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X-RAY WARNING
X-RAY WARNING
ATTENTION
Les appareils à rayons X sont dangereux à la fois pour le patient et pour le manipulateur si les
mesures de protection ne sont pas strictement appliquees
Bien que cet appareil soit construit selon les normes de sécurité les plus sévères, la source de rayonnement X représente un danger lorsque le
manipulateur est non qualifié ou non averti. Une exposition excessive au rayonnement X entraîne des dommages à l’organisme.
Par conséquent, toutes les précautions doivent être prises pour éviter que les personnes non autorisées ou non qualifiées utilisent cet appareil
créant ainsi un danger pour les autres et pour elles-mêmes.
Avant chaque manipulation, les personnes qualifiées et autorisées à se servir de cet appareil doivent se renseigner sur les mesures de protec-
tion établies par la Commission Internationale de la Protection Radiologique, Annales 60 : Recommandations de la Commission Internationale
sur la Protection Radiologique et les normes nationales en vigueur.
WARNING
X-ray equipment is dangerous to both patient and operator unless measures of protection are
strictly observed
Though this equipment is built to the highest standards of electrical and mechanical safety, the useful x-ray beam becomes a source of danger
in the hands of the unauthorized or unqualified operator. Excessive exposure to x-radiation causes damage to human tissue.
Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment or exposing
themselves or others to its radiation.
Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of the International
Commission on Radiological Protection, contained in Annals Number 60 of the ICRP, and with applicable national standards.
ATENCION
Los aparatos de rayos X son peligrosos para el paciente y el manipulador cuando las normas de
proteccion no estan observadas
Aunque este aparato está construido según las normas de seguridad más estrictas, la radiación X constituye un peligro al ser manipulado por
personas no autorizadas o incompetentes. Una exposición excesiva a la radiación X puede causar daños al organismo.
Por consiguiente, se deberán tomar todas las precauciones necesarias para evitar que las personas incompetentes o no autorizadas utilicen
este aparato, lo que sería un peligro para los demás y para sí mismas.
Antes de efectuar las manipulaciones, las personas habilitadas y competentes en el uso de este aparato, deberán informarse sobre las normas
de protección fijadas por la Comisión Internacional de la Protección Radiológica, Anales No 60: Recomendaciónes de la Comisión Internacio-
nal sobre la Protección Radiológica y normas nacionales.
ACHTUNG
Röntgenapparate sind eine gefahr fÜr patienten sowie bedienungspersonal, wenn die geltenden
sicherheitsvorkehrungen nicht genau beachtet werden
Dieser Apparat entspricht in seiner Bauweise strengsten elektrischen und mechanischen Sichereitsnormen, doch in den Händen unbefugter
oder unqualifizierter Personen wird er zu einer Gefahrenquelle. Übermäßige Röntgenbestrahlung ist für den menschlichen Organismus
schädlich.
Deswegen sind hinreichende Vorsichtsmaßnahmen erforderlich, um zu verhindern, daßunbefugte oder unqualifizierte Personen solche Geräte
bedienen oder sich selbst und andere Personen deren Bestrahlung aussetzen können.
Vor Inbetriebnahme dieses Apparats sollte sich das qualifizierte und befugte Bedienungspersonal mit den geltenden Kriterien für den gefahr-
losen Strahleneinsatz durch sorgfältiges Studium des Hefts Nr. 60 der Internationalen Kommission für Strahlenschutz (ICRP) vertraut machen:
Empfehlungen der Internationalen Kommission für Strahlenschutz und anderer nationaler Normenbehörden.
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X-RAY WARNING
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WARNING
DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE MANUAL HAS BEEN
CONSULTED AND IS UNDERSTOOD
This Service Manual is available in English only.
If a customer's service provider requires a language other than English, it is the customer's responsibility
to provide translation services.
Failure to heed this warning may result in injury to the service provider, operator or patient from electric
shock, mechanical or other hazards.
ATTENTION
NE PAS TENTER D'INTERVENIR SUR LES ÉQUIPEMENTS TANT QUE LE MANUEL SERVICE N'A PAS ÉTÉ
CONSULTÉ ET COMPRIS
Ce Manuel de service n'est disponible qu'en anglais.
Si le technicien du client a besoin de ce manuel dans une autre langue que l'anglais, c'est au client qu'il
incombe de le faire traduire.
Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le patient des
blessures dues à des dangers électriques, mécaniques ou autres.
ATENCION
NO SE DEBERÁ DAR SERVICIO TÉCNICO AL EQUIPO, SIN HABER CONSULTADO Y COMPRENDIDO ESTE
MANUAL DE SERVICIO.
Este Manual de Servicio sólo existe en inglés.
Si algún proveedor de servicios ajeno a GEMS solicita un idioma que no sea el inglés, es responsabil-
idad del cliente ofrecer un servicio de traducción.
La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el operador o el
paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de otra naturaleza.
WARNUNG
ERSUCHEN SIE NICHT DIESE ANLAGE ZU WARTEN, OHNE DIESE SERVICEANLEITUNG GELESEN UND
VERSTANDEN ZU HABEN.
Diese Serviceanleitung existiert nur in englischer Sprache.
Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden für eine
entsprechende Übersetzung zu sorgen.
Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des Kundendiensttechnikers, des Bedi-
eners oder des Patienten durch Stromschläge, mechanische oder sonstige Gefahren kommen.
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ATENÇAO
NÃO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO E COMPREENDIDO ESTE MANUAL DE
ASSISTÊNCIA TÉCNICA
Este Manual de Assistência Técnica só se encontra disponível em Inglês.
Se qualquer outro serviço de assistência técnica, quE não a GEMS, solicitar estes manuais noutro idi-
oma, é da responsabilidade do cliente fornecer os serviços de tradução.
O não cumprimento deste aviso pode por em perigo a segurança do técnico, operador ou paciente dev-
ido a` choques elétricos, mecânicos ou outros.
AVVERTENZA
SI PROCEDA ALLA MANUTENZIONE DELL'APPARECCHIATURA SOLO DOPO AVER CONSULTATO IL
PRESENTE MANUALE ED AVERNE COMPRESO IL CONTENUTO
Il presente manuale di manutenzione è disponibile soltanto in inglese.
Se un addetto alla manutenzione esterno alla GEMS richiede il manuale in una lingua diversa, il cliente
è tenuto a provvedere direttamente alla traduzione.
Non tenere conto della presente avvertenza potrebbe far compiere operazioni da cui derivino lesioni
all'addetto alla manutenzione, all'utilizzatore ed al paziente per folgorazione elettrica, per urti meccanici
od altri rischi.
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Transport Damage
Transport Damage
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent, have notation “dam-
age in shipment” written on all copies of the freight or express bill before delivery is accepted or “signed
for” by a General Electric representative or a hospital receiving agent. Whether noted or concealed,
damage MUST be reported to the carrier immediately upon discovery, or in any event within 14 days
after receipt, and the contents and containers held for inspection by the carrier. A transportation com-
pany will not pay a claim for damage if an inspection is not requested within this 14 day period.
Call Traffic and Transportation, Milwaukee, WI (414) 785-5052/8*323-5052 immediately after damage is
found. At this time be ready to supply name of carrier, delivery date, consignee name, freight or express
bill number, item damaged and extent of damage.
Complete instructions regarding claim procedure are found in Section “S” of the Policy & Procedure Bul-
letins.
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Transport Damage
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Electrical Contractors
Electrical Contractors
All electrical installations that are preliminary to positioning of the equipment at the site prepared for the
equipment shall be performed by licensed electrical contractors. In addition, electrical feeds into the
Power Distribution Unit shall be performed by licensed electrical contractors. Other connections between
pieces of electrical equipment, calibrations, and testing shall be performed by qualified GE Medical per-
sonnel. The products involved (and the accompanying electrical installations) are highly sophisticated,
and special engineering competence is required. In performing all electrical work on these products, GE
will use its own specially trained field engineers. All of GE’s electrical work on these products will comply
with the requirements of the applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers, person-
nel of third–party service companies with equivalent training, or licensed electricians) to perform electri-
cal servicing on the equipment.
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Electrical Contractors
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Table of Contents
Table of Contents
X-RAY WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Transport Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical Contractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 3: Installation
Job Card IST 000 - AWS System Configuration Form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Job Card IST 001 - Installation Steering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Job Card IST 002 - Unpacking the Gantry and Generator Cabinet . . . . . . . . . . . . . . . . . . . 45
Job Card IST 003 - Unpacking the Cart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Job Card IST 004 - Senographe Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Job Card IST 005 - Cart Physical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch). . . . . . . 55
Job Card IST 007 - Cart Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Job Card IST 008 - AC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Job Card IST 009 - First System Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Job Card IST 010 - Line Resistance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Job Card IST 011 - Set Elevator Upper Travel Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Job Card IST 012 - Regulatory and Safety Labelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Job Card IST 013 - Room Lamps and Door Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Job Card IST 014 - Automatic X-ray Tube Warm-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Job Card IST 015 - Installation of the CD-R writer (option). . . . . . . . . . . . . . . . . . . . . . . . . . 95
Job Card IST 016 - Modem installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Job Card IST 017 - Image Receptor Assembly/Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Job Card IST 018 - Bar Code Scanner (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Job Card IST 019 - Conditioner Coolant Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Chapter 4: Configuration
Job Card CFG 001 - The X-ray Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Job Card CFG 002 - Gantry and Generator Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Job Card CFG 003 - Senographe Jumpers and Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Job Card CFG 004 - Check Supply Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Job Card CFG 005 - AWS Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Job Card CFG 006 - Declare Network Hosts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Job Card CFG 008 - Networking Connection and Configuration . . . . . . . . . . . . . . . . . . . . . 151
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Table of Contents
Chapter 5: Calibration
Job Card CAL 000 - Calibration Interactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Job Card CAL 001 - Heater Current Scale Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor. . . . . . . . . . . . . . . . . . . . 195
Job Card CAL 003 - X-Ray Tube Heater Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Job Card CAL 004 - X-Ray Tube mA Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Job Card CAL 005 - Calibration of kV Scale Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Job Card CAL 006 - Calibration of Compression Force Detector . . . . . . . . . . . . . . . . . . . . 209
Job Card CAL 007 - Calibration of Breast Thickness Measurement . . . . . . . . . . . . . . . . . . 211
Job Card CAL 008 - Compression/Decompression Minimum Force. . . . . . . . . . . . . . . . . . 213
Job Card CAL 009 - Compression Arm Angle Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Job Card CAL 010 - Tube Tilt Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Job Card CAL 011 - X-ray Beam Alignment Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Job Card CAL 012 - Collimator Format Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Job Card CAL 013 - Bad Pixel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Job Card CAL 014 - Detector Gain Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Job Card CAL 015 - Conversion Factor Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Job Card CAL 016 - Half-Value Layer Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Job Card CAL 017 - AOP Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Job Card CAL 018 - ISC Monitor Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Job Card CAL 019 - Light Beam Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic) . . . . . . . . . . . . . . . . . . . . . 253
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GE Healthcare Senographe 2000 D Acquisition System
1. APPLICABILITY
This publication provides all information required to understand, to install and to maintain the
Senographe 2000 D System. For information on associated equipment mentioned in this publication,
such as the Review Workstation refer to their specific publications.
This publication contains only class A information.
It is intended for use by Field Engineers installing and maintaining the system who are employed by:
• GEMS.
• A third party supplier with an agreed contract with GE.
• A third party supplier without an agreed contract with GE.
Revision History
Revision History
Revision History
Updated Job Card DR107 AWS Unit to include Sun SB150 AWS hardware.
Revision History
Updated Job Card IST018 Bar Code Scanner (Option) to include case of 2000D
equipped with Sun SB150 AWS hardware.
Revision History
Revision History
Revision History
System Description
1. MAJOR COMPONENTS
The Senographe 2000 D system includes the major components shown in the illustration below:
Also included, but not shown in the illustration, are the Network Connectivity kit and a number of acces-
sories (additional screen, compression paddles, etc.)
ILLUSTRATION 1 - SENOGRAPHE 2000D BASIC CONFIGURATION
Protective screen Generator Cabinet Gantry
2. OPTIONAL EQUIPMENT
Note:
This document mentions options which may not be available in your country, or may not be in-
stalled on your site. Please check the current configuration of the equipment you are servicing.
Optional equipment available for use with the system includes:
1. Mass Archiving system
2. Laser Printer.
3. CD-R (CD Recordable) writing system.
4. CAD (Computer Aided Detection).
5. Additional accessories.
System Description
3. PRESENTATION
Senographe 2000 D is the new Digital Mammography System from GE Medical Systems. It has been
designed to perform Screening examinations as well as Diagnostic Views (including Spot compression
Magnified and/or Coned views). It is a modular system that eliminates the need for film cassettes, and
takes advantage of digital technology, including on-screen image display, Networking, Filming, and
Archiving.
The Senographe 2000D is equipped with a dual track X-ray tube (molybdenum/rhodium) and a digital
detector. The digital detector is a flat panel of amorphous silicon on which cesium iodide is deposited to
maximize detection of X-rays. Positioning operations and X-ray exposure are controlled by the Control
Panel which also controls power to all parts of the Senographe 2000D system.
1. Senographe 2000 D's digital technology offers the capability to acquire Images in near-real time and
to process them, with the ability to vary brightness and contrast levels and manipulate images.
2. It also offers high examination productivity as compared with screen/film, and introduces new appli-
cations such as Networking and Archiving.
3. Senographe 2000 D is built on the Senogrpahe DMR Platform, recognized for Image Quality superi-
ority. The Rhodium spectrum of the Senographe 2000 D's tube is well adapted to Digital Imaging.
The Senographe 2000D includes an acquisition work station ("AWS") monitor, keyboard and mouse,
computer, electronics, accessory storage, and uninterruptible power supply. The AWS is used for
image acquisition, processing, and display. The AWS can also be used for database management,
and can send images to archive, review, or filming.
4. The Acquisition Workstation displays acquired images in the room, allowing immediate evaluation of
breast positioning and possible motion blur, or adjustment of brightness and contrast.
Archiving, Networking, and Filming are all possible from the Acquisition Workstation, which can pro-
duce any number of equally high quality film copies as needed.
A hard-copy laser-film printer is used for image interpretation. Printer window width and window level
are set automatically, based on the image content. Images are displayed per film 1 on 1.
Several options are available for use with the Senographe 2000D system. These options include a
Senographe 2000D review workstation, a mass archiving system, a laser camera, networking capa-
bilities, and CD-ROM interchange media.
5. The optional Review Workstation is a stand-alone workstation, with its own dedicated computer and
image database, connected to the Acquisition workstation by a high speed link. It supports image dis-
play and manipulation.
This powerful computer is equipped with two dedicated, very high resolution B & W monitors and a
dedicated keypad. Networking is possible from this workstation, as well as printing and receiving
images from an archive device.
System Description
4. SYSTEM COMPONENTS
4-1. Overview
1. The Senographe 2000 D Gantry is equipped with a digital detector. Positioning operations and X-ray
exposure are controlled by the Control Panel, usually mounted on a protective screen, which also
controls power to the gantry and generator of the Senographe 2000 D system.
2. The Senographe 2000 D includes an Acquisition Workstation (AWS) monitor, keyboard and mouse,
computer, electronics, accessory storage, and UPS (Uninterruptible Power Supply).
3. Accessories (standard and optional).
The following sections describe each of these components.
Compression
Paddle
Bucky
Image Receptor
System Description
Monitor screen
Keyboard Mouse pad
Light box
Three-section table
Access to workstation
computer and optional
CD-R Interchange Me
dia unit
Uninterruptible
Power Supply
System Description
AWS
Monitor
Light box
Mouse and
Light switch Release button Keyboard Release button writing table/mouse pad
The three-section table carries the workstation keyboard, light box and writing surface/mouse pad. It can
be raised for easy access to the Accessories which can be stored below the table.
The left and right sides of the table (light box and writing table/mousepad) can be lowered out of the way
if necessary.
• To lower a side table, pull it slightly upwards, push the release button beneath it to release the lock,
and lower it carefully (do NOT drop).
• To return a side table to its working position, lift it to the horizontal position, then pull it slightly
upwards until the lock springs back into place.
CAUTION
WARNING
The light box must not be used for final interpretation of examinations.
The ambient light conditions in the examination room, and the resulting light level of the
light box, are incompatible with its use for final interpretation.
WARNING
The workstation monitor must not be used for final interpretation of examinations.
It is set up for optimum visualization with an ambient light level of 50 lux. Leaving the light
box illuminated without a film in place may degrade the review quality of images displayed
on the monitor.
System Description
System Description
WARNING
Only images produced by GE-recommended laser cameras can be used for final interpre-
tation of examinations. For compatible printers, see the latest product data sheets for this
system, which you can obtain from your local sales representative.
System Description
CHAPTER 3 INSTALLATION
This chapter contains information for the installation of the Senographe 2000 D system.
1. INTRODUCTION
Complete a copy of this form at the end of installation.
Leave it attached to the site Service Manual; upgrade it for each configuration change (new option, new
software release, etc.).
Hostname: IP address:
Protocol: Port Number:
A.E. Title: Comments:
NETWORK or DICOM PRINTER #3
Hostname: IP address:
Protocol: Port Number:
A.E. Title: Comments:
NETWORK or DICOM PRINTER #4
Hostname: IP address:
Protocol: Port Number:
A.E. Title: Comments:
ROUTING TABLE:
route add net:
route add net:
route add net:
route add net:
route add net:
1. INTRODUCTION
This chapter provides information for installation of the Senographe 2000 D equipment.
2. STEERING GUIDE
Refer to Illustrations 1 through 4 for a Steering Guide outlining the recommended sequence of installa-
tion, followed by checks and calibration.
Preparation Notes
Schedule appointments
(e.g., with printer supplier
representative)
Physical Installation
Install Protective
Screen
(see instructions supplied)
Unpack/install image
receptor
Job Card IST 017
Coolant Installation
Job Card IST 019
Notes
Configuration
Configure Gantry and Generator
Job Card CFG 002
Install Modem
Install Modem
Job Card IST 016
Configuration
AWS Configuration
Job Card CFG 005
Declare Printers
Job Card CFG 009
Optionally change
Internal IP Addresses
Job Card CFG 010
Calibrate Monitor
Calibrate AWS Monitor
For ISC monitor, perform:
Job Card CAL 018
For Hi-Bright 21" monitor,
refer to monitor s.m., perform:
Brightness and Contrast Adjustment
Refit covers
Refit covers
Job Card D/R 101
Final checks
Verify X-ray beam Geometry
Job Card CAL 011
Completion
Complete AWS System
Configuration Form
Job Card IST 000
Clean up room
and complete paper-work
Chapter 3
Mains in:
Revision 1
Keyboard
Console XJ8 AC Keybd
(for debug)
Detector PS IEC 320C1 Detector
ILLUSTRATION 5 - SYSTEM BLOCK DIAGRAM
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Job Card IST 002 - Unpacking the Gantry and Generator Cabinet
Job Card IST 002 - Unpacking the Gantry and Generator Cabinet Chapter 3
1. SUPPLIES
None
2. TOOLS
1. Ratchet wrench with 22 mm socket.
2. 6 mm Allen wrench.
3. Claw hammer or other suitable tool for removing packing nails.
3. SAFETY PRECAUTIONS
CAUTION
- Two persons are needed for unpacking and moving the Gantry and Generator.
- Follow standard safety practices for handling and moving large machines.
- When using a fork-lift to move the loaded pallet, always insert it on the Generator
Cabinet side; the other is blocked.
- Never lift or move the gantry by its handles.
- Do not remove the securing straps from the Generator Cabinet until it to be
removed from the pallet
4. PREREQUISITES
None
WARNING
The Image Receptor is delicate, and can be easily damaged if subjected to any shock. DO
NOT remove the packing on the Image Receptor at this stage. It will be removed after all
movement and installation work has been completed.
1. Inspect for damage and perform initial unpacking.
THE SENOGRAPHE WAS COMPLETELY INSPECTED FOR PROPER OPERATION AND
APPEARANCE BEFORE SHIPMENT. HOWEVER, IT IS NECESSARY TO INSPECT THE PROD-
UCT AFTER THE SHIPMENT IS RECEIVED. VISUALLY INSPECT THE PACKAGES FOR ANY
APPARENT DAMAGE. IF THERE ARE SIGNS OF DAMAGE, REFER TO THE Damage in Transpor-
tation STATEMENT IN THE FRONT OF THIS MANUAL.
Open the packages and refer to the Product Delivery Instructions (PDI). Verify that items on the list
are present in the package. Carefully examine the contents for small parts.
2. Perform initial unpacking.
3. Remove the outer cardboard covering from the crate.
4. Remove ramp from crate and put it in place.
5. Remove the protective screen and the other accessories from the crate and move them into the
mammography room.
Job Card IST 002 - Unpacking the Gantry and Generator Cabinet
CAUTION
CAUTION
Take care that the generator cabinet does not catch and jump while moving down the
ramp; note that its center of gravity is higher than that of a Senographe DMR generator
cabinet.
5. Leave the two brackets in place (held to the covers by the adhesive tape) until you are ready to
remove the covers and connect the system. Then remove them and place them with the other pack-
ing materials for return.
5-3. Accessories
The box of accessories is packed on the pallet with the AWS Cart.
1. SUPPLIES
None
2. TOOLS
Standard toolkit with metric wrenches.
3. SAFETY PRECAUTIONS
Follow standard safety practices for handling and moving large machines.
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Reception
The AWS Cart is delivered with all items secured to a single pallet. Systems for overseas shipment are
protected by a wood and cardboard cover with shock indicators. Systems for road shipment do not have
this cover.
1. Examine the system on reception. Check any shock indicators present. If possible (this requires
removal of the cover, if present), make a visual check of all items on the pallet (monitor in carton, box
of accessories, AWS Cart).
2. If any problems are found (items missing, signs of shipping damage, excessive shock, etc.), note
them on the delivery note before signing for reception.
3. Move the pallet into or close to the examination room, ready for unpacking.
Notice:
The Cart must be unpacked inside or close to the examination room; it is not a mobile, and cannot
be moved over bumps such as cables and elevator entrances.
If necessary, it may be moved over small steps with the aid of the ramps provided.
2. A box containing accessories (A) is secured above the monitor box in front of the Cart. Remove it.
3. Remove the box containing the monitor (B) from the pallet in front of the Cart.
4. Release the webbing strap (C), which secures the Cart and a wooden unloading ramp.
5. Remove the unloading ramp (D) and the packing material which protects the top of the Cart.
Position the ramp at the front of the pallet.
6. Remove the Cart securing box (E) after unscrewing the two bolts
which hold it. Remove the box containing the cassette support from
the securing box.
7. The front of the Cart is supported on two foam blocks. Lift the front of
the Cart slightly; remove the blocks by pulling the two tapes (F).
8. Remove all foam packing pieces from around the Cart.The Cart can F
now be rolled down the ramp.
Notice:
Avoid shocks to the Cart! In addition to the unloading ramp, a small triangular wooden ramp (30
mm x 50 mm) is provided for use if the Cart must be moved over steps. This ramp is taped at the
rear of the pallet.
5-3. Unpacking
1. Unpack the boxes containing the monitor and accessories.
2. Remove items packed in the accessory storage area at the front of the Cart;
3. Examine all items for damage. If there are any signs of damage, refer to the Damage in Transporta-
tion statement at the front of this manual. If there are no signs of damage, set them aside until
required for connection.
4. Collect all packing material for disposal.
1. SUPPLIES
None
2. TOOLS
1. Ratchet wrench with 22 mm socket
2. 8 mm Allen wrench
3. Drill
4. Screwdrivers
3. SAFETY PRECAUTIONS
CAUTION
Follow standard safety practices for handling and moving large machines.
Never lift or move the gantry by its handles.
4. PREREQUISITES
• The procedures described in Job Card IST 002 - Unpacking the Gantry and Generator Cabinet on
page 45 must have been completed.
5. PHYSICAL INSTALLATION
The objective is to place and anchor the gantry in its permanent position, and to assemble the protective
screen.
Note:
The generator is not permanently installed in this Job Card because it must remain mobile until the
wiring between it and the gantry is complete. The generator must therefore remain on its castors
for the moment.
The "CE" marking label, located on one of the large side panels of the generator, must remain visible
after installation of the generator.
Do not remove the packing from the Image Receptor until the conditions specified in Sec-
tion 5-2 have been met.
• Before proceeding, it is recommended that you perform a final verification of the information given
in the Pre-Installation Manual, particularly concerning clearances around the gantry when
installed in its permanent position.
• Anchoring is recommended for Senographe 2000 D systems, but is not mandatory except in seis-
mic areas.
1. If anchoring is required, drill and prepare the securing holes:
a. Place the drilling template (provided in the installation kit) flat on the floor, align it with the desired
permanent position and mark the three gantry mounting hole centers on the floor.
b. Drill the three gantry mounting holes (depth and diameter depend on the type of insert to be used
- see below).
c. Place the appropriate type of insert (not provided) into each of the three mounting holes (depend-
ing on the type and thickness of floor). The inserts should be able to receive the 10 x 80 mm
screws (provided), or, for U.S. installations, the closest U.S. equivalent (not provided).
2. Wheel the gantry to its correct position (if it is to be anchored, position it with the three baseplate
mounting holes aligned with the three holes drilled in the floor).
3. Place the four flat round jack feet on the floor with their nipples facing upwards.
4. Turn the four jacking bolts downwards until their hollowed ends engage with the nipples of the four
jack feet.
5. Use the ratchet wrench with a 22 mm socket to progressively jack the gantry up via the four jacking
bolts until the castors are clear of the floor.
6. Use the 8 mm Allen wrench to remove the castors.
7. Lower the gantry progressively via the four jacking bolts until it is fully supported by its baseplate.
Remove the four jacking bolts completely.
Note:
The four jack feet remain below the gantry baseplate. If the floor is not perfectly even, level the
gantry base using the four screws p/n 45562657 (provided in installation kit). Insert them in place
of the jacking bolts to push on the jack feet.
8. To provide access to all three gantry baseplate mounting holes (one of the holes is located inside the
gantry column), remove the two column side panels (see Job Card D/R 101 - Removal of Covers on
page 539 if necessary).
9. If required, bolt the gantry to the prepared inserts in the floor.
10. Cover all unused gantry baseplate holes with the plastic plugs provided.
1. SUPPLIES
None
2. TOOLS
Standard toolkit with metric wrenches
3. SAFETY PRECAUTIONS
WARNING
The monitor is heavy; two people must be available to lift it.
4. PREREQUISITES
The checks specified in Job Card IST 002 - Unpacking the Gantry and Generator Cabinet on page 45
and Job Card IST 003 - Unpacking the Cart on page 47, describing unpacking of the Gantry, Generator,
and Cart must be complete.
The room must be clean, and as far as possible free of unwanted material.
5. PROCEDURE
• Two procedures are given here, one for the ISC (Image Systems Corporation) monitor, and one for
the Hi-Bright 21" AWS Monitor.
6-1. Monitor
1. Place the monitor in its position on the top of the Cart. Note that
the support is not square; it must be positioned with the small hole
(for cables) at the rear.
2. Remove the magnetic covers from the four monitor clamps (A).
3. Position the clamps and secure them to hold the monitor in posi-
tion (5 mm Allen key).
4. Replace the four magnetic covers on the clamps. A
6-2. Monitor Connections
1. Remove the monitor rear cover.
2. Pass the monitor cables (power cable and five-way BNC signal cable, leaving the cart through the
cable cover behind the monitor) through the slot at the rear of the monitor.
3. Route the power cable so that the ferrite ring is to the right of the cable space (to allow the maximum
space for routing the signal cables), and connect it to the power input socket.
4. Identify and connect three of the BNC connectors to the monitor signal inputs (B) as follows:
a. Video input: Green cable (marked G).
b. Synch input; Grey cable (marked H).
c. Vertical input: Black cable (marked V)
d. Use 75-ohm BNC terminators to terminate the remaining two BNC connectors (Blue and Red).
Leave them unconnected.
CAUTION
7-1. Monitor
A
• The Hi-Bright 21" AWS Monitor is delivered with its adaptor plate
already fitted, and the power and signal cables already connected.
1. Place the monitor on top of the AWS cart as shown (A and B).
2. Pass the a.c. mains connector through the hole in the top of the
cart (it must be turned to pass through sideways) and pass the
cable behind the AWS unit. B
3. Push the mains cable to the side of the hole and pass the video
connector through the hole.
C
4. Move the monitor and adapter plate assembly back to position it
as shown (C). The four fixing holes in the adapter plate should cor-
respond to the four holes in the top of the AWS Cart.
5. Secure the monitor to the cart using the four screws provided.
D
6. Connect the monitor video cable to the VGA connector at the bot-
tom right of the AWS unit.
7. Plug the monitor power cable into a free socket on the UPS power
output strip at the bottom left of the cart.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Foot-
switch) Chapter 3
1. SUPPLIES
• HV grease 46-125224P3
2. TOOLS
• Standard set of socket wrenches and nut drivers
• Standard set of open end wrenches
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
The system components must have been installed in their final positions in the room.
5. CONNECTIONS
Notice:
The connection from the hospital a.c. mains supply must be switched by a mains isolator switch
external to the Senographe 2000 D system, accessible in case of emergency.
This module describes the connection of cables between the Generator, Gantry, and X-ray Console, and
the connection of footswitches. Connection of the X-ray lamp, room lamp and room door is described in
Job Card IST 013 - Room Lamps and Door Configuration on page 89.
An overview of cable connections is given in the diagram below; cables and tubes to be connected are
listed in Tables 1 through 4.
A block diagram giving an overview of system connections is given in Illustration 5.
Connection of the incoming a.c. supply cable to the Generator is described in Job Card IST 008 - AC
Connection on page 73.
AC connection
Refer to
Cart Connections
Harness 2 (black)
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
Note:
Most of the illustrations in this Job Card show the Generator assembly only; they do not show the
MDR (Main Distribution Rack) which is mounted at the top of the Generator Cabinet.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
WARNING
It is important that the instructions given for routing the two water tubes are carefully fol-
lowed. Only the insulated parts of the tubes should pass through the cabinet; any excess
must be coiled below the cabinet as specified. If these instructions are not followed, the
heat of the cabinet can affect the temperature of the detector cooling water and make cor-
rect detector temperature control impossible.
This section gives requirements for routing cables and tubes in the Generator Cabinet. Before perma-
nently securing any item, be sure that you have studied and understood all the requirements of the con-
nections described in this job card. It may be necessary to try different arrangements for excess cable
before finally deciding on the best cable routes.
• Any excess length of water tubes is coiled on the floor in the space beneath the bottom of the cabi-
net.
• Any excess length of electrical cables is coiled in the space above the cabinet cable entry, over the
guide provided at the top of the space and down to the clamping bracket at the bottom of the cabinet.
• Any excess length of air tubes is coiled with the electrical cables.
Take great care not to allow the air tubes to be pinched by the weight of cables.
• Make connections and route cables in the order given:
- Black harness and X-ray Console cables; see section Black Harness and X-ray Console Cable
Connection.
- Water tubes; see section Water Tube Connection.
- White Harness cables; see section White Harness Connections.
- Air Tubes; see section Air Tube Connection.
- Room door wiring; see section X-ray On and Room Door Wiring.
- Footswitch connections; see section Footswitch Connection.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
400 PL3
400 PL1
400 PL2
XJ4
XJ8 XJ10
200 PL2
XJ 10
701 PL1
Power
Line
Filter
CAUTION
Tighten the connector retaining screws finger tight only at each end of the X-ray console
cable.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
C
7. AIR AND WATER PIPE CONNECTIONS
Run the insulated sections (only) of the pipes up the rear of the cabinet
and plug them into the Conditioner connectors (C). Take care not to
obstruct the pipes by bending them too sharply, or by securing them too tightly. Note that the pipes are
not identified as inlet or outlet; they are interchangeable.
Coil any excess length of pipe on the floor in the space beneath the cabinet and secure it using cable ties
when installation is complete.
Note:
For dryerless conditioner, do not connect the air pipes.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
TB1
2 200 PL4
CAUTION
Do not tighten the nut excessively - doing so may damage the thread or break off the stud.
If this happens the sealed HV unit must be returned to the factory for repair.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
400 PL3
200 PL2
XJ6
XJ7
701 PL1 1
Power Power
Line Line
Filter Filter
WARNING
These cables must be routed through the opening close to the capacitor box.
WARNING
Be very careful to connect the 27 V power cables to XJ6 & 7 on 200 pl2; (NOT to XJ6 & 7 on
200 pl1) - the 200pl1 connectors carry line level ac voltages which will cause considerable
damage to components if connected to the gantry.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
400 PL3
XJ6
400 PL1 through
XJ9
400 PL2
Fibre-
optic
cables
200 PL2
701 PL1
Power Power
Line Line
Filter Filter
CAUTION
Fiber-optic cables are more fragile than ordinary copper-stranded cable and you must
therefore treat them with greater care - bend or twist them only as much as is strictly nec-
essary to install and connect them.
Note:A small protective cap protects the cable end; remove it before connecting.
1. Route the black plastic tube protecting the fiber-optic cables as shown in the illustration, taking care
to keep a smooth radius on all bends (fibers are routed under the capacitor box, through the middle
of the generator).
2. Identify the four connectors XJ6 through XJ9 on the generator interface board 400PL2 and connect
the four fiber-optic cables to their respective connectors.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
Anode
starter 400 PL3
cable
400 PL1
400 PL2
Metal
grounding
clip here
200 PL2
701 PL1
Power
Line
Filter
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
TB1
HV tank
701
200 PL4
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
Note:
This section applies only for the following conditioner types (with D
dryer):
- P/N 2210405-11 (FRU P/N 2386318)
- P/N 2210405-14 (FRU P/N 2390024)
Note:
For Dryerless Conditioner P/N 2210405-15 (FRU P/N 2387548) these air tubes are not connected.
See Renewal Parts page 418.
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
LEFT
Route Footswitch
cables along the
main harness (4) CLAMPING PLATES
RIGHT
LEFT
XJ13A
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
12. COMPLETION
12-1. Final cable dressing and tying
When all cables have been correctly routed and connected, use cable ties to secure them as required.
Specific recommendations are as follows:
1. Secure the HV cable to the lower and middle cross-members with two cable-ties (one on each cross-
member).
2. Arrange the remaining cables, then attach them to the lower and middle cabinet cross-members with
two cable-ties (one on each cross-member).
Note:
Secure the anode current return wire BLOC +HT to the lower cross-member only.
3. Secure the X-ray lamp and room lamp wires (if used) to the lower and middle cross-members with
two cable-ties (one on each cross-member).
4. Leaving sufficient slack to avoid stress on the optical fiber connectors, attach the black plastic tubing
to the middle cross-member with a cable-tie.
5. Attach the two gantry power leads and the protective grounding cable to the lower cabinet cross-
member with a cable-tie
6. Secure the excess cable loops as required
12-2. HV tank
• In order to release pressure during long exposures, loosen the vent screw of the HV tank by 3 mm.
VENT SCREW
1. SUPPLIES
• None
2. TOOLS
• Standard set of socket wrenches and nut drivers
• Standard set of open end wrenches
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
The Cart and Gantry must be in their final positions in the room.
5. PROCEDURE
5-1. Cable routing
Cart to Gantry cables are already connected in the cart; they leave the cart through a black tubular con-
duit.
1. Run the cable conduit from the cart to the gantry (through floor or
B
wall ducting as appropriate).
