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DWS4 Engine
Master Parts
Manual
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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual
Seriennummerncode
46 ........... Baujahr
00014 ..... Seriennummer
DWS4 .... Typ Código de Número de Serial
A ............. Linksdrehung 46 ........... Ano
001 ......... Bauart 00014 ..... Número consecutivo de motor
DWS4 .... Modelo
A ............. Rotación antihorario
001 ......... Construcción de Motor
VORSICHT
Wenn Sie Teile bestellen, die nicht für Motoren DWS4
zugelassen sind, können Sie sich nicht auf die richtigen PRECAUCION
Werkstoffe, Abmessungen und Ausführung verlassen. No se puede tener confianza en que las piezas que
no hayan sido aprobadas para usarse en DWS4 sean
del material correcto o tengan las dimensiones o
acabado apropiados.
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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999
Introduzione - Italiano
Lo scopo di questo Manuale dei Pezzi Principali è quello di
dare una documentazione dei pezzi usati sui motori Lister-
Petter DWS4, assieme alle variazioni e modifiche che sono
state effettuate.
I cuscinetti principali e i cuscinetti di biella sono disponibili
minorati, mentre i pistoni e gli anelli sono disponibili
maggiorati.
A causa della linea di continuo sviluppo e perfezionamento,
è possibile che un pezzo acquistato non sia esattamente
come quello illustrato.
Non tutti gli articoli sono illustrati e se un articolo è elencato
senza un numero categorico, è disponibile solo come parte
di un complessivo. Anche quando un numero categorico è
indicato, l’articolo non è necessariamente disponibile da solo,
ma come complessivo. Gli articoli che sono indicati rientrati
sotto un titolo sono inclusi in un complessivo e ne fanno
parte.
Per aiutare l’utente ad identificare i pezzi, la maggior parte
degli elenchi ha un’illustrazione con i pezzi individuali ai quali
viene dato lo stesso numero di riferimento del pezzo che
appare sull’elenco. Si dovrà fare attenzione di consultare
l’illustrazione corretta.
I pezzi di sostituzione dovranno essere ordinati citando il
numero categorico, non il numero d’articolo dell’illustrazione,
e il numero di serie del motore.
Ciascun motore ha un numero di serie individuale che è
stampato su una piastra attaccata alla cappottatura dell’aria.
E’ necessario identificare questo numero di serie prima di
usare questo manuale per accertarsi che il pezzo richiesto
sia corretto per il particolare motore. Quando il numero di
costruzione è preceduto da un 9, ciò indica che il motore o
presenta una configurazione non standard, o contiene pezzi
o accessori non standard.
Numero di serie del motore
Seriennummerncode
46 ........... Codice anno di fabbricazione
00014 ..... Numero consecutivo di motore
DWS4 .... Modello
A ............. Rotazione in senso antiorario
001 ......... Costruzione del motore
ATTENZIONE
I pezzi il cui uso non è stato approvato per i motori
DWS4 non sono affidabili quanto a materiale,
dimensioni o finitura.
