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ARGHA

Line-1 Kiln Line-2 Kiln Total Clinker Crusher line-2


Running Running
Date Clinker prod hours Clinker prod hours Production
18-Aug-19 1309 23.58 2457 23 3766 2898
19-Aug-19 1350 24 2391 21.92 3741 3500
20-Aug-19 1328 24 2552 23.58 3879 5040
21-Aug-19 1338 24 2212 21.83 3550 5400
22-Aug-19 1219 23.08 2354 22.75 3573 1890
23-Aug-19 1146 24 1648 18.66 2793 3492
24-Aug-19 405 9 2423 22.66 2828 1620
25-Aug-19 0 0 2085 21.66 2085 4870
26-Aug-19 0 0 2226 22.25 2226 3920
27-Aug-19 0 0 2154 21 2154 4050
28-Aug-19 0 0 1622 16 1622 3614
29-Aug-19 0 0 2434 23.66 2434 5500
30-Aug-19 546 13 2320 22.84 2866 2416
31-Aug-19 1114 24 2332 23.66 3446 5320
1-Sep-19 928 24 901 10.42 1829 1100
2-Sep-19 1039 23.84 2239 23.75 3278 4640
3-Sep-19 811 20.08 2236 23.84 3046 5465
4-Sep-19 1048 24 2053 22.84 3101 4400
5-Sep-19 1032 23.42 2254 23.5 3286 3980
6-Sep-19 1019 23 1983 22.84 3001 3500
7-Sep-19 1030 24 629 8.5 1659 4200
8-Sep-19 1104 24 1805 23.42 2909 1400
9-Sep-19 1084 23.58 1579 22.16 2663 3100
10-Sep-19 1051 24 1734 21.84 2784 4800
11-Sep-19 1087 24 1884 23.34 2971 3225
12-Sep-19 56 1.42 2253 24 2309 1140
13-Sep-19 0 0 0 0 0
14-Sep-19 0 0 0 0 0
15-Sep-19 0 0 0 0 0
16-Sep-19 0 0 0 0 0
TOTAL 73799 94480

