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Oily Water Separator PDF
Oily Water Separator PDF
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XOC-0115ppm BILGE ALARM
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Eti!: 0792-8326958, 8326956
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MODEL 15ppm XOC-01 BILGE ALARM
OPERATION MANUAL
Tel: 0792-8326956
12
1 Summary • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 14
2 Performance parameters • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 14
3 Structure • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 15
4 Using method • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 16
4. 1 Installation • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 16
4 .1. 4 Wiring
4.2 Operation • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 18
4. 4 To chan.ge form • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 20
5 Maintenance • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 23
6 Trouble shooting • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 23
9 Attentions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 24
13
,..:
1. Summary
Model XC0-01 15ppm bilge water alarm instrument is not only used for
the continuous detection of oil and sewage in the bilge of ship, but also used for
the monitoring of oily waste water in the fields of chemical industry, petroleum
and environmental protection etc.
Model XC0-01 15ppm bilge water alarm instrument has acquired the
approval of CCS, and its technical performance conforms to the third part
" Authorization of Technical Conditions of Environmental test of Anti-pollution
Equipments", the second section " Authorized Test and Performance Technical
Conditions of 15ppm Warning Device for Bilge Water", MEPC.107 (49)
Resolution - "Revised Guide and Technical Conditions of Anti-pollution
Equipments for Bilge Water in Ship Craft" which was passed on the 18th, July of
2003. This instrument has the advantages of compacting and firm design structure,
IP45 guard rank, so it can completely adapts to the working environment in cabin.
Model XC0-01 15ppm bilge water alarm instrument has a lot of functions,
such as, to display measurement result, set 15ppm warning value, output analog
signal of sewage standard discharge control total amount to measurement value,
and also provide these services including data print, storing and inquiry of
historical data etc.
Besides, model XC0-01 15ppm bilge water alarm instrument can record
date, time, alarming state and running state.
2. Performance parameters
Measurement range: 0-30ppm(When the measured sample water
concentration is over 40ppm, digital pipe begins to show 80ppm).
Measurement precision: + 5ppm
Alarm indication: two emitting LED
Concentration value display: 3-bit LED
Alarm point: 15ppm
Weight: about 13.5Kg
Power supply: AC220 + 10% 50Hz + 5%
Power consumption: 20W
Safeguard grade: IP45
Operational environment: ·c,
0 ,...._, 55 relative humidity 95,....., 100%,
normal
3 Structure
Inside detailed structure of this instrument, see Figure 1.
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l , Screw plug 2, Outl et part 3, Measurement box 4, Inlet box 5, Proximit y switch
6, Three-way value 7, Keyboard 8, Seal bar 9, Door 10, Printer 11, Wire t ermina
12, Fuse box 13, Power switch 14, Fixed bracked 15, Power supply 16, Dat e-p~ocessing
circuit board 17, Displ ay of printed circuit board
4, Using method
4.1 Installation
15
4.1.1 Chamber mounting
Installation dimension of model XOC-01 15ppm bilge water alarm
instrument, see Figure2.
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To Bilge
To B i l ge
SEPARATOR
Outlet Clean water supply
16
It is commanded that pipe connection adopts <t> 8 X Imm red copper pipe.
Pipe joint in left middle of chamber is sample water intake joint, and outlet joint is
on the outlet part of measurement box top. Pipe connections all adopt standard
cutting sleeve joints. There is a valve for oil-free water and sample water
conversion on the instrument. It had better to choose water sample collecting point
on the perpendicular unit of discharge pipe of oil water separator, in order to
reduce entrapped air in sample liquid. Make the sample glass tube of this
instrument to be full of sample liquid that flows upwards. Avoid of collecting
water sample from the top or bottom of horizontal segment of discharge pipe of
oil water separator.
Note: Except for the original valve, the valve can not be installed in the
whole sampling pipeline.
4. 1.4 Wiring
Open the chamber door, and you can see 12 wiring terminals, power, alarm
instrument and control electromagnetic valve cable that is connected with wiring
terminals through four ¢ 20mm stuffing box at the bottom of the instrument.
Typical terminal wirings, see figure 4.
