ELECTRIC

NARROW AISLE
FORKLIFT

OPERATOR’S MANUAL
BENDI B3/30

LANDOLL CORPORATION
Material Handling Products Group
1900 North Street
Marysville, Kansas 66508
Telephone (785)562-5381· FAX: (785)562-4853
www.Landoll.com
MATERIAL
Publication No. F-492-0608
HANDLING PRODUCTS June, 2008
 Table of Contents

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . S-1

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2
Site Supervision · · · · · · · · · · · · · · · · · · · · · · · · · · · S-2
Terminology Used in Manual · · · · · · · · · · · · · · · · · · · · S-3
Illustrations Used in Manual · · · · · · · · · · · · · · · · · · · · · S-3
The Meaning of Safety Statements · · · · · · · · · · · · · · · · · S-4
Bendi Forklift Safety Statements · · · · · · · · · · · · · · · · · · S-4
Operator · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-7
Traveling and Load Handling· · · · · · · · · · · · · · · · · · · · S-11
Speed · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-12
Visibility · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-12
Battery Care · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-13
Service Repair · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-15
Side Shifting · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-16

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Vehicle Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Component Identification · · · · · · · · · · · · · · · · · · · · · · 1-3
Identification (Capacity) Plate · · · · · · · · · · · · · · · · · · · · 1-3
Truck Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Frame · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4
Traction Drive · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4
Electrical System · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4
Hydraulic System · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-5
Operator’s Cab · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-7
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Bendi 3 Wheel Narrow Aisle Forklift · · · · · · · · · · · · · · · · 1-14
Available Options · · · · · · · · · · · · · · · · · · · · · · · · · · 1-14

Bendi 3 Wheel Forklift Operator’s Manual

i
 Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . 2-1
Receiving Your Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Items Furnished With Your Truck · · · · · · · · · · · · · · · · · · 2-1
Items Required · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-1
Tools and Test Equipment · · · · · · · · · · · · · · · · · · · · · · 2-1
To Prepare the Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Charging a Wet Battery· · · · · · · · · · · · · · · · · · · · · · · · 2-2
Charging a Dry Battery · · · · · · · · · · · · · · · · · · · · · · · · 2-6
Routine Checks · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-8
Inspection Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Visual Checks · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-9
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
To Replace a Battery · · · · · · · · · · · · · · · · · · · · · · · · 2-12
Storage, Towing or Shipping . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Truck Storage · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-13
Battery Storage · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-13
Towing the Truck · · · · · · · · · · · · · · · · · · · · · · · · · · 2-14
To Ship the Truck · · · · · · · · · · · · · · · · · · · · · · · · · · 2-15

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Understanding Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Basic Principles· · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-3
Knowing the Rated Capacity· · · · · · · · · · · · · · · · · · · · · 3-4
Identification (Capacity) Plate · · · · · · · · · · · · · · · · · · · · 3-4
Bendi Serial Number Code · · · · · · · · · · · · · · · · · · · · · · 3-5
Load Center · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-6
Counterweight · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-6
Maximum Fork Height · · · · · · · · · · · · · · · · · · · · · · · · 3-7
Tilting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Attachments· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-7
Determining the Weight of the Load · · · · · · · · · · · · · · · · 3-7
Understanding Workplace Conditions. . . . . . . . . . . . . . . . . . . . 3-8
Dockboards · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-8
Trucks · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9
Warning Devices · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9
Working in Hazardous Environments . . . . . . . . . . . . . . . . . . . . 3-9
Atmospheric/Electrical · · · · · · · · · · · · · · · · · · · · · · · · 3-9
Chemical Hazards · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9

Bendi 3 Wheel Forklift Operator’s Manual

ii
Operating Your Bendi Forklift . . . . . . . . . . . . . . . . . . . . 4-1
Operator’s Daily Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Accelerator Pedal · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-2
Brake Pedal · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3
Key Switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3
Steering Wheel · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3
Seat Switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-4
Seat Belt · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-4
Seat Adjustments · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-5
Rake Adjustment · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-5
Dash · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-5
Slow/Std Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-6
Parking (Hand) Brake· · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Direction Control Lever · · · · · · · · · · · · · · · · · · · · · · · 4-7
Lift Lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Tilt Lever· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Side Shift Lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Horn · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Emergency Stop · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Ramp/Standard Mode Switch · · · · · · · · · · · · · · · · · · · · 4-7
Operating Instructions - Basic Procedures . . . . . . . . . . . . . . . . . 4-8
Getting On and Off the Forklift · · · · · · · · · · · · · · · · · · · 4-8
Driving Position · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-9
Starting and Traveling · · · · · · · · · · · · · · · · · · · · · · · · 4-9
Turning · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-10
Stopping · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-10
Stopping Distance· · · · · · · · · · · · · · · · · · · · · · · · · · 4-11
Parking · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11
Mast Operation · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11
Operating Instructions – Handling a Load . . . . . . . . . . . . . . . . . 4-13
Setting the Forks · · · · · · · · · · · · · · · · · · · · · · · · · · 4-14
Retrieving a Load · · · · · · · · · · · · · · · · · · · · · · · · · · 4-15
In Case Your Forklift Tips Over· · · · · · · · · · · · · · · · · · · 4-18
Transporting a Load· · · · · · · · · · · · · · · · · · · · · · · · · 4-19
Traveling on Inclines · · · · · · · · · · · · · · · · · · · · · · · · 4-20
Unloading Your Forklift · · · · · · · · · · · · · · · · · · · · · · · 4-21

Bendi 3 Wheel Forklift Operator’s Manual

iii
 Using Lifting Equipment to Move a Forklift to Another Location . . . . 4-23
Fire Extinguisher Option . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
In Case of a Fire ! · · · · · · · · · · · · · · · · · · · · · · · · · · 4-24
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Power Steering System · · · · · · · · · · · · · · · · · · · · · · · 4-25
Mast Systems · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-25
Electrical Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Dash Display · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-27

Standard Bendi Forklift Specifications . . . . . . . . . . . . . . . 5-1

Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Bendi 3 Wheel Forklift Operator’s Manual

iv
To Owners, Users, and
Operators
The safe and efficient operation of a lift truck
requires skill and alertness on the part of the
operator. To develop the skill required the operator
must:
· receive training, in accordance to the rules
provided by appropriate legislation, for the
proper operation of THIS lift truck.
· understand the capabilities and limitations of
the lift truck.
· become familiar with the construction of the
lift truck and see that it is maintained in good
condition.
· read and understand the warnings and
operating procedures in this manual.
In addition a qualified person, experienced in lift
truck operation, must guide a new operator through
several driving and load handling operations before
the new operator attempts to operate the lift truck
alone.
It is the responsibility of the employer to make sure
that the operator can see, hear, and has the physical
and mental ability to operate the equipment safely.
Various laws and regulations require the employer to
train lift truck operators. These laws and regulations
include:
· Occupational Safety and Health Act (USA)
· Canada Material Handling Regulations
NOTE: A comprehensive operator training pro-
gram is available from Landoll. For further de-
tails, contact your Landoll dealer.
Bendi 3 Wheel Forklift Operator’s Manual
This OPERATING MANUAL contains information
necessary for the operation of a basic fork lift truck.
Optional equipment is sometimes installed that can
change some operating characteristics described in
this manual. Make sure the necessary instructions
are available and understood before operating the
lift truck.
Some of the components and systems described in
this OPERATING MANUAL will NOT be installed on
your unit. If you have a question about any item
described, contact your Landoll dealer.
Additional information that describes the safe
operation and use of lift trucks is available from the
following sources:
· Employment safety and health standards or
regulations (Examples: “Occupational Safety
and Health Standards (USA)”, “Canada
Material Handling Regulations”.
· Safety codes and standards (Example:
American National Standard, ANSI B56.1,
Safety Standard for Low Lift and High Lift
Trucks.
· Publications from government safety
agencies, government insurers, private
insurers and private organizations (Example:
Accident Prevention Manual for Industrial
Operations, from the National Safety
Council).
· “Operator Safety Training Course” describes
lift truck safety, good maintenance practices,
and training programs. Available from your
Landoll dealer (Landoll Part No. 107218).
NOTE: Forklift trucks are not intended for use on
public roads.
v
 Safety
Precautions
IMPORTANT!
The Bendi* Model trucks have been designed for optimum
safety of their operators. Please follow the safety guidelines
listed in this section and adhere to all Important, Caution,
Warning, and Danger notes found within this manual. When
the truck is in operation, always keep loose clothing,
jewelry, hair and fingers out of the restricted areas
(especially pinch areas) as labeled on the truck.
This chapter on Safety must be carefully read, understood
and adhered to strictly by all operators and service
personnel using the Bendi Model lift trucks. Do not use this
truck until you have thoroughly read this manual. Failure to
comply could cause risk of death or serious injury to
yourself and others.
It is the responsibility of the employer to make sure that the
operator can see, hear and has the physical and mental
ability to operate the lift truck safely. Various laws and
regulations require the employer to train lift truck operators.
These laws and regulations include:
· Occupational Safety and Health Act (USA)
· Canada Material Handling Regulations
A comprehensive operator training program is available
from Landoll Corporation. For further details, contact your
Landoll dealer for Bendi Lift Trucks.
* Landoll and Bendi are trademarks of the Landoll Corporation.
All other brand and product names are the trademarks of their
respective holders.
Landoll Corporation, Bendi Model trucks meet or exceed ASME
B56.1 - Part III, Safety for Powered Industrial Trucks.

Bendi 3 Wheel Forklift Operator’s Manual

S-1
Safety Precautions
Safety
Site Supervision
Supervision is an essential element in the safe
operation of powered industrial lift trucks.
The site supervisor must check
that the Operator’s Manual is in
the seat compartment on the truck
at all times. Operators must be
trained on the use, maintenance
and safety aspects of the Bendi Model trucks under
the supervision of a trained and experienced
operator.
Only those individuals trained to operate and/or
service this truck may do so. Familiarization and
driving practice with a new truck must be arranged in
a safe area, away from other trucks, obstacles and
people. The training program must be applied to all
new operators, regardless of previous experience.
Operator performance must be evaluated to ensure
he/she has the proper skills and knowledge to
operate the truck. Operators must be retrained
when new equipment is introduced, existing
equipment is modified, operating conditions change,
or an operator’s performance is determined
unsatisfactory.
Bendi 3 Wheel Forklift Operator’s Manual
S-2
Warning
Do not make modifications or additions
to electrical devices. Do not tamper
with or disconnect safety features or
modify protective guards (such as,
overhead guards or load backrest ex-
tensions). Do not add or remove struc-
tural parts.
Any of the above could affect truck ca-
pacity and/or safe operation of the truck
and is a serious safety violation that
could cause personal injury, could
weaken the construction of the truck, or
could affect the safe operation of the
truck.
NO MODIFICATIONS OR ADDITIONS MAY BE
MADE TO THIS TRUCK WITHOUT PRIOR
WRITTEN PERMISSION FROM:
Landoll Corporation
Material Handling Product Group
1900 North Street
Marysville, KS 66508 U.S.A.
Telephone: (785) 562-5381
Fax: (785) 562-4853
The truck must be inspected daily for problems or
damage risking the safety of the driver and any
people in the work area, or possible damage to the
truck and the load being moved. When trucks are
used on a round-the-clock basis, they must be
inspected after each shift. Problems found must be
reported and corrected. The truck must be taken out
of operation until all repairs have been made and the
truck has been reinspected for safety.
 Safety Precautions

Terminology Used in Manual

ACCELERATOR PEDAL
Whenever front and rear, right and left are
mentioned throughout this manual, it is assumed
that you are standing behind the vehicle looking
toward the forks.

Illustrations Used in Manual

This manual makes use of many illustrations to help
you locate components on your Bendi forklift and
follow the procedures.
You will note that each illustration has an identifying
Figure number below the illustration frame (See
Figure S-1).

BRAKE PEDAL
b3 wheel pedals

Figure S-1 Drawing Example

Bendi 3 Wheel Forklift Operator’s Manual

S-3
Safety Precautions

The Meaning of Safety Bendi Forklift Safety

Statements
You will find various types of safety information on
the following pages and on the machine signs
(decals) attached to the vehicle. This section
explains their meaning.
The Safety Alert Symbol means
ATTENTION! YOUR SAFETY IS IN-
VOLVED!
Danger
Danger means a life threatening situa-
tion exists. Death can occur if safety
measures or instructions on this label
are not properly followed.
Statements
The safety statements contained in this manual
relate to the operation and maintenance of the Bendi
forklift trucks.
Note: Make sure you read and understand the
information contained in this manual and on the
machine signs (decals) before you attempt to
operate or maintain this vehicle.
The location of each machine sign on the Bendi
forklift is illustrated on the next page (See Figure
S-2) and a representation of each machine sign is
on the following page (See Figure S-3).
Make sure you check each machine sign before you
operate your Bendi forklift and replace any that are
no longer legible, missing or damaged.

Warning
Warning means serious injury or death
can occur if safety measures or instruc-
tions on this label are not properly fol-
lowed.

Caution
Caution means serious equipment or
other property damage can occur if in-
structions on this label are not properly
followed.
Note: Means that failure to follow these instruc-
tions could cause damage to the equipment or
cause it to operate improperly.

Bendi 3 Wheel Forklift Operator’s Manual

S-4
 Safety Precautions

30 INSIDE
2 1 34
19 33
4
17 5

29

24 28

16 13

12 3

10

15

25

26

23
7
OTHER
SIDE
11
27
6 INSIDE
8 INSIDE
22
20 18
14
21 32
31 INSIDE

bendi 3 wheel ser ii decals

Figure S-2 Decal Placement

Bendi 3 Wheel Forklift Operator’s Manual

S-5
Safety Precautions

1
2
3 5

7
4
6

11
8
10

14
13
12

17

18
16 15

19

20 22
21

23 25

26
24
27

28 29

30 31
34

32 33

Figure S-3 Decals

Bendi 3 Wheel Forklift Operator’s Manual

S-6

Operator
Warning
Check that all directional and opera-
tional controls and levers are in their
NEUTRAL position, the brakes are set
and your seat belt is fastened before
setting the key switch to ON (See "Seat
Belt" on page S-8).
To avoid personal injury when operat-
ing the truck, be extremely careful that
NO part of your body (head, feet, arms,
legs, fingers) is outside the operator’s
compartment where it could be subject
to injury by aisle supports, other trucks
or any obstacle in the area.
Know the location of and be especially
careful of all pinch points, as indicated
by the WARNING and DANGER labels
on the truck.
Be especially careful when there are
other people or moving or fixed objects
in the working area, or when the load re-
duces visibility (See "Visibility" on page
S-12). Never drive a truck up to anyone
standing in front of an object. Ensure
that people stand clear of the rear swing
area before making turns.
NEVER lift, lower or transport people.
NEVER allow anyone on or under the
forks (or load). Under no circumstances
are there to be any riders anywhere on
the truck, other than the operator.
Bendi 3 Wheel Forklift Operator’s Manual
Safety Precautions
Warning
When driving in narrow aisles, make
sure there is enough space for the truck
and the load, travel at reduced speeds,
and where applicable, request a helper
to guide you safely through the area.
· The operator is responsible for observing all
instructions and safety regulations in his or
her daily work routine related to the use of
this truck.
· Be careful at cross aisles, doorways and
other locations where people may step into
the path of travel of the truck.
· He/she must check the condition of the truck
at the start of each work shift. In particular,
he/she must check the operation of the
steering and brakes; the direction control
lever; the pivot and shift, tilt and lift/lower
joysticks; the condition of the battery, parking
brake, horn, and signaling devices, where
applicable.
· Make sure all access/service panels, doors
and covers are installed, closed and latched
tight. Do not operate the truck with panels,
doors and covers removed, opened or
unlatched.
· Keep the truck clean and in good working
order. Report any problems or damage
risking the safety of the driver and any people
in the work area. Problems found must be
reported and corrected. The truck must be
taken out of operation until all repairs have
been made and the truck has been
reinspected for safety.
· Always start, stop, change direction, travel
and brake smoothly so as not to shift the load
and/or overturn the truck.
S-7
Safety Precautions
· Do not indulge in stunt driving or horseplay.
· Drive carefully and slowly onto dock boards
and bridge plates. Do not exceed the rated
capacity of the dock boards or bridge plates
and ensure dock boards or bridge plates are
properly secured, either by being anchored or
by being equipped with devices that will
prevent slipping.
· Check that dock boards have substantial
contact with both the dock and the carrier,
preventing them from rocking or sliding.
· Maintain a safe distance from the edge of
ramps, platforms and other similar working
surfaces.
· When leaving the operator’s compartment,
the forks must be lowered to the floor, the
mast must be placed in a vertical position, all
controls must be in a NEUTRAL position, the
parking brake must be set and the key switch
must be set to the OFF position. Truck
wheels must be blocked if the truck is parked
on an incline.
Note: A powered industrial truck is considered
unattended when the operator is 25 feet (7.6 m)
or more away from the truck which still remains
in his/her view…
or
...whenever the operator leaves the truck and it
is not in view.
Parking Brake
The parking brake includes a safety interlock that
shuts down the drive motors, disables the direction
control lever and applies the brakes to prevent
further truck movement. To continue, you must set
the direction control lever to NEUTRAL, release the
parking brake, and then set the lever to the desired
direction.
Bendi 3 Wheel Forklift Operator’s Manual
S-8
Seat Belt
The driver’s seat belt must always be worn
when driving this truck.
· Sit up straight in the driver’s seat.
· Pull the belt across you. Do not let the belt
twist.
Warning
A twisted belt can seriously injure you.
In a crash or a tip-over, the full width of
the belt would not be available to take
up the impact forces.
· Push the latch plate into the buckle until it
clicks. Pull up on the latch plate to make sure
it is secure.
· The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
IMPORTANT!
Make sure the release button on the buckle is
positioned so you can unbuckle the seat belt
quickly in an emergency.
Seat Safety Switch
If the operator leaves the driver’s seat a limit switch
is released. The drive motors are disabled to prevent
further truck movement.
To continue, you must first sit in the seat, set the
direction control lever in NEUTRAL, then select the
direction of travel.
Note: A two to three second delay is pro-
grammed into the seat switch to avoid nuisance
shutdown and interruption of normal opera-
tions.
 Safety Precautions

Emergency STOP Button Tipping Hazards

Press this button (red) to shut down the drive and
power steering motors and all mast movement. The
truck drifts to a STOP. Immediately set the parking
brake.
To continue, pull out on the button to reset the
switch (See Figure S-4).
Use this button:
· in case of fire, smoke or overheating
· if a person comes between the truck and a
fixed object.
· in case an accident occurs
· in case of a short circuit or other electrical
malfunction; for example, if the pump motor is
on continuously.
If a tip-over occurs, the operator should follow
the following guidelines shown here.
· DO NOT JUMP
· BRACE YOUR FEET FIRMLY
· HOLD ON TIGHT
· LEAN AWAY FROM THE TIP
The most likely causes of tip-over
are listed in this section. However, the operator
must use good judgment based on proper training
and experience to determine turning sharpness and
speed for the load being handled and the operating
surface (or road) conditions.
A truck can tip longitudinally (tipping over the front or
rear wheels) or laterally (tipping either to the left or
right side).

EMERGENCY
STOP BUTTON
Warning
(RED)
Lift truck tip-over can cause serious in-
PARKING
BRAKE jury or death to the operator or others in
the area. Every operator must be thor-
SIDE SHIFT
LEVER
oughly familiar with the tipping hazards
listed in this section and must always
avoid any operation of the truck which
TILT LEVER is likely to result in tipping.

