eC tt)
WaterActivity News
Is the
and Most Accurate?
ecagon’s advertising slogan for its
AquaLab water activity meters states
that they are the fastest, most accurate,
guaranteed. This slogan is based on Decagon’s claims
that for most products, water activity tests can be
done in less than five minutes, with an accuracy of
+20.003a,, and a precision (repeatability) of
00a. using an AquaLab chilled mirror
dewpoint instrument. It has been
suggested that Decagon cannot achieve
the results they claim; instead the
less-than-five-minute test is
accomplished by some type of predictor
Redefining
Potentially
Hazardous
Foods
he term potentially hazardous food
(PHF) was developed by the U.S. Public
Health Service during the last half of the
nwentieth century to regulate perishable food. In
1962, PHF was defined as a perishable food that
supports the rapid and progressive growth of
infectious or toxigenic microorganisms. Exemptions
for foods with an ay = 0.85 or pH = 4.6 were added
in 1976. Thus, foods were considered non-PHE
when their ay = 0.85, which is below the water
activity for Staphylococcus aureus growth and toxin
production o the pHs 4.6, which is below the pH
for proteolytic Clostridium botulinum growth and
toxin production. Potentially hazardous food means
a food that has no or inadequate hurdles to
pathogenic bacterial growth and requires
temperature control for safety (TCS) to limit
pathogenic microorganism growth or toxin
formation in the food.
ie
UY aquatas
PRECISION
AQUALAB
SAFETY
AquaLab Still the Fastest
2006
mode and that the reported
accuracy actually refers to the
precision of the instrument.
What is the real story? This
article clearly details the
validity of Decagon’s claims
AQUALAB
Water Activity QUALITY
Measurement Theory
First, an understanding of how to determine
water activity is needed to understand why the
AquaLab is fast and accurate. Water activity is
‘See AquaLab, AquaLab Lite,
& Pawkit in action at our
2006 Tradeshows!
Is the Aquatab still
the Fastest and Most
Visit us at the following
Accurate? Pg 1
tradeshows and
conferences in 2006:
Redefining
Potentially
IFT Annual Mi a
os Hazardous Foods Pg 1
Food Expo
Jone 24-228, 2006 Dear Anthony,
Pg 4
Notional Environmental
Health Association
June
Teaching Students
les of Water
How Decagon Tailors
Training Seminars for
Their Customers Pg 8
International Association of
Food Protection
Moisture Sorption
Isotherms Pg 10
American Associati
Cereal Chemists
P V
Water Activity
Seminar Schedule Pg 11
Decagon Devices
Sponsors AACC
Symposium Pg 12
American Associat
Pharmaceutical Scientists
Newly Redesigned
Eastern Analytical Pawkit Pg 12
Symposium
N pals sities DECAGON
DEVICES 'AquaLab— St
continued from ever
defined as the partial vapor pressure of water in
equilibrium with a sample divided by the vapor
pressure of pure water at the same temperature. It is
often written as ay= p/p,. All water activity
instruments operate under the same theory. A sample
is placed in a closed chamber and the water in the
sample is allowed to equilibrate with the water vapor
in the headspace. The rate limiting steps of the
process are the time it takes for vapor and
temperature equilibrium to occur. Once equilibrium
is obtained, some method is used to measure the
humidity or vapor pressure in the headspace above
the sample.
Table | The differences between final ae and inital ay for 4 saturated
sols solutions ond water when tested continuously for 90 minutes,
Measuring Water
Activity
An electric hygrometer
Saturated
lution
sensor to indirectly
determine the relative
humidity (vapor
pressure) of the
headspace. This i
indirect measurement
because humidity
sensors require a
calibration that relates
‘changes in electrical
properties to relative humidicy values of known,
standards. Decagon’s LITE and Pawkit, and all
‘competitor instruments, are electric hygrometers.
