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UniSim Shell-Tube Exchanger Modeler (UniSim STE R460 Build 28-03-2018)

CHECKING
File: C:\Users\Ganis\Documents\TIMAS HE 005 006 ASPENTECH\204E005 VER 11.STEI
Run: 16-Oct-2022 23:37
----------------------------------------------------------------------------------------------

Echo of Input
START STE36 FIX B CHECK 0
5) 001 OPTS S
6) 012 1 * *
7) 101 GEOM M
8) 102 1 N E N V T
9) 103 1550.01 1 1 * * 2
10) 104 1 13 848.4108 * 12.7 6
11) 105 1 15.875 2.108 22.2301 90 *
12) 106 6031.078 896.2604 892.7635 1 3133 *
13) 108 * * 0.7938 32 13
14) 112 * * * * 0 *
15) 113 * 0 * * * *
16) 114 455 0.21 540 4.22 1
17) 117 2 * * * *
18) 119 * * * 1 0 3
19) 120 1 1 * * *
20) 121 1 * 336.55 * * 5
21) 122 * * 9.525 *
22) 121 2 * 336.55 * * 5
23) 130 1 1 * * *
24) 131 1 * 438.15 12 * 1
25) 132 * * 9.525 *
26) 131 2 * 438.15 11 * 3
27) 141 * 22 * * * *
28) 142 2 21 21 * 1
29) 201 PROC M
30) 202 1 4338.094 * * *
31) 204 518.9889 139.4889 4.056012 0.0129997 0.0003003 *
32) 201 PROC M
33) 202 2 5777.05 * * *
34) 204 93.28889 407.8889 1.079002 0.018 0.0002002 *
35) 301 STRE M
36) 302 1 0 1 9 * 0100
37) 303 4.056011 * * * * *
38) 321 518.9889 478.5889 437.7889 396.5889 354.8889 312.7889
39) 321A 270.0889 227.0889 183.4889 139.4889
40) 322 103.24 91.77 80.3 68.83 57.35 45.88
41) 322A 34.41 22.94 11.47 0
42) 323 1 1 1 1 1 1
43) 323A 1 1 1 1
44) 331 518.9889 478.5889 437.7889 396.5889 354.8889 312.7889
45) 331A 270.0889 227.0889 183.4889 139.4889
46) 332 1.783 1.879 1.986 2.108 2.247 2.408
47) 332A 2.597 2.821 3.092 3.423
48) 333 0.29 0.28 0.28 0.28 0.27 0.27
49) 333A 0.27 0.26 0.26 0.26
50) 334 0.037 0.035 0.034 0.032 0.031 0.029
51) 334A 0.027 0.026 0.024 0.022
52) 335 0.0493 0.047 0.0447 0.0424 0.0401 0.0377
53) 335A 0.0352 0.0328 0.0303 0.0277
54) 301 STRE M
55) 302 2 0 1 9 * 0100
56) 303 1.079002 * * * * *
57) 321 93.28889 129.0889 164.6889 200.1889 235.3889 270.3889
58) 321A 305.1889 339.6889 373.8889 407.8889
59) 322 0 8.71 17.42 26.14 34.85 43.56
60) 322A 52.27 60.98 69.69 78.4
61) 323 1 1 1 1 1 1
62) 323A 1 1 1 1
63) 331 93.28889 129.0889 164.6889 200.1889 235.3889 270.3889
64) 331A 305.1889 339.6889 373.8889 407.8889
65) 332 0.9947 0.905 0.8298 0.7657 0.7112 0.6648
66) 332A 0.6231 0.5879 0.5558 0.527
67) 333 0.24 0.24 0.25 0.25 0.25 0.25
68) 333A 0.25 0.25 0.26 0.26
69) 334 0.022 0.023 0.025 0.026 0.028 0.029
70) 334A 0.03 0.032 0.033 0.035
71) 335 0.0263 0.0282 0.0302 0.032 0.0339 0.0357
72) 335A 0.0374 0.0392 0.0409 0.0426
73) EXEC

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THIS PROGRAM CONTAINS THE FOLLOWING PACKAGES:

STE 460.0 UniSim Shell-Tube Exchanger Modeler

PPP 460.0 Physical Property Package

HTPST2 460.0 HEAT TRANSFER AND PRESSURE DROP PACKAGE

Messages Output
*** MESSAGES OUTPUT ***
*** NO PROPERTIES PACKAGE ERRORS OR WARNINGS

*******************************************************************************

*** WARNING *** The following input item(s) are beyond the expected range:
104.2 Baffle cut (%) 13.0 (15.0 / 45.0)

*******************************************************************************

*** WARNING *** STE has calculated a tube count of 3131, which differs from the
effective tube count of 3133 which you input.
Your tube count will be used.

*******************************************************************************

*** WARNING *** The vibration analysis predicts 4 vibration problem/s.

Details are printed in the full vibration output of the lineprinter file.

*******************************************************************************

Review of Results of Thermal Calculations

*****************************************

No warning messages generated.

End of Review of Thermal Calculations

*******************************************************************************

Results Summary
- - - - - - - - - - - - - - - RESULTS SUMMARY - - - - - - - - - - - - - - - -
| |
| Area Ratio (Actual/Required) 1.3379 Duty Ratio (Actual/Specified) 1.0000 |
| Area Ratio (Clean) 1.3449 Heat load kCal/h 450389.2 |
| Effective MTD C 75.50 Heat transfer area m2 931.89 |
| One pass MTD 75.50 |
| Shellside Tubeside Overall |
| Heat Transfer Coeff.kCal/h m2K (Clean) 49.87 10.42 8.61 |
| (based on tube o.d.) (Dirty) 49.37 10.38 8.56 |
| Pressure Drop (Actual/Specified) 0.823 0.117 |
| Fraction of Actual Loss in Nozzles 0.111 0.405 |
| |
| Resistances: (Shellside/Tubeside/Wall) 0.020053 / 0.095941 / 0.000155 |
| m2K h/kCal Fouling: (Shell/Tube/Total) 0.000200 / 0.000409 / 0.000609 |
| Total Fouling for Area Ratio=1 0.040063 |
| (Scale Tubeside Resistance by 0.734 to get value based on i.d.) |
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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Exchanger Geometry
| I=input T=tube-layout
--------------------------EXCHANGER SPECIFICATION-----------------| C=calc. D=default R=revised
| U=unset W=warning E=error
|INPUT ITEM No's
- - - - - - - - - - - - - - - - BASIC GEOMETRY - - - - - - - - - - - - - - - -
Front end head type TEMA N I Orientation VERTICAL I | 102.2 102.5
Shell type TEMA E I Hot side HOT TUBESIDE I | 102.3 102.6
Rear end head type TEMA N I No.exchangers in parallel 1 I | 102.4 103.3
Shell internal diam. mm 1550.0 I No.exchangers in series 1 I | 103.1 103.2
Tubeplate thickness mm 32.0 I No.of tubeside passes 1 I | 108.4 106.4
Shell thickness mm 13.0 I Normal/full bundle NORMAL D | 108.5 105.6
Countercurrent in 1st pass YES D Tubes in window NO I | 103.4 103.6
Pass partition layout RIBBON BAND D Nozzles on opposite sides YES D | 110.6 103.5
Bundle-band orientn. HORIZONTAL D Tube alignment(inter-pass) YES D | 115.3 116.1
Layout symmetry CASE 1 D Area fraction submerged U | 116.5 115.4
Special (FFE/reflux) NORMAL C Fixed head(vert.exchgr) TOP I | 119.3 119.4
- - - - - - - - - - - - - - - - - BUNDLE SIZE - - - - - - - - - - - - - - - -
Effective tube count 3133 I First row to shell mm 219.3 C | 106.5 109.1
Bundle-shell diam.clear.mm 12.7 C Last row to shell mm 219.3 C | 108.1 109.2
Pairs of sealing-strips 9 C No. of blocked-off tubes 0 D | 106.6 145.1
- - - - - - - - - - - - - - - - - - TUBES - - - - - - - - - - - - - - - - - -
Tube type PLAIN I | 105.1
Outside diameter mm 15.9 I Tube pitch mm 22.2 I | 105.2 105.4
Wall thickness mm 2.1 I Tube pattern (angle) 90 I | 105.3 105.5
Tube length (straight) mm 6031.1 I Eff. straight length mm 5964.1 C | 106.1
Endlength (front head) mm 896.3 I Tube outstand (inlet) mm 0 I | 106.2 119.5
Endlength (rear head) mm 892.8 I Tube outstand (other) mm 3.0 I | 106.3 119.6
Endspace (front head) mm 857.9 C Endspace (rear head) mm 851.4 C |
- - - - - - - - - - - BAFFLES AND INTERMEDIATE SUPPORTS - - - - - - - - - - -
Baffle type SINGLE SEG. I Number of baffles 6 I | 104.1 104.6
Baffle pitch mm 848.4 I Diam.clearance-tube mm 0.794 I | 104.3 108.3
Baffle thickness mm 12.7 I Dia.clearance-shell mm 7.9 C | 104.5 108.2
Baffle cut (percent) 13.00 W Cut orientation HORIZONTAL D | 104.2 104.4
Baffle cut (area percent) 7.639 C |
Intm.supports(inlet) 0 D Support/blanking baffle NO D | 113.1 109.3
Intm.supports/baffle 0 I Long.baffle.leakage % U | 113.2 112.3
Intm.supports(return) 0 D Special support at nozzle NO D | 113.3 118.2
U-bend extra supports 0 D Int.sup(central nozz.) 0 I | 112.6 112.5
- - - - - - - - - - - - - - DESIGN AND MATERIALS - - - - - - - - - - - - - - -
Shell-design T C 455.00 I Shell-design P (abs) kgf/cm2 1.243 R | 114.1 114.2
Tubes-design T C 540.00 I Tubes-design P (abs) kgf/cm2 5.253 R | 114.3 114.4
TEMA Class TEMA R I Eff.crossflow fraction U | 114.5 113.6
Tubes 317 Stainless I Shell Carbon Steel I | 141.2 142.1
Tubeplate 316 Stainless I Front head 316 Stainless I | 142.2 142.3
Baffles User Specified I Rear head 316 Stainless D | 142.5 142.4
Thermal Con. kCal/h m K 15.81 C Tube density kg/m3 8020 C | 141.3 141.4
Young's mod. Mkgf/cm2 1.770 C Axial stress Mkgf/cm2 0 D | 141.5 141.6
- - - - - - - - - - - - - - EXCHANGER INFORMATION - - - - - - - - - - - - - -
Exchanger weight(dry) kg 24323 C Weight of bundle kg 15224 C |
(Full of water) kg 40227 C |
- - - - - - - - - - - - - - IMPINGEMENT PROTECTION - - - - - - - - - - - - - -
Impingement prot.type ROUND PLATE I | 117.1
Imp.plate thickness mm 6.3 D Imp.plate width(diam.) mm 438.1 D | 117.2 117.5
Imp.perforation fraction 0.500 D Im.plate-tube clearance mm 0 D | 117.3 117.4
- - - - - - - - - - - - - - - - - - - NOZZLES - - - - - - - - - - - - - - - -
-----SHELLSIDE----- -----TUBESIDE-----
Nozzle function Inlet Outlet Inlet Outlet II II | 131.1 121.1
Nozzle type +IMPIN PLAIN AXIAL AXIAL II DD | 131.4 121.4
No.in parallel 1 1 1 1 II CC | 130.. 120..
Orientation Top Bottom Axial Axial II II | 131.6 121.6
Inside diameter mm 438.1 438.1 336.5 336.5 II II | 131.3 121.3
Distance to nozzle mm UU | 131.5
Nominal Pipe Size inches 18.0 18.0 14.0 14.0 CC CC | 132.4 122.4
Wall Thickness mm 9.525 9.525 9.525 9.525 IC IC | 132.3 122.3
- - NOZZLE RESULTS - - -
Pressure loss kgf/cm2 0.000690 0.000950 0.000476 0.000137 |
Pressure loss % of total 4.660 6.412 31.43 9.026 |
Velocity (Nozzle) m/s 10.70 20.54 7.597 3.970 |
Rho-v-sq.(Nozzle) kg/m s2 113.9 218.6 102.9 53.78 |
" (Shell in/out) kg/m s2 21.54 47.59 |
"(Bundle in/out) kg/m s2 35.13 66.10 |

Process Summary
- - - - - - - - - - - - - - - - - PROCESS SUMMARY - - - - - - - - - - - - - - -
- HOT TUBESIDE - - COLD SHELLSIDE -
Inlet Outlet Inlet Outlet
Temperature C 518.99 139.49 93.29 407.89 II II | 204.1/2
Quality(vap mass frac) 1.000 1.000 1.000 1.000 CC CC | 202.3/4

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Pressure kgf/cm2 4.056 4.054 1.079 1.064 ID ID | 204.3/6

Pressure loss kgf/cm2 0.00152 0.0148 C C |
Estimated 0.0130 0.0180 I I | 204.4
Mass Flow kg/h 4338 5777 I I | 202.2
Fouling Rest. m2K h/kCal 0.000300 0.000200 I I | 204.5
Heat load kCal/h 447861 452917 |
- - PROCESS METHODS - -
Heat balance: revise HEAT LOAD HEAT LOAD C C | 205.2
Liquid h.t.coef.kCal/h m2K U U | 206.1
2-phase.h.t.c. kCal/h m2K U U | 206.2
Vapour h.t.coef.kCal/h m2K U U | 206.3
Liquid h.t.coef.scaling 1.000 1.000 D D | 206.4
2-phaseh.t.coef.scaling 1.000 1.000 D D | 206.5
Vapour h.t.coef.scaling 1.000 1.000 D D | 206.6
Pressure drop scaling 1.000 1.000 D D | 207.5
Vap.shear enhancement YES * D | 210.1
Wet wall desuperheat. YES * D | 210.2
Colburn-Hougen method NO * D | 210.4
Boiling curve * +CORRECTIONS D | 210.5
Refce. heat flux kCal/h m2 0 U C | 211.1
Boiling curve expo. 0 U C | 211.2
Refce. temp. diff. C 1.000 U C | 211.6
Subcooled boiling IGNORED IGNORED D | 211.4
Post dryout ht.trans. * NO D | 211.5
No.points on curve 10 10 C C | 205.4
Fit to ht.load curve AS INPUT AS INPUT C C | 205.5
Gravity pressure changes NO GRAV. NO GRAV. D D | 205.6

Options Summary
- - - - - - - - - - - - OUTPUT/CALCULATION OPTIONS - - - - - - - - - - - - - -
Units of output METRIC D Tube Layout Data REVISE D | 010.1 020.3
Physical property FILE D Vibration check FULL O/P D | 010.2 013.1
Summary ouput YES D Pressure drop details NO D | 011.1 013.2
Exchanger and process output YES D Inter-shell Conditions NO D | 011.2 013.5
Shell integration output YES D Shellside flow distibution NO D | 011.3 013.4
Calculated stream curves NO D General interface output YES I | 013.6 012.1

Bundle Layout Summary

BUNDLE LAYOUT for Vertical N-E-N Shell

Tubes 15.88 mm o.d. on a 22.23 mm Pitch: 90 degree layout, Up and Over Flow

Single Segmental Baffles: Horizontal Cut = 13.0 percent

7.6 Area percent

Shell Internal Diameter/Radius = 1550.01 / 775.01 mm

Outer Tube Limit: Clearance/Radius = 12.70 / 768.66 mm
Outer Tube Centres Limit: /Radius = 760.72 mm

Single Banded Layout No Tubes in Window

Symmetry Case 1

Shellside Inlet Nozzle: i.d.= 438.15 mm at Top with Impingement Plate

Shellside Outlet Nozzle: i.d.= 438.15 mm at Bottom

For Heat Total Plugged | User STE First Potential With Tube Layout
Transfer | Input Estimates Locations Tie Rods Diagram
No.of Tubes 3133 3133 0 3133 3089 - 3139 3143 3131 New

Tube Centre Locations Bundle Pass 1

[from shell centre]
Outer Radial Limit (mm) 760.4 760.4
Left Hand Column (mm) -755.8 -755.8
Right Hand Column (mm) 755.8 755.8
Upper Row (mm) 555.8 555.8
Lower Row (mm) -555.8 -555.8
The bundle has 51 rows, and 69 columns
( 0 rows in the windows )
No.of Tube Locations 3131 3131
Number of Row Lines 55 55

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No.Tubes in each Line 14 15 14 49 51 53 55 55 57 59

59 61 61 63 63 65 65 65 65 67
67 67 67 67 69 69 69 69 69 69
69 67 67 67 67 67 65 65 65 65
63 63 61 61 59 59 57 55 55 53
51 49 13 17 13

Heat Release Curves

*** STREAM HEAT LOAD CURVES USED BY STE ***

Cold Shellside Stream: Pressure dependence ignored

Flow = 5777. kg/h 1.605 kg/s
Hot Tubeside Stream: Pressure dependence ignored
Flow = 4338. kg/h 1.205 kg/s

Point Pressure Pr.change Temperature Enthalpy Quality --- Heat Load ---
kgf/cm2 kgf/cm2 C kCal/kg kCal/h fraction

Cold
Inlet 1.08 0.00000 93.29 0.0 1.0000 0.0 0.0000
1 1.08 -0.00135 93.29 0.0 1.0000 0.0 0.0000
2 1.08 0.00000 129.09 8.7 1.0000 50036.9 0.1105
3 1.08 0.00000 164.69 17.3 1.0000 100073.7 0.2210
4 1.08 0.00000 200.19 26.0 1.0000 150168.0 0.3316
5 1.08 0.00000 235.39 34.7 1.0000 200204.9 0.4420
6 1.08 0.00000 270.39 43.3 1.0000 250241.8 0.5525
7 1.08 0.00000 305.19 52.0 1.0000 300278.6 0.6630
8 1.08 0.00000 339.69 60.6 1.0000 350315.5 0.7735
9 1.08 0.00000 373.89 69.3 1.0000 400352.3 0.8839
10 1.06 -0.01665 407.89 78.4 1.0000 452917.2 1.0000
Outlet 1.06 -0.01800 407.89 78.4 1.0000 452917.2 1.0000

Hot
Inlet 4.06 0.00000 518.99 103.2 1.0000 0.0 0.0000
1 4.06 -0.00098 518.99 103.2 1.0000 0.0 0.0000
2 4.06 0.00000 478.59 91.7 1.0000 -50038.4 0.1117
3 4.06 0.00000 437.79 80.2 1.0000 -100076.8 0.2235
4 4.06 0.00000 396.59 68.6 1.0000 -150115.2 0.3352
5 4.06 0.00000 354.89 57.1 1.0000 -200197.2 0.4470
6 4.06 0.00000 312.79 45.6 1.0000 -250235.6 0.5587
7 4.06 0.00000 270.09 34.0 1.0000 -300274.0 0.6705
8 4.06 0.00000 227.09 22.5 1.0000 -350312.4 0.7822
9 4.06 0.00000 183.49 11.0 1.0000 -400350.8 0.8939
10 4.04 -0.01202 139.49 0.0 1.0000 -447861.2 1.0000
Outlet 4.04 -0.01300 139.49 0.0 1.0000 -447861.2 1.0000

Integration Details
For an overview of the INTEGRATION ALONG THE SHELL tables,
please refer to MODELLING SHELLSIDE PASSES in the Help Text.

INTEGRATION ALONG THE 1 ST SHELL

AXIAL - - CUMULATIVE - - SHELL - TUBE SIDE TEMPERATURES - ZONE HEAT TRANSFER COEFFICIENTS ZONE ZONE ZONE
DIST. AREA HEAT LOAD TEMP. PASS 1 OVERALL SHELL TUBE CONDST. MTD. HEAT LOAD AREA
MM M2 MCAL/H C C ----------KCAL/H M2 C---------- C MCAL/H M2
0.0 0.0 0.0 93.3 139.5
7.1 45.0 8.4 0.0 50.2 50.0 141.4
904.7 141.4 50.0 129.1 183.5
7.6 46.9 9.1 0.0 58.3 50.0 113.1
1628.3 254.4 100.1 164.7 227.1
8.1 48.8 9.8 0.0 66.1 50.0 93.4
2226.0 347.8 150.1 200.2 270.1
8.4 49.4 10.1 0.0 69.9 0.1 0.1
2226.6 347.9 150.2 200.2 270.1
8.6 50.1 10.5 0.0 73.6 50.0 78.9
2731.4 426.8 200.2 235.4 312.8
8.9 50.7 10.8 0.0 77.4 0.1 0.1
2731.9 426.9 200.2 235.4 312.8

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9.1 51.4 11.2 0.0 80.9 50.0 67.8

3166.1 494.7 250.2 270.4 354.9
9.3 52.1 11.5 0.0 84.5 0.0 0.1
3166.5 494.8 250.2 270.4 354.9
9.6 52.7 11.8 0.0 87.9 50.0 59.4
3546.8 554.2 300.3 305.2 396.6
9.8 53.2 12.1 0.0 91.4 0.0 0.0
3546.8 554.2 300.3 305.2 396.6
10.0 53.6 12.4 0.0 94.7 50.0 52.7
3884.1 606.9 350.3 339.7 437.8
10.5 55.0 13.1 0.0 101.4 50.0 47.1
4185.4 654.0 400.4 373.9 478.6
10.9 55.2 13.7 0.0 107.9 50.0 42.6
4457.8 696.5 450.4 407.9 519.0

Note: Heat transfer coefficients refer to the tube outside diameter

TUBE WALL TEMPERATURE PROFILE ALONG SHELL 1 PASS 1

AXIAL ----- SHELLSIDE ----- ----- TUBESIDE ----- HT COEFFICIENTS

DIST. BULK FOUL TUBE TUBE FOUL BULK SHELL TUBE
FLUID LAYER WALL WALL LAYER FLUID
MM C C C C C C KCAL/H M2 C
0.0
111.2 119.1 119.1 119.2 119.3 161.5 45.0 8.4
904.7
146.9 156.3 156.4 156.5 156.7 205.3 46.9 9.1
1628.3
182.4 193.4 193.5 193.6 193.8 248.6 48.8 9.8
2226.0
200.2 212.0 212.1 212.2 212.4 270.1 49.4 10.1
2226.6
217.8 230.4 230.6 230.7 230.9 291.5 50.1 10.5
2731.4
235.4 248.9 249.0 249.1 249.4 312.8 50.7 10.8
2731.9
252.9 267.2 267.4 267.5 267.8 333.9 51.4 11.2
3166.1
270.4 285.5 285.7 285.8 286.1 354.9 52.1 11.5
3166.5
287.8 303.8 304.0 304.1 304.4 375.8 52.7 11.8
3546.8
305.2 322.0 322.2 322.4 322.7 396.6 53.2 12.1
3546.8
322.4 340.2 340.4 340.5 340.9 417.2 53.6 12.4
3884.1
356.8 376.1 376.3 376.5 376.9 458.2 55.0 13.1
4185.4
390.9 412.2 412.4 412.6 413.1 498.8 55.2 13.7
4457.8

Note: Heat transfer coefficients refer to the tube outside diameter

MEAN TUBE METAL TEMPERATURE FOR UNIT = 230.1 DEG. C

Vibration Analysis
**** SUMMARY TABLE OF VIBRATION ANALYSIS ****

----------------------------------------------------------------------
| | VIBRATION TESTS |
----------------------------------------------------------------------
| SHELL | FV/FN | FV/FA | FT/FN | FT/FA | W/WC | VS-Amp | TB-Amp |
----------------------------------------------------------------------
| 1 | | * | * | * | | | |
----------------------------------------------------------------------

* Indicates a predicted vibration problem.

Refer to full vibration output for details.

NOMENCLATURE
------------
FN Natural Frequency ............. Hz
FV Vortex Shedding Frequency ..... Hz
FT Turbulent Buffeting Frequency . Hz
FA Acoustic Resonance Frequency .. Hz
------------------------------------------------
Span Unsupported Tube Lengths ...... mm
Vel. Vibration Flow Velocities ..... m/s
RV**2 Momentum Flux ................. kg/m.s2
STRN Strouhal Number ............... -
L DEC Logarithmic Decrement ......... -
W Mass Flow Rate ................ kg/h
WC Critical Mass Flow Rate ....... kg/h

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VS-Amp Vortex Shedding Amplitude ..... mm

TB-Amp Turbulent Buffeting Amplitude . mm

**** TUBE VIBRATION ANALYSIS ****

GENERAL DATA
------------

Shell Number 1 Exchanger Type .. NEN

Tubes in Window ..................... NO Baffle Num./Seg.Type/Cut Orient.... 6 / SINGLE / HORIZ.

Impingement Protection .............. PLATE Nat.Freq. Calculation Method ...... DIRECT SOLUTION
Midspace Cross Flow Fraction ........ 0.59 Tube Material Youngs Modulus ...... 0.17701E+01 Mkgf/cm2
Effective Mass .................... 0.7317 kg/m

----------------------------------------------------------
| Tube Ref.Number (see desc.below) | 3 | 4 |
----------------------------------------------------------
| Tube Natural Frequency (Hz) | 52.7 | 52.7 |
----------------------------------------------------------

Acoustic Resonance Frequencies In/Mean/Out (Hz) 146.25 163.00 198.42

**** FLUID ELASTIC INSTABILITY ASSESSMENT ****

-------------------------- DAMPING ------------ --------------- ESTIMATED --------

| Tube | Descr: Heavy Medium Light | | Tube | Damping | Ratio |
| Ref. | L DEC: 0.1 0.03 0.01 | | Ref. | L DEC | W/WC |
----------------------------------------------- ----------------------------------
| 3 | W/WC : 0.11 0.20 0.34 | | 3 | 0.033 | 0.187 |
| 4 | 0.11 0.20 0.35 | | 4 | 0.033 | 0.191 |
----------------------------------------------- ----------------------------------

**** RESONANCE ASSESSMENTS ****

------------------------------------------------------------------------------------------------------------------------
| Tube | Description | Location | Span | Flow Mom.Flux | - Vortex Shedding - | -Turbulent Buff- |
| Ref. | | | Length | Vel. RV**2 | STRN FV/FN FV/FA | FT/FN FT/FA |
------------------------------------------------------------------------------------------------------------------------
| 3 | First Tube Row | Inlet | 857.76 | 5.94 35.11 | 0.36 2.53 * 0.91* | 1.91 0.69 |
| | Inside Baffle Overlap | Midspace | 848.41 | 5.04 19.24 | 0.36 2.15 0.70 | 1.62 0.53 |
| | | Outlet | 864.26 | 7.15 26.60 | 0.36 3.05 * 0.81* | 2.31 0.61 |
------------------------------------------------------------------------------------------------------------------------
| 4 | Last Tube Row | Inlet | 857.76 | 3.69 13.53 | 0.36 1.57 0.57 | * 1.19* 0.43 |
| | In Bundle | (Max.Amp)| | | |( 0.001 ) |
| | | Midspace | 848.41 | 4.94 18.45 | 0.36 2.10 0.68 | 1.59 0.51 |
| | | Outlet | 864.26 | 11.28 66.16 | 0.36 4.81 1.28 | 3.64 * 0.97* |
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Notes on vibration amplitudes:
1. Maximum amplitudes (Max.Amp) only calculated at resonance for FV/FN or FT/FN.
2. TEMA methods used. TEMA Recommended Maximum Amplitude = 0.317 mm

TEMA Style Summary

1 Diam/Length(mm) 1550.0/ 6031.1 TypeNEN , VERTICAL 1 Exchgrs connected 1 series x 1 para. Selection Basis: COST
2 Surface areas m2 - total 942.36 - /shell 942.36 - heat transfer 931.89 STE cost 16841

COLD SHELLSIDE HOT TUBESIDE

INLET OUTLET INLET OUTLET
*FLOWRATES* UNITS *CLEARANCES ETC.*
3 Total Fluid Flowing kg/h 5777.0 4338.1 1 Tube/Baffle (Diametric) mm 0.79380
4 Total Vapour + Gas kg/h 5777.0 5777.0 4338.1 4338.1 2 Bundle/Shell (Diametric) mm 12.700
5 Total Liquid kg/h 0.0 0.0 0.0 0.0 3 Baffle/Shell (Diametric) mm 7.93750
6 Steam/Water kg/h 0.0 0.0 4 Baffle Thickness mm 12.70000
7 Non-Condensables kg/h 0.0 0.0
8 Condensed/Evaporated kg/h 0.0 0.0 *PERCENTAGE OF TOTAL PRESSURE DROP*
5 Shell X-Flow 39.2 Tube Straight 57.2
*LIQUID PROPERTIES* 6 Window 18.1 Return 2.4
9 Density kg/m3 0.0 0.0 0.0 0.0 7 Ends 31.6
10 Viscosity centipoise 0.0000 0.0000 0.0000 0.0000 8 Nozzle 11.1 Nozzle 40.5
11 Specific Heat kCal/kg K 0.0000 0.0000 0.0000 0.0000
12 Conductivity kCal/h m K 0.0000 0.0000 0.0000 0.0000 *DIMENSIONLESS NUMBERS* Shell Tube
13 Molecular Weight 0.00 0.00 0.00 0.00 9 Reynolds In Gas/Vapour 3439. 1135.
10 Out Gas/Vapour 2162. 1909.
*VAPOUR PROPERTIES* 11 In Liquid 0. 0.
14 Density kg/m3 0.9947 0.5270 1.7830 3.4230 12 Out Liquid 0. 0.
15 Viscosity centipoise 0.0220 0.0350 0.0370 0.0220 13 Prandtl In Gas/Vapour 0.7227 0.7835
16 Specific Heat kCal/kg K 0.2400 0.2600 0.2900 0.2600 14 Out Gas/Vapour 0.7690 0.7434
17 Conductivity kCal/h m K 0.0263 0.0426 0.0493 0.0277 15 In Liquid 0.000 0.000
18 Molecular weight 0.00 0.00 0.00 0.00 16 Out Liquid 0.000 0.000

*2-PHASE PROPERTIES*
19 Latent heat kCal/kg 0.00 0.00 0.00 0.00

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*HEAT LOADS* Shell Tube

*TEMPERATURES AND PRESSURES* 19 Gas/Vapour kCal/h 452917. 447861.
20 Stream C 93.29 407.89 518.99 139.49 20 Cond./Evap. kCal/h 0. 0.
21 Bulk Average / Skin C 217.15 229.87 290.08 230.38 21 Liquid kCal/h 0. 0.
22 Pressure In/Out kgf/cm2 1.079 / 1.064 4.056 / 4.054
22 Wet Wall Desuperheat. N/A: HTC Fact. NO
23 DP Calc./Estimated kgf/cm2 0.0148 / 0.0180 0.0015 / 0.0130 23 Vap.Shear Enhancement N/A: User HTC NO
(Frictional/Accelerational) 0.0132 / 0.0000 0.0009 / 0.0000
(Nozzles+Turns/Gravitational) 0.0016 / 0.0000 0.0006 / 0.0000
*HT. TRANS. COEFF/RESIST* *Veloc./Momentum Flux m/s / kg/m s2
24 Stream kCal/h m2K 50. / .0200531 10. / .0959407 24 Shell-Nozzle Inlet 10.70 / 113.9
25 Fouling kCal/h m2K 4995. / .0002002 2446. / .0004089 25 Outlet 20.54 / 218.6
26 Wall kCal/h m2K 6452. / .0001550 26 Inter 0.00 / 0.0
27 Overall Clean kCal/h m2K 9. / .1161487 27 X-Flow Highest 9.20 / 43.8
28 Overall Dirty kCal/h m2K 9. / .1167578 28 Window Highest 21.48 / 239.2
29 Tube -Nozzle Inlet 7.60 / 102.9
29 Total Heat Duty kCal/h 450389.22 30 Outlet 3.97 / 53.8
30 Eff. Wtd. MTD./1 Pass MTD K 75.50 / 75.50 31 Inter 0.00 / 0.0
31 Area Ratio - Actual/Reqd. 1.3379 32 Tube Highest 2.02 / 7.3

*TUBE DETAILS* *NOZZLE DETAILS mm * *BAFFLE DETAILS* *LAYOUTS*

32 Number of Tube Passes 1 Imping. Prot. - PLATE Segmental Type SINGLE 33 Lowest Row C/L Height mm -555.75
33 Type-PLAIN / Number 3133 Diameters Shell Tube Cut (Percent) 13.0 34 Highest Row C/L Height mm 555.75
34 OD/ID mm 15.875 / 11.659 Inlet 438.15 336.55 Cut/NozC/L(Deg) 90 35 Shell/Top of Tube Bundle mm 219.25
35 Length nominal mm 6031.08 Outlet 438.15 336.55 Number 6 36 Total Number Baffle Overlap Rows 51
36 Length Effect. mm 5964.08 Inter 0.00 0.00 Pitch mm 848.41 36 Total Number Tube Rows in Windows 0
37 Pitch mm (90 deg) 22.23 No. Sealing Strips 9 Endspace-Front 857.91 38 Number of Tubes Submerged 0
38 Weight kg Bundle/Dry/Wet 15224/ 24323/ 40227 Endspace-Rear 851.41 39 Th Cond 317 Stainless kCal/h m K 15.81

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