2. If the conduit is too long, remove the securing ring (A), cut off the
excess at the gantry end, and replace the securing ring.
3. Starting with the biggest connectors (to ease the task of routing
the last cables), pass the cables through the opening (B) at the
bottom of the gantry.
4. Identify and connect the cables as described in the following sec-
tions.
5. After all connections have been made, secure the conduit by fit-
ting the securing ring (A) into the fork at the bottom of the gantry
as shown. Coil any excess cable inside the gantry and secure
with cable ties. A
WARNING
Fiber-optic cables are more easily damaged than electrical cables; handle them with care.
Note:A small protective cap protects the cable end; remove it before connecting.
The connectors are keyed; if they are difficult to connect, check that the key is
correctly oriented.
When disconnecting, be sure to pull on the connector and not the cable.
Power connections:
Signal connections:
IDC--Gantry Link 2240227 - XJ5 IDC COM2 & RT line to Gantry XJ5
Bulkhead
C
XJ2
XJ6
XJ7
XJ5
Printer connection
(not used)
1. SUPPLIES
None
2. TOOLS
• AC voltmeter
• Torque wrench (optional)
Note:
The recommended torque for all lug nuts is 4 Nm
3. SAFETY PRECAUTIONS
Follow standard safety techniques and procedures for handling equipment and circuits carrying AC sup-
ply voltages.
4. PREREQUISITES
A suitable mains isolator switch must have been installed for connection of the Senographe 2000D sys-
tem to the hospital supply.
Remove covers from the Generator Cabinet.
Note:
Jumpers and switches not dependent on site voltages etc. are set in the factory, and normally need
not be checked. If you suspect that they have been disturbed, refer to Job Card CFG 003 - Senog-
raphe Jumpers and Switches on page 131.
5. PROCEDURES
The procedures described in this document and listed below must be followed carefully before applying
power to the system:
1. AC Supply Check.
2. Voltage Selection - Mains Distribution Rack.
3. Voltage Selection - Generator.
4. Configure Fuses F1, F2.
5. Connect the AC Supply Cable.
• When all of these procedures have been successfully completed, and before switching on the
Generator Cabinet and Mains Distribution Rack circuit breakers, follow the instructions for
First Power On in Job Card IST 009 - First System Power On on page 79.
415 V HT 415 V
380 V HT 380 V
240 V BT 240 V
220 V BT 220 V
208 V BT 208 V
200 V BT 200 V
WARNING
FOR SAFE OPERATION OF THE SENOGRAPHE, PAY PARTICULAR ATTENTION TO THE
INFORMATION ON THIS LABEL.
200 PL1
HV tank
701
200 PL4
200 PL2
1. SUPPLIES
None
2. TOOLS
None
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
• The installed components (ADS, IDC, Conditioner, etc.) must be in a safe state, ready to receive
power, and all of their power switches must be set to ON.
• The instructions given in Job Card CFG 004 - Check Supply Voltages on page 137 must have been
carried out to ensure that the Generator and Mains Distribution Rack power supplies have been cor-
rectly configured.
• The detector cooling circuit must have been filled with coolant and checked for leaks (refer to Job
Card IST 019 - Conditioner Coolant Installation on page 117, and carry out the instructions given for
Coolant Fill).
5. FIRST POWER ON
After installation of the system, it must be powered up before installing options or configuring the system.
CAUTION
When you are ready to apply power to the Senographe 2000 D system for the first time,
carry out the following steps:
Note:
If any problem is encountered during the first power up, refer to the checklists for power up/down
given in the Job Card VF 001 - Boot/Init and Shutdown on page 257.
1. Set the Main Distribution Rack (MDR) and Generator breakers to ON.
2. Set the circuit breaker connecting the hospital supply to the Senographe 2000 D system to ON.
3. Set the two circuit breakers in the Generator Cabinet (one in the Generator Rack, the other in the
Main Distribution Rack) to ON
4. To power up the system, press the power switch [I] on the X-ray Console. Power is applied to the
whole system (Generator, Gantry, Cart, Digital Detector, etc.); green power indicators are lit on the X-
ray console, the Generator Cabinet, the Cart, and the monitor.
If the screen is still blank after about 30 seconds, check that the monitor is switched on (the green
LED should be lit).
5. A series of system initialization messages appears on the screen, then the Login: prompt is dis-
played. Type sdc (all lower case) followed by <Enter>. When the Password prompt appears, type
adw3.1<Enter>. The AWS Browser should be displayed after a short delay.
When the system has been successfully powered up, it must be powered down ready for the next steps
in the installation process.
1. SUPPLIES
None
2. TOOLS
• Voltmeter (a.c.)
3. SAFETY PROCEDURES
During the procedures in this Job Card, you will be in close proximity to circuits operating at line voltage
- take appropriate precautions.
4. PREREQUISITES
You must follow the chronological order given in Job Card IST 001 - Installation Steering Guide on page
39.
Note:
Make sure the X-ray console is connected to the generator.
5. PROCEDURE
If the resistance at the line input to the Senographe generator is too high, there will be a significant volt-
age drop when the generator draws maximum power. This procedure checks that the resistance is within
acceptable limits.
5-1. Preparation
1. Switch off the system; set the generator power switch 200-S1 to the 0 position.
2. Disconnect voltage selection wire SEL from its lug on the generator board 200-PL1; reconnect it to
the 0 V lug.
Notice:
The 0 V position of the SEL wire is reserved exclusively for this line resistance measurement. The
Senographe cannot function normally when the SEL wire is in this position. Do not attempt to
switch on the Senographe at this point - follow the instructions below.
3. Connect the ac voltmeter to the input end of the power switch 200-S1; Note and write down the
observed value of the open-circuit line voltage V1:
V1 =......................................
5-2. Procedure
1. Turn the AC supply on: set the generator switch 200-S1 to the 1 position.
Note:
Read the next step completely before performing it. You will have only 3 seconds to read the volt-
meter; if you miss the reading you will have to wait about 15 minutes to repeat it.
2. While looking at the voltmeter, press the power-on switch on the generator board 200-PL2. During a
period of three seconds, a resistive load (power resistors R1 and R4 on the generator board) is con-
nected across the line input, causing a drop in the voltage reading on the voltmeter. Note and write
V2 = ....................................
Note:
After this three-second period the red LED DE3 on the generator board light, indicating that heating
of the resistive load prevents an immediate repeat reading. After about 15 minutes, the LED goes
out, the reading can then be repeated if necessary.
3. Calculate line resistance RL according to the formula:
RL = [(V1 - V2) / V2] RINT
where RINT, the internal resistive load, depends on the nominal a.c. supply voltage V:
Voltage (V) RINT (Ω)
200 11
208 11
220 11
240 11
380 44
415 44
4. Turn off the Senographe: set the generator power switch to the 0 position and switch off AC power.
5. Disconnect the line voltage selection wire SEL from the 0 V lug on the generator board; reconnect it
to the lug corresponding to the nominal (not measured) AC line voltage. Tighten the lug nuts to a
torque setting of 4 Nm.
Check that the calculated line resistance RL does not exceed the maximum value given in Table 1 for
the nominal a.c. supply voltage.
If the calculated value exceeds the maximum value given in Table 1, consult with the hospital electri-
cal department and your OLC. The problem must be resolved before the Senographe 2000 D system
is put into service.
TABLE 1 - MAXIMUM PERMISSIBLE LINE RESISTANCE
Nominal AC voltage Maximum Line Resistance
415 V 1.19
380 V 1.00
240 V 0.40
220 V 0.34
208V 0.30
200V 0.28
Job Card IST 011 - Set Elevator Upper Travel Limit Chapter 3
1. SUPPLIES
None.
2. TOOLS
• Screwdriver 4mm.
• Allen wrench 2.5mm.
3. SAFETY PRECAUTION
• No specific safety precautions are applicable.
4. PREREQUISITES
None.
6. Switch on the Senographe. Carry out a column raising and lowering test and check that the tube
housing cover does not collide with the ceiling (check for a minimum safety clearance of at least
80 mm to 90 mm).
ILLUSTRATION 1 - OPTICAL SENSOR POSITIONS
1
1
POSITIONS FOR 2
2 UPPER OPTICAL
SENSOR
3
3
1. SUPPLIES
• Regulatory product identification labels for the Generator, Gantry, and AWS Cart (supplied in the
installation kit).
• Safety labels for the X-ray Console (supplied with the X-ray Console).
2. TOOLS
None
3. SAFETY PRECAUTIONS
Notice:
The attachment of appropriate regulatory and safety labelling to the equipment is a LEGAL RE-
QUIREMENT for operation of an X-ray producing unit.
4. PREREQUISITES
None.
REDAC (CANADA)
CDRH (USA)
Note:
The CEI warning symbols are already screen-printed on the X-ray console.
• If one of the other warning labels is required, peel off the self-adhesive backing from the selected
label and affix it over the CEI warning symbols in the lower right or upper right corner of the X-ray
console (according to the type of X-ray console provided), as shown below:
CAUTION: Patient contact surfaces should be cleaned and disinfected between patients
2. Peel off the self-adhesive backing from the label, and affix the label in the center of the upper part of
the X-ray console, as shown below.
Job Card IST 013 - Room Lamps and Door Configuration Chapter 3
1. SUPPLIES
• The necessary hardware (wires, lamp, switches, etc.) is field and/or customer supplied.
2. TOOLS
• None.
3. SAFETY PRECAUTIONS
• None.
4. PREREQUISITES
• None.
5. PROCEDURE
1. Refer to Illustration 1; connect the room and lamp wiring to XJ1, XJ2, XJ3 on the 200PL4 board (see
Illustration 2 for locations).
2. Route the wires in the generator cabinet, along with the mains supply cable.
ILLUSTRATION 1 - ROOM LAMPS AND DOOR WIRING
AC or DC
Board 30 V max
200PL4 Seno ON lamp
K1 XJ1
AC or DC
30 V max
K2 XJ2 X-ray ON lamp
K3
XJ3 ~
Room door switch 24v
(external power
Note:
The load current ratings of the relays K1 and K2 on 200-PL4 are 5A/30 VDC
Relay K3 must be supplied with 24 V ac.
3. Locate board 400-PL1. Refer illustration 3; and set jumpers JP1 and JP2 as required according to the
table below. Place unused jumpers in the parking positions JP3 and JP4.
Note:
If there is no door switch, jumpers JP1 and JP2 should both be present (case 4 in the table).
TABLE 1 - JP1 AND JP2 JUMPER SETTINGS
JP1 JP2 Door closed Door opened
(PREP) (RADIOGRAPHY)
1 0 0 PREP and RADIOGRAPHY PREP and RADIOGRAPHY
enabled disabled
2 0 1 PREP and RADIOGRAPHY PREP and RADIOGRAPHY
enabled disabled.
NOTE: if the door opens during
an exposure, the exposure is
NOT aborted and completes nor-
mally)
3 1 0 PREP and RADIOGRAPHY PREP enabled
enabled RADIOGRAPHY disabled
4 1 1 PREP and RADIOGRAPHY PREP and RADIOGRAPHY
enabled enabled
0 = No jumper
1 = Jumper present
Note:
When the room door switch is present and configured for use, the signals valid-PR (1st trigger or
prep) and valid-GR (RADIOGRAPHY) are enabled through the switch.
XJ1 Room
XJ2 lamps
and door
XJ3 wiring
200 PL4
1. SUPPLIES
None
2. TOOLS
None
3. SAFETY PRECAUTIONS
CAUTION
4. PREREQUISITES
This procedure should only be used when the performance of Job Card CAL 003 - X-Ray Tube Heater
Current on page 199 has been impossible due to excessive arcing.
5. PROCEDURE
This procedure is to be used for re-starting an X-ray tube which was known to be good upon leaving the
factory, but now exhibits arcing after a long period of inactivity.
The principle is to take a series of 12 pre-determined exposures, starting at low kV values and progres-
sively increasing towards high kV values. If arcing occurs during an exposure, some or all exposures are
automatically repeated. If persistent arcing occurs, the warm-up procedure is automatically terminated.
Proceed as follows:
4. Start from application mode. Change the position of the installation menu enable switch (switch B1 on
generator CPU board 400-PL3).
Note:
This must only be done if the Senographe has been switched off since the last access to SETUP/
GENE/INSTAL or SETUP/ARM/VALID/INSTAL.
5. Select SETUP/GENE/INSTAL/GENE/GENE/TUBE/WarmUp on the X-ray console. The track/kV
combination for the first exposure should appear on the X-ray console display.
6. Press the 2nd trigger button and HOLD IT DOWN while the exposures are taken.
Note:
There is a time delay of 10 seconds between exposures. You can release the 2nd trigger button
during this 10 second period, then press it again to continue, but the minimum time between ex-
posures will still be 10 seconds. If the tube overheats at some point, exposures will be inhibited
until it cools down again. During the cooling period, the 2nd trigger button can be released; as soon
as the display shows that the X-ray tube has sufficiently cooled, press the 2nd trigger button to con-
tinue.
7. When the warm-up procedure is finished, the message Tube OK normally appears on the X-ray con-
sole display. If persistent arcing occurred during the procedures, the message Too many spits
appears on the X-ray console display.
Job Card IST 015 - Installation of the CD-R writer (option) Chapter 3
1. SUPPLIES
CD-R (CD-ROM Writer) unit.
2. TOOLS
• Allen keys (metric).
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
None
5. PROCEDURE
5-1. Configure the CD-R unit
5-1-1. Yamaha CD-R unit
For Yamaha brand CD-R unit only:
Two switches at the rear of the Yamaha CD-R unit must be configured before installation. The correct
configuration is:
• Terminator switch: "ON".
• CDR-ID: "2".
5-1-2. Current models
• Check that the SCSI ID switch (Item 1 of illustration) is set to 2. If necessary, change the setting up or
down by inserting a small flat screwdriver or similar tool into one of the two slots above and below the
switch.
7. Locate an unused AC power supply cable (connected to the UPS) and plug it into the CD-R AC
power input socket.
8. Push the tray into its normal position, with the CD-R unit placed so that it is accessible through the
lower sliding hatch on the right of the cart (viewed from the front).
9. Reinstall the tray securing screw and the ground wire.
10. Set the switch on the front face of the CD-R unit to ON.
11. Power up the system, and check that the CD-R unit LEDs are lit.
1. SUPPLIES
Modem
2. TOOLS
None.
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
None
5. PROCEDURE
1. Power OFF the system.
2. Remove the cart rear cover (see Job Card D/R 101 - Removal of Covers on page 539).
3. Refer to the illustrations. Route modem cables to the
View on rear of cart
modem in its position on the shelf below the AWS. The
modem should be installed with the LEDs on the front
face visible from the rear of the cart: AWS
- Connect the lead marked Modem from the telephone Serial A
socket at the rear of the cart to the modem RJ-11
LINE socket; use an adaptor (RJ45/RJ11) if required.
Modem
The PHONE socket is not used.
AC adaptor
- Connect the modem serial cable from the AWS serial
port A (25-pin female connector on the AWS) to the
25-pin RS232 connector on the modem. IDC
- Plug the modem AC adaptor input lead into the UPS
output power strip. Connect its output to the POWER
input on the modem.
4. Secure the modem and AC adaptor in their positions
using the Velcro pads and straps supplied, and use tie-
UPS power out
1. SUPPLIES
Required if the Image Receptor is not pre-installed:
• Image receptor 2224137.
• Compression arm central cover (plate with 2 rails).
• Screw kit for image receptor assembly:
Name Reference Quantity Used for:
Screw CHC 6x25 2185581-7 4 Attaching the image receptor to the gantry column
Nut 1
Washer AZ5 99132748 2
Screw CHC5x10/10 99137572 1 Connecting the image receptor
Screw TF 4x12 99107110 2
Screw CHC5x50 99030316 2
Stove bolt 4x10 99116465 2
Attaching cover assemblies – lateral covers
White caps 45559940 2
2. TOOLS
• Standard service toolkit.
3. SAFETY PRECAUTIONS
Power to the Gantry should be OFF before beginning the procedure.
4. PRE-REQUISITES
• The Gantry has been moved to its final position, and secured to the floor if required.
• All procedures likely to require movement and disturbance in the area of the Tube and Image Recep-
tor have been completed.
• Physical installation, inter-connection and a.c. connection of the Gantry, Generator Cabinet, and
AWS Cart have been successfully completed.
CAUTION
WARNING
WARNING: Take care not to pinch the cables behind
the image receptor.
6. Rotate the tube to the left to allow access behind the right of
the gantry.
3. Remove the protection from the set of image receptor cables and pipes. This includes two water
pipes, two air pipes, two optical fiber cables, and the power supply connector.
6. Plug the power supply connector into its socket (H) at the
front of the image receptor connector panel and secure it
by tightening the two screws.
F H
2. If Dryerless Conditioner P/N 2210405-15 (FRU P/N 2387548), do not connect the air pipes. If Condi-
tioner with Dryer, P/N 2210405-11 (FRU P/N 2386318) or P/N 2210405-14 (FRU P/N 2390024), con-
nect the air pipes to the smaller pair of connectors (J). The order is not important.
3. Connect the water pipes to the larger pair of connectors (K). The order is not important.
CAUTION
Red marker
J H
1 2
6. Move the paddle support to the mid position to keep the central
cover in position while preparing to install the lateral covers
1. SUPPLIES
Two Bar Code Scanners and connecting cables can be supplied:
• For Seno 2000D equipped with an AWS station U10 type, use p/n 2258242 or 2393998 (configura-
tion A).
• For Seno 2000D equipped with an AWS station SB150 type, use p/n 2407693 (configuration B).
2. TOOLS
None
3. SAFETY PRECAUTIONS
None
4. PRE-REQUISITES
The system must have been correctly installed and normal application software must be operational.
5. PROCEDURE
5-1. Introduction
The bar code scanner is a fast and accurate tool for scanning bar code symbols in AWS applications. It
allows patient information to be entered rapidly and accurately.
Available with an 80mm CCD scanning window and an integrated keyboard decoder, the scanner cap-
tures an entire bar code symbol instantly. The integrated decoder then transmits the data to the AWS
workstation just as if the data were entered from the AWS keyboard.
Supported bar code types are:
- Code 3 of 9 (standard & full-ASCII).
- EAN 13.
- Code 128.
RJ45
DIN8F
DIN8M
AWS Workstation
DIN8M
Keyboard
1. Power down the AWS workstation (if not, unplugging the keyboard may crash the ADS).
2. Unplug the keyboard cable from the AWS workstation rear panel.
3. Withdraw the keyboard cable from the cart and lift the keyboard from its normal position.
4. Pass the DIN 8-pin male branch of the scanner Y-cable to the AWS workstation, following the path of
the removed keyboard cable.
5. Connect the DIN 8-pin male connector to the keyboard connector on the workstation rear panel.
6. Connect the RJ45 connector on the long branch of the Y-cable to the bar code scanner handle con-
nector.
7. Connect the keyboard cable to the DIN 8-pin female connector on the Y- cable.
8. After checking the security of cable connections, route the keyboard cable and connectors inside the
cart, with the scanner cable exiting in a convenient position for use. Replace the keyboard in its nor-
mal position.
5-2-1. Check Installation
• Before trying to use the scanner, make sure that all cable connections are secure.
• Power up the AWS workstation and wait until the login banner is displayed.
5-2-2. Scan a bar code symbol
1. Hold the scanner handle horizontally directly over the bar code printed below.
2. Press the scanner trigger located below the scanner handle; the scanner red LED beam lights. The
scanner has successfully scanned the symbol if:
- You hear a beep.
- The LED beam turns off.
- The handle light turns red.
5-2-3. Set default configuration
Use the scanner to scan the symbols below in the order given to activate the scanner and decoder
default configuration. Refer to the scanner documentation and/or the AWS operator manual to activate
other functions if necessary.
1. Reset the bar code scanner to factory settings. After scanning, wait until you hear 3 beeps:.
ADS SB150
station Respect the connection’s configuration
as shown below
Keyboard
Bar Code Scanner
Mouse
1. Power down the AWS workstation (if not, unplugging the keyboard may crash the ADS).
2. Connect the USB-pin male connector of the Code Bar Scanner cable to the USB connector of AWS
workstation rear panel as shown in the picture above.
3. After checking the security of cable connections, route the Scanner cable and connectors inside the
cart in a convenient position for use.
2. Press the scanner trigger located below the scanner handle; the scanner red LED beam lights. The
scanner has successfully scanned the symbol if:
- You hear a beep.
- The LED beam turns off.
5-3-3. Set default configuration
Use the scanner to scan the symbols below in the order given to activate the scanner and decoder
default configuration. Refer to the scanner documentation and/or the AWS operator manual to activate
other functions if necessary.
1. Reset the bar code scanner to factory settings. After scanning, wait until you hear a beep:
Language is English:
3. Save settings:
Right Wrong
1. SUPPLIES
Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List for
part number) including:
- Coolant for conditioner.
- Funnel.
- Safety goggles.
- Purge tool 2249359 (short length of coolant pipe with connector).
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2. TOOLS
• Small flat screwdriver.
3. SAFETY PRECAUTIONS
• When filling the Conditioner, take great care to keep coolant away from the vents, the ON/OFF switch
and the power cord connection. Do not immerse the Conditioner in any liquid.
• Dispose of surplus coolant with care as described in the section Surplus Coolant Disposal; refer to
the Caution below.
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR cir-
cuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear goggles when working with the coolant.
• The coolant provided for filling the Conditioner circuit is water protected by a fungicide.
In its undiluted form this fungicide is toxic, but in the solution provided it is very dilute,
and is not dangerous to health if handled correctly. Waste solution in the concentration
used will not cause pollution if disposed of in a non-sensitive environment.
• However, when handling the solution you should treat it with care; avoid unnecessary
contact and wear goggles. See below for First Aid advice.
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse.
4. PRE-REQUISITES
The system must have been correctly installed and normal application software must be operational. In
particular, the sequence given in section 5 of Job Card IST 009 - First System Power On on page 79
must be followed.
5. PROCEDURE
5-1. Coolant Installation
A document describing an alternate procedure is provided in the coolant kit. For maximum safety and
minimum risk of spillage during coolant installation, we recommend using the procedure given below:
CHAPTER 4 CONFIGURATION
This chapter contains information for configuration of the Senographe 2000 D, including a description of
basic functions available from the X-ray Console.
1. INTRODUCTION
• This Job Card provides an introduction to use of the X-ray Console, its menu structure, etc.
Two types of X-ray console exist, as illustrated below. Although their appearance is different, the lay-
out and operation of the various displays and controls are identical.
kV mAs
WARNING
NEVER modify a Senographe 2000 D parameter value that has already been calibrated
unless you have a specific reason. If you do, it will usually be necessary to enter the
default parameter value and completely re-calibrate the generator or gantry for the
affected parameter(s).
• Some special installation menus are displayed only after changing the position of the installation
enable switch (see below).
1. Enter installation mode (press the SETUP key on the X-ray console once).
2. Change the position of the installation menu enable GENE CPU BOARD 400-PL3
switch (switch B1-8 on Generator CPU Board 400-
PL3). Note that the original position of the switch is
not important. When the system is powered up it
B1
automatically enters application mode with installa-
tion menus disabled; the switch position at that time ?
P1 P2
is memorized as the "installation-menu-disabled"
position.
The installation menus can also be accessed by pasword. Selct the PASSWORD key and enter your
password (given at the training course).
3. Two function keys are now labelled (on the display) as GENE and ARM. Select Gantry or Generator
installation menus as follows:
a. For Gantry installation menus: press the key labelled ARM, then press the VALID key. The two
right-hand keys are now labelled INSTAL and MAINT. Press the INSTAL key to access installation
menus (the MAINTenance menu is not available during installation).
b. For Generator installation menus: press the key labelled GENE. The VALID key is not required.
The two right-hand keys are now labelled INSTAL and MAINT. Press the INSTAL key to access
installation menus (the MAINTenance menu is not available during installation).
Notice:
When you have finished using installation mode, you must switch off the Gantry before handing
over the machine to the user, to lock out access to installation mode.
WARNING
These functions are not normally used after the Senographe 2000 D has left the factory.
To re-load generator or gantry default parameters (prior to any installation or calibration procedures), use
the appropriate CLEAR menu. This executes a software power-up comparable to the first hardware
power-up of the generator or gantry.
When the Generator CLEAR menu is used, the Senographe returns to application mode (to return to
installation mode, you must change the position of the installation menu enable switch again).
When the Gantry CLEAR menu is used, the Senographe returns to the gantry installation entry level
(SETUP/ARM/VALID).
After use of the CLEAR menu, a CHECKSUM ERROR message is displayed. All generator or gantry
calibration procedures must be performed, followed by a CKSUM to enable use of the new
parameters.
WARNING
The generator CLEAR menu causes the recorded thermal condition of critical components
(tube, tube housing, generator, etc.) to be reset to the cold condition. This means that an
excessive temperature rise at the time that this menu is used may not be immediately
detected by the software thermal protection.
If the calibration procedure computes more than one parameter, turn the kV dial to display the
parameters in sequence.
Use the kV dial to change the character being entered. Numeric or alpha-numeric characters are
displayed, according to the function. Parameters are entered or modified in scientific notation form (see
above). Select VALID when all characters are correctly entered. If you make a mistake, select NEXT
repeatedly until you arrive at the faulty value, then correct it by rotating the kV dial.
To exit the modification routine, press SETUP once.
Note:
Pressing the VALID key is effective ONLY when the entire value, including exponent, is displayed.
This means that if you correct a digit after making a mistake, as described above, you must press
the NEXT key repeatedly until the entire parameter value is visible before you can enter the new
value using the VALID key.
Group 2: Composition Thickness Prep dose Prep kV Prep track Prep filter Delta grid
1. INTRODUCTION
This module provides information for initial configuration of a Senographe 2000 D system. It contains two
sections:
• Configuration procedures. Procedures which are required to set up the system for local site condi-
tions.
• Configuration check information. For use only if you suspect that certain important settings have
been changed; most settings are made in the factory and do not need to be changed on site.
2. CONFIGURATION PROCEDURES
2-1. Prerequisites
The system must have powered up and reached a stable state with no checksum error displayed on the
X-ray console.
• If, on the first power up, CHECKSUM ERROR (GEN) or ARM CHECKSUM ERROR is displayed,
proceed as follows:
Reload the Generator or Gantry (or both) saved parameters, using the diskette (p/n 2152250) deliv-
ered in the accessories kit. This diskette is labelled with the same product locator number as your
Senographe 2000 D. Files are identified as Gxxxx.DAT (Generator) and Axxxx.DAT (Gantry/Arm),
where xxxx is the factory serial number. There should be no checksum error after correct reloading of
these parameters.
• Enable access to installation menus by changing the position of the installation menu enable switch
(switch B1-8 on generator CPU board 400-PL3) as described in Job Card CFG 001 - The X-ray Con-
sole on page 121.
1. SUPPLIES
None
2. TOOLS
None
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
None
B46
B41
X2
BT1
! !
P1 P2
CAUTION
This jumper must NEVER be removed from position X2 and must NEVER be placed in
position TP1. If this jumper is either removed or placed in position TP1, the generator CPU
RAMs are totally erased, necessitating a TOTAL RE-CALIBRATION of the generator and
AEC.
2. Check that jumpers JP1 and JP2 are installed on generator command board 400PL1 (they must NOT
be installed in the parking position JP3 and JP4 at this point). See illustration 2.
Note:
JP1 and JP2 are connected to the room relays on 200PL4. See Job Card IST 013 - Room Lamps
and Door Configuration on page 89 for more information.
CAUTION
This jumper must NEVER be removed from position X2 and must NEVER be placed in
position TP1. If this jumper is either removed or placed in position TP1, the gantry CPU
RAMs are totally erased, necessitating a TOTAL RECALIBRATION of the gantry.
5-4-1. Jumpers and Settings for 800PL1 Board Ref. No. 5190800 or 2102082-9
Check that the jumpers on the Gantry board 800PL1 are correctly set for the bucky motor type. If you are
installing a Senographe 2000 D equipped with Gantry Board ref. 5190800 or 2102082-9, they should be
set as follows (refer to Illustrations 3 and 4):
Jumper Present? Position
CC3 YES BUCKY OLD
CC4, CC5 and CC6 all YES BUCKY NEW
J1 and J2 NO n/a
J3 and J4 NO n/a
J5 and J6 NO n/a
J7 and J8 DON’T CARE n/a
J9 and J10 YES n/a
CAUTION:
Jumper CC3 must
NEW
always be in OLD
BUCKY
BUCKY position (as
Position
shown).
OLD
NEW
BUCKY
BUCKY
Position
Position
CAUTION:
Jumpers CC4, CC5
CC4
and CC6 must al-
ways be in NEW
BUCKY position (as CC5
shown).
CC6
J9 J10
J6
J5
J8
J7
J4
J3
J1
J2
5-4-2. Jumpers and Settings for 800PL1 Board Ref. No. 2102082-8 or 2389981
The jumpers on 800PL1 Gantry Power Boards with ref. no. 2102082-8 or 23899812 should be set as fol-
lows:
Jumper Present?
TP104 NO
TP103 NO
TP106 NO
TP107 YES
TP102 YES
TP1056 YES
1. SUPPLIES
None
2. TOOLS
• Accurate digital voltmeter (Fluke 8060 or equivalent)
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
The procedures described in Job Card IST 008 - AC Connection on page 73 must have been completed
correctly.
4. Close generator Mains Supply Switch 200-S1 (i.e., turn it to PT14 PT15 +VE
the ”1” position) and read the voltmeter immediately. It should
- VE + VE
read +8 ±2 VDC.
CAUTION
If the voltmeter reading is outside this range, turn mains source OFF IMMEDIATELY and
check configuration of voltage selection board IN2 on generator mains distribution board
200-PL1 (see Job Card IST 008 - AC Connection on page 73).
5. Move the voltmeter from PT12 to PT14 (-VE). The voltmeter should read -8V ± 2VDC
6. Connect the voltmeter (set to 500 VAC scale) to generator mains power board 200-PL1 between ter-
minals 1 (0V) and 4 (220V).
7. Turn X-ray console on and read the voltmeter immediately. It should read 220 ± 20 VAC.
CAUTION
If the voltmeter reading is outside this range, open generator Mains Supply Switch 200-S1
IMMEDIATELY (turn it to the "0” position) and check mains voltage selection wire SEL on
generator mains distribution board 200-PL1 (see Job Card IST 008 - AC Connection on
page 73).
WARNING
The adjustment is made using the potentiometer located on the low voltage power supply
unit (on the rear of the board mounting plate).
To avoid any risk of electric shock, DO NOT TOUCH any of the other components on the
supply (later models are protected by a transparent cover).
2. On generator interface board 400-PL2, measure DC voltage (+12 V nominal) between PT3 and PT4.
The voltage should be in the range +11.5 to +12.5 VDC.
3. On generator interface board 400-PL2, measure DC voltage (-12 V nominal) between PT5 and PT4.
The voltage should be in the range -11.5 to -12.5 VDC.
Note:
Voltages measured in steps 2 and 3 above depend on the +5 V adjustment mentioned in step 1.
4. If the potentiometer located on the low voltage power supply unit (step 1) has been adjusted, apply a
suitable locking compound to prevent further movement.
1. SUPPLIES
None.
2. TOOLS
None.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Display the Configuration/System Overview Window
1. From the application browser screen, select Toolkit/Service Desktop/Configuration.
2. The System Overview window shows current site and communications settings.
ILLUSTRATION 1 - SYSTEM OVERVIEW WINDOW
Note:
1. The entry Station Name is the name that will be used for the system when interacting with the
RIS server. It is recommended that this name be the same as that used for TCP/IP networking con-
figuration (see Job Card CFG 008 - Networking Connection and Configuration on page 151).
2. If there is more than one Senographe 2000 D system on the hospital site, the names chosen
must clearly differentiate between them (for example, by including the unit number or name).
3. Auto Delete. By default, the auto-delete feature is not active. To activate it on request from the user,
select Toolkit/Medical application preferences/Auto delete. When the disk usage exceeds the config-
ured Upper Threshold value, images are automatically deleted in chronological order, oldest first,
until the disk space reaches the Lower Threshold. Images which have been on the disk for less than
the Minimum Image Storage time are not deleted.
Notice:
Do not activate Auto Delete or change Auto Delete settings without agreement from the user.
4. QAP Time-out. Sets the time at which a warning that QAP must be carried out will be displayed
5. System Clock. Sets the current date and time.
Notice:
After changing the clock the system must be shut down and restarted. If this is not done, system
behaviour may be unpredictable, because several interacting processes use the clock.
6. Language. Check the button beside the required application language
Notice:
If you change the application language, you must perform a shutdown and restart before the
change will take effect.
1. SUPPLIES
None.
2. TOOLS
None.
3. APPLICABILITY
For network security purposes IP Filters have been implemented from ADS versions 17.4.5 and above.
The final steps in the following procedures that use the IPFreload.sh script are only applicable for ADS
versions 17.4.5.
WARNING
From ADS versions 17.4.5 and above a normal ping from a remote host to the ADS com-
puter will result in host unreachable message. This is normal and is due to the IP Filters
that have been implemented from ADS versions 17.4.5 for network security purposes.
However, a DICOM ping from a remote host to the ADS computer will work, and it is recom-
mended that you use a DICOM ping from the remote hosts for testing purposes.
4. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
5. PREREQUISITES
Obtain full details of the addresses, names and characteristics of the host(s) to be declared, from the
network administrator concerned and/or Remote Host Conformance statement documents.
6. PROCEDURE
Note:
Hosts may be declared before they are physically connected.
Complete the fields in this window according to the information received from the network administrator
concerned and the remote host device DICOM 3.0 Conformance Statement:
1. The following fields must be completed for all types of remote host devices (Review Station, Non-
Storage Commitment capable Archival device, and Storage Commitment capable Archival device):
- HOST LABEL: Enter the name you want to give to the icon that will represent the remote host
- HOSTNAME: Enter the host name provided by the hospital network administrator.
- APPLICATION ENTITY TITLE: Enter the Application Entity Title (A.E.T.)
- NETWORK ADDRESS: The network address may be local (see Job Card CFG 008 - Networking
Connection and Configuration on page 151), or provided by the hospital network administrator.
Append the required fields in the Remote Host Parameters window according to the information
received from the network administrator concerned and the remote host device DICOM 3.0 Conform-
ance Statement:
3. If necessary, append one or more of the following fields:
- Host Label: Enter the name you want to give to the icon that will represent the remote host
- Host Name: Enter the host name provided by the hospital network administrator.
- Application Entity Title: Enter the Application Entity Title (AET).
- Network Address: The network address may be local (see Job Card CFG 008 - Networking Con-
nection and Configuration on page 151), or provided by the hospital network administrator.
- Network Protocol: Always select DICOM 3.0.
- Port Number: Refer to the device DICOM 3.0 Conformance Statement; normal value is 4006.
4. If the remote host device is a review workstation, you may need to append the following field:
- Query Retrieve: Select Patient, Study, or No Provider; (refer to the Review Workstation DICOM
3.0 Conformance Statement).
5. If the remote host device is an Archival device, you may need to append one or more of the following
fields:
- Storage Commitment: Set to Yes if the Archival device DICOM 3.0 Conformance Statement lists
this feature; set to No if the Statement does not list the feature.
