Académique Documents
Professionnel Documents
Culture Documents
Offshore Units
PART C - Facilities
Chapters 1 – 2 – 3 – 4 – 5
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RULES FOR THE CLASSIFICATION OF
OFFSHORE UNITS
Part C
Facilities
Chapters 1 2 3 4 5
May 2006
The English wording of these rules take precedence over editions in other lan-
guages.
Unless otherwise specified, these rules apply to units for which contracts are
signed after July 1st, 2006. The Society may refer to the contents hereof
before July 1st, 2006, as and when deemed necessary or appropriate.
2 Bureau Veritas Rules for the Classification of Offshore Units May 2006
C HAPTER 1
MACHINERY AND PIPING
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 3
2.6 Starting air system
2.7 Control and monitoring
3 Arrangement and installation 50
3.1 Starting arrangements
3.2 Turning gear
3.3 Trays
3.4 Air intakes
3.5 Exhaust gas system
4 Additional requirements for diesel engines in hazardous areas 51
4.1
5 Machinery in hazardous areas 52
5.1 General
6 Type tests, material tests, workshop inspection and testing, certification 52
6.1 Type tests - General
6.2 Type tests of engines not admitted to an alternative inspection scheme
6.3 Type tests of engines admitted to an alternative inspection scheme
6.4 Material and non-destructive tests
6.5 Workshop inspections and testing
6.6 Certification
4 Bureau Veritas Rules for the Classification of Offshore Units May 2006
3.4 Special types of pressure vessels
3.5 Other pressure vessels
4 Design and construction - Fabrication and welding 89
4.1 General
4.2 Welding design
4.3 Miscellaneous requirements for fabrication and welding
4.4 Preparation of parts to be welded
4.5 Tolerances after construction
4.6 Preheating
4.7 Post-weld heat treatment
4.8 Welding samples
4.9 Specific requirements for class 1 vessels
4.10 Specific requirements for class 2 vessels
4.11 Specific requirements for class 3 vessels
5 Design and construction - Control and monitoring 101
5.1 Boiler control and monitoring system
5.2 Pressure vessel instrumentation
5.3 Thermal oil heater control and monitoring
5.4 Control and monitoring requirements
6 Arrangement and installation 105
6.1 Foundations
6.2 Boilers
6.3 Pressure vessels
6.4 Thermal oil heaters
7 Material test, workshop inspection and testing, certification 105
7.1 Material testing
7.2 Workshop inspections
7.3 Hydrostatic tests
7.4 Certification
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 5
4 Material tests, workshop inspection and testing, certification 111
4.1 Material tests
4.2 Inspections and testing during construction
4.3 Certification
6 Bureau Veritas Rules for the Classification of Offshore Units May 2006
3.2 Teeth
3.3 Wheels and pinions
3.4 Shafts and bearings
3.5 Casings
3.6 Lubrication
3.7 Control and monitoring
4 Installation 134
4.1 General
4.2 Fitting of gears
5 Certification, inspection and testing 135
5.1 General
5.2 Workshop inspection and testing
6 Additional requirements for jacking systems 135
6.1 Application
6.2 Documentation
6.3 Design and construction
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 7
5 Arrangement and installation of piping systems 157
5.1 General
5.2 Piping systems serving hazardous areas
5.3 Location of tanks and piping system components
5.4 Passage through watertight bulkheads or decks
5.5 Independence of lines
5.6 Prevention of progressive flooding
5.7 Provision for expansion
5.8 Supporting of the pipes
5.9 Protection of pipes
5.10 Valves, accessories and fittings
5.11 Additional arrangements for flammable fluids
6 Bilge systems 160
6.1 Principle
6.2 Design of bilge systems
6.3 Arrangement of bilge suctions
6.4 Draining of particular spaces
6.5 Bilge pumps
6.6 Size of bilge pipes
6.7 Bilge accessories
6.8 Materials
6.9 Bilge piping arrangement
7 Ballast systems 164
7.1 Principle
7.2 Design of ballast systems
7.3 Ballast pumping arrangement
8 Scuppers and sanitary discharges 165
8.1 Application
8.2 Principle
8.3 Drainage from spaces below the freeboard deck or within enclosed
superstructures and deckhouses on the freeboard deck
8.4 Drainage of superstructures or deckhouses not fitted with efficient weathertight
doors
8.5 Arrangement of discharges from spaces below the margin line
8.6 Arrangement of discharges from spaces above the margin line
8.7 Summary table of overboard discharge arrangements
8.8 Valves and pipes
8.9 Arrangement of scuppers and sanitary discharge piping
9 Air, sounding and overflow pipes 168
9.1 Air pipes
9.2 Sounding pipes
9.3 Overflow pipes
9.4 Constructional requirements applying to sounding, air and overflow pipes
10 Cooling systems 172
10.1 Application
10.2 Principle
10.3 Design of sea water cooling systems
10.4 Design of fresh water cooling systems
10.5 Design of oil cooling systems
10.6 Control and monitoring
10.7 Arrangement of cooling systems
8 Bureau Veritas Rules for the Classification of Offshore Units May 2006
11 Fuel oil systems 174
11.1 Application
11.2 Principle
11.3 General
11.4 Design of fuel oil filling and transfer systems
11.5 Arrangement of fuel oil tanks and bunkers
11.6 Design of fuel oil tanks and bunkers
11.7 Design of fuel oil heating systems
11.8 Design of fuel oil treatment systems
11.9 Design of fuel supply systems
11.10 Helicopter refuelling facilities
11.11 Control and monitoring
11.12 Construction of fuel oil piping systems
11.13 Arrangement of fuel oil piping systems
12 Lubricating oil systems 180
12.1 Application
12.2 Principle
12.3 General
12.4 Design of engine lubricating oil systems
12.5 Design of steam turbine lubrication systems
12.6 Design of lubricating oil tanks
12.7 Control and monitoring
12.8 Construction of lubricating oil piping systems
13 Thermal oil systems 182
13.1 Application
13.2 Principle
13.3 General
13.4 Design of thermal oil heaters and heat exchangers
13.5 Design of storage, expansion and draining tanks
13.6 Design of circulation and heat exchange systems
13.7 Control and monitoring
13.8 Construction of thermal oil piping systems
13.9 Thermal oil piping arrangements
14 Hydraulic systems 184
14.1 Application
14.2 General design
14.3 General
14.4 Design of hydraulic pumps and accessories
14.5 Design of hydraulic tanks and other components
14.6 Control and monitoring
15 Steam systems 185
15.1 Application
15.2 Principle
15.3 Design of steam lines
16 Boiler feed water and condensate systems 186
16.1 Application
16.2 Principle
16.3 Design of boiler feed water systems
16.4 Design of condensate systems
16.5 Control and monitoring
16.6 Arrangement of feed water and condensate piping
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 9
17 Compressed air systems 188
17.1 Application
17.2 Principle
17.3 Design of starting air systems
17.4 Design of control and monitoring air systems
17.5 Design of air compressors
17.6 Control and monitoring of compressed air systems
17.7 Materials
17.8 Arrangement of compressed air piping systems
18 Exhaust gas systems 190
18.1 General
18.2 Design of exhaust systems
18.3 Materials
18.4 Arrangement of exhaust piping systems
19 Oxyacetylene welding systems 191
19.1 Application
19.2 Definitions
19.3 Design of oxyacetylene welding systems
19.4 Arrangement of oxyacetylene welding systems
20 Certification, inspection and testing of piping systems 192
20.1 Application
20.2 Type tests
20.3 Testing of materials
20.4 Hydrostatic testing of piping systems and their components
20.5 Testing of piping system components during manufacturing
20.6 Inspection and testing of piping systems
10 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Section 9 Thrusters
1 General 198
1.1 Application
1.2 Definitions
1.3 Thrusters intended for propulsion
1.4 Documentation to be submitted
2 Design and Construction 198
2.1 Materials
2.2 Transverse thrusters and azimuth thrusters
2.3 Alarm, monitoring and control systems
3 Testing and certification 200
3.1 Material tests
3.2 Testing and inspection
3.3 Certification
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 11
Appendix 1 Dual Fuel Diesel Engines
1 General 206
1.1 Application
1.2 Documentation to be submitted
1.3 Operation mode
2 Design, control and monitoring 206
2.1 Protection of crankcase
2.2 Protection for piston underside space of cross-head type engine
2.3 DF engine air inlet and exhaust system
2.4 Starting air line
2.5 Gas fuel supply to the DF engine
2.6 Combustion monitoring
2.7 Emergency stop
12 Bureau Veritas Rules for the Classification of Offshore Units May 2006
C HAPTER 2
ELECTRICAL INSTALLATIONS
Section 1 General
1 Application 217
1.1 General
1.2 Propelled units
1.3 References to other regulations and standards
2 National Authorities requirements 217
2.1 International Regulations
2.2 National Authorities requirements
2.3 Statutory requirements
3 Documentation to be submitted 217
3.1
4 Definitions 217
4.1 General
4.2 Essential and emergency services
4.3 Primary essential services
4.4 Secondary essential services
4.5 Emergency services
4.6 Safety voltage
4.7 Low-voltage systems
4.8 High-voltage systems
4.9 Basic insulation
4.10 Supplementary insulation
4.11 Double insulation
4.12 Reinforced insulation
4.13 Earthing
4.14 Normal operational and habitable condition
4.15 Emergency condition
4.16 Main source of electrical power
4.17 Dead ship or black start condition
4.18 Main generating station
4.19 Main switchboard
4.20 Emergency switchboard
4.21 Emergency source of electrical power
4.22 Section boards
4.23 Distribution board
4.24 Final sub-circuit
4.25 Hazardous areas
4.26 High fire risk areas
4.27 Environmental categories
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 13
1.2 Ambient air temperatures
1.3 Humidity
1.4 Sea water temperatures
1.5 Salt mist
1.6 Inclinations
1.7 Vibrations
2 Quality of power supply 223
2.1 General
2.2 a.c. distribution systems
2.3 d.c. distribution systems
2.4 Harmonic distortions
3 Electromagnetic susceptibility 224
3.1
4 Materials 225
4.1 General
4.2 Insulating materials for windings
4.3 Insulating materials for cables
5 Construction 225
5.1 General
5.2 Degree of protection of enclosures
6 Protection against explosion hazard 225
6.1 Protection against explosive gas or vapour atmosphere hazard
14 Bureau Veritas Rules for the Classification of Offshore Units May 2006
4.12 Specific requirements for special power services
4.13 Power supply to the speed control systems of generator sets
4.14 Power supply to lighting installations
4.15 Special lighting services
4.16 Navigation lights
4.17 Offshore structure marking
5 Degrees of protection of the enclosures 233
5.1 General
5.2 Installation of electrical and electronic equipment in engine rooms protected by
fixed water-based local application fire-fighting systems (FWBLAFFS)
6 Diversity (demand) factors 235
6.1 General
7 Environmental categories of the equipment 235
7.1 Environmental categories
8 Electrical protection 236
8.1 General requirements for overcurrent protection
8.2 Short-circuit currents
8.3 Selection of equipment
8.4 Protection against short-circuit
8.5 Continuity of supply and continuity of service
8.6 Protection against overload
8.7 Localisation of overcurrent protection
8.8 Protection of generators
8.9 Protection of circuits
8.10 Protection of motors
8.11 Protection of storage batteries
8.12 Protection of shore power connection
8.13 Protection of measuring instruments, pilot lamps and control circuits
8.14 Protection of transformers
9 System components 240
9.1 General
10 Electrical cables 240
10.1 General
10.2 Choice of insulation
10.3 Choice of protective covering
10.4 Cables in refrigerated spaces
10.5 Cables in areas with a risk of explosion
10.6 Cables in circuits required to be operable under fire condition
10.7 Cables for submerged bilge pumps
10.8 Internal wiring of switchboards and other enclosures for equipment
10.9 Current carrying capacity of cables
10.10 Minimum nominal cross-sectional area of conductors
10.11 Choice of cables
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 15
1.3 Terminal connectors
1.4 Electrical insulation
2 Special requirements for generators 246
2.1 Prime movers, speed governors and overspeed protection
2.2 A.c. generators
3 Testing of rotating machines 247
3.1 General
3.2 Shaft material
3.3 Tests
4 Description of test 247
4.1 Technical documentation and visual inspection
4.2 Insulation resistance measurement
4.3 Winding resistance measurement
4.4 Verification of the voltage regulation
4.5 Rated load test and temperature rise measurements
4.6 Overload/ overcurrent test
4.7 Verification of the steady short circuit current
4.8 Overspeed test
4.9 Dielectric strength test
4.10 No load test
4.11 Verification of degree of protection
4.12 Verification of bearings
Section 5 Transformers
1 Constructional and operational requirements 250
1.1 General
1.2 Construction
1.3 Terminals
1.4 Voltage variation, short-circuit conditions and parallel operation
1.5 Electrical insulation and temperature rise
1.6 Insulation tests
2 Testing 251
2.1 General
2.2 Tests on transformers
16 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Section 7 Storage Batteries and Chargers
1 Constructional requirements for batteries 255
1.1 General
1.2 Vented batteries
1.3 Valve-regulated sealed batteries
1.4 Tests on batteries
2 Constructional requirements for chargers 255
2.1 Characteristics
2.2 Tests on chargers
Section 9 Cables
1 Constructional requirements 261
1.1 Construction
1.2 Conductors
1.3 Insulating materials
1.4 Inner covering, fillers and binders
1.5 Protective coverings (armour and sheath)
1.6 Identification
2 Testing 262
2.1 Type tests
2.2 Routine tests
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 17
2 Electrical slip ring assemblies 263
2.1 Applicable requirements
2.2 Construction
2.3 Testing
2.4 Description of tests
3 Lighting fittings 265
3.1 Applicable requirements
3.2 Construction
4 Accessories 265
4.1 Applicable requirements
4.2 Construction
5 Plug-and-socket connections 265
5.1 Applicable requirements
6 Heating and cooking appliances 265
6.1 Applicable requirements
6.2 General
6.3 Space heaters
6.4 Cooking appliances
6.5 Fuel oil and lube oil heaters
6.6 Water heaters
Section 11 Location
1 General 267
1.1 Location
1.2 Areas with a risk of explosion
2 Main electrical system 267
2.1 Location in relation to the emergency system
2.2 Main switchboard
3 Emergency electrical system 267
3.1 Spaces for the emergency source
3.2 Location in relation to the main electrical system
3.3 Emergency switchboard
3.4 Emergency battery
4 Distribution boards 268
4.1 Distribution boards for cargo spaces and similar spaces
4.2 Distribution board for navigation lights
5 Cable runs 268
5.1 General
5.2 Location of cables in relation to the risk of fire and overheating
5.3 Location of cables in relation to electromagnetic interference
5.4 Services with a duplicate feeder
5.5 Emergency circuits
6 Storage batteries 269
6.1 General
6.2 Large vented batteries
18 Bureau Veritas Rules for the Classification of Offshore Units May 2006
6.3 Moderate vented batteries
6.4 Small vented batteries
6.5 Valve regulated sealed batteries
6.6 Ventilation
Section 12 Installation
1 General 271
1.1 Protection against injury or damage caused by electrical equipment
1.2 Protection against damage to electrical equipment
1.3 Accessibility
1.4 Electrical equipment in environmentally controlled spaces
2 Earthing of non-current carrying parts 271
2.1 Parts which are to be earthed
2.2 Methods of earthing
2.3 Earthing connections
2.4 Connection to the unit’s structure
2.5 Earthed distribution systems
2.6 Aluminium superstructures
3 Rotating machines 273
3.1
4 Semiconductor convertors 273
4.1 Semiconductor power convertors
5 Vented type storage batteries 273
5.1 General
5.2 Protection against corrosion
6 Switchgear and controlgear assemblies 273
6.1 Main switchboard
6.2 Emergency switchboard
6.3 Section boards and distribution boards
7 Cables 274
7.1 General
7.2 Radius of bend
7.3 Fixing of cables
7.4 Mechanical protection
7.5 Penetrations of bulkheads and decks
7.6 Expansion joints
7.7 Cables in closed pipes or conduits
7.8 Cables in casings or trunking and conduits with removable covers
7.9 Cable ends
7.10 Joints and tappings (branch circuit)
7.11 Earthing and continuity of metal coverings of cables
7.12 Earthing and continuity of metal pipes, conduits and trunking or casings
7.13 Precautions for single-core cables for a.c.
7.14 Cables in refrigerated spaces
7.15 Cables in areas with a risk of explosion
7.16 Cables and apparatus for services required to be operable under fire conditions
7.17 Cables in the vicinity of radio equipment
7.18 Cables for submerged bilge pumps
7.19 Cable trays/protective casings made of plastics materials
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 19
8 Various appliances 280
8.1 Lighting fittings
8.2 Heating appliances
8.3 Heating cables and tapes or other heating elements
20 Bureau Veritas Rules for the Classification of Offshore Units May 2006
5 Fire Alarm and gas detection systems 286
5.1 Fire alarm system
5.2 Gas detection system
6 Internal communications 286
6.1
7 Helicopter communications 286
7.1
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 21
Section 17 Testing
1 General 291
1.1 Rule application
1.2 Insulation-testing instruments
2 Type approved components 291
2.1
3 Insulation resistance 291
3.1 Lighting and power circuits
3.2 Internal communication circuits
3.3 Switchboards
3.4 Generators and motors
4 Earth 291
4.1 Electrical constructions
4.2 Metal-sheathed cables, metal pipes or conduits
5 Operational tests 292
5.1 Generating sets and their protective devices
5.2 Switchgear
5.3 Safety systems
5.4 Consuming devices
5.5 Communication systems
5.6 Installations in areas with a risk of explosion
5.7 Voltage drop
22 Bureau Veritas Rules for the Classification of Offshore Units May 2006
C HAPTER 3
CONTROL SYSTEMS AND AUTOMATION
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 23
Section 3 Computer Based Systems
1 General requirements 302
1.1 General
1.2 System type approval
1.3 System operation
1.4 System reliability
1.5 System failure
1.6 System redundancy
2 Hardware 302
2.1 General
2.2 Housing
3 Software 302
3.1 General
3.2 Software development quality
4 Data transmission link 303
4.1 General
4.2 Hardware support
4.3 Transmission software
4.4 Transmission operation
4.5 Redundant network
5 Man-machine interface 303
5.1 General
5.2 System functional indication
5.3 Input devices
5.4 Output devices
5.5 Workstations
5.6 Computer dialogue
6 Integrated systems 304
6.1 General
7 Expert system 304
7.1
8 System testing 305
8.1
9 System maintenance 305
9.1
24 Bureau Veritas Rules for the Classification of Offshore Units May 2006
2.2 Electronic system
2.3 Electrical system
3 Pneumatic systems 307
3.1
4 Hydraulic systems 307
4.1
5 Automation consoles 307
5.1 General
5.2 Indicating instruments
5.3 VDU’s and keyboards
Section 6 Testing
1 General 310
1.1 General
2 Type approval 310
2.1 General
2.2 Hardware type approval
2.3 Software type approval
2.4 Navigational and radio equipment
2.5 Loading instruments
3 Acceptance testing 315
3.1 General
3.2 Hardware testing
3.3 Software testing
4 On board tests 316
4.1 General
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 25
Section 7 Unattended Machinery Spaces (AUTO)
1 General 317
1.1 Application
1.2 Communication system
2 Documentation 317
2.1 Documents to be submitted
3 Fire and flooding precautions 317
3.1 Fire prevention
3.2 Fire detection
3.3 Fire fighting
3.4 Protection against flooding
4 Control of machinery 318
4.1 General
4.2 Auxiliary system
4.3 Control of electrical installation
5 Alarm system 321
5.1 General
5.2 Alarm system design
5.3 Machinery alarm system
6 Safety systems 324
6.1 General
7 Testing 325
7.1 General
26 Bureau Veritas Rules for the Classification of Offshore Units May 2006
C HAPTER 4
SAFETY FEATURES
Section 1 General
1 Scope - Classification requirements 329
1.1 General
1.2 Requirements applicable to piping
1.3 Surveys and tests
2 Statutory requirements 329
2.1 International Regulations
2.2 National Authorities requirements
3 Definitions 329
3.1 General
3.2 Machinery spaces, working spaces, hazardous areas
3.3 Service spaces
3.4 Control stations, central control room
3.5 Accommodation, corridors and stairways
3.6 Deck and bulkhead fire ratings and fire materials
4 Type approved products 332
4.1 General
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 27
2 Classification of hazardous areas 335
2.1
2.2 Provisions regarding mobile and fixed offshore units
3 Recognised codes 336
3.1
4 Openings, access, ventilation, piping conditions affecting the extent of
hazardous areas 337
4.1 Openings, access and ventilation
4.2 Pipings
5 Ventilation 337
5.1 General
5.2 Air inlets and discharges
5.3 Capacity of ventilation system to hazardous area spaces
5.4 Open and semi-enclosed areas
5.5 Gas safe compartments
5.6 Ventilation material and equipment
5.7 Ventilation and operation of rooms or buildings protected by pressurization
5.8 Value of overpressure and of protective gas flow
5.9 Failure of the pressurization
6 Compressors and pumps 339
6.1 General
6.2 Gas detectors
6.3 Relief valves
6.4 Emergency stop
28 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Section 5 Detection, Controls, Communications and Alarms
1 Emergency control stations 345
1.1 Number and location
1.2 Equipment
2 Alarms 345
2.1 Ventilation alarms
2.2 Mud systems level alarms
3 Detection systems general design 345
3.1 General
4 Fixed fire detection and fire alarm systems 345
4.1 General
4.2 Engineering specifications
5 Gas detection system 347
5.1 General
5.2 Combustible gas detection and alarm systems
5.3 Alarm
5.4 Portable gas monitoring devices
5.5 Fixed gas detection system
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 29
Section 7 Suppression of Fire: Structural Integrity
1 Material of hull, superstructures, structural bulkheads, decks
and deckhouses 355
1.1 General
2 Structure of aluminium alloy 355
2.1 General
3 Machinery spaces of category A 355
3.1 Crowns and casings
3.2 Floor plating
4 Materials of overboard fittings 355
4.1 General
Section 8 Escape
1 Notification of people on board 356
1.1 General emergency alarm system
2 Means of escape 356
2.1 General requirements
2.2 Means of escape from control stations, accommodation spaces and service
spaces
2.3 Means of escape from machinery spaces
30 Bureau Veritas Rules for the Classification of Offshore Units May 2006
4.2 Hangar, refuelling and maintenance facilities
4.3 Arrangement of spaces containing the refuelling installations
5 Occasional and emergency helicopter operations 360
5.1 General
6 Operations manual 360
6.1 General
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 31
4 Lifebuoys 371
4.1 Total number
4.2 Types
5 Lifejackets, immersion suits, visual signals and
other life-saving appliances 371
5.1 Lifejackets
5.2 Immersion suits
5.3 Visual signals
5.4 Line-throwing appliances
6 Distribution of life-saving equipment 372
6.1 Lifejackets
6.2 Immersion suits
6.3 Buoys
6.4 Assembly and embarkation places
7 Radio life-saving appliances 372
7.1 Two-way VHF radiotelephone apparatus
7.2 Radar transponders
8 Alarm and public address systems 372
8.1 General alarm system
8.2 Public address system
9 Operating instructions 373
9.1
10 Means of escape 373
10.1 General requirements
10.2 Exits
10.3 Escape routes
11 Enclosed spaces 373
11.1
32 Bureau Veritas Rules for the Classification of Offshore Units May 2006
C HAPTER 5
COMFORT ON BOARD
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 33
3 Vibration levels 382
3.1 Vibration limits
34 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Part C
Facilities
Chapter 1
SECTION 9 THRUSTERS
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 35
36 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 1
1.3 Documentation to be submitted 2.1.2 All machinery, electrical equipment, boilers and other
pressure vessels, associated piping systems, fittings and wir-
1.3.1 Before the actual construction is commenced, the ing are to be of a design and construction adequate for the
Manufacturer, Designer or Builder is to submit to the Soci- service for which they are intended and are to be so
ety the documents (plans, diagrams, specifications and cal- installed and protected as to reduce to a minimum any dan-
culations) requested in the relevant Sections of this Chapter. ger to persons on board, due regard being paid to moving
parts, hot surfaces and other hazards. The design is to have
1.4 Definitions regard to materials used in construction, and to the marine
and industrial purposes for which the equipment is
1.4.1 Machinery spaces of Category A intended, the working conditions and the environmental
Machinery spaces of Category A are those spaces and conditions to which it will be subjected.
trunks to such spaces which contain:
• internal combustion machinery used for main propul- 2.2 Availabilty
sion, or
• internal combustion machinery used for purposes other 2.2.1 Means are to be provided to ensure that machinery
than main propulsion where such machinery has in the can be brought into operation from the “dead ship” condi-
aggregate a total power output of not less than 375 kW, tion without external aid.
or
• any oil fired boiler or fuel oil unit, or 2.2.2 Consideration is to be given to the consequences of
the failure of systems and equipment essential to the safety
• gas generators, incinerators, waste disposal units, etc.,
of the unit.
which use oil fired equipment.
1.4.2 Machinery spaces 2.2.3 Means are to be provided whereby normal operation
of vital systems such as ballast systems in semi-submersible
Machinery spaces are all machinery spaces of Category A
units, jacking systems in self-elevating units or control of
and all other spaces containing propulsion machinery, boil-
blow-out preventers, can be sustained or restored even
ers, fuel oil units, steam and internal combustion engines,
though one of the essential auxiliaries becomes inoperable.
generators and major electrical machinery, oil filling stations,
refrigerating, stabilising, ventilation and air conditioning
machinery, and similar spaces, and trunks to such spaces. 2.3 Materials, welding and testing
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 37
Pt C, Ch 1, Sec 1
tion, for machinery components fabricated by welding, the 2.4 Power transmission
requirements given in [2.3.2] apply.
2.3.2 Welded machinery components 2.4.1 All gearing and every shaft and coupling used for
transmission of power to machinery essential for the safety
Welding processes and welders are to be approved by the
Society in accordance with NR216 Materials, Chapter 5. of the unit or persons on board are to be designed and con-
structed so that they will withstand the maximum working
References to welding procedures adopted are to be clearly stresses to which they will be subjected in all service condi-
indicated on the plans submitted for approval. tions, taking into account the type of engines by which they
Joints transmitting loads are to be either: are driven or which they form part.
• full penetration butt-joints welded on both sides, except
when an equivalent procedure is approved
2.5 Vibrations
• full penetration T- or cruciform joints.
For joints between plates having a difference in thickness 2.5.1 Builders and manufacturers are to give special con-
greater than 3 mm, a taper having a length of not less than 4 sideration to the design, construction and installation of
times the difference in thickness is required. Depending on machinery intended for essential services so that any mode
the type of stress to which the joint is subjected, a taper of their vibrations shall not cause undue stresses in this
equal to three times the difference in thickness may be machinery in the normal operating ranges.
accepted.
T-joints on scalloped edges are not permitted.
2.6 Operation in inclined position
Lap-joints and T-joints subjected to tensile stresses are to
have a throat size of fillet welds equal to 0,7 times the thick-
ness of the thinner plate on both sides. 2.6.1 Main propulsion machinery and all auxiliary machin-
ery essential to the propulsion and the safety of the unit are
In the case of welded structures including cast pieces, the
to be, as fitted in the unit, designed to operate when the
latter are to be cast with appropriate extensions to permit
unit is upright and when inclined at any angle of list either
connection, through butt-welded joints, to the surrounding
way and trim by bow or stern as stated in Tab 1, Tab 2 and
structures, and to allow any radiographic and ultrasonic
Tab 3.
examinations to be easily carried out.
Where required, preheating and stress relieving treatments The Society may permit deviations from angles given in the
are to be performed according to the welding procedure aforesaid tables, taking into consideration the type, size and
specification. service conditions of the unit.
38 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 1
2.7.1 Machinery and systems covered by the Rules are to 2.9.1 Where risk from overspeeding of machinery exists,
be designed to operate properly under the ambient condi- means are to be provided to ensure that the safe speed is
tions specified in Tab 4, unless otherwise specified in each not exceeded.
Section of this Chapter.
2.9.2 Where main or auxiliary machinery including pres-
Table 4 : Ambient conditions sure vessels or any parts of such machinery are subject to
internal pressure and may be subject to dangerous over-
AIR TEMPERATURE pressure, means shall be provided, where practicable, to
protect against such excessive pressure.
Location, arrangement Temperature range (°C)
In enclosed spaces between 0 and +45 (2) 2.9.3 Machinery, where applicable, is to be provided with
On machinery components, boilers According to specific automatic shut-off arrangements or alarms in the case of
In spaces subject to higher or local conditions failures, such as lubricating oil supply failure, which could
lower temperatures lead rapidly to complete breakdown, damage or explosion.
On exposed decks between −25 and +45 The Society may permit provisions for overriding automatic
(1) shut-off devices.
See also the specific requirements given in the other Sec-
tions of this Chapter.
WATER TEMPERATURE
Coolant Temperature (°C)
2.10 Fuels
Sea water or, if applicable, sea up to +32
water at charge air coolant inlet 2.10.1 Fuel oils employed for engines and boilers are, in
(1) Electronic appliances are to be designed for an air tem- general, to have a flash point (determined using the closed
perature up to 55°C (for electronic appliances see also cup test) of not less than 60°C. However, for engines driving
Part C, Chapter 2). emergency generators, fuel oils having a flash point of less
(2) Different temperatures may be accepted by the Society than 60°C but not less than 43°C are acceptable.
in the case of small units, units operating in restricted For units operating in restricted zones or platforms installed
zones or platforms installed in sheltered coastal areas. in sheltered coastal areas, or whenever special precautions
are taken to the Society’s satisfaction, fuel oils having a flash
2.8 Power of machinery point of less than 60°C but not less than 43°C may be used
for engines and boilers, provided that, from previously
2.8.1 Unless otherwise stated in each Section of this Chap- effected checks, it is evident that the temperature of spaces
ter, where scantlings of components are based on power, where fuel oil is stored or employed will be at least 10°C
the values to be used are determined as follows: below the fuel oil flash point at all times.
• for main propulsion machinery, the power/rotational Fuel oil having flash points of less than 43°C may be
speed for which classification is requested employed on board provided that it is stored outside
• for auxiliary machinery, the power/rotational speed machinery spaces and the arrangements adopted are spe-
which is available in service. cially approved by the Society.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 39
Pt C, Ch 1, Sec 1
The use of process gas and crude oil as fuel for boilers or pose is oil absorbent or may permit the penetration of oil,
propulsion engines is allowed subject to the requirements the insulation is to be encased in steel sheathing or equiva-
of Pt D, Ch 1, Sec 13. lent material.
Fire protection, detection and extinction is to comply with
2.10.2 Arrangements for the storage and handling of fuel
the requirements of Part C, Chapter 4.
oils intended for helicopters are to comply with the provi-
sions of Ch 4, Sec 10.
3.5 Safety devices on moving parts
3 Arrangement and installation on board 3.5.1 Suitable protective devices on access restrictions are
to be provided in way of moving parts (flywheels, cou-
3.1 General plings, etc.) in order to avoid accidental contact of person-
nel with moving parts.
3.1.1 Provision shall be made to facilitate cleaning, inspec-
tion and maintenance of main propulsion and auxiliary
3.6 Gauges
machinery, including boilers and pressure vessels.
Easy access to the various parts of the propulsion machinery 3.6.1 All gauges are to be grouped, as far as possible, near
is to be provided by means of metallic ladders and gratings each manoeuvring position; in any event, they are to be
fitted with strong and safe handrails. clearly visible.
Spaces containing main and auxiliary machinery are to be
provided with adequate lighting and ventilation. 3.7 Bolting down
3.1.2 The installation of mechanical equipment and 3.7.1 Bedplates of machinery are to be securely fixed to the
machinery in hazardous areas is to comply with the provi- supporting structures by means of foundation bolts which
sions of Ch 4, Sec 3, [6]. are to be distributed as evenly as practicable and of a suffi-
cient number and size so as to ensure proper fitting.
3.2 Ventilation in machinery spaces Where the bedplates bear directly on the inner bottom plat-
ing, the bolts are to be fitted with suitable gaskets so as to
3.2.1 Machinery spaces are to be sufficiently ventilated so ensure a tight fit and are to be arranged with their heads
as to ensure that when machinery or boilers therein are within the double bottom.
operating at full power in all weather conditions, including
Continuous contact between bedplates and foundations
heavy weather, a sufficient supply of air is maintained to the
along the bolting line is to be achieved by means of chocks
spaces for the operation of the machinery.
of suitable thickness, carefully arranged to ensure a com-
This sufficient amount of air is to be supplied through suita- plete contact.
bly protected openings arranged in such a way that they can
be used in all weather conditions, taking into account Reg- 3.7.2 Chocking resins are to be type approved.
ulation 19 of the 1966 Load Line Convention.
3.7.3 Where stays are provided for fixing the upper part of
Special attention is to be paid both to air delivery and
engines to the unit’s structure in order, for example, to
extraction and to air distribution in the various spaces. The
reduce the amplitude of engine vibrations, such stays are to
quantity and distribution of air are to be such as to satisfy
be so designed as to prevent damage to these engines fur-
machinery requirements for developing maximum continu-
ther to deformation of the shell plating in way of the said
ous power.
stays. The stays are to be connected to the hull in such a
The ventilation is to be so arranged as to prevent any accu- way as to avoid abnormal local loads on the structure of the
mulation of flammable gases or vapours. unit.
40 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 1
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 41
Pt C, Ch 1, Sec 2
1.2.1 The Manufacturer is to submit to the Society the doc- 1.3.2 Engine power
uments listed in Tab 1 for engine type approval. The maximum continuous power is the maximum power at
Plans listed under items No 2 and No 3 in Tab 1 are also to ambient reference conditions (see [1.3.3]) which the engine
contain details of the lubricating oil sump in order to dem- is capable of delivering continuously, at nominal maximum
onstrate compliance with Ch 1, Sec 1, [2.6]. speed, in the period of time between two consecutive over-
hauls.
Where changes are made to an engine type for which the
documents listed in Tab 1 have already been examined or Power, speed and the period of time between two consecu-
approved, the engine Manufacturer is to resubmit to the tive overhauls are to be stated by the Manufacturer and
Society for consideration and approval only those docu- agreed by the Society.
ments concerning the engine parts which have undergone The rated power is the maximum power at ambient refer-
substantial changes. ence conditions (see [1.3.3]) which the engine is capable of
If the engines are manufactured by a licensee, the licensee delivering as set after works trials (fuel stop power) at the
is to submit, for each engine type, a list of all the drawings maximum speed allowed by the governor.
specified in Tab 1, indicating for each drawing the relevant
The rated power for engines driving electric generators is
number and revision status from both licensor and licensee.
the nominal power, taken at the net of overload, at ambient
Where the licensee proposes design modifications to com- reference conditions (see [1.3.3]), which the engine is capa-
ponents, the associated documents are to be submitted by ble of delivering as set after the works trials (see [6.5]).
42 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 43
Pt C, Ch 1, Sec 2
44 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
Scavenge spaces in open connection to the cylinders l) A copy of the installation and maintenance manual
are to be fitted with explosion relief valves. required in k) above is to be provided on board the unit.
d) The free area of each relief valve is not to be less than m) Valves are to be provided with suitable markings that
45 cm2. include the following information:
e) The combined free area of the valves fitted on an engine • name and address of manufacturer
is not to be less than 115 cm 2 per cubic metre of the • designation and size
crankcase gross volume. • month / year of manufacture
Note 1: The total volume of the stationary parts within the crank-
• approved installation orientation.
case may be discounted in estimating the crankcase gross vol-
ume (rotating and reciprocating components are to be included
in the gross volume). 2.4 Scavenge manifolds
f) Crankcase explosion relief valves are to be provided
2.4.1 Fire extinguishing
with lightweight spring-loaded valve discs or other
quick-acting and self closing devices to relieve a crank- For two-stroke crosshead type engines, scavenge spaces in
case of pressure in the event of an internal explosion open connection (without valves) to the cylinders are to be
and to prevent any inrush of air thereafter. connected to a fixed fire-extinguishing system, which is to
be entirely independent of the fire-extinguishing system of
g) The valve discs in crankcase explosion relief valves are the machinery space.
to be made of ductile material capable of withstanding
the shock of contact with stoppers at the full open posi- 2.4.2 Blowers
tion. Where a single two-stroke propulsion engine is equipped
h) Crankcase explosion relief valves are to be designed with an independently driven blower, alternative means to
and constructed to open quickly and to be fully open at drive the blower or an auxiliary blower are to be provided
a pressure not greater than 0,02 MPa. ready for use.
i) Crankcase explosion relief valves are to be provided 2.4.3 Relief valves
with a flame arrester that permits flow for crankcase
Scavenge spaces in open connection to the cylinders are to
pressure relief and prevents passage of flame following a
be fitted with explosion relief valves in accordance with
crankcase explosion.
[2.3.4].
j) Crankcase explosion relief valves are to be type tested in
a configuration that represents the installation arrange-
2.5 Systems
ments that will be used on an engine.
The purpose of type testing crankcase explosion valves 2.5.1 General
is: In addition to the requirements of the present sub-article,
1) to verify the effectiveness of the flame arrester those given in Ch 1, Sec 7 are to be satisfied.
2) to verify that the valve closes after an explosion Flexible hoses in the fuel and lubricating oil system are to
be limited to the minimum and are to be type approved.
3) to verify that the valve is gas/air tight after an explo-
sion Unless otherwise stated in Ch 1, Sec 7, propulsion engines
are to be equipped with external connections for standby
4) to establish the level of overpressure protection pro-
pumps for:
vided by the valve.
• fuel oil supply
Where crankcase relief valves are provided with
arrangements for shielding emissions from the valve fol- • lubricating oil and cooling water circulation.
lowing an explosion, the valve is to be type tested to
2.5.2 Fuel oil system
demonstrate that the shielding does not adversely affect
the operational effectiveness of the valve. a) Relief valves discharging back to the suction of the
pumps or other equivalent means are to be fitted on the
k) Crankcase explosion relief valves are to be provided
delivery side of the pumps.
with a copy of the manufacturer’s installation and main-
tenance manual that is pertinent to the size and type of In fuel oil systems for propulsion machinery, filters are
valve being supplied for installation on a particular to be fitted and arranged so that an uninterrupted supply
engine. The manual is to contain the following informa- of filtered fuel oil is ensured during cleaning operations
tion: of the filter equipment, except when otherwise stated in
Ch 1, Sec 7.
• description of valve with details of function and
design limits b) All external high pressure fuel delivery lines between the
high pressure fuel pumps and fuel injectors are to be
• copy of type test certification
protected with a jacketed piping system capable of con-
• installation instructions taining fuel from a high pressure line failure.
• maintenance in service instructions to include test- A jacketed pipe incorporates an outer pipe into which
ing and renewal of any sealing arrangements the high pressure fuel pipe is placed, forming a perma-
• actions required after a crankcase explosion. nent assembly.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 45
Pt C, Ch 1, Sec 2
The jacketed piping system is to include a means for col- a speed governor so adjusted that the engine does not
lection of leakages and arrangements are to be provided exceed the rated speed by more than 15%.
with an alarm in case of a fuel line failure.
2.7.4 Overspeed protective devices of main and
If flexible hoses are used for jacketing purposes, these
auxiliary engines
are to be approved by the Society.
In addition to the speed governor, each
When in fuel oil return piping the pulsation of pressure
with peak to peak values exceeds 2 MPa, jacketing of • main propulsion engine having a rated power of
this piping is also required as above. 220 kW and above, which can be declutched or which
drives a controllable pitch propeller, and
2.5.3 Lubricating oil system • auxiliary engine having a rated power of 220 kW and
Efficient filters are to be fitted in the lubricating oil system above, except those for driving electric generators, for
when the oil is circulated under pressure. which [2.7.6] applies,
In such lubricating oil systems for propulsion machinery, fil- is to be fitted with a separate overspeed protective device so
ters are to be arranged so that an uninterrupted supply of fil- adjusted that the engine cannot exceed the rated speed n by
tered lubricating oil is ensured during cleaning operations more than 20%; arrangements are to be made to test the
of the filter equipment, except when otherwise stated in Ch overspeed protective device.
1, Sec 7.
Equivalent arrangements may be accepted subject to special
Relief valves discharging back to the suction of the pumps consideration by the Society in each case.
or other equivalent means are to be fitted on the delivery
side of the pumps. The overspeed protective device, including its driving
mechanism or speed sensor, is to be independent of the
The relief valves may be omitted provided that the filters governor.
can withstand the maximum pressure that the pump may
develop. 2.7.5 Governors for auxiliary engines driving
electric generators
Where necessary, the lubricating oil is to be cooled by
means of suitable coolers. a) Auxiliary engines intended for driving electric genera-
tors of the main and emergency sources of electrical
2.5.4 Charge air system power are to be fitted with a speed governor which will
prevent transient frequency variations in the electrical
a) Requirements relevant to design, construction, arrange-
network in excess of ±10% of the rated frequency with a
ment, installation, tests and certification of exhaust gas
recovery time to steady state conditions not exceeding 5
turbochargers are given in the Ship Rules Part C, Ch 1,
seconds, when the maximum electrical step load is
Sec 14.
switched on or off.
b) When two-stroke propulsion engines are supercharged In the case when a step load equivalent to the rated out-
by exhaust gas turbochargers which operate on the put of a generator is switched off, a transient speed vari-
impulse system, provision is to be made to prevent bro- ation in excess of 10% of the rated speed may be
ken piston rings entering turbocharger casings and caus- acceptable, provided this does not cause the interven-
ing damage to blades and nozzle rings. tion of the overspeed device as required by [2.7.4].
b) At all loads between no load and rated power, the per-
2.6 Starting air system manent speed variation is not to be more than 5% of the
rated speed.
2.6.1 The requirements given in [3.1] apply.
c) Prime movers are to be selected in such a way that they
meet the load demand within the unit’s mains and,
2.7 Control and monitoring when running at no load, can satisfy the requirement in
item a) above if suddenly loaded to 50% of the rated
2.7.1 General power of the generator, followed by the remaining 50%
In addition to those of this item, the general requirements after an interval sufficient to restore speed to steady
given in Part C, Chapter 3 apply. state. Steady state conditions (see Note 1) are to be
achieved in not more than 5 s.
2.7.2 Alarm
Note 1: Steady state conditions are those at which the envelope of
The lubricating oil system of diesel engines with a power speed variation does not exceed ±1% of the declared speed at
equal to or in excess of 37 kW is to be fitted with alarms to the new power.
give audible and visual warning in the event of an apprecia- d) Application of the the electrical load in more than 2
ble reduction in pressure of the lubricating oil supply. load steps can only be allowed if the conditions within
the unit’s mains permit the use of those auxiliary
2.7.3 Governors of main and auxiliary engines engines which can only be loaded in more than 2 load
Each engine, except the auxiliary engines for driving elec- steps (see Fig 1 for guidance) and provided that this is
tric generators for which [2.7.5] applies, is to be fitted with already allowed for in the designing stage.
46 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
Figure 1 : Limiting curves for loading 4-stroke diesel engines step by step from no load to rated power
as a function of the brake mean effective pressure
100
90
80
Load increase referred to rated power [%]
70
60
Limiting curve for
3rd load step
50
40
Limiting curve for
2nd load step
30
20
Limiting curve for
1st load step
10
0
0.6 0.8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4
Mep at rated power of diesel engine [MPa]
This is to be verified in the form of system specifications prevent the rated speed from being exceeded by more than
to be approved and to be demonstrated at unit’s trials. In 15%.
this case, due consideration is to be given to the power This device is to automatically shut down the engine.
required for the electrical equipment to be automati-
cally switched on after blackout and to the sequence in 2.7.7 Use of electronic governors
which it is connected
a) Type approval
This also applies to generators to be operated in parallel Electronic governors and their actuators are to be type
and where the power is to be transferred from one gen- approved by the Society.
erator to another, in the event that any one generator is
to be switched off. b) Electronic governors for main propulsion engines
If an electronic governor is fitted to ensure continuous
e) Emergency generator sets must satisfy the governor con- speed control or resumption of control after a fault, an
ditions as per items a) and b) even when their total con- additional separate governor is to be provided unless
sumer load is applied suddenly. the engine has a manually operated fuel admission con-
f) For alternating current generating sets operating in par- trol system suitable for its control.
allel, the governing characteristics of the prime movers A fault in the governor system is not to lead to sudden
are to be such that, within the limits of 20% and 100% major changes in propulsion power or direction of pro-
total load, the load on any generating set will not nor- peller rotation.
mally differ from its proportionate share of the total load Alarms are to be fitted to indicate faults in the governor
by more than 15% of the rated power in kW of the larg- system.
est machine or 25% of the rated power in kW of the
individual machine in question, whichever is the lesser. The acceptance of electronic governors not in compli-
ance with the above requirements will be considered by
For alternating current generating sets intended to oper- the Society on a case by case basis, when fitted on units
ate in parallel, facilities are to be provided to adjust the with two or more main propulsion engines.
governor sufficiently finely to permit an adjustment of
c) Electronic governors for auxiliary engines driving elec-
load not exceeding 5% of the rated load at normal fre-
tric generators
quency.
In the event of a fault in the electronic governor system
2.7.6 Overspeed protective devices of auxiliary the fuel admission is to be set to “zero”.
engines driving electric generators Alarms are to be fitted to indicate faults in the governor
In addition to the speed governor, auxiliary engines of rated system.
power equal to or greater than 220 kW driving electric gen- The acceptance of electronic governors fitted on
erators are to be fitted with a separate overspeed protective engines driving emergency generators will be consid-
device, with a means for manual tripping, adjusted so as to ered by the Society on a case by case basis.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 47
Pt C, Ch 1, Sec 2
2.7.8 Summary tables forms installed in sheltered coastal areas, the acceptance of
a reduction in the monitoring equipment required in Tab 2 ,
Diesel engines installed on units without automation nota-
Tab 3 and Tab 4 may be considered.
tions are to be equipped with monitoring equipment as
detailed in Tab 2 or Tab 3 for main propulsion, in Tab 4 for The alarms are to be visual and audible.
auxiliary services and in Tab 5 for emergency respectively.
The indicators are to be fitted at a normally attended posi-
For small units, units operating in restricted zones or plat- tion (on the engine or at the local control station).
48 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 49
Pt C, Ch 1, Sec 2
3 Arrangement and installation The requirements of this item c) do not apply to engines
started by pneumatic motors.
3.1 Starting arrangements d) Compressed air receivers are to comply with the
requirements of Ch 1, Sec 3. Compressed air piping and
3.1.1 Mechanical air starting associated air compressors are to comply with the
a) Air starting the main and auxiliary engines is to be requirements of Ch 1, Sec 7.
arranged in compliance with Ch 1, Sec 7, [17.3.1].
3.1.2 Electrical starting
b) The total capacity of air compressors and air receivers is
to be in compliance with Ch 1, Sec 7, [17.3.2] and Ch a) Where main internal combustion engines are arranged
1, Sec 7, [17.3.3]. for electrical starting, at least two separate batteries are
to be fitted.
c) The main starting air arrangements for main propulsion
or auxiliary diesel engines are to be adequately pro- The arrangement is to be such that the batteries cannot
tected against the effects of backfiring and internal be connected in parallel.
explosion in the starting air pipes. To this end, the fol- Each battery is to be capable of starting the main engine
lowing safety devices are to be fitted: when in cold and ready to start condition.
• An isolating non-return valve, or equivalent, at the The combined capacity of batteries is to be sufficient to
starting air supply connection to each engine. provide within 30 min, without recharging, the number
• A bursting disc or flame arrester: of starts required in [3.1.1] b) in the event of air starting.
- in way of the starting valve of each cylinder, for b) Electrical starting arrangements for auxiliary engines are
direct reversing engines having a main starting to have two separate storage batteries or may be sup-
air manifold plied by two separate circuits from main engine storage
- at least at the supply inlet to the starting air man- batteries when these are provided. In the case of a single
ifold, for non-reversing engines. auxiliary engine, one battery is acceptable. The com-
The bursting disc or flame arrester above may be bined capacity of the batteries is to be sufficient for at
omitted for engines having a bore not exceeding least three starts for each engine.
230 mm. c) The starting batteries are only to be used for starting and
Other protective devices will be specially considered by for the engine’s alarm and monitoring. Provision is to be
the Society. made to maintain the stored energy at all times.
50 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
d) Each charging device is to have at least sufficient rating processing flammable substances, are to be fitted with an
for recharging the required capacity of batteries within 6 automatic device to prevent overspeeding in the event of
hours. accidental ingestion of flammable gases and/or vapours.
Note 1: The present requirement is not applicable to gas turbines
3.1.3 Special requirements for starting
arrangements for emergency generating sets 3.4.2 Exhaust pipes from internal combustion engines are
a) Emergency generating sets are to be capable of being to be let well clear of hazardous areas and, where such
readily started in their cold condition at a temperature of engines are used in association with equipment processing
0°C. If this is impracticable, or if lower temperatures are flammable substances, are to be fitted with efficient spark
likely to be encountered, provision acceptable to the Soci- arrestors.
ety shall be made for the maintenance of heating arrange-
ments, to ensure ready starting of the generating sets. 3.5 Exhaust gas system
b) Each emergency generating set arranged to be automat-
ically started shall be equipped with starting devices 3.5.1 In addition to the requirements given in Ch 1, Sec 7,
approved by the Society with a stored energy capability the exhaust system is to be efficiently cooled or insulated in
of at least three consecutive starts. such a way that the surface temperature does not exceed
220°C (see also Ch 1, Sec 1, [3.4]).
The source of stored energy shall be protected to pre-
clude critical depletion by the automatic starting system,
unless a second independent means of starting is pro- 4 Additional requirements for diesel
vided. In addition, a second source of energy shall be engines in hazardous areas
provided for an additional three starts within 30 min-
utes, unless manual starting can be demonstrated to be 4.1
effective.
c) The stored energy is to be maintained at all times, as fol- 4.1.1 General
lows: Diesel engines may be fitted in zone 2 areas provided they
• electrical and hydraulic starting systems shall be are designed, manufactured, tested and maintained accord-
maintained from the emergency switchboard ing to a recognised standard.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 51
Pt C, Ch 1, Sec 2
6.1.1 Upon finalisation of the engine design for production b) Stage B - Type approval test
of every new engine type intended for installation on board The type approval test is to be carried out in the pres-
a unit, one engine is to be presented for type testing as ence of the Surveyor.
required below.
c) Stage C - Inspection of main engine components.
A type test carried out for a particular type of engine at any
After completion of the test programme, the main engine
place in any manufacturer’s works will be accepted for all
components are to be inspected.
engines of the same type (see [1.3.4]) built by licensees and
licensors. The engine Manufacturer is to compile all results and meas-
urements for the engine tested during the type test in a type
In any case, one type test suffices for the whole range of test report, which is to be submitted to the Society.
engines having different numbers of cylinders.
6.2.2 Stage A - Internal tests (function tests and
Engines which are subjected to type testing are to be tested collection of operating data)
in accordance with the scope specified below, it being
During the internal tests the engine is to be operated at the
taken for granted that:
load points considered important by the engine Manufac-
• the engine is optimised as required for the conditions of turer and the relevant operating values are to be recorded
the type test (see item a)).
• the investigations and measurements required for relia- The load points may be selected according to the range of
ble engine operation have been carried out during pre- application (see Fig 2).
liminary internal tests by the engine Manufacturer If an engine can be satisfactorily operated at all load points
without using mechanically driven cylinder lubricators, this
• the documentation to be submitted as required in Ch 4,
is to be verified.
Sec 1, [2.5] has been examined and, when necessary,
approved by the Society and the latter has been For engines which may operate on heavy fuel oil, their suit-
informed about the nature and extent of investigations ability for this is to be proved to the satisfaction of the Soci-
carried out during pre-production stages. ety.
52 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
a) Functional tests under normal operating conditions 6.2.3 Stage B - Type approval tests in the presence
of the Surveyor
Functional tests under normal operating conditions
include: During the type test, the tests listed below are to be carried
out in the presence of the Surveyor and the results are to be
1) The load points 25%, 50%, 75%, 100% and 110% recorded in a report signed by both the engine Manufac-
of the maximum continuous power for which type turer and the Surveyor.
approval is requested, to be carried out:
Any departures from this programme are to be agreed upon
• along the nominal (theoretical) propeller curve by the engine Manufacturer and the Society.
and at constant speed, for propulsion engines
a) Load points
• at constant speed, for engines intended for gen-
erating sets. The load points at which the engine is to be operated
according to the power/speed diagram (see Fig 2) are
2) The limit points of the permissible operating range. those listed below. The data to be measured and
These limit points are to be defined by the engine recorded when testing the engine at various load points
Manufacturer. are to include all necessary parameters for engine oper-
ation.
The maximum continuous power P is defined in
[1.3.2]. The operating time per load point depends on the
engine characteristics (achievement of steady-state con-
b) Tests under emergency operating conditions
dition) and the time for collection of the operating val-
For turbocharged engines, the achievable continuous ues.
output is to be determined for a situation when one tur-
Normally, an operating time of 0,5 hour per load point
bocharger is damaged, i.e.:
can be assumed.
• for engines with one turbocharger, when the rotor is
At the maximum continuous power as per the following
blocked or removed;
item 1) an operating time of two hours is required. Two
• for engines with two or more turbochargers, when sets of readings are to be taken at a minimum interval of
the damaged turbocharger is shut off. one hour.
Overload power
110 106,6
110 100
3 3a
Maximum continuous power
100 3 2
1 90
4
90
0% 80
10 1 Range of continuous operation
= 0%
qu
e
= 10
80 r 5
To .p.e
b.m
6
9 70 2 Range of intermittent operation
Power (%)
70
3 Range of short-time
2 overload operation
60
60
1 4 Nominal propeller curve
7 50
50
10
40 40
30
30
8 11
4
Rotational Speed (%) 100 103,2
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 53
Pt C, Ch 1, Sec 2
1) Test at maximum continuous power P: i.e. 100% etc., are to be within limits which, in the opinion of the Sur-
output at 100% torque and 100% speed, corre- veyor, are appropriate for the characteristics of the engine
sponding to load point 1 in the diagram in Fig 2. tested.
2) Test at 100% power at maximum permissible speed,
6.2.5 Stage C - Inspection of main engine
corresponding to load point 2 in the diagram in Fig
components
2.
Immediately after the test run as per [6.2.3], the compo-
3) Test at maximum permissible torque (normally nents of one cylinder for in-line engines, and two cylinders
110% of nominal torque T) at 100% speed, corre- for V-type engines, are to be presented for inspection to the
sponding to load point 3 in the diagram in Fig 2; or Surveyor.
test at maximum permissible power (normally 110%
of P) and speed according to the nominal propeller The following main engine components are to be inspected:
curve, corresponding to load point 3a in the dia- • piston removed and dismantled
gram in Fig 2. • crosshead bearing, dismantled
4) Test at minimum permissible speed at 100% of • crank bearing and main bearing, dismantled
torque T, corresponding to load point 4 in the dia-
• cylinder liner in the installed condition
gram in Fig 2.
• cylinder head and valves, disassembled
5) Test at minimum permissible speed at 90% of torque
T, corresponding to load point 5 in the diagram in • control gear, camshaft and crankcase with opened covers.
Fig 2. Where deemed necessary by the Surveyor, further disman-
6) Tests at part loads, e.g. 75%, 50%, 25% of maxi- tling of the engine may be required.
mum continuous power P and speed according to
the nominal propeller curve, corresponding to load 6.3 Type tests of engines admitted to an
points 6, 7 and 8 in the diagram in Fig 2; and tests at
alternative inspection scheme
the above part loads and at speed n with constant
governor setting, corresponding to load points 9, 10 6.3.1 General
and 11 in the diagram in Fig 2.
Engines for which the Manufacturer is admitted to testing
b) Tests under emergency operating conditions and inspections according to an alternative inspection
These are tests at maximum achievable power when scheme (see NR216 Materials, Ch 1, Sec 1, [3.2]) and
operating along the nominal propeller curve and when which have a cylinder bore not exceeding 300 mm are to
operating with constant governor setting for speed n, in be type tested in the presence of a Surveyor in accordance
emergency operating conditions as stated in [6.2.2], with the requirements of the present subarticle.
item b).
The selection of the engine to be tested from the production
c) Additional tests line is to be agreed upon with the Surveyor.
• Test at lowest engine speed according to the nomi-
nal propeller curve. 6.3.2 Type test
• Starting tests for non-reversible engines, or starting The programme of the type test is to be in general as speci-
and reversing tests for reversible engines. fied below, P being the maximum continuous power and n
the corresponding speed. The maximum continuous power
• Governor tests.
is that stated by the engine Manufacturer and accepted by
• Testing of the safety system, particularly for over- the Society, as defined in [6.2.2].
speed and low lubricating oil pressure.
a) 80 hours at power P and speed n
For engines intended to be used for emergency services,
supplementary tests may be required to the satisfaction b) 8 hours at overload power (110% of power P)
of the Society. In particular, for engines intended to c) 10 hours at partial loads (25%, 50%, 75% and 90% of
drive emergency generating sets, additional tests and/or power P)
documents may be required to prove that the engine is
capable of being readily started at a temperature of 0°C. d) 2 hours at intermittent loads
e) starting tests
6.2.4 Evaluation of test results
f) reverse running for direct reversing engines
The results of the tests and checks required by [6.2.3] will
be evaluated by the attending Surveyor. Normally the main g) testing of speed governor, overspeed device and lubri-
operating data to be recorded during the tests are those cating oil system failure alarm device;
listed in [6.3.4]. h) testing of the engine with one turbocharger out of
In particular, the maximum combustion pressure measured action, when applicable
with the engine running at the maximum continuous power i) testing of the minimum speed along the nominal (theo-
P is not to exceed the value taken for the purpose of check- retical) propeller curve, for main propulsion engines
ing the scantlings of the engine crankshaft, according to the driving fixed pitch propellers, and of the minimum
applicable requirements of Ch 1, App 1. speed with no brake load, for main propulsion engines
The values of temperatures and pressures of media, such as driving controllable pitch propellers or for auxiliary
cooling water, lubricating oil, charge air, exhaust gases, engines.
54 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
The tests at the above-mentioned outputs are to be com- m) minimum starting air pressure necessary to start the
bined together in working cycles which are to be repeated engine in cold condition.
in succession for the entire duration within the limits indi- In addition to the above, for supercharged engines the fol-
cated. lowing data are also to be measured and recorded:
In particular, the overload test, to be carried out at the end
• turbocharger speed
of each cycle, is to be of one hour’s duration and is to be
carried out alternately: • air temperature and pressure before and after turbo-
• at 110% of the power P and 103% of the speed n charger and charge air coolers
• at 110% of the power P and 100% of the speed n. • exhaust gas temperatures and pressures before and after
turbochargers and cooling water temperature at the inlet
The partial load tests specified in c) are to be carried out: of charge air coolers.
• along the nominal (theoretical) propeller curve and at
constant speed, for propulsion engines 6.3.5 Inspection of main engine components and
• at constant speed, for engines intended for generating evaluation of test results
sets. The provisions of [6.2.4] and [6.2.5] are to be complied
with, as far as applicable.
For engines intended to be used for emergency services,
supplementary tests may be required, to the satisfaction of
the Society. In particular, for engines intended to drive 6.4 Material and non-destructive tests
emergency generating sets, additional tests and/or docu-
ments may be required to prove that the engine is capable 6.4.1 Material tests
of being readily started at a temperature of 0°C, as required Engine components are to be tested in accordance with Tab
in [3.1.3]. 6 and in compliance with the requirements of NR216 Mate-
In the case of prototype engines, the duration and pro- rials.
gramme of the type test will be specially considered by the Magnetic particle or liquid penetrant tests are required for
Society. the parts listed in Tab 6 and are to be effected by the Manu-
facturer in positions agreed upon by the Surveyor, where
6.3.3 In cases of engines for which the Manufacturer sub-
Manufacturer’s experience shows defects are most likely to
mits documentary evidence proving successful service
occur.
experience or results of previous bench tests, the Society, at
its discretion, may allow a type test to be carried out in the The magnetic particle test of tie rods/stay bolts is to be car-
presence of the Surveyor according to a programme to be ried out at each end, for a portion which is at least twice the
agreed upon in each instance. length of the thread.
In the case of engines which are to be type approved for dif- For important structural parts of engines, in addition to the
ferent purposes and performances, the programme and above-mentioned non-destructive tests, examination of
duration of the type test will be decided by the Society in welded seams by approved methods of inspection may be
each case to cover the whole range of engine performances required.
for which approval is requested, taking into account the
most severe values. Where there are grounds to doubt the soundness of any
engine component, non-destructive tests using approved
6.3.4 During the type test, at least the following particulars detecting methods may be required.
are to be recorded:
Engines of a cylinder diameter not exceeding 300 mm may
a) ambient air temperature, pressure and atmospheric be tested according to an alternative survey scheme.
humidity in the test room
b) cooling raw water temperature at the inlet of heat 6.4.2 Hydrostatic tests
exchangers Parts of engines under pressure are to be hydrostatically
c) characteristics of fuel and lubricating oil used during the tested at the test pressure specified for each part in Tab 7.
test The following parts of auxiliaries which are necessary for
d) engine speed operation of engines as per [1.1.1] a), b) and c):
e) brake power • cylinders, cylinder covers, coolers and receivers of inde-
f) brake torque pendent air compressors
g) maximum combustion pressure • water, oil and air coolers (tube bundles or coils, shells
h) indicated pressure diagrams, where practicable and heads) not fitted on the engine and filters
i) exhaust smoke (with a smoke meter deemed suitable by • independently driven lubricating oil, fuel oil and water
the Surveyor) pumps
j) lubricating oil pressure and temperature • pressure pipes (water, lubricating oil, fuel oil, and com-
pressed air pipes), valves and other fittings,
k) cooling water pressure and temperature
l) exhaust gas temperature in the exhaust manifold and, are to be subjected to hydrostatic tests at 1,5 times the max-
where facilities are available, from each cylinder imum working pressure, but not less than 0,4 MPa.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 55
Pt C, Ch 1, Sec 2
6.5 Workshop inspections and testing a) at least 60 min, after having reached steady conditions,
at rated power P and rated speed n
6.5.1 General
b) 30 min, after having reached steady conditions, at
In addition to the type test, diesel engines are to be sub-
110% of rated power P and at a speed n equal to 1,032
jected to works trials, normally witnessed by the Surveyor
of rated speed
except where an Alternative Inspection Scheme has been
granted or where otherwise decided by the Society on a c) tests at 90%, 75%, 50% and 25% of rated power P, car-
case by case basis. ried out:
For all stages at which the engine is to be tested, the rele- • at the speed corresponding to the nominal (theoreti-
vant operating values are to be measured and recorded by cal) propeller curve, for engines driving fixed pitch
the engine Manufacturer. propellers
In each case all measurements conducted at the various • at constant speed, for engines driving controllable
load points are to be carried out at steady operating condi- pitch propellers
tions.
d) idle run
The readings for 100% of the rated power P at the corre-
sponding speed n are to be taken twice at an interval of at e) starting and reversing tests (when applicable)
least 30 minutes.
f) testing of the speed governor and of the independent
At the discretion of the Surveyor, the programme of trials overspeed protective device
given in [6.5.2], [6.5.3] or [6.5.4] may be expanded
depending on the engine application. g) testing of alarm and/or shutdown devices.
Note 1: After running on the test bed, the fuel delivery system is to
6.5.2 Main propulsion engines driving propellers be so adjusted that the engine cannot deliver more than 100%
Main propulsion engines are to be subjected to trials to be of the rated power at the corresponding speed (overload power
performed as follows: cannot be obtained in service).
56 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 2
6.5.3 Engines driving electric generators used for 6.5.4 Engines driving auxiliary machinery
main propulsion purposes
Engines driving auxiliary machinery are to be subjected to
Engines driving electric generators are to be subjected to tri-
the tests stated in [6.5.2] or [6.5.3] for variable speed and
als to be performed with a constant governor setting, as fol-
constant speed drives, respectively.
lows:
a) at least 60 min, after having reached steady conditions, Note 1: After running on the test bed, the fuel delivery system of
diesel engines driving electric generators is to be adjusted such that
at 100% of rated power P and rated speed n
overload (110%) power can be produced but not exceeded in serv-
b) 45 min, after having reached steady conditions, at ice after installation on board, so that the governing characteristics,
110% of rated power and rated speed including the activation of generator protective devices, can be ful-
c) 75%, 50% and 25% of rated power P, carried out at filled at all times.
constant rated speed n
6.5.5 Inspection of engine components
d) idle run
e) starting tests After the works trials, several components are to be selected
for inspection by the Manufacturer or by the Surveyor if the
f) testing of the speed governor ( [2.7.5]) and of the inde- works trials are witnessed.
pendent overspeed protective device (when applicable)
g) testing of alarm and/or shutdown devices. 6.5.6 Parameters to be measured
Note 1: After running on the test bed, the fuel delivery system of
diesel engines driving electric generators is to be adjusted such
The data to be measured and recorded, when testing the
that overload (110%) power can be produced but not engine at various load points, are to include all necessary
exceeded in service after installation on board, so that the gov- parameters for engine operation. The crankshaft deflection
erning characteristics, including the activation of generator is to be verified when this check is required by the Manu-
protective devices, can be maintained at all times. facturer during the operating life of the engine.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 57
Pt C, Ch 1, Sec 2
6.5.7 Testing report cated in Tab 6 and Tab 7 and for works trials as per
In the testing report for each engine the results of the tests [6.5].
carried out are to be compiled and the reference number b) Engines not admitted to an alternative inspection
and date of issue of the Type Approval Certificate (see scheme
[6.6]), relevant to the engine type, are always to be stated;
Society’s certificates (C) (see NR216 Materials, Ch 1, Sec
the testing report is to be issued by the Manufacturer and
1, [4.2.1]) are required for material tests of components
enclosed with the testing certificate as per [6.6].
in Tab 6 and for works trials as per [6.5].
The Society reserves the right to consider the test carried out • rated power
on one engine type valid also for engines having a different • rated speed
cylinder arrangement, following examination of suitable, • driven equipment
detailed documentation submitted by the Manufacturer and
• operating conditions
including bench test results.
• list of auxiliaries fitted on the engine
6.6.2 Testing certification b) a statement certifying that the engine is in compliance
a) Engines admitted to an alternative inspection scheme with that type tested. The reference number and date of
Works’ certificates (W) (see NR216 Materials, Ch 1, Sec the Type Approval Certificate are also to be indicated in
1, [4.2.3]) are required for components and tests indi- the statement.
58 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
“Pressure equipment” means pressure vessels, piping ( Ch c) equipment comprising casings or machinery where the
1, Sec 7), safety accessories and pressure accessories. dimensioning, choice of material and manufacturing
rules are based primarily on requirements for sufficient
1.1.2 Overpressure risk strength, rigidity and stability to meet the static and
dynamic operational effects or other operational charac-
Where main or auxiliary boilers and other pressure vessels
teristics and for which pressure is not a significant
or any parts thereof may be subject to dangerous overpres-
design factor. Such equipment may include:
sure, means are to be provided where practicable to protect
against such excessive pressure. • engines including turbines and internal combustion
engines
1.1.3 Propulsion capability • steam engines, gas/steam turbines, turbo-generators,
Means are to be provided whereby normal operation of compressors, pumps and actuating devices
main boilers can be sustained or restored even through one
d) small pressure vessels included in self-contained
of the essential auxiliaries become inoperative. Special con-
domestic equipment.
sideration is to be given to the malfunctioning of:
• the source of steam supply
1.3 Definitions
• the boiler feed water systems
• the fuel oil supply system for boilers 1.3.1 Pressure vessel
• the mechanical air supply for boilers. “Pressure vessel” means a housing designed and built to
contain fluids under pressure including its direct attach-
However the Society, having regard to overall safety consid- ments up to the coupling point connecting it to other equip-
erations, may accept a partial reduction in propulsion capa- ment. A vessel may be composed of more than one
bility from normal operation. chamber.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 59
Pt C, Ch 1, Sec 3
60 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
1.3.10 Toxic and corrosive substances • the type of equipment: pressure vessel or steam genera-
Toxic and corrosive substances are those which are listed in tor
the IMO “International Maritime Dangerous Goods Code • the state (gaseous or liquid) of the intended fluid con-
(IMDG Code)”, as amended. tents
• the substances listed or not in the IMDG Code
1.3.11 Liquid and gaseous substances
• the design pressure p, in MPa
a) liquid substances are liquids having a vapour pressure at • the design temperature T, in °C
the maximum allowable temperature of not more than
• the actual thickness of the vessel tA , in mm
0,5 bar above normal atmospheric pressure
• the volume V, in litres.
b) gaseous substances are gases, liquefied gases, gases dis-
solved under pressure, vapours and also those liquids 1.4.2 Pressure vessel classification
whose vapour pressure at the maximum allowable tem- Pressure vessels are classed as indicated in Tab 2.
perature is greater than 0,5 bar above normal atmos-
pheric pressure. 1.4.3 Implication of class
The class of a pressure vessel has, among others, implica-
1.3.12 Ductile material tion in:
For the purpose of this Section, ductile material is a material • design
having an elongation over 12%. • material allowance
1.3.13 Incinerator • welding design
Incinerator is a facility on board the unit for incinerating • efficiency of joints
solid garbage approximating in composition to household • examination and non-destructive tests
garbage and liquid garbage deriving from the operation of • thermal stress relieving.
the unit (e.g. domestic garbage, cargo-associated garbage,
maintenance garbage, operational garbage, cargo residue, See Tab 24.
and fishing gear), as well as for burning sludge with a flash
point above 60°C. 1.5 Applicable Rules
These facilities may be designed to use the heat energy pro- 1.5.1 Alternative standards
duced.
a) Boilers and pressure vessels are to be designed, con-
Incinerators are not generally pressure vessels, however structed, installed and tested in accordance with the
when their fittings are of the same type than those of boilers applicable requirements of this Section.
the requirements for these fittings apply. b) The acceptance of national and international standards
as an alternative to the requirements of this Section may
1.4 Classes be considered by the Society on a case by case basis.
c) Where permitted, composite wrapped cylinders are to
1.4.1 Significant parameters be designed, constructed, installed and tested in accord-
Pressure vessels are classed in three classes in consideration ance with a standard to be accepted by the Society on a
of: cese by case basis.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 61
Pt C, Ch 1, Sec 3
No A/I Item
1 I General arrangement plan, including valves Table 5 : Drawings, information and data to be
and fittings submitted for pressure vessels and heat exchangers
2 A Material specifications
No A/I Item
3 A Sectional assembly
4 A Evaporating parts 1 I General arrangement plan, including nozzles
and fittings
5 A Superheater
2 A Sectional assembly
6 A De-superheater
3 A Safety valves (if any) and their arrangement
7 A Economiser
4 A Material specifications
8 A Air heater
5 A Welding details, including at least:
9 A Tubes and tube plates
• typical weld joint design
10 A Nozzles and fittings • welding procedure specifications
11 A Safety valves and their arrangement • post-weld heat treatments
12 A Boiler seating 6 I Design data, including at least design pressure
13 I Fuel oil burning arrangement and design temperatures (as applicable)
14 I Forced draft system 7 A For seamless (extruded) pressure vessels, the
manufacturing process, including:
15 I Refractor or insulation arrangement
• a description of the manufacturing process
16 A Boiler instrumentation, monitoring and control with indication of the production controls
system normally carried out in the manufacturer's
17 A Type of safety valves and their lift, discharge works
rate and setting • details of the materials to be used (specifi-
18 A Welding details, including at least: cation, yield point, tensile strength, impact
strength, heat treatment)
• typical weld joint design
• details of the stamped marking to be applied
• welding procedure specifications
• post-weld heat treatment 8 I Type of fluid or fluids contained
Note 1: A = to be submitted for approval in four copies Note 1: A = to be submitted for approval in four copies
I = to be submitted for information in duplicate I = to be submitted for information in duplicate
62 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
Table 6 : Permissible stresses K for carbon steels intended for boilers and thermal oil heaters
Carbon steel T (°C) ≤ 50 100 150 200 250 300 350 400
Rm = 360 N/mm2 t ≤ 15 mm 133 109 107 105 94 77 73 72
Grade HA 15 mm < t ≤ 40 mm 128 106 105 101 90 77 73 72
40 mm < t ≤ 60 mm 122 101 99 95 88 77 73 72
Rm = 360 N/mm2 t ≤ 15 mm 133 127 116 103 79 79 72 69
Grades HB, HD 15 mm < t ≤ 40 mm 133 122 114 102 79 79 72 69
40 mm < t ≤ 60 mm 133 112 107 99 79 79 72 69
Rm = 410 N/mm2 t ≤ 15 mm 152 132 130 126 112 94 89 86
Grade HA 15 mm < t ≤ 40 mm 147 131 124 119 107 94 89 86
40 mm < t ≤ 60 mm 141 120 117 113 105 94 89 86
Rm = 410 N/mm2 t ≤ 15 mm 152 147 135 121 107 95 88 84
Grades HB, HD 15 mm < t ≤ 40 mm 152 142 133 120 107 95 88 84
40 mm < t ≤ 60 mm 152 134 127 117 107 95 88 84
Rm = 460 N/mm 2 t ≤ 15 mm 170 164 154 139 124 111 104 99
Grades HB, HD 15 mm < t ≤ 40 mm 169 162 151 137 124 111 104 99
40 mm < t ≤ 60 mm 162 157 147 136 124 111 104 99
2
Rm = 510 N/mm
t ≤ 60 mm 170 170 169 159 147 134 125 112
Grades HB, HD
2 Design and construction - Scantlings by the Manufacturer and to have mechanical and metal-
lurgical properties adequate for the design temperature.
of pressure parts Their allowable stress limits are to be determined as a
function of the temperature, as per [2.3.2].
2.1 General
b) When the design temperature of pressure parts exceeds
2.1.1 Application 400°C, alloy steels are to be used. Other materials are
a) In general, the formulae in the present Article do not subject of special consideration by the Society.
take into account additional stresses imposed by effects
2.2.2 Materials for low temperatures
other than pressure, such as stresses deriving from the
static and dynamic weight of the pressure vessel and its Materials for pressure parts having a design temperature
content, external loads from connecting equipment and below the ambient temperature are to have notch toughness
foundations, etc. For the purpose of the Rules these properties suitable for the design temperature.
additional loads may be neglected, provided it can rea-
2.2.3 Cast iron
sonably be presumed that the actual average stresses of
the vessel, considering all these additional loads, would Cast iron is not to be used for:
not increase more than 10% with respect to the stresses a) class 1 and class 2 pressure vessels
calculated by the formulae in this Article.
b) class 3 pressure vessels with design pressure p > 0,7 MPa
b) Where it is necessary to take into account additional or product p⋅V > 1000, where V is the internal volume of
stresses, such as dynamic loads, the Society reserves the the pressure vessel in litres
right to ask for additional requirements on a case by
c) Bolted covers and closures of pressure vessels having a
case basis.
design pressure p > 1 MPa, except for covers intended
2.1.2 Alternative requirements for boiler shells, for which [3.2.4] applies.
When pressure parts are of an irregular shape, such as to
2.2.4 Valves and fittings for boilers
make it impossible to check the scantlings by applying the
formulae of this Article, the approval is to be based on other a) Ductile materials are to be used for valves and fittings
means, such as burst and/or deformation tests on a proto- intended to be mounted on boilers. The material is to
type or by another method agreed upon between the manu- have mechanical and metallurgical characteristics suita-
facturer and the Society. ble for the design temperature and for the thermal and
other loads imposed during the operation.
2.2 Materials b) Grey cast iron is not to be used for valves and fittings
which are subject to dynamic loads, such as safety
2.2.1 Materials for high temperatures valves and blow-down valves, and in general for fittings
a) Materials for pressure parts having a design temperature and accessories having design pressure p exceeding
exceeding the ambient temperature are to be selected 0,3 MPa and design temperature T exceeding 220°C.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 63
Pt C, Ch 1, Sec 3
c) Spheroidal cast iron is not to be used for parts having a ble by the Society as per [1.5], the material specifications
design temperature T exceeding 350°C. are to be in compliance with the requirements of the stand-
d) Bronze is not to be used for parts having design temper- ard used.
ature T exceeding 220°C for normal bronzes and 260°C
for bronzes suitable for high temperatures. Copper and 2.3 Permissible stresses
aluminium brass are not to be used for fittings with
design temperature T above 200°C and copper-nickel 2.3.1 The permissible stresses K, in N/mm2, for steels, to be
fittings with design temperature T exceeding 300°C. used in the formulae of this Article, may be determined
from Tab 6, Tab 7, Tab 8 and Tab 9, where Rm is the ultimate
2.2.5 Alternative materials strength of the material, in N/mm2. For intermediate values
In the case of boilers or pressure vessels constructed in of the temperature, the value of K is to be obtained by linear
accordance with one of the standards considered accepta- interpolation.
Table 7 : Permissible stresses K for carbon steels intended for other pressure vessels
Carbon steel T (°C) ≤ 50 100 150 200 250 300 350 400
Rm = 360 N/mm2 t ≤ 15 mm 133 117 115 112 100 83 78 77
Grade HA 15 mm < t ≤ 40 mm 133 114 113 108 96 83 78 77
40 mm < t ≤ 60 mm 130 108 105 101 94 83 78 77
Rm = 360 N/mm 2 t ≤ 15 mm 133 133 123 110 97 85 77 73
Grades HB, HD 15 mm < t ≤ 40 mm 133 131 122 109 97 85 77 73
40 mm < t ≤ 60 mm 133 119 115 106 97 85 77 73
Rm = 410 N/mm2 t ≤ 15 mm 152 141 139 134 120 100 95 92
Grade HA 15 mm < t ≤40 mm 152 134 132 127 114 100 95 92
40 mm < t ≤ 60 mm 150 128 121 112 112 100 95 92
Rm = 410 N/mm 2 t ≤ 15 mm 152 152 144 129 114 101 94 89
Grades HB, HD 15 mm < t ≤ 40 mm 152 152 142 128 114 101 94 89
40 mm < t ≤ 60 mm 152 143 139 125 114 101 94 89
Rm = 460 N/mm2 t ≤ 15 mm 170 170 165 149 132 118 111 105
Grades HB, HD 15 mm < t ≤ 40 mm 170 170 161 147 132 118 111 105
40 mm < t ≤ 60 mm 170 167 157 145 132 118 111 105
2
Rm = 510 N/mm
t ≤ 60 mm 189 189 180 170 157 143 133 120
Grades HB, HD
Table 8 : Permissible stresses K for alloy steels intended for boilers and thermal oil heaters
Alloy steel T(°C) ≤ 50 100 150 200 250 300 350 400 450 475 500 525 550 575 600
0,3Mo t ≤ 60 mm 159 153 143 134 125 106 100 94 91 89 87 36
1Cr 0,5Mo t ≤ 60 mm 167 167 157 144 137 128 119 112 106 104 103 55 31 19
2,25Cr 1Mo (1) t ≤ 60 mm 170 167 157 147 144 137 131 125 119 115 112 61 41 30 22
2,25Cr 1Mo (2) t ≤ 60 mm 170 167 164 161 159 147 141 130 128 125 122 61 41 30 22
(1) Normalised and tempered
(2) Normalised and tempered or quenched and tempered
Table 9 : Permissible stresses K for alloy steels intended for other pressure vessels
Alloy steel T(°C) ≤ 50 100 150 200 250 300 350 400 450 475 500 525 550 575 600
0,3Mo t ≤ 60 mm 159 159 153 143 133 113 107 100 97 95 93 38
1Cr 0,5Mo t ≤ 60 mm 167 167 167 154 146 137 127 119 113 111 110 59 33 20
2,25Cr 1Mo (1) t ≤ 60 mm 183 174 167 157 154 146 140 133 127 123 119 65 44 32 23
2,25Cr 1Mo (2) t ≤ 60 mm 174 174 174 172 170 157 150 139 137 133 130 65 44 32 23
(1) Normalised and tempered
(2) Normalised and tempered or quenched and tempered
64 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
2.3.2 Direct determination of permissible stress Rm,T : Minimum tensile strength at the design tem-
The permissible stresses K, where not otherwise specified, perature T, in N/mm2
may be taken as indicated below. e) Aluminium and aluminium alloys:
a) Steel: The permissible stress is to be the minimum of the val-
The permissible stress is to be the minimum of the val- ues obtained by the following formulae:
ues obtained by the following formulae: R m ,T
K = ---------
R m ,20 4
K = -----------
2 ,7 R e ,H
K = --------
-
R S ,M IN ,T 1 ,5
K = ----------------
-
A where:
S
K = ----A- Re,H : Minimum yield stress, in N/mm2
A
f) Additional conditions:
where:
• In special cases the Society reserves the right to
Rm,20 : Minimum tensile strength at ambient tem-
apply values of permissible stress K lower than those
perature (20°C), in N/mm2 specified above.
