MNT-R-001 Engineering & Maintenance KPI Dashboard

44 45 46 47 48 49 50
439 484 370 238 368 293 212
110 5 30 92 298.75 60.6 9.5
549 489 400 330 666.75 353.6 221.5

0 0 0 0 0 0 0
300 300 300 300 300 300 300
6000 6000 6000 6000 6000 6000 6000
800 800 800 800 800 800 800
6251 6311 6400 6470 6133.25 6446.4 6578.5
44 45 46 47 48 49 50
8.8 7.7 6.3 5.1 10.9 5.5 3.4
91.2 92.3 93.8 94.9 89.1 94.5 96.6
95.0 95.0 95.0 95.0 95.0 95.0 95.0
44 45 46 47 48 49 50
89 39 51 44 62 137 65
17.56 45.71 15.4 23 42.8 13.14 2.1
106.56 84.71 66.4 67 104.8 150.14 67.1

0 0 0 0 0 0 0
80 80 80 80 80 80 80
6693.44 6715.29 6733.6 6733 6695.2 6649.86 6732.9
44 45 46 47 48 49 50
1.6 1.3 1.0 1.0 1.6 2.3 1.0
98.4 98.7 99.0 99.0 98.4 97.7 99.0
98.0 98.0 98.0 98.0 98.0 98.0 98.0
1 2 3 4 5 6 7
Lost Maintenance S1 154 142 84 121 179 384 520
Occurance S1 6 20 21 16 24 24 34
Lost Maintenance S2 90 63.1 18 0 11 25 10
Occurance S2 3 6 6 4 6 6 3
Total Hrs Lost 250 225.1 123 137 214 433 564
Occurance Total 9 26 27 20 30 30 37
Target Hrs 300 300 300 300 300 300 300
Run hrs Site 1 5676 7260 7260 7260 7260 7260 7260
Run hrs Site 2 555 733 889 701 888 806 843
Machine Availability hrs 5981 7767.9 8026 7824 7934 7633 7539
1 2 3 4 5 6 7
Losses % 4.2 2.9 1.5 1.8 2.7 5.7 7.5
Availability % 95.8 97.1 98.5 98.2 97.3 94.3 92.5
Availability Target% 95.0 95.0 95.0 95.0 95.0 95.0 95.0
1 2 3 4 5 6 7
MTBF 664.5556 298.7654 297.2593 391.2 264.4667 254.4333 203.7568
MTBF Target 250 250 250 250 250 250 250
1 2 3 4 5 6 7
Lost Engineering S1 17 11 33 80 21 56 70
Occurance S1 14 13 15 9 7 8 14
Lost Engineering S2+PM 5.88 24.3 18 6 2 15 18
Occurance S2+PM 15 22 34 27 23 17 18
Total 36.88 48.3 66 95 30 79 102
Total Occurance 29 35 49 36 30 25 32
Target 80 80 80 80 80 80 80
Machine Availability hrs 6194.12 7944.7 8083 7866 8118 7987 8001
1 2 3 4 5 6 7
Losses % 0.6 0.6 0.8 1.2 0.4 1.0 1.3
Availability % 99.4 99.4 99.2 98.8 99.6 99.0 98.7
Availability Target% 98.0 98.0 98.0 98.0 98.0 98.0 98.0
1 2 3 4 5 6 7
MTBF 213.5903 226.9914 164.9592 218.5 270.6 319.48 250.0313
MTBF Target 250 250 250 250 250 250 250
8 9 10 11 12 13 14 15 16 17
516 301 212 421 549 583 576 328
33 33 25 38 37 38 32 18
1 8 31 10 4 7 0 1
4 5 2 1 1 1 5 1
550 342 268 469 590 628 608 347 0 0
37 38 27 39 38 39 37 19 0 0
300 300 300 300 300 300 300 300 300 300
7260 7260 7260 7260 7260 7260 7260 3168 7260 7260
798 743 819 646 559 990 560 558
7508 7661 7811 7437 7229 7622 7212 3379 7260 7260
8 9 10 11 12 13 14 15 16 17
7.3 4.5 3.4 6.3 8.2 8.2 8.4 10.3 0.0 0.0
92.7 95.5 96.6 93.7 91.8 91.8 91.6 89.7 100.0 100.0
95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0
8 9 10 11 12 13 14 15 16 17
202.9189 201.6053 289.2963 190.6923 190.2368 195.4359 194.9189 177.8421 #DIV/0! #DIV/0!
250 250 250 250 250 250 250 250 250 250
8 9 10 11 12 13 14 15 16 17
71 89 77 63 24 41 62 123
13 21 10 12 17 17 20 24
3 15 16 5 9 10 2 0
11 3 12 8 26 20 23 9
87 125 103 80 50 68 84 147 0 0
24 24 22 20 43 37 43 33 0 0
80 80 80 80 80 80 80 80 80 80
7971 7878 7976 7826 7769 8182 7736 3579 7260 7260
8 9 10 11 12 13 14 15 16 17
1.1 1.6 1.3 1.0 0.6 0.8 1.1 4.1 0.0 0.0
98.9 98.4 98.7 99.0 99.4 99.2 98.9 95.9 100.0 100.0
98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0
8 9 10 11 12 13 14 15 16 17
332.125 328.25 362.5455 391.3 180.6744 221.1351 179.907 108.4545 #DIV/0! #DIV/0!
250 250 250 250 250 250 250 250 250 250
18 19 20 21 22 23 24 25 26 27
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
300 300 300 300 300 300 300 300 300 300
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
18 19 20 21 22 23 24 25 26 27
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0
18 19 20 21 22 23 24 25 26 27
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
250 250 250 250 250 250 250 250 250 250
18 19 20 21 22 23 24 25 26 27
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
80 80 80 80 80 80 80 80 80 80
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
18 19 20 21 22 23 24 25 26 27
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0
18 19 20 21 22 23 24 25 26 27
250 250 250 250 250 250 250 250 250 250
28 29 30 31 32 33 34 35 36 37
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
300 300 300 300 300 300 300 300 300 300
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
28 29 30 31 32 33 34 35 36 37
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0
28 29 30 31 32 33 34 35 36 37
250 250 250 250 250 250 250 250 250 250
28 29 30 31 32 33 34 35 36 37
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
80 80 80 80 80 80 80 80 80 80
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
28 29 30 31 32 33 34 35 36 37
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0
28 29 30 31 32 33 34 35 36 37
250 250 250 250 250 250 250 250 250 250
38 39 40 41 42 43 44 45 46 47
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
300 300 300 300 300 300 300 300 300 300
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
38 39 40 41 42 43 44 45 46 47
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0
38 39 40 41 42 43 44 45 46 47
250 250 250 250 250 250 250 250 250 250
38 39 40 41 42 43 44 45 46 47
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
80 80 80 80 80 80 80 80 80 80
7260 7260 7260 7260 7260 7260 7260 7260 7260 7260
38 39 40 41 42 43 44 45 46 47
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0
38 39 40 41 42 43 44 45 46 47
250 250 250 250 250 250 250 250 250 250
48 49 50 51 52
0 0 0 0 0
0 0 0 0 0
300 300 300 300 300
7260 7260 7260 7260 7260
7260 7260 7260 7260 7260
48 49 50 51 52
0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0
95.0 95.0 95.0 95.0 95.0
48 49 50 51 52
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
250 250 250 250 250
48 49 50 51 52
0 0 0 0 0
0 0 0 0 0
80 80 80 80 80
7260 7260 7260 7260 7260
48 49 50 51 52
0.0 0.0 0.0 0.0 0.0
100.0 100.0 100.0 100.0 100.0
98.0 98.0 98.0 98.0 98.0
48 49 50 51 52
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
250 250 250 250 250
Date: 4/18/2023 Engineering & Maintenance K.P.I Doc Ref: MNT-R-001
Rev: 1
Review Date: 19/04/24
Maintenance Status
Maintenance Lost Time 2023 Maintenance MTBF 2023 Occurances 2023
700 700 45
600 600 40
35
500 500
30
400 400 25
Count
Hrs
Hrs
300 300 20
200 15
200
10
100 100 5
0 0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CW CW CW
Lost Maintenance S1 Lost Maintenance S2 Target Hrs MTBF MTBF Target Occurance S1 Occurance S2
Data Analysis:
Maintenance Machine Availability % 2023 Maint PM Completion 2023 Lost time consistant with historic data. Number of jobs raised has
100.0 90 increased as we encourage teams to report it, to get it fixed. PM's behind
98.0 80 target
70
Top 3 Issues:
96.0 1. H6 Not Reaching Lock
60
94.0 Quote for repair £3,640.00 PR raised
%Complete
50 2. Water heaters across plant require refurb/replacement plan (commenced)
92.0
3. Water connectors to tools are worn and blocked (Replacment program required)
%
40
90.0 30 Achievements:
88.0 20
New Schedule for PM produced with new method for IMM.
10
Risks:
86.0
Reqruitment for Maintenance Engineers has been difficult. PM will not
84.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 increase until fully manned
CW CW
Availability % Availability Target% Actual % Target%
Engineering Status
Engineering Lost Time 2023 Engineering MTBF 2023 Occurances 2023
140 450 60
120 400
350 50
100 300 40
80 250
Count
30
Hrs
200
Hrs
60
150 20
40 100
20 10
50
0 0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CW CW CW
Lost Engineering S1 Lost Engineering S2+PM Target MTBF MTBF Target Occurance S1 Occurance S2+PM
Assembly PM Completion Data Analysis:

