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Antes Despues

SGSTC-180 (4Q192-000) Peso 1.52 SGSTC-180 (4Q192-000) Peso

1.540 +- 0.40 0.441 +- 0.010 0.530 +- 0.010 1.540 +- 0.40


Max. 1.580 Max. 0.451 Max. 0.540 Max. 1.580
Min. 1.500 Min. 0.431 Min. 0.520 Min. 1.500
No. Peso Wax Diametro Longitud No. Peso Wax
1 1.5427 0.446 0.5325 1 1.5574
2 1.525 0.447 0.5305 2 1.5553
3 1.5339 0.447 0.5365 3 1.5577
4 1.5276 0.448 0.531 4 1.5522
5 1.538 0.448 0.5375 5 1.5514
6 1.5507 0.4475 0.537 6 1.5769
7 1.5487 0.447 0.539 7 1.53
8 1.516 0.4475 0.5325 8 1.5689
9 1.5515 0.448 0.538 9 1.5465
10 1.531 0.4475 0.5365 10 1.5422
11 1.5162 0.447 0.535 11 1.5584
12 1.529 0.448 0.5355 12 1.5408
13 1.5206 0.4465 0.528 13 1.5525
14 1.5369 0.446 0.536 14 1.5539
15 1.5228 0.4485 0.5365 15 1.5533
16 1.5393 0.447 0.531 16 1.5525
17 1.5141 0.446 0.537 17 1.5215
18 1.4912 0.447 0.536 18 1.5524
19 1.5772 0.447 0.5365 19 1.5789
20 1.5425 0.4485 0.5375 20 1.5564
21 1.566 0.4465 0.536 21 1.5552
22 1.579 0.447 0.528 22 1.5834
23 1.4996 0.4485 0.53 23 1.5585
24 1.5158 0.449 0.536 24 1.5645
25 1.5347 0.447 0.5355 25 1.5284
26 1.5359 0.446 0.532 26 1.5733
27 1.5187 0.4475 0.5355 27 1.5708
28 1.5653 0.448 0.5295 28 1.552
29 1.5139 0.448 0.5315 29 1.543
30 1.5674 0.447 0.5365 30 1.573
Despues
TC-180 (4Q192-000) Peso 1.55

0.441 +- 0.010 0.530 +- 0.010


Max. 0.451 Max. 0.540
Min. 0.431 Min. 0.520
Diametro Longitud
0.447 0.5235
0.4465 0.52
0.4465 0.525
0.447 0.518
0.445 0.5175
0.447 0.521
0.4465 0.5235
0.447 0.5225
0.4475 0.5235
0.447 0.523
0.447 0.522
0.447 0.525
0.4475 0.525
0.447 0.5225
0.4475 0.517
0.4465 0.523
0.447 0.5165
0.447 0.5235
0.447 0.5235
0.4475 0.5215
0.4485 0.5195
0.449 0.5235
0.448 0.526
0.447 0.5175
0.4475 0.5235
0.4485 0.518
0.447 0.52
0.4475 0.5165
0.448 0.524
0.4475 0.523
Subgrupo ID Antes Despues
1.5574 10 9
1.5553 22 8
1.5577 11 4
1.5522 13 10
1.5514 14 9
1.5769 12 11
1.53 10 8
1.5689 16 7
1.5465 12 4
1.5422 17 7
1.5584 19 9
1.5408 22 10
1.5525 21 12
1.5539 20 11
1.5533 19 9
1.5525 20 8
1.5215 21 7
1.5524 15 11
1.5789 14 10
1.5564 16 7
1.5552 16 8
1.5834 18 10
1.5585 19 10
1.5645 12 9
1.5284 15 6
1.5733 10 7
1.5708 22 9
1.552 11 8
1.543 13 4
1.573 14 10
1.5427 12 9
1.525 10 11
1.5339 16 8
1.5276 12 7
1.538 17 4
1.5507 19 7
1.5487 22 9
1.516 21 10
1.5515 20 12
1.531 19 11
1.5162 20 9
1.529 21 8
1.5206 15 7
1.5369 14 11
1.5228 16 10
1.5393 16 7
1.5141 18 8
1.4912 19 10
1.5772 12 10
1.5425 15 9
1.566 12 6
1.579 15 7
1.4996 10 9
1.5158 22 8
1.5347 11 4
1.5359 13 10
1.5187 14 8
1.5653 12 11
1.5139 10 8
1.5674 16 7
1.5564 12 4
1.5552 17 7
1.5834 19 9
1.5585 22 10
1.5645 21 12
1.5284 20 11
1.5733 19 9
1.5708 12 8
1.552 15 7
1.543 10 11
1.573 22 10
1.5427 11 7
1.525 13 8
1.5339 14 10
1.5276 12 10
1.538 10 9
1.5507 16 6
1.5487 12 7
1.516 17 9
1.5515 12 8
1.531 15 4
1.5162 10 10
1.529 22 8
1.5206 11 11
1.5369 13 8
1.5228 14 7
1.5393 12 4
1.5141 10 7
1.4912 16 9
1.5772 12 10
1.5425 17 12
1.529 19 11
1.5206 22 9
1.5369 21 8
1.5228 20 7
1.5393 19 11
1.5141 12 10
1.4912 10 7
1.5772 16 8
1.5425 12 10
Before/After Capability Comparison for Peso 1.52 Wa vs Peso Wax 1
Summary Report

