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DELTA Series

DWS4 Engine
Master Parts
Manual

Manual des pièces • Manual de Piezas Prototipo


Ersatzteilhandbuch • Cataloga Parti Principale
P27-08042
Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999

Introduction - English Introduction - Français


The purpose of this Master Parts Manual is to give a record Ce Manuel des pièces constitue un dossier présentant les
of the parts used on Lister-Petter DWS4 engines together pièces utilisées sur les moteurs DWS4 Lister-Petter ainsi
with alterations and modifications that have been effected. que les changements et modifications qui ont été effectués.
Main bearings and big end bearings are available undersize Les paliers et les coussinets de bielle sont disponibles
and pistons and rings are available oversize. minorés et les pistons et les segments sont disponibles
majorés.
Due to continued development and improvement it is quite
possible that a part purchased may not completely resemble En raison d’une politique de développement et
that illustrated. Not all items are illustrated and if an item is d’amélioration permanents, il est tout à fait possible qu’une
listed without a part number it is only available as part of an pièce achetée puisse ne pas entièrement ressembler à
assembly. Although a part number may be shown, the item celle illustrée. Ce ne sont pas tous les articles qui sont
may not be available on its own but as an assembly. Items illustrés et, si un article est listé sans numéro, il n’est
that are shown indented under an entry are included in, and disponible que comme partie d’un ensemble. Bien qu’un
form part of an assembly. numéro puisse être indiqué, l’article peut ne pas être
disponible tout seul, mais sous forme d’ensemble. Les
To help the user identify parts, most lists have an illustration articles qui sont mis en retrait sous une entrée sont inclus
with the individual parts given the same item number dans un ensemble et font partie de ce dernier.
reference as appears in the list. Care should be taken to
ensure the correct illustration is being referred to. Afin d’aider l’utilisateur à identifier les pièces, la plupart
des listes comportent une illustration, les pièces
Replacement parts should be ordered by quoting the Part individuelles étant affectées de la même référence que
Number, not the illustration item number, and the engine celle figurant sur la liste. Il faut veiller à se référer à la bonne
serial number. illustration.
Each engine has a unique serial number which is stamped Les pièces de rechange devraient être commandées
on a plate attached to the air cowling. It is necessary for this enindiquant le numéro de la pièce, et non le numéro de
serial number to be identified before using this manual to l’illustration, et le numéro d’ordre du moteur.
ensure the part being requested is correct for the particular
engine. Where the Build Number is preceded by a 9 this Chaque moteur comporte un numéro d’ordre unique qui est
indicates that the engine is either of a non-standard gravé sur une plaque attachée au capot. Il est nécessaire
configuration, or contains non-standard parts or accessories. de vérifier ce numéro d’ordre avant d’utiliser ce manuel pour
veiller à ce que la pièce demandée soit correcte pour le
Engine Serial Number moteur particulier. Lorsque le numéro de construction est
précédé d’un 9, cela indique que le moteur est d’une
configuration non standard, ou contient des pièces ou
accessoires non standards.
Plaque de numéro d’ordre

Serial Number Code


46 ........... Year of manufacture code
00014 ..... Consecutive number of engine
DWS4 .... Model
A ............. Anti-clockwise rotation
Code de numéro d'ordre
001 ......... Build
46 ........... Code de l'année de fabrication
00014 ..... Numéro consécutif du moteur
DWS4 .... Modèle
A ............. Sens antihoraire
CAUTION 001 ......... Modèle du moteur
Parts that have not been approved for use on DWS4
engines cannot be relied upon for correct material,
dimensions or finish.
ATTENTION
On ne peut pas se fier aux matériaux, dimensions ou
fini des pièces qui ne sont pas homologuées pour
utilisation sur les moteurs DWS4.

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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual

Einleitung - Deutsch Introduccion - Español


In diesem Teilehauptbuch sollen die bei Lister-Petter El objeto de este Manual de Piezas Prototipo es dar una
Motoren DWS4 zur Anwendung kommenden Teile sowie descripción de las piezas usadas en los motores de Lister-
die daran vorgenommenen Änderungen und Petter DWS4, junto a las modificaciones y alteraciones que
Modifikationen aufgeführt werden. se hayan efectuado.
Hauptlager und Pleuelfußlager können mit Untermaß Los cojinetes principales y los cojinetes de biela están
geliefert werden, Kolben und Kolbenringe mit Übermaß. disponibles en tamaños reducidos y los pistones y los
aros de pistón en tamaños ampliados.
Angesichts fortgesetzter Weiterentwicklungen und
Verbesserungen kann es vorkommen, daß ein gekauftes Debido al continuo desarrollo y perfeccionamiento es muy
Teilnicht immer ganz dem abgebildeten gleicht. posible que se adquiera alguna pieza que no asemejara
totalmente a la ilustrada.
Nicht alle Teile sind abgebildet, und wenn ein Teil ohne
Teilnummer aufgeführt wird, wird es nur als Teil einer No todos los artículos tienen ilustración y si alguno figurara
Baugruppe geliefert. Auch wenn eine Teilnummer angegeben en lista y no tuviera número de pieza, es por que sólo está
ist, kann das betreffende Teil ggf. nicht allein, sondern nur disponible como parte de una unidad completa. Aunque
als Baugruppe gekauft werden. Eingerückte Teile unter einer figurara el número de pieza, pudiera ser también que no
Eintragung gehören zu und bilden einen Teil einer estuviera disponible solo, sino como parte de una unidad
Baugruppe. completa. Los artículos que figuran sangrados debajo de
una entrada están incluidos y forman parte de una unidad
Um dem Benutzer die Identifizierung von Teilen zu completa.
erleichtern, kommen die meisten Listen mit Abbildung, und
die Einzelteile haben die gleiche Kennummer wie in der Liste. Con objeto de ayudar al usuario a identificar las piezas, la
Es ist daher darauf zu achten, daß immer auf das richtige mayoría de las listas tienen una ilustración en la que las
Bild verwiesen wird. piezas individuales tienen el mismo número de referencia
de artículo que el que aparece en la lista.
Bei der Bestellung von Ersatzteilen ist nicht die Kennummer
der Abbildung, sondern die Teilnummer und die Para ordenar piezas de repuesto deberá citarse el Número
Seriennummer des Motors anzugeben. de Pieza, no el número del artículo en la ilustración, y el
Número de Serie del Motor.
Jeder Motor hat seine eigene Seriennummer, die auf einem
Schild an der Luftkanalverkleidung eingestanzt ist. Diese Cada motor tiene un número de serie único, que lleva
Seriennummer ist vor Benutzung dieses Buches zu ermitteln, grabado en una placa fijada a la cubierta del aire. Resulta
um sicherzustellen, daß das richtige Teil für den betreffenden necesario comprobar el número de serie antes de hacer
Motor bestellt wird. Wenn der Bauartnummer eine 9 uso de este manual para asegurarse de que la pieza
vorausgeht, ist der Motor entweder eine Sonderkonfiguration, requerida es la adecuada para el motor del que se trate en
oder er enthält nicht serienmäßige Teile und Zubehör. particular. En los casos en los que el Número de
Construcción vaya precedido de un 9, esto indica bien que
Motorseriennummer el motor no es se configuración prototipo o bien que contiene
piezas o accesorios que no lo son.
Placa de Número Serial

