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A review of the environmental pollution


originating from the piggery industry and of the
available mitigation technologies: towards the
simultaneous biofiltration of swine slurry a...

ARTICLE in CANADIAN JOURNAL OF CIVIL ENGINEERING NOVEMBER 2009


Impact Factor: 0.56 DOI: 10.1139/L09-141

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Nikiema Josiane Gerardo Buelna


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1946

A review of the environmental pollution


originating from the piggery industry and of the
available mitigation technologies: towards the
simultaneous biofiltration of swine slurry and
methane1
Matthieu Girard, Josiane Nikiema, Ryszard Brzezinski, Gerardo Buelna, and
Miche`le Heitz

Abstract: In Canada, the piggery industry is an essential part of the agricultural sector, but the main waste product of this
industry, swine slurry, is particularly harmful to the environment. The anaerobic storage conditions and the excessive use
of slurry for agricultural fertilization contribute, respectively, to the emission of greenhouse gases and to aquatic pollution.
This paper provides a review of these environmental concerns and of the existing mitigation technologies. Water pollution
from swine slurry is associated with the nutrients it contains, such as nitrogen and phosphorous, while the main greenhouse
gases produced by the piggery industry are methane and nitrous oxide. Available technologies can valorize the slurry
through agricultural fertilization, reduce greenhouse gas emissions, by limiting nutrient availability for example, or treat
the effluents using solidliquid separation, flaring or biological processes. Specific attention is paid to biofiltration due to
its potential to simultaneously treat these two types of pollution.
Key words: methane, swine slurry, biofiltration, piggery industry, greenhouse gases.
Resume : Au Canada, lindustrie porcine occupe une place de choix dans le secteur agroalimentaire, mais le lisier de
porc, sous-produit de cette industrie, est particulie`rement nocif pour lenvironnement. Les conditions dentreposage et
lepandage excessif du lisier contribuent respectivement aux emissions de gaz a` effet de serre et a` la pollution aquatique.
Cet article presente une revue de ces proble`mes environnementaux et des technologies disponibles pour limiter leur impact.
La pollution de leau causee par le lisier de porc est associee aux nutriments quil contient, lazote et le phosphore notam-
ment, tandis que les principaux gaz a` effet de serre sont le methane et loxyde nitreux. Les technologies existantes peuvent
valoriser le lisier par la fertilisation agricole, reduire lemission des gaz a` effet de serre ou traiter les effluents par la sepa-
ration solideliquide, des torche`res ou des procedes biologiques. Une attention particulie`re a ete portee a` la biofiltration
pour son potentiel a` traiter simultanement ces deux types de pollution.
Mots-cles : methane, lisier de porc, biofiltration, industrie porcine, gaz a` effet de serre.

Introduction comes in second with a little under 10 million tonnes, which


generated US$34.5 billion in 2007 (National Pork Producers
Pork is the type of meat most consumed in the world with Council 2008). In Canada, the piggery industry is an essen-
over 115 million tonnes produced in 2007, which repre- tial part of the agricultural sector. In 2007 alone, this indus-
sented approximately 40% of worldwide meat production try provided more than 64 000 direct and indirect jobs
(FAOSTAT 2008). China is by far the largest producer with (Agriculture and Agri-Food Canada 2007) with exports
nearly 53% of the market (i.e., 61 million tonnes of meat worth over CAN$3 billion (Canadian Pork Council 2008).
produced in 2007) (FAOSTAT 2008). The United States There were over 31 millions hogs produced in Canada in
Received 26 February 2009. Revision accepted 17 September 2009. Published on the NRC Research Press Web site at cjce.nrc.ca on
12 December 2009.
M. Girard, J. Nikiema, and M. Heitz.2 Faculty of Engineering, Department of Chemical Engineering and Biotechnological
Engineering, Universite de Sherbrooke, 2500 Boulevard de lUniversite, Sherbrooke, QC J1K 2R1, Canada.
R. Brzezinski. Faculty of Sciences, Biology Department, Universite de Sherbrooke, 2500 Boulevard de lUniversite, Sherbrooke, QC
J1K 2R1, Canada.
G. Buelna. Centre de Recherche Industrielle du Quebec, 333 rue Franquet, Quebec City, QC G1P 4C7, Canada.
Written discussion of this article is welcomed and will be received by the Editor until 30 April 2010.
1This article is one of a selection of papers published in this Special Issue on Biological Air Treatment.
2Corresponding author (e-mail: Michele.Heitz@USherbrooke.ca).

Can. J. Civ. Eng. 36: 19461957 (2009) doi:10.1139/L09-141 Published by NRC Research Press
Girard et al. 1947

2007, equivalent to 1.9 million tonnes of pork meat (FAO- Table 1. General composition of swine slurry.
STAT 2008).
Parameter Range
However, the main waste product of this industry, swine
pH 6.36.5
slurry, causes severe environmental problems. Excessive use
Suspended solids (mg/L) 20 50046 500
of slurry for agricultural fertilization can lead to eutrophica-
Organic matter as BOD5 (mg O2/L) 13 40040 000
tion in lakes and rivers and greenhouse gases (GHG) can be
Total Kjeldahl Nitrogen (mg N/L) 30005200
produced at various stages of slurry management. The objec-
Ammonium nitrogen (mg N/L) 18203330
tive of this paper is to review these environmental concerns
Phosphorous (mg/L) 660920
and to examine the available mitigation technologies for
Potassium (mg/L) 18102690
each type of pollution. The process of biofiltration will be
Fecal coliforms (MPN/100 mL) 1.41077.8107
explored in detail due to its potential to treat both types of
pollution within the same unit. Note: BOD5 = 5 day biological oxygen demand; MPN, most prob-
able number.

