Schenck Intecont Plus Weighfeeder Manualpdf DL

®
INTECONT PLUS
Solids Flow Meter
Operating Manual
BV-H2219 GB

Contacts, Copyright
Sales: Tel.: +49 (0)6151 32 - 10 28

Email: sales.process@schenck.net
Service: 24h Emergency hotline: +49 (0) 172

172 - 650 17 00 Discontinuous
Discontinuous Weighing Technolog
Technology
y
+49 (0) 171 - 255 11 95 Continuous Weighing Technology
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Business Segments:
Heavy Duty Weighing & Feeding

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Service Tel.: +49 (0) 61 51 32 - 25 72
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Service Tel.: +49 (0) 61 51 32 - 10 75
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©Copyright 2004
SCHENCK PROCESS GmbH
Measuring and Process Systems
Landwehrstrasse
Landwehrstra sse 55, D-64293 Darmstadt
Darmstadt
http://www.schenck-process.com
All rights reserved. Any reproduction of manual, regardless of method, without prior permission by
SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.

INTECONT PLUS VDM
Contents
1. Over
Overvi
view
ew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Cont
Contro
rol.
l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Powe
Powerr ON · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
LEDs · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
Norm
Normal
al Dis
Displ
play
ays
s ····· ····· ······ ······ ····· ····· ····· ······ ····· ····· ····· ····5
Oper
Operat
atio
ion
n in Nor
Norma
mall Mode
Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5
Even
Eventt Mess
Messag
ages
es · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6
Func
Functi
tion
on Dis
Distr
trib
ibut
utor
or · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8
Display Check and Version Number · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8
Keyboard Mode· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
STAR
START/
T/ST
STOP
OP Fee
Feede
derr · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
Easy
EasySe
Serv
rve
e Acti
Active
ve/D
/Dea
eact
ctiv
ive
e····· ····· ····· ······ ····· ····· ····· ······ ····· ····· ··9
Batc
Batchi
hing
ng Mod
Mode
e · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10
Load
Loadin
ing
g By Sigh
Sightt · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13
Print Batch Report· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13
Zero Setting· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 15
Read
Read Par
Param
amet
eter
ers
s · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 17
3. Cont
Contro
roll Over
Overvi
view.
ew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4. Tec
echn
hnic
ical
al Dat
Data
a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
21
5. Char
Charac
acte
teri
rist
stic
ics.
s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
25
6. Sett
Settin
ing
g Prog
Progra
rams.
ms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Func
Functi
tion
on Dis
Distr
trib
ibut
utor
or · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 27
Calibrating Functions· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 28
TW Tare· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 28
CW Wei
Weigh
ghtt Chec
Check
k · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 29
0405
Simu
Simula
lati
tion
on Mod
Mode
e · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 31
Transmissionto thirdparties andreproduction

of this documentati
documentation
on are not perm
permitted
itted.. Technische Contents
SCHENCK
SCHE NCK PROCESS GmbH reservesreserves all
rights of ownership and copyrights. Redaktion BVED BV-H
BV-H22
2219
19 GB I - 1

VDM INTECONT PLUS
Sett Time
Se Time · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 31
7. Serv
Servic
ice
e Val
Value
ues
s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8. Para
Parame
mete
teri
riza
zati
tion
on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
35
Select Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Ente
Enterr Para
Parame
mete
ters
rs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hard
Hardwa
ware
re Con
Confi
figu
gura
rati
tion
on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Load
Load Def
Defau
ault
lt Par
Param
amet
eter
ers
s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Para
Parame
mete
terr Overv
Overvie
iew
w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9. Even
Eventt Mess
Messag
ages.
es. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
System Message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Cali
Calibr
brat
atio
ion
n C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maxi
Maximu
mum
m H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Minimum L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Mate
Materi
rial
al Flo
Flow
w (Bat
(Batch
ch)) B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Signal Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10..
10 Comm
Commis
issi
sion
onin
ing.
g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Tes
estt Plug
Plug · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 65
11. De
Deta
tail
ils
s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Start Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Batching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Data Flow Charts: Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiri
Wiring
ng Dia
Diagr
gram
am . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Base Card .
Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Opti
Option
on Car
Card
d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Printer Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.. Re
12 Repl
plac
acem
emen
entt Instru
Instruct
ctio
ions
ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Replac
Replacing
ing INTEC
INTECONT
ONT PLU
PLUS
S FIP —> INTECO
INTECONT
NT PLUS
PLUS VEG . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
0405

Contents Technische of this documentati
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o n are not permi
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tted..
SCHENCK
BV-H
BV-H22
2219
19 GB I-2 Redaktion BVED rights of ownership and copyrights.

INTECONT PLUS VDM
Thi
his
s ma
man
nua
uall ap
appl
plie
ies
s to so
sofftw
twar
are
e ve
vers
rsio
ion
n VDM
VDM 20
2060
600-
0-00
00..
Edition : 0405
0405

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itted.. Technische Contents
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BV-H22
2219
19 GB I - 3

VDM INTECONT PLUS
This page left intentionally blank
0405

Contents Technische of this documentati
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o n are not permi
permitted
tted..
SCHENCK
BV-H
BV-H22
2219
19 GB I-4 Redaktion BVED rights of ownership and copyrights.

INTECONT PLUS VDM
1. O ve
v e rv
r v ie
ie w
On INTECONT: For Further Reading:
Fieldbus manual BVH2220
INTECONT PLUS is designed as measuring and S5-R
S5 -RK5
K512
12 (3
(396
964R
4R)) FH 458
458
evaluation system for Modbus (Comp) FH 525
Belt Weighers Display:
Solids Flow Meters
Mass Flow Meters 5 x 7 - dot matrix with 6 mm character height
Mass Flow Feeders
Weighfeeders Uppe
Upperr di
disp
spla
lay
y left
left : runn
runnin
ing
g me
mess
ssag
agee
Loss-in-weightt Feeders
Loss-in-weigh right
right : tot
totali
alized
zed amo
amoun
untt in kg/
kg/h
h or
The system is supplied in 3 variants: t/h
1. Without option
option card (standard) Lowe
Lowerr di
disp
spla
lay
y left
left : even
eventt me
mess
ssag
ages
es
righ
rightt : se
sele
lect
ctab
able
le
2. With option
option card
card VFE 610V
610V
flow rate, measured load,
for additional input/outputs and printer
etc.
3. With opti
option
on card
card for
for fieldbu
fieldbus
s
VSS021V : Modbus/S5 Display can be changed over to American units.
VPB 020V:
VCB020V:
VCB020V Profibus
: DeviceNet
The present manual applies to solids flow meters with LEDs:

controlled material prefeeder
prefeeder..
2 green and 3 red LEDs
Task:
Green
Green LE
LEDs
Ds : Re
Read
ady y
A Solids Flow Meter is designed for continuou
continuous s Red
Red LELEDs
Ds : Er
Erro
rorr or li
limi
mitt va
valu
lue
e me
mess
ssag
ages
es
weighing of materials with free flowing or fluidizable
properties. Combined with a controlled material
prefeeder, preset material amounts can be batched.
O Z1 = 362.5 kg
E1 I = 1 0 0 0 kg/h
0405

of this documentatio
documentation
n are not permitted.
permitted. Technische Overview
SCHENCK
BV-H22
2219
19 GB 1

VDM INTECONT PLUS
Keyboard: Measuring Technique

Technique::
 Precis
Precision
ion AC volvolta
tage
ge am
ampli
plifie
fierr wit
with
h con
contin
tinuou
uous
s
Flexible membranes with tactile touch
correction of zero point and range.
 Highly resolving
resolving analog-to-digital
analog-to-digital converter
converter..
Sta
Start/stop
rt/stop measuremen
measurementt The inte
integrate
grated
d meth
method
od is desi
designed
gned to effi
efficien
ciently
tly
gB suppress mains voltage interferences.
TU Preselect lower display  16-bit microcontroller
Select functions
 Unlimited storage of counte
terr readings,
i Reset counter configuration and calibration data.
G FUNC
FUNC Call fun
Call functi
ction
on dis
distri
tribu
butor
tor an
and
d
event texts
O DEL
DEL Acknow
Ackn owleledg
dge
e ev
even
entt me
mess
ssag
age,
e,
delete input
N ESC Abo
bort
rt fu
fun
nct
ctio
ion
n
f ENT
ENT Sta
tart
rt fu
func
ncti
tion
on,,
acknowledge
acknowledg e input
P DAT
DAT Prep
Prepar
are
e in
inpu
put,
t, e.
e.g.
g. of se
setp
tpoi
oint
nt
B9 Enter paramete
parameters
rs
KL Enter sign and decimal point
Some Definitions:
I = Feed rate
Fe in kg/h or t/h
Material amount per unit time
Z = Totalized amount in kg or t
Q = Measured load
Load on load cells in kg
Measuring Principle:
Material is guided to measuring chute S free from

whirls.
Deflection force acts on load cell L/C whose output
voltage is proportional to flow rate.
INTECONT evaluates signal and computes flow rate
and totalized amount.
0405

Overview Technische of this documentatio
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permitted.
SCHENCK
SCHE NCK PROC
PROCESS
ESS GmbH reserves
reserves all
BV-H2219 GB 2 Redaktion BVED rights of ownership and copyrights.

INTECONT PLUS VDM
The schematic below shows all inputs and outputs. MIN = Relay output for MIN limit value
The sample mechanical equipment presents a system MAX = Relay output for MAX limit value
equipped with crossed flexure strip.
ACK = Acknowledge event messages
EXT
EXT IN
INPU
PUT
T = Ex
Exte
tern
rnal
al in
inte
terr
rrup
uptt in
inpu
putt
ON = Relay output, scale started
START
START/STO
/STOP
P = St
Start
art and stop scal
scale
e
Release = Release input
O Z1 = 362.5 k g
I = 14
1498
98 kg
kg/h
/h
S = Measuring chute
L/C = Load cell
M = Re
Relay output for material prefeeder
F, G = Relay output for full feed/dri

rib
bble
feed changeove
changeover r
Z = External totalizing counter
A = Analog display for feed rate or

measured load
SERI
SERIAL
AL = Serial
Serial in
inte
terf
rfac
ace
e fo
forr pr
prin
inte
terr an
and
d ho
host
st
computer
24 V = Power supply
0405
ALARM = Relay output for ALARM
Transmissionto third partiesand reproductio

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n
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SCHENCK
BV-H22
2219
19 GB 3

VDM INTECONT PLUS
2. C on
o n tr
t r ol
ol
Power ON LEDs
During power failure
all counter readings

counter pulses still to be output
preselected normal displays,
Service values, e.g. ON-time
Z1 = 2 5 0 0 kg
are stored for an unlimited time.
E1 I = 0 kg/h
The internal clock continues running for approx. 5
days.
After power-up, an automatic display and lamp test is

performed, followed by the display version number,
then by normal displays. a (gree
(green)
n) POWER
POW ER OK
lit if all power supplies are OK.
Message E1
b (gre
(green
en)) CPU
CPU
lit OK
if microprocessor is ready to
operate.
Z1 = 2 5 0 0 kg
E1 I = 0 kg/h X (red) ALARM
flashes if an Alarm is available.
In addition, the event code is
shown in lower display line.
reports power failure . MIN (red) MIN LIMIT VALUE

Message can be configured as ALARM or WARNING. lit if feed rate limit value is
exceeded down.
ALARM: Red LED X and symbol E1 flash.
MAX (red) MAX LIMIT VALUE
Acknowledge message before starting lit if feed rate limit value is
scale. exceeded up.
WARNING: LED X remains dark, symbol E1 does

not flash.
No acknowledgement required. READY
READY:: The two gre
green
en sig
signa
nall lam
lamps
ps lig
light;
ht;
Start scale manually or automatically. no Alarm is available.
O Acknowledge event message.
0405

Control Technische of this documentatio
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ESS GmbH reserves
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INTECONT PLUS VDM
Normal Displays Operation in Normal Mode
Upper Display
Left
Left : Runn
Ru nnin
ing
g me
mess
ssag
agee an
and
d op
oper
erat
atin
ing
g mo
modedes.
s. g Start totalization
totalization..
Rotating point indicates that totalization Cond
Co ndit
itio
ion
n : ExExte
tern
rnal
al Re
Rele
leas
asee si
sign
gnalal
and material prefeeder are active. available (selectable
(selectable).
).
START_Sou
ST ART_Sourcerce (B03) set
Righ
Rightt : Tot
otal
aliz
izin
ing
g co
coun
unte
terr 1 to OP or Keyboard mode
active.
Operating Modes
Feat
Featur
ure
e : Rotati
Rota ting
ng po
poin
intt in le
left
ft fi
fiel
eld
d
of upper display
B Stop totalization
totalization..
Feature: points stands still
Measured load continues being acquired.
i Reset totalizing counters.
1 Enter number of desired counter (1 or 2).

FMZ No. : _
Z1 = 5 0 0 0 kg Counter 3 cannot be reset. In case of
Z2 = 6 0 0 0 kg
kg/h
/h
overflow, counting resumes from 0.
f Acknowledge input.
Lower Display
N Delete faulty digits.
Left
Left Eventt re
Even repo
port
rted
ed by al
alph
phan
anum
umer
eric
ic co
code
de,,
e.g. E1 for power failure. TU Select lower display
Right Selectable (see Normal Displays).
O Acknowledge event message.

Select display
TU
Counter Z1 Z1 = 5000 kg G Call further functions, e.g. Display Event,
Counter Z2 Z2 = 6000 kg Calibration.
Counter Z3 Z3 = 1000 kg
Feed rate I = 1000 kg/h N Exit function distributor
distributor..
Feed rate Ir = 50,00 % 1)
Measured load Q = 10.000 kg
10
Measured load rel. Qr = 68,91% 2)
Batch Zb, ZI, Zd, Nb, Zbn, Zdn 3)
1) relat
related
ed to nominal
nominal feed rate
2) related to nominal
nominal measured
measured load
3) see Batchin
Batching
g Mode
0405
Display formats and units of Z1, Z2, Z3 and I can be
selected individually
individually..

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VDM INTECONT PLUS
 WAR
WARNING
NING 2 Display perm
Display permane
anent,
nt, not
Event Messages underscored.
Definitions Acknowledgement:
Acknowledgement:
Not required.
All important scale functions are internally monitored.
Errors are reported by event message.  IG
IGNO
NORE
RE No mo
moni
nito
tori
ring
ng of ev
even
ents
ts,, sa
save
ve
MIN/MAX messages and deviation
For troubleshooting
troubleshooting details,
details, see chapter
chapter “Event via contact outputs and signal
Messages”. lamps.
If several events occur at the same time, the event

Z1 = 2 5 0 0 kg with the highest priority is displayed first.
E1 I = 0 kg/h Priority: Alarm, Warning 1, Warning 2.
Operation
O Acknowledge all available events of

Acknowledge
Message
Message E1 Powe
Powerr Failu
Failure
re classes Alarm and Warning 1.
If several events are available,
Message is output in left field of lower display in form acknowledge same one after the other.
of a groupan
addition, letter (e.g. E) and
explanatory text acan
number (e.g.up.
be called 1). In
To display event texts:
The events are organized into 4 classes. The
assignment of event to class can be selected using
relevant parameter.
G Call function distributor
distributor..
TU Scroll “Display Events” into lower display

 ALAR
ALARM
M Disp
Displa
lay
y fl
flas
ashi
hing
ng an
and
d un
unde
ders
rsco
core
red.
d.
field (normally not required).
In addition, red signal lamp X
flashes. f Select function.
Totalization cuts off, scale is not
operable.
Start:
First remove cause of fault and
acknowledge message.
Acknowledgement:
Acknowledgement:
If cause has not been removed
yet, flashing stops, underscores
are deleted, but message is still
available.
If fault is remedied after
acknowledgement,
acknowledge ment, message
automatically effaces.
 WAR
WARNING
NING 1 Display perm
Display permane
anent
nt and
underscored.
Totalization continues.
Acknowledgement:
Acknowledgement:
If fault has not been remedied yet, 0405
underscore is faded out.

