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Projects Oil & Gas

Pipe Schedules (according to ASME/ANSI B36.10M)


Nominal pipe OD Shipping
size mm/
inch mm 20 30 STD 40 60 XS 80 100 120 140 160 XXS vol/CBM

15 2.77 2.77 3.73 3.73 4.78 7.47


21.3 0.0004
1
/2 1.27 1.27 1.62 1.62 1.95 2.55
20 2.87 2.87 3.91 3.91 5.56 7.82
26.7 0.0007
3
/4 1.69 1.69 2.20 2.20 2.90 3.64
25 3.38 3.38 4.55 4.55 6.35 9.09
33.4 0.0011
1 2.50 2.50 3.24 3.24 4.24 5.45
32 3.56 3.56 4.85 4.85 6.35 9.70
42.2 0.0017
1 /4
1
3.39 3.39 4.47 4.47 5.61 7.77
40 3.68 3.68 5.08 5.08 7.14 10.15
48.3 0.023
11/2 4.05 4.05 5.41 5.41 7.25 9.56
50 3.91 3.91 5.54 5.54 8.74 11.07
60.3 0.036
2 5.44 5.44 7.48 7.48 11.11 13.44
65 5.16 5.16 7.01 7.01 9.53 14.02
73.0 0.0053
21/2 8.63 8.63 11.41 11.41 14.92 20.39
80 5.49 5.49 7.62 7.62 11.13 15.24
88.9 0.0079
3 11.29 11.29 15.27 15.27 21.35 27.68
90 5.74 5.74 8.08 8.08 - -
101.6 0.0103
31/2 13.57 13.57 18.63 18.63 - -
100 6.02 6.02 8.56 8.56 11.13 13.49 17.12
114.3 0.0130
4 16.07 16.07 22.32 22.32 28.32 33.54 41.03
125 6.55 6.55 9.53 9.53 12.70 15.88 19.05
141.3 0.0199
5 21.77 21.77 30.97 30.97 40.28 49.11 57.43
150 7.11 7.11 10.97 10.97 14.27 18.26 21.95
168.3 0.028
6 28.26 28.26 42.56 42.56 54.20 67.56 79.22
200 6.35 7.04 8.18 8.18 10.31 12.70 12.70 15.09 18.26 20.62 23.01 22.23
219.1 0.048
8 33.31 36.81 42.55 42.55 53.08 64.64 64.64 75.92 90.44 100.92 111.27 107.92
250 6.35 7.80 9.27 9.27 12.70 12.70 15.09 18.26 21.44 25.40 28.58 25.40
273.1 0.074
10 41.77 51.03 60.31 60.31 81.55 81.55 96.01 114.75 133.06 155.15 172.33 155.15
300 6.35 8.38 9.53 10.31 14.27 12.70 17.48 21.44 25.40 28.58 33.32 25.40
323.9 0.104
12 49.73 65.20 73.88 79.73 108.96 97.46 132.08 159.91 186.97 208.14 238.76 186.97
350 7.92 9.53 9.53 11.13 15.09 12.70 19.05 23.83 27.79 31.75 35.71
355.6 0.126
14 67.90 81.33 81.33 94.55 126.71 107.39 158.10 194.96 224.65 253.56 281.70
400 7.92 9.53 9.53 12.70 16.66 12.70 21.44 26.19 30.96 36.53 40.49
406.4 0.165
16 77.83 93.27 93.27 123.30 160.12 123.30 203.53 245.56 286.64 333.19 365.35
450 7.92 11.13 9.53 14.27 19.05 12.70 23.88 29.36 34.93 39.67 45.24
457.2 0.209
18 87.71 122.38 105.16 155.80 205.74 139.15 254.55 309.62 363.56 408.26 459.37
500 9.53 12.70 9.53 15.09 20.62 12.70 26.19 32.54 38.10 44.45 50.01
508.0 0.258
20 117.15 155.12 117.15 183.42 247.83 155.12 311.17 381.53 441.49 508.11 564.81
550 9.53 12.70 9.53 - 22.23 12.70 28.58 34.93 41.28 47.63 53.98
558.8 0.312
22 129.13 171.09 129.13 - 294.25 171.09 373.83 451.42 527.02 600.63 672.26
600 9.53 14.27 9.53 17.48 24.61 12.70 30.96 38.89 46.02 52.37 59.54
609.6 0.372
24 141.12 209.64 141.12 255.41 355.26 187.06 442.08 547.71 640.03 720.15 808.22
650 12.70 - 9.53 - 12.70
660.4 0.436
26 202.72 - 152.87 - 202.72
700 12.70 15.88 9.53 - 12.70
711.2 0.505
28 218.69 271.21 164.85 - 218.69
750 12.70 15.88 9.53 - 12.70
762.0 0.580
30 234.67 292.18 176.84 - 234.67
800 12.70 15.88 9.53 17.48 12.70
812.8 0.660
32 250.64 312.15 188.82 342.91 250.64
850 12.70 15.88 9.53 17.48 12.70
863.6 0.745
34 266.61 332.12 200.31 364.90 266.61
900 12.70 15.88 9.53 19.05 12.70
914.4 0.836
36 282.27 351.70 212.56 420.42 282.27
950 9.53 12.70
965.2 0.931
38 224.54 298.24
1000 9.53 12.70
1016.0 1.032
40 236.53 314.22
1050 9.53 12.70
1066.8 1.138
42 248.52 330.19
1100 9.53 12.70
44
1117.8
260.50 346.16 SI Units (Metric) 1.249

1150 9.53 12.70


46
1168.4
272.25 351.82
OD = mm 1.365
Wall thickness = mm
1200 9.53 12.70
48
1219.2
284.24 377.79
Weight = kg/m (plain end mass) 1.486

*For our complete range of structural tubulars, please refer to our stock program: www.arcelormittal.com/oilandgas/stockprogram

