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No Load Test

vvv V2 V3 V I1 I2 I3 I P

417.5113 415.012 416.4946 416.3393 0.8269 0.8947 0.9593 0.8936 95.4


457.703 460.2117 457.349 458.4212 1.0261 1.1324 1.1768 1.1117 112.5
422.138 426.2079 420.9122 423.086 0.8628 0.934 0.9698 0.9222 84.1
376.8985 378.5248 375.4 376.9411 0.6922 0.7486 0.7744 0.7384 59.5
318.0034 317.3764 316.306 317.2286 0.5237 0.5637 0.5938 0.5604 40.4
213.1298 213.1821 212.6726 212.9948 0.3131 0.332 0.3611 0.3354 24.2
143.0665 142.1811 141.5466 142.2647 0.212 0.2128 0.228 0.2176 14.7
103.5949 103.1727 103.5995 103.4557 0.1647 0.1545 0.1845 0.1679 12.8
A B C D E F G H I

A B C D E F G H I
Reduced Voltage Test
vvv V2 V3 V RPM Choice DIRECTION SrNo Model
214 215 216 215 1 CKW
214 214 214 214 1 ACKW
A B C D E F G H I
Locked Rotor Test
vvv V2 V3 V I1 I2 I3 I P

104 105 106 105 1.63 1.62 1.65 1.63 188


A B C D E F G H I
Full Load Test
%Load Torque V I P Pout F RPM %S
25% 0.1265 411.8208 0.9428 289.2 192 49.87 1478 1.2
50% 0.2475 412.757 1.10 492.3 372 49.86 1463 2.19
75% 0.38 411.9915 1.34 722.3 563 49.83 1443 3.47
100% 0.51 412.2812 1.64 958.7 748.1 49.84 1424 4.76
125% 0.65 411.5597 2.00 1220.4 933 49.83 1400 6.34
150% 0.7969 410.5125 2.45 1530.30 1122.4 49.82 1371 8.26
25%
50%
75%
100%
125%
150%
25%
50%
75%
100%
125%
150%
25%
50%
75%
100%
125%
150%
25%
50%
75%
100%
125%
150%
A B C D E F G H I
Temperature Rise Test
Time Torque V I P Pout F RPM Choice
03:09:05 PM 0.0286 412.8569 0.90 158.2 43.7 49.91 1489 1
1
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S3 S
Choic
F RPM PF SrNo Model Rating 0 0 0 0
e 0 0
50.05 1498 0.148 1
50 1496 0.1274 2
50.01 1498 0.1245 3
50 1494 0.1234 4
50.01 1494 0.1314 5
50.01 1496 0.1957 6
50 1490 0.2746 7
50.01 1488 0.4265 8
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50
J K L M N O P Q R S T

J K L M N O P Q R

Rating DIRECTION SrNo Model Rating USER1 USER2 USER3 USER4


CKW
ACKW
2 CKW
2 ACKW
3 CKW
3 ACKW
4 CKW
4 ACKW
5 CKW
5 ACKW
6 CKW
6 ACKW
7 CKW
7 ACKW
8 CKW
8 ACKW
9 CKW
9 ACKW
10 CKW
10 ACKW
11 CKW
11 ACKW
12 CKW
12 ACKW
13 CKW
13 ACKW
14 CKW
14 ACKW
15 CKW
15 ACKW
16 CKW
16 ACKW
17 CKW
17 ACKW
18 CKW
18 ACKW
19 CKW
19 ACKW
20 CKW
20 ACKW
21 CKW
21 ACKW
22 CKW
22 ACKW
23 CKW
23 ACKW
24 CKW
24 ACKW
25 CKW
25 ACKW
26 CKW
26 ACKW
27 CKW
27 ACKW
28 CKW
28 ACKW
29 CKW
29 ACKW
30 CKW
30 ACKW
31 CKW
31 ACKW
32 CKW
32 ACKW
33 CKW
33 ACKW
34 CKW
34 ACKW
35 CKW
35 ACKW
36 CKW
36 ACKW
37 CKW
37 ACKW
38 CKW
38 ACKW
39 CKW
39 ACKW
40 CKW
40 ACKW
41 CKW
41 ACKW
42 CKW
42 ACKW
43 CKW
43 ACKW
44 CKW
44 ACKW
45 CKW
45 ACKW
46 CKW
46 ACKW
47 CKW
47 ACKW
48 CKW
48 ACKW
49 CKW
49 ACKW
50 CKW
50 ACKW
50 ACKW