RS,MIN,T : Minimum between ReH and Rp 0,2 at the • In the case of boilers or other steam generators, the
design temperature T, in N/mm2 permissible stress K is not to exceed 170 N/mm2.
SA : Average stress to produce creep rupture in • For materials other than those listed above the per-
100000 hours, in N/mm2, at the design tem- missible stress is to be agreed with the Society on a
perature T case by case basis.
A : Safety factor taken as follows, when reliabil-
ity of RS,MIN,T and SA values are proved to the 2.4 Cylindrical, spherical and conical shells
Society’s satisfaction: with circular cross-sections subject to
• 1,6 for boilers and other steam generators internal pressure
• 1,5 for other pressure vessels
2.4.1 Cylindrical shell thickness
• specially considered by the Society if
average stress to produce creep rupture a) The minimum thickness of cylindrical, spherical and
in more than 100000 hours is used conical shells with circular cross-sections is not to be
instead of SA less than the value t, in mm, calculated by one of the
following formulae, as appropriate. Cylindrical tube
In the case of steel castings, the permissible plates pierced by a great number of tube holes are to
stress K, calculated as above, is to be have thickness calculated by the applicable formulae in
decreased by 20%. Where steel castings are [2.4.3], [2.4.4], [2.4.5] and [2.9.2].
subjected to non-destructive tests, a smaller
reduction up to 10% may be taken into con- b) The thicknesses obtained by the formulae in [2.4.3],
sideration by the Society. [2.4.4] and [2.4.5] are “net” thicknesses, as they do not
include any corrosion allowance. The thickness
b) Spheroidal cast iron: obtained by the above formulae is to be increased by
The permissible stress is be to the minimum of the val- 0,75 mm. See also [2.4.7].
ues obtained by the following formulae:
2.4.2 Efficiency
R m ,20
K = ----------- The values of efficiency e to be used in the formulae in
4 ,8
[2.4.3], [2.4.4] and [2.4.5] are indicated in Tab 10.
R S ,M IN ,T
K = ----------------
-
3
Table 10 : Efficiency of unpierced shells
c) Grey cast iron:
The permissible stress is obtained by the following for- Case e
mula:
Seamless shells 1
R m ,20
K = ----------- Shells of class 1 vessels (1) 1
10
Shells of class 2 vessels (with partial radiographic 0,85
d) Copper alloys:
examination of butt-joints)
The permissible stress is obtained by the following for-
Shells of class 2 vessels with actual thickness ≤ 15 mm 0,75
mula: (without radiographic examination of butt-joints)
R m ,T (1) In special cases the Society reserves the right to take a
K = ---------
4 factor e < 1, depending on the welding procedure
where: adopted for the welded joint.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 65
Pt C, Ch 1, Sec 3
DE DE
D D
radiused
α
α
φ
φ t
t
D D
radiused
t t
α α
φ φ
66 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
b
r r
IN E
2t
R R
IN E
a
D
D
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 67
Pt C, Ch 1, Sec 3
3,5
-0.5
2,5
d.(t.D)
=5.0
=4.0
1,6 =3.0
t/D
0.002
0.005
0.01
0.02 1,2
=2.0
≥0.04
1
0,9
0,8 =1.0
0,7
0,6 =0.5
0,5
68 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
t t
s
(a) rIN (b) rIN
≥ 2t
≥ 2t
t
t
s
rIN
≥ 2t ≥ 2t rIN
(c) (d)
t1
t1 t1
t
t
t1
rIN
t1 3t 1,5t
1,5t 4t
rIN
(e) (f)
S≥t
Types shown in (a), (b) and (c) are acceptable for all pressure vessels.
Type shown in (d) is acceptable for class 2 and class 3 pressure vessels.
Types shown in (e) and (f) are acceptable for class 3 pressure vessels only.
Figure 6 : Connection of hemispherical head 2.6 Dished heads subject to pressure on the
to the cylindrical shell convex (external) side
100p 0 ,5
t = D æ -------------ö
è CK ø
where:
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 69
Pt C, Ch 1, Sec 3
70 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
t2
t
≥ 3t 0 r
≥ 3t 0
r = 0,2t ÷ 0,5t
D t0 D t1 D
t0
t1
t1
t1 D t1 D t1 D
t1 D t1 D
(g) (h)
D
t1 D t1 D
t1
(j) (k)
(i)
t1 t
t
t1 D
D t1
(l) (m)
D h
D
N
t
t
t1 t1
(n) (o)
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 71
Pt C, Ch 1, Sec 3
ers
The thickness of the nozzle is, however, to be not less
than the thickness required for the piping system
attached to the vessel shell calculated at the vessel
design pressure, and need not to be greater than the
thickness of the shell to which it is connected.
b) The thickness of the nozzle attached to shells and head-
Ødos
Ødis
ers of other pressure vessels is not to be less than the
thickness required for the piping system attached to the Ap
vessel shell calculated at the vessel design pressure, and
need not be greater than the thickness of the shell to
which it is connected.
Figure 10 : Reinforcement by set-through
c) Where a branch is connected by screwing, the thickness
of the nozzle is to be measured at the root of the thread. and full penetration welded branch
bo
b) Fig 30, Fig 31, Fig 32 and Fig 33 show some typical
acceptable connections of nozzles to shells. Other types rs
of connections are to be considered by the Society on a Afb
case by case basis.
b1
rb
Afs
ers
≥30°
2.8.3 Openings in shells
a) In general, the largest dimensions of the openings in
rb1
Ødos
• for shells over 1500 mm in diameter DE: Ødis
1/3 DE , but not more than 1000 mm, Ap
Afb
main body is to be satisfied by one of the following
methods: Afs rs
ers
b1
rb
72 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
erp
erp
ers
ers
rs
w
e
and pad)
Ødis
Ødis
In Fig 9 to Fig 13, lrs , lrb and lrbi are effective lengths for
calculation of efficiencies and compensation, equal to:
b) Definitions • for shell:
Effective lengths lrs required for calculation of efficiency l rs = m in ( ( D + e r s ) e rs, l s1 )
and of compensations is to be taken as:
• for external branch projection:
l rs = min ( Dt a ,l s 1)
l rb = min ( ( d ib + e r b ) e r b, l b1 )
where:
• for internal branch projection:
D : Outside diameter, in mm
l rbi = m in ( 0, 5 ( d ib + e r b ) e r b, l b2 )
ta : Available thickness, in mm
ls1 : Transition length, in mm, according to Fig 9 e) Condition of isolated openings
and Fig 10 • Full case
c) Basic calculation Adjacent openings are to be treated as isolated
openings if the centre distance Pφ , in accordance
The required wall thickness without allowance of a
with Fig 16, is not less than:
cylindrical shell is determined with the following for-
mula (see [2.4.3]): æd i b1
--------
- + e r b1ö æ --------
d i b2
- + e rb 2ö
è 2 ø è 2 ø
pD ----------------------------- + ----------------------------- + 2 ( d i s + e r s )e r s
t = ------------------------- cos Ψ 1 cos Ψ 2
( 2 K – p )e
With the available thickness ta , we obtain the available For variable definition see Fig 14 and Fig 15.
efficiency ea and the maximum diameter dobmax of an • Simplification
unreinforced opening when the average stress of the - For openings without branch:
main body is equal to the permissible stress K: erb = 0 and Ψ = 0
pD i - For openings with nozzles perpendicular to shell:
e a = -------------------------
( 2K – p )t a
The openings are to be treated as isolated open-
l ings if the centre distance Pφ in accordance with
d obm a x = 2 ----rs- – l r s
ea Fig 16 is not less than:
where: æd d i b2
ib1
--------
- + e r b1ö + æ --------
- + e rb2ö + 2 ( d i s + e rs )e r s
è 2 ø è 2 ø
Di : Internal diameter of the main body, in mm
e
rp
e
e
≥erb
rs
rs
rs
e
e
Ødib
is
Ødib
is
is
d
d
Ø
Ø
Ødib
a) set through welded branch b) set in welded branch c) set on welded branch
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 73
Pt C, Ch 1, Sec 3
Section view X -X
Ød
ib
Ødob1 Ødob2
e rb
Afb1 Apb2
ers
Afb2
rb1
rb2
Apb1
Afs
ers
Aps
ψ ≤ 45°
Ødos
Ødis
PØ
Ødis
erb1 b
Ødob2 erb2
Ødob1
Ødib erb X
Ødib2
erb
ers
Ødib1
PØ
ψ ≤ 45°
Ødis
a : Circumferential direction
b : Longitudinal direction
74 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
d1
l = 0,5 d
l = (2 RIN t) 0,5
2t
where:
d : Diameter of the opening, in mm
D
RIN : Internal radius of the spherical part, in mm,
in the case of hemispherical or torispherical
Not less than
the diameter of
heads
the smaller opening
In the case of ellipsoidal heads, RIN is to be
calculated by the following formula (see Fig
2 (a):
4 4 2 2 3⁄2
[ a – x ( a – b )] -
R IN = ------------------------------------------------
4
a b
where;
a : Half the major axis of the ellipti-
cal meridian section of the
head, in mm
b : Half the minor axis of the above
section, in mm
x : Distance between the centre of
the hole and the rotation axis of
2.8.6 Opening compensation in dished heads the shell, in mm.
a) Where openings are cut in dished heads and the pro- b) In the case of nozzles or pads welded in the hole, the
posed thickness of the head is less than that calculated section corresponding to the thickness in excess of that
by the formula in [2.5.3], the openings are to be com- required is to be considered for the part which is subject
pensated. to pressure and for a depth h, in mm, both on the exter-
nal and internal sides of the head, not greater than:
b) Fig 30, Fig 31, Fig 32 and Fig 33 show typical connec-
tions of nozzles and compensating rings. (dB tB) 0,5
c) The opening is considered sufficiently compensated where dB and tB are the diameter of the opening and the
when the head thickness t is not less than that calcu- thickness of the pad or nozzle, in mm, respectively.
lated in accordance with [2.5.3] and using the shape- c) The area of the welding connecting nozzle and pad
factor C obtained from the graph in Fig 3 using the reinforcements may be considered as a compensating
value: section.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 75
Pt C, Ch 1, Sec 3
2.8.9 Opening compensation in flat end plate b) Add to it the full sectional area of that part of the branch
Reinforcement of branch openings is to be achieved by taking that projects inside the boiler (if any) up to a distance lb
account of locally disposed material, including the attach- from the inside surface of the flat end plate
ment welds, in excess of the minimum requirements for end
c) Add to it the sectional area of the fillet welds
plate and branch thickness as shown in Fig 18. The branch
thickness is to be increased where required. Compensation is d) Add to it the area obtained by multiplying the difference
to be considered adequate when the compensating area Y is between the actual flat end plate thickness and its thick-
equal to or greater than the area X requiring compensation. ness calculated for the part of the end plate under con-
Area X is to be obtained by multiplying 25% of the inside sideration by the length ls
radius of the branch by the thickness of the flat end plate, e) Add to it the area of the compensating plate (if any)
calculated for the part of the end plate under consideration. within the limits of reinforcement shown in Fig 18.
Area Y is to be measured in a plane through the axis of the
Where material having a lower allowable stress than that of
branch parallel to the surface of the flat end plate, and is to
the flat end plate is taken as compensation, its effective area
be calculated as follows:
is to be reduced in the ratio of the allowable stresses at the
a) For that part of the branch which projects outside the calculation temperature. No credit is to be taken for the
boiler, calculate the full sectional area of the branch up to additional strength of material having a higher allowable
a distance lb from the actual outer surface of the flat end stress than that of the flat end plate
plate and deduct from it the sectional area that the branch
would have within the same distance if its thickness were Welds attaching branches and compensating plates are to
calculated in accordance with equation given in [2.4.3] be capable of transmitting the full strength of the reinforcing
area and all other loadings to which they may be subjected.
Figure 18 : Compensation for branch in flat end plate
2.8.10 Covers
ecb
a) Circular, oval and elliptical inspection openings are to
be provided with steel covers. Inspection openings with
a diameter not exceeding 150 mm may be closed by
blind flanges.
b) The thickness of the opening covers is not to be less
than the value t, in mm, given by the following formula:
pC 0 ,5
s t = 1 ,22 a æ -------ö
è K ø
b
erp
erep
where:
ecp
b/a 1,00 1,05 1,10 1,15 1,20 1,25 1,30 1,40 1,50 1,60
C 0,206 0,220 0,235 0,247 0,259 0,271 0,282 0,302 0,321 0,333
b/a 1,70 1,80 1,90 2,00 2,50 3,00 3,50 4,00 4,50 5,00
C 0,344 0,356 0,368 0,379 0,406 0,433 0,449 0,465 0,473 0,480
76 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
S
a
Table 13 : Coefficient m
d/s 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70 0,75 0,80
m 0,137 0,175 0,220 0,274 0,342 0,438 0,560 0,740 1,010 1,420 2,060
2.9 Regular pattern openings - Tube holes The value of e actually used is to be the smallest calculated
value for either longitudinal, diagonal or circumferential
2.9.1 Definition rows of holes.
Openings may be considered as regular pattern openings
when not less than three non isolated openings are dis- 2.9.3 Welded shells with tube holes and efficiency
posed in regularly staggered rows in longitudinal or circular factor of different hole patterns
direction of a shell. Where shells have welding butts and/or different groups of
In such a case, instead of a direct calculation of the com- hole patterns, the value to be assumed for the efficiency e in
pensation of openings, the thickness of the shell could be the formulae is the minimum of the values calculated sepa-
calculated by application of applicable formulae given in rately for each type of welding (as per [2.4.2]) and for each
[2.4], [2.5] with a reduced efficiency e as indicated in configuration of holes (as per [2.9.1]).
[2.9.2] and [2.9.3].
2.9.4 Rectangular section headers
This requirement apply for pressure vessels and for boiler.
a) For seamless type headers of rectangular section design,
2.9.2 Efficiency factor of tube holes in cylindrical the wall thickness t, in mm, in way of corner fillets and
tube plates the thickness t1, in mm, of any drilled wall is not to be
The efficiency factor e of pipe holes in cylindrical shells less than those given by the following formulae, as
pierced by tube holes is to be determined by direct calcula- appropriate (see Fig 20):
tion or by another suitable method accepted by the Society.
0 ,5
In the case of cylindrical holes of constant diameter and æ 100 pM
---------------------1ö
t =
è K ø
radial axis, the efficiency factor e may be determined by the
following formula (see Fig 19): 100 pM 2ö 0 ,5
æ ---------------------
t1 =
è eK ø
1
e = ----------------------------------------------------------------------------------
s
----------- [ 1 – ( 0 ,5 sin2 α ) ] + m sin 2α where (see also Fig 20):
s–d
t : Wall thickness at the corners, in mm
where:
s : Pitch of the hole row considered, in mm t1 : Thickness of drilled wall, in mm
d : Diameter of holes, in mm. The hole diameter d p : Design pressure, in MPa
may be reduced by the amount Y/ecp where Y is K : Permissible stress, in N/mm2, obtained as
the compensating area, in mm2, of nozzle and specified in [2.3]
welds and ecp the calculated unpierced shell
thickness, see [2.8.9] and Fig 18 a : Internal half width of the header, in a direc-
tion parallel to the wall under consideration,
α : Angle between the axis of hole row considered in mm
and the axis of the cylinder (α = 0° if the hole
row is parallel to the cylinder generating line; b : Internal half width of the header, in a direc-
α = 90° for circumferential hole row) tion normal to the wall under consideration,
in mm
m : Coefficient depending upon the ratio d/s, as
obtained from Tab 13. For intermediate values c : Distance between the axis of the hole row
of d/s, the value of m is to be obtained by linear considered and the centreline of the header
interpolation. wall, in mm
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 77
Pt C, Ch 1, Sec 3
2a
c
s d 2b
e : Efficiency factor of holes in the wall, deter- ance. The thickness obtained by the above formula is to
mined by the following formulae: be increased by 1,5 mm. See also [2.4.7].
s–d
e = ----------- for d < a Table 14 : Minimum thickness of water tubes
s
s – 0 ,67d
e = ------------------------ for a ≤ d < 1 ,3 a
s Minimum thickness in mm of tubes subject
s – 0 ,33d to internal pressure of cylindrical boilers and
e = ------------------------ for d ≥ 1 ,3a water tube boilers having the feed water system
s
Outside Closed type, Open type,
where: diameter if equipped with not equipped with
in mm suitable devices for suitable devices for
s : Pitch of the holes, in mm, of the
reducing the oxygen reducing the oxygen
longitudinal or diagonal row
concentration in the concentration in the
under consideration. For a stag- water water
gered pattern of holes the pitch
of the diagonal row is to be con- < 38 1,8 2,9
sidered 38 - 48,3 2,0 2,9
d : Diameter of the holes, in mm 51 - 63,5 2,4 2,9
M1 : Coefficient to be calculated by the following 70 2,6 3,2
formula: 76,1 - 88,9 2,9 3,2
a + b – ab
2 2 101,6 - 127 3,6 −
M 1 = ------------------------------
50
M2 : Coefficient (to be taken always positive) to 2.10 Water tubes, superheaters and econo-
be calculated by one of the following for- miser tubes of boilers
mulae, as appropriate:
2.10.1
• For a non-staggered pattern of holes:
a) The thickness of tubes of evaporating parts, economisers
1 3 and superheaters exposed to gases which are subject to
b – --- a 2 – a b + --- c 2
2
2 2 internal pressure is not to be less than the value t given
M2 = ------------------------------------------------
-
50 by the following formula:
• For a staggered pattern of holes: pd
t = ----------------- + 0 ,3
2K + p
1
b 2 – --- a 2 – a b where:
2
M 2 = --------------------------------- cos α
50 p : Design pressure, in MPa
where α is the angle between the axis of the K : Permissible stress, in N/mm 2, obtained as
diagonal row of the holes under considera- specified in [2.3]
tion and the axis of the header, in the case of d : Outside diameter of tube, in mm.
a staggered pattern of holes.
However, irrespective of the value calculated by the for-
b) The thickness obtained by the formulae in a) is “net” mulae in item a), the thickness t of tubes is not to be less
thickness, as it does not include any corrosion allow- than the values given in Tab 14.
78 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
2.11 Additional requirements for fired pres- 2.12.3 Supported flat head
sure vessels a) Breathing space
2.11.1 Insulation for headers and combustion • Stays are to give breathing space around the furnace
chambers tube connections and tube nests and equally divide
Those parts of headers and/or combustion chambers which the unstayed areas. Breathing space between fur-
are not protected by tubes and are exposed to radiant heat nace tube and tube nests are to be a minimum of
or to high temperature gases are to be covered by suitable 50 mm or 5% of the shell outside diameter, which-
insulating material. ever is the larger, but need not be more than
100 mm.
2.11.2 Connections of tubes to drums and tube plates • Breathing space between furnace tube and shell
Tubes are to be adequately secured to drums and/or tube depends on the thickness of the plate of the type of
plates by expansion, welding or other appropriate proce- end and of the dimensions of the boiler but is to be
dure. not less than 50 mm or, for bowling hoop furnaces
a) Where the tubes are secured by expanding or equiva- tubes, not less than 75 mm.
lent process, the height of the shoulder bearing the tube, b) The thickness of stayed flat heads, or of heads supported
measured parallel to the tube axis, is to be at least 1/5 of by flanges, is not to be less than the value t, in mm,
the hole diameter, but not less than 9 mm for tubes nor- given by the following formula:
mal to the tube plate or 13 mm for tubes angled to the 0 ,5
100p
tube plate. The tubes ends are not to project over the t = D -----------------------------------------
-
C C1 K ( 1 + C 2 B 2 )
other face of the tube plate more than 6 mm.
where:
b) The tube ends intended to be expanded are to be par-
tially annealed when the tubes have not been annealed B : Ratio of the thickness of the large washer or
by the manufacturer. doubler, where fitted, to the thickness of the
plate:
2.12 Additional requirements for vertical boil- B = t1 / t
ers and fire tube boilers The value of B is to be taken between 0,67
and 1
2.12.1 General K : Permissible stress, in N/mm2, obtained as
The scantlings of the shells of vertical boilers and fire tube specified in [2.3]
boilers are to be determined in accordance with [2.4].
C : • when the plate is not exposed to flame:
2.12.2 Ends of vertical boilers C=1
a) The minimum thickness of the dished ends forming the • when the plate is exposed to flame:
upper part of vertical boilers and subject to pressure on C = 0,88
their concave face is to be determined in accordance C1 : • when the plate is supported by welded stays:
with [2.5]. C1 = 462
b) When the end is supported in its centre by an uptake, • for plates supported by flanges or equivalent:
the minimum thickness t, in mm, is to be calculated C1 = 704
with the following formula: C2 : • when no doublers are fitted: C2 = 0
pR • when a complete doubling plate is fitted,
t = 0 ,77 --------I
K adequately joined to the base plate:
where: C2 = 0,85
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 79
Pt C, Ch 1, Sec 3
The value of D is to be in accordance with the following or points of tangency of the circle with
provisions: the contour line). To this end, the con-
• In the parts of the flat heads between the stays: tour of the part under consideration is to
D : D = diameter, in mm, of the largest cir- be drawn at the beginning of the flang-
cle which can be drawn through the ing or connection curve if its inside
centre of at least three stays without radius does not exceed 2,5 times the
enclosing any other stay, where the stays thickness of the plate, or, where such
are not evenly spaced (see Fig 21); or radius is greater, at the above-mentioned
distance (of 2,5 times the thickness of
D = (a2 + b2)0,5 where the stays are the plate) from the ideal intersection
evenly spaced, considering the most
with other surfaces (see Fig 21).
unfavourable condition,
where: c) When applying the formulae for calculation of thickness
a : Distance between two adja- of heads covered by this sub-article, the position of
cent rows of stays, in mm plates in the most unfavourable condition is to be con-
b : Pitch of stays in the same sidered.
row, in mm
d) Where various types of supports are provided, the value
• In the parts of the flat heads between the stays and of C1 should be the arithmetic mean of the values of C1
the boundaries, where flat heads are generally sup- appropriate to each type of support.
ported by flanges or shapes, or connected to other
parts of the boiler: e) The thickness obtained by the formulae in a), is “net”
D : Diameter, in mm, of the largest circle thickness, as it does not include any corrosion allow-
which can be drawn through not less ance. The thickness obtained by the above formula is to
than three points of support (stay centres be increased by 1 mm. See also [2.4.7].
Figure 21 :
2
3
1 Øb 4
a a
φb
Key:
1 : Boundaries of areas supported by individual stays
2 : To establish the area supported by bar stays or stay tubes in boundary rows, the boundary of the loaded area is to terminate at
the centre of the associated main circle
3 : Main circles, diameter b
4 : Bar stays
5 : Stay tubes
6 : Termination of boundary areas where stay tubes are situated in the boundary rows only.
80 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
2.12.4 Flat tube plates Doublers are only permitted where the tube plate does
a) Flat tube plates in tube bundles not form part of a combustion chamber.
The thickness of the parts of flat tube plates contained in d) Tube plates not supported by stays
the tube bundle and supported by stay tubes is not to be Flat tube plates which are not supported by stay tubes
less than the value t, in mm, given by the following for- (e.g. in heat exchangers), are subject of special consid-
mula: eration by the Society (see also [2.14]).
p 0 ,5 e) Stay and stay tube scantling
t = s æ ------------ö
è 2 , 8Kø
• The diameter of solid stays of circular cross-section
where: is not to be less than the value d calculated by the
p : Design pressure, in MPa following formula:
0 ,5
K : Permissible stress, in N/mm2, obtained as æ pA
-------ö
d =
specified in [2.3] è K ø
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 81
Pt C, Ch 1, Sec 3
t
• In case of an even number of stays:
pL ( L – s )l n + 2
t = ------------------------2- ⋅ -------------
0 ,25R m a n + 1
≥ 50
where:
p : Design pressure, in MPa
a : Depth of the girder plate at mid-length, in
t ≥t
mm
L : Length of girder between supports, in mm
DA
s : Pitch of stays, in mm
n : Number of stays on the girder
l : Distance between centres of girders, in mm
Rm : Minimum ultimate tensile strength of the t
material used for the plates, in N/mm2.
The above formulae refer to the normal arrangement 2.12.5 Fire tubes
where: a) The thickness of fire tubes subject to external pressure in
• The stays are regularly distributed over the length L. cylindrical boilers is not to be less than the value t, in
• The distance from the supports of the outer stays mm, calculated by the following formula:
does not exceed the uniform pitch s. pd
t = ------------------- + 1 ,8
• When the tops of the combustion chambers are con- 0 ,15R m
nected to the sides with curved parts with an exter- where:
nal radius less than 0,5 l, the distance of end girders
from the inner part of the side surface does not p : Design pressure, in MPa
exceed l. d : Outside diameter of tube, in mm
• When the curvature radius mentioned under item Rm : Minimum ultimate tensile strength of the
just above exceeds 0,5 l, the distance of the end tube material, in N/mm2.
girders from the beginning of the connection does
The minimum acceptable thickness is given in Tab 15.
not exceed 0,5 l.
In other cases a direct calculation is to be made using a b) The values of t determined by the above-mentioned for-
safety factor not less than 5, with respect to the mini- mula are to be considered as theoretical values for
mum value of the tensile strength Rm. straight tubes, not taking account of the manufacturing
tolerance. Where the tubes are not sized precision
i) Ogee rings tubes, the thickness calculated by the formula in a) is to
The thickness of ogee rings connecting the furnaces to be increased by 12,5% to take into account the manu-
the shell in vertical auxiliary boilers (see Fig 22), where facturing tolerance. In the case of bent tubes, the thick-
the latter support the weight of the water above the fur- ness of the thinner part in way of the bend is not to be
nace, is not to be less than the value t, in mm, given by less than that given by the above formula.
the following formula:
c) Whenever abnormal corrosion and erosion may occur
t = [1,02 ⋅ 10−3 p DA (DA − dA)]0,5 +1 during service the corrosion constant of 1,8 in the for-
where: mula may be increased to the satisfaction of the Society.
p : Design pressure, in MPa
82 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
Table 15 : Minimum thickness of fire tubes E : Elastic modulus, in MPa, at design tempera-
ture T, in °C, and equal to:
Nominal outside diameter Lowest nominal thickness t
E = 208800 − 93,4 T
d ≤ 88,9 3,00 b) Stiffeners
88,9 < d ≤ 114,3 3,15 Stiffeners welded to furnaces tubes according to a stand-
114,3 < d ≤139,7 3,50 ard accepted by the Society may be considered as pro-
viding effective stiffening (reduction of L in upper
139,7 < d ≤168,3 3,99
formulae).
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 83
Pt C, Ch 1, Sec 3
RS,MIN : Value of the minimum yield strength (ReH), or a) Hemispherical ends: the thickness of the ends is to be
0,2% proof stress (Rp 0,2), at the ambient temper- not less than the thickness calculated for spherical shells
ature, in N/mm2. In no case is the value RS,MIN to in accordance with [2.4.4]
exceed: b) Convex ends: see Fig 23
• 0,75 Rm for normalised steels
c) Concave base ends: see Fig 24
• 0,90 Rm for quenched and tempered steels.
d) Ends with openings: see Fig 25
2.13.3 Dished heads e) Other types of ends are to be specially considered by
Dished ends are to comply with the following requirements: the Society.
t t
r r
t
t H 2 H
2
0,5DE 0,5DE
t t
0,5DE
t t
h h
1 1
t t
1 1
r t r t
2 2
H H
0,5DE 0,5DE
t
H
r
h1
t1
t2
r
h2
t
t3
0,5 D
E
84 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
2.14 Heat exchangers c) Where fitted, superheaters which may be shut-off from
the boiler are to be provided with at least one safety
2.14.1 Scantlings valve; such valve(s) cannot be considered as part of the
boiler safety valves required in item a).
a) Vessels are to be designed in accordance with the appli-
cable requirements stated in [2.4] and [2.5]. d) In the case of boilers fitted with a separate steam accu-
mulator, safety valves may be fitted on the accumulator
b) Tubes are to be designed in accordance with [2.10.1]. if no shut-off is provided between it and the boiler and if
c) Tube plates are to be designed in accordance with a the connecting pipe is of a size sufficient to allow the
standard accepted by the Society. whole steam production to pass through, without
increasing the boiler pressure more than 10% above the
2.14.2 Thermal oil heat exchangers design pressure.
The provisions of [2.14.1] apply also to thermal oil heat 3.2.2 Relieving capacity of safety valves
exchangers. However, irrespective of the thickness obtained
by the formula in [2.10.1], the tube thickness of oil fired
a) The relieving capacity of each safety valve Q, in kg/h, is
and exhaust fired thermal oil heaters is to be not less than
to be determined by the appropriate formula below in
the values indicated in Tab 16.
order that:
Q≥W
Table 16 : Minimum thickness of
thermal oil heat exchanger tubes • saturated steam:
CA ( 10 P + 1 , 05 )
Outside Minimum thickness, in mm, of tubes Q = -------------------------------------------
100
diameter, subject to internal pressure of oil fired and
in mm exhaust fired thermal oil heaters • superheated steam:
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 85
Pt C, Ch 1, Sec 3
Higher values of coefficient C may be • where it is not possible to fit the safety valves
admitted for safety valves of approved type directly on the superheater headers, they are to be
and having undergone, in the presence of mounted on a strong nozzle fitted as close as practi-
the Surveyor or according to a procedure cable to the superheater outlet. The cross-sectional
considered as equivalent by the Society, area for passage of steam through restricted orifices
capacity tests with conditions of pressure of the nozzles is not to be less than 1/2 the aggregate
and temperature comparable to those of the area of the valves, calculated with the formulae of
plant considered. In such a case, coefficient [2.3.2] when C ≤ 10, and not less than the aggregate
C is to be, as a rule, taken as 90% of the area of the valves when C > 10
resulting value from the capacity test
• safety valve bodies are to be fitted with drain pipes
v : Specific volume of saturated steam at the of a diameter not less than 20 mm for double valves,
pressure corresponding to the superheater and not less than 12 mm for single valves, leading to
outlet the bilge or to the hot well. Valves or cocks are not
to be fitted on drain pipes.
vS : Specific volume of superheated steam at the
temperature corresponding to the super- d) Exhaust pipes
heater outlet.
• the minimum cross-sectional area of the exhaust
b) When the safety valves are fitted at the superheater out- pipes of safety valves which have not been experi-
let. Their relieving capacity is to be such that, during the mentally tested is not to be less than C times the
discharge of safety valves, a sufficient quantity of steam aggregate area A
is circulated through the superheater to avoid damage. • the cross-sectional area of the exhaust manifold of
c) The orifice diameter in way of the safety valves seat is safety valves is to be not less than the sum of the
not to be less than 40 mm. Where only one safety valve areas of the individual exhaust pipes connected to it
need be fitted, the orifice minimum diameter is not to • silencers fitted on exhaust manifolds are to have a
be less than 50 mm. Valves of large relieving capacity free passage area not less than that of the manifolds
with 15 mm minimum diameter may be accepted for
boilers with steam production not exceeding 2000 kg/h. • the strength of exhaust manifolds and pipes and
associated silencers is to be such that they can with-
d) Independently of the above requirements, the aggregate stand the maximum pressure to which they may be
capacity of the safety valves is to be such as to discharge subjected, which is to be assumed not less than 1/4
all the steam that can be generated without causing a of the safety valve setting pressure
transient pressure rise of more than 10% over the design
• in the case that the discharges from two or more
pressure.
valves are led to the same exhaust manifold, provi-
sion is to be made to avoid the back pressure from
3.2.3 Miscellaneous safety valve requirements
the valve which is discharging influencing the other
a) Safety valves operated by pilot valves valves
The arrangement on the superheater of large relieving • exhaust manifolds are to be led to the open and are
capacity safety valves, operated by pilot valves fitted in to be adequately supported and fitted with suitable
the saturated steam drum, is to be specially considered expansion joints or other means so that their weight
by the Society. does not place an unacceptable load on the safety
valve bodies.
b) Safety valve setting
• safety valves are to be set under steam in the pres- e) Steam generator heated by steam
ence of the Surveyor to a pressure not higher than Steam heated steam generators are also to be protected
1,03 times the design pressure against possible damage resulting from failure of the
heating coils. In this case, the area of safety valves cal-
• safety valves are to be so constructed that their set-
culated as stated in [3.2.2] may need to be increased to
ting may not be increased in service and their spring
may not be expelled in the event of failure. In addi- the satisfaction of the Society, unless suitable devices
tion, safety valves are to be provided with simple limiting the flow of steam in the heating coils are pro-
vided.
means of lifting the plug from its seat from a safe
position in the boiler or engine room
3.2.4 Other requirements
• where safety valves are provided with means for reg-
Access arrangement
ulating their relieving capacity, they are to be so fit-
ted that their setting cannot be modified when the a) Boilers are to be provided with openings in sufficient
valves are removed for surveys. number and size to permit internal examination, clean-
ing and maintenance operations. In general, all pressure
c) Safety valve fitting on boiler
vessels which are part of a boiler with inside diameter
• the safety valves of a boiler are to be directly con- exceeding 1200 mm, and those with inside diameter
nected to the boiler and separated from other valve exceeding 800 mm and length exceeding 2000 mm, are
bodies to be provided with access manholes.
86 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
f) Covers are to be of self-closing internal type. Small c) Where several boilers supply steam to common mains,
opening covers of other type may be accepted by the the arrangement of valves is to be such that it is possible
Society on a case by case basis. to positively isolate each boiler for inspection and main-
tenance. In addition, for water tube boilers, non-return
g) Covers of the internal type are to have a spigot passing devices are to be fitted on the steam outlets of each
through the opening. The clearance between the spigot boiler.
and the edge of the opening is to be uniform for the
whole periphery of the opening and is not to exceed d) Where steam is used for essential auxiliaries (such as
1,5 mm. whistles, steam operated steering gears, steam operated
electric generators, etc.) and when several boilers are
h) Closing devices of internal type covers, having dimen- fitted on board, it is to be possible to supply steam to
sions not exceeding 180mm x 230mm, may be fitted these auxiliaries with any one of these boilers out of
with a single fastening bolt or stud. Larger closing operation.
devices are to be fitted with at least two bolts or studs.
e) Each steam stop valve exceeding 150 mm nominal
i) Covers are to be designed so as to prevent the disloca- diameter is to be fitted with a bypass valve.
tion of the required gasket by the internal pressure. Only
continuous ring gaskets may be used for packing. Feed check valves
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 87
Pt C, Ch 1, Sec 3
d) Feed check valves are to be fitted with control devices 3.3.2 Thermal oil heater design
operable from the stokehold floor or from another a) Heaters are to be so constructed that neither the sur-
appropriate location. In addition, for water tube boilers, faces nor the thermal oil becomes excessively heated at
at least one of the feed check valves is to be arranged so any point. The flow of the thermal oil is to be ensured by
as to permit automatic control of the water level in the forced circulation.
boiler.
b) The surfaces which come into contact with the thermal
e) Provision is to be made to prevent the feed water from oil are to be designed for the design pressure, subject to
getting in direct contact with the heated surfaces inside the minimum pressure of 1 MPa.
the boiler and to reduce, as far as possible and neces-
c) Copper and copper alloys are not permitted.
sary, the thermal stresses in the walls.
Drains d) Heaters heated by exhaust gas are to be provided with
inspection openings at the exhaust gas intake and out-
Each superheater, whether or not integral with the let.
boiler, is to be fitted with cocks or valves so arranged
that it is possible to drain it completely. e) Oil fired heaters are to be provided with inspection
openings for examination of the combustion chamber.
Water sample The opening for the burner may be considered as an
a) Every boiler is to be provided with means to supervise inspection opening, provided its size is sufficient for this
and control the quality of the feed water. Suitable purpose.
arrangements are to be provided to preclude, as far as f) Heaters are to be fitted with means enabling them to be
practicable, the entry of oil or other contaminants which completely drained.
may adversely affect the boiler. g) Thermal oil heaters heated by exhaust gas are to be fit-
b) For this purpose, boilers are to be fitted with at least one ted with a permanent system for extinguishing and cool-
water sample cock or valve. This device is not to be ing in the event of fire, for instance a pressure water
connected to the water level standpipes. spraying system.
c) Suitable inlets for water additives are to be provided in
3.3.3 Safety valves of thermal oil heaters
each boiler.
Each heater is to be equipped with at least one safety valve
Marking of boilers having a discharge capacity at least equal to the increase in
a) Each boiler is to be fitted with a permanently attached volume of the thermal oil at the maximum heating power.
plate made of non-corrosive metal, with indication of During discharge the pressure may not increase above 10%
the following information, in addition to the identifica- over the design pressure.
tion marks (name of manufacturer, year and serial
number): 3.3.4 Pressure vessels of thermal oil heaters
• the design pressure The design pressure of all vessels which are part of a ther-
mal oil system, including those open to the atmosphere, is
• the design temperature to be taken not less than 0,2 MPa.
• the test pressure and the date of the test.
3.3.5 Equipment of the expansion, storage and drain
b) Markings may be directly stamped on the vessel if this tanks
does not produce notches having an adverse influence
For the equipment to be installed on expansion, storage and
on its behaviour in service.
drain tanks, see Ch 1, Sec 7, [13].
c) For lagged vessels, these markings are also to appear on
a similar plate fitted above the lagging. 3.3.6 Marking
Each thermal oil heater and other pressure vessels which
3.3 Thermal oil heaters and thermal oil are part of a thermal oil installation are to be fitted with a
installation permanently attached plate made of non-corrosive metal,
with indication of the following information, in addition to
3.3.1 General the identification marks (name of manufacturer, year and
serial number):
a) The following requirements apply to thermal oil heaters
in which organic liquids (thermal oils) are heated by oil • Heaters
fired burners, exhaust gases or electricity to tempera- - maximum allowable heating power
tures below their initial boiling point at atmospheric - design pressure
pressure.
- maximum allowable discharge temperature
b) Thermal oils are only to be used within the limits set by
- minimum flow rate
the manufacturer.
- liquid capacity
c) Means are to be provided for manual operation. How-
ever, at least the temperature control device on the oil • Vessels
side and flow monitoring are to remain operative even - design pressure
in manual operation. - design temperature
d) Means are to be provided to take samples of thermal oil. - capacity.
88 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 89
Pt C, Ch 1, Sec 3
2
5
c
1 4
B 6
A
A
F
B
3
9
E
8 7
Key
1: Nozzle (set in); 2: Flange; 3: Nozzle (set on); 4: Reinforcing plate; 5: Non-pressure part;
6: Pad (set in); 7: Pad (set on); 8: Manhole frame; 9: Flat plate.
90 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
b) Joints of class 3 pressure vessels are also subject to the the thinner plate next to the joint and for a length of at
requirement in a), however connection of dished heads least 30 mm.
to shells by lap welds may be accepted. Fig 27 shows
some acceptable details of circumferential lap welds for Figure 27 : Example of acceptable lap-joints
class 3 pressure vessels.
t
4.2.2 Shell longitudinal and circumferential welds
t
Longitudinal and circumferential joints are to be welded t1
from both sides of the plate. Welding from one side may be
allowed only when there is evidence that the welding proc-
ess permits a complete penetration and a sound weld root.
If a backing strip is used, it is to be removed after welding t ≥ 3 t1 1,5 t1
and prior to any non-destructive examination. However, the (a)
backing strip may be retained in circumferential joints of
class 2 vessels, having a thickness not exceeding 15 mm, t
and of class 3 vessels, provided that the material of the
backing strip is such as not to adversely affect the weld.
t
4.2.3 Plates of unequal thickness t1
b) If the joint is to undergo radiographic examination, the Details (b) and (c) may be used only for pressure vessels having
thickness of the thicker plate is to be reduced to that of internal diameter less than 600mm.
(a) (b)
t t
t
(c) (d)
(D)
(e) (f)
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 91
Pt C, Ch 1, Sec 3
25˚
20˚
3mm
3mm
(i)
t
t
(j) (k)
92 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
t2 t2
is the greater
whichever
t 2/3 or 6 mm
t2
2/3 t
When t1 is greater than 16 mm,
use preferably sketch (a)
t
t1
a
a = t/10 or 6 mm,
whichever is the greater
(a) (b)
t2
BACKING RING
(c) (d)
t t
is the greater
is the greater
t/3 or 6 mm
t/3 or 6 mm
whichever
whichever
t t
t
See sketch (a)
(e) (f)
t t
90˚
t
(g)
90˚
(h) (i)
(j)
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 93
Pt C, Ch 1, Sec 3
c) Doubling plates for attachment of accessories such as ble type, size and preparation in accordance with the
fixing lugs or supports are to be of sufficient size to approved plans.
ensure an adequate distribution of loads on pressure
parts; such doubling plates are to have well rounded 4.2.7 Connections of stays to tube plates
corners. Attachment of accessories such as ladders and
a) Where stays are welded, the cross-sectional area of the
platforms directly on the walls of vessels such that they weld is to be at least 1,25 times the cross-section of the
restrain their free contraction or expansion is to be stay.
avoided.
b) The cross-sectional area of the end welding of welded
d) Welded connections of nozzles and other fittings, either stay tubes is to be not less than 1,25 times the cross-sec-
with or without local compensation, are to be of a suita- tional area of the stay tube.
t t
To be used only for nozzles of
small thickness and diameter
≥t ≥t
≥t
≥t
≥ 0,7 t
(k) (l)
t t
t/3 or 6 mm
t/3 or 6 mm
≥t ≥t
whichever whichever
is the greater is the greater
(m) (n)
t t
t/3 or 6 mm
t/3 or 6 mm
≥t ≥t
whichever
whichever
is the greater is the greater
≥ 0,7 t
(o) (p)
94 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
t t
t Remove by mechanical
(q) (r) means after welding
Note: Where preparations of Fig 33 are carried out, the shell is to be carefully inspected to ascertain the absence of lamination.
t or 5 mm
(a) whichever
is greater
(b)
t
t
t
(c) t or 5 mm t or 5 mm
whichever whichever
is greater is greater
(d)
≥ 1,5t or 6 mm
≥ 1,5t or 6 mm
whichever
whichever
is greater
is greater
t
≥ 1,5t or 6 mm
(e) (f) whichever
is greater
t or 5 mm
whichever
is greater
t
(g)
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 95
Pt C, Ch 1, Sec 3
0-3 mm
0,7 t
t
t
0,7 t
(a) (b)
t/3 or 6 mm
whichever is greater
t
(c)
t1
t2
t2
≥ 0,7 t
(d) (e)
60˚
a = t/3 or 6 mm (g)
whichever is the greater
(f)
Preparation shown on sketches (d), (e)
and (f) are to be used when the joint is
t
(h)
96 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
1,5 mm
1,5 mm 1,5 mm
a = d/4 1,5 mm a = d/5
40˚
d
d
a
a
(a) (b) (c)
6 mm 6 mm
a
a
d
d
t t
t1 > 0,75 t t1 > 0,75 t
t1 /3 t1 /3
(d) (e)
t + 3 mm 3 mm
t
(f) t
(g)
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 97
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98 Bureau Veritas Rules for the Classification of Offshore Units May 2006
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• slowly cooling the vessel in the furnace down to a Pressure vessels and pipes of class 3 and associated parts
temperature not exceeding 400°C, with subsequent are not required to be stress relieved, except in specific
cooling allowed out of the furnace in still air. cases.
b) As far as possible, vessels are to be heat treated in a sin- 4.7.3 Heat treatment procedure
gle operation. However, when the sizes of the vessels
The temperature of the furnace at the time of introduction of
are such that heat treatment requires several operations,
the vessel is not to exceed 400°C.
care is to be taken such that all the parts of the vessels
undergo heat treatment in a satisfactory manner. In par- a) The heating rate above 400°C is not to exceed:
ticular, a cylindrical vessel of great length may be • 220°C per hour if the maximum thickness is not
treated in sections in a furnace if the overlap of the more than 25 mm, or
heated sections is at least 1500 mm and if parts outside • (5500 / tA)°C per hour, with a minimum of 55°C per
the furnace are lagged to limit the temperature gradient hour, if the maximum thickness tA , in mm, is more
to an acceptable value. than 25 mm
4.7.2 Thermal stress relieving b) The cooling rate in the furnace is not to exceed:
Upon completion of all welding, including connections of • −280°C per hour if the maximum thickness is not
nozzles, doublers and fittings, pressure vessels of classes 1 more than 25 mm, or
and 2, boilers and associated parts are to be subjected to an • −(7000 / tA)°C per hour, with a minimum of −55°C
effective stress relieving heat treatment in the following cases: per hour, if the maximum thickness tA , in mm, is
• Pressure vessels of classes 1 and 2 containing fluids at a more than 25 mm.
temperature not less than the ambient temperature, Unless specially justified, heat treatment temperatures and
where the thickness exceeds that indicated in Tab 17 duration for maintaining these temperatures are to comply
• Boilers and steam generators for thicknesses higher than with the values in Tab 18.
20 mm or, depending upon the type of steel, for lower
Table 18 : Heat treatment procedure
thicknesses as required for class 1 pressure vessels.
Time per
Table 17 : Thermal stress relieving 25 mm of Minimum
Grade Temperatures
maximum time
Thickness (mm) above which thickness
post-weld heat treatment Carbon steels 580-620°C 1 hour 1 hour
Grade is required
0,3Mo 620-660°C 1 hour 1 hour
Unfired pressure 1Mn 0,5Mo
Boilers
vessels
1Mn 0,5MoV
Rm = 360 N/mm2 Grade HA 14,5 14,5 0,5Cr 0,5Mo
Rm = 410 N/mm2 Grade HA 1Cr 0,5Mo 620-660°C 1hour 2 hours
Rm = 360 N/mm2 Grade HB 20 30 2,25Cr 1Mo 600-750°C (1) 2 hours 2 hours
Rm = 410 N/mm2 Grade HB
(1) The temperature is to be chosen, with a tolerance of
Rm = 360 N/mm2 Grade HD 20 38 ± 20°C, in this temperature range in order to obtain the
Rm = 410 N/mm2 Grade HD required mechanical characteristics
Rm = 460 N/mm2 Grade HB 20 25
4.7.4 Alternatives
Rm = 510 N/mm2 Grade HB
When, for special reasons, heat treatment is carried out in
Rm = 460 N/mm2 Grade HD 20 35 conditions other than those given in [4.7.2], all details
Rm = 510 N/mm2 Grade HD regarding the proposed treatment are to be submitted to the
0,3Mo 20 20 Society, which reserves the right to require tests or further
1Mn 0,5Mo investigations in order to verify the efficiency of such treat-
1Mn 0,5MoV ment.
0,5Cr 0,5Mo 4.7.5 Execution of heat treatment
1Cr 0,5Mo ALL ALL Furnaces for heat treatments are to be fitted with adequate
2,25Cr 1Mo means for controlling and recording temperature; tempera-
tures are to be measured on the vessel itself. The atmos-
Applications at temperatures less than the ambient tempera- phere in the furnaces is to be controlled in order to avoid
ture and/or steels other than those indicated above are to be abnormal oxidation of the vessel.
the subject of special consideration by the Society.
Stress relieving heat treatment is not to be required when the 4.7.6 Treatment of test plates
minimum temperature of the fluid is at least 30°C higher than Test plates are normally to be heated at the same time and
the KV-notch impact test temperature specified for the steel; in the same furnace as the vessel.
this difference in temperature is also to be complied with for When separate heat treatment of test plates cannot be
welded joints (both in heat-affected zones and in weld metal). avoided, all precautions are to be taken such that this treat-
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 99
Pt C, Ch 1, Sec 3
ment is carried out in the same way as for the vessel, specif- c) The impact energy measured at 0°C is not to be less
ically with regard to the heating rate, the maximum than the values given in NR216 Materials for the steel
temperature, the duration for maintaining this temperature grade concerned.
and the cooling conditions.
d) The test piece for macrographic examination is to per-
mit the examination of a complete transverse section of
4.7.7 Welding after heat treatment
the weld. This examination is to demonstrate good pen-
a) Normally, welding after heat treatment is only allowed if: etration without lack of fusion, large inclusions and sim-
ilar defects. In case of doubt, a micrographic
• the throat of welding fillets does not exceed 10 mm
examination of the doubtful zone may be required.
• the largest dimension of openings in the vessel for
the accessories concerned does not exceed 50 mm. 4.8.3 Re-tests
b) Any welding of branches, doubling plates and other a) If one of the test pieces yields unsatisfactory results, two
accessories on boilers and pressure vessels after heat similar test pieces are to be taken from another test
treatment is to be submitted for special examination by plate.
the Society. b) If the results for these new test pieces are satisfactory
and if it is proved that the previous results were due to
4.8 Welding samples local or accidental defects, the results of the re-tests may
be accepted.
4.8.1 Test plates for welded joints
a) Test plates of sufficient size, made of the same grade of 4.9 Specific requirements for class 1 vessels
steel as the shell plates, are to be fitted at each end of
the longitudinal joints of each vessel so that the weld in 4.9.1 General
the test plates is the continuation of these welded joints. The following requirements apply to class 1 pressure ves-
There is to be no gap when passing from the deposited sels, as well as to pressure vessels of other classes, whose
metal of the joint to the deposited metal of the test plate. scantlings have been determined using an efficiency of
welded joint e greater than 0,90.
b) No test plate is required for circumferential joints if
these joints are made with the same process as longitu-
4.9.2 Non-destructive tests
dinal joints. Where this is not the case, or if there are
only circumferential joints, at least one test plate is to be a) All longitudinal and circumferential joints of class 1 ves-
welded separately using the same welding process as sels are to be subject of 100% radiographic or equiva-
for the circumferential joints, at the same time and with lent examination with the following exceptions:
the same welding materials. • for pressure vessels or parts designed to withstand
c) Test plates are to be stiffened in order to reduce as far as external pressures only, at the Society’s discretion,
possible warping during welding. The plates are to be the extent may be reduced up to approximately 30%
straightened prior to their heat treatment which is to be of the length of the joints. In general, the positions
carried out in the same conditions as for the corre- included in the examinations are to include all
sponding vessel (see also [4.7.6]). welding crossings.
• for vessels not intended to contain toxic or danger-
d) After radiographic examination, the following test
ous matters, made of carbon steels having thickness
pieces are to be taken from the test plates:
below 20 mm when the joints are welded by
• one test piece for tensile test on welded joint approved automatic processes at the Society’s dis-
cretion, the extent may be reduced up to approxi-
• two test pieces for bend test, one direct and one
reverse mately 10% of the length of the joints. In general,
the positions included in the examinations are to
• three test pieces for impact test include all welding crossings.
• one test piece for macrographic examination. • for circumferential joints having an external diame-
ter not exceeding 175 mm, at the Society’s discre-
4.8.2 Mechanical tests of test plates tion, the extent may be reduced up to approximately
10% of the total length of the joints.
a) The tensile strength on welded joint is not to be less
than the minimum specified tensile strength of the plate. b) Fillet welds for parts such as doubling plates, branches
or stiffeners are to undergo a spot magnetic particle test
b) The bend test pieces are to be bent through an angle of
for at least 10% of their length. If magnetic particle tests
180° over a former of 4 times the thickness of the test
cannot be used, it is to be replaced by liquid penetrant
piece. There is to be no crack or defect on the outer surface
test.
of the test piece exceeding in length 1,5 mm transversely
or 3 mm longitudinally. Premature failure at the edges of c) Welds for which non destructive tests reveal unaccepta-
the test piece is not to lead to rejection. As an alternative, ble defects, such as cracks or areas of incomplete
the test pieces may be bent through an angle of 120° over a fusion, are to be rewelded and are then to undergo a
former of 3 times the thickness of the test piece. new non destructive examination.
100 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
4.10.3 Number of test samples 5.1.5 Water level indicators - Special requirements for
fire tube boilers (vertical and cylindrical boilers)
In general, the same requirements of [4.9.3] apply also to
class 2 pressure vessels. However, test plates are required a) For cylindrical boilers, the two water level indicators
for each 50 m of longitudinal and circumferential weldings mentioned in [5.1.3] are to be distributed at each end of
(or fraction). the boiler; i.e. double front cylindrical boilers are to
have two level indicators on each front.
4.11 Specific requirements for class 3 vessels b) A system of at least two suitably located and remote
controlled gauge-cocks may be considered as the equiv-
4.11.1 For vessels whose scantlings have been determined alent device mentioned in [5.1.3] for cylindrical boilers
using an efficiency of welded joint e greater than 0,90, see having a design pressure lower than 1 MPa, for cylindri-
[4.9.1]. cal boilers having a diameter lower than 2 m and for
Heat treatment, mechanical tests and non-destructive tests vertical boilers having height lower than 2,3 m. Gauge-
are not required for welded joints of other class 3 vessels. cocks are to be fixed directly on the boiler shell.
c) Where level indicators are not fixed directly on the boiler
shell, but on level pillars, the internal diameter of such
5 Design and construction - Control
pillars is not to be less than the value dN given in Tab 19.
and monitoring Level pillars are to be either fixed directly on the boiler
shell or connected to the boiler by pipes fitted with cocks
5.1 Boiler control and monitoring system secured directly to the boiler shell. The internal diameter
of these pipes dC is not to be less than the values given in
5.1.1 Local control and monitoring Tab 19. The upper part of these pipes is to be arranged so
Means to effectively operate, control and monitor the oper- that there is no bend where condense water can accu-
ation of oil fired boilers and their associated auxiliaries are mulate. These pipes are not to pass through smoke boxes
to be provided locally. The functional condition of the fuel, or uptakes unless they are located inside metallic ducts
feed water and steam systems and the boiler operational having internal diameter exceeding by not less than 100
status are to be indicated by pressure gauges, temperature mm the external diameter of the pipes. Fig 38 shows the
indicators, flow-meter, lights or other similar devices. sketch of a level pillar arrangement.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 101
Pt C, Ch 1, Sec 3
Figure 38 : Level pillar arrangement before the water level reaches a level so low as to affect
the safety of the boiler and no longer be visible in the
cock gauge glass. Means are to be provided to minimise the
risk of shut-off provoked by the effect of roll and pitch
and/or transients. This shut-off system need not be
installed in auxiliary boilers which are under local super-
vision and are not intended for automatic operation.
c) Forced draft failure is to automatically shut off the fuel
supply to the burners.
d) Loss of boiler control power is to automatically shut off
the fuel supply to the burners.
level
pillar 5.1.9 Alarms
Any actuation of the fuel-oil shut-off listed in [5.1.8] is to
operate a visual and audible alarm.
102 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
5.3 Thermal oil heater control and monitoring minimum value the firing system is to be switched off
and interlocked.
5.3.1 Local control and monitoring
5.3.3 Manual control
Suitable means to effectively operate, control and monitor At least the temperature control device on the oil side and
the operation of oil fired thermal oil heaters and their asso- flow monitoring are to remain operative in manual opera-
ciated auxiliaries are to be provided locally. The functional tion.
condition of the fuel, thermal oil circulation, forced draft
and flue gas systems is to be indicated by pressure gauges, 5.3.4 Leakage monitoring
temperature indicators, flow-meter, lights or other similar Oil tanks are to be equipped with a leakage detector which,
devices. when actuated, shuts down and interlocks the thermal oil
firing system. If the oil fired heater is on stand-by, the start-
5.3.2 Flow control and monitoring ing of the burner is to be blocked if the leakage detector is
a) A flow indicator of the thermal oil is to be provided. actuated.
b) The flow detection is to be representative of the flow in 5.4 Control and monitoring requirements
each heated element.
5.4.1 Tab 20, Tab 21, Tab 22 and Tab 23 summarise the
c) The flow detection is not to be based on a measurement
control and monitoring requirements for main propulsion
of the pressure-drop through the heating element.
boilers, auxiliary boilers, oil fired thermal oil heaters and
d) Oil fired or exhaust gas heaters are to be provided with exhaust gas thermal oil heaters and incinerators, respec-
a flow monitor limit-switch. If the flow rate falls below a tively.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 103
Pt C, Ch 1, Sec 3
Table 23 : Incinerators
104 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
a) A space sufficient for adequate heat dissipation is to be 7.1.3 Class 1 pressure vessels and heat exchangers
provided on the top of boilers. In addition to the requirement in [7.1.1], testing of materials
b) Oil tanks are not permitted to be installed in spaces intended for the construction of class 1 pressure parts of
above boilers. pressure vessels and heat exchangers is to be witnessed by
the Surveyor.
6.2.5 Installation of boilers on engine room flats This requirement may be waived at the Society’s discretion
Where boilers are installed on an engine room flat and are for mass produced small pressure vessels (such as accumu-
not separated from the remaining space by means of a lators for valve controls, gas bottles, etc.).
watertight bulkhead, a coaming of at least 200 mm in
height is to be provided on the flat. The area surrounded by 7.2 Workshop inspections
the coaming may be drained into the bilge.
7.2.1 Boilers and individually produced class 1 and
6.2.6 Drip trays and gutterways 2 pressure vessels
Boilers are to be fitted with drip trays and gutterways in way The construction, fitting and testing of boilers and individu-
of burners so arranged as to prevent spilling of oil into the ally produced class 1 and 2 pressure vessels are to be
bilge. attended by the Surveyor, at the builder's facility.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 105
Pt C, Ch 1, Sec 3
7.2.2 Mass produced pressure vessels b) The test pressure may be determined as a function of a
Construction of mass produced pressure vessels which are pressure lower than p; however, in such case, the setting
type approved by the Society need not be attended by the and characteristics of the safety valves and other over-
Surveyor. pressure protective devices are also to be determined
and blocked as a function of this lower pressure.
106 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 3
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 107
Pt C, Ch 1, Sec 4
2.2.4 Interlock
2.2 Design and constructional details
The simultaneous admission of steam to the ahead and
2.2.1 Rotors and stators astern turbines is to be prevented by interlocks. Brief over-
a) All components of turbines are to be free from defects lapping of the ahead and astern valves during manoeuvring
and are to be built and installed with tolerances and may be permitted.
108 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 4
turbines is cut off. For this purpose the steam may be led
Table 2 : Limits of Rm direct to the low pressure (L.P.) turbine and either the
high pressure (H.P.) or medium pressure (M.P.) turbine
Steel Rm limits (N/mm2) can exhaust direct to the condenser.
Carbon and carbon-manganese steel 400 < Rm < 600 b) Adequate arrangements and controls are to be provided
for these emergency conditions so that the pressure and
Alloy steels for rotors 500 < Rm < 800 temperature of the steam do not exceed those which the
Alloy steels for discs and other forgings 500 < Rm < 1000 turbine and condenser can safely withstand.
c) Ships classed for unrestricted service and fitted with a
2.2.5 Turbine exhaust steam turbine propulsion plant and only one main boiler
a) Sentinel valves or other equivalent means are to be pro- are to be provided with means to ensure emergency pro-
vided at the exhaust end of all turbines. The valve dis- pulsion in the event of failure of the main boiler.
charge outlets are to be clearly visible and suitably
guarded, as necessary. 2.3 Welded fabrication
b) Where, in auxiliary steam turbines, the inlet steam pres-
2.3.1 The manufacturer’s requirements relative to the weld-
sure exceeds the pressure for which the exhaust casing
ing of turbine rotors or major forged or cast pieces, where
and associated piping up to the exhaust valve are
permitted, are to be readily identifiable when the plans are
designed, means to relieve the excess pressure are to be
submitted to the Society for approval. Requirements relative
provided.
to fabrication, welding, heat treatments, examinations, test-
2.2.6 Water accumulation prevention ing and acceptance will be stipulated on a case by case basis.
a) Non-return valves or other approved means are to be fit- In general, all weldings are to be carried out by qualified
ted in bled steam connections to prevent steam and welders in accordance with qualified welding procedures
water returning into the turbines. and using approved consumables.
b) Bends are to be avoided in steam piping in which water
may accumulate. 2.4 Control, monitoring and shut-off devices
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 109
Pt C, Ch 1, Sec 4
a change from full load to no-load may not exceed 5% on b) This arrangement is to be such as to ensure the admis-
the resumption of steady running conditions. The transient sion of steam to the astern turbine for braking purposes.
speed increase resulting from a sudden change from full
load to no-load conditions is not to exceed 10% and is to 2.4.6 Shut-off arrangement
be separated by a sufficient margin from the trip speed. a) Arrangements are to be provided for shutting off the
steam to the main turbines by a suitable hand trip
2.4.2 Overspeed devices device controlling the steam admission valve situated at
a) Each main and auxiliary turbine is to be provided with the control platform and at the turbine itself.
an overspeed protective device to prevent the rotational
b) Hand tripping for auxiliary turbines is to be arranged in
speed from exceeding the maximum rotational by more
the proximity of the turbine overspeed protective
than 15%. The device is to be actuated by the turbine
device.
shaft.
c) The hand trip device is any device which is operated
b) Where two or more steam turbines are coupled to the
manually irrespective of the way the action is per-
same gear wheel, the Society may accept the fitting of
formed, i.e. mechanically or by means of external
only one overspeed device for all the coupled turbines.
power.
c) For turbines driving electric generators, the overspeed
d) The quick-closing valves are also to be manually opera-
protective device mentioned in a) is also to be fitted
ble at the turbine and from the control platform.
with a means for manual tripping.
d) Where exhaust steam from auxiliary systems is led to e) Re-setting of the quick-closing valve device may be
the main turbine, provision is to be made to cut off the effected only at the turbine or from the control platform
steam automatically when the overspeed protective with the control valves in the closed position.
device is activated. f) Where the valves are operated by hydraulic oil systems
fitted for automatic operation, they are to be fed by two
2.4.3 Rotor axial displacement pumps: one main pump and one standby pump. In any
A quick-closing valve is to be provided which automatically event, the standby pump is to be independent. In spe-
shuts off the steam supply in the event of axial displacement cial cases, at the Society’s discretion, a hand-operated
of the rotor beyond the permissible limits stated by the man- pump may be accepted as a standby pump.
ufacturer. The device controlling the valve is to be actuated
g) The starting up of any turbine is to be possible only
by the turbine shaft.
when the quick-closing devices are ready for operation.
2.4.4 Emergency oil supply h) A quick-closing device is to be provided which auto-
For the emergency lubricating oil supply, see Ch 1, Sec 7, matically shuts off the steam supply in the event of an
[12.5]. increase in pressure or water level in the condenser
beyond the permissible limits.
2.4.5 Bearing lubrication failure
a) Main ahead turbines are to be provided with a quick- 2.4.7 Summary Tables
closing valve which automatically shuts off the steam Tab 3 and Tab 4 summarise the minimum control and mon-
supply in the event of a dangerous reduction in oil pres- itoring requirements for main propulsion and auxiliary tur-
sure in the bearing lubricating system. bines, respectively.
110 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 4
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 111
Pt C, Ch 1, Sec 4
Rotating parts (turbine rotors, shafts, stiff and flexible all all sample
couplings, bolts for couplings and other dynamically
stressed parts, integral pinions and gears)
Stationary parts (castings and plates for casings) all spot as agreed between −
the Manufacturer and
the Surveyor
Blades sample sample sample
Piping and associated fittings as required in the as required in the as required in the
appropriate section of appropriate Section of appropriate Section of
the Rules the Rules the Rules
Where there are grounds to doubt the soundness of any tur- 4.2.4 Hydrostatic tests
bine component, non-destructive tests using approved a) Turbine and nozzle casings are to be subjected to a
detecting methods may be required. hydrostatic test at the greater of the following test pres-
sures:
4.1.2 Special auxiliary turbines
b) 1,5 times the working pressure
In the case of auxiliary turbines with a steam inlet tempera- c) 1,5 times the starting pressure
ture of up to 250°C, the extent of the tests stated in Tab 5
may be limited to the disc and shaft materials. d) However, the test pressure is not to be less than
0,2N/mm2.
e) The turbine casings may be temporarily subdivided by
4.2 Inspections and testing during con-
diaphragms in order to obtain different pressure values
struction for the various stages, if necessary.
4.2.1 Inspections during construction f) Where it is not possible to perform hydrostatic tests, the
manufacturer may submit to the Society, for considera-
The following inspections and tests are to be carried out in tion, alternative proposals for testing the integrity of tur-
the presence of the Surveyor during the construction of all bine casings and the absence of defects therein.
turbines which are indicated in [1.1.1]. For shipboard tests,
g) For the bodies of quick-closing, safety, manoeuvring
see Ch 1, Sec 11, [3.3].
and control valves, the test pressure is to be 1,5 times
• material tests, as required (see [4.1]) the maximum allowable working pressure of the boiler
(approval pressure). The sealing efficiency of these
• welded fabrication (see [4.2.2])
valves when closed is to be tested at 1,1 times the work-
• non-destructive examination of turbine blades (see ing pressure.
[4.2.3]) h) Intermediate coolers and heat exchangers are to be sub-
• hydrostatic tests (see [4.2.4]) jected to a hydrostatic test at 1,5 times the working pres-
sure.
• safety valves (see [4.2.5])
i) Pressure piping, valves and other fittings are to be sub-
• thermal stability test of rotor (see [4.2.6]) jected to hydrostatic tests in compliance with the nor-
• rotor balancing and overspeed test (see [4.2.7] and mal requirements for these items.
[4.2.8])
4.2.5 Safety valves
• shop trials (see [4.2.9]). All valves required in [2.4] are to be tested at their setting
pressure in the presence of the Surveyor, as specified by the
4.2.2 Welded fabrication turbine manufacturer.
Welded fabrication and testing is to be attended by the Sur- 4.2.6 Thermal stability test of rotors
veyor, as may be deemed necessary by the Society.
Solid forged and welded rotors of propulsion turbines are to
be subjected to a thermal stability test where the service
4.2.3 Turbine blades
temperature exceeds 400°C. This test is to be carried out
When turbine blades are calculated using a permissible after heat treatment and rough machining or at a later stage
stress K > Rm/4, all turbine rotor blades are to be checked by of fabrication, in accordance with a procedure approved by
dye penetrants or other equivalent method. the Society.
112 Bureau Veritas Rules for the Classification of Offshore Units May 2006
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May 2006 Bureau Veritas Rules for the Classification of Offshore Units 113
Pt C, Ch 1, Sec 5
1.1 Application 1.2.1 Rated power is the maximum constant power that the
turbine can develop at constant speed in the range of air
1.1.1 Propulsion turbines and turbines for essential
inlet temperature between 0°C and 35°C. This power is to
services
The requirements of this Section apply to: be considered with 0 intake and exhaust losses and with an
air relative humidity of 60%.
a) all propulsion turbines
b) turbines intended for essential services and for the safety
of the unit. 1.3 Documentation to be submitted
1.1.2 Turbines for auxiliary generators
1.3.1 For propulsion turbines and turbines intended for
In addition to the requirements contained in this Section,
auxiliary turbines driving electric generators are to comply driving machinery for essential services, the plans listed in
with the applicable requirements of Ch 3, Sec 3. Tab 1 are to be submitted.
1.1.3 Type approval The listed constructional plans are to be complete with all
Turbines intended for propulsion and essential services are dimensions and are to contain full indication of the types of
to be type approved by the Society. materials used.
114 Bureau Veritas Rules for the Classification of Offshore Units May 2006
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May 2006 Bureau Veritas Rules for the Classification of Offshore Units 115
Pt C, Ch 1, Sec 5
2.3.7 Turbine exhaust arrangement c) Ships classed for unrestricted service and fitted with
a) The gas exhaust arrangement is to be designed in such a only one propeller and connected shafting driven by a
way as to prevent the entrance of gases into the com- gas turbine are to be provided with means to ensure
pressor. emergency propulsion in the event of failure of the main
turbine.
b) Silencers or other equivalent arrangements are to be
provided in the gas exhaust, to limit the airborne noise
at one metre distance from the turbine to not more than 2.4 Welded fabrication
110 dB (A) in unmanned machinery spaces and not
2.4.1 The manufacturer’s requirements relative to the weld-
more than 90 dB (A) in manned spaces.
ing of turbine rotors or major forged or cast pieces, where
2.3.8 Multi-turbine installations permitted, are to be readily identifiable by the Society in the
Multi-turbine installations are to have separate air inlets and plans submitted for approval.
exhaust systems to prevent recirculation through the idle In general, all weldings are to be carried out by qualified
turbine. welders in accordance with qualified welding procedures
using approved consumables.
2.3.9 Fuel
a) Where the turbine is designed to burn non-distillate 2.5 Control, monitoring and shut-off devices
fuels, a fuel treatment system is to be provided to
remove, as far as practicable, the corrosive constituents 2.5.1 Control and monitoring arrangement
of the fuel or to inhibit their action in accordance with For each main propulsion system, the associated control
the manufacturer’s specification. and monitoring equipment is to be grouped together at
b) Suitable means are to be provided to remove the depos- each location from which the turbine may be controlled.
its resulting from the burning of the fuel while avoiding
abrasive or corrosive action, if applicable. 2.5.2 Governors and speed control system
c) Gas turbines burning boil-off gases of liquefied gas a) Propulsion turbines which may be operated in no-load
cargo tanks will be specially considered by the Society conditions are to be fitted with a control system capable
taking into account the requirements of Pt D, Ch 9, Sec of limiting the speed to a value not exceeding 10% of
16 of the Rules for the Classification of Steel Ships. the maximum continuous speed.
b) Turbines for main propulsion machinery equipped with
2.3.10 Start-up equipment controllable pitch propellers, disengaging couplings or
a) Gas turbines are to be fitted with start-up equipment an electrical transmission system are to be fitted with a
enabling them to be started up from the "shutdown" speed governor which, in the event of a sudden loss of
condition. load, prevents the revolutions from increasing to the trip
b) Provisions are to be made so that any dangerous accu- speed.
mulation of liquid or gaseous fuel inside the turbines is c) In addition to the speed governor, turbines driving elec-
thoroughly removed before any attempt at starting or tric generators are to be fitted with a separate overspeed
restarting. protective device, with a means for manual tripping,
c) Starting devices are to be so arranged that firing opera- adjusted so as to prevent the rated speed from being
tion is discontinued and the main fuel valve is closed exceeded by more than 15%.
within a pre-determined time when ignition is failed. d) The speed increase of turbines driving electric genera-
d) The starting system is to be so designed as to satisfy the tors - except those for electrical propeller drive - result-
requirements dealing with diesel engine starting insofar ing from a change from full load to no-load is not to
as they apply. exceed 5% on the resumption of steady running condi-
tions. The transient speed increase resulting from a sud-
2.3.11 Astern power den change from full load to no-load conditions is not to
For main propulsion machinery with reverse gearing, con- exceed 10% and is to be separated by a sufficient mar-
trollable pitch propellers or an electrical transmission sys- gin from the trip speed. Alternative requirements may be
tem, astern running is not to cause any overloading of the considered by the Society on a case by case basis based
propulsion machinery. on the actual turbine design and arrangement.
116 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 5
2.5.5 Quick-closing devices b) fuel oil supply (or, alternatively, automatic control of
a) Re-setting of the quick-closing device may be effected fuel oil viscosity)
only at the turbine or from the control platform with the c) exhaust gas in specific locations of the flow gas path as
fuel supply control valve in the closed position. determined by the manufacturer.
b) When the devices are operated by hydraulic oil systems
fitted for automatic operation, they are to be fed by two 2.5.7 Indicators, alarm and shutdown
pumps: one main pump and one standby pump. In any Tab 2 indicates the minimum control and monitoring
event, the standby pump is to be independent. In spe- requirements for main propulsion and auxiliary turbines.
cial cases, a hand-operated pump may be accepted as a
standby pump. 3 Arrangement and installation
c) The starting up of any turbine is to be possible only
when the quick-closing devices are ready for operation. 3.1 Foundations
2.5.6 Automatic temperature controls 3.1.1 Manufacturers and Shipyards are to arrange founda-
The following turbine services are to be fitted with auto- tions of turbines and connected reduction gears to be so
matic temperature controls so as to maintain steady state designed and built that hull movements do not give rise to
conditions within the normal operating range of the main significant movements between reduction gears and tur-
gas turbine: bines. In any event, such movements are to be absorbed by
a) lubricating oil supply and discharge suitable couplings.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 117
Pt C, Ch 1, Sec 5
3.8 Instruments The type approval test is to be carried out in the pres-
ence of the Surveyor.
3.8.1 Main and auxiliary turbines are to be fitted with calli- c) Stage C - Inspection of main turbine components.
pers and micrometers of a suitable type for verifying the
alignment of rotors and pinion and gear-wheel shafts, when After completion of the test programme, the main turbine
necessary. components are to be inspected.
At the time of installation on board, this check is to be per- The turbine manufacturer is to compile all results and meas-
formed in the presence and to the satisfaction of the Sur- urements for the turbine tested during the type test in a type
veyor. test report, which is to be submitted to the Society.
118 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 5
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 119
Pt C, Ch 1, Sec 5
The partial load tests specified in (b) are to be carried out: 4.3.5 Inspection of main turbine components and
evaluation of test results
• along the nominal (theoretical) propeller curve and at
The provisions of Ch 1, Sec 2, [6.2.4] and Ch 1, Sec 2,
constant speed, for propulsion turbines
[6.2.5] are to be complied with, as far as applicable.
• at constant speed, for turbines intended for generating
sets. 4.4 Material tests
In the case of prototype turbines, the duration and pro- 4.4.1 The materials for the construction of the parts listed in
gramme of the type test will be specially considered by the Tab 3 are to be tested in compliance with the requirements
Society. of NR216 Materials.
Magnetic particle or liquid penetrant tests are required for
4.3.3 Alternatives
the parts listed in Tab 3 and are to be effected by the Manu-
In cases of turbines for which the manufacturer submits facturer in positions agreed upon by the Surveyor, where
documentary evidence proving successful service experi- Manufacturer’s experience shows defects are most likely to
ence or results of previous bench tests, the Society may, at occur.
its discretion, allow a type test to be carried out, in the pres-
For important structural parts of the turbine, in addition to
ence of the Surveyor according to a programme to be
the above-mentioned non-destructive tests, examination of
agreed upon in each instance.
welded seams by approved methods of inspection may be
required.
4.3.4 Data to be recorded
Where there are grounds to doubt the soundness of any tur-
During the type test, at least the following particulars are to bine component, non-destructive tests using approved
be recorded: detecting methods may be required.
a) ambient air temperature, pressure and atmospheric
humidity in the test room 4.5 Inspections and testing during con-
b) cooling medium temperature at the inlet of the turbine struction
c) characteristics of the fuel and lubricating oil used during 4.5.1 Inspections during construction
the test The following inspections and tests are to be carried out in
the presence of a Surveyor during the construction of all tur-
d) turbine speed
bines which are indicated in [1.1.1]. For on-board trials see
e) brake power Ch 1, Sec 11, [3.4].
• Material tests as required (see Ch 1, Sec 4, [4.1])
f) brake torque
• Welding fabrication (see [4.5.2])
g) intake and exhaust losses • Hydrostatic tests (see [4.5.3])
h) lubricating oil pressure and temperature • Rotor balancing and overspeed test (see [4.5.4] and
[4.5.5])
i) exhaust gas temperature in locations of the flow gas
path selected by the manufacturer • Shop trials (See [4.5.6]).
j) minimum starting air pressure and flow rate necessary to 4.5.2 Welding fabrication
purge and start the turbine in cold condition, if applica- Welding fabrication and testing is to be attended by the Sur-
ble. veyor, as may be deemed necessary by the Society.
Rotating parts (compressors and turbine rotors, shafts, all all all
stiff and flexible couplings, bolts for couplings and other
dynamically stressed parts, integral pinions and gears)
Stationary parts (castings for casings intended for a tem- all spot as agreed −
perature exceeding 230°C and plates for casings between the
intended for a temperature exceeding 370°C or pressure Manufacturer and the
exceeding 4 Mpa) Surveyor
Blades sample sample sample
Piping and associated fittings as required in the as required in the as required in the
appropriate Section of appropriate Section of appropriate Section of
the Rules the Rules the Rules
120 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 5
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 121
Pt C, Ch 1, Sec 6
122 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 6
The meaning of the main symbols used in this Section is RZ : Mean peak-to-valley roughness, in µm
specified below. Ft : Nominal tangential load, in N
Other symbols introduced in connection with the definition σF : Tooth root bending stress, in N/mm2
of influence factors are defined in the appropriate articles. σFE : Endurance limit for tooth root bending stress, in
a : Operating centre distance, in mm N/mm2
b : Common face width (for double helix gear, σFP : Permissible tooth root bending stress, in N/mm2
width of one helix), in mm σH : Contact stress (herzian pressure), in N/mm2
B : Total face width of double helix gears, including σH,lim : Endurance limit for contact stress (herzian pres-
gap, in mm sure), in N/mm2
l : Bearings span, in mm σHP : Permissible contact stress (herzian pressure), in
N/mm2
d : Reference diameter, in mm
v : Linear speed at pitch diameter, in m/s.
da : Tip diameter, in mm
Subscripts:
db : Base diameter, in mm
• 1 for pinion, i.e. the gear having the smaller number of
df : Root diameter, in mm teeth
dw : Working pitch diameter, in mm • 2 for wheel.
x : Addendum modification coefficient 2.1.2 Geometrical definitions
z : Number of teeth In the calculation of surface durability, b is the common
zn : Virtual number of teeth face width on the pitch diameter.
n : Rotational speed, in rpm In tooth strength calculations, b1, b2 are the face widths at
the respective tooth roots. In any case b1 and b2 are not to
U : Reduction ratio be taken as greater than b by more than one module (mn) on
mn : Normal module, in mm either side.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 123
Pt C, Ch 1, Sec 6
For internal gears, z2 , a, d2 , da2 , db2 and dw2 are to be taken 2.3.2 Application factor KA
negative. The application factor KA accounts for dynamic overloads
z from sources external to the gearing.
u = ----2-
z1 The values of KA are given in Tab 3.
