Vous êtes sur la page 1sur 211

(-& 

2SHUDWLQJLQVWUXFWLRQV G


 (-&
(-&
(-&

Downloaded from www.Manualslib.com manuals search engine


'HFODUDWLRQRI&RQIRUPLW\

-XQJKHLQULFK$*)ULHGULFK(EHUW'DPP+DPEXUJ*HUPDQ\
0DQXIDFWXUHURUDJHQWDFWLQJLQWKH(XURSHDQ8QLRQ

0RGHO 2SWLRQ 6HULDOQR <HDURI


PDQXIDFWXUH
(-&
(-&
(-&

$GGLWLRQDOLQIRUPDWLRQ

2QEHKDOIRI

'DWH

G(&'HFODUDWLRQRI&RQIRUPLW\

7KHXQGHUVLJQHGKHUHE\GHFODUHWKDWWKHSRZHUHGLQGXVWULDOWUXFNGHVFULEHGEHORZLQ
GHWDLOFRPSOLHVZLWKWKH(XURSHDQ'LUHFWLYHV(* 0DFKLQHU\'LUHFWLYH DQG
(8 (OHFWURPDJQHWLF&RPSDWLELOLW\(0& LQFOXGLQJDPHQGPHQWVDVZHOODV
WKHOHJLVODWLYHGHFUHHWRLQFRUSRUDWHWKHGLUHFWLYHVLQQDWLRQDOODZ7KHVLJQDWRULHVDUH
LQHDFKFDVHLQGLYLGXDOO\DXWKRULVHGWRFRPSLOHWKHWHFKQLFDOGRFXPHQWV
(1


Downloaded from www.Manualslib.com manuals search engine
(1


Downloaded from www.Manualslib.com manuals search engine
)RUHZRUG
1RWHVRQWKHRSHUDWLQJLQVWUXFWLRQV

7KH SUHVHQW 25,*,1$/ 23(5$7,1* ,16758&7,216 DUH GHVLJQHG WR SURYLGH


VXIILFLHQWLQVWUXFWLRQIRUWKHVDIHRSHUDWLRQRIWKHLQGXVWULDOWUXFN7KHLQIRUPDWLRQLV
SURYLGHGFOHDUO\DQGFRQFLVHO\7KHFKDSWHUVDUHDUUDQJHGE\OHWWHUDQGWKHSDJHVDUH
QXPEHUHGFRQWLQXRXVO\

7KHRSHUDWRUPDQXDO GHWDLOV GLIIHUHQWLQGXVWULDOWUXFNPRGHOV:KHQ RSHUDWLQJDQG


VHUYLFLQJ WKH LQGXVWULDO WUXFN PDNH VXUH WKDW WKH SDUWLFXODU VHFWLRQ DSSOLHV WR \RXU
WUXFNPRGHO

2XU WUXFNV DUH VXEMHFW WR RQJRLQJ GHYHORSPHQW :H UHVHUYH WKH ULJKW WR DOWHU WKH
GHVLJQHTXLSPHQWDQGWHFKQLFDOIHDWXUHVRIWKHV\VWHP1RJXDUDQWHHRISDUWLFXODU
IHDWXUHV RI WKH WUXFN VKRXOG WKHUHIRUH EH DVVXPHG IURP WKH SUHVHQW RSHUDWLQJ
LQVWUXFWLRQV
6DIHW\QRWLFHVDQGWH[WPDUNXSV

6DIHW\ LQVWUXFWLRQV DQG LPSRUWDQW H[SODQDWLRQV DUH LQGLFDWHG E\ WKH IROORZLQJ
JUDSKLFV

'$1*(5

,QGLFDWHVDQH[WUHPHO\KD]DUGRXVVLWXDWLRQ)DLOXUHWRFRPSO\ZLWKWKLVLQVWUXFWLRQZLOO
UHVXOWLQVHYHUHLUUHSDUDEOHLQMXU\DQGHYHQGHDWK

:$51,1*
,QGLFDWHV DQ H[WUHPHO\ KD]DUGRXV VLWXDWLRQ )DLOXUH WR FRPSO\ ZLWK WKLV LQVWUXFWLRQ
PD\UHVXOWLQVHYHUHLUUHSDUDEOHLQMXU\DQGHYHQGHDWK

&$87,21
,QGLFDWHVDKD]DUGRXVVLWXDWLRQ)DLOXUHWRFRPSO\ZLWKWKLVLQVWUXFWLRQPD\UHVXOWLQ
VOLJKWWRPHGLXPLQMXU\

NOTE

,QGLFDWHV D PDWHULDO KD]DUG )DLOXUH WR FRPSO\ ZLWK WKLV LQVWUXFWLRQ PD\ UHVXOW LQ
PDWHULDOGDPDJH

Z 8VHGEHIRUHQRWLFHVDQGH[SODQDWLRQV

t ,QGLFDWHVVWDQGDUGHTXLSPHQW
o ,QGLFDWHVRSWLRQDOHTXLSPHQW
(1


Downloaded from www.Manualslib.com manuals search engine
&RS\ULJKW

&RS\ULJKWRIWKHVHRSHUDWLQJLQVWUXFWLRQVUHPDLQVZLWK-81*+(,15,&+$*

-XQJKHLQULFK$NWLHQJHVHOOVFKDIW

)ULHGULFK(EHUW'DPP
+DPEXUJ*HUPDQ\

7HO  
ZZZMXQJKHLQULFKFRP

(1


Downloaded from www.Manualslib.com manuals search engine
&RQWHQWV

$ &RUUHFW8VHDQG$SSOLFDWLRQ  
 *HQHUDO 
 &RUUHFWDSSOLFDWLRQ 
 $SSURYHGDSSOLFDWLRQFRQGLWLRQV  
 ,QWHUQDO2SHUDWLRQ&RPELQHGZLWK%ULHI([WHUQDORU&ROG6WRUH2SHUDWLRQ
t  
 ,QWHUQDO2SHUDWLRQLQ&ROG6WRUHVZLWK&ROG6WRUH(TXLSPHQW o  
 3URSULHWRUUHVSRQVLELOLWLHV  
 $GGLQJDWWDFKPHQWVDQGRURSWLRQDOHTXLSPHQW  
% 7UXFN'HVFULSWLRQ  
 $SSOLFDWLRQ  
 7UXFNPRGHOVDQGUDWHGFDSDFLW\ 
 7UDYHOGLUHFWLRQGHILQLWLRQ 
 $VVHPEOLHVDQG)XQFWLRQDO'HVFULSWLRQ 
 $VVHPEO\2YHUYLHZ  
 )XQFWLRQDO'HVFULSWLRQ  
 7HFKQLFDO6SHFLILFDWLRQV  
 3HUIRUPDQFHGDWD  
 'LPHQVLRQV 
 :HLJKWV 
 7\UHW\SH 
 (1QRUPV 
 &RQGLWLRQVRIXVH 
 (OHFWULFDO5HTXLUHPHQWV 
 ,GHQWLILFDWLRQ3RLQWVDQG'DWD3ODWHV 
 ,QGLFDWLRQ3RLQWV  
 'DWDSODWH  
 7UXFNFDSDFLW\SODWH 
 :LQGORDGV 
& 7UDQVSRUWDQG&RPPLVVLRQLQJ  
 /LIWLQJE\FUDQH  
 7UDQVSRUW  
 8VLQJWKH7UXFNIRUWKH)LUVW7LPH  
' %DWWHU\6HUYLFLQJ5HFKDUJLQJ5HSODFHPHQW  
 6DIHW\5HJXODWLRQV*RYHUQLQJWKH+DQGOLQJRI/HDG$FLG%DWWHULHV  
 %DWWHU\W\SHV 
 ([SRVLQJWKHEDWWHU\ 
 &KDUJLQJWKHEDWWHU\  
 &KDUJLQJWKHEDWWHU\ZLWKDVWDWLRQDU\FKDUJHU 
 &KDUJLQJWKHEDWWHU\ZLWKDQRQERDUGFKDUJHU o  
 %DWWHU\UHPRYDODQGLQVWDOODWLRQ  
(1

 &KDQJLQJWKHEDWWHU\IURPWKHWRS  


 5HPRYLQJWKHEDWWHU\IURPWKHVLGH 


Downloaded from www.Manualslib.com manuals search engine
( 2SHUDWLRQ  
 6DIHW\5HJXODWLRQVIRUWKH2SHUDWLRQRI)RUNOLIW7UXFNV  
 'LVSOD\VDQG&RQWUROV 
 %DWWHU\GLVFKDUJHPRQLWRU 
 %DWWHU\GLVFKDUJHLQGLFDWRU  
 6WDUWLQJXSWKHWUXFN  
 &KHFNVDQG2SHUDWLRQVWR%H3HUIRUPHG%HIRUH6WDUWLQJ'DLO\:RUN  
 3UHSDULQJWKHWUXFNIRURSHUDWLRQ  
 &KHFNVDQGRSHUDWLRQVWREHFDUULHGRXWZKHQWKHWUXFNLVRSHUDWLRQDO  
 3DUNLQJWKHWUXFNVHFXUHO\  
 ,QGXVWULDO7UXFN2SHUDWLRQ  
 6DIHW\UHJXODWLRQVIRUWUXFNRSHUDWLRQ 
 (PHUJHQF\'LVFRQQHFW 
 $XWRPDWLFEUDNLQJ 
 7UDYHO 
 6ORZWUDYHO  
 6WHHULQJ  
 %UDNHV  
 /RDGKDQGOHUUDLVHORZHU  
 /LIWLQJWUDQVSRUWLQJDQGGHSRVLWLQJORDGV  
 8VHDVD/LIW:RUN7DEOH  
 7URXEOHVKRRWLQJ 
 7UXFNGRHVQRWVWDUW 
 /RDGFDQQRWEHOLIWHG  
 2SHUDWLQJWKHWUXFNZLWKRXWLWVRZQGULYHV\VWHP  
 5HOHDVHDQGDFWLYDWHWKHGULYHZKHHOEUDNH 
 /RDGKDQGOHUHPHUJHQF\ORZHULQJ  
 (-&=7  
 (-&==(-&'=(-&(-&  
 2SWLRQDOHTXLSPHQW  
 &DQ&RGH.H\SDG o  
 3DUDPHWHUV  
 6HWWLQJWKH%DWWHU\3DUDPHWHUVZLWK&DQ&RGH 
 6HW(/+%DWWHU\&KDUJHU&KDUDFWHULVWLFVZLWK&DQ
&RGH  
 &DQ'LV'LVSOD\,QVWUXPHQW o  
 'LVSOD\XQLW LQFKGLVSOD\  
 .H\OHVV$FFHVV6\VWHP  
 *HQHUDO,QIRUPDWLRQDERXWWKH8VHRI.H\OHVV$FFHVV6\VWHPV  
 &RPPLVVLRQLQJWKH.H\SDGDQGWKH7UDQVSRQGHU5HDGHU 
 8VLQJWKH'LVSOD\ 
 8VLQJWKH.H\SDG  
 2SHUDWLQJWKHWUDQVSRQGHUUHDGHU  
 ,60DFFHVVPRGXOH o  
) ,QGXVWULDO7UXFN0DLQWHQDQFH  
 2SHUDWLRQDO6DIHW\DQG(QYLURQPHQWDO3URWHFWLRQ 
 0DLQWHQDQFH6DIHW\5HJXODWLRQV 
 :RUNLQJRQWKHHOHFWULFDOV\VWHP 
(1

