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Food Chemistry 402 (2023) 134224

Contents lists available at ScienceDirect

Food Chemistry
journal homepage: www.elsevier.com/locate/foodchem

Effectiveness of asparaginase on reducing acrylamide formation in bakery


products according to their dough type and properties
Selahattin Gazi a, Neslihan Göncüoğlu Taş a, Ahmet Görgülü b, Vural Gökmen a, *
a
Food Quality and Safety (FoQuS) Research Group, Department of Food Engineering, Hacettepe University, 06800 Beytepe, Ankara, Turkey
b
Eti Gıda Sanayi ve Ticaret A.Ş. Research and Development Center, Eskişehir, Turkey

A R T I C L E I N F O A B S T R A C T

Keywords: Effect of asparaginase was tested in different biscuit and cracker doughs, and wafer batter by changing pro­
Acrylamide cessing conditions such as enzyme dosage, dough resting time and temperature, mixing speed and time, and
Asparagine mixing procedure of the recipe components. Acrylamide reductions achieved were 96, 80, 54% in rotary cut
Asparaginase
biscuits, crackers and wire cut cookies, respectively due to high water activity of their dough. Asparaginase did
Dough types
Bakery products
not affect surface color or spread ratio. There was a positive correlation between asparagine content and
acrylamide formation except for rotary molded biscuit doughs. No significant decrease was found in rotary
molded biscuits because of low water (water activity of 0.70) and high fat content. This indicated that water
activity of dough is an important factor for the effectiveness of asparaginase treatment. The results suggested that
water activity value exceeding 0.75 is needed in the dough to effectively reduce asparagine, so acrylamide in
bakery products.

1. Introduction hard biscuits have high water content in the dough, and their dough is an
example of hard dough. In these products, all ingredients are mixed at
Acrylamide is a genotoxic, carcinogenic, and mutagenic compound the same time and protease enzyme is used to reduce the gluten devel­
formed by the interaction of reducing sugars and asparagine in foods opment (Manley, 2001). The short dough is obtained by creaming and
during heat treatment (Mottram, Wedzicha, & Dodson, 2002; Nem­ the ingredients are added sequentially to the mixture, and the role of fat
atollahi, Mollakhalili, & Mousavi, 2021). In 1994, acrylamide was added in dough formation is to inhibit gluten development by competing with
to the list of probable human carcinogens (Class 2A) by the International the flour added to the system for water (Delcour & Hoseney, 2010;
Agency for Research on Cancer (International Agency for Research on Manley, 2001). Wire cut dough and rotary dough are examples of short
Cancer, 1994). In 2002, the Swedish National Food Administration dough and these products are easier to process mechanically than
declared acrylamide to be a toxic heat treatment contaminant originated products containing enhanced gluten (hard dough) and expand a little
from food (Swedish National Food Administration, 2002). Intense during baking (Delcour & Hoseney, 2010; Manley, 2001). Today, in
acrylamide formation was reported in commonly consumed foods high addition to the rapidly increasing interest of consumers in healthy
in asparagine and reducing sugar content, such as bakery products, nutrition, bakery products that allow fast consumption and have
French fries and coffee (Gökmen & Şenyuva, 2006). The average daily attractive sensory properties cannot be abandoned (Friedman & Levin,
acrylamide intake determined by FAO/WHO was 0.2–1 mg/kg body 2008; Sarion, Codina, & Dabija, 2021). However, due to the reducing
weight, however, the amount of acrylamide detected in processed food sugar content and high amount of asparagine in cereals, intense acryl­
products was much higher and far above the daily intake values (JECFA, amide formation is inevitable in bakery products as a result of heat
2007; Koszucka, Nowak, Nowak, & Motyl, 2020). treatment (Sarion, Codina, & Dabija, 2021). Excessive consumption of
Bakery products are cereal-based, carbohydrate, lipid, and protein- bakery products threatens human health in terms of acrylamide expo­
containing, heat-treated products that can be consumed quickly (Del­ sure, and there is no law that limits the amount of acrylamide in bakery
cour & Hoseney, 2010). Dough types are divided into two according to products (Sarion, Codina, & Dabija, 2021). However, a regulation
their method of preparation as hard and short dough. Products such as limiting the amount of acrylamide in foods is expected to be published in

* Corresponding author.
E-mail address: vgokmen@hacettepe.edu.tr (V. Gökmen).

https://doi.org/10.1016/j.foodchem.2022.134224
Received 3 April 2022; Received in revised form 1 September 2022; Accepted 10 September 2022
Available online 13 September 2022
0308-8146/© 2022 Elsevier Ltd. All rights reserved.
S. Gazi et al. Food Chemistry 402 (2023) 134224