Seriennummerncode
46 ........... Baujahr
00014 ..... Seriennummer
DWS4 .... Typ Código de Número de Serial
A ............. Linksdrehung 46 ........... Ano
001 ......... Bauart 00014 ..... Número consecutivo de motor
DWS4 .... Modelo
A ............. Rotación antihorario
001 ......... Construcción de Motor
VORSICHT
Wenn Sie Teile bestellen, die nicht für Motoren DWS4
zugelassen sind, können Sie sich nicht auf die richtigen PRECAUCION
Werkstoffe, Abmessungen und Ausführung verlassen. No se puede tener confianza en que las piezas que
no hayan sido aprobadas para usarse en DWS4 sean
del material correcto o tengan las dimensiones o
acabado apropiados.

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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999

Introduzione - Italiano
Lo scopo di questo Manuale dei Pezzi Principali è quello di
dare una documentazione dei pezzi usati sui motori Lister-
Petter DWS4, assieme alle variazioni e modifiche che sono
state effettuate.
I cuscinetti principali e i cuscinetti di biella sono disponibili
minorati, mentre i pistoni e gli anelli sono disponibili
maggiorati.
A causa della linea di continuo sviluppo e perfezionamento,
è possibile che un pezzo acquistato non sia esattamente
come quello illustrato.
Non tutti gli articoli sono illustrati e se un articolo è elencato
senza un numero categorico, è disponibile solo come parte
di un complessivo. Anche quando un numero categorico è
indicato, l’articolo non è necessariamente disponibile da solo,
ma come complessivo. Gli articoli che sono indicati rientrati
sotto un titolo sono inclusi in un complessivo e ne fanno
parte.
Per aiutare l’utente ad identificare i pezzi, la maggior parte
degli elenchi ha un’illustrazione con i pezzi individuali ai quali
viene dato lo stesso numero di riferimento del pezzo che
appare sull’elenco. Si dovrà fare attenzione di consultare
l’illustrazione corretta.
I pezzi di sostituzione dovranno essere ordinati citando il
numero categorico, non il numero d’articolo dell’illustrazione,
e il numero di serie del motore.
Ciascun motore ha un numero di serie individuale che è
stampato su una piastra attaccata alla cappottatura dell’aria.
E’ necessario identificare questo numero di serie prima di
usare questo manuale per accertarsi che il pezzo richiesto
sia corretto per il particolare motore. Quando il numero di
costruzione è preceduto da un 9, ciò indica che il motore o
presenta una configurazione non standard, o contiene pezzi
o accessori non standard.
Numero di serie del motore

Seriennummerncode
46 ........... Codice anno di fabbricazione
00014 ..... Numero consecutivo di motore
DWS4 .... Modello
A ............. Rotazione in senso antiorario
001 ......... Costruzione del motore

ATTENZIONE
I pezzi il cui uso non è stato approvato per i motori
DWS4 non sono affidabili quanto a materiale,
dimensioni o finitura.

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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999

Index - English
A I
Accessory Kits ....................................................... 11 Inlet Manifold ......................................................... 26
Air Cleaner ........................................................... 40 Introduction ............................................................. 1
Alternator .............................................................. 34
J
C Joint Sets .............................................................. 51
Camshaft .............................................................. 18
Connecting Rod .................................................... 23
M
Crankcase ............................................................ 16 Main Bearing ........................................................ 24
Crankshaft ............................................................ 24 Manifolds .............................................................. 26
Cylinder Head and Cover ...................................... 14 O
D Oil Pressure Switch .............................................. 16
Dipstick ................................................................. 16 Oil Pump ............................................................... 16
Oil Strainer ........................................................... 16
E
Electric Start Panel ............................................... 53
P
Engine Builds ........................................................ 13 Piston ................................................................... 23
Exhaust Lagging ................................................... 44 R
Exhaust Manifold .................................................. 26 Radiator ................................................................ 48
Extended Oil Dipstick ........................................... 16 Radiator Fan ......................................................... 50
F S
Flywheel and Backplate ........................................ 36 Service Tools ........................................................ 52
Flywheel and Housing .......................................... 38 Starter, Alternator & Glow Plug ............................. 34
Fuel Filter ............................................................. 33 Starter Motor ........................................................ 34
Fuel Injector .......................................................... 30 Sump .................................................................... 22
Fuel Pump ............................................................ 32
Fuel System ......................................................... 30 T
Temperature Switch .............................................. 14
G Thermostat ........................................................... 28
Gear End Cover .................................................... 20
Glow Plug ............................................................. 34 V
Valves - Inlet and Exhaust .................................... 14
H
Hydraulic Equipment ............................................. 54 W
Water Pump ......................................................... 28

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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual

Index - Français
A J
Alternateur ............................................................ 34 Jauge de niveau d’huile ........................................ 16
Arbre à cames ...................................................... 18 Jauge de niveau d’huile rehaussée ........................ 16
B K
Bielle ..................................................................... 23 Kits d’accessoires ..................................................11
Bloc moteur .......................................................... 16 M
Bougie de préchauffage ........................................ 34 Manocontact de pression d’huile .......................... 16
C Modèles des moteurs ........................................... 13
Carter de distribution ............................................ 20 O
Carter d’huile ........................................................ 22 Outils pour l’entretien moteur ................................ 52
Circuit de combustible .......................................... 30
Collecteur d’admission ......................................... 26 P
Collecteur d’échappement .................................... 26 Paliers .................................................................. 24
Collecteurs ........................................................... 26 Piston ................................................................... 23
Crépine à huile ..................................................... 16 Pochette de joints ................................................. 51
Culasse et couvre-culasse ................................... 14 Pompe à eau ........................................................ 28
Pompe à huile ....................................................... 16
D Pompe d'injection .................................................. 32
Démarreur ............................................................ 34
Démarreur, alternateur et bougie de préchauffage 34 R
Radiateurs ............................................................ 48
E
Envelopppe du calorifugeage pour échappement ... 44 S
Equipement hydraulique ........................................ 54 Sécurité de température ....................................... 14
Soupapes - d’admission et d’échappement ......... 14
T
F Thermostat ............................................................ 28
Filtre à combustible .............................................. 33 Tableau de démarrage électrique ........................... 53
Filtres à air ............................................................ 40
I V
Injecteur ............................................................... 32 Ventilateur ............................................................ 50
Introduction ............................................................. 1 Vilebrequin ............................................................ 24
Volant et carter volant ........................................... 38
Volant et contre-plaque support de démarreur ...... 36

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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999

