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Draft, submitted to Jicable 99, '5 International Conference on Insulated Power Cables', Versailles, France

On-site partial discharge diagnosis and monitoring on HV power cables

Diagnostic et surveillance permanente de câbles haute tension, par mesures de


décharges partielles

Detlev W. Gross, Power Diagnostix Systems GmbH


Brüsseler Ring 95, 52064 Aachen, Germany
Email: gross@pd-systems.com

Résumé Abstract
L'utilisation croissante des matériaux à isolation The increased application of polymeric insulation
polymère dans les câbles électriques de 400kV et materials with power cables in the voltage range of
plus, requiert des systèmes de mesures adéquats, 400kV and above requires enhanced measures to
afin de dévoiler des défauts naissants et éviter des unveil incipient failure and to avoid early breakdown.
claquages prématurés. Cet article décrit les mé- The contribution describes methods and techniques
thodes et techniques utilisées pour l'enregistrement, to register, analyze, and monitor partial discharge
l'analyse et la surveillance de l'activité de décharges activities with such cables in a field environment.
partielles sur de tels câbles en opération normale. As polymeric insulation material such as XLPE, EPR,
Les matériaux à isolation polymère tels que XLPE, and PE from the early days is widely applied with the
EPR et PE de première génération étant largement distribution class cables, a large population of aged
utilisés dans les câbles de distribution, un nombre cables demands reliable diagnostic techniques to
considérable de vieux câbles en service nécessite support the decision regarding the replacement or
ainsi une technique de diagnostique fiable, pour the continuation of the service of such cables. Field
supporter la décision de remplacer un circuit de applicable partial discharge measurement methods
câbles, ou encore de prolonger sa durée de vie utile. and coupling techniques are discussed in detail.
Les méthodes pour la mesure de décharges
partielles in-situ, ainsi que les techniques de
couplage sont discutées en détail.

Introduction offer convenient acquisition of the partial discharge


pattern. Further, coupling capacitor based partial
Partial discharge activity is the most prominent discharge fault location either at line frequency or
indicator of insulation defects and ongoing with the cable energized by a low frequency high
degradation of high voltage insulation systems. voltage source at 0.1Hz, for instance, is applicable.
With transmission class cables on-site partial
discharge measurements on preferably embedded
sensors validate the proper installation of the pre- Partial Discharge Sensors
fabricated and factory tested accessories.
Sets of modular instruments offer the assessment of In general, several physical principles are suitable to
the partial discharge signals of all accessories of a capture partial discharge impulses occurring within a
cable system with the first application of rated cable or accessory [1-4].
voltage. The full information concerning all In order to offer effective coupling as well as relia-
accessories is available within minutes and a bad bility, the design of partial discharge sensors must
joint, for instance, is clearly identified. Thus, the follow basic guidelines. A sensor must provide:
costly installation of two joints is avoided in case, as
the faulty component is identified prior to breakdown. • No influence on the insulation properties of the
Subsequently, these instruments can be used to accessory to be monitored, i.e. no installation of
remotely monitor the cable system during the first additional HV components weakening the relia-
load cycles. bility of the overall system.
With distribution class cables the main concern • High coupling efficiency to the partial discharge
besides the verification of a new installation is to signals.
identify weak cables and accessories of aged cable • Noise rejection or immunity as integral property
systems. Therefore, mainly provisional and external of the sensor.
sensors are used to capture signals of partial • Low cost of the sensor and effortless installation
discharge activity. Compact and portable instruments or integration.
With pre-fabricated accessories capacitive sensors traveling along the cable follows in principle the
fulfill these guidelines at best in case they are graph shown with Fig. 2, whereas the cable proper-
integral part of the accessory. Alternatively, such ties determine the upper cut-off and the sensor
sensors can be integrated during the commissioning design determines the lower cut-off.
of the cable system. Another example of an integrated sensor, shown
Fig. 1 shows an example of a capacitive sensor with Fig. 3, illustrates the utilization of the com-
utilizing the stress-cone (1) of a termination or a pre- pression sleeve of a composite type joint. With this