J K L M N O P Q R S T

Choic USER
F PF Torque SrNo Model Rating USER1 USER2 USER3
e 4
50 0.6348 0.0699 1
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J K L M N O P Q R S

PF Efficiency Choice SrNo Model Rating USER1 USER2 USER3 USER4


0.4298 66.39 1
0.6266 75.56 1
0.7542 77.94 1
0.8202 78.03 1
0.8576 76.45 1
0.8789 73.34 1
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4
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4
4
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5
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5
J K L M N O P Q R

CoolTemp MotorTemp SrNo Model Rating USER1 USER2 USER3 USER4


30 30
Q1 Q2 Q3 Q VMEAN1 VMEAN2 VMEAN3 VMEAN VRECT1 VRECT2 VRECT3 VRECT

0 0 0 0 0 0 0 0 0 0 0 0
VPEAK1 VPEAK2 VPEAK3 VPEAK VCF1 VCF2 VCF3 VCF VFF1 VFF2

0 0 0 0 0 0 0 0 0 0
VFF3 VFF IMEAN1 IMEAN2 IMEAN3 IMEAN IRECT1 IRECT2 IRECT3 IRECT

0 0 0 0 0 0 0 0 0 0
IPEAK1 IPEAK2 IPEAK3 IPEAK ICF1 ICF2 ICF3 ICF IFF1 IFF2

0 0 0 0 0 0 0 0 0 0
IFF3 IFF F M1 M2 M3 M4 M5 M6 RPM

0 0 50 0.0091 0 0 0 0 0 L0
%S WH1 WH2 WH M7 M8 N USER1 USER2 USER3

0 0 0 0 0 0 0 0
USER4 SrNo Model Rating
Test Report of Three Phase Induction motors
Test report No. KMT06 Date 7/5/2018
Name of 3-Phase Precision Power Analyzer -VPA-
the equipments Brand SIMONI POWER KING
60080M
Name of the Motor Model No./
Manufacturer KHANUJA MACHINE TOOLS Name 0.75 KW
(on BEE Label)
Details of The Sample

Rated Output 1.0 HP/ 0.75 KW Rated Voltage 415V Current 1.85
EFF. Class IE2 Frequency 50Hz Speed 1415
Efficiency(%) 79.6 No. of Phases 3 No. of Pole 4
Type of
F Type of Duty S1 TEFC
Encl.
Degree of
Connection STAR Power Factor 0.8 55
protection
Type of Induction Method of
Frame Size 80 FC
Motor Motor Cooling
BIS Cert. Mark
Ref.Std No. IS 12615 - 2011 (Licence No. if Mounting Foot
any)
Year of
Motor Sr. No. 2018
Manufacture

1. Measurement of Resistance of Winding of stator

Cold Resistance Ambient Temp. 36


UV / RY VW / YB UW / RB
Hot Resistance Ambient Temp. 37
UV / RY VW / YB UW / RB

2. Insulation Resistance test

Specified Value 50 MΩ
Before High voltage Test 200 MΩ
After High voltage Test 200 MΩ

3. High Voltage Test for 1 Minute (1000 Volts + 2 x Rated Voltage with min of 1500 Volt )

1 Between Phase to Earth Pass Pass/Fail

4. No Load Test (At Rated Volt)


Voltage Current Power Power Factor Frequency Speed
No.
V Amp Watt PF Hz RPM
1 416.3393 0.89 95.4 0.1480 50.05 1464

5. Reduced Voltage Running Test (At 239 Volt)


Voltage Current Power Power Factor Frequency Speed Direction of
No.
V Amp Watt PF Hz RPM Rotation

1 215.0000 0 Clock Wise


2 214.0000 0 Anti Clock Wise
6. Torque Test ( CI 19.5 of IS 12615:2011 )
Rated Torque Kgm Voltage Volts