PLANT AVAILIBITY OF %
ARGHAKHANCHI CEMENT PVT LTD NEPAL Prod.Report Month-Bhadra -2076
Crusher line-2 VRM (Raw Mill) VCM (Cement)
Running Running Productio Running
TPH Hours Production TPH Hours n TPH Hours
234.85 12.34 5020 246.80 20.34 702 92.61 7.58
219.85 15.92 5095 249.51 20.42 512 94.46 5.42
233.55 21.58 3810 248.53 15.33 597.94 97.07 6.16
293.32 18.41 3810 247.24 15.41 326 103.16 3.16
218.24 8.66 4492 242.81 18.5 802 99.26 8.08
190.40 18.34 3301 230.20 14.34 669 105.52 6.34
209.03 7.75 4656 241.87 19.25 502 98.82 5.08
316.03 15.41 4371 236.27 18.5 0 #DIV/0! 0
242.57 16.16 3769 221.71 17 923 97.98 9.42
225.00 18 3568 237.87 15 0 #DIV/0! 0
270.91 13.34 1973 241.79 8.16 965 91.90 10.5
368.63 14.92 3880 252.93 15.34 514 85.67 6
362.76 6.66 4023 233.22 17.25 0 #DIV/0! 0
312.94 17 4630 241.65 19.16 842 90.15 9.34
223.58 4.92 2040 237.76 8.58 825 90.86 9.08
296.30 15.66 5530 237.85 23.25 976 96.06 10.16
338.18 16.16 4787 227.95 21 1177 95.38 12.34
345.10 12.75 5177 239.90 21.58 550 100.00 5.5
265.33 15 4131 236.06 17.5 768 92.09 8.34
368.42 9.5 3479 216.36 16.08 720 88.24 8.16
409.76 10.25 1644 229.61 7.16 736 90.20 8.16
336.54 4.16 4340 205.10 21.16 493 98.60 5
335.14 9.25 3804 207.42 18.34 63 95.45 0.66
436.36 11 3435 199.13 17.25 1018 91.22 11.16
403 8 2435 211.74 11.5 529 97.60 5.42
370.13 3.08 2872 202.82 14.16 711 87.13 8.16
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
291.41 324 100072 231.88 432 15921 94.08 169
dra -2076
RAW MILL NO. 1 Coal MILL NO. 1 COAL MILL-2 CEMENT MILL
Productio Running Productio Running Productio Running Productio
n TPH hours n TPH hours n TPH hours n
642 47.00 13.66 0 #DIV/0! 0 525 22.67 23.16 0
836 46.65 17.92 0 #DIV/0! 0 468 23.31 20.08 0
1075 47.61 22.58 17 4.64 3.66 460 20.00 23.00 0
1082 46.38 23.33 107 5.46 19.58 325 17.49 18.58 426
1116 46.50 24.00 143 6.55 21.83 282 15.82 17.83 0
927 46.35 20.00 146 6.17 23.66 181 15.29 11.84 206
738 45.67 16.16 21 6.14 3.42 268 15.24 17.58 450
0 #DIV/0! 0.00 0 #DIV/0! 0 281 16.14 17.41 320
0 #DIV/0! 0.00 0 #DIV/0! 0 288 20.34 14.16 134
0 #DIV/0! 0.00 0 #DIV/0! 0 240 19.08 12.58 445
0 #DIV/0! 0.00 0 #DIV/0! 0 224 20.36 11.00 174
0 #DIV/0! 0.00 0 #DIV/0! 0 339 19.46 17.42 0
413 47.20 8.75 0 #DIV/0! 0 369 20.50 18.00 530
1019 48.52 21.00 15 5.81 2.58 431 20.12 21.42 188
1174 58.47 20.08 94 5.70 16.5 175 20.00 8.75 696
1363 56.79 24.00 0 0.00 0 428 21.40 20.00 0
992 48.20 20.58 0 #DIV/0! 0 396 19.80 20.00 346
1004 46.70 21.50 0 #DIV/0! 0 365 21.05 17.34 406
1145 51.67 22.16 0 #DIV/0! 0 473 23.65 20.00 267
1057 47.70 22.16 0 #DIV/0! 0 453 26.65 17.00 214
1101 48.04 22.92 80 5.68 14.08 177 26.22 6.75 276
1115 46.46 24.00 0 #DIV/0! 0 424 27.08 15.66 0
1015 47.97 21.16 0 #DIV/0! 0 431 27.66 15.58 478
1038 49.24 21.08 0 #DIV/0! 0 452 27.39 16.50 524
985 48.64 20.25 0 #DIV/0! 0 439 27.02 16.25 718
0 #DIV/0! 0.00 0 #DIV/0! 0 267 16.34 16.34 531
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! 0.00 #DIV/0!
19837 49 407 623 6 105 9161 21.10 434 7329
CEMENT MILL
Running
TPH hours
#DIV/0! 0.00 PPC
#DIV/0! 0.00 PPC
#DIV/0! 0.00 PPC
63.96 6.66 PPC
#DIV/0! 0.00 PPC
66.88 3.08 PPC
64.29 7.00 PPC
62.99 5.08 PPC
62.04 2.16 PPC
59.33 7.50 PPC
63.27 2.75 PPC
#DIV/0! 0.00 PPC
61.20 8.66 PPC
62.67 3.00 PPC
61.87 11.25 PPC
#DIV/0! 0.00 PPC
61.13 5.66 PPC
60.15 6.75 PPC
56.21 4.75 PPC
59.78 3.58 PPC
61.33 4.50 PPC
#DIV/0! 0.00 PPC
62.40 7.66 PPC
60.51 8.66 PPC
59.44 12.08 PPC
53.10 10.00 PPC
#DIV/0! PPC
#DIV/0! PPC
#DIV/0! PPC
#DIV/0! PPC
60.68 121
Arghakhanchi Cement Pvt Ltd, Nepal
Production and Stoppage report : ( VCM)
Production Report Month of Bhadra-2076

Running Stoppage
S no Date Production TPH Hrs Hrs

2 18-Aug-19 702 92.61 7.58 16.42

3 19-Aug-19 512 94.46 5.42 18.58


4 20-Aug-19 597.94 97.07 6.16 17.84
5 21-Aug-19 326 103.16 3.16 20.84

6 22-Aug-19 802 99.26 8.08 15.92


7 23-Aug-19 669 105.52 6.34 17.66
8 24-Aug-19 502 98.82 5.08 18.92
9 25-Aug-19 0 #DIV/0! 0 24