 &RQVXPDEOHVDQGXVHGSDUWV 


 :KHHOV 


Downloaded from www.Manualslib.com manuals search engine
 +\GUDXOLFV\VWHP  
 /LIW&KDLQV 
 /XEULFDQWVDQG/XEULFDWLRQ6FKHGXOH  
 +DQGOLQJFRQVXPDEOHVVDIHO\ 
 /XEULFDWLRQ6FKHGXOH  
 &RQVXPDEOHV 
 0DLQWHQDQFHDQGUHSDLUV  
 3UHSDULQJWKHWUXFNIRUPDLQWHQDQFHDQGUHSDLUV  
 )URQWFRYHUGLVDVVHPEO\ 
 /LIWLQJDQGMDFNLQJXSWKHWUXFNVDIHO\ 
 &OHDQLQJ  
 &KHFNLQJWKHK\GUDXOLFRLOOHYHO  
 &KHFNZKHHODWWDFKPHQWDQGZHDU  
 &KHFNLQJHOHFWULFDOIXVHV 
 5HVWRULQJWKHWUXFNWRVHUYLFHDIWHUPDLQWHQDQFHDQGUHSDLUV  
 'HFRPPLVVLRQLQJWKH,QGXVWULDO7UXFN 
 3ULRUWRGHFRPPLVVLRQLQJ  
 $FWLRQWREHWDNHQGXULQJGHFRPPLVVLRQLQJ  
 5HVWRULQJWKHWUXFNWRVHUYLFHDIWHUGHFRPPLVVLRQLQJ  
 6DIHW\WHVWVWREHSHUIRUPHGDWLQWHUYDOVDQGDIWHUXQXVXDOLQFLGHQWV  
 )LQDOGHFRPPLVVLRQLQJGLVSRVDO 
 +XPDQYLEUDWLRQPHDVXUHPHQW  
* 0DLQWHQDQFHDQG,QVSHFWLRQ  
 0DLQWHQDQFHFKHFNOLVW  
 2ZQHU  
 &XVWRPHU6HUYLFH  
(1


Downloaded from www.Manualslib.com manuals search engine
(1


Downloaded from www.Manualslib.com manuals search engine
Appendix

JH Traction Battery Operating Instructions


Z These operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
0506.GB

Downloaded from www.Manualslib.com manuals search engine


0506.GB

Downloaded from www.Manualslib.com manuals search engine


$ &RUUHFW8VHDQG$SSOLFDWLRQ
 *HQHUDO
7KH WUXFN PXVW EH XVHG RSHUDWHG DQG VHUYLFHG LQ DFFRUGDQFH ZLWK WKH SUHVHQW
LQVWUXFWLRQV$OORWKHUW\SHVRIXVHDUHEH\RQGLWVVFRSHRIDSSOLFDWLRQDQGPD\UHVXOW
LQGDPDJHWRSHUVRQQHOWKHLQGXVWULDOWUXFNRUSURSHUW\

 &RUUHFWDSSOLFDWLRQ

NOTE

7KHPD[LPXPORDGDQGORDGGLVWDQFHDUHLQGLFDWHGRQWKHFDSDFLW\SODWHDQGPXVW
QRWEHH[FHHGHG
7KHORDGPXVWUHVWRQWKHORDGKDQGOHURUEHOLIWHGE\DQDWWDFKPHQWDSSURYHGE\WKH
PDQXIDFWXUHU
7KHORDGPXVWEHIXOO\UDLVHGVHHSDJH 

7KHIROORZLQJRSHUDWLRQVDUHLQDFFRUGDQFHZLWKUHJXODWLRQVDQGDUHSHUPLWWHG
± /LIWLQJDQGORZHULQJRIORDGV
± 6WDFNLQJDQGUHWULHYLQJORDGV
± 7UDQVSRUWLQJORZHUHGORDGV
7KHIROORZLQJRSHUDWLRQVDUHSURKLELWHG
± 7UDYHOOLQJZLWKDUDLVHGORDG !PP 
± &DUU\LQJDQGOLIWLQJSDVVHQJHUV
± 3XVKLQJRUSXOOLQJORDGV
(1


Downloaded from www.Manualslib.com manuals search engine
 $SSURYHGDSSOLFDWLRQFRQGLWLRQV
± 2SHUDWLRQLQLQGXVWULDODQGFRPPHUFLDOHQYLURQPHQWV
± 2SHUDWLRQRQO\RQVHFXUHOHYHOVXUIDFHVZLWKVXIILFLHQWFDSDFLW\
± 'RQRWH[FHHGWKHSHUPLVVLEOHVXUIDFHDQGVSRWORDGOLPLWVRQWKHWUDYHOURXWHV
± 2SHUDWLRQRQO\RQURXWHVWKDWDUHYLVLEOHDQGDSSURYHGE\WKHRSHUDWLQJFRPSDQ\
± 1HJRWLDWLQJLQFOLQHVXSWRDPD[LPXPRI
± 'RQRWWUDYHODFURVVRUDWDQDQJOHRQLQFOLQHV7UDYHOZLWKWKHORDGIDFLQJXSKLOO
± 2SHUDWLRQLQSDUWLDOO\SXEOLFWUDIILF

:$51,1*

8VHXQGHUH[WUHPHFRQGLWLRQV
8VLQJWKHWUXFNXQGHUH[WUHPHFRQGLWLRQVFDQUHVXOWLQPDOIXQFWLRQVDQGDFFLGHQWV
X6SHFLDOHTXLSPHQWDQGDXWKRULVDWLRQ DUHUHTXLUHGLIWKHWUXFNLVWREHFRQVWDQWO\
XVHGLQH[WUHPHFRQGLWLRQVHVSHFLDOO\LQGXVW\RUFRUURVLYHDWPRVSKHUHV
X7KHWUXFNFDQQRWEHXVHGLQDUHDVDWULVNRIH[SORVLRQ
X,QDGYHUVHZHDWKHUFRQGLWLRQV WKXQGHUOLJKWQLQJ WKHLQGXVWULDOWUXFNPXVWQRWEH
RSHUDWHGRXWVLGHRULQHQGDQJHUHGDUHDV

(1


Downloaded from www.Manualslib.com manuals search engine
 ,QWHUQDO2SHUDWLRQ&RPELQHGZLWK%ULHI([WHUQDORU&ROG6WRUH
2SHUDWLRQ t
,Q DGGLWLRQ WR WKH SHUPLVVLEOH DSSOLFDWLRQ FRQGLWLRQV LQ LQGXVWULDO DQG FRPPHUFLDO
HQYLURQPHQWVWKHWUXFNPD\DOVREHXVHGLQRXWGRRUHQYLURQPHQWVFROGVWRUHVDQG
IUHVK IRRG DUHDV 6HFXUH SDUNLQJ LV RQO\ SHUPLVVLEOH LQGRRUV RU LQ D FROG VWRUH
HQYLURQPHQW

± 3HUPLVVLEOHWHPSHUDWXUHUDQJHƒ&WRƒ&
± 6HFXUHSDUNLQJLVRQO\SHUPLVVLEOHDWƒ&WRƒ&
± 0D[LPXPDLUKXPLGLW\QRQFRQGHQVLQJ
± 7KHDSSOLFDWLRQDUHDVFDQEHFKDQJHGEXWLQJHQHUDOWKLVVKRXOGEHPLQLPLVHGGXH
WRWKDZLQJDQGSRVVLEOHFRUURVLRQ
± 7KDZLQJLVSHUPLVVLEOHRQO\LIWKHWUXFNFDQEHVXEVHTXHQWO\GULHGWKRURXJKO\
± 'RQRWFKDUJHWKHEDWWHU\EHORZƒ&

 ,QWHUQDO2SHUDWLRQLQ&ROG6WRUHVZLWK&ROG6WRUH(TXLSPHQW o
,Q DGGLWLRQ WR WKH SHUPLVVLEOH RSHUDWLQJ FRQGLWLRQV LQ LQGXVWULDO DQG FRPPHUFLDO
HQYLURQPHQWVWKHWUXFNUHPDLQVSULPDULO\LQFROGVWRUHV7KHWUXFNVKRXOGRQO\OHDYH
WKHFROGVWRUHEULHIO\WRKDQGRYHUDORDG
± 3HUPLVVLEOHWHPSHUDWXUHUDQJHƒ&WRƒ&
± 0D[LPXPDLUKXPLGLW\QRQFRQGHQVLQJ
± 7KDZLQJLVSHUPLVVLEOHRQO\LIWKHWUXFNFDQEHVXEVHTXHQWO\GULHGWKRURXJKO\
± ,Q FROG VWRUH DUHDV EHORZ ƒ& WKH WUXFN PXVW EH RSHUDWHG SHUPDQHQWO\ DQG
VKRXOGQRWEHSDUNHGVHFXUHO\IRUPRUHWKDQPLQXWHV
± 'RQRWFKDUJHWKHEDWWHU\EHORZƒ&

NOTE
%DWWHU\GDPDJH
$VWKHWHPSHUDWXUHEHFRPHVLQFUHDVLQJO\FROGWKHEDWWHU\FDQEHGDPDJHGLIWKH
EDWWHU\FKDUJHLVORZ
X,IWKHEDWWHU\FKDUJHLVORZGRQRWXVHWKHWUXFNLQDUHDVRIƒ&WRƒ&
X,IWKHEDWWHU\FKDUJHLVORZLWLVSUHIHUDEOHQRWWRXVHWKHWUXFNLQDUHDVRIƒ&WR
ƒ&
X&KDUJHWKHEDWWHU\VHHSDJH 
(1


Downloaded from www.Manualslib.com manuals search engine
 3URSULHWRUUHVSRQVLELOLWLHV
)RU WKH SXUSRVHV RI WKH SUHVHQW RSHUDWLQJ LQVWUXFWLRQV WKH ³RSHUDWLQJ FRPSDQ\´ LV
GHILQHGDVDQ\QDWXUDORUOHJDOSHUVRQZKRHLWKHUXVHVWKHLQGXVWULDOWUXFNKLPVHOIRU
RQZKRVHEHKDOILWLVXVHG,QVSHFLDOFDVHV HJ OHDVLQJRUUHQWLQJ WKHSURSULHWRULV
FRQVLGHUHG WKH SHUVRQ ZKR LQ DFFRUGDQFH ZLWK H[LVWLQJ FRQWUDFWXDO DJUHHPHQWV
EHWZHHQWKHRZQHUDQGXVHURIWKHLQGXVWULDOWUXFNLVFKDUJHGZLWKRSHUDWLRQDOGXWLHV
7KHSURSULHWRUPXVWHQVXUHWKDWWKHLQGXVWULDOWUXFNLVXVHGRQO\IRUWKHSXUSRVHLWLV
LQWHQGHGIRUDQGWKDWGDQJHUWROLIHDQGOLPERIWKHXVHUDQGWKLUGSDUWLHVDUHH[FOXGHG
)XUWKHUPRUH DFFLGHQW SUHYHQWLRQ UHJXODWLRQV VDIHW\ UHJXODWLRQV DQG RSHUDWLQJ
VHUYLFLQJ DQG UHSDLU JXLGHOLQHV PXVW EH IROORZHG 7KH RSHUDWLQJ FRPSDQ\ PXVW
HQVXUHWKDWDOOXVHUVKDYHUHDGDQGXQGHUVWRRGWKHVHRSHUDWLQJLQVWUXFWLRQV

