Dsi Dywidag Eta 13 0979 External and Internal Unbonded Strand PT System en PDF

European Technical Approval
Post-Tensioning Systems
DYWIDAG External and Internal

Unbonded Strand Post-
Tensioning System for 3 to 37
Strands (140 and 150 m2)
ETA-13/0979
European Organisation for Technical Approvals Validity

Europäische Organisation für Technische Zulassungen 27 June 2013 - 27 June 2018
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MEMBER OF EOTA
European Technical Approval ETA-13/0979

(English language translation, the original version is in French language)
Nom commercial : Procédé de précontrainte extérieur DYWIDAG

Trade name : DYWIDAG External and Internal unbonded Strand
Post-Tensioning System
Détenteur de l'ATE : DYWIDAG-Systems International GmbH

Holder of approval : Destouchesstrasse 68
80796 München
DEUTSCHTLAND
Type générique et utilisation prévue du Procédé de précontrainte par post-tension

produit de construction : DYWIDAG avec câble extérieur et intérieur non
adhérent de 3 à 37 torons (140 et 150 m2).
Generic type and use of construction DYWIDAG External and Internal unbonded Strand
product : Post-Tensioning System for 3 to 37 Strands (140
and 150 m2).
Valid from: 27.06.2013

to: 27.06.2018
Producteur du procédé : DYWIDAG-Systems International GmbH

Kit manufacturer : Max-Planck-Ring 1
40764 Langenfeld
DEUTSCHLAND
Le présent agrément technique européen 50 pages comprenant 27 pages de dessins faisant

contient : partie intégrante du document.
This European Technical Approval 50 pages including 27 pages of drawings which

contains : form an integral part of the document.
Organisation pour l'Agrément Technique Européen

European Organisation for Technical Approvals
European Technical Approval n° 13/0979 Page 2 of 50
Version of the 27th June 2013

CONTENTS
A LEGAL BASES AND GENERAL CONDITIONS..............................................................4

B SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL .................5
B.1 DEFINITION OF PRODUCTS AND INTENDED USE.............................................5
B.1.1 Definition of Products ...........................................................................................5
B.1.2 Intended use...........................................................................................................6
B.1.3 Working life ..........................................................................................................6
B.2 CHARACTERISTICS OF PRODUCT AND METHODS OF VERIFICATION........7
B.2.1 Characteristics of product......................................................................................7
B.2.2 Methods of verification .........................................................................................9
B.3 EVALUATION AND ATTESTATION OF CONFORMITY AND CE MARKING16
B.3.1 Attestation of System Conformity.......................................................................16
B.3.2 Responsibilities ...................................................................................................16
B.3.3 CE Marking .........................................................................................................19
B.4 ASSUMPTIONS UNDER WHICH THE FITNESS OF THE PRODUCT FOR THE
INTENDED USE WAS FAVOURABLY ASSESSED .........................................................20
B.4.1 Manufacturing .....................................................................................................20
B.4.2 Installation ...........................................................................................................20
B.5 PACKAGING, TRANSPORT, AND STORAGE ......................................................23

A LEGAL BASES AND GENERAL CONDITIONS
A.1 This European Technical Approval is issued by Sétra in accordance with:
Council Directive 89/106/EEC of 21 December 1988 on the approximation of

laws, regulations and administrative provisions of Member States relating to
construction products1, modified by Council Directive 93/68/EEC2 and Regulation
(EC) N° 1882/2003 of the European Parliament and of the Council3 ;
décret n°92-647 du 8 juillet 19924 concernant l'aptitude à l'usage des produits de

construction ;
Common Procedural Rules for Requesting, Preparing and the Granting of

European Technical Approvals set out in the Annex to Commission Decision
94/23/EC5 ;
ETAG 013, Edition June 2002, Post-Tensioning Kits for Prestressing of

Structures.
A.2 Sétra is authorised to check whether the provisions of this European Technical
Approval are met. Checking may take place in the manufacturing plant(s).
Nevertheless, the responsibility for the conformity of the products to the European
Technical Approval and for their fitness for the intended use remains with the holder
of the European Technical Approval.
A.3 This European Technical Approval is not to be transferred to manufacturers or

agents of manufacturers other than those indicated on page 1, or manufacturing
plants other than those indicated on page 1 of this European Technical Approval.
A.4 This European Technical Approval may be withdrawn by Sétra, in particular

pursuant to information by the Commission according to Article 5(1) of Council
Directive 89/106/EEC.
A.5 Reproduction of this European Technical Approval including transmission by

electronic means shall be in full. However, partial reproduction can be made with the
written consent of Sétra. In this case partial reproduction has to be designated as
such. Texts and drawings of advertising brochures shall not contradict or misuse the
European Technical Approval.
A.6 The European Technical Approval is issued by the approval body in its official
language. This version corresponds fully to the version circulated in EOTA.
Translations into other languages have to be designated as such.
1
Official Journal of the European Communities N° L 40, 11.2.1989, p. 12
2
3
Official Journal of the European Union N° L 284, 30.10.2003, p. 1
4
Official Journal of the French Republic of the 14th July 1992
5

B SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL

APPROVAL
B.1 DEFINITION OF PRODUCTS AND INTENDED USE
B.1.1 Definition of Products

This European Technical Approval applies to a kit:
DYWIDAG – External Strand Post-Tensioning System
consisting of 3 to 37 strands.
The DYWIDAG post-tensioning kit is designed for internal unbonded and external
prestressing.
The prestressing tendon consists of a bundle of 7-wire strands, anchorages, deviators, sheathing
and corrosion protective compounds.
- The strands are defined in the prEN 10138-3: ”Prestressing steels – Strand” as 0.6”
‘normal’ and ‘super’ strand, i.e. with Ø 15.3 and Ø 15.7 mm nominal diameter,
with a nominal tensile strength of 1770 or 1860 N/mm², coded Y1770S7 15.3 (or
15.7) or Y1860S7 15.3 (or 15.7), respectively, referred to as the ‘tensile element’.
- As long as EN 10138 is not implemented 7-wire strands in accordance with
national provisions shall be used.
- Stressing (active) anchorages and fixed (passive) anchorages
consisting of an anchor plate with connection tube, steel trumpet, plastic
insert and wedge plate, or
consisting of a cast iron anchor body with a HDPE-trumpet and a wedge
plate.
- Sheathings are made of plastic (polyethylene, HDPE).
- Deviators are specific elements at given locations in the structure along the tendon.
These are generally made of steel tubes (straight or prebent) placed inside the
concrete structure or construction steel saddles applied to the structure.
- Bursting reinforcement (helix and stirrups), for the concrete confinement at
anchorages to ensure local prestressing force transfer into the concrete structure.
- The corrosion protecting compound can be a flexible compound with a wax base
(in accordance with Annex C.4.2 of ETAG 013) for external and internal unbonded
use, or a cement based grout (in accordance with EN 447) for rigid injection for
external use only.
Steel and plastic tubes, the ordinary reinforcement for bursting reinforcement, grouting
products are covered by European or national provisions thus they are not described in this
ETA. However, they can be used for the prestressing kit.