10 26-Aug-19 923 97.98 9.42 14.58


11 27-Aug-19 0 #DIV/0! 0 24

12 28-Aug-19 965 91.90 10.5 13.5

13 29-Aug-19 514 85.67 6 18

14 30-Aug-19 0 #DIV/0! 0 24

15 31-Aug-19 842 90.15 9.34 14.66

16 1-Sep-19 825 90.86 9.08 14.92

17 2-Sep-19 976 96.06 10.16 13.84


18 3-Sep-19 1177 95 12.34 11.66
19 4-Sep-19 550 100.00 5.5 18.5
20 5-Sep-19 768 92.09 8.34 15.66

21 6-Sep-19 720 88.24 8.16 15.84


15.84
22 7-Sep-19 736 90.20 8.16

23 8-Sep-19 493 98.60 5 19


24 9-Sep-19 63 95.45 0.66 23.34

24 10-Sep-19 1018 91.22 11.16 12.84

26 11-Sep-19 529 97.60 5.42 18.58

27 12-Sep-19 711 87.13 8.16 15.84

28 13-Sep-19 #DIV/0! 24

29 14-Sep-19 #DIV/0! 24

30 15-Sep-19 #DIV/0! 24

31 16-Sep-19 #DIV/0! 24
Total 15920.94 94.08 169.22 550.78
al
CM)
2076

Dept stoppage

Misc

Misc
Misc
Misc

Misc
Misc
Misc
Misc

Elec
Misc

prod/elec

elec/mech

Elec

Mech/elec

Mech/elec

Mech/elec
Elec/mech
mics
misc

mics

misc

Misc
Misc

Misc

Misc

Misc
Reason for Stoppage

Mill stopped due to Healthy silo level.

Mill stopped due to Healthy silo level.


Mill stopped due to Healthy silo level.
Mill stopped due to Healthy silo level.

Mill stopped due to Healthy silo level.


Mill stopped due to Healthy silo level.
Mill stopped due to Healthy silo level.
Mill stopped due to Healthy silo level.

Mill stopped at 8.00 to 9.00am due to power restrication. 2-- mill tripped at 10.10 to 14.55 due to
power fail. 3--mill tripped at 17.10 to 18.20 due to power fail. 4-- again mill tripped at 19.35 due to
high load. 5 --Again mill stopped at 1.00 to 8.00am due to power restrication.
Mill stopped due to Healthy silo level.

Mill tripped at 8.25am to 8.45am due to high vibration.2-- Mill stopped at 11.40 to 12.40 due to
power restrication.3-- Again mill stopped at 5.10 to 20.15 due to power restrication.4-- Again mill
stopped at 11.20pm to 8.00am due to Raw mill started.

Mill stopped at 8.00 to 8.00pm due to mechnical maintainence work. 2-- mill stopped 8.00pm to
12.50am due to power restication.3-- again mill tripped at 3.35 to 4.05am due to power fail. Again
mill tripped at 7.30 to 8.00am due to RF 090 got over load.

Power restrication.

Mill stopped at 8.00am to 10.20am due to RF 090 stuckup. 2-- Mill tripped at 2.45am to 3.00pm due
to main drive over load tripped. 3-- Mill stopped at 5.40 to 10.35pm due to pic load hrs. 4-- Again
mill
Mill tripped
stoppedatat1.10 to 8.00am
8.00am due due
to 6.30pm to RFto090 over load
mechnical tripped.
work in RF 090 rotary feeder. 2-- Mill tripped at
7.35 to 8.05pm due to power fail. 3--Mill stopped at 10.25 to 1.25am due to power restrication. 4--
mill tripped at 2.20 to 3.05am due to power fail.
Mill stopped at 9.50 to 11.10 due to clinker hopper empty.2-- Mill tripped at 13.05 to 1.25am due to
mechnical work RF 090 over load tripped. Start delay due to DG 013 not operation time mill side inst
prob.
Mill tripped at 8.40 to 9.10am due to NEA power fail. 2--Mill stopped at 17.55 to 1.00 am due to
Peak load time. 3--Mill stopped at 3.50 to 7.00 am due to RF 090 over load tripped. 3 again mill
stopped at 7.30 to 8.00am due to silo level healthy.
Mill stopped due to Healthy silo level.
Mill stopped at 8.00 to 23.30 due to healthy silo level.

