08/11/2011

PESOS
ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE
CL I CL I CL II

3/8 9500 563.22

5/16 8000 329.55
3.5 5660 383.91
4 4750 146.95 11.48
6 3360 232.05 4.00 0.00 27.46
10 1700 382.03 30.58 0.00 63.74 2.48 0
20 850 190.42 88.47 0.24 192.76 20.3 8.02
50 300 223.45 255.40 64.66 472 217.28 201.16
70 212 58.42 96.01 94.82 92.57 124.32 128
100 150 46.17 79.63 106.00 49.71 109.19 113.17
150 106 40.14 45.13 78.49 29.52 97.5 100.24
200 75 34.79 79.46 113.59 19.12 69.75 73.2
-200 368.90 309.84 542.20 53.12 359.18 376.21

3000.00 1000.00 1000.00 1000 1000 1000

% EN PESO
ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE
CL I CL I CL II
3/8 9500 18.77
5/16 8000 10.99
3.5 5660 12.80
4 4750 4.90
6 3360 7.74 1.55 0.00 2.75
12 1700 12.73 3.06 0.00 6.37 0.25 0.00
20 850 6.35 8.85 0.02 19.28 2.03 0.80
50 300 7.45 25.54 6.47 47.20 21.73 20.12
70 212 1.95 9.60 9.48 9.26 12.43 12.80
100 150 1.54 7.96 10.60 4.97 10.92 11.32
140 106 1.34 4.51 7.85 2.95 9.75 10.02
200 75 1.16 7.95 11.36 1.91 6.98 7.32
-200 12.30 30.98 54.22 5.31 35.92 37.62

% PESO CORREGIDO

ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE

CL I CL I CL II
3/8 9500 18.77
5/16 8000 10.99
3.5 5660 12.80
4 4750 4.90
6 3360 7.74 1.45 0.00 2.70
12 1700 12.73 3.03 0.00 6.36 0.22 0.00
20 850 6.35 8.94 0.07 19.32 1.99 0.83
 50 300 7.45 25.57 6.48 47.22 21.74 20.10
70 212 1.95 9.51 9.43 9.21 12.55 12.69
100 150 1.54 7.96 10.60 4.97 10.95 11.29
140 106 1.34 4.93 8.07 3.15 9.67 10.10
200 75 1.16 7.53 11.14 1.72 6.97 7.33
-200 12.30 31.08 54.27 5.36 35.91 37.63

100.00 100.00 100.00 100.00

% PESO ACUMULADO

ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE

CL I CL I CL II
3/8 9500 18.77
5/16 8000 29.76
3.5 5660 42.56
4 4750 47.45
6 3360 55.19 1.45 0.00 2.70
12 1700 67.92 4.48 0.00 9.06 0.22 0.00
20 850 74.27 13.42 0.07 28.38 2.22 0.83
50 300 81.72 38.99 6.56 75.60 23.96 20.94
70 212 83.67 48.50 15.99 84.81 36.50 33.63
100 150 85.21 56.46 26.59 89.78 47.45 44.92
140 106 86.54 61.39 34.66 92.93 57.12 55.02
200 75 87.70 68.92 45.80 94.64 64.09 62.35
-200 100.00 100.00 100.07 100.00 100.00 99.97

% PESO ACUMULADO PASANTE

ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE

CL I CL I CL II
3/8 9500 81.23
5/16 8000 70.24
3.5 5660 57.44
4 4750 52.55
6 3360 44.81 98.55 100.00 97.30
12 1700 32.08 95.52 100.00 90.94 99.78 100.00
20 850 25.73 86.58 99.93 71.62 97.78 99.17
50 300 18.28 61.01 93.44 24.40 76.04 79.06
70 212 16.33 51.50 84.01 15.19 63.50 66.37
100 150 14.79 43.54 73.41 10.22 52.55 55.08
140 106 13.46 38.61 65.34 7.07 42.88 44.98
200 75 12.30 31.08 54.20 5.36 35.91 37.65
-200 0.00 0.00 -0.07 0.00 0.00 0.03
MILL RED
7 x9 13.89
6x6 3.11

