Académique Documents
Professionnel Documents
Culture Documents
Causer Remède
OUI
Vérifier la Clucter
OUI tension défectueux Remplacer
Vérifier la
tension entre
entre CN-56
CN-5 (3) et le
(1) et châssis Déconnexion
châssis
dans Réparation ou
NON faisceau de câbles
Interrupteur de
démarrage : ON ou remplacer
Tension : 20 à 32 (après
V mauvais contact nettoyage)
entre CN-5 (3)
-CN-56(1)
Déconnexion
NO dans Réparation ou
N faisceau de câbles
ou remplacer
(après
mauvais contact nettoyage)
entre
CN-5(3) et fusible
No 7
Vérifier la tension
OUI 20 ~ 32 V
NON 0V
30576ES01
6-24
2. L’ERREUR DE COMMUNICATION « Co : Er » CLIGNOTE SUR LA GRAPPE
Avant de débrancher le connecteur, toujours mettre l’interrupteur de démarrage hors tension.
Avant d’exécuter la procédure ci-dessous, vérifier que tous les connecteurs associés sont
correctement insérés.
Après vérification, insérer à nouveau immédiatement les connecteurs débranchés, sauf indication
contraire.
Causer Remède
OUI
Contrôleur
défectueux Remplacer
Vérifier la
OUI tension
entre CN-56
(3,4) et châssis Déconnexion Réparer ou
dans remplacer
faisceau de (après
NON câbles ou nettoyage)
Vérifier la tension mauvais
contact
entre CN-5
entre CN-56
(10,11) et
(3,4) NC-5(10,11)
châssis
KEYON
Déconnexion Réparer ou
NO dans remplacer
N faisceau de (après
câbles ou nettoyage)
mauvais
contact
entre CN-5
(10,11) -CN-50
(29,30)
CONTRÔLEUR
Vérifier la tension
OUI *4 V *12V 29
NON 0V 0V
30
CN-50
GRAPPE
ALIMENTATION IG(24 V)
GND 2 9
*12V
RX 3 10
*4 V
TX 4 11
CN-56 CN-5
R29076ES02
6-25
3. LE TÉMOIN DE CHARGEMENT DE LA BATTERIE S’ALLUME (interrupteur de
démarrage : ALLUMÉ)
Causer Remède
OUI
Vérifier la Contrôleur défectueux Remplacer
OUI tension
entre CN-51
(9) et châssis Déconnexion Réparer ou
dans remplacer
NON faisceau de (après
Vérifier la câbles ou nettoyage)
OUI tension mauvais
contact
entre CN-3
entre CN-51(9)
(3) et châssis
-CN3(3)
Déconnexion Réparer ou
dans remplacer
Vérifier la tension NON faisceau de (après
câbles ou nettoyage)
entre alternateur
mauvais
contact
terminal "I" et
entre CN-3(3),
borne
châssis d’alternateur
Tension : 20 à 32 V -- I.
Moteur : en marche
Alternateur
défectueux Remplacer
NON
CONTRÔLEUR ALTERNATEUR
B+
G
3~
9 3 I
U
GND
CN-51 CN-3 CN-74
Vérifier la tension
OUI 20 ~ 32 V
NON 0V
30576ES02
6-26
4. LORSQUE LE TÉMOIN D’AVERTISSEMENT DE SURCHAUFFE DU LIQUIDE DE
REFROIDISSEMENT S’ALLUME (démarrage du moteur)
Cause Remedy
YES
Coolant overheat Check engine
Résistance
OUI entre CD-8 (1,2) (110。C 2C) cooling system
est dans la
gamme de 120
Defective temp Replace
~ 150Ω? NO
Affiche bien sensor
Débrancher le
éteint lorsque CD-8
débrancher le CD-8?
