EN

Manuale d’uso e manutenzione

Instruction and maintenance manual
Manuel d’utilisation et d’entretien
Betriebs- und Bedienungshandbuch
Manual de uso y mantenimiento
Instructie- en onderhoudshandleiding
Brugsanvisning brug og vedligeholdelse

SCROLL
FLEMING
11-15
TRANSLATION OF THE ORIGINAL INSTRUCTIONS

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020

EN DECLARATION OF CONFORMITY
The following declaration is attached to the compressor in original copy.
All identification data: manufacturer, model, code and serial number are stamped on EC label.
For any request for copies it is ESSENTIAL to provide ALL the data stamped on EC label.

IT Dichiara sotto la sua esclusiva responsabilità, che il compressore d’aria qui di seguito descritto è conforme a tutte le disposizioni pertinenti delle seguenti direttive comunitarie: 2006/42/CE,
2014/30/UE
Sono state applicate le seguenti norme armonizzate nell'ultima versione pubblicata sulla Gazzetta Ufficiale Europea: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

GB Declares under its sole responsibility that the air compressor described below complies with all relevant regulations of the following EU directives: 2006/42/EC, 2014/30/EU
The following harmonised standards have been applied in the latest version published on the Official Journal of the European Union: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

FR Déclare sous son entière responsabilité que le compresseur d’air décrit ci-après est conforme à toutes les dispositions pertinentes des directives communautaires suivantes: 2006/42/CE,
2014/30/UE
Les normes suivantes harmonisées dans la dernière version publiée au Journal Officiel de l'Union Européenne ont été appliquées: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

DE Erklärt unter ihrer alleinigen Verantwortung, dass der in Folge beschriebene Luftkompressor allen einschlägigen Bestimmungen der folgenden EU-Richtlinien entspricht: 2006/42/EG,
2014/30/EU
Die folgenden Harmonisierten Normen wurden in der jüngsten im Amtsblatt der Europäischen Union veröffentlichten Version angewendet: EN 1012-1, EN 60204-1, EN 61000-6-3,
EN 61000-6-4

ES Declara, bajo su exclusiva responsabilidad, que el compresor de aire descrito a continuación responde a todas las disposiciones pertinentes de las siguientes directivas comunitarias:
2006/42/CE, 2014/30/UE
Se han aplicado las siguientes normas armonizadas en la última versión publicada en el Diario Oficial de la Unión Europea: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

PT Declara sob a sua exclusiva responsabilidade que o compressor de ar descrito a seguir está em conformidade com todas as normas relevantes das seguintes directivas da UE: 2006/42/CE,
2014/30/UE
As seguintes normas harmonizadas foram aplicadas na última versão publicada no Jornal Oficial da União Europeia: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

NL Verklaart onder zijneigen verantwoordelijkheid dat de hieronder beschreven persluchtcompressor voldoet aan alle voorschriften van de volgende EG-richtlijnen: 2006/42/EG, 2014/30/EU
De volgende geharmoniseerde standaards zijn toegepast in de laatste versie gepubliceerd in het Publicatieblad van de Europese Unie:
EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

DK Erklærer under eget ansvar, at luftkompressoren, der beskrives nedenfor, er i overensstemmelse med alle relevante forordninger fra de følgende EU-direktiver: 2006/42/EC, 2014/30/EU
De følgende harmoniserede standarder gør sig gældende for den seneste version, som er offentliggjort i De Europæiske Fællesskabers Tidende: EN 1012-1, EN 60204-1, EN 61000-6-3,
EN 61000-6-4

SE Försäkrar under eget ansvar att den luftkompressor som beskrivs nedan överensstämmer med alla tillhörande föreskrifter i följande EG-direktiv: 2006/42/EG, 2014/30/EU
Följande harmoniserade standarder har tillämpats i den senaste versionen, som publicerats i den Euopeiska unionens officiella tidning: EN 1012-1, EN 60204-1, EN 61000-6-3,
EN 61000-6-4

FI Vakuuttaa omalla vastuullaan, että seuraavassa esitelty ilmakompressori vastaa kaikkia seuraavien Euroopan direktiivien vaatimuksia: 2006/42/EY, 2014/30/EU
Seuraavia harmonisoituja normeja, joiden viimeisin versio on julkaistu Euroopan unionin virallisessa lehdessä, on sovellettu: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

GR Δηλώνει με αποκλειστική δική της ευθύνη, ότι ο συμπιεστής αέρος που περιγράφεται παρακάτω συμμορφώνεται με όλες τις σχετικές διατάξεις των εξής κοινοτικών οδηγιών: 2006/42/EK,
2014/30/EE
Εφαρμόστηκαν οι εξής εναρμονισμένοι κανονισμοί στην τελευταία έκδοση της Επίσημης Εφημερίδας των Ευρωπαϊκών Κοινοτήτων: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

PL Oświadcza na swoją wyłączną odpowiedzialność, że opisana poniżej sprężarka spełnia wszystkie stosowne przepisy zawarte w następujących dyrektywach Unii Europejskiej: 2006/42/EC,
2014/30/UE
Następujące ujednolicone normy mają zastosowanie w najbardziej aktualnej wersji opublikowanej w Dzienniku Urzędowym Unii Europejskiej: EN 1012-1, EN 60204-1, EN 61000-6-3,
EN 61000-6-4

HR Izjavljuje pod vlastitom odgovornošću da dolje opisani kompresor zraka udovoljava svim važećim propisima sljedećih Direktiva EU: 2006/42/EZ, 2014/30/EU
Slijedeće usklađene norme primjenjuju se u najnovijoj verziji objavljenoj u Službenom listu Europske unije:EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

SI Izjavlja pod lastno odgovornostjo, da je v nadaljevanju opisan kompresor za zrak skladen z vsemi določili s področja naslednjih direktiv skupnosti: 2006/42/EU, 2014/30/EU
Uveljavljeni so naslednji harmonizirani standardi zadnje verzije, objavljene v Uradnem listu Evropske skupnosti: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

