Soroosh Nowrooz Project

Inches Millimeters
Input Data OD 28 711.20
Pipeline Volume WT 0.69 17.5
ID 26.62 676.15
Pipeline I.D in inches 26.62 Inches
Pipeline Length in Mts 203850 Mts
Test Pressure 130 Barg

Pipeline Volume 73195.5 M3 16103001 Gallon 73195458.02 Ltr 2584876 SCF

Volume per Mtr 0.3591 M3 78.99 Gallon 359.07 Ltr 13 SCF

Volume to pressurise

Volume per 1 Barg 4.717 M3 1037.75 Gallon 4717.04 Ltr

Volume to Test Pressure 613.22 M3 134907.36 Gallon 613215.28 Ltr
Volume of Nitrogen to Test Pressure 3613267 US Gal 1181192 Metric Tonnes

Chemical Requirement

Volume of pipeline m3 73195.46 M3 16103000.76 Gallon 73195458.02 Ltr

% Addition 20.00

PPM's Base line chemical requirement. % Addition(m3) Base + %

Petsol-8 0 0.000 M3 0.00 Ltr 0.000 0.000
Oxygen Scavenger 0 0.000 M3 0.00 Ltr 0.000 0.000
Corrosion Inhibitor 0 0.000 M3 0.00 Ltr 0.000 0.000
Sea Dye 25 1.830 M3 1829.89 Ltr 0.366 2.196
Chemical Cocktail - 650 350 25.618 M3 25618.41 Ltr 5.124 30.742

12/06/2017 Page 1 373766373.xls

 Soroosh Nowrooz Project

FLOODING RATES
Volume of pipeline m3 73195.46 M3 16103000.76 Gallon 73195458.02 Ltr
Volume per Mtr 0.3591 M3 78.99 Gallon 359.07 Ltr
Duration
Pig Speed per second M3/ sec m3/min Gall/sec Ltr/sec Gallon/minute Minutes Hours Days
0.125 0.045 2.69 9.87 44.88 592.46 27180 453 18.9
0.25 0.090 5.39 19.75 89.77 1184.92 13590 227 9.4
0.375 0.135 8.08 29.62 134.65 1777.37 9060 151 6.3
0.5 0.180 10.77 39.50 179.53 2369.83 6795 113 4.7
0.625 0.224 13.46 49.37 224.42 2962.29 5436 91 3.8
0.75 0.269 16.16 59.25 269.30 3554.75 4530 76 3.1
0.875 0.314 18.85 69.12 314.18 4147.20 3883 65 2.7
1 0.359 21.54 78.99 359.07 4739.66 3398 57 2.4

COMPRESSOR SPREAD

Pressure in barg 9
% loss - A.D's & BSTR 10 %
Pump rt/min on spec's 1100
True output scf/min 990
Scf rate / min No' of Comp Ttl output Duration Duration
Pig Speed mts pr second M3/ sec SCF/sec required needed Scf/min Hours Days
0.125 0.045 1.59 855.92 1 856 453.0 19
0.25 0.090 3.17 1711.84 2 1712 226.5 9
0.375 0.135 4.76 2567.76 3 2568 151.0 6
0.5 0.180 6.34 3423.68 3 3424 113.3 5
0.625 0.224 7.93 4279.60 4 4280 90.6 4
0.75 0.269 9.51 5135.51 5 5136 75.5 3
0.875 0.314 11.10 5991.43 6 5991 64.7 3
1 0.359 12.68 6847.35 7 6847 56.63 2

12/06/2017 Page 2 373766373.xls

 Soroosh Nowrooz Project

HOOP STRESS CALCULATION. Hoop Stress Calculation.

SMYS
Pipe specified minimum yield Pipe Grade N/mm2 Sy = (Pi - Pe) Dmax X 2 tmin
API 5L - 1991 B 241 2tmin
X42 289
Sy = Pi Dmax X 2tmin - Pe Dmax X 2tmin
X46 317
2tmin 2tmin
X52 358
X56 386 Pi = 1
X60 413 Dmax X 2tmin ( Sy + Pe Dmax X 2tmin )
X65 448 2tmin ( 2tmin )
X70 482
Pi = Sy X 2tmin + 14.5 psi
Dmax - 2tmin
ENTER RELEVANT DATA
Enter SMYS corres to pipe grd 358 Sy = allowable hoop stress at the specified percentage i.e. 95% in N/mm2.
To attain an answer in Bar, times by 10 to power of 6 and divide by 10 to
Enter specified % of SMYS 90% the 5.