Swine slurry
Swine slurry is a mixture of pig feces and urine with
wastewater and sometimes precipitation (BAPE 2003). On as high precipitation following slurry spreading or applica-
average, each pig produced generates 1 m3 of slurry during tion to frozen land, can increase the severity of the aquatic
its lifetime (Dube 1997). Traditionally in Canada, pig farms pollution caused by swine slurry (MDDEP 2007; Choudhary
were relatively small operations with an average of 91 pigs et al. 1996).
per farm in 1976, but with the modernisation of the industry,
the number of pigs per farm increased dramatically to 1162 Odours
in 2006 (Canadian Pork Council 2008). Increasing the size Animal wastes in general are an important source of ol-
of a pig farm improves productivity (Samarakone and Go- factory nuisances with over 160 different malodorous com-
nyou 2008), but it also implies that there is a major increase pounds (Wu et al. 1999). In the piggery industry, odours are
in slurry and GHG to manage within a localized area. mainly associated with the pig houses (50%) but also with
the transportation and spreading of manure (25%) and the
Swine slurry composition slurry storage pits (25%) (Sheridan et al. 2002). The main
Swine slurry contains mainly suspended solids, organic odorous compounds associated with swine slurry are ammo-
matter, nitrogen, phosphorous, and potassium. However, the nia (NH3), hydrogen sulphide (H2S), and volatile fatty acids.
specific concentrations of these components depend on sev- This type of pollution can cause a wide range of symptoms
eral factors such as the housing system, the type of feed, and for the general population, from simple displeasure, nausea
slurry management (pre-treatment, storage time, and dilu- or allergies, to more serious problems such as breathing dif-
tion) (BAPE 2003). Therefore, concentrations found in the ficulties, insomnia, and depression (Meteoglobe Canada
literature are usually provided as a range of values. Table 1 1993). However, odours do not cause significant environ-
gives the general composition of swine slurry (Dube 1997; mental harm and will not be discussed further in this paper.
Dube et al. 2005).
The values presented here for suspended solids, BOD5, to- Valorization methods
tal Kjeldahl nitrogen, and phosphorous are 60 to 100 times To deal with these problems, it is possible to either valor-
higher than for domestic sewage (Buelna et al. 2008). The ize the nutrients contained in swine slurry or to treat this
quantity of microorganisms in swine slurry is comparable to waste product.
values reported for domestic wastewater at concentrations
between 106 and 108 most probable number (MPN) of fecal Use as a fertilizer
coliforms per 100 mL (Metcalf and Eddy 2003). The potas- As previously discussed, swine slurry can be used as an
sium concentration in slurry is also very high when com- agricultural fertilizer. In fact, studies have shown that it pro-
pared to the world average river concentration at 2.3 mg/L vides yields similar to or higher than inorganic fertilizers for
(Crittenden et al. 2005). both crops and pastures. It can be used for a wide variety of
crops, but grasses and cereals are well suited to swine slurry
Environmental concerns due to their high nitrogen requirements and extensive root
Since swine slurry contains nutrients essential to plants, systems (Choudhary et al. 1996). However, sufficient land
such as nitrogen and phosphorous, it can be used as fertilizer for slurry application is not always available and treatment
for agriculture or to improve soil properties (Choudhary et methods must be considered.
al. 1996; BAPE 2003). In fact, most of the manure in east-
ern Canada is currently applied to land as fertilizer (Gre- Treatment methods
gorich et al. 2005). However, fertilization of arable land
above crop requirements causes the excess nutrients to seep Solidliquid separation
into both ground and surface waters (Meers et al. 2006). Solidliquid separation is one of the simplest treatment
These nutrients can have a devastating effect on water qual- methods for swine slurry and consists of removing the solid
ity by favouring the growth of algae, which reduces the particles from the liquid phase (BAPE 2003). Table 2
amount of dissolved oxygen in the water and accelerates eu- presents the main systems available and the solids removal
trophication (Gangbazo et al. 2006). External factors, such efficiency they provide.

Published by NRC Research Press


1948 Can. J. Civ. Eng. Vol. 36, 2009

Table 2. Main systems available for the solidliquid separation of swine slurry.

Type of system Solids removal efficiency Reference


Natural settling 94% Buelna et al. (1998)
Separation by slatted floors >90% Aubry (2008)
Sieve separation 8% Larouche et al. (2005)
Straw filtration (acts like cake-mode filtration) 69% Melse and Verdoes (2005)
Screw press n.a. FPPQ (2001); Melse and Verdoes (2005)
Centrifugation n.a. Melse and Verdoes (2005)
Dehydration n.a. AMAF (1997)
Evaporation 99% Melse and Verdoes (2005)
Chemical separation by the addition of coagulants n.a. FPPQ (2001)
and flocculants
Flotation with addition of coagulants and flocculants 98% Dube et al. (2005)
Note: n.a., nonavailable.