3 1 3
1 2
2

S S
4 4

Fig. 1, Stress-cone as capacitive sensor Fig. 3, Sensor connection with composite joint
molded joint [3, 8, and 9]. As shown with Fig. 1, a type of accessory either that compression sleeve (2)
metal mesh (2) is wrapped around the overlap of the is isolated from the springs (not shown), or it
stress-cone (1) and the outer semi-conductive layer contains an isolated contact ring to avoid short-
of the cable (shown hatched). Subsequently, this circuiting the high frequency signals.
metal mesh is connected to the inner conductor of a Both examples, as shown with Fig. 1 and 3, do have
coaxial signal cable (3), while the signal cable's in common, that there is no influence on the in-
shield is connected to the neutral of the HV cable. sulation properties of the accessory, as the sensor
With this example the stress-cone and the metal installation is hidden behind the power frequency
mesh form a capacitive divider between HV ground. The cylindrical resistor of semi-conductive
conductor (4) and the ground potential, i.e. the joint material (S) carries the capacitive current of the
box. The resistance of the cylindrical part of the outer stress-cone.
semi-conductive layer (S) loads this divider. Generally, this embedded capacitive coupling
The ratio of the capacitive divider determines the technique has been applied successfully to various
basic sensitivity. Depending on the frequency range types of accessories in the range of 100kV rated
used a sensitivity of 1pC and below is easily voltage and above. External capacitive sensors can
achievable with such sensor. be used in case the embedded sensors are not
The high frequency properties of this type of sensor available. However, as this type of external foil
differ with respect to the origin of the partial sensor is not shielded normally, additional measures
discharge signals. For discharges occurring under- are required to obtain sufficient noise reduction.
neath the stress-cone a frequency response from DC With measurements on distribution class cables
up to 100MHz and above is effective. For discharges external foil sensors and other provisional
occurring with remote accessories both the high- installations are applicable in most cases, only.
pass properties of the sensor and the dispersion of Accessories of distribution class cables with
the cable apply. The sensitivity against such signal polymeric insulation are mostly not tightly shielded.
Thus, external foil sensors offer a good sensitivity,
even in case not used differentially.
[dB]
Additionally, a clamp-on high frequency current
0 transformer (Fig. 9) can be used to effectively couple
to partial discharge activities within a medium
voltage joint. Typically, these types of joints offer a
-20 strong external high frequency field due to the not
evenly laid and often externally connected neutral.
Finally, piezoelectric sensors to capture the
-40 ultrasonic signals of partial discharge activities are
applicable mainly with distribution class cables.
However, with transmission class cables the
0.01 0.1 10 [MHz] dimensions of the accessories and the ultrasonic
1
properties of the materials used with the accessories
may isolate or obstruct ultrasonic partial discharge
Fig.2, Frequency response with remote PD source
signals.
Pattern Acquisition System Multi-Point Acquisition

The core data acquisition procedure is based on an The degradation process with polymeric insulation
event-recording concept, the so-called phase material in the voltage range of 400kV is irreversible
resolving partial discharge analyzer (PRPDA). The and often fast progressing once started. Therefore,
PRPDA acquires three-dimensional distribution func- the identification of faulty components with the first
tions with the coordinates pulse amplitude, phase application of rated voltage is a main objective.
angle with respect to the high voltage signal, and Avoiding an early breakdown simplifies the repair or
number of events. These distribution functions are replacement of the defect component and further
displayed as "color pictures" or fingerprints wherein avoids potential triggering of treeing with other
color (or gray-scale) represents the pulse repetition components due to the partly excessive over-
rate. The partial discharges are recorded by a voltages caused by a breakdown.
commercial PRPDA system known as ICMsystem. Thus, commissioning measurements with polymeric
The basic partial discharge acquisition system con- cables in the voltage range of 400kV demand an
sists of: acquisition system to collect, transmit, and display
the data of all accessories as fast as possible.
• The signal coupler or sensor which is part of the In order to comply with these requirements the basic
test object, usually two couplers can be combined pattern acquisition system as described previously
for gating or real time pulse rejection purposes. was enhanced accordingly.
• Signal conditioning modules, which adapt the in- Figure 4 shows the configuration and an actual view
strument to the sensor and eventually transmit of such a multi-channel and multi-location acquisition
the preprocessed signal to the data acquisition system. The multiplexer allows connecting to eight
system. sensors installed with each site, i.e. joint chamber or
• Data Acquisition System or Partial Discharge manhole. Each input channel is isolated by means of
Pattern Recorder a high frequency isolation transformer according to
• Flexible interfacing through fiber optics, modems, the requirements of the cross-bonding joints.
or IEEE488 bus allows using the system for Further processing of the analog signals is made in a
various applications and locations. frequency band of 2 to 20MHz. The wide-band
• Graphical user-interface (GUI) to display and signal-conditioning amplifier used processes the
analyze the data. signal envelope [9] found with that frequency band.
Subsequently, the envelope's peak amplitude is
This paper presents results of measurements on acquired. Along with the phase position of the
cables, only. However, similar techniques are captured event, the partial discharge pattern is
presently applied with testing and monitoring on generated. Control and communication circuits allow
rotating machines, power transformers, and gas- to chain up to eight instruments, whereas each
insulated switchgear (GIS), for instance [6, 7, 9, 10, instrument acts as fiber optic repeater. Thus, only
and 12]. two multi-mode fibers are required to include another
instrument (Fig. 4).

