Académique Documents
Professionnel Documents
Culture Documents
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REFERENCES
Aircraft Systems, 3rd Edition, Ian Moir, Allan Seabridge and Roy Langton, Wiley 2008
Airplane Design 4 – Layout of Landing Gear and Systems, Dr. Jan Roskam,
DARcorporation, 2000
Acknowledgements:
Notes de cours, Hamburg University of Technology (Prof. Carl)
Notes de cours de Yan Bouchard
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OBJECTIFS DU COURS
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PLAN DE COURS
Aircraft systems fulfill different aircraft functions that are highly interdependent
-> integrated approach to aircraft system design is required
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INTRODUCTION TO AIRCRAFT SYSTEMS
Considering systems at aircraft-level* (1/3)
UNSCHEDULED REMOVALS
EQUIV. SYSTEMS DESIGN VOLUME (CRJ700/CRJ900 average)
(Bombardier & competitors average)
SECONDARY POWER EXTRACTION
1-5% of the fuel consumption are
due to shaft power and bleed air
extraction on the engine
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*[Based on various analysis performed in Bombardier Advanced Design]
INTRODUCTION TO AIRCRAFT SYSTEMS
Considering systems at aircraft-level (2/3)
Thrust
Secondary
power
Fuel
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INTRODUCTION TO AIRCRAFT SYSTEMS
Considering systems at aircraft-level (3/3)
Systems’ impact on aircraft cost:*
~ 30% of direct operating cost (DOC)
~ 30% of direct maintenance cost (DMC)
~ 30% of aircraft development cost
Systems’ impact on aircraft operability / reliability:
Driver of dispatch interruption rate
Enabling specific missions, etc.
Systems’ impact on customer perception:
Passenger comfort (cabin pressure, temperature)
Technology perception
Increasing importance to consider of aircraft systems early in the
development process and to drive strategic technology development
New technologies (more electric, highly integrated,…) have significant impact on
the aircraft performance, customer perception and environmental footprint
Integration risks need to be addressed early (i.e. together with composite
structure, thermal issues, EMI (electro-magnetic interference),…)
Optimization at aircraft-level is required
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*[The Standard Handbook for Aeronautical and Astronautical Engineers - Section 12, Mark Davies (Editor-in-Chief), McGraw-Hill, 2003]
Mechanic PWR
ENERGY FLOWS BETWEEN AIRCRAFT SYSTEMS Pneumatic PWR
Electric PWR
Hydraulic PWR
Thermal Flow
Flight Control Fuel
System Cooling Ram Air
Landing Gear
Systems
Pneumatic Power
Inerting System
[Ref 1]
Environmental
INTEGRATED
RAM Air approach
Control System necessary for meaningful aircraft-
Ice Protection
level evaluation
New architectures, new technologies -> new interfaces
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SYSTEMS OPERATION
[Ref 1]
Systems operational consideration are crucial for a robust and
optimized design of the overall system architecture
[6]
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AIRCRAFT SYSTEM ARCHITECTURES
More Electric Aircraft
More Electric Systems Architecture Design Space
“no hydraulics” Architecture
HPS PFCS
All-Electric Architecture
Conventional System
SFCS
Architecture
m LGS PFCS
HPS PFCS ENG
p other E
EPS cons. HPS SFCS
SFCS m
APU p PPS P cons. LGS
m LGS ENG m
ENG other E
p other E EPS cons.
EPS cons. APU m
APU p
m Bleed-less Architecture MES
PPS MES
HPS H cons. ECS
ECS PPS
ENG m other E IPS
IPS EPS cons.
FTIS
FTIS APU m MES
PPS
ECS
APU Auxiliary Power Unit IPS Ice Protection System
IPS
ENG Engine FTIS FTIS Fuel Tank Inerting System
EPS Electric Power System MES Main Engine Start
HPS Hydraulic Power System Mechanic PWR LGS Landing Gear Systems
Pneumatic PWR
PPS Pneumatic Power System PFCS Primary Flight Control System
Electric PWR
ECS Environmental Control System Hydraulic PWR SFCS Secondary Flight Control System
Fiabilité:
« la fiabilité est l’aptitude d’un dispositif à accomplir une fonction requise dans des conditions
données pour une période de temps donnée »
Notion statistique: probabilité d’avoir une défaillance dans une temps donnée
Redondance:
Multiplication de la même fonction / composante afin d’obtenir une fiabilité adéquate d’un
système
Fail-safe:
Principe de construction de composantes ou systèmes afin d’obtenir une comportement sécurisé
en cas de défaillance de la composante ou du système.
