LARGE SIZE ALL ELECTRIC INJECTION MOLDING MACHINE

9
 MD-S6000Series Specifications

Item Unit MD600W S6000 MD720 S6000 MD720W S6000 MD950 S6000 MD950W S6000

Injection capacity *1 T.m i32 i55 i55 i74 i55 i74 i55 i74
Type - Y A B Y A B Y A B Y A B Y A B Y A B Y A B Y A B
Screw
mm 68 76 82 82 90 100 82 90 100 90 100 112 82 90 100 90 100 112 82 90 100 90 100 112
complete Diameter
inch 2.68 2.99 3.23 3.23 3.54 3.94 3.23 3.54 3.94 3.54 3.94 4.41 3.23 3.54 3.94 3.54 3.94 4.41 3.23 3.54 3.94 3.54 3.94 4.41
mm 350 450 450 500 450 500 450 500
Screw stroke
inch 13.78 17.72 17.72 19.69 17.72 19.69 17.72 19.69
cm3 1,271 1,588 1,848 2,376 2,863 3,534 2,376 2,863 3,534 3,181 3,927 4,926 2,376 2,863 3,534 3,181 3,927 4,926 2,376 2,863 3,534 3,181 3,927 4,926
Calculated injection volume *2
cu-inch 77.56 96.91 112.77 144.99 174.71 215.66 144.99 174.71 215.66 194.12 239.64 300.60 144.99 174.71 215.66 194.12 239.64 300.60 144.99 174.71 215.66 194.12 239.64 300.60
g 1,169 1,461 1,700 2,186 2,634 3,252 2,186 2,634 3,252 2,926 3,613 4,532 2,186 2,634 3,252 2,926 3,613 4,532 2,186 2,634 3,252 2,926 3,613 4,532
Calculated injection capacity *3
oz 41.24 51.54 59.97 77.11 92.91 114.71 77.11 92.91 114.71 103.21 127.44 159.86 77.11 92.91 114.71 103.21 127.44 159.86 77.11 92.91 114.71 103.21 127.44 159.86
Standard Mpa 250 200 170 230 190 155 230 190 155 230 185 150 230 190 155 230 185 150 230 190 155 230 185 150
Max. injection pressure *4
psi 36,260 29,010 24,660 33,360 27,560 22,480 33,360 27,560 22,480 33,360 26,830 21,760 33,360 27,560 22,480 33,360 26,830 21,760 33,360 27,560 22,480 33,360 26,830 21,760
Mpa 225 180 155 205 170 140 205 170 140 205 170 135 205 170 140 205 170 135 205 170 140 205 170 135
Max. hold pressure *4
psi 32,630 26,110 22,480 29,730 24,660 20,310 29,730 24,660 20,310 29,730 24,660 19,580 29,730 24,660 20,310 29,730 24,660 19,580 29,730 24,660 20,310 29,730 24,660 19,580
mm/s 160 160 160 150 160 150 160 150
Max. injection speed *5
inch/s 6.30 6.30 6.30 5.91 6.30 5.91 6.30 5.91
cm3/s 581 726 845 845 1,018 1,257 845 1,018 1,257 954 1,178 1,478 845 1,018 1,257 954 1,178 1,478 845 1,018 1,257 954 1,178 1,478
Injection rate
cu-inch/s 35.45 44.30 51.56 51.56 62.12 76.71 51.56 62.12 76.71 58.22 71.89 90.19 51.56 62.12 76.71 58.22 71.89 90.19 51.56 62.12 76.71 58.22 71.89 90.19
Injection
unit Screw rotation speed mm-1 200 165 165 150 165 150 165 150
kg/h 210 256 299 368 392 415 368 392 415 356 535 560 368 392 415 356 535 560 368 392 415 356 535 560
Plasticizing capacity (PS) *6
oz/h 2.06 2.51 2.93 3.61 3.84 4.07 3.61 3.84 4.07 3.49 5.24 5.49 3.61 3.84 4.07 3.49 5.24 5.49 3.61 3.84 4.07 3.49 5.24 5.49
Mpa 230 185 150 230 185 150 230 185 150
Max. injection pressure *4
psi 33,360 26,830 21,760 33,360 26,830 21,760 33,360 26,830 21,760
Mpa 205 170 135 205 170 135 205 170 135
Max. hold pressure *4
psi 29,730 24,660 19,580 29,730 24,660 19,580 29,730 24,660 19,580
mm/s 133 133 133
Max. injection speed *5
High load inch/s 5.24 5.24 5.24
cm3/s 846 1,045 1,310 846 1,045 1,310 846 1,045 1,310
Injection rate
cu-inch/s 51.63 63.77 79.94 51.63 63.77 79.94 51.63 63.77 79.94
Screw rotation speed mm-1 120 120 120
kg/h 285 430 450 285 430 450 285 430 450
Plasticizing capacity (PS) *6
oz/h 2.79 4.21 4.41 2.79 4.21 4.41 2.79 4.21 4.41
Nozzle stroke mm (inch) 595 (23.43) 600 (23.62) 700 (27.56) 700 (27.56) 700 (27.56)
Nozzle touch force kN (US t) 27.6 (3.10) (OP36.3) (OP 4.08) 34.6 (3.89) 34.6 (3.89) 34.6 (3.89) 34.6 (3.89)

