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GROUP 2 ELECTRICAL CIRCUIT

V 118 5W 104
5R 105
ECU
POWER RY POWER RY 3L 103

5R 123
5R 105
FUSE BOX

123
116
5W 104
5W 115
AC COMP RY 60R 60B

87a 87 85
87a 87 85

30 86
30 86

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
2
3
4
5
6
7
8
9
R/DRYER HORN RY

5R
5R
87a 87 85
30A
10A
30A
30A
10A
10A
10A
CASSETTE RADIO 10A
10A
10A
10A

30A

10A
20A
20A
20A
10A
20A
10A
20A
10A
10A
10A
10A
10A
30A

CS-74
30 86
20A
5A

CN-60
CR-45

CN-95
CR-35
BATTERY

Pa

2
1
87a
87a

87a 87 85

2
1
30 86
12V X 2

30
86

85

2
1
30

87
86

85
87

FUEL FILLER P/P

CN-29
CIGAR LIGHTER
SWITCH PANEL

FUEL WARMER

CR-7
WIPER MOTOR

BEACON LAMP

87a
AC& HEATER

CONVERTOR

AC& HEATER

30
86
SAFETY SOL

85
87
ROOM LAMP

WORK LAMP
CABIN LAMP

SOLENOID 1

SOLENOID 3
HEAD LAMP

2
1
START KEY

START,ALT
Or
3L
Or

PRE-HEAT
W

CR-2
W

B
V
B

CLUSTER

87a
WIPER+

30
86
TRAVEL

85
87
CPU B+
FUSIBLE LINK

CN-36

HORN
G12
G11
18E
24A

103
118

106 G
101 G
V
L
L
18
24

ECU

CPU
ECU
CR-1

106
4A
4E
85

Br
Br
G
Y
G21 B

GW

RW

5A
10 GrW

22
98
2 2RW
TO:STARTER "B" TERM.

66 2RW

15 ROr

2G
Gr

Gr

Or

Gr

Gr

2L

Gr

Or
Br

Br
W

5
9

110 R
G

109 R
Y

100 V

Y
108 L

L
MASTER SW

18
99

56
77

78

90
21

88
87
86
97

83
20
19

41
8
NO.

1
DESTINATION CN-11

4
5
1 AC CONTROLLER GND 1
B 111 BATT RY
2B 127
2 BLOWER MOTOR GND 2 DO-3
2L 4 9E G
3 AC 24V 3 2
2R 102 G23 B
4 NC 4 1
2RW 66
5 AIR-CON 5 DIODE
G 101
6 AC COMP 6
7 AC CONDENSOR FAN 7 9A G
DO-2
R 6F 2
8 ILLUMINATION 8 92 V
1
AIR CON HARNESS DIODE
NO. DESTINATION CN-10 9 G
DO-1
V 100 2
1 CASSETTE RADIO 24V 1 16A W
R 6E 1
2 ILLUMINATION 2
3 NC 3 DIODE
2B G1
4 GND 4 CN-25
G83 B
5 NC 5 1
Y 99 22A G
6 CASSE&ROOM LAMP B+ 6 2
J1 J2
7 NC 7 HORN
B 112 G82 B
8 CASSETTE GND 8 1 SERVICE TOOL J1 ECU J2
9 NC 9 22 G
2

Intake Manifold press(gnd)


G 96

Intake Manifold press(sig)

Intake Manifold press(5V)


10 BEACON LAMP 10 CN-20
Or 89

Pump Solenoid(Return)
11 CABIN LIGHT 11

Key Switch ON Signal

Accel Dial Power(5V)

Fuel Rail Press(gnd)


CN-61

Fuel Rail Press(gig)


12 NC

Battery Power B+

Pump Solenoid(sig)

Fuel Rail Press(5v)


12

Coolant Temp (sig)


Temp Sensor(gnd)
Air Heater Ry(gnd)
G61

Crank Speed (sig)


B

Crank Speed (5V)


Battery Power B+
Battery Power B+
Battery Power B+
Battery Power B+
Battery Power -
1 M

CAN A+(j1939)

Boost Temp (sig)


Cam Speed (sig)
CAN A-(j1939)

Battery Power -
Battery Power -
CABIN HARNESS

Battery Power -
Battery Power -
Battery Power -
Accel Dial(gnd)
41 G

Oil Press (gnd)


Throttle Return

Throttle Power
Throttle Signal

Injector2(high)
Accel Dial(sig)

Injector3(high)

Injector4(high)

Injector1(high)

Oil Press (sig)


2

Oil Press (5V)


Data Link +
Data Link -

SWG Return

Injector2(Lo)

Injector3(Lo)

Injector4(Lo)

Injector1(Lo)
SWG2(W/L)
SWG3(W/L)
CAN Shield
Data Link +
Data Link -
NO. DESTINATION CN-9 FUEL PUMP

Shield

CAN A+
B G3

CAN A-
1

SWG1
1 HORN SW Y 98

nc
nc
2 HORN SW 2
3 CR-62

CN-94
3

CN-93
NC

CN-14
Br 81 1A Or
4 INT. SIG 4 30

43
57
40

54
34
42
10

16
15

26

58
35
57

37
42
43
56
39
47
55
38
46
51
40
48
20

52

10
00

52
24

21

33
53

35
00

63

64
34

53
23
22

25
G
H

B
C
E

A
F
13

J
B

9
3
2
1

8
7

8
7
5 95 Gr 87a 87 85
5 ACCEL DIAL(-) W 25 86
6 124 G
6 ACCEL DIAL(SIG)

RW

GrW
87

BrW
SH

GOr
ROr

RW
RW
RW
RW
BW

BW

BW

BW
VW
YW
11

LW
GOr

G
V

B
G14

Gr

Or

Or
B

Br

Br
W

W
7

R
Y
S

35A B
35E B
35F B
35G B
35H B

Y
B
7 ACCEL DIAL(+)

L
85
8

71A
72A

73A
8 30 86

35J
SPARE SW

2G
49
50

2A
2E
87a

2F
73
72
71

62
15
54

65
43
42
53

25
24
23
22
21
20
19
18
17
16
15

14
13
12
11
10
2H
49
50

9
8
7
6
5
4
3
2
1
BRAEKER RY
CN-8
CN-66
ENGINE HARNESS
1 SPARE SW 1 124 G
2 SPARE SW 2 G52 B
2 CN-171

*2 2RW
2B
Y 97 1 1 R
3 BEACON LAMP 24V 3
2 B
27 Rail Press Sensor(5v)
G 96 BREAKER SOL

*35
4 BEACON LAMP SIG 4
3 Y
19 Rail Press Sensor(gnd)
Or 1
5 BRAKER SW 24V 5 30 Rail Press Sensor(sig)
6 BRAKER SIG 6
Gr 95
B
CL-4 4 R
25 Boost Press Sensor(5V)
G62 5 B
7 SPARE SW 7 1 17 Boost Press Sensor(gnd)
6 R 6 Or
8 SPARE SW 8 2 35 Boost Press Sensor(sig)

2B
Br 17 7 R
9 START KEY (START SIG) 9 HEAD LAMP 8 B
26 Oil Press Sensor(5V)
R 93
10 START KEY (ACC) 10 18 Oil Press Sensor(gnd)

35
V 92 9 G
11 START KEY (BR) 11
10 V
36 Oil Press Sensor(sig)
W 18A
12 START KEY (COM) 12 22 Coolant Temp Sensor(sig)

71E
72E
CR-13 11 Br
21 Boost Temp Sensor(sig)
88 Gr
CN-7 30 12 B
16 Temp Sensor(gnd)
RW 117 117 RW 87a 87 85 13 L
1 1

G
HEAD LIHGT SIG

V
86 6 Crank Speed Sensor(5V)
V 91 6 R 14 Y
2 WORK LIHGT SIG 2 87 32 Crank Speed Sensor(sig)

