Vous êtes sur la page 1sur 120

120T

(TM34T)

Issued with machine serial number ...................................... illustrated parts manual


* See page viii Manuel illustré de pièces détachées
Illustrierte Stückliste
Issue 7 (April 2006) Manual de piezas ilustrado
SCHEMATICS FOR THIS MACHINE
SCHÉMAS RELATIFS À CETTE MACHINE
SCHALTPLÄNE FÜR DIESE MASCHINE
ESQUEMA DE ESTA MÁQUINA

(see serial number on the front of the parts manual)


(voir le numéro de série à l'avant du manuel de pièces détachées)
(siehe Seriennummer vorne auf der Stückliste)
(Ver el número de serie en la portada del manual de piezas)

Wiring. D Hydraulic. D
Électrique Hydraulique
Verdrahtung Hydraulik
Cableado Hidráulico

For copies of these contact the service department


Pour une copie de ces schémas, contactez le service de pièces detaches.
Für Exemplare wenden Sie sich bitte an die Kundendienstabteilung.
Para obtener copias de éstos, póngase en contacto con el departamento de servicio.

Tel: +44 (0)1908 857899


Fax: +44 (0)1908 227460
Email: service@niftylift.com

(Please state the machine serial number)


(Veuillez indiquer le numéro de série de la machine)
(Bitte geben Sie die Seriennummer der Maschine an)
(Por favor, indique el número de serie de la máquina)

Niftylift Ltd. Fingle Drive, Stonebridge, Milton Keynes, MK13 0ER, United Kingdom
12OT (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please Note, at the time of going to press, all information, illustrations details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligation to install them on previously manufactured machines.

Readers of this manual requiring further information should contact us at:


Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Ordering of Parts
When ordering a replacement part for your Niftylift product, please state the following:
• Machine Model and Serial number Niftylift Part number
• Full description of the part Quantity required
• Purchase Order number Destination address

Machine Information
Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, détails
et descriptions, contenus dans le présent document, sont valides. Niftylift se réserve le droit de changer
ou d'améliorer ses produits sans obligation de montage sur les anciennes machines.
Pour toutes informations supplémentaires, veuillez nous contacter à:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Commande de pièces
Lors de la commande de pièces de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:
• Modèle et numéro de série de la machine Référence de la pièce Niftylift
• Description complète de la pièce Quantité requise
• Numéro de commande Adresse de destination

Informations relatives à la machine


Numéro de modèle . . . . . . . . . . . . . . . . . . . . . . . . . . . Date d'achat. . . . . . . . . . . . . . . . . . .
Numéro de série . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

issue 07 iii
info@niftylift.com
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und
Beschreibungen zum Zeitpunkt des Drucks gültig sind. Niftylift behält sich das Recht vor, Produkte zu
wechseln, ändern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an früher gefertigten
Maschinen zu installieren.
Wenn Leser dieser Anleitung weitere Informationen benötigen, wenden sie sich bitte an uns unter:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
Großbritannien
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Bestellen von Ersatzteilen


Bei der Bestellung eines Ersatzteils für Ihr Produkt von Niftylift geben Sie bitte folgende Einzelheiten an:
• Maschinenmodell und Seriennummer Niftylift Art.-Nr.
• Ausführliche Beschreibung des Teils Erforderliche Menge
• Bestellnummer Bestimmungsadresse

Maschineninformationen
Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum. . . . . . . . . . . . . . . . . . . .
Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Por favor, observe que en el momento de pasar a imprenta, toda la información, ilustraciones y
descripciones contenidas en el presente documento eran válidas. Niftylift se reserva el derecho de
cambiar, alterar, modificar o mejorar sus productos, sin obligación alguna de instalar dichos cambios en
máquinas fabricadas anteriormente.
Los usuarios de este manual que requieran más información, deberán ponerse en contacto con
nosotros en:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520

Pedido de piezas
Al realizar el pedido de una pieza de recambio para su producto Niftylift, sírvase especificar lo siguiente:
• Modelo y número de serie de la máquina Número de pieza Niftylift
• Descripción completa de la pieza Cantidad requerida
• Número de orden de compra Dirección de destino

Información de la máquina
Número de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .
Número de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv issue 07
Parts Order Form (make copies for use)
Bon de commande de pièces (Faire des photocopies pour vos commandes ultérieures) tel +44 (0)1908 857899
Bestellformular für Ersatzteile (bitte Kopien zur zukünftigen Verwendung machen) fax +44 (0)1908 227460
Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com

name nom name nombre date date datum fecha

address adresse adresse dirección


delivery address
adresse de livraison
lieferadresse
dirección de entrega

telephone téléphone tel.-Nr. teléfono

fax fax-Nr.
purchase order number
numéro de commande
bestellnummer
email e-mail número de orden de compra

Part Number description quantity price


Référence pièce description quantité prix
Art.-Nr. beschreibung menge preis
Número de pieza descripción Cantidad precio

P
P
P
P
P
P
P
P
P
P
P
P

Alternatively, details of your order can be emailed to service@niftylift.com


Alternativement, le détail de votre commande peut nous être envoyé par email à service@niftylift.com
Als Alternative können Sie Ihre Bestellung auch an service@niftylift.com senden
Alternativamente, los detalles de su pedido pueden enviarse por e-mail a service@niftylift.com
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 chassis
page
1.1 Base assembly....................................................................................................... 1-2
1.2 Traction drive assembly......................................................................................... 1-6
1.3 Stabiliser assembly................................................................................................ 1-8
1.4 Tow coupling assembly....................................................................................... 1-10
1.5 Jockey wheel assembly....................................................................................... 1-12
1.6 Heavy duty jockey wheel..................................................................................... 1-14
1.7 Lighting board assembly ..................................................................................... 1-16
1.8 Wheel hub assembly ........................................................................................... 1-18
1.9 Wheel hub assembly (Traction drive).................................................................. 1-20
1.10 Valve block (Traction drive) ................................................................................. 1-22

2 superstructure
page
2.1 Power tray (Petrol/bi-energy)................................................................................. 2-2
2.2 Power tray (AC/DC) ............................................................................................... 2-6
2.3 Power tray (AC) ................................................................................................... 2-10
2.4 Slew assembly ..................................................................................................... 2-12
2.5 Control valve assembly (3 spool) ........................................................................ 2-14
2.6 Control valve assembly (4 spool) ........................................................................ 2-16
2.7 Button box assemblies ........................................................................................ 2-18
2.8 PCB Control box .................................................................................................. 2-20
2.9 AC transformer box.............................................................................................. 2-22
2.10 AC/DC transformer box ....................................................................................... 2-24
2.11 DC Power pack (Hydr-app) ................................................................................. 2-26
2.12 AC Power pack .................................................................................................... 2-28
2.13 DC Power pack (AC/DC machine) ...................................................................... 2-30
2.14 Battery charger (UK) ............................................................................................ 2-32
tabla del contenido
table des matières
inhaltsverzeichnis

2.15 Battery charger (Euro/Australia & USA) .............................................................. 2-34

3 boom assemblies
page
3.1 Booms assembly ................................................................................................... 3-2
3.2 Lift cylinder............................................................................................................. 3-6
3.3 Levelling cylinder ................................................................................................... 3-8
3.4 Telescope cylinder............................................................................................... 3-10
contents

4 cage
page
4.1 Cage assembly ...................................................................................................... 4-2
4.2 Cage weigh assembly (Spring) ............................................................................. 4-4
4.3 Cage weigh assembly (Load Cell) ........................................................................ 4-6
4.4 Control valve assembly (5 spool) .......................................................................... 4-8
vi
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4.5 Button box assemblies ........................................................................................ 4-10

5 labelling
page
5.1 Label locations 120T .............................................................................................. 5-2
5.2 Label locations TM34T......................................................................................... 5-16

6 hydraulic hoses
page
6.1 Hose kit 120T (TM34T)........................................................................................... 6-2
6.2 Traction Drive kit (P14205) .................................................................................... 6-6

Figures page

1.1 Base assembly ................................................................................. 1-3


1.2 Traction drive assembly .................................................................... 1-7
1.3 Stabiliser assembly ........................................................................... 1-9
1.4 Tow coupling assembly .................................................................. 1-11
1.5 Jockey wheel assembly .................................................................. 1-13
1.6 Heavy duty jockey wheel ............................................................... 1-15
1.7 Lighting board assembly................................................................. 1-17
1.8 Wheel hub assembly....................................................................... 1-19
1.9 Wheel hub assembly (Traction drive) ............................................. 1-21
1.10 Valve block assembly (Traction drive) ............................................ 1-23
2.1 Power tray (PE) ................................................................................. 2-3
2.2 Power tray (AC/DC)........................................................................... 2-7
2.3 Power tray (AC) ............................................................................... 2-11
2.4 Slew assembly ................................................................................ 2-13

tabla del contenido


2.5 Control valve assembly (3 spool).................................................... 2-15
table des matières
inhaltsverzeichnis
2.6 Control valve assembly (4 spool).................................................... 2-17
2.7 Button boxes.................................................................................... 2-19
2.8 PCB Control box.............................................................................. 2-21
2.9 AC transformer box ......................................................................... 2-23
2.10 AC/DC transformer box ................................................................... 2-25
2.11 DC Power pack (Hydr-app)............................................................. 2-27
2.12 AC Power pack................................................................................ 2-29
contents