Pull up Breakaway Starting Breakaway Starting Input


Parameter
torque torque Current Power

Unit Kgm (% of FLT) Kgm (% of FLT) Amps (% of FLC) Watts


Specified Value
Observed Values

7. Temperature Rise Test


I/P Ambient Motor
Sr Torque Voltage Current O / P Power Frequency Speed
No
Time Amp
Power
Watt Hz RPM
Temp. Body Diff.
kg-m V Watt ºC Temp. ºC
1 03:09:05 PM 0.03 412.86 0.90 158.2 43.7 49.91 1468 30.0 30.0 0.0
2 12:00:00 AM 0.00 0.00 0.00 0.0 0.0 0.00 0 0.0 0.0 0.0
3 12:00:00 AM 0.00 0.00 3.00 0.0 0.0 0.00 0 0.0 0.0 0.0
4 12:00:00 AM 0.00 0.00 3.10 0.0 0.0 0.00 0 0.0 0.0 0.0
5 12:00:00 AM 0.00 0.00 0.00 0.0 0.0 0.00 0 0.0 0.0 0.0
6 12:00:00 AM 0.00 0.00 0.00 0.0 0.0 0.00 0 0.0 0.0 0.0
7 12:00:00 AM 0.00 0.00 0.00 0.0 0.0 0.00 0 0.0 0.0 0.0

8. Temperature Rise by Resistance Method: #DIV/0! ºC

9. Momemantary Overload Test : ( 160% of the rated torque for 15 Sec )


160% of the rated torque for 15 Sec Pass Pass / Fail

10. Load Test values


Sr. Power Power Power
Load Voltage Current Speed Freq. Slip Eff. Torque
no input Output factor
Volts Amps Watts rpm Hz Watts % % PF Kgm
25%
1 load 411.8208 0.94 289.2 1478 49.87 192 1.2 66.39 0.4298 0.1265

50%
2 load 412.757 1.10 492.3 1463 49.86 372 2.19 75.56 0.6266 0.2475

75%
3 load 411.9915 1.34 722.3 1443 49.83 563 3.47 77.94 0.7542 0.3798

100% load
4 Rated Load) 412.2812 1.64 958.7 1424 49.84 748.1 4.76 78.03 0.8202 0.5114

125%
5 load 411.5597 2.00 1220.4 1400 49.83 933 6.34 76.45 0.8576 0.6487

150%
6 load 410.5125 2.45 1530.3 1371 49.82 1122.4 8.26 73.34 0.8789 0.7969
11. Degrees of Protection by enclosure ( clause 19.13 of IS 12615 : 2011 )
Sl No. Name of the Test Remarks
1 Marking:

Specification/ Test
Requirements

2 Test for first characteristic numeral :


Specification/ Test
Requirements

3 Test for second characteristics numeral :

Specification /
Test requirements

Test Results

Tested by Approved by
Sign Sign
name Name
Designation Designation
Date Date
Routine Test Report
Test report No. KMT06 Date 1/13/2023
Name of 3-Phase precision Power
the Equipments Brand SIMONI POWER KING
Analyzer-VPA-6080M
Name of the
Motor KHANUJA MACHINE TOOLS Model No./ Name
(on BEE Label) 0.75 KW
Manufacturer

Motor Data

Power [kw] 0.75 Speed [rpm] 1415


Power Factor 0.8 Frequency [Hz] 50
Voltage [V] 415 Current [A] 1.85
Duty Cycle S1 Connection type [Y/D] STAR
Thermal class F Enclosure IP IP-55

1. Insulation Resistance Test:

Specified Value 50 MΩ
Before High voltage Test 100 MΩ
After High voltage Test 100 MΩ

2. Measurement of Winding Resistance of Stator

Cold Resistance Ambient Temp. 35


UV / RY 17.200 VW / YB 17.18 UW / RB 17.13

3. No Load Test :

Voltage [V] 416.3393 Power [W] 95.4 Frequency [Hz] 50.05


Current [A] 0.9593 Speed [rpm] 1468

4. Locked Rotor Test:

% Of Full STG.
Voltage [V] 416.34 349 11
Load current Torque [Nm]