Africa China India South East Asia


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P-Number chart
Grouping of base metals into P-Numbers Welding QA/QC & project controls software
P-Number 1
General material description Typical material specifications within this P-number group2
1 Carbon Steel SA-36, SA-106 Gr B, SA-350 Gr. LF1, SA-516 Gr. 70
3 0.5% Cr & 0.5% Mo Steels SA-209 T1, SA-213 T2, SA-234 WP1, SA-335 P1 & P2
4 1.25% Cr-Mo Steels SA-182 F11 Cl. 1, SA-213 T11, SA-335 P11
5a 2.25% Cr 1% Mo Steels up to 75 ksi SA-182 F22 Cl. 1, SA-213 T22, SA-335 P22
5b 5% to 9% Cr-Mo Steels up to 85 ksi SA-182 F5 & F9, SA-213 T5 & T9, SA-234 WP5 & WP9
5c 2.25% to 9% Cr-Mo Steels over 85 ksi SA-182 F3V, SA-336 F3V, SA-508 3V, SA-541 3V
7 Stainless Steel - Ferritic SA-240 Type 405, 409, & 410S, SA-240 Type 430
8 Stainless Steel - Austenitic SA-182 F304L, SA-182 F316L, SA-240 Type 304L & 316L
9a 2% Ni Steel SA-182 FR, SA-234 WPR, SA-333 Gr. 9, SA-350 LF9
9b 3% Ni Steel SA-333 3, SA-350 LF3, Cl. 2
9c 4.5% Ni Steel SA-352 LC4
10a Low Alloy Steel SA-225 C & D, SA-487 Gr. 1, Cl. A & B
10b Low Alloy Steel SA-213 T17
10c Low Alloy Steel SA-612 UNS K02900
10h Stainless Steel - Duplex SA-240 S31803, S32205 & S32750, SA-789 S32205
10i Stainless Steel - High Cr SA-182 FXM-27Cb, SA-240 S44635, SA-336 FXM-27Cb
10j Stainless Steel - High Cr & Mo SA-240 S44700, SA-268 S44735, SA-479 S44700
10k Stainless Steel - High Cr, Mo & Ni SA-240 S44700, SA-268 S44735, SA-479 S44700
11a HSLA (High Strength Low Alloy) SA-333 8, SA-420 WPL8, SA-533 Type A, Cl. 3
11b HSLA (High Strength Low Alloy) SA-517 A, E, F, & B, SA-592 F
11c Age Hardening Alloy Steel Forgings A859 Type A, Cl. 1
15e 9% Cr, Creep strength enhanced SA-182 F92, SA-213 T91 & T92, SA-335 P91 & P92
2 1 Aluminum - 1000 & 3000 series SB-209 A95050, SB-221 A91100, SB-234 A91060
22 Aluminum - 5000 series SB-209 A95052, SB-221 A95454, SB-234 A95052
2 3 Aluminum - 6000 series SB-209 A96061, SB-221 A96061, SB-221 A96063
2 5 Aluminum - 5000 series SB-209 A95456, SB-221 A95456, SB-241 A95086
26 Aluminum Castings SB-26 A24430 & A03560
31 Copper SB-111 C10200, SB-152 C10400, SB-187 C10200
32 Brass SB-111 C28000, SB-135 C23000, SB-283 C46400
33 Cu-Si Alloys SB-198 C65500, SB-283 C65500
34 Cu-Ni Alloys SB-111 C70400, SB-359 C70600, SB-466 C71500
35 Aluminum Bronze Alloys SB-111 C60800, SB-148 C95500, SB-150 C61400
41 Nickel Alloys SB-160 N02200, SB-161 N02200, SB-162 N02200
42 Ni-Cu Alloys UNS’ N04400, N04405 (Monels)

43 Ni-Cr-Fe Alloys UNS’ N06600, N06625, N10276 (Inconels & Hastelloys)

44 Ni-Mo & Ni-Mo-Cr Alloys UNS’ N06022, N10629, N10665, N10675 (Hastelloys)

45 Ni-Cr-Fe & Ni-Fe-Cr-Mo-Cu Alloys UNS’ N08020, N08800, N08810, N08825 (Incoloys)

46 Ni-Cr-Si Alloys UNS’ N06045, N08330, N12160

49 Ni-Cr-Co-Mo-Fe-W Alloys SB-815 UNS R31233 SB-818 UNS R31233


51 Titanium Alloy 35-58 ksi UNS’ R50250, R50400, R52400, R52404

52 Titanium Alloy 65-70 ksi UNS’ R50550, R53400

53 Titanium Alloy 90 ksi UNS’ R56320, R56323

6 1 Zirconium 55 ksi SB-523 Type R60702 - all product forms UNS R60702
62 Zirconium 70-80 ksi SB-523 Type R60705 - all product forms UNS R60705
To reduce the number of procedure qualifications required, base metals have been grouped into procedure groups with essentially comparable characteristics (“P” is for Procedure)
1
These groupings or assignments do not imply that base metals may be indiscriminately substituted without consideration of compatibility; sound engineering sense must govern
2
Specification essentially calls out the product form, the Type or Grade of that specification can dramatically change the P-number classification; so always include & reference both
Ex: SA-213 T2 = P-Num 3 & SA-213 T11 = P-Num 4 (SA213 = Seamless Tube) | SA-335 P1 = P-Num 3, SA-335 P11 = P-Num 4, & SA-335 P22 = P-Num 5A (SA-335 = Seamless Pipe) |

*FOR REFERENCE ONLY; SEE CURRENT ASME Section ix or section ii FOR OFFICIAL INFORMATION
A-Number Reference Chart
welding qa/qc & project controls software
Classification of Ferrous Weld Metal | see Sec. ix table QW-442

Analysis, % [Note (1) and [Note (2)]