the near future, and for this purpose, acrylamide benchmark levels for 100 mL of deionized water, respectively. Syringe filters (nylon, 0.45 µm)
foods prepared by the European Union have been determined to assist and pH calibration solutions at pH 4 and 7 were from IsoLab (Wertheim,
food manufacturers in mitigation of acrylamide (The European Com­ Germany). Oasis MCX cartridges were obtained from Waters (Millford,
mission, 2017). According to this regulation, the benchmark level for MA, USA). The SeQuant ZIC-HILIC (150 × 4.6 mm, 3.5 μm) column was
biscuits and wafers is 350 µg/kg, and the benchmark level for crackers purchased from Merck (Darrmstadt, Germany) and Atlantis C18 (150
with the exception of potato-based crackers is 400 µg/kg (The European mm × 4.6 mm, 5 μm) column was purchased from Waters (Millford, MA,
Commission, 2017). USA). Deionized water was used though out the experiments (0.55 μS/
There are different strategies for mitigation of acrylamide in bakery cm).
products. These are generally classified as agronomy, formulation, and
process-based strategies (Food Drink Europe, 2019; JECFA, 2007). In 2.2. Preparation of the dough and bakery products
agronomy-based strategies, the aim is generally to produce cereals with
low asparagine and reducing sugar content (Food Drink Europe, 2019). The formulations of sweet/semi-sweet hard dough with low fat and
Strategies related to formulation change are using refined flour instead high water content (rotary cut biscuit doughs), soft doughs with low
of whole grain flour, optimizing water and fat content, changing the water and high fat content (rotary molded biscuit doughs), and wire cut
baking agents, adding organic acids, changing the type of sugar, adding cookie doughs were from a local company. Rotary cut crackers (pretzel
amino acids, adding cations, adding antioxidants and polyphenols sticks) and wafer batter were prepared as in the method defined by
(Capuano et al., 2009; Capuano, Garofalo, Napolitano, Zielinski, & Manley (2001) with some modifications. The preparation of the dough
Fogliano, 2010; Gökmen, Açar, Serpen, & Morales, 2008; Gökmen & of the bakery products as well as their physical properties (initial pH and
Şenyuva, 2006, 2007; Xu, Oruna-Concha, & Elmore, 2016; Zhang & water activity values) and their baking conditions were given in Fig. 1.
Zhang, 2008). Strategies depending on the changes in the process are Rotary cut biscuit doughs was prepared according to all-in-one
using low thermal load, using new heat treatment methods, and mixing method and all ingredients (including the asparaginase
fermentation (Anese, Sovrano, & Bortolomeazzi, 2007; Fredriksson, enzyme) mixed in the mixer at once (Kitchen aid artisan mixer, Benton
Tallving, Rosén, & Åman, 2004; Palazoǧlu & Gökmen, 2008). Some of Harbor, MI, USA). The ingredients were as follows: wheat flour, short­
these acrylamide reduction strategies cause significant losses in aroma, ening, powdered sugar, invert sugar, protease, sodium bicarbonate,
taste, color, and texture of the products (Bartkiene et al., 2013; Masi, ammonium bicarbonate, sodium acid pyrophosphate, NaCl, ethyl
Dinnella, Barnabà, Navarini, & Monteleone, 2013; Xu et al., 2016). vanillin, and water. To investigate the effect of process parameters on
Usage of asparaginase stands out as an acrylamide reduction strat­ asparaginase activity, the following treatments were applied: increasing
egy. L-asparaginase (E.C.3.5.1.1) is an enzyme that belongs to the amino the enzyme dosage (which was indicated shortly as ASNU in the appli­
acid amidohydrolase enzyme class and classified as GRAS (Generally cations stands for ASNU/kg flour), adding a dough resting period,
Recognized as Safe) (Anese, Suman, & Nicoli, 2009). Asparaginase hy­ increasing the dough resting time (RT) and/or temperature, increasing
drolyzes asparagine to aspartic acid, thereby reduces acrylamide for­ the mixing time (MT) and speed (MS), and adding shortening (S) to the
mation very efficiently (Hendriksen, Kornbrust, Ostergaard, & Stringer, mixing medium after a period of mixing time. The details of the treat­
2009). It has some advantages compared to other reduction strategies ments are given in Table 1. Rotary cut biscuit doughs were cut and
because it could achieve very high (>99 %) acrylamide reductions shaped with standard circular molds (thickness of 2 mm and diameter of
depending on the type of the product and it does not affect the sensory 44.5 mm) and six pieces of biscuit dough were placed in a conventional
quality of the product (Amrein, Schönbächler, Escher, & Amadò, 2004; oven (Memmert UN 55, Schwabach, Germany) and baked at 230 ◦ C for
Kumar, Shimray, Indrani, & Manonmani, 2014; Pedreschi, Kaack, & 8.5 min.
Granby, 2008; Zyzak et al., 2003). Creaming mixing was used for the preparation of the rotary molded
The number of studies on the use of asparaginase enzyme in bakery biscuit dough. The ingredients were as follows: wheat flour, shortening,
products is very limited. Effectiveness of asparaginase in dough could powdered sugar, invert sugar, sodium bicarbonate, ammonium bicar­
depend on the dosage of asparaginase in dough, pH, and water activity bonate, sodium acid pyrophosphate, lecithin, NaCl, ethyl vanillin, and
of dough as well as processing-related factors such as dough resting water. Firstly, the cream was formed by mixing shortening and sugar
temperature, time, dough mixing procedure etc. Therefore, this study and then water-soluble ingredients were added. In the last step, flour
aims to investigate the effect of asparaginase enzyme for the mitigation was added together with the asparaginase enzyme to make the dough.
of acrylamide in different bakery products (rotary cut biscuits, rotary Asparaginase treatments applied were increasing the enzyme dosage,
molded biscuits, wire cut cookies, crackers, and wafers) by using adding a dough resting period, increasing the dough resting time and/or
asparaginase enzyme in dough in different dosages and under different temperature, and changing the mixing procedure (MPC) of the in­
dough processing conditions. gredients (Table 1). To change the mixing procedure of the ingredients,
the water-soluble ingredient mixture and flour containing enzyme were
2. Materials and methods mixed first and then the prepared cream was added to make the dough.
In the application of 2000 ASNU + NaHCO3, sodium bicarbonate was
2.1. Chemicals and consumables added with flour instead of with the water-soluble ingredients. A total of
6 pieces of rotary molded biscuit dough were shaped with standard
The wheat flour, shortening, potassium metabisulfite, invert sugar, circular molds (thickness of 2 mm and diameter of 44.5 mm). They were
powdered sugar, sodium hydroxide, ammonium bicarbonate, sodium placed on the baking tray and baked at 210 ◦ C for 8.5 min.
bicarbonate, sodium acid pyrophosphate, lecithin, NaCl, ethyl vanillin, The wire cut cookie dough was also prepared by the creaming
and protease enzyme used to prepare the dough were supplied by Eti method. The ingredients were as follows: wheat flour, shortening,
(Eskişehir, Turkey). Commercial asparaginase enzyme with an activity powdered sugar, invert sugar, sodium bicarbonate, ammonium bicar­
of 3500 ASNU/g was obtained from Novozymes (Bagsvaerd, Denmark). bonate, sodium acid pyrophosphate, lecithin, NaCl, ethyl vanillin, and
Acrylamide (99 %), asparagine (98 %), potassium hexacyanoferrate water. Asparaginase enzyme was added to the doughs other than con­
(III), zinc sulfate, acetonitrile (gradient grade), were purchased from trol. To increase the efficiency of the asparaginase, a dough resting
Sigma (Deisenhofen, Germany). Deuterated acrylamide was obtained period was applied, the enzyme dosage, the dough resting time and/or
from Toronto Research Chemicals Inc. (North York, Canada). Formic temperature was increased, and the mixing procedure of ingredients was
acid (98 %) and methanol were purchased from Merck (Darmstadt, changed (Table 1). The mixing procedure change of the ingredients was
Germany). The Carrez I and Carrez II solutions were obtained by dis­ applied as in the case of rotary molded biscuit dough. A total of 6 pieces
solving 15 g potassium hexacyanoferrate (III) and 30 g zinc sulfate in of wire cut cookie dough was shaped with the same standard circular