Aqual.ab directly measures water activity by
recording the dewpoint temperature of the air i
the headspace and the temperature of the sample
once vapor equilibrium has occurred. The
dewpoint temperature is used to calculate the
saturated vapor pressure at the dewpoint
temperature. By definition, the saturated vapor
pressure at the dewpoint temperature is equal
to the vapor pressure at ambient temperature.
‘The sample temperature is used to calculate the
saturated vapor pressure at the same
temperature. Water activity is then determined
an
by dividing the sarurated vapor pressure at thes Moro spark
dewpoint temperature by the saturated vapor
pressure at che sample temperature,
Water Activ
[25°C]
uses a relative humidity oll
0.4315
07529
Oaaa
1.0000 0.0005
abdse
Fastest and Most Accurate?
Why is the Aqualab Accurate
I has been suggested thar since Aqual.ab uses these
two temperatures to determine water activity and
each can only be measured with an accuracy in the
range of £0.10 to 0.15 °C, the best water activity
accuracy that can be achieved is #0.015 based on
reference to a psychometric chart. Itis critical to
remember that AquaLab uses saturated vapor
pressures to calculate water activity, not a
psychometric chart. Since dividing saturated vapor
pressures allows subtracting the sample temperature
from the dewpoint temperature, the critical
measurement is the
difference between two
temperature means—
rather then
measurement of the
temperatures
themselves. Aqual.ab
‘measures this
temperature difference
with an accuracy of
0.01 or better. Hence,
Decagon is able to
achieve the accuracy
they claim because the
AquaLab measures
water activity by
determining the difference between two
Initiol aw
(20 minutes)
0.0009
(0.0002
‘0.0005
0.0006
‘0.0002
eded 5 mines ond
ine exceaded 90 minutes
# temperature means.
Why is the Aqualab Fast
It also has been claimed that AquaLab cannot
complete a water activity test in less than 5
minutes because the equilibration process takes
a minimum of 20-30 minutes for all samples. In
reality, vapor equilibration occurs very quickly
as evidenced by theoretical modeling and by.
observation using NMR techniques. So, it is
thermal equilibration that requires the longest
time, When using an electric hygrometer that
does not use the sample temperature as part of
the calculation, it is necessary for the sample
to be in complete thermal equilibration with
{or your groduct the humidity sensor to obtain accurate
protection
results, This process can take up to 20”
minutes or longer. However, if the sample
temperature is used as part of the calculation, itis
not necessary for the sample to be in complete
a
We
Working together.
thermal equilibration with the sensor, only
that it be close ao tha the sample isnot Table 2. Piciion and accuracy of wale otvty meosraents of &sotuoted
undergoing drastic temperature changes on eens an eter ees cessrtons
during the test. Consequently, since vapor | Solvated ——Woiey Activity Precision Accuracy
equilibration happens very quickly and Selution [25°C
AquaLab measures the sample temperature, | Cl 01180 (004 00004
tests can be completed in less than S minutes | “jc, aE aaa ae
for most products. It is possible that some
samples may require longer equilibration Nect 0.0009
times, such as those with coatings, high fat, | KC) 06434 0.0007
high viscosity, glassy texture, or multiple Wee Taboo Soma
‘components.
Average 010005
How Fast is the AquaLab
Now that the theory of AquaLab has been
explained, it is time to test the theory. First, can
equilibration be achieved in less chan 5 minutes?
Four saturated salts and water were evaluated
continuously in the AquaLab Series 3TE over a time
period of 90 minutes. This was accomplished using
the continuous mode setting on the Aqual.ab Series
3TE, which runs a test to completion, logs the data,
then immediately begins the next test. The time per
individual test never exceeded 5 minutes for any
solution, The largest difference between the initial ay
and the final ay for any solution was 0.0009, which
is less than the reported precision of the instrument.
Since there is essentially no change in water activity
from the first <5 minute cest to the final test after 90
minutes, it can be concluded that for the solutions
tested, and most sample types, vapor equilibration
can be achieved in less than 5 minutes.