A-No. Types of Weld Deposit C Cr Mo Ni Mn Si

1 Mild Steel 0.20 0.20 0.30 0.50 1.60 1.0

2 Carbon-Molybdenum 0.15 0.50 0.40-0.65 0.50 1.60 1.0

3 Chrome (0.4% to 2%) - Molybdenum 0.15 0.40-2.00 0.40-0.65 0.50 1.60 1.0

4 Chrome (2% to 4%) - Molybdenum 0.15 2.00-4.00 0.40-1.50 0.50 1.60 2.0

5 Chrome (4% to 10.5%) - Molybdenum 0.15 4.00-10.5 0.40-1.50 0.80 1.20 2.0

6 Chrome-Martensitic 0.15 11.0-15.0 0.70 0.80 2.00 1.0

7 Chrome-Ferritic 0.15 11.0-30.0 1.00 0.80 1.00 3.0

8 Chromium-Nickel 0.15 14.5-30.0 4.00 7.50-15.0 2.50 1.0

9 Chromium-Nickel 0.30 19.0-30.0 6.00 15.0-37.0 2.50 1.0

10 Nickel to 4% 0.15 0.50 0.55 0.80-4.00 1.70 1.0

11 Manganese - Molybdenum 0.17 0.50 0.25-0.75 0.85 1.25-2.25 1.0

12 Nickel - Chrome - Molybdenum 0.15 1.50 0.25-0.80 1.25-2.80 0.75-2.25 1.0

Notes:

(1) Single values shown above are maximum

(2) Only listed elements are used to determine A-Numbers

FOR REFERENCE ONLY; SEE CURRENT ASME CODES & STANDARDS FOR OFFICIAL INFORMATION
F-Number chart
grouping of FILLER metals into F-Numbers welding qa/qc & project controls software
F-Number Description SFA SPecification Specification Description
1 Steel Alloys 5.1 Carbon Steel Electrodes for SMAW
5.4 Stainless Steel Electrodes for SMAW
5.5 Low Alloy steel electrodes for smaw
2 Steel Alloys 5.1 Carbon Steel Electrodes for SMAW
5.5 Low Alloy steel electrodes for smaw
3 Steel Alloys 5.1 Carbon Steel Electrodes for SMAW
5.5 Low Alloy steel electrodes for smaw
4 Steel Alloys 5.1 Carbon Steel Electrodes for SMAW
5.4 Stainless Steel Electrodes for SMAW
5.5 Low Alloy steel electrodes for smaw
5 Steel Alloys 5.4 Stainless Steel Electrodes for SMAW
6 Steel Alloys 5.2 Carbon and Low Alloy Steel Rods for OFW
5.9 Bare Stainless Steel Welding Electrodes and Rods
5.17 Carbon Steel Electrodes and Fluxes for SAW
5.18 Carbon Steel Filler Metals for GMAW
5.20 Carbon Steel Electrodes for FCAW
5.22 Stainless Electrodes for FCAW & Flux Cored Rods for GTAW
5.23 Low Alloy Steel Electrodes and Fluxes for SAW
5.25 Carbon and Low Alloy Steel Electrodes and Fluxes ESW
5.26 Carbon and Low Alloy Steel Electrodes for EGW
5.28 Low Alloy Steel Electrodes and Rods for GMAW
5.29 Low Alloy Steel Electrodes for FCAW
5.30 Consumable Inserts
21 Aluminum Alloys 5.3 Aluminum and Aluminum Alloy Electrodes for SMAW
5.10 Bare Aluminum and Aluminum Alloy Electrodes and Rods
22 Aluminum Alloys 5.10 Bare Aluminum and Aluminum Alloy Electrodes and Rods
23 Aluminum Alloys 5.3 Aluminum and Aluminum Alloy Electrodes for SMAW
5.10 Bare Aluminum and Aluminum Alloy Electrodes and Rods
25 Aluminum Alloys 5.10 Bare Aluminum and Aluminum Alloy Electrodes and Rods
26 Aluminum Alloys 5.10 Bare Aluminum and Aluminum Alloy Electrodes and Rods
31 Copper Alloys 5.6 Copper and Copper Alloy Electrodes for SMAW
5.7 Copper and Copper Alloy Bare Welding Rods & Electrodes
32 Copper Alloys 5.6 Copper and Copper Alloy Electrodes for SMAW
5.7 Copper and Copper Alloy Bare Welding Rods & Electrodes
33 Copper Alloys 5.6 Copper and Copper Alloy Electrodes for SMAW
5.7 Copper and Copper Alloy Bare Welding Rods & Electrodes
34 Copper Alloys 5.6 Copper and Copper Alloy Electrodes for SMAW
5.7 Copper and Copper Alloy Bare Welding Rods & Electrodes
5.30 Consumable Inserts
35 Copper Alloys 5.8 Brazing and Braze Welding Filler Metals
36 Copper Alloys 5.6 Copper and Copper Alloy Electrodes for SMAW
5.7 Copper and Copper Alloy Bare Welding Rods & Electrodes
37 Copper Alloys 5.6 Copper and Copper Alloy Electrodes for SMAW
5.7 Copper and Copper Alloy Bare Welding Rods & Electrodes
41 Nickel Alloys 5.11 Nickel and Nickel Alloy Electrodes for SMAW
5.14 Nickel and Nickel Alloy Bare Electrodes and Rods
5.30 Consumable Inserts
page 1 /2
*FOR REFERENCE ONLY; SEE CURRENT ASME Section ix or section ii FOR OFFICIAL INFORMATION
F-Number chart (PG. 2)
grouping of FILLER metals into F-Numbers welding qa/qc & project controls software
F-Number Description SFA SPecification Specification Description
42 Nickel Alloys 5.11 Nickel and Nickel Alloy lectrodes for
E SM AW
5.14 Nickel and Nickel Alloy Bare lectrodes and ods
E R