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INTECONT PLUS VDM
I = Feed rate
L/C = Load cell
1. Ev
Even
ents
ts S 2 = M06
No Release
* fault in device or cabling
Display shows: Contactt Outputs

Contac
Name e.g. No Release Genera

rall ala
larm
rm ava
vail
ilab
able
le unti
till
Code e.g. S2 acknowledgement
and hint e.g. Parameter M04
Min/Ma
Min/Max
x ou
outpu
tputs
ts indepen
indep enden
dentt of eve
event
nt cla
class,
ss,
of respective event. active also with IGNORE.
Limit values are reported as
The hint informs the service staff of the relevant
long as event is available
parameter. The consecutive number relates to the provided that scale is active
priority sequence.
Automatic Zero Setting Function

View several events.
TU If automatic zero setting is selected and measurement
N Return to normal displays. is cut off, zero point error is continuously acquired and
corrected.
List of Events Zero setting is reported by feature “Zero” independent
of measurement success.
The list is sorted by display priority.
AUTOMATIC
AUTOMATIC ON
System Message S S1 Memory Error *
S2 No Release
S3 Main
Ma int.
t. Sca
cale
le Run
S4 Main
Ma inte
tena
nanc
nce
e In
Int.
t. El
Elec
ec
0o Z1 = 2 5 0 0 kg
kg
S7 Sim
Simula
lati
tio
on Ac
Acti
tive
ve I = 0 kg/h
S9 Data Link Host
Batching B B1 Out of Tolerance

B9 Line
Linea
ari
riza
zati
tio
on
Ele
lect
ctri
ric
cal Sy
Syst
ste
em E E1 Powerr Fa
Powe Fail
ilur
ure
e
E6 External Input
Calibration C C1 L/C Input*

C5 Tare Cor
orrr. > MA
MAX
X
Maximum H H1 I >MAX
H4 L/C Input > MAX
Minimum L L1 I < MIN

0405 L4 L/C Input <MIN

documentation
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VDM INTECONT PLUS
Programming” and “Calibrating Functions” lead to

Function Distributor further menus you can move through using cursor
keys.
The function distributor lets you call further functions
and/or dialogs. B = If ba
batc
tchi
hing
ng mo
mode
de is se
sele
lect
cted
ed,, ad
addi
diti
tion
onal
al
functions
distributor.can be accessed in main
distributor..
If no event is available, display shows the Abort Batch
function selected last. If an event is Deselect Batch
available, the “Display Events” function is Batch Number
displayed. Print Batch
Reload
f Start
Start function.
S = Calibr
Calibrat
atin
ing
g fu
func
ncti
tion
ons
s ac
acce
cess
ssib
ible
le af
afte
ter
r
N Return to normal displays and/or password input.
abort function. Prompt is output after call of function
E = Only if an event is available
Function
With opposed functions, e.g. START/STOP, only the
Display Events one currently availabe can be reached.
Moving in function distributor does not limit any

scale-specific functions.
TU Move through function distributor

distributor.. Display Check and Version Number
Display Events E This function lets you check displays and signal
Display Check lamps.
START/STOP Feeder
Service Values
START/STOP KEYB. MODE G Call Display Check function.
Select Batch B 1. All display
display elements rhythmically
EasyServe active/deactiv TU flash.
>0< Zero Set 2. Versio
ersion
n number
number is displayed
displayed for
for
Programming approx. 10 s.
Calib.Functions S f Test terminates automatically.
Print FMZ
Read Parameters
Enter Parameters S
Load Default Par. S I N TE C O NT P LU S
Print Parameters VDM 206
20600-
00-00
00 206
2063
3
Print Stat. Rep.
START/STOP Simulation
TW: Tare
Example:
CW: Weight Check
Set Time VMD : Solids Flow Meter
So
20600-00 : Ve
Version number
0405

documentation
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INTECONT PLUS VDM
Keyboard Mode EasyServe Active/Deactive
This function lets

lets you shift the selected control
control source The “EasyServe Active/Deactive” functions let you
for START/STOP to the INTECONT keyboard. control your INTECONT using the EasyServe PC
After
sourcedeselection of Keyboard mode, the former
is active again. service tool.
Upon changeover from external source (e.g. serial) to
keyboard, START/STOP
START/STOP status is maintaine
maintained.
d. GT Call function distributor
distributor..
In reverse direction, the external signals are active. Select “EasyServe Active” function
To set communication parameters, use

GT Call function distributor
distributor.. Block Q.
Select “START Keyboard Mode” or
“STOP Keyboard Mode” function.
Note: Upon power failure, the current status is
stored, i.e. “EasyServe Active” function
Display feature: needs not be re-called.
You will know Keyboard mode by the square in the left Connection to PC can also be made using a 9-pole
upper display field. SUB-D connector on X4 (RS 232 only) or a Phoenix
connector on X5 (RS232, RS422 or RS485).
See also Wiring Diagram in chapter DETAILS.
START/STOP Feeder
The “START/STOP Feeder” function lets you start and

stop material prefeeder.
In started state (ON), INTECONT controls prefeeder.
The normal Start/Stop commands cannot be used.
In Stop state, material flow is interrupted and scale
can be tared, etc.

distributor..
Select “Start Feeder” or “Stop Feeder”
function.
Start
Start function.
f
0405

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VDM INTECONT PLUS
1. Zb = Ba
Batc
tch
h se
setp
tpoi
oint
nt
Batching Mode
2. ZI = Batc
Batch
h ac
actu
tual
al va
valu
lue
e
Batching mode is used to feed a defined amount of (amount already
material. When batch setpoint is reached, batching discharged)
operation is complete.
0 St
Start
art batch,
batch, open
open prefee
prefeeder
der..
3. Zd = Batc
Batch
h re
resi
sidu
dualal va
valu
lue
e
1 Abo
Abortrt batch
batch at any
any time
time
(amount still to be
and
discharged)
2 re
resu
sume
me..
3 Chan
Change ge over to dribble
dribble feed by reducin
reducing
g prefeeder
prefeeder
output. Zd = Zb-ZI
4 Cut off prefe
prefeede
eder.r.
5 Batch setp
setpoint
oint is reache
reached.
d.
4. Nb = Cons
Consececut
utiv
ive
e ba
batc
tch
h
number.
To set start value, use
“Batch Number“
function.
Before start of a batch, ZI and Zd indicate the

amounts fed out during previous batch.
Batching mode deselected (”Deselect Batch”
function), displays are disabled but can be used again
upon next selection.
Display format corresponds to the format of Counter

1.
Select Batching Mode

Additional Displays
Selection of Batching mode enables batching,
however, no batch is started yet.
O Z1 = 2 5 0 0 kg
kg Condition: Scale OFF
Z2 = 4 0 0 kg

distributor..
TU Scroll “Select Batch” function into display

Upper
Upper dis
displa
play:
y: If ba
batch
tching
ing mo
mode
de is sel
select
ected
ed,, tot
total
als
s field.
sign .
f Select function.
is displayed left of running
message.
The square indicating Keyboard
System prompts for input of batch setpoint.
mode is omitted.
If batch is selected from external PC, setpoint input is
omitted.
Lower display:
TU Use curso
cursorr keys to scrol
scrolll 3
additional values into display field. 0405

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INTECONT PLUS VDM
Enter Setpoint Start and Abort
Prompt for setpoint input is output automatically upon

selection or can be started in manual when batch is g Start batch, process starts.
complete (scale OFF). Display
Display ZI : move
moves s from 0 towards
towards
setpoint
If
noBatching mode is deselected or a batch is running,
input is possible. Display Zd : moves from setpoint
If batch setpoint is preset via fieldbus (Parameter I07 towards 0
Batch Source=FB), no input is possible either. This
also applies to input of batch number and reload B Abort batch.
setpoint.
Batching continues upon next Start
command.
P Prepare setpoint input.
Deselect Batch
19 Enter setpoint. Lets you deselect Batching mode, i.e. mode is removed
Max. 9 digits including decimal point. from available functions.
The unit is that of Counter 1. Totals sign Σ disappears from upper display, batching
values ZI, Zd, Zb and Nb are not longer available but
f Acknowledge
Acknowledge input. remain stored.
Cond
Condit
itio
ions
ns:: Batch
Batch co
comp
mplelete
te,, or ab
abor
orte
ted
d us
usin
ing
g
O Setpoint “Abort Batch” function, scale OFF.
Zb = - - - - - - kg
GT Call function distributor.

Select “Deselect Batch” function.
f
Acknowledge..
Acknowledge
N Abort input; old setpoint is maintain

maintained.
ed.
The “Select Batch” function lets you reactivate
batching mode.
O Delete faulty digits. The old ZI, Zd , Zb and Nb values can be viewed
again.
0405

documentation
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VDM INTECONT PLUS
Abort Batch If reloaded batch is complete, next Start command

starts a normal batch.
Lets you abort a running batch, i.e. batching To repeat reloading, re-call function.
immediately
immediate ly stops. The “Abort Batch” function lets you also abort
Batching mode remains selected. reloading.
New batch starts upon next start command, old batch

is not resumed.
The “Reload” function lets you complete old batch. Batch Number Nb
Enter batch number. Number increments by 1 upon

GT Call function distributor and select “Abort start of every new batch.
Batch” function. Number is printed in batch report and can be viewed
in lower display.
f Acknowledge. Reloading operations belong to previous batch and
are not counted.
You can also abort batch using contact O02.
Reloading GT Call function distributor

distributor..
Select “Batch Number” function.
Lets you add a specified amount to a complete batch.
Cond
Condit
itio
ions
ns : Runnin
Running
g ba
batc
tch
h co
comp
mplelete
te,, sc
scal
ale
e f Acknowledge.
OFF. No batch report. Prompt for input of
Nb = ——
——-- is ou outp
tput
ut..
Disp
Displa
lay
y ZI : Batch
Batch ac
actu
tual
al va
valu
lue
e in
incr
crem
emen
ents
ts fr
from
om
value achieved. f Acknowledge
Acknowledge input.
Disp
Displa
lay
y Zd : Batch
Batch re
resi
sidu
dual
al va
valu
lue
e ke
keep
eps
s va
valu
lue
e N Abort input.
achieved. Old number is maintained.
Disp
Displa
lay
y Zb
Zbn
n : Make
Make-u
-up
p se
setp
tpoi
oint
nt
You can also change current number during batching.
Disp
Displa
lay
y Zd
Zdn
n : Batch
Batc h re
resi
sidu
dual
al va
valu
lue
e of ma
make
ke-u
-up
p
amount.
Zdn = Zbn - make-up amount
reloaded
All
Zdndisplays
and Zbncan
arebe scrolledonly
available into until
lower display
start field.
of next
batch.

distributor..
Select “Reload” function.
f Acknowledge function.
Acknowledge
System prompts for input of reload
setpoint in kg or t.
The unit is that of counter 1.
P Change setpoint Zbn before start of

reloading.
Sta
Start
rt or abort reloading. 0405
gB

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INTECONT PLUS VDM
Loading By Sight Print Batch Report
Batch report can be printed only if a batch is complete The printing functions require an option card to be
(setpoint reached). present.
If you wish to batch an amount not previously

determined and print the result, follow these steps: Print Batch
1. Call “Select
“Select Batch”
Batch” function.
function. Start of printout disables the “Reload” function for the
2. Sel
Select
ect ver
very
y hig
high
h ba
batch
tch set
setpoi
point,
nt, e.g
e.g.. 999
99999
9999
9999
99 kg. batch in question.
Function can be called only in Batching mode.
3. Scroll batch actual
actual value ZI into lower
lower display field.
field.
4. St
Start
art scale.
scale. Printing can be started:
5. If amount
amount ZI is reached,
reached, stop scale.
scale.
6. Call “Stop
“Stop Batch”
Batch” function. 1. Manually via function distributor
7. Start printing (see
(see “Print Batch”). 2. Automatically,
Automatically, after each complete
complete batch
(Paramete
(Parameterr I 06).
06).
The “Reload” function can be performed only before
print command. GT Call function distributor
distributor..
For next batch, follow steps 4...7. Select “Print Batch” function.
f Start function.
N Abort printing.
Batch Report
07.07.03 11:45:10
Batch setpo
setpoint
int 0.15
0.150
0t
Batch act.value 0.150 t
Counter 1 0.806 t
Counter 2 806.47 kg
Batch numb
number
er 40
Events
E1 Powe
Powerr Fai
ailu
lure
re M01
07.07.03 : Date and time

Batch
Batch set
setpopoint
int:: Preset
Preset bat
batch
ch am
amouountnt
Batch
Batc h act. valu
value:e: Amount
Amou nt batch
batcheded
Coun
unte
terr 1 : Totali
lizi
zin
ng co
couunte
terr 1
Coun
unte
terr 2 : Totali
lizi
zin
ng co
couunte
terr 2
Batch
Batch num
numbe berr : Consec
Con secuti
utive
ve num
numbe berr NB
NB of
of scal
scale
e
Eve
vennts : Eve
Events avavail
ila
able duri rin
ng pri
rin
nto
tout
ut
0405

documentation
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VDM INTECONT PLUS
Print Counter Readings (FMZ) Print Events
Identical with batch report; however, the title is

“Quantity Report”. Parameter J 02 lets you decide whether event
messages are to be printed or not.
Batch
only if number,
Batchingsetpoint
mode isand actual value are printed
selected. Eligible settings :
To call: 1. No printou
printoutt (NO)
2. Print event
events
s (Error)
(Error)
1) Select
Select “Print FMZ”
FMZ” function.
function. 3. Print events and counter
counter readings
readings (YES)
Unlike
Unlike “Pr
“Print
int Ba
Batch
tch”,
”, rep
report
ort canalso be pri
printe
nted
d dur
during
ing (see “Batching”)
batching.
2) Automatically upon
upon each event
event printout
(Parameter J 02 = YES)
30.04.
30.04.03
03 11:
1:45
45:2
:21
1 L1 W1  I < MIN
30.0
30.04.
4.03
03 11:59
1:59:0
:01
1 L1 W1  I < MIN
Print Parameters
Lets you print out parameter list complete with current L1 : Event code
values. W1 : Message class, e.g. WARNING 1
Parameter values varying from default settings are
−> : Eventt has occ
Even occurr
urred
ed
cross-marked (*).
As Appendix, a list of possible events and current <— : Cause removed; event
Ca
hardware assignment is printed. acknowledged, if required.
I < MIN : Explanation

distributor..
Select “Print Parameters” function. Event is reported on INTECONT display as long as
available.
f Start
Start function.
For details,
details, see “Event Messages”.
Messages”.
N Abort printing at any time.
PRINT PARAMETERS Status Report

Printable at any time, the status report includes most
INTECON
INTECONT
T PLUS VDM 20600-00 2063
significant status values and event messages output
03.06.03 7:39:25 after last printout. If status is printed for the first time,
counting starts from last power-on of INTECONT.
BLOCK A Scale Definitions
01 Lan
anggua
uage
ge ENGLI
LIS
SH
02 Units SI
distributor..
BLOCK B Rated Data Select “Status Report”.
01 Feed Rate Uni
Unitt ——— kg/h
02 Nomi
Nominal
nal Feed Rate * 1,000
1,000 t/h
usw.
f Start
Start function.
N Abort printing at any time.

0405

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INTECONT PLUS VDM
Voltage
Voltage ON-time
Total voltage ON-time
Zero Setting
Scale ON-Time The zero setting program lets you acquire the
Total ON-time of measurement and INTECONT measuring system’s zero point error over a settable
Events after last status report time.