2.13 DC Power pack (AC/DC machine) ................................................. 2-31


2.14 Battery charger (UK) ....................................................................... 2-33
2.15 Battery charger (Euro/Australia & USA).......................................... 2-35
3.1 Booms assembly............................................................................... 3-3
3.2 Lift cylinder ........................................................................................ 3-7
3.3 Levelling cylinder............................................................................... 3-9
3.4 Telescope cylinder .......................................................................... 3-11
issue 07
vii
info@niftylift.com
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.1 Cage assembly.................................................................................. 4-3


4.2 Cage weigh assembly (Spring)......................................................... 4-5
4.3 Cage weigh assembly (Load cell)..................................................... 4-7
4.4 Control valve assembly (5 spool)...................................................... 4-9
4.5 Button boxes ................................................................................... 4-11
5.1 Label locations 120T ......................................................................... 5-3
5.2 Label locations TM34T .................................................................... 5-17
5.2 Labels (1-32)................................................................................... 5-18
5.3 Labels (33-50).................................................................................. 5-19
6.1 Hose kit 120T (TM34T)...................................................................... 6-3

Issue Records

Chapter Pages Issue Date Comments/Changes

Introduction 8 7 04/2006 Seventh issue


1 24 7 04/2006 Revisions on following pages;
1-2, 1-6 to 1-9 & 1-18.
2 36 7 04/2006 Revisions on following pages;
2-2 to 2-11, 2-18, 2-24 to 2-27 & 2-30/31.
3 12 7 04/2006 Revisions on following pages;
3-2 to 3-7.
4 12 6 04/2006 Revised for ‘Cage weigh systems’
(Pages 4-2 to 4-8).
5 20 3 04/2006 Third issue
6 6 2 04/2006 Second issue

* When ordering parts for machines other than the stated serial number,
it is advisable to contact the Parts Department;

viii issue 07
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

1 chassis assembly
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.1 Base assembly


Item Description Part Number

1 Gear wheel P10490

2 Bush (Bearing) P10489

Socket inlet -240v P10174


3 110v P10750
(a) Australia ONLY P18303

4 Locating Pin P11377

5 Spring P10003

6 Spirit level P10228

7 Axle assy LH P15075

8 Mudguard P12818

9 Bracket - Mudguard P15090

10 Rubber grommet P15087

11 Wheel P12669

12 Boom catch P11392

Valve - Manual P12578


13 selector
Lever ONLY P18090
spanish
german
french

14 Micro switch P11252

Control valve
See “Control valve
15 P15518
assembly (4 spool)”
chassis assembly

on page 2-14

Tow coupling P10064


Tow coupling - USA P11513
16 See “Tow coupling
assembly” on
page 1-10

Jockey wheel
See “Jockey wheel
17 P10065
assembly” on
page 1-12

18 Brake rod (850 mm) P18918

19 Balance bar P70080

20 Brake cable P10124

21 Bush P12298

1–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

16

17
15
13

14
11
10

12

18
19
20
7

21
9

spanish
german
french
4

5
3a
1

22

chassis assembly
11
8
24
27

25

10
9
26

23

1–3
issue 07
info@niftylift.com Figure 1.1 Base Assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.1 continued
Item Description Part Number

22 Axle assy RH P15076

23 Wheel chock P10729

24 Axle locking bolt P10007

25 Cap P10443

26 Knob P10830

27 Rubber boom rest P10611


spanish
german
french
chassis assembly

1–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

$

%
#
!

"



&
'

%


'

&

spanish
german
french
"

#
!=


chassis assembly

&
"
%


'
$

1–5
issue 07
info@niftylift.com Figure 1.1 Base assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.2 Traction drive assembly


Item Description Part Number

Mudguard bracket
1 P15111
LH

2 Mudguard P12818

3 Rubber grommet P15087

4 Wheel and tyre P13086

5 Joystick P16125

Valveblock
See “Valve block
6 P14395
(Traction drive)” on
page 1-22

7 Bracket - Valveblock P13872

Jockey wheel
See “Heavy duty
8 P13898
jockey wheel” on
page 1-14

Pressure reducing
9 P16548
valve

10 Brake rod (1700 mm) P16892

11 Balance bar P70080

12 Pivot pin - 58 mm P13870


spanish
german
french

13 Drive motor P14257

14 Drive barrel P16074


chassis assembly

Cover - RH P17047
15
* LH P17046

16 Drive unit P15875

17 Brake cable P15328

18 Axle assembly P13875

Mudguard bracket
19 P15112
RH

Check valve (a) P10665


20
(b) P12717

21 Bracket P13868

22 Pivot pin - 83 mm P13869

23 Engage cylinder P11313

24 * Seal kit for item 23 P12499


1–6
issue 07
* Not illustrated
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

8
5

6
4
3

10
9

11
12

13

spanish
german
french
20b

14
23 24*

chassis assembly
1

17

16
22

18
20a
21

15
19

1–7
issue 07
info@niftylift.com Figure 1.2 Traction drive assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.3 Stabiliser assembly


Item Description Part Number

1 Cylinder P11866

2 * Seal kit for item 1 P12400

3 Plastic washer P10035

4 Load valve P11956

5 Valve (cartridge) P17317

Banjo bolt
6 P14181
(1mm restrictor)

7 Swing bolt P15966

8 Pin -127mm P12952

Bush Plastic P12298


9
Steel P12250

10 Stabiliser P12419

11 Micro switch P11252

12 Rocker arm P17346

13 Spring P12297

14 Swivel foot P17345


spanish
german
french

15 Spring clip P18113

16 Pin - 94mm P12953

17 Pin - 146mm P12955


chassis assembly

18 Pin - 166mm P17355

Rocker arm
19 P17463
assembly

* Not illustrated

1–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 3 4
7
2*

18

3 9

17
7
10

spanish
german
french
7

16 chassis assembly
11

12
9
19
13
15

14

1–9
issue 07
info@niftylift.com Figure 1.3 Stabiliser assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.4 Tow coupling assembly


Item Description Part Number

Tow coupling assy P10064


1 Tow coupling assy
(USA only) P11513

2 Gaiter P70057

Coupling head P70059


3 Coupling head
(USA only) P11630

4 Drawtube damper P11284

5 Breakaway cable P70061

Handbrake and
6 P11874
damper

7 Plate - Jockey wheel P70098

8 Spacer P13064

Breakaway chains
9 P11753
(USA/Australia ONLY)
spanish
german
french
chassis assembly

1–10
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

!
'

spanish
german
french
chassis assembly
"
$

#
%
&

1–11
issue 07
info@niftylift.com Figure 1.4 Tow coupling assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.5 Jockey wheel assembly


Item Description Part Number

1 Plate P70098

Clamp
2 (Includes items 1, 3 P10066
and 4)

3 Pressure pad P11458

4 Clamp handle P70095

5 Solid wheel P70093

6 Handle P70186

Jockey wheel
7 P10065
assemby
spanish
german
french
chassis assembly

1–12
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
!

chassis assembly
# "

1–13
issue 07
info@niftylift.com Figure 1.5 Jockey wheel assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.6 Heavy duty jockey wheel


Item Description Part Number

1 Gear kit P15183

2 Knob P70076

3 Plastic Cap P16480

4 Solid wheel P14067

Inner shaft
5 P14066
(solid wheel)

6 Pneumatic wheel P16309

Inner shaft
7 P16308
(pneumatic wheels)

Jockey wheel
8 assembly P14065
(solid wheel)

Jockey wheel
9 assembly P13898
(pneumatic wheels)
spanish
german
french
chassis assembly

1–14
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

8
3

spanish
german
french
chassis assembly
5

1–15
issue 07
info@niftylift.com Figure 1.6 Heavy duty jockey wheel
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.7 Lighting board assembly


Item Description Part Number

Lighting board - UK P10313


European P10754
1
German TUV P11200
USA & RDW P11212

2 Fog light lens P10898

3 Fog light assembly P70197

4 Lamp assembly P70196

5 Tail light bulb P70202

6 Indicator bulb P70201

7 Warning triangle P70198

Plug/Lead UK/Euro P70200


8 USA P11761
Australia P17600

9 Mounting bracket P17962

Light assembly
(USA) LH P16881
10 RH P16882
(Australia) LH P17602
RH P17601
spanish
german

Bracket - Light cluster


french

11 RH
& number plate P17963

Note: Items 9, 10 and 11 are ONLY fitted to USA (TM34T) and Australian machines
chassis assembly

1–16
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2
3
4
1
10

Australia ONLY

spanish
german
french
5
6

chassis assembly
11

7
USA/Australia ONLY
10
9

1–17
issue 07
info@niftylift.com Figure 1.7 Lighting board assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.8 Wheel hub assembly


Item Description Part Number

1 Grease cap P15450

2 Hub nut P15452

3 Hub washer P15451

4 Outer bearing P15449

5 Wheel nut P70023

6 Hub P15485

7 Wheel stud P18365

8 Oil seal P15447

9 Inner bearing P15448

10 Half shell P70263

11 Adjuster bolt N/A

Adjuster wedge
12 P15427
(Includes item 11)