Accurate and Precise
‘The difficulty in reporting an accuracy and precision
value for a water activity instrument is that accuracy
and precision will depend on the sample being
analyzed. Standard procedure to determine the
accuracy of water activity instrumentation is to
compare its readings to literature values for
saturated salts. Since the accuracy can vary with each
solution, an average accuracy across the range of
possible water activity values may be reported.
Another difficulty lies in how to
IDECAGON calculate accuracy. Precision is simply
DEVICES
calculated as the standard deviation across multiple
observations. However, there is no standard
calculation for determining accuracy. For this work,
accuracy was determined as the square root of the
sum of square differences between measured values
and literature values across all observations divided
by the degrees of freedom. Four saturated salts and
water representing a range of water activities were
evaluated for water activity across 19 replicated
observations per solution in an AquaLab Series 3TE.
Table 2 indicates that AquaLab’s accuracy and
precision values were very good for all 5 solutions
and were better than Decagon’s reported accuracy
(+£0.03) and precision (#0.001) values. The average
accuracy across all solutions was 0.0006 while the
average precision was #0.0005. While the accuracy
of other types of samples may not be as good as for
these solutions since the samples themselves are not
completely uniform, the results of this study indicate
that the accuracy and precision of the AquaLab
when reading saturated salt solutions and water are
actually better than the values listed in the
specifications and certainly berter than the #0.015
that has been suggested by others.
Fastest, Most Accurate, Guaranteed
Decagon Devices claims their Aqual.ab water
activity instruments are the fastest, most accurate,
guaranteed. The information presented here indicates
that both in theory and in practice, they are. =DECAGON
DEVICES
Dear Anthony,
What is the status of
USP Method <1112> for
pharmaceutical products?
The Microbiology Committee at
USP has approved USP Method
<1112> Microbiological
Ateributes of Nonsterile
Are there other uses for water activity
besides controlling microorganisms?
Yes! Water activity also influences the rate of
chemical reactions, physical properties such as
texture, moisture migcation and shelf life. Similar to
microbial control, the reaction rate of many chemical
reactions, that impact stability are dependent on
Pharmaceutical Products — water
Application of Water activity.
Activity Determination. “Thank you for sucha Water
The method will be may
published in the USP-NE speedy repair on our influence
Second Supplement in August 2006. Pawkit meter. We chemical
Control of the water activity in a reactivity
pharmaceutical product can be used to appreciate everything by
inhibie microbial growth, Reduced water ” acting
activity will greatly assist in the you do for us.’ oat asa
prevention of microbial contamination of —Frin Cillessen solvent,
pharmaceutical products, and the RyeanRaRTee reactant,
formulation, manufacturing, and testing or by
‘of nonsterile dosage forms should reflect changing,
this parameter. When formulating drug products, the
water activity should be evaluated so that the
product may be self-preserving. To lower water
activity of a food, one can remove water, add
ingredients, or lower the temperature. Adding,
ingredients such as salt, sugars, glycols, glycerin or
amino acids will result in a formulation with a lower
water activity that discourages the proliferation of
microorganisms in the product.
‘The new method can be used to establish a
microbial limits testing strategy for typical
pharmaceutical and over-the-counter drug products
based on water activity. Pharmaceutical drug
products with water activities well below 0.75, ive.
direct compression tablets, liquid-filled capsules,
nonaqueous liquid products, ointments, and others
would be excellent candidates for reduced microbial
limit testing. This is especially true when
pharmaceutical products are made from ingredients
of good microbial quality, in manufacturing
environments that do not foster microbial
contamination, by processes that inherently reduce
the microbial content, and in manufacturing sites
that have an established testing history of low
bioburden associated with their products.
the mobility of the reactants by affecting the
viscosity of the product. Water activity influences
non-enzymatic browning, lipid oxidation,
degradation of vitamins, enzymatic reactions, protein,
denaturation, starch gelatinization, and starch
retrogradation,
Since water activity describes the thermodynamic
energy status of the water within a system, there is a
close relationship between water activity and the
physical stabilicy and shelf life. Foods with high ay,
havea texture that is described as moist, juicy, tender
“Your company is the best,
very efficient and courteous
to work with.”