YES
30576ES03
6-27
5. WHEN AIR CLEANER WARNING LAMP LIGHTS UP(Engine is started)
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Clogged air filter or Check filter or
defective switch replace switch
Does display
go off when
disconnect
CD-10? YES
Short circuit in Repair or replace
Starting switch : ON
Engine : Start Check resistance wiring harness (After clean)
NO between CN-51
(16) and chassis
Defective controller Replace
Check resistance
YES MAX 1Ω
NO MIN 1MΩ
25036EL05
6-28
6. WHEN ENGINE OIL PRESSURE WARNING LAMP LIGHTS UP(Engine is started)
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Engine oil leakage, Check engine oil
or defective switch level or replace
Does display go off switch
when disconnect
YES
CD-18? Defective controller Replace
Starting switch : ON Check resistance
Engine : Start NO
between CN-51
(4) and chassis
Starting switch : OFF NO Disconnection in Repair or replace
Disconnect CN-51 wiring harness or (After clean)
poor contact
between
CN-51(4)-CD-18
4 Pa
Check resistance
YES MAX 1Ω
NO MIN 1MΩ
R29076ES03
6-29
7. WHEN HYDRAULIC OIL TEMPERATURE WARNING LAMP LIGHTS UP(Engine is started)
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
High temperature Check hydraulic
Resistance oil temperature
YES
between CD-1 (100。C 2C) ,
(1,2) is in range replace
of 130~150Ω?
Starting switch : ON Defective temp Replace
Does display go
Disconnect CD-1 NO sensor
off when
disconnect CD-1?
YES Short circuit Check and repair
Starting switch : ON
Engine : Start Resistance
NO between CN-51
(31,34) est 0~1Ω?
Starting switch : OFF NO Defective controller Replace
Disconnect CN-51
34 2
C
31 1
CN-51 CD-1
R29076ES04
6-30
8. WHEN COOLANT TEMPERATURE GAUGE DOES NOT OPERATE
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Disconnection in Repair or replace
wiring harness or (After clean)
Is resistance poor contact
YES between CN-51
between
(31) and (33)
CN-51-CD-8
over 2kΩ?
Starting switch : OFF YES
Disconnect CN-50 Defective controller Replace
Does the
Check resistance
gauge light up
between CN-2(6)
and down at NO
lamp check? and (7)
NO Defective temp Replace
Starting switch : ON See Table
sensor
Defective clusterReplace
NO
Check Table
Green range Red range Temperature White range Green range Red range
Item (~29。C) (30~105。C) (105。C ~)
Unit Resistance(Ω) 1646~ 1645~158 ~139
White range Tolerance(%) ±20 ±20 ±20
30576ES03
6-31
9. WHEN FUEL GAUGE DOES NOT OPERATE(Check warning lamp ON/OFF)
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Is resistance
YES between CN-51
(24) and (31)
over 1kΩ? YES Defective controller Replace
Starting switch : OFF
Check resistance
Disconnect CN-51
Check Table
Green range Red range
Level
White range Green range Red range
Item
White range
Tolerance(%) ±5 ±5 ±5
CONTROLLER
FUEL SENDER
24 1
CD-2
31
CN-51
R29076ES06
6-32
10. WHEN SAFETY SOLENOID DOES NOT OPERATE
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted
and short of fuse No.24.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
YES
Hydraulic Check hydraulic
Check operation malfunction system
of solenoid
CS-4(C)-CN-68(2)
Starting switch : ON
Voltage : 20~30V
between
Safety lever : OFF
Starting switch : ON CN-4(8)-CN-68(2)
Voltage : 20~30V
Disconnection in Replace
NO
fuse No. 24
SAFETY SWITCH
B C A
CS-4 CN-4
C
A
CN-68
SAFETY SOLENOID
2
FUSE
1 NO 24
30576ES04
6-33
11. WHEN TRAVEL SPEED 1, 2 DOES NOT OPERATE
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted
and short of fuse No.22 .
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
NO
CONTROLLER
TRAVEL SOLENOID
13 2
CN-50 CN-70
FUSE
NO 22
30576ES05
6-34
12. WHEN ENGINE DOES NOT START
·Check supply of the power at engine stop solenoid while starting switch is ON. off solenoid
·Before disconnecting the connector, always turn the starting switch OFF.
between
(2) and chassis
CN-79 Disconnection Repair or
·Before carrying out below procedure, check all the related connectors are properly inserted.