LIFT LEVER All lift trucks that elevate and tilt loads
are subject to the risk of tipping over,
HORN BUTTON especially when accelerating or when
applying the brakes abruptly. Trans-
DIRECTION porting loads off-center also increases
CONTROL the risk of tip-over.
LEVER
b3 ser ii control levers

Figure S-4 Emergency STOP Button

Bendi 3 Wheel Forklift Operator’s Manual

S-9
Safety Precautions

Longitudinal Tipping Can Occur Lateral Tipping Can Occur When:

When: · the truck is turned sharply while traveling
· the truck is overloaded. rapidly in either direction, with or without a
load. An unloaded truck can tip easier than a
· the mast is tilted forward excessively, with or loaded truck (with the load lowered).
without a load.
· the load is raised and the truck is being
· the load is raised and brakes are applied turned while traveling in either direction.
while the truck is traveling forward or
backward. · the load is raised and the truck is being
turned and accelerated or braked while
· the load is raised and the truck is accelerated traveling forward or backward.
while it is traveling forward or backward.
· the truck is turned while traveling on a ramp
· the truck is driven forward down a steep or other inclined surface.
incline with a load.
· a load heavier than the rated truck capacity is
lifted.
Tipping over in these conditions is made more likely
by overloading, excessive mast tilt, or off-center
positioning of the load.
Soft tires can also reduce stability. The truck is
equipped with tires of a size and hardness that will
provide the necessary traction and maintain a proper
shape to minimize tipping. Always replace tires with
the type originally supplied by the manufacturer.
The truck can be tipped either longitudinally or
laterally if it is driven:
· over objects on the floor or ground.
· off the edge of a paved surface.
· into a pothole in a paved surface.
· off the edge of a loading dock, or off the edge
of a loading ramp. (It is important to avoid
driving too close to the edge of a dock or
ramp).
When loading or unloading a highway truck or trailer,
make sure the highway truck cannot move away
from a dock while loading is in process. Make sure
the highway truck or trailer has its brakes applied,
keyswitch turned off and, if on an incline, has the
wheels blocked.
Tipping can also occur if the truck collides with
another truck or other vehicle, or if the mast runs into
an overhead obstruction.

Bendi 3 Wheel Forklift Operator’s Manual

S-10
 Safety Precautions

Traveling and Load Handling

· Observe all traffic regulations. Keep to the
right and maintain a safe distance from the
truck ahead based on speed of travel. Keep
the truck under control at all times.
· Yield the right of way to other people in the
area.
· Slow down and sound the horn at cross
aisles and other locations where visibility is
obstructed.
· Keep a clear view of the path of travel and be
alert for other traffic, people and safe
clearances.
· Under all travel conditions, operate the truck IDENTIFICATION
at a speed that permits you to bring the truck (CAPACITY) PLATE
to a complete stop in a safe manner. b3 ser ii id plate location

· Do not handle unstable loads. Use care when

tilting forward or backward, stacking,
depositing, or retrieving a load. Never travel
with the mast tilted forward.
· Never exceed the truck’s maximum lifting
capacity. Refer to "Standard Bendi Forklift
Specifications" beginning on page 5-1 and
the identification (capacity) plate located in
the operator's cab (See Figure S-5).
This plate lists the load weights allowable for
various fork heights, battery information, and
also lists the truck model number, serial
number and other basic truck data.
· Pay particular attention when picking up a
new load, to ensure the load weight and
height requirements are within the truck’s
capacity. Truck stability and handling may be
adversely affected.
Figure S-5 Capacity Plate Location
· Travel with forks or load in recommended
traveling position.
· Elevate mast or load only to pick up or
deposit a load. Watch out for obstructions,
especially overhead. Watch all clearances.
· Tilt a loaded mast slowly.
· Do not release the lift/tilt joystick control lever
suddenly when lowering loads. This may
cause bouncing of the carriage, which could
dump the load.
· Do not allow anyone, under any
circumstances, to walk or stand under the
forks or any part of the load.

· Do not transport loads or other items within · Never place any part of your body between
the operator’s compartment or other areas of the mast structures or any moving part of the
the truck. truck.

· Check that the load is properly positioned on
the forks before lifting.
· Spread forks as far apart as the load permits
and push completely under the load. Check
that forks and loads are centered. Use care
when handling off-center loads.
· Travel with forks straight ahead, and the mast
tilted backward.
· Do not turn when traveling on ramps. When
descending ramps, travel forward (forks
facing downhill) when empty, travel
backward (forks facing uphill) when carrying
a load.
· Use care even when traveling without a load.
Avoid high speeds, sharp turns and abrupt
stops.

Bendi 3 Wheel Forklift Operator’s Manual

S-11
Safety Precautions

Speed
Travel speed must be chosen according to the
situation, such as, the load being handled, road
surface conditions, visibility, people working in the
area, moving and fixed objects in the area, cross
aisles, and so on.
Visibility
Where visibility is restricted, travel at very slow
speed and use the horn frequently.
Always ask for a helper to guide you safely through
the area when visibility is restricted.

Always operate the truck at a speed that will permit it Always rotate in the driver’s seat to face in the
to be brought to a stop in a safe manner. direction you are traveling.

Warning
Careless driving, such as, fast starts or
abrupt braking, excessive speed at
turns or through cross aisles, sudden
stops, or hard turns at high speeds can
all lead to serious personal injury and
damage to the truck and load. Always
drive with safety as your number one
goal.

Bendi 3 Wheel Forklift Operator’s Manual

S-12
 Safety Precautions

Battery Care OVERHEAD GUARD

CUTOUT
Features BATTERY
Bendi 3 Wheel trucks include a heavy gauge, COMPARTMENT
pre-molded top compartment cover and a side door TOP COVER AND
to secure the battery in the compartment. SEAT

Both covers include latches to lock the

compartment. A cutout in the overhead guard is also BATTERY
provided for easy battery service (See Figure S-6). COMPARTMENT
TOP COVER
The top compartment cover must be lowered/closed LOCKING
and securely locked in place whenever the battery is LATCH
installed.
BATTERY
ADJUSTMENT
Care BRACKET (BOTH
SIDES)
The truck battery contains concentrated sulfuric acid
which can cause severe chemical burns. When the BATTERY
battery is charging, it releases hydrogen, a colorless, COMPARTMENT
odorless and highly explosive gas which can be
ignited by a spark. Eliminate all sparks or flames SIDE DOOR
from the charging area. btry compartment

Shorting battery terminals can release enormous

amounts of energy, causing sparks or flame, or Figure S-6 Battery Compartment and OHG Cutout
heating nearby components to dangerous
temperatures.
The battery is very heavy, and if the top
compartment cover is not latched in place
after maintenance, the battery box could
slide causing electrical shorts or spilling
acid - or it could cause the truck to tip over.
The battery is also used as a counterweight. A
different size or weight battery could cause the truck
to become unstable and tip. Use a battery that
meets the weight and size specifications shown on
the identification (capacity) plate in the operator’s
cab.

Bendi 3 Wheel Forklift Operator’s Manual

S-13
Safety Precautions
Warning
Always assume the battery is emitting
hydrogen and employ proper safety
precautions.
Do not smoke, use an open flame, or
create arcs or sparks near the battery.
Consult the label on your battery for in-
formation on cell-type, ampere-hour ca-
pa c it y, c h ar g e r at e an d n o r m a l
full-charge voltage. Do not charge the
battery at a current greater than 1.5 amp
per 100 amp-hours capacity at the end
of charge.
Packaged with every battery are spe-
cific instructions for battery safety, care
and use, and a Material Safety Data
Sheet (MSDS). Read these documents
thoroughly before performing any ser-
vice to the battery.
Never place a tool or any metal object
on top of the battery where it could pos-
sibly touch battery terminals causing a
short or serious electrical shock.
Bendi 3 Wheel Forklift Operator’s Manual
S-14
Warning
Neutralize acid spills immediately with
Bicarbonate of soda! If acid contacts
the skin or eyes, wash with water imme-
diately and seek medical help at once.
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
Use caution when changing battery
connectors to ensure that the polarity is
not reversed.
Keep vent plugs in place and clean at all
times.
When replacing this battery, use the
same type battery as specified on the
truck rating nameplate. Failure to com-
ply could result in an unbalanced condi-
tion, resulting in tipping the truck and
possible personal injury or loss of life.
Be sure to replace, close and/or
retighten any battery restraints which
have been installed on the truck.

Service Repair
When it becomes necessary to do any
service repair or maintenance to the truck,
it is important to first review the following
safety guidelines.
Warning
You could be injured and the truck
could be damaged if you try to do ser-
vice work without proper training or
equipment.
1. Be sure you have sufficient knowledge,
experience and the proper tools and
replacement parts before you attempt any truck
maintenance.
2. Be sure to use the proper nuts, bolts and other
fasteners. Many are specifically rated; that is,
SAE Grade 5, SAE Grade 8, ISO Prop Class
8.8, etc., and must be replaced with the identical
type. It is recommended to use only Landoll
authorized replacement parts.
Warning
If you use the wrong nuts, bolts or other
fasteners, parts can later break or
loosen. Serious injury could occur.
3. Whenever possible, return the truck to a service
area having sufficient lighting, work space and
an assortment of tools needed to complete the
service.
4. Set the key switch to OFF, set the direction
control lever to NEUTRAL and set (engage) the
parking brake.
Bendi 3 Wheel Forklift Operator’s Manual
Safety Precautions
5. Disconnect the battery.
6. Never place a tool or any metal object on top of
the battery where it could possibly touch battery
terminals causing a short or serious electrical
shock.
7. Make sure all lifting devices and supports, such
as, a jack or support stand, are capable of
handling the weight of the load being applied.
Warning
To be certain the truck will not move,
place wedges (or blocks of wood) at the
front and back of the tires.
If you are servicing the brakes or tires,
place the blocks at the front and rear of
the tire farthest away from the one be-
ing serviced. (That would be the tire on
the opposite side of the truck and at the
opposite end.)
8. Always place an appropriate support stand
under the truck if it is being lifted, then lower the
truck to the stand, having both the lifting device
and stand supporting the weight of the truck.
Danger
Getting under a truck when it is lifted or
jacked is dangerous and could cause
serious injury or death. Never go under
a truck that is supported only by a jack.
9. Fully open the required truck covers and be sure
they are braced to prevent accidental closing.
S-15
Safety Precautions
Side Shifting
At least once every working shift, the side shifting
mechanism must be inspected for visible damage
and defects. Any changes occurring with the
mechanism or its workings must be reported
immediately to the supervisor.
Moving parts of the side shifting mechanism entail
the danger of pinching, crushing or snagging. Safe
distance must be maintained at all times to prevent
clothing or body parts from being caught by the
moving parts.
When side shifting, closely watch the load and forks
throughout the entire operation to prevent over shift
or snagging the load on other objects.
Operate the side shift only when the load is lifted off
the ground.
Fire Extinguisher
If your truck includes a fire
extinguisher it should be inspected
monthly or more frequently if
circumstances dictate. The
extinguisher should be checked to see
that:
· it is not damaged
· the discharge outlet is not
blocked
· it is fully charged
· the seal is not broken
· the instruction pamphlet is clearly visible
Also see page 4-24 for additional operating
information.
Bendi 3 Wheel Forklift Operator’s Manual
S-16
IMPORTANT!
Dry-powder extinguishers are shipped fully
charged. Do not experiment with your extin-
guisher since even a small amount of discharge
could cause it to slowly lose the rest of its pres-
sure, rendering the extinguisher useless.
In case of a fire!
· Have everyone vacate the area immediately.
· Call the fire department, no matter what the
size of the fire. Emergency telephone
numbers should be posted at each telephone.
· Use your extinguisher correctly, according to
the directions on the label and in this manual.
Professionals should handle large fires.
· Be ready to leave the area in the event the
fire cannot be controlled immediately.
Additional Publications
Additional information that describes the safe
operation and use of lift trucks is available from the
following sources:
· Employment safety and health standards or
regulations
(Examples: Occupational Safety and Health
[USA], Canada Material Handling
Regulations)
· Safety codes and standards
(Examples: American National Standard,
ANSI B56.1, Safety Standard for Low Lift and
High Lift Trucks)
· Publications from government safety
agencies, government insurers, private
insurers and private organizations
(Examples: Accident Prevention Manual for
Industrial Operations, from the National
Safety Council)
· Operator Safety Training Course - describes
lift truck safety, good maintenance practices,
and training programs.
Available from your Landoll dealer for Bendi
Lift Trucks. Landoll part no.: 107218.
 SECTION 1
Introduction
Your Bendi Forklift Operator’s Manual contains basic instructions
for operation and maintenance of Landoll Bendi forklifts. This
information must be carefully reviewed and understood before
attempting to operate the vehicle.
Safe and efficient forklift operation requires skill and alertness.
You must be familiar with the vehicle, understand its capabilities,
and follow the operating procedures and safety instructions
recommended in this manual.
According to legislation, your employer must make training
available to ensure that you are competent to safely operate the
type of forklift that you will be using in the workplace.
Safe and efficient operation also depends on correct
maintenance of the vehicle. An Operator’s Daily Checklist, which
outlines maintenance that must be performed each time the
vehicle is put into operation, is located in Appendix A. The
checklist should be part of a complete planned Maintenance
Schedule. Make certain that the vehicle is correctly maintained
and is in good mechanical condition at all times, even though
you may not perform all service on the vehicle yourself. Report
any failure immediately for correction. Otherwise, even minor
failures or damage may result in major failures, or create unsafe
operating conditions.

Bendi 3 Wheel Forklift Operator’s Manual

1-1
Introduction

Machine model, serial and option numbers (where

Vehicle Description applicable) are stamped on the identification
The Bendi is a narrow aisle type lift truck. The (capacity) nameplate affixed within the operator’s
principle of this type of truck is that the weight of the cab (See Figure 1-1).
load, which is carried on the forks in front of the load IMPORTANT !
wheel, is offset by the combined weight of the heavy
truck chassis and its battery unit. To maintain a safe Bendi 3 Wheel truck operators and service per-
counterbalance limit, a ballast weight is mounted to sonnel must familiarize themselves with this
the rear of the truck chassis. manual and the Bendi 3 Wheel truck to provide
safe and efficient operation. Practice runs in a
Bendi B3 Series II forklift is available in a maximum controlled and safe area, away from obstacles
3,000 lb. capacity. The front end can be pivoted 200 and other personnel, are recommended. Unau-
degrees. This permits the vehicle to act as a thorized driving by untrained or unskilled per-
conventional as well as a narrow aisle forklift. sonnel must be strictly prohibited.
The Bendi 3 Wheel truck also offers: All safety notices in this manual, those found in
· Three-wheel configuration - single front wheel heading SAFETY of this manual, and the safety
drive; dual rear load wheels regulations or standards valid in your local area
· Electronic controls, hour meter, battery must be strictly enforced.
discharge indicator and lift interrupt.
· Hydraulic lever operation for load functions -
utilizing a three-function hydraulic control
valve.
· 48 volt DC battery with emergency
disconnect switch, latching battery cover with
drive interlock, plus side access compartment
with slide strips or optional rollers.
· Triplex high visibility mast configurations.
· Lift capacity is a maximum of 3,000
lbs./1,361kgs. at 24”/600 mm load center.
· Ergonomically designed operator
compartment - includes sit-down operator
position, adjustable driver’s seat,
tilt/telescoping steering wheel, hand lever
direction control, arm rest and operator
supply tray
IDENTIFICATION
· Safety interlocks - key switch activation and (CAPACITY) PLATE
b3 ser ii id plate location
operator seat safety switch, plus an electrical
lockout requiring the direction control lever to
be in the neutral, or center position before Figure 1-1 Capacity Dataplate Location
power can be restored.

Bendi 3 Wheel Forklift Operator’s Manual

1-2
 Introduction

Component Identification
The following illustration will help you locate
components on your Bendi forklift (See Figure 1-2). 6 5

1. Forks
2. Mast 2
3. Rear Wheels
4. Drive Wheel
5. Overhead Guard
6. Steering Column

Identification (Capacity) Plate

1
The identification plate, which lists the rated
capacity, serial number and other vehicle 3
characteristics is located to the left of the seat (See
Figure 1-3). 4
b3 ser ii iso

Figure 1-2 Component Locations

Figure 1-3 Identification (Capacity) Plate

Bendi 3 Wheel Forklift Operator’s Manual

1-3
Introduction
Truck Overview
Frame
The frame consists of 10 ga. to 4” thick (9.525 mm to
25.4 mm) steel panels welded together to form the
backbone of the truck (basic truck shape). A
number of thick rectangular steel shapes
(counterweights) are welded within the frame to
counterbalance the truck against the weight of its
load. The rear wall of the truck also includes a thick
steel plate to add additional counterbalance.
Note: The size and weight of the battery is also
used as a counterbalance.
Traction Drive
Bendi 3 Wheel trucks have one steerable load
supporting drive wheel in the front and two rear
wheels with brake. The front drive wheel consists of
a gear box and a separate DC electric motor,
controlled by the transistorized controller. See
“Electrical System,” page 1-4 for additional
information.
Brake System
The rear wheels are equipped with
hydraulically-actuated dry drum brakes. The brake
pedal activates a master cylinder to apply hydraulic
pressure to brake cylinders, forcing the brake pads
to grip the drum.
The system is a dedicated system using standard
DOT #3 brake fluid and non-asbestos brake shoes.
Bendi 3 Wheel Forklift Operator’s Manual
1-4
Parking Brake
A parking brake system is fitted to the drum brake
system. The system is hand-lever actuated, and is
electrically interlocked to create a NEUTRAL
condition when the brake lever is actuated.
As the lever is raised to apply the brake, the drive
and power steering motors shut down and the
directional control electrically resets to NEUTRAL,
preventing further movement of the truck.
To continue, the operator must first set the direction
control lever to NEUTRAL, release the parking
brake, then set the direction control lever to the
desired direction of travel.
Safety Interlock
Both a key lock switch (key switch) and an
operator’s seat switch must be activated before the
truck can move. The seat switch is activated when
the operator is seated in the driver’s seat (Also see
"Seat Safety Switch," on page S-8 for additional
information).
Electrical System
The electrical system includes the battery, one
transistorized controller, solenoid contactors, safety
interlocks, meters, power cables, and electrical
harnesses.
Additional information is available in the Appendix, of
the Bendi 3 Wheel Service Manual (F-436-___).

Traction
A single sepex traction controller rated at 600 amps,
controls the speed and direction of the Bendi 3
Wheel forklift. The sepex controller offers improved
acceleration while maintaining control of the Bendi
during deceleration through the use of automatic
regen and speed restraint.
Main Pump Motor - Mast Functions
The main hydraulic pump motor is operated by a
pump controller by switches mounted on the
hydraulic control valve. Each mast function allows
for full pump speed with flow restrictors (orifices)
used to slow tilt and sideshift functions.
Bendi 3 Wheel Forklift Operator’s Manual
Introduction
Battery
A 48 volt lead-acid battery provides drive power, as
well as power for the hydraulic system, and power
for lights and other auxiliary equipment.
For maintenance and/or emergencies, an
emergency stop button (red) is provided on the
right-hand side of the driver’s compartment. For
maintenance, the driver’s seat compartment cover, a
hinged side cover, overhead guard cutout and slide
strips allow easy battery removal from the right side.
As an option, rollers can be provided for additional
battery maneuverability.
Hydraulic System
The lift hydraulic system is powered by a DC electric
motor, connected to a vane pump. This system
provides power for primary and secondary circuits
for the mast tilt (forward and backward), side shift
(right-to-left) via a double-acting, double ended
cylinder, and mast lift / lower (up and down)
positioning.
System cooling uses convection and conduction of
heat from the reservoir, hydraulic tubing and
cylinders to maintain a safe operating temperature
below 175° F (97.22° C).
A steel mesh suction filter, within the hydraulic
reservoir, plus an easily accessible return line filter
(10 micron rating) with a contamination level of ISO
2943 or better is used for oil filtration.
Additional information is available beginning on page
4-25.
1-5
Introduction

Steering Side Shift

The power-assisted steering system operates
independently from the lift system. It consists of a
DC electric motor/pump configuration, an orbital, a
motion control valve and hydraulic power steering
motor (powers the mast to pivot over 100° from the
front position to the right or left side). The orbital
valve meters oil to the motion control valve, then to
the power steering hydraulic motor.
Power steering is powered by a permanent magnet
DC electric motor, operating at a fixed speed.
The side shift circuit provides the means for moving
the mast laterally (left-to-right). Side shift
movements are accomplished using a double-acting,
double-ended hydraulic cylinder (equipped with
end-of-stroke cushioning) to produce a smooth,
non-jerky motion.