13 Adjuster post P15430

14 Brake shoe (Pair) P13129

15 Spring P15437
spanish
german
french

16 Steady spring P15434

17 Expander P70032
chassis assembly

18 Spring P15441

19 Spring P15435

1–18
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

6
7
5

1 2 3 4

9 8

10

18 17

spanish
german
french
chassis assembly
16

15
14 12

19 14

11
13

1–19
issue 07
info@niftylift.com Figure 1.8 Wheel hub assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.9 Wheel hub assembly (Traction drive)


Item Description Part Number

1 Adjuster assembly P15323

2 Spring kit P15324

Reverse lever assy


3 LH P15325
RH P15326

4 Stub axle and bolt P15322

Brake shoes
5 P15321
(Set of 4)

6 Expanding clutch P15320

7 Wheelbolt P15317

8 Dust cap P15319

Flange nut -
This item MUST be
9 P15172
renewed after
removal

10 Brake drum P15316

11 Bearing P17449

12 Circlip P17450
spanish
german

13 Brake cable eye P15327


french

14 Brake cable P15328

15 Bowden cable shell P15329


chassis assembly

1–20
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2
1
4
2

3
4 5

15

14

13

spanish
german
french
2

chassis assembly
6
12
11
7

10 9 8

 MUST         

1–21
issue 07
info@niftylift.com Figure 1.9 Wheel hub assembly (Traction drive)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.10 Valve block (Traction drive)


Item Description Part Number

1 Joystick P16125

2 Button - Red P17994

3 Rubber gaiter P16522

4 Bracket - Valveblock P13872

5 Valve block P14395

6 * Seal kit for item 5 P18156

7 Lever P16306

* Not illustrated
spanish
german
french
chassis assembly

1–22
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
4

chassis assembly

5 6*

1–23
issue 07
info@niftylift.com Figure 1.10 Valve block assembly
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

2 superstructure
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.1 Power tray (Petrol/Bi-energy)


Item Description Part Number

Fuse 225 A P11977


1 300 A P12407
Fuse holder P11976

Tilt sensor
2 P16108
(OPTIONAL)

3 Siren P11113

PCB Control box


4 See “PCB Control n/a
box” on page 2-20.

Power pack
See “DC Power
5 P16212
pack (Hydr-app)” on
page 2-26.

6 Canopy P18279

7 Knob P10186

8 Handle P10241

Flow switch
9 P13842
(Bi-energy ONLY)

10 Valve - non-return P10107

11 Solenoid valve assy P10132


spanish
german
french

Coil only
12 P70354
(Solenoid valve)

13 Pump - 1.6 cc P10655


superstructure

Fuse - 125 A P12696


14
Fuse holder P11976

15 Bell housing P12286

Hydraulic oil filter &


16 P10137
bowl assembly

17 Oil filter cartridge P10766

Petrol engine
GX160 P18916
18 GX200 P16934
Diesel engine
Yanmar L40AE P12469

Mounting plate
19 P12647
(Diesel engine ONLY)

20 Mounting bracket P12641

2–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

16 17

18

19
8
7

20
13
11 12

15
14
6

9
5

10
3

21

spanish
german
french
2

22
1

superstructure
33

23
32

24
31

25 26*
28
30

29

27

2–3
issue 07
info@niftylift.com Figure 2.1 Power tray (PDE)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.1 continued
Item Description Part Number

21 Gear wheel P10490

Worm assembly
22 See “Slew assembly” n/a
on page 2-12.

23 Battery strap P12671

24 Battery - 6 v P10829

Emergency hand
25 P12422
pump

26 * Seal kit for item 25 P12906

Diverter valve P10702


27
Lever ONLY P14397

Control valve
See “Control valve P15514
assembly (3 spool)”
28 on page 2-14.
Or “Control valve
assembly (4 spool)” P15518
on page 2-16

Battery Charger UK P11847


USA P12758
Euro/Australia P11913
See “Battery
spanish
german

29 charger (UK)” on
french

page 2-32. Or
“Battery charger
(Euro/Australia &
USA)” on page 2-34
superstructure

Handle - 2 pole
30 P17084
Anderson

31 Anderson connector P17083

Button box
See “Button box
32 n/a
assemblies” on
page 2-18.

33 Handle - Hand pump P10624

* Not illustrated

2–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

16 17

18

19
8
7

20
13
11 12

15
14
6

9
5

10
3

spanish
21

german
french
2

22
1

superstructure
33

23
32

24
31

25 26*
28
30

29

27

2–5
issue 07
info@niftylift.com Figure 2.1 Power tray (PDE)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.2 Power tray (AC/DC)


Item Description Part Number

Fuse 225 A P11977


1 300 A P12407
Fuse holder P11976

Tilt sensor
2 P16108
(OPTIONAL)

3 Siren P11113

Control box
See “AC/DC
4 n/a
transformer box” on
page 2-24.

Power pack (AC)


110 v P18305
5 240 v P12215
See “AC Power
pack” on page 2-28.

6 Canopy P18281

7 Knob P10186

8 Handle P10241

9 Battery - 6 v P10829

10 Battery strap P13203


spanish
german

11 Gear wheel P10490


french

Worm assembly
12 See “Slew assembly” n/a
on page 2-12.
superstructure

13 Hydraulic tank P13224

Power pack (DC)


See “DC Power
14 P12288
pack (AC/DC)” on
page 2-30.

15 Filler cap P10136

Emergency hand
16 P12422
pump

17 * Seal kit for item 16 P12906

Diverter valve P10702


18
Lever ONLY P14397

* Not illustrated

2–6
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
10
7
6

5
3

11

12

spanish
2

german
french
1

superstructure
16 17*
24
23

15
22

13
19
21

20

18

14

2–7
issue 07
info@niftylift.com Figure 2.2 Power tray (AC/DC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.2 continued
Item Description Part Number

Control valve
See “Control valve P15514
assembly (3 spool)”
19 on page 2-14.
Or “Control valve
assembly (4 spool)” P15518
on page 2-16

Battery Charger UK P11847


USA P12758
Euro/Australia P11913
See “Battery
20 charger (UK)” on
page 2-32. Or
“Battery charger
(Euro/Australia &
USA)” on page 2-34

Handle - 2 pole
21 P17084
Anderson

22 Anderson connector P17083

Button box

23 See “Button box n/a


assemblies” on
page 2-18.

24 Handle - Hand pump P10624


spanish
german
french
superstructure

2–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
10
7
6

5
3

11

12

spanish
2

german
french
1

superstructure
16 17*
24
23

15
22

13
19
21

20

18

14

2–9
issue 07
info@niftylift.com Figure 2.2 Power tray (AC/DC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.3 Power tray (AC)


Item Description Part Number

1 Canopy P18279

2 Knob P10186

3 Handle P10241

Power pack (AC)


110 v P18305
4 240 v P12215
See “AC Power
pack” on page 2-28.

5 Valve - non-return P10107

6 Solenoid valve assy P10132

Coil only
7 P70354
(Solenoid valve)

8 Gear wheel P10490

Worm assembly
9 See “Slew assembly” n/a
on page 2-12.

PCB Control box


10 See “PCB Control n/a
box” on page 2-20.

Tilt sensor
11 P16108
(OPTIONAL)
spanish
german
french

AC transformer box
110 v P11429
12 240 v P10770
See “AC transformer
box” on page 2-22.
superstructure

13 Siren P11113

Emergency hand
14 P12422
pump

15 * Seal kit for item 14 P12906

Control valve
See “Control valve P15514
assembly (3 spool)”
16 on page 2-14.
Or “Control valve
P15518
assembly (4 spool)”
on page 2-16

Button box
See “Button box
17 n/a
assemblies” on
page 2-18.

18 Handle - Hand pump P10624


2–10
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2

18

17 5

spanish
german
french
16

14 15*
superstructure

13
12

11

6 7
10

2–11
issue 07
info@niftylift.com Figure 2.3 Power tray (AC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.4 Slew assembly


Item Description Part Number

1 Guard P10390

2 Gear wheel P10490

3 Worm assembly P10038

4 Cover plate P16307

5 Coupling P10042

6 Roll pin P70112

7 Drive shaft key P14378

8 Motor P14305

9 * Seal kit for item 8 P14377

* Not illustrated
spanish
german
french
superstructure

2–12
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

8 9*
7

spanish
german
french
superstructure
1

2–13
issue 07
info@niftylift.com Figure 2.4 Slew assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.5 Control valve assembly (3 spool)


Item Description Part Number

Control valve -
Gravity descent
P15514
1 models
Non-gravity descent
models P15515

2 * Seal kit for item 1 P70337

3 Lever P70336

4 Pressure relief valve P70335

Lever cap
5 P70338
(complete)

6 Rubber boot P12225

Spool AS P15510
7
AST P15511

Spool return spring


8 P16234
assembly

* Not illustrated
spanish
german
french
superstructure

2–14
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2* 3

spanish
german
french
superstructure

6
5
7

2–15
issue 07
info@niftylift.com Figure 2.5 Control valve (3 spool)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.6 Control valve assembly (4 spool)


Item Description Part Number

1 Control valve P15518

2 * Seal kit for item 1 P70337

3 Lever P70336

4 Pressure relief valve P70335

Lever cap
5 P70338
(complete)