Note 1: u > 0 for external gears, u < 0 for internal gears.
tan α Table 3 : Values of KA
tan α t = --------------n-
cos β
zm n Type of installation KA
d = ------------
-
cos β Main gears Diesel with hydraulic coupling 1,05
d b = d cos αt (propulsion) engine
with elastic coupling 1,30
d b1 + d b2
cos α tw = --------------------- with other type of coupling 1,50
2a
tan β b = tan β cos α t Turbine 1,05
in v α = tan α – α Electric motor 1,05
• for external gears: Auxiliary Diesel with hydraulic coupling 1,00
gears engine
1
---
2
1
---
2
with elastic coupling 1,20
2 2 2 2
0 ,5 ( da 1 – d b1 ) + 0 ,5 ( da 2 – d b 2 ) – ( a sin α tw )
ε α = ---------------------------------------------------------------------------------------------------------------------- with other type of coupling 1,40
πm n cos α t
--------------------------
cos β Electric motor 1,00
• for internal gears:
2.3.3 Load sharing factor Kγ
--1- 1
--
-
2 2 2 2 2 2
0 ,5 ( d – d ) – 0 ,5 ( d + d ) – ( a sin α tw ) The load sharing factor Kγ accounts for the uneven sharing
ε α = ---------------------------------------------------------------------------------------------------------------
a1 b1 a2 b2
-
πm n cos α t of load on multiple path transmissions, such as epicyclic
-------------------------
-
cos β gears or tandem gears.
The values of Kγ are given in Tab 4.
b sin β
ε β = ---------------
πm n
εγ = εα + εβ Table 4 : Values of Kγ
Type of gear Kγ
2.2 Principle
Dual tandem without quill shaft (1) 1,15
2.2.1 gear
with quill shaft (1) 1,10
a) The following requirements apply to cylindrical involute Epicyclic with 3 planetary gears and less 1,00
spur or helical gears with external or internal teeth, and gear
with 4 planetary gears 1,20
provide a method for the calculation of the load capac-
ity with regard to: with 5 planetary gears 1,30
• the surface durability (contact stress), and with 6 planetary gears and more 1,40
• the tooth root bending stress. (1) A quill shaft is a torsionally flexible shaft intended for
The relevant formulae are provided in [2.4] and [2.5]. improving the load distribution between the gears.
The influence factors common to the formulae are given
in [2.3]. 2.3.4 Dynamic factor KV
b) Gears for which the conditions of validity of some fac- The dynamic factor KV accounts for the additional internal
tors or formulae are not satisfied will be given special dynamic loads acting on the tooth flanks and due to the
consideration by the Society. vibrations of pinion and wheel.
c) Other methods of determination of load capacity will be The values of KV are given in Tab 5. They apply only to steel
given special consideration by the Society. gears of heavy rim sections with:
Ft
---- > 150
2.3 General influence factors b
124 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 6
Table 5 : Values of KV
vz vz
K V1 = 1 + K 1 ---------1- ---------1- < 14
Helical gear • if εβ ≥ 1: KV = KV1 with: 100 100
KV = K V 2 – ε β ( KV 2 – KV 1 )
• if εβ < 1:
where KV2 is calculated as if the gear were of spur type
Table 6 : Values of K1
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 125
Pt C, Ch 1, Sec 6
4000 c b 2 b 4 l 7 χβ c γ f m a
without helix KH β = 1 + ------------- χβ ----γ 5 ,12 æ ----- ö + æ ----- ö æ --- – ------ ö + ---------------------------
Spur gear or 3π E èd1 ø è d 1 ø è b 12 ø F K H β ≥ 1 ,05
modification 2K A K γ KV ----t
single helical gear b
χβ cγ fm a
with full helix KH β = 1 + ---------------------------
F
modification 2KA Kγ K V ----t
b
4000 c 2b 2 B 4 l 7 χβ c γ fm a
without helix KH β = 1 + ------------- χβ ----γ 3 ,2 æ ------- ö + æ ----- ö æ --- – ------ ö + -----------------------
-
Double helical gear 3π E è d1 ø è d 1 ø è B 12 ø F K H β ≥ 1 ,05
modification KA Kγ K V ----t
b
χ β c γ fm a
with full helix KHβ = 1 + -----------------------
-
F
modification KA Kγ K V ----t
b
Note 1:
E : Module of elasticity of the pinion shaft, in N/mm2
cγ : Mesh stiffness, as defined in [2.3.7]
χβ : Running-in factor having the following values:
• for through-hardened steels:
320
χβ = 1 – -------------
σ H ,lim
126 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 6
Total contact ratio εγ Transverse load distribution factors KHα and KFα Limitations
ε c γ b ( fp b – y α ) K H α = KF α ≥ 1 (1)
KH α = K F α = ----γ 0 ,9 + 0 ,4 -------------------------------
εγ ≤ 2 2 Ft KA KV KHβ
εγ
K H α ≤ ----------
-
2 (2)
ε α Zε
εγ
K F α ≤ ----------
- (3)
ε α Yε
2 ( ε γ – 1 ) c γ b ( f pb – y α )
εγ > 2 - ⋅ -------------------------------
KH α = K F α = 0 ,9 + 0 ( ,4 ) ---------------------
εγ Ft KA KV KH β
2.4.3 Permissible contact stress σHP a) for spur gears (εβ = 0):
The permissible contact stress σHP is to be determined sepa- • ZB = M1 or 1, whichever is the greater, where:
rately for pinion and wheel using the following formula:
tan α t w
M 1 = ---------------------------------------------------------------------------------------------------------------------------
-
σ H ,li m
σ HP = ------------
- ZL ZV ZR ZW ZX d 2
æ -------ö – 1 – ------- ⋅
a 1 2π d 2
æ -------ö – 1 – ( ε – 1 ) -------
a 2 2π
SH α
è d b1ø z1 è d b2ø z2
where:
• ZD = M2 or 1, whichever is the greater, where:
ZL : Lubricant factor (see [2.4.9])
ZV : Speed factor (see [2.4.9]) tan α t w
M 2 = ---------------------------------------------------------------------------------------------------------------------------
-
ZR : Roughness factor (see [2.4.9]) d 2
æ -------ö – 1 – ------- ⋅
a 2 2π d 2
æ -------ö – 1 – ( ε – 1 ) -------
a 1 2π
α
ZW : Hardness ratio factor (see [2.4.10]) è d b2ø z2 è d b1ø z1
ZX : Size factor for contact stress (see [2.4.11]) b) for helical gears:
SH : Safety factor for contact stress (see [2.4.12]). • with εβ ≥ 1: ZB = ZD = 1
2.4.4 Single pair mesh factors ZB and ZD • with εβ < 1: ZB and ZD are to be determined by lin-
The single pair mesh factors ZB for pinion and ZD for wheel ear interpolation between:
account for the influence on contact stresses of the tooth - ZB and ZD for spur gears, and
flank curvature at the inner point of single pair contact in
- ZB and ZD for helical gears with εβ ≥ 1
relation to ZH. These factors transform the contact stress
determined at the pitch point to contact stresses considering thus:
the flank curvature at the inner point of single pair contact. - ZB = M1 − εβ (M1 − 1) and ZB ≥ 1
ZB and ZD are to be determined as follows: - ZD = M2 − εβ (M2 − 1) and ZD ≥ 1
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 127
Pt C, Ch 1, Sec 6
The elasticity factor ZE accounts for the influence of the b) Speed factor ZV
metal properties (module of elasticity E and Poisson’s ratio 2 ( 1 ,0 – C ZV )
ν) on the hertzian pressure. Z V = C ZV + -------------------------------
-
32
-----
-
0 ,8 +
For steel gears, ZE = 189,8 N1/2/mm. v
where:
2.4.7 Contact ratio factor Zε
• for σH,lim < 850 N/mm2:
The contact ratio factor Zε accounts for the influence of the
transverse contact ratio and the overlap ratio on the specific CZV = 0,85
surface load of gears. • for 850 N/mm2 ≤ σH,lim ≤ 1200 N/mm2:
Zε is to be determined as follows: σ H ,l im
C ZV = ------------
- + 0 ,6557
a) for spur gears: 4375
• for σH,lim > 1200 N/mm2:
4–ε
Zε = -------------α-
3 CZV = 0,93
4 ( 1 ,0 – C Z L ) σ H ,l im
Z L = C ZL + -------------------------------- C ZR = 0 , 32 – ------------
-
134 2 5000
æ ----------ö
1 , 2 +
è ν 40 ø • for σH,lim > 1200 N/mm2:
where: CZR = 0,08
128 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 6
2.4.10 Hardness ratio factor ZW The values to be adopted for σH,lim are given in Tab 10 in
The hardness ratio factor ZW accounts for the increase of relation to the type of steel employed and the heat treat-
surface durability in the case of a through-hardened wheel ment performed.
meshing with a surface-hardened or significantly harder
pinion (≥ 200HV) having a smooth tooth surface (RZ ≤ 6µm). 2.5 Calculation of tooth bending strength
In this case, ZW is to be determined as follows:
• for HB < 130: 2.5.1 General
ZW = 1,2 The criterion for tooth bending strength is based on the
local tensile stress at the tooth root in the direction of the
• for 130 ≤ HB ≤ 470:
tooth height.
HB – 130
Z W = 1 ,2 – ------------------------ The tooth root bending stress σF is not to exceed the permis-
1700
sible tooth root bending stress σFP.
• for HB > 470:
ZW = 1,0 2.5.2 Tooth root bending stress σF
where HB is the Brinell hardness of the softer gear of the The tooth root bending stress σF is to be determined as follows:
pair.
Ft
σF = ---------- Y Y YY K KK K K
2.4.11 Size factor ZX b mn F a S a ε β A γ V F β F α
The size factor ZX accounts for the influence of tooth dimen- where:
sions on permissible contact stress and reflects the non-uni- YFa : Tooth form factor (see [2.5.4])
formity of material properties.
YSa : Stress correction factor (see [2.5.5])
ZX is to be determined as follows:
Yε : Contact ratio factor (see [2.5.6])
• for through-hardened steel: ZX = 1
Yβ : Helix factor (see [2.5.7])
• for nitrided or nitrocarburised steel:
ZX = 1,08 − 0,011 mn with 0,75 ≤ ZX ≤ 1 KA : Application factor (see [2.3.2])
Auxiliary gears 1,15 σFE : Endurance limit for tooth root bending stress
(see [2.5.8])
2.4.13 Endurance limit for contact stress σH,lim Yd : Design factor (see [2.5.9])
The endurance limit for contact stress σH,lim is the limit of YN : Life factor (see [2.5.10])
repeated contact stress which can be permanently endured.
YδrelT : Relative notch sensitive factor (see [2.5.11])
Table 10 : Endurance limit for contact stress σH,lim YRrelT : Relative surface factor (see [2.5.12])
YX : Size factor (see [2.5.13])
Type of steel and heat treatment σH,lim
in N/mm2 SF : Safety factor for tooth root bending stress (see
Pinion Wheel
[2.5.14]).
through-hardened carbon steels 0,26 R + 350
through-hardened alloy steels 0,42 R + 330 2.5.4 Tooth form factor YFa
case-hardened alloy steels 1500 The tooth form factor YFa takes into account the effect of the
tooth form on the nominal bending stress assuming the load
nitrided (nitriding steels) 1250
applied at the tooth tip.
nitrided or induction-hardened 1000
In the case of helical gears, the form factors are to be deter-
(other steels)
mined in the normal section, i.e. for the virtual spur gear
surface-hardened through-hardened 0,23 R + 540 with the virtual number of teeth zn.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 129
Pt C, Ch 1, Sec 6
YFa is to be determined separately for the pinion and the hFa dan π ρa 0
------- = 1
--- ( cos γ a – sin γ a tan α F a n ) ------- G
– z n cos æè --- – θöø – ------------ + ------
-
wheel using the following formula: mn 2 mn 3 cos θ m n
hFa sF n π G ρa0
6 ------ - cos α F a n - = z n sin æ --- – θö + 3 ------------ – ------
------ -
mn mn è3 ø cos θ m n
Y F a = ------------------------------
-
sF n ö 2
æ ------ ρ ρa0 2
- cos α n ------F- = ------- 2G
è m nø + ----------------------------------------------------
-
mn m n cos θ ( z n cos 2θ – 2G )
where hFa , αFan and sFn are shown in Fig 1.
b) for internal gears, by considering the following formu-
lae:
Figure 1 : Geometric elements of teeth
1 – sin α ρa0
- = 2 π
sF n h fp
------ - tan α n + -----------------------n ρa 0 – ------3- -------
--- + ------
mn 4 mn m n cos α n 2 mn
hfp ρ a 0
- – ----------- – --π- – æ -------------
a an hFa da – d da – d
------
- = -------------
- – x + ------ - – xö tan α n tan α n
mn 2m n m n 2m n 4 è 2m n ø
ρF = ρa 0
Y S a = ( 1 ,2 + 0 ,13L )q sè 1 ,21 + ( 2 ,3 ⁄ L ) ø
db
where:
sFn
• L = ------
-
hFa
The parameters required for the calculation of YFa are to be sFn and hFa are taken from [2.5.4]
determined as follows:
• the notch parameter qS as defined in [2.5.11] is assumed
a) for external gears, by iterations using the following rela- to be within the range 1 ≤ qs < 8.
tions:
ρa 0 2.5.6 Contact ratio factor Yε
π Sp r
- – ( 1 – sin α n ) --------------
E = --- m n – h fp tan α n + -------------- - The contact ratio factor Yε converts the stress calculated
4 cos α n cos α n
using form factor YFa and stress correction factor YSa for a
where Spr is the residual fillet undercut, defined as follows:
load application at the tooth tip, to a value corresponding to
• Spr = pr − q when gears are undercut the determinant position of load application.
• Spr = 0 when gears are not undercut Yε is to be determined as follows:
ρa 0 h fp 0 ,75
G = ------
- – ------- + x Y ε = 0 ,25 + -----------
mn m n εα
2 π E π
H = ----- æè --- – -------öø – --- 2.5.7 Helix angle factor Yβ
zn 2 mn 3
The helix angle factor Yβ converts the tooth root stress of a
2G
θ = -------- tan θ – H virtual spur gear to that of the corresponding helical gear,
zn
taking into account the oblique orientation of the lines of
z mesh contact.
z n = ----------------------------------------------------------
2
-
2
( 1 – sin β cos αn ) cos β Yβ is to be determined as follows:
d bn = m n z n cos α n • for εβ ≤ 1: Yβ = 1 − 0,477 εβ β
d a n = mn ( z n + d a – d ) • for εβ > 1: Yβ = 1 − 0,477 β
d bnö
αa n = a rc cos æè ------- Where β > 0,52 rad, the value β = 0,52 rad is to be substi-
d a nø tuted for β in the above formulae.
130 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 6
The values to be adopted for σFE are given in Tab 11 in rela- • for notch parameter values included in the range
tion to the type of steel employed. 1,5 < qs < 4: Yδrel T = 1
• for notch parameters values outside this range, Yδrel T will
Table 11 : Values of endurance limit for
tooth root bending stress σFE be specially considered by the Society.
The notch parameter qs is defined as follows:
Type of steel σFE, in N/mm2
sFn
Through-hardened carbon steel 0,17 R + 300 q s = --------
-
2ρ F
Through-hardened alloy steel 0,22 R + 340
where sFn and ρF are taken from [2.5.4].
Surface-hardened by means of flame 0,66 HV + 270
or induction hardening 2.5.12 Relative surface factor YRrel T
Nitriding steel, surface-hardened by 740 The relative surface factor YRrel T takes into account the
means of gas nitriding dependence of the root strength on the surface condition on
Alloy steels, surface-hardened by 640 the tooth root fillet (roughness).
means of bath or gas nitriding The values to be adopted for YRrel T are given in Tab 12 in
Case-hardened steels 840 relation to the type of steel employed. They are valid only
when scratches or similar defects deeper than 12 Ra are not
2.5.9 Design factor Yd present.
The design factor Yd takes into account the influence of load
reversing and shrinkfit prestressing on the tooth root Table 12 : Values of relative surface factor YRrel T
strength.
Type of steel Ra < 0,17 0,17 ≤ Ra ≤ 6,67
Yd is to be determined as follows:
• for gears with occasional part load in reverse direction, Normalised steels 1,070 5,3 − 4,2 (6 Ra + 1)0,01
such as main wheel in reverse gearboxes: Yd = 0,9 Case-hardened or 1,120 1,675 − 0,53 (6 Ra+1)0,1
• for idler gears: Yd = 0,7 through-hardened steels
• for shrunk on pinions and wheel rims: Nitrided steels 1,025 4,3 − 3,26 (6 Ra + 1)0,005
σSh
Y d = 1 – ------- 2.5.13 Size factor YX
σFE
The size factor YX takes into account the decrease of the
where:
strength with increasing size.
σSh : Equivalent stress, in N/mm 2 , induced by the
The values to be adopted for YX are given in Tab 13 in rela-
shrinkage at the tooth root diameter
tion to the type of steel employed and the value of the nor-
σFE : Endurance limit for tooth root bending mal module mn.
stress, in N/mm 2, as defined in [2.5.8].
• otherwise: Yd = 1,0 Table 13 : Values of size factor YX
The maximum equivalent stress induced by the shrinkage in
Type of steel Normal module Value of YX
the inner diameter of the rim is not to exceed 80% of the
yield strength of the rim material. All types of steel mn ≤ 5 1,00
Normalised 5 < mn < 30 1,03 − 0,006 mn
2.5.10 Life factor YN
through-hardened mn ≥ 30 0,85
The life factor YN accounts for the higher tooth root bending
stress permissible if a limited life (number of cycles) is Surface-hardened 5 < mn < 25 1,05 − 0,01 mn
required. steels mn ≥ 25 0,80
YN is to be determined as follows:
• for gears intended for ahead running: YN = 1,0 2.5.14 Safety factor for tooth root bending stress SF
• for gear intended for astern running only: YN = 1,25 The values to be adopted for the safety factor for tooth root
bending stress SF are given in Tab 14.
• for other intermittent running, YN will be specially con-
sidered by the Society. In particular, for gears intended
Table 14 : Values of safety factor
for self-elevating units, the expected number of cycles
for tooth root bending stress SF
corresponding to the operating conditions of the unit is
to be taken into account.
Type of installation SF
2.5.11 Relative notch sensitivity factor Yδrel T
Main gears single machinery 1,60
The relative notch sensitivity factor Yδrel T indicates the (propulsion) duplicate machinery 1,55
extent to which the theorically concentrated stress lies
above the fatigue endurance limit. Auxiliary gears single machinery 1,45
Yδrel T is to be determined as follows: duplicate machinery 1,40
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 131
Pt C, Ch 1, Sec 6
• for the pinion: b) The minimum tensile strength of the core is not to be
less than:
Tf1 = C o A f1 • 750 N/mm2 for case-hardened teeth
• for the wheel: • 800 N/mm2 for induction-hardened or nitrided teeth.
Tf2 = C o A f2
3.2 Teeth
where:
3.2.1 Manufacturing accuracy
Co : Assumed to be higher than 1,15 and agreed a) Mean roughness (peak-to-valley) of shaved or ground
with the owner teeth is not to exceed 4 µm.
Ft v
b) Wheels are to be cut by cutters with a method suitable
A = 0, 095 --------------------------
- ⋅ ---------------------
- for the expected type and quality. Whenever necessary,
bε α cos α t w 4 a 2 sin α tw
the cutting is to be carried out in a temperature-control-
0, 75
[ K 1 ( U + 1 – UK 1 ) ] led environment.
f1 = 4
( U + 1 ) ⁄ U ⋅ ------------------------------------------------------
-
( 1 + 1 – K1 ) 1 – K1
0 , 75
3.2.2 Tooth root
2 [ K2 ( U + 1 – K2 ) ]
f2 = 4
( U + 1 ) ⁄ U ⋅ ----------------------------------------------------- Teeth are to be well faired and rounded at the root. The fillet
( 1 + 1 – K2 ) 1 – K2 radius at the root of the teeth, within a plane normal to the
teeth, is to be not less than 0,25 mn.
æU +1 tan α tw ö
K1 = --------------ö æ 1 – --------------------
- Profile-grinding of gear teeth is to be performed in such a
è U øè tan αF a n1ø
way that no notches are left in the fillet.
tan αt w ö
K 2 = ( U + 1 ) æ 1 – --------------------
-
è tan α F a n2ø 3.2.3 Tooth tips and ends
a) All sharp edges on the tips and ends of gear teeth are to
As an alternative the flash temperatures at pinion and wheel
be removed after cutting and finishing of teeth.
tip could be determined by a numeric calculation or other
method to be justified. b) Where the ratio b/d exceeds 0,3, the ends of pinion and
wheel are to be chamfered to an angle between 45 and
2.6.3 Permissible scuffing temperature 60 degrees. The chamfering depth is to be at least equal
to 1,5 mn.
The permissible scuffing temperature is to be determined by
the following formula: 3.2.4 Surface treatment
Tsl = 140 Cυ Cr a) The hardened layer on surface-hardened gear teeth is to be
uniform and extended over the whole tooth flank and fillet.
where: b) Where the pinions and the toothed portions of the
wheels are case-hardened and tempered, the teeth
1, 5 υ 40
C υ = ----------------- flanks are to be ground while the bottom lands of the
2 + υ40
teeth remain only case-hardened. The superficial hard-
1, 87 + R a ( f ) ness of the case-hardened zone is to be at least equal to
Cr = -----------------------------
4R a ( f ) 56 C Rockwell units.
132 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 6
c) Where the pinions and the toothed portions of the 3.3.4 Bolting
wheels are nitrided, the hardened layer is to comply Where rims and hubs are joined together through bolted
with Tab 15. side plates or flanges, the assembly is to be secured:
d) The use of other processes of superficial hardening of • by tight fit bolts, or
the teeth, such as flame hardening, will be given special • by bolts and tight fit pins.
consideration, in particular as regards the values to be
adopted for σH,lim and σFE. The nuts are to be suitably locked by means other than
welding.
Table 15 : Characteristics of the hardened layer
for nitrided gears 3.4 Shafts and bearings
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 133
Pt C, Ch 1, Sec 6
3.6.1 General 3.7.1 Gears are to be provided with the alarms and safe-
guards listed in Tab 16.
a) Manufacturers are to take care of the following points:
• reliable lubrication of gear meshes and bearings is
ensured: 4 Installation
- over the whole speed range, including starting,
stopping and, where applicable, manoeuvring 4.1 General
- for all angles stated in Ch 1, Sec 1, [2.6]
4.1.1 Manufacturers and shipyards are to take care directly
• in multi-propellers plants not fitted with shaft brakes, that stiffness of gear seating and alignment conditions of
provision is to be made to ensure lubrication of gears are such as not to adversely affect the overall tooth
gears likely to be affected by windmilling. contact and the bearing loads under all operating condi-
b) Lubrication by means other than oil circulation under tions of the ship.
pressure will be given special consideration.
4.2 Fitting of gears
3.6.2 Pumps
a) Gears intended for propulsion or other essential services 4.2.1 Means such as stoppers or fitted bolts are to be
are to be provided with: arranged in the case of gears subject to propeller thrust.
• one main lubricating pump, capable of maintaining However, where the thrust is transmitted by friction and the
a sufficient lubrication of the gearbox in the whole relevant safety factor is not less than 2, such means may be
speed range omitted.
134 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 6
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 135
Pt C, Ch 1, Sec 6
Item No. Status of the review (2) Description of the document (1)
1 A Jacking machinery arrangement
2 A Assembly and details of the self-elevating system
3 A Details of hydraulic jacks and pins
4 A For pinions, gears and racks, the documents required in Tab 1
5 A Power transmitting parts
6 A Details of inflatable chambers and associated energizing system
7 A Brakes
8 A/I (3) Casings
9 A Shock pads
10 A Calculation of the load distribution between jacking units
11 A Calculation of the pressure parts
12 A Functional diagram of control, monitoring and safety systems
13 A Fatigue analysis
14 I Load-carrying capacity of the self-elevating system
15 I Material and equipment specification
(1) Constructional drawings are to be accompanied by the specification of the materials employed including the chemical compo-
sition, heat treatment and mechanical properties and, where applicable, the welding details, welding procedure and stress
relieving procedure.
(2) Submission of the drawings may be requested:
• for approval, shown as “A” in the table,
• for information, shown as “I” in the table.
(3) “A” for welded casing, “I” otherwise.
136 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 137
Pt C, Ch 1, Sec 7
e) The design pressure of a piping system located on the • cargo piping for oil tankers, gas tankers and chemi-
delivery side of a pump or a compressor is not to be less cal tankers, and
than the setting pressure of the safety valve for displace- • fluids for refrigerating plants.
138 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
Media conveyed by the piping system Class I Class II (1) (4) Class III (7)
Toxic media without special safeguards (3) with special safeguards (3) not applicable
Corrosive media without special safeguards (3) not applicable not applicable
Flammable media: without special safeguards (3) with special safeguards (3) not applicable
• heated above flashpoint, or
• having flashpoint < 60°C
Liquefied gas
Oxyacetylene irrespective of p not applicable not applicable
Steam p > 1,6 or T > 300 other (2) p ≤ 0,7 and T ≤ 170
Thermal oil p > 1,6 or T > 300 other (2) p ≤ 0,7 and T ≤ 150
Fuel oil (8) p > 1,6 or T > 150 other (2) p ≤ 0,7 and T ≤ 60
Lubricating oil
Flammable hydraulic oil (5)
Other media (5) (6) p > 4 or T > 300 other (2) p ≤ 1,6 and T ≤ 200
(1) Valves under static pressure on oil fuel tanks or lubricating oil tanks belong to class II.
(2) Pressure and temperature conditions other than those required for class I and class III.
(3) Safeguards for reducing leakage possibility and limiting its consequences:
e.g. pipes led in positions where leakage of internal fluids will not cause a potential hazard or damage to surrounding areas
which may include the use of pipe ducts, shielding, screening etc.
(4) Valves and fittings fitted on the unit’s side and collision bulkhead belong to class II. See also [20.4.3], item b).
(5) Steering gear hydraulic piping system belongs to class I irrespective of p and T.
(6) Including water, air, gases, non-flammable hydraulic oil.
(7) The open ended pipes, irrespective of T, generally belong to class III (as drains, overflows, vents, exhaust gas lines, boiler escape
pipes, etc.).
(8) Design pressure for fuel oil systems is to be determined in accordance with Tab 4.
Note 1: p : Design pressure, as defined in [1.3.2], in MPa.
Note 2: T : Design temperature, as defined in [1.3.3], in °C.
Note 3: Flammable media generally include the flammable liquids as oil fuel, lubricating oil, thermal oil and flammable hydraulic
oil
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 139
Pt C, Ch 1, Sec 7
140 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 141
Pt C, Ch 1, Sec 7
142 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
• in Tab 10 for carbon and carbon-manganese steel Re : Minimum yield strength or 0,2% proof stress
pipes at the design temperature, in N/mm2
• in Tab 11 for alloy steel pipes, and SR : Average stress to produce rupture in 100000
• in Tab 12 for copper and copper alloy pipes, h at design temperature, in N/mm2
b) Where, for carbon steel and alloy steel pipes, the value A : Safety factor to be taken equal to:
of the permissible stress K is not given in Tab 10 or Tab • 1,6 when Re and SR values result from
11, it is to be taken equal to the lowest of the following tests attended by the Society
values:
• 1,8 otherwise.
R m ,20 Re SR
----------- ----- ----- S c) The permissible stress values adopted for materials other
2 ,7 A A
than carbon steel, alloy steel, copper and copper alloy
where: will be specially considered by the Society.
1Cr1/2Mo 440 98 97 91 76 62 51 42 34 27 22
2 1/4Cr1Mo annealed 410 42 42 41 41 41 40 40 40 37 32
2 1/4Cr1Mo normalised and
490 106 96 86 79 67 58 49 43 37 32
tempered below 750°C
2 1/4Cr1Mo normalised and
490 96 88 79 72 64 56 49 43 37 32
tempered above 750°C
1/2Cr 1/2Mo 1/4V 460 101 99 97 94 82 72 62 53 45 37
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 143
Pt C, Ch 1, Sec 7
Feed water for boilers in closed circuit systems 0,5 Table 14 : Corrosion allowance
Blow-down systems for boilers 1,5 for non-ferrous metal pipes
Compressed air 1,0
Corrosion
Hydraulic oil 0,3 Piping material (1) allowance
Lubricating oil 0,3 (mm) (2)
144 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
A certain amount of cold springing, calculated on the basis 2.4.4 Alternative limits for permissible stresses
of expected thermal expansion, is to be applied to the pip- Alternative limits for permissible stresses may be considered
ing during installation. Such springing is to be neglected in by the Society in special cases or when calculations have
stress calculations; it may, however, be taken into account been carried out following a procedure based on hypothe-
in terms of its effect on thrusts on turbines and other parts. ses other than those considered above.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 145
Pt C, Ch 1, Sec 7
2.5 Junction of pipes The expression "special provision for a high quality of
root side" means that butt welds were accomplished as
2.5.1 General double welded or by use of a backing ring or inert gas
a) The junctions between metallic pipe lengths or between back-up on first pass, or other similar methods accepted
metallic pipe lengths and fittings are to be made by: by the Society.
• direct welding (butt-weld, socket-weld) c) Slip-on sleeve and socket welded joints are to have
• bolted flanges (welded-on or screwed-on) sleeves, sockets and weldments of adequate dimensions
• threaded sleeve joints, or in compliance with a standard recognised by the Society.
• mechanical joints (see [2.5.5]).
2.5.3 Metallic flange connections
The joints are to comply with a recognised standard or
to be of a design proven to be suitable for the intended a) In general, the metallic flange connections used for pip-
purpose and acceptable to the Society. See also [2.1.2]. ing systems are to be in compliance with a standard rec-
The expression "mechanical joints" means devices ognised by the Society.
intended for direct connection of pipe lengths other b) The material used for flanges and gaskets is to be suita-
than by welding, flanges or threaded joints described in ble for the nature and temperature of the fluid, as well
[2.4.2], [2.4.3] and [2.4.4]. as pipes on which the flanges are to be fitted.
b) The number of joints in flammable oil piping systems is
to be kept to the minimum necessary for mounting and c) The dimensions and configuration of flanges and bolts
dismantling purposes. are to be chosen in accordance with recognised stand-
ard intended for design pressure and design temperature
c) The gaskets and packings used for the joints are to suit of the piping system. Otherwise, the flange connections
the design pressure, the design temperature and the are subject to special consideration.
nature of the fluids conveyed.
d) The junction between plastic pipes is to comply with Ch d) Flanges are to be attached to the pipes by welding or
1, App 3. screwing. Examples of acceptable metallic flange con-
nections are shown in Fig 1. However, other types of
2.5.2 Welded metallic joints flange connections may be also considered by the Soci-
a) Welded joints are to be used in accordance with Tab 16. ety in each particular case, provided that they are in
Welding and non destructive testing of welds are to be accordance with national or international standards
carried out in accordance with [3]. applicable to the piping system and recognise the
boundary fluids, design pressure and temperature con-
b) Butt-welded joints are to be of full penetration type,
ditions, external or cyclic loading and location.
with or without special provision for a high quality of
root side. e) Permitted applications are indicated in Tab 17.
146 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
Type A1 Type A2
Type D
Type E1 Type E2
Note 1: For type D, the pipe and flange are to be screwed with a tapered thread and the diameter of the screw portion of the pipe over the
thread is not to be appreciably less than the outside diameter of the unthreaded pipe. For certain types of thread, after the flange has been
screwed hard home, the pipe is to be expanded into the flange.
Note 2: The leg length of the fillet weld, as well as the dimension of the groove penetration in the flange, is to be in general equal to 1,5 times
the pipe thickness but not less than 5 mm.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 147
Pt C, Ch 1, Sec 7
Table 17 : Use of metallic flange connections in piping systems (types as shown in Fig 1)
2.5.4 Slip-on threaded joints b) Where the application of mechanical joints results in
reduction in pipe wall thickness due to the use of bite
a) Slip-on threaded joints having pipe threads where pres- type rings or other structural elements, this is to be taken
sure-tight joints are made on the threads with parallel or into account in determining the minimum wall thick-
tapered threads are to comply with requirements of a ness of the pipe to withstand the design pressure.
recognised national or international standard and are to
c) Construction of mechanical joints is to prevent the pos-
be acceptable to the Society.
sibility of tightness failure affected by pressure pulsation,
b) Slip-on threaded joints may be used for piping systems piping vibration, temperature variation and other similar
in accordance with Tab 16. adverse effects occurring during operation on board.
d) Material of mechanical joints is to be compatible with
c) Threaded joints may be accepted also in CO 2 piping the piping material and internal and external media.
systems, provided that they are used only inside pro- e) As far as applicable, the mechanical joints are to be
tected spaces and in CO2 cylinder rooms. tested to a burst pressure of 4 times the design pressure.
For design pressures above 200 bar the required burst
2.5.5 Mechanical joints pressure is to be specially considered by the Society.
Due to the great variations in design and configuration of f) In general, mechanical joints are to be of fire resistant
mechanical joints, specific recommendation regarding cal- type as required by Tab 18.
culation method for theoretical strength calculations is not g) Mechanical joints, which in the event of damage could
specified. The Type Approval is to be based on the results of cause fire or flooding, are not to be used in piping sec-
testing of the actual joints. tions directly connected to the shell openings or tanks
containing flammable fluids.
Below specified requirements are applicable to pipe h) The mechanical joints are to be designed to withstand
unions, compression couplings, slip-on joints as shown in internal and external pressure as applicable and, where
Fig 2. Similar joints complying with these requirements may used in suction lines, are to be capable of operating
be acceptable. under vacuum.
a) The application and pressure ratings of different i) The number of mechanical joints in flammable liquid
mechanical joints are to be approved by the Society. systems is to be kept to a minimum. In general, flanged
The approval is to be based on the Type Approval proce- joints conforming to recognised standards are to be used.
dure. Mechanical joints including pipe unions, com- j) Piping in which a mechanical joint is fitted is to be ade-
pression couplings, slip-on joints and similar joints are quately adjusted, aligned and supported. Supports or
to be of approved type for the service conditions and the hangers are not to be used to force alignment of piping
intended application. at the point of connection.
148 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
Pipe Unions
Compression Couplings
Slip-on Joints
Slip types
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 149
Pt C, Ch 1, Sec 7
k) Slip-on joints are not to be used in pipelines in cargo 2.6.3 Protection of pump and compressor discharges
holds, tanks, and other spaces which are not easily
a) Provisions are to be made so that the discharge pressure
accessible, unless approved by the Society. Application
of pumps and compressors cannot exceed the pressure
of these joints inside tanks may be permitted only for the
for which the pipes located on the discharge of these
same media that is in the tanks. Unrestrained slip-on
pumps and compressors are designed.
joints are to be used only in cases where compensation
of lateral pipe deformation is necessary. Usage of these b) When provided on the pump discharge for this purpose,
joints as the main means of pipe connection is not per- safety valves are to lead back to the pump suction or to
mitted. any other suitable place.
l) Application of mechanical joints and their acceptable c) The discharge capacity of the safety valves installed on
use for each service is indicated in Tab 18; dependence pumps and compressors is to be such that the pressure
upon the class of piping, pipe dimensions, working at the discharge side cannot exceed by more than 10%
pressure and temperature is indicated in Tab 19. the design pressure of the discharge pipe in the event of
m) In some particular cases, sizes in excess of those men- operation with closed discharge.
tioned above may be accepted by the Society if they are
in compliance with a recognised national and/or inter- 2.6.4 Protection of pipes
national standard. a) Pipes likely to be subjected to a pressure exceeding their
n) Application of various mechanical joints may be normal working pressure are to be provided with safety
accepted as indicated by Tab 18. However, in all cases, valves or equivalent overpressure protecting devices.
acceptance of the joint type is to be subject to approval b) In particular, pipes located on the low pressure side of
for the intended application, and subject to conditions pressure reducing valves are to be provided with safety
of the approval and applicable Rules. valves unless they are designed for the maximum pres-
o) Mechanical joints are to be tested in accordance with a sure on the high pressure side of the pressure reducing
program approved by the Society, which is to include at valve. See also [1.3.2] and [2.10.1].
least the following:
c) The discharge capacity of the devices fitted on pipes for
1) leakage test preventing overpressure is to be such that the pressure
in these pipes cannot exceed the design pressure by
2) vacuum test (where necessary)
more than 10%.
3) vibration (fatigue) test
4) fire endurance test (where necessary) 2.7 Flexible hoses and expansion joints
5) burst pressure test
2.7.1 General
6) pressure pulsation test (where necessary)
a) The Society may permit the use of flexible hoses and
7) assembly test (where necessary) expansion joints, both in metallic and non-metallic
materials, provided they are approved for the intended
8) pull out test (where necessary). service.
p) The installation of mechanical joints is to be in accord-
b) Flexible hoses and expansion joints are to be of a type
ance with the manufacturer’s assembly instructions.
approved by the Society, designed in accordance with
Where special tools and gauges are required for installa-
[2.7.3] and tested in accordance with [20.2.1].
tion of the joints, these are to be supplied by the manu-
facturer. c) Flexible hoses and expansion joints are to be installed in
accordance with the requirements stated in [5.10.3].
2.6 Protection against overpressure d) For flexible hoses and expansion joints fitted on pro-
duced oil and process piping, refer to Pt D, Ch 1, Sec
2.6.1 General 12, [3.7] and Pt D, Ch 1, Sec 12, [3.8].
a) These requirements deal with the protection of piping e) Flexible hoses and expansion joints intended for piping
systems against overpressure, with the exception of heat systems with a design temperature below the ambient
exchangers and pressure vessels, which are dealt with in temperature will be given special consideration by the
Ch 1, Sec 3, [2.4]. Society.
b) Safety valves are to be sealed after setting.
2.7.2 Documentation
2.6.2 Protection of flammable oil systems The information, drawings and documentation listed in
Provisions shall be made to prevent overpressure in any [1.2.1] and [1.2.2] are to be submitted to the Society for
flammable oil tank or in any part of the flammable oil sys- each type of flexible hose or expansion joint intended to be
tems, including the filling lines served by pumps on board. used.
150 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
Kind of connections
Systems
Pipe unions Compression couplings (6) Slip-on joints
Flammable fluids (flash point ≤ 60°C)
1 Cargo oil lines + + + (5)
2 Crude oil washing lines + + + (5)
3 Vent lines + + + (3)
Inert gas
4 Water seal effluent lines + + +
5 Scrubber effluent lines + + +
6 Main lines + + + (2) (5)
7 Distribution lines + + + (5)
Flammable fluids (flash point > 60°C)
8 Cargo oil lines + + + (5)
9 Fuel oil lines + + + (2) (3)
10 Lubricating oil lines + + + (2) (3)
11 Hydraulic oil + + + (2) (3)
12 Thermal oil + + + (2) (3)
Sea water
13 Bilge lines + + + (1)
14 Fire main and water spray + + + (3)
15 Foam system + + + (3)
16 Sprinkler system + + + (3)
17 Ballast system + + + (1)
18 Cooling water system + + + (1)
19 Tank cleaning services + + +
20 Non-essential systems + + +
Fresh water
21 Cooling water system + + + (1)
22 Condensate return + + + (1)
23 Non-essential systems + + +
Sanitary/Drains/Scuppers
24 Deck drains (internal) + + + (4)
25 Sanitary drains + + +
26 Scuppers and discharge (overboard) + + −
Sounding/Vent
27 Water tanks/Dry spaces + + +
28 Oil tanks (flash point > 60°C) + + + (2) (3)
Miscellaneous
29 Starting/Control air (1) + + −
30 Service air (non-essential) + + +
31 Brine + + +
32 CO2 system (1) + + −
33 Steam + + −
Note 1:
+ : Application is allowed
− : Application is not allowed.
(1) Inside machinery spaces of category A - only approved fire resistant types.
(2) Not inside machinery spaces of category A or accommodation spaces. May be accepted in other machinery spaces provided
the joints are located in easily visible and accessible positions.
(3) Approved fire resistant types.
(4) Above free board deck only.
(5) In pump rooms and open decks - only approved fire resistant types.
(6) If Compression Couplings include any components which readily deteriorate in case of fire, they are to be of approved fire
resistant type as required for Slip-on joints.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 151
Pt C, Ch 1, Sec 7
2.7.3 Design of flexible hoses and expansion joints this requirement may be granted for expansion joints of
a) Flexible pipes and expansion joints are to be made of large diameter used on sea water lines.
materials resistant to the marine environment and to the g) The junctions of flexible hoses and expansion joints to
fluid they are to convey. Metallic materials are to com- their couplings are to withstand a pressure at least equal
ply with [2.1]. to the bursting pressure defined in f).
b) Flexible pipes and expansion joints are to be designed
so as to withstand: 2.7.4 Conditions of use of flexible hoses and
expansion joints
• external contact with hydrocarbons
• internal pressure a) The use of flexible hoses and expansion joints is to be
limited as far as practicable.
• vibrations
• pressure impulses. b) The position of flexible hoses and expansion joints is to
be clearly shown on the piping drawings submitted to
c) Flexible pipes intended to convey fuel oil or lubricating
the Society.
oil and end attachments are to be of fire-resisting mate-
rials of adequate strength and are to be constructed to c) The use of non-metallic expansion joints on pipes con-
the satisfaction of the Society. nected to sea inlets and overboard discharges will be
Where a protective lining is provided for this purpose, it given special consideration by the Society. As a rule, the
is to be impervious to hydrocarbons and to hydrocarbon fitting of such joints between the unit shell and the
vapours. valves mentioned in [2.9.3] is not permitted. Further-
more, unless the above-mentioned valves are fitted with
d) Flexible pipes intended to convey: remote controls operable from places located above the
• gaseous fluid at a pressure higher than 1 MPa freeboard deck, efficient means are to be provided,
• fuel oil or lubricating oil wherever necessary, to limit the flooding of the unit in
are to be fitted with a metallic braid. the event of rupture of the expansion joints.
e) As a general rule, flexible hoses are to be fitted with d) Expansion joints may be fitted in sea water lines, pro-
crimped connections or equivalent. For water pipes sub- vided they are arranged with guards which effectively
ject to a pressure not exceeding 0,5 MPa, as well as for enclose, but do not interfere with, the action of the
scavenge air and supercharge air lines of internal com- expansion joints and reduce to the minimum practica-
bustion engines, clips made of galvanised steel or corro- ble any flow of water into the machinery spaces in the
sion-resistant material with thickness not less than event of failure of the flexible elements.
0,4 mm may be used. e) Use of expansion joints in water lines for other services,
f) Flexible pipes and expansion joints are to be so including ballast lines in machinery spaces, in duct
designed that their bursting pressure at the service tem- keels and inside double bottom water ballast tanks, and
perature is not less than 4 times their maximum service bilge lines inside double bottom tanks and deep tanks,
pressure, with a minimum of 2 MPa. Exemptions from will be given special consideration by the Society.
152 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
2.8 Valves and accessories 2.9 Sea inlets and overboard discharges
2.8.1 General 2.9.1 General
a) Valves and accessories are normally to be built in Except where expressly stated in Article [8], the require-
accordance with a recognised standard. Otherwise, ments of this sub-article do not apply to scuppers and sani-
they are subject to special consideration for approval by tary discharges.
the Society.
2.9.2 Design of sea inlets and overboard discharges
Valves and fittings in piping systems are to be compati-
a) All sea inlets and discharges in the shell plating are to
ble with the pipes to which they are attached in respect
be fitted with efficient and accessible arrangements for
of their strength (see [1.3.2] for design pressure) and are
preventing the accidental admission of water into the
to be suitable for effective operation at the maximum
unit.
working pressure they will experience in service.
Valves and accessories which are fitted: b) Sea inlets and overboard discharges are to be fitted with
valves complying with [2.8] and [2.9.3]. Where the sea
• in a class I piping system, or
inlets and overboard discharges are located in a space
• in a class II piping system, or below the assigned load line, those valves are to pro-
• on the unit shell, on the collision bulkhead, on fuel vided with a remote control from an accessible position
oil tanks or on lubricating oil tanks under static pres- outside the space.
sure, Note 1: For surface type and self-elevating units, and subject to
are to be subject to the applicable testing and inspection special consideration, the remote operation of the valves may
required by the Rules. See [20.6.1]. be omitted, when the space containing the valve is normally
unattended or provided with a high bilge water level detection.
b) Shut-off valves are to be provided where necessary to
isolate pumps, heat exchangers, pressure vessels, etc., c) Sea inlets are to be so designed and arranged as to limit
from the rest of the piping system when necessary, and turbulence and to avoid the admission of air due to
in particular: motion of the unit.
• to allow the isolation of duplicate components with- d) Sea inlets are to be fitted with gratings complying with
out interrupting the fluid circulation [2.9.4].
• for survey or repair purposes. e) Provisions are to be made for clearing sea inlet gratings.
2.8.2 Design of valves and accessories f) Sea chests are to be suitably protected against corrosion.
a) Materials of valve and accessory bodies are to comply 2.9.3 Valves
with the provisions of [2.1].
a) Sea inlet and overboard discharge valves are to be
b) Connections of valves and accessories with pipes are to secured:
comply with the provisions of [2.5].
• directly on the shell plating, or
c) All valves and accessories are to be so designed as to • on sea chests built on the shell plating, with scant-
prevent the loosening of covers and glands when they lings in compliance with Part B of the Rules, or
are operated.
• on extra-reinforced and short distance pieces
d) Valves are to be so designed as to shut with a right-hand attached to the shell (see Tab 6).
(clockwise) motion of the wheels.
b) The bodies of the valves and distance pieces are to have
e) Valves are to be provided with local indicators showing a spigot passing through the plating without projecting
whether they are open or shut, unless this is readily beyond the external surface of such plating or of the
apparent. doubling plates and stiffening rings, if any.
2.8.3 Valves with remote control c) Valves are to be secured by means of:
a) All valves which are provided with remote control are • bolts screwed through the plating with a counter-
also to be designed for local manual operation. sunk head, or
b) The remote control system and means of local operation • studs screwed in heavy pads themselves secured to
are to be independent. In this respect, arrangement of the hull or chest plating, without penetration of the
the local operation by means of a fixed hand pump will plating by the stud holes.
be specially considered by the Society. d) The use of butterfly valves will be specially considered
c) In the case of valves which are to be provided with by the Society. In any event, butterfly valves not fitted
remote control in accordance with the Rules, opening with flanges are not to be used for water inlets or over-
and/or closing of the valves by local manual means is board discharges unless provisions are made to allow
not to render the remote control system inoperable. disassembling at sea of the pipes served by these valves
d) Power failure of the remote control system is not to without any risk of flooding.
cause an undesired change of the valve position. e) The valves are to be provided with indicators showing
e) Unless otherwise specified, indicators are to be pro- whether they are open or closed.
vided on the remote controls to show whether the f) The materials of the valve bodies and connecting pieces
valves are open or closed. are to comply with Tab 5.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 153
Pt C, Ch 1, Sec 7
g) Valves located on the unit shell and serving piping sys- • their failure or overfilling of the tank is not to permit
tems made of plastics are to comply with Ch 1, App 2, release of fuel into the space. The use of cylindrical
[3.7.1]. gauges is prohibited. The Society may permit the use of
oil-level gauges with flat glasses and self-closing valves
2.9.4 Gratings between the gauges and fuel tanks.
a) Gratings are to have a free flow area not less than twice • their glasses are to be made of heat-resistant material
the total section of the pipes connected to the inlet. and efficiently protected against shocks.
b) When gratings are secured by means of screws with a
countersunk head, the tapped holes provided for such
screws are not to pass through the plating or doubling
3 Welding of steel piping
plates outside distance pieces or chests.
c) Screws used for fixing gratings are not to be located in 3.1 Application
the corners of openings in the hull or of doubling plates.
3.1.1
d) In the case of large sea inlets, the screws used for fixing
the gratings are to be locked and protected from corro- a) The following requirements apply to welded joints
sion. belonging to class I or II piping systems.
e) When gratings are cleared by use of compressed air or They may also be applied to class III piping systems, at
steam devices, the chests, distance pieces and valves of the discretion of the Society.
sea inlets and outlets thus arranged are to be so con- b) This article does not apply to refrigerated cargo installa-
structed as to withstand the maximum pressure to which tion piping systems operating at temperatures lower
they may be subjected when such devices are operating. than minus 40°C.
2.9.5 Connections for blow-down of boilers c) The requirements for qualification of welding proce-
a) Blow-down pipes of boilers are to be provided with dures are given in NR216 Materials.
cocks or valves placed as near the end of the pipes as
possible, while remaining readily accessible and 3.2 General
located above the engine room floor.
3.2.1 Welding processes
b) Blow-down valves are to be so designed that it is easy to
ascertain whether they are open or shut. Where cocks a) Welded joints of pipes are to be made by means of elec-
are used, the control keys are to be such that they can- tric arc or oxyacetylene welding, or any other previ-
not be taken off unless the cocks are shut. Where valves ously approved process.
are used, the control-wheels are to be permanently fixed b) When the design pressure exceeds 0,7 MPa, oxyacety-
to the spindle. lene welding is not permitted for pipes with an external
c) A protection ring is to be fitted on the shell plating, out- diameter greater than 100 mm or a thickness exceeding
side, at the end of the blow-down pipes. The spigot of 6 mm.
the valve referred to in [2.9.3], item b), is to pass
through this ring. 3.2.2 Location of joints
The location of welded joints is to be such that as many as
2.10 Control and monitoring possible can be made in a workshop. The location of
welded joints to be made on board is to be so determined
2.10.1 General as to permit their joining and inspection in satisfactory con-
a) Local indicators are to be provided for at least the fol- ditions.
lowing parameters:
• pressure, in pressure vessels, at pump or compressor 3.3 Design of welded joints
discharge, at the inlet of the equipment served, on
the low pressure side of pressure reducing valves 3.3.1 Types of joints
• temperatures, in tanks and vessels, at heat a) Except for the fixing of flanges on pipes in the cases
exchanger inlet and outlet mentioned in Fig 1 and for the fixing of branch pipes,
• levels, in tanks and vessels containing liquids. joints between pipes and between pipes and fittings are
b) Safeguards are to be provided where an automatic to be of the butt-welded type. However, for class I pipes
action is necessary to restore acceptable values for a with an internal diameter not exceeding 50 mm and for
faulty parameter. class II pipes, socket welded connections of approved
types may be used.
c) Automatic controls are to be provided where it is neces-
sary to maintain parameters related to piping systems at b) For butt-welded joints between pipes or between pipes
a pre-set value. and flanges or other fittings, correctly adjusted backing
rings may be used; such rings are to be either of the
2.10.2 Level gauges same grade of steel as the elements to be welded or of
Level gauges used in flammable oil systems are to be of a such a grade as not to adversely influence the weld; if
type approved by the Society and are subject to the follow- the backing ring cannot be removed after welding, it is
ing conditions: to be correctly profiled.
154 Bureau Veritas Rules for the Classification of Offshore Units May 2006
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May 2006 Bureau Veritas Rules for the Classification of Offshore Units 155
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3.5.2 Heat treatment after welding other than 3.6 Inspection of welded joints
oxyacetylene welding
a) Stress relieving heat treatment after welding other than 3.6.1 General
oxyacetylene welding is to be performed as indicated in a) The inspection of pressure pipe welded joints is to be
Tab 22, depending on the type of steel and thickness of performed at the various stages of the fabrication further
the pipes. to the qualifications defined in [3.1.1], item c).
b) The stress relieving heat treatment is to consist in heat-
ing slowly and uniformly to a temperature within the b) The examination mainly concerns those parts to be
range indicated in Tab 22, soaking at this temperature welded further to their preparation, the welded joints
for a suitable period, normally one hour per 25 mm of once they have been made and the conditions for carry-
ing out possible heat treatments.
thickness with a minimum of half an hour, cooling
slowly and uniformly in the furnace to a temperature c) The required examinations are to be carried out by qual-
not exceeding 400°C and subsequently cooling in still ified operators in accordance with procedures and tech-
atmosphere. niques to the Surveyor’s satisfaction.
c) In any event, the heat treatment temperature is not to be
higher than (TT − 20)°C, where TT is the temperature of 3.6.2 Visual examination
the final tempering treatment of the material. Welded joints, including the inside wherever possible, are
to be visually examined.
Table 22 : Heat treatment temperature
3.6.3 Non-destructive examinations
Thickness of Stress relief
a) Non-destructive tests for class I pipes are to be per-
Type of steel thicker part treatment
(mm) formed as follows:
temperature (°C)
C and C-Mn steels t ≥ 15 (1) (3) 550 to 620 • butt-welded joints of pipes with an external diame-
ter exceeding 75 mm are to be subjected to full X-
0,3 Mo t ≥ 15 (1) 580 to 640 ray examination or equivalent
1 Cr 0,5 Mo t≥8 620 to 680
• welded joints other than butt-welded joints and
2,25 Cr 1 Mo any (2) 650 to 720 which cannot be radiographed are to be examined
0,5 Cr 0,5 Mo V by magnetic particle or liquid penetrant tests
(1) Where steels with specified Charpy V notch impact • fillet welds of flange connections are to be exam-
properties at low temperature are used, the thickness ined by magnetic particle tests or by other appropri-
above which post-weld heat treatment is to be applied ate non-destructive tests.
may be increased, subject to the special agreement of
the Society. b) Non-destructive tests for class II pipes are to be per-
(2) For 2,25Cr 1Mo and 0,5Cr 0,5Mo V grade steels, heat formed as follows:
treatment may be omitted for pipes having thickness • butt-welded joints of pipes with an external diame-
lower than 8 mm, diameter not exceeding 100 mm and ter exceeding 100 mm are to be subjected to at least
service temperature not exceeding 450°C. 10% random radiographic examination or equiva-
(3) For C and C-Mn steels, stress relieving heat treatment lent
may be omitted up to 30 mm thickness, subject to the
special agreement of the Society. • welded joints other than butt-welded joints are to be
examined by magnetic particle tests or by other
3.5.3 Heat treatment after oxyacetylene welding appropriate non-destructive tests
Stress relieving heat treatment after oxyacetylene welding is • fillet welds of flange connections may be required to
to be performed as indicated in Tab 23, depending on the be examined by magnetic particle tests or by other
type of steel. appropriate non-destructive tests, at the discretion of
the Surveyor.
Table 23 : Heat treatment after oxyacetylene welding
3.6.4 Defects and acceptance criteria
Heat treatment and a) Joints for which non-destructive examinations reveal
Type of steel
temperature (°C) unacceptable defects are to be re-welded and subse-
C and C-Mn Normalising 880 to 940 quently to undergo a new non-destructive examination.
0,3 Mo Normalising 900 to 940 The Surveyor may require that the number of joints to be
subjected to non-destructive examination is larger than
1Cr-0,5Mo Normalising 900 to 960 that resulting from the provisions of [3.6.3].
Tempering 640 to 720
b) The acceptance criteria of defects are:
2,25Cr-1Mo Normalising 900 to 960
• for class I pipes, those defined in NR216 Materials
Tempering 650 to 780 for the special quality level
0,5Cr-0,5Mo-0,25V Normalising 930 to 980
• for class II pipes, those defined in NR216 Materials
Tempering 670 to 720 for the normal quality level.
156 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
b) The bending is to be such that the depth of the corruga- 5.3.2 Piping systems with open ends
tions is as small as possible and does not exceed 5% of Attention is to be paid to the requirements for the location
their length. of open-ended pipes on board units having to comply with
the provisions of [5.6].
4.2.4 Hot bending
a) In the case of hot bending, all arrangements are to be 5.3.3 Pipe lines located inside tanks
made to permit careful checking of the metal tempera- a) The passage of pipes through tanks, when permitted,
ture and to prevent rapid cooling, especially for alloy normally requires special arrangements such as rein-
steels. forced thickness or tunnels, in particular for:
b) Hot bending is to be generally carried out in the temper- • bilge pipes
ature range 850°C-1000°C for all steel grades; however, • ballast pipes
a decreased temperature down to 750°C may be
• scuppers and sanitary discharges
accepted during the forming process.
• air, sounding and overflow pipes
4.3 Heat treatment after bending • fuel oil pipes.
b) Junctions of pipes inside tanks are to be made by weld-
4.3.1 Copper and copper alloy ing or flange connections. See also [2.5.3].
Copper and copper alloy pipes are to be suitably annealed
after cold bending if their external diameter exceeds 50 mm. 5.3.4 Overboard discharges
Overboard discharges are to be so located as to prevent any
4.3.2 Steel discharge of water into the lifeboats while they are being
a) After hot bending carried out within the temperature lowered.
range specified in [4.2.4], the following applies:
5.3.5 Piping and electrical apparatus
• for C, C-Mn and C-Mo steels, no subsequent heat As far as possible, pipes are not to pass near switchboards
treatment is required or other electrical apparatus. If this requirement is impossi-
• for Cr-Mo and C-Mo-V steels, a subsequent stress ble to satisfy, gutterways or masks are to be provided wher-
relieving heat treatment in accordance with Tab 22 ever deemed necessary to prevent projections of liquid or
is required. steam on live parts.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 157
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5.4 Passage through watertight bulkheads b) For this purpose, if pipes are situated within assumed
or decks flooded compartments, arrangements are to be made to
ensure that progressive flooding cannot thereby extend
5.4.1 General to compartments other than those assumed to be
Where penetrations of watertight bulkheads and internal flooded for each case of damage. However, the Society
decks are necessary for piping and ventilation, arrange- may permit minor progressive flooding if it is demon-
ments are to be made to maintain the watertight integrity. strated that its effects can be easily controlled and the
safety of the unit is not impaired. Refer to Pt B, Ch 3, Sec
For penetrations of watertight bulkheads or decks by plastic 3.
pipes, refer to Ch 1, App 2, [3.6.2].
Where bolted connections are used when passing through b) Where the provisions of a) cannot be fulfilled, and after
watertight bulkheads or decks, the bolts are not to be special examination by the Society, pipes may be situ-
screwed through the plating. ated within the assumed transverse extent of damage
Where welded connections are used, they are to be welded penetration provided that:
on both sides of the bulkhead or deck.
• either a closable valve operable from above the bulk-
head deck is fitted at each penetration of a watertight
5.5 Independence of lines subdivision and secured directly on the bulkhead, or
5.5.1 Piping systems carrying non-hazardous fluids are • a closable valve operable from above the bulkhead
generally to be separate from piping systems which may deck is fitted at each end of the pipe concerned, the
contain hazardous fluids. Cross connection of the piping valves and their control system being inboard of the
systems may be permitted where means for avoiding possi- assumed extent of damage, or
ble contamination of the non-hazardous fluid system by the
hazardous medium are provided. • the tanks to which the pipe concerned leads are
regarded in the damage stability calculations as
5.5.2 As a general rule, bilge and ballast lines are to be being flooded when damage occurs in a compart-
entirely independent and distinct from lines conveying pro- ment through which the pipe passes.
duced oil, lubricating oil and fuel oil, with the exception of:
• pipes located between collecting boxes and pump suc- c) Valves required to be operable from above the bulkhead
tions deck are to be fitted with an indicator to show whether
the valve is open or shut.
• pipes located between pumps and overboard discharges
• pipes supplying compartments likely to be used alterna- Where the valve is remote controlled by other than
tively for ballast, fuel oil or liquid or dry cargoes, pro- mechanical means, and where the remote control sys-
vided such pipes are fitted with blind flanges or other tem is located, even partly, within the assumed extent of
appropriate change-over devices, in order to avoid any damage penetration, this system is to be such that the
mishandling. valve is automatically closed by loss of power.
158 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
5.9.1 Protection against shocks 5.10.3 Flexible hoses and expansion joints
Pipes passing through storage compartments other than a) Flexible hoses and expansion joints are to be so
those containing liquid are to be protected against shocks arranged as to be accessible at all times.
by means of strong casings. b) Flexible hoses and expansion joints are to be as short as
possible.
5.9.2 Protection against corrosion and erosion
c) The radius of curvature of flexible hoses is not to be less
a) Pipes are to be efficiently protected against corrosion,
than the minimum recommended by the manufacturer.
particularly in their most exposed parts, either by selec-
tion of their constituent materials, or by an appropriate d) The adjoining pipes are to be suitably aligned, sup-
coating or treatment. ported, guided and anchored.
b) The layout and arrangement of sea water pipes are to be e) Isolating valves are to be provided permitting the isola-
such as to prevent sharp bends and abrupt changes in tion of flexible hoses intended to convey flammable oil
section as well as zones where water may stagnate. The or compressed air.
inner surface of pipes is to be as smooth as possible, f) Expansion joints are to be protected against over exten-
especially in way of joints. Where pipes are protected sion or over compression.
against corrosion by means of galvanising or other inner g) Where they are likely to suffer external damage, flexible
coating, arrangements are to be made so that this coat- hoses and expansion joints of the bellows type are to be
ing is continuous, as far as possible, in particular in way provided with adequate protection.
of joints.
c) If galvanised steel pipes are used for sea water systems, 5.10.4 Thermometers
the water velocity is not to exceed 3 m/s. Thermometers and other temperature-detecting elements in
fluid systems under pressure are to be provided with pock-
d) If copper pipes are used for sea water systems, the water ets built and secured so that the thermometers and detect-
velocity is not to exceed 2 m/s. ing elements can be removed while keeping the piping
e) Arrangements are to be made to avoid galvanic corrosion. under pressure.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 159
Pt C, Ch 1, Sec 7
5.10.5 Pressure gauges c) Parts of flammable oil systems under pressure exceeding
Pressure gauges and other similar instruments are to be fit- 0,18 MPa such as pumps, filters and heaters are to com-
ted with an isolating valve or cock at the connection with ply with the provisions of item b) above.
the main pipe. d) Mechanical joints, expansion joints and flexible parts of
flammable oil lines are to be screened or otherwise suit-
5.10.6 Nameplates
ably protected to avoid as far as practicable oil spray or
a) Accessories such as cocks and valves on the fluid lines oil leakages onto hot surfaces, into machinery air
referred to in this Section are to be provided with name- intakes, or on other sources of ignition.
plates indicating the apparatus and lines they serve
e) Any relief valve of fuel oil and lubricating oil systems is
except where, due to their location on board, there is no
to discharge to a safe position, such as an appropriate
doubt as to their purpose.
tank.
b) Nameplates are to be fitted at the upper part of air and
sounding pipes. 5.11.4 Provisions for flammable oil leakage
containment
5.11 Additional arrangements for flammable a) Tanks used for the storage of flammable oils together
fluids with their fittings are to be so arranged as to prevent
spillages due to leakage or overfilling.
5.11.1 General b) Drip trays with adequate drainage to contain possible
The requirements in [5.11.3] and [5.11.4] apply to: leakage from flammable fluid systems are to be fitted:
• fuel oil systems, in all spaces • under independent tanks
• lubricating oil systems, in machinery spaces • under burners
• other flammable oil systems, in locations where means • under purifiers and any other oil processing equip-
of ignition are present. ment
• under pumps, heat exchangers and filters
5.11.2 Prohibition of carriage of flammable oils in
forepeak tanks of surface units • under valves and all accessories subject to oil leakage
In surface units, fuel oil, lubricating oil and other flammable • surrounding internal combustion engines.
oils are not to be carried in forepeak tanks or tanks forward c) The coaming height of drip trays is to be appropriate for
of the collision bulkhead. the service and not less than 75 mm..
5.11.3 Prevention of flammable oil leakage ignition d) Where boilers are located in machinery spaces on
‘tweendecks and the boiler rooms are not separated
a) As far as practicable, the piping arrangement in the
from the machinery spaces by watertight bulkheads, the
flammable oil systems shall comply generally with the
‘tweendecks are to be provided with oil-tight coamings
following:
at least 200 mm in height.
• The conveying of flammable oils through accommo-
e) Where drain pipes are provided for collecting leakages,
dation and service spaces is to be avoided. Where it
they are to be led to an appropriate drain tank.
is not possible, the arrangement may be subject to
special consideration by the Society, provided that 5.11.5 Drain tank
the pipes are of a material approved having regard The drain tank is not to form part of an overflow system and
to the fire risk. is to be fitted with an overflow alarm device.
• The pipes are not to be located immediately above
or close to the hot surfaces (exhaust manifolds, 5.11.6 Valves
silencers, steam pipelines, boilers, etc.), electrical All valves and cocks forming part of flammable oil systems
installations or other sources of ignition. Otherwise, are to be capable of being operated from readily accessible
suitably protection (screening and effective drainage positions and, in machinery spaces, from above the working
to the safe position) is to be provided to prevent of platform.
spraying or leakage onto the sources of ignition.
5.11.7 Level switches
• Parts of the piping systems conveying heated flam-
mable oils under pressure exceeding 0,18 MPa are Level switches fitted to flammable oil tanks are to be con-
to be placed above the platform or in any other posi- tained in a steel or other fire-resisting enclosure.
tion where defects and leakage can readily be
observed. The machinery spaces in way of such 6 Bilge systems
parts are to be adequately illuminated.
b) No flammable oil tanks are to be situated where spillage 6.1 Principle
or leakage therefrom can constitute a hazard by falling on:
6.1.1 General
• hot surfaces, including those of boilers, heaters,
An efficient bilge pumping system shall be provided, capa-
steam pipes, exhaust manifolds and silencers
ble of pumping from and draining any watertight compart-
• electrical equipment ment other than a space permanently appropriated for the
• air intakes carriage of fresh water, water ballast, fuel oil or liquid cargo
• other sources of ignition. and for which other efficient means of pumping are to be
160 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
provided, under all practical conditions, whether the unit is b) Provisions are to be made to prevent any deep tank hav-
upright or inclined as specified in Ch 1, Sec 1, Tab 1, Ch 1, ing bilge and ballast connections being inadvertently
Sec 1, Tab 2 and Ch 1, Sec 1, Tab 3. flooded from the sea when containing products other
Note 1: Bilge pumping system is not intended at coping with water
than sea water, or being discharged through a bilge
ingress resulting from structural or main sea water piping damage. pump when containing water ballast.
c) Bilge lines are to be entirely independent and distinct
6.1.2 Availability of the bilge system from other lines except where permitted in [5.5].
The bilge system is to be able to work while the other essen- d) Hazardous and non-hazardous areas are to be provided
tial installations of the unit, especially the fire-fighting with separate drainage or pumping arrangement.
installations, are in service.
e) On floating production storage and offloading units, the
arragements for the draining of:
6.1.3 Prevention of pollution by oil
• cofferdams located at the fore and aft ends of the
The discharge of oily effluents associated with the normal
cargo area
operation of machinery systems is subject to MARPOL
73/78, Annex I. • other cofferdams and void spaces located within the
cargo area
The discharge of oily effluents associated with offshore
• cargo pump rooms and other pump rooms
processing and the discharge of production water and dis-
placement water are subject to national or regional regula- • pipe tunnels,
tions, as applicable. are to comply with the provisions of Pt D, Ch 1, Sec 12,
{2.2].
Piping systems intended for machinery oily effluents are to
be completely independant from any piping system
intended for other oily effluents. 6.3 Arrangement of bilge suctions
6.3.1 General
6.2 Design of bilge systems
In all cases, arrangements are to be made such as to allow a
free and easy flow of water to bilge suctions.
6.2.1 General
a) The bilge pumping system is to consist of pumps con- 6.3.2 Number and distribution of bilge suctions
nected to a bilge main line so arranged as to allow the The bilge suctions in spaces below the bulkhead deck are to
draining of all spaces mentioned in [6.1.1] through be so located that it is possible to drain the accumulated
bilge branches, distribution boxes and bilge suctions, liquid in those spaces by:
except for some small spaces where individual suctions
a) where the bottom of the space, bottom plating or top of
by means of hand pumps may be accepted.
the double bottom slopes down to the centreline by
b) The bilge pumping system is to be so arranged that any more than 5°:
accumulated water can be drained even when the unit • in machinery spaces containing essential machinery
has an inclination up to 5° in any direction. such as engines, bilge pumps or ballast pumps, at
c) Automatic means are to be provided to detect the pres- least one branch centreline suction, one direct cen-
ence of water in the compartments which are adjacent treline suction and one emergency bilge suction
to the sea or adjacent to tanks containing liquids and in • in machinery spaces other than those containing
void compartments through which pipes conveying liq- essential machinery, at least one centreline branch
uids pass. suction and one direct centreline suction
In the event of water detection, an alarm is to be given • in dry compartments other than machinery spaces,
in a manned control room. at least one branch centreline suction.
d) If the Society is satisfied that the safety of the unit is not b) where the bottom of the space is horizontal or slopes
impaired, the bilge pumping arrangements and the down to the sides:
means to detect the presence of water may be dispensed • in machinery spaces containing essential machinery
with in particular compartments. such as engines, bilge pumps or ballast pumps, at
least one branch suction on each side, one direct
e) The bilge pumping system is to be so arranged that any suction on each side and one emergency bilge suc-
accumulated water can be drained even when the unit tion
has an inclination up to 5° in any direction.
• in machinery spaces other than those containing
6.2.2 Prevention of inadvertent flooding essential machinery, at least one branch suction and
Independence of the lines one direct suction on each side
a) The arrangement of the bilge and ballast pumping sys- • in dry compartments other than machinery spaces,
tem shall be such as to prevent the possibility of water at least one branch suction on each side.
passing from the sea and from water ballast spaces into c) Dry compartments other than those containing essential
dry compartments and machinery spaces, or from one machinery can be drained to other spaces provided with
compartment to another. bilge pumping capability.
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7.3.3 Passage of ballast pipes through tanks 8.4 Drainage of superstructures or deck-
If not contained in pipe tunnels, the ballast steel pipes pass- houses not fitted with efficient weather-
ing through tanks intended to contain fresh water, fuel oil or tight doors
liquid cargo are to have reinforced thickness, as per Tab 6.
8.4.1 Scuppers leading from superstructures or deckhouses
They are to consist either of a single piece or of several
not fitted with watertight doors are to be led overboard.
pieces assembled by welding, by reinforced flanges or by
devices deemed equivalent for the application considered.
8.5 Arrangement of discharges from spaces
below the margin line
8 Scuppers and sanitary discharges
8.5.1 Normal arrangement
8.1 Application Each separate discharge led though the shell plating from
spaces below the margin line is to be provided with one
8.1.1 This Article applies to: automatic non-return valve fitted with positive means of
closing it from above the bulkhead or freeboard deck.
• scuppers and sanitary discharge systems, and
• discharges from sewage tanks. 8.5.2 Alternative arrangement when the inboard
end of the discharge pipe is above the
Discharges in connection with machinery operation are summer waterline by more than 0,01 L
dealt with in [2.9]. Where the vertical distance from the summer load waterline
to the inboard end of the discharge pipe exceeds 0,01 L, the
8.2 Principle discharge may have two automatic non-return valves with-
out positive means of closing, provided that the inboard
8.2.1 Scuppers, sufficient in number and suitable in size, valve:
are to be provided to permit the drainage of water likely to • is above the deepest subdivision load line, and
accumulate in the spaces which are not located in the unit's • is always accessible for examination under service con-
bottom. ditions.
The number of scuppers and sanitary discharge openings in
the shell plating is to be reduced to a minimum either by 8.6 Arrangement of discharges from spaces
making each discharge serve as many as possible of the san- above the margin line
itary and other pipes, or in any other satisfactory manner.
8.6.1 General
8.3 Drainage from spaces below the freeboard The provisions of this sub-article are applicable only to
deck or within enclosed superstructures those discharges which remain open during the normal
and deckhouses on the freeboard deck operation of the unit. For discharges which must necessarily
be closed at sea, such as gravity drains from topside ballast
8.3.1 Normal arrangement tanks, a single screw-down valve operated from the deck
may be accepted.
Scuppers and sanitary discharges from spaces below the
freeboard deck or from within superstructures and deck- 8.6.2 Normal arrangement
houses on the freeboard deck fitted with watertight doors Normally, each separate discharge led though the shell plat-
are to be led to: ing from spaces above the margin line is to be provided with:
• the bilge in the case of scuppers, or • one automatic non-return valve fitted with positive
• suitable sanitary tanks in the case of sanitary discharges. means of closing it from a position above the bulkhead
or freeboard deck, or
8.3.2 Alternative arrangement • one automatic non-return valve and one sluice valve
The scuppers and sanitary discharges may be led overboard controlled from above the bulkhead or freeboard deck.
provided that:
8.6.3 Alternative arrangement when the inboard
• the spaces drained are located above the load waterline end of the discharge pipe is above the
formed by a 5° heel, to port or starboard, at a draft cor- summer waterline by more than 0,01 L
responding to the assigned summer freeboard, and Where the vertical distance from the summer load waterline
• the pipes are fitted with efficient means of preventing to the inboard end of the discharge pipe exceeds 0,01 L, the
water from passing inboard in accordance with: discharge may have two automatic non-return valves with-
out positive means of closing, provided that:
- [8.5] where the spaces are located below the mar-
gin line, • the inboard valve is above the level of the tropical load
waterline so as to always be accessible for examination
- [8.6] where the spaces are located above the mar- under service conditions, or
gin line.
• where this is not practicable, a locally controlled sluice
Note 1: The margin line is defined as a line drawn at least 76 mm valve is interposed between the two automatic non-
below the upper surface of the freeboard deck. return valves.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 165
Pt C, Ch 1, Sec 7
8.6.4 Alternative arrangement when the inboard 450 millimetres below the freeboard deck and more than
end of the discharge pipe is above the 600 millimetres above the summer load waterline are not
summer waterline by more than 0,02 L required to be provided with a non-return valve at the shell.
Where the vertical distance from the summer load waterline
to the inboard end of the discharge pipe exceeds 0,02 L, a sin-
gle automatic non-return valve without positive means of clos- 8.7 Summary table of overboard discharge
ing may be accepted subject to the approval of the Society. arrangements
8.6.5 Arrangement of discharges through manned 8.7.1 The various arrangements acceptable for scuppers
machinery spaces and sanitary overboard discharges are summarised in Fig 3.
Where sanitary discharges and scuppers lead overboard
through the shell in way of manned machinery spaces, the
fitting at the shell of a locally operated positive closing 8.8 Valves and pipes
valve together with a non-return valve inboard may be
accepted. The operating position of the valve will be given 8.8.1 Materials
special consideration by the Society. a) All shell fittings and valves are to be of steel, bronze or
8.6.6 Arrangement of discharges through the shell more other ductile material. Valves of ordinary cast iron or
than 450 mm below the freeboard deck or less similar material are not acceptable. All scupper and dis-
than 600 mm above the summer load waterline charge pipes are to be of steel or other ductile material.
Scupper and discharge pipes originating at any level and Refer to [2.1].
penetrating the shell either more than 450 millimetres b) Plastic is not to be used for the portion of discharge line
below the freeboard deck or less than 600 millimetres from the shell to the first valve.
above the summer load waterline are to be provided with a
non-return valve at the shell. Unless required by [8.6.2] to 8.8.2 Thickness of pipes
[8.6.4], this valve may be omitted if the piping is of substan-
tial thickness, as per Tab 25. a) The thickness of scupper and discharge pipes led to the
bilge or to draining tanks is not to be less than that
8.6.7 Arrangement of discharges through the shell required in [2.2].
less than 450 mm below the freeboard deck
and more than 600 mm above the summer b) The thickness of scupper and discharge pipes led to the
load waterline shell is not to be less than the minimum thickness given
Scupper and discharge pipes penetrating the shell less than in Tab 24 and Tab 25.
General req.
Discharge Alternatives where inboard end:
Alternative General requirement
where inboard where inboard through outboard end > 450
where inboard Otherwise
end < 0,01L end > 0,01L manned mm below FB deck or
end < 0,01L
above SWL above SWL above SWL machinery >0,01L above SWL >0,02L above < 600 mm above SWL
spaces SWL
FB FB
FB Deck FB Deck FB Deck FB Deck FB Deck FB Deck Deck Deck
ML ML ML
TWL
DWL
SWL SWL SWL SWL SWL SWL SWL SWL
SWL
*
non return valve without positive
* control of the valves from an approved position
inboard end of pipes
means of closing
remote control
outboard end of pipes non return valve with positive means normal thickness
of closing controlled locally
pipes terminating on the
open deck valve controlled locally substantial thickness
166 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
Table 24 : Thickness of scupper and discharge pipes led to the shell, according to their location
Applicable [8.8.6]
requirement [8.7.1] [8.7.2] [8.8.2] [8.8.3] [8.8.4] [8.8.5] with [8.8.6] without valve [8.8.7]
Pipe location valve
Between the shell and Thickness according to Tab 25, column 1, or 0,7 times that NA NA
the first valve of the shell side plating, whichever is the greater (1)
Between the first valve Thickness according to Tab 25, column 2 NA NA
and the inboard end
Below the NA Thickness according Thickness according
freeboard deck to Tab 25, column 1 to Tab 25, column 2
Above the NA Thickness according Thickness according
freeboard deck to Tab 25, column 2 to Tab 25, column 2
(1) However, this thickness is not required to exceed that of the plating.
Note 1: NA = not applicable
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 167
Pt C, Ch 1, Sec 7
separate drainage tanks; alternatively, discharges are to be 9.1.3 Location of open ends of air pipes
provided with adequate devices against odours and overflow.
a) Air pipes of double bottom compartments, tunnels,
8.9.7 Discharge from aft spaces deep tanks and other compartments which can come
Where spaces located aft of the aft peak bulkhead not into contact with the sea or be flooded in the event of
intended to be used as tanks are drained by means of scup- hull damage are to be led to above the bulkhead deck
pers discharging to the shaft tunnel, the provisions of [6.4.2] or the freeboard deck.
item c) are to be complied with. Note 1: In units not provided with a double bottom, air pipes of
small cofferdams or tanks not containing fuel oil or lubricating
8.9.8 Drainage from helidecks oil may discharge within the space concerned.
Drainage facilities in way of helidecks shall be constructed
of steel and shall lead directly overboard independent of b) Air pipes of tanks intended to be pumped up are to be
any other system. led to the open above the bulkhead deck or the free-
They are to be designed to prevent collections of liquids board deck.
and liquids from spreading to or falling on other parts of the c) Air pipes other than those of fuel oil tanks may be led to
unit having regard to the use of fire fighting equipment and enclosed spaces situated above the freeboard deck, pro-
the possible spillage of fuel. vided that such spaces are fitted with scuppers discharg-
8.9.9 Scupper tank ing overboard, which are capable of draining all the
water which may enter through the air pipes without
a) The scupper tank air pipe is to be led to above the free- giving rise to any water accumulation.
board deck.
b) Provision is to be made to ascertain the level of water in d) The air pipe of the scupper tank is to be led to above
the scupper tank. freeboard deck.