Sachverzeichnis - Deutsch
A N
Abgassammelrohr ................................................ 26 Nockenwelle .......................................................... 18
Auspuffisoliermaterial ........................................... 44
O
D Öldruckschalter ..................................................... 16
Dichtungssätze ..................................................... 51 Ölpeilstab ............................................................. 16
Ölpumpe ............................................................... 16
E Ölsieb ................................................................... 16
Einlaßkrümmer ..................................................... 26 Ölwanne ............................................................... 22
Einleitung ................................................................ 1
Einspritzpumpe ..................................................... 32 P
Pleuelstange ......................................................... 23
G
Glühkerze ............................................................. 34 S
Schwungrad und Gehäuse ................................... 38
H Schwungrad und Starterflansch ............................ 36
Hauptlager ............................................................. 24 Starter, Lichtmaschine, Glühkerze ........................ 34
Hydraulisches Zubehör .......................................... 54 Startermotor .......................................................... 34
Start Panel ............................................................ 53
K Stirnradgetriebedeckel ........................................... 20
Kolben .................................................................. 23 T
Kraftstoffeinspritzdüse .......................................... 32 Temperaturschalter ............................................... 14
Kraftstoffilter ......................................................... 33 Thermostat ........................................................... 28
Kraftstoffsystem .................................................... 30
Krümmer .............................................................. 26 V
Kühler ................................................................... 48 Ventilator .............................................................. 50
Kurbelgehäuse ..................................................... 16 Ventile - Einlaß- und Auslaß- ................................ 14
Kurbelwelle ........................................................... 24 Verlängerter Ölpeilstab ......................................... 16
L W
Lichtmaschine ...................................................... 34 Wartungswerkzeug ............................................... 52
Luftfilter ................................................................ 40 Wasserpumpe ...................................................... 28
M Z
Motorbauarten ...................................................... 13 Zubehörsätze.........................................................11
Zylinderkopf und Ventildeckel ............................... 14

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Issue 3: Jan 1999 Lister-Petter DWS4 Master Parts Manual

Indice - Español
A I
Alternador ............................................................. 34 Interruptor de Presión de Aceite ............................ 16
Arranque, Alternador y Bujia ................................. 34 Interruptor de Temperatura ..................................... 14
Introduccion ............................................................ 1
B Inyector de Combustible ........................................ 32
Bomba de Aceite .................................................. 16
Bomba de Agua .................................................... 28 J
Bomba de Combustible ......................................... 32 Juegos de Uniones ............................................... 51
Bujia de Encendido ............................................... 34
K
C Kits de Accesorios ................................................. 11
Cárter ................................................................... 16
Cigüeñal ............................................................... 24
M
Cojinetes Principales ............................................ 24 Motor de Arranque ................................................ 34
Colador de Aceite ................................................. 16 P
Colector de Admisión ........................................... 26 Panel de Arranque Eléctrico .................................. 53
Colector de Escape .............................................. 26 Pistón ................................................................... 23
Colectores ............................................................ 26
Construcciones de Motor ...................................... 13 R
Cubierta de Extremo de Engranajes ..................... 20 Radiadores ........................................................... 48
Cubrimiento de Escape ........................................ 44 S
Culata de Cilindros y Cubierta .............................. 14 Sistema de Combustible ....................................... 30
E Sumidero .............................................................. 22
Eje de Levas ......................................................... 18 T
Equipo Hidráulico .................................................. 54 Termostato ........................................................... 28
V
F Válvulas - Admisión y Escape ............................... 14
Filtro de Combustible ............................................ 33 Varilla de Acoplamiento ........................................ 23
Filtros de Aire ....................................................... 40 Varilla Indicadora .................................................. 16
H Varilla Indicadora de Aceite Extendida .................. 16
Herramientas de Servicio ..................................... 52 Ventilador de Radiador ......................................... 50
Volante y Carcasa ................................................ 38
Volante y Placa Trasera ........................................ 36

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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999

Indice - Italiano
A K
Albero a camme ................................................... 18 Kit accessori .......................................................... 11
Albero a gomiti ...................................................... 24
Alternatore ............................................................ 34
M
Apparecchiatura idraulica ...................................... 54 Motorino avviamento .............................................. 34
Asta di livello ......................................................... 16 Motorino avviamento,
Asta di livello estesa dell’olio ................................ 16 alternatore e candelette preriscaldo ................. 34
Attrezzi di manutenzione ....................................... 52 P
B Pistone ................................................................. 23
Basamento ........................................................... 16 Pompa carburante ................................................. 32
Biella ..................................................................... 23 Pompa dell’acqua .................................................. 28
Pompa dell’olio ..................................................... 16
C Pressostato dell’olio .............................................. 16
Candelette preriscaldo .......................................... 34
Collettore d’entrata ............................................... 26
Q
Collettore scarico .................................................. 26 Quadro avviamento elettrico ................................... 53
Collettori ............................................................... 26 R
Coperchio distribuzione ingranaggi ....................... 20 Radiatori ............................................................... 48
Coppa ................................................................... 22 Rivestimento scarico ............................................ 44
Cuscinetti principali ............................................... 24
S
F Serie guarnizioni ................................................... 51
Filtri dell’aria ......................................................... 40 Sistema di alimentazione carburante .................... 30
Filtro carburante ................................................... 33 Stili di motore ........................................................ 13
Filtro dell’olio ......................................................... 16
T
I Termostato ........................................................... 28
Iniettore carburante .............................................. 32 Testa cilindro e coperchio punterie ....................... 14
Interruttore temperatura ........................................ 14
Introduzione ............................................................ 1 V
Valvole - Entrata ed uscita .................................... 14
Ventilatore del radiatore ........................................ 50
Volano e alloggiamento ........................................ 38
Volano e piastra posteriore ................................... 36

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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999

DWS4 Accessory Kits


Some accessory kits are not compatible with others or suitable for all engine builds.
In some instances more than one accessory kit code is included in the listings on a page.
In these cases care must be taken to check the details given in ‘Description of Accessory Kit’ to help identify
the kit items needed, as more items than are actually required in a specific accessory kit may be listed.