Mast Controls
Mast positioning is achieved by operating the
hydraulic control valve via the three hydraulic control
levers. Hydraulic pressure is provided by a pump
driven by a single DC electric motor.
Mast movements may be operated individually or
together; however, when operated together, the
speed of operation is somewhat slower.

Bendi 3 Wheel Forklift Operator’s Manual

1-6
 Introduction

Operator’s Cab Warning

Driver Controls
Driving controls for the Bendi 3 Wheel truck include
a steering wheel, horn button, a forward and reverse
direction control lever, foot brake pedal, accelerator
pedal for speed control, hand-actuated parking
brake lever, tilt steering adjust clamp, creep speed
button, and an emergency stop button (See Figure
1-4).
Driving speed of the truck must be gov-
erned by your work environment, such
as, slippery floors, cross aisles, slanted
driving surfaces, load size, visibility or
other people working in the area.
Never travel at speeds with or without a
load that could be dangerous to your-
self or others. Also see the Safety sec-
tion in the beginning of this manual.

DASH DISPLAY TRACTION MOTOR

OVER TEMPERATURE
TILT STEERING SERVICE LIGHT
ADJUST CLAMP
KEYSWITCH
STEERING WHEEL
W/ KNOB EMERGENCY STOP
BUTTON (RED)

PARKING (HAND)
DRIVER’S CAB BRAKE
ACCESS STEP

OPERATOR’S
SWITCH CONTROL LEVERS
PANEL (3) (LIFT, TILT,
SIDESHIFT)

HORN BUTTON
DRIVER’S
TRAY
DIRECTION
CONTROL LEVER
DRIVER’S (FORWARD/
SEAT REVERSE)

b3 ser ii cab

Figure 1-4 Operator’s Cab

Bendi 3 Wheel Forklift Operator’s Manual

1-7
Introduction

· Accelerator pedal - is pressed by the ACCELERATOR PEDAL

driver’s right foot to control the speed of the
truck (See Figure 1-5).

Travel speed varies according to the weight

of the load. A Bendi 3 Wheel has a maximum
speed of 6 mph (miles per hour)/9.7 kph
(kilometers per hour) with no load (empty),
5.5 mph/8.9 kph with a load.
· Brake pedal - when pressed, applies the
service brakes bringing the truck to a safe
STOP (See Figure 1-5).
Note: The Bendi 3 Wheel is designed for “plug-
ging;” therefore, the service brake pedal should
only be used in an emergency situation.
· Key switch - switches electrical power to the
truck On and OFF (See Figure 1-6).
BRAKE PEDAL
b3 wheel pedals
· Tilt steering adjust clamp - is released and
the column adjusted up or down for the
driver's comfort. Tighten the clamp before Figure 1-5 Pedals
driving the forklift (See Figure 1-6).

DASH DISPLAY TRACTION MOTOR

OVER TEMPERATURE
TILT STEERING SERVICE LIGHT
ADJUST CLAMP
KEYSWITCH
STEERING
WHEEL EMERGENCY STOP
W/ KNOB BUTTON (RED)

OPERATOR’S
SWITCH
PANEL (3)

PARKING (HAND)
BRAKE HORN BUTTON

DIRECTION CONTROL CONTROL LEVERS

LEVER (FORWARD/ (LIFT, TILT,
REVERSE) SIDESHIFT)
b3 ser ii dash

Figure 1-6 Steering Column

Bendi 3 Wheel Forklift Operator’s Manual

1-8
 Introduction

Battery Compartment Access

Cover /Latch
COVER HOLD DOWN LATCH
The driver’s seat and side panel are part of the
pre-molded battery compartment top cover.
The cover includes a mechanical retention latch and
pin to secure the battery access cover to the
overhead guard when opened (See Figure 1-7). OHG LATCH
Another hold down latch is provided to secure the AND PIN
cover closed.
BATTERY
· Direction control lever - is located on the COVER PIN
driver’s side panel and selects the direction of
travel of the truck (forward or reverse) (See
Figure 1-8). cvrlatch

· Horn push button - The horn is also located

on the driver’s side panel. Figure 1-7 Battery Cover Latch
Press in directly on the mushroom push
button to sound the horn (See Figure 1-8).
· Driver’s seat - is adjustable to
accommodate the driver’s weight (seat
cushion spring tension), backrest tilt and
distance from the pedals. The seat also
includes a circuit interrupt safety switch (Also
see ‘Safety interlock’ on page 1-4).

LIFT LEVER
HORN PUSH BUTTON
TILT LEVER
DIRECTION CONTROL
LEVER (FORWARD/REVERSE)

SIDE SHIFT
LEVER

PARKING (HAND)
BRAKE

ser ii armrest

Figure 1-8 Driver’s Arm Rest Control Panel

Bendi 3 Wheel Forklift Operator’s Manual

1-9
Introduction

· Lift and tilt and shift - Lift, tilt, and shift

movements of the mast and lift carriage are
accomplished using the three levers
(joysticks) located on the driver’s side panel.
Each lever provides independent movement
and each is marked with a graphic icon to
represent the function it controls (See Figure
1-8).

Also see "Mast Operation," page 4-11 for

additional information.
TILT STEERING · Parking brake - engages the parking brake
ADJUST LEVER when the handled is pulled upwards. The
drive and power steering motors shut down
and the direction control resets to NEUTRAL
(See Figure 1-4).
Figure 1-9 Steering Column To continue, the operator must first set the
direction control lever to NEUTRAL, release
· Emergency STOP push button - Activate the parking brake, then set the lever to the
the emergency stop button to shut down the desired direction.
drive and power steering motors and all mast · Rear view mirror - is attached to the front
movement. The truck drifts to a STOP. top of the overhead guard. The mirror is
Immediately set the parking brake. To adjustable up and down, and side to side.
continue, reset the disconnect (See Figure
1-6). · Tilt steering column - is pressed upwards to
release the column so it may be adjusted up
Use this button: or down for the driver’s comfort (See Figure
1-9).
• in case of fire, smoke or overheating
· Operator switch panel - includes three
• if a person comes between the truck on/off rocker switches to activate optional
and a fixed object. packages installed on your truck (See Figure
• in case an accident occurs 1-10).
• in case of a short circuit or other • LEFT switch - for headlights/taillights
electrical malfunction; for example, if
• CENTER switch - for accessory
the pump motor is on continuously.
power plug (where fitted)
· Slow/Std mode - Slow mode enables 25% • RIGHT switch - for Ramp/Std mode.
truck speed. Acceleration time is increased. Ramp mode enables higher drive
Used for operator training and more
motor current limits to improve truck
deliberate pallet handling.
performance on angled grades.
Continuous operation in ramp mode
may reduce battery life.
Note: Only those options included with your
truck are operable. Also see the Options sec-
tion of this chapter beginning on page 1-14 for
more information about the options available
(See Figure 1-10).

Bendi 3 Wheel Forklift Operator’s Manual

1-10
 Introduction

· Dash Display Panel - The Dash Display is IMPORTANT

located on the dash behind the steering ONCE THE BATTERY CAPACITY REACHES
wheel. It is comprised of the following 15%, THE LIFT PUMP MOTOR WILL SHUT
gauges, displays, and switches (See Figure
DOWN, THUS DISABLING THE LIFT FUNCTION.
1-10).
· BDI/Hourmeter - The BDI/Hourmeter is
· Traction Motor Over Temperature Service
located on the dash behind the steering
Light - is located to the right of the
wheel. It is comprised of the battery
BDI/hourmeter and shows when the traction
discharge indicator and the hourmeter (See
motor is over temperature. When illuminated,
Figure 1-10).
the traction motor should be serviced (See
• BDI (battery discharge indicator) - Figure 1-10).
shows battery capacity.
• Hourmeter - displays number of
hours that the forklift has been used.

TRACTION MOTOR
OVER TEMPERATURE
SERVICE LIGHT

BATTERY DISCHARGE MODE SWITCH

INDICATOR
ACCESSORY
POWER PLUG
SWITCH
0 1/2 1

- +

1 SLOW MODE
10

Curtis
HEADLIGHT/TAILLIGHT
HOUR METER TOGGLE SWITCH
b3 ser ii dash display explode

Figure 1-10 Operator Switch Panel

Bendi 3 Wheel Forklift Operator’s Manual

1-11
Introduction

Mast Assemblies
Various mast assembly configurations (duplex,
triplex and /or quadplex) can be applied to the Bendi
3 Wheel trucks to provide both collapsed and
extended heights suitable for most customer
requirements. The lifting capacity of the mast also
varies depending on the truck and its application.
Load capacities are determined at 24” (609.6 mm)
centers, centered on the mast and include all
attachments on the carriage.
The Bendi Specifications list the dimensions of
standard masts available for these trucks. Also
check the identification (capacity) plate in the
operator’s cab for the maximum lifting capabilities
Figure 1-11 Mast in Collapsed Position
based on the particular truck and mast combination
(See Figure 1-1).
The trucks are counterweighted to compensate for
all positions of the maximum allowed load.
Masts are engineered to distribute thrust loads
evenly between the rollers and rails. Masts move as
a unit, providing maximum strength and endurance
for the rated load and consists of up to three pairs of
channels or rails (steel beams) rolling one within the
other on steel rollers.
The outer rails provide guidance and support for the
middle rails, which in turn guide and support the
inner rails. The truck forks are mounted on a
carriage assembly that runs on rollers within the
inner rails (See Figure 1-11).
Figure 1-12 Mast in Free Lift Position
A primary cylinder is supported by the inner rails and
hydraulically controlled. As the primary cylinder rod
extends, a sheave and chain assembly lift the
fork/carriage upward at twice the distance covered
by the cylinder rod.
This first stage of carriage lift is called free lift. It is
the distance of lift available without increasing the
overall height of the mast assembly (See Figure
1-12).
A secondary cylinder, attached to the outer rails, lifts
the middle and inner rails progressively via chains,
rollers and sheaves. The inner rails are raised at
twice the rate of extension of the secondary cylinder
piston.
This upward lift continues until the secondary Figure 1-13 Mast Fully Extended
cylinders are fully extended (See Figure 1-13).

Bendi 3 Wheel Forklift Operator’s Manual

1-12
 Introduction

The hydraulic fluid used to lift the primary cylinder is As an option, trucks may be equipped with quadplex
applied sequentially to the secondary cylinder. masts which utilize four sets of rails, referred to as
When the primary cylinder reaches full extension, Outer, Outer Intermediate, middle, and Inner rails,
the secondary cylinder begins to extend. respectively (See Figure 1-14).
The differences in weights being supported by the The primary cylinder and carriage operate the same
cylinders, along with the differences in cylinder as a triplex (three-rail) mast. When the secondary
diameters, ensure that the primary cylinder will be cylinders extend, they lift the middle rails. Through
fully extended before the secondary cylinder can an intricate system of chains and sheaves, the rising
begin to move. Consequently, when the mast is middle rails pull up the outer intermediate rails at half
raised, it moves through two phases: the middle rail speed, and push up the inner rails at
twice the middle rail speed.
· Free lift, in which only the carriage assembly
moves, up to the maximum height allowed by
the inner rails (See Figure 1-12).
· Rail extension, in which both the middle and
inner rails move, carrying the carriage
upward (See Figure 1-13).
Downward movement of the mast is accomplished
by releasing the hydraulic fluid from the cylinders
back into the reservoir. The weight of the rails and
carriage provides enough pressure to force the fluid
from the cylinders. When the secondary cylinder
piston is fully contracted, the primary cylinder begins
to collapse, forcing its fluid back to the reservoir.
The mast is supported by trunnions which allow it to
tilt fore and aft. The amount of tilt is controlled by
two short hydraulic cylinders mounted between the
bottom of the mast and the pivot arm. A mast
indicator gauge (pointer) is located on the left side of
the mast (as viewed from the front of the truck) to Figure 1-14 Quadplex Mast in Collapsed Position
indicate when the carriage/forks are perfectly level
with the floor.

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Introduction

Technical Specifications Available Options

Fire Extinguisher
Bendi 3 Wheel Narrow Aisle
A dry-powder based fire
Forklift extinguisher is mounted,
Landoll Corporation’s policy is to continually improve using a quick-release
products. We reserve the right to change bracket, to the outer cage
specifications and design without notice. surrounding the truck
operator. Dry-powder
Technical specifications for the standard Bendi 3 extinguishers help fight
Wheel Model B3/30 and standard mast assemblies Class B and C type fires
are listed in the Specifications section (See Page (oil, gas, grease,
5-1). electrical, etc.).
Fire extinguishers must be
inspected monthly and the
results recorded on the
inspection tag attached to
each extinguisher (See
Figure 1-15
Figure 1-15).
Fire Extinguisher
If your truck is equipped
with an extinguisher, see
"Fire Extinguisher" page S-16. Also see 'Fire
Extinguisher Option' page 4-24 for additional
information.

Warning
Dry-powder extinguishers are shipped
fully charged. Do not experiment with
your extinguisher since even a small
amount of discharge could cause it to
slowly lose the rest of its pressure, ren-
dering the extinguisher useless.

Bendi 3 Wheel Forklift Operator’s Manual

1-14
 Introduction

Light and Alarms

Various light and alarm option packages are
available as follows (See Figure 1-16 for examples):
· Audible backup alarm — sounds (beeps or
talking) when the truck is placed in reverse to
alert all personnel in the area.
· Rear LED strobe light — includes 180°
blackout for operator protection and is
available with red, amber or blue lens. BACK UP ALARM STROBE LIGHT
· Headlights — Two LED lights with guards
can be mounted on the mast or the overhead
guard on the front, rear or both.
· Stop/tail lights — Two LED light sets can be
mounted to the back of the truck or the
overhead guard.
· Flashing backup strobe

HEADLIGHT TAIL LIGHT

alrm

Figure 1-16 Sample - Lights and Alarm

Bendi 3 Wheel Forklift Operator’s Manual

1-15
 SECTION 2
Receiving and Inspection
Receiving Your Truck
Before shipping from the Landoll Corporation, each Bendi 3
Wheel truck is inspected to make sure the truck you receive is in
impeccable condition and equipped per your order. However,
we recommend that you:
· Inspect the truck for any signs of physical damage during shipment. Note any
apparent damage on the bill of lading, and request the delivery agent to sign it.
Report the damage to your distributor and the shipping company.
· Verify that the truck configuration and options match your purchase order.
Report any discrepancies to your distributor.

Items Furnished With Your Truck

Bendi 3 Wheel trucks are shipped from the factory with one copy
each of the Operator’s Manual and Inspection Check Sheets, a
battery disconnect handle, and a set of ignition keys attached to
the steering column.

Items Required
When the truck is received, a battery approved for use in the
truck must be installed. The battery must be replenished from a
battery charger at certain intervals.
No additional items are required to operate the truck.

Tools and Test Equipment

In general, no special tools or test equipment beyond those
found in a well-equipped service center are required for general
maintenance. However, custom bearing and seal installation
tools and a calibrated torque wrench are helpful when
performing more involved service.

Bendi 3 Wheel Forklift Operator’s Manual

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Receiving and Inspection
To Prepare the Truck
1. Check the hydraulic oil level. (See ‘Check
Hydraulic Oil Level,’ in the Bendi 3 Wheel
Planned Maintenance Manual (F-444-___)).
2. Check the fluid level in the brake master cylinder
reservoir. (See ‘Check Master Cylinder Fluid
Level,’ Bendi 3 Wheel Planned Maintenance
Manual (F-444-___)).
3. Check the condition of the battery. (See
“Charging a Wet Battery,” on page 2-2 or
“Charging a Dry Battery,” on page 2-6).
Charging a Wet Battery
The truck battery contains concentrated sulfuric acid
which can cause severe chemical burns. When the
battery is charging, it releases hydrogen, a highly
explosive gas which can be ignited by a spark.
Shorting battery terminals can release enormous
amounts of energy, causing sparks or flame, or
heating nearby components to dangerous
temperatures.
The battery is also very heavy, and if
restraints are not replaced after
maintenance, the battery could slide out of
the truck causing electrical shorts or
spilling acid - or it could cause the truck to tip.
Bendi 3 Wheel Forklift Operator’s Manual
2-2
Warning
Always assume the battery is emitting
hydrogen and employ proper safety
precautions.
Do not smoke, use an open flame, or
create arcs or sparks near the battery.
Consult the label on your battery for in-
formation on cell-type, ampere-hour ca-
p a c i t y, c h a rg e ra t e a n d n o r m a l
full-charge voltage. Do not charge the
battery at a current greater than 1.5 amp
per 100 amp-hours capacity at the end
of charge.
Packaged with every battery are spe-
cific instructions for battery safety, care
and use, and a Material Safety Data
Sheet (MSDS). Read these documents
thoroughly before performing any ser-
vice to the battery.
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
Neutralize acid spills immediately with
Bicarbonate of Soda! If acid contacts
the skin or eyes, wash with water imme-
diately and seek medical help at once.
 Receiving and Inspection

If the truck has been shipped with batteries installed,

Warning
Keep vent plugs in place and clean at all
times.
Never place a tool or any metal object
on top of the battery where it could pos-
sibly touch battery terminals causing a
short or serious electrical shock.
Use caution when changing battery
connectors to ensure that the polarity is
not reversed.
first remove the batteries from the truck. If the
batteries have been shipped with electrolyte
installed, check the specific gravity of the electrolyte
using a hydrometer to determine if a charge is
needed (See Figure 2-1).
If the reading is between 1.280 and 1.290, the
battery is fully charged. If the reading is down near
1.150, the battery must be charged as described in
"Charging a Wet Battery," page 2-2 and "Charging a
Dry Battery," page 2-6.

When replacing this battery, the truck

must be equipped with a battery as
specified on the rating nameplate. Fail-
ure to comply could result in an unbal-
anced condition, resulting in tipping the
truck and possible personal injury or
loss of life.

Be sure to replace and retighten any

battery restraints which have been in-
stalled on the truck.

Figure 2-1 Battery Charge State Using

a Hydrometer

Bendi 3 Wheel Forklift Operator’s Manual

2-3
Receiving and Inspection
Using the Hydrometer
As the battery discharges, the specific gravity of the
electrolyte reduces. A hydrometer allows you to
check the specific gravity of the cells, thus the
charge state of the battery (See Figure 2-1).
Warning
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
1. Remove a cap from one or two of the cells.
Gently squeeze (compress) the bulb of the
hydrometer.
2. Insert the tube of the hydrometer into the cell
electrolyte. Slowly release the bulb to allow fluid
to draw into the hydrometer. Enough fluid must
enter the hydrometer to allow the float to move
freely.
3. The specific gravity of the electrolyte is read off
the scale of the float where it emerges from the
fluid (See Figure 2-1). It is a good practice to
select a different cell each time a measurement
is taken and to test more than one cell.
4. When returning the electrolyte to the battery,
ensure that the fluid is returned to the cell it was
taken from and be very careful not to splash the
electrolyte when it is squeezed from the
hydrometer.
Bendi 3 Wheel Forklift Operator’s Manual
2-4
To Charge the Battery:
1. Remove each vent cap and check electrolyte
levels. Ambient temperature should be +77° F
(+25° C) to get a proper reading. In cold
weather, batteries may look dry.
2. Do not add water until an accurate level is
obtained - cold weather can affect the level. If
water must be added, use only distilled water.
3. Make sure the electrolyte level is at the level
indicator.
4. Charge the battery using a constant current
charger set to 5% of the six-hour battery
capacity. For example, 55 amps for an 1,100 AH
(ampere-hour) battery.
IMPORTANT !
Do not charge the battery at a finish current
which exceeds the rating on the battery’s name-
plate. Consult the label on your battery for infor-
mation on cell-type, ampere-hour capacity,
charge rate and normal full-charge voltage. Do
not charge the battery at a current greater than
1.5 amp per 100 amp-hours capacity at the end
of charge.
5. Replace the vent caps. They must be secured in
place during charging. Ordinarily, the charge
should take about 3 to 5 hours to complete.
 Receiving and Inspection

6. During the initial charge the volume of
electrolyte decreases through electrolysis and
evaporation. Water approved for use in
lead-acid storage batteries should be added if
the electrolyte level falls below the level
indicator.
7. Continue charging until the cells gas freely and
the specific gravity remains constant over a
three-hour period. At the end of the charge
period the cell voltages rise to about 2.55 volts
and the specific gravity rises to about 1.280,
corrected to 77° F (See Table 2-1).