9.1.1 Principle a) The height of air pipes extending above the freeboard
Air pipes are to be fitted to all tanks, double bottoms, coffer- deck or superstructure deck from the deck to the point
dams, tunnels and other compartments which are not fitted where water may have access below is to be at least:
with alternative ventilation arrangements, in order to allow
• 760 mm on the freeboard deck, and
the passage of air or liquid so as to prevent excessive pres-
sure or vacuum in the tanks or compartments, in particular • 450 mm on the superstructure deck.
in those which are fitted with piping installations.
This height is to be measured from the upper face of the
The open ends of the air pipes are to be so arranged as to deck, including sheathing or any other covering, up to
prevent the free entry of sea water in the compartments. the point where water may penetrate inboard.
With respect to the stability of the unit in damaged condi-
tion, all compartments having their air pipe open end b) Where these heights may interfere with the working of
located in a space assumed flooded are also to be consid- the unit, a lower height may be approved, provided the
ered flooded. Society is satisfied that this is justified by the closing
arrangements and other circumstances. Satisfactory
9.1.2 Number and position of air pipes means which are permanently attached are to be pro-
a) Air pipes are to be so arranged and the upper part of vided for closing the openings of the air pipes.
compartments so designed that air or gas likely to accu-
c) The height of air pipes may be required to be increased
mulate at any point in the compartments can freely
on units subject to damage stability requirements since
evacuate.
the air pipe outlets should be above final water line at
b) Air pipes are to be fitted opposite the filling pipes and/or any damaged condition assumed by the Damage stabil-
at the highest parts of the compartments, the unit being ity examination as defined in Pt B, Ch 1, Sec 3, [3].
assumed to be on an even keel.
c) In general, two air pipes are to be fitted for each com- d) The height of air pipes discharging through the side of
partment, except in small compartments, where only the superstructure is to be at least 2,3 m above the sum-
one air pipe may be accepted. When the top of the mer load waterline.
compartment is of irregular form, the position of air
pipes will be given special consideration by the Society. 9.1.5 Fitting of closing appliances
Note 1: Two air vents are normally required for long tanks e.g. a a) Satisfactory appliances which are permanently attached
ballast tank in a double hull unit.
are to be provided for closing the openings of air pipes
In machinery spaces, two air vents are not normally required. in order to prevent the free entry of water into the
d) Where only one air pipe is provided, it is not to be used spaces concerned, except for pipes of tanks fitted with
as a filling pipe. cross-flooding connections.
168 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
b) Automatic closing appliances are to be fitted in the fol- 9.1.7 Special arrangements for air pipes of
lowing cases: flammable oil tanks
• where air pipes to ballast and other tanks extend a) Air pipes from fuel oil and thermal oil tanks are to dis-
above the freeboard or superstructure decks charge to a safe position on the open deck where no
• where, with the unit at its deepest load waterline, danger will be incurred from issuing oil or gases.
the openings are immersed at an angle of heel of 40° Where fitted, wire gauze diaphragms are to be of corro-
or, at the angle of down-flooding if the latter is less sion resistant material and readily removable for clean-
than 40° ing and replacement. The clear area of such diaphragms
• where, as per [9.1.3] item c), air pipes terminate in is not to be less than the cross-sectional area of the pipe.
enclosed spaces
b) Air pipes of lubricating or hydraulic oil storage tanks not
• where, as per [9.1.4] item b), air pipes have a height
subject to flooding in the event of hull damage may be
lower than that required in [9.1.4] item a).
led to machinery spaces, provided that in the case of
See also Pt B, Ch 1, Sec 3. overflowing the oil cannot come into contact with elec-
c) Automatic closing appliances are to be of a type trical equipment, hot surfaces or other sources of igni-
approved by the Society. Requirements for type tests are tion.
given in [20.2.2].
c) The location and arrangement of vent pipes for fuel oil
d) For units subject to specific buoyancy or stability service, settling and lubrication oil tanks are to be such
requirements, the fitting of closing appliances to air that in the event of a broken vent pipe there is no risk of
pipes will be given special consideration. ingress of seawater or rainwater.
9.1.6 Design of closing appliances d) Air pipes of fuel oil service, settling and lubrication oil
a) When closing appliances are requested to be of an auto- tanks likely to be damaged by impact forces are to be
matic type, they are to comply with the following: adequately reinforced.
• They are to prevent free entry of water into the tanks. e) Where seawater or rainwater may enter fuel oil service,
• They are to allow the passage of air or liquid to pre- settling and lubrication oil tanks through broken air
vent excessive pressure or vacuum coming on the pipes, arrangements such as water traps with:
tank. • automatic draining, or
• They are to be so designed that they withstand both
• alarm for water accumulation,
ambient and working conditions up to an inclina-
tion of −40° to +40° without failure or damage. are to be provided.
• They are to be so designed as to allow inspection of
the closure and the inside of the casing as well as 9.1.8 Construction of air pipes
changing of the seals. a) Where air pipes to ballast and other tanks extend above
• Where they are of the float type, suitable guides are the freeboard deck or superstructure deck, the exposed
to be provided to ensure unobstructed operation parts of the pipes are to be of substantial construction,
under all working conditions of heel and trim. with a minimum wall thickness of at least:
• Efficient seating arrangements are to be provided for • 6,0 mm for pipes of 80 mm or smaller external
the closures. diameter
• They are to be self-draining.
• 8,5 mm for pipes of 165 mm or greater external
• The clear area through an air pipe closing appliance diameter.
is to be at least equal to the area of the inlet.
Intermediate minimum thicknesses may be determined
• The maximum allowable tolerances for wall thick-
by linear interpolation.
ness of floats is not to exceed ±10% of the nominal
thickness. b) Air pipes with height exceeding 900 mm are to be addi-
• Their casings are to be of approved metallic materi- tionally supported.
als adequately protected against corrosion. c) In each compartment likely to be pumped up, and
• Closures and seats made of non-metallic materials where no overflow pipe is provided, the total cross-sec-
are to be compatible with the media to be carried in tional area of air pipes is not to be less than 1,25 times
the tank and with sea water at ambient temperatures the cross-sectional area of the corresponding filling
between −25°C and +85°C. pipes.
b) Where closing appliances are not of an automatic type, d) The internal diameter of air pipes is not to be less than
provision is to be made for relieving vacuum when the 50 mm, except for tanks of less than 2 m3.
tanks are being pumped out. For this purpose, a hole of
approximately 10 mm in diameter may be provided in e) Air pipes from several tanks or spaces may be led into a
the bend of the air pipe or at any other suitable position common main line, provided that:
in the closing appliance. • the tanks or spaces are not intended for liquids
c) Wooden plugs and trailing canvas are not permitted in which are not compatible and that the arrangement
position 1 or position 2, as defined in Pt B, Ch 1, Sec 2. could not effect unacceptable condition for the unit
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 169
Pt C, Ch 1, Sec 7
• the cross-sectional area of the air pipes main is gen- 9.2.4 Special arrangements for sounding pipes of
erally not less than the aggregate cross-sectional flammable oil tanks
area of the two largest pipes discharging into the a) Where sounding pipes are used in flammable (except
main. However, a reduced value may be considered lubricating) oil systems, they are to terminate in the
for acceptance in each particular case on the basis open air, where no risk of ignition of spillage from the
of back pressure calculation submitted for all normal sounding pipe might arise. In particular, they are not to
working conditions terminate in passenger or crew spaces. As a general
• as far as practical, each separate air pipe is fitted to rule, they are not to terminate in machinery spaces.
the common air pipe from the top side However, where the Society considers that this require-
• where no overflow pipes are provided, the cross- ment is impracticable, it may permit termination in
sectional area of a common air pipe from several machinery spaces on condition that the following provi-
tanks is not less than 1,25 times the area of the com- sions are satisfied:
mon filling pipeline for these tanks 1) in addition, an oil-level gauge is provided meeting
• where the tanks or spaces are situated at the shell the provisions of [2.10.2]
side, the connections to the air pipes main are to be 2) the sounding pipes terminate in locations remote
above the freeboard deck. Where it is not practical, from ignition hazards unless precautions are taken,
different position proposed as far as possible above such as the fitting of effective screens, to prevent the
the deepest load waterline may be considered for fuel oil in the case of spillage through the termina-
acceptance. For vessels subject to damage stability tions of the sounding pipes from coming into con-
requirements these connections should be above tact with a source of ignition
final water line at any damaged condition assumed
by the Damage stability examination as defined in Pt 3) the terminations of sounding pipes are fitted with
B, Ch 1, Sec 3, [3]. self-closing blanking devices and with a small diam-
eter self-closing control cock located below the
f) Vents acting also as overflows may be accepted pro-
blanking device for the purpose of ascertaining
vided all the requirements applicable to both vents and
before the blanking device is opened that fuel oil is
overflows are complied with.
not present. Provision is to be made so as to ensure
g) Where tanks are fitted with cross flooding connections, that any spillage of fuel oil through the control cock
the air pipes are to be of adequate area for these con- involves no ignition hazard.
nections.
b) For lubricating oil and fuel oil leakage tanks less than
2 m3, the oil-level gauge mentioned in a) 1) and the
9.2 Sounding pipes control cock mentioned in a) 3) need not be provided
on condition that the sounding pipes are fitted with
9.2.1 Principle
appropriate means of closure.
a) Sounding devices are to be fitted to tanks intended to
contain liquids as well as to all compartments which are c) Short sounding pipes may be used for tanks other than
not readily accessible at all times. double bottom tanks without the additional closed level
gauge provided an overflow system is fitted.
b) Draught and inclination of the unit are also to be pro-
vided. 9.2.5 Closing appliances
c) For compartments normally intended to contain liquids, a) Self-closing appliances are to be fitted with cylindrical
the following systems may be accepted in lieu of sound- plugs having counterweights such as to ensure auto-
ing pipes: matic closing.
• a level gauge of an approved type efficiently pro-
b) Closing appliances not required to be of the self-closing
tected against shocks, or
type may consist of a metallic screw cap secured to the
• a remote level gauging system of an approved type, pipe by means of a chain or a shut-off valve.
provided an emergency means of sounding is availa-
ble in the event of failure affecting such system. 9.2.6 Construction of sounding pipes
9.2.2 Position of sounding pipes a) Sounding pipes are normally to be straight. If it is neces-
sary to provide bends in such pipes, the curvature is to
Sounding pipes are to be located as close as possible to suc-
be as small as possible to permit the ready passage of
tion pipes.
the sounding apparatus.
9.2.3 Termination of sounding pipes b) The sounding arrangement of compartments by means
a) As a general rule, sounding pipes are to end above the of bent pipes passing through other compartments will
bulkhead deck or the freeboard deck in easily accessi- be given special consideration by the Society. Such an
ble places and are to be fitted with efficient, perma- arrangement is normally accepted only if the compart-
nently attached, metallic closing appliances. ments passed through are cofferdams or are intended to
b) In machinery spaces and tunnels, where the provisions contain the same liquid as the compartments served by
of item a) cannot be satisfied, short sounding pipes led the sounding pipes.
to readily accessible positions above the floor and fitted c) Bent portions of sounding pipes are to have reinforced
with efficient closing appliances may be accepted. thickness and be suitably supported.
170 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
d) The internal diameter of sounding pipes is not to be less 9.3.3 Overflow tanks
than 32 mm. Where sounding pipes pass through refrig- a) Overflow tanks are to have a capacity sufficient to
erated spaces, or through the insulation of refrigerated receive the delivery of the pumps for at least 10 min-
spaces in which the temperature may be below 0°C, utes.
their internal diameter is to be at least 60 mm.
b) Overflow tanks are to be fitted with an air pipe comply-
e) Doubling plates are to be placed under the lower ends ing with [9.1] which may serve as an overflow pipe for
of sounding pipes in order to prevent damage to the the same tank. When the vent pipe reaches a height
hull. When sounding pipes with closed lower ends are exceeding the design head of the overflow tank, suitable
used, the closing plate is to have reinforced scantlings. means are to be provided to limit the actual hydrostatic
head on the tank.
9.3 Overflow pipes Such means are to discharge to a position which is safe
in the opinion of the Society.
9.3.1 Principle
c) An alarm device is to be provided to give warning when
Overflow pipes are to be fitted to tanks: the oil reaches a predetermined level in the tank, or
• which can be filled by pumping and are designed for a alternatively, a sight-flow glass is to be provided in the
hydrostatic pressure lower than that corresponding to overflow pipe to indicate when any tank is overflowing.
the height of the air pipe, or Such sight-flow glasses are only to be placed on vertical
• where the cross-sectional area of air pipes is less than pipes and in readily visible positions.
that prescribed in [9.1.8], item d).
9.3.4 Specific arrangements for construction of
overflow pipes
9.3.2 Design of overflow systems
a) The internal diameter of overflow pipes is not to be less
a) Overflow pipes are to be led:
than 50 mm.
• either outside, or
b) In each compartment which can be pumped up, the
• in the case of fuel oil or lubricating oil, to an over- total cross-sectional area of overflow pipes is not to be
flow tank of adequate capacity or to a storage tank less than 1,25 times the cross-sectional area of the cor-
having a space reserved for overflow purposes. responding filling pipes.
b) Where tanks containing the same or different liquids are c) The cross-sectional area of the overflow main is not to
connected to a common overflow system, the arrange- be less than the aggregate cross-sectional area of the
ment is to be such as to prevent any risk of: two largest pipes discharging into the main.
• intercommunication between the various tanks due d) Where overflow sight glasses are provided, they are to
to movements of liquid when emptying or filling, or, be in a vertically dropping line and in readily visible
due to the inclination of the unit position, fitted with adequate protection from mechani-
• overfilling of any tank from another assumed cal damage. The overflow sight glasses are not to be
flooded due to hull damage. used in flammable oil systems except for lubricating oil
(see [12.8.2]).
For this purpose, overflow pipes are to be led to a high
enough point above the deepest load waterline or, alter-
natively, non-return valves are to fitted where necessary. 9.4 Constructional requirements applying to
sounding, air and overflow pipes
c) Arrangements are to be made so that a compartment
cannot be flooded from the sea through the overflow in 9.4.1 Materials
the event of another compartment connected to the same
a) Sounding, air and overflow pipes are to be made of steel
overflow main being bilged. To this end, the openings of
or any other material approved for the application con-
overflow pipes discharging overboard are as a rule to be
sidered.
placed above the deepest load waterline and are to be
fitted where necessary with non-return valves on the b) Exposed parts of sounding, air and overflow pipes are to
plating, or, alternatively, overflow pipes from tanks are to be made of approved metallic materials.
be led to a point above the deepest load waterline.
9.4.2 Minimum thickness of steel pipes
d) Where deep tanks which can be used to contain liquid The minimum thickness of sounding, air and overflow steel
or dry cargo or fuel oil are connected to a common pipes is given in Tab 6.
overflow system, arrangements are to be made so that
liquid or vapours from other compartments cannot enter 9.4.3 Passage of pipes through certain spaces
such tanks when carrying dry cargo. a) Air pipes and sounding pipes led through refrigerated
e) Where tanks alternately containing fuel oil and ballast cargo holds or spaces are to be suitably insulated.
water are connected to a common overflow system, b) When sounding, air and overflow pipes made of steel
arrangements are to be made to prevent the ballast are permitted to pass through ballast tanks or fuel oil
water overflowing into the tanks containing fuel oil and tanks, they are to be of reinforced thickness, in accord-
vice-versa. ance with Tab 6.
f) Additional requirements for units subject to damage sta- c) Sounding, air and overflow pipes passing through cargo
bility checks are given in [5.6.3]. holds are to be adequately protected.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 171
Pt C, Ch 1, Sec 7
9.4.4 Self-draining of pipes • two heat exchangers, each having at least 50% of
Air pipes and overflow pipes are to be so arranged as to be the total capacity necessary to provide cooling water
self-draining when the unit is on an even keel. to all the equipment served.
b) Where the cooling system is served by a group of identi-
9.4.5 Name plates cal pumps, the capacity of the standby pump needs only
Nameplates are to be fixed at the upper part of air pipes and to be equivalent to that of each of these pumps.
sounding pipes.
c) Ballast pumps or other suitable sea water pumps of
appropriate capacity may be used as standby pumps,
10 Cooling systems provided arrangements are made against overpressure
in the cooling system.
10.1 Application d) In cases of centralised cooling systems serving only a
group of auxiliary engines, the second means of cooling
10.1.1 This Article applies to all cooling systems using the may consist of a connection to a cooling water pump
following cooling media: serving another installation, provided such pump is of
• sea water sufficient capacity to provide cooling water to both that
• fresh water installation and the auxiliary engines.
• lubricating oil. 10.3.3 Individual cooling of auxiliary engines
Air cooling systems will be given special consideration. Where each auxiliary engine is served by its own cooling
circuit, no second means of cooling is required.
10.2 Principle 10.3.4 Cooling of steam plants
Steam plants are to be fitted with:
10.2.1 General
• a main circulating pump
Sea water and fresh water cooling systems are to be so
arranged as to maintain the temperature of the cooled • a standby pump capable of ensuring the circulation in
media (lubricating oil, hydraulic oil, charge air, etc.) for pro- the main condenser in the event of failure of the main
pulsion machinery and essential equipment within the circulating pump.
manufacturers’ recommended limits during all operations,
10.3.5 Cooling of other essential equipment
under the inclination angles and the ambient conditions
specified in Ch 1, Sec 1. a) The second means of cooling required in [10.3.1] for
essential equipment may consist of a connection to a
10.2.2 Availability of cooling systems ballast pump or other suitable sea water pump of suffi-
Each cooling system serving an essential equipment or cient capacity, provided arrangements are made against
installation is to be so designed that, in the event of one overpressure in the cooling system (see [10.7.4], item
essential component of the system being inoperative, the b)).
cooling function is maintained. Partial reduction of operat- b) However, where such essential equipment is duplicate,
ing capability of the equipment or installation may be this second means may be omitted when justifications
accepted, however, when it is demonstrated that the safe are provided as regards the operating capability of the
operation of the unit is not impaired. unit with the cooling circuit of one set of equipment dis-
abled.
10.3 Design of sea water cooling systems
10.4 Design of fresh water cooling systems
10.3.1 General
a) Sea water cooling of engines and other essential equip- 10.4.1 General
ment is to be capable of being supplied by two different Fresh water cooling systems are to be designed according to
means. the applicable requirements of [10.3].
b) Where required, standby pumps are not to be con- 10.4.2 Cooling systems
nected to the sea inlet serving the other sea water
a) Fresh water cooling systems of essential equipment are
pumps, unless permitted under [10.7.1], item b).
to include at least:
10.3.2 Centralised cooling systems • one main cooling water pump, which can be driven
a) In the case of centralised cooling systems, i.e. systems by the equipment
serving a group of engines, reduction gears, compres- • one independently driven standby pump.
sors and other essential equipment, the following sea b) The standby pump may be omitted provided an emer-
water pumps and heat exchangers are to be arranged: gency connection to a suitable sea water system is fitted
• one main cooling water pump, which may be driven and arranged with a suitable change-over device. Provi-
by the engines, of a capacity sufficient to provide sions against overpressure in the cooling system are to
cooling water to all the equipment served be made in accordance with [10.7.4], item b).
• one independently driven standby pump of at least c) The standby pump may also be omitted in the case of
the same capacity redundancy of the cooled equipment.
172 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
10.4.3 Expansion tanks b) The two sea inlets may be connected by a cross-over
Fresh water expansion tanks are to be provided with at least: supplying both main cooling pump and standby cooling
• a de-aerating device pump.
• a water level indicator c) When the second means of cooling is a spare pump, the
• a filling connection two sea inlets are to be provided in any event, both serv-
ing the main cooling pump.
• a drain.
d) The sea inlets are to be low inlets, so designed as to
10.4.4 Protection of contamination by oil remain submerged under all normal operating condi-
Suitable means are to be provided in fresh water cooling tions.
systems comprising fuel oil or lubricating oil heat exchang-
In general, one sea inlet is to be arranged on each side
ers in order to detect any contamination of the water by fuel
of the unit.
oil or lubricating oil.
e) One of the sea inlets may be that of the ballast pump or
If cooling water is used for heating of oil, the heating coils
of the general service pump.
are to be located on the pressure side of the cooling pumps
and connected by welding, with no detachable connections
10.7.2 Coolers
where mixing of oil and water may occur. Alternatively a
primary and secondary system arrangement may be used. a) Coolers are to be fitted with isolating valves at the inlets
and outlets.
10.5 Design of oil cooling systems b) Coolers external to the hull (chest coolers and keel cool-
ers) are to be fitted with isolating valves at the shell.
10.5.1 General
Oil cooling systems are to be designed according to the 10.7.3 Filters
applicable requirements of [10.3].
a) Where engines intended for essential services are
10.5.2 Second means of cooling directly cooled by sea water, both in normal service and
The second means of cooling requested in [10.3.1] may in emergency operating conditions, filters are to be fit-
consist of a satisfactory connection to a lubricating oil ted on the suction of cooling pumps.
pump of sufficient capacity. Arrangements are to be made b) These filters are to be so arranged that they can be
against overpressure in the cooling system. cleaned without interrupting the cooling water supply.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 173
Pt C, Ch 1, Sec 7
174 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
11.5 Arrangement of fuel oil tanks and bun- b) Scantlings of fuel oil tanks and bunkers which are not
kers part of the unit's structure are to comply with Ch 1, App
4. For cases which are not contained in the Tables of
11.5.1 Location of fuel oil tanks that appendix, scantlings will be given special consider-
a) No fuel oil tank is to be situated where spillage or leak- ation by the Society.
age therefrom can constitute a hazard by falling on
heated surfaces. 11.6.3 Filling and suction pipes
b) Fuel oil tanks and bunkers are not to be situated imme- a) All suction pipes from fuel oil tanks and bunkers,
diately above boilers or in locations where they could including those in the double bottom, are to be pro-
be subjected to high temperatures, unless specially vided with valves.
agreed by the Society. In general, the distance between b) For storage tanks, filling pipes may also be used for suc-
fuel oil tanks and boilers is not to be less than 450 mm. tion purposes.
Where boilers are situated above double bottom fuel oil
tanks, the distance between the double bottom tank top c) For fuel oil tanks which are situated higher than the dou-
and the lower metallic part of the boilers is not to be ble bottom tanks, the filling pipes which are connected
less than: to the tank at a point lower than the outlet of the over-
• 750 mm for water tube boilers flow pipe, or below the top of tanks without an overflow
pipe, are to be fitted with shut-off non-return valves,
• 600 mm for cylindrical boilers. unless they are fitted with valves arranged in accord-
c) As far as practicable, fuel oil tanks are to be part of the ance with the requirements stated in [11.6.4]. For filling
unit’s structure and are to be located outside machinery lines entering at the top of a tank and with inside exten-
spaces of category A. Where fuel oil tanks, other than sion towards the bottom, airholes shall be drilled in the
double bottom tanks, are necessarily located adjacent to pipe near the penetration in order to avoid the siphon-
or within machinery spaces of category A, at least one ing effect.
of their vertical sides is to be contiguous to the machin-
d) For oil piping which is led through engine room bulk-
ery space boundaries, and is preferably to have a com-
heads, shut-off valves are to be fitted in the engine room
mon boundary with the double bottom tanks, and the
on the bulkhead, or close to.
area of the tank boundary common with the machinery
spaces is to be kept to a minimum. Where such tanks e) The valves requested in a), c) and d) are to be be located
are situated within the boundaries of machinery spaces on the tank or bulkhead itself. However, short distance
of category A, they are not to contain fuel oil having a pieces of rigid construction may be accepted, the length
flashpoint of less than 60°C. of which is not to exceed about 1,5 D of the pipe.
Note 1: Machinery spaces of category A are defined in Ch 4, Sec 1.
11.6.4 Remote control of valves
d) The location of fuel oil tanks is to be in compliance with
the requirements of Pt B, Ch 3, Sec 3, particularly as a) Every fuel oil pipe which, if damaged, would allow oil
regards the installation of cofferdams, the separation to escape from a storage, settling or daily service tank
between fuel oil tanks or bunkers and the other spaces having a capacity of 500 l and above situated above the
of the unit, and the protection of these tanks and bun- double bottom, is to be fitted with a cock or valve
kers against any abnormal rise in temperature. directly on the tank capable of being closed from a safe
position outside the space in which such tanks are situ-
11.5.2 Use of free-standing fuel oil tanks ated in the event of a fire occurring in such space.
a) In general the use of free-standing fuel oil tanks may be Note 1: For the location of the remote controls, refer to [11.11.3],
permitted in category A spaces. item c).
b) For the design and the installation of independent tanks,
b) Such valves and cocks are also to include local control.
refer to Pt B, Ch 2, Sec 3, [2.7] and Pt B, Ch 3, Sec 3,
Indicators are to be provided on the remote and local
[4.1.7].
controls to show whether they are open or shut (see
[2.8.3]). Where quick-closing valves are used, the indi-
11.6 Design of fuel oil tanks and bunkers cators for remote controls may be omitted.
11.6.1 General c) Where fuel oil tanks are situated outside boiler and
Tanks such as collector tanks, de-aerator tanks etc. are to be machinery spaces, the remote control required in item
considered as fuel oil tanks for the purpose of application of a) may be transferred to a valve located inside the boiler
this sub-article, and in particular regarding the valve or machinery spaces on the suction pipes from these
requirements. tanks.
Tanks with a volume lower than 500 l will be given special d) In the special case of deep tanks situated in any shaft or
consideration by the Society. pipe tunnel or similar space, valves are to be fitted on
the tank but control in the event of fire may be effected
11.6.2 Scantlings by means of an additional valve on the pipe or pipes
a) The scantlings of fuel oil tanks and bunkers forming part outside the tunnel or similar space. If such additional
of the unit's structure are to comply with the require- valve is fitted in the machinery space it is to be operated
ments stated in Part B, Chapter 3. from a position outside this space.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 175
Pt C, Ch 1, Sec 7
Note 2: For non-propelled units where the fuel oil transfer installa- • electrical equipment is not to be fitted in the vapour
tion is designed for manual operation, suction valves from fuel oil space of the tanks, unless it is certified to be intrinsi-
tanks and bunkers, with the exception of daily service tanks, need cally safe.
not be arranged with remote controls provided they are maintained
closed except during transfer operations. Such valves are, however, b) The temperature of the heating medium is not to exceed
to be readily accessible and instruction plates are to be fitted in 220°C.
their vicinity specifying that they are to be kept closed except dur- c) Automatic control sensors are to be provided for each
ing transfer operations. heated tank to maintain the temperature of the fuel oil
11.6.5 Drain pipes below the limits prescribed in item a).
Where fitted, drain pipes are to be provided with self-clos- For storage tanks, the manual control may be accepted
ing valves or cocks. subject to special consideration by the Society in each
case.
11.6.6 Air and overflow pipes d) Heated tanks are to be provided with temperature meas-
Air and overflow pipes are to comply with [9.1] and [9.3]. uring systems.
11.6.7 Sounding pipes and level gauges e) The heating coils inlet and outlet connections at the
a) Safe and efficient means of ascertaining the amount of tank are to be fitted with suitable means for closing. For
fuel oil contained in any fuel oil tank are to be provided. steam heating coils, additional means are to be pro-
vided between tank outlet and closing device to enable
b) Sounding pipes of fuel oil tanks are to comply with the testing the condensate for presence of oil.
provisions of [9.2].
Heating pipes and coils inside the tanks are to be of
c) Oil-level gauges complying with [2.10.2] may be used material suitable for the heated fluid.
in place of sounding pipes.
For steel pipes, the thickness is not to be less than the
d) Gauge cocks for ascertaining the level in the tanks are values given in column 4, with footnote (4), of Tab 6.
not to be used.
The heating coils within the tanks are to have welded
connections and are to be supported in such a way that
11.7 Design of fuel oil heating systems they are not subject to non permissible stress due to
vibration or thermal extension.
11.7.1 General
a) Where heavy fuel oil is used, a suitable heating system 11.7.3 Fuel oil heaters
is to be provided for storage tanks, settling tanks and a) Where steam heaters or heaters using other heating
service tanks in order to ensure that the fuel oil has the media are provided in fuel oil systems, they are to be fit-
correct fluidity and the fuel pumps operate efficiently. ted with at least a high temperature alarm or a low flow
b) Where necessary for pumping purposes, storage tanks alarm in addition to a temperature control, except
containing heavy fuel oil are to be provided with heat- where temperatures dangerous for the ignition of the
ing systems. fuel oil cannot be reached.
c) Where necessary, pumps, filters, pipes and fittings are to b) Electric heating of fuel oil is to be avoided as far as prac-
be provided with heat tracing systems. ticable.
d) Where main or auxiliary engines are supplied with fuel c) However, when electric heaters are fitted, means are to
oil which needs to be heated, arrangements are to be be provided to ensure that heating elements are perma-
made so that the engines can still operate if one oil heat- nently submerged during operation. In all cases a safety
ing system or the heating power source is out of action. temperature switch is to be fitted in order to avoid a sur-
Such arrangements may consist of an alternative supply face temperature of 220°C and above. It is to be:
of the engines in accordance with [11.9.2]. • independent from the automatic control sensor
11.7.2 Tank heating systems • designed to cut off the electrical power supply in the
a) Oil fuel in storage tanks are not to be heated to temper- event of excessive temperature
atures within 10°C below the flashpoint of the fuel oil, • provided with manual reset.
except that, where oil fuel in service tanks, settling tanks d) Fuel oil heaters are to be fitted with relief valves leading
and any other tanks in supply system is heated, the fol- back to the pump suction concerned or to any other
lowing arrangements are to be provided: place deemed satisfactory.
• the length of the vent pipes from such tanks and/or a
cooling device is sufficient for cooling the vapours 11.8 Design of fuel oil treatment systems
to below 60°C, or the outlet of the vent pipes is
located 3 m away from a source of ignition 11.8.1 General
• the vent pipes are fitted with flame screens a) Heavy fuel oils used in diesel engines are to be purified
• there are no openings from the vapour space of the and filtered according to the engine manufacturer’s
fuel tanks into machinery spaces (bolted manholes requirements.
are acceptable) b) Provisions are to be made to avoid inadvertent entry of
• enclosed spaces are not to be located directly over non-purified heavy fuel into the daily service tanks, in
such fuel tanks, except for vented cofferdams particular through the overflow system.
176 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
11.8.2 Drains • one marine diesel oil service tank with a capacity of
a) Settling tanks or, where settling tanks are not provided, at least 8 h at maximum continuous rating of the
daily service tanks, are to be provided with drains per- propulsion plant and normal operating load at sea of
mitting the evacuation of water and impurities likely to the generator plant and of the auxiliary boiler.
accumulate in the lower part of such tanks. c) Where main engine and auxiliary boilers are operated
b) Efficient means are to be provided for draining oily with heavy fuel oil and auxiliary engines are operated
water escaping from the drains. with marine diesel oil, the following equivalent arrange-
ments may be accepted for fuel oil service tanks:
11.8.3 Purifiers
• one heavy fuel oil service tank with a capacity of at
a) Where fuel oil needs to be purified, at least two purifiers least 8 h at maximum continuous rating of the pro-
are to be installed on board, each capable of efficiently pulsion plant and normal operating load at sea of
purifying the amount of fuel oil necessary for the normal the auxiliary boiler
operation of the engines.
• two marine diesel oil service tanks, each with a
Note 1: On small units, units operating in restricted zones or plat-
capacity of at least the higher of:
forms installed in sheltered coastal areas, one purifier only may
be accepted. - 8 h at normal operating load at sea of the auxil-
b) Subject to special consideration by the Society, the iary engines
capacity of the standby purifier may be less than that - 4 h at maximum continuous rating of the propul-
required in a), depending on the arrangements made for sion plant and normal operating load at sea of
the fuel oil service tanks to satisfy the requirement in the generator plant and of the auxiliary boiler.
[11.9.2].
11.9.3 Fuel oil supply to boilers
c) The standby purifier may also be used for other services.
a) In units where boilers burning oil under pressure are
d) Each purifier is to be provided with an alarm in case of
installed to supply steam to the machinery serving
failures likely to affect the quality of the purified fuel oil.
essential services, the fuel oil supply system is to
e) Fuel oil purifiers are to be installed as required in Part C, include at least the following equipment:
Chapter 4.
• Two independently driven fuel oil service pumps,
each one of a capacity sufficient to supply the boil-
11.9 Design of fuel supply systems ers at their rated output. The pumps are to be
arranged such that one may be overhauled while the
11.9.1 General
other is in service.
a) In units where heavy fuel oil and marine diesel oil are
used, a change-over system from one fuel to the other is • Filters or strainers fitted on the suction lines and so
to be provided. This system is to be so designed as to arranged that they can be cleaned without interrupt-
avoid: ing the fuel supply. For that purpose, two filters or
strainers fitted in parallel, or one duplex type with a
• overheating of marine diesel oil
change over facility, may be accepted.
• inadvertent ingress of heavy fuel oil into marine die-
• Two heaters in the case that fuel oil heating is
sel oil tanks.
required, each one of a capacity sufficient to supply
b) When necessary, arrangements are to be made for cool- heated fuel oil to the boilers at their normal operat-
ing the marine diesel oil from engine return lines. ing capacity. The heaters are to be arranged such
that one may be overhauled while the other is in
11.9.2 Fuel oil service tanks
service.
The following provisions a), b) and c) apply only to self-pro-
pelled units, except the following ones: b) The fuel oil supply system is to be capable of supplying
• small units the fuel oil necessary to generate enough steam for the
essential services of the unit with one pump, one heater
• units operating in restricted zones or in sheltered coastal
or one filter out of action.
areas.
c) A quick-closing valve is to be provided on the fuel sup-
a) Two fuel oil service tanks for each type of fuel used on ply to the burners of each boiler, arranged to be easily
board necessary for propulsion and vital systems, or operated in case of emergency, either directly or by
equivalent arrangements, are to be provided on each remote control.
unit, with a capacity of at least 8 h at maximum contin-
uous rating of the propulsion plant and normal operat- d) The fuel supply to the burners is to be capable of being
ing load at sea of the generator plant. automatically cut off when required under Ch 1, Sec 3,
[5.1.8].
b) Where main engines, auxiliary engines and boilers are
operated with heavy fuel oil, the following equivalent e) Burners are to comply with Ch 1, Sec 3, [2.2.5].
arrangements may be accepted for fuel oil service tanks: f) Where burners are provided with fuel oil flow-back to
• one heavy fuel oil service tank with a capacity of at the pump suctions or other parts under pressure, non-
least 8 h at maximum continuous rating of the pro- return devices are to be provided to prevent fuel oil
pulsion plant and normal operating load at sea of from flowing back to the burners when the oil supply is
the generator plant and of the auxiliary boiler cut off.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 177
Pt C, Ch 1, Sec 7
g) For the starting-up of boilers, an auxiliary fuel oil unit • a non-return valve in the return line from the
not requiring power from shore is to be provided. engines.
h) Where fuel oil is supplied to the burners by gravity, a i) For high pressure fuel oil pipes and other components
double filter satisfying the provisions of item a) is to be which may be built-in or attached to the engine, see Ch
provided in the supply line. 1, Sec 2, [2.5].
i) Fuel oil supply systems are to be entirely separate from Anyhow, the components of a diesel engine fuel oil sys-
feed, bilge, ballast and other piping systems. tem are to be designed considering the maximum peak
pressure which will be experienced in service, includ-
11.9.4 Fuel oil supply to internal combustion engines
ing any high pressure pulses which are generated and
a) The suctions of engine fuel pumps are to be so arranged transmitted back into the fuel supply and spill lines by
as to prevent the pumping of water and sludge likely to the action of fuel injection pumps.
accumulate after decanting at the lower part of service
tanks. j) Connections within the fuel supply and spill lines are to
be constructed having regard to their ability to prevent
b) Single internal combustion engines intended for essen-
pressurised fuel oil leaks while in service and after
tial services are to be fitted with at least two filters, or
maintenance.
similar devices, so arranged that one of the filters can be
overhauled while the other is in use. k) In multi-engine installations which are supplied from
Note 1: Where the engine has an output not exceeding 375 kW, the same fuel source, means of isolating the fuel supply
the second filter may be replaced by a readily accessible and and spill piping to individual engines are to be pro-
easily replaceable spare filter. vided. The means of isolation shall not affect the opera-
c) Oil filters fitted in parallel are to be so arranged as to tion of the other engines and shall be operable from a
minimise the possibility of a filter under pressure being position not rendered inaccessible by a fire on any of
opened by mistake. the engines.
Filter chambers are to be provided with suitable means
for: 11.10 Helicopter refuelling facilities
• ventilating when put into operation
11.10.1 Storage area
• de-pressurising before being opened.
Valves or cocks used for this purpose are to be fitted a) A designated area is to be provided for the storage of
with drain pipes led to a safe location. fuel tanks which are to be:
d) Oil filters are to be so located that in the event of a leak- • as remote as practicable from accommodation
age the fuel oil cannot be pulverised onto the exhaust spaces, escape routes and embarkation stations, and
manifold. • isolated from areas containing a source of vapour
e) Where the engine fuel oil supply system is arranged ignition, and
with booster pumps, a standby pump connected ready • permanently marked.
for immediate use is to be provided.
a) The fuel storage area is to be provided with arrange-
The standby pump may be replaced by a complete spare
ments whereby fuel spillage may be collected and
pump of appropriate capacity ready to be connected, in
drained to a safe location.
the following cases:
• where two or more engines are fitted, each with its 11.10.2 Fuel tanks
own booster pump
• where the engine output does not exceed 375 kW. a) Tanks and associated equipment are to be protected
against physical damage and from a fire in an adjacent
f) Where fuel oils require pre-heating in order to have the space or area.
appropriate viscosity when being injected in the engine,
the following equipment is to be provided in the fuel oil b) Where portable fuel storage tanks are used, special
line: attention is to be given to:
• one viscosity control and monitoring system 1) design of the tank for its intended purpose
• two pre-heaters, one serving as a standby for the 2) mounting and securing arrangements
other.
3) electric bonding, and
g) Excess fuel oil from pumps or injectors is to be led back
to the service or settling tanks, or to other tanks 4) inspection procedures.
intended for this purpose.
h) De-aeration tanks fitted in pressurised fuel oil return 11.10.3 Fuel pumping
lines are to be equipped with at least: a) Storage tank fuel pumps are to be provided with means
• an automatic venting valve or equivalent device dis- which permit shutdown from a safe remote location in
charging to the daily service tank or to other safe the event of a fire. Where a gravity fuelling system is
place deemed satisfactorily having a device for flow installed, equivalent closing arrangements are to be pro-
detection. vided to isolate the fuel source.
178 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
b) The fuel pumping unit is to be connected to one tank at is to be capable of being stopped from a position within
a time. The piping between the tank and the pumping the space containing the pumps and from another posi-
unit is to be of steel or equivalent material, as short as tion located outside such space and always accessible
possible, and protected against damage. in the event of fire within the space.
c) Electrical fuel pumping units and associated control c) Remote control of the valve fitted to the emergency gen-
equipment shall be of a type suitable for the location erator fuel tank is to be in a separate location from that
and potential hazards of other valves fitted to tanks in the engine room.
d) Fuel pumping units shall incorporate a device which will
d) The positions of the remote controls are also to comply
prevent over-pressurization of the delivery or filling hose.
with Part C, Chapter 3.
11.10.4 Refuellig equipment
Equipment used in refuelling operations is to be electrically 11.12 Construction of fuel oil piping systems
bonded.
11.12.1 Materials
11.11 Control and monitoring a) Fuel oil pipes and their valves are to be of steel or other
approved material as mentioned in Tab 5.
11.11.1 Monitoring
Alarms and safeguards are to be provided for fuel oil sys- Flexible pipes may be accepted provided they comply
tems in accordance with Tab 27. with [2.7.3].
Note 1: Some departures from Tab 27 may be accepted by the
b) Internal galvanisation of fuel oil pipes and tank or bun-
Society in the case of small units or units operating in restricted
ker walls is to be avoided.
zones or in sheltered coastal areas.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 179
Pt C, Ch 1, Sec 7
11.13.1 Passage of fuel oil pipes through tanks 12.3.1 Arrangement of lubricating oil systems
a) Fuel pipes are not to pass through tanks containing a) The arrangements for the storage, distribution and utili-
boiler feed water, fresh water or flammable oil, unless sation of oil used in pressure lubrication systems are to
they are contained within tunnels. be such as to ensure the safety of the unit and persons
on board.
b) Transfer pipes passing through ballast tanks are to have
b) The provisions of [5.11] are to be complied with, where
a reinforced thickness complying with Tab 6.
applicable.
11.13.2 Passage of pipes through fuel oil tanks 12.3.2 Filtration
Boiler feed water, fresh water or flammable oil pipes are not a) In forced lubrication systems, a device is to be fitted
to pass through fuel oil tanks, unless such pipes are con- which efficiently filters the lubricating oil in the circuit.
tained within tunnels.
b) The filters provided for this purpose for essential
11.13.3 Segregation of fuel oil purifiers machinery are to be so arranged that they can be easily
cleaned without stopping the lubrication of the
Purifiers for heated fuel oil are to be in accordance with Ch machines.
4, Sec 6, [5.1.2].
c) The fineness of the filter mesh is to comply with the
requirements of the engine or turbine manufacturers.
12 Lubricating oil systems d) Where filters are fitted on the discharge side of lubricat-
ing oil pumps, a relief valve leading back to the suction
12.1 Application or to any other convenient place is to be provided on
the discharge of the pumps.
12.1.1 This Article applies to lubricating oil systems serving
diesel engines, steam and gas turbines, reduction gears, 12.3.3 Purification
clutches and controllable pitch propellers, for lubrication or Where provided, lubricating oil purifiers are to comply with
control purposes. [11.8.3].
b) Lubricating oil systems are to be so designed as to • more than one engine, each with its own lubricating
ensure sufficient heat transfer and appropriate filtration pump, or
of the oil. • one engine with an output not exceeding 375 kW,
c) Lubricating oil systems are to be so designed as to pre- one of the pumps mentioned in a) may be a spare pump
vent oil from entering into contact with sources of igni- ready to be connected to the lubricating oil system, pro-
tion. vided disassembling and reassembling operations can
be carried out on board in a short time.
12.2.2 Availability
12.4.2 Lubrication of engines intended for non-
a) Lubricating oil systems are to be so designed that, in the essential services
event that any one pump is inoperative, the lubrication For engines intended for non-essential services, a single
of the engine and other equipment is maintained. Partial lubricating pump is acceptable.
reduction of the operating capability of the engineor
equipment may be accepted, however, when it is dem- 12.5 Design of steam turbine lubrication sys-
onstrated that the safe operation of the unit is not
tems
impaired.
b) An emergency lubricating system, such as a gravity sys- 12.5.1 General
tem, is to be provided to ensure sufficient lubrication of An alarm device is to be provided giving audible warning in
equipment which may be damaged due to a failure of the event of damage or of an appreciable reduction of the
the pump supply. oil pressure.
180 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
12.5.2 Lubrication of propulsive turbines and 12.6.3 Air and overflow pipes
turbogenerators Air and overflow pipes are to comply with the provisions of
a) Turbines intended for essential services are to be pro- [9.1] and [9.3].
vided with:
• one main lubricating pump, and 12.6.4 Sounding pipes and level gauges
• one independently driven standby pump of at least a) Safe and efficient means of ascertaining the amount of
the same capacity. lubricating oil contained in the tanks are to be provided.
b) The standby pump is to be capable of supplying satisfac- b) Sounding pipes are to comply with the provisions of
tory lubrication to the turbines during starting and stop- [9.2].
ping operations. c) Oil-level gauges complying with [2.10.2] may be used
c) Lubricating systems serving turbines intended for essen- in place of sounding pipes.
tial services are to be provided with a device which d) Gauge cocks for ascertaining the level in the tanks are
stops the steam supply to the turbines (see [12.7.1]). not to be used.
12.5.3 Emergency lubrication of turbines intended 12.6.5 Oil collecting tanks for engines
for essential services
a) In surface units required to be fitted with a double bot-
a) Turbines intended for essential services are to be pro- tom, wells for lubricating oil under main engines may
vided with an emergency lubricating system arranged be permitted by the Society provided it is satisfied that
for automatic start (see [12.7.1]).
the arrangements give protection equivalent to that
b) When a gravity system is provided for the purpose of afforded by a double bottom complying with Pt B, Ch 4,
item a), it is to ensure an adequate lubrication for not Sec 4.
less than six minutes and, in the case of turbogenerators,
b) Where, in surface units required to be fitted with a dou-
for a period at least equal to the stopping period after
ble bottom, oil collecting tanks extend to the outer bot-
unloading.
tom, a valve is to be fitted on the oil drain pipe, located
c) When the emergency supply is fulfilled by means of an between the engine sump and the oil drain tank. This
emergency pump, it is to be so arranged that its opera- valve is to be capable of being closed from a readily
tion is not affected by a failure of the power supply. accessible position located above the working platform.
d) Suitable arrangements for cooling the bearings after Alternative arrangements will be given special consider-
stopping may also be required. ation.
c) Oil collecting pipes from the engine sump to the oil col-
12.6 Design of lubricating oil tanks lecting tank are to be submerged at their outlet ends.
12.6.1 Remote control of valves
Lubricating oil tanks with a capacity of 500 litres and above 12.7 Control and monitoring
are to be fitted with remote controlled valves in accordance
12.7.1 In addition to the requirements in:
with the provisions of [11.6.4].
• Ch 1, Sec 2 for diesel engines
The remote controlled valves need not be arranged for stor-
age tanks on which valves are normally closed except dur- • Ch 1, Sec 4 for steam turbines
ing transfer operation, or where it is determined that an • Ch 1, Sec 5 for gas turbines, and
unintended operation of a quick closing valve on the oil • Ch 1, Sec 6 for gears,
lubricating tank would endanger the safe operation of the
main propulsion and essential auxiliary machinery. alarms are to be provided for lubricating oil systems in
accordance with Tab 28.
12.6.2 Filling and suction pipes Note 1: Some departures from Tab 28 may be accepted by the
Filling and suction pipes are to comply with the provisions Society in the case of small units or units operating in restricted
of [11.6.3]. zones or in sheltered coastal areas.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 181
Pt C, Ch 1, Sec 7
12.8 Construction of lubricating oil piping 13.3.2 Location of thermal oil system components
systems Thermal oil heaters are normally to be located in spaces
separated from main and auxiliary machinery spaces.
12.8.1 Materials
However, thermal oil heaters located in machinery spaces
Materials used for oil piping system in machinery spaces and protected by adequate screening may be accepted,
are to comply with the provisions of [11.12.1]. subject to special consideration by the Society.
Note 1: For the purpose of application of Part C, Chapter 4, spaces
12.8.2 Sight-flow glasses
where thermal oil heaters are located are to be considered as
The sight-flow glasses may be used in lubricating oil sys- machinery spaces of category A.
tems, provided that they are shown by testing to have a suit-
able degree of fire resistance and so designed that the oil 13.3.3 Provision for quick drainage and alternative
does not impinge on the glass – see [9.3.4], item d). arrangements
a) Inlet and outlet valves of oil fired and exhaust fired heat-
13 Thermal oil systems ers are to be arranged for remote closing from outside
the compartment where they are situated.
As an alternative, thermal oil systems are to be arranged
13.1 Application
for quick gravity drainage of the thermal oil contained in
the system into a draining tank.
13.1.1 This Article applies to all thermal oil systems involv-
ing organic liquids heated below their initial boiling tem- b) The expansion tank is to be arranged for quick gravity
perature at atmospheric pressure by means of: drainage into a draining tank.
• oil fired heaters However, where the expansion tank is located in a low
fire risk space, the quick drainage system may be
• exhaust gas heaters, or
replaced by a remote controlled closing device for iso-
• electric heaters. lating the expansion tank.
The quick drainage system and the alternative closing
13.2 Principle device are to be capable of being controlled from inside
and outside the space containing the expansion tank.
13.2.1 General
Thermal oil systems are to be so designed as to: 13.3.4 Ventilation
a) Spaces containing thermal oil heaters are to be suitably
• avoid overheating of the thermal oil and contact with air
mechanically ventilated.
• take into account the compatibility of the thermal oil
b) Ventilation is to be capable of being stopped from out-
with the heated products in case of contact due to leak-
side these spaces.
age of coils or heater tubes
• prevent oil from coming into contact with sources of
ignition.
13.4 Design of thermal oil heaters and heat
exchangers
13.2.2 Availability
13.4.1 Thermal oil heaters
Thermal oil systems are to be so designed that, in the event
that any one essential auxiliary is inoperative, the thermal Oil fired and exhaust-fired thermal oil heaters are to be
oil supply to essential services can be maintained. Partial designed, equipped and controlled in accordance with the
reduction of the operating capability may be accepted, requirements specified in Ch 1, Sec 3.
however, when it is demonstrated that the safe operation of
13.4.2 Heat exchangers
the unit is not impaired.
Heat exchangers are to be designed and equipped in
accordance with the requirements specified in Ch 1, Sec 3.
13.3 General
13.3.1 Limitations on use of thermal oil 13.5 Design of storage, expansion and drain-
ing tanks
a) The oil is to be used in the temperature ranges specified
by the producer. The delivery temperature is, however,
13.5.1 Storage and draining tanks
to be kept 50°C below the oil distillation point.
a) The capacity of the storage tank is to be sufficient to
b) Thermal oil is not to be used for the direct heating of: compensate the losses expected in service.
• accommodation b) The capacity of the draining tank is to be sufficient to
• fresh drinking water collect the quantity of thermal oil contained in the sys-
tem, including the expansion tank.
• liquid cargoes with flashpoints below 60°C, except
where permitted in Pt D, Ch 1, Sec 12, [6.4]. c) Storage and draining tanks may be combined.
182 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
13.5.2 Expansion tanks Note 1: Some departures from Ch 1, Sec 3, Tab 22 may be
accepted by the Society in the case of of small units, units operat-
a) The capacity of the expansion tank is to be sufficient to
ing in restricted zones or platforms installed in sheltered coastal
allow volume variations, due to temperature changes, of
areas.
all the circulating oil.
b) The expansion tank is to be so designed, installed and 13.7.2 Remote control
connected to the circuit as to ensure that the tempera- a) Remote control is to be arranged for:
ture inside the tank remains below 50°C.
• shut-off of circulating pumps
13.5.3 Drain pipes • quick drainage of the thermal oil system and expan-
Where provided, drains pipes of thermal oil tanks are to be sion tank, or shut-off of the alternative devices (see
fitted with self-closing valves or cocks. [13.3.3])
• shut-off of the fuel supply to the oil fired heaters or
13.5.4 Air pipes
of the exhaust gas supply to the exhaust gas heaters
a) Air pipes fitted to the expansion and drainage tanks are (see Ch 1, Sec 3, [5.3]).
to be suitably sized to allow the quick gravity drainage
referred to in [13.3.3]. The shut-off of the exhaust gas supply may be ensured
either by the engine shut down or by an exhaust gas by-
b) The applicable requirements of [9.1] are to be complied pass.
with.
b) Such control is to be possible from the space containing
13.5.5 Overflow pipes the thermal oil heaters and from another position
a) The expansion tank is to be fitted with an overflow pipe located outside such space.
led to the drainage tank. This overflow pipe may be
combined with the quick draining line provided for in 13.8 Construction of thermal oil piping sys-
[13.3.3], item b). tems
b) The applicable requirements of [9.3] are to be complied
with. 13.8.1 Materials
a) Materials are to comply with the provisions of
13.5.6 Sounding pipes and level gauges [11.12.1].
a) Sounding pipes are to comply with the provisions of
b) Casings of pumps, valves and fittings are to be made of
[9.2].
steel or other ductile material.
b) Level gauges are to comply with the provisions of
[2.10.2]. 13.8.2 Pipe connections
a) Pipe connections are to comply with Article [2.5] and to
13.6 Design of circulation and heat exchange be suitable for the design temperature of the thermal oil
systems system.
13.6.1 Circulating pumps b) Screw couplings of a type approved by the Society may
be accepted for pipes of an outside diameter not
At least two circulating pumps are to be provided, of such a
exceeding 15 mm provided they are fitted with cutting
capacity as to maintain a sufficient flow in the heaters with
rings or equivalent arrangements.
any one pump out of action.
c) The materials of the joints are to be impervious to ther-
However, for circulating systems supplying non-essential
mal oil.
services, one circulating pump only may be accepted.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 183
Pt C, Ch 1, Sec 7
14.3.1 Definitions
14.1 Application
a) A power unit is the assembly formed by the hydraulic
14.1.1 Hydraulic installations intended for essential pump and its driving motor.
services
b) An actuator is a component which directly converts
Unless otherwise specified, this Article applies to all hydraulic pressure into mechanical action.
hydraulic power installations intended for essential services.
14.3.2 Limitations of use of hydraulic oils
14.1.2 Hydraulic installations located in spaces
containing sources of ignition a) Oils used for hydraulic power installations are to have a
Hydraulic power installations not serving essential services flashpoint not lower than 150°C and be suitable for the
but located in spaces where sources of ignition are present entire service temperature range.
are to comply with the provisions of [14.3.2], [14.3.3], b) The hydraulic oil is to be replaced in accordance with
[14.4.4] and [14.4.5]. the specification of the installation manufacturer.
14.1.3 Low pressure or low power hydraulic 14.3.3 Location of hydraulic power units
installations
Hydraulic power installations with a design pressure of less a) Whenever practicable, hydraulic power units are to be
located outside main engine or boiler rooms.
than 2,5 MPa and hydraulic power packs of less than 5 kW
will be given special consideration by the Society. b) Where this requirement is not complied with, shields or
similar devices are to be provided around the units in
14.1.4 Very high pressure hydraulic installations order to avoid an accidental oil spray or jet on heated
Hydraulic power installations with a design pressure exceed- surfaces which may ignite oil.
ing 35 MPa will be given special consideration by the Society.
14.4 Design of hydraulic pumps and acces-
14.2 General design sories
14.2.1 Design requirements
14.4.1 Power units
As far as practicable, hydraulic systems are to be so
designed as to: a) Hydraulic power installations are to include at least two
power units so designed that the services supplied by
• avoid any overload of the system
the hydraulic power installation can operate simultane-
• maintain the actuated equipment in the requested posi- ously with one power unit out of service. A reduction of
tion (or the driven equipment at the requested speed) the performance may be accepted.
• avoid overheating of the hydraulic oil b) Low power hydraulic installations not supplying essen-
• prevent hydraulic oil from coming into contact with tial services may be fitted with a single power unit, pro-
sources of ignition. vided that alternative means, such as a hand pump, are
available on board.
14.2.2 Availability
a) As a rule, hydraulic systems are to be so designed that, 14.4.2 Pressure reduction units
in the event that any one essential component becomes Pressure reduction units used in hydraulic power installa-
inoperative, the hydraulic power supply to essential tions are to be duplicated.
services can be maintained. Partial reduction of the
operating capability of the hydraulic system may be 14.4.3 Filtering equipment
accepted, however, when it is demonstrated that the
a) A device is to be fitted which efficiently filters the
safe operation of the unit is not impaired.
hydraulic oil in the circuit.
b) When a hydraulic power system is simultaneously serv-
b) Where filters are fitted on the discharge side of hydrau-
ing one essential system and other systems, it is to be
lic pumps, a relief valve leading back to the suction or
ensured that:
to any other convenient place is to be provided on the
• operation of such other systems, or discharge of the pumps.
• a single failure in the installation external to the
essential system, 14.4.4 Provision for cooling
is not detrimental to the operation of the essential system. Where necessary, appropriate cooling devices are to be
c) Provision b) applies in particular to steering gear. provided.
d) Hydraulic systems serving lifting or hoisting appliances, 14.4.5 Provision against overpressure
including platforms, ramps, hatch covers, lifts, etc., are
a) Safety valves of sufficient capacity are to be provided at
to be so designed that a single failure of any component
the high pressure side of the installation.
of the system may not result in a sudden undue dis-
placement of the load or in any other situation detri- b) Safety valves are to discharge to the low pressure side of
mental to the safety of the unit and persons on board. the installation or to the service tank.
184 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 185
Pt C, Ch 1, Sec 7
186 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
f) The pressure head of feed pumps is to take into account 16.4.2 Condensate pumps
the maximum service pressure in the boiler as well as
a) Condensate pumps are to include at least:
the pressure losses in the discharge piping. The suction
head of feed pumps is to be such as to prevent cavita- • one main condensate pump of sufficient capacity to
tion as far as possible. transfer the maximum amount of condensate pro-
g) Feed pumps and pipes are to be provided with valves so duced under nominal conditions, and
arranged that any one pump can be overhauled while
• one independently driven standby condensate
the boilers are operating at full load. pump.
16.3.3 Feed water tanks b) The standby condensate pump may be used for other
a) All units fitted with boilers supplying essential services purposes.
are to be provided with reserve feed water tanks.
b) Boilers are to be provided with means to supervise and 16.4.3 Condensate observation tanks
control the quality of the feed water. Suitable arrange- Any condensate from the steam heating pipes provided for
ments are to be provided to preclude, as far as practica- fuel oil tanks and bunkers, fuel oil or lubricating oil heaters,
ble, the entry of oil or other contaminants which may production and processing facilities is to be led to an obser-
adversely affect the boiler. vation tank or some other device of similar efficiency
c) Feed water tanks are not to be located adjacent to fuel located in a well-lighted and readily accessible position.
oil tanks. Fuel oil pipes are not to pass through feed
water tanks.
16.5 Control and monitoring
d) For boilers supplying essential services, one or more
evaporators are to be provided, the capacity of which is
16.5.1 General
to compensate for the losses of feed water due to the
operation of the machines, in particular where the fuel The provisions of this sub-article apply only to feed water
supplied to the boilers is atomised by means of steam. and condensate systems intended for propulsion.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 187
Pt C, Ch 1, Sec 7
16.6 Arrangement of feed water and conden- b) The capacity of starting air systems serving propulsion
sate piping plants is to comply with the requirements given in the
Rules for Steel Ships, Pt C, Ch 1, Sec 10, [17].
16.6.1 Feed water pipes are not to pass through fuel oil or
lubricating oil tanks. 17.3.2 Number and capacity of air compressors
Pipes connected to feed water tanks are to be so arranged as a) Where engines intented for essential services are
to prevent the contamination of feed water by fuel oil, lubri- arranged for starting by compressed air, two or more air
cating oil or chlorides. compressors are to be fitted with a total capacity suffi-
cient to supply within one hour the quantity of air
Arrangements are to be made to avoid any flammable or
needed to satisfy the provisions of [17.3.1] charging the
toxic vapours from being released in the boiler feed water
receivers from atmospheric pressure. This capacity is to
system through contaminated condensates.
be approximately equally divided between the number
of compressors fitted, excluding the emergency com-
17 Compressed air systems pressor fitted in pursuance of item c) below.
b) At least one of the compressors is to be independent of
17.1 Application the engines for which starting air is supplied and is to
have a capacity of not less than 50% of the total
17.1.1 This Article applies to compressed air systems required in item a).
intended for essential services, and in particular to:
c) Where, for the purpose of [17.2.2], an emergency air
• starting of engines compressor is fitted, this unit is to be power driven by
• control and monitoring. internal combustion engine, electric motor or steam
engine.
17.2 Principle Suitable hand starting arrangement or independent elec-
trical starting batteries may be accepted. In the case of
17.2.1 General small installations, a hand-operated compressor of
a) As a rule, compressed air systems are to be so designed approved capacity may be accepted.
that the compressed air delivered to the consumers:
17.3.3 Number and capacity of air receivers
• is free from oil and water, as necessary
a) Where engines intended for essential services are
• does not have an excessive temperature.
arranged for starting by compressed air, at least two air
b) Compressed air systems are to be so designed as to pre- receivers are to be fitted of approximately equal capac-
vent overpressure in any part of the systems. ity and capable of being used independently.
188 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
are not to be used for any purpose other than the opera- 17.5.2 Prevention of overpressure
tion of the emergency generating set. a) Air compressors are to be fitted with a relief valve com-
plying with [2.6.3].
17.4 Design of control and monitoring air b) Means are to be provided to prevent overpressure wher-
systems ever water jackets or casings of air compressors may be
subjected to dangerous overpressure due to leakage
17.4.1 Air supply
from air pressure parts.
a) The control and monitoring air supply to essential serv-
ices is to be available from two sources of a sufficient c) Water space casings of intermediate coolers of air com-
capacity to allow normal operation with one source out pressors are to be protected against any overpressure
of service. which might occur in the event of rupture of air cooler
tubes.
b) At least one air vessel fitted with a non-return valve is to
be provided for control and monitoring purposes. 17.5.3 Crankcase relief valves
c) Pressure reduction units used in control and monitoring Air compressors having a crankcase volume of at least 0,6
air systems intended for essential services are to be m3 are to be fitted with crankcases explosion relief valves
duplicated, unless an alternative air supply is provided. satisfying the provisions of Ch 1, Sec 2, [2.3.4].
d) Failure of the control air supply is not to cause any sud-
17.5.4 Provision for draining
den change of the controlled equipment which may be
detrimental to the safety of the unit. Air compressors are to be fitted with a drain valve.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 189
Pt C, Ch 1, Sec 7
17.8 Arrangement of compressed air piping b) The insulation of exhaust systems is to comply with the
systems provisions of Ch 1, Sec 1, [3.4.1].
190 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
18.4 Arrangement of exhaust piping systems 19.3 Design of oxyacetylene welding systems
18.4.1 Provision for thermal expansion 19.3.1 General
a) Exhaust pipes and smoke ducts are to be so designed No more than two distribution stations are normally permit-
that any expansion or contraction does not cause abnor- ted.
mal stresses in the piping system, and in particular in
the connection with engine turboblowers. 19.3.2 Acetylene and oxygen bottles
b) The devices used for supporting the pipes are to allow a) The bottles are to be tested under attendance of the
their expansion or contraction. Society or by a body recognised by the Society.
b) Bottles with a capacity exceeding 50 litres are not per-
18.4.2 Provision for draining
mitted.
a) Drains are to be provided where necessary in exhaust sys-
tems, and in particular in exhaust ducting below exhaust gas c) Bottles supplying the plant and spare bottles are to be
boilers, in order to prevent water flowing into the engine. installed in the gas bottle room. Installation within
accommodation spaces, service spaces, control stations
b) Where exhaust pipes are water cooled, they are to be so and machinery spaces is not permitted.
arranged as to be self-draining overboard.
d) Bottles are to be installed in a vertical position and are
18.4.3 Passage through spaces to be safely secured. The securing system is to be such
Exhaust gas pipes and silencers which pass through spaces as to allow the ready and easy removal of the bottles.
of the unit where a temperature rise might be dangerous are
to be efficiently cooled or lagged. 19.3.3 Piping systems
a) In general, the acetylene and oxygen piping systems are
18.4.4 Flexible hoses to comply with the following provisions:
The use of flexible hoses in water cooled exhaust systems
• all valves and fittings as well as welding torches and
will be given special consideration by the Society. associated supply hoses are to be adapted to this
18.4.5 Silencers specific service and suitable for the conditions
expected in the different parts of the system
Engine silencers are to be so arranged as to provide easy
access for cleaning and overhaul. • acetylene piping is to be of stainless steel and seam-
less drawn
18.4.6 Exhaust pipe termination • oxygen piping is to be of copper or stainless steel
Exhaust pipes are to terminate in a place where the safety of and seamless drawn
helicopter operations is not impaired.
• the connections between the various pipe sections
are to be carried out by means of butt welding.
19 Oxyacetylene welding systems Other types of connections including threaded con-
nections and flange connections are not permitted
19.1 Application • only a minimum number of unavoidable connec-
tions are permitted provided they are located in a
19.1.1 This Article applies to centralised fixed plants for clearly visible position.
oxyacetylene welding installed on units. It may also be
applied, at the discretion of the Society, to other plants b) High pressure lines (i.e. lines between bottles and pres-
using liquefied gas, such as propane. sure reducing devices) are to be installed inside the gas
bottle room and are to comply with the following provi-
sions:
19.2 Definitions
• acetylene and oxygen piping and associated fittings
19.2.1 Centralised plants for oxyacetylene welding are to be suitable for a design pressure of 29,5 MPa
A centralised plant for oxyacetylene welding is a fixed plant • a non-return valve is to be installed on the connec-
consisting of a gas bottle room, distribution stations and dis- tion of each acetylene and oxygen bottle to the
tribution piping, where the total number of acetylene and header
oxygen bottles exceeds 4.
• stop valves are to be provided on the bottles and
19.2.2 Gas bottle rooms kept shut when distribution stations are not working.
A gas bottle room is a room containing acetylene and oxy- c) Low pressure lines (i.e. lines between pressure reducing
gen bottles, where distribution headers, non-return and stop devices and distribution stations) are to comply with the
valves, pressure reducing devices and outlets of supply lines following provisions:
to distribution stations are also installed. • for low pressure lines, black steel pipes seamless
drawn could be also acceptable provided that:
19.2.3 Distribution stations
Distribution stations are adequately protected areas or cabi- - a thickness is not less than 2,5 mm when
nets equipped with stop valves, pressure regulating devices, installed in the open air
pressure gauges, non-return valves and oxygen as well as - a thickness is not less than 2,0 mm when
acetylene hose connections for the welding torch. installed indoor
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 191
Pt C, Ch 1, Sec 7
19.4.2 Distribution stations b) The flexible pipes or expansion joints subjected to the
tests are to be fitted with their connections.
Distribution stations are to be located in the engine room or
in the workshop, in a well-ventilated position and protected
20.2.2 Type tests of air pipe closing appliances
against possible mechanical damage.
Type approval tests are to be carried out on each type and
Note 1: On small units, distribution stations may also be installed size of air pipe closing device, in accordance with Tab 34.
in the open air, enclosed in a cabinet with a locked door, or in con-
trolled access areas, to the satisfaction of the Society.
192 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
Table 33 : Type tests to be performed for Table 34 : Type tests to be performed for
flexible hoses and expansion joints air pipe closing appliances
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 193
Pt C, Ch 1, Sec 7
K100 : Permissible stress for 100°C, as stated in pressure at least equal to the test pressure pH , in MPa,
Tab 11 determined by the following formulae:
KT : Permissible stress for the design temper- • pH = 1,5 p where p ≤ 4
ature, as stated in Tab 11. • pH = 1,4 p + 0,4 where 4 < p ≤ 25
Note 2: Where alloy steels not included in Tab 11 are used, the
• pH = p + 10,4 where p > 25
permissible stresses will be given special consideration.
where:
f) Where it is necessary to avoid excessive stress in way of
bends, branches, etc., the Society may give special con- p : Design pressure, in MPa, as defined in
sideration to the reduction of the test pressure to a value [1.3.2].
not less than 1,5 p. The membrane stress is in no case to pH is not to be less than 0,4 MPa.
exceed 90% of the yield stress at the testing tempera-
ture. b) While satisfying the condition stated in a), the test pres-
sure for centrifugal pumps driven by steam turbines is
g) While satisfying the condition stated in b), the test pres- not to be less than 1,05 times the maximum pressure
sure of pipes located on the discharge side of centrifugal likely to be recorded with closed discharge at the oper-
pumps driven by steam turbines is not to be less than the ating speed of the overspeed device.
maximum pressure liable to be developed by such
pumps with closed discharge at the operating speed of c) Intermediate coolers of compressors are to undergo a
their overspeed device. hydrostatic test under a pressure at least equal to the
pressure pH defined in a). When determining pH , the
h) Hydrostatic testing may be carried out after assembly on pressure p to be considered is that which may result
board of the piping sections under the conditions stated from accidental communication between the cooler
in Ch 1, Sec 11, [3.6.3]. and the adjoining stage of higher pressure, allowance
being made for any safety device fitted on the cooler.
20.4.3 Hydrostatic tests of valves, fittings and heat
exchangers d) The test pressure for water spaces of compressors and
their intermediate coolers is not to be less than 1,5 times
a) Valves and fittings non-integral with the piping system
the design pressure in the space concerned, subject to a
and intended for class I and II pipes are to be subjected
minimum of 0,2 MPa.
to hydrostatic tests in accordance with standards recog-
nised by the Society, at a pressure not less than 1,5 times e) For air compressors and pumps driven by internal com-
the design pressure P defined in [1.3.2]. bustion engines, see Ch 1, Sec 2.
b) Valves and distance pieces intended to be fitted on the 20.4.6 Hydrostatic test of flexible hoses and
unit’s side below the load waterline are to be subjected expansion joints
to hydrostatic tests under a pressure not less than 0,5
MPa. a) Each flexible hose or expansion joint, together with its
connections, is to undergo a hydrostatic test under a
c) The shells of appliances such as heaters, coolers and pressure at least equal to twice the maximum service
heat exchangers which may be considered as pressure pressure, subject to a minimum of 1 MPa.
vessels are to be tested under the conditions specified in
Ch 1, Sec 3. b) During the test, the flexible hose or expansion joint is to
be repeatedly deformed from its geometrical axis.
d) The nests of tubes or coils of heaters, coolers and heat
exchangers are to be submitted to a hydraulic test under
20.5 Testing of piping system components
the same pressure as the fluid lines they serve.
during manufacturing
e) For coolers of internal combustion engines, see Ch 1,
Sec 2. 20.5.1 Pumps
a) Bilge and fire pumps are to undergo a performance test.
20.4.4 Hydrostatic tests of fuel oil bunkers and tanks
not forming part of the unit’s structure b) Rotors of centrifugal feed pumps for main boilers are to
Fuel oil bunkers and tanks not forming part of the unit’s undergo a balancing test.
structure are to be subjected to a hydrostatic test under a
pressure corresponding to the maximum liquid level in such 20.5.2 Centrifugal separators
spaces or in the air or overflow pipes, with a minimum of Centrifugal separators used for fuel oil and lubricating oil
2,40 m above the top. The minimum height is to be 3,60 m are to undergo a running test, normally with a fuel water
for tanks intended to contain fuel oil with a flashpoint mixture.
below 60°C.
20.6 Inspection and testing of piping systems
20.4.5 Hydrostatic tests of pumps and compressors
a) Cylinders, covers and casings of pumps and compres- 20.6.1 The inspections and tests required for piping sys-
sors are to be subjected to a hydrostatic test under a tems and their components are summarised in Tab 35.
194 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 7
Table 35 : Inspection and testing at works for piping systems and their components
Tests for the materials (1) Inspections and tests for the product (1)
Item Tests Type of During Type of
After
required material manufacturing product
completion
(7) certificate (2) (NDT) certificate (2)
class I, ND ≥ 50
class II, ND ≥ 100
All pipes connected to:
• the unit’s side [20.3.2] C (3) [3.6.2] (4) C (3)
Raw pipes • the collision bulkhead
(5) • fuel oil and lubricating oil tanks
and under static pressure
class I, ND < 50
[20.3.2] W [3.6.2] (4) W (3)
class II, ND < 100
class I, ND ≥ 50
class II, ND ≥ 100
All valves and fittings connected to:
• the unit’s side [20.3.2] C [3.6.2] (4) [20.4.3] C (3)
Valves and • the collision bulkhead
fittings (5) • fuel oil and lubricating oil tanks
and under static pressure
class I, ND < 50
[20.3.2] W [3.6.2] (4) [20.4.3] C (3)
class II, ND < 100
Flexible hoses and expansion joints [20.3.2] W [20.4.6] C (3)
when belonging to a class I piping
[20.3.2] C (3) [20.4.5] C (3)
system
when belonging to a class II piping
[20.3.2] W [20.4.5] C (3)
system
when belonging to one of the follow-
ing class III piping systems:
• boiler feed water or forced circu-
lating systems
[20.4.5] C (3)
• fuel oil and other flammable oil
Pumps and systems
compressors • compressed air systems,
and designed for a pressure > 3,5 bar
when belonging to other class III
[20.4.5] W
piping systems
additional requirements:
• bilge and fire pump
• main boiler feed pumps - main [20.5.1] a) C (3)
parts (8)
• main boiler feed pump - rotor
[20.5.1] b) C (3)
Centrifugal separators [20.5.2] C (3)
classes I and II with ND ≥ 65 or t ≥10 [3.6.2] (6) [20.4.2] C (3)
classes I and II with ND < 65 or t <10 [3.6.2] (6) [20.4.2] W
following class III piping:
Prefabricated • boiler feed water or forced circu-
pipelines (5) lating systems
• fuel oil and other flammable oil
[20.4.2] W
systems
• compressed air systems,
when their design pressure exceeds
3,5 bar
(1) [x.y.z] = test required, as per referent regulation.
(2) C = class certificate ; W = works’ certificate.
(3) or alternative type of certificate, depending on the Survey Scheme. See Part A.
(4) if of welded construction.
(5) ND : Nominal diameter of the pipe, valve or fitting, in mm
t : Pipe thickness, in mm
(6) for welded connections.
(7) where required by the table, material tests are to be carried out for the components subject to pressure, such as valve body,
pump and compressor casings, etc.They are also to be carried out for the assembling bolts of feed water pumps and forced cir-
culating pumps serving main boilers. Requirements for material testing are detailed in NR 216 Materials Ch 2, Sec 2.
(8) before assembling.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 195
Pt C, Ch 1, Sec 8
196 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 8
3.3 Control and monitoring a) indicate liquid levels in all ballast tanks. A secondary
means of determining levels in ballast tanks, which may
3.3.1 Ballast control station be a sounding pipe, is to be provided. Tank level sensors
are not to be situated in the tank suction lines.
A central ballast control station is to be provided. This sta-
tion and any back-up stations are to be readily accessible, b) indicate liquid levels in other tanks, such as fuel oil,
adequately protected from weather, and located neither fresh water, drilling water or liquid storage tanks, the fill-
under the worst damage waterline nor within the assumed ing or emptying of which, in the view of the Society,
extent of damage referred to in Pt B, Ch 1, Sec 3. Addition- could affect the stability of the unit. Tank level sensors
ally, these stations are not to be located within the assumed are not to be situated in the tank suction lines.
damaged penetration zone.
3.3.5 Independence of the control systems
The central station is to include the following:
The control and indicating systems listed in [3.3.1] are to
• a ballast pump control system function independently of each other so that a failure in
anyone system cannot affect the operation of the other sys-
• a ballast pump status-indicating system
tems. The ballast pump and ballast valve control systems
• a ballast valve control system are to be arranged so that the loss of anyone of their compo-
nents does not cause the loss of operation to the other
• a ballast valve position-indicating system pumps or valves.
• a tank level indicating system
3.3.6 Fail-safe design
• a draught indicating system, indicating the draught at
To ensure that uncontrolled transfer of ballast water cannot
each corner of the unit or at presentative positions as
required by the Society continue upon loss of power, ballast tank valves are to close
automatically upon loss of power. Upon reactivating of con-
• power availability indicating system (main and emer- trol power, each such valve is to remain closed until the
gency) ballast control operator assumes control of the the reacti-
vated system. Ballast valve arrangements which do not fail
• ballast system hydraulic / pneumatic pressure-indicating to the closed position upon loss of power may be accepted
system to the satisfaction of the Society provided it considers that
the safety of the unit is not impaired.
• a permanently installed means of communication, inde-
pendent of the unit’s main source of electrical power,
between the control station and those spaces containing 3.3.7 Means to isolate the ballast pump and valve
the ballast pumps and valves or their manual controls, control systems
or other spaces that may contain equipment necessary Means are to be provided at the central ballast control sta-
for the operation of the ballast system. tion to isolate or disconnect the ballast pump control and
ballast valve control systems from their sources of electrical,
3.3.2 Control of ballast pumps and valves pneumatic or hydraulic power.
Ballast pumps, ballast tank valves and sea chest valves are
to be provided with means of remote control from central 3.4 Arrangement of the ballast system
ballast control station.
Ballast pumps are to be provided with a means of local con- 3.4.1 Air pipes
trol in the pump room operable in the event of remote con- Air pipes are to be provided on each ballast tank sufficient
trol failure. A manually operated independent means of in number and cross-sectional area to permit the efficient
control of the valves is also to be provided. The independ- operation of the ballast pumping system.
ent local control of each ballast pump and of its associated
ballast tank valves are to be in the same location. In order to allow deballasting of the ballast tanks intended
to be used to bring the unit back to from normal draught
3.3.3 Valve position-indicating systems and to ensure no inclination after damage, air pipe open-
ings for these tanks are to be above the worst damage
Means to indicate whether a valve is open or cIosed are to waterline.
be provided at each location from which the valve can be
controlled. The indicators are to rely on movement of the Such air pipes are to be positioned outside the extent of
valve spindle. damage, as defined in Pt B, Ch 1, Sec 3.
The tank level indicating system required in [3.3.1] is to All valves and operating controls are to be clearly marked
provide means to: to identify the function they serve.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 197
Pt C, Ch 1, Sec 9
SECTION 9 THRUSTERS
198 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 9
Table 2 : Data and documents to be submitted for transverse thrusters and azimuth thrusters
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 199
Pt C, Ch 1, Sec 9
2.2.5 Nozzles and connections to hull for azimuth 3.1.2 Transverse thrusters
thrusters Material testing for parts of athwartship thrusters does not
The scantlings of the nozzle connection to the hull and the need to be witnessed by a Surveyor, provided full test
welding type and size will be specially considered by the reports are made available to him.
Society, which reserves the right to require detailed stress
analysis in the case of certain high power installations. 3.2 Testing and inspection
200 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 10
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 201
Pt C, Ch 1, Sec 10
2.3 Special requirements for ammonia g) At least two sets of breathing apparatus and protective
(R717) clothing are to be available outside and in the vicinity of
the ammonia machinery space.
2.3.1 Refrigerating machinery compartment h) All electrical equipment and apparatus in the space is to
a) The refrigerating machinery compartment and the com- be arranged such that it may be shut off by a central
partments where ammonia bottles are stored are to be switch located outside the space. This switch is not to
separated by gastight bulkheads from the accommoda- control the ventilation system.
tion spaces, the engine room (including the shaft tunnel) i) The electrical equipment and apparatus in the space is
and other machinery spaces intended for essential serv- to comply with the requirements for electrical installa-
ices. This requirement does not apply to plants using tions in dangerous areas as per Ch 2, Sec 3, [10].
less than 25 kg of ammonia.
2.3.2 Ammonia in machinery spaces
b) The space is to be arranged with a ventilation system,
distinct from that of other spaces, having a capacity of at When installation of ammonia is allowed in the machinery
least 30 changes per hour. Provision is to be made for space in accordance with the provision of [2.3.1] item a),
starting and stopping the ventilation fans from outside the area where ammonia machinery is installed is to be
served by a hood with a negative ventilation system, having
the refrigerated space.
a capacity of not less than 30 changes per hour, independ-
c) A fire-extinguishing water spray system is to be provided ent from any other ventilation system of the unit, so as to
for any ammonia machinery space, in particular in way prevent any leakage of ammonia from dissipating into other
of the access doors. The actuating device is to be fitted areas.
closed to the entrance outside the protected space.