CN-99
W 82 G13 B 13A L
3 WIPER DRIVE SIG 3 85

A
B
C
7 Cam Speed Sensor(5V)
4 NC 4 87a 30 86 15 G
L 108 33 Cam Speed Sensor(sig)
5 SW PANEL 24V 5 16 Or

B
HEAD LAMP RY

A
Or 89 37 Injector1(high)
6 CABIN LIGHT SIG 6 17 Br
Gr 88A CN-12 CL-5 RESISTOR 18 GOr
14 Injector1(Lo)
7 HEAD LIHGT 24V 7 G81 B B 2 2 B 38 Injector4(high)
Y 87 2 1 19 YW
8 WORK LIHGT 24V 8 91 V
1
V 1 1 V 13 Injector4(Lo)
L 79 2 20 VW
9 WASHER SIG 9 40 Injector3(high)
B G4 21 BW
10 GND 10 WORK LAMP 4 Injector3(Lo)
OrW 28 22 W
11 TRAVEL ALARM SIG 11 2A B
39 Injector2(high)
RW 86 1 23 LW
12 CABIN LIGHT 24V 12 1A V 3 Injector2(Lo)
2 24 BrW
13 NC 13 9 Pump Solenoid(sig)
14 NC 14 CL-6 25 GrW
10 Pump Solenoid(Return)
15 NC 15
RH CONSOLE HARNESS CN-16B
B 42
CN-125 1 1
Y 99A W 43
1 1 2 2
114 R R 93 Gr 53
2 2 3 3
B 126 BW 54
3 3 4 4
R Or 24 BW 65
114 5 5
4 4
6 6
GPS CONN.
13 B B 29
1 1
25 W W 32
2 2
11 GOr GOr 30
3 3
59 BW
4 4
59 BW
5 5
6 6
NO. DESTINATION CN-6
Or1E CN-16 CN-16A CN-140
1 QUICK COUPLING SW 24V 1
102
Y 102 Y
2 QUICK COUPLING SW 2 2
84
L/W G53 B
3 OVERLOAD SW 3 1
G 46
4 OVERLOAD SW 4 QUICK CLAMP
GrW 10
5 WIPER MOTOR 24V 5
B G2
6 GND 6
Gr 83
7 CIGARLIGHTER 24V 7
R 6A CD-14
8 CIGARLIGHTER ILL. 8 1F Y
W 82 2 Pa
9 WIPER DRIVE SIG 9 2F G
Br 81 1
10 INT. SIG 10 CD-31
V 80
11 WASHER PUMP 11 84 LW
2 CN-55 CD-13
Pa 19A Y 1 1E Y
12 NC 12 G84 B 2 Y
2 Pa
1 125 G G 2 2E G
1 1
CN-5
L 79 OVERLOAD PS CD-12
1 WASHER SIG 1
1A Y
2 NC 2 CN-81 2 Pa
Br77 G 2A G
3 CLUSTER 24V 3 125
2 1
R 110 V
4 WIPER MOTOR CONT. 4 51 1 CD-11
Gr 78
5 CONVERTOR 24V 5 1 Y
6 HOUR METER SIG 6
WOr 61 CN-98 TRAVEL BZ 2 G
2 Pa
Or 8 C B 1
7 HOUR METER 24V 7 72F G
SH 70 B
8 SHIELD 8 71F V
B 113 A A
9 CLUSTER GND 9
Y 68
10 CLUSTER SERIAL+ (RX) 10 RESISTOR
L 69
11 CLUSTER SERIAL- (TX) 11
CR-23 CN-45
12 NC 12 CN-2
G41 B B 1 1 B M
12
12
NC
NC
13
14 CN-22 94 BOr
1
BOr 2 2 BOr M
GrW 2
12 NC 10A 16 W W 3
15 2 M 3
80 V
1 21A Gr Gr 4 START RY B+
RH SIDE HARNESS CN-75 107 G
4
G 5 STARTER
WASHER PUMP G42
5
1A
FROM BATT.RY
57 Y B B
2 6
NO. DESTINATION CN-4 75 L
1
85 VW
7
VW 6
TO PRE-HEAT RY CN-74
B G6 10 8R
1 POWER MAX SW 1 8 B+
2 POWER MAX SW 2
Y 34 EPPR V/V U
B G7 9 ~
3 O/T DECEL SW 3 10 3 W 3
Gr 45 1 I
4 O/T DECEL SW 4 9 R G
11 2 R
5 NC 5 12
B G5 ALTERNATOR
6 SAFETY SW (Com) 6 DO-4
7 SAFETY SW (NC) 7 9 R

8 SAFETY SW (NO) 8
G 76 ENGINE HARNESS 4 Gr
2
1
CN-1
TO START MOTOR
LH CONSOLE HARNESS 14 RW
1
R 1 DIODE
CN-68 2
CR-24
G 76 15R
1 47 B B 2 5 G
R 109 3
2 38 W W 3
4 15R
39 Br Br 4
SAFETY SOL 5
40 V V 5
6 PRE-HEAT RY PRE HEATER
CN-19B
B G15
1 CN-28
Y 67 6 VW
2 1

L
CN-19 CN-19A L
AC COMP
75 48

WOr 37A
1 1
57 Y Y 52
2 2

20A
107
62

20
90A

WOr 37
94
17
21
44

G51
GW 58

GW 90

44
26A

CN-92A CN-92
12E

BOr
GW

BW
2G

Gr
Br
G
L
L
2G
B
Y/W

CR-46

CR-36

CR-5
B

87

30
85
87a

86

87

87
30

30
85

85
87a

86

87a

86
ADJUDT BOOM AUTO-IDLE PS
CN-15 CN-15

2A

1A
2E

R 1E
CN-96

W 3
2
BR 4

R 1
V 5
4
3
2
1
85 87 87a

85 87 87a

85 87 87a
2
1

B
R
B
B
86 30

86 30

86 30
BW 122

GW 121
VW 120
119

52

CD-44

CD-43

CD-42
8A
W 32
YOr 26
34
OrW 28

RW 14
47
W 16
W 38
Br 39
40

Gr 45
BrW 31
36

29
GOr 30

LW 33

12

ROr 27

GrW 55
BrW 60
LOr 63
WOr 61

GW 58
Gr 56
48

WOr 37

W 64

GOr 51

46

71
72
73
23
68
69
70

67
8E

G16

1
2
3

1
2
3
1
2
3
FUEL WARMER
SH
12H
31

GY

SH
G

G
Y

B
Y

Y
L

L
Or
12F

12A

Or
26

W
W

G
R

R
27

G
R
FUEL WARMER RY
7
12
33

PRE HEAT RY ANTI-RESTART RY


BrW

CN-51

CN-50
55

63

60
3

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
12J

YOr

CN-47
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

119
120
121
122
36

GND
3E

3A

GND

GND
64
19

ROr

24V

24V

24V
SIG
B

SIG

SIG
2
1
CD-37

LW
CD-16
GrW

FUEL LEVEL SENSOR


BrW

BOOM PRIORITY SOL


LOr

GND(PRES.SENSOR)

TRAVEL SPEED SOL


HYD TEMP SENDOR
CD-7

24V(PRES.SENSOR)
W

2
1

TRAVEL ALARM SW
R

R
Y

B
L

GW
VW

BW
CD-1

ANTI-RESTART RY
WATER LEVEL SW

PUMP3 PS PUMP2 PS PUMP1 PS


1
2

AIR CLEANER SW

POWER MAX SOL

PROGRAM DUMP

B
TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)

BATTERY 24V(+)
ACCEL DIAL SIG
C 1
2
CN-133

CN-137

MAX FLOW SOL


1
2

OVERLOAD SIG

CN-126
TRAVEL OIL PS

GND (SENSOR)

