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Abstract
This work presents a method for optimizing the cost of rigid pavements according to PCA method. The
objective function includes the costs of concrete, formwork and prepared subgrade soil support. All the
constraints functions are set to meet design requirements of PCA and current practices rules. The
optimization process is developed through the use of the Generalized Reduced Gradient algorithm. An
example is considered in order to illustrate the applicability of the proposed design model and solution
methodology. It is concluded that this approach is economically more effective comparing to
conventional design methods used by designers and engineers.
Résumé
Ce travail présente une méthode d’optimisation du coût des chaussées rigides selon la méthode PCA.
La fonction objective inclut les coûts du béton, du coffrage et la plateforme préparée. Toutes les
fonctions de contraintes sont définies pour répondre aux exigences de conception de la méthode PCA et
aux règles de pratique courante. Le processus d'optimisation est développé à l'aide de l'algorithme du
gradient réduit généralisé. Un exemple est considéré afin d’illustrer l’applicabilité du modèle de
conception proposé et de la méthodologie de la solution. Nous concluons que cette approche est
économiquement plus efficace que les méthodes de conception conventionnelles utilisées par les
concepteurs et les ingénieurs.
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pavement has good design period vs bituminous. the tools that helps provide the desired results in
It is generally better able to cope with a timely and economical fashion[16, 17, 18, 19].
unexpected loads and fuel spillages in industrial The effectiveness of the optimization method
estates and service areas. Concrete road is depends on both the algorithm and the software
generally able to maintain an adequate skid in use. Many algorithms have been developed
resistance under heavy traffic for longer than and evaluated for practical optimization. The use
bituminous surfacing [1, 2, 3, 4]. of an algorithm that provides reliable results for
The pavements were designed under the problem of interest is important. The use of
different traffic conditions and different soil constrained minimization methods necessitates
parameters. for the design variables to be modified
Pavement design methods are generally successively during the design process by
grouped into two major types, namely purely moving in the design space from one design
empirical approach and mechanistic-empirical point to another. Constrained optimization is a
approach. The Portland Cement Association’s very active field of research and many
thickness design procedure (PCA method) is the algorithms have been developed. Nonlinear
most well-known, widely-adopted, and structural analysis is an example where
mechanically based procedure for the thickness optimization can be used to solve a nonlinear
design of jointed concrete pavements. The PCA cost minimization problem. It was shown that
thickness design criteria are to limit the number the minimum cost optimum design of simple
of load repetitions based on both fatigue analysis structural elements could be stated as a nonlinear
and erosion analysis. Cumulative damage mathematical programming problem in a design
concept is used for the fatigue analysis to prevent variables space. Using numerical optimization as
the first crack initiation due to critical edge a design tool has several advantages:
stresses, whereas the principal consideration of optimization techniques can greatly reduce the
erosion analysis is to prevent pavement failures design time and yield improved, efficient and
such as pumping, erosion of foundation, and economical designs. Advances in numerical
joint faulting due to critical corner deflections optimization methods, computer based
during the design period. The design factors numerical tools for analysis and design of
considered by the PCA method include the structures and availability of powerful
design period, the flexural strength of concrete computing hardware have significantly helped
(or the concrete modulusof rupture), the modulus the design process to ascertain the optimum
of sub-base-subgrade reaction, design traffic design namely. During the seventies a large
(including load safety factor, axle load number of design problems were solved using
distribution), with or without doweled joints and these optimization techniques. It is clear that
a tied concrete shoulder. The presence of there is a need to develop optimum design
doweled joints will affect the erosion analysis equations for rigid pavements. Pavement
while the presence of concrete shoulder will engineers have identified the importance of
affect both fatigue and erosion analysis [5, 6, 7, taking advantage of the available routines for the
8,9,10,11,12,13, 14, 15]. optimum design of pavement structures[20, 21,
Structural designers have traditionally 22, 23, 24]
the task to develop designs that provides safety. This work presents a method for
Structural optimization on the other hand deals optimizing the cost of rigid pavements according
with the design of structural elements and to PCA method. The objective function includes
systems employed in several engineering fields. the costs of concrete, formwork and prepared
One of the most common structural design subgrade soil support. All the constraints
methods involves decisions making based functions are set to meet design requirements of
experience and intuition. The design of the PCA and current practices rules. The
structures both buildings, bridges and roads are optimization process is developed through the
often governed mostly by cost rather than by use of the Generalized Reduced Gradient
weight considerations. A better design is algorithm. An example is considered in order to
achieved if an appropriate cost or objective illustrate the applicability of the proposed design
function can be reduced. The structural model and solution methodology. It is concluded
performances depend on the optimization that this approach is economically more
techniques. The numerical optimization is one of effective comparing to conventional design
methods used by designers and engineers.
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2. PCA design method for rigid pavements The axle load distribution of truck traffic is
required to compute the expected number of
2.1 Design input parameters, assumptions axles of various weights during the design
and factors period. The axle load distributions for those four
traffic categories were adopted for this study.
The PCA method considers the Load Safety Factor for axle loads: LSF
following factors: i) concrete flexural strength or Average Design Traffic Trucks:
modulus of rupture (f’cf); ii) modulus of ADTT = 365(ADT)(T)(D)(LDF)(G)(N)
subgrade reaction (k), iii) cumulative truck Pavement Design Life: N
traffic during the design period, categorized by Average Daily Traffic: ADT
axle type and load; iv) load safety factor (LSF). Direction Distribution Factor: D
The input parameters that influence the design of Lane Distribution Factor: LDF
rigid pavements based on the design procedure Percent trucks: T
of PCA method are: project details, traffic Annual traffic growth rate: r
details, structural details and the design Growth factor (PCA method): G= (1+r)N/2
coderequirements. The typical cross-section of
rigid pavement considered in this study is shown 2.2 PCA Fatigue modelbased on tensile stress
in Figure 1. due to edge loads
Fatigue damage due to slab flexure and based on
the edge stress because the edge stress on
mainline pavements without concrete shoulders
is much greater than on those with tied concrete
shoulders. Figure 2 shows critical load positions.