NOTE

)DLOXUHWRFRPSO\ZLWKWKHRSHUDWLQJLQVWUXFWLRQVLQYDOLGDWHVWKHZDUUDQW\7KHVDPH
DSSOLHVLILPSURSHUZRUNLVFDUULHGRXWRQWKHWUXFNE\WKHFXVWRPHURUWKLUGSDUWLHV
ZLWKRXWWKHSHUPLVVLRQRIWKHPDQXIDFWXUHU

 $GGLQJDWWDFKPHQWVDQGRURSWLRQDOHTXLSPHQW
7KHPRXQWLQJRULQVWDOODWLRQRIDGGLWLRQDOHTXLSPHQWZKLFKDIIHFWVRUHQKDQFHVWKH
SHUIRUPDQFH RI WKH LQGXVWULDO WUXFN UHTXLUHV WKH ZULWWHQ SHUPLVVLRQ RI WKH
PDQXIDFWXUHU/RFDODXWKRULW\DSSURYDOPD\DOVRQHHGWREHREWDLQHG
/RFDODXWKRULW\DSSURYDOKRZHYHUGRHVQRWFRQVWLWXWHWKHPDQXIDFWXUHU¶VDSSURYDO

(1


Downloaded from www.Manualslib.com manuals search engine
% 7UXFN'HVFULSWLRQ
 $SSOLFDWLRQ
7KH(-&LVDIRXUZKHHOWLOOHURSHUDWHGHOHFWULFVWDFNHUZLWKDVWHHUHG
GULYHZKHHO
,WLVGHVLJQHGIRUXVHRQOHYHOIORRUVWROLIWDQGWUDQVSRUWJRRGV2SHQERWWRPSDOOHWV
RUUROOFDJHVFDQEHOLIWHG7KHUDWHGFDSDFLW\LVVKRZQRQWKHGDWDSODWH7KHFDSDFLW\
ZLWKUHVSHFWWROLIWKHLJKWDQGORDGFHQWUHRIJUDYLW\LVLQGLFDWHGRQWKHFDSDFLW\SODWH

 7UXFNPRGHOVDQGUDWHGFDSDFLW\
7KHUDWHGFDSDFLW\GHSHQGVRQWKHPRGHO7KHUDWHGFDSDFLW\FDQEHGHULYHGIURP
WKHPRGHOQDPH

(-&
(-& 0RGHOQDPH
 6HULHV
 5DWHGFDSDFLW\[NJ
7KHUDWHGFDSDFLW\LVQRWJHQHUDOO\WKHVDPHDVWKHPD[LPXPFDSDFLW\7KHFDSDFLW\
FDQEHIRXQGRQWKHFDSDFLW\SODWHDWWDFKHGWRWKHWUXFN
(1


Downloaded from www.Manualslib.com manuals search engine
 7UDYHOGLUHFWLRQGHILQLWLRQ
7KHIROORZLQJGHWHUPLQDWLRQVKDYHEHHQPDGHIRUWUDYHOGLUHFWLRQVSHFLILFDWLRQ

 

,WHP 7UDYHOGLUHFWLRQ
 /HIW
 'ULYHGLUHFWLRQ
 /RDGGLUHFWLRQ
 5LJKW

(1


Downloaded from www.Manualslib.com manuals search engine
 $VVHPEOLHVDQG)XQFWLRQDO'HVFULSWLRQ
 $VVHPEO\2YHUYLHZ

 

















(1


Downloaded from www.Manualslib.com manuals search engine
,WHP 'HVFULSWLRQ ,WHP 'HVFULSWLRQ
 t 0DVW  t /RDGKDQGOHU
 t 3URWHFWLYHVFUHHQSDQHO  t &KDUJHVWDWXVLQGLFDWRU
3URWHFWLYHJULOOH
o o &DQ'LV
IRUFROGVWRUHDSSOLFDWLRQ
o 'LVSOD\XQLW LQFKGLVSOD\
 t 7UDYHOVZLWFK  t .H\VZLWFK
 t &ROOLVLRQVDIHW\VZLWFK o &DQ&RGH
 t (PHUJHQF\GLVFRQQHFWVZLWFK o ,602QOLQH
 t 6ORZWUDYHOEXWWRQ o .H\SDG
 t %DWWHU\SDQHO o 7UDQVSRQGHUUHDGHU
 o 0DLQVSOXJ RQERDUGFKDUJHU  t 7LOOHU
 o 2QERDUGEDWWHU\FKDUJHU  t )URQWSDQHO
 t 'ULYHZKHHO
 t 6XSSRUWZKHHO
t 6WDQGDUGYHUVLRQ o 2SWLRQ

(1


Downloaded from www.Manualslib.com manuals search engine
 )XQFWLRQDO'HVFULSWLRQ
6DIHW\PHFKDQLVPV

$QHQFORVHGVPRRWKWUXFNJHRPHWU\ZLWKURXQGHGHGJHVHQVXUHVVDIHKDQGOLQJRI
WKHWUXFN7KHZKHHOVDUHVXUURXQGHGE\DVROLGVNLUW

7KHORQJWLOOHUSURYLGHVDPD[LPXPVDIHW\GLVWDQFHWRWKHWUXFN:KHQLWLVUHOHDVHG
DQGLQKD]DUGRXVVLWXDWLRQVDJDVVWUXWIRUFHVWKHWLOOHUXSLQWRWKHEUDNHSRVLWLRQ7KH
FROOLVLRQVDIHW\VZLWFKLQWKHWLOOHUKHDGUHVSRQGVWRERG\FRQWDFWWKHWUDYHOGLUHFWLRQ
FKDQJHVDQGWKHWUXFNPRYHVDZD\IURPWKHRSHUDWRU
$FWLYDWLQJWKH(PHUJHQF\'LVFRQQHFWVZLWFKUDSLGO\FXWVRXWDOOHOHFWULFDOIXQFWLRQVLQ
KD]DUGRXVVLWXDWLRQV
7KHPDVWSURWHFWLRQSDQHRUJULOOH o SURWHFWWKHRSHUDWRUIURPPRYLQJPDVWSDUWV
DQGWKHORDG

(PHUJHQF\VWRSVDIHW\FRQFHSW

7KH HPHUJHQF\ VWRS LV DFWLYDWHG E\ WKH WUDFWLRQ FRQWUROOHU (DFK WLPH WKH WUXFN LV
VZLWFKHGRQWKHV\VWHPFDUULHVRXWDVHOIGLDJQRVLV

(OHFWULFVWHHULQJ o 7KHVWHHULQJFRQWUROOHUVHQGVDV\VWHPVWDWXVVLJQDOZKLFKLV
PRQLWRUHGE\WKHWUDFWLRQFRQWUROOHU,IWKHVLJQDOIDLOVWRDSSHDURUDIDXOWLVLGHQWLILHG
WKH WUXFN DXWRPDWLFDOO\ EUDNHV WR D KDOW ,QGLFDWRU OLJKWV RQ WKH &DQ'LV GLVSOD\
LQVWUXPHQW o  RU RQ WKH GLVSOD\ XQLW LQFK GLVSOD\  o  LQGLFDWH WKH HPHUJHQF\
VWRS

&$87,21

7KHWUXFNEUDNHVDXWRPDWLFDOO\
,IWKHWUXFNGHWHFWVWKDWVLJQDOVZKLFKDUHUHTXLUHGKDYHQRWEHHQUHFHLYHGRULILW
GHWHFWVDQHUURUWKHV\VWHPUHDFWVE\WULJJHULQJDQHPHUJHQF\VWRSHLWKHUE\EUDNLQJ
WKHWUXFNWRDKDOWRUXQWLODYDOLGVLJQDOVWDWXVKDVEHHQUHDFKHG
X5HPDLQDWDVXLWDEOHGLVWDQFHIURPWKHWUXFNGXULQJRSHUDWLRQ
(1


Downloaded from www.Manualslib.com manuals search engine
+\GUDXOLF6\VWHP

/LIWLQJDQGORZHULQJDUHDFWLYDWHGYLDWKHOLIWDQGORZHUEXWWRQV3UHVVLQJWKHOLIWLQJ
EXWWRQ VWDUWV WKH SXPS XQLW VXSSO\LQJ K\GUDXOLF RLO IURP WKH RLO UHVHUYRLU WR WKH OLIW
F\OLQGHU :LWK WKH WZRVWDJH 'XSOH[ PDVW ==  o  RU WKUHHVWDJH WHOHVFRSLF PDVW
'=  o DVKRUWFHQWUHPRXQWHGIUHHOLIWF\OLQGHULQLWLDOO\OLIWVWKHORDGKDQGOHU IUHH
OLIW ZLWKRXWFKDQJLQJWKHRYHUDOOKHLJKWRIWKHWUXFN

'ULYHV\VWHP

$IL[HG$&WKUHHSKDVHPRWRUDFWXDWHVWKHGULYHZKHHOYLDDEHYHOVSXUJHDUER[7KH
HOHFWURQLF WUDFWLRQ FRQWUROOHU HQVXUHV VPRRWK GULYHPRWRUVSHHG FRQWURO DQG KHQFH
VPRRWKVWDUWLQJSRZHUIXODFFHOHUDWLRQDQGHOHFWULFDOO\FRQWUROOHGEUDNLQJZLWKHQHUJ\
UHJHQHUDWLRQ7KHGULYHUFDQFKRRVHIURP WUDYHOSURJUDPVGHSHQGLQJRQWKHORDG
DQGWKHHQYLURQPHQWIURPKLJKSHUIRUPDQFHWRHQHUJ\VDYLQJ

7LOOHU

7KH GULYHU VWHHUV ZLWK DQ HUJRQRPLF WLOOHU $OO WUDYHO DQG OLIW RSHUDWLRQV FDQ EH
SHUIRUPHGVHQVLWLYHO\ZLWKRXWKDYLQJWRUHDFK7KHWLOOHUKDVDVWHHUDQJOHRIƒ
(OHFWULFVWHHULQJ o

7KHHOHFWULFVWHHULQJV\VWHPLVVHOIPRQLWRULQJ
7KHVWHHULQJFRQWUROOHUSHUPDQHQWO\PRQLWRUVWKHHQWLUHVWHHULQJV\VWHP,IDQHUURULV
GHWHFWHGWKHWUDFWLRQFRQWUROOHULQWHUUXSWVWUDYHODQGEUDNHVUHJHQHUDWLYHO\XQWLOWKH
WUXFNFRPHVWRUHVW7KHPDJQHWLFEUDNHWKHQHQJDJHV

