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HR10/12

SP26/34

Issued with machine serial number ...................................... illustrated parts manual


* See page viii Manuel illustré de pièces détachées
Illustrierte Stückliste
Issue 5 (March 2006) Manual de piezas ilustrado
SCHEMATICS FOR THIS MACHINE
SCHÉMAS RELATIFS À CETTE MACHINE
SCHALTPLÄNE FÜR DIESE MASCHINE
ESQUEMA DE ESTA MÁQUINA

(see serial number on the front of the parts manual)


(voir le numéro de série à l'avant du manuel de pièces détachées)
(siehe Seriennummer vorne auf der Stückliste)
(Ver el número de serie en la portada del manual de piezas)

Wiring. D Hydraulic. D
Électrique Hydraulique
Verdrahtung Hydraulik
Cableado Hidráulico

For copies of these contact the service department


Pour une copie de ces schémas, contactez le service de pièces detaches.
Für Exemplare wenden Sie sich bitte an die Kundendienstabteilung.
Para obtener copias de éstos, póngase en contacto con el departamento de servicio.

United Kingdom USA


Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836
email service@niftylift.com niftyusa@niftylift.com

(Please state the machine serial number)


(Veuillez indiquer le numéro de série de la machine)
(Bitte geben Sie die Seriennummer der Maschine an)
(Por favor, indique el número de serie de la máquina)

Niftylift Ltd. Fingle Drive, Stonebridge, Milton Keynes, MK13 0ER, United Kingdom
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please Note, at the time of going to press, all information, illustrations details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligation to install them on previously manufactured machines.

Readers of this manual requiring further information should contact us at:


Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Ordering of Parts
When ordering a replacement part for your Niftylift product, please state the following:
• Machine Model and Serial number Niftylift Part number
• Full description of the part Quantity required
• Purchase Order number Destination address

Machine Information
Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, détails
et descriptions, contenus dans le présent document, sont valides. Niftylift se réserve le droit de
changer ou d'améliorer ses produits sans obligation de montage sur les anciennes machines.
Pour toutes informations supplémentaires, veuillez nous contacter à:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Commande de pièces
Lors de la commande de pièces de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:
• Modèle et numéro de série de la machine Référence de la pièce Niftylift
• Description complète de la pièce Quantité requise
• Numéro de commande Adresse de destination

Informations relatives à la machine


Numéro de modèle . . . . . . . . . . . . . . . . . . . . . . . . . . . Date d'achat. . . . . . . . . . . . . . . . . . .
Numéro de série . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

issue 05 iii
info@niftylift.com
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und
Beschreibungen zum Zeitpunkt des Drucks gültig sind. Niftylift behält sich das Recht vor, Produkte zu
wechseln, ändern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an früher gefertigten
Maschinen zu installieren.
Wenn Leser dieser Anleitung weitere Informationen benötigen, wenden sie sich bitte an uns unter:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
Großbritannien
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Bestellen von Ersatzteilen


Bei der Bestellung eines Ersatzteils für Ihr Produkt von Niftylift geben Sie bitte folgende Einzelheiten an:
• Maschinenmodell und Seriennummer Niftylift Art.-Nr.
• Ausführliche Beschreibung des Teils Erforderliche Menge
• Bestellnummer Bestimmungsadresse

Maschineninformationen
Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum. . . . . . . . . . . . . . . . . . . .
Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Por favor, observe que en el momento de pasar a imprenta, toda la información, ilustraciones y
descripciones contenidas en el presente documento eran válidas. Niftylift se reserva el derecho de
cambiar, alterar, modificar o mejorar sus productos, sin obligación alguna de instalar dichos cambios en
máquinas fabricadas anteriormente.
Los usuarios de este manual que requieran más información, deberán ponerse en contacto con
nosotros en:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Pedido de piezas
Al realizar el pedido de una pieza de recambio para su producto Niftylift, sírvase especificar lo siguiente:
• Modelo y número de serie de la máquina Número de pieza Niftylift
• Descripción completa de la pieza Cantidad requerida
• Número de orden de compra Dirección de destino

Información de la máquina
Número de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .
Número de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv issue 05
Parts Order Form (make copies for use)
Bon de commande de pièces (Faire des photocopies pour vos commandes ultérieures) tel +44 (0)1908 857899
Bestellformular für Ersatzteile (bitte Kopien zur zukünftigen Verwendung machen) fax +44 (0)1908 227460
Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com

name nom name nombre date date datum fecha

address adresse adresse dirección


delivery address
adresse de livraison
lieferadresse
dirección de entrega

telephone téléphone tel.-Nr. teléfono

fax fax-Nr.
purchase order number
numéro de commande
bestellnummer
email e-mail número de orden de compra

Part Number description quantity price


Référence pièce description quantité prix
Art.-Nr. beschreibung menge preis
Número de pieza descripción Cantidad precio

P
P
P
P
P
P
P
P
P
P
P
P

Alternatively, details of your order can be emailed to service@niftylift.com


Alternativement, le détail de votre commande peut nous être envoyé par email à service@niftylift.com
Als Alternative können Sie Ihre Bestellung auch an service@niftylift.com senden
Alternativamente, los detalles de su pedido pueden enviarse por e-mail a service@niftylift.com
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 chassis
page
1.1 Base assembly ...................................................................................................... 1-2
1.2 Bonnets/Covers & Guards .................................................................................... 1-4
1.3 Steering assembly................................................................................................. 1-6
1.4 Front hub assembly .............................................................................................. 1-8
1.5 Power pack (Hydr-app)....................................................................................... 1-10
1.6 Drive control valve ............................................................................................... 1-12
1.7 Diesel Engine (Part 1) ......................................................................................... 1-14
1.8 Diesel Engine (Part 2) ......................................................................................... 1-16
1.9 Diesel box............................................................................................................ 1-18
1.10 Anderson connector............................................................................................ 1-20

2 superstructure
page
2.1 Control station - Base............................................................................................ 2-2
2.2 Slew assembly ...................................................................................................... 2-4
2.3 Control valve assembly (3 spool) ......................................................................... 2-6
2.4 Control valve assembly (4 spool) ......................................................................... 2-8
2.5 Button box assembly........................................................................................... 2-10
2.6 Control box.......................................................................................................... 2-12
2.7 Dual voltage charger box .................................................................................... 2-14
2.8 Battery charger.................................................................................................... 2-16

3 boom assemblies
page
3.1 HR10/SP26 Booms assembly............................................................................... 3-2
3.2 HR12/SP34 Booms assembly............................................................................... 3-4
3.3 HR10/SP26 Lift cylinder ........................................................................................ 3-8
tabla del contenido
table des matières
inhaltsverzeichnis

3.4 HR12/SP34 Lift cylinder ...................................................................................... 3-10


3.5 Levelling cylinder................................................................................................. 3-12
3.6 Telescope cylinder .............................................................................................. 3-14

4 cage
page
4.1 Cage assembly...................................................................................................... 4-2
4.2 Cage weigh assembly - Spring (HR10) ................................................................ 4-4
contents

4.3 Cage weigh assembly - Load Cell (HR10)............................................................ 4-6


4.4 Cage weigh assembly - Spring (HR12) ................................................................ 4-8
4.5 Cage weigh assembly - Load Cell (HR12).......................................................... 4-10
4.6 Control box - Cage .............................................................................................. 4-12
4.7 Control valve - Cage............................................................................................ 4-14

vi
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

5 labelling
page
5.1 Label locations HR10/12........................................................................................ 5-2
5.2 Label locations SP26/34 (USA) ........................................................................... 5-16

6 hydraulic hoses
page
6.1 Hose kit HR10 (SP26) ............................................................................................ 6-2
6.2 Hose kit HR12 (SP34) ............................................................................................ 6-4

Figures page

1.1 Base assembly ................................................................................. 1-3


1.2 Bonnets/Covers & Guards ................................................................ 1-5
1.3 Steering assembly............................................................................. 1-7
1.4 Front hub assembly .......................................................................... 1-9
1.5 Power pack (Hydr-app)................................................................... 1-11
1.6 Drive control valve ........................................................................... 1-13
1.7 Diesel Engine (Part 1) ..................................................................... 1-15
1.8 Diesel Engine (Part 2) ..................................................................... 1-17
1.9 Diesel box........................................................................................ 1-19
1.10 Anderson connector........................................................................ 1-21
2.1 Control station - Base........................................................................ 2-3
2.2 Slew assembly .................................................................................. 2-5
2.3 Control valve assembly (3 spool)...................................................... 2-7
2.4 Control valve assembly (4 spool)...................................................... 2-9
2.5 Button box assembly....................................................................... 2-11
2.6 Control box...................................................................................... 2-13
2.7 Dual voltage charger box ................................................................ 2-15

tabla del contenido


2.8 Battery charger................................................................................ 2-17
table des matières
inhaltsverzeichnis
3.1 HR10/SP26 Booms assembly ........................................................... 3-3
3.2 HR12/SP34 Booms assembly ........................................................... 3-5
3.3 HR10/SP26 Lift cylinder .................................................................... 3-9
3.4 HR12/SP34 Lift cylinder .................................................................. 3-11
3.5 Levelling cylinder............................................................................. 3-13
3.6 Telescope cylinder .......................................................................... 3-15
4.1 Cage assembly.................................................................................. 4-3
contents