STG. Current STG. Power % Of Full


6.46 2956 213
[A] [W] Load Torque

5. Reduced Voltage Running Test (At 239 Volt)

Voltage Current Power Power Factor Frequency Speed Direction of


No.
V Amp Watt PF Hz RPM Rotation

1 215 0 Clock Wise


2 214 0 Anti Clock Wise

6. High Voltage Test for 1 Minute (1000 Volts + 2 x Rated Voltage with min of 1500 Volt )
Between Phase to Earth: Pass Pass/Fail
No Load Test
vvv I1 I2 I3 I
414.9065 416.3678 415.3999 415.558 1.9036 1.6914 1.7494 1.7814
456.1433 458.5746 457.0509 457.2562 2.5331 2.3059 2.364
419.4602 426.1929 422.7011 422.7847 1.7656 1.8134 1.867
375.1739 378.1957 376.0389 376.4695 1.5285 1.3117 1.3755 1.405
318.1701 318.9323 318.3644 318.4889 1.1526 0.9498 1.0091 1.0371
212.4597 214.3715 213.4598 213.4303 0.6601 0.5487 0.6357 0.6148
142.3058 142.7472 0.4336 0.3582 0.4188 0.4035
142.4952 143.4408
106.2318 105.878 0.3222 0.2686 0.3348 0.3085
03:09:05 PM 413 0.90 158.20 1468 49.91 30 30
12:00:00 AM 0 0.00 0.00 0 0.00 0 0
12:00:00 AM 0 3.00 0.00 0 0.00 0 0
12:00:00 AM 0 3.10 0.00 0 0.00 0 0
12:00:00 AM 0 0.00 0.00 0 0.00 0 0
12:00:00 AM 0 0.00 0.00 0 0.00 0 0
12:00:00 AM 0 0.00 0.00 0 0.00 0 0

Hot Resistance : UV : 0.000 ohm/star


VW : 0.000 ohm/star
UW : 0.000 ohm/star
Temperature Rise by resistance method : #DIV/0! °C

2] Full load & Part load test at 415 Volts :

Current Input Speed Frequency Output


% Load % Slip % Eff.
Amps KW RPM Hz KW
25% 0.94 0.29 1478 49.87 1.21 #DIV/0! #DIV/0!
50% 1.10 0.49 1463 49.86 2.19 #DIV/0! #DIV/0!
75% 1.34 0.72 1443 49.83 3.47 #DIV/0! #DIV/0!
100% 1.64 0.96 1424 49.84 4.76 #DIV/0! #DIV/0!
125% 2.00 1.22 1400 49.83 6.35 #DIV/0! #DIV/0!
150% 2.45 1.53 1371 49.82 8.27 #DIV/0! #DIV/0!

3] Graph of constant loss vs voltage square (at hot condition)

120.0

100.0
f(x) = 0.000467768459342696 x + 2.41942716597706
120.0

100.0
f(x) = 0.000467768459342696 x + 2.41942716597706
R² = 0.958958695456025
80.0

Column Q
60.0 Linear (Column
Q)

40.0

20.0

0.0
Reduced Voltage Test
0 50000 100000 150000 200000 250000
vvv V2 V3 V RPM Choice DIRECTION SrNo
1 CKW
1 ACKW
Friction and Windage Loss = 10.820 (straight line extrapolation from g

5] No Load test by considering resistive voltage drop [Hot condition]:


Currents in 3 phases [Amps] Current I/P
Voltage Speed Frequency
Power
[Volts] I1 I2 I3 Iavg. [RPM] [Hz]
[Watts]
399 1.91 1.92 1.91 2.02 128 1498 49.99
Locked Rotor Test
vvv V2 V3 V I1 I2 I3 I
Full Load Test
%Load Torque V I P Pout F RPM
25% 0.2464 416.6329 1.8666 496.8 375.9 49.91 1485
50% 0.4966 415.6158 2.153 950.1 749.9 49.9 1470
75% 0.753 416.3772 2.5884 1395.9 1126.3 49.95 1456
100% 1.019 415.7503 3.1486 1874.3 1505.4 49.96 1438
125% 1.2813 416.0245 3.7894 2373.6 1871.8 50 1422
150% 1.4908 415.9394 4.336 2780.1 2150.3 49.98 1404
Temperature Rise Test
Time Torque V I P Pout F RPM
13:06:11 0.0338 416.2054 1.802 239.2 52 50.09 1499
13:36:15 0.9554 414.3581 3.0025 1752 1418.3 49.96 1445
14:06:30 0.9533 414.4534 425985.9 1746.7 1415.2 49.96 1445
14:36:21 0.9533 414.4534 425985.9 1746.7 1415.2 49.96 1445
15:08:07 0.9533 416.7473 3.1677 1891.5 1523.9 49.96 1436
15:37:37 0.9533 36787.2 3.1486 1874.9 1523.9 49.96 1436
16:06:57 0.9533 36787.2 3.1323 1874.9 1523.9 49.96 1436
16:36:50 0.9533 413.5507 3.145 1874.2 1523.9 49.96 1435
P F RPM PF Choice SrNo Model Rating
149 50.14 L0 0.12 1
247.4 50.04 L0 0.1316 2
164.6 50.04 L0 0.1199 3
104.9 50.01 L0 0.1139 4
68.4 50 L0 0.1 5
35.6 49.91 L0 0.156 6
21.8 49.92 L0 0.2181 7
16.8 49.92 L0 0.2975 8
0
0
0
0
0
0
0

Torque Rps at Torque-T P2(W) Ps(W) Pr(W) PLr


P.F. N-
Kg-M 50Hz M
0.43 0.1265 24.698 1.24 192.474 #DIV/0! #DIV/0! #DIV/0!
0.62 0.25 24.452 2.43 372.833 #DIV/0! #DIV/0! #DIV/0!
0.75 0.38 24.132 3.73 564.648 #DIV/0! #DIV/0! #DIV/0!
0.82 0.51 23.810 5.02 750.136 #DIV/0! #DIV/0! #DIV/0!
0.85 0.65 23.413 6.36 935.682 #DIV/0! #DIV/0! #DIV/0!
0.87 0.80 22.933 7.82 1125.861 #DIV/0! #DIV/0! #DIV/0!

PLr = P1-P2-Ps-Pr-Pfe-Pfw Correlation coefficient is found greater than 0.95


P2 = 2 X π X n X T PLL = Additional load loss
n = in rps Ps = Stator copper loss (corrected)
T = Torque in NM Pr = Rotor loss (corrected)

Hot Resistance
R* = 0.00 ohm
Voltage Voltage Current [Amps] Power
Volts square I1 I2 I3 Avg. Watts
458.4212 210150 1.0261 1.1324 1.1768 1.11 112.5
423.086 179001.8 0.8628 0.934 0.9698 0.92 84.1
376.9411 142084.6 0.6922 0.7486 0.7744 0.74 59.5
317.2286 100634 0.5237 0.5637 0.5938 0.56 40.4
212.9948 45366.78 0.3131 0.332 0.3611 0.34 24.2
142.2647 20239.24 0.212 0.2128 0.228 0.22 14.7
103.4557 10703.08 0.1647 0.1545 0.1845 0.17 12.8

Model Rating

traight line extrapolation from graph)

Iron loss at resistive Voltage


voltage drop [Pfe] 399 Const.loss - Friction & Wdg.loss
128.000 -10.820
[pfe] : 117.180 Watts
P F PF Torque Choice SrNo Model Rating
1
%S PF Efficiency Choice SrNo Model Rating
0.82 0.368 75.66 1
1.8 0.6128 78.92 1
2.83 0.7477 80.68 1
4.05 0.8266 80.31 1
5.2 0.8693 78.85 1
6.36 0.8899 77.34 1
Choice CoolTemp MotorTem SrNo Model Rating
1 38 38 0
1 38 50 12
1 38 62 24
1 38 64 26
1 38 67 29
1 38 69 31
1 38 70 32
1 38 70 32
1
1
1
1
T² [N-M] Slope (A) correlation PLL = Slope (A) X T²

1.54 #DIV/0! #DIV/0! #DIV/0!


