MANDATAIRE DESIGNE PAR LE MAITRE D’OUVRAGE : COMPAGNIE DE L’ENGINEERING DE

L’ELECTRICITE ET DU GAZ «CEEG.SPA»

DIRECTION DE L'ENGINEERING DES MOYENS DE PRODUCTION
IMMEUBLE 700 BUREAUX RN N° 38 GUE DE CONSTANTINE KOUBA ALGER
TEL: 021 83 84 00 - FAX: 021 83 90 17

CENTRALE ELECTRIQUE EN CYCLE COMBINE

KAIS
1 266,71 MW Aux conditions site
N° Contrat : Statut de Distribution : Numérotation Maitre d’Ouvrage :
N°2014/03/KD.M
N°07/SPE/2014 POUR INFORMATION KIS EM 540 015
Espace réservé aux tampons (Revue et validation du document - si nécessaire) :

Historique des Révisions :

07-02-
01 PI POUR INFORMATION
KP NRK SHH GSL KSS 2018
21-10-
00 PI POUR INFORMATION
TLM NRK BAB BYS KSS 2014
Rév. St. Description de la révision Auteur Contrôlé Vérifié Vérifié Approuvé Date
Titre :

SYSTEM DESCRIPTION FOR AUXILIARY STEAM SYSTEM

N° Projet Emetteur Emetteur Teamcenter Numérotation du Constructeur

130070 KAIS-00-MDM-LBG-002
Nom et logo Fournisseur Numérotation du Fournisseur

Type doc Classe Confidentielle Dérivé de Echelle Format Feuille De Suit F.

A4 1 1 7

GS Engineering & Construction Corp. / DAELIM Industrial Co., Ltd. MANDATAIRE DESIGNE : CEEG/KDM
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CONTENT

1.0 OBJECTIVE ............................................................................................................ 3

2.0 SYSTEM TITLE AND DESIGNATION ..................................................................... 3
3.0 COMPONENTS IN THE SYSTEM ........................................................................... 3
4.0 SYSTEM DESCRIPTION ........................................................................................ 4
5.0 OPERATION PHILOSOPHY ................................................................................... 5
6.0 INSTRUMENTATION AND CONTROL ................................................................... 6
7.0 SET POINT LIST ..................................................................................................... 6
8.0 TECHNICAL SPECIFICATIONS .............................................................................. 7
9.0 REFERENCE DOCUMENTS................................................................................... 7
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1.0 OBJECTIVE

The objective of the auxiliary steam system (LBG) is to supply the auxiliary steam to
the following consumers at required pressure and temperature during start-up, low
loads and normal operation.
A. Gland seal steam system
B. Steam jet air ejector (SJAE)

2.0 SYSTEM TITLE AND DESIGNATION

Auxiliary steam LBG

3.0 COMPONENTS IN THE SYSTEM

A. Each auxiliary steam line (LBA20BR001) from intermediate pressure (IP) super
heater outlet) consists of check valve (LBD20AA001), motor operated isolation
valve (LBD20AA041)
B. Flow element (LBA20CF501)
C. Auxiliary steam control station consists of high capacity control valve
(LBA20AA071), with upstream and downstream isolation valves
(LBA20AA001/002) and drain valves (LBA20AA401/402). Low capacity control
valve (LBA20AA072), with upstream and downstream isolation valves
(LBA20AA003/004) and drain valves (LBA20AA403/404)
D. Isolation valve (LBA20AA005) on the IP superheat steam to the auxiliary steam
header
E. Each auxiliary steam line (LBG01BR001) from auxiliary boiler consists of motor
operated auxiliary header isolation valve (LBG01AA041)
F. Auxiliary steam line (LBG20BR001) to turbine gland seal system consists of
electrical super heater (LBG20AH001) with upstream downstream isolation valves
(LBG20AA001 & MAW01AA004)
G. Warm up drain line (MAW01BR401) to atmospheric flash tank downstream of the
electric super heater consists of motor operated isolation valve (MAW01AA441)
H. Auxiliary steam line (LBG30BR001) to steam jet hogging air ejector and holding
ejector consists of header isolation valve (LBG30AA001)
I. Auxiliary steam header safety relief valve (LBG10AA101)
J. Auxiliary header isolation valve (LBG10AA001) for spare connection
K. Auxiliary steam header (LBG10BR001)
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4.0 SYSTEM DESCRIPTION

4.1 Auxiliary steam system:

The source of supply for the auxiliary steam system will be from the following;
A. Auxiliary boiler
B. IP super heater outlet

4.1.1 Auxiliary steam from IP super-heater:

The steam from intermediate pressure (IP) super-heater supplied to auxiliary steam
header. The IP steam generated in the HRSG UNIT-11 and HRSG UNIT- 12 is
combined and supplied to the auxiliary steam header through the IP steam pipeline
(LBA20BR001). The each IP steam line can be isolated with check valve
(LBD20AA001) and motor operated isolation valve (LBD20AA041) provided at the
outlet of each IP extraction steam line by HRSG supplier.

