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Failure criteria:
Maximum temperature and Maximum pressure
Classification
They are classified as follows :
Friction clutch:
Disc clutch
Multi disk clutch
Cone clutch
The Parameters involved in the rating of
Clutches & Brakes
T = 𝑰𝜽
I : Moment of inertia
𝜃 : Angular acceleration
𝐼
K= 𝑀
then I=MK2
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M : mass (W/g)
W : weight (kg)
g : acceleration gravity
K : radius of gyration
I = M K2 = W K2 /g
𝑊 𝐾2 ∆𝑛
T = 𝐼𝜃 = 𝑔 𝑡
W K2 : inertia of the load
1
K2 = (R12 + R22)
2
V = π (R12 – R22) L
W=ρV
𝜋𝜌𝐿
Inertia = W K2 =ρV K2 = (R14 – R24)
2
ρ Steel = 7800 kg/m3
ρ cast iron = 7200 kg/m3
ρ asbestos = 1600 kg/m3
Inertia of system required to
clutch shaft
clutch
𝑊 𝐾2 ∆𝑛
T = 𝐼𝜃 = 𝑔 𝑡
Inertia of a system
referred to the clutch shaft
speed
𝑛 2
W Ke = W
2 K2 ( 𝑛𝑐
)
n : speed of the interest part
nc : speed of the clutch
WK2: inertia of the part
WKe2: inertia of the clutch
clutch
Construction of
the Clutch
Clutch Disk or
Friction Disk
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Friction disks
Torsional springs
Can be spring or rubber
Dampen power impulses from crankshaft
Clutch disks
Friction material isn’t very thick.
Minimum thickness around .012”
Pilot Bushing or bearing
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Throw out T/O Bearing (release bearing)
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Throw out T/O bearings
Most need clearance between fingers of
pressure plate so it isn’t spinning all the time
(free play)
Riding the clutch (foot resting on pedal)
Pushes T/O bearing into pressure plate fingers
Causes it spin constantly
Wearing it out too soon
Releases some of clutch spring pressure
Causing clutch to slip
What would
Clutch fork cause this?
T/O bearing
hooks here
Fulcrum point
Pressure plate & cover
bolt to flywheel
Clutches
Construction of
the Clutch
Flywheel bolts
to crankshaft
When
If there
unbolting
is a chance
pressure
you will
plate
be reusing
from the
pressure plate,
flywheel, removemake
bolts
alignment
evenly asmarks
not to
to flywheel
bend the cover.
to maintain
REMEMBER,
properthis
balance
is
BEFORE
under high
removal
spring pressure.
Flywheels
Add weight to crank for non-power strokes
Has ring-gear for cranking engine (usually replaceable)
Flywheels
Hot spots
Pressure Plate
Sometimes too
light weight
Clutches
Operation of the Clutch
Pilot bushing or bearing in center
of flywheel or crankshaft, supports
Clutches the end of input shaft
(throw-out bearing
T/O bearing) allows
to push on rotating
clutch fingers
Bolted to Crank
Moves pressure
Plate right
T/O bearing
Pivots
Clutch terms
Clutch disengaged
Clutch pedal is in or down
Clutch engaged
Clutch pedal is out or up
What would it mean if someone said the clutch pedal
Is engaged?
Make sure you know if you are talking about
the clutch or the clutch pedal !!!
Clutches
READ ON
Hydraulic clutch
Uses master cylinder
Uses brake fluid
Must be bleed
Diaphragm-Spring Clutches
Checking Flywheel for Run-out
Checking pressure plate for
warpage
1-Disc Clutch or Plate Clutch
The amount of torque transmitted depends upon
the axial pressure, the radius of the friction surfaces and
the coefficient of friction.
Multiple plate clutch is used whenever heavy loads are to
be transmitted.
Analysis of the torque in single plate clutch:
Let R = outer radius of the plate,
r = inner radius of the plate,
p = intensity of pressure,
Fa = total axial load.
Uniform wear vs. uniform
pressure
Uniform wear → p v = constant? → Longevity
p (ωr1 ) =pa (ωar)
In clutch ω=ωa
Then: p r1 = pa r
p r = Constant
Uniform pressure? → Performance
p =pa
Consider an elemental ring of radius r1 and thickness 𝜕𝑟1 .
Area of the element ring = 2r r 1 1
2
Total friction torque = T = 2 pr1 dr1
r
Assuming uniform pressure p=pa
R
F r
2pa r1dr1
2pa
1 2
2
R r 2
F pa R r
2 2
4
pa ( Do2 Di2 )
R
T p 2r1 dr1
2
a
r
2
1
T pa R r pa ( Do3 Di3 )
3
3 3
12
Assuming uniform wear pr = constant
R R
F
r
pr 2dr1 2pa r dr1
r
F 2pa r R r pa Di ( Do Di )
1
2
R R
T 1 dr1 2p a r r1 dr1
2
2 pr
r r
T rpa R r 2 2
1
pa Di ( Do Di )
8
2 2
Table Properties of Friction Materials
Materials in contact Friction coefficient Max. temp. Co Max. Pressure
Dry Greasy Oiled kg/cm2
•
1.Cast iron on cast iron 0.2-0.15 0.1- 0.06 0.1- 0.05 320 10.5 – 17.5
2.Bronze on cast iron 0.2 0.1- 0.05 0.1-0.05 160 5.6 – 8.4
3.Wood on cast iron 0.35 – 0.25 0.12- 0.07 0.1-0.06 260 8.4 – 14
4. Wood on cast iron 0.35-0.2 0.12-0.08 --------- 160 4.2 - 6.3
8. Wired asbestos on metal 0.5-0.35 0.3- 0.26 0.25- 0.2 180-260 2.1 – 5.6
9. Wired asbestos on metal (short --------- --------- 0.25 – 0.2 260 14 -12
frequent engagement)
10.Steel on cast iron or cast iron on --------- --------- 0.1-0.05 260 14 - 21
cast iron (short frequent
engagements)
Disk Clutch Design Steps
A) Preliminary Design