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S. Gazi et al. Food Chemistry 402 (2023) 134224

Fig. 1. Preparation of the doughs of different bakery products and their baking conditions.

molds and baked at 210 ◦ C for 8 min. modifications after a triple-stage extraction previously described by
All in one mixing method was used for the preparation of rotary cut Gökmen, Morales, Ataç, Serpen, & Arribas-Lorenzo (2009). A 10 mM
cracker dough. The ingredients were as follows: wheat flour, shortening, formic acid solution containing 20 µg/kg of d3-acrylamide was prepared
ammonium bicarbonate, NaCl, potassium metabisulfite, and water as the extraction solution. In the first step of extraction, 0.5 mL Carrez I,
(Manley, 2001). The asparaginase treatments were increasing the 0.5 mL Carrez II, and 9 mL extraction solution were added onto 1 g
enzyme dosage, adding a dough resting period, increasing the dough sample and they were mixed in a mixer for 4 min. Then, the supernatant
resting temperature (Table 1). The pasta production apparatus of the of the sample was removed and collected in a tube after the centrifu­
mixer was used to prepare crackers which have 2 mm diameter and 80 gation for 3 min at 6080 × g. In the second step of the extraction, 5 mL
mm length. A total of 24 rotary cut cracker dough was placed on the extraction solution was added onto the pellet, and they were mixed for 4
baking tray and NaOH solution (1 %, w/v) was sprayed onto them. After min. Then, the supernatant was removed and collected in the tube after
then, the rotary cut cracker doughs were baked at 210 ◦ C for 9 min. the centrifugation at 6080 × g for 3 min. The third step of the extraction
Wafer batter was prepared by all in one mixing method by using had the same stages as the second step. All the supernatants combined in
wheat flour, shortening, sodium bicarbonate, lecithin, NaCl, and water the tube mixed for 2 min and then transferred to an Eppendorf tube to be
(Manley, 2001). The asparaginase treatments were increasing the stored until the analysis at − 40 ◦ C. The Eppendorf tube was centrifuged
enzyme dosage, adding a dough resting period, increasing the dough at 10000 × g for 3 min after thawing and the supernatant was passed
resting time, and/or temperature (Table 1). The wafer batter was not through a preconditioned Oasis MCX cartridge. The clear extracts
baked, only the dough was stored at − 40 ◦ C until the asparagine transferred into vials were analyzed by using Waters Acquity H Class
analysis. UPLC system (Millford, MA, the USA) connected to a triple quadrupole
In treatments with a resting period, the dough was covered with mass detector with electrospray ionization. Atlantis T3 column (4.6
stretch film. A portion of the dough was immediately placed in the x150 mm, 3 µm) was used for the analysis. 10 mM formic acid in water
freezer at − 40 ◦ C to inhibit asparaginase activity and stored until the was used as the mobile phase in the system at a flow rate of 0.2 mL/min
analysis. All baking experiments were performed twice. The bakery at 25 ◦ C. The electrospray source had the following properties: capillary
products taken out of the oven were cooled at room temperature for half voltage of 2.00 kV; cone voltage of 22 V; extractor voltage of 4 V; source
an hour, packaged and stored at room temperature until the analysis. temperature of 120 ◦ C; desolvation temperature of 400 ◦ C; and des­
olvation gas (nitrogen) flow of 900 L/h. The flow rate of the collision gas
2.3. Analysis of acrylamide (argon) was set to 100 L/h. Quantification of acrylamide was performed
by using the fragmentation ion (m/z 55) of the precursor ions of m/z 72.
Acrylamide analysis of the bakery products was done with some Quantification of d3-acrylamide was performed by using the

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S. Gazi et al. Food Chemistry 402 (2023) 134224

Table 1 tube and stored. In the second step of the extraction, 5 mL extraction
Enzyme applications in rotary cut, rotary molded, wire cut, cracker and batter solution was added onto the pellet, and they were mixed for 5 min. The
type of doughs for bakery products. supernatant was transferred to the tube after centrifugation at 6080 × g
Bakery Products ASNU Applications* for 3 min. The third stage of the extraction had the same steps as the
Rotary cut biscuits 1000 ASNU
second stage, the supernatants were combined, mixed, and transferred
2000 ASNU to an Eppendorf tube. Then, the Eppendorf tubes were centrifuged at
3000 ASNU 10000 × g for 3 min. After then, the samples were diluted 1:1 (v/v) with
1000 ASNU + 15 min RT acetonitrile to a final acetonitrile content of 75 % and centrifuged at
2000 ASNU + 15 min RT
10000 × g for 3 min. The supernatant was passed through a 0.45 μm
3000 ASNU + 15 min RT
2000 ASNU + 30 min RT nylon filter and taken into vials. The asparagine was analyzed by Waters
2000 ASNU + 15 min × 37 ◦
C RT Acquity H Class UPLC system (Millford, MA, the USA) coupled with a
2000 ASNU + MS triple quadrupole mass detector with electrospray ionization.
2000 ASNU + MT SeQuant® ZIC®-HILIC column (150 × 4.6 mm, 3.5 μm) was used for the
2000 ASNU + MS × MT
2000 ASNU + S
analysis. The mobile phases were 0.1 % formic acid in water (A) and 0.1
Rotary molded biscuits 2000 ASNU % formic acid in acetonitrile (B). A gradient elution program was
2000 ASNU + 15 min RT applied which was 20:80 (A:B) for 2 min, 50:50 (A:B) for 5 min, 20:80
2000 ASNU + 15 min × 37 C RT (A:B) for 3 min. The total run time was 10 min and the flow rate was 0.5