Mill stopped at 9.35 to 1.15am due to Healthy silo level.


Mill stopped at 9.00am to 10.55pm due to healthy silo level.2- again mill stopped 1.35 to 2.15 due to
power restrication.

Mill stopped due to Healthy silo level.


Mill stopped due to Healthy silo level.

Mill stopped due to Healthy silo level.

Mill stopped due to Healthy silo level.

Mill stopped due to Healthy silo level.


Production and Stoppage Report month of Bhadra-2076
Raw Total
SR NO. DATE meal Clinker Running Stoppage KC coal coal
cons prod hours hours consm PC coal cons cons

2 18-Aug-19 3931 2457 23 1 128.33 218.33 346.66

3 19-Aug-19 3825 2391 21.92 2.08 126.26 209.54 335.8

4 20-Aug-19 4083 2552 23.58 0.42 124.1 217.62 341.72

5 21-Aug-19 3539 2212 21.83 2.17 102.11 153.04 255.15

6 22-Aug-19 3767 2354 22.75 1.25 96.9 131.12 228.02

7 23-Aug-19 2636 1647.5 18.66 5.34 70.13 99.27 169.4

8 24-Aug-19 3877 2423.125 22.66 1.34 99.88 142.03 241.91

9 25-Aug-19 3336 2085 21.66 2.34 96.07 143.87 239.94

10 26-Aug-19 3561 2225.625 22.25 1.75 111.36 166.03 277.39

11 27-Aug-19 3446 2153.75 21 3 120.96 172.88 293.84

12 28-Aug-19 2595 1621.875 16 8 92.21 131.99 224.2

13 29-Aug-19 3894 2433.75 23.66 0.34 135.96 194.71 330.67

14 30-Aug-19 3712 2320 22.84 1.16 128.98 189.46 318.44

15 31-Aug-19 3731 2331.875 23.66 0.34 140.8 193.16 333.96

16 1-Sep-19 1441 900.625 10.42 13.58 69.59 85.72 155.31

17 2-Sep-19 3582 2238.75 23.75 0.25 126.62 191.48 318.1

18 3-Sep-19 3577 2235.625 23.84 0.16 126.6 187.73 314.33

19 4-Sep-19 3285 2053 22.84 1.16 120.71 169.41 290.12

0.5
20 5-Sep-19 3606 2253.75 23.5 132.68 177.23 309.91
21 6-Sep-19 3172 1983 22.84 1.16 110.84 174.92 285.76

22 7-Sep-19 1007 629 8.5 15.5 52.87 62.28 115.15

23 8-Sep-19 2888 1805 23.42 0.58 106.7 175.29 281.99

24 9-Sep-19 2526 1578.75 22.16 1.84 101.26 155.99 257.25

25 10-Sep-19 2774 1733.75 21.84 2.16 103.74 165.37 269.11

26 11-Sep-19 3014 1883.75 23.34 0.66 112.29 189.53 301.82

27 12-Sep-19 3605 2253.125 24 0 108.52 173.58 282.1

28 13-Sep-19 0 24 0

14-Sep-19 0 24 0

15-Sep-19 0 24 0

29 16-Sep-19 0 24 0
TOTAL 84410 52756 555.92 164.08 2846 4272 7118
Bhadra-2076

%Of coal Heat Stoppage Stoppage Reason


cons cons Net Cv dept

14.11 783 5550 Elec Plant tripped 4 times due to NEA power fail.
plant tripped at 4.25 to 6.30pm due to power fail starting delay for Hot dus
14.05 780 5550 Elec burnet so bag house group not ready and main breaker was tripped continu

13.39 757 5650 misc kiln stooped at 05:15 pm to 05:40 pm due to DBC 500 overload.

11.54 750 6500 Elec 1.plant tripped 4 times due to nea power.( petcock running at 3.00pm)

9.68 726 7500 Elec 1.plant tripped 4 times due to nea power.
Plant stopped at 6.00pm to 10.25 due to clinker beaker discharge chute jam
10.28 803 7814 mech stuck up. 2-- again plant tripped at 10.50 to 11.00pm and 11.40 to 12.25am

9.98 780 7814 elec Plant tripped 03 times due to power fail.