(OHFWULFDOV\VWHP

7KHWUXFNKDVDQHOHFWURQLFWUDFWLRQFRQWUROOHU7KHRSHUDWLQJYROWDJHRIWKHWUXFN
V
HOHFWULFDOV\VWHPLV YROWV

&RQWUROVDQGGLVSOD\V

(UJRQRPLF FRQWUROV HQVXUH IDWLJXHIUHH RSHUDWLRQ IRU VHQVLWLYH DSSOLFDWLRQ RI WKH
WUDYHODQGK\GUDXOLFRSHUDWLRQV7KHEDWWHU\GLVFKDUJHLQGLFDWRUVKRZVWKHDYDLODEOH
EDWWHU\ FDSDFLW\ 7KH &DQ'LV GLVSOD\ LQVWUXPHQW o  RU WKH GLVSOD\ XQLW LQFK
GLVSOD\  o VKRZVWKHRSHUDWRUNH\LQIRUPDWLRQVXFKDVWKHVHUYLFHKRXUVEDWWHU\
FDSDFLW\DQGHYHQWPHVVDJHV
(1


Downloaded from www.Manualslib.com manuals search engine
0DVW

7KH PD[LPXP VWUHQJWK VWHHO VHFWLRQV DUH QDUURZ DOORZLQJ IRU RXWVWDQGLQJ ORDG
KDQGOHU YLVLELOLW\ LQ SDUWLFXODU ZLWK WKH WKUHHVWDJH PDVW 7KH OLIW UDLOV DQG WKH IRUN
FDUULDJHUXQRQSHUPDQHQWO\OXEULFDWHGDQGKHQFHPDLQWHQDQFHIUHHDQJOHGUROOHUV

/RDGEDFNUHVW o

$ORDGEDFNUHVWLVUHFRPPHQGHGDVDQDGGLWLRQDOSURWHFWLYHPHFKDQLVPWRPRYHORZ
RUVPDOOLWHPORDGVDERYHWKHPDVWSURWHFWLRQIUDPHRUJULOOH o 7KHORDGEDFNUHVW
LVPRXQWHGRQWKHORDGKDQGOHUDQGSURWHFWVWKHRSHUDWRUDQGWUXFNDJDLQVWIDOOLQJ
ORDGV
Z 7KHH[WHQGHGPDVWKHLJKW K LQFUHDVHVDFFRUGLQJWRWKHORDGEDFNUHVWPRXQWHG
RQWKHORDGKDQGOHU

:$51,1*

5LVNRILQMXU\IURPIDOOLQJORDGV
/RZ RU VPDOO LWHP ORDGV PRYHG DERYH WKH PDVW SURWHFWLRQ SDQH RU JULOOH o  DQG
SURWUXGLQJRYHUWKHORDGEDFNUHVWFDQIDOOHQGDQJHULQJWKHRSHUDWRUDQGWUXFN
X6HFXUHORZRUVPDOOLWHPORDGVSURWUXGLQJRYHUWKHORDGEDFNUHVWHJE\ZUDSSLQJ
WKHPLQILOP

 +RXUPHWHU
Z 3UHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH RUVHHSDJH 

6HUYLFH KRXUV DUH FRXQWHG ZKLOH WKH WUXFN LV RSHUDWLRQDO DQG RQH RI WKH IROORZLQJ
FRQWUROVLVDSSOLHG
± 7LOOHULQWUDYHO]RQH)VHHSDJH 
± 6ORZWUDYHOEXWWRQVHHSDJH 
± /LIWEXWWRQVHHSDJH 
± /RZHUEXWWRQVHHSDJH 
(1


Downloaded from www.Manualslib.com manuals search engine
 7HFKQLFDO6SHFLILFDWLRQV
Z 7KHWHFKQLFDOVSHFLILFDWLRQVFRPSO\ZLWKWKH*HUPDQ,QGXVWULDO7UXFN'DWD6KHHW
*XLGHOLQHV
7HFKQLFDOPRGLILFDWLRQVDQGDGGLWLRQVUHVHUYHG

 3HUIRUPDQFHGDWD

'HVFULSWLRQ (-& (-& (-&


4 5DWHGFDSDFLW\    NJ
' /RDGFHQWUHGLVWDQFH    PP
7UDYHOVSHHGZLWKZLWKRXWORDG    NPK
/LIWVSHHGZLWKZLWKRXWORDG
   PV
=7PDVW
/RZHUVSHHGZZRORDG =7
   PV
PDVW
0D[JUDGHDELOLW\ZLWKZLWKRXW
   
ORDG
'ULYHPRWRURXWSXW6PLQ      N:
/LIWPRWRURXWSXW6    N:
(QHUJ\FRQVXPSWLRQDFFRUGLQJ    N:K
WR9',F\FOH K
 9DOXHVIRU=7VWDQGDUGPDVWZLWKEDWWHU\
 ,QEUDFNHWVRXWSXWIRUHOHFWULFVWHHULQJRSWLRQ

(1


Downloaded from www.Manualslib.com manuals search engine
 'LPHQVLRQV

D
h4 Q
h1 h3

h14
max. l
h14 x
min.
900

35 s h2

l2 m2 h1 3
170 y
l1

Ast
a
Wa
l6 2

e
R
b1 b10 b1 1 b5 b1 2

a a
2 2
(Ast)
(1


Downloaded from www.Manualslib.com manuals search engine
&RPSRQHQW (-& (-& (-&
K +HLJKWK    PP
K )UHHOLIW    PP
K /LIW    PP
K 0DVWKHLJKWH[WHQGHG    PP
K )RUNVORZHUHG    PP
&RQWUROKDQGOHKHLJKWLQWUDYHO
K    PP
SRVLWLRQ
[ /RDGGLVWDQFH    PP
\ :KHHOEDVH    PP
O 7UXFNOHQJWK    PP
O +HDGOHQJWK    PP
E 7UXFNZLGWK    PP
E 2XWVLGHVWUDGGOH    PP
E 7UDFNZLGWKIURQW    PP
E 7UDFNZLGWKUHDU    PP
P *URXQGFOHDUDQFH    PP
VHO )RUNGLPHQVLRQV    PP
$LVOHZLGWK
$VW [WUDQVY LQ       PP
DFFRUGDQFHZLWK9',
$LVOHZLGWK
$VW [ORQJLW LQ       PP
DFFRUGDQFHZLWK9',
:D 7XUQLQJUDGLXV    PP
 ,QEUDFNHWVORDGPRYHPHQWIURQWRQWKHJURXQG
 '=[PPOPPOPP

(1


Downloaded from www.Manualslib.com manuals search engine
 :HLJKWV

(-& (-& (-&



1HWZHLJKWLQFOEDWWHU\    NJ
$[OHORDGZORDGIURQWUHDU
   NJ
LQFOXGLQJEDWWHU\
$[OHORDGZRORDGIURQWUHDU NJ
  
LQFOXGLQJEDWWHU\
%DWWHU\ZHLJKW    NJ
 9DOXHVIRUVWDQGDUGPDVW=7ZLWKEDWWHU\

 7\UHW\SH

(-&
7\UHVL]HGULYH [ PP
/RDGVHFWLRQW\UHVL]H VLQJOHWDQGHP ‘[‘[ PP
&DVWHUZKHHO ‘[ PP
:KHHOVQXPEHUIURQWUHDU
[
[ GULYHQ

(-&
7\UHVL]HGULYH [ PP
/RDGVHFWLRQW\UHVL]H VLQJOHWDQGHP ‘[‘[ PP
&DVWHUZKHHO ‘[ PP
:KHHOVQXPEHUIURQWUHDU
[
[ GULYHQ
(1


Downloaded from www.Manualslib.com manuals search engine
 (1QRUPV
&RQWLQXRXVVRXQGSUHVVXUHOHYHO

± (-&G% $
LQDFFRUGDQFHZLWK(1DVKDUPRQLVHGZLWK,62
Z 7KH FRQWLQXRXV VRXQG SUHVVXUH OHYHO LV FDOFXODWHG DFFRUGLQJ WR VWDQGDUG
SURFHGXUHVDQGWDNHVLQWRDFFRXQWWKHVRXQGSUHVVXUHOHYHOZKHQWUDYHOOLQJOLIWLQJ
DQGLGOLQJ7KHVRXQGSUHVVXUHOHYHOLVPHDVXUHGDWWKHRSHUDWRU
VHDU

(OHFWURPDJQHWLFFRPSDWLELOLW\ (0&

7KH PDQXIDFWXUHU FRQILUPVWKDWWKH WUXFNDGKHUHV WRWKHOLPLWVIRU HOHFWURPDJQHWLF


HPLVVLRQVDQGUHVLVWDQFHDVZHOODVWKHVWDWLFHOHFWULFLW\GLVFKDUJHWHVWLQDFFRUGDQFH
ZLWK(1DVZHOODVWKHVWDQGDUGLVHGLQVWUXFWLRQVFRQWDLQHGWKHUHLQ

Z 1R FKDQJHV WR HOHFWULF RU HOHFWURQLF FRPSRQHQWV RU WKHLU DUUDQJHPHQW PD\ EH
PDGHZLWKRXWWKHZULWWHQDJUHHPHQWRIWKHPDQXIDFWXUHU

:$51,1*

0HGLFDOHTXLSPHQWFDQEHGDPDJHGE\QRQLRQLVHGUDGLDWLRQ
(OHFWULFDOHTXLSPHQWRQWKHWUXFNHPLWWLQJQRQLRQLVHGUDGLDWLRQ HJZLUHOHVVGDWD
WUDQVPLVVLRQ  FDQ DIIHFW RSHUDWRUV
 PHGLFDO HTXLSPHQW SDFHPDNHUV KHDULQJ DLGV
HWF DQGUHVXOWLQPDOIXQFWLRQV&RQVXOWDGRFWRURUWKHPDQXIDFWXUHURIWKHPHGLFDO
HTXLSPHQWWRFODULI\ZKHWKHULWFDQEHXVHGQHDUWKHLQGXVWULDOWUXFN

 &RQGLWLRQVRIXVH
$PELHQWWHPSHUDWXUH

± ZLWKRXWFROGVWRUHHTXLSPHQWRSHUDWLQJDWƒ&WRƒ&VHHSDJH 
± ZLWKFROGVWRUHHTXLSPHQWRSHUDWLQJDWƒ&WRƒ&VHHSDJH 
Z 6SHFLDO HTXLSPHQW DQG DXWKRULVDWLRQ DUH UHTXLUHG LI WKH WUXFN LV WR EH XVHG
FRQWLQXDOO\ LQ FRQGLWLRQV RI H[WUHPH WHPSHUDWXUH RU FRQGHQVLQJ DLU KXPLGLW\
IOXFWXDWLRQV

 (OHFWULFDO5HTXLUHPHQWV
7KH PDQXIDFWXUHU FHUWLILHV FRPSOLDQFH ZLWK WKH UHTXLUHPHQWV IRU WKH GHVLJQ DQG
PDQXIDFWXUHRIHOHFWULFDOHTXLSPHQWDFFRUGLQJWR(1,QGXVWULDO7UXFN6DIHW\
(OHFWULFDO5HTXLUHPHQWVSURYLGHGWKHWUXFNLVXVHGDFFRUGLQJWRLWVSXUSRVH
(1