If the cell temperature rises higher than +110° F
(+61.2° C) either reduce the charging current to
half the original value or stop charging until the
temperature falls below +110° F (+61.2° C). If
you reduce the charging current, extend the
charging time accordingly.
8. When charging is complete, REPLACE the
vented cell caps on the battery.
9. Connect battery cables and install battery in
truck.

Temp oF Correction Temp oF Correction

39-41 -0.012 101-103 +0.008
42-44 -0.011 104-106 +0.009
45-47 -0.010 107-109 +0.010
48-50 -0.009 110-112 +0.011
51-53 -0.008 113-115 +0.012
54-56 -0.007 116-118 +0.013
57-60 -0.006 119-121 +0.014
61-63 -0.005 122-124 +0.015
64-66 -0.004 125-127 +0.016
67-69 -0.003 128-130 +0.017
70-72 -0.002 131-133 +0.018
73-75 -0.001 134-136 +0.019
76-78 0 137-139 +0.020
79-81 +0.001 140-142 +0.021
82-84 +0.002 143-145 +0.022
85-87 +0.003 146-148 +0.023
88-91 +0.004 149-151 +0.024
92-94 +0.005 152-154 +0.025
95-97 +0.006 155-157 +0.026
98-100 +0.007 158-160 +0.027

Table 2-1 Specific Gravity Corrections for Electrolyte Temperature

Bendi 3 Wheel Forklift Operator’s Manual

2-5
Receiving and Inspection
Charging a Dry Battery
The truck battery contains concentrated sulfuric acid
which can cause severe chemical burns. When the
battery is charging, it releases hydrogen, a highly
explosive gas which can be ignited by a spark.
Shorting battery terminals can release enormous
amounts of energy, causing sparks or flame, or
heating nearby components to dangerous
temperatures.
The battery is also very heavy, and if restraints are
not replaced after maintenance, the battery could
slide out of the truck causing electrical shorts or acid
to spill - or it could cause the truck to tip.
Warning
Keep vent plugs in place and clean at all
times.
When replacing the battery, the truck
must be equipped with a battery as
specified on the rating nameplate. Fail-
ure to comply could result in an unbal-
anced condition, resulting in tipping the
truck and possible personal injury or
loss of life.
Be sure to replace and retighten any
battery restraints which have been in-
stalled on the truck.
Bendi 3 Wheel Forklift Operator’s Manual
2-6
Warning
Always assume the battery is emitting
hydrogen and employ proper safety
precautions.
Do not smoke, use an open flame, or
create arcs or sparks near the battery.
Consult the label on your battery for in-
formation on cell-type, ampere-hour ca-
p a c i t y, c h a rg e ra t e a n d n o r m a l
full-charge voltage. Do not charge the
battery at a current greater than 1.5 amp
per 100 amp-hours capacity at the end
of charge.
Packaged with every battery are spe-
cific instructions for battery safety, care
and use, and a Material Safety Data
Sheet (MSDS). Read these documents
thoroughly before performing any ser-
vice to the battery.
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
Neutralize acid spills immediately with
Bicarbonate of Soda! If acid contacts
the skin or eyes, wash with water imme-
diately and seek medical help at once.
Never place a tool or any metal object
on top of the battery where it could pos-
sibly touch battery terminals causing a
short or serious electrical shock.
Use caution when changing battery
connectors to ensure that the polarity is
not reversed.
 Receiving and Inspection

To Charge a Dry-Cell Battery: 5. During the initial charge the volume of

electrolyte decreases through electrolysis and
1. Remove and discard plastic film seals from each evaporation. Water approved for use in
cell vent hole (if present). lead-acid storage batteries should be added if
the electrolyte level falls below the level
2. Fill the cells to the level indicator using dilute
indicator.
battery grade sulfuric acid with a specific gravity
between 1.260 and 1.270 corrected to +77° F
If the cell temperature rises higher than +110° F
(+25° C). The temperature of the electrolyte
(+61.2° C) either reduce the charging current to
should be no higher than 90° F (50° C).
half the original value or stop charging until the
3. Allow the cells to soak for 2 to 3 hours after temperature falls below +110° F (+61.2° C). If
filling. The electrolyte level may drop slightly you reduce the charging current, extend the
because of absorption into the plates and charging time accordingly.
separators. If it does, add more electrolyte to
6. Continue charging until the cells gas freely and
restore the level.
the specific gravity remains constant over a
4. Charge the battery, using a constant current three-hour period. At the end of the charge
charger set to 5% of the six-hour battery period the cell voltages rise to about 2.55 volts
capacity. For example, 55 amps for an 1100 AH and the specific gravity rises to about 1.280
(ampere-hour) battery. The time required for an (corrected to 77° F) (See Table 2-1).
initial charge is approximately 8 hours.
7. If the specific gravity exceeds 1.290 after
charging, dilute with distilled water and continue
to charge for two more hours.
8. If the specific gravity is below 1.280 after
charging, add electrolyte with a specific gravity
of 1.400 until the battery has a specific gravity
between 1.280 and 1.290. Then resume
charging for another two hours.
9. When charging is complete, REPLACE the
vented cell caps on battery.
10. Connect battery cables and install battery in
truck.

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2-7
Receiving and Inspection

Warning
OVERHEAD
If you become dizzy while using clean- GUARD
ing solvents, get fresh air and medical
help immediately. If solvent contacts
your eyes, immediately treat in accor-
dance with the manufacturer’s recom-
mendations supplied with the solvent.
LATCH AND
PIN
Always read the label affixed to the sol-
vent container for all safety information LATCH BRACKET
before use.

Routine Checks COMPARTMENT

COVER
With the truck key switch set to OFF, perform a latch

walk-around inspection. Check for obvious damage

that would require more detailed inspection. If any
of the following is apparent during your walk-around,
record it in the log book for the truck and Figure 2-2 Battery Safety - Latches and Pin
immediately notify your supervisor and/or service
personnel.
· Battery Cover /Latch
Check that the battery compartment cover is
lowered into position and that the seat latch is
secured whenever a battery is installed in the
truck (See Figure 2-2).
· Brake pedal - Check the operation of the
brake pedal for smooth, firm, unobstructed
movement when pressed and released.
Problems with the brake system must be
repaired immediately by service. Do not use
the truck.

Bendi 3 Wheel Forklift Operator’s Manual

2-8

Inspection Check List
1. Before releasing the truck for use, prepare a log
book or log sheet for each truck at your site. List
all services, repairs and adjustments performed,
as well as equipment or operation problems and
when they are noted and repaired (hour meter
reading and date the service was performed).
Permanent logs serve as a checklist to show
maintenance and repair history and to record
whether faults have been corrected.
2. Perform inspections with the truck key switch set
to OFF, the direction control lever in the
NEUTRAL position and all brakes set.
3. Always pay strict attention to all CAUTION,
WARNING, and DANGER decals affixed to the
truck and thoroughly read the SAFETY chapter
of this manual.
4. If you notice or suspect a problem, immediately
report it to your supervisor, record it in the truck
log book, and have it checked and/or repaired
before releasing the truck for use.
Bendi 3 Wheel Forklift Operator’s Manual
Receiving and Inspection
Visual Checks
Many problems can be spotted by a simple visual
inspection of the truck; such as, oil leaks, damaged
tires, cracks in welds or forks, damaged covers, etc.
However, dirt, grease, oil and debris can mask some
problems. If possible, the truck should be washed
on a regular basis. To remove stubborn grease
accumulations, a grease-dissolving solvent may be
needed. Make sure the solvent is not harmful to
painted surfaces.
After high-pressure washing, lubricate all
unprotected grease fittings and metal-to-metal
surfaces, located outside the truck. See page B-2 for
lube points and lubrication table. Refer to the Bendi
3 Wheel Planned Maintenance Manual (F-444-___)
for lubrication instructions.
Warning
Grease solvents are often toxic and
may be flammable. Use only in accor-
dance with the solvent manufacturer’s
recommendations supplied with the
solvent.
For example, use only in a well-venti-
lated area and do not breathe vapors.
Wear protective goggles, aprons, and
gloves. Avoid contact with skin, eyes
and clothes. Keep away from heat and
flame. Do not smoke when using sol-
vents or in the area where solvents are
stored.
Failure to observe these precautions
may result in death or injury.
2-9
Receiving and Inspection
· Brakes, service - With the key switch set to
ON, drive forward slowly while steadily
applying the brake pedal. The truck should
stop smoothly without noticeable side pull or
vibration.
Any problems with the brake system must be
repaired immediately. Do not use the truck.
· Driver’s seat - Check the seat covering for
rips or cuts. Check seat belt straps for worn
or frayed areas or cuts. Check that the seat
belt is firmly attached and that the buckle is
not damaged. Check that the seat belt works
properly.
The driver’s seat limit switch system includes
an interlock that shuts down the drive and
power steering motors and disables the
direction control (resets to NEUTRAL)
bringing the truck to a smooth STOP. The
mast functions remain operable.
To check the brake interlock,
• Sit in the driver’s seat, set the key
switch to ON and release the parking
brake.
• Set the direction control lever to
FORWARD and slowly increase
motor speed until the truck begins to
move.
• Lift yourself from the seat far enough
to release the seat switch. The truck
must immediately slow to a STOP,
and power steering is disabled.
• If the truck continued moving forward,
it must be removed from operation
and the seat switch must be replaced.
· Fasteners - Check for damaged, loose or
missing screws and nuts. Tighten and/or
have service replace as needed.
· Horn, Lights, etc. - Check lights for proper
on/off operation and for blown bulbs. Check
that the horn sounds when pressed. Repair
and/or replace as needed.
· Hydraulic lines, loose fittings - Check
underneath the truck for evidence of fluid
leaks. Look for hydraulic hose wear, damage
and leaks. Make sure clamps and fittings are
tight. If leaks are found, have service repair
all leaks immediately and check the hydraulic
fluid level. Do not use the truck.
Bendi 3 Wheel Forklift Operator’s Manual
2-10
· Hydraulic oil level - Check the oil level
weekly. Low oil can cause operational
problems (See ‘Check Hydraulic Oil Level,’ in
the Bendi 3 Wheel Planned Maintenance
Manual (F-444-___).
· Instruments - Inspect the instrument panel
for damaged or non-working gauges. These
require the key switch to be ON and can be
checked prior to beginning your daily work
routine.
· Mast operation - With the key switch turned
ON, raise the mast. Check that the primary
cylinder extends fully and that the lift carriage
raises to the top of the inner rails before the
secondary cylinders begin to move.
Warning
Never place your head, hands, arms or
feet in the mast area! Make sure there is
sufficient room above to raise the mast
safely.
• When the lift carriage reaches the top
of the inner rails, the secondary
cylinders and middle rails begin lifting.
Check to make sure the rails travel
smoothly and that there is no chatter
or visible binding.
• With the mast fully extended, begin
lowering the mast. The secondary
cylinders and middle rails fully lower
first, followed by the primary cylinder
and the lift carriage.
• Check for smooth travel with no
chattering or visible binding.
• If there is noticeable chatter or
binding, immediately notify your
immediate supervisor or service
personnel.
• DO NOT attempt to repair the mast or
operate the truck until the problem is
corrected.

Warning
If the mast does not raise or lower prop-
erly or shows signs of binding, it may
release or stop suddenly or move with a
jerky motion and allow the load or car-
riage to drop. This could result in death
or serious injury to the operator or
nearby persons and/or damage the
load.
· Overhead Guard - Check the overhead
guard and make sure that it is firmly attached
to the truck and that all fasteners are
secured. The overhead guard is adjustable
to accommodate various drivers’ and
operating restrictions (low ceilings, door
openings, etc.)
· Parking brake - The parking brake system
includes an interlock that shuts down the
drive and power steering motors, disables the
direction control (resets to NEUTRAL) and
applies the brakes to prevent further truck
movement.
To check the brake interlock,
• Set the key switch to ON and release
the parking brake.
• Set the direction control lever to
FORWARD and very slowly increase
motor speed.
• As the truck moves forward at slow
speed, slowly raise the parking brake
handle.
• The truck must immediately slow to a
STOP, and power steering is
disabled.
• If the truck continues moving forward,
it must be removed from operation
and repaired.
Bendi 3 Wheel Forklift Operator’s Manual
Receiving and Inspection
· Rust or corrosion - Check the truck frame,
side and floor panels for rust and corrosion.
Clean rusty or corroded areas and repaint, if
applicable. Apply a thin coat of oil to any
bare metal surface.
· Safety decals, data plates, etc. - Check for
damage and missing decals. Check that the
decals are legible. Clean and/or replace as
needed.
· Static discharge strap - Make sure the static
discharge strap is dragging (touching) the
ground. The strap is located at the rear of the
truck, between the rear wheels.
· Tires and wheels - Check tires for cuts or
chunking, oil slicks, embedded foreign
material or excessive wear. Check wheels for
missing lug nuts. Repair and/or have service
replace immediately. Do not use the truck.
· Welds, cracked or broken - Check for
damage and reliability. Clean and repair
immediately. Do not use the truck.
· Wires or connectors - Look for damaged,
cracked or broken insulation, bare wires
showing, loose or broken connectors. If
electrical problems are found, have service
make repairs immediately. Do not use the
truck.
2-11
Receiving and Inspection

OVERHEAD
Replacing the Battery GUARD
Replacing the battery requires a forklift capable of
supporting the weight and size of the battery. Check
the identification (capacity) plate for battery
information (See Figure 1-1).

LATCH AND
PIN
To Replace a Battery LATCH BRACKET
1. Return the truck to your service charging station
area.
2. Set the key switch to OFF and place the key COMPARTMENT
COVER
in your pocket.
latch

3. Place blocks in front of and behind all wheels.

Figure 2-3 Overhead Guard Battery
4. Unlatch the compartment cover (below drivers
seat) and raise the battery compartment top Cover Latch
cover.
5. Secure the cover to the overhead guard latch
and insert the locking pin. Jiggle cover to be
sure latch is secured (See Figure 2-3).
6. Open the right side door by sliding the locking
lever to the right, then swing the door fully
BATTERY TRUCK
opened.
CONNECTOR CONNECTOR
7. Disconnect the battery/truck cable disconnect
and lay the battery cable across the battery top
(See Figure 2-4).
8. Slide the compartment side door spring latch
toward the front of the truck to release the side
door. Open the door (See Figure 2-5).
9. Place and connect the appropriate lift and
support apparatus (overhead crane, crossbar
and chains) within the overhead guard cutout,
then carefully lift and slide the battery from the
truck (See Figure 2-5).

Figure 2-4 Battery Disconnect

Bendi 3 Wheel Forklift Operator’s Manual

2-12

10. To prevent roll-out, measure the width of the
new battery. Adjust the retainer brackets located
on the underside of the compartment top cover
to approximately 0.500” to 0.750” (12.7 mm to
19 mm) wider than the width of the battery.
Tighten and torque the screws (See General
Torque, Hydraulic Fitting Torque, and Bendi 3
Wheel Special Torque Tables on pages B-3
through B-5).
11. When installing the battery, it must be pushed
up against the rear wall panel and centered
within the battery compartment (See Figure 2-5).
12. Close and secure the compartment side door
and connect the battery electrical connector
(blue). Situate the excess wiring between the
battery and the side wall of the truck, making
sure the wires are not exposed causing a “pinch”
condition when the top cover is closed.
13. Release the overhead guard latch and lower and
secure the top cover. Make sure the cover latch
is secured and that no wires are pinched.
OVERHEAD GUARD
CUTOUT
BATTERY
COMPARTMENT
TOP COVER AND
SEAT
BATTERY
COMPARTMENT
TOP COVER
LOCKING
LATCH
BATTERY
ADJUSTMENT
BRACKET (BOTH
SIDES)
BATTERY
COMPARTMENT
SIDE DOOR
btry compartment
Figure 2-5 Removing Battery and Battery Box
Bendi 3 Wheel Forklift Operator’s Manual
Receiving and Inspection
Storage, Towing or
Shipping
Truck Storage
For long-term storage, the truck battery should be
removed and stored where it can be periodically
checked and recharged every three months.
The truck should be stored indoors within a
temperature range of +35° F (2° C) to +115° F (46°
C) and a relative humidity of 90%.
The truck should be raised with the tires at least 2”
(51 mm) off the floor and the frame set on large
wooden blocks. Hard polyurethane tires, over long
periods of time can develop flat spots that may not
return to normal when the truck is returned to
service, rendering the tires defective.
If the truck must be stored outside, it must be
covered securely with a tarpaulin. Continued
exposure to sunlight will cause deterioration of
rubber tires, gaskets and hoses, as well as vinyl seat
coverings, etc.
Battery Storage
In general, batteries that are fully charged with the
electrolyte at the proper level may be stored for up to
one year. Batteries should be stored in a cool, dry,
well-ventilated area, away from direct sunlight.
Batteries without covers should be covered with a
non-conductive material to protect them from dirt,
moisture, etc.
IMPORTANT !
Do not drape flexible plastic sheeting over bat-
teries as it might trap explosive gases under-
neath. For batteries stored for more than one
year, consult the battery manufacturer.
Consult the battery documentation or the
manufacturer for storage method and routine
inspection required during the temporary storage
interval.
2-13
Receiving and Inspection

Towing the Truck

Warning
Make sure the towing equipment is ca-
pable of handling the weight of the
truck being towed (See Figure 1-1). TIEDOWN POST/
TOW PIN
Never lift a truck using straps, chains or
hoists of any type.

Never connect lifting equipment to the

operator’s cab overhead guards.

Never use the truck to tow materials.

Figure 2-6 Tow Pin Used for Towing
Never tow a truck that is carrying a load.

Never connect towing equipment to the

mast.

For better traction, partially load the

truck doing the towing.
If the truck breaks down and cannot be repaired at
that location, it may be towed by attaching a suitable
hook and chain to the tow pin located in the cutout at
the lower rear of the truck (See Figure 2-6).
Also, the power steering on the disabled truck does
not operate when the power steer motor is not
running, which makes the steering wheel difficult to
turn.
Carefully and slowly tow the truck backwards to your
service repair area. An operator must be on the
towed truck, wearing a seat belt.

Bendi 3 Wheel Forklift Operator’s Manual

2-14
 Receiving and Inspection

To Ship the Truck Using Lifting Equipment

1. Set the mast to its forward position (straight Warning
ahead).
Failure to use lifting equipment of ade-
2. Remove the battery. Scrape away and wipe
clean any wet residue or corrosive deposits left quate capacity to lift and move your
by the battery. Bendi forklift can cause lifting equip-
ment failure, which can lead to serious
IMPORTANT! injury or death.
(Also see ‘Battery Care,’ on page S-13 for addi-
If you use lifting equipment, such as elevators,
tional information.)
cranes, or ship hoisting gear, to move a forklift to
3. Connect a battery to the truck disconnect using
another location, make sure the hoisting equipment
long jumper cables and back the truck onto its
has adequate size and capacity to move the
carrier so that the forks are pointed away from
equipment.
the forward direction of motion. (This is usually
accomplished by connecting the cables to a If you need to use a hoist to lift your Bendi forklift:
battery being carried by a nurse truck and
carefully driving both trucks close to the carrier.) 1. Pass a strap under the truck just in front and
behind of the rear wheels (See Figure 2-7).
4. Set the mast to its forward (level) position and
lower the forks to the bottom of the mast - align 2. Pass a second strap under the cross-member at
the mast indicator pointer located on the left side the top of the mast.
of the mast, as viewed from the front of the 3. Make sure you place a spacer, such as a 2” x 6”
truck. (5 x 15 cm) block of wood between the overhead
5. Disconnect the jumper cables from the truck. guard and the lift point to avoid damage to the
truck.
6. Set the parking brake as firmly as possible.
DO NOT USE CHAINS!
7. Set wedges against the front and rear tires and
fasten them to the floor of the carrier. If the
carrier is equipped with rings or receptacles for
chains or cable rope, support the truck as firmly SPACER
as possible.
IMPORTANT!
LOCATION OF
Do not run chain or wire over the battery cover 2ND STRAP
or any other finished metal surface. Use pad-
ding as necessary to protect the truck finish
from chains or cables.