Air Cleaners
Code Description of Accessory Kit Kit Part Number Page
AA Cyclonic SAE3 ............................................................................................................ 625-10030 ............. 40

Exhaust Equipment
Code Description of Accessory Kit Kit Part Number Page
NG Exhaust adaptor flange ................................................................................................625-10020 ............ 45

Guards
Code Description of Accessory Kit Kit Part Number Page
GA Radiator fan & drive guard ........................................................................................... 625-10080 ............ 42
GQ Exhaust lagging kit ......................................................................................................625-10070 ............ 44

Bearers
Code Description of Accessory Kit Kit Part Number Page
QA Gear end bearer ........................................................................................................... 625-10040 ............. 46
QB Flywheel end bearer ..................................................................................................... 625-10050 ............. 46

Radiator Equipment
Code Description of Accessory Kit Kit Part Number Page
RA Radiator & gear end bearers ......................................................................................... 625-10010 ............. 48
RC Radiator fan - pusher type ............................................................................................ 625-10060 ............. 50
RE Remote radiator ........................................................................................................... 625-10110 ............. 48

Starting Equipment
Code Description of Accessory Kit Kit Part Number Page
WT Electric start panel ....................................................................................................... 625-10100 ............. 53

Sundries
Code Description of Accessory Kit Kit Part Number Page
SD Transfer Kit .................................................................................................................. 625-10090 ............. -

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Lister-Petter DWS4 Master Parts Manual Issue 3: Jan 1999

DWS4 Engine Builds

Where the build number is preceded by a 9 this indicates that the engine is either of a non-standard configuration, or
contains non-standard parts or accessories.
When new parts are required for such a build it is suggested that reference be made to Lister-Petter to determine the
exact engine specification and which parts are non-standard.
DWS4 Builds 01, 02, 04 and 05 are certified by the EPA and the engine serial number will contain an 'F' to show
approval.
For example:
48 00123 DWS4 02F

Build Detail
01 Variable Speed up to 2500 r/min
02 Variable Speed up to 2500 r/min
03 Fixed Speed 1500 r/min
04 Fixed Speed 1800 r/min
05 Variable Speed up to 2500 r/min

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Issue 2: July 1998

Cylinder Head and Cover


Illustration DWS4 02
No. Description Part Number DWS4 Remarks

1 Cylinder Head Assembly .........................................620-10030 1


2 Sealing Cap .......................................................... 624-20000 8
3 Sealing Cap .......................................................... 624-20010 7
4 Valve Guide .......................................................... 624-20020 8
5 Inlet Valve Seat .....................................................624-20030 4
6 Exhaust Valve Seat .............................................. 624-20040 4
7 Combustion Jet .................................................... 624-20050 4
8 Drain Plug ............................................................. 624-20060 2
9 Gasket ..................................................................624-20080 2
10 Inlet Valve ............................................................. 624-20140 4
11 Exhaust Valve ....................................................... 624-20150 4
12 Valve Spring .........................................................624-20160 8
13 Upper Retainer .....................................................624-20170 8
14 Cotter Valve .......................................................... 624-20180 16
15 Valve Stem Seal ................................................... 624-20190 8
16 Cap ..........................................................................624-20200 8
17 Cylinder Head Bolt ................................................... 624-20090 17
18 Cylinder Head Gasket ............................................. 624-20100 1
19 Front Lifting Eye ...................................................... 624-20110 1
20 Rear Lifting Eye ....................................................... 624-20120 1
21 Gasket .....................................................................624-20130 1
22 Bolt ..........................................................................624-21310 2
23 Bolt ..........................................................................624-21330 4
24 Washer ....................................................................624-21320 6
- Rocker Assembly .................................................... 620-20000 8
25 Jam Nut ................................................................ 624-20210 8
26 Rocker .................................................................. 624-20220 8
27 Rocker Screw ....................................................... 624-20230 8
28 Rocker Spring.......................................................... 624-20240 3
- Rocker Shaft Assembly ........................................... 620-20010 1
29 Rocker Shaft ........................................................................ 1 Not Available Separately
30 Rocker Shaft Plug ................................................ 624-20250 2
31 Snap Ring ................................................................624-20260 2
32 Rocker Shaft Bracket .............................................. 624-20270 4
33 Rocker Bracket Bolt ................................................. 624-20280 4
34 Bolt ..........................................................................624-21430 4
35 Washer ....................................................................624-21320 4
36 Rocker Cover .......................................................... 624-20660 1
37 Rocker Gasket ........................................................624-20670 1
38 Bolt ..........................................................................624-21340 5
39 Washer ....................................................................624-21320 5
40 Filler Cap .................................................................624-20680 1
41 Breather Hose .........................................................624-20890 1
42 Temperature Switch ................................................. 064-42875 1
43 Copper Washer ....................................................... 614-00924 1

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Issue 2: July 1998

Illustration DWS4 02

Lister-Petter DWS4 Master Parts Manual 15


Issue 2: July 1998

Crankcase
Illustration DWS4 01
No. Description Part Number DWS4 Remarks

1 Crankcase Assembly ...............................................620-10000 1


2 Bearing Cap ......................................................................... 4 Not Available Separately
3 Bearing Cap ......................................................................... 1 Not Available Separately
4 Bearing Cap Bolt ..................................................624-20300 10
5 Sealing Cap .......................................................... 624-20290 10
6 Side Cover ............................................................624-20310 1
7 Gasket ..................................................................624-20320 1
8 Bolt .......................................................................624-21310 15
9 Washer .................................................................624-21320 15
10 Sealing Cap ............................................................. 624-20330 6
11 Tapered Plug ...........................................................624-20070 6
12 Expansion Plug ....................................................... 624-20370 1
13 Dowel Pin ................................................................624-20340 2
14 Dowel Pin ................................................................624-20350 2
15 Dowel Pin ................................................................624-20360 2
16 Bushing ...................................................................624-20380 1
17 Idler Shaft ................................................................624-20390 1
18 Tapered Plug ...........................................................624-20400 1
19 Union .......................................................................624-20880 1
20 Oil Filter ...................................................................624-20870 1
21 Relief Valve ............................................................. 624-20830 1
22 Gasket .....................................................................624-20840 1
23 Oil Pump .................................................................624-20770 1
24 'O' Ring ....................................................................624-20780 1
25 Nut...........................................................................624-20790 1
26 Spring Washer ......................................................... 624-21460 1
27 Bolt ..........................................................................624-21330 4
28 Spring Washer ......................................................... 624-21320 4
29 Oil Strainer ..............................................................624-20810 1
30 'O' Ring ....................................................................624-20820 1
31 Oil Pressure Switch .................................................. 624-10110 1 Replaces 624-21290
- Terminal Protection Boot .......................................... 757-17390 1 Not used with 624-21290
32 Extended Dipstick .................................................... 624-20550 1 Builds 01, 02, 05
- Dipstick ....................................................................624-20690 1 Builds 03, 04
33 Dipstick Guide ......................................................... 624-20800 1 Builds 01, 02, 05
34 Extended Dipstick Bracket....................................... 624-10050 1 Builds 01, 02, 05
35 Bolt ..........................................................................624-21310 4
36 Spring Washer ......................................................... 624-21320 4
37 'O' Ring ....................................................................624-21620 1

16 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 01

Lister-Petter DWS4 Master Parts Manual 17


Issue 2: July 1998

Camshaft
Illustration DWS4 03
No. Description Part Number DWS4 Remarks

1 Camshaft .................................................................624-10010 1
2 Key ..........................................................................624-20630 1
3 Thrust Plate ............................................................. 624-20700 1
4 Bolt ..........................................................................624-21310 2
5 Spring Washer .........................................................624-21320 2
6 Camshaft Gear ......................................................... 624-20480 1 See timing gear
- Camshaft Gear ......................................................... 624-21830 1 Build 05. See timing gear
7 Tappet ...................................................................... 624-20710 8
8 Push Rod ................................................................. 624-20720 8

