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Description de la Dernire Rvision Mise Jour Echelle Auteur Vrifi Par: BSW MS Type de Document Note de Calcul Titre, S Tit Sous Titre Tit Note de Calcul Mcanique des Rservoirs Eau Brute 90GAD10BB001/002 Numrotation ALSTOM GHN 90 M-------K11 DC 002 C Approuv par IET Statut du Document FA Numro d'identification N d'id tifi ti GHN 90 M-------K11 DC 002 C Rev. Date Lang. C 13/09/2009 Fr./En.
Format A4
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SOCIETE TUNISIENNE DE L'ELECTRICITE ET DU GAZ CENTRALE A CYCLE COMBINE DE GHANNOUCH 1 x 400 MW Note de Calcul Mcanique des Rservoirs Eau Brute 90GAD10BB001/002 Ref.: GHN 90 M-------K11 DC 002 C SOMMAIRE (SUMMARY) 1 2 3 3 3 4 8 9 11 12 14 15 21 22 27 PAGE DE GARDE (COVER PAGE) SOMMAIRE (SUMMARY) 1- Objet (Subject) 2- Documents de Rfrence & Standards (Reference Standards & Documents) 3- Paramtres de Conception (Design Parameters) 4- Vrification des Epaisseurs des Viroles (Shell Thickness Check) 5- Vrification Epaisseur Fond (Bottom Thickness Check) 6- Vrification Epaisseur Tle Marginale (Annular Bottom Plate Thickness Check) 7- Vrification Epaisseur Tle Toit (Roof Plate Thickness Check)
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36
8- Vrification Non-Ncessit Poutre Intermdiaire (Intermediate Wind Girder Requirements Check) 9- Vrification Event Central (Check of Central Vent) 10- Analyse Sismique (Seismic Analysis) 11- Analyse de la Stabilit Sous l'Effet du Vent (Stability Check Under Wind Load) 12- Vrification des Ancrages (Anchorage Check) 13- Dimensionnement la Charpente du Toit (Check of Roof Structure)
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SOCIETE TUNISIENNE DE L'ELECTRICITE ET DU GAZ CENTRALE A CYCLE COMBINE DE GHANNOUCH 1 x 400 MW Note de Calcul Mcanique des Rservoirs Eau Brute 90GAD10BB001/002 Ref.: GHN 90 M-------K11 DC 002 C
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36
1- OBJET (SUBJECT) L'objectif de ce document est de vrifier les diffrents Elments de deux rservoirs Eau Brute. L'analyse couvrira les diffrents lments du rservoir: Robe, Tle Toit, Tle Bordure/Fond, Raidisseur, Ancrage & Charpente du Toit. The Objective of this documents is to check the different components of two Raw Water Tanks . The analysis covers the differents components of Tanks: Shell, Roof Plate, Bottom & Annular Bottom Plate, Wind Girder, Anchorage and Roof Structure . 2- DOCUMENTS DE REFERENCE & STANDARDS (REFERENCE STANDARDS & DOCUMENTS) 2-1- DOCUMENTS DE REFERENCE (REFERENCE DOCUMENTS) Datasheet des Rservoirs Eau Brute 90GAD10BB001/002 Plan guide rservoir deau brute Plan guide rservoir deau brute Liste des Codes et Norme Equipment Technical Dossier: Miscellaneous Storage Tanks Miscellaneous Storage Tanks Equipment General Technical Requirements Piping Class Manual Spcification Gnrale Peinture 2-2- STANDARDS DE REFERENCE (REFERENCE STANDARDS) API650: Welded Steel Tanks for Oil Storage API RP2000: Venting Atmospheric and Low-Pressure Storage Tanks Nonrefrigerated and Refrigerated AISI T-192: Steel Plate Engineering Data Series - Useful Information - Design of Plate Structures, Volume I & II AISC 360-05: Specification for Structural Steel Buildings 3- PARAMETRES DE CONCEPTION (DESIGN PARAMETERS) Temprature Maximale (Maximum Temperature) Temprature Minimale (Minimum Temperature) Pression Interne (Internal Pressure) Pression Externe (External Pressure) Charge d'Exploitation sur Toit (Live Load on Roof) Vitesse du Vent (Wind Velocity) Acclration Sismique (Seismic Acceleration) Matire Robe (Shell Material) Matire Fond (Bottom Material) Matire Tle Toit (Roof Plate Material) Matire Charpente (Roof Structure Material) 50C -5C NA NA 200kg/m 180km/h 0.1g A283 GR C A283 GR C A283 GR C S235JR GHN/99/M/G02-------/DS/502/A GHN99MG02-------EA005A GHN99MG02-------EA006A GHN00M-------PMFNA131A GHN90M-------K11DL100B GHN90M-------K11ES001B GHN00M--------MEES500A GHN00M--------GS140D GHN00M GS140D GHN00M----------GS120A
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Z1
Z2
ts2
ts1
Design Condition Definition 14 <-D: Nominal Tank Diameter (m) 13.5 <-H: Design Liquid Level (m) 1 <-G: Design Specific Gravity 3 <-Cs: Shell Corrosion Allowance (mm) 50 <-Tmax: Maximum Operating Temperature (C) -5 <-Tmin: Minimum Operating Temperature (C) 2.5 <-P: Design Pressure (kPa) Shell Courses Definition 6 <-n: Number of Shell Courses Shell Course Height Zi (m) 2.2 2.2 2.2 2.2 2.2 2.5 2.48 2.48 Nominal Shell Thickness tsi (mm) 10 9 8 8 6 6 8 8 Corro Allow Csi 3 3 3 3 3 3 3 3
No. 1 2 3 4 5 6 7 8 9 10 11 12
H1=Hm
Hm
Material Designation
ASTM A283 GR C [Killled Or Semikilled] ASTM A283 GR C [Killled Or Semikilled] ASTM A283 GR C [Killled Or Semikilled] ASTM A283 GR C [Killled Or Semikilled] ASTM A283 GR C [Killled Or Semikilled] ASTM A283 GR C [Killled Or Semikilled]
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Check of 1-Foot Method Applicability D 60m Check of Maximum Design Pressure P 18kPa Allowable Stresses Computation S d = Value From Table 3.2 [If T max <=90C] Sd = 2/3 Y x m [If T max >90C] Minimum Specified yield Strength Y (MPa) 205 205 205 205 205 205 205 205 #N/A #N/A #N/A #N/A Allowable Stress Allowable Stress for the Yield Strength for the design Hydrostatic Test Reduction Factor Condition Condition m Sd (MPa) St (MPa) NA NA NA NA NA NA NA NA #N/A #N/A #N/A #N/A 136.67 136.67 136.67 136.67 136.67 136.67 136.67 136.67 #N/A #N/A #N/A #N/A 154 154 154 154 154 154 154 154 #N/A #N/A #N/A #N/A OK OK OK
No.
1 2 3 4 5 6 7 8 9 10 11 12 Tmax 260C
Minimum Shell Thickness Computation 13.76 <-Hm: Modified Liquid Level (m)
Hm = H +
H i = Hm Z k
k =1 i
P 9.8G
tdi =
4.9 D ( H i 0.3) G
tti =
S di 4.9 D ( H i 0.3)
+ Csi
Sti
Design Shell Thickness tdi (mm) 9.75 8.65 7.55 6.44 5.34 4.23 0.00 0.00 0.00 0.00 0.00 0.00
5 6 tei = 8 10
No. 1 2 3 4 5 6 7 8 9 10 11 12
Shell Course Height Hi (m) 13.76 11.56 9.36 7.16 4.96 2.76 0.26 -2.22 -4.70 -4.70 -4.70 -4.70
Hydrostatic Shell Thickness tti (mm) 5.99 5.01 4.03 3.05 2.07 1.09 0.00 0.00 0.00 0.00 0.00 0.00
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tsi tsmi Allowable Maximum Shell Thickness Maximum Allowable Shell Thickness tmai (mm) 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 #N/A #N/A #N/A #N/A Nominal Shell Thickness tsi (mm) 10.00 9.00 8.00 8.00 6.00 6.00 8.00 8.00 0.00 0.00 0.00 0.00
OK
No. 1 2 3 4 5 6 7 8 9 10 11 12
Impact Test Requirement Minimum Allowable Temperature without Impact Test Tai (C) -8.92 -9.69 -10.46 -10.46 -12.00 -12.00 -10.46 -10.46 #N/A #N/A #N/A #N/A Status (No Impact Test is required) OK OK OK OK OK OK OK OK #N/A #N/A #N/A #N/A
No. No 1 2 3 4 5 6 7 8 9 10 11 12
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Shell Weight Computation Shell Course Height Zi (m) 2.20 2.20 2.20 2.20 2.20 2.50 0.00 0.00 0.00 0.00 0.00 0.00 Nominal Shell Thickness tsi (mm) 10.00 9.00 8.00 8.00 6.00 6.00 0.00 0.00 0.00 0.00 0.00 0.00 Course Weight Wi (kg) 7595.74 6836.17 6076.59 6076.59 4557.45 5178.92 0.00 0.00 0.00 0.00 0.00 0.00 Corroded Course Weight Wci (kg) 5317.02 4557.45 3797.87 3797.87 2278.72 2589.46 0.00 0.00 0.00 0.00 0.00 0.00
No. 1 2 3 4 5 6 7 8 9 10 11 12
36 321.46 <-Ws: Non Corroded Shell Weight (kg) 22 338.39 <-Wsc: Corroded Shell Weight (kg)
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Single-welded Butt Joint with Backing Strip Single-welded Full Fillet Lap Joint
tb
Z tb
Square or V Grooves
Square or V Grooves
tb
5 tb
50
Z5
min(25;5*tb)
14 3 9 -5 600
<-D: Nominal Tank Diameter (m) <-Cb: Bottom Plate Corrosion Allowance (mm) <-tb: Nominal Bottom Plate Thickness (mm) <-Tmin: Minimum Operating Temperature (C) <-rab: Distance inside shell and any lap-welded joint in the bottom (mm)
Bottom Plate Thickness Check 9 <-tbmin: Minimum Required Bottom Plate Thickness (mm) t bmin =6mm+C b tb tbmin Impact Test Requirement I <-Material Group -9.69 <-Ta: Minimum Allowable Temperature without Impact Test (C) Tmin Ta (No Impact Test is required) Bottom Plate Weight Computation 9 091.22 <-Wb: Non Corroded Bottom Plate Weight (kg) 6 060.81 <-Wbc: Corroded Bottom Plate Weight (kg) OK OK
tb
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pab ts1
Input Parameters
ASTM A283 GR C [Semikilled] ASTM A283 GR C [Semikilled]
rab
50
<-Annular Bottom Plate Material Designation <-Shell Plate Material Designation <-ts1: First Shell Course Thickness (mm) <-D: Nominal Tank Diameter (m) <-H: Design Liquid Level (m) <-G: Design Specific Gravity (m) <-Cab: Annular Bottom Plate Corrosion Allowance (mm) <-tab: Nominal Annular Bottom Plate Thickness (mm) <-rab: Distance inside shell and any lap-welded joint in the bottom (mm) <-pab: Outside projection outside the shell (mm) <-Tmin: Minimum Operating Temperature (C)
10 14 13.5 1 3 9 600 60 -5
Check of Annular Bottom Plate Thickness 90.55 <-h: Hydrostatic Test Stress in the First Shell Course (MPa)
h =
4.9 D ( H 0.3) t s1
OK
9 <-tabmin: Minimum Required Annular Bottom Plate Thickness (mm) tab tabmin Check of Annular Bottom Plate Inside Projection 600.00 <-rabmin: Minimum Distance inside shell and any lap-welded joint in the bottom (mm)
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Impact Test Requirement I <-Material Group -9.69 <-Ta: Minimum Allowable Temperature without Impact Test (C) Tmin Ta (No Impact Test is required) Annular Bottom Plate Weight Computation 2 144.60 <-Wab: Non Corroded Annular Bottom Plate Weight (kg) 1 429.74 <-Wabc: Corroded Annular Bottom Plate Weight (kg) OK
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Input Parameters
ASTM A283 GR C [Semikilled]
<-Roof Plate Material Designation <-D: Nominal Tank Diameter (m) <-: Angle of the cone elements to the horizontal (Deg) <-tr: Nominal Roof Plate Thickness (mm) <-Cr: Roof Plate Corrosion Allowance (mm)
14 9.46 5 0
Roof Plate Thickness Check 5 <-trmin: Minimum Required Roof Plate Thickness (mm) t rmin =5mm+C r tr trmin Roof Plate Weight Computation 6 125.41 <-Wr: Non Corroded Roof Plate Weight (kg) 6 125.41 <-Wrc: Corroded Roof Plate Weight (kg) OK
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14 <-D: Nominal Tank Diameter (m) 180 <-V: Wind Velocity (km/h) 50 <-Tmax: Maximum Operating Temperature (C) Shell Courses Definition 6 <-n: Number of Shell Courses Shell Course Height Zi (m) 2.2 2.2 2.2 2.2 2.2 2.5 Nominal Shell Thickness tsi (mm) 10 9 8 8 6 6
No. 1 2 3 4 5 6 7 8 9 10 11 12
Maximum Design Temperature Factor Computation 205 <-Y: Minimum Specified yield Strength (MPa) NA <-m: Yield Strength Reduction Factor 205 <-YT: Specified yield Strength at maximum Design Temperature (MPa) 1 <-k: Intermediate Wind Girder Reduction Factor at maximum Design Temperature Maximum Height of unstiffened Shell Computation 6 <-tsn: As ordered thickness of the top shell course (mm) 0.79 <-: Wind Modification Factor
= V
12.60 <-H1: Vertical Distance between intermediate wind girder and the top angle of the shell or the top wind girder of an open-top tank (m)
3
160
t H1 = 9.47t sn sn k D
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t Wtri = Z i sn t si
No. 1 2 3 4 5 6 7 8 9 10 11 12 Shell Course Height Zi (m) 2.2 2.2 2.2 2.2 2.2 2.5 0 0 0 0 0 0
Transposed width of Each Shell Course Wtri (mm) 0.61 0.80 1.07 1.07 2.20 2.50 0.00 0.00 0.00 0.00 0.00 0.00
Wtr = Wtri
i =1
12.60 <-H1: Vertical Distance between intermediate wind girder and the top angle of the shell or the top wind girder of an open-top tank (m) Wtr < H1 OK
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di Z6
6
150
Z5
Input
Flash Point 37.8C
<-Flash Point <-Qin: Liquid Inlet Flow Rate (m3/h) <-Qout: Liquid Outlet Flow Rate (m3/h) <-V: Tank Capacity (m3) <-Pi: Maximum Inlet Pressure (kPa) <-Pe: Maximum Vacuum Pressure (kPa) <-K: Head Loss Coefficient <-: Air Density (kg/m3) <-di: Vent Pipe Internal Diameter (mm)
In/Out Breathing Resulting from maximum Out/In flow of liquid from the tank 188.000 <-Qain: Air Inbreath Flow Rate (m3/h) 188.000 <-Qaout: Air Outbreath Flow Rate (m3/h)
In/Out Breathing Resulting From Thermal Effect 337.000 <-Qainth: Air Inbreath Flow Rate (m3/h) 202.000 <-Qaoutth: Air Outbreath Flow Rate (m3/h) 10 V 30 000m3 Maximum Out/In flow of liquid from the tank 525.000 <-Qe: Maximum Inbreath Flow Rate (m3/h) 390.000 <-Qi: Maximum Outbreath Flow Rate (m3/h) 0.011 <-A: Minimum Venting Area (m) OK
KQ 2 KQ 2 i e A = Max ; 2 Pe 2 Pi
0.019 <-An: Nominal Venting Area (m) An A OK
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Geometric Parameters 14 <-D: Nominal Tank Diameter (m) 13.5 <-H: Maximum Design Product Level (m) 7.66666667 <-tu: Equivalent Uniform Thickness of Tank Shell (mm) 5.97705314 <-Xs: Height from Bottom of the Tank Shell to Shell Center of Gravity (m) 14.0833333 <-Xr: Height from Bottom of the Tank Shell to Roof Center of Gravity (m) 6 <-ta: Corroded Thickness of the Annular Bottom Plate (mm) 60 <-ra: Annular Bottom Plate Outside Projection (mm) 0.7 <-Hfh: Net Free Height Between Maximum Liquid Level & Shell Top Angle (m) Shell Plate Parameters 6 <-n: Number of Shell Courses No. 1 2 3 4 5 6 7 8 9 10 11 12 Zk (mm)
2500 2500 2500 2500 2000 1500
tsk (mm)
10 9 8 6 6 6
Ck (mm)
3 3 3 3 3 3
Sk (MPa)
137 137 137 137 137 137
Ftyk (MPa)
205 205 205 205 205 205
<-Zk: Shell Course Height (mm) <-tsk: Nominal Shell Thickness (mm) <-Csk: Shell Course Corrosion Allowance (mm) <-Sk: Allowable Stress for the design Condition (MPa) <-Ftyk: Mnimum Specified Yield Strength of Shell Course (MPa) Seismic Parameters
Self-Anchored
0.1 <-SP: Design Level Peak Ground Acceleration (%g) 1.25 <-I: Seismic Importance Factor (Table E-5) Class E <-Site Class (Class A/B/C/D/E) Weight & Material Propperties Definition 110 223 <-Wf: Weight of Tank Bottom (N) 21 141 850 <-Wp: Total Weight of Tank Content (N) 73 605 <-Wr: Total Weight of Tank Roof (Plate, Structure, Roof Nozzle & Handrail) (N) 377 425 <-Ws: Total Weight of Tank Shell & Appurtenances (Shell, Ladder, Shell Nozzle & Platform) (N) 2.5 <P: Internal Design Pressure (kPa) 1 <G: Design Specific Gravity 1 000 <-: Density of Fluid (kg/m3) 200 000 <-E: Elastic Modulus of Tank Material (MPa) 205 <-Fy: Minimum Specified Yield Strength of Annular Bottom Plate (MPa)
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Impulsive Natural Period Computation 0.96 <-H/D: Maximum Design Liquid Level To Nominal Tank Diameter Ratio 6.15 <-Ci: Coefficient for Determining Impulsive Period of Tank System (Fig. E-1) 0.223 <-Ti: Natural Period of Vibration for Impulsive mode of Behavior (s)
Ti =
1 Ci H 2000 tu D
Ks =
3.90 <-Tc: Natural Period of the Convective (Sloshing) Mode of Behaviour of the Liquid (s)
Tc = 1.8K s D
Impulsive Spectral Acceleration Coefficients Computation 0.25 <-SS: Mapped Earthquake Spectral Response Acceleration Parameter at 0.2s (%g)
S S = 2.5S P
2.5 3.5 0.67 0.15 <-Fa: Acceleration-based Site Coefficient (at 0.2s Period) (Table E-1) <-Rwi: Force Reduction Coefficient for the Impulsive Mode (Table E-4) R E 4) <-Q: Scaling Factor <-Ai: Impulsive Design Response Spectrum Acceleration Coefficient (%g)
S1 = 1.25S P
3.425 2 4 0.685 <-Fv: Velocity-based Site Coefficient (at 1s Period) (Table E-2) <-Rwc: Force Reduction Coefficient for the Convective Mode (Table E-4) <-TL: Regional-dependent Transition Period for longer period Ground Motion (s) <-TS: Time Coefficient
TS =
Fv S1 Fa S S
1.5 <-K: Coefficient to Adjust the Spectral Acceleration for 5% to 0.5% 0.07 <-Ac: Convective Design Response Spectrum Acceleration Coefficient (%g)
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Design Loads Computation 16 362 226 <-Wi: Effective Impulsive Portion of the Liquid Weight (N)
5 034 222 <-Wc: Effective Convective (Sloshing) Portion of the Liquid Weight (N)
2 518 375 <-Vi: Design Base Shear due to Impulsive Component (N)
Vi = Ai (Ws + Wr + W f + Wi )
345 748 <-Vc: Design Base Shear due to Convective Component (N)
Vc = AcWc
2 541 998 <-V: Total Design Base Shear (N)
V = Ai2 + Ac2
Center of Action Computation (For Ring Wall Overturning Moment) 5.434 <-Xi: Height From Bottom of Tank Shell to the Center of Action of Lateral Impulsive Force (m)
Center of Action Computation (For Slab Overturning Moment) 7.590 <-Xis: Height From Bottom of Tank Shell to the Center of Action of Lateral Impulsive Force (m)
D 0.866 D H 0.375 1 + 1.333 1 H if 1.333 H tanh 0.866 D X is = H D D < 1.333 0.5 + 0.06 H if H H
10.108 <-Xcs: Height From Bottom of Tank Shell to the Center of Action of Lateral Convective Force (m)
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M rw = Ai (Wi X i + Ws X s + Wr X r ) + Ac (Wc X c )
2
M s = Ai (Wi X is + Ws X s + Wr X r ) + Ac (Wc X cs )
2
Vertical Seismic Acceleration Computation 0.058 <-Av: Vertical Seismic Acceleration Coefficient (%g)
Av = 0.35QFa S P
10 524 <-Fv: Vertical Seismic Up/Down Load (N)
Fv = 0.4 Av (Ws + Wr )
Dynamic Liquid Hoop Stresses Computation
2 Yk D D Yk Yk = H Z j 1.333 8.48 AGDH 0.5 tanh 0.866 if i H H j =1 H H 2 Yk Yk D 2 tk = t sk Ck N ik = 5.22 AGD 0.5 i if H < 1.33 & Yk < 0.75D 0.75D 0.75D N hk = 4.9GYk D 2.6 Ai GD 2 if D < 1.33 & Yk 0.75D H 2 3.68 ( H Yk ) 2 2 N hk + N ik + N ck + ( Av N hk ) 1.85 AcGD 2 cosh Tk = D tk N ck = 3.68H cosh STk = 1.33Sk D
k 1
No. 1 2 3 4 5 6 7 8 9 10 11 12
Yk (m)
13.5 11 8.5 6 3.5 1.5
tk (mm)
7 6 5 3 3 3
Tk (MPa)
145.60 140.38 132.80 159.48 95.25 43.28
<-Yk: Distance From Liquid Surface to Shell Course Bottom (m) <-tk: Corroded Shell Thickness (mm) <-Nik: Impulsive Hoop Membrane Force in Tank Shell (N/mm) <-Nck: Convective Hoop Membrane Force in Tank Shell (N/mm) <-Nhk: Product Hydrostatic Membrane Force (N/mm) <-Tk: Total Combined Hoop Stress in the Shell (MPa) < S : Allowable Tensile Stress For Seismic Load Case (MPa)
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Anchorage Requirement Check 0.977 <-Ge: Effective Specific Gravity Including Vertical Seismic Effects
Ge = G (1 0.4 Av )
30 882 <-wa: Force Resisting Uplift in Annular Region (N/m)
wrs =
Wr D
10 255 <-wt: Shell & Roof Weight Acting at Base of Shell (N/m)
wt =
Ws + Wrs D PD 4
wint =
J=
J > 1.54
M rw D ( wt (1 0.4 Av ) + wa 0.4wint )
2
OK
Anchor Load Computation 81 832 <-wAB: Design uplift Load On Anchors per Unit Circumferential Length (N/m)
U S = DwAB
Shell Compression Stresses Computation 15 <-c: Maximum Longitudinal Shell Compression Stress (MPa)
c = wt (1 + 0.4 Av ) +
1.273M rw D
1 1000t1
t1 GHD 2 83 if 44 t12 D Fc = 2 Min 83 t1 + 7.5 GH ; 0.5 F if GHD < 44 ty1 2.5 D t12
c Fc OK
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Tank Freeboard Check 0.137 <-Af: Acceleration Coefficient for Sloshing Wave Height Calculation (%g)
s = 0.5 DAf
0.673 <-Hf: Minimum Free Height (m)
H f = 0.7 s
Hf Hfh OK
Seismic Loading Computation 0.15 <-Ai: Impulsive Design Response Spectrum Acceleration Coefficient (%g) 0.058 <-Av: Vertical Seismic Acceleration Coefficient (%g) 10 524 <-Fv: Vertical Seismic Up/Down Load (N) 2 541 998 <-V: Total Design Base Shear (N) 14 141 514 <-Mrw: Ringwall Moment (Nm) 146 <-T1: First Shell Course Hoop Stress due To Seismic Loading & Product Weight (MPa) 3 599 166 <-US: Ring Wall Uplift Load due to Seismic & Dead Load (N)
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11- Analyse de la Stabilit Sous l'Effet du Vent (Stability Check Under Wind Load) Anchored Tank
Geometric Parameters 14 <-D: Nominal Tank Diameter (m) 13.5 <-H: Maximum Design Product Level (m) 6 <-ta: Corroded Thickness of the Annular Bottom Plate (mm) 7 <-t1: Corroded Thickness of First Shell Course (mm) Weight & Material Propperties Definition 73 605 <-Wr: Total Weight of Tank Roof (Plate, Structure, Roof Nozzle & Handrail) (N) 377 425 <-Ws: Total Weight of Tank Shell & Appurtenances (Shell, Ladder, Shell Nozzle & Platform) (N) 577 882 <-WT: Total Weight of Tank (N) 1 <G: Design Specific Gravity 180 <-V: Design Wind Speed (m/s) Wind Overturning Moment Computation 0.77 <-PC: Wind Pressure on Vertical Projected Areas of Cylindrical Surface (kPa)
V PC = 0.86 190
V P = 1.44 U 190
1 021 165 <-Mw: Wind Overturning Moment About Shell-to-Bottom Joint (Nm)
Mw =
HD 2 PC D 3 P U + 2 8
Wind Loading on Foundation 1.29 <-PU: Wind Pressure Uplift on Roof Surface (kPa) 1 021 165 <-Mw: Wind Overturning Moment About Shell-to-Bottom Joint (Nm) 795 804 <-Fvw: Wind Upward Vertical Loading (N) 145 881 <-Vw: Wind Horizontal Loading (N)
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t1 e c w
dh
k ta ra db
g f
Anchorage Parameters S275JR <-Anchor Bolt Material 265 <-Sya: Anchor Bolt Material Yield Strength (MPa) <S 206 <-Sy: First Shell Course Material Yield Strength (MPa) 1.5 <-Ca: Anchor Chair Corrosion Allowance (MPa) 13.5 <H: Design Liquid Level (m) 14 <-D: Nominal Tank Diameter (m) M30 <-Anchor Bolt Diameter 36 <-nA: Number of Equally-Spaced Anchors Around Tank Circumference 220 <-a: Top Plate Width (mm) 150 <-b: Top Plate Length (mm) 30 <-c: Top Plate Thickness (mm) 80 <-e: Anchor Bolt Eccentricity (mm) 120 <-g: Distance Between Vertical Plate (mm) 500 <-h: Chair Height (mm) 25 <-j: Vertical Plate Thickness (mm) 10 <-w: Weld Size (Leg Dimension) (mm) 6 <-ta: Corroded Thickness of the Annular Bottom Plate (mm) 60 <-ra: Annular Bottom Plate Outside Projection (mm) 7 <-t1: First Shell Course Corroded Thickness (mm) 5 <-th: Roof Plate Thickness (mm) 42 <-dh: Bolt Hole Diameter (mm) Seismic Load Parameters 10 524 <-Fv: Vertical Seismic Up/Down Load (N) 2 541 998 <-V: Total Design Base Shear (N) 14 141 514 <-Mrw: Ringwall Moment (Nm) 146 <-T1: First Shell Course Hoop Stress due To Seismic Loading & Product Weight (MPa) 3 599 166 <-US: Ring Wall Uplift Load due to Seismic & Dead Load (N) Wind Load Parameters 1 021 165 <-Mw: Wind Overturning Moment About Shell-to-Bottom Joint (Nm) M Shell to Bottom 795 804 <-Fvw: Wind Upward Vertical Loading (N) 145 881 <-Vw: Wind Horizontal Loading (N)
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Design Parameters 1.5 <P: Internal Design Pressure (kPa) 1 <G: Design Specific Gravity <Frangible Joint Design (Yes/No) No 0 <Pf: Failure Pressure (0 if None Frangible Joint Design) (kPa) 0 <Pt: Internal Test Pressure (kPa) 252 589 <-W1: Corroded Dead Load of Shell & Roof Excluding Roof Plate Weight (N) 313 857 <-W2: Corroded Dead Load of Shell & Roof (N) 389 763 <-W3: Dead Load of Shell & Roof Excluding Roof Plate Weight (N) Bolt Parameters Computation 30 <-db: Nominal Bolt Diameter (mm) 519 <-As: Bolt Nominal Stress Area (mm) db 25mm D/nA 3m Anchor Bolt Check OK OK
PABi =
No.
Ui nA
ABi =
PAi As
Ui (N) 0 0 0 0 0 PABi (N) 0 0 0 0 0 103 516 5 375 109 505 PAi (N) 0 0 0 0 0 137 535 8 063 137 535 ABi (MPa) 0 0 0 0 0 199 10 211
Net Uplift Formula U (N) (P-0.08th)D-W1 )D -W (Pt-0.08th)D-W1 (1.5Pf-0.08th)D-W3 (3Pf-0.08th)D-W3 4Mw/D-W2 4Mrw/D-W2 (P-0.08th)D+ 4Mw/D-W1 (P-0.08th)D+ 4Mrw/D-W1
1 2 3 4 5 6 7 8
Dead Weight & Internal Design Pressure P Dead Weight & Test Pressure
105 140 Sya Sya 0.8 Sya 0.8 Sya 140 0.8 Sya
Failure Pressure
Frangible Pressure
Dead Weight & Seismic Load Design Pressure, Dead Weight & Wind Load Design Pressure, Dead Weight & Seismic Load
<-Ui: Net Uplift (0 if Negative Value) (N) <-PABi: Anchor Design Load (N) <-PAi: Anchorage Attachment Design Load (N) <-ABi: Anchor Bolt Tensile Stress (MPa) <-ABi: Anchor Bolt Tensile Stress (MPa) <-SABi: Allowable Anchor Bolt Stress (MPa)
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Anchor Chair Parameters Computation 28.5 <-cc: Corroded Thickness of Anchor Chair Top Plate (mm)
cc = c Ca
23.5 <-jc: Vertical Plate Corroded Thickness (mm)
jc = j Ca
49 <-f: Distance from Outside of Top Plate to Edge of Hole (mm)
f = be b + ra 2 D 2
dh 2
k=
R=
Z=
Stbi =
No.
Load Case Dead Weight & Internal Design Pressure Dead Weight & Test Pressure
Formula
Value
1 2 3 4 5 6 7 8
Failure Pressure
Frangible Pressure
Dead Weight & Seismic Load Design Pressure, Dead Weight & Wind Load Design Pressure, Dead Weight & Seismic Load
<-Stbi: Anchor Chair Top Plate Bending Stress (MPa) <-SSi: Allowable Anchor Chair & Shell Stress (MPa)
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Si = S1i S2i
S1i = S2i
S1i (MPa) 135 132 132 132 132 165 135 165 S2i (MPa) 0 0 0 0 0 142 9 145
i =
PAi 2 w ( a + 2h )
Sbi (MPa) 0 0 0 0 0 162 9 162
{ 1 = { 2
135 132 132 132 132 23 126 21
1 bi + hi + 2
bi
( bi hi ) ( bi hi
SSi (MPa) 140 170 206 206 170 170 170 170
+ hi
Smaxi (MPa) 135 132 132 132 132 165 135 165
} ) + 4 }
2
+ 4 i2
2 i
No.
Si (MPa)
1 2 3 4 5 6 7 8
<-Sbi: Shell Bending Stress at Anchor Chair Junction (MPa) <-Shi: Hoop Stress at Anchor Chair Junction (MPa) <-i: Shear Stress at Anchor Chair Junction (MPa) <-S1i: First Principal Stress at Anchor Chair Junction (MPa) <-S2i: Second Principal Stress at Anchor Chair Junction (MPa) <-Si: Tresca Combined Stress at Anchor Chair Junction (MPa) <-Smaxi: Tresca Combined Stress at Anchor Chair Junction (MPa) <-SSi: Allowable Anchor Chair & Shell Stress (MPa) Vertical Side Plate Check 137 535 <-PAmi: Anchorage Attachment Maximum Design Load (N) 20 <-jmin: Minimum Vertical Plate Thickness (mm)
Page 25 sur 36
Weld Check
vi =
PAi 2 w ( a + 2h )
hi =
PAi e 2 w ( ah + 0.667h )
2 2 Ti = vi + hi
No.
SSi (MPa) 140 170 206 206 170 170 170 170
1 2 3 4 5 6 7 8
<-vi: Weld Vertical Stress (MPa) <-hi: Weld Horizontal Stress (MPa) <-i: Weld Total Stress (MPa) <-SSi: Allowable Anchor Chair & Shell Stress (MPa)
Page 26 sur 36
Dc
Main Geometric Parameters 14000 <-D: Nominal Tank Diameter (mm) 9.46 <-: Slope Angle (Deg) Compression Ring Parameters
tcr
tcr tcr
<-Dc: Compression Ring Outside Diameter (mm) <-tcr: Compression Ring Box Plate Thickness (mm) <-a: Compression Ring Box Width (mm) <-Compression Ring Material Designation <-Ecr: Compression Ring Material Young Modulus (MPa) <-Ycr: Compression Ring Minimum Yield Strength (MPa)
b=Dr/cos()
Dr
Page 27 sur 36
Shell Compression Ring Definition 5 <-tr: Nominal Roof Plate Thickness (mm) 0 <-Cr: Roof Plate Corrosion Allowance (mm) 6 <-ts: Nominal Shell Plate Thickness (mm) 3 <-Cs: Shell Plate Corrosion Allowance (mm) 20 <-r: Roof Plate Position (mm) L130x12 <-Shell Compression Ring Section S275JR <-Shell Compression Ring Material Designation 200 000 <-Eco: ShellCompression Ring Material Young Modulus (MPa) 235 <-Yco: Shell Compression Ring Minimum Yield Strength (MPa) Loadings Definition 45 <-DLs: Self Weight of Roof Structure (kg/m) 45 <-DL: Roof Plate Roof Accessories Weight (kg/m) 200 <-LL: Live Load on Roof (kg/m) 1.292 <-PU: Wind Pressure Uplift on Roof Surface (kPa) 0.058 <-Av: Vertical Seismic Acceleration Coefficient (%g) 2.5 <-Pi: Design Internal Pressure (kPa) 0.25 <-Pe: Design External Pressure (kPa) 0 <-Pt: Hydrostatic Test Pressure (kPa) Rafter Definition IPE180 <-Rafter Section 28 <-N: Total Number of Roof Rafter S235JR <-Rafter Material Designation 200 000 <-E: Rafter Material Young Modulus (MPa) 235 <-Y: Rafter Minimum Yield Strength (MPa) Main Rafter Characteristics 2 395 <-A: Rafter Section Area (mm) 180 <-Dr: Rafter Section Height (mm) 91 <-h: Rafter Section Width (mm) 8.00 <-tf : Rafter Flange Thickness (mm) 5.30 <-tw: Rafter Web Thickness (mm) 13 169 590 <-Ix: Rafter Moment of Inertia along x-axis (mm4) 1 008 504 <-Iy: Rafter Moment of Inertia along y-axis (mm4) 146 329 <-Zx: Rafter Modulus About x-axis (mm3) 22 165 <-Zy: Rafter Modulus About y-axis (mm3) 74 <-rx: Rafter Moment radius of Gyration along x-axis (mm) 21 <-ry: Rafter Moment radius of Gyration along y-axis (mm) 19 <-Wl: Rafter Unit Weight (kg/m) Rafter Parameters Computation 5 <-E: Vertical Seismic Down Load (kg/m)
tr
wh
ts
wc
tw Dr
E = Av ( DL + DLs )
6 387 <-L: Rafter Length (mm)
L=
D Dc 2cos ( )
Y 1.67
a =
tf
Page 28 sur 36
q2 i =
Dpi
N
q1i =
Dc pi
N
No.
Formula
Value
(a) Fluid and Internal DL+DLs-Pi Pressure (b) Hydrostatic Pressure (c) Wind & Internal Pressure (d) Wind & External Pressure (e-1) Gravity Loads DL+DLsPt DL+DLsPU-0.4Pi DL+DLsPU+0.4Pi DL+DLs+ LL+0.4Pe DL+DLs+ Pe+0.4LL DL+DLsE-0.4Pi
-1 617.10
882.90
1.39
0.14
1.37
0.14
0.23
0.02
-1 409.51
-2.21
-0.22
-2.18
-0.22
-0.36
-0.04
-309.51
-0.49
-0.05
-0.48
-0.05
-0.08
-0.01
2 944.90
4.63
0.46
4.56
0.46
0.76
0.08
1 917.70
3.01
0.30
2.97
0.30
0.50
0.05
(f) Seismic
-168.60
-0.26
-0.03
-0.26
-0.03
-0.04
0.00
<-pi: Design Load (N/m) <-q2i: Maximum Linear Load Applied on Rafter (N/mm) <-q1i: Minimum Linear Load Applied on Rafter (N/mm) <-q2ni: Maximum Normal Linear Load Applied on Rafter (N/mm) <-q1ni: Minimum Normal Linear Load Applied on Rafter (N/mm) <-q2ti: Maximum Compression/Tension linear load applied on Rafter (N/mm) <-q1ti: Minimum Compression/Tension Linear Load Applied on Rafter (N/mm)
Page 29 sur 36
bi =
M bi Zx
ci =
( q2ti + q1ti ) L
2A
i = bi + ci
No.
Load Case Designation (a) Fluid and Internal Pressure (b) Hydrostatic Pressure (c) Wind & Internal Pressure (d) Wind & External Pressure (e-1) Gravity Loads
bi (MPa) 37.24
ci (MPa) 0.89
i (MPa) 38.13
Check 1i a OK
3 607.01
3 905 383
26.69
0.49
27.18
OK
5 026.32
-4 750 095
32.46
0.78
33.24
OK
5 026.32
-1 043 059
7.13
0.17
7.30
OK
89.02
1.62
90.64
OK
3 607.01
8 482 675
57.97
1.06
59.03
OK
(f) Seismic
5 026.32
-568 196
3.88
0.09
3.98
OK
<-x0i: Abscisse of Maximum Moment (mm) <-Mbi: Maximum Moment due to Normal Loading on Rafter (Nmm) <-bi: Rafter Bending Stress (MPa) <-c: Rafter Compression/Tension Stress (MPa) <-i: Rafter due to combined bending & Compression/Tension Stress (MPa)
Page 30 sur 36
Rvi =
q1i + q2 i L 2
q L q Rhi = 1i + 2i 6 sin ( ) 3
No.
Load Case Designation (a) Fluid and Internal Pressure (b) Hydrostatic Pressure (c) Wind & Internal Pressure (d) Wind & External Pressure (e-1) Gravity Loads
fi (mm) 7.97
L/fi
801
4 872
10 776
-6.98
915
OK
-7 778
-17 203
6.95
919
OK
-1 708
-3 778
1.53
4 186
OK
16 250
35 943
-23.28
274
OK
10 582
23 406
-15.16
421
OK
(f) Seismic
-930
-2 058
0.83
7 683
OK
<-Rvi: Vertical Shell Reaction (N) <-Rhi: Radial Load on Compression Ring & Shell Stiffener (N) <-fi: Maximum Rafter Displacement (mm)
Page 31 sur 36
Compression Ring Parameters Computation 182 <-b: Compression Ring Box Height (mm)
b=
Dr cos ( )
I cry =
ba 3 ( b 2tcr )( a 2tcr ) 12
3 309 228 <-Zcry: Compression Ring Box Section Modulus Along y-Axis (mm )
Z cry =
ba 2 ( b 2tcr )( a 2tcr ) 4
360 N Dc a 2
Rc =
k2 = 1
cra =
Ycr 1.67
Page 32 sur 36
N pi =
Rhi 4sin 2
M pi =
Rhi Rc 2
k2 1 tan ( )
pi =
mi =
M pi Z cry
N pi Acr
Rhi N mi = 2sin ( )
M mi
R R 1 k = hi c 2 2 sin ( )
Npi (N) -19 924 M pi (Nmm) 255 101 Nmi (N) -20 050
M mi N + mi Z cry Acr
cri = Max ( pi ; mi )
M mi (Nmm) -445 398 pi (MPa) 4 mi (MPa) 5 cri (MPa) 5 Check cri cra OK
No.
Load Case Designation (a) Fluid and Internal Pressure (b) Hydrostatic Pressure (c) Wind & Internal Pressure (d) Wind & External Pressure (e-1) Gravity Loads
10 878
-139 280
10 947
243 177
OK
-17 366
222 354
-17 476
-388 222
OK
-3 813
48 826
-3 837
-85 248
OK
36 283
-464 565
36 513
811 115
OK
23 627
-302 522
23 777
528 193
OK
(f) Seismic
-2 077
26 597
-2 090
-46 438
OK
<-Npi: Axial Effort Applied to Compression Ring at Point Load (N) <-Mpi: Bending Moment Applied to Compression Ring at Point Load (Nmm) <-Nmi : Axial Effort Applied to Compression Ring at Mid Point (N) <-Mmi : Bending Moment Applied to Compression Ring at Mid Point (Nmm) <-pi: Compression Ring Bending & Axial Stress at Point Load (MPa) <-mi : Compression Ring Bending & Axial Stress at Mid Point (MPa) <-cri: Compression Ring Maximum Bending & Axial Stress (MPa)
Page 33 sur 36
trc
XRP r
wh
tsc XSP
42 579 <-R2: Length of the Normal to the Roof Measured from the Verical Centerline (mm)
R2 =
D 2sin ( )
wc = 0.6
130 4 720 000 3 000 94 1 075 282
D ( t s Cs ) 2
<-aS: L Shape Height (mm) <-IyS: L Shape Neutral Axis Moment of Inertia Along y-Axis (mm4) <-AS: L Shape Section Area (mm) <-XS: L Shape Neutral Position (mm) <-IyRP: Roof Plate Neutral Axis Moment of Inertia Along y-Axis (mm4)
wc
sin ( )
ARP = ( tr Cr ) wh
178 <-XRP: Roof Plate Neutral Position (mm)
X RP = aS r +
wh cos ( ) 2
3
196 <-IySP: Shell Plate Neutral Axis Moment of Inertia Along y-Axis (mm4)
I ySP =
wc ( ts Cs ) 12
Page 34 sur 36
ASP = ( ts Cs ) wc
132 <-XSP: Shell Plate Neutral Position (mm)
X SP = aS +
( t s Cs )
2
X co =
9 945 277 <-Iyco: Shell Compression Ring Moment of Inertia Along y-axis (mm4)
k2 o = 1
I yco Aco R 2
coa =
Yco 1.67
Page 35 sur 36
N poi =
Rhi 4 sin 2
M poi
R Rk 1 = hi 2 2 tan ( )
poi =
moi =
M poi Z coy
N poi Aco
N moi
Rhi = 2sin ( )
Load Case Designation
M moi =
Rhi R 1 k 2 2 sin ( )
M poi (Nmm) 2 834 460 Nmoi (N) -20 050
No.
(a) Fluid and Internal Pressure (b) Hydrostatic Pressure (c) Wind & Internal Pressure (d) Wind & External Pressure (e-1) Gravity Loads
10 878
-1 547 551
10 947
2 701 971
24
40
40
OK
-17 366
2 470 595
-17 476
-4 313 575
38
63
63
OK
-3 813
542 510
-3 837
-947 205
14
14
OK
36 283
-5 161 834
36 513
9 012 385
80
132
132
OK
23 627
-3 361 353
23 777
5 868 807
52
86
86
OK
(f) Seismic
-2 077
295 527
-2 090
-515 980
OK
<-Npoi: Axial Effort Applied to Outside Compression Ring at Point Load (N) <-Mpoi: Bending Moment Applied to Outside Compression Ring at Point Load (Nmm) <-Nmoi: Axial Effort Applied to Outside Compression Ring at Mid Point (N) <-Mmoi: Bending Moment Applied to Outside Compression Ring at Mid Point (Nmm) <-poi: Outside Compression Ring Bending & Axial Stress at Point Load (MPa) <-moi: Outside Compression Ring Bending & Axial Stress at Mid Point (MPa) <-coi: Outside Compression Ring Maximum Bending & Axial Stress (MPa)
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