LOCATION OF
b3 ser ii shp lift 1ST STRAP

Figure 2-7 Setting Lift Equipment

Bendi 3 Wheel Forklift Operator’s Manual

2-15
 SECTION 3
Before You Begin
This section of your Bendi Forklift Operator’s Manual discusses
the following concepts that must be thoroughly understood
before you can operate a Bendi forklift:
Operator training - Discusses the operator training required by
legislation and its implications for operators of Bendi forklifts.
Operator safety - Reviews the safety guidelines operators need
to be aware of before they operate a fork lift.
Understanding stability - In this discussion you will learn about
the stability triangle and how to use it to help prevent your Bendi
forklift from tipping over.
Knowing the rated capacity - The meaning of rated capacity
and how it relates to how high you lift the load, the load center,
and attachments used is discussed in detail using several
examples.
Understanding workplace conditions - This discussion makes
you aware of hazards in the workplace that you must understand
to avoid accidents. You need to stay aware of changing
conditions in your workplace such as potholes, overhead
obstructions, and pedestrian traffic that may change on a daily
basis. You also need to understand how to load and unload
transport vehicles.
Working in Hazardous Environments - You will learn about the
hazards of working in explosive and flammable atmospheres and
how to handle chemical hazards in this discussion.

Bendi 3 Wheel Forklift Operator’s Manual

3-1
Before You Begin
Warning
Read the Operator’s Manual and ma-
chine signs (decals) before using the
forklift. Failure to do so can cause seri-
ous injury or death.
Operator Training
Warning
Every forklift operator must be trained
in accordance to the rules provided by
appropriate legislation. Your employer
must ensure that each powered indus-
trial truck operator is competent to op-
erate a powered industrial truck safely,
as demonstrated by the successful
completion of the relevant training
course. Operating a powered industrial
truck without the proper training can
cause serious injury or death.
Operator Safety
Before you start using your Bendi forklift you must
become familiar with its capabilities and thoroughly
read and understand the material contained in this
Operator’s Manual and the various machine signs
(decals) found on your vehicle.
Whether you are a new operator or have used
forklifts for many years, read through the following
guidelines. They provide step-by-step instructions to
help you operate your Bendi forklift in a safe and
efficient manner.
Bendi 3 Wheel Forklift Operator’s Manual
3-2
Understanding Stability
Warning
Never load truck beyond its rated ca-
pacity. Loading beyond rated capacity
can cause axles to break, truck to tip
over, load to fall, or serious injury or
death. See identification (capacity)
plate for rated capacity and load center
information.
Warning
Never allow anyone to stand beneath or
pass under the lifting mechanism. The
load could fall causing serious injury or
death.
Warning
Make sure that the load is centered and
the forks are fully engaged. Failure to
do so can cause the load to fall, or the
truck to tip over, resulting in serious in-
jury or death.
The leading causes of accidents involving forklift
trucks are due to the lack of understanding of how
forklift trucks operate, especially when it comes to
stability. If you do not understand the concepts of
stability, you may tip over your Bendi forklift truck
which can cause serious injury or death.

Basic Principles
The concepts concerning stability are actually quite
simple. As the angle between the forks and the body
of the truck approaches 90° to the right (Figure 3-1 )
or left (Figure 3-2), the truck is in its least stable
position.
Unlike an automobile which has four points of
suspension, Bendi forklift trucks operate on a
three-point suspension. When the forks are turned
nearly 90° to the right, two of the suspension points
are on the rear axle (item 1) and (item 2). The third
suspension point is the center point of the front
wheel (item 3) . The center of gravity, an imaginary
point at which all of the truck’s weight is
concentrated, is located as shown (item 4) when:
· The forks are turned nearly 90° to the right
· No load is placed on the forks
· The truck is at rest.
In this position, the fulcrum, or axis around which the
truck will tip, is between suspension point (item 2)
and (item 3).
If you try to pick up a load that is too heavy, the truck
will tip around the fulcrum. Let’s see why. Imagine a
triangle (item 5) is drawn between the three
suspension points.
1 5
2 4 3 2
b3 stability rt
Figure 3-1 Right View 90o Stability
Bendi 3 Wheel Forklift Operator’s Manual
Before You Begin
This triangle is commonly called the stability triangle.
Since the center of gravity is an imaginary point, it
will shift for various reasons that we will explore in a
moment. The crucial thing to remember is, as long
as the center of gravity of the truck remains within
the border of the stability triangle, the truck will not
tip.
If the center of gravity shifts (item 4) so it falls
outside of the border of the stability triangle, the
truck will tip around the fulcrum.
The center of gravity will shift if:
· The load exceeds the rated capacity listed on
the identification (capacity) plate.
· The load exceeds the load center dimensions
listed on the identification (capacity) plate.
· You do not seat the forks fully into the pallet,
called “tip loading”.
· You take a corner too fast (with the truck
unloaded or loaded).
· You drive with the load raised.
· The load is not distributed properly (always
keep the heavier items near the load
backrest).
· You drive across a slope.
· You drive on a slope with the load facing
downhill.
· You use a battery that weighs less or more
than the weight range listed on the
identification (capacity) plate.
1 5
4 3
b3 stability lt
Figure 3-2 Left View 90o Stability
3-3
Before You Begin
Knowing the Rated Capacity
Warning
Never load truck beyond its rated ca-
pacity. Loading beyond rated capacity
can cause axles to break, truck to tip
over, load to fall, or serious injury or
death. See identification (capacity)
plate for rated capacity and load center
information.
Before you begin to operate your Bendi forklift, you
need to know some basic principles of how it works.
This includes knowing how much weight it can carry
and how to properly carry a load to maintain stability.
One of the most important facts you need to know
about your Bendi forklift is its rated capacity (how
much weight it can safely lift). This weight is listed as
the rated capacity on the capacity plate. The rated
capacity varies for each load depending on:
· Where the horizontal and vertical load
centers are
· The height you plan to lift the load
· Attachments used
Figure 3-3 Identification (Capacity) Plate
Bendi 3 Wheel Forklift Operator’s Manual
3-4
Identification (Capacity) Plate
Identification (capacity) plates are provided on the
truck.
The following list explains each item that appears on
the identification plate (See Figure 3-3).
1. Model. The model number of your Bendi forklift
appears here.
2. Serial No. The serial number of your Bendi
forklift appears here.
3. Mast No. The serial number of the mast appears
here.
4. Rated capacity. The rated capacity is stated with
the forks at various fork heights. As you lift the
load higher, the rated capacity of the forklift
decreases.
5. Lift height. This is the fork height stated in
inches. This is the distance between the ground
and the top edge of the forks.
6. Weight. The rated capacity of the forklift at
various fork heights. Rated capacity stated in
pounds and kilograms.
7. Unladen Mass Without Battery. The actual
weight of your Bendi forklift as built without the
battery installed; stated in pounds and
kilograms.
8. Minimum Service Weight of Battery. The battery
must weigh at least this much for your Bendi
forklift to operate properly; stated in pounds and
kilograms.
9. Maximum Service Weight of Battery. The battery
must not exceed the weight stated here for your
Bendi forklift to operate properly; stated in
pounds and kilograms.
10. Maximum Unladen Mass. This is the Unladen
Mass Without Battery added to the Maximum
Service Weight of Battery; stated in pounds and
kilograms.
11. Battery Type. This is the rating for the battery
itself as designated by Underwriter’s Laboratory
(UL) Standard 583. This describes the
construction of the battery and battery enclosure
with respect to the risk of fire, electric shock, and
explosion.
 Before You Begin

12. Truck Type. This designation assigned by the

Underwriter’s Laboratory (UL) Standard 583 Caution
describes the overall design of the electrical
components on the truck. The frame number is also located on the
left side of the frame (See Figure 3-4).
13. Nominal Voltage. Nominal voltage indicates You must compare the frame number
whether the truck uses a 48 VDC battery.
listed on the identification plate with the
14. Horizontal Load Center. The horizontal load frame number on the frame of the truck
center is equal to one-half the length of the rated before you operate the truck.
load when the weight is evenly distributed.
15. Vertical Load Center. The vertical load center is Caution
equal to one-half the height of the rated load
when the weight is evenly distributed. The mast serial number is also located
on the left side of the mast (See Figure
3-4). You must compare the mast serial
Bendi Serial Number Code number listed on the identification plate
with the mast serial number on the mast
The following information will help decode the Bendi of the truck before you operate the
serial number:
truck.
B3/aa/ww-ymms-xxxxx
Where:
Aa = 30 for 3,000 lb rated capacity truck MAST SERIAL
NO. LOCATION
ww = 44 for 44” frame width
y = last digit of year of manufacture
(ex. “6” means 2006, “7” means 2007)
mm = month of manufacture
s = component series; such as “A”
xxxxx = frame number

FRAME NO.
b3 ser ii ser no LOCATION

Figure 3-4 Frame and Mast Identification

Bendi 3 Wheel Forklift Operator’s Manual

3-5
Before You Begin

Load Center Counterweight

Warning Warning
Make sure the actual horizontal and ver- Never let a co-worker stand on the back
tical load centers do not exceed the of the forklift to add counterweight.
maximum load centers stated on the Your co-worker can fall off the forklift,
identification plate. Failure to do this or the truck can tip backwards, causing
can cause the forklift to tip over causing serious injury or death.
serious injury or death.
Your Bendi forklift has a counterweight that allows it
You need to consider two types of load centers. The to travel with heavy loads (See Figure 3-5). When
horizontal load center, is equal to one-half the length the forklift lifts a heavy load, the counterweight on
of the load when the weight is evenly distributed. For the other end of the forklift keeps the center of
example, a load that is 48 in. long has a horizontal gravity inside the stability triangle and prevents it
load center of 24 in. The further the load center is from tipping over.
from the fulcrum, the less stable the forklift. Always
make sure your load is flush against the rear of the
forks, and that unevenly distributed loads are loaded
with the heaviest end of the load closest to the front
wheel (See Figure 3-5).
The vertical load center, is equal to one-half the COUNTERWEIGHT
height of the load when the weight is evenly
distributed. For example, a load that is 48 in. high,
has a vertical load center of 24 in. Make sure that REAR OF
you do not pick up a load that is higher than twice FORKS
the vertical load center.
HORIZONTAL
The maximum horizontal and vertical load centers LOAD
your Bendi forklift can handle is listed on the CENTER
identification plate.
VERTICAL
LOAD
CENTER

FULCRUM
b3 ser ii box

Figure 3-5 Load Center Rating

Bendi 3 Wheel Forklift Operator’s Manual

3-6
 Before You Begin

Maximum Fork Height

Warning
The load capacity of your forklift de-
creases the higher you raise the forks.
Refer to the rated capacity at the
heights listed on the identification
plate. Failure to heed these guidelines
can cause your forklift to tip over caus- MAXIMUM
ing serious injury or death. FORK
HEIGHT
The maximum fork height, is the highest position
your Bendi forklift can lift a load (See Figure 3-6).
This is measured from the floor to the forks when
they are raised in their highest position. The higher
the forks are raised, the less stable the forklift
becomes.

Tilting Considerations b3 ser ii max lift

The amount of forward and rearward tilt you should

use is governed by the application. Figure 3-6 Maximum Lift Height

When you travel with the truck loaded, you should tilt
the mast rearward as well as keep the load low. This
will help stabilize loads with an uneven weight
distribution.
When you load at high elevations, tilt the load back
far enough to seat it against the load backrest or
forks.
When you unload at high elevations, make sure you
only use enough tilt to place the load onto the rack
or stack.
Attachments
Warning
Never modify your Bendi forklift in any
manner. Only options and attachments
approved by Landoll Corporation may
be installed on the truck. Other modifi-
cations will void the warranty and can
cause serious injury or death.
Attachments to the forks may affect the load center.
When the factory, dealer, or distributor installs
attachments approved by Landoll Corporation, an
additional identification plate is attached to the truck.
The new plate identifies the type of attachment, the
changes in the load centers, and the rated capacity.
It is illegal to use attachments for which revised
capacities are not available.
Determining the Weight of the
Load
In addition to the rated capacity you must determine
the weight of the load before you attempt to lift it
with your Bendi forklift:
· Weight is listed on pallet wrapper
· Weight is listed on Bill of Lading
· Weight is determined by multiplying the
weight of each small container by the number
of small containers on a pallet. Each small
container should be marked with its weight.
· Ask your supervisor when in doubt

Bendi 3 Wheel Forklift Operator’s Manual

3-7
Before You Begin

Understanding Workplace Dockboards

Conditions Dockboards are designed and maintained so that
one end contacts the dock (or loading platform) and
the other end contacts the transport vehicle. When
Warning you load or unload the transport vehicle, the dock
board must be locked in place to prevent it from
Workplace situations are constantly rocking or sliding. Dock boards have a high friction
changing. Check your area before be- surface designed to reduce the possibility of people
ginning work for the day. If in doubt, or trucks slipping. Handholds or other effective
check with your supervisor. Failure to means are provided on portable dock boards to
observe new workplace conditions can permit safe handling. Where possible, fork loops or
lead to serious injury or death. lugs are provided for handling by fork trucks.
Special rules should be followed if your workplace
In addition to stability, you need to be aware of
uses dockboards on loading docks:
special situations in your workplace to avoid forklift
accidents. Even if you work in the same area each · Never exceed the carrying capacity marked
day, there could be changes that would affect your on portable or powered dockboards.
safety, such as: · Portable dockboards must be secured in
· Contractors doing maintenance position, using anchors or other devices that
prevent slipping.
· Wet areas
· Overhead repair work
Be on the defensive for anything that might present
a hazard. Other situations that could present special
operating conditions include:
· Potholes
· Pedestrian traffic
· Very narrow aisle ways
· Overhead obstructions
· Poor lighting making it hard to see hazards
· Wet, oily, or uneven terrain
· Other equipment or vehicles operated in the
area
Remember: Do not block the following items
with your Bendi forklift or materials you are
moving:
· Electrical panels
· Fire exits
· Emergency stop buttons
· Aisle ways

Bendi 3 Wheel Forklift Operator’s Manual

3-8

Trucks
1. Before you load or unload a truck or trailer,
make sure it does not move unintentionally:
· Set the brakes
· Block the wheels
2. In addition to setting the brakes and blocking the
wheels, if a trailer is not coupled to a tractor,
make sure that all four corners are supported to
prevent upending or corner dipping.
3. Maintain a safe distance from the edge of
ramps, platforms, or other similar working
surfaces.
4. Do not move trailers with a Bendi forklift.
Warning Devices
Sound the horn at an intersection. Stop and look for
other vehicles and/or pedestrians and proceed with
caution.
Your Bendi forklift may have other warning devices
installed. Make sure they are in working order before
you start work for the day:
· An amber overhead flashing beacon
· Flashing backup light
· Rear safety light package
· Back up alarm
Working in Hazardous
Environments
Here are some types of hazards you might
encounter in your workplace:
· Atmospheric/Electrical
· Chemical
Bendi 3 Wheel Forklift Operator’s Manual
Before You Begin
Warning
Some atmospheric conditions encoun-
tered in the workplace are extremely ex-
plosive and/or flammable. Make sure
your Bendi forklift is designated with
the type appropriate for your work-
place. If you are unsure, check with
your supervisor. Using the wrong type
designation can cause an explosion or
fire resulting in a serious injury or
death.
Atmospheric/Electrical
Special atmospheric conditions are explosive and/or
flammable. For example, if gasoline or kerosene is
stored in the area, the vapors they produce can be
flammable and explosive. Make sure your Bendi
forklift meets the criteria for your workplace.
The standard Bendi forklift meets the criteria for
“Type E” as described in UL 583.
Check with your supervisor if you are not sure which
designation is appropriate for your workplace.
Chemical Hazards
You should know the chemical characteristics of the
substances you are moving. In case of an accident
you would handle stable, reactive, or flammable
substances differently. For example, if you puncture
a drum that contains flammable material, you need
to turn off all sources of ignition and contact the
proper authorities.
3-9
 SECTION 4
Operating Your Bendi Forklift
This section of your Bendi Forklift Operator’s Manual discusses
the following concepts that must be thoroughly understood to
operate a Bendi forklift:
Operator’s Daily Checklist - Inspecting your Bendi forklift
before you begin your shift of work is a mandatory requirement.
The procedure for performing this inspection is explained.
Controls and Indicators - The location of each control and
indicator is illustrated as well as its operation.
Operating Instructions – Basic procedures - Basic
procedures such as getting on and off the forklift, driving
position, starting and traveling, turning, stopping, and parking are
discussed.
Operating Instructions – Handling a load - This discussion
describes the procedures necessary to load and unload your
Bendi forklift, traveling with a load, what to do in case of a tip
over, and going up and down an incline.
Using Lifting Equipment to Move a Forklift to Another
Location - This discussion warns you to make sure lifting
equipment has appropriate size and capacity for the job.
Use in external conditions -
Normal operating conditions
Wind loads effects
Slippery conditions due to water, oil, etc.

Bendi 3 Wheel Forklift Operator’s Manual

4-1
Operating Your Bendi Forklift
Warning
If you have not done so already, please
read the Before You Begin section in
this manual. It contains valuable infor-
mation, such as stability and rated ca-
pacity, you need to know before you op-
erate your Landoll forklift. Failure to fol-
low the information provided in the Be-
fore You Begin section can lead to seri-
ous injury or death.
Warning
According to legislation, your employer
must make training available to ensure
that you are competent to safely oper-
ate the type of forklift that you will be
using in the workplace. More informa-
tion on operator training requirements
is included in the Before You Begin sec-
tion of this manual. Failure to receive
proper operator training can cause seri-
ous injury or death.
ACCELERATOR PEDAL
BRAKE PEDAL
b3 wheel pedals
Figure 4-1 Accelerator and Brake Pedals
Bendi 3 Wheel Forklift Operator’s Manual
4-2
Operator’s Daily Checklist
Note: Daily inspection is a legal requirement.
Report any defect immediately to your supervi-
sor!
You are responsible for the daily inspection of your
Bendi forklift:
· Photocopy the Operator’s Daily Checklist in
the Bendi 3 Wheel Planned Maintenance
Manual (F-444-___) or use the form supplied
by your supervisor.
· Inspect the truck and fill out the form
· Report defects to your supervisor
· Return the form to your supervisor
Controls and Indicators
This section explains how each control and indicator
on your Bendi forklift works and identifies their
location with an illustration.
Note: The operation of each control is estab-
lished by the American Society of Mechanical
Engineers (ASME) or Industrial Truck Associa-
tion (ITA). If you notice that the control opera-
tion you notice that the control operation devi-
ates from the way it is described in this manual,
see your supervisor.
Accelerator Pedal
The accelerator pedal, is located on the floor to the
right of the brake pedal (See Figure 4-1).
Operation - Pressing the pedal down starts the truck
moving in the direction you selected, see discussion
of the “Direction Lever.” The closer you press the
accelerator pedal to the floor, the faster the forklift
moves. Releasing the pedal brings the vehicle to a
smooth stop.
 Operating Your Bendi Forklift

Brake Pedal Key Switch

CAUTION The key switch is located to the left of the steering
column (See Figure 4-2). Insert the key and turn
right to operate the truck. Make sure the parking
Always use your right foot for braking. brake is applied and the direction switch is in neutral
Do not steer with brakes applied. before switching on. All load controls and the
The brake pedal is located on the floor to the left of accelerator should be in neutral (i.e. not depressed)
the accelerator pedal (See Figure 4-1). before starting. Do not depress the accelerator
during starting.
Operation - Depress the brake pedal with your right
foot to activate the brakes.
Your Bendi forklift will “brake by plugging” if you
Steering Wheel
release the accelerator pedal, change direction with The steering wheel, is equipped with a steering
the direction lever, and press the accelerator pedal knob, which should be held firmly with your left hand
again, the motor will come to a smooth stop and at all times (See Figure 4-2).
then reverse direction. This process is automatic.
DO NOT press the brake pedal. The steering column is adjustable. Release the tilt
steering adjust clamp and adjust the angle of the
steering column. Tighten the clamp before driving
DASH DISPLAY TRACTION MOTOR the forklift.
OVER TEMPERATURE
TILT STEERING SERVICE LIGHT
ADJUST CLAMP
KEYSWITCH
STEERING
WHEEL EMERGENCY STOP
W/ KNOB BUTTON (RED)

OPERATOR’S
SWITCH
PANEL (3)

PARKING (HAND)
BRAKE HORN BUTTON

DIRECTION CONTROL CONTROL LEVERS

LEVER (FORWARD/ (LIFT, TILT,
REVERSE) SIDESHIFT)
b3 ser ii dash

Figure 4-2 Steering Wheel Components

Bendi 3 Wheel Forklift Operator’s Manual

4-3
Operating Your Bendi Forklift

Seat Switch
A seat switch tells the hydraulic controller when you
are in the operator’s seat. Traction operations will
shut down if the seat switch opens signaling that you
are not in the operator’s seat.
Seat Belt
The driver’s seat belt must always be
worn when driving this truck.
1. Sit up straight in the driver’s seat.
2. Pull the belt across you. Do not let the belt twist.
3. Push the latch plate into the buckle until it
clicks. Pull up on the latch plate to make sure it
is secure.
If the belt stops before reaching the buckle, let it
go back all the way, then start again.
4. The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
IMPORTANT!
Make sure the release button on the buckle is
set so you can unbuckle the seat belt quickly in
an emergency (See Figure 4-3).