6 Rubber boot P12225

7 Spool (AS) P15510

Spool return spring


8 P16234
assembly

* Not illustrated
spanish
german
french
superstructure

2–16
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2

8
4

spanish
german
french
6 superstructure
5

2–17
issue 07
info@niftylift.com Figure 2.6 Control valve (4 spool)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.7 Button box assemblies


Item Description Part Number

Emergency stop
1 P15134
button

(A) Pilot light lens P11295


(B) Bulb P11791
2
(C) Lamp holder P11790
(D) Lamp housing P14276

Key switch - 455 key


2 position
P10076
3 position
3 key locked in lower
and upper position
P10081
key removable in all P10281
positions

Selector - 3 position P15151


4 (spring loaded)
2 position P15152

Button - Green P15149


Blue P15142
Black P15136
5
(A) Rubber cover
Standard P15858
Extended P15213

Button box - 4 hole


6 50 mm deep P16907
80 mm deep P16132
spanish
german
french

Button box - 3 hole


7 50 mm deep P15133
80 mm deep P16131
superstructure

Contact - NC
8 P14487
(Normally closed)

Contact - NO
9 P14486
(Normally open)

Contact - Double
10 P16718
NO/NC

11 Key P70187

2–18
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 C
B
A D

2
2

3 7

spanish
german
french
4
1

superstructure
A
2

5
5

8 9 10 11

2–19
issue 07
info@niftylift.com Figure 2.7 Button boxes
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.8 PCB Control box


Item Description Part Number

1 ABS Box P12498

2 PCB P14033

Timer relay
3 P10664
(Diesel only)

PCB -12 v (Battery


4 management - P11174
OPTIONAL)

Battery meter
5 P11494
(OPTIONAL)

6 Nylon spacer P11863

7 Circuit breaker - 15 A P11050

8 Relay P10340

Hour meter
9 P11410
(OPTIONAL)
spanish
german
french
superstructure

2–20
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

'

&

spanish
german
french
superstructure

%
!

# $
"

2–21
issue 07
info@niftylift.com Figure 2.8 Control box
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.9 AC transformer box


Item Description Part Number

Complete assembly
1 240 v P10770
110 v P11429

Fuse 16 A (240 v) P11767


2
25 A (110 v) P14040

3 Fuse 3.15 A P15504

PCB assembly
4 240 v P10847
110 v P14039

Hour meter
5 P11410
(OPTIONAL)

6 Siren P11113
spanish
german
french
superstructure

2–22
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german


french
superstructure

"

2–23
issue 07
info@niftylift.com Figure 2.9 AC Transformer box
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.10 AC/DC transformer box


Item Description Part Number

1 ABS Box P16540

Fuse 16A (240v) P11767


2
25A (110v) P14040

3 Plug 13-way P12945

4 PCB P14033

5 Circuit breaker - 15A P11050

6 Relay P10340

Circuit board assy


7 240v P10847
110v P14039

8 Fuse 3.15A P15504

Hour meter
9 P11410
(OPTIONAL)

10 Siren P11113
spanish
german
french
superstructure

2–24
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9 10

2 1

spanish
german
french
superstructure

6 4
3
5
2–25
issue 07
info@niftylift.com Figure 2.10 AC/DC Transformer box
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.11 DC Power pack (Hydr-app)


Item Description Part Number

1 Power pack assembly P16212

2 Motor P16611

3 * Brushes for item 2 P16703

4 Contactor plate P16315

5 Contact solenoid P11877

6 Fuse - 225 A P11977

7 Fuse holder P11976

8 Check valve kit P16614

9 Flange P16612

10 O-ring P16616

11 Filter - Return line P16734

12 Pump - 2.2 cc P16699

13 Filter - suction P16700

14 Tank - 12 litre P16701

15 Filler cap P17258


spanish
german
french

16 Relief valve kit P16613

17 Cap P16615
superstructure

* Not illustrated

2–26
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

14
13
12

15

spanish
german
french
11

17
10

superstructure
16
9
8
7
6
5

1
3*
4

2–27
issue 07
info@niftylift.com Figure 2.11 DC Power pack (Hydr-app)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.12 AC Power pack


Item Description Part Number

Power pack assembly


110 v P18305
1
240 v P12215
AC/DC Only P13228

2 * Seal kit for item 1 P70171

3 Flange coupling kit P10848

4 Coupling P70161

5 Relief valve P70158

6 Check valve P70159

‘O’ Ring
7 P15303
(Tank/Power pack)

8 Filter - Return line P70247

9 Tank - 9 litre P10862

10 Filler cap P70166

‘O’ Ring
11 P17749
(Backplate/Tank)

12 Filter - suction P70155

13 Pump - 1.5 cc P70262


spanish
german
french

Non-return valve -
14 P10107
1/4in

Solenoid valve assy P10132


15
superstructure

Coil ONLY P70354

16 Motor - 220/240 v AC P13848

17 Run capacitor P12702

18 Start capacitor P12701

* Not illustrated Note: Items 9, 10 and 11 are NOT fitted to AC/DC machine

2–28
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
10
6
8

12
13
7

11
5

spanish
german
4

french
15

14

superstructure
3
1 2*

16
18

17

2–29
issue 07
info@niftylift.com Figure 2.12 AC Power pack
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.13 DC Power pack (AC/DC machine)


Item Description Part Number

Power pack complete


1
1.5 cc pump P12288

2 * Seal kit for item 1 P70171

3 Motor P11217

4 * Brushes for item 3 P11226

5 Contactor plate P16315

Contact solenoid -
6
12 v (Bi-energy) P11877

7 Fuse - 225 A P11977

8 Fuse holder P11976

9 Coupling P70161

10 Relief valve kit P70158

11 Check valve kit P70159

12 Filter - Return line P70247

13 Pump - 1.5 cc P70262

14 Filter - Suction P70155


spanish
german
french
superstructure

2–30
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

14
13

11
12

10

spanish
german
french
9
8

superstructure
7

5
2*
1

4*
3

2–31
issue 07
info@niftylift.com Figure 2.13 DC Power pack (AC/DC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.14 Battery charger (UK)


Item Description Part Number

1 Thermal cut-out - 240 v P15269

2 Thermal cut-out - 110 v P15268

3 Charger complete P11847

4 PCB P70091

5 Thyristor module P14993

6 Lens P11104

7 Relay P12879

8 Socket - 110 v P10750

9 Plug - 110 v P10724

10 Plug - 240 v P10268

11 Socket - 240 v P10174

12 Fuse - 10 A P70176

13 Fuse - 20 A P11935

14 Fuse board P14386


spanish
german
french
superstructure

2–32
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

"
#


spanish
german
french
%
&

'

superstructure
"


!



2–33
issue 07
info@niftylift.com Figure 2.14 Battery charger (UK)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.15 Battery charger (Euro/Australia & USA)


Item Description Part Number

Thermal cut-out - 240 v


1 P15269
(European only)

Charger complete
2 Euro/Australia P11913
USA P12758

3 Thyristor module P14993

4 PCB P70091

Fuse 3.15 A (Euro) P15501


5
10 A (USA) P15503

6 Lens P11104
spanish
german
french
superstructure

2–34
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
superstructure
2

4
3

2–35
issue 07
info@niftylift.com Figure 2.15 Battery charger (Euro/Aus/USA)
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

3 boom assemblies
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 Booms assembly


Item Description Part Number

1 Boom 2 P10422

Lift cylinder
2 See “Lift cylinder” on P17989
page 3-6.

3 Pivot pin - 180 mm P12897

4 Plastic washer P10035

5 Bush DU2550 P10031

6 Pivot pin - 213mm P10024

7 Pivot pin - 78mm P10025

8 Pivot pin - 223mm P10023

Boom 1 P12307
9
AC/DC ONLY P13222

Bush (Bearing)
10 P10032
DU2520

11 Levelling rod P10876

12 Bush (Bearing) P10489

13 Wand switch P11291


spanish

14 P11436
german

Nylatron stud
french

15 Nut P16312

16 Wear pad P10519


boom assemblies

Bush (Bearing)
17 P10034
DU2525

18 Pivot pin - 192mm P10210

19 Hose hoop P11118

20 Pivot pin - 95mm P12899

Levelling cylinder
21 See “Levelling cylin- P16872
der” on page 3-8.

22 Boom 3 P12486

23 Boom 4 P10423

Lift cylinder
24 See “Lift cylinder” on P18323
page 3-6.

