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Operating Manual
BV-H 2214GB
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Contacts, Copyright
Heavy Industry
Service Tel.: +49 (0) 61 51 32 - 26 23
Service Fax: +49 (0) 61 51 32 - 32 70
E-Mail: bvh.process@schenck.net
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©Copyright 2005
SCHENCK PROCESS GmbH
MEASURING AND PROCESS TECHNOLOGIES
Landwehrstrasse 55, D-64293 Darmstadt
http://www.schenck-process.net
All rights reserved. Any reproduction of this manual, regardless of method, without prior permission by
SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.
Contents
1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power ON · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
Signal Lamps· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
Normal Displays · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5
Control In Normal Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5
Event Messages · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6
Function Distributor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8
Display Test and Version Number · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8
Batching Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
Visual Make-up · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11
Keyboard Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11
Activate/Deactivate EasyServe · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 12
Prefeeder· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 12
Printing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 12
Zero Setting· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 16
Read Parameters · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 17
3 Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6. Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7 Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Function Distributor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 33
Calibrating Functions· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 34
Belt Circuit LB · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 34
Tare TW· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 35
Weight Check CW · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 36
Set Time · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 38
Simulation Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 38
8 Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9. Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Preselect Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Parameters Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10 Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
System Messages S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Electrics E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Calibration C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Signal Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
0539 11 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Edition : 0539
0539
1 Overview
INTECONT PLUS is designed as measuring and 5 x 7 - dot matrix with 6 mm character height
evaluation system for
Upper display left : running message
Belt Weighers right : delivery rate in kg or t
Solids Flow Meters
Mass Flow Meters Lower display left : event messages
Mass Flow Feeders right : selectable
Weighfeeders feed rate, belt speed
Loss-in-weight Feeders etc.
Three system versions are available: Display can be changed over to American units.
O Z1 = 1 2 0 0 0 kg
E1 I = 1 0 0 0 kg/h
0539
Some Definitions:
Measuring Principle:
0539
OFF = Stop
Low = STOP
0539
2 Control
Counter readings
Counter pulses not yet output
Preselected normal displays
Service values, e.g. ON-time
Z1 = 2 5 0 0 kg
E1 I = 0 kg/h
remain stored for an endless period of time.
The internal clock continues running for approx. 5
days.
E1
Z1 = 2 5 0 0 kg
I = 0 kg/h
X (red) ALARM
flashes if an Alarm event is
available.
In addition, an event code appears
in lower display line.
Message E1
MIN (red) MIN LIMIT VALUE
reports power failure and can be defined as ALARM or lights if feed rate limit value is
WARNING. exceeded down.
ALARM:
Red lamp
flashing.
X
and message E1 are MAX (red) MAX LIMIT VALUE
lights if feed rate limit value is
To start scale, first acknowledge exceeded up.
message.
WARNING:
Signal lamp X remains dark, READY:
message E1 does not flash. The two green signal lamps must be lit, and no Alarm
Start/stop scale automatically or in message available.
manual. No acknowledgement is
required.
0539
Acknowledgement:
Event Messages If cause of fault is still present,
underscores are faded out.
Definitions
n WARNING 2 Display permanent, not
underscored
All important scale functions are internally monitored,
and faults are reported by event message.
Acknowledgement:
None
For troubleshooting details, see “ Event Messages”
item.
n IGNORE No event monitoring, save
MIN/MAX messages via contact
outputs and signal lamps.
O
field of lower display.
In addition, an explanatory text can be called up. Acknowledge events of ALARM and
WARNING 1 classes after
The events are organized into 4 classes. The elimination of fault. If several events
assignment between event and class can be selected are available, acknowledge one
using relevant parameter. after the other.
Acknowledgement:
If cause of Alarm has not been
removed, flashing stops but
message is still on display.
0539
I = Feed Rate
V = Belt Speed
Display shows
L/C = Load Cell
event name e.g. No Release
event code e.g. S2 * Fault on device or cabling
and a note e.g. Parameter O07.
The function distributor lets you call further functions, Abort Batch
or dialogs. Deselect Batch
E = If an event is available
Upper display : If batching mode is selected, a System prompts for input of batch setpoint.
totals sign is displayed left of If batch is selected from external PC, setpoint input is
running message. omitted.
Lower display : Use cursor keys to scroll 4 Enter Setpoint
additional values into display field.
Setpoint prompt is output automatically upon selection
U 1. Zb = Batch setpoint or can be started in manual when batch is complete
(scale OFF).
2. ZI = Batch actual value If batching mode is deselected or a batch is running,
Amount already no input is possible.
discharged When presetting batch setpoint via fieldbus
(Parameter I09 Batch Source = FB), no input is
3. Zd = Batch residual value possible either. This also applies to the input of batch
Amount not yet number and make-up setpoint.
discharged
P Prepare setpoint input.
Zd = Zb - ZI 19 Enter setpoint in kg or t
Max. 9 digits including decimal
4. Nb = Consecutive batch point.
number The unit is that of counter 1.
Use “Batch Number”
function to set initial value.
. Setpoint Batch
Before a batch starts, ZI and Zd indicate the amounts Zb = . . . . . . kg
fed out during previous batch.
If you deselect batching mode (Deselect Batch functi-
on), displays are disabled but enabled again upon
next selection.
0539
gB
Abort Batch
Start or abort make-up
This function lets you abort a running batch, i.e.
batching immediately stops.
Batching mode remains selected.
If make-up batch is complete, normal batch starts
New batch starts upon next start command, old batch upon next start command.
is not resumed. For new make-up, call function again.
Use “Make-up” function to complete old batch. “Abort Batch” function also aborts make-up
GT
operations.
Call function distributor and select
“Abort Batch” function.
f Acknowledge.
0539
Batch Number Nb
Visual Make-up
Select a number incrementing by 1 after start of every
new batch.
A batch report can be printed only if batch is complete
The consecutive number is printed in batch report and
(setpoint reached).
indicated in lower display line.
