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Power
Power
PLANT AVAILIBITY OF %
ARGHAKHANCHI CEMENT PVT LTD NEPAL Prod.Report Month-Bhadra -2076
Crusher line-2 VRM (Raw Mill) VCM (Cement)
Running Running Productio Running
TPH Hours Production TPH Hours n TPH Hours
234.85 12.34 5020 246.80 20.34 702 92.61 7.58
219.85 15.92 5095 249.51 20.42 512 94.46 5.42
233.55 21.58 3810 248.53 15.33 597.94 97.07 6.16
293.32 18.41 3810 247.24 15.41 326 103.16 3.16
218.24 8.66 4492 242.81 18.5 802 99.26 8.08
190.40 18.34 3301 230.20 14.34 669 105.52 6.34
209.03 7.75 4656 241.87 19.25 502 98.82 5.08
316.03 15.41 4371 236.27 18.5 0 #DIV/0! 0
242.57 16.16 3769 221.71 17 923 97.98 9.42
225.00 18 3568 237.87 15 0 #DIV/0! 0
270.91 13.34 1973 241.79 8.16 965 91.90 10.5
368.63 14.92 3880 252.93 15.34 514 85.67 6
362.76 6.66 4023 233.22 17.25 0 #DIV/0! 0
312.94 17 4630 241.65 19.16 842 90.15 9.34
223.58 4.92 2040 237.76 8.58 825 90.86 9.08
296.30 15.66 5530 237.85 23.25 976 96.06 10.16
338.18 16.16 4787 227.95 21 1177 95.38 12.34
345.10 12.75 5177 239.90 21.58 550 100.00 5.5
265.33 15 4131 236.06 17.5 768 92.09 8.34
368.42 9.5 3479 216.36 16.08 720 88.24 8.16
409.76 10.25 1644 229.61 7.16 736 90.20 8.16
336.54 4.16 4340 205.10 21.16 493 98.60 5
335.14 9.25 3804 207.42 18.34 63 95.45 0.66
436.36 11 3435 199.13 17.25 1018 91.22 11.16
403 8 2435 211.74 11.5 529 97.60 5.42
370.13 3.08 2872 202.82 14.16 711 87.13 8.16
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
#DIV/0! 0 #DIV/0! 0 0 #DIV/0! 0
291.41 324 100072 231.88 432 15921 94.08 169
dra -2076
RAW MILL NO. 1 Coal MILL NO. 1 COAL MILL-2 CEMENT MILL
Productio Running Productio Running Productio Running Productio
n TPH hours n TPH hours n TPH hours n
642 47.00 13.66 0 #DIV/0! 0 525 22.67 23.16 0
836 46.65 17.92 0 #DIV/0! 0 468 23.31 20.08 0
1075 47.61 22.58 17 4.64 3.66 460 20.00 23.00 0
1082 46.38 23.33 107 5.46 19.58 325 17.49 18.58 426
1116 46.50 24.00 143 6.55 21.83 282 15.82 17.83 0
927 46.35 20.00 146 6.17 23.66 181 15.29 11.84 206
738 45.67 16.16 21 6.14 3.42 268 15.24 17.58 450
0 #DIV/0! 0.00 0 #DIV/0! 0 281 16.14 17.41 320
0 #DIV/0! 0.00 0 #DIV/0! 0 288 20.34 14.16 134
0 #DIV/0! 0.00 0 #DIV/0! 0 240 19.08 12.58 445
0 #DIV/0! 0.00 0 #DIV/0! 0 224 20.36 11.00 174
0 #DIV/0! 0.00 0 #DIV/0! 0 339 19.46 17.42 0
413 47.20 8.75 0 #DIV/0! 0 369 20.50 18.00 530
1019 48.52 21.00 15 5.81 2.58 431 20.12 21.42 188
1174 58.47 20.08 94 5.70 16.5 175 20.00 8.75 696
1363 56.79 24.00 0 0.00 0 428 21.40 20.00 0
992 48.20 20.58 0 #DIV/0! 0 396 19.80 20.00 346
1004 46.70 21.50 0 #DIV/0! 0 365 21.05 17.34 406
1145 51.67 22.16 0 #DIV/0! 0 473 23.65 20.00 267
1057 47.70 22.16 0 #DIV/0! 0 453 26.65 17.00 214
1101 48.04 22.92 80 5.68 14.08 177 26.22 6.75 276
1115 46.46 24.00 0 #DIV/0! 0 424 27.08 15.66 0
1015 47.97 21.16 0 #DIV/0! 0 431 27.66 15.58 478
1038 49.24 21.08 0 #DIV/0! 0 452 27.39 16.50 524
985 48.64 20.25 0 #DIV/0! 0 439 27.02 16.25 718
0 #DIV/0! 0.00 0 #DIV/0! 0 267 16.34 16.34 531
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! 0.00 #DIV/0!