HU Kizárólagos felelőssége tudatában kijelenti, hogy a lent megnevezett kompresszor megfelel a következő EU irányelvek vonatkozó rendelkezéseinek: 2006/42/EK, 2014/30/EU
Az alábbi harmonizált szabványokat az Európai Unió Hivatalos Lapjában közzétett legutóbbi változatuk szerint alkalmaztuk: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

CZ Prohlašuje s plnou odpovědností, že uvedený vzduchový kompresor splňuje všechna příslušná nařízení následujících směrnic EU: 2006/42/ES, 2014/30/ЕU
Použity byly následující harmonizované normy publikované v Úředním věstníku Evropské unie v nejnovějších verzích: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

SK Vyhlasuje na vlastnú zodpovednosť, že uvedený vzduchový kompresor spĺňa všetky príslušné nariadenia nasledujúcich smerníc EÚ: 2006/42/ES, 2014/30/EÚ
Boli použité nasledujúce harmonizované normy publikované v Úradnom vestníku Európskej únie v najnovších verziách: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

RU Заявляет под свою исключительную ответственность, что воздушный компрессор, описанный ниже, отвечает всем соответствующим положениям следующих европейских
директив: 2006/42/EC, 2014/30/ЕU
Следующие гармонизированные стандарты были применены в последней редакции, опубликованной в правительственном вестнике ЕС:
EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

NO Erklærer under eget ansvar at luftkompressoren her beskrevet er i overensstemmelse med alle krav i de følgende EU-forskriftene: 2006/42/EC, 2014/30/EU
De følgende harmoniserte standardene er brukt i den siste versjonen trykt i den Den europeiske unions tidende (EUT): EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

TR Tek sorumluluk kendisinde olmak üzere, aşağıda açıklanan hava kompresörünün, izleyen AB direktiflerinin ilgili tüm yönetmeliklerine uygun olduğunu beyan eder: 2006/42/EC, 2014/30/UE
Avrupa Birliği'nin Resmi Gazetesi'nde yayınlanan son sürümde, aşağıdaki uyumlulaştırılmış standartlar uygulanmıştır: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

RO Declară pe propria răspundere că compresorul de aer descris în continuare este conform cu toate dispoziţiile în materie ale următoarelor directive comunitare: 2006/42/CE, 2014/30/UE
Au fost aplicate următoarele standarde armonizate în ultima versiune publicată în Jurnalul Oficial al Uniunii Europene: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

BG Декларира на собствена отговорност, че описаният по-долу въздушен компресор отговаря на всички съответни разпоредби на следните директиви на ЕС: 2006/42/EC, 2014/30/EC
Следните хармонизирани стандарти са приложени в най-новото издание, публикувано в Официален вестник на Европейския съюз: EN 1012-1, EN 60204-1, EN 61000-6-3,
EN 61000-6-4

RS Izjavljuje pod ličnom odgovornošću da je dole opisan kompresor vazduha u skladu sa svim važećim propisima sledećih Direktiva EU: 2006/42/EZ, 2014/30/EU
Sledeće usklađene norme primenjuju se u najnovijoj verziji objavljenoj u Službenom glasniku Evropske unije: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

LT Su visa atsakomybe pareiškia, kad žemiau aprašytas oro kompresorius atitinka visus taikomus reglamentus, apibrėžtus šiose ES direktyvose: 2006/42/EB, 2014/30/ES
Toliau nurodyti darnieji standartai buvo pritaikyti naujausioje versijoje, publikuotoje Europos Sąjungos oficialiajame leidinyje: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

EE Avaldab enda täieliku vastutusega, et järgnevalt kirjeldatud õhukompressor vastab kõigile järgmiste EL-i direktiivide eeskirjadele: 2006/42/EÜ, 2014/30/EL
Euroopa Liidu Teatajas avaldatud uusimas versioonis on kohaldatud järgmisi ühtlustatud standardeid: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

LV Pilnībā apstiprina, ka tālāk minētais gaisa kompresors atbilst visiem šādu ES direktīvu noteikumiem: 2006/42/EK, 2014/30/ES
Jaunākajai versijai, kas publicēta Eiropas Savienības oficiālajā laikrakstā, ir piemēroti šādi vienotie standarti: EN 1012-1, EN 60204-1, EN 61000-6-3, EN 61000-6-4

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2 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 GENERAL INFORMATION EN

INDEX

DECLARATION OF CONFORMITY..................................2
GENERAL INFORMATION................................................3
OVERALL DIMENSIONS..................................................5
SAFETY INDICATIONS.....................................................6
INSTALLATION.................................................................8
TECHNICAL FEATURES................................................ 11
START-UP AND OPERATION.........................................12
MAINTENANCE..............................................................20
TROUBLE SHOOTING...................................................24
WIRING DIAGRAM.........................................................25

OUTFIT
The following accessories are supplied with the compressor:
• user’s guide
• anti-vibration elements

Check that the above accessories are available. Once the goods have been delivered and accepted, no complaints are
accepted.

CONDITION OF THE MACHINE WHEN SUPPLIED

Every compressor is shop tested and delivered ready to be installed and to be set at work.

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 3

EN

4
4 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 OVERALL DIMENSIONS EN

00 12
10 5

5
25 48
5
85
1120

G 1”

48
175

5
10
20 0
92
345
130
345

20
0
11 10
30 0 12
10
40

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 5

EN SAFETY REGULATIONS
GENERAL WARNINGS
• The compressor must be used exclusively as indicated in this manual, which must be kept carefully in an easily accessible
place known to everyone, as it must remain with the machine for its entire duration.
• The company in which the compressor is to be installed must appoint a person in charge of the compressor itself. Controls,
adjustments and maintenance interventions are under his responsibility: if this person must be replaced, the substitute must read
the user and maintenance manual and any notes made regarding technical and maintenance interventions carried out up to this
time.
• The Manufacturer declines all responsibility for any damage to persons, animals and things resulting from failure to
observe the rules and warnings described in this manual.
read this page carefully before carrying out any intervention on the compressor

SYMBOLS USED IN THE MANUAL

Several symbols have been used inside the manual, which highlight dangerous situations, give practical advice or simple
information. These symbols are found at the side of a text, at the side of a figure or at the top of a page (in this case they refer to
all subjects considered on the entire page).
Pay attention to the meaning of the symbols.