—Carol Brown, Sensus America
and chewy. When the water activity of these
products is lowered, undesirable textural attributes—
such as hard, dry, stale and tough—are used. Low ay
foods normally have texture attributes described as
crisp and crunchy, while ac higher aw the texturewww.aqualab.com
changes to soggy. Also, water activity affects the
flow, caking and clumping properties of powders and
granulations.
Differences in water
activity levels between
‘components or a
component and the
environmental humidity are
a driving force for moisture
migration. Knowledge of
whether water will absorb or
desorb from a particular
‘component is essential to
prevent degradation, especially if
one of the substances is moisture
sensitive. For example, if equal
amounts of component A at 2% and
component Bat 10% moisture
content are to be blended together, will
there be moisture exchange between the
components? The final moisture content
of the blended material would be 6%, but
did any moisture exchange betwei
component A and B? The answer depends on
the water activities of the two components. If the
water activities of the two components are the same,
then no moisture will exchange between the two
components. Likewise, two ingredients at the same
moisture content may not be compatible when mixed
cogether. If two materials of differing water activities
but che same water content are mixed together, the
water will adjust between
the materials uncil an
equilibrium water activity is
obtained. Therefore, water activity provides more
useful information for formulation design,
manufacturing conditions, and packaging,
requirements than water content.
Finally, you can use water activity to obtain rapid
moisture content data through the moisture sorption
isotherm curve for your product. The relationship
between water activity and moisture content at a
given temperature is called the moisture sorption
isotherm, After you have developed the isotherm
curve for your product, you can use ay £0 obtain the
moisture content information. Thus, you will have
the complete water picture for your product in less
than 5 minutes
Why is Decagon’s Calibration Service
important?
Decagon knows how important accurate water
activity analysis is to your company. Your AquaLab
will measure water activity of your product
accurately for years with verification of standards
and occasional cleaning. For many customers the
daily checking of water activity standards is enough
to ensure the safety and quality of their product. But
some companies need documentation to certify that
AquaLab is working within specifications. With
Decagon’s Calibration Service, you will receive
compliance documentation for either HACCP, ISO
9000, 1SO Guide 25, Good Laboratory Practices, or
Good Manufacturing Practices.
« KD2 Pro
Decagon manufactures easy-to-use
instrumentation for the measurement
of thermal properties: thermal
conductivity, thermal resistivity,
specific heat (heat capacity) and
thermal diffusivity.
Thermal propertie
engineered mat
maozucement of natural ond
www.thermal.decagon.comcontinued from cover
Redefining Potentially Hazardous Foods
Growth of Infectious
Pathogens
‘Why was the definition of
potentially hazardous food aw Volues | aremer
changed in she 2005 Food [<6 sage 56 256
oKed There were miasty 092 | Non 7 Non FHF /non-TS | Non PHF/non
factors that went into the FDA = ee ee eee
decision to update this > 092-095 | NenPAF/ron TCS | Now if /aow TES a
definition, including the 5005 | NevPHi fron TCS mA 7
following reasons: the term
“capid and progressive growth
of infections and toxigenic
microorganisms” in the old
definition was not clearly
defined. A 0.85a, level of
safety against Staphylococcus |“
+ PH moans “Potentially Hazardous Food?