19837 49 407 623 6 105 9161 21.10 434 7329
CEMENT MILL
Running
TPH hours
#DIV/0! 0.00 PPC
#DIV/0! 0.00 PPC
#DIV/0! 0.00 PPC
63.96 6.66 PPC
#DIV/0! 0.00 PPC
66.88 3.08 PPC
64.29 7.00 PPC
62.99 5.08 PPC
62.04 2.16 PPC
59.33 7.50 PPC
63.27 2.75 PPC
#DIV/0! 0.00 PPC
61.20 8.66 PPC
62.67 3.00 PPC
61.87 11.25 PPC
#DIV/0! 0.00 PPC
61.13 5.66 PPC
60.15 6.75 PPC
56.21 4.75 PPC
59.78 3.58 PPC
61.33 4.50 PPC
#DIV/0! 0.00 PPC
62.40 7.66 PPC
60.51 8.66 PPC
59.44 12.08 PPC
53.10 10.00 PPC
#DIV/0! PPC
#DIV/0! PPC
#DIV/0! PPC
#DIV/0! PPC
60.68 121
Arghakhanchi Cement Pvt Ltd, Nepal
Production and Stoppage report : ( VCM)
Production Report Month of Bhadra-2076
Running Stoppage
S no Date Production TPH Hrs Hrs
14 30-Aug-19 0 #DIV/0! 0 24
28 13-Sep-19 #DIV/0! 24
29 14-Sep-19 #DIV/0! 24
30 15-Sep-19 #DIV/0! 24
31 16-Sep-19 #DIV/0! 24
Total 15920.94 94.08 169.22 550.78
al
CM)
2076
Dept stoppage
Misc
Misc
Misc
Misc
Misc
Misc
Misc
Misc
Elec
Misc
prod/elec
elec/mech
Elec
Mech/elec
Mech/elec
Mech/elec
Elec/mech
mics
misc
mics
misc
Misc
Misc
Misc
Misc
Misc
Reason for Stoppage
Mill stopped at 8.00 to 9.00am due to power restrication. 2-- mill tripped at 10.10 to 14.55 due to
power fail. 3--mill tripped at 17.10 to 18.20 due to power fail. 4-- again mill tripped at 19.35 due to
high load. 5 --Again mill stopped at 1.00 to 8.00am due to power restrication.
Mill stopped due to Healthy silo level.
Mill tripped at 8.25am to 8.45am due to high vibration.2-- Mill stopped at 11.40 to 12.40 due to
power restrication.3-- Again mill stopped at 5.10 to 20.15 due to power restrication.4-- Again mill
stopped at 11.20pm to 8.00am due to Raw mill started.
Mill stopped at 8.00 to 8.00pm due to mechnical maintainence work. 2-- mill stopped 8.00pm to
12.50am due to power restication.3-- again mill tripped at 3.35 to 4.05am due to power fail. Again
mill tripped at 7.30 to 8.00am due to RF 090 got over load.
Power restrication.
Mill stopped at 8.00am to 10.20am due to RF 090 stuckup. 2-- Mill tripped at 2.45am to 3.00pm due
to main drive over load tripped. 3-- Mill stopped at 5.40 to 10.35pm due to pic load hrs. 4-- Again
mill
Mill tripped
stoppedatat1.10 to 8.00am
8.00am due due
to 6.30pm to RFto090 over load
mechnical tripped.
work in RF 090 rotary feeder. 2-- Mill tripped at
7.35 to 8.05pm due to power fail. 3--Mill stopped at 10.25 to 1.25am due to power restrication. 4--
mill tripped at 2.20 to 3.05am due to power fail.
Mill stopped at 9.50 to 11.10 due to clinker hopper empty.2-- Mill tripped at 13.05 to 1.25am due to
mechnical work RF 090 over load tripped. Start delay due to DG 013 not operation time mill side inst
prob.