FUEL WARMER
1

1
2

P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
5V (POT&DIAL)
CN-70

PUMP EPPR(-)
CN-88

HOUR-METER
CD-2
CD-10

DATA SHIELD
WORKING PS

RESISTOR
RS232 (GND)
DATA LINK+
Pa

GND (MAIN)
Pa

DATA LINK-

SERIAL-RX

3
4
1
ALT LEVEL

2
SERIAL-TX
POWER IG
1
2

RS232 (+)
RS232 (-)

HYD TEMP CN-92


TRAVEL BOOM POWER MAX AIR WATER LEVEL WORK PS
GND
Pa

FUEL LEVEL RS232 CONN


NC

NC

NC

NC

NC
NC
NC
NC

NC
NC
NC

NC

NC
NC
NC
NC
NC
NC

NC

NC

NC

NC

NC

NC
NC
NC

NC
NC
NC

PRIORITY MAX FLOW CLEANER SW

CPU CONTROLLER 1607A4CI01

4-3
ÂELECTRIC CIRCUIT(2/2)

CS-26A
Gr 5A CS-5
2 B 8
CS-54 1 CN-21
Gr 18A Y 9
B G2 1 OVERLOAD SW
10 10 2
3 1 WIPER CUT SW QUICK CLAMP SW
9 L 7A 10
R

2
8
7

9
BREAKER SW

8
2
HORN SW

9
1
9 2
RH HARNESS

CS-53
CN-142 Gr 12
8 CS-26 13 GOr 5 3 I
8 Gr 18 A + R 4A
6 7 1 12 W 4
2 B 19 Gr 5 B S CN-9 NO. DESTINATION 4 G 8
6 2 11 B 8 B 5
7 Or 20 C - 1 1 GND 9

2A B

10
L

10
5

6
5 5 BREAKER SW 9 Y 6 M 2 6

CS-50

CS-67
1 ACCEL DIAL 2 2 HORN RELAY

Or
4 32 BrW

10
3

7
2

6
1

4
5

8
9

10
3

7
2

6
1

4
5

8
9
3 3 FUEL WARMER
3 10 Br

11
Gr 14 4 4 WIPER CONTROLLER WIPER MOTOR
11

LW
2 B

Or

Or
Gr

Or
G
5 CPU CONTROLLER

B
L 7 5

Y
B
1 12 W
6 6 CPU CONTROLLER

G1

1A

G2
2A
SPARE SW 13 GOr

7
6

4
7 7 CPU CONTROLLER CN-141
CS-23 14 Gr
G 8
B G1 8 8 NC FEED BACK 1
9 10 10 W 1
G 6A MOTOR DRIVE SIG 2 CN-17
9 CN-8 L 9
15 G MOTOR DRIVE- 3 1
8 1 1 NC 10 1 9
8 7 L R W W
MOTOR DRIVE+ 4 2
6 7 2 2 NC B 2 2 B B G3
2 Y 16 16 Y GND 5 3
6 3 3 FUSE GrW 3 3 GrW GrW 3
7 6 G VCC 6 4
5 5 4 4 BEACON LAMP 4 R 29
1 17 Or CONTINUE 24V 7
R 4 R
CN-156
5 5 FUSE 5
4 5 V 11 G9 B
18 Gr WASHER P/P 8
V 5 6
V
2
3 6 6 BRAKER SOL L 6 6 L L 13 1F Gr
G 6 19 B WASHER SIG. 9 7 1
2 7 7 NC Br 7 7 Br Br 10
20 Or INT. SIG 10 8 AIR SEAT
1 8 8 FUSE Or 11
21 Br WIPER CUT SW 11
BEACON LAMP SW 9 9 SAFETY RELAY
22 R N.C 12
10 10 POWER RELAY Gr 12
CS-27 23 V FEED BACK 13 CN-6 NO. DESTINATION
11 DIODE(DO-2)
9 10 10
B G3
24 W
11
12 12 FUSE WIPER MOTOR CONTROLLER
WIPER MOTOR HARNESS 4 Or
1 1 FUSE
Gr 5A 2 Y
9 2 2 QUICK CLAMP SOL
G 15 5 LW
8 CN-7
8 25 R 3 3 OVERLOAD PS
6 7 1 1 HEAD LAMP 6 G
2 4 V 4 4 CPU CONTROLLER
2 2 WORK LAMP 3 GrW
6 CL-2 5 5 FUSE
7 Or 17 26 W
G5
5 3 3 WIPER CONTROLLER B G1 B
5 27 Br 6 6 GND
1 Or 17E 4 4 CPU CONTROLLER Gr 1 1 Gr
4 7 7 FUSE
Or 17F 28 L
8 8 R
3 5 5 FUSE R
3 Or 8 8 ILLUMINATION
2 6 6 CABIN LIGHT 9 W
GY 5 29 Gr 9 9 SWITCH PANEL
1 7 7 FUSE CIGARLIGHT 10 Br
2 Y 10 10 SWITCH PANEL
8 8 FUSE 11 V
BREAKER SW 30 L CN-48 11 11 WASHER PUMP
9 9 WIPER CONTROLLER Or 16 12 GW
CS-84 G1 B 12 12 CPU CONTROLLER

+ -
10 GND
9 10 10
B G5
31 OrW
10
h WOr 15 CS-52
Gr 1E
BrW 32A 11 11 CPU CONTROLLER 10
9 1 R 9 10 G 28
12 12 FUSE HOUR METER 9
8 33 LW LOr 23
8 13 13 SEAT HEATER 8
2
6 7 34 G
14 14 SPARE CN-138
Gr 14
8
6 7
RH SIDE HARNESS
6 24V A 2 B 24
7 Or 17A 15 15 NC 24V B G6 6
5 5 GND B 7 B G8
1 Or 22 5 5
4 12V 12V C 1
CS-2 4
3 24 W

H0 I
1
DC/DC CONVERTER 3
2 23 V L 12
BrW 32 2 CN-5

0, I
1 2
22 R G 28 13 L
4 1 1 1 SWITCH PANEL

H
FUEL WARMER SW 3 CN-139
Or 22 ECONO SW 2 2 NC

BR ACC
4 1

B
2 2 17 Br
CS-82 21 Br G7 3 3 FUSE
B G6 5 3 B
10 10 1 29 R
9 LW 33A 4 4 FUSE
6
9 14 Gr
5 FUSE

ST C
5 5
8 6
12V SOCKET 15 WOr
8 6 6 CPU CONTROLLER
6 7 START KEY SW 16 Or
2 Y 16A CN-56 17
7 7 FUSE
6 CN-116 RR Br 21 SH
7 1A R POWER IG(24V) 1 8 8 CPU CASE EARTH
5 5 17 CABIN LIGHT 24V B 18 18 B
1 1 R GND 2 9 9 GND
4 16 CABIN LIGHT 24V Y 19 19 Y
10 Br RX 3 10 10 CPU CONTROLLER
3 15 INT. SIG L 20 20 L
LW 33 31 OrW TX 4 11 11 CPU CONTROLLER
2 14 TRAVEL ALARM 23 LOr
G4 B CLUSTER 12 12 NC
1 13 GND 24 B
30 L 13 13 NC
HEAT SEAT SW 12 WASHER SIG
2A Y 14 14 NC
CS-83 11 WORK LIGHT 24V
B G7 2 Y 15 15 NC
10 10 WORK LIGHT 24V
9 10 29 Gr
G 34A 9 HEAD LIHGT 24V
9
3A Or
8 8 CABIN LIGHT OUT
8 3 Or
6 7 7 CABIN LIGHT OUT
2 28 L
6 6 POWER 24V
7 Y 16E 27 Br
5 5 5 PRE-HEAT
1 26 W
4 4 WIPER MOTOR DRIVE
4A V
3 3 WORK LIGHT OUT
4 V
2 2 WORK LIGHT OUT
G 34 25 R
1 1 HEAD LIGHT OUT
INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)
SPARE SW SWITCH PANEL
2 7 2 7 BLOWER
1 4 1 4
3 M M 3 M M