These systems utilize a variety of physical and chemical quent slurry storage for up to 190 days (Zhang and Zhu
properties resulting in a wide range of separation efficien- 2006). On the other hand, biological processes designed for
cies, from 8 to 99%. Other than removing solids, solid wastewater treatment, such as aerated lagoons or activated
liquid separation also eliminates the compounds trapped in sludge reactors, can also be utilized for the treatment of
the solid phase: some of the organic matter (56% as BOD5), swine slurry (BAPE 2003; Meers et al. 2006). Aerobic bio-
a large fraction of the phosphorous (83%), and most of the logical processes remove organic matter and NH4+, but inor-
organic nitrogen (88%) (BAPE 2003; Dube et al. 2005). ganic compounds such as phosphorous, potassium, and
However, this type of process offers only a partial treatment heavy metals remain unchanged (Daumer et al. 2003) and
of swine slurry; the solid and liquid fractions obtained must are generally accumulated within the excess biomass.
still be valorized or treated. Bioreactors using biomass fixed on a porous support have
also been used to treat the liquid fraction of slurry. Wester-
Biological processes in general man et al. (2000) were able to remove 88% of the organic
Biological systems, whether anaerobic or aerobic, can be matter as BOD5 and 94% of the NH4+ with two 1.5 m3 up-
used to treat raw swine slurry or the separated solid or liquid flow aerated biological filters connected in series treating
fractions (Laridi et al. 2005). 8 m3d1 of flushed swine slurry. Lanoue (1998) also studied
this type of system, but part of the effluent was recirculated
Anaerobic biological processes to an anoxic reactor at the beginning of the process. On top
Anaerobic processes exploit the ability of certain microor- of removing 72% of the chemical oxygen demand (COD)
ganisms, in the absence of oxygen, to produce biogas which and 94% of the NH4+, this system was able to achieve a de-
is essentially a mixture of methane (CH4) and carbon diox- nitrification (transformation of nitrate (NO3) to nitrogen gas
ide (CO2) (Mller et al. 2004). This process has traditionally (N2)) rate of 92%. A commercial system has also been de-
been used on a small scale by Asian farmers and has since veloped based on this process. The Ekokan1 Biofiltration
grown extensively, to 5.4 million household anaerobic di- Treatment System was able to remove between 90 and 98%
gesters in China in 1994 (Junfeng 1997). Other than generat- of the NH4+ and to reduce the BOD5 by 40 to 70% from
ing biogas, this process also produces a good quality liquid swine slurry pre-treated to remove solids (Westerman and
fertilizer with a carbon to nitrogen (C/N) mass ratio around Arogo 2004).
13 as compared to around 30 with raw swine slurry (Costa
et al. 2007). Theoretically, methane production can reach Aerobic biological reactors are usually operated at ambi-
530 L per kg of volatile solids for swine slurry, which is ent temperatures with mesophilic microorganisms to avoid
slightly higher than the productivity of cattle manure heating, but reactors using a thermophilic biomass at tem-
(468 L per kg of volatile solids) (Mller et al. 2004). In- peratures between 50 and 75 8C offer interesting advantages.
creasing the temperature from 25 to 35 8C will improve The main benefit of thermophilic digestion is the improved
CH4 yields by up to 17% (Chae et al. 2008), but the pres- sanitary quality of the treated slurry, which minimizes the
ence of ammonium (NH4+) or sulphides can inhibit the proc- risk of spreading pathogenic microorganisms (Hansen et al.
ess and limit biogas production (Hansen et al. 1999). 1999). Thermophilic bioreactors are also simple to operate,
Simulation tools are available to estimate biogas production robust, and can be self-heating if operated properly. The ni-
from manures (Batzias et al. 2005). The CH4 in the biogas trogen in slurry is retained as NH4+, which can be used as a
can subsequently be used to generate either heat or energy. mineral fertilizer, since no nitrification (biological transfor-
mation of NH4+ to NO3) takes place above 40 8C (Juteau
Aerobic biological processes 2006).
Aerobic biological processes can be relatively simple as Two biological treatment systems require specific consid-
in short-term aeration, which can remove up to 90% of the eration for their applicability to swine slurry treatment: bio-
organic matter as BOD5 and significantly reduce odours (up filtration and composting. The biofiltration of swine slurry
to 96% as evaluated with volatile fatty acids) during subse- will be explained in detail in the following section.