4.2 Cage weigh assembly - Spring (HR10) ............................................ 4-5


4.3 Cage weigh assembly - Load Cell (HR10)....................................... 4-7
4.4 Cage weigh assembly - Spring (HR12) ............................................ 4-9
4.5 Cage weigh assembly - Load Cell (HR12)..................................... 4-11
4.6 Control box - Cage .......................................................................... 4-13
4.7 Control valve - Cage........................................................................ 4-15

issue 05
vii
info@niftylift.com
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 Label locations HR10/12................................................................... 5-3


5.2 Label locations SP26/34 (USA) ...................................................... 5-17
5.3 Labels.............................................................................................. 5-18
5.4 Labels (USA only) ........................................................................... 5-19
6.1 Hose connections HR10 (SP26)....................................................... 6-3
6.2 Hose connections HR12 (SP34)....................................................... 6-5

Issue Records

Chapter Pages Issue Date Comments/Changes

Introduction 8 5 03/2006 Fifth issue


1 22 5 03/2006 Revised for ‘Base assembly’ (Pages 1-2/
3) & ‘Anderson connector’ (Pages 1-20/
21)
2 18 5 03/2006 Revised for ‘Control box’ (Pages 2-12/13)
3 16 5 03/2006 Fifth issue
4 16 5 03/2006 Revised for ‘Cage weigh systems’
(Pages 4-4 to 4-11) & ‘Control Box’
(Pages 4-12/13)
5 20 3 03/2006 Third issue
6 10 2 03/2006 Second issue

* When ordering parts for machines other than the stated serial number,
it is advisable to contact the Parts Department;
United Kingdom USA
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836
Email service@nifylift.com niftyusa@niftylift.com

viii issue 05
HR10/12 (SP26/34)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

1 chassis assembly
french
german
spanish
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.1 Base assembly


Item Description Part Number

Anderson connectors
1 See “Anderson con- N/A
nector” on page 1-20.

2 Tilt sensor P16109

Power pack LH
(1.2 cc pump) -
3 See “Power pack P16210
(Hydr-app)” on
page 1-10.

Hydraulic oil tank -


4 P16288
19 litres/5 gal (USA)

5 Filler cap and filter P10136

6 Dipstick P11643

7 Bridge rectifier P15763

8 Junction box P16442

9 Battery - 12 v P11975

10 Battery clamp P12295

Regulator
11 P13637
(Bi-energy only)

Battery carrier
12 P10786
spanish
german

(Bi-energy only)
french

Battery
13 P10829
(Bi-energy only)

Diesel control box -


chassis assembly

14 See “Diesel box” on P13627


page 1-18.

Hydraulic oil filter


15 P10137
and bowl assembly

Replacement
16 P10766
cartridge for item 15

Power pack RH
(2.2 cc pump) -
17 See “Power pack P16211
(Hydr-app)” on
page 1-10.

18 Gearbox P15698

19 * Seal kit for item 18 P18126

20 Terminal box assy P14370

Drive control valve -


21 See “Drive control P16219
1–2 valve” on page 1-12.

* Not illustrated issue 05


HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

10
9
8
7

11
5
6
4
3

12
13
1

14

spanish
german
french
2

chassis assembly
17

16

15
21
1

20

18 19*

1–3
issue 05
info@niftylift.com Figure 1.1 Base Assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.2 Bonnets/Covers/Guards
Item Description Part Number

Middle bonnet -
1 P12241
All models

2 Slew Guard P10795

3 Battery cover P10822

4 Handle P10241

Front bonnet -
HR12 Narrow
P12237
5 Bi-energy
HR12 Wide and P18000
HR10 Bi-energy

Front bonnet -
6 P14241
HR10 and HR12 DC

7 Knob (M12 x 25) P10276

8 Knob (M10 x 20) P14482

Rear bonnet -
9 P15359
All models
spanish
german
french
chassis assembly

1–4
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

7
4
5

6
4
3
2

spanish
german
4

french
1

chassis assembly
8

4
3
9

1–5
issue 05
info@niftylift.com Figure 1.2 Bonnets/covers and guards
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.3 Steering assembly


Item Description Part Number

Wheel -
HR10 LH P10603
1 HR10 RH P10698
Non-marking
P10833
(all models)

Hub assembly LH
See “Front hub
2 P15361
assembly” on
page 1-8.

3 Nitrotech washer P12731

4 Bearing washer P12732

5 Bush DU253230 P12421

6 Plastic washer P10035

7 Bush DU1825 P11798

8 King pin P10128

9 Steer pin P11330

10 Steer pin P11331

Wheel -
11 P11685
HR12 Standard
spanish
german
french

Wheel bolt
12 P15872
(86 Nm Torque)

Hub assembly RH
See “Front hub
13 P15362
chassis assembly

assembly” on
page 1-8.

Track Rod -
14 HR12 Narrow /HR10 P11309
HR12 Wide P11342

15 Steer cylinder P11313

16 * Seal kit for item 15 P12499

17 Spacer P11800

18 Bush DU1820 P11366

* Not illustrated

1–6
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

% &
# $*

!
"

% $ #
"

&
'

&

spanish
german
french
%

! "

chassis assembly
#



!

1–7
issue 05
info@niftylift.com Figure 1.3 Steering assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.4 Front hub assembly


Item Description Part Number

1 Grease cap P15450

2 Hub nut P15452

3 Hub washer P15451

4 Outer bearing P15449

5 Hub P18938

6 Oil seal P15447

7 Inner bearing P15448

8 Wheel bolt (86 Nm) P15872


spanish
german
french
chassis assembly

1–8
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

 ! "

% $

spanish
german
french
chassis assembly
&

1–9
issue 05
info@niftylift.com Figure 1.4 Front hub assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.5 Power pack (Hydr-app)


Item Description Part Number

Power pack assembly


1 1.2 cc P16210
2.2 cc P16211

2 Motor P16611

3 * Brushes for item 2 P16703

4 Contactor plate P16315

Contact solenoid -
5 12 v (Bi-energy) P11877
24 v (DC only) P12922

6 Fuse - 225 A P11977

7 Fuse holder P11976

8 Check valve kit P16614

9 Flange P16612

10 O-ring P16616

11 Filter - Return line P16734

Pump - 1.2 cc P18172


12 2.2 cc P16699
spanish
german

13 Filter - suction P16700


french

14 Relief valve kit P16613

15 Cap P16615
chassis assembly

* Not illustrated

1–10
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HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

13

15
12

14
11
10
9

spanish
german
8

french
7

chassis assembly
6

4
3*
2
1

1–11
issue 05
info@niftylift.com Figure 1.5 Power pack (Hydr-app)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.6 Drive control valve


Item Description Part Number

Complete assembly P16219

Coil - Diverter
1 P15697
solenoid

2 Diverter solenoid P15704

3 Brake release valve P15705

4 Diverter solenoid P15704

5 Load valve P15706

Coil -
6 12 v brake solenoid P15696
24 v brake solenoid P15307

7 Brake solenoid P16775

8 Relief cartridge P15979

9 Relief cartridge P16778

10 Check valve P12810

11 Check cartridge P15707

12 Check valve P15709


spanish

13 Flow divider P16776


german
french

14 Indicator valve P16777


chassis assembly

1–12
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

"
! 
 #

) *

$
%

&

!
 


spanish
german
french
'

) *
chassis assembly



 "
1–13
issue 05
info@niftylift.com Figure 1.6 Drive control valve
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.7 Diesel engine (Part 1)


Item Description Part Number

Muffler assembly -
1 OC60 P13687
OC95 P13688

2 Exhaust pipe P12243

Air filter - OC60 P11647


3
OC95 P12303

Engine mount
4 bracket - OC60 P12808
OC95 P12239

Engine mount -
5 P12238
rubber

6 Gauze oil filter P13335

Oil filter and bowl


7 P10137
assembly

Cartridge - hydraulic
8 P10766
oil filter

Fuel filter - OC60 P13336


9
OC95 P13334

Fuel tank assembly


10 OC60 P15415
spanish
german

OC95 P13881
french

11 Gauze fuel filter P13284

12 Filler cap P15505


chassis assembly

13 Starter key (Pair) P11646

Starter switch
14 P12763
assembly

15 Fuse P14197

Diesel engine -
16 OC60 P10296
OC95 P11931

1–14
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HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2
1