Breakdown of symbols.
Enter Max O.D of Pipe in mm 711.20 Dmax
Pi = Internal design pressure in N/mm2
Enter Min wall thickness in mm 17.5 tmin Pe = External design pressure in N/mm2
Dmax = Maximal external diameter of pipe (mm) including fabrication
tolerence.
% of SMYS in N/mm2 322.2 tmin = Minimal wall thickness (mm)
Sy = Tensile Hoop stress ( N/mm2

Sy 2tmin Psi

12/06/2017 Page 3 373766373.xls

 Soroosh Nowrooz Project
322.2 X 35.052 + 14.5
711.2 - 35.052 Bar - g
Dmax 2tmin 167 Bara 1

Psi Allowable hoop stress at the

16.703 N/mm2 + 14.5 specified % = 168 Barg

Pigging with Nitrogen Calculation.

Enter Desired driving
pressure in Bar g = 9 Barg
130.5 Psi - a

Atmospheric pressure 14.7

Total line volumes required 8.878

Total line volume required 22947365.39 Scf

Total line volume required 932.82 M3 liquid
Total line volume required 246745.86 US gallons
Total line volume required 205465.281271566 Imp Gallons

GEL VOLUME CALCULATION

0.05 Assumed that 1 m2 will create 0.05kgs of debris, but can be altered.
10 Assumed that 8 Ltrs will carry 1.0kgs of debris, but can be altered.
Only enter details in the boxes surrounded with a black box, i.e I.D in inches and total length in meters.
Ltrs
PIPELINE NAME / SIZE I.D IN Inches Circum - mts length - mts Ttl surface area Debris-Kg Gel Req'd
15 0.381 5800 2210 110 884
0 0.000 0 0 0 0
0 0.000 0 0 0 0
0 0.000 0 0 0 0

12/06/2017 Page 4 373766373.xls

 Soroosh Nowrooz Project

0 0.000 0 0 0 0
0 0.000 0 0 0 0
0 0.000 0 0 0 0
0 0.000 0 0 0 0
0 0.000 0 0 0 0
0 0.000 0 0 0 0

Total Gel required in Ltrs 884

3 Kgs of XCD
9 kgs of polymer - LSR

12/06/2017 Page 5 373766373.xls

 PiggingAirGas

Pigging with Air or Gas

Pipeline I.D in inches 26.62

Pipeline Length in Mts 203850
Pipeline Volume 73195.458 M3 16103001 Gallon 73195458.02 Ltr 2584876 SCF
Volume per Mtr 0.359 M3 78.99 Gallon 359.07 Ltr 13 SCF

COMPRESSOR SPREAD

Pressure in barg 9
% loss - A.D's & BSTR 10 %
Pump rt/min on spec's 1100 THEORETICAL CALCULATIONS
True output scf/min 990
Scf rate / min No' of Comp Ttl output Duration Duration
Pig Speed mts/second M3/ sec SCF/sec required needed Scf/min Hours Days
0.125 0.04 1.59 856 1 855.91908654 453.0 19
0.25 0.09 3.17 1712 2 1711.8381731 226.5 9
0.375 0.13 4.76 2568 3 2567.7572596 151.0 6
0.5 0.18 6.34 3424 3 3423.6763462 113.3 5
0.625 0.22 7.93 4280 4 4279.5954327 90.6 4
0.75 0.27 9.51 5136 5 5135.5145193 75.5 3
0.875 0.31 11.10 5991 6 5991.4336058 64.7 3
1 0.36 12.68 6847 7 6847.3526923 56.6 2

Pig velocity
Input Gas/Air Flowrate SCFM 34567
Volume/metre M3 0.36
Input Pipeline Press (Bar-g) 9 ACTUAL CALCULATIONS

Actual Pig Speed 5.05 Input Data

Pig Location
Input Total Volpumped SCF 45678923
Input Volume/metre M3 0.36
Input Pipeline Press (Bar-g) 9

Pig Location in Km 305.800

Pigging Duration

Length of pipeline in metres 203850

Pig Velocity 5.05

Duration Minutes Hours Days

672.728238 11.2121373 0

Page 6
 Pipeprofile

Pipeline profile Graph Data.