2000 ASNU + NaHCO3


mL/min. The column temperature was 40 ◦ C. The electrospray source
2000 ASNU + MPC
5000 ASNU + 30 min RT had the following properties: capillary voltage of 3.5 kV; cone voltage of
Wire cut cookies 1000 ASNU 20 V; extractor voltage of 3 V; source temperature of 120 ◦ C; desolvation
2000 ASNU temperature of 370 ◦ C; and desolvation gas (nitrogen) flow of 900 L/h.
3000 ASNU The quantification of asparagine was performed by using the fragmen­
5000 ASNU
tation of the precursor ion of m/z 133 to m/z 116. The asparagine
7000 ASNU
9000 ASNU standards used for the calibration curve were prepared at the levels of
12000 ASNU 0.1, 0.2, 0.5, 1, 2 mg/L and the extraction solvent was injected as blank.
1000 ASNU + 15 min RT The results were given as mg asparagine/kg sample.
2000 ASNU + 15 min RT
2000 ASNU + 30 min RT
3000 ASNU + 15 min RT
5000 ASNU + 15 min RT
2.5. Measurement of spread ratio
7000 ASNU + 15 min RT
9000 ASNU + 15 min RT The spread ratio was calculated as the ratio of the diameter to the
9000 ASNU + 15 min × 37 ◦
C RT height. The diameter and height of the samples were measured with a
12000 ASNU + 15 min RT
digital caliper. Two samples were taken from each bakery product and
2000 ASNU + MPC
5000 ASNU + MPC measurements were taken from 3 different points of the samples.
9000 ASNU + MPC
Crackers 2000 ASNU
3000 ASNU 2.6. Measurement of color
2000 ASNU + 15 min RT
3000 ASNU + 15 min RT
2000 ASNU + 15 min × 37 ◦
C RT
Color measurements were performed by using image analysis pre­
Wafers 1000 ASNU viously described by Mogol & Gökmen (2014). The results were given as
2000 ASNU L*a*b* values. Measurements were performed in two replicates.
1000 ASNU + 15 min RT
2000 ASNU + 15 min RT
2000 ASNU + 30 min RT
2.7. Measurement of pH
1000 ASNU + 15 min × 37 ◦
C RT

*ASNU: Amount of L-asparaginase that syntheses one micromole of ammonia per A 10 mL portion of deionized water was added onto 1 g dough
minute under standard conditions per kg flour. sample, and it was mixed in the shaker (Heidolph, Schwabach, Ger­
S: Shortening, RT: Resting Time, MS: Mixing Speed, MT: Mixing Time, MPC:
many) for 15 min. After then, the sample was centrifuged in a centrifuge
Mixing Procedure Change.
(Hettich Universal 320, Massachusetts, USA) at 6080 × g for 3 min. pH
measurement was made from the supernatant by using a pH meter
fragmentation ion (m/z 58) of the d3-acrylamide (m/z 75). The cali­ (Mettler & Toledo S220-K SevenCompact, Greifensee, Switzerland).
bration curve was prepared at the levels of 1, 2, 5, 10, 20 µg/L and the Measurements were performed in two replicates.
extraction solvent was injected as blank. The results were reported as µg
acrylamide/kg sample.
2.8. Measurement of water activity

2.4. Analysis of asparagine The dough was weighed as 1 g and loaded into the cell of a water
activity measuring device (Novasina LabTouch-aw meter, Lachen,
Asparagine analysis in the dough samples was performed by some Switzerland). Measurements were performed at 27 ◦ C in two replicates.
modifications according to method previously described by Kocadağlı,
Özdemir, & Gökmen (2013). A triple-stage extraction procedure was
applied. An extraction solution containing 0.1 % formic acid in aceto­ 2.9. Statistical analysis
nitrile:water (1:1, v/v) was prepared to both extract the free asparagine
from the matrix and to stop the asparaginase activity. In the first stage of All data were subjected to one way ANOVA analysis of variance and
the extraction, 10 mL of extraction solution was added onto 1 g sample, Tukey’s test using SPSS version 22. statistical program (IBM, 2013) to
and they were mixed in a mixer for 20 min. Then, the supernatant ob­ reveal the similarities and differences between samples in all experi­
tained after centrifugation at 6080 × g for 3 min was taken into another mental results. Differences at p < 0.05 were considered as significant.

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S. Gazi et al. Food Chemistry 402 (2023) 134224

3. Results and discussion ASNU + 15 min RT treatment (96 %) where significant changes were
observed (p < 0.05) compared to 3000 ASNU treatment (80 %). Addi­
3.1. Effects of asparaginase on asparagine and acrylamide reductions tionally, dough resting time did not change the asparagine content of the
asparaginase applied rotary cut biscuit dough (p > 0.05). Although the
3.1.1. Rotary cut biscuit and dough difference in the asparagine content of 3000 ASNU + 15 min RT and
The acrylamide concentration (µg/kg sample) and acrylamide 3000 ASNU treatments was low, the difference in their acrylamide
reduction (%) in rotary cut biscuits (sweet/semi-sweet hard dough with content and acrylamide reduction was higher indicating that even small
low fat and high water content) after enzyme treatments are given in amount of change in the asparagine content of the dough may result in
Table 2. After application of 1000, 2000, and 3000 ASNU/kg flour higher changes in acrylamide content of the biscuits. Therefore, it could
asparaginase enzyme dosages to the rotary cut biscuit dough, 35 %, 65 be said that adding a dough resting period after asparaginase application
%, and 80 % acrylamide reduction was achieved, respectively. As the could be necessary for enzyme to show its activity. It could be suggested
enzyme dosage applied to rotary cut biscuit dough was increased, the that acrylamide can be reduced in rotary cut biscuits by selecting
formation of acrylamide was mitigated significantly (p < 0.05). Simi­ appropriate asparaginase dosage and resting the dough after enzyme
larly, asparagine reductions obtained were 68 %, 95 %, and 99 % after treatment. In a study conducted by Kukurová, Ciesarová, Mogol, Açar, &
1000 ASNU, 2000 ASNU, and 3000 ASNU applications, respectively. Gökmen (2013), asparaginase enzyme (500 U/kg flour) was added to
More asparagine converted to aspartic acid when the dosage of aspar­ cookie dough and the dough without resting and with 15 min resting
aginase increased as there was still asparagine in the dough. Therefore, time was baked at 205 ◦ C for 11 and 15 min. They found that acrylamide
acrylamide reduction was more effective when 3000 ASNU/kg flour reduction was higher when the dough rested, compared to the cookies
enzyme dosage applied to the rotary cut biscuit dough. prepared without resting the dough at both baking conditions.
Adding dough resting period after enzyme application to dough did To reveal the effect of prolonging the dough resting time on acryl­
not make any significant change in the acrylamide except for 3000 amide reduction in rotary cut biscuits, the resting time of the dough was