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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual
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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999
Index - English
A I
Accessory Kits ....................................................... 11 Inlet Manifold ......................................................... 26
Air Cleaner ........................................................... 40 Introduction ............................................................. 1
Alternator .............................................................. 34
J
C Joint Sets .............................................................. 51
Camshaft .............................................................. 18
Connecting Rod .................................................... 23
M
Crankcase ............................................................ 16 Main Bearing ........................................................ 24
Crankshaft ............................................................ 24 Manifolds .............................................................. 26
Cylinder Head and Cover ...................................... 14 O
D Oil Pressure Switch .............................................. 16
Dipstick ................................................................. 16 Oil Pump ............................................................... 16
Oil Strainer ........................................................... 16
E
Electric Start Panel ............................................... 53
P
Engine Builds ........................................................ 13 Piston ................................................................... 23
Exhaust Lagging ................................................... 44 R
Exhaust Manifold .................................................. 26 Radiator ................................................................ 48
Extended Oil Dipstick ........................................... 16 Radiator Fan ......................................................... 50
F S
Flywheel and Backplate ........................................ 36 Service Tools ........................................................ 52
Flywheel and Housing .......................................... 38 Starter, Alternator & Glow Plug ............................. 34
Fuel Filter ............................................................. 33 Starter Motor ........................................................ 34
Fuel Injector .......................................................... 30 Sump .................................................................... 22
Fuel Pump ............................................................ 32
Fuel System ......................................................... 30 T
Temperature Switch .............................................. 14
G Thermostat ........................................................... 28
Gear End Cover .................................................... 20
Glow Plug ............................................................. 34 V
Valves - Inlet and Exhaust .................................... 14
H
Hydraulic Equipment ............................................. 54 W
Water Pump ......................................................... 28
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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual
Index - Français
A J
Alternateur ............................................................ 34 Jauge de niveau d’huile ........................................ 16
Arbre à cames ...................................................... 18 Jauge de niveau d’huile rehaussée ........................ 16
B K
Bielle ..................................................................... 23 Kits d’accessoires ..................................................11
Bloc moteur .......................................................... 16 M
Bougie de préchauffage ........................................ 34 Manocontact de pression d’huile .......................... 16
C Modèles des moteurs ........................................... 13
Carter de distribution ............................................ 20 O
Carter d’huile ........................................................ 22 Outils pour l’entretien moteur ................................ 52
Circuit de combustible .......................................... 30
Collecteur d’admission ......................................... 26 P
Collecteur d’échappement .................................... 26 Paliers .................................................................. 24
Collecteurs ........................................................... 26 Piston ................................................................... 23
Crépine à huile ..................................................... 16 Pochette de joints ................................................. 51
Culasse et couvre-culasse ................................... 14 Pompe à eau ........................................................ 28
Pompe à huile ....................................................... 16
D Pompe d'injection .................................................. 32
Démarreur ............................................................ 34
Démarreur, alternateur et bougie de préchauffage 34 R
Radiateurs ............................................................ 48
E
Envelopppe du calorifugeage pour échappement ... 44 S
Equipement hydraulique ........................................ 54 Sécurité de température ....................................... 14
Soupapes - d’admission et d’échappement ......... 14
T
F Thermostat ............................................................ 28
Filtre à combustible .............................................. 33 Tableau de démarrage électrique ........................... 53
Filtres à air ............................................................ 40
I V
Injecteur ............................................................... 32 Ventilateur ............................................................ 50
Introduction ............................................................. 1 Vilebrequin ............................................................ 24
Volant et carter volant ........................................... 38
Volant et contre-plaque support de démarreur ...... 36