w+ TCS means “Time/ Temperature Contiol for Safety Food”
r= PA means “Product Assessment Required
Table A cen bo used to datermineif« food which & heat-treated and packaged is
FHE Non PHF oF Roquites Produc! Assessrion! Food mus! moet cooking requirements
of Food Code section 3 40111 [ne portal cooks) to eliminate vegeta!'ve pothogens
forming pathogens ore tha only remaining biological hazards of cancer Food
fo preven e:coatanination.Theveloe, highar pHi & ay can be seal
ispadl
aureus was conservatively low. | joloisied
A pH of 4.6 may be
inappropriate as Listeria
monocytogenes grows at 4.39,
Salmonella spp. at 4.2 and
Yersinia enterocolitica at 4.2,
5 + | a Yas Volos
although a pH 4.6 is I Lil
appropriate when only spore < 42 42-46 | >46-50 > 50
forming pathogens are present. | <088 | NevFH*7rorTCS™ | NonPifZnonTCS | NesPHF/aan TCS | NovPHF/aonTS
Theslow growth oflow | ose —o90 | MeoR Vent | NouRt/ertS | nears | __ >
as Listeria monocytogenes was | > 090-092 | NenPHF/non TCS | Non-PHF/non-TCS | m
not considered. Finally, 3092 Nom-PHF/non-TCS. A I A A
sufficient research has been PH Pe Ty Hazardous Food?
done on food products to, 4 TeS'neans“Tine/Tenporotuce Contol fo Salty Food"
construct tables that predict sex PA means “Product Assessment Required”
the growth of pathogenic
the growth of patiogsaie bess dae ed hil etd et nt ao papel
interaction of both pH and ay | pathogenic spores. food tha! wos hea!-reated but ‘kaged may become re-confominated. pH volves
Gee SOALSGTSA Be ttland oe), | oval IDs Bal cle 42 bnene hl lococ aime Som Sew et hl
Interaction of a. and pH
The 2005 version of the Food Code updates the
definitions of PHF by using a scientific based criteria
that considers the interaction of a, and pH in
determining if a food is designated as a non-PHF/
non-TCS food. Interaction Tables A & B consider
the interaction of ay and pH under certain conditions
of heat-treatment and packaging. The hurdle effect is
used to control or ate pathogens that would
otherwise be ineffective when used alone. The effect
of a heat treatment which destroys vegetative cells
and the effect of packaging which prevents
re-contamination is considered.
Simplifying Food Safety
In the United States, most states have adopted the
Food Code definition of potentially hazardous foods.
Because of the complexity in the US food systems
and the confusion over the old definition of
potentially hazardous foods, this new science-based
definition offers a more accurate and easily defined
assessment for the safety of food products. This
definition relies solely on pH and ay as the
parameters for making decisions about the need for
time/temperature control for safety. =
www.aqualab.comTeaching Students Principles of Water
Activity —the Humble Twinkie
about foods they like- especially sweet, sugary foods
like Twinkies. Twinkies can teach kids a lot about
food science—specifically water activity.
L you want to get a child's attention, start talking
K-12 Food Science Awareness
In an effort to promote K-12 education of food science,
Decagon has begun teaching teachers the importance of
water activity. Similar work is being done by the Institute
of Food Technologists (IFT). IFT is promoting food
science awareness in an effort to increase the number of
students choosing to get a degree in Food Science.
1 DA7200 vilizes
NIR spectroscopy to
determine the
clivity of the water
in the somple,
Because food is integral to life, teachers have been using
‘Twinkies to demonstrate shelf life for years. One teacher
wwe spoke with hangs a new Twinkie from the ceiling of
her room at the beginning of each school year and they
observe it all year long to see if it will grow mold. Now
that she understands water activity, she knows why there
is no mold or microbial growth during the school year.
Interested in teaching students about
water activity?
Email to get a free water activity sample lesson or learn
more about Decagon’s lab books suitable for educators
grades 10 through collegiate, m
New NIR approach to fast
water activity measurement.
=Rapid Analysis of
Water Activity
= Easy Sample Presentation
=Non-Contact
and Non-Destructive Analysis
=Non-Moving Optics
am...
Call Now.
DECAGON
DEVICES
950 NE Nelson Court
Pullman, Washington 99163,
800-755-2751
fox 509/332-5158
aquelabaidecagon.com
‘www.equaleb.comfood product Is only as safe as
i wakes! link
“We had no experience with water activity at all_”
How Decagon Tailors Training Seminars for Their Customers
tthe Maryland Environmental Safety
Lab, they don’t measure water activity
every day. They analyze a variety of
samples for the Maryland Department of Health and
Mental Hygiene (DHMH), local health departments,
and concerned citizens, using many different lab
instruments. Doing food safety tests for the food
control program in the Health Department is just
one of their jobs. In fact, they might only use
AquaL.ab once a week. But they need co be confident
thac their water activity readings are accurate.