Table 2
Acrylamide content (µg/kg sample) and acrylamide reduction (%) in biscuits and asparagine concentration (mg/kg dough) and asparagine reduction (%) in biscuit
dough after asparaginase enzyme applications.
Bakery Products ASNU Applications* Acrylamide (µg/kg) Acrylamide reduction (%) Asparagine (mg/kg) Asparagine reduction (%)

Rotary cut biscuit dough Control 1672 ± 74a – 122.7 ± 12a –


1000 ASNU 1086 ± 29b 35 40.2 ± 7.3b 68
2000 ASNU 588 ± 32de 65 6.6 ± 1.8c 95
3000 ASNU 330 ± 42f 80 1.5 ± 0.4c 99
1000 ASNU + 15 min RT 933 ± 2bc 44 19.2 ± 1.6bc 85
2000 ASNU + 15 min RT 398 ± 42ef 76 2.1 ± 0.3c 98
3000 ASNU + 15 min RT 67 ± 16 g 96 0.2 ± 0.3c 100
2000 ASNU + 30 min RT 404 ± 47ef 76 4.9 ± 0.3c 96
2000 ASNU + 15 min × 37 ◦ C RT 262 ± 103 fg 84 1.1 ± 0.6c 99
2000 ASNU + MS 790 ± 76 cd 53 10 ± 0.1c 92
2000 ASNU + MT 720 ± 16 cd 57 7.3 ± 2.7c 94
2000 ASNU + MS × MT 774 ± 126 cd 54 5.6 ± 1.3c 96
2000 ASNU + S 820 ± 14 cd 51 13.8 ± 2.5c 89

Rotary molded biscuit dough Control 423 ± 71a – 113.5 ± 2.3ab –


2000 ASNU 399 ± 22a 6 113.3 ± 4.5ab –
2000 ASNU + 15 min RT 438 ± 9a – 113.8 ± 2.1ab –
2000 ASNU + 15 min × 37 ◦ C RT 496 ± 5a – 103.0 ± 13.2abc 9
2000 ASNU + NaHCO3 479 ± 132a – 117.2 ± 5.5a –
2000 ASNU + MPC 412 ± 109a 3 87.6 ± 2.1c 23
5000 ASNU + 30 min RT 500 ± 75a – 90.4 ± 3.2bc 20

Wire cut cookie dough Control 884 ± 118ab – 129.3 ± 10.3a –


1000 ASNU 872 ± 31ab 1 116.2 ± 1.2ab 10
2000 ASNU 935 ± 127a – 105.6 ± 4.3abc 18
3000 ASNU 797 ± 26abc 10 102.0 ± 7.2abcd 21
5000 ASNU 616 ± 104bcdef 30 100.9 ± 12.7abcd 22
7000 ASNU 528 ± 36cdef 40 90.3 ± 4.4bcde 30
9000 ASNU 623 ± 73bcdef 30 87.0 ± 2.4bcde 33
12000 ASNU 557 ± 11cdef 37 90.6 ± 14.4bcde 30
1000 ASNU + 15 min RT 862 ± 130ab 2 116.9 ± 1.6ab 9
2000 ASNU + 15 min RT 774 ± 34abcd 12 101.9 ± 1.4abcd 21
2000 ASNU + 30 min RT 712 ± 0.1abcde 19 96.0 ± 0.9abcd 26
3000 ASNU + 15 min RT 657 ± 27bcdef 26 104.1 ± 9.8abc 19
5000 ASNU + 15 min RT 542 ± 29cdef 39 78.7 ± 13.7cde 39
7000 ASNU + 15 min RT 469 ± 38ef 47 73.3 ± 10.8cde 43
9000 ASNU + 15 min RT 480 ± 82ef 46 68.5 ± 3.2de 47
9000 ASNU + 15 min × 37 ◦ C RT 443 ± 50ef 50 57.2 ± 11.4e 56
12000 ASNU + 15 min RT 505 ± 9def 43 72.5 ± 8.6cde 44
2000 ASNU + MPC 552 ± 29cdef 38 104.9 ± 1.0abc 19
5000 ASNU + MPC 406 ± 20f 54 88.3 ± 12.1bcde 32
9000 ASNU + MPC 515 ± 8def 42 97.7 ± 4.9abcd 24

*ASNU: Amount of L-asparaginase that syntheses one micromole of ammonia per minute under standard conditions per kg flour.
S: Shortening, RT: Resting Time, MS: Mixing Speed, MT: Mixing Time, MPC: Mixing Procedure Change. Uppercase letter indicates the statistically significant dif­
ferences (p < 0.05) in the columns for each biscuit type according to Tukey’s test.