Belonging to previous batch, make-up operations are If an unspecified amount is to be batched using the
not counted. START/STOP keys, the results can be printed using a
GT Call function distributor and select
“Batch Number” function.
little trick:
1. Call “Select Batch” function.
f
2. Enter very high batch setpoint,
Acknowledge. e.g. 999999999 kg.
Prompt Nb = —- is output. 3. Scroll batch actual value ZI into lower display field.
f Acquire input.
4. Start scale.
N
5. If desired amount ZI is reached, stop scale.
Abort input. 6. Call “Abort Batch” function.
Old number remains stored. 7. Start printing
(see “Print Batch”).
f Acknowledge.
GT Call function distributor and select
g
“Start Keyboard Mode” or “Stop
Start batch. Keyboard Mode” functions.
Display feature:
You will know Keyboard Mode by the rectangle in the
upper left display field.
0539
This function lets you control your INTECONT using The printing functions are available only if the option
the “EasyServe” PC service tool. card is present.
N Abort printing.
Prefeeder
This report is identical with the batch report, however, Parameter J03 lets you select/deselect printout of
the numerical values are identified as sub-totals by event messages.
the # symbol.
There are 3 options:
If no batching mode is selected, batch number, batch
setpoint and batch actual value are not printed. This 1. No printout (NO)
type of report figures as “Quantity Report”.
2. Print events (error)
Batch actual value [kg] # 998 #
3. Print events and counter readings (YES)
etc.
(see “Printer Counter Readings”)
Call:
20.11.02 11:45:21 L2 W1 Load > MAX
1) Use “Print Counter Readings” function.
20.11.02 11:59:01 L2 W1 Load < MIN
Unlike the “Print Batch” function, printing is
possible during running batch.
0539
N Abort printing at any time.
The result of the automatic zero setting function can STATUS REPORT INTECONT PLUS
be printed automatically after every belt circuit. 25.11.02 13:37:12
Prerequisite:Parameter H 01 = YES (Auto Zero Active)
Software : VBW 20600-01 2482
Parameter H09 = YES Hardware version :1
Option card version :1
Station address :1
Tare correction is the total of all zero point changes; -------------------------------
total tare additionally includes the basic tare. Latest Report of: 25.11.02 12:13:13
------------ -------------------
Values correspond to same-name parameters SPC values:
D 03/05. Zero Set before : 4086 min
Voltage ON-time : 68 h
Feeder ON-time : 68 h
Latest password entry of : 22.11.02 17:02:12
Latest matkor change : 15.11.02 15:02:34
f
manual/automatic zero setting.
Start function.
N Abort printing at any time.
Voltage ON-time:
Total voltage ON-time.
Feeder ON-time:
Total ON-time of conveyor belt and INTECONT.
SPC time:
Measuring time for SPC values “Qmax” and “TQ < MIN”. 0539
Variance:
Feed rate variance related to the square of nominal feed Feed Rate in Percent Pnenn
rate. 0 20 40 60 80 100 120 140 %
Events report:
lists number and type of events occurred after last
printout.
If no report has been printed yet, counting starts from
time of power-up.
Counter 3:
Totalizing counter 3
Belt skew:
indicates change in belt length in % of total belt length
(Parameter D06).
Belt drift:
indicates belt drift in cm.
0539
Program complete:
Zero Setting
0. Dev. 70.2 %
The zero setting program is designed to acquire the belt Tarkor 1.12 %
weigher’s zero point error over one or multiple integer
belt circuits.
In normal mode, value is used to correct current
measuring result.
If no automatic mode is selected, use program in regular
intervals. Upper display: Deviation of zero point from
During zero setting, totalizing counters stop counting. previous zero setting operation in %
of nominal belt load.
Prerequisite:1. Conveyor belt totally unloaded. Dev = + : error increased
If necessary, abort program. Dev = - : error decreased.
User “Start Prefeeder” function, if Lower display: Deviation of zero point from basic
available. tare in % of nominal belt load.
Taring program corrects basic tare
2. Belt running, during calibration.
indicated automatically.
Acquire result, or view for information and reject.
f
3. No batch active; batching mode can
remain active. Acquire result.
Scale zero point is corrected.
Call:
N Abort program.
f Event messages:
2- Value Excessive
Zeroing range exceeded; clean
0. >0< 70.2 %
Tarkor 1.12 % scale and retare, if necessary.
3. Note:
The function setting to zero can also be
started via the digital input P05. The
program is started by a positive flank of the
Upper display: Residual run time in % of total run contact. The result is automatically accepted
time. if it is within the admissible zero setting limit
Lower display: Zero point error in %, related to (5% of the nominal belt load). An
nominal belt load. ackowledgement of the result is not
necessary. The calibration program can only
N Abort program at any time.
be aborted in its active phase.
0539
Read Parameters
Dialog Behaviour
Block: A
N Return to blocks.
N Return to normal displays.
0539
0539
3 Control Overview
O Z1 = 1500 kg
-- I = 100 kg/h
gB Start/Stop if preselected
U SCROLL Select lower display line and functions.
(1) Counters Z2, Z3 (4) Belt load Q
T (2) Feed rate I
(3) Feed rate Ir in %
(5) Belt speed v
0539
0539
4 Operating Principle
I in kg/s
v in m/s
Q in kg/m
QB in kg
Leff in m
I in kg/h:
QB = total load on
Not even the best of conveyor belts is perfectly even;
weighing platform.
particulary in welding points, the belt will be heavier
and stiffer. The figure above shows the relations over
one belt circuit in exaggerated fashion.
0539
1 Abort batch
or
0539
0539
0539
5. Technical Data
n Panel-mounting unit: VEG 20600/20610 n Surface-mounting unit: with panel mounting unit
Front panel: 96 x 288 mm VEG 20...