Temp Nozzle · Heating cylinder - 1G+3+1G 1G+5 1G+5 1G+5 1G+5

zones Hopper base - 1 1 1 1 1
Heater capacity kW 33.20 35.70 35.70 51.30 35.70 51.30 35.70 51.30
Clamping system - Double toggle Double toggle Double toggle Double toggle Double toggle
Clamping force kN (US t) 5,390 (606) 6,370 (716) 6,370 (716) 8,330 (936) 8,330 (936)
Tie-bars distance (H×V) mm (iinch) 950 (37.40)×950 (37.40) 950 (37.40)×950 (37.40) 1,060 (41.73)×1,060 (41.73) 1,060 (41.73)×1,060 (41.73) 1,300 (51.18)x1300 (51.18)
Platen size mm (iinch) 1,390 (54.72)×1,390 (54.72) 1,390 (54.72)×1,390 (54.72) 1,560 (61.42)×1,560 (61.42) 1,560 (61.42)×1,560 (61.42) 1,820 (71.65)x1,820 (71.65)
Clamping
Mold opening stroke mm (iinch) 1,000 (39.37) 1,000 (39.37) 1,200 (47.24) 1,200 (47.24) 1,200 (47.24)
unit
Mold height (Min./Max.) mm (iinch) 400/1,040 (15.74/40.94) 400/1,040 (15.74/40.94) 500/1,240 (19.68/48.82) 500/1,240 (19.68/48.82) 500/1,240 (19.68/48.82)
Open daylight mm (iinch) 2,040 (80.31) 2,040 (80.31) 2,440 (96.06) 2,440 (96.06) 2,440 (96.06)
Ejector stroke mm (iinch) 180 (7.09) 180 (7.09) 200 (7.87) 200 (7.87) 200 (7.87)
Ejector force kN (US t) 196 (22.02) 196 (22.02) 245 (27.53) 245 (27.53) 245 (27.53)
Total machine power kVA 87 116 116 145 116 145 116 145
- AC200V(±10%)×50Hz/AC200V(±10%)×60Hz
Power source (voltage ×frequency)
- AC220V(±10%)×60Hz
mm2 125 (IV wires) 200 (IV wires) 200 250 200 250 200 250
Cable size
(A.W.G)
Utility ton 34 38 46 49 46 49 56 59
Machine mass
US t 37.5 41.9 50.7 54.0 50.7 54.0 61.7 65.0
L 120 120 120 120 120 120 120 120
Hopper size
gal 31.70 31.70 31.70 31.70 31.70 31.70 31.70 31.70
L/min (gal/min) 10 10 10 10 10 10 10 10
Cooling water consumption (Max.)
gal/min 2.64 2.64 2.64 2.64 2.64 2.64 2.64 2.64

•Note : Specifications are subject to change without notice.

