Be Mechanical Engineering Semester 5 2019 December Dloc I Press Tool Design PTD Cbcgs

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B 4
11 1F71 1B9 9C4 4DB 43E EA 81D DD3 364 11B
F C D 4 8 6 1
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D 4 E 8 1 D 3 6 1 A A B B 1 1 7 B
Q.3
Q.2
Q.1
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N.B.
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A 1 D 1 A C D 1 1 1 9 4 D
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27-Nov-2019
i)
v)
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ii)
iv)
iii)
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1D D3 64 1B AA CB D 11 1F 71B 9C 4D B4 3E 81 DD 36 41 BA A
D3 64 11B AA C D B11 1F 71B 9C 4D B4 3E A8 DD 36 41 1BA A CB
64 11B AA C BD B1 1F 71 9C 4D B4 3E A8 1D 36 41 1B A CB DB
11 A C BD B1 11 71 B9 4 B 3E A8 1D D3 41 1B AA CB DB 11
BA AC B B 11 F7 B9 C4 DB 43 A 1D D 64 1B A C D 1 1F
AC BD DB 111 F7 1B9 C4 DB 43 EA 81D D3 364 11B AA AC BD B1 11F 71B
BD B1 111 F71 1B9 C4 DB 43E EA8 81D D3 64 11B AA CB BD B11 11F 71B 9C
B1 11 F71 B9 C4 DB 43E A8 1D D3 641 11B AA CB DB B11 1F 71B 9C 4D
11 F71 B9 C4 DB 43E A 1D D3 64 1B AA CB D 11 1F 71B 9C 4D B4
Blank size
F7 B C4 DB 43 A 81 D 64 11 A C D B1 1F 71 9 4D B 3E operation is required.
1B 9C D 4 EA 81 DD 36 11 BA AC BD B1 11 71 B9 C4 B 43 A
9C 4D B4 3EA 81 DD 36 411 BA AC B B 11 F7 B9 C4 DB 43 EA 81D
4D B4 3E 8 DD 36 41 BA A B DB 111 F7 1B C4 DB 43 EA 81 D
B4 3E A8 1D 36 41 1B A CB DB 11 F7 1B 9C DB 43 EA 81 DD 364
Number of draws
3E A8 1D D3 41 1B AA CB DB 11 1F7 1B 9C 4D 43 EA 81 DD 36 11
vii) Pilots are always hardened.
Percentage reduction
Radius on punches and dies

drawing operation. Determine following.

v) Ejectors is essential for U bending die.
(3) Figurers to the right indicate full marks.

(2) Assume suitable data wherever necessary
ii) Calculate tonnage required for the layout.

F7 B C4 DB 43 A 81 D 64 11 A C D B1 1F 71 9 4D B 3E
ii) Guide bushes and pillars are always hardened
iii) Draw the following views of progressive die.

Page 1 of 2
Duration -3 hours
a) Give reasons for any five of the following statements.
iv) Compound dies are used for close tolerance work parts.
Plan view of bottom assembly and sectional front elevation.

a) Part shown in figure is to be produced on progressive die.
b) Explain construction and working of inverted blanking die.
6411BAACBDB111F71B9C4DB43EA81DD3
i) Draw an economical strip layout. Consider sheet size 300x 1200mm.
Paper / Subject Code: 32605 / Elective - I Press Tool Design
Die clearance, punch diameter and die opening size at each draw
vi) Dowels are located diagonally across each other and as a part as possible.
iii) Segmental die construction is preferred over solid one piece construction.
Marks -80
D3 64 11B AA C D B11 1F 71B 9C 4D B4 3E A8 DD 36 41 1BA A C
i) Grain direction of the strip is a consideration in locating the blank when bending
64 11B AA C BD B1 1F 71 9C 4D B4 3E A8 1D 36 41 1B A CB
A) 0.8 mm thick circular cup as shown in figure no. 2 is manufactured by using deep
11 A C BD B1 11 71 B9 4 B 3E A8 1D D3 41 1B AA CB
BA AC B B 11 F7 B9 C4 DB 43 A 1D D 64 1B A C D
AC BD DB 111 F7 1B9 C4 DB 43 EA 81D D3 364 11B AA AC BD
(1) Question No.1 is compulsory and Answer 3 Questions out of remaining 5 Questions.
BD B1 111 F71 1B9 C4 DB 43E EA8 81D D3 64 11B AA CB BD B

B1 11 F71 B9 C4 DB 43E A8 1D D3 641 11B AA CB DB B11
11 F71 B9 C4 DB 43E A 1D D3 64 1B AA CB D 11
F7 B C4 DB 43 A 81 D 64 11 A C D B1 1
1B 9C D 4 EA 81 DD 36 11 BA AC BD B1 11
20
10
04
06
05
15
9C 4D B4 3EA 81 DD 36 411 BA AC B B 11 F7
4D B4 3E 8 DD 36 41 BA A B DB 111 F7
B4 3E A8 1D 36 41 1B A CB DB 11 F7 1
3E A8 1D D3 41 1B AA CB DB 11 1F7 1B
1T01425 - T.E (Mechanical Engineering) (SEM-V)(Choice Base) / 32605 - Elective - I Press Tool Design
A8 1D D3 641 1B AA CB DB 11 1F 1B 9
1D D3 64 1B AA CB D 11 1F 71B 9C
D3 64 11B AA C D B11 1F 71B 9C
1 B B 7
11 F7 1B C D 43 EA 81 DD 6
B 4
11 1F71 1B9 9C4 4DB 43E EA 81D DD3 364 11B
F C D 4 8 6 1
1F 71B B9C 4D B4 3E A8 1DD D36 41 1BA AA
7 9 4 B 3 A 1D 3 4 1B A C
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B C 4 6
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9C 4D B4 3EA 81 DD 36 411 BA AC B B 11 F7
9C 4D B4 3EA 81 DD 36 411 BA AC B DB 111 F7 1B9
3 D 1 1
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D 4 E 8 1 D 3 6 1 A A B B 1 1 7 B
Q.6
Q.5
Q.4
4D B4 3E A8 DD 36 41 1BA A CB DB 111 F7 1B 9C4 4DB B43
B 3E A8 1D 3 41 1B A CB DB 11 F 1B 9C D 4 EA
B4 43E A8 1D D36 641 1B AA CB DB 11 1F7 71B 9C 4DB B43 3EA 81
A 1 D 1 A C D 1 1 1 9 4 D
76310
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3 A 1 B D 6
I)
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II)
vi)
III)
operation.
d) Compound Die
Shaving and trimming
Write short note on the following.