Panel cut-outs : 88 x 282, wall thickness
max. 10 mm n Wall-mounting housing
Mounting depth : min. 225 mm
(including 50 mm for Measuring
connectors) systems : width x height x depth
Protected to : IP 20, front to IP 65 410x330x236mm
Material : plastic grey to RAL 7022 Feeding
systems : width x height x depth
Display : fluorescent, 2 lines of 20
500x600x300mm
characters, 6 mm high
Protected to : IP 65
Keyboard : flexible membranes with
tactile touch Material : steel sheet, 1.5 mm, grey
Voltage supply : 90...264V/50Hz...60Hz
Signal lamps : LEDs, 2 x green, 3 x red
Power supply : 24 V(DC) 50 % -25%, Extension : Feed unit controller
max. 1 A, n Environment
no fuse, pole-reversal
protective circuit Temperature : -25 °C ... +45 °C,
Ext. power supply : 90...264V/ 50HZ...60HZ tested to -40°C
Humidity : Class F (DIN 40 040) *
Interference
immunity : to IEC 801
Interference
Z1 = 2500 kg suppression : to VDE 871, EN 55 011
I = 0 kg/h
n Storage temperature
n Connectors
n Control outputs
If error message “CPU Not OK” is output, all contacts n External totalizing pulse counter
open.
Frequency : max. 10 Hz
n Control Pulse length : selectable 50...1000 ms
Output : 24 V, max. 100 mA
Number : 5 optionally active low or active
Base card : 3 high,
Option card : 2 galvanically isolated,
Type : 24 V(DC) +/-30 %, 5 mA, short-circuit-proof, limited to
galvanically isolated apr. 350 mA,
negative amounts are stored
internally and must be
compensated by positive
n Control inputs (NAMUR)
amounts before new pulse is
Number : 2 output.
Type : NAMUR (DIN 19234), This ensures integral
short-circuit and cable accuracy also with minimal
breakage monitoring belt load.
0539
Number : 1
Type : RS232; RS422 or RS 485
max. 19200 baud
Data format : 8 data bits, 1 stop bit, odd
parity changeable to even or
no
Isolation : galvanically non-isolated
Connectors : Phoenix MSTB, contact
spacing 3.5 mm, max. 1.5
mm2 or 9-pole D-Sub HD20
0539
0539
6. Characteristics
n Dialog language
for error messages, operation, and service n Event messages
programs.
Events and faults are displayed in form of an
Select: DEUTSCH alphanumeric code. Call clear text of consecutive
ENGLISH events via keyboard.
FRANCAIS Events are organized into Alarms and Warnings,
ESPANOL with and without acknowledgement. Alarms stop
ITALIANO scale; warnings don’t.
All alarms are additionally reported via relay
output.
n Units (selectable)
n Operating philosophy
SI units : kg , kg/h
t , t/h Operator prompting through multi-level menus.
m , cm Important configuration and calibration functions
are protected by password.
NON-SI units: lb , lb/h
t , t/h
f , inch n Belt speed
(see Parameter List) For simple applications, speed measurement can
be omitted.
Designed to zero the basic tare load, the taring 2 separately selectable limit values for monitoring
program on principle has the same function as the of signal lamps and relay outputs.
zero setting program. However, tare elevation is Any event can be reported by message.
not monitored, and the call is protected by
password. MIN/MAX for
(1) Feed rate
(2) Belt load
n Automatic belt influence compensation (BIC) (3) Belt speed
Using an additional belt circuit sensor and a metal
Switching threshold, relay outputs and event class
belt mark, the dynamic zero point influence of the
can be defined individually for all 6 possibilities.
conveyor belt can be compensated during
operation (with and without material). n Display filter
This considerably increases the belt weigher’s Define individually for feed rate, belt load and belt
short-term accuracy. speed.
0539
n Digital inputs
0539
0539
7 Setting Programs
The function distributor lets you access all setting B= If batching mode is selected, additional
programs. functions can be accessed in main distributor.
f Start function.
Batch Number
Print Batch
Make-up
N Return to normal displays, or
abort function.
Next = W/Belt Empty
E= An event is available.
F u n ctions
Displa y Result s
Z= Activated via parameter.
TU
Display Results E
Display Check
START/STOP Feeder Z
Service Values
Batch Number B
Print Counter Readings
>0< Zero Set
START/STOP Keyboard Mode
START/STOP EasyServe
Programming
Calibration Functions S
Read Parameters
Enter Parameters S
Load Default Par. S
Print Parameters
Print Status Report
START/STOP Simulation
Tare S
Weight Check S
Imp/Belt Circuit S
0539
Set Time S
There are 3 setting programs designed to ease initial Call setting program LB: IMP/BELT only
calibration and recalibration. (1) upon initial calibration
(1) Pulses/Belt Circuit LB (2) after mounting new belt or considerably varying
(2) Taring TW belt tension
(3) Weight Check CW (3) after having changed parameter B 04
“Charact.Val. vs” or B 05 “Nominal Speed” (in case
Upon initial calibration, perform functions in the above of scales with and without speed measurement).
order of sequence.
All functions can be reached using the CALIBRATION Program acquires the number of speed transducer
function and are protected from unauthorized use by pulses for one belt circuit and uses the number of
password. pulses as belt circuit code for the following programs:
(a) Manual or automatic zero setting
During program run until acknowledgement (b) Taring TW
(1) no totalization takes place (c) Weight Check CW
(2) analog outputs are set to offset values
(3) no event messages are suppressed Upon initial calibration, first call setting program LB.
(4) all BIC functions are cut off. This also applies to scales without speed
The operating sequence is the same with all measurement.
programs.
G
Prerequisites : (1) Before calling program, measure
Call function distributor. time of one belt circuit with
TUf Scroll CALIBRATION FUNCTIONS
into lower display field and
maximum possible accuracy and
enter into Parameter C 02.
(2) Deselect batching mode.
acknowledge.
B7f
(3) Ensure conveyor belt is running.
Enter password 07734.
Sequence:
Display shows a setting program, e.g. TW: Tare. Gf Function distributor, calibrating
functions, password
(see “Calibrating Functions”)
Calibrating Functions
TU Scroll LB: Imp/Belt
into lower display field.
f
S5 TW. Tare
Start.
N Abort at any time.
f
Setting programs do not control belt drive and
Start setting program. prefeeder.