11.51 748 6500 elec Plant tripped 04 times due to power fail.( pet cock finished)
Plant tripped at 10.10 to 11.00 due to power fail start delay due to ESP fan n
12.46 748 6000 Elec tripped at 17.10 to 18.05 due to power fail start delay due to 2D ,@B brg tem

13.64 795 5825 elec Plant


Plant tripped
stoppedtotal 7 timestodue
at11.25am to power
12.30pm duefail.
to ESP fan VFD online check for A
at 4.40 to 11.00 due to KC firing roto scale jammed with metal piece. 3-- aga
13.82 805 5825 elec/mech due to nea power fail. 4- again plant tripped at 2.15 to 2.35am due to powe

13.59 791 5825 elec Plant tripped 2 times due to NEA power fail.

13.73 800 5825 elec Plant tripped 07 times due to NEA power fail.
Plant tripped at 3.20 to 3.30am due to NEA power fail. 2- Again plant stoppe
14.32 834 5825 elec/misc clinker yard full.
Plant stopped at 8.00am to 21.20 due to clinker yard full. Again plant trippe
17.24 1005 5825 Mics fail.

14.21 828 5825 Elec Plant tripped at 13.10 to 13.25 due to NEA power fail . ( low production du

14.06 799 5680 elec Plant tripped at 8.40 to 8.50am due to NEA power fail. ( low production due
Plant tripped 4.40 to 5.50pm due to NEA power fail start delay due to Kiln b
14.13 803 5680 elec due to yard full.)

13.75 781 5680 Elec Plant tripped at 13.20 to 13.50 due to power fail.( low production due to ya
Plant tripped at 12.20 to 12.45 due to NEA power fail.2-- again plant stoppe
14.41 819 5680 elec/misc silo full 91%.

18.30 1051 5746 misc Plant stopped at 8.00 to 23.30 due to clinker silo full.

Plant tripped at 2.00 to 2.10pm due to NEA power fail. Again plant stopped
15.62 898 5746 elec/misc silo full..( low production due to yard full.)

16.29 936 5746 Elec Plant tripped 5 times due to NEA power fail.( low production due to Clinke

Plant tripped at 12.15 to 12.25 due to NEA power fail. 2-- Again plant trippe
3-- again plant tripped at 3.25 to 3.45 due to power fail. 4-- Plant stopped a
15.52 793 5746 elec/misc full.( low production due to Clinker silo full 90% )

16.02 921 5746 Elec Plant tripped 2 times due to NEA power fail.( low production due to Clinke

12.52 848 6774 Nil Running Continously.

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!
15.34 826 5390
r fail.
power fail starting delay for Hot dust bin bag filter fan motor was
nd main breaker was tripped continue.

ue to DBC 500 overload.

er.( petcock running at 3.00pm)

er.
o clinker beaker discharge chute jammed with immersion tube plate
0 to 11.00pm and 11.40 to 12.25am due to 2A brg temp high.

l.

l.( pet cock finished)


ower fail start delay due to ESP fan not ready to start. 2-- again plant
fail start delay due to 2D ,@B brg temp high,.

r fail.
ue to ESP fan VFD online check for ABB engneer.2--Again plant stopped
ale jammed with metal piece. 3-- again plant tripped at 00.00 to 00.15
pped at 2.15 to 2.35am due to power fail.

r fail.

wer fail.
NEA power fail. 2- Again plant stopped at 7.50am to 8.00am due to

o clinker yard full. Again plant tripped at 2.20 to 2.35am due to power

NEA power fail . ( low production due to yard full.)

NEA power fail. ( low production due to yard full.)


A power fail start delay due to Kiln brg temp high 2D.( low production

ower fail.( low production due to yard full.)


NEA power fail.2-- again plant stopped at 6.35 to 8.00am due to clinker

inker silo full.