5
4
15

spanish
16

german
french
chassis assembly
14

13

6
7
8
12

11

10

1–15
issue 05
info@niftylift.com Figure 1.7 Diesel engine (1)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.8 Diesel engine (Part 2)


Item Description Part Number

Diesel engine -
1 OC60 P10296
OC95 P11931

Starter motor assy -


2 OC60 P11981
OC95 P13376

3 Throttle solenoid P12972

4 Spring P11135

5 Stop solenoid P70271

6 Bell housing P11499

7 Coupling P11500

Pump assembly -
8 OC60 P11991
OC95 P12468

9 * Seal kit for item 8 P13367

Valve cartridge - SH P11927


10 IH P16775

Coil - SH P11370
11 IH P17947
spanish
german
french

12 Banjo bolt P11948

Check valve - SH P11928


13 IH P17946
chassis assembly

14 Manifold P11943

15 Regulator P12640

* Not illustrated

1–16
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HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

3
4
1

spanish
german
french
15

chassis assembly
6
13

14
12

7
8 9*
11

10

1–17
issue 05
info@niftylift.com Figure 1.8 Diesel engine (2)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.9 Diesel box


Item Description Part Number

Complete assembly P13627

1 ABS Box P12861

2 Capacitor P14270

3 Circuit breaker - 35 A P13529

4 Timer relay P10664

5 Relay P10340

Hour meter
6 P11410
(OPTIONAL)
spanish
german
french
chassis assembly

1–18
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HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
2

3
chassis assembly

1–19
issue 05
info@niftylift.com Figure 1.9 Diesel box
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.10 Anderson connector


Item Description Part Number

1 Handle P17084

2 Mounting plate P15271

3 Connector P17083

4 Connector - 12 v P17085
spanish
german
french
chassis assembly

1–20
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
chassis assembly

1–21
issue 05
info@niftylift.com Figure 1.10 Anderson connector
HR10/12 (SP26/34)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

2 superstructure
french
german
spanish
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.1 Control station - Base


Item Description Part Number

Handle -
1 P10624
(Hand pump)

Control box 12 v P16440


24 v P16444
2
See “Control box”
on page 2-12.

Battery Charger UK P12759


USA P11751
3 European P11067
See “Battery charger”
on page 2-16.

4 Access cover P14474

5 Door latch P12397

Control valve -
See “Control valve P15514
assembly (3 spool)”
6 on page 2-6.
or “Control valve P15518
assembly (4 spool)”
on page 2-8

Diverter valve (3/8“) P10702


7
Lever ONLY P14397

Button box -
spanish
german
french

8 See “Button box N/A


assembly” on
page 2-10.

Diverter valve (1/4”) P16050


9
superstructure

Lever ONLY P14397

Emergency hand
10 P12422
pump

11 * Seal kit for item 10 P12906

12 Siren P11113

13 110 v inlet ONLY P10750

14 240 v inlet ONLY P10174

Dual voltage
charger box -
15 See “Dual voltage P10599
charger box” on
page 2-14.

Anderson connector
16 P17085
(12 v)

2–2 * Not illustrated issue 05


HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

5
4
3

7
2

9
8
1

spanish
german
french
10 11*

superstructure
12
13
16

15
16

14

2–3
issue 05
info@niftylift.com Figure 2.1 Control station - Base
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.2 Slew assembly


Item Description Part Number

1 Guard P10795

2 Gear wheel P10490

3 Worm assembly P10038

4 Cover plate P16307

5 Coupling P10042

6 Roll pin P70112

7 Drive shaft key P14378

8 Motor P14305

9 * Seal kit for item 8 P14377

* Not illustrated
spanish
german
french
superstructure

2–4
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

7
8 9*

spanish
german
french
4 superstructure
5

2–5
issue 05
info@niftylift.com Figure 2.2 Slew assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.3 Control valve assembly (3 spool)


Item Description Part Number

Control valve -
Gravity descent or P15514
double acting
1 cylinders
Non-gravity descent
or single acting P15515
cylinders

2 * Seal kit for item 1 P70337

3 Lever P70336

4 Pressure relief valve P70335

Lever cap
5 P70338
(complete)

6 Rubber boot P12225

Spool AS P15510
7
AST P15511

Spool return spring


8 P16234
assembly

* Not illustrated
spanish
german
french
superstructure

2–6
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2* 3

spanish
german
french
superstructure

6
5
7

2–7
issue 05
info@niftylift.com Figure 2.3 Control valve (3 spool)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.4 Control valve assembly (4 spool)


Item Description Part Number

1 Control valve P15518

2 * Seal kit for item 1 P70337

3 Lever P70336

4 Pressure relief valve P70335

Lever cap
5 P70338
(complete)

6 Rubber boot P12225

Spool AS P15510
7
AST P15511

Spool return spring


8 P16234
assembly

* Not illustrated
spanish
german
french
superstructure

2–8
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2

8
4

spanish
german
french
6
superstructure
5

2–9
issue 05
info@niftylift.com Figure 2.4 Control valve (4 spool)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.5 Button box assembly


Item Description Part Number

Emergency stop
1 P15134
button

(A) Pilot light lens P11295


(B) Bulb P11791
2
(C) Lamp holder P11790
(D) Lamp housing P14276

Green button P15149


3
(A) Rubber cover P15858

Key switch - 455 key


key locked in lower
P10081
4 and upper position
key removable in all
P10281
positions

5 Button box - 4 hole P16907

6 Button box - 3 hole P15133

Contact - NC
7 P14487
(Used with item 1)

Contact - NO
8 P14486
(Used with item 3)

9 Key P70187

Contact - Double NO
spanish
german

10 P11840
french

(Used with item 4)


superstructure

2–10
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 C
B 1
A D
2

3
2
4
A

6
3

spanish
german
french
4
1

7 8
4 superstructure

10

2–11
issue 05
info@niftylift.com Figure 2.5 Button box
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.6 Control box


Item Description Part Number

Complete assembly
12 v P16440
24 v P16444

PCB - Pump
1 P14300
(24 v ONLY)

Capacitor
2 P15528
(12 v ONLY)

3 Clip P15529

Sounder
4 P11112
(12v ONLY)

Hour meter
5 P11410
(OPTIONAL)

6 ABS box P11161

7 Plug - 13-way P12945

8 Nylon spacer P11863

PCB - 12 v P11175
9
24 v P14297

PCB (Battery
10 management) - 12 v P11174
- 24 v P14298
spanish
german
french

11 Circuit breaker - 10 A P11719

12 Diode P11179
superstructure

Resistor
13 P11178
(12 v ONLY)

2–12
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4 5

1
2 3

13

12

spanish
german
6

french
11

superstructure

10

8
7

2–13
issue 05
info@niftylift.com Figure 2.6 Control box
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.7 Dual voltage charger box


Item Description Part Number

Complete assembly P10599

1 Box ONLY P11999

2 Relay P12879

3 Fuse - 10 A P70176

4 Fuse - 20 A P11935

5 PCB P13351

6 110v inlet ONLY P10750

7 Plug - 110 v P10724

8 Plug - 240 v P10268

9 240v inlet ONLY P10174


spanish
german
french
superstructure

2–14
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual


!
"

'

spanish
#

german
french
$

superstructure
%
&

2–15
issue 05
info@niftylift.com Figure 2.7 Dual voltage charger box
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.8 Battery charger


Item Description Part Number

Charger assy UK P12759


1 USA P11751
European P11067

Thermal cut-out -
2 P15268
110 v (UK only)

Thermal cut-out -
3 P15269
240 v (Euro only)

4 PCB P11371

5 Thyristor module P14993

6 Lens P11104
spanish
german
french
superstructure

2–16
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2 3

spanish
german
french
4 superstructure
5

2–17
issue 05
info@niftylift.com Figure 2.8 Battery charger
HR10/12 (SP26/34)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

3 boom assemblies
french
german
spanish
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 HR10/SP26 Booms assembly


Item Description Part Number

1 Boom 2 P15454

Lift Cylinder
2 See “HR10/SP26 Lift P17989
cylinder” on page 3-8.

