PRC-GTP - X- XXX

Procdure de Contrle par Magntoscopie Date :16 / 05 / 06

Magnetic Particule Examination Procedure
Page 1 sur 8

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PROCEDURE DE CONTROLE PAR

MAGNETOSCOPIE

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Date Indice de rvision Auteur Objet

date Indice of revision Author Object

Audit du document
Audit of the document

Date Responsable audit Rsultats Rfrence du rapport

Date Person in charge of Audit Results Report Reference

Indice de rvision R0 Code impression Niveau de confidentialit 3

Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.
 PRC-GTP - X- XXX
Procdure de Contrle par Magntoscopie Date :16 / 05 / 06
Magnetic Particule Examination Procedure
Page 2 sur 8

SOMMAIRE / CONTENTS PAGE / PAGE

1 OBJET 3
SCOPE

2 DOMAINE DAPPLICATION 3
APPLICATION FIELD

3 R ESPONSABILITES 3
RESPONSABILITES

4 ACTIVITES 4
ACTIVITES

4.1 DOCUMENT DE REFERENCE

DOCUMENTATION

4.2 ETENDUE DU CONTRLE.

CONTROL. EXTENT

4.3 QUALIFICATION DU PERSONNEL.

PERSONNEL QUALIFICATION

4.4 TYPE DEQUIPEMENT.

TYPE OF EQUIPMENT

4.5 TECHNIQUE OPERATOIRE.

TECHNIQUE PROCEDURE.

4.6 EXAMENS ET RELEVES

EXAMS AND STATEMENTS

4.7 DEMAGNETISATION
DEMAGNETIZATION.

1 OBJET
Indice de rvision R0 Code impression Niveau de confidentialit 3
Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.
 PRC-GTP - X- XXX
Procdure de Contrle par Magntoscopie Date :16 / 05 / 06
Magnetic Particule Examination Procedure
Page 3 sur 8

SCOPE

Le prsent mode opratoire dfinit la mthode et les moyens mettre en uvre pour
le contrle magntoscopique sur les joints souds bout bout, afin de dceler les
dfauts qui peuvent exister dans la soudure, et la zone thermiquement affecte.

The present procedure defines method and means to be implemented for the magnetoscopyl control on
welded joints end to end, to reveal the defects which can exist in the weld, and the thermal affected
zone.

2 DOMAINE DAPPLICATION
APPLICATION FIELD

Le prsent mode opratoire sapplique aux contrles par magntoscopie des joints
souds bout bout.

The present procedure applies to be used in particle magnetic examination of butt -weld.

3 RESPONSABILITES
RESPONSIBILITIES

Le chef de projet est responsable du contenu de cette procdure

Les responsables des corps dtats, les superviseurs et les responsables qualit du
projet sont responsables, chacun pour ce qui le concerne, de son application.
The project manager is the person in charge of the contents of this procedure.
The persons in charge of the work package, the superintendents and the persons in charge of the project manager,
are responsible for the procedure application

Indice de rvision R0 Code impression Niveau de confidentialit 3

Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.
 PRC-GTP - X- XXX
Procdure de Contrle par Magntoscopie Date :16 / 05 / 06
Magnetic Particule Examination Procedure
Page 4 sur 8

4 ACTIVITES
ACTIVITIES

4.1 DOCUMENTS DE REFERENCE :

REFERENCE DOCUMENTS

Spcification client :
Customer specification
Code :
Code
Norme :
Standard

4.2 ETENDUE DU CONTROLE:

CONTROL EXTENT
Pourcentage:
Percentage:

4.3 QUALIFICATION DU PERSONNEL:

PERSONNEL QUALIFICATION

Le travail est effectu par un contrleur certifi niv.2 :

Work is carried out by a qualified controller level.2

4.4 TYPE DEQUIPEMENT :

EQUIPMENT TYPE

Lappareil de type :
Apparatus type

Lappareil de type portable fonctionne en courant alternatif ou continu.

The portable apparatus type works in alternating or continuous current
.

4.5 TECHNIQUE OPERATOIRE :

TECHNIQUE PROCEDURE

1. Technique de magntisation (aimantation directe) :

Technique of magnetizing ( direct magnetization)

La magntisation est obtenue en pressant des lectrodes sur la surface

de la zone examiner. Afin dviter la production darc, un interrupteur
doit tre monter dans la poigne, celui ci ne doit tre manipuler
seulement aprs que les lectrodes aient t convenablement
positionnes dans la zone examiner.

Magnetization is obtained by hastening electrodes on the surface of the examined zone

. To avoid the production of bow, a switch has to be erect in the handle, this later has to
be treated only after electrodes were suitably positioned in the examined zone .

Indice de rvision R0 Code impression Niveau de confidentialit 3

Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.
 PRC-GTP - X- XXX
Procdure de Contrle par Magntoscopie Date :16 / 05 / 06
Magnetic Particule Examination Procedure
Page 5 sur 8

2. Tmoin de magntisation :
Witness of magnetizing

Pour cette opration de contrle on utilisera le tmoin de magntisation ASME .