% CARGA CIRCULANTE CL I = 47.03

% CARGA CIRCULANTE CL II = 3.51
GRUESOS INGRESO
CL II D 10

28.21
175.26 2.18
436.84 117.84
106.08 169.3
64.3 179.22
38.33 148.84
21.14 87.38
129.84 295.24

1000 1000

GRUESOS INGRESO IN
CL I I D 10 6X6 CC CLASIFICADOR I

ERROR 1

4.2563 7.54 -0.25858825

2.82 19.491692 40.63 -0.06038219
17.53 0.22 169.860396 370.64 0.23099092
43.68 11.78 776.960316 1659.26 0.082724814
10.61 16.93 -0.026775 0.05 -0.22481487
6.43 17.92 14.843673 31.69 -0.01025301
3.83 14.88 16.336392 23.98 1.03299805
2.11 8.74 32.242611 89.25 -1.02981385
12.98 29.52 1136.426288 2391.99 0.23513838

2170.390893 4615.0218
CC CL I 0.47

GRUESOS INGRESO IN
CL II D 10 6X6

CC HIDROCICLON
ERROR3
2.82 8.63
17.53 0.22 19.19 #DIV/0! #DIV/0! #DIV/0!
 43.68 11.78 46.97 #DIV/0! #DIV/0! #DIV/0!
10.60 16.93 9.31 #DIV/0! #DIV/0! #DIV/0!
6.43 17.92 5.07 #DIV/0! #DIV/0! #DIV/0!
3.84 14.88 3.19 #DIV/0! #DIV/0! #DIV/0!
2.11 8.74 1.75 #DIV/0! #DIV/0! #DIV/0!
12.98 29.52 5.89 #DIV/0! #DIV/0! #DIV/0!

100.00 100.00 100.00 #DIV/0! #DIV/0!

CC D10 #DIV/0!

GRUESOS INGRESO IN
CL II D 10 6X6

2.82 8.63
20.35 0.22 27.82
64.03 12.00 74.79
74.63 28.93 84.10
81.06 46.85 89.17
84.90 61.74 92.37
87.02 70.48 94.11
100.00 100.00 100.00

GRUESOS INGRESO IN D80

CL II D 10 6x6 IN 7X9 OUT 7X9 IN 6X6
9330.647237
0
0 0 0
0 0 0
0 0 0
97.18 91.37 0 0 1150.154405
79.65 99.78 72.18 0 671.8846944 0
35.97 88.00 25.21 0 0 0
25.37 71.07 15.90 0 0 0
18.94 53.15 10.83 0 0 0
15.10 38.26 7.63 0 0 0
12.98 29.52 5.89 0 0 0
0.00 0.00 0.00 0 0 0
CC CLASIFICADOR II

ERROR 2

0.638104 6.620329 -0.02623459

19.029088 240.126016 -0.03309488
35.393072 482.065936 0.013272841
0.671232 3.326976 0.108983723
1.786622 20.151121 0.029463233
1.621258 35.010889 -0.07902228
1.677045 23.629321 -0.00853148
39.056602 525.968356 -0.00483656

99.873023 1336.898944
CC CL II 0.035
OUT 6X6 OUT 5X5 OUT 4X4 U/F IN 5X5

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
370.1402473 #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0! #DIV/0!
Moly-Cop Tools TM

OPTIMAL MAKE-UP BALL SIZE

Remarks : Base Case Example

Mill Dimensions and Operating Conditions :

Eff. Diameter, ft 7.00 Eff. Diameter, m 2.14

Eff. Length, ft 9.00 Eff. Length, m 2.75
% Critical Speed 72.00 Mill Speed, rpm 20.85
Ball Dens., ton/m3 (app) 4.65 Mill Volume, m3 9.83
Ball Filling, % (app) 45.00 Charge Weight, tons 20.55
Scrap Size, in 0.50