3
7

1
7

Lo 1

4
ML 2
MH 3
5 5

M
CN-24

Hi

4
2

2
BW 12

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
2
Gr 11 CS-1

1
2
3
4

1
2
1

1
4

4
2
3

2
3
8 Gr

GW

WR
BW

WB

BG
BG

GB

GB
GL

YB
LR

LB
Y

Y
SPEAKER-RH

YBr
YW
LG

YW
BG
RY

RY

2B
YB
CN-23

L
20A

L
9A

9B
21

22
17
20

18
19

23

24
25
16

15
BOr 10
2 DOOR SW

36A
26
35
27

33A
9

32
36
6B

6A
Or

29
33

36

28

35
1

SPEAKER-LH
CL-1
8 Gr
CN-27 1 CS-29
4 Y B 1
N.C 1 2 1
BW 12 Y 2
S.R- 2 ROOM LAMP 2
S.R- 3 CN-4 NO. DESTINATION
BOr 10 POWER MAX SW 1 B
S.L- 4 1 1 GND
2 Y
S.L- 5 CN-10 NO. DESTINATION CS-19 2 2 CPU CONROLLER
1 V B 3 3 B
N.C 6 1 1 FUSE 1 3 3 GND CN-11 NO. DESTINATION
R 2 2 R Gr 4 4 Gr
ILL+ 7 2 2 ILLUMINATION 2 4 4 CPU CONROLLER 1,2 BR
Gr 11 1 1 GND(CONTROLLER)
S.R+ 8 3 3 5 5 NC 32 2B
3 2B
ONE TOUCH DECEL SW G B 2 2 GND(BLOWER)
S.R+ 9 4 4 GND 6 6 GND 6 RY
RW 16 CS-4 6 V 3 3 FUSE(IG)
ACC 10 5 5 Or 5 7 7 NC 10 RW
Y 4A 4 Y B C A 7 G 4 4 MCU
B+ 11 6 6 FUSE V 6 8 8 SAFETY SOL 33 2R
Or 9 B 5 5 FUSE(Battery)
S.L+ 12 7 7 G 7 30 LW
6 6 DPS(COMPRESSOR)
S.L+ 13
5 B
8 8 GND A C LH HARNESS 31 LY
7 7 CONDENSOR FAN
B 5 SAFETY SW 5 G
GND 14 9 9 8 8 ILLUMINATION
6 G
10 10 BEACON SW
CN-143 7 Or
R1 1
L 14 11 11 SWITCH PANNEL AIR CON HARNESS
Y 13 12 12
R2 2

WB 15
BW 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

GB 10
1
BR 2
RW 3
RW 4
5
RY 6

8
9
CASSETTE RADIO CS-20
CABIN HARNESS

GW

BrR
WR

YBr
5

LW
15 Or

BG

BG

BG

GB

9
BR

8
GL

YB
LG

YB
LR

LB

LY

G
G

Y
B
CN-144

1.25LgB
1.25G
NC 1

10
11
12
13
14
15
16
17
18

10
11
12
13
14
14

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
R1 2
L CL-9
7 Or SAFETY SW
NC 3 2
Y 13 3 B

TEMP MOTOR ACT(+)

DUCT SENSOR(GND)
1

TEMP MOTOR ACT(-)

BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

1
2
MODE M/ACT(FOOT)
R2 4

INLET MOTOR(REC)

BLOWER RELAY(HI)
INLET MOTOR(FRE)

MODE M/ACT(PBR)

REVERSE FAN SIG


MODE M/ACT(DEF)
TEMP M/ACT(PBR)
MOTOR ACT(REF)

CONDENSER FAN
CABIN LIGHT

DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)
NC 5
RW 16

ILLUMINATION
24V OUTPUT 6 CL-8

BATTERY(+)
BATTERY(+)
V 1 7A Or

POWER IG
IG 24V INPUT 7 2
NC 8 3A B DUCT
2A 1 SENSOR

GND
GND
R
9

NC

NC
NC
NC
NC
ILLUMINATION
NC 10 CL-7
B 5A 6 G
GND 11 AC & HEATER CONTROLLER
3B B M
NC 12
REMOCONE BEACON LAMP
1607A4CI02

4-4
MEMORANDUM

4-5
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkÐCN-60Ñ Master switchÐCS-74Ñ
Fuse boxÐNo.1Ñ l/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
Power relayÐCR-35(30)]
ECU power relayÐCR-45(30)Ñ
Fuse boxÐNo.2Ñ I/connÐCN-10(6)Ñ Room lampÐCL-1(2)Ñ Door switchÐCS-1Ñ
Cassette radioÐCN-27(11)Ñ
Fuse boxÐNo.3Ñ l/connÐCN-11(4)Ñ AC & Heater controllerÐCN -116(10)Ñ
l/connÐCN-11(5)Ñ AC & Heater controllerÐCN -116(3, 4)Ñ
Relay(Hi, M2)
Fuse boxÐNo.4Ñ ECU earthÐCN -93(7, 8, 15, 16)Ñ
Fuse boxÐNo.5Ñ I/connÐCN - 5(4)Ñ I/connÐCN -17(5)Ñ Wiper motor controller
ÐCN-141(7)Ñ
Wiper motorÐCN-21(4)Ñ
Fuse boxÐNo.6Ñ CPU controllerÐCN-50(7)Ñ

ö I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND (Battery 1EA) 10~12.5V


Θ - GND (Battery 2EA) 20~25V
OFF OFF
Ι - GND (Battery 2EA) 20~25V
Κ - GND (Fusible link) 20~25V

ö GND : Ground

4-6
W CR-45
30
Or 87a 87 85
86

ECU
V
87
CN-10 B
CN-27 85
1
N.C 1 87a 30 86

POWER RY
2
S.R- 2 W CR-35
3 30
S.R- 3 Or 87a 87 85
4 86
S.L- 4 3L
5 87
5
Y Y B
S.L- 85
6
N.C 6 87a 30 86
POWER RY
7
ILL+ 7 8
POWER CIRCUIT

S.R+ 8 9
S.R+ 9 10
CN-36
W START KEY 30A
ACC 10 11 1

CASSETTE RADIO
Y Y ROOM LAMP 10A
B+ 11 12 2
12 2RW AC& HEATER 30A
S.L+ 3
S.L+ 13 3L ECU 30A
4
5R

CN-8

GY

GY
Y
GND 14 R WIPER+ 10A
1 5
Gr CPU B+ 10A
3L

2
1
6

CL-1
3 CLUSTER 10A
7
4

CS-1
CS-2 CASSETTE RADIO 10A
8

DOOR SW
5
6 CONVERTOR 10A

ROOM LAMP
5

ST C
6 9

RW
RW
RW
RW
6 SWITCH PANEL 10A
7 10
5 CPU 10A

7
8
1
2
3
9
3 8

15
16
10
42
34
54
2 11

BR ACC
1 4 9 5A
ECU

ECU
CN-93
R R 12 V

START KEY SW
H
4 3 10
FUEL WARMER 30A
13

0, I
2 11
W W START, ALT 20A
1 12 14

H 0 I

4-7
WIPER MOTOR 10A
15
Accel Dial(sig)

HEAD LAMP 20A


Accel Dial(gnd)

Battery Power -
Battery Power -
Battery Power -

Battery Power -
Battery Power -
16

Battery Power B+
Battery Power B+
Battery Power B+
Battery Power B+
CN-116 CN-11 WORK LAMP 20A
RW 17
Accel Dial Power(5V)

BATTERY(+) 3
RW 1 CABIN LAMP 20A
BATTERY(+) 4 18
GB 2 BEACON LAMP 10A
REVERSE FAN SIG 10 19
3
AC & HEATER CONTROLLER 2RW AC& HEATER 20A
20
5W