3 Pivot pin - 124mm P12905

4 Plastic washer P10035

5 Bush DU2550 P10031

6 Pivot pin - 213mm P10024

7 Pivot pin - 78mm P10025

8 Pivot pin - 223mm P10023

Boom 1 Wide P15016


9 Narrow P15728

10 Boom rest - rubber P10611

11 Bush DU2520 P10032

12 Bush (bearing) P10489

13 Bush DU2525 P10034

14 Pivot pin - 192mm P10210


spanish
german
french

15 Boom 3 P15455

Levelling rod -
16 P10249
Boom 3
boom assemblies

Levelling rod -
17 P10248
Boom 2

18 Bush P12719

19 Nylatron washer P12733

20 End cap P10037

Roll pin for


21 P70267
item 20

22 Tab washer P17412

23 Bolt for item 20 P70266

24 Knuckle P13613

25 Pivot pin - 182mm P10029

26 Micro switch P10069

27 Bracket P15306
3–2
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

10
6

11

12
5
4

13
4
11

4
3

4
2

14
17
1

16

spanish
15

german
french
8
27

20

boom assemblies
11
26

2
4

3
25

18
11

20
4

19
24

18

22
21

23

3–3
issue 05
info@niftylift.com Figure 3.1 HR10/SP26 Booms assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.2 HR12/SP34 Booms assembly


Item Description Part Number

1 Boom 2 P15456

Lift cylinder
2 See “HR12/SP34 Lift P11255
cylinder” on page 3-10.

3 Pivot pin - 180mm P12897

4 Plastic washer P10035

5 Bush DU2550 P10031

6 Pivot pin - 213mm P10024

7 Pivot pin - 78mm P10025

8 Pivot pin - 223mm P10023

Boom 1 Wide P15108


9 Narrow P14230

Bush (Bearing)
10 P10032
DU2520

11 Levelling rod P10876

12 Boom rest - rubber P11010

13 Bush (Bearing) P10489


spanish
german

14 Nylatron stud P11436


french

15 Nut P16312

16 Wear pad P10519


boom assemblies

Bush (Bearing)
17 P10034
DU2525

18 Pivot pin - 192mm P10210

19 Hose guide P11118

20 Pivot pin - 95mm P12899

Levelling cylinder
21 See “Levelling cylin- P16872
der” on page 3-12.

22 Boom 3 P15457

23 Boom 4 P10423

Lift cylinder
24 See “HR12/SP34 Lift P11256
cylinder” on page 3-10.

3–4
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HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
6

13
5
4

10
4
3

14

16

14
12

17
15
18
2

18
20
21
1

11

22

19

spanish
german
8

french
46

25
10

23
4

boom assemblies
45

24

26
44

34

27
31
33
16
37
42
43

28 29 30
41
40

38
39

35
36

32

3–5
issue 05
info@niftylift.com Figure 3.2 HR12/SP34 Booms assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.2 continued
Item Description Part Number

Trunking bracket -
25 P10555
Boom 4

26 Trunking P10565

Tracking end piece -


27 P15815
Bottom bracket

28 Tracking P15408

29 Tracking link P15814

30 Tracking bridge P15813

Tracking end piece -


31 P15816
Top bracket

Tracking bracket
32 P10688
(Trunking)

33 Pivot pin - 130mm P16610

34 Pivot pin - 117mm P10573

Levelling cylinder
35 See “Levelling cylin- P11764
der” on page 3-12.

36 Pivot pin - 68mm P12900


spanish
german

37 Knuckle P10424
french

38 Bolt for item 41 P70266

39 Tab washer P17412


boom assemblies

40 Roll pin for item 41 P70267

41 End cap P10037

42 Nylatron washer P12733

43 Hose guide P10566

44 Flanged bush P12719

45 Micro switch P10069

46 Bracket P15306

3–6
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
6

13
5
4

10
4
3

14

16

14
12

17
15
18
2

18
20
21
1

11

22

19

spanish
german
8

french
46

25
10

23
4

boom assemblies
45

24

26
44

34

27
31
33
16
37
42
43

28 29 30
41
40

38
39

35
36

32

3–7
issue 05
info@niftylift.com Figure 3.2 HR12/SP34 Booms assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.3 HR10/SP26 Lift cylinder


Item Description Part Number

1 Cylinder P17989

Seal kit for item 1


2* Pre Oct 2005 P70121
Current P18550

3 Bush DU2520 P10032

4 Load valve ONLY P11956

Banjo bolt
5 Cylinder A P10087
Cylinder B P10527

6 Check valve assy P12403

7 Dowty washer P70126

8 Sintered breather P16331

* Not illustrated
spanish
german
french
boom assemblies

3–8
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2*

8
3

spanish
german
french
6

boom assemblies
CYLINDER B

CYLINDER A

3–9
issue 05
info@niftylift.com Figure 3.3 HR10/SP26 Lift cylinder
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.4 HR12/SP34 Lift cylinder


Item Description Part Number

Cylinder - A P11255
1 B P11256

2 * Seal kit for item 1 P11369

3 Bush DU2520 P10032

4 Load valve ONLY P11956

Banjo bolt -
5 Cylinder A P10267
Cylinder B P10527

6 Check valve assy P12403

7 Dowty washer P70126

* Not illustrated
spanish
german
french
boom assemblies

3–10
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2*

spanish
german
french
4

boom assemblies
5

CYLINDER B

CYLINDER A

3–11
issue 05
info@niftylift.com Figure 3.4 HR12/SP34 Lift cylinder
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.5 Levelling cylinder


Item Description Part Number

1 Cylinder (slave) P16872

Seal kit for


2* P11082
items1 and 4

3 Bush DU2520 P10032

4 Cylinder P11764

5 Load valve P11956

Check valve
6 P17317
cartridge

* Not illustrated
spanish
german
french
boom assemblies

3–12
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

!

$
#

spanish
german
french
boom assemblies
"

!
*
!

3–13
issue 05
info@niftylift.com Figure 3.5 Levelling cylinder
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.6 Telescope cylinder


Item Description Part Number

1 Cylinder P13348

2 * Seal kit for item 1 P11756

3 Bush DU2520 P10032

Check valve
4 P17317
cartridge

Load valve
5 (Fitted to machines P11956
after Jan 2004)

6 Bracket P10512

* Not illustrated
spanish
german
french
boom assemblies

3–14
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4 5

1 2*

spanish
german
french
boom assemblies
3

3–15
issue 05
info@niftylift.com Figure 3.6 Telescope cylinder
HR10/12 (SP26/34)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

4 cage assembly
french
german
spanish
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.1 Cage assembly


Item Description Part Number

Cage HR10
With cage weigh
1 Spring P18292
Load Cell P17052
Non cage weigh P10835

Cage HR12
With cage weigh
1 Spring P17939
Load Cell P17050
Non cage weigh P10843

2 Bush P10840

3 Cage gate P11610

4 Bush P18647

Step
5 P16905
(Cage weigh ONLY)

6 Cap P10842

Bracket - Beacon
7 P11451
(OPTIONAL)

Beacon
8 P10274
(OPTIONAL)

Guard - Beacon
spanish
german

9 P10312
(OPTIONAL)
french

Foot switch
10 P10759
(OPTIONAL)

11 P15209
cage assembly

Electrical contact

Instruction manual
12 P11618
box (OPTIONAL)

4–2
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

5
4
1

spanish
german
french
cage assembly
6
11
10

9
12

4–3
issue 05
info@niftylift.com Figure 4.1 Cage assembly
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.2 Cage weigh assembly - Spring (HR10)


Item Description Part Number

1 Cage P18292

2 Pivot pin - 274 mm P17942

3 Washer P18058

4 Bearing P18080

Distance tube -
5 P17974
111 mm

Distance tube -
6 P17975
183 mm

7 Inner frame P18162

8 Spring P18079

9 Grommet P14456

10 Microswitch P18150

11 Outer frame P18273

Distance tube -
12 P17944
182 mm

13 Swivel arm P17938

14 Pivot pin - 208 mm P17940


spanish
german
french

15 Pivot pin - 251 mm P17941

16 Pivot pin - 185 mm P10571

17 P10210
cage assembly

Pivot pin - 192 mm

4–4
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2 3

9
4

14
5 6
4
15 7

spanish
german
french
3
8

3
10

3 cage assembly

16
4
11
13
12

13
17
4
3 4

4–5
issue 05
info@niftylift.com Figure 4.2 Cage weigh assembly - Spring (HR10)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.3 Cage weigh assembly - Load Cell (HR10)


Item Description Part Number

1 Load cell P18179

2 Lower chassis P17056

3 Grommet P16983

4 Pin - 192 mm P10210

5 Pin - 145 mm P16799

6 Rubber grommet P14456

PCB - 2000kg
7 12v P18185
24v P18531

8 Box P17138
spanish
german
french
cage assembly

4–6
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

7 3

spanish
german
french
3

cage assembly
5

4–7
issue 05
info@niftylift.com Figure 4.3 Cage weigh assembly - Load cell (HR10)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.4 Cage weigh assembly - Spring (HR12)


Item Description Part Number

1 Cage P17939

2 Pivot pin - 274mm P17942

3 Washer P18058

4 Grommet P14456

5 Bearing P18080

Distance tube -
6 P17975
183 mm

Distance tube -
7 P17974
111 mm

8 Inner frame P17937

9 Spring P18079

10 Pivot pin - 208mm P17940

11 Pivot pin - 251mm P17941

12 Swivel arm P17938

Distance tube -
13 P17944
182 mm

14 Outer frame P17936


spanish
german
french

15 Microswitch P18150

16 Washer P10035

17 P10210
cage assembly

Pivot pin - 192mm

Levelling cylinder
18 See “Levelling cylin- P16872
der” on page 3-12.