Ore Properties :
Ore Density Work Index Feed Size, F80
ton/m3 kWh/ton (metric) microns
2.80 15.00 9330

RECOMMENDED OPTIMAL BALL SIZE :

AZZARONI's Formula :

Optimal Ball Size, in 3.39 String Area, m2/m3 55.66

ALLIS CHALMERS' Formula :

Optimal Ball Size, in 3.11 String Area, m2/m3 60.56

 12

10

8
E

0
0

20

10

0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800
 MID MICRAS

OVER
FEED
UNDER
D50

650 700 750 800

650 700 750 800
25
Moly-Cop Tools TM
(Version 2.0)
BALL CHARGE COMPOSITION AT EQUILIBRIUM

Remarks : Base Case Example

Mill Dimensions and Operating Conditions :

Eff. Diameter, ft 7.00 Eff. Diameter, m 2.14

Eff. Length, ft 9.00 Eff. Length, m 2.75
Ball Dens., ton/m3 (app) 4.65 Mill Volume, m3 9.83
Ball Filling, % (app) 45.00 Charge Weight, tons 20.55
Scrap Size, in 0.50

Balanced Charge : Overall

String 1 String 2 Charge Area
Top Size, in 3.50 3.00 Current Mix
Specific Area, m2/m3 53.86 62.75 57.53
Recharge Policy, % 55.00 45.00 Target Value
Mill Charge Content, % 58.75 41.25 55.66
Excess Area 1.87
DIAMETRO
Balanced Charge, PULGADAS
Ball Size, in % Passing % Passing % Retained 15.59205 2.806568 3.5
3.5 100.00 15.59 33.76366 6.077458 3
3.0 53.96 100.00 33.76 28.16702 5.070063 2.5
2.5 26.00 48.19 28.17 14.42151 2.595872 2
2.0 10.63 19.69 14.42 6.084076 1.095134 1.5
1.5 3.33 6.18 6.08 1.802689 0.324484 TOTAL
1.0 0.63 1.16 1.80 0.169002 0.03042
0.5 0.00 0.00 0.17 18
0.5 0.00 0.00 0.00

Weight, tons 12.07 8.48 20.55

Volume, m3 (app) 2.60 1.82 4.42
Area, m2 140 114 254
# Balls per ton 1204 1860 1475
PESO
TON.
3
6
5
3
1
18
 BALANCE DE MATERIA EN EL CIRCUITO (8/11/2011)

TMSD kg/m3 gpm TMSD kg/m3 gpm

TMSD Ley(grAu/TMS) g.e. 161.73 1965 19.85 12.08 2100 1.30
343.9 8.85 2.8 Ley(grAu/TMS) g.e. Ley(grAu/TMS) g.e.
5.4 2.82 19.8 2.81

7X9 6X6
CL-I CL-II

TMSD kg/m3 gpm

173.81 1848 24.27
TMSD kg/m3 gpm Ley(grAu/TM g.e. CN-
343.9 1798 51.13 6.05 2.82 0.178
Ley(grAu/TMS) g.e. CN-
5.5 2.83 0.166
TMSD kg/m3 gpm
TMSD kg/m3
gpm 161.73 1400 47.88
182.17 1291 74.13 Ley(grAu/TMS) g.e. CN-
Ley(grAu/TMS) g.e. CN- 4.95 2.82 0.16
3.25 2.82 0.083
RESUMEN DE DATOS DEL MOLINO DE BOLAS 7'X9'
PLANTA-CARAVELI SAC