5.90 #DIV/0!
13.88 #DIV/0!
25.17 #DIV/0!
40.50 #DIV/0!
61.11 #DIV/0!

greater than 0.95


constant Iron
losses losses
112.5 101.7
84.1 73.3
59.5 48.7
40.4 29.6
24.2 13.4
14.7 3.9
12.8 2.0
METHODOLOGY : SUMMATION OF LOSSES WITH PLL DETERMINED FROM RESIDUAL LOSS 8.2.2.5.1 [Unc

KW 11 HZ 50 POLES 4 synrpm

1* Stator input Pifl* watts


2* Average current Ifl* amps
3* Average volts U* volts
4* Frequency Ffl* hz
5* RPM RPM rpm
RPM adjusted RPMXRFQ/Ffl
6* Cold Resistance across terminals RC ohms
7* Ambient temp. (Cold) * degC
8 Resistance across terminals (Hot) R* ohms
9 Correction to reference coolent
temperature

10 Stator copper losses Ps watts Iflsquare X1.5XR*


10A Corrected stator winding losses Psθ Ps X kθ
11 Load pf pf Pfl/sqrt(3)/U/Ifl
12 Load pf angle phi deg inverse cos(pf)
13 Resistive voltage drop at load point Ur volts Sqroot of ((U-root(3)/2XIflxcosphi)sq
14* Constant loss at resistive voltage drop Pk watts From no load loss at Ur
14A* Iron loss at resistive voltage drop Pfe watts From separate sheet attached
15 Rotor input Pir watts Pifl -Psθ -Pfe
16 Slip S 1-(pxn)/f
16A Corrected slip Sθ S X Kθ
17 Rotor winding losses Pr watts SXPir
17A Corrected rotor winding losses Prθ (Pifl-Psθ -Pfe) X Sθ
18 Additional load losses PLL watts determined from residual loss 8.2.2.5.1

19 Total losses Plos watts Psθ +Pk+Prθ +Pll


20 Output P2 watts
21 % Efficiency
RESIDUAL LOSS 8.2.2.5.1 [Uncertainity = Low]

1500
%Load 100 75 50

958.70 722.30 492.30


1.64 1.34 1.10
0 0 0
49.84 49.83 49.86
1424 1443 1463
RPMXRFQ/Ffl 1428.57 1447.9 1467.1
2.364 2.3643 2.3643
1.7656 1.7656 1.7656
0.000 0 0
θw = #DIV/0! #DIV/0! #DIV/0!
θc = 0 0 0
kθ = #DIV/0! #DIV/0! #DIV/0!
quare X1.5XR* 0.00 0.00 0.00
Ps X kθ #DIV/0! #DIV/0! #DIV/0!
fl/sqrt(3)/U/Ifl #DIV/0! #DIV/0! #DIV/0!
nverse cos(pf) #DIV/0! #DIV/0! #DIV/0!
oot of ((U-root(3)/2XIflxcosphi)square+root(3)/2xIflXsinphi)square) #DIV/0! #DIV/0! #DIV/0!
no load loss at Ur 128.00 128.00 128.00
parate sheet attached 117.2 117.18 117.18
Pifl -Psθ -Pfe #DIV/0! #DIV/0! #DIV/0!
1-(pxn)/f p is the no.of pole pairs,f is the supply frequency, 0.0476 0.0347 0.0219
S X Kθ n is the operating speed in RPS #DIV/0! #DIV/0! #DIV/0!
SXPir #DIV/0! #DIV/0! #DIV/0!
-Psθ -Pfe) X Sθ #DIV/0! #DIV/0! #DIV/0!
ed from residual loss 8.2.2.5.1 #DIV/0! #DIV/0! #DIV/0!

θ +Pk+Prθ +Pll #DIV/0! #DIV/0! #DIV/0!


#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!
25 125 150

289.20 1220.40 1530.30


0.94 2.00 2.45
0 0 0
49.87 49.83 49.82
1478 1400 1371
1481.9 1404.8 1376.0
2.3643 2.3643 2.3643
1.7656 1.7656 1.7656
0 0 0
#DIV/0! #DIV/0! #DIV/0!
0 0 0
#DIV/0! #DIV/0! #DIV/0!
0.00 0.00 0.00
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
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128.00 128.00 128.00
117.18 117.18 117.18
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