Downloaded from www.Manualslib.com manuals search engine
 ,GHQWLILFDWLRQ3RLQWVDQG'DWD3ODWHV
Z :DUQLQJVDQGQRWLFHVVXFKDVFDSDFLW\FKDUWVVWUDSSRLQWVDQGGDWDSODWHVPXVW
EHOHJLEOHDWDOOWLPHV5HSODFHLIQHFHVVDU\

 ,QGLFDWLRQ3RLQWV

















,WHP 'HVFULSWLRQ
 $WWDFKPHQWSRLQWVIRUORDGLQJE\FUDQH
 :DUQLQJGHFDO'RQRWVWHSXQGHUWKHORDGKDQGOHU
 :DUQLQJ'RQRWUHDFKWKURXJKWKHPDVW
 7UXFNFDSDFLW\SODWH
 6HULDOQXPEHU
 7UXFNGDWDSODWH
 :DUQLQJGHFDO1RSDVVHQJHUV
 ,QVSHFWLRQGHFDO
(1

 7UXFNPRGHO


Downloaded from www.Manualslib.com manuals search engine
 'DWDSODWH
Z 7KHLOOXVWUDWLRQVKRZVWKHVWDQGDUGYHUVLRQIRU(8PHPEHUVWDWHV7KHGDWDSODWH
PD\GLIIHULQRWKHUFRXQWULHV

      











,WHP 'HVFULSWLRQ ,WHP 'HVFULSWLRQ


 7\SH  <HDURIPDQXIDFWXUH
 6HULDOQXPEHU  /RDGFHQWUHGLVWDQFH PP
 5DWHGFDSDFLW\ NJ  1RPLQDOSRZHU
 %DWWHU\YROWDJH 9  0LQPD[EDWWHU\ZHLJKW NJ
 1HWZHLJKWZLWKRXWEDWWHU\ NJ  0DQXIDFWXUHU
 2SWLRQ  0DQXIDFWXUHU
VORJR

Z )RU TXHULHV UHJDUGLQJ WKH WUXFN RU RUGHULQJ VSDUH SDUWV DOZD\V TXRWH WKH VHULDO
QXPEHU  

(1


Downloaded from www.Manualslib.com manuals search engine
 7UXFNFDSDFLW\SODWH
3UHYLRXVFDSDFLW\SODWH



Serial-Nr.

HH3
HH2 Q [kg]
HH1 HH1 Q1
H [mm]
D1 D [mm]

&XUUHQWFDSDFLW\SODWH



SERIAL NO.

HH3
kg
HH2
HH1 Q1
mm

mm D1

7KHFDSDFLW\SODWH  LQGLFDWHVWKHPD[LPXPFDSDFLW\4 LQNJ IRUDJLYHQORDG


FHQWUHGLVWDQFH' LQPP DQGFRUUHVSRQGLQJOLIWKHLJKW+ LQPP IRUWKHWUXFNZKHQ
UDLVLQJDORDG
([DPSOHRIKRZWRFDOFXODWHWKHPD[LPXPFDSDFLW\
7KHPD[LPXPFDSDFLW\LV4DWDORDGFHQWUH*ZLWKLQWKHORDGFHQWUHGLVWDQFH'
DQGDOLIWKHLJKWXSWR++
(1


Downloaded from www.Manualslib.com manuals search engine
/RDGFHQWUHGLVWDQFH

G G

D d1
d2 d2

D D
7KHORDGFHQWUHGLVWDQFH'RIWKHORDGKDQGOHULVVSHFLILHGDVWKHKRUL]RQWDOGLVWDQFH
IURPWKHIURQWIDFHDQGWKHYHUWLFDOGLVWDQFHIURPWKHXSSHUHGJHRIWKHORDGKDQGOHU

Z 7KHFDSDFLW\SODWHIRUVWDQGDUGORDGKDQGOHUVVSHFLILHVYDOLGORDGFHQWUHGLVWDQFHV
RIPPPPDQGPP

7KHGLVWDQFHVGDQGGGHSLFWHGLQWKHLOOXVWUDWLRQEHWZHHQWKHORDGKDQGOHUDQGWKH
DFWXDO FHQWUH RI JUDYLW\ * RI WKH ORDG PXVW EH VPDOOHU RU HTXDO WR WKH ORDG FHQWUH
GLVWDQFH' G ”'DQGG ”' WRDYRLGWKHULVNRIRYHUWXUQLQJVHHSDJH 
/LIWKHLJKWOLPLWV

7KHDUURZVKDSHGPDUNLQJVRQWKHRXWHUPDVW  DQG  
RQWKHLQQHUPDVW  LQGLFDWHWRWKHRSHUDWRUZKHQWKH
KHLJKWOLPLWVVSHFLILHGRQWKHFDSDFLW\SODWHKDYHEHHQ
H[FHHGHG

HH1

HH1

(1


Downloaded from www.Manualslib.com manuals search engine
 ([DPSOHRI8VHRI&DSDFLW\3ODWH

(575 mm)
1150 mm
SERIAL NO.

800 mm
3600 850 850 600
kg
3200 1050 1050 700
2900 1200 1200 700

(400 mm)
mm

500 600 700


mm

([DPSOHORDG SDOOHWLVHG 
± VHYHUDOFDUGERDUGER[HVRIWKHVDPHVL]HDQGVDPHZHLJKW
± /RDGKHLJKW PP
± /RDGOHQJWK PP
± 'LVWDQFHVEHWZHHQWKHORDGFHQWUHGLVWDQFHDQGWKHORDGKDQGOHU
 PPYHUWLFDO PPKRUL]RQWDO
Z )RU ORDGV ZLWK DQ HYHQ ZHLJKW GLVWULEXWLRQ WKH ORDG FHQWUH GLVWDQFH OLHV LQ WKH
JHRPHWULFDOFHQWUHRIWKHYROXPH
Z )RUUHFWDQJXODUORDGVZLWKDQHYHQZHLJKWGLVWULEXWLRQRYHUWKHHQWLUHYROXPHWKH
ORDGFHQWUHGLVWDQFHLVLQWKHPLGGOHLHKDOIWKHOHQJWKKDOIWKHKHLJKWDQGKDOIWKH
ZLGWKRIWKHORDG
/RDGFHQWUHGLVWDQFHRIWKHORDGKDQGOHU
± 7KH FDSDFLW\ SODWH VSHFLILHV YDOLG ORDG FHQWUH GLVWDQFHV IRU WKH ORDG KDQGOHU RI
 PP PPDQG PP
± 7KHVHFRQGORDGFHQWUHGLVWDQFHVXLWVWKHH[DPSOHORDG$WPPLWLVJUHDWHU
WKDQWKHGLVWDQFHVRIPPDQGPPEHWZHHQWKHORDGFHQWUHRIJUDYLW\DQG
WKHORDGKDQGOHU
&DSDFLWLHVDVVSHFLILHGLQWKHFDSDFLW\SODWHGHSHQGLQJRQWKHOLIWKHLJKWVDWDORDG
FHQWUHGLVWDQFHRIPP
± $WDOLIWKHLJKWRI PPWKHPD[LPXPFDSDFLW\LV NJ
± $WDOLIWKHLJKWRI PPWKHPD[LPXPFDSDFLW\LV NJ
± $WDOLIWKHLJKWRI PPWKHPD[LPXPFDSDFLW\LV NJ
(1


Downloaded from www.Manualslib.com manuals search engine
 :LQGORDGV
:LQGIRUFHVFDQDIIHFWWKHVWDELOLW\RIDWUXFNZKHQOLIWLQJORZHULQJDQGWUDQVSRUWLQJ
ORDGVZLWKODUJHVXUIDFHDUHDV

/LJKWORDGVPXVWEHHVSHFLDOO\VHFXUHGZKHQWKH\DUHVXEMHFWHGWRZLQGIRUFHV7KLV
ZLOOSUHYHQWWKHORDGIURPVOLGLQJRUIDOOLQJ

6WRSWKHWUXFNLQERWKFDVHV

(1


Downloaded from www.Manualslib.com manuals search engine
& 7UDQVSRUWDQG&RPPLVVLRQLQJ
 /LIWLQJE\FUDQH

:$51,1*

$OOSHUVRQVLQYROYHGLQORDGLQJE\FUDQHPXVWEHWUDLQHG
,QFRUUHFWFUDQHORDGLQJSURFHGXUHVGXHWRXQWUDLQHGSHUVRQQHOFDQFDXVHWKHWUXFN
WRIDOO7KHUHLVDULVNRILQMXU\WRSHUVRQQHODQGDULVNRIPDWHULDOGDPDJHWRWKHWUXFN
X/RDGLQJPXVWRQO\EHSHUIRUPHGE\VSHFLDOLVWSHUVRQQHOWUDLQHGIRUWKLVSXUSRVH
7KHVSHFLDOLVWSHUVRQQHOPXVWEHLQVWUXFWHGLQVHFXULQJORDGVRQURDGYHKLFOHVDQG
KDQGOLQJORDGVHFXULQJGHYLFHV,QHDFKFDVHFRUUHFWPHDVXUHPHQWVPXVWEHWDNHQ
DQGDSSURSULDWHVDIHW\PHDVXUHVDSSOLHG

:$51,1*

,PSURSHUORDGLQJE\FUDQHFDQUHVXOWLQDFFLGHQWV
,PSURSHUXVHRUXVHRIXQVXLWDEOHOLIWLQJJHDUFDQFDXVHWKHWUXFNWRFUDVKZKHQEHLQJ
ORDGHGE\FUDQH
3UHYHQW WKH WUXFN IURP KLWWLQJ RWKHU REMHFWV GXULQJ OLIWLQJ DQG DYRLG XQFRQWUROOHG
PRYHPHQWV,IQHFHVVDU\VHFXUHWKHWUXFNZLWKJXLGHURSHV
X7KHWUXFNPD\EHORDGHGRQO\E\SHRSOHZKRDUHWUDLQHGLQXVLQJOLIWLQJDFFHVVRULHV
DQGOLIWLQJJHDU
X:HDU SHUVRQDO SURWHFWLYH HTXLSPHQW HJ VDIHW\ VKRHV VDIHW\ KHOPHW KLYLV
MDFNHWSURWHFWLYHJORYHV ZKHQORDGLQJE\FUDQH
X'RQRWVWDQGXQGHUVXVSHQGHGORDGV
X'RQRWZDONLQWRRUVWDQGLQDKD]DUGRXVDUHD
X$OZD\V XVH OLIWLQJ JHDU ZLWK VXIILFLHQW FDSDFLW\ IRU WUXFN ZHLJKW VHH WUXFN GDWD
SODWH 
X$OZD\VDWWDFKWKHFUDQHOLIWLQJJHDUWRWKHSUHVFULEHGDWWDFKPHQWSRLQWVDQGSUHYHQW
WKHPIURPVOLSSLQJ
X8VHWKHOLIWLQJDFFHVVRULHVRQO\LQWKHSUHVFULEHGORDGGLUHFWLRQ
X&UDQHOLIWLQJJHDUPXVWEHIDVWHQHGLQVXFKDZD\WKDWLWGRHVQRWFRPHLQWRFRQWDFW
ZLWKDQ\DWWDFKPHQWVZKHQOLIWLQJ
(1


Downloaded from www.Manualslib.com manuals search engine
(-&

Lifting the truck by crane 


Requirements
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 

Tools and Material Required
± /LIWLQJJHDU

± &UDQHOLIWLQJJHDU
± 6SDQQHUZUHQFK
Procedure
‡ 'LVDVVHPEOHWKHRII0[E]Z0
[EROWV  DQGUHPRYHWKHPDVW
SURWHFWLRQSDQH
‡ 6HFXUH WKH FUDQH OLIWLQJ JHDU WR WKH
VWUDSSRLQWV  
The truck can now be lifted by crane.