The acquired value is used to correct the current
Number and type of events since last report printout. measuring result during operation.
If report is printed for the first time, counting starts
from power-On. Effects:
Counters 1, 2, 3 1. During zero setting, totalizing

totalizing counters
counters stop.
Totalizing counters 1-3 2. Anal
Analog
og value
value is set to elevation
elevation value.
value.
3. Events continue
continue being
being monitored.
monitored.
STATUS
STATUS REPORT INTECONT® PLUS Conditions:
03.06.03
03.06. 03 13:3
13:37:1
7:12
2
Software : VMD 20600-00 2063 1. No materia
materiall flow
Hardware version :1
Option card version :1 2. Scale
Scale turned
turned off
off
Station address :1
-------- ------- -------- ------- - (prefeeder, if present, closes).
Mode OP : NO
Mode Simulation : NO
Scale ON : NO Follow these steps:
Alarm : NO
Voltage ON-time : 35 h
Scale ON-time : 23 h
Counter 1 : 5635 kg
Counter 2 :6t G Call function distributor
distributor..
Counter 3 :6t
-----------------------------------------------------------
Events after last status report
2 * S02 No Release
Release
TU Scroll >0< (zero set) into lower display
field.
f Start function.
Abort function at any time.

N
0405

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VDM INTECONT PLUS
Program Running: Special Messages:
1. OFF INTECONT is still ON
0o >0< 70 % 2. AB
ABORTED Zero sett
ttiing result has not be
Tark
rkor
or 1.12
1.12 % accepted
3. VAL
ALUE
UE TOO
TOO BIG Zero
Zero sett
settin
ing
g resul
resultt has
exceed
exceededed spe
specif
cified
ied lim
limits
its
(Parameter H03).
Result is rejected.
Upper
Upper dis
displa
play
y: Residual
Residual run tim
time
e in
in % of tot
total
al run
time
Lower
Lower dis
displa
play
y: Zero poin
Zero pointt erro
errorr relat
related
ed to no
nomin
minal
al
measured load
N Abort program at any time.
0o Dev. 2.45%
Tarkor 3.50 %
Program Complete:
Upper
Upper dis
displa
play:
y: Deviation
Deviation of zer
zero
o po
point
int fro
from
m
previous zero setting operation
in % of nominal measured load
dev = + : error increa

increased
sed
dev = - : err
error
or decr
decrea
eased
sed
Lower
Lower dis
displa
play:
y: Mean val
Mean value
ue of tot
total
al zer
zero
o poi
point
nt in %
of nominal measured load
f Accept “T
“Tarkor”
arkor” result and enter into
Parameter D 05.
N Reject result, i.e. scale not tared.
0405

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INTECONT PLUS VDM
Read Parameters
Parameters are defined as variable characteristics or

data used to match the INTECONT to the application.
Parameter
The “Read input is protected
Parameters” by password.
function lets you view all
parameters without jeopardizing the operating safety.
The parameters are organized into function blocks A ,

B... and consecutively numbered within a block.
GT Scroll “Programming” function into

display field and acknowledge.
f
Tf Select “Read Parameters” sub-function.
Display shows title of first parameter block.
Scale Definitions
Block: A
TU Move through paramete

parameterr blocks A, B...
fT Move through paramete

parameters
rs within a block.
Nominal Feed Rate

B02 100
1000.0
0.0 kg/
kg/h
h
N Return to blocks.
N Return to normal displays.
For details, see “Enter Parameters”.
0405

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VDM INTECONT PLUS
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INTECONT PLUS VDM
3. C o nt
n t r ol
o l O v er
e r v ie
ie w
O Z1 = 362
362.5
.5 kg
-- I = 100 k g g//h
Status Displays (Upper Display Field)
In normal mode, totalizing counter Z1 is displayed.
 Point rotates Scale (totalization) started
Control Keys:
Keys:
gB Sta
Start/stop
rt/stop totalization (if selected)
U SCRO
SCROLL
LL Select
Select lo
lowe
werr di
disp
spla
lay
y an
and
d fu
func
ncti
tion
ons.
s.
1. Co
Cou unt
nte
ers Z2, Z3 4. Mea
easu
sure
red
d lo
load
ad Q
2. Feed rate I 6. Batch displays Zb, ZI, Zd, Nb, Zbn, Zdn
T 3. Fee
Feed d rate
rate Ir in
in %
i RES
ESET
ET Resett to
Rese tottali
lizi
zin
ng co
couunte
terr.
1. Ente
Enterr number
number of desired counter
counter (1 or 2). Counter
Counter 3 cannot be reset.
reset.
2. Ackno
Acknowledwledgege input
input with ENTER
ENTER key
key, or
3. Abor
Abortt with ESCAP
ESCAPE E key,
key, or
4. Dele
Delete te faulty
faulty input
input with DELE
DELETE TE key
G FUNCTION
FUNCTION Call funct
function
ion distr
distribut
ibutor
or and even
eventt mess
message
ages.
s.
1. Sele
Select
ct desired
desired function
function using
using SCROLL
SCROLL keys.
keys.
If an event is available, “Display Events” function is already selected.
2. Activa
Activatete function
function with
with ENTER
ENTER key.
key.
3. Pass through available event messages
messages with SCROLL
SCROLL keys.
4. Retur
Return n to normal
normal display
display with ESCAPE
ESCAPE key
key
0405

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Technische Control Overview
BV-H22
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19 GB 19

VDM INTECONT PLUS
O DELE
DELETE
TE Ackn
Acknow
owle
ledg
dge
e ev
even
entt me
mess
ssag
age,
e, de
dele
lete
te in
inpu
put.
t.
N ESCA
ESCAPE
PE Abor
Abortt fu
func
ncti
tion
on,, re
retu
turn
rn to no
norm
rmal
al di
disp
spla
lays
ys..
f ENTE
ENTER
R Acknow
Ackn owle
ledg
dgee in
inpu
put,
t, e.
e.g.
g. pa
para
rame
mete
terr.
Sta
tart
rt fu
func
ncti
tion
on,, e.
e.g.
g. Di
Disp
spla
lay
y Ev
Even
ents
ts (see
(see FU
FUNC
NCTI
TION
ON).
).
P DATA Pre
rep
pare in
inpu
put,
t, e.g
.g.. para
ram
mete
ters
rs
Lower display field shows event message, if any, e.g. symbol S2 = No Release.
List of Events
sorted by display priority.
System Messages S1 Memory Error *

S2 No Release
S3 Maint. Scale Run
S4 Main
Mainte
tena
nanc
nce
e In
Int.
t. El
Elec
ec
S7
S9 Si
Sim
Damtaula
lati
Litio
noknHAc
Acti
ostiv
t ve
Batching B1 Out of Tolerance

B9 Linearization
Electrical System E1 Power Failure

E6 External Input
Calibration C1 L/C Input *

C5 Tare Corr
rr.. > MAX
Maximum H1 I >MAX
H4 L/C Input > MAX
Minimum L1 I < MIN

L7 WZ Eingang <MIN
I = Feed rate
L/C = Load cell
* fault in device
device or cabling
cabling
0405

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INTECONT PLUS VDM
4. T e ch
c h n ic
i c a l D a ta
ta
 Panel-mounting
Panel-mounting unit: VEG 20600/20
20600/20610
610  Surface-mounting
Surface-mounting unit: with panel
panel mounting
mounting unit
Front panel 96 x 288 mm: VEG 20...
Pane
Panell cu
cut-o
t-out
uts
s : 88 x 28282,
2, wa
wall
ll th
thic
ickn
knes
esss
max. 10 mm  Wall-mounting housing
Moun
Mounti
ting
ng de
dept
pth
h : mi
min.n. 22
2255 mm
(including 50 mm for Measuring
connectors) systems : width x height x depth
Prote
Protec
cte
tedd to : IP 20, fr
fro
ont to IP 65 410x330x236mm
Material : plastic grey to RAL 7022 Feeding
systems : width x height x depth
Display : fluorescent, 2 lines of 20
500x600x300mm
characters, 6 mm high
Protected to : IP 65
Keyboard : fle
flexible membra rannes with
tactile touch Material : steel sheet, 1.5 mm, grey
Volt
oltag
age
e sup
supply
ply : 90.
90...2
..264
64V/5
V/50Hz
0Hz...
...60
60Hz
Hz
Signal
Signal la
lamp
mps
s : LEDs
LEDs,, 2 x gr
gree
een,
n, 3 x re
red
d
Power supply : 24 V(D(DC
C) + 50 % -2-25%
5%,, Exte
ten
nsion : Fee
Feed unit contro
rolller
max. 1 A,
 Environment
no fuse, pole-reversal
protective circuit
Ext. power
power supply
supply : 90...
90...264
264V/
V/ 50HZ...6
50HZ...60HZ
0HZ Tem
empe
pera
ratu
ture
re : -25
-25 °C ..
.... +4
+45
5 °C
°C,,
tested to -40°C
Humidity : Class F (DIN 40 040) *
Interference
immunity : to IEC 801
Interference
P = 100.00 kg/h sup
suppre
ress
ssio
ion
n : to VD
VDE
E 871
71,, EN 55 011
I= 0 kg/h
Housin
Hous ing
g sa
safe
fety
ty : to IE
IEC
C 34
348
8
EC recommen-
dations : CE label
* Tropical version (class R) upon request
 Storage temperature
-40 °C ... +60 °C
 Connectors
Plug/screw connectors (Phoenix Combicon),

non-confusible
 Control outputs
Number :
8 N/O relay contacts
Base board 3:
Option card 5:
Load :
max. 230 V(AC)
8 A resistive load, 1 A
inductive
0405 If error message
message “CPU Not OK” is output,
output, all contacts
contacts
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VDM INTECONT PLUS
 Control inputs  Analog input
Number : 5 Number : 1
Base card : 3 Current : rai
raise ...20 mA impressed
Option card : 2 Raise : 0... 20 mA
Type : galvanically
24
24 V(DC) +/-isolated
30 %, 5 mA, Load : 500 ohms
Reference : 0 V internal,
galvanically non isolated
Resolution : 10 bits +/- 1/2 d
 Control inputs (NAMUR) Acuracy: <0.4% over entire
temperature range
Number : 2
Type : NAMUR (DIN 19234),
short-circuit and cable  External totalizing pulse counter
breakage monitoring
Frequency : m
maax. 10 Hz
Puls
Pu lse
e le
leng
ngth
th : se
sele
lect
ctab
able
le 50
50..
...1
.100
000
0 ms
Output : 24
24 V, max. 100 mA
optionally active low or
active high,
galvanically isolated,
 Analog output
short-circuit-proof, limited to
Number : 2 apr.. 350
apr 350 mA,
Base card : 1 negative amounts are stored
internally and must be
Option card : 1
compensated by positive
Current : raise ...20 mA impressed
rai
amounts before new pulse is
Raise : 0... <20 mA
output.
Load : max. 500 ohms
This ensures integral
Reference : 0 V by user, accuracy also with minimal
galvanically isolated
belt load.
Resolution : 12 bits +/- 1 d
If error message “CPU Not OK” is output, output

signal turn 0 mA.  Serial printer interface
Number : 1 (option card)

Type : R
RSS 232 (V24), max. 38400
baud
Datta fo
Da form
rma
at : 8 da
datta bit
its,
s, 1 sto
top
p bit
it,, no
parity
Isola
Isolati
tio
on : gal
alva
vani
nica
calllly
y non-
n-is
isol
olat
ate ed
Con
Co nnectctor
ors
s : Ph
Phooenix MST STB,
B, co
conntat
spacing 3.5 mm, max. 1.5
2
mm
0405

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INTECONT PLUS VDM
 Load cell connection
Vol
olta
tage
ge su
supp
pply
ly : +/-
+/- 6 V AC (+
(+/-
/-3
3 %)
(apr.. 66
(apr 66 Hz),
short-circuit-proof
Me
Meas
Resasur
olurin
uting
iogn cy
cycl
cle
e10
100m
240ms
Bits ::
Load :
R (load cell) = min. 80 ohms
Cabl
Cable
e le
leng
ngth
th max.
ma x. 30 % vo :
volt
ltag
age
e dr
drop
op,,
max. 500 m
Measurin
Measuring
g rang
range
e : -20m
-20mV V....+
....+50mV
50mV
with VLW:
-1.6mV...min. 32mV
 Serial interface
interface for
for service PC
Number : 1
Type : RS
RS232; RS422 or RS 485
max. 19200 baud
Data
Data fo
form
rmat
at : 8 da
data
ta bi
bits
ts,, 1 st
stop
op bi
bit,
t, od
odd
d
parity changeable to even or
Isola
Isolati
tio
on : no
galv
galvan
anic
ical
ally
ly non
on-i
-iso
sola
late
tedd
Conn
Co nnec
ecto
tors
rs : Ph
Phoe
oeni
nix
x MSTB
MSTB,, cocont
ntac
actt
spacing 3.5 mm, max. 1.5
mm2 or 9-pole D-Sub HD20
0405

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VDM INTECONT PLUS
0405

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INTECONT PLUS VDM
5. C ha
h a ra
r a ct
c t er
e r is
i s ti
t i cs
cs
 Power Failure  Displays
Scale data, calibration values, counter readings and Upperr di

Uppe disp
spla
lay
y: Tot
otal
aliz
izin
ing
g co
coun
unte
terr 1
pulses pending remain stored after power failure for Lowe
Lowerr di
disp
spla
lay:
y: Tot
otal
aliz
izin
ing
g co
coun
unte
ters
rs 2.
2...
..3
3
an unlimited period of time. The internal clock Feed rate absolute I
continues running for approx. 5 days. Feed rate rela
relative
tive Ir
Measured load absolute
Measured load relative
Batch data
 Dialog Languag
Language
e
forr er
fo erro
rorr me
mess
ssag
ages
es,, oper
operat
atio
ion,
n, an
and
d serv
servic
ice
e Select lower display using cursor keys.
programs.
Eligible : DEUTSCH
ENGLISH  Signal Lamps (top down)
down)
FRANCAIS
ESPANOL VOLTAGE OK (green)
ITALIANO PROCESSOR OK (green)
ALARM
MIN (red)
(red) feed rate MIN limit
MAX (red) feed rate MAX limit
 Units (selectable)
SI units : kg , kg/h  Event Messages

t , t/h
m, cm Events
Even ts an
andd fa
faul
ults
ts ar
are
e di
disp
spla
laye
yed
d in fo
form
rm of an
NON-SI units : lb , lb/h alphanumeric
alphanum eric code.
t , t/h Call clear text of events via keyboard.
f , inch Events are organized into Alarms, and Warnings
(see Parameter Shortlist) with and witho
without
ut ackn
acknowle
owledgem
dgement.
ent. Alarm
Alarms
s stop
scale, warnings don’t.
All alarms are additionally reported via relay

 Start/Stop Totalizing Counter outputs.
Select using Parameter B03.