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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999
Sachverzeichnis - Deutsch
A N
Abgassammelrohr ................................................ 26 Nockenwelle .......................................................... 18
Auspuffisoliermaterial ........................................... 44
O
D Öldruckschalter ..................................................... 16
Dichtungssätze ..................................................... 51 Ölpeilstab ............................................................. 16
Ölpumpe ............................................................... 16
E Ölsieb ................................................................... 16
Einlaßkrümmer ..................................................... 26 Ölwanne ............................................................... 22
Einleitung ................................................................ 1
Einspritzpumpe ..................................................... 32 P
Pleuelstange ......................................................... 23
G
Glühkerze ............................................................. 34 S
Schwungrad und Gehäuse ................................... 38
H Schwungrad und Starterflansch ............................ 36
Hauptlager ............................................................. 24 Starter, Lichtmaschine, Glühkerze ........................ 34
Hydraulisches Zubehör .......................................... 54 Startermotor .......................................................... 34
Start Panel ............................................................ 53
K Stirnradgetriebedeckel ........................................... 20
Kolben .................................................................. 23 T
Kraftstoffeinspritzdüse .......................................... 32 Temperaturschalter ............................................... 14
Kraftstoffilter ......................................................... 33 Thermostat ........................................................... 28
Kraftstoffsystem .................................................... 30
Krümmer .............................................................. 26 V
Kühler ................................................................... 48 Ventilator .............................................................. 50
Kurbelgehäuse ..................................................... 16 Ventile - Einlaß- und Auslaß- ................................ 14
Kurbelwelle ........................................................... 24 Verlängerter Ölpeilstab ......................................... 16
L W
Lichtmaschine ...................................................... 34 Wartungswerkzeug ............................................... 52
Luftfilter ................................................................ 40 Wasserpumpe ...................................................... 28
M Z
Motorbauarten ...................................................... 13 Zubehörsätze.........................................................11
Zylinderkopf und Ventildeckel ............................... 14
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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual
Indice - Español
A I
Alternador ............................................................. 34 Interruptor de Presión de Aceite ............................ 16
Arranque, Alternador y Bujia ................................. 34 Interruptor de Temperatura ..................................... 14
Introduccion ............................................................ 1
B Inyector de Combustible ........................................ 32
Bomba de Aceite .................................................. 16
Bomba de Agua .................................................... 28 J
Bomba de Combustible ......................................... 32 Juegos de Uniones ............................................... 51
Bujia de Encendido ............................................... 34
K
C Kits de Accesorios ................................................. 11
Cárter ................................................................... 16
Cigüeñal ............................................................... 24
M
Cojinetes Principales ............................................ 24 Motor de Arranque ................................................ 34
Colador de Aceite ................................................. 16 P
Colector de Admisión ........................................... 26 Panel de Arranque Eléctrico .................................. 53
Colector de Escape .............................................. 26 Pistón ................................................................... 23
Colectores ............................................................ 26
Construcciones de Motor ...................................... 13 R
Cubierta de Extremo de Engranajes ..................... 20 Radiadores ........................................................... 48
Cubrimiento de Escape ........................................ 44 S
Culata de Cilindros y Cubierta .............................. 14 Sistema de Combustible ....................................... 30
E Sumidero .............................................................. 22
Eje de Levas ......................................................... 18 T
Equipo Hidráulico .................................................. 54 Termostato ........................................................... 28
V
F Válvulas - Admisión y Escape ............................... 14
Filtro de Combustible ............................................ 33 Varilla de Acoplamiento ........................................ 23
Filtros de Aire ....................................................... 40 Varilla Indicadora .................................................. 16
H Varilla Indicadora de Aceite Extendida .................. 16
Herramientas de Servicio ..................................... 52 Ventilador de Radiador ......................................... 50
Volante y Carcasa ................................................ 38
Volante y Placa Trasera ........................................ 36
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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999
Indice - Italiano
A K
Albero a camme ................................................... 18 Kit accessori .......................................................... 11