NEA power fail. Again plant stopped at 5.35 to 6.00am due to clinker
ull.)

er fail.( low production due to Clinker silo full 90% )

NEA power fail. 2-- Again plant tripped at 1.05 to 1.20 due to power fail.
ue to power fail. 4-- Plant stopped at 6.10 to 7.35 due to clinker yard
o full 90% )

er fail.( low production due to Clinker silo full 90% )


Production and Stoppage Report Line-1 Kiln month of Bhadra-2076

Raw
SR NO. DATE meal Clinker Running Stoppage Pc coal Kc coal Total coal %Of coal
cons prod hours hours consm cons cons cons

2 18-Aug-19 2094 1309 23.58 0.42 111.66 76.38 0 0.00

3 19-Aug-19 2160 1350 24 0 115.15 76.1 0 0.00

4 20-Aug-19 2124 1328 24 0 115.11 73.86 188.97 14.24

5 21-Aug-19 2141 1338 24 0 115.47 76.37 191.84 14.34

6 22-Aug-19 1950 1219 23.08 0.92 99.97 66.53 166.5 13.66

7 23-Aug-19 1833 1146 24 0 92.44 60.26 152.7 13.33


8 24-Aug-19 648 405 9 15 31.79 2969 3000.79 740.94
9 25-Aug-19 0 0 0 24 0 0 0 #DIV/0!
10 26-Aug-19 0 0 0 24 0 0 0 #DIV/0!
11 27-Aug-19 0 0 0 24 0 0 0 #DIV/0!
12 28-Aug-19 0 0 0 24 0 0 0 #DIV/0!
13 29-Aug-19 0 0 0 24 0 0 0 #DIV/0!

14 30-Aug-19 874 546 13 11 44.39 41.02 85.41 15.64

15 31-Aug-19 1783 1114 24 0 92.09 67.11 159.2 14.29

16 1-Sep-19 1485 928 24 0 63.74 54.37 118.11 12.73

17 2-Sep-19 1663 1039 23.84 0.16 85.01 57.99 143 13.76

18 3-Sep-19 1297 811 20.08 3.92 67.87 56.41 124.28 15.33

19 4-Sep-19 1676 1048 24 0 89.21 66.89 156.1 14.90

20 5-Sep-19 1651 1032 23.42 0.58 86.16 62.06 148.22 14.36

21 6-Sep-19 1630 1019 23 1 81.5 58.62 140.12 13.75


22 7-Sep-19 1648 1030 24 0 82.14 55.14 137.28 13.33
23 8-Sep-19 1766 1104 24 0 94.08 66.98 161.06 14.59

24 9-Sep-19 1735 1084 23.58 0.42 91.06 68.21 159.27 14.69


25 10-Sep-19 1681 1051 24 0 92.85 61.51 154.36 14.69

26 11-Sep-19 1739 1087 24 0 94.81 62.54 157.35 14.48

27 12-Sep-19 90 56 1.42 22.58 0 0.00

28 13-Sep-19 0 24 0 #DIV/0!

29 14-Sep-19 0 24 0 #DIV/0!

30 15-Sep-19 0 24 0 #DIV/0!

31 16-Sep-19 0 24 0 #DIV/0!
TOTAL 33668 21043 448.00 272.00 1747 4177 5545
dra-2076

Heat Stoppage Stoppage Reason


cons Net Cv dept

0 5550 prod Plant tripped at 2.30 to 2.55am due to ESP inlet temp high.

0 5550 Nil Running Continously.

804 5650 Nil Running Continously.

810 5650 Nil Running Continously.

772 5650 prod plant tripped two times due to esp temp. high.

753 5650 Nil Running Continously.


41863 5650 Misc Plant stopped 5 pm due to Clinker yard full.
#DIV/0! 0 Misc Plant stopped due to Clinker yard full.
#DIV/0! 0 Misc Plant stopped due to Clinker yard full.
#DIV/0! 0 Misc Plant stopped due to Clinker yard full.
#DIV/0! 0 Misc Plant stopped due to Clinker yard full.
#DIV/0! 0 Misc Plant stopped due to Clinker yard full.

911 5825 Misc Kiln Light up @ 10.00am and kiln feed takan at 7.00pm.

832 5825 Nil Running Continously.( low production due to clinker yard full.)

741 5825 Nil Running Continously..( low production due to clinker yard full.)

801 5825 Mech Plant tripped at 5.15 to 5.25am due to clinker breaker brg temp high.

Plant stopped at 9.30 to 12.30pm due to PH fan VFD cooling fan damaged.
871 5680 inst 2-- again PH tripped at 1.30 to 2.25pm due to VFD high tempreture.