Published by NRC Research Press


Girard et al. 1949

Composting and 55% of the NH4+ (Sommer et al. 2005). Boiran et al.
Composting is a treatment method that uses biological re- (1996), Senez et al. (1997), and Szogi et al. (2004) were
actions to transform organic matter into a stable product rich able to remove up to 98% of the NH4+ from lagoon piggery
in humic compounds (BAPE 2003). Composting of swine waste using biofilters packed with inorganic materials. In
slurry is a management tool that improves the properties of Quebec (Canada), several researchers have been involved in
the manure to produce a marketable organic fertilizer (Fuku- this field for over 10 years and have developed an expertise
moto et al. 2006). By the high temperatures reached during on the biofiltration of swine slurry. These studies have re-
this process (4060 8C), the quantity of pathogenic microor- sulted in the development of a patented technology, the BI-
ganisms is reduced by above 92%, which improves the sani- OSORMD biofilter (Buelna 2000), which uses an organic
tary quality of the end product (Ros et al. 2006). Since filter bed made up of wood chips, bark, and peat moss (BI-
swine slurry is composed mainly of water and has high con- OSOR Technologies 2008). This technology, as far as we
centrations of nitrogen, it is necessary to add bulking agents know, is the only commercially available biofilter for the
that have a high carbon content, such as sawdust, to improve treatment of swine slurry in Canada.
porosity and to increase the C/N mass ratio. A C/N ratio of The particular configuration of the BIOSORMD biofilter
25 to 30 is recommended for optimal composting, but lower offers interesting capabilities with regards to pollutant elimi-
ratios of 15 to 20 can be used to reduce the quantity of bulk- nation. After a start-up phase that can last 50 days, the bio-
ing agent required, but this increases maturing time by reactor eliminates up to 99% of the organic matter as BOD5
around 30% (Huang et al. 2004; Zhu 2007). To maintain and nitrifies more than 95% of the NH4+ (Dube 1997; Aubry
proper levels of oxygen, both heap mixing and forced venti- et al. 2006). During the start-up period, NH4+ removal is ob-
lation can be used (FPPQ 2001). A major drawback of com- served, but it is due to the air stripping of ammonia since no
posting is the loss of nitrogen, which reduces the quality of NO3 or NO2 is produced; this process ceases once nitrifica-
the fertilizer produced. On average, 10% of the initial nitro- tion takes place (Garzon-Zuniga et al. 2005). Furthermore, si-
gen is lost as NH3 and 3% as nitrous oxide (N2O) (Hassouna multaneous nitrification and denitrification (SND) within the
et al. 2008). The production of N2O, a powerful GHG, can biofilter was observed by Garzon (2001) after 140 days of op-
be reduced by improving the performance of nitrifying bac- eration. By means of a mass balance, it was shown that 30%
teria. Fukumoto et al. (2006) achieved this by adding nitrite of the nitrogen was eliminated as N2 and 10% as N2O. The
(NO2) oxidizing bacteria to provide complete nitrification performance of the BIOSORMD biofilter was also validated
to NO3 and reduced N2O emission rates by up to 80%. at full scale at two different locations, treating up to 12 m3 of
swine slurry daily (Dube et al. 2005; Buelna et al. 2008).
Advanced treatment methods The swine slurry can be fed continuously or sequentially
Several other systems have been developed either to depending on the flow rate and the type of packing mate-
achieve an advanced treatment or to eliminate specific com- rial. Metcalf and Eddy (2003) report hydraulic loads of 1
pounds contained in swine slurry. For an enhanced removal to 75 m3m2d1 for wastewater treatment by biofilters
of solids, the SELCO-Ecopurin1 process uses a polyacryla- filled with rocks or plastic packing materials to allow mi-
mide polymer to flocculate more than 90% of the particles croorganisms adapted to the specific pollutants to colonize
(Martinez-Almela and Barrera 2005). As an intermediate the filter bed. For swine slurry treatment, a hydraulic load-
step after a biological treatment, physicochemical precipita- ing rate of 0.065 m3m2d1 has already been applied to a
tion can be used to eliminate up to 95% of excess phosphate biofilter, but due to clogging problems, values of 0.035 or
(Meers et al. 2006). To remove refractory organic com- 0.017 m3m2d1 are often used (Aubry et al. 2006;
pounds (such as proteins, antibiotic compounds, and organic Garzon-Zuniga et al. 2007). These values are much lower
acids) after the treatment of slurry in a bioreactor, Laridi et than the ones used for wastewater treatment because the con-
al. (2005) used electrochemical precipitation with both alu- centrations of nutrients in swine slurry are 60 to 100 times
minium and iron electrodes. These authors were able to re- higher than in municipal wastewater (Buelna et al. 2008).
move up to 68 and 87% of the refractory COD and BOD, When treating wastewater with an aerobic biofilter, a
respectively. Studies have also been carried out on the appli- minimal air flow of approximately 18 m3m2h1 is required
cation of membrane filtration to treat swine slurry, by means to maintain a proper concentration of oxygen (Metcalf and
of microfiltration (Melse and Verdoes 2005), ultrafiltration Eddy 2003). On the other hand, Garzon-Zuniga et al. (2007)
(Fuge`re et al. 2005), or even reverse osmosis membranes studied air flow rates from 3.1 to 34 m3m2h1 for slurry
(FPPQ 2001). biofiltration and determined that a value of 4.4 m3m2h1
was sufficient for complete nitrification. Furthermore, ac-
Biofiltration of swine slurry cording to these authors, suspended solids must not exceed
The process of biofiltration is well summarized by Cohen 68 gm2d1 and the organic loading rate must be kept be-
(2001): In biofiltration the microbial biomass is static low 526 gm2d1 as COD to avoid clogging. For this rea-
immobilized to the bedding material, while the treated fluid son, solids are generally removed from the raw slurry
is mobile it flows through the filter. Biofilters have before it is fed to a biofilter.
been used for almost 100 years for wastewater treatment Microorganisms make up the core of a biofilters purifica-
(Metcalf and Eddy 2003), but they have been applied only tion arsenal, acting as catalysers for the breakdown of the
recently for the treatment of highly concentrated effluents contaminants (Cohen 2001). The biodegradation of the pol-
like swine slurry. Preliminary tests were carried out in Ma- lutants in swine slurry requires a wide range of microorgan-
laysia using a simple biofilter with passive aeration that re- isms that can be organized according to the type of
moved a maximum of 56% of the organic matter as BOD5 contaminant: organic matter or NH4+.