19 Pivot pin - 182mm P10029

20 Pivot pin - 95mm P12899

4–8
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1
3
2

4
3
3
7
5
8
6

5
10 3

spanish
german
3

french
11
3
5

cage assembly
12 9

20 19

5
14
13
12

15

16

18 17
16
4–9
issue 05
info@niftylift.com Figure 4.4 Cage weigh assembly - Spring (HR12)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.5 Cage weigh assembly - Load Cell (HR12)


Item Description Part Number

1 Pin - 95mm P12899

Levelling cylinder
2 See “Levelling cylin- P16872
der” on page 3-12.

3 Grommet P14456

4 Load cell P18179

5 Rubber grommet P16983

6 Lower chassis P16866

7 Pin - 192mm P10210

PCB - 2000kg
8 12v P18185
24v P18531

9 Box P17138
spanish
german
french
cage assembly

4–10
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

6
5
5

7
4

spanish
german
french
3

cage assembly
1

2
1
9

4–11
issue 05
info@niftylift.com Figure 4.5 Cage weigh assembly - Load cell (HR12)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.6 Control box - Cage


Item Description Part Number

Complete assembly
Bi-energy C/Weigh P18434
Non C/Weigh P18435
Electric C/Weigh P18436
Non C/Weigh P18437

PCB - Cage weigh


1 P16164
(Spring system ONLY)

2 Contact - NC P14487

3 Contact - NO P14486

Contact - Double NO
4 P11840
(Bi-energy)

5 PCB P18276

6 Buzzer P10341

7 Blue button P15142

8 Lamp assy. - Red P11408

9 Bulb P11409

10 Selector switch P15152

11 Green button P15149


spanish

12 Rubber cover P15858


german
french

Selector switch-
(Diesel/Bi-energy P15151
13 ONLY)
Blanking Plate-
cage assembly

(DC ONLY) P15143

Key switch - 455 key


14 P10081
(3 position)

15 Spare key P70187

Emergency stop
16 P15134
button

17 Battery meter P11494

18 Decal ONLY P18961

Box
19 P18345
(Includes item 18)

Contact - Single NO
20 P11838
(DC ONLY)

Contact - Single NO P11838


Double NO P11840
21
(Bi-energy with
4–12 Cage Weigh ONLY)

issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

12
12

10
9

11

15
13
10
8

14
16
7

17
6

18
5

spanish
german
french
CONTACT OPTIONS
3

FOR KEYSWITCH
3

cage assembly
4
3
2
1

20

21
19

4–13
issue 05
info@niftylift.com Figure 4.6 Control box - Cage
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.7 Control valve - Cage


Item Description Part Number

1 Lever - levelling P70347

2 Interface seal kit P10706

3 Lever - 150mm P70346

4 Seal kit - Spool P10707

Pressure relief valve


5 Telescope spool P10879
Levelling spool P15840

Control valve assy -


6 HR10/SP26 (5 spool) P15516
HR12/SP34 (7 spool) P15522

7 Pressure relief valve P70335

Manipulator assy. P10708


(complete)
a) Nut P12748
8 b) Vertical pin P12749
c) Universal joint P12750
d) Circlip P12751
e) Horizontal pin P12747

9 Joystick P10310

10 Lever cap P70338


spanish
german
french
cage assembly

4–14
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4
10

spanish
german
french
9

8 cage assembly
Item 8 parts
7 6
a

b d
5

c
e a

4–15
issue 05
info@niftylift.com Figure 4.7 Cage control valve
HR10/12 (SP26/34)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

5 labelling
french
german
spanish
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 Label locations HR10/12


Item Description Part Number
1 Harness point P14883
french P14883
german P14883
spanish P14883
dutch P14883
italian P14883

2 Cage control box (HR10 Only) P11828


french P11829
german P11830
spanish P13398
dutch P16396
italian P16721

3 Cage overload symbol P17214


french P17214
german P17214
spanish P17214
dutch P17214
italian P17214

4 E-Stop - Do not disable P14864


spanish
german
french

french P14865
german P14866
spanish P14867
dutch P16628
labelling

italian P16651

5 Cage levelling P10853


french P10853
german P10853
spanish P10853
dutch P10853
italian P10853

6 Cage instructions P11084


french P11107
german P13369
spanish P13878
dutch P16397
italian P16795
5–2
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels

2 3 4 5 6

1 7 8
9

10 14

1 15

spanish
german
18

french
16
11
17 4
8

labelling
13 12 19 22 23
9
24
20
10 25
21
36
28 29

35 34 26
33
32 27
31
28 29
22
30

5–3
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info@niftylift.com Figure 5.1 Label locations HR10/12
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
7 Battery management P11777
french P11811
german P11809
spanish P13432
dutch P16483
italian P16793

8 Tilt alarm P14868


french P14869
german P14870
spanish P14871
dutch P16398
italian P16650

9 Overload warning P16920


french P16921
german P16922
spanish P16923
dutch P16924
italian P16925

10 General warning P18672


spanish
german
french

french P14422
german P14423
spanish P14424
labelling

dutch P16266
italian P16648

11 Operating instructions P14892


french P14893
german P14894
spanish P14895
dutch P17255
italian P16639

5–4
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels

2 3 4 5 6

1 7 8
9

10 14

1 15

spanish
german
18

french
16
11
17 4
8

labelling
13 12 19 22 23
9
24
20
10 25
21
36
28 29

35 34 26
33
32 27
31
28 29
22
30

5–5
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info@niftylift.com Figure 5.1 Label locations HR10/12
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
12 Cage - Hydraulic control levers - HR10 P15878
HR12 P14939
french P15878
P14939
german P15878
P14939
spanish P15878
P14939
dutch P15878
P14939
italian P15878
P14939

13 niftylift.com P14597
french P14597
german P14597
spanish P14597
dutch P14597
italian P14597

14 Warning - SWL 200kg P14801


french P14801
german P14801
spanish
german

spanish P14801
french

dutch P16268
italian P16660
labelling

15 Head protection P14921


french P14921
german P14921
spanish P14921
dutch P14921
italian P14921

16 Component stability P17203


french P17204
german P17205
spanish P17206
dutch P17207
italian P17208

5–6
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels

2 3 4 5 6

1 7 8
9

10 14

1 15

spanish
german
18

french
16
11
17 4
8

labelling
13 12 19 22 23
9
24
20
10 25
21
36
28 29

35 34 26
33
32 27
31
28 29
22
30

5–7
issue 05
info@niftylift.com Figure 5.1 Label locations HR10/12
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
17 Foam filled tyres (Not included on Non-marking tyre option) P14932
french P14933
german P14934
spanish P14935
dutch P17314
italian P16797

18 Machine plate (Blank) P15383


french P15383
german P15383
spanish P15383
dutch P15383
italian P15383

19 Union jack flag P10780


french P10780
german P10780
spanish P10780
dutch P10780
italian P10780

20 Base - Hydraulic control levers P14936


spanish
german
french

french (HR10) P14936


(HR12) P14937
german P14936
spanish P14936
labelling

dutch P14936
italian P14936

21 Brakes / Handpump P15869


french P16666
german P16667
spanish P16668
dutch P16399
italian P16796

22 Trip switch P19056


french P19056
german P19056
spanish P19056
dutch P19056
italian P19056
5–8
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels

2 3 4 5 6

1 7 8
9

10 14

1 15

spanish
german
18

french
16
11
17 4
8

labelling
13 12 19 22 23
9
24
20
10 25
21
36
28 29

35 34 26
33
32 27
31
28 29
22
30

5–9
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info@niftylift.com Figure 5.1 Label locations HR10/12
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
23 Function selector valve P14060
french P14071
german P14068
spanish P14069
dutch P16400
italian P16794

24 Noise warning P17124


french P17124
german P17124
spanish P17124
dutch P17124
italian P17124

25 Heightrider logo - HR10 P14603


HR12 P14605
french P14603
P14605
german P14603
P14605
spanish P14603
P14605
P14603
spanish
german

dutch
P14605
french

P14603
italian
P14605
labelling

26 Travel direction P14784


french P14784
german P14784
spanish P14784
dutch P14784
italian P14784

27 Diesel fuel P14414


french P14414
german P14414
spanish P14414
dutch P14414
italian P14414

5–10
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels

2 3 4 5 6

1 7 8
9

10 14

1 15

spanish
german
18

french
16
11
17 4
8

labelling
13 12 19 22 23
9
24
20
10 25
21
36
28 29

35 34 26
33
32 27
31
28 29
22
30

5–11
issue 05
info@niftylift.com Figure 5.1 Label locations HR10/12
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
28 Point load (HR10 D/E/DE) -12.6kN P14968
(HR10 NDE) - 13.9 kN P14969
french P14968
P14969
german P14968
P14969
spanish P14968
P14969
P14968
dutch
P14969
P14968
italian
P14969