ATTENTION! REMOVE VOLTAGE!

Highlights an important description regarding:
technical interventions, dangerous conditions,
safety warnings, advice and/or very important
information.
MACHINE AT A STANDSTILL!
Every operation highlighted by this symbol
must only be carried out with the machine at a
standstill.
It is compulsory to deactivate the electric power
supply to the machine before carrying out any
interventions on the machine.
SPECIALISED STAFF!
All interventions highlighted with this symbol
must be carried out exclusively by a specialised
technician.

SYMBOLS USED ON THE COMPRESSOR

Several different labels are applied to the compressor. Their function is most of all to highlight any hidden dangers and to indicate
correct behaviour during use of the machine or in particular situations.

It is of fundamental importance that they are respected.

Warning symbols Prohibition symbols

High temperature risk Do not open hatches when the machine is

functioning

Electric shock risk

If necessary, always use the emergency stop
button and not the line isolating switch

Risk from hot or dangerous gases in the work

area Do not use water to put out fires on electrica
appliances

Pressurised container Obligation symbols

Carefully read the user instructions

Moving mechanical parts

Maintenance in progress

Machine with automatic start-up

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6 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 SAFETY REGULATIONS EN
TO DO:
Make sure that mains voltage corresponds to the voltage indicated on CE plate and that cable of suitable cross-section are
used for electric connections.
Be familiar with emergency stop control and all other controls.
Unplug the connector before any maintenance work, so to avoid accidental start.
Ensure that all parts have been correctly reassembled after any maintenance work.

read this page carefully before carrying out any intervention on the compressor
Keep children and animals off the working area to avoid injuries caused by devices connected to the compressor.
Ensure that temperature of the working environment ranges between +2 and + 40 ºC.
The compressor should be installed and operated in a non-explosive environment.
Leave at least 80 cm free between the compressor and the wall; this will avoid obstructing air passage to the solenoid valves.
Press the emergency button on the control panel only in case of actual need so as to avoid possible damages to people or the
very compressor.
When calling for technical assistance and/or advice, always mention model, code and serial number indicated on CE plate.
Always follow the maintenance schedule specified in the user’s guide.

DO NOT:
Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a certain time after
compressor stops.
Do not position inflammable close to and onto the compressor.
Do not operate the compressor if the power cable is damaged or defective or if connection is unstable.
Do not operate the compressor in wet or dusty environments.
Never aim the air jet at people or animals.
Do not allow unauthorized people to operate the compressor and give them all required instructions.
Do not strike the fans with contusive or metal objects as they could cause sudden breakage during functioning.
Do not allow the compressor to function without the filter and/or air pre-filter.
Do not tamper with safety and adjustment devices.
Never allow the compressor to function with the hatches/panels open or removed.

PRODUCT IDENTIFICATION
The compressor Your have purchased has its own CE plate showing the following data:
1. Manufacturer’s data.
2. Year of manufacture.
3. TYPE = name,
CODE = code,
SERIAL NO. = serial number (to be always mentioned when calling for technical assistance).
4. Tech data: air intake/air delivery, Max. operating pressure, Tank capcity , Rotations per minute, weight.
5. Voltage , frequency , absorption, power.
6. Noise level.

1
TYPE
Modello
3 CODE
Codice
S/N

4 L/MIN bar =
CFM psi =
Tank = 4
RPM

6 dB(A) kg =

V= Hz = A= kW = HP = 5
20.... 2

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EN INSTALLATION

10

9
1
10

3
15

9
4 12
7
2
13

11

6 14
9
11

17

16

14
16
14

8
8 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 INSTALLATION EN
DESCRIPTION OF THE COMPRESSOR

1) Compressor 10) Electric fan

2) Electrical equipment 11) Electric motor
3) Safety valve 12) Electronic controller
4) Final air exchanger 13) Air intake outlet
5) Check valve 14) Cooling air outlet
6) Scroll pump 15) Pressure transducer
7) Solenoid valve 16) Intermediate air exchanger
8) Emergency button 17) Air pre-filter
9) Air filter

UNPACKING AND HANDLING THE MACHINE

When delivered, compressor top is protected by cardboard packing.
Wear suitable protective gloves and then cut outer straps and then remove cardboard from the top. Check the (outer) good
condition of the machine before moving the compressor. Visually check that no parts are damaged. Also ensure that all accessories
are available.
It is forbidden to flip the compressor or to use hooks and/or ropes for the lifting.
Lift the machine using a forklift or pallet truck. Fit the anti-vibration elements into their proper seat and move the machine to
the room chosen for its location with maximum care.
The compressor must stand on a horizontal plane (level) which ensures its stability in relation to its overall dimensions.
You are advised not to obstruct or prevent cooling air exiting the compressor in any way.
Keep all packing materials at least for the warranty period for possible moving. In case of need, it will be safer for delivery to
the technical assistance dept.

LOCATION (Fig.2) 2
The room chosen for the installation of the compressor should
meet the following requirements and comply with what is specified
in the current safety and accident prevention regulations:
• low percentage of fine dust,
• proper room ventilation and size that allow room
temperature under 40°C, with humidity between 30 and 80%. In the
event of inadequate hot air discharge, fit the exhaust fans as high
as possible.
Condensate should be collected either into a pit or a tank.
The dimensions of the spaces are indicative only but it is advisable
to follow them as closely as possible.
Do not leave the unit exposed to weathering.

DEMOLITION
When demolishing the compressor, abide scrupulously by the regulations in force in the country concerned regarding the
protection of the environment.
CER CODES (European waste catalogue): all the compressor components must obligatorily be identified according to the
definitions of the “ewc codes” and disposed of, appointing authorised and specialised firms, absolutely respecting the regulations
in force in the country of demolition.
Then, dispose of packing materials in compliance with current laws.