Z 5HILWWKHPDVWSURWHFWLRQSDQHRQFHWKHWUXFNKDVEHHQORDGHG

(-&

Loading the truck by crane 

Requirements
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 

Tools and Material Required


± /LIWLQJJHDU
± &UDQHOLIWLQJJHDU

Procedure
‡ 6HFXUH WKH FUDQH OLIWLQJ JHDU WR WKH
VWUDSSRLQWV  
The truck can now be loaded by crane.
(1


Downloaded from www.Manualslib.com manuals search engine
 7UDQVSRUW

:$51,1*

$FFLGHQWDOPRYHPHQWGXULQJWUDQVSRUW
,PSURSHU IDVWHQLQJ RI WKH WUXFN DQG PDVW GXULQJ WUDQVSRUW FDQ UHVXOW LQ VHULRXV
DFFLGHQWV
X/RDGLQJPXVWRQO\EHSHUIRUPHGE\VSHFLDOLVWSHUVRQQHOWUDLQHGIRUWKLVSXUSRVH
7KHVSHFLDOLVWSHUVRQQHOPXVWEHLQVWUXFWHGLQVHFXULQJORDGVRQURDGYHKLFOHVDQG
KDQGOLQJORDGVHFXULQJGHYLFHV,QHDFKFDVHFRUUHFWPHDVXUHPHQWVPXVWEHWDNHQ
DQGDSSURSULDWHVDIHW\PHDVXUHVDSSOLHG
X7KHWUXFNPXVWEHVHFXUHO\IDVWHQHGZKHQWUDQVSRUWHGRQDORUU\RUDWUDLOHU
X7KHORUU\RUWUDLOHUPXVWKDYHIDVWHQLQJULQJV
X8VHZHGJHVWRSUHYHQWWKHWUXFNIURPPRYLQJ
X8VHRQO\IDVWHQLQJEHOWVZLWKVXIILFLHQWVWUHQJWK
X8VHQRQVOLSPDWHULDOVWRVHFXULQJWKHORDGDLGV SDOOHWZHGJHV H JQRQVOLS
PDWV
(1


Downloaded from www.Manualslib.com manuals search engine




Securing the industrial truck for transport

Requirements
± /RDGWKHWUXFN
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 

Tools and Material Required


± /DVKLQJVWUDSV

Procedure
‡ $WWDFKWKHODVKLQJVWUDSV  WRWKHLQGXVWULDOWUXFNDQGWKHWUDQVSRUWYHKLFOHDQG
WHQVLRQVXIILFLHQWO\
The truck can now be transported.

(1


Downloaded from www.Manualslib.com manuals search engine
 8VLQJWKH7UXFNIRUWKH)LUVW7LPH

:$51,1*

7KHXVHRIXQVXLWDEOHHQHUJ\VRXUFHVFDQEHKD]DUGRXV
5HFWLILHG$&FXUUHQWZLOOGDPDJHWKHDVVHPEOLHV FRQWUROOHUVVHQVRUVPRWRUVHWF
RIWKHHOHFWURQLFV\VWHP
8QVXLWDEOHFDEOHFRQQHFWLRQV WRRORQJLQVXIILFLHQWZLUHFURVVVHFWLRQ WRWKHEDWWHU\
WRZFDEOHV FDQRYHUKHDWVHWWLQJWKHWUXFNDQGEDWWHU\RQILUH
X7KHWUXFNPXVWRQO\EHRSHUDWHGZLWKEDWWHU\FXUUHQW
X&DEOHFRQQHFWLRQVWRWKHEDWWHU\ WRZOHDGV PXVWEHOHVVWKDQPORQJDQGKDYH
DPLQLPXPFURVVVHFWLRQRIPPð

Procedure
‡ &KHFNWKHHTXLSPHQWLVFRPSOHWH
‡ ,IQHFHVVDU\LQVWDOOWKHEDWWHU\VHHSDJH 
‡ &KDUJHWKHEDWWHU\VHHSDJH 
The truck can now be started, see page 66.

NOTE

'RQRWOLIWORDGVLIWKHWUXFNLVRSHUDWHGYLDDWRZOHDGZLWKDQH[WHUQDOEDWWHU\

NOTE
&ROGVWRUHWUXFNV
X7UXFNV GHVLJQHG IRU XVH LQ FROG VWRUHV KDYH D FROG VWRUH K\GUDXOLF RLO DQG D
SURWHFWLYHIUDPHLQVWHDGRIDPDVWJXDUGRQWKHPDVW
X,IDWUXFNZLWKFROGVWRUHRLOLVXVHGRXWVLGHWKHFROGVWRUHWKHORZHULQJVSHHGVPD\
LQFUHDVH

&$87,21

3RRUYLVLELOLW\WKURXJKWKHSURWHFWRU
7KHPDVWSURWHFWLRQSDQHSURWHFWRUFDQLPSDLUWKHRSHUDWRU
VYLVLELOLW\
X5HPRYHWKHSURWHFWRU WUDQVSRUWUHWDLQHU IURPERWKVLGHVRIWKHPDVWSURWHFWLRQ
SDQH

:KHHOIODWWHQLQJ

,IWKHWUXFNKDVEHHQSDUNHGIRUDORQJSHULRGWKHZKHHOVXUIDFHVPD\WHQGWRIODWWHQ
7KLVIODWWHQLQJKDVDQHJDWLYHHIIHFWRQWKHVDIHW\DQGVWDELOLW\RIWKHWUXFN2QFHWKH
WUXFNKDVFRYHUHGDFHUWDLQGLVWDQFHWKHIODWWHQLQJZLOOGLVDSSHDU
(1


Downloaded from www.Manualslib.com manuals search engine
(1


Downloaded from www.Manualslib.com manuals search engine
' %DWWHU\6HUYLFLQJ5HFKDUJLQJ
5HSODFHPHQW
 6DIHW\5HJXODWLRQV*RYHUQLQJWKH+DQGOLQJRI/HDG$FLG
%DWWHULHV
0DLQWHQDQFHSHUVRQQHO

%DWWHULHV PD\ RQO\ EH FKDUJHG VHUYLFHG RU UHSODFHG E\ WUDLQHG SHUVRQQHO 7KHVH
RSHUDWLQJLQVWUXFWLRQVDQGWKHPDQXIDFWXUHU¶VLQVWUXFWLRQVFRQFHUQLQJEDWWHULHVDQG
FKDUJLQJVWDWLRQVPXVWEHREVHUYHGZKHQFDUU\LQJRXWWKHZRUN

)LUH3URWHFWLRQ

'R QRW VPRNH DQG DYRLG QDNHG IODPHV ZKHQ KDQGOLQJ EDWWHULHV :KHUHYHU DQ
LQGXVWULDO WUXFN LV SDUNHG IRU FKDUJLQJ WKHUH PXVW EH QR LQIODPPDEOH PDWHULDO RU
FRQVXPDEOHVFDSDEOHRIFUHDWLQJVSDUNVZLWKLQDPLQLPXPGLVWDQFHRIPIURPWKH
WUXFN7KHURRPPXVWEHYHQWLODWHG)LUHSURWHFWLRQHTXLSPHQWPXVWEHDYDLODEOH

&$87,21

7KHXVHRIXQVXLWDEOHILUHSURWHFWLRQHTXLSPHQWFDQUHVXOWLQVFDOGLQJ
([WLQJXLVKLQJILUHVZLWKZDWHUFDQFDXVHDUHDFWLRQZLWKWKHEDWWHU\DFLG7KLVFDQ
UHVXOWLQVFDOGLQJIURPWKHDFLG
X8VHSRZGHUH[WLQJXLVKHUV
X1HYHUH[WLQJXLVKDEXUQLQJEDWWHU\ZLWKZDWHU

%DWWHU\PDLQWHQDQFH

7KH EDWWHU\FHOO FRYHUV PXVW EH NHSW GU\ DQG FOHDQ 7KH WHUPLQDOV DQG FDEOH OXJV
PXVWEHFOHDQVHFXUHDQGKDYHDOLJKWFRDWLQJRIWHUPLQDOJUHDVH

:$51,1*
6KRUWFLUFXLWVFDQUHVXOWLQILUH
'DPDJHGFDEOHVFDQFDXVHVKRUWFLUFXLWVVHWWLQJWKHWUXFNDQGEDWWHU\RQILUH
X%HIRUH FORVLQJ WKH EDWWHU\ FRYHU PDNH VXUH WKDW WKH EDWWHU\ FDEOHV DUH QRW
GDPDJHG

%DWWHU\GLVSRVDO

%DWWHULHV PD\ RQO\ EH GLVSRVHG RI LQ DFFRUGDQFH ZLWK QDWLRQDO HQYLURQPHQWDO
SURWHFWLRQ UHJXODWLRQV RU GLVSRVDO ODZV 7KH PDQXIDFWXUHU¶V GLVSRVDO LQVWUXFWLRQV
PXVWEHREVHUYHG
(1


Downloaded from www.Manualslib.com manuals search engine
:$51,1*

%DWWHULHVFDQEHKD]DUGRXV
%DWWHULHVFRQWDLQDQDFLGVROXWLRQZKLFKLVSRLVRQRXVDQGFRUURVLYH$YRLGFRQWDFW
ZLWKEDWWHU\DFLGDWDOOWLPHV
X'LVSRVHRIXVHGEDWWHU\DFLGLQDFFRUGDQFHZLWKUHJXODWLRQV
X$OZD\VZHDUSURWHFWLYHFORWKLQJDQGJRJJOHVZKHQZRUNLQJZLWKEDWWHULHV
X'RQRWOHWEDWWHU\DFLGFRPHLQWRFRQWDFWZLWKVNLQFORWKLQJRUH\HV,IQHFHVVDU\
ULQVHZLWKSOHQW\RIFOHDQZDWHU
X,QWKHHYHQWRISK\VLFDOGDPDJH HJVNLQRUH\HFRQWDFWZLWKEDWWHU\DFLG FDOOIRU
DGRFWRULPPHGLDWHO\
X6SLOOHGEDWWHU\DFLGVKRXOGEHQHXWUDOLVHGLPPHGLDWHO\ZLWKSOHQW\RIZDWHU
X2QO\EDWWHULHVZLWKDVHDOHGEDWWHU\FRQWDLQHUPD\EHXVHG
X)ROORZQDWLRQDOJXLGHOLQHVDQGOHJLVODWLRQ