B.1.2 Intended use

The DYWIDAG internal unbonded and external strand post-tensioning system (in the
following PT system) has been developed to be used for:
• new structures
• repairing and strengthening existing structures
exposed to effects from gravity and live loads, climate exposures, imposed sets of
deformations.
If used for external prestressing this PT system is meant for concrete structures/members with a
tendon path situated outside their cross section but inside their envelope. It may also be
employed in structures made of other materials, e.g. masonry, steel, cast iron, timber or
combinations of several materials (see Annex 15). In case of use with other materials than
concrete, dimensions and force transfer shall be designed according to the relevant Eurocodes
or national regulations valid in place of use.
The following optional use categories for the tendons are possible:
• restressable
• exchangeable
• encapsulated
B.1.3 Working life

The provisions made in this European Technical Approval are based on an assumed working
life of the PT system of 100 years. These provisions are based upon the current state of the art
and the available knowledge and experience. The indications given on the working life cannot
be interpreted as a guarantee given by the kit manufacturer or the Approval Body, but are to be
regarded only as a means for choosing the right products in relation to the expected
economically reasonable working life of the works.
The relevant Eurocodes are the following:

EN 1990 “Eurocode 0”: Basis of structural design
EN 1991 “Eurocode 1”: Actions on structures
EN 1992 “Eurocode 2”: Design of concrete structures
EN 1993 “Eurocode 3”: Design of steel structures
EN 1994 “Eurocode 4”: Design of composite steel and concrete structures
EN 1995 “Eurocode 5”: Design of timber structures
EN 1996 “Eurocode 6”: Design of masonry structures
The PT system is supposed to be subject to appropriate use and maintenance (see Chapter 7 of
ETAG 013).

B.2 CHARACTERISTICS OF PRODUCT AND METHODS OF VERIFICATION
B.2.1 Characteristics of product
B.2.1.1 General
The components correspond to the drawings and provisions given in this European Technical
Approval including the Annexes. The characteristic material values, dimensions and tolerances
of the components not indicated in the Annexes shall correspond to the respective values laid
down in the technical documentation of this European Technical Approval. Arrangement of the
tendons, the design of the anchorage zones, the anchorage components and the diameters of the
sheathings shall correspond to the attached description and drawings; the dimensions and
materials shall comply with the values given therein.
The first digit of the designation of components of anchorages (6) identifies the nominal strand
diameter in tenfold of inches (0.60”/0.62”), the second digit is an internal code and the last two
digits refer to the number of strands in the tendon (size of tendon). The components (except
helix and additional reinforcement) fit for tendons with both strand strengths.
B.2.1.2 Strands
Only 7-wire strands shall be used in accordance with national provisions with the
characteristics given in Annex 18.
To avoid confusions only strands with one nominal diameter shall be used on one site. If the
use of strands with Rm = 1860 MPa is intended on site, these shall only be used there.
Only strands stranded in the same direction shall be used in a tendon.
B.2.1.3 Wedges
Wedges (see Annex 2) are approved with 30°-tooth or 45°-tooth. The segments of the wedges
for strands 15.3 mm are 42 mm long and the segments of the wedges for strands 15.7 mm
are 45 mm long. The wedge dimension does not depend on the strands’ strength.
Wedges of one supplier only may be used at one construction site.
B.2.1.4 Wedge plates

The conical drills of the wedge plates (see Annex 2) shall be clean, stainless and provided with
a corrosion protection.
B.2.1.5 Anchor plate with recess tube

Circular anchor plate with recess tube welded watertight to it shall be used (see Annexes 3-5).
B.2.1.6 Steel trumpet with PE-insert

As a part of the steel trumpet the tension ring is welded to the steel tube with the flange. The
PE-insert is fixed to the tension ring through a gasket with a retaining ring and screws (see
Annex 2). A piece of plastic sheathing with relevant diameter is mirror welded to the PE-insert.
Its length is determined in order to protrude out from the concrete body around the anchorage
zone.

B.2.1.7 Cast-iron anchor bodies

For 5 to 37 strands multi-plane cast-iron anchor bodies shall be used (see Annexes 9 and 10).
B.2.1.8 Bursting reinforcement (helixes and stirrups)

The steel grades and dimensions of the helixes and of the stirrups shall comply with the values
given in the relevant Annexes 6-8 and 11-14. The central position in the structural concrete
member on site shall be ensured according to section B.4.2.3.
The outer end of the helix shall be welded to the anchor plate or the anchor body MA. This is
not necessary if the final turn is welded to form a closed ring.
B.2.1.9 Sheathings, tubes and trumpets

Sheathings made of polyethylene shall comply with EN 12201 and ETAG 013. The dimensions
of the sheathings shall comply with values given in Annex 2. The connections and seals
between the sections of sheathing are effected either with mirror welding or electro-welding
couplers.
The recess tubes and steel tubes (respectively welded to anchor plate and flange, see Annexes
3-5) are manufactured from at least 3.2 mm thick steel sheath material (see Annex 17).
The trumpets at the stressing and fixed anchorages (see Annexes 9 and 10) are manufactured
from 3.0 mm thick PE material (see Annex 17). The connections and seals between a section of
sheathing and a trumpet are effected with mirror welding.
B.2.1.10 Grout
Grout according to EN 447:1996 shall be used.
B.2.1.11 Wax
Wax as defined in Annex C.4.2 of ETAG 013 or according to national regulations valid in
place of use shall be used.
B.2.1.12 Protective caps

Protective caps serve as closing the anchorage to enable grouting/injection and its protection.
The caps are made of steel. Regularly they cover the wedge plate and are left in place after
injection. Elongated caps may be used for sufficient strand over-length for later prestressing
force adjustment or detensioning.

B.2.2 Methods of verification
B.2.2.1 General
This European Technical Approval for the "DYWIDAG external strand post-tensioning
system" is issued on the basis of agreed data, deposited at Sétra, which identifies the
"DYWIDAG external strand post-tensioning system" that has been assessed and judged.
Assessment of the fitness of the "DYWIDAG external strand post-tensioning system" for the
intended use in relation to the requirements for mechanical resistance and stability in the sense
of Essential Requirements 1 and for Essential Requirement 3 (hygiene, health and
environment) has been made in accordance with the ETAG 013, Guideline for European
Technical Approval of post-tensioning kits for prestressing of structures, based on the
provisions for all systems.
The release of dangerous substances (Essential Requirement 3) is determined according to

ETAG 013, clause 5.3.1. A declaration was made by the kit manufacturer that the product does
not contain any dangerous substances.
In addition to the specific clauses relating to dangerous substances contained in the ETA, there
may be other requirements, applicable to the products falling within its scope (e.g. transposed
European legislation and national laws, regulations and administrative provisions). In
conformity with the provisions of the European directive 89/106/EEC, these requirements must
also be complied with wherever they apply.
The structural members (made of normal-weight concrete) prestressed by means of the