17
·1
- - -- --
l
,,
Nol/2 wiring tenninals are external power supply of the instrument; No3/4
wiring terminals are assistant power supply that supply work power to the
controlled alarm instrument and electromagnetic valve; No 5/6/7 wiring
terminals are corresponding to assistant contact point of alarm relay 1, and No 6
wiring terminal is common point; No 8/9/10 wiring terminals are corresponding
to assistant contact point of alarm relay 2, and No 9 wiring terminal is common
point. No I relay is used to alarm, and No 2 relay is used to control external
electromagnetic valve. In the conditions of elect1ical outage or alarming,
contact between No5 and No 6 terminal breaks, contact between No 6 and No 7
terminal is connected, contact between No 8 and No 9 terminal breaks, contact
between No 9 and No IO terminal is connected. In the condition that power is
connected and the instrument runs normally, contact between No5 and No 6
terminal is connected, contact between No 6 and No 7 terminal breaks, contact
between No 8 and No 9 terminal is connected, contact between No 9 and No 10
terminal breaks. No 11 and No12 wiring terminals are used to monitor the
running of oil water separator, Users must use this function to meet the
regulatory requirements. No 11 and Nol2 wiring terminals were cut short ex
factory, please make the two terminals broke, and then connect it with a
contactor that controls the running of motor of oil water separator.
4.2 Operation
Before operation, please check the following parts:
4.2.1 Electric part:
Earth terminal is reliable or not.
Power voltage is corresponding to the rated voltage of the instrument.
4.2 .2 Pipeline:
Check all the pipelines, leaky or not.
If the above checks are ok, it proves that the instrument is good, and the
instrument can be operated. When oil concentration of water sample is equal to or
more than 15ppm, No 1 alarm indicator will light within 2 seconds, and while No
1 relay stop working. If oil concentration of water sample does not fall below
15ppm within 5 seconds, No 2 alarm indicator will light, and while No 2 relay
stop working. Before the instrument .stop running, fill clean water to the
18
":
instrument for 2 minutes, and then cut off the power. Start up the instrument again
after closing it every time for 10 seconds, in order to ensure normal operation of
the instrument.
4.3 Data print
To print the data to be inquired, please input the date of inquired data, and the
detailed method is as the following:
(1) Press " 1" key, the two-digit number displayed on panel stands for year,
and the first digit flashes continuously. If modifying year, please input directly a
two-digit number that stands for year, for example, to input the two-digit number
"05" that stands for the year of 2005, please press the number key "O", and then
the first digit stop flashing, but the second digit begins to flash continuously, after
that, to press the number key "5", and the second digit stop flashing, but the first
digit begins to flash. If the year displayed on panel is right, please press "Enter"
key. If the year does not need to be modified, also please press "Enter".
(2) To press "2" key, at this time the two-digit number that stands for month
displays on panel, and the first digit flashes continuously. If modifying month,
please input directly a two-digit number that stands for month, for example, to
input the two-digit number "08" that stands for August, please press the number
key "O", and then the first digit stop flashing, but the second digit begins to flash
continuously, after that, to press the number key "8", and the second digit stop
flashing, but the first digit begins to flash. If the month displayed on panel is right,
please press "Enter" key. If the month does not need to be modified, also please
press "Enter".
(3) To press "3" key, at this time the two-digit number that stands for the date
displays on panel, and the first digit flashes continuously. If modifying date,
please input directly a two-digit number that stands for the date, for example, to
input the two-digit numb er "26" that stands for the date, please press the number
key "2", and then the first digit stop flashing, but the second digit begins to flash .
continuously, after that, to press the number key "6", and the second digit stop
flashing, but the first digit begins to flash. If the date displayed on panel is right,
please press "Enter" key. If the date does not need to be modified, also please
press "Enter''.
( 4) Press "T" key, and press "Print" . Thus, printer will print out the alarming
data on some day of some month of some year.
For example, to print the following data:
2005-8-26
VAL SEAL SEPA
15: 05 10 NORMAL RUN
15: 05 16(Alarm) NORMAL RUN
15 : 10 10 OPEN (Alarm) RUN
15 : 15 10 OP+CL (Alarm) RUN
15: 20 10 CLEAR(Alarm) STOP
15: 25 10 NORMAL STOP
19
-
,.,:
Note: If you press the "Test" button, the instrument will simulate an alarm
when the concentration is 15ppm state, once again press the "Test" button, analog
alarm ends.
4 .4 To change form
After the forms of printer are used up, we need to change form, and the
method is as the following:
Figure 4-1
20
Notice: To ensure switch off printer power before removing printer.
Figure 4-2
(3) Remove stock form shaft from printer. See Figure 4-3.
Figure 4-3
(4) Fix a new stock form around shaft. See Figure 4-4
Figure 4-4
Figure 4-5
(6) Switch on printer power, press "SEL" key to make SEL indicator to go
out, and then press "LF" key to turn printer head, at this time send stock form to
form feed position under printer head, with some form left outside. After these,
press "LF" key or " SEL" key again. Switch off power, lid head cover board on
printer, and send form head out of from form exit of head cover board.