5.30 Consumable nserts


I

43 Nickel Alloys 5.11 Nickel and Nickel Alloy lectrodes for


E SM AW
5.14 Nickel and Nickel Alloy Bare lectrodes and ods
E R

5.30 Consumable nserts


I

44 Nickel Alloys 5.11 Nickel and Nickel Alloy lectrodes for


E SM AW
5.14 Nickel and Nickel Alloy Bare lectrodes and ods
E R

45 Nickel Alloys 5.11 Nickel and Nickel Alloy lectrodes for


E SM AW
5.14 Nickel and Nickel Alloy Bare lectrodes and ods
E R

46 Nickel Alloys 5.11 Nickel and Nickel Alloy lectrodes for


E SM AW
5.14 Nickel and Nickel Alloy Bare lectrodes and ods
E R

51 T itanium Alloys 5.16 T itanium and itanium Alloy lectrodes and ods
T E R

5 2 T itanium Alloys 5.16 T itanium and itanium Alloy lectrodes and ods
T E R

5 3 T itanium Alloys 5.16 T itanium and itanium Alloy lectrodes and ods
T E R

5 4 T itanium Alloys 5.16 T itanium and itanium Alloy lectrodes and ods
T E R

55 T itanium Alloys 5.16 T itanium and itanium Alloy lectrodes and ods
T E R

56 T itanium Alloys 5.16 T itanium and itanium Alloy lectrodes and ods
T E R

61 Z irconium Alloys 5.24 Z irconium and irconium Alloy lectrodes and ods
Z E R

71 H ard-Facing Alloys 5.13 L ow Alloy teel lectrodes and ods for


S E R GM AW
7 2 H ard-Facing Alloys 5.21 L ow Alloy teel lectrodes for FCAW
S E

T he following is a summary of A SME S ection IX para. qw-431 :

The F-Number groupings of electrodes and welding rods in the above table is based essentially on their usability characteristics, which
fundamentally determine the ability of welders to make satisfactory welds with a given filler metal.

T his approach to grouping is made to reduce the number of welding procedure and performance qualifications, where this can logically be done.

The grouping does not imply that base metals or filler metals within a group may be indiscriminately substituted for a metal that was used in the
qualification test without consideration of the compatibility of the base and filler metals from the standpoint of metallurgical properties, postweld
heat treatment design, service requirements, and mechanical properties.

Alternate f-numbers for welder qualification range


asme section ix qw-433
1
F-Number used for Qualification Qualified Production F-Numbers
f-No. 1 f-No. 1
f-No. 2 F-No. 1, 2
f-No. 3 F-No. 1, 2, 3
f-No. 4 F-No. 1, 2, 3, 4
f-No. 5 F-No. 1, 5
Any f-No. 6 All F-No. 6
2
Any F-No. 21 thru F-No. 26 All F-No. 21 thru F-No. 26
Any F-No. 31, 32, 33, 35, 36 or 37 Only thAt which was used during the qualification test
F-No. 34 or any F-No. 41 thru F-No. 46 F-No. 34 and all F-No. 41 thru F-No. 46
Any F-No. 51 thru F-No. 55 All F-No. 51 thru F-No. 55
Any F-No. 61 All F-No. 61
Any F-No. 71 thru F-No. 72 Only thAt which was used during the qualification test
1. When one, or a combination of the F-number(s) in the left side column is used on a successful qualification test, it qualifies the welder to weld all
combinations of those F-numbers shown in the right side column in production.

2. “thru” signifies the inclusion of every F-number numerically between those specified; reference the F-number chart for details

3. Consult other essential variables such as backing when applying the range qualified values shown in this table
page 2 /2
*FOR REFERENCE ONLY; SEE CURRENT ASME Section ix or section ii FOR OFFICIAL INFORMATION
ASME BPVC.IX-2021

QW-423 ALTERNATE BASE MATERIALS FOR


WELDER QUALIFICATION Base Metal(s) Used for
QW-423.1 Base metal used for welder qualification Procedure Qualification
Coupon Base Metals Qualified
may be substituted for the base metal specified in the
One metal from a P‐Number to Any metals assigned that
WPS in accordance with the following table. Any base me-
any metal from the same P‐Number
tal shown in the same row may be substituted in the per- P‐Number
formance qualification test coupon for the base metal(s)
One metal from a P‐Number to Any metal assigned the first
specified in the WPS followed during welder qualification. any metal from any other P‐Number to any metal
When a base metal shown in the left column of the table is P‐Number assigned the second P‐Number
used for welder qualification, the welder is qualified to One metal from P‐No. 15E to any Any P‐No. 15E or 5B metal to any
weld all combinations of base metals shown in the right metal from P‐No. 15E metal assigned P‐No. 15E or 5B
column, including unassigned metals of similar chemical One metal from P‐No. 15E to any Any P‐No. 15E or 5B metal to any
composition to these metals. metal from any other metal assigned the second
P‐Number P‐Number
Base Metal(s) Used for One metal from P‐No. 3 to any Any P‐No. 3 metal to any metal
Performance Qualification Base Metals Qualified metal from P‐No. 3 assigned P‐No. 3 or 1
P‐No. 1 through P‐No. 15F, P‐No. 1 through P‐No. 15F, One metal from P‐No. 4 to any Any P‐No. 4 metal to any metal
P‐No. 34, or P‐No. 41 P‐No. 34, and P‐No. 41 metal from P‐No. 4 assigned P‐No. 4, 3, or 1
through P‐No. 49 through P‐No. 49
One metal from P‐No. 5A to any Any P‐No. 5A metal to any metal
P‐No. 21 through P‐No. 26 P‐No. 21 through P‐No. 26 metal from P‐No. 5A assigned P‐No. 5A, 4, 3, or 1
P‐No. 51 through P‐No. 53 or P‐No. 51 through P‐No. 53 and One metal from P‐No. 5A to a Any P‐No. 5A metal to any metal
P‐No. 61 or P‐No. 62 P‐No. 61 and P‐No. 62 metal from P‐No. 4, or P‐No. 3, assigned to P‐No. 4, 3, or 1
Any unassigned metal to the The unassigned metal to itself or P‐No. 1
same unassigned metal One metal from P‐No. 4 to a metal Any P‐No. 4 metal to any metal
Any unassigned metal to any The unassigned metal to any from P‐No. 3 or P‐No. 1 assigned to P‐No. 3 or 1
P-Number metal metal assigned to the same Any unassigned metal to the The unassigned metal to itself
P-Number as the qualified same unassigned metal
metal
Any unassigned metal to any The unassigned metal to any
Any unassigned metal to any The first unassigned metal to P‐Number metal metal assigned to the same
other unassigned metal the second unassigned P‐Number as the qualified
metal metal
Any unassigned metal to any The unassigned metal to any
metal from P‐No. 15E metal assigned P‐No. 15E or 5B
Any unassigned metal to any The first unassigned metal to the
other unassigned metal second unassigned metal