Mill tripped at 8.40 to 9.10am due to NEA power fail. 2--Mill stopped at 17.55 to 1.00 am due to
Peak load time. 3--Mill stopped at 3.50 to 7.00 am due to RF 090 over load tripped. 3 again mill
stopped at 7.30 to 8.00am due to silo level healthy.
Mill stopped due to Healthy silo level.
Mill stopped at 8.00 to 23.30 due to healthy silo level.
0.5
20 5-Sep-19 3606 2253.75 23.5 132.68 177.23 309.91
21 6-Sep-19 3172 1983 22.84 1.16 110.84 174.92 285.76
28 13-Sep-19 0 24 0
14-Sep-19 0 24 0
15-Sep-19 0 24 0
29 16-Sep-19 0 24 0
TOTAL 84410 52756 555.92 164.08 2846 4272 7118
Bhadra-2076
14.11 783 5550 Elec Plant tripped 4 times due to NEA power fail.
plant tripped at 4.25 to 6.30pm due to power fail starting delay for Hot dus
14.05 780 5550 Elec burnet so bag house group not ready and main breaker was tripped continu
13.39 757 5650 misc kiln stooped at 05:15 pm to 05:40 pm due to DBC 500 overload.
11.54 750 6500 Elec 1.plant tripped 4 times due to nea power.( petcock running at 3.00pm)
9.68 726 7500 Elec 1.plant tripped 4 times due to nea power.
Plant stopped at 6.00pm to 10.25 due to clinker beaker discharge chute jam
10.28 803 7814 mech stuck up. 2-- again plant tripped at 10.50 to 11.00pm and 11.40 to 12.25am
9.98 780 7814 elec Plant tripped 03 times due to power fail.
11.51 748 6500 elec Plant tripped 04 times due to power fail.( pet cock finished)
Plant tripped at 10.10 to 11.00 due to power fail start delay due to ESP fan n
12.46 748 6000 Elec tripped at 17.10 to 18.05 due to power fail start delay due to 2D ,@B brg tem
13.59 791 5825 elec Plant tripped 2 times due to NEA power fail.
13.73 800 5825 elec Plant tripped 07 times due to NEA power fail.
Plant tripped at 3.20 to 3.30am due to NEA power fail. 2- Again plant stoppe
14.32 834 5825 elec/misc clinker yard full.
Plant stopped at 8.00am to 21.20 due to clinker yard full. Again plant trippe
17.24 1005 5825 Mics fail.
14.21 828 5825 Elec Plant tripped at 13.10 to 13.25 due to NEA power fail . ( low production du
14.06 799 5680 elec Plant tripped at 8.40 to 8.50am due to NEA power fail. ( low production due
Plant tripped 4.40 to 5.50pm due to NEA power fail start delay due to Kiln b
14.13 803 5680 elec due to yard full.)
13.75 781 5680 Elec Plant tripped at 13.20 to 13.50 due to power fail.( low production due to ya
Plant tripped at 12.20 to 12.45 due to NEA power fail.2-- again plant stoppe
14.41 819 5680 elec/misc silo full 91%.
18.30 1051 5746 misc Plant stopped at 8.00 to 23.30 due to clinker silo full.
Plant tripped at 2.00 to 2.10pm due to NEA power fail. Again plant stopped
15.62 898 5746 elec/misc silo full..( low production due to yard full.)
16.29 936 5746 Elec Plant tripped 5 times due to NEA power fail.( low production due to Clinke
Plant tripped at 12.15 to 12.25 due to NEA power fail. 2-- Again plant trippe
3-- again plant tripped at 3.25 to 3.45 due to power fail. 4-- Plant stopped a
15.52 793 5746 elec/misc full.( low production due to Clinker silo full 90% )
16.02 921 5746 Elec Plant tripped 2 times due to NEA power fail.( low production due to Clinke
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
15.34 826 5390
r fail.
power fail starting delay for Hot dust bin bag filter fan motor was
nd main breaker was tripped continue.
er.
o clinker beaker discharge chute jammed with immersion tube plate
0 to 11.00pm and 11.40 to 12.25am due to 2A brg temp high.
l.
r fail.
ue to ESP fan VFD online check for ABB engneer.2--Again plant stopped
ale jammed with metal piece. 3-- again plant tripped at 00.00 to 00.15
pped at 2.15 to 2.35am due to power fail.
r fail.
wer fail.