Coining and embossing

b) Explain methods of Feeding stock in press.

a) Methods of reducing spring back in bending.

Hydraulic press and mechanical press

Page 2 of 2
Drawing force and blank holding force
c) Write safety precautions taken in the press shop.

above its BDC. Take stroke length equal to 10cm.
(Yield strength of material : 350 N/mm2)
determine minimum and maximum shut for a die.

A) Differentiate between the following ( Any two ) :-
---------------------------------
spring loaded when used on material over 1.6mm thick?

6411BAACBDB111F71B9C4DB43EA81DD3
C) Explain with the help of neat sketch working of Combination Die.

the cutting blade inclined at 2degrees, if the percent penetration is 40%.
Paper / Subject Code: 32605 / Elective - I Press Tool Design
A) A press is designed to offer 90 ton of force at 200 crank angle with a stroke of
D3 64 11B AA C D B11 1F 71B 9C 4D B4 3E A8 DD 36 41 1BA A C
64 11B AA C BD B1 1F 71 9C 4D B4 3E A8 1D 36 41 1B A CB
11 A C BD B1 11 71 B9 4 B 3E A8 1D D3 41 1B AA CB
BA AC B B 11 F7 B9 C4 DB 43 A 1D D 64 1B A C D
A 5 mm thick M. S. plate is cut on a shearing machine and length of cut is 550 mm.
AC BD DB 111 F7 1B9 C4 DB 43 EA 81D D3 364 11B AA AC BD

B) Explain various methods of reducing maximum cutting force requirement in a cutting
The shear strength of material is 500N/ sq. mm. find the cutting force requirement with
BD B1 111 F71 1B9 C4 DB 43E EA8 81D D3 64 11B AA CB BD B

15cm.Stroke is variable from 1cm to 15cm.Calculate tonnage available when ram is 3cm
varied from 120 mm to 10 mm. If the bolster plate provided has thickness of 70 mm,
B1 11 F71 B9 C4 DB 43E A8 1D D3 641 11B AA CB DB B11

11 F71 B9 C4 DB 43E A 1D D3 64 1B AA CB D 11
F7 B C4 DB 43 A 81 D 64 11 A C D B1 1
1B 9C D 4 EA 81 DD 36 11 BA AC BD B1 11
20
C) What is direct pilot? What are advantages of direct pilot? Why should indirect pilot be 05
B) A press has minimum DLH of 400 mm and adjustment of ram is 60 mm. Stroke can be 05
10
06
07
06
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4D B4 3E 8 DD 36 41 BA A B DB 111 F7
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3E A8 1D D3 41 1B AA CB DB 11 1F7 1B
A8 1D D3 641 1B AA CB DB 11 1F 1B 9
1D D3 64 1B AA CB D 11 1F 71B 9C
D3 64 11B AA C D B11 1F 71B 9C
1 B B 7

Be Mechanical Engineering Semester 5 2019 December Dloc I Press Tool Design PTD Cbcgs

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Be Mechanical Engineering Semester 5 2019 December Dloc I Press Tool Design PTD Cbcgs

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11 F7 1B C D 43 EA 81 DD 6

4D B4 3E A8 DD 36 41 1BA A CB DB 111 F7 1B 9C4 4DB B43

vii) Pilots are always hardened.

Radius on punches and dies

drawing operation. Determine following.

B1 11 F71 B9 C4 DB 43E A8 1D D3 641 11B AA CB DB B11 1F 71B 9C 4D

ii) Calculate tonnage required for the layout.

iii) Draw the following views of progressive die.

Plan view of bottom assembly and sectional front elevation.

BD B1 111 F71 1B9 C4 DB 43E EA8 81D D3 64 11B AA CB BD B

Shaving and trimming

Write short note on the following.

Coining and embossing

b) Explain methods of Feeding stock in press.

a) Methods of reducing spring back in bending.

Hydraulic press and mechanical press

c) Write safety precautions taken in the press shop.

determine minimum and maximum shut for a die.

spring loaded when used on material over 1.6mm thick?

11 F71 B9 C4 DB 43E A 1D D3 64 1B AA CB D 11 1F 71B 9C 4D B4

AC BD DB 111 F7 1B9 C4 DB 43 EA 81D D3 364 11B AA AC BD

BD B1 111 F71 1B9 C4 DB 43E EA8 81D D3 64 11B AA CB BD B

B1 11 F71 B9 C4 DB 43E A8 1D D3 641 11B AA CB DB B11

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