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e Epaisseur
Epaisseur admise
ea
(2), (4)
Epaisseur utile
eu
(2), (3), (5)
Surépaisseur de corrosion
c
(2), (3), (6)
Epaisseur nominale
en
(2), (3)
em Epaisseur mesurée
eac Epaisseur actuelle consommable
Epaisseur de retrait
eretrait
'(8)
Notes :
(1) : Abréviation proposée
(2) : Vient du CODAP 2000
(3) : Vient du British Standard
(4) : Peu utilisé dans le langage courant
(5) : Remarque : dans le langage maintenance inspection nous utilisions « l’épaisseur de calcul : e calcul » avec les
approximations suivantes ecalcul = eu = emin = ea
(6) : Souvent = 3 mm pour un appareil à pression résultant d’une DVR habituelle de 30 ans avec une Vc = 0,1mm/an
(7)
(7) : Vc : abréviation de « vitesse de corrosion »
(8) : GS PVV 112 introduit la notion d’épaisseur de retrait, toutefois un complément d’étude spécifique à chaque cas
de sous épaisseur (uniforme, localisée) doit être mené. Remarque : les codes admettent, sous conditions, des sous
épaisseur localisées.
Compléments pour les tuyauteries :
Lorsqu’il n’existe pas pour les tuyauteries de notes de calcul spécifiques (lesquelles réfèrent alors aux dénominations
ci-dessus), les termes employés se prêtent à des confusions supplémentaires liées à la coexistence de 2 conditions
d’études, celles de fonctionnement spécifique (pression de réglage de l’organe de sécurité) et celles relatives à la
classe (exemple de classe : A, B, D, F … respectivement 125#, 150#, 300#, 600#, ...).
En règle générale les épaisseurs ci dessus sont applicables aux tuyauteries en utilisant pour les calculs les valeurs des
couples pression/température de la classe correspondantes à la température maxi d’utilisation de la ligne.
Il est rappelé :
- que les coudes, lyres, supports, doivent être en nombre suffisant et d’une efficacité avérée car les règles générales
s’affranchissent des contraintes de flexion, de torsion, contraintes combinées.
- Que les valeurs résultantes des calculs généraux ne peuvent inclure les cas de dégradation spécifiques telles que
par exemple la tenue à fatigue mécanique (couples cycles/contraintes).
Les cas particuliers nécessitent des calculs spécifiques.
Abv Désignation
Epaisseur nominale
en
(9)
Notes :
(1) : Abbrevation suggested
(2) : Come from CODAP 2000
(3) : Come from British standard
ant (4) : Not much used in life language
intenance inspection nous utilisions « l’épaisseur de calcul : e calcul » avec les (5) : Comment : in maintenance inspection language
= emin = ea figure as follow tcalcul = tc = tmin = ta
eil à pression résultant d’une DVR habituelle de 30 ans avec une Vc = 0,1mm/an (6) : Often = 3 mm for a pressure vessel as a result o
(7) : Cr : abbreviation of « corrosion rate »
corrosion » (8) : GS PVV 112 instroduce the slightest idea of the
d’épaisseur de retrait, toutefois un complément d’étude spécifique à chaque cas be conduct for each case of thinning (smoth, localise
e) doit être mené. Remarque : les codes admettent, sous conditions, des sous
Additional informations for pipes :
eries de notes de calcul spécifiques (lesquelles réfèrent alors aux dénominations When there is no specific calculation note for pipe (w
rêtent à des confusions supplémentaires liées à la coexistence de 2 conditions rise to additional confusions link to the coexistence o
spécifique (pression de réglage de l’organe de sécurité) et celles relatives à la (set pressure of the safety valve) and the one in relati
… respectivement 125#, 150#, 300#, 600#, ...). 150#, 300#, 600#, ...).
essus sont applicables aux tuyauteries en utilisant pour les calculs les valeurs des In general, thickness defined here above could be us
classe correspondantes à la température maxi d’utilisation de la ligne. pressure/temperature tabulation of the rating corres
It is reminded :
vent être en nombre suffisant et d’une efficacité avérée car les règles générales - that elbows, lyres, supports should be in sufficient n
exion, de torsion, contraintes combinées. include flexion, torsion, combined stesses.
uls généraux ne peuvent inclure les cas de dégradation spécifiques telles que - That result values from general calculations can’t in
nique (couples cycles/contraintes). to mecanical fatigue (couples cycles/stresses).
alculs spécifiques. Particular cases require specific calculations.
