36 86A A12 B3 777 7A2 C0 6F0 08D D56 C61

8 1 B 7 A C 6 8 5 C 4
86 6A1 2B3 377 77A 2C0 06F F08D D56 6C6 614E EF7
2 2
6A A12 B37 777 7A2 C06 6F0 08D 56C C61 14E F73 3D3
12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68
12 B3 777 A2 C0 6F0 8D 56C 61 4E F73 D3 68 6A1
7 6 F 6
2B B37 77A A2C C06 F08 8D5 56C 614 4EF 73D D36 686 A12 2B3
37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 B3 77
37 77A 2C 06 F08 D5 6C 614 EF 73 D36 86 A1 2B3 77 7A
D 2 2

e)
c)
a)

d)
b)
77 77A 2C0 06F F08D D56 6C6 614E EF7 73D 368 86A A12 B37 777 7A2 C06
7

Q1

Q2
A 2C 6 08 5 C 14 F 3D 36 6 12 B3 7 A2 C0 F

57079
77 2 06 F0 D 6C 61 E 73 3 86 A1 B 77 7A C 6F 08

Q3 a)
A C F 8 5

Q3 b)
6 4 F7 D 6 A 2 3 7 2 0 0 D
A2 2C0 06F 08D D56 6C6 14E EF7 3D 368 86A 12B B37 777A A2C C06 6F0 8D5 56C
6 0 C 1 F 3 3 6 1 7 F 8 6
2C C06 F08 8D5 56C 614 4EF 73D D36 686 A12 2B3 377 7A2 2C0 06F 08D D56 6C6 14E
06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
N.B.

drive.
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1

capacity.
bearings.

materials.
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2B
EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12 37
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3 77
D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3 77 A
68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 77 7A 2C0

3
2
1
6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F

No.
12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7A 2C 06 08
B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77 2C 06 F0 D
77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A2 06 F0 8D 56C
7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2 C0 F 8D 56 6
2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2 C0 6F 08D 56 C6 14E
06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1

5
7
3
gear and specify the dimensions.
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2B
EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12 37
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3 77
D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3 77 A
Answer any Four from the following

68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 77 7A 2C0

6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F

Radial load (KN)

12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7A 2C 06 08
1) Question No. 1 is compulsory

B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77 2C 06 F0 D
77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A2 06 F0 8D 56C
7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2 C0 F 8D 56 6
(3 Hours)

2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2 C0 6F 08D 56 C6 14E

06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86

900
720
3) Use of PSG Design data book is permitted

1440
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2B
EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12 37

Speed ( rpm)
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3 77

EF73D3686A12B3777A2C06F08D56C614
D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3 77 A
2) Solve Any Three from remaining Five questions.

68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 77 7A 2C0

6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F
12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7A 2C 06 08
4) Assume suitable data if necessary, giving justification

B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77 2C 06 F0 D
77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A2 06 F0 8D 56C
Paper / Subject Code: 42801 / Machine Design - II

7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2 C0 F 8D 56 6
2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2 C0 6F 08D 56 C6 14E
Explain the significance of pressure angle in cam and follower design.

06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7

3
4
3
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2

Duration in sec.
A ball bearing mounted on 90 mm shaft operates on the following work cycle.
EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3
D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3
68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 7

Select a suitable bearing for a life of 10,000 hours with 93% probability of survival.
6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77
12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7
B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77
Explain how assumptions made in Lewis equation are taken into account during design.

77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A

7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2
design worm and worm wheel for strength and wear. Do not check for heat dissipation
teeth. The input shaft is connected to 10KW, 1440 rpm motor through a flexible coupling.
Discuss the advantages and disadvantages of belt drives as compare to the chain or gear
Discuss advantages and disadvantages of rolling contact bearings over sliding contact

Discuss the desirable properties of friction materials and least out at least two friction

The speed of output shaft shall be approximately 180 rpm. The starting torque of motor is

at 11KW and 1440 rpm with reduction ratio of 15. The power is supplied to a belt
150% of rated torque. The gears are made of plain carbon steel with ultimate tensile

conveyor which operates for 12 hours per day. Selecting suitable material and stresses,
strength of 700 N/mm2 and heat treated to a surface hardness of 340 BHN. Design the

2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2

Turn Over
06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0
5
5
5
5
5

F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C
10
A worm and worm wheel drive is required to transmit power from an electric motor rated 10
It is required to design a two stage spur gear reduction unit with 200 full depth involute 20

8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06
C6 14 F7 3D 36 6A 12 3 77 2 0 F0
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0
EF 73 36 86 1 B3 77 A C0 6F 8
73 D3 86 A1 2B 77 7A 2C 6F 08
D3 68 A 2B 37 7A 2C 06 08 D
6 1 7 F
36 86A A12 B3 777 7A2 C0 6F0 08D D56 C61
8 1 B 7 A C 6 8 5 C 4
86 6A1 2B3 377 77A 2C0 06F F08D D56 6C6 614E EF7
2 2
6A A12 B37 777 7A2 C06 6F0 08D 56C C61 14E F73 3D3
12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68
12 B3 777 A2 C0 6F0 8D 56C 61 4E F73 D3 68 6A1
7 6 F 6
2B B37 77A A2C C06 F08 8D5 56C 614 4EF 73D D36 686 A12 2B3
37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 B3 77

57079
37 77A 2C 06 F08 D5 6C 614 EF 73 D36 86 A1 2B3 77 7A
D 2 2
77 77A 2C0 06F F08D D56 6C6 614E EF7 73D 368 86A A12 B37 777 7A2 C06
7

Q5
A 2C 6 08 5 C 14 F 3D 36 6 12 B3 7 A2 C0 F
77 2 06 F0 D 6C 61 E 73 3 86 A1 B 77 7A C 6F 08
Q4 a)
A C F 8 5

Q4 b)

