83

ACS800-304 and ACS800-704 technical data

What this chapter contains

This chapter contains the technical data for diode supply modules ACS800-304 and
ACS800-704.

IEC ratings
Diode Supply Unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
400 V / 6-pulse Diode Supply Unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 198 183 335 175 280 147
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 283 262 480 251 400 210
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
400 V / 12-pulse Diode Supply Unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
380...500 / 6-pulse Diode Supply Unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 247 229 335 219 280 183
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 353 327 480 314 400 262
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
380...500 V / 12-pulse Diode Supply Unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
525...690 V / 6-pulse Diode Supply Unit
ACS800-704-0320-7 ACS800-304-0320-7 D3 286 350 462 341 316 335 303 280 253
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 488 452 480 434 400 361
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361

ACS800-304 and ACS800-704 technical data

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Diode Supply Unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
525...690 V / 12-pulse Diode Supply Unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361
00184674.xls / A

Nominal ratings
Icont.max continuous rms input (AC) or output (DC) current. No overload capability at 40°C.
Imax maximum output current. Available for 10 s at start, otherwise as long as allowed by module temperature.
Pcont.max nominal output power
Light-overload use (10% overload capability) ratings
I2N continuous rms current. 10% overload is allowed for one minute every 5 minutes.
PN output power in light overload use
Heavy-duty use (50% overload capability) ratings
I2hd continuous rms current. 50% overload is allowed for one minute every 5 minutes.
Phd output power in heavy duty-use

ACS800-304 and ACS800-704 technical data

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Input cable and AC fuses

Check that the operating time of the fuse is below 0.5 seconds. The operating time
depends on the fuse type (e.g. gG, T or aR), supply network impedance and the
cross-sectional area, material and length of the supply cable. In case the 0.5
seconds operating time is exceeded with gG or T fuses, ultrarapid (aR) fuses will in
most cases reduce the operating time to an acceptable level. The fuses must be of
the “non-time delay” type. See also ACS800 Multidrive Planning the Electrical
Installation (3AFE64783742 [English]).
Note 1: Larger fuses must not be used.
Note 2: Fuses from other manufacturers can be used if they meet the ratings.
Note 3: The recommended fuses are for branch circuit protection per NEC as
required for the UL approval.
Module type AC-fuses 1) IEC Cabling USA Cabling Cabling Arrangement
IEC (gG) UL (T) Copper Aluminium Copper
[A] [A] [mm2] [mm2] [AWG]
UN=400 V (Range 380…415 V)
6-PULSE DSU
DSU frame D3
ACS800-304-0320-7 400 500 2×(3×70+35) 2×(3×120+41Cu) 2×(3×3/0)
ACS800-304-0450-7 500 600 2×(3×120+70) 2×(3×185+57Cu) 2×(3×300 MCM) U1.1
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0)
V1.1
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
W1.1
12-PULSE DSU
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0) PE
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
U1.2
UN=500 V (Range 380…500 V)
6-PULSE DSU V1.2
ACS800-304-0320-7 400 500 2×(3×70+35) 2×(3×120+41Cu) 2×(3×3/0) W1.2
ACS800-304-0450-7 500 600 2×(3×120+70) 2×(3×185+57Cu) 2×(3×300 MCM)
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0)
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
12-PULSE DSU DSU frame D4
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0)
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM) U1.1
UN=690 V (Range 525…690 V) V1.1
6-PULSE DSU W1.1
ACS800-304-0320-7 400 500 2×(3×70+35) 2×(3×120+41Cu) 2×(3×3/0)
ACS800-304-0450-7 500 600 2×(3×120+70) 2×(3×185+57Cu) 2×(3×300 MCM) PE
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0) U1.2
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
V1.2
12-PULSE DSU
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0) W1.2
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
00158760.xls / Rev B
1)
Use one fuse per each input terminal of the DSU module (i.e. six fuses per D4 module, three fuses per D3 module).
The fuse type used in the optional input fuse cubicle of the cabinet-installed DSU is: OFAA 3 H 690V 3/gG (400 or 500 A) by ABB.

ACS800-304 and ACS800-704 technical data

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Internal DC fuses
All DSU modules: Bussmann screw fuse, 170M 4417, 700 A / 690 V, 1BN/50

Fuses for the main circuit voltage measurement circuits

Fuse for the input voltage AC voltage measurement and intermediate circuit DC
voltage measurement: Busmann cartridge fuse, W330000 660V/770V 1 A

Input cable lugs

The table below defines the cable lugs for connecting cables to the DSU module
quick connector.
Conductor size Max. no. and size of cable lugs per Lug hole Bolt Tightening
one phase busbar torque
IEC Cabling
< 150 mm2 2 × 150 mm2 1 × 11 M10 40 Nm
185…240 mm2 OL 2 × 185-240 1) - - 15 Nm
USA Cabling
300…350 MCM 2 × 350 MCM 2 × 1 3/4” 7/16” 30 lbf.ft
(00129648.doc / A)
1)
Dual-cable screw lug. Included in delivery as standard.

Dimensions, noise, losses, inductance, and air flow

Module type Height Width Depth Weight Noise Ploss L Uloss (50Hz) Uloss (60Hz) Air flow
[mm] [mm] [mm] [kg] [dB] [kW] [uH] [%] [%] [m3/h]
UN=400 V (Range 380…415 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.5% 3.0% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.7% 3.3% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
UN=500 V (Range 380…500 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.0% 2.4% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.2% 2.6% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
UN=690 V (Range 525…690 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 1.4% 1.7% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 1.6% 1.9% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
00158760.xls / Rev B
1)
Cable connections to the quick connector require additional space behind the module.