Albero a gomiti ...................................................... 24
Alternatore ............................................................ 34
M
Apparecchiatura idraulica ...................................... 54 Motorino avviamento .............................................. 34
Asta di livello ......................................................... 16 Motorino avviamento,
Asta di livello estesa dell’olio ................................ 16 alternatore e candelette preriscaldo ................. 34
Attrezzi di manutenzione ....................................... 52 P
B Pistone ................................................................. 23
Basamento ........................................................... 16 Pompa carburante ................................................. 32
Biella ..................................................................... 23 Pompa dell’acqua .................................................. 28
Pompa dell’olio ..................................................... 16
C Pressostato dell’olio .............................................. 16
Candelette preriscaldo .......................................... 34
Collettore d’entrata ............................................... 26
Q
Collettore scarico .................................................. 26 Quadro avviamento elettrico ................................... 53
Collettori ............................................................... 26 R
Coperchio distribuzione ingranaggi ....................... 20 Radiatori ............................................................... 48
Coppa ................................................................... 22 Rivestimento scarico ............................................ 44
Cuscinetti principali ............................................... 24
S
F Serie guarnizioni ................................................... 51
Filtri dell’aria ......................................................... 40 Sistema di alimentazione carburante .................... 30
Filtro carburante ................................................... 33 Stili di motore ........................................................ 13
Filtro dell’olio ......................................................... 16
T
I Termostato ........................................................... 28
Iniettore carburante .............................................. 32 Testa cilindro e coperchio punterie ....................... 14
Interruttore temperatura ........................................ 14
Introduzione ............................................................ 1 V
Valvole - Entrata ed uscita .................................... 14
Ventilatore del radiatore ........................................ 50
Volano e alloggiamento ........................................ 38
Volano e piastra posteriore ................................... 36
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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual
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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999
Air Cleaners
Code Description of Accessory Kit Kit Part Number Page
AA Cyclonic SAE3 ............................................................................................................ 625-10030 ............. 40
Exhaust Equipment
Code Description of Accessory Kit Kit Part Number Page
NG Exhaust adaptor flange ................................................................................................625-10020 ............ 45
Guards
Code Description of Accessory Kit Kit Part Number Page
GA Radiator fan & drive guard ........................................................................................... 625-10080 ............ 42
GQ Exhaust lagging kit ......................................................................................................625-10070 ............ 44
Bearers
Code Description of Accessory Kit Kit Part Number Page
QA Gear end bearer ........................................................................................................... 625-10040 ............. 46
QB Flywheel end bearer ..................................................................................................... 625-10050 ............. 46
Radiator Equipment
Code Description of Accessory Kit Kit Part Number Page
RA Radiator & gear end bearers ......................................................................................... 625-10010 ............. 48
RC Radiator fan - pusher type ............................................................................................ 625-10060 ............. 50
RE Remote radiator ........................................................................................................... 625-10110 ............. 48
Starting Equipment
Code Description of Accessory Kit Kit Part Number Page
WT Electric start panel ....................................................................................................... 625-10100 ............. 53
Sundries
Code Description of Accessory Kit Kit Part Number Page
SD Transfer Kit .................................................................................................................. 625-10090 ............. -
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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual
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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999
Where the build number is preceded by a 9 this indicates that the engine is either of a non-standard configuration, or
contains non-standard parts or accessories.
When new parts are required for such a build it is suggested that reference be made to Lister-Petter to determine the
exact engine specification and which parts are non-standard.
DWS4 Builds 01, 02, 04 and 05 are certified by the EPA and the engine serial number will contain an 'F' to show
approval.
For example:
48 00123 DWS4 02F
Build Detail
01 Variable Speed up to 2500 r/min
02 Variable Speed up to 2500 r/min
03 Fixed Speed 1500 r/min
04 Fixed Speed 1800 r/min
05 Variable Speed up to 2500 r/min
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Issue 2: July 1998
Illustration DWS4 02
Crankcase
Illustration DWS4 01
No. Description Part Number DWS4 Remarks
Illustration DWS4 01
Camshaft
Illustration DWS4 03
No. Description Part Number DWS4 Remarks
