Académique Documents
Professionnel Documents
Culture Documents
120T Issue 7 04-2006
120T Issue 7 04-2006
(TM34T)
Wiring. D Hydraulic. D
Électrique Hydraulique
Verdrahtung Hydraulik
Cableado Hidráulico
Niftylift Ltd. Fingle Drive, Stonebridge, Milton Keynes, MK13 0ER, United Kingdom
12OT (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
Please Note, at the time of going to press, all information, illustrations details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligation to install them on previously manufactured machines.
Ordering of Parts
When ordering a replacement part for your Niftylift product, please state the following:
• Machine Model and Serial number Niftylift Part number
• Full description of the part Quantity required
• Purchase Order number Destination address
Machine Information
Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, détails
et descriptions, contenus dans le présent document, sont valides. Niftylift se réserve le droit de changer
ou d'améliorer ses produits sans obligation de montage sur les anciennes machines.
Pour toutes informations supplémentaires, veuillez nous contacter à:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520
Commande de pièces
Lors de la commande de pièces de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:
• Modèle et numéro de série de la machine Référence de la pièce Niftylift
• Description complète de la pièce Quantité requise
• Numéro de commande Adresse de destination
issue 07 iii
info@niftylift.com
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und
Beschreibungen zum Zeitpunkt des Drucks gültig sind. Niftylift behält sich das Recht vor, Produkte zu
wechseln, ändern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an früher gefertigten
Maschinen zu installieren.
Wenn Leser dieser Anleitung weitere Informationen benötigen, wenden sie sich bitte an uns unter:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
Großbritannien
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520
Maschineninformationen
Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum. . . . . . . . . . . . . . . . . . . .
Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Por favor, observe que en el momento de pasar a imprenta, toda la información, ilustraciones y
descripciones contenidas en el presente documento eran válidas. Niftylift se reserva el derecho de
cambiar, alterar, modificar o mejorar sus productos, sin obligación alguna de instalar dichos cambios en
máquinas fabricadas anteriormente.
Los usuarios de este manual que requieran más información, deberán ponerse en contacto con
nosotros en:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 630 858 2575
Fax +44 (0)1908 227460 1 630 858 0520
Pedido de piezas
Al realizar el pedido de una pieza de recambio para su producto Niftylift, sírvase especificar lo siguiente:
• Modelo y número de serie de la máquina Número de pieza Niftylift
• Descripción completa de la pieza Cantidad requerida
• Número de orden de compra Dirección de destino
Información de la máquina
Número de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .
Número de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv issue 07
Parts Order Form (make copies for use)
Bon de commande de pièces (Faire des photocopies pour vos commandes ultérieures) tel +44 (0)1908 857899
Bestellformular für Ersatzteile (bitte Kopien zur zukünftigen Verwendung machen) fax +44 (0)1908 227460
Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com
fax fax-Nr.
purchase order number
numéro de commande
bestellnummer
email e-mail número de orden de compra
P
P
P
P
P
P
P
P
P
P
P
P
1 chassis
page
1.1 Base assembly....................................................................................................... 1-2
1.2 Traction drive assembly......................................................................................... 1-6
1.3 Stabiliser assembly................................................................................................ 1-8
1.4 Tow coupling assembly....................................................................................... 1-10
1.5 Jockey wheel assembly....................................................................................... 1-12
1.6 Heavy duty jockey wheel..................................................................................... 1-14
1.7 Lighting board assembly ..................................................................................... 1-16
1.8 Wheel hub assembly ........................................................................................... 1-18
1.9 Wheel hub assembly (Traction drive).................................................................. 1-20
1.10 Valve block (Traction drive) ................................................................................. 1-22
2 superstructure
page
2.1 Power tray (Petrol/bi-energy)................................................................................. 2-2
2.2 Power tray (AC/DC) ............................................................................................... 2-6
2.3 Power tray (AC) ................................................................................................... 2-10
2.4 Slew assembly ..................................................................................................... 2-12
2.5 Control valve assembly (3 spool) ........................................................................ 2-14
2.6 Control valve assembly (4 spool) ........................................................................ 2-16
2.7 Button box assemblies ........................................................................................ 2-18
2.8 PCB Control box .................................................................................................. 2-20
2.9 AC transformer box.............................................................................................. 2-22
2.10 AC/DC transformer box ....................................................................................... 2-24
2.11 DC Power pack (Hydr-app) ................................................................................. 2-26
2.12 AC Power pack .................................................................................................... 2-28
2.13 DC Power pack (AC/DC machine) ...................................................................... 2-30
2.14 Battery charger (UK) ............................................................................................ 2-32
tabla del contenido
table des matières
inhaltsverzeichnis
3 boom assemblies
page
3.1 Booms assembly ................................................................................................... 3-2
3.2 Lift cylinder............................................................................................................. 3-6
3.3 Levelling cylinder ................................................................................................... 3-8
3.4 Telescope cylinder............................................................................................... 3-10
contents
4 cage
page
4.1 Cage assembly ...................................................................................................... 4-2
4.2 Cage weigh assembly (Spring) ............................................................................. 4-4
4.3 Cage weigh assembly (Load Cell) ........................................................................ 4-6
4.4 Control valve assembly (5 spool) .......................................................................... 4-8
vi
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
5 labelling
page
5.1 Label locations 120T .............................................................................................. 5-2
5.2 Label locations TM34T......................................................................................... 5-16
6 hydraulic hoses
page
6.1 Hose kit 120T (TM34T)........................................................................................... 6-2
6.2 Traction Drive kit (P14205) .................................................................................... 6-6
Figures page
Issue Records
* When ordering parts for machines other than the stated serial number,
it is advisable to contact the Parts Department;
viii issue 07
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado
1 chassis assembly
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
5 Spring P10003
8 Mudguard P12818
11 Wheel P12669
Control valve
See “Control valve
15 P15518
assembly (4 spool)”
chassis assembly
on page 2-14
Jockey wheel
See “Jockey wheel
17 P10065
assembly” on
page 1-12
21 Bush P12298
1–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
16
17
15
13
14
11
10
12
18
19
20
7
21
9
spanish
german
french
4
5
3a
1
22
chassis assembly
11
8
24
27
25
10
9
26
23
1–3
issue 07
info@niftylift.com Figure 1.1 Base Assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1.1 continued
Item Description Part Number
25 Cap P10443
26 Knob P10830
1–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
$
%
#
!
"
&
'
%
'
&
spanish
german
french
"
#
!=
chassis assembly
&
"
%
'
$
1–5
issue 07
info@niftylift.com Figure 1.1 Base assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Mudguard bracket
1 P15111
LH
2 Mudguard P12818
5 Joystick P16125
Valveblock
See “Valve block
6 P14395
(Traction drive)” on
page 1-22
Jockey wheel
See “Heavy duty
8 P13898
jockey wheel” on
page 1-14
Pressure reducing
9 P16548
valve
Cover - RH P17047
15
* LH P17046
Mudguard bracket
19 P15112
RH
21 Bracket P13868
8
5
6
4
3
10
9
11
12
13
spanish
german
french
20b
14
23 24*
chassis assembly
1
17
16
22
18
20a
21
15
19
1–7
issue 07
info@niftylift.com Figure 1.2 Traction drive assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Cylinder P11866
Banjo bolt
6 P14181
(1mm restrictor)
10 Stabiliser P12419
13 Spring P12297
Rocker arm
19 P17463
assembly
* Not illustrated
1–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
1 3 4
7
2*
18
3 9
17
7
10
spanish
german
french
7
16 chassis assembly
11
12
9
19
13
15
14
1–9
issue 07
info@niftylift.com Figure 1.3 Stabiliser assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
2 Gaiter P70057
Handbrake and
6 P11874
damper
8 Spacer P13064
Breakaway chains
9 P11753
(USA/Australia ONLY)
spanish
german
french
chassis assembly
1–10
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
!
'
spanish
german
french
chassis assembly
"
$
#
%
&
1–11
issue 07
info@niftylift.com Figure 1.4 Tow coupling assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Plate P70098
Clamp
2 (Includes items 1, 3 P10066
and 4)
6 Handle P70186
Jockey wheel
7 P10065
assemby
spanish
german
french
chassis assembly
1–12
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
spanish
german
french
!
chassis assembly
# "
1–13
issue 07
info@niftylift.com Figure 1.5 Jockey wheel assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
2 Knob P70076
Inner shaft
5 P14066
(solid wheel)
Inner shaft
7 P16308
(pneumatic wheels)
Jockey wheel
8 assembly P14065
(solid wheel)
Jockey wheel
9 assembly P13898
(pneumatic wheels)
spanish
german
french
chassis assembly
1–14
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
8
3
spanish
german
french
chassis assembly
5
1–15
issue 07
info@niftylift.com Figure 1.6 Heavy duty jockey wheel
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Light assembly
(USA) LH P16881
10 RH P16882
(Australia) LH P17602
RH P17601
spanish
german
11 RH
& number plate P17963
Note: Items 9, 10 and 11 are ONLY fitted to USA (TM34T) and Australian machines
chassis assembly
1–16
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
2
3
4
1
10
Australia ONLY
spanish
german
french
5
6
chassis assembly
11
7
USA/Australia ONLY
10
9
1–17
issue 07
info@niftylift.com Figure 1.7 Lighting board assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
6 Hub P15485
Adjuster wedge
12 P15427
(Includes item 11)
15 Spring P15437
spanish
german
french
17 Expander P70032
chassis assembly
18 Spring P15441
19 Spring P15435
1–18
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
6
7
5
1 2 3 4
9 8
10
18 17
spanish
german
french
chassis assembly
16
15
14 12
19 14
11
13
1–19
issue 07
info@niftylift.com Figure 1.8 Wheel hub assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Brake shoes
5 P15321
(Set of 4)
7 Wheelbolt P15317
Flange nut -
This item MUST be
9 P15172
renewed after
removal
11 Bearing P17449
12 Circlip P17450
spanish
german
1–20
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
2
1
4
2
3
4 5
15
14
13
spanish
german
french
2
chassis assembly
6
12
11
7
10 9 8
1–21
issue 07
info@niftylift.com Figure 1.9 Wheel hub assembly (Traction drive)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Joystick P16125
7 Lever P16306
* Not illustrated
spanish
german
french
chassis assembly
1–22
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
spanish
german
french
4
chassis assembly
5 6*
1–23
issue 07
info@niftylift.com Figure 1.10 Valve block assembly
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado
2 superstructure
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Tilt sensor
2 P16108
(OPTIONAL)
3 Siren P11113
Power pack
See “DC Power
5 P16212
pack (Hydr-app)” on
page 2-26.
6 Canopy P18279
7 Knob P10186
8 Handle P10241
Flow switch
9 P13842
(Bi-energy ONLY)
Coil only
12 P70354
(Solenoid valve)
Petrol engine
GX160 P18916
18 GX200 P16934
Diesel engine
Yanmar L40AE P12469
Mounting plate
19 P12647
(Diesel engine ONLY)
2–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
16 17
18
19
8
7
20
13
11 12
15
14
6
9
5
10
3
21
spanish
german
french
2
22
1
superstructure
33
23
32
24
31
25 26*
28
30
29
27
2–3
issue 07
info@niftylift.com Figure 2.1 Power tray (PDE)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
2.1 continued
Item Description Part Number
Worm assembly
22 See “Slew assembly” n/a
on page 2-12.
24 Battery - 6 v P10829
Emergency hand
25 P12422
pump
Control valve
See “Control valve P15514
assembly (3 spool)”
28 on page 2-14.
Or “Control valve
assembly (4 spool)” P15518
on page 2-16
29 charger (UK)” on
french
page 2-32. Or
“Battery charger
(Euro/Australia &
USA)” on page 2-34
superstructure
Handle - 2 pole
30 P17084
Anderson
Button box
See “Button box
32 n/a
assemblies” on
page 2-18.
* Not illustrated
2–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
16 17
18
19
8
7
20
13
11 12
15
14
6
9
5
10
3
spanish
21
german
french
2
22
1
superstructure
33
23
32
24
31
25 26*
28
30
29
27
2–5
issue 07
info@niftylift.com Figure 2.1 Power tray (PDE)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Tilt sensor
2 P16108
(OPTIONAL)
3 Siren P11113
Control box
See “AC/DC
4 n/a
transformer box” on
page 2-24.
6 Canopy P18281
7 Knob P10186
8 Handle P10241
9 Battery - 6 v P10829
Worm assembly
12 See “Slew assembly” n/a
on page 2-12.
superstructure
Emergency hand
16 P12422
pump
* Not illustrated
2–6
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
9
10
7
6
5
3
11
12
spanish
2
german
french
1
superstructure
16 17*
24
23
15
22
13
19
21
20
18
14
2–7
issue 07
info@niftylift.com Figure 2.2 Power tray (AC/DC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
2.2 continued
Item Description Part Number
Control valve
See “Control valve P15514
assembly (3 spool)”
19 on page 2-14.
Or “Control valve
assembly (4 spool)” P15518
on page 2-16
Handle - 2 pole
21 P17084
Anderson
Button box
2–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
9
10
7
6
5
3
11
12
spanish
2
german
french
1
superstructure
16 17*
24
23
15
22
13
19
21
20
18
14
2–9
issue 07
info@niftylift.com Figure 2.2 Power tray (AC/DC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Canopy P18279
2 Knob P10186
3 Handle P10241
Coil only
7 P70354
(Solenoid valve)
Worm assembly
9 See “Slew assembly” n/a
on page 2-12.
Tilt sensor
11 P16108
(OPTIONAL)
spanish
german
french
AC transformer box
110 v P11429
12 240 v P10770
See “AC transformer
box” on page 2-22.
superstructure
13 Siren P11113
Emergency hand
14 P12422
pump
Control valve
See “Control valve P15514
assembly (3 spool)”
16 on page 2-14.
Or “Control valve
P15518
assembly (4 spool)”
on page 2-16
Button box
See “Button box
17 n/a
assemblies” on
page 2-18.
1 2
18
17 5
spanish
german
french
16
14 15*
superstructure
13
12
11
6 7
10
2–11
issue 07
info@niftylift.com Figure 2.3 Power tray (AC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Guard P10390
5 Coupling P10042
8 Motor P14305
* Not illustrated
spanish
german
french
superstructure
2–12
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
8 9*
7
spanish
german
french
superstructure
1
2–13
issue 07
info@niftylift.com Figure 2.4 Slew assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Control valve -
Gravity descent
P15514
1 models
Non-gravity descent
models P15515
3 Lever P70336
Lever cap
5 P70338
(complete)
Spool AS P15510
7
AST P15511
* Not illustrated
spanish
german
french
superstructure
2–14
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
1 2* 3
spanish
german
french
superstructure
6
5
7
2–15
issue 07
info@niftylift.com Figure 2.5 Control valve (3 spool)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
3 Lever P70336
Lever cap
5 P70338
(complete)
* Not illustrated
spanish
german
french
superstructure
2–16
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
1 2
8
4
spanish
german
french
6 superstructure
5
2–17
issue 07
info@niftylift.com Figure 2.6 Control valve (4 spool)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Emergency stop
1 P15134
button
Contact - NC
8 P14487
(Normally closed)
Contact - NO
9 P14486
(Normally open)
Contact - Double
10 P16718
NO/NC
11 Key P70187
2–18
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
1 C
B
A D
2
2
3 7
spanish
german
french
4
1
superstructure
A
2
5
5
8 9 10 11
2–19
issue 07
info@niftylift.com Figure 2.7 Button boxes
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
2 PCB P14033
Timer relay
3 P10664
(Diesel only)
Battery meter
5 P11494
(OPTIONAL)
8 Relay P10340
Hour meter
9 P11410
(OPTIONAL)
spanish
german
french
superstructure
2–20
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
'
&
spanish
german
french
superstructure
%
!
# $
"
2–21
issue 07
info@niftylift.com Figure 2.8 Control box
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Complete assembly
1 240 v P10770
110 v P11429
PCB assembly
4 240 v P10847
110 v P14039
Hour meter
5 P11410
(OPTIONAL)
6 Siren P11113
spanish
german
french
superstructure
2–22
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
spanish
german
french
superstructure
"
2–23
issue 07
info@niftylift.com Figure 2.9 AC Transformer box
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
4 PCB P14033
6 Relay P10340
Hour meter
9 P11410
(OPTIONAL)
10 Siren P11113
spanish
german
french
superstructure
2–24
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
9 10
2 1
spanish
german
french
superstructure
6 4
3
5
2–25
issue 07
info@niftylift.com Figure 2.10 AC/DC Transformer box
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
2 Motor P16611
9 Flange P16612
10 O-ring P16616
17 Cap P16615
superstructure
* Not illustrated
2–26
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
14
13
12
15
spanish
german
french
11
17
10
superstructure
16
9
8
7
6
5
1
3*
4
2–27
issue 07
info@niftylift.com Figure 2.11 DC Power pack (Hydr-app)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
4 Coupling P70161
‘O’ Ring
7 P15303
(Tank/Power pack)
‘O’ Ring
11 P17749
(Backplate/Tank)
Non-return valve -
14 P10107
1/4in
* Not illustrated Note: Items 9, 10 and 11 are NOT fitted to AC/DC machine
2–28
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
9
10
6
8
12
13
7
11
5
spanish
german
4
french
15
14
superstructure
3
1 2*
16
18
17
2–29
issue 07
info@niftylift.com Figure 2.12 AC Power pack
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
3 Motor P11217
Contact solenoid -
6
12 v (Bi-energy) P11877
9 Coupling P70161
2–30
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
14
13
11
12
10
spanish
german
french
9
8
superstructure
7
5
2*
1
4*
3
2–31
issue 07
info@niftylift.com Figure 2.13 DC Power pack (AC/DC)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
4 PCB P70091
6 Lens P11104
7 Relay P12879
12 Fuse - 10 A P70176
13 Fuse - 20 A P11935
2–32
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
"
#
spanish
german
french
%
&
'
superstructure
"
!
2–33
issue 07
info@niftylift.com Figure 2.14 Battery charger (UK)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Charger complete
2 Euro/Australia P11913
USA P12758
4 PCB P70091
6 Lens P11104
spanish
german
french
superstructure
2–34
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
spanish
german
french
superstructure
2
4
3
2–35
issue 07
info@niftylift.com Figure 2.15 Battery charger (Euro/Aus/USA)
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado
3 boom assemblies
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Boom 2 P10422
Lift cylinder
2 See “Lift cylinder” on P17989
page 3-6.
Boom 1 P12307
9
AC/DC ONLY P13222
Bush (Bearing)
10 P10032
DU2520
14 P11436
german
Nylatron stud
french
15 Nut P16312
Bush (Bearing)
17 P10034
DU2525
Levelling cylinder
21 See “Levelling cylin- P16872
der” on page 3-8.
22 Boom 3 P12486
23 Boom 4 P10423
Lift cylinder
24 See “Lift cylinder” on P18323
page 3-6.
3–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
9
6
12
5
4
10
13
4
3
14
16
14
17
15
18
2
18
20
21
1
11
22
19
spanish
german
8
french
23
10
4
24
boom assemblies
47
26
25
27
37
28
32
36
16
40
45
35
46
29 30 31
44
43
34 33
41
42
38
39
3–3
issue 07
info@niftylift.com Figure 3.1 Booms assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
3.1 continued
Item Description Part Number
Bracket - Trunking/
25 P10908
Boom 4
26 Trunking P12710
Bracket -
27 P12643
Trunking/tracking
29 Tracking P15408
35 Roller P10680
Levelling cylinder
38 See “Levelling cylin- P11764
der” on page 3-8.
boom assemblies
40 Knuckle P10424
3–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
9
6
12
5
4
10
13
4
3
14
16
14
17
15
18
2
18
20
21
1
11
22
19
spanish
german
8
french
23
10
4
24
boom assemblies
47
26
25
27
37
28
32
36
16
40
45
35
46
29 30 31
44
43
34 33
41
42
38
39
3–5
issue 07
info@niftylift.com Figure 3.1 Booms assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Cylinder - A P17989
1
B P18323
Banjo bolt
6 Cylinder A P10087
Cylinder B P10527
* Not illustrated
spanish
german
french
boom assemblies
3–6
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
1 2*
9
3
spanish
german
french
7
4 5*
boom assemblies
CYLINDER B
CYLINDER A
3–7
issue 07
info@niftylift.com Figure 3.2 Lift cylinder
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
4 Cylinder P11764
Check valve
6 P17317
cartridge
* Not illustrated
spanish
german
french
boom assemblies
3–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
!
$
#
spanish
german
!
french
boom assemblies
"
!
*
!
3–9
issue 07
info@niftylift.com Figure 3.3 Levelling cylinder
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Cylinder P13348
Check valve
4 P17317
cartridge
Load valve
5 (Fitted to machines P11956
after Jan 2004)
6 Bracket P10512
* Not illustrated
spanish
german
french
boom assemblies
3–10
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
4 5
1 2*
spanish
german
french
3
boom assemblies
3–11
issue 07
info@niftylift.com Figure 3.4 Telescope cylinder
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado
4 cage assembly
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Cage -
With Cage Weigh
Spring P17939
1 Load Cell P17050
Non Cage Weigh P12768
TM34T (USA) P13084
2 Bush P10840
4 Bush P18647
Step
5 P16905
(Cage weigh ONLY)
Bracket - Beacon
6 P11451
(OPTIONAL)
Beacon
7 P10274
(OPTIONAL)
Guard - Beacon
8 P10312
(OPTIONAL)
9 Cap P10842
Footswitch
10 P10759
(OPTIONAL)
spanish
german
Instruction manual
12 P11618
box (OPTIONAL)
cage assembly
Annunciator
13 P13836
(OPTIONAL)
4–2
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
4
13
3
12
10 11
spanish
german
french
9 cage assembly
5
4–3
issue 07
info@niftylift.com Figure 4.1 Cage assembly
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 Cage P17939
3 Washer P18058
4 Grommet P14456
5 Bearing P18080
9 Spring P18079
15 Microswitch P18150
spanish
german
french
16 Washer P10035
Levelling cylinder
cage assembly
4–4
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
1
3
2
4
3
3
7
5
8
6
5
10 3
spanish
german
3
french
11
3
5
cage assembly
12 9
20 19
5
14
13
12
15
16
18 17
16
4–5
issue 07
info@niftylift.com Figure 4.2 Cage weigh assembly (Spring)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Levelling cylinder
2 See “Levelling cylin- P16872
der” on page 3-8.
3 Grommet P14456
PCB - 2000kg
8
12v P18185
9 Box P17138
spanish
german
french
cage assembly
4–6
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
6
5
5
7
4
spanish
german
french
3
cage assembly
1
2
1
9
4–7
issue 07
info@niftylift.com Figure 4.3 Cage weigh assembly (Load cell)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Spool AS P15510
2
AST P15511
Valve assembly -
7 P15517
5 spool
4–8
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
! "
spanish
german
french
%
cage assembly
'
&
4–9
issue 07
info@niftylift.com Figure 4.4 Control valve (5 spool)
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Emergency stop
1 P15134
button
Contact - NO
8 P14486
(Normally open)
Contact - NC
9 P14487
(Normally closed)
Contact - Double
10 P11840
NO/NO
12 Key P70187
4–10
issue 07
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
1 C
B
A D 1
3
2
4
5
3
spanish
german
french
A
1
cage assembly
2
5
5
9 8
3
12 11 10
4–11
issue 07
info@niftylift.com Figure 4.5 Button boxes
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado
5 labelling
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
P17212
french
spanish P17457
P17212
dutch P17457
labelling
P17212
italian P17457
P17212
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
10 11 12
39 38 13
33
spanish
german
14
french
15
40 37
labelling
16
17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28
29
30
35 34 15 31
33 32
5–3
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
5.1 continued
Item Description Part Number
6 Outrigger alarm P18842
french P18843
german P18844
spanish P18845
dutch P18846
italian P18847
french P14422
german P14423
spanish P14424
dutch P16266
labelling
italian P16648
10 niftylift.com P14597
french P14597
german P14597
spanish P14597
dutch P14597
italian P14597
10 11 12
39 38 13
33
spanish
german
14
french
15
40 37
labelling
16
17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28
29
30
35 34 15 31
33 32
5–5
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
5.1 continued
Item Description Part Number
12 Warning - SWL 200kg P14801
french P14801
german P14801
spanish P14801
dutch P14801
italian P14801
french P14782
french
german P14782
spanish P14782
dutch P14782
labelling
italian P14782
5–6
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
10 11 12
39 38 13
33
spanish
german
14
french
15
40 37
labelling
16
17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28
29
30
35 34 15 31
33 32
5–7
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
5.1 continued
Item Description Part Number
18 Overload warning P18848
french P18849
german P18850
spanish P18851
dutch P18852
italian P18853
dutch P14926
italian P14926
labelling
5–8
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
10 11 12
39 38 13
33
spanish
german
14
french
15
40 37
labelling
16
17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28
29
30
35 34 15 31
33 32
5–9
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
5.1 continued
Item Description Part Number
23 Union Jack Flag P10780
french P10780
german P10780
spanish P10780
dutch P10780
italian P10780
25 No step P14785
french P14785
german P14785
spanish P14785
dutch P14785
italian P14785
french P14901
german P14902
spanish P14903
dutch P16395
labelling
italian P16644
10 11 12
39 38 13
33
spanish
german
14
french
15
40 37
labelling
16
17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28
29
30
35 34 15 31
33 32
5–11
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
5.1 continued
Item Description Part Number
29 Noise warning - 85dB P17124
french P17124
german P17124
spanish P17124
dutch P17124
italian P17124
french P14962
german P14962
spanish P14962
dutch P14962
labelling
italian P14962
33 Trailer towing (Not fitted to Traction Drive or Fixed Axle Models) P17341
french P17341
german P17341
spanish P17341
dutch P17341
italian P17341
34 Outriggers P14841
french P14842
german P14843
spanish P14844
dutch P16262
italian P16636
5–12
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
10 11 12
39 38 13
33
spanish
german
14
french
15
40 37
labelling
16
17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28
29
30
35 34 15 31
33 32
5–13
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
5.1 continued
Item Description Part Number
35 Boom clamp P14836
french P14837
german P14838
spanish P14839
dutch P16847
italian P16798
french P18890
german P18890
spanish P18890
dutch P18890
labelling
italian P18890
10 11 12
39 38 13
33
spanish
german
14
french
15
40 37
labelling
16
17 19
18 23
4 24 25 9 26
6 20 21
36 22 27 28
29
30
35 34 15 31
33 32
5–15
issue 03
info@niftylift.com Figure 5.1 Label locations 120T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
33 Trailer towing (Not fitted to Traction Drive or Fixed Axle Models) P17341
34 Outriggers P14841
35 Boom clamp P14836
36 Hydraulic jacks P14922
37 Jockey wheel P14815
38 Traction drive - Engage P18890
39 Traction drive - Apply handbrake before release P16536
40 Traction drive - On slope P16541
41 * Cage gate warning P18432
42 * Footswitch P14884
43 * SWL - 500lbs P17328
44 * Nifty TM34T (Grey) P14612
45 * Rotating machinery P15010
46 * Carb. Regulations P15334
47 * Noise warning - 73dB P17123
issue 03
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
4 41
Please refer to Figure 5.3 and 5.4 2 3 5
for representation of labels 6
9
1
15 42
15
15 10
8 43
11
49 25 9 27 46 15
13
spanish
german
french
TOP OF CANOPY 48 47 44
15
labelling
39 38 33
16
21
50
17
4
19 6
24 45
40 37 20
27
36 22
35 34 30 31 25
15
33 15
15 32
5–17
issue 03
info@niftylift.com Figure 5.2 Label locations TM34T
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
1 4 13 19
P15881/01
P17219/001
DANGER
Death or serious injury may
result if emergency stop
NOTICE
switch is disabled, blocked POSITION VEHICLE & TRAILER ON LEVEL GROUND BEFORE ATTEMPTING
P14883/001 or inoperable.? P14864/001 TO COUPLE / DE-COUPLE
Coupling instructions
1. Depress the trigger on the lever mechanism and lift the handle upwards
0 I and forwards. 0
P15924/01
2. Place the unlocked coupling head onto the tow ball and apply slight
2 downwards pressure. The head will automatically lock onto the ball.
3. Ensure the trigger has returned to its free position before attempting to tow,
0 I P15925/001
and that the coupling head is secure on the towing ball.
4. Connect the breakaway cable to the towing vehicle hitch - not to the tow I
ball itself.
5. Connect the lighting plug to the vehicle and check the light functions.
6. Raise the jockey wheel to its stowed position and secure for transit.
0 I
3 P17457/01
De-coupling instructions 0
1. Apply trailer handbrake & chock wheels.
2. Lower the jockey wheel to the ground. Disconnect the breakaway cable and
0 I P17212/01 lighting plug.
3. Operate the handle by depressing the trigger and manually lift the coupling I
head clear of the towing ball or screw down the telescopic jockey wheel to
achieve the same effect.
Handbrake operation
5 6 DANGER 1. To operate the trailer parking brakes pull handbrake lever upwards and
backwards. The spring loaded mechanism will engage and stay in the
IF TILT ALARM SOUNDS, DESCEND IMMEDIATELY AND
CHECK OUTRIGGER/STABILISER SETTINGS.
operated position until reset.
2. To disengage the parking brakes, firmly grasp the handbrake lever and pull
20
P18842/02
upwards. Depress the ratchet release button in the end of the handbrake lever
and return lever to the horizontal position.
Care should be taken when operating the handbrake lever due to the
7
forces involved in engaging the ratchet mechanism.
PUSH & RELEASE
FOR
DESCENT
P14896/001
P10380 P14926/001
18 DANGER
8 IF OVERLOAD ALARM ACTIVATES, ALL FUNCTIONS WILL HALT. REMOVE
EXCESS LOAD IMMEDIATELY IN A SAFE MANNER TO RESTORE FUNCTIONS.
P18848/01
P14927/001
22 CAUTION
9 21 EMERGENCY HANDPUMP
MACHINE DAMAGE RISK
DANGER 1) Operate & hold machine control lever as normal.
To avoid damage to charger disconnect from
mains before using machine.
2) Use handpump lever to move machine.
READ THIS BEFORE OPERATING THIS MACHINE 3) Release control lever to halt machine movement, the hydraulic system resets
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS A. Red light means batteries are charging.
automatically. P14807/001
MACHINE FOR THE FIRST TIME B. Pulsing green light means the charge is
equalising.
YOU MUST NOT OPERATE THIS MACHINE unless STABILITY HAZARD C. Constant green light means batteries are fully
you have been trained in the safe operation of this machine.
The machine must be on smooth
charged.
Training includes complete knowledge of the safety and
firm level surface before using the
operating instructions contained in the manufacturer's
booms. 1. Read and comply with all safety instructions in
manuals, your employer's work rules and applicable
Do not use the machine in strong
governmental regulations.
or gusty winds (over 12.5m/s (45kph the operating manual.
Inspect the machine before use to be sure it is operating
properly and perform the safety checks listed in the operating
or 28mph)). 2. Before use inspect for any signs of wear or
Never exceed the platform capacity.
manual and on the label under this canopy. This machine must
Do not remove, alter or disable any
damage.
be inspected / serviced as the operating manual requires. 3. Connect to 3-wire grounded A.C. outlet. Use
components that in any way affect safety or stability. These
ELECTROCUTION HAZARD
include but is not limited to engines, batteries and tyres.
IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY. 24 NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE
3-wire grounded extension cord. For additional
safety use a trip switch device on the extension
THIS MACHINE IS NOT INSULATED TRAILERS: MILTON KEYNES MK13 0ER ENGLAND
All stabilisers or outriggers must be properly extended. TEL 01908 223456 : FAX 01908 312733 cord.
Maintain a safe distance from All jack feet must be lowered onto a firm footing.
e-mail: info@niftylift.com
EXPLOSION HAZARD
and near holes or drop-offs.
Use only tyres specified by Niftylift, foam filled if specified.
MAXIMUM WIND SPEED
Deg.
23
Do not start the Niftylift if you can COLLISION HAZARD MAXIMUM HYDRAULIC PRESSURE bar
smell gasoline, liquid propane or diesel Head protection must be worn.
fuel. Operate machine with extreme
MAXIMUM VOLTAGE V MADE IN BRITAIN
AMPS A
The engine must be shut down while caution. Use controls slowly for
spanish
Fuelling and battery charging must be obstructions which may strike HYD. CCT D ISSUE
done in a well ventilated area free of P10805/5
persons or machine.
french
any naked flame or other sources of Make yourself familiar with the
ignition which may cause fire or work area before using the machine,
explosion. checking for overhead obstructions.
Gasoline, liquid petroleum and diesel Do not lower the boom unless the area below is free of
fuels are flammable. obstructions or personnel.
Be aware of crushing hazards when gripping the handrail.
SELF PROPELLED MACHINES:
To prevent damage to the platform, raise the flyboom
25 26
before driving up slopes or over uneven terrain.
HAZARDOUS SUBSTANCES AND Check the drive direction before moving the machine.
ENVIRONMENTS
This machine contains several hazardous substances such as
but not limited to:
RESTRAINT HAZARD DANGER
All personnel in the platform shall
Battery acid, Hydraulic Fluid, Engine Coolant, Antifreeze, LPG,
wear a body belt with a lanyard
Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline.
attachment secured to the designated
Covers and canopies should remain closed when the
machine is in operation. Only trained personnel should carry
point. GASOLINE, LIQUID PETROLEUM AND DIESEL
Do not climb, sit or stand on the
out maintenance on the machine, ensuring at all times they FUELS ARE FLAMMABLE
labelling
platform rails.
protect themselves from electrical, heat and mechanical
Do not attempt to leave the platform
hazards. 1. The engine must be shut down while fuel tanks are
by climbing down the booms.
DAMAGED OR MALFUNCTIONING MACHINE Ensure the platform entry gate is being filled.
HAZARD down before raising the booms. 2. Fuelling must be done in a well ventilated area free of
Check that any tools or equipment being used in the flame, sparks or any other hazard which may cause fire or
Do not use a damaged or malfunctioning machine. platform are secure and cannot fall out of the platform.
If the machine malfunctions during operation or the tilt / P14785/001 explosion.
outrigger alarm sounds stop all work and descend as soon as
PLATFORM OVERLOAD WARNING 3. Never start the Niftylift if you smell gasoline, liquid
possible in a smooth controlled manner. propane or diesel fuel.
If machine is fitted with an overload alarm, when it
activates all functions will halt. Remove excess load
P14900/001
immediately in a safe manner to restore functions. P18672/01
DANGER
11 15 PELIGRO 27 CAUTION : TURN FUEL OFF DURING TRANSIT
P13001/1 28
ACHTUNG
GEVAAR
P14892/02
P14414/001
P1478 /0
200KG
85 dB
400N + -
(440lbs) 80KG 80KG 40KG
12.5 m/s
(28mph)
(90lbs)
MAX
MAX (177lbs) (177lbs) (88lbs) MAX
P14801/003
+ -
P18600/01
16 17 WARNING
31 65 PSI 32 9.4kN
(4.5 BAR)
Do not replace without manufacturers consent any components
P14921/001
critical to the aerial platform stability with lighter weight
components. This includes the engine, batteries, tyres or any other
substantial item.
P14876/001
P14962/001
If in doubt contact Niftylift immediately.
P17203/001
5–18
issue 03
Figure 5.3 Labels 1-32
120T (TM34T)
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
P18432/01
P17341/02
POWER POWER
ON OFF
P14884/001
34
WARNING
Serious injury may result if all four
outriggers / stabilisers are not
lowered onto a firm level surface 45**
and machine base made level DANGER
ensuring each supporting foot is ROTATING AND ELECTRICAL MACHINE
HAZARD
taking equal weight with the -KEEP CLEAR-
AVOID CONTACT - KEEP A SAFE
wheels clear of the ground. DISTANCE AWAY OR DEATH OR SERIOUS
INJURY MAY RESULT.?
P14841/001 P15010/001
35 CAUTION
MACHINE DAMAGE
RISK 43* WARNING WARNHINWEIS AVVERTENZA
BOOM TRAVELLING CLAMP AVERTISSEMENT ADVERTENCIA WAARSCHUWING
1) Release before operating
machine. 225KG 400N
2) Engage before towing
machine.
44
(500lbs) 80KG 80KG 65KG
12.5 m/s (90lbs)
MAX
(28mph)
P14836/001 MAX (177lbs) (177lbs) (144lbs) MAX
P17328/001
spanish
1. DEPLOY FRONT STABILISERS (3&4) FIRST, UNTIL CONTACT IS MADE WITH THE
german
GROUND.
2. NEXT DEPLOY REAR STABILISERS (1&2), UNTIL CONTACT IS MADE WITH THE
french
GROUND.
47*
3. FINALLY LEVEL MACHINE BASE, USING THE FRONT THEN REAR STABILISERS.
4. RAISE STABILISERS USING THE REVERSE SEQUENCE.
P14922/001
L WA
37
WARNING 73 dB
labelling
Serious injury may result if jockey wheel clamp is released, unless hitch is
supported by vehicle or front jacks. Keep hands clear of jockey wheel handle
when releasing the jockey wheel clamp. P14815/001
48* NOTICE
DAILY SAFETY CHECK LIST
38 1.
2.
3.
Check operating and safety manuals are legible and located in their box within the platform (if applicable).
Check safety belts and hats.
Check all decals and placards to see if in place and legible.
4. Check platform is securely fastened to platform support.
5. Check wheels and tyres.
6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.
7. Check batteries for condition, cleanliness, connectors and electrolyte levels.
8. Check engine oil and coolant levels (if applicable).
9. Check Installation of all guards, covers and boom clamps.
10. Check for loose, missing or damaged parts.
11. Check all hydraulic hoses and electrical cables and wiring.
12. Check hydraulic, fuel and air systems for leaks.
13. Do not exceed rated platform capacity.
14. Check foot pedal for proper operation (if applicable).
15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution
throughout the checking procedure especially when checking brakes.
16. Check operation of emergency handpump.
17. Check all brakes and lights.
18. Check tilt sensor / alarm horn and beacons.
19. Check high engine and / or high drive limit switches.
20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.
P18890/01
DO NOT OPERATE A MALFUNCTIONING MACHINE P14908/001
49*
39 NOTICE
DANGER READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING
THIS MACHINE FOR THE FIRST TIME
*TM34T (USA) ONLY
HANDBRAKE MUST BE FULLY BEFORE USE LOW BATTERY WARNING (Battery models)
Refer to the operating manual or the label located inside the If the siren sounds and operations become intermittent, the
APPLIED BEFORE TRACTION canopy and perform the daily maintenance / check routine as batteries need charging. Switch to engine power or charge
SYSTEM IS DIS-ENGAGED FROM ROAD required. Read all WARNING, DANGER, CAUTION and NOTICE the machine immediately.
labels on the machine.
WHEELS. TO OPERATE OUTRIGGERS
RELEASE HANDBRAKE BEFORE DRIVING OR ACTIVATING THE MACHINE 1. Position the Niftylift on firm, level ground, never work
TOWING.
50*
1. Ensure all red Emergency Stops are out. with base across or adjacent to any slope.
2. Turn key switch at the ground control station to 2. Position the Niftylift, bearing in mind range of boom
P16536/001 activate the ground or platform controls. movement so that any overhead obstruction or possible
3. If no other power option is already running, the hazards such as, but not limited to: power cables, telephone
'Instinctive' control circuit will default to battery power. lines, drains, manhole covers etc.
(If applicable) 3. If the load bearing capacity of the ground is in any doubt
4. To start the engine turn the selector to the start ( ) the machine must not be used.
position, the engine will fire. When running, the control 4. Apply handbrake, chock wheels and cordon off area
circuit will adapt to the engine pump. using appropriate cones, barriers and flags.
5. Cold diesel engines: Push and hold the glow button ( 5. Release boom travelling clamp.
) for 10 seconds then turn the selector to the start position 6. Check all red emergency stops are not engaged i.e. fully
and the engine will fire. out.
DANGER
(manual).
EMERGENCY STOP ALWAYS LOWER BOOMS FULLY BEFORE ADJUSTING, RAISING,
RETRACTING OR MOVING THE OUTRIGGERS IN ANY WAY.
Pushing in an emergency stop will stop all functions and turn
the engine off.
TO OPERATE BOOMS
EMERGENCY HANDPUMP To operate from ground or platform:
1. Press and hold the green power button or footswitch.
TRACTION DRIVE IS FOR USE ON FLAT LEVEL In the event that the controls fail or the operator becomes 2. Slowly move the desired control according to the
GROUND ONLY.
45mph MAX
incapacitated the booms can be operated by using the markings on the control panel.
handpump adjacent to the ground controls. To swing the
USE OF TRACTION DRIVE ON SLOPES booms fit 1/2 inch drive socket to the end of swing worm
AFTER USE
gear and crank round manually.
GREATER THAN 10% MAY RESULT IN
SERIOUS INJURY.
Return the machine to the stowed position.
Turn the key to the 'off' position.
Remove key. Chock wheels.
P14888/02
72kph P17140/002
P16541/001
5–19
issue 03
info@niftylift.com Figure 5.4 Labels 33-50
120T (TM34T)
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado
6 hydraulic hoses
french
german
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
13 telescoping ram -
pressure
Cage control to
14
telescoping ram - pilot
hydraulic hoses
Cage control to
15 levelling ram (slave)
- pressure
Cage control to
16 levelling ram (slave)
- pilot
Cage control to
17 levelling ram (master)
- pressure
Cage control to
18 levelling ram (master)
- pilot
Base control to
19 Cage control -
pressure
Manual select (A) to
20
Leg V-block - pressure
6–2
issue 02
14
issue 02
P T 18 16
TOP
PRV
13 23
24
} TO BASE (OPTION)
FRONT
info@niftylift.com
TELESCOPING RAM KNUCKLE CAGE
(MASTER) LEVELLING
(SLAVE)
17
15
CAGE 7
CONTROL 3
VALVE
4 8 LIFT RAM 2
4A
1
PRV 3A
LIFT RAM 1
5 2A
11 TOP
6 1A
RAM RAM RAM RAM
19 21 12 PRV
2 1P
STABILISER 1 2 3 4
CONTROL
VALVE
BASE
CONTROL 30 HANDPUMP P T
VALVE 2P
T P 3P
TOP
4P
22
OPTIONS STABILISERS
P
31 B
29 03
28 20
DUTY 27
SELECTOR P
A
DC BI-ENERGY
TANK MOTOR POWER MOTOR POWER
PUMP
PUMP
FLOW
01 SWITCH
6–3
hydraulic hoses
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
120T (TM34T)
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
6.1 continued
Number Description french german spanish
Base control to
21 Cage control -
pilot
Base block to tank -
22
return
Base control to
23 telescoping ram -
pressure (OPTION)
Base control to
24 telescoping ram - pilot
(OPTION)
Power pack to
27 manual select
- pressure
Jack control to tank -
28
return
Duty selector to
29
handpump (OPTION)
Base control to
30
handpump - return
Manual select (B) to
31 base control -
pressure
1A Leg 1 - pressure
1P Leg 1 - pilot
spanish
german
french
2A Leg 2 - pressure
2P Leg 2 - pilot
3A Leg 3 - pressure
hydraulic hoses
3P Leg 3 - pilot
4A Leg 4 - pressure
4P Leg 4 - pilot
Bi-energy return
01
(OPTION)
Power pack -
02
pressure (OPTION)
Hand pump to HP
03
filter (OPTION)
6–4
issue 02
14
issue 02
P T 18 16
TOP
PRV
13 23
24
} TO BASE (OPTION)
FRONT
info@niftylift.com
TELESCOPING RAM KNUCKLE CAGE
(MASTER) LEVELLING
(SLAVE)
17
15
CAGE 7
CONTROL 3
VALVE
4 8 LIFT RAM 2
4A
1
PRV 3A
LIFT RAM 1
5 2A
11 TOP
6 1A
RAM RAM RAM RAM
19 21 12 PRV
2 1P
STABILISER 1 2 3 4
CONTROL
VALVE
BASE
CONTROL 30 HANDPUMP P T
VALVE 2P
T P 3P
TOP
4P
22
OPTIONS STABILISERS
P
31 B
29 03
28 20
DUTY 27
SELECTOR P
A
DC BI-ENERGY
TANK MOTOR POWER MOTOR POWER
PUMP
PUMP
FLOW
01 SWITCH
6–5
hydraulic hoses
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual
120T (TM34T)
spanish
120T (TM34T)
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado
Cage V-block to
01 Traction V-block -
pressure
Traction V-block to
02
Leg V-block - return
PRV to leg V-block -
03
return
Traction V-block to
04
PRV - pressure
PRV to check valve -
05
pressure
Check valve to
06 Traction V-block -
return
Traction V-block to
07A
RH motor - pressure
Traction V-block to
07P
RH motor - pilot
Traction V-block to
08A
LH motor - pressure
Traction V-block to
08P
LH motor - pilot
09 Check valve to RAM
10 Check valve to RAM
spanish
german
french
hydraulic hoses
6–6
issue 02