21
,,
Fibiure 4-7
(3) To change a new ink ribbon. Firstly put right end of ink ribbon on the
gear on right end of printer head, put up left end of ink ribbon a little and hold it.
If right end of ink ribbon do.es not touch bottom, please switch the knob on ink
ribbon according the arrow direction until right end of ink ribbon touches bottom,
and then put down let end. Please check if ink ribbon is straight or not, and if ink
ribbon is not straight, straighten it up.
( 4) Install head cover board again.
4.6 To change memory card
Memory card that is for saving alarming records has some capacity. In
general, memory card does not -need to be changed for 18 months. However, the
more are alarming times in the course of running, the shorter is memory card life.
When you have to change memory card, please keep the changed memory card
well, in order to look up the past alarming data if it is necessary. The steps to
change memory card is as the following:
(1) Cut off power supply of instrument.
(2) Open chamber door of instrument.
(3) To look for memory card. Near the middle of main board of instrument,
there is a "MEMORY" integration module, and that is memory card.
(4) Remove memory card with a small "-" shaped screwdriver.
(5) Fit a new memory card supplied by our company. Notice: O~e end of
memory card in which there is a half circle, is adown (illustrated as printing
board), otherwise memory card is possible to be destroyed.
22
,,.·
5, Maintenance
5.1 Maintenance of glass tube in measurement lab
Check' out whether the glass tube in the measurement lab is polluted or not
after the instrument being used for 1000 hours. Meanwhile the maintenance work
is required and the maintenance method is as follows:
(1) Switch off power of instrument, let clean water to flow through the
instrument for 3 minutes, cut off water supply that flows into the instrument and
keep some water in the glass tube.
(2) After loosening the plug screw and removing it, wash the glass tube
with a cleaning brush until glass tube becomes clean.
(3) Tighten the plug screw and switch on power supply. Let oil-free clean
water to flow through the instrument for 3 minutes.
5.2 Water left in glass tube should vent to avoid glass tube broken when
environmental temperature is below o·c .
6, Trouble shooting
Troubles Causes Solutions
No display after Power is not connected. To change power
start-up Fu se FU1/FU2 is cut. To change FU1/FU2
Not cleaned glass. tube To clean measurement glass tube
Damage of the optical-electrical To inspect and repalf the
The indication value is converter
optical-electrical converter
too high Damage of the circuit To inspect and repair the circuit ·
board board
Aging optical-electrical
The indication value is To change optical-electrical converter
converter
too low To change glass tube
Leaked glass tube
No printing output No form To set form again
No alarming even Not correct external wiring Correct wiring according to
if indication value Fuse FU3 is cut. Figure 4
is over warning Damage of alarming To change fuse FU3
value relav 1 To change alarming relav 1
Chamber door is not closed
Instrument lasts To close chamber door
Not cleaned glass tube
alarming To clean glass tube
Not correct external wiring Correct wiring according to
Out-control ofelectrer Fuse FU3 is cut. Figure 4
magnetic valve Damage of alarming relay To change fuse FU3
2 To change alarming relay I
Non-professional persmmel who have not trained can not repair the instrument, in order
to prevent from accidents and unexpected damage.
23
''
7, Transportation and storage
7.1 Before packaging and transportation, make sure to drain the pipeline and the
measurement lab. Allow to be transported by common vehicles in the condition
that the packages are complete, while keep the product from •impact, rain and
exposing to the sun.
7.2 The instrument should be stored in the room with 2,.__,55 °C environmental
temperature, no more than 95% humidity, no corrosive gas in air and exposing to
the sun..
9, Attentions
9.1 Please read its specification before operation of the instrument.
9.2 Please check carefully power supply before operation of the instrument.
9.3 Our company has been responsible for the damage caused by improper
manufacture within a year since the instrument is bought. However, for the
·, damages caused by false operations, free modification, free repair, improper
maintenance and force majeure, our company would repair with charge of costs.
9.4 Our company does not supply spare parts of some consumables such as
memory card, form, ink ribbon etc, you have to buy if necessary.
9.5 The instrument was inspected and tested seriously when it left fact01y. Only
our technicians or the personnel who have been trained and achieved the
authorization can calibrate the instrument. P lease contact our company if end-user
need to calibrate the instrument.
24
ri
Exemption Clause
1 , The customer must read the operating instruction carefully before
operating the equipment, and maintain the equipment timely in accordance with
requirements stipulated in the operating instrution. And our company won't bear
any responsibilities for the equipment's damages caused by the customer's
improper maintenance or operation.