The belt may lock if you pull it across to quickly

or stop too soon. If this happens, let the belt go
back slightly to unlock it. Then pull the belt
across more slowly.

Warning
A twisted belt can seriously injure you.
In a crash or a tip-over, the full width of
the belt is required to absorb the impact
forces.

Figure 4-3 Belt Release Button

Bendi 3 Wheel Forklift Operator’s Manual

4-4
 Operating Your Bendi Forklift

Seat Adjustments
A lever under the front of the seat releases the catch
for forward or backward seat adjustment (See Figure
4-4). Weight or suspension adjustment is controlled
by the handwheel. A gauge showing the adjusted
level is located to the right of the adjustment
handwheel.

Rake Adjustment
The rake adjustment has three adjustment positions. FORWARD/BACKWARD
SEAT ADJUSTMENT
Operation - Lift seat at the front corners. Adjust seat LEVER
forward or backward until in position. Push front
WEIGHT/SUSPENSION
corners of seat down to lock in place. ADJUSTMENT HANDWHEEL

ADJUSTMENT LEVEL GAUGE

Dash seat adjustment

The Dash is located behind the steering wheel (See

Figure 4-5). It is comprised of the following display, Figure 4-4 Driver's Seat Controls
lights, and switches (See Figure 4-6):
1. BDI/Hourmeter
DASH DISPLAY TRACTION MOTOR
2. Traction Motor Over Temperature Service Light
OVER TEMPERATURE
3. Headlights/Taillights TILT STEERING SERVICE LIGHT
ADJUST CLAMP
4. Accessory Power Plug, where fitted KEYSWITCH
5. Ramp/Standard Mode STEERING
WHEEL EMERGENCY STOP
W/ KNOB BUTTON (RED)

OPERATOR’S
SWITCH
PANEL (3)

PARKING (HAND)
BRAKE HORN BUTTON

DIRECTION CONTROL CONTROL LEVERS

LEVER (FORWARD/ (LIFT, TILT,
REVERSE) SIDESHIFT)
b3 ser ii dash

Figure 4-5 Dash Display Location

Bendi 3 Wheel Forklift Operator’s Manual

4-5
Operating Your Bendi Forklift

The dash display is located in the center of the

console (See Figure 4-6). The main display shows
Slow/Std Mode
the hour meter and the battery discharge indicator Slow mode enables 25% truck speed. Acceleration
showing battery capacity. time is increased. Used for operator training and
more deliberate pallet handling.
The LED to the right of the BDI/hourmeter provide
the over temperature of the traction motor brushes.
When illuminated, the traction motor should be
serviced (See Figure 4-6).
IMPORTANT
ONCE THE BATTERY CAPACITY REACHES
15%, THE LIFT PUMP MOTOR WILL SHUT
DOWN, THUS DISABLING THE LIFT FUNCTION.

TRACTION MOTOR
OVER TEMPERATURE
SERVICE LIGHT

BATTERY DISCHARGE MODE SWITCH

INDICATOR
ACCESSORY
POWER PLUG
SWITCH
0 1/2 1

- +

1 SLOW MODE
10

Curtis
HEADLIGHT/TAILLIGHT
HOUR METER TOGGLE SWITCH
b3 ser ii dash display explode

Figure 4-6 Dash Display

Bendi 3 Wheel Forklift Operator’s Manual

4-6
 Operating Your Bendi Forklift

Parking (Hand) Brake Horn

The parking (hand) brake is located to the left of the
control levers (See Figure 4-7).
Operation - Pull the parking (hand) brake toward you
to set it. Push it away from you to release it. You
cannot drive your Bendi forklift while the parking
(hand) brake is engaged. The truck will not respond
to the accelerator pedal unless you push the parking
(hand) brake forward all the way.
Direction Control Lever
The direction lever is located on the front of the
control pod (See Figure 4-7).
Operation - Push the lever away from you for
forward travel and pull it toward you for rearward
travel. The lever may be moved while the truck is in
motion “known as “brake by plugging”). The motor
will automatically come to a smooth stop and then
reverse direction. Placing the lever in neutral while
traveling will bring the vehicle to a quick stop.
The horn is located on the armrest (See Figure 4-7).
Emergency Stop
The emergency stop button is located on the control
box top panel (See Figure 4-7). It is the red button.
Slow/Std Mode Switch
The slow/std mode switch is right toggle switch
below the steering wheel (See Figure 4-6).
Operation - Depress the button to cut the maximum
truck speed by 75%. This button is only to be used
when training, gaining familiarity with the truck, and
for added control when loading/unloading in a
narrow aisle. Depress the button again to return to
maximum speed.

EMERGENCY
Lift Lever STOP BUTTON
(RED)
The first lever (closest to the operator) on the front of
the armrest is the lift lever (See Figure 4-7). PARKING
BRAKE
Operation - Pull it back to lift the forks; push it
forward to lower the forks
SIDE SHIFT
LEVER
Tilt Lever
The second lever on the front of the armrest is the tilt
TILT LEVER
lever (See Figure 4-7).
Operation - Pull it back for backward tilt; push it
forward for forward tilt. LIFT LEVER

Side Shift Lever HORN BUTTON

The third lever on the front of the armrest is the side

shift lever (See Figure 4-7). DIRECTION
CONTROL
Side shift is a standard function on Bendi forklifts. LEVER
b3 ser ii control levers
Operation - Pull it back to shift to the right; push it
forward to shift to the left
Figure 4-7 Control Levers

Bendi 3 Wheel Forklift Operator’s Manual

4-7
Operating Your Bendi Forklift

Operating Instructions - Warning

Basic Procedures
Warning
Check all systems before operating this
vehicle. Report unsafe conditions and
correct them before operating vehicle.
Do not operate vehicle unless trained
and authorized to do so. Failure to fol-
low these guidelines can result in seri-
ous injury or death.
Look in the direction you will travel be-
fore you begin to drive the forklift. Fail-
ure to look in the direction you are trav-
eling can cause serious injury or death.
Before you operate your Bendi forklift, get used to
the controls and indicators and practice going
forward, backward, turning, stopping and parking
without a load on the truck. After you become
familiar with the truck’s operation, learn how to load
and unload the forklift.

Warning Getting On and Off the Forklift

Every forklift operator must be trained · Always maintain a three-point contact when
in accordance to the rules provided by you get on and off the forklift.
OSHA, relating to Forklift Trucks. Your · Use the steps and handholds provided for
employer must ensure that each pow- this purpose.
ered industrial truck operator is compe-
tent to operate a powered industrial
truck safely, as demonstrated by the
successful completion of the training
and evaluation. Operating a powered in-
dustrial truck without the proper train-
ing can cause serious injury or death. It
is also illegal.

The guidelines here are to give addi-

tional information relating to this spe-
cific truck. This information is
additional to that given in structured
driver training.

IT SHOULD NEVER BE USED INSTEAD

OF DRIVER TRAINING.

Bendi 3 Wheel Forklift Operator’s Manual

4-8
 Operating Your Bendi Forklift

Driving Position Starting and Traveling

Warning
Only operate the vehicle from the op-
erator’s seat with the seat belt fastened.
Do not place any part of your body out-
side the vehicle. Do not carry passen-
gers. Failure to follow these guidelines
can result in serious injury or death.
Failure to follow this procedure will result in traction
not being enabled.
1. Sit in the seat and face forward in the position
outlined above (See Figure 4-8).
2. Set the direction lever to neutral (See Figure
4-9).
3. Turn the key switch to the ON RUN position.

Refer to Figure 4-8 for proper seating position.
1. Adjust the driving seat for comfortable operation
of the forklift controls (See Figure 4-8). You must
be correctly seated with all body parts inside the
cab.
4. Use the lift lever to raise the forks 4 to 6 in. from
the ground and the tilt lever to tilt the mast back.
This is the recommended traveling position.
5. Hold the steering knob firmly with your left hand
(See Figure 4-9).

2. Fasten your seatbelt (See Figure 4-8). 6. Note the direction in which the forks are facing.
The truck will travel in that direction – so make
sure that it is clear. Release the parking brake
Warning and set the direction of travel.

Remain in your seat with the seatbelt

fastened while the truck is moving.
Your seatbelt will help you remain in-
side of the truck should it tip over. DASH DISPLAY TRACTION MOTOR
OVER TEMPERATURE
Never jump from the truck if it begins to SERVICE LIGHT
tip. The truck may land on you causing TILT STEERING
ADJUST CLAMP
serious injury or death. KEYSWITCH
STEERING
WHEEL EMERGENCY STOP
W/ KNOB BUTTON (RED)

OPERATOR’S
SWITCH
PANEL (3)

PARKING (HAND)
BRAKE HORN BUTTON

DIRECTION CONTROL CONTROL LEVERS

LEVER (FORWARD/ (LIFT, TILT,
REVERSE) SIDESHIFT)
b3 ser ii dash

b3 ser ii downhill

Figure 4-9 Parking Brake and Direction Lever

Figure 4-8 Proper Seating Position

Bendi 3 Wheel Forklift Operator’s Manual

4-9
Operating Your Bendi Forklift

ACCELERATOR PEDAL Stopping

Warning
When you stop, stay inside the cab until
the truck comes to a complete stop.
Failure to stay inside the cab can cause
serious injury or death.

Warning
Do not apply brakes abruptly with the
load raised or tilted forward. If you stop
abruptly the load may dislodge from the
forks causing serious injury or death.
BRAKE PEDAL
b3 wheel pedals
Caution
Figure 4-10 Accelerator and Brake/Inching Pedals Always use right foot for braking. Do
not ride the brakes. Do not apply brakes
7. Gently depress accelerator pedal as required to while steering.
achieve a safe operating speed. If the truck is on
an incline, press theslow mode switch located To slow down, release the accelerator, and the truck
below the steering wheel, release the brake and will automatically stop.
press the accelerator pedal simultaneously to
avoid reverse motion (See Figure 4-10). Your Bendi forklift will also “brake by plugging” if you
release the accelerator pedal, change direction with
the direction lever, and press the accelerator pedal
Turning again, the truck will come to a smooth stop and then
reverse direction. This process is automatic, DO
NOT press the brake pedal.
Warning
For an emergency stop, release the accelerator and
A lateral tip-over can occur if your truck press hard on the foot brake pedal with your right
is improperly operated. Slow down be- foot.
fore turning! Failure to slow down can
cause serious injury or death.
When you reach an intersection:
· Slow down. Even if the forklift is not carrying
a load it can tip-over if you turn at a high rate
of speed!
· Sound the horn as you reach the intersection
to warn pedestrians and other equipment
operators you are approaching the
intersection.
· Always follow the rules of the road and yield
to other equipment operators and pedestrians
as required.

Bendi 3 Wheel Forklift Operator’s Manual

4-10
 Operating Your Bendi Forklift

Stopping Distance
Stopping distance changes with the incline and
quality of the road surface.
To make sure you come to a safe stop:
· Reduce speed
· Allow adequate distance between the truck
and any other vehicle, object, or person

Parking
Warning Figure 4-11 Lift, Tilt, and Shift Placard

When you exit the vehicle, place con-

trols in neutral and set the hand brake.
If you leave the truck unattended, fully Mast Operation
lower the mast, turn engine Off and re-
move the key. Failure to properly exit Each mast operation is controlled by individual
and park your forklift can cause serious control levers - LIFT, TILT and SHIFT (See Figure
4-11). Practice using each lever, as explained
injury or death.
below, until you are comfortable with the operation of
Before you park the vehicle make sure: the mast.
· The parked truck will not cause an 1. Make sure the area around the truck is clear.
obstruction or safety hazard.
2. Slowly pull the LIFT lever towards you to raise
· The forklift is clear of fire exits, fire the mast. Lift the mast only one or two feet for
equipment, and stairways. practice.
· The truck is not left unattended on an incline. 3. Push the LIFT lever away from you to lower the
If the truck is inoperative and you must leave it mast forks.
parked on an incline, securely block the wheels and
4. Pull the TILT lever towards you to tilt the mast
remove the key.
back. Rear tilt is 3° maximum.
When you park your forklift always:
1. Apply the hand brake.
2. Tilt the mast forward.
3. Lower the forks to the ground.
4. Place in neutral and turn the key switch to the
OFF position.
5. Remove the key.
Note: Make sure all accessories are off (lights,
etc.) before you turn the key switch to the Off
position.

Bendi 3 Wheel Forklift Operator’s Manual

4-11
Operating Your Bendi Forklift
5. Push the TILT lever away from you to tilt the
mast forward, or to return the forks to their
horizontal position as indicated by the tilt level
gauge mounted on the right and left sides of the
mast (See Figure 4-11).
6. Practice tilting the mast slowly by feathering in
the desired direction. Feathering is the process
of moving the lever ever so slowly in the
required direction to very slowly move the load
into position.
Warning
Avoid jerky movements of the mast, es-
pecially when the load is raised. Jerky
movements with the mast raised could
tip the truck or allow the load to slip
from the forks, causing serious injury
and/or damage.
You should tilt the mast only at the floor
level or at the load level in the rack
when depositing or picking up a load.
At any other time, forward tilting could
cause the truck to tip forward or cause
the load to slide off the forks causing
serious injury to yourself or anyone in
the area.
Bendi 3 Wheel Forklift Operator’s Manual
4-12
7. Tilting a loaded mast forward should be done
slowly by feathering the TILT lever. Rapid tilting
might jostle a load off the forks prematurely.
8. Push the SHIFT lever forward to shift the mast to
the right (See Figure 4-11).
9. Pull the SHIFT lever back to shift the mast to the
left.
10. When you are thoroughly familiar with all of the
control movements of the mast levers, practice
depositing and retrieving a load under the
supervision of an experienced instructor or
operator.
Warning
NEVER handle loads in excess of the
specified rating on the capacity plate lo-
cated in the operator’s compartment.
Do not handle unstable or loosely
stacked loads. Too heavy a load may tip
the truck, causing injury to the opera-
tor. Unstable loads may fall off, injuring
people nearby.
Make sure you are thoroughly familiar
with the operation of the Bendi 3 Wheel
trucks before you attempt to handle
loads. Repeated practice is a must! A
mistake in load movement could jam
the load into the racks, causing dam-
age, or could dislodge a load from the
forks, causing serious injury to people
below.
 Operating Your Bendi Forklift
Operating Instructions –
Handling a Load
Warning
Look in the direction you will travel
before you begin to drive the forklift.
Make sure forks are set so the spacing
between them is equal to one-half the
opening between the end stringers on
the pallet.
Make sure you insert forks fully into the
pallet. Do not “tip load” (See Figure
4-12).
Read and understand the information in
the Before You Begin section before
you operate a Bendi forklift.
Do not handle unstable or loosely
stacked loads. Use caution when you
handle long, high or wide loads.
Do not allow anyone to stand beneath
or pass under the mast.
Never use the forklift to elevate anyone
without the use of an approved attach-
ment.
Never carry passengers on the truck.
Bendi 3 Wheel Forklift Operator’s Manual
Figure 4-12 Tipping a Load
Never load your Bendi forklift beyond
its rated capacity. Rated capacity is
stated on the truck’s identification (ca-
pacity) plate. Loading the truck beyond
its rated capacity can cause axle(s) to
break, the truck to tip over and the load
to fall.
Make sure the load center of the load
does not exceed the load center rating
stated on the truck’s identification (ca-
pacity) plate.
If the mast continues to raise after the
control lever is released, turn off the
key switch or use the emergency stop
button.
FAILURE TO FOLLOW THESE GUIDE-
LINES CAN CAUSE SERIOUS INJURY
OR DEATH. SEE IDENTIFICATION (CA-
PACITY) PLATE FOR RATED CAPAC-
ITY AND LOAD CENTER INFORMA-
TION.
4-13
Operating Your Bendi Forklift

Setting the Forks

Before you get on the forklift make sure the spacing
between the forks is properly set (See Figure 4-13):
1. Measure the center to center between the fork
openings on the pallet (See Figure 4-13).
2. Lift the fork locks up (See Figure 4-13).
3. Move the forks until the center to center spacing FORK
is equal to the center to center distance. Make LOCK
sure the forks are seated in a carriage notch and
equidistant from the ends of the carriage (See
Figures 4-13 and 4-14).
FORK
4. Press the fork locks down to ensure locking. SPACING

CARRIAGE
NOTCH

CENTER TO CENTER
b3 ser ii pallet BETWEEN FORK OPENINGS

Figure 4-13 Setting the Forks

ROTATE
AND LIFT TO
UNLOCK

frkrls

Figure 4-14 Setting the Forks

Bendi 3 Wheel Forklift Operator’s Manual

4-14
 Operating Your Bendi Forklift

Retrieving a Load 5

Note: Actual minimum aisle width (item 5) Fig-

ure 4-15 will vary based upon application.
6
Note: The following illustrations show standard
40 in. x 48 in. (W x L) pallets loaded on a rack
with 96 in. beams.
The arrow labeled with an ‘S’ shows the direc-
tion you must turn the steering wheel. S
2
Follow these steps to retrieve a load:
1
1. Approach the side of the aisle that is opposite
the load (item 1) Figure 4-15.
4
2. For narrow aisles, straighten out the truck so it is
3
8 in., (item 2) Figure 4-15, from the edge of the
aisle opposite the load. For wider aisles,
straighten out the truck so it is 36 in. to 48 in., b3 ser ii load retrieve 1

(item 6) Figure 4-15, from the side of the aisle

where the load is located. Figure 4-15 Setup - Load Pick Up
3. Center the forks using the side shift lever.