0539
TU
message : ... - I/B
value flickers upon every belt circuit. Scroll TW: Tare
0539 Operation : as described above function into lower display field.
f Start function.
(2) If deviation (dev) exceeds 20%, check scale for
mechanical faults, e.g. jammed material
particles.
N Abort function at any time. (3) If BIC is active (M05 = YES), BIC tare vectors
are initialized along with taring program.
Program running:
Weight Check CW
Upper display : deviation of tare value from previous (3) Apply check weight in proper
taring result location.
in % of nominal belt load (4) Select batching mode.
dev = + : tare has increased (5) Start conveyor belt.
dev = - : tare has decreased Corresponding hint is output
Lower display : mean value of total tare automatically.
in % of nominal belt load
N
functions, password
Reject result, i.e. scale is not tared. (see “Calibrating Functions”).
f
(2) ABORTED
N
(1) Related to nominal belt load, tare value can
0539
exceed 100%. Abort function at any time.
fN Exit program.
Since result is not
AUTOMATICALLY ACQUIRED,
both keys are equivalent.
Special Messages:
(1) START if belt is not running
(2) ABORTED (irrelevant)
Unlike the other programs, date and time can be The Simulation Mode lets you check all scale
changed in START and STOP states of scale and functions without material at the time of
read off under SERVICE VALUES. commissioning.
0539
8 Service Values
TU
“N” = no option card
Move through service values.
Inputs 6 + 7 designed as Namur inputs
9) ED = 19 h
4) Date and time
Scale and conveyor belt ON-times
5) Relay outputs switching condition
Prerequisite : Totalization ON
I + DO = 1 1 1 0 0 0 0 0
Monitored : Parameter K 03, Message S3
“1" = contact closed
10) Tacho = 96.6 Hz
”0" = contact open
Outputs 4-8 on option card
Speed transducer input frequency
“N” = no option card
Select frequency between 0.4...3000 Hz.
0539
Load on load cells related to total of load cells The arrows indicate the direction of drift.
rated capacity.
If value exceeds 100 %, load cells are
overloaded.
From 110 % onward, message H4 :
13) bic = 2.34001 mV/V 18) Pulses of sensor area Imp.S. = 386
Unnormalized load cell amplifier output value Measured pulses of sensor area. If belt sensor is
with active BIC (Belt Influence Compensation) properly located, the following result is expected:
0539
29) CS = 10851
31 BIC-N = 27
Date and total tare related to nominal belt load 32. BIC-E = 5
Prerequisites : Correct zero point using taring Counter reading indicating faulty BIC circuits not
program or manual/automatic entered into tare vectors
zero setting function.
Manual changes of correction
parameters are not recorded.
33. ES-Version = 11
Displayed are the 5 last taring or zeroing
operations. Current EasyServe Version
0539
9. Parameterization
Display units and format Numeric parameters Enter numeric value, e.g.
Limit values nominal feed rate.
Nominal and calibration data, etc.
All parameter are preset with default values. These Bf Enter password 07734.
are proven suggestions and can normally be used as
defined.
Display shows title of first parameter block.
The default values can be loaded using sub-function
“Load Default Parameters”.
name
N
number 1, 2, 3 ..
and Return to normal displays.
value. For approx. 2 minutes, parameter
menu can be recalled without
Values differing from default are identified by a * password input.
before the block letter.
0539
P Prepare input.
Rated Data
Block: B
TU Selection parameters:
Value flashes.
Scroll desired value into lower
display field.
46 Go to the left (4) or to the right (6),
see “Hardware Configuration”.
1. Block letter
B9 Numeric parameters:
Feature - - - - - - - - - - - - - - - -
TU
Enter value using keypad.
Move through blocks A, B ..., up and
down.
f Acknowledge input.
Next parameter is displayed.
O
Block letter flashes.
f Delete digits.
N
Select block.
Parameter selected last is Abort input.
displayed.
0539
OP
G Call PROGRAMMING function and
DEFAULT PARAMETERS.
v B1 YES
NO
=1
=0
f Acknowledge
selection.
-
Power Failure
DI I+ DI1-DI7 HI, LO
Parameters remain stored for an unlimited period of
DO I+ DO1-DO8 HI, LO time.
AI I+
Sample:
Description Source
B06 START Source OP
Alternatives FB, DI, v
0539
Block O Events
P 01 Release DI I+ DI 3 HI
P 02 Stop Batch —
P 03 Ackn. Events DI I+DI1 HI
P 04 DI Start —
P 05 DI Setting to zero —
Q 01 DO Alarm DO I+ D03 LO
Q 02 DO Prefeeder ON —
Q 03 DO Feeder ON DO I+ D01 HI
Q 04 DO I-MIN DO I+ DO4 LO
Q 05 DO I-MAX DO I+ DO2 LO
Q 06 DO Q-MIN —
Q 07 DO Q-MAX —
Q 08 DO v-MIN —
Q 09 v-MAX —
Q 10 DO Batch Active —
Q 11 DO Full Feed —
Q 12 DO Dribble Feed —
R 01 Station Address 1
R 02 Physics RS 232
R 03 EasyServe Baudr. 19200
R 04 Format Data 8-0-1
R 05 Connection serial
R 06 MODBUS Idle Time 4ms
0539
A 01 Language A 02 Units
Range: SI Default: SI
Range: DEUTSCH Default: DEUTSCH
NON-SI
ENGLISH*
AMERICAN ENG*
FRANCAIS Convert displays and parameter inputs from SI units
ESPANOL into American units.
ITALIANO
Determine feed rate display format. Range: 10,00...100 000,0 I/m Default:
50,26 I/m
0539
B 05 Nominal Speed
Range: 0,0100...10,000 m/s Default: 1,0000 m/s
B 06 START Source
Range: OP Default: OP
FB
DI Note:
v If you select “v”, no batching is possible.
0539
0539
lets you determine the run time of the Zero Setting, Lever ratio of force transducing weighed idler of
Taring and Weight Check setting programs. platform and load cell.