Reduction in % Out of Spec Customer Requir


35% Lower Spec Target
% Out of spec was reduced by 35% from 7.04%
to 4.58%. 1.5 1.54

Was the process standard deviation reduced? Process Characte


0 0.05 0.1 > 0.5 Statistics Befor
Mean 1.535
Yes No StDev(overall) 0.02154
P = 0.024
Actual (overall) capability
Pp 0.6
Did the process mean change? Ppk 0.5
0 0.05 0.1 > 0.5 Z.Bench 1.4
% Out of spec 7.0
PPM (DPMO) 7043
Yes No
P < 0.001

Actual (Overall) Capability Comments


Are the data inside the limits and close to the target?
Before: Peso 1.52 Wa After: Peso Wax 1.5
LSL Target USL
Before
• The process standard deviation was reduc
• The process mean changed significantly. I
target (p < 0.05).

Actual (overall) capability is what the custom

Potential (within) capability is what could be


drifts were eliminated.
After
1.52 Wa vs Peso Wax 1.5 Before/After Capability Comp
Before: Peso 1.52 Wa
Dia
After: Peso Wax 1.5
Customer Requirements
Spec Target Upper Spec
Confirm that the Before a
5 1.54 1.58 Before
1.60

Individual Value
Process Characterization
Before After Change 1.55

1.5350 1.5554 0.020333


) 0.021549 0.014591 -6.96E-03 1.50

ll) capability
0.62 0.91 0.30 0.08
0.54 0.56 0.02

Moving Range
1.47 1.69 0.21
pec 7.04 4.58 -2.46
O) 70437 45796 -24640 0.04

0.00
1 4 7 10 13 16 19 22 25
Comments

1.52 Wa After: Peso Wax 1.5

ss standard deviation was reduced significantly (p < 0.05).


Normality Plots
ss mean changed significantly. It is now further away from the The points should be close to the line.
.05). Before After

all) capability is what the customer experiences.

thin) capability is what could be achieved if process shifts and


iminated.
/After Capability Comparison for Peso 1.52 Wa vs Peso Wax 1.5
Diagnostic Report Before: Peso 1.5
After: Peso Wax
I-MR Charts
Confirm that the Before and After process conditions are stable.
Are the
Before After
LSL

16 19 22 25 28 1 4 7 10 13 16 19 22 25 28

Normality Plots
ts should be close to the line.
After
Normality Test
1.50
(Anderson-Darling)
Before After
Results Pass Pass Actual
P-value 0.456 0.120

Potenti
proces
Before/After Capability Comparison for Peso 1.52 Wa vs Peso Wax 1.5
Before: Peso 1.52 Wa
Process Performance Report
After: Peso Wax 1.5

Capability Histogram Process Characterization


Are the data inside the limits and close to the target?
Before
LSL Target USL Total N 30
Before Subgroup size 1
Mean 1.5350
StDev(overall) 0.021549
StDev(within) 0.021989

Capability Statistics
Before
Actual (overall)
After Pp 0.62
Ppk 0.54
Z.Bench 1.47
% Out of spec (obs) 6.67
% Out of spec (exp) 7.04
PPM (DPMO) (obs) 66667
PPM (DPMO) (exp) 70437
Potential (within)
Cp 0.61
Cpk 0.53
Z.Bench 1.43
% Out of spec (exp) 7.60
1.50 1.52 1.54 1.56 1.58 PPM (DPMO) (exp) 75964

Actual (overall) capability is what the customer experiences.