*1 Injection capacity = (Max Inj pressure) ×(Calculated Inj volume) *3 Shot mass (PS) is assumed to be 92% of calculated injection volume. *5 "Max Inj speed" may not reach this value, depending on the status of load.
*2 Calculated Inj volume = (Screw cross section)×(Screw stroke) *4 Max Inj pressure and Max Hold pressure may be limited by cycle time. *6 Platicizing capacity is assumed by polystyrene.

MD-S6000 series 01 MD-S6000 series 02

 External Dimension Diagram (MD600WS6000) External Dimension Diagram (MD720S6000)

MD-S6000 series 03 MD-S6000 series 04

 External Dimension Diagram (MD720WS6000) i55 External Dimension Diagram (MD720WS6000) i74

MD-S6000 series 05 MD-S6000 series 06

 External Dimension Diagram (MD950S6000) i55 External Dimension Diagram (MD950S6000) i74

MD-S6000 series 07 MD-S6000 series 08

 External Dimension Diagram (MD950WS6000) i55 External Dimension Diagram (MD950WS6000) i74

MD-S6000 series 09 MD-S6000 series 10

 T Slot Mold Mounting Diagram (MD600WS6000, MD720S6000) T Slot Mold Mounting Diagram (MD950WS6000) *JIS Platen Type

T Slot T Slot

T Slot Mold Mounting Diagram (MD720WS6000, MD950S6000)

*JIS Platen Type

T Slot

MD-S6000 series 11 MD-S6000 series 12

 Standard accessories & functions
1. Operation mode 1. Alarm device
(adjust, manual, semi-automatic, full-automatic, purge) 1) Automatic lubrication alarm
General
2. Automatic lubrication 2) Servo motor alarm
3. Emergency stop button with lock 3) Motor thermal alarm (nozzle/mold height)
4) V-P transfer alarm (Timer/Position/Pressure, upper/lower limit)
1. Multistage injection control 5) Charging time alarm (upper/lower limit)
1) Injection speed control : max. 10 speeds, Filling pressures for each speed stage 6) Cycle time alarm (upper limit)
2) Injection pressure control : max. 10 speeds, Holding speeds for each pressure stage 7) Cylinder temperature alarm (upper/lower limit)
2. Constant Pressure Filling control 8) Hopper base temperature alarm (upper/lower limit)
3. Multistage charging control :3 speeds, 3 back pressures 9) Heater break alarm
10) SSR alarm
4. Automatic purge (4 modes)
11) Thermo couple break alarm
5. Nozzle temperature group control (3 sensors x 2 heaters)
12) Temperature regulator preparation alarm
6. Cylinder follow-up temperature control for nozzle zone
13) Resin lack alarm
7. PID fuzzy controlled temperature regulation of heating cylinder
14) Clamping alarm
Injection 8. Cold screw starting prevention
15) Cushion position (min./finish) alarm (upper/lower limit)
9. Injection unit swivel device
16) Peak pressure alarm (during filling/injection, upper/lower limit)
10. Double-layer structure cylinder heater cover 17) Screw operation prohibition alarm
11. Charging under no back pressure in manual mode 18) Low-pressure mold protection alarm
12. Hopper base temperature control (PID) 19) Injection unit alarm
13. Purge guard (with interlock) 20) Injection start position alarm (upper/lower limit)
14. Nozzle retract (retract time setting) 21) Operator's gate alarm
15. Delay timers for injection, Charging, Nozzle retract 22) Grease lubrication alarm
16. Digital load cell device (High-precision detection of injection pressure and 23) Monitoring alarm for screw position (arrival time, injection pressure)
back pressure) 2. Counter device
Alarms
1) Total shot counter (preset type)
•
1. Multistage speed control device (up to 6 speeds) Counters 2) Production shot counter (preset type)
2. Supported guide at lower part of movable platen • 3) Preparation shot counter (preset type)
Monitors 4) Shot counter for external conveyer (preset type)
3. Automatic clamping force setting
5) Reject shot counter (preset type)
4. Low pressure mold protection
6) Continuous reject shot counter (preset type)
5. All processes mold protection device
3. Shot monitor (10000 shots)
6. Ejector advance position holding timer
1) Cycle time
Clamping 7. Ejector advance speed switching (2 speeds)
2) Injection starting position
8. Ejector return in low torque connected with ejector plate
3) Cushion position (min./finish)
9. Ejector motor with brake 4) Filling peak pressure
10. Mold closing safety device on the operator's side (mechanical & electrical) 5) Injection peak pressure
11. Mold closing safety device on the opposite side (mechanical & electrical) 6) V-P transfer time
12. Hole processing of mounting hole for take-out robot (in our standard position) 7) V-P transfer position
13. Delay timers for ejector 8) V-P transfer pressure
9) Arrival time at the setting point
1. 12.1 inch color LCD touch panel 10) Injection pressure at the setting point
2. Simultaneous operation 11) Charging time
1) Ejector on the fly 12) Nozzle (N1, N2) temperature
2) Nozzle advance during mold close 13) Cylinder 1, 2, 3, 4, 5 temperature
3) Injection start during mold close 14) Hopper base temperature
4) Output signal of take-out robot's entry during mold open 4. Graphical monitor (Injection, mold open/close, ejector, screw rotation etc.)
5) Mold open during charging Overwriting, simultaneous display of max. 8 waveforms
3. Servo motor with high-resolution encoder 5. Servo motor monitor
4. Expert function (Setting conversion from other machines) 6. Statistical processing of monitoring data
5. Calendar timer for heater start-up
7. History monitor (record of temperature range inside of control box,
6. Multiple language (Japanese, English, Chinese, Spanish or Korean) accumulated running distance of ball screw, shot count etc.)
7. Molding condition recording (384 in built-in memory, 384 in external memory) 8. Ladder monitor
Control 8. Recording of trial molding condition (10 conditions)
9. Motion/No-motion selector switch
1. Safety specifications (conforming to the safety rules of the Japan Society of
10. Operation selector switch during alarm activation Industrial Machinery Manufacturers (JSIM) injection molding machines)
11. Alarm buzzer Others
2. Spare grease cartridge (for Automatic lubrication 700cc : 2 pcs)
12. No-fuse breaker for main power supply
3. Special tools
13. Take-out robot interface circuit
14. External memory interface (USB I/F)
15. Event record (record of injection condition, temperature condition, clamping
condition, activation of alarm and machine abnormality: 1,000 records
respectively)
16. Instruction manual display
17. Local password
18. Output of external signal (multiple-choice)

Optional accessories & functions

1. Anti wearing screw cylinder 11. Outlet 100V 21. PC interface
2. Special design screw 12. Specified color 22. Flow molding device
3. Ejector compression system (ECS) 13. Special locating ring 23. Intermediate stop of mold open/close
4. Resin hopper 14. Interface circuit for product fall detector 24. Signal for valve gate control
5. Optional Nozzle (Long open nozzle, Spring needle nozzle) 15. Signal for hot runner interface 25. Low pressure clamping force holding
6. Heat insulating board (thickness : 5mm,10mm) 16. Interface for unscrewing device (motor excluded) 26. Resin retention monitoring alarm
7. Air jet/Air ejector 17. Mold temperature regulator 27. Quick Servo Press (QSP)
8. Signal tower 18. Earth leakage breaker 28. Leveling pads
9. Mold ejector plate return confirmation device 19. High temperature heater 29. Mold mounting kit (8 sets)
10. Outlet 200V (20A, 30A) 20. Core puller (with hydraulic/pneumatic unit) 30. Mold cooling water block

MD-S6000 series 13
NIIGATA MACHINE TECHNO CO.,LTD.
JAPAN NIIGATA MACHINE TECHNO CO.,LTD.
1300 Okayama Higashi-ku Niigata-City
Niigata-pref, Japan.
LA
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SHANGHAI NIIGATA MACHINE TECHNO(SHANGHAI)CO.,LTD.

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Changning District,Shanghai 200051 China.
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DONG GUANG BRANCH
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URL http://n-mtec.com
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1503-2000WS6