• If Storage Commitment is set to No; set Message Send to Yes if you want an S to appear in the
Report Status column of the Study or Exam list when a study has been sent to the Archival
device.
• If Storage Commitment is set to Yes; the fields Application Entity Title, Network Address, and Port
Number in the lower part of the window are highlighted. You must complete these fields, even if
the information is the same as that already entered (this is necessary to allow the possibility of
images being sent to one remote host and committed to another).
6. On completion, click the Save button to update and close the window.
You are returned to the Remote Host Selection window.
7. Click the Done button to close the Remote Host Selection window.
8. For Senographe systems using ADS versions 31.27 and above you must reload the Senographe
system’s IP Filters so that the recently updated network host has access through the Senographe
system’s firewall via the DICOM protocol. To do this, perform the following sub-steps:
a. From behind the Browser, launch a command window
A command window appears.
b. Execute the IPFreload.sh script, by entering:
IPFreload.sh
c. When the Password: prompt appears requesting you to enter the root password, enter:
operator
An End of script message appears. The newly declared network host can now access the
Senographe system.
1. SUPPLIES
HNS Performance Network Switch (networking connectivity kit containing six ethernet cables and a net-
work swich).
2. TOOLS
None
3. SAFETY PRECAUTIONS
None.
4. PREREQUISITES
• System is installed and power is on.
5. PROCEDURE
5-1. Introduction
• The Senographe 2000 D must be configured in a local network with associated devices, e.g., Review
Workstation, Archive devices, Printers, and/or other Senographes. A typical installation is shown in
the diagram below.
• A networking kit containing six cables and a network switch is provided with the system for this pur-
pose.
• For HIS/RIS connection, a special optional HIS/RIS networking kit is required. Contact your GE HNS
representative for details.
• For connection to a hospital network, a special study is required. Contact your GE HNS representa-
tive for details.
The following diagram illustrates a possible network configuration. The distances quoted are the lengths
of cables typically used, but are not intended to indicate restrictions.
AWS
Mass
Archiver 60/15/3 m 60/15/3 m
(197/49/10 ft) (197/49/10 ft) RWS
60/15/3 m
Ethernet (197/49/10 ft)
3 m (10 ft)
Hospital HIS/RIS Switch
administrative Network kit
network
7.5 m (25ft)
a.c. power (16 A)
60/15/3 m DICOM
(197/49/10 ft) Printer
CAD
C
2. Connect the other local network devices to the hub. The hub connector positions used are not impor-
tant (except for special-purpose connector 8X, which must be left empty). However, you are recom-
mended to label the cables at the hub, to aid future trouble-shooting.
5-3. IP Addresses
This section explains how to change the Senographe 2000 D Hostname, IP address, subnet mask, and
other parameters.
Each Senographe 2000 D system is given a default external IP address during the factory check proc-
ess. To avoid conflicts (such as IP packet collision) inside the customer network, this Senographe 2000
D system’s external IP address should normally be changed at installation time to the recommended
address given below.
For the RWS, printer(s), archiving device, etc., refer to their respective documentation.
Notice:
If the system is connected to an external network (HIS/RIS, hospital network, etc.) the standard
recommended IP addresses may not be applicable. Suitable addresses will be defined by the GE
HNS consultant and the hospital network administrator.
Standard recommended external IP addresses:
Senographe 2000 D: 192.1.1.100
RWS 192.1.1.110
Printer 192.1.1.120
Archiver 192.1.1.130
DMPU (CAD) 192.1.1.140
If more than one S2000 D is connected to the network, use adresses 192.1.1.101, 192.1.1.102, etc. Sim-
ilarly, if other devices are duplicated, add 1 to the recommended base address for each additional
device.
Subnet mask:
ALL devices: 255.255.255.0
5-3-1 Distinction between the Senographe system’s internal and external IP address
The Senographe 2000 D system operates on two different networks, namely an internal network and an
external network, which are illustrated below.
Senographe 2000 D System
AWS
IDC
192.168.1.20 Ethernet Hospital
eri0 : 192.1.1.100
Switch Network
eri1 : 192.168.1.10
The Senographe 2000 D system’s internal network allows the internal components of the Senographe
2000 D system (that is, the AWS and IDC) to communicate internally amongst each other. By default,
this internal network uses a private network of 192.168.1.0 with a Netmask 255.255.255.0 on the inter-
face eri1, which is located in the AWS. Each Senographe 2000 D system component has a different
internal IP address of the format 192.168.1.x, where x varies depending on the component. The follow-
ing table summarizes each of the Senographe 2000 D component’s default internal IP addresses.
The IDC Table, Laptop and Titan entries in the table above are components that no longer exist,
but are still retained in the Senographe 2000 D system for legacy reasons.
The Senographe 2000 D system’s external network allows the AWS component of the Senographe
2000 D system to communicate with the rest of the hospital network. This external network is accesible
through the interface eri0, which is located in the AWS. As mentioned above on the previous page, it is
recommended that this interface has an extenal IP address of 192.1.1.100 with a Netmask
255.255.255.0.
Running the procedure in the following section will set all the Senographe 2000 D system’s internal IP
addresses back to their default values (which is beyond your control), and will allow you to configure the
Senographe 2000 D system’s external IP address to your preferred value.
The Senographe 2000 D system’s internal network must never be on the same network as the hospital’s
network. If the Senographe 2000 D system’s internal network is on the same network as the hospital’s
network, it will fail to communicate properly due to internal and external network routing problems There-
fore, if the hospital network is 192.168.1.0 then in addition to the configuration steps within this Job Card,
you must also perform Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses on
page 179 so that the Senographe 2000 D system’s internal network is different to the hospital’s network.
If you need to perform Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses ensure
that you run the network parameter configuration in this Job Card first. If you run the network parameter
configuration in this Job Card after you will overwrite the internal network settings that you modified in
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses.
- Network Connectivity - - - - - - - - - - - - - - - - - - - - - -
Networked :
X Yes
No
• Select YES for network connection (even if the system is not connected to a network).
• Press the <F2> key to continue.
Notice:
MAKE SURE that Yes (networked) is selected even though you do not intend to connect the work-
station immediately to a network.
6-3. DHCP
- DHCP - - - - - - - - - - - - - - - - - - - - - - - - -
On this screen .............................
Use DHCP :
Yes
X No
hme0
X hme1
eri0
6-5. Hostname
- Hostname - - - - - - - - - - - - - - - - - - - - - - - - - - - -
On this screen .................................
Hostname :
• Enter the Hostname to be used for the workstation; press <Return> when done.
Note:
The Hostname will automatically be used as the Dicom A.E. Title for the workstation. If there is
more than one Senographe 2000 D system on the hospital site, the names chosen must clearly
differentiate between them (for example, by including the unit number or name).
Do not use the following characters in the Hostname:
! $ ” ‘ ’ { } [ ] * @ # ? ^ _ / etc.
ONLY USE ALPHANUMERIC CHARACTERS WITHOUT SPACES.
It is also possible to use the characters - (dash) and . (dot).
• Press the <F2> key to continue with the Network Connectivity screen.
6-6. IP Address
- IP Address - - - - - - - - - - - - - - - - - - - - - - - - - - -
On this screen .................................
IP address :
• Enter the Network IP address to be used for the workstation. Press the <Return> key when done.
• Press the <F2> key to continue.
Yes
X No
• Select the appropriate response Yes or No. Do not guess, ask your network administrator.
6-8. Netmask
Notice:
Select Yes only when your Network Administrator explicitly requires a tree-like network with net-
masks. In this case only, the screen below is displayed. The Netmask value will be given by the
Network Administator. Erase the displayed default Netmask by back-spacing over it and type in
the new address.
- Netmask - - - - - - - - - - - - - - - - - - - - - - - - - - -
On this screen .................................
Netmask : 255.255.255.0
6-9. IPv6
- IPv6 - - - - - - - - - - - - - - - - - - - - - -
On this screen .............................
Enable IPv6 :
Yes
X No
- Confirm information - - - - - - - - - - - - - - - - - - - - - -
> Confirm the following ...........................
.................................................
Networked : Yes
Use DHCP : No
Primary network interface : xxx
Host name : xxxxx
IP address : 3.249.15.107
System part of a subnet : Yes
Netmask : xxxxx
Enable Ipv6 : No
Just a moment
Yes
X No
- Name service - - - - - - - - - - - - - - - - - - - - - - - - - -
On this screen .................................
> To make a selection .............................
.................................................
Name Service :
NIS +
NIS
DNS
LDAP
X None
• Use the Down arrow key to move to None then press <Return> to select.
Notice:
DO NOT SELECT NIS+ or NIS or Client services. None is the primary selection.
• Press the <F2> key to continue.
- Time Zone - - - - - - - - - - - - - - - - - - - - - - - - - - -
On this screen .................................
> To make a selection .............................
.................................................
Regions :
Africa
Asia, Eastern
---
United States
X Other
• Use the Up or Down arrow keys to select the Other region, then press <Return> to select.
• Press the <F2> key to continue.
- Time Zone - - - - - - - - - - - - - - - - - - - - - - - - - -
> To match a selection .............................
.................................................
Time Zone :
Eastern
Central
-------
-------
Hawaï
• Use the Up or Down arrow keys to select the GMT Time Zone, then press <Return> to select.
• Press the <F2> key to continue.
Month (1-12) : XX
Day (1-31) : XX
Hour (0-23) : XX
Minute (0-59) : XX
• Use the Up or Down arrow keys to move to the field to be modified (as applicable), type in the correct
value then press <Return> to move to the next field.
• Press the <F2> key to continue.
- Confirm information - - - - - - - - - - - - - - - - - - - - - -
> Confirm the following ...........................
.................................................
Root password :
• This screen allows you to change the Root password for the workstation. If you want to change it,
type in the new password and press the <Return> key when done. The password you type in will not
be displayed. The standard password for root is operator.
Notice:
Make sure that the caps-lock key is not engaged before entering the password.
• If you change the password, the system asks you to re-enter the new password. If there is a differ-
ence between the two entries, it will request it again.
• When the password has been correctly changed, or if you press <Return> without changing the
password, the system reboots.
6-18. Login
• The configuration process is now complete.
• On completion of the boot sequence, the prompt login: is displayed.
• Login with the user name sdc, and the password adw3.1, to restart the system.
7 DECLARE A ROUTER
Note:
This procedure is applicable only if station is a Sunblade 150.
To decleare a router you must create file called S93route in the /etc/rc2.d directory and add some lines
which declare the router. Each time the system boots the information in the /etc/rc2.d/S93route file is
processed automatically and the router is automatically declared. Use the following steps to declare a
router:
1. Open a command window.
2. Log in as root as follows:
a. At the ADS prompt enter:
su -root
b. When requested to specify the root password, enter:
operator
3. Change to /etc/rc2.d directory by entering:
cd /etc/rc2.d
where <network number> is the address to be accessed through the gateway, and <gateway
address> is the IP of the gateway (router) indicated by the administrator.
To calculate the network number (with relation to the network mask) you can use this link to a net-
work/node calculator: http://library.mobrien.com/net.shtml or http://www.subnetonline.com/subcalc/
subnet9.html
Typing the "echo" lines will help you to locate any possible faults during boot in case of mistyping
the router information.
6. Press the Escape key to exit from insert mode, then save the file and quit vi by entering:
:wq!
7. Make the S93route file executable by entering:
chmod 777 S93route
8. Reboot the system for the changes to take effect by entering:
reboot
Upon request of the local network administrator it may be desirable to force the speed of the Network
Interface to 100 Mbit/s without negotiation. In this case, you need to run a couple of ndd -set commands
as root user to change autonegotiation of the Network interface.
Alternatively, to make this setting permanent (done at each boot), you can put these two set ndd -set
command lines in the /etc/rc2.d/S93route file (with or without a route). Each time the system boots the
information in the /etc/rc2.d/S93route file is processed automatically, which ensures that the router is
automatically declared (if the lines for the router declaration exist) and the Network Interface is automat-
ically running in autonegotiation=no mode. To do this, use the following steps:
1. Open a command window.
2. Log in as root as follows:
a. At the ADS prompt enter:
su -root
b. When requested to specify the root password, enter:
operator
3. Change to /etc/rc2.d directory by entering:
cd /etc/rc2.d
4. Open the S93route file in the vi text editor by entering:
vi S93route
The S93route file appears in a vi text editor window.
5. Press the i key to enter insert mode, then type the following lines (seperated by carraige returns):
#!/bin/sh
# Section for routing
echo Starting route service
route add net <network number> <gateway address>
#
# Section for autoneg
echo Setting for no autoneg
ndd -set /dev/eri instance 0
ndd -set /dev/eri adv_autoneg_cap 0
where <network number> is the address to be accessed through the gateway, and <gateway
address> is the IP of the gateway (router) indicated by the administrator.
Typing the "echo" lines will help you to locate any possible faults during boot in case of mistyping
the router or autonegotiation information.
The example above includes sections for both declaring a router and disabling autonegotiation.
Type one or both sections according to your requirements.
6. Press the Escape key to exit from insert mode, then save the file and quit vi by entering:
:wq!
7. Make the S93route file executable by entering:
chmod 777 S93route
8. Reboot the system for the changes to take effect by entering:
reboot
1. SUPPLIES
None
2. TOOLS REQUIRED
None
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
The AWS must have been correctly installed and configured.
The local Network must have been correctly installed, and the Network Printers to be declared must
have been correctly installed and connected to the Network.
Make sure the following information is available before starting to install printers:
• Internet address and Hostname of Network printer(s). This information can be obtained either from
the Network Administrator of the Hospital, or from the Needs assessment Form completed by the
Net-work Champions.
• Application Entity Title (A.E.T.) of Network printer(s). This information can be obtained from the
Printer Supplier.
• Dicom Port number of Network printer(s). This information can be obtained from the Printer Supplier.
Make sure that the printer has been configured for Senographe 2000 D. Field Engineers from the printer
company should be familiar with the required process.
5. PROCEDURE
5-1. Test the network connection to the printer
Once a network printer is connected to the network and set with an IP address, it should respond to
TCP/IP messages from another Host on the network (e.g., the AWS). Before declaring a printer on the
AWS, check the network connection:
Type in the following ping command after the prompt:
ping <network_printer_IP_address><Return>
For example: [testmam041][1] ping 192.100.9.5 <Return>
The reply should be: <Network printer IP address > is alive
Note:
When entering the printer IP address, do not enter leading zeros in any of the four numeric fields
separated by dots, e.g., do not type in 192.100.009.005, but type 192.100.9.5 instead.
The "alive" answer from the system means that the Network printer can be reached from the Acquisition
Workstation system through the network.
If the system displays "unknown host", your printer may not be correctly declared on the network.
If the system displays "Network unreachable", you probably have given the printer an IP address incom-
patible with your Review Workstation's IP address. Check that they belong to the same network,
192.100.9.X, for example.
• Log out
Your choice :
• Click the Add button to display the DICOM Printer parameters window (Illustration 1).
• Complete the different fields according to the information given by the Dicom Printer manufacturer.
For text entries, click in the required field and type the text; click on check boxes to select/deselct
them.
• Click on Clear to clear all fields, Save to store the entered information, and Done to exit and return to
the Printer Selection window.
Refer to section 6 for information on entries for Konica 793, Agfa 5500/5503, Agfa 4500M, Fuji Drypix
4000 and Fuji Drypix 7000 printers.
Hostname:
Network address:
Port number:
Layouts:
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Configuration information:
Magnification type:
Smoothing factor:
Trim:
6. PRINTER PARAMETERS
This section gives information on entries to be made in the Dicom Parameters window for printers quali-
fied for use with the Senographe 2000 D system. Refer to Illustration 2 (Kodak), Illustration 3 and 4
(Agfa), or Illustration 5 and 6 (Fuji).
Notice:
* Values marked with an asterisk can be left blank for normal printing, but must be set as specified
for successful use with the ScrapBook function.
WARNING
Related to USA approval: Use of Fuji Drypix 7000 in the USA requires FDA approval for
digital mammography applications. This approval was not obtained at the time the release
of this document was made. For more information, please contact OLC.
• DICOM printer label: Any name you wish to see appearing on the Film Composer e.g., Fuji Drypix.
• Hostname: Use printer Hostname if any, or a name unique to your Network e.g., Fuji1drypix.
• Network address: A unique IP address given by the hospital Network Administrator, e.g.,
3.48.16.135.
• Application Entity Title (AET):To be specified by Fuji Field Engineer
• Port number: Must be 104
• Layouts: Must be 1 x 1 , 1 x 2* , 2 x 1* , or 2 x 2*
• Film size: Must be 8 in x 10 in W = 3907* H = 4931*
• Pixel size 50*
• Configuration information:Must be 1
• Density: Must be 20 Min 360 Max
• Magnification type: Must be Cubic
• Trim: Must be NO
• Printer Memory Size 200
Hostname:
Network address:
Layouts:
X X
CHECK BOXES X X
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Smoothing factor:
Trim: NO
Hostname:
Network address:
Layouts:
X X
CHECK BOXES X X
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Smoothing factor:
Trim: NO
Hostname:
Network address:
Layouts:
X X
CHECK BOXES X X
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Smoothing factor:
Trim: NO
Hostname:
Network address:
Layouts:
X X
CHECK BOXES X X
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Smoothing factor: 15
Trim: NO
Hostname:
Network address:
Layouts:
X
CHECK BOXES
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Configuration information: 1
Smoothing factor:
Trim: NO
JobCardCFG010-ChangingSenographe2000DInternalIPAddressesChapter 4
1 SUPPLIES
None
2 TOOLS
None
3 SAFETY PRECAUTIONS
None
On some sites the hospital network can also be 192.168.1.0. In this case there may be IP address con-
flicts between the hospital’s and Senographe 2000D’s networks, since some of the network nodes on the
hospital network may have the same IP address as the default IP addresses assigned to the
Senographe 2000D’s components. In the case of such a conflict, the Senographe 2000D cannot be used
on the hospital network until you have changed the Senographe 2000D’s internal IP addresses.
The new Senographe 2000D’s internal IP addresses can be one of the other non-routable, private net-
works: 10.xxx.xxx.xxx, 172.16.xxx.xxx to 172.31.xxx.xxx or 192.168.xxx.xxx.
In the following example, the Senographe 2000D’s default internal IP addresses on the 192.168.1.0 net-
work have been changed to be on the 192.168.100.0 network.
The IDC Table, Laptop and Titan entries in the table above are components that no longer exist, but still
need to be configured and retained in the Senographe 2000D for legacy reasons.
Changing the Senographe 2000D’s internal IP addresses does not affect any features of the system
(e.g. service features, service desktop, calibration menus, diagnostic menus, etc.). However, it does
affect performing upgrades of the Senographe 2000D’s components (see Steering Guide for future Com-
ponent upgrades on page 184).
5 PREREQUISITES
Ensure that you run the network parameter configuration in Job Card CFG 008 - Networking Connection
and Configuration on page 151 first to set the Senographe system’s external IP address. If you run the
network parameter configuration detailed in Job Card CFG 008 - Networking Connection and Configura-
tion after this Job Card you will overwrite the internal IP address of the ADS Computer that you modified
in this Job Card.
6 PROCEDURE
When you change the Senographe 2000D’s internal IP addresses, you must change the IP address of
each component in the order listed in the following sub-sections.
14. Within the TextEdit application window, change the current IDC IP address from 192.168.1.20 to your
preferred new address (e.g. 192.168.100.20).
15. Save the file (File > Save) and click the button in the top left of the TextEdit window to exit the editor.
16. Copy the newly modified thisbox.cfg file to the floppy disk for backup purposes, by entering:
cp /tmp/thisbox.cfg /floppy/thisbox.cfg.new
17. Connect to the IDC via FTP again, by entering:
ftp idc
18. When prompted for a username and password to access the IDC via FTP, press the <Return> key.
An FTP prompt (>) appears.
19. Change to the /idc directory on the IDC, by entering:
cd /idc
20. Transfer the updated thisbox.cfg file from the AWS /tmp directory to the IDC /idc directory by enter-
ing:
put thisbox.cfg
21. Disconnect the current FTP session with the IDC by entering:
bye
The FTP connection with the IDC closes and you are returned to the usual ADS command prompt in
the command window. You must now reboot the IDC for the changes to take effect.
22. Make a telnet connection with the IDC by entering:
telnet idc
A -> prompt appears.
23. At the -> prompt, reboot the IDC by entering:
reboot
24. Press the Control and ] keys simultaneously to close the telnet session, then press the Control and
d keys simultaneously to return to the ADS command prompt.
7. Within the TextEdit application window, change all of the current Senographe systems IP addresses
from 192.168.1.x to match your preferred new address scheme (e.g. 192.168.100.x).
8. Save the /etc/inet/hosts file (File > Save) and click the button in the top left of the TextEdit window to
exit the editor.
9. Copy the newly modified /etc/inet/hosts file to the floppy disk for backup purposes, by entering:
cp /etc/inet/hosts /floppy/hosts.new
10. Ensure that /etc/hosts is a symbolic link to /etc/inet/hosts, by using the following sub-steps:
a. List all the symbolic links associated with the /etc/hosts file by entering:
ls -l /etc/hosts
b. Review the command line output.
If the command line output Then
begins with lrwxrwxrwx and finishes with hosts -> ./inet/hosts the symbolic link is set and
you can go to step 8
does not begin with lrwxrwxrwx and does not finish with the symbolic link is not set
hosts -> ./inet/hosts and you must go to
sub-step c
c. Remove the /etc/hosts file without prompting for confirmation, regardless of the file's permissions,
by entering:
rm -f /etc/hosts
d. Create a symbolic link from /etc/hosts is to /etc/inet/hosts by entering:
ln -s /etc/inet/hosts etc/hosts
11. Copy the original ~sdc/senovision/scripts/light_adjustment file to the floppy disk for backup purposes,
by entering:
cp ~sdc/senovision/scripts/light_adjustment /floppy
12. Open the ~sdc/senovision/scripts/light_adjustment file with the textedit command by entering:
textedit ~sdc/senovision/scripts/light_adjustment
The ~sdc/senovision/scripts/light_adjustment file appears in an X-Windows based TextEdit applica-
tion window.
13. Within the TextEdit application window, on the last line of the ~sdc/senovision/scripts/
light_adjustment script, change the reference of http://192.168.1.10 to match the new address of the
AWS (e.g. 192.168.100.10).
14. Save the ~sdc/senovision/scripts/light_adjustment file (File > Save) and click the button in the top left
of the TextEdit window to exit the editor.
15. Copy the newly modified ~sdc/senovision/scripts/light_adjustment file to the floppy disk for backup
purposes, by entering:
cp ~sdc/senovision/scripts/light_adjustment /floppy/light_adjustment.new
16. Unmount the floppy disk drive, by entering:
umount /floppy
17. Eject the floppy diskette which contains all of the original backed up files, by entering:
eject
18. Reboot the system for the changes to take effect by entering:
reboot
19. From the Browser, click the Tools menu button and then click Service Desktop to launch the Ser-
vice Desktop. Ensure that the Service Desktop is working as expected.
7 COMPLETION
Make a noticeable entry in the maintenance log book that the internal IP addresses of the Senographe
2000D system have been changed.
8-1 Steering guide for future AWS software upgrades on the ADS computer
If you want to upgrade the AWS Workstation software on the ADS Computer, proceed as follows:
• Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to their default
192.168.1.0 network address scheme.
• Run the upgrade of the AWS Workstation software.
Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to your preferred
network address scheme (e.g. 192.168.100.0 network).
8-2 Steering guide for future software upgrades on the IDC
If you want to upgrade the software on the IDC, proceed as follows:
• Peform Section 6-1, page 180 to reconfigure the IDC back to the default IP address of 192.168.1.20.
• Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to their default
192.168.1.0 network address scheme.
• Run the upgrade of the software on the IDC.
• Peform Section 6-1, page 180 to reconfigure the IDC back to your preferred IP address (e.g.
192.168.100.20).
Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to your preferred
network address scheme (e.g. 192.168.100.0 network).
CHAPTER 5 CALIBRATION
1. CALIBRATION INTERACTIONS
• Many calibration procedures function correctly only if other related calibrations have already been
successfully completed. These are specified as Prerequisite Calibrations in the table below.
• Settings made during calibration procedures may interact with others. It may therefore be necessary
to carry out other procedures (calibrations or checks) after completing a calibration procedure. These
are specified as Post-Completion Requirements in the table below.
1. SUPPLIES
None
2. TOOLS
• True R.M.S. AC ammeter, e.g.: Fluke 8060, Fluke 87, Fluke 45. HP 3457A, Tektronix DMM 254.
• HV unit/cable adaptor, Part number 36003399.
Notice:
IMPORTANT NOTE: To ensure accurate measurement:
• For ALL Digital Multimeters: The Autorange function MUST NOT be used, as it can lead to severe
measurement errors (>40% !!).
• For ALL Digital Multimeters: The Relative Measurement function MUST NOT be used to reset to zero
the natural offset displayed when there is no current measured. The offset is automatically reset to
zero by the principle of the rms measurement.
• Measurement configurations to be used are as follows:
- Fluke 8060: used with 20 A shunt in the 200 mV AC range (shunt reference: 80J10).
- Fluke 87: no shunt, in the 10 A AC range.
3. SAFETY PRECAUTIONS
CAUTION
In case of equipment breakdown or service engineer error during this calibration proce-
dure, the resulting parameter values might become so unreasonable as to render the X-ray
tube filament supply circuit unusable. This can show up as an error message during
power up, and thus inhibit use of the calibration software. If this happens, the only way to
cancel the error is to manually re-enter the default parameter values (see section 5 for
default parameter values) and switch the Senographe off and back on again before again
attempting a calibration.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5-1. Preparation
1. Turn the Senographe OFF.
2. Open the HV converter control signal inputs by disconnecting flat cable WG8 from generator com-
mand board 400-PL1 connector XJ7. This eliminates any possibility of energy build-up in the HV unit
-HT -HT
TRACK 2 (Rh) C C TRACK 2 (Rh)
TRACK 1 (Mo) TRACK 1 (Mo)
L S S L
BIAS BIAS
G G
Ground (+HV) Ground (+HV)
C G
Bias measurement
Track 1 (Mo): jumper or ammeter
Note:
For safety reasons, -HT is permanently connected to ground
ILLUSTRATION 2 - HV CABLE CONNECTOR PIN CONNECTION DIAGRAM
L
NOTE: THIS IS A HEAD-ON VIEW
OF THE HV CABLE CONNECTOR
AFTER BEING DISCONNECTED
FROM THE HV UNIT. G
POLARIZING TAB C
The HV cable connector is marked with the standard X-ray industry markings (L, S, C, and G). However,
the functions of the corresponding conductors in the Senographe are as follows:
L = track 1 (Mo) filament supply
S = track 2 (Rh) filament supply
C = filament supply return and X-ray tube cathode HV
G = focal bias voltage supply
7. Switch on the Senographe.
Note:
ERROR 007/024 is normal with 400 PL1 XJ7 disconnected.
8. Change the position of the installation menu enable switch (switch B1 on generator CPU board 400-
PL3, see Accessing the Different Installation Menus in the Tree Structure).
5-2. Perform the calibration procedure for the desired X-ray tube track.
1. Select SETUP/GENE/INSTAL/GENE/GENE/HTR_SCL/TRACK1 (or TRACK2) /CALIB/1st pt/
CALIB on the X-ray console for the first calibration point.
Note:
The default filament current command value for this first point is +4.000E+00 (4.0) A.
2. Press the 2nd trigger button (no X-rays are produced) and hold it until the ammeter reading stabilizes
(this may take a few seconds).
3. Note the filament current value measured from the ammeter.
4. Release the 2nd trigger button.
5. Select SETUP/MeasI on the X-ray console.
6. Enter and confirm the measured filament current value from the ammeter for this first calibration
point.
7. Select SETUP/SETUP/2nd pt/CALIB on the X-ray console for the second calibration point.
Note:
The default filament current command value for this second point is +5.000E+00 (5.0) A.
8. Press the 2nd trigger button (no X-rays are produced); hold it until the ammeter reading stabilizes
(this may take a few seconds).
9. Note the filament current value measured by the ammeter.
10. Release the 2nd trigger button.
11. Select SETUP/MeasI on the X-ray console.
12. Enter and confirm the measured filament current value from the ammeter for this second calibration
point.
13. Select SETUP/SETUP/calcul/VALID on the X-ray console. This executes the calculation of the scale
factor and fixed offset of the filament current command from the software.
CAUTION
If the value of K is less than +8.000E+0 (8.0), either the calibration procedure was done
incorrectly or there is a hardware defect.
11. Repeat the calibration and check procedures on the other tube track, if necessary.
12. Perform a ”CKSUM”, then turn the system off.
13. Reconnect flat cable WG8 to generator command board 400-PL1 connector XJ7; Remove the high
voltage cable adapter. Remember to secure the HV ring Allen screw, to insure proper ground continu-
ity.
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor Chapter 5
1. SUPPLIES
None
2. TOOLS
• Voltmeter
• HV unit / cable adaptor, part number 36003399
3. SAFETY PRECAUTIONS
CAUTION
In case of equipment breakdown or service engineer error during this calibration proce-
dure, the resulting parameter values might become so unreasonable as to render the X-ray
tube focal bias voltage supply circuit unusable. This can show up as an error message
during power up, and thus inhibit use of the calibration software. If this happens, the only
way to cancel the error is to manually re-enter the default parameter values (see section 5
for these values) and switch the Senographe off and back on again before attempting to
repeat the calibration.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
5-1. Preparation
1. Turn the Senographe OFF.
2. Open the HV converter control signal inputs by disconnecting flat cable WG8 from generator com-
mand board 400-PL1 connector XJ7. This eliminates any possibility of energy build-up in the HV unit
during this calibration procedure.
3. Disconnect the Senographe HV cable at the HV tank end.
4. Connect the HV cable to the HV unit / cable adaptor (36003399).
5. Connect the HV unit / cable adaptor to the Senographe HV tank.
6. Connect a DC voltmeter between common (C) and the focal bias voltage wire (G) (see illustrations 1
and 2).
ILLUSTRATION 1 - HV UNIT HV CABLE ADAPTOR 36003399
Track 2 (Rh): jumper or ammeter
From HV tank To X Ray tube
HV cable
shield
-HT -HT
TRACK 2 (Rh) C C TRACK 2 (Rh)
TRACK 1 (Mo) TRACK 1 (Mo)
L S S L
BIAS BIAS
G G
Ground (+HV) Ground (+HV)
C G
Bias measurement
Track 1 (Mo): jumper or ammeter
Note:
For safety reasons, -HT is permanently connected to ground
ILLUSTRATION 2 - HV CABLE CONNECTOR PIN CONNECTION DIAGRAM
L
NOTE: THIS IS A HEAD-ON VIEW
OF THE HV CABLE CONNECTOR
AFTER BEING DISCONNECTED
FROM THE HV UNIT. G
POLARIZING TAB C
S
The HV cable connector is marked with the standard X-ray industry markings (L, S, C and G). However,
the functions of the corresponding conductors in the Senographe are as follows:
L = track 1 (Mo) filament supply S = track 2 (Rh) filament supply
C = filament supply return and X-ray tube cathode HVG = focal bias voltage supply
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
None
2. TOOLS
Detector protection steel cover.
3. SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5-1. Preparation
• Place a lead cover on the top of the image receptor to protect the detector panel from excessive X-
ray doses.
• Enter installation mode on the X-ray console (change the position of installation menu enable switch
B1 on Generator CPU board 400-PL3 if the Senographe has been switched off since the last access
to install menus,)
CAUTION
Before proceeding to make exposures, be sure that the detector panel has been protected
from excessive X–ray doses as instructed (by placing a lead cover on the top of the image
receptor).
3. Press the 2nd trigger button and hold it down. The messages EXPOSURE NO 1, EXPOSURE NO 2,
EXPOSURE NO 3, and CALIBRATION END appear in sequence on the X-ray console display. The
software automatically performs the three exposures and the calculations.
Note:
1.Calibration time varies according to tube temperature. The message TOO WARM appears on
the X-ray console display when tube temperature is too high for taking the next exposure. It is not
necessary to hold the 2nd trigger button down while waiting for the tube to cool. However, do not
exit the calibration menu while waiting. As soon as the TOO WARM message disappears, continue
the calibration by pressing and holding the 2nd trigger button.
2. In case of arcing, the software re-attempts the same exposure automatically.
3. The calibration procedure includes an exposure at 40 kV. If for some reason this exposure is
impossible to perform (e.g. excessive arcing), tube warm-up may be necessary.
4. Repeat steps 2 and 3 for each of the remaining focal size/track combinations.
5. Carry out the following steps only if the warning message Limited Ich (limited heater current) is dis-
played on the X-ray console at the end of the tube current calibration. This message indicates that
one or more filament heating current values were calculated above 5.6 A (but internally limited to
5.600 A when stored in memory); the message is only a warning and is not associated with an error
code. Proceed as follows:
a. Access the Senographe installation menu to read the heater parameters with the LF/MO combi-
nation (the path is: SETUP/GENE/INSTAL/GENE/GENE/TUBE/HEATER/LF/MO/Param/I-
Value).
b. Explore the 28 kV/A combinations; note the kV values showing a current value equal to 5.600 A.
c. Repeat steps a and b for the LF/RH combination (there is a very low probability of current limita-
tion occurring in small focus).
d. Return to Application Mode (press SETUP).
e. Set the Senographe for 2-point exposure technique at 60 mAs. Make an exposure for each kV
point detected at 5.600 A (LF/MO and LF/RH). Allow at least 60 seconds between each expo-
sure.
f. Repeat steps a and b: If no more kV points are set to 5.600 A, the problem has been resolved. If
one or more points still show a current value of 5.600 A, repeat Job Card CAL 001 - Heater Cur-
rent Scale Factor. on page 191, then restart this procedure from step a above. If the problem
recurs, replace the X-ray tube
If you are handing the machine back to the user at this point, switch the Senographe off, then on again.
1. SUPPLIES
None
2. TOOLS
• Milliammeter
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
CAUTION
DO NOT touch potentiometer P1 on generator kV/mA board 701-PL1 at any point in this
procedure.
5-1. Preparation
1. Turn off the Senographe.
2. Remove strap between terminal lugs MES_M_NEG and MES_M_POS of generator kV/mA board
701-PL1.
3. Connect the milliammeter between test points MES_M_NEG and MES_M_POS of generator kV/mA
board 701-PL1. Set the milliammeter to its 100 mA DC scale.
4. Turn on the Senographe.
5. Change the position of the installation menu enable switch (switch B1 on generator CPU board 400-
PL3).
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
None
2. TOOLS
• RMI 232 or Rad Cal 4082 kV peak meter is recommended. Keithley 35080 may be used when RMI
232 or Rad Cal 4082 is not available on site.
Note:
The calibration curve attached to the meter (a curve obtained during periodic recalibration of the
meter) must be used to correct the meter reading throughout this procedure.
• Lead sheet.
3. SAFETY PRECAUTIONS
CAUTION
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
CAUTION
DO NOT touch potentiometer P1 on generator kV/mA board 701-PL1 at any point in this
Procedure.
5-1. Preparation
1. Set up the Senographe in the following configuration:
- no compression paddle
- maximum magnification mode (the purpose here is simply to reduce the distance between the kV
peak meter and the X-ray source - see applicable documentation for minimum acceptable dis-
tance from X-ray source, if any).