18 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 03

Lister-Petter DWS4 Master Parts Manual 19


Issue 2: July 1998

Gear End Cover


Illustration DWS4 05
No. Description Part Number DWS4 Remarks

1 Front Plate ............................................................... 624-20410 1


- Front Plate ............................................................... 624-21900 1 Build 05
2 Front Plate Gasket ................................................... 624-20420 1
3 Bolt .......................................................................... 624-21310 5 8 on Build 05
4 Washer .................................................................... 624-21320 5 8 on Build 05
5 Timing Gear Case .................................................... 624-20430 1
- Timing Gear Case .................................................... 624-21840 1 Build 05
6 Gear Case Gasket ................................................... 624-20440 1
- Gear Case Gasket ................................................... 624-21850 1 Build 05
7 Bolt .......................................................................... 624-21350 13 12 on Build 05
- Spacer ..................................................................... 624-21020 1 Not Illustrated
8 Washer .................................................................... 624-21320 13 12 on Build 05
9 Timing Gear Cover .................................................... 624-20450 1
10 'O' Ring .................................................................... 624-20460 1
11 Bolt .......................................................................... 624-21360 5 8 on Build 05
12 Washer .................................................................... 624-21320 5 8 on Build 05
13 Oil Seal .................................................................... 624-20470 1
14 Camshaft Gear ......................................................... 624-20480 1 See Camshaft
- Camshaft Gear ......................................................... 624-21830 1 Build 05. See Camshaft
15 Injection Pump Gear ................................................ 624-20490 1
- Injection Pump Gear ................................................ 624-21860 1 Build 05
16 Idler Assembly ......................................................... 620-20040 1
- Idler Assembly ......................................................... 620-21000 1 Build 05
- Idler Gear .............................................................................. 1 Not Available Separately
17 Bush ..................................................................... 624-20500 1
18 Thrust Plate ............................................................. 624-20510 1
19 Bolt ..........................................................................624-21440 1
20 Spring Washer ......................................................... 624-21460 1
21 Oil Pump Gear ......................................................... 624-20520 1
- Oil Pump Gear ......................................................... 624-21870 1 Build 05
22 Crankshaft Gear ....................................................... 624-20640 1 See Crankshaft
- Crankshaft Gear ....................................................... 624-21880 1 Build 05. See Crankshaft

20 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 05

Lister-Petter DWS4 Master Parts Manual 21


Issue 2: July 1998

Sump
Illustration DWS4 06
No. Description Part Number DWS4 Remarks

1 Oil Sump .................................................................620-20050 1


- Oil Sump .............................................................................. 1 Not Available Separately
2 Drain Plug ............................................................. 624-20540 1
3 Gasket ..................................................................624-20530 1
4 Bolt ..........................................................................624-21310 24
5 Spring Washer .........................................................624-21320 24

Illustration DWS4 06

22 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Piston & Connecting Rod


Illustration DWS4 07
No. Description Part Number DWS4 Remarks

1 Piston (standard) .....................................................624-21630 4 See Note.


- Piston (oversize 0.25 mm) ................................ 624-21630/025 4
- Piston (oversize 0.50 mm) ................................ 624-21630/050 4
2 Piston Ring Set (standard) ...................................... 620-20060 4
- Piston Ring Set (oversize 0.25 mm) ................. 620-20060/025 4
- Piston Ring Set (oversize 0.50 mm) ................. 620-20060/050 4
3 Piston Pin ................................................................ 624-20560 4
4 Circlip ...................................................................... 624-20570 8
- Connecting Rod Assembly ...................................... 620-20070 4
5 Connecting Rod .................................................................... 4 Not Available Separately
6 Bush .....................................................................624-20600 4
7 Connecting Bolt .................................................... 624-20590 8
8 Nut ........................................................................624-20580 8
9 Con-Rod Bearing (standard) .................................... 620-20080 8
- Con-Rod Bearing (undersize 0.25 mm) ............ 620-20080/025 8
- Con-Rod Bearing (undersize 0.50 mm) ............ 620-20080/050 8
- Con-Rod Bearing (undersize 0.75 mm) ............ 620-20080/075 8

Note: Piston does not include rings, pin or circlips.

Illustration DWS4 07

Lister-Petter DWS4 Master Parts Manual 23


Issue 2: July 1998

Crankshaft
Illustration DWS4 04
No. Description Part Number DWS4 Remarks

1 Crankshaft ............................................................... 624-21640 1


2 Flange Nut ...............................................................624-20610 1
3 Dowel Pin ................................................................624-20620 2
4 Key ..........................................................................624-20630 2
5 Crankshaft Gear ....................................................... 624-20640 1 See Timing Gear
- Crankshaft Gear ....................................................... 624-21580 1 Build 05. See Timing Gear
6 Crankshaft Pulley ..................................................... 624-20650 1
7 Main Bearing ............................................................ 620-20020 5
- Main Bearing - Undersize 0.25 mm .................... 620-20020/025 5
- Main Bearing - Undersize 0.50 mm .................... 620-20020/050 5
- Main Bearing - Undersize 0.75 mm .................... 620-20020/075 5
8 Thrust Washer ......................................................... 620-20030 3

24 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 04

Lister-Petter DWS4 Master Parts Manual 25


Issue 2: July 1998

Manifolds
Inlet Manifold
Illustration DWS4 08
No. Description Part Number DWS4 Remarks

1 Inlet Manifold ...........................................................624-20730 1


2 Gasket .....................................................................624-20740 1
3 Bolt ..........................................................................624-21340 16
4 Washer ....................................................................624-21320 20
5 Spacer .....................................................................624-20850 1
6 Bolt ..........................................................................624-21370 4
7 Air Inlet Elbow.......................................................... 624-20860 1
8 Gasket .....................................................................624-20990 2

Exhaust Manifold
Illustration DWS4 09
No. Description Part Number DWS4 Remarks

9 Exhaust Manifold .....................................................624-20750 1


10 Gasket .....................................................................624-20760 1
11 Bolt ..........................................................................624-21330 8
12 Stud .........................................................................624-21040 4

26 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 08

Illustration DWS4 09

Lister-Petter DWS4 Master Parts Manual 27


Issue 2: July 1998

Water Pump & Thermostat


Illustration DWS4 10
No. Description Part Number DWS4 Remarks

1 Water Pump ............................................................624-20900 1


2 Gasket .....................................................................624-20910 1
3 Pulley .......................................................................624-20920 1
4 Bolt ..........................................................................624-21380 5
5 Spring Washer .........................................................624-21320 5
6 Bolt ..........................................................................624-21390 4
7 Spring Washer .........................................................624-21320 4
8 Washer ....................................................................624-21400 4
9 Thermostat Assembly .............................................. 624-20930 1
10 Thermostat ...........................................................624-21650 1
11 Gasket ..................................................................624-21660 1
12 Gasket .....................................................................624-20940 1
13 Bolt ..........................................................................624-21410 1
14 Bolt ..........................................................................624-21380 1
15 Washer ....................................................................624-21330 2
16 Bypass Hose ...........................................................624-20950 1
17 Hose Clamp ............................................................624-20960 2
18 Belt .......................................................................... 624-20970 1
- Belt .......................................................................... 624-21890 1 Build 05

