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VxHAMxL
Actual Size:
4.6 x 2.4 x 0.5in ® S
US
(116,8 x 61,0 x 12,7mm)
C C NRTL US
L to N voltage
• Unity power factor 265 VAC Continuous
280 VAC 100ms
• 85 – 264VAC universal input
Mounting torque 5 (0.57) in- lbs (N-m) # 6-32 or m3.5
• Meets EN61000-3-2
750 °F
Pin soldering temperature
• Short circuit protection (400) (°C)
Product Overview
Part Numbering
The high-boost HAM (Harmonic Attenuator
Module) is a universal AC input, PFC
front‑end module that has been optimized VI - HAM - C L
for use with Vicor’s V375 series of Product Grade Temperatures (°C) Output
DC-DC converters. RoHS Designator Grade Operating Storage L = 675W
VI = Non RoHS Compliant E = –10 to +85 –40 to +100
A single high-boost HAM may be used with VE = RoHS Compliant C = –25 to +85 –40 to +100
any combination of V375 series DC‑DC I = –40 to +85 –55 to +100
M = –55 to +85 –65 to +100
converters which are available in Micro,
Mini and Maxi packages with up to 600 Product Type
HAM = Harmonic Attenuator Module
Watts of output power. Versions without HAMD = Harmonic Attenuator Module Driver
internal diode bridges (HAMD and BAMD) BAMD = Harmonic Attenuator Module Booster
can be operated in parallel to provide power
(HAMD and BAMD can be used in parallel
expansion capability. The combination of or in arrays for applications that require more
the high-boost HAM with V375 DC-DC power than that available from a single HAM)
converters results in a power conversion
system with twice the power density, fewer
components and lower cost compared to
previous HAM-based solutions.
In addition, the high-boost HAM is fully
compatible with Vicor’s VI-26x and VI-J6x
series DC-DC converters. This gives designers
the freedom to choose from the industry’s
broadest selection of DC-DC converters with
outputs from 2 to 95VDC, 50 – 600 Watts.
The user need only provide external hold-up
capacitors, a few discrete components, and
a line filter (available from Vicor).
For application information please see the
Design Guide at www.vicorpower.com.
DM Filter Inductance 0.2 0.35 0.75 mH External to HAM module (see Fig. 10)
OUTPUT SPECIFICATIONS
Parameter Min Typ Max Unit Notes
Maximum output power 675 Watts See power derating graph, Fig.3
278 280 282 VDC 115VAC In
Output voltage
360 365 370 VDC 230VAC In (see Fig. 3)
90 91 % 115VAC, sinusoidal input, full load Includes external rectifier
Efficiency loss for HAMD and BAMD
93 94 % 230VAC, sinusoidal input, full load
Ride through / hold up time 16 ms 675W output with 1,000µF hold up capacitor, external to HAM
7
10 Vp-p 115VAC, full load, 1,000µF hold up capacitor, external to HAM
Ripple
5 6 Vp-p 230VAC, full load, 1,000µF hold up capacitor, external to HAM
Short circuit shut down current 100 mA Foldback current limiting
CONTROL SPECIFICATIONS
Parameter Min Typ Max Unit Notes
Module enable/disable
240 250 260 VDC
threshold
19 23 VDC ≤ 3mA
Auxiliary output
3 mA Do not overload or add external capacitance
ELECTROMAGNETIC COMPATIBILITY
Parameter Standard Notes
Transient / surge immunity EN61000-4-5 1kV L-N, 2kV L-PE, 30205 filter and 30076 MOV
SAFETY SPECIFICATIONS
Parameter Min Typ Max Unit Notes
Dielectric withstand
2,121 VDC Baseplate earthed
(I/O to baseplate)
AGENCY APPROVALS
Safety Standards Markings Notes
GENERAL SPECIFICATIONS
Parameter Min Typ Max Unit Notes
4.6 x 2.4 x 0.5 in
Size
(116,8 x 61,0 x 12,7) (mm)
MTBF
HAM 420,000 hrs GB, 25°C
HAMD 424,000 hrs GB, 25°C
BAMD 818,000 hrs GB, 25°C
Inrush +
AC Recti- ZCS & Short DC
Line fier Boost Circuit OUT
Converter Protection –
Current
Sense Note:
High Frequency
Control Non-Isolated
Voltage Output
Waveform Control Output Voltage
& House- Module Enable
keeping Power OK
Circuitry
Gate IN
Aux. Supply
Gate OUT
Without PFC With PFC
NOTE: No input to output isolation.
Figure 1 — HAM block diagram Figure 2 — Input voltage and current wave forms,
with and without power factor correction
425
700 400
375
Output Voltage (VDC)
650
Output Power (W)
600 350
derate output power 11W/V for VIN <110VAC
550 325
500 300
450 275
400 250
85 95 105 115 125 135 145 155 165 175 185 195 205 215 225 235 245 255 265
V1 C5
F1
L1 L1 + OUT +IN
L1
Vicor P/OK V375
GATE IN R1 R2 D2
GND Line Filter VI-HAM-xL E/O
PC DC-DC
P/N 30205 GATE OUT A/S C1 C2 PR Converters
6.3A D1 D4
L2/N L2/N L2/N – OUT -IN
C5
10A F1
+IN +OUT +IN
GATE IN P/OK R1 R2 D2 C9
Bridge PC
Rectifier VI-HAMD-xL E/O
GATE OUT A/S C1
PR
F3 Vicor P/N 30660 D1
C2 D4
L1 L1 -IN -IN
-OUT
JMK Filter 1N4006 Z1
Input P/N 1319-13 Z2
V1 GND
12.6A * C6
1N4006 Z3 C7
L2/N L2/N 10A F2
+IN +OUT +IN
R3 D3 C10
GATE IN PC
VI-BAMD-xL D5
Component Description Vicor C4
R4 ** C3
Designation Part Number GATE OUT PR
C1 0.1µF ceramic, 50V -IN -OUT -IN
C2, C3 0.01µF ceramic, 50V
C4 Hold up capacitor, Available as a HUB C8
1000 to 6000µF from Vicor (see
adjoining table)
C5–C8 4,700pF Y2 cap. 01000
C9,C10 0.2µF, 500V Film or Ceramic
D1 1N4691 zener, 6.2V
* Consult Vicor's Applications Engineering for specific
D2, D3 1N4006 diode, 800V 00670
HAMD / BAMD filtering information.