2, Please the shipowner to confum the equipment operating normally before
leaving China, if the equipment is required to leave Chinese Mainland and
shipped to· the unrestricted navigation area. If the equipment gets out of order in
the unrestricted navigation area, the customer must inform our company fifteen
days in aavance for contacting the shipowner, otherwise, our company won't bear
any responsibilities.
ADD: Vehicle eco-industrial park of the car lushan districtjiujiang city jiangxi province
P.C: 332000
Tel: 0792-8326958, 8326956
Fax: 0792-8558525
Nlobile: 13507923009
25
\
,•
•, ·;.· ·-. . . ?.. 'i;-~; ..
Instruction
. ,· .
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CONTENT
i
4.3 . 3-way Valve . . ..... . .. ........ . . ... .. .. . .... .. .... . ... . .... . ..... .... 11
6. Use ..... . ..... . .. ..... ... ..... . .. .. . ..... .. ... .. . .... . . . . ........ . . ........16
7. Maintenance . .. .. .. .... . . ........ ............ .... . ...... ..... ... ..... : ... 18
10. Attached Technical Documents and Spare parts .. . . ... . .. ...... . . .20
\
l
1. Introduction
ZYFM oily-water separator (15ppm bilge water separator) is a new product that
adopts vacuum and micro-filtration theory, it manufactured based on rich experience
and advanced technology of other countries. It may be used to treat bilge oily water,
and also may be used at 'mines, enterprises and oil depots, etc. to deal with the oily
water especially that contain high emulsive oil concentration. Its function has
reached the discharge standard stipulated by the International Maritime Organization
(IMO) and also accords with the oily water discharge standard stipulated for the
vessels, mines and enterprises by our country. It has also reached the criterion by
IMO-Mepcl 07 (49) decision. It has got the identify certificate of universal type
awarded by China Classification Society (CCS).
The device includes following characteristics: .
(1). The accessory pump does not .directly draw iri the oily water, therefore, the
emulsion 'ofthe oily water is avoided and high separating effect can be gained.
(2). The primary assembling and separating elements in the separator can be back
flushed and will never be 'clogged. It may be used for a long time without replacing.
(3). Good automatic oil discharge control and safety precaution of accessory pump
are provided. It cans automatically control the primary discharge process or change
to the secondary discharge process by the character of the oily..water and also can
put the unqualified water back to· bilge when the oil concentration in processed
water is beyond the limit. It is easy to operate and highly reliable, and its function
accords with requirements for the unattended engine rooms.
(4). The pr~mary oil water separator, secondary emulsive oil separator, screw pump,
electric control box, oily consistency detector, strainer, fine filter and 3-way valve
are installed on a common seat, and the primary oil water separator and electric
control box may also be installed separately with secondary emulsive oil separator
and oily consistency detector according to different engine room if necessaiy.
- - -- --- --..1.....- ~ .- -- - -
- - ·1
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2YFM ~,Llrm7J<'.5t~~jti#,aJH~
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Tho dl:ltOf'Cn from nozzte
Check valve lo the bo:,e of ~op«,ot«
no l l<i~ then 1200rn!1"1
Pressure gauge 0-0. @Pa
Overboard
C~ean wa.ter t
Inlet check valve 0.1-0.2MPo
Oli25 DN15
Foul oil tank ON\)
ON25 ON8
Check valve Clean Yat
01'125 valve
1: ~
Primary sampling ONe CJ Boe
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Oil Conec:ntn..tion b!l te
• Alarm
Upper discharge valve
Bock nushed water back to bilge YJ-m.[V
Unqualifi ed
1ra.ter bn.ck
0
to bilge
.,,
Lower discharge valve En:uls ive oil
sepuator
Inlet filter{Provided)
Foul ,oil bs1;k
to bilge
Bilge
Note: ttle ports outside the double drop lineotion need self-provided by users.
Figure 1 The principle and system diagram of ZYFM-0.25 Oily-water· separator (electrical type)
~l
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ZYFM * Jtl~71<.7t°M~jfi)ilj,ij4$
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Check valv e
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~ 0 - 0. 4MPo
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Cloon water
chock valve
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~ Pressure gauge .:r:. bock
0.6~0.7MPo Oischor9e to
regulator bnge
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lnlot filt0<(Pros;ded) i TI
Emulsive oil
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Foul oR
bock tot ::==::===11:*:J:::==
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ICdroinCJ9e
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Knock-down
bilge Al orir-ce Bock i
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bil ge j
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Bilge woter inlet
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VI Bottom valve i i J.
Bilge
L___________________________________________________________ .-·-··-··-··-··--------------·--·- ··-··J
Note: the ports outside lhe double drop lineotion need sel f-provided by users.