Potential (within) capability is what could be achieved if


process shifts and drifts were eliminated.
52 Wa vs Peso Wax 1.5
rt

terization
Before After Change
30 30
1 1
1.5350 1.5554 0.020333
0.021549 0.014591 -6.96E-03
0.021989 0.015578 -6.41E-03

istics
Before After Change

0.62 0.91 0.30


0.54 0.56 0.02
1.47 1.69 0.21
(obs) 6.67 3.33 -3.33
(exp) 7.04 4.58 -2.46
(obs) 66667 33333 -33333
(exp) 70437 45796 -24640

0.61 0.86 0.25


0.53 0.53 -0.00
1.43 1.58 0.15
(exp) 7.60 5.71 -1.88
(exp) 75964 57149 -18815
Before/After Capability Comparison for Diametro 1_1 vs Diametro 1_
Summary Report

Reduction in % Out of Spec Customer Requir


95% Lower Spec Target
% Out of spec was reduced by 95% from 0.00%
to 0.00%. 0.431 0.441

Was the process standard deviation reduced? Process Characte


0 0.05 0.1 > 0.5 Statistics Befor
Mean 0.4473
Yes No StDev(overall) 8.146E-0
P = 0.320
Actual (overall) capability
Pp 4.0
Did the process mean change? Ppk 1.5
0 0.05 0.1 > 0.5 Z.Bench 4.5
% Out of spec 0.0
PPM (DPMO)
Yes No
P = 0.620

Actual (Overall) Capability Comments


Are the data inside the limits and close to the target?
Before: Diametro 1_1 After: Diametro 1_2
LSL Target USL
Before
• The process standard deviation was not re
• The process mean did not change significa

Actual (overall) capability is what the custom

Potential (within) capability is what could be


drifts were eliminated.

After
etro 1_1 vs Diametro 1_2 Before/After Capability Com
Before: Diametro 1_1
Di
After: Diametro 1_2
Customer Requirements
Spec Target Upper Spec
Confirm that the Before
31 0.441 0.451 Before
0.4500

Individual Value
Process Characterization
Before After Change
0.4475
0.44732 0.44722 -0.0001
) 8.146E-04 7.391E-04 -7.55E-05
0.4450
ll) capability
4.09 4.51 0.42 0.0030
1.51 1.71 0.20

Moving Range
4.52 5.12 0.60
pec 0.00 0.00 -0.00 0.0015
O) 3 0 -3

0.0000
1 4 7 10 13 16 19 22 25
Comments

etro 1_1 After: Diametro 1_2

ss standard deviation was not reduced significantly (p > 0.05).


Normality Plots
ss mean did not change significantly (p > 0.05). The points should be close to the line.
Before Afte
all) capability is what the customer experiences.

thin) capability is what could be achieved if process shifts and


iminated.
e/After Capability Comparison for Diametro 1_1 vs Diametro 1_2
Diagnostic Report Before: Diametro
After: Diametro
I-MR Charts
Confirm that the Before and After process conditions are stable.
Are the
Before After
LSL

16 19 22 25 28 1 4 7 10 13 16 19 22 25 28

Normality Plots
nts should be close to the line.
After
Normality Test
0.432 0.43
(Anderson-Darling)
Before After
Results Fail Fail Actual (
P-value 0.040 < 0.005

Potentia
process
Before/After Capability Comparison for Diametro 1_1 vs Diametro 1_2
Before: Diametro 1_1
Process Performance Report
After: Diametro 1_2

Capability Histogram Process Characterization


Are the data inside the limits and close to the target?
Before
LSL Target USL Total N 30
Before Subgroup size 1
Mean 0.44732
StDev(overall) 8.146E-04
StDev(within) 7.948E-04

Capability Statistics
Before
Actual (overall)
After Pp 4.09
Ppk 1.51
Z.Bench 4.52
% Out of spec (obs) 0.00
% Out of spec (exp) 0.00
PPM (DPMO) (obs) 0
PPM (DPMO) (exp) 3
Potential (within)
Cp 4.19
Cpk 1.54
Z.Bench 4.63
% Out of spec (exp) 0.00
0.432 0.435 0.438 0.441 0.444 0.447 0.450 PPM (DPMO) (exp) 2

Actual (overall) capability is what the customer experiences.