:$51,1*

8QVXLWDEOHEDWWHULHVWKDWKDYHQRWEHHQDSSURYHGE\-XQJKHLQULFKIRUWKHWUXFN
FDQEHKD]DUGRXV
7KHGHVLJQZHLJKWDQGGLPHQVLRQVRIWKHEDWWHU\KDYHDFRQVLGHUDEOHHIIHFWRQWKH
RSHUDWLRQDO VDIHW\ RI WKH WUXFN LQ SDUWLFXODU LWV VWDELOLW\ DQG FDSDFLW\ 7KH XVH RI
XQVXLWDEOHEDWWHULHVWKDWKDYHQRWEHHQDSSURYHGIRUWKHWUXFNE\-XQJKHLQULFKFDQ
OHDG WR D GHWHULRUDWLRQ RI WKH EUDNLQJ FKDUDFWHULVWLFV RI WKH WUXFN GXULQJ HQHUJ\
UHFRYHU\ FDXVLQJ FRQVLGHUDEOH GDPDJH WR WKH HOHFWULF FRQWUROOHU DQG UHVXOWLQJ LQ
VHULRXVGDQJHUWRWKHKHDOWKDQGVDIHW\RILQGLYLGXDOV
X2QO\-XQJKHLQULFKDSSURYHGEDWWHULHVPD\EHXVHGRQWKHWUXFN
X%DWWHU\HTXLSPHQWPD\RQO\EHUHSODFHGZLWKWKHDJUHHPHQWRI-XQJKHLQULFK
X:KHQUHSODFLQJLQVWDOOLQJWKHEDWWHU\PDNHVXUHWKHEDWWHU\LVVHFXUHO\ORFDWHGLQ
WKHEDWWHU\FRPSDUWPHQWRIWKHWUXFN
X'RQRWXVHEDWWHULHVWKDWKDYHQRWEHHQDSSURYHGE\WKHPDQXIDFWXUHU

3DUNWKHWUXFNVHFXUHO\EHIRUHFDUU\LQJRXWDQ\ZRUNRQWKHEDWWHULHV VHHSDJH  

(1


Downloaded from www.Manualslib.com manuals search engine
 %DWWHU\W\SHV
'HSHQGLQJRQWKHPRGHOWKHWUXFNZLOOEHVXSSOLHGZLWKGLIIHUHQWEDWWHU\W\SHV7KH
IROORZLQJWDEOHVKRZVZKLFKFRPELQDWLRQVDUHLQFOXGHGDVVWDQGDUG
(-&

%DWWHU\W\SH &DSDFLW\ $K 0LQZHLJKW 0D[GLPHQVLRQV


NJ PP /[:[+
YROWEDWWHU\ 3]%  [[
3]9%6ZI  [[
YROWEDWWHU\
([LGH
YROWEDWWHU\ 3]%  [[
YROWEDWWHU\ 3]%/LE6LOYHU  [[
YROWEDWWHU\ 3]0%  [[
YROWEDWWHU\ 3]9%+$:.  [[
YROWEDWWHU\ ;)&  [[
YROWEDWWHU\ 3]%  [[
YROWEDWWHU\ 3]0%  [[
YROWEDWWHU\ 3]9%+$:.  [[
YROWEDWWHU\ ;)&  [[
YROWEDWWHU\ 3]9%6ZI  [[
([LGH
YROWEDWWHU\ 3]%/LE6LOYHU  [[
YROWEDWWHU\ 3]%  [[
YROWEDWWHU\ 3]9ZI([LGH  [[
YROWEDWWHU\ 3]0  [[
YROWEDWWHU\ 3]9+$:.  [[
YROWEDWWHU\ 3]9  [[
YROWEDWWHU\ 3]9+$:.  [[
YROWEDWWHU\ 3]6  [[
YROWEDWWHU\ 3]6  [[
YROWEDWWHU\ ;)&  [[
YROWEDWWHU\ 3]6  [[
YROWEDWWHU\ 3]0%  [[
YROWEDWWHU\ 3]%  [[
YROWEDWWHU\ 3]9%+$:.  [[
YROWEDWWHU\ 3]9%6ZI  [[
([LGH
YROWEDWWHU\ 3]6  [[
YROWEDWWHU\ 3]9ZI([LGH  [[
YROWEDWWHU\ 3]0  [[
(1

YROWEDWWHU\ 3]6/LE6LOYHU  [[


Downloaded from www.Manualslib.com manuals search engine
%DWWHU\W\SH &DSDFLW\ $K 0LQZHLJKW 0D[GLPHQVLRQV
NJ PP /[:[+
YROWEDWWHU\ 3]9+$:.  [[
YROWEDWWHU\ ;)&  [[
YROWEDWWHU\ 3]4  [[
Z 2SWLRQDOO\WKHWUXFNFDQEHILWWHGZLWKDOLWKLXPLRQEDWWHU\VHH/L,RQEDWWHU\9
$K$KRSHUDWLQJLQVWUXFWLRQV

Z 7KHEDWWHU\ZHLJKWVFDQEHWDNHQIURPWKHEDWWHU\GDWDSODWH%DWWHULHVZLWKQRQ
LQVXODWHGWHUPLQDOVPXVWEHFRYHUHGZLWKDQRQVOLSLQVXODWLQJPDW

(1


Downloaded from www.Manualslib.com manuals search engine
 ([SRVLQJWKHEDWWHU\

:$51,1*

$QXQVHFXUHGWUXFNFDQFDXVHDFFLGHQWV
3DUNLQJ WKH WUXFN RQ DQ LQFOLQH RU ZLWK D UDLVHG ORDG KDQGOHU LV GDQJHURXV DQG LV
VWULFWO\SURKLELWHG
X3DUNWKHWUXFNRQDOHYHOVXUIDFH,QVSHFLDOFDVHVWKHWUXFNPD\QHHGWREHVHFXUHG
ZLWK ZHGJHV
X)XOO\ORZHUWKHORDGKDQGOHU
X6HOHFWDSODFHWRSDUNZKHUHQRRWKHUSHRSOHDUHDWULVNRILQMXU\IURPWKHORZHUHG
ORDGKDQGOHU
X,IWKHEUDNHVDUHQRWZRUNLQJSODFHZHGJHVXQGHUQHDWKWKHZKHHOVRIWKHWUXFNWR
SUHYHQWLWIURPPRYLQJ

&$87,21

$FORVLQJEDWWHU\SDQHOFDQSRVHDWUDSSLQJKD]DUG
,IWKHEDWWHU\FRYHULVQRWRSHQHGIXOO\LWFDQVXGGHQO\FORVHRQLWVRZQDQGFDXVH
EUXLVLQJ7KHEDWWHU\FRYHULVRQO\SURSHUO\RSHQHGDWDQDQJOHJUHDWHUWKDQƒ,WLV
WKHQKHOGE\JUDYLW\
X2SHQWKHEDWWHU\FRYHUDVIDUDVWKHVWRS

Requirements
± 3DUNWKHWUXFNRQDOHYHOVXUIDFH
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH  

Procedure
‡ 2SHQWKHEDWWHU\SDQHO  
‡ :KHUH QHFHVVDU\ UHPRYH WKH LQVXODWLQJ
PDWIURPWKHEDWWHU\
The battery is now exposed.
(1


Downloaded from www.Manualslib.com manuals search engine
 &KDUJLQJWKHEDWWHU\

:$51,1*

7KHJDVHVSURGXFHGGXULQJFKDUJLQJFDQFDXVHH[SORVLRQV
7KH EDWWHU\ SURGXFHV D PL[WXUH RI QLWURJHQ DQG K\GURJHQ HOHFWURO\WLF JDV  GXULQJ
FKDUJLQJ*DVVLQJLVDFKHPLFDOSURFHVV7KLVJDVPL[WXUHLVKLJKO\H[SORVLYHDQG
PXVWQRWEHLJQLWHG
X6ZLWFKWKHFKDUJLQJVWDWLRQDQGWUXFNRIIILUVWEHIRUHFRQQHFWLQJGLVFRQQHFWLQJWKH
FKDUJLQJFDEOHRIWKHEDWWHU\FKDUJLQJVWDWLRQWRIURPWKHEDWWHU\FRQQHFWRU
X7KH FKDUJHU PXVW EH DGDSWHG WR WKH EDWWHU\ LQ WHUPV RI YROWDJH DQG FKDUJH
FDSDFLW\
X%HIRUHFKDUJLQJFKHFNDOOFDEOHVDQGSOXJFRQQHFWLRQVIRUYLVLEOHVLJQVRIGDPDJH
X9HQWLODWHWKHURRPLQZKLFKWKHWUXFNLVEHLQJFKDUJHG
X7KH EDWWHU\ FRYHU PXVW EH RSHQ DQG WKH EDWWHU\ FHOO VXUIDFHV PXVW EH H[SRVHG
GXULQJFKDUJLQJWRHQVXUHDGHTXDWHYHQWLODWLRQ
X'RQRWVPRNHDQGDYRLGQDNHGIODPHVZKHQKDQGOLQJEDWWHULHV
X:KHUHYHUDQLQGXVWULDOWUXFNLVSDUNHGIRUFKDUJLQJWKHUHVKDOOEHQRLQIODPPDEOH
PDWHULDORUOXEULFDQWVFDSDEOHRIFUHDWLQJVSDUNVZLWKLQPDURXQGWKHWUXFN
X)LUHSURWHFWLRQHTXLSPHQWPXVWEHRQKDQG
X'RQRWOD\DQ\PHWDOOLFREMHFWVRQEDWWHU\
X,W LV HVVHQWLDO WR IROORZ WKH VDIHW\ UHJXODWLRQV RI WKH EDWWHU\ DQG FKDUJHU VWDWLRQ
PDQXIDFWXUHUV

NOTE

%DWWHU\GDPDJH
7KH EDWWHU\ FKDUJHU FKDUJH FKDUDFWHULVWLFV  DQG EDWWHU\ SDUDPHWHUV PXVW PDWFK
HDFKRWKHURWKHUZLVHGDPDJHPD\UHVXOW

(1


Downloaded from www.Manualslib.com manuals search engine
 &KDUJLQJWKHEDWWHU\ZLWKDVWDWLRQDU\FKDUJHU





Charging the battery

Requirements
± ([SRVHWKHEDWWHU\VHHSDJH 

Procedure
‡ 'LVFRQQHFWWKHEDWWHU\FRQQHFWRU  IURPWKHWUXFNFRQQHFWRU
‡ &RQQHFW WKH EDWWHU\ FRQQHFWRU   WR WKH FKDUJLQJ FDEOH   RI WKH VWDWLRQDU\
FKDUJHU
‡ 6WDUWFKDUJLQJLQDFFRUGDQFHZLWKWKHFKDUJHURSHUDWLQJLQVWUXFWLRQV
The battery is charging.