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increased from 15 min to 30 min. No difference was found in the significant reduction of acrylamide in the wire cut cookies was observed
acrylamide contents of the rotary cut biscuits after 2000 ASNU + 15 min at low dosages and the reduction was limited at high dosages. In a study
RT (76 %) and 2000 ASNU + 30 min RT (76 %) applications to the by Huang, Liu, Sun, & Yan (2013), 0.5 U/g flour, 1 U/g flour, 2 U/g
dough (p > 0.05). There was also no significant change in their aspar­ flour, 10 U/g flour, and 100 U/g flour asparaginase enzyme dosage was
agine content (p > 0.05). Increase in the dough resting time had no effect applied to short dough biscuit, and as the enzyme dosage increased,
on acrylamide mitigation as 15 min already enough for the interaction of more mitigation in acrylamide formation was achieved until a certain
enzyme and substrate in the rotary cut biscuit dough. enzyme dosage. While the highest acrylamide reduction was 90 % at 10
To understand the effect of dough resting temperature on acrylamide U/g flour dosage, the difference between the 100 U/g flour and 10 U/g
reduction, dough resting temperature was increased from 25 ◦ C to 37 ◦ C. flour treatments was reported to be insignificant (p > 0.05).
The acrylamide reduction after 2000 ASNU + 15 min RT (76 %) and There was no significant difference in acrylamide content of the wire
2000 ASNU + 15 min × 37 ◦ C RT (84 %) applications was not statisti­ cut cookies whose dough was treated with asparaginase and have resting
cally significant (p > 0.05). In parallel to acrylamide reduction, there time (15 min) at the same asparaginase dosage (p > 0.05). Additionally,
was no statistically significant difference (p > 0.05) in their asparagine the difference between the asparagine concentration of the dough that
contents. have a resting time (15 min) and with no resting time at the same dos­
To reveal the effect of increasing the dough mixing time and speed on ages was insignificant (p > 0.05). This can be explained by the fact that
mitigation of acrylamide formation, 2000 ASNU + MS, 2000 ASNU + the resting period was not effective in this biscuit type since the enzyme
MT, 2000 ASNU + MS × MT treatments were applied to dough. After could not work effectively enough.
these applications the acrylamide content of the rotary cut biscuits The absence of a significant difference between 2000 ASNU + 30 min
decreased by 53 %, 57 % and 54 %, respectively. No statistically sig­ RT (19 %) treatment and 2000 ASNU + 15 min RT (12 %) in their
nificant difference was found in the asparagine concentration of the acrylamide content (p > 0.05) showed that the increase in resting time
dough after 2000 ASNU + MS, 2000 ASNU + MT, 2000 ASNU + MS × was not effective in reducing acrylamide formation. Consistent with the
MT treatments (p > 0.05) compared to 2000 ASNU application. Addi­ acrylamide results, the difference in asparagine reduction in the dough
tionally, there was no significant difference in acrylamide content of the after 2000 ASNU + 30 min RT (26 %) and 2000 ASNU + 15 min RT (21
biscuits after these applications and 2000 ASNU application (p > 0.05) %) treatments was not significant (p > 0.05).
indicating that increase in mixing speed and/or time did not have a There was no significant difference in the acrylamide content of wire
reducing effect on acrylamide formation in rotary cut biscuits. cut cookies after 9000 ASNU + 15 min × 37 ◦ C treatment and 9000
To address the question whether the enzyme and substrate interac­ ASNU + 15 min RT treatment applied to dough at room temperature (p
tion would occur easier when the shortening was added to the matrix at > 0.05). No significant difference was observed between the asparagine
the final stage of mixing, the ingredients other than shortening was reduction (56 %) of 9000 ASNU + 15 min × 37 ◦ C RT application and
mixed and the shortening was added at the 8th min of mixing period. the asparagine reduction (47 %) of 9000 ASNU + 15 min application (p
Acrylamide content of the rotary cut biscuits was not different from each > 0.05). Hence, it could be said that increase in the resting temperature
other after 2000 ASNU + S and 2000 ASNU applied to dough (p > 0.05). of the wire cut cookie dough matrix did not lead to a decrease in
The difference in the asparagine reduction of the dough after 2000 acrylamide.
ASNU + S (89 %) and 2000 ASNU (95 %) treatments was also insig­ To reveal the effect of mixing procedure, 2000 ASNU + MPC, 5000
nificant (p > 0.05). Anese, Quarta, Peloux, & Calligaris (2011) reported ASNU + MPC, and 9000 ASNU + MPC were applied to wire cut cookie
that the presence of fat in the food matrix limited the association be­ dough and acrylamide reductions were 38 %, 54 %, and 42 % in wire cut
tween enzyme and substrate and using hydrogel instead of fat allowed cookies, respectively. However, the difference between the acrylamide
easier interaction of enzyme and substrate in the food matrix. This result content of these applications and those of the enzyme applications
showed that, on contrary to expectations, the shortening did not have a whose mixing procedure was not modified was insignificant (p > 0.05).
negative effect on enzyme and substrate interaction. It was concluded that addition of water-soluble ingredients and enzyme
containing flour first and then cream had no effect on acrylamide con­
3.1.2. Rotary molded biscuit and dough tent compared to application of regular creaming method in wire cut
Acrylamide content of rotary molded biscuits and asparagine content cookie dough.
of rotary molded biscuit dough (soft doughs with low water and high fat
content) after asparaginase applications were presented in Table 2. No 3.1.4. Rotary cut crackers and dough
significant decrease in acrylamide content of the rotary molded biscuits As a result of the asparaginase applications performed to observe the
was observed after any of the asparaginase applications compared to effect of enzyme dosage to rotary cut cracker dough, significant acryl­
control (p > 0.05). This could be attributed to the limited water content amide reductions from 45 % (2000 ASNU/kg flour) to 79 % (3000
of the rotary molded biscuit dough that did not let asparaginase to be ASNU/kg flour) were achieved (p < 0.05) in rotary cut crackers
active (Fig. 1). Similarly, there was no statistically significant difference (Table 3). This reduction indicated that the dosage of asparaginase had a
in asparagine content of the dough after any of the applications except positive effect in mitigation of acrylamide in rotary cut crackers. In a
for 2000 ASNU + MPC (p > 0.05). Even though a 23 % reduction in study conducted by Kumar et al. (2014), different dosages of aspar­
asparagine was achieved in 2000 ASNU + MPC application, the effect of aginase (50 U, 100 U, 200 U, and 300 U) enzymes were applied to sweet
the same application on mitigation of acrylamide formation was very breads, whose composition was as simple as rotary cut crackers, and it
limited. was revealed that the amount of acrylamide formed after cooking
decreased as the enzyme dosage increased. The highest percentage of
3.1.3. Wire cut cookie and dough acrylamide reduction in both the crust and crumb of the sweet bread was
There was no significant change in acrylamide content of the wire cut reported to be 97 % and 73 % when the highest dosage of 300 U applied,
cookies when the dough was treated with asparaginase dosages up to respectively.
7000 ASNU/kg flour (p > 0.05) and the reduction was up to 40 % The difference in the asparagine reduction after applications with
(Table 2). After applying 12000 ASNU to the dough, the reduction of resting period (2000 ASNU + 15 min RT (67 %) and 3000 ASNU + 15
acrylamide in wire cut cookies (37 %) was different from the control (p min RT (80 %)) and the applications with no resting time (2000 ASNU
< 0.05). There was no statistically significant difference in asparagine and 3000 ASNU) was insignificant (p > 0.05). 81 % and 93 % reductions
concentration of the dough after enzyme application up to 12000 ASNU/ in asparagine concentrations of rotary cut cracker dough were achieved
kg flour (p > 0.05). This indicated that the asparaginase enzyme was not after 2000 ASNU + 15 min RT and 3000 ASNU + 15 min RT treatments,
optimally active in the wire cut cookie dough matrix. Therefore, no respectively (p > 0.05). The reason for the dough resting time to be

