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VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00

1. Objet...........................................................................................................................................2
2. Epaisseur Virole/fond .................................................................................................................3
3. Piquage tubulure penetrante dans l’épaisseur/virole ..................................................................3
4. Cône...........................................................................................................................................4
5. Piquage tubulure penetrante dans l’epaisseur/cône ...................................................................4
6. Modèle résultats détaillés ...........................................................................................................5

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 2 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00

1. Objet
Cette validation permet de s’assurer que le logiciel PV ELITE 2014 utilise bien la dernière version
du code ASME VIII en vigueur, à savoir l’ASME VIII div. 1 edition 2013.

Le but est de considérer des exemples de différentes parties sous pression et de comparer les
résultats fournis par PV ELITE à ceux calculés à la main conformément au code de calcul.

Pour chaque exemple nous considérons les conditions suivantes sans prendre en compte la
tolérance de fabrication ou bien la corrosion :

- Pression : 10 bar
- Température : 100°C
- Matière : SA106GrB. Ayant comme contrainte admissible à 20°C et à 100°C de 118 MPa
- Virole : OD = 508 mm / e = 10 mm

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 3 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00

2. Epaisseur Virole/fond
En accord avec l’annexe 1-1 and 1-4:

Elements PV ELITE 2014 ASME VIII Ecart


Virole 2.1455 2.1452 0%
Fond elliptique 2.1365 2.1362 0%

3. Piquage tubulure pénétrante dans l’épaisseur/virole


Le diamètre extérieur de la tubulure considerée est de 60.3 mm. Son épaisseur de 4 mm.

En accord avec l’annexe 1-10 :

Elements PV ELITE 2014 ASME VIII Ecart


Longueur limite virole (LR) 80 80 0%
Longueur limite tubulure (LH1) 17.977 17.977 0%
Longueur limite tubulure (LH2) 110 110 0%
Longueur limite tubulure (LH3) 80 80 0%
Longueur limite tubulure (LH) 17.977 17.977 0%
Longueur limite tubulure (LI1) 7.977 7.977 0%
Longueur limite tubulure (LI2) 10 10 0%
Longueur limite tubulure (LI3) 80 80 0%
Longueur limite tubulure (LI) 7.977 7.977 0%
Surface A1 800 800 0%
Surface A2 71.91 71.91 0%
Surface A3 31.91 31.91 0%
Surface A41 47.955 47.955 0%
Surface A42 0 0 0%
Surface A43 0 0 0%
Surface A5 0 0 0%
Surface AT 951.773 951.773 0%
Effort fN 208.6 208.59 0%
Effort fS 20497.2 20496 0%
Effort fY 6381 6380.6 0%
Sigma avg 28.461 28.461 0%
Sigma circ 24.4 24.4 0%
Contrainte primaire locale 32.5 32.5 0%
Pmax1 54.4 54.4 0%
Pmax2 48.4 48.4 0%
Pmax 48.4 48.4 0%

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 4 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00

4. Cône
En accord avec l’annexe 1-4 :

Elements PV ELITE 2014 ASME VIII Ecart


Cône 2.3707 2.3704 0%

5. Piquage tubulure pénétrante dans l’épaisseur/cône

Elements PV ELITE 2014 ASME VIII Ecart


Longueur limite virole (LR) 80 80 0%
Longueur limite tubulure (LH1) 17.977 17.977 0%
Longueur limite tubulure (LH2) 110 110 0%
Longueur limite tubulure (LH3) 80 80 0%
Longueur limite tubulure (LH) 17.977 17.977 0%
Longueur limite tubulure (LI1) 7.977 7.977 0%
Longueur limite tubulure (LI2) 10 10 0%
Longueur limite tubulure (LI3) 80 80 0%
Longueur limite tubulure (LI) 7.977 7.977 0%
Surface A1 800 800 0%
Surface A2 71.91 71.91 0%
Surface A3 31.91 31.91 0%
Surface A41 47.955 47.955 0%
Surface A42 0 0 0%
Surface A43 0 0 0%
Surface A5 0 0 0%
Surface AT 951.775 951.775 0%
Effort fN 208.6 208.59 0%
Effort fS 19326.3 19326.8 0%
Effort fY 6077.4 6380.6 0%
Sigma avg 26.912 26.912 0%
Sigma circ 25.663 25.663 0%
Contrainte primaire locale 28.2 28.2 0%
Pmax 62.9 62.9 0%

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 5 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00

6. Modèle résultats détaillés

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Cylindrical Shell From 10 To 20 SA-106 B , UCS-66 Crv. B at 100 °C

Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:


= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.000*136.5000)/(118.00*1.00+0.4*10.000)
= 1.1530 + 0.0000 = 1.1530 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 6 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00

Conical Section From 20 To 30 SA-106 B , UCS-66 Crv. B at 100 °C


Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:


= (P*Do)/(2*cos(a)*(S*E+0.4*P)) per Appendix 1-4 (e)
= (10.000*508.0000)/(2*0.9050*(118.00*1.00+0.4*10.00))
= 2.3707 + 0.0000 = 2.3707 mm

Cylindrical Shell From 30 To 40 SA-106 B , UCS-66 Crv. B at 100 °C

Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:


= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.000*254.0000)/(118.00*1.00+0.4*10.000)
= 2.1455 + 0.0000 = 2.1455 mm

Elliptical Head From 40 To 50 SA-106 B , UCS-66 Crv. B at 100 °C

Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:


= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (10.000*508.0000*1.000)/(2*118.00*1.00+2*10.000*(1.000-0.1))
= 2.1365 + 0.0000 = 2.1365 mm

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

INPUT VALUES, Nozzle Description: Piquage cone From : 20

Pressure for Reinforcement Calculations P 10.000 bar


Temperature for Internal Pressure Temp 100 °C

Shell Material SA-106 B


Shell Allowable Stress at Temperature S 118.00 N/mm²
Shell Allowable Stress At Ambient Sa 118.00 N/mm²

Inside Diameter of Cone at Nozzle Location D 368.40 mm


Cone Half Apex Angle Alpha 25.17 Degrees
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 325.0000 mm

User Entered Minimum Design Metal Temperature -28.89 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm²
Allowable Stress At Ambient Sna 118.00 N/mm²

Diameter Basis (for tr calc only) OD


Layout Angle 0.00 deg
Diameter 60.3000 mm.

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 7 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00

Size and Thickness Basis Actual


Actual Thickness tn 4.0000 mm

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 100.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 10.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\| |
\| |
|__|

Insert/Set-in Nozzle No Pad, with Inside projection

Reinforcement CALCULATION, Description: Piquage cone

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 60.300 mm.


Actual Thickness Used in Calculation 4.000 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Conical Transition, Tr [Int. Press]


= (P*D)/(2*cos(a)*(S*E-0.6*P)) Appendix 1-4(e)
= (10.00*(368.4012+2*0.0000))/( 2*0.9050*(118*1.00-0.6*10.00))
= 1.7338 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.00*30.1500)/(117*1.00+0.4*10.00)
= 0.2549 mm

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.2549 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 1.7338 mm
Wall Thickness tb1 = max(trb1, tr16b) = 1.7338 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 3.4200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 1.7338 , 1.5000 ) ]

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 8 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00
= 1.7338 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.2549 , 1.7338 )
= 1.7338 mm

Available Nozzle Neck Thickness = 4.0000 mm --> OK

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 4.000 - 0.000
= 4.000 mm

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 368.401/2 + 0.000
= 184.201 mm

Effective Length of Vessel Wall [LR]:


= 8 * t
= 8 * 10.000
= 80.000 mm

Thickness Limit Candidate [LH1]:


= t + 0.78 * sqrt( Rn * tn )
= 10.000 + 0.78 * sqrt( 26.150 * 4.000 )
= 17.977 mm

Thickness Limit Candidate [LH2]:


= Lpr1 + T
= 100.000 + 10.000
= 110.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 10.000 + 0.000 )
= 80.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ]
= min[ 17.977 , 110.000 , 80.000 )
= 17.977 mm

Thickness Limit Candidate, Inside [LI1]:


= 0.78 * sqrt( Rn * tn )
= 0.78 * sqrt( 26.150 * 4.000 )
= 7.977 mm

Nozzle Projection from the Inside of the Vessel Wall [Lpr2, LI2]:
= LI - c
= 10.000 - 0.000
= 10.000 mm

Thickness Limit Candidate, Inside [LI3]:


= 8 * ( t + te )
= 8 * ( 10.000 + 0.000 )
= 80.000 mm

Effective Nozzle Wall Length Inside the Vessel [LI]:


= min( LI1, LI2, LI3 )
= min( 7.977 , 10.000 , 80.000 )

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 9 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00
= 7.977 mm

Effective Vessel Thickness [teff]:


= t
= 10.000 mm

Determine Parameter [Lamda]:


= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (52.30 + 4.000 )/( sqrt((368.40 + 10.000 ) * 10.000 )) )
= 0.915

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 4.000 * 17.977
= 71.910 mm²

Area Contributed by the Nozzle Inside the Vessel Wall [A3]:


= ( tn - c ) * L1
= ( 4.000 - 0.000 ) * 7.977
= 31.910 mm²

Area Contributed by the Inside Fillet Weld [A43]:


= 0.5 * Leg43^(2)
= 0.5 * 0.000^(2)
= 0.000 mm²

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg41^(2) - Area cut by thickness limit
= 0.5 * 10.000^(2) - 2.045
= 47.955 mm²

Effective Radius for non-radial Nozzles in Cones [Rnc]:


= Rn / cos( alpha )
= 26.150/cos( 25.174 )
= 28.894 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 118.004 * 1.000
= 177.0 N/mm²

Determine Force acting on the Nozzle [fN]:


= P * Rn( LH - t )
= 10.000 * 26.150 ( 17.977 - 10.000 )
= 208.6 N

Determine Force acting on the Nozzle on the Cone [fS]:


= P/cos(alpha)[Reff+(LR+tn+Rnc)/2)*sin(alpha)](LR+tn)
= 10.000/0.91[184.20+(80.00+4.000+28.9)/2)*0.43](80.00+4.000)
= 19326.3 N

Discontinuity Force from Pressure [fY]:


= P * (Reff + 0.5 * Rnc * sin(alpha)) * Rnc/cos(alpha)
= 10.000 * (184.20 + 0.5 * 28.89 * 0.425 ) * 28.89/0.905
= 6077.4 N

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 208.621 + 19326.312 + 6077.447 )/951.773
= 26.912 N/mm²

Circumferential Membrane Stress [SigmaCirc]:


= P * ( Reff + ( LR + tn + Rnc ) * sin(Alpha))/( teff * cos(alpha) )

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 10 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00
= 10.000*(184.20+(80.00+4.000+28.89)*0.425)/(10.000*0.905)
= 25.663 N/mm²

Cone Length Term [Lc]:


= LR + tn + Rnc
= 80.000 + 4.000 + 28.894
= 112.894 mm

Area Resisting Pressure [Ap]:


= Rn(LH - t ) + [(Reff + ( LR + tn + Rnc)/2)sin(alpha)] *
(LR+tn)/cos(alpha) + Rnc(Reff + 0.5*Rnc*sin(alpha))/cos(alpha)
= 26.150(17.977-10.000)+[(184.201+(80.00+4.000+28.894)/2)0.425]*
(80.000+4.000)/0.905+28.894(184.201+28.894*0.425)/0.905
= 25610.8 mm²

Maximum Allowable Working Pressure for the Cone/Nozzle Junction [Pmax]:


= Sallow/[(2(Ap/AT)-(Reff+(LR+tn+Rnc)sin(alpha)/(teff*cos(alpha))]
= 177/[(2(25610/951)-(184.20+(80.00+4.00+28.89)0.43/(10.00*0.91)]
= 62.9 bar

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 26.912 - 25.663 , 25.663 )
= 28.2 N/mm²

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 177.01 N/mm²
Local Primary Membrane Stress PL 28.16 N/mm²
Maximum Allowable Working Pressure Pmax 62.85 bar

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 42.648 bar

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

INPUT VALUES, Nozzle Description: Piquage virole From : 30

Pressure for Reinforcement Calculations P 10.000 bar


Temperature for Internal Pressure Temp 100 °C

Shell Material SA-106 B


Shell Allowable Stress at Temperature S 118.00 N/mm²
Shell Allowable Stress At Ambient Sa 118.00 N/mm²

Inside Diameter of Cylindrical Shell D 488.00 mm


Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 949.9999 mm

User Entered Minimum Design Metal Temperature -28.89 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm²
Allowable Stress At Ambient Sna 118.00 N/mm²

Diameter Basis (for tr calc only) OD


Layout Angle 0.00 deg

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 11 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00
Diameter 60.3000 mm.

Size and Thickness Basis Actual


Actual Thickness tn 4.0000 mm

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 100.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 10.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\| |
\| |
|__|

Insert/Set-in Nozzle No Pad, with Inside projection

Reinforcement CALCULATION, Description: Piquage virole

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 60.300 mm.


Actual Thickness Used in Calculation 4.000 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*244.0000)/(118*1.00-0.6*10.00)
= 2.0786 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.00*30.1500)/(118*1.00+0.4*10.00)
= 0.2547 mm

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.2547 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 2.0786 mm
Wall Thickness tb1 = max(trb1, tr16b) = 2.0786 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 3.4200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 2.0786 , 1.5000 ) ]

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 12 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00
= 2.0786 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.2547 , 2.0786 )
= 2.0786 mm

Available Nozzle Neck Thickness = 4.0000 mm --> OK

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 4.000 - 0.000
= 4.000 mm

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 488.000/2 + 0.000
= 244.000 mm

Effective Length of Vessel Wall [LR]:


= 8 * t
= 8 * 10.000
= 80.000 mm

Thickness Limit Candidate [LH1]:


= t + 0.78 * sqrt( Rn * tn )
= 10.000 + 0.78 * sqrt( 26.150 * 4.000 )
= 17.977 mm

Thickness Limit Candidate [LH2]:


= Lpr1 + T
= 100.000 + 10.000
= 110.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 10.000 + 0.000 )
= 80.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ]
= min[ 17.977 , 110.000 , 80.000 )
= 17.977 mm

Thickness Limit Candidate, Inside [LI1]:


= 0.78 * sqrt( Rn * tn )
= 0.78 * sqrt( 26.150 * 4.000 )
= 7.977 mm

Nozzle Projection from the Inside of the Vessel Wall [Lpr2, LI2]:
= LI - c
= 10.000 - 0.000
= 10.000 mm

Thickness Limit Candidate, Inside [LI3]:


= 8 * ( t + te )
= 8 * ( 10.000 + 0.000 )
= 80.000 mm

Effective Nozzle Wall Length Inside the Vessel [LI]:


= min( LI1, LI2, LI3 )
= min( 7.977 , 10.000 , 80.000 )

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 13 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00
= 7.977 mm

Effective Vessel Thickness [teff]:


= t
= 10.000 mm

Determine Parameter [Lamda]:


= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (52.30 + 4.000 )/( sqrt((488.00 + 10.000 ) * 10.000 )) )
= 0.798

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( Lamda/4, 1 )
= 10.000 * 80.000 * max( 0.798/4, 1 )
= 800.000 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 4.000 * 17.977
= 71.910 mm²

Area Contributed by the Nozzle Inside the Vessel Wall [A3]:


= ( tn - c ) * L1
= ( 4.000 - 0.000 ) * 7.977
= 31.910 mm²

Area Contributed by the Inside Fillet Weld [A43]:


= 0.5 * Leg43^(2)
= 0.5 * 0.000^(2)
= 0.000 mm²

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg41^(2) - Area cut by thickness limit
= 0.5 * 10.000^(2) - 2.045
= 47.955 mm²

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 800.000+1.000(71.910+31.910)+47.955+0.000+0.000
= 951.773 mm²

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 118.004 * 1.000
= 177.0 N/mm²

Determine Force acting on the Nozzle [fN]:


= P * Rn( LH - t )
= 10.000 * 26.150 ( 17.977 - 10.000 )
= 208.6 N

Determine Force acting on the Shell [fS]:


= P * Reff( LR + tn )
= 10.000 * 244.000 ( 80.000 + 4.000 )
= 20497.2 N

Discontinuity Force from Internal Pressure [fY]:


= P * Reff * Rnc
= 10.000 * 244.000 * 26.150
= 6381.0 N

Area Resisting Internal Pressure [Ap]:


= Rn( LH - t ) + Reff( LR + tn + Rnc )

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34
Page 14 sur 14

VALIDATION
PV ELITE 2014 - COADE
Sujet / Projet : Validation du logiciel PV ELITE 2014 Affaire N° : -
Etablie par : Sébastien SCHLESSER Client : ONEX
Date :04/02/15 Révision : 00
= 26.150 ( 17.977 - 10.000 ) + 244.000 ( 80.000 + 4.000 + 26.150 )
= 27085.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 177.006/( 2 * 27085.209/951.773 - 244.000/10.000 )
= 54.4 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Reff]
= 118.004 [10.000/244.000 ]
= 48.4 bar

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 54.430 , 48.355 )
= 48.355 bar

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 208.621 + 20497.229 + 6380.983 )/951.773
= 28.462 N/mm²

General Primary Membrane Stress [SigmaCirc]:


= P * Reff / teff
= 10.000 * 244.000/10.000
= 24.4 N/mm²

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 28.462 - 24.404 , 24.404 )
= 32.5 N/mm²

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 177.01 N/mm²
Local Primary Membrane Stress PL 32.52 N/mm²
Maximum Allowable Working Pressure Pmax 48.36 bar

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 47.195 bar

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

Ce document est une note d'information, il n'a pas valeur de note de calcul
BCTE – 10 Ruelle des Princes – 95440 Ecouen
Tél : 01.39.87.09.66 – port : 06.78.06.26.34

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