4
2RW HORN 10A
5 21
1 2 1
R 6 CIGAR LIGHTER 20A
2 22
7 PRE-HEAT 10A
3 23
8 10A
3 4 4 TRAVEL
24
1 2 1 SOLENOID 1 10A
R 25
2
3
CR-1

CN-5 SAFETY SOL 10A


26
3 1
SOLENOID 3 10A
BATT RY

3 4 4 27

RELAY(M2) RELAY(HI)
2
CN-17 FUEL FILLER P/P 30A
3 28
CN-21 1 29 R R
FUSE BOX

4
3 1 2
2

5
2 3
60R

6 CS-74
5 3 4 5R
R R 7 2
4 5
1
2

1
2

4 8 5R
1
CS-74

CN-95

CN-60

5 6
FUSIBLE LINK

9
6 2 6 7
M
MASTER SW

10
(12VX2)
5R
5R
5W

BATTERY
5W

8
4

11
CN-50
WIPER MOTOR 12 GY
BATTERY 24V(+) 7
60B

CN-141 13
1

R CPU CONTROLLER
CONTINUE 24V 7 14

1607A4EL03
WIPER MOTOR CONTROLLER 15
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal ÐCR-1Ñ
Battery relay Fusible linkÐCN-60Ñ Master switch
ÐCS-74Ñ
Fuse boxÐNo.1Ñ I/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
(1) When start key switch is in ON position
Start switch ONÐCS-2(2)Ñ I/connÐCN-8(11)Ñ Battery relayÐCR-1Ñ
Battery relay operating (All power is supplied with the electric component)
Start switch ONÐCS-2(3)Ñ I/connÐCN-8(10)Ñ Power relayÐCR-35(86) Ą (87)Ñ
Fuse boxÐNo.10Ñ
(2) When start key switch is in START position
Start switch STARTÐCS-2(5)Ñ I/connÐCN-8(9)Ñ Anti-restart relayÐCR-5(86) Ą (87)Ñ
l/connÐCN-2(2)Ñ Start relayÐCR-23Ñ

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND(Battery)
Θ - GND(Start key)
Ι - GND(Battery relay M4)
OPERATING START Κ - GND(Starter B+) 20~25V
Λ - GND(Starter M)
Μ - GND(Start relay)
Ν - GND(Battery relay M8)

ö GND : Ground

4-8
W CR-45
30
Or 87a 87 85
86

ECU
V
87
CN-8 B
85
1 87a 30 86

POWER RY
2 W CR-35
3 30
Or 87a 87 85
4 86
CS-2 3L
5 87
6 B
5 85

ST C
6
87a 30 86

POWER RY
6 7
BR
3 5 8
2 BR

B
1

BR ACC
4 9
R R CN-36

START KEY SW
H
4 3 10
V V W START KEY 30A
STARTING CIRCUIT

0, I
2 11
W W ROOM LAMP 10A
1 12 2

H0 I
AC& HEATER 30A
3
ECU 30A
4
5R

2
WIPER+ 10A
5
CPU B+ 10A
3L

6
CLUSTER 10A
7
CASSETTE RADIO 10A
8
CN-50 CONVERTOR 10A
W/OR 9
ANTI-RESTART RY 11
SWITCH PANEL 10A
CN-51 10
W 10A
ALT LEVEL 9 CPU CONTROLLER CPU
11
CPU CONTROLLER ECU 5A V
B W/OR 12
FUEL WARMER 30A

W
13

Gr
B/OR
CN-92A CN-92 BW START, ALT 20A
14
WIPER MOTOR 10A

4-9
2

5
4
1

9
8
7
6
3

12
11
10
15

CN-2
Gr HEAD LAMP 20A

BR
16

B/OR
W/OR
WORK LAMP 20A

W
Gr
17

B/OR
87 CABIN LAMP 20A
85
86
30

18

87a
CR-5

BEACON LAMP 10A


19

3
AC& HEATER 20A
20
5W

30 86
87a 87 85

HORN 10A

CR-1
21
CIGAR LIGHTER 20A
ANTI-RESTART RY

22

BATT RY
7
PRE-HEAT 10A
23
TRAVEL 10A
24

1
SOLENOID 1 10A

R
G
B

V
25

Gr
B/OR
60R

SAFETY SOL 10A


26
10A

1
SOLENOID 3

2
2

1
1
1

2
2
27

6
DO-2
DO-3

DO-4
DO-1
FUEL FILLER P/P 30A
28

DIODE

DIODE
DIODE
DIODE
FUSE BOX

(12VX2)
BATTERY

CR-23
CS-74

START RY
5R
60B

2
1
2

1
2

R
W
8R
5R
CS-74

1
CN-95

CN-60

5
FUSIBLE LINK
MASTER SW

1
2
5R
5R
5W

4
5W

I
B+

R
B+
CN-45

CN-74
STARTER
M

1607A4EL04
G
U

ALTERNATOR
~3
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/connÐCN-2(3)Ñ CPU alternator levelÐCN-51(9)Ñ
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
ÐCN-60Ñ
Fusible link ÐCS-74Ñ
Master switch
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Battery voltage)
Θ - GND(Battery relay)
Run ON Ι - GND(Alternator B+ terminal) 20~30V
Κ - GND(Alternator I terminal)
Λ - GND(CPU)

ö GND : Ground

4-10
SERIAL-TX
ALT LEVEL

SERIAL-RX
CLUSTER
TX
RX
GND
CN-5

POWER IG(24V)
1 CN-36

CPU CONTROLLER
2 30A

9
START KEY

30
29
1

RR

CN-50
CN-51
3 ROOM LAMP 10A
2

L
30A

Y
4 AC& HEATER

W
3

4
3
2
1

5
5 ECU 30A
CHARGING CIRCUIT

CN-56
4
5R

6 WIPER+ 10A
5

L
Y
7 CPU B+ 10A
6
SH SH CLUSTER
8 10A
7
9 CASSETTE RADIO 10A
8
Y Y
10 CONVERTOR 10A
9
L L 10A
11 SWITCH PANEL
10
12 CPU 10A
11
13 ECU 5A
12
14 FUEL WARMER 30A
13
15 START, ALT 20A
14
WIPER MOTOR 10A
15

W
HEAD LAMP 20A
16
WORK LAMP 20A

2
3

5
4
1
17

9
8
7
6

12
11
10
CN-2
CABIN LAMP 20A

4-11
18
BEACON LAMP 10A

W
19

B/OR
AC& HEATER 20A
20
5W

HORN 10A

CR-1
21
CIGAR LIGHTER 20A
22

BATT RY
2 PRE-HEAT 10A
23
TRAVEL 10A
24

1
SOLENOID 1 10A
25

G
W
60R

SAFETY SOL 10A


26
10A

1
SOLENOID 3

B
27

B/OR
DO-1
FUEL FILLER P/P 30A
28

DIODE
FUSE BOX

(12VX2)
BATTERY

CR-23
CS-74

START RY
5R
60B

4
1
2

1
2

5R

W
8R
1
CS-74

CN-60
CN-95

3
MASTER SW

FUSIBLE LINK

1
2
5R
5R
5W
5W

R
B+

B+
CN-45

CN-74
STARTER
M

G
U

ALTERNATOR
~3

1607A4EL05
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/connÐCN-7(7)Ñ Switch panelÐCN-116(9)Ñ
Fuse box (No.17) I/connÐCN-7(8)Ñ Switch panelÐCN-116(10,11)Ñ
(1) Head light switch ON
Head light switch ONÐCN-116(1)Ñ l/connÐCN-7(1)] Head light relayÐCR-13(86)Ą(87)Ñ
Head light ONÐCL-4(2)Ñ
l/connÐCN-10(2)Ñ Cassette radio & Remote controller illumination ONÐCN-27(7), CN-144(9)Ñ
l/connÐCN-11(8)Ñ AC & Heater controller illumination ONÐ5Ñ
l/connÐCN-6(8)Ñ CigarlightÐCL-2Ñ
(2) Work light switch ON
Work light switch ONÐCN-116(2,3)Ñ l/connÐCN-7(2)Ñ l/connÐCN-12(1)Ñ
Work light ONÐCL-5(2), CL-6(2)Ñ