The length between the lube ond the bllge bcse rs more than 200mrn.
Fi gure 2 The principle and system diagram of ZYFM- (0. 5-5) Oil y-water separator (pneumat ic type)
4 _ufiJ~t>Jm~a~~::ff~~'ft.l
'- - - ~
~-======~~~~~
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4. Main Accessories
4.1. Electric Control Box
4.1.1. The principle of starting, stopping and mode automatic change for the special
purpose pump (refer to fig.3, 4, 5, 6)
The special purpose pump group for oil separator is driven by a 3-phase motor
to draw the oily water into the separator.
When the bilge water has been treated or the filter is clogged, the special
purpose pump will stop.
When the bilge water level is so low that some air is drawn in, the vacuum in
the device may decrease to the atmosphere pressure, or when the filter is
clogged, the vacuum in the upper part of separator will increase rapidly. In
such cases, obvious changes in vacuum will occur, which can be changed into
electric signals by using a vacuum meter. If there is a increase in vacuum, the
vacuum meter indicator (black) will touch the high vacuum touch indicator
(green, set to 0.06Mpa), and if there is a decrease in vacuum, it will touch the
low vacuum touch indicator .(red set to O.OlMpa), therefore the power supply
through the A.C. contact in the control box is cut off, and the motor will stop.
4.1.2. The principle of foul oil temperature control
The electric. heating system is provided so that the v~scous oil can be
discharged freely, and the foul oil can be prevented from adhering to the oil
level test device with the result of control system troubles.
The temperature test element will sense the temperature changes and the three
indicators of the vacuum _meter can change them into electric signals in order
·to control the electric heater. It is regulated in 35 °C- 45°C generally.
4.1.3. Automatic discharge principle
The oil level is tested by a resistance type oil level test device. Its operating
principle is indicated as follows:
There are two oil level testers in the oil accumulation room, the high level
tester and the low level tester. When two testers are put into different kinds of
liquid, water and oil, they have different conductive tatios; therefore the
resistances between the testers and the oil separator casing are also different.
.-~ These two resistance values are sent to thy level relay in the control box so that
the level relay will give out different electric signals to control the 3-way valve
to discharge oil automatically.
The manual oil discharge control is also provided in the control box. (The
selection knob is to be turned to manual position, and automatic oil discharge
will not work)
4.1.4. Other functions of control box
- .- .
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Motor OFl Primary ~eporQtor electromagnellc \lolve(ordina ire open): YX1 Pre~su re gouge on flne filter t
OF2 Secondary separator electromagnetic volve(ordinoire close); YX2 Pressure gouge on ernulSi\lO: oil sepa ra t or ;
OFJ Unqualified water bock to bilge eleclromagnetic volve(ordinoire cfose); OJl High oil level t est d et ector ;
OF4 Oil discharge electromagnetic valve(ordinoire c lose): OJ2 Low o il level test detector.
OF5 Cleon water inlet e\ectromagnelic volve{ordinolre close):
OF6 Prevent refluence- electromagnetic volve(ordlnoir e close).
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valve(Oil discbarge&Clean water in)
DF2; Secondary separator electromagnetic valve ,
DF3: Unqualified water back to bilge 148-JX7 153-JX9
140-JX8
electromagnetic · valve
YX 1; Vacuum pressure gauge
YX2; Pressure gauge on fine filter
YX3; Pressure gauge on emulsi ve oil separator
T : Thermometer 3 4
RTl: High oil level test detector
RT2: Low oil l evel test detector
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3- AC380V (440V) 144
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d,'r- 0 Cl 1111(0 t--- 00 r!-1
9·~~~= ~ =!8
10
Flux at certain running Working Vacuum Accessory
SPEC TYPE speed (m3/h) pressure lift height motor power
710rpm 710rpm 960rpm Mpa m kw
ZYFM-0.l DZ-100 0.1 0. 3 0. 18
ZYFM-0.25 DZ-250 0.25 o. 3 0. 25
ZYFM-0.5 1G30X2-0.5/0.49(5) II 0.5 0.49 1. 1
ZYFM-1 1G30 X2-1/0.49(5) I 1 0.49 <6 1. 5
ZYFM-2 I G42 X 2-2/0.49(5) II 2 0.49 1. 5
ZYFM-3 I G42X2-3/0.49(5) II 3 0.49 2.2
ZYFM-5 I G42X2-5/0.49(5) I 5 0.49 2.2
11
- - -- ---
4.3.2. Principle of Operation
As shown in figure, valve port I, II are usually in open position, and valve port
ill in close position. When a control signal makes the pilot magnet v_a lve
actuate, compressed air will enter the upper part of the cylinder to push the
piston downward, thus closing valve port II and making port III communicate
port I, the purpose of controlling flow direction being reached.