844 5680 Nil Running Continously..( low production due to clinker yard full.)
Plant stopped at 10.15 to 10.55 due to kiln girth gear spring bolt
816 5680 Mech replecement work.
Plant tripped at 3.05 to 3.40 due to Clinker breaker NDE brg temp false
alarm. 2- Again plant tripped at 7.10 to 7.20 due to clinker breaker
781 5680 Inst tripped.
766 5746 Nil Running Continously.
838 5746 Nil Running Continously.

844 5746 inst Plant tripped due to PH fan inlet temp transmeter problem so PH tripped.
844 5746 Nil Running Continously.

832 5746 Nil Running Continously.

0 5746 Misc Plant stopped due to Clinker yard full.

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!
ESP inlet temp high.

p. high.

full.

akan at 7.00pm.

ue to clinker yard full.)

due to clinker yard full.)

clinker breaker brg temp high.

o PH fan VFD cooling fan damaged.


due to VFD high tempreture.

due to clinker yard full.)


kiln girth gear spring bolt

ker breaker NDE brg temp false


7.20 due to clinker breaker

ransmeter problem so PH tripped.


Arghakhanchi Cement Pvt Ltd, Nepal
Production and Stoppage report :
Production Report Month of Bhadra-2076
Running Stoppage
S no Date Production TPH Hrs Hrs Dept stoppage

3.66
2 18-Aug-19 5020 246.80 20.34 elec/prod

3.58
3 19-Aug-19 5095 249.51 20.42 elec/prod
8.67
4 20-Aug-19 3810 248.53 15.33 misc

5 21-Aug-19 3810 247.24 15.41 8.59 elec.

5.5
6 22-Aug-19 4492 242.81 18.5 elec.

7 23-Aug-19 3301 230.20 14.34 9.66 Elec/mech

4.75
8 24-Aug-19 4656 241.87 19.25 elec/prod

5.5
9 25-Aug-19 4371 236.27 18.5 elec/mech

7
10 26-Aug-19 3769 221.71 17 Elec

9
11 27-Aug-19 3568 237.87 15 Elec

12 28-Aug-19 1973 241.79 8.16 15.84 elec

8.66
13 29-Aug-19 3880 252.93 15.34 Elec

6.75
14 30-Aug-19 4023 233.22 17.25 prod/elec
4.84
15 31-Aug-19 4630 241.65 19.16 |Elec
15.42
16 1-Sep-19 2040 237.76 8.58 Misc/elec
0.75
17 2-Sep-19 5530 237.85 23.25 Elec
3
18 3-Sep-19 4787 227.95 21 Elec
2.42
19 4-Sep-19 5177 239.90 21.58 prod/elec
6.5
20 5-Sep-19 4131 236.06 17.5 elec/misc

7.92
21 6-Sep-19 3479 216.36 16.08 elec/mech
16.84
22 7-Sep-19 1644 229.61 7.16 misc

2.84
23 8-Sep-19 4340 205.10 21.16 Elec/inst

5.66
24 9-Sep-19 3804 207.42 18.34 elec

24 10-Sep-19 3435 199.13 17.25 6.75 elec

26 11-Sep-19 2435 211.74 11.5 12.5 mech

27 12-Sep-19 2872 202.82 14.16 9.84 prod/misc

24

28 13-Sep-19 #DIV/0!
24
29 14-Sep-19 #DIV/0!
24
30 15-Sep-19 #DIV/0!
24
31 16-Sep-19 #DIV/0!

Total 100072 231.88 431.56 288.44


Reason for Stoppage

Mill tripped at 13.05 to 13.30 due to NEA power fail. 2-- again mill tripped at 17.10 to 18.05 due to Nea po
3--Again mill tripped at 19.30 to 20.45Nea power fail start delay due to Heavy rain fall. 4-- again mill trippe
21.00 to 21.45 due to NEA power fail.

Mill tripped at 16.25 to 18.40 due to power fail.2-- again mill tripped at 22.40 to 23.05 due to high vibratio
again mill tripped at 1.05 to 1.35am due to main drive not ready alarm.
1. mill stopped at 05:00 pm to 06:30 pm due to BC500 discharge chuite jam. 2. mill stopped at 09:15 pm to
am duetripped
1. mill to silo at
empty
08:45out.
am to 09:30 am due to power failure. 2. vrm stopped at 11:40 am to 02:20 pm due
per planning. 3. mill tripped at 06:30pm to 08:15 pm due to power failure. 4. mill tripped at 08:30 pm to 1
due to power restriction.