 Operating Philosophy
Operator prom
Operator promptin
pting
g thro
through
ugh mult
multi-lev
i-level
el menu
menus.
s.
 Release, Emergency Stop Importan
Impo rtantt conf
configura
iguration
tion and calib
calibratio
ration
n func
function
tions
s
are protected by password.
Functions are realized using a digital input O01.
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Technische Characteristics
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VDM INTECONT PLUS
 Zero Setting  Calibration
Zero set
Zero settin
ting
g is pe
perfo
rforme
rmedd by an au
autom
tomati
atic
c pro
progra
gram.
m. Calibration as such is not required. All you have to
No material is required. do is enter some constructional data of load cells,
Program can be started speed transducer, belt inclination, etc. INTECONT
uses these data to comp
compute
ute all requ
requisite
isite display
display
1. manually via keyboard normalisations.
2. automatically with closed prefeeder Check,
Check, or rec
recali
alibra
bratio
tion,
n, canbe ef
effec
fectedin
tedin twoways:
Max. admi
admissibl
ssible
e zero setti
setting
ng amo
amount
unt is mon
monitore
itored.
d. a) Usin
Using
g material
material
Enter check result into INTECONT, and

measurement value will be corrected.
 Taring b) Usin
Using
g check
check weight
weight
Designed
Design ed to zer
zero
o the basic tare loa load,
d, the taring
taring A special check program lets you check
program on principle has the same function as the normalizations, and correct them if technical
zero
zero set
settin
ting
g pro
progra
gram.
m. How
Howeve
everr, tar
tare
e ele
elevat
vation
ion is no
nott data or not exactly known. In later operation,
monitored, and the call is protected by password. program can also be used to show technical
modifications.
 Zero Drop Out
 Digital Inputs
Suppresse
Suppre sses s tot
totali
alizat
zation
ion upupon
on me
measu
asurem
remenents
ts
around zero point, so that counter stops with small
feed rates. Number Name Default
Deselect function if not desired. O03 DI Ackn. Events DI1
O01 Release DI2
 Display Filters
B03 START Source —-(OP)
O02 DI Stop Batch —-
can be de
can defifine
ned
d in
indi
divi
vidu
dual
ally
ly fo
forr fe
feed
ed ra
rate
te an
and
d
O02 DI Ext. Event —-
measured load.
 Digital Outputs
 Maintenan
Maintenance
ce Hints
Nummer Name Default
through display of event s
P04 DO I-MIN D01
1. Voltage
Voltage ON-time P05 DO I-MAX DO2
2. Scal
Scale
e ON-tim
ON-timee P01 DO ALARM D03
P02 DO Prefeeder ON D06
P03 DO Feeder ON D05
 Adaptions P07 Full Feed —-
P08 Dribble Feed —-
The electrical system needs not be redesigned nor P06 DO Batch Active —-
adapted.
0405

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INTECONT PLUS VDM
6. S e tt
t t i n g P r og
o g r am
am s
Function Distributor Programming and Calibration functions lead to further
menus you can move through using cursor keys.
The function
and/or distributor lets you call further functions
dialogs. B = If Ba
Batc
tchi
hing
ng mo
mode
de is se
sele
lect
cted
ed,, ad
addi
diti
tion
onal
al
functions can be accessed in main
distributor.
distributor..
If an event is available, “Display Events” Abort Batch
is displayed; if no event has occurred, Deselect Batch
display shows function selected last. Batch Number
Print Batch
f Start
Start function. Reload
S = Calib
Calibra
rati
tin
ng fu
fun
nct
ctio
ion
ns pro
rote
tect
cte
ed by
N Return to normal displays, or abort password. Prompt for password input is
function. output after call of function.
E = If an event is available.
F u nc t i o n With opposed functions, e.g. START/STOP, only the

DisplayEvents one currently accessible can be called.
Moving through function distributor has no effect on

weighing functions.
TU Move through function distributor

distributor..
Display Events E
Display Check
START/STOP Feeder
Service Values
START/STOP Keyb. Mode
Select Batch B
EasyServe active/deactiv
>0< Zero Set
Programming
Calib.Functions S
Print FMZ
Read Parameters
Enter Parameters S
Load Default Par. S
Print Parameters
Print Stat. Rep
START/STOP Simulation
Tare
CW: Weigh Check
Set Time
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Technische Setting Programs
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VDM INTECONT PLUS
Calibrating Functions TW Tare
Menu item “Calibration Functions” lets you access 3 The taring program acquires zero point error of
functions: complete measuring system over a settable time
1. TW Tare
Tare (Parameter C 01, default = 30 s).
INTECONT uses this value to correct measuring
2. CW: Weigh
Weightt Check
Check result during operation.
2. Set Ti
Time
me In contrast to zero setting program, zero setting range
is not monitored nor limited.
All functions are protected from unauthorize
unauthorized
d use by Taring program deletes the zero setting result.
password.
The operating sequence is the same for all programs.
Effects: 1. During tari
rin
ng, no totalizatitio
on
distributor.. takes place.
2. Anal
Analog
og output
output is is set to
TUf Scroll CALIBRA
CALIBRATION
TION elevation value.
FUNCTIONS into lower display 3. Even
Events
ts continue
continue beingbeing
field and acknowledge. monitored.
Con
Condit
itio
ion
ns: 1. No mateteri
ria
al fl
flo
ow.
...... Enter password 07734. 2. Scal
Scale
e cut
cut off
off
f (prefeeder closed, if present).
Display shows one of the setting programs, e.g. TW: Follow these steps:
Tare.
Gf Function distributor
distributor,, Calibration functions,
password (see “Calibration Functions”).
CALIBRATION FUNCTIONS
TW: Tare
TU Scroll “TW: Tare” function into lower
display field.
f Start
Start function.
N Abort at any time

f Start
Start setting program.
N Return to normal displays.

For apr. 2 min., Calibration
menu can be recalled without
password input.
0405

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INTECONT PLUS VDM
Program running:
CW Weight Check
This program lets you check the INTECONT

>0< TW: 9 0. 2 % measuring range.
Tare 5 2. 3 5
>. Load measuring system with a known check weight
and acquire load cell load mean value over a certain
time.
INTECONT compares result with specified setpoint
Upper
Upper dis
displa
play:
y: Residual
Residual run tim
time
e in % of tot
total
al run and displays value.
time No automatic correction takes place.
Lower
Lower dis
displa
play:
y: Continuo
Continuousl
usly
y me
mean
aned
ed ta
tare
re in % of Effects:
nominal measured load
1. During run time,
time, no totalization
totalization takes place.
place.
Program complete:
2. Analog ou
output
tput is set to elevation
elevation value.
3. Events continue
continue being
being monitored.
monitored.
Conditions:
>0< Dev. 2.45 %
Tare 3.50%
1. Taring or zero setting
setting performed
2. Effec
Effectiv
tive
e che
check
ck wei
weigh
ghtt en
enter
tered
ed int
into
o Par
Parame
ameter
ter C 05
3. Check weight applied
applied in provided
provided point
point
4. Scale
Scal e cut off
Upper
Upper dis
displa
play
y : Deviatio
Devia tion
n of ta
tare
re val
value
ue fro
from
m
previous taring operation
in % of nominal measured load Sequence:
dev = +: tare increased Gf Function distributor

distributor,, Calibration function,
dev = - : tare decreased password (see “Calibration Functions”)
Lower
Lower dis
displa
play
y : Mean val
Mean value
ue of tot
total
al ta
tare
re TU Scroll “CW: Weight Check” into lower
in % of nominal measured load display field.
f Start program.
Accept taring result and enter value into
f Parameter D 04. N Abort at any time
Tare correction (D05) is set to zero.
N Reject result, i.e. scale not tared.
Special Messages:
1. STOP if INTECONT is still started

2. AB
ABORTED if tari
ring
ng re
resu
sult
lt is not ac
acqu
quir
ire
ed
yet
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VDM INTECONT PLUS
Program running Evaluating result:
Err
rro
or < 1 % : COR = 0.9
COR .99
9..
...1
.1.0
.01
1
Scale OK, no further action
required.
>. SET/
CW ACT 0.9842%
SET/ACT 512%
0.984 .4%
Err
rro
or < 5 % : COR = 0.9
COR .95
5..
...1
.1.0
.05
5
Enter KOR value into Parameter D
02 .
This makes good sense only if
Upper
Upper dis
displa
play
y: Residual
Residual run tim
time
e in
in % of tot
total
al run parameter has not yet considered
time result of check using material.
Lower
Lower dis
displa
play
y: Continuou
Continuously
sly me
meananed
ed SET
SET/AC
/ACT
T Err
rro
or > 5 % : COR < 0.9
COR .95
5 or CO
COR R > 1.0
.05
5
measuring result Multi-percent deviations suggest
wrong data input (e.g. belt
inclination not exactly known, lever
arms) and/or mechanical faults
Program complete (misalignment,
(misalignmen t, distorsions).
Check does not consider Parameter “Weight

Correction" D 02, so that check program will
>. CW 5.325 % indicate same error quotient COR after check.
COR
COR 0.99
0.9915
15%
%
Feed rate display for check weight:
C05
I = D02
Upper
Upper dis
displa
play
y : ACTUAL
ACTUAL me
measu
asured
red loa
load
d in kg C04
Lower
Lower dis
displa
play
y : Mean val
Mean value
ue COR of SET
SET/AC
/ACT
T ove
over
r
total run time
I = Feed rate inin t/h
C05 = Check Weight in kg
C04 = Device Constant in kg/(t/h)
D02
D02 = Weig
igh
ht Co
Corr
rrec
ecti
tion
on
fN Exit program.
Since result is not acquired automatically,
the two keys are equivalent.
Special hints:
1. STOP if INTECONT is still ON

2. ABORTED after exit of program
* Lets yo
Lets you
u ch
chec
eck
k sc
scal
ale
e ze
zero
ro po
poin
intt wi
with
thou
outt ch
chec
eck
k we
weig
ight
ht
Display format: xxxxxxx,yy kg
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INTECONT PLUS VDM
Simulation Mode Set Time
Simulation Mode lets you check all scale functions Unlike the other programs, date and time can be
without material at the time of commissioning. changed in Start and Stop states of scale and be read
During simulation, scale is cannot operate in normal off under SERVICE VALUES.
mode.
distributor,, calibration functions,
distributor,, Calibration functions, password (see “Calibration Functions”).
password (see “Calibration Functions”).
TU Scroll “Set Time” into lower display field.
TU Scroll “Start Simulation” into lower display
field. f Call menu.
f Start
Start program. N Abort at any time.
Display : Event message S7 03 Enter year,

year, e.g. 03, month,
month, day,
day, hour,
hour,
In upper line, “=” symbol minute, and second.
flashes.
Function can be cut off in the same way (STOP
Simulation). f Acknowledge every input.
When seconds have been
acknowledged, new date is acquired.
Complete date is displayed for some seconds.

Features:
O Delete digit entered last.
1. All operating functions
functions can be performed.
2. Feed rate
rate actual
actual value is set to nominal
nominal rate.
3. Measured load measurement
measurement is active.
After power failure, time remains stored for min. 5
4. All con
contro
troll inp
input
uts
s an
and
d out
outpu
puts
ts ope
operat
rate
e in nor
norma
mall days.
fashion.
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19 GB 31

VDM INTECONT PLUS
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INTECONT PLUS VDM
7. S e rv
r v i ce
c e V a lu
lu e s
The Service table includes detailed system 6. Inputs switching conditions
information. Call does not affect weighing functions.
I+ : DI
DI = 1 1 1 1 1 + 0
“1” = Contact closed
GTf Call SERVICE VALUES
“0” = Contact open
function and start.
Inputs 4 + 5 on option card
“N” = No option card
TU Move through service values. Inputs 6 + 7 are designed as Namur inputs

(external input)
“+” short-circuit; “-” cable breakage;

N Return to normal displays. “1” = sensor covered; “0” = sensor free
Displays: 7. EL = 22 h
1. VMD 20
2060
600-0
0-00
0 20
2063
63 Version number Voltage ON-time
2. HW = 1 Hardware version
3. Opt
pt.K
.K:: 0 (no
(no op
opti
tion
on ca
card
rd)) Monitoring: Parameter K 01, Message S4
1 opti
op tion
on ca
card
rd av
avai
ailalabl
ble)
e)
8. ED = 19 h
Scale On-time
O Z1 = 150010
15001000 kg
Opt..IND
Opt..IND : 1
Condit
Cond itio
ion
n : T
Tot
otal
aliz
izat
atio
ion
n ON
Moni
Monito
tori
ring
ng : Pa
Para
rame
mete
terr K 03
03,, Me
Mess
ssag
age
e
S3
4. Date and time

9. aw = 30.988 %
5. Relay outputs
outputs switching
switching conditions
conditions
Load on load cells related to total of load cell
I +: DO = 1 1 1 0 0 0 0 0 rated capacities.
If value exceeds 100%, load cells are
overloaded.
“1” = Contact closed
From 110 % onward, Message H4:
“0” = Contact open
“L/C Input > MAX” is output.
Inputs 4-8 on option card
“N” = No option card
10 wz = 1.3
.38
83257 mV/
V/V
V
Unnormalised output value of load cell

amplifier (Gross)
11. R_w
R_wz = 300 ohm
hms
s
Load cell resistance value
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VDM INTECONT PLUS
12. AO1 = 4.15 mA
Analog output 1 output current
13. AO2 = 10.0

.00
0 mA
Analog output 2 output current

(on option card)
14. ZE = 53
Pulses output across pulse output for external

totalizing counter, counted after command
“Reset Counter 1".
15. ZO = 1
Pulses still to be output.
If value keeps exceeding zero, pulse
frequency is higher than 10 Hz.
Increase weighting of smallest display digit of
Counter 1 (Parameter B 10).
16. AI = 12.54 mA
Analog input input current .
17. CS = 10851
Scale software check sum
18. CS_b = 10851
Check sum cyclically recomputed. If value

“CS_b” is unequal to “CS”, a serious fault is
given. Contact the Schenck Service.
19. Iun
Iun = 4876 kg
kg/h
/h
Unlinearized feed rate
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INTECONT PLUS VDM
8. P a ra
r a m et
e t e r iz
i z a ti
ti o n
General Information There are two types of parameter:
Parameters are variable characteristics or data used Selection parameters

to match INTECONT to the application.
Display units and format Let you select from various options, e.g. WARNING,
Limit values ALARM.
Nominal and calibration data, etc.
Numeric paramete
parameters
rs
Some parameters can be set in accordance with
requirements (e.g. display formats), others have to be
taken from Spec Sheet supplied. Enter numeric value, e.g. nominal feed rate.
During parameter input, all functions are maintained.
However, during operation, only parameters with no
influence on measurement, e.g. display filters, should
be changed.
Call Parameter Menu
Default Va
Values
lues
distributor..
All paramete
parameters
rs are preset with default values. These
TUf Scroll PROGRAMMING into
are proven suggestions and can normally used as
lower display field and
defined.
acknowledge.
The default values can be loaded using sub-function
“Load Default Parameters”. TUf Select ENTER PARAMETER
function.
Identification
Bf Enter password 07734.
The parameters
parameters are organised into function
function blocks A,
B, ... and, within a block, described by
name Display shows title of first parameter block.

number 1, 2, 3 ..
and
value.
Values differing from default are identified by a *
before the block letter.
Dialog Behaviour
Block: A
Nominal Feed Rate

B02 100
1000.0
0.0 kg/
kg/h
h
N Return to normal display

display..
For apr. 2 min., Parameter
menu can be recalled without
password input.
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VDM INTECONT PLUS
Select Parameters Enter Parameters

1. Block Letter
P Prepare input.
TU Selection paramete
parameter:
r:
value flashes.
Rated Data Scroll desired value into lower
Block: B display field.
46 Go to the left (4) or to the righ

rightt
(6); see “Hardware
Configuration”.
B9 Numeric paramete
parameters:
rs:
Feat
Featur
ure
e-- --- --- --- --- --
TU Move through blocks A, B ... up
Enter value using number keys.
and down.
Block letter flashes.
f Acknowledge input.
Acknowledge
f Select block. Next parameter is displayed.
Display shows parameter
selected last. O Delete digits.
2. Parameter Number N Abort input.
OFF key “0" is always active; ON key ”I" only if

parameter input is complete.
Nominal Feed Rate
B02 100
10000.
00.0
0 kg/H
TU Move through parameter

numbers within a block.
Parameter number flashes.
f Move through parameter

numbers independent of block
(UP only).
NN Return to block titles.