28 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 10

Lister-Petter DWS4 Master Parts Manual 29


Issue 2: July 1998

Fuel System
Illustration DWS4 12
No. Description Part Number DWS4 Remarks

1 Injector ....................................................................624-21050 4
- Nozzle ..................................................................624-21060 4
2 Injector Nut ..............................................................624-21070 4
3 Gasket .....................................................................624-21080 4
4 Gasket .....................................................................624-21090 4
5 Leak-off Pipe ........................................................... 624-21160 1
6 Injector Pipe ............................................................ 624-21100 1
7 Injector Pipe ............................................................ 624-21110 1
8 Injector Pipe ............................................................ 624-21120 1
9 Injector Pipe ............................................................ 624-21130 1
10 Clamp ...................................................................... 601-10140 2 Replaces 624-21140
11 Fuel Pipe .................................................................. 624-21170 1
12 Fuel Hose ................................................................. 624-21150 1
13 Fuel Hose ................................................................ 624-21200 1
- Spiral Tube ............................................................... 624-21820 2 Not Illustrated
14 Fuel Hose ................................................................ 624-21190 1
15 Fuel Pipe ................................................................. 624-21180 1
16 Clamp ......................................................................751-13390 6
17 Bolt ..........................................................................624-21330 2
18 Washer ....................................................................624-21320 2
19 Fuel Lift Pump .......................................................... 624-50000 1 Builds 02, 03, 04, 05
20 Joint .......................................................................... 751-11761 1 Builds 02, 03, 04, 05
21 Push Rod ................................................................. 624-50010 1 Builds 02, 03, 04, 05
22 Stem ........................................................................ 751-60090 2 Builds 02, 03, 04, 05
23 Union ....................................................................... 202-42371 2 Builds 02, 03, 04, 05
24 Olive ......................................................................... 351-21640 2 Builds 02, 03, 04, 05
25 Fuel Hose ................................................................ 624-50020 1 Builds 02, 03, 04, 05
26 Clamp ...................................................................... 624-10070 2 Builds 02, 03, 04, 05
27 Fuel Lift Pump Blanking Plate .................................. 751-11770 1 Build 01

30 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 12

Lister-Petter DWS4 Master Parts Manual 31


Issue 2: July 1998

Fuel Pump
Illustration DWS4 13
No. Description Part Number DWS4 Remarks

1 Injection Pump - 1500 r/min ..................................... 624-10080 1 Builds 03


- Injection Pump - 1800 r/min ..................................... 624-10090 1 Builds 04
- Injection Pump - 2500 r/min ..................................... 624-10100 1 Builds 01, 02
2 Injection Pump Flange ............................................. 624-20980 1
3 Gasket .....................................................................624-21000 1
4 'O' - Ring .................................................................624-20460 1
5 Stud .........................................................................624-21010 2
6 Nut...........................................................................624-21030 2
7 Retainer ...................................................................624-21020 2
8 Spring Washer .........................................................624-21320 3
9 Bolt ..........................................................................624-21330 1
10 Tamperproof Screw ................................................. 272-00798 1

Illustration DWS4 13

Amended Text
32 Lister-Petter DWS4 Master Parts Manual
Issue 2: July 1998

Fuel Filter
Illustration DWS4 14
No. Description Part Number DWS4 Remarks

1 Fuel Filter ................................................................ 624-21210 1


2 Cartridge ...............................................................624-21220 1
3 Filter Bracket Assembly ........................................... 624-10020 1
4 Bolt ..........................................................................624-21420 2
5 Bolt ..........................................................................624-21310 2
6 Spring Washer .........................................................624-21320 4

Illustration DWS4 14

Lister-Petter DWS4 Master Parts Manual 33


Issue 2: July 1998

Starter, Alternator & Glow Plug


Illustration DWS4 15
No. Description Part Number DWS4 Remarks

1 Starter ...................................................................... 624-21231 1 Replaces 624-21230


2 Glow Plug ................................................................ 624-21250 4
3 Connection Plate...................................................... 624-21240 1
4 Alternator ................................................................. 624-50540 1 Replaces 624-21280
5 Bracket .................................................................... 624-21260 1
6 Adjusting Plate ........................................................ 624-21270 1
7 Bolt .......................................................................... 624-21330 3
8 Washer .................................................................... 624-21320 3
9 Washer .................................................................... 624-21670 1
10 Bolt .......................................................................... 624-21450 2
11 Spring Washer ......................................................... 624-21460 2

34 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 15

Lister-Petter DWS4 Master Parts Manual 35


Issue 2: July 1998

Flywheel and Backplate


Flywheel
Illustration DWS4 16
Builds 01
No. Description Part Number DWS4 Remarks

1 Flywheel Assembly .................................................. 620-20110 1


Flywheel ............................................................................... 1 Not Available Separately
Gear Ring ............................................................. 624-21300 1
2 Bearing ....................................................................624-21500 1
3 Lock Washer ...........................................................624-21510 2
4 Bolt ..........................................................................624-21470 4

Backplate
Build 01
No. Description Part Number DWS4 Remarks

1 Backplate ................................................................ 624-21520 1


2 Gasket .....................................................................624-21530 1
3 Oil Seal Case .......................................................... 624-21540 1
4 'O' Ring ....................................................................624-21550 1
5 Bolt ..........................................................................624-21440 10
6 Spring Washer .........................................................624-21460 18
7 Bolt ..........................................................................624-21450 6
8 Oil Seal ....................................................................624-21560 1
9 Stud .........................................................................624-21570 2
10 Lock Nut ..................................................................624-21580 2

36 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 16

Lister-Petter DWS4 Master Parts Manual 37


Issue 2: July 1998

Flywheel and Housing


Flywheel
Illustration DWS4 17
Build 02, 03, 04, 05
No. Description Part Number DWS4 Remarks

1 Flywheel ..................................................................624-21590 1
2 Bolt ..........................................................................624-21470 4
3 Washer ............................................................................. 7863 4 Replaces 624-21490

Flywheel Housing
Builds 02, 03, 04, 05
No. Description Part Number DWS4 Remarks

1 Flywheel Housing .................................................... 624-21600 1


2 Gasket .....................................................................624-21530 1
3 Sealing Washer ....................................................... 624-20080 1
4 Drain Plug ................................................................624-20060 1
5 Bolt ..........................................................................624-21480 10
6 Spring Washer .........................................................624-21460 14
7 Bolt ..........................................................................624-21450 8
8 Oil Seal ....................................................................624-21560 1
9 Stud .........................................................................624-21610 2
10 Lock Nut ..................................................................624-21580 2
11 Plug .........................................................................624-21680 1