2. Install a lead sheet on the top of the image receptor (to protect the detector from excessive exposure
to X-rays).
3. Place the kV peak meter chamber on the magnification device. Turn it on and set it to the MO/MO
position. Set the waveform selector to CP (constant potential). For Rad Cal 4082, turn it on by press-
ing the "normal" button.
4. Use the Senographe light centering device to center the kV peak meter target with the X-ray zone.
5. Starting from application mode, change the position of the installation menu enable switch (switch B1
on generator CPU board 400-PL3).
Note:
This must only be done if the Senographe has been switched off since the last access to SETUP/
GENE/INSTAL or SETUP/ARM/VALID/INSTAL
CAUTION
Before proceeding to make exposures, be sure that the detector has been protected from
excessive X–ray doses as instructed (by placing a lead sheet on the top of the image
receptor).
5. Press the exposure button and hold it down. A single 1-second exposure is taken. ”CALIBRATION
END” appears on the X-ray console display. Release the 2nd trigger button. Note down the kV value
displayed on the kV peak meter. DO NOT ENTER THIS MEASURED VALUE.
6. The kV value read on the RMI kV peak meter should be 40 kV ± 0.4 kV.
Note:
The generator kVp accuracy is ±1% (one per cent) when measured just after a calibration.
Note:
If the need should arise to check this point in application mode, it is not possible to do so because
exposures at 40 kV are prohibited with the Mo filter in application mode.
7. Select SETUP/SETUP/SETUP/PARAM on the X-ray console. Note down the displayed values of G
and VOF by rotating the kV dial.
8. Perform a CKSUM and return to application mode,
9. Delete the previously created Patient called "X-ray Tube kV scale factor".
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
None
2. TOOLS
• Calibrated force detector capable of measuring compression force between the compression paddle
and the image receptor; required accuracy ±0.5 daN. The Mammo compression scale Part No. 46–
194427P407 is recommended.
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
WARNING
If a power line failure occurs during the calibration (before a checksum is done), it is man-
datory to repeat this calibration from the beginning.
5-1. Preparation
Starting from application mode, change the position of the installation menu enable switch (switch B1 on
generator CPU board 400-PL3).
Note:
This must only be done if the Senographe has been switched off since the last access to SETUP/
GENE/INSTAL or SETUP/ARM/VALID/INSTAL
7. Still using the compression fine-adjustment knob, increase the compression to exactly 6 daN on the
force detector.
8. Press the 6daN key on the X-ray console.
9. Continue this process for 9 and 12 daN, then press the 1 ->2 key on the X-ray console and proceed
with 15, 18, 21, 24, and 27 daN.
10. Select SETUP/CALCUL on the X-ray console. This executes the calculation of the new force detec-
tor calibration parameters.
11. Perform a CKSUM and return to application mode.
12. Request a total decompression of the compression paddle (the paddle must return to its home posi-
tion).
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
None
2. TOOLS
• Plexiglass in thickness increments of 5 mm (minimum plexiglass dimensions 200 x 200 mm)
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
2. Keeping the Senographe in contact mode, place 40 mm of plexiglass in the center of the bucky.
3. Lower the compression paddle into contact with the plexiglass.
4. Verify for any compression force between zero and 20 daN of compression (as displayed on the gan-
try display panel), that the breast thickness displayed on the gantry display panel does not exceed
the range of 35 to 45 mm (i.e. plexiglass thickness of 40 mm, ± 5 mm).
5. Perform a CKSUM and return to application mode.
1. SUPPLIES
None
2. TOOLS
• A 3 kg weight suitably sized to allow it to be placed on top of the compression paddle.
3. SAFETY PRECAUTIONS
None.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
4. Increase compression to 22 daN as displayed on the gantry display panel. You must be able to reach
22 daN without the compression paddle releasing. If the compression paddle releases for a force
lower or higher than 22 daN, perform the following adjustment ; otherwise go straight to section 5-3.
a. Set up the limit IC to its minimum: Starting from application mode, select
SETUP/ARM/VALID/INSTAL/CALIB/COMP/LIMIT/CALIB/LIMIT_IC on the X-ray console.Use the
+ and – key on the X-ray console to set the motor current value to 50%. Enter this values with the
VAL key on the X-ray console.
b. Increase compression to 22 daN as displayed on the gantry display panel. You must be able to
reach 22 daN without the compression paddle releasing.
c. If the compression paddle releases before a force of 22 daN is reached, increase the compres-
sion motor current value by 5%, then try again to reach 22 daN. Continue increasing the maxi-
mum in compression motor current value in steps of 5%, if necessary, until 22 daN can be
reached.
Note:
Between each compression, request a total decompression of the compression paddle, using the
appropriate footswitch.
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None
2. TOOLS
• None
3. SAFETY PRECAUTIONS
• None (calibration is performed from the X-ray console; no X-rays are required).
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5. PROCEDURE
Note:
The compression arm angle must be calibrated for automatic selection of view names.
Note:
The sign convention for Senographe 2000 D applications is illus- 0°
trated here, shown looking at the tube head or chest wall of the Se-
nographe. + -
180°
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None.
2. TOOLS
• None.
3. SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
• All detector calibrations must have been cleared (select Service desktop/Calibration/Detector; then
selectClear Calibrations and perform the clear procedure as indicated on the screen).
Notice:
DO NOT perform Tube Tilt Calibration unless it is strictly necessary (e.g., after tube replace-
ment or when there is clear evidence of bad calibration parameters).
BEFORE performing Tube Tilt Calibration, clear all detector calibrations (select Service
desktop/Calibration/Detector; then selectClear Calibrations and perform the clear procedure as in-
dicated on the screen).
AFTER performing Tube Tilt Calibration, it is essential to perform the following CAL Job Cards:
- Job Card CAL 013 - Bad Pixel Calibration on page 225.
- Job Card CAL 014 - Detector Gain Calibration on page 229 (for all techniques).
- Job Card CAL 015 - Conversion Factor Measurement on page 231.
- Job Card CAL 017 - AOP Calibration on page 237.
5-1. Procedure
• Before performing this calibration, make an exposure in normal application mode; check that the red
X-ray inhibition light is not on, and no errors are reported. The exposure required by the calibration is
not made correctly if the detector temperature is out of range; the pre-exposure is aborted and
relaunched as long as the exposure button is pressed, but no exposure is possible. Error messages
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None.
2. TOOLS
• Screw driver to open cover.
• Set of metric Allen wrenches.
• 8 mm hollow offset tubular socket wrench
3. SAFETY PRECAUTIONS
WARNING
These procedures produce X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
Note:
Before performing this calibration, make an exposure in normal application mode. Check that the
red X-ray inhibition light is not on, and no errors are reported. The exposures required by the cal-
ibration are not made correctly if the detector temperature is out of range; the pre-exposure is
aborted and relaunched as long as the exposure button is pressed, but no exposure is possible.
Error messages may be confusing or non-existent.
5. DESCRIPTION
The calibration function automatically calculates and displays measurements indicating the position of
the X-ray beam in relation to the detector. It uses these measurements to determine whether the calibra-
tion was successful. If so, no further action is required.
If an error is signalled, you must use the displayed values to determine the source of the problem and
make appropriate adjustments before repeating the calibration. Two checks are required:
• Collimator Blade Parallelism. Use the displayed angles to check for correct parallelism of the two
pairs of collimator blades; adjust the collimator position if necessary.
• Lateral Centering of X-ray Beam. Use the displayed values to check for correct positioning of the
beam on the detector; adjust the beam position if necessary.
Notice:
The Collimator Blade Parallelism check must be completed, and any errors corrected, before mak-
ing the Lateral Centering of X-ray Beam check.
6. PROCEDURE
1. Remove the bucky or breast holder and remove the compression paddle. No phantom should be
present
2. From the Service Desktop, click the Calibration button and select X-ray Alignment. Exposure param-
eters are automatically set by the system.
3. Press EXPOSE on the X-ray console
4. Verify that mAs is set to 25 and press VALID/VALID
5. On the X-ray console, parameters are automatically set to PARAL. CENTERING PROCESS.
6. When the message ADJUST EXPOSURE is displayed, press and hold the exposure button (no
PREP) until an exposure has been taken and the message "calibration end" is displayed (about 10
seconds).
7. The system uses the acquired image to assess the position of the collimator and displays a list of
measurements. Disregard these measurements at this time.
8. Press SETUP/SETUP. The message "calibration OK" should be displayed.
9. If an error is signalled, follow the instructions given in the section "Error Actions".
10. To exit the calibration, press SETUP on the X-ray console.
7. ERROR ACTIONS
7-1. Measurements
If an error is signalled, first note the values displayed on the screen and use them in the calculations
described below:
Displayed Measurement Value Units Comment
Distance from detector center to front blade mm
Distance from detector center to rear blade mm Not used for service
Collimator
t1 t2
Chest Wall
2. If offset⏐t2 -t1⏐ is equal to or less than 1 mm, no adjustment is required; the procedure is complete.
3. If offset⏐t2 -t1⏐is greater than 1 mm, the beam position must be adjusted. Proceed as follows:
7-3-1. Adjustment
• If the offset ⏐t2 -t1⏐is greater than 1 mm adjust the beam position as follows:
- If t2 -t1 is POSITIVE, adjust from the LEFT side of housing.
If t2 -t1 is NEGATIVE, adjust from the RIGHT side of housing
1. Place the 8 mm hollow offset tubular socket around the adjustment screw locknut on the side of the
collimator housing (right or left as determined above).
2. Holding the adjustment screw in the center of the locknut in place with the 2.5 mm Allen wrench,
loosen the locknut.
3. Use the 2.5 mm Allen wrench to UNSCREW (turn COUNTER-clockwise) the adjustment screw
according to the formula: NUMBER OF TURNS = 0.2 x (t2 -t1).
4. While holding the adjustment screw in place, tighten the locknut.
5. On the OPPOSITE side; loosen the adjustment screw locknut. TIGHTEN (turn CLOCKWISE) the
adjustment screw until snug, then re-tighten the locknut.
6. After adjustment, press SETUP once and repeat the Beam Position Measurement procedure.
7. Repeat the measurement and adjustment until the offset ⏐t2 -t1⏐ < 1 mm.
7-3-2. After adjustment
• After making any adjustments, repeat the calibration. When all required actions have been com-
pleted, press SETUP three times on the X-ray console and click the Refresh button to validate. The
CAL SUMMARY page is updated for the X-ray beam alignment.
• If any adjustments were required to correct the X-ray beam alignment, carry out the procedures given
in Calibration Job Card Job Card CAL 012 - Collimator Format Calibration on page 223.
8. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None.
2. TOOLS
• None.
3. SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5. PROCEDURE
5-1. Presentation
The collimator blade movement must be calibrated in order to produce the different fields of view (large,
medium, or small) on the detector. The exact magnification of the collimator blades must be calibrated.
5-2. Description
1. Select Service Desktop from the Browser Toolkit menu; click the “Calibrations” button, then the “Col-
limator Format” button.
2. A full screen appears on AWS monitor.
3. On the X-ray console, parameters are automatically set to COLLIMATOR FORMAT CALIB.
4. Remove Bucky and compression paddle. No phantom should be present.
5. Press EXPOSE on the X-ray console.
6. Verify that the mAs are set to 25; press VALID/VALID.
7. When the message “ADJUST EXPOSURE” is displayed, press and hold the Exposure button (no
PREP) while three exposures are taken. Be sure to hold the button until the “Calibration end” mes-
sage is displayed (about 45 seconds). A table of measurements is displayed; they have no signifi-
cance for this procedure.
8. Press SETUP/SETUP. You should have the message Calibration OK.
If a Calibration error message is displayed, repeat the calibration.
9. To exit the calibration, press SETUP on the X-ray console.
10. Click the “Refresh” button on the CAL SUMMARY page to update the calibration date.
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None.
2. TOOLS
- Flat Field phantom (25 mm lucite).
Notice: The lucite must be clean and free from scratches. This is essential to avoid incorrect detec-
tion of dead pixels.
3. SAFETY PRECAUTIONS
WARNING
These procedures produce X–rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
• It is strongly recommended to perform bad pixel calibration when the detector has not been used for
a while (typically on a Monday morning if the detector is not used over the weekend).
• The temperature of the detector must be stabilized and within the specified Image Quality range
before starting and during bad pixel calibration.
• The X-ray Console must be in the Medical Application menu.
• There is no medical exam opened in ADS. If an exam is opened on ADS, close it before starting the
calibration.
5-2. Procedure
Notice:
Before starting the calibration, check that the Conditioner temperature has stabilized at:
- 20°C ±2°C for systems with Detector 1.0.
- 26°C ±2°C for systems with Detector 1.1.
1. Remove the Bucky and remove the compression paddle.
2. Open the Service Desktop; click the Calibration button and select Detector Calibration, after Sum-
mary display, click again on Detector.
3. Select Bad pixel and Start; follow the on-screen instructions to run the calibration.
4. The IDC automatically acquires 16 offset images (no X-rays) and computes results.
5. When the offset acquisitions and calculations are complete, you are requested to install the Flat Field
phantom (25 mm of lucite) on the Image Detector.
6. The parameters are automatically set to Rh/Rh 30kV, 11mAs. Take one acquisition for Image Quality.
The IDC computes a first image quality check. If the result is OK, the Bad Pixel Calibration can con-
tinue.
7. The parameters are automatically set to Rh/Rh; 30 kV; 56 mAs. Take four exposures. Release the
Prep and Expose buttons between each exposure. Wait a few seconds between acquisitions until the
exposures status is updated in ADS Service Desktop page.
8. You are requested to make a low dose exposure. The parameters are automatically set to Rh/Rh;
30kV; 5.6mAs.
9. You are requested to make a high dose exposure using the following parameters: Rh/Rh; 30 kV;
80mAs.
10. The IDC uses the acquired images to create the bad pixel map. This image map will be used for sub-
sequent image correction.
11. The bad pixel results are displayed on the screen in the form of a table indicating Pass or Fail for all
tested specifications.
5-3. Errors
Exposure abort during calibration
• If the X-ray exposure is aborted during bad pixel calibration, the buzzer sounds and the calibration is
terminated at the end of the current set of exposures. The calibration must be started again.
Failures detected in the Results Column at the end of Calibration
• If any failure is reported, check to see if the collimator blades are within the detector FOV. If so, cor-
rect the problem and try again.
• If an Isolated bad pixels failure is reported, check detector temperature and repeat the calibration
when the temperature is correct.
• If a Cluster or Bad Columns failure is reported, check the Flat Field phantom for imperfections such
as scratches or dust, and repeat the calibration after correction.
• When a Bad Columns failure is reported, also check that the floppy disk supplied with the detector
was correctly loaded when the Image Receptor was installed, as instructed in Job Card D/R 103 -
Image Receptor on page 547. It contains bad column information specific to the detector.
6. COMPLETION
• After completing the Bad Pixel calibration, Gain Calibration must be performed for all techniques
(perform Job Card CAL 014 - Detector Gain Calibration on page 229).
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None.
2. TOOLS
• Flat Field phantom (25 mm lucite).
3. SAFETY PRECAUTIONS
WARNING
These procedures produce X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
• It is strongly recommended to perform bad pixel calibration when the detector has not been used for
a while and when Flat Field test fails.
• The Senographe must be in the Medical Application menu.
• If an exam is opened on ADS, close it before starting the calibration.
5-2. Procedure
1. From Browser open the Service Desktop; click the Calibration button and select Detector Gain Cali-
bration, after Summary display, click again on Detector.
2. Before starting the calibration, follow the on-screen instructions for pre-requisites.
3. Select the configuration that you want to calibrate and Initialize.
4. Follow the on-screen instructions to set up the system:
- Remove/Install the Bucky
- Remove the compression paddle
- Install the flat field phantom on the Image Receptor / Magnification Device.
5. You are requested to check that the collimator is in full FOV, and then to make an exposure for a first
image quality check. The IQ checks technique and parameters are selected automatically.
6. If the check is successful you are requested to make four exposures for gain calibration. The system
selects the calibration technique and parameters.
7. The system uses information from the four exposures to update the gain map; a message is dis-
played to indicate successful completion.
8. Repeat the procedure for each of the listed techniques.
The following table lists the techniques to be calibrated, with specified parameters and configurations.
6. ERROR ACTIONS
If an error is found, an error message is displayed, with a request for further action. Possible error mes-
sages are:
1. IQ check failed - Detector not ready. You are informed that the IQ check failed because the check for
detector lag failed, or because the detector temperature was outside limits. You are then requested to
try the test again after a 15 minute delay or after the detector temperature has stabilized.
2. IQ check failed - system configuration is not OK. You are asked to repeat the IQ check after checking
the system configuration (phantom position, removal of paddle, collimator in field of view).
7. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None
2. TOOLS
• RADCAL Dosimeter (6 cc chamber).
• Dosimeter support with steel protection sheet.
• IQST standard phantom p/n 2222686
3. SAFETY PRECAUTIONS
WARNING
This procedure requires the use of X–rays. Take all due precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5-2. Procedure
1. Close medical Exam if required.
2. Open the Service Desktop; click the Calibration button and select Detector/Detector/CF Measure-
ment.
3. Before starting the calibration, follow the on-screen instructions for pre-requisites.
4. Select Conversion Factor Measurement and start.
5. Follow the on-screen instructions:
a. Remove the bucky and the compression paddle.
b. Install the dosimeter support.
c. Install steel sheet for detector protection.
d. Place the IQST phantom on the dosimeter support and the dosimeter in the low position (Source-
Dosimeter distance = 622.5 mm).
e. Take an exposure (parameters set automatically: Rh/Rh; 30 kV; 56 mAs).
f. Read the value indicated on the dosimeter and enter the dose value (in microGray or mR).
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None
2. TOOLS
• RADCAL dosimeter and 6M ionization chamber (6cc) calibrated at mammographic X ray beam ener-
gies,
• Dosimeter support with steel protection sheet,
• Two sheets of 0.2 and 0.5mm thickness of 99.9% pure aluminum, of length and width sufficient to
fully cover the ionization chamber. The stated thickness should be accurate within ±1%,
• 19x23 compression paddle.
3. SAFETY PRECAUTIONS
CAUTION
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
Notice:
The Detector must be protected by the steel protection sheet; it is not required for this measure-
ment
5. INTRODUCTION
The purpose of this procedure is to verify that the Half-value layer of the X-ray beam is adequate to min-
imize patient breast dose, while not so excessive that contrast is lost in the resultant image.
The tube yield is measured for all track/filter/focal spot combinations and the values used for skin dose
computation.
For each spectrum the HVL and tube Yield are determined and stored on the Senographe, for use in the
skin dose and Mean Glandular Dose evaluation.
• The following techniques will be set automatically by the Senographe:
Configuration Technique
Mo/Mo 26kV/63mAs/LF
Mo/Rh 28kV/56mAs/LF
Rh/Rh 30kV/45mAs/LF
• The calibration of each configuration (focal spot, track/filter) is independent of the results obtained in
other configurations.
6. PROCEDURE
Notice:
The dose values to be entered in the Senographe menu must be expressed in mGy.
- If your dosimeter displays dose values in mR, divide the reading by 114.2 to obtain mGy.
- If your dosimeter displays dose values in μGy, divide the reading by 1000 to obtain mGy.
Note that you must use the format x.xxx E+0 to enter a dose value x.xxx.
1. Ensure that paddle decompression at end of exposure is set to “NO”. In the Senographe menu, set:
MEDICAL/DECOMP/NO
2. Place the 19 cm x 23 cm compression paddle upside down as close as possible to the X-ray tube.
3. Remove the bucky or breast support; place the dosimeter support with steel protection plate on the
image receptor.
4. Place the dosimeter with 6M chamber on the high position of the dosimeter support (the source-to-
dosimeter distance SDD = 592mm).
5. Select the 9x9 collimator format; verify using the light beam that the 6M ionization chamber is fully in
the beam.
6. In the HVL/Yield calibration menu on the X-ray console, enter:
SET UP/GENE/INSTAL/GENE/DOSE/LF/MoMo/CALIB/0/CALIB
7. The Senographe automatically selects the acquisition parameters (see table above).
8. Take the calibration exposure (press Senographe exposure button) with no aluminum sheet on pad-
dle, and read the dose value on the dosimeter.
9. Press Set Up once on X-ray console, select Meas.D, enter the dose value E0 in mGy (see Notice
above) and press Valid.
10. Press Set Up twice, and select 0.2.
11. Place 0.2 mm aluminum on top of the paddle; verify using the light beam that the aluminum sheet
fully covers the ionization chamber field of view.
12. Repeat steps 8 and 9 with 0.2 mm aluminum
13. Press Set Up twice, and select 0.5
14. Place 0.5 mm aluminum on top of the paddle. Verify using light beam that the aluminum sheet fully
covers the ionization chamber field of view.
15. Repeat steps 8 and 9 with 0.5 mm aluminum
16. Press Set Up twice, and press Calcul
17. Press Set Up, press Param, verify that the value is within the limits given below (Acceptable Values)
18. If the values are within limits, the Senographe stores HVL and Yield values.
If not, check the following and repeat the calibration:
• Paddle is present,
• Dosimeter is properly calibrated,
• 6M probe is correctly placed in the high position of the dosimeter holder tool
• Tube tilt and format are correctly calibrated, and probe is in the 9x9 field of view
• Generator kV and mA are properly calibrated.
If the calibration still fails, the tube must be replaced.
19. Repeat steps 6 through 18 for the other track/filter/focal spot combinations: LF/MoRh, LF/RhRh, SF/
MoMo, SF/MoRh and SF/RhRh techniques
6-2. Information:
The Senographe automatically computes the HVL by interpolation using the following formula:
0.5 * ln(2 E 0.2 / E 0 ) − 0.2 ∗ ln(2 E 0.5 / E 0 )
HVL =
ln( Ε 0.2 / Ε 0.5 )
(the units are mm of Al)
Where E0, E0.2, E0.5, are dose values measured behind 0, 0.2 mm and 0.5 mm aluminum respectively.
The Senographe calculates Tube Yield as E0 / mAs (unit: mGy/mAs) for this technique.
7. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None
2. TOOLS
• Flat Field Phantom (25 mm Lucite).
3. SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5. PROCEDURE
5-1. Presentation
This procedure will be done for the three following techniques:
• With Grid and Large Focal Spot.
• With No Grid and Large Focal Spot.
• With No Grid and Small Focal Spot.
Note:
AOP Calibration is required to adapt AOP parameters to tube yield (mGy/mAs).
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Notice:
This Job Card applies only to monitors manufactured by Image Systems Corporation (refer to the
label on the rear panel if in doubt).
For other monitors, consult the appropriate documents.
1. SUPPLIES
None
2. TOOLS
- Image Systems’ Remote Commander (RC1), p/n 2190157.
- Gray reference card 18% p/n 2110360 (or equivalent).
3. SAFETY PRECAUTIONS
None
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
- +
1 2 3
LCD 4 5 6
display
7 8 9
0 #
The Calibrator
image
SYSTEMS
To connector A
1. Connect the 3.5 mm jack plug on the RC1 lead to the connector
(A) at the rear of the Image Systems monitor (remove the rear
panel for access).
2. Select the required internal processor unit (see Table 1 for a list
of available processor units):
a. Press the # key; the RC1 responds by displaying: Proces-
sor?
b. Select the processor unit by pressing the corresponding
number (Table 1). the RC1 displays the name and software A
revision of the processor unit selected.
3. Select the required function (see Tables 2 and 3 for lists of available functions).
Selection can be made in two ways:
a. By direct access: press the * key; the RC1 responds by displaying: Function? Then press the two-
digit number given in the Code column of the function table for the required function.
b. By scrolling: press the ↵ key to access the next function in the menu (in the order given in the
function table). Press it as many times as required to display the required function.
Note that when you reach the last function, the next press will return you to the first function which
has a number in the Scroll column of the function table.
4. After the name of the function, the RC1 displays the value of the associated parameter (see table).
5. To alter the value of the parameter (where this is possible it is indicated by: Adjustable? = Y in the
table), press the + key to increase the value, or the - key to decrease the value.
Notice:
The following tables are given for information only. They may not be correct for all models of Re-
mote Commander. Refer to the table on the back of the Commander.
Ref. 3
E F G H N
Ref. 1
Ref. 2
Ref. 4
I J K L O
6-1. Geometry Check and Adjustment
Check/adjust monitor geometry. Observe the full screen displayed image:
1. Measure the overall horizontal width of the displayed image (EN) with a flexible rule at the top, bot-
tom and center of the screen: it must be 350 mm +3 mm (13.8” +0.12”) at all points. If necessary, use
the RC1 to adjust the width. Note the result in the table in section 11 of this Job Card.
2. Measure the height of the pattern (CK) with a flexible rule at the left, right, and center of the screen: it
must be 280 mm +3 mm (11” +0.12”) at all points. If necessary, use the RC1 to adjust the height.
Note the result in the table in section 11 of this Job Card.
3. Verify that the image is not rotated. If necessary, use the RC1 to make the pattern horizontal. Note
the result (OK, or the deviation from horizontal) in the table in section 11 of this Job Card.
4. Verify that the image is well centered vertically and horizontally with the monitor fascia (front cover). If
necessary, use the RC1 to adjust horizontal and vertical centering. Note the results in the table in
section 11 of this Job Card.
CG
E F G H N
GK
I J K L O
Horizontal linearity checks:
BC CD BC - CD
FG GH FG - GH
JK KL JK - KL
CG GK CG - GK
DH HL DH -HL
Notice:
1. If the ambient light level is over 50 lux, image quality cannot be guaranteed; the customer must
be warned of the problem.
2. Screen luminance cannot exceed 275 Cd/m2 (80 fL) without loss of resolution!
6. Note the result in the table in section 11 of this Job Card.
7. Remove the gray reference card or rotate the monitor to its normal position.
9. RESOLUTION CHECK
1. Observe the resolution patterns located in the four corners of the screen. They must all be equally
visible, sharp, and well contrasted.
2. Note your evaluation in the table in section 11 of this Job Card.
Note that no resolution adjustment is possible.
12. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None.
2. TOOLS
• White paper and adhesive tape.
• 4 coins.
3. SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5. PROCEDURE
5-1. Settings
1. Note the current collimator margin settings:
MARG_L = , MARG_R = , MARG_F = .
2. Configure the collimator with the following margins
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_L = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_R = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_F = -5
3. Go up the menu and press CKSUM twice.
4. Set technique to large focal spot, MoMo, 25kV, 25mAs.
5. Install bucky with no additional filtration, select full FOV.
6. Use adhesive tape to attach white paper on the bucky, covering the full FOV.
7. Press the light beam button and place a coin tangential to each internal border of the light beam.
Bucky
White paper
Light beam borders
Coin
(2)
MIRROR FRAME
TUBE HOUSING ARM
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
• None
2. TOOLS
• Flat Field Phantom (25 mm Lucite).
3. SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5. PROCEDURE
5-1. Presentation
The object of mAs non-linearity calibration is to compensate for the non-linearity of exposure delivered
by the Generator at low mAs values, as used in AOP pre-exposure operations.
This procedure measures pre-exposure linearity deviation, and stores a correction factor in the
Senographe menu, to be applied to the mAs value of all AOP exposures.
The correction factor is automatically calculated as: MASPRE CORR = S100 / (25 x S4), where S100 and
S4 are the signals measured in the 100 mAs image and the 4 mAs image respectively.
5-2. Procedure
1. Remove the compression paddle and install the Flat Field Phantom on the Bucky.
2. From the X-ray console menu, enter:
SET UP/GENE/INSTAL/GENE/AOP/APOLLO/CALIB/mAsPRE/CALIB.
3. Press CALIB. The 9x9 collimator format is automatically selected.
4. Press the X-ray console acquisition button (not PREP button) and hold it down until the system has
performed two acquisitions (about 20 seconds). Parameters for the two exposures are automatically
set to MoMo/28 kV/4 mAs and MoMo/28 kV/100 mAs.
5. Press SETUP once, then press PARAM.
6. Verify that the value displayed for MASPRE CORR is within the limits given below (Acceptable val-
ues).
7. Perform a checksum from X-ray console: GENE/INSTALL/CKSUM.
6. COMPLETION
• Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
• If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
1. SUPPLIES
None.
2. TOOLS
None.
3. SAFETY PRECAUTIONS.
• To remove power from the complete system, switch off the external circuit breaker which con-
nects the system to the hospital supply. There are two circuit breakers inside the Generator Cabi-
net, one for the Gantry and Generator, the other for the Cart and imaging equipment. Switching off
one of these breakers removes power from only part of the system.
• Remember that the UPS will continue to supply power to parts of the Cart and imaging equipment
until it is shut down.
• NEVER switch off the UPS manually (risk of data loss).
• NEVER switch off power to the Conditioner except in emergency (risk of damage to the Detector if
the correct conditions of temperature and humidity are not maintained).
WARNING
In normal operation (circuit breakers closed):
Power is present in the Generator Cabinet, MDR, and AWS Cart at all times, even after the
AWS, UPS, and other components have shut down. Cart components remain powered by
the UPS for about two to three minutes after switch off. The 230 V supply to the Condi-
tioner the UPS, and the Light Box is maintained at all times.
4. PREREQUISITES
None.
5. PROCEDURE
This Job Card provides check lists for confirmation of the correct operation of power up and power down
sequences, and for the steady state conditions to be expected with power on or off.
• Refer to the Power Supply Schematic diagram overleaf for an overview of power connections.
• In normal operation, system power switches are used as follows:
Power comes from the hospital supply circuit breaker to the Generator Circuit Breaker and to a circuit
breaker in the MDR (the Main Distribution Rack; at the top of the Generator Cabinet), in parallel.
Both circuit breakers are normally left ON.
All subsystem power switches (items in the Cart, Conditioner, etc.) are normally left ON.
The system is normally switched ON using the ON switch (I) on the X-ray Console.
The system is normally switched OFF by clicking the System Off button in the AWS Browser
window. When switching off, wait for complete system and UPS shut down (about two to three min-
utes).
The Gantry and Generator can be switched OFF without affecting components in the AWS Cart by
pressing the power-off on the X-ray console.
MDR Breaker
ON/OFF
pushbuttons:
Conditioner
and Conditioner
MDR
Detector supply
Cart
UPS
Generator
Generator
Breaker
CD writer
AWS monitor
Hospital Supply
circuit breaker UPS
breaker
Gantry/Gene. off
Power supplies
Legend: Control signals
Manual operations
Job Card VF 001 - Boot/Init and Shutdown
Service Manual 2302228-3-100
Senographe 2000 D Acquisition System
Chapter 6
GE Healthcare Senographe 2000 D Acquisition System
• None of the UPS front panel LEDs are lit (visible through the Plexiglas
cover at the base of the Cart).
• The Cart and Conditioner pushbuttons ON (inside the MDR) are lit.
• None of the internal and external pushbuttons in/on the MDR are lit.
• The Conditioner is not running (no LCD display, no sound from the pump)
8. Press the GANTRY OFF push-button in the MDR; the light goes out.
9. Shut the system down by clicking the System Off button on the Browser window; wait for com-
plete shut down.
The system is now in the normal switched-off state, ready for the normal power up sequence (below).
selftest process, then the On-line LED (green) is lit. No red LED should
be lit and no LEDs should continue flashing.
4. The Login prompt appears on the AWS monitor within 90 seconds of switch-
on. Log in as described above.
5. The X-ray Console displays the two following messages: S95 Medical Appli-
cation Not Active . This message is normal, because an exam has not been
started.
6. The Browser screen is displayed on the AWS monitor within about 5 minutes
of switching on.
8. It is possible to use the Start Exam button in the Worklist window (see Opera-
tor Manual).
2. None of the UPS front panel LEDs are flashing; the On–line LED
(green) is lit.
3. The Conditioner is running (pump audible and no conditioner error messages
displayed).
4. The Cart and AWS system perform the shut down sequence, which takes
approximately three minutes. A message indicating that the system is shutting
down is displayed on the monitor. The user is asked to NOT login.
Wait 3 minutes, and if at any time the Ups did not shut down after the System Off request, the UPS
should be turned off by pressing the CART OFF button at the front of the Generator Cabinet.
5. Within about two to three minutes after confirmation of the shutdown request,
the Cart system is switched off and the Gantry/Generator system is switched
off (check again at the X-ray Console).
6. No LED lit or flashing on the front side of the UPS.
7. Check that the conditioner continues to operate; check that the CART ON but-
ton (at the front of the Generator Cabinet), and the CONDITIONER ON button
(inside the MDR) are still lit.
Gantry and Generator OFF/ON at X-ray console Generator Circuit breaker Also resets the Detector
in Generator Cabinet and its power supply
Detector and Detector OFF/ON at X-ray console Detector OFF button OFF/ON at X-ray console
Power Supply (DPS) inside MDR also resets the Gantry
and Generator
Cart with its subsys- Click on System Off but- Cart OFF button on side System Shutdown
tems:AWS system, moni- ton in Browser. Wait two of Generator cabinet includes shutdown of
tor, IDC, modem, CD- to three minutes for UPS Gantry and Generator.
RW, light-box shutdown
UPS Click on System Off but- Cart OFF button on side System Shutdown
ton in Browser. Wait two of Generator cabinet includes shutdown of
to three minutes for UPS Gantry and Generator.
shutdown
IDC Click on System Off but- IDC reset button at rear System Shutdown
ton in Browser. Wait two of the IDC or, open a tel- includes shutdown of
minutes for UPS shut- net window on IDC and Gantry and Generator.
down type reboot.
See Caution below.
CAUTION
It is recommended that the IDC should not be booted or reset by itself without a complete
system shutdown/power on.
If the IDC is rebooted, a minimum interval of two (2) minutes must be allowed before boot-
ing it again. Booting the IDC twice within two minutes may seriously damage the detector.
1. SUPPLIES
None
2. TOOLS
None.
3. SAFETY PRECAUTIONS.
None.
4. PREREQUISITES
None.
5. PROCEDURE
Inspect the FFDM Cart for any signs of damage or impairment. In particular, check the following points:
1. Wheels and brakes. Check that the Cart can be easily moved, with no indication of noise or binding
on any of the wheels. Check that the brakes on the front wheels can be easily operated, and that they
prevent movement of the Cart when operated.
2. Centre table. Check that the centre table (keyboard support) can be easily raised from the normal
°
horizontal position to +60 , and locks correctly in both positions.
3. Side tables. Check that each of the side tables (mouse pad and light box) can be easily lowered from
°
the normal horizontal position to -90 , and locks correctly in the horizontal position.
4. Sliding doors. Check that all sliding access panels open and close smoothly.
5. Check the operation of the light box tube.
1. SUPPLIES
None
2. TOOLS
None
3. SAFETY PRECAUTIONS.
.None
4. PREREQUISITES
None
Notice:
If you intend to re-calibrate the battery capacity indicator (procedure described below), you should
do this before the function check, to avoid an additional delay while the battery recharges.
Proceed as follows to carry out the function check:
1. With the system powered on as normal, observe the state of the front panel LEDs:
a. The On Line LED (B) should be lit.
b. If any of the remaining five status LEDs (A, C, D, E, F, G) are lit, the cause should be investigated.
c. The Load Indicator LEDs indicate the power being drawn from the UPS as a percentage of the
rated capacity. Normally, four LEDs or less should be lit.
d. The Charge/Line Voltage LEDs indicate the current state of battery charge. With all five LEDs lit,
the battery is fully charged. When the lowest LED flashes, the battery can supply less than two
minutes of run time; you must wait for the battery to recharge before using the system.