DYWIDAG-External Strand Post-Tensioning System used to be designed in accordance with
national regulations.
B.2.2.2 Tendons
The maximum prestressing and over-tensioning force to be applied on the tendon is specified in
the national standards and regulations in force in the place of use.
The maximum force P0, max defined according to EN 1992-1-1 paragraph 5.10.2 (with
recommended values for k1 and k2), and according to prEN 10138, shall not exceed the values
laid down in Table 1 (140 mm²) or in Table 2 (150 mm²).
Maximum prestressing force P0, max = min (0.8 Fpk ; 0.9 Fp0.1k) where Fpk = Ap fpk is the
characteristic tensile force of tensile elements of tendons and Fp0.1k = Ap fp0.1k the characteristic
tensile yield force of tensile elements of tendon (0.1 % proof load).
The initial prestressing force Pm0 immediately after tensioning and anchoring shall not exceed
the values laid down in Table1 (140 mm²) or in Table2 (150 mm²), see also Annex 1.
Initial prestressing force Pm0 = min (0.75 Fpk ; 0.85 Fp0.1k)

Table 1: Maximum prestressing forces6 for tendons with Ap = 140 mm²

Cross Prestressing force Prestressing force
Number Y1770S7 Y1860S7
Tendon section
of Fp0.1k = 218 kN Fp0.1k = 229 kN
Designation Ap
strands
[mm²]
Pm0, max [kN] P0, max [kN] Pm0, max [kN] P0, max [kN]
6803 3 420 556 589 584 618
6804 4 560 741 785 779 824
6805 5 700 927 981 974 1031
6807 7 980 1297 1373 1363 1443
6809 9 1260 1668 1766 1752 1855
6812 12 1680 2224 2354 2336 2473
6815 15 2100 2780 2943 2920 3092
6819 19 2660 3521 3728 3698 3916
6822 22 3080 4077 4316 4282 4534
6827 27 3780 5003 5297 5256 5565
6831 31 4340 5744 6082 6034 6389
6837 37 5180 6856 7259 7202 7626
Table 2: Maximum prestressing forces6 for tendons with Ap = 150 mm²

Tendon section
of Fp0.1k = 234 kN Fp0.1k = 246 kN
Designation Ap
strands
[mm²]
6803 3 450 597 632 627 664
6804 4 600 796 842 836 886
6805 5 750 995 1053 1046 1107
6807 7 1050 1392 1474 1464 1550
6809 9 1350 1790 1895 1882 1993
6812 12 1800 2387 2527 2509 2657
6815 15 2250 2984 3159 3137 3321
6819 19 2850 3779 4001 3973 4207
6822 22 3300 4376 4633 4600 4871
6827 27 4050 5370 5686 5646 5978
6831 31 4650 6166 6529 6482 6863
6
The forces P0, max and Pm0 are given as indicative values. The actual values are to be found in national
regulations valid on place of use. Compliance with the stabilisation and crack width criteria in the load transfer test
was verified to a load level of 0.80 Fpk.


Tendon section
of Fp0.1k = 234 kN Fp0.1k = 246 kN
Designation Ap
strands
[mm²]
6837 37 5550 7359 7792 7737 8192
The number of strands in a tendon may be reduced by leaving out strands lying radial-
symmetrically in the wedge plate. The provisions for tendons with completely filled wedge
plates (basic types) also apply to tendons with only partly filled wedge plates. Into the cones
not filled short pieces of strands with wedges have to be pressed to assure a sufficient bending
stiffness of the wedge plate. Obviously for such tendons wedge plates machined without the not
needed conical borings can be applied, too.
The prestressing force is reduced per strand left out as shown in Table 3.
Table 3: Reduction of the prestressing force when leaving out one strand
Ap Y1770S7 Y1860S7
IPm0 [kN] IP0 [kN] IPm0 [kN] IP0 [kN]
140 mm² 185.3 196.2 194.7 206.1
150 mm² 198.9 210.6 209.1 221.4
B.2.2.3 Losses of the prestressing force due to friction

At calculation of the losses of the prestressing force due to friction the friction coefficient
U = 0.12 – 0.14 shall be considered. This value is for information only. The exact friction
coefficient must be adapted to each project and also in case of restressing. For internal
unbonded tendons the wobble coefficient k = 0.005 rad/m (unintentional deviation) shall be
considered.
At external tendons no wobble coefficient k need to be taken into account.
For the determination of strains and forces of prestressing steel friction losses VPUA in the
active anchorage zone shall be taken into account as follows:
- For the tendon sizes from 6803 to 6805: PUA = 1.0 %
- For the tendon sizes from 6807 to 6837: PUA = 0.5 %

B.2.2.4 Radius of curvature of the tendons at deviations and geometry of deviators

The smallest admissible radius of curvature of the tendons with sheathings as defined in
Appendix C.2 of ETAG 013 based on ENV 1992-1-5 and the required dimensions of the bent
steel deviation tubes are given in Table 4 and Annex 16.
Table 4: Smallest radius of curvature of deviators

Tendon Min. radius Tendon Min. radius
of curvature of curvature
6803 2.00 m 6815 2.75 m
6804 2.00 m 6819 3.00 m
6805 2.00 m 6822 3.25 m
6807 2.00 m 6827 3.50 m
6809 2.25 m 6831 3.75 m
6812 2.50 m 6837 4.00 m
The minimum values of radius of curvature given in Table 4 shall be respected, unless a
national regulation is stricter.
Smooth steel pipes can be bent to a constant radius in one plane. This should be taken into
account at when specifying the tendon layout.
By using anchor bodies type MA a straight length of the tendon behind the anchorage
(measured from the top of the anchor body) according to Table 5 is required.
Table 5: Required straight length of the tendon in the anchorage zone by using anchor
bodies (measured from the top of the anchor body)
Tendon Straight length Tendon Straight length
of the tendon of the tendon
6805 0.85m 6819 1.20 m
6807 0.75m 6822 1.20 m
6809 1.00 m 6827 1.30 m
6812 1.05 m 6831 1.45 m
6815 1.05 m 6837 1.45 m

By using anchor plates a straight length of the tendon behind the anchorage (measured from the
top of the anchor plate) according to Table 6 is required.
Table 6: Required straight length of the tendon in the anchorage zone by using anchor
plates (measured from the top of the anchor plate)
Tendon Straight length Tendon Straight length
of the tendon of the tendon
6803 0.70 m 6815 1.20 m
6804 0.80 m 6819 1.30 m
6805 0.85 m 6822 1.40 m
6807 0.90 m 6827 1.50 m
6809 1.00 m 6831 1.60 m
6812 1.10 m 6837 1.60 m
In case of an external exchangeable tendon with cement grout no curved tendon layout is
allowed within the concrete body around the anchorage zone.
In case of a curved tendon layout in the anchorage zone of an external tendon with wax, the
smallest admissible radius of curvature is given in Table 7.
Table 7: Smallest radius of curvature of deviators behind the anchorage

Tendon Min. radius Tendon Min. radius
of curvature of curvature
behind behind
anchorage anchorage
6803 3.00 m 6815 3.75 m
6804 3.00 m 6819 4.00 m
6805 3.00 m 6822 4.25 m
6807 3.00 m 6827 4.50 m
6809 3.25 m 6831 4.75 m
6812 3.50 m 6837 5.00 m
The minimum values of radius of curvature given in Table 7 shall be respected, unless a
national regulation is stricter.
B.2.2.5 Concrete strength

At the time of transmission of the full prestressing force to the concrete member the mean
concrete strength in the anchorage zone shall be at least fcmj, cube or fcmj, cyl according to Table 8.
The mean concrete strength (fcmj, cube or fcmj, cyl) shall be verified by means of at least three
specimens (cube with the edge length of 150 mm or cylinder with diameter of 150 mm and
height of 300 mm), which shall be stored under the same conditions as the concrete member,
with the individual values of specimens not differ more than 5 %.