For this operation of control, we will use the witness of magnetizing ASME

3. Courant de magntisation :
Current of magnetization

On utilisera un courant continu ou redress avec une intensit de :

100 125 Ampres / Pouce despace entre lectrodes ayant un
diamtre suprieur 19,05mm
90 110 Ampres / Pouce despace entre lectrode ayant un
diamtre infrieur 19,05mm.

We will use a direct or raised current with an intensity of :

100 to 125 amperes / Thumb of space between electrodes having a superior
diameter than 19,05mm
90 to 110 amperes / Thumb of space between electrode having a lower diameter
than 19,05mm.

4. Distance entre lectrode :

Distance between electrode

La distance entre lectrode ne dpassera pas 8 (203,2mm) cette distance

ne sera jamais infrieure 3 (76,2mm).

Distance between electrode will not exceed 8 " (203,2mm) this distance will be never lower
than 3 " (76,2mm).

Remarque :
Remark
Les pointes des lectrodes devront tre conserves en bon tat
(nettoyage avant chaque opration).
the points of electrodes should be kept in good condition (cleaning before every operation).

Indice de rvision R0 Code impression Niveau de confidentialit 3

Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.
 PRC-GTP - X- XXX
Procdure de Contrle par Magntoscopie Date :16 / 05 / 06
Magnetic Particule Examination Procedure
Page 6 sur 8

5. Prparation des surfaces :

Preparation of surfaces

Avant chaque examen de magntoscopique, la surface a examin et toutes les

surfaces adjacentes 1 (25,4mm) au moins de part et dautres de la soudure
devront tre dbarrasses des poussires, graisse, limaille, caille, laitier, projection
ou toute autre matire qui puisse gner lexamen. Le nettoyage peut tre ralis
laide des dtergents, solvant, sablage, meulage ou brossage.

Before every magnetoscopy exam , the surface that will be examined and all the adjacents surfaces to
1 " (25,4mm) at least in both sides of the weld should be freed of some dusts, fat, filings, scale, cinder,
projection or any other material which can hamper exam. Cleaning can be carried on by means of
detergents, solvent, gritting, grinding or brushing.

6. Produits pour examen :

.Products for exam

Selon le cas, on utilisera les produits rvlateurs suivants :

In case ,we will use the following revealing products

Particules ferromagntiques humides :

Wet ferromagnetic Particles

Lutilisation des particules humides donnera un contraste adapt la

surface contrler.
La concentration des particules devra tre conforme la
recommandation de la norme ASTM E.709.
La temprature de la prparation de la surface examine ne devra
dpasser 57C (135F).

The use of the wet particles will give an adapted contrast to the surface that will be
controlled. The concentrating of particles should be in accordance with the standard
recommendation of ASTM E.709. The preparation temperature of the examined
surface should not overtake (57C 135F).

Particules fluorescentes :
Fluorescent particles

Dans le cas ou ce genre de particule devra tre utilis, lexamen

seffectuera dans les zones sombres. On utilisera pour cela la lumire
noire filtre laide dune lampe appele LAMPE DE WOODE
dune intensit de 8 W/m2, la source tant situe une distance de
30 cm la pice.

In the case of the use of this kind of particle, the exam will be carried out in the dark zones.
We will use for it ,the black light filtered by means of a lamp called " WOODE'S LAMP "
which have an intensity of 8 W / m2, the string being situated at a distance of 30 cm the
part.

Indice de rvision R0 Code impression Niveau de confidentialit 3

Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.
 PRC-GTP - X- XXX
Procdure de Contrle par Magntoscopie Date :16 / 05 / 06
Magnetic Particule Examination Procedure
Page 7 sur 8

EXAMEN ET RELEVE :
EXAM AND STATEMENT:

Les critres dacceptabilit seront conformes au codes de reference.

Le rapport dexamen fera lobjet dune notation de toutes les discontinuits
(dfauts) sur un procs verbal de contrle magntoscopique.
The criteria of acceptability will be corresponding to the reference codes.
.The report of exam will be object of a notation of all the discontinuities (defects) on a control
report of magnetoscopy .

DEMAGNETISATION
DEMAGNETIZATION

La dmagntisation est assure en soumettant la pice un champ gal celui utilis

pour sa magntisation. Ensuite, la direction du champ est renverse de faon continue
jusqu la ramener zro.
Demagnetization is insured by subjecting the part to an equal field to the one used for its magnetizing.
Then, the direction of the field is knocked down in a continuous way until return it to zero.

Indice de rvision R0 Code impression Niveau de confidentialit 3

Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.
 PRC-GTP - X- XXX
Procdure de Contrle par Magntoscopie Date :16 / 05 / 06
Magnetic Particule Examination Procedure
Page 8 sur 8

Indice de rvision R0 Code impression Niveau de confidentialit 3

Le prsent mode opratoire est la proprit exclusive de GTP. Il ne peut tre diffus en externe sans lautorisation crite du responsable qualit
The Present Procedure is the exclusive property of GTP. It can not be diffused outside without the written authorization of the person in charge
of quality.