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S. Gazi et al. Food Chemistry 402 (2023) 134224

Table 3
Acrylamide content (µg/kg sample) and acrylamide reduction (%) in rotary cut cracker and asparagine concentration (mg/kg dough) and asparagine reduction (%) in
rotary cut cracker dough and wafer batter after asparaginase enzyme applications.
Bakery Products ASNU Applications* Acrylamide (µg/kg) Acrylamide reduction (%) Asparagine (mg/kg) Asparagine reduction (%)

Rotary cut cracker dough Control 1377 ± 129a – 126.1 ± 8.2a –


2000 ASNU 757 ± 173b 45 26.2 ± 11.9b 79
3000 ASNU 288 ± 76c 79 12.0 ± 5.8b 90
2000 ASNU + 15 min RT 458 ± 122bc 67 24.1 ± 0.5b 81
3000 ASNU + 15 min RT 279 ± 45c 80 8.5 ± 1.5b 93
2000 ASNU + 15 min × 37 ◦ C RT 491 ± 72bc 64 16.2 ± 6.2b 87

Wafer batter Control – – 137.0 ± 5.9a –


1000 ASNU – – 4.7 ± 1.3b 97
2000 ASNU – – 6.4 ± 0.6b 95
1000 ASNU + 15 min RT – – 6.0 ± 0.3b 96
2000 ASNU + 15 min RT – – 5.6 ± 0.4b 96
2000 ASNU + 30 min RT – – 5.6 ± 1.0b 96
1000 ASNU + 15 min × 37 ◦ C RT – – 4.8 ± 0.1b 96

*ASNU: Amount of L-asparaginase that syntheses one micromole of ammonia per minute under standard conditions per kg flour.
RT: Resting Time. Uppercase letter indicates the statistically significant differences (p < 0.05) in the columns according to Tukey’s test.

ineffective in acrylamide reduction of rotary cut crackers might be the Gökmen, (2020), medium and high positive correlations (R2 = 0.45,
inactivation of asparaginase enzyme due to 1 % NaOH application to the 0.48, 0.90) were found between the asparagine content of biscuits ob­
surface of the dough. tained from different cereal flours and the formation of acrylamide.
There was no significant difference in the acrylamide content of the
rotary cut crackers after 2000 ASNU + 15 min and 2000 ASNU + 15 min 3.3. Effects of dough conditions on the effectiveness of asparaginase
× 37 ◦ C RT treatments (p > 0.05). Similarly, the difference in asparagine
content of dough after 2000 ASNU + 15 min × 37 ◦ C RT (87 %) and 3.3.1. Water activity
2000 ASNU + 15 min (81 %) treatments was not significant (p > 0.05) Water activity levels of dough types were given in Fig. 1. Wafer
which indicated that dough resting temperature did not affect aspar­ batter had the highest water activity value (0.97 ± 0.01). The water
aginase activity in rotary cut cracker dough. activity value of rotary cut cracker dough was 0.92 ± 0.01 and rotary
cut biscuit dough was 0.85 ± 0.02, respectively. The rotary molded
3.1.5. Wafer batter biscuit dough had the lowest water activity (0.70 ± 0.01) and there was
Asparagine content of 1000 ASNU (97 %) and 2000 ASNU (95 %) no significant difference in water activity values of the rotary molded
applications in wafer batters was not different from each other (p > biscuit dough and the wire cut cookie dough (0.74 ± 0.01) (p > 0.05).
0.05) (Table 3). It was found that the increase in asparaginase dosage did Asparaginase enzyme was most effectively active in the wafer batter
not affect the mitigation of asparagine because the asparaginase enzyme with the highest water activity value, resulting in a 97 % reduction in
converted the asparagine in the dough to aspartic acid even at a dose of asparagine even at the lowest enzyme dosage of 1000 ASNU/kg flour. It
1000 ASNU/kg flour. was found that enzyme activity decreased as water activity decreased.
Asparagine reduction after 1000 ASNU + 15 min RT (96 %) and 2000 For instance, 30 % acrylamide reduction was achieved at 5000 ASNU/kg
ASNU + 15 min RT (96 %) applications compared to the applications at flour dosage in wire cut cookies, while a 65 % reduction was achieved at
the same dosages without a resting period were not different from each 2000 ASNU/kg flour in rotary cut biscuits which has higher water ac­
other (p > 0.05). Hence, it could be said that the dough resting period tivity than wire cut cookies. In addition, the asparaginase enzyme that
did not affect asparagine reduction as the enzyme already reduced did not have enough water for its activity in the rotary molded dough
asparagine at a high ratio without this period. could not provide any reduction in either asparagine or acrylamide.
The difference in asparagine mitigation in the wafer batter after 2000 Hendriksen et al. (2009) applied 1000 ASNU asparaginase to ginger
ASNU + 15 min RT (96 %) and 2000 ASNU + 30 min RT applications biscuits with different moisture contents. While a 90 % reduction in
(96 %) was insignificant (p > 0.05). It was shown that prolonging dough acrylamide formation was reported to achieved in the sample with the
resting time in wafer batter did not have a positive effect on asparagine highest moisture content (19 %), the reduction in acrylamide was
reduction. Moreover, increase in the dough resting temperature (1000 limited to 19 % in the sample with the lowest moisture content (13 %).
ASNU + 15 min and 1000 ASNU + 15 min × 37 ◦ C RT) did not affect The reason for this situation was explained by the authors that as the
asparagine reduction in wafer batter. decrease in the mobility of asparaginase enzyme in the matrix and the
difficulty in interacting with the enzyme and the substrate due to the low
3.2. Interrelation between asparagine and acrylamide contents water content.