1. vrm tripped at 01:25 am to 01:50 am due to belt conveyor 321 BC210 return fault. 2.mill tripped at 02:4
03:05 am due to NEA power failure.

Mill stopped at 8.00am to 12.15pm due to NEA power failure.Mill stopped at 4.30pm to 5.00pm due to Ro
nitrogen gas filling.3- Again mill stopped at 6.30 to 10.35pm due to plant stopped. 4- again mill stopped at
to 2.20am due to lime stone reclamber in inst problem.

Mill tripped at 12.40 to 13.05 due to mill main drive over load tripped. 2-Mill tripped at 13.10 to 15.20 due
600 Discharge chute jammed with big stone piece.3--Again mill tripped at 16.40 to 17.40 due to nea powe

1. mill tripped at 09:55 am to 01:00 pm due to power failure and hydraulic pump checking work by mech.
tripped at 08:40 pm to 09:05 pm due to NEA power failure. 3.mill tripped at 02:05am to 03:15 am due to N
power failure. 4. mill tripped at 07:45 am to 08:10 am due to NEA power failure.

Mill tripped at 10.10 to 11.20am due to NEA power fail. 2- Mill tripped at 17.10 to 18.10 due to NEA powe
Mill stopped at 20.50 to 1.15am due to power restrication ok mill running.

Mill tripped at 11.05am to 12.00pm due to |NEA power fail. 2--Again mill tripped at 17.15 to 18.10 due to
fail. 3--again mill tripped at 19. to 19.25 to power fail. Again mill tripped at 19.50 to 00.35 due to nea powe
restrication.

Mill stopped due to power restrication.

Mill tripped at 11.10 to 12.40pm due to NEA power fail. 2-- Mill stopped at 12.45 to 7.30am due to power
restrication OK mill start.

Mill tripped at 8.50 to 9.15am due to high vibration. 2-- Mill tripped at 2.00 to 2.35pm due to NEA power f
Mill tripped at 3.05 to 3.35pm due to NEA power fail. 4-- Mill tripped at 8.50 to 9.20pm due to power fail.
tripped at 10.05 to 10.35pm due to power fail. 6--Mill tripped at 1.25 to 1.50am due to power fail.7-- Mill t
at 2.55 to 6.25 due to NEA power not avai.
Mill tripped at 3.15am to 8.00am due to NEA power fail.
Mill stopped at 8.00am to 22.35 due to plant stopped. 2--again mill tripped at 2.20 to 2.50am due to NEA p
fail.

Mill tripped at 13.10 to 13.45 due to NEA power fail.


Mill tripped at 8.40 to 11.10due to NEA power fail and start delay due to BC 600 discharge chute cotting
cleaning.2-- Again mill tripped at 7.40 to 8.00 due to high vibration.

Mill stopped at 9.10 to 9.35am due to high vibration . 2-- Mill tripped at 16.40 to 18.05 due to NEA power
Mill stopped at 9.30 tp 10.50am due to clay hopper empty,2-- Mill tripped at 13.20 to 14.00 due to NEA po
fail. 3--Mill stopped at 22.15 to 2.30am due to Healthy silo level.
Mill tripped at 12.20 to 13.25 due to NEA power fail. 2--Mill stopped at 15.10 to 20.05 due to water injectio
installed and lime stone weigh feeder belt replecement work. 3-- Mill stopped at 1.40 to 2.50am due to He
rain.

Mill stopped at 8.00am to 12.45am due to plant stopped because of clinker yard full.

Mill tripped at 2.00 to 3.05pm due to NEA power fail.2-Mill tripped at 10.00 to 10.30pm due to DG 12 conti
opereted so high vibration. |Mill stopped at 5.30 to 6.20am due to plant stopped.

Mill tripped 05 times due to NEA power fail. And sufficient silo level.

Mill stopped reason due to power fail.


Mill stopped at 9.15 to 18.45 due to Hydraulic oil replecment work.2--Again mill stopped at 8.45 to 9.45 du
hydraulic oil leakage arrest mech.3-- Again mill tripped at 12.40 to 1.50am due to NEA power fail.
Mill tripped at 9.20 to 9.50am due to high vibration. 2-- Mill stopped at 11.50 to 20.05 due to reduced silo
because of low lime material grinding pet coke dis.

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