Marca
Tonelaje de tratamiento 343.9
Caudal de agua gpm
Densidad de descarga 1798
% de malla -200 31.08
F80 9330.64
P80 671.88
Radio de reducción 13.89
Indice de trabajo
Diámetro de Bola 3,5"
Velocidad real rpm
% de la velocidad crítica 72.00%
Giro del molino Horario visto lado alim.
Tipo del molino Molino de Bolas

Motor del Molino

Marca U.S.Electrical Motors

Potencia 250
Amperaje de placa 318
Amperaje operativo 131
Voltaje 440
Hz 60
Capacidad Operativa
 CALCULO DEL WORK INDEX DEL MOLINO DE BOLAS 7'X9'
BOLAS 7'X9' PLANTA - CARAVELI SAC

DATOS
Datos ALIMENT.FRESCA TMS 343.900 F80
TMSD C.CIRC. 1.000 P80
HP INSTALADO 250
AMP. OPERAT. 131
VOLTAJ E 440
COS O 0.8

KW 79.87 KW

TONELAJE PROCESADO 14.33 TMS/HR

CONSUMO DE ENERGIA 5.57 KW-HR/TMS

orario visto lado alim.
olino de Bolas CAPACIDAD CONSUMIDA DE ENERGIA

CAPACIDAD MAXIMA 33.47 TMS/HR

.S.Electrical Motors RENDIMIENTO DE MOT. 42.81 %

HP
CALCULO DEL WORK INDEX

Wi 19.75
LINO DE BOLAS 7'X9'
SAC

S
9330.64
671.88

W-HR/TMS

MIDA DE ENERGIA

WORK INDEX
RESUMEN DE DATOS DEL MOLINO DE BOLAS 6'X6'
PLANTA-CARAVELI SAC

Marca
Tonelaje de tratamiento 174
Caudal de agua gpm
Densidad de descarga 1848
% de malla -200 35.91
F80 1150.15
P80 370.14
Radio de reducción 3.11
Indice de trabajo
Diámetro de Bola 2.5"
Velocidad real rpm
% de la velocidad crítica 78.00%
Giro del molino Horario visto lado alim.
Tipo del molino Molino de Bolas

Motor del Molino

Marca COMESA
Potencia 125
Amperaje de placa 150
Amperaje operativo 108
Voltaje 440
Hz 60
Capacidad Operativa
 CALCULO DEL WORK INDEX DEL MOLINO DE BOLAS 6'X6'
BOLAS 6'X6' PLANTA - CARAVELI SAC

DATOS
Datos ALIMENT.FRESCA TMS 173.810 F80
TMSD C.CIRC. 1.000 P80
HP INSTALADO 125
AMP. OPERAT. 108
VOLTAJ E 440
COS O 0.8

KW 65.85 KW

TONELAJE PROCESADO 7.24 TMS/HR

CONSUMO DE ENERGIA 9.09 KW-HR/TMS

orario visto lado alim.
olino de Bolas CAPACIDAD CONSUMIDA DE ENERGIA

CAPACIDAD MAXIMA 10.26 TMS/HR

RENDIMIENTO DE MOT. 70.59 %

HP
CALCULO DEL WORK INDEX

Wi 40.43
LINO DE BOLAS 6'X6'
SAC

S
1150.15
370.14

W-HR/TMS

MIDA DE ENERGIA

WORK INDEX
122 gpm
Moly-Cop Tools TM

BOND'S LAW APPLICATION

Estimation of the Operating Work Index from Plant Data

Remarks Base Case Example

GRINDING TASK :
Ore Work Index, kWh/ton (metric) 19.75 Specific Energy, kWh/ton
Feed Size, F80, microns 9330 Net Power Available, kW
Product Size, P80, microns 672.0 Number of Mills for the Task
Total Plant Throughput, ton/hr 22.20 Net kW / Mill

MILL DIMENSIONS AND OPERATING CONDITIONS :

Diameter Length Mill Speed Charge Balls Interstitial Lift

ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°)
7.00 9.00 72.00 45.00 40.00 40.00 35.00
L/D rpm
1.29 20.85