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND(Fuse box)
Θ - GND(Switch power input)
STOP ON 20~25V
Ι - GND(Switch power output)
Κ - GND(Head light relay)

Λ - GND(Head light)
Μ - GND(Fuse box)
STOP ON Ν - GND(Switch power input) 20~25V
ΞGND(Switch power output)
Ο - GND(Work light)

ö GND : Ground

4-12
CN-11
1
GND 1 CN-36
2
GND 2 START KEY 30A
3 1
BATTERY(+) 3
4 ROOM LAMP 10A

S.L-
S.L-

ILL+
S.R-
S.R-

S.L+
S.L+
2

B+
4

N.C
N.C
BATTERY(+)

S.R+
S.R+

ACC

GND
G 5 30A
ILLUMINATION 5 AC& HEATER
6 3

8
9
7
6
5
4
3
2
1
POWER IG 6 ECU 30A

14
13
12
11
10
7 4

CN-27
NC 7 R
WIPER+ 10A

CASSETTE RADIO
8

R
DUCT SENSOR(+) 8 5
CPU B+ 10A
DUCT SENSOR(GND) 9 6
REVERSE FAN SIG 10 CLUSTER 10A
7
NC 11 CASSETTE RADIO 10A
CN-144 CN-10 8
NC 12
NC 1 1 CONVERTOR 10A
NC 13 R 9

AC & HEATER CONTROLLER


R1 2 2
NC 14 SWITCH PANEL 10A
NC 3 3 10
CPU 10A
R2 4 4 11
NC 5 5 ECU 5A
12
24V OUTPUT 6 6 FUEL WARMER 30A
IG 24V INPUT 7 13
7
20A
1 START, ALT
NC 8 8 14
ILLUMINATION 9 WIPER MOTOR 10A
9
HEAD AND WORK LAMP CIRCUIT

15
NC 10 10 GY HEAD LAMP 20A
16

REMOTE CONTROLLER
GND 11 11
Y WORK LAMP 20A
NC 12 12 17

3
CABIN LAMP 20A
18
BEACON LAMP 10A
CN-116 19
6

R
HEAD LIGHT OUT 1 AC& HEATER 20A
R 20
WORK LIGHT OUT 2 CN-7 HORN 10A
R R 21
WORK LIGHT OUT 3 1
V CIGAR LIGHTER 20A

4-13
WIPER MOTOR DRIVE 4 2 22
PRE-HEAT 10A
PRE-HEAT 5 3 23
POWER 24V 6 4 TRAVEL 10A
24

8 2
CABIN LIGHT OUT 7 5 10A
SOLENOID 1
CABIN LIGHT OUT 8 6 25
GY GY SAFETY SOL 10A
HEAD LIHGT 24V 9 7 26
Y Y
WORK LIGHT 24V 10 8 SOLENOID 3 10A
Y 27
WORK LIGHT 24V 11 9 FUEL FILLER P/P 30A

SWITCH PANEL
28
WASHER SIG 12 10
FUSE BOX

GND 13 11
B
V

7
9

TRAVEL ALARM 14 12
INT. SIG 15
CABIN LIGHT 24V 16
1
2

CABIN LIGHT 24V 17


CN-12

CN-6
1
2
4

3
4
CL-2 5
6
RW
R
B
5

7
V
B
V
B

R R
Gr
B

8
9

CIGAR LIGHT
1
2
1
2
1
2

87
85
86
30

10
87a
CL-4
CL-6
CL-5

CR-13

11
12
HEAD LAMP

30 86
87a 87 85
WORK LAMP

HEAD LAMP RY

2107A4EL06
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/connÐCN-8(3)Ñ Beacon lamp switchÐCN-23(6)Ñ
Fuse box (No.18) I/connÐCN-7(12)Ñ Switch panelÐCN-116(16, 17)Ñ
(1) Beacon lamp switch ON
Beacon lamp switch ONÐCS-23(2)Ñ Switch lndicator lamp ONÐCS-23(9)Ñ
l/connÐCN-8(4)Ñ l/connÐCN-10(10)Ñ
Beacon lamp ONÐCL-7Ñ
(2) Cab light switch ON
Cab light switch ONÐCN-116(7, 8)Ñ I/connÐCN-7(6)Ñ I/connÐCN-10(11)Ñ
Cab light ONÐCL-8(2), CL-9(2)Ñ

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Fuse box)
Θ - GND(Switch power input)
STOP ON 20~25V
Ι - GND(Switch power output)
Κ - GND(Beacon lamp)

Λ - GND(Fuse box)
Μ - GND(Switch power input)
STOP ON 20~25V
Ν - GND(Switch power output)
Ξ - GND(Cab light)
ö GND : Ground

4-14
CN-116
HEAD LIGHT OUT 1 CN-7
WORK LIGHT OUT 2 1
WORK LIGHT OUT 3 2
WIPER MOTOR DRIVE 4 3

7
PRE-HEAT 5 4
POWER 24V 6 5
CN-36
OR OR
CABIN LIGHT OUT 7 6 START KEY 30A
OR 1
CABIN LIGHT OUT 8 7 ROOM LAMP 10A
2
HEAD LIHGT 24V 9 8
AC& HEATER 30A
WORK LIGHT 24V 10 9 3
ECU 30A
WORK LIGHT 24V 11 10 4

SWITCH PANEL
WASHER SIG 12 11 WIPER+ 10A
R 5
GND 13 12 10A
CPU B+
6

6
TRAVEL ALARM 14
CLUSTER 10A
INT. SIG 15 CN-10 7
R CASSETTE RADIO 10A
CABIN LIGHT 24V 16 1
R 8
CABIN LIGHT 24V 17 2 CONVERTOR 10A
9
3
SWITCH PANEL 10A
4 10
CPU 10A
5 11
6 ECU 5A
12
7 30A
FUEL WARMER
8 13
START, ALT 20A
BEACON LAMP AND CAB LAMP CIRCUIT

9 14
G
10 WIPER MOTOR 10A
OR 15
11 20A
HEAD LAMP
5

12 16
WORK LAMP 20A

4-15
4
17

8
R CABIN LAMP 20A

G
B
B
B
18

OR
OR
Y BEACON LAMP 10A
19

1
2
8

7
2
20A

2
AC& HEATER

CL-7
20

CL-9

CL-8
HORN 10A
21

M
1

CIGAR LIGHTER 20A


22

CAB LIGHT

CAB LIGHT

5
6
10
PRE-HEAT 10A
23

BEACON LAMP

3
7
9

2
6

1
4
5
8
10
TRAVEL 10A
24

CS-23

BEACON LAMP SW
SOLENOID 1 10A

Y
B
G

G
25
SAFETY SOL 10A
26
SOLENOID 3 10A
CN-8 27

3
2
1 FUEL FILLER P/P 30A
28
2
FUSE BOX

Y
3
G
4
5
6
7
8
9
10
11
12

2107A4EL07
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.12) I/conn [CN-7(5)] Switch panel [CN-116(6)]
Fuse box (No.4) I/conn [CN-5(4)] I/conn [CN-17(5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.14) I/conn [CN-6(5)] l/conn [CN-17(4)] Wiper motor controller [CN-141(6)]
Washer pump [CN-22(2)]
(2) Wipe switch ON : 1st step(Intermittent)
Wiper switch ON [CN-116(15)] I/conn[CN-9(4)] I/conn[CN-6(10)] I/conn[CN-17(8)]
Wiper motor controller [CN-141(10) Ą (3)] Wiper motor intermittently operating [CN-21(6)]
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON [CN-116(4)] I/conn [CN-7(3)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) Ą (4)] Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116(12)] I/conn [CN-7(9)] I/conn [CN-5(1)] I/conn [CN-17(7)]
Wiper motor controller [CN-141(9) Ą (8)] I/conn [CN-17(6)] I/conn [CN-6(11)]
Washer operating [CN-22(1)]
Wiper switch ON [CN-116(4)] I/conn [CN-7(3)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) Ą (4)] Wiper motor operating [CN-21(2)]
(5) Auto parking(When switch OFF)
Switch OFF [CN-116(4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Fuse box)
24V
Θ - GND(Switch power input)
Ι - GND(Switch power output)
STOP ON 0~5V
Κ - GND(Wiper Power input)
Λ - GND(Wiper power output) 24V
Μ - GND(Wiper motor) 0 or 24V
ö GND : Ground

