STATISTICAL PROCESS CONTROL STUDY (Centreless Grinder)

PART NAME
:
Excess Fuel Piston
PART NO.
: 9101-244B
SAMPLE SIZE :
50 Nos.
DATA COLLECTION: -

INSTRUMENT :
SPECIFIC
:
OPERATION
:

Mitutoya Micrometer
5.985 + 0.005
TURNED COMPONENT

L.COUNT
:
MACHINE
:
VERNIER CALIPER NO ;
U.T.L.

0.005
Centreless Grinder

5.990

SNO.

10

5.986
5.984
5.985
5.986
5.986

5.987
5.984
5.987
5.985
5.987

5.986
5.984
5.985
5.987
5.986

5.985
5.985
5.984
5.986
5.986

5.986
5.985
5.985
5.985
5.986

5.985
5.985
5.984
5.986
5.986

5.985
5.984
5.987
5.986
5.986

5.986
5.985
5.987
5.985
5.986

5.985
5.985
5.984
5.986
5.986

L.T.L.

5.985
5.985
5.985
5.986
5.986

XLARGE

5.9860

5.9860

5.9870

5.9870

5.9860

5.9860

5.9860

5.9870

5.9870

5.9860

Xmax. =

5.9870

XSMALL

5.9850

5.9840

5.9840

5.9840

5.9840

5.9850

5.9840

5.9840

5.9850

5.9840

Xmin.

5.9840

RANGE

0.0010

0.0010

0.0020

0.0030

0.0020

0.0020

R - BAR =

2
3
4

5.980

1.128

1.880

3.270

1.693

1.020

2.570

2.059

0.730

2.230

2.326

0.590

2.110

NOS.

NOS.

Design Centre ( D )

5.9850

Interval

0.000700

Selecting no. of classes

Starting Point

5.9840

No. of readings

50

Shift Of 'X-BAR' from 'D'

=
=

0.1000

0.000500

5.9826

5.9833

5.9833

5.9840

5.9840

5.9847

5.9847

5.9854

18

25

5.9854

5.9861

19

44

5.9861

5.9868

44

5.9868

5.9875

50

5.9875

5.9882

50

5.9882

5.9889

50

5.9889

5.9896

50

5.9896

5.9903

U.C.L.
L.C.L.

5.9850

CU. FREQ.

5.9826

AVG.

5.9855

FREQ.

5.9819

5.9865
5.9860

INTERVAL

X-CHART

5.9870

X-BAR

5.9845

14

NO. OF PARTS BELOW L.T.L.

5.9852
5.9854
5.9852
Specification Width(S)
=

16

3.270

NO. OF PARTS ABOVE U.T.L.

0.0020

5.9856

18

D4

2.560

0.00210

0.0030

5.9860

18

A2

1.123

5.9852 X - BAR = 5.9855

Index (K)={2 x (D-XBAR)/S} =

0.0030

20

D2

NOS.

5.9854
=

HISTOGRAM
19

SAMPLE

0.0020

0.0031

25/12/2007

NO.OF NON CONFORMING PART =

AVG.
5.9854
Process Width ( P )

5.9856
5.9858
0.010000

DATE:

5.9840

5.9835

12

5.9830
1

10

10

R- CHART

0.10

0.09

0.08

RANGE

0.07

U.C.L.

0.06

L.C.L

0.05

R-BAR

0.04

0.03

5.9826

5.9833

5.9882

5.9889

5.9896

5.9903

0
5.9819

5.9826

5.9840
5.9833

5.9847
5.9840

5.9854
5.9847

5.9861
5.9854

5.9868
5.9861

5.9875
5.9868

5.9875

5.9882

5.9889

5.9896

0.02

OWNER

5.986739

L.C.L.XBAR

5.984261

U.C.L.RBAR

=M15*R11

L.C.L.RBAR

0.01
0.00

PROCESS IS EXCELLENT

CONCLUSION : -

50

U.C.L.XBAR

10

Std.Dev."s"

0.00089

Cp=(S/6s)

1.88080

Cpk={1-K}xCp) =

1.69280

CHECKED BY

APPROVED BY

Mr. Kampta Prasad

Mr. Anish Bagga

STATISTICAL PROCESS CONTROL STUDY (POWDER COATING)

PART NAME
:
Spacer Washer
PART NO.
: 9101-183
SAMPLE SIZE :
50 Nos.
DATA COLLECTION: -

INSTRUMENT :
SPECIFIC
:
OPERATION
:

Mitutoya Vernier
2.175 + 0.035
TURNED COMPONENT

L.COUNT
:
MACHINE
:
VERNIER CALIPER NO ;
U.T.L.