48" AY-1 Pipel

Length - km's Height - mts 1200

957.21 528.6
943.14 554.3
929.64 602.3
1000
918.55 680
903.45 700.5
889.81 624
876.14 615
800
862.09 666
848.73 746
836.33 742
822.46 785

Hieght in mts
600
808.71 814
794.72 719
780.72 674
755.88 688
400
743.26 760
731.5 748
715.27 756
704.13 765
2001
692.12 769.3
680.34 788
669.19 827.1
657.41 845
0
645.56 885.8
95 94 92 91 90 88 87 86 84 83 82 80 79 78 75 74 73 71 70 69 68 66 65 64 63 61 60 58 57 56 54 52 51 49 48 46 45 42
630.2 919.7 7. 3. 9. 8. 3. 9. 6. 2. 8. 6. 2. 8. 4. 0. 5. 3. 1. 5. 4. 2. 0. 9. 7. 5. 0. 8. 7. 7. 6. 5. 7. 8. 1. 5. 3. 6. 0. 8.
618.4 913.2 21 14 64 55 45 81 14 09 73 33 46 71 72 72 88 26 5 27 13 12 34 19 41 56 2 4 8 44 4 23 6 54 54 95 14 67 4 72
607.8 884.8
587.44 842.3 Chainage in Km's
576.4 883
565.23 920

Page 7
 Pipeprofile

547.6 940.7
528.54 1040
511.54 1039.4
495.95 1005.8
483.14 1001
466.67 932
450.4 961.9
428.72 934.5
413.97 943.4
398.83 904
385.34 945.8
374.41 989.4
361.81 966.8
347.09 945.8
332.37 918.4
317.36 911.4
301.37 880.9
286.3 865.9
273.54 863.1
255.39 850.1
241.88 833.6
228.35 800.4
215.68 799
201.32 827.8
185.22 907.1
165.4 992.4
145.5 855
130.59 910.1
115.59 1032.1
102 1105
100.55 618.1
82.96 449.9
67.99 267.9
60.45 210
59.2 213.1

Page 8
 Pipeprofile

49.71 167.9
31.47 110
11.9 24.1
-7.5 10.1

Page 9
 Pipeprofile

48" AY-1 Pipeline Profile.

86 84 83 82 80 79 78 75 74 73 71 70 69 68 66 65 64 63 61 60 58 57 56 54 52 51 49 48 46 45 42 41 39 38 37 36 34 33 31 30 28 27 25 24 22 21 20 18 16 14 13 11 10 10 82 67 60 59 49 31 11 -
2. 8. 6. 2. 8. 4. 0. 5. 3. 1. 5. 4. 2. 0. 9. 7. 5. 0. 8. 7. 7. 6. 5. 7. 8. 1. 5. 3. 6. 0. 8. 3. 8. 5. 4. 1. 7. 2. 7. 1. 6. 3. 5. 1. 8. 5. 1. 5. 5. 5. 0. 5. 2 0. .9 .9 .4 .2 .7 .4 .9 7.
09 73 33 46 71 72 72 88 26 5 27 13 12 34 19 41 56 2 4 8 44 4 23 6 54 54 95 14 67 4 72 97 83 34 41 81 09 37 36 37 3 54 39 88 35 68 32 22 4 5 59 59 55 6 9 5 1 7 5

Chainage in Km's

Page 10
 ProfileChart48

48" AY-1 Pipeline Profile.

1200

1000

800

600
Hieght in mts

400

200
1

0
9 9 9 9 9 8 8 8 8 8 8 8 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 1 1 1 1 1 11 8 6 6 5 4 3 1 -
5 4 2 1 0 8 7 6 4 3 2 0 9 8 5 4 3 1 0 9 8 6 5 4 3 1 0 8 7 6 4 2 1 9 8 6 5 2 1 9 8 7 6 4 3 1 0 8 7 5 4 2 1 0 8 6 4 3 1 0 0 2. 7. 0. 9. 9. 1. 1. 7.
7. 3. 9. 8. 3. 9. 6. 2. 8. 6. 2. 8. 4. 0. 5. 3. 1. 5. 4. 2. 0. 9. 7. 5. 0. 8. 7. 7. 6. 5. 7. 8. 1. 5. 3. 6. 0. 8. 3. 8. 5. 4. 1. 7. 2. 7. 1. 6. 3. 5. 1. 8. 5. 1. 5. 5. 5. 0. 5. 2 0. 9 9 4 2 7 4 9 5
21654810734777825211314524844265591647983480333353836324555 5695 17
1445514933612286 7324916 4 3 44547 2734119767 4985822 99 5

Chainage in Km's

Page 11
 ProfileChart48

11 8 6 6 5 4 3 1 -
0 0 2. 7. 0. 9. 9. 1. 1. 7.
2 0. 9 9 4 2 7 4 9 5
5695 17
5

Page 12
 Flow

Pipeline I.D in inches 26.62 ID 676.148 mm

Pipeline Length in Mts 203850
Pipeline Volume 73195.458020654
Volume per Mtr 0.3590652834
Throughput Barrels/Day 350000

Speed in Miles/hour 4.00 Input Data

Speed in Km/Hour 6.40
Speed in Metres/sec 1.78

Throughput in m3/min 33
Speed in Metres/sec 1.54

Page 13