3–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
6

12
5
4

10

13
4
3

14

16

14

17
15
18
2

18
20
21
1

11

22

19

spanish
german
8

french
23
10
4

24

boom assemblies
47

26

25
27
37

28
32
36
16
40
45

35
46

29 30 31
44
43

34 33
41
42

38
39

3–3
issue 07
info@niftylift.com Figure 3.1 Booms assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 continued
Item Description Part Number

Bracket - Trunking/
25 P10908
Boom 4

26 Trunking P12710

Bracket -
27 P12643
Trunking/tracking

Tracking end piece -


28 Bottom bracket P15815
(Female)

29 Tracking P15408

30 Tracking link P15814

31 Tracking bridge P15813

Tracking end piece -


32 P15816
Top bracket (Male)

33 Roller bracket P12644

34 Roller pin - 126 mm P10682

35 Roller P10680

Pivot pin - 130 mm P16609


36
Roll pin P17485
spanish
german

37 Pivot pin - 117mm P10573


french

Levelling cylinder
38 See “Levelling cylin- P11764
der” on page 3-8.
boom assemblies

39 Pivot pin - 68mm P12900

40 Knuckle P10424

41 Bolt for item 44 P70266

42 Tab washer P17412

43 Roll pin for item 44 P70267

44 End cap P10037

45 Nylatron washer P12733

46 Hose hoop P10566

47 Flanged bush P12719

3–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
6

12
5
4

10

13
4
3

14

16

14

17
15
18
2

18
20
21
1

11

22

19

spanish
german
8

french
23
10
4

24

boom assemblies
47

26

25
27
37

28
32
36
16
40
45

35
46

29 30 31
44
43

34 33
41
42

38
39

3–5
issue 07
info@niftylift.com Figure 3.1 Booms assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.2 Lift cylinder


Item Description Part Number

Cylinder - A P17989
1
B P18323

2 * Seal kit for item 1 P18550

3 Bush DU2520 P10032

4 Load valve ONLY P11956

5 * Seal kit for item 4 P11958

Banjo bolt
6 Cylinder A P10087
Cylinder B P10527

7 Check valve assy P12403

8 Dowty washer P70126

9 Sintered breather P16331

* Not illustrated
spanish
german
french
boom assemblies

3–6
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2*

9
3

spanish
german
french
7

4 5*

boom assemblies
CYLINDER B

CYLINDER A

3–7
issue 07
info@niftylift.com Figure 3.2 Lift cylinder
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.3 Levelling cylinder


Item Description Part Number

1 Cylinder (slave) P16872

Seal kit for


2* P11082
items 1 and 4

3 Bush DU2520 P10032

4 Cylinder P11764

5 Load valve P11956

Check valve
6 P17317
cartridge

* Not illustrated
spanish
german
french
boom assemblies

3–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

!

$
#

spanish
german
!

french
boom assemblies
"

!
*
!

3–9
issue 07
info@niftylift.com Figure 3.3 Levelling cylinder
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.4 Telescope cylinder


Item Description Part Number

1 Cylinder P13348

2 * Seal kit for item 1 P11756

3 Bush DU2520 P10032

Check valve
4 P17317
cartridge

Load valve
5 (Fitted to machines P11956
after Jan 2004)

6 Bracket P10512

* Not illustrated
spanish
german
french
boom assemblies

3–10
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4 5

1 2*

spanish
german
french
3
boom assemblies

3–11
issue 07
info@niftylift.com Figure 3.4 Telescope cylinder
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

4 cage assembly
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.1 Cage assembly


Item Description Part Number

Cage -
With Cage Weigh
Spring P17939
1 Load Cell P17050
Non Cage Weigh P12768
TM34T (USA) P13084

2 Bush P10840

3 Cage gate P11610

4 Bush P18647

Step
5 P16905
(Cage weigh ONLY)

Bracket - Beacon
6 P11451
(OPTIONAL)

Beacon
7 P10274
(OPTIONAL)

Guard - Beacon
8 P10312
(OPTIONAL)

9 Cap P10842

Footswitch
10 P10759
(OPTIONAL)
spanish
german

11 Electrical contact P15209


french

Instruction manual
12 P11618
box (OPTIONAL)
cage assembly

Annunciator
13 P13836
(OPTIONAL)

4–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4
13
3

12

10 11

spanish
german
french
9 cage assembly

5
4–3
issue 07
info@niftylift.com Figure 4.1 Cage assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.2 Cage weigh assembly (Spring)


Item Description Part Number

1 Cage P17939

2 Pivot pin - 274mm P17942

3 Washer P18058

4 Grommet P14456

5 Bearing P18080

6 Distance tube P17975

7 Distance tube P17974

8 Inner frame P17937

9 Spring P18079

10 Pivot pin - 208mm P17940

11 Pivot pin - 251mm P17941

12 Swivel arm P17938

13 Distance tube P17944

14 Outer frame P17936

15 Microswitch P18150
spanish
german
french

16 Washer P10035

17 Pivot pin - 192mm P10210

Levelling cylinder
cage assembly

18 See “Levelling cylin- P16872


der” on page 3-8.

19 Pivot pin - 182mm P10029

20 Pivot pin - 95mm P12899

4–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1
3
2

4
3
3
7
5
8
6

5
10 3

spanish
german
3

french
11
3
5

cage assembly
12 9

20 19

5
14
13
12

15

16

18 17
16
4–5
issue 07
info@niftylift.com Figure 4.2 Cage weigh assembly (Spring)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.3 Cage weigh assembly (Load Cell)


Item Description Part Number

1 Pin - 95mm P12899

Levelling cylinder
2 See “Levelling cylin- P16872
der” on page 3-8.

3 Grommet P14456

4 Load cell P18179

5 Rubber grommet P16983

6 Lower chassis P16866

7 Pin - 192mm P10210

PCB - 2000kg
8
12v P18185

9 Box P17138
spanish
german
french
cage assembly

4–6
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

6
5
5

7
4

spanish
german
french
3

cage assembly
1

2
1
9

4–7
issue 07
info@niftylift.com Figure 4.3 Cage weigh assembly (Load cell)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.4 Control valve assembly (Cage)


Item Description Part Number

1 Lever (Levelling) P70347

Spool AS P15510
2
AST P15511

3 Valve seal kit P10707

Spool return spring


4 P16234
assembly

5 Interface seal kit P10706

6 Lever (150mm) P70346

Valve assembly -
7 P15517
5 spool

Pressure relief valve


Telescope spool P10879
8
Levelling spool P10879
Boom 3 spool P15840

9 Pressure relief valve P70335

10 Lever cap P70338

11 Rubber boot P12225


spanish
german
french
cage assembly

4–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

! "




spanish
german
french
%

cage assembly

'
&

4–9
issue 07
info@niftylift.com Figure 4.4 Control valve (5 spool)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.5 Button box assemblies


Item Description Part Number

Emergency stop
1 P15134
button

(A) Pilot light lens P11295


(B) Bulb P11791
2
(C) Lamp holder P11790
(D) Lamp housing P14276

Key switch - 455 key


2 position
P10076
3 position
3 key locked in lower
and upper position
P10081
key removable in all P10281
positions

Selector - 3 position P15151


4 (spring loaded)
2 position P15152

Button - Green P15149


Blue P15142
Black P15136
5
(A) Rubber cover
Standard P15858
Extended P15213

Button box - 6 hole


6 50 mm deep P15141
80 mm deep P17999
spanish
german
french

Button box - 4 hole


7 50 mm deep P16907
80 mm deep P16132
cage assembly

Contact - NO
8 P14486
(Normally open)

Contact - NC
9 P14487
(Normally closed)

Contact - Double
10 P11840
NO/NO

11 Contact - Single NO P11838

12 Key P70187

4–10
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 C
B
A D 1

3
2
4

5
3

spanish
german
french
A
1

cage assembly
2
5
5
9 8
3

12 11 10

4–11
issue 07
info@niftylift.com Figure 4.5 Button boxes
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

5 labelling
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 Label locations 120T


Item Description Part Number
1 Harness point P14883
french P14883
german P14883
spanish P14883
dutch P14883
italian P14883

2 Button box (without cage weigh) Bi-energy P15924


AC or DC P15925
french P15924
P15925
german P15924
P15925
spanish P15924
P15925
dutch P15924
P15925
italian P15924
P15925

3 Button box (with cage weigh) Bi-energy P17457


AC or DC P17212
french P17457
P17212
german P17457
spanish
german

P17212
french

spanish P17457
P17212
dutch P17457
labelling

P17212
italian P17457
P17212

4 If emergency stop disabled P14864


french P14865
german P14866
spanish P14867
dutch P16628
italian P16651

5 Basket levelling P10853


french P10853
german P10853
spanish P10853
dutch P10853
5–2 italian P10853

issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 2 3 4 5 6
7
1
8

10 11 12

39 38 13

33

spanish
german
14

french
15
40 37

labelling
16

17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28

29

30

35 34 15 31

33 32

5–3
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
6 Outrigger alarm P18842
french P18843
german P18844
spanish P18845
dutch P18846
italian P18847

7 Push and release P10380


french P10463
german P12996
spanish P13397
dutch P16856
italian P17141

8 Control levers - Cage P14927


french P14927
german P14927
spanish P14927
dutch P14927
italian P14927

9 General warning P18672


spanish
german
french

french P14422
german P14423
spanish P14424
dutch P16266
labelling

italian P16648

10 niftylift.com P14597
french P14597
german P14597
spanish P14597
dutch P14597
italian P14597

11 Operating instructions P14892


french P14892
german P14892
spanish P14892
dutch P14892
italian P14892
5–4
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 2 3 4 5 6
7
1
8

10 11 12

39 38 13

33

spanish
german
14

french
15
40 37

labelling
16

17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28

29

30

35 34 15 31

33 32

5–5
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
12 Warning - SWL 200kg P14801
french P14801
german P14801
spanish P14801
dutch P14801
italian P14801