Return to normal mode.
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Hardware Configuration Load Default Parameters

When parameterising the hardware, the source Lets you load the default setting.
determines whether unit, channel and level must be Function is protected by password and YES/NO
indicated or not. The table below will assist you in prompt.
configuring the hardware.
Attention!
Source Unit Channel Level All changes to paramete
parameters
rs and calibration values
get lost.
FB
OP
G Select PROGRAMMING function,
call DEFAULT PARAMETERS.
v
B1 YES = 1
—
NO = 0
DI I+ DI1-DI7 HI, LO
DO I+ DO1-DO8 HI, LO f Acknowledge selection.
AI I+
Power Failure
As you can see, with “Fieldbus” (FB), “Operator
Panel” (OP), “Speed” (v) and “Not Assigned” (—) no Parameters remain stored for an unlimited period of
additional input is required. time.
“Digital Inputs” (DI) and “Digital Outputs” (DO) require
unit, channel and level to be indicated.
With “Analog Input” (AI), the unit is firmly set to I+.
Sample:
Parameter B06 “START Source" determines from

where the scale is started.
Description Source
B06 START Source OP
Alternatives FB, DI
On standard the scale is started from the INTECONT

keyboard.
Alternatively,, fieldbus or digital input (DI) can be
Alternatively
selected. If DI is the desired source, additionally
indicate channel and level (see table above). The unit
is firmly set to I+.
4 Keys 4 (go to the left) and 6 (go to the

right) let you shift between source,
6 channel and level.
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VDM INTECONT PLUS
Parameter Overview BLOCK F Limit Values
This list applies to software: VDM 20600-00 01 Value for I-MIN 5.0 % Io
02 Event Class I-MIN W1 (L 01)
BLOCK A Scale Definitions 03 Value for I-MAX 120.0 % Io
04 Event Class I MAX W1 (H 01)
01 Language * ENGLISH
02 Units SI
BLOCK
BLOCK G Filte
Filterr Setting
Setting
BLOCK B Rated Data 01 I Display 3.0 s

02 I Analog Output 3.0 s
01 Feed Rate Unit ——— kg/h 03 Q Display 3.0 s
02 Nominal Feed Rate 0200.000 t/h 04 L/C FILTER 1.0 s
03 START Source OP 05 Afterfl. Time 5.0 s
04 FMZ1 Unit ———- t
05 FMZ 1 Pulse Dur. 0 ms
06 FMZ 2 Unit ———- t BLOCK H Additional device
07 FMZ 3 Unit ———- t
01 AUTO Zero Active NO
02 Autom. Zero Limit 1.00 % Io
BLOCK C Calibrating Data 03 Zero Set Limit 5.00 % Io
04 Tare Corr. MAX W1 (C 05)
01 Calibration Time 30.0 s 05 ZDO Active NO
02 L/C Charac. Value 2.0000 mV/V 06 ZDO Limit 1.00 % Io
03 L/C Rated Cap. 60.000 kg
04 Device Constant 0.0400 kg/h
05 Check Weight 1.000 kg BLOCK I Batch Mode
01 Batch Dribble FD 100.000 kg

BLOCK D Calibrat. Results 02 Batch End 0.000 kg
03 Adaption fact. 0.5
01 Nominal Platf. Load 8.00 kg 04 Batch Tolerance 100000.000 kg
02 Span Correction 1.0000 05 Out of Tolerance W1 (B 01)
03 Total Tare 0.00 kg/h 06 AUTO Print NO
04 Basic Tare N 0.00 kg/h 07 Batch Source OP
05 Tare Correction T 0.00 kg/h
06 Material Corr. 1.00
BLOCK J Printer Setting
BLOCK E Analog Output 01 Baud Rate 9600

02 Print Subtotal Error
01 Source AO 1 I 03 Print Page Length 72
02 Elevation AO 1 4.00 mA
03 Limit Value AO 1 20.00 mA
04 Source AO 2 Q BLOCK K Maintenance Int.
05 Elevation AO 2 4.00 mA
06 Limit Value AO 2 20.00 mA 01 Maintenance Elec. 3000 h
02 Event Maint. EL. W1 (S 04)
03 Maint. Scale Run. 3000 h
04 Event Maint. Run. W1 (S 03)
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BLOCK L Comm. Fieldbus BLOCK O Digital Inputs
01 Protocol Type NO 01 Release DI I+.DI2 HI

02 Host timeout 10 s 02 DI Stop batch —
03 Comm.-Error Host IGNORE (S 09) 03 DI Ackn. Events DI I+.DI1 HI
04 Address 1 05 DI Ext. Event —
05 Resolution 4096
06 Word sequence I:std/L:std
07 Physics RS485 BLOCK P Digital Outputs
08 Baud Rate 9600 01 DO ALARM DO I+.DO3 LO
09 Format Data 8-E-1 02 DO Prefeeder ON DO I+.DO5 HI
10 FLOAT-format SIEMENS-KG 03 DO Feeder ON DO I+.DO6 HI
11 Physics RS422 04 DO I-MIN DO I+.DO1 LO
12 Baud Rate 9600 05 DO I-MAX DO I+.DO2 LO
13 Format Data 8-E-1 06 DO Batch active —
14 Address 16 07 DO Full feed —
15 FLOAT-format IEEE 08 DO Dribble feed —
16 Configuration FIXED-1
17 Address 16
18 Baud Rate 125K BLOCK Q Comm. EasyServe
1
29
0CByotnefisgeuqrauteionnce F
LoIXwE-DH
-1igh 01 Station address 1
21 Word sequence I:std/L:std 02 Physics RS232
03 EasyServe Baudr. 19200
04 Format Data 8-O-1
BLOCK M Events
01 Power Failure A (E 01)

02 Memory Error A (S 01)
03 L/C Input A (C 01)
04 No Release W1 (S 02)
05 L/C Input MAX A (H 04)
06 L/C <MIN A (L 04)
07 Simulation aktiv W2 (S 07)
08 Error Ext. Event A (E 06)
BLOCK N Linearization
01 Linearization ON NO
02 Lin.-S1 25.00 % Io
03 Lin.-I1 25.00 % Io
04 Lin.-S2 50.00 % Io
05 Lin.-I2 50.00 % Io
06 Lin.-S3 75.00 % Io
07 Lin.-I3 75.00 % Io
08 Lin.-S4 100.00 % Io
09 Lin.-I4 100.00 % Io
10 Lineariz. error W2 (B 09)
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VDM INTECONT PLUS
Block A : Scale Definitions
A 01 Lan
Langua
guage
ge A 02 Un
Unit
its
s
Ran
Range: SI Default: SI
Rang
Range:
e: DEUTSC
DEUT SCH
H Default: DEUTSCH
NON-SI
ENGLISH*
AMERICAN ENG*
FRANCAIS Lets you change over displays and parameter inputs
ESPANOL from SI units to American units.
ITALIANO
Selection holds for all displays, event messages and

American Unit SI Unit Conversion *
parameters. lb kg 1 lb = 0.453593 kg
t t 1 t = 0.907185 t = 2000 lb
* identical f m 1 f = 0.3048 m
inch cm 1 inch = 2.54 cm
*also applicable to compound units, e.g. kg/h
Block B : Rated Data
B 01
01 Fee
Feed
d Rate
Rate Uni
Unitt B 02 Nom
Nomina
inall Feed
Feed Rate
Rate
Range: ------ t/h Default: Range
Range:: 0.0001
0.0001..2
..230
30000
000.0
.0 t/h Default:
Defau lt:
----.- t/h - - - - - - kg/h 200.0 t/h
---.-- t/h
--.--- t/h Reference for limit values and service displays
------ kg/h
----.- kg/h
- - -. - - kg/h
- -.- - - kg/h
Determines feed rate display format
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Dialog function “Keyboard Mode” lets you change over

B 03 ST
START
ART Sou
Source
rce from selected source to keyboard, and vice versa.
Ran
Range: OP Default: OP
FB
DI
To start/stop totalization, there is no single solution:
OP : From IN
From INTE
TECO
CONT NT ke
keyb
yboa
oard
rd
FB : Via fi
fie
eld
ldbu
buss in
inte
terf
rfa
ace
DI : Usin
Us ing
g di
digi
gita
tall in
inpu
put.
t. De
Defa
faul
ultt va
valu
lue
e is DI
DI3.
3.
You can also use any other free digital
input. Digital input operates
edge-controlled, i.e. if scale fails after
Alarm, remove ST START
ART signal and re-apply.
Note
G05 defines the totalizing counter tracking time.

If Parameter O01 “Release” is set to “- -”,
no release is required.
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VDM INTECONT PLUS
04 FM
B 04 FMZ1
Z1 Un
Unit
it B 06
06 FM
FMZ
Z 2 Un
Unit
it
Range: ------- t Default: - - - - - - - t
As with B04; however
however,, for counter 2
- - -- -. - t
- - -- .- - t
- - -. -- - t
- - - - - - t *1
*10
----- t *100
- - - - - - - kg
kg
- - - - - . - kg B 07
07 FM
FMZ
Z 3 Un
Unit
it
- - - - . - - kg
- - - . - - - kg As with B04; however
however,, for counter 3
B10 determines the display format for counter 1,

batching values and pulse weighting for external
counter. If no external counter is present, set
Parameter B11 to 0.
B 05 FMZ 1 Pulse
Pulse Dur
Dur..
Range: 0....1000 ms Default: 0 ms
Length of external counter output pulse. Pulse

weighting corresponds to the smallest display digit of
counter 1 (Parameter B04).
B05
B05 < 10 ms : Pulse
Puls e ou
outp
tput
ut is bl
bloc
ocke
ked.
d.
All pulses not yet output are
deleted.
Output frequency at nominal feed rate:
PNENN=
PNENN= nomin
no
n minalal fee
feedd rate
rate in kg/
kg/h
h or
or t/h
t/h
Zmin
Zmin = smal
sm alle
lest
st di
disp
spla
lay
y di
digi
gitt of co
coun
unte
terr 1
(B 04) in kg or t
Select Zmin (B 04) so that f does

does not exceed 10 Hz.
Furthermore, pulse duration B05 should be smaller
than 1/f .
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INTECONT PLUS VDM
Block C : Calibrating Data
C 01 Cal
Calibr
ibrati
ation
on Time
Time C 06
06 Che
Check
ck We
Weigh
ightt
Range: 1...9999 s Default: 30 s Rang
Range:
e: 0.01
0.010.
0...
..22
22 00
000.
0.0
0 kg Defa
Defaul
ult:
t: 1 kg
Measuring time for taring and zero settings programs The check weight is used to check weighing system
using calibration program “CW: Weight Check”.
Enter
Enter wei
weigh
ghtt act
actingon
ingon loa
load
d cel
celll thr
throu
ough
gh che
check
ck we
weigh
ight.
t.
C 02 L/C Char
Charac.
ac. Value
Rang
Range:
e: 0.01
0.01..
...9
.9.9
.999
999
9 mV
mV/V
/V Defa
Defaul
ult:
t: 2 mV
mV/V
/V
Load cell characteristic value (transmission factor)
C 03
03 L/C Rat
Rated
ed Cap
Cap..
Rang
Range:
e: 0.50
0.5000
00..
...2
.220
2000
000.
0.0
0 kg Defa
Defaul
ult:
t: 60 kg
Total of load cells rated capacities
C 04 Dev
Device
ice Con
Const
stant
ant
Rang
Range:
e: 0.00
0.0010
100.
0...
..1.
1.0
0 kg
kgh/
h/tt Defaul
Defa ult:
t:
0.04 kgh/t
Unit: kg h/t = kg / (t/h)
The device constant indicates the correlation of

measured load and feed rate, i.e. load on load cell in
kg / t/h.
Q kg
GK = in
I t/h
Q = Measured load on load cell in kg

I = Feed rate in t/h
GK determines calibration accuracy. For value, see

technical Spec Sheet.
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VDM INTECONT PLUS
Block D : Calibrat. Results
D 01 Nom
Nom.. Platf
Platform
orm Loa
Load
d D 04
04 Bas
Basic
ic Tare
Tare N
No input Default: 8000 kg No input Default: 0.00 kg/h
max. 10000 kg/h
Computed from rated data B 02 and C 04
Nominal measured load serves as reference for limit Result of taring program
values and zero setting programs.
For computation, see DETAILS chapter.

D 05 Tare Corr
Correction
ection T
No input Default: 0.00 kg/h
D 02 Weig
Weight
ht Corr
Correction
ection max. +- 1000 kg/h
Range: 0.5
Ran .50
000
00.....2
.2,0
,00
000 Defa
fau
ult
lt:: 1,0
,00
000 Result of manual or automatic zero setting.
Proportionally influences feed rate I measurement
Every taring operation sets D 05 to 0.
I(corrected) = I(measured) ∗ D 02
Func
Functi
tion
on:: Correc
Corr ectt me
meas
asur
urin
ing
g sy
syst
stem
em th
thro
roug
ugh
h
check using material and
calibration program CW: Weight
Check D 06 Mater
Material
ial Corr
Corr..
Range: 0.5000...2,0000 Default: 1
Proportionally influences measurement of linearized

D 03
03 Tota
otall Tare
Tare
feed rate I.
No input Default: 0.00 kg/h
I(corrected) = I(measured) ∗ D 06
Total tare = basic tare + tare correction
= D04 + D05 Func
Functi
tion
on:: Correct
Correct fe
feed
ed ra
rate
te th
thro
roug
ugh
h ch
chec
eck
k us
usin
ing
g
material
Attention!
If you enter Parameters D 02 ... D 05 in manual, enter
D 02 first.
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INTECONT PLUS VDM
Block E : Analog Output
E 01
01 So
Sour
urce
ce AO 1
Ran
Range: I (f
(fe
eed ra
rate
te)) Default: I
Q (mea
(measure
suredd load)
load)
X = I, Q Xnom = nominal value
Note:
One of these values can be output in analog fashion.
1) Maxi
Maximum
mum output
output current
current is 20 mA.
Filters: Parameters G 02, G 04 2) Minimum output current
current corresponds
corresponds to elevation E
02.
3) In Stop
Stop state of scale,
scale, output
output for I is set to elevation
elevation
value; for Q, measurement value is output.
E 02
02 El
Elev
evat
atio
ion
n AO
AO 1
Ran
Range: 0.0
.00.
0...
..2
20.0
.00
0 mA Def
efa
ault
lt:: 4.0
.00
0 mA E 04
04 So
Sour
urce
ce A0
A02
2
Output current of 0% value I, or Q. Rang
Range:
e: I (f
(fee
eed
d ra
rate
te)) Default: Q
Q (measured load)
E 03 Li
Limi
mitt Val
alue
ue AO 1
See Parameter E01
Rang
Range:
e: 0.00
0.00..
...1
.100
000.
0.00
00 mA Defa
Defaul
ult:
t: 20
20.0
.00
0 mA
Output current of 100% value I, or Q.
E 05 Ele
Elevat
vation
ion A02
Range: 0.00...20.0 mA Default: 4.00 mA
See Parameter E02
E 06
06 Lim
Limit
it Valu
Value
e A02
A02
Rang
Range:
e: 0.00
0.00..
...1
.100
000.
0.00
00 mA Defa
Defaul
ult:
t: 20
20.0
.00m
0mA
A
See Parameter E03
X
i = EL
ELEV
EV + (E
(END-
ND- EL
ELEV
EV))
Xnom
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VDM INTECONT PLUS
Block F : Limit Values
F 01
01 Val
alue
ue fo
forr I MI
MIN
N F 03
03 Val
alue
ue fo
forr I MAX
MAX
Range: -10..
....200.0 % Io Defa
fau
ult: 5.0 % Io Range: -10..
....200.0 % Io Default: 120.0 %
Io
Related to nominal feed rate B 02
Related to nominal feed rate B 02
If measurement value exceeds MIN limit, event
message L1 is output. If measurement value exceeds MAX limit, event
message H1 is output.
Monitoring starts 10 s after start-up.
F 04 Event Class I MAX H1
Rang
Range:
e: W ARNI
ARNING
NG 1
WARNING 2 Default:
WARNING 1
F 02 Event Class I MIN L1 IGNORE
ALARM
Rang
Range:
e: WAR
ARNI
NING
NG 2 Default:
WARNING 1 WARNING 1
IGNORE
ALARM
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INTECONT PLUS VDM
Block G : Filter Settings
I = feed rate Q = measured load
G 01
01 I Dis
Displ
play
ay G 05 Af
After
terfl.
fl. Time
Time
Range: 0.0...600.0 s Default: 3.0 s Range: 0.0...2000.0 s Default: 3.0 s
Feed rate display During specified time, totalization goes on after scale
stop.
All filters are of the first-order type
G 02 I Analo
Analog
g Outpu
Outputt (exponential), i.e. approx.
change of signal, upon abrupt
2/3
Range: 0.0...600.0 s Default. 3.0 s of full scale are reached
after set time.
Feed rate analog output
Long times lead to a stable
but slowly refreshing display.
G 03
03 Q Dis
Displ
play
ay
Range: 0.0...600.0 s Default: 3.0 s
Measured load display
G 04
04 L/
L/C
C Filt
Filter
er
Range: 0.0...600.0s Default: 1.0 s
Applies to all functions and displays depending on

measured load
0405

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VDM INTECONT PLUS
Block H : Additional Device
H 01 AUT
AUTO
O Zero
Zero Acti
Active
ve H 03
03 Zer
Zero
o Set
Set Lim
Limit
it
Range: NO Rang
Range:
e: 0.00
0.00..
...1
.100
00.0
.00
0 %I
%Io
o Defa
Defaul
ult:
t: 5.
5.00
00 %I
%Io
o
YES Default: NO
Bezug: Nom. Platf. Load D01
Lets you select automatic zero setting.
Max. admissible amount of the total of all manual and
NO : No automatic zero setting zero setting operations.
If limits are exceeded, correction value is not
YES : Auto
toma
mati
tic
c is ru
runnnin
ing
g, if acquired.
1. Mea
Measure
surement
ment is cut off
2. No other
other setting
setting program
program is running
running Moni
Monito
tori
ring
ng : Para
Parame
mete
terr H 04
04,, me
mess
ssag
age
e C5
3. No parame
parametersters are
are input.
input.
Start delay is 60s.
Measurin
Measuring
g time : Paramete
Parameterr C 01 H 04 Tare Corr. > MAX C5
Moni
Monito
tori
ring
ngs:
s: Para
Parame
mete
ters
rs H 02
02..
...H
.H04
04 Rang
Range:
e: WAR
ARNI
NING
NG 1 Default:
WARNING 2 WARNING 1
Displa
Display
y featu
feature
re : “0” in up
upper
per dis
displa
play
y field
field ALARM
IGNORE
Automatic zero setting result exceeds limit H 03.

Value is not acquired.
H 02
02 Aut
Autom.
om. Zer
Zero
o Limit
Limit
Range: 0.00..
....10.00%Q Defa
fau
ult: 1%Q H 05
05 ZD
ZDO
O Act
Activ
ive
e
Related to: Nom. Platform Load D01 Range: NO

YES Default: NO
If mean value measured by automatic zero setting
function falls below H 02 and H03 over time C01, zero Active Zero Drop Out (see H 06).
point is corrected.
H 06 ZD
ZDO
O Li
Limi
mitt
Result: Parameter
: D 05
Range: 0.0...10.00 %Io Default: 1.00 %Io
Related to: Nominal Feed Rate B 02
If Zero Drop Out is active and feed rate exceeds set

limit, value is set to 0.
No display feature.
Cond
Condit
itio
ions
ns:: Tot
otal
aliz
izat
atio
ion
n ON or Af
Afte
terf
rfl.
l. Tim
ime
e
G 05.
0405

SCHENCK
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INTECONT PLUS VDM
Block I : Batch Mode
For detailed batching sequence, see DETAILS chapter.
I 01 Batc
Batch
h Dr
Drib
ibbl
ble
e FD I 03 Adap
Adapti
tion
on Fa
Fact
ct..
Rang
Range:
e: 0.00
0.00..
...2
.220
20 00
000
0 kg Defa
Defaul
ult:
t: 10
100.
0.00
000
0 kg Range: 0.0...1.0 Default: 0.5
If batch setpoint (I 01-I 02) is reached, dribble feed Pre-cut-off amounts I 01 and I 02 are adapted
output (P08) is set. automatically so that the system better fits the
Signal can be used, e.g. to reduce prefeeder rate. situation upon next batch.
The two values are adapted by value

“batch error * I 03".
I 02 Bat
atch
ch End I 03 = 0 : no adada
apti
tio
on
I 03 = 1 : fu
full
ll ad
adap
apti
tion
on
Rang
Range:
e: 0.00
0.00..
...2
.220
20 00
000
0 kg Defa
Defaul
ult:
t: 0.
0.00
000
0 kg
If batch setpoint has reached pre-cut-off amount I 02, Intermediate values cause a filtered adaption which is
batching terminates and prefeeder stops. preferable in plants with unprecise repeatability
behaviour.
I 04 Batc
Batch
h Tol
oler
eran
ance
ce
Rang
Range:
e: 0.
0.0.
0...
..22
2200
0000
000.
0.0
0 kg Defaul
Default:
t:
100000.000 kg
I 02 considers material afterflow, if any.
Related to batch setpoint
Admissible deviation from setpoint. Check takes place

after completion of batch.
I 05 Out of Tolerance
Ou B1
Rang
Range:
e: WAR
ARNI
NING
NG 1 Default:
WARNING 2 WARNING 1
ALARM
IGNORE
If limit value I 04 is exceeded, event message B1 is

output .
0405

documentation
SCHENCK
BV-H22
2219
19 GB 49

VDM INTECONT PLUS
I 06 AUT
AUTO Pr
Prin
intt
Range: NO Default: NO
YES
YES : Automati
Autom atic
c pri
printo
ntout
ut af
after
ter eve
every
ry com
comple
plete
te
batch
NO::
NO Batc
Batch
h re
repo
port
rt ca
can
n be pr
prin
inte
ted
d on
only
ly us
usin
ing
g
control menu.
06.03.03 16:20:16
Batch Setpoint 200 kg
Batch Actual Val. 205 kg
Counter 1 31779 kg
Counter 2 32 t
Batch-Number 6
Even
Events
ts B1 Outt of Tol
Ou oler
eran
ance
ce I05
I05
I 07 Batc
Batch
h So
Sour
urce
ce
Ran
Range: OP
FB Default: OP
OP : Ente
Enterr ba
batc
tch
h an
and d ma
make ke-u
-up
p se
setp
tpoi
oint
nts
s fr
from
om
INTECONT keyboard
FB : Val
alue
uess ar
are
e se
sett vi
via
a fi
fiel
eldb
dbus
us..
0405

SCHENCK
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ESS GmbH reserves
reserves all

INTECONT PLUS VDM
Block J : Printer Settings
J 01 Ba
Baud
ud Ra
Rate
te J 03 Pri
Print
nt Pag
Page
e Len
Length
gth
Rang
Range:
e: 2400
2400 Default: 9600 Range: 9...127 lines Default: 72 lines
4800
9600
19200
38400 Page length for Quantity Report
Speed of transmission to printer Line spacing is always 1/6 inch.
Printer initializes upon change of parameter or

power-up.
J 02 Pri
Print
nt Sub
Subtot
total
al
Rang
Range:
e: Error
Error Default: Error
YES Quantity Report
NO
28.01.04 11:45:10
Erro
Errorr : Every
Every ev
even
entt is pr
prin
inte
ted
d au
auto
toma
matitica
call
lly
y as
soon as occurred Counter 1 [kg] 12000
YES
YES : See
See ab
abov
ove,
e, bu
butt co
comp
mple
lete
te wi
with
th to
tota
tali
lizi
zing
ng Counter 2 [kg] 90000
counter (FMZ) sub-totals Zero set befo
fore
re [h
[h]] 3.0
.00
0
NO : No printout
Event
L1 I<MIN F2
Printing takes place in Normal and Batching modes.
30.09.03 11:45
30.09.03 11:45:21
:21 L1 W1 --> I < MIN
30.09
0.09.03
.03 11:59
11:59:01
:01 L1 W1 <-- I < MIN
0405

documentation
SCHENCK
BV-H2219
19 GB 51

VDM INTECONT PLUS
Block K : Maintenance Int.
K 01 Mai
Mainte
ntenan
nance
ce Elec
Elec.. K 04 Event Maint. Run. S3
Range: 0...10000 h Default: 3000 h Rang
Range:
e: WAR
ARNI
NING
NG 1 Default:
Message: S4 WARNING 2 WARNING 1
(K 02) IGNORE
Alerts you on maintenance work to be effected as a

function of voltage ON-time.
Total measuring times exceeds time K 03.
If a time interval has elapsed, message S3 is output.
K 02 Ev
E vent Maint. EL. S4
Rang
Range:
e: W ARNI
ARNING
NG 2
WARNING 1 Default:
WARNING 1
IGNORE
The total of power ON-times exceeds time K 01.

If a time interval has elapsed, message S4 is output.
K 03
03 Mai
Maint.
nt. Sca
Scale
le Run.
Run.
Range: 0...10000 h Default: 3000 h
Message: S3
(K 04)
Alerts you on maintenance work to be effected as a
function of scale run time.
0405

documentation
permitted.
SCHENCK
SCHE NCK PROC
PROCESS
ESS GmbH reserves
reserves all

INTECONT PLUS VDM
Block L : Comm. Fieldbus
L 01 Pro
Protoc
tocol
ol Type L 05 Re
Reso
solu
luti
tion
on
Range: NO Default: NO Range: 1...32767 Default: 4096
MODBUS COMP.
S5-BCC COMP. Resolution of data for nominal value in Modbus
MODBUS protocol (integer format).
PROFIBUS DP
DEVICENET
Eligible protocol variants. L 06 Wo

Word
rd Seq
Sequen
uence
ce
Every protocol requires an optional interface card to
Range
Range:: I: std
std/L:
/L:std
std Default: I: std/L: std
be present.
I: swp/L: std
“COMP” identifies the compatible protocols.
I: std/L: swp
I: swp/L: swp
Determines the word sequence within a data double

L 02 Ho
Host
st Ti
Time
meou
outt
word in the Modbus protocol.
Range: 0...600s Default: 10s “I” stands for IEEE-754 values (floating point values)
“L” stands for 4-byte integer values
If timeout value exceeds zero, a message from host “std” does not swap the word sequence; “swp” does.
system is expected to arrive during set time.
L 07 Ph
Phys
ysic
ics
s
L 03 Comm. Error Host S9
Rang
Range:
e: RS232
RS23 2 Default: RS 485
Rang
Range:
e: IGNORE
IGNO RE Default: IGNORE RS 422
W1 (WARNING 1) RS 485
W2 (WARNING 2)
A (Alarm) Sets interface physics for Modbus
If no message is received during the time set by

Parameter L02, event message S9 “Data Link Host” is
output. L 08 Ba
Baud
ud Ra
Rate
te
Rang
Range:
e: 2400
2400 Default: 9600
4800
9600
L 04 Ad
Addr
dres
ess
s 19200
38400
Range: 1...254 Default: 1
Modbus baud rate
Slave address for Modbus protocol
0405

documentation
SCHENCK
BV-H22
2219
19 GB 53
Redaktion BVED 9G 53
VDM INTECONT PLUS
L 09 Fo
Form
rmat
at Da
Data
ta L 14 Ad
Addr
dres
ess
s
Rang
Range:
e: 8-E-1
8-E-1 Default: 8-E-1 Range: 0...126 Default: 16
8-0-1
Profibus DP slave address
8-N-2
8-N-1
Modbus data format (data bits - parity bit - stop bits)

L 15 FLOA
FLOAT
T-form
-format
at
L 10 FLOA
FLOAT
T-form
-format
at Range
Range:: SIEMENS-K
SIEMENS-KG
G Default: IEEE
IEEE
Range
Range:: SIEMENS-K
SIEMENS-KG
G Default:
IEEE SIEMENS-KG
Determines representation of floating point values for
Profibus DP protocol
Determines representation of floating point values for

S5 protocol
L 11 Ph
Phys
ysic
ics
s L 16 Con
Configu
figurat
ration
ion
Rang
Range:
e: RS 23
232
2 Default: RS 422 Rang
Range:
e: FIXED-
FIXED-1
1 Default: FIXED-1
RS 422 FIXED-2
NO-PARA-ID
PARA-ID
Sets interface physics for S5 protocol
Determines structure and size of process image

(Profibus DP)
L 12 Ba
Baud
ud Ra
Rate
te
Rang
Range:
e: 2400
2400 Default: 9600
4800
9600 L 17 Ad
Addr
dres
ess
s
19200
38400 Range: 0...63 Default: 16
Baud rate for S5 protocol DeviceNet slave address
L 13 Fo
Form
rmat
at Da
Data
ta L 18 Ba
Baud
ud Ra
Rate
te
Rang
Range:
e: 8-E-1
8-E-1 Default: 8-E-1 Rang
Range:
e: 125k
125k Default: 125k
8-0-1 250k
8-N-2 500k
8-N-1
DeviceNet baud rates
S5 data format (data bits - parity bit - stop bits)
0405

documentation
permitted.
SCHENCK
SCHE NCK PROC
PROCESS
ESS GmbH reserves
reserves all
rights of ownership and copyrights.
BV H2219 GB 54 Redaktion BVED rights of ownership and copyrights.
INTECONT PLUS VDM
L 19 Con
Config
figura
uratio
tion
n
Rang
Range:
e: FIXED-
FIXED-1
1 Default: FIXED-1
FIXED-2
NO-PARA-ID
PARA-ID
Determines structure and size of process image

(DeviceNet)
L 20 Byt
Byte
e Seq
Sequen
uence
ce
Rang
Range:
e: LOW-Hi
LOW- High
gh Default: LOW-High
High-LOW
Determines byte sequence within a data word
L 21 Wo
Word
rd Seq
Sequen
uence
ce
Rang
Range:
e: I: st
std/
d/L:
L:st
std
d Default: I: std/L: std
I: swp/L: std
I: std/L: swp
I: swp/L: swp
Determines the word sequence within a data double

word in the DeviceNet protocol.
“I” stands for IEEE-754 values (floating point values)
“L” stands for 4-byte integer values
“std” does not swap the word sequence; “swp” does.
0405

SCHENCK
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reserves all
rights of ownership and copyrights. Redaktion BVED BV H22
2219
19 GB 55
VDM INTECONT PLUS
Block M: Events
M 01 Power Failure E1 M 05 L/C Input > MAX H4

Rang
Range:
e: ALARM
ALARM Default: ALARM Rang
Range:
e: ALARM
ALARM Default: ALARM
WARNING 1 WARNING 1
WARNING 2 WARNING 2
IGNORE
Load on load cell exceeds 110 % of the total of load
cell rated capacities (C 03).
Scale does not start automatically regardless of event
class. Full
Full sc
scal
ale:
e: appr
approx
ox.. 115 % wi
with
th CS
CSD
D lo
load
ad ce
cell
lls
s
160% with HBM load cells
M 02 Memory Error S1
ALARM: No changes possible M 06 L/C Input < MIN L4
Scale no longer operable Rang

Range:
e: ALARM
ALARM
WARNING 1
WARNING 2 Default: ALARM
Load on load cells is smaller than 1% of total load

M 03 L/C Input C1 cells rated capacities (C 03)
Rang
Range:
e: ALARM
ALARM Default: ALARM Meldung: L4
WARNING 1
WARNING 2
M 07 Simulation Active S7
Rang
Range:
e: WAR
ARNI
NING
NG 1 Default:
1. Load cell not (or improperly)
improperly) connected.
connected. WARNING 2 WARNING 2
2. Analog-to-digital
Analog-to-digital converter of
of measuring amplifier
amplifier is ALARM
in saturation (see Service Value wz). IGNORE
3. Supply voltage
voltage is below 19V
19V.
Simulation Mode is active.
Error must be available for at least 3 s.
M 08 Error Ext. Event E6
Rang
Range:
e: IGNORE
IGNORE Default: ALARM
WARNING
WA RNING 1
M 04 No Release S2 WARNING
WA RNING 2
ALARM
Rang
Range:
e: WAR
ARNI
NING
NG 1 Default:
WARNING 2 WARNING 1
IGNORE Event is output if external digital input (Parameter
ALARM O04) is set.
No RELEASE input signal
Exception:
IGNORE always releases scale.
0405

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BV H2219 GB 56 Redaktion BVED rights of ownership and copyrights.
INTECONT PLUS VDM
Block N: Linearization
N 01 Lin
Linear
eariza
izatio
tion
n ON N 06 Li
Lin.
n.-S
-S3
3
Range: NO Default: NO Rang
Range:
e: 0.10
0.10..
...1
.100
000.
0.00
00%I
%Io
o Defa
Defaul
ult:
t: 75
75%I
%Io
o
YES
Linearization point 3:
This function lets you linearize feed rate
measurement. See N 02
The 4 linearization points can be determined through
checks using material. Place points not needed, or
measured, outside the measuring range or interpolate.
N 07 Li
Lin.
n.-I3
-I3
N 02 Li
Lin.
n.-S
-S1
1
Rang
nge
e: 0.1
.1..
...1
.100
000
0.0
.0%
%Io Defa
Defaul
ult:
t: 75%Io
Rang
Range:
e: 0.10
0.10..
...1
.100
000.
0.00
00%I
%Io
o Defa
Defaul
ult:
t: 25
25%I
%Io
o
Related to nominal feed rate B02
See N 03
N 08 Li
Lin.
n.-S
-S4
4
Material amount fed out divided by measuring time
Rang
Range:
e: 0.10
0.10..
...1
.100
000.
0.0%
0%Io
Io Defa
Defaul
ult:
t: 10
100%
0%Io
Io
N 03 Li
Lin.
n.-I
-I1
1 Linearization point 4:
Ran
Range: 0.1
.1..
...1
.10
000.0
.0%I
%Io
o Def
efa
ault
lt:: 25%I
%Io
o
See N 02
Related to nominal feed rate B02
Linearization point 1: N 09 Li
Lin.
n.-I4
-I4
Check amount displayed on INTECONT divided by Rang
nge
e: 0.1
.1..
...1
.100
000
0.0
.0%
%Io Defa
Defaul
ult:
t: 100%Io
measuring time
N 04 Li
Lin.
n.-S
-S2
2 See N03
Rang
Range:
e: 0.10
0.10..
...1
.100
000.
0.00
00%I
%Io
o Defa
Defaul
ult:
t: 50
50%I
%Io
o
N 10 Lineariz. Error B9
Rang
Range:
e: WAR
ARNI
NING
NG 1 Default:
See N 02 WARNING 2 WARNING 2
ALARM
IGNORE
N 05 Li
Lin.
n.-I
-I2
2 Monitoring for monotonously rising compensation
takes place only if linearization is active.
Ran
Range: 0.1
.1..
...1
.10
000.0
.0%I
%Io
o Def
efa
ault
lt:: 50%I
%Io
o
Linearization point 2: 1. Upon start of linearization

2. Upon change to parameter
See N03
0405

SCHENCK
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permitted.
reserves all
BV-H22
2219
19 GB 57
VDM INTECONT PLUS
Block O: Digital Inputs
O 01 Re
Rele
leas
ase
e
Range: DI Default: DI (DI2)
—
Determines digital input used to release scale.
Setting “- - ” means that no release is required.
Default is DI2; however, any other free digital input

can be used as well.
O 02 DI Stop
Stop bat
batch
ch
Range: DI Default: —
—
Digital input signal used to stop a running batch
O 03 DI Ackn
Ackn.. Event
Events
s
Range: DI Default: DI (DI1)
—
Determines digital input used to acknowledge events
O 05 DI Ext.
Ext. Eve
Event
nt
Range: DI Default: - -
—
Digital input used to output external fault signal
0405

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INTECONT PLUS VDM
Block P: Digital Outputs
P 01 DO Al
Alar
arm
m Q 06
06 DO I-M
I-MAX
AX
Range: DO Default: DO (DO3) Rang
nge
e: DO Default: DO (D02)
— —
Digital output used to report general alarm Digital output signal used to report that maximum feed
rate (F03) is exceeded up.
Contact output is independent of event class (F04).
P 02 DO Pre
Prefee
feeder
der ON
Range: DO Default: DO (DO6) P 06 DO Bat
Batch
ch Act
Active
ive
—
Rang
nge
e: DO Default: —
Digital output used to START/STOP prefeeder
—
Digital output signal used to report that a batch is

running.
Signal becomes active upon start of batch, and is
reset after batch complete. If batch is stopped, signal
P 03 DO Fe
Feed
eder
er ON
continues being available.
Range: DO Default: DO (DO5)
—
Digital output signal used to report START/STOP P 07 DO Fu

Full
ll Fe
Feed
ed
states of scale
Rang
nge
e: DO Default: —
—
P 04 DO I-
I-MI
MIN
N
Range: DO Default: DO (DO1) Full feed signal is available from start of batch until
— amount
amo unt batche
batched
d = batch setpo
setpoint
int - I01-I02
I01-I02 is
reached. Feeding continues in dribble feed.
Digital output signal used to report that minimum feed

rate (F01) is exceeded down.
Contact output is independent of event class (F02).
P 08 DO Dri
Dribbl
bble
e Feed
Feed
Rang
nge
e: DO Default: —
—
Dribble feed signal is output when full feed phase is

complete (see P07).
0405

SCHENCK
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reserves all
BV-H22
2219
19 GB 59
VDM INTECONT PLUS
Block Q: Comm. EasyServe
Q 01 St
Station
ation Addr
Address
ess Q 04
04 For
Format
mat Dat
Data
a
Range: 1...254 Default: 1 Rang
Range:
e: 8-0-1
8-0-1 Default: 8-0-1
8-E-1
Make sure station address and baud rate of scale and 8-N-2
EasyServe are identical. 8-N-1
EasyServe lets you search for proper setting including
COM interface (menu: Tools/Options
ools/Options/Communicatio
/Communication).
n).
The station address is specially designed for plants EasyServe uses either a 10- or 11-bit character frame.
using a service bus. If the latter is not available,
select 1.
Connection to PC can also be made using a 9-pole Example:
SUB-D connector on X4 (RS 232 only) or a Phoenix
connector on X5 (RS232, RS422 or RS485). 8-0-1 mea
means:
ns:
See also Wiring Diagram in chapter DETAILS.
1 start bit, 8 data bits, odd parity, 1 stop bit
(N = No Parity, E = Even Parity)
Q 02 Ph
Phys
ysic
ics
s
Rang
Range:
e: RS 23
232
2 Default: RS 232
RS 422
RS 485
Physics of data transmission protocol
Q 03 Easy
EasyServ
Serve
e Baudr
Baudr..
Rang
Range:
e: 9600
9600 Default: 19200
19200
Data transmission rate
0405

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INTECONT PLUS VDM
9. E ve
v e nt
n t M es
e s sa
s a ge
ge s
System Message S S7 : Simulation Active
Operating in Simulation Mode, scale is not

S1 : Memory Error prepared for normal operation.
In Simulation Mode, all scale functions can
Program and parameter memories are be tested without material at the time of
checked in cycles. If an error is detected, commissioning.
scale is normally inoperable. Action : Stop “Simulation” function.
Action : Contact the SCHENCK Par
ara
amete
terr : M 07
Service.
Parameter: M02 S9 : DAT
DATA
A LINK HOST
Serial communication interrupted for longer

S2 : No Release than timeout period.
Action : Check cable connections
connections..
No external RELEASE signal. Par
ara
amete
terr : L 03
Scale cannot start.
Para
Parame
mete
terr : M 04
S3 : Maint. Scale Run.
Total ON-time of totalization exceeds set Electrical System E

limit.
Perform requisite service work, if
necessary. E1 : Power Failure
Acknowledgement
Acknowledge ment of message does not
influence time intervals. Power failed or cut off.
Param
Par amete
eters
rs : K 03,
03, K 04 It is possible that totalization has stopped
during this time.
Action : Acknowledge message.
Par
araamete
terr : M 01
S4 : Main
inte
tena
nan
nce In
Int.
t.El
Ele
ec
The INTECONT power supply has been E6 : External Input

switched on for a set time.
Perform requisite service work, if External fault signal available across fault
necessary. input.
Acknowledgement
Acknowledge ment of message does not Para
Pa rame
mete
terr : M0M088
influence time intervals.
Param
Par amete
eters
rs : K 01,
01, K 02
0405

permitted. Technische Event Messages
SCHENCK
SCHE NCK PROCESS GmbH reserves reserves all
BV-H22
2219
19 GB 61
VDM INTECONT PLUS
Calibration C Maximum H
C1 : L/C Input H1 : I > MAX

1. Loa
Load
d cell cabl
cable e broken,
broken, not
not (or
(or
improperly) connected. Current feed rate exceeds set limit value.
2. Supp
Supply
ly voltag
voltagee smaller
smaller than
than 19V Action : Normally none, unless
Action : Check cabling. message H4 is additionally
If OK, check load cell available or system-
amplifier. specific limits have to be
Para
Parammete
terr : M05 observed.
Para
Parame
mete
ters
rs : F 03
03,, F 04
H4 : L/C Input > MAX

C5 : Tare Corr. > MAX
Scale overloaded. Errors in measurement
Automatic zero setting result exceeds can occur.
zeroing limit. No correction takes place. Action : Check material infeed.
Action: Retare device. Para
Parammete
terr : M 05
Para
Parame
mete
ters
rs:: H 03
03,, H 04
Minimum L
L1 : I < MIN
Current feed rate has fallen below set limit

value.
Action : System-specific
Para
Pa rame
mete
ters
rs : F 01
01,, F 02
L4 : L/C Input < MIN
Weighing system is underloaded, or not

positively tied. Measurement can fail.
Action : Check mechanical scale
system and cabling.
Para
Param
mete
terr : Q 06
0405

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Material Flow (Batch) B Signal Lamps
B1 : Out of Tolerance a (gree

(green)
n) POWER
POW ER OK
LED not lit:
Batch not completed with preset accuracy. 1. No po
powe
werr su
supp
pply
ly
Tol
oler
eran
ance
ce : Pa
Para
rame
mete
terr I0
I04
4 2. Device
Dev ice de
defec
fectiv
tive
e
Event : Parameter I05 3. All oth
other
er fun
functi
ctions
ons OK, LED
Cause : Au
Automatitic
c adaption probably defective. Call
connected (Parameter display test.
I 03)?
Material infeed faulty ? b (gre
(green
en)) CPU
C PU OK
If display is pending or flashing,
processor system is faulty,
Scale is inoperable.
B9 : Linearization
X (red) ALARM
Linearisation for feed rate measurement flashes if an Alarm is available.
improperly set. Display additionally shows
Message is output only if linearization is event code.
active.
Action : Check relevant paramete
parameters
rs Action:
see relevant event code.
to see if preset curve
features plateaus or
MIN (red) MIN LIMIT VALUE
turning points.
lit if feed rate limit value is
Paramete
Parameters
rs : N 01...
01...N
N 10
10
exceeded down.
Action:
see L1: I<MIN
MAX (red) MAX LIMIT VALUE

lit if feed rate limit value is
exceeded up.
Action:
see H1: I>MAX.
No power supply:
Upon short circuit on the secondary side of the power

supply, internal overload protection responds.
Disconnect power for approx. 1 min., and it is ready to
operate again.
0405

permitted. Technische Event Messages
SCHENCK
BV-H22
2219
19 GB 63
VDM INTECONT PLUS
0405

Event Messages Technische of this documentatio
permitted.
SCHENCK
SCHE NCK PROC
reserves all
INTECONT PLUS VDM
10. C o m m i ssi o n i n g
Test Plug
Almost any possible error in operation is reported by

event message. For interpretation, see Chapter 10.
Check INTECONT for proper operation by using a

simple test plug. This helps to see whether the fault is
with load cell, cabling or electrical
electrical equipment.
equipment.
1. Switc
Switch
h plug as shown
shown in drawing.
drawing.
2. Withdraw load cell connector
connector X7 and replace
replace by test
plug.
At the indicated resistance values, the following

service values result:
1. wz apr. 1.1mV/V
2. Load cell apr. 50 % (C02 =2mV/V)

utiliz
utilizati
ation
on aw ap
apr.
r. 35%
35% (C0
(C02
2 =2.
=2.85
85mV/
mV/V)
V)
If wz is in specified range,
range, measuring
measuring amplifier
operates properly.
Note:
Note:
With different R1 and R2 resistance values, the
following raw measured value results:
Raw measure
measured
d value ~ 500 * R2 / R1 [mV/V].
0405

permitted. Technische Commissioning
SCHENCK
SCHENCK PROCESS GmbH reserves
SCHENCK reserves all
BV-H22
2219
19 GB 65
VDM INTECONT PLUS
0405

Commissioning Technische of this documentatio
permitted.
SCHENCK PROC
SCHENCK PROCESS
ESS GmbH reserves
reserves all
INTECONT PLUS VDM
11. Deta ils

Start Sources
Fig.: START Sources
Sources
START/STOP Synchronization
The “Start/Stop” functions can be started from different
control sources preselected via parameters. Upon changeover from external setpoint source or
The “Keyboard Mode” dialog function lets you shift keyboard, external setpoint is acquired. In reverse
from preselected sources to keyboard and vice versa. direction, the external source is active.
Parameter:
B 03 START Source FB (fieldbus)

OP (keyboard)
DI (cont
(contact)
act)
0405

permitted. Technische Details
BV-H22
2219
19 GB 67
VDM INTECONT PLUS
Control Inputs/Output
Inputs/Outputs
s
Fig.: Control Inputs/Outputs
Operating Sequence
1 As long as no Releas
Release
e signal
signal is available
available (contact
(contact
open), no start command is effective.
2 Scale is rele
released
ased..
3 L-H
L-H ed
edge
ge of Sta
tart
rt in
inpu
putt or Sta
tart
rt co
comm
mmanandd fro
fromm
another
another sour
source
ce star
starts
ts mea
measurem
surement
ent and prefe
prefeede
eder.
r.
4 Cut-of
Cut-offf com
commamand
nd
Prefeeder
Prefe eder imme
immediate
diately
ly stop
stops,
s, meas
measurem
urement
ent and
totalization continue for time G 05.
5 Feed rate acquisition
acquisition and totalization complete.
Measured load is acquired and displayed also in Stop

state of scale.
Running display (rotating point) reports all phases
during which totalization is active.
Cut-off after alarm is identical with normal cut-off
sequence.
0405

Details Technische of this documentatio
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Batching
Principle: Sequence:
When batch is complete, material prefeeder cuts off. 0 Start

Start batch
batch using
using Start
Start comman
command.d.
Changeover from full feed to dribble feed can be Prefeeder and totalizing counter start operating.
effected using prefeeder speed or opening angle. . 1 St
Stop
op batch
batch using
using Stop
Stop comman
command.d.
Measurement continues for time G 05.
Output signals (Batch Running, Full Feed, Dribble 2 Cont
Continue
inue batch
batch using
using Start
Start comma
command.
nd.
Feed) can be placed on free output contacts, if
required.
0405

BV-H22
2219
19 GB 69
VDM INTECONT PLUS
3 Dribble
Dribble feed
feed changeo
changeover
ver point
point Alarm:
FM = SET - A - F is reached. Dribble Feed signal
changes its level. Batch stops (measuring wheel and prefeeder
A and F are the cut-off amounts defined by immediately cut off) and can be resumed after
parameters I 01 and I 02. removal of cause and acknowledgement of event
message.
4 Cut-of
Cut-offf poi
point
nt
AM = SET - A is reached and batch is complete.
Prefeeder stops.
5 Material
Material afte
afterflow
rflow
Power OFF:
If pa
param
ramete
eters
rs A and F are properly
properly set
set,, de
defin
fined
ed
setpoint is exactly reached.
Batch aborts, batching mode remains selected.
If note, see “Adaption”.
All counter readings and amounts batched are stored
for an unlimited period of time.
Next Start command starts new batch.
Adaption:
After every complete batch, INTECONT uses the

missing material amount to compute a correction
value (I02). Dribble feed changeover point is adapted
automatically.
Error = SETPOINT - amount batched
Cut-off point for next batch is computed from error and

an evaluation factor.
A(new) = A(old) + FAK * error
A(new) = Batch cut-off point I02

FAK = A daption factor
Ad I03
Errors smaller than smallest display digit are not

corrected.
DI Complete Batch:
The Complete Batch contact acts like a Stop

command with additional abort of batch. Next Start
command starts new batch.
0405

permitted.
SCHENCK PROC
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INTECONT PLUS VDM
Data Flow Charts: Signal Flow
Fig.: Simplified Signal Flow Chart
Note: Code Meaning

WZ Load cell
In normal INTECONT operation, the data flow charts D Cross-flexure strip for chute and check weight
Qwz Measured load on load cell
need not be known.
QPRF Measured load on load cell C05
In special cases, they can be used to trace internal
LWZ Load cell lever arm
normalizations relevant for precalibration (theoretical LPG Check weight lever arm
calibration). QP Check weight
GK Device constant C04
GEWKOR Weight correctionr D02
TARA Basic tare D04
TARKOR Tare correction D05
MATKOR Material correction D06
WZF0 Load cell rated capacity C03
WZ KE
KEN N Load cell characteristic value C02
Q Measured load
P Flow rate
0405

BV-H22
2219
19 GB 71
VDM INTECONT PLUS
Device Constant GK C04 in kg/(t/h) Calibration CW
GK indicates the correlation of load cell load and feed The CW calibration program compares the effective
rate and thus determines calibration accuracy. check weight entered (load on load cell through check
weight) with measured load cell load.
GK = QNOM / PNOM
QNOM = Spec Sheet value; does not refer to

Parameter L/C Rated Cap. (C 03)!
L/C Rated Cap. WZF0 C0

C03 in kg
Enter total of load cells rated capacities.
WZF0 influences calibration accuracy.
L/C
L/C Ch
Char
arac
ac.. Val
alue
ue WZKE
WZKENN
NN C0
C02
2 in mV
mV/V
/V
Load cell transmission coefficient WZKENN is an

important calibration value.
Ua = Ue x WZKENN x (F / WZF0)
Ua Output voltage in mV
Ue Input voltage in V
CSD load cells WZKENN 2.85mV/V

HBM load cells WZKENN 2 mV/V 1)
1) With certai
certain
n types,
types, WZKENN
WZKENN is not calibra
calibrated.
ted.
For exact value, see type plate.
Effective Check Weight QPRFC05 in kg
Enter the force the check weight exerts on load cell.
Effective check weight QPRF = U2 x check weight
U2 = LP
LPG
G / LWZ
LWZ (see
(see Fi
Fig.
g.))
Feed
Feed rate
rate is P = QPR
QPRF
F / GK in kg/h
kg/h
(MATKOR
(MATKOR = 1, TARKO
ARKOR
R = 0, LIN on
on Linear)
Linear)
0405

permitted.
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SCHENCK PROCESS
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INTECONT PLUS VDM
Wiring Diagram
Base Card
0405

permitted. Details
Technische Details
BV-H22
2219
19 GB 73
VDM INTECONT PLUS
0405

permitted.
Details Technische SCHENCK PROC
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INTECONT PLUS VDM
Option Card
0405

permitted.
Technische Details
BV-H22
2219
19 GB 75
VDM INTECONT PLUS
Namur Inputs:  Cable fastening
> 8 mA = short circuit

1.65..
1.65...8
.8 mA
mA = level
level 0
0.1...1.65 mA = level 1 (sensor covered)
< 0.
0.1
1 mA =cab
=cablele br
brea
eaka
kage
ge
Option Card:
The option card is affixed to the INTECONT cover.

Signal exchange with base card is via a pluggable flat
cable connector.
If pulled off, system behaves as if no option card was
present and only the operating functions and In the rear wall of the INTECONT, under each
parameters of the base card can be used. connector, several slots are provided. The upper slot
pair is reserved for the cable clamp which presses the
Cabling Hints:
shielded cable against the rear wall. The shield needs
not be separately connected. The lower cut-out serves
 Al
Alll ca
cabl
bles
es are leled
d to th thee de
devi
vice
ce fr
from
om the rerear
ar
for accommodation of a pull relief, e.g. by cable
(front-of-p
(fron t-of-panel
anel mou
mountin
ntingg hous
housing)
ing) or from belo
below
w
(flush
(flush moumounti
nting
ng ho
housi
using
ng)) an
and d con
connec
nected
ted wit h binders.
with
spec
sp ecia
iall co
conn
nnec
ecto
tors
rs.. CoConnnnec
ectotors
rs cacann
nnot
ot be
confused. Attention!
 The INTECON
INTECONT T is isoisolat
lated
ed fro
from m the mountin
mountingg
surface by its plastic housing. Connectors to base card require to be plugged-in
The rear earthing connector is internally connected with screwed connections up; connectors to option
with the electronics zero potential. card, with screwed connections down.
The pro
protec
tectiv
tive
e gro
groun
undd use
used d req
requir
uireses to be hu
hum-
m- an
andd
transient-free.  Connectors on INTECONT
INTECONT rear wall:
The power supply zero potential (0V ext.) is not
connected to the earthing connector. Normally no
earthing is required..
 Make sure no leakage
leakage currents
currents are conducted
conducted over
over
cable shields. Therefore shields are applied to one
side of INTE
INTECONT
CONT.. The load cell hous
housing
ing is not
connected with shields.
Shie
Shield
lds
s of da
data
ta ca
cabl
bles
es to ho
host
st co
comp
mput
uter
er ar
are
e
connected to ground on either side.
 The consum
consumers
ers connect
connected
ed to the
the relay
relay and pulse
pulse
outp
output
uts
s re
requ
quir
ire
e to be ra radi
dios
oshi
hiel
elde
ded,
d, e.
e.g.
g. by
suppressor diodes or RC elements.
 Analog outputs
Long cables, particularly to frequency transducers,
can interact on analog outputs. We suggest to use
an isolating amplifier..
 Makakee susure
re th
the
e spspaace bet
etw
wee
eenn powe werr and
measuring cables, if run in parallel, is min. 0.30 m.
If this is not possible lay measuring cable in steel
conduit. The same holds if the measuring cable is
laid
la id ov
over
er fr
free
ee st
stre
retc
tche
hess or cl
clos
osee to popowe
werf
rful
ul
transmitters (e.g. broadcasting stations). 0405

permitted.
SCHENCK
SCHE
documentation
NCK PROC
PROCESS
permitted.
ESS GmbH reserves
reserves all
INTECONT PLUS VDM
Printer Connection
Interf
Interfac
ace
e : Serial
Serial,, se
see
e “T
“Tec
echn
hnic
ical
al Da
Data
ta”.
”. Switch
Cable : The connection diagram refers to 1-1 : OFF 8-bit message
EPSON and CITIZEN printers. 1-2 : OFF No parity bit
1-3 : egal Even/odd
1-4 : OFF Postive edge
1-5...8 : OFF, ON, OFF, OFF 9600 baud
2-1.
2-1...
..6
6 : ON,, ON
ON ON,, OF
OFFF, OF
OFFF, OF
OFF
F, OF
OFF
F
(default)
Use Parameter J 01 to set baud rate to 9600. On the

right side of printer, there are two additional DIP
switches. Diagram view corresponds to top of printer.
Fig. Printer Cable Fig. EPSON Printer
Switch
EPSON printer: LX 850 1-1 : OFF 10 CPI character spacing
1-2 : OFF Zero without backslash
1-3 : ON Graphics character set
1-4 : OFF AUTO hyphenation activated
1-5 : ON Normal sprint speed .
1-6...8 : ON, ON, ON USA
2-1 : ON 12" page length
2-2 : OFF No single sheet
2-3 : OFF Jump over performation
2-4 : OFF No AUTO line feed
Information on switch position can be printed using

the printer self-test function. (Press line feed key while
starting printer).
CITIZEN Printer: 120D
Fig. EPSON Interface
The interface board is equipped with 2 DIP switches

used for selection of serial message base data.
To initialize:
Fig. Serial Interface
Printer is initialised via serial interface, 5s after
power-up of INTECONT PLUS.
0405

SCHENCK
SCHE
documentation
permitted.
reserves all
Technische Details
BV-H22
2219
19 GB 77
VDM INTECONT PLUS
0405

SCHENCK
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NCK PROC
PROCESS
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ESS GmbH reserves
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INTECONT PLUS VDM
12. R ep l acem en t I n stru cti o n s
Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG
FIP base card wiring diagram
The VEG digital inputs and outputs can be configured,

i.e. the logical signals can be freely distributed on
physical signals.
0405 FIP option card wiring diagram

SCHENCK
SCHE
documentation
permitted.
reserves all
Technische Replacement Instructions
Replacement
BV -H22
2219
19 GB 79
VDM INTECONT PLUS
The FIP base and option cards connection diagrams Load Cell
indicate for every digital input and output the relevant
INTECONT VEG VEG parameter
parameter numbers used for
FIP Physical Signal VEG
distribution on physical signals.
The tables below compares the connector X5 3 OUT1 X7 3

X5 4 REF1 X7 4
assignments of FIP and VEG for all physical signals. X5 5 IN2 X7 6
X5 6 IN1 X7 5
Digital Outputs X5 7 REF2 X7 7
X5 8 OUT2 X7 8
Attention:
X1 1,2 DA1 X1 1,2
X1 3,4 DA2 X1 3,4 Signals IN1 and IN2 are swapped between FIP and
X1 5,6 DA3 X1 5,6 VEG. (VEG is compatible to DISOCONT).
X6 1,2 DA4 X8 1,2
X6 3,4 DA5 X8 3,4
X6 5,6 DA6 X8 5,6
X6 7,8 DA7 X8 7,8 Power Supply
X6 9,10 DA8 X8 9,10
Digital Inputs X2 1 24V ext X2 1
X2 2 0V ext X2 2
FIP Physical Signal VEG X2 3 ext. supply 0V X2 3
X2 4 ext. supply 24V X2 4
X3 1,2 DE1 X3 1,2
X9 1,2 DE2 X3 3,4
X9 3,4 DE3 X6 6,7 Printer
—- DE4 X9 1,2
—- DE5 X9 3,4 FIP Physical Signal VEG
X3 5,6 Ext. input X3 5,6
X8 1 Screen X10 1
X8 2 TX X10 2
Analog Inputs/Outputs X8 3 RX X10 3
FIP Physical Signal VEG Pulse Output

X9 9,10 A01 X6 4,5
—- A02 X9 5,6 FIP Physical Signal VEG
—- AI X6 1,2,3 X9 5 24V X6 8
X9 6 Open collector X6 9
X9 7 Open emitter X6 10
X9 8 0V X6 11
With VEG, fieldbus is connected via separate fieldbus

cards (FIP: Connector X7). See Fieldbus Manual
BVH2220.
0405

Replacement Instructions
Replacement Technische of this documentatio
SCHENCK
SCHE
documentation
NCK PROC
PROCESS
permitted.
ESS GmbH reserves
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INTECONT PLUS VDM
Connector Size
FIP
X1 Phoenix contact
Phoenix contact spacing
spacing 5mm
5mm : 6 pins
X2 Phoenix
Phoenix contact
contact spacing
spacing 5mm
5mm : 4 pins
X3 Phoenix
Phoenix contact
contact spacing
spacing 5mm
5mm : 7 pins
X5 Phoenix
Phoenix contact
contact spacing
spacing 5mm
5mm : 8 pins
X6 Phön
Phönix
ix Ra
Rast
ster
er 5m
5mmm : 8 or 10 pi
pins
ns
X7 SUB-D : 9 pins
X8 SUB-D : 9 pins
X9 Phoenix
Phoenix contact
contact spacing
spacing 5mm
5mm : 12 pins
X11 Phoenix
Phoenix contact
contact spacing
spacing 5mm
5mm : 3 pins
VEG
X1 Phoenix
Phoenix contact
contact spacing
spacing 5mm
5mm : 6 pins
X2 Phoenix contact
Phoenix contact spacing
spacing 5mm
5mm : 4 pins
X3 Phoenix contact spacing 3.5mm: 6 pins
X4 SUB-D : 9 pins
X8 Phoenix
Phoenix contact
contact spacing
spacing 5mm
5mm : 10 pins
0405

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Sales: Tel.: +49 (0)6151 32 - 10 28

Service: 24h Emergency hotline: +49 (0) 172

Heavy Duty Weighing & Feeding

Light Duty Weighing & Feeding

Transport & Logistics

Components & Spare Parts

INTECONT PLUS VDM

Display Check and Version Number · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8

Print Batch Report· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13

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VDM INTECONT PLUS

Data Flow Charts: Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

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INTECONT PLUS VDM

Transmissionto thirdparties andreproduction

VDM INTECONT PLUS

This page left intentionally blank

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INTECONT PLUS VDM

The present manual applies to solids flow meters with LEDs:

Transmissionto thirdparties andreproduction

VDM INTECONT PLUS

Keyboard: Measuring Technique

KL Enter sign and decimal point

Material is guided to measuring chute S free from

Transmissionto thirdparties andreproduction

INTECONT PLUS VDM

ON = Relay output, scale started

Release = Release input

L/C = Load cell

F, G = Relay output for full feed/dri

Z = External totalizing counter

A = Analog display for feed rate or

Transmissionto third partiesand reproductio

VDM INTECONT PLUS

During power failure

all counter readings

After power-up, an automatic display and lamp test is

reports power failure . MIN (red) MIN LIMIT VALUE

WARNING: LED X remains dark, symbol E1 does

O Acknowledge event message.

Transmissionto thirdparties andreproduction

INTECONT PLUS VDM

Normal Displays Operation in Normal Mode

i Reset totalizing counters.

1 Enter number of desired counter (1 or 2).

O Acknowledge event message.

Transmissionto thirdparties andreproduction

VDM INTECONT PLUS

If several events occur at the same time, the event

O Acknowledge all available events of

TU Scroll “Display Events” into lower display

Transmissionto thirdparties andreproduction

INTECONT PLUS VDM

Display shows: Contactt Outputs

Name e.g. No Release Genera

Automatic Zero Setting Function

Batching B B1 Out of Tolerance

Calibration C C1 L/C Input*

Minimum L L1 I < MIN

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VDM INTECONT PLUS

Programming” and “Calibrating Functions” lead to