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EN INSTALLATION
ELECTRICAL HOOK-UP (Fig.3)
• The mains cable should have a cross-section suitable 4
for the machine power and should include no. 3 phase wires
and no. 1 earth wire.
• Between the mains cable and the compressor control
panel a fused switch near the point where the cables go into
the machine is absolutely necessary. The switch should be
at least at 1.7 m from the ground.
• The switch (A) should be easily reached by the operator.
The cables should be of the approved type and installed with
the following grade of protection: minimum IP44.

RESPONSABILITY: the manufacturer declines all responsibility

for any damage caused to persons, animals and/or things due to
the incorrect electrical connection of the compressor.

DAMAGES: failure to respect the above warnings may cause

irreparable damage to the electrical equipment of the compressor
and the consequent voiding of the guarantee.

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 TECHNICAL FEATURES EN
Model 11 15
Technical features kW/HP 2 X 5.5 / 7.5 2 X 7.5 / 10
Working pressure bar g 8 10 8 10
Scroll pump type SL-205 JGB SL-2051 JGB SL-210 JGB SL-2101 JGB
Transmission type type Belt Belt
F.a.d. (ISO 1217 - Annex E) l/min 1240 920 1660 1300
Max final air temperature above ambient °C 10 10
Fan type type Radial Radial
Fan flow rate m3/h 2 x 1300 2 x 1300
Main electric motor type B34 112 B34 112
Main Motor speed rpm 3000 3000
Nominal main motor power kW 2 X 5.5 2 X 7.5
Max. power absorbed, ventilation inc. kW 13 18
Electrical box protection class IP 54 54
Min and Max working ambient temp. °C +2/+40 +2/+40
Noise level (according Pneurop/Cagi
dB(A) 67 67
PN2CPTC2)
Electrical data
Voltage V/Ph/Hz 400/3 ~/50 400/3 ~/50
Auxiliary voltage V/Ph/Hz 110/1~/50 110/1~/50
Start-up absorbed current Amp 170 220
Max. absorbed current, ventilation inc. Amp 2 X 10.8 2 X 14.3
Main motor enclosure/
- IP55/F IP55/F
Insualtion class
Main motor service factor - 1,10 1,10
Protection devices
Max Air temperature °C 225 255 245 255
Air temperature alarm
°C 90 90
(Radiator)
Motor thermal relay setting Amp 2 X 6.8 2 X 10.5
Safety valve setting bar 11 11
Dimensions
Length mm 1012 1012
Width mm 1130 1130
Height mm 1120 1120
Weight kg 500 500
Air outlet size G 1" 1"

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EN START-UP AND OPERATION

CHECKS TO BE CARRIED OUT PRIOR TO 4

START-UP
Before starting the machine for the first time, check that:
• the mains voltage is the same as the voltage on the CE
plate;
• the electric connections have been made using cables
of proper cross-section;
• the main automatic switch (on the wall) is of the correct
type and size;
• electrical connections are intact;
• the internal pipes of the air / oil system are intact.

Main electric switch turned in “0” (OFF) position.

• Connect a suitable plug to the compressor (if any) and
plug in the socket.
• At the first start and all new electricity connection, it is
essential to check the direction of rotation indicated.
If the direction of rotation is wrong the control board send a
message of error and the air compressor does not start.

WORKING CYCLE (Fig.5) 7 1 2 8

5
• On start-up of the motors on the compressor modules (no. 2
units), the compressors (2) start directly and timed slightly apart,
working in fully operational mode and starting to compress the
atmospheric air which is taken in via the air filter (1).
• The compressed air, by crossing the tubing (3), reaches the
radiators (4) and undergoes a first cooling stage.
• The compressed air then passes through the check valve
(5) and the tubing (6) to flow into the final air exchanger (7)
where it undergoes the second cooling stage and separation 3
of condensate.
• The cooled compressed air free of condensate crosses the 9
tubing (8) to enter the pneumatic mains or the external air tank. 1
• The condensate is drained via the tube (9). 2
• Having reached calibration pressure (STOP), the compressor
modules stop. 3
• If the request for air continues, having reached the (START)
pressure, the first compressor module starts again, if a single
compressor module is not sufficient to meet the request for air,
the second module is also then switched on. The control unit
manages the rotation criteria of the compressor modules on 4 5 6
switch on. (see controller chapter).
• If the air request terminates, the machine stops. It remains
in standby to restart in the event of a new air request.
• Each time a compressor module stops, the compressed air
from the mains cannot return to the compressor unit because
the check valve (5) closes.

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12 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 START-UP AND OPERATION EN
CONTROL PANEL Q
The electronic control board, already set during testing, must L4 L5 L6 L7 L8
not be modified (increased pressure is harmful for the motor, the
pumping unit and is not tolerated by other equipment planned
for catalogue rated pressure).
Do not exceed the rated pressure of the machine listed
on the plate, as it may cause damage to the machine. DY

L3 P3

BUTTONS AND LEDS

P4

P2 L2 P1 L1

REF. NAME FUNCTION

L4 Green led Fixed light on: motor 1 rotating at fixed speed.

L5 Green led Fixed light on: motor 2 rotating at fixed speed.

L6 Green led Fixed light on: motor 3 rotating at fixed speed.

L7 Yellow led Fixed light on: motor 4 rotating at fixed speed.

White led Fixed light on: automatic restart inserted.

L8
“AUTO RESTART” Flashing light on: remote control enabled.
• Pressed once, it allows you to enter the programming parameters menu.

• Pressing it again, it allows you to scroll the various programming menus.