4-16
CN-9
1
2
3
CN-36
BR 30A
4 START KEY
1
5 ROOM LAMP 10A
2
6 30A

1
AC& HEATER
7 3
CN-116 ECU 30A
8 4

3
HEAD LIGHT OUT 1 V WIPER+ 10A
5
WORK LIGHT OUT 2
CPU B+ 10A
WORK LIGHT OUT 3 CN-7 6
W CLUSTER 10A
WIPER MOTOR DRIVE 4 1 7
CASSETTE RADIO 10A

1
PRE-HEAT 5 2
L W 8
POWER 24V 6 3 CONVERTOR 10A
CABIN LIGHT OUT
9
7 4
L L SWITCH PANEL 10A
CABIN LIGHT OUT 8 5 10
HEAD LIHGT 24V 9 CPU 10A
6 11

2
WASHER CONTROL CIRCUIT

WORK LIGHT 24V 10 7 ECU 5A


12
WORK LIGHT 24V 11 8 30A

SWITCH PANEL
L L FUEL WARMER
WASHER SIG 12 9 13
START, ALT 20A
GND 13 10 14

3
TRAVEL ALARM 14 11 GY/W WIPER MOTOR 10A
BR 15
INT. SIG 15 12 HEAD LAMP 20A
CABIN LIGHT 24V 16 16
WORK LAMP 20A
CABIN LIGHT 24V 17 17
1

CABIN LAMP 20A


18

3
CN-5 BEACON LAMP 10A
L
1 19
AC& HEATER 20A
2 20

4-17
CS-53 10A
OR 3 HORN

6
V 21
CN-21 4 CIGAR LIGHTER 20A
22
3 1 5
R PRE-HEAT 10A
2 6 23
GY 10A
TRAVEL

WIPER CUT SW
5 3 7 24
R
4 8 SOLENOID 1 10A
4 G 25
5 9
L SAFETY SOL 10A
6 2 6 10 26
M

WIPER MOTOR
SOLENOID 3 10A
11 27
12 FUEL FILLER P/P 30A

4
28
FUSE BOX

CN-141
G
FEED BACK 1 CN-6
W
MOTOR DRIVE SIG 2 CN-17 1
L
MOTOR DRIVE- 3 1 2
R W W
MOTOR DRIVE+ 4 2 3
B B B
GND 5 3 4
GY/W GY/W GY/W GY/W
VCC 6 4 5
R R R
CONTINUE 24V 7 5
V

6
V V V
GY/W

WASHER P/P 8 6 7
L L L
WASHER SIG. 9 7 8
2

BR BR BR BR
INT. SIG 10 8 9
CN-22

OR BR
M

WIPER CUT SW 11 10
V
N.C 12 11

WIPER MOTOR CONTROLLER


GY
12
WASHER PUMP

FEED BACK 13

2107A4EL08
-

+
S

ACCEL DIAL
A
B
C
CN-142
B
W
G/OR

8
7
6
5
4
3
1
2
CN-9
CN-36
START KEY 30A
1

6
5
4
3
2
1
ROOM LAMP 10A
CONTROLLER CIRCUIT

2
AC& HEATER 30A
3

6
5
4
3
2
1
ECU 30A
4

CN-16 CN-16A
WIPER+ 10A
5

B
W
G/OR
CN-51 GY CPU B+ 10A
B 6
GND (POT&DIAL) 20 CLUSTER
G/OR
10A
5V (POT&DIAL) 21 7
CASSETTE RADIO 10A
NC 22 8
W CONVERTOR
ACCEL DIAL SIG 23 10A
9
FUEL LEVEL SENSOR 24 SWITCH PANEL 10A
10
NC 25
OR CPU 10A
NC 26 11
ECU 5A
NC 32 12
NC 33 FUEL WARMER 30A
13
HYD TEMP SENDOR 34 20A
START, ALT

4-18
14
CN-50 WIPER MOTOR 10A
FUEL HEAT 6 15
GR HEAD LAMP 20A
BATTERY 24V(+) 7 16
BR
PUMP EPPR(-) 8 WORK LAMP 20A

CPU CONTROLLER
17
NC 9 20A
CABIN LAMP
10
18
PROGRAM DUMP
BEACON LAMP 10A
ANTI-RESTART RY 11 19
12 AC& HEATER 20A
NC 20
NC 23 HORN 10A
OR 21
POWER IG 24
CIGAR LIGHTER 20A
GND (MAIN) 28 22
PRE-HEAT 10A
SERIAL-TX 29 23
SERIAL-RX 30 TRAVEL 10A
24
GND 31 SOLENOID 1 10A
25
RS232 (+) 32
SAFETY SOL 10A
RS232 (-) 33 26
10A

1
2
RS232 (GND) 34 SOLENOID 3
27
NC 35 FUEL FILLER P/P 30A
Or 28

1
1

2
2
PUMP EPPR(+) 36
FUSE BOX

CN-19B

CN-19 CN-19A
B
Or
Br
Or

Br
Or
1
2

CN-47
OR 8E
CN-75

1
EPPR VLV

OR 59
2

RESISTOR

1607A4EL09
Pa
h

CD-10
TX
RX
GND

CLUSTER
-
+

CN-48

L
B
POWER IG(24V)
HOUR METER
OR
W/OR

RR
MONITORING CIRCUIT

AIR CLEANER PRESSURE SW


4
3
2
1
CN-56

L
Y
B
BR
CD-2
B
1
LW
2

FUEL LEVEL
CN-51
WORKING PS 1
POWER MAX SW 2
TRAVEL ALARM SW 3
NC 4
NC 5
NC 6
24V(PRES.SENSOR) 7
GND(PRES.SENSOR) 8
ALT LEVEL 9
P1 PRESS SIG. 10
P2 PRESS SIG. 11
P3 PRESS SIG. 12
TRAVEL OIL PS 13
O/T DECEL SW 14
WATER LEVEL SW 15
L
AIR CLEANER SW 16
NC 17
NC 18
NC 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
NC 22

CPU CONTROLLER
ACCEL DIAL SIG 23
L/W
FUEL LEVEL SENSOR 24
NC 25
NC 26
NC 27
CN-36
L
Y
B
SH

28
OR

NC
BR

W/OR

START KEY 30A


NC 29 1
NC 30 ROOM LAMP 10A
B 2
GND (SENSOR)
2

5
4
1

9
8
7
6
3

31
12
11
10

AC& HEATER 30A


CN-5

NC 32 3
ECU 30A
NC 33 4
L
Y
B
BR

OR

WIPER+
SH

HYD TEMP SENDOR 34 10A


W/OR

5
NC 35 CPU B+ 10A
NC 36 6
CLUSTER 10A
CN-50 7
CASSETTE RADIO 10A
BOOM PRIORITY SOL 1 8
MAX FLOW SOL CONVERTOR 10A
2
9
POWER MAX SOL 3 SWITCH PANEL 10A
W/OR 10
HOUR-METER 4
CPU 10A
NC 5 11