ð21Þ QW-423.2 A base metal used for welder qualification


conforming to national or international standards or spe-
cifications may be considered as having the same
P‐Number as an assigned metal provided it meets the me- QW-424.2 For welds joining base metals to weld me-
chanical and chemical requirements of the assigned me- tal buildup or corrosion-resistant weld metal overlay, the
tal. The base metal specification and corresponding buildup or overlay portion of the joint may be substituted
P‐Number shall be recorded on the qualification record. in the test coupon by any P-Number base material that
nominally matches the chemical analysis of the buildup
QW-424 BASE METALS USED FOR PROCEDURE or overlay.
QUALIFICATION
QW-424.1 Base metals are assigned P‐Numbers in QW-430 F-NUMBERS
Table QW/QB-422; metals that do not appear in Table
QW/QB-422 are considered to be unassigned metals ex- QW-431 GENERAL
cept as otherwise defined for base metals having the same The following F‐Number grouping of electrodes and
UNS numbers. Unassigned metals shall be identified in the welding rods in Table QW-432 is based essentially on
WPS and on the PQR by specification, type, and grade, or their usability characteristics, which fundamentally de-
by chemical analysis and mechanical properties. The termine the ability of welders to make satisfactory welds
minimum tensile strength shall be defined by the organi- with a given filler metal. This grouping is made to reduce
zation that specified the unassigned metal if the tensile the number of welding procedure and performance qua-
strength of that metal is not defined by the material lifications, where this can logically be done. The grouping
specification. does not imply that base metals or filler metals within a

175
weld joint terminology
welding qa/qc & Project Controls Software

Convex Fillet Weld 9


1 = Weld Face 3&4
2 = Weld TOE
3 = Leg 7
4 = size 1
5 = depth of fusion 8
3&4
6 = theoretical throat
2
7 = actual throat
8 = effective throat
9 = convexity 5
6

Concave Fillet Weld


3
1 = Weld Face 4
9
2 = Weld TOE
3 = Leg
4 = size 7&8 1
5 = depth of fusion 4 3
6 = theoretical throat 2
7 = actual throat
8 = effective throat 5
9 = concavity 6

Groove Weld
9
1 = root 8 7
2 = root opening 11
3 = root reinforcement
4 = root face (land) 6
10
5 = depth of fusion
6 = groove face 5
7 = weld face
1
8 = bevel angle
9 = groove angle or included angle 3
2 4
10 = weld toe
11 = weld reinforcement

*FOR REFERENCE ONLY; SEE CURRENT AWS A3.0 FOR OFFICIAL INFORMATION
WELDING SYMBOLS reference
welding qa/qc & Project Controls Software

ELEMENTS OF A WELDING SYMBOL


A Groove Angle
ContOUr
F
(E) Groove weld size
A Field Weld
F Finishing
R
L Length of weld Tail
P Pitch of weld (center TO cENTER) S (E) { Other side } L-P All-Around
R Root Opening T
S Size or depth of bevel
Reference

Line { Arrow Side }


Arrow
T Tail: with or withouT Note

GROOVE WELD SYMBOLS


v bevel square u j flare-v flare bevel scarf

BASIC WELD SYMBOLS


fillet plug slot back or backing SURFACING EDGE STUD spot

SUPPLEMENTARY WELD SYMBOLS


all around field weld melt through consumable Backing &
 flat
 convex
 concave

insert Spacer contour contour CONTOUR

APPLICATION OF S, (E), A, & R


WELD SYMBOL v bevel square u j flare-v flare bevel
DIMENSIONs
S
DEPTH OF BEVEL 5⁄8 1⁄2 0 ¹⁄4 ¹⁄8 5⁄8 5⁄16

(E)
(3⁄8) (1⁄4) (3⁄8) (3⁄16) (¹⁄4) (3⁄8) (1⁄4)
GROOVE WELD SIZE

A
60° 45° 0° 20° 25° 60° 30°

GROOVE ANGLE

R ¹⁄16 ¹⁄8
3⁄32
¹⁄32 ¹⁄8 1⁄16 1⁄16
ROOT OPENING

*FOR REFERENCE ONLY; SEE CURRENT AWS A2.4 FOR OFFICIAL INFORMATION
WELDING SYMBOLS reference
welding qa/qc & Project Controls Software

Application of Arrow side & Other side


Arrow side Other side Both sides

Single V Single V Double V

Single bevel Single bevel Double bevel

Placement of Dimensions

Size - “S” Length & Pitch - “L-P” All-Around

1⁄4 2-4
3⁄16 2-4

3⁄8
5⁄16

3⁄8” 3⁄16”

5⁄16” 1⁄4”

2 2
filler metal CLASSifications
Compare with THE aws a5.XX filler metal Classification welding qa/qc & project controls software

CARBON STEEL
SFA 5.1
Carbon Steel Electrodes for SMAW
SFA 5.17
Carbon Steel Electrodes and Fluxes for SAW

Mandatory Classification Designators Mandatory Classification Designators


Electrode Indicates a submerged arc welding flux
Tensile Strength Crushed slag mixed with flux - Omission of

the “S” indicates virgin flux


Position
Electrode Covering Minimum Tensile Strength
Meets Military Requirements Condition of Heat Treatment

Exxyz The negative temperature in 0F at which the

impact strength meets or exceeds 20 ft lbf

ExxyzM Classification of the Electrode


Composite Electrode - Omission of the “C”

indicates a solid electrode


Exxyz-1-h4r Optional Classification Designators
Moisture Resistant Coating FSxyz-ECXXXX-h4 Optional Classification Designators
Diffusable Hydrogen
Diffusable Hydrogen
Improved Toughness or Ductility
References
A = As Welded
P = Post Weld Heat Treated

F7a4-EM12K Complete SAW designation for a flux-electrode combination.