13 Coupling instructions P14896


french P14897
german P14898
spanish P14899
dutch P16263
italian P17267

14 Nifty 120T P14598


french P14598
german P14598
spanish P14598
dutch P14598
italian P14598

15 Crush hazard P14782


spanish
german

french P14782
french

german P14782
spanish P14782
dutch P14782
labelling

italian P14782

16 Head protection P14921


french P14921
german P14921
spanish P14921
dutch P14921
italian P14921

17 Component stability P17203


french P17204
german P17205
spanish P17206
dutch P17207
italian P17208

5–6
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 2 3 4 5 6
7
1
8

10 11 12

39 38 13

33

spanish
german
14

french
15
40 37

labelling
16

17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28

29

30

35 34 15 31

33 32

5–7
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
18 Overload warning P18848
french P18849
german P18850
spanish P18851
dutch P18852
italian P18853

19 Button box (cage weigh) P17219


(instinctive) P15881
french P17219
P15881
german P17219
P15881
spanish P17219
P15881
dutch P17219
P15881
italian P17219
P15881

20 Control levers - Base P14926


french P14926
german P14926
spanish P14926
spanish
german
french

dutch P14926
italian P14926
labelling

21 Emergency handpump P14807


french P14808
german P14809
spanish P14810
dutch P16265
italian P16657

22 Battery charging P14904


french P14905
german P14906
spanish P14907
dutch P16746
italian P16662

5–8
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 2 3 4 5 6
7
1
8

10 11 12

39 38 13

33

spanish
german
14

french
15
40 37

labelling
16

17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28

29

30

35 34 15 31

33 32

5–9
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
23 Union Jack Flag P10780
french P10780
german P10780
spanish P10780
dutch P10780
italian P10780

24 Machine plate (Blank) P15383


french P15383
german P15383
spanish P15383
dutch P15383
italian P15383

25 No step P14785
french P14785
german P14785
spanish P14785
dutch P14785
italian P14785

26 Fuelling danger P14900


spanish
german
french

french P14901
german P14902
spanish P14903
dutch P16395
labelling

italian P16644

27 Petrol OFF ( Petrol engine ONLY) P13001


french P13275
german P13260
spanish P17254
dutch P16849
italian P17256

28 Diesel ( Diesel engine ONLY) P14414


french P14414
german P14414
spanish P14414
dutch P14414
italian P14414
5–10
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 2 3 4 5 6
7
1
8

10 11 12

39 38 13

33

spanish
german
14

french
15
40 37

labelling
16

17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28

29

30

35 34 15 31

33 32

5–11
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
29 Noise warning - 85dB P17124
french P17124
german P17124
spanish P17124
dutch P17124
italian P17124

30 Battery - Isolator P18600


french P18600
german P18600
spanish P18600
dutch P18600
italian P18600

31 Tyre pressure - 65psi P14876


french P14876
german P14876
spanish P14876
dutch P14876
italian P14876

32 Point load - 9.4kN P14962


spanish
german
french

french P14962
german P14962
spanish P14962
dutch P14962
labelling

italian P14962

33 Trailer towing (Not fitted to Traction Drive or Fixed Axle Models) P17341
french P17341
german P17341
spanish P17341
dutch P17341
italian P17341

34 Outriggers P14841
french P14842
german P14843
spanish P14844
dutch P16262
italian P16636
5–12
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 2 3 4 5 6
7
1
8

10 11 12

39 38 13

33

spanish
german
14

french
15
40 37

labelling
16

17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28

29

30

35 34 15 31

33 32

5–13
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
35 Boom clamp P14836
french P14837
german P14838
spanish P14839
dutch P16847
italian P16798

36 Hydraulic jacks P14922


french P14923
german P14924
spanish P14925
dutch P16267
italian P17834

37 Jockey wheel P14815


french P14816
german P14817
spanish P14818
dutch P16855
italian P17835

38 Traction drive - Engage P18890


spanish
german
french

french P18890
german P18890
spanish P18890
dutch P18890
labelling

italian P18890

39 Traction drive - Apply handbrake before release P16536


french P17269
german P17270
spanish P17271
dutch P17272
italian P17273

40 Traction drive - On slope P16541


french P17319
german P17320
spanish P17321
dutch P16549
italian P17322
5–14
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please refer to Figure 5.3 and 5.4


for representation of labels 2 3 4 5 6
7
1
8

10 11 12

39 38 13

33

spanish
german
14

french
15
40 37

labelling
16

17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28

29

30

35 34 15 31

33 32

5–15
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.2 Label locations TM34T


Item Description Part Number
1 Harness point P14883
2 Button box (without cage weigh) Bi-energy P15924
AC or DC P15925
3 Button box (with cage weigh) Bi-energy P17457
AC or DC P17212
4 If emergency stop disabled P14864
5 Basket levelling P10853
6 Outrigger alarm P18842
8 Control levers - Cage P14927
9 General warning P18672
10 niftylift.com P14597
11 Operating instructions P14892
13 Coupling instructions P14896
15 Crush hazard P14782
16 Head protection P14921
17 Component stability P17203
19 Button box (cage weigh) P17219
(instinctive) P15881
20 Control levers - Base P14926
21 Emergency handpump P14807
22 Battery charging P14904
24 Machine plate (Blank) P15383
25 No step P14785
spanish
german

27 Petrol OFF ( Petrol engine ONLY) P13001


french

30 Battery - Isolator P18600


31 Tyre pressure - 65psi P14876
32 Point load - 9.4kN P14962
labelling

33 Trailer towing (Not fitted to Traction Drive or Fixed Axle Models) P17341
34 Outriggers P14841
35 Boom clamp P14836
36 Hydraulic jacks P14922
37 Jockey wheel P14815
38 Traction drive - Engage P18890
39 Traction drive - Apply handbrake before release P16536
40 Traction drive - On slope P16541
41 * Cage gate warning P18432
42 * Footswitch P14884
43 * SWL - 500lbs P17328
44 * Nifty TM34T (Grey) P14612
45 * Rotating machinery P15010
46 * Carb. Regulations P15334
47 * Noise warning - 73dB P17123

5–16 48 * Daily safety check list P14908

issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

49 * General notice - TM’s P14888


50 * Max Towing speed P17140

4 41
Please refer to Figure 5.3 and 5.4 2 3 5
for representation of labels 6
9
1

15 42

15
15 10
8 43
11

49 25 9 27 46 15

13

spanish
german
french
TOP OF CANOPY 48 47 44

15

labelling
39 38 33
16
21
50
17
4
19 6
24 45
40 37 20
27
36 22

35 34 30 31 25
15
33 15
15 32
5–17
issue 03
info@niftylift.com Figure 5.2 Label locations TM34T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 4 13 19

P15881/01
P17219/001
DANGER
Death or serious injury may
result if emergency stop
NOTICE
switch is disabled, blocked POSITION VEHICLE & TRAILER ON LEVEL GROUND BEFORE ATTEMPTING
P14883/001 or inoperable.? P14864/001 TO COUPLE / DE-COUPLE

Coupling instructions

1. Depress the trigger on the lever mechanism and lift the handle upwards
0 I and forwards. 0
P15924/01
2. Place the unlocked coupling head onto the tow ball and apply slight
2 downwards pressure. The head will automatically lock onto the ball.
3. Ensure the trigger has returned to its free position before attempting to tow,
0 I P15925/001
and that the coupling head is secure on the towing ball.
4. Connect the breakaway cable to the towing vehicle hitch - not to the tow I
ball itself.
5. Connect the lighting plug to the vehicle and check the light functions.
6. Raise the jockey wheel to its stowed position and secure for transit.
0 I
3 P17457/01
De-coupling instructions 0
1. Apply trailer handbrake & chock wheels.
2. Lower the jockey wheel to the ground. Disconnect the breakaway cable and
0 I P17212/01 lighting plug.
3. Operate the handle by depressing the trigger and manually lift the coupling I
head clear of the towing ball or screw down the telescopic jockey wheel to
achieve the same effect.

Handbrake operation
5 6 DANGER 1. To operate the trailer parking brakes pull handbrake lever upwards and
backwards. The spring loaded mechanism will engage and stay in the
IF TILT ALARM SOUNDS, DESCEND IMMEDIATELY AND
CHECK OUTRIGGER/STABILISER SETTINGS.
operated position until reset.
2. To disengage the parking brakes, firmly grasp the handbrake lever and pull
20
P18842/02
upwards. Depress the ratchet release button in the end of the handbrake lever
and return lever to the horizontal position.

Care should be taken when operating the handbrake lever due to the

7
forces involved in engaging the ratchet mechanism.
PUSH & RELEASE
FOR
DESCENT
P14896/001
P10380 P14926/001

18 DANGER
8 IF OVERLOAD ALARM ACTIVATES, ALL FUNCTIONS WILL HALT. REMOVE
EXCESS LOAD IMMEDIATELY IN A SAFE MANNER TO RESTORE FUNCTIONS.
P18848/01

P14927/001

22 CAUTION
9 21 EMERGENCY HANDPUMP
MACHINE DAMAGE RISK
DANGER 1) Operate & hold machine control lever as normal.
To avoid damage to charger disconnect from
mains before using machine.
2) Use handpump lever to move machine.
READ THIS BEFORE OPERATING THIS MACHINE 3) Release control lever to halt machine movement, the hydraulic system resets
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS A. Red light means batteries are charging.
automatically. P14807/001
MACHINE FOR THE FIRST TIME B. Pulsing green light means the charge is
equalising.
YOU MUST NOT OPERATE THIS MACHINE unless STABILITY HAZARD C. Constant green light means batteries are fully
you have been trained in the safe operation of this machine.
 The machine must be on smooth
charged.
Training includes complete knowledge of the safety and
firm level surface before using the
operating instructions contained in the manufacturer's
booms. 1. Read and comply with all safety instructions in
manuals, your employer's work rules and applicable
 Do not use the machine in strong
governmental regulations.
or gusty winds (over 12.5m/s (45kph the operating manual.
Inspect the machine before use to be sure it is operating
properly and perform the safety checks listed in the operating
or 28mph)). 2. Before use inspect for any signs of wear or
 Never exceed the platform capacity.
manual and on the label under this canopy. This machine must
 Do not remove, alter or disable any
damage.
be inspected / serviced as the operating manual requires. 3. Connect to 3-wire grounded A.C. outlet. Use
components that in any way affect safety or stability. These

ELECTROCUTION HAZARD
include but is not limited to engines, batteries and tyres.
IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY. 24 NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE
3-wire grounded extension cord. For additional
safety use a trip switch device on the extension
THIS MACHINE IS NOT INSULATED TRAILERS: MILTON KEYNES MK13 0ER ENGLAND
 All stabilisers or outriggers must be properly extended. TEL 01908 223456 : FAX 01908 312733 cord.
 Maintain a safe distance from  All jack feet must be lowered onto a firm footing.
e-mail: info@niftylift.com

electrical lines and apparatus, you must SERIAL No


4. After connection check charger L.E.D. display
SELF PROPELLED MACHINES:
allow for machine sway, rock and sag
 Do not attempt to climb or descend
to ensure correct operation.
TYPE
and electrical lines swaying. P14904/001
slopes exceeding 25%, unless machine
 This machine does not provide YEAR OF MANUFACTURE
is 4 wheel drive, where 30% is
protection from contact with or
permitted. Never traverse slopes WEIGHT kg
proximity to an electrically charged
exceeding 20%.
conductor. You must maintain clearance RATED LOAD PERSONS + kg
 Use with additional caution when
of at least 3m (10 ft) between any part of the machine or its
operating the machine (in stowed MAXIMUM SAFE WORKING LOAD kg
load and any electrical line or apparatus carrying over 50,000
position only) across uneven terrain,
volts. 0.3m (1 ft) additional clearance is required for every MAXIMUM PULL N
debris, unstable or slippery surface
additional 30,000 volts or less.

EXPLOSION HAZARD
and near holes or drop-offs.
 Use only tyres specified by Niftylift, foam filled if specified.
MAXIMUM WIND SPEED

MAX. ALLOWABLE INCLINATION


m/s

Deg.
23
 Do not start the Niftylift if you can COLLISION HAZARD MAXIMUM HYDRAULIC PRESSURE bar
smell gasoline, liquid propane or diesel  Head protection must be worn.
fuel.  Operate machine with extreme
MAXIMUM VOLTAGE V MADE IN BRITAIN
AMPS A
 The engine must be shut down while caution. Use controls slowly for
spanish

fuel tanks are being filled. ELEC. CCT D ISSUE


smooth operation and watch for
german

Fuelling and battery charging must be obstructions which may strike HYD. CCT D ISSUE
done in a well ventilated area free of P10805/5
persons or machine.
french

any naked flame or other sources of  Make yourself familiar with the
ignition which may cause fire or work area before using the machine,
explosion. checking for overhead obstructions.
 Gasoline, liquid petroleum and diesel  Do not lower the boom unless the area below is free of
fuels are flammable. obstructions or personnel.
 Be aware of crushing hazards when gripping the handrail.
SELF PROPELLED MACHINES:
 To prevent damage to the platform, raise the flyboom

25 26
before driving up slopes or over uneven terrain.
HAZARDOUS SUBSTANCES AND  Check the drive direction before moving the machine.
ENVIRONMENTS
 This machine contains several hazardous substances such as
but not limited to:
RESTRAINT HAZARD DANGER
 All personnel in the platform shall
Battery acid, Hydraulic Fluid, Engine Coolant, Antifreeze, LPG,
wear a body belt with a lanyard
Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline.
attachment secured to the designated
 Covers and canopies should remain closed when the
machine is in operation. Only trained personnel should carry
point. GASOLINE, LIQUID PETROLEUM AND DIESEL
 Do not climb, sit or stand on the
out maintenance on the machine, ensuring at all times they FUELS ARE FLAMMABLE
labelling

platform rails.
protect themselves from electrical, heat and mechanical
 Do not attempt to leave the platform
hazards. 1. The engine must be shut down while fuel tanks are
by climbing down the booms.
DAMAGED OR MALFUNCTIONING MACHINE  Ensure the platform entry gate is being filled.
HAZARD down before raising the booms. 2. Fuelling must be done in a well ventilated area free of
 Check that any tools or equipment being used in the flame, sparks or any other hazard which may cause fire or
 Do not use a damaged or malfunctioning machine. platform are secure and cannot fall out of the platform.
 If the machine malfunctions during operation or the tilt / P14785/001 explosion.
outrigger alarm sounds stop all work and descend as soon as
PLATFORM OVERLOAD WARNING 3. Never start the Niftylift if you smell gasoline, liquid
possible in a smooth controlled manner. propane or diesel fuel.
 If machine is fitted with an overload alarm, when it
activates all functions will halt. Remove excess load
P14900/001
immediately in a safe manner to restore functions. P18672/01

DANGER
11 15 PELIGRO 27 CAUTION : TURN FUEL OFF DURING TRANSIT
P13001/1 28
ACHTUNG
GEVAAR

P14892/02
P14414/001

P1478 /0

12 WARNING WARNHINWEIS AVVERTENZA 29 30


AVERTISSEMENT ADVERTENCIA WAARSCHUWING
L WA

200KG
85 dB
400N + -
(440lbs) 80KG 80KG 40KG
12.5 m/s
(28mph)
(90lbs)
MAX
MAX (177lbs) (177lbs) (88lbs) MAX
P14801/003
+ -
P18600/01

16 17 WARNING
31 65 PSI 32 9.4kN
(4.5 BAR)
Do not replace without manufacturers consent any components
P14921/001
critical to the aerial platform stability with lighter weight
components. This includes the engine, batteries, tyres or any other
substantial item.
P14876/001

P14962/001
If in doubt contact Niftylift immediately.
P17203/001

5–18
issue 03
Figure 5.3 Labels 1-32
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

33 41* 42* DANGER


Death or serious injury may
2.
1. result if footswitch is disabled,
blocked or inoperable.?
3.

P18432/01

P17341/02
POWER POWER
ON OFF
P14884/001

34
WARNING
Serious injury may result if all four
outriggers / stabilisers are not
lowered onto a firm level surface 45**
and machine base made level DANGER
ensuring each supporting foot is ROTATING AND ELECTRICAL MACHINE
HAZARD
taking equal weight with the -KEEP CLEAR-
AVOID CONTACT - KEEP A SAFE
wheels clear of the ground. DISTANCE AWAY OR DEATH OR SERIOUS
INJURY MAY RESULT.?
P14841/001 P15010/001

35 CAUTION
MACHINE DAMAGE
RISK 43* WARNING WARNHINWEIS AVVERTENZA
BOOM TRAVELLING CLAMP AVERTISSEMENT ADVERTENCIA WAARSCHUWING
1) Release before operating
machine. 225KG 400N
2) Engage before towing
machine.
44
(500lbs) 80KG 80KG 65KG
12.5 m/s (90lbs)
MAX
(28mph)
P14836/001 MAX (177lbs) (177lbs) (144lbs) MAX
P17328/001

36 PUSH DOWN AND


HOLD LEVER TO
1 2 3 4 ACTIVATE STABILISER
CONTROLS CONTROL
LEVERS
STABILISER IDENTIFICATION
2 4

46* ENGINE CONFORMS TO EMISSION


CERTIFICATION : EPA PHASE -2 / CARB TIER-2
1 3 REFER TO HONDA DOCUMENT PWL 50975A (9603) FOR DETAILS
OR CONSULT MANUFACTURERS HANDBOOK P15334/01
NOTICE
TO PREVENT UNNECESSARY LOADING ON THE MACHINE USE THE
FOLLOWING STABILISER SEQUENCE:

spanish
1. DEPLOY FRONT STABILISERS (3&4) FIRST, UNTIL CONTACT IS MADE WITH THE

german
GROUND.
2. NEXT DEPLOY REAR STABILISERS (1&2), UNTIL CONTACT IS MADE WITH THE

french
GROUND.