Published by NRC Research Press


1950 Can. J. Civ. Eng. Vol. 36, 2009

Organic matter During the transformation of NO3 to N2, many intermedi-


As shown in Table 1, organic matter is the most important ate compounds are produced (NO2, nitric oxide (NO), and
group of contaminants in swine slurry. This organic matter N2O) as shown in the following metabolic pathway (eq. [5])
can be classified into four fractions: readily biodegradable (Zumft 1997):
(SS), slowly biodegradable (XS), inert soluble (SI), and inert
particulate (XI). When using the BOD to represent slurry or- 5 NO 
3 ! NO2 ! NO ! N2 O ! N2
ganic matter, only the biodegradable fractions (SS and XS)
are taken into account. The XS fraction is usually particulate Nitrate reduction can be either assimilatory (carried out
and made up of complex organic polymers with high molec- by most bacteria; NO3 is used as a source of nitrogen for
ular weights or dead biomass. This fraction of the organic biomass build-up) or dissimilatory (carried out by faculta-
matter cannot be directly assimilated by microorganisms tively aerobic bacteria, autotrophic or heterotrophic; NO3 is
and must first be hydrolyzed to SS, which is usually soluble used as an electron acceptor when there is little oxygen in
and composed of smaller molecules (volatile fatty acids, anoxic conditions). In this paper, we will use the term de-
monosaccharides, alcohols, etc.) (Aubry 2008). For swine nitrification as meaning dissimilatory NO3 reduction. De-
slurry, the organic matter distribution among the different nitrification is carried out solely by bacteria, but many
fractions is quite variable and depends particularly on the genera are capable of using NO3, such as Halobacterium,
type of farm and the slurry storage time. The values for SS Methanomonas, and Pseudomonas. Heterotrophic denitrifi-
range from 8 to 30% of the total COD, from 30 to 60% for cation is faster than autotrophic (Modin et al. 2007) and re-
the XS, and from 10 to 60% for the inert fractions (SI and XI) quires a source of easily biodegradable organic carbon. With
(Andreottola et al. 1997; Boursier et al. 2005; Aubry 2008). acetic acid (CH3COOH) as a carbon source, eq. [6] repre-
sents the denitrification reaction (Metcalf and Eddy 2003):
Various types of microorganisms can degrade organic
matter: bacteria, protozoa, and fungi. With sufficient oxy- 6 5CH3 COOH 8NO
3 ! 4N2 10CO2 6H2 O
gen, these microorganisms oxidize the organic matter into
8OH
CO2, water, and additional biomass as in eq. [1] (Metcalf
and Eddy 2003): As seen in this equation, denitrification generates OH
ions that produce 3.5 g of alkalinity as CaCO3 for each
1 Organic Matter O2 Nutrients
gram of NNO3 reduced. Part of the alkalinity used for ni-
! Biomass CO2 H2 O trification is therefore restored by denitrification.
In wastewater treatment, the two steps of NH4+ treatment
Ammonium are generally carried out in separate reactors. However,
The biological treatment of NH4+ follows two distinct when there are anoxic zones within an aerobic reactor, it is
steps: the nitrification of NH4+ to NO3 and the denitrifica- possible to observe SND. This phenomenon can take place
tion of the NO3 to N2. The nitrification step is carried out within a biofilm where nitrifying microorganisms occupy
by strictly aerobic bacteria, usually autotrophic, and also the exterior of the biofilm with an excess of oxygen and de-
has two steps. Ammonium is first transformed into NO2 by nitrifying bacteria are found inside the biofilm with NO3
bacteria with the prefix Nitroso (Nitrosomonas for example). and a low concentration of oxygen (Garzon 2001). However,
The second step is performed by bacteria with the prefix Ni- so far, it has not been possible to achieve complete denitrifi-
tro (Nitrobacter for example) and pushes the oxidation to cation by treating slurry with a biofilter.
NO3. For a steady state and a temperature lower than To improve nitrogen removal, Aubry (2008) studied dif-
28 8C, the oxidation of NH4+ to NO2 controls the kinetics ferent C/N mass ratios: 4, 9, and 17 g COD/g N-NH4+. The
and very little NO2 accumulates in the system, but for pre-treated swine slurry used had a C/N ratio of 9 while the
start-up periods and for high temperatures (>28 8C), the rel- two other ratios were obtained by diluting the slurry or sup-
ative kinetics change and NO2 can build up in the system. plementing either a synthetic solution of NH4+ or organic
The two separate steps are presented in eqs. [2] and [3] carbon. The C/N ratio of 17, with the highest proportion of
while the combined reaction is given in eq. [4] (Henze et carbon, had the best denitrification potential and it was pos-
al. 2002): sible to remove more than 90% of the total nitrogen. Never-
. theless, around 80% of the total nitrogen was still removed
2 NH 4 3
2 O2 

! NO2 2H H2 O
Nitrosobacteria with the C/N ratios of 4 and 9. The N2O production was
similar for all three ratios tested, around 12% of the nitrogen
. fed to the system. To stimulate denitrification once the con-
3 NO
2
1
2 O2 ! NO3
Nitrobacteria  centration of organic matter in the treated slurry is low
(around 30 mg BOD5L1), Dube et al. (2008) added whey
at an organic load of 0.15 kg BOD5m2d1. These authors
4 NH 
4 2O2 ! NO3 2H H2 O were able to remove 90% of the residual NO3 that would
have otherwise been released into the environment.
The nitrification reaction in eq. [2] generates H+ ions that
consume about 7 g of alkalinity as calcium carbonate
(CaCO3) per gram of N-NH4+ oxidized. Swine slurry natu- Greenhouse gases
rally has an alkalinity around 6 g CaCO3 per litre, but after Other than aquatic pollution and odours, the piggery in-
it is treated by a biofilter that value can fall to 0.035 g dustry is also an important source of GHG. When released
CaCO3 per litre (Aubry 2008). into the atmosphere, these gases retain the suns heat near