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INTRODUCTION TO AIRCRAFT SYSTEMS
SUMMARY
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Caractéristiques des Aéronefs
Introduction aux systèmes d’avion
Système Hydraulique
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INTRODUCTION SYSTÈMES HYDRAULIQUES
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HYDRAULIC POWER SYSTEM
Hydraulic
OVERVIEW System: ATA 29
Functions
Supply hydraulic power to consumer
systems Very simple hydraulic circuit:
Major subsystems (no valves shown)
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TYPES OF HYDRAULIC SYSTEMS
HYDROSTATIC HYDRODYNAMIC:
Energy transfer through to static pressure Energy transfer through to kinetic energy of the flowing liquid
high pressure low pressure
low flow velocity high flow velocity
HYDROSTATIC SYSTEM
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AIRCRAFT HYDRAULIC SYSTEMS
OVERVIEW
HYDROSTATIC SYSTEM
Hydraulic Power System: ATA 29 Hydraulic Consumer Systems: ATA 27, 32
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HYDRAULIC SYSTEM COMPONENTS
OVERVIEW
Components:
Electric Motor Pump
Pumps: engine driven or electrical driven
Pipes and valves
Reservoirs
Accumulator, Filters
Heat Exchanger
Hydraulic Accumulators
Electro Hydraulic
Servo Valves
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HYDRAULIC SYSTEM COMPONENTS
OVERVIEW OF TYPES
Motors /
Pumps Valves Accessories
Actuators
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HYDRAULIC SYSTEM COMPONENTS
HYDRAULIC PUMPS
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HYDRAULIC SYSTEM
ENERGY FLOW AND EFFICIENCY
pressure drop
(losses in hydraulic system)
Pump power
Power available at consumer (i.e.
flight control actuator)
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HYDRAULIC SYSTEM COMPONENTS
ACCUMULATOR
Function:
- Reduce pressure oscillation in hydraulic system
- Provide minimum pressure for failure conditions
- For brakes: provide brake power for certain conditions
- Parking brake power for unpowered aircraft
Technology:
- Nitrogen (N2) charged cylinder
Piston
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HYDRAULIC SYSTEM COMPONENTS
RESERVOIR
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HYDRAULIC SYSTEM DISTRIBUTION ARCHITECTURE
EXAMPLE CRJ700
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HYDRAULIC SYSTEM ARCHITECTURE
EXAMPLE A320
25 l/min
70 l/min 25 l/min
140 l/min
140 l/min
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HYDRAULIC SYSTEM
CONTROL & INDICATION
HYDRAULIC
46°C 46°C 46°C
1B 3A 3B 2B
INBD OUTBD HYDRAULIC
BRAKES BRAKES
1A 3000 3000 2A ON
OFF OFF
ON
OFF
ON
OFF
AUTO ON AUTO AUTO
PSI PSI
1 3A 3B 2
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HYDRAULIC SYSTEM
SUMMARY
Advantages Disadvantages
high power density relatively high loss (internal
high power to weight ratio leakage,...)
good dynamic behavior sensitivity to dirt
small volume usage danger of leakages and burst of
easy overload protection pipes
easy to generate linear relatively low stiffness
movement (compressibility of fluid)
advantageous transport of heat system characteristics are
good controllability temperature dependent
easy energy transfer through sealing problems
medium distances high tolerance required in
intelligent systems though manufacturing of parts (impact on
integration of elements losses, leakages, efficiencies)
No lubrication required
Even with the upcoming of “more electric aircraft”, hydraulic systems are still an
important element in the aircraft system architecture, its advantages are difficult
to match
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Caractéristiques des Aéronefs
Introduction aux systèmes d’avion
Systèmes de commande de vol
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PRIMARY FLIGHT CONTROL SYSTEM
Flight Control
Overview System: ATA 27
Functions
Control flight path: yaw, roll, pitch
Yaw axis
Provide airbrake function
Major subsystems/components
Control surfaces (Structure): ailerons,
elevators, rudder, spoilers, trimable
horizontal stabilizer
Power and signal transmission
Actuators Pitch axis
Controllers, sensors Roll axis
Integration aspects
[Global Express]
Criticality of loss or control over aircraft
-> redundancy
Loads on control surfaces
Space available for actuators
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FLIGHT CONTROL FORCE
Pilot has to move the control surfaces against the aerodynamic load
The load on the control surface is called “hinge moment”:
Hinge moment:
Dynamic pressure
2
Aircraft velocity
Control surface area
Control surface chord
, Aerodynamic coefficients
Aircraft angle of attack
Control surface deflection angle
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FLIGHT CONTROL PRINCIPLES
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PRIMARY FLIGHT CONTROL SYSTEM
EXAMPLE: GLOBAL EXPRESS
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HYDRAULIC SYSTEM COMPONENTS
HYDRAULIC ACTUATORS