Q = platform load
C 02 Belt Circuit Time F = load on load cell
Range: 1,0...9999,0 s Default: 30,0 s With weighing modules with leaf spring parallel
guidance, lever ratio is always 1.
lets you determine the measuring time for the
“Imp/Belt Circuit” calibration program.
Normally, the time is selected for one belt circuit. C 07 Angle a
Range: 0,0...60,00 degrees Default: 0,00 degrees
0539
D 02 Span Correction
Range: 0,5000...2,0000 Default: 1,0000
Total tare = basic tare + tare correction Divided by Parameter B 04 (vs Charact.Val.), belt
length in m results.
D 04 Basic Tare N
No input required Default: 0,00 kg/m
max. 10000 kg/m
Attention!
When entering Parameters D 02 ... D 05 in manual, start
with D 02.
0539
E 01 Source AO 1 E 04 Source AO 2
Range: I (feed rate) Default: I Range: I (feed rate) Default: Q
Q (belt load) Q (belt load)
V (belt speed) V (belt speed)
One of these values can be output in analog fashion. One of these values can be output in analog fashion.
E 02 Elevation AO 1 E 05 Elevation AO 2
Range: 0,00...20,00 mA Default: 4,00 mA Range: 0,00...20,00 mA Default: 4,00 mA
Output current with E 01 set to 100 % (nominal value). Output current with E04 set to 100 % (nominal value).
Range of output current is limited to 0...20 mA. Current output range is limited to 0...20 mA by the
hardware.
0539
Block G : Filters
G 01 I Display G 04 V Display
Range: 0.0...600.0 s Default: 3.0 s Range: 0.0...600.0 s Default: 3.0 s
Feed rate analog output Holds for all functions and displays depending on belt
load.
0539
Reference: Nominal Belt Load D 01 Maximum admissible totals value of all manual and
automatic zero setting operations. Correction is not
Lets you select the automatic zero setting function acquired.
used to correct zero point on empty conveyor belt
after every belt circuit.
0539
(D 03) (D 05)
H 10 ZDO Limit
Range: 0.0...10.00 %Q Default: 1.00 %Q
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I 02 Batch End
Range: 0.00...220 000 kg Default: 0.000 kg
I 04 Batch Tolerance +
If batch setpoint minus pre-cut-off amount I 02 is
reached, batch is complete. Range: 0.0...100.0 % Default: 1.0 %
Drive, or prefeeder, stops. Reference: Batch Setpoint
I 05 Batch Tolerance -
Range: 0.0...100.0 % Default: 1.0 %
0539
I 07 Belt Empty
Range: NO Default: NO
YES
Message B4 is output.
After acknowledgement (also ALARM messages),
monitoring of current batch cuts off.
I 09 Batch Source
Range: OP
FB Default: OP
0539
J 01 Baud rate
Range: 2400 Default: 9600
4800
9600 30.09.97 11:45:21L2 W1 ® Load < MIN
19200 30.09.97 11:59:01L2 W1 ® Load < MIN
38400
Event report
Baud rate for transmission to printer.
NO : No printout
0539
K 05 SPC Time
K 02 Event Maint. EL S4
Range: 1...24 h Default: 8 h
Range: WARNING 1 Default:
WARNING 2 WARNING 1 Acquisition interval for service values, e.g. empty belt.
IGNORE SPC = Statistical Process Control
Possible protocol variants. Every protocol type Range: I: std/L:std Default: I: std/L: std
requires an optional interface card to be present. I: swp/L: std
“COMP” identifies the compatible types. I: std/L: swp
I: swp/L: swp
L 08 Baud Rate
L 04 Address Range: 2400 Default: 9600
4800
Range: 1...254 Default: 1 9600
19200
Slave address for Modbus protocol 38400
Modbus baud rate
0539
L 15 FLOAT Format
L 10 FLOAT-FORMAT Range: SIEMENS-KG Default: IEEE
IEEE
Range: SIEMENS-KG Default: SIEMENS-KG
IEEE
Determines the representation of the floating point
values for the Profibus DP protocol.
Determines the S5 protocol used for representation of
floating point values.
L 16 Configuration
L 11 Physics Range: FIXED-1 Default: FIXED-1
FIXED-2
Range: RS 232 Default: RS 422 NO-PARA-ID
RS 422 PARA-ID
Lets you set the interface physics for the S5 protocol. Determines structure and size of the process image
(Profibus DP).
L 12 Baud Rate
L 17 Address
Range: 2400 Default: 9600
4800 Range: 0...63 Default: 16
9600
19200 DeviceNet slave address
38400
Baud rate for S5 protocol
L 18 Baud Rate
Range: 125k Default: 125k
L 13 Format Data 250k
500k
Range: 8-E-1 Default: 8-E-1
8-0-1 DeviceNet baud rates
8-N-2
0539
L 19 Configuration L 24 IP-Address 1
Range: FIXED-1 Default: FIXED-1 Range: 0-255 Default: 192
FIXED-2
NO-PARA-ID Lets you enter IP address in manual
PARA-ID
L 21 Word Sequence
L 27 IP-Address 4
Range: I: std/L:std Default: I: std/L: std
I: swp/L: std
I: std/L: swp Range: 0-255 Default: 1
I: swp/L: swp Lets you enter IP address in manual
L 29 Net Mask 2
L 23 DHCP Range: 0-255 Default: 255
Range: NO Default: NO Determines subnet mask
Determines how IP address shall be preset
0539
L 31 Net Mask 4
L 34 Gateway 3
Range: 0-255 Default: 240
L 35 Gateway 4
Range: 0-255 Default: 0
0539
YES : The START/STOP Prefeeder dialog function NO : After cut-off or batch complete command,
is active. In turned-on state, the prefeeder is belt continues running for the time specified
controlled through the scale-specific by Parameter M02.
sequence.
YES : Conveyor belt immediately stops.
NO : Dialog function is faded out.
Control output is always set to STOP Parameter is active only if Batch Mode has been
Prefeeder. preselected.
Normally, belt immediately stops.