Table 8: Necessary minimum mean concrete strength fcmj of the specimens at time of
prestressing
fcmj, cube[N/mm²] fcmj, cyl [N/mm²]
25 20
Plate anchorage 45 36
60 50
25 20
MA with helix 34 28
45 36
34 27
MA without helix 45 35
54 43
For partial prestressing with 30 % of the full prestressing force the actual mean value of the
concrete compressive strength to be proved is 0.5 fcmj, cube or 0.5 fcmj, cyl; intermediate values
may be interpolated linearly.
B.2.2.6 Centre and edge distances of the tendon anchorages, concrete cover
The centre and edge distances of the tendon anchorages shall be the values given in the
Annexes 6-8 and 11-14 depending on the actual mean concrete strength. These are valid for
both strand sizes (Ø)15,7 mm and (Ø)15,3 mm.
The values of the centre or edge distances of the anchorages given in the Annexes may be
reduced in one direction up to 15 %, however, in the other direction these values shall be
increased for keeping the same concrete area in the anchorage zone. By reducing these values,
a minimal centre and edge distance has to be considered:
- MA-Anchorages without helix (see Annexes 13 and 14): External dimension of the
stirrup reinforcement plus 20 mm.
- Plate and MA-Anchorages with helix (see Annexes 6-8 and 11-12): External diameter
of the helix plus 20 mm.
The dimensions of the additional reinforcement shall be fitted accordingly.
All centre and edge distances have only been specified in conjunction with load transfer to the
structure; therefore, the concrete cover given in national standards and provisions shall be taken
into account additionally.
The concrete cover may under no circumstance be less than 20 mm or smaller than the concrete
cover of the reinforcement installed in the same cross section. The concrete cover of the
anchorage should be at least 20 mm. Standards and regulations on concrete cover valid in place
of use shall be considered.
B.2.2.7 Reinforcement in the anchorage zone

The anchorages (including reinforcement) for the transfer of the prestressing forces to the
structural concrete were verified by means of tests. The resistance to the forces occurring in the

structural concrete in the anchorage zone outside the helix and the additional reinforcement
shall be verified. An adequate transverse reinforcement shall be provided here in particular for
the occurring transverse tensile forces (not shown in the attached drawings).
The steel grades and dimensions of the additional reinforcement (stirrups) shall follow the
values given in the Annexes 6-8 and 11-14. Existing reinforcement in a corresponding position
more than the reinforcement required by design may be taken into account for the additional
reinforcement. The additional reinforcement shall be of closed stirrups (stirrups closed by
means of bends or hooks or an equivalent method) or of orthogonal reinforcement properly
anchored. The stirrups locks (bends or hooks) shall be placed staggered.
In the anchorage zone vertically led gaps shall be provided for proper concreting.
If required for a specific project design, the reinforcement given in the Annexes can be
modified in accordance with the respective regulations in force at the place of use as well as
with relevant approval of the local authority and of the ETA holder to provide equivalent
performance. If in exceptional cases7 – due to an increased amount of reinforcement – the helix
or the concrete cannot be properly placed, the helix can be replaced by different equivalent
reinforcement.
B.2.2.8 Slip at the anchorages

The slip at the anchorages (see section B.4.2.4) shall be taken into account in the static
calculation and the determination of the tendon elongation.
B.2.2.9 Resistance to fatigue

With the fatigue tests carried out in accordance with ETAG 013, the stress range of 80 MPa of
the anchorages at maximum load of 0.65 fpk at 2x106 load cycles was demonstrated.
7
This requires the approval of the local authority for individual case according to the national regulations
and administrative provisions.

B.3 EVALUATION AND ATTESTATION OF CONFORMITY AND CE MARKING
B.3.1 Attestation of System Conformity

According to the decision 98/456/EC of the European Commission8 the system 1+ of
attestation of conformity applies and is defined as follows:
System 1+: Certification of the conformity of the product by an approved certification body
on the basis of:
(a) Tasks of the kit manufacturer:
(1) Factory production control,
(2) Further testing of samples taken at the factory by the kit manufacturer in
accordance with a prescribed test plan.
(b) Tasks for the approved body (certification body):
(3) Initial type-testing of the product,
(4) Initial inspection of factory and of factory production control,
(5) Continuous surveillance, assessment and approval of factory production control,
(6) Audit-testing of samples taken at the kit manufacturer. (see ETAG013, section
8.1 (b)).
Note: Approved bodies are also referred to as “notified bodies”.
B.3.2 Responsibilities
B.3.2.1Tasks of the kit manufacturer
B.3.2.1.1 Factory production control

The kit manufacturer shall keep available an updated list of all components manufacturers. The
list is provided to the Certification Body and to the Approval Body.
The kit manufacturer shall exercise permanent internal control of production. All the elements,
requirements and provisions adopted by the kit manufacturer shall be documented in a
systematic manner in the form of written policies and procedures, including records of results
performed. This production control system shall insure that the product is in conformity with
this European Technical Approval.
The kit manufacturer may only use initial materials stated in the technical documentation of
this European Technical Approval.
The factory production control shall be in accordance with the "Control Plan of 27 June 2013
relating to the European Technical Approval ETA-13/0979 issued on 27 June 2013" which is
part of the technical documentation of this European Technical Approval. The "Control Plan" is
8
Official Journal of the European Communities No L 201/112, 3.7.1998

laid down in the context of the factory production control system operated by the kit
manufacturer and deposited at Sétra9.
The prescribed test plan defined in Annex 19 gives the type and frequency of checks and tests
conducted during production and on the final product as part of the continuous internal
production control.
The results of factory production control shall be recorded and evaluated in accordance with the
provisions of the "Control Plan".
The records shall contain at least the following information:

- Designation of the product or the initial material and the components,
- Kind of control or testing,
- Date of manufacture and of testing of product or components and of initial material,
- Results of controls and tests and, where specified, comparison with the
requirements,
- Name and signature of person responsible for the factory production control.
The records shall be kept for at least ten years and on request they shall be presented to Sétra.
If the test results are not satisfactory, the kit manufacturer shall take immediate measures to
eliminate defects. Construction products or components which are not in compliance with the
requirements shall be handled such that they cannot be mistaken for products complying with
the requirements. After elimination of the defects the relevant test shall be immediately
repeated as far as is technically possible and necessary for verifying the deficiency elimination.
B.3.2.1.2 Other tasks of kit manufacturer

The kit manufacturer shall, on the basis of a contract, involve a body which is approved for the
tasks referred to in section B.3.1 in the field of Post-Tensioning Kits for Prestressing of
Structures in order to undertake the actions laid down in section B.3.3. For this purpose, the
"control plan" referred to in sections B.3.2.1.1and B.3.2.2 shall be handed over by the kit
manufacturer to the approved body involved.
The kit manufacturer shall make a declaration of conformity, stating that the construction
product is in conformity with the provisions of the European Technical Approval ETA-13/0979
issued on 27 June 2013.
At least once a year, each components manufacturer shall be audited by the kit manufacturer.
The result of the audit shall be made available for at least 10 years to the certifying body.
At least once a year specimens shall be taken from one job site and one series of single tensile
element tests shall be performed according to ETAG 013, Annex E3 (see Annex 20). The
results of these test series shall be made available to the approved body.
9
The "control plan" is a confidential part of the European Technical Approval and only handed over to the
approved body involved in the procedure of attestation of conformity. See section 3.2.2.