38 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 17

Lister-Petter DWS4 Master Parts Manual 39


Issue 2: July 1998

Air Cleaner
Cyclonic SAE3
Illustration DWS4 18
No. Description Part Number DWS4 Remarks

- Accessory Kit AA .....................................................625-10030 1


1 Air Cleaner Assembly .............................................. 624-21690 1
- Air Cleaner Element ............................................. 624-21700 1
2 Cap Assembly .........................................................624-21710 1
3 Band Assembly ....................................................... 624-21720 2
4 Indicator ..................................................................624-21730 1
5 Air Inlet Hose ........................................................... 624-50060 1
- Air Inlet Restrictor .................................................... 624-10120 1 Build 03
- Transfer .................................................................... 601-34900 1 Build 03
6 Hose Clip ................................................................. 027-04235 2
7 Air Cleaner Bracket Assembly ................................. 624-50031 1
8 Screw - M10 ............................................................ 272-00706 4
9 Nut - M10 ................................................................. 272-00681 4
10 Spring Washer - M8 ................................................. 272-00360 1
11 Lock Washer ............................................................ 272-00311 14
12 Screw - M10 ............................................................ 272-00707 2
13 Screw - M8 .............................................................. 272-00739 1
14 Washer - M8 ............................................................ 272-00715 1

40 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 18

Lister-Petter DWS4 Master Parts Manual 41


Issue 2: July 1998

Guard - Fan Drive


Illustration DWS4 19
No. Description Part Number DWS4 Remarks

- Accessory Kit GA .................................................... 625-10080 1


1 Spacer .....................................................................201-42550 2
2 Spring Washer - M8 ................................................ 272-00360 22
3 Bolt - M8 ..................................................................272-00667 1
4 Screw - M8 ..............................................................272-00674 6
5 Screw - M8 ..............................................................272-00698 6
6 Washer - M12 .......................................................... 272-00705 1
7 Bolt - M8 .................................................................. 272-00711 2
8 Screw - M12 ............................................................272-00713 1
9 Washer - M8 ............................................................272-00715 22
10 Screw - M8 ..............................................................272-00739 3
11 Fan Guard ...............................................................624-50250 2
12 Mounting Bracket .................................................... 624-50260 1
13 Mounting Plate ........................................................624-50270 1
14 Pulley Guard ............................................................624-50280 1
15 Plate ........................................................................624-50290 1
16 Alternator Guard ......................................................624-50300 1
17 Anchor Bracket ........................................................ 624-50320 1
18 Anchor Bracket ........................................................ 624-50310 1

42 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 19

Lister-Petter DWS4 Master Parts Manual 43


Issue 2: July 1998

Exhaust Lagging
Illustration DWS4 20
No. Description Part Number DWS4 Remarks

- Accessory Kit GQ .................................................... 625-10070 1


1 Spring Washer - M8 ................................................ 272-00071 2
2 Screw - M8 ..............................................................272-00698 2
3 Washer - M8 ............................................................272-00751 2
4 Lagging ...................................................................624-50230 1
5 Tag ..........................................................................624-50240 2

Illustration DWS4 20

44 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Exhaust Adaptor
Illustration DWS4 21
No. Description Part Number DWS4 Remarks

- Accessory Kit NG .................................................... 625-10020 1


1 Exhaust Flange ....................................................... 624-21740 1
2 Gasket .....................................................................624-21750 1
- Spring Washer ......................................................... 272-00360 4
- Nut ...........................................................................272-00680 4
- Spacer .....................................................................751-13220 4

Illustration DWS4 21

Lister-Petter DWS4 Master Parts Manual 45


Issue 2: July 1998

Bearers
Gear End
Illustration DWS4 22
No. Description Part Number DWS4 Remarks

- Accessory Kit QA .................................................... 625-10040 1


1 Washer - M12 .......................................................... 272-00705 8
2 Screw - M12 ............................................................272-00712 8
3 Mounting Foot .........................................................624-50070 2

Flywheel End
Illustration DWS4 23
No. Description Part Number DWS4 Remarks

- Accessory Kit QB .................................................... 625-10050 1


1 Washer - M12 .......................................................... 272-00705 8
2 Screw - M12 ............................................................272-00713 8
3 Mounting Foot .........................................................624-50100 2

46 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 22

Illustration DWS4 23

Lister-Petter DWS4 Master Parts Manual 47


Issue 2: July 1998

Radiator & Gear End Bearers


Accessory Kits RA and RE
Illustration DWS4 24
No. Description Part Number DWS4 Remarks

- Accessory Kit RA .................................................... 625-10010 1 Radiator and bearers


1 Radiator ................................................................... 624-21760 1
- Radiator Overflow Pipe ............................................. 624-50570 1
- Radiator Overflow Pipe Clip ...................................... 624-50580 2
2 Top Hose .................................................................. 624-21770 1
3 Bottom Hose ............................................................ 624-21780 1
4 Hose Clip ................................................................. 027-04232 4
5 Anchor Bracket ........................................................ 624-50210 2
6 Anti-vibration Mounting ............................................. 624-50200 6
7 Radiator Stay ........................................................... 624-50220 2
8 Screw - M8 .............................................................. 272-00665 4
9 Nut - M8 ................................................................... 272-00680 8
10 Spring Washer - M8 ................................................. 272-00360 10
11 Washer - M8 ............................................................ 272-00715 14
12 Bolt - M8 .................................................................. 272-00667 1
13 Spacer ..................................................................... 201-42570 1
14 Screw - M12 ............................................................ 272-00712 8
15 Gear End Mounting Foot Assembly ......................... 624-50070 2
16 Inlet Side Support Bracket ....................................... 624-50140 1
17 Exhaust Side Support Bracket ................................. 624-50170 1
18 Shoulder Washer ..................................................... 624-50190 4
19 Screw - M8 .............................................................. 272-00698 4
20 Spring Washer - M8 ................................................. 272-00705 8

- Accessory Kit RE ..................................................... 625-10110 1 Remote radiator kit


1 Radiator ................................................................... 624-21760 1
- Radiator Overflow Pipe ............................................. 624-50570 1
- Radiator Overflow Pipe Clip ...................................... 624-50580 2
2 Top Hose .................................................................. 624-21770 1
3 Bottom Hose ............................................................ 624-21780 1
4 Hose Clip ................................................................. 027-04232 4

48 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Illustration DWS4 24

Lister-Petter DWS4 Master Parts Manual 49


Issue 2: July 1998

Radiator Fan - Pusher Type


Illustration DWS4 25
No. Description Part Number DWS4 Remarks

- Accessory Kit RC .................................................... 625-10060 1