The periphery of the hood is to be fitted with a drenching
d) At least two access doors are to be provided. One of water system operable locally and from the outside of the
these doors is to be used for emergency and is to lead machinery space.
directly to an open space. The doors are to open out-
wards and are to be self-closing. 2.3.3 Unattended machinery spaces
Where the refrigerating machinery spaces are not perma-
e) Where the access to a refrigerating machinery space is
nently attended, a gas detection system with an audible and
through an accommodation or machinery space, the
visual alarm is to be arranged in a suitable location. This
ventilation of the former is to be such as to keep it under
system is also to stop the compressor when a flammable gas
negative pressure with respect to the adjacent space, or,
concentration is reached.
alternatively, the access is to be provided with an air
lock. 2.3.4 Segregation
f) An independent bilge system is to be provided for the Ammonia piping is not to pass through accommodation
refrigerating machinery space. spaces.
202 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 11
2 General requirements for on board - For boilers fitted with superheaters, the safety valves
of the latter are to be set to lift before or, at the latest,
tests at the same time as the valves of the saturated steam
chest
2.1 Trials at the moorings • Verification that, at the maximum steaming rate, the
boiler pressure does not exceed 110% of the design
2.1.1 Trials at the moorings are to demonstrate the following:
pressure when the stop valves of the boiler, except those
• satisfactory operation of the machinery which must remain open for the burning operation, are
• quick and easy response to operational commands closed. The boiler is to be fed so that the water level
remains normal throughout the test. The test is to last:
• protection of the various installations, as regards:
- 15 minutes for fire tube boilers
- the protection of mechanical parts
- 7 minutes for water tube boilers.
- the safeguards for personnel
• Test and simulation of all safety devices, alarms, shut-off
• accessibility for cleaning, inspection and maintenance.
and automatic starting of standby equipment.
Where the above features are not deemed satisfactory and
require repairs or alterations, the Society reserves the right 3.1.3 Alternative requirement
to require the repetition of the trials at the moorings, either a) When it is recognised, for certain types of boilers, that
wholly or in part, after such repairs or alterations have been accumulation tests might endanger the superheaters, the
carried out. omission of such tests may be considered.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 203
Pt C, Ch 1, Sec 11
b) Such omission can be permitted, however, only if the 3.4 Tests of gas turbines
drawings and the size of safety valves have been
reviewed by the Society, and provided that the safety 3.4.1 Turbines driving electric generators or auxiliary
valves are of a type whose relieving capacity has been machines are to be run for at least 4 hours at their rated
established by a test carried out in the presence of the power and for 30 minutes at 110% of rated power.
Surveyor, or in other conditions deemed equivalent to
During the trials all safety, alarm, shut-off and control sys-
those of the actual boiler. tems associated to the turbine are to be tested or properly
c) When the Society does not agree to proceed with an simulated.
accumulation test, the valve manufacturer is to supply,
for each safety valve, a certificate specifying its relieving 3.5 Tests of gears
capacity for the working conditions of the boiler. In
addition, the boiler manufacturer is to supply a certifi- 3.5.1 Tests during sea trials
cate specifying the maximum steam capacity of the
During the sea trials, the performance of reverse and/or
boiler.
reduction gearing is to be verified, both when running
ahead and astern.
3.2 Tests of diesel engines In addition, the following checks are to be carried out:
• The scope of the trials of diesel engines may be • detection of possible gear hammering
expanded in consideration of the special operating con- • test of the monitoring, alarm and safety systems.
ditions, such as towing, trawling, etc.
3.5.2 Check of the tooth contact
• Where the machinery installation is designed for resid-
ual or other special fuels, the ability of engines to burn • Prior to the sea trials, the tooth surfaces of the pinions
such fuels is to be demonstrated. and wheels are to be coated with a thin layer of suitable
coloured compound.
3.2.2 Engines driving generators Upon completion of the trials, the tooth contact is to be
inspected. The contact marking is to appear uniformly
Sea trials of engines driving generators are to include the
distributed without hard bearing at the ends of the teeth
following tests:
and without preferential contact lines.
• operation at 100% power (rated power) for at least 4
The tooth contact is to comply with Tab 1.
hours
• The verification of tooth contact at sea trials by methods
• operation at normal continuous cruise power for at least other than that described above will be given special
2 hours consideration by the Society.
• operation at 110% power for 30 minutes • In the case of reverse and/or reduction gearing with sev-
• starting manoeuvres eral gear trains mounted on roller bearings, manufac-
tured with a high standard of accuracy and having an
• tests of the monitoring, alarm and safety systems. input torque not exceeding 20000 N⋅m, the check of the
tooth contact may be reduced at the Society’s discre-
Note 1: The above six tests are to be performed at rated speed with
tion.
a constant governor setting. The powers refer to the rated electrical
powers of the driven generators. Such a reduction may also be granted for gearing which
has undergone long workshop testing at full load and for
3.2.3 Engines driving auxiliaries which the tooth contact has been checked positively.
• Engines driving auxiliaries are to be subjected to an In any case, the teeth of the gears are to be examined by
operational test for at least 4 hours. During the test, the the Surveyor after the sea trials. Subject to the results,
set concerned is required to operate at its rated power additional inspections or re-examinations after a speci-
for at least 2 hours. fied period of service may be required.
• It is to be demonstrated that the engine is capable of
supplying 100% of its rated power. Table 1 : Tooth contact for gears
204 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, Sec 11
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 205
Pt C, Ch 1, App 1
1.3 Operation mode 2.4.1 Starting air branch pipes to each cylinder are to be
provided with effective flame arresters.
1.3.1 DF engines are to employ pilot oil fuel injection for
gas ignition and are to be capable of immediate change-
over to oil fuel only. Table 1 : Guidance for combustion monitoring
1.3.2 Only oil fuel is to be used when starting the DF Automatic shut-off
engine. Faulty condition Alarm (1) of the gas valves
(1) (2)
1.3.3 Only oil fuel is, in principle, to be used when the
operation of a DF engine is unstable, and/or during Oil fuel pilot valve X X
manoeuvring and port operations. and gas valve control
system failure
1.3.4 In the event of shut-off of the gas fuel supply, the DF Exhaust gas tempera- H
engines are to be capable of uninterrupted operation by oil ture at each cylinder
fuel only. outlet
Exhaust gas tempera- H (positive or H (negative value)
2 Design, control and monitoring ture deviation from negative value)
average
Cylinder pressure or X X
2.1 Protection of crankcase ignition failure of
each cylinder
2.1.1 Crankcase relief valves are to be fitted in way of each
crankthrow. The construction and operating pressure of the (1) X = required monitoring; L = low value; H = high value.
relief valves are to be determined considering explosions (2) It is recommended that the gas master valve is also
due to gas leaks. closed.
206 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, App 1
2.5 Gas fuel supply to the DF engine sis requested in [1.2.1]. However, Tab 1 may be used as
guidance.
2.5.1 The gas supply line is to be enclosed in protection
pipes or ducts, as required in Pt D, Ch 9, Sec 16 of the Rules
for the Classification of Steel Ships. 2.7 Emergency stop
The protection pipes or ducts are to provide complete cov-
erage of the gas line to the fuel injection valves. 2.7.1 The gas supply is to be stopped before the gas con-
centration detected by the gas detectors fitted in the
2.6 Combustion monitoring machinery space as required in 16.2.2 of the International
Code for the Construction and Equipment of Ships Carrying
2.6.1 Details of required monitoring will be determined Liquefied Gases in Bulk (IGC Code) reaches 60% of the
based on the outcome of the failure mode and effect analy- lower flammable limit.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 207
Pt C, Ch 1, App 2
208 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, App 2
b) The permissible working temperature range depends on b) Surface flame characteristics are to be determined using
the working pressure and is to be justified by appropri- the procedure given in IMO Res. A.653(16) with regard
ate tests. to the modifications due to the curvilinear pipe surfaces
as listed in Appendix 3 of Res. A.753(18).
c) The maximum permissible working temperature is to be
at least 20°C lower than the minimum heat distortion 2.3.3 Fire protection coating
temperature of the pipe material, determined according
to ISO 75 method A or equivalent. Where a fire protective coating of pipes and fittings is nec-
essary for achieving the fire endurance level required, it is
d) The minimum heat distortion temperature is not to be to meet the following requirements:
less than 80°C.
• The pipes are generally to be delivered from the manu-
facturer with the protective coating on.
2.2.5 Axial strength
• The fire protection properties of the coating are not to
a) The sum of the longitudinal stresses due to pressure,
be diminished when exposed to salt water, oil or bilge
weight and other loads is not to exceed the allowable
slops. It is to be demonstrated that the coating is resist-
stress in the longitudinal direction.
ant to products likely to come into contact with the pip-
b) In the case of fibre reinforced plastic pipes, the sum of ing.
the longitudinal stresses is not to exceed half of the • In considering fire protection coatings, such characteris-
nominal circumferential stress derived from the nominal tics as thermal expansion, resistance against vibrations
internal pressure condition (see [2.2.3]). and elasticity are to be taken into account.
2.2.6 Impact resistance • The fire protection coatings are to have sufficient resist-
ance to impact to retain their integrity.
Plastic pipes and joints are to have a minimum resistance to
impact in accordance with a recognised national or interna- 2.3.4 Electrical conductivity
tional standard.
a) Piping systems conveying fluids with a conductivity less
than 1000 pS/m (1pS/m=10-9 siemens per meter), such
2.3 Requirements depending on service as refined products and distillates, are to be made of
and/or location conductive pipes.
b) Regardless of the fluid to be conveyed, plastic pipes
2.3.1 Fire endurance
passing through hazardous areas are to be electrically
The requirements for fire endurance of plastic pipes and conductive.
their associated fittings are given in Tab 1 for the various
c) Where electrical conductivity is to be ensured, the
systems and locations where the pipes are used.
resistance of the pipes and fittings is not to exceed:
Specifically:
1 x 105 Ohm/m.
• a 60 min fire endurance test in dry conditions is to be
d) Where pipes and fittings are not homogeneously con-
carried out according to Appendix 1 of IMO Res.
ductive, conductive layers are to be provided, suitably
A.753(18), where indicated “L1” in Tab 1
protected against the possibility of spark damage to the
• a 30 min fire endurance test in dry conditions is to be pipe wall.
carried out according to Appendix 1 of IMO Res.
A.753(18), where indicated “L2” in Tab 1 2.4 Pipe and fitting connections
• a 30 min fire endurance test in wet conditions is to be
carried out according to Appendix 1 of IMO Res. 2.4.1 General
A.753(18), where indicated “L3” in Tab 1 a) The strength of connections is not to be less than that of
• no fire endurance test is required, where indicated “0” the piping system in which they are installed.
in Tab 1 b) Pipes and fittings may be assembled using adhesive-
• a metallic material with a melting point greater than bonded, welded, flanged or other joints.
925°C is to be used, where indicated “X” in Tab 1. c) When used for joint assembly, adhesives are to be suita-
ble for providing a permanent seal between the pipes
Note 1: “NA” means “not applicable”.
and fittings throughout the temperature and pressure
range of the intended application.
2.3.2 Flame spread
d) Tightening of joints, where required, is to be performed
a) All pipes, except those fitted on open decks and within
in accordance with the manufacturer’s instructions.
tanks, cofferdams, pipe tunnels and ducts, are to have
low spread characteristics not exceeding average values e) Procedures adopted for pipe and fitting connections are
listed in IMO Resolution A.653(16). Other recognised to be submitted to the Society for approval, prior to
national standards may also be referred to. commencing the work.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 209
Pt C, Ch 1, App 2
LOCATION
Other Cofferdams, Accommoda-
PIPING Machinery Cargo Ballast
machinery Cargo Fuel oil void spaces, tion, service Open
SYSTEM spaces of pump water
spaces and tanks tanks pipe tunnels and control decks
category A rooms tanks
pump rooms (13) (14) and ducts spaces (18)
(10) (12) (15)
(11) (16) (17)
CARGO (FLAMMABLE CARGOES WITH FLASH POINT ≤ 60°C)
Cargo lines NA NA L1 0 NA 0 (9) 0 NA L1 (2)
Crude oil washing lines NA NA L1 0 NA 0 (9) 0 NA L1 (2)
Vent lines NA NA NA 0 NA 0 (9) 0 NA X
INERT GAS
Water seal effluent line NA NA 0 (1) 0 (1) 0 (1) 0 (1) 0 (1) NA 0
Scrubber effluent line 0 (1) 0 (1) NA NA NA 0 (1) 0 (1) NA 0
Main line 0 0 L1 NA NA NA 0 NA L1 (6)
Distribution line NA NA L1 0 NA NA 0 NA L1 (2)
FLAMMABLE LIQUIDS (FLASH POINT > 60°C)
Cargo lines X X L1 NA (3) 0 0 (9) 0 NA L1
Fuel oil X X L1 NA (3) 0 0 0 L1 L1
Lubricating oil X X L1 NA NA NA 0 L1 L1
Hydraulic oil X X L1 0 0 0 0 L1 L1
SEA WATER
Bilge main and branches L1 L1 L1 NA 0 0 0 NA L1
Fire main and dry L1 L1 L1 NA NA 0 0 X L1
water spray
wet L1 L1 L1 NA NA 0 0 X L3
Foam system L1 L1 L1 NA NA NA 0 L1 L1
Sprinkler system L1 L1 L3 NA NA 0 0 L3 L3
Ballast L3 L3 L3 0 (9) 0 0 0 L2 L2
Cooling water, essential L3 L3 NA NA NA 0 0 NA L2
services
Tank cleaning services, NA NA L3 0 NA 0 0 NA L3 (2)
fixed machines
Non-essential systems 0 0 0 NA 0 0 0 0 0
FRESH WATER
Cooling water, essential L3 L3 NA NA 0 0 0 L3 L3
services
Condensate return L3 L3 L3 NA NA NA 0 0 0
Non-essential systems 0 0 0 NA 0 0 0 0 0
SANITARY, DRAINS, SCUPPERS
Deck drains (internal) L1 (4) L1 (4) NA NA 0 0 0 0 0
Sanitary drains (internal) 0 0 NA NA 0 0 0 0 0
Scuppers and discharges 0 0 0 0 0 0 0 0 0
(over-board) (1) (7) (1) (7) (1) (7) (1) (7)
SOUNDING, AIR
Water tanks, dry spaces 0 0 0 0 (9) 0 0 0 0 0
Oil tanks (flash point X X X X (3) 0 0 (9) 0 X X
>60°C)
210 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, App 2
LOCATION
Other Cofferdams, Accommoda-
PIPING Machinery Cargo Ballast
machinery Cargo Fuel oil void spaces, tion, service Open
SYSTEM spaces of pump water
spaces and tanks tanks pipe tunnels and control decks
category A rooms tanks
pump rooms (13) (14) and ducts spaces (18)
(10) (12) (15)
(11) (16) (17)
MISCELLANEOUS
Control air L1 (5) L1 (5) L1 (5) NA 0 0 0 L1 (5) L1 (5)
Service air (non-essential) 0 0 0 NA 0 0 0 0 0
Brine 0 0 NA NA NA NA 0 0 0
Auxiliary low steam
L2 L2 0 (8) 0 0 0 0 0 (8) 0 (8)
pressure (≤ 0,7 MPa)
(1) Where non-metallic piping is used, remote controlled valves to be provided at the shell (valve is to be controlled from outside
space).
(2) Remote closing valves to be provided at the cargo tanks.
(3) When cargo tanks contain flammable liquids with flash point > 60 °C, “0” may replace “NA” or “X”.
(4) For drains serving only the space concerned, “0” may replace “L1”.
(5) When controlling functions are not required by the Rules, “0” may replace “L1”.
(6) For pipes between machinery space and deck water seal, “0” may replace “L1”.
(7) Scuppers serving open decks in positions 1 and 2, as defined in Pt B, Ch 1, Sec 2, are to be “X” throughout unless fitted at the
upper end with a means of closing capable of being operated from a position above the freeboard deck in order to prevent
downflooding.
(8) For essential services, such as fuel oil tank heating and unit’s whistle, “X” is to replace “0”.
(9) For floating production storage and offloading units, “NA” is to replace “0”.
(10) Machinery spaces of category A are defined in Ch 1, Sec 1, [1.4.1].
(11) Spaces, other than category A machinery spaces and cargo pumps rooms, containing propulsion machinery, boilers, steam and
internal combustion engines, generators and major electrical machinery, pumps, oil filling stations, refrigerating, stabilising,
ventilation and air-conditioning machinery, and similar spaces, and trunks to such spaces.
(12) Spaces containing cargo pumps, and entrances and trunks to such spaces.
(13) All spaces used for liquid cargo and trunks to such spaces.
(14) All spaces used for fuel oil (excluding cargo tanks) and trunks to such spaces.
(15) All spaces used for ballast water and trunks to such spaces.
(16) Empty spaces between two bulkheads separating two adjacent compartments.
(17) Accommodation spaces, service spaces and control stations are defined in Ch 4, Sec 1, [3].
(18) Open decks are defined in Ch 4, Sec 1, [3].
Note 1: For definitions of “L1”, “L2”, “L3”, “0”, “X” and “NA”, refer to [2.3.1].
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 211
Pt C, Ch 1, App 2
c) Support spacing is not to be greater than the pipe man- 3.7 Systems connected to the hull
ufacturer’s recommended spacing.
3.7.1 Bilge and sea water systems
3.2.2 Each support is to evenly distribute the load of the a) Where, in pursuance of [2.3.1], plastic pipes are permit-
pipe and its content over the full width of the support. ted in bilge and sea water systems, the ship side valves
Measures are to be taken to minimise wear of the pipes required in Ch 1, Sec 7, [2.9] and, where provided, the
where they are in contact with the supports. connecting pipes to the shell are to be made of metal in
accordance with Ch 1, Sec 7, [2.1].
3.2.3 Heavy components in the piping system such as
valves and expansion joints are to be independently sup- b) Ship side valves are to be provided with remote control
ported. from outside the space concerned. See Tab 1, footnote
(1).
3.3 Provision for expansion 3.7.2 Scuppers and sanitary discharges
3.3.1 Suitable provision is to be made in each pipeline to a) Where, in pursuance of [2.3.1], plastic pipes are permit-
allow for relative movement between pipes made of plastic ted in scuppers and sanitary discharge systems con-
and the steel structure, having due regard to: nected to the shell, their upper end is to be fitted with
closing means operated from a position above the free-
• the high difference in the coefficients of thermal expan- board deck in order to prevent downflooding. See Tab
sion 1, footnotes (1) and (7).
• deformations of the ship’s structure. b) Discharge valves are to be provided with remote control
from outside the space concerned.
3.3.2 Calculations of the thermal expansions are to take
into account the system working temperature and the tem-
perature at which the assembly is performed. 3.8 Application of fire protection coatings
3.8.1 Where necessary for the required fire endurance as
3.4 External loads stated in [2.3.3], fire protection coatings are to be applied
on the joints, after performing hydrostatic pressure tests of
3.4.1 When installing the piping, allowance is to be made
the piping system.
for temporary point loads, where applicable. Such allow-
ance is to include at least the force exerted by a load (per- 3.8.2 The fire protection coatings are to be applied in
son) of 100 kg at mid-span on any pipe of more than 100 accordance with the manufacturer’s recommendations,
mm nominal outside diameter. using a procedure approved in each case.
212 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 1, App 2
b) The ultimate tensile strength is to be determined by joint is loaded in both longitudinal and circumferential
means of a hydrostatic test on pipe samples subjected to directions.
increasing pressure up to failure, the pressure being c) Selection of the pipes used for the test assembly is to be
increased at such a rate that failure occurs in not less in accordance with the following:
than 5 minutes. Such test is to be carried out under the
• when the largest size to be joined is 200 mm nomi-
standard conditions: atmospheric pressure equal to
nal outside diameter or smaller, the test assembly is
100kPa, relative humidity 30%, environmental and car-
to be the largest piping size to be joined.
ried fluid temperature 298 K (25°C).
• when the largest size to be joined is greater than 200
The ultimate tensile strength is to be determined using mm nominal outside diameter, the size of the test
the tangential stress based on the initial diameter of the assembly is to be either 200 mm or 25% of the larg-
pipe. Small deformations of the pipe sample during the est piping size to be joined, whichever is the greater.
test may be accepted.
c) Alternatively, hydrostatic test failure pressure and col- 4.2 Workshop tests
lapse pressure may be determined by a combination of
4.2.1 Each pipe and fitting is to be tested by the manufac-
tests and calculations, subject to the agreement of the
turer at a hydrostatic pressure not less than 1,5 times the
Society.
nominal pressure.
d) After the impact resistance test, the specimen is to be
subjected to hydrostatic pressure equal to 2,5 times the 4.3 Testing after installation on board
design pressure for at least 1 hour.
4.3.1 Hydrostatic testing
4.1.3 Bonding qualification test a) Piping systems for essential systems are to be subjected
to a test pressure of not less than 1,5 times the design
a) A test assembly is to be fabricated in accordance with
pressure or 0,4 MPa, whichever is the greater.
the procedure to be qualified. It is to consist of at least
one pipe-to-pipe joint and one pipe-to-fitting joint. b) Piping systems for non-essential services are to be
checked for leakage under operational conditions.
b) When the test assembly has been cured, it is to be sub-
jected to a hydrostatic test pressure at a safety factor of 4.3.2 Earthing test
2,5 times the design pressure of the test assembly, for For piping required to be electrically conductive, earthing is
not less than one hour. No leakage or separation of to be checked and random resistance testing is to be per-
joints is allowed. The test is to be conducted so that the formed.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 213
Pt C, Ch 1, App 2
214 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Part C
Facilities
Chapter 2
ELECTRICAL INSTALLATIONS
SECTION 1 GENERAL
SECTION 5 TRANSFORMERS
SECTION 9 CABLES
SECTION 11 LOCATION
SECTION 12 INSTALLATION
SECTION 17 TESTING
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 215
216 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 1
SECTION 1 GENERAL
1.3 References to other regulations and The Society reserves the right to request the submission of
additional documents in the case of non-conventional
standards
design or if it is deemed necessary for the evaluation of the
1.3.1 The Society may refer to other regulations and stand- system, equipment or components.
ards when deemed necessary. These include the IEC publi- Unless otherwise agreed with the Society, documents for
cations, notably the IEC 60092 series “Electrical approval are to be sent in triplicate if submitted by the Ship-
installations of ships and of mobile and fixed offshore units” yard and in four copies if submitted by the equipment sup-
and IEC61892 series “Mobile and fixed offshore units - plier.
electrical installations”. Documents requested for information are to be sent in
duplicate.
1.3.2 When referred to by the Society, publications by the
International Electrotechnical Commission (IEC) or other In any case, the Society reserves the right to require addi-
internationally recognised standards, are those currently in tional copies when deemed necessary.
force at the date of agreement for ship classification.
4 Definitions
2 National Authorities requirements
4.1 General
2.1 International Regulations
4.1.1 Unless otherwise stated, the terms used in this Chap-
2.1.1 Attention is directed to the International Regulations ter have the definitions laid down by the IEC standards.
the electrical systems of the unit or installation may have to The definitions given in the following requirements also
comply with such as: apply.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 217
Pt C, Ch 2, Sec 1
4.2 Essential and emergency services Examples of equipment for primary essential services are
given in Tab 2.
4.2.1 Essential services are defined in Pt A, Ch 1, Sec 1,
[4.8.2]. They are subdivided in primary and secondary 4.4 Secondary essential services
essential services.
4.4.1 Secondary essential services are those services which
4.2.2 Complementary primary and secondary essential need not necessarily be in continuous operation.
services specific for propelled units are defined in Ship Examples of equipment for secondary essential services are
Rules Part C, Chap 2, Sec 1. given in Tab 3.
4.3 Primary essential services 4.4.2 Services for habitability are those intended for mini-
mum comfort conditions for people on board.
4.3.1 Primary essential services are those which need to be Some examples of equipment for maintaining conditions of
maintained in continuous operation. habitability are listed in Tab 4.
218 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 1
4.5 Emergency services 4.6.2 A voltage which does not exceed 50 V d.c. between
conductors or between any conductor and earth in a circuit
4.5.1 The emergency services are the services essential for isolated from higher voltage circuits.
safety which need to be operable during emergencies. The
services listed in Tab 5 are to be considered as emergency
ones. 4.7 Low-voltage systems
4.6 Safety voltage 4.7.1 Alternating current systems with rated voltages
4.6.1 A voltage which does not exceed 50 V a.c. r.m.s. greater than 50 V r.m.s. up to 1000 V r.m.s. inclusive and
between conductors, or between any conductor and earth, direct current systems with a maximum instantaneous value
in a circuit isolated from the supply by means such as a of the voltage under rated operating conditions greater than
safety isolating transformer. 50 V up to 1500 V inclusive.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 219
Pt C, Ch 2, Sec 1
220 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 1
supply and the essential services into operation, such as compressed 4.25 Hazardous areas
air and starting current from batteries, are not available, but assuming
that means are available to start the emergency generator at all times. 4.25.1 Areas in which an explosive atmosphere is present,
or may be expected to be present due to the presence of
4.18 Main generating station vapours, gases, flammable dusts or explosives in quantities
such as to require special precautions for the construction,
4.18.1 The space in which the main source of electrical installation and use of electrical apparatus.
power is situated.
4.25.2 Hazardous areas definitions and considerations for
4.19 Main switchboard electrical equipment and installations are defined in Ch 2,
Sec 15.
4.19.1 A switchboard which is directly supplied by the
main source of electrical power and is intended to distribute
electrical energy to the unit’s services.
4.26 High fire risk areas
Table 6 : EC Code
Code letter First characteristic numeral Second characteristic numeral Additional letter Supplementary letter
EC (numerals 1 to 4) (numerals 1 to 3) (letter S) (1) (letter C) (2)
(1) The additional letter S indicates the resistance to salt mist (exposed decks, masts) of the electrical equipment.
(2) The supplementary letter C indicates the relative humidity up to 80% (air conditioned areas) in which the electrical equipment
operates satisfactorily.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 221
Pt C, Ch 2, Sec 1
222 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 2
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 223
Pt C, Ch 2, Sec 2
2.2.1 For alternating current components the voltage and 2.4.1 For components intended for systems without sub-
frequency variations of power supply shown in Tab 5 are to stantially static converter loads and supplied by synchro-
be assumed. nous generators, it is assumed that the total voltage
harmonic distortion does not exceed 5%, and the single
harmonic does not exceed 3% of the nominal voltage.
Table 5 : Voltage and frequency variations
of power supply in a.c. 2.4.2 For components intended for systems fed by static
converters, and/or systems in which the static converter
Parameter load predominates, it is assumed that:
Variation
Voltage Frequency • the single harmonics do not exceed 5% of the nominal
Continuous + 6% − 10% ± 5% voltage up to the 15th harmonic of the nominal fre-
quency, decreasing to 1% at the 100th harmonic (see
Unbalanced ± 7% −
Fig 1), and that
Cyclic 2% 0,5% • the total harmonic distortion does not exceed 8%.
Transient ± 20% ± 5%
(recovery time: 1,5 s) (recovery time: 5 s) Figure 1 :
Note 1: For alternating current components supplied by emer- 10
gency generating sets, different variations may be considered.
5
Parameters Variations
0,1
Voltage tolerance (continuous) ± 10% 1 3 10 15 100
ν
Voltage cyclic variation 5%
Voltage ripple (a.c. r.m.s. over steady d.c. 10% 2.4.3 Higher values for the harmonic content (e.g. in elec-
voltage) tric propulsion plant systems) may be accepted on the basis
of correct operation of all electrical devices.
2.3.2 For direct current components supplied by electrical
battery the following voltage variations are to be assumed: 3 Electromagnetic susceptibility
• +30% to −25% for components connected to the bat-
tery during charging (see Note 1) 3.1
• +20% to −25% for components not connected to the
3.1.1 For electronic type components such as sensors,
battery during charging.
alarm panels, automatic and remote control equipment,
Note 1: Different voltage variations as determined by the charg- protective devices and speed regulators, the conducted and
ing/discharging characteristics, including ripple voltage from the radiated disturbance levels to be assumed are those given in
charging device, may be considered. Part C, Chapter 3.
224 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 2
Note 1: See also IEC Publication 60533 - “Electromagnetic Com- 5.1.2 The design of electrical equipment is to allow acces-
patibility of Electrical and Electronic Installations in ships and of sibility to each part that needs inspection or adjustment,
Mobile and Fixed Offshore Units”. also taking into account its arrangement on board.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 225
Pt C, Ch 2, Sec 3
1 Distribution systems 1.2.2 Earthed systems with hull return are not permitted
with the following exceptions:
1.1 Supply systems a) impressed current cathodic protective systems
1.1.1 The following parallel distribution systems with con- b) limited and locally earthed systems, such as starting and
stant voltage may be used: ignition systems of internal combustion engines, pro-
vided that any possible resulting current does not flow
a) on d.c. installations:
directly through any hazardous area
• two-wire insulated (IT system)
• two-wire with one pole earthed but without struc- c) insulation level monitoring devices, provided that the
ture or hull return (TN system) circulation current of the device does not exceed 30 mA
under the most unfavourable conditions.
• three-wire with middle wire earthed but without
structure or hull return (TN system).
1.2.3 Earthed systems without hull return are not permitted
b) on a.c. installations (primary distribution systems): with the following exceptions:
• three-phase three-wire with insulated or impedance
a) earthed intrinsically safe circuits and the following other
earthed (IT system)
systems to the satisfaction of the Society
• three-phase three-wire with neutral directly earthed
(TN system) b) power supplies, control circuits and instrumentation cir-
• three-phase four-wire with neutral directly earthed cuits in non-hazardous areas where technical or safety
but without structure or hull return (TN system). reasons preclude the use of a system with no connec-
tion to earth, provided the current in the hull is limited
c) on a.c. installations (secondary distribution systems): to not more than 5A in both normal and fault condi-
• three-phase three-wire with insulated or impedance tions, or
earthed (IT system)
c) power supplies, control circuits and instrumentation cir-
• three-phase three-wire with neutral directly earthed
cuits in Zone 1 hazardous areas, provided that circuits
(TN system)
are protected with a residual current device even if it is
• three-phase four-wire with neutral directly earthed an extra-low voltage circuit (below 50V)
but without structure or hull return (TN system)
d) limited and locally earthed systems, such as power dis-
• single-phase two-wire insulated (IT system)
tribution systems in galleys and laundries to be fed
• single-phase two-wire with one pole earthed (TN through isolating transformers with the secondary wind-
system) ings earthed, provided that any possible resulting hull
• single-phase two-wire with mid-point of system current does not flow directly through any hazardous
earthed for supplying lighting and socket outlets (TN area, or
system)
e) alternating current power networks of 1,000 V root
• single-phase three-wire with mid-point earthed but
mean square (line to line) and over, provided that any
without structure or hull return (TN system).
possible resulting current does not flow directly through
1.1.2 For electrical installation located in gas dangerous any hazardous area; to this end, if the distribution sys-
area, requirements specified in Ch 2, Sec 15, [2.2.1] apply tem is extended to areas remote from the machinery
with. space, isolating transformers or other adequate means
are to be provided.
1.2 Authorised earthed systems
2 Sources of electrical power
1.2.1 Systems of distribution with hull return or with
earthed distributed neutral (case of four-wire three phase
systems) are not permitted on offshore units; it may be 2.1 Main source of electrical power
admitted, subject to a particular examination by the Society,
in the following cases: 2.1.1 A main source of electrical power is to be provided,
• cases listed in [1.2.2] and [1.2.3] of sufficient capability to supply all electrical auxiliary serv-
ices necessary for maintaining the unit in normal opera-
• small units not including hazardous areas.
tional and habitable conditions without recourse to the
Note 1: Earthing of neutral requirements are given in [4.2] and Ch emergency source of electrical power (see list of essential
2, Sec 13, [2.4]. services in Ch 2, Sec 1, [4.3.1] and Ch 2, Sec 1, [4.4.1]).
226 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
2.1.2 The main source of electrical power is to consist of at 2.1.6 Where the electrical power is normally supplied by
least two generating sets. one generator, provision is to be made, upon loss of power,
The capacity of these generating sets is to be such that in the for automatic starting and connecting to the main switch-
event of any one generating set being stopped it is still be board of stand-by generator(s) of sufficient capacity with
possible to supply those services necessary to provide: automatic restarting of the essential services, in sequential
operation if required. Starting and connection to the main
a) normal operational conditions and safety (see [2.1.3])
switchboard of one generator are to be as rapid as possible,
b) minimum comfortable conditions of habitability (see Ch preferably within 30 seconds after loss of power.
2, Sec 1, [4.4.2]).
Where prime movers with longer starting time are used, this
Such capacity is, in addition, to be sufficient to start the starting and connection time may be exceeded upon
largest motor without causing any other motor to stop or approval from the Society.
having any adverse effect on other equipment in operation.
2.1.7 Load shedding or other equivalent arrangements
2.1.3 Those services necessary to provide normal opera- should be provided to protect the generators required in the
tional conditions and safety include primary and secondary present Article against sustained overload.
essential services.
The load shedding should be automatic.
For the purpose of calculating the capacity necessary for
The non-essential services, services for habitability and, if
such services, it is essential to consider which of them can
necessary, the secondary essential services may be shed in
be expected to be in use simultaneously.
order to make sure that the connected generator set(s) is/are
For a duplicated service, one being supplied electrically not overloaded.
and the other non-electrically (e.g. driven by the main
engine), the electrical capacity is not included in the above 2.1.8 The emergency source of electrical power may be
calculation. used for the purpose of starting from a dead ship condition
if its capability either alone or combined with that of any
2.1.4 The services mentioned in [2.1.3] do not include: other source of electrical power is sufficient to supply at the
• Cargo handling gear same time the services providing safety of all unit and a
• Refrigerators for air-conditioning systems. minimum of habitability conditions.
2.1.5 Where the electrical power is normally supplied by 2.1.9 Where transformers, converters or similar appliances
more than one generator set simultaneously in parallel constitute an essential part of the electrical supply system,
operation, provision of protection, including automatic dis- the system is to be so arranged as to ensure the same conti-
connection of sufficient non-essential services and, if neces- nuity of supply as stated in this sub-article.
sary, secondary essential services and those provided for This may be achieved by arranging at least two three-phase or
habitability, are to be made to ensure that, in case of loss of three single-phase transformers supplied, protected and
any of these generating sets, the remaining ones are kept in installed as indicated in Fig 1, so that with any one trans-
operation to maintain primary essential services and to former not in operation, the remaining transformer(s) is/are
ensure safety. sufficient to ensure the supply to the services stated in [2.1.2].
Figure 1 :
R R
'P' S 'P' S
T T
enclosure or separation
R R
S S
T T
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 227
Pt C, Ch 2, Sec 3
Each transformer required is to be located as a separate unit 3.1.6 If the services which are to be supplied by the transi-
with separate enclosure or equivalent, and is to be served tional source receive power from an accumulator battery by
by separate circuits on the primary and secondary sides. means of semiconductor convertors, means are to be pro-
Each of the primary and secondary circuits is to be provided vided for supplying such services also in the event of failure
with switchgears and protection devices in each phase. of the convertor (e.g. providing a bypass feeder or a dupli-
cation of convertor).
Suitable interlocks or a warning label are to be provided in
order to prevent maintenance or repair of one single-phase 3.1.7 Provision shall be made for the periodic testing of the
transformer unless both switchgears are opened on their pri- complete emergency system and shall include the testing of
mary and secondary sides. automatic starting arrangements, where provided.
2.1.10 Where single phase transformers are used, only one 3.1.8 For starting arrangements for emergency generating
spare element is required if special precautions are taken to sets, see Ch 1, Sec 2, [3.1].
rapidly replace the faulty one.
3.1.9 The emergency source of electrical power may be
2.1.11 For starting arrangements of main generating sets, either a generator or an accumulator battery which shall
see Ch 1, Sec 2, [3.1]. comply with the requirements of [3.1.10] or [3.1.12],
respectively.
2.1.12 For units intended for operation with periodically
unattended machinery spaces, see additional notation 3.1.10 Where the emergency source of electrical power is a
AUTO in Ch 3, Sec 7. generator, it shall be:
a) driven by a suitable prime mover with an independent
3 Emergency power sources and cir- supply of fuel, having a flashpoint (closed cup test) of
not less than 43°C
cuits
b) started automatically upon failure of the main source of
electrical power supply to the emergency switchboard
3.1 Emergency power source unless a transitional source of emergency electrical
power in accordance with item c) below is provided;
3.1.1 A self-contained emergency source of electrical where the emergency generator is automatically started,
power is to be provided. it shall be automatically connected to the emergency
switchboard; those services referred to in [3.2.1] shall
3.1.2 Provided that suitable measures are taken for safe- then be connected automatically to the emergency gen-
guarding independent emergency operation under all cir- erator; see also Ch 1, Sec 2, [3.1.3]
cumstances, the emergency generator may be used,
exceptionally, and for short periods, to supply non-emer- c) provided with a transitional source of emergency electri-
gency circuits. cal power as specified in [3.2.1] unless an emergency
generator is provided capable both of supplying the
Exceptionally is understood to mean conditions, while the services mentioned in that paragraph and of being auto-
unit is at sea, such as: matically started and supplying the required load as
a) blackout situation quickly as is safe and practicable subject to a maximum
of 45 s.
b) dead ship situation
3.1.11 The emergency generator and its prime mover and
c) routine use for testing
any emergency accumulator battery should be designed to
d) short-term parallel operation with the main source of function at full rated power when upright and when
electrical power for the purpose of load transfer. inclined up to the maximum angle of heel in the intact and
damaged condition, as determined in accordance with Part
3.1.3 The electrical power available shall be sufficient to B, Chapter 1. In no case need the equipment be designed
supply all those services that are essential for safety in an to operate when inclined more than the value indicated in
emergency, due regard being paid to such services as may Ch 1, Sec 1, Tab 1 and Ch 1, Sec 1, Tab 2 and Ch 1, Sec 1,
have to be operated simultaneously. Tab 3.
3.1.4 The emergency source of electrical power shall be 3.1.12 Where the emergency source of electrical power is
capable, having regard to starting currents and the transi- an accumulator battery it shall be capable of:
tory nature of certain loads, of supplying simultaneously at a) carrying the emergency electrical load without recharg-
least the services stated in Tab 1 for the period specified, if ing while maintaining the voltage of the battery through-
they depend upon an electrical source for their operation. out the discharge period within 12% above or below its
nominal voltage
3.1.5 An indicator shall be mounted in a suitable place on
the main switchboard or in the machinery control room to b) automatically connecting to the emergency switchboard
indicate when the batteries constituting either the emer- in the event of failure of the main source of electrical
gency source of electrical power or the transitional source power; and
of emergency electrical power referred to in [3.1.12] and c) immediately supplying at least those services specified
[3.2.1] are being discharged. in [3.2.2].
228 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
3.1.13 For units and installations where the main source of listed in Tab 1 for the periods specified, if they depend upon
electrical power is located in two or more spaces which an electrical source for their operation.
have their own systems, including power distribution and
control systems, completely independent of the systems in 3.4 Services to be operable after emergency
other spaces and so arranged that a fire or other casualty in
shutdown
any one of the spaces will not affect the power distribution
from the others, or to the services required in Tab 1 and
3.4.1 Electrical power is to be provided, in case of emer-
other services that may be required by the Society’s Rules
gency shutdown causing loss of both main and emergency
for Classification applicable to the unit or installation con-
power so that services listed below remain available during
sidered, the requirements of [3.1.1] may be considered sat-
half an hour, in order to allow the personel on board to
isfied without an additional emergency source of electrical
escape safely from the installation and to maintain contact
power, provided that:
with the external emergency services:
a) there are at least two generating sets, meeting the
a) Emergency lighting
requirements of [3.1.11] and each of sufficient capacity
to meet the requirements indicated in Tab 1, in each of • at every muster and embarkation station on deck
at least two spaces and over sides
b) the arrangements required by item a) in each such • in all service and accommodation alleyways, stair-
space are equivalent to those required by [3.1.10], Ch ways and exits, personnel lift cars and personnel lift
2, Sec 11, [3.3], Ch 2, Sec 11, [3.4.1], as well as [3.1.5], trunks
[4.9.1], [4.9.2] and Ch 1, Sec 2, [3.1] so that a source of • in the machinery spaces and main generating sta-
electrical power is available at all times to the services tions including their control positions
required in Tab 1
• in all control stations, machinery control rooms, and
c) the location of each of the spaces referred to in item a) is at each main and emergency switchboard
in compliance with Ch 2, Sec 11, [3.1.1] and the
b) Navigation aids
boundaries meet the requirements of Ch 2, Sec 11,
[3.2.1] except that contiguous boundaries should con- c) Blow-out preventer control system
sist of an “A-60” bulkhead and a cofferdam, or a steet d) General alarm system
bulkhead insulated to class “A-60” on both sides.
e) Public adress system
3.2 Transitional source f) Battery-supplied radiocommunication installations.
3.2.1 The transitional source of emergency electrical power 3.4.2 Electrical equipment required to be operable for serv-
where required by [3.1.10] item c), shall consist of an accu- ices listed in [3.4.1] are to be compliant with dispositions
mulator battery which shall operate without recharging relative to installation of electrical equipment in hazardous
while maintaining the voltage of the battery throughout the areas described in Ch 2, Sec 15, [3.2.6].
discharge period within 12% above or below its nominal
voltage and be so arranged as to supply automatically in the 4 Distribution
event of failure of either the main or the emergency source
of electrical power for half an hour at least the services in
[3.2.2] if they depend upon an electrical source for their 4.1 Earthed distribution systems
operation.
4.1.1 System earthing is to be effected by means independ-
3.2.2 The transitional source of emergency electrical ent of any earthing arrangements of the non-current-carry-
power, where required, is to supply the services listed in ing parts.
Tab 1, when a duration of transitional powed is indicated.
4.1.2 Means of disconnection are to be fitted in the neutral
3.2.3 Where the emergency and/or transitional emergency earthing connection of each generator so that the generator
loads are supplied from a battery via an electronic converter may be disconnected for maintenance or insulation resist-
or inverter, the maximum permitted d.c. voltage variations ance measurements.
are to be taken as those on the load side of the converter or
inverter. 4.1.3 Generator neutrals may be connected in common,
provided that the third harmonic content of the voltage
Where the d.c. is converted into a.c. the maximum varia-
wave form of each generator does not exceed 5%.
tions are not exceed those given in Ch 2, Sec 2, Tab 5.
4.1.4 Where a switchboard is split into sections operated
3.3 Services to be supplied by the emer- independently or where there are separate switchboards,
gency source neutral earthing is to be provided for each section or for
each switchboard. Means are to be provided to ensure that
3.3.1 The emergency source of electrical power is to be the earth connection is not removed when generators are
capable of supplying simultaneously at least the services isolated.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 229
Pt C, Ch 2, Sec 3
Table 1 : Duration services and durations of services to be supplied by an emergency and a transitional source
Duration of Duration of
Service Emergency power consumers
emergency power transitional power
All units
At every muster and embarkation station on deck and over sides 18 0,5 (1)
In all service and accommodation alleyways, stairways and exits, per- 18 0,5 (1)
sonnel lift cars and personnel lift trunks
In the machinery spaces and main generating stations including their 18 0,5 (1)
control positions
In all control stations, machinery control rooms, and at each main 18 0,5 (1)
Emergency lighting and emergency switchboard
At the stowage positions for firemen's outfits 18 0,5 (1)
At the steering gear, as applicable 0,5 (1)
At the fire pump, at the sprinkler pump, if any, at the emergency bilge 18 0,5 (1)
pump, if any, and at the starting positions of their motors
On helideck, including landing area perimeter and obstacle lighting 18 0,5 (1)
Fans and other equipment deemed necessary to avoid accumulation 18
of dangerous or explosive gases
One of the fire pumps required by the Society's Rules for Classifica- 18
Machinery and tion applicable to the unit or installation considered if dependent
safety equipment upon the emergency generator for its source of power
Automatic sprinkler pump (if any) 18
The fire and gas detection and their alarm systems 18 0,5 (2)
Any signalling lights or sound signals which may be required for 96
Structure marking
marking of offshore structures
Navigation lights and other lights required by the International Regu- 18 0,5 (1)
Navigation lights
lations for the Prevention of Collisions at Sea in force
All internal communication equipment required in an emergency 18 0,5 (2)
Communications
Safety telecommunication systems 18 0,5
Power to operate watertight doors, remote controlled doors and hatch 18
covers, together with corresponding alarms and controls, but not nec-
Doors and hatches
essarily all of them simultaneously, unless an independent temporary
source of stored energy is provided
• According to regulations of national authorities 18 0,5
Radio installation
• MODU Ch 11 and SOLAS Ch IV, where applicable
Permanently installed diving equipment, if dependent upon electrical 18
Miscellaneous
power of the unit or installation
Additional requirements for mobile units
Where applicable on mobile units, the navigation aids as required by 18 0,5
Chap V Reg 19 of SOLAS 2002; where such a provision is unreasona-
Navigation aids
ble or impracticable, special consideration is to be given by the Soci-
ety for units of less than 5000 tons gross tonnage, where applicable
Additional requirements for semi-submersible units
Control and indicating systems required by the Society's Rules for 18
Classification applicable to the unit or installation considered
Ballast system
Any of the ballast pumps required by the Society's Rules for Classifi- 18
cation applicable to the unit or installation considered
Power to operate the watertight doors (not necessarily all of them 0.5
Watertight doors simultaneously)
Power to operate the controls and indicators 0.5
Additional requirements for drilling units
Emergency lighting In all spaces from which control of the drilling process is performed and 18
where controls of machinery essential for the performance of this proc-
ess, or devices for emergency switching-off of the power plant are located
Well blow out Capability of closing the blow-out preventer and of disconnecting the 18 0,5 (2)
preventer unit from the well-head arrangement, if electrically controlled
Note 1: The required emergency lighting, in respect of the machinery space and accommodation and service areas, may be pro-
vided by permanently fixed, individual accumulator lamps which are automatically charged and operated.
Note 2: Transitional source required unless these services have an independent supply from an accumulator battery suitably located
for use in an emergency and sufficient for the period specified.
230 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
4.1.5 Where for final sub-circuits it is necessary to locally 4.6 General requirements for distribution
connect a pole (or phase) of the sub-circuits to earth after systems
the protective devices (e.g. in automation systems or to
avoid electromagnetic disturbances), provision (e.g. d.c./d.c. 4.6.1 The distribution system is to be such that the failure of
convertors or transformers) is to be made such that current any single circuit will not endanger or impair primary essen-
unbalances do not occur in the individual poles or phases. tial services and will not render secondary essential services
inoperative for longer periods.
4.1.6 For high voltage systems see Ch 2, Sec 13.
4.6.2 No common switchgear (e.g. contactors for emer-
gency stop) is to be used between the switchboard’s busbars
4.2 Neutral earthing for systems up to and and two primary non duplicated essential services.
including 1000 V
4.7 Distribution systems with hull return
4.2.1 The neutral point is to be connected to earth either
directly or through an impedance. 4.7.1 Where the hull return system is used, if permitted, all
Note 1: Earthed neutral systems should be achieved by connecting final sub-circuits, i.e. all circuits fitted after the last protec-
the neutral point directly to earth. The earth loop impedance shall tive device, are to be two-wire.
be low enough to permit the passage of a current at least three The hull return is to be achieved by connecting to the hull
times the fuse rating for fuse protected circuits or one and a half
one of the busbars of the distribution board from which the
times the tripping current of any excess current circuit breaker used
final sub-circuits originate.
to protect the circuit.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 231
Pt C, Ch 2, Sec 3
4.9.2 In order to ensure ready availability of the emergency 4.11.2 Each motor is to be provided with controlgear
source of electrical power, arrangements shall be made ensuring its satisfactory starting.
where necessary to disconnect automatically non-emer- Direct on line starters are accepted if the voltage drop does
gency circuits from the emergency switchboard to ensure not exceed 15% of the network voltage.
that power shall be available to the emergency circuits.
4.11.3 Efficient means are to be provided for the isolation
4.10 Shore supply of the motor and its associated control gear from all live
poles of the supply.
4.10.1 Where arrangements are made for supplying the Where the control gear is mounted on or adjacent to a
electrical installation from a source on shore or elsewhere, switchboard, a disconnecting switch in the switchboard
a suitable connection box is to be installed on the unit in a may be used for this purpose.
convenient location to receive the flexible cable from the Otherwise, a disconnecting switch within the control gear
external source. enclosure or a separate enclosed disconnecting switch is to
be provided.
4.10.2 Permanently fixed cables of adequate rating are to
be provided for connecting the box to the main switch- 4.11.4 Where the starter or any other apparatus for discon-
board. necting the motor is remote from the motor itself, one of the
following is to be arranged:
4.10.3 Where necessary for systems with earthed neutrals, a) provision for locking the circuit disconnecting switch in
the box is to be provided with an earthed terminal for con- the OFF position
nection between the shore’s and unit’s neutrals or for con-
nection of a protective conductor. b) an additional disconnecting switch fitted near the motor
c) provision such that the fuses in each live pole or phase
4.10.4 The connection box is to contain a circuit-breaker can be readily removed and retained by persons author-
or a switch-disconnector and fuses. ised to have access to the motor.
The shore connection is to be protected against short-circuit
and overload; however, the overload protection may be 4.12 Specific requirements for special power
omitted in the connection box if provided on the main services
switchboard.
4.12.1 For the supply and characteristics of the distribution
4.10.5 Means are to be provided for checking the phase of the following services see the requirements listed:
sequence of the incoming supply in relation to the unit’s • electrical starting of diesel engines for main and emer-
system. gency generators: Ch 1, Sec 2, [3.1]
• fire-extinguishing and detecting systems: Ch 4, Sec 4
4.10.6 The cable connection to the box is to be provided
and Ch 4, Sec 7
with at least one switch-disconnector on the main switch-
board. • permanently installed submergible bilge pump: Ch 1,
Sec 7, [6.5.7]
4.10.7 The shore connection is to be provided with an indi- • ventilation fans: Ch 4, Sec 3, [5] and Ch 4, Sec 4, [5]
cator at the main switchboard in order to show when the • fuel pumps: Ch 1, Sec 7
cable is energised.
• pumps discharging overboard above the lightest water
line and in way of the area of lifeboat and liferaft
4.10.8 At the connection box a notice is to be provided
launching: Ch 1, Sec 7, [5.3.4].
giving full information on the nominal voltage and fre-
quency of the installation. • ballast pumps for semi-submersible units: Ch 1, Sec 8,
[3.2.1]
4.10.9 The switch-disconnector on the main switchboard is
• heaters: Ch 2, Sec 10, [6.2.1].
to be interlocked with the main generator circuit-breakers
in order to prevent its closure when any generator is supply- 4.12.2 All power circuits terminating in a bunker or cargo
ing the main switchboard. space are to be provided with a multiple-pole switch out-
side the space for disconnecting such circuits.
4.10.10 Adequate means are to be provided to equalise the
potential between the hull and the shore when the electri-
cal installation of the unit is supplied from shore. 4.13 Power supply to the speed control systems
of generator sets
4.11 Supply of motors 4.13.1 Each electrically operated control and/or speed con-
trol system of generator sets is to be provided with a sepa-
4.11.1 A separate final sub-circuit is to be provided for rate supply from the main source of electric power and from
every motor required for an essential service (and for every an accumulator battery for at least 15 minutes or from a
motor rated at 1 kW or more). similar supply source.
232 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
4.13.2 The speed control systems of generator sets are to be single cable provided that means are foreseen in the distri-
supplied from the main switchboard or from independent bution board to ensure that only one lamp or light may be
section boards. supplied at any one time.
Where the main busbars are divided into two sections, the
4.16.6 Each navigation light is to be provided with an auto-
governors are, as far as practicable, to be supplied from the
matic indicator giving audible and/or visual warning in the
sections to which the relevant generators are connected.
event of failure of the light. If an audible device alone is fit-
ted, it is to be connected to a separate source of supply from
4.14 Power supply to lighting installations that of the navigation lights, for example an accumulator
(storage) battery.
4.14.1 Final sub-circuits for lighting supplying more than
one lighting point and for socket-outlets are to be fitted with If a visual signal is used connected in series with the naviga-
protective devices having a current rating not exceeding tion light, means are to be provided to prevent the extinc-
16 A. tion of the navigation light due to the failure of the visual
signal.
4.15 Special lighting services A minimum level of visibility is to be assured in the case of
use of dimmer devices.
4.15.1 In spaces such as:
• main and large machinery spaces 4.17 Offshore structure marking
• large galleys
4.17.1 Marking lights and sound signals are to be fitted on
• passageways offshore structures, following IALA recommendations and
• stairways leading to boat-decks national authorities regulations, where applicable, and sup-
• public spaces, plied for the period defined in Tab 1.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 233
Pt C, Ch 2, Sec 3
Switch- Accessories
Heat- Cook-
board, (e.g.
Condition in Example of Gener- Trans- Lumi- ing ing Socket
control gear, Motors switches,
location location ators formers naires appli- appli- outlets
motor connection
ances ances
starters boxes)
Danger of Dry accommoda-
touching live tion spaces, dry IP 20 X (1) IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20
parts only control rooms
Control rooms,
wheel-house, IP 22 X IP 22 IP 22 IP 22 IP 22 IP 22 IP 22 IP 22
radio room
Engine and boiler
IP 22 IP 22 IP 22 IP 22 IP 22 IP 22 IP 22 IP 44 IP 44
Danger of rooms above floor
dripping liquid Steering gear
IP 22 IP 22 IP 22 IP 22 IP 22 IP 22 X IP 44 IP 44
and/or rooms
moderate Emergency
mechanical IP 22 IP 22 IP 22 IP 22 IP 22 IP 22 X IP 44 IP 44
machinery rooms
damage
General
IP 22 X IP 22 IP 22 IP 22 IP 22 X IP 22 IP 44
storerooms
Pantries IP 22 X IP 22 IP 22 IP 22 IP 22 IP 22 IP 44 IP 44
Provision rooms IP 22 X IP 22 IP 22 IP 22 IP 22 X IP 44 IP 44
Ventilation ducts X X IP 22 X X X X X X
Bathrooms and/or
X X X X IP 34 IP 44 X IP 55 IP 55
showers
Engine and boiler
X X IP 44 X IP 34 IP 44 X X IP 55
rooms below floor
Increased
Closed fuel oil
danger of IP 44 X IP 44 IP 44 IP 34 IP 44 X X IP 55
separator rooms
liquid and/or
mechanical Closed
damage lubricating oil IP 44 X IP 44 IP 44 IP 34 IP 44 X X IP 55
separator rooms
Enclosed spaces IP 44 IP 44 IP 44 IP 44 IP 34 IP 44 X IP 55 IP 55
on Topsides and
drilling areas
Ballast pump
IP 44 X IP 44 IP 44 IP 34 IP 44 X IP 55 IP 55
rooms
Increased Refrigerated
danger of X X IP 44 X IP 34 IP 44 X IP 55 IP 55
rooms
liquid and
Galleys and
mechanical IP 44 X IP 44 IP 44 IP 34 IP 44 IP 44 IP 44 IP 44
laundries
damage
Public bathrooms
X X IP 44 IP 44 IP 34 IP 44 X IP 44 IP 44
and shower
Danger of Shaft or pipe
liquid spraying, tunnels in double IP 55 X IP 55 IP 55 IP 55 IP 55 X IP 56 IP 56
presence of bottom
cargo dust, Holds for general
serious mechani- X X IP 55 X IP 55 IP 55 X IP 56 IP 56
cargo
cal damage,
aggressive fumes Ventilation trunks X X IP 55 X X X X X X
234 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
5.2 Installation of electrical and electronic subject, where justifiable, to the application of a diversity
equipment in engine rooms protected by (demand) factor.
fixed water-based local application fire-
6.1.3 A diversity (demand) factor may be applied provided
fighting systems (FWBLAFFS) that the known or anticipated operating conditions in a par-
5.2.1 Unless it is essential for safety or operational pur- ticular part of an installation are suitable for the application
poses, electrical and electronic equipment is not to be of diversity.
located within areas protected by FWBLAFFS and in adja-
cent areas where water may extend. 7 Environmental categories of the
The electrical and electronic equipment located within equipment
areas protected by FWBLAFFS and those within adjacent
exposed to direct spray are to have a degree of protection
not less than IP 44.
7.1 Environmental categories
Electrical and electronic equipment within adjacent areas 7.1.1 The environmental categories of the electrical equip-
not exposed to direct spray may have a lower degree of pro- ment, in relation to the place of installation, are generally to
tection provided evidence of suitability for use in these be those specified in Tab 3.
areas is submitted taking into account the design and equip-
ment layout, e.g. position of inlet ventilation openings, fil- Figure 2 : Definitions of areas
ters, baffles, etc. to prevent or restrict the ingress mist/spray
into the equipment. The cooling airflow for the equipment
is to be assured.
Note 1: Definitions (see Fig 2):
• protected space: machinery space where a FWBLAFFS is installed
• protected areas: areas within a protected space which is
required to be protected by FWBLAFFS
• adjacent areas:
- areas other those protected areas, exposed
- areas other those defined above, where water may extend.
Note 2: Additional precautions may be required to be taken in
respect of:
• tracking as the result of water entering the equipment
• potential damage as the result of residual salts from sea water
systems
• high voltage installations
• personnel protection against electric shock.
Equipment may require maintenance after being subjected to water
mist/spray.
G Diesel engine
6 Diversity (demand) factors
6.1 General
6.1.1 The cables and protective devices of final sub-circuits
are to be rated in accordance with their connected load.
Protected Adjacent area Adjacent area where
area : IP44 of direct spray: IP44 water may extend :
6.1.2 Circuits supplying two or more final sub-circuits are evidence of suitability
to be rated in accordance with the total connected load direct spray : IP44
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 235
Pt C, Ch 2, Sec 3
7.1.2 For units operating outside the tropical belt, the max- where:
imum ambient air temperature may be assumed as equal to Ip : Maximum short-circuit current
+40°C instead of +45°C, so that the first characteristic
Iac : r.m.s. value of the symmetrical component (at
numeral changes from 1 to 3.
the instant T/2)
Ipk : Maximum peak value
8 Electrical protection
ITG : Rated current of all generators which can be
connected simultaneously
8.1 General requirements for overcurrent
protection C10 : Battery capacity, in A⋅h, for a discharge duration
of 10 hours
8.1.1 Electrical installations are to be protected against K : Ratio of the short-circuit current of the batteries
accidental overcurrents including short-circuit. to C10 (see Note 1)
The choice, arrangement and performance of the various ITM : Rated current of all motors which are normally
protective devices are to provide complete and coordinated
simultaneously connected in the system.
automatic protection in order to ensure as far as possible:
Note 1: For stationary batteries the following values may be
• continuity of service in the event of a fault, through assumed for guidance:
coordinated and discriminative action of the protective
• vented lead-acid batteries: K = 8
devices
• vented alkaline type batteries intended for discharge at low
• elimination of the effects of faults to reduce damage to rates corresponding to a battery duration exceeding three
the system and the hazard of fire as far as possible. hours: K = 15
Note 1: An overcurrent is a current exceeding the nominal current. • sealed lead-acid batteries having a capacity of 100 A⋅h or more
Note 2: A short-circuit is the accidental connection by a relatively or alkaline type batteries intended for discharge at high rates
low resistance or impedance of two or more points in a circuit corresponding to a battery duration not exceeding three hours:
which are normally at different voltages. K = 30.
8.1.2 Devices provided for overcurrent protection are to be 8.3 Selection of equipment
chosen according to the requirements, especially with
regard to overload and short-circuit. 8.3.1 Circuit-breakers of withdrawable type are required
Note 1: Overload is an operating condition in an electrically where they are not suitable for isolation.
undamaged circuit which causes an overcurrent.
8.3.2 Equipment is to be chosen on the basis of its rated
8.1.3 Systems are to be such as to withstand the thermal current and its making/breaking capacity.
and electrodynamic stresses caused by the possible overcur-
rent, including short-circuit, for the admissible duration. 8.3.3 In the selection of circuit-breakers with intentional
short-time delay for short-circuit release, those of utilisation
8.2 Short-circuit currents category B are to be used and they are to be selected also
taking into account their rated short-time withstand current
8.2.1 In calculating the maximum prospective short-circuit capacity (Icw).
current, the source of current is to include the maximum For circuit-breakers without intentional short-time delay for
number of generators which can be simultaneously con- short-circuit release, circuit breakers of utilisation category
nected (as far as permitted by any interlocking arrange- A may be used and they are to be selected according to
ments), and the maximum number of motors which are their rated service short-circuit breaking capacity (Ics).
normally simultaneously connected in the system.
Note 1: For the purpose of these Rules, utilisation categories A and
The maximum number of generators or transformers is to be B are defined as follows:
evaluated without taking into consideration short-term par-
• utilisation category A: circuit-breakers not specifically intended
allel operation (e.g. for load transfer) provided that suitable for selectivity under short-circuit conditions with respect to
interlock is foreseen. other short-circuit protective devices in series on the load side,
i.e. without an intentional short-time delay provided for selec-
8.2.2 Short-circuit current calculations are to be performed tivity under short-circuit conditions
in accordance with a method recognised by the Society,
• utilisation category B: circuit-breakers specifically intended for
such as that given in IEC Publication 61363-1.
selectivity under short-circuit conditions with respect to other
8.2.3 In the absence of precise data concerning the charac- short-circuit protective devices in series on the load side, i.e.
with an intentional short-time delay (which may be adjustable)
teristics of generators, accumulator batteries and motors,
provided for selectivity under short-circuit conditions.
the maximum short-circuit currents on the main busbars
may be calculated as follows: 8.3.4 For duplicated essential services and non-essential
• for alternating current systems: services, circuit-breakers may be selected according to their
Iac = 10 ITG + 3,5 ITM ultimate short-circuit breaking capacity (Icu).
Ipk = 2,4 Iac
8.3.5 For switches, the making/breaking capacity is to be in
• for direct current systems supplied by batteries: accordance with utilisation category AC-22 A or DC-22 A
Ip = K C10 + 6 ITM (in compliance with IEC Publication 60947-3).
236 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
8.3.6 For fuse-switch disconnectors or switch-disconnector 8.4.6 The same fuse or circuit-breaker may back up more
fuse units, the making/breaking capacity is to be in accord- than one circuit-breaker where the circuits concerned do
ance with utilisation categories AC-23 A or DC-23 A (in not involve essential services.
compliance with IEC Publication 60947-3).
8.4.7 The short-circuit performance of the back-up arrange-
ment is to be equal to the requirements of IEC Publication
8.4 Protection against short-circuit
60947-2 for a single circuit-breaker having the same short-
8.4.1 Protection against short-circuit currents is to be pro- circuit performance category as the backed-up circuit-
vided by circuit- breakers or fuses. breaker and rated for the maximum prospective short-cir-
cuit level at the supply terminals of the arrangement.
8.4.2 The rated short-circuit breaking capacity of every pro-
tective device is to be not less than the maximum prospec- 8.4.8 Circuit-breakers with fuses connected to the load side
tive value of the short-circuit current at the point of may be used, provided the back-up fuses and the circuit-
installation at the instant of contact separation. breakers are of coordinated design, in order to ensure that
the operation of the fuses takes place in due time so as to
8.4.3 The rated short-circuit making capacity of every prevent arcing between poles or against metal parts of the
mechanical switching device intended to be capable of circuit-breakers when they are submitted to overcurrents
being closed on short-circuit is to be not less than the maxi- involving the operation of the fuse.
mum value of the short-circuit current at the point of installa-
tion. On alternating current this maximum value corresponds 8.4.9 When determining the performance requirements for
to the peak value allowing for maximum asymmetry. the above-mentioned back-up protection arrangement, it is
permissible to take into account the impedance of the vari-
8.4.4 Every protective device or contactor not intended for ous circuit elements of the arrangement, such as the imped-
short-circuit interruption is to be adequate for the maximum ance of a cable connection when the backed-up circuit-
short-circuit current liable to occur at the point of installa- breaker is located away from the back-up breaker or fuse.
tion having regard to the time required for the short-circuit
to be removed. 8.5 Continuity of supply and continuity of
service
8.4.5 The use of a protective device not having a short-cir-
cuit breaking or making capacity at least equal to the maxi- 8.5.1 The protection of circuits is to be such that a fault in
mum prospective short-circuit current at the point where it one service does not cause the loss of any essential services.
is installed is permitted, provided that it is backed up on the
generator side by a fuse or by a circuit-breaker having at 8.5.2 The protection of the emergency circuit is to be such
least the necessary short-circuit rating and not being the that a failure in one circuit does not cause a loss of other
generator circuit-breaker. emergency services.
1 1 1
2 3 2 3 2 3
Continuity of service
1 1 1
2 3 2 3 2 3
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 237
Pt C, Ch 2, Sec 3
Note 1: The continuity of supply for the primary essential services b) the setting of the short-circuit protection is to instanta-
and the continuity of service for the secondary essential services neously trip the generator circuit-breaker at an overcur-
are to be ensured. rent less than the steady short-circuit current of the
The continuity of supply is the condition for which during and after generator. Short time delays (e.g. from 0,5 s to 1 s) may
a fault in a circuit, the supply to the healthy circuits (see circuit 3 in be introduced for discrimination requirements in
Fig 3) is permanently ensured. "instantaneous" tripping devices.
The continuity of service is the condition for which after a fault in a
circuit has been cleared, the supply to the healthy circuits (see cir- 8.8.4 For emergency generators the overload protection
cuit 3 in Fig 3) is re-established. may, instead of disconnecting the generator automatically,
give a visual and audible alarm in a permanently attended
space.
8.6 Protection against overload
8.8.5 After disconnection of a generator due to overload,
8.6.1 Devices provided for overload protection are to have
the circuit-breaker is to be ready for immediate reclosure.
a tripping characteristic (overcurrent-trip time) adequate for
the overload ability of the elements of the system to be pro-
8.8.6 Generator circuit-breakers are to be provided with a
tected and for any discrimination requirements.
reclosing inhibitor which prevents their automatic reclosure
after tripping due to a short-circuit.
8.6.2 The use of fuses up to 320 A for overload protection
is permitted.
8.8.7 Generators having a capacity of 1500 kVA or above
are to be equipped with a suitable protective device or sys-
8.7 Localisation of overcurrent protection tem which, in the event of a short-circuit in the generator or
in the supply cable between the generator and its circuit-
8.7.1 Short-circuit protection is to be provided for every breaker, will de-excite the generator and open the circuit-
non-earthed conductor. breaker (e.g. by means of differential protection).
8.7.2 Overload protection is to be provided for every non- 8.8.8 Arrangements are to be made to disconnect or reduce
earthed conductor; nevertheless, in insulated single-phase automatically the excess load when the generators are over-
circuits or insulated three-phase circuits having substan- loaded in such a way as to prevent a sustained loss of speed
tially balanced loads, the overload protection may be omit- and/or voltage (see Ch 2, Sec 2, Tab 5). The operation of
ted on one conductor. such device is to activate a visual and audible alarm. A time
delay of 5-20 s is considered acceptable.
8.7.3 Short-circuit and overload protective devices are not
to interrupt earthed conductors, except in the case of multi- 8.8.9 When an overload is detected the load shedding sys-
ple disconnection devices which simultaneously interrupt tem is to disconnect automatically, after an appropriate time
all the conductors, whether earthed or not. delay, the circuits supplying the non-essential services and,
if necessary, the secondary essential services in a second
8.7.4 Electrical protection is to be located as close as possi- stage.
ble to the origin of the protected circuit.
8.8.10 Alternating current generators arranged to operate in
8.8 Protection of generators parallel are to be provided with reverse-power protection.
The protection is to be selected in accordance with the
8.8.1 Generators are to be protected against short-circuits characteristics of the prime mover.
and overloads by multipole circuit-breakers.
The following values are recommended:
For generators not arranged to operate in parallel with a
rated output equal to or less than 50 kVA, a multipole • 2-6% of the rated power for turbogenerators
switch with a fuse in each insulated phase on the generator
• 8-15% of the rated power for diesel generators.
side may be accepted.
The reverse-power protection may be replaced by other
8.8.2 When multipole switch and fuses are used, the fuse devices ensuring adequate protection of the prime movers.
rating is to be maximum 110% of the generator rated cur-
rent.
8.8.11 Generators are to be provided with an undervoltage
protection which trips the breaker if the voltage falls to
8.8.3 Where a circuit-breaker is used:
70%-35% of the rated voltage.
a) the overload protection is to trip the generator circuit-
The undervoltage release also prevents the closing of the
breaker at an overload between 10% and 50%; for an
circuit-breaker if the generator voltage does not reach a
overload of 50% of the rated current of the generator the minimum of 85% of the rated voltage.
time delay is not to exceed 2 minutes; however, the fig-
ure of 50% or the time delay of 2 minutes may be The operation of the undervoltage release is to be instanta-
exceeded if the construction of the generator permits neous when preventing closure of the breaker, but it is to be
this delayed for selectivity purposes when tripping the breaker.
238 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
8.9 Protection of circuits 8.10.7 Where fuses are used to protect polyphase motor
circuits, means are to be provided to protect the motor
8.9.1 Each separate circuit shall be protected against short- against unacceptable overload in the case of single phasing.
circuit and against overload, unless otherwise specified in
8.10.8 Motors rated above 1 kW are to be provided with:
these Rules or where the Society may exceptionally other-
wise permit. • undervoltage protection, operative on the reduction or
failure of voltage, to cause and maintain the interruption
8.9.2 Each circuit is to be protected by a multipole circuit- of power in the circuit until the motor is deliberately
breaker or switch and fuses against overloads and short-cir- restarted or
cuits. • undervoltage release, operative on the reduction or fail-
ure of voltage, so arranged that the motor restarts auto-
8.9.3 Circuits for lighting are to be disconnected on both matically when power is restored after a power failure.
non-earthed conductors; single-pole disconnection of final
sub-circuits with both poles insulated is permitted only in 8.10.9 The automatic restart of a motor is not to produce a
accommodation spaces. starting current such as to cause excessive voltage drop.
In the case of several motors required to restart automati-
8.9.4 The protective devices of the circuits supplying cally, the total starting current is not to cause an excessive
motors are to allow excess current to pass during transient voltage drop or sudden surge current; to this end, it may be
starting of motors. necessary to achieve a sequence start.
8.9.5 Final sub-circuits which supply one consumer with 8.10.10 The undervoltage protective devices are to allow
its own overload protection (for example motors), or con- the motor to be started when the voltage exceeds 85% of
sumers which cannot be overloaded (for example perma- the rated voltage and are to intervene without fail when the
nently wired heating circuits and lighting circuits), may be voltage drops to less than approximately 20% of the rated
provided with short-circuit protection only. voltage, at the rated frequency and with a time delay as nec-
essary.
8.10.6 For intermittent duty motors the current setting and 8.13.2 Control circuits and control transformers are to be
the delay (as a function of time) of the protective devices are protected against overload and short-circuit by means of
to be chosen in relation to the actual service conditions of multipole circuit-breakers or fuses on each pole not con-
the motor. nected to earth.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 239
Pt C, Ch 2, Sec 3
Overload protection may be omitted for transformers with a compliance with IEC Publication 60332-3 Category A, or
rated current of less than 2 A on the secondary side. other means (see Ch 2, Sec 12) are to be provided such as
The short-circuit protection on the secondary side may be not to impair their original flame-retarding properties.
omitted if the transformer is designed to sustain permanent
10.1.3 Where necessary for specific applications such as
short-circuit current.
radio frequency or digital communication systems, which
8.13.3 Where a fault in a pilot lamp would impair the oper- require the use of particular types of cables, the Society may
ation of essential services, such lamps are to be protected permit the use of cables which do not comply with the pro-
separately from other circuits such as control circuits. visions of [10.1.1] and [10.1.2].
Note 1: Pilot lamps connected via short-circuit-proof transformers 10.1.4 Cables which are required to have fire-resisting
may be protected in common with control circuits.
characteristics are to comply with the requirements stipu-
8.13.4 Circuits whose failure could endanger operation, lated in IEC Publication 60331.
such as steering gear control feeder circuits, are to be pro-
tected only against short-circuit. 10.2 Choice of insulation
8.13.5 The protection is to be adequate for the minimum 10.2.1 The maximum rated operating temperature of the
cross-section of the protected circuits. insulating material is to be at least 10°C higher than the
maximum ambient temperature liable to occur or to be pro-
8.14 Protection of transformers duced in the space where the cable is installed.
8.14.1 The primary winding side of power transformers is 10.2.2 The maximum rated conductor temperature for nor-
to be protected against short-circuit and overload by means mal and short-circuit operation, for the type of insulating
of multipole circuit-breakers or switches and fuses. compounds normally used for cables onboard, is not to
exceed the values stated in Tab 4. Special consideration is
Overload protection on the primary side may be dispensed
to be given to other insulating materials.
with where it is provided on the secondary side or when the
total possible load cannot reach the rated power of the 10.2.3 PVC insulated cables are not to be used either in
transformer. refrigerated spaces, or on decks exposed to the weather of
units classed for unrestricted service.
8.14.2 The protection against short-circuit is to be such as
to ensure the selectivity between the circuits supplied by 10.2.4 Mineral insulated cables is to be considered on a
the secondary side of the transformer and the feeder circuit case by case basis.
of the transformer.
8.14.3 When transformers are arranged to operate in paral- 10.3 Choice of protective covering
lel, means are to be provided so as to trip the switch on the
secondary winding side when the corresponding switch on 10.3.1 The conductor insulating materials are to be
the primary side is open. enclosed in an impervious sheath of material appropriate to
the expected ambient conditions where cables are installed
in the following locations:
9 System components
• on decks exposed to the weather
• in damp or wet spaces (e.g. in bathrooms)
9.1 General
• in refrigerated spaces
9.1.1 The components of the electrical system are to be • in machinery spaces and, in general
dimensioned such as to withstand the currents that can pass • where condensation water or harmful vapour may be
through them during normal service without their rating present.
being exceeded.
10.3.2 Where cables are provided with armour or metallic
9.1.2 The components of the electrical system are to be braid (e.g. for cables installed in hazardous areas), an over-
designed and constructed so as to withstand for the admissi- all impervious sheath or other means to protect the metallic
ble duration the thermal and electrodynamic stresses elements against corrosion is to be provided; see Ch 2, Sec
caused by possible overcurrents, including short-circuit. 9, [1.5].
240 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
10.3.5 Single-core cables for a.c. circuits with rated current 10.6.2 Electrical services required to be operable under fire
exceeding 20 A are to be either non-armoured or armoured conditions include:
with non-magnetic material.
• fire and general alarm system
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 241
Pt C, Ch 2, Sec 3
242 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
10.9.4 Values other than those shown in Tab 5 to Tab 9 10.9.7 Where a cable is intended to supply a short-time load
may be accepted provided they are determined on the basis for 1/2-hour or 1-hour service, the current carrying capacity
of calculation methods or experimental values approved by obtained from Tab 5 to Tab 9 may be increased by applying
the Society. the corresponding correction factors given in Tab 11.
In no case is a period shorter than 1/2-hour to be used,
10.9.5 When the actual ambient temperature obviously dif- whatever the effective period of operation.
fers from 45°C, the correction factors shown in Tab 10 may
be applied to the current carrying capacity in Tab 5 to Tab 9. 10.9.8 For supply cables to single services for intermittent
loads (e.g. cargo winches or machinery space cranes), the
10.9.6 Where more than six cables are bunched together in current carrying capacity obtained from Tab 5 to Tab 9 may
such a way that there is an absence of free air circulating be increased by applying the correction factors given in Tab
around them, and the cables can be expected to be under 12.
full load simultaneously, a correction factor of 0,85 is to be The correction factors are calculated with rough approxi-
applied. mation for periods of 10 minutes, of which 4 minutes with a
constant load and 6 minutes without load.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 243
Pt C, Ch 2, Sec 3
S≤4 16 < S ≤ 25 1,25 10.10.2 The nominal cross-sectional area of the neutral
4<S≤7 25 < S ≤ 42 1,30 conductor in three-phase distribution systems is to be equal
to at least 50% of the cross-sectional area of the phases,
7 < S ≤ 17 42 < S ≤ 72 1,35
unless the latter is less than or equal to 16 mm2. In such
17 < S ≤ 42 72 < S ≤ 140 1,40 case the cross-sectional area of the neutral conductor is to
42 < S ≤ 110 140 < S 1,45 be equal to that of the phase.
110 < S − 1,50
10.10.3 For the nominal cross-sectional area of:
10.9.9 Parallel connection of cables • earthing conductors, see Ch 2, Sec 12, [2.3]
The current carrying capacity of cables connected in paral- • earthing connections for distribution systems, see Ch 2,
lel is the sum of the current ratings of all parallel conductors Sec 12, [2.5]
but the cables must have equal impedance, equal cross-sec- • neutral connections for three-phase systems, see Ch 2,
tion, equal maximum permissible conductor temperatures Sec 8, [1.2.4].
244 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 3
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 245
Pt C, Ch 2, Sec 4
1 Constructional and operational 1.2.3 Sliprings, commutators and brushgear are to be read-
ily accessible for inspection, repairs and maintenance.
requirements for generators and
motors
1.3 Terminal connectors
1.1 Mechanical construction 1.3.1 Suitable, fixed terminal connectors are to be pro-
vided in an accessible position for connection of the exter-
1.1.1 Materials and construction of electrical machines are nal cables.
to conform to the relevant requirements of Ch 2, Sec 2, [5]
and Ch 2, Sec 2, [5]. 1.3.2 All terminal connectors are to be clearly identified
with reference to a diagram.
1.1.2 Shafts are to be made of material complying with the
1.3.3 The degree of protection of terminal boxes is to be
provisions of NR216 Materials, Ch 2, Sec 3 or, where rolled
adequate to that of the machine.
products are allowed in place of forgings, with those of
NR216 Materials, Ch 2, Sec 1.
1.4 Electrical insulation
1.1.3 Where welded parts are foreseen on shafts and rotors,
the provisions of NR216 Materials, Chapter 5 are to apply. 1.4.1 Insulating materials for windings and other current
carrying parts are to comply with the requirements of Ch 2,
Sec 2, [4.2] and Ch 2, Sec 2, [4.3].
1.1.4 Sleeve bearings are to be efficiently and automati-
cally lubricated at all running speeds.