in replace
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
wiring harness
NO or (After clean)
Voltage : 20~30V
Cause Remedy Starting switch : START poor contact
between CN-
YES 2(4)-
CN-79(2)
YE
S
Defective battery Check engine
system charge or
replace(After Check voltage Defective relay Replace
checking specific
gravity of battery)
YES and chassis Disconnection Repair or
N
Check operation Check voltage Defective magnet Replace between CR-23 O in replace
wiring harness
of start motor
Starting switch : ON or (After clean)
YES between starter of start motor
magnet coil and poor contact
between CR-
Starting switch : START chassis NO Defective start relay Replace 5(30)-
CR-23
YE
Starting switch : START S
Starting switch : ON
Check voltage Defective relay Replace
between CR-5
NO
NO
(87) and chassis
Starting switch : ON
Defective fuel cut Replace
Check voltage YES
4
5
CN-2 CN-79
START SWITCH
HO
1
I,O
9
I
2 30576ES06
II
10 3 4
H
4 1
11
BR
2
B
5 3
ACC
12
6
T
5
CN-8
SC
6
CS-2
POWER RY
30
30 86
86
87
85
RY
87a 87 85
CR
BATTERY
87a
-1
CR-35
MASTER SWITCH
1CN-952
FUSE
CN-60
2
1
NO 1
DO-2 DO-1
FUSIBLE LINK
12
1
2
CN-51
FUSE 9
NO 12
CPU CONTROLLER
CN-92
11
CN-50
START RY STARTER
START SAFETY RY
B+ M
30 2
86 30
86 1
87 M
85 CR-23
85 87 87a CN-3 CN-45
87a
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
master switch ON.
·After checking, insert the disconnected connectors again immediately unless otherwise specified. START SWITCH
I,O
1
HO
I
9
II
2
Cause Remedy 10 3 4
H
YES
Disconnection in Repair or replace 4 1
11
BR
B
2
wiring harness or (After clean)
5 3
poor contact
ACC
YES Check voltage 12
between DO-2(1)- 6
between DO-2 CR-1 or defective
ST
5
(1) and chassis battery relay CN-8 6
C
CS-2
YES Voltage : 20~30V POWER RY
Disconnection in Replace
30
wiring harness or
30 86
poor contact 86
Check voltage
Check voltage NO
between CS-2(2)- TO STARTER
YES
between CS-2(1) between CS-2 CN-8(11)- DO-2(1) 87
RY
and chassis 85
(2) and chassis
87a 87 85
Voltage : 20~30V
Defective start Replace
Voltage : 20~30V switch
87a
BATTE
CR-35
RY
MASTER SWITCH
CR-1
NO
FUSE
NO 1
CN-60
DO-2
CN-95
1
2
1
2
Check voltage Disconnection in Replace
NO
and specific
wiring harness or
gravity of battery
1
2
poor contact FUSIBLE LINK
Specific gravity : MIN 1.28
Voltage : MIN 24V between CS-2(1)-
CN-8(12)-CS-61-
CR-1-Batterie CPU CONTROLLER
FUSE
Battery capacity too Charge or replace 11
NO 12
CN-50
NO
low (After clean) START SAFETY RY
30
86 30
86 FUEL CUT -OFF
3 3 E
87
85 4 2 S
85 87 87a
87a 5 1 I
CR-5 CN-2 CN-79
30576ES07
6-36
14. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE 14
Che 1(
ck 9)-
·Before disconnecting the connector, always turn the starting switch OFF. C
oper
·Before carrying out below procedure, check all the related connectors are properly inserted and the ation N-
of in 11 co
fuse No.4,11 and 13 is not blown out. wiri
wipe 6( nt
·After checking, insert the disconnected connectors again immediately unless otherwise specified. ng (Afte 12 ac
r har r
moto ), t
nes clea
r s n) C
or N-
Cause Remedy 14
po
or 1(
co 10
NO Was nta )-
hing ct C
bet N-
Check and we 11
Defective wiper Replace voltag cont en 6(
cut switch e CN- rolle CN 15
116 r - ),
14 C
NO 1(7 N-
(15) chec )- 14
Disconnection in Repair or replace and k Fu 1( D
chassi volta sib 5) ef
Check operation wiring harness or (After clean) - C
s ge le, h N ec
wiper cut switch poor contact C e tiv
CN- CN ha c O e R
between CN-141 141( - k
Y ss w
wi ep