1 Bolt - M8 ..................................................................272-00667 4
2 Spring Washer .........................................................272-00071 4
3 Washer ....................................................................272-00715 4
4 Plate ........................................................................624-21790 1
5 Fan ..........................................................................624-21810 1
6 Spacer .....................................................................624-21800 1

Illustration DWS4 25

50 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Joint Sets
Not Illustrated
No. Description Part Number DWS4 Remarks

- Overhaul Gasket Set ............................................... 657-35170 1


- Decarbonising Set ...................................................657-35160 1

Lister-Petter DWS4 Master Parts Manual 51


Issue 2: July 1998

Service Tools
Not Illustrated
No. Description Part Number DWS4 Remarks

- Valve Spring Pusher ................................................. 317-50029 1


- Valve Guide Remover / Installer ................................ 317-50033 1
- Stem Seal Installer ................................................... 317-50124 1
- Valve Seat Insert Caulking Tool ................................ 317-50125 1
- Piston Ring Pliers .................................................... 317-50203 1
- Piston Installer ......................................................... 317-50202 1
- Idler Bushing Installer ............................................... 317-50126 1
- Idler Shaft Puller ....................................................... 317-50127 1
- Oil Seal Sleeve Installer Set ..................................... 317-50128 1
- Adaptor - Compression Gauge ................................. 317-50129 1
- Compression Gauge ................................................ 317-50520 1
- Turning Socket ......................................................... 317-50130 1
- Socket - Camshaft Thrust Plate / Rocker ................. 317-50131 1
- Connecting Rod Bushing Puller ................................ 317-50132 1
- Oil Pump Bushing Installer ....................................... 317-50133 1

52 Lister-Petter DWS4 Master Parts Manual


Issue 2: July 1998

Electric Start Panel


Not Illustrated
No. Description Part Number DWS4 Remarks

Accessory Kit Code WT ........................................... 625-10100 1


- Electric Start Panel .................................................................. 1
- Label ..................................................................... 027-19182 1
- Screw - 4BA x ½in .......................................... 064-06772/011 2
- Nut - 4BA ........................................................ 064-06611/002 2
- Button - Helvin................................................. 064-13033/008 1
- Cable Tie ......................................................... 064-32790/001 9
- Screw ............................................................. 064-35576/031 4
- Plug ...................................................................... 272-00370 1
- Screw - M6 x 12mm .............................................. 272-00660 1
- Nut - M5 ................................................................ 272-00678 3
- Nut - M6 ................................................................ 272-00679 1
- Washer - M5 ......................................................... 272-00687 3
- Washer - M6 ......................................................... 272-00688 3
- Screw - M5 x 10mm .............................................. 272-00690 2
- Washer - M10 ....................................................... 272-00694 2
- Screw - M10 x 20mm ............................................ 272-00706 2
- Screw - M8 x 8mm ................................................ 272-00727 1
- Screw - M5 x 12mm .............................................. 272-00728 2
- Run Hour Recorder ................................................ 329-26980 1
- Circuit Breaker - 6A .............................................. 366-08092 1
- Terminal Adaptor ................................................... 382-07807 1
- Relay .................................................................... 382-07974 2
- Cable Clip ............................................................. 382-08078 2
- Cable Clip ............................................................. 382-08256 1
- Cable Clip ............................................................. 382-08963 1
- Cable Clip ............................................................. 382-08964 1
- Pipe Clip ............................................................... 382-04686 1
- Loom Assembly .................................................... 624-50030 1
- Bracket ................................................................. 624-50550 1
- Terminal Boot ........................................................ 624-50560 1
- Lamp Holder ......................................................... 757-10010 1
- Bulb ...................................................................... 757-10030 1
- Cable Link .............................................................. 757-11431 1
- Cable Link .............................................................. 757-11441 1
- Cable Link .............................................................. 757-11451 1
- Cable Link .............................................................. 757-11460 1
- Loom Assembly ..................................................... 757-11472 1
- Cable Link .............................................................. 757-11481 1
- Cable Link .............................................................. 757-11491 2
- Cable Link ............................................................. 757-12281 1
- Keyswitch - Heavy Duty ........................................ 757-22090 1
- Adapter - Earth Terminal ........................................ 757-22360 1
- Push Button .......................................................... 757-23540 1
- Terminal Boot ........................................................ 757-24310 1
- Relay and Loom Assembly ................................... 757-26350 1
- Front Plates .......................................................... 757-27470 1
- Cable Link ............................................................. 757-27730 1
- Back Box Panel .................................................... 757-27760 1
- Cable Link ............................................................. 757-27780 1
- Cable Link ............................................................. 757-27790 1
- Seal ...................................................................... 757-27820 1
- Spring Washer ........................................................... 786377 1
- Spring Washer ........................................................... 786378 1
- Screw Seals .............................................................. 786703 4

Lister-Petter DWS4 Master Parts Manual 53


Issue 2: July 1998

Hydraulic Equipment
Build 05
Not Illustrated
No. Description Part Number DWS4 Remarks

- Bolt .......................................................................... 624-21310 7


- Spring washer .......................................................... 272-00360 7
- 'O' Ring .................................................................... 624-21910 2
- Ball Bearing ............................................................. 624-21920 3
- 'O' Ring .................................................................... 624-21930 1
- Gasket ..................................................................... 624-20420 1
- Bearing Case ........................................................... 624-21940 2
- Hydraulic Pump Drive Gear ...................................... 624-21950 1
- Bearing Case ........................................................... 624-21960 2
- Connector ................................................................ 624-21970 2
- Oil Pipe .................................................................... 624-21980 1
- Alternator Shaft ........................................................ 624-21990 1
- Adjusting Plate ........................................................ 624-22000 1

54 Lister-Petter DWS4 Master Parts Manual


CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.

Publication 027-08042 Edition 3


© Copyright Lister-Petter Limited 1999, all rights reserved
Published in Jan 1999 by Lister-Petter Technical Publications
Printed in the United Kingdom
Lister-Petter Limited, Dursley GL11 4HS, England
UK
Lister Petter Limited, Dursley, Gloucestershire GL11 4HS England
Tel: +44 (0)1453 544141; Fax: +44 (0)1453 546732
E-mail: sales@lister-petter.co.uk http://www.lister-petter.co.uk

USA
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Tel: +1 913 764-3512; Fax: +1 913 764-549
E-mail: info@lister-petter.com; http://www.lister-petter.com

FRANCE
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95842 Sarcelles Cedex, France
Tel: +33 (0)1 39330420; Fax: +33 (0)1 34195760
E-mail: commercial@lister-petter-france.fr

INDIA
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Tel: +91 20 2693 2688/3644/3645; fax: +91 20 2693 3286
Email: smith@listerpetterindia.com

CHINA
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Jinan 250220, China
Tel: +86 531 8558 4852; fax: +86 531 8558 4820

Publication P027-08042, DELTA DWS4 Master Parts Manual


© 1999 Lister Petter UK Limited. Reissued September 2007. All rights reserved.

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