B.3.2.2 Tasks of the approved body
B.3.2.2.1 General
The approved body shall perform the
- initial type-testing of the product,
- initial inspection of factory and of factory production control,
- continuous surveillance, assessment and approval of factory production control,
- audit-testing of samples taken at the factory
in accordance with the provisions laid down in the "Control Plan of 26 June 2013 relating to the
European Technical Approval ETA-13/0979 issued on 27 June 2013".
The approved body shall retain the essential points of its actions referred to above and state the
results obtained and conclusions drawn in a written report.
The main production centre is checked at least once a year by the approved body. Each
component producer is checked at least once every five years by the approved body.
The approved certification body involved by the kit manufacturer (DYWIDAG-Systems

International GmbH) shall issue an EC certificate of conformity of the product stating the
conformity with the provisions of this European Technical Approval.
In cases where the provisions of the European Technical Approval and its "Control Plan" are no
longer fulfilled the certification body shall withdraw the certificate of conformity and inform
Sétra without delay.
B.3.2.2.2 The approved Initial type-testing of the product

For initial type-testing the results of the tests performed as part of the assessment for the
European Technical Approval may be used unless there are changes in the production line or
plant. In such cases the necessary initial type-testing has to be agreed between Sétra and the
approved body involved.
B.3.2.2.3 The approved Initial inspection of factory and of factory production control
The approved body shall ascertain that, in accordance with the "Control Plan”, the factory, in
particular the staff and equipment, and the factory production control are suitable to ensure a
continuous and orderly manufacturing of the PT system with the specifications mentioned in
section B.2.1 as well as in the Annexes to the European Technical Approval.
B.3.2.2.4 Continuous surveillance, assessment and approval of factory production control

The kit manufacturer shall be inspected by the approved body at least once a year. Each
component manufacturer shall be inspected at least once in five years. It shall be verified that
the system of factory production control and the specified manufacturing process are
maintained taking account of the prescribed test plan.
Continuous surveillance and assessment of factory production control have to be performed

according to the prescribed test plan.

The results of product certification and continuous surveillance shall be made available on
demand by the approved body to Sétra.
B.3.2.2.5 Audit-testing of samples taken at the kit manufacturer

During surveillance inspections the approved body shall take samples at the factory of
components of the PT system or of individual components for which this Technical Approval
has been granted, for independent testing. For the most important components Annex 19
contains the minimum procedures which have to be performed by the approved body.
The basic elements of the Audit testing comply with ETAG 013, Annex E2 (see Annex 20).
B.3.3 CE Marking
The CE marking must comply with the European Council Directive 89/106/CEE, and to the
EC guideline “D” related to the marking. The delivery bill accompanying the PT kit
components shall bear the conformity CE marking symbol and the following mentions:
1. Name and address of kit manufacturer,

2. Last two digits of the year during which the marking has been made,
3. Number of conformity certificate,
4. Number of ETA,
5. See information on ETA,
6. Number of Certification body,
7. Product Identification (commercial denomination) and use category(ies).
All other information must be clearly distinct from the CE marking and the related mentions.

B.4 ASSUMPTIONS UNDER WHICH THE FITNESS OF THE PRODUCT FOR THE
INTENDED USE WAS FAVOURABLY ASSESSED
B.4.1 Manufacturing
The European Technical Approval is issued for the product on the basis of agreed
data/information, deposited with Sétra, which identifies the product that has been assessed and
judged. Changes to the product or production process, which could result in this deposited
data/information being incorrect, should be notified to Sétra before the changes are introduced.
Sétra will decide whether or not such changes affect the ETA and consequently the validity of
the CE marking on the basis of the ETA and if so whether further assessment or alterations to
the ETA shall be necessary.
B.4.2 Installation
B.4.2.1 General
Assembly and installation of the tendons shall only be performed by qualified post-tensioning
specialist companies which have the required technical skills and experiences with this
DYWIDAG PT system. The company’s site manager shall have a certificate of the ETA holder
certifying that he is instructed by the ETA holder and has the required knowledge and
experience with this PT system. National standards and regulations valid on site shall be
considered.
The ETA holder is responsible to inform anyone concerned about the use of this DYWIDAG
PT system. Additional information as listed in ETAG 013, section 9.2 shall be held available at
the ETA holder and shall be distributed as needed.
The tendons and the components shall be handled carefully.
B.4.2.2 Welding
Welding at the anchorages is only permitted at the following points:
a) Welding of the end of the helix to a closed ring.
b) For ensuring the central position the helix may be attached to the anchor plate or to
the anchor body by welding.
After mounting the tendons no more welding shall be performed at the anchorages and in the
immediate vicinity of the tendons.
B.4.2.3 Installation of the tendon

The central position of the helix and stirrups shall be ensured by tack-welding to the anchor
plate or the anchor body or other appropriate mountings. The anchor plate or the anchor body,
respectively, shall be in direction perpendicular to the axis of the straight tendon in the vicinity
of the anchorage.
The tendon shall be placed straightforward behind the anchorage according to Table 5 and
Table 6.

B.4.2.4 Wedging force, slip at anchorages, wedge securing and corrosion protection
compound
The draw-in of the anchorage to be taken into account for the determination of the elongations
and at load transfer from the jack onto the anchorage shall be taken from Table 9.
The wedges of all anchorages (fixed anchorages) which are no more accessible during
tensioning shall be secured by means of wedge keeper plates and bolts.If the calculated
prestressing force in these anchorages is less than 0.7 Pm0, max the wedges shall be pre-wedged
with P0, max (see section B.2.2.2).
Table 9: Draw-in values for calculation of elongation [mm]
Draw-in at stressing anchorage Draw-in at fixed anchorage
Draw-in to be Draw-in at load

considered for transfer from the Draw-in to be considered for
calculation of jack onto the calculation of elongation
elongation anchorage
Without pre-wedging or
power-seating
1 8 6
With power-seating
20 kN per strand at
stressing anchorage 1 4 -
With pre-wedging P0, max
at fixed anchorage
- - 1
At installation of the wedges into the conical borings of the not accessible fixed anchorages the
gaps shall be filled with corrosion protection compound.
Before pouring of concrete the wedge plates of the not accessible fixed anchorages shall be
sealed with a grout cap.
B.4.2.5 Stressing and stressing records
B.4.2.5.1 Stressing
At time of stressing the minimum mean concrete strength shall comply with the values given in
section B.2.2.5. In the vicinity of the anchorages the concrete must be especially homogeneous.
It is admissible to restress the tendons by releasing and re-using the wedges. After restressing
and anchoring, wedge marks on strands resulting from first stressing shall be moved to the
outside by at least 15 mm.
The minimum straight length for tensioning behind the anchorages (strand protrusion) depends
on the jack which is used on site (see Annex 22). All strands of a tendon shall be stressed
simultaneously. This can be done by centrally controlled individual jacks or by a bundle jack.