SAW Flux, 70 KSI tensile strength, As welded condition,

20 ft lbf at -60 0F when produced with an EM12K electrode.

E6010 E6011 E6013 E6018 E7014 E7018 E7018-1 E7018 H4R E7024 F7A4-EM12K H4 F7P6-EM14K H4 F6A2-EL12

F8P6-ECH10K

SFA 5.18
Carbon Steel Filler Metals for Gas Shielded Arc Welding
SFA 5.20
Carbon Steel Electrodes for FCAW

Mandatory Classification Designators Mandatory Classification Designators


Electrode or Rod (ER), or only Electrode (E) Electrode
Tensile Strength Tensile Strength
Indicates “S” for solid & “C” for Composite Position
Chemical Composition Identifies Flux Cored / Tubular Wire
Usability Designator

ErxxS-y-Z Optional Classification Designators


Shielding Gas Designator

C = 100% CO2

M = 75% - 80% Argon w/balance CO2


Type of shielding gas used for classification

of composite electrodes Exyt-za-J B-h4


- Optional Classification Designators
Diffusable Hydrogen
Supplemental mechanical property

requirements see Section 17 of spec.


Improved Toughness of at least

20 ft lbf at -40 0F

ER70S-2 ER70S-3 ER70S-4 ER70S-6 ER70S-7 E70C-3 E70C-6 E70T-1M E71T-1C E71T-1M E71T-9M E71T-1M-JH4 E71T-9m-JH4

*FOR REFERENCE ONLY; SEE CURRENT ASME Section ii FOR OFFICIAL INFORMATION
filler metal CLASSifications
Compare with THE aws a5.XX filler metal Classification welding qa/qc & project controls software

LOW-ALLOY STEEL
SFA 5.5
Low Alloy Steel Electrodes for SMAW
SFA 5.23
Low Alloy Steel Electrodes and Fluxes for SAW - Multiple Pass System

Mandatory Classification Designators Mandatory Classification Designators


Electrode “F” Indicates a submerged arc welding flux.

“S” will appear after the “F” when flux is

Tensile Strength crushed slag mixed with virgin flux


Position Minimum Tensile Strength
Electrode Covering Condition of Heat Treatment
Chemical Composition of Weld Metal
Exxyz-a
The negative temperature in 0F at which the

Meets Military Requirements impact strength meets or exceeds 20 ft lbf


Classification of the Electrode
Exxyz-a-m Chemical composition of flux + electrode

Exxyz-a-h4r Optional Classification Designators Fxyz-EAAN -bbN -h4


Moisture Resistant Coating
Optional Classification
Diffusable Hydrogen
Diffusable Hydrogen
Special limits on residuals

References
“E” indicates a solid electrode.

“EC” indicates a composite electrode

A = As Welded & P = Post Weld Heat Treated

F9P4-EB3-B3 Complete designation for a flux-electrode combination


SAW Flu
90 KSI tensile strengt
PWHT condition (An “A” would be “As Welded”
20 ft lbf at -40 0F
When produced with an EB3 electrode

E7010-a1 e7018-a1 e7018-b2l e8018-b2l E9018-B3L E8018-B6L F7P6-ENi6-Ni6 H4 7 2-EM12K H4


F A 8 1-EF1-F1

F A 8 -EA3K-A4 H4
F A4

SFA 5.28
Low Alloy Steel Electrodes & Rods for Gas Shielded Arc Welding
SFA 5.29
Low Alloy Steel Electrodes for FCAW

Mandatory Classification Designators Mandatory Classification Designators


Electrode or Rod (ER), or only Electrode (E) Electrode
Tensile Strength Tensile Strength
Indicates “S” for solid & “C” for Composite Position
Chemical Composition Identifies Flux Cored / Tubular Wire

Usability Designator

ErxxS-y Deposited weld metal composition


Shielding Gas Designator

C = 100% CO2

Exytz-aB-J h4 M = 75% - 80% Argon w/balance CO2

Optional Classification Designators

Diffusable Hydrogen
Improved Toughness of at least

20 ft lbf at -40 0F

ER70S-A1 ER80S-B2 ER80S-B3L ER90S-B3 ER90S-D2 ER80S-Ni2 E70T8-Ni2 E71T5-A1 E81T-K2M-JH4 E80T1-B6LM E90T1-B3L E90T1-B9

*FOR REFERENCE ONLY; SEE CURRENT ASME Section ii FOR OFFICIAL INFORMATION
filler metal CLASSifications
Compare with THE aws a5.XX filler metal Classification welding qa/qc & project controls software

stainless steel
SFA 5.4
Stainless Steel Electrodes for SMAW
SFA 5.9
are Stainless Steel Welding Electrodes and Rods
B

Mandatory Classification Designators


Electrode
Mandatory Classification Designators
Chemical Composition Electrode or Rod
Relative Carbon Content Nominal Chemical Composition
Modification of Basic Alloy Types Relative Carbon Content

Eaaalx-yy
Modification of Basic Alloy Types
References
Optional Classification Designators
Usability Designation EraaalX L = Low Range Carbon Content
H = High Range Carbon Content
References LR = Low Residuals

E308lMo-15 L = Low Range Carbon Content


H = High Range Carbon Content
Er308lSi ---------------------------------------
ER = Solid Wires
LR = Low Residuals EC = Composite Cored or Stranded Wires
EQ = Strip Electrodes

E2209 e308H-16 E308LMo-15 E309L E316l-15 E316LMn-17 E347-16 ER308L ER308LSi ER309L ER309LMo ER316L ER317L ER347 ER410

SFA 5.22
Stainless Steel Electrodes for FCAW

Mandatory Classification Designators


Electrode
Chemical Composition of Weld Metal
Identifies Flux Cored / Tubular Wire