M 02 Setting Time
M 05 Change-over FF/DF
Range: 0.0...1000.0 s Default: 0.0 s
Range: YES
Setting time of material prefeeder NO Default: YES
0539
Starts speed-controlled delay element used to shift Digital input for belt sensor. Can be checked using the
belt load measurement to the point of material relevant service value.
discharge. Only DI6 can be used. If you select alternative “-”, BIC
and belt monitoring functions cannot be used.
Prerequisites: Speed meter must be present and
active. No belt circuit sensor is
required.
N 05 BIC Active
N 02 Platf.Dis.Length
Range: NO Default: NO
Range: 0.00...50.00 %LB Default: 0.00 %LB YES
4. Tare.
0539
Action:
N 06 Sensor Length
1. Clean head and tail pulleys.
Range: 0.01....400.00 cm Default: 8.20 cm
N 08 Sensor Offset
N 12 Belt Skew Event C3
Range: 400.00....400.00 cm Default: 0.00 cm
Range: WARNING 1 Default: Alarm (C03)
The offset lets you correct the zero point of the belt WARNING 2
run monitoring result. Ignore
However, the maximum display range is limited. Alarm
Therefore bigger corrections should be effected by
sensor shifting (see Commissioning chapter).
Conveyor belt is too far off-centre. Feeder is no longer
New display = old display - offset operable.
Action:
Limit value for admissible belt drift. If exceeded, event N 13 Slip Limit
message C4 “Belt Drift” is output and digital output
N15 “DO Slip Event” is set. Range: 0.00...10.00 %LB Default: 2.00 %LB
Range: WARNING 1 Default: WARNING 1 Limit value exceeded, event message C8 “Slip Error”
WARNING 2 (C04) is output and digital output N17 “DO Slip” is set.
Ignore
Alarm
Cause of event:
N 14 Slip Event C8
Range: WARNING 1 Default: WARNING 1
WARNING 2 (C08)
IGNORE
ALARM
N 15 Do Belt Drift
Range: DO Default: __
__
N 16 DO Belt Skew
Range: DO Default: __
__
N17 DO Slip
Range: DO Default: __
__
M 18 Freeze BIC
Range: DI Default: —
__
0539
Block O: Events
O 03 Tacho Input C2
O 06 L/C Input C1
Range: ALARM Default: ALARM
WARNING 1 Range: ALARM Default: ALARM
WARNING 2 WARNING 1
WARNING 2
Input frequency exceeds 2700 Hz.
Monitoring starts 10 s after power-up.
1. Load cell cable not (or improperly) connected.
Prerequisite: B 03 = YES
2. Analog-to-digital converter of measuring amplifier
is in saturation (see Service Value wz_roh).
Special case:
IGNORE always releases feeder.
0539
O 10 Simulation Active S7
Range: WARNING 1 Default:
WARNING 2 WARNING 2
ALARM
IGNORE
0539
Determine digital input for feeder release. The function setting to zero can also be started via the
digital input. The program is started by a positive flank
Setting “-” means that no release is required. of the contact. The result is automatically accepted if it
is within the admissible zero setting limit (5% of the
Default is DI1, however, any other free digital input nominal belt load). An ackowledgement of the result is
can be used as well. not necessary. The calibration program can only be
aborted in its active phase.
P 02 DI Stop Batch
Range: DI Default: DI (DI3)
—
P 03 Ackn. Events
Range: DI Default: DI (DI1)
—
P 04 DI Start
Range: DI Default: —
__
Q 01 DO Alarm Q 05 DO I-MAX
Range: DO Default: DO I+DO3 LO Range: DO Default: DO (DO2)
— —
Digital output used to report general alarm. Digital output signal used to indicate that maximum
feed rate (F03) is exceeded up.
Contact output is independent of event class (F04).
Q 02 DO Prefeeder ON
Range: DO Default: DO (DO4) Q 06 DO Q-MIN
—
Range: DO Default: —
Digital output used to START/STOP prefeeder. —
Q 07 DO Q-MAX
Digital output signal used to indicate START/STOP
state of scale. Range: DO Default: —
—
This very output can also be used to START/STOP
drive.
Digital output signal used to indicate that maximum
belt load (F07) is exceeded up.
Contact output is independent of event class (F08).
Q 04 DO I-MIN
Q 08 DO v-MIN
Range: DO Default: Do (DO1)
— Range: DO Default: —
—
Digital output signal used to indicate that minimum
feed rate (F01) is exceeded down. Contact output is Digital output signal used to indicate that minimum
independent of event class (F02). belt speed (F09) is exceeded down.
Contact output is independent of set event class
(F10).
0539
Q 09 DO v-MAX
Range: DO Default: —
—
Q 10 DO Batch Active
Range: DO Default: —
—
Q 11 DO Full Feed
Range: DO Default: DO (DO6)
—
Q 12 DO Dribble Feed
Range: DO Default: DO (DO7)
—
0539
0539
0539
10 Event Messages
S2 : No Release
External RELEASE signal pending.
Scale cannot start.
Parameter : O 07 Electrics E
E1 : Power Failure
S3 : Maint. STR Meter
Power failed or cut off.
Total ON-time of conveyor belt and Feed rate possibly not recorded during this
measurement is exceeded. time.
Perform requisite service work, if necessary. Action : Acknowledge message.
Acknowledgement of message does not Parameter : O 01
influence time intervals.
Parameters : K 03, K 04
E2 : Namur Err Tacho
0539
C8 : Slip Error
C2 : Tacho Input
Conveyor belt length inadmissibly changed.
Speed transducer output frequency exceeds Error is acquired only using additional belt
3000 Hz, most probably due to subsequent circuit sensor.
change of belt speed (e.g. gearbox). Action : Check belt tension; if
Action : Check speed transducer for necessary, correct.
proper dimensioning. Check sensor for proper
If necessary, measure pulse measuring distance.
frequency using oscillograph. Parameters : N13, N14
Parameter : O 03
0539
Maximum H Minimum L
H1 : I > MAX L1 : I < MIN
Current feed rate exceeds set limit value. Current feed rate has fallen below set limit
Action : Normally none, unless value. Error in measurement possibly out of
message H4 is available or tolerance.
system-specific limits have to Action : System specific unless L4 is
be observed. additionally available
Parameters : F 03, F 04 Parameters : F 01, F 02
Current belt load exceeds set limit value. Current belt load has fallen below set limit
Action : Normally none, unless value.
message H4 is available or Action : See L1
system-specific limits have to Parameters : F 05, F 06
be observed.