4-19
ECU 5A
FUEL HEAT 6 12
BATTERY 24V(+) 7 FUEL WARMER(OPT) 30A
13
PUMP EPPR(-) 8
START 20A
NC 9 14
B/W WIPER MOTOR 10A
PROGRAM DUMP 10 15
ANTI-RESTART RY 11 HEAD LAMP 20A
16
NC 12 WORK LAMP 20A
TRAVEL SPEED SOL 13 17
CABIN LAMP 20A
NC 14 18
NC 15 BEACON LAMP 10A
19
TRAVEL BUZZER 16 AC & HEATER 20A
NC 17 20
HORN 10A
A

NC 18 21
CN-98

NC 19 CIGAR LIGHTER 10A


22
A
B
C

OVERLOAD SIG 20 PRE-HEAT 10A


RESISTOR

NC 21 23
TRAVEL 10A
NC 22
V

24
G

NC 23 SOLENOID 1 10A
25
POWER IG 24 SAFETY SOL 10A
V
DATA LINK+ 25 26
G SOLENOID 3 10A
DATA LINK- 26 27
SH
DATA SHIELD 27 FUEL FILLER P/P 30A
28
GND (MAIN) 28
FUSE BOX

Y
SERIAL-TX 29
L
SERIAL-RX 30
GND 31
R
RS232 (+) 32
G
RS232 (-) 33
B 35 2B CN-14
RS232 (GND) 34
J nc
NC 35 H nc
PUMP EPPR(+) 71A V
36 G CAN A+
72A G
F CAN A-
49 L
E Data Link -
50 Y
D Data Link +
73A SH
C Shield
35J B
B Battery Power -
2H RW
SERVICE TOOL

A Battery Power B+

CN-126 CN-93
B 49 L
1 24 Data Link -
G 50 Y
2 CN-99 23 Data Link +
R V 71E 73 S
3
A A 22 CAN Shield
G 72E 72 G
RS232

B/W B 21 CAN A-
4 71 V
B C 20 CAN A+
CONNECTOR

33 Throttle Return
RESISTOR

53 Throttle Signal
ECU

43 Throttle Power
57 Air Heater Ry(gnd)
40 Key Switch ON Signal
35 SWG Return
00 SWG3(W/L)
00 SWG2(W/L)
J1

52 SWG1
54 Accel Dial(sig)
34 Accel Dial(gnd)
42 Accel Dial Power(5V)
*35 2B 35A B
10 Battery Power -
35E B
9 Battery Power -
35F B
3 Battery Power -
35G B
2 Battery Power -
35H B
1 Battery Power -
*2 2RW 2A RW
16 Battery Power B+
2E RW
15 Battery Power B+
2F RW
8 Battery Power B+
2G RW
7 Battery Power B+
1607A4EL11
1
2
8

7
9

B
SIG
SIG

SIG
24V
24V
24V

GND

GND
GND
CS-26

A
CS-26A

C
2
1

R
G

2
1
2
1
R
R

G
G

W
2
1

W
W
5
6

CS-29

CS-19

SAFETY SW
10

POWER MAX

A
B
C
BREAKER SW
BREAKER SW

1
2
3
1
2
3
1
2
3

Y
B
PUMP2 PRESS

PUMP3 PRESS

B
PUMP1 PRESS
Gr
Gr
Gr
Gr

GR
3
9

2
1
4
5
8

CS-4
6
7
10

CD-44
CD-43
CD-42
CS-27

V
G
OR
ONE TOUCH DECEL
B
B

B
V
BR
W
B

RW
RW

RW
BREAKER PEDAL SW

GR
OR
GR

OR
CD-6
BR/W
1

PS
Pa B
2

TRAVEL
CS-20

SAFETY SW
B
CD-7
B
1

PS
Pa Y
2

WORK
ELECTRIC CIRCUIT FOR HYDRAULIC

V
B
B
Y
B

G
GR
CS-50
OR
1
G

6
4
1

8
7
5
2
2

CN-4
CD-2 3

V
W
B
R/W

BR
4

C
B
B
Y
B
1

GR
L/W B 1
2 5 5

FUEL
L/W 7

LEVEL
3

6
4
1

5
2
6
OVERLOAD SW

CN-1

CD-1 2
B 7 6
o 8
C 1 8
B

V
R/OR
W

HYD
OR
BR
2
R/W

TEMP
GY 10 9
10

CN-51
Y/OR
WORKING PS 1
Y
POWER MAX SW 2
TRAVEL ALARM SW 3
NC 4
NC 5
NC 6
R/W
24V(PRES.SENSOR) 7
B
GND(PRES.SENSOR) 8
ALT LEVEL 9
W
P1 PRESS SIG. 10
BR
P2 PRESS SIG. 11
V
P3 PRESS SIG. 12
BR/W
TRAVEL OIL PS 13
GR
O/T DECEL SW 14
WATER LEVEL SW 15
AIR CLEANER SW 16
NC 17
NC 18
NC 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
NC 22
ACCEL DIAL SIG 23
L/W
FUEL LEVEL SENSOR 24
G

B
GY
OR

LW

CY

NC 25
NC 26
NC 27
2

2
5
4
1

9
8
7
5
9
8
7
6

4
1

6
3

12
11
10
12
11
10

4-20
CN-8

CN-6

NC 28
NC 29
B
G
LW

CY
GY
OR

NC 30
B
GND (SENSOR) 31
NC 32
NC 33 CN-36
R/OR
HYD TEMP SENDOR 34 START KEY 30A
1
NC 35
ROOM LAMP 10A
NC 36 2
AC& HEATER 30A
CN-50 3
GR/W ECU 30A
BOOM PRIORITY SOL 1 4
BR/W
MAX FLOW SOL 2 WIPER+ 10A
L/OR 5
POWER MAX SOL 3 CPU B+ 10A
6

CPU CONTROLLER
HOUR-METER 4
CLUSTER 10A
NC 5 7
CASSETTE RADIO 10A
FUEL HEATER 6 8
BATTERY 24V(+) 7 CONVERTOR 10A
9
PUMP EPPR(-) 8 SWITCH PANEL 10A
NC 9 10
CPU 10A
PROGRAM DUMP 10 11
ANTI-RESTART RY 11 ECU 5A
12
NC 12 FUEL WARMER 30A
W 13
TRAVEL SPEED SOL 13
START, ALT 20A
NC 14 14
WIPER MOTOR 10A
NC 15 15
G/OR
TRAVEL BUZZER 16 HEAD LAMP 20A
16
NC 17 WORK LAMP 20A
NC 18 17
CABIN LAMP 20A
NC 19 18
G
OVERLOAD SIG 20 BEACON LAMP 10A
19
NC 21 AC& HEATER 20A
20
NC 22
HORN 10A
NC 23 21
GY CIGAR LIGHTER 20A
POWER IG 24 22
J1939 DATA LINK+ 25 PRE-HEAT 10A
23
J1939 DATA LINK- 26 Y 10A
TRAVEL
J1939 DATA SHIELD 27 24
R SOLENOID 1 10A
GND (MAIN) 28 25
SERIAL-TX 29 R SAFETY SOL 10A
26
SERIAL-RX 30 OR SOLENOID 3 10A
27
GND 31
FUEL FILLER P/P 30A
RS232 (+) 32 28
FUSE BOX

RS232 (-) 33
RS232 (GND) 34
NC 35
PUMP EPPR(+) 36

CN-70
W
1
Y
2

CN-133
GR/W
V
B

Gr
Or

1
R
TRAVEL BOOM

2
R
G

Y
B
87
85

G/OR
86
30

L/W
87a

CN-88
GY

L/OR
CN-62

1
1
2

1
2
2
1

R
1
2

PRIORITY1 MAX

2
CN-81
CN-68
CD-31

POWER
30 86

CN-66
87a 87 85

BREAKER RY

CN-137
Pa

BR/W
1
TRAVEL BZ
SAFETY SOL

R
BREAKER SOL

MAX

2
OVERLOAD PS

FLOW

1607A4EL10

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