B.4.2.5.2 Stressing record

All stressing operations shall be recorded for each tendon. In general, the required prestressing
force shall be achieved. The elongation is measured and compared with the calculated value.
If during tensioning the difference between measured and calculated elongation is more than
15 % of the calculated value then the engineer shall be informed and the causes shall be found.
B.4.2.5.3 Prestressing jacks and space requirements, safety-at-work

For stressing hydraulic jacks are used. Information about the stressing equipment is shown in
Annex 22.
To facilitate jack placement and stressing the tendons, clearance according to Annex 23 shall
be considered directly behind the anchorages.
The safety-at-work and health protection regulations shall be complied with.
B.4.2.6 Grouting
B.4.2.6.1 Grout and grouting procedures

Grout according section B.2.1.10 shall be used. Grouting procedures shall be carried out in
accordance with EN 446:1996. Local standards and national regulations valid in place of use
shall be considered.
B.4.2.6.2 Water rinse

Normally, sheathing shall not be rinsed with water. Local standards and national regulations
valid in place of use shall be considered.
B.4.2.6.3 Grouting speed

The grouting speed shall be in the range between 3 m/min and 12 m/min.
B.4.2.6.4 Grouted section and re-grouting

The maximum length of a grouted section depends on the capacity of the grouting apparatus
and shall be determined before the grouting procedure. When exceeding these tendon lengths,
additional grouting openings shall be provided. Where the tendon is led via distinct high points,
re-groutings shall be performed in order to avoid voids. For re-groutings corresponding
measures shall be taken into account already in design.
Vents on the ducts shall be provided at both ends and at the points of the tendon where air or
water may accumulate. In case of ducts of considerable length, vents or inlets may be required
at intermediate positions. Local standards and national regulations valid in place of use shall be
considered.
B.4.2.6.5 Surveillance
Surveillance according to EN 446:1996 shall be carried out.

B.4.2.7 Wax injection
B.4.2.7.1 Wax and injection procedures

Wax according section B.2.11 shall be used. Injection shall be carried out according to DSI
special instructions. Injection equipment is normally composed of melting device (heater),
stirrer and pump.
B.5 PACKAGING, TRANSPORT, AND STORAGE
The components and the tendons shall be protected against moisture and staining.
The tendons shall be kept away from areas where welding procedures are performed.
For strands the smallest diameter of curvature during transport is 1.65 m.
The PE-tubes are delivered as straight or prebent tubes for the deviation zones and are
connected on site by mirror welding or electro welding couplers.

Page 25 of ETA-13/0979, version of the 27 thJune 2013
Wedge: Wedge tooth geometries

(for both wedge sizes)
42 29 45
Sheathing - Plate anchorage:

PE-Insert PE-Tube Grout tube Telescopic tube
Steel tube
Flange Steel trumpet Mirror welding Electro welding coupler PE-Tube
Sheathing - Multiplane anchorage MA: Grout tube Telescopic tube

PE-Tube
PE-Trumpet Mirror welding Electro welding coupler PE-Tube
Pitch circles:
Wedge plate Cone (for both wedge sizes) Spacer c Wedge keeper plate 6
f **
f*
f
Dimensions in mm
Tendon size 6803 6804 6805 6807 6809 6812 6815 6819 6822 6827 6831 6837
No. of strands 03 04 05 07 09 12 15 19 22 27 31 37
c _ _
Spacer 40 40 40 40 40 60 60 60 60 60
Wedge keeper
80 80 90 100 115 135 155 170 185 195 215 215
plate
_ _ _ 0 0 _ _ 0 _ _ 0 0
_
Pitch circles f 44 50 60 70 86 40 60 70 86 38 65
_ _ _ _ _
f* 105 125 136 152 100 126 126
_ _ _ _ _ _ _ _ _
f ** 165 190 190
Duct (min. values):
Outer diameter 50 50 63 75 75 90 110 110 125 125 140 140
PE80, PN6
(cement gr. injection):
min. wall thickness 2.4 2.4 3.0 3.6 3.6 4.3 5.3 5.3 6.0 6.0 6.7 6.7
PE100, PN10
(wax or cement gr. inj.):
min. wall thickness 3.0 3.0 3.8 4.5 4.5 5.4 6.6 6.6 7.4 7.4 8.3 8.3
DYWIDAG - PT external strand tendon

Annex 2
of European
Technical Approval
DYWIDAG-Systems
International GmbH
Details: Wedge, Cone, Sheathing
ETA-13/0979
www.dywidag-systems.com
Anchor plate Wedge plate

( f acc. to Annex 2 )
c e
e* f
Dimensions in mm
Tendon size 6803 6804 6805 6807

No. of strands 03 04 05 07
Cone pattern and position
Minimum actual concrete

strength at stressing 25 45 60 25 45 60 25 45 60 25 45 60
f cm,0,cube
Anchor plate a 170 170 165 190 175 165 220 200 185 250 230 210
Type 2353/2354/2355 b 86 86 105 112
c 25 25 25 30 30 30 40 35 35 45 40 40
Wedge plate d 110 110 117 130
Type 1350
for 6803, 6804 d* 71 71 88 96
Type 1362
for 6805, 6807 e 55 55 55 60
e* 47 47 47 52
Trumpet Length m 250 320 350 350
Recess tube r 95.0 95.0 114.3 127.0

Annex 3
of European
DYWIDAG-Systems Plate anchorage Technical Approval
International GmbH
Dimensions of components for 6803 - 6807 ETA-13/0979

( f, f * acc. to Annex 2 )
c e f*
e* f
Dimensions in mm
Tendon size 6809 6812 6815 6819


f cm,0,cube
Anchor plate a 275 265 240 315 300 270 355 335 305 405 380 340
Type 2353/2354/2355 b 125 144 163 173
c 50 50 45 55 55 50 60 60 55 70 70 60
Wedge plate d 145 170 190 210
Type 1362 d* 112 128 148 159
e 60 65 70 80
e* 52 55 60 68
Recess tube r 139.7 159.0 177.8 193.7

Annex 4
of European
International GmbH

( f, f *, f ** acc. to Annex 2 )
c
f **
e
f*
e* f
Dimensions in mm
Tendon size 6822 6827 6831 6837


f cm,0,cube
Anchor plate a _ _ _
450 410 365 455 405 490 440 520 470
Type 2353/2354/2355 b 199 208 234 234
c 80 75 65 _ 85 75 _ 90 80 _ 95 90
Wedge plate d 220 240 270 270
Type 1362 d* 176 188 214 214
e 85 95 100 115
e* 73 80 80 95
Recess tube r 219.1 244.5 273.0 273.0