Multiplexer Multiplexer

Analog Analog
Processing Processing

Pattern Pattern
Acquisition Acquisition
FO cable
Control & Control &
RAS RAS

Fig. 4, Configuration and actual view of the multi-channel multi-location pattern acquisition system
Fig. 5, Graphical user interface of the multi-channel pattern recorder.

Graphical User Interface

A control computer equipped with an optical interface


connected to the optically chained instruments
serves to display the acquired data. The graphical
user interface scans through the activated channels
and displays the acquired partial discharge pattern.
Small pattern displays for up to eight channels in
parallel are placed at the left and right hand side of
the central pattern display, which follows the scan
process or optionally remains on a specific channel
of interest. With the example given with Fig. 5
channel 3 shows up internal partial discharges of a
defect joint, while for the other channels the noise
floor is displayed, only. The software allows further Fig. 6, External discharges (due to hard rain)
controlling the setups of the instruments connected.
Additionally, a modem gateway offers remote access
of the instruments installed on site.
The acquired partial discharge pattern is directly
determined by the properties of the discharging site.
It reflects, for instance, the availability of the initial
electron to start the avalanche, the geometry of the
defect, the properties of the surfaces contributing to
the discharge process, and the properties of the gas
atmosphere involved [3, 5, 10, and 11].
As an example, Fig. 6 shows rain-induced dis-
charges with an outdoor termination nicely centered,
while with Fig. 7 both phase shift and orientation of
the pattern clearly identifies an ongoing electrical
treeing with polymeric material (PE). Fig. 7, Internal discharges (treeing)
PD Fault Location

The location of partial discharges based on the The compact partial discharge detector captures the
acquisition of the pulse train of the reflected traveling partial discharge signal with an embedded
wave requires a broadband coupling to the high 100Msample analog to digital converter. Subse-
frequency partial discharge signals. Preferably, a quently, a digital signal processor applies correlation
coupling capacitor provides this coupling. Alterna- techniques and further numeric treatment of the
tively, a sensor of sufficient capacity embedded signals acquired in order to reduce the influence of
within a termination reduces pickup of external radio interference and to compensate the effects of
disturbances. Further, this method requires a straight dispersion that the pulse undergoes while traveling
cable section, i.e., disconnected from the grid, as the along the cable, for example.
reflection pattern becomes very puzzling in case of a The graphical user interface to control that instru-
T-stub included, for instance. The reflection factor of ment (Fig. 8) offers with the left-hand side DSO-like
r = –0.33 introduced by such a T-stub causes multi- display the continuously refreshing pulse train
ple reflections and thus heavily hampers the inter- captured and the trigger control, while the right-hand
pretation. side display accumulates the partial discharge
In order to provide a reflection factor of close to r = mapping data.
+1, the impedance terminating the cable regarding With the latter display each dot represents a valid
the frequency band of interest must be large location result. With our example (Fig. 8) the
compared with the cable's high frequency im- accumulation (A) represents the location of the PD
pedance mostly found in the range of 20O to 30O. fault with respect to the echoes of the partial dis-
For PD fault location the cable is powered preferably charge traveling the full cable accumulating at (B).
by a low frequency high voltage source or a resonant Subsequently, the distribution of these results is
test set offering a variable test voltage. Alternatively, used to automatically calculate the fault locations. As
the grid can energize the cable. However, a power every valid location result contributes to that display,
inductor with suitable high frequency properties is multi-fault conditions are shown clearly, as well.
required to provide the appropriate reflection factor Additionally, the control of a low frequency source is
and to isolate the cable section under test from the offered with this program, if used together with a
disturbances coming from the grid. suitable source.