Published by NRC Research Press


Girard et al. 1951

the surface of the earth (Environment Canada 2003). In Can- airtight and concentrations usually vary from 0.1 to 20 gm3
ada, the energy sector is the main contributor to the emis- (150 to 30 600 ppmv) (Melse and Van der Werf 2005).
sion of GHG with 82% of the 747 million tons of CO2 As previously discussed, N2O is an intermediate com-
equivalent produced in 2005 (Jaques 2007). The agricultural pound in the denitrification of NO3 to N2. No N2O is pro-
sector is second with 57 million tons, equivalent to 7.6% of duced during swine slurry storage (Chadwick et al. 1999)
2005 Canadian emissions, which is an increase of 24% since since anaerobic conditions prevail and the NH4+ cannot be
1990. Agricultural GHG do not come from energy require- oxidized to NO3. Nitrous oxide is essentially generated
ments, but rather from livestock production: 44% from en- once the slurry has been applied to agricultural land as a fer-
teric fermentation, 41% from agricultural land, and 15% tilizer where both aerobic and anoxic conditions can exist
from manure management (Jaques 2007). Enteric fermenta- (Velthof et al. 2003). The aerobic treatment of slurry and
tion only occurs in ruminants such as cattle; GHG from the composting also offer the appropriate conditions for N2O
piggery industry are therefore associated with manure man- production where denitrification can occur simultaneously
agement and land-based sources. to nitrification or simply after aeration (Garzon 2001; Mon-
The two most important GHG found on a pig farm are teny et al. 2006). As a comparison, emissions of N2O are
CH4 and N2O with, respectively, 49% and 51% of emissions usually lower when synthetic nitrogen fertilizers are applied
(Jaques 2007). Methane is the most abundant organic gas in to land because of the lack of organic carbon necessary for
the atmosphere (Hanson and Hanson 1996) with a global denitrification (Bender and Wood 2007; Gregorich et al.
warming potential (GWP) of 21, that is to say that its green- 2005).
house effect is 21 times that of CO2 (CITEPA 2008). Ni-
trous oxides effect on climate change is more powerful Reduction and treatment methods
with a GWP of 310.
Limiting nutrient availability
Sources of greenhouse gases in the piggery industry To limit the piggery industrys impact on climate change,
There are many direct and indirect sources of GHG in the GHG emissions must either be reduced or treated. By limit-
piggery industry. The indirect sources include fertilizer pro- ing the quantity of certain key substances in the slurry, it is
duction and transportation (Clemens and Ahlgrimm 2001), possible to greatly reduce GHG emissions from the piggery
but they are generally not considered part of the agricultural industry. To begin with, this can be achieved by modifying
sector in inventories. Direct sources consist mainly of the the hogs diet. By optimizing feed, it is possible to decrease
hogs digestive processes, manure management, and land- the quantity of nitrogen in the slurry, which directly impacts
based emissions. However, the specific sources of CH4 and N2O production (Clemens and Ahlgrimm 2001). Velthof et
N2O are very different. al. (2005) linked the quantity of NH4+ in the slurry with the
Methane is produced by the anaerobic digestion of or- amount of protein in the feed. These authors also demon-
ganic matter by microorganisms. This process occurs pre- strated that by lowering the crude protein content of the
dominantly (65%70%) during slurry storage, but it can feed by 21%, both the emission of CH4 from slurry storage
also take place after the slurry is applied to land and in the and the land-based emission of N2O were reduced, by up to
large intestine of non-ruminant mammals such as pigs 21% and 63%, respectively. This reduction in dietary crude
(Monteny et al. 2006; Haeussermann et al. 2006). During protein has no effect on animal performance as long as the
slurry storage, the anaerobic conditions combined with a diet is optimized and essential amino acids are supplemented
high concentration of organic matter promote CH4 produc- to the pigs.
tion (Petersen et al. 2005). Methane biosynthesis increases In addition, the slurry treatment methods previously de-
with the temperature, by up to 150% between 5 and 25 8C scribed can also influence the release of GHG. By simply
(Dinuccio et al. 2008), and with the biodegradability of the aerating the slurry and favouring aerobic microorganisms, it
slurry, but it is inhibited by NH4+ and sulphides (Monteny et is possible to lower CH4 production by 70 to 100% (Mar-
al. 2006). When the slurry is applied to land, anaerobic con- tinez et al. 2003; Boursier et al. 2004). However, this proc-
ditions can prevail for several hours or even days (Bender ess increases the discharge of N2O, but the sum of GHG
and Wood 2007). Taking into account all the different sour- released is still lower than without treatment, by 40% to
ces (slurry storage, land-based, and intestinal), a hog gener- 55% (Amon et al. 2006; Loyon et al. 2007). As for solid
ates 4.8 kg of CH4 per year. This value is much smaller than liquid separation, Dinuccio et al. (2008) discovered that
with dairy cattle for example, which release from 84 to GHG emissions were actually higher by up to 30% with the
123 kg of CH4 per animal per year (Monteny et al. 2006). storage of the separated fractions when compared with the
But since the CH4 from the piggery industry comes mainly storage of the untreated slurry. This phenomenon could be
from slurry management rather than enteric fermentation as caused in part by the dry conditions and air-filled porosities
in dairy cattle, it is much easier to control emissions or to found in the solid fractions that create a mosaic of anaero-
treat the effluent. In Canada, in 2005, swine slurry manage- bic and aerobic micro-sites and therefore promote N2O
ment caused the emission of 1.6 million metric tons of CO2 production. Of all the swine slurry treatment systems avail-
equivalent of CH4 (Jaques 2007). able, anaerobic digestion provides the lowest total emissions
Typical concentrations of CH4 from pig houses vary be- of GHG with a reduction between 45 and 60% when com-
tween 5 and 100 mgm3 (7 and 150 ppmv) and depend es- pared to raw swine slurry (Pelletier et al. 2005; Amon et al.
sentially on the ventilation flow rate. Methane 2006). Anaerobic reactors optimize CH4 production for use
concentrations from covered slurry storages with no aeration as a source of energy, which greatly reduces the CH4-pro-
can reach 425 gm3 (65% v/v), but storage covers are rarely ducing potential of the resulting treated slurry (Sommer et

Published by NRC Research Press


1952 Can. J. Civ. Eng. Vol. 36, 2009

al. 2000; Insam and Wett 2008). This type of system has no pable of metabolizing carbon to carbon bonds (Anthony
effect on nitrogen and so the risk of generating N2O is still 1986). As an exception to this rule, bacteria belonging to
present. But swine slurry treated by anaerobic digestion re- the genus Methylocella are able to use longer chain carbon
leases up to 54% less N2O than raw slurry (Bertora et al. compounds as well (Dedysh et al. 2005). The biological ox-
2008) since this process limits the availability of the readily idation of CH4 to CO2 involves many intermediate com-
biodegradable organic matter necessary for denitrification pounds (methanol (CH3OH), formaldehyde (CH2O), and
(Monteny et al. 2006). formic acid (CH2O2)) as in the following pathway (eq. [7])
(Hanson and Hanson 1996):
Reducing biological activity
Since GHG emitted by swine slurry management are es- 7 CH4 ! CH3 OH ! CH2 O ! CH2 O2 ! CO2
MMO