Annex 5
of European
International GmbH
z i i i i i i i Additional reinforcement
n x ds
da
y
i * Helix, n * x d s da
l* x
Dimensions in mm For z the concrete cover has to be considered!
Tendon size 6803 6804 6805 6807
Strand pk pk pk pk=265.5kN)

fcm,0,cube
Centre distance A 225 195 180 255 220 205 285 245 225 335 285 265
Edge distance R 0.5 x Centre distance + Concrete cover - 10mm
Additional reinforcement
(Material see Annex 18)
_ _ _ _ _ _ _ _
No. n 4 6 5 6
_ _ _ _ _ _ _ _
ds 8 8 10 10
_ _ _ _ _ _ _ _
z 30 30 30 30
_ _ _ _ _ _ _ _
i 60 50 50 50
_ _ _ _ _ _ _ _
x/y 160 185 205 245
Helix
_ _ _ _
Turns n* 6 5 6.5 6 7 6.5 8 7.5
_ _ _ _
ds 14 14 14 14 14 14 14 14
_ _ _ _
da 175 150 200 165 235 200 285 240
_ _ _ _
i* 40 45 45 40 45 40 45 40
_ _ _ _
min l * 240 220 295 245 325 270 375 315

Annex 6
Plate anchorage of European
Technical Approval
DYWIDAG-Systems Centre and edge distances of tendon sizes 6803 - 6807
International GmbH for strand Y1860S7 15.3 and 15.7 and ETA-13/0979
www.dywidag-systems.com for strand Y1770S7 15.3 and 15.7
n x ds
da
y
l* x
Tendon size 6809 6812 6815 6819

fcm,0,cube
Centre distance A 370 320 300 425 370 340 470 415 375 530 465 420
_ _ _ _ _ _ _ _
No. n 5 7 8 8
_ _ _ _ _ _ _ _
ds 12 14 14 16
_ _ _ _ _ _ _ _
z 30 30 30 30
_ _ _ _ _ _ _ _
i 60 60 50 55
_ _ _ _ _ _ _ _
x/y 280 320 355 400
Helix
_ _ _ _
Turns n* 10 8 10 8.5 9 8 9.5 9
_ _ _ _
ds 14 14 16 16 20 20 20 20
_ _ _ _
da 320 270 370 315 420 360 475 405
_ _ _ _
i* 40 40 45 45 55 55 55 55
_ _ _ _
min l * 425 345 480 410 520 465 560 530

Annex 7
Centre and edge distances of tendon sizes 6809 - 6819 Technical Approval
DYWIDAG-Systems
n x ds
da
y
l* x
Tendon size 6822 6827 6831 6837

fcm,0,cube
_ _ _
Centre distance A 570 500 450 555 500 595 535 650 580
_ _ _ _ _
No. n 9 10 10 11 11 11 10
_ _ _ _ _
ds 16 12 16 14 16 16 16
_ _ _ _ _
z 30 30 30 30 30 30 30
_ _ _ _ _
i 60 60 60 60 50 60 60
_ _ _ _ _
x/y 430 535 480 575 515 630 560
Helix
_ _ _
Turns n* 10 10 9 11 9 12 9.5 12.5 10
_ _ _
ds 20 20 14 20 16 20 16 20 16
_ _ _
da 520 450 370 495 425 535 465 580 510
_ _ _
i* 55 50 45 50 50 45 50 45 50
_ _ _
min l * 595 545 440 605 495 605 525 635 560

Annex 8
Technical Approval
DYWIDAG-Systems Centre and edge distances of tendon sizes 6822 - 6837
External application
Plate anchorage
Multiplane anchorage MA
Internal application
Plate anchorage
Multiplane anchorage MA

Annex 15
of European
DYWIDAG-Systems External and internal applications Technical Approval
International GmbH
ETA-13/0979
Expansion tube
do
t
e
PE - tub
duct
R
Deviation tube
Rmin
min *
duct **
o **
*
**

Annex 16
of European
DYWIDAG-Systems Deviator - Geometrical requirements Technical Approval
International GmbH for circular steel tubes ETA-13/0979
Designation Material Standard
EN 10277-2: 2008
Wedge Case hardened steel *
EN 10083-2: 2006
Quenched and EN 10083-1: 2006

Wedge plate
tempered steel * EN 10083-2: 2006
Anchor plate Structural steel * EN 10025-2: 2004
Multiplane anchor body EN 1563: 1997

Cast ductile iron *
Type MA ASTM A536: 1999
Steel tube for EN 10216-1: 2002

Structural steel *
anchor plate EN 10217-1: 2002
Spacer Polyethylene (PE) EN ISO 1872-1: 1999
Flange Structural steel * EN 10025-2: 2004
Steel tube for EN 10216-1: 2002

Structural steel *
steel trumpet EN 10217-1: 2002
Tension ring Structural steel * EN 10025-2: 2004
PE - Insert Polyethylene (PE) EN ISO 1872-1: 1999
Retaining ring Structural steel * EN 10025-2: 2004
S 235 JR EN 10025-2: 2004

Helix
Reinf. steel R e 500 MPa EN 10080: 2005 **
Additional reinforcement Re 500 MPa EN 10080: 2005
PE - Tube Polyethylene (PE) EN 12201-2: 2003
PE - Trumpet Polyethylene (PE) EN ISO 1872-1: 1999
** As long as EN 10080 does not exist harmonized, national standards shall be considered.

Annex 17
of European
Technical Approval
DYWIDAG-Systems
International GmbH
Materials and standard references
ETA-13/0979
DIMENSIONS AND PROPERTIES OF 7-WIRE STRANDS
Designation Symbol Unit Value
Tensile strength R m /Fpk MPa 1770 or 1860
Strand
Nominal diameter D mm 15.3 15.7
Nominal cross section Ap 140 150
Nominal mass M g/m 1093 1172
Surface configuration _ _ plain
Force of Single Strand at 0.1 %
Y 1770 Fp0.1k kN 218 234
Y 1860 Fp0.1k kN 229 246
Modulus of elasticity E MPa 195,000
Individual wires
External wire diameter d mm
Core wire diameter d' mm 1.02 to 1.04 d
As long as EN 10138 does not exist 7 - wire strands in accordance with national provisions
and with the characteristics given in the table above shall be used.