According to the results obtained in enzymatic applications, the 3.3.2. pH


correlation coefficients (R2) between asparagine in the dough and In the enzymatic treatment applied to rotary cut biscuit dough, ro­
acrylamide in rotary cut biscuits, rotary molded biscuits, wire cut tary molded biscuit dough, wire cut cookie dough, rotary cut cracker
cookies, and rotary cut crackers were found to be 0.74, 0.03, 0.64 and dough, and wafer batter, pH values varied from 8.38 to 8.54, 7.54 to
0.91, respectively. This situation revealed that there was a high positive 8.01, 7.43 to 8.14, 7.86 to 7.98, 6.98 to 7.02, respectively (Table S1-S5).
interrelation between asparagine content and acrylamide in all products The fact that there was no significant difference between the pH of the
except for the rotary molded dough biscuits where the enzyme was not enzymatic applications in these products in most of the applications
active during enzyme treatments of dough. Based on this positive indicating that pH had no effect on the activity of asparaginase enzyme
interrelation between asparagine and acrylamide, and when matrix ef­ in the studied bakery products.
fects were not considered, 97 % asparagine reduction in wafer batter In alkaline conditions (pH 8) the protonation of the amino group of
will be enough to mitigate acrylamide formation effectively also in asparagine accelerates the formation of acrylamide by interacting more
wafer. In the study conducted by Žilić, Aktağ, Dodig, Filipović, & with the carbonyl group (Rydberg et al., 2003). Additionally, the

7
S. Gazi et al. Food Chemistry 402 (2023) 134224

optimum pH of the commercial asparaginase enzyme, also used in this effective on the activity of the asparaginase enzyme than pH in these
study, was reported to be 7 (Xu et al., 2016). Considering the bakery bakery product types.
products in this study, their pH seems favorable for acrylamide forma­
tion but not exactly at the optimum pH value of asparaginase. Therefore,
one could expect that the decrease in asparagine will be limited and, 3.4. Effect of asparaginase on spread ratio and color
accordingly, less decrease will be achieved in the amount of acrylamide.
However, on the contrary to this expectation, pH differences in different After enzymatic treatments applied to rotary cut biscuit dough, ro­
product types did not affect acrylamide reduction. tary molded biscuit dough, wire cut cookie dough and rotary cut cracker
The pH of the dough of rotary cut crackers and rotary cut biscuits dough, spread ratio values varied from 5.7 to 6.0, 6.1 to 7.2, 6.5 to 7.8,
were slightly higher than the pH of the dough of rotary molded biscuits 35.9 to 36.1, respectively (Table S6-S9). Asparaginase applications did
and wire cut cookies. Normally, due to the above-mentioned reasons, not cause a significant difference in the spread ratio value of any bakery
more acrylamide reduction is expected as the pH of the rotary molded product compared to the control samples in most of the applications.
biscuit dough is lower. However, the high mitigation of acrylamide This showed that the application of asparaginase enzyme did not have a
formation in rotary cut crackers and rotary cut biscuits even in low negative effect on the size of the bakery products. Similarly, L*a*b*
asparaginase dosages was related to water activity which was more color values of bakery products showed no significant difference after
enzyme applications (Table S10-S13). The photos of the biscuits/

Fig. 2. Digital images of biscuits/cracker produced with the most effective enzyme applications in terms of asparagine and acrylamide mitigations for different
dough types.

8
S. Gazi et al. Food Chemistry 402 (2023) 134224

cracker were presented to compare the surface color of the control Göncüoğlu Taş: Conceptualization, Methodology, Validation, Investi­
samples and the samples that had the most acrylamide mitigation after gation, Writing - review & editing. Ahmet Görgülü: Methodology, Re­
enzyme application (Fig. 2). In the control sample of the rotary cut sources, Writing - review & editing. Vural Gökmen: Conceptualization,
biscuits, the L*, a*, b* values were 71, 4.1, 42, respectively, and they Methodology, Resources, Supervision, Writing - review & editing.
were 70, 4.4, 42 in the surface of the biscuit after the most effective
application (3000 ASNU + 15 min RT), respectively. The difference in
surface color values between control and after the most effective Declaration of Competing Interest
application of rotary cut biscuit dough was insignificant (p > 0.05).
Additionally, no difference in L*a*b* color values of the control (70, 5.0, The authors declare that they have no known competing financial
41, respectively) and after the most effective enzyme application, which interests or personal relationships that could have appeared to influence
was 5000 ASNU + MPC (66, 7.2, 43, respectively), was found for wire the work reported in this paper.
cut cookies (p > 0.05). In the control sample of the rotary cut crackers,
the L*, a*, b* color values were 71, 1.3, 32, respectively. The L*a*b* Data availability
color values of the rotary cut crackers were 71, 0.5, 32, respectively after
the most effective application, which was 3000 ASNU + 15 min RT, Data will be made available on request.
where no significant difference was found compared to control (p >
0.05). Accordingly, it was revealed that the application of asparaginase Appendix A. Supplementary data
enzyme did not have a negative effect on the surface color of bakery
products. In a study conducted by Anese et al. (2011), it was revealed Supplementary data to this article can be found online at https://doi.
that there was no significant difference in color of 900 U/kg aspar­ org/10.1016/j.foodchem.2022.134224.
aginase enzyme added sample and the sample without asparaginase
enzyme in short dough biscuits. Kukurová et al. (2013) prepared cookie
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