White button “PROG”
P3 • Keep this pressed for approx. 5 s in the desired menu to change the
(Programming)
set parameters. Pressing the green “Start” button Ref. P you decrease
the value, pressing the red “STOP” button Ref. P2 you increase the value
set. Pressing again, you confirm the change.
The programming menu is quit automatically after 30 s.
L3 Live voltage signal The display is always on when the compressor is powered
• Pressed, it resets the alarms; On first “click”, it displays the
Yellow button with danger signal,
P4 information on the hours processed; on the second click, it displays
clock “h” - “RESET”
the outlet air temperature.
• Pressed, it starts the compressor;
P1 Green “Start” button “I” symbol “ ” • Pressed with the programming menu enabled, it allows a decrease
in the value set.
L1 Green led On (fixed light) machine started.
2-line x 16 characters, alphanumerical Displays the screen pages relating to setting the work parameters,
DY
LCD display machine status and the alarms (see par. "WARNINGS").
• Pressed, it stops the compressor;
P2 Press the red “STOP” button symbol “ ” • Pressed with the programming menu enabled, it allows an increase
in the value set.
L2 Green led On (fixed light) machine stopping.

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 13

EN START-UP AND OPERATION

SWITCHING ON THE BOARD AND COMPRESSOR START-UP

Machine status STOP

Output 0.0 bar 30°C Temperature
air pressure OUTPUT air

Pressing the start button, the “STOP” machine status changes and displays the loading percentage of the total compressor
capacity, between 0 and 100%.
Each module is activated after a settable first delay time and the next is activated if the loading percentage required persists at
the maximum of the last active module for a time over the value set as the “Start time”.
The start procedure and the instructions of the controller are illustrated below:

STOP
00bar 30°C

:::: xx% After counting the “Delay Time” + “Start time”, module 1 of the
sequence starts.
00bar 30°C On reaching the threshold (100/no. modules)% the count activates of
the “Start Time”. If the request remains above the threshold value (100/
no. of modules) % beyond this time, the 2nd module of the sequence
is activated.

Once the set pressure value has been reached, the pressure is
::::100 % 7.8bar maintained by enabling or disabling the individual modules in the
compressor.
70°C

Activation of the individual module is highlighted by switching on the relevant LED:

- led on = motor rotating
- led off = motor stopped

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14 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 START-UP AND OPERATION EN
ACCESS TO THE USER PROGRAMMING MENU

SAVING ANY PARAMETER TAKES PLACE AFTER 60 SECONDS WITH THE MACHINE POWERED.

To access the “User programming” menu and program the electronic board, proceed as follows:

1 - press the programming “PROG” button

2- scroll the screws by pressing the “PROG” button
3- keep the “PROG” key pressed until the parameter flashes
4- use the keys to change the parameter
5- confirm the change by pressing the “PROG” button
6- scroll the remaining parameters by pressing the "PROG" button to return to the home screen

STOP
0.0bar 30°C

Edit Value

Rotation 0H x 3 sec

SEQ.: 1 2

Confirm Value

Scroll Pages

Pressione lavoro
Loc.Storico
AEnter Code 1
7.5 bar
allarme assente!
0

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 15

EN START-UP AND OPERATION

The screens displayed in sequence, with the possibility of editing the parameter, are listed below:

Page Screen Range Default Selection/Notes

English (ENG) Danish (DAN)
Language ESPAÑOL (ES) Svenska (SVE)
Deutsch (DEU) Norja (NOR)
1 Language English (ENG) Italiana Francois (FRA) Suomi (FIN)
(ITA) РУССКИЙ (РУС)
Cesky (CZ)
Portuguese (PT)
Jezik Polski

Rotation 0H Off = disabled.

Off, 0 = Rotation test 5 min.
2 Rotation 0
0 ÷ 200h 1÷200 = pumping unit sequence rotation
SEQ.: 1 2 time.

Working pressure
Working
3 5 ÷ 15 bar 7.5 5÷ max. default pressure.
pressure
Loc.A 7.5 bar

Log 1
4 Alarms Log 1 ÷ 16 1 Displays the last 16 alarms.
no alarm!

Delay time Sets the delay time to start the additional

5 Delay time 0 ÷ 9.9 s 0.0
pumping units.
5.0 s

Sets the time beyond which a pumping unit

Start time is added to the sequence when a single
6 Start time 0 ÷ 60 s 0s
pumping unit reaches the maximum load
15 s request.

-Load status: C-NO closed contact with

Machine Status motor rotating.
-Indicates alarms: C-NC closed contact with
Loading no alarms.
7 Machine status Load Status status -Indicates running: C-NO closed contact with
start enabled.
-Indicates running 2: C-NO closed contact
with start enabled and remote control enabled.

Enter Code
8 Enter code 0 0 Password for support centre.
0

After 30 seconds, you automatically exit the program.

ACCESS TO SERVICE PROGRAMMING MENU (No password)

Contact the manufacturer.r.

16
16 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 START-UP AND OPERATION
ALARMS/FAULTS :
Alarm
Message Cause
no.
Ambient or supply temperature under
1 Low temperature
the limit set in the program.
Supply temperature over the limit set in
2 High temperature
the program.
H = NTC in short circuit.
3 NTC broken
L = NTC broken or disconnected.
The pushbutton was pressed or the
thermal breakers on the air delivery
4 Emergency active
of each individual pumping unit have
tripped.
Motor/Inverter thermal The thermal relay of one of the motors
5
relay tripped.
The fan motor protection switch
6 (2) Fan thermal switch
(Clicson) has activated.
The electrical connection rotates the
7 Wrong rotation compressor in the wrong direction,
damaging it.
L = Pressure transducer disconnected.
9 TRD broken H = Pressure transducer in short
circuit.
H = NTC short circuit.
10 (1) NTC 2 broken
L = NTC broken or disconnected.
Reading of the pressure transducer
11 High pressure exceeds the value set in the
“MAXIMUM PRESS." parameter.
(1)
If present. (2) The 11-15 kW version has two electric fans.
N.B. Having resolved the fault, the “RESET” key must be pressed.
If the issue returns, contact the local support centre.
FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
EN
Description / Solution
The compressor starts automatically on reaching
the min. temperature set.
It remains on the Alarms log “Temp. off scale”
• Install the compressor indoor, as required by the
manual.
The compressor stops and manual reset is
required, even if the temperature goes under the
max. threshold set.
The writing “High temperature” becomes “Temp.
off scale”.
It remains on the Alarms log “Temp. off scale”
• Check the causes of the faulty heat exchange.
• Use a thermometer to check the NTC probe
reads the temperature correctly.
• Replace the NTC probe.
Connect or replace.
• Release the mushroom button by rotating it (if
present).
• Reset the high temperature protection
thermostats and check the causes of overheating.
• If not automatically resetting, reset thermal relay
• Press the “Reset” button.
• Check the absorbed current values and the
calibration value.
• Press the “Reset” button.
• Check the cause of overheating.
Invert two of the three power supply phases.
Check that the phase sequence device operates
properly.
• Check the connection to the pressure
transducer.
• Replace the transducer.
Connect or replace.
Check: setting of the “MAXIMUM PRESS."
parameter; the pressure transducer; the
compressed air line; operation of the machine.
17
EN START-UP AND OPERATION