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interface divided by the length of the deflection The equivalent corner deflection δeqequations
basin, which is a function of the radius of relative were developed for slabs with aggregate
stiffness. Figure 3 shows critical load positions. interlock joints or doweled joints under a single
axle load or a tandem axle load:
PCA Equivalent corner deflection:
𝑝𝑐
𝛿𝑒𝑞 = ( ) 𝑓5 𝑓6 𝑓7 (5)
𝑘
f5= SAL/18 SA
f5=TAL/36 TA Average Design Traffic Trucks: ADTT
Average Daily Traffic: ADT
f6 = 0.95 ND/NS Single Axle with Single Tyres: SAST
f6 = 1.001-(0.26363-k/3034.5)2ND/WS Single Axle with Dual Tyres: SADT
f6 = 1 WD Tandem Axle with Single Tyres: TAST
Tandem Axle with Dual Tyres:TADT
f7 = 0.896 NS
f7 = 1 WS 3-Rigid pavement optimization problem
CumulativeErosion Damage:
𝑚
𝑛𝑖 3.2 Cost function
𝐷 = ∑ ( ) (8)
𝑁𝑖𝑒
𝑖=1
The objective function to be minimized
in the optimization problems is the total cost of
It is noted that the above equations are only
applicable to US customary system (Imperial construction material of the rigid pavement. This
Units). Until proper adjustments to the function can be defined as:
coefficients in the equations, it cannot be
𝐶𝑇 = 𝐶𝑐 ℎ1 ⋅ 𝑏 ⋅ 1 + 𝐶𝑓 ℎ1 (2 + 𝑏) + 𝐶𝑠𝑢𝑏 ℎ2 ⋅ 𝑏 ⋅ 1 (9)
directly used with pertinent input variables in
metric unit (SI system) (Note the metric CT is the total cost of the rigid pavement per
conversion factors:
meter of the length,
1 in.=25.4mm; 1 lb=4.44822N;
1 psi=6.89476kPa; 1 psi/in. =0.27145MN/m3).
Cc is the cost of the concrete slab per meter of the
length,
Notation:
Cf is the cost of the framework per meter of the
The following symbols are used:
length,
Single Axle: SA
Single Axle Load: SAL
h1 is the thickness of the concrete slab,
Tandem Axle: TA
Tandem Axle Load: TAL Csubis the cost of the prepared subgrade per meter
No Shoulder: NS
With Shoulder: WS of the length,
No Doweled: ND
h2 is the thickness of the prepared subgrade,
With Doweled: WD
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It should be noted that in a cost optimization 3.4 Optimization based on minimum cost
problem, the optimal values of the design design of concrete pavements
variables are only affected by the relative cost
values of the objective function and not by the The optimum cost design of
absolute cost values. In other words, the absolute unreinforcedconcrete slabs can be stated as
cost values affect the final value of the objective follows:
function but not the optimal values of the design
variables. For given material properties, loading data and
The absolute cost CT can then be recovered from constant parameters, find the design variables
the optimized relative cost C by using the defined in Table (1) that minimize the cost
relation:C=CT/Cc function defined in Eq. (10) subjected to the
Thus, the objective function to be minimized design constraints given in Eq. (11) through
can be written as follows: Eq.(15).
𝐶𝑓 𝐶𝑠𝑢𝑏
𝐶 = ℎ1 ⋅ 𝑏 ⋅ 1 + ( ) ℎ1 (2 + 𝑏) + ( ) ℎ2 ⋅ 𝑏. 1 ( 10) 3.5 Solution methodology: Generalized
𝐶𝑐 𝐶𝑐
Reduced Gradient method
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➢ The observations of the optimal solution [6] Packard R.G. andTayabji S.D., New design
result reveal that the use of the optimization procedure for concrete highway and street
based on the optimum cost design concept pavements. Third international conference on
concrete pavement design and rehabilitation,
may lead to substantial savings in the
Purude University, pp225-236, 1985.
amount of the construction materials to be
used in comparison to classical design [7] PCA, Thickness design for concrete highway
solutions of rigid pavements. and street pavements, Portland Cement
➢ The objective function and the constraints Association, Skokie, Illinois, 1984.
considered in this paper are illustrative in
nature. This approach based on nonlinear [8] Long B. and Shatnawi, S., Structural
evaluation of rigid pavement sections, Road
mathematical programming can be easily
Materials and Pavement Design, Vol.1, n°1, pp
extended to other cases commonly used in 97-117, 2011.
structural design. More sophisticated
objectives and considerations can be readily [9] [Lee, Y. and Carpenter, S. H., PCAWIN
accommodated by suitable modifications of program for jointed concrete pavement
the optimal cost design model. design, Tamkang Journal of Science and
➢ In this work, the additional cost of Engineering, Vol.4, n°.4, pp 293-300, 2001.
formwork is included which makes a
[10] Lee, Y., Stress Analysis and thickness
significant contribution to the total costs. design program for rigid pavements, Journal of
➢ The suggested methodology for optimum Transportation Engineering, Vol.125, n°4, pp
cost design is effective and more 338-346, 1999.
economical comparing to the classical
methods. The results of the analysis show [11] Khanum, T., Hossain, M. and Schieber, G.,
Influence of traffic inputs on rigid pavement
that the optimization process presented
design analysis using the mechanistic-empirical
herein is effective and its application pavement design guide, Proc., 85th Annual
appears feasible. Meeting of the Transportation Research,
Washington, 2006.
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