1 Camshaft .................................................................624-10010 1
2 Key ..........................................................................624-20630 1
3 Thrust Plate ............................................................. 624-20700 1
4 Bolt ..........................................................................624-21310 2
5 Spring Washer .........................................................624-21320 2
6 Camshaft Gear ......................................................... 624-20480 1 See timing gear
- Camshaft Gear ......................................................... 624-21830 1 Build 05. See timing gear
7 Tappet ...................................................................... 624-20710 8
8 Push Rod ................................................................. 624-20720 8
Illustration DWS4 03
Illustration DWS4 05
Sump
Illustration DWS4 06
No. Description Part Number DWS4 Remarks
Illustration DWS4 06
Illustration DWS4 07
Crankshaft
Illustration DWS4 04
No. Description Part Number DWS4 Remarks
Illustration DWS4 04
Manifolds
Inlet Manifold
Illustration DWS4 08
No. Description Part Number DWS4 Remarks
Exhaust Manifold
Illustration DWS4 09
No. Description Part Number DWS4 Remarks
Illustration DWS4 08
Illustration DWS4 09
Illustration DWS4 10
Fuel System
Illustration DWS4 12
No. Description Part Number DWS4 Remarks
1 Injector ....................................................................624-21050 4
- Nozzle ..................................................................624-21060 4
2 Injector Nut ..............................................................624-21070 4
3 Gasket .....................................................................624-21080 4
4 Gasket .....................................................................624-21090 4
5 Leak-off Pipe ........................................................... 624-21160 1
6 Injector Pipe ............................................................ 624-21100 1
7 Injector Pipe ............................................................ 624-21110 1
8 Injector Pipe ............................................................ 624-21120 1
9 Injector Pipe ............................................................ 624-21130 1
10 Clamp ...................................................................... 601-10140 2 Replaces 624-21140
11 Fuel Pipe .................................................................. 624-21170 1
12 Fuel Hose ................................................................. 624-21150 1
13 Fuel Hose ................................................................ 624-21200 1
- Spiral Tube ............................................................... 624-21820 2 Not Illustrated
14 Fuel Hose ................................................................ 624-21190 1
15 Fuel Pipe ................................................................. 624-21180 1
16 Clamp ......................................................................751-13390 6
17 Bolt ..........................................................................624-21330 2
18 Washer ....................................................................624-21320 2
19 Fuel Lift Pump .......................................................... 624-50000 1 Builds 02, 03, 04, 05
20 Joint .......................................................................... 751-11761 1 Builds 02, 03, 04, 05
21 Push Rod ................................................................. 624-50010 1 Builds 02, 03, 04, 05
22 Stem ........................................................................ 751-60090 2 Builds 02, 03, 04, 05
23 Union ....................................................................... 202-42371 2 Builds 02, 03, 04, 05
24 Olive ......................................................................... 351-21640 2 Builds 02, 03, 04, 05
25 Fuel Hose ................................................................ 624-50020 1 Builds 02, 03, 04, 05
26 Clamp ...................................................................... 624-10070 2 Builds 02, 03, 04, 05
27 Fuel Lift Pump Blanking Plate .................................. 751-11770 1 Build 01
Illustration DWS4 12
Fuel Pump
Illustration DWS4 13
No. Description Part Number DWS4 Remarks
Illustration DWS4 13
Amended Text
32 Lister-Petter DWS4 Master Parts Manual
Issue 2: July 1998
Fuel Filter
Illustration DWS4 14
No. Description Part Number DWS4 Remarks
Illustration DWS4 14
Illustration DWS4 15
Backplate
Build 01
No. Description Part Number DWS4 Remarks
Illustration DWS4 16
1 Flywheel ..................................................................624-21590 1
2 Bolt ..........................................................................624-21470 4
3 Washer ............................................................................. 7863 4 Replaces 624-21490
Flywheel Housing
Builds 02, 03, 04, 05
No. Description Part Number DWS4 Remarks
Illustration DWS4 17
Air Cleaner
Cyclonic SAE3
Illustration DWS4 18
No. Description Part Number DWS4 Remarks
Illustration DWS4 18
Illustration DWS4 19
Exhaust Lagging
Illustration DWS4 20
No. Description Part Number DWS4 Remarks
Illustration DWS4 20
Exhaust Adaptor
Illustration DWS4 21
No. Description Part Number DWS4 Remarks
Illustration DWS4 21
Bearers
Gear End
Illustration DWS4 22
No. Description Part Number DWS4 Remarks
Flywheel End
Illustration DWS4 23
No. Description Part Number DWS4 Remarks
Illustration DWS4 22
Illustration DWS4 23
Illustration DWS4 24
Illustration DWS4 25
Joint Sets
Not Illustrated
No. Description Part Number DWS4 Remarks
Service Tools
Not Illustrated
No. Description Part Number DWS4 Remarks
Hydraulic Equipment
Build 05
Not Illustrated
No. Description Part Number DWS4 Remarks
USA
Lister Petter Americas Inc. 815 E. 56 Highway, Olathe, Kansas 66061 USA
Tel: +1 913 764-3512; Fax: +1 913 764-549
E-mail: info@lister-petter.com; http://www.lister-petter.com
FRANCE
Lister Petter France, 17 Avenue de l'Escouvrier, Zone d'Activites,
95842 Sarcelles Cedex, France
Tel: +33 (0)1 39330420; Fax: +33 (0)1 34195760
E-mail: commercial@lister-petter-france.fr
INDIA
Lister Petter India (P) Limited, 32/2/5/1, Kondhawa (BK), Pune 411048, India
Tel: +91 20 2693 2688/3644/3645; fax: +91 20 2693 3286
Email: smith@listerpetterindia.com
CHINA
Lister Petter China, Jinan Fuqiang Power Co. Ltd, Shandong Zhangqiu Industrial Area,
Jinan 250220, China
Tel: +86 531 8558 4852; fax: +86 531 8558 4820