4.3.3. Points for attention when assembling
(1) These ports in open position and the port in close position must never be
mixed.
· (2) Then valve should be perpendicularly assembled.
(3) Air source pressure should be 0.6-0.7 Mpa.
4.4. Emulsive oil separator unit (refer to fig.9)
U ppcr lid
Hjoop
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i. .I i
Separ tor clpm en
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un {t
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.
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I . i Em ulsive oil in l e t
i ! i
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4.4.1. Construction:
Emulsive oil separator· Unit is used for deeply processing emulsive oil, it
consist of fine filter its high precision fibrous core connected by screw thread,
emulsive oil separator that.micro-filtration element be assembled in its lumen
and electric pressure meter.
4.4.2. Principle of Operation
When does the secondary deep-process, foul oily-water including small
globules of oil_ and exiguous solid suspender flow in the bo~om of the
emulsive oil separator after the fine filter filtering. The water will be led into
emulsive. oil separator element by several distributive ports. The most foul
12
·-
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. I
,..· !
I '
'i
(2) After replacing the emulsive oil separator unit, must be manual to open the
manual secondary flushing switch valve~ inject the clean water Jo emulsive
oil separator through manual discharge oil proced~re, When the·. clean wat~r
flow out from the secondary sampling valve, must ~ot, let
~h;· emulsive oil
mici:,o-filtration element lack water. ; . :.; -~\~.. ..
5. Installation
·". ~ . .
~ .
<
5.1. Outline and foundation installation dimensions .of ZYFM series Blily w~ter separator
(refer to figure 10 form 4 and figure 11 form 5) ~-
5 .2 ..Pipe connection dimensions of ZYFM series oily water separator (rlfer·fo form 3)
Form 3: Table of pipe connection dimensions -
-.J
~
Bilge water inlet Water discharge Foul oil discharge Back flush water Air source
c DN(mm) ON (mm) ON (mm) inlet ON (mm) ON(mm)
ZYFM-0.1 15 15 1'5 15 I
ZYFM-0.25 25 25 25 25 . I
ZYFM-0.5 25 25 25 25 6
ZYFM-1 32 25 25 25 ·6
ZYFM-2 50 32 32 32 6
ZYFM3 65 40 40 40 6
ZYFM5 65 50 50 50 6
13
Ir
Bock l o bll~
I
Sewage inle 1·
I c ncen ratio al r
YN -IV
Wo r discharge
I
ulsive oij seporot
n water inlet
L1
m
Bock lo bilg
'•
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H
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-- 1--
1
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(.)
v- m
-,
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,) .
0
,-
-'
,-..
lL
I.. E·
J
B
~ A B c D E F G H I J K L m
15
6. Use
6 .1 . Preparation before first operation
6.1.1. Turn on the upper discharge valve, lower discharge valve, the observation
cook, primary discharge check valve, primary, secondary san1ple valve, inlet
check valve of fine filter.
6.1.2. Turn on the air source check valve to observe if the air source pressure is
between 0.6-0.7MPa (6-7kg/cm2) (This value is usually well set by the
manufacturer, if adjustment is necessary, loosen the lock bolt on top of the
pressure-adjustable water filter, then turn the black knob.)
6.1.3 Observe if the high vacuum limit indicator (green) of vacuum pressure meter
is pointing at the value of -0.06Mpa and the low vacuum limit indicator (red)
of it is pointing at the value of -0.0lMpa. (these values are set by
manufacturer).
6.1.4 Turn.on the ch~ck valve in the seawater pipeline and check valve in the back
flush pipeline.
6.1.5. Connect the control box power supply, turn the switch to "on" position. The
power indicating lamp will be light, and the stopping indicating lamp will
also be light. Turn the oil discharge knob to "manual" position first, then
observe if the yellow lamp for oil discharge is light.
6.1.6. If highly viscous foul oil is to be separated, or in cold season, turn the power
knob of electric heater tb "on" position. The heating temperature is usually
between 35-45°C. When the temperature is below 35°C, the heat er will
work automaticall y, when above 45°C, it will stop automatically.
Its work ing condition can be indicated by the indicating lamp.
6.1.7. Adjust the red finger of electric pressure meter on fine filter and emulsive oil
separator to pipeline pressure and add 0.2 Mpa (these values are set by
manufacturer)
6.2. Operation and ~xamination .
After above-mentioned preparation, following operation can be carried out:
16
..