On-site Installation and Seminar
When they started measuring water activity, they
didn’t know much about it. “It was a brand new
test,” according to Kalpana Hegde, who does much
of the analytical testing in the lab. “We had no
experience with water activity at all.” Some people
with extensive water activity experience might feel
comfortable just pulling the instrument out of the
box and getting started with measurements, DHMH
opted instead for a more complete introduction
through the on-site installation and seminar
program.
Peace of Mind
‘That means instead of an instrument in a box,
DHMH got on-site setup and training, an in-house
seminar tailored to their particular lab, @ year’s
worth of sample cups and standards, an AquaTherm
temperature equilibration tray, three year’s worth of
verification and calibration—and peace of mind.
“{t was helpful to get all the information at the same
time we got the instrument,” said Kalpana. “They
covered all the details about the meter—how to use
verification standards, how to keep the meter clean,
how to use temperature control. I use a new cup for
each test, make sure each cup is clean externally and
internally—I take so much care, I've never had a
problem with keeping the meter clean. When T run
my standards, it’s right on there.”
Tailored to Your Needs
‘The seminar is tailored to the needs of the specific
customer. According to Brady Carter, Decagon
applications engineer, that can mean anything from a
three hour discussion of water activity applications
to a highly technical 8 hour short course. “Of course
we cover the basics, but we fine-tune the progeam to
address specific problems and issues,” he says. In the
DHMH seminar, that meant focusing on
understanding water activity as an indication of food
safety and accurately measuring the water activity of
a variety of samples.
Process Standardization
Kalpana uses the seminar information
every time she tests a sample. “I use
very homogeneous samples at room
temperature. I run verification
standards to check for linearity and
use distilled water for a blank ar the
beginning and end of the sample run.
In between, I run one or two
standards to make sure it’s running right. Tt gives
accurate and precise data.”
‘ainy day,
A little Theory
DHMH food chemistry also found the theoretical
aspects of the seminar helpful. As Delores Willis,
program manager, notes, “We just do the testing. We
don’t make the decision as to why the sample should
be tested. We're kind of the middle person.” Like
many Aqual.ab purchasers, the DHMH lab staff
found both the AquaLab instrument and the concept
of water activity new.
Everyone needs it but why?
According to Brady Carter, most people involved
with food safety know they need to measure water
activity—frequently they'll find it built into product
specifications—but they don’t know exactly how or
why. Daring the seminary, they'll realize all the“\'ve never had a
roblem with
eeping the meter
clean.”
applications for water activity—everything from
predicting moisture migration to controll
factors like clumping, caking, and texture,
quality
Product Discovery
“People realize, ‘Oh! We could be doing thist’,”
Carter says. “One cheese manufacturer discovered
that he could be predicting the water activity of a
finished product based on the water activities of the
ingredients he was adding. He was thrilled co think
that he could tweak the recipe to hit a certain water
activity without ever mixing up a batch of product.”
Understanding Safety Monitoring
‘The food lab at DHMH is not involved with quality
ssues. “We use Aqual.ab to analyze food samples—
both raw and finished products—to check for shelf
life, I's routine safety monitoring,” explains Delores.
Most of their samples come from the food contro
inspectors in the Health Department. They are asked
to analyze everything from home-canned jams and
iellies sold at a local farmer's market to hams
smoked and sold by a fire station as a fund r:
But Kalpana still found it helpful to understand the
concepts of wa
It makes a big difference to understand what you're
actually looking for,” she
confidence in the testing.
ays. “It gives me
Learn More
The seminar option is also available to customers
who already own the instrament. If you
interested in finding out more
about an in-house seminar,
contact Decagon’s
application engineers at
1-509-332-2756.