Provision is to be made for preventing the lubricant from
2 Special requirements for generators
gaining access to windings or other insulated or bare cur-
rent carrying parts. 2.1 Prime movers, speed governors and
overspeed protection
1.1.5 Means are to be provided to prevent bearings from
being damaged by the flow of currents circulating between 2.1.1 Prime movers for generators are to comply with the
them and the shaft. According to the manufacturer’s relevant requirements of Ch 1, Sec 2, [2.7].
requirements, electrical insulation of at least one bearing is
to be considered. 2.1.2 When generators are to operate in parallel, the char-
acteristics of speed governors are to comply with the provi-
1.1.6 For surface-cooled machines with an external fan sions of [2.2].
installed on the open deck, adequate protection of the fan
against icing is to be provided. 2.2 A.c. generators
1.1.7 When liquid cooling is used, the coolers are to be so 2.2.1 Alternators are to be so constructed that, when
arranged as to avoid entry of water into the machine, started up, they take up the voltage without the aid of an
whether by leakage or condensation in the heat exchanger, external electrical power source.
and provision is to be made for the detection of leakage. Where these provisions are not complied with, the external
electrical power source is to be constituted by a battery
1.1.8 Rotating machines whose ventilation or lubrication installation in accordance with the requirements for electri-
system efficiency depends on the direction of rotation are to cal starting systems of auxiliary machinery (see Ch 1, Sec 2).
be provided with a warning plate.
2.2.2 The voltage wave form is to be approximately sinu-
soidal, with a maximum deviation from the sinusoidal fun-
1.2 Sliprings, commutators and brushes damental curve of 5% of the peak value.
1.2.1 Sliprings and commutators with their brushgear are to 2.2.3 Each alternator is to be provided with automatic
be so constructed that undue arcing is avoided under all means of voltage regulation.
normal load conditions.
2.2.4 For a.c. generating sets operating in parallel, the gov-
1.2.2 The working position of brushgear is to be clearly and erning characteristics regarding the load are to comply with
permanently marked. requirement of Ch 1, Sec 2, [2.7.5].
246 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 4
2.2.5 When a.c. generators are operated in parallel, the 3.2 Shaft material
reactive loads of the individual generating sets are not to
differ from their proportionate share of the total reactive 3.2.1 Shaft material for electric propulsion motors and for
load by more than 10% of the rated reactive power of the main engine driven generators where the shaft is part of the
largest machine, or 25% of that of the smallest machine, propulsion shafting is to be certified by the Society.
whichever is the lesser.
3.2.2 Shaft material for other machines is to be in accord-
ance with recognised international or national standard.
3 Testing of rotating machines
3.1.1 All machines are to be tested by the manufacturers. 3.3.1 Type test are to be carried out on a prototype
machine or on the first batch of machines, and routine tests
3.1.2 The manufacturer is to issue a test report giving, inter carried out on subsequent machines in accordance with
alia, information concerning the construction, type, serial Tab 1.
number, insulation class and all other technical data rele-
vant to the machine, as well as the results of the tests 3.3.2 Where the test procedure is not specified, the
required. requirements of IEC 60034-1 apply.
Such test reports are to be provided to the Society, for
machines for essential services. For other machines, these 4 Description of test
test reports are to be made available upon request of the
Society.
4.1 Technical documentation and visual
3.1.3 All tests are to be carried out according to IEC Publi- inspection
cation 60092-301.
4.1.1 Technical documentation of machines rated at 100
3.1.4 All machines of 100 KW and over, intended for kW (kVA) and over are to be available for examination by
essential services are to be surveyed by the Society during the Surveyor.
testing and, if appropriate, during manufacturing.
Note 1: An alternative inspection scheme may be agreed by the 4.1.2 A visual inspection of the machine is to be made to
Society with the manufacturer whereby the attendance of the Sur- ensure, as far as practicable, that it complies with the tech-
veyor will not be required as indicated above. nical documentation.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 247
Pt C, Ch 2, Sec 4
4.2 Insulation resistance measurement 4.5 Rated load test and temperature rise
measurements
4.2.1 Immediately after the high voltage tests the insulation
resistances are to be measured using a direct current insula- 4.5.1 The temperature rises are to be measured at the rated
tion tester between: out-put, voltage and frequency and for the duty for which
the machine is rated and marked in accordance with the
a) all current carrying parts connected together and earth
testing methods specified in IEC Publication 60034-1, or by
b) all current carrying parts of different polarity or phase, means of a combination of other tests.
where both ends of each polarity or phase are individu-
ally accessible. 4.5.2 The limits of temperature rise above ambient air tem-
perature of 45°C for air-cooled machines are those given in
The minimum values of test voltages and corresponding Tab 3.
insulation resistances are given in Tab 2. The insulation
resistance is to be measured close to the operating tempera-
4.6 Overload/ overcurrent test
ture, or an appropriate method of calculation is to be used.
4.6.1 Overload test is to be carried out as a type test for
Table 2 : Minimum insulation resistance generators as proof of overload capability of generators and
the excitation system, for motors as proof of momentary
Minimum Minimum insulation excess torque as required in IEC Publication 60034-1. The
Rated voltage Un V
test voltage V resistance MΩ over-load test can be replaced at a routine test by an over-
current test. The overcurrent test is to be proof of the current
Un = 250 2 Un 1
capability of the windings, wires, connections etc. of each
250 < Un ≤ 1000 500 1 machine. The overcurrent test can be performed at reduced
1000 < Un ≤ 7200 1000 Un/1000 + 1 speed (motors) or at short-circuit (generators).
7200 < Un ≤ 15000 5000 Un/1000 + 1 4.6.2 In the case of machines for special uses (e.g. for
wind-lasses), overload values other than the above may be
4.3 Winding resistance measurement considered.
4.3.1 The resistances of the machine windings are to be 4.7 Verification of the steady short circuit
measured and recorded using an appropriate bridge current
method or voltage and current method.
4.7.1 It is to be verified that under steady state short-circuit
4.4 Verification of the voltage regulation conditions, the generator with its voltage regulating system
is capable of maintaining, without sustaining any damage, a
4.4.1 The alternating current generator, together with its current of at least three times the rated current for a duration
voltage regulation system, is to be verified in such a way of at least 2 s or, where precise data is available, for a dura-
that, at all loads from no load running to full load, the rated tion of any time delay which may be fitted in a tripping
voltage at the rated power factor is maintained under steady device for discrimination purposes.
conditions within ± 2,5%. These limits may be increased to
± 3,5% for emergency sets. 4.8 Overspeed test
4.4.2 When the generator is driven at rated speed, giving its 4.8.1 Machines are to withstand the overspeed test as spec-
rated voltage, and is subjected to a sudden change of sym- ified in IEC Publication 60034-1. This test is not applicable
metrical load within the limits of specified current and for squirrel cage motors.
power factor, the voltage is not to fall below 85% nor
exceed 120% of the rated voltage. 4.9 Dielectric strength test
4.4.3 The voltage of the generator is then to be restored to 4.9.1 New and completed rotating machines are to with-
within plus or minus 3% of the rated voltage for the main stand a dielectric test as specified in IEC Publication 60034-1.
generator sets in not more than 1,5 s. For emergency sets,
4.9.2 For high voltage machines an impulse test is to be
these values may be increased to plus or minus 4% in not
carried out on the coils according to Ch 2, Sec 13.
more than 5 s, respectively.
4.9.3 When it is necessary to perform an additional high
4.4.4 In the absence of precise information concerning the voltage test, this is to be carried out after any further drying,
maximum values of the sudden loads, the following condi- with a test voltage of 80% of that specified in IEC Publica-
tions may be assumed: 60% of the rated current with a tion 60034-1.
power factor of between 0,4 lagging and zero to be sud-
denly switched on with the generator running at no load, 4.9.4 Completely rewound windings of used machines are
and then switched off after steady - state conditions have to be tested with the full test voltage applied in the case of
been reached. new machines.
248 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 4
Table 3 : Temperature rise limits for air-cooled machines based on an ambient temperature of 45°C
4.9.5 Partially rewound windings are to be tested at 75% of 4.10 No load test
the test voltage required for new machines. Prior to the test,
the old part of the winding is to be carefully cleaned and 4.10.1 Machines are to be operated at no load and rated
dried. speed whilst being supplied at rated voltage and frequency
as a motor while generators are to be driven by a suitable
4.9.6 Following cleaning and drying, overhauled machines means and excited to give rated terminal voltage.
are to be subjected to a test at a voltage equal to 1,5 times
During the running test, the vibration of the machine and
the rated voltage, with a minimum of 500 V if the rated volt-
operation of the bearing lubrication system, if appropriate,
age is less than 100 V, and with a minimum of 1000 V if the
are to be checked.
rated voltage is equal to or greater than 100 V.
4.9.7 A repetition of the high voltage test for groups of 4.11 Verification of degree of protection
machines and apparatus is to be avoided if possible, but if a
test on an assembled group of several pieces of new appara- 4.11.1 As specified in IEC Publication 60034-5.
tus, each of which has previously passed its high voltage
test, is per-formed, the test voltage to be applied to such 4.12 Verification of bearings
assembled group is 80% of the lowest test voltage appropri-
ate for any part of the group.
4.12.1 Upon completion of the above tests, machines
Note 1: For windings of one or more machines connected together which have sleeve bearings are to be opened upon request
electrically, the voltage to be considered is the maximum voltage for examination by the Surveyor, to establish that the shaft is
that occurs in relation to earth. correctly seated in the bearing shells.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 249
Pt C, Ch 2, Sec 5
SECTION 5 TRANSFORMERS
1 Constructional and operational 1.2.5 Transformers are to have enclosures with a degree of
protection in accordance with Ch 2, Sec 3, Tab 2.
requirements
1.3 Terminals
1.1 General
1.3.1 Suitable fixed terminal connections are to be pro-
1.1.1 The provisions of this clause are applicable to all
vided in an accessible position with sufficient space for
transformers used for power, lighting and static convertors
convenient connection of the external cables.
and, where appropriate, to starting transformers, static bal-
ancers, saturable reactors and transductors for use in off- 1.3.2 Terminals are to be clearly identified.
shore units, including single-phase transformers rated at less
than 1 kVA, and three-phase transformers rated at less than
1.4 Voltage variation, short-circuit condi-
5 kVA, unless special requirements are specified. All equip-
ment referred is to comply with the relevant requirements of tions and parallel operation
IEC 60076 series, as well as with the additional require-
1.4.1 Under resistive load (cos Φ = 1), the voltage drop
ments given in these rules.
from no load to full load is not to exceed 2,5%.
Transformers for use with convertors, invertors, variable
For transformers with a power lower than 5 kVA per phase,
speed drives, etc., are to be so designed as to be suitable for
this voltage drop is not to exceed 5%.
use on non-sinusoidal supplies and/or variable frequency
supplies, and shall comply with IEC 60146-1-3. An exception is made for special transformers, such as start-
ing and instrument transformers, for which a different volt-
age variation may be considered.
1.2 Construction
1.4.2 In determining the voltage ratio and the impedance
1.2.1 When installed indoors, transformers are preferably
voltage of transformers, account is to be taken of the total
to be of the dry, air-cooled type.
permitted voltage drop from the main switchboard’s busbars
Note 1: In some countries oil-filled equipment is not permitted on
to the consumers (see Ch 2, Sec 3, [10.11.4]).
offshore units.
1.4.3 Transformers are to be constructed to withstand,
1.2.2 Transformers, except those for motor starting, are to
without damage, the thermal and mechanical effects of a
be double wound (two or more separate windings).
secondary terminal short-circuit for 2 s, with rated primary
1.2.3 Where forced cooling is used, it shall be possible to voltage and frequency.
operate at reduced power on failure of a pump or a fan. For transformers of 1 MVA and over, this is to be justified
Consideration is to be given to the provision of suitable with appropriate tests or documentation.
indicating and alarm facilities.
1.4.4 When transformers are so arranged that their second-
1.2.4 Liquid-immersed type transformers may be used pro- ary windings may be connected in parallel, their winding
vided that: connections are to be compatible, their rated voltage ratios
• the liquid is non-toxic and of a type which does not are to be equal (with tolerances allowed) and their short-cir-
readily support combustion cuit impedance values, expressed as a percentage, are to
have a ratio within 0,9 to 1,1.
• they are preferably be hermetically sealed. If of the con-
servator type, they are to be so designed that they oper- When transformers are intended for operation in parallel,
ate without risk of spilling liquid under all conditions, the rated power of the smallest transformer in the group is to
with the offshore units inclined from the normal as spec- be not less than half of the rated power of the largest trans-
ified in Ch 1, Sec 1, Tab 1 and Ch 1, Sec 1, Tab 2 and former in the group.
Ch 1, Sec 1, Tab 3. If provision is made for breathing, a
suitable dehydrator is to be provided. 1.5 Electrical insulation and temperature rise
• over-temperature alarm and gas-actuated protection
devices are installed 1.5.1 Insulating materials for windings and other current
carrying parts are to comply with the requirements of Ch 2,
• drip trays or other suitable arrangements for collecting
Sec 2.
the liquid from leakages are provided
• a liquid gauge indicating the normal liquid level range 1.5.2 All windings of air-cooled transformers are to be suit-
is fitted. ably treated to resist moisture, air salt mist and oil vapours.
250 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 5
1.5.3 The permissible limits of temperature rise with an duration of the test is to be 60 s for any test frequency fp up
ambient air temperature of 45°C for (natural or forced) air- to and including twice the rated frequency fn.
cooled transformers are given in Tab 1. The temperature
If the test frequency exceeds twice the rated frequency, the
rises shown for windings refer to measurement by the resist-
test time in seconds is to be 120 fn / fp with a minimum of
ance method while those for the core refer to the thermom-
15 s.
eter method.
1.5.5 For liquid-cooled transformers, the following temper- 2.1.1 On new transformers intended for essential services
ature rises measured by the resistance method apply: the tests specified in [2.2] are to be carried out.
• 55°C where the fluid is cooled by air 2.1.2 The manufacturer is to issue a test report giving, inter
alia, information concerning the construction, type, serial
• 68°C where the fluid is cooled by water.
number, insulation class and all other technical data rele-
vant to the transformer, as well as the results of the tests
1.6 Insulation tests required.
Such test reports are to be made available to the Society.
1.6.1 Transformers are to be subjected to a high voltage test
in accordance with the requirements of IEC 60076-3. 2.1.3 In the case of transformers which are completely
identical in rating and in all other constructional details, it
1.6.2 The test voltage is to be applied between each wind- will be acceptable for the temperature rise test to be per-
ing under test and the other windings not under test, core formed on only one transformer.
and enclosure all connected together.
The results of this test and the serial number of the tested
Single-phase transformers for use in a polyphase group are transformer are to be inserted in the test reports for the other
to be tested in accordance with the requirements applicable transformers.
to that group.
2.1.4 Where the test procedure is not specified, the
1.6.3 The r.m.s. value of the test voltage is to be equal to requirements of IEC 60076 and 60726 apply.
2 U + 1000 V, with a minimum of 2500 V, where U is the
rated voltage of the winding. The full voltage is to be main- 2.1.5 The tests and, if appropriate, manufacture of trans-
tained for 1 minute. formers of 100 kVA and over (60 kVA when single phase)
intended for essential services are to be attended by a Sur-
1.6.4 Partially rewound windings are to be tested at 80% of veyor of the Society.
the test voltage required for new machines.
Transformers of 5 kVA up to the limit specified above are
approved on a case by case basis, at the discretion of the
1.6.5 The insulation resistance of a new, clean and dry
Society, subject to the submission of adequate documenta-
transformer, measured after the temperature rise test has
tion and routine tests.
been carried out (at or near operating temperature) at a volt-
age equal to 500 V d.c., is to be not less than 5 MΩ.
2.2 Tests on transformers
1.6.6 Transformers are to be subjected to an induced volt-
age insulation test by applying to the terminals of the wind- 2.2.1 Tests to be carried out on transformers are specified
ing under test a voltage equal to twice the rated voltage. The in Tab 2.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 251
Pt C, Ch 2, Sec 5
252 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 6
1.1.1 Semiconductor convertors are generally to comply 1.2.3 Semiconductor convertors are not to cause distortion
with the requirements for switchgear assemblies (see Ch 2, in the voltage wave form of the power supply at levels
Sec 8).
exceeding the voltage wave form tolerances at the other
user input terminals (see Ch 2, Sec 2, [2.4]).
1.1.2 The monitoring and control circuits are generally to
comply with the requirements of Part C, Chapter 3.
1.2.4 An alarm is to be provided for tripping of protective
1.1.3 For liquid-cooled convertors the following provisions devices against overvoltages and overcurrents in electric
are to be satisfied: propulsion convertors and for convertors for the emergency
source of power.
• liquid is to be non-toxic and of low flammability
• drip trays or other suitable means are to be provided to
1.3 Parallel operation with other power
contain any liquid leakages
sources
• the resistivity of the cooling fluid in direct contact with
semiconductor or other current carrying parts is to be
1.3.1 For convertors arranged to operate in parallel with
monitored and an alarm initiated if the resistivity is out-
other power sources, load sharing is to be such that under
side the specified limits.
normal operating conditions overloading of any unit does
1.1.4 Where forced cooling is used, the temperature of the not occur and the combination of paralleled equipment is
heated cooling medium is to be monitored. stable.
1.1.5 Where forced (air or liquid) cooling is provided, it is 1.4.1 The permissible limit of temperature rise of the enclo-
to be so arranged that the convertor cannot be or remain sure of the semiconductors is to be assessed on the basis of
loaded unless effective cooling is maintained. an ambient air temperature of 45°C or sea water tempera-
Alternatively, other effective means of protection against ture of 32°C for water-cooled elements, taking into account
overtemperature may be provided. its specified maximum permissible temperature value.
1.1.6 Stacks of semiconductor elements, and other equip- 1.4.2 The value of the maximum permissible temperature
ment such as fuses, or control and firing circuit boards etc., of the elements at the point where this can be measured
are to be so arranged that they can be removed from equip- (point of reference) is to be stated by the manufacturer.
ment without dismantling the complete unit.
1.4.3 The value of the mean rated current of the semicon-
1.1.7 Semiconductor convertors are to be rated for the
ductor element is to be stated by the manufacturer.
required duty having regard to the peak loads, system tran-
sient and overvoltage and to be dimensioned so as to with-
stand the maximum short-circuit currents foreseen at the 1.5 Insulation test
point of installation for the time necessary to trip the protec-
tion of the circuits they supply.
1.5.1 The test procedure is that specified in IEC Publication
60146.
1.2 Protection
1.5.2 The effective value of the test voltage for the insula-
1.2.1 Semiconductor elements are to be protected against tion test is to be as shown in Tab 1.
short-circuit by means of devices suitable for the point of
installation in the network.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 253
Pt C, Ch 2, Sec 6
Table 1 : Test voltages for high voltage test 2.1.3 In the case of convertors which are completely identi-
on static convertors cal in rating and in all other constructional details, it will be
acceptable for the rated current test and temperature rise
Um measurement stipulated in [2.2] not to be repeated.
-------- = U Test voltage
2
V 2.1.4 The tests and, if appropriate, manufacture of conver-
in V (1) tors of 50 kVA and over intended for essential services are
U ≤ 60 600 to be attended by a Surveyor of the Society.
60 < U ≤ 90 900
2.2 Tests on convertors
2 U + 1000
90 < U
(at least 2000) 2.2.1 Convertors are to be subjected to tests in accordance
(1) Um: highest crest value to be expected between any with Tab 2.
pair of terminals. Type tests are the tests to be carried out on a prototype con-
vertor or the first of a batch of convertors, and routine tests
2 Testing are the tests to be carried out on subsequent convertors of a
particular type.
2.1 General
2.2.2 The electronic components of the convertors are to
2.1.1 Convertors intended for essential services are to be be constructed to withstand the tests required in Ch 3, Sec
subjected to the tests stated in [2.2]. 6.
2.1.2 The manufacturer is to issue a test report giving infor- 2.2.3 Final approval of convertors is to include complete
mation on the construction, type, serial number and all function tests after installation on board, performed with all
technical data relevant to the convertor, as well as the unit’s systems in operation and in all characteristic load
results of the tests required. conditions.
254 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 7
1 Constructional requirements for bat- 1.3.2 Cell design is to minimise risks of release of gas under
normal and abnormal conditions.
teries
1.1.2 Storage batteries may be of the lead-acid or nickel- 2 Constructional requirements for
alkaline type, due consideration being given to the suitabil- chargers
ity for any specific application.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 255
Pt C, Ch 2, Sec 7
2.2 Tests on chargers 2.2.2 The electronic components of the battery chargers
are to be constructed to withstand the tests required in Ch
2.2.1 Battery chargers are to be subjected to tests in 3, Sec 6.
accordance with Tab 1.
Type tests are the tests to be carried out on a prototype 2.2.3 The tests of battery chargers of 5 kW and over
charger or the first of a batch of chargers, and routine tests intended for essential services are to be attended by a Sur-
are the tests to be carried out on subsequent chargers of a veyor of the Society.
particular type.
256 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 8
1 Constructional requirements for 1.1.9 All parts of the switchboard are to be readily accessi-
ble for maintenance, repair or replacement. In particular,
main and emergency switchboards fuses are to be able to be safely inserted and withdrawn
from their fuse-bases.
1.1 Construction
1.1.10 Hinged doors which are to be opened for operation
1.1.1 Construction is to be in accordance with IEC Publica- of equipment on the door or inside are to be provided with
tion 60092-302. fixing devices for keeping them in open position.
1.1.2 Where the framework, panels and doors of the enclo-
sure are of steel, suitable measures are to be taken to prevent 1.1.11 Means of isolation of the circuit-breakers of genera-
overheating due to the possible circulation of eddy currents. tors and other important parts of the installation are to be
provided so as to permit safe maintenance while the main
1.1.3 Insulating material for panels and other elements of busbars are alive.
the switchboard is at least to be moisture-resistant and
flame-retardant. 1.1.12 Where components with voltage exceeding the
safety voltage are mounted on hinged doors, the latter are to
1.1.4 Switchboards are to be of dead front type, with be electrically connected to the switchboard by means of a
enclosure protection according to Ch 2, Sec 3, Tab 2. separate, flexible protective conductor.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 257
Pt C, Ch 2, Sec 8
1.2.5 Bare main busbars, excluding the conductors 1.3.3 Connections from busbars to protective devices are to
between the main busbars and the supply side of outgoing be as short as possible. They are to be laid and secured in
units, are to have the minimum clearances and creepage such a way to minimise the risk of a short-circuit.
distances given in Tab 1. The values shown apply to clear-
ances and creepage distances between live parts as well as 1.3.4 All conductors are to be secured to prevent vibration
between live parts and exposed conductive parts. and are to be kept away from sharp edges.
Note 1: Clearance is the distance between two conductive parts 1.3.5 Connections leading to indicating and control instru-
along a string stretched the shortest way between such parts. ments or apparatus mounted in doors are to be installed
Creepage distance is the shortest distance along the surface of an
such that they cannot be mechanically damaged due to
insulating material between two conductive parts.
movement of the doors.
Table 1 : Clearance and creepage distances 1.3.6 Non-metallic trays for internal wiring of switchboards
are to be of flame-retardant material.
Rated insulation voltage Minimum Minimum 1.3.7 Control circuits are to be installed and protected such
a.c. r.m.s. or d.c. clearance creepage distance that they cannot be damaged by arcs from the protective
(V) (mm) (mm) devices.
≤ 250 15 20
1.3.8 Where foreseen, fixed terminal connectors for con-
> 250 to ≤ 690 20 25 nection of the external cables are to be arranged in readily
> 690 25 35 accessible positions.
1.2.6 Reduced values as specified in IEC Publication 1.4 Switchgear and controlgear
60092-302 may be accepted for type tested and partially
type tested assemblies. 1.4.1 Switchgear and controlgear are to comply with IEC
Publication 60947 series and to be chosen from among that
The reference values for the evaluation of the minimum
type approved by the Society.
clearances and creepage distances for these assemblies are
based on the following: 1.4.2 The characteristics of switchgear, controlgear and
• pollution degree 3 (conductive pollution occurs, or dry protective devices for the various consumers are to be in
non-conductive pollution occurs which becomes con- compliance with Ch 2, Sec 3, [8].
ductive due to condensation which is expected)
1.5 Auxiliary circuits
• overvoltage category III (distribution circuit level)
• inhomogenous field conditions (case A) 1.5.1 Auxiliary circuits are to be designed in such a manner
that, as far as practicable, faults in such circuits do not
• rated operational voltage 1000 V a.c., 1500 V d.c. impair the safety of the system. In particular, control circuits
• group of insulating material IIIa. are to be designed so as to limit the dangers resulting from a
fault between the control circuit and earth (e.g. inadvertent
Special consideration is to be given to equipment located in operation or malfunction of a component in the installa-
spaces where a pollution degree higher than 3 is applica- tion), also taking account of the earthing system of their
ble, e.g. in diesel engine rooms. supply.
1.2.7 Busbars and other bare conductors with their sup- 1.5.2 Auxiliary circuits of essential systems are to be inde-
ports are to be mechanically dimensioned and fixed such pendent of other auxiliary circuits.
that they can withstand the stresses caused by short-circuits.
1.5.3 Common auxiliary circuits for groups of consumers
Where maximum symmetrical short-circuit currents are are permitted only when the failure of one consumer jeop-
expected to exceed 50 kA, calculation is to be submitted to ardises the operation of the entire system to which it
the Society. belongs.
1.2.8 Busbars and bare conductors are to be protected, 1.5.4 Auxiliary circuits are to be branched off from the
where necessary, against falling objects (e.g. tools, fuses or main circuit in which the relevant switchgear is used.
other objects).
1.5.5 The supply of auxiliary circuits by specifically
arranged control distribution systems will be specially con-
1.3 Internal wiring sidered by the Society.
1.3.1 Insulated conductors for internal wiring of auxiliary 1.5.6 Means are to be provided for isolating the auxiliary
circuits of switchboards are to be constructed in accord- circuits as well when the main circuit is isolated (e.g. for
ance with Ch 2, Sec 9, [1.1.5]. maintenance purposes).
1.3.2 All insulated conductors provided for in [1.3.1] are to 1.5.7 For the protection of auxiliary circuits, see Ch 2, Sec
be of flexible construction and of the stranded type. 3, [8.13].
258 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 8
1.6 Instruments 1.6.13 Switchboards are to be fitted with means for moni-
toring the insulation level of insulated distribution systems
1.6.1 The upper limit of the scale of every voltmeter is to be as stipulated in Ch 2, Sec 3, [4.5.1].
not less than 120% of the rated voltage of the circuit in
which it is installed. 1.6.14 The main switchboard is to be fitted with a voltme-
ter or signal lamp indicating that the cable between the
1.6.2 The upper limit of the scale of every ammeter is to be shore-connection box and the main switchboard is ener-
not less than 130% of the normal rating of the circuit in gised (see Ch 2, Sec 3, [4.10.7]).
which it is installed.
1.6.15 For each d.c. power source (e.g. convertors, rectifi-
1.6.3 The upper limit of the scale of every wattmeter is to ers and batteries), one voltmeter and one ammeter are to be
be not less than 120% of the rated voltage of the circuit in provided, except for d.c. power sources for starting devices
which it is installed. (e.g. starting motor for emergency generator).
1.6.4 Ammeters or wattmeters for use with a.c. generators 2 Constructional requirements for sec-
which may be operated in parallel are to be capable of indi-
tion boards and distribution boards
cating 15% reverse-current or reverse power, respectively.
1.6.5 For wattmeters using one current circuit only, the 2.1 Construction
measurement of the current of all generators is to be made
in the same phase. 2.1.1 Section boards and distribution boards are to be con-
structed, insofar as applicable, as specified for main and
1.6.6 The rated value of the measure read, at full load, is to emergency switchboards.
be clearly indicated on the scales of instruments.
2.1.2 All parts which require operation in normal use are to
1.6.7 Frequency meters are to have a scale at least ± 5% of be placed on the front.
the nominal frequency. 2.1.3 Distribution switchboards which are provided with
two or more supply circuits arranged for automatic standby
1.6.8 The secondary windings of instrument transformers
connection are to be provided with positive indication of
are to be earthed.
which of the circuits is feeding the switchboard.
1.6.9 Each a.c. generator not operated in parallel is to be 2.1.4 Where switchboard supplying essential services is
provided with: provided with a forced air cooling system, the air tempera-
• 1 voltmeter ture is to be monitored. An alarm is to be activated when
• 1 frequency meter temperature exceeds a preset value.
• 1 ammeter in each phase or 1 ammeter with a selector
switch to enable the current in each phase to be read 3 Testing
• 1 three-phase wattmeter in the case of generators rated
more than 50 kVA. 3.1 General
3.1.1 Switchboards are to be subjected to the tests speci-
1.6.10 Each a.c. generator operated in parallel is to be pro-
fied from [3.2] to [3.4].
vided with:
• 1 three-phase wattmeter 3.1.2 The manufacturer is to issue the relative test reports
• 1 ammeter in each phase or 1 ammeter with a selector providing information concerning the construction, serial
switch to enable the current in each phase to be read. number and technical data relevant to the switchboard, as
well as the results of the tests required.
1.6.11 For paralleling purposes the following are to be pro-
3.1.3 The tests are to be carried out prior to installation on
vided:
board.
• 2 voltmeters
• 2 frequency meters 3.1.4 The test procedures are as specified in IEC Publica-
tion 60092-302.
• 1 synchroscope and synchronising indicating lamps or
equivalent means.
3.2 Inspection of equipment, check of wiring
A switch is to be provided to enable one voltmeter and one and electrical operation test
frequency meter to be connected to each generator before
the latter is connected to the busbars. 3.2.1 It is to be verified that the switchboard:
• complies with the approved drawings
The other voltmeter and frequency meter are to be perma-
nently connected to the busbars. • maintains the prescribed degree of protection
• is constructed in accordance with the relevant construc-
1.6.12 Each secondary distribution system is to be provided tional requirements, in particular as regards creepage
with one voltmeter. and clearance distances.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 259
Pt C, Ch 2, Sec 8
3.2.2 The connections, especially screwed or bolted con- 3.3.4 The value of the test voltage for main and auxiliary
nections, are to be checked for adequate contact, possibly circuits is given in Tab 2 and Tab 3.
by random tests.
Table 2 : Test voltages for main circuits
3.2.3 Depending on the complexity of the switchboard it
may be necessary to carry out an electrical functioning test. Rated insulation voltage Ui Test voltage a.c. (r.m.s.)
The test procedure and the number of tests depend on (V) (V)
whether or not the switchboard includes complicated inter- Ui ≤ 60 1000
locks, sequence control facilities, etc. In some cases it may
60 < Ui ≤ 300 2000
be necessary to conduct or repeat this test following instal-
lation on board. 300 < Ui ≤ 660 2500
660 < Ui ≤ 800 3000
3.3 High voltage test 800 < Ui ≤ 1000 3500
260 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 9
SECTION 9 CABLES
1.1 Construction 1.2.3 All conductors are to be stranded, except for cables
of nominal cross-sectional area 2,5 mm2 and less (provided
1.1.1 Cables and insulated wiring are generally to be con-
that adequate flexibility of the finished cable is assured).
structed in accordance with IEC Publications of the series
60092-3.., as well with the provisions of this Chapter.
1.2.4 For the minimum nominal cross-sectional areas per-
1.1.2 Mineral-insulated cables are to be constructed mitted, see Ch 2, Sec 3, [10.10].
according to IEC Publication 60702.
1.3 Insulating materials
1.1.3 Optical fibre cables are to be constructed in accord-
ance with IEC Publication 60794.
1.3.1 The materials used for insulation are to comply with
IEC Publication 60092-351 and to have the thicknesses
1.1.4 Flexible cables constructed according to national
specified for each type of cable in the relevant standard.
standards are to be specially considered by the Society.
The maximum permissible rated temperature is specified for
the various materials.
1.1.5 Cables and insulated wires other than those specified
in IEC Publications are subject to special consideration by
the Society in each case. Those for general purposes are to 1.3.2 Materials and thicknesses other than those in [1.3.1]
be constructed of materials having characteristics which are to be specially considered by the Society.
produce a cable at least equivalent to those constructed
from materials referred to in IEC Publications. 1.4 Inner covering, fillers and binders
1.1.6 Insulated wiring for auxiliary circuits of switchboards
1.4.1 The cores of a multicore cable are to be laid up. The
may be constituted by cables with a single conductor of the
spaces between the cores are to be filled so as to obtain an
stranded type for all sections, PVC- or rubber-insulated in
assembly having an essentially circular cross-section. The
accordance with the Publications cited in [1.1.1] and with-
filling may be omitted in multicore cables having a conduc-
out further protection.
tor cross-sectional area not exceeding 4 mm2.
The insulated wiring is to be at least of the flame-retardant
type according to IEC Publication 60332-1. Equivalent When a non-metallic sheath is applied directly over the
types of flame-retardant switchboard wires are to be spe- inner covering or the fillers, it may substitute partially for
cially considered by the Society. the inner covering or fillers.
1.1.7 Fire resistant cables are to be designed and tested in 1.4.2 The materials used, the binders and the thicknesses of
accordance with the relevant IEC Publication 60092-series the inner coverings are generally to be in accordance with
Standards and comply with the requirements of IEC 60331- IEC Publications of the series 60092-3.., in relation to the
31 for cables of greater than 20 mm overall diameter, other- type of cable.
wise IEC 60331-21.
Note 1: For installation methods refer to those specified in Ch 2, 1.5 Protective coverings (armour and
Sec 12, [7.1.4]. sheath)
Note 2: Fire resistant type cables are to be easily distinguishable.
Note 3: For special cables, requirements in the following standards 1.5.1 Metallic armour, if not otherwise protected against
may be used: corrosion, is to be protected by means of a coating of pro-
tective paint (see Ch 2, Sec 3, [10.3]).
• IEC 60331-23: Procedures and requirements - Electric data cables
• IEC331-25: Procedures and requirements - Optical fiber cables. 1.5.2 The paint is to be non-flammable and of adequate
viscosity. When dry, it is not to flake off.
1.2 Conductors
1.5.3 The materials and construction used for (metal)
1.2.1 Conductors are to be of annealed electrolytic copper armour are to be in accordance with IEC Publication
with a resistivity not exceeding 17.241 Ω mm2/km at 20°C 60092-350 and their dimensions are to be those specified
according to IEC 60228. for each type of cable in the relevant standard.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 261
Pt C, Ch 2, Sec 9
1.5.4 The materials used for sheaths are to be in accord- 2.2 Routine tests
ance with IEC Publication 60092-359 and are to have the
thicknesses specified for each type of cable in the relevant 2.2.1 Every length of finished cable is to be subjected to the
standard. tests specified in [2.2.2].
The quality of the materials is to be adequate to the service
temperature of the cable. 2.2.2 The following routine tests are to be carried out:
1.5.5 Materials other than those in [1.5.3] and [1.5.4] are a) visual inspection
to be specially considered by the Society. b) check of conductor cross-sectional area by measuring
electrical resistance
1.6 Identification
c) high voltage test
1.6.1 Each cable is to have clear means of identification so
d) insulation resistance measurement
that the manufacturer can be determined.
e) dimensional checks (as necessary).
1.6.2 Fire non propagating cables are to be clearly labelled
with indication of the standard according to which this 2.2.3 The manufacturer is to issue a statement providing
characteristic has been verified and, if applicable, of the information on the type and characteristics of the cable, as
category to which they correspond. well as the results of the tests required and the Type
Approval Certificates.
2 Testing
2.2.4 The test procedure is as specified in IEC Publication
2.1 Type tests 60092-350.
2.1.1 Type tests are to be in accordance with the relevant 2.2.5 Where an alternative scheme, e.g. a certified quality
IEC 60092-3.. Series Publications and IEC 60332-1, IEC assurance system, is recognised by the Society, attendance
60332-3 Category A, and IEC 60331 where applicable. of the Surveyor may not be required.
262 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 10
1 Switchgear and controlgear, protec- 1.3.4 Undervoltage relays or releases are to cause the cir-
cuit-breaker to open if the voltage drops to 70% - 35% of
tive devices the rated voltage.
1.1 General 1.3.5 Shunt releases are to ensure the disconnection of the
circuit-breaker even when the supply voltage of the release
1.1.1 Switchgear and controlgear are to comply with IEC drops to 85% of the rated supply voltage.
Publication 60947 series.
1.3.6 The reverse power protection device is to respond to
1.1.2 The protection devices are normally to be type the active power regardless of the power factor, and is to
approved by the Society on the basis of the IEC Standards
operate only in the event of reverse power.
specified in [1.1.1] .
Equipment in accordance with national regulations and 1.3.7 Single-phase failure devices in three-phase circuits
having at least equivalent characteristics may also be used; are to operate without a time lag.
necessary justification may be required.
1.3.8 Insulation monitoring devices are to continuously
The Society may require, in addition, justification of the
monitor the insulation resistance to earth and trigger an
characteristics of switchgears, by means of tests for
alarm should the insulation resistance fall below a predeter-
instance.
mined value.
1.1.3 For materials and construction see Ch 2, Sec 2, [4] The measuring current of such devices is not to exceed
and Ch 2, Sec 2, [5]. 30 mA in the event of a total short to earth.
1.3.1 Short-circuit releases are generally to be independent 2.2.3 If an oil production pipe passes through the central
of energy supplied from circuits other than that to be pro- annulus of the electrical slip ring, it is to be verified that the
tected. Tripping due to short-circuit is to be reliable even in ambiant temperature in the slip ring enclosure does not
the event of a total loss of voltage in the protected circuit. exceed 45°C. Otherwise special precautions are to be con-
sidered.
1.3.2 Short-circuit releases for generators are to be
equipped with reclosing inhibitors and are to be delayed for
selective tripping. 2.3 Testing
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 263
Pt C, Ch 2, Sec 10
Type tests are to be carried out, unless the manufacturer can Table 2 : Minimum insulation resistance
produce evidence based on previous experience indicating
the satisfactory performance of such equipment onboard Minimum Minimum insulation
Rated voltage Un V
offshore units or ships. test voltage V resistance MΩ
Un = 250 2 Un 1
The manufacturer is to issue the relative test reports provid-
ing information concerning the construction, type, serial 250 < Un ≤ 1000 500 1
number and all other technical data relevant to the slip ring, 1000 < Un ≤ 7200 1000 Un/1000 + 1
as well as the results of the tests required.
7200 < Un ≤ 15000 5000 Un/1000 + 1
Such test reports are to be made available to the Society.
2.4.3 Dielectric strength test
Tests procedure is to be submitted to the Society for Slip ring assemblies are to be subjected to a high voltage
approval. test between the polarities and between live parts and the
Tests of electric slip ring intended for essential services are enclosure.The test voltage is to be as given in Tab 3 and Tab
to be attended by a Surveyor of the Society. 4. The test voltage is to be applied for 1 minute at any fre-
quency between 25 and 100 Hz of approximately sinusoi-
dal form.
2.4 Description of tests No break down should occur during the test.
Immediately after the high voltage tests the insulation resist- Ui ≤ 60 1000
ances are to be measured using a direct current insulation 60 < Ui ≤ 300 2000
tester between:
300 < Ui ≤ 660 2500
a) all current carrying parts connected together and earth 660 < Ui ≤ 800 3000
b) all current carrying parts of different polarity or phase 800 < Ui ≤ 1000 3500
The minimum values of test voltages and corresponding 1000 < Ui ≤ 3600 10.000
insulation resistances are given in Tab 2. 3600 < Ui ≤ 7200 20.000
7200 < Ui ≤ 12000 28.000
264 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 10
4 Accessories
Table 4 : Test voltage for auxiliary circuits
2.4.7 Rotational test 5.1.1 Plug-and-socket connections are to comply with IEC
Publication 60092-306 and with the following additional
A rotational test at rated voltage and rated current is to be
standards in relation to their use:
carried out. Number of rotations is to be evaluated taking
into consideration the intended purpose of the slip ring. An • in accommodation spaces, day rooms and service
endurance test is to be performed following manufacturer rooms (up to 16 A, 250 V a.c.): IEC Publication 60083
recommendations. or 60320, as applicable
• for power circuits (up to 250 A, 690 V a.c.): IEC Publica-
3 Lighting fittings tion 60309
• for electronic switchgear: IEC Publications, e.g. 60130
and 60603
3.1 Applicable requirements
• for refrigerated containers: ISO 1496-2.
3.1.1 Lighting fittings are to comply with IEC Publications
60598 and 60092-306. 6 Heating and cooking appliances
Lighting fittings complying with other standards are to be
specially considered by the Society.
6.1 Applicable requirements
3.2 Construction 6.1.1 Heating and cooking appliances are to comply with
the relevant IEC Publications (e.g. those of series 60335),
3.2.1 The temperature of terminals for connection of sup- with particular attention to IEC 60092-307.
plying cables is not to exceed the maximum conductor tem-
perature permitted for the cable (see Ch 2, Sec 3, [10.9]).
6.2 General
Where necessary, luminaires are to be fitted with terminal
boxes which are thermally insulated from the light source. 6.2.1 Power supply
Each heater rated more than 16 A is to be connected to a
3.2.2 Wires used for internal connections are to be of a
separate final circuit.
temperature class which corresponds to the maximum tem-
perature within the luminaire. 6.2.2 Heating elements are to be enclosed and protected
with metal or refractory material.
3.2.3 The temperature rise of parts of luminaires which are
in contact with the support is not to exceed 50°C. The rise is 6.2.3 The terminals of the power supply cable are not to be
not to exceed 40°C for parts in contact with flammable subjected to a higher temperature than that permitted for
materials. the conductor of the connection cable.
3.2.4 The temperature rise of surface parts which can easily 6.2.4 The temperature of parts which are to be handled in
be touched in service is not to exceed 15°C. service (switch knobs, operating handles and the like) is not
to exceed the following values:
3.2.5 High-power lights with higher surface temperatures
than those in [3.2.2] and [3.2.3] are to be adequately pro- • 55°C for metal parts
tected against accidental contact. • 65°C for vitreous or moulded material.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 265
Pt C, Ch 2, Sec 10
6.3 Space heaters 6.5 Fuel oil and lube oil heaters
6.3.1 The casing or enclosure of heaters is to be so 6.5.1 In continuous-flow fuel oil and lube oil heaters, the
designed that clothing or other flammable material cannot maximum temperature of the heating elements is to be
be placed on them. below the boiling point of the oil.
6.3.2 The temperature of the external surface of space heat-
6.5.2 Each oil heater is to be provided with a thermostat
ers is not to exceed 60°C.
maintaining the oil temperature at the correct level.
6.3.3 Space heaters are to be provided with a temperature
limiting device without automatic reconnection which 6.5.3 In addition to the thermostat in [6.5.2], each oil
automatically trips all poles or phases not connected to heater is to be provided with a temperature limiting device
earth when the temperature exceeds the maximum permis- without automatic reconnection, and with the sensing
sible value. device installed as close as possible to the heating elements
and permanently submerged in the liquid.
266 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 11
SECTION 11 LOCATION
2.2.2 Any bulkhead between the extreme main transverse 3.2.2 The arrangement of the main electrical system is to
watertight bulkheads is not regarded as separating the be such that a fire or other casualty in spaces containing the
equipment in the main generating station provided that main source of electrical power, associated converting
there is access between the spaces. equipment, if any, the main switchboard and the main light-
ing switchboard will not render inoperative the emergency
2.2.3 The main switchboard is to be located as close as electric lighting system and the other emergency services
practicable to the main generating station, within the same other than those located within the spaces where the fire or
machinery space and the same vertical and horizontal A60 casualty has occurred.
fire boundaries.
3.3 Emergency switchboard
2.2.4 A non-required subdivision bulkhead, with sufficient
access, located between the switchboard and generators, or 3.3.1 The emergency switchboard shall be installed as near
between two or more generators, is not to be considered as as is practicable to the emergency source of electrical
separating the equipment. power.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 267
Pt C, Ch 2, Sec 11
3.3.2 Where the emergency source of electrical power is a machinery spaces of Category A and their casings and other
generator, the emergency switchboard shall be located in high fire risk areas, except for supplying equipment in those
the same space unless the operation of the emergency spaces.
switchboard would thereby be impaired.
5.2.2 When it is essential that a circuit functions for some
time during a fire and it is unavoidable to carry the cable for
3.4 Emergency battery
such a circuit through a high fire risk area (e.g. cables con-
3.4.1 No accumulator battery fitted in accordance with the necting fire pumps to the emergency switchboard), the
provisions of Ch 2, Sec 3, [2.3] shall be installed in the same cable is to be of a fire-resistant type or adequately protected
space as the emergency switchboard. against direct exposure to fire.
3.4.2 For units not subject to SOLAS, accumulator batteries 5.2.3 Main cable runs (see Note 1) and cables for the sup-
fitted in accordance with the provisions of Ch 2, Sec 3, [3] ply and control of essential services are, as far as is practica-
and connected to a charging device of power of 2 kW or ble, to be kept away from machinery parts having an
less may be accepted in the same space as the emergency increased fire risk (see Note 2) unless:
switchboard but outside the emergency switchboard to the • the cables have to be connected to the subject equip-
satisfaction of the Society. ment
• the cables are protected by a steel bulkhead or deck, or
4 Distribution boards • the cables in that area are of the fire-resisting type.
4.2 Distribution board for navigation lights Note 2: Machinery, machinery parts or equipment handling com-
bustibles are considered to present an increased fire risk.
4.2.1 The distribution board for navigation lights is to be
5.2.4 Cables and wiring serving essential or emergency
placed in an accessible position on the bridge or CCR.
power, lighting, internal communications or signals are to
be arranged, as far as practicable, in such a manner as to
5 Cable runs preclude their being rendered unserviceable by heating of
the bulkheads that may be caused by a fire in an adjacent
5.1 General space.
5.1.1 Cable runs are to be selected so as to be as far as 5.2.5 Cables are to be arranged as remote as possible from
practicable accessible, with the exception of single cables, sources of heat such as hot pipes, resistors, etc. Where
situated behind walls or ceilings constructed of incombusti- installation of cables near heat sources cannot be avoided,
ble materials, supplying lighting fittings and socket-outlets and where there is consequently a risk of damage to the
in accommodation spaces, or cables enclosed in pipes or cables by heat, suitable shields are to be installed, or other
conduits for installation purposes. precautions to avoid overheating are to be taken, for exam-
ple use of ventilation, heat insulation materials or special
5.1.2 Cable runs are to be selected so as to avoid action heat-resisting cables.
from condensed moisture and from dripping of liquids.
5.3 Location of cables in relation to electro-
5.1.3 Connection and draw boxes are to be accessible. magnetic interference
5.1.4 Cables are generally not to be installed across expan-
5.3.1 For the installation of cables in the vicinity of radio
sion joints.
equipment or of cables belonging to electronic control and
Where this is unavoidable, however, a loop of cable of monitoring systems, steps are to be taken in order to limit
length proportional to the expansion of the joint is to be the effects of unwanted electromagnetic interference (see
provided (see Ch 2, Sec 12, [7.2.2]). Ch 3, Sec 5).
5.2 Location of cables in relation to the risk 5.4 Services with a duplicate feeder
of fire and overheating
5.4.1 In the case of essential services requiring a duplicate
5.2.1 Cables and wiring serving essential or emergency supply, the supply and associated control cables are to fol-
power, lighting, internal communications or signals are, so low different routes which are to be as far apart as practica-
far as is practicable, to be routed clear of galleys, laundries, ble, separated both vertically and horizontally.
268 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 11
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 269
Pt C, Ch 2, Sec 11
6.6.5 Adequate air inlets (whether connected to ducts or installed within 3 m from the exhaust of the ventilation
not) are to be provided near the floor of battery rooms or the duct
bottom of lockers or boxes (except for that of small batter- b) fans are to be so constructed and of a material such as to
ies). render sparking impossible in the event of the impeller
Air inlet may be from the open air or from another space touching the fan casing
(for example from machinery spaces).
c) steel or aluminium impellers are not to be used
6.6.6 Exhaust ducts of natural ventilation systems: d) the system is to be interlocked with the charging device
a) are to be run directly from the top of the compartment so that the battery cannot be charged without ventila-
to the open air above (they may terminate in the open or tion (trickle charge may be maintained)
in well-ventilated spaces) e) a temperature sensor is to be located in the battery com-
b) are to terminate not less than 90 cm above the top of the partment to monitor the correct behaviour of the battery
battery compartment in cases where the battery element is sensitive to tem-
perature.
c) are to have no part more than 45° from the vertical
d) are not to contain appliances (for example for barring 6.6.8 For natural ventilation systems for deck boxes:
flames) which may impede the free passage of air or gas a) holes for air inlet are to be provided on at least two
mixtures. opposite sides of the box
Where natural ventilation is impracticable or insufficient, b) the exhaust duct is to be of ample dimensions
mechanical exhaust ventilation is to be provided.
c) the duct is to terminate at least 1,25 m above the box in
6.6.7 In mechanical exhaust ventilation systems: a goose-neck or mushroom-head or the equivalent
a) electric motors are to be outside the exhaust ducts and d) the degree of protection is to be in accordance with Ch
battery compartment and are to be of safe type if 2, Sec 3, Tab 2.
270 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 12
SECTION 12 INSTALLATION
1 General a) the equipment is not for use for emergency services and
is located outside of the machinery space(s)
1.1 Protection against injury or damage b) temperature control is achieved by at least two cooling
caused by electrical equipment units so arranged that in the event of loss of one cooling
unit, for any reason, the remaining unit(s) is capable of
1.1.1 All electrical equipment is to be so installed as not to satisfactorily maintaining the design temperature
cause injury when handled or touched in the normal man- c) the equipment is able to be initially set to work safety
ner. within a 45°C ambient temperature until such a time
1.1.2 All electrical equipment is to be installed in such a that the lesser ambient temperature may be achieved;
way that live parts cannot be inadvertently touched, unless the cooling equipment is to be rated for a 45°C ambient
supplied at a safety voltage. temperature
d) audible and visual alarms are provided, at a continually
1.1.3 For protective earthing as a precaution against indi- manned control station, to indicate any malfunction of
rect contact, see [2]. the cooling units.
1.1.4 Equipment is to be installed so as not to cause, or at 1.4.2 In accepting a lesser ambient temperature than 45°C,
least so as to reduce to a minimum, electromagnetic inter- it is to be ensured that electrical cables for their entire
ference. length are adequately rated for the maximum ambient tem-
perature to which they are exposed along their length.
1.2 Protection against damage to electrical
equipment 2 Earthing of non-current carrying
1.2.1 Electrical equipment is to be so placed that as far as parts
practicable it is not exposed to risk of damage from water,
steam, oil or oil vapours. 2.1 Parts which are to be earthed
1.2.2 The air supply for internal ventilation of electrical
2.1.1 Exposed metal parts of both fixed and portable elec-
equipment is to be as clean and dry as practicable; cooling
trical machines or equipment which are not intended to be
air for internal ventilation is not to be drawn from below the
live but which are liable under fault conditions to become
floor plates in engine and/or boiler rooms.
live and similar metal parts inside non-metallic enclosures
1.2.3 Equipment is to be so mounted that its enclosing are to be earthed unless the machines or equipment are:
arrangements and the functioning of the built-in equipment a) supplied at a voltage not exceeding 50 V direct current
will not be affected by distortions, vibrations and move- or 50 V, root mean square between conductors,
ments of the unit’s structure or by other damage liable to achieved without the use of auto-transformers (safety
occur. voltage); or
1.2.4 If electrical fittings, not of aluminium, are attached to b) supplied at a voltage not exceeding 250 V by safety iso-
aluminium, suitable provision is to be made to prevent gal- lating transformers supplying one consuming device
vanic corrosion. only; or
c) constructed in accordance with the principle of double
1.3 Accessibility insulation.
1.3.1 Equipment is to be so installed that sufficient space is 2.1.2 To minimise shock from high frequency voltage
available for inspection and maintenance as required for all induced by the radio transmitter, handles, handrails and
its parts (see [6.1.3]). other metal elements on the bridge or upper decks are to be
in electrical connection with the hull or superstructures.
1.4 Electrical equipment in environmentally
controlled spaces 2.2 Methods of earthing
1.4.1 Where electrical equipment is installed within envi- 2.2.1 Metal frames or enclosures of apparatus and electri-
ronmentally controlled space the ambient temperature for cal machinery may be fixed to, and in metallic contact
which the equipment is to be suitable may be reduced from with, the unit’s structure, provided that the surfaces in con-
45°C and maintained at a value not less than 35°C tact are clean and free from rust, scale or paint when
provided : installed and are firmly bolted together.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 271
Pt C, Ch 2, Sec 12
Cross-sectional area
Type of earthing connection of associated current Minimum cross-sectional area of copper earthing connection
carrying conductor
1 Earth-continuity any Same as current carrying conductor up to and including 16 mm2 and one half
conductor in flexible above 16 mm2 but at least 16 mm2
cable or flexible cord
2 Earth-continuity any a) for cables having an insulated earth-continuity conductor
conductor incorpo- • a cross-section equal to the main conductors up to and including
rated in fixed cable 16 mm2, but minimum 1,5 mm2
• a cross-section not less than 50% of the cross-section of the main
conductor when the latter is more than 16 mm2, but at least 16 mm2
b) for cables with a bare earth wire in direct contact with the lead sheath
2.2.2 For metal frames or enclosures which are not earthed 2.4 Connection to the unit’s structure
as specified in [2.2.1], earthing connections complying
with [2.3] and [2.4] are to be used. 2.4.1 Every connection of an earth-continuity conductor or
earthing lead to the unit’s structure is to be secured by
2.2.3 For requirements regarding the earthing of coverings means of a screw of brass or other corrosion-resistant mate-
of cables and the mechanical protection of cables, see rial of diameter not less than 6 mm.
[7.11] and [7.12].
2.4.2 Such earthing connection is not to be used for other
purposes.
2.3 Earthing connections
2.4.3 The connection described in [2.4.1] is to be located
2.3.1 Every earthing connection is to be of copper or other in an accessible position where it may readily be checked.
corrosion-resistant material and is to be securely installed
and protected, where necessary, against damage and elec-
trolytic corrosion. 2.5 Earthed distribution systems
2.3.2 The nominal cross-sectional area of each copper 2.5.1 The system earthing of earthed distribution systems is
earthing connection is to be not less than that required in to be effected by means independent of any earthing
Tab 1. arrangements of non-current carrying parts and is to be con-
nected to the hull at one point only.
Earthing connections of other metals are to have conduct-
ance at least equal to that specified for a copper earthing 2.5.2 In an earthed distribution system in which the earth-
connection. ing connection does not normally carry current, this con-
nection is to conform with the requirements of [2.3], except
2.3.3 Metal parts of portable appliances are to be earthed, that the lower limit of 70 mm2 (see Tab 1) does not apply.
where required (see [2.1.1]), by means of an earth-continu-
ity conductor in the flexible supply cable or cord, which 2.5.3 In a distribution system with hull return, the system
has the cross-sectional area specified in Tab 1 and which is earthing connection is to have at least the same cross-sec-
earthed, for example, through the associated plug and tional area as the feeder lines.
socket.
2.5.4 The earthing connection is to be in an accessible
2.3.4 In no circumstances is the lead sheathing or armour position where it may readily be inspected and discon-
of cables to be relied upon as the sole means of earthing. nected for insulation testing.
272 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 12
2.6 Aluminium superstructures 5.2.2 Interior surfaces of metal shelves for battery cells,
whether or not grouped in crates or trays, are to be pro-
2.6.1 When aluminium superstructures are insulated from tected by a lining of electrolyte-resistant material, watertight
the steel hull to prevent electrolytic corrosion, they are to and carried up to at least 75 mm on all sides. In particular,
be secured to the hull by means of a separate bonding con- linings are to have a minimum thickness of 1,5 mm, if of
nection. lead sheet for lead-acid batteries, and of 0,8 mm, if of steel
for alkaline batteries.
2.6.2 The connections are to be adequately close together
Alternatively, the floor of the room or locker is to be lined as
and are to have a resistance less than 0,1 Ω.
specified above to a height of at least 150 mm.
2.6.3 The connections are to be located where they may
readily be inspected. 5.2.3 Battery boxes are to be lined in accordance with
[5.2.2] to a height of at least 75 mm.
3 Rotating machines
6 Switchgear and controlgear assem-
3.1 blies
4.1 Semiconductor power convertors When withdrawable equipment is contained in the switch-
board, the width of the space is to be not less than 0,5 m
4.1.1 Naturally air-cooled semiconductor convertors are to when the equipment is fully withdrawn.
be installed such that the circulation of air to and from the Reduced widths may be considered for small units.
stacks or enclosures is not impeded and that the tempera-
ture of the cooling inlet air to convertor stacks does not 6.1.3 Where necessary, an unobstructed space is to be pro-
exceed the ambient temperature for which the stacks are vided at the rear of the switchboard ample to permit main-
specified. tenance; in general, the width of this passage is to be not
less than 0,6 m, except that this may be reduced to 0,5 m in
5 Vented type storage batteries way of stiffeners and frames, and the height sufficient for the
operation foreseen.
5.1 General 6.1.4 Where the switchboard is open at the rear, the rear
space in [6.1.3] is to form a locked space provided at each
5.1.1 Batteries are to be arranged so that each cell or crate end with an access door. The required IP protection for the
of cells is accessible from the top and at least one side to corresponding location is to be fulfilled.
permit replacement and periodical maintenance.
6.1.5 If necessary, the clear height above the switchboard
5.1.2 Cells or crates are to be carried on insulating supports
specified by the manufacturer is to be maintained for pres-
of material non-absorbent to the electrolyte (e.g. treated
sure relief in the event of a short-circuit.
wood).
6.1.6 When the voltage exceeds the safety voltage, non-
5.1.3 Cells are to be securely chocked by means of insulat-
conducting mats or gratings are to be provided at the front
ing material non-absorbent to the electrolyte, e.g. strips of
and rear of the switchboard as necessary.
treated wood. Special mechanical precautions are to be
taken to prevent the emergency battery from being dam- 6.1.7 Piping and conduits are not to be installed directly
aged by the shock due to a collision. above or in the vicinity of switchboards.
5.1.4 Provision is to be made for the free circulation of air. Where this is unavoidable, pipes and conduits are to have
welded joints only or to be provided with protection against
5.2 Protection against corrosion spray from steam or pressurised liquids or dripping.
5.2.1 The interior of battery compartments (rooms, lockers, 6.2 Emergency switchboard
boxes) including all metal parts subject to the electrolyte is
to be protected against the deteriorating effect of the latter 6.2.1 For the installation of the emergency switchboard, the
by electrolyte-resistant coating or other equivalent means, same requirements apply as given in [6.1] for the installa-
unless corrosion-resistant materials are used. tion of the main switchboard.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 273
Pt C, Ch 2, Sec 12
6.3 Section boards and distribution boards Where this is not practicable, the cables are to be so
installed that no cable reaches a temperature higher than its
6.3.1 For the installation of section and distribution boards, rating.
the same requirements apply, as far as applicable, as given
in [6.1] for the installation of the main switchboard. 7.1.2 Cables having a protective covering which may dam-
age the covering of more vulnerable cables are not to be
7 Cables bunched with the latter.
a
A
2a
a B
2a
2a
274 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 12
Steel plate
14 m
BO BO
Penetration Penetration
DECK DECK
a Steel plate
1a
c) the use of fire protection coating applied to at least 1 7.2 Radius of bend
metre in every 14 metres on horizontal cable runs and
over the entire length of vertical cable runs for cables
7.2.1 The internal radius of bend for the installation of
installed in enclosed and semi-enclosed spaces. cables is to be chosen according to the type of cable as rec-
The cable penetrations are to be installed in steel plates of ommended by the manufacturer.
at least 3 mm thickness extending all around to twice the
largest dimension of the cable run for vertical runs and once Its value is generally to be not less than the figure given in
for horizontal runs, but need not extend through ceilings, Tab 2.
decks, bulkheads or solid sides of trunks. These precautions
apply in particular to bunches of 5 or more cables in areas 7.2.2 Where the installation of cables across expansion
with a high fire risk (such as Category A machinery spaces, joints is unavoidable, the minimum internal radius of the
galleys etc.) and to bunches of more than 10 cables in other loop at the end of the travel of the expansion joint is to be
areas. not less than 12 times the external diameter of the cable.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 275
Pt C, Ch 2, Sec 12
Vertical
or
2a
2a 2a a 2a
FIRE STOP
FIRE STOP
Steel plate
BO Penetration
Horizontal
1a
14m
1m 1m
Coating Coating
276 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 12
7.3 Fixing of cables 7.5.2 If cables have to pass through a watertight bulkhead
or deck, the penetration is to be effected in a watertight
7.3.1 Cables shall be installed and supported in such a manner.
manner as to avoid chafing or other damage. Either suitable individual watertight glands for single cables
or boxes containing several cables and filled with a flame-
7.3.2 The supports (tray plates, separate support brackets or
retardant packing may be used for this purpose.
hanger ladders) and the corresponding accessories are to be
of robust construction and of corrosion-resistant material or Whichever type of penetration is used, the watertight integ-
suitably treated before erection to resist corrosion. rity of the bulkheads or deck is to be maintained.
When cables are installed directly on aluminium structures,
7.5.3 Cables passing through decks and continuing verti-
fixing devices of aluminium or suitably treated steel are to
cally are to be protected against mechanical damage to a
be used.
height of at least 200 mm above the deck.
For mineral-insulated cables with copper sheath, fixing
devices in contact with the sheath are to be of copper alloy. 7.5.4 Where cables pass through bulkheads or decks sepa-
rating areas with a risk of explosion, arrangements are to be
7.3.3 With the exception of cables installed in pipes, con- such that hazardous gas or dust cannot penetrate through
duits, trunkings or special casings, cables are to be fixed by openings for the passage of cables into other areas.
means of clips, saddles or straps of suitable material, in order
to tighten the cables without their coverings being damaged. 7.5.5 Where cables pass through a bulkhead or deck which
is required to have some degree of fire integrity, penetration
7.3.4 Cable clips or straps made from a material other than is to be so effected as to ensure that the required degree of
metal are to be manufactured of a flame-retardant material. fire integrity is not impaired.
7.3.5 The distances between fastenings and between sup-
ports are to be suitably chosen according to the type and 7.6 Expansion joints
number of cables and the probability of vibration.
7.6.1 If there is reason to fear that a tray plate, pipe or con-
7.3.6 When cables are fixed by means of clips or straps duit may break because of the motion of the unit, different
made from a material other than metal and these cables are load conditions and temperature variations, appropriate
not laid on top of horizontal cable supports (e.g. in the case expansion joints are to be provided.
of vertical installation), suitable metal clips or saddles This may apply in particular in the case of cable runs on the
spaced not more than 1 metre apart are to be used in addi- weather deck.
tion in order to prevent the release of cables during a fire.
7.5 Penetrations of bulkheads and decks 7.7.5 Vertical trunking for electrical cables is to be so con-
structed as not to jeopardise the required passive fire pro-
7.5.1 If cables have to pass without adequate support tection between the spaces.
through non-watertight bulkheads and generally through
holes drilled in sheets of structural steel, these holes are to 7.7.6 Metal pipes or conduits are to be protected against
be fitted with glands or bushings of suitable material. corrosion.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 277
Pt C, Ch 2, Sec 12
7.7.7 Non-metallic pipes or conduits are to be flame- 7.11.2 Metal coverings are generally to be earthed at both
retardant. ends of the cable, except for [7.11.3] and [7.11.4].
7.8.1 Covers are to be removable and when they are open, 7.11.4 Earthing is to be at one end only in those installa-
cables are to be accessible. tions (mineral-insulated cables, intrinsically safe circuits,
control circuits (see Ch 3, Sec 5), etc.) where it is required
7.8.2 Materials used are to comply with [7.7.6] and [7.7.7]. for technical or safety reasons.
7.8.3 If the fixing of covers is by means of screws, the latter 7.11.5 Metal coverings of single-core a.c. cables and spe-
are to be of non-rusting material and arranged so as not to cial d.c. cables with high "ripple" content (e.g. for thyristor
damage the cables. equipment) are to be earthed at one point only (e.g. at the
mid-point).
7.8.4 Means are to be provided to ensure that the heat from
the cables can be dissipated and water accumulation is 7.11.6 The electrical continuity of all metal coverings of
avoided (see [7.7.4]). cables throughout the length of the latter, particularly at
joints and tappings, is to be ensured.
7.9 Cable ends 7.11.7 The metal covering of cables may be earthed by
means of glands intended for the purpose and so designed
7.9.1 Terminations in all conductors are to be so made as as to ensure an effective earth connection.
to retain the original electrical, mechanical, flame-retarding
The glands are to be firmly attached to, and in effective
properties of the cable.
electrical contact with, a metal structure earthed in accord-
7.9.2 Where mechanical clamps are not used, the ends of ance with these requirements.
all conductors having a cross-sectional area greater than 4 7.11.8 The metal covering of cables may also be earthed by
mm2 are to be fitted with soldering sockets or compression- means of clamps or clips of corrosion-resistant material
type sockets of sufficient size to contain all the strands of making effective contact with the covering and earthed
the conductor. metal.
7.9.3 Cables not having a moisture-resistant insulation (e.g.
mineral-insulated) are to have their ends effectively sealed 7.12 Earthing and continuity of metal pipes,
against ingress of moisture. conduits and trunking or casings
7.12.1 Metal casings, pipes, conduits and trunking are to
7.10 Joints and tappings (branch circuit) be effectively earthed.
7.10.1 Cable runs are normally not to include joints. 7.12.2 Pipes or conduits may be earthed by being screwed
Where absolutely necessary, cable joints are to be carried into a metal enclosure, or by nuts on both sides of the wall
out by a junction method with rebuilding of the insulation of a metallic enclosure, provided the surfaces in contact are
and protective coverings. clean and free from rust, scale or paint and that the enclo-
sure is in accordance with these requirements on earthing.
7.10.2 Joints in all conductors are to be so made as to The connection is to be painted immediately after assembly
retain the original electrical (continuity and isolation), in order to inhibit corrosion.
mechanical (strength and protection), flame-retarding and,
where necessary, fire-resisting properties of the cable. 7.12.3 Pipes and conduits may be earthed by means of
clamps or clips of corrosion-resistant metal making effective
7.10.3 Tappings (branch circuits) are to be made via suita- contact with the earthed metal.
ble connections or in suitable boxes of such design that the
conductors remain adequately insulated and protected from 7.12.4 Pipes, conduits or trunking together with connec-
atmospheric action and are fitted with terminals or busbars tion boxes of metallic material are to be electrically contin-
of dimensions appropriate to the current rating. uous.
7.10.4 Cables for safety voltages are not to terminate in the 7.12.5 All joints in metal pipes and conduits used for earth
same connection boxes as cable for higher voltages unless continuity are to be soundly made and protected, where
separated by suitable means. necessary, against corrosion.
278 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 12
7.13.2 Where it is necessary to use single-core cables for 7.16 Cables and apparatus for services
alternating current circuits rated in excess of 20 A, the required to be operable under fire condi-
requirements of [7.13.3] to [7.13.7] are to be complied tions
with.
7.16.1 Cables and apparatus for services required to be
7.13.3 Conductors belonging to the same circuit are to be operable under fire conditions including their power sup-
contained within the same pipe, conduit or trunking, unless plies are to be so arranged that the loss of these services is
this is of non-magnetic material. minimized due to a localized fire at any one area or zone
listed in Ch 2, Sec 1, [4.26].
7.13.4 Cable clips are to include cables of all phases of a
circuit unless the clips are of non-magnetic material.
7.17 Cables in the vicinity of radio equipment
7.13.5 In the installation of two, three or four single-core
cables forming respectively single-phase circuits, three- 7.17.1 All cables between antennas and transmitters are to
phase circuits, or three-phase and neutral circuits, the be routed separately of any other cable.
cables are to be in contact with one another, as far as possi-
ble. In any event, the distance between the external cover- 7.17.2 Where it is necessary to use single-core cables, the
ing of two adjacent cables is to be not greater than one arrangement of conductors is to be such as to avoid com-
diameter. plete or partial loops.
7.13.6 When single-core cables having a current rating 7.18 Cables for submerged bilge pumps
greater than 250 A are installed near a steel bulkhead, the
clearance between the cables and the bulkhead is to be at 7.18.1 See Ch 2, Sec 3, [10.7].
least 50 mm, unless the cables belonging to the same circuit
are installed in trefoil twisted formation. 7.19 Cable trays/protective casings made of
7.13.7 Magnetic material is not to be used between single-
plastics materials
core cables of a group. Where cables pass through steel
7.19.1 Cable trays or protective casings made of plastics
plates, all the conductors of the same circuit are to pass
materials (thermoplastic or thermosetting plastic material)
through a plate or gland, so made that there is no magnetic
are to be type tested.
material between the cables, and the clearance between the
cables and the magnetic material is to be no less than
7.19.2 Cable trays/protective casings are to be supple-
75 mm, unless the cables belonging to the same circuit are
mented by metallic fixing and straps such that in the event
installed in trefoil twisted formation.
of a fire they, and the cables affixed, are prevented from fall-
ing and causing injury to personnel and/or an obstruction to
7.14 Cables in refrigerated spaces any escape route.
When used on open deck, they are to be protected against
7.14.1 For the types of cables permitted in refrigerated U.V. light.
spaces, see Ch 2, Sec 3, [10.4].
7.19.3 The load on the cable trays/ protective casings is to
7.14.2 Power cables installed in refrigerated spaces are not be within the Safe Working Load (SWL). The support spac-
to be covered by thermal insulation. Moreover, such cables ing is not to be greater than the manufacturer recommenda-
are not to be placed directly on the face of the refrigerated tions nor in excess of spacing at SWL test. In general, the
space unless they have a thermoplastic or elastomeric spacing is not to exceed 2 meters.
extruded sheath.
7.19.4 The selection and spacing of cable tray/protective
7.14.3 Power cables entering a refrigerated space are to casing supports are to take into account:
pass through the walls and thermal insulation at right
angles, in tubes sealed at each end and protected against • cable trays/protective casings’ dimensions
oxidation. • mechanical and physical properties of their material
• mass of cable trays/protective casings
7.15 Cables in areas with a risk of explosion • loads due weight of cables, external forces, thrust forces
and vibrations
7.15.1 For the types of cables permitted in areas with a risk
of explosion, see Ch 2, Sec 15. • maximum accelerations to which the system may be
subjected
7.15.2 For penetration of bulkheads or decks separating • combination of loads.
areas with a risk of explosion, see [7.5.4].
7.19.5 The sum of the cables total cross-sectional area,
7.15.3 Cables of intrinsically safe circuits are to be sepa- based on the cables external diameter is not to exceed 40%
rated from the cables of all other circuits (minimum of the protective casing internal cross-sectional area. This
50 mm). does not apply to a single cable in a protective casing.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 279
Pt C, Ch 2, Sec 12
8 Various appliances Note 1: To this end, for example, hooks or other devices for hanging
garments are not to be fitted above space heaters or, where appro-
priate, a perforated plate of incombustible material is to be
8.1 Lighting fittings mounted above each heater, slanted to prevent hanging anything
on the heater itself.
8.1.1 Lighting fittings are to be so arranged as to prevent
temperature rises which could damage the cables and wir-
8.2.2 Space heaters are to be so installed that there is no
ing.
risk of excessive heating of the bulkheads or decks on
Note 1: Where the temperature of terminals of lighting fittings which or next to which they are mounted.
exceeds the maximum conductor temperature permitted for the
supplied cable (see Ch 2, Sec 3, [10.9]), special installation
arrangements, such as terminal boxes thermally insulated from the 8.2.3 Combustible materials in the vicinity of space heaters
light source, are to be provided. are to be protected by suitable incombustible and thermal-
insulating materials.
8.1.2 Lighting fittings are to be so arranged as to prevent
surrounding material from becoming excessively hot.
8.3 Heating cables and tapes or other heat-
8.1.3 Lighting fittings are to be secured in place such that ing elements
they cannot be displaced by the motion of the vessel.
8.3.1 Heating cables and tapes or other heating elements
8.2 Heating appliances are not to be installed in contact with combustible materi-
als.
8.2.1 Space heaters are to be so installed that clothing,
bedding and other flammable material cannot come in con- Where they are installed close to such materials, they are to
tact with them in such a manner as to cause risk of fire. be separated by means of a non-flammable material.
280 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 13
1.3 High-voltage, low-voltage segregation 2.1.2 In the event of an earth fault, the current is not to be
greater than full load current of the largest generator on the
1.3.1 Equipment with voltage above about 1 kV is not to be switch-board or relevant switchboard section and not less
installed in the same enclosure as low voltage equipment, than three times the minimum current required to operate
unless segregation or other suitable measures are taken to any device against earth fault.
Table 1 : AC tree-phase systems having a nominal voltage above 1 kV and not exceeding 35 kV and related equipment
Serie I Serie II
Highest voltage Nominal system Highest voltage Nominal system
for equipment (kV) voltage (kV) for equipment (kV) voltage (kV)
3,6 3,3 3 4,4 4,16
7,2 6,6 6 − −
12 11 10 − −
− − − 13,2 (1) 12,47 (1)
− − − 13,97 (1) 13,2 (1)
− − − 14,52 13,8
(17,5) − (15) − −
24 22 20 − −
− − − 26,4 (1) 24,94 (1)
36 (2) 33 (2) − − −
− − − 36,5 (1) 34,5 (1)
40,5 (2) − 35 (2) − −
(1) These systems are generally four-wire systems.
(2) The unification of these values is under consideration.
Note 1: It is recommended that in any one country the ratio between two adjacent nominal voltages should be not less than two.
Note 2: In a normal system of Series I, the highest voltage and the lowest voltage do not differ by more than approximately ±10 %
from the nominal voltage of the system. In a normal system of Series II, the highest voltage does not fiffer by more than + 5 % and the
lowest voltage by more than ±10 % from the nominal voltage of the system.
Note 3: These systems are generally three-wire systems unless otherwise indicated. The values indicated are voltages between
phases.
Note 4: The values indicated in parenteses should be considered as non-preferred values. It is recommended that these values should
not be used for new systems to be constructed in the future.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 281
Pt C, Ch 2, Sec 13
2.1.4 All earthing impedances are to be connected to the Table 2 : Minimum clearances
hull. The connection to the hull is to be so arranged that any
circulating currents in the earth connections do not interfere Rated voltage (kV) Minimum clearance (mm)
with radio, radar, communication and control equipment 3 - 3,3 55
circuits.
6 - 6,6 90
2.1.5 In systems with neutral earthed, connection of the 10 - 11 120
neutral to the hull is to be provided for each section.
2.3.2 Creepage distances between live parts and between
2.1.6 Alternators running in parallel may have a common
live parts and earthed metal parts for standard components
neutral connection to earth provided they are suitably
are to be in accordance with relevant IEC Publications for
designed to avoid excessive circulating currents.
the nominal voltage of the system, the nature of the insula-
This is particularly important if the alternators are of differ- tion material and the transient overvoltage developed by
ent size and make. Alternators in which the third harmonic switch and fault conditions.
content does not exceed 5% may be considered adequate.
For non-standardised parts within the busbar section of a
Note 1: This would mostly occur with a neutral bus with a single
switchgear assembly, the minimum creepage distance is to
grounding resistor with the associated neutral switching. Where
individual resistors are used, circulation of the third harmonic cur-
be at least 25 mm/kV and behind current limiting devices,
rents between paralleled alternators is minimised. 16 mm/kV.
2.1.7 In systems with earthed neutral, resistors or other cur- 2.4 Protection
rent-limiting devices for the connection of the neutrals to
the hull are to be provided for each section in which the 2.4.1 Protective devices are to be provided against phase-
systems are split [2.1.2]. to-phase faults in the cables connecting the generators to
the main switchboard and against interwinding faults within
2.2 Degrees of protection the generators. The protective devices are to trip the genera-
torcircuit breaker and to automatically de-excite the genera-
2.2.1 Each part of the electrical installation is to be pro- tor.
vided with a degree of protection appropriate to the loca- In distribution systems with a neutral earthed, phase-to-
tion, as a minimum the requirements of IEC Publication earth faults are also to be treated as above.
60092-201.
2.4.2 Any earth fault in the system is to be indicated by
2.2.2 The degree of protection of enclosures of rotating
means of a visual and audible alarm.
electrical machines is to be at least IP 23.
In low impedance or direct earthed systems provision is to
The degree of protection of terminals is to be at least IP 44.
be made to automatically disconnect the faulty circuits. In
For motors installed in spaces accessible to unqualified per- high impedance earthed systems, where outgoing feeders
sonnel, a degree of protection against approaching or con- will not be isolated in case of an earth fault, the insulation
tact with live or moving parts of at least IP 4X is required. of the equipment is to be designed for the phase-to-phase
voltage.
2.2.3 The degree of protection of enclosures of transform-
ers is to be at least IP 23. A system is defined effectively earthed (low impedance)
when this factor is lower than 0,8. A system is defined non-
For transformers installed in spaces accessible to unquali-
effectively earthed (high impedance) when this factor is
fied personnel, a degree of protection of at least IP 4X is
higher than 0,8.
required.
Note 1: Earthing factor is defined as the ratio between the phase-to-
For transformers not contained in enclosures, see [7.1]. earth voltage of the health phase and the phase-to-phase voltage.
This factor may vary between 1/31/2 and 1.
2.2.4 The degree of protection of metal enclosed switch-
gear, controlgear assemblies and static convertors is to be at 2.4.3 For systems where the earth fault current exceeds 5
least IP 32. For switchgear, control gear assemblies and static A, automatic tripping devices are to be provided. Where the
convertors installed in spaces accessible to unqualified per- earth fault current does not exceed 5 A, an indicator is to be
sonnel, a degree of protection of at least IP 4X is required. provided as an alternative to an automatic tripping device.
282 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 13
2.4.6 Fuses are not to be used for overload protection. 6 Switchgear and controlgear assem-
2.4.7 Lower voltage systems supplied through transformers
blies
from high voltage systems are to be protected against over-
voltages. This may be achieved by: 6.1 General
a) direct earthing of the lower voltage system 6.1.1 Switchgear and controlgear assemblies are to be con-
b) appropriate neutral voltage limiters structed in accordance with IEC Publication 62271-200 and
c) earthed screen between the primary and secondary the following additional requirements.
windings of transformers.
6.2 Construction
3 Rotating machinery 6.2.1 Switchgear is to be of metal-enclosed type in accord-
ance with IEC Publication 62271-200 or of the insulation-
3.1 Stator windings of generators enclosed type in accordance with IEC Publication 60466.
3.1.1 Generator stator windings are to have all phase ends 6.2.2 Withdrawable circuit breakers and switches are to be
brought out for the installation of the differential protection. provided with mechanical locking facilities in both service
and disconnected positions. For maintenance purposes, key
3.2 Temperature detectors locking of withdrawable circuit breakers and switches and
fixed disconnectors is to be possible.
3.2.1 Rotating machinery is to be provided with tempera- Withdrawable circuit breakers are to be located in the serv-
ture detectors in its stator windings to actuate a visual and ice position so that there is no relative motion between
audible alarm in a normally attended position whenever the fixed and moving portions.
temperature exceeds the permissible limit.