,
6.2.1. Start the screw pump and the pump rotor should rotate in clockwise direction
(observe from motor to the pump inlet direction). The clean water is now
pumped into the separator.
6.2.2. When the water is pumped into the separator, the air in it will be forced out
from the valves and cocks. If water is found flowing out from these valves and
cocks, turn off the upper and lower discharge valves and the test valve, then
turn on the oil discharge check valve and close the back flush check valve (15)
when water overflows from the back flush pipe.
6.2.3. Any leakage from the device and in the system must be eliminated.
6.2.4. Tum the oil discharge knob to "automatic" position, the yellow oil discharge
light should be off, and the bilge oily water is drawn into the separator will the
oily water being separated.
6.2.5. Tum on the water sample valve while operating to observe if the water sample
is within the normal range.
6.2.6. Feel the surface of the screw pump bearing to see if it is too hot, and notice if
the pump operates smoothly and if the sound is n01mal. The lubricating oil
should be replenished in time.
6.2.7. Observe the electric pressure meter on fine filter and emulsive oil separator
termly, when the pipeline system pressure is up to regulating value ( ~
0.2Mpa), the black pressure finger touch the red finger producing electric
signal, then the red alarm lamp on electric control box tum on to note that it
need to replace the filter core or micro-filtration element.
6.3. Stop ,
6.3.1. StoP, the separator under normal conditions
When the bilge water can not be drawn up and air is drawn in with the
vacuum below pump O.OlMpa, the screw motor power will be cut off / I
17
,.;
7. Maintenance
7.1.Clean the strainer regularly or the vacuum value of oily-water separator is up
abnormally.
7.2.Back flush the assembling element in the separator at regular intervals. Concrete steps
can be taken as follows:
7.2.1. Turn on the valve in the back flush pipe, and close the oil discharge valve.
7.2.2. Turn the oil discharge knob to "manual" position, and the bilge water will not
be drawn in. The clean water can now be pumped into the lower.part of the
separator and back-flushes the assembling element, then flows through the
upper 3-way valve and back flush discharge pipe to the bilge. Normally the
back flush process not less than 15min.
7.2.3. After back-flushing, tum on valve 16, close valve 15 and tum the oil discharge
knob to "automatic" position.
7.3.The assembling element in the primary oily-water separator should be checked and
cleaned every two years.
8. Note
8.1.For first time use or if don't use the oily-water separator in a long time, please check
if the pump jam when ~tart it and remove it to avoid the motor damage.
8.2.Must no open the electric beater when the water in primary oily-water separator is not
full of in it to avoid the heater element damage.
8.3.Must close the final discharge pipe valve when don' t use the oily-water separator in a
long time to avoid the residuary oil waste the separator that the water level drop by
siphon or other reasons. The separator will lost the effect of micro-filtration if the
secondary emulsive oil separator lost water or micro-filtration element dry rot and
distort.
18
,.
Clogged inlet strainer, check valve or Check and clean inlet strainer and
Higher vacuum makes pump stop.
closed valve. r check valve, fully tum on valves.
I
19.
_,.
' ___ __ - -J
~
ZYFM *3'U~7.)(~~~:'IiiJGQJj.:j=!;
I .Lower oil level test device fouled by I .Dismantle test device and clean
Short but frequent oil oil. it.
discharge. 2.Air leaking into oil accumulation 2.Check seal of the separtor to
room, vacuum decreases. eliminate leakage.
I .Both upper and lower oil level test I .Dismantle both test devices to
Oil discharge light on,
devices fouled by oil. clean them.
but water not oil
2.Poor oil level test device insulation, 2.Eliminate short circuit or renew
discharged.
short circuit occuITed. oil level test device.
I
Electric pressure meter
I .. Alarm have reach the set high l . The wire terminals of meter is loosen. 1. Tighten ,the. wire terminals.
system value, but the alarm 2.Poor contact in connector 2. Eliminate poor contact.
I
I lamp don't turn on
' '-=~:.:_~~~~~~~~~~~~~-~~:
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Postcode: 200135
Fax: 02.1-58854164
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SJ100 Inverter
powerdown
[000.0]
Store as
@ Select powerup
.--L---''--- Function default
or Group
Increment/
decrement
value
•L
@ (y).
..
Edit
§
(7 2 3. L/]
s
§
Write
data to
fl 98 EEPROM
@~®
@ :® ~
Di] ®
®
The navigational map shows the-relationship of all resources of the inverter in one view.
In general, use the§ key to move left and right, and the & W (arrow) keys to move
up and down.
SJ100 Inverter
IA 031
v v~ IA 041
100% --- -- - ..--------, 100% I
Constant torque
\
\.