Potential (within) capability is what could be achieved if


process shifts and drifts were eliminated.
ro 1_1 vs Diametro 1_2
rt

terization
Before After Change
30 30
1 1
0.44732 0.44722 -0.0001
8.146E-04 7.391E-04 -7.55E-05
7.948E-04 5.655E-04 -2.29E-04

stics
Before After Change

4.09 4.51 0.42


1.51 1.71 0.20
4.52 5.12 0.60
(obs) 0.00 0.00 0.00
(exp) 0.00 0.00 -0.00
obs) 0 0 0
exp) 3 0 -3

4.19 5.89 1.70


1.54 2.23 0.69
4.63 6.69 2.06
(exp) 0.00 0.00 -0.00
exp) 2 0 -2
Before/After Capability Comparison for Longitud 1_1 vs Longitud 1_
Summary Report

Reduction in % Out of Spec Customer Requir


681% Lower Spec Target
% Out of spec increased by 681% from 3.65% to
28.52%. 0.52 0.53

Was the process standard deviation reduced? Process Characte


0 0.05 0.1 > 0.5 Statistics Befor
Mean 0.5343
Yes No StDev(overall) 0.003151
P = 0.256
Actual (overall) capability
Pp 1.0
Did the process mean change? Ppk 0.6
0 0.05 0.1 > 0.5 Z.Bench 1.7
% Out of spec 3.6
PPM (DPMO) 3651
Yes No
P < 0.001

Actual (Overall) Capability Comments


Are the data inside the limits and close to the target?
Before: Longitud 1_1 After: Longitud 1_2
LSL Target USL
Before
• The process standard deviation was not re
• The process mean changed significantly. I
target (p < 0.05).

Actual (overall) capability is what the custom

Potential (within) capability is what could be


drifts were eliminated.
After
tud 1_1 vs Longitud 1_2 Before/After Capability Com
Before: Longitud 1_1
Di
Customer Requirements After: Longitud 1_2
Spec Target Upper Spec
Confirm that the Before
52 0.53 0.54
Before
0.540

Individual Value
Process Characterization
Before After Change
0.53435 0.52162 -0.012733 0.525
) 0.0031518 0.0028487 -3.03E-04

ll) capability 0.510


1.06 1.17 0.11
0.60 0.19 -0.41
0.010

Moving Range
1.79 0.57 -1.23
pec 3.65 28.52 24.87
O) 36517 285185 248668
0.005

0.000
1 4 7 10 13 16 19 22 25
Comments

itud 1_1 After: Longitud 1_2

ss standard deviation was not reduced significantly (p > 0.05). Normality Plots
ss mean changed significantly. It is now further away from the
.05).
The points should be close to the line.
Before Afte
all) capability is what the customer experiences.

thin) capability is what could be achieved if process shifts and


iminated.
e/After Capability Comparison for Longitud 1_1 vs Longitud 1_2
Diagnostic Report Before: Longitud 1_1
After: Longitud 1_2
I-MR Charts
Confirm that the Before and After process conditions are stable.
Are the data
Before After
LSL

16 19 22 25 28 1 4 7 10 13 16 19 22 25 28

Normality Plots
nts should be close to the line.
After
Normality Test 0.515 0.520
(Anderson-Darling)
Before After
Actual (over
Results Fail Fail
P-value < 0.005 < 0.005
Potential (w
process shif
Before/After Capability Comparison for Longitud 1_1 vs Longitud 1_2
Before: Longitud 1_1
Process Performance Report
After: Longitud 1_2

Capability Histogram Process Characterization


Are the data inside the limits and close to the target?
Before
LSL Target USL Total N 30
Before Subgroup size 1
Mean 0.53435
StDev(overall) 0.0031518
StDev(within) 0.0032404

Capability Statistics
Before
Actual (overall)
After Pp 1.06
Ppk 0.60
Z.Bench 1.79
% Out of spec (obs) 0.00
% Out of spec (exp) 3.65
PPM (DPMO) (obs) 0
PPM (DPMO) (exp) 36517
Potential (within)
Cp 1.03
Cpk 0.58
Z.Bench 1.74
% Out of spec (exp) 4.06
0.515 0.520 0.525 0.530 0.535 0.540 PPM (DPMO) (exp) 40618

Actual (overall) capability is what the customer experiences.

Potential (within) capability is what could be achieved if


process shifts and drifts were eliminated.
1_1 vs Longitud 1_2

zation
Before After Change
30 30
1 1
0.53435 0.52162 -0.012733
0.0031518 0.0028487 -3.03E-04
0.0032404 0.0030723 -1.68E-04

s
Before After Change

1.06 1.17 0.11


0.60 0.19 -0.41
1.79 0.57 -1.23
) 0.00 26.67 26.67
) 3.65 28.52 24.87
0 266667 266667
36517 285185 248668

1.03 1.08 0.06


0.58 0.18 -0.41
1.74 0.53 -1.22
) 4.06 29.94 25.88
40618 299370 258752

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