Annex 18
of European
DYWIDAG-Systems 7 - wire strands Technical Approval
International GmbH 6803 - 6837 ETA-13/0979
Page 42 of ETA-13/0979, version of the 27 June 2013
Austria Italy AUSTRIA
DYWIDAG-Systems International GmbH DYWIT S.P.A.
Alfred-Wagner-Strasse 1 Viale Europa 72 Strada A 7/9 ARGENTINA
4061 Pasching/Linz, Austria 20090 Cusago (MI), Italy
Phone +43-7229-610 49 0 Phone +39-02-901 65 71 AUSTRALIA
Fax +43-7229-610 49 80 Fax +39-02-901 65 73 01
E-mail office@dywidag-systems.at E-mail info@dywit.it BELGIUM
www.dywidag-systems.at www.dywit.it
BOSNIA AND HERZEGOVINA
Belgium and Luxembourg Netherlands BRAZIL
DYWIDAG-Systems International N.V. DYWIDAG-Systems International B.V.
Philipssite 5, bus 15 Veilingweg 2 CANADA
Ubicenter, 3001 Leuven, Belgium 5301 KM Zaltbommel, Netherlands
Phone +32-16-60 77 60 Phone +31-418-57 89 22 CHILE
Fax +32-16-60 77 66 Fax +31-418-51 30 12
E-mail info.be@dywidag-systems.com E-mail email@dsi-nl.nl COLOMBIA
www.dywidag-systems.com/emea www.dywidag-systems.com/emea
COSTA RICA
France Poland
DSI-Artéon SAS DYWIDAG-Systems International Sp. z o.o. CROATIA
Rue de la Craz ul. Bojowników o Wolność i Demokrację 38/121
41-506 Chorzów, Poland
CZECH REPUBLIC
Z.I. des Chartinières
01120 Dagneux, France Phone +48-32-241 09 98 DENMARK
Phone +33-4-78 79 27 82 Fax +48-32-241 09 28
Fax +33-4-78 79 01 56 E-mail dsi-polska@dywidag-systems.com EGYPT
E-mail dsi.france@dywidag.fr www.dywidag-systems.pl
www.dywidag-systems.fr ESTONIA
Spain
Germany DYWIDAG Sistemas C onstructivos, S.A. FINLAND
DYWIDAG-Systems International GmbH Avd/de la Industria, 4
Germanenstrasse 8 Pol. Ind. la Cantuena FRANCE
86343 Koenigsbrunn, Germany 28947 Fuenlabrada (Madrid), Spain
Phone +34-91-642 20 72 GERMANY
Phone +49-8231-96 07 0
Fax +49-8231-96 07 40 Fax +34-91-642 27 10 GREECE
E-mail suspa@dywidag-systems.com E-mail dywidag@dywidag-sistemas.com
www.dywidag-systems.de www.dywidag-sistemas.com GUATEMALA
DYWIDAG-Systems International GmbH United Kingdom HONDURAS
Max-Planck-Ring 1 DYWIDAG-Systems International Ltd.
40764 Langenfeld, Germany Northfield Road HONG KONG
Phone +49-2173-79 02 0 Southam, Warwickshire
Fax +49-2173-79 02 20 CV47 0FG, Great Britain INDONESIA
E-mail suspa@dywidag-systems.com Phone +44-1926-81 39 80
www.dywidag-systems.de Fax +44-1926-81 38 17 ITALY
E-mail sales@dywidag.co.uk JAPAN
DYWIDAG-Systems International GmbH www.dywidag.co.uk
Schuetzenstrasse 20 KOREA
14641 Nauen, Germany
Phone +49-3321-44 18 0 LEBANON
Fax +49-3321-44 18 38
E-mail suspa@dywidag-systems.com LUXEMBOURG
www.dywidag-systems.de
MALAYSIA
DYWIDAG-Systems International GmbH
Siemensstrasse 8 MEXICO
85716 Unterschleissheim, Germany NETHERLANDS
Phone +49-89-30 90 50 100
Fax +49-89-30 90 50 120 NORWAY
E-mail dsihv@dywidag-systems.com
www.dywidag-systems.com/emea OMAN
PANAMA
PARAGUAY
PERU
POLAND
PORTUGAL
QATAR
SAUDI ARABIA
SINGAPORE
SOUTH AFRICA
SPAIN
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04503-1/12.13-1.000 ca di
TURKEY
UNITED ARAB EMIRATES
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USA
VENEZUELA
www.dywidag-systems.com/emea

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European Technical Approval

DYWIDAG External and Internal

European Organisation for Technical Approvals Validity

European Technical Approval ETA-13/0979

Nom commercial : Procédé de précontrainte extérieur DYWIDAG

Détenteur de l'ATE : DYWIDAG-Systems International GmbH

Type générique et utilisation prévue du Procédé de précontrainte par post-tension

Valid from: 27.06.2013

Producteur du procédé : DYWIDAG-Systems International GmbH

Le présent agrément technique européen 50 pages comprenant 27 pages de dessins faisant

This European Technical Approval 50 pages including 27 pages of drawings which

Organisation pour l'Agrément Technique Européen

Version of the 27th June 2013

A LEGAL BASES AND GENERAL CONDITIONS..............................................................4

Version of the 27th June 2013

A LEGAL BASES AND GENERAL CONDITIONS

A.1 This European Technical Approval is issued by Sétra in accordance with:

Council Directive 89/106/EEC of 21 December 1988 on the approximation of

décret n°92-647 du 8 juillet 19924 concernant l'aptitude à l'usage des produits de

Common Procedural Rules for Requesting, Preparing and the Granting of

ETAG 013, Edition June 2002, Post-Tensioning Kits for Prestressing of

A.3 This European Technical Approval is not to be transferred to manufacturers or

A.4 This European Technical Approval may be withdrawn by Sétra, in particular

A.5 Reproduction of this European Technical Approval including transmission by

Version of the 27th June 2013

B SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL

B.1 DEFINITION OF PRODUCTS AND INTENDED USE

B.1.1 Definition of Products

DYWIDAG – External Strand Post-Tensioning System

Version of the 27th June 2013

B.1.2 Intended use

B.1.3 Working life

The relevant Eurocodes are the following:

Version of the 27th June 2013

B.2 CHARACTERISTICS OF PRODUCT AND METHODS OF VERIFICATION

B.2.1 Characteristics of product

Only strands stranded in the same direction shall be used in a tendon.

Wedges of one supplier only may be used at one construction site.

B.2.1.4 Wedge plates

B.2.1.5 Anchor plate with recess tube

B.2.1.6 Steel trumpet with PE-insert

Version of the 27th June 2013

B.2.1.7 Cast-iron anchor bodies

B.2.1.8 Bursting reinforcement (helixes and stirrups)

B.2.1.9 Sheathings, tubes and trumpets

B.2.1.12 Protective caps

Version of the 27th June 2013

B.2.2 Methods of verification

The release of dangerous substances (Essential Requirement 3) is determined according to

The structural members (made of normal-weight concrete) prestressed by means of the

Initial prestressing force Pm0 = min (0.75 Fpk ; 0.85 Fp0.1k)

Version of the 27th June 2013

Table 1: Maximum prestressing forces6 for tendons with Ap = 140 mm²

Table 2: Maximum prestressing forces6 for tendons with Ap = 150 mm²

Version of the 27th June 2013

Cross Prestressing force Prestressing force

B.2.2.3 Losses of the prestressing force due to friction

At external tendons no wobble coefficient k need to be taken into account.

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B.2.2.4 Radius of curvature of the tendons at deviations and geometry of deviators

Table 4: Smallest radius of curvature of deviators

Version of the 27th June 2013

Table 7: Smallest radius of curvature of deviators behind the anchorage