sentially produced by microorganisms, an effective way to


limit production is to reduce the biological activity. This The first step in this pathway (eq. [7]), i.e., the transfor-
can be accomplished by cooling or acidifying the stored mation of CH4 to CH3OH, requires the methane monooxy-
slurry (Clemens and Ahlgrimm 2001; Haeussermann et al. genase (MMO) enzyme. Methane biooxidation rates can
2006; Monteny et al. 2006). usually be described by typical Michaelis-Menten kinetics
for both CH4 and oxygen (Gebert et al. 2003; Hettiarachchi
Treatment et al. 2007). As with many other bacteria, methanotrophs
When GHG reduction is not sufficient, end-of-pipe treat- produce exopolymeric substances (EPS) and can grow anch-
ment is another viable option. However, treatment is not ored to a solid surface as a biofilm. Hilger et al. (2000) sug-
feasible for diffusive sources of GHG because it is practi- gest that EPS may protect methanotrophs against desiccation
cally impossible to collect the waste gas. Therefore, the or predation, but they can also impede oxygen diffusion to
treatment methods reviewed here focus on the main point the biofilm and therefore limit CH4 biodegradation.
(non-diffusive) source GHG, CH4. Several studies have been carried out on the biofiltration
The most important source of CH4 in the piggery industry of CH4 originating from sanitary landfills; Nikiema et al.
is the slurry storage pit where it is relatively easy to cover (2007) conducted an extensive review on this topic.
the surface and collect the gases produced. It is theoretically Other studies have shown that with the use of an appro-
possible to collect the gas and burn it using a flare, but con- priate synthetic nutrient solution, an inorganic filter bed can
centrations are rarely high enough for direct combustion outperform certain organic materials (Nikiema 2006). For
which requires a minimal concentration of 20% v/v CH4 concentrations around 7500 ppmv, a maximum conver-
(Clemens and Ahlgrimm 2001; Nikiema et al. 2007). sion of 41% was obtained with an inorganic material but
Another approach uses microorganisms to oxidize CH4 only 19% with a mature compost-based filter bed at similar
into CO2, water, salts, and biomass (Nikiema et al. 2007). operating conditions. Nikiema (2008) studied the effect of
A few authors have studied this phenomenon in both natural different operational parameters during CH4 biofiltration
and artificial slurry surface crusts. These surface crusts did with a 15 cm diameter biofilter packed with 18 L of an in-
show potential for CH4 removal with oxidation rates up to organic filter bed: the CH4 concentration (from 1 500 to
4.5 gm2d1, but it is difficult to control and optimize the 10 000 ppmv), the gas flow rate (from 1 to 7 Lmin1), and
biological reactions (Sommer et al. 2000; Petersen et al. the concentration of certain compounds in the nutrient solu-
2005; Petersen and Ambus 2006; Petersen and Miller 2006; tion (NO3 from 0 to 1 g NL1, phosphorous from 0 to
Dever et al. 2007). 6.2 gL1, potassium from 0 to 3.8 gL1, and copper from 0
to 0.006 gL1). Results show that the gas flow rate has a
Biofiltration of methane greater influence on conversion than the CH4 concentration.
To improve control of operating parameters and to en- In fact, tripling the gas flow rate, from 1 to 3 Lmin1 re-
hance the biological reactions, CH4 can be treated by biofil- duced the conversion by 40% while tripling the CH4 con-
tration. In a biofilter, the polluted gas passes through a bed centration, from 2500 to 7500 ppmv, had a negative impact
packed with a porous humid material where microorganisms of only 7%. For the nutrients, nitrogen had the greatest in-
capable of degrading the specific contaminants are estab- fluence (the elimination capacity (EC) was increased by a
lished (Jorio and Heitz 1999). factor of up to 4.5 at an inlet load (IL) of 95 gm3h1
For the biofiltration of gaseous pollutants, the empty bed when the NO3 concentration was varied from 0.14 to
residence time (EBRT) usually varies from a few seconds to 0.75 g NL1) (Nikiema et al. 2009), while phosphorous had
several minutes (Delhomenie and Heitz 2005), but they can a less significant effect (a change in the phosphorous con-
reach a few hours for slowly biodegradable compounds like centration from 0.3 to 3.1 gL1 increased the EC by 35%
CH4 (Nikiema et al. 2007). A specific difficulty with the bi- for an IL of 75 gm3h1) (Nikiema et al. 2010) and potas-
ofiltration of CH4 is its low solubility in water (0.022 gL1 sium and copper had minor influences.
at 20 8C), which limits its absorption in the liquid phase Relatively few studies have focused on CH4 from the pig-
and hinders biodegradation (Melse and Van der Werf 2005). gery industry. In 2006, the Canadian Pork Council produced
Microorganisms that can use CH4 as their only source of a report on the biofiltration of CH4 from a 3800 m3 slurry
carbon and energy are known as methanotrophs. These mi- storage reservoir equipped with a floating cover (Canadian
croorganisms are strictly aerobic and are omnipresent in na- Pork Council 2006). Four different organic packing materi-
ture as they are found in all sorts of environments, such as als were tested without inoculation: mixtures of compost,
wetlands, rivers, and soil (Hanson and Hanson 1996). Most wood chips, soil, and peat moss. With an EBRT of about
of these bacteria are obligate methanotrophs, they are inca- 10 min, the CH4 concentrations varied from 2000 to