ACS800-304 and ACS800-704 technical data

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Mains connection
Supply voltage 380…690 VAC 3-phase ± 10%
Frequency 45…65 Hz
Imbalance Maximum 3% of nominal phase-to-phase voltage
Prospective short-circuit Basic module or cabinet mounted unit with front fuses specified by ABB
current
(IEC60439-1) Icf
65 kA
Cabinet mounted unit with optional input fuse cubicle:
(IEC60439-1) Icw / 1 sec. Ipk
50 kA 105 kA
Power factor cosphi 1 = 0.97 (fundamental), 0.93…0.95 (total)

Efficiency > 98%

Degree of Plain module: IP20, Cabinet: IP20, IP21, IP22, IP42 or IP54

Protection

Ambient conditions
The unit is to be used in a heated indoor controlled environment.
Operation Storage Transportation
Altitude above sea level 0…1000 m - -
1000…2000: 2.5% derating - -
for every 100 m
Max. 4000 m ASL
Temperature 0…+50°C -40…+70°C -40…+70°C
+40…+50°C derating 1% /
1°C above 40°C
Relative humidity 5…95%, no condensation 5…95% 5…95%
allowed
Vibration (IEC 60068-2-6) 10…58 Hz, 0.075 mm
displacement amplitude
58…150 Hz 10 m/s2
Vibration (Marine 3…13.8 Hz 1.0 mm
Classification) displacement amplitude
13.8…100 Hz / m/s2
Shock (IEC-60068-2-6) Not allowed max. 100 m/s2 18 ms max. 100 m/s2 18 ms
Free fall (IEC-60068-2-6) Not allowed 25 mm 25 mm
Atmospheric pressure 70 to 106 kPa 70 to 106 kPa 60 to 106 kPa
(0.7 to 1.05 atmospheres) (0.7 to 1.05 atmospheres) (0.6 to 1.05 atmospheres)
Contamination (IEC-721-3-3) Class 3C2 - chemical gases Class 1C2 - chemical gases Class 2C2 - chemical gases
Class 3S2 - solid particles Class 1S2 - solid particles Class 2S2 - solid particles

Cooling
Method Centrifugal fan, speed controlled according to cooling element temperature
Max. 190 l/s, noise < 65 dB
Free space See dimensional drawings
Air flow See type specific figures
Net air inlet / module 0.117 m2
Net air outlet / module 0.065 m2

ACS800-304 and ACS800-704 technical data

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Recommended IP22/42 filter AIR TEX G-150 by Luftfilter

material
Recommended IP54 filter airComp 300-50 (47 mm) by Luftfilter
material
Average temperature rise of < 29°C
cooling air

Materials
Module enclosure 2 mm sheet steel
Flat busbars Tin plated copper or aluminium
Fire safety of materials Insulating materials & non-metallic items: Mostly self-extinctive
(IEC-332-1)
Package Plywood. Bands PP or steel.
Disposal According to the general ABB drives specification

Standards The compliance with the European Low Voltage Directive is verified according to
standards EN 50178 and EN 60204-1.
EN 50178 (1997) Electronic equipment for use in power installations
EN 60204-1 (1997) Safety of machinery. Electrical equipment of machines. Part 1: General requirements.
EN 60529: 1991 (IEC 60529) Degrees of protection provided by enclosures (IP code)
IEC-60664-1 Insulation coordination for equipment within low-voltage systems. Part 1: Principles,
requirements and tests.
EN 61800-3 (1996) + EMC product standard including specific test methods
Amendment A11 (2000)
UL 508C UL Standard for Safety, Power Conversion Equipment, second edition
CSA C22.2 No. 14-95 Industrial control equipment

Markings
CE marking
UL marking (up to 600 VAC) The drive is suitable for use on a circuit capable of delivering not more than 65 kA rms
symmetrical amperes at the drive nominal voltage (600 V maximum for 690 V units).
The drive is to be used in a heated indoor controlled environment. See section Ambient
conditions for specific limits.
For installation in the United States, branch circuit protection must be provided in
accordance with National Electric Code (NEC) and any applicable local codes. The fuses
recommended by ABB fulfil the NEC requirements.
For installation in Canada, branch circuit protection must be provided in accordance with
Canada Electric Code and any applicable provincial codes. The fuses recommended by
ABB fulfil the requirements of Canada Electric Code.
CSA marking
00158760.xls / Rev B

Transformer for 12-pulse supply

Connection Dy 11 d0 or Dyn 11 d0. No grounding of the secondaries allowed.
Phase shift between 30° electrical
secondaries
short-circuit impedance of > 5%
secondaries
short-circuity impedance < 3%
difference between
secondaries
Static shield recommended

ACS800-304 and ACS800-704 technical data

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Tightening torques for power connections (Nm)

Screw Soft aluminium Alloyed aluminium
and copper
M5 3.5 3.5
M6 6 9
M8 17 20
M10 35 40
M12 55 70
M16 130 180 Multidrive Modules Inst. Manual, 3BFE 64119010 (English)

Cable length in emergency stop circuit

No. of parallel DSU Max. length of cable Max. length of cable Max. no. of em. stop
modules (1.5 mm2) (2.5 mm2) buttons in series
1 3300 m 5500 m 50
5 575 m 960 m 50

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ACS800-304 and ACS800-704 technical data