Front sliding door (11) - CS-53 E 7) 21( is pe la
ip
Check valtage S and 4)- , er r ce
open-close between CN-141 YES Fu m
sibl o
Sarting
switch :
chas e C t
ON sis, N- o
Voltage : CN- N 14 r
YES (11) and chassis Defective switch Replace 0~1V 21(4) O 1( r
panel 1) 1) e
and Rech - si
NO Check voltage chas eck Repl C st
sis fuse ace N- a
Front sliding door-close between CN-116 Che 21 n m
Startin ck N
g (5 c ot
switch volt O ), e or
Voltage : 4~5V
: OFF age 13 b
(6) and chassis 2) Repa C e
Voltage
: CN- Disco ir or N- t
Check operation 1)Recheck fuse Replace 20~30 141( nnect repla 14 w
V 6)- ion ce 1( e
et CN 3) e
YES NO NO 11
- - n
Starting switch : ON
c 14 C C
LED ON. Vottage : 20~30V 2)Disconnection in Repair or replace h 1(6 N- N
of switch panel a )- (Afte 21 -
Y
Starting switch : ON wiring harness or (After clean) s Fu r (6 E 2
si sibl clea ), S 1
YES s e n) (
poor contact 2
C ) Y
Push wiper switch button YES Startin N- - E
between CN- g 14 C S
switch 1( N De
Fusible 116(6) : ON 4)- - fec
C 2 tiv
between CN- Check Voltag
Y N- 1 e R
e:
116(13)-Châssis contin 20~30 E 21 ( wi ep
uity NO V S (2) 6 pe la
NO , ) r ce
Repa
Check voltage between Defective switch Replace C m
Disco ir or
betwe nnect repla N- Re ot
CN-116(4) and chassis 14 sis or
en ion in ce
panel 1( ta
co
CN- nc
Intermittent NO 141(2) wirin (Afte 13 e: ntr
-CN- g r )- 2~ oll
C 4Ω er
Check voltage CN-116 1) Recheck fuse Replace 116(4) harne clea
, ss or n) N-
NO 4 21
(12) and chassis 2) Disconnection Repair or replace CN- poor
CN-21
3 1
2
5 3
4
4 CN-5
5
1 FU
6 M 2 6
SE
4 NO
WIPER MOTOR
4
CN-141
FEED BACK 1 CN-17 CN-6 FUS 30576ES08
WIPER CUT SW T
A
N
CS-53 K
CN-7
CN-116 3 FU
HEAD LIGHT OUT 1
SE
WORK LIGHT OUT 2
WORK LIGHT OUT 3 5 NO
WIPER MOTOR DRIVE 4 11
PRE-HEAT 5 9
POWER 24V 6
10
CABIN LIGHT OUT 7
CABIN LIGHT OUT 8
HEAD LIHGT 24V 9
WORK LIGHT 24V 10 CN-9
WORK LIGHT 24V 11
WASHER SIG 12
GND 13
TRAVEL ALARM 14 4
INT. SIG 15
CABIN LIGHT 24V 16
CABIN LIGHT 24V 17
SWITCH PANEL
6-37
15. WHEN STARTING SWITCH IS TURNED ON, HEAD LAMP DOES NOT LIGHTS UP
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.14.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
N
O
Cause Remedy
NO
Defective lamp Replace switch
switch
YES
Check voltage
CN-7
between CN-116 YES 1
CL-4(2)
Starting switch : ON
NO Head lamp switch : ON
YES
CL-4
5 PRE-HEAT SWITCH PANEL
6 POWER 24V
7 CABIN LIGHT OUT
8 CABIN LIGHT OUT
9 HEAD LIHGT 24V
R29076ES12
10 WORK LIGHT 24V FUSE
6-38
16. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP
·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.15.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.
Head
lamp
switc
Cause Remedy h:
ON
Volta
ge : Re
20~3 che
NO 0V
ck Re
Defective lamp Replace switch fus pla
switch e ce
NO CN-12
YES
1
Check voltage 2
between CN-116
YES
and (2, 3) and
Defective bulb Replace
chasis Check voltage CN-7
Starting switch : ON YES between CL-5(2)
Work lamp switch : ON and chassis 2
between CN-7(2)
YES and chassis between CN-7(2)
-CL-5(2) and
Starting switch : ON
CL-6 (2)
NO Work lamp switch : ON
Voltage : 20~30V
YES
between CN-7(8)
and chassis between CN-11
(10,11) -CN-7(8)
14 TRAVEL ALARM
15 INT. SIG
16 CABIN LIGHT 24V
WORK LAMP 17 CABIN LIGHT 24V FUSE
CN-116
1 HEAD LIGHT OUT S NO 15
1 2 WORK LIGHT OUT W
2 3 WORK LIGHT OUT I
4 WIPER MOTOR DRIVE T
CL-5 5 PRE-HEAT C
6 POWER 24V H
WORK LAMP 7 CABIN LIGHT OUT
8 CABIN LIGHT OUT
1 P
9 HEAD LIHGT 24V
10 WORK LIGHT 24V
A
2 N
11 WORK LIGHT 24V
12 WASHER SIG E
CL-6 L
R29076ES13
13 GND
6-39