Position

Shielding Gas Designator

Improved Toughness of at least

Exxxty-zj 0.015” lateral expansion at -320 0F

E2209T1-4 E308HT1-1 E308LT1-4 E309LMoT0-4 E316LT0-4 E347T1-1

*FOR REFERENCE ONLY; SEE CURRENT ASME Section ii FOR OFFICIAL INFORMATION
filler metal CLASSifications
Compare with THE aws a5.XX filler metal Classification welding qa/qc & project controls software

nickel
SFA 5.11
Nickel and Nickel Alloy Electrodes for SMAW
SFA 5.14
Nickel and Nickel Alloy Bare Electrodes and Rods

Mandatory Classification Designators Mandatory Classification Designators


Electrode Electrode
“Ni” Indicating Nickel Based Alloys “Ni” Indicating Nickel Based Alloys
Principal Alloying Elements Principal Alloying Elements
Composition Groups Composition Groups

ENiAA-x ERNiAA-x
ENi-1 ENiCrFe-3 ENiCrFe-4 ENiCrFe-10 ENiMo-8 ENiCrMo-6 ENiCrMo-13 ERNiMo-3 ERNiCrFe-6 ERNiCrFe-8 ERNiCrMo-4 ERNiCrMo-10 ERNiCrMo-11

SFA 5.34
Nickel Alloy Electrodes for FCAW

Mandatory Classification Designators


Electrode
“Ni” Indicating Nickel Based Alloys
Major Alloying Elements (Cr, Fe, Mo, Co)
Composition Family Groups
Identifies Flux Cored / Tubular Wire
Position
Shielding Gas Designator

ENiXXXX1ty-z
ENiCrFe1T0-3 ENiCrCoMo1T1-4 ENiCrMo3T0-3 ENiMo13T0-4

*FOR REFERENCE ONLY; SEE CURRENT ASME Section ii FOR OFFICIAL INFORMATION
filler metal CLASSifications
Compare with THE aws a5.XX filler metal Classification welding qa/qc & project controls software

aluminum
SFA 5.3
Aluminum and Aluminum Alloy Electrodes for SMAW
SFA 5.10
Bare Aluminum and Aluminum Alloy Electrodes and Rods

Mandatory Classification Designators Mandatory Classification Designators


Electrode or Rod Electrode or Rod
Chemical Composition Designation Chemical Composition Designation

EXXXX ERXXXX
ER1100 ER4043 ER4046 ER4047 ER5356 ER1100 ER4043 ER4046 ER4047 ER5356

titanium
SFA 5.16
Titanium and Titanium-Alloy Welding Electrodes and Rods

Mandatory Classification Designators


Electrode or Rod
Nominal Chemical Composition

Identification of composition variations

Eraa-X ErTi-2
ERTi-1 ERTi-2 ERTi-3 ERTi-11 ERTi-17 ERTi-25 ERTi-29 ERTi-33

*FOR REFERENCE ONLY; SEE CURRENT ASME Section ii FOR OFFICIAL INFORMATION
S FA 5. 3 | h
2 S iel d ing Gases

ASME SFA | Based upon and identical with aws a5.32 w


elding q /qc & p j ct c t
a ro e on rol s s ftw
o are

Abbr v e iations u tili z d


e fo r h s iel d ing gases w hit in sfa 5. 3 2

Abbreviation A C H e H N O

shielding gas rgon


A C arbon ioxide
D H elium ydrogen
H N itrogen Oxygen
single gas - classification system

classification mixture % base gas UN nUMBER SFA SPECIFICATION


SG-A 100% ARGON 1006 5.32

SG-C 100% CARBON DIOXIDE 1013 5.32

SG-He 100% HELIUM 1046 5.32

SG-H 100% HYDROGEN 1049 5.32

SG-N 100% NITROGEN 1066 5.32

SG-O 100% OXYGEN 1072 5.32

MULTI gas - classification system

classification BASE GAS base gas % MINOR GAS(ES) & THEIR % COMPOSITION SFA SPECIFICATION
SG-AC-10 ARGON 90% 10% Carbon Dioxide 5.32

SG-AC-15 ARGON 85% 15% Carbon Dioxide 5.32

SG-AC-25 ARGON 75% 25% Carbon Dioxide 5.32

SG-ACO-5/4 ARGON 91% 5% Carbon Dioxide + 4% Oxygen 5.32

SG-ACO-8/2 ARGON 90% 8% Carbon Dioxide + 2% Oxygen 5.32

SG-ACH-2.5/1.5 ARGON 96% 2.5% Carbon Dioxide + 1.5% Hydrogen 5.32

SG-AH-2.5 ARGON 97.5% 2.5% Hydrogen 5.32

SG-AHe-5 ARGON 95% 5% Helium 5.32

SG-AHe-10 ARGON 90% 10% Helium 5.32

SG-AHe-25 ARGON 75% 25% Helium 5.32

SG-AHeC-18/1 ARGON 81% 18% Helium + 1% Carbon Dioxide 5.32

SG-AO-1 ARGON 99% 1% Oxygen 5.32

SG-AO-2 ARGON 98% 2% Oxygen 5.32

SG-AO-5 ARGON 95% 5% Oxygen 5.32

SG-HeA-25 helium 75% 25% argon 5.32

SG-HeAC-7.5/2.5 helium 90% 7.5% Argon + 2.5% Carbon Dioxide 5.32

1 Gas Mix
SG - B xam le S - E p : G ACO-8 2 /
otal of Volume
SG - B X - %
Minor Gas: 8% + 2% = 10% T

2 Gas Mix ase as B G : Total - inor as


M G

Base Gas: 100% - &= 10 90%

3 Gas Mix
SG - B XY - % / %
4 Gas Mix
SG - B XYZ - % / % / %
Shielding gas
ase gas

B inor gas

M M inor as Percent

designator designator designator Composition


M inor gas percentages are listed in order of highest to lowest

*FOR REFERENCE ONLY; SEE CURRENT ASME Section ii FOR OFFICIAL INFORMATION
PROGRESSIVE weld SAMPLING
welding qa/qc & project controls software
PIPING PER ASME B31.3 para. 341.3