0
Base Maximum Base frequency =
Frequency Frequency maximum frequency
• NOTE: The "2nd motor" settings in the tables in thfa chapter store an alternate set of
parameters for a second motor. The inverter can use the 1st set or 2nd set of parameters
to generate the output frequency to the motor. See "Configuring the Inverter for Multiple
Motors" on page 4-40.
A203 Base frequency setting, Settable from 50 Hz to the 50.0 60.0 60.0 Hz
/ 2nd motor maximu m frequency "'
2F-f:A~:E E16E1Hz
A_04 Maximum frequency Settable from the base 50.0 60.0 60.0 Hz
ro
"1\j
setting frequency up to 360 Hz "'
F-MAr; 060Hz tt,'bti ~
A204 Maximum frequency Settable from the base 50.0 60.0 60.0 Hz
settmg, Lnd motor rrequency up w .,ou nz "'
2F -MA:=·( 060Hz
Frequency Frequency
!A 121 ~\.'v !A 12 I - --- -- ---- - -
'":J/
\) [KJJJ
% o, r";;;\
!A 14! 10V OV ~ ~ , 10V \.:.?
20mA 4mA ~ 1 ~OmA
cc
% Input scale Yo Input scale
SJ100 Inverter
A_ l4 0-L input active range The ending point (offset) for >( 100 100 _%
end voltage the active analog input range IOO I .
IM E;·~:.,;E Wf1%
A- 15 0-L input start Two options; select codes: >( 01 01 01 -
frequency enable 00 ... Use offset {A_I I value)
01 ... Use O Hz
•
rn LEVEL OHz !!,
•
,, ,_""
l
A_JG External frequency Range n = I to 8, where n = >( 8 8 8 Sam- il l
rn F-SAMP ::: )
I ~= :~
~ ,;,
~ t
• The built-in V/f curves are oriented toward developing constant torque or variable
torque characteristics (see graphs below).
• Sensorless vector control calculates an ideal torque vector based on current motor
position, winding currents, and so on. It is a more robust control method than the V/f
control methods. However, it is more dependent on actual motor parameters and will
require you to set these values carefully or perform the auto-tuning procedure (see
"Auto-tuning for Sensorless Vector Control" on page 4-35).
Constant and Variable (Reduced) Torque - The graph below (left) shows the constant
torque characteristic from OHz to the base frequency A_03. The voltage remains
constant for output frequencies higher than the base freq uency. The graph below (right)
shows the general variable (reduced) torque curve. The range from OHz to the base
frequency is the variable characteristic.
parameters A_42 and A_43. The manual boost is calculated as an addition to the
standard straight V /f line (constant torque curve) .
• NOTE: Manual torque boost is not operational when sensorless vector control is in use.
Be aware that running the motor at a low speed for a long time can cause motor
overheating. This is particularly true when manual torque boost is ON, or if the motor
relies on a built-in fan for cooling.
• NOTE: Manual torque boost applies only to constant torque (A_44=00) and variable
torque (A_44=01) V/f control.
~ (0'(
can modify the voltage gain of the inverter (see
graph at right). This is specified as a percent- 100%
age of the full scale setting (Automatic Voltage
- - - - - - - ------------~ 0
• NOTE: When the inverter is in SLV (sensorless vector) mode, use 8 _83 to set the carrier
frequency greater than 2.1 kHz for proper operation .
• NOTE: You must disable sensorless vector operation when two or mo re motors are
connected (parallel operation) to the inverter.
r
SJ100 Inverter
I
SJ100 Inverter
Frequency-related Functions
Frequency Limits - Upper and lower
limits can be imposed on the inverter Output
frequency
output frequency. These limits will apply
regardless of the source of the speed refer- IA 61 !Upp_er
ence. You can configure the lower lrm1t
frequency limi t to be greater than zero as
shown in the graph. The upper limit must
not exceed the rating of the motor or iA 62jl?w.er
lrm1t ....---
capability of the machinery.
0
Frequency command
A_61 Frequency upper limit Sets a limit on output >( 0.0 0.0 0.0 Hz
setting frequency less than the
maximum frequency (A_04)
LIMIT H 000.0Hz
~ l Range is 0.5 to 360.0 Hz
0.0 .. setting is disabled
>0. 1setting is enabled
A_62 Frequency lower limit Sets a limit on output x 0.0 0.0 0.0 Hz
setting frequency greater than zero
AU.ry LIMIT L 000.0Hz
Range is 0.5 to 360.0 Hz
0.0 .. setting is disabled
>0.1 setting is enabled