Fig. 8, ICMcompact, panel of the fault location program


Fine Location References

The results obtained by reflection based fault [1] Toya A. et al, 'Development of a partial
location are validated with a fine location using near- discharge automatic monitoring system for
field probes, i.e. antennas, high frequency clamp-on EHV XLPE insulated cable lines', Proc. of the
current transformers, and piezoelectric ultrasonic 4th Intl. Conf. on Insulated Power Cables,
sensors. Versailles, France, 1995.
The battery-operated version of the ICMcompact [2] Pultrum E. et al, 'HF partial discharge
(Fig. 9) simplifies such on-site inspection of sub- detection of HV extruded cable accessories',
station equipment and cable accessories, such as Proc. of the 4th Intl. Conf. on Insulated Power
medium-voltage cable joints. Independent operation Cables, Versailles, France, 1995.
of this portable instrument is provided by a wireless [3] D. Gross and R. Comanns, 'TE-Messung und
transmission of the synchronization signal (300m, Fehlerdiagnose an Kabeln und Garnituren',
approx.) and a battery lifetime of more than 3 hours ETG Fachtagung 'Teilentladungserfassung an
(NiMH). elektrischen Isoliersystemen', Esslingen,
The instrument offers a vivid B/W pattern and Germany, 1995.
oscilloscope-like display refreshing ten times per [4] Bernhard Fruth and Detlev Gross, 'Partial
second. Modular pre-amplifiers adapt the instrument Discharge Signal Generation, Transmission
to the different sensors and pickups while keeping it and Acquisition'. IEE Proc.-Sci. Meas.
portable. Capturing of screenshots is possible via the Technol., Vol. 142, No. 1, January 1995.
serial interface of the unit. [5] B. A. Fruth, D. W. Gross, 'Modelling of
Interpretation strategies concerning the phase– Streamer Discharges between Insulating and
resolved partial discharge pattern do not change too Conducting Surfaces', Conference
much as phase position and relative amplitude is Proceedings of the 1995 5th Intl. Conf. on
invariant, regardless of the type of sensor utilized Conduction and Breakdown in Solid
and the physical appearance of the partial discharge Dielectrics, Leicester, England, 1995.
impulses used [4]. [6] B. A. Fruth, D. W. Gross, 'Tools and Sensors
Moving the clamp-on CT (Fig. 9) over a heat for flexible On-Line Diagnosis of High Voltage
shrinkable cable joint, for example, while observing Insulation Systems', Proc. of the IEEE
the display, pinpoints the discharge source without International Symposium on Electric Power
sophisticated knowledge. However, detailed identi- Engineering, Stockholm Powertech, Sweden,
fication and differentiation of the partial sources and 1995.
properties requires experience in general. [7] E. Robles, B. Fruth, and D. Gross, 'A High
Measures to acoustically capture the partial Sensitivity Technique to Detect Incipient
discharge activity offer this easy try-and-locate Failures on In-Service High Voltage Bushings',
approach as well. With lead sheathed cables this Proc. 8th Int. Symp. High Voltage Engineering,
ultrasonic pickup is the only possible choice for fine Graz, Austria, 1995.
location. Rough evaluation is made with head- [8] C.G. Henningsen, K. Polster, Bernhard Fruth
phones, while the phase-resolved analysis of the and Detlev Gross. 'Experience with an On-
acoustic signals is available with the pattern display Line Monitoring System for 400kV XLPE
of the instrument. Cables'. Proc. 1996 IEEE Transmission and
Distribution Conference, Los Angeles,
September 15-20, 1996.
[9] B. Fruth and D. Gross, 'Partial Discharge Data
Acquisition System for Substation Monitoring',
EPRI Substation Equipment Diagnostics
Conference V, New Orleans, 1997.
[10] D.W. Gross and B.A. Fruth, 'Distortion of
Phase resolved Partial Discharge Pattern due
to Harmonics and Saturation', Annual Report
Conf. on El. Insulation and Dielectric
Phenomena, Atlanta, 1998.
[11] D.W. Gross and B.A. Fruth, 'Characteristics of
Phase Resolved Partial Discharge Pattern in
Spherical Voids', Annual Report Conf. on El.
Insulation and Dielectric Phenomena, Atlanta,
1998.
[12] U. Sundermann, B. Fruth and D. Gross, 'On-
Line Partial Discharge Testing of Power
Fig. 9, Battery-operated unit with clamp-on CT Transformers', EPRI Substation Equipment
Diagnostics Conference VI, New Orleans,
1998.

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