Parameters : F 07, F 08
L3 : V < MIN
H3 : v > MAX Current belt speed has fallen below set limit
value.
Current belt load exceeds set limit value. Action : Check to see if belt is running.
Action : System specific unless C2 is Parameters : F 09, F 10
additionally available.
Parameters : F 11, F 12
0539
No power supply:
0539
11 Commissioning
1. Event E2 = O04
There is no way out. Namur Err. Tacho
U
functions can be performed. Speed transducer not connected, or
cabling faulty.
1. Connect power supply and turn on (Chapter
DETAILS). 2. L/C Input C1
Load cell not connected, or
2. The upper two green LEDs report “Ready to
cabling error.
Operate”, the red LED in the middle flashes and
reports Alarm E1.
3. L/C Input >MIN L4
4. No release S2
No external RELEASE signal.
Z= 0t
E1 I= 0 kg/h
0539
Out-of-round
Mechanical Prerequisites
The out-of-round error of idlers in the weigher
Mount mechanical equipment in accordance with the influential zone must not exceed 0.4 mm.
instructions given in separate manual. Check weighed
and carrying idlers in the weigher influential zone for
correct alignment and out-of-round. Securement
Influences
Alignment
Maintenance
Raise idlers in the influential zone to approx. 3...5 mm
above remaining idlers. Align then against one If idlers are dismounted for maintenance work to be
another to a height difference below 0.4 mm. effected, make sure that they are remounted in their
former locations.
Electrical Prerequisites
0539
Enter Parameters
Parameter Block A
Parameter Block B
Example:
Parameter Block D
Parameter Block F
Functional Check
Select limit values and their event classes in
accordance with application requirements. 1. Start weigher and conveyor belt.
Parameter Block G Starting depends on selected start source B 06 .
Acknowledge Message E1.
Adjust display filters, if required. Normally, the default
2. As running display, a rotating point appears in top
values can be used.
left display field.
If not, Parameter Vmin (F 09) is set too high or
START key has not been operated.
Parameter Block H
3. Interpret event messages, if any, as shown in
See “Automatic Zero Setting”. Maintain default values Chapter 10 and remedy fault.
for the time being. Do not start automatic zero setting
before calibration is effected. 4. Call Service messages.
Value negative:
(c) aw
Load on load cell in percent related to the total
of load cell rated capacities.
Interpret as under Item b). At nominal belt
load, aw should not exceed 100%.
0539
Calibration as such is not required. After input of rated Check with check weight is useful because
and calibration data, scale is calibrated.
1. Mechanical or electrical faults may be given
Simply call:
2. Calibration data may be uncertain, e.g. lever
1. Setting program “Belt Circuit LB” determining the ratio not exactly known, inclination hard to
basis of one belt circuit for zeroing and taring measure
programs
3. Incorrect data may have been entered.
3. Zero setting program for training. Zero point error 1. Enter effective check weight as Parameter C 08.
should be small after taring. If weighing modules with leaf spring parallel
guidance are used, the check weight corresponds
Always observe the above order of sequence.
to the actual value. In other cases, see Spec Sheet
or calculate check weight in accordance with
For first program, measure exact time of one belt
Chapter DETAILS / Data Flow Diagrams. For
circuit and enter value into Parameter C 02. For
effective check weight, belt inclination is irrelevant.
operation and message interpretation, see Chapter 3.
If something goes wrong: Unlinearity is mostly due to above faults; linear errors,
our service department is always prepared to help. to incorrect data.
Maybe only some small error or maloperation is the
cause of trouble. Check individual operations one
by one. Normally, the issue can be eliminated.
0539
The speed transducer frequency generator can be Checks or calibrations with check weights cannot
driven by reproduce the actual circumstances to perfection.
1. Friction wheel in the lower belt run Highly accurate weighing results can be achieved only
2. Drive motor shaft. by various measurements with material and
subsequent correction.
In the first case, the entered characteristic value vs
(Parameter B 04) depends on the exact friction wheel For correction, use Parameter D 02.
diameter; in the second, on the belt wrap factor.
Hence, check speed measurement for accuracy. Observe the following items:
1. Acquire belt speed with stop watch and tape 1. Make sure the route from platform to material
measure. collecting point is clean.
To be on the safe side, conduct various
measurements and calculate mean value. 2. Ensure that material diverters, if any, do not divert
any material.
2. Read INTECONT speed display over the same 3. If feed screws or air slides are used between
period of time. platform and collecting point, feeding starts approx.
30 min. before check measurement so that normal
3. Compare both values with one another and, if build-ups are given.
necessary, correct characteristic value vs B 04.
4. Set dedustings to a minimum.
Example:
old = old parameter value
new = new parameter value Old value of Parameter D 02 = 1
Vg = measured speed Within 15 min. a material amount of MW = 4.9 t is fed.
Va = read off speed Difference in counter reading MA read on INTECONT
is 5.0 t.
This method is also applicable with unknown
characteristic values.
0539
Activate the automatic zero setting function only in INTECONT comes with belt a belt run monitoring
clearly defined cases, e.g. if some belt circuits are run function designed to detect belt drift and belt slip.
with no load. Activate monitoring using Parameter N03 “Belt Sensor
Active”.
Parameter H 01 = JA Automatic active
= NO Automatic not active The belt run monitoring functions can be used only if a
belt circuit sensor (Namur transducer) and
Automatic system is active both in turned-on and a triangle metal sensor area on belt area
turned-off state of scale, if belt speed exceeds Vmin. available (see Fig. Below). If not,
Parameters N03 “Belt Sensor Active” and
N05 “BIC Active” must be set to “NO.