0.01

2.21

SNO.

10

2.180
2.170
2.170
2.170
2.170

2.170
2.170
2.180
2.180
2.190

2.160
2.180
2.160
2.170
2.190

2.160
2.180
2.170
2.190
2.180

2.180
2.170
2.170
2.170
2.170

2.170
2.170
2.180
2.180
2.190

2.160
2.180
2.160
2.170
2.190

2.160
2.180
2.160
2.170
2.190

2.160
2.180
2.160
2.170
2.190

L.T.L.

2.160
2.180
2.170
2.190
2.180

XLARGE

2.1900

2.1800

2.1900

2.1900

2.1900

2.1800

2.1900

2.1900

2.1900

2.1900

Xmax. =

2.1900

XSMALL

2.1600

2.1700

2.1700

2.1600

2.1600

2.1700

2.1700

2.1600

2.1600

2.1600

Xmin.

2.1600

RANGE

0.0300

0.0100

0.0200

0.0300

0.0300

0.0300

R - BAR =

2
3
4

2.14

3.270

1.020

2.570

2.059

0.730

2.230

2.326

0.590

2.110

NOS.

NOS.

2.1750

Interval

0.006000

Selecting no. of classes

Starting Point

2.1600

No. of readings

50

Shift Of 'X-BAR' from 'D'

=
=

0.0286

0.001000

2.1480

2.1540

2.1540

2.1600

10

10

2.1600

2.1660

10

2.1660

2.1720

18

28

2.1720

2.1780

28

2.1780

2.1840

14

42

2.1840

2.1900

50

2.1900

2.1960

50

2.1960

2.2020

50

2.2020

2.2080

50

2.2080

2.2140

AVG.
U.C.L.
L.C.L.

2.1700

CU. FREQ.

2.1480

2.1850

2.1750

FREQ.

2.1420

2.1900

2.1800

INTERVAL

X-CHART

2.1950

X-BAR

2.1650
2.1600
2.1550

12

1.880

1.693

14

1.128

Design Centre ( D )

14

NO. OF PARTS BELOW L.T.L.

2.1760
2.1720
2.1780
Specification Width(S)
=

16

3.270

NO. OF PARTS ABOVE U.T.L.

0.0300

2.1720

18

D4

2.560

0.02400

0.0300

2.1780

18

A2

1.123

2.1720 X - BAR = 2.1740

Index (K)={2 x (D-XBAR)/S} =

0.0200

20

D2

NOS.

2.1720
=

HISTOGRAM

SAMPLE

0.0100

0.0300

8/10/2007

NO.OF NON CONFORMING PART =

AVG.
2.1760
Process Width ( P )

2.1720
2.1720
0.070000

DATE:
Automate

2.1500
2.1450

10

10

10

8
R- CHART

8
0.10
0.09

0.08

RANGE

0.07

U.C.L.

0.06

L.C.L

0.05

R-BAR

0.04

0.03

2.1480

2.1540

2.1960

2.2020

2.2080

2.2140

0
2.1420

2.1480

2.1600
2.1540

2.1660
2.1600

2.1720
2.1660

2.1780
2.1720

2.1840
2.1780

2.1900
2.1840

2.1900

2.1960

2.2020

2.2080

0.02

OWNER

2.18816

L.C.L.XBAR

2.159840

U.C.L.RBAR

=M15*R11

L.C.L.RBAR

0.01
0.00

PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQUIRED

CONCLUSION : -

50

U.C.L.XBAR

10

Std.Dev."s"

0.00990

Cp=(S/6s)

1.17880

Cpk={1-K}xCp) =

1.14510

CHECKED BY

APPROVED BY

MS REKHA PATIL

MR SHYAM MAGAR