If embedded temperature detectors are used, means are to 6.2.3 The fixed contacts of withdrawable circuit breakers
be provided to protect the circuit against overvoltage. and switches are to be so arranged that in the withdrawable
position the live contacts are automatically covered.
3.3 Tests
6.2.4 For maintenance purposes an adequate number of
3.3.1 In addition to the tests normally required for rotating earthing and short-circuiting devices is to be provided to
machinery, a high frequency high voltage test in accord- enable circuits to be worked on in safety.
ance with IEC Publication 60034-15 is to be carried out on
the individual coils in order to demonstrate a satisfactory 6.3 Auxiliary systems
withstand level of the inter-turn insulation to steep fronted
switching surges. 6.3.1 If electrical energy and/or physical energy is required
for the operation of circuit-breakers and switches, a store
supply of such energy is to be provided for at least two
4 Power transformers operations of all the components.
However, the tripping due to overload or short-circuit, and
4.1 General under-voltage is to be independent of any stored electrical
4.1.1 Dry type transformers are to comply with IEC Publi- energy sources. This does not preclude shunt tripping pro-
cation 60726. vided that alarms are activated upon lack of continuity in
the release circuits and power supply failures.
Liquid cooled transformers are to comply with IEC Publica-
tion 60076. 6.3.2 When external source of supply is necessary for aux-
Oil immersed transformers are to be provided with the fol- iliary circuits, at least two external sources of supply are to
lowing alarms and protection: be provided and so arranged that a failure or loss of one
• liquid level (Low) - alarm source will not cause the loss of more than one generator
set and/or a main switchboard section as described in
• liquid temperature (High) - alarm
[2.1.1] and/or set of essential services.
• liquid level (Low) - trip or load reduction
Where necessary one source of supply is to be from the
• liquid temperature (High) - trip or load reduction emergency source of electrical power for the start up from
• gas pressure relay (High) - trip. dead ship condition.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 283
Pt C, Ch 2, Sec 13
6.4 High voltage test 7.2.4 Terminations in all conductors of high voltage cables
are, as far as practicable, to be effectively covered with suit-
6.4.1 A power-frequency voltage test is to be carried out on able insulating material. In terminal boxes, if conductors are
any switchgear and controlgear assemblies. The test proce- not insulated, phases are to be separated from earth and
dure and voltages are to be according to IEC Publication from each other by substantial barriers of suitable insulating
60466. materials.
High voltage cables of the radial field type, i.e. having a
conductive layer to control the electric field within the insu-
7 Installation lation, are to have terminations which provide electric stress
control.
7.1 Electrical equipment Terminations are to be of a type compatible with the insula-
tion and jacket material of the cable and are to be provided
7.1.1 Where equipment is not contained in an enclosure with means to ground all metallic shielding components
but a room forms the enclosure of the equipment, the (i.e. tapes, wires etc).
access doors are to be so interlocked that they cannot be
opened until the supply is isolated and the equipment 7.2.5 High voltage cables are to be readily identifiable by
earthed down. suitable marking.
At the entrance to spaces where high-voltage electrical 7.2.6 Before a new high voltage cable installation, or an
equipment is installed, a suitable marking is to be placed addition to an existing installation, is put into service, a
indicating danger of high voltage. As regards high-voltage voltage withstand test is to be satisfactorily carried out on
electrical equipment installed outside the aforementioned each completed cable and its accessories.
spaces, similar marking is to be provided.
The test is to be carried out after an insulation resistance
test.
7.2 Cables When a d.c. voltage withstand test is carried out, the volt-
age is to be not less than:
7.2.1 In accommodation spaces, high voltage cables are to
• 1,6 (2,5 Uo + 2 kV) for cables of rated voltage (Uo) up
be run in enclosed cable transit systems.
to and including 3,6 kV, or
7.2.2 High voltage cables are to be segregated from cables • 4,2 Uo for higher rated voltages,
operating at different voltage ratings; in particular, they are where Uo is the rated power frequency voltage between
not to be run in the same cable bunch, in the same ducts or conductor and earth or metallic screen, for which the cable
pipes, or in the same box. is designed.
Where high voltage cables of different voltage ratings are The test voltage is to be maintained for a minimum of
installed on the same cable tray, the air clearance between 15 minutes.
cables is not to be less than the minimum air clearance for After completion of the test, the conductors are to be con-
the higher voltage side in [2.3.1]. However, high voltage nected to earth for a sufficient period in order to remove
cables are not to be installed on the same cable tray for any trapped electric charge.
cables operating at the nominal system voltage of 1 kV and
less. An insultation resistance test is then repeated.
Alternatively, an a.c. voltage withstand test may be carried
7.2.3 High voltage cables are generally to be installed on out on the advice of the high voltage cable manufacturer at
carrier plating when they are provided with a continuous a voltage not less than the normal operating voltage of the
metallic sheath or armour which is effectively bonded to cable, to be maintained for a minimum of 24 hours.
earth; otherwise, they are to be installed for their entire Note 1: Tests specified in IEC Publication 60502 will be considered
length in metallic castings effectively bonded to earth. adequate.
284 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 14
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 285
Pt C, Ch 2, Sec 14
With respect to cabin/state rooms, the sound pressure level 5 Fire Alarm and gas detection sys-
is to be attained as required inside such spaces during sea
trials.
tems
286 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 15
1.1.2 When reference is made to “certified safe type equip- a) through an insulation level monitoring device
ment”, it means electrical equipment for which satisfactory b) through components used for the suppression of inter-
guarantees are furnished to the appropriate authorities con- ference in radio circuits.
cerning the safety of its operation in the flammable atmos-
phere(s) concerned. 2.2.3 For installation in Zone 0, following precautions are
Such guarantees shall be supplied in the form of test certifi- to be considered:
cates, certificates of conformity or equivalent documenta- a) earth fault currents in magnitude and duration is to be
tion issued by independent and competent authority and limited
established on a basis at least equivalent to that IEC 60079
b) installation is to be disconnected instantaneously in
series publications.
case of the first fault, either by the insulation monitoring
device or by a residual current device.
1.1.3 Where electrical equipment is permitted in hazard-
ous areas, all switches and protective devices are to inter-
rupt all poles or phases and, where practicable, to be 3 Selection of electrical equipment
located in a non-hazardous area unless specifically permit-
ted otherwise. 3.1 General
Such switches and equipment located in hazardous areas
are to be suitably labelled for identification purposes. 3.1.1 Electrical equipment installed in hazardous area
should satisfied the following requirements:
• of a type which will not ignite the mixture concerned
2 Electrical systems on board units and
• appropriate to the space concerned, and
installations including hazardous
areas • appropriately certified safe type for operation in the
vapours or gases likely to be encountered.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 287
Pt C, Ch 2, Sec 15
3.2 Selection according to zones ment located in those areas and which are not suitable for
installation in zone 2.
3.2.1 For electrical equipment installed in Zone 0 hazard-
ous areas, only the following types are permitted: 3.2.6 All apparatus which are located in safe areas other
• certified intrinsically-safe apparatus Ex(ia) than enclosed spaces and which are to be operable after an
emergency shutdown are to be suitable for installation in
• simple electrical apparatus and components (e.g. ther-
zone 2 locations. Such apparatus which is located in
mocouples, photocells, strain gauges, junction boxes,
enclosed spaces are to be suitable for its intended applica-
switching devices), included in intrinsically-safe circuits
tion to the satisfaction of Society. Apparatus which are to be
of category “ia” not capable of storing or generating
operable after an emergency shutdown are those listed in
electrical power or energy in excess of limits stated in
Ch 2, Sec 3, [3.4.1].
the relevant rules
• equipment specifically designed and certified by the
appropriate authority for use in Zone 0. 4 Installation requirements
3.2.2 For electrical equipment installed in Zone 1 hazard- 4.1 Electrical cables
ous areas, only the following types are permitted:
• any type that may be considered for Zone 0 4.1.1 Electrical cables are not to be installed in hazardous
• certified intrinsically-safe apparatus Ex(ib) areas except as specifically permitted or when associated
with intrinsically safe circuits.
• simple electrical apparatus and components (e.g. ther-
mocouples, photocells, strain gauges, junction boxes, 4.1.2 All cables installed in hazardous areas are to be
switching devices), included in intrinsically-safe circuits sheathed with at least one of the following:
of category “ib” not capable of storing or generating
electrical power or energy in excess of limits stated in a) a non-metallic impervious sheath in combination with
the relevant rules) braiding or other metallic covering for earth fault detec-
tion and mechanical protection
• certified flameproof Ex(d)
• certified pressurised Ex(p) b) a copper or stainless steel sheath (for mineral insulated
cables only).
• certified increased safety Ex(e)
• certified encapsulated Ex(m) 4.1.3 Cables of intrinsically safe circuits are to have a
• certified sand filled Ex(q) metallic shielding with at least a non-metallic external
impervious sheath.
• certified specially Ex(s)
• through runs of cable. 4.1.4 The circuits of a category “ib” intrinsically safe sys-
tem are not to be contained in a cable associated with a cat-
Note 1: A simple apparatus, is a device whose electrical parame-
ters, according to the manufacturer’s specification, do not exceed egory “ia” intrinsically safe system required for a hazardous
any of the values 1.2 V, 0.1 A, 20 or 25 mW. It is considered intrin- area in which only category “ia” systems are permitted.
sically safe as it is not capable of igniting an explosive atmosphere
and does need not to be certified or marked. It is subject however 4.1.5 Cables of intrinsically safe circuits are to be separated
to the requirements of the different parts of IEC 60079 if it is con- from the cables of all other circuits (minimum 50 mm).
nected to a device which contains a source of energy (mains sup-
ply, battery or accumulator) which could cause the circuit to
4.2 Generators, switchboards and batteries
exceed these values.
3.2.3 For electrical equipment installed in Zone 2 hazard- 4.2.1 Generators, switchboards and batteries are to be
ous areas, only the following types are permitted: located in well ventilated spaces, separated from any zone
0 by cofferdams or equivalent spaces and from other haz-
• any type that may be considered for Zone 1
ardous areas by gas-tight steel divisions without direct
• tested specially for Zone 2 (e.g. type “n” protection) access.
• pressurised, and accepted by the appropriate authority
• encapsulated, and accepted by the appropriate authority 4.3 Earthing and bonding
• the type which ensures the absence of sparks and arcs
and of “hot spots” during its normal operation (mini- 4.3.1 All metallic protective coverings of power and light-
mum class of protection IP55). ing cables passing through a hazardous zone, or connected
to apparatus in such zone, are to be earthed at least at their
3.2.4 When apparatus incorporates a number of types of ends. The metallic covering of all other cables is to be
protection, it is to be ensured that all are suitable for use in earthed at least at one end.
the zone in which it is located.
4.3.2 The hazard of an incentive discharge due to the
3.2.5 In view of exceptional conditions in which the explo- build-up of static electricity resulting from the flow of liq-
sion hazard is likely to extend beyond the defined hazard- uid/gases/vapours can be avoided if the resistance between
ous zones, arrangement are to be provided to ensure the the storage tanks / process plant / piping systems and the
selective disconnection or shutdown of all electrical equip- structure of the unit or installation is less than 106 Ω.
288 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 15
4.3.3 Bonding straps are required for cargo tanks/process 5.2.2 In the areas on open deck within 1 m of inlet and
plant/piping systems which are not permanently connected exhaust ventilation openings of paint stores or 3 m of
to the structure of the unit or installation; this may be omit- exhaust mechanical ventilation outlets of such spaces, elec-
ted where storage tanks/process plant/piping systems are trical equipment appropriate for Zone 2 area installation is
directly or via their supports, either welded or bolted to the permitted.
structure of the unit or installation.
5.2.3 Electrical equipment for use in paint stores is to have
4.3.4 Bonding straps are to be visible and protected against minimum explosion group IIB and temperature class T3.
mechanical damage as far as possible.
5.2.4 Enclosed spaces giving access to paint stores may be
4.4 Aerials considered as non-hazardous, provided that:
4.4.1 The siting of aerials and associated parts such as rig- • the door to the paint store is a gastight door with self-
ging is to be selected in relation with the location of any gas closing devices without holding back arrangements
and vapour outlets.
• the paint store is provided with an acceptable, inde-
Note 1: BS 6656 may be used for guidance. pendent, natural ventilation system ventilated from a
safe area
5 Miscellaneous installations • warning notices are fitted adjacent to the paint store
entrance stating that the store contains flammable liq-
5.1 Electrical installations in battery rooms uids.
5.1.1 Only intrinsically safe equipment and lighting fittings Note 1: A watertight door may be considered as being gastight.
may be installed in compartments assigned solely to large
vented storage batteries; see Ch 2, Sec 11, [6.2].
5.3 Electrical installations in stores for
The associated switches are to be installed outside such
spaces.
welding gas (acetylene) bottles
Electric ventilator motors are to be outside ventilation ducts 5.3.1 The following equipment may be installed in stores
and, if within 3 m of the exhaust end of the duct, they are to for welding gas bottles provided that it is of a safe type
be of an explosion-proof safe type. The impeller of the fan is appropriate for Zone 1 area installation:
to be of the non-sparking type.
• lighting fittings
Overcurrent protective devices are to be installed as close
as possible to, but outside of, battery rooms. • ventilator motors where provided.
Electrical cables other than those pertaining to the equip-
ment arranged in battery rooms are not permitted. 5.3.2 Electrical cables other than those pertaining to the
equipment arranged in stores for welding gas bottles are not
5.1.2 Electrical equipment for use in battery rooms is to permitted.
have minimum explosion group IIC and temperature class
T1. 5.3.3 Electrical equipment for use in stores for welding gas
bottles is to have minimum explosion group IIC and temper-
5.1.3 Standard marine electrical equipment may be
ature class T2.
installed in compartments assigned solely to valve-regu-
lated sealed storage batteries.
6 Inspection and maintenance
5.2 Electrical installations in paint stores
5.2.1 The following equipment may be installed in paint 6.1 Maintenance or modification of safety
stores and in ventilation ducts serving such spaces provided electrical apparatus
that it is of a safe type appropriate for Zone 1 area installa-
tion: 6.1.1 It is reminded that, in pursuance of Rules for Classifi-
• lighting fittings cation, checking, maintaining, or reconditioning of safety
apparatus where necessary, are to be carried out at the care
• heating appliances of users, in accordance with the requirements of the IEC
• ventilator motors. Publication 60079-17.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 289
Pt C, Ch 2, Sec 16
1 Design requirements ble speed pitch propellers and steering gear systems are
concerned, regarding the following items:
• main power supply
1.1 General
• emergency conditions: power supply and communica-
tions
1.1.1 Requirements for propulsion systems of mobile off-
• local and remote control
shore units are given in the Rules for Steel Ships Part C,
Chapter 2 and Part C, Chapter 3, as far as electrical installa- • essential services dedicated to propulsion and steering
tions and and control systems of propulsion engines, varia- • electrical propulsion systems.
290 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 2, Sec 17
SECTION 17 TESTING
2.1.1 The following components are to be type approved or 3.3.2 The test is to be performed before the switchboard is
in accordance with [2.1.2]: put into service with all circuit-breakers and switches open,
• electrical cables all fuse-links for pilot lamps, earth fault-indicating lamps,
voltmeters, etc. removed and voltage coils temporarily dis-
• transformers
connected where otherwise damage may result.
• rotating machines
• electrical convertors for primary essential services
3.4 Generators and motors
• switching devices (circuit-breakers, contactors, discon-
nectors, etc.) and overcurrent protective devices 3.4.1 The insulation resistance of generators and motors, in
• sensors, alarm panels, electronic protective devices, normal working condition and with all parts in place, is to
automatic and remote control equipment, actuators, be measured and recorded.
safety devices for installations intended for essential serv-
ices, electronic speed regulators for auxiliary engines 3.4.2 The test is to be carried out with the machine hot
• computers used for tasks essential to safety immediately after running with normal load.
• all components related to safety functions. 3.4.3 The insulation resistance of generator and motor con-
nection cables, field windings and starters is to be at least
2.1.2 Case by case approval based on submission of ade-
1 MΩ.
quate documentation and execution of tests may also be
granted at the discretion of the Society.
4 Earth
3 Insulation resistance
4.1 Electrical constructions
3.1 Lighting and power circuits
4.1.1 Tests are to be carried out, by visual inspection or by
3.1.1 The insulation resistance between all insulated poles means of a tester, to verify that all earth-continuity conduc-
(or phases) and earth and, where practicable, between tors and earthing leads are connected to the frames of appa-
poles (or phases), is to be at least 1 MΩ in ordinary condi- ratus and to the hull, and that in socket-outlets having
tions. earthing contacts, these are connected to earth.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 291
Pt C, Ch 2, Sec 17
5.1.1 Generating sets are to be run at full rated load to ver- 5.3.1 Satisfactory operation of all functions of the following
ify that the following are satisfactory: safety systems are to be verified:
• fire and gas detection system
• electrical characteristics
• emergency shutdown system
• commutation (if any)
• control and monitoring systems.
• lubrication
• ventilation 5.4 Consuming devices
• noise and vibration level.
5.4.1 Electrical equipment is to be operated under normal
5.1.2 Suitable load variations are to be applied to verify the service conditions (though not necessarily at full load or
satisfactory operation under steady state and transient con- simultaneously) to verify that it is suitable and satisfactory
ditions (see Ch 2, Sec 4, [2]) of: for its purpose.
• voltage regulators 5.4.2 Motors and their starters are to be tested under normal
• speed governors. operating conditions to verify that the following are satisfactory:
• power
5.1.3 Generating sets intended to operate in parallel are to • operating characteristics
be tested over a range of loading up to full load to verify
• commutation (if any)
that the following are satisfactory:
• speed
• parallel operation
• direction of rotation
• sharing of the active load
• alignment.
• sharing of the reactive load (for a.c. generators).
5.4.3 The remote stops foreseen are to be tested.
Synchronising devices are also to be tested.
5.4.4 Lighting fittings, heating appliances etc. are to be
5.1.4 The satisfactory operation of the following protective tested under operating conditions to verify that they are suit-
devices is to be verified: able and satisfactory for their purposes (with particular
• overspeed protection regard to the operation of emergency lighting).
• overcurrent protection (see Note 1)
5.5 Communication systems
• load-shedding devices
• any other safety devices. 5.5.1 Communication systems, order transmitters and
mechanical engine-order telegraphs are to be tested to ver-
For sets intended to operate in parallel, the correct opera- ify their suitability.
tion of the following is also to be verified:
• reverse-power protection for a.c. installations (or 5.6 Installations in areas with a risk of explosion
reverse-current protection for d.c. installations)
5.6.1 Installations and the relevant safety certification are
• minimum voltage protection. to be examined to ensure that they are of a type permitted
Note 1: Simulated tests may be used to carry out this check where in the various areas and that the integrity of the protection
appropriate. concept has not been impaired.
5.1.5 The satisfactory operation of the emergency source of 5.7 Voltage drop
power and of the transitional source of power, when
required, is to be tested. In particular, the automatic starting 5.7.1 Where it is deemed necessary by the attending Sur-
and the automatic connection to the emergency switch- veyor, the voltage drop is to be measured to verify that the
board, in case of failure of the main source of electrical permissible limits are not exceeded (see Ch 2, Sec 3,
power, are to be tested. [10.11.4]).
292 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Part C
Facilities
Chapter 3
Section 6 Testing
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 293
294 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 1
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 295
Pt C, Ch 3, Sec 1
Case by case approval may also be granted at the discretion The list of documents requested is to be intended as guid-
of the Society, based on submission of adequate documen- ance for the complete set of information to be submitted,
tation and subject to the satisfactory outcome of any rather than an actual list of titles.
required tests.
The Society reserves the right to request the submission of
1.4.2 Main and auxiliary machinery essential for the pro- additional documents in the case of non-conventional
pulsion, control and safety of the unit shall be provided with design or if it is deemed necessary for the evaluation of the
effective means for its operation and control. system, equipment or components.
Plans are to include all the data necessary for their interpre-
1.4.3 Control, alarm and safety systems are to be based on tation, verification and approval.
the fail-to-safety principle.
Unless otherwise agreed with the Society, documents for
1.4.4 Failure of automation systems is to generate an alarm. approval are to be sent in triplicate if submitted by the Ship-
yard and in four copies if submitted by the equipment sup-
1.4.5 Detailed indication, alarm and safety requirements plier. Documents requested for information are to be sent in
regarding automation systems for individual machinery and duplicate.
installations are to be found in Tables located in Part C,
Chapter 1 and in Ch 3, Sec 7. In any case, the Society reserves the rights to require addi-
tional copies, when deemed necessary.
Each row of these tables is to correspond to one independ-
ent sensor.
2.2 Documents to be submitted
2 Documentation 2.2.1 The documents listed in Tab 1 are to be submitted.
2.1 General
2.3 Documents for computer based system
2.1.1 Before the actual construction is commenced, the
Manufacturer, Designer or Shipbuilder is to submit to the 2.3.1 General
Society the documents (plans, diagrams, specifications and For computer based systems, the documents listed in Tab 2
calculations) requested in this Section. are to be submitted.
296 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 1
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 297
Pt C, Ch 3, Sec 1
298 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 2
1.1.1 All control systems essential for the control and safety 3.1.1 In the case of failure, the control systems used for
of the unit shall be independent or designed such that fail- essential services are to remain in their last position they
ure of one system does not degrade the performance of had before the failure.
another system.
3.2 Local control
1.1.2 Controlled systems are to have manual operation.
Failure of any part of such systems shall not prevent the use 3.2.1 Each system is to be able to be operated manually
of the manual override. from a position located so as to enable visual control of
operation. For detailed instrumentation for each system,
1.1.3 Automation systems are to have constant perform- refer to Part C, Chapter 1 and Part C, Chapter 2.
ance. It shall also be possible to control the auxiliary machinery,
essential for the safety of the unit, at or near the machinery
1.1.4 Safety functions are to be independent of control and concerned.
monitoring functions. As far as practicable, control and
monitoring functions are also to be independent.
3.3 Remote control systems
1.1.5 Control, monitoring and safety systems are to have
3.3.1 When several control stations are provided, control
self-check facilities. In the event of failure, an alarm is to be
of machinery is to be possible at one station at a time.
activated.
In particular, failure of the power supply of the automation 3.3.2 Remote control is to be provided with the necessary
system is to generate an alarm. instrumentation, in each control station, to allow effective
control (correct function of the system, indication of control
1.1.6 When a computer based system is used for control, station in operation, alarm display).
alarm or safety systems, it is to comply with the require-
ments of Ch 3, Sec 3. 3.3.3 When transferring the control location, no significant
alteration of the controlled equipment is to occur. Transfer
1.1.7 The automatic change-over switch is to operate inde- of control is to be protected by an audible warning and
pendently of both systems. When change-over occurs, no acknowledged by the receiving control location. The main
stop of the installation is necessary and the latter is not to control location is to be able to take control without
enter undefined or critical states. acknowledgement.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 299
Pt C, Ch 3, Sec 2
4.1.3 An indication is to be provided at the remote control Locking of alarm and safety functions in certain operating
station showing the actual position of the valve or whether modes (e.g. during start-up or trimming) is to be automati-
the valve is fully open or fully closed. cally disabled in other modes.
4.1.4 When valves are remote controlled, a secondary 5.2.4 Time delay of alarms
means of operating them is to be provided which may be It is to be possible to delay alarm activation in order to
manual control. avoid false alarms due to normal transient conditions (e.g.
during start-up or trimming).
5 Alarm system 5.2.5 Engineers’ alarm
An engineers’ alarm shall be provided to be operated from
5.1 General requirements the engine control room or at the manoeuvring platform as
appropriate, and shall be clearly audible in the engineers’
5.1.1 Alarms are to be visual and audible and are to be accommodation.
clearly distinguishable, in the ambient noise and lighting in
the normal position of the personnel, from any other signals. 5.2.6 Transfer of responsibility
Where several alarm control stations located in different
5.1.2 Sufficient information is to be provided for proper
spaces are provided, responsibility for alarms is not to be
handling of alarms.
transferred before being acknowledged by the receiving
5.1.3 The alarm system is to be of the self-check type; fail- location. Transfer of responsibility is to give an audible
ure within the alarm system, including the outside connec- warning. At each control station it is to be indicated which
tion, is to activate an alarm. The alarm circuits are to be location is in charge.
independent from each other. All alarm circuits are to be
protected so as not to endanger each other. 6 Safety system
300 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 2
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 301
Pt C, Ch 3, Sec 3
1 General requirements 1.5.3 The failure and restarting of computer based systems
should not cause processes to enter undefined or critical
states.
1.1 General
1.1.1 The characteristics of the system are to be compatible 1.6 System redundancy
with the intended applications, under normal and abnormal
process conditions. The response time for alarm function is 1.6.1 If it is demonstrated that the failure of the system,
to be less than 5 seconds. which includes the computer based system, leads to a dis-
ruption of the essential services, a secondary independent
1.1.2 When systems under control are required to be dupli- means, of appropriate diversity, is to be available to restore
cated and in separate compartments, this is also to apply to the adequate functionality of the service.
control elements within computer based systems.
2 Hardware
1.1.3 As a rule, computer based systems intended for
essential services are to be type approved.
2.1 General
1.2 System type approval 2.1.1 The construction of systems is to comply with the
requirements of Ch 3, Sec 4.
1.2.1 The type approval is to cover the hardware and basic
software of the system. The type approval requirements are
detailed in Ch 3, Sec 6. A list of the documents to be sub- 2.2 Housing
mitted is provided in Ch 3, Sec 1.
2.2.1 The housing of the system is to be designed to face
the environmental conditions, as defined in Ch 2, Sec 2,
1.3 System operation [1], in which it will be installed. The design will be such as
to protect the printed circuit board and associated compo-
1.3.1 The system is to be protected so that authorised per- nents from external aggression. When required, the cooling
sonnel only can modify any setting which could alter the system is to be monitored, and an alarm activated when the
system. normal temperature is exceeded.
1.3.2 Modification of the configuration, set points or 2.2.2 The mechanical construction is to be designed to
parameters is to be possible without complex operations withstand the vibration levels defined in Ch 2, Sec 2,
such as compilation or coded data insertion. depending on the applicable environmental condition.
1.3.3 Program and data storage of the system is to be
designed so as not to be altered by environmental condi- 3 Software
tions, as defined in Ch 2, Sec 2, [1], or loss of the power
supply. 3.1 General
302 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 3
3.2 Software development quality control data, the transmission time is not to jeopardise effi-
ciency of the functions.
3.2.1 Software development is to be carried out according
to a quality plan defined by the builder and records are to 4.3.2 The transmission protocol is preferably to be chosen
be kept. The standard ISO 9000-1, or equivalent interna- among international standards.
tional standard, is to be taken as guidance for the quality
procedure. The quality plan is to include the test procedure 4.3.3 A means of transmission control is to be provided
for software and the results of tests are to be documented. and designed so as to verify the completion of the data
transmitted (CRC or equivalent acceptable method). When
corrupted data is detected, the number of retries is to be
4 Data transmission link limited so as to keep an acceptable global response time.
The duration of the message is to be such that it does not
4.1 General block the transmission of other stations.
4.2.1 The data transmission is to be self-checked, regarding 4.5.1 Where two or more essential functions are using the
both the network transmission medium and the inter- same network, redundant networks are required according
faces/connections. to the conditions mentioned in [1.6.1].
The data communication link is to be automatically started
4.5.2 Switching of redundant networks from one to the
when power is turned on, or restarted after loss of power.
other is to be achieved without alteration of the perform-
ance.
4.2.2 The choice of transmission cable is to be made
according to the environmental conditions. Particular atten-
4.5.3 When not in operation, the redundant network is to
tion is to be given to the level characteristics required for
be permanently monitored, so that any failure of either net-
electromagnetic interferences.
work may be readily detected. When a failure occurs in one
network, an alarm is to be activated.
4.2.3 The installation of transmission cables is to comply
with the requirements stated in Ch 2, Sec 11. In addition,
4.5.4 In redundant networks, the two networks are to be
the routing of transmission cables is to be chosen so as to be
mutually independent. Failure of any common components
in less exposed zones regarding mechanical, chemical or
is not to result in any degradation in performance.
EMI damage. As far as possible, the routing of each cable is
to be independent of any other cable. These cables are not
4.5.5 When redundant data communication links are
normally allowed to be routed in bunches with other cables
required, they are to be routed separately, as far as practica-
on the cable tray.
ble.
4.2.4 The coupling devices are to be designed, as far as
practicable, so that in the event of a single fault, they do not 5 Man-machine interface
alter the network function. When a failure occurs, an alarm
is to be activated.
5.1 General
Addition of coupling devices is not to alter the network
function. 5.1.1 The design of the operator interface is to follow ergo-
Hardware connecting devices are to be chosen, when pos- nomic principles. The standard IEC 60447 Man-machine
sible, in accordance with international standards. interface or equivalent recognised standard may be used.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 303
Pt C, Ch 3, Sec 3
5.3.1 Input devices are to be positioned such that the oper- 5.5.1 The number of workstations at control stations is to
ator has a clear view of the related display. be sufficient to ensure that all functions may be provided
with any one unit out of operation, taking into account any
The operation of input devices, when installed, is to be log- functions which are required to be continuously available.
ical and correspond to the direction of action of the control-
led equipment. 5.5.2 Multifunction workstations for control and display
are to be redundant and interchangeable.
The user is to be provided with positive confirmation of
action. 5.5.3 The choice of colour, graphic symbols, etc. is to be
consistent in all systems on board.
Control of essential functions is only to be available at one
control station at any time. Failing this, conflicting control 5.6 Computer dialogue
commands are to be prevented by means of interlocks and
/or warnings. 5.6.1 The computer dialogue is to be as simple and self-
explanatory as possible.
5.3.2 When keys are used for common/important controls, The screen content is to be logically structured and show
and several functions are assigned to such keys, the active only what is relevant to the user.
function is to be recognisable.
Menus are to be organised so as to have rapid access to the
If use of a key may have unwanted consequences, provision most frequently used functions.
is to be made to prevent an instruction from being executed
by a single action (e.g. simultaneous use of 2 keys, repeated 5.6.2 A means to go back to a safe state is always to be
use of a key, etc.). accessible.
Means are to be provided to check validity of the manual 5.6.3 A clear warning is to be displayed when using func-
input data into the system (e.g. checking the number of tions such as alteration of control condition, or change of
characters, range value, etc.). data or programs in the memory of the system.
5.4.1 VDU’s (video display units) and other output devices 6.1.2 Failure of one part (individual module, equipment or
are to be suitably lighted and dimmable when installed in subsystem) of the integrated system is not to affect the func-
the wheelhouse. The adjustment of brightness and colour of tionality of other parts, except for those functions directly
VDU’s is to be limited to a minimum discernable level. dependant on information from the defective part.
When VDU’s are used for alarm purposes, the alarm signal, 6.1.3 A failure in connection between parts, cards connec-
required by the Rules, is to be displayed whatever the other tions or cable connections is not to affect the independent
information on the screen. The alarms are to be displayed functionality of each connected part.
according to the sequence of occurrence.
6.1.4 Alarm messages for essential functions are to have
When alarms are displayed on a colour VDU, it is to be priority over any other information presented on the display.
possible to distinguish alarm in the event of failure of a pri-
mary colour.
7 Expert system
The position of the VDU is to be such as to be easily reada-
ble from the normal position of the personnel on watch. The 7.1
size of the screen and characters is to be chosen accord-
ingly. 7.1.1 The expert system software is not to be implemented
on a computer linked with essential functions.
When several control stations are provided in different
spaces, an indication of the station in control is to be dis- 7.1.2 Expert system software is not to be used for direct
played at each control station. Transfer of control is to be control or operation, and needs human validation by per-
effected smoothly and without interruption to the service. sonnel on watch.
304 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 3
8.1 9.1
8.1.1 The system tests are to be carried out according to Ch
3, Sec 6. 9.1.1 System maintenance is to be planned and docu-
mented. Changes in configuration, hardware and software
8.1.2 All alterations of a system (hardware and software) are to be documented. The relevant documents and back-
are to be tested and the results of tests documented. ups are to be prepared when the system is delivered.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 305
Pt C, Ch 3, Sec 4
1.2.2 Connectors are to be able to withstand standard 2.1.6 The interface connection is to be so designed to
vibrations, mechanical constraints and corrosion conditions receive the cables required. The cables are to be chosen
as given in Ch 3, Sec 6. according to Ch 2, Sec 3.
2.1.2 A separation is to be done between any electrical 2.2.8 The programmable components are to be clearly
components and liquids, if they are in a same enclosure. tagged with the program date and reference.
Necessary drainage will be provided where liquids are Components are to be protected against outside alteration
likely to leak. when loaded.
306 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 4
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 307
Pt C, Ch 3, Sec 5
2.1.1 The location and selection of the sensor is to be done 3.1 Installation
so as to measure the actual value of the parameter. Temper-
ature, vibration and EMI levels are to be taken into account. 3.1.1 Cables are to be installed according to the require-
When this is not possible, the sensor is to be designed to ments in Ch 2, Sec 12, [7].
withstand the local environment. 3.1.2 Suitable installation features such as screening and/or
twisted pairs and/or separation between signal and other
2.1.2 The enclosure of the sensor and the cable entry are to cables are to be provided in order to avoid possible interfer-
be appropriate to the space in which they are located. ence on control and instrumentation cables.
2.1.3 Means are to be provided for testing, calibration and 3.1.3 Specific transmission cables (coaxial cables, twisted
replacement of automation components. Such means are to pairs, etc.) are to be routed in specific cable-ways and
be designed, as far as practicable, so as to avoid perturba- mechanically protected to avoid loss of any important trans-
tion of the normal operation of the system. mitted data. Where there is a high risk of mechanical dam-
age, the cables are to be protected with pipes or equivalent.
2.1.4 A tag number is to identify automation components
and is to be clearly marked and attached to the component. 3.1.4 The cable bend radius is to be in accordance with the
These tag numbers are to be collected on the instrument list requirements of Ch 2, Sec 12, [7.2].
mentioned in Ch 3, Sec 1, Tab 1. For mineral insulated cables, coaxial cables or fibre optic
cables, whose characteristics may be modified, special pre-
2.1.5 Electrical connections are to be arranged for easy cautions are to be taken according to the manufacturer’s
replacement and testing of sensors and components. They instructions.
are to be clearly marked.
3.2 Cable terminations
2.1.6 Low level signal sensors are to be avoided. When
installed they are to be located as close as possible to 3.2.1 Cable terminations are to be arranged according to
amplifiers, so as to avoid external influences. Failing this, the requirements in Part C, Chapter 2. Particular attention is
the wiring is to be provided with suitable EMI protection to be paid to the connections of cable shields. Shields are to
and temperature correction. be connected only at the sensor end when the sensor is
308 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 5
earthed, and only at the processor end when the sensor is 4.1.2 As far as practicable, piping containing liquids is not
floating. to be installed in or adjacent to electrical enclosures (see Ch
3, Sec 4, [2.1.2]).
3.2.2 Cable terminations are to be able to withstand the
identified environmental conditions (shocks, vibrations, salt 4.1.3 Hydraulic and pneumatic piping for automation sys-
mist, humidity, etc.). tems is to be marked to indicate its function.
4.1.1 For installation of piping circuits used for automation 5.1.2 The location is to be such as to allow easy access for
purposes, see the requirements in Ch 1, Sec 7. maintenance operations.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 309
Pt C, Ch 3, Sec 6
SECTION 6 TESTING
1.1.1 Automation systems are to be tested for type 2.1.1 The following requirements are applicable, but not
approval, at works and on board, when required. Tests are confined, to all electrical, control and instrumentation sys-
to be carried out under the supervision of a Surveyor of the tems which are intended to be type approved for use in
Society. marine applications. In particular, they apply to control,
protection, safety devices and internal communication.
1.1.2 The type testing conditions for electrical, control and
instrumentation equipment, computers and peripherals are 2.1.2 The necessary documents to be submitted, prior to
described in [2]. type testing, are listed in Ch 3, Sec 1, [2.4.1]. The type
approval of automation systems refers to hardware type
1.1.3 Automation systems are to be inspected at works, approval or software type approval, as applicable.
according to the requirements of [3], in order to check that
the construction complies with the Rules. 2.2 Hardware type approval
1.1.4 Automation systems are to be tested when installed 2.2.1 Hardware type approval of automation systems is
on board and prior to sea trials, to verify their performance obtained subject to the successful outcome of the tests
and adaptation on site, according to [4]. described in Tab 1.
310 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 6
6 Damp heat IEC Publication 60068- Temperature: 55°C • measurement of insulation resistance
2-30 Test Db Humidity: 95% before test
Duration: 2 cycles (12 + 12 hours) • equipment operating during the complete
first cycle and switched off during second
cycle except for functional test
• functional test during the first 2 hours of
the first cycle at the test temperature and
during the last 2 hours of the second cycle
at the test temperature
• recovery at standard atmosphere condi-
tions
• insulation resistance measurements and
performance test
7 Vibration IEC Publication 60068- • 2 Hz ± 3/0 Hz to 13,2 Hz • duration 90 minutes at 30 Hz in case of no
2-6 Test Fc amplitude: ± 1mm resonance condition
• 13,2 Hz to 100 Hz • duration 90 minutes at each resonance fre-
acceleration: ± 0,7 g quency at which Q ≥ 2 is recorded
For severe vibration conditions such • during the vibration test, operational con-
as, e. g., on diesel engines, air com- ditions are to be demonstrated
pressors, etc.: • tests to be carried out in three mutually
• 2,0 Hz to 25 Hz perpendicular planes
amplitude: ± 1,6 mm • it is recommended as a guidance that Q
• 25 Hz to 100 Hz does not exceed 5
acceleration: ± 4,0 g • duration 120 minutes if sweep test is cho-
Note: Very special conditions may sen in case several resonance frequencies
exist for example on exhaust mani- are detected close to each other
folds of diesel engines especially for
medium and high speed engines.
Values may be required to be in these
cases:
• 40 Hz to 2000 Hz
• acceleration: ± 10,0 g at 600°C
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 311
Pt C, Ch 3, Sec 6
312 Bureau Veritas Rules for the Classification of Offshore Units May 2006
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May 2006 Bureau Veritas Rules for the Classification of Offshore Units 313
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314 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 6
Vibration and salt mist testing may be performed on differ- 3.2 Hardware testing
ent specimens, where applicable.
Reset of the automation system is accepted between each 3.2.1 Hardware acceptance tests include, where applica-
test, where necessary. ble:
2.3.1 Software type approval consists of evaluation of the • high voltage test
development quality and verification of test results.
• hydrostatic tests.
Documents in accordance with Ch 3, Sec 1, [2] are
required. Additional tests may be required by the Society.
Repetition of unit tests, integration tests or validation tests is
required to verify the consistency of test results. 3.2.2 Final acceptance will be granted subject to:
Certificate may be issued at the request of the manufacturer
• the results of the tests listed in [3.2.1]
when approval is granted.
• the type test report or type approval certificate.
2.4 Navigational and radio equipment
2.4.1 The test conditions as specified in the IEC 60945 3.3 Software testing
(marine navigational and radiocommunication equipment
and systems - general requirements, methods of testing and 3.3.1 Software acceptance tests of computer based systems
required test results) may be applied. are to be carried out to verify their adaptation to their use
on board, and concern mainly the application software.
2.5 Loading instruments
3.3.2 The software modules of the application software are
2.5.1 Loading instrument approval consists of: to be tested individually and subsequently subjected to an
• approval of hardware according to [2.2], unless two integration test. The test results are to be documented and to
computers are available on board for loading calcula- be part of the final file. It is to be checked that:
tions only
• the development work has been carried out in accord-
• approval of basic software according to [2.3] ance with the plan
• approval of application software, consisting in data veri-
• the documentation includes the proposed test, the
fication which results in the Endorsed Test Condition
acceptance criteria and the result.
according to Part B
• installation testing according to [4]. Repetition tests may be required to verify the consistency of
test results.
3 Acceptance testing
3.3.3 Software acceptance will be granted subject to:
3.1 General • examination of the available documentation
3.1.1 Acceptance tests are generally to be carried out at the • a functional test of the whole system.
manufacturer’s facilities before the shipment of the equip-
ment, when requested. The Society may ask for additional tests of systems which
Acceptance tests refer to hardware and software tests as are part of safety systems or which integrate several func-
applicable. tions.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 315
Pt C, Ch 3, Sec 6
316 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 7
1.2 Communication system 3.1.4 For arrangement of remote stops, the requirements in
Ch 4, Sec 4, [5.4.5] and in Pt D, Ch 1, Sec 12, [3.5.8] are
1.2.1 A reliable means of vocal communication shall be applicable. The operation is to be possible from a perma-
provided between the main machinery control room and nently manned control station.
the engineer officers’ accommodation.
This means of communication is to be foreseen in collective 3.2 Fire detection
or individual accommodation of engineer officers.
3.2.1 For fire detection, the requirements given in Ch 4,
1.2.2 Means of communication are to be capable of being
Sec 5 are applicable.
operated even in the event of failure of supply from the
main source of electrical power. 3.2.2 Means are to be provided to detect and give alarms
at an early stage in case of fires:
2 Documentation • in boiler air supply casing and exhausts (uptakes),
unless the Society considers this to be unnecessary in a par-
2.1 Documents to be submitted ticular case.
2.1.1 In addition to those mentioned in Ch 3, Sec 1, Tab 1, 3.2.3 An automatic fire detection system is to be fitted in
the documents in Tab 1 are required. machinery spaces as defined in Ch 1, Sec 1, [1.4.2]
intended to be unattended.
Table 1 : Documents to be submitted
3.2.4 The fire detection system is to be designed with self-
No I/A (1) Document monitoring properties. Power or system failures are to initi-
1 A Means of communication diagram ate an audible alarm distinguishable from the fire alarm.
2 A Technical description of automatic engineer’s
3.2.5 The fire detection indicating panel is to be located in
alarm and connection of alarms to accom-
a permanently manned control station or other accessible
modation, when applicable
place where a fire in the machinery space will not render it
3 A System of protection against flooding inoperative.
4 A Fire detection system: diagram, location and
cabling 3.2.6 The fire detection indicating panel is to indicate the
place of the detected fire in accordance with the arranged
(1) A: to be submitted for approval fire zones by means of a visual signal. Audible signals
I: to be submitted for information. clearly distinguishable in character from any other signals
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 317
Pt C, Ch 3, Sec 7
are to be audible throughout a permanently manned control 3.4 Protection against flooding
station and the accommodation area of the personnel
responsible for the operation of the machinery space. 3.4.1 Bilge wells or machinery spaces bilge levels are to be
monitored in such a way that the accumulation of liquid is
3.2.7 Fire detectors are to be of such type and so located detected in normal angles of trim and heel, and are to be
that they will rapidly detect the onset of fire in conditions large enough to accomodate easilythe normal drainage dur-
normally present in the machinery space. Consideration is ing the unattended period.
to be given to avoiding false alarms. The type and location
of detectors are to be approved by the Society and a combi- 3.4.2 Where the bilge pumps are capable of being started
nation of detector types is recommended in order to enable automatically, means shall be provided to indicate when the
the system to react to more than one type of fire symptom. influx of liquid is greater than the pump capacity or when
the pump is operating more frequently than would normally
3.2.8 Except in spaces of restricted height and where their be expected.
use is specially appropriate, detection systems using ther-
mal detectors only are not permitted. Flame detectors may 3.4.3 The location of controls of any valve serving a sea
be installed, although they are to be considered as comple- inlet, a discharge below the waterline or a bilge injection
mentary and are not to replace the main installation. system shall be so sited as to allow adequate time for opera-
tion in case of influx of water to the space, having regard to
3.2.9 Fire detector zones are to be arranged in a manner the time likely to be required in order to reach and operate
that will enable the operating staff to locate the seat of the such controls. If the level to which the space could become
fire. The arrangement and the number of loops and the flooded with the unit in the fully loaded condition so
location of detector heads are to be approved in each case. requires, arrangements shall be made to operate the con-
Air currents created by the machinery are not to render the trols from a position above such level.
detection system ineffective. For the justifying calculation, it is necessary to take into
consideration the flooding level which can be reached
3.2.10 When fire detectors are provided with the means to
when the unit is fully loaded and, if necessary, a remote
adjust their sensitivity, necessary arrangements are to be
control device is to be fitted above this level.
allowed to fix and identify the set point.
3.4.4 Bilge level alarms are to be given at the main control
3.2.11 When it is intended that a particular loop or detec-
station.
tor is to be temporarily switched off, this state is to be
clearly indicated. Reactivation of the loop or detector is to 3.4.5 Alarm is to be given to the a permanently manned
be performed automatically after a preset time. control station in case of flooding into the machinery space
situated below the load line.
3.2.12 The fire detection indicating panel is to be provided
with facilities for functional testing.
4 Control of machinery
3.2.13 The fire detecting system is to be fed automatically
from the emergency source of power by a separate feeder if 4.1 General
the main source of power fails.
4.1.1 All manual operations or services expected to be car-
3.2.14 Facilities are to be provided in the fire detecting sys- ried out with a periodicity of less than 24 h are to be elimi-
tem to manually release the fire alarm from the following nated or automated, particularly for: lubrication, topping up
places: of make up tanks and filling tanks, filter cleaning, cleaning
• passageways having entrances to engine and boiler of centrifugal purifiers, drainage, load sharing on main
rooms engines and various adjustments. Nevertheless, the transfer
• the control station in the engine room. of operation mode may be effected manually.
318 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 7
4.2 Auxiliary system 4.2.3 Where daily service fuel oil tanks are filled automati-
cally, or by remote control, means shall be provided to pre-
4.2.1 Where standby machines are required for essential vent overflow spillages.
services, automatic changeover devices shall be provided.
Change-over restart is to be provided for the following sys- 4.2.4 Arrangements are to be provided to prevent overflow
tems: spillages coming from equipment treating flammable liq-
uids.
• cylinder cooling of diesel generating sets (where the cir-
cuit is common to several sets)
4.2.5 Where daily service fuel oil tanks or settling tanks are
• diesel generating sets fuel supply (where the circuit is fitted with heating arrangements, a high temperature alarm
common to several sets) shall be provided if the flashpoint of the fuel oil can be
• sea water to main condenser (main turbines) exceeded.
• thermal fluid systems (thermal fluid heaters).
4.2.6 For auxiliary systems, the following parameters,
4.2.2 When a standby machine is automatically started, an according to Tab 2 to Tab 13 are to be monitored or con-
alarm is to be activated. trolled.
Table 2 : Incinerators
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 319
Pt C, Ch 3, Sec 7
4.3 Control of electrical installation ensure that, in the case of loss of one of these generating
sets, the remaining ones are kept in operation without over-
4.3.1 Where the electrical power can normally be supplied load to ensure the safety of the unit.
by one generator, suitable load shedding arrangement shall
be provided to ensure the integrity of supplies to services 4.3.5 Following a blackout, automatic connection of the
required for the safety of the unit. standby generating set is to be followed by an automatic
restart of the essential electrical services. If necessary, time
4.3.2 In the case of loss of the generator in operation, ade- delay sequential steps are to be provided to allow satisfac-
quate provision shall be made for automatic starting and tory operation.
connecting to the main switchboard of a standby generator
of sufficient capacity to ensure the safety of the unit with 4.3.6 Monitored parameters for which alarms are required
automatic restarting of the essential auxiliaries including, to identify machinery faults and associated safeguards are
where necessary, sequential operations. listed in Tab 11 and Tab 12. These alarms are to be indicated
at the control location for machinery as individual alarms;
4.3.3 The standby electric power is to be available in not where the alarm panel with all individual alarms is installed
more than 45 seconds. on the engine or in the vicinity, a common alarm in the con-
trol location for machinery is required. For communication
4.3.4 If the electrical power is normally supplied by more of alarms from the machinery space to permanently manned
than one generator simultaneously in parallel operation, control station area and accommodation for engineering
provision shall be made, for instance by load shedding, to personnel, detailed requirements are contained in [5].
320 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 7
5.1.2 Unless otherwise justified, separation of monitoring 5.2.3 Failure of the normal power supply of the alarm sys-
and control systems is to be provided. tem should be alarmed.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 321
Pt C, Ch 3, Sec 7
322 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 7
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 323
Pt C, Ch 3, Sec 7
5.2.4 The alarm system should be able to indicate at the 5.3 Machinery alarm system
same time more than one fault and the acceptance of any
alarm should not inhibit another alarm. 5.3.1 The local silencing of the alarms in accommodation
spaces is not to stop the audible machinery space alarm.
5.2.5 The alarm system and associated sensors are to be
capable of being tested during normal machinery operation.
5.3.2 Machinery faults are to be indicated at the control
5.2.6 Insulation faults on any circuit of the alarm system locations for machinery.
are to generate an alarm, when an insulated earth distribu-
tion system is used.
6 Safety systems
5.2.7 An engineers’ alarm is to be activated when the
machinery alarm has not been accepted in the machinery
spaces or control room within 5 minutes.
6.1 General
5.2.8 The alarm system is to have a connection to the engi- 6.1.1 Safety systems of different units of the machinery
neers’ public rooms and to each of the engineers’ cabins plant are to be independent. Failure in the safety system of
through a selector switch, to ensure connection to at least one part of the plant is not to interfere with the operation of
one of those cabins. the safety system in another part of the plant.
324 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 3, Sec 7
6.1.2 In order to avoid undesirable interruption in the oper- • automatic change-over of service auxiliaries
ation of machinery, the system is to intervene sequentially • detection of high pressure fuel leaks from diesel gener-
after the operation of the alarm system by: ating sets or from flexible boiler burner pipes.
• starting of standby auxiliaries
• load reduction or shutdown, such that the least drastic 7.1.3 Sea trials are used to demonstrate the proper opera-
action is taken first. tion of the automated machinery and systems. For this pur-
pose, for instance, the following tests are to be carried out:
6.1.3 The arrangement for overriding the shutdown of the
• Test of the operating conditions of the electrical produc-
machinery systems is to be such as to preclude inadvertent
tion :
operation.
- automatic starting of the generating set in the event
of a blackout
7 Testing
- automatic restarting of auxiliaries in the event of a
blackout
7.1 General
- load-shedding in the event of generating set over-
7.1.1 Tests of automated installations are to be carried out load
according to Ch 3, Sec 6 to determine their operating con-
- automatic starting of a generating set in the event of
ditions. The details of these tests are defined, in each case,
generating set overload.
after having studied the concept of the automated installa-
tions and their construction. A complete test program is to • Test of fire and flooding system:
be submitted for approval. - test of normal operation of the fire detection system
(detection, system faults)
7.1.2 The tests of equipment carried out alongside the quay
under normal conditions of use include, for instance: - test of detection in the scavenging air belt and boiler
air duct
• the electrical power generating set
• the auxiliary steam generator - test of the fire alarm system
• the automatic bilge draining system - test of protection against flooding.
• automatic centrifugal separators or similar purifying • Test of operating conditions, including manoeuvring, of
apparatus the whole machinery in an unattended situation for 6 h.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 325
Pt C, Ch 3, Sec 7
326 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Part C
Facilities
Chapter 4
SAFETY FEATURES
Section 1 General
Section 8 Escape
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 327
328 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 1
SECTION 1 GENERAL
1.3.4 Attention of the Owner and Operator is drawn on the 3.2.1 “Machinery spaces of category A” are those spaces
fact that it is their responsibility to maintain the installations and trunks to such spaces which contain either:
and systems mentioned in the present Rules in safe and • internal combustion machinery used for main propul-
good working conditions. sion
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 329
Pt C, Ch 4, Sec 1
• internal combustion machinery used for purposes other 3.4.2 “Central control room” is the space where all control,
than main propulsion where such machinery has in the indicator and monitoring functions of the various systems
aggregate a total power output of not less than 375 kW, and processes of the unit installations are centralized. The
or central control room is to be continuously manned.
• any oil-fired boiler or oil fuel unit, or any oil-fired On mobile units, the central control room is the navigation
equipment other than boilers, such as inert gas genera- bridge.
tors, incinerators, etc.
Note 1: For the purpose of the present requirement and of [3.2.2], 3.5 Accommodation, corridors and stair-
an oil fuel unit, according to SOLAS, is defined as an equipment
used for the preparation of oil fuel for delivery to an oil-fired boiler,
ways
or equipment used for the preparation for delivery of heated oil to
an internal combustion engine, and includes any oil pressure 3.5.1 “Accommodation spaces” are those used for public
pumps, filters and heaters dealing with oil at a pressure of more spaces, corridors, lavatories, cabins, offices, hospitals, cine-
than 1,8 bar. mas, games and hobbies rooms, pantries containing no
Separate spaces provided for the installation of incinerators cooking appliances and similar spaces. Public spaces are
burning other residues than oil residues are to be consid- those portions of the accommodation which are used for
ered as machinery spaces of category A. halls, dining rooms, lounges and similar permanently
enclosed spaces.
3.2.2 “Machinery spaces” are machinery spaces of cate-
gory A and all other spaces containing propelling machin-
ery, boilers and other fired processes, oil fuel units, steam
3.6 Deck and bulkhead fire ratings and fire
and internal combustion engines, generators and major materials
electrical machinery, oil filling stations, refrigerating, stabil-
ising, ventilation and air-conditioning machinery and simi- 3.6.1 “Non-combustible material” is a material which nei-
lar spaces, and trunks to such spaces. ther burns nor gives off flammable vapours in sufficient
quantity for self-ignition when heated to approximately
3.2.3 “Working spaces” are those open or enclosed spaces 750°C, this being determined in accordance with the Fire
containing equipment and processes associated with the Test Procedures Code. Any other material is a combustible
operation of the unit, which are not included in spaces material.
defined in [3.2.2] or [3.2.4].
In general, products made only of glass, concrete, ceramic
3.2.4 “Hazardous areas” are all those areas where, due to products, natural stone, masonry units, common metals and
the possible presence of a flammable atmosphere, the use metal alloys are considered as being non-combustible and
without proper consideration of machinery or electrical may be installed without testing and approval.
equipment may lead to fire hazard or explosion. Hazardous
areas are further defined in Ch 4, Sec 3. 3.6.2 “Fire Test Procedures Code” means the International
Code for Application of Fire Test Procedures as adopted by
the Maritime Safety Committee of the Organization by reso-
3.3 Service spaces
lution MSC.61 (67), as may be amended by the Organiza-
3.3.1 “Service spaces (low risk)” are lockers, store-rooms tion, provided that such amendments are adopted, brought
and working spaces in which flammable materials are not into force and take effect in accordance with the provisions
stored, drying rooms and laundries. of article VIII of the SOLAS Convention concerning the
amendment procedures applicable to the annex other than
3.3.2 “Service spaces (high risk)” are lockers, store-rooms Chapter I of the SOLAS Convention.
and working spaces in which flammable materials are
stored, galleys, pantries containing cooking appliances, 3.6.3 “Low flame-spread” means that the surface thus
paint rooms and workshops other than those forming part of described is to adequately restrict the spread of flame, this
the machinery space. being determined in accordance with the Fire Test Proce-
dures Code.
3.4 Control stations, central control room
3.6.4 “Standard fire test” means a test in which specimens
3.4.1 “Control stations” are those spaces in which the of the relevant bulkheads or decks are exposed in a test fur-
unit's radio or main navigating equipment or the emergency nace to temperatures corresponding approximately to the
source of power is located or where the fire recording or fire standard time-departure curve in accordance with the test
control equipment or the dynamic positioning control sys- method specified in the Fire Test Procedures Code.
tem is centralised or where a fire-extinguishing system serv-
ing various locations is situated. In the case of semi- 3.6.5 “A class divisions” are those divisions formed by
submersible units a centralised ballast station is a “control bulkheads and decks which comply with the following cri-
station”. teria:
However, in the application of the present Chapter the a) they are constructed of steel or other equivalent material
space where the emergency source of power is located is
not considered as being a control station. b) they are suitably stiffened
330 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 1
c) they are insulated with approved non-combustible b) They are to be insulated with approved non-combusti-
materials such that the average temperature of the unex- ble materials such that the average temperature, on the
posed side is not to rise more than 140°C above the unexposed side, when exposed to a hydrocarbon fire
original temperature, nor is the temperature, at any one test, is not to rise more than 140°C above the original
point, including any joint, to rise more than 180°C temperature, nor is the temperature at any one point,
above the original temperature, within the time listed including any joint to rise more than 180°C above the
below: original temperature within the time listed below:
• class “A-60”: 60 min. • Class “H-120”: 120 min.
• class ”A-30”: 30 min. • Class “H-60”: 60 min.
• class “A-15“: 15 min. • Class “H-0”: 0 min.
• class “A-0“: 0 min. c) A test of a prototype bulkhead or deck may be required
d) they are so constructed as to be capable of preventing to ensure that it meets the above requirements for integ-
the passage of smoke and flame to the end of the one- rity and temperature rise.
hour standard fire test, and A “hydrocarbon fire test” is one in which the specimens
e) the Society required a test of a prototype bulkhead or defined for a standard fire test are exposed in a test furnace
deck in accordance with the Fire Test Procedures Code to temperatures corresponding approximately to a time
to ensure that it meets the above requirements for integ- temperature relating to, and defined by, a smooth curve
rity and temperature rise. drawn through the following temperature points measured
above the initial furnace temperature:
3.6.6 “B class divisions” are those divisions formed by • at the end of the first 3 minutes: 880°C
bulkheads, decks, ceilings or linings which comply with the
• at the end of the first 5 minutes: 945°C
following criteria:
• at the end of the first 10 minutes: 1032°C
a) they are constructed of approved non-combustible
materials and all materials used in the construction and • at the end of the first 15 minutes: 1071°C
erection of “B” class divisions are non-combustible, • at the end of the first 30 minutes: 1098°C
with the exception that combustible veneers may be • at the end of the first 60 minutes: 1100°C
permitted provided they meet other appropriate require-
ments of the present Chapter 3.6.9 “Steel or other equivalent material” means steel or
b) they have an insulation value such that the average tem- any non-combustible material which, by itself or due to
perature of the unexposed side is not to rise more than insulation provided, has structural and integrity properties
140°C above the original temperature, nor is the tem- equivalent to steel at the end of the applicable fire exposure
perature at any one point, including any joint, to rise to the standard fire test (e.g. aluminium alloy with appropri-
more than 225°C above the original temperature, within ate insulation).
the time listed below:
3.6.10 A fan is considered as a “non-sparking fan” if in
• class “B-15”: 15 min.
either normal or abnormal conditions it is unlikely to pro-
• class “B-0“: 0 min. duce sparks. For this purpose, the following criteria are to
c) they are so constructed as to be capable of preventing be met:
the passage of flame to the end of the first half hour of ource: IACS UR F29
a) Design criteria
the standard fire test, and
1) The air gap between the impeller and the casing is to
d) the Society required a test of a prototype division in
be not less than 1/10 of the shaft diameter in way of
accordance with the Fire Test Procedures Code to
the impeller bearing and in any case not less than 2
ensure that it meets the above requirements for integrity
mm, but need not exceed 13 mm.
and temperature rise.
2) Protective screens with square mesh of not more
3.6.7 “C class divisions” are divisions constructed of than 13 mm are to be fitted to the inlet and outlet of
approved non-combustible materials. They need meet nei- ventilation ducts to prevent objects entering the fan
ther requirements relative to the passage of smoke and housing.
flame nor limitation relative to the temperature rise. Com-
b) Materials
bustible veneers are permitted provided they meet the
requirements of the present Chapter. 1) The impeller and the housing in way of the impeller
are to be made of spark-proof materials which are
3.6.8 “H class divisions” are those divisions formed by recognised as such by means of an appropriate test
bulkheads and decks which comply with the construction to the satisfaction of the Society.
and integrity requirements a) and b) for “A” class divisions,
2) Electrostatic charges, both in the rotating body and
and with the following:
the casing, are to be prevented by the use of anti-
a) They are to be so constructed as to be capable of pre- static materials. Furthermore, the installation on
venting the passage of smoke and flame up to the end of board of ventilation units is to be such as to ensure
the two hours hydrocarbon fire test their safe bonding to the hull.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 331
Pt C, Ch 4, Sec 1
3) Tests may not be required for fans having the follow- a) H, A, B or C class fire rated divisions (bulkheads or
ing material combinations: decks) and associated openings
• impellers and/or housings of non-metallic mate- b) Materials for pipes penetrating H, A or B class divisions
rial, due regard being paid to the elimination of (where they are not of steel or other equivalent material)
static electricity c) Materials for oil or fuel oil pipes (where they are not of
• impellers and housings of non-ferrous materials steel or copper and its alloys)
• impellers of aluminium alloys or magnesium d) Bulkhead or deck penetrations for electrical cables pass-
alloys and a ferrous (including austenitic stain- ing through H, A or B class divisions
less steel) housing on which a ring of suitable e) Materials with low flame spread characteristic including
thickness of non-ferrous material is fitted in way paints, varnishes and similar, when they are required to
of the impeller have such characteristic
• any combination of ferrous (including austenitic f) Non-combustible materials
stainless steel) impellers and housings with not g) Non-readily igniting materials for primary deck coverings
less than 13 mm design tip clearance.
h) Fixed foam fire-extinguishing systems and associated
4) The following impeller and housing combinations foam-forming liquids
are considered as sparking and therefore are not per- i) Fixed powder fire-extinguishing systems, including the
mitted: powder
• impellers of an aluminium alloy or a magnesium j) Flexible pipes and expansion bellows
alloy and a ferrous housing, regardless of tip
k) Sprinkler heads for automatic sprinkler systems
clearance
l) Nozzles for fixed pressure water-spraying fire-extin-
• housings made of an aluminium alloy or a mag- guishing systems for machinery spaces, boiler rooms
nesium alloy and a ferrous impeller, regardless of and spaces intended for the carriage of vehicles
tip clearance
m) Sensing heads for automatic fire alarm and fire detec-
• any combination of ferrous impeller and housing tion systems
with less than 13 mm design tip clearance.
n) Fixed fire detection and fire alarm systems
5) Complete fans are to be type-tested in accordance o) Explosive mixture detecting systems
with either the Society’s requirements or national or
international standards accepted by the Society. p) Portable explosive mixture detecting apparatus
q) Fixed instruments for measuring the oxygen content for
inert gas systems serving cargo tanks
4 Type approved products
r) Portable instruments for measuring the oxygen content
for inert gas systems serving cargo tanks
4.1 General
s) Fire dampers.
4.1.1 The following materials, equipment, systems or prod- As regards the granting of type approval, the requirements
ucts in general used for fire protection are to be type of Part A apply.
approved by the Society, except for special cases for which The Society may request type approval for other materials,
the acceptance may be given for individual ships on the equipment, systems or products required by the applicable
basis of suitable documentation or ad hoc tests: provisions for ships or installations of special types.
332 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 2
1.1.2 The principle of risk segregation is to be applied and 2.2.3 The accommodation is to have a direct access to the
potential sources of fuel are to be separated as far as practi- helideck and/or to the boat landing.
cable from potential sources of ignition.
2.2.4 Ventilation intakes are to be located so as to mini-
mise the risk of ingress of gas or smoke.
1.1.3 The unit or installation is to be so arranged as to min-
imise the risk of occurrence of accidents, the risk of escala-
tion, to protect the accommodation from the consequences 2.3 Arrangement of wellhead area
of accidents affecting other areas and to allow a safe evacu-
ation when necessary. 2.3.1 Wellhead and Christmas tree area is to be protected
against mechanical, fire or explosion loads from adjacent
areas.
1.2 Risk analyses - Safety level
1.2.3 Access is to be provided for maintenance and inspec- 2.5 Location and arrangement of cranes and
tion of hazardous equipment, safety equipment and load lay down areas
bearing structures.
2.5.1 Cranes and lay down areas are to be located so as to
1.2.4 Possible future modifications are to be taken into minimise load lifting over wellhead and process areas.
account as practicable.
2.6 General orientation of the unit or instal-
lation
2 Location and arrangement of areas
2.6.1 The general orientation of the unit or installation is to
2.1 Relative location and separation of be as far as practicable such as the living quarter is not
located under the prevailing wind of drilling, wellhead,
areas
process area, flare or cold vent.
2.1.1 A risk grading principle is to be used: areas with low 2.6.2 The hazardous areas are not to be as far as practica-
risk are to be located between areas with high risk and liv- ble under the prevailing wind of the flare.
ing quarter and control stations.
2.6.3 The general orientation with regard to current is to be
2.1.2 The different areas are to be separated by a suitable as far as practicable such as liquid hydrocarbons leaks will
distance or by adequately rated fire and blast bulkheading. not be pushed towards accommodation.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 333
Pt C, Ch 4, Sec 3
334 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 3
b) Primary grades of release include the following: b) Unventilated spaces separated by a single bulkhead or
1) pumps and compressors with standard seals, and deck from a tank containing flammable liquid or gas
valves, flanges and fittings containing flammable flu- c) In open spaces, the area within 3m radius from continu-
ids if release of fluid to atmosphere during normal ous grades of release
operation may be expected
d) Based on above definitions, Zone 0 includes for exam-
2) sample points and process equipment drains which ple:
may release flammable fluid to atmosphere during
normal operation • areas within process apparatus developing gas or
vapours
3) pig launcher and receiver doors which are opened
frequently • areas within enclosed pressure vessels or storage
tanks containing oil and gas products
4) vents which frequently release small quantities, or
occasionally release larger quantities, of flammable • areas within 3m radius around vent pipes (releasing
gases to atmosphere flammable gases or vapours) which discharges con-
tinuously or for long periods
5) tanks or openings of the active mud circulating sys-
tem between the well and the final degasser dis- • areas over/near surface of flammable liquids in gen-
charge which may release gas during normal eral.
operation
2.1.3 Hazardous areas Zone 1
6) drilling operations in enclosed or semi-enclosed
spaces. a) Adequately ventilated closed or semi-enclosed spaces
containing primary grades of release. See [1.6], item b)
c) Secondary grades of release include the following:
b) Mechanically ventilated closed spaces separated by a
1) pumps and compressors with high integrity seals,
single bulkhead or deck from a tank intended for the
and valves, flanges and fittings containing flamma-
storage in bulk of flammable liquid or gas
ble fluids
c) In open spaces, the area within 3 m radius from primary
2) vents which release flammable gases intermittently
grades of release and from any ventilation outlet from a
to atmosphere
Zone 1 space
3) tanks or openings of the mud circulating system
from the final degasser discharge to the mud pump d) In open spaces, the area within 3 m from pig launcher
connection at the mud pit and receiver doors. This may be reduced to 1,5 m if the
equipment is washed through with nitrogen or water
4) Drilling, workover and wirelining operations in washed before opening
open spaces.
e) In open or semi-enclosed spaces, the area within 1.5 m
of the boundaries of any access to Zone 1
2 Classification of hazardous areas
f) Semi-enclosed spaces, such as inadequately ventilated
pits, ducts or similar structure situated in locations
2.1
which should otherwise be a Zone 2, but where their
2.1.1 General arrangement is such that gas dispersion cannot easily
occur
a) For the purpose of machinery and electrical installa-
tions, hazardous areas are classified as follows. Hazard- g) Following hazardous area classifications are to be com-
ous areas not covered in this paragraph should be plied with as applicable (generally for Mobile Offshore
classified in accordance with [1.2]. Drilling Units):
b) The hazardous areas as specified may be extended or 1) enclosed spaces containing any part of the mud-cir-
reduced depending on the actual arrangements in each culating system that has an opening into the spaces
case, by use of windshields, special ventilation arrange- and is between the well and the final degassing dis-
ments, structural arrangements (e.g. low deck head), etc. charge
c) Hazardous area classification of offshore mobile drilling 2) enclosed spaces or semi-enclosed locations that are
units is to comply with the provisions of [2.1.2] to below the drill floor and contain a possible source of
[2.1.4]. Hazardous area classification relevant to pro- release such as the top of a drilling nipple
duction test facilities onboard mobile or fixed units is to
be carried out in accordance with [2.1.5] and [2.1.6]. 3) enclosed spaces that are on the drill floor and which
are not separated by a solid floor from the space in
2.1.2 Hazardous areas Zone 0 item g) 2)
a) The internal spaces of closed tanks and pipes of the 4) in open or semi-enclosed spaces except as provided
mud-circulating system between the well and the final for in item g) 2), the area within 1,5 m of the bound-
degassing discharge as well as oil and gas products, e.g. aries of any openings to apparatus which is part of
escape gas outlet pipes, or spaces in which an oil-gas- the mud system as specified in item g) 1) or any
air mixture is continuously present or present for long access to Zone 1 spaces and the area within 3 m of
periods any ventilation outlets of Zone 1 spaces
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 335
Pt C, Ch 4, Sec 3
h) Based on above definitions, Zone 1 includes for exam- 5) the areas 1,5 m beyond the semi-enclosed locations
ple: specified in [2.1.3] items f) and g) 2)
• area above roof and outside sides of storage tanks 6) semi-enclosed derricks to the extent of their enclo-
• areas with a 3 m radius around the outlet vent pipes, sures above the drill floor or to a height of 3 m
pipelines and safety lines above the drill floor, whichever is greater
• rooms without ventilation with direct access from a i) Based on above definitions, Zone 2 includes for exam-
Zone 1 or a Zone 2 ple:
• rooms or parts of rooms containing secondary • area around flanges, connections, valves, etc.
sources of release, be where internal outlets indicate
Zone 2, but where efficient dilution of an explosive • areas outside of Zone 1, around the outlet of vent
atmosphere cannot be expected because of a lack of pipes, pipelines and safety valves
ventilation
• areas around vent openings from Zone 2 area.
• areas around ventilation opening from a Zone 1 area
• area around flexible pipelines and hoses 2.2 Provisions regarding mobile and fixed
• area around sample tacking points (valves, etc.) offshore units
• areas around seals of pumps, compressors, and sim-
ilar apparatus, if primary source of release. 2.2.1 Pipelines without flanges, connections, valves or
other similar fittings are not to be regarded as a source of
2.1.4 Hazardous areas Zone 2 release.
a) Adequately ventilated closed or semi-enclosed spaces 2.2.2 Certain areas and rooms are to be, if so indicated by
containing secondary grades of release (see [1.6] item the circumstances, classified as more hazardous zones than
c)) set out in these examples.
b) In open spaces, the area within a radius of 3 m from
secondary grades of release, any ventilation outlet from 2.2.3 Certain areas and rooms may under certain circum-
a Zone 2 space or from a space ventilated as per [1.5.1] stances and/or when special precautions are taken, be clas-
and containing primary grades of release sified as a less hazardous zone than indicated by these
examples. Such special circumstances may be, shielding or
c) The area within 1.5 m from flange joints, glands or other
reinforced ventilation arrangements.
fittings or openings as defined in [1.1.2] items c) and d)
d) The area within a 3 m radius from bunds or barriers 2.2.4 Enclosed rooms, without ventilation, with openings
intended to contain spillage of liquids defined in [1.1.2] to an area with explosion risks, are to be designed as the
item a) same, or as a more hazardous zone than such an area.
e) The areas 1,5 m beyond the Zone 1 area specified in
[2.1.3] 3 Recognised codes
f) Open spaces or semi-enclosed spaces within 1,5 m of
the boundaries of any access to a Zone 2 space unless 3.1
[4.1.1] is applicable
g) Air locks between Zone 1 and a non-hazardous area 3.1.1 In addition to the general provisions of this Section,
the Society may refer to the following recognised codes and
h) Following hazardous area classifications are to be com-
standards:
plied with as applicable (generally for Mobile Offshore
Drilling Units): • API RP 505 “Recommended Practice for Classification
1) enclosed spaces which contain open sections of the of Locations for Electrical Installations at Petroleum
mud circulating system from the final degassing dis- Facilities”
charge to the mud pump suction connection at the • IP Code of safe practice, Part 15 “Area Classification
mud pit Code for Petroleum Installations”
2) open locations within the boundaries of the drilling • IEC 60079-10 “Electrical apparatus for explosive gas
derrick up to a height of 3 m above the drill floor atmospheres - Part 10: Classification of hazardous
3) semi-enclosed locations below and contiguous with areas”
the drill floor and to the boundaries of the derrick or • IEC 60092-502 “Electrical installations in ships - Part
to the extent of any enclosure which is liable to trap 502: Tankers - Special features”
gases
• IEC 61892-7 “Mobile and fixed offshore units - Electri-
4) open locations below the drill floor and within a
cal installations - Part 7: Hazardous area”
radius of 3 m from a possible source or release such
as the top of a drilling nipple • IMO MODU Code.
336 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 3
4.1 Openings, access and ventilation 5.1.1 Attention is to be given to ventilation inlet and outlet
location and airflow in order to minimize the possibility of
4.1.1 Except for operational reasons access doors or other cross contamination. Inlets are to be located in non-hazard-
openings are not to be provided between: ous areas as high and as far away from any hazardous area
as practicable. Ventilation for hazardous areas is to be com-
• a non-hazardous space and a hazardous area
pletely separate from that used for non-hazardous areas.
• a Zone 2 space and a Zone 1 space.
Where such access doors or other openings are provided, 5.1.2 Hazardous enclosed spaces are to be ventilated to
any enclosed space not referred to in [2.1.3] or [2.1.4] or reduce the accumulation of explosive gas. Where possible,
[2.1.3] item h) or [2.1.4] item i) and having a direct access it shall eliminate the hazardous area or lessen the area clas-
to any Zone 1 location or Zone 2 location becomes the sification, (for example from Zone 0 where an explosive
same zone as the location except that: atmosphere is present continuously or for long period, to
Zone 1 where it is likely to occur in normal operation).
a) An enclosed space with direct access to any Zone 1 Where artificial ventilation is applied it is to be such that the
location can be considered as Zone 2 if: hazardous enclosed spaces are maintained with underpres-
• the access is fitted with a gas-tight door opening into sure in relation to the less hazardous spaces or areas and
the Zone 2 space, and non-hazardous enclosed spaces are maintained in overpres-
• ventilation is such that the air flow with the door sure in relation to adjacent hazardous locations (at a mini-
open is from the Zone 2 space into the Zone 1 loca- mum of 0,25 mbar).
tion, and
• loss of ventilation is alarmed at a manned control 5.2 Air inlets and discharges
station.
b) An enclosed space with direct access to any Zone 2 5.2.1 The arrangement of ventilation inlet and outlet open-
location is not considered hazardous if: ings in the space is to be such that the entire space is effi-
ciently ventilated, giving special consideration to location
• the access is fitted with a self-closing gas-tight door
of equipment which may release gas, and to spaces where
that opens into the non-hazardous location, and
gas may accumulate.
• ventilation is such that the air flow with the door
open is from the non-hazardous space into the Zone 5.2.2 The air inlets for the ventilation systems are to be
2 location, and located in a designated safe area and at least 3 m from any
• loss of ventilation is alarmed at a manned control hazardous area.
station. Where the inlet duct passes through a more hazardous area
c) An enclosed space with direct access to any Zone 1 the inlet duct is to have overpressure in relation to this area.
location is not considered hazardous if:
• the access is fitted with gas-tight self-closing doors 5.2.3 Air intakes and openings into the accommodation
forming an air lock, and spaces and all service and control station spaces are to be
fitted with closing devices. For toxic gases, these devices
• the space has ventilation overpressure in relation to
are to be operable from inside the space.
the hazardous space, and
• loss of ventilation overpressure is alarmed at a 5.2.4 The air inlets and discharges of the ventilation sys-
manned control station. tems are to be situated so that recirculation of the vented
Where ventilation arrangements of the intended safe vapours does not occur.
space are considered sufficient by the Society to prevent
In particular, the discharges from ventilation systems which
any ingress of gas from the Zone 1 location, the two self-
may contain hazardous vapours are to be located not less
closing doors forming an air lock may be replaced by a
than 8 m from the nearest air intake or opening to accom-
single self-closing gas-tight door which opens into the
modation, service and control station spaces or other safe
non-hazardous location and has no hold-back device.
spaces, and from all possible sources of ignition.
d) Notices warning that the doors are to be kept closed are
to be fitted whenever any of the above arrangement 5.2.5 Each air outlet from hazardous spaces is to be located
were adopted. in an outdoor area which in the absence of the considered
outlet is of the same or lesser hazard than the ventilated
4.2 Pipings space.
4.2.1 Piping systems are to be designed to preclude direct 5.2.6 The discharges from ventilation systems which may
communication between hazardous areas of different classi- contain vapours that present a hazard due to reaction with
fications and between hazardous and non-hazardous areas. each other are to be effectively segregated.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 337
Pt C, Ch 4, Sec 3
5.2.7 The outlet air from Zone 1 and Zone 2 spaces is to be 5.7 Ventilation and operation of rooms or
led in separate ducts to outdoor locations. The internal buildings protected by pressurization
spaces of such ducts belong to the same Zone as the inlet
space. Air inlet ducts designed for constant relative under- 5.7.1 Electrical apparatus liable to cause an ignition, may
pressures are to be rigidly constructed to avoid air leaks. be used in a room or building located in a hazardous area,
Non sparking fans are to be used. provided the ingress of the explosive atmosphere is pre-
vented by maintaining inside it a protective gas at a higher
5.3 Capacity of ventilation system to haz- pressure than that of the outside atmosphere.
ardous area spaces
5.7.2 During initial start-up or after shutdown, and what-
5.3.1 Ventilation is regarded as adequate if it is sufficient to ever the classification of the hazardous area, it is necessary,
prevent accumulation of flammable gas. before energizing any electrical apparatus in the room
which is not suitably protected for the classification of the
5.3.2 The capacity of the ventilation systems is normally to
area to:
be so that it allows not less than:
• 12 air changes per hour for enclosed spaces without a) either ensure that the internal atmosphere is not hazard-
stagnant areas, in particular those associated with ous (see Note 1), or proceed with prior purging of suffi-
hydrocarbon production cient duration that the internal atmosphere may be
• 8 air changes per hour for other enclosed spaces. considered as non-hazardous (see Note 2)
338 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 3
5.8.2 A minimum overpressure of 25 Pa (0,25 mbar) with will immediately alert the responsible personnel who will
respect to the outer atmosphere is to be maintained at all take the necessary action (see Tab 1).
points inside the room and its associated ducts at which
leaks are liable to occurs, all doors and windows being
closed. 6 Compressors and pumps
Note 1: This overpressure valueis to prevent the ingress of the
external atmosphere for wind speed up to approximately 3,5 m/s. 6.1 General
5.8.3 If there is any air consuming apparatus inside the 6.1.1 In general, air compressors are not to be installed in
pressurized room, the flow through the pressurization sys- hazardous areas. Where this is not practicable, alternative
tem is to be capable of covering all needs; if not the extra arrangements may be accepted, provided that the air inlets
air requiredis to be supplied by a separate system. are trunked or ducted from a safe space and that such trunk-
Note 1: The pressurization system may also include heating, venti- ing/ducting is fitted with gas detectors arranged to give
lation and air-conditioning devices over and above the apparatus audible and visual alarms and to shut down the compressor
necessary to comply with the above requirements. in the event of flammable and/or toxic gas or vapour enter-
ing the air inlets.