Re SCE Try
Pee Carter ta)
is dedicated to the instruments
Re eR nL
buy them. Occasionally, we hear
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jation, we found out that this user
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the instrument. They felt it was delicate
Cee aL ue ee nt)
the block in working order. To this problem
CORON Ca Cua Cec
Peau Re ee
ROO LOR CCE a
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time in cleaning. A misnomer exists that
Be ee a ae
De Ru a acca c e
Pee eee ened
es
PO Ce ng
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was not reading correctly, took too long to
read, or was unstable. We tell all of our
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Sr URC R CO Reon ol MLC Ces
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and attention that you provide your other
eure10
he relationship between water activity and
moisture content at a given temperature is
called the moisture sorption isotherm. This
relationship is complex and unique for each
product due to different interactions (colligative,
capillary, and surface effects) between the water and
the solid components at different moisture contents.
‘An increase in a,, is almost always accompanied by
an increase in the water content, but in a nonlinear
fashion. Moisture sorption isotherms are sigmoidal
in shape for most foods, although foods that contain
large amounts of sugar or small soluble molecules
have a J-type isotherm curve shape. There is a
difference (called hysteresis) in the adsorption
(wetting) and desorption (drying) isotherm curves.
Automatic Isotherm Generator
Decagon is pleased to announce the development of
an automatic moisture isotherm generator. It will be
available for a much lower price than currently
available isotherm instruments. The user will place
their sample into the isotherm chamber, set test
parameters, and then walk away. In one to three
days, a complete isotherm curve (both adsorption
and desorption) will be generated. It will be possible
to choose from several isotherm equations to
characterize the isotherm graph. The isotherm
coefficients will be displayed on the screen and
transferable co an additional application software
package. This instrument will facilitate sorption
isotherm development for any company that would
like co better understand the water in
their product.
ys. dry to a moisture content. The moisture content
associated with a safe water activity on the drying,
curve will not be associated with the same water
activity on the wetting curve due to hysteresis. If the
production technician controlling drying of a
product over-dries beyond the specified moisture
content and decides to re-wet the product back to
the moisture content specification, the results could
be disastrous. The product’s response to moisture is
no longer following the drying curve, but has
switched to the wetting curve. The moisture content
specification may correspond to a safe water activity
on the drying curve, but on the wetting curve, the
moisture content may be related to a very unsafe
water activity level.
Predicting Moisture Content from Water
Activity
An additional function of the isotherm is moisture
content prediction. Although water activity is a
much better predictor of safety and quality than
moisture content, there are times when it is necessary
to know both water activity and moisture content.
Moisture content measurements can be inaccurate,
time-consuming, and require a precision balance.
Thankfully, the sorption isotherm can be used to
predict moisture content based on water activity,
usually with better accuracy than actually running a
moisture content analysis and in much less time.
Thus, you will have the complete water picture for
your product in less than 5 minutes.
Moisture Sorption Isotherm
Drying and Wetting Curves
Moisture sorption isotherms provide
valuable information to a company.
For anyone who dries or wets their
product, the sorption isotherm serves
asa drying and wetting curve. It
shows the water activity of a product
when wetted and dried to a specific
moisture content. For anyone who
still relies on a moisture content
specification instead of a water
Moisture Content (%)
GAB
|etzotherm
activity specification, the sorption
Gena
Dota
isotherm will clearly illustrate the
potential problems thar can occur
when you wet to a moisture content
O 0.1
0.2 03 04 05 06 0.7 08 09
Water Activity (aw)
1.0font be shor
SIS
Isotherms Aid in Product Development
Isotherms are very valuable for formulation and
product development. By comparing the isotherms of
different formulations, it is possible to determine if a
product can be adjusted to allow higher moisture
content at a given water activity or a lower water
activity at a given'moisture content, ‘The result can
be a moister product that is still shelf stable. For
those producing multi-component products, itis
possible using the isotherms of the two components
to determine what the final water activity will be of
the mixture without actually making the product.