Auxiliary steam flow from IP super heater is measured in the common header by the
flow nozzle (LBA20CF501) provided at the upstream of auxiliary steam control
station.

Auxiliary steam control station consists of high capacity control valve (LBA20AA071),
upstream and downstream isolation valves (LBA20AA001/002) with drain valves
(LBA20AA0401/402). Low capacity control valve (LBA20AA072), upstream and
downstream isolation valves (LBA20AA003/004) with drain valves
(LBA20AA0403/404).The low capacity control valve will be in service during normal
plant operation.

The high capacity control valve will be taken in to service for supply of auxiliary steam
to start other block from the running block. This avoids starting of auxiliary boiler for
every block start.

IP superheat steam source is isolated from the auxiliary steam header

(LBG10BR001) with a gate valve (LBA20AA005) from auxiliary steam header.

4.1.2 Auxiliary steam from auxiliary boiler:

Auxiliary steam boiler (2 x 100%) is common for block 1 and 2. The auxiliary steam
header is independent for each block with interconnection to supply auxiliary steam
from one block to the other block.
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The steam from the auxiliary boiler will supply steam to auxiliary steam header
through motor operated header isolation valve (LBG01AA041).

4.1.3 Auxiliary steam to turbine gland seal system:

The auxiliary steam from auxiliary steam header will be supplied to turbine gland seal
steam system with electrical super heater (LBG20AH001) operating to rise the steam
temperature as per steam turbine steam seal system requirements (GEK 110856J).
A motor operated drain valve (MAW01AA441) is provided for warm up.

4.1.4 Auxiliary steam to SJAE:

Auxiliary steam line (LBG30BR001) will supply steam to steam jet hogging air ejector
and holding ejector. The auxiliary steam supply line to SJAE consists of header
isolation valve (LBG30AA001).

5.0 OPERATION PHILOSOPHY

5.1 Initial preparation

The following prerequisites must occur prior to initiating the system for start-up of
block:
A. Auxiliary boiler is available and online
B. HRSG is in available and online
C. Electrical super heater is available and online
D. The auxiliary steam system (LBG) is charged with steam at a sufficient pressure
and temperature.

5.2 System operation

A. During the unit cold start-up of the plant auxiliary steam would be supplied from
the auxiliary boiler for turbine gland seal system and steam jet hogging air
ejector. The gland steam temperature requirement is based on average of high
pressure (HP) and reheats (RH) bowl temperature. The optimum steam
temperature varies from 177 ºC to 371 ºC.

B. When one block is running the other block is can be started from the running
block. The piping and control valves in the auxiliary steam shall be designed
accordingly. During normal operation the low capacity control valve will be in
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service, during starting of the block or other block high capacity control valve will
be in service.

C. During warm start and hot start the source of steam supply for turbine gland seal
system and steam jet air ejector will be from IP super heater outlet through
auxiliary steam header. During this period electrical super heater is in operation
to raise the temperature of steam.

D. During normal operation steam for holding steam jet air ejector receives steam
from IP super heater outlet through auxiliary steam header.

6.0 INSTRUMENTATION AND CONTROL

6.1 Header pressure control

6.1.1 Normal operation:

During normal operation the header pressure is monitored by pressure transmitters

(LBG10CP101/102) and controls the pressure control valves (LBA20AA071/72) in
order to maintain the auxiliary steam header pressure at 12 barg. The pressure
control valves (LBA20AA071/72) will work on a split control range.

Pressure control valve (LBA20AA072) will be released to Auto after HRSG IP

superheater steam MOV (LBD20AA041) is open.

Pressure control valve (LBA20AA071) will be released to Auto if request for starting
other block is received and header isolation MOV (LBG01AA041) is open.

6.1.2 Startup operation:

During start up operation the header pressure is monitored by pressure transmitters

(10 LBG 10 CP 101/102) and provides control signal to auxiliary boiler control
system.

7.0 SET POINT LIST

Service description Engineering Set point

Signal

Range Unit Normal HIGH HI/HI

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Service description Engineering Set point

Signal

Range Unit Normal HIGH HI/HI

Auxiliary steam
4~20mA 0-16 bar (a) 12 - -
header pressure

Auxiliary steam
4~20mA 0-350 °C 230 - -
header temperature

Note: H- ALARM; HH-HI ALARM

8.0 TECHNICAL SPECIFICATIONS

1 Number of auxiliary boilers for the plant 2 x 100%

2 Auxiliary boiler capacity 20 t/h
3 Auxiliary boiler outlet pressure 13 bar g
4 Auxiliary boiler outlet temperature 230°C
5 Auxiliary steam header pressure 12 bar g

9.0 REFERENCE DOCUMENTS

GEK 110856J - Steam seal system requirements

KIS EM 540 012 - P&ID- Auxiliary steam system