Note 2: The design of a pressurized room also needs to consider:
5.9.2 Following loss of pressurization, visible and audible 6.4.1 Pumps and compressors are to be fitted with remote
alarms are to be actuated; they are to be located where they emergency stop facilities.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 339
Pt C, Ch 4, Sec 4
340 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 4
Spaces (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Control stations (1) A-0 (d) A-0 A-60 A-0 A-15 A-60 A-15 A60 A-60 * A-0
Corridors (2) C B-0 B-0 B-0 A-60 A-0 A-0 A-0 * B-0
A-0 (b)
Accommodation spaces (3) C B-0 B-0 A-60 A-0 A-0 A-0 * C
A-0 (b)
Stairways (4) B-0 B-0 A-60 A-0 A-0 A-0 * B-0
A-0 (b) A-0 (b) A-0 (b)
Service spaces (low risk) (5) C A-60 A-0 A-0 A-0 * B-0
Service spaces (low risk) (5) A-15 A-0 A-0 A-0 * A-60 A-0 A-0 A-0 * A-0
Machinery spaces of (6) A-60 A-60 A-60 A-60 A-60 * (a) A-60 A-60 A-60 * A-0
category A
Other machinery spaces (7) A-15 A-0 A-0 A-0 A-0 A-0 * (a) A-0 A-0 * A-0
(a)
Hazardous areas (8) A-60 A-0 A-0 A-0 A-0 A-60 A-0 − A-0 − A-0
Service spaces (high risk) (9) A-60 A-0 A-0 A-0 A-0 A-0 A-0 A-0 A-0 * A-0
(c)
Open decks (10) * * * * * * * − * − *
Sanitary and similar spaces (11) A-0 A-0 * A-0 * A-0 A-0 A-0 A-0 * *
Note 1: Refer to Tab 1.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 341
Pt C, Ch 4, Sec 4
2.2.1 Where B class divisions are penetrated for the pas- 3.2.1 For units other than drilling units, the party applying
sage of electric cables, pipes, trunks, ducts, etc., or for the for classification is to specify, in order to enter this informa-
fitting of ventilation terminals, lighting fixtures and similar tion in the Design Criteria Statement, windows and side-
devices, arrangements shall be made to ensure that the fire scuttles which may face the drilling floor and/or be
resistance is not impaired. included in hazardous areas due to the drilling unit or fixed
platform for which the unit performs services and, if any,
communicate all necessary information about the extent of
2.3 Pipes penetrating A or B class divisions these zones.
2.3.1 Pipes penetrating A or B class divisions are to be of 3.2.2 Windows and sidescuttles, with the exception of cen-
materials approved by the Society having regard to the tem- tral control room windows, should be of the non-opening
perature such divisions are required to withstand. type. Central control room windows may be of the opening
type provided the design of such windows permits rapid
2.3.2 Where the Society may permit the conveying of oil closure. The Society may permit windows and sidescuttles
and combustible liquids through accommodation and serv- outside hazardous areas to be of the opening type.
ice spaces, the pipes conveying oil or combustible liquids
3.2.3 Windows and sidescuttles in boundaries which are
are to be of a material approved by the Society having
required to meet an "A-60" standard and which face the
regard to the fire risk.
drill floor area of the unit, or of the unit or fixed platform for
which the unit performs services, are to be:
3 Protection of openings in fire-resisting • either constructed to an "A-60" standard
divisions • or protected by a water-curtain
• or fitted with shutters of steel or equivalent material.
3.1 Doors in fire-resisting divisions
3.3 Openings and access in machinery and
3.1.1 The fire resistance of doors is to be equivalent to that working spaces
of the division in which they are fitted, this being deter-
mined in accordance with the Fire Test Procedures Code. 3.3.1 The number of skylights, doors, ventilators and open-
Doors and door frames in A class divisions are to be con- ings in funnels to allow exhaust ventilation and other open-
structed of steel. Doors in B class divisions are to be non- ings to machinery spaces is to be reduced to a minimum
combustible. External doors in superstructures and deck- consistent with the needs of ventilation and the proper and
houses should be constructed to at least A-0 class standard safe operation of the unit.
and be self-closing, where practicable. Doors fitted in
3.3.2 Skylights are to be made of steel and are to include
boundary bulkheads of machinery spaces of category A are
no glass panels. Suitable arrangements are to be made to
to be reasonably gas-tight and self-closing. However, if the
allow the release of smoke in the event of a fire in the space
machinery space is not protected by a fixed gas fire-extin-
to be protected.
guishing system, the doors needs not to be gas-tight.
Note 1: Where a door is fitted in an A class bulkhead which is also 3.3.3 Means of control are to be provided for closing
required to be watertight by the present Rules, this steel door need power-operated doors or actuating release mechanisms on
not to be fire tested nor insulated. doors other than power-operated watertight doors. The con-
trols are to be located outside the space concerned, where
3.1.2 Doors required to be self-closing are to not be fitted they will not be cut off in the event of fire in the space it
with hold-back hooks. However, hold-back arrangements serves.
fitted with remote release devices of the fail-safe type capa-
ble of being operated from a control station may be 3.3.4 Windows are not to be fitted in machinery space
accepted. boundaries. However, this does not preclude the use of
glass in control rooms within the machinery spaces.
3.1.3 In corridor bulkheads, ventilation openings may be
permitted in and under the doors of cabins, public spaces, 4 Protection of accommodation spaces,
offices and sanitary spaces. The openings should be pro- service spaces and control stations
vided only in the lower half of the door. Where such an
opening is in or under a door, the total net area of any such
opening or openings is not to exceed 0,05 m2. Where such 4.1
an opening is in cut in a door it should be fitted with a grille
4.1.1 All bulkheads required to be "B" class divisions are to
made of non-combustible material. Such openings are not
extend from deck to deck and to the deckhouse side or
to be provided in a door in a division forming a stairway
other boundaries, unless continuous "B" class ceilings
enclosure.
and/or linings are fitted on both sides of the bulkhead, in
Note 1: Except as permitted above, balancing openings or ducts which case the bulkhead may terminate at the continuous
between two enclosed spaces are prohibited. ceiling or lining.
342 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 4
4.1.3 Stairways which penetrate only a single deck are to 5.1 Ducts and dampers
be protected at least at one level by "A" or "B" class divi-
sions and self-closing doors so as to limit the rapid spread of 5.1.1 Ventilation ducts are to be of non-combustible mate-
fire from one deck to another. Personnel lift trunks are to be rial. However, short ducts, not generally exceeding 2 m in
protected by "A" class divisions. Stairways and lift trunks length and with a free cross-sectional area not exceeding
which penetrate more than a single deck are to be sur- 0,02 m2, need not be non-combustible, subject to the fol-
rounded by "A" class divisions and protected by self-closing lowing conditions:
doors at all levels. Self-closing doors are not to be fitted a) the ducts are made of a material which has low flame-
with hold-back hooks. However, hold-back arrangements spread characteristics
incorporating remote release fittings of the fail-safe type
b) the ducts are only used at the end of the ventilation
may be utilised. device, and
4.1.4 Air spaces enclosed behind ceilings, panellings or c) the ducts are not situated less than 600 mm, measured
linings are to be divided by close fitting draught stops along the duct, from an opening in an "A" or " B " class
spaced not more than 14 metres apart. division, including continuous " B " class ceiling.
Flexible bellows of combustible material may be used for
4.1.5 Except for insulation in refrigerated compartments,
connecting fans to the ducting in the air-conditionning
insulation material, pipe and vent duct lagging, ceilings, lin-
room.
ings and bulkheads are to be of non-combustible material.
Insulation of pipe fittings for cold service systems and Note 1: The term free cross-sectional area means, even in the case
of a pre-insulated duct, the area calculated on the basis of the inner
vapour barriers and adhesives used in conjunction with
diameter of the duct.
insulation need not be non-combustible, but they are to be
kept to a minimum and their exposed surfaces are to have 5.1.2 The following arrangements are to be tested in
low flame spread characteristics. In spaces where penetra- accordance with the Fire Test Procedures Code.
tion of oil products is possible, the surfaces of the insulation
are to be impervious to oil or oil vapours. a) fire dampers, including their relevant means of opera-
tion, and
4.1.6 The framing, including grounds and the joint pieces b) duct penetrations through "A" class divisions. However,
of bulkheads, linings, ceilings and draught stops is to be of the test is not required where steel sleeves are directly
non-combustible material. joined to ventilation ducts by means of riveted or
screwed flanges or by welding.
4.1.7 All exposed surfaces in corridors and stairway enclo-
sures and surfaces in concealed or inaccessible spaces in
accommodation and service spaces and control stations are 5.2 Arrangement of ducts
to have low flame-spread characteristics. Exposed surfaces
of ceilings in accommodation and service spaces and con- 5.2.1 Where ventilation ducts with a cross-sectional area
trol stations are to have low flame-spread characteristics. exceeding 0,02 m² pass through class "A" bulkheads or
decks, the opening is to be lined with a steel sheet sleeve
4.1.8 Bulkheads, linings and ceilings may have combusti- unless the ducts passing though the bulkheads or decks are
ble veneers provided that the thickness of such veneers is of steel in the vicinity of penetrations through the deck or
not to exceed 2 mm within any space other than corridors, bulkhead; the ducts and sleeves at such places are to com-
stairway enclosures and control stations where the thickness ply with the following:
is not to exceed 1,5 mm. Alternatively, veneers which have a) The ducts or sleeves are to have a thickness of at least
a calorific value not exceeding 45 MJ/m² of the area for the 3 mm and a length of at least 900 mm. When passing
thickness used may be accepted by the Society, irrespective through bulkheads, this length is to be divided prefera-
of the thickness of those veneers. bly into 450 mm on each side of the bulkhead. These
Note 1: For the calorific value, reference is made to ISO 1716:1973 ducts, or sleeve lining such ducts, are to be provided
“Building materials − Determination of calorific potential”. with fire insulation. The insulation is to have at least the
same fire integrity as the bulkhead or deck through
4.1.9 Primary deck coverings, if applied, are to be of type
which the duct passes. Equivalent penetration protec-
approved materials which do not readily ignite, or give rise
tion may be provided to the satisfaction of the Society.
to toxic or explosive hazards at elevated temperatures.
Note 1: Reference is made to Fire Test Procedure Code Annex I, Part 6.
b) Ducts with a cross-sectional area exceeding 0,075 m²,
except those serving hazardous areas, are to be fitted
4.1.10 Paints, varnishes and other finishes used on exposed with fire dampers in addition to meeting the require-
interior surfaces are not to offer an undue fire hazard in the ments of item a) above.
judgement of the Society, and are not to be capable of pro- The fire dampers are to operate automatically but are
ducing excessive quantities of smoke. They are to be type also to be capable of being closed manually from both
approved. sides of the bulkhead or deck. The dampers are to be
Note 1: Reference is made to Fire Test Procedure Code Annex I, provided with indicators showing whether they are
Part 2 and Part 5. open or closed.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 343
Pt C, Ch 4, Sec 4
Fire dampers are not required, however, where ducts lined with steel sheet sleeves of 900 mm in length divided
pass through spaces surrounded by "A" class divisions, preferably into 450 mm on each side of the bulkhead unless
without serving those spaces, provided those ducts have the duct is of steel for this length.
the same fire integrity as the divisions which they
pierce. The Society may, given special considerations, 5.3 Exhausts ducts from galley range
permit operation from one side of a division only.
5.3.1 Where they pass through accommodation spaces or
5.2.2 The ventilation system for machinery spaces of cate- spaces containing combustible materials, the exhaust ducts
gory A, galleys and hazardous areas are to be, in general, from galley ranges are to be of equivalent fire integrity to
separated from each other and from the ventilation systems class "A" divisions. Each such exhaust duct is to be fitted with:
serving other spaces, except that the galley ventilation sys-
• a grease trap readily removable for cleaning
tems on units of less than 4000 gross tonnage need not be
completely separated, but may be served by separate ducts • a fire damper located in the lower end of the duct
from a ventilation unit serving other spaces. In any case, an • arrangements, operable from within the galley, for shut-
automatic fire damper is to be fitted in the galley ventilation ting off the exhaust fans
duct near the ventilation unit. Ducts provided for ventila- • fixed means for extinguishing a fire within the duct.
tion of machinery spaces of category A, galleys and hazard-
ous areas are not to pass through accommodation and 5.4 Control of fire growth
service spaces or control stations. However, the Society
may permit relaxation from the present requirement, except 5.4.1 The main inlets and outlets of all ventilation systems
for the ducts serving hazardous areas passing through are to be capable of being closed from outside the spaces
accommodation spaces, control stations and galleys, pro- being ventilated.
vided that the ducts are:
a) Constructed of steel having a thickness of at least 3 mm 5.4.2 Power ventilation of accommodation spaces, service
for ducts of 300 mm in width or less and of at least spaces, control stations, machinery spaces and hazardous
5 mm for ducts of 760 mm in width and over; in the areas are to be capable of being stopped from an easily
case of ducts the width or diameter of which is between accessible position outside the space being served. The
300 mm and 760 mm, the thickness is to be obtained by accessibility of this position in the event of a fire in the
interpolation spaces served is to be specially considered. The means pro-
vided for stopping the power ventilation are to be entirely
b) Fitted with automatic fire dampers close to the bound- separate from the means provided for stopping ventilation
ary penetrated, and of other spaces.
c) Insulated to "A-60" standard from the machinery spaces
or galleys to a point at least 5 m beyond each fire damper, 5.4.3 The ventilation of the accommodation spaces and
or control stations is to be arranged in such a way as to prevent
the ingress of flammable, toxic or noxious gases, or smoke
d) Constructed of steel in accordance with a), and from surrounding areas.
e) Insulated to "A-60" standard throughout accommoda-
tion spaces, service spaces or control stations. 5.4.4 Means should be provided for stopping ventilating fans
serving machinery and working spaces and for closing all
5.2.3 Ducts provided for the ventilation of accommodation doorways, ventilators, annular spaces around funnels and
spaces, service spaces or control stations are not to pass other openings to such spaces. These means should be capa-
through machinery spaces of category A, galleys or hazard- ble of being operated from outside such spaces in case of fire.
ous areas. However, the Society may permit relaxation from
the present requirement, except for the ducts passing 5.4.5 Machinery driving forced and induced draught fans,
through hazardous areas, provided that: electric motor pressurization fans, oil fuel transfer pumps,
• the ducts where they pass through a machinery space of oil fuel unit pumps and other similar fuel pumps should be
category A or a galley are constructed of steel in accord- fitted with remote controls situated outside the space con-
ance with [5.2.2] item a) cerned so that they may be stopped in the event of a fire
arising in the space in which they are located.
• automatic fire dampers are fitted close to the boundaries
penetrated, and 5.4.6 Every oil fuel suction pipe from a storage, settling or
• the integrity of the machinery space or galley bounda- daily service tank situated above the double bottom should
ries is maintained at the penetrations, be fitted with a cock or valve capable of being closed from
outside the space concerned in the event of a fire arising in
or
the space in which such tanks are situated. In the special
• the ducts where they pass through a machinery space of case of deep tanks situated in any shaft or pipe tunnel,
category A or a galley are constructed of steel in accord- valves on the tanks should be fitted but controlled in the
ance with [5.2.2] item a), and event of fire may be effected by means of an additional
• are insulated to "A-60" standard within the machinery valve on the pipeline or lines outside the tunnel or tunnels.
space or galley.
5.4.7 All fuel pumps and combustion air fans or compres-
5.2.4 Ventilation ducts with a cross-sectional area exceed- sors are to be fitted with remote controls enabling to stop
ing 0,02 m² passing through "B" class bulkheads are to be them from outside the spaces in which they are located.
344 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 5
1 Emergency control stations 3.1.2 Detection and alarm systems are to be designed in
such a way they allow a satisfactory function testing without
interrupting the operation of the unit.
1.1 Number and location
3.1.3 The detection circuits are to be routed and protected
1.1.1 At least one emergency control stations is to be pro-
so as to minimise the risks of failure.
vided. For mobile offshore drilling units, at least two control
stations are to be provided. One of the stations is to be
located near the drilling console, if any, and the second sta- 4 Fixed fire detection and fire alarm
tion is to be at a suitable manned location outside the haz- systems
ardous areas.
4.1 General
1.2 Equipment
4.1.1 An automatic fire detection and fire alarm system
1.2.1 Emergency control stations referred to in the present
should be provided in all accommodation and service
Article are to be provided with:
spaces. Sleeping quarters are to be fitted with smoke detec-
• fire alarm detection panel tors.
• gas alarm detection panel
4.1.2 Periodically unattended machinery spaces
• manually operated contact makers for actuating the
general alarm system Fire detectors are to be fitted in normally unattended
machinery spaces containing propulsion equipment, fired
• an efficient means of communication between these sta-
boilers, internal combustion engines, oil purifiers and simi-
tions and all locations vital to the safety of the unit
lar equipment and so located that all potential fire outbreak
• emergency shut-down facilities. points are effectively guarded. The fire detection system is
subject to approval in each case. The fire detection main
2 Alarms indicator board is to be at a normally manned control sta-
tion.
2.1 Ventilation alarms Note 1: When additional classification notation AUTO is granted,
the provisions of Ch 3, Sec 7 are to be complied with.
2.1.1 Ventilation alarms are to be provided in accordance
with Ch 4, Sec 3, [4.1] on units and installations where haz- 4.1.3 Manually operated alarm system
ardous areas are present. In spaces normally occupied by personnel, which are not
covered by automatic fire detection and alarm systems, a
2.2 Mud systems level alarms manually operated fire alarm system with signal bells or
other adequate audible warning is to be installed.
2.2.1 For mobile offshore drilling units, a suitable audible
and visual alarm to indicate significant increase or decrease 4.2 Engineering specifications
in the level of the contents of the mud pit is to be provided
at the control station for drilling operations and at the mud 4.2.1 General requirements
pit. Equivalent means to indicate possible abnormal condi-
tions in the drilling system may be considered by the Soci- a) Any required fixed fire detection and fire alarm system
ety. with manually operated call points shall be capable of
immediate operation at all times.
3 Detection systems general design b) The fixed fire detection and fire alarm system shall not
be used for any other purpose, except that closing of fire
doors and similar functions may be permitted at the
3.1 General control panel.
3.1.1 Failure in an alarm detection panel and detector cir- c) The system and equipment shall be suitably designed to
cuit is to activate failure alarm. The automatic alarm system withstand supply voltage variation and transients, ambi-
is to be operative even during periods of main switchboard ent temperature changes, vibration, humidity, shock,
blackout. impact and corrosion normally encountered in units.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 345
Pt C, Ch 4, Sec 5
d) Fixed fire detection and fire alarm systems with a zone 4.2.4 Installation requirements
address identification capability shall be so arranged
a) Sections
that:
1) means are provided to ensure that any fault (e.g. 1) Detectors and manually operated call points are to
power break, short circuit, earth, etc.) occurring in be grouped into sections.
the loop will not render the whole loop ineffective Note 1: Section means group of fire detectors and manually oper-
Note 1: Loop means an electrical circuit linking detectors of vari- ated call points as shown in the indicating unit(s) required
ous sections in a sequence and connected (input and out- in item a) 3) of [4.2.5].
put) to the indicating unit(s).
2) A section of fire detectors which covers a control
2) all arrangements are made to enable the initial con-
station, a service space or an accommodation space
figuration of the system to be restored in the event of
is not to include a machinery space of category A.
failure (e.g. electrical, electronic, informatics, etc.)
For fixed fire detection and fire alarm systems with
3) the first initiated fire alarm will not prevent any other remotely and individually identifiable fire detectors,
detector from initiating further fire alarms, and a loop covering sections of fire detectors in accom-
4) no loop will pass through a space twice. When this modation, service spaces and control stations is not
is not practical (e.g. for large public spaces), the part to include sections of fire detectors in machinery
of the loop which by necessity passes through the spaces of category A.
space for a second time is to be installed at the max-
3) Where the fixed fire detection and fire alarm system
imum possible distance from the other parts of the
does not include means of remotely identifying each
loop.
detector individually, no section covering more than
4.2.2 Sources of power supply one deck within accommodation spaces, service
spaces and control stations is normally be permitted
The main (respective emergency) feeder is to run from the
except a section which covers an enclosed stairway.
main (respective emergency) switchboard to the change-
In order to avoid delay in identifying the source of
over switch without passing through any other distributing
fire, the number of enclosed spaces included in
switchboard.
each section is to be limited as determined by the
4.2.3 Component requirements Society. In no case more than fifty enclosed spaces is
to be permitted in any section. If the system is fitted
a) Detectors
with remotely and individually identifiable fire
1) Detectors are to be operated by heat, smoke or other detectors, the sections may cover several decks and
products of combustion, flame, or any combination serve any number of enclosed spaces.
of these factors. Detectors operated by other factors
indicative of incipient fires may be considered by b) Position of detectors
the Society provided that they are no less sensitive
1) Detectors are to be located for optimum perform-
than such detectors. Flame detectors are only to be
ance. Positions near beams and ventilation ducts or
used in addition to smoke or heat detectors.
other positions where patterns of air flow could
2) Smoke detectors required in stairways, corridors and adversely affect performance and positions where
escape routes within accommodation spaces are to impact or physical damage is likely are to be
be certified to operate before the smoke density avoided. Detectors which are located on the over-
exceeds 12,5% obscuration per metre, but not until head are to be at a minimum distance of 0,5 m away
the smoke density exceeds 2% obscuration per from bulkheads, except in corridors, lockers and
metre. Smoke detectors to be installed in other stairways.
spaces are to operate within sensitivity limits to the
satisfaction of the Society having regard to the 2) The maximum spacing of detectors is to be in
avoidance of detector insensitivity or oversensitivity. accordance with Tab 1. The Society may require or
permit different spacing to that specified in Tab 1 if
3) Heat detectors are to be certified to operate before based upon test data which demonstrate the charac-
the temperature exceeds 78°C but not until the tem- teristics of the detectors.
perature exceeds 54°C, when the temperature is
raised to those limits at a rate less than 1°C per c) Arrangement of electric wiring
minute. At higher rates of temperature rise, the heat
1) Electrical wiring which forms part of the system shall
detector is to operate within temperature limits to
be so arranged as to avoid galleys, machinery spaces
the satisfaction of the Society having regard to the
of category A and other enclosed spaces of high fire
avoidance of detector insensitivity or oversensitivity.
risk except where it is necessary to provide for fire
4) The operation temperature of heat detectors in dry- detection or fire alarms in such spaces or to connect
ing rooms and similar spaces of a normal high ambi- to the appropriate power supply.
ent temperature may be up to 130°C, and up to
140°C in saunas. 2) A loop of fire detection systems with a zone address
identification capability is not to be damaged at
5) All detectors shall be of a type such that they can be
more than one point by a fire.
tested for correct operation and restored to normal
surveillance without the renewal of any component.
346 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 5
Table 1 : Spacing of detectors 5.1.2 The detection system, where electrically supplied, is
to be fed automatically from an emergency source of power
Maximum Maximum Maximum by a separate feeder if the main source of power fails.
Type of
floor area distance apart distance away
detector
per detector between centres from bulkheads
5.2 Combustible gas detection and alarm
Heat 37 m2 9m 4,5 m systems
Smoke 74 m2 11 m 5,5 m
5.2.1 For mobile offshore drilling units, a fixed automatic
4.2.5 System control requirements combustible gas detection and alarm systems are to be pro-
vided for the following areas:
a) Visual and audible fire signals
1) The activation of any detector or manually operated a) Cellar deck
call point shall initiate a visual and audible fire sig- b) Drill floor
nal at the control panel and indicating units. If the
signals have not received attention within two min- c) Mud pit area
utes, an audible alarm shall be automatically
sounded throughout the crew accommodation and d) Shale shaker area
service spaces, control stations and machinery e) Enclosed spaces containing the open components of
spaces of category A. This alarm sounder system mud circulation system from the bell nipple to the mud
need not be an integral part of the detection system. pits.
2) The control panel shall be located on the central
control room or in the continuously manned central
5.3 Alarm
control station.
3) Indicating units are, as a minimum, to denote the 5.3.1 The gas detectors are to be connected to an audible
section in which a detector has been activated or and visual alarm system with indicators on the drill floor
manually operated call point has been operated. At and at the required emergency control stations. The alarm
least one unit is to be so located that it is easily system is to clearly indicate the location and concentration
accessible to responsible members of the crew at all of the gas hazard. The combustible gas detectors are to
times. One indicating unit is to be located on the alarm at not more than 25% and at 60% of the lower explo-
central control room if the control panel is located sive limit (LEL).
in the main fire control station.
4) Clear information is to be displayed on or adjacent 5.4 Portable gas monitoring devices
to each indicating unit about the spaces covered and
the location of the sections. 5.4.1 On drilling units or installations, or units and installa-
5) Power supplies and electric circuits necessary for the tions where hydrocarbons are processed or stored, at least
operation of the system are to be monitored for loss two portable gas detectors are to be provided each capable
of power or fault conditions as appropriate. Occur- of an accurate measurement of a flammable gas concentra-
rence of a fault condition is to initiate a visual and tion and at least two portable oxygen analysers.
audible fault signal at the control panel which shall
be distinct from a fire signal. 5.4.2 The gas detectors are to be of a type approved by the
b) Testing Society.
5 Gas detection system 5.5.2 Gas analysing units with non-explosion proof meas-
uring equipment may be located in areas outside hazardous
5.1 General areas in a normally manned control station provided that
the following requirements are complied with:
5.1.1 A fixed automatic gas detection and alarm system a) Sampling lines are not to run through gas safe spaces,
should be provided to the satisfaction of the Society, so except where permitted under item e).
arranged as to monitor continuously all enclosed areas of the
unit in which an accumulation of flammable gas may be b) The gas sampling pipes are to be equipped with flame
expected to occur. The system should be capable of indicating arresters. Sample gas is to be led to the atmosphere with
at the central control room by audible and visual means the outlets arranged at a sufficient distance from a source of
presence and location of an accumulation of flammable gas. ignition.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 347
Pt C, Ch 4, Sec 5
c) Bulkhead penetrations of sample pipes between safe be monitored by its own sampling point. At gas concen-
and hazardous areas are to be of a type approved and trations above 30% LFL inside the enclosure, the entire
have same fire integrity as the fire division penetrated. gas analysing unit is to be automatically shut down.
An isolating valve capable of manual operation is to be
fitted in each of the sampling lines as close to the bulk- e) Where the cabinet cannot be arranged directly on the
head as possible on the gas safe side. bulkhead, sample pipes are to be of steel or other equiv-
d) The gas detection equipment including piping sample alent material and without detachable connections,
pumps, solenoids, analysing units, etc. is to be located except for the connection points for isolating valves at
in a reasonably gas tight enclosure made of a fully the bulkhead and analysing unit, and are to be routed
enclosed steel cabinet with a gas tight door which is to on their shortest ways.
348 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 6
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 349
Pt C, Ch 4, Sec 6
d) The water fighting system is provided with a sufficient d) Nozzles should comply with the following requirements:
number of isolation and cut-off valves such that if a sec- • Standard nozzle sizes should be 12 mm, 16 mm and
tion of the system was to fail, it could be isolated and 19 mm or as near thereto as possible. Larger diame-
the remainder of the system would still be capable of ter nozzles may be permitted at the discretion of the
supplying water. Society.
Note 1: For plastic pipes, the level of the fire endurance test (L1, L2,
• For accommodation and service spaces, a nozzle
L3) requirements are given in Ch 1, App 2.
size greater than 12 mm need not be used.
2.3.2 Diameter of fire mains • For machinery spaces and exterior locations, the
The diameter of the fire main and water service pipes nozzle size should be such as to obtain the maxi-
should be sufficient for the effective distribution of the max- mum discharge possible from two jets of water at the
imum required discharge from the required fire pumps pressure specified in [2.2.7] from the smallest pump,
operating simultaneously. provided that a nozzle size greater than 19 mm need
not be used.
2.3.3 Pressure of the fire main
With the required fire pumps operating simultaneously, the 2.3.7 Shore connection
pressure maintained in the fire mains should be to the satis- a) The surface unit should be provided with at least one
faction of the Society and adequate for the safe and efficient
international shore connection complying with the
operation of all equipment supplied therefrom.
requirements of Ch 4, Sec 11, [2].
2.3.4 Routing of the fire main b) Facilities should be available enabling such a connec-
The fire main should, where practicable, be routed clear of tion to be used on any side of the unit.
hazardous areas and be arranged in such a manner as to
make maximum use of any thermal shielding or physical 2.4 Particular arrangements
protection afforded by the structure of the unit.
2.4.1 Intermediate storage tanks
2.3.5 Isolating valves
When intermediate storage tanks are used, in conditions
a) The fire main should be provided with isolating valves
defined in [2.2.1] to allow water supply to fire pumps and
located so as to permit optimum utilization in the event
in which water is kept at a prescribed level, the following
of physical damage to any part of the fire main.
requirements apply:
Note 1: For floating storage oil units, isolation valves are to be fitted
in the fire main at the accommodation block fronts in a pro- a) The intermediate storage tanks are to be of adequate
tected position and on the tank deck at intervals of not more cubic capacity and operated in such a way that, in con-
than 40 m to preserve the integrity of the fire main system in dition of the lowest permitted water level, it allows the
case of fire or explosion of on the cargo area. supply of the fire water main under capacity and pres-
b) The fire main should not have connections other than sure conditions as specified in [2.2.6] for a minimum
those necessary for fire-fighting purposes. period of 15 minutes without using filling possibilities,
or during the transition time before the working condi-
2.3.6 Hydrants, hoses and nozzles tions of the fire main are reached. In any case, the total
a) A cock or a valve should be fitted to serve each fire capacity of the tanks is to be not less than 10 m3. The
hydrant so that any fire hose may be removed while the intent being to allow for sufficient time for bringing a
fire pumps are operating. replenishment pump into service.
b) The number and position of the hydrants should be such b) The following features are to be provided on system
that at least two jets of water, not emanating from the using intermediate storage tanks:
same hydrant, one of which should be from a single • low water level alarm
length of fire hose, may reach any part of the unit nor-
mally accessible to those on board while the unit is • valves and pumps serving the intermediate storage
operating. A hose should be provided for every hydrant. tanks which are not readily accessible are to be pro-
vided means for remote operation
c) Fire hoses are to be of non perishable material and of a
type approved by the Society. They are to be of sufficient • two reliable and adequate means to replenish water
length to project a jet of water to any of the spaces in in the intermediate storage tanks are to be provided.
which they are required to be used. Each hose is to be These pumps are to be arranged in accordance with
provided with a dual-purpose nozzel and the necessary [2.2.4] and [2.2.7]. At least one of the replenishment
couplings. Hoses specified in this Chapter as “fire hoses” pumps is to be arranged for automatic operation.
are, together with any necessary fittings and tools, to be
2.4.2 Fire mains permanently loaded with water
kept ready for use in conspicuous positions near the
water service hydrants or connections. Fire hoses are to For particular units, the Society may consider a fire main
have a length of at least 10 m, but not more than: permanently loaded with water by means of:
• 15 m in machinery spaces a) a pressure tank associated with a dedicated replenish-
• 20 m in other spaces and open decks ment pump, or
• 25 m for open decks on units with a maximum b) a fire main arranged in loop and permanently pressu-
breadth in excess of 30 m. rized by jockey pumps provided in sufficient number.
350 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 6
In that case, the ready availability of water supply is to be 4 Fixed fire-extinguishing systems
such that at least one effective jet of water is immediately
available from any hydrant and so as to ensure the continu-
4.1 Types of fixed fire-extinguishing systems
ation of the output of water by the automatic starting of one
of the required fire pump. 4.1.1 A fixed fire extinguishing system required by [5] may
be any of the following systems:
3 Portable fire extinguishers a) a fixed gas fire-extinguishing system complying with the
provisions of Ch 4, Sec 11
3.1 General b) a fixed high-expansion foam fire-extinguishing system
complying with the provisions of Ch 4, Sec 11, and
3.1.1 The Society may require tests to be carried out to ver-
c) a fixed pressure water-spraying fire-extinguishing system
ify the efficiency of the extinguishers provided on board the
complying with the provisions of Ch 4, Sec 11
unit.
d) any other fixed fire extinguishing system considered
equivalent by the Society and of a type approved by the
3.2 Type and design Society.
3.2.1 Portable fire extinguishers are to comply with the 4.1.2 Where a fixed fire-extinguishing system not required
requirements of Ch 4, Sec 11. by this Chapter is installed, it shall meet the relevant
requirements of this Chapter.
3.3 Arrangement of fire extinguishers SOLAS
MSC
tation toII-2/7.5;
IACS Circ.
Unified
SOLAS RINA3.5.1
847)Interpretation
(having
II-2/7.5 the
(IMOsame
SC31
MSCwording
to
Circ.
SOLAS
847))
of IMO
II-2/7.5
Interpre-
(IMO
4.1.3 Fire-extinguishing systems using Halon 1211, 1301,
3.3.1 Accommodation spaces, service spaces and control and 2402 and perfluorocarbons are to be prohibited.
stations are to be provided with portable fire extinguishers
of appropriate types and in sufficient number to the satisfac- 4.1.4 In general, the Society dees not not permit the use of
tion of the Society. steam as a fire-extinguishing medium in fixed fire-extin-
guishing systems. Where the use of steam is permitted by
SOLAS
The II-2/6.7;
number andRINA
the4.7.1
type of portable fire extinguishers the Society, it shall be used only in restricted areas as an
required for the above-mentioned spaces are to be as fol- addition to the required fire-extinguishing system and shall
lows: comply with the requirements of Ch 4, Sec 11.
• in accommodation spaces: at least one water extin-
guisher or equivalent in each corridor and one for each 4.2 Closing appliances for fixed gas fire-
deck area not exceeding 250 m², carbon dioxide fire
extinguishing systems
extinguishers are not to be placed in accommodation
spaces 4.2.1 Where a fixed gas fire-extinguishing system is used,
• in any service space where deep fat cooking equipment openings which may admit air to or allow gas to escape
is installed: at least one foam extinguisher or equivalent from, a protected space is to be capable of being manually
• in the proximity of any paint or flammable product closed from outside the protected space.
locker: at least one foam extinguisher or equivalent SOLAS II-2/5.1.4; RINA3.1.4
• in control stations: at least one CO2 extinguisher or 4.3 Storage rooms of fire-extinguishing
equivalent for each space. In control stations and other medium
spaces containing any electrical equipment or appli-
4.3.1 When the fire-extinguishing medium is stored outside
ances necessary for the safety of the unit, fire extinguish-
a protected space, it is to be stored in a room which is
ers are to be provided whose extinguishing media are
located behind the forward collision bulkhead, if any, and is
neither electrically conductive nor harmful to the equip-
used for no other purposes. Any entrance to such a storage
ment and appliances.
room is to be preferably from the open deck and is to be
RINA Classification requirement (RINA 4.7.2 modified) independent of the protected space. If the storage space is
3.3.2 One of the portable fire extinguishers intended for located below deck, it is to be located no more than one
use in any space is to be stowed near the entrance to that deck below the open deck and is to be directly accessible
space. by a stairway or ladder from the open deck. Spaces which
SOLAS II-2/6.6; RINA 4.6.1 are located below deck or spaces where access from the
3.3.3 Instruction plates are to be fitted, either near the open deck is not provided are to be fitted with a mechanical
extinguishers or on the extinguishers themselves, stating ventilation system designed to take exhaust air from the bot-
that a non-recharged extinguisher is not to be put back into tom of the space and are to be sized to provide at least 6 air
place. changes per hour. Access doors are to open outwards, and
bulkheads and decks, including doors and other means of
3.3.4 Fire extinguishers are to be situated ready for use at closing any opening therein, which form the boundaries
easily places, which can be reached quickly and easily at between such rooms and adjacent enclosed spaces, are to
any time in the event of a fire, and in such a way that their be gastight. For the purpose of the application of Ch 4, Sec
serviceability is not impaired by the weather, vibration or 4, [1.2], such storage rooms are to be treated as fire control
other external factors. stations.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 351
Pt C, Ch 4, Sec 6
352 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 6
5.3 Machinery spaces containing internal b) There is to be a sufficient number of portable foam
combustion machinery extinguishers or equivalent which are to be so located
that no point in the space is more than 10 m walking
5.3.1 Fixed fire-extinguishing systems distance from an extinguisher and that there are at least
two such extinguishers in each such space, except that
Machinery spaces of category A containing internal com- such extinguishers are not to be required in addition to
bustion machinery are to be provided with one of the fixed any provided in compliance with item b) of [5.2.2].
fire-extinguishing systems required in [4.1].
SOLAS II-2/7.3; RINA 5.3.1
SOLAS II-2/7.2; RINA 5.2.1 c) There is to be at least one CO2 or powder extinguisher
in the proximity of any electric switchboard or section
5.3.2 Additional fire-extinguishing arrangements
board having a power of 20 kW and upwards.
a) There is to be at least one portable foam applicator unit
RINA Classification requirement
of a type approved by the Society.
5.5 Other machinery spaces
Note 1: Refer to Note 1 in [5.2.2].
b) There sare to be in each such space approved foam-type 5.5.1 Where, in the opinion of the Society, a fire hazard
fire extinguishers, each of at least 45 l capacity or equiv- exists in any machinery space for which no specific provi-
alent, sufficient in number to enable foam or its equiva- sions for fire-extinguishing appliances are prescribed in
lent to be directed onto any part of the fuel and [5.2], [5.3] and [5.4], there is to be provided in or adjacent
lubricating oil pressure systems, gearing and other fire to that space, such a number of approved portable fire
hazards. In addition, there sis to be provided a sufficient extinguishers or other means of fire extinction as the Society
number of portable foam extinguishers or equivalent may deem sufficient.
which are to be so located that no point in the space is SOLAS II-2/7.4; RINA 5.4.1
more than 10 m walking distance from an extinguisher
and that there are at least two such extinguishers in each 6 Fire-extinguishing arrangements in
such space. For smaller spaces of cargo units, the Soci- service spaces
ety may consider relaxing this requirement.
SOLAS II-2/7.2; RINA 5.2.1 6.1 Spaces containing flammable liquid
c) In the case of machinery spaces containing both boilers
and internal combustion engines, [5.2] and [5.3] apply,
with the exception that one of the foam fire extinguish- 6.1.1 Paint lockers are to be protected by:
ers of at least 45 l capacity or equivalent may be omitted a) a carbon dioxide system, designed to give a minimum
provided that the 136 l extinguisher can efficiently and volume of free gas equal to 40% of the gross volume of
readily protect the area covered by the 45 l extinguish- the protected space
ers.
b) a dry powder system, designed for at least 0,5 kg pow-
IACS Unified Interpretation SC30 der/m3
5.4 Machinery spaces containing steam tur- c) a water spraying or sprinkler system, designed for 5 l/m2
bines or enclosed steam engines min. Water spraying systems may be connected to the
fire main of the unit, or
5.4.1 Fixed fire-extinguishing systems
d) a system providing equivalent protection, as determined
In spaces containing steam turbines or enclosed steam by the Society.
engines used for main propulsion or other purposes having
in the aggregate a total output of not less than 375 kW, one In all cases, the system is to operable from outside the pro-
of the fire-extinguishing systems specified in [4.1] is to be tected space.
provided if such spaces are periodically unattended.
6.1.2 Flammable liquid lockers are to be protected by an
appropriate fire-extinguishing arrangement approved by the
5.4.2 Additional fire-extinguishing arrangements
Society.
a) There are to be approved foam fire extinguishers, each
SOLAS II-2/18.7; RINA 10.2.7
of at least 45 l capacity or equivalent, sufficient in
6.1.3 For lockers of a deck area of less than 4 m 2, which do
number to enable foam or its equivalent to be directed
not give access to accommodation spaces, a portable car-
on to any part of the pressure lubrication system, on to
bon dioxide fire extinguisher sized to provide a minimum
any part of the casings enclosing pressure-lubricated
volume of free gas equal to 40% of the gross volume of the
parts of the turbines, engines or associated gearing, and
space may be accepted in lieu of a fixed system. A dis-
any other fire hazards. However, such extinguishers are
charge port is to be arranged in the locker to allow the dis-
not to be required if protection, at least equivalent to
charge of the extinguisher without having to enter into the
that required by this item, is provided in such spaces by
protected space. The required portable fire extinguisher is
a fixed fire-extinguishing system fitted in compliance
to be stowed adjacent to the port. Alternatively, a port or
with [4.1].
hose connection may be provided to facilitate the use of fire
SOLASis to-2/7.3; RINA 5.3.1 main water.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 353
Pt C, Ch 4, Sec 6
6.2 Deep-fat cooking equipment c) arrangements for automatically shutting off the electri-
cal power upon activation of the fire-extinguishing sys-
6.2.1 Deep-fat cooking equipment is to be fitted with the tem
following: d) an alarm for indicating operation of the fire-extinguish-
ing system in the galley where the equipment is
a) an automatic or manual fire-extinguishing system tested installed, and
to an international standard
e) controls for manual operation of the fire-extinguishing
b) a primary and backup thermostat with an alarm to alert system which are clearly labelled for ready use by the
the operator in the event of failure of either thermostat crew.
354 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 7
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 355
Pt C, Ch 4, Sec 8
SECTION 8 ESCAPE
1 Notification of people on board c) All stairways in accommodation and service spaces and
control stations are to be of steel frame construction
except where the Society sanctions the use of other
1.1 General emergency alarm system equivalent material.
1.1.1 A general emergency alarm system required in Ch 2 d) Escape routes are to be of suitable size to enable quick
Sec 3 [7.14] is to be used for notifying personnel on board and efficient movement of the maximum of personnel
of a fire. who may require to use them, and for easy manoeuvring
of fire-fighting equipment and use of stretchers.
e) Doors in escape routes are, in general, to open in way of
2 Means of escape the direction of escape, except that:
1) individual cabin doors may open into the cabins in
2.1 General requirements
order to avoid injury to persons in the corridor when
the door is opened, and
2.1.1 Unless expressly provided otherwise in this Article, at
least two widely separated and ready means of escape are 2) doors in vertical emergency escape trunks may open
to be provided from all spaces or groups of spaces. out of the trunk in order to permit the trunk to be
used both for escape and for access.
Note 1: In case notation PROC is not granted to the unit, escape
routes in the topsides modules are not covered by the present Sec- f) At all levels of accommodation there are to be provided
tion. at least two widely separated means of escape from
each restricted space or group of spaces.
2.1.2 Lifts are not to be considered as forming one of the
means of escape as required by this Section. 2.2.2 Escape from spaces below the lowest open deck
Below the lowest open deck the main means of escape is to
2.1.3 Embarkation areas are to be protected against the
be a stairway and the second escape may be a trunk or a
effects of gas, smoke and heat.
stairway.
2.1.4 Every escape route should be readily accessible and 2.2.3 Escape from spaces above the lowest open deck
unobstructed and all exit doors along the route should be
readily operable. Above the lowest open deck the means of escape are to be
stairways or doors to an open deck or a combination
2.1.5 For drilling units, consideration should be given by thereof.
the Society to the sitting of superstructures and deckhouses
such that in the event of fire at the drill floor at least one 2.2.4 Dead-end corridors
escape route to the embarkation position and survival craft No dead-end corridors having a length of more than 7 m
is protected against radiation effects of that fire as far as are to be accepted.
practicable.
2.2.5 Continuity of escape routes
2.2 Means of escape from control stations, The number and continuity of escape routes are to be at the
accommodation spaces and service satisfaction of the Society.
spaces
2.2.6 Precautions against hazardous areas
2.2.1 General requirements The escape routes are to be routed, as far as practicable,
outside hazardous areas and due consideration is to be
a) Stairways should normally be used for means of vertical given to protection of personnel from effects of gas, smoke
escape; however, a vertical ladder may be used for one and heat.
of the means of escape when the installation of a stair-
way is shown to be impracticable. 2.2.7 Dispensation from one of the two means of
b) In every general area which is likely to be regularly escape
manned or in which personnel are accommodated at Exceptionally, the Society may permit only one of the
least two separate escape routes should be provided, sit- means of escape, due regard being paid to the nature and
uated as far apart as practicable, to allow ready means location of spaces and to the number of persons who might
of escape to the open decks and embarkation stations. normally be accommodated or employed here.
356 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 8
2.3 Means of escape from machinery spaces internal dimensions of at least 800 mm x 800 mm
and is to have emergency lighting provisions, or
2.3.1 Means of escape from each machinery space are to 2) one steel ladder leading to a door in the upper part
comply with the following provisions: of the space from which access is provided to the
open deck and, additionally, in the lower part of the
a) Escape from machinery spaces of category A: space and in a position well separated from the lad-
Except as provided in the following item b), two means der referred to, a steel door capable of being oper-
of escape are to be provided from each machinery ated from each side and which provides access to a
space of category A. In particular, one of the following safe escape route from the lower part of the space to
provisions is to be complied with: the open deck.
b) Dispensation from two means of escape:
1) Two sets of steel ladders, as widely separated as pos-
Exceptionally, one means of escape may be permitted,
sible, leading to doors in the upper part of the space,
due regard being paid to the nature and location of
similarly separated and from which access is pro-
spaces and to the number of persons who might nor-
vided to the open deck. One of these ladders is to be
mally be employed there
located within a protected enclosure that satisfies
Ch 4, Sec 4, [1.2.2], category (4), from the lower c) Escape from machinery spaces other than those of cate-
part of the space it serves to a safe position outside gory A:
the space. Self-closing fire doors of the same integ- From machinery spaces other than those of category A,
rity standards are to be fitted in the enclosure. The two escape routes are to be provided except that a sin-
ladder is to be fixed in such a way that heat is not gle escape route may be accepted for spaces that are
transferred into the enclosure through non-insulated entered only occasionally and for spaces where the
fixing points. The enclosure is to have minimum maximum travel distance to the door is 5 m or less.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 357
Pt C, Ch 4, Sec 9
358 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 10
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 359
Pt C, Ch 4, Sec 10
e) at least two dual-purpose nozzles (jet/spray) and hoses suf- tems. The system is to be capable of being control-
ficient to reach any part of the helicopter deck. The noz- led from a position outside such spaces.
zles and hoses are to be of a type approved by the Society 2) The ventilation system is to be such as to prevent air
f) two sets of fire-fighter’s outfits, and stratification and the formation of air pockets.
g) at least the following equipment, stored in a manner 3) Ventilation fans are to be of non-sparking type.
that provides for immediate use and protection from the c) Indication of ventilation systems
elements:
Means are to be provided on the central control room to
• adjustable wrench indicate any loss of the required ventilating capacity.
• blanket, fire-resistant d) Closing appliances and ducts
• cutters, bolt 60 cm Arrangements are to be provided to permit a rapid shut-
• hook, grab or salving down and effective closure of the ventilation system
• hacksaw, heavy duty complete with 6 spare blades from outside of the space in case of fire, taking into
• ladder account the weather and sea conditions.
• lift line 5 mm diameter and 15 m in length e) Permanent openings
• pliers, side-cutting Permanent openings in the side plating, the ends or
deckhead of the space are to be so situated that a fire in
• set of assorted screwdrivers, and
the space containing the refuelling installations does not
• harness knife complete with sheath. endanger stowage areas and embarkation stations for
h) Fire extinguishing arrangements for the protection of the survival craft and accommodation spaces, service spaces
fuel storage/fuel pumping are to be at the satisfaction of and control stations in superstructures and deckhouses
the Society. above the spaces containing the refuelling installations.
360 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 11
3 Fire extinguishers
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 361
Pt C, Ch 4, Sec 11
3.2.2 Portable foam applicator 3) The storage of the fire extinguishing medium is not
A portable foam applicator unit consists of a foam nozzle of permitted within spaces which may contain air/flam-
an inductor type capable of being connected to the fire mable gas mixtures.
main by a fire hose, together with a portable tank contain- c) System control requirements
ing at least 20 l of foam forming liquid and one spare tank
1) The necessary pipes for conveying fire-extinguishing
of foam forming liquid. The nozzle is to be capable of pro-
medium into the protected spaces are to be pro-
ducing foam suitable for extinguishing an oil fire, at the rate
vided with control valves so marked as to indicate
of at least 1,5 m3/min. clearly the space to which the pipes are led. Suitable
provision is to be made to prevent inadvertent
4 Fixed gas fire-extinguishing systems release of the medium into the space. The pipes may
pass through accommodation areas provided that
4.1 Engineering specifications they are of substantial thickness and that their tight-
ness is verified with a pressure test, after their instal-
4.1.1 General lation, at a pressure head not less than 5 N/mm2. In
addition, pipes passing through accommodation
a) Fire-extinguishing medium
areas are to be joined only by welding and are not to
1) Where the quantity of the fire-extinguishing medium be fitted with drains or other openings within such
is required to protect more than one space, the spaces. The pipes are not to pass through refriger-
quantity of medium available need not be more than ated spaces.
the largest quantity required for any one space so Control valves are to be capable of local operation.
protected.
The open or closed position of control valves is to be
2) Where the volume of free air contained in air receiv- indicated.
ers in any space is such that, if released in such
Means are to be provided in order to permit the
space in the event of fire, such release of air within
blowing through each branch line of the piping sys-
that space would seriously affect the efficiency of
tem downstream of the master (control) valves.
the fixed fire-extinguishing system, the Society shall
require the provision of an additional quantity of 2) Means shall be provided for automatically giving
fire-extinguishing medium. audible warning of the release of fire-extinguishing
medium into spaces in which personnel normally
The volume of starting air receivers, converted to
work or to which they have access. The pre-dis-
free air volume, is to be added to the gross volume
charge alarm is to be automatically activated (e.g. by
of the machinery space when calculating the neces-
opening of the release cabinet door). The alarm is to
sary quantity of the fire-extinguishing medium.
operate for the length of time needed to evacuate
Alternatively, a discharge pipe from the safety valves
the space, but in no case less than 20 seconds
may be fitted and led directly to the open air.
before the medium is released.
3) Means are to be provided for the crew to safely Where audible alarms are fitted to warn of the release
check the quantity of the fire-extinguishing medium of fire-extinguishing medium into pump rooms, they
in the containers. may be of the pneumatic or electrical type:
4) Containers for the storage of fire-extinguishing • Pneumatically operated alarms
medium and associated pressure components shall
Air operated alarms may be used provided the
be designed to pressure codes of practice to the sat-
air supply is clean and dry.
isfaction of the Society having regard to their loca-
tions and maximum ambient temperatures expected • Electrically operated alarms
in service. When electrically operated alarms are used, the
arrangements are to be such that the electrical
b) Installation requirements
actuating mechanism is located outside the
1) The piping for the distribution of fire-extinguishing pump room except where the alarms are certi-
medium is to be arranged and discharge nozzles so fied intrinsically safe.
positioned that a uniform distribution of the medium Electrically operated alarms are to be supplied with
is obtained. power from the main and an emergency source of
In large cargo spaces, at least two distribution pipes power. They are to differ from other signals transmit-
are to be provided, one on the fore part, the second ted to the protected space.
at the aft part. 3) The means of control of any fixed gas fire-extinguish-
In machinery spaces, the discharge nozzles are to be ing system shall be readily accessible, simple to
positioned in the upper and lower parts of these operate and shall be grouped together in as few loca-
spaces. tions as possible at positions not likely to be cut off
2) Except as otherwise permitted by the Society, pres- by a fire in a protected space. At each location there
sure containers required for the storage of the fire- shall be clear instructions relating to the operation of
extinguishing medium, other than steam, are to be the system having regard to the safety of personnel.
located outside the protected spaces in accordance 4) Automatic release of fire-extinguishing medium is not
with Ch 4, Sec 6, [4.3]. to be permitted, except as permitted by the Society.
362 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 11
4.1.2 Carbon dioxide systems - General d) Piping and accessories are to generally satisfy the rele-
a) Quantity of fire-extinguishing medium vant requirements of Part C, Chapter 1.
1) For cargo spaces the quantity of carbon dioxide e) For systems where carbon dioxide is stored at ambient
available shall, unless otherwise provided, be suffi- temperature, the thickness of steel pipes is not to be less
cient to give a minimum volume of free gas equal to than the values given in Tab 2.
30% of the gross volume of the largest cargo space Slightly smaller thicknesses may be accepted provided
to be protected in the unit. they comply with national standards.
2) For machinery spaces the quantity of carbon dioxide The thickness of threaded pipes is to be measured at the
carried is to be sufficient to give a minimum volume bottom of the thread.
of free gas equal to the larger of the following vol-
f) Pipes are to be appropriately protected against corro-
umes, either:
sion. Steel pipes are to be, at least, zinc or paint coated,
• 40% of the gross volume of the largest machin- except those fitted in machinery spaces, with the reser-
ery space so protected, the volume to exclude vation of the Society’s acceptance.
that part of the casing above the level at which
the horizontal area of the casing is 40% or less g) After mounting onboard, and in complement to tests
of the horizontal area of the space concerned and inspections at the Manufacturer’s workshop, as per
taken midway between the tank top and the low- requirements of Part C, Chapter 1, carbon dioxide pipes
est part of the casing, or and their accessories are to undergo the following tests:
• 35% of the gross volume of the largest machin- • pipe lengths between bottles and master valves:
ery space protected, including the casing. hydraulic test, at the workshop or on board, at 128
In the calculation of 35% of the above-men- bar. When the hydraulic test is carried out at the
tioned volume, the net volume of the funnel is to workshop, at least test with inert gas or air, at 7 bar,
be considered up to a height equal to the whole is to be carried out on board.
casing height if the funnel space is in open con- • pipe lengths between master valves and nozzles:
nection with the machinery space without inter- test on board with inert gas or air, at 7 bar.
position of closing means.
The master valves are to undergo a hydraulic test at 128
3) For the purpose of this item the volume of free car- bar.
bon dioxide is to be calculated at 0,56 m3/kg.
4) For machinery spaces, the fixed piping system is to Table 2 : Minimum wall thickness for steel pipes
be such that 85% of the gas can be discharged into for CO 2 fire-extinguishing systems
the space within 2 minutes.
b) Controls Minimum wall thickness (mm)
External diameter
1) Carbon dioxide systems are to comply with the fol- (mm) Between bottles Between master
lowing requirements: and master valves valves and nozzles
• two separate controls are to be provided for 21,3 - 26,9 3,2 2,6
releasing carbon dioxide into a protected space 30,0 - 48,3 4,0 3,2
and to ensure the activation of the alarm. One
51,0 - 60,3 4,5 3,6
control is to be used for opening the valve of the
piping which conveys the gas into the protected 63,5 - 76,1 5,0 3,6
space and a second control is to be used to dis- 82,5 - 88,9 5,6 4,0
charge the gas from its storage containers, and
101,6 6,3 4,0
• the two controls shall be located inside a release
box clearly identified for the particular space. If 108,0 - 114,3 7,1 4,5
the box containing the controls is to be locked, a 127,0 8,0 4,5
key to the box shall be in a break-glass-type enclo- 133,0 - 139,7 8,0 5,0
sure conspicuously located adjacent to the box.
152,4 - 168,3 8,8 5,6
4.1.3 High-pressure carbon dioxide systems
a) The system is to be designed for an ambient temperature 4.1.4 Low-pressure carbon dioxide systems
range of 0°C/55°C, as a rule. When carbon dioxide, instead of being contained in non-
b) Containers for the storage of the fire-extinguishing refrigerated high pressure bottles, is contained in refriger-
medium are to be designed and tested in accordance ated low pressure vessels, in addition to the requirements in
with the relevant requirements of Part C, Chapter 1. [4.1.2] the following are to be complied with.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 363
Pt C, Ch 4, Sec 11
364 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 11
5) If deemed necessary by the Society, a discharge test 3) The foam generator, its sources of power supply,
may be required to check the fulfilment of the foam-forming liquid and means of controlling the
requirements of item d) 3) above. system sare to be readily accessible and simple to
operate and are to be grouped in as few locations as
4.2 Equivalent fixed gas fire-extinguishing possible at positions not likely to be cut off by a fire
systems in the protected space.
4.2.1 Fixed gas fire-extinguishing systems equivalent to those 5.1.3 Fixed low-expansion foam fire-extinguishing
systems in machinery spaces
specified in [4.1] are to be of a type approved by the Society.
a) Quantity and foam concentrates
5 Fixed foam fire-extinguishing systems 1) The foam concentrates of low-expansion foam fire-
extinguishing systems shall be approved by the Society.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 365
Pt C, Ch 4, Sec 11
5) The pump may be driven by independent internal 7.1.2 Sources of power supply
combustion machinery, but, if it is dependent upon There are to be not less than two sources of power supply
power being supplied from the emergency generator for the sea water pump and automatic alarm and detection
fitted in compliance with the provisions of Ch 1, Sec system. If the pump is electrically driven, it shall be con-
2, Part C, Chapter 2, as appropriate, the generator nected to the main source of electrical power, which shall
shall be so arranged as to start automatically in case be capable of being supplied by at least two generators. The
of main power failure so that power for the pump feeders are to be so arranged as to avoid galleys, machinery
required by the previous item 4) is immediately spaces and other enclosed spaces of high fire risk except in
available. The independent internal combustion so far as it is necessary to reach the appropriate switch-
machinery for driving the pump shall be so situated boards. One of the sources of power supply for the alarm
that a fire in the protected space or spaces will not and detection system shall be an emergency source. Where
affect the air supply to the machinery. one of the sources of power for the pump is an internal
b) Installation requirements combustion engine, it shall, in addition to complying with
the provisions of item c) of [7.1.4], be so situated that a fire
1) The system may be divided into sections, the distri-
in any protected space will not affect the air supply to the
bution valves of which are to be operated from eas-
machinery.
ily accessible positions outside the spaces to be
protected so as not to be readily cut off by a fire in 7.1.3 Component requirements
the protected space.
a) Sprinklers
2) The pump and its controls are to be installed outside
the space or spaces to be protected. It shall not be 1) The sprinklers shall be resistant to corrosion by the
possible for a fire in the space or spaces protected marine atmosphere. In accommodation and service
by the water-spraying system to put the system out of spaces the sprinklers shall come into operation
action. within the temperature range from 68°C to 79°C,
except that in locations such as drying rooms, where
c) System control requirements high ambient temperatures might be expected, the
The system is to be kept charged at the necessary pres- operating temperature may be increased by not
sure and the pump supplying the water for the system is more than 30°C above the maximum deckhead tem-
to be put automatically into action by a pressure drop in perature.
the system.
b) Pressure tanks
d) Installation requirements for machinery spaces
1) A pressure tank having a volume equal to at least
Nozzles are to be fitted above bilges, tank tops and twice that of the charge of water specified in this
other areas over which oil fuel is liable to spread and item is to be provided. The tank is to contain a
also above other specific fire hazards in the machinery standing charge of fresh water, equivalent to the
spaces. amount of water which would be discharged in one
minute by the pump referred to in item c) 2) below,
6.1.2 Equivalent water-mist fire-extinguishing
and the arrangements are to be provided for main-
systems
taining an air pressure in the tank such as to ensure
Water-mist fire-extinguishing systems for machinery spaces
that where the standing charge of fresh water in the
and cargo pump rooms are to be approved by the Society.
tank has been used the pressure will be not less than
the working pressure of the sprinkler, plus the pres-
6.2 Particular requirements for wellhead, sure exerted by a head of water measured from the
production and drilling areas bottom of the tank to the highest sprinkler in the sys-
tem. Suitable means of replenishing the air under
6.2.1 The system is to be such as to provide a water applica- pressure and of replenishing the fresh water charge
tion of at least 12 l/m2/min and the entire area limited by the in the tank are to be provided. A glass gauge is to be
extremities of the unit, A or H class vertical division or both. provided to indicate the correct level of the water in
the tank.
7 Automatic sprinkler, fire detection The tank is to be designed and built in compliance
and fire alarm systems with the requirements for pressure vessels given in
Ch 1, Sec 3.
7.1 Engineering specifications 2) Means are to be provided to prevent the passage of
sea water into the tank.
7.1.1 General
c) Sprinkler pumps
a) Type of sprinkler systems
1) An independent power pump shall be provided
Where required, the automatic sprinkler systems are to solely for the purpose of continuing automatically
be of the wet pipe type, but small exposed sections may the discharge of water from the sprinklers. The pump
be of the dry pipe type where, in the opinion of the shall be brought into action automatically by the
Society, this is a necessary precaution. pressure drop in the system before the standing fresh
b) Automatic sprinkler systems equivalent to those specified water charge in the pressure tank is completely
in [7.1.2] to [7.1.4] are to be approved by the Society. exhausted.
366 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 11
2) The pump and the piping system are to be capable The valves on the shore filling connection and on
of maintaining the necessary pressure at the level of the fire main connection are to be fitted with clear
the highest sprinkler to ensure a continuous output and permanent labels indicating their service. These
of water sufficient for the simultaneous coverage of a valves are to be capable of being locked in the
minimum area of 280 m2 at the application rate "closed" position.
specified in item d) of [7.1.4]. The hydraulic capabil-
ity of the system is to be confirmed by the review of 5) A gauge indicating the pressure in the system is to
hydraulic calculations, followed by a test of the sys- be provided at each section stop-valve and at a cen-
tem, if deemed necessary by the Society. tral station.
3) The pump is to have fitted on the delivery side a test 6) The sea inlet to the pump is to be, wherever possi-
valve with a short open-ended discharge pipe. The ble, in the space containing the pump and is to be
effective area through the valve and pipe is to be so arranged that when the unit is afloat it will not be
adequate to permit the release of the required pump necessary to shut off the supply of sea water to the
output while maintaining the pressure in the system pump for any purpose other than the inspection or
specified in item b) 1) above. repair of the pump.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 367
Pt C, Ch 4, Sec 11
• In mobile units other than accommodation units any alarm from the system is immediately
means required above are to indicate in which received by a responsible member of the crew.
section served by the system a fire has occurred. 2) Switches are to be provided at one of the indicating
They are to be centralised on the central control positions referred to in the previous item 1) which
room and in addition, visible and audible alarms will enable the alarm and the indicators for each
are to be given in a position other than on the section of sprinklers to be tested.
central control room, so as to ensure that the
3) A list or plan shall be displayed at each indicating
indication of fire is immediately received by the unit showing the spaces covered and the location of
crew. the zone in respect of each section. Suitable instruc-
• In fixed platforms, means required above are to tions for testing and maintenance shall be available.
give an indication of any fire and its location in c) Testing
any space served by the system and are to be Means are to be provided for testing the automatic oper-
centralised in the main fire control station, which ation of the pump on reduction of pressure in the sys-
is to be so manned or equipped as to ensure that tem.
368 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 12
1 General Note 1: In case of use of free fall launching systems, this require-
ment may be alleviated, subject to special examination by the Soci-
ety.
1.1 Definitions
2.1.2 In addition to lifeboats prescribed in [2.1.1], liferafts
1.1.1 International Life-Saving Appliance (LSA) Code of an approved type capable of being launched on either
(referred to as “the Code” in the present Section) means the side of the unit are to be provided in sufficient number and
International Life-Saving Appliance (LSA) Code adopted by size to accommodate all persons on board of the unit (1,5
the Maritime Safety Committee of the Organization by reso- times for accommodation units).
lution MSC.48(66).
If the liferaft or liferafts cannot be readily transferred for
launching on either side of the unit, the total capacity avail-
1.2 Classification requirements able on each side is to be sufficient to accommodate all
persons on board (1,5 times for accommodation units).
1.2.1 It is reminded that life-saving appliances are outside
the scope of classification, except for units and installations 2.1.3 Where the survival crafts are stowed in a position
intended to receive the additional class notation LSA. which is more than 100 m from the stem or stern, each unit
should carry in addition to the liferafts as provided in
1.2.2 Units and installations intended to receive the addi-
[2.1.2], a liferaft stowed as far forward or aft, or one as far
tional class notation LSA are to fulfil requirements of the
forward and another as far aft, as is reasonable and practi-
present Section.
cable. Notwithstanding item f) of [2.3.3], such liferaft or lif-
1.2.3 In addition, units and installations intended to receive erafts may be securely fastened so as to permit manual
the additional class notation LSA are to comply to addi- release.
tional requirements given by the applicable Rules for Classi-
2.1.4 In any case, even in case of a very small number of
fication according to their service notation and structural
persons on board, a minimum number of one lifeboat plus
type notation.
one liferaft, or two lifeboats are to be provided.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 369
Pt C, Ch 4, Sec 12
2.3 Survival craft stowage, launching sta- c) Lifeboats should be stowed attached to launching appli-
tions, launching and recovery arrange- ances.
ments d) Liferafts should be stowed as to permit manual release
from their securing arrangements.
2.3.1 Survival craft assembly and embarkation
e) Davit-launched liferafts should be stowed within reach
arrangements
of the lifting hooks, unless some means of transfer is
a) Davit-launched survival craft assembly and embarkation provided which is not rendered inoperable within the
stations should be so arranged as to enable stretcher limits of trim and list prescribed in Part B, Chapter 1 for
cases to be placed in survival craft. any damaged condition or by unit motion or power fail-
b) Survival craft embarkation arrangements should be so ure.
designed that:
f) Every liferaft other than those mentioned in [2.1.2]
1) Lifeboats can be boarded by their full complement should be stowed with the weak link of its painter per-
of persons within 3 min. from the time the instruc- manently attached to the unit and with a float-free
tion to board is given arrangement complying with the requirements of para-
2) Lifeboats can be boarded and launched directly graph 4.1.6 of the LSA Code so that the liferaft floats free
from the stowed position and, if inflatable, inflates automatically when the unit
sinks.
3) Davit-launched liferafts can be boarded and
launched from a position immediately adjacent to 2.3.4 Survival craft launching and recovery
the stowed position or from a position to which the arrangements
liferaft is transferred prior to launching in compli-
a) Launching appliances complying with the requirements
ance with item e) of [2.3.3], and
of the Code, as applicable, should be provided for all
4) Where necessary, means should be provided for lifeboats and davit-launched liferafts. Notwithstanding
bringing the davit-launched liferaft against the unit’s paragraph 6.1.1.1 of the Code for column-stabilized
side and holding it alongside so that persons can be units, launching appliances should be capable of oper-
safely embarked. ating at the list and trim resulting from any damaged
condition under Part B, Chapter 1.
2.3.2 Stowage craft launching stations
Launching stations should be in such positions as to ensure b) Automatic launching and inflating devices are to be pro-
safe launching having particular regard to clearance from vided for inflatable liferafts.
any exposed propeller. As far as possible, launching stations c) Launching and recovery arrangements should be such
should be located so that survival craft can be launched that the appliance operator on the unit is able to observe
down a straight side of the unit, except for: the survival craft at all times during launching and life-
a) survival craft specially designed for free-fall launching; boats during recovery.
and d) In the case of floating units, launching of lifeboats and
b) survival craft mounted on structures intended to provide rigid liferafts is to be possible by one single man from
clearance from lower structures. their board, even when the unit is in its most severe
damage condition.
2.3.3 Stowage of survival craft e) Only one type of release mechanism should be used for
a) Each survival craft should be stowed: similar survival craft carried on board the unit.
1) so that neither the survival craft nor its stowage f) Preparation and handling of survival craft at any one
arrangement will interfere with the operation of any launching station should not interfere with the prompt
other survival craft or rescue boat at any other preparation and handling of any other survival craft or
launching station rescue boat at any other station.
2) as near the water surface as is safe and practicable g) Falls, where used, should be long enough for the sur-
3) in a state of continuous readiness, so that two crew vival craft to reach the water with the unit under unfa-
members can carry out preparations for embarkation vourable conditions, such as maximum air-gap, lightest
and launching in less than 5 min. transit or operational condition or any damaged condi-
4) fully equipped as required by Chapter III of the tion, as described in Part B, Chapter 1.
SOLAS Convention; however, in the case of units h) During preparation and launching, the survival craft, its
operating in areas such that, in the opinion of the launching appliance and the area of water into which it
Society, certain items of equipment are unnecessary, is to be launched, should be adequately illuminated by
the Society may allow these items to be dispensed emergency lighting.
with i) Means should be available to prevent any discharge of
5) as far as practicable, in a secure and sheltered posi- fluids on to survival craft during abandonment.
tion and protected from damage by fire and explo- j) All lifeboats required for abandonment by the total
sion. number of persons permitted on board, should be capa-
b) Where appropriate, the unit should be so arranged that ble of being launched with their full complement of per-
lifeboats, in their stowed positions, are protected from sons and equipment within 10 min. from the time the
damage by heavy seas. signal to abandon the unit is given.
370 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 12
k) Manual brakes should be so arranged that the brake is 3.3.3 Rapid recovery of the rescue boat should be possible
always applied unless the operator, or a mechanism when loaded with its full complement of persons and
activated by the operator, holds the brake control in the equipment. If the rescue boat is also a lifeboat, rapid recov-
“off” position. ery should be possible when loaded with its lifeboat equip-
ment and the approved rescue boat complement of at least
l) Each survival craft should be so arranged as to clear
six persons.
each leg, column, footing, brace, mat and each similar
structure below the hull of a self-elevating unit and
below the upper hull of a column-stabilized unit with 4 Lifebuoys
the unit in an intact condition. The Society may allow a
reduction in the total number of survival craft meeting
4.1 Total number
the requirement when the unit is in the transit mode and
the number of personnel on board has been reduced. In
4.1.1 At least eight buoys of an approved type, located as
such cases, sufficient survival craft to meet the require-
per [6.3], are to be fitted. For surface units of 100 m length
ments of this Section should be available for use by
or more, this number is to be increased up to the values
those personnel remaining on board.
given in Tab 1.
m) In any case of damage specified in Part B, Chapter 1,
lifeboats with an aggregate capacity of not less than Table 1 : Lifebuoys
100% of persons on board should, in addition to meet-
ing all other requirements of launching and stowage
contained in this Section, be capable of being launched Length of unit (m) Minimum number of lifebuoys
clear of any obstruction. 100 ≤ L < 150 10
n) Consideration should be given to the location and ori- 150 ≤ L < 200 12
entation of the survival craft with reference to unit
200 ≤ L 14
design such that clearance of the unit is achieved in an
efficient and safe manner having due regard to the capa-
bilities of the survival craft. 4.2 Types
o) Notwithstanding the requirements of paragraph 6.1.2.8 4.2.1 At least one-half of the total number of lifebuoys
of the Code, the speed of lowering need not be greater should be provided with self-igniting lights of an approved
than 1 m/s. electric battery type complying with the requirements of the
Code. Not less than two of these should also be provided
3 Rescue boat with self-activating smoke signals complying with the
requirements of the Code and be capable of quick release
from the central control room main control station, or a
3.1 General location readily available to operating personnel. Lifebuoys
with lights and those with lights and smoke signals should
3.1.1 It is recommended to provide one rescue boat of an
be equally distributed on both sides of the unit and should
approved type on board easily available at all times. If its
not be the lifebuoys provided with lifelines in compliance
means of launching allows an easy and quick recovery from
with the requirements of [4.2.2].
water, a lifeboat may be used as rescue boat.
4.2.2 At least two lifebuoys in widely separated locations
3.2 Stowage of rescue boats should each be fitted with a buoyant lifeline, the length of
which should be at least one-and-half times the distance
3.2.1 Rescue boats should be stowed: from the deck of stowage to the waterline at light draught or
a) in a state of continuous readiness for launching in not 30 m whichever is greater.
more than 5 min.
4.2.3 Each lifebuoy should be marked in block capitals of
b) in a position suitable for launching and recovery the Roman alphabet with the name and port of registry of
c) so that neither the rescue boats nor their stowage the unit on which it is carried.
arrangements will interfere with the operation of any
survival craft at any other launching station 5 Lifejackets, immersion suits, visual
d) in compliance with [2.3.3], if they are also lifeboats. signals and other life-saving appli-
ances
3.3 Rescue boat embarkation, launching
and recovery arrangements 5.1 Lifejackets
3.3.1 The rescue boat embarkation and launching arrange-
5.1.1 Lifejackets of an approved type are to be provided for
ments should be such that the rescue boat can be boarded
at least 1,2 times the number of persons on board.
and launched in the shortest possible time.
Each lifejacket should be fitted with a light complying with
3.3.2 Launching arrangements should comply with [2.3.4]. the requirements of the Code.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 371
Pt C, Ch 4, Sec 12
5.2 Immersion suits stairways and exits giving access to them, giving a light-
ing level of 20 lux minimum on ground level and at
5.2.1 Immersion suits of an approved type, except for units handrail level.
operating constantly in warm climates where, in the opin-
ion of Flag Authorities, no immersion suits are necessary, 6.4.3 At least two widely separated fixed metal ladders or
are to be provided for at least 1,2 times the number of per- stairways are to be provided extending from the deck to the
sons on board. surface of the water. The fixed metal ladders or stairways
and sea areas in their vicinity are to be adequately illumi-
5.3 Visual signals nated by emergency lighting.
5.3.1 Not less than twelve rocket parachute flares, comply- 6.4.4 If fixed ladders cannot be installed, alternative means
ing with the requirements of section 3.1 of the Code, are to of escape with sufficient capacity to permit all persons on
be carried and stowed on or near the central control room. board to descend safely to the waterline should be pro-
vided.
372 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 4, Sec 12
10 Means of escape 10.3.2 Stairways and corridors used as means of escape are
to be not less than 700 mm in clear width and are to have a
10.1 General requirements handrail on one side. Stairways and corridors with a clear
width of 1800 mm and over are to have handrails on both
10.1.1 Requirements of the present Article are additional to sides. Clear width is considered the distance between the
those of Ch 4, Sec 8. handrail and the bulkhead on the other side or between the
handrails. The angle of inclination of stairways should be, in
10.1.2 Escape ways on units with production and process general, 45°, but not greater than 50°, and in machinery
plant are to be adequately protected against potential fire spaces and small spaces not more than 60°. Doorways
loadings emanating from the topside plant and production which give access to a stairway are to be of the same size as
facilities. The following objectives are to be considered the stairway.
when evaluating the unit’s requirements for escape, evacua-
tion and rescue: 10.3.3 In addition to the requirements given in [10.3.1],
• to maintain the safety of all personnel when they move main escape ways from major process and production areas
to another location to avoid the effects of a hazardous are, in general, to have a minimum clear width of
event 1000 mm, to enable the safe passage of potentially injured
• to provide a refuge on the unit for as long as required to personnel (i.e. stretcher evacuees).
enable a controlled evacuation of the unit
• to facilitate recovery of injured personnel 11 Enclosed spaces
• to ensure safe abandonment of the unit.
Where sufficient physical barriers do not exist, escape ways 11.1
are to be protected by way of active (deluge cooling) or pas-
sive (fire screen) type systems. 11.1.1 Enclosed spaces of deckhouses and superstructures
used for accommodation and/or “temporary refuge” are to
10.2 Exits be maintained at an overpressure relative to the external
area to prevent the potential ingress of smoke and hazard-
10.2.1 Any space in which more than 10 persons are liable ous gases, in the event of a major incident, in hazardous
to be present at the same time, or space involving particular areas.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 373
Pt C, Ch 4, Sec 12
374 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Part C
Facilities
Chapter 5
COMFORT ON BOARD
COMF HEALTH-NOISE
COMF HEALTH-VIB
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 375
376 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 5, Sec 1
1 General 1.3.2 The general wear of the offshore units can induce
vibration and noise increase.
Full survey including:
1.1 Application
• noise and vibration measurements at service condition,
1.1.1 The following additional class notations are assigned, and
in accordance with Part A, Chapter 1, to offshore installa- • insulation measurements,
tion complying with the applicable requirements of the
present Chapter: are to be assessed 10 years after the completion of the ini-
tial survey. Following surveys will take place every 5 years.
COMF HEALTH-NOISE- g for noise
Measurement should be limited to 30% of initial survey
COMF HEALTH-VIB- g for vibrations, measuring points.
g being equal to 1 or 2, 1 corresponding to the highest grade. Note 1: Special survey requirements are to be compared to the hab-
itability requirement in force at the delivery date of the installation.
Both class notations may be assigned separately. More recent requirements may be considered on Owner request.
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 377
Pt C, Ch 5, Sec 1
1.4.2 The following standards refer to the edition in force 2.2.3 The Society may not perform all required measure-
for vibration: ments. In such case, spot-check measurements (at least 30%
• ISO 2041, “Vibration and shock - Vocabulary” of measuring points) are to be performed by or under the
supervision of the Society. This spot check is to be com-
• ISO 6954, “Mechanical vibration and shock - Guide-
pared to corresponding measurements done by the shipyard
lines for the overall evaluation of vibration in merchant
or an external company (see Note 1) in order to assess the
ships”
validity of the entire set of measurements carried out by the
• ISO 2631-1 “Mechanical vibration and shock - Evalua- shipyard or the external company.
tion of human exposure to whole-body vibration –
Note 1: The maximum deviation allowed between these measure-
Part 1 General Requirements”
ments is 2 dB for noise and 0,2 mm/s for vibration, to validate the
• ISO 8041, “Human response to vibration – Measuring set of measurements.
instrumentation”.
2.2.4 Habitability grade is estimated for each room. If, for
1.5 Documentation to be submitted all the rooms, levels are lower or equal to those correspond-
ing to a given grade, then the granted grade is that grade.
1.5.1 Documents to be submitted are listed in Tab 1. a) Excessive noise level may be accepted with tolerance as
follows:
Table 1 : Documents to be submitted
• for accommodations, service, navigation and con-
No A/I Document trol spaces:
1 A List of measuring points: - tolerance of 3 dB(A) for 18% of all cabins and
tolerance of 5 dB(A) for 2% of all cabins (with a
• noise level
minimum of 1 cabin)
• vibration level
• insulation measurements - tolerance of 3 dB(A) for 25% of other measuring
• reverberation time measurements points and tolerance of 5 dB(A) for 5% of other
measuring points
2 I List of working areas, where individual
hearing protectors are required • for working spaces:
378 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 5, Sec 1
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 379
Pt C, Ch 5, Sec 2
380 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 5, Sec 2
Tab 2 gives requirement for living quarter included on pro- Table 3 : Noise level exposure requirements
duction platforms.
For mobile offshore installations, the noise requirements grade g = 1 grade g = 2
during transit is 5 dB(A) higher than the one given in Tab 1 Space LEX 12h Lpeak LEX12h Lpeak
and Tab 2. dB(A) dB(C) dB(A) dB(C)
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 381
Pt C, Ch 5, Sec 3
382 Bureau Veritas Rules for the Classification of Offshore Units May 2006
Pt C, Ch 5, Sec 3
May 2006 Bureau Veritas Rules for the Classification of Offshore Units 383
Pt C, Ch 5, Sec 3
Figure 1 : Single frequency r.m.s acceleration limit curve for horizontal axis
100
10
I
Acceleration (m/s2 r.m.s.)
II
1
III
IV
0,1
0,01
1 10 100
Frequency (Hz)
Figure 2 : Single frequency r.m.s acceleration limit curves for vertical axis
100
10
Acceleration (m/s2 r.m.s.)
II
III
IV
0,1
0,01
1 10 100
Frequency (Hz)
384 Bureau Veritas Rules for the Classification of Offshore Units May 2006