Thickness
Minimum thickness
(2), (3)
Allowable thickness
(2), (4)
Corrosion allowance
(2), (3), (6)
Unspecified margin
(3), (4)
Nominal thickness
(2), (3)
Manufacture thickness
Measured thickness
Actual consumable thickness
Alarm thickness
Ultimate thickness
'(8)
Notes :
(1) : Abbrevation suggested
(2) : Come from CODAP 2000
(3) : Come from British standard
(4) : Not much used in life language
(5) : Comment : in maintenance inspection language we were using « the calculation thickness : t calcul » with approximate
figure as follow tcalcul = tc = tmin = ta
(6) : Often = 3 mm for a pressure vessel as a result of a usual remaining life of 30 years with a Cr = 0,1 mm/year. (7)
(7) : Cr : abbreviation of « corrosion rate »
(8) : GS PVV 112 instroduce the slightest idea of the retirement thickness, nevertheless an additional specific study must
be conduct for each case of thinning (smoth, localised). Comment : Codes accept localised thinning under conditions.
Additional informations for pipes :
When there is no specific calculation note for pipe (which will refer then to denomination above), terms employed give
rise to additional confusions link to the coexistence of 2 analysis schemes, the one in relation with specific operating range
(set pressure of the safety valve) and the one in relation with rating (example of rating : A, B, D, F … respectively 125#,
150#, 300#, 600#, ...).
In general, thickness defined here above could be used for pipe if, for calculation, values come from the couple of
pressure/temperature tabulation of the rating corresponding to the maximum operating temperature of the pipe.
It is reminded :
- that elbows, lyres, supports should be in sufficient number and with proved efficiency because general rules don’t
include flexion, torsion, combined stesses.
- That result values from general calculations can’t include specific failure cases as, for example, the behaviour in regard
to mecanical fatigue (couples cycles/stresses).
Particular cases require specific calculations.
Designation
Nominal thickness
(9)
Threading allowance
(9)
Notes :
(9) : Also adressed in GS PVV 112
Definition
Is very close to the one above, qualified for the case of none
straightly calculated thickness but rather than a verification
calculation.
For example : used in an iterative manner to optimized heat
exchanger tubular plate thickness.
Nominal thickness asked for in the raw product purchase order, for
the manufacture of a part of equipment.
Is the merchant plate thickness equal or immediatly above the
design thickness.
This value is written on drawing, on calculation notes, on sub-order
of plates.
In the example here-before the plate immediately above 13,6 mm
is 15 mm
ection language we were using « the calculation thickness : t calcul » with approximate
sel as a result of a usual remaining life of 30 years with a Cr = 0,1 mm/year. (7)
ate »
est idea of the retirement thickness, nevertheless an additional specific study must
smoth, localised). Comment : Codes accept localised thinning under conditions.
note for pipe (which will refer then to denomination above), terms employed give
e coexistence of 2 analysis schemes, the one in relation with specific operating range
the one in relation with rating (example of rating : A, B, D, F … respectively 125#,
ove could be used for pipe if, for calculation, values come from the couple of
he rating corresponding to the maximum operating temperature of the pipe.
be in sufficient number and with proved efficiency because general rules don’t
sses.
ulations can’t include specific failure cases as, for example, the behaviour in regard
tresses).
ations.
Is a fixed value function of the nominal diameter and the pipe rating
for the standard sizes.
hoop stress
ca
Corrosion allowance
Min c1 td
Tolerance at manufacture
Min c1 td
Tolerance at manufacture
um
tn
Standard schedule ≥ td
Nominale thickness = tn
Max c1 tm
Favourable tolerance
tac
Actual consumable
thickness
td
c2
td
c2
tn
tm
ming
Warning :
3
4
8
9
10
This document is not for people who didn't attend a training on co
usage. It intends to be usefull for analysis and would be very accur
cases, therefore is not appicable for 20%. Do not hesitate to ask fo
of doubt.
Current calculations are for piping designed upon ASME B31.3
Current calculations are for internal pressure only; if vacuum or ex
user is to refer to genuine calculation note
The external efforts (flexibility) are not taken in account, user is re
check within affiliate documentation whether a dedicated calculati
not
Current calculations are for straigth length of piping
Presence of Stainless steel is kept (with schedule 5s, 10S, 40S and 8
be very usefull except in case of erosion.