Published by NRC Research Press


Girard et al. 1953

35 000 ppmv and the average IL was 29.9 gm3h1. After a zyme by a process called methanotrophic nitrification
start-up period of 3 months, average removal efficiencies (Knowles 2005). The MMO enzyme is structurally similar
between 50% and 60% were obtained, corresponding to EC to the ammonium monooxygenase (AMO) in nitrifying mi-
between 16 and 20 gm3h1. Using a biofilter packed with a croorganisms (Knowles 2005) and could derive from a com-
mixture of compost and perlite, Melse and Van der Werf mon molecular ancestor since both enzymes share several
(2005) treated CH4 from a 6 m3 pilot-scale slurry storage properties (Hanson and Hanson 1996). However, this proc-
unit. The biofilter was inoculated with activated sludge ess is inhibitory to CH4 biodegradation. In fact, Bronson
from a wastewater treatment plant and the EBRT was varied and Mosier (1994) observed a reduction of up to 89% in
from 1 to 80 min with an IL between 1 and 25 gm3h1. the CH4 removal efficiency when ammonium chloride
With concentrations no higher than 8500 ppmv, up to 85% (NH4Cl) was added to the packing material at a concentra-
of the CH4 was removed after a start-up phase of 25 days. tion of 25 mg Ng1. According to Dunfield and Knowles
Both these studies treated CH4 from slurry storages with (1995), the inhibition mechanism of NH4+ can be either a
relatively high CH4 concentrations, up to 35 000 ppmv, but simple competitive inhibition or much more complex.
few authors have looked at the biofiltration of CH4 from Even though the SND of NH4+ is observed within a bio-
pig houses where the concentrations are much lower, below filter treating slurry (Garzon 2001), the denitrification is in-
150 ppmv. Girard et al. (2008a, 2008b) presented some complete. This could be due to an elevated concentration of
preliminary results on the biofiltration of CH4 at concentra- oxygen within the biofilm (more than 0.2 mgL1 according
tions from 100 to 2000 ppmv using an inorganic filter bed. to Metcalf and Eddy (2003)) or to a lack of easily biode-
These authors obtained a maximal removal efficiency and gradable organic carbon that is necessary for denitrification.
EC of 87% and 13 gm3h1, respectively, for an IL up to Methanotrophs could improve both these scenarios. Despite
20 gm3h1. Furthermore, for NO3 concentrations in the the fact that no methanotroph known to date can reduce
nutrient solution between 0.05 and 0.75 g NL1, no signifi- NO3 to N2 (Modin et al. 2007), these microorganisms can
cant effect on CH4 removal was observed. assist denitrification through associated bacteria by releasing
intermediate compounds, such as CH3OH, which act as hy-
Simultaneous treatment of methane and drogen donors for denitrification (Eisentraeger et al. 2001).
Methanotrophs also consume oxygen, which creates a mi-
swine slurry by biofiltration croenvironment better suited for denitrification (Knowles
When considering the simultaneous treatment of swine 2005).
slurry and CH4 from the piggery industry, few processes are Preliminary laboratory-scale tests for the simultaneous bi-
available. Plasma-assisted wet oxidation has been used to ofiltration of swine slurry and CH4 have been carried out at
treat the solid fraction of swine slurry (Laflamme et al. the Universite de Sherbrooke in Quebec (Canada). A CH4
2002) and could potentially treat methane with the same conversion of 33% and an EC of 16 gm3h1 were obtained
unit. However, since this process was developed for sludge using an inorganic packing material with an EBRT of about
treatment, further research is required to determine whether 4 min and an IL of 48 gm3h1. As for the swine slurry,
it can handle the high water content of slurry. Biofiltration 68% of the total organic carbon and 62% of the NH4+ were
is an interesting alternative since it can break down pollu- removed (Girard et al. 2008a). These results are very prom-
tants whether they are in liquid or gas phase. Several studies ising, but there are important challenges that must be over-
have demonstrated the effectiveness of biofiltration for both come to improve performance and demonstrate the
swine slurry and CH4 when treated separately. According to applicability of this process.
our knowledge, no studies have been published with regards
to the simultaneous biofiltration of swine slurry and CH4.
This concept is nevertheless very appealing since it would
Conclusion
solve both the problems of aquatic pollution and the emis- The goal of this paper was to review the environmental
sion of greenhouse gases from the piggery industry. concerns associated with swine slurry and the greenhouse
In a biofilter designed for simultaneous treatment, the gases from the piggery industry as well as to explore the
swine slurry, pre-treated to remove suspended solids, would available mitigation technologies.
be supplied at the top and flow through the packing material In Canada, the piggery industry is an essential part of the
by gravity while the air contaminated with CH4 would be agricultural sector, generating an important economic impact
fed at the base and flow counter-currently to the liquid and providing over 64 000 jobs. However, swine slurry, the
phase. Ideally, the use of slurry would eliminate the need main waste product of this industry, is particularly harmful
for a synthetic nutrient solution for CH4 biodegradation. to the environment. The anaerobic storage conditions and
Methanotrophs prefer NO3 as a nitrogen source (Nikiema the excessive use of slurry for agricultural fertilization con-
et al. 2007), but their performance is optimal for a specific tribute, respectively, to the emission of greenhouse gases
NO3 concentration which depends on the IL (Nikiema et and to aquatic pollution. There are many technologies that
al. 2005). With a synthetic solution, it is easy to control the can valorize the slurry (through agricultural fertilization), re-
NO3 concentration, but with swine slurry, the availability of duce GHG emissions (by limiting nutrient availability for
NO3 will depend on nitrification and it will be very diffi- example) or treat the effluents (such as solidliquid separa-
cult, if not impossible, to control its concentration. In fact, tion, flaring, and biological processes). One of these technol-
NO3 concentrations in a biofilter treating slurry can reach ogies, biofiltration, which uses microorganisms to
values of 1000 mgL1 (Aubry 2008). On the other hand, biodegrade contaminants, has the potential to treat these
methanotrophs can also oxidize NH4+ with the MMO en- two types of pollution. The biofiltration of swine slurry is

Published by NRC Research Press


1954 Can. J. Civ. Eng. Vol. 36, 2009

well known and the treatment of methane from sanitary denitrification of liquid lagoon piggery waste in a biofilm infil-
landfills has been widely studied, but few papers have been tration-percolation aerated system (BIPAS) reactor. Bioresource
published on methane from the piggery industry. As for the Technology, 55(1): 6377. doi:10.1016/0960-8524(95)00142-5.
simultaneous biofiltration of these two contaminants, results Boursier, H., Beline, F., and Guiziou, F. 2004. Etude et modelisa-
from preliminary tests are promising: 33% conversion of tion des processus biologiques au cours du traitement du lisier
CH4 and removal rates above 60% for both organic carbon de porc en vue dune optimisation et dune fiabilisation du pro-
and NH4+ from slurry. cede. Journees Recherche Porcine, 36: 8390.
Boursier, H., Beline, F., and Paul, E. 2005. Piggery wastewater
Acknowledgements characterisation for biological nitrogen removal process design.
Bioresource Technology, 96(3): 351358. doi:10.1016/j.
The authors wish to thank the National Sciences and En- biortech.2004.03.007. PMID:15474937.
gineering Research Council of Canada (NSERC) for the Bronson, K.F., and Mosier, A.R. 1994. Suppression of methane
strategic research grant that funded this study and for Mat- oxidation in aerobic soil by nitrogen fertilizers, nitrification inhi-
thieu Girards scholarship (NSERC Postgraduate Scholar- bitors and urease inhibitors. Biology and Fertility of Soils,
ship Doctorate). 17(4): 263268. doi:10.1007/BF00383979.
Buelna, G. 2000. Biofilter for purification of waste waters and
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