WARNINGS:

Alarm
Message Cause Description / Solution
no.

One of the modules has reached the Follow the instructions on the display, carry out
1 Maintenance number of hours set to carry out the maintenance and press the “Reset” button for at
planned maintenance. least 30 s.

RESET KEY FUNCTIONALITY

The “RESET” key allows elimination of the alarms, if present.

STOP
0.0bar 30°C
Pressing the “RESET” key just once, when the machine is not in alarm mode,
displays the total working hours and hours with workload of the machine.

Hours Minutes

Total working hours

Total 0 :0
Load 0 :0 Working hours with
workload

Pressing the “RESET” key a second time, the temperature detected by the
second probe is displayed

TEMPERATURE 2 Probe disconnected /

Probe not present none

TEMPERATURE 2 Probe present: detected

temperature display
10.5°C
Pressing the “RESET” key another time displays the hours counter on motor
1 and the time remaining on first maintenance.
Further pressings of the “RESET” key allow the hours counters of the enabled
modules to be displayed.

Total hours of operation

module 1

0 HH TOTAL 1
Hours remaining to next
1999 HH MAINT. 1 maintenance interval for
module 1

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18 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 START-UP AND OPERATION EN
MACHINE STATUS 6
The machine status function takes place using a clean control
relay placed on the power board.
To use this switching contact, you must act directly on the
terminal board on the electric panel in terminals C (common), AUX1 SM RES J2

NO
NC
NO (normally open) and NC (normally closed), see Fig. 6.

C
The activation of this relay may discriminate the machine
status. These functions are selected in the “User programming”
parameters ref. 7 page 16.

302

300
301
REMOTE ON/OFF STATO
MACCHINA
MACHINE
STATUS
KMV
The compressor can be started/stopped from an external clean
contact (e.g. daily/weekly timer or PLC). 0
The relevant parameter must be set on the control unit.

REMOTE PRESSURE
An external overpressure switch can be connected, bypassing the internal transducer.

REMOTE CONTROL/AUTOMATIC RESTART

You can enable the remote control for automatic switch on/off or the automatic restart function after an electrical power cut.

ENABLING THE REMOTE CONTROL MUST ONLY BE CARRIED OUT BY THE MANUFACTURER'S
TECHNICIAN. CONTACT THE INSTALLATION TECHNICIAN.

WARNING: ENABLING OF REMOTE CONTROL OR AUTOMATIC RESTART POSES THE RESIDUAL RISK
OF SUDDEN RESTART OF THE COMPRESSOR.
AFFIX THE APPROPRIATE INSTRUCTIONS ON THE COMPRESSOR TO PREVENT ANY ACCIDENTS DUE
TO AUTOMATIC RESTART OF THE COMPRESSOR.
IT IS FORBIDDEN TO CARRY OUT ANY MAINTENANCE OR CONTROL OPERATION WITHOUT FIRSTLY
SECTIONING THE COMPRESSOR FROM THE MAIN POWER LINE.

INFORM THE COMPANY SAFETY OFFICER OF THE RESIDUAL RISK DERIVING FROM THE DANGER OF
AUTOMATIC RESTART OF THE COMPRESSOR.

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 19

EN MAINTENANCE
• Correct maintenance is crucial to achieve maximum efficiency of your compressor, and to lengthen its operating life.
• It is also important to comply with the maintenance intervals recommended, but it must be remembered that such intervals
are suggested by the manufacturer in the event that the environmental conditions of use of the compressor are optimal (see
“Installation” chapter).
• The maintenance intervals can therefore be reduced depending on the environmental conditions in which the compressor
operates.
• The maintenance operations described in the table below and on the following pages must be carried out by authorised
staff.

Maintenance table

Type of maintenance Maintenance schedule

work hours o at least

Drain condensate *only if the tank is present - daily

Clean air intake pre-filter cartridge 50 weekly
Check belt tension 500 once a year
Clean air intake filter cartridge 500 once 2 month
Check and clean radiator 1000 once 6 month
Check/replace safety valve - once 6 month
Replace air intake filter cartidge 2000 once a year
Check valve 8000
Belt replacement 8000
Solenoid valves replacement 8000
Replace flexible hoses 8000

* Scroll pump maintenance (see table)

ORIGINAL SPARE PARTS: the original spare parts must be requested exclusively from the manufacturer.

• To verify correct machine operation, perform the followng checks after the first 50 hours of work:

1) Check for proper screw tightening: in particular the power electric connection screws
2) Visually check that all fittings seal properly
3) Check the belt tension and if necessary, reset it
4) Check fastening scroll pump and panels
5) Check fastening of the scroll pump and motors
6) Check room temperature.
7) Clean the scroll pump

BEFORE MAINTAINING THE MACHINE ALWAYS PERFORM THE FOLLOWING:

√ Press the machine automatic stop button (do not use the emergency button).
√ Power the machine off by means of the wall outer switch.
√ Close the line cock.
√ Before removing the safety panels, wait for the INNER HOT PARTS to cool.
√ Remove fairing and/ or panels.