NEA power fail. 2- Again plant stopped at 7.50am to 8.00am due to
o clinker yard full. Again plant tripped at 2.20 to 2.35am due to power
NEA power fail. Again plant stopped at 5.35 to 6.00am due to clinker
ull.)
NEA power fail. 2-- Again plant tripped at 1.05 to 1.20 due to power fail.
ue to power fail. 4-- Plant stopped at 6.10 to 7.35 due to clinker yard
o full 90% )
Raw
SR NO. DATE meal Clinker Running Stoppage Pc coal Kc coal Total coal %Of coal
cons prod hours hours consm cons cons cons
28 13-Sep-19 0 24 0 #DIV/0!
29 14-Sep-19 0 24 0 #DIV/0!
30 15-Sep-19 0 24 0 #DIV/0!
31 16-Sep-19 0 24 0 #DIV/0!
TOTAL 33668 21043 448.00 272.00 1747 4177 5545
dra-2076
0 5550 prod Plant tripped at 2.30 to 2.55am due to ESP inlet temp high.
772 5650 prod plant tripped two times due to esp temp. high.
911 5825 Misc Kiln Light up @ 10.00am and kiln feed takan at 7.00pm.
832 5825 Nil Running Continously.( low production due to clinker yard full.)
741 5825 Nil Running Continously..( low production due to clinker yard full.)
801 5825 Mech Plant tripped at 5.15 to 5.25am due to clinker breaker brg temp high.
Plant stopped at 9.30 to 12.30pm due to PH fan VFD cooling fan damaged.
871 5680 inst 2-- again PH tripped at 1.30 to 2.25pm due to VFD high tempreture.
844 5680 Nil Running Continously..( low production due to clinker yard full.)
Plant stopped at 10.15 to 10.55 due to kiln girth gear spring bolt
816 5680 Mech replecement work.
Plant tripped at 3.05 to 3.40 due to Clinker breaker NDE brg temp false
alarm. 2- Again plant tripped at 7.10 to 7.20 due to clinker breaker
781 5680 Inst tripped.
766 5746 Nil Running Continously.
838 5746 Nil Running Continously.
844 5746 inst Plant tripped due to PH fan inlet temp transmeter problem so PH tripped.
844 5746 Nil Running Continously.
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
ESP inlet temp high.
p. high.
full.
akan at 7.00pm.
3.66
2 18-Aug-19 5020 246.80 20.34 elec/prod
3.58
3 19-Aug-19 5095 249.51 20.42 elec/prod
8.67
4 20-Aug-19 3810 248.53 15.33 misc
5.5
6 22-Aug-19 4492 242.81 18.5 elec.
4.75
8 24-Aug-19 4656 241.87 19.25 elec/prod
5.5
9 25-Aug-19 4371 236.27 18.5 elec/mech
7
10 26-Aug-19 3769 221.71 17 Elec
9
11 27-Aug-19 3568 237.87 15 Elec
8.66
13 29-Aug-19 3880 252.93 15.34 Elec
6.75
14 30-Aug-19 4023 233.22 17.25 prod/elec
4.84
15 31-Aug-19 4630 241.65 19.16 |Elec
15.42
16 1-Sep-19 2040 237.76 8.58 Misc/elec
0.75
17 2-Sep-19 5530 237.85 23.25 Elec
3
18 3-Sep-19 4787 227.95 21 Elec
2.42
19 4-Sep-19 5177 239.90 21.58 prod/elec
6.5
20 5-Sep-19 4131 236.06 17.5 elec/misc
7.92
21 6-Sep-19 3479 216.36 16.08 elec/mech
16.84
22 7-Sep-19 1644 229.61 7.16 misc
2.84
23 8-Sep-19 4340 205.10 21.16 Elec/inst
5.66
24 9-Sep-19 3804 207.42 18.34 elec
24
28 13-Sep-19 #DIV/0!
24
29 14-Sep-19 #DIV/0!
24
30 15-Sep-19 #DIV/0!
24
31 16-Sep-19 #DIV/0!