% Solids in the Mill 72.00 Charge Mill Charge Weight, tons

Ore Density, ton/m3 2.80 Volume, Ball Slurry
Slurry Density, ton/m3 1.86 m3 Charge Interstitial
Balls Density, ton/m3 7.75 4.42 18.28 1.17

Note : Cell J20 (or Cell J22) must be "tuned" to the known value of Installed Power per Mill, by adjusting the dimensional
and operational parameters contained in Cells C20:I20 (except D20) plus D22.
nt Data

5.57
124
1
124
64.54955
Mill
Power, kW
111 Balls
6 Overfilling
7 Slurry
124 Net Total
10.0 % Losses
138 Gross Total

ge Weight, tons Apparent

Slurry Density
above Balls ton/m3
0.91 4.605

by adjusting the dimensional

 Descripción BM 6’x6’ BM 5’x5’ BM 4’x4’
Tipo de molino Bolas Bolas Bolas
Tamaño 6’x6’ 5’x5’ 4’x4’
Marca Comesa Comesa Comesa
Sentido de rotación Antihorario Antihorario Horario
Tipo de descarga Over Flow Over Flow Over Flow
RPM del Molino 24.5 25.5 28.5
% VC 78.3 74.3 74.4
Potencia del motor
(HP) 125 60 46
Voltaje 462 462 462
RPM del Motor
Amperaje nominal 150 74 59

Amperaje de operación 121.7 70.4 37.5

Tamaño de bolas
alimentado 3” / 2.5” / 2” 2” / 1.5” 1”
Recarga de bolas por 2.5” = 50 Kg. 2” = 25 Kg.
día 2” = 50 Kg. 1.5” = 25 Kg. 1” = 30 Kg.
Fecha de Instalación de
forros del cilindro 30-Oct-06 2-May-06 16-Set-2005
Ø polea motor (mm)
Ø polea molino (mm)
Numero de hileras 16 15 15
Modelo 1157 1180 1101
Man hole 2 1 1
Revestimiento cilindro Acero Acero Acero
Revestimiento tapas Caucho Caucho Caucho
Ø trunion feed (cm) 34.5 32 21
Perfil revestimiento
cilindro
Distancia del nivel de
bolas al tope del
molino (mm) 864 900 870
Distancia del nivel de
bolas al trunion (mm) 140 -25 -160
BM 3’x6’
Bolas
3’x6’
Comesa
Horario
Over Flow
33
74.7

25
462
1170
33.8

24.2

1”

1” = 20 Kg.

7-Oct-05

8
1121
1
Acero
Caucho
14.5

591

-50
 % PESO CORREGIDO

ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS IN OUT 6X6 REBOSE GRUESOS INGRESO
CL I CL I 6X6 CL II CL II D 10
3/8 9500 18.77
5/16 8000 10.99
3.50 5660 12.80
4.00 4750 4.90
6.00 3360 7.74 1.45 0.00 2.70
12.00 1700 12.73 3.03 0.00 6.36 8.63 0.22 0.00 2.82
20.00 850 6.35 8.94 0.07 19.32 19.19 1.99 0.83 17.53 0.22
50.00 300 7.45 25.57 6.48 47.22 46.97 21.74 20.10 43.68 11.78
70.00 212 1.95 9.51 9.43 9.21 9.31 12.55 12.69 10.60 16.93
100.00 150 1.54 7.96 10.60 4.97 5.07 10.95 11.29 6.43 17.92
140.00 106 1.34 4.93 8.07 3.15 3.19 9.67 10.10 3.84 14.88
200.00 75 1.16 7.53 11.14 1.72 1.75 6.97 7.33 2.11 8.74
-200.00 12.30 31.08 54.27 5.36 5.89 35.91 37.63 12.98 29.52

100.00 100.00 100.00 100.00 100.00 100.00 100.00