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HYDRAULIC SYSTEM COMPONENTS
VALVES
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HYDRAULIC SYSTEM COMPONENTS
SIMPLE ACTUATOR CONTROL
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PRIMARY FLIGHT CONTROL SYSTEM
ACTUATOR TECHNOLOGIES
Actuation technologies:
Mechanically controlled hydraulic powered (HMA)
Central hydraulic power
Electrically controlled hydraulic powered (EHSA) –>
supply required
fly-by-wire actuation
Electrical Back-up hydraulic actuator (EBHA)
Electro-hydrostatic actuator (EHA) Central electrical power
Electro-mechanic actuator (EMA) supply required
[Airbus –A380]
EHA EHSA
[GE Aviation: Electro-hydraulic Servo
Actuator for Primary Flight Controls]
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FLIGHT CONTROL SYSTEM
FLY-BY-WIRE
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HIGH-LIFT SYSTEM
OVERVIEW
Functions
Allow safe take-off and landing at low
speeds
Principle: increase lift and low speed
performance of the wing
Major subsystems [Ref 2 - Global Express]
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HIGH-LIFT SYSTEM
PRINCIPLES
Track Slat: Track Flap:
lift coefficient
flap
slat
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HIGH LIFT SYSTEM
EXAMPLE: A320
[Liebherr PCU]
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ACTUATORS
BALLSCREW ACTUATORS (MECHANICAL ACTUATOR)
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SLAT ACTUATION SYSTEM
EXAMPLE
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Caractéristiques des Aéronefs
Introduction aux systèmes d’avion
Systèmes de train d’atterrissage
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LANDING GEAR SYSTEMS Landing Gear
OVERVIEW and Systems:
ATA 32
Functions:
Allow aircraft ground maneuvering
Optimize aerodynamic configuration
Major subsystems:
Steering
Extension/retraction system
Braking and Anti-Skid
Landing gear door(s) system(s)
Integration aspects:
Weight: the landing gear corresponds
to 8-15% of the aircraft empty weight
Aircraft configuration
Noise
Drag
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LANDING GEAR SYSTEMS
Functions & Design criteria
CONVENTIONAL GEAR CONFIGURATION
Ground maneuvering (taxi, start, landing):
Geometry and configuration of the landing gear
regarding:
– Aircraft (weight, center of gravity, dimensions)
– Runway conditions and requirements for start and
landing
– Dynamic behavior of the aircraft (stability and loads
or acceleration during taxiing)
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Landing gear configuration
Design criteria examples
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LANDING GEAR SYSTEMS
SUBSYSTEMS
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Landing Gear Systems
TECHNOLOGIES
Feedback sensor
Drag brace
with downlock Aft door
attachment rod
Steering actuator
Shock strut
Uplock pin
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MAIN LANDING GEAR
ELEMENTS
Uplock
Wheel Well Bin
Alternate MLG
Release Cable MLG Trunnion Fitting
Extension/Retraction
Actuator
Auxiliary Actuator
Main Gear Door
Down-lock Actuator Brake Temp Sensor
Folding Side Stay Assy
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MAIN LANDING GEAR
SHOCK STRUT
Oleo-pneumatic unit
Gaseous nitrogen and hydraulic fluid
combination
Absorb the shock on landing, take-off and
taxiing condition
Filler valve is providing on top for servicing
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NOSE LANDING GEAR
TYPICAL STEERING SYSTEM SOLUTIONS
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NOSE LANDING GEAR
STEERING SYSTEM
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LANDING GEAR
EXTENSION/RETRACTION SYSTEM
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LANDING GEAR
BRAKING SYSTEM
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WHEELS & BRAKES
Installation
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TIRE
Tire construction
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TIRE FAILURES
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BOEING 747
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AIRBUS A380
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ANTONOV 124
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ANTONOV 225
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REFERENCES
Aircraft Landing Gear Design: Principles and Practices, N.S. Currey, AIAA Education Series
Chai, S. and Mason, W., "Landing Gear Integration in Aircraft Conceptual Design," Virginia
Polytechnic Institute and State University, Blacksburg, Virginia, 1996.
Conway, H. G., “Landing Gear Design,” Chapman & Hall, London, 1958.
Landing Gear Integration in an Industrial Multi-Disciplinary Optimization Environment, A. Tfaily, K.
Huynh, P. Piperni, and S. Liscouet-Hanke, SAE AeroTech, September 24-26 2013, Montreal, Canada
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SYSTEM TESTING
« IRON BIRD »
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