Mill tripped at 13.05 to 13.30 due to NEA power fail. 2-- again mill tripped at 17.10 to 18.05 due to Nea po
3--Again mill tripped at 19.30 to 20.45Nea power fail start delay due to Heavy rain fall. 4-- again mill trippe
21.00 to 21.45 due to NEA power fail.
Mill tripped at 16.25 to 18.40 due to power fail.2-- again mill tripped at 22.40 to 23.05 due to high vibratio
again mill tripped at 1.05 to 1.35am due to main drive not ready alarm.
1. mill stopped at 05:00 pm to 06:30 pm due to BC500 discharge chuite jam. 2. mill stopped at 09:15 pm to
am duetripped
1. mill to silo at
empty
08:45out.
am to 09:30 am due to power failure. 2. vrm stopped at 11:40 am to 02:20 pm due
per planning. 3. mill tripped at 06:30pm to 08:15 pm due to power failure. 4. mill tripped at 08:30 pm to 1
due to power restriction.
1. vrm tripped at 01:25 am to 01:50 am due to belt conveyor 321 BC210 return fault. 2.mill tripped at 02:4
03:05 am due to NEA power failure.
Mill stopped at 8.00am to 12.15pm due to NEA power failure.Mill stopped at 4.30pm to 5.00pm due to Ro
nitrogen gas filling.3- Again mill stopped at 6.30 to 10.35pm due to plant stopped. 4- again mill stopped at
to 2.20am due to lime stone reclamber in inst problem.
Mill tripped at 12.40 to 13.05 due to mill main drive over load tripped. 2-Mill tripped at 13.10 to 15.20 due
600 Discharge chute jammed with big stone piece.3--Again mill tripped at 16.40 to 17.40 due to nea powe
1. mill tripped at 09:55 am to 01:00 pm due to power failure and hydraulic pump checking work by mech.
tripped at 08:40 pm to 09:05 pm due to NEA power failure. 3.mill tripped at 02:05am to 03:15 am due to N
power failure. 4. mill tripped at 07:45 am to 08:10 am due to NEA power failure.
Mill tripped at 10.10 to 11.20am due to NEA power fail. 2- Mill tripped at 17.10 to 18.10 due to NEA powe
Mill stopped at 20.50 to 1.15am due to power restrication ok mill running.
Mill tripped at 11.05am to 12.00pm due to |NEA power fail. 2--Again mill tripped at 17.15 to 18.10 due to
fail. 3--again mill tripped at 19. to 19.25 to power fail. Again mill tripped at 19.50 to 00.35 due to nea powe
restrication.
Mill tripped at 11.10 to 12.40pm due to NEA power fail. 2-- Mill stopped at 12.45 to 7.30am due to power
restrication OK mill start.
Mill tripped at 8.50 to 9.15am due to high vibration. 2-- Mill tripped at 2.00 to 2.35pm due to NEA power f
Mill tripped at 3.05 to 3.35pm due to NEA power fail. 4-- Mill tripped at 8.50 to 9.20pm due to power fail.
tripped at 10.05 to 10.35pm due to power fail. 6--Mill tripped at 1.25 to 1.50am due to power fail.7-- Mill t
at 2.55 to 6.25 due to NEA power not avai.
Mill tripped at 3.15am to 8.00am due to NEA power fail.
Mill stopped at 8.00am to 22.35 due to plant stopped. 2--again mill tripped at 2.20 to 2.50am due to NEA p
fail.
Mill stopped at 9.10 to 9.35am due to high vibration . 2-- Mill tripped at 16.40 to 18.05 due to NEA power
Mill stopped at 9.30 tp 10.50am due to clay hopper empty,2-- Mill tripped at 13.20 to 14.00 due to NEA po
fail. 3--Mill stopped at 22.15 to 2.30am due to Healthy silo level.
Mill tripped at 12.20 to 13.25 due to NEA power fail. 2--Mill stopped at 15.10 to 20.05 due to water injectio
installed and lime stone weigh feeder belt replecement work. 3-- Mill stopped at 1.40 to 2.50am due to He
rain.
Mill stopped at 8.00am to 12.45am due to plant stopped because of clinker yard full.
Mill tripped at 2.00 to 3.05pm due to NEA power fail.2-Mill tripped at 10.00 to 10.30pm due to DG 12 conti
opereted so high vibration. |Mill stopped at 5.30 to 6.20am due to plant stopped.
Mill tripped 05 times due to NEA power fail. And sufficient silo level.