Engineering Machine Availability % 2023 Lost time has remained steady. Poor week CW15 short week with issues
2023
100.0 Top 3 Issues:
120
99.0
1. Axle puck grippers worn not held as critical spare (is now)
100 2. D5 Vacuum generator failed, replaced
98.0
80
3. Reteach robot job to new press Cpost, HEV & Speaker bracket
%Complete
97.0
60 Achievements:
%
96.0 40
PM running from 2023 is increasing machine reliability, back on track CW14 on.
PO for PLC/HMI training sent
95.0 20 Risks:
94.0 0 PM's not to schedule CW10-13/Catch back CW15&16.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CW CW
Availability % Availability Target% Actual % Target%

MNT-R-001 Engineering & Maintenance KPI Dashboard

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MNT-R-001 Engineering & Maintenance KPI Dashboard

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44 45 46 47 48 49 50

439 484 370 238 368 293 212

110 5 30 92 298.75 60.6 9.5

549 489 400 330 666.75 353.6 221.5

17.56 45.71 15.4 23 42.8 13.14 2.1

106.56 84.71 66.4 67 104.8 150.14 67.1

6693.44 6715.29 6733.6 6733 6695.2 6649.86 6732.9

7260 7260 7260 7260 7260

7260 7260 7260 7260 7260

Availability % Availability Target% Actual % Target%

Assembly PM Completion Data Analysis:

Availability % Availability Target% Actual % Target%

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