29 Point load (HR12 E/DE) - 15.3 kN P14970


(HR12 NE/NDE) - 18.4 kN P14971
french P14970
P14971
german P14970
P14971
spanish P14970
P14971
P14970
dutch
P14971
P14970
italian
P14971
spanish
german
french

30 Fuelling danger P14900


french P14901
german P14902
labelling

spanish P14903
dutch P16395
italian P16644

31 No step P14785
french P14785
german P14785
spanish P14785
dutch P14785
italian P14785

32 Battery charging P14904


french P14905
german P14906
spanish P14907
dutch P16746
5–12 italian P16662
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels

2 3 4 5 6

1 7 8
9

10 14

1 15

spanish
german
18

french
16
11
17 4
8

labelling
13 12 19 22 23
9
24
20
10 25
21
36
28 29

35 34 26
33
32 27
31
28 29
22
30

5–13
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HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
33 Emergency handpump P12402
french P12405
german P12406
spanish P13433
dutch P16745
italian P16792

34 Base control P15221


french P15221
german P15221
spanish P15221
dutch P15221
italian P15221

35 Battery isolator P18610


french P18610
german P18610
spanish P18610
dutch P18610
italian P18610

36 Drive wheel lock P15550


spanish
german
french

french P15570
german P15571
spanish P15572
labelling

dutch P16393
italian P16719

5–14
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3


for representation of labels

2 3 4 5 6

1 7 8
9

10 14

1 15

spanish
german
18

french
16
11
17 4
8

labelling
13 12 19 22 23
9
24
20
10 25
21
36
28 29

35 34 26
33
32 27
31
28 29
22
30

5–15
issue 05
info@niftylift.com Figure 5.1 Label locations HR10/12
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.2 Label locations SP26/34 (USA)


Item Description Part Number
1 Harness point P14883
2 Cage control box (SP26) P11828
3 Cage overload symbol P17214
4 E-Stop - Do not disable P14864
7 Battery management P11777
8 Tilt alarm P14868
10 General warning P18672
11 Operating instructions P14892
12 Cage - Hydraulic control levers - SP26 P15878
SP34 P14939
15 Head protection P14921
16 Component stability P17203
17 Foam filled tyres P14932
18 Identification plate (Blank) P15383
19 British flag P10780
20 Base - Hydraulic control levers P14936
21 Brakes / Handpump P15869
23 Function selector valve P14060
24 Noise warning P17124
26 Travel direction P14784
27 Diesel fuel P14414
28 Point load (SP26 D/E/DE) - 12.6 kN P14968
(SP26 NDE) - 13.9 kN P14969
spanish
german
french

29 Point load (SP34 E/DE) - 15.3 kN P14970


(SP34 NE/NDE) - 18.4 kN P14971
30 Fuelling danger P14900
31 No step P14785
labelling

32 Battery charging P14904


33 Emergency handpump P12402
34 Base control P15221
35 Battery isolator P18610
36 Drive wheel lock P15550
37 Battery dangers P14872
38 Engine start P11445
39 Daily safety check list P14908
40 Footswitch P14884
41 Crush hazard P14783
42 Platform capacity - 500 lbs P17328
43 Crush hazard P14782
44 Ground controls P18870
45 Rotating machinery P15010
46 Logo - SP26 P11597
SP34 P11598
5–16
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HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Item Description Part Number


47 CARB regulations P15334

Please refer to Figure 5.3 and 4


2 3 38
5.4 for representation of labels 8
7
39
1

10

1
43 41 40

41
41

12 42
11

41

spanish
german
french
labelling
15
16
18
17
19 44 45
8
20
4
31 26 24
34
21
36 27
28 29
46
32

33 39
47
37 23
31 10 35 30 28 29
5–17
issue 05
info@niftylift.com Figure 5.2 Label locations SP26/34 (USA)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 3 16 WARNING 19
MADE IN BRITAIN
Do not replace without manufacturers consent any
components critical to the aerial platform stability with
lighter weight components. This includes the engine,
P14883/001
batteries, tyres or any other substantial item.

If in doubt contact Niftylift immediately.


P17203/001

EMERGENCY HI/LO POWER


2 STOP HORN TILT ALERT DRIVE CONTROL P11828

17 WARNING 18 NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE


MILTON KEYNES MK13 0ER ENGLAND

4 5 GREEN BUTTON - PUSH FOR DRIVE & BOOMS TEL 01908 223456 : FAX 01908 312733

DANGER
e-mail: info@niftylift.com

SELECTOR - HIGH/LOW DRIVE. NO HIGH SPEED WHEN SERIAL No

BOOMS RAISED. THIS MACHINE TYPE

DO NOT DRIVE MACHINE WITH BOOMS ELEVATED


YEAR OF MANUFACTURE
Death or serious injury may MUST HAVE FOAM WEIGHT kg
result if emergency stop UNLESS ON FIRM LEVEL GROUND.
switch is disabled, blocked IF TILT SENSOR ACTIVATES, HORN BECOMES CONTINUOUS
FILLED TYRES RATED LOAD PERSONS

MAXIMUM SAFE WORKING LOAD


+ kg

kg

or inoperable. P14864/001 AND BRAKES APPLY AUTOMATICALLY. P11084


MAXIMUM PULL N

MAXIMUM WIND SPEED m/s


P14932/001
MAX. ALLOWABLE INCLINATION Deg.

MAXIMUM HYDRAULIC PRESSURE bar

MAXIMUM VOLTAGE V
AMPS A

6 7
ELEC. CCT D ISSUE

NOTICE 20
HYD. CCT D ISSUE
P10805/5

BATTERY MANAGEMENT SYSTEM : D.C. OPERATION

As batteries approach full discharge, the machine will start to


signal this point by intermittent stopping and starting of the
P14936001
D.C. motors. Machine movement becomes erratic, and the
alarm will sound as the motor stops and starts. These functions
8 DANGER serve to warn the operator that IMMEDIATE charging is
required. Continued operation will cause over-discharge of the
batteries, and may damage the motor contactors, motors or
If tilt alarm sounds descend immediately and
re-level machine base. P14868/001
the batteries themselves.
P11777/02 21 HANDPUMP SELECTOR 22
BOOMS BRAKE
OVERRIDE

9 DANGER LEAVE IN THIS POSITION


WHEN WORKING P15869/001
IF OVERLOAD ALARM ACTIVATES, ALL FUNCTIONS WILL HALT. REMOVE P19056/01
EXCESS LOAD IMMEDIATELY IN A SAFE MANNER TO RESTORE FUNCTIONS.
P18848/01

24 23 FUNCTION SELECTOR VALVE

10 L WA
CAGE BASE

DANGER
READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS
MACHINE FOR THE FIRST TIME

YOU MUST NOT OPERATE THIS MACHINE unless


you have been trained in the safe operation of this machine.
Training includes complete knowledge of the safety and
operating instructions contained in the manufacturer's
STABILITY HAZARD
 The machine must be on smooth
firm level surface before using the
booms.
85 dB P14060

manuals, your employer's work rules and applicable


 Do not use the machine in strong
governmental regulations.
or gusty winds (over 12.5m/s (45kph
Inspect the machine before use to be sure it is operating
or 28mph)).
properly and perform the safety checks listed in the operating
 Never exceed the platform capacity.
manual and on the label under this canopy. This machine must
 Do not remove, alter or disable any
be inspected / serviced as the operating manual requires.
components that in any way affect safety or stability. These
include but is not limited to engines, batteries and tyres. 26 27
ELECTROCUTION HAZARD IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY.
THIS MACHINE IS NOT INSULATED TRAILERS:
 All stabilisers or outriggers must be properly extended.
 Maintain a safe distance from  All jack feet must be lowered onto a firm footing.
electrical lines and apparatus, you must
SELF PROPELLED MACHINES:
allow for machine sway, rock and sag
 Do not attempt to climb or descend
and electrical lines swaying.
slopes exceeding 25%, unless machine
 This machine does not provide
is 4 wheel drive, where 30% is
protection from contact with or
permitted. Never traverse slopes
proximity to an electrically charged
exceeding 20%. P14414/001
conductor. You must maintain clearance
 Use with additional caution when
of at least 3m (10 ft) between any part of the machine or its
operating the machine (in stowed
load and any electrical line or apparatus carrying over 50,000
position only) across uneven terrain,
volts. 0.3m (1 ft) additional clearance is required for every
debris, unstable or slippery surface
additional 30,000 volts or less.
and near holes or drop-offs.
 Use only tyres specified by Niftylift, foam filled if specified.
EXPLOSION HAZARD
 Do not start the Niftylift if you can COLLISION HAZARD
smell gasoline, liquid propane or diesel  Head protection must be worn.
fuel.  Operate machine with extreme
 The engine must be shut down while
fuel tanks are being filled.
Fuelling and battery charging must be
caution. Use controls slowly for
smooth operation and watch for 28 P14971/001
obstructions which may strike
done in a well ventilated area free of persons or machine. 18.4kN
29
any naked flame or other sources of  Make yourself familiar with the
spanish

ignition which may cause fire or work area before using the machine,
german

explosion. checking for overhead obstructions.