Q6 b)
6 4 F7 D 6 A 2 3 7 2 0 0 D

Q6 a)
A2 2C0 06F 08D D56 6C6 14E EF7 3D 368 86A 12B B37 777A A2C C06 6F0 8D5 56C
6 0 C 1 F 3 3 6 1 7 F 8 6
2C C06 F08 8D5 56C 614 4EF 73D D36 686 A12 2B3 377 7A2 2C0 06F 08D D56 6C6 14E
06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2B
Calculate

EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12 37
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3 77
D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3 77 A
68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 77 7A 2C0
6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F

1) The Cone
12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7A 2C 06 08
B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77 2C 06 F0 D
77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A2 06 F0 8D 56C

return stroke is 50 N.
7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2 C0 F 8D 56 6

Input speed = 300 rpm

Input Power = 5.5 KW
2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2 C0 6F 08D 56 C6 14E

Output speed = 100 rpm

06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1

4. Determine width of the cam

14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2B
3) Power lost in friction

EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12 37

0
2) The Cup
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3 77

place from the outer surface of cup.

D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3 77 A
2) The coefficient of friction

68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 77 7A 2C0

6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F
2

12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7A 2C 06 08
B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77 2C 06 F0 D
77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A2 06 F0 8D 56C
1) The minimum oil film thickness

7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2 C0 F 8D 56 6

2. Find prime circle radius, Base circle radius

2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2 C0 6F 08D 56 C6 14E
4) Viscosity of lubricant in Centipoise

06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7

F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36

2.8 approximately and Expected life is 1200 hours.

56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1
3) The Spring
Design a chain drive to meet following specifications

14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2B

EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12 37
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3 77

EF73D3686A12B3777A2C06F08D56C614
D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3 77 A
68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 77 7A 2C0
The following data is given for 3600 hydrodynamic bearing.

6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F
Radial load = 10KN, Journal speed = 1450 rpm, L/D ratio = 1,

12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7A 2C 06 08

3. Calculate radius of curvature of pitch curve and Cam profile

components by selecting suitable materials and design stresses.

1. Draw Displacement, Velocity and Acceleration time diagram

B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77 2C 06 F0 D
77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A2 06 F0 8D 56C
5) The total flow rate of the lubricant in liters per minute.
Paper / Subject Code: 42801 / Machine Design - II

7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2 C0 F 8D 56 6
2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2 C0 6F 08D 56 C6 14E
06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0 6F 08D 56 C6 14E F7
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C 6F 08 5 C 14 F 3D
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06 08 D5 6C 614 EF 73 36
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06 F0 D5 6C 61 EF 73 D3 86
C6 14 F7 3D 36 6A 12 3 77 2 0 F0 8D 6C 61 4E 73 D3 68 A1
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0 8D 56 61 4E F7 D3 68 6A 2
4) The driven shaft

EF 73 36 86 1 B3 77 A C0 6F 8D 56 C6 4E F7 3D 68 6A 12
73 D3 86 A1 2B 77 7A 2C 6F 08 5 C6 14 F7 3D 36 6A 12 B3
A rotary disc cam with central translatory roller follower has following motion.

D3 68 A 2B 37 7A 2C 06 08 D5 6C 14 EF 3D 36 86 1 B3
68 6A 12B 37 77A 2C 06 F08 D5 6C 614 EF 73 36 86 A1 2B3 7
Bearing length = 50mm, Radial clearance = 20 microns, Eccentricity = 15 microns

6A 12 37 77 2 06 F0 D 6C 61 E 73 D3 86 A1 2B 77
12 B3 77 A2 C0 F0 8D 56C 61 4E F73 D3 68 A1 2B 37 7
heat generated during engagement is transferred to the cup and heat dissipation takes

Remaining dwell to complete the cycle. Mass of the follower is 1 Kg and Cam shaft

rotating at 960 rpm to an intermediate shaft of machine tool. The reduction ratio is
stroke is limited to 250. The external force during forward stroke is 300 N and that of
speed is 500 rpm. The maximum pressure angle during forward stroke and return
Determine steady state temperature of the cup outer surface. Consider that the entire

cam rotation and return stroke of 25 mm in 1000 of cam rotation with SHM.
Forward stroke of 25 mm in 120 of cam rotation with SHM motion, Dwell of 60 of
Draw neat sketches of above components and indicate dimensions. Assuming that the
time for each engagement = 0.125 seconds and 30 engagements takes place per hour.

B3 77 A2 C0 6F 8D 56 6 4E F7 D 68 6A 2B 37 77
77 7A C0 6F 08D 56 C6 14E F7 3D 368 6A 12 37 77 A
7A 2C 6F 08 5 C 14 F 3D 36 6A 12 B3 77 A2

Determine size of a rubber canvas flat belt to transmit 5.5 KW from an electric motor 10
10
A cone clutch is required to transmit 11 KW at 960 rpm. Design following 20
10
10

2C 06 08 D5 6C 614 EF 73D 36 86 12 B3 77 A2

--------------------------------------------------------------------------------------------------------------------------
06 F08 D5 6C 614 EF 73 36 86 A1 B3 77 7A C0
F0 D 6C 61 E 73 D3 86 A1 2B 77 7A 2C
8D 56 61 4E F7 D3 68 A 2B 37 7A 2C 06
56 C6 4E F7 3D 68 6A 12B 37 77A 2C 06
C6 14 F7 3D 36 6A 12 3 77 2 0 F0
14 EF 3D 36 86A 12 B3 777 A2 C0 6F0
EF 73 36 86 1 B3 77 A C0 6F 8
73 D3 86 A1 2B 77 7A 2C 6F 08
D3 68 A 2B 37 7A 2C 06 08 D
6 1 7 F