Current calculation do not encomparsses specific calculation such T
20°C or over 93°C for pipe of nominal diameter over 200mm , neith
nock effect at claws, cluster of claws, ...
The criteria for localized thinning is not part of this current file, user
refer to either fitness for service code i.e. API 579 RP and GM EP PV
element calculation
The calculation sheet use formulas and not VBmacro, to keep a bac
using this file is recommended
See the example sheet
DW/PRF/GSA/Yves Furmanowski
Tk0 Nominal thickness
Tk1 Tk without predicted consumption
Tk2 St § 5.2.2.3 de GS PVV 112
Tk3 Tk consumption of 1/2 nominal thickness
Tk4 Tk mechanical damage (empirical value)
Tk5 Tk (B31,3) at Rating pressure at ambient
Tk6 Tk (B31,3) at Rating Pressure at Rating Temp
Tk7 Tk (B31,3) at MAWP at MAWT
Tk8 Tk (B31,3) at Working condition
To be filled Manual
To be filled Liste
Result of calculation and/or reported from tables
2"-HC-2003-B01 Nominal diameter (Dn) (mm)
Mechanical allowance (c1) (%)
Nominal thickness (tn) (mm)
API SPEC 5L GRADE B PSL 2 Test tn < Dn/6 (True/False)
Y factor (if true and MAWT < 482°C, Y factor = 0,4)
User could overide the grey value (as example the thickness in I4 when not resulting from a schedule) but the formula disappear. Sugg
60.3
0
5.54
True
0.4
criteria
413.7
241.3
137.9
137.9
137.9
137.9
For Alert
0.00
2.77
2.00
0.33
Alert
2.77
c1 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
St § 5.2.2.3 de GS PVV 112 1 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.3 2.8
mension of ASA standard, seamless and welded steel pipe (mm)
14 16 18 20 24 26 28 30 32 34 36 38 40 42
355.6 406.4 457.2 508 609.6 660.4 711 762 812.8 836.6 914.4 965 1016 1067
3.96 4.19 4.19 4.78 5.54 6.35
4.78 4.78 4.78 5.54 6.35 7.92
6.35 6.35 6.35 6.35 6.35 7.92 7.92 7.92 7.92 7.92 7.92
7.92 7.92 7.92 9.52 9.52 12.7 12.7 12.7 12.7 12.7 12.7
9.52 9.52 11.13 12.7 14.27 15.88 15.88 15.88 15.88 15.88
9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52
12.5 12.5 8 8 8 8 8 8 8 8 8 8 8 8
2.8 3.1 3.1 3.1 3.1 3.8 3.8 3.8 3.8 3.8 3.8 4.6 4.6 4.6
44 46 48 56 60
1118 1168 1219 1422 1524
8 8 8 8 8
DW/PRF/GSA/Yves Furmanowski
Tk0 Nominal thickness
Tk1 Tk without predicted consumption
Tk2 St § 5.2.2.3 de GS PVV 112
Tk3 Tk consumption of 1/2 nominal thickness
Tk4 Tk mechanical damage (empirical value)
Tk5 Tk (B31,3) at Rating pressure at 20°C
Tk6 Tk (B31,3) at Rating Pressure at Rating Temp
Tk7 Tk (B31,3) at MAWP at MAWT
Tk8 Tk (B31,3) at Working condition
To be filled Manual
See sheet : "B31-3-Y_E",
To be filled Liste then E=0,95 however
Result of calculation could
and reported from also remain 1 (as
tables
RT100%)
6"-HG-TO-21-038-B03 Nominal diameter (Dn) (mm)
Mechanical allowance (c1) (%)
Nominal thickness (tn) (mm)
API SPEC 5L GRADE B PSL 2 Test tn < Dn/6 (True/False)
Y factor (if true and MAWT < 452°C, Y factor = 0,4)
: "B31-3-Y_E",
95 however
remain 1 (as
457.2
0
9.52
True
0.4
criteria
413.7
241.3
137.9
137.9
137.9
137.9
For Alert
0.00
4.76
2.00
0.61
Alert
4.76
Refer to Pazflor spec, as
thicknesses are not as per
GS EP PVV 112