 Gasoline, liquid petroleum and diesel  Do not lower the boom unless the area below is free of
fuels are flammable. obstructions or personnel.
french

 Be aware of crushing hazards when gripping the handrail.


SELF PROPELLED MACHINES:
 To prevent damage to the platform, raise the flyboom
before driving up slopes or over uneven terrain.
HAZARDOUS SUBSTANCES AND  Check the drive direction before moving the machine.
ENVIRONMENTS
 This machine contains several hazardous substances such as RESTRAINT HAZARD
but not limited to:
 All personnel in the platform shall
Battery acid, Hydraulic Fluid, Engine Coolant, Antifreeze, LPG,
wear a body belt with a lanyard P14784/001
Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline.
attachment secured to the designated
 Covers and canopies should remain closed when the
point.
machine is in operation. Only trained personnel should carry
 Do not climb, sit or stand on the
out maintenance on the machine, ensuring at all times they
platform rails.
protect themselves from electrical, heat and mechanical
 Do not attempt to leave the platform
hazards.
by climbing down the booms.
DAMAGED OR MALFUNCTIONING MACHINE  Ensure the platform entry gate is
down before raising the booms.
HAZARD
labelling

 Check that any tools or equipment being used in the


 Do not use a damaged or malfunctioning machine. platform are secure and cannot fall out of the platform.
 If the machine malfunctions during operation or the tilt /
outrigger alarm sounds stop all work and descend as soon as

30 31
possible in a smooth controlled manner.
PLATFORM OVERLOAD WARNING
 If machine is fitted with an overload alarm, when it
activates all functions will halt. Remove excess load
immediately in a safe manner to restore functions. P18672/01
DANGER
GASOLINE, LIQUID PETROLEUM AND DIESEL
FUELS ARE FLAMMABLE

11 15 1. The engine must be shut down while fuel tanks are


being filled. P14785/001

2. Fuelling must be done in a well ventilated area free of


flame, sparks or any other hazard which may cause fire or
explosion.
3. Never start the Niftylift if you smell gasoline, liquid
P14921/001
propane or diesel fuel.
P14900/001

P14892/02

33

32 EMERGENCY HANDPUMP
12 CAUTION 1) SELECT GROUND OR CAGE CONTROL ON ‘FUNCTION
SELECTOR VALVE’ (UP FOR CAGE, DOWN FOR GROUND).
2) OPERATE & HOLD ‘MACHINE CONTROL LEVER’ AS NORMAL.
MACHINE DAMAGE RISK 3) MOVE HANDPUMP LEVER BRISKLY TO GENERATE PRESSURE
AND MANOEUVRE MACHINE.
To avoid damage to charger disconnect from RELEASE ‘MACHINE CONTROL LEVER’ TO HALT MOVEMENT
P15878/01 mains before using machine. HYDRAULIC SYSTEM RE-SETS AUTOMATICALLY P12402/2

A. Red light means batteries are charging.


B. Pulsing green light means the charge is
equalising.
C. Constant green light means batteries are fully

34
charged.

1. Read and comply with all safety instructions in


the operating manual.
P14939/001
2. Before use inspect for any signs of wear or 0
damage.
3. Connect to 3-wire grounded A.C. outlet. Use
3-wire grounded extension cord. For additional
safety use a trip switch device on the extension P15221/1

cord.
4. After connection check charger L.E.D. display
14 WARNING to ensure correct operation.
P14904/001 35

200KG 400N
(90lbs)
MAX
MAX 80KG 80KG 40KG 12.5 m/s
36
(440lbs) (177lbs) (177lbs) (88lbs) (28mph)
MAX
P14801/001
CAUTION
+ -
DRIVE WHEEL LOCK RELEASE UNDER COVER
1. CHOCK WHEELS BEFORE RELEASING
2. TURN COUNTER-CLOCKWISE TO RELEASE
3. TIGHTEN CLOCKWISE TO RE-ENGAGE BEFORE REMOVING
CHOCKS AND OPERATING WORK PLATFORM
& + -

5–18
P15550/01
P18610/01

issue 05
Figure 5.3 Labels (1-36)
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

37 38 ENGINE START 44
DANGER P11445
NOTICE
READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS
MACHINE FOR THE FIRST TIME

BEFORE USE TO OPERATE BOOMS


Refer to the operating manual located in the platform and To operate from ground or platform:

EXPLOSIVE BATTERY perform the daily maintenance / check routine as required.


Read all labels on the machine.
1. Press and hold the green power button (or footswitch).
2. Slowly move the desired control according to the

GASES ACID ACTIVATING THE MACHINE markings on the control panel.

1. Ensure that all red Emergency Stops are out. TO DRIVE AND STEER
Charging must be done in a well ventilated area free 2. Turn the key switch at the ground control station to
1. Raise the flyboom (if applicable) to prevent damage to
of flame, spark or any other hazard which may cause activate the platform or base controls.
3. HR10/12 Only: Ensure that the hydraulic selector valve
platform when climbing slopes and improve visibility.
2. Select the desired speed using the selector.
explosion. P14872/001
is in the correct position for the chosen control station.
3. HR10/12 Only: Push and hold green power button
4. To start the engine: turn the engine selector to the
then grip the drive joystick. Movement and steering
‘Start’ ( ) position, the engine will fire.
are achieved by slowly moving the joystick away from
5. To use battery power (if applicable): turn the platform
the neutral position.
selector to the ‘Battery’ ( ) position.
3. HR15/17/18/21 Only: Grip the drive joystick and hold
6. Cold diesel engines: Push and hold the ‘Glow’ button
the trigger switch at the front. Movement is achieved
( ) or turn the engine selector to ‘Glow’ ( ) for 10
by slowly moving the joystick away from the neutral
seconds (as applicable) then turn the selector to the

39
position and steering, by using the thumb rocker
‘Start’ position and the engine will fire.

NOTICE EMERGENCY STOP


Pushing in an emergency stop will stop all functions and turn
switch located on top of the joystick.
4. Use the colour coded arrows on the platform controls
and chassis to determine which direction the machine
will travel.
the engine off. 5. For a controlled stop slowly return the joystick to the

1.
DAILY SAFETY CHECK LIST
Check operating and safety manuals are legible and located in their box within the platform (if applicable).
EMERGENCY HANDPUMP
In the event that the controls fail or the operator becomes
neutral position.
6. For a quick stop release the joystick (WARNING: The
machine will continue to run a small distance).
2. Check safety belts and hats. 7. To halt the machine in an emergency press the
incapacitated the booms can be operated by using the hand
3. Check all decals and placards to see if in place and legible. emergency stop button (WARNING: The sudden stop
pump which is located under this cover.
4. Check platform is securely fastened to platform support. may affect the operator’s balance).
5. Check wheels and tyres. LOW BATTERY WARNING (Battery models) AFTER USE
6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.
7. Check batteries for condition, cleanliness, connectors and electrolyte levels. If the siren sounds and operations become intermittent, the
1. Return the machine to the stowed position.
8. Check engine oil and coolant levels (if applicable). batteries need charging. Switch to engine power or charge the
2. Turn the base key switch to the centre ‘Off’ position.
9. Check Installation of all guards, covers and boom clamps. machine immediately.
3. Remove all keys. Chock wheels.
10. Check for loose, missing or damaged parts.
11. Check all hydraulic hoses and electrical cables and wiring.
P18870/01
12. Check hydraulic, fuel and air systems for leaks.
13. Do not exceed rated platform capacity.
14. Check foot pedal for proper operation (if applicable).
15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution
throughout the checking procedure especially when checking brakes.
16. Check operation of emergency handpump.
17. Check all brakes and lights.
18. Check tilt sensor / alarm horn and beacons.
19. Check high engine and / or high drive limit switches.
20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.
45 DANGER
DO NOT OPERATE A MALFUNCTIONING MACHINE P14908/001

ROTATING AND ELECTRICAL MACHINE


HAZARD
40 -KEEP CLEAR-
DANGER AVOID CONTACT - KEEP A SAFE
DISTANCE AWAY OR DEATH OR SERIOUS
Death or serious injury may INJURY MAY RESULT.?
P15010/001
result if footswitch is disabled,
blocked or inoperable.?