For dried products, the isotherm will predict the
moisture content of the product when it is dried to a
shelf stable water activity level.
Shelf-Life Prediction
Finally, sorption isotherms are valuable for shelf life
prediction, A product’ isotherm can be used to
determine package requirements depending on the
products sensitivity co moisture gain or loss.
Products with a crystalline type isotherm will be less
susceptible to caking than products with an
amorphous type isotherm. However, the water
activity of a crystalline material will increase very
quickly until che saturation point is reached—as
evidenced by the isotherm. Temperature can also
impact shelf life; sorprion isotherms conducted at
different temperatures help determine the impact of
temperature abuse on moisture content and water
activity.
Affordable Isotherms
Isotherms are very valuable to anyone concerned
with product quality and safety. Wich the release of
Decagon’s affordable isotherm generator, it will be
possible for many more companies to begin
developing isotherms for their products. For more
information about isotherms and isotherm
generation, contact any of Decagon’s Application
Engineers. =
DECAGON
DEVICES
Water Activit
Seminar Schedule
for 2006
Dates and Venues
Princeton, NJ
October 10 (Food Seminar}
October 11 (Pharmaceutical Seminar)
Chicago, IL,
‘October 12 (Food Seminar)
What are the water activity seminars all
about?
Decagon’s one-day short course on the fundamentals
of water activity will help you understand how the
water in your product relates to quality, shelf-life,
and safety. You will learn practical uses and
applications of water activity in product
formulation, processing, and storage. The concepts
will be illustrated with examples from the food and
pharmaceutical industry.
Register Now
$179 for one person.
$159 for two or more attendees.
www.decagon.com/seminar12
www.aqualab.¢
From the sident’s Desk
I recently read in Food Processing Magazine that the
#1 concem of food processors is Food safety. Decagon ean
help you with this concern. Our fast, accurate water
activity meters give you information that you can use to
assure food safety and improve product quality. We hope
this newsletter illustrates how measuring water activity
can benefit you!
You can contact me personally by e-mailing
tamsin@decagon.com to offer your comments about this
newsletter or any of our produits
Sincerely
onal —
‘Tamsin Campbell
President
Newly Redesigned
Pawkit =
turing the past year, Decagon completed a
redesign of the Pawkit portable water activity
‘meter. Easier-to-use than ever, the new Pawkit
features a robust ease design and user friendly sample
insertion while maintaining Decagon’s speed, accuracy,
and reliability in water activity measurement. This,
lightweight, space-saving device is ideal for any on-the-go
health inspector, QC professional, or food scientist who
needs to quickly measure water activity and make
decisions in the field.
Contact us today to find out about trading in an existing
Pawhit for credit towards the new Pawkit.
Decagon Devices
Sponsors AACC
Symposium
Activity:
Analysis
his symposium will introduce the concept of
moisture management and the role of water
activity as a moisture management strategy. It will
cover a description of water activity, why itis important
for sweet and salty cercal foods, and how it differs from
moisture content. The impact of water activity on product
shelf life will also be discussed, specifically its use in
predictive models. In addition, the importance of
considering water activity during product development
will be discussed, Finally, water activity measurement
techniques will be discussed with a special emphasis on
the new concept of measuring water activity using near
infrared (NIR} spectroscopy.
Symposium Highlights
Strategies for Moisture Management
Shelly Schmidt, PhD.
What is Water Activity?
Anthony Fontana, PhD.
Shelf Life Prediction using Predictive Models
Cindy Stewart, Ph.D.
Water Activity in Product Development
Yang Kou, PhD.
Water Activity Measurement
Brady Carter
Water Activity by NIR
Wes Shadow
DECAGON
DEVICES
Decagon Devices, Inc.
950 NE Nelson Court
Pullman, WA 99163 USA
1-800-755-2751
509-332-2756
Fax: 509-332-5158
aqualab@decagon.com
www.decagon.com