47*
3. FINALLY LEVEL MACHINE BASE, USING THE FRONT THEN REAR STABILISERS.
4. RAISE STABILISERS USING THE REVERSE SEQUENCE.
P14922/001

L WA

37
WARNING 73 dB
labelling
Serious injury may result if jockey wheel clamp is released, unless hitch is
supported by vehicle or front jacks. Keep hands clear of jockey wheel handle
when releasing the jockey wheel clamp. P14815/001

48* NOTICE
DAILY SAFETY CHECK LIST
38 1.
2.
3.
Check operating and safety manuals are legible and located in their box within the platform (if applicable).
Check safety belts and hats.
Check all decals and placards to see if in place and legible.
4. Check platform is securely fastened to platform support.
5. Check wheels and tyres.
6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.
7. Check batteries for condition, cleanliness, connectors and electrolyte levels.
8. Check engine oil and coolant levels (if applicable).
9. Check Installation of all guards, covers and boom clamps.
10. Check for loose, missing or damaged parts.
11. Check all hydraulic hoses and electrical cables and wiring.
12. Check hydraulic, fuel and air systems for leaks.
13. Do not exceed rated platform capacity.
14. Check foot pedal for proper operation (if applicable).
15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution
throughout the checking procedure especially when checking brakes.
16. Check operation of emergency handpump.
17. Check all brakes and lights.
18. Check tilt sensor / alarm horn and beacons.
19. Check high engine and / or high drive limit switches.
20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.

P18890/01
DO NOT OPERATE A MALFUNCTIONING MACHINE P14908/001

49*

39 NOTICE
DANGER READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING
THIS MACHINE FOR THE FIRST TIME
*TM34T (USA) ONLY
HANDBRAKE MUST BE FULLY BEFORE USE LOW BATTERY WARNING (Battery models)
Refer to the operating manual or the label located inside the If the siren sounds and operations become intermittent, the
APPLIED BEFORE TRACTION canopy and perform the daily maintenance / check routine as batteries need charging. Switch to engine power or charge
SYSTEM IS DIS-ENGAGED FROM ROAD required. Read all WARNING, DANGER, CAUTION and NOTICE the machine immediately.
labels on the machine.
WHEELS. TO OPERATE OUTRIGGERS
RELEASE HANDBRAKE BEFORE DRIVING OR ACTIVATING THE MACHINE 1. Position the Niftylift on firm, level ground, never work
TOWING.
50*
1. Ensure all red Emergency Stops are out. with base across or adjacent to any slope.
2. Turn key switch at the ground control station to 2. Position the Niftylift, bearing in mind range of boom
P16536/001 activate the ground or platform controls. movement so that any overhead obstruction or possible
3. If no other power option is already running, the hazards such as, but not limited to: power cables, telephone
'Instinctive' control circuit will default to battery power. lines, drains, manhole covers etc.
(If applicable) 3. If the load bearing capacity of the ground is in any doubt
4. To start the engine turn the selector to the start ( ) the machine must not be used.
position, the engine will fire. When running, the control 4. Apply handbrake, chock wheels and cordon off area
circuit will adapt to the engine pump. using appropriate cones, barriers and flags.
5. Cold diesel engines: Push and hold the glow button ( 5. Release boom travelling clamp.
) for 10 seconds then turn the selector to the start position 6. Check all red emergency stops are not engaged i.e. fully
and the engine will fire. out.

40 6. If the engine is stopped, the control circuit will revert


back to the battery power.
7. To deploy the outriggers refer to the decals at the
outrigger control station (hydraulic) or beside the outriggers

DANGER
(manual).
EMERGENCY STOP ALWAYS LOWER BOOMS FULLY BEFORE ADJUSTING, RAISING,
RETRACTING OR MOVING THE OUTRIGGERS IN ANY WAY.
Pushing in an emergency stop will stop all functions and turn
the engine off.
TO OPERATE BOOMS
EMERGENCY HANDPUMP To operate from ground or platform:
1. Press and hold the green power button or footswitch.
TRACTION DRIVE IS FOR USE ON FLAT LEVEL In the event that the controls fail or the operator becomes 2. Slowly move the desired control according to the
GROUND ONLY.
45mph MAX
incapacitated the booms can be operated by using the markings on the control panel.
handpump adjacent to the ground controls. To swing the
USE OF TRACTION DRIVE ON SLOPES booms fit 1/2 inch drive socket to the end of swing worm
AFTER USE
gear and crank round manually.
GREATER THAN 10% MAY RESULT IN
SERIOUS INJURY.
Return the machine to the stowed position.
Turn the key to the 'off' position.
Remove key. Chock wheels.
P14888/02
72kph P17140/002
P16541/001

5–19
issue 03
info@niftylift.com Figure 5.4 Labels 33-50
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

6 hydraulic hoses
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.1 Hose kit 120T (TM34T)


Number Description french german spanish

Base control to RAM 1


1
- pressure
Base control to RAM 1
2
- pilot
Cage control to RAM 1
3
- pressure
Cage control to RAM 1
4
- pilot
Base control to RAM 2
5
- pressure
Base control to RAM 2
6
- pilot
Cage control to RAM 2
7
- pressure
Cage control to RAM 2
8
- pilot
Base control to slew
9
- pressure
Base control to slew
10
- pilot
Cage control to slew
11
- pressure
Cage control to slew
12
- pilot
Cage control to
spanish
german
french

13 telescoping ram -
pressure
Cage control to
14
telescoping ram - pilot
hydraulic hoses

Cage control to
15 levelling ram (slave)
- pressure
Cage control to
16 levelling ram (slave)
- pilot
Cage control to
17 levelling ram (master)
- pressure
Cage control to
18 levelling ram (master)
- pilot
Base control to
19 Cage control -
pressure
Manual select (A) to
20
Leg V-block - pressure

6–2
issue 02
14

issue 02
P T 18 16

TOP
PRV
13 23
24
} TO BASE (OPTION)

FRONT

info@niftylift.com
TELESCOPING RAM KNUCKLE CAGE
(MASTER) LEVELLING
(SLAVE)
17
15

CAGE 7
CONTROL 3
VALVE
4 8 LIFT RAM 2

4A
1
PRV 3A
LIFT RAM 1
5 2A
11 TOP
6 1A
RAM RAM RAM RAM
19 21 12 PRV
2 1P
STABILISER 1 2 3 4
CONTROL
VALVE
BASE
CONTROL 30 HANDPUMP P T
VALVE 2P
T P 3P
TOP
4P
22
OPTIONS STABILISERS
P
31 B
29 03
28 20
DUTY 27
SELECTOR P
A

DC BI-ENERGY
TANK MOTOR POWER MOTOR POWER
PUMP
PUMP

SLEW PACK PACK


PUMP
9 02 DUMP
10 NRV

FLOW
01 SWITCH

Figure 6.1 Hose diagram


french
german

6–3
hydraulic hoses
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
120T (TM34T)

spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.1 continued
Number Description french german spanish

Base control to
21 Cage control -
pilot
Base block to tank -
22
return
Base control to
23 telescoping ram -
pressure (OPTION)
Base control to
24 telescoping ram - pilot
(OPTION)
Power pack to
27 manual select
- pressure
Jack control to tank -
28
return
Duty selector to
29
handpump (OPTION)
Base control to
30
handpump - return
Manual select (B) to
31 base control -
pressure
1A Leg 1 - pressure
1P Leg 1 - pilot
spanish
german
french

2A Leg 2 - pressure
2P Leg 2 - pilot
3A Leg 3 - pressure
hydraulic hoses

3P Leg 3 - pilot
4A Leg 4 - pressure
4P Leg 4 - pilot
Bi-energy return
01
(OPTION)
Power pack -
02
pressure (OPTION)
Hand pump to HP
03
filter (OPTION)

6–4
issue 02
14

issue 02
P T 18 16

TOP
PRV
13 23
24
} TO BASE (OPTION)

FRONT

info@niftylift.com
TELESCOPING RAM KNUCKLE CAGE
(MASTER) LEVELLING
(SLAVE)
17
15

CAGE 7
CONTROL 3
VALVE
4 8 LIFT RAM 2

4A
1
PRV 3A
LIFT RAM 1
5 2A
11 TOP
6 1A
RAM RAM RAM RAM
19 21 12 PRV
2 1P
STABILISER 1 2 3 4
CONTROL
VALVE
BASE
CONTROL 30 HANDPUMP P T
VALVE 2P
T P 3P
TOP
4P
22
OPTIONS STABILISERS
P
31 B
29 03
28 20
DUTY 27
SELECTOR P
A

DC BI-ENERGY
TANK MOTOR POWER MOTOR POWER
PUMP
PUMP

SLEW PACK PACK


PUMP
9 02 DUMP
10 NRV

FLOW
01 SWITCH

Figure 6.1 Hose diagram


french
german

6–5
hydraulic hoses
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
120T (TM34T)

spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

6.2 Traction Drive Kit (P14205)


Number Description french german spanish

Cage V-block to
01 Traction V-block -
pressure
Traction V-block to
02
Leg V-block - return
PRV to leg V-block -
03
return
Traction V-block to
04
PRV - pressure
PRV to check valve -
05
pressure
Check valve to
06 Traction V-block -
return
Traction V-block to
07A
RH motor - pressure
Traction V-block to
07P
RH motor - pilot
Traction V-block to
08A
LH motor - pressure
Traction V-block to
08P
LH motor - pilot
09 Check valve to RAM
10 Check valve to RAM
spanish
german
french
hydraulic hoses

6–6
issue 02

Vous aimerez peut-être aussi