D4, D5 1N5817 schottky diode, 20V 26108 ** A 100kΩ, 2W resistor is used for every 1,000µF
F1, F2 Use recommended fusing for specific of hold up capacitance.
DC-DC Converters
F3 20A, 250V
R1 50kΩ
R2, R3 250Ω, 0.25W
R4** 100kΩ, 2W
Hold up Box (HUB)
V1 275V MOV 30076
2000µF HUB1000-P 1350W
Z1, Z2 130V Transorb 1.5KE130CA
Z3 150V Transorb 1.5KE150CA
P/OK
P/OK function is no longer supported.
Figure 6 — Auxiliary Supply (A/S)
Cy D1
MOV*
LINE
LOAD
CM DM
R Cx D2
P/N 30076
Cy D3
+OUT
HAM Filter P/N 30205
P/OK Cx = 1.5µF(x2)SH C y = 0.01µF, Y2 type LC = 6.9mH LD = 0.72mH
E/O R = 235kΩ D1,2 = 1.5KE130CA D3 = 1.5KE150CA
D
A/S *MOV required external to filter to meet normal mode transient surge requirements
LOGIC S
G –OUT
Figure 7 — Enable / Output (E/O) For applications using HAMD + BAMD or where the user desires
to construct a custom HAM filter, the filter should be designed
following Figure 9, the schematic of Vicor’s P/N 30205 filter.
The current carrying capability of the inductors must be scaled
proportionally to the number of HAM modules used. Inductance
values must be selected according to Table 1. These limits are
AC Mains to ensure proper operation of the HAM and do not guarantee a
120VRMS system will meet conducted emissions specifications.
Enable Output (E/O) Off at 250VDC Table 1 — HAM filter inductance range
4-40 INSERT
0.25 DP 4 PL
4.60 ±0.02
Outputs 10ms 2.50 ø0.080 PIN 0.060
DC-DC Converter(s) Off below 250VDC 1.200 6 PLACES
FACE MAY BE
BOWED 0.04 MAX
LOAD
LINE
0.30 ±0.02
0.13 ±0.02
Figure 8 — Start up / shut down timing diagram 0.500
1.00
0.500 MAX
1.45 2.800
±0.02
.700
AC line impedance to the input of the HAM. To meet the listed 2.260 A A
2.000 2 PL
specifications, Vicor’s P/N 30205 line filter/transient suppressor 1.900 2 PL
ø.102 TPH
6 PL
or equivalent must be used, see Figure 9. The addition of a MOV .060 1.000 2 PL
SEE
external to this filter is required to meet normal mode transient NOTE 1
A
'0' .100 2 PL
surge requirements. .260 A '0'
70
70 50
40
60 CM
30
20
50
10
40 0
1.0 2.0 3.0 4.0 5.0 6.0 7.0 0.01 0.04 0.1 0.4 1 4 10 40 100
0.02 0.07 0.2 0.7 2 7 20 70
CURRENT (AMPS) FREQUENCY (MEGAHERTZ)
Figure 11 — HAM filter #30205 current rating vs. temperature Figure 12 — HAM filter #30205 insertion loss vs. frequency
2.10 1.40
4.60 (53,3) HAM 7 2.40
1.00 (35,6)
0.20 (61,0)
0.70 (25,4)
(116,8) Pin # HAM 2 HAMD (5,08) MIN
BAMD 6
0.40 (17,8)
0.50 3.60 4.20 0.30 1.75
(12,7) (91,4) (106,7)
1 L1
1
+IN
0.29+IN (7,6) Min5
(10,2)
(44,5)
1.80 0.080 (2,0) Dia. 2 GATE IN GATE IN GATE
(7,36) MAXIN .35±.015
0.30±.015
(45,7) (2) places 3 GATE OUT GATE OUT GATE OUT (8,9)±(0,38)
(7,6)±(0,38) 4 L2/N –IN –IN
5 +OUT +OUT +OUT
0.156 P/OK P/OK FULL
0.50 R +.030 (0,76)
N/C
(3,8)7 E/O 0.15 (12,7)
E/O N/C -.000 (0)
Product ID 0.040 (1,0) Dia (7) places
4 9 8 A/S (3,8)
A/S A/S .01
9 –OUT –OUT –OUT this surface
0.12
3 (3,0) 8 Aluminum Base
2.10 1.40
(53,3) HAM 7 1.00 (35,6) 0.20
2 6 0.70 (25,4) (5,08) MIN
0.40 (17,8) 4.20 0.30
(10,2) (106,7) 0.29 (7,6) Min
1 5 (7,36) MAX
.35±.015
(8,9)±(0,38)
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
www.vicorpower.com
email
Customer Service: custserv@vicorpower.com
Technical Support: apps@vicorpower.com
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