Completing battery charging, restoring the truck to operation

NOTE
,IFKDUJLQJKDVEHHQLQWHUUXSWHGWKHIXOOEDWWHU\FDSDFLW\ZLOOQRWEHDYDLODEOH

Requirements
± 7KHEDWWHU\LVIXOO\FKDUJHG

Procedure
‡ &RPSOHWHFKDUJLQJLQDFFRUGDQFHZLWKWKHFKDUJHURSHUDWLQJLQVWUXFWLRQV
‡ 'LVFRQQHFWWKHEDWWHU\FRQQHFWRU  IURPWKHFKDUJLQJFDEOH  RIWKHVWDWLRQDU\
FKDUJHU
‡ $WWDFKWKHEDWWHU\FRQQHFWRU  WRWKHLQGXVWULDOWUXFN
The truck is now ready for operation.
(1


Downloaded from www.Manualslib.com manuals search engine
 &KDUJLQJWKHEDWWHU\ZLWKDQRQERDUGFKDUJHU o

'$1*(5

5LVNRIHOHFWULFVKRFNDQGILUH
'DPDJHG DQG XQVXLWDEOH FDEOHV FDQ FDXVH HOHFWULF VKRFNV DQG FDQ RYHUKHDW
UHVXOWLQJLQILUHV
X$OZD\VXVHPDLQVFDEOHVZLWKDPD[LPXPOHQJWKRIP
/RFDOUHJXODWLRQVPXVWEHREVHUYHG
X8QZLQGWKHFDEOHUHHOIXOO\ZKHQXVLQJLW
X$OZD\VXVHRULJLQDOPDQXIDFWXUHU¶VPDLQVFDEOHV
X,QVXODWLRQ VDIHW\ DFLG DQG FDXVWLF UDWLQJV PXVW FRPSO\ ZLWK WKH PDQXIDFWXUHU
V
PDLQVOHDG
X7KHFKDUJLQJFRQQHFWRUPXVWEHGU\DQGFOHDQZKHQXVHG

:$51,1*

5LVNRIGDPDJHWRWKHRQERDUGEDWWHU\FKDUJHURUOLYHDWWDFKPHQWV
'DPDJHWRWKHRQERDUGEDWWHU\FKDUJHURUOLYHDWWDFKPHQWV PDLQVFDEOHSOXJ FDQ
FDXVHDVKRUWFLUFXLWRUHOHFWULFVKRFN
X'RQRWWUDSWKHPDLQVFDEOHZKHQFORVLQJWKHEDWWHU\SDQHO
X5HSRUWDQ\GHIHFWVLPPHGLDWHO\WR\RXUVXSHUYLVRU
X1RWLI\WKHFXVWRPHUVHUYLFHGHSDUWPHQW
X0DUNWKHGHIHFWLYHWUXFNDQGWDNHLWRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW

NOTE
,PSURSHUXVHRIWKHRQERDUGFKDUJHUFDQFDXVHPDWHULDOGDPDJH
7KHRQERDUGFKDUJHUFRQVLVWLQJRIDEDWWHU\FKDUJHUDQGEDWWHU\FRQWUROOHUPXVWQRW
EHRSHQHG,IIDXOW\FRQWDFWWKHPDQXIDFWXUHU¶VFXVWRPHUVHUYLFHGHSDUWPHQW
X7KH FKDUJHU PXVW RQO\ EH XVHG IRU EDWWHULHV VXSSOLHG E\ -XQJKHLQULFK RU RWKHU
DSSURYHGEDWWHULHVSURYLGHGLWKDVEHHQDGDSWHGE\WKHPDQXIDFWXUHU
VFXVWRPHU
VHUYLFHGHSDUWPHQW
X%DWWHULHVPXVWQHYHUEHVZDSSHGIURPWUXFNWRWUXFN
X'RQRWFRQQHFWWKHEDWWHU\WRWZRFKDUJHUVVLPXOWDQHRXVO\
(1


Downloaded from www.Manualslib.com manuals search engine
 6HWWLQJWKHFKDUJLQJFKDUDFWHULVWLFV (/*
(-&ZLWKHOHFWULFVWHHULQJ o XSWRZHHN

Z 7KHIDFWRU\VHWWLQJIRUWUXFNVZLWKRXWDEDWWHU\LVWKH SRVLWLRQ$EDWWHU\GLVFKDUJH
LQGLFDWRUDFKDUJHGLVFKDUJHLQGLFDWRUD&DQ'LVRUDELSRODU/('FDQEHDWWDFKHG
WRWKHFRQQHFWRU  

 

&$87,21
X5HPRYHWKHPDLQVFRQQHFWRUEHIRUHVHWWLQJWKHUHVSHFWLYHFKDUJLQJFXUYH

Set the charging characteristic


Requirements
± %DWWHU\FRQQHFWHG

Procedure
‡ 7XUQWKHVHWWLQJVZLWFK  RQWKHFKDUJHUULJKWWRDGDSWWKHFKDUJLQJFXUYHWRWKH
EDWWHU\EHLQJXVHG
‡ 7KHYDOLGLW\RIWKHQHZVHWWLQJLVDFNQRZOHGJHGE\WKHIODVKLQJRIWKHJUHHQ/('
DQGWKHVHWWLQJWDNHVLPPHGLDWHHIIHFW
The charging characteristic is now set.
(1


Downloaded from www.Manualslib.com manuals search engine
)ODVKLQJVHTXHQFHFKDUJLQJFXUYHDVVLJQPHQW (/*
)ODVKLQJVHTXHQFH 6HOHFWHGFKDUJLQJFXUYHV FKDUDFWHULVWLFV
 7UXFNZLWKRXWEDWWHU\
:HWFHOOEDWWHU\3]6ZLWK $K

:HWFHOOEDWWHU\3]0ZLWK $K
 0DLQWHQDQFHIUHH3]9ZLWK $K
 0DLQWHQDQFHIUHH3]9ZLWK $K
 0DLQWHQDQFHIUHH3]9ZLWK $K
:HWFHOOEDWWHU\3]6ZLWKSXOVHFKDUDFWHULVWLF
 $K
:HWFHOOEDWWHU\3]0ZLWKSXOVHFKDUDFWHULVWLF

 $K
:HWFHOOEDWWHU\3]6ZLWKSXOVHFKDUDFWHULVWLF
 $K
 -XQJKHLQULFK $K

NOTE

X$OORWKHUVZLWFKSRVLWLRQV  EORFNWKHFKDUJHUDQGWKHEDWWHU\LVQRWFKDUJHG
X)RU3]0EDWWHULHVZLWKDFDSDFLW\RIOHVVWKDQ$KVHWFKDUDFWHULVWLFEH\RQG
$KVHWFKDUDFWHULVWLF
X:LWK3]6$KZHWFHOOEDWWHULHVERWKFKDUDFWHULVWLFFXUYHVDQGFDQEH
XVHG&KDUDFWHULVWLFDFKLHYHVDIDVWHUFKDUJH
X:KHQWKHEDWWHU\LVFRQQHFWHGWKLVDOORZV\RXWRDGMXVWYLDWKHFKDUJHU,IWKHVZLWFK
SRVLWLRQLVYDOLGWKHJUHHQ/('IODVKHVDFFRUGLQJWRWKHSRVLWLRQVHWLIWKHVZLWFK
SRVLWLRQLVLQYDOLGWKHUHG/('IODVKHV

(1


Downloaded from www.Manualslib.com manuals search engine
 6HWWLQJWKHFKDUJLQJFKDUDFWHULVWLFV (/+
(-&ZLWKPHFKDQLFDOVWHHULQJ
(-&ZLWKHOHFWULFVWHHULQJ o IURPZHHN

7KHFKDUJLQJFKDUDFWHULVWLFV (/+ DUHVHWYLDSDUDPHWHURI


WKHWUXFNVRIWZDUHVHHSDJH 
7KH &DQ&RGHDQG&DQ'LVRSWLRQLV QHFHVVDU\WRVHWWKH FKDUJLQJ FKDUDFWHULVWLFV
2WKHUZLVH WKH VHWWLQJ PD\ RQO\ EH SHUIRUPHG E\ WKH PDQXIDFWXUHU
V FXVWRPHU
VHUYLFHGHSDUWPHQW

)ODVKLQJVHTXHQFHFKDUJLQJFXUYHDVVLJQPHQW (/+
)ODVKLQJVHTXHQFH 6HOHFWHGFKDUJLQJFXUYHV FKDUDFWHULVWLFV
 7UXFNZLWKRXWEDWWHU\
:HWFHOOEDWWHU\3]6ZLWK $K

:HWFHOOEDWWHU\3]0ZLWK $K
:HWFHOOEDWWHU\3]6ZLWKSXOVHFKDUDFWHULVWLF
 $K
:HWFHOOEDWWHU\3]0ZLWKSXOVHFKDUDFWHULVWLF

 $K
:HWFHOOEDWWHU\3]6ZLWKSXOVHFKDUDFWHULVWLF
 $K
 0DLQWHQDQFHIUHH3]9ZLWK $K
 0DLQWHQDQFHIUHH3]9ZLWK $K
 0DLQWHQDQFHIUHH3]9ZLWK $K
 0DLQWHQDQFHIUHH3]9 $K
 &ROGVWRUH
(1


Downloaded from www.Manualslib.com manuals search engine
NOTE

X,ISDUDPHWHULVLQFRUUHFWO\VHWWKHFKDUJHUZLOOEHLQKLELWHGDQGWKHEDWWHU\ZLOO
QRWFKDUJH
X:LWK 3]6  $K ZHWFHOO EDWWHULHV ERWK FKDUDFWHULVWLF FXUYH  DQG
FKDUDFWHULVWLFFXUYHFDQEHXVHG
X,IDFKDUDFWHULVWLFFXUYHLVVHWRQWKH(/+WKDWLVQRWVXSSRUWHGE\WKH
FKDUJHUWKHFKDUJHGLVSOD\LVOLWDVWHDG\UHG
X$OO RWKHU FKDUDFWHULVWLF FXUYHV •   EORFN WKH FKDUJHU DQG WKH EDWWHU\ LV QRW
FKDUJHG

(1


Downloaded from www.Manualslib.com manuals search engine
 &KDUJLQJWKHEDWWHU\
6WDUWLQJWRFKDUJHZLWKWKHRQERDUGFKDUJHU

± (/*PDLQVFRQQHFWLRQ
0DLQVVXSSO\ 99 
0DLQVIUHTXHQF\ +] +]
± (/+PDLQVFRQQHFWLRQ
0DLQVVXSSO\ 99 
0DLQVIUHTXHQF\ +] +]

7KHPDLQVFDEOHDQGPDLQVFRQQHFWRU  RIWKHFKDUJHUDUHFRQWDLQHGLQWKHIURQW
SDQHORUWKHEDWWHU\FRPSDUWPHQW  

Charging the battery

Requirements 
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 
± ([SRVHWKHEDWWHU\VHHSDJH 
± &RUUHFWFKDUJLQJSURJUDPVHWRQFKDUJHU 

Procedure
‡ 5HPRYH DQ\ LQVXODWLQJ PDWV IURP WKH
EDWWHU\
‡ 7KH EDWWHU\ FRQQHFWRU PXVW UHPDLQ
SOXJJHG
‡ $WWDFK WKH PDLQV FRQQHFWRU   WR D
PDLQVVRFNHW
‡ 3XOOWKH(PHUJHQF\'LVFRQQHFWVZLWFKXS
7KHIODVKLQJ/('LQGLFDWHVWKHFKDUJHVWDWXVRUDIDXOW IRUIODVKLