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16 2.

2 1
20 1.9 2.8 2
25 2.3 3.5 3
32 1.8 2.9 4.4 4
40 1.8 2.3 3.7 5.5 5
50 1.8 2.0 2.9 4.6 6.9 6
63 1.8 2.0 2.5 3.6 5.8 8.6 7
75 1.9 2.3 2.9 4.3 6.8 10.3 8
90 2.2 2.8 3.5 5.1 8.2 12.3 9
110 2.7 3.4 4.2 6.3 10.0 15.1 10
125 3.1 3.9 4.8 7.1 11.4 17.1 11
140 3.5 4.3 5.4 8.0 12.7 19.2 12
160 4.0 4.9 6.2 9.1 14.6 21.9 13
180 4.4 5.5 6.9 10.2 16.4 24.6 14
200 4.9 6.2 7.7 11.4 18.2 27.4 15
225 5.5 6.9 8.6 12.8 20.5 30.8 16
250 6.2 7.7 9.6 14.2 22.7 34.2 17
280 6.9 8.6 10.7 15.9 25.4 38.3 18
315 7.7 9.7 12.1 17.9 28.6 43.1 19
355 8.7 10.9 13.6 20.1 32.2 48.5 20
400 9.8 12.3 15.3 22.7 36.3 54.7 21
450 11.0 13.8 17.2 25.5 40.9 61.5 22
500 12.3 15.3 19.1 28.4 45.4 68.3 23
560 13.7 17.2 21.4 31.7 50.8 24
630 15.4 19.3 24.1 35.7 57.2 25
710 17.4 21.8 27.2 40.2 64.5 26
800 19.6 24.5 30.6 45.3 27
900 22.0 27.6 34.4 51.0 28
1000 24.5 30.6 38.2 56.7 29
1100 26.9 33.7 42.0 62.4 30
1200 29.4 36.7 45.9 68.0 31
1400 34.4 42.9 53.5 32
1600 39.2 49.0 61.2 33
Dn [mm] 2 1/2 3.2 4 6 10 16
Presiones nominales PN [bar]
HDPE PE80 DIN 8074 / ISO 4427
Espesor [mm]
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2

3 Pipe Thickness [mm], according ASME B36.10M


4
5 ASME B36.10M SCHEDULE / IDENTIFICATION
6 Size dext 5 10 20 30 40 60 80 100 120 140 160 STD XS XXS

7 1/2 21.3 1.65 2.11 - 2.41 2.77 - 3.73 - 0 - 4.78 2.77 3.73 7.47
8 3/4 26.7 1.65 2.11 - 2.41 2.87 - 3.91 - 0 - 5.56 2.87 3.91 7.82
9 1 33.4 1.65 2.77 - 2.9 3.38 - 4.55 - 0 - 6.35 3.38 4.55 9.09
10 1 1/4 42.2 1.65 2.77 2.97 3.56 4.85 6.35 3.56 4.85 9.7
11 1 1/2 48.3 1.65 2.77 - 3.18 3.68 - 5.08 - 0 - 7.14 3.68 5.08 10.15
12 2 60.3 1.65 2.77 - 3.18 3.91 - 5.54 - 0 - 8.74 3.91 5.54 11.07
13 2 1/2 73 2.11 3.05 4.78 5.16 7.01 9.53 5.16 7.01 14.02
14 3 88.9 2.11 3.05 - 4.78 5.49 - 7.62 - 0 - 11.13 5.49 7.62 15.24
15 3 1/2 101.6 2.11 3.05 4.78 5.74 8.08 5.74 8.08
16 4 114.3 2.11 3.05 - 4.78 6.02 - 8.56 - 11.13 - 13.49 6.02 8.56 17.12
17 5 141.3 2.77 3.4 - - 6.55 - 9.53 - 12.7 - 15.88 6.55 9.53 19.05
18 6 168.3 2.77 3.4 - - 7.11 - 10.97 - 14.27 - 18.26 7.11 10.97 21.95
19 8 219.1 2.77 3.76 6.35 7.04 8.18 10.31 12.7 15.09 18.26 20.62 23.01 8.18 12.7 22.23
20 10 273 3.4 4.19 6.35 7.8 9.27 12.7 15.09 18.26 21.44 25.4 28.58 9.27 12.7 25.4
21 12 323.8 3.96 4.57 6.35 8.38 10.31 14.27 17.48 21.44 25.4 28.58 33.32 9.53 12.7 25.4
22 14 355.6 3.96 6.35 7.92 9.53 11.13 15.09 19.05 23.83 27.79 31.75 35.71 9.53 12.7 -
23 16 406.4 4.19 6.35 7.92 9.53 12.7 16.66 21.44 26.19 30.96 36.53 40.49 9.53 12.7 -
24 18 457 4.19 6.35 7.92 11.13 14.27 19.05 23.83 29.36 34.93 39.67 45.24 9.53 12.7 -
25 20 508 4.78 6.35 9.53 12.7 15.09 20.62 26.19 32.54 38.1 44.45 50.01 9.53 12.7 -
26 22 559 4.78 6.35 9.53 12.7 - 22.23 28.58 34.93 41.28 47.63 53.98 9.53 12.7 -
27 24 610 5.54 6.35 9.53 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54 9.53 12.7 -
28 26 660 - 7.92 12.7 15.88 - - - - - - - 9.53 12.7 -
29 28 711 - 7.92 12.7 - - - - - - - - 9.53 12.7 -
30 30 762 6.35 7.92 12.7 15.88 - - - - - - - 9.53 12.7 -
31 32 813 - 7.92 12.7 15.88 17.48 - - - - - - 9.53 12.7 -
32 34 864 - 7.92 12.7 15.88 17.48 - - - - - - 9.53 12.7 -
33 36 914 - 7.92 12.7 15.88 19.05 - - - - - - 9.53 12.7 -
34 38 965 - - - - - - - - - - - 9.53 12.7 -
35 40 1016 - - - - - - - - - - - 9.53 12.7 -
36 42 1067 - - - - - - - - - - - 9.53 12.7 -
44 1118 - - - - - - - - - - - 9.53 12.7 -
46 1168 - - - - - - - - - - - 9.53 12.7 -
39 48 1219 - - - - - - - - - - - 9.53 12.7 -
Estimated detention time of a pump impulsion system

The spreadsheet calculates the stop time of an impulsion system, from


the time of the de-energization of the pump.

1 Initial System Energy

Kinetic energy:
  - Kinetic energy of rotation of the pump and motor
  - Linear kinetic energy of the water into the pipe

Potential energy
As a reference level of the potential energy of the water mass in the
pipe, it is considered the position of the center of gravity of the mass
of water at the time of de-energization. Therefore, the initial potential
energy is zero

2 Final system energy

kinetic energy
When the system reaches its detention, the kinetic energy
of the system is zero

3 Potential energy
Between the time of de-energization and the final system detention, the
center of gravity of the mass of water travels a space "DS".
The derivation assumes that the discharge pipe has a length "L", that the
pump system elevation is "H" and that the route has a constant slope.
The latter, in order to associate the vertical displacement of the initial
center of gravity of the water mass, to the slope of the pipe.

Center of gravity
(final position) L

Center of gravity
(initial position) DS
DZ
H

Pipe water volume


a
cjc, Rev.01.06.2014

4 Energy lost by the system

During the detention time, the system loses energy as heat,


by friction between the water and the pipe.
Sheet 4 shows that the instantaneous friction force between the
fluid and the pipe is a function of the square of the velocity at the
given time.

f
F r = ⋅L⋅ρ⋅π⋅d⋅v 2
8
For purposes of considering the friction force in this analysis,
one requires the average value of this force during the detention
time interval.

Sheet 4 shows that the average value of this force is given by the
relationship
2
U⋅v i
Fr med =
3
where "U" is a system constant

f
U = ⋅L⋅ρ⋅π⋅d
8
1
F fric = ⋅f ⋅π⋅d⋅ρ⋅L⋅v 2i ( N )
ave
24

5 Energy conservation

The energy conservation equation is used to determine the


detention time.

Einitial =E final +Eheat loss


The routine calculates the time interval
Estimated detention time of a impulsion system the water mass inside the pipe moves fo
Requirement. It must be possible to ass
It is considered the inertia of the pump, motor and displacement of the mass center of grav
fluid and the friction between fluid and pipe. Although the fluid will stop before the pump
An ascending pipe with constant slope is assumed.