2. Start a UPS self test; press and hold the ON/TEST button until a beep is heard and the On Line LED
(B) flashes.
During the test the UPS briefly supplies the load from the battery; the On Battery LED (E) is lit. If
the test passes, the On Battery LED goes out and the On Line LED (B) again lights steadily.
If the test fails, the UPS returns to on-line status, but the Replace Battery LED (F) is lit. The
cause should be investigated.
3. To check the input voltage (hospital supply), press and hold the ON/TEST button for at least four sec-
onds (this will start a self test as above):
The Charge/Line Voltage LEDs now indicate the input voltage status; normally two, three, or four
LEDs should light.
If all five LEDs are lit, the input is more than 247 V; if one LED is lit or no LEDs are lit, the input is less
than 213 V.
1. SUPPLIES
None
2. TOOLS
- Digital mAs meter (GSPONER type) able to display tube current
- Compression measurement tool: GAMMEX RMI model 817 or Mammo compression scale # 46-
194427P407 (digital display)
- Plexiglass in thickness increments of 0.5 cm
3. SAFETY PRECAUTIONS
These procedures produce X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
None
5. GENERATOR TESTING
The objective is to check quickly the generator kV, mA and mAs calibrations, which have already been
done in the factory.
8. The X-ray tube current value displayed on the X-ray console (Idisplay) must be 100 mA ± 5 mA AND
should agree with the value read on the mAs meter (Imeasure) ± 5%.
If Idisplay is not equal to Imeasure then perform Job Card CAL 004 - X-Ray Tube mA Measurement on
page 203, followed by Job Card CAL 003 - X-Ray Tube Heater Current on page 199.
9. Take 2 exposures at 40 kV and 50 mAs at an interval of 30 seconds. No arcing should be detected. If
arcing is detected, perform the procedure given in Job Card IST 014 - Automatic X-ray Tube Warm-
Up on page 93.
10. Reconfigure the Senographe to 30 kV and 25 mAs. Take one exposure for each of the three following
focal spot/track combinations and verify the expected X-ray tube current reading on the X-ray con-
sole display:
SMALL FOCAL SPOT/MO TRACK => I = 40 mA ± 2 mA
SMALL FOCAL SPOT/RH TRACK => I = 40 mA ± 2 mA
LARGE FOCAL SPOT/RH TRACK => I = 75 mA ± 4 mA
11. Disconnect the mAs meter from the Senographe and reconnect the jumper on kV mA board 701-
PL1.
12. Verify kVp using a non-invasive kVp meter and, if needed, perform Job Card CAL 005 - Calibration of
kV Scale Factor on page 205. This step may be mandatory, when required by local regulations.
6. GANTRY TESTING
The objective is to quickly check the basic functions of the gantry.
Note that the following functions are tested by the software during each power-up sequence:
- Filter holder rotation
- Lateral, front and rear collimator blade movement
- X-ray tube housing movement
- Compression paddle movement to home position
- Column movement limit stops
- Coherency between focal spot size, magnification and X-ray tube housing angulation
- Grid movement
- Generator-gantry communications link
- Gantry CPU board
2. Rotate arm through its full range of ±180°. Check in several positions that electro-brake is sufficient,
by manual action on the handles.
3. Check alignment of angle markings at 0°.
1. SUPPLIES
• None
2. TOOLS
• Flat field phantom (25 mm lucite).
• ACR standard phantom (16 cells Nuclear Associates 18-220 or RMI-156).
3. SAFETY PRECAUTIONS.
• These procedures produce X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• The system must have been correctly installed and calibrated.
5. FLATFIELD TESTS
5-1. Objective
The flatfield test measures the ability of the detector to reproduce the image of a flat and homogeneous
phantom.
The ideal response of the detector is a uniform image with no large or small defects, with no pixel having
a signal much higher or much weaker than its neighbours, and with a uniform signal-to-noise ratio. The
quantities to look for are thus:
- Brightness uniformity: the magnitude of low frequency structures (large shapes).
- High frequency modulation: the magnitude of high frequency structures (small defects).
- Number and density of bad pixels: the number of pixels having signals significantly different
from those of their neighboors (new bad pixels appeared since the latest bad pixel calibration),
and the density of these bad pixels.
- Signal-to-noise ratio uniformity: the variation of signal-to-noise ratio over the image.
A test failure indicates incorrect test conditions (phantom position, cleanliness), or an artifact causing
inconsistency between the current image and the associated gain map. Such an inconsistency means
that either the gain calibration needs to be updated, or the current image contains a defect which must
be identified (see section 7). Possible sources of artifacts include the tube output window, the mirror, the
Molybdnenum filter, the collimator blades, and the detector.
5-2. Method
The flatfield image is analyzed by measuring the mean
signal level, the noise, and the number of new bad pix-
Measurements made i
els in a moving analysis box (a 20 mm x 20 mm region a moving analysis box
of interest scanning the flatfield image with a 10 mm
overlap). The total number of new bad pixels is
summed over the whole image.
The following checks are performed:
- Brightness uniformity (BNU): compute maximum deviation of the mean signals measured in
each ROI.
- High frequency modulation (HFM): measure the minimum signal–to–noise from all ROIs
- New bad pixels: detect and count all bad pixels in the whole image
- New bad ROIs: count number of regions of interest containing more than 2 bad pixels
- Signal–to–noise ratio (SNR) uniformity: compute maximum deviation of the SNR measured in
each ROI.
6. PROCEDURE
1. From the Browser, click on the QAP button, then select Flat Field Test.
2. Follow the on–screen instructions. You are asked to:
e. Remove the bucky or breast holder and the compression paddle, and to place the flatfield phan-
tom on the image receptor.
f. Verify using the light beam that the collimator is in full field of view.
g. Verify that the tube arm angle is 0 degrees.
h. Make two exposures using the parameters set automatically (Large focal spot; Mo/Mo; 26 kV; 200
mAs).
3. Use the middle-button mouse function to adjust the image for optimum viewing conditions. Sug-
gested starting values are WC = 3000 and WL =4500.
4. The system calculates and displays test results in a format similar to that shown below. The LSL and
USL columns show the minimum acceptable values (Lower Specification Limit) and the maximum
acceptable values (Upper Specification Limit) for each test.
Test Measurement LSL USL Pass/Fail
Brightness Uniformity n/a 10.00
High Frequency Modulation n/a 0.80
Bad Pixel n/a 100.0
Bad ROI n/a 0.00
SNR n/a 40.00
After investigating and correcting the suggested causes of error, repeat the test.
If the test still fails, call your OLC.
1. SUPPLIES
None
2. TOOLS
• ACR standard phantom (16 cells Nuclear Associates 18-220 or RMI-156).
• Standard toolkit with metric wrenches.
3. SAFETY PRECAUTIONS.
• These procedures produce X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• The system must have been correctly installed and calibrated.
5. TEST DESCRIPTION
5-1. ACR Phantom
The phantom used in this procedure is a block of plexiglass containing 16 cells. Each cell simulates an
anatomical structure which may be found in breast tissue.
The plexiglass gives attenuation equivalent to a breast of average density compressed to a thickness of
45 mm.
Starting from the top left hand corner, as shown in the illustration,
the cells are of three types:
1. Fibres.
Six cells represent fibrous calcifications; they contain fibers
with sections from 1.56 mm to 0.40 mm.
2. Specks (Calcifications).
Five cells represent groups of specks or micro–calcifications,
with sizes from 0.54 mm to 0.16 mm.
3. Masses.
Five cells represent tumors or masses, with sizes from 2 mm
to 0.25 mm; each has a different attenuation.
6. PROCEDURE
1. Install the Bucky, with compression paddle.
2. Place the ACR phantom on the Bucky, against the chest wall side and laterally centered.
3. Lightly compress the phantom with the compression paddle.
4. Verify that the collimator is in full FOV and that the tube arm angle is 0 degrees.
5. Enter the Phantom IQ test. From the Browser, select: Tools Menu/Service Desktop/Image Quality/
New Acquisition/Phantom IQ.
6. The system applies suitable parameters. Make an exposure and display the image.
7. The image is displayed with standard parameters which may need adjusting for your system. Press
the right mouse button to display a two-item menu which allows you to select the middle button func-
tion. Use it either to control brightness and contrast (WL changes with vertical movement and WW
changes with horizontal movement) or to obtain the magnifying glass function. As a rough guide, it is
suggested that the contrast should be adjusted to obtain an on-screen displayed value for WW of
less than 200 for good viewing.
8. Obtain the best viewing conditions for an accurate assessment of the score (if necessary complete
the test and repeat it with the phantom in a better position) and observe the 16 cells in the phantom
image. Note the ACR score (1, 0.5, or 0, as described in the Test Description above) for each cell,
and total the scores for each type of cell (fibers, masses, speck groups).
9. A group of three on-screen sliders are displayed at the top right of the screen.For each type of cell,
move the on-screen slider (with the cursor on the slider, press and hold the mouse button while mov-
ing the mouse) until the correct score is displayed. Then click on OK to enter the score into the sys-
tem.
10. The results of the test are displayed in a format similar to that shown below. The LSL and USL col-
umns show the minimum acceptable score (Lower Specification Limit) and the maximum score
(Upper Specification Limit) for each item. The figures given here in the Measurement and Status col-
umns are for example only.
Test Measurement LSL USL Status
Masses 4.00 3.00 5.00 Passed
Speck groups 2.50 3.00 5.00 Failed
Fibers 5.00 4.00 6.00 Passed
Score 11.50 11.00 16.00 Passed
11. The test is successful if the total score is 11 or more, with scores for masses of at least 3, for speck
groups of at least 3, and for fibers of at least 4.
In the example shown the total score is 11.5, but the test fails because the speck group score is less
than 3.
12. If the test fails, repeat the flatfield test and then try again. If the flatfield test passes successfully but
the ACR Score test fails, the cause must be identified and corrected before further patient examina-
tions are made.
.
1. SUPPLIES
None
2. TOOLS
• Set of acrylic plates (PMMA) (minimum size 20 cm x 20 cm) allowing thicknesses of 25 mm, 40
mm and 60 mm to be used, with a tolerance of ±0.1 mm.
3. SAFETY PRECAUTIONS.
• Take all normal precautions when operating with X–rays.
4. PREREQUISITES
• The system must have been correctly installed and completely calibrated.
• Breast thickness calibration must have been carefully checked in contact mode.
5. TEST DESCRIPTION
The tests described here are designed to check the following aspects of system operation:
• Selection of parameters in AOP (Automatic Optimization of Parameters) mode.
• The level of SNR (Signal-to-Noise Ratio) in images acquired in AOP mode.
6. PROCEDURE
Notice:
To avoid false results, the acrylic plates used must be clean and free from scratches.
1. Create an AOP patient file by selecting New Patient on the Browser; complete the Medical Procedure
Card as required, with AOP as the patient name.
2. Install the bucky on the image receptor and select Large field of view.
3. Carry out the following procedure three times, with different thicknesses of acrylic in the field of
view (25, 40, and 60 mm). The table below shows the values expected for each thickness:
a. Place acrylic plates of the chosen thickness on the bucky.
b. Apply 5daN compression to the plates
c. Check that the breast thickness indicated on the X-ray console Display is equal to the expected
value (25, 40, or 60 mm) ±2 mm.
d. Select the AOP STD mode and make an exposure.
e. Record the exposure parameters (track/filter/kV/mAs) selected.
f. Check that the exposure parameters selected are as shown in the table below:
Acrylic Exposure Parameters
Thickness Track/Filter mAs kV
(mm)
25 Mo/Mo 20 - 60 27
40 Mo/Rh 35 - 90 28
60 Rh/Rh 35 - 90 32
4. On the AWS, close the exam, then open the three raw images for review.
5. For each of the three images in turn:
- Use the ellipse ROI tool (use the default size) to measure the mean value (MV)and standard devi-
ation (sd) of the image, in the region close to the chest wall and laterally centered.
- Calculate the SNR as MV/sd. The value of SNR should exceed 50.
Note that a calculator can be displayed on the AWS screen by obtaining the root menu (in the
background) and selecting calculator. Use the Front key to hide/display the calculator.
7. COMPLETION
• The check is successful if the exposure parameters are within the limits shown in the table above,
and if all SNR values exceed 50.
• If the check fails because of incorrect track/filter or kV selection, carry out AOP calibration in contact
mode with grid, and repeat the check.
• If the check fails because of incorrect mAs or SNR values, carry out Conversion Factor and HVL/
Yield calibrations, and repeat the check.
1. SUPPLIES
• None.
2. TOOLS
• White paper and adhesive tape.
• 4 coins.
3. SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4. PREREQUISITES
• None.
5. PROCEDURE
5-1. Settings
1. Configure the collimator with the following margins (take note of the current values to re-introduce
them at the end of the verification:
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_L = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_R = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_F = -5
2. Go up the menu and press cksum.
3. Set technique to large focal spot, MoMo, 25kV, 25mAs.
4. Install bucky with no additional filtration, select full FOV.
5. Use adhesive tape to secure white paper onto the bucky, covering the full FOV.
6. Press the light beam button and place a coin on the paper tangential to each internal border of the
light beam. The coins must be placed at the edge between the completely lit area and the twilight
area as indicated below:
Bucky
White paper
Twilight area
Coin
1. SUPPLIES
• None.
2. TOOLS
• Densitometer
3. SAFETY PRECAUTIONS.
• None.
4. PREREQUISITES
• The printer must be correctly calibrated
5. PROCEDURE
5-1. Preparation and Print
• Install the SMPTE pattern (together with the Test_pattern pattern): from the root menu, select Service
Tools/Install SMPTE.
• If the display WW and/or WL values have been changed, select Auto to return them to the default val-
ues of WW =1500 and WL = 2000.
• Select the FFDM_printer_pattern patient from the Browser menu.
- Select Review Exam.
- Click on the PRINT button.
- Select the DICOM printer to be checked in the Printing window; click on Printing Properties.
- In the Properties window, select blue film, processor and portrait. Then Save and Done.
- Click on the PRINT button.
- The image is sent to the printer. Check the quality of the printed image as described below.
CAUTION
Make sure that the SMPTE pattern is displayed with WW =1500 and WL = 2000 for the
image quality tests.
CAUTION
Before you start to check the calibration of an Agfa LR5200 printer, make sure that it has
been properly calibrated between OD max= 3.5 and OD min = 0.14. Refer to Agfa documen-
tation.
Step
1 12
2 13
3 14
4
15
[7] 5
16 [7]
[1] 6
17
7
18
8 19
[2] 9 20
10 21
11
[4]
[6]
[3]
[5]
- Verify continuity of the white diagonal lines [1]. Check that they do not show steps.
- In the two white squares [2] the vertical and horizontal lines must be well separated for good res-
olution.
- In the large light gray square, check that the arc [3] is not duplicated.
- The small black square [4] within the larger square must not be surrounded by a white line.
- The small white square [6] within the larger square, must not be surrounded by a black line.
- Check that the optical density is the same everywhere in the long grey rectangle (+7%) [5]
- Measure the density of each of the grayscale rectangles 1-21 [7] with a densitometer and com-
pare the measured values to the Expected O.D. values in the table given on the next page. The
values must be accurate to +0.05 O.D.
Admittance criterion: The difference between (M) and (E) must be less than 0.05.
Expected O.D.
Step Gray Level Agfa LR5200 Agfa 4500M Fuji FMDP/L, Kodak 8600/8610 Measured O.D.
(E) (E) Fuji Drypix 7000 (E) (M)
(E)
1 0 3.50 3.55 3.58 3.59
2 12 2.98 2.94 3.02 2.80
3 25 2.66 2.55 2.61 2.46
4 38 2.42 2.30 2.38 2.23
5 51 2.22 2.07 2.19 2.04
6 63 2.04 1.88 2.02 1.89
7 76 1.87 1.72 1.84 1.74
8 89 1.72 1.59 1.70 1.61
9 102 1.58 1.45 1.57 1.48
10 114 1.44 1.34 1.45 1.37
11 127 1.30 1.23 1.35 1.25
12 140 1.18 1.12 1.29 1.14
13 153 1.05 1.00 1.16 1.03
14 165 0.93 0.90 1.02 0.93
15 178 0.81 0.80 0.89 0.82
16 191 0.69 0.69 0.75 0.72
17 204 0.58 0.59 0.63 0.61
18 216 0.47 0.49 0.53 0.51
19 229 0.35 0.40 0.42 0.41
20 242 0.24 0.29 0.32 0.31
21 255 0.14 0.20 0.21 0.21
CAUTION
Before proceeding to OD measurement, reset the Zero of the Densitometer with no film.
1. SUPPLIES
• None.
2. TOOLS
• kVp meter. The meter must be in good condition and possess valid certification.
Suitable meters are:
- Radcal 4083 kVp meter (2384916). Requires use of acrylic plates (2299008-2).
- RMI 232 kVp meter
- Keithley 35080B kVp meter.
Note:
The Keithley 35080B kVp meter is not recommended for use in Europe; It does not meet the Eu-
ropean accuracy requirement of 3%.
3. SAFETY PRECAUTIONS
CAUTION
4. PREREQUISITES
• None.
5. PROCEDURE
The procedures described below are designed to verify that the values of kVp delivered by the equip-
ment correspond to the values selected by the operator.
Select the appropriate procedure according to the meter to be used.
2. Note the required kV correction values by copying CP row values from the meter calibration curve
Measured kVp 26 28 30 32 34
kV Correction
value
5. Use the kVp correction values noted above to calculate and enter Corrected kVp values.
6. For the check to be passed, each of the Corrected kVp values must lie between the specified
Upper and Lower Limits.
7. If the check fails at any value, repeat the complete procedure.
8. If the repeated check fails again, kVp calibration is necessary. Perform the procedure described in
Job Card CAL 005 - Calibration of kV Scale Factor on page 205.
L/2
2 cm
Radcal
kVp
P lexiglass
M ag Stand 1,8
5. For the check to be passed, each of the Measured kVp values must lie between the specified
Upper and Lower Limits.
6. If the check fails at any value, repeat the complete procedure.
7. If the repeated check fails again, kVp calibration is necessary. Perform the procedure described in
Job Card CAL 005 - Calibration of kV Scale Factor on page 205.
5. For the check to be passed, each of the Measured kVp values must lie between the specified
Upper and Lower Limits.
6. If the check fails at any value, repeat the complete procedure.
7. If the repeated check fails again, kVp calibration is necessary. Perform the procedure described in
Job Card CAL 005 - Calibration of kV Scale Factor on page 205.
1. SUPPLIES
• None.
2. TOOLS
• Set of acrylic plates (2299008-2)
• Meter(s) for measurement of mA and mAs. The meters used must be in good condition and possess
valid certification.
Suitable meters are:
- Fluke 87 multimeter (12062-Fluke 87 type 5).
- Keithley 35035 mAs meter (46-194427P435).
- GS Poner 165 mA-mAs meter.
3. SAFETY PRECAUTIONS
CAUTION
4. PREREQUISITES
• The Generator covers must have been removed for access to the kV/mA board 701-PL1 on the HV
tank unit. Refer to Job Card D/R 101 - Removal of Covers on page 539.
5. PROCEDURE
The procedures described below are designed to verify that the values of mA and mAs delivered by the
equipment correspond to the values selected by the operator.
CAUTION
DO NOT touch potentiometer P1 on generator kV/mA board 701-PL1 at any point in this
procedure.
5-1. Preparation
1. Switch off the system.
2. Remove the strap between test points MES_M_NEG and
MES_M_POS of generator kV/mA board 701-PL1.
3. Connect a milliammeter between test points MES_M_NEG and
MES_M_POS of generator kV/mA board 701-PL1.
4. With any compression paddle installed, place 6 cm of acrylic
plates on the Bucky (to protect the detector).
5. Switch on the system. 701-PL1
6. Configure the SetUp menu to display exposure parameters:
select SETUP/GENE/INSTAL/GENE/CONFIG/DISP/YES.
3. For the check to pass, the Measured mA value (M) must be within ±5% of the Nominal mA value (N).
4. If the check fails, perform the calibrations described in Job Card CAL 004 - X-Ray Tube mA Measure-
ment on page 203 and Job Card CAL 003 - X-Ray Tube Heater Current on page 199.
Mo/Mo/SF 30 63 38 40 42
Rh/Rh/SF 30 63 38 40 42
3. For the check to pass, each Measured mA value (M) must be within ±5% of the corresponding
Expected Nominal mA value shown (N).
4. If the check fails, there is a system error which must be corrected.
4. For the check to pass, the meter reading Measured mAs must be between the Lower and Upper lim-
its shown.
5. If the check fails, there is a system error which must be corrected.
1. INTRODUCTION
This chapter contains recommendations for protection of Senographe 2000 D system equipment.
1. HOSPITAL/SYSTEM SHUTDOWN
• The Digital Detector used in the Senographe 2000 D system contains components which are
extremely sensitive to variations of temperature and humidity.
Any large or long term variation in temperature or humidity may cause permanent damage to the
detector.
In normal operation, including normal shut-down, the detector is protected from damage by the Con-
ditioner, which controls the temperature and internal humidity of the detector within close limits.
• If the system must be completely shut down for any reason, for example if the hospital depart-
ment is closed for a vacation period, special precautions must be taken to avoid damage to
the detector.
1. INTRODUCTION
This chapter contains recommendations for planned maintenance of the Senographe 2000 D Acquisition
System.
1 CONTEXT
This scenario is to be used in planning and performing planned maintenance visits (PM visits).
• Actions required in preparation for each PM visit are described in section 2 Actions prior to PM visit.
• Actions to be carried out on-site during each PM visit are listed in the tables in sections 4 PM Task
Schedule on page 306.
The tables list each of the recommended on-site planned maintenance tasks. For each task, they
give the recommended frequency (Int.; interval between tasks in months) and the expected duration
(Drn.; time in minutes)
• PM visits should be made at six-monthly intervals. The tables show a suggested sequence of tasks to
be performed at successive PM visits, in columns numbered from1 through 12. For each visit an "X"
in the column indicates that the corresponding task should be performed.
• The total time required for each PM visit depends upon the tasks scheduled and any additional work,
such as FRU replacements, calibrations, etc., found to be required. The schedules proposed take
account of the estimated time for each task, so as to balance the times required for each visit.
• The sums of estimated times for tasks specified at each visit are shown here:
PM Visit no.
1 2 3 4 5 6 7 8 9 10 11 12
Total time (hours) 6h40 6h25 6h40 6h40 6h40 6h50 6h40 6h40 6h40 6h25 6h40 7h05
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3-1 Supplies and consumables required per PM visit
The following table lists the supplies and consumables required for each PM visit.
1 2 3 4 5 6 7 8 9 10 11 12
Supplies
Gantry Lithium battery X X
Consumables
Blank DOS formatted HD 3.5 floppy disk X X X X X X
Lubricant 46-194427P85 X X X X X X
HV Grease C333633 X X X X X X
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GE Healthcare
The following table lists the special tools required for each PM visit.
1 2 3 4 5 6 7 8 9 10 11 12
Calibrated tools
kVp meter: X X X X X X
- Radcal 4083 kVp meter (2384916)
- RMI 232 kVp meter
- Keithley 35080B kVp meter.
Note:
The Keithley 35080B kVp meter is not recommended for use in Europe;
It does not meet the European accuracy requirement of 3%.
Meter(s) for measurement of mA and mAs: X X X X X X
- Fluke 87 multimeter (12062-Fluke 87 type 5)
- Keithley 35035 mAs meter (46-194427P435)
- GS Poner 165 mA-mAs meter
RADCAL Dosimeter 2026C X X X X X X X X X X X X
Other tools
Page no. 305
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GE Healthcare
Note:
Some of the tasks listed in this schedule may overlap with similar tasks required by your local regulations. If this is the case you
can skip these particular tasks and perform the tasks required by your local regulations instead.
Revision 1
GE Healthcare
Task Title Task Definition Int. Drn. PM Visit no.
mth. min. 1 2 3 4 5 6 7 8 9 10 11 12
Generator/Tube:
Remove Generator Covers. Job Card PM 007 - Removal/ 6 5 X X X X X X X X X X X X
Replacement of Covers for
Planned Maintenance on page
321
Clean Conditioner Air Filter Job Card PM 002 - Conditioner 6 5 X X X X X X X X X X X X
Air Filter Cleaning on page 313
Check and top-up Condi- Job Card PM 004 - Conditioner 12 5 X X X X X X
tioner coolant Coolant Level Check and Top-
up on page 315
Change Conditioner Coolant Job Card PM 012 - Conditioner 12 15 X X X X X X
Coolant Replacement on page
335
Check Cable Grounding Job Card PM 006 - Check Gan- 24 15 X X X
try and Generator Safety, sec-
Page no. 307
Revision 1
GE Healthcare
Task Title Task Definition Int. Drn. PM Visit no.
mth. min. 1 2 3 4 5 6 7 8 9 10 11 12
Gantry:
Remove Gantry covers. Job Card PM 007 - Removal/ 12 30 X X X X X X
Replacement of Covers for
Planned Maintenance on page
321
Change Gantry CPU Battery Job Card D/R 009 - Gantry 36 45 X X
CPU Battery on page 457
Check Breast Thickness Job Card VF 005 - Senographe 6 10 X X X X X X X X X X X X
Measurement Functional Checks, section 6-9,
page 272
Check Grid Presence Sen- Job Card VF 005 - Senographe 12 10 X X X X X X
sor Functional Checks, section 6-
10, page 272
Check Gantry functions Job Card VF 005 - Senographe 12 10 X X X X X X
Functional Checks, section 6-2,
Page no. 308
Revision 1
GE Healthcare
Task Title Task Definition Int. Drn. PM Visit no.
mth. min. 1 2 3 4 5 6 7 8 9 10 11 12
Control Station - UPS:
Check UPS function Job Card VF 003 - UPS Batter- 6 5 X X X X X X X X X X X X
ies, section 5, page 267
Recalibrate UPS Battery Job Card VF 003 - UPS Batter- 12 25 X X X X X X
Capacity ies, section 6, page 268
Control Station cover check Check covers for security and 6 5 X X X X X X X X X X X X
presence of screw caps, and
for damage, scratches.
Page no. 309
Revision 1
GE Healthcare
Task Title Task Definition Int. Drn. PM Visit no.
mth. min. 1 2 3 4 5 6 7 8 9 10 11 12
Acquisition IQ:
IQ Tools Flat Field Test Job Card VF 008 - IQ Tools Flat 6 30 X X X X X X X X X X X X
Field Test on page 273
Check Image Acquisition Job Card VF 009 - Image 6 8 X X X X X X X X X X X X
and ACR Score Acquisition and ACR Score on
page 279
Calibrate mAs Non-Linearity Job Card CAL 020 - mAs Non- 6 8 X X X X X X X X X X X X
(Automatic) linearity Calibration (Auto-
matic) on page 253
AOP mode check Job Card VF 010 - Acquisition 6 15 X X X X X X X X X X X X
in AOP Mode on page 281
Page no. 310
Revision 1
GE Healthcare
Task Title Task Definition Int. Drn. PM Visit no.
mth. min. 1 2 3 4 5 6 7 8 9 10 11 12
Seno Advantage (SA1 or SA2; if present)
Clean monitors and key- Refer to the Seno Advantage 6 5 X X X X X X X X X X X X
board Service Manual
(Job Card PM001)
Remove core and log files Refer to the AW4.2P Service 6 10 X X X X X X X X X X X X
from Workstation disk Manual
Backup Seno Advantage 1.2 Refer to the Seno Advantage 6 5 X X X X X X X X X X X X
Workstation Service Manual
(Job Card PM002)
Check the calibration and Refer to the Seno Advantage 12 30 X X X X X X
adjustment of the 21" moni- Service Manual
tors. (Job Card PM000)
Check DICOM Printer Refer to the Seno Advantage 12 15 X X X X X X
Service Manual
(Job Card PM003)
Page no. 311
1. SUPPLIES
• Roll of adhesive tape.
2. TOOLS
• Metric Allen wrenches (including 5.5 mm).
• Large flat screwdriver.
• Slim flat blade (knife or similar).
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
4. PREREQUISITES
• Shut down and switch off the equipment as per the Warning above.
• Remove Generator Cabinet covers as required for access to the Conditioner. Refer to Job Card D/R
101 - Removal of Covers on page 539.
5. PROCEDURE
To clean the Conditioner air filter, proceed as follows:
1. Loosen, without removing, screw (1) securing air 2 1
duct (2) in place, then carefully remove air duct.
2. Remove the air filter from its housing. Pull the plastic tab (3)
towards the rear of the unit then pull the tab out to begin dislodg-
ing the air filter (4).
3. Wash the air filter by holding the clean side of the air filter under 4
running water for either two minutes or until the dirty side of the
filter is clean.
4. Allow the filter to dry.
5. Use a piece of adhesive tape to remove any lint in the filter. 3
6. Replace the air filter in its housing.
7. Reassemble the air duct and secure it by tightening the screw.
8. Reassemble the Generator Cabinet covers. Refer to Job Card D/
R 101 - Removal of Covers on page 539.
Job Card PM 004 - Conditioner Coolant Level Check and Top-up Chapter 8
1. SUPPLIES
Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List for
part number) including:
- Coolant for conditioner.
- Funnel.
- Safety goggles.
- Purge tool 2249359 (short length of coolant pipe with connector).
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2. TOOLS
• Small flat screwdriver.
3. SAFETY PRECAUTIONS
• When filling or topping up the Conditioner, take great care to keep coolant away from the vents, the
ON/OFF switch and the power cord connection. Do not immerse the Conditioner in any liquid.
• Dispose of old and surplus coolant with care as described in the section Coolant Disposal; refer to
the Caution below.
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR cir-
cuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear goggles when working with the coolant.
• The coolant provided for filling the Conditioner circuit is water protected by a fungicide.
In its undiluted form this fungicide is toxic, but in the solution provided it is very dilute,
and is not dangerous to health if handled correctly. Waste solution in the concentration
used will not cause pollution if disposed of in a non-sensitive environment.
• However, when handling the solution you should treat it with care; avoid unnecessary
contact and wear goggles. See below for First Aid advice.
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse
4. PREREQUISITES
• Remove Generator Cabinet covers as required for access to the Conditioner. Refer to Job Card D/R
101 - Removal of Covers on page 539.
5. PROCEDURE
CAUTION
When performing any of the following procedures, be careful to avoid spillage of coolant,
especially onto or near electrical connections. If any coolant is spilled, it must be cleaned
up immediately.
Note:
A document describing an alternate procedure is provided in the coolant kit. For maximum safety
and minimum risk of spillage, we recommend using the procedure given below:
1. Check the coolant level weekly or when the CHECK FLUID message appears.
2. Remove the conditioner reservoir cap and check the liquid level.
3. If necessary, add liquid until it reaches the bottom of the cap threads.
4. Replace the conditioner reservoir cap when the level is correct.
5. Clean the exterior of the Conditioner with a soft cloth and warm, soapy water. Never use abrasive or
solvent-based cleaners to clean the Conditioner.
1. SITE LOGBOOK
1. Review the site Logbook to identify recently applied FMI procedures and last Planned Maintenance
Operation Report.
2. Verify the presence of the following log diskettes with the site logbook:
- PM log diskette
- Acquisition log diskette
- Review log diskette
WARNING
The cart is not powered down.
HV Connector
700-PL1
1. SUPPLIES
None
2. TOOLS
• Metric Allen wrenches (including 5.5 mm).
• Large flat screwdriver.
• Slim flat blade (knife or similar).
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
4. PREREQUISITES
None
5. PROCEDURE
5-1. Covers to be removed
• First, look at the list of PM operations to be carried out.
Use the following table to decide which covers need to be removed:
If these operations are to be carried out: Remove these covers: Refer to
PM Group Task Title Section
Generator Any (except Check Generator Calibration) Generator covers 5-2
Gantry Column Movement Both gantry half-covers 5-3
Gantry Check X-ray Tube Tube Housing Spacer covers 5-5
Gantry Check Compression Compression arm cover 5-4
Gantry Replace Gantry CPU Lithium Battery Left gantry half-cover only 5-3
3 2
5. It is not normally necessary to remove the rear panel or
the right-hand side panel for PM operations.
6. For the front panel (panel with operator switches, ref. 2), and for the left-hand side panel (3):
a. Remove the two screws securing the panel.
b. Slightly lift the panel upwards and towards yourself.
c. Disconnect the ground wire at the Generator end to avoid risk of creating a short circuit.
7. Perform the procedure in reverse order for replacement.
Be sure to reconnect the ground wires.
Take care when replacing the Generator Cabinet covers, especially if the conditioner air and water pipes
have been disturbed. Check that the covers do not block the pipes.
5
3
CAUTION
When replacing the covers, reinstall the spacer plate as quickly as possible. It will stay in
place when one of the half-covers has been reinstalled. To prevent the indicator plate from
falling, do not set the compression arm in the vertical position until at least one half-cover
has been installed.
WARNING
Be careful when touching the tube housing, as its temperature can be up to 80 °C (about
180 °F)
• Refer to the following illustration and instructions:.
5 B
6
7
8
3
P
4
1. SUPPLIES
• HV Grease C333633
• HV Oil C158117 (Z30118) (available in 30-liter tin only)
2. TOOLS
None
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
4. PREREQUISITES
• Remove rear and left side covers from Generator and Conditioner Cabinet. Refer to Job Card PM
007 - Removal/Replacement of Covers for Planned Maintenance on page 321.
5. PROCEDURE
To check the HV Unit, proceed as follows: Primary Winding
HV Connector
XJ3
700-PL1
1. SUPPLIES
• HV grease, p/n C333633
2. TOOLS
• Standard toolkit.
• Vacuum cleaner: 46-194427P392 (for 120V supply) or 46-194427P391 (for 230V supply).
3. SAFETY PRECAUTIONS
WARNING
Be sure to follow the instructions for switching off power before working on tube housing
connections.
• NEVER switch off at the UPS except in emergency (risk of data loss).
WARNING
Be careful when touching the tube housing; its temperature can be up to 80° C (180° F).
4. PREREQUISITES
• Remove the Tube Housing Spacer covers. Refer to Job Card PM 007 - Removal/Replacement of
Covers for Planned Maintenance on page 321.
5. PROCEDURE
5-1. Check Tube Tilt
• Activate the tube housing arm locking lever.
Rotate the tube housing arm to its ±15° and ±27° detents.
• When the tube housing arm is locked in each of these four positions, the error message Incorrect X-
ray Incidence should appear on the X-ray console display.
• Rotate the tube housing arm so that it is “floating” between detents. After five seconds, the error mes-
sage Tube Housing Arm Unlocked should appear on the X-ray console display, and the message
Arm Unlocked should appear on the Gantry readout.
WARNING
Before beginning work on the Tube Housing, shut down the equipment and switch OFF the
Senographe hospital supply circuit breaker. Lock it in the OFF position or mark it clearly
with a warning sign to prevent others from applying power.
Refer to the illustration below:
1. Remove and check the HV connector.
2. Clean and regrease the connector (use HV grease, p/n C333633).
3. Refit the HV connector; ensure that it is correctly in place and secure it using the locking screw.
HV connector
+HV screw
Stator, pressostat,
and thermal switch Metal grounding clip
connectors
Stator connector
Pressostat
connector
1. SUPPLIES
• Lubricant 46-194427P85.
2. TOOLS
• Standard toolkit.
3. SAFETY PRECAUTIONS
WARNING
Before beginning work on the column mechanism, shut down the equipment and switch
OFF the Senographe hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
• NEVER switch off at the UPS except in emergency (risk of data loss).
4. PREREQUISITES
• Remove the Gantry Column covers. Refer to Job Card PM 007 - Removal/Replacement of Covers for
Planned Maintenance on page 321.
5. PROCEDURE
5-1. Check column movement
1. With the compression paddle out of compression, check that all four sets of column up/down control
buttons are operational (check each button for up and down movement of column).
2. Move column to its upper and lower limits. Optical sensors should stop movement. If optical sensors
have failed, mechanical safety stops halt movement. Total one-way movement time (going either up
or down) between upper and lower limits should be 16 ±2 seconds. This time includes initial acceler-
ation, which lasts 3 seconds.
3. During column movement, check for any noise which might indicate excessive friction or binding.
1. SUPPLIES
• Light oil suitable for lubrication of compression guide rail.
2. TOOLS
• Compression measurement tool: GAMMEX RMI model 817 or Mammo compression scale
p/n 46-194427P407 (digital display).
• Standard toolkit.
3. SAFETY PRECAUTIONS
WARNING
Before beginning work on the compression mechanism, shut down the equipment and
switch OFF the Senographe hospital supply circuit breaker. Lock it in the OFF position or
mark it clearly with a warning sign to prevent others from applying power.
• NEVER switch off at the UPS except in emergency (risk of data loss).
4. PREREQUISITES
• Remove the Compression Arm covers. Refer to Job Card PM 007 - Removal/Replacement of Covers
for Planned Maintenance on page 321.
5. PROCEDURE
5-1. Check compression.
1. Check the compression paddle mounting for signs of cracks or other damage.
2. Verify that both sets of compression/decompression pedals and the manual compression knobs
located on the paddle holder all function correctly (i.e., the paddle moves up or down in response to
each command).
3. Use the mammo compression scale placed between the cassette holder and the compression paddle
to check calibration of the compression force display on the gantry readout. Measure one point at 5
daN and one point at 15 daN. The value on the gantry readout must agree within ±1 daN. If it does
not, perform Job Card CAL 006 - Calibration of Compression Force Detector on page 209.
Note:
If the recommended compression measurement tool is not available, this verification can be done
by lowering the paddle close to the top surface of the cassette holder, installing the magnification
device in the upper pair of holes, and connecting a spring dynamometer (calibrated from 0 to
15 kg) between the compression paddle and the magnification device.
1. SUPPLIES
• Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List on
page 395 for part number) including:
- Pre-mixed coolant for conditioner.
- Funnel.
- Safety goggles.
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2. TOOLS
• Standard Tool Box.
• Purge tool 2249359 (short length of coolant pipe with connector).
3. SAFETY PRECAUTIONS
• When filling or topping up the Conditioner, take great care to keep coolant away from the vents, the
ON/OFF switch and the power cord connection. Do not immerse the Conditioner in any liquid.
• Dispose of used and surplus coolant with care as described in the section Surplus Coolant Disposal.
Refer to the following Caution:
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR cir-
cuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear protective gloves and goggles when working with coolant.
• When working with coolant you should treat it with care; avoid unnecessary contact .
See below for First Aid advice:
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse
4. PREREQUISITES
• Remove Generator Cabinet covers as required for access. See Job Card D/R 101 - Removal of Cov-
ers on page 539.
5. PROCEDURE
5-1. Conditioner Coolant Replacement
The coolant must be changed every 12 months. This procedure and the procedure to top up the coolant
alternate per site visit, and are both undertaken on a 12 month basis.
A document describing an alternate procedure is provided in the coolant kit. For maximum safety and
minimum risk of spillage, we recommend using the procedure given below:
1. Shut down the entire system by clicking the System Shutdown button on the Browser window.
2. Switch OFF the Generator and MDR circuit breakers in MDR Breaker
the Generator Cabinet.
3. Prepare the Empty container provided in the Cooling
Liquid kit to receive the used coolant. Place the end of ON/OFF
push buttons:
the purge tool tube into the container.
Conditioner
and Conditioner
4. Disconnect the coolant input pipe from the Condi- MDR
tioner. The pipe connector seals automatically. Detector supply
This chapter includes job cards listing error messages generated by Senographe 2000 D sub-systems.
2. IDC DIAGNOSTICS
Each time that the IDC sub-system is booted (powered up or reset), it carries out a series of diagnostic
self-tests, first under the control of the BIOS, then under software control. As each test is performed, a
corresponding code is displayed on the four-digit green LCD panel at the rear of the IDC unit.
3. ERROR DETECTION
• If the IDC halts with a display in the format FFFF, all power-up tests have passed without failure.
• If the IDC halts with a display in the format --XX, where XX can be any number, a BIOS test has
failed. If the problem occurs again after reset, the recommended action is to change the IDC unit.
• If the IDC halts with a display in the format F0FF, a software test has failed. Reset the IDC and watch
the LCD display.
If the failure is repeated, a code XXFF is displayed for two seconds. Note the error code XX.
Table 1 gives a list of IDC diagnostic error codes, with recommended sequences of actions.
- - XX A BIOS test (code XX) has failed. If the problem persists, change
the IDC.
FOFF A software test has failed. Reset the IDC and watch the LCD dis-
play. Note any error code displayed (XXFF for two seconds).
66 Repeat calibrations.
Change IDC.
Job Card ERR 003 - Gantry and Generator Error Codes Chapter 9
1. INTRODUCTION
This Job Card lists error codes generated by the Gantry and Generator sub-systems and displayed on
the X-ray Console. Each message may contain two codes, the User error code and the Service error
code (refer to the explanation below). Error codes containing a Service Error Code are listed here; codes
containing a User Error code are listed in the Operator Manual. Many messages contain both, and
appear in both manuals.
Refer to Section 3 Error Code Structure for an explanation of the error code display.
Section 4 Gantry and Generator Error Codes lists the error codes, with corresponding error descriptions.
Where possible (mainly for recently developed codes), the list also includes the text of a displayed error
message, and suggestions for corrective action.
E 5 5 Error text 1 6 1 0 1 3
a bb ccc ddd
User error code Service error code
• The User Error Code is the code given in the Operator Manual; it is easy to use and communicate,
and gives sufficient information for use by the customer.
It includes a code for the type of error (a) and a message number (bb). The example given, E55, indi-
cates that a tube angulation fault has occurred which caused exposure inhibition,
- a: Type of error:
I: Warning; exposure not inhibited.
S: Warning; exposure inhibited.
E: Fault; exposure inhibited.
K: Fault; power shut down for safety.
- bb: Message number indicating the origin of the fault.
• The Service Error Code is the code used in this document; it gives more information, and is recom-
mended for use in GE internal communication. It includes two reference codes:
- ccc: Indicates the affected subassembly (hardware or software). The example given, 161, indi-
cates a tube housing fault.
- ddd: Indicates the origin of the fault The example given, 013, indicates that no reference crossing
was detected during tube movement.
• The following abbreviations are used in the error code descriptions:
IST: Installation
MNT: Maintenance
VRTX: Real time operating system
• Software errors. Many of the codes are described as software errors (e.g., 002/001; Gene. CPU soft-
ware error). These errors should never occur. If they do, and especially if they are repeated, please
contact Service Engineering with as much information as possible (including a copy of the error
codes file on diskette).
027/005 E04 Arm fatal fail- A Gantry error was signalled during the 1. Reset Senographe
ure exposure. 2. Check communications
between Gantry and generator.
027/006 E04 Arm fatal fail- A Gantry error was signalled during the 1. Reset Senographe
ure exposure. 2. Check communications
between Gantry and generator.
072/007 E06 Software Error One system task (at least) not stable after This error is either caused by
(gen. CPU) a delay of 7s when a Prep is performed. A IDC or Senographe. When a
Senographe component (tube, rotor, etc.) Senographe sub-system is not
or IDC is not ready for the exposure (prep- ready, there should be a second
StatusOk message not sent to Senogra- error message displayed relat-
phe by IDC). ing to the sub-system causing
the error
079/014 E05 Failure during Falling XRayAuthorizedRT signal not Switch Off the system.Switch On
exposure received from IDC again; repeat the exposure.
Check IDC-Senographe com-
munication
079/015 E05 Failure during Brightness value not received from IDC Switch Off the system.Switch On
exposure again; repeat the exposure.
079/017 E16 AWS/SENO The acquisition was not correctly per- Reset system and try again. If
Synchro fail formed on ADS (image not correctly trans- error persists, check AWS is
ferred from IDC for example) running correctly; try rebooting
AWS and Senographe.
084/008 E24 Failure before An error occurred before X-ray emission This error may be caused by the
exposure. but after the Radiography key has been IDC or the Gantry. Reboot the
pressed, relating to a signal not correctly entire system and check IDC-
received by the exposure automaton from Senographe communications.
the IDC or Gantry.
084/009 E24 Failure before An error occurred before X-ray emission This error may be caused by the
exposure. but after the Radiography key has been IDC or the Gantry. Reboot the
pressed, relating to a signal not correctly entire system and check IDC-
received by the exposure automaton from Senographe communications.
the IDC or Gantry.
084/013 E24 Failure before An error occurred before X-ray emission This error may be caused by the
exposure. but after the Radiography key has been IDC or the Gantry. Reboot the
pressed, relating to a signal not correctly entire system and check IDC-
received by the exposure automaton from Senographe communications.
the IDC or Gantry.
092/000 I19 IDC/Seno Communication error between Senogra- Verify the link/cable between
comm. lost. phe and IDC: the connection is lost (no Senographe and IDC. Verify IDC
answer from IDC for 15 seconds). If the is ON.
error condition continues for 2 minutes,
E19 is displayed.
092/000 E19 IDC/Seno Communication error between Senogra- Verify the link/cable between
down, DPS is off. phe and IDC: the connection is lost (no Senographe and IDC. Verify IDC
answer from IDC for 2 minutes). When is ON.
this error occurs, the detector power sup-
ply is set off.
094/001 E18 IDC/Seno syn- An error occurs on IDC or on Senographe Check Senographe/AWS con-
chro failure. which generates an error on a signal/mes- nections, perform comm diag-
sage expected from the IDC task of the nostics
Senographe: bad command received by
the IDC task
094/002 E18 IDC/Seno syn- An error occurs on IDC or on Senographe Check communication between
chro failure. which generates an error on a signal/mes- IDC and Senographe, perform
sage expected from the IDC task of the comm diagnostics, perform IDC
Senographe: Prep command not received diagnostics
by the IDC task
094/003 E18 IDC/Seno syn- An error occurs on IDC or on Senographe Check communication between
chro failure. which generates an error on a signal/mes- IDC and Senographe, perform
sage expected from the IDC task of the comm diagnostics, perform IDC
Senographe: Stop command at end of diagnostics
exposure not received by the IDC task.
094/004 E18 IDC/Seno syn- An error occurs on IDC or on Senographe Check communication between
chro failure. which generates an error on a signal/mes- IDC and Senographe, perform
sage expected from the IDC task of the comm diagnostics, perform IDC
Senographe: XRayAuthorizedRT status diagnostics
not received by the IDC task.
094/005 E18 IDC/Seno syn- An error occurs on IDC or on Senographe Check communication between
chro failure. which generates an error on a signal/mes- IDC and Senographe, perform
sage expected from the IDC task of the comm diagnostics, perform IDC
Senographe: Stop command not received diagnostics
by the IDC task at the end of the Radiog-
raphy.
094/006 E18 IDC/Seno syn- An error occurs on IDC or on Senographe Check communication between
chro failure. which generates an error on a signal/mes- IDC and Senographe, perform
sage expected from the IDC task of the comm diagnostics, perform IDC
Senographe: Prep command not received diagnostics
by the exposure automaton (task
T_APPLI)
094/007 E18 IDC/Seno syn- An error occurs on IDC or on Senographe Check communication between
chro failure. which generates an error on a signal/mes- IDC and Senographe, perform
sage expected from the IDC task of the comm diagnostics, perform IDC
Senographe: XRayAuthorizedRT signal diagnostics
active in idle status
096/019 I43 Prepa glnd Scf Error on Scf glandular factor during the none (warning)
out of range Prep
096/020 I50 Prepa fat Scf Error on Scf fat factor during the Prepa none (warning)
out of range
096/021 I51 Pre-exp. Scf Error on Scf factor for the pre-exposure none (warning)
out of range
096/022 I52 Expo. AOP Scf Error on Scf factor for the AOP exposure none (warning)
out of range
096/023 I53 Exposure mAs value performed for the pre-exposure Reset Senographe.
aborted by mAs out of range
level
096/024 I54 Exposure Dose value returned by IDC out of range Reset Senographe.
aborted by bright.
level
096/033 I56 Exposure IDC sends an invalid dose value to the Reset the entire system and
aborted, bright. Senographe. retry the exposure.
unknown.
097/026 I48 U-turn before The exposure time for the pre-shot (AOP none (warning).
end of pre-shot. mode) is greater than the grid motion
duration to the first turn-back point.
097/027 I49 U-turn before The exposure time (manual and AOP none (warning).
end of exposure. mode) is greater than the grid motion
duration to the first turn-back point.
157/005 Compression: motor slipping during refer- Check for play between com-
ence search pression motor axis and pulley
(screw not tightened).
157/006 Compression: abnormal immobility of pad- Check for bad feedback from the
dle compression encoder.
157/007 Compression: loss of steps detected at Check for defective cable on the
reference crossing compression steel spring.
157/023 Compression: slipping during decompres- Check for play between com-
sion movement pression motor axis and pulley
(screw not tightened).
158/019 Lateral collimator: slipping during collima- Check for play between collima-
tor movement. tor lateral motor axis and pulley
(screw not tightened). Possible
problem with 800PL1 (Gantry
power board)
160/019 Front collimator: slipping during collimator Check for play between collima-
movement tor front motor axis and blade
(screw not tight).
Check for poor position of the
flag in optocoupler fork.
Check front blade calibration.
171/015 E76 Angle sensor Rotation angle sensor frequency too high Verify the rotation angle sensor
Failure or too low calibration, then the rotation
angle sensor itself (change if
necessary).
171/016 E76 Angle sensor Rotation angle sensor in “dead” area for Verify the rotation angle sensor
Failure more than 30 min calibration, then the rotation
angle sensor itself (change if
necessary).
171/017 E76 Angle sensor Rotation angle sensor in “dead” area for a Verify the rotation angle sensor
Failure short time calibration, then the rotation
angle sensor itself (change if
necessary).
171/018 E76 Angle sensor Angle sensor output not did not stabilize 1. Reset Senographe.
Failure. during a minute following arm movement. 2. Verify sensor stabilization.
3. Check/change sensor.
171/019 E76 Angle sensor Angle sensor output change exceeded 5° 1. Reset Senographe.
Failure. for more than a minute, with no arm move- 2. Check for friction point in sen-
ment. sor; change if necessary.
3. If problem persists, note soft-
ware version and call your OLC.
171/020 E76 Angle sensor Angle sensor output change exceeded 5° 1. Reset Senographe.
Failure. for more than a minute, with no arm move- 2. Check for friction point in sen-
ment. sor; change if necessary.
3. If problem persists, note soft-
ware version and call your OLC.
171/021 E76 Angle sensor Angle sensor output changed by more 1. Reset Senographe.
Failure. than 20°, with no arm movement. 2. Check sensor, connections,
and board 800PL5; change if
necessary.
171/022 E76 Angle sensor Angle sensor output changed by more 1. Reset Senographe.
Failure. than 20°, with no arm movement. 2. Check sensor, connections,
and board 800PL5; change if
necessary.
171/023 E76 Angle sensor Angle sensor output changed by more 1. Reset Senographe.
Failure. than 20°, with no arm movement. 2. Check sensor, connections,
and board 800PL5; change if
necessary.
171/024 E76 Angle sensor Angle sensor output changed by more 1. Reset Senographe.
Failure. than 20°, with no arm movement. 2. Check sensor, connections,
and board 800PL5; change if
necessary.
This chapter includes job cards describing Senographe 2000 D diagnostic operations.
Note:
While entering the Service Desktop or when doing diagnostics, a small Netscape WARNING win-
dow may appear in the upper left hand corner of the screen while the system is performing some
background functions. Ignore the message, it has no effect on the operation of the system.
1. INTRODUCTION
This Job Card describes Sun-VTS diagnostic procedures for the AWS (Acquisition WorkStation)
The AWS consists of a Solaris workstation, some components connected externally (e.g., modem) and a
set of subsystems. AWS diagnostics include diagnostics for the workstation hardware, software pro-
cesses in the workstation, and connection to the subsystems.
The objective of the diagnostics is to test AWS hardware components, locate any non-functional sub-
system, and then locate a non-functional FRU (Field Replaceable Unit).
2. COMMON PROCEDURES
2-1. Open a command window
Right click on the screen background; select Service tools and then select a Command window from root
menu.
2-2. Go to ok prompt
1. Open a command window
2. Log in as user root
3. Type the command: halt
4. At prompt ok, type the command: setenv auto-boot? false
5. At prompt ok, type the command: reset
3. PROCESSOR TESTS
3-1. Short test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/fputest –v –n
ups start
11-2. Full test without cable
• Type of test: SUN VTS
1. Boot the station
2. Log as root
3. Remove the UPS cable from the serial port b of AWS
4. Plug the loopback connector in serial port b of AWS
5. Type the commands:
ups stop
/opt/SUNWvts/bin/sptest –v -f -o dev=se0,L=P,T=b
ups start
6. Reconnect the cable when the test is complete
1. INTRODUCTION
This Job Card describes diagnostic procedures for the AWS (Acquisition WorkStation) Ethernet ports.
The AWS consists of a Solaris workstation, some components connected externally (e.g., modem) and a
set of subsystems. AWS diagnostics include diagnostics for the workstation hardware, software pro-
cesses in the workstation, and connection to the subsystems.
The objective of the diagnostics is to test AWS hardware components, locate any non-functional sub-
system, and then locate a non-functional FRU (Field Replaceable Unit).
2. COMMON PROCEDURES
2-1. Open a command window
Right-click on the screen background; select Service tools and then select Command window from the
root menu.
2-2. Go to ok prompt
1. Open a command window
2. Log in as user root
3. Type the command: halt
4. At prompt ok, type the command: setenv auto-boot? false
5. At prompt ok, type the command: reset
/pci@1f,0/pci@1/pci@1/SUNW,hme@0,1
Internal loopback test – Result 1
Transceiver check – Result 2
Looking for Ethernet Packets
‘.’is a Good Packet. ‘X’ is a Bad Packet
Type any key to stop
...........
/pci@1f,0/pci@1,1/network@1,1
Internal loopback test – Result 3
Transceiver check – Result 4
Looking for Ethernet Packets
‘.’is a Good Packet. ‘X’ is a Bad Packet
Type any key to stop
...........
The first group is for the additional ethernet board which manages communication with external network.
Result 1 and Result 2 are the results of each sub-test.
The second group is for the ethernet board of the mother board which manages communication with the
IDC. Do not consider it for this test.
Job Card DIAG 003 - AWS File System and SCSI Board Diagnostics
Job Card DIAG 003 - AWS File System and SCSI Board Diagnos-
tics Chapter 10
1. INTRODUCTION
This Job Card describes diagnostic procedures for the AWS (Acquisition WorkStation) File system and
SCSI board.
The AWS consists of a Solaris workstation, some components connected externally (e.g., modem) and a
set of subsystems. AWS diagnostics include diagnostics for the workstation hardware, software pro-
cesses in the workstation, and connection to the subsystems.
The objective of the diagnostics is to test AWS hardware components, locate any non-functional sub-
system, and then locate a non-functional FRU (Field Replaceable Unit).
2. COMMON PROCEDURES
2-1. Open a command window
Right click on the screen background; select Service tools and then select a Command window from root
menu.
2-2. Go to ok prompt
1. Open a command window
2. Log in as user root
3. Type the command: halt
4. At prompt ok, type the command: setenv auto-boot? false
5. At prompt ok, type the command: reset
Job Card DIAG 003 - AWS File System and SCSI Board Diagnostics
1. INTRODUCTION
This chapter provides information for the identification of Renewal Parts for Senographe 2000 D equip-
ment. A list of contents is given overleaf.
2. FRU INFORMATION
• Information shown for each FRU (Field Replaceable Unit) is explained below.
• Wherever possible, the FRU or its position is illustrated for easy identification.
FRU name
Notes:
Items shown in this way are included in
the FRU shown immediately above, but These may include:
Reference to an illustration with more information.
may also be ordered separately. Reference to a relevant Disassembly/Reassembly
Job Card or items included with the FRU, etc.
3. RENEWAL PARTS
ILLUSTRATION 1 - SENOGRAPHE 2000D SYSTEM 2298472
SENOGRAPHE ONYX
2302045
FRU: N
FRU detail: Illustration 5, 6
NOT ILLUSTRATED:
Mammo Console
2282675-6 Senographe Onyx Gantry
FRU: 1 2302047
replaces: FRU: N
Console CDRH EMC S2000D FRU detail: Illustration 7
2223736
FRU: N
• Pushbutton without light
2227911
FRU:1
• Pushbutton with light
2227912
FRU:1
• Button
45474409
FRU:1
• Label (cleaning)
2153236
FRU:1
Bucky S2000D CDRH Image Receptor 1.1 Onyx Detector Water/Air Harness
2225445-2 2224137-2 (packaged)
FRU: 1 FRU: 1 2318738
• FFDM Grid Job Card D/R 103 FRU: 1
2211408
FRU: 2
Bucky S2000D without grid Bucky cover with handles Image Receptor additional mounting hardware kit
(not illustrated) (not illustrated) (not illustrated)
2222414 2235106 2231485
FRU: 1 FRU: 1 FRU: 2
Examination Arm
2228940
FRU: N
FRU detail: Illustration 14, 15, 16, 17
Double Footswitch
2235874
Onyx Gantry board assemblies FRU: 1
2302050
FRU: N Quadruple Footswitch (not illustrated)
FRU detail: Illustration 13 2234897
FRU: 1
Gas Spring
91726753
FRU: 1
Job Card D/R 016
Bearing, Ball
15 x 32 x 13 - 2 RO
91726743
Roller assembly FRU: 2
single RO 6 mm 19 mm
2260917
FRU: 1
NOT ILLUSTRATED:
Grease tube
46-194427P5
FRU: 1
Encoder Wheel
45554615
FRU: 1
800-PL13 Encoder board
2148752
FRU:1
A B A
C C
A
Optointerrupter (elevator at low)
45553520
FRU: 1
A
V1
B
V2
Compression Arm
2215680
FRU: N
FRU detail: Illustration 18, 19, 20, 21
Anti-rotation bushing B
C 45554501
FRU: 2
Wired socket
(centering light)
2251680
FRU: 1
Mirror
2128546
Halogen Lamp 12 V 100 W FRU: 1
2188568 Job Card D/R 013
FRU: 1
Collimator Set of 3 opto-sensors
Optical box Anti-scatter box
2229927-2 (in Collimator)
45562593 FRU: 1 2223340
2109584
FRU: 1 Job Card D/R 007 FRU: 2
FRU: 1
A
C
C D
B
Examination Arm
Angle indicator
45554401
FRU:1
D
Ball bearing B
91632919
FRU:2
Locking plate
2210109
FRU:2
Brake assy., wired
2178230
FRU: 1
Belt
36005885
FRU:1
Belt 49-tooth
91726680
FRU:1
C
A
B
Encoder wheel
45554615
FRU:1
800-PL11 Encoder board
2148752
FRU:1
800PL14
Magnification
Sensor board
45553870
FRU:1
Tilting
45553534
FRU:1
Magnification
45553535
FRU:1
Paddle position
45553537
FRU:1
Set of handles
2227069
FRU: 1
• Set of 4 silk-screened covers
45561897
FRU: 1
NOT ILLUSTRATED:
Generator with HV unit
2300422
FRU: N
FRU detail: Illustration 25, 26, 27, 28
Conditioner
With dryer and system
with Detector 1.0
2386318 (2210405-11)
or 2390024 (2210405-14)
X-ray detector coolant FRU: 1
Detector coolant kit (bottle of coolant alone)
2355459 2369908 Without dryer and
FRU: 1 FRU: 1 system with Detector 1.1
and IDC SW V2.2.2 or
greater, or IDC SW
V3.2.1 or greater
2387548
FRU: 1
Coaxial cable
200PL4 Relay board
HV unit IC
2106963-2
45203215 or 45203148
FRU: 1
FRU:1
701HV unit
2107399
FRU: 1
Service Interface
Line filter 250VAC 2221383
2229249 FRU:1
FRU:2
Operator Interface
2221381
FRU: 1
Circuit breaker 30 A
2228461
FRU: 1
Mains distribution
2221053-2
FRU: 1
A
300PL1 Inverter Board
2121509-2
FRU: 1
Thermostat 55/45oC 1R 6A F6
58079252
FRU: 1
Thermostat 40/30oC 1T 6A F6
58079253 Thyristor (TH1) (TH2)
FRU: 1 2326401
FRU: 1
Filtering inductor 2X125 UH 5% A
2185713
FRU: 2
Diode module DD31N 1.4 KV 60A UL
58079525
FRU: 1
Capacitor unit
2110227
FRU: 1
Relay 18 A 230 V 22 V
2327235
FRU:1
Diode DD31N400K
(D24, D25)
91707990
FRU: 2 Line Supply Contactor cable (W14)
2111145
FRU: 2
Diode DD61N400K
(D26, D27)
91707991
FRU: 2
A
400-PL3 CPU Gene. Onyx M3
2298455-2
FRU: 1
Jumper, red (for CPU board)
99171545
FRU: 1
Battery, lithium 850 mAh
2315533
FRU: 1
Job Card D/R 021
• Magnet D4X20
91671876
FRU:2
• Pins
91355182
FRU:2
19 x 23 cm Compression paddle
2218965-2
FRU: 2 Axillary paddle for S2000D
• Plastic plate for 19 x 23 paddle 2228169-2
FRU: 1
2241745
FRU: 1 • Plastic plate for axillary paddle Magnification stand CDRH
2255606 36006563
FRU: 1 FRU: 1
Square spot compression paddle Round spot compression paddle Shoulder guard (packaged)
2218966-4 2218967-4 2227387
FRU: 2 FRU: 2 FRU: 1
• Plastic plate for square paddle • Plastic plate for round paddle
2241747 2241746
FRU: 1 FRU: 1
Calibration plate
2233248
FRU: 2
• Loopback connector FO SC
2248316 Purge tool
FRU:2 2249359
FRU: 1
• Adaptor sub D 9F/25M
2198175-2
FRU:2
• Service Loopback cable for use with Dione III Emergency kit
2350524 2223818
FRU: 1 FRU: 1
• Fuse 6x32 10A 380VC 10 KA ULL
Global Modem kit 58079166
2245794 • Hardware
• Global Modem adapter assy. for Europe 91348401
2249450
• Cable RJ11 25 FC
2216697
NOT ILLUSTRATED:
Radiation screen glass Bucky FFDM without grid CDRH Detector Temperature Troubleshooting kit
2111764 2222414 2303052
FRU: 1 FRU: 1 FRU: 1
Radiation screen mounting kit Breast Holder Cover FFDM • Syringe kit
(rails, screws, etc.) 2227909 2270096
2149381 FRU: 1 FRU: 1
FRU: 1
IQST Phantom Connector replace kit for
2222686 compression motor cable
Bracket for Console FRU: 2 2247102
45554829 FRU:2
FRU: 1 FFDM Biopsy Paddle assy.
2248758-2 Light meter
Accessory Trolley Foam FRU: 1 2109716
2148017 FFDM Biopsy Localizing Pointers FRU: 2
FRU: 1 36005574
FRU: 1
HNS Performance Network Switch (Not for Asia and the Americas)
2305067
FRU: 1
Networking kit including Ethernet switch, six cables, and service manual
Documentation Onyx:
Senographe 2000 D p.i.m. Senographe 2000 D o.m. (English)
2319618-100 2285097-100
FRU: 2 FRU: 2
Hi-Bright 21" AWS Monitor s.m. HNS Performance Network Switch s.m.
2288737-100 2318018-100
FRU: 2 FRU: 2
Onyx Console
2302058
FRU: N
Rear cover
2232764 Accessory storage
FRU: 2 2232766
FRU: 2
Set of wheels
2190105
FRU: 2
Mouse support
Cart adaptor for Sun keyboard 2190155
2265802 FRU: 2
FRU: 2
NOT ILLUSTRATED:
Global Modem kit FFDM Bar Code Reader
2245794 For Sun U10 Station: 2393998
FRU: 1 For Sun SB150 Station: 2407693
• Global Modem adapter assy. for Europe FRU: 1
2249450
FRU: 2
• Cable RJ11 25 ft.
2216697
FRU: 2
Gn/Ylw cable C5-C5 AWG12 LG800 Gn/Ylw cable Faston-Faston AWG12 LG150
2181487 2195199
FRU: 1 FRU: 1
* For disassembly/reassembly of Sun U10 workstation components, refer to the following URL:
https://www.sun.com/products-n-solutions/hardware/docs/Workstation_Products/Workstations/UltraSPARC_Workstations/Sun_Ultra_510/index.html
NOT ILLUSTRATED:
Floppy drive* Sun Ref 370-4211 ADS Software backup media set (v17.2.10)
2356697 5104340
FRU: yes FRU: yes
Keyboard, Type-6 Unix, and Mouse SUN
2404717 CD-Writer (to replace existing option):
FRU: yes 2303825
or
CD-ROM drive*, SUN 2369031
2404719 or
FRU: yes 2303825-2
FRU: yes
Hard disk*, internal, 40 GB
2404716 SCSI Cable for CD-Writer
FRU: yes 2150580
FRU: yes
* For disassembly/reassembly of Sun SB150 workstation components, refer to the following URL:
https://www.sun.com/products-n-solutions/hardware/docs/Workstation_Products/Workstations/Sun_Blade_Workstations/Sun_Blade_150/index.html
NOT ILLUSTRATED:
Floppy drive* Sun Ref 370-4211 ADS Software backup media set (v17.3)
2356697 5113760
FRU: yes FRU: yes
Keyboard, Type-6 Unix, and Mouse SUN CD-Writer (to replace existing option):
2404717 5140781
FRU: yes
FRU: yes
DVD & CD-ROM drive*, Sun Ref 370-4439
SCSI Cable for CD-Writer
5114708
FRU: yes 2402214
FRU: yes
Hard disk*, internal, 80 GB
5114381
FRU: yes
* For disassembly/reassembly of Sun SB150 workstation components, refer to the following URL:
https://www.sun.com/products-n-solutions/hardware/docs/Workstation_Products/Workstations/Sun_Blade_Workstations/Sun_Blade_150/index.html
CHAPTER 12 DISASSEMBLY/REASSEMBLY
This chapter contains information for the removal and replacement of Senographe 2000 D components.
Job Card D/R 001 - FRU replacement (no specific D/R instructions)
Job Card D/R 001 - FRU replacement (no specific D/R instruc-
tions) Chapter 12
1. PROCEDURE
If a FRU must be changed, and no specific Disassembly/Reassembly procedure is given in this manual:
• Determine whether any specific pre- or post-installation procedures are required. If so, they are listed
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
• Remove and replace the FRU, following all usual procedures for safety and equipment protection.
• Carry out the procedure(s) specified as Required Calibrations and Checks for the replaced FRU in
Job Card D/R 000 - Calibration after FRU Replacement on page 435.
Job Card D/R 001 - FRU replacement (no specific D/R instructions)
1. SUPPLIES
• Paddle board 800PL8.
2. TOOLS
• 1 mm and 2.5 mm Allen wrenches.
• Circlip pliers (5 mm circlip).
• Flat screwdriver, 1/4".
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Removal of paddle board 800PL8
Refer to Illustration 1.
1. Remove buttons B1 and B2 (1 mm Allen wrench).
2. Remove screws S1 and S2 from the two plastic half-covers.
3. Remove the two plastic half-covers.
4. Set the arm in the horizontal position.
5. Switch OFF the Senographe electrical power.
6. Slacken locking screw on encoder wheel C (21).
7. Remove circlip (18) from one end of the shaft only, and remove washers 34,17 and 16.
8. Remove the two mounting screws (23/24) from the support plate.
9. Gently extract the encoder wheel from the optointerrupter by pushing it downwards, and then push
the shaft downwards until the circlip groove is at the encoder wheel level.
10. Remove the paddle board support plate.
11. Cut the tyraps to release connector XJ1 and the ground cable.
12. Remove the three mounting screws on paddle board 800PL8 (2.5 mm Allen wrench).
13. Remove paddle board 800PL8.
B1
S1
25
23
24 FRONT
21 Ball latch
adjustment screw
S2
B2 3.5 mm pin protusion
B1
18
17
34
16
CAUTION
CAUTION
The magnet assembly (25) must not be in contact with the Hall effect transducer (clearance
approx. 1 mm).
7. Mount the encoder wheel on its shaft, ensuring that it is central in relation to the optointerrupter.
8. Tighten the encoder wheel locking screw.
9. Reinstall the two tyraps.
10. Ball latch protusion (see illustration 1): check that the ball latch pin protudes 3 to 3.5 mm (about
0.14inch). If adjustment is necessary unclamp the nut located inside the compression support and
rotate the screw to obtain the right protusion value. Then reclamp the screw with the nut.
11. Install the two half-covers (screws S1 and S2).
12. Install buttons B1 and B2 (1 mm Allen wrench).
13. Check that compression fine adjustment operates correctly - the button shaft must not rotate too
freely. If the slight rotation resistance is not as required, check that the washers are correctly installed
(para.5.2.5 and Illustration 1, items 34, 17 and 16).
14. When pressure is applied with a paddle, check that a compression force is indicated.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Note:
It is mandatory to check that the maximum compression force cannot be more than 30 daN (max-
imum allowed by regulations).
• Check that the compression system operates normally in application mode.
1. SUPPLIES
Magnification sensor board 800PL14.
2. TOOLS
2.5 mm and 5 mm Allen wrenches.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Removal of magnification sensor board 800PL14
Refer to Illustration 1.
1. Remove the compression arm covers and sensor plate (see Job Card D/R 101 - Removal of Covers
on page 539, section 5-3-2).
2. Switch OFF the Senographe electrical power.
3. Remove the two mounting screws on the magnification unit support (left support only).
4. Remove the support.
5. On magnification sensor board 800PL14, disconnect connector XJ1.
6. Remove board 800PL14 and its support plate.
7. Separate board 800PL14 from its support plate by removing the two mounting screws (2.5 mm Allen
wrench).
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Job Card D/R 004 - Inter-arm tilt sensor board 800PL15 Chapter 12
1. SUPPLIES
• Inter-arm tilt sensor board 800PL15.
2. TOOLS
• 2.5 mm Allen screwdriver (or wrench).
• 3 mm Allen wrench.
• 7 mm flat wrench.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Removal of inter-arm tilt sensor board 800PL15
Refer to Illustration 1.
1. Remove the compression arm covers and sensor plate (see Job Card D/R 101 - Removal of Covers
on page 539, section 5-3-2).
2. Raise the column, to set board 800PL15 at a convenient working height.
3. Switch OFF the Senographe electrical power.
4. Remove the lower screw S1 from the cable guide support plate, and remove the corresponding
spacer (7 mm flat wrench).
5. Remove the two mounting screws on board 800PL15.
CAUTION
CABLE GUIDE
SUPPORT
PLATE
S1
BOARD 800PL15
CAUTION
Do not forget to reinstall the two nylon spacers under the board.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH NEW INTER-ARM TILT SENSOR BOARD
800PL15.
1. SUPPLIES
• Collimator.
• Tyraps.
2. TOOLS
• Flat screwdriver, 1/4".
• 4 mm Allen wrench.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Removal of collimator
1. Set tube housing arm to a convenient position.
2. Switch OFF the Senographe electrical power.
3. Remove tube housing arm covers (see Job Card D/R 101 - Removal of Covers on page 539,
section 5-3).
4. Remove collimator light shield box (one mounting screw).
5. Remove rod retaining front of collimator (two locking pins).
6. Remove tyraps along cable harness between collimator and tube housing arm distribution board
800PL6.
7. On tube housing arm distribution board 800PL6, disconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15
and XJ16 and separate these cables from the rest of the harness.
Notice:
Before the next step, look to see If there is a washer between the centering tool support and the
collimator (see illustration overleaf). If so, remove it with the retaining rod and keep it safely. The
use of this washer is mandatory on mobile systems.
8. Remove the rod (and washer if present) which retains the rear of collimator (two locking pins). Push
or tap the rod out to the right to release the collimator.
9. Remove ground cable on rear of collimator (screwdriver).
10. Remove collimator.
3. On tube housing arm distribution board 800PL6, reconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15
and XJ16, reconstitute the cable harness, installing new tyraps.
5. Reinstall tube housing arm covers (see Job Card D/R 101 - Removal of Covers on page 539,
section 5-3).
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• Compression motor.
• Compression belts.
2. TOOLS
• Flat screwdriver, 1/4".
• 3 mm Allen wrench.
• 4 mm Allen wrench.
• 5 mm Allen wrench.
• 7 mm flat wrench.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
Carry out the following preliminary actions:
• Remove the compression arm covers and sensor plate (see Job Card D/R 101 - Removal of Covers
on page 539, section 5-3-2).
• Set the compression paddle mounting in contact with the image receptor.
• Switch OFF the Senographe electrical power.
COMPRESSION MOTOR
S1 S2
P1
S3 to S6
SLIDE BAR
S10
RIGHT S7
COMPRESSION
MOTOR
LEFT
S8 S9
ENCODER WHEEL
3. Remove the crank pulley bearing support plate (two 4 mm Allen screws, S1 and S2).
4. Remove the four screws, S3 to S6 (4 mm Allen wrench), from the motor support plate.
CAUTION
Check that the slide bar does not protrude from the front of the pulley, this prevents the
mounting of the small belt. If necessary, push the slide bar slightly downwards.
5. Carefully extract the motor and the small toothed belt
CAUTION
5-4. Adjustment
1. Tension the belt by pushing the motor (to the left in the illus-
tration). Take care to avoid excessive belt tension.
2. Tighten the two right hand screws.
3. Position the encoder board so that the encoder LED is
positioned at the center of the encoder wheel slots (if you
have marked the side of the LED assembly use the mark
as a guide), by pushing the board assembly away from the
motor axis (down in the illustration).
• It is important that the rotating wheel does not touch
any part of the LED assembly. If it does, it will generate
dust which will obscure the LED and cause failures.
4. When you are satisfied that the position is correct, tighten the two left hand screws.
WARNING
The compression motor and small belt must be removed before the procedure described
below can be executed (see section 5-1).
1. Release the lock, behind the arm, to offset the compression arm in relation to the tube housing arm.
2. Switch ON the Senographe electrical power.
3. Set compression arm horizontal (the most convenient position).
4. Switch OFF the Senographe electrical power.
5. Remove the magnification right support plate (accessible behind arm - two 5 mm Allen screws).
6. Set paddle support opposite hole left free by removal of magnification right support plate.
7. Slacken the two screws on the paddle support, to release the belt joining piece.
Note:
In the case of routine maintenance; if the belt is being replaced; then the old belt can simply be cut.
8. On the end of the belt, unscrew the small tensioner screw (7 mm flat wrench - see Illustration 3), to
release the spring.
Note:
It is not necessary to remove the spring. The tensioner screw need only be unscrewed a few turns.
9. Remove the end piece from the adjustment end of the belt (spring end; two small slot-head
screws).Remove the spring housing/belt joining piece (two 3 mm Allen screws).
CAUTION
Check that the slide bar does not protrude out of the front of the pulley as this prevents the
mounting of the small belt. If necessary, push the slide bar slightly downwards.
10. After the belt has been removed or cut, remove the two pulleys and spindles.
ILLUSTRATION 3 - BELT JOINING PIECE, SHOWING BELT ENGAGEMENT AND TENSIONER SCREW
BELT TENSIONER SCREW
COIL SPRING
CAUTION
Note:
This operation is facilitated by the insertion of a packing piece on the end of the spring, to compress
the spring and slacken the belt - Remove packing piece after belt is engaged on pulley.
5. Tension (compress) the spring (7 mm flat wrench), using a little locking compound (Loctite or similar)
on the tensioner threads.
6. Reinstall the bearings and pulleys.
Note:
To do this it will be necessary to pull on the belt.
7. Recentralize the paddle and mount the belt central piece on the paddle support.
8. Reinstall the motor support plate and motor (4 screws).
9. Reinstall small belt and cable support plate.
10. Reconnect small coding wheel connector.
11. Tension small toothed belt by moving motor.
12. Tighten all four screws (motor mount).
13. Reconnect motor connector.
14. Reinstall the magnification plate support.
Note:
See Functional check, below.
15. Install compression paddle.
16. Reinstall covers and small cable protector on motor flange (see Job Card D/R 101 - Removal of Cov-
ers on page 539, section 5-3-2).
CAUTION
Cables must pass outside protector plate, and plate must not be in contact with pulley.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW COMPRESSION MOTOR AND BELTS.
1. SUPPLIES
Lithium battery.
2. TOOLS
• 2.5 mm Allen wrench.
• Soldering iron.
• DMR data diskette.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
WARNING
Before removing gantry CPU board 800-PL3, save the gantry parameters, to ensure that
these parameters (saved using battery power) are not accidentally lost while the battery is
being changed - see Job Card D/R 019 - Back-up/Restore procedure on page 475.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GANTRY CPU BATTERY.
1. SUPPLIES
• Optical fibers.
• Tyraps.
2. TOOLS
• None.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
CAUTION
When disconnecting optical fibers, always pull on the connector AND NOT on the cable. If
in doubt, check that the core of the fiber is flush with the end of the connector.
CAUTION
Take care to avoid rubbing or dirt on the ends of the "good" fibers.
9. Open the ribbed outer cover, over its entire length, and remove the defective fiber.
10. Replace this fiber, respecting connector color coding.
11. Temporarily reconnect the four fibers to the generator and gantry, and check that the system oper-
ates correctly when the electrical power is switched ON.
12. Disconnect the four fibers and reinstall the ribbed outer cover in the harness.
13. Carefully install new tyraps, particularly inside the gantry and between the base plate and gantry
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• X-ray tube housing.
• HT grease.
2. TOOLS
• Flat screwdriver, 1/4".
• 10 mm flat wrench.
3. SAFETY PRECAUTIONS
Be careful when touching the tube housing, as its temperature can be up to 80°C (about 180°F).
4. PREREQUISITES
None.
5. PROCEDURE
Notice:
Take great care to avoid damage to the rhodium filter; it is extremely expensive!
HT connector (female)
+HT
screw
Stator, pressostat
& thermal switch
connectors Stator connector
Thermal switch
Pressostat connector
CAUTION
5-3. Check and adjustment of cradle centering, check for lateral play
• Lateral play may exist between Items 1 and 2 (Illustration 2) due to loosening of the screw (Item 3)
which causes the setscrew to loosen.
• In Application Mode, and following tilt of the arm, there is a risk of the X-ray field shifting to the left or
to the right in relation to the image receptor. There is also a risk of motion blurring due to vibration
from tube rotation.
Note:
The two setscrews (Illustration 2, Item 2) should touch the two tube joint shafts at the left and right
of the tube, without applying pressure to them.
ILLUSTRATION 2 - TOP VIEW OF TUBE HOLDER CRADLE (THROUGH ROTATION SHAFT)
2 2
3 3
1 1
6. COMPLETION
1. Disconnect connector XJ4 from board 800PL6 and check that the message: TUBE HOUSING OVER
TEMPERATURE is displayed on the control panel.
2. Reconnect connector XJ4 and check that the message disappears.
3. Before proceeding with the calibrations and checks as specified below, perform a Clear Calibrations
operation. From the Service Desktop, click the Calibrations button, then select Detector, and Clear
Calibration.
4. Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW X-RAY TUBE HOUSING.
1. SUPPLIES
• New centering device lamp (only genuine part number 2188568 must be used, to ensure correct light
intensity, easy filament centering and reliability)
2. TOOLS
• Standard screwdrivers, open–end wrenches, etc.
• Ruler calibrated in mm.
3. SAFETY PRECAUTIONS
Not applicable.
4. PREREQUISITES
None.
5. PROCEDURE
Note:
The objective is to replace the centering device lamp and set it to the correct vertical height.
CAUTION
CAUTION
When handling the new lamp, be sure not to touch the glass surface with your fingers.
Always use a clean dry cloth or paper handkerchief.
1. Insert the leads of the new lamp into its socket SLOWLY, and PUSH THEM IN ALL THE WAY.
Note:
The distance of 30 mm between filament center and pin end is guaranteed by the lamp manufac-
turer, see Illustration 1.
2. Reinstall the light box but do not tighten the securing screws.
CAUTION
The light box is for protection in case of any explosion of the new lamp being installed.
3. Turn on the Senographe and verify that the
new lamp lights when activated, then turn the
Senographe off again.
4. Tighten the two light box securing screws.
5. Check that the CENTER of the filament is
aligned with the CENTER of the small slot in
the light box when your eye is at the level of
the small slot (see illustration 1). If not, start
5.2 again.
6. Pivot the collimator assembly back up and
reinstall its retaining pins and cotter pins.
CAUTION
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
Mirror.
2. TOOLS
• Flat screwdriver, 1/4".
• 3 mm Allen wrench.
• 10 mm flat wrench.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
WARNING
GREAT CARE SHOULD BE TAKEN TO AVOID TOUCHING THE MIRROR (NO FINGER
PRINTS) AND TO AVOID DAMAGING THE FILTER WHEEL, WHICH IS EXTREMELY FRAG-
ILE AND LOCATED JUST ABOVE THE MIRROR
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
Filter wheel.
2. TOOLS
• Flat screwdriver, 1/4".
• 5 mm Allen wrench.
• 8 mm flat wrench.
• Circlip pliers.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Removal of filter wheel
1. Set tube housing arm to convenient position.
2. Switch OFF the Senographe electrical power.
3. Remove tube housing arm covers (see Job Card D/R 101 - Removal of Covers on page 539, section
5-3).
4. Remove collimator light shield box (one mounting screw).
5. Remove the front rod retaining the collimator (two spring clips).
6. On tube housing arm distribution board 800PL6, disconnect connectors XJ6 and XJ11.
CAUTION
In the following operations concerning the filter wheel and motor, take great care TO
AVOID TOUCHING THE MIRROR.
7. Remove the filter motor mounting screws, one each side of motor (5 mm Allen wrench).
8. Remove the motor, complete with filter wheel.
9. Remove the nut and washer, retaining the filter wheel spindle to the support plate (8 mm flat wrench).
10. Separate the spindle from the wheel by removing the circlip.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
Gas spring.
2. TOOLS
• Service Terminal.
• Flat screwdriver, 1/4".
• 8 mm Allen wrench.
• Set of steps (for access to top of column).
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
CAUTION
For safety, the two 8 mm screws are installed using thread locking compound (loctite or
similar). An extension will probably be required on the Allen wrench when slackening the
screws.
8. Remove clamp on front edge, at bottom of column (two bolts; 7 mm flat wrench).
9. Lower column and insert new gas spring (inner plunger downwards), next to the existing gas spring,
in the corner where the motor is located.
10. Raise column to maximum height (gas spring is then not under load).
11. Try to move the gas spring. If no movement is possible on the upper and lower mounting rods, use
the column maintenance menu on the Service Terminal to raise the column, very gently, to the upper
mechanical stop.
12. Remove the upper and lower gas spring mountings to release the spring (two small rods, secured by
locking pins - no tool required).
GAS SPRING
CLAMP
COLUMN MOTOR
CAUTION
Apply thread locking compound (loctite or similar) to the two 8 mm screws before installa-
tion.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• Blank DOS formatted HD 3.5 floppy disk.
2. TOOLS
• None.
3. SAFETY PRECAUTIONS
• No specific safety precautions are applicable.
4. PREREQUISITES
Before performing the Back-up the system must be fully functional.
In order to ensure that the system is functional, perform one acquisition before starting the backup pro-
cedure.
On the Browser, open exam, compress a phantom, and perform an acquisition.
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions. Check that the
image is displayed on the AWS display. Check that only the message S23 is displayed on
the X-Ray console at the end of the exposure.
5. BACKUP/RESTORE PROCEDURE
Backup and Restore procedures are described on the following pages.
5-1. Introduction
When a Backup procedure is performed, the following operations occur:
• If a Backup 1 file already exists on the AWS disk, it is renamed to Backup 2.
• A new backup file named Backup 1 is created on the AWS disk. This contains:
- AWS configuration data.
- IDC configuration data.
- Senographe data (Generator and Gantry parameters).
• The AWS configuration data may also be copied to a floppy disk. No IDC or Senographe backup data
are written to the floppy.
It is possible to carry out a Restore procedure in several ways:
• AWS configuration data can be restored from Backup 1 or Backup 2, (both located on AWS hard
disks), or from the backup floppy diskette.
• IDC data can be restored from the AWS disk file Backup 1 or Backup 2.
• Senographe data can be restored from the AWS disk file Backup 1 or Backup 2.
Notice:
A system backup is recommended after each change of configuration of any part of the system,
and after each set of calibrations.
A system backup is not recommended after a single calibration or configuration change when the
change is to be followed by more changes. Each time that a system backup is made, the current
AWS file backup Backup 2 is lost (overwritten by Backup 1), and this must be taken into account
when considering a new backup.
Notice:
When a complete reinstallation of the AWS is performed, the system backups are lost. Always
check the compatibility before restoring the IDC parameters (when the IDC subsystem is replaced
or the IDC software version is upgraded). Always check the compatibility of parameters when re-
storing ADS data from floppy disk. Call your On-Line Center for details.
9. If the backup was also performed on the floppy disk, then remove it and label it with the name and
date of the backup and keep it safely.
7. A message indicating successful completion is displayed at the end of the restore procedure.
8. If IDC data has been restored, the IDC must be rebooted. See section 5-4.
9. If the restore is not completed successfully, see section 6-3.
10. For Senographe systems using ADS versions 17.4.5 and above, if AWS has been restored, you
must reload the Senographe system’s IP Filters so that the newly declared network host has access
through the Senographe system’s firewall via the DICOM protocol. To do this, perform the following
sub-steps:
a. From behind the Browser, launch a command window
A command window appears.
b. Execute the IPFreload.sh script, by entering:
IPFreload.sh
c. When the Password: prompt appears requesting you to enter the root password, enter:
operator
An End of script message appears. The newly declared network host can now access the
Senographe system.
6. TROUBLE-SHOOTING NOTES
Use the information in the following sections as a guide in trouble-shooting backup/restore problems.
Backup 1
/export/home/iqst/subsystems/ads/backup/current/
/export/home/iqst/subsystems/dmr/backup/current/
IDC /export/home/iqst/subsystems/idc/backup/current/
Complete directory
/idc (160 M) Next Backup
about 200 files
Backup 2
/export/home/iqst/subsystems/ads/backup/previous/
/export/home/iqst/subsystems/dmr/backup/previous/
/export/home/iqst/subsystems/idc/backup/previous/
JobCardD/R019-Back-up/Restoreprocedure-ManualrecordsheetsChapter 12
General configuration. Copy the current settings into the table below.
2.
Filter name:
Circle the current value Note current value of the parameter
Patient level:
Patient Name Begins with / Contains / Is
Patient ID Begins with / Contains / Is
Exam level:
Exam description Begins with / Contains / Is
Performing Physician Begins with / Contains / Is
Referring physician Begins with / Contains / Is
Exam modality MG / DX N/A
Exam date Between / Before / After / On
Exam time
Series level:
Series description Begins with / Contains / Is
Series Type SCPT / RAW /PROCESSED N/A
Application level:
Apply this filter up to the Patient / Exam / Series N/A
selected level
3.
Filter name:
Circle the current value Note current value of the parameter
Patient level:
Patient Name Begins with / Contains / Is
Patient ID Begins with / Contains / Is
Exam level:
Exam description Begins with / Contains / Is
Performing Physician Begins with / Contains / Is
Referring physician Begins with / Contains / Is
Exam modality MG / DX N/A
Exam date Between / Before / After / On
Exam time
Series level:
Series description Begins with / Contains / Is
Series Type SCPT / RAW /PROCESSED N/A
Application level:
Apply this filter up to the Patient / Exam / Series N/A
selected level
Layout:
Filter:
Record the current filter names for local and remote lists. If none, write "None".
Sort:
For each parameter, circle the currently selected option:
Sort exams by: Date / Identifier / Description / Performing Physician / Referring Physician
Modality: MG / DX
Auto push
Circle the current selection: Auto Push ON / OFF .
If Auto Push is ON, use the table below to enter the names in the Remote Host window, and circle the
selected push criterion for each host:
Remote Host Name Criterion
Raw / Proc / Both / None
Raw / Proc / Both / None
Raw / Proc / Both / None
Raw / Proc / Both / None
Raw / Proc / Both / None
Auto print
Circle the current selection: Auto Print ON / OFF .
If Auto Print is ON, enter Dicom printer information in the table below For each named printer, note the
name, the selected print mode and the selected number of copies; click the Printer properties button to
obtain the selected print parameters: Parameters shown in square brackets in the table (e.g., [Fit to film])
are default values which normally do not change. Copy this sheet if you need additional space.
Dicom printer Name Criterion Criterion
Print mode [Fit to film]
Number of Copies
Printer properties
Format [standard]
Media type Paper / Clear film / Blue film
Destination Magazine / Processor
Film orientation Portrait / Landscape
Magnification type [Cubic]
Film size [8 in by 10 in]
Annotations
Record the annotation settings: place a cross in the box beside each option currently selected:
Annotation level Selected annotations Printing annotations
Patient information
Acquisition date and time
Full Hospital information Model 1
Partial X-ray parameters Model 2
None Anatomical information Model 2
Custom Processing Information
Display parameters
Measurements
Auto Windowing
Circle the current selection: Standard / High / Low / User .
Quality check
Circle the current selection: OK / NOT OK .
Auto Delete
Circle the current selection: Auto Delete ON / OFF .
If Auto Delete is ON, use the table below to record the auto delete profile: place a cross in the box beside
each of the options currently selected:
Raw images sent Raw images committed Both images committed
Processed images sent Processed images commit- Processed images
ted printed
Both images sent
Names
Use the table below to record the currently entered names:
Operators Performing Physicians Referring Physicians
- Printer 1:
DICOM printer parameters
Hostname :
Network address :
Port number :
Layouts :
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Configuration information :
Smoothing factor :
Trim : No
- Printer 2:
Hostname :
Network address :
Port number :
Layouts :
10 in x 12 in W H 14 in x 17 in W H
10 in x 14 in W H 24 cm x 24 cm W H
11 in x 14 in W H 24 cm x 30 cm W H
Configuration information :
Smoothing factor :
Trim : No
1. SUPPLIES
Lithium battery.
2. TOOLS
• Soldering iron.
• DMR data diskette.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
None.
5. PROCEDURE
CAUTION
Before removing generator CPU board 400PL3, back-up the generator parameters, to
ensure that these parameters (normally saved using battery power) are not lost while the
battery is being changed - see D/R Job Card D/R 019 - Back-up/Restore procedure on page
475.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GENERATOR CPU BATTERY.
1. SUPPLIES
Capacitor box.
2. TOOLS
• 8 mm flat wrench.
• 10 mm flat wrench.
• 4 mm Allen wrench.
3. SAFETY PRECAUTIONS
• Switch OFF mains power supply.
• Check residual voltage (inverter supply).
4. PREREQUISITES
None.
5. PROCEDURE
5-1. Removal of filtering capacitors
Refer to Illustrations1 and 2.
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539).
2. Switch OFF the electrical power supply, both in the main cabinet and on the rotary switch in the gen-
erator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
S2 before proceeding.
4. Remove screws S1 and S2 (10 mm flat wrench), and remove the two resonant capacitors, RC1 and
RC2, together with their upper plate.
5. Remove screw S3, followed by screws S4, S5 and S6 (8 mm flat wrench).Remove screws S7 and
S8, followed by screws S9 and S10 mounting the capacitor box on the "Inverter" panel (4 mm Allen
wrench).
6. Remove the capacitor box.
S1 S4
C7+
C7 C5 C3 C1+ C1
S5
S3 C1-/C2+
C8+/C7-
C8 C6 C4 C2- C2
S2 S6
C8-
RC1 RC2
S3
S9, S10
S1 S2
CAPACITOR BOX
S7, S8
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• HT block, equipped kV/mA.
• HT grease.
2. TOOLS
• Ammeter.
• Mammo kV peak meter.
• 8 mm flat wrench.
• X-ray waveform meter RMI 233 and oscilloscope (see Section 3, below).
3. SAFETY PRECAUTIONS
• X-ray emission safety precautions are applicable.
• If only the kV/mA board is being changed (not recommended) then the HT probe frequency
response must be calibrated. This requires the use of tool RMI 233 and an oscilloscope. Not calibrat-
ing the HT probe frequency response may result in non-compliance with CDRH standards (see
below) and will affect the AOP behaviour (incorrect breast thickness measurement during pre-expo-
sure).
4. PREREQUISITES
None.
5. PROCEDURE
CAUTION
The HT block and kV/mA board assembly is factory calibrated. DO NOT ATTEMPT TO
ADJUST POTENTIOMETER P1 (HT probe frequency compensation).
CAUTION
Incorrect adjustment results in wrong radiological thickness measurement during the pre-
exposure in AOP mode. When the adjustment is correct a normal exposure with 40 mm of
plexiglas in AOP mode, and an exposure aborted just after pre-exposure in the same con-
ditions, should display the same radiological thickness on the technical parameter display.
HV RISETIME
V
1 CORRECT
RESPONSE
UNSATISFACTORY
2 FOR AEC/AOP
UNSATISFACTORY
3 FOR AEC/AOP &
NON-COMPLIANCE
WITH CDRH !
7. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW HT BLOCK AND kV/mA BOARD
1. SUPPLIES
• None.
2. TOOLS
• 2.5 mm Allen wrench.
3. SAFETY PRECAUTIONS
• None.
4. PREREQUISITES
• None.
5. PROCEDURE
Refer to illustration 1.
1. Insert the plate in the guideway with the teeth engaged (Item 3).
2. Using the 2.5 mm Allen wrench, loosen the M5 Allen screw (Item 2) securing the left side of the guide
shaft (Item 1).
3. Keeping the magnification plate in contact with the bearing plate, and with the tooth (Item 3) in its
housing, pull the latching handle assembly (Item 1) to bring the tooth into contact with the edge of its
housing, and so removing play.
4. Tighten the M5 Allen screw (Item 2) securing the left side of the guide shaft.
5. Check that there is no play in the two magnification positions.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• Arm Angle Sensor.
2. TOOLS
• Small flat screwdriver.
3. SAFETY PRECAUTIONS
• No specific safety precautions are applicable.
4. PREREQUISITES
Note:
Automatic view selection: The Senographe 2000 D system normally provides automatic selec-
tion of the view name, which is displayed on the X-ray console. View selection depends on the val-
ue of the compression arm angle and on the laterality (L or R) selected by the operator. This
function is active by default; it depends upon correct operation of the Arm Angle Sensor. Continued
operation in degraded mode (as described in the o.m.) is possible after failure of the angle sensor,
by disabling automatic view selection, as follows:
- Set the bit 8 of switch B1 on Generator CPU board to access INSTALL menu of X-ray Console;
- Enter menu: SETUP/ARM/VALID/INSTAL/CONFIG/ANGLE/NO
• Remove Compression Arm front covers. See Job Card D/R 101 - Removal of Covers on page 539,
section 5-3-2.
5. PROCEDURE
5-1. Disassembly of Arm Angle Sensor
1. Locate Arm Angle Sensor at the front bottom of Compression arm.
2. Disconnect connector (1) of Angle Sensor cable
(at top of compression arm).
4
5-2. Reassembly
1. Reverse disassembly procedure.
CAUTION
5
Take care to remount correctly the angle
sensor. Potentiometer is seen from opera-
tor side.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW ARM ANGLE SENSOR.
1. SUPPLIES
Replacement board
2. TOOLS
• Set of Allen wrenches.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
When handling circuit boards, take precautions against damage by ESD (electro-static discharge).
4. PREREQUISITES
CAUTION
Gantry parameters are saved in CPU board memory. If possible, ensure that a backup of
these parameters has been made before removing the board. If not, it will be necessary to
recalibrate the gantry after changing the board. Refer to Job Card D/R 019 - Back-up/
Restore procedure on page 475.
5. PROCEDURE
5-1. Removal and replacement of the gantry CPU board
1. Switch OFF the Senographe electrical power.
2. Remove the column cover (CPU side only); refer to Job Card D/R 101 - Removal of Covers on page
539.
3. Remove the two screws securing the CPU board 800PL3 (2.5 mm Allen wrench); remove the board.
4. Install the replacement board and secure it with the two screws.
5. Reinstall the column cover (CPU side).
6. COMPLETION
• If no Gantry parameter backup is available, or the restore is not successful, the Gantry must be reca-
librated. If this is necessary, perform the following calibrations in the order given:
- CAL 010 Tube Tilt Calibration
- CAL 012 Collimator Format Calibration
- CAL 019 Light Beam Centering
- CAL 009 Compression Arm Angle Calibration
• After restoration of Gantry parameters from the backup or by recalibration, make the following check:
- VF 008 IQ Tools Flat Field Test.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GANTRY CPU BOARD.
1 SUPPLIES
Generator CPU Board
2 TOOLS
Set of Allen wrenches
3 SAFETY PRECAUTIONS
No specific safety precautions are applicable.
When handling circuit boards, take precautions against damage by ESD (electro-static discharge).
4 PREREQUISITES
CAUTION
Generator parameters are saved in CPU board memory. If possible, ensure that a backup
of these parameters has been made before removing the board. If not, it will be necessary
to recalibrate the generator after changing the board. Refer to Job Card D/R 019 - Back-up/
Restore procedure on page 475.
5 PROCEDURE
5-1 Removal the faulty Generator CPU board
1. Switch OFF the Senographe electrical power.
2. Remove the generator front panel (CPU side) to reveal the Generator CPU board 400PL3; refer to
Job Card D/R 101 - Removal of Covers on page 539.
Generator
CPU Board
2 Generator
2
Control Board
3. Remove the five screws (1) (4 mm allen wrench) that secure the Generator CPU board 400PL3 to
the Generator cabinet.
4. Gently pull and forwards the Generator CPU board 400PL3 to remove it from the two grey connec-
tors (2) on the Generator Command board.
Generator
CPU Board
1 Generator
1
Control Board
2. Attach the five screws (2) (4 mm allen wrench) to secure the new Generator CPU board 400PL3 to
the Generator cabinet.
3. Make sure that the X2 jumper (3) to the left of the battery is in the horizontal position as indicated.
CAUTION
This jumper must NEVER be removed from position X2 and must NEVER be placed in
position TP1. If this jumper is either removed or placed in position TP1, the generator CPU
RAMs are totally erased, necessitating a TOTAL RE-CALIBRATION of the generator.
4. Make sure that the red switch block has the following configuration.
1 : OPEN
2 : OPEN
3 : OPEN
4 : OPEN
5 : OPEN
6 : OPEN
7 : OPEN
8 : CLOSED
6 COMPLETION
• If no Generator parameter backup is available, or the restore is not successful, the Generator must
be recalibrated. If this is necessary, perform the following calibrations in the order given:
- Job Card CAL 001 - Heater Current Scale Factor. on page 191
- Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor on page 195
- Job Card CAL 004 - X-Ray Tube mA Measurement on page 203
- Job Card CAL 005 - Calibration of kV Scale Factor on page 205
- Job Card CAL 003 - X-Ray Tube Heater Current on page 199
- Job Card CAL 017 - AOP Calibration on page 237
• After restoration of Generator parameters from the backup or by recalibration, carry out the following
calibration:
- Job Card CAL 016 - Half-Value Layer Measurement on page 233
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GENERATOR CPU BOARD
1 SUPPLIES
• Generator Command Board 400-PL1
2 TOOLS
• Standard Tool Box
3 SAFETY PRECAUTIONS
• X-ray emission safety precautions are applicable.
4 PREREQUISITES
None
5 PROCEDURE
5-1 Removal of the Generator Command board 400-PL1
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Command board 400-PL1.
2. Switch OFF the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
S2 before proceeding.
RC1 RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the res-
onant capacitors are fully discharged before you handle the Generator Command board.
4. The Generator Command board is located on the top left of the Generator. Disconnect all the cables
from the Generator Command board and make a mental note where they connect to. Be sure not to
move them too much so it will be easier to re-connect them later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
5. Remove the eight screws (1) that secure the Generator Command board (4 mm allen wrench) to the
Generator chassis, and carefully remove the defective Generator Command board.
6. Make a note of the defective Generator Command board’s current jumper settings. There are two
sets of jumpers JP1/JP2 below the XJ8 connector, and JP3/JP4 above the XJ8 connector. These
jumpers determine the room lamps and door configuration.
7. Put the defective Generator Command board in an anti-static bag.
2. Attach the eight allen screws (1) (4 mm allen wrench) to secure the Generator Command board to
the Generator chassis.
3. Connect all the cables to the new Generator Command board as summarized in the diagram and
table below.
XJ6
XJ2
XJ4
XJ3
XJ9
XJ7
XJ10
XJ1 XJ8
XJ5
XJ13
2
3
5. If the customer wants a different lamp and door configuration to before, then set jumpers JP1 and
JP2 as required according to the table below. Place unused jumpers in the parking positions JP3 and
JP4.
Note:
If there is no door switch, jumpers JP1 and JP2 should both be present (case 4 in the table).
8. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
9. Wait until the Gantry boot is complete, and check that no error has been reported.
If the Generator Command board is operating correctly, then the LED states on the Generator Com-
mand board are as follows:
• green DS1 LED is OFF • red DS8 LED is OFF
• yellow DS2 LED is OFF • green DS9 LED ON
• green DS3 LED is OFF • yellow DS10 LED is OFF
• red DS4 LED is ON • green DS11 LED ON
• yellow DS5 LED is OFF • red DS12 LED is OFF
• green DS6 LED is ON • red DS13 LED is OFF
• yellow DS7 LED ON
10. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
6 COMPLETION
Carry out the following calibrations:
- Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor on page 195
- Job Card CAL 001 - Heater Current Scale Factor. on page 191
- Job Card CAL 005 - Calibration of kV Scale Factor on page 205
- Job Card CAL 003 - X-Ray Tube Heater Current on page 199
- Job Card CAL 017 - AOP Calibration on page 237
1 SUPPLIES
• Generator Interface Board 400-PL2
2 TOOLS
• Standard Tool Box
3 SAFETY PRECAUTIONS
• X-ray emission safety precautions are applicable.
4 PREREQUISITES
None
5 PROCEDURE
5-1 Removal of the Generator Interface board 400-PL2
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Interface board 400-PL2.
2. Switch OFF the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
S2 before proceeding.
RC1 RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the res-
onant capacitors are fully discharged before you handle the Generator Interface board.
4. The Generator Interface board is located on the middle right of the Generator. Disconnect all the
cables and optical fibers from the Generator Interface board and make a mental note where they
connect to. Be sure not to move them too much so it will be easier to re-connect them later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
5. Remove the five screws (1) that secure the Generator Interface board (4 mm allen wrench) to the
Generator chassis, and carefully remove the defective Generator Interface board by pulling it down-
wards away from the Generator CPU board.
2. Attach the five allen screws (1) (4 mm allen wrench) to secure the Generator Interface board to the
Generator chassis.
3. Connect all the cables to the new Generator Interface board as summarized in the diagram and table
below.
XJ1
XJ4
XJ2
XJ11
XJ10
4. Ensure that all the Test Point (PT) connectors (labelled PT1, ... etc.) on the Generator Interface board
are open.
5. Ensure that all the Test Point (TP) connectors (labelled PT1 to TP53) that are to the right of the XJ2
connector on the Generator Interface board are open.
6. Switch ON the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position I).
7. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
8. Wait until the Gantry boot is complete, and check that no error has been reported.
If the Generator Interface board is operating correctly, then the LED states on the Generator Interface
board are as follows:
• yellow DS1 LED is ON
• yellow DS2 LED is ON
• yellow DS3 LED is ON
• yellow DS4 LED is ON
• yellow DS5 LED is ON
• yellow DS6 LED is ON
• yellow DS7 LED is ON
• yellow DS8 LED is ON
• yellow DS9 LED is ON
• green DS10 LED is OFF
• green DS11 LED is OFF
• green DS12 LED is ON
• green DS13 LED is ON
• green DS14 LED is ON
• red DS15 LED is OFF
9. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
6 COMPLETION
Carry out the following calibrations:
- Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor on page 195
- Job Card CAL 001 - Heater Current Scale Factor. on page 191
- Job Card CAL 005 - Calibration of kV Scale Factor on page 205
- Job Card CAL 003 - X-Ray Tube Heater Current on page 199
- Job Card CAL 017 - AOP Calibration on page 237
Job Card D/R 032 - Generator Supply Command Board 200-PL2 Chapter 12
1 SUPPLIES
• Generator Supply Command Board 200-PL2
2 TOOLS
• Standard Tool Box
3 SAFETY PRECAUTIONS
• X-ray emission safety precautions are applicable.
4 PREREQUISITES
None
5 PROCEDURE
5-1 Removal of the Generator Supply Command board 200-PL2
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Supply Command board 200-PL2.
2. Switch OFF the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
S2 before proceeding.
RC1 RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the res-
onant capacitors are fully discharged before you handle the Generator Supply Command
board.
4. The Generator Supply Command board is located on the bottom right of the Generator. Disconnect
all the cables from the Generator Supply Command board and make a mental note where they con-
nect to. Be sure not to move them too much so it will be easier to re-connect them later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
5. Remove the four nuts (1) (8 mm open ended wrench) that secure the Generator Supply Command
board (tbd mm open-ended wrench) to the Generator chassis, and carefully remove the defective
Generator Supply Command board. The top left nut also attaches a black cable to the Generator
Supply Command board – do not morve this cable to far as you will re-connect it when you install the
new Generator Supply Command board.
6. Put the defective Generator Supply Command board in an anti-static bag.
2
3
2. Attach the black cable (1) that you originally removed to the top left thread, and secure it by attaching
a nut (2) to the top left thread (8 mm open-ended wrench).
3. Attach the other three nuts (3) (8 mm open-ended wrench) to secure the rest of the Generator Supply
Command board to the Generator chassis.
4. Connect all the cables to the new Generator Supply Command board as summarized in the diagram
and table below.
XJ11 XJ4
F3-2
XJ9 XJ8
XJ1
XJ3
D27-AK
TP10 XJ6
XJ10
XJ7
C1P
XJ2
M1P
XJ5
7. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
8. Wait until the Gantry boot is complete, and check that no error has been reported.
If the Generator Command board is operating correctly, then the LED states on the Generator Com-
mand board are as follows:
• green DE1 LED is ON
• red DE2 LED is or OFF
• red DE3 LED is OFF
• clear N1 LED is ON
9. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
6 COMPLETION
None.
1 SUPPLIES
• Generator Relay Board 200-PL4
2 TOOLS
• Standard Tool Box
3 SAFETY PRECAUTIONS
• X-ray emission safety precautions are applicable.
4 PREREQUISITES
None
5 PROCEDURE
5-1 Removal of the Generator Relay board 200-PL4
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Relay board 200-PL4.
2. Switch OFF the electrical power supply on the rotary switch in the generator cabinet (position 0).
3. Switch OFF the external electrical power supply from the Power Distribution Box (PDB) in the room.
WARNING
It is extremely important that you switch off the external power supply on the room’s PDB
because you will be working in close proximity to where the external voltage arrives into
the Generator.
4. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
S2 before proceeding.
RC1 RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the res-
onant capacitors are fully discharged before you handle the Generator Command board.
5. Switch off the external power supply that runs between the room’s lamps and the cables (1) that are
connected to the Generator Relay board.
WARNING
The lamp cables contain a live voltage from an external source. It is extremely important
that you switch off the external power supply to the lamp cables because you will be han-
dling them in order to remove Generator Relay board.
2
3
3 !
Ensure that the external
power from the room’s PDB
has been switched OFF be-
fore you start to handle the
Generator Relay board.
6. The Generator Relay board is located on the side of the Generator, behind the Generator Interface
board. Make a note of the defective Generator Relay board’s current lamp and door cable configura-
tion, as these determine how the customer’s room lamps and door operate with the Senographe sys-
tem. Disconnect the room and door cables (1) from the Generator Relay board.
7. Carefully disconnect the data cable (2) from the Generator Relay board . Be sure not to move it too
much so it will be easier to re-connect it later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
8. Remove the four screws (3) that secure the Generator Relay board (4 mm allen wrench) to the Gen-
erator chassis, and carefully remove the defective Generator Relay board.
9. Put the defective Generator Relat board in an anti-static bag.
2
1
2. Attach the four allen screws (1) (4 mm allen wrench) to secure the Generator Relay board to the
Generator chassis.
3. Carefully re-connect the data cable (2) to the Generator Relay board . The red line of the ribbon cable
must be on the right hand side of the connector.
4. Reconnect the customer’s lamp and door cables (3) exactly how they were connected before.
5. Re-establish the external power supply to the room’s lamps.
6. Switch ON the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position I).
7. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
8. Wait until the Gantry boot is complete, and check that no error has been reported.
9. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
6 COMPLETION
None.
The procedure for replacing a faulty IDC can depend on the following:
• The current AWS software version
• The current IDC hardware (Dione 1, 2, 3 or 4)
• The availability of replacement IDC hardware
Before deciding the course of action for replacing the IDC, you must first:
• Follow the steering guide given on the following page.
• Review and comply with the hardware and software version compatibility information given in Chap-
ter 13 System Evolution on page 605.
LEGEND
SITE TYPE CHECK
Decision
The FE has two replacement The FE has two replacement The FE needs to order:
options: options IDC DIONE 3 Processor Assembly 2346842
IDC DIONE 2 IDC DIONE 2 or IDC DIONE 4 Processor Assembly 2375961
IDC DIONE 3 or 4 IDC DIONE 3 or 4 IDC Dione 3 and 4 Application Software (ver 3.2.1) 2380803
DR_100.fm
GE Healthcare Senographe 2000 D Acquisition System
2
2
7 3
3
1
6
6
IDC - Dione 1:
5 2
6 8
1. SUPPLIES
None
2. TOOLS
• Metric Allen wrenches (including 5.5 mm).
• Large flat screwdriver.
• Slim flat blade (knife or similar).
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
4. PREREQUISITES
None
4. Do not touch screws (4). Undo hex bolt (6) by 2 or 3 turns (accessible through a slot at rear of the
base); this method retains correct alignment of covers with safety stop switches.
5. Slide the complete half-cover towards you to remove it.
6. Perform the procedure in reverse order for replacement.
BE CAREFUL NOT TO PINCH OR DAMAGE CABLES.
Note:
It is possible to remove only one column half-cover.
ILLUSTRATION 1 - COVER SECURING SCREW LOCATION
22
55
3
3
11
4
4
66
WARNING
Be careful when touching the tube housing, as its temperature can be up to 80 °C (about
180 °F)
5-3-1. Removal and reinstallation of tube housing arm lower covers
Refer to Illustration 2.
1. Using a flat blade, remove the plastic caps - four around the rotation axis and two at the bottom end
of the arm (three in each half-cover).
2. Set the arm in the horizontal position, tube on the right, and remove the half-cover mounting screws
(1, 2, and 3).
3. Lift the half-cover and remove it.
4. Rotate the arm through 180 degrees.
5. Repeat 2 and 3, above, for the other half-cover, but removing mounting screws 4, 5, and 6.
6. To reinstall the arm lower covers, carry out the above operations in reverse order.
ILLUSTRATION 2 - TUBE HOUSING ARM LOWER COVERS - MOUNTING SCREW LOCATIONS
4
1
2 5
6
3
CAUTION
Reinstall spacer plate E as quickly as possible. It will stay in place when one of the half-
covers has been reinstalled. To prevent plate P from falling, do not set the compression
arm in the vertical position until at least one half-cover has been installed.
5 B
6
7
8
3
P
4
CAUTION
1. SUPPLIES
• Image Receptor Power Supply
2. TOOLS
• 5 mm wrench.
• 7 mm wrench.
• small screwdriver.
3. SAFETY PRECAUTIONS
WARNING
The Senographe must be powered off.
4. PREREQUISITE
• Remove Senographe column covers. See D/R Job Card D/R 101 - Removal of Covers on page 539.
5. PROCEDURE.
5-1. Disassembly of Power Supply
Refer to Illustration 1.
1. Switch off the Senographe.
2. Locate the defective power supply (6)
mounted on the left of the Senographe col- 1
umn.
3. Disconnect the AC mains connector (3)
and the two low voltage connectors (1)
(one to Image Receptor and one to IDC).
4. Release the two securing clamps (4, 5)
located at bottom of power supply chassis 7 2
(two hex 5 mm nuts).
5. Remove the two hex 5 mm securing 6 3
screws and washers (2, 7) holding the top
of the power supply chassis. Take care not
to lose the screws.
5 4
5-2. Reassembly
• Reverse the disassembly procedure.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• Image Receptor and its floppy disk with parameters.
2. TOOLS
• Right-angled flat screwdriver.
• Set of metric Allen wrenches.
• 7 mm hex wrench.
• Thread locking compound (Loctite blue).
3. SAFETY PRECAUTIONS
WARNING
If the casing is punctured, remove the detector using protective gloves and dust masks.
Send the protective items for disposal along with the defective detector.
WARNING
The DMR senographe must be powered OFF.
4. PREREQUISITES
• Remove Bucky (or Breast holder).
• Remove Compression Arm covers for access (refer to Job Card D/R 101 - Removal of Covers on
page 539).
5. PROCEDURE
CAUTION
When disconnecting and connecting coolant hoses on the image receptor connector
panel, the panel should be facing downwards (i.e., normal position), to minimize the risk of
coolant spilling or splashing onto the adjacent electrical connector.
CAUTION
CAUTION
WARNING
Drain all coolant from the detector before it is stored or shipped. Shipping a detector
which contains coolant may cause irreparable damage. This is especially important in win-
ter, when there is a danger of freezing.
5-2. Reassembly
• Reverse the disassembly procedure
• Check the Conditioner fluid level and top up as necessary. Proceed as follows
CAUTION
When performing any of the following procedures, be careful to avoid spillage of coolant,
especially onto or near electrical connections. If any coolant is spilled, it must be cleaned
up immediately.
Note:
A document describing an alternate procedure is provided in the coolant kit. For maximum safety
and minimum risk of spillage, we recommend using the procedure given below:
1. Remove the reservoir cap and check the liquid level.
2. If necessary, add liquid until it reaches the bottom of the cap threads.
3. To flush air from the circuit; proceed as follows:
- Switch on the unit (switch ON the MDR circuit breaker and press the Conditioner ON button in the
generator cabinet).
- As the coolant circulates and air bubbles are flushed from the coolant circuit, the coolant level
falls. Add liquid as necessary until the level is steady at the bottom of the cap threads.
4. Replace the reservoir cap when you are satisfied that the level is correct.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE 2000 D IS NOW OPERATIONAL WITH THE NEW IMAGE RECEPTOR
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2 Chapter 12
NOTE: BEFORE REPLACING THE IDC UNIT YOU MUST READ AND FOLLOW ALL INSTRUCTIONS
GIVEN IN Job Card D/R 100 - IDC Replacement Steering Guide on page 535.
1. SUPPLIES
• IDC Dione 2 unit 2286100 or, for US only, T3486EJ
• Diskette supplied with the Image Receptor (Detector).
• Blank DOS formatted diskette for backup of AWS parameters via Backup/Restore Service functional-
ity.
• FFDM-IDC Software Media Set:
- If AWS is 17.2.3 or higher: FFDM-IDC Version FFDM2.2.2, 2387366
- If AWS is 17.2: FFDM-IDC Version FFDM2.1.5, 2369993 (FMI 11496)
2. TOOLS
• 5 mm wrench; 4 mm Allen wrench; small flat and cruciform screwdrivers.
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment correctly and switch OFF the
Senographe 2000D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4. PREREQUISITES
• For security reasons, before FE arrival on site, the customer must archive onto CDROM or PACS all
patient images present on the AWS and any review workstation if present.
• BEFORE REPLACING THE IDC UNIT YOU MUST:
- Read and follow all instructions given in Job Card D/R 100 - IDC Replacement Steering Guide on
page 535.
- Review and comply with the hardware and software version compatibility information given in
Chapter 13 System Evolution on page 605.
• Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
• Current system backup. See Job Card D/R 019 - Back-up/Restore procedure on page 475.
5. PROCEDURE.
5-1. Summary
The following list summarizes the steps described in this document.
These steps must be followed in order when replacing an IDC Dione 1 or 2 unit with a Dione 2
unit:
1. Disassembly (removal) of the existing IDC Dione 1 or 2 unit.
2. Reassembly (installation) of the replacement IDC Dione 2 unit. Do not connect fiber optic cables
at this point.
3. Load IDC software from the IDC Application Software CD-ROM (to determine which version of IDC
software to load, see Section 1).
4. Using diskette supplied with Image Receptor, carry out the Detector Replacement procedure.
5. Reset the Senographe 2000D system by powering it OFF/ON.
6. Connect the fiber-optic cables.
7. Return the defective IDC (section 8).
8. US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
Note:
Note locations of disconnected cables.
1
6. Undo the Velcro strips (4) attaching the IDC unit to the
tray. 4
Hit the Return key. One minute later the message below is displayed:
directory iqst/install created
Transferring IDC files from CDROM to AWS...
IDC files transfer from CDROM to AWS is completed
5. Boot IDC using the "JUMPSTART 2.2" diskette: Insert the JUMPSTART 2.2 diskette into the IDC dis-
kette drive (NOT the AWS diskette drive!) and reboot IDC by pushing the reset button on the IDC.
6. Load the IDC Application CD into the AWS CD drive, then install the release:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} script_release idc↵
1. Shut down the Senographe 2000 D system by clicking the button on the Browser.
2. When the system is powered off, power it on again by pushing the ON button on the X-Ray console.
3. If the message System is operational appears on the screen, the Senographe 2000 D is now
operational. If not, verify that the various connections are correctly made.
4. Make an acquisition.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for the present Job Card
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
• US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
IDC - Dione 2
4 5
7 3 7
1
1
6
6 8
This section must be detached and given to the QC Technologist or Medical Physicist at the facility.
Nature of the Upgrade
If the IDC or AWS is upgraded to provide some feature corrections, this upgrade can impact the calibra-
tion of the Senographe 2000D. In particular, if an AWS software upgrade from cold is performed during
this system modification, or if the IDC Hardware is replaced and the IDC software is updated, then it is
expected that detector calibration files will be lost. If this should happen, substantial re-calibration is
required and subsequent in-person mammography equipment evaluation by a medical physicist will be
required. Additional details are provided in the next section.
As per quality mammography standard 21CFR 900.12(e)(10) and subsequent guidance developed by
the FDA, any software upgrade is considered as a Major Repair.
As a consequence, a mammography equipment evaluation shall be conducted after this upgrade and
before the customer uses the system to image patients.
The Field Engineer (FE) must notify the facility that they must inform their physicist that the upgrade is
going on and that the physicist’s services might be needed in case an AWS or IDC software installation
from cold is required and the FE has to calibrate the detector system.
Unless otherwise noted, tests to be performed can be found in the Senographe 2000 D QAP: Quality
Control Tests For MQSA Facilities.
The FE will check the boxes below to identify the outcome of the upgrade and inform the facility of its
responsibilities with regard to the mammography equipment evaluation. The tests that need to be per-
formed are detailed below.
This test is not routinely performed as part of the quality assurance program for the Senographe 2000 D.
However, it is considered to be part of the quality assurance program for the specific purpose of this
upgrade and it is expected that it can be readily performed by the Quality Control Technologist. Conse-
quently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight”
according to an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this
mammography equipment evaluation can be performed by the QC Technologist in consultation with the
Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
• Sec. 1-8: AOP Mode and SNR Check: This test is routinely performed by the Quality Control Technol-
ogist as part of the quality assurance program for the Senographe 2000 D. Consequently, the mam-
mography equipment evaluation may be performed under “Medical Physicist Oversight” according to
an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this mammog-
raphy equipment evaluation can be performed by the QC Technologist in consultation with the Medi-
cal Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
Note:
Before performing the calibrations, the FE should refer to Job Card CAL 000 - Calibration Interac-
tions on page 187.
Since the detector calibration affects the gain maps and conversion factor, the tests that must be done
are (section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for
MQSA Facilities, QC Manual.):
Important:
• If any test failure is found, it shall be corrected and the correction confirmed before doing patient
examinations.
• Testing records must be kept on customer site (facility’s responsibility).
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4Chapter 12
NOTE: BEFORE REPLACING THE IDC UNIT YOU MUST READ AND FOLLOW ALL INSTRUCTIONS
GIVEN IN Job Card D/R 100 - IDC Replacement Steering Guide on page 535.
1. SUPPLIES
• IDC Dione 3 unit 2346842 or IDC Dione 4 unit 2375961
• Diskette supplied with the Image Receptor (Detector).
• Blank DOS formatted diskette for backup of AWS parameters via Backup/Restore Service functional-
ity.
• Only if AWS is 17.2: AWS Application Software version 17.3 5113760
• FFDM-IDC Software Media Set FFDM-IDC Version FFDM3.2.1 2380803
• IDC Dione 3 or 4 Optical Fiber 2340426
• IDC Dione 3 or 4 Troubleshooting Loop Back Cable 2350524
2. TOOLS
• 5 mm wrench; 4 mm Allen wrench; small flat and cruciform screwdrivers.
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment correctly and switch OFF the
Senographe 2000D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4. PREREQUISITES
• For security reasons, before FE arrival on site, the customer must archive onto CDROM or PACS all
patient images present on the AWS and any review workstation if present.
• BEFORE REPLACING THE IDC UNIT YOU MUST:
- Read and follow all instructions given in Job Card D/R 100 - IDC Replacement Steering Guide on
page 535.
- Review and comply with the hardware and software version compatibility information given in
Chapter 13 System Evolution on page 605.
• Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
• Current system backup. See Job Card D/R 019 - Back-up/Restore procedure on page 475.
5. PROCEDURE.
5-1. Summary
The following list summarizes the steps described in this document.
These steps must be followed in order when replacing an IDC Dione 1 or 2 unit with a Dione 3 or
4 unit:
1. Only if current AWS version is 17.2: Upgrade AWS software to 17.3 using the AWS Application Soft-
ware CD-ROM specified in Section 1.
2. Disassembly (removal) of the existing IDC Dione 1 or 2 unit.
3. Replace the existing IDC-DMR Fiber Optic Cable for IDC Dione 1 or 2 (2226619) with the IDC-DMR
Fiber Optic Cable for IDC Dione 3 or 4 (2340426). This fiber optic cable is part of the Bulkhead/IDC-
AWS-UPS Black Harness.
4. Reassembly (installation) of the replacement IDC Dione 3 or 4 unit. Do not connect fiber optic
cables at this point.
5. Load IDC software from the IDC Application Software CD-ROM specified in Section 1.
6. Using diskette supplied with Image Receptor, carry out the Detector Replacement procedure.
7. Reset the Senographe 2000D system by powering it OFF/ON.
8. Connect the fiber-optic cables.
9. Return the defective IDC (section 7).
10. US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9 of the present Job Card), detach it and give it to the QC Technologist or Medical Physicist
at the facility.
Note:
Note locations of disconnected cables.
1
6. Undo the Velcro strips (4) attaching the IDC unit to the
tray. 4
Hit the Return key. One minute later the message below is displayed:
directory iqst/install created
Transferring IDC files from CDROM to AWS...
IDC files transfer from CDROM to AWS is completed
5. Boot IDC using the "JUMPSTART 2.2" diskette: Insert the JUMPSTART 2.2 diskette into the IDC dis-
kette drive (NOT the AWS diskette drive!) and reboot IDC by pushing the reset button on the IDC.
6. Load the IDC Application CD into the AWS CD drive, then install the release:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} script_release idc↵
1. Shut down the Senographe 2000D system by clicking the button on the Browser.
2. When the system is powered off, power it on again by pushing the ON button on the X-Ray console.
3. If the message System is operational appears on the screen, the Senographe 2000D is now
operational. If not, verify that the various connections are correctly made.
4. Make an acquisition.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for the present Job Card
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
• US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
IDC - Dione 2 (for information only): IDC - Dione 1 (for information only):
4 5 5 2
2
7
7 3
3
1
1
6
6 8
This section must be detached and given to the QC Technologist or Medical Physicist at the facility.
Nature of the Upgrade
If the IDC or AWS is upgraded to provide some feature corrections, this upgrade can impact the calibra-
tion of the Senographe 2000D. In particular, if an AWS software upgrade from cold is performed during
this system modification, or if the IDC Hardware is replaced and the IDC software is updated, then it is
expected that detector calibration files will be lost. If this should happen, substantial re-calibration is
required and subsequent in-person mammography equipment evaluation by a medical physicist will be
required. Additional details are provided in the next section.
As per quality mammography standard 21CFR 900.12(e)(10) and subsequent guidance developed by
the FDA, any software upgrade is considered as a Major Repair.
As a consequence, a mammography equipment evaluation shall be conducted after this upgrade and
before the customer uses the system to image patients.
The Field Engineer (FE) must notify the facility that they must inform their physicist that the upgrade is
going on and that the physicist’s services might be needed in case an AWS or IDC software installation
from cold is required and the FE has to calibrate the detector system.
Unless otherwise noted, tests to be performed can be found in the Senographe 2000 D QAP: Quality
Control Tests For MQSA Facilities.
The FE will check the boxes below to identify the outcome of the upgrade and inform the facility of its
responsibilities with regard to the mammography equipment evaluation. The tests that need to be per-
formed are detailed below.
This test is not routinely performed as part of the quality assurance program for the Senographe 2000 D.
However, it is considered to be part of the quality assurance program for the specific purpose of this
upgrade and it is expected that it can be readily performed by the Quality Control Technologist. Conse-
quently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight”
according to an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this
mammography equipment evaluation can be performed by the QC Technologist in consultation with the
Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
• Sec. 1-8: AOP Mode and SNR Check: This test is routinely performed by the Quality Control Technol-
ogist as part of the quality assurance program for the Senographe 2000 D. Consequently, the mam-
mography equipment evaluation may be performed under “Medical Physicist Oversight” according to
an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this mammog-
raphy equipment evaluation can be performed by the QC Technologist in consultation with the Medi-
cal Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
Note:
Before performing the calibrations, the FE should refer to Job Card CAL 000 - Calibration Interac-
tions on page 187.
Since the detector calibration affects the gain maps and conversion factor, the tests that must be done
are (section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for
MQSA Facilities, QC Manual.):
Important:
• If any test failure is found, it shall be corrected and the correction confirmed before doing patient
examinations.
• Testing records must be kept on customer site (facility’s responsibility).
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4Chapter 12
NOTE: BEFORE REPLACING THE IDC UNIT YOU MUST READ AND FOLLOW ALL INSTRUCTIONS
GIVEN IN Job Card D/R 100 - IDC Replacement Steering Guide on page 535.
1. SUPPLIES
• IDC Dione 3 unit 2346842 or IDC Dione 4 unit 2375961
• Diskette supplied with the Image Receptor (Detector).
• Blank DOS formatted diskette for backup of AWS parameters via Backup/Restore Service functional-
ity.
• FFDM-IDC Software Media Set FFDM-IDC Version FFDM3.2.1 2380803
2. TOOLS
• 5 mm wrench; 4 mm Allen wrench; small flat and cruciform screwdrivers.
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment correctly and switch OFF the
Senographe 2000D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4. PREREQUISITES
• For security reasons, before FE arrival on site, the customer must archive onto CDROM or PACS all
patient images present on the AWS and any review workstation if present.
• BEFORE REPLACING THE IDC UNIT YOU MUST:
- Read and follow all instructions given in Job Card D/R 100 - IDC Replacement Steering Guide on
page 535.
- Review and comply with the hardware and software version compatibility information given in
Chapter 13 System Evolution on page 605.
• Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
• Current system backup. See Job Card D/R 019 - Back-up/Restore procedure on page 475.
5. PROCEDURE.
5-1. Summary
The following list summarizes the steps described in this document.
These steps must be followed in order when replacing an IDC Dione 3 or 4 unit with a Dione 3 or
4 unit:
1. Disassembly (removal) of the existing IDC Dione 3 or 4 unit.
2. Reassembly (installation) of the replacement IDC Dione 3 or 4 unit. Do not connect fiber optic
cables at this point.
3. Load IDC software from the IDC Application Software CD-ROM specified in Section 1.
4. Using diskette supplied with Image Receptor, carry out the Detector Replacement procedure.
5. Reset the Senographe 2000D system by powering it OFF/ON.
6. Connect the fiber-optic cables.
7. Return the defective IDC (section 7).
8. US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
Note:
Note locations of disconnected cables.
1
6. Undo the Velcro strips (4) attaching the IDC unit to the
tray. 4
Hit the Return key. One minute later the message below is displayed:
directory iqst/install created
Transferring IDC files from CDROM to AWS...
IDC files transfer from CDROM to AWS is completed
5. Boot IDC using the "JUMPSTART 2.2" diskette: Insert the JUMPSTART 2.2 diskette into the IDC dis-
kette drive (NOT the AWS diskette drive!) and reboot IDC by pushing the reset button on the IDC.
6. Load the IDC Application CD into the AWS CD drive, then install the release:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} script_release idc↵
1. Shut down the Senographe 2000D system by clicking the button on the Browser.
2. When the system is powered off, power it on again by pushing the ON button on the X-Ray console.
3. If the message System is operational appears on the screen, the Senographe 2000D is now
operational. If not, verify that the various connections are correctly made.
4. Make an acquisition.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for the present Job Card
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
• US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
IDC - Dione 2 (for information only): IDC - Dione 1 (for information only):
4 5 5 2
2
7
7 3
3
1
1
6
6 8
This section must be detached and given to the QC Technologist or Medical Physicist at the facility.
Nature of the Upgrade
If the IDC or AWS is upgraded to provide some feature corrections, this upgrade can impact the calibra-
tion of the Senographe 2000D. In particular, if an AWS software upgrade from cold is performed during
this system modification, or if the IDC Hardware is replaced and the IDC software is updated, then it is
expected that detector calibration files will be lost. If this should happen, substantial re-calibration is
required and subsequent in-person mammography equipment evaluation by a medical physicist will be
required. Additional details are provided in the next section.
As per quality mammography standard 21CFR 900.12(e)(10) and subsequent guidance developed by
the FDA, any software upgrade is considered as a Major Repair.
As a consequence, a mammography equipment evaluation shall be conducted after this upgrade and
before the customer uses the system to image patients.
The Field Engineer (FE) must notify the facility that they must inform their physicist that the upgrade is
going on and that the physicist’s services might be needed in case an AWS or IDC software installation
from cold is required and the FE has to calibrate the detector system.
Unless otherwise noted, tests to be performed can be found in the Senographe 2000 D QAP: Quality
Control Tests For MQSA Facilities.
The FE will check the boxes below to identify the outcome of the upgrade and inform the facility of its
responsibilities with regard to the mammography equipment evaluation. The tests that need to be per-
formed are detailed below.
This test is not routinely performed as part of the quality assurance program for the Senographe 2000 D.
However, it is considered to be part of the quality assurance program for the specific purpose of this
upgrade and it is expected that it can be readily performed by the Quality Control Technologist. Conse-
quently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight”
according to an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this
mammography equipment evaluation can be performed by the QC Technologist in consultation with the
Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
• Sec. 1-8: AOP Mode and SNR Check: This test is routinely performed by the Quality Control Technol-
ogist as part of the quality assurance program for the Senographe 2000 D. Consequently, the mam-
mography equipment evaluation may be performed under “Medical Physicist Oversight” according to
an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this mammog-
raphy equipment evaluation can be performed by the QC Technologist in consultation with the Medi-
cal Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
Note:
Before performing the calibrations, the FE should refer to Job Card CAL 000 - Calibration Interac-
tions on page 187.
Since the detector calibration affects the gain maps and conversion factor, the tests that must be done
are (section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for
MQSA Facilities, QC Manual.):
Important:
• If any test failure is found, it shall be corrected and the correction confirmed before doing patient
examinations.
• Testing records must be kept on customer site (facility’s responsibility).
1. SUPPLIES
• Conditioner unit.
• Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List on
page 395 for part number) including:
- Pre-mixed coolant for conditioner.
- Funnel.
- Safety goggles.
- Purge tool 2249359 (short length of coolant pipe with connector).
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2. TOOLS
• Small flat screwdriver.
3. SAFETY PRECAUTIONS
• When filling the Conditioner, take great care to keep coolant away from the vents, the ON/OFF switch
and the power cord connection. Do not immerse the Conditioner in any liquid.
• Dispose of surplus coolant with care as described in the section Surplus Coolant Disposal; refer to
the Caution below.
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR cir-
cuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear goggles when working with the coolant.
• The coolant provided for filling the Conditioner circuit is water protected by a fungicide.
In its undiluted form this fungicide is toxic, but in the solution provided it is very dilute,
and is not dangerous to health if handled correctly. Waste solution in the concentration
used will not cause pollution if disposed of in a non-sensitive environment.
• However, when handling the solution you should treat it with care; avoid unnecessary
contact and wear goggles. See below for First Aid advice.
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse
4. PREREQUISITES
• Review and comply with the hardware and software version compatibility information given in Chap-
ter 13 System Evolution on page 605.
• Remove Generator Cabinet covers as required for access. See Job Card D/R 101 - Removal of Cov-
ers on page 539.
5. PROCEDURE
5-1. Preparation - Conditioner Drain
To drain the Conditioner, proceed as follows:
1. Shut down the entire system by clicking the System Shutdown button on the Browser window.
2. Switch OFF the Generator and MDR circuit breakers in the Generator Cabinet.
3. Prepare the Empty container to receive the used coolant. Place the end of the purge tool into the
container.
4. Disconnect the coolant input pipe from the Conditioner. The pipe connector seals automatically.
5. Connect the disconnected coolant input pipe to the purge tool. The connector is now unsealed, and
coolant can drain into the prepared container.
6. Switch ON the MDR circuit breaker and press the Conditioner ON button in the generator cabinet.
7. Coolant drains into the container, until the “Check Fluid” alarm stops the flow.
8. Switch OFF the MDR circuit breaker.
Note:
The Conditioner is now empty.
9. Label the container containing the drained coolant to indicate the nature of its contents; cross out the
word Empty on the label, and copy the information from one of the coolant containers (Flush or Top-
ping) provided in the kit. See below for disposal.
5. Remove the two front screws (6) and the two rear
screws (5) securing the Conditioner unit to the
generator support.
Note:
Some systems use a nylon strap to secure the
Conditioner instead of the four screws.
5-3. Reassembly
Reverse the disassembly procedure.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• AWS unit.
2. TOOLS
• 5 mm wrench.
• 4 mm Allen wrench
• small flat screwdriver.
• CD-ROM Senographe 2000 D AWS Application Software (supplied with the system).
3. SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down correctly the equipment and switch OFF the
Senographe 2000 D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4. PREREQUISITES
• Review and comply with the hardware and software version compatibility information given in Chap-
ter 13 System Evolution on page 605.
• Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
5. PROCEDURE.
5-1. Disassembly of AWS unit
1. Locate AWS unit (1) inside the AWS Cart.
2. Remove all connected cables from the AWS unit rear
panel.
Note:
1
Note locations of all disconnected cables.
11 10 9 8 12 7
11 1 5 13 10 12 2 5 8 6
CAUTION
It is important to load the same software version as that installed in the old AWS.
• Follow the instructions given in the CD-ROM booklet to install the software.
6. COMPLETION
• Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
1. SUPPLIES
• Software kits supplied with the system
2. TOOLS
• None.
3. SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4. PREREQUISITES
• Wherever possible, a full system backup must be available. Refer to Job Card D/R 019 - Back-up/
Restore procedure on page 475.
5. AWS SOFTWARE
5-1. AWS Full Software Reload
• A full AWS software reload (operating system and application software) may be necessary if, for
example, the AWS unit has been replaced, or if lost or corrupted files make it impossible to run the
application after rebooting, and reloading the application only is not successful.
Use the same AWS software CD-ROMs as used for the current installation (supplied with the system
or supplied for a software update).
CAUTION
If reloading software after a system crash or after replacement of the AWS, it is important
to load the same software version as that previously installed.
• Follow the Install from scratch instructions given in the booklet supplied with the AWS Application
Software CD-ROM to install the software. Before starting the procedure, take note of the require-
ments for Material needed.
• After completing the installation, refer to Job Card D/R 019 - Back-up/Restore procedure on page
475:
- Restore AWS parameters from the backup diskette. If this diskette is not available the procedures
given in Job Card CFG 005 - AWS Configuration on page 139 must be carried out.
- Perform a system backup.
Notice:
If the system backup is not done, no backup for IDC and Senographe parameters will exist.
6. IDC SOFTWARE
6-1. IDC Software Reload or Update from CD-ROM
Software reload from CD-ROM is necessary when the IDC unit has been replaced, or if a new version of
the IDC software must be installed on your system:
• First restore the IDC directory data from the current system backup. Refer to Job Card D/R 019 -
Back-up/Restore procedure on page 475.
• Follow the installation instructions given in the CD-ROM booklet supplied with the IDC Application
Software CD-ROM used for the current installation or supplied for a software update. Remember to
carry out the Detector Replacement procedure (requires the floppy disk containing parameters for the
detector).
7. SENOGRAPHE PARAMETERS
7-1. Senographe Software Reload
• If Senographe parameters have been lost or corrupted, reload them from the current system backup.
Refer to Job Card D/R 019 - Back-up/Restore procedure on page 475.
• If the backup is not available, it will be necessary to recalibrate the Senographe.
1. SYMPTOMS
The detector contains firmware in a PROM mounted on its electronic cards. This firmware can be down-
loaded by IDC in certain cases, namely when the version of the detector is not compatible with IDC ver-
sion.
The symptoms on a system that has corrupted detector firmware are that, at every IDC reboot, you get
an error like the one below if you monitor the boot sequence in a telnet idc window:
IDC-Detector Communication Failed: [AEController:RegulationTask] Booting
detector failed after retries
These symptoms may seem rather similar to a fiber optics communication failure, for example, or any
other failure that prevents IDC from booting, so you should suspect firmware corruption only if the IDC or
the detector has been changed and a software compatibility problem has occurred.
2. SOLUTION
There exists a way to force a detector firmware download from IDC to the detector. Apply it if you think
that the detector firmware is corrupted:
1. Open a command window.
2. Type "telnet idc" with login "target" and password "password".
3. You will see the Vxworks prompt -> on the screen.
4. Type: -> downloadDetectorFW <ENTER>
5. Then you will see some messages on the screen saying that IDC should be rebooted.
6. Reboot IDC, and it's done, the detector should boot normally.
Conditioner
System_evolution.fm
2210405-8 (FRU pn 2210405-8)
GE Healthcare
or OK OK OK OK
2210405-11 (FRU pn 2386318)
NO: cannot be
2210405-14 (FRU pn 2390024) used with IDC OK OK OK
FFDM2.1.4
IDC
IDC Hardware: IDC Hardware:
IDC Hardware:
Dione 1 or 2 Dione 3 or 4
FFDM2.2.2
FFDM2.1.5 same as 2.1.5 FFDM3.2.1
FFDM2.1.4
IDC Software: same as 2.1.4 + dryerless conditioner same as 2.2.2 but for
current ONYX IB
+ address I31/I32 bug + bad pixel map Dione3 and 4
ADS
ADS ADS Software IDC Software FMI ONYX (mandatory) FMI 11496 Kit soft 2387366 (see Kit soft 2380803 (see
ADS Software: Deployment: (mandatory) SN 4513 and 4514) SN 4513 and 4514)
Hardware: Deployment
NO: only ADS 17.2.3 NO: only ADS 17.2.3
FMI ONYX
17.2 OK OK or later can or later can
(mandatory)
be used be used
U10 all configs 17.2.3
ADS/IDC/Conditioner Compatibility Matrix
17.2.10
U10 all configs same as 17.2.3 + new driver for NO: cannot be NO: cannot be
or SB150 5109928 UPS750 + carets correction Kit 5104340 used with IDC used with IDC OK OK
(2x40Gb HD) + SB150 5109928 (2x40Gb HD) FFDM2.1.4 FFDM2.1.5
compatibility
or SB150 5113759 Kit 5113760 used with IDC used with IDC OK OK
+ SB150 5113759 and 5113759-2
(2x80Gb HD) FFDM2.1.4 FFDM2.1.5
(2x80Gb HD) compatibility
or SB150 5113759-2
(2x80Gb HD)
U10 all configs
or SB150 5109928
(2x40Gb HD) NO: cannot be NO: cannot be
17.4.5 OK OK
or SB150 5113759 Kit 5179391-2 used with IDC used with IDC
same as 17.3
(2x80Gb HD) FFDM2.1.4 FFDM2.1.5
or SB150 5113759-2
(2x80Gb HD)
ADS/IDC/Conditioner Compatibility Matrix
Service Manual 2302228-3-100
Senographe 2000 D Acquisition System
Chapter 13
Chapter 13
GE Healthcare Senographe 2000 D Acquisition System
Manufactured by:
GE Medical Systems SCS
BP 34
F78533 BUC CEDEX France