Z1 = 2500 kg
I = 0 kg/h
0539
Features
Prerequisites:
· Belt run monitoring commissioned
· Belt run monitoring started.
0539
Belt weighers with variable belt inclination are equipped 7. Tare scale, best in horizontal position.
with a so-called cosine pendulum which compensates
8. Calibrate range using check weight and Parameter
the impact of inclination on measuring result.
D 02. Use setting program CW.
The pendulum is switched into the load cell (L/C)
supply voltage.
Test Plug
L/C RD Rp Rw Angle C 07
1. Position pendulum near weighbridge and align 2. Withdraw load cell connector X7 and replace by
using spirit level. test plug.
0539
12 Details
Start / Stop
Start / stop states exclusively refer to belt drive, 3. START/STOP with belt speed higher, or smaller,
prefeeder and feed rate measurement. than set limit value Vmin (v).
Belt load and belt speed are acquired in either case. System prompts for input of unmeaned value
Display with START Rotating point in upper display : measured for speed V.
field.
Rotation speed is approximately
proportional to feed rate, but
never zero.
The default value is DI2. However, you can use any 4. START/STOP via fieldbus interface (FB).
other free digital input as well.
Serial START/STOP commands acts in the same
The digital input operates edge-controlled, i.e. If ways as the corresponding keys.
scale cuts off after Alarm, START signal must be
The “Select Keyboard Mode” function lets you shift the
removed and applied again.
Start/Stop commands onto keyboard.
Return to “Deselect Keyboard Mode” function using
Parameter B06.
Note
1) Selection “v” does not allow for batching.
0539
Parameter Schedule:
B 06 START source OP
G 06 Belt tracking time Tn apr. 3 s
Pre-act cut-off point FMS is estimated on the Abort batch. Control signal behaviour is the same as
basis of the mean belt load. after STOP command.
FMS = VM - L * Q - M(TZ)
When batch is complete, prefeeder cuts off; belt drive, Parameter Schedule:
after approx. another half belt circuit. Conveyor belt is
empty. Delay for point of discharge should be B 06 START source OP
activated G 06 Belt tracking time Tn ca. 3 s
(N 01 = YES).
Select keyboard for START source (B 06 = DE + T). Tracking time of feed rate acquisition after
Function “Next W/Belt Empty” automatically activates belt cut-off.
clearance mode. For details, see OPERATION
chapter. N 01 CPD Active YES
The smallest possible actual batch amount Delay for point of discharge
corresponds to the load on belt from weighing platform
to point of feed.
0539
Change-over point from full feed to dribble 0 Start batch through START command. Belt
feed, e.g. through reduction of feed rate. drive, feeder and totalizing counters start
Enter deviation from cut-off point I 02 (see operating.
Diagram). Normally not used in clearance 1 Abort batch through STOP command.
mode. To avoid excess feed, belt drive continues
I 02 Batch Cut-Off Point kg running for time TZ after prefeeder cut-off
(Parameters M 02, M 04).
Feeder cut-off point. 2 Restart batch through START command.
0539
Fig.: Measurement
Note: Parameters:
In normal INTECONT operation, data flow diagrams Io Nominal Feed Rate B 02 in t/h
need not be known.
Io is reference value for limit values and
In special cases, they can be used to trace internal service display. Io has no effects on
normalizations, particulary important for (theoretical) calibration.
precalibration.
Qo = in kg/m
Vo = in m/s
Io = in t/h
0539
D 02 is primarily used to calibrate results of a The product from Q and V is feed rate I.
material check. This parameter exclusively
acts on belt load measuring branch. I = Q * V * 3600s/f in kg/h
Connection Diagram
Base Card
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Option Card
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8 mA = Short circuit
1.65...8 mA = Level 0
0.1...1.65 mA= Level 1 (sensor covered)
0,1 mA = Cable breakage
Option Card:
n Analog outputs
Long cables, particularly to frequency transducers,
can interact on analog outputs. We suggest to use
an isolating amplifier.
Weighing Platforms
Buckled Platform
Single-Idler
Platform
n Multi-Idler Platform
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Single-Idler Platform
tan(a) 0,018 · a
Angle a= 0 : K = 0
Angle a = neg :K = neg
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See Single-Idler Platform Enter angle a into parameter. Load cell is loaded
with N = Q * cos a.
n Buckled Platform
QPRF = QP
LPG
QPRF = QP
LWZ
b) Vertical to conveyor belt
With inclined belts, consider extension, or shortening,
of calibration lever, if any, in accordance with Enter 0 as angle a. Load cells are loaded with full
single-idler platform. force Q.
QPRF = n * Lg * s
N= Number of chains
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Printer Connectivity
Switch
1-1 : OFF Character spacing 10 CPI
1-2 : OFF Zero with no backslash
Fig.: Printer Cable 1-3 : ON Graphics character set
1-4 : OFF Auto hyphenation activated
1-5 : ON Normal print speed
1-6...8 : ON, ON, ON USA
2-1 : ON Page length 12 inch
2-2 : OFF No cut sheet
2-3 : OFF Jump over perforation
2-4 : OFF No auto line feed
13 Replacement Instructions
INTECONT PLUS, type “VEG”, is equipped with added functions for INTECONT PLUS, type “FIP”. Logical
inputs/outputs can now be assigned to hardware at will. Please also check all connectors with relevant
parameter assignment.
When using our convenient replacement set (ordering no. V036910.B01), hardware is adapted by plugging.
The EasyServe setting program supplied enables easy assignment and transfer of all software parameters.
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The FIP base and option cards connection diagrams Load Cell
indicate for every digital input and output the relevant
INTECONT VEG parameter numbers used for
FIP Physical Signal VEG
distribution on physical signals.
X5 3 OUT1 X7 3
The tables below compares the connector X5 4 REF1 X7 4
assignments of FIP and VEG for all physical signals. X5 5 IN2 X7 6
X5 6 IN1 X7 5
X5 7 REF2 X7 7
X5 8 OUT2 X7 8
Digital Outputs
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Connector Size
FIP
VEG
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The Group