Volumetric water fow rate Motor


Q= 40 m3/h h= 0.65 -
Pipe material selected N= 1500 rpm
Material : Carbon steel Pipe dimensions, case CS
Case of carbon steel material(CS) di = #VALUE! mm
dn = 6 in Pipe dimensions, case SS
sch = 40 di = #VALUE! mm
Case of stainless material (SS) Pipe diemensions of selected
dn = 10 in material
sch = 40S di = #VALUE! m
Absolute rugosity Area of pipe section
Rabs = 0.1 mm A= (pi()/4) * d^2
Pipe length d= #VALUE! m
L= 1000 m A= #VALUE! m²
Impulsion height Water velocity
H= 30 m v= Q/A
Water temperature Q= 0.0111 m3/s
t= 10 °C A= #VALUE! m²
v= #VALUE! m/s

Average friction force in detention Displacement of the center


time interval (See sheet 4) gravity (CG) of the water
Fr = #VALUE! N during the detention time interval
DS = vm * t
Pipe angle vm = #VALUE! m/s
sin(a) = H / L t= 2.6 s
H= 30 m DS = #VALUE! m
L= 1000 m
sin(a) = 0.03 rad Height increment of the center of
gravity during the detention interval
Average velocity during detention DZ = sin(a) * DS
vm = (vi + vf)/2 sin(a) = 0.03 rad
vi = #VALUE! m/s DS = #VALUE! m
vf = 0 m/s DZ = #VALUE! m
vm = #VALUE! m/s
Friction energy loss
Before start of calculations, a Er = Fr * DS
value for the detention time has Fr = #VALUE! N
to be assumed. Let DS = #VALUE! m
t= 2.6 s Er = #VALUE! J
g= 9.80665 m/s²

Annex A. Motor power


Velocity pressure Singulasr pressure loss
hv = (r/2) *v^2 DPs = DPf * P%Ps
r= #VALUE! kg/m³ DPf = #VALUE! Pa
v= #VALUE! m/s P%Ps = 2.0%
hv = #VALUE! Pa DPs = #VALUE! Pa

Frictional pressure loss Pressure losses


DPf = f * (L/d) * hv DP = DPf + DPs
f= #VALUE! - DPf = #VALUE! Pa
L= 1000 m DPs = #VALUE! Pa
d= #VALUE! m DP = #VALUE! Pa
hv = #VALUE! Pa
DPf = #VALUE! Pa

Percentage singular loss


P%Ps = (DPs / DPf ) * 100
P%Ps = 2.0%

Materials
Carbon steel pipes (Imp) Stainless steel (Imp) Carbon steel
dn Sch - dn Sch Stainless steel
in in -
1/2 5 0.125 5S
3/4 10 0.25 10S
1 20 0.375 40S
1 1/4 30 0.5 80S
1 1/2 40 0.75
2 60 1
2 1/2 80 1.25
3 100 1.5
3 1/2 120 2
4 140 2.5
5 160 3
6 STD 3.5
8 XS 4
10 XXS 5
12 6
14 8
16 10
18 12
20 14
22 16
24 18
26 20
28 22
30 24
32 30
34
36
38
40
42
44
46
48
calculates the time interval "t", from the de-energization of the pump, until the system comes to rest. In the time interval "
ass inside the pipe moves forward a length "DS", associated to a vertical displacement "DZ".
nt. It must be possible to assume that the pipe has a constant upward slope. This with the aim of associating the vertical
nt of the mass center of gravity to the pipe slope.
fluid will stop before the pump stops, it is considered that both detentions occur at the same time.

Water properties DS
t= 10 °C L
v = SaturatedWaterKinematicViscosity_t
n= #VALUE! m²/s Centre of gravity
r = SaturatedWaterDensity_t (initial position)
r= #VALUE! kg/m3 Water volume in pipe

Relative rugosity
Rrel = Rabs / di Click "Calculate" for calculation
Rabs = 0.1 mm
di = #VALUE! mm Friction factor
Rrel = #VALUE! - f = Pipe_Friction_Factor_Rrel_Re Detention time:
Rrel = #VALUE! t=
Reynolds Re = #VALUE!
Re = v*d/n f= #VALUE! #VALUE!
v= #VALUE! m/s
d= #VALUE! m Kinematic pressure
n= #VALUE! m²/s hv = (r/2)*v^2 Pa
Re = #VALUE!