Log accepted inspections,


RT or UT
YES
Accepted? and continue per
Inspection
standard process

NO

341.3.4 (b) If the items examined as required by (a) are 341.3.4 (d) If the items examined as required by (c) are

acceptable, the defective item shall be repaired or acceptable, the defective item shall be repaired or

replaced & reexamined per 341.3.3. All items represented replaced & reexamined per 341.3.3. All items represented

by these two additional samples shall be accepted by these two additional samples shall be accepted

2 ACCEPTED 2 ACCEPTED
“TRACER OR


1 REJECTED
All items shall be:

REJECTED
PENALTY“

341.3.4 (a) 2 Additional 341.3.4 (c) 2 Additional

1 OR 2
341.3.4 (e)(1) Repaired or replaced &
samples of the same kind, Tracer
samples of the same kind, Tracer

fully reexamined

from the original designated Results from the original designated Results
341.3.4 (e)(2) fully examined and
lot shall be tested lot shall be tested
repaired or replaced as necessary

“TRACER OR PENALTY“

2 REJECTED

ASME B31.3

341.3.4 (d) If the items examined as required by (c)


341.3.3 Defective Components and
“TRACER OR


PENALTY“

341.3.4 (c) 4 Additional samples


are acceptable, the defective item shall be repaired
Workmanship.

of the same kind, from the


or replaced & reexamined per 341.3.3. All items
Defects (imperfections of a type or magnitude not
original designated lot shall be
represented by these two additional samples shall
fi
acceptable by the criteria speci ed in para. 341.3.2)
tested
be accepted
shall be repaired, or the defective item or work shall

be replaced .

4 ACCEPTED
Examination shall be as follows:

(a) When the defective item or work is repaired, the

4 REJECTED
All items shall be:

repaired portion of the item or work shall be

1, 2, 3 OR

341.3.4 (e)(1) Repaired or replaced &


examined. The examination shall use the same
Tracer

fully reexamined

methods and acceptance criteria employed for the


Results
original examination. See also para. 341.3.1(a) .
341.3.4 (e)(2) fully examined and

(b) When the defective item or work is replaced, repaired or replaced as necessary

the new item or work used to replace the defective

item or work shall be examined. The examination

shall use any method and applicable acceptance

criteria that meet the requirements for the original

examination.

See also para. 341.3.1(a).

FOR REFERENCE ONLY; SEE CURRENT ASME CODES & STANDARDS FOR OFFICIAL INFORMATION
PROGRESSIVE weld SAMPLING
welding qa/qc & project controls software
VESSEL PER ASME SECTION VIII DIVISION 1

Per UW-52 (d)(1) Log


RT or UT
Increment YES
information in system,
Inspection Accepted? and continue per
ASME Section VIII Division 1

standard process
UW-52 SPOT EXAMINATION OF WELDED JOINTS.

(a) Butt welded joints which are to be spot radiographed

shall be examined locally as provided herein.

NO
(b) Minimum Extent of Spot Radiographic Examination

UW-52 (d)(2)(-a) If the items examined as required (1) One spot shall be examined on each vessel for

by UW-52 (d)(2) are acceptable, the defective item each 50 ft (15 m) increment of weld or fraction thereof

shall be repaired or replaced & reexamined per for which a joint efficiency from column (b) of Table UW-12 is
UW-52 (d)(2)(-c). All items represented by these two selected. However, for identical vessels or parts, each with less
additional samples within the increment shall be than 50 ft (15 m) of weld for which a joint efficiency from
accepted column (b) of Table UW-12 is selected,

50 ft (15 m) increments of weld may be represented

by one spot examination.

(2) For each increment of weld to be examined, a


2 ACCEPTED
sufficient number of spot radiographs shall be taken to
examine the welding of each welder or welding operator.
Under conditions where two or more welders or welding
operators make weld layers in a joint, or on the two sides of
UW-52 (d)(2) Two additional spot a double‐welded butt joint, one spot may represent the

Tracer
1 OR 2 REJECTED
RT or UT inspections within the work of all welders or welding operators.

Results
same increment (3) Each spot examination shall be made as soon as

practicable after completion of the increment of weld to be


“TRACER OR PENALTY“ examined. The location of the spot shall be chosen by the
Inspector after completion of the increment of welding to be
examined, except that when the Inspector has been notified in
UW-52 (d)(2)(-b) The entire advance and cannot be present or otherwise make the
increment of weld is rejected selection, the Manufacturer may exercise his own judgment in
ASME Section VIII Division 1

selecting the spots.

UW-52 SPOT EXAMINATION OF WELDED JOINTS.

(4) Radiographs required at specific locations to satisfy the


NOTE: Spot radiographing of a welded joint is recognized as an effective inspection tool. The spot radiography rules are
rules of other paragraphs, such as UW-9(d),

also considered to be an aid to quality control. Spot radiographs made directly after a welder or an operator has
UW-11(a)(5)(-b), and UW-14(b), shall not be used to satisfy

completed a unit of weld proves that the work is or is not being done in accordance with a satisfactory procedure. If the
the requirements for spot radiography.

work is unsatisfactory, corrective steps can then be taken to improve the welding in the subsequent units, which
(c) Standards for Spot Radiographic Examination. Spot

unquestionably will improve the weld quality.

examination by radiography shall be made in accordance

with the technique prescribed in UW-51(a). The minimum

Spot radiography in accordance with these rules will not ensure a fabrication product of predetermined quality level
length of spot radiograph shall be 6 in. (150 mm).......
throughout. It must be realized that an accepted vessel under these spot radiography rules may still contain defects
CONTINUED........... Read the remainder from the code book to
which might be disclosed on further examination. If all radiographically disclosed weld defects must be eliminated from a
know and understand all the provisions of the code and how
vessel, then 100% radiography must be employed.
they apply to each situation.

FOR REFERENCE ONLY; SEE CURRENT ASME CODES & STANDARDS FOR OFFICIAL INFORMATION

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