Bendi AC

Operator’s Manual

LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-522-0110 01/2010
 Table of Contents

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . S-1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2
Site Supervision · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-2
Terminology Used in Manual · · · · · · · · · · · · · · · · · · · · · S-3
Illustrations Used in Manual · · · · · · · · · · · · · · · · · · · · · · S-3
The Meaning of Safety Statements · · · · · · · · · · · · · · · · · · S-4
Bendi Forklift Safety Statements· · · · · · · · · · · · · · · · · · · · S-4
Operator · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-7
Traveling and Load Handling · · · · · · · · · · · · · · · · · · · · · S-11
Speed· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-12
Visibility · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-12
Battery Care · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-12
Service Repair · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-14
Side Shifting · · · · · · · · · · · · · · · · · · · · · · · · · · · · · S-15
Available Options · · · · · · · · · · · · · · · · · · · · · · · · · · · S-15

Bendi AC Forklift Operator’s Manual

i
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Vehicle Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Component Identification· · · · · · · · · · · · · · · · · · · · · · · · 1-3
Identification (Capacity) Plate · · · · · · · · · · · · · · · · · · · · · 1-3
Truck Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Frame · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4
Traction Drive · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4
Electrical System · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4
Hydraulic System · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-5
Operator’s Cab · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-7
Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Bendi AC Narrow Aisle Forklift · · · · · · · · · · · · · · · · · · · · 1-14
Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
EE Series (Electrical Enclosure) · · · · · · · · · · · · · · · · · · · 1-14
Fire Extinguisher · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-14

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . 2-1

Receiving Your Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Items Furnished With Your Truck · · · · · · · · · · · · · · · · · · · 2-1
Items Required · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-1
Tools and Test Equipment · · · · · · · · · · · · · · · · · · · · · · · 2-1
To Prepare the Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Charging a Wet Battery · · · · · · · · · · · · · · · · · · · · · · · · 2-2
Charging a Dry Battery· · · · · · · · · · · · · · · · · · · · · · · · · 2-6
Routine Checks · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-8
Inspection Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Visual Checks · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-9
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
To Replace a Battery · · · · · · · · · · · · · · · · · · · · · · · · · 2-12
Rollout Battery Tray Option · · · · · · · · · · · · · · · · · · · · · · 2-14
Storage, Towing or Shipping . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Truck Storage · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-14
Battery Storage · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-14
Towing the Truck · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-15
To Ship the Truck · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-15

Bendi AC Forklift Operator’s Manual

ii
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Understanding Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Basic Principles · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-3
Knowing the Rated Capacity · · · · · · · · · · · · · · · · · · · · · · 3-4
Identification (Capacity) Plate · · · · · · · · · · · · · · · · · · · · · 3-4
Bendi Serial Number Code· · · · · · · · · · · · · · · · · · · · · · · 3-5
Load Center · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-6
Counterweight · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-6
Maximum Fork Height · · · · · · · · · · · · · · · · · · · · · · · · · 3-7
Tilting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Attachments · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-7
Determining the Weight of the Load · · · · · · · · · · · · · · · · · · 3-7
Understanding Workplace Conditions . . . . . . . . . . . . . . . . . . . . . 3-8
Dockboards · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-8
Trucks · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9
Warning Devices · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9
Working in Hazardous Environments . . . . . . . . . . . . . . . . . . . . . . 3-9
Atmospheric/Electrical · · · · · · · · · · · · · · · · · · · · · · · · · 3-9
Chemical Hazards · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-9

Operating Your Bendi Forklift . . . . . . . . . . . . . . . . . . . . 4-1

Operator’s Daily Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Accelerator Pedal · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-2
Brake Pedal · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3
Key Switch · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3
Steering Wheel and Tilt Clamp· · · · · · · · · · · · · · · · · · · · · 4-3
Seat Switch· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-4
Seat Belt · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-4
Seat Adjustments · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-5
Rake Adjustment · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-5
Dash · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-6
Parking (Hand) Brake · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Direction Lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Lift Lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Tilt Lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Side Shift Lever · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7
Attachment Lever(s) - Option · · · · · · · · · · · · · · · · · · · · · 4-7
Horn · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7

Bendi AC Forklift Operator’s Manual

iii
 Operating Instructions - Basic Procedures . . . . . . . . . . . . . . . . . . . 4-8
Getting On and Off the Forklift · · · · · · · · · · · · · · · · · · · · · 4-8
Driving Position· · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-9
Starting and Traveling · · · · · · · · · · · · · · · · · · · · · · · · · 4-9
Turning · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-10
Stopping · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-10
Stopping Distance · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11
Parking · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11
Mast Operation · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11
Operating Instructions – Handling a Load. . . . . . . . . . . . . . . . . . . 4-13
Setting the Forks · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-14
Retrieving a Load · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-15
In Case Your Forklift Tips Over · · · · · · · · · · · · · · · · · · · · 4-18
Transporting a Load · · · · · · · · · · · · · · · · · · · · · · · · · 4-19
Traveling on Inclines · · · · · · · · · · · · · · · · · · · · · · · · · 4-20
Unloading Your Forklift · · · · · · · · · · · · · · · · · · · · · · · · 4-21
Using Lifting Equipment to Move a Forklift to Another Location . . . . . . . 4-23
Fire Extinguisher Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
In Case of a Fire !· · · · · · · · · · · · · · · · · · · · · · · · · · · 4-24
Fork Positioner Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Power Steering System· · · · · · · · · · · · · · · · · · · · · · · · 4-26
Mast Systems · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-26
Electrical Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
General · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-28

Standard Bendi Forklift Specifications . . . . . . . . . . . . . . . 5-1

Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Bendi AC Forklift Operator’s Manual

iv

To Owners, Users, and
Operators
The safe and efficient operation of a lift truck
requires skill and alertness on the part of the
operator. To develop the skill required the operator
must:
· receive training, in accordance to the rules
provided by appropriate legislation, for the
proper operation of THIS lift truck.
· understand the capabilities and limitations of
the lift truck.
· become familiar with the construction of the
lift truck and see that it is maintained in good
condition.
· read and understand the warnings and
operating procedures in this manual.
In addition a qualified person, experienced in lift
truck operation, must guide a new operator through
several driving and load handling operations before
the new operator attempts to operate the lift truck
alone.
It is the responsibility of the employer to make sure
that the operator can see, hear, and has the physical
and mental ability to operate the equipment safely.
Various laws and regulations require the employer to
train lift truck operators. These laws and regulations
include:
· Occupational Safety and Health Act (USA)
· Canada Material Handling Regulations
NOTE: A comprehensive operator training pro-
gram is available from Landoll. For further de-
tails, contact your Landoll dealer.
Bendi AC Forklift Operator’s Manual
Forward
This OPERATING MANUAL contains information
necessary for the operation of a basic fork lift truck.
Optional equipment is sometimes installed that can
change some operating characteristics described in
this manual. Make sure the necessary instructions
are available and understood before operating the
lift truck.
Some of the components and systems described in
this OPERATING MANUAL will NOT be installed on
your unit. If you have a question about any item
described, contact your Landoll dealer.
Additional information that describes the safe
operation and use of lift trucks is available from the
following sources:
· Employment safety and health standards or
regulations (Examples: “Occupational Safety
and Health Standards (USA)”, “Canada
Material Handling Regulations”.
· Safety codes and standards (Example:
American National Standard, ANSI B56.1,
Safety Standard for Low Lift and High Lift
Trucks.
· Publications from government safety
agencies, government insurers, private
insurers and private organizations (Example:
Accident Prevention Manual for Industrial
Operations, from the National Safety
Council).
· “Operator Safety Training Course” describes
lift truck safety, good maintenance practices,
and training programs. Available from your
Landoll dealer (Landoll Part No. 107218).
NOTE: Forklift trucks are not intended for use on
public roads.
v
 Safety
Precautions
IMPORTANT!
The Bendi* Model trucks have been designed for optimum
safety of their operators. Please follow the safety guidelines
listed in this section and adhere to all Important, Caution,
Warning, and Danger notes found within this manual. When
the truck is in operation, always keep loose clothing,
jewelry, hair and fingers out of the restricted areas
(especially pinch areas) as labeled on the truck.
This chapter on Safety must be carefully read, understood
and adhered to strictly by all operators and service
personnel using the Bendi Model lift trucks. Do not use this
truck until you have thoroughly read this manual. Failure to
comply could cause risk of death or serious injury to
yourself and others.
It is the responsibility of the employer to make sure that the
operator can see, hear and has the physical and mental
ability to operate the lift truck safely. Various laws and
regulations require the employer to train lift truck operators.
These laws and regulations include:
· Occupational Safety and Health Act (USA)
· Canada Material Handling Regulations
A comprehensive operator training program is available
from Landoll Corporation. For further details, contact your
Landoll dealer for Bendi Lift Trucks.
* Landoll and Bendi are trademarks of the Landoll Corporation.
All other brand and product names are the trademarks of their
respective holders.
Landoll Corporation, Bendi Model trucks meet or exceed ASME
B56.1 - Part III, Safety for Powered Industrial Trucks.

Bendi AC Forklift Operator’s Manual

S-1
Safety Precautions
Safety
Site Supervision
Supervision is an essential element in the safe
operation of powered industrial lift trucks.
The site supervisor must check
that the Operator’s Manual is in
the seat compartment on the truck
at all times. Operators must be
trained on the use, maintenance
and safety aspects of the Bendi Model trucks under
the supervision of a trained and experienced
operator.
Only those individuals trained to operate and/or
service this truck may do so. Familiarization and
driving practice with a new truck must be arranged in
a safe area, away from other trucks, obstacles and
people. The training program must be applied to all
new operators, regardless of previous experience.
Operator performance must be evaluated to ensure
he/she has the proper skills and knowledge to
operate the truck. Operators must be retrained
when new equipment is introduced, existing
equipment is modified, operating conditions change,
or an operator’s performance is determined
unsatisfactory.
Bendi AC Forklift Operator’s Manual
S-2
Warning
Do not make modifications or additions
to electrical devices. Do not tamper
with or disconnect safety features or
modify protective guards (such as,
overhead guards or load backrest ex-
tensions). Do not add or remove struc-
tural parts.
Any of the above could affect truck ca-
pacity and/or safe operation of the truck
and is a serious safety violation that
could cause personal injury, could
weaken the construction of the truck, or
could affect the safe operation of the
truck.
NO MODIFICATIONS OR ADDITIONS MAY BE
MADE TO THIS TRUCK WITHOUT PRIOR
WRITTEN PERMISSION FROM:
Landoll Corporation
Material Handling Product Group
1900 North Street
Marysville, KS 66508 U.S.A.
Telephone: (785) 562-5381
Fax: (785) 562-4853
The truck must be inspected daily for problems or
damage risking the safety of the driver and any
people in the work area, or possible damage to the
truck and the load being moved. When trucks are
used on a round-the-clock basis, they must be
inspected after each shift. Problems found must be
reported and corrected. The truck must be taken out
of operation until all repairs have been made and the
truck has been reinspected for safety.
 Safety Precautions

Terminology Used in Manual

ACCELERATOR PEDAL
Whenever front and rear, right and left are
mentioned throughout this manual, it is assumed
that you are standing behind the vehicle looking
toward the forks.

Illustrations Used in Manual

This manual makes use of many illustrations to help
you locate components on your Bendi forklift and
follow the procedures.
You will note that each illustration has an identifying
Figure number below the illustration frame (See
Figure S-1).

BRAKE PEDAL
ser iv pedals

Figure S-1 Drawing Example

Bendi AC Forklift Operator’s Manual

S-3
Safety Precautions

The Meaning of Safety Bendi Forklift Safety

Statements
You will find various types of safety information on
the following pages and on the machine signs
(decals) attached to the vehicle. This section
explains their meaning.
The Safety Alert Symbol means
ATTENTION! YOUR SAFETY IS IN-
VOLVED!
Danger
Danger means a life threatening situa-
tion exists. Death can occur if safety
measures or instructions on this label
are not properly followed.
Statements
The safety statements contained in this manual
relate to the operation and maintenance of the Bendi
forklift trucks.
Note: Make sure you read and understand the
information contained in this manual and on the
machine signs (decals) before you attempt to
operate or maintain this vehicle.
The location of each machine sign on the Bendi
forklift is illustrated on the next page (See Figure
S-2) and a representation of each machine sign is
on the following page (See Figure S-).
Make sure you check each machine sign before you
operate your Bendi forklift and replace any that are
no longer legible, missing or damaged.

Warning
Warning means serious injury or death
can occur if safety measures or instruc-
tions on this label are not properly fol-
lowed.

Caution
Caution means serious equipment or
other property damage can occur if in-
structions on this label are not properly
followed.
Note: Means that failure to follow these instruc-
tions could cause damage to the equipment or
cause it to operate improperly.

Bendi AC Forklift Operator’s Manual

S-4
 Safety Precautions

38

2
17
24

19 INSIDE
39 41 INSIDE
4 1
32 8
BOTH 25 12
SIDES
34
33
7
13

15

24

40 BOTH
SIDES

29 BOTH
SIDES

36 BOTH
SIDES

27 BOTH
SIDES
36
30
16

6 37
11
28
20
23 21
14 BOTH OTHER
SIDES SIDES
BOTH
SIDES 18
22 BOTH
BOTH SIDES
BOTH 31 SIDES
SIDES
BOTH
35
bendi ac decals SIDES

Figure S-2 Decal Placement

Bendi AC Forklift Operator’s Manual

S-5
Safety Precautions

1
2

3 5

6 7
4

8 10 11

12 13 14

17

16
18
15

19

23
20

22
21

24 27
29
25
33
30
31
34 28
40
32 35
36
41

39
38 37

Figure S-3 Decals

Bendi AC Forklift Operator’s Manual

S-6

Operator
Warning
Check that all directional and opera-
tional controls and levers are in their
NEUTRAL position, the brakes are set
and your seat belt is fastened before
setting the key switch to ON (See "Seat
Belt" on page S-8).
To avoid personal injury when operat-
ing the truck, be extremely careful that
NO part of your body (head, feet, arms,
legs, fingers) is outside the operator’s
compartment where it could be subject
to injury by aisle supports, other trucks
or any obstacle in the area.
Know the location of and be especially
careful of all pinch points, as indicated
by the WARNING and DANGER labels
on the truck.
Be especially careful when there are
other people or moving or fixed objects
in the working area, or when the load re-
duces visibility (See "Visibility" on page
S-12). Never drive a truck up to anyone
standing in front of an object. Ensure
that people stand clear of the rear swing
area before making turns.
NEVER lift, lower or transport people.
NEVER allow anyone on or under the
forks (or load). Under no circumstances
are there to be any riders anywhere on
the truck, other than the operator.
Bendi AC Forklift Operator’s Manual
Safety Precautions
Warning
When driving in narrow aisles, make
sure there is enough space for the truck
and the load, travel at reduced speeds,
and where applicable, request a helper
to guide you safely through the area.
· The operator is responsible for observing all
instructions and safety regulations in his or
her daily work routine related to the use of
this truck.
· Be careful at cross aisles, doorways and
other locations where people may step into
the path of travel of the truck.
· He/she must check the condition of the truck
at the start of each work shift. In particular,
he/she must check the operation of the
steering and brakes; the direction control
lever; the pivot and shift, tilt and lift/lower
joysticks; the condition of the battery, parking
brake, horn, and signaling devices, where
applicable.
· Make sure all access/service panels, doors
and covers are installed, closed and latched
tight. Do not operate the truck with panels,
doors and covers removed, opened or
unlatched.
· Keep the truck clean and in good working
order. Report any problems or damage
risking the safety of the driver and any people
in the work area. Problems found must be
reported and corrected. The truck must be
taken out of operation until all repairs have
been made and the truck has been
reinspected for safety.
· Always start, stop, change direction, travel
and brake smoothly so as not to shift the load
and/or overturn the truck.
S-7
Safety Precautions
· Do not indulge in stunt driving or horseplay.
· Drive carefully and slowly onto dock boards
and bridge plates. Do not exceed the rated
capacity of the dock boards or bridge plates
and ensure dock boards or bridge plates are
properly secured, either by being anchored or
by being equipped with devices that will
prevent slipping.
· Check that dock boards have substantial
contact with both the dock and the carrier,
preventing them from rocking or sliding.
· Maintain a safe distance from the edge of
ramps, platforms and other similar working
surfaces.
· When leaving the operator’s compartment,
the forks must be lowered to the floor, the
mast must be placed in a vertical position, all
controls must be in a NEUTRAL position, the
parking brake must be set and the key switch
must be set to the OFF position. Truck
wheels must be blocked if the truck is parked
on an incline.
Note: A powered industrial truck is considered
unattended when the operator is 25 feet (7.6 m)
or more away from the truck which still remains
in his/her view…
or
...whenever the operator leaves the truck and it
is not in view.
Parking Brake
The parking brake includes a safety interlock that
shuts down the drive motors, disables the direction
control lever and applies the brakes to prevent
further truck movement. To continue, you must set
the direction control lever to NEUTRAL, release the
parking brake, and then set the lever to the desired
direction.
Bendi AC Forklift Operator’s Manual
S-8
Seat Belt
The driver’s seat belt must always be worn
when driving this truck.
· Sit up straight in the driver’s seat.
· Pull the belt across you. Do not let the belt
twist.
Warning
A twisted belt can seriously injure you.
In a crash or a tip-over, the full width of
the belt would not be available to take
up the impact forces.
· Push the latch plate into the buckle until it
clicks. Pull up on the latch plate to make sure
it is secure.
· The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
IMPORTANT!
Make sure the release button on the buckle is
positioned so you can unbuckle the seat belt
quickly in an emergency.
Seat Safety Switch
If the operator leaves the driver’s seat a limit switch
is released. The drive motors are disabled to prevent
further truck movement.
To continue, you must first sit in the seat, set the
direction control lever in NEUTRAL, then select the
direction of travel.
Note: A two to three second delay is pro-
grammed into the seat switch to avoid nuisance
shutdown and interruption of normal opera-
tions.
 Safety Precautions

B40/B45 SERIES
EMERGENCY
DISCONNECT

B30 SERIES
emergency EMERGENCY STOP BUTTON

Figure S-4 Emergency STOP Button

Emergency STOP Button The most likely causes of tip-over are listed in this
section. However, the operator must use good
Press this button to shut down the drive and power judgment based on proper training and experience
steering motors and all mast movement. The truck to determine turning sharpness and speed for the
drifts to a STOP. Immediately set the parking brake. load being handled and the operating surface (or
road) conditions.
To continue, pull out on the button to reset the
switch (See Figure S-4). A truck can tip longitudinally (tipping over the front or
rear wheels) or laterally (tipping either to the left or
Use this button:
right side).
· in case of fire, smoke or overheating
· if a person comes between the truck and a Warning
fixed object.
· in case an accident occurs Lift truck tip-over can cause serious in-
jury or death to the operator or others in
· in case of a short circuit or other electrical the area. Every operator must be thor-
malfunction; for example, if the pump motor is
on continuously.
oughly familiar with the tipping hazards
listed in this section and must always
avoid any operation of the truck which
Tipping Hazards is likely to result in tipping.
If a tip-over occurs, the operator should follow
the following guidelines shown here. All lift trucks that elevate and tilt loads
are subject to the risk of tipping over,
· DO NOT JUMP especially when accelerating or when
· BRACE YOUR FEET applying the brakes abruptly. Trans-
FIRMLY porting loads off-center also increases
the risk of tip-over.
· HOLD ON TIGHT
· LEAN AWAY FROM THE TIP

Bendi AC Forklift Operator’s Manual

S-9
Safety Precautions

Longitudinal Tipping Can Occur Lateral Tipping Can Occur When:

When: · the truck is turned sharply while traveling
· the truck is overloaded. rapidly in either direction, with or without a
load. An unloaded truck can tip easier than a
· the mast is tilted forward excessively, with or loaded truck (with the load lowered).
without a load.
· the load is raised and the truck is being
· the load is raised and brakes are applied turned while traveling in either direction.
while the truck is traveling forward or
backward. · the load is raised and the truck is being
turned and accelerated or braked while
· the load is raised and the truck is accelerated traveling forward or backward.
while it is traveling forward or backward.
· the truck is turned while traveling on a ramp
· the truck is driven forward down a steep or other inclined surface.
incline with a load.
· a load heavier than the rated truck capacity is
lifted.
Tipping over in these conditions is made more likely
by overloading, excessive mast tilt, or off-center
positioning of the load.
Soft tires can also reduce stability. The truck is
equipped with tires of a size and hardness that will
provide the necessary traction and maintain a proper
shape to minimize tipping. Always replace tires with
the type originally supplied by the manufacturer.
The truck can be tipped either longitudinally or
laterally if it is driven:
· over objects on the floor or ground.
· off the edge of a paved surface.
· into a pothole in a paved surface.
· off the edge of a loading dock, or off the edge
of a loading ramp. (It is important to avoid
driving too close to the edge of a dock or
ramp).
When loading or unloading a highway truck or trailer,
make sure the highway truck cannot move away
from a dock while loading is in process. Make sure
the highway truck or trailer has its brakes applied,
keyswitch turned off and, if on an incline, has the
wheels blocked.
Tipping can also occur if the truck collides with
another truck or other vehicle, or if the mast runs into
an overhead obstruction.

Bendi AC Forklift Operator’s Manual

S-10
 Safety Precautions

Traveling and Load Handling

· Observe all traffic regulations. Keep to the
right and maintain a safe distance from the
truck ahead based on speed of travel. Keep
the truck under control at all times.
· Yield the right of way to other people in the
area.
· Slow down and sound the horn at cross
aisles and other locations where visibility is
obstructed.
· Keep a clear view of the path of travel and be
alert for other traffic, people and safe
clearances. IDENTIFICATION
(CAPACITY)
· Under all travel conditions, operate the truck PLATE
at a speed that permits you to bring the truck
to a complete stop in a safe manner. ser iv caploc2

· Do not handle unstable loads. Use care when

tilting forward or backward, stacking,
depositing, or retrieving a load. Never travel
with the mast tilted forward.
· Never exceed the truck’s maximum lifting
capacity. Refer to "Standard Bendi Forklift
Specifications" beginning on page 5-1 and
the identification (capacity) plate located in
the operator's cab (See Figure S-5).
This plate lists the load weights allowable for
various fork heights, battery information, and
also lists the truck model number, serial
number and other basic truck data.
· Pay particular attention when picking up a
new load, to ensure the load weight and
height requirements are within the truck’s
capacity.
· Truck stability and handling may be adversely
affected.
· Do not transport loads or other items within
the operator’s compartment or other areas of
the truck.
· Check that the load is properly positioned on
the forks before lifting.
· Spread forks as far apart as the load permits
and push completely under the load. Check
that forks and loads are centered. Use care
when handling off-center loads.
· Travel with forks straight ahead, and the mast
tilted backward.
Figure S-5 Capacity Plate Location
· Travel with forks or load in recommended
traveling position.
· Elevate mast or load only to pick up or
deposit a load. Watch out for obstructions,
especially overhead. Watch all clearances.
· Tilt a loaded mast slowly.
· Do not release the lift/tilt joystick control lever
suddenly when lowering loads. This may
cause bouncing of the carriage, which could
dump the load.
· Do not allow anyone, under any
circumstances, to walk or stand under the
forks or any part of the load.
· Never place any part of your body between
the mast structures or any moving part of the
truck.
· Do not turn when traveling on ramps. When
descending ramps, travel forward (forks
facing downhill) when empty, travel
backward (forks facing uphill) when carrying
a load.
· Use care even when traveling without a load.
Avoid high speeds, sharp turns and abrupt
stops.

Bendi AC Forklift Operator’s Manual

S-11
Safety Precautions

Speed
Travel speed must be chosen according to the
situation, such as, the load being handled, road
surface conditions, visibility, people working in the
area, moving and fixed objects in the area, cross
aisles, and so on.
Always operate the truck at a speed that will permit it
to be brought to a stop in a safe manner.
Warning
Care
The truck battery contains concentrated sulfuric acid
which can cause severe chemical burns. When the
battery is charging, it releases hydrogen, a colorless,
odorless and highly explosive gas which can be
ignited by a spark. Eliminate all sparks or flames
from the charging area.
Shorting battery terminals can release
enormous amounts of energy, causing
sparks or flame, or heating nearby
components to dangerous temperatures.

Careless driving, such as, fast starts or
abrupt braking, excessive speed at
turns or through cross aisles, sudden
stops, or hard turns at high speeds can
all lead to serious personal injury and
damage to the truck and load. Always
drive with safety as your number one
goal.
Visibility
The battery is very heavy, and if restraints
are not replaced after maintenance, the battery
could slide out of the truck causing electrical shorts
or spilling acid - or it could cause the truck to tip
over.
The battery is also used as a counterweight. A
different size or weight battery could cause the truck
to become unstable and tip. Use a battery that
meets the weight and size specifications shown on
the identification (capacity) plate in the operator’s
cab.

Where visibility is restricted, travel at very slow

speed and use the horn frequently. OVERHEAD GUARD
CUTOUT
Always ask for a helper to guide you safely through
the area when visibility is restricted. BATTERY
COMPARTMENT
Always rotate in the driver’s seat to face in the TOP COVER AND
direction you are traveling. SEAT

Battery Care BATTERY

COMPARTMENT
TOP COVER
Features LOCKING
LATCH
Bendi AC trucks include a heavy gauge, pre-molded
top compartment cover and a side door to secure BATTERY
the battery in the compartment. ADJUSTMENT
BRACKET (BOTH
Both covers include latches to lock the SIDES)
compartment. A cutout in the overhead guard is also
provided for easy battery service (See Figure S-6). BATTERY
COMPARTMENT
The compartment top cover and the side door must
be lowered/closed and securely locked in place SIDE DOOR
whenever the battery is installed.
btry compartment

Figure S-6 Battery Compartment and OHG Cutout

Bendi AC Forklift Operator’s Manual

S-12

Warning
Always assume the battery is emitting
hydrogen and employ proper safety
precautions.
Do not smoke, use an open flame, or
create arcs or sparks near the battery.
Consult the label on your battery for in-
formation on cell-type, ampere-hour ca-
pa c it y, ch ar g e r at e an d n o rm a l
full-charge voltage. Do not charge the
battery at a current greater than 1.5 amp
per 100 amp-hours capacity at the end
of charge.
Packaged with every battery are spe-
cific instructions for battery safety, care
and use, and a Material Safety Data
Sheet (MSDS). Read these documents
thoroughly before performing any ser-
vice to the battery.
Never place a tool or any metal object
on top of the battery where it could pos-
sibly touch battery terminals causing a
short or serious electrical shock.
Bendi AC Forklift Operator’s Manual
Safety Precautions
Warning
Neutralize acid spills immediately with
Bicarbonate of soda! If acid contacts
the skin or eyes, wash with water imme-
diately and seek medical help at once.
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
Use caution when changing battery
connectors to ensure that the polarity is
not reversed.
Keep vent plugs in place and clean at all
times.
When replacing this battery, use the
same type battery as specified on the
truck rating nameplate. Failure to com-
ply could result in an unbalanced condi-
tion, resulting in tipping the truck and
possible personal injury or loss of life.
Be sure to replace, close and/or
retighten any battery restraints which
have been installed on the truck.
S-13
Safety Precautions
Service Repair
When it becomes necessary to do any
service repair or maintenance to the truck,
it is important to first review the following
safety guidelines.
Warning
You could be injured and the truck
could be damaged if you try to do ser-
vice work without proper training or
equipment.
1. Be sure you have sufficient knowledge,
experience and the proper tools and
replacement parts before you attempt any truck
maintenance.
2. Be sure to use the proper nuts, bolts and other
fasteners. Many are specifically rated; that is,
SAE Grade 5, SAE Grade 8, ISO Prop Class
8.8, etc., and must be replaced with the identical
type. It is recommended to use only Landoll
authorized replacement parts.
Warning
If you use the wrong nuts, bolts or other
fasteners, parts can later break or
loosen. Serious injury could occur.
3. Whenever possible, return the truck to a service
area having sufficient lighting, work space and
an assortment of tools needed to complete the
service.
4. Set the key switch to OFF, set the direction
control lever to NEUTRAL and set (engage) the
parking brake.
Bendi AC Forklift Operator’s Manual
S-14
5. Disconnect the battery.
6. Never place a tool or any metal object on top of
the battery where it could possibly touch battery
terminals causing a short or serious electrical
shock.
7. Make sure all lifting devices and supports, such
as, a jack or support stand, are capable of
handling the weight of the load being applied.
Warning
To be certain the truck will not move,
place wedges (or blocks of wood) at the
front and back of the tires.
If you are servicing the brakes or tires,
place the blocks at the front and rear of
the tire farthest away from the one be-
ing serviced. (That would be the tire on
the opposite side of the truck and at the
opposite end.)
8. Always place an appropriate support stand
under the truck if it is being lifted, then lower the
truck to the stand, having both the lifting device
and stand supporting the weight of the truck.
Danger
Getting under a truck when it is lifted or
jacked is dangerous and could cause
serious injury or death. Never go under
a truck that is supported only by a jack.
9. Fully open the required truck covers and be sure
they are braced to prevent accidental closing.
 Safety Precautions

Side Shifting Daily, check the upper hook engagement, the

fasteners, the lower hook engagement and inspect
At least once every working shift, the side shifting for hydraulic oil leaks (See Figure S-7).
mechanism must be inspected for visible damage
Report any problems to your supervisor and
and defects. Any changes occurring with the
remove the truck from service until the problem
mechanism or its workings must be reported
is corrected.
immediately to the supervisor.
Moving parts of the side shifting mechanism entail
the danger of pinching, crushing or snagging. Safe
distance must be maintained at all times to prevent
clothing or body parts from being caught by the
moving parts.
When side shifting, closely watch the load and forks
throughout the entire operation to prevent over shift
or snagging the load on other objects.
Operate the side shift only when the load is lifted off
the ground.

Available Options
Fork Positioner, Non-Side Shifting
Lift trucks using automatic non-side shifting fork
positioners require additional SAFETY attention.

Warning
Pay strict attention to all safety labels Figure S-7 Fork Check Points
affixed to the fork positioner and
backrest.

No riding or standing under any part of

the load or on the forks.

NEVER reach through the backrest or

between the fork positioner mecha-
nism.

The top of the load must not extend

above the top of the backrest.

The load must never exceed the capac-

ity of the fork positioner as stated on
the identification (capacity) plate af-
fixed within the operator’s cab.

Bendi AC Forklift Operator’s Manual

S-15
Safety Precautions
Fire Extinguisher
If your truck includes a fire
extinguisher it should be inspected
monthly or more frequently if
circumstances dictate. The
extinguisher should be checked to see
that:
· it is not damaged
· the discharge outlet is not
blocked
· it is fully charged
· the seal is not broken
· the instruction pamphlet is clearly visible
Also see page 4-24 for additional operating
information.
IMPORTANT!
Dry-powder extinguishers are shipped fully
charged. Do not experiment with your extin-
guisher since even a small amount of discharge
could cause it to slowly lose the rest of its pres-
sure, rendering the extinguisher useless.
In case of a fire!
· Have everyone vacate the area immediately.
· Call the fire department, no matter what the
size of the fire. Emergency telephone
numbers should be posted at each telephone.
· Use your extinguisher correctly, according to
the directions on the label and in this manual.
Professionals should handle large fires.
· Be ready to leave the area in the event the
fire cannot be controlled immediately.
Bendi AC Forklift Operator’s Manual
S-16
Additional Publications
Additional information that describes the safe
operation and use of lift trucks is available from the
following sources:
· Employment safety and health standards or
regulations
(Examples: Occupational Safety and Health
[USA], Canada Material Handling
Regulations)
· Safety codes and standards
(Examples: American National Standard,
ANSI B56.1, Safety Standard for Low Lift and
High Lift Trucks)
· Publications from government safety
agencies, government insurers, private
insurers and private organizations
(Examples: Accident Prevention Manual for
Industrial Operations, from the National
Safety Council)
· Operator Safety Training Course - describes
lift truck safety, good maintenance practices,
and training programs.
Available from your Landoll dealer for Bendi
Lift Trucks. Landoll part no.: 107218.
 SECTION 1
Introduction
Your Bendi Forklift Operator’s Manual contains basic instructions
for operation and maintenance of Landoll Bendi forklifts. This
information must be carefully reviewed and understood before
attempting to operate the vehicle.
Safe and efficient forklift operation requires skill and alertness.
You must be familiar with the vehicle, understand its capabilities,
and follow the operating procedures and safety instructions
recommended in this manual.
According to legislation, your employer must make training
available to ensure that you are competent to safely operate the
type of forklift that you will be using in the workplace.
Safe and efficient operation also depends on correct
maintenance of the vehicle. An Operator’s Daily Checklist, which
outlines maintenance that must be performed each time the
vehicle is put into operation, is located in Appendix A. The
checklist should be part of a complete planned Maintenance
Schedule. Make certain that the vehicle is correctly maintained
and is in good mechanical condition at all times, even though
you may not perform all service on the vehicle yourself. Report
any failure immediately for correction. Otherwise, even minor
failures or damage may result in major failures, or create unsafe
operating conditions.

Bendi AC Forklift Operator’s Manual

1-1
Introduction
Vehicle Description
The Bendi is a narrow aisle type lift truck. The
principle of this type of truck is that the weight of the
load, which is carried on the forks in front of the load
wheels, is offset by the combined weight of the
heavy truck chassis and its battery unit. To maintain
a safe counterbalance limit, a ballast weight is
mounted to the rear of the truck chassis.
Bendi forklifts are available in capacities from 3,000
to 4,000 lbs. The front end can be pivoted 180
degrees. This permits the vehicle to act as a
conventional as well as a narrow aisle forklift.
The Bendi AC truck also offers:
· Four-wheel configuration - dual rear wheel
drive; front wheel steering and articulation
· High efficiency, field oriented motor controller
the enables smooth low speed control
including zero speed position hold. Controller
includes thermal protection based on motor
and controller temperature.
· Joystick operation for load functions - utilizing
a three-function hydraulic control valve. A
fourth (4th) function hydraulic valve is
available for an approved Class II
attachment.
· 48 volt DC battery with emergency
disconnect switch, latching battery cover with
drive interlock, plus side access compartment
with slide strips or optional rollers.
· Duplex, triplex or quadplex high visibility mast
configurations.
· Lift capacity from a maximum of 3,000
lbs./1,361 kgs. up to 4,000 lbs./1,814 Kg. at
24”/600 mm load center.
· Ergonomically designed operator
compartment - includes sit-down operator
position, adjustable driver’s seat,
tilt/telescoping steering wheel, hand lever
direction control, arm rest and operator
supply tray
· Safety interlocks - key switch activation and
operator seat safety switch, plus an electrical
lockout requiring the control lever to be in the
neutral, or center position before power can
be restored.
Bendi AC Operator’s Manual
1-2
Landoll trucks meet or exceed ASME B56.1 - Part
III, Safety for Powered Industrial Trucks and are
FMRC approved by meeting or exceeding
requirements of FRMC Class 7820, ANSI/UL-583
standard for Battery Powered Industrial Trucks,
Types E, ES, and EE.
The electrical system complies with UL-583
requirements for type E, ES (optional), and EE
(optional) Electrical Battery-Powered, Industrial
Truck construction.
Machine model, serial and option numbers (where
applicable) are stamped on the identification
(capacity) nameplate affixed within the operator’s
cab (See Figure 1-1).
IMPORTANT !
Bendi AC truck operators and service personnel
must familiarize themselves with this manual
and the Bendi AC truck to provide safe and effi-
cient operation. Practice runs in a controlled
and safe area, away from obstacles and other
personnel, are recommended. Unauthorized
driving by untrained or unskilled personnel
must be strictly prohibited.
All safety notices in this manual, those found in
heading SAFETY of this manual, and the safety
regulations or standards valid in your local area
must be strictly enforced.
IDENTIFICATION
(CAPACITY)
PLATE
ser iv caploc2
Figure 1-1 Capacity Dataplate Location
 Introduction

Component Identification
The following illustration will help you locate
components on your Bendi forklift (See Figure 1-2).
1. Forks
2. Load Backrest
3. Mast
4. Load Wheels
5. Drive Wheels
6. Overhead Guard
7. Steering Column

Identification (Capacity) Plate

The identification plate, which lists the rated
capacity, serial number and other vehicle
characteristics is located to the left of the seat (See
Figure 1-3).

Figure 1-2 Component Locations

Figure 1-3 Identification (Capacity) Plate

Bendi AC Forklift Operator’s Manual

1-3
Introduction
Truck Overview
Frame
The frame consists of 3/8” to 1” thick (9.525 mm to
25.4 mm) steel panels welded together to form the
backbone of the truck (basic truck shape). A
number of thick rectangular steel shapes
(counterweights) are welded within the frame to
counterbalance the truck against the weight of its
load. The rear wall of the truck also includes a thick
steel plate to add additional counterbalance.
Note: The size and weight of the battery is also
used as a counterbalance.
Traction Drive
Bendi AC trucks are dual-drive, four-wheeled trucks,
having two steerable, articulating load support
wheels in the front and two independently controlled
drive wheels in the rear. The rear drive wheels
consists of a gear box and a separate AC electric
motor, controlled by the transistorized controller.
See “Electrical System,” on this page for additional
information.
Brake System
The rear drive wheels are equipped with
hydraulically-actuated dry disc brakes - typical
automotive disc brake system. The brake pedal
activates a master cylinder to apply hydraulic
pressure to wheel calipers, forcing the disc pads to
grip the rotor.
The system is a dedicated system using standard
DOT #3 brake fluid and non-asbestos disc pads.
Bendi AC Operator’s Manual
1-4
Parking Brake
A parking brake system is fitted to the left-side drive
unit disk brake caliper and is equipped with a
cable-actuated dry disc brake (puck). The system is
hand-lever actuated, and is electrically interlocked to
create a NEUTRAL condition when the brake lever
is actuated.
As the lever is raised to apply the brake, the drive
and power steering motors shut down and the
directional control electrically resets to NEUTRAL,
preventing further movement of the truck.
To continue, the operator must first set the direction
control lever to NEUTRAL, release the parking
brake, then set the control lever to the desired
direction of travel.
Safety Interlock
Both a key lock switch (key switch) and an
operator’s seat switch must be activated before the
truck can move. The seat switch is activated when
the operator is seated in the driver’s seat (Also see
'Seat Safety Switch,’ on page S-8 for additional
information).
Electrical System
The electrical system includes the battery, four
transistorized controllers, solenoid contactors, safety
interlocks, meters, power cables, and electrical
harnesses. The electrical system complies with
UL-583 requirements for type E, ES, and EE
Electrical Battery-Powered, Industrial Truck
construction.
Additional information is available in the Appendix, of
the Bendi AC Service Manual (F-526-___).

Traction
Dual traction controllers are used, each having a
maximum rating of 350 amps. Controllers provide full
time dual rear wheel drive with steer position
sensing to independently control the speed of each
rear drive wheel during varying degrees of turn.
Inside wheel reversing occurs at full turn which also
reduces the outside turning radius. Motor amp
draws and operating temperatures are greatly
reduced, while speed control, longer motor life,
lower operating temperatures, increased motor
torque and longer running times are greatly
improved. The full speed range from 0 to 100% is
controlled through the controller with maximum
efficiency. Starting on a ramp is also accomplished
without rollback with positive and smooth
acceleration control.
Battery
A 48 volt lead-acid battery provides drive power, as
well as power for the hydraulic system, and power
for lights and other auxiliary equipment.
For maintenance and/or emergencies, an
emergency stop button (red)(B30)/ quick disconnect
handle (B40) is provided. The emergency stop
button (red) (B30) is located on the right-hand side
of the driver’s compartment. The quick disconnect
handle (B40) is located to the left side of the seat
(See Figure S-4).
For maintenance, the driver’s seat compartment
cover, a hinged side cover, overhead guard cutout
and slide strips allow easy battery removal from the
right side. As an option, rollers can be provided for
additional battery maneuverability.
Bendi AC Forklift Operator’s Manual
Introduction
Hydraulic System
The system uses a single pump to generate
pressure and flow to meet the needs of both the
steering system and the mast system. Only the
amount of oil needed by the steering system is
provided to the steering system. The amount of oil
diverted to the steering system is based on operator
input, allowing the excess oil to return to tank at a
lower pressure, reducing the demands on the
battery. The hydraulic pump motor is speed
controlled to provide adequate steering response
and is enabled through the selection of truck
direction. Additional pump flow is provided linearly
with the actuation of the lift function. Actuation of
both the tilt and side shift functions provide step
increases in pump flow to meet the demands of the
function while ensuring adequate flow to the steering
system.
System cooling uses convection and conduction of
heat from the reservoir, hydraulic tubing and
cylinders to maintain a safe operating temperature
below 175° F (97.22° C).
A steel mesh suction filter, within the hydraulic
reservoir, plus an easily accessible return line filter
(10 micron rating) with a contamination level of ISO
2943 or better is used for oil filtration.
Additional information is available beginning on page
4-26.
1-5
Introduction

Steering Side Shift

The steering system shares oil with the main
hydraulic system. A single pump that is controlled
through the AC pump motor controller generates
steering flow and pressure. Oil is diverted from the
main control valve to the steering control unit based
on demand from the operator. As the steering wheel
is turned, the on-demand oil is sent to the steering
motor at the front of the lift truck causing the truck to
turn.
The side shift circuit provides the means for moving
the mast laterally (left-to-right). Side shift
movements are accomplished using a double-acting,
double-ended hydraulic cylinder (equipped with
end-of-stroke cushioning) to produce a smooth,
non-jerky motion.

Mast Controls
Mast positioning is achieved by operating the
hydraulic control valve via the three hydraulic control
levers. Hydraulic pressure is provided by a vane
pump driven by a single AC electric motor. The
pump operates continuously, ensuring enough oil for
the steer circuit operation of lift, tilt, and sideshift
cause an increase in pump speed, allowing no
decrease in mast performance.
Mast movements may be operated individually or
together; however, when operated together, the
speed of operation is somewhat slower.
A fourth (4th) function hydraulic valve is available for
an approved Class II optional attachment.

Bendi AC Operator’s Manual

1-6
 Introduction

Operator’s Cab Warning

Driver Controls
Driving controls for the Bendi AC truck include a
steering wheel, horn button, a forward and reverse
lever, foot brake pedal, accelerator pedal for speed
control, hand-actuated parking brake lever and an
emergency disconnect handle or switch (See Figure
1-4).
Driving speed of the truck must be gov-
erned by your work environment, such
as, slippery floors, cross aisles, slanted
driving surfaces, load size, visibility or
other people working in the area.
Never travel at speeds with or without a
load that could be dangerous to your-
self or others. Also see the Safety sec-
tion in the beginning of this manual.

HORN BUTTON
CONTROL LEVERS
(LIFT, TILT, SHIFT) DIRECTION CONTROL
(FORWARD/REVERSE)
PARKING (HAND) BRAKE

KEY SWITCH

STEERING WHEEL
W/ KNOB

DASH
DISPLAY
%

TILT
+
-

STEERING
COLUMN

OPERATOR’S
SWITCH
PANEL (3)

EMERGENCY BATTERY
DISCONNECT
(B40/B45 MODELS)

DRIVER’S CAB
ACCESS STEP DRIVER’S TRAY
drivecab2 DRIVER’S SEAT

Figure 1-4 Operator’s Cab

Bendi AC Forklift Operator’s Manual

1-7
Introduction

· Accelerator pedal - is pressed by the ACCELERATOR PEDAL

driver’s right foot to control the speed of the
truck (See Figure 1-5).

Travel speed varies according to the weight

of the load. A Bendi AC has a maximum
speed of 6.5 mph (miles per hour)/10.5 kph
(kilometers per hour) with no load (empty),
6.0 mph/9.7 kph with a load.
· Brake pedal - when pressed, applies the
service brakes bringing the truck to a safe
STOP (See Figure 1-5).
Note: The Bendi AC is designed for “plugging;”
therefore, the service brake pedal should only
be used in an emergency situation.
· Key switch - switches electrical power to the
truck On and OFF (See Figure 1-6).
BRAKE PEDAL
ser iv pedals

Warning
Figure 1-5 Pedals
Circuit breakers that fail more than
most indicate an electrical problem that
must be immediately investigated to
find the cause. The truck must be re-
moved from service until the problem is
corrected.

KEY SWITCH
breaker

Figure 1-6 Steering Column Side Panel

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1-8
 Introduction

Battery Compartment Access

Cover /Latch
COVER HOLD DOWN LATCH
The driver’s seat and side panel are part of the
pre-molded battery compartment top cover.
The cover includes a mechanical retention latch and
pin to secure the battery access cover to the
overhead guard when opened (See Figure 1-7). OHG LATCH
Another hold down latch is provided to secure the AND PIN
cover closed.
BATTERY
· Direction control lever - is located on the COVER PIN
driver’s side panel and selects the direction of
travel of the truck (forward or reverse) (See
Figure 1-8). cvrlatch

· Horn push button - The horn is also located

on the driver’s side panel. Figure 1-7 Battery Cover Latch
Press in directly on the mushroom push
button to sound the horn (See Figure 1-8).
· Driver’s seat - is adjustable to
accommodate the driver’s weight (seat
cushion spring tension), backrest tilt and
distance from the pedals. The seat also
includes a circuit interrupt safety switch (Also
see ‘Safety interlock’ on page 1-4).

LIFT LEVER
HORN PUSH BUTTON
TILT LEVER
DIRECTION CONTROL
ATTACHMENT LEVER
LEVER (OPTION)

SIDE SHIFT
LEVER

PARKING (HAND)
BRAKE

Figure 1-8 Driver’s Arm Rest Control Panel

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Introduction

· Emergency STOP push button/disconnect

- Activate the emergency stop button (B30) /
disconnect handle (B40) to shut down the
drive and power steering motors and all mast
movement. The truck drifts to a STOP.
Immediately set the parking brake. To
continue, reset the disconnect (See Figure
S-4).

Use this button/handle:

• in case of fire, smoke or overheating
• if a person comes between the truck
and a fixed object.
• in case an accident occurs
• in case of a short circuit or other
electrical malfunction; for example, if
the pump motor is on continuously.
· Lift, tilt, and shift - Lift, tilt, and shift
movements of the mast and lift carriage are
accomplished using the three levers
(joysticks) located on the driver’s side panel.
Each lever provides independent movement
and each is marked with a graphic icon to
represent the function it controls (See Figure
1-8).
Also see "Mast Operation," page 4-11 for
additional information.
· Parking brake pedal - engages the parking
brake when the handled is pulled upwards.
The drive and power steering motors shut
down and the direction control resets to
NEUTRAL (See Figure 1-4).
To continue, the operator must first set the
direction control lever to NEUTRAL, release
the parking brake, then set the lever to the
desired direction.
· Rear view mirror - is attached to the front
top of the overhead guard. The mirror is
adjustable up and down, and side to side.
TILT STEERING
ADJUST LEVER
Figure 1-9 Steering Column
· Tilt steering column - is pressed upwards to
release the column so it may be adjusted up
or down for the driver’s comfort (See Figure
1-9).
· Operator switch panel - includes three
on/off rocker switches to activate optional
packages installed on your truck (See Figure
-).
• LEFT switch - for headlights
• CENTER switch - for factory or user
supplied accessories
• RIGHT switch - for speed mode -
toggles between fast and slow. Slow
mode used for training and in
confined spaces. Speeds can be
adjusted by authorized technicians.
Note: Only those options included with your
truck are operable. Also see the Options sec-
tion of this chapter beginning on page 1-14 for
more information about the options available.

Bendi AC Operator’s Manual

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 Introduction

• Hourmeter - displays number of

· Engage Display Panel - The Engage Display
is located on the dash behind the steering hours that the forklift has been used.
wheel. It is comprised of the following Hours accumulate when truck is on
gauges, displays, and switches (See Figure and operator is in seat.
1-10). • Speed Indicator - displays the speed
• BDI (battery discharge indicator) - mode that the truck is in.
shows battery capacity (Figure 4-6). • Status/Fault Display Window -
"Battery Low Lift Lockout" will display displays fault messages from drives
in message window when the battery and status of drives if problems occur.
condition is too low to support mast • Direction Indicator - displays the
function. status of forward/reverse switch
IMPORTANT • Scroll and Enter Buttons - used to
enter information into system through
ONCE THE BATTERY CAPACITY REACHES
display. These are used by an
15%, THE LIFT PUMP MOTOR WILL SHUT authorized technician.
DOWN, THUS DISABLING THE LIFT FUNCTION.
• Maintenance Hours - If enabled, the
truck hours that preventative
maintenance is required is shown in
this field. This must be enabled and
set by an authorized technician.

STATUS/ FAULT
DISPLAY

SPEED
DIRECTION
INDICATOR
INDICATOR
- + %

- + %

0 50 100
ACCESSORY
666.2 hrs 666 SVC
SWITCH

SPEED MODE
SWITCH
HOUR
SCROLL
METER
BUTTONS
ENTER
MAINTENANCE
BUTTON
HOURS, IF
ENABLED
BATTERY HEADLIGHT/TAILLIGHT
DISCHARGE TOGGLE SWITCH
INDICATOR (WHERE FITTED)
ac dash display

Figure 1-10 Operator Switch Panel

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1-11
Introduction

Mast Assemblies
Various mast assembly configurations (duplex,
triplex and /or quadplex) can be applied to the Bendi
AC trucks to provide both collapsed and extended
heights suitable for most customer requirements.
The lifting capacity of the mast also varies
depending on the truck and its application. Load
capacities are determined at 24” (609.6 mm)
centers, centered on the mast and include all
attachments on the carriage.
The Bendi Specifications list the dimensions of
standard masts available for these trucks. Also
check the identification (capacity) plate in the
operator’s cab for the maximum lifting capabilities
Figure 1-11 Mast in Collapsed Position
based on the particular truck and mast combination
(See Figure 1-1).
The trucks are counterweighted to compensate for
all positions of the maximum allowed load.
Masts are engineered to distribute thrust loads
evenly between the rollers and rails. Masts move as
a unit, providing maximum strength and endurance
for the rated load and consists of up to three pairs of
channels or rails (steel beams) rolling one within the
other on steel rollers.
The outer rails provide guidance and support for the
middle rails, which in turn guide and support the
inner rails. The truck forks are mounted on a
carriage assembly that runs on rollers within the
inner rails (See Figure 1-11).
Figure 1-12 Mast in Free Lift Position
A primary cylinder is supported by the inner rails and
hydraulically controlled. As the primary cylinder rod
extends, a sheave and chain assembly lift the
fork/carriage upward at twice the distance covered
by the cylinder rod.
This first stage of carriage lift is called free lift. It is
the distance of lift available without increasing the
overall height of the mast assembly (See Figure
1-12).
A secondary cylinder, attached to the outer rails, lifts
the middle and inner rails progressively via chains,
rollers and sheaves. The inner rails are raised at
twice the rate of extension of the secondary cylinder
piston.
This upward lift continues until the secondary Figure 1-13 Mast Fully Extended
cylinders are fully extended (See Figure 1-13).

Bendi AC Operator’s Manual

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 Introduction

The hydraulic fluid used to lift the primary cylinder is As an option, trucks may be equipped with quadplex
applied sequentially to the secondary cylinder. masts which utilize four sets of rails, referred to as
When the primary cylinder reaches full extension, Outer, Outer Intermediate, middle, and Inner rails,
the secondary cylinder begins to extend. respectively (See Figure 1-14).
The differences in weights being supported by the The primary cylinder and carriage operate the same
cylinders, along with the differences in cylinder as a triplex (three-rail) mast. When the secondary
diameters, ensure that the primary cylinder will be cylinders extend, they lift the middle rails. Through
fully extended before the secondary cylinder can an intricate system of chains and sheaves, the rising
begin to move. Consequently, when the mast is middle rails pull up the outer intermediate rails at half
raised, it moves through two phases: the middle rail speed, and push up the inner rails at
twice the middle rail speed.
· Free lift, in which only the carriage assembly
moves, up to the maximum height allowed by
the inner rails (See Figure 1-12).
· Rail extension, in which both the middle and
inner rails move, carrying the carriage
upward (See Figure 1-13).
Downward movement of the mast is accomplished
by releasing the hydraulic fluid from the cylinders
back into the reservoir. The weight of the rails and
carriage provides enough pressure to force the fluid
from the cylinders. When the secondary cylinder
piston is fully contracted, the primary cylinder begins
to collapse, forcing its fluid back to the reservoir.
The mast is supported by trunnions which allow it to
tilt fore and aft. The amount of tilt is controlled by
two short hydraulic cylinders mounted between the
bottom of the mast and the pivot arm. A mast
indicator gauge (pointer) is located on the left side of
the mast (as viewed from the front of the truck) to Figure 1-14 Quadplex Mast in Collapsed Position
indicate when the carriage/forks are perfectly level
with the floor.

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Introduction

Technical Specifications Fire Extinguisher

A dry-powder based fire extinguisher is mounted,
using a quick-release bracket, to the outer cage
Bendi AC Narrow Aisle Forklift surrounding the truck operator. Dry-powder
extinguishers help fight
Landoll Corporation’s policy is to continually improve
Class B and C type fires
products. We reserve the right to change
(oil, gas, grease,
specifications and design without notice.
electrical, etc.).
Technical specifications for the standard Bendi AC,
Fire extinguishers must be
Models B30/42 and B40/48 and standard mast
inspected monthly and the
assemblies are listed in the Specifications section
results recorded on the
(See Page 5-1).
inspection tag attached to
each extinguisher (See
Available Options Figure 1-15).
If your truck is equipped
EE Series (Electrical with an extinguisher, see
"Fire Extinguisher" page
Enclosure) S-16. Also see 'Fire Figure 1-15
EE series or Electrical Enclosure lift trucks are used Extinguisher Option' page
Fire Extinguisher
in hazardous environments requiring protection from 4-24 for additional
sparks, commonly produced by various electrical information.
motors, contactors, switching devices, relays, etc.
EE trucks spark enclose all electrical components Warning
using specially designed covers and/or insulated
metallic-seal enclosures to insulate sparks from the Dry-powder extinguishers are shipped
operating environment. fully charged. Do not experiment with
your extinguisher since even a small
Cold Storage (Freezer Package) amount of discharge could cause it to
slowly lose the rest of its pressure, ren-
Cold storage consist of treatment of electrical dering the extinguisher useless.
connections to inhibit corrosion. Harness
connections are sealed against moisture.

Bendi AC Operator’s Manual

1-14
 Introduction

Load Backrest

Fork Positioner

Figure 1-16 Fork Positioner Overview/ Setting

Fork Positioner, Non-Side Shifting

Fork positioner options are hydraulically driven units
that allow the forks to move equal distance from
each other to accommodate the size of the load
being moved (See Figure 1-16).
The forks start at the center of the carriage and
move equal distance to the outside and back again
as indicated by letters C and D (See Figure 1-16).
A push button is added to the pivot and shift joystick
control (See Figure 1-17). Figure 1-17 Joystick Push Button

Bendi AC Forklift Operator’s Manual

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Introduction

Light and Alarms

Various light and alarm option packages are
available as follows (See Figure 1-18 for examples):
· Audible backup alarm — sounds (beeps or
talking) when the truck is placed in reverse to
alert all personnel in the area.
· Rear LED strobe light — includes 180°
blackout for operator protection and is
available with red, amber or blue lens. BACK UP ALARM STROBE LIGHT
· Headlights — Two LED lights with guards
can be mounted on the mast or the overhead
guard on the front, rear or both.
· Stop/tail lights — Two LED light sets can be
mounted to the back of the truck or the
overhead guard.
· Flashing backup strobe

HEADLIGHT TAIL LIGHT

alrm

Figure 1-18 Sample - Lights and Alarm

Bendi AC Operator’s Manual

1-16
 Introduction

Rollout Battery Tray The battery rollout assembly reduces downtime

when changing batteries by offering quick and easy
The rollout battery tray assembly includes (See battery servicing.
Figure 1-19):
With the battery rollout restraint arm installed and
· Roller tray locked, the limit switch is actuated to allow complete
· Side restraint bracket, with spacer/shims as truck operation. Spacers/ shims are provided to
required secure the battery within the compartment.
· Adjustable restraint arm, with required Releasing the rollout restraint arm handle and
spacers/shims removing the arm, for battery removal, releases the
· Limit switch for restraint arm limit switch to shut down the truck. All operations are
disabled.

ROLLOUT RELEASE
ARM CATCH

ROLLOUT BATTERY
RESTRAINT ARM

LIMIT SWITCH

ROLLOUT BATTERY
TRAY

ROLLOUT
BATTERY
RESTRAINT

BATTERY TRAY

rollout battery tray

Figure 1-19 Rollout Battery Tray Assembly

Bendi AC Forklift Operator’s Manual

1-17
 SECTION 2
Receiving and Inspection
Receiving Your Truck
Before shipping from the Landoll Corporation, each Bendi AC
truck is inspected to make sure the truck you receive is in
impeccable condition and equipped per your order. However,
we recommend that you:
· Inspect the truck for any signs of physical damage during shipment. Note any
apparent damage on the bill of lading, and request the delivery agent to sign it.
Report the damage to your distributor and the shipping company.
· Verify that the truck configuration and options match your purchase order.
Report any discrepancies to your distributor.

Items Furnished With Your Truck

Standard Bendi AC trucks are shipped from the factory with one
copy each of the Operator’s Manual and Inspection Check
Sheets, a battery disconnect handle, and a set of ignition keys
attached to the steering column.

Items Required
When the truck is received, a battery approved for use in the
truck must be installed. The battery must be replenished from a
battery charger at certain intervals.
No additional items are required to operate the truck.

Tools and Test Equipment

In general, no special tools or test equipment beyond those
found in a well-equipped service center are required for general
maintenance. However, custom bearing and seal installation
tools and a calibrated torque wrench are helpful when
performing more involved service.

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Receiving and Inspection
To Prepare the Truck
1. Check the hydraulic oil level. (See ‘Check
Hydraulic Oil Level,’ in the Bendi AC Planned
Maintenance Manual (F-527-___)).
2. Check the fluid level in the brake master cylinder
reservoir. (See ‘Check Master Cylinder Fluid
Level,’ Bendi AC Planned Maintenance Manual
(F-527-___)).
3. Check the condition of the battery. (See
“Charging a Wet Battery,” on page 2-2 or
“Charging a Dry Battery,” on page 2-6).
Charging a Wet Battery
The truck battery contains concentrated sulfuric acid
which can cause severe chemical burns. When the
battery is charging, it releases hydrogen, a highly
explosive gas which can be ignited by a spark.
Shorting battery terminals can release enormous
amounts of energy, causing sparks or flame, or
heating nearby components to dangerous
temperatures.
The battery is also very heavy, and if
restraints are not replaced after
maintenance, the battery could slide out of
the truck causing electrical shorts or
spilling acid - or it could cause the truck to tip.
Bendi AC Forklift Operator’s Manual
2-2
Warning
Always assume the battery is emitting
hydrogen and employ proper safety
precautions.
Do not smoke, use an open flame, or
create arcs or sparks near the battery.
Consult the label on your battery for in-
formation on cell-type, ampere-hour ca-
p a c i t y, c h a rg e ra t e a n d n o r m a l
full-charge voltage. Do not charge the
battery at a current greater than 1.5 amp
per 100 amp-hours capacity at the end
of charge.
Packaged with every battery are spe-
cific instructions for battery safety, care
and use, and a Material Safety Data
Sheet (MSDS). Read these documents
thoroughly before performing any ser-
vice to the battery.
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
Neutralize acid spills immediately with
Bicarbonate of Soda! If acid contacts
the skin or eyes, wash with water imme-
diately and seek medical help at once.
 Receiving and Inspection

If the truck has been shipped with batteries installed,

Warning
Keep vent plugs in place and clean at all
times.
Never place a tool or any metal object
on top of the battery where it could pos-
sibly touch battery terminals causing a
short or serious electrical shock.
Use caution when changing battery
connectors to ensure that the polarity is
not reversed.
first remove the batteries from the truck. If the
batteries have been shipped with electrolyte
installed, check the specific gravity of the electrolyte
using a hydrometer to determine if a charge is
needed (See Figure 2-1).
If the reading is between 1.280 and 1.290, the
battery is fully charged. If the reading is down near
1.150, the battery must be charged as described in
"Charging a Wet Battery," page 2-2 and "Charging a
Dry Battery," page 2-6.

When replacing this battery, the truck

must be equipped with a battery as
specified on the rating nameplate. Fail-
ure to comply could result in an unbal-
anced condition, resulting in tipping the
truck and possible personal injury or
loss of life.

Be sure to replace and retighten any

battery restraints which have been in-
stalled on the truck.

Figure 2-1 Battery Charge State Using

a Hydrometer

Bendi AC Forklift Operator’s Manual

2-3
Receiving and Inspection
Using the Hydrometer
As the battery discharges, the specific gravity of the
electrolyte reduces. A hydrometer allows you to
check the specific gravity of the cells, thus the
charge state of the battery (See Figure 2-1).
Warning
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
1. Remove a cap from one or two of the cells.
Gently squeeze (compress) the bulb of the
hydrometer.
2. Insert the tube of the hydrometer into the cell
electrolyte. Slowly release the bulb to allow fluid
to draw into the hydrometer. Enough fluid must
enter the hydrometer to allow the float to move
freely.
3. The specific gravity of the electrolyte is read off
the scale of the float where it emerges from the
fluid (See Figure 2-1). It is a good practice to
select a different cell each time a measurement
is taken and to test more than one cell.
4. When returning the electrolyte to the battery,
ensure that the fluid is returned to the cell it was
taken from and be very careful not to splash the
electrolyte when it is squeezed from the
hydrometer.
Bendi AC Forklift Operator’s Manual
2-4
To Charge the Battery:
1. Remove each vent cap and check electrolyte
levels. Ambient temperature should be +77° F
(+25° C) to get a proper reading. In cold
weather, batteries may look dry.
2. Do not add water until an accurate level is
obtained - cold weather can affect the level. If
water must be added, use only distilled water.
3. Make sure the electrolyte level is at the level
indicator.
4. Charge the battery using a constant current
charger set to 5% of the six-hour battery
capacity. For example, 55 amps for an 1,100 AH
(ampere-hour) battery.
IMPORTANT !
Do not charge the battery at a finish current
which exceeds the rating on the battery’s name-
plate. Consult the label on your battery for infor-
mation on cell-type, ampere-hour capacity,
charge rate and normal full-charge voltage. Do
not charge the battery at a current greater than
1.5 amp per 100 amp-hours capacity at the end
of charge.
5. Replace the vent caps. They must be secured in
place during charging. Ordinarily, the charge
should take about 3 to 5 hours to complete.
 Receiving and Inspection

6. During the initial charge the volume of
electrolyte decreases through electrolysis and
evaporation. Water approved for use in
lead-acid storage batteries should be added if
the electrolyte level falls below the level
indicator.
7. Continue charging until the cells gas freely and
the specific gravity remains constant over a
three-hour period. At the end of the charge
period the cell voltages rise to about 2.55 volts
and the specific gravity rises to about 1.280,
corrected to 77° F (See Table 2-1).

If the cell temperature rises higher than +110° F
(+61.2° C) either reduce the charging current to
half the original value or stop charging until the
temperature falls below +110° F (+61.2° C). If
you reduce the charging current, extend the
charging time accordingly.
8. When charging is complete, REPLACE the
vented cell caps on the battery.
9. Connect battery cables and install battery in
truck.

Temp oF Correction Temp oF Correction

39-41 -0.012 101-103 +0.008
42-44 -0.011 104-106 +0.009
45-47 -0.010 107-109 +0.010
48-50 -0.009 110-112 +0.011
51-53 -0.008 113-115 +0.012
54-56 -0.007 116-118 +0.013
57-60 -0.006 119-121 +0.014
61-63 -0.005 122-124 +0.015
64-66 -0.004 125-127 +0.016
67-69 -0.003 128-130 +0.017
70-72 -0.002 131-133 +0.018
73-75 -0.001 134-136 +0.019
76-78 0 137-139 +0.020
79-81 +0.001 140-142 +0.021
82-84 +0.002 143-145 +0.022
85-87 +0.003 146-148 +0.023
88-91 +0.004 149-151 +0.024
92-94 +0.005 152-154 +0.025
95-97 +0.006 155-157 +0.026
98-100 +0.007 158-160 +0.027

Table 2-1 Specific Gravity Corrections for Electrolyte Temperature

Bendi AC Forklift Operator’s Manual

2-5
Receiving and Inspection
Charging a Dry Battery
The truck battery contains concentrated sulfuric acid
which can cause severe chemical burns. When the
battery is charging, it releases hydrogen, a highly
explosive gas which can be ignited by a spark.
Shorting battery terminals can release enormous
amounts of energy, causing sparks or flame, or
heating nearby components to dangerous
temperatures.
The battery is also very heavy, and if restraints are
not replaced after maintenance, the battery could
slide out of the truck causing electrical shorts or acid
to spill - or it could cause the truck to tip.
Warning
Keep vent plugs in place and clean at all
times.
When replacing the battery, the truck
must be equipped with a battery as
specified on the rating nameplate. Fail-
ure to comply could result in an unbal-
anced condition, resulting in tipping the
truck and possible personal injury or
loss of life.
Be sure to replace and retighten any
battery restraints which have been in-
stalled on the truck.
Bendi AC Forklift Operator’s Manual
2-6
Warning
Always assume the battery is emitting
hydrogen and employ proper safety
precautions.
Do not smoke, use an open flame, or
create arcs or sparks near the battery.
Consult the label on your battery for in-
formation on cell-type, ampere-hour ca-
p a c i t y, c h a rg e ra t e a n d n o r m a l
full-charge voltage. Do not charge the
battery at a current greater than 1.5 amp
per 100 amp-hours capacity at the end
of charge.
Packaged with every battery are spe-
cific instructions for battery safety, care
and use, and a Material Safety Data
Sheet (MSDS). Read these documents
thoroughly before performing any ser-
vice to the battery.
Always disconnect the battery before
performing any truck maintenance and
be sure to wear protective clothing and
safety glasses when working with bat-
tery acid or the battery in general.
Neutralize acid spills immediately with
Bicarbonate of Soda! If acid contacts
the skin or eyes, wash with water imme-
diately and seek medical help at once.
Never place a tool or any metal object
on top of the battery where it could pos-
sibly touch battery terminals causing a
short or serious electrical shock.
Use caution when changing battery
connectors to ensure that the polarity is
not reversed.
 Receiving and Inspection

To Charge a Dry-Cell Battery: 5. During the initial charge the volume of

electrolyte decreases through electrolysis and
1. Remove and discard plastic film seals from each evaporation. Water approved for use in
cell vent hole (if present). lead-acid storage batteries should be added if
the electrolyte level falls below the level
2. Fill the cells to the level indicator using dilute
indicator.
battery grade sulfuric acid with a specific gravity
between 1.260 and 1.270 corrected to +77° F
If the cell temperature rises higher than +110° F
(+25° C). The temperature of the electrolyte
(+61.2° C) either reduce the charging current to
should be no higher than 90° F (50° C).
half the original value or stop charging until the
3. Allow the cells to soak for 2 to 3 hours after temperature falls below +110° F (+61.2° C). If
filling. The electrolyte level may drop slightly you reduce the charging current, extend the
because of absorption into the plates and charging time accordingly.
separators. If it does, add more electrolyte to
6. Continue charging until the cells gas freely and
restore the level.
the specific gravity remains constant over a
4. Charge the battery, using a constant current three-hour period. At the end of the charge
charger set to 5% of the six-hour battery period the cell voltages rise to about 2.55 volts
capacity. For example, 55 amps for an 1100 AH and the specific gravity rises to about 1.280
(ampere-hour) battery. The time required for an (corrected to 77° F) (See Table 2-1).
initial charge is approximately 8 hours.
7. If the specific gravity exceeds 1.290 after
charging, dilute with distilled water and continue
to charge for two more hours.
8. If the specific gravity is below 1.280 after
charging, add electrolyte with a specific gravity
of 1.400 until the battery has a specific gravity
between 1.280 and 1.290. Then resume
charging for another two hours.
9. When charging is complete, REPLACE the
vented cell caps on battery.
10. Connect battery cables and install battery in
truck.

Bendi AC Forklift Operator’s Manual

2-7
Receiving and Inspection

Warning
COVER HOLD DOWN LATCH
If you become dizzy while using clean-
ing solvents, get fresh air and medical
help immediately. If solvent contacts
your eyes, immediately treat in accor-
dance with the manufacturer’s recom- OHG LATCH
AND PIN
mendations supplied with the solvent.
BATTERY
COVER PIN
Always read the label affixed to the sol-
vent container for all safety information
before use. cvrlatch

Figure 2-2 Battery Safety - Latches and Pin

Routine Checks
With the truck key switch set to OFF, perform a
walk-around inspection. Check for obvious damage
that would require more detailed inspection. If any RELEASE
of the following is apparent during your walk-around, HANDLE
record it in the log book for the truck and
immediately notify your supervisor and/or service RESTRAINT
personnel. ARM
· Battery compartment cover /seat latch and
pin - Check that the battery compartment
cover is lowered into position and that the LIMIT
seat latch is secured whenever a battery is SWITCH
installed in the truck (See Figure 2-2).
SPACERS
· Battery rollout tray option - If this option is
installed, check that the battery rollout tray rollarm1
restraint arm is installed and locked into
position.
Figure 2-3 Battery Safety - Latches and Pin
The handle must be down (locked, the limit
switch actuated and the proper spacers
installed to secure the battery within the
compartment (See Figure 2-3).
· Brake pedal - Check the operation of the
brake pedal for smooth, firm, unobstructed
movement when pressed and released.
Problems with the brake system must be
repaired immediately by service. Do not use
the truck.

Bendi AC Forklift Operator’s Manual

2-8

Inspection Check List
1. Before releasing the truck for use, prepare a log
book or log sheet for each truck at your site. List
all services, repairs and adjustments performed,
as well as equipment or operation problems and
when they are noted and repaired (hour meter
reading and date the service was performed).
Permanent logs serve as a checklist to show
maintenance and repair history and to record
whether faults have been corrected.
2. Perform inspections with the truck key switch set
to OFF, the control lever in the NEUTRAL
position and all brakes set.
3. Always pay strict attention to all CAUTION,
WARNING, and DANGER decals affixed to the
truck and thoroughly read the SAFETY chapter
of this manual.
4. If you notice or suspect a problem, immediately
report it to your supervisor, record it in the truck
log book, and have it checked and/or repaired
before releasing the truck for use.
Bendi AC Forklift Operator’s Manual
Receiving and Inspection
Visual Checks
Many problems can be spotted by a simple visual
inspection of the truck; such as, oil leaks, damaged
tires, cracks in welds or forks, damaged covers, etc.
However, dirt, grease, oil and debris can mask some
problems. If possible, the truck should be washed
on a regular basis. To remove stubborn grease
accumulations, a grease-dissolving solvent may be
needed. Make sure the solvent is not harmful to
painted surfaces.
After high-pressure washing, lubricate all
unprotected grease fittings and metal-to-metal
surfaces, located outside the truck. See page B-2 for
lube points and lubrication table. Refer to the Bendi
AC Planned Maintenance Manual (F-527-___) for
lubrication instructions.
Warning
Grease solvents are often toxic and
may be flammable. Use only in accor-
dance with the solvent manufacturer’s
recommendations supplied with the
solvent.
For example, use only in a well-venti-
lated area and do not breathe vapors.
Wear protective goggles, aprons, and
gloves. Avoid contact with skin, eyes
and clothes. Keep away from heat and
flame. Do not smoke when using sol-
vents or in the area where solvents are
stored.
Failure to observe these precautions
may result in death or injury.
2-9
Receiving and Inspection
· Brakes, service - With the key switch set to
ON, drive forward slowly while steadily
applying the brake pedal. The truck should
stop smoothly without noticeable side pull or
vibration.
Any problems with the brake system must be
repaired immediately. Do not use the truck.
· Driver’s seat - Check the seat covering for
rips or cuts. Check seat belt straps for worn
or frayed areas or cuts. Check that the seat
belt is firmly attached and that the buckle is
not damaged. Check that the seat belt works
properly.
The driver’s seat limit switch system includes
an interlock that shuts down the drive and
power steering motors and disables the
direction control (resets to NEUTRAL)
bringing the truck to a smooth STOP. The
mast functions remain operable.
To check the brake interlock,
• Sit in the driver’s seat, set the key
switch to ON and release the parking
brake.
• Set the control lever to FORWARD
and slowly increase motor speed until
the truck begins to move.
• Lift yourself from the seat far enough
to release the seat switch. The truck
must immediately slow to a STOP,
and power steering is disabled.
• If the truck continued moving forward,
it must be removed from operation
and the seat switch must be replaced.
· Fasteners - Check for damaged, loose or
missing screws and nuts. Tighten and/or
have service replace as needed.
· Horn, Lights, etc. - Check lights for proper
on/off operation and for blown bulbs. Check
that the horn sounds when pressed. Repair
and/or replace as needed.
· Hydraulic lines, loose fittings - Check
underneath the truck for evidence of fluid
leaks. Look for hydraulic hose wear, damage
and leaks. Make sure clamps and fittings are
tight. If leaks are found, have service repair
all leaks immediately and check the hydraulic
fluid level. Do not use the truck.
Bendi AC Forklift Operator’s Manual
2-10
· Hydraulic oil level - Check the oil level
weekly. Low oil can cause operational
problems (See ‘Check Hydraulic Oil Level,’ in
the Bendi AC Planned Maintenance Manual
(F-527-___).
· Engage Dash Display - Inspect the engage
dash display for proper operation. This
requires the key switch to be ON and can be
checked prior to beginning your daily work
routine.
· Mast operation - With the key switch turned
ON, raise the mast. Check that the primary
cylinder extends fully and that the lift carriage
raises to the top of the inner rails before the
secondary cylinders begin to move.
Warning
Never place your head, hands, arms or
feet in the mast area! Make sure there is
sufficient room above to raise the mast
safely.
• When the lift carriage reaches the top
of the inner rails, the secondary
cylinders and middle rails begin lifting.
Check to make sure the rails travel
smoothly and that there is no chatter
or visible binding.
• With the mast fully extended, begin
lowering the mast. The secondary
cylinders and middle rails fully lower
first, followed by the primary cylinder
and the lift carriage.
• Check for smooth travel with no
chattering or visible binding.
• If there is noticeable chatter or
binding, immediately notify your
immediate supervisor or service
personnel.
• DO NOT attempt to repair the mast or
operate the truck until the problem is
corrected.

Warning
If the mast does not raise or lower prop-
erly or shows signs of binding, it may
release or stop suddenly or move with a
jerky motion and allow the load or car-
riage to drop. This could result in death
or serious injury to the operator or
nearby persons and/or damage the
load.
· Overhead Guard - Check the overhead
guard and make sure that it is firmly attached
to the truck and that all fasteners are
secured. The overhead guard is adjustable
to accommodate various drivers’ and
operating restrictions (low ceilings, door
openings, etc.)
· Parking brake - The parking brake system
includes an interlock that shuts down the
drive and power steering motors, disables the
direction control (resets to NEUTRAL) and
applies the brakes to prevent further truck
movement.
To check the brake interlock,
• Set the key switch to ON and release
the parking brake.
• Set the control lever to FORWARD
and very slowly increase motor
speed.
• As the truck moves forward at slow
speed, slowly raise the parking brake
handle.
• The truck must immediately slow to a
STOP, and power steering is
disabled.
• If the truck continues moving forward,
it must be removed from operation
and repaired.
Bendi AC Forklift Operator’s Manual
Receiving and Inspection
· Rust or corrosion - Check the truck frame,
side and floor panels for rust and corrosion.
Clean rusty or corroded areas and repaint, if
applicable. Apply a thin coat of oil to any
bare metal surface.
· Safety decals, data plates, etc. - Check for
damage and missing decals. Check that the
decals are legible. Clean and/or replace as
needed.
· Seat brake, optional - when releasing the
seat switch, a clicking sound is heard as the
electro-magnetic brakes apply.
· Static discharge strap - Make sure the static
discharge strap is dragging (touching) the
ground. The strap is located at the rear of the
truck, between the rear wheels.
· Tires and wheels - Check tires for cuts or
chunking, oil slicks, embedded foreign
material or excessive wear. Check wheels for
missing lug nuts. Repair and/or have service
replace immediately. Do not use the truck.
· Welds, cracked or broken - Check for
damage and reliability. Clean and repair
immediately. Do not use the truck.
· Wires or connectors - Look for damaged,
cracked or broken insulation, bare wires
showing, loose or broken connectors. If
electrical problems are found, have service
make repairs immediately. Do not use the
truck.
2-11
Receiving and Inspection

OVERHEAD
Replacing the Battery GUARD
Replacing the battery requires lift and support
apparatus capable of supporting the weight and size
of the battery. Check the identification (capacity)
plate for battery information (See Figure 1-1).
An external battery roller tray stand is also helpful,
LATCH AND
and available through your Landoll distributor, to PIN
allow the battery to be pushed into the compartment.
LATCH BRACKET
To Replace a Battery
1. Return the truck to your service charging station COMPARTMENT
area. COVER
latch
2. Set the key switch to OFF and place the key
in your pocket.
Figure 2-4 Overhead Guard Battery
3. Place blocks in front of and behind all wheels. Cover Latch
4. Unlatch the compartment cover (below drivers
seat) and raise the battery compartment top
cover.
5. Secure the cover to the overhead guard latch
and insert the locking pin. Jiggle cover to be
sure latch is secured (See Figure 2-4).
6. Open the right side door by sliding the locking
lever to the right, then swing the door fully
opened.

Bendi AC Forklift Operator’s Manual

2-12
 Receiving and Inspection

BATTERY BATTERY CABLE

HANDLE DISCONNECT

BATTERY TRUCK TRUCK IDENTIFICATION

CONNECTOR CONNECTOR (CAPACITY) PLATE

HANDLE MUST BE
INSTALLED AND USED
FOR SAFE OPERATING
CONDITIONS AND
COMPLIANCE W/ UL58

TRUCK CABLE
DISCONNECT

Model B30 Model B40

Figure 2-5 Battery Disconnects

Note: If your truck includes the rollout battery

tray option, see “Rollout Battery Tray Option”, OVERHEAD GUARD
page 1-17. CUTOUT

BATTERY
7. Disconnect the battery/truck cable disconnect COMPARTMENT
and lay the battery cable across the battery top TOP COVER AND
(See Figure 2-5). SEAT

8. Slide the compartment side door spring latch

towards to the front of the truck to release the BATTERY
side door. Open the door (See Figure 2-6). COMPARTMENT
TOP COVER
9. Place and connect the appropriate lift and LOCKING
support apparatus (overhead crane, crossbar LATCH
and chains) within the overhead guard cutout, BATTERY
then carefully lift and slide the battery from the ADJUSTMENT
truck (See Figure 2-6). BRACKET (BOTH
SIDES)

BATTERY
COMPARTMENT

SIDE DOOR
btry compartment

Figure 2-6 Removing the Battery

Bendi AC Forklift Operator’s Manual

2-13
Receiving and Inspection
10. To prevent roll-out, measure the width of the
new battery. Adjust the retainer brackets located
on the underside of the compartment top cover
to approximately 0.500” to 0.750” (12.7 mm to
19 mm) wider than the width of the battery.
Tighten and torque the screws (See General
Torque, Hydraulic Fitting Torque, and Bendi AC
Special Torque Tables on pages B-3 through
B-5).
11. When installing the battery, it must be pushed
up against the rear wall panel and centered
within the battery compartment (See Figure 2-6).
12. Close and secure the compartment side door
and connect the battery electrical connector
(blue). Situate the excess wiring between the
battery and the side wall of the truck, making
sure the wires are not exposed causing a “pinch”
condition when the top cover is closed.
13. Release the overhead guard latch and lower and
secure the top cover. Make sure the cover latch
is secured and that no wires are pinched.
Rollout Battery Tray Option
If this option is included, to remove the battery
simply release the restraint arm release handle and
slide the arm from its holder. The battery is free to
roll out the side of the truck.
A limit switch is included to disable the truck while
this arm is removed (battery and motors are
disabled).
When installing the battery make sure the spacers
are the correct configuration for the battery being
installed. You want to restrict as much side-to-side
play as possible.
Also see ‘Rollout Battery Tray,’ page 1-17, for
additional information.
Bendi AC Forklift Operator’s Manual
2-14
Storage, Towing or
Shipping
Truck Storage
For long-term storage, the truck battery should be
removed and stored where it can be periodically
checked and recharged every three months.
The truck should be stored indoors within a
temperature range of +35° F (2° C) to +115° F (46°
C) and a relative humidity of 90%.
The truck should be raised with the tires at least 2”
(51 mm) off the floor and the frame set on large
wooden blocks. Hard polyester tires, over long
periods of time can develop flat spots that may not
return to normal when the truck is returned to
service, rendering the tires defective.
If the truck must be stored outside, it must be
covered securely with a tarpaulin. Continued
exposure to sunlight will cause deterioration of
rubber tires, gaskets and hoses, as well as vinyl seat
coverings, etc.
Battery Storage
In general, batteries that are fully charged with the
electrolyte at the proper level may be stored for up to
one year. Batteries should be stored in a cool, dry,
well-ventilated area, away from direct sunlight.
Batteries without covers should be covered with a
non-conductive material to protect them from dirt,
moisture, etc.
IMPORTANT !
Do not drape flexible plastic sheeting over bat-
teries as it might trap explosive gases under-
neath. For batteries stored for more than one
year, consult the battery manufacturer.
Consult the battery documentation or the
manufacturer for storage method and routine
inspection required during the temporary storage
interval.
 Receiving and Inspection

Towing the Truck

Warning
Make sure the towing equipment is ca-
pable of handling the weight of the
truck being towed (See Figure 1-1). TIEDOWN POST/
TOW PIN
Never lift a truck using straps, chains or
hoists of any type.

Never connect lifting equipment to the

operator’s cab overhead guards.

Never use the truck to tow materials.

Never tow a truck that is carrying a load.
Never connect towing equipment to the
mast.
For better traction, partially load the
truck doing the towing.
If the truck breaks down and cannot be repaired at
that location, it may be towed by attaching a suitable
hook and chain to the tow bar located in the cutout
at the lower rear of the truck (See Figure 2-7).
Also, the power steering on the disabled truck does
not operate when the power steer motor is not
running, which makes the steering wheel difficult to
turn.
Carefully and slowly tow the truck backwards to your
service repair area. An operator must be on the
towed truck, wearing a seat belt.
To Ship the Truck
1. Set the mast to its forward position (straight
ahead).
2. Remove the battery. Scrape away and wipe
clean any wet residue or corrosive deposits left
by the battery.
IMPORTANT!
(Also see ‘Battery Care,’ on page S-12 for addi-
tional information.)
Figure 2-7 Tiedown Post Used for Towing
3. Connect a battery to the truck disconnect using
long jumper cables and back the truck onto its
carrier so that the forks are pointed away from
the forward direction of motion. (This is usually
accomplished by connecting the cables to a
battery being carried by a nurse truck and
carefully driving both trucks close to the carrier.)
4. Set the mast to its forward (level) position and
lower the forks to the bottom of the mast - align
the mast indicator pointer located on the left side
of the mast, as viewed from the front of the
truck.
5. Disconnect the jumper cables from the truck.
6. Set the parking brake as firmly as possible.
7. Set wedges against the front and rear tires and
fasten them to the floor of the carrier. If the
carrier is equipped with rings or receptacles for
chains or cable rope, support the truck as firmly
as possible.
IMPORTANT!
Do not run chain or wire over the battery cover
or any other finished metal surface. Use pad-
ding as necessary to protect the truck finish
from chains or cables.

Bendi AC Forklift Operator’s Manual

2-15
Receiving and Inspection

Using Lifting Equipment

Warning
Failure to use lifting equipment of ade-
quate capacity to lift and move your
Bendi forklift can cause lifting equip-
ment failure, which can lead to serious
injury or death.
If you use lifting equipment, such as elevators,
cranes, or ship hoisting gear, to move a forklift to
another location, make sure the hoisting equipment
has adequate size and capacity to move the
equipment.
If you need to use a hoist to lift your Bendi forklift:
1. Pass a strap under the truck just in front and
behind of the rear wheels (See Figure 2-8).
2. Pass a second strap under the cross-member at
the top of the mast. Figure 2-8 Setting Lift Equipment

3. Make sure you place a spacer, such as a 2” x 6”

(5 x 15 cm) block of wood between the overhead
guard and the lift point to avoid damage to the
truck.

DO NOT USE CHAINS!

Bendi AC Forklift Operator’s Manual

2-16
 SECTION 3
Before You Begin
This section of your Bendi Forklift Operator’s Manual discusses
the following concepts that must be thoroughly understood
before you can operate a Bendi forklift:
Operator training - Discusses the operator training required by
legislation and its implications for operators of Bendi forklifts.
Operator safety - Reviews the safety guidelines operators need
to be aware of before they operate a fork lift.
Understanding stability - In this discussion you will learn about
the stability triangle and how to use it to help prevent your Bendi
forklift from tipping over.
Knowing the rated capacity - The meaning of rated capacity
and how it relates to how high you lift the load, the load center,
and attachments used is discussed in detail using several
examples.
Understanding workplace conditions - This discussion makes
you aware of hazards in the workplace that you must understand
to avoid accidents. You need to stay aware of changing
conditions in your workplace such as potholes, overhead
obstructions, and pedestrian traffic that may change on a daily
basis. You also need to understand how to load and unload
transport vehicles.
Working in Hazardous Environments - You will learn about the
hazards of working in explosive and flammable atmospheres and
how to handle chemical hazards in this discussion.

Bendi AC Forklift Operator’s Manual

3-1
Before You Begin
Warning
Read the Operator’s Manual and ma-
chine signs (decals) before using the
forklift. Failure to do so can cause seri-
ous injury or death.
Operator Training
Warning
Every forklift operator must be trained
in accordance to the rules provided by
appropriate legislation. Your employer
must ensure that each powered indus-
trial truck operator is competent to op-
erate a powered industrial truck safely,
as demonstrated by the successful
completion of the relevant training
course. Operating a powered industrial
truck without the proper training can
cause serious injury or death.
Operator Safety
Before you start using your Bendi forklift you must
become familiar with its capabilities and thoroughly
read and understand the material contained in this
Operator’s Manual and the various machine signs
(decals) found on your vehicle.
Whether you are a new operator or have used
forklifts for many years, read through the following
guidelines. They provide step-by-step instructions to
help you operate your Bendi forklift in a safe and
efficient manner.
Bendi AC Forklift Operator’s Manual
3-2
Understanding Stability
Warning
Never load truck beyond its rated ca-
pacity. Loading beyond rated capacity
can cause axles to break, truck to tip
over, load to fall, or serious injury or
death. See identification (capacity)
plate for rated capacity and load center
information.
Warning
Never allow anyone to stand beneath or
pass under the lifting mechanism. The
load could fall causing serious injury or
death.
Warning
Make sure that the load is centered and
the forks are fully engaged. Failure to
do so can cause the load to fall, or the
truck to tip over, resulting in serious in-
jury or death.
The leading causes of accidents involving forklift
trucks are due to the lack of understanding of how
forklift trucks operate, especially when it comes to
stability. If you do not understand the concepts of
stability, you may tip over your Bendi forklift truck
which can cause serious injury or death.

Basic Principles
The concepts concerning stability are actually quite
simple. As the angle between the forks and the body
of the truck approaches 90° to the right (Figure 3-1 )
or left (Figure 3-2), the truck is in its least stable
position.
Unlike an automobile which has four points of
suspension, Bendi forklift trucks operate on a
three-point suspension. When the forks are turned
nearly 90° to the right, two of the suspension points
are on the rear axle (item 1) and (item 2). The third
suspension point is the center point of the front axle
(item 3) . The center of gravity, an imaginary point at
which all of the truck’s weight is concentrated, is
located as shown (item 4) when:
· The forks are turned nearly 90° to the right
· No load is placed on the forks
· The truck is at rest.
In this position, the fulcrum, or axis around which the
truck will tip, is between suspension point (item 2)
and (item 3).
If you try to pick up a load that is too heavy, the truck
will tip around the fulcrum. Let’s see why. Imagine a
triangle (item 5) is drawn between the three
suspension points.
Figure 3-1 Right View 90o Stability
Bendi AC Forklift Operator’s Manual
Before You Begin
This triangle is commonly called the stability triangle.
Since the center of gravity is an imaginary point, it
will shift for various reasons that we will explore in a
moment. The crucial thing to remember is, as long
as the center of gravity of the truck remains within
the border of the stability triangle, the truck will not
tip.
If the center of gravity shifts (item 4) so it falls
outside of the border of the stability triangle, the
truck will tip around the fulcrum.
The center of gravity will shift if:
· The load exceeds the rated capacity listed on
the identification (capacity) plate.
· The load exceeds the load center dimensions
listed on the identification (capacity) plate.
· You do not seat the forks fully into the pallet,
called “tip loading”.
· You take a corner too fast (with the truck
unloaded or loaded).
· You drive with the load raised.
· The load is not distributed properly (always
keep the heavier items near the load
backrest).
· You drive across a slope.
· You drive on a slope with the load facing
downhill.
· You use a battery that weighs less or more
than the weight range listed on the
identification (capacity) plate.
Figure 3-2 Left View 90o Stability
3-3
Before You Begin
Knowing the Rated Capacity
Warning
Never load truck beyond its rated ca-
pacity. Loading beyond rated capacity
can cause axles to break, truck to tip
over, load to fall, or serious injury or
death. See identification (capacity)
plate for rated capacity and load center
information.
Before you begin to operate your Bendi forklift, you
need to know some basic principles of how it works.
This includes knowing how much weight it can carry
and how to properly carry a load to maintain stability.
One of the most important facts you need to know
about your Bendi forklift is its rated capacity (how
much weight it can safely lift). This weight is listed as
the rated capacity on the capacity plate. The rated
capacity varies for each load depending on:
· Where the horizontal and vertical load
centers are
· The height you plan to lift the load
· Attachments used
Figure 3-3 Identification (Capacity) Plate
Bendi AC Forklift Operator’s Manual
3-4
Identification (Capacity) Plate
Identification (capacity) plates are provided on the
truck.
The following list explains each item that appears on
the identification plate (See Figure 3-3).
1. Model. The model number of your Bendi forklift
appears here.
2. Serial No. The serial number of your Bendi
forklift appears here.
3. Mast No. The serial number of the mast appears
here.
4. Rated capacity. The rated capacity is stated with
the forks at various fork heights. As you lift the
load higher, the rated capacity of the forklift
decreases.
5. Lift height. This is the fork height stated in
inches. This is the distance between the ground
and the top edge of the forks.
6. Weight. The rated capacity of the forklift at
various fork heights. Rated capacity stated in
pounds and kilograms.
7. Unladen Mass Without Battery. The actual
weight of your Bendi forklift as built without the
battery installed; stated in pounds and
kilograms.
8. Minimum Service Weight of Battery. The battery
must weigh at least this much for your Bendi
forklift to operate properly; stated in pounds and
kilograms.
9. Maximum Service Weight of Battery. The battery
must not exceed the weight stated here for your
Bendi forklift to operate properly; stated in
pounds and kilograms.
10. Maximum Unladen Mass. This is the Unladen
Mass Without Battery added to the Maximum
Service Weight of Battery; stated in pounds and
kilograms.
11. Battery Type. This is the rating for the battery
itself as designated by Underwriter’s Laboratory
(UL) Standard 583. This describes the
construction of the battery and battery enclosure
with respect to the risk of fire, electric shock, and
explosion.
 Before You Begin

12. Truck Type. This designation assigned by the

Underwriter’s Laboratory (UL) Standard 583 Caution
describes the overall design of the electrical
components on the truck. Type “E” offers The frame number is also located on the
safeguards against an inherent risk of fire and left side of the frame (See Figure 3-4).
electrical shock and Types “ES and EE” adds You must compare the frame number
additional safeguards to prevent emission of listed on the identification plate with the
hazardous sparks and limits surface frame number on the frame of the truck
temperatures. before you operate the truck.
13. Nominal Voltage. Nominal voltage indicates
whether the truck uses a 48 DC battery. Caution
14. Horizontal Load Center. The horizontal load The mast serial number is also located
center is equal to one-half the length of the rated
on the left side of the mast (See Figure
load when the weight is evenly distributed.
3-4). You must compare the mast serial
15. Vertical Load Center. The vertical load center is number listed on the identification plate
equal to one-half the height of the rated load with the mast serial number on the mast
when the weight is evenly distributed. of the truck before you operate the
truck.
Bendi Serial Number Code
MAST SERIAL
The following information will help decode the Bendi NO. LOCATION
serial number:
Baa/ww-ymms-xxxxx
Where:
Aa = 30 for 3,000 lb rated capacity truck
= 40 for 4,000 lb rated capacity truck
= 45 for 4,500 lb rated capacity truck
ww = 42 for 42” frame width
= 48 for 48” frame width
= 56 for 56” frame width
y = last digit of year of manufacture
(ex. “8” means 2008, “9” means 2009)
mm = month of manufacture
s = component series; such as “A” FRAME NO.
xxxxx = frame number serno LOCATION

Figure 3-4 Frame and Mast Identification

Bendi AC Forklift Operator’s Manual

3-5
Before You Begin

Load Center Counterweight

Warning Warning
Make sure the actual horizontal and ver- Never let a co-worker stand on the back
tical load centers do not exceed the of the forklift to add counterweight.
maximum load centers stated on the Your co-worker can fall off the forklift,
identification plate. Failure to do this or the truck can tip backwards, causing
can cause the forklift to tip over causing serious injury or death.
serious injury or death.
Your Bendi forklift has a counterweight that allows it
You need to consider two types of load centers. The to travel with heavy loads (See Figure 3-5). When
horizontal load center, is equal to one-half the length the forklift lifts a heavy load, the counterweight on
of the load when the weight is evenly distributed. For the other end of the forklift keeps the center of
example, a load that is 48 in. long has a horizontal gravity inside the stability triangle and prevents it
load center of 24 in. The further the load center is from tipping over.
from the fulcrum, the less stable the forklift. Always
make sure your load is flush against the rear of the
forks, and that unevenly distributed loads are loaded
with the heaviest end of the load closest to the front
wheels (See Figure 3-5).
The vertical load center, is equal to one-half the
height of the load when the weight is evenly HORIZONTAL
distributed. For example, a load that is 48 in. high, LOAD
CENTER
has a vertical load center of 24 in. Make sure that
you do not pick up a load that is higher than twice
the vertical load center.
The maximum horizontal and vertical load centers
your Bendi forklift can handle is listed on the
identification plate. COUNTERWEIGHT

FULCRUM

REAR OF FORKS
VERTICAL
LOAD
ser iv box CENTER

Figure 3-5 Load Center Rating

Bendi AC Forklift Operator’s Manual

3-6

Maximum Fork Height
Warning
The load capacity of your forklift de-
creases the higher you raise the forks.
Refer to the rated capacity at the
heights listed on the identification
plate. Failure to heed these guidelines
can cause your forklift to tip over caus-
ing serious injury or death.
The maximum fork height, is the highest position
your Bendi forklift can lift a load (See Figure 3-6).
This is measured from the floor to the forks when
they are raised in their highest position. The higher
the forks are raised, the less stable the forklift
becomes.
MAXIMUM
FORK
HEIGHT
ser iv lift
Figure 3-6 Maximum Lift Height
Tilting Considerations
The amount of forward and rearward tilt you should
use is governed by the application.
When you travel with the truck loaded, you should tilt
the mast rearward as well as keep the load low. This
will help stabilize loads with an uneven weight
distribution.
Bendi AC Forklift Operator’s Manual
Before You Begin
When you load at high elevations, tilt the load back
far enough to seat it against the load backrest or
forks.
When you unload at high elevations, make sure you
only use enough tilt to place the load onto the rack
or stack.
Attachments
Warning
Never modify your Bendi forklift in any
manner. Only options and attachments
approved by Landoll Corporation may
be installed on the truck. Other modifi-
cations will void the warranty and can
cause serious injury or death.
Attachments to the forks may affect the load center.
When the factory, dealer, or distributor installs
attachments approved by Landoll Corporation, an
additional identification plate is attached to the truck.
The new plate identifies the type of attachment, the
changes in the load centers, and the rated capacity.
It is illegal to use attachments for which revised
capacities are not available.
Determining the Weight of the
Load
In addition to the rated capacity you must determine
the weight of the load before you attempt to lift it
with your Bendi forklift:
· Weight is listed on pallet wrapper
· Weight is listed on Bill of Lading
· Weight is determined by multiplying the
weight of each small container by the number
of small containers on a pallet. Each small
container should be marked with its weight.
· Ask your supervisor when in doubt
3-7
Before You Begin

Understanding Workplace Dockboards

Conditions Dockboards are designed and maintained so that
one end contacts the dock (or loading platform) and
the other end contacts the transport vehicle. When
Warning you load or unload the transport vehicle, the dock
board must be locked in place to prevent it from
Workplace situations are constantly rocking or sliding. Dock boards have a high friction
changing. Check your area before be- surface designed to reduce the possibility of people
ginning work for the day. If in doubt, or trucks slipping. Handholds or other effective
check with your supervisor. Failure to means are provided on portable dock boards to
observe new workplace conditions can permit safe handling. Where possible, fork loops or
lead to serious injury or death. lugs are provided for handling by fork trucks.
Special rules should be followed if your workplace
In addition to stability, you need to be aware of
uses dockboards on loading docks:
special situations in your workplace to avoid forklift
accidents. Even if you work in the same area each · Never exceed the carrying capacity marked
day, there could be changes that would affect your on portable or powered dockboards.
safety, such as: · Portable dockboards must be secured in
· Contractors doing maintenance position, using anchors or other devices that
prevent slipping.
· Wet areas
· Overhead repair work
Be on the defensive for anything that might present
a hazard. Other situations that could present special
operating conditions include:
· Potholes
· Pedestrian traffic
· Very narrow aisle ways
· Overhead obstructions
· Poor lighting making it hard to see hazards
· Wet, oily, or uneven terrain
· Other equipment or vehicles operated in the
area
Remember: Do not block the following items
with your Bendi forklift or materials you are
moving:
· Electrical panels
· Fire exits
· Emergency stop buttons
· Aisle ways

Bendi AC Forklift Operator’s Manual

3-8

Trucks
1. Before you load or unload a truck or trailer,
make sure it does not move unintentionally:
· Set the brakes
· Block the wheels
2. In addition to setting the brakes and blocking the
wheels, if a trailer is not coupled to a tractor,
make sure that all four corners are supported to
prevent upending or corner dipping.
3. Maintain a safe distance from the edge of
ramps, platforms, or other similar working
surfaces.
4. Do not move trailers with a Bendi forklift.
Warning Devices
Sound the horn at an intersection. Stop and look for
other vehicles and/or pedestrians and proceed with
caution.
Your Bendi forklift may have other warning devices
installed. Make sure they are in working order before
you start work for the day:
· An amber overhead flashing beacon
· Flashing backup light
· Rear safety light package
· Back up alarm
Working in Hazardous
Environments
Here are some types of hazards you might
encounter in your workplace:
· Atmospheric/Electrical
· Chemical
Bendi AC Forklift Operator’s Manual
Before You Begin
Warning
Some atmospheric conditions encoun-
tered in the workplace are extremely ex-
plosive and/or flammable. Make sure
your Bendi forklift is designated with
the type appropriate for your work-
place. If you are unsure, check with
your supervisor. Using the wrong type
designation can cause an explosion or
fire resulting in a serious injury or
death.
Atmospheric/Electrical
Special atmospheric conditions are explosive and/or
flammable. For example, if gasoline or kerosene is
stored in the area, the vapors they produce can be
flammable and explosive. Make sure your Bendi
forklift meets the criteria for your workplace.
The standard Bendi forklift meets the criteria for
“Type E” as described in UL 583.
The factory also provides special Bendi forklift trucks
that comply with “Type ES or EE” designation. In
addition to the requirements of “Type E”, “Type ES “
limits the emission of hazardous sparks and surface
temperatures and in addition to these requirements,
“Type EE” requires that the electrical equipment,
including the motors, be completely enclosed.
Check with your supervisor if you are not sure which
designation is appropriate for your workplace.
Chemical Hazards
You should know the chemical characteristics of the
substances you are moving. In case of an accident
you would handle stable, reactive, or flammable
substances differently. For example, if you puncture
a drum that contains flammable material, you need
to turn off all sources of ignition and contact the
proper authorities.
3-9
 SECTION 4
Operating Your Bendi Forklift
This section of your Bendi Forklift Operator’s Manual discusses
the following concepts that must be thoroughly understood to
operate a Bendi forklift:
Operator’s Daily Checklist - Inspecting your Bendi forklift
before you begin your shift of work is a mandatory requirement.
The procedure for performing this inspection is explained.
Controls and Indicators - The location of each control and
indicator is illustrated as well as its operation.
Operating Instructions – Basic procedures - Basic
procedures such as getting on and off the forklift, driving
position, starting and traveling, turning, stopping, and parking are
discussed.
Operating Instructions – Handling a load - This discussion
describes the procedures necessary to load and unload your
Bendi forklift, traveling with a load, what to do in case of a tip
over, and going up and down an incline.
Using Lifting Equipment to Move a Forklift to Another
Location - This discussion warns you to make sure lifting
equipment has appropriate size and capacity for the job.
Use in external conditions -
Normal operating conditions
Wind loads effects
Slippery conditions due to water, oil, etc.

Bendi AC Forklift Operator’s Manual

4-1
Operating Your Bendi Forklift
Warning
If you have not done so already, please
read the Before You Begin section in
this manual. It contains valuable infor-
mation, such as stability and rated ca-
pacity, you need to know before you op-
erate your Landoll forklift. Failure to fol-
low the information provided in the Be-
fore You Begin section can lead to seri-
ous injury or death.
Warning
According to legislation, your employer
must make training available to ensure
that you are competent to safely oper-
ate the type of forklift that you will be
using in the workplace. More informa-
tion on operator training requirements
is included in the Before You Begin sec-
tion of this manual. Failure to receive
proper operator training can cause seri-
ous injury or death.
ACCELERATOR PEDAL
BRAKE PEDAL
ser iv pedals
Figure 4-1 Accelerator and Brake Pedals
Bendi AC Forklift Operator’s Manual
4-2
Operator’s Daily Checklist
Note: Daily inspection is a legal requirement.
Report any defect immediately to your supervi-
sor!
You are responsible for the daily inspection of your
Bendi forklift:
· Photocopy the Operator’s Daily Checklist in
the Bendi AC Planned Maintenance Manual
(F-527-___) or use the form supplied by your
supervisor.
· Inspect the truck and fill out the form
· Report defects to your supervisor
· Return the form to your supervisor
Controls and Indicators
This section explains how each control and indicator
on your Bendi forklift works and identifies their
location with an illustration.
Note: The operation of each control is estab-
lished by the American Society of Mechanical
Engineers (ASME) or Industrial Truck Associa-
tion (ITA). If you notice that the control opera-
tion deviates from the way it is described in this
manual, see your supervisor.
Accelerator Pedal
The accelerator pedal, is located on the floor to the
right of the brake pedal (See Figure 4-1).
Operation - Pressing the pedal down starts the truck
moving in the direction you selected, see discussion
of the “Direction Lever.” The closer you press the
accelerator pedal to the floor, the faster the forklift
moves. Releasing the pedal brings the vehicle to a
smooth stop.
 Operating Your Bendi Forklift

Brake Pedal Key Switch

CAUTION
Always use your right foot for braking.
Do not steer with brakes applied.
The brake pedal is located on the floor to the left of
the accelerator pedal (See Figure 4-1).
Operation - Depress the brake pedal with your right
foot to activate the brakes.
Your Bendi forklift will “brake by plugging” if you
release the accelerator pedal, change direction with
the direction lever, and press the accelerator pedal
again, the motor will come to a smooth stop and
then reverse direction. This process is automatic.
DO NOT press the brake pedal.
STEERING
WHEEL
0
- + %
The key switch is located to the right of the steering
column (See Figure 4-2). Insert the key and turn
right to operate the truck. Make sure the parking
brake is applied and the direction switch is in neutral
before switching on. All load controls and the
accelerator should be in neutral (i.e. not depressed)
before starting. Do not depress the accelerator
during starting.
Steering Wheel and Tilt Clamp
The steering wheel, is equipped with a steering
knob, which should be held firmly with your left hand
at all times (See Figure 4-2). The steering column tilt
and height are adjustable:
1. Loosen the tilt clamp (or lever) (See Figure 4-2).
2. Adjust the angle and height of the steering
column.
ENGAGE 3. Tighten the tilt lever.
DASH
DISPLAY 4. Rock the column gently forward and back to

50 100
ensure the lever is tight.
KEY
666.2 hrs 666 SVC

TOGGLE
SWITCHES SWITCH

TILT
CLAMP

str column and dash

Figure 4-2 Steering Wheel Components

Bendi AC Forklift Operator’s Manual

4-3
Operating Your Bendi Forklift

Seat Switch
A seat switch tells the hydraulic controller when you
are in the operator’s seat. Traction operations will
shut down if the seat switch opens signaling that you
are not in the operator’s seat.
Seat Belt
The driver’s seat belt must always be
worn when driving this truck.
1. Sit up straight in the driver’s seat.
2. Pull the belt across you. Do not let the belt twist.
3. Push the latch plate into the buckle until it
clicks. Pull up on the latch plate to make sure it
is secure.
If the belt stops before reaching the buckle, let it
go back all the way, then start again.
4. The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
IMPORTANT!
Make sure the release button on the buckle is
set so you can unbuckle the seat belt quickly in
an emergency (See Figure 4-3).

The belt may lock if you pull it across to quickly

or stop too soon. If this happens, let the belt go
back slightly to unlock it. Then pull the belt
across more slowly.

Warning
A twisted belt can seriously injure you.
In a crash or a tip-over, the full width of
the belt is required to absorb the impact
forces.

Figure 4-3 Belt Release Button

Bendi AC Forklift Operator’s Manual

4-4
 Operating Your Bendi Forklift

Seat Adjustments
A lever under the front of the seat releases the catch
for forward or backward seat adjustment (See Figure
4-4). Weight or suspension adjustment is controlled
by the handwheel. A gauge showing the adjusted
level is located to the right of the adjustment
handwheel.

Rake Adjustment
The rake adjustment has three adjustment positions. FORWARD/BACKWARD
SEAT ADJUSTMENT
Operation - Lift seat at the front corners. Adjust seat LEVER
forward or backward until in position. Push front
WEIGHT/SUSPENSION
corners of seat down to lock in place. ADJUSTMENT HANDWHEEL

ADJUSTMENT LEVEL GAUGE

seat adjustment

Figure 4-4 Driver's Seat Controls

Bendi AC Forklift Operator’s Manual

4-5
Operating Your Bendi Forklift

Dash
The Dash is located behind the steering wheel (See STEERING ENGAGE
Figure 4-5). It is comprised of the following gauges, WHEEL DASH
DISPLAY
displays, and switches (See Figure 4-6):
- + %

0 50 100

KEY
666.2 hrs 666 SVC

1. Engage Dash Display TOGGLE

SWITCHES SWITCH
2. Speed Mode Switch
3. Headlights (where fitted)
4. Option (where fitted)
The dash display is located in the center of the
console (See Figure 4-6). The main display shows
TILT
hour meter, brush wear indicators, and drive motor
CLAMP
over temperature. Use the scroll button to change
the intensity of the display The battery discharge str column and dash
indicator showing battery capacity is above the main
display.

Figure 4-5 Dash Display Location

STATUS/ FAULT
DISPLAY

SPEED
DIRECTION
INDICATOR
INDICATOR
- + %

- + %

0 50 100
ACCESSORY
666.2 hrs 666 SVC
SWITCH

SPEED MODE
SWITCH
HOUR
SCROLL
METER
BUTTONS
ENTER
MAINTENANCE
BUTTON
HOURS, IF
ENABLED
BATTERY HEADLIGHT/TAILLIGHT
DISCHARGE TOGGLE SWITCH
INDICATOR (WHERE FITTED)
ac dash display

Figure 4-6 Dash Display

Bendi AC Forklift Operator’s Manual

4-6
 Operating Your Bendi Forklift

Parking (Hand) Brake Side Shift Lever

The parking (hand) brake is located to the left of the The third lever on the front of the armrest is the side
control levers (See Figure 4-7). shift lever (See Figure 4-7). Side shift is a standard
function on Bendi forklifts.
Operation - Pull the parking (hand) brake toward you
to set it. Push it away from you to release it. You Operation - Pull it back to shift to the right; push it
cannot drive your Bendi forklift while the parking forward to shift to the left
(hand) brake is engaged. The truck will not respond
to the accelerator pedal unless you push the parking
(hand) brake forward all the way. Attachment Lever(s) - Option
A fourth optional function can be fitted via a push
Direction Lever button controlled solenoid (See Figure 4-7). The
push button is mounted on the side shift lever.
The direction lever is located on the front of the Powered attachments are optional functions on
control pod (See Figure 4-7). Bendi forklifts.
Operation - Push the lever away from you for
forward travel and pull it toward you for rearward Horn
travel. The lever may be moved while the truck is in
motion “known as “brake by plugging”). The motor The horn is located on the control pod (See Figure
will automatically come to a smooth stop and then 4-7).
reverse direction. Placing the lever in neutral while
traveling will bring the vehicle to a quick stop.
LIFT LEVER
HORN PUSH BUTTON
Lift Lever TILT LEVER
DIRECTION CONTROL
ATTACHMENT LEVER
The first lever (closest to the operator) on the front of
the armrest is the lift lever (See Figure 4-7). LEVER (OPTION)

Operation - Pull it back to lift the forks; push it SIDE SHIFT

forward to lower the forks LEVER

Tilt Lever
The second lever on the front of the armrest is the tilt
lever (See Figure 4-7). A visual indicator is provided PARKING (HAND)
so you can easily determine the number of degrees BRAKE
the mast is tilted.
Operation - Pull it back for backward tilt; push it
forward for forward tilt.
Figure 4-7 Control Levers

Bendi AC Forklift Operator’s Manual

4-7
Operating Your Bendi Forklift

Operating Instructions - Warning

Basic Procedures
Warning
Check all systems before operating this
vehicle. Report unsafe conditions and
correct them before operating vehicle.
Do not operate vehicle unless trained
and authorized to do so. Failure to fol-
low these guidelines can result in seri-
ous injury or death.
Look in the direction you will travel be-
fore you begin to drive the forklift. Fail-
ure to look in the direction you are trav-
eling can cause serious injury or death.
Before you operate your Bendi forklift, get used to
the controls and indicators and practice going
forward, backward, turning, stopping and parking
without a load on the truck. After you become
familiar with the truck’s operation, learn how to load
and unload the forklift.

Warning Getting On and Off the Forklift

Every forklift operator must be trained · Always maintain a three-point contact when
in accordance to the rules provided by you get on and off the forklift.
OSHA, relating to Forklift Trucks. Your · Use the steps and handholds provided for
employer must ensure that each pow- this purpose.
ered industrial truck operator is compe-
tent to operate a powered industrial
truck safely, as demonstrated by the
successful completion of the training
and evaluation. Operating a powered in-
dustrial truck without the proper train-
ing can cause serious injury or death. It
is also illegal.

The guidelines here are to give addi-

tional information relating to this spe-
cific truck. This information is
additional to that given in structured
driver training.

IT SHOULD NEVER BE USED INSTEAD

OF DRIVER TRAINING.

Bendi AC Forklift Operator’s Manual

4-8
 Operating Your Bendi Forklift
Driving Position
Warning
Only operate the vehicle from the op-
erator’s seat with the seat belt fastened.
Do not place any part of your body out-
side the vehicle. Do not carry passen-
gers. Failure to follow these guidelines
can result in serious injury or death.
Refer to Figure 4-8 for proper seating position.
1. Adjust the driving seat for comfortable operation
of the forklift controls (See Figure 4-8). You must
be correctly seated with all body parts inside the
cab.
2. Fasten your seatbelt (See Figure 4-8).
Warning
Remain in your seat with the seatbelt
fastened while the truck is moving.
Your seatbelt will help you remain in-
side of the truck should it tip over.
Never jump from the truck if it begins to
tip. The truck may land on you causing
serious injury or death.
Figure 4-8 Proper Seating Position
Bendi AC Forklift Operator’s Manual
Starting and Traveling
Failure to follow this procedure will result in traction
not being enabled.
1. Sit in the seat and face forward in the position
outlined above (See Figure 4-8).
2. Set the direction lever to neutral (See Figure
4-9).
3. Turn the key switch to the ON RUN position.
4. Use the lift lever to raise the forks 4 to 6 in. from
the ground and the tilt lever to tilt the mast back.
This is the recommended traveling position.
5. Hold the steering knob firmly with your left hand
(See Figure 4-9).
6. Note the direction in which the forks are facing.
The truck will travel in that direction – so make
sure that it is clear. Release the parking brake
and set the direction of travel.
7. Gently depress accelerator pedal as required to
achieve a safe operating speed. If the truck is on
an incline, release the brake and press the
accelerator pedal simultaneously to avoid
reverse motion (See Figure 4-10).
PARKING (HAND)
BRAKE
DIRECTION
0
- + %
50 100
LEVER
666.2 hrs 666 SVC
ac st-trvl
Figure 4-9 Parking Brake and Direction Lever
4-9
Operating Your Bendi Forklift
ACCELERATOR PEDAL
BRAKE PEDAL
ser iv pedals
Figure 4-10 Accelerator and Brake/Inching Pedals
Turning
Warning
A lateral tip-over can occur if your truck
is improperly operated. Slow down be-
fore turning! Failure to slow down can
cause serious injury or death.
When you reach an intersection:
· Slow down. Even if the forklift is not carrying
a load it can tip-over if you turn at a high rate
of speed!
· Sound the horn as you reach the intersection
to warn pedestrians and other equipment
operators you are approaching the
intersection.
· Always follow the rules of the road and yield
to other equipment operators and pedestrians
as required.
Bendi AC Forklift Operator’s Manual
4-10
Stopping
Warning
When you stop, stay inside the cab until
the truck comes to a complete stop.
Failure to stay inside the cab can cause
serious injury or death.
Warning
Do not apply brakes abruptly with the
load raised or tilted forward. If you stop
abruptly the load may dislodge from the
forks causing serious injury or death.
Caution
Always use right foot for braking. Do
not ride the brakes. Do not apply brakes
while steering.
To slow down, release the accelerator, and the truck
will automatically stop.
Your Bendi forklift will also “brake by plugging” if you
release the accelerator pedal, change direction with
the direction lever, and press the accelerator pedal
again, the truck will come to a smooth stop and then
reverse direction. This process is automatic, DO
NOT press the brake pedal.
For an emergency stop, release the accelerator and
press hard on the foot brake pedal with your right
foot.
 Operating Your Bendi Forklift

Stopping Distance
Stopping distance changes with the incline and
quality of the road surface.
To make sure you come to a safe stop:
· Reduce speed
· Allow adequate distance between the truck
and any other vehicle, object, or person

Parking
Warning Figure 4-11 Lift, Tilt, and Shift Placard

When you exit the vehicle, place con- LEVEL

trols in neutral and set the hand brake. SETTINGS,
If you leave the truck unattended, fully IN DEGREES
lower the mast, turn engine Off and re-
move the key. Failure to properly exit
and park your forklift can cause serious
injury or death.
Before you park the vehicle make sure: TILT
CYLINDER
· The parked truck will not cause an
obstruction or safety hazard. TILT
· The forklift is clear of fire exits, fire INDICATOR
tiltset
equipment, and stairways.
· The truck is not left unattended on an incline. Figure 4-12 Tilt Level Gauge
If the truck is inoperative and you must leave it
parked on an incline, securely block the wheels and
remove the key.
When you park your forklift always: Mast Operation
1. Apply the hand brake. Each mast operation is controlled by individual
control levers - LIFT, TILT and SHIFT (See Figure
2. Tilt the mast forward. 4-11). Practice using each lever, as explained
3. Lower the forks to the ground. below, until you are comfortable with the operation of
the mast.
4. Turn the key switch to the OFF position.
1. Slowly pull the LIFT lever towards you to raise
5. Remove the key. the mast. Lift the mast only one or two feet for
practice.
Note: Make sure all accessories are off (lights,
etc.) before you turn the key switch to the Off 2. Push the LIFT lever away from you to lower the
position. mast forks.
3. Pull the TILT lever towards you to tilt the mast
back. Rear tilt is 3° maximum (See Figure
4-12).

Bendi AC Forklift Operator’s Manual

4-11
Operating Your Bendi Forklift
4. Push the TILT lever away from you to move the
mast forward, or to return the forks to their
horizontal position as indicated by the tilt level
gauge mounted on the right and left sides of the
mast (See Figure 4-12).
5. Practice tilting the mast slowly by feathering in
the desired direction. Feathering is the process
of moving the lever ever so slowly in the
required direction to very slowly move the load
into position.
Warning
Avoid jerky movements of the mast, es-
pecially when the load is raised. Jerky
movements with the mast raised could
tip the truck or allow the load to slip
from the forks, causing serious injury
and/or damage.
You should tilt the mast only at the floor
level or at the load level in the rack
when depositing or picking up a load.
At any other time, forward tilting could
cause the truck to tip forward or cause
the load to slide off the forks causing
serious injury to yourself or anyone in
the area.
Bendi AC Forklift Operator’s Manual
4-12
6. Tilting a loaded mast forward should be done
slowly by feathering the TILT lever. Rapid tilting
might jostle a load off the forks prematurely.
7. Make sure the area to the right of the truck is
clear.
8. Push the SHIFT lever forward to shift the mast to
the right (See Figure 4-11).
9. Pull the SHIFT lever back to shift the mast to the
left.
10. When you are thoroughly familiar with all of the
control movements of the mast levers, practice
depositing and retrieving a load under the
supervision of an experienced instructor or
operator.
Warning
NEVER handle loads in excess of the
specified rating on the capacity plate lo-
cated in the operator’s compartment.
Do not handle unstable or loosely
stacked loads. Too heavy a load may tip
the truck, causing injury to the opera-
tor. Unstable loads may fall off, injuring
people nearby.
Make sure you are thoroughly familiar
with the operation of the Bendi AC
trucks before you attempt to handle
loads. Repeated practice is a must! A
mistake in load movement could jam
the load into the racks, causing dam-
age, or could dislodge a load from the
forks, causing serious injury to people
below.
 Operating Your Bendi Forklift
Operating Instructions –
Handling a Load
Warning
Look in the direction you will travel
before you begin to drive the forklift.
Make sure forks are set so the spacing
between them is equal to one-half the
opening between the end stringers on
the pallet.
Make sure you insert forks fully into the
pallet. Do not “tip load” (See Figure
4-13).
Read and understand the information in
the Before You Begin section before
you operate a Bendi forklift.
Do not handle unstable or loosely
stacked loads. Use caution when you
handle long, high or wide loads.
Do not allow anyone to stand beneath
or pass under the mast.
Never use the forklift to elevate anyone
without the use of an approved attach-
ment.
Never carry passengers on the truck.
Bendi AC Forklift Operator’s Manual
Figure 4-13 Tipping a Load
Never load your Bendi forklift beyond
its rated capacity. Rated capacity is
stated on the truck’s identification (ca-
pacity) plate. Loading the truck beyond
its rated capacity can cause axle(s) to
break, the truck to tip over and the load
to fall.
Make sure the load center of the load
does not exceed the load center rating
stated on the truck’s identification (ca-
pacity) plate.
If the mast continues to raise after the
control lever is released, turn off the
key switch.
FAILURE TO FOLLOW THESE GUIDE-
LINES CAN CAUSE SERIOUS INJURY
OR DEATH. SEE IDENTIFICATION (CA-
PACITY) PLATE FOR RATED CAPAC-
ITY AND LOAD CENTER INFORMA-
TION.
4-13
Operating Your Bendi Forklift

Setting the Forks

Before you get on the forklift make sure the spacing
between the forks is properly set (See Figure 4-14):
1. Measure the center to center between the fork
openings on the pallet (See Figure 4-14).
2. Lift the fork locks up (See Figure 4-14).
3. Move the forks until the center to center spacing
is equal to the center to center distance. Make
sure the forks are seated in a carriage notch and
equidistant from the ends of the carriage (See
Figures 4-14 and 4-15).
4. Press the fork locks down to ensure locking.

Figure 4-14 Setting the Forks

ROTATE
AND LIFT TO
UNLOCK

frkrls

Figure 4-15 Setting the Forks

Bendi AC Forklift Operator’s Manual

4-14
 Operating Your Bendi Forklift

Retrieving a Load
Note: Actual minimum aisle width (item 5) Fig-
ure 4-16 will vary based upon application.
Note: The following illustrations show standard
40 in. x 48 in. (W x L) pallets loaded on a rack
with 96 in. beams.
The arrow labeled with an ‘S’ shows the direc-
tion you must turn the steering wheel.
Follow these steps to retrieve a load:
1. Approach the side of the aisle that is opposite
the load (item 1) Figure 4-16.
2. For narrow aisles, straighten out the truck so it is
8 in., (item 2) Figure 4-16, from the edge of the
aisle opposite the load. For wider aisles,
straighten out the truck so it is 36 in. to 48 in.,
(item 6) Figure 4-16, from the side of the aisle
where the load is located. Figure 4-16 Setup - Load Pick Up
3. Center the forks using the side shift lever.

Warning
If the forks or load jam or catch during a
stacking operation, do not attempt to
free them by reaching through the mast.
Failure to follow this guideline can
cause serious injury or death.
4. Drive forward until the front edge of the load
wheels, (item 3) Figure 4-16, are aligned with
the center of the pallet (item 4) Figure 4-16.
5. Lift the forks to the required height, and then
level the forks using the tilt lever.
6. Stop the forklift and turn the forks 90° using the
steering wheel to align them with the load (See
Figure 4-17).
Note: When you turn the steering wheel with the
truck stopped, do not apply the foot brake or
hand brake.
Figure 4-17 Align the Forks

Bendi AC Forklift Operator’s Manual

4-15
Operating Your Bendi Forklift

7. Straighten out the forks using the steering wheel

as you drive them into the load so the forks
enter the load in a straight line (See Figure
4-18).
8. Turn the steering wheel to keep the forks
straight as you fully insert them into the load and
lift, tilt, and side shift as required to stabilize and
pickup the load (See Figure 4-19). Only raise
the load high enough to clear the rack or the
load backrest may catch on the rack.
Note: All movement may be controlled to a
greater extent by the use of the inching facility.

9. Shift into reverse and slowly back away from the

stack as you turn the steering wheel to keep the
forks straight (See Figure 4-20).
10. You may need to side shift as you back out the
load to clear the rack.
Figure 4-18 Positioning the Forks
If you still are unable to get enough clearance,
drive forward and try the removal process again.
To get more clearance, don’t start turning the
forks until you have backed out 8 in. to 16 in.

Figure 4-19 Inserting the Forks into the Load Figure 4-20 Retrieving the Pallet

Bendi AC Forklift Operator’s Manual

4-16
 Operating Your Bendi Forklift

11. When the front right hand corner of the load

(item 1) Figure 4-21 clears the rack, stop
backing and turn the steering wheel clockwise to
straighten out the forks so they are parallel with
the body of the truck (See Figure 4-22).
12. Lower the forks until they are 4 in. to 6 in. off the
ground and slowly drive the truck to the next
location observing the safety rules previously
stated.

Warning
Lowering the mast improves driver visi-
bility, and improves the stability of the
truck by reducing the possibility of per-
sonal injury or damage to the load if it
were to slip from the forks.

Figure 4-21 Retrieving the Load

Figure 4-22 Normal Travel Position

Bendi AC Forklift Operator’s Manual

4-17
Operating Your Bendi Forklift

In Case Your Forklift Tips Over

The following conditions can cause a forklift to tip
over:
· A load exceeding the stated load centers
· Tip Loading (See Figure 4-23)
· A load that is too heavy
· Taking a corner too fast
· Driving with the load raised
· A load that is not distributed properly (keep Figure 4-23
the heavier items near the load backrest)
2. Hold on to the steering wheel (See Figure 4-25).
· Driving across a slope
· Driving on a slope with the load facing
downhill
· Using a battery that weighs less than or more
than the weight range listed on the
identification plate

Warning
Failure to follow these guidelines can
cause serious injury or death.
If you sense your forklift is going to tip-over, follow Figure 4-25
these instructions:
3. Brace your feet (See Figure 4-26).
1. Lean away from the direction the truck is tipping
(See Figure 4-24).

Figure 4-26

Figure 4-24

Bendi AC Forklift Operator’s Manual

4-18
 Operating Your Bendi Forklift

4. Don’t jump (See Figure 4-27).
Follow these rules when you carry a load to help
prevent the truck from tipping:
· Slow down. Your forklift can tip over if you
turn at a high rate of speed!
· Sound the horn as you reach the intersection
to warn pedestrians and other equipment
operators you are approaching the
intersection.
· Always follow the rules of the road and yield
to other equipment operators and pedestrians
as required.

Figure 4-27
Transporting a Load
Follow these guidelines when you transport a load:
Turning · Do not speed.
· Use your horn to warn others of danger.
· Make sure the load is seated firmly against
the load backrest.
· Tilt the mast back.
· Lower the load so the forks are 4 in. to 6 in.
off the ground.
· Be alert to overhead obstructions such as low
doorways, racking, and pipes. Make sure you
know the raised and lowered heights of the
mast.
Figure 4-28 · Make sure the load is not wider than the
width of the gangways or aisles, especially if
you are backing a bulky load down an incline.
Warning
A lateral tip-over can occur if your truck
is improperly operated (See Figure
4-28). Slow down before turning! Fail-
ure to slow down can cause serious in-
jury or death.

Bendi AC Forklift Operator’s Manual

4-19
Operating Your Bendi Forklift

Traveling on Inclines
Warning
Use extra caution when operating on
ramps. Travel slowly and do not turn.
Travel with load uphill. Travel with
empty forks downhill. Failure to follow
these guidelines can cause serious in-
jury or death.
When you travel up or down an incline, follow these
guidelines:
· Make sure the gradient is 12% or less with a
loaded Bendi forklift and 15% or less if you
are not carrying a load.
· Always keep the load pointed uphill (See
Figure 4-29). Travel with the forks facing
uphill whether you are going up or down an Figure 4-29 Traveling Uphill
incline. That means you must back down an
incline when you are carrying a load. If vision
is obscured, arrange for a ‘Banksman’ to
guide you.
· If you are not carrying a load, travel with the
forks facing uphill when you are going up the
incline and face the forks downhill when you
are traveling down an incline (See Figure
4-30).
· Never travel across a grade. This can cause
the truck to tip-over laterally and can cause
serious injury or death.
· Use the foot brake to maintain control before
the truck builds up momentum.
· Raise the forks as necessary to avoid
damaging the forks or load as the road
surface changes grade at the top or bottom of
an incline. Lower the forks to 4 in. to 6 in. off
the ground when you clear the incline.
Figure 4-30 Traveling Down an Incline

Bendi AC Forklift Operator’s Manual

4-20
 Operating Your Bendi Forklift

Unloading Your Forklift

Note: Actual minimum aisle width may vary
based upon application (item 5) (Figure 4-31).
Note: The following illustrations show standard
40 in. x 48 in. (W x L) pallets loaded on a rack
with 96in. beams. The arrow labeled with an ‘S’
shows the direction you must turn the steering
wheel.
Follow these steps to store a load:
1. Approach the side of the aisle that is opposite
the area where you will unload the forklift (item
1) (Figure 4-31).
2. For narrow aisles, straighten out the truck so it is
6 in. to 8 in., (item 2) (Figure 4-31), from the
edge of the aisle opposite the drop off point. For
wide aisles, straighten out the truck so it is 36 in.
to 48 in. (item 6) (Figure 4-31), from the side of
Figure 4-31 Setup - Delivering a Load
the aisle where the load is located.
3. Center the load using the side shift lever.
4. Drive forward until the front edge of the load
wheels, (item 3) (Figure 4-31), are aligned with
the center of the rack opening (item 4) (Figure
4-31).

Warning
If the forks or load jam or catch during a
stacking operation, do not attempt to
free them by reaching through the mast.
Failure to follow this guideline can
cause serious injury or death.
5. Lift the load to the proper height.
6. Stop the forklift and turn the load 90° (turn the
steering wheel counterclockwise) so it points in
the direction you will drop it off (See Figure
Figure 4-32 Load Drop-Off
4-32).
Note: When you turn the steering wheel with the
truck stopped, do not apply the foot brake or
hand brake.

Bendi AC Forklift Operator’s Manual

4-21
Operating Your Bendi Forklift

7. Drive forward and straighten out the load using

the steering wheel so it is square over the stack
(See Figure 4-33).
8. Turn the steering wheel to keep the load straight
as you drive it into the opening (See Figure
4-34).
9. Position the load directly over the rack beams
and tilt the mast into its vertical position.

Warning
When you lower the forks to the “no
load” position, make sure you do not
lower the forks too far (See Figure 4-35).
If the forks are lowered too far beyond
Figure 4-33 Straighten the Load for Drop-off
the “no load” position, you can damage
the mast, rack, or other containers on
the stack. THIS CAN CAUSE SERIOUS
INJURY OR DEATH.
10. Lower the forks until the load sits firmly on the
rack. Continue to lower the forks until they no
longer support the load (‘no load’ position) (See
Figure 4-35).

Warning
Do not attempt to withdraw the forks
until they have been lowered to a “no
load” position.
FAILURE TO FOLLOW THIS GUIDELINE
CAN CAUSE THE LOAD TO FALL OFF
THE STACK CAUSING SERIOUS IN- Figure 4-34 Inserting the Load
JURY OR DEATH.
“NO LOAD” POSITION
Note: Do not tilt the mast back until the forks
clear the pallet.

Figure 4-35 No-Load Position

Bendi AC Forklift Operator’s Manual
4-22
 Operating Your Bendi Forklift

11. Shift into reverse and slowly back out of the load
as you turn the steering wheel to keep the forks
straight (See Figure 4-36).
12. When the front right fork (item 1) Figure 4-37
clears the rack, stop backing and turn the
steering wheel to straighten out the forks so they
are parallel with the body of the truck.
13. Lower the forks until they are 4 in. to 6 in. off the
ground and slowly drive the truck to the next
location observing the safety rules previously
stated.

Using Lifting Equipment to

Move a Forklift to Another
Figure 4-36 Backing Away from the Load
Location
Warning
Failure to use lifting equipment of ade-
quate capacity to lift and move your
Bendi forklift can cause lifting equip-
ment failure, which can lead to serious
injury or death.
If you use lifting equipment, such as elevators,
cranes, or ship hoisting gear, to move a forklift to
another location, make sure the hoisting equipment
has adequate size and capacity to move the
equipment.
If you need to use a hoist to lift your Bendi forklift:
1. Pass a strap under the truck just in front and Figure 4-37 Removing the Forks
behind of the rear wheels (See Figure 4-38).
2. Pass a strap under the cross-member at the top
of the mast (See Figure 4-38).
3. Make sure you place a spacer (such as a 2 in. x
6 in. block of wood) between the overhead
guard and the lift point to avoid damage to the
truck (See Figure 4-38).

Figure 4-38 Using Lifting Equipment to Move Forklift

Bendi AC Forklift Operator’s Manual

4-23
Operating Your Bendi Forklift
Fire Extinguisher Option
If your truck includes a fire
extinguisher it should be inspected
monthly or more frequently if
circumstances dictate. The
extinguisher should be checked to see
that:
· it is not damaged
· the discharge outlet is not
blocked
· it is fully charged
· the seal is not broken
· the instruction pamphlet is clearly visible
IMPORTANT !
Dry-powder extinguishers are shipped fully
charged. Do not experiment with your extin-
guisher since even a small amount of discharge
could cause it to slowly lose the rest of its pres-
sure, rendering the extinguisher useless.
Bendi AC Forklift Operator’s Manual
4-24
In Case of a Fire !
Warning
Fumes and smoke from any fire may be
dangerous and can be deadly.
All fires should be handled by profes-
sionals. Call the fire department, no
matter what the size of the fire. Emer-
gency telephone numbers should be
posted at each telephone.
The following directions are for general use only,
intended to familiarize you with the key functions and
procedure of the fire extinguisher. Always check the
extinguisher label for specific techniques and
starting distances.
1. Have everyone vacate the area immediately.
2. Hold the extinguisher upright and pull the pin.
3. Stand back from the fire the minimum distance
indicated on the extinguisher label.
4. Continue to keep the extinguisher upright,
compress the handles together to discharge
while sweeping the extinguisher from side to
side over the fire.
5. Move closer to the areas as the fire is
extinguished, BUT NOT CLOSE SO AS TO
DISPERSE BURNING MATERIAL.
6. When the fire is extinguished, beware of
reignition.
7. Vacate and ventilate the area immediately.
8. Be equipped to leave the area in the event the
fire cannot be controlled immediately.
 Operating Your Bendi Forklift

Fork Positioner Option

The forks start at the center of the carriage and
move equal distance to the outside and back again
as indicated by letters C and D (See Figure 4-39).

Figure 4-39 Setting the Forks

A push button is added to the pivot and shift joystick

control (See Figure 4-40).
Press the button and push the joystick forward to
separate the forks to the outside (D).
Press the button and pull the joystick back to bring
the forks together ©).

Figure 4-40 Sample, Joystick Push

Button Option

Bendi AC Forklift Operator’s Manual

4-25
Operating Your Bendi Forklift
Hydraulic System
The hydraulic system described in this section is for
a standard Bendi AC truck. A hydraulic layout
diagram and schematic are also included with the
Service Manual. These are located under the flap,
front and/or back, of the binder cover. Your hydraulic
system may vary due to customer modifications or
options purchased.
The system uses a single pump to generate
pressure and flow to meet the needs of both the
steering system and the mast system. Only the
amount of oil needed by the steering system is
provided to the steering system. The amount of oil
diverted to the steering system is based on operator
input, allowing the excess oil to return to tank at a
lower pressure, reducing the demands on the
battery. The hydraulic pump motor is speed
controlled to provide adequate steering response
and is enabled through the selection of truck
direction. Additional pump flow is provided linearly
with the actuation of the lift function. Actuation of
both the tilt and side shift functions provide step
increases in pump flow to meet the demands of the
function while ensuring adequate flow to the steering
system.
Note: When a fourth function is needed (e.g.,
fork positioner) a separate solenoid valve sys-
tem is added and is activated by a push button
mounted on the side shift knob.
Power Steering System
The power steering system consists of a:
· Dynamic Load Sense Steering Control Unit
(orbital)
· Steer motor
· Load sense diverter valve, part of main
control valve.
· Main Hydraulic Pump and Motor
· Hydraulic Pump Motor Controller
Bendi AC Forklift Operator’s Manual
4-26
The steering system operates with the selection of a
truck direction. This switch closure signals the
hydraulic pump motor controller to operate the motor
at a speed that is defined in the controller as Steer
Speed. The Bendi AC power steering system uses a
dynamic load sense steering control unit to control
oil flow to the steering motor at the front of the truck.
As the steering wheel is turned, the load sense
orbital sends a signal to the load sense diverter
valve within the main control valve causing oil to be
sent to the orbital.
When the steering wheel is not being turned, the oil
returns to tank at with very little increase in pressure.
To protect the system from excessive pressure build
up (for example, when the wheel is turned fully in
one direction and held), the pump is by-passed by a
pressure relief valve set at 2,600 psi (18MPa). At
2,600 psi, the pressure valve opens to dump excess
oil to the tank, while maintaining up to 2,600 psi for
power steering operation.
IMPORTANT !
Do not turn the steering wheel to its full rotation
and hold it there for long periods of time. This
unnecessary pressure build up applies exces-
sive pressure to the power steering compo-
nents, cause excessive noise, and may result in
a blown pump motor fuse.
If primary pressure falls, the orbital acts as a pump
providing fluid to the steering motor. However, the
operator must now supply the force ordinarily
provided by the pressurized fluid.
Mast Systems
The mast hydraulic system consists of a:
· Main Hydraulic Pump and Motor
· 3 spool valve
· Hydraulic Cylinders
The mast hydraulic system is divided into lift, tilt and
side shift circuits. A single 1.53 cu in per rev pump
is coupled to the hydraulic pump motor.
The 3 spool valve controls the flow to the lift
cylinders, tilt cylinders, and sideshift cylinders.
System pressure is controlled at 2800 psi to protect
cylinders and hoses.
 Operating Your Bendi Forklift
Tilt and Shift
During the tilt operations, the lift pump provides oil
flow to these cylinders. Oil flow drives one side of
the cylinder while relieving the pressure on the other
side. This produces smooth tilt “backward,” and shift
side-to-side movements.
During tilt forward operation, an additional pressure
valving (anti-cavitation 1) is provided internally to the
tilt cylinders.
If a load is present on the forks, the weight of the
load forces the forks downward causing the tilt
cylinders to draw fluid by suction. If the load weight
is great enough, the cylinders may move too quickly
and cavitation1 occurs. This can cause severe
jolting, enough to possibly dislodge the load.
To protect against cavitation, the tilt cylinder
manufacturer provides internal pressure control to
apply pressure to both sides of the cylinder thus
producing a smooth downward motion - prevent
jolting.
1
Cavitation, the formation of partial vacuums in a
liquid (such as oil) by a swiftly moving solid body
(such as a cylinder).
Bendi AC Forklift Operator’s Manual
Lift and Lower
The lift circuit consists of a primary cylinder and two
secondary cylinders all driven in parallel, a
directional control valve, a velocity fuse and a flow
regulator (internal to mast assembly).
The primary cylinder begins lifting the forks and the
load, followed by the secondary cylinders to drive
the mast rails, forks and load upward. The primary
cylinder having a larger bore than the secondary
cylinders requires lower pressure to operate.
Consequently, the primary cylinder extends first.
When it is extended, fluid pressure increases to
drive the secondary cylinders. As previously
described, both pump cavities are used to provide
increased flow.
When the lift valve is switched to allow the forks to
drop, the flow regulator (internal to the mast
assembly) governs the amount of flow (about 25
gpm) diverted to the tank, thus controlling how
quickly the forks lower.
The velocity fuse (also internal to the mast
assembly) is a safety device that activates if a line
failure occurs, such as, a broken hose, split O-ring,
etc., or a valve malfunctions. The velocity fuse
detects this large loss of pressure (or rapid oil flow)
and immediately activates to prevent the load from
free-falling by limiting the drop speed relative to the
maximum lift capacity.
4-27
Operating Your Bendi Forklift

Electrical Control System

General
Curtis Instruments 1236 and 1238 AC induction
motor controllers control the traction drives and
pump motor. They provide flexibility and power
through inclusion of a field-programmable logic
controller embedded in each motor controller.
The embedded logic controller runs a fully functional
field-oriented AC motor control operating system
(OS) that can be user-tailored via parameter
modification. The OS also contains logic to execute
OEM developed software called VCL (Vehicle
Control Language), which is used to customize the
controllers to the dual drive Bendi. A CAN bus
communicates between the two traction controllers,
the pump controller and the dash display.

Figure 4-41 Electrical Control System

Bendi AC Forklift Operator’s Manual

4-28
 SECTION 5
Standard Bendi
Forklift Specifications
This section of your Bendi Forklift Operator’s Manual includes
the standard specifications for the following Bendi forklift trucks:
· B30-4/42-180D
· B40-4/48-180D
· B45-4/56-180D
· B45HL-4/56-180D

Bendi AC Forklift Operator’s Manual

5-1
Standard Bendi Forklift Specifications

Mast Dimensions
Mast N P Q R
Type Max. Fork Collapsed Free Lift Max. Overall
Height Height Height Height
In. Cm. In. Cm. In. Cm. In. Cm.
Triple 188 478 83 211 61 155 236 599
Triple 198 503 87 221 65 165 246 625
Triple 216 549 95 241 73 185 264 671
Triple 224 569 98 249 74 188 272 691
Triple 240 610 106 269 82 208 288 732
Triple 258 655 115 292 91 231 306 777
Triple 276 701 122 310 98 249 324 823
Triple 294 747 128 325 104 264 342 869
Triple 312 792 132 335 108 274 360 914
Triple 322 818 137 348 113 287 370 940
Triple 360 914 156 396 132 335 408 1036
Triple 374 950 166 422 142 361 422 1068
Triple 417 1059 180 457 156 396 465 1176
Triple 433 1100 185 470 161 409 481 1217
Quad 250 635 87 221 62 157 298 757
Quad 276 701 95 241 70 178 324 823
Quad 294 747 101 257 76 193 342 867
Quad 312 792 107 272 82 208 360 914

Truck Dimensions
B30-4/42-180D A B C D E F G H M
In. 12 63 100 3 31 51 87 43 180o
Cm. 31 160 254 8 79 130 221 109
B40-4/48-180D A B C D E F G H M
In. 12 63 103 3 31 51 87 48 180o
Cm. 31 160 262 8 79 130 221 122
B45-4/56-180D A B C D E F G H M
In. 12 63 103 3 31 51 87 55 180o
Cm. 31 160 262 8 79 130 221 140
B45HL-4/56-180D A B C D E F G H M
In. 12 63 103 3 31 51 87 55 180o
Cm. 31 160 262 8 79 130 221 140

Aisle Dimensions
Load Depth x Width (J x I) Minimum Clear Aisle (K)
40" x 48" (1,000 x 1,200 mm) 70" (1,778 mm)
48" x 40" (1,200 x 1,000 mm) 78" (1,981 mm)
Min. Clear Transfer Aisle 108" (2,743 mm)

Bendi AC Forklift Operator’s Manual

5-2
 Standard Bendi Forklift Specifications

J
H
M K

N
P
G
Q
F
E

A B D
C
ser iv se spec dim

Figure 5-1 Bendi AC Forklift Truck Dimensions

Bendi AC Forklift Operator’s Manual

5-3
Standard Bendi Forklift Specifications

Standard Specifications
Gradeability
B30-4/42-180D; B40-4/48-180D; B45-4/56-180D 15%
Unloaded 15%
Loaded
B45HL-4/56-180D
Unloaded 10%
Loaded 8%
Rated Capacity at 24”(61 cm) Load Center
B30-4/42-180D 3,000 lb (1,364 kg)
B40-4/48-180D 4,000 lb (1,814 kg)
B45-4/56-180D 4,500 lb. (2,045 l kg)
B45HL-4/56-180D 4,000 lb (1,814 kg)
Mast Tilting Angle
Forward/Reverse (B30-4/42-180D) 3o/3"

Forward/Reverse (B40-4/42-180D) 3o /3" below 240 in (610 cm)

Forward/Reverse (B40-4/42-180D) 1o/ 2" above 240 in (610 cm)

Forward/Reverse (B45-4/56-180D) 3o /3" below 276 in (701 cm)

Forward/Reverse (B45-4/56-180D) 1o/ 3" above 276 in (701 cm)

Forward/Reverse (B45HL-4/56-180D) 1o/3"

Fork Size (Standard) 1-1/2 x 4 x 36 in (3.81 x 10 x 91 cm)
ITA Class II Carriage
Lifting Speed
Unloaded 110 ft/min (33.5 m/min)
Loaded 90 ft/min (27.4 m/min)
Lowering Speed
Unloaded 90 ft/min (27.4 m/min)
Loaded 100 ft/min (30.5 m/min)
Traveling Speed
Unloaded 7.0 mph (11.3 kph)
Loaded 6.5 mph (10.5 kph)
Truck Weight With Battery
B30-4/42-180D 12,800 lb (5,818 kg)
B40-4/48-180D 13,770 lb (6,259 kg)
B45-4/56-180D 14,350 lb.(6,522 kg)
B45HL-4/56-180D 14,936 lb. (6,789 kg)
Minimum Battery Weight 2,600 lb (1,182 kg)
Poly Load Tire (Front) 14 x 5 x 8 in (36 x 13 x 20 cm)
Solid Rubber Drive Tire (Rear)
B30-4/42-180D 18 x 6 x 12-1/8 in (46 x 15 x 31 cm)
B40-4/48-180D; B45-4/56-180D 18 x 7 x 12-1/8 in (46 x 18 x 31 cm)
B45HL-4/56-180D 18 x 8 x 12-1/8 in (46 x 18 x 31 cm)
Battery
B30-4/42-180D 24-85-17, 48 Volt, 680 AHC

B40-4/48-180D; B45-4/56-180D; 24-85-19, 48 Volt, 765 AHC

B45HL-4/56-180D

Bendi AC Forklift Operator’s Manual

5-4
 Appendix A
This section of your Bendi Forklift Operator’s Manual includes
the following checklists and maintenance schedules:
· Installation Checklist
· Customer Electric Truck Installation Report
· Routine Maintenance Schedule for Bendi Forklifts
These checklists and schedules should be used to help maintain
the truck and keep it in the best working order. Photocopy both
of the installation checklists, fill out, and return the completed
copies to the Landoll Corporation. For more information on using
the Routine Maintenance Schedule and procedures for
maintaining the forklift, see the Bendi AC Service Manual
(F-526-___)

Bendi AC Forklift Operator’s Manual

A-1
 BENDI AC
Installation Checklist

QUALITY CONTROL SHEET Remit Copy to Landoll Corporation

Date _____________________ Inspector __________________ Record Fluids Added:

Truck No. _________________ Model No. _________________ Battery Water _______________
Location __________________ Serial No. _________________ Hydraulic Oil ________________
Shift _____________________ Drive Hour Hoist Hour Meter
Meter Reading _____________ Reading (option)_____________

SAFETY & OPERATIONAL CHECKS O.K. (X) Need Maintenance

Have a qualified mechanic correct all problems.
Forks, Top Clip Retaining Pin and Heel - Condition
Load Backrest Extension - Attached
Tilt Control - Forward and Back - Functioning Smoothly
Lift Control - Up and Down - Functioning Smoothly
Sideshift Control - Right and Left - Functioning Smoothly
Attachment Control - Operational
Hydraulic Hoses, Mast Chains and Stops - Check Visually (Note
Bracket Location)
Steering Operation - Functioning Smoothly
Accelerator - Functioning Smoothly
Parking Brake and Service Brake - Functioning Smoothly
Brake Fluid - Check Level
Lights - Functioning
Drive Control - Forward/Reverse - Functioning Smoothly
Internal Checks:
Battery - Water Electrolyte Level and Charge
Battery Restraint System - Adjust and Fasten
Battery Discharge Indicator - Functioning
Hydraulic Fluid Level
Transmission Fluid Leaks
Operator’s Compartment Capacity Plate Attached - Information
Matches Model, Serial No., and Attachments
Seat Belt, Buckle, and Retractors - Functioning Smoothly
Horn - Functioning
Controls (Turn Power On); Investigate Unusual Noises Immediately
Investigate Registered Fault Codes; Clear Fault Codes When
Resolved
Instrument Monitors - Functioning
Safety Warnings - Attached (Refer to Operator’s Manual for Location)
Overhead Guard - Attached
Finger Guards - Attached
Tires - Condition; Drive Tire Lug Nuts - Torque to 225 ft.lbs. (300 Nm)
Leaks - Hydraulic Oil, Battery, Brake Fluid

Bendi AC Forklift Operator’s Manual

A-2
 LANDOLL CORPORATION
1900 North Street · Marysville, KS 66508
Phone: (785)562-5381· Fax: (785)562-4853

Customer ELECTRIC TRUCK Installation Report

CUSTOMER _____________________________
TRUCK SERIAL NO.________________________
ADDRESS _______________________________
CITY, STATE, ZIP __________________________
INSTALLATION DATE _____________________
Before any warranty claim can be honored for new equipment being
24 MONTH WARRANTY END DATE __________ installed, this form must be filled out completely and properly signed by the
dealer/branch representative and responsible customer official. Installation
36 MONTH WARRANTY END DATE __________ report must be submitted within five days after delivery. The installation
date will initiate the warranty.

NOTE: CUSTOMER MUST FILE CLAIM WITH CARRIER FOR ANY DAMAGES RECEIVED DURING TRANSIT.
List damages:
CHECK OPERATION AND ADJUST WHERE NECESSARY
1. Upright and Fork Carriage e. Battery care and charging . . . . . . . . . . . . . . . . . c
a. Forks or Parts . . . . . . . . . . . . . . . . . . . . . . . c 14. Hydraulic Controls
b. Chain Adjustment of Lift Tie Bar Assembly . . . . . . . . c a. Hoist. . . . . . . . . . . . . . . . . . . . . . . . . . . . c
2. Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . c b. Tilt (Angle and Alignment) . . . . . . . . . . . . . . . . . c
3. Sheet Metal (battery compartment) . . . . . . . . . . . . . . . c c. Attachment . . . . . . . . . . . . . . . . . . . . . . . . c
d. Limit Switches . . . . . . . . . . . . . . . . . . . . . . . c
4. Tires:
a. Drive Tires; Torque wheel nuts to 225 ft. Lbs. (300 Nm) . c 15. Hydraulic System - Oil Leaks:
b. Steer Tires . . . . . . . . . . . . . . . . . . . . . . . . c a. Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . c
b. Control Valve . . . . . . . . . . . . . . . . . . . . . . . c
5. Wheel Bolts: Tighten . . . . . . . . . . . . . . . . . . . . . . c
c. Hoist Cylinder . . . . . . . . . . . . . . . . . . . . . . . c
6. Seat Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . c d. Tilt Cylinders . . . . . . . . . . . . . . . . . . . . . . . c
7. Brakes: e. Attachment Cylinders . . . . . . . . . . . . . . . . . . . c
a. Pedal Firmness . . . . . . . . . . . . . . . . . . . . . . c f. Hydraulic Lines and Fittings . . . . . . . . . . . . . . . . c
b. Pedal Free Play . . . . . . . . . . . . . . . . . . . . . . c 16. Test Run
c. Adjustment . . . . . . . . . . . . . . . . . . . . . . . . c
Was truck operator instructed? . . . . . . . . . . . Yes c No c
8. Horn and Lights: Was truck manual delivered?. . . . . . . . . . . . Yes c No c
(Head-Spot-Tail). . . . . . . . . . . . . . . . . . . . . . . . . c Was maintenance department instructed? . . . . . Yes c No c
9. Drive Controls: Was truck already in service? . . . . . . . . . . . Yes c No c
a. Direction Master Switch (Return to Neutral) . . . . . . . . c Were caution/warning plates reviewed
b. Accelerator Switch . . . . . . . . . . . . . . . . . . . . c with operator? . . . . . . . . . . . . . . . . . . . Yes c No c
10. Speed Control: 17. Battery Specific Gravity:
a. Review control panel settings . . . . . . . . . . . . . . . c a. Voltage and water level (lead acid) . . . . . . . . . . . . c
b. Plugging . . . . . . . . . . . . . . . . . . . . . . . . . . c 18. Fluid and Lube:
11. Steering: a. Master Brake Cylinder. . . . . . . . . . . . . . . . . . . c
a. Power Steer Operation . . . . . . . . . . . . . . . . . . c b. Hydraulic Oil; Check Dipstick . . . . . . . . . . . . . . . c
b. Motor Locks . . . . . . . . . . . . . . . . . . . . . . . . c c. Transmission(s) . . . . . . . . . . . . . . . . . . . . . . c
12. Hour Meter Reading . . . . . . . . . . . . . . . . . . . . . . . c d. Lube Points . . . . . . . . . . . . . . . . . . . . . . . . c
13. Electrical Controls: . . . . . . . . . . . . . . . . . . . . . . . c 19. Battery:
a. Contactor . . . . . . . . . . . . . . . . . . . . . . . . . c a. Make & Model____________________________________
b. Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . c
c. Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . c b. Service Weight____________________________________
d. Switches (limit-brake-seat-valve) . . . . . . . . . . . . . c

COMMENTS
TRUCKS SHOULD BE GIVEN GENERAL INSPECTION - PARTICULARLY APPEARANCE - BOLTS, COTTER PINS, ETC.

I hereby certify that this machine has been thoroughly checked and found
DISTRIBUTION
to be in good mechanical and operating condition.
Original - Landoll Corporation
Part 2 - Dealer Copy SERVICEMAN_____________________ DATE______________
Part 3 - Customer Copy DEALER/BRANCH_________________________________________

ADDRESS_______________________________________________

LAN-0054 ACCEPTANCE BY COMPANY OFFICIAL

REV-000
CUSTOMER_____________________ DATE______________
May 2003
SIGNATURE_____________________ TITLE______________

Bendi AC Forklift Operator’s Manual

A-3
 ROUTINE MAINTENANCE SCHEDULE FOR BENDI FORKLIFTS
First 2 First Semi-
*Time Monthly Quarterly Annually
wks month Annually

Operation 50-
Hours 1st 200 200 600 1000 2000
100
Mast Chains - Inspect, Clean, and Lubricate X
Drive Wheels - Retorque Lug Nuts X
Power Steering System - Fill and Air Bleed X
Gear Box - Drain, Flush, and Refill X X X
Mast - Inspect All Friction Surfaces and Check Lift X
Chain Tension
Lift/Tilt and Pivot/Shift Cylinder Fittings - Check; Be X
Sure They Work Together and in Unison
Brake Pedal - Check For Free Play X X
Parking and Service Brakes - Check for X
Effectiveness
Hydraulic Oil Pump - Check Operation X
Check Operation of Contactor Points and Micro X X
Switches
Clean control panel surface X X
Switches (direction, parking/seat, key, X X
pressure/temperature) - Check Operation
Wire Connections and Sending Units - Check X
Check all Connections for Proper Torque X X
Mast, Carriage, or Attachment Friction Surfaces - X
Clean, Inspect for Wear or Damage, and Lubricate
Lift Chains - Clean and Lubricate X
Extend Mast - Check for Excessive Wear X
Attachment Control - Operational X
Steer Wheel Bearings - Clean and Fill with Grease X
Accelerator - Functioning Smoothly X
Controls (Turn Power On); Investigate Unusual X
Noises Immediately
Instrument Monitors - Functioning X
Parking and Service Brakes - Functioning X
Smoothly, Check Pads for Excessive Wear
Hydraulic Fluid Level - Check X
Exterior of Hydraulic Tank and Oil Tank Breather - X
Clean
Battery - Thoroughly Clean X
Tires - Check for Debris; Drive Tire Lug Nuts - X
Torque to 225 ft. lbs. (305 Nm)
Leaks - Hydraulic Oil, Battery, Brake Fluid, X
Complete Transmission
Hydraulic Hoses and Connections - Check for Wear X
Grease Fittings - Service X
Check Brushes for Pressure or Wear X
Neutralize and Clean Battery Box and Connectors X
Check Water/Electrolyte Level in Battery X
Check Structure and Electrical Conditions of X
Battery
Clean Dust from Motors (Hydraulic Oil Pump and X
Power Steering Pump)

Bendi AC Forklift Operator’s Manual

A-4
 ROUTINE MAINTENANCE SCHEDULE FOR BENDI FORKLIFTS
First 2 First Semi-
*Time Monthly Quarterly Annually
wks month Annually

Operation 50-
Hours 1st 200 200 600 1000 2000
100
Seat Belt, Buckle, and Retractors - Functioning X
Smoothly
Forks, Top Clip Retaining Pin and Heel - Condition X
Load Rollers - No Greater than 1/16" clearance X
Mast Chains - Lube with SAE 40W oil or Bowman X
Heavy Load Red Grease - Check for Wear and
Stretch
Steering Operation - Functioning Smoothly; X
Lubricate Steering Knob.
Brake Fluid - Check Level X
Hydraulic Oil Filter - Change Element and Check X
for Proper Level
Operator's Compartment Capacity Plate Attached - X
Information Matches Model, Serial No., and
Attachments
Check Resistance Between Truck Body and X
Negative/Positive Terminal of Battery
Remove, Clean, and Repack Battery Rollers X
Power Steering System - Fill and Air Bleed X
Check that Terminal Studs and Mounting Bolts on X
Motors are Clean and Tight
Clean Cooling Holes on Motors of Debris or X
Restrictions
Hydraulic Oil - Change X
Hydraulic Reservoir Suction Screens - Clean with X
Solvent
Check Resistance of Contactor Coils X

* Perform maintenance at interval or hours of operation, which ever occurs first.

Note: The above measures do not comprise a complete service schedule.

It is essential that your forklift truck is regularly serviced by Bendi approved
personnel. Recommended service intervals are as follows:
Single shift* Every quarter
Single to double shift Every other month
Continuous use Monthly
* Single shift is 40 hrs./ week

Bendi AC Forklift Operator’s Manual

A-5
 Appendix B
This section of your Bendi Forklift Operator’s Manual includes
the following lubrication and torque specification charts:
· Bendi Lubrication Points
· Bendi Lubrication Chart
· Bendi Torque Chart
· Landoll Corporation General Torque Specifications
· Landoll Corporation Hydraulic Fitting Torque Specifications

Bendi AC Forklift Operator’s Manual

B-1
Appendix B

12 4 5

13

11

10 9 7 8
ser iv se lube

Name Lubrication Notes

1 Chain SAE 40W oil or Bowman Heavy Load Clean and reoil
Red Grease
2 Upright Rail Chassis Lube or Kendall SR-12X Lubricate inner sides of upright rails
3 Rotation Bearings Mobil XHP222 Use standard lubrication gun
4 Steering Knob Light weight oil Lightly oil
5 Battery Rollers (opt.) Mobil XHP222 Use standard lubrication gun
6 Reservoir Cap 30W oil Clean in solvent and re-oil
7 Hydraulic Reservoir Amoco Rykon MV Drain, flush, and refill
8 Gear Case Mobilube SHC-630 Drain, flush, and refill
9 Master Cylinder Heavy duty brake fluid DOT 3 Check level and add if necessary
10 Articulating Axle Bearings Mobil XHP222 Use standard lubrication gun
11 Load Wheel Axle Mobil XHP222 Use lubrication gun and adapter for
flush type fittings
12 Steering Gears Mobil XHP222 Brush or spray on lubricant
13 Tilt Cylinders Mobil XHP222 Use standard lubrication gun

Bendi AC Forklift Operator’s Manual

B-2
 Appendix B

Component Torque
Transmission
Wheel 225 ft. lbs. (305 Nm.)
Electric motor 17 ft. lbs. (23 Nm.)
Fluid draining and filling plug 16 ft. lbs. (22 Nm.)
Hydraulic braking unit and brake cable 37 ft. lbs. (50 Nm.)
Transmission with vehicle frame 130 ft. lbs. (176 Nm.)
Hydraulic Power Steering Motor
Bolt 3/8-24UNF 2A 45-55 ft. lbs. (61-75 Nm.)
Bolt 1/2-20 UNF 2A 80-100 ft. lbs. (108-136 Nm.)
Electric Motors
Motor terminals 12 ft. Lbs. (16 Nm)
Pole pieces screws 20-25 ft. Lbs. (27-34 Nm.)
Hydrostatic Steering Control Unit
Plug and o-ring assy #8 SAE fitting 44-48 ft. lbs. (60-65 Nm.)
Steering control unit assy bolt (M8 X1.0) 18-23 ft. lbs. (24-31 Nm.)
Mounting bolts 23-25 ft. lbs. (31-34 Nm.)
Mast and Sideshifter
Chain guard capscrews 48-52 ft. lbs. (65-71 Nm.)
Main lift cyl. plunger retainer 95-125 ft. lbs. (129-169 Nm.)
Free lift cyl. plunger retainer 275-300 ft. lbs. (373-407 Nm.)
Carriage roller capscrews 70-80 ft. lbs. (95-108 Nm.)
Chain and hose sheave screws 26-30 ft. lb. (35-41 Nm.)
Lift chain adjusting nuts 50-70 ft. lbs. (68-95 Nm.)
Backrest screws 145 ft. lbs. (197 Nm.)
Side shift mounting hooks 115-125 ft. lbs. (156-169 Nm.)

Bendi AC Forklift Operator’s Manual

B-3
Appendix B

LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC SAE Grade SAE Grade SAE Grade UNF SAE Grade SAE Grade SAE Grade
Size 2 5 8 Size 2 5 8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]

METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL “C” 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal Standard Torque Nominal Standard Torque
Thread Newton- Foot- Thread Newton- Foot-
Diameter Meters Pounds Diameter Meters Pounds
mm mm
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]

Bendi AC Forklift Operator’s Manual

B-4
 Appendix B

LANDOLL CORPORATION
HYDRAULIC FITTING TORQUE SPECIFICATIONS
37o JIC, ORS, & ORB (REV. 10/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL
LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME
PRESSURE LUBRICANTS ARE USED.
BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. STAINLESS STEEL, ALUMINUM AND MONEL - THREADS ARE
TO BE LUBRICATED.
TORQUE IS SPECIFIED IN FOOT POUNDS
AEROQUIP BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 11-12 10-12 14-16
-5 15-16 — 18-20
-6 18-20 18-20 24-26
-8 38-42 32-35 50-60
-10 57-62 46-50 72-80
-12 79-87 65-70 125-135
-14 — — 160-180
-16 108-113 92-100 200-220
-20 127-133 125-140 210-280
-24 158-167 150-165 270-360
-32 245-258 — —
GATES BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 10-11 10-12 14-16
-5 13-15 — —
-6 17-19 18-20 24-26
-8 34-38 32-40 37-44
-10 50-56 46-56 50-60
-12 70-78 65-80 75-83
-14 — 65-80 —
-16 94-104 92-105 111-125
-20 124-138 125-140 133-152
-24 156-173 150-180 156-184
-32 219-243 — —
PARKER BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 11-13 15-17 13-15
-5 14-16 — 21-23
-6 20-22 34-36 25-29
-8 43-47 58-62 40-44
-10 55-65 100-110 57.5-62.5
-12 80-90 134-146 75-85
-16 115-125 202-218 109-121
-20 160-180 248-272 213-237
-24 185-215 303-327 238-262
-32 250-290 — 310-340

Bendi AC Forklift Operator’s Manual

B-5
 Equipment from Landoll Corporation is built to exacting
standards ensured by ISO 9001:2008 registration at all
Landoll manufacturing facilities.

Bendi AC
Operator’s Manual

Re-Order Part Number F-522-0110

LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM

Copyright 2010. Landoll Corporation - Author DMK Tech Comm

"All rights reserved, including the right to reproduce this material or portions thereof in any form"

F-522-0110 01/2010