Water volume Motor kinetic energy Total initial kinetic energy


V= A*L (See Annex B) Ec|inicial =
A= #VALUE! m² EC_motor = (1/2) * Imotor * w^2 [J] Ec_water =
L= 1000 m Imotor = #VALUE! kg*m² EC_motor =
V= #VALUE! m3 w= 157.1 rad/s EC_imp =
EC_motor = #VALUE! J Ec|inicial =
Water mass
m= V*r Impeller kinetic energy Final potential energy
V= #VALUE! m3 (Seer Annex C) Ep|final =
r= #VALUE! kg/m 3
EC_imp = (1/2) * Iimp * w^2 [J] M=
M= #VALUE! kg Iimp = #VALUE! kg*m² DZ =
w= 157.1 rad/s Ep|final =
Water kinetic energy EC_imp = #VALUE! J
Ec_water = (1/2) * M * v^2 Friction energy loss
M= #VALUE! kg Final kinetic energy Er =
v= #VALUE! m/s Ec|final = 0 J
Ec_water = #VALUE! J Ep|final+Er =
Initial potential energy
Motor angular speed Ep|initial = 0 J Ec|inicial =
N= 1500 rpm
N= 25 rps Energy balance Dif =
w= 157.07963 rad/s Ec|initial = Ep|final + Er Dif = 0 indicates balanced equation
Dif =
#VALUE!

Annex B
Motor power Polar inercia moment of motor Ref [2]
Imotor = 118 * (P / N)^1,48
TDH = DZ + DP P= #VALUE! kW
DZ = 30 m N= 1500 rpm
DZ = 294,200 Pa Imotor = #VALUE! kg * m²
DP = #VALUE! Pa
TDH = #VALUE! Pa
Anexo C
Pot = Q * TDH / h Polar inercia moment of impulsor Ref [2]
Q= 0.01111111 m³/s Iimp = 1,5 * 10^7 * (P / N^3)^0,9556
TDH = #VALUE! Pa P= #VALUE! kW
h= 0.65 - N= 1500 rpm
Pot = #VALUE! W Iimpp = #VALUE! kg * m²
Pot = #VALUE! kW
cjc, Rev.01.06.2014

n the time interval "t"

ating the vertical

DZ
H
Centre of gravity
(initial position)

Click "Calculate" for calculation

Detention time:
2.62 s

#VALUE!

Total initial kinetic energy


Ec_water + EC_motor + Ec_imp
#VALUE! J
#VALUE! J
#VALUE! J
#VALUE! J

Final potential energy


M * g * DZ
#VALUE! kg
#VALUE! m
#VALUE! J

Friction energy loss


#VALUE! J

#VALUE! J

#VALUE! J

(Ep|final +Er) - Ec|inicial


Dif = 0 indicates balanced equation
#VALUE! J
#VALUE!
Calculation of the detention time of a water supply system
for the case of a pump power failure

Water flow rate Q= 40


Pipe material Material : CS
Pipe nominal diameter dn = 6
Schedule or Nominal pressure SCHorPN = 40
Pipe absolute rugosity Rabs = 0.1
Pipe length L= 1000
Height between pump suction and discharge H= 30
Water temperature t= 10
Pump efficiency h= 65
Pump speed N= 1500

Calculated detention time tdetention = #VALUE!

Function used
tdetention = Detention_time_Qm3h_mat_dnInch_SCHorPN_RABSmm_Lm_HRESm_tempC_ET

Note
Although the fluid will stop before the pump stops, it is considered that both detentions occur at the same time.
m3/h
-
in
-
mm
m
m
°C
%
rpm

_Lm_HRESm_tempC_ETAmotorPctge_NmotorRPM(Qm3h, mat, dnInch, SCHorPN, RABSmm, Lm, HRESm, tempC, ETAmotorPctge, Nmo

ons occur at the same time.


Rev. 30.05.2014

empC, ETAmotorPctge, NmotorRPM)


Average friction force between fluid and pipe, during the detention time

The pressure difference between the ends of the pipe in normal


operation is the pump pressure "DP". During the detention time, The average value
this pressure decreases until a value of zero when the system detention time interval de
stops. initial velocity "vi" and on
At all times the Darcy-Weibach relationship is valid "vf = 0"
and the friction factor used is the average value AQ
The value of this average
L ρ by integration of the "Fr"
ΔP=f⋅ ⋅ ⋅v 2 velocity interval
d 2
Frmed =
U=
Defining the constant vi =
f Frmed =
U = ⋅L⋅ρ⋅π⋅d
8

The friction force on the pipe walls is the friction force becomes 1
Fr med = ⋅f⋅π⋅
overcome by the pressure applied to
the pipe. Thus F r =U⋅v 2
24
f Average value of the frict
U=U = ⋅L⋅ρ⋅π⋅d
F r =ΔP⋅A 8 detention time interval.
L ρ 1
ΔP=f⋅ ⋅ ⋅v 2 F fric = ⋅f ⋅π⋅d
d 2 Thus, the friction force at any ave
24
L ρ 2 instant is proportional to the
F r =f ⋅ ⋅ ⋅v ⋅A square of the velocity.
d 2 F fric : average value of
(U is a system constant)
L ρ π⋅d 2 2
ave