Warning
If the forks or load jam or catch during a
stacking operation, do not attempt to
free them by reaching through the mast.
Failure to follow this guideline can
cause serious injury or death.
4. Drive forward until the front edge of the load
wheels, (item 3) Figure 4-15, are aligned with
the center of the pallet (item 4) Figure 4-15.
5. Lift the forks to the required height, and then
level the forks using the tilt lever. S

6. Stop the forklift and turn the forks 90° using the
steering wheel to align them with the load (See
Figure 4-16).
Note: When you turn the steering wheel with the
truck stopped, do not apply the foot brake or
hand brake.

b3 ser ii load retrieve 2

Figure 4-16 Align the Forks

Bendi 3 Wheel Forklift Operator’s Manual

4-15
Operating Your Bendi Forklift

7. Straighten out the forks using the steering wheel

as you drive them into the load so the forks
enter the load in a straight line (See Figure
4-17).
8. Turn the steering wheel to keep the forks
straight as you fully insert them into the load and
lift, tilt, and side shift as required to stabilize and
pickup the load (See Figure 4-18). Only raise
the load high enough to clear the rack or the
load backrest may catch on the rack.
Note: All movement may be controlled to a
greater extent by the use of the inching facility.
S

9. Shift into reverse and slowly back away from the

stack as you turn the steering wheel to keep the
forks straight (See Figure 4-19).
10. You may need to side shift as you back out the b3 ser ii load retrieve 3

load to clear the rack.

Figure 4-17 Positioning the Forks
If you still are unable to get enough clearance,
drive forward and try the removal process again.
To get more clearance, don’t start turning the
forks until you have backed out 8 in. to 16 in.

b3 load retrieve 4 b3 ser ii load retrieve 5

Figure 4-18 Inserting the Forks into the Load Figure 4-19 Retrieving the Pallet

Bendi 3 Wheel Forklift Operator’s Manual

4-16
 Operating Your Bendi Forklift

11. When the front right hand corner of the load

(item 1) Figure 4-20 clears the rack, stop
backing and turn the steering wheel clockwise to
straighten out the forks so they are parallel with
the body of the truck (See Figure 4-21).
12. Lower the forks until they are 4 in. to 6 in. off the
ground and slowly drive the truck to the next S
location observing the safety rules previously
stated.

Warning
Lowering the mast improves driver visi-
bility, and improves the stability of the
truck by reducing the possibility of per-
sonal injury or damage to the load if it 1
were to slip from the forks. b3 ser ii load retrieve 6

Figure 4-20 Retrieving the Load

b3 ser ii load retrieve 7

Figure 4-21 Normal Travel Position

Bendi 3 Wheel Forklift Operator’s Manual

4-17
Operating Your Bendi Forklift

In Case Your Forklift Tips Over

The following conditions can cause a forklift to tip
over:
· A load exceeding the stated load centers
· Tip Loading (See Figure 4-22)
· A load that is too heavy
· Taking a corner too fast
· Driving with the load raised
· A load that is not distributed properly (keep Figure 4-22
the heavier items near the load backrest)
2. Hold on to the steering wheel (See Figure 4-24).
· Driving across a slope
· Driving on a slope with the load facing
downhill
· Using a battery that weighs less than or more
than the weight range listed on the
identification plate

Warning
Failure to follow these guidelines can
cause serious injury or death.
If you sense your forklift is going to tip-over, follow Figure 4-24
these instructions:
3. Brace your feet (See Figure 4-25).
1. Lean away from the direction the truck is tipping
(See Figure 4-23).

Figure 4-25

Figure 4-23

Bendi 3 Wheel Forklift Operator’s Manual

4-18
 Operating Your Bendi Forklift

4. Don’t jump (See Figure 4-26).
Follow these rules when you carry a load to help
prevent the truck from tipping:
· Slow down. Your forklift can tip over if you
turn at a high rate of speed!
· Sound the horn as you reach the intersection
to warn pedestrians and other equipment
operators you are approaching the
intersection.
· Always follow the rules of the road and yield
to other equipment operators and pedestrians
as required.

Figure 4-26
Transporting a Load
Follow these guidelines when you transport a load:
Turning · Do not speed.
· Use your horn to warn others of danger.
· Make sure the load is seated firmly against
the load backrest.
· Tilt the mast back.
· Lower the load so the forks are 4 in. to 6 in.
off the ground.
· Be alert to overhead obstructions such as low
doorways, racking, and pipes. Make sure you
know the raised and lowered heights of the
mast.
Figure 4-27 · Make sure the load is not wider than the
width of the gangways or aisles, especially if
you are backing a bulky load down an incline.
Warning
A lateral tip-over can occur if your truck
is improperly operated (See Figure
4-27). Slow down before turning! Fail-
ure to slow down can cause serious in-
jury or death.

Bendi 3 Wheel Forklift Operator’s Manual

4-19
Operating Your Bendi Forklift

Traveling on Inclines
Warning
Use extra caution when operating on
ramps. Travel slowly and do not turn.
Travel with load uphill. Travel with
empty forks downhill. Failure to follow
these guidelines can cause serious in-
jury or death.
When you travel up or down an incline, follow these
guidelines:
· Make sure the gradient is 5% or less with a
loaded Bendi forklift and 8% or less if you are
not carrying a load.
· Always keep the load pointed uphill (See
Figure 4-28). Travel with the forks facing
uphill whether you are going up or down an
incline. That means you must back down an b3 ser ii uphill
incline when you are carrying a load. If vision
is obscured, arrange for a ‘Banksman’ to
Figure 4-28 Traveling Uphill
guide you.
· If you are not carrying a load, travel with the
forks facing uphill when you are going up the
incline and face the forks downhill when you
are traveling down an incline (See Figure
4-29).
· Never travel across a grade. This can cause
the truck to tip-over laterally and can cause
serious injury or death.
· Use the foot brake to maintain control before
the truck builds up momentum.
· Raise the forks as necessary to avoid
damaging the forks or load as the road
surface changes grade at the top or bottom of
an incline. Lower the forks to 4 in. to 6 in. off
the ground when you clear the incline.

b3 ser ii downhill

Figure 4-29 Traveling Down an Incline

Bendi 3 Wheel Forklift Operator’s Manual

4-20
 Operating Your Bendi Forklift

Unloading Your Forklift 5

Note: Actual minimum aisle width may vary

based upon application (item 5) (Figure 4-30).
6
Note: The following illustrations show standard
40 in. x 48 in. (W x L) pallets loaded on a rack
with 96in. beams. The arrow labeled with an ‘S’
shows the direction you must turn the steering
wheel.
S
Follow these steps to store a load: 2

1. Approach the side of the aisle that is opposite 1

the area where you will unload the forklift (item
1) (Figure 4-30). 4

2. For narrow aisles, straighten out the truck so it is 3

6 in. to 8 in., (item 2) (Figure 4-30), from the
edge of the aisle opposite the drop off point. For b3 ser ii unload 1
wide aisles, straighten out the truck so it is 36 in.
to 48 in. (item 6) (Figure 4-30), from the side of
Figure 4-30 Setup - Delivering a Load
the aisle where the load is located.
3. Center the load using the side shift lever.
4. Drive forward until the front edge of the load
wheels, (item 3) (Figure 4-30), are aligned with
the center of the rack opening (item 4) (Figure
4-30).

Warning
If the forks or load jam or catch during a S
stacking operation, do not attempt to
free them by reaching through the mast.
Failure to follow this guideline can
cause serious injury or death.
5. Lift the load to the proper height.
1
6. Stop the forklift and turn the load 90° (turn the b3 ser ii unload 2
steering wheel counterclockwise) so it points in
the direction you will drop it off (See Figure
Figure 4-31 Load Drop-Off
4-31).
Note: When you turn the steering wheel with the
truck stopped, do not apply the foot brake or
hand brake.

Bendi 3 Wheel Forklift Operator’s Manual

4-21
Operating Your Bendi Forklift

7. Drive forward and straighten out the load using

the steering wheel so it is square over the stack
(See Figure 4-32).
8. Turn the steering wheel to keep the load straight
as you drive it into the opening (See Figure
4-33).
9. Position the load directly over the rack beams
and tilt the mast into its vertical position.

Warning S

When you lower the forks to the “no

load” position, make sure you do not
lower the forks too far (See Figure 4-34). b3 ser ii unload 3

If the forks are lowered too far beyond

Figure 4-32 Straighten the Load for Drop-off
the “no load” position, you can damage
the mast, rack, or other containers on
the stack. THIS CAN CAUSE SERIOUS
INJURY OR DEATH.
10. Lower the forks until the load sits firmly on the
rack. Continue to lower the forks until they no
longer support the load (‘no load’ position) (See
Figure 4-34).

Warning
S

Do not attempt to withdraw the forks

until they have been lowered to a “no
load” position.
FAILURE TO FOLLOW THIS GUIDELINE b3 ser ii unload 4

CAN CAUSE THE LOAD TO FALL OFF

THE STACK CAUSING SERIOUS IN- Figure 4-33 Inserting the Load
JURY OR DEATH.
Note: Do not tilt the mast back until the forks
clear the pallet.
“NO LOAD” POSITION

b3 ser ii no load

Figure 4-34 No-Load Position

Bendi 3 Wheel Forklift Operator’s Manual
4-22
 Operating Your Bendi Forklift

11. Shift into reverse and slowly back out of the load
as you turn the steering wheel to keep the forks
straight (See Figure 4-35).
12. When the front right fork (item 1) Figure 4-36
clears the rack, stop backing and turn the
steering wheel to straighten out the forks so they
are parallel with the body of the truck.
13. Lower the forks until they are 4 in. to 6 in. off the
ground and slowly drive the truck to the next S

location observing the safety rules previously

stated.

Using Lifting Equipment to b3 ser ii unload 5

Move a Forklift to Another

Figure 4-35 Backing Away from the Load
Location
Warning
Failure to use lifting equipment of ade-
quate capacity to lift and move your
Bendi forklift can cause lifting equip- S
ment failure, which can lead to serious
injury or death.
If you use lifting equipment, such as elevators,
cranes, or ship hoisting gear, to move a forklift to
another location, make sure the hoisting equipment
has adequate size and capacity to move the 1
equipment.
b3 ser ii unload 6

If you need to use a hoist to lift your Bendi forklift:

1. Pass a strap under the truck just in front and Figure 4-36 Removing the Forks
behind of the rear wheels (See Figure 4-37).
2. Pass a strap under the cross-member at the top SPACER
of the mast (See Figure 4-37).
LOCATION OF
3. Make sure you place a spacer (such as a 2 in. x 2ND STRAP
6 in. block of wood) between the overhead
guard and the lift point to avoid damage to the
truck (See Figure 4-37).

LOCATION OF
b3 ser ii shp lift 1ST STRAP

Figure 4-37 Using Lifting Equipment to Move Forklift

Bendi 3 Wheel Forklift Operator’s Manual

4-23
Operating Your Bendi Forklift
Fire Extinguisher Option
If your truck includes a fire
extinguisher it should be inspected
monthly or more frequently if
circumstances dictate. The
extinguisher should be checked to see
that:
· it is not damaged
· the discharge outlet is not
blocked
· it is fully charged
· the seal is not broken
· the instruction pamphlet is clearly visible
IMPORTANT !
Dry-powder extinguishers are shipped fully
charged. Do not experiment with your extin-
guisher since even a small amount of discharge
could cause it to slowly lose the rest of its pres-
sure, rendering the extinguisher useless.
Bendi 3 Wheel Forklift Operator’s Manual
4-24
In Case of a Fire !
Warning
Fumes and smoke from any fire may be
dangerous and can be deadly.
All fires should be handled by profes-
sionals. Call the fire department, no
matter what the size of the fire. Emer-
gency telephone numbers should be
posted at each telephone.
The following directions are for general use only,
intended to familiarize you with the key functions and
procedure of the fire extinguisher. Always check the
extinguisher label for specific techniques and
starting distances.
1. Have everyone vacate the area immediately.
2. Hold the extinguisher upright and pull the pin.
3. Stand back from the fire the minimum distance
indicated on the extinguisher label.
4. Continue to keep the extinguisher upright,
compress the handles together to discharge
while sweeping the extinguisher from side to
side over the fire.
5. Move closer to the areas as the fire is
extinguished, BUT NOT CLOSE SO AS TO
DISPERSE BURNING MATERIAL.
6. When the fire is extinguished, beware of
reignition.
7. Vacate and ventilate the area immediately.
8. Be equipped to leave the area in the event the
fire cannot be controlled immediately.
 Operating Your Bendi Forklift
Hydraulic System
The hydraulic system described in this section is for
a standard Bendi 3 Wheel truck. Your hydraulic
system may vary due to customer modifications or
options purchased.
The basic hydraulic system provides power and
control for truck steering and mast system
operations. The system includes two pumps (driven
by electric motors), one for power steering
(steering), the other for mast operations (lift), a
3-spool control valve with internal pressure relief
valves, hydraulic cylinders for mast movement, a
power steering module and an in-line filter and two
strainers.
Power Steering System
The power steering system consists of a:
· pump and electric motor (the power steering
pump and motor)
· steering control valve with internal pressure
control
· steer motor
· power steering unit (orbital), with direction
control
A pump is coupled in series with the power steering
motor. As the steering wheel is turned, the orbital
control valve switches direction of oil flow, through
the steering control valve, to the power steering
motor according to the direction the wheel is turned.
When the steering wheel is not being moved, the
control valve returns to a zero (neutral) position
directing oil flow from the pump and steer motor
system directly to the hydraulic tank, through the oil
filter.
Bendi 3 Wheel Forklift Operator’s Manual
To protect the system from excessive pressure build
up (for example, when the wheel is turned fully in
one direction and held), the pump is by-passed by a
pressure relief valve set at 2,600 psi (180 bar). At
2,600 psi, the pressure valve opens to dump excess
oil to the tank, while maintaining up to 2,600 psi for
power steering operation.
IMPORTANT !
Do not turn the steering wheel to its full rotation
and hold it there for long periods of time. This
unnecessary pressure build up applies exces-
sive pressure to the power steering compo-
nents and causes excessive noise and heat.
If primary pressure falls, the orbital still meters fluid
to the steering motor. However, the operator must
now supply the force ordinarily provided by the
pressurized fluid.
Mast Systems
The mast system consists of a:
· pump and electric motor
· 3-spool hydraulic control valve with internal
pressure control
· required hydraulic cylinders
The mast hydraulic system is divided into lift, tilt and
side shift circuits. A single electric motor is used to
drive the 5 gpm (19Lpm) pump.
A 3-spool hydraulic control valve regulates the
direction of movement of the four (4) hydraulic
cylinders, and includes one (1) internal pressure
relief valves, set at 2,600 psi (for system overload
protection).
Movement of the control levers operates the valve to
direct oil flow to the cylinders. With the control
levers in the NEUTRAL position, oil flow is directed
through the oil filter to tank.
4-25
Operating Your Bendi Forklift
Tilt and Shift
During the tilt operations, the lift pump provides oil
flow to these cylinders. Oil flow drives one side of
the cylinder while relieving the pressure on the other
side. This produces smooth tilt “backward,” and shift
side-to-side movements.
During tilt forward operation, an additional pressure
valving (anti-cavitation 1) is provided internally to the
tilt cylinders.
If a load is present on the forks, the weight of the
load forces the forks downward causing the tilt
cylinders to draw fluid by suction. If the load weight
is great enough, the cylinders may move too quickly
and cavitation1 occurs. This can cause severe
jolting, enough to possibly dislodge the load.
To protect against cavitation1, the tilt cylinder
manufacturer provides internal pressure control to
apply pressure to both sides of the cylinder thus
producing a smooth downward motion - prevent
jolting.
1
Cavitation, the formation of partial vacuums in a
liquid (such as oil) by a swiftly moving solid body
(such as a cylinder).
Bendi 3 Wheel Forklift Operator’s Manual
4-26
Lift and Lower
The lift circuit consists of a primary cylinder and two
secondary cylinders all driven in parallel, a
directional control valve, a velocity fuse and a flow
regulator (internal to mast assembly).
The primary cylinder begins lifting the forks and the
load, followed by the secondary cylinders to drive
the mast rails, forks and load upward. The primary
cylinder having a larger bore than the secondary
cylinders requires lower pressure to operate.
Consequently, the primary cylinder extends first.
When it is extended, fluid pressure increases to
drive the secondary cylinders.
When the lift valve is switched to allow the forks to
drop, the flow regulator (internal to the mast
assembly) governs the amount of flow (about 60
gpm) diverted to the tank, thus controlling how
quickly the forks lower.
The velocity fuse (also internal to the mast
assembly) is a safety device that activates if a line
failure occurs, such as, a broken hose, split O-ring,
etc., or a valve malfunctions. The velocity fuse
detects this large loss of pressure (or rapid oil flow)
and immediately activates to prevent the load from
free-falling by limiting the drop speed relative to the
maximum lift capacity (3,000 lbs.).
 Operating Your Bendi Forklift

Electrical Control System

The 1244 MultiMode controller offers smooth, silent,
cost effective control of motor speed and torque
(See Figure 4-38). A four quadrant, full-bridge field
winding control stage is combined with a two
quadrant, half-bridge armature power stage to
provide solid state motor reversing and regenerative
braking power without additional relays or
contactors. These controllers are fully programmable
by means of the optional handheld 1307
programmer. Use of the programmer provides
diagnostic and test capability as will as configuration
flexibility.

Dash Display
The dash display records hour meter data and the
battery capacity (See Figure 4-39).
· Hour meter (LCD) - accurately accumulates
and displays the active operating hours for
the appropriate drive wheel (up to 999,999
hrs.).
Figure 4-38 Electrical Control System
· Battery capacity (BDI) - monitors the
capacity (or percentage) of the battery charge
remaining. F = full charge, E = empty.

When the battery drops to 15% of full charge,

the lift function is disabled (by shutting off the
pump if the lift lever is operated).

At this point, the operator has no choice

except to return the truck to the charging
station. The main purpose of this interlock is
to prevent deep discharge of the battery
(which shortens battery life), and to also
protect the electric motors and other electrical
components from damage caused by low
voltage.

BATTERY DISCHARGE
0 1/2 1
INDICATOR

- +
HOUR METER
1
10

Curtis

b3 ser ii dash display

Figure 4-39 Dash Panel Display

Bendi 3 Wheel Forklift Operator’s Manual

4-27
 SECTION 5
Standard Bendi
Forklift Specifications
This section of your Bendi Forklift Operator’s Manual includes
the standard specifications for the following Bendi forklift trucks:
· B3/30

Bendi 3 Wheel Forklift Operator’s Manual

5-1
Standard Bendi Forklift Specifications

Mast Dimensions
Mast N P Q* R*
Type Max. Fork Collapsed Free Lift Max. Overall
Height Height Height Height
Inches Meters Inches Meters Inches Meters Inches Meters
Triple 156 3.96 92 2.34 56 1.42 192 4.88
Triple 204 5.18 108 2.74 72 1.83 240 6.10
Triple 250 6.35 133 3.38 97 2.46 286 7.26
Triple 288 7.32 147 3.73 111 2.82 324 8.23
Triple 360 9.14 166 4.42 138 3.51 396 10.06
Triple 312 7.92 155 3.94 119 3.02 348 8.84
Triple 300 7.62 151 3.84 115 2.92 336 8.53

* Based on 36" Tall Load Backrest

Truck Dimensions
B3/30 - 3000 lbs. A B C D E F G H M
In. 14.9 69.4 110.4 3 28.8 51 87 43 100o
mm. 378 1762 2804 76 730 1295 2209 1092 100o

Aisle Dimensions
Load Depth x Width (J x I) Minimum Clear Aisle (K)
40" x 48" (1,000 x 1,200 mm) 66" (1,676 mm)
48" x 40" (1,200 x 1,000 mm) 72" (1,828 mm)
Min. Clear Transfer Aisle 118" (3,000 mm)

Bendi 3 Wheel Forklift Operator’s Manual

5-2
 Standard Bendi Forklift Specifications

J
H
K
M

N
P

D F
E

A B
b3 ser ii fork spec C

Figure 5-1 Bendi Series IV Forklift Truck Dimensions

Bendi 3 Wheel Forklift Operator’s Manual

5-3
Standard Bendi Forklift Specifications

Standard Specifications
Gradeability
Empty 8%
Loaded 5%
Rated Capacity at 24”(600 mm) Load Center 3,000 lb (1,363 kg)
Load Center 24 in (600 mm)
Power Source Battery, electric
Mast Tilting Angle
Forward/Reverse 1o/3o
Fork Size Options 1-1/2 x 4 x 36 in (40 x 100 x 914mm)
ITA Class II Carriage 1-1/2 x 4 x 40 in (40 x 100 x 1016mm)
1-1/2 x 4 x 42 in (40 x 100 x 1067mm)
Lifting Speed
Empty 90 ft/min (27 m/min)
Loaded 70 ft/min (21.3 m/min)
Lowering Speed
Empty 60 ft/min (18 m/min)
Loaded 90 ft/min (27.4 m/min)
Traveling Speed
Empty 6 mph (9.7 kph)
Loaded 5.5 mph (8.9 kph)
Truck Weight With Battery 12,800 lb (5,818 kg)
Wheel Size (Front) 18 x 7 in. (457 x 178 mm)
Wheel Sizes (Rear) 18 x 7 in (457 x 178 mm)
Minimum Battery Weight 2,600 lb (1181 kg)
Maximum Battery Weight 3,100 lb (1,409 kg)
Battery 24-85-17, 48 Volt 680 AHC (6 hour rate)
Lift Motor Rating 11 kW
Steer Motor Rating 4.2 kW
Drive Motor Rating - Single Front 5.5 kW
Traction Control Type Sepex
Hydraulic Control Type Series
Front Articulation 200o

Bendi 3 Wheel Forklift Operator’s Manual

5-4
 Appendix A
This section of your Bendi Forklift Operator’s Manual includes
the following checklists and maintenance schedules:
· Installation Checklist
· Customer Electric Truck Installation Report
· Routine Maintenance Schedule for Bendi Forklifts
These checklists and schedules should be used to help maintain
the truck and keep it in the best working order. Photocopy both
of the installation checklists, fill out, and return the completed
copies to the Landoll Corporation. For more information on using
the Routine Maintenance Schedule and procedures for
maintaining the forklift, see the Bendi 3 Wheel Service Manual
(F-446-___)

Bendi 3 Wheel Forklift Operator’s Manual

A-1
 BENDI 3 WHEEL
Installation Checklist

QUALITY CONTROL SHEET Remit Copy to Landoll Corporation

Date _____________________ Inspector __________________ Record Fluids Added:

Truck No. _________________ Model No. _________________ Battery Water _______________
Location __________________ Serial No. _________________ Hydraulic Oil ________________
Shift _____________________ Drive Hour Hoist Hour Meter
Meter Reading _____________ Reading (option)_____________

SAFETY & OPERATIONAL CHECKS O.K. (X) Need Maintenance

Have a qualified mechanic correct all problems.
Forks, Top Clip Retaining Pin and Heel - Condition
Load Backrest Extension - Attached
Tilt Control - Forward and Back - Functioning Smoothly
Lift/Tilt and Pivot/Shift Control - Functioning Smoothly
Attachment Control - Operational
Hydraulic Hoses, Mast Chains and Stops - Check Visually (Note
Bracket Location)
Steering Operation - Functioning Smoothly
Accelerator - Functioning Smoothly
Parking Brake and Service Brake - Functioning Smoothly
Brake Fluid - Check Level
Lights - Functioning
Drive Control - Forward/Reverse - Functioning Smoothly
Internal Checks:
Battery - Water Electrolyte Level and Charge
Battery Restraint System - Adjust and Fasten
Battery Discharge Indicator - Functioning
Hydraulic Fluid Level
Transmission Fluid Leaks
Operator’s Compartment Capacity Plate Attached - Information
Matches Model, Serial No., and Attachments
Seat Belt, Buckle, and Retractors - Functioning Smoothly
Horn - Functioning
Controls (Turn Power On); Investigate Unusual Noises Immediately
Instrument Monitors - Functioning
Safety Warnings - Attached (Refer to Operator’s Manual for Location)
Overhead Guard - Attached
Finger Guards - Attached
Tires - Condition; Drive Tire Lug Nuts - Torque to 225 ft.lbs. (300 Nm)
Leaks - Hydraulic Oil, Battery, Brake Fluid

Bendi 3 Wheel Forklift Operator’s Manual

A-2
 LANDOLL CORPORATION
1900 North Street · Marysville, KS 66508
Phone: (785)562-5381· Fax: (785)562-4853

Customer ELECTRIC TRUCK Installation Report

CUSTOMER ______________________________
TRUCK SERIAL NO.________________________
ADDRESS _______________________________
CITY, STATE, ZIP __________________________
INSTALLATION DATE ______________________
Before any warranty claim can be honored for new equipment being
24 MONTH WARRANTY END DATE __________ installed, this form must be filled out completely and properly signed by the
dealer/branch representative and responsible customer official. Installation
36 MONTH WARRANTY END DATE __________ report must be submitted within five days after delivery. The installation
date will initiate the warranty.

NOTE: CUSTOMER MUST FILE CLAIM WITH CARRIER FOR ANY DAMAGES RECEIVED DURING TRANSIT.
List damages:
CHECK OPERATION AND ADJUST WHERE NECESSARY
1. Upright and Fork Carriage e. Battery care and charging . . . . . . . . . . . . . . . . . c
a. Forks or Parts . . . . . . . . . . . . . . . . . . . . . . . c 14. Hydraulic Controls
b. Chain Adjustment of Lift Tie Bar Assembly . . . . . . . . c a. Hoist. . . . . . . . . . . . . . . . . . . . . . . . . . . . c
2. Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . c b. Tilt (Angle and Alignment) . . . . . . . . . . . . . . . . . c
3. Sheet Metal (battery compartment) . . . . . . . . . . . . . . . c c. Attachment . . . . . . . . . . . . . . . . . . . . . . . . c
d. Limit Switches . . . . . . . . . . . . . . . . . . . . . . . c
4. Tires:
a. Drive Tires; Torque wheel nuts to 225 ft. Lbs. (300 Nm) . c 15. Hydraulic System - Oil Leaks:
b. Steer Tires . . . . . . . . . . . . . . . . . . . . . . . . c a. Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . c
b. Control Valve . . . . . . . . . . . . . . . . . . . . . . . c
5. Wheel Bolts: Tighten . . . . . . . . . . . . . . . . . . . . . . c
c. Hoist Cylinder . . . . . . . . . . . . . . . . . . . . . . . c
6. Seat Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . c d. Tilt Cylinders . . . . . . . . . . . . . . . . . . . . . . . c
7. Brakes: e. Attachment Cylinders . . . . . . . . . . . . . . . . . . . c
a. Pedal Firmness . . . . . . . . . . . . . . . . . . . . . . c f. Hydraulic Lines and Fittings . . . . . . . . . . . . . . . . c
b. Pedal Free Play . . . . . . . . . . . . . . . . . . . . . . c 16. Test Run
c. Adjustment . . . . . . . . . . . . . . . . . . . . . . . . c
Was truck operator instructed? . . . . . . . . . . . Yes c No c
8. Horn and Lights: Was truck manual delivered?. . . . . . . . . . . . Yes c No c
(Head-Spot-Tail). . . . . . . . . . . . . . . . . . . . . . . . . c Was maintenance department instructed? . . . . . Yes c No c
9. Drive Controls: Was truck already in service? . . . . . . . . . . . Yes c No c
a. Direction Master Switch (Return to Neutral) . . . . . . . . c Were caution/warning plates reviewed
b. Accelerator Switch . . . . . . . . . . . . . . . . . . . . c with operator? . . . . . . . . . . . . . . . . . . . Yes c No c
10. Speed Control: 17. Battery Specific Gravity:
a. Review control panel settings . . . . . . . . . . . . . . . c a. Voltage and water level (lead acid) . . . . . . . . . . . . c
b. Plugging . . . . . . . . . . . . . . . . . . . . . . . . . . c 18. Fluid and Lube:
11. Steering: a. Master Brake Cylinder. . . . . . . . . . . . . . . . . . . c
a. Power Steer Operation . . . . . . . . . . . . . . . . . . c b. Hydraulic Oil; Check Dipstick . . . . . . . . . . . . . . . c
b. Motor Locks . . . . . . . . . . . . . . . . . . . . . . . . c c. Transmission(s) . . . . . . . . . . . . . . . . . . . . . . c
12. Hour Meter Reading . . . . . . . . . . . . . . . . . . . . . . . c d. Lube Points . . . . . . . . . . . . . . . . . . . . . . . . c
13. Electrical Controls: . . . . . . . . . . . . . . . . . . . . . . . c 19. Battery:
a. Contactor . . . . . . . . . . . . . . . . . . . . . . . . . c a. Make & Model____________________________________
b. Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . c
c. Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . c b. Service Weight____________________________________
d. Switches (limit-brake-seat-valve) . . . . . . . . . . . . . c

COMMENTS
TRUCKS SHOULD BE GIVEN GENERAL INSPECTION - PARTICULARLY APPEARANCE - BOLTS, COTTER PINS, ETC.

I hereby certify that this machine has been thoroughly checked and found
DISTRIBUTION
to be in good mechanical and operating condition.
Original - Landoll Corporation
Part 2 - Dealer Copy SERVICEMAN_____________________ DATE______________
Part 3 - Customer Copy DEALER/BRANCH_________________________________________

ADDRESS_______________________________________________

LAN-0054 ACCEPTANCE BY COMPANY OFFICIAL

REV-000
CUSTOMER_____________________ DATE______________
May 2003
SIGNATURE_____________________ TITLE______________

Bendi 3 Wheel Forklift Operator’s Manual

A-3
 ROUTINE MAINTENANCE SCHEDULE FOR BENDI FORKLIFTS
First 2 First Semi-
*Time Monthly Quarterly Annually
wks month Annually

Operation 50-
Hours 1st 200 200 600 1000 2000
100
Mast Chains - Inspect, Clean, and Lubricate X
Drive Wheels - Retorque Lug Nuts X
Power Steering System - Fill and Air Bleed X
Gear Box - Drain, Flush, and Refill X X X
Mast - Inspect All Friction Surfaces and Check Lift X
Chain Tension
Lift/Tilt and Pivot/Shift Cylinder Fittings - Check; Be X
Sure They Work Together and in Unison
Power Steering Pump - Check Operation X X
Brake Pedal - Check For Free Play X X
Parking and Service Brakes - Check for X
Effectiveness
Hydraulic Oil Pump - Check Operation X
Check Operation of Contactor Points and Micro X X
Switches
Clean control panel surface X X
Switches (interlock, direction, parking/seat, key, X X
pressure/temperature) - Check Operation
Wire Connections and Sending Units - Check X
Check all Connections for Proper Torque X X
Mast, Carriage, or Attachment Friction Surfaces - X
Clean, Inspect for Wear or Damage, and Lubricate
Lift Chains - Clean and Lubricate X
Extend Mast - Check for Excessive Wear X
Attachment Control - Operational X
Load Wheel Bearings - Clean and Fill with Grease X
Accelerator - Functioning Smoothly X
Controls (Turn Power On); Investigate Unusual X
Noises Immediately
Instrument Monitors - Functioning X
Hydraulic Fluid Level - Check X
Exterior of Hydraulic Tank and Oil Tank Breather - X
Clean
Clean Dust from Traction Motor X
Battery - Thoroughly Clean X
Tires - Check for Debris; Drive Tire Lug Nuts - X
Torque to 225 ft. lbs. (275 Nm)
Leaks - Hydraulic Oil, Battery, Brake Fluid, X
Complete Transmission
Hydraulic Hoses and Connections - Check for Wear X
Grease Fittings - Service X
Neutralize and Clean Battery Box and Connectors X
Check Water/Electrolyte Level in Battery X
Check Structure and Electrical Conditions of X
Battery
Clean Dust from Motors (Hydraulic Oil Pump and X
Power Steering Pump)

Bendi 3 Wheel Forklift Operator’s Manual

A-4
 ROUTINE MAINTENANCE SCHEDULE FOR BENDI FORKLIFTS
First 2 First Semi-
*Time Monthly Quarterly Annually
wks month Annually

Operation 50-
Hours 1st 200 200 600 1000 2000
100
Seat Belt, Buckle, and Retractors - Functioning X
Smoothly
Forks, Top Clip Retaining Pin and Heel - Condition X
Load Rollers - No Greater that 1/16" X
Mast Chains - Lube with SAE 40W oil or Bowman X
Heavy Load Red Grease - Check for Wear and
Stretch
Steering Operation - Functioning Smoothly; X
Lubricate Steering Knob.
Brake Fluid - Check Level X
Hydraulic Oil Filter - Change Element and Check X
for Proper Level - Check Pressures
Operator's Compartment Capacity Plate Attached - X
Information Matches Model, Serial No., and
Attachments
Check Brushes for Pressure or Wear, and Surface X
of Commutator for Roughness (Hydraulic Oil Pump
and Power Steering Pump)
Check Traction Motor Brushes for Pressure and X
Wear, and Surface on Commutator for Roughness
Check Resistance Between Truck Body and X
Negative/Positive Terminal of Battery
Clean Commutator on Traction Motor X
Remove, Clean, and Repack Battery Rollers X
Check that Terminal Studs and Mounting Bolts on X
Motor are Clean and Tight
Clean Cooling Holes on Motor of Debris or X
Restrictions
Parking and Service Brakes - Functioning X
Smoothly, Check Pads for Excessive Wear
Hydraulic Oil - Change X
Hydraulic Reservoir Suction Screens - Clean with X
Solvent
Check Resistance of Contactor Coils X

* Perform maintenance at interval or hours of operation, which ever occurs first.

Note: The above measures do not comprise a complete service schedule.

It is essential that your forklift truck is regularly serviced by Bendi approved
personnel. Recommended service intervals are as follows:
Single shift* Every quarter
Single to double shift Every other month
Continuous use Monthly
* Single shift is 40 hrs./ week

Bendi 3 Wheel Forklift Operator’s Manual

A-5
 Appendix B
This section of your Bendi Forklift Operator’s Manual includes
the following lubrication and torque specification charts:
· Bendi Lubrication Points
· Bendi Lubrication Chart
· Bendi Torque Chart
· Landoll Corporation General Torque Specifications
· Landoll Corporation Hydraulic Fitting Torque Specifications

Bendi 3 Wheel Forklift Operator’s Manual

B-1
Appendix B

10 4

11

7 8 6 9

b3 ser ii fork spec

Figure B-1 Forklift Lubrication

Bendi 3 Wheel Forklift Operator’s Manual

B-2

Name
1 Chain
2 Upright Rail
3 Rotation Bearings
4 Steering Knob
5 Reservoir Cap
6 Hydraulic Reservoir
7 Gear Case
8 Master Cylinder
9 Rear Wheel Axle and
Bearings
10 Steering Gears
11 Tilt Cylinders
Component
Wheel
Electric motor
Fluid draining and filling plug
Hydraulic braking unit and brake cable
Transmission with vehicle frame
Bolt 3/8-24UNF 2A
Bolt 1/2-20 UNF 2A
Motor terminals
Pole pieces screws
Plug and o-ring assy #8 SAE fitting
Steering control unit assy bolt (M8 X1.0)
Mounting bolts
Chain guard capscrews
Main lift cyl. plunger retainer
Free lift cyl. plunger retainer
Carriage roller capscrews
Chain and hose sheave screws
Lift chain adjusting nuts
Backrest screws
Side shift mounting hooks
Bendi 3 Wheel Forklift Operator’s Manual
Appendix B
Lubrication Notes
SAE 40W oil or Bowman Heavy Clean and reoil
Load Red Grease
Chassis Lube or Kendall SR-12X Lubricate inner sides of upright
rails
Texaco Ref. C & C #880 Use standard lubrication gun
Light weight oil Lightly oil
30W oil Clean in solvent and re-oil
Amoco Rykon MV or equivalent Drain, flush, and refill
Mobilube SHC-630 Drain, flush, and refill
Heavy duty brake fluid DOT 3 Check level and add if
necessary
Texaco Ref. C & C #880 Use lubrication gun and
adapter for flush type fittings
Exposed Gear Lube, Mobil 375 NC Aerosol Spray
Texaco Ref. C & C #880 Use standard lubrication gun
Torque
Transmission
225 ft. lbs. (300 Nm.)
17 ft. lbs. (23 Nm.)
16 ft. lbs. (22 Nm.)
37 ft. lbs. (50 Nm.)
130 ft. lbs. (176 Nm.)
Hydraulic Power Steering Motor
45-55 ft. lbs. (61-75 Nm.)
80-100 ft. lbs. (190-244 Nm.)
Electric Motors
12 ft. Lbs. (16 Nm)
20-25 ft. Lbs. (27-34 Nm.)
Hydrostatic Steering Control Unit
44-48 ft. lbs. (60-65 Nm.)
18-23 ft. lbs. (24-31 Nm.)
23-25 ft. lbs. (31-34 Nm.)
Mast and Sideshifter
48-52 ft. lbs. (65-71 Nm.)
95-125 ft. lbs. (129-169 Nm.)
275-300 ft. lbs. (373-407 Nm.)
70-80 ft. lbs. (95-108 Nm.)
26-30 ft. lb. (35-41 Nm.)
50-70 ft. lbs. (68-90 Nm.)
145 ft. lbs. (197 Nm.)
115-125 ft. lbs. (156-170 Nm.)
B-3
Appendix B

LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC SAE Grade SAE Grade SAE Grade UNF SAE Grade SAE Grade SAE Grade
Size 2 5 8 Size 2 5 8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]

METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL “C” 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal Standard Torque Nominal Standard Torque
Thread Newton- Foot- Thread Newton- Foot-
Diameter Meters Pounds Diameter Meters Pounds
mm mm
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]

Bendi 3 Wheel Forklift Operator’s Manual

B-4
 Appendix B

LANDOLL CORPORATION
HYDRAULIC FITTING TORQUE SPECIFICATIONS
37o JIC, ORS, & ORB (REV. 10/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL
LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME
PRESSURE LUBRICANTS ARE USED.
BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. STAINLESS STEEL, ALUMINUM AND MONEL - THREADS ARE
TO BE LUBRICATED.
TORQUE IS SPECIFIED IN FOOT POUNDS
PARKER BRAND FITTINGS
Dash 37 Degree O-Ring O-Ring Boss
Size JIC (ORS) (ORB)
-4 11-13 15-17 13-15
-5 14-16 — 21-23
-6 20-22 34-36 25-29
-8 43-47 58-62 40-44
-10 55-65 100-110 57.5-62.5
-12 80-90 134-146 75-85
-16 115-125 202-218 109-121
-20 160-180 248-272 213-237
-24 185-215 303-327 238-262
-32 250-290 — 310-340

LANDOLL CORPORATION
HYDRAULIC FITTING TORQUE SPECIFICATIONS
37o JIC, ORS & ORB (REV. 10/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL
LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME
PRESSURE LUBRICANTS ARE USED.
BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL.
TORQUE IS SPECIFIED IN FOOT POUNDS.
AEROQUIP BRAND FITTINGS
Dash 37 Degree O-Ring O-Ring Boss
Size JIC (ORS) (ORB)
-4 11-12 10-12 14-16
-5 15-16 — 18-20
-6 18-20 18-20 24-26
-8 38-42 32-35 50-60
-10 57-62 46-50 72-80
-12 79-87 65-70 125-135
-14 — — 160-180
-16 108-113 92-100 200-220
-20 127-133 125-140 210-280
-24 158-167 150-165 270-360
-32 245-258 — —

Bendi 3 Wheel Forklift Operator’s Manual

B-5
 BENDI NARROW AISLE
ELECTRIC FORKLIFT

OPERATOR’S MANUAL

3 WHEEL MODEL
B3/30

LANDOLL CORPORATION
Material Handling Products Group
Reorder Part Number
1900 North Street
Marysville, Kansas 66508
Telephone (785)562-5381· FAX: (785)562-4853
www.Landoll.com · MHProd@Landoll.com F-492-0608
June, 2008