47 ENGINE CONFORMS TO EMISSION


CERTIFICATION : EPA PHASE -2 / CARB TIER-2
REFER TO HONDA DOCUMENT PWL 50975A (9603) FOR DETAILS
OR CONSULT MANUFACTURERS HANDBOOK P15334/01
POWER POWER
ON OFF
P14884/001

spanish
german
41 DANGER

french
ACHTUNG
PELIGRO GEVAAR

P14783/002

labelling
42 WARNING WARNHINWEIS AVVERTENZA
AVERTISSEMENT ADVERTENCIA WAARSCHUWING

225KG 400N
(500lbs) 80KG 80KG 65KG
12.5 m/s (90lbs)
MAX
(28mph)
MAX (177lbs) (177lbs) (144lbs) MAX
P17328/001

43
DANGER
PELIGRO
ACHTUNG
GEVAAR

P14782/03

5–19
issue 05
info@niftylift.com Figure 5.4 Labels (37-47 USA only )
HR10/12 (SP26/34)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

6 hydraulic hoses
french
german
spanish
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.1 Hose kit HR10 (SP26)


Ref Number Description french german spanish

Base control to
1
Ram 1 (Pressure)
Base control to
2
Ram 1 (Pilot)
Base control to
3
Ram 2 (Pressure)
Base control to
4
Ram 2 (Pilot)
Cage control to
5
Ram 1 (Pressure)
Cage control to
6
Ram 1 (Pilot)
Cage control to
7
Ram 2 (Pressure)
Cage control to
8
Ram 2 (Pilot)
Base control to cage
9
(slew pressure)
Base control to cage
10
(slew pilot)
Cage control to
11 steer ram left
(Pressure)
Cage control to
12
steer ram left (Pilot)
spanish
german
french

DCV to cage drive


13
(Pressure)
DCV to cage drive
14
(Pilot)
hydraulic hoses

Diverter to cage
15
(Pressure)
16 Cage return to DCV
Base control to slew
17
motor (Pressure)
Base control to slew
18
motor (Pilot)
Handpump return to
20
base control
LH Power pack
23
return to DCV
28 Base return to DCV
Engine pump to Base
29
control (Pressure)
Base pressure to
32
brake override
Brake override to
35
DCV
6–2
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Cage 12 R
steer ram
control P 11 L

lift cylinder (1)

7
lift cylinder (2)
8

LH steer brake override 32


motor
35 56
45
50 55 14 13
54 LH power pack
10 pump
43

9 B V1
drive control T P1
23 engine pump
valve
(DCV) V2 48
P P2
T
T RH power pack
44
51 52 pump

spanish
53

german
16

french
RH steer
28
motor
3

hydraulic hoses
1

2 4
Base handpump
control
20 T P

P T

17 slew
18

diverter 29

15

6–3
issue 05
info@niftylift.com Figure 6.1 Hose connections (HR10/SP26)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.1 continued
Ref Number Description french german spanish

LH Power pack to
43 * engine pump
(Pressure)
RH Power pack to
44 * engine pump
(Pressure)
LH Power pack
45 * return to engine
pump
RH Power pack
48 * return to engine
pump
DCV (Brake) to
50
LH steer motor
DCV (Brake) to
51
RH steer motor
DCV to RH steer
52
motor
DCV to RH steer
53
motor
DCV to LH steer
54
motor
DCV to LH steer
55
motor
Handpump to brake
56
spanish
german

override
french

* Bi-energy machines only


hydraulic hoses

6–4
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Cage 12 R
steer ram
control P 11 L

lift cylinder (1)

7
lift cylinder (2)
8

LH steer brake override 32


motor
35 56
45
50 55 14 13
54 LH power pack
10 pump
43

9 B V1
drive control T P1
23 engine pump
valve
(DCV) V2 48
P P2
T
T RH power pack
44
51 52 pump

spanish
53

german
16

french
RH steer
28
motor
3

hydraulic hoses
1

2 4
Base handpump
control
20 T P

P T

17 slew
18

diverter 29

15

6–5
issue 05
info@niftylift.com Figure 6.1 Hose connections (HR10/SP26)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.2 Hose kit HR12 (SP34)


Ref Number Description french german spanish

Base control to
1
Ram 1 (Pressure)
Base control to
2
Ram 1 (Pilot)
Base control to
3
Ram 2 (Pressure)
Base control to
4
Ram 2 (Pilot)
Base slew to cage
5
slew (Pressure)
Base slew to cage
6
slew (Pilot)
Cage control to
7
Ram 1 (Pressure)
Cage control to
8
Ram 1 (Pilot)
Cage control to
9
Ram 2 (Pressure)
Cage control to
10
Ram 2 (Pilot)
Cage control to
11
steer ram (Pressure)
Cage control to
12
steer ram (Pilot)
Diverter valve to
spanish
german
french

13 cage control
(Pressure)
Cage control to
14
drive control valve
hydraulic hoses

Drive control valve


15 to cage control
(Pressure)
Drive control valve
16 to cage control
(Pilot)
Base control to slew
17
(Pilot)
Base control to slew
18
(Pressure)
Cage control to
19 master levelling ram
(Pressure)
Cage control to
20 master levelling ram
(Pilot)
Cage control to
21 slave levelling ram
(Pressure)

6–6
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

22
Cage control 20 knuckle (master) cage levelling (slave)

11 L steer ram
R
12 telescoping ram
19
T
21 23
24

lift ram (1)


8

7 38

10 40

9
lift ram(2)
LH steer
46 motor

45 43
47
50 55 16 15
T P1
54 LH power pack
14 engine
pump
13 P P2
B
drive control
6 valve 30 48
(DCV)
44

spanish
5

german
T

french
T RH power pack
51 52 pump

53
32

hydraulic hoses
35 brake override
RH steer
motor
3
28 1
56
2 4
Base control handpump

42 T P

P T

18 slew
17
diverter
29

6–7
issue 05
info@niftylift.com Figure 6.2 Hose connections (HR12/SP34)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.2 continued
Ref Number Description french german spanish

Cage control to
22 slave levelling ram
(Pilot)
Cage control to
23 telescopic ram
(Pressure)
Cage control to tele-
24
scopic ram (Pilot)
Base control to DCV
28
(Return)
Engine pump to
29 Base control
(Pressure)
LH Power pack to
30 drive control valve
(Return)
Base pressure to
32
brake override
Brake override to
35
DCV
38 Pilot link ram 1
40 Pilot link ram 2
Handpump to base
42
control (Return)
spanish
german

LH Power pack to
french

43 * engine pump
(Pressure)
RH Power pack to
44 * engine pump
hydraulic hoses

(Pressure)
LH Power pack to
45 * engine pump
(Return)
Base control to
46 telescopic ram
(Pressure) (Option)
Base control to
47 telescopic ram
(Pilot) (Option)
RH Power pack to
48 * engine pump
(Return)

* Bi-energy machines only

6–8
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

22
Cage control 20 knuckle (master) cage levelling (slave)

11 L steer ram
R
12 telescoping ram
19
T
21 23
24

lift ram (1)


8

7 38

10 40

9
lift ram(2)
LH steer
46 motor

45 43
47
50 55 16 15
T P1
54 LH power pack
14 engine
pump
13 P P2
B
drive control
6 valve 30 48
(DCV)
44

spanish
5

german
T

french
T RH power pack
51 52 pump

53
32

hydraulic hoses
35 brake override
RH steer
motor
3
28 1
56
2 4
Base control handpump

42 T P

P T

18 slew
17
diverter
29

6–9
issue 05
info@niftylift.com Figure 6.2 Hose connections (HR12/SP34)
HR10/12 (SP26/34)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.2 continued
Ref Number Description french german spanish

DCV (Brake) to
50
LH steer motor
DCV (Brake) to
51
RH steer motor
DCV to RH steer
52
motor
DCV to RH steer
53
motor
DCV to LH steer
54
motor
DCV to LH steer
55
motor
Handpump to brake
56
override
spanish
german
french
hydraulic hoses

6–10
issue 05
HR10/12 (SP26/34)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

22
Cage control 20 knuckle (master) cage levelling (slave)

11 L steer ram
R
12 telescoping ram
19
T
21 23
24

lift ram (1)


8

7 38

10 40

9
lift ram(2)
LH steer
46 motor

45 43
47
50 55 16 15
T P1
54 LH power pack
14 engine
pump
13 P P2
B
drive control
6 valve 30 48
(DCV)
44

spanish
5

german
T

french
T RH power pack
51 52 pump

53
32

hydraulic hoses
35 brake override
RH steer
motor
3
28 1
56
2 4
Base control handpump

42 T P

P T

18 slew
17
diverter
29

6–11
issue 05
info@niftylift.com Figure 6.2 Hose connections (HR12/SP34)

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