F r =f ⋅ ⋅ ⋅ ⋅v force during the detentio


d 2 4 Fr = U * v² f: average value of the fr
f d: pipe interior diameter
F r = ⋅L⋅ρ⋅π⋅d⋅v 2 U= (f/8) * L * r * p *d
8 ρ : water density [ kg/m 3
f= #VALUE! -
L= 1000 m L: pipe lenght [m ]
r= #VALUE! kg/m3 v i : initial velocity of the w
d= #VALUE! m
U= #VALUE! kg/m

Fr = U * v²
U= #VALUE! kg/m Figure 1.
Integration of the friction force in the range of speeds
initial velocity - final velocity.
Initial velocity In the box, the height represents the mean value of the
vi = #VALUE! m/s Frmed friction force
Final velocity

Fricti on force (N )
vf = 0 m/s
vf
Fr med⋅( v f −v i ) =∫v U⋅v ⋅dv
v Fr 2
m/s N 12
i
0.60 #VALUE!
10
0.55 #VALUE!
0.50 #VALUE! Frmed
8
0.45 #VALUE!
0.40 #VALUE! 6
0.35 #VALUE!
0.30 #VALUE! 4
0.25 #VALUE!
0.20 #VALUE! 2
0.15 #VALUE!
0.10 #VALUE! 0
0.05 #VALUE! 0.00 0.10 0.20 0.30 0.40 0.50 0.60
Flow velocityv (m/s)
0.00 #VALUE!
cjc, Rev.01.06.2014

Average value of the friction

vf
Fr med⋅( v f −v i ) =∫v U⋅v 2⋅dv
The average value of the friction force in the i

detention time interval depends on the


v
initial velocity "vi" and on the final velocity f

Fr med⋅( v f −v i ) =∫ U⋅v ⋅dv


2

vi

The value of this average force is obtained U v3 v


Fr med = ⋅ |vf
by integration of the "Fr" expresion, in the v f −v i 3 i
velocity interval U v3 0
Fr med = ⋅ |
0−v i 3 vi
U * vi^2 / 3
[ ]
3
U 0 vi
#VALUE! kg/m Fr med =− ⋅ −
vi 3 3
0.60 m/s 3
U vi
#VALUE! N Fr med = ⋅
vi 3
U⋅vi2
Fr med =
1 3
Fr med = ⋅f⋅π⋅d⋅ρ⋅L⋅v 2i with
24 f Microsoft Editor de
U= ⋅L⋅ρ⋅π⋅d ecuaciones 3.0
Average value of the friction force during the 8
detention time interval. f U⋅v 2i
Fr med = ⋅L⋅ρ⋅π⋅d⋅
8 3
1
F fric = ⋅f ⋅π⋅d⋅ρ⋅L⋅v 2i ( N ) 1
Fr med = ⋅f⋅π⋅d⋅ρ⋅L⋅v 2i
ave
24 24
_______________________________
F fric : average value of the friction 1 2
F fricave = ⋅f⋅π⋅d⋅ρ⋅L⋅v i ( N )
ave
24
force during the detention time interval [ N ] _______________________________
f: average value of the friction coefficient [−] F fricave : average value of the friction
d: pipe interior diameter [ m ] force during the detention time interval [ N ]
ρ : water density [ kg/m 3 ] f: average value of the friction coefficient [−]
L: pipe lenght [m ] d: pipe interior diameter [ m ]
3
ρ : water density [ kg/m ]
v i : initial velocity of the water [ m/s]
L: pipe lenght [m ]
v i : initial velocity of the water [ m/s ]
0.40 0.50 0.60 0.70
v (m/s)
[2]

Ipump =

Imotor =
1,5 * 10^7 * (P / N^3)^0,9556 kg*m²

118 * (P / N)^1,48 kg *m²


[1] NEMA Standards Publication MG 1-1998
(Revision 3, 2002) Interfiled
Motors and Generators
Published by

[2]
Microsoft Editor de
ecuaciones 3.0

Microsoft Equation
3.0

Microsoft Equation
3.0

Microsoft Equation
3.0
Microsoft Editor de
ecuaciones 3.0

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