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20 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 MAINTENANCE EN

Scroll pump maintenance table

Module Module
Items Detail 5,5-7,5 5,5-7,5

8Bar 10Bar
Noise Check Daily
Vibration Check Daily
8000 hrs 4000 hrs
Bearings Regrease
4 years* 2 years*
Seals 8000 hrs 4000 hrs
Repleace
(Tip seals) 4 years* 2 years*
Duct packing (1) 8000 hrs 4000 hrs Running
Repleace hours
Duct packing (2) 4 years* 2 years*
Fan duct 8000 hrs 4000 hrs -
Clean Period
Fan cover 4 years* 2 years*
Cooling fan 8000 hrs 4000 hrs
Clean
Cooling fins 4 years* 2 years*
8000 hrs 8000 hrs
Pulley Check
4 years* 4 years*
24000 hrs 16000 hrs
Scroll pump Replace
12 years* 8 years*

*Consult our office or our authorized specialist.

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 21

EN MAINTENANCE
CLEANING/REPLACING THE FILTERING
ELEMENT (Fig.7) 7
With the compressor stopped, remove the lid D and carefully
clean the filtering element D1 using compressed air from the
inside towards the outside. Check, against the light, for the
presence of possible tears and if necessary, replace it.
The filtering element and the lid should be mounted with care,
so that no dust can enter the compression unit.
Never allow the compressor to function without the filtering D1
element. D

CLEANING THE RADIATOR (Fig.8)

It is recommended that in case of over temperature anomalies
and however, at least once a year that the radiator is cleaned. 8
Proceed as follows:
position a sheet of protective plastic under the radiant pack;
spray (with a washing + detergent gun) from inside towards
the outside;
check that the air flows correctly by means of the radiator.

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22 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020
 MAINTENANCE EN
TENSIONING/REPLACEMENT:
DRIVE BELTS (Fig.9) 9
a) Start-up:
On start-up or after replacing the drive belt, you need to
1. check tension, reading the values indicated in the table
(column A), following the instructions in point b;
2. after the first 30 minutes of operation, stop the machine; wait
approx. 30 minutes (cooling); check the tension reading the
values indicated in table (column B), following the instructions
in point b. B1
b) Tension control:
Use a suitable measuring instrument that determines with
precision the belt tension degree by means of a frequency
measuring device in order to perform this control.
Operate as follows:
- place the microphone of the measuring instrument near to the
belt (about half way) and hit the belt with a wrench.
- read the value detected by the instrument and if different from
the values indicated in the table (9A) (column A new belt, column
B run-in belt) adjust the tension:
Value higher = belt too tight
Value lower = belt too loose

c) NB: The operations relating to the belt should be carried out C

with the compressor stopped and the front door and right side C2 C1
panel removed.
For adjustment :
- loosen bolt B1 and adjust tension with the screws C1 and C2.
(to tighten use the screws in an anti-clockwise direction);
- implement adjustment, following the frequency values indicated
in the table, tighten the bolt B1.
Check the frequency value again and if necessary, repeat the
operation.
For adjustment :
- loosen bolt B1 and nd act on screw C1 and C2 loosening
belt C until completely loose (to loosen use the screws in an
clockwise direction);
- Remove the belt and replace it with a new one.
After replacing, check the belt tension as described in point a.
9A
Run-in tensioning frequency
Tension Hz (A)
Working pressure (bar) Hz (B)
5.5 7.5 5.5 7.5 kW
8 64 65 56 57 Tensioning
frequency
10 64 65 56 57 Hz

SAFETY VALVE
The safety valve is tested and calibrated by the manufacturer
in compliance with standards in force. 10
Functionality testing of the safety valve must be carried out by
authorised people

CLEANING AND REPLACING THE PRE-FILTER

PANEL (Fig.10)
• Remove the pre-filter A rom his home. A
• Wash with water and soap solution, dry it completely
and reposition before restarting the machine.

REPLACING THE FLEXIBLE HOSES

Loosen the hose fittings, replace them and tighten with force
the fittings.

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 23

EN TROUBLESHOOTING

Problem Cause Remedy

Motor stopped (thermal relay op- Voltage too low Check voltage, press Reset and then restart.
eration signal)
Overtemperature Check motor absorption and relay setting. In case of
regular absorption press Reset and restart.

Safety valve opening Pressure too high Check the pressure settings.

Sensor for compressor Room temperature too high Improve ventilation

temperature triggered
Radiator clogged Clean radiator with solvent

Cooling fan does not start Check the electric fan motor.

Compressor performance low Air filter dirty or clogged Clean or replace filter

Compressor hardly starts Voltage too low Check mains voltage

Tube leaking Tighten fittings

Electric source is not turned on Tourn on electric source

Unit does not start
Electric source is not correctly Connect correctly
connected
Scroll pump ailure Fix or replace

Pressure does not increase Leakage on piping Inspect piping

Scroll pump rotates backward
Change phases
Clogged intake filter Clean or replace

Safety valve activates Failure or safety valve Replace

Failure or pressure setting Readjust

Abnormal noise Scroll pump rotates backward Chack rotation and change phases
Belt slip Readjust belts
Motor failure Inspect, fix or replace
Loosened bolts Inspect and tighten

24
24 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020

WIRING DIAGRAM FLEMING 11-15 400/3/50 EN
PE SB 22
L1 FU1 L7 (0) TC (0) FU5 22
R (15)
012
22
12
L2 FU2 L8
015 QM2
S (0) 0

L3 FU3 FU4 ST2 220°

(110) 111
T (400) 0110
110
35 29
L9 QM1
OPTIONAL
+ -
L1 L2 L3 ST1 220°

KR
22
ST BP ST2
16 18 15 30
22 34
FUV 22 22
34 22
SQ (***) CD PR
20
33 27
23 26 24 25

L11
V+ V-

L10

L12
I> I> I> I> I> I>
QM1 QM2 33 23
CAVO FLAT
20 A SCHEDA DISPLAY
FLAT CABLE
KM1 KM2 KMV CASSETTA
32 30 TO DISPLAY BOARD

U5 V5 W5 20 22 DERIVAZIONE
U1 V1 W1 U2 V2 W2 (***) BORDO MACCHINA
CAR BORDER

+12V

+12V
GND

GND
ROT

4/20

4/20

10V
+12
EM
TM

CD
PR
TV

S
S

0
DERIVATION BOX
M20x1,5
CABINA
ELETTRICA
W5 20 21 22
J3 J4 TRD AUX J5 JP2
ELECTRIC V5
CABINET
U5

D
900

CAVO 7G1

(**)
(**)
(**)

(**)
(**)
(**)
M20x1,5

MC1 MC2 MV1 MV2

3 3 3 3 STV2 JP1
12/15V
MOTORE MOTORE MOTORE MOTORE Q
COMPRESSORE 1 COMPRESSORE 2 ELETTROVENTOLA ELETTROVENTOLA
COMPRESSOR MOTOR 1 COMPRESSOR MOTOR 2 RAFFREDDAMENTO
RAFFREDDAMENTO
(5.5-7.5kW) (5.5-7.5kW)
J8 AUX2 AUX1 SM RES J2
COOLING FAN MOTOR
COOLING FAN MOTOR
1 PROT.TERMICHE 2 J1

NO

NO

NO

NO

SC

ST
NC

NC

NC

NC

TR

EV
FU
LI
C

N
F
MOTORI
ELETTROVENTOLE
PE

PE

Q RAFFREDDAMENTO
W5
U5
V5
20
22
21

THERMAL PROTECTION 17 111 3 7 111

COOLING FAN MOTOR
STV1
SC

302

300
301
M16x1,5 M16x1,5 SC KM2
E.VENTOLA E.VENTOLA STATO
RAFFREDDAMENTO 1RAFFREDDAMENTO 2
MACCHINA
COOLING
FAN MOTOR 1
COOLING
FAN MOTOR 2 ALIMENTAZIONE MACHINE
STATUS
KMV KM1
SCARICO
CONDENSA 0 0 0
L1 L2 L3 SC 24 25 22 22 22 26 27 33 34 34 35 35 V- V+ U5 V5 W5 20 22
300

302
301

WATER
CONDENSATE DRAIN

PROTEZIONI TERMICHE E.VENTOLE RAFFREDDAMENTO

THERMAL PROTECTION COOLING FAN MOTOR
LINEA ELETTROVENTOLE RAFFREDDAMENTO 1-2
(ELECTRICAL POWER SUPPLY) COOLING FAN MOTOR 1-2
SCARICO CONDENSA CASSETTA DERIVAZIONE BORDO MACCHINA
CAR BORDER DERIVATION BOX
(WATER CONENSATE DRAIN)SC
SONDA TEMPERATURA STATO MACCHINA
(TEMPERATURE PROBE) (MACHINE STATUS)
SETTAGGIO PRESSIONE REMOTO TRASDUTTORE PRESSIONE
REMOTE PRESSURE SETTING (PRESSURE TRANDUCER)
COMANDO ON-OFF REMOTO TERMOSTATO SICUREZZA 220° N.2
(REMOTE ON/OFF) (SAFETY THERMOSTAT) 220° N.2
MICRO FINE-CORSA PROTEZIONE SCROLL TERMOSTATO SICUREZZA 220° N. 1
SCROLL PROTECTION SWITCH (SAFETY THERMOSTAT) 220° N.1

kW 11 kW 15
  Ref.   Denomination

TC Trasformatore (TRASFORMER) Pr.0/230/400 Sec.0/115(80VA) 0/15(20VA)

SB Pulsante di emergenza (EMERGENCY BUTTON)
FU1.FU2.FU3.FUV Fusibili ceramici (CERAMIC FUSES) 10,3X38 1AaM
FU4-FU5 Fusibile ceramico (CERAMIC FUSE) 10,3X38 1AgG
KM1-KM2 Contattore compressori (COMPRESSOR CONTACTOR) bob.110 V 50/60 Hz 5,5 kW(*) 7,5 kW(*)
KMV Contattore E.Vent. raffreddamento (Cooling fan Contactor) bob.110 V 50/60 Hz 4 kW(*) 4 kW(*)
QM1-QM2 Protezioni termiche compressori (COMPRESSORS THERMAL PROTECTION) (10-16A) (10-16A)
ST1-ST2 Termostati di sicurezza 220° (SAFETY THERMOSTAT 220°)
STV1-STV2 Protezioni termiche ventilatori (FAN MOTOR OVERLOAD PROTECTION)
SQ Micro fine-corsa protezione Scroll (SCROLL PROTECTION SWITCH)
BP Trasduttore di pressione (PRESSURE TRANSDUCER) 0-16 Bar 4-20 mA  
KR Dispositivo sequenza fase (PHASE SEQUENCE DEVICE)
SC Fusibile scarico condensa (WATER CONDENSATE DRAIN FUSE) 5-20 800 mA
D Controllore elettronico (ELECTRONIC CONTROLLER) 12VAC  
ST Sonda temperatura (TEMPERATURE PROBE)  
CD Controllo remoto (REMOTE CONTROL)  
PR Settaggio pressione remoto (REMOTE PRESSURE SETTING)
  Sezione cavo motore - Motor cable cross-section (mmq) 4G2,5 4G4
  1) Sez. ausiliari (Auxiliary section )= 1mmq
  2) (*) = 400V AC3
  3) (**) = 400 V
  ALIM. - NERO - BLU - MARRONE - VOLTAGE - BLACK - BLUE - BROWN
UNIRE - GIALLO - VERDE - BIANCO - JOINT IN.: YELLOW - GREEN - WHITE

FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020 25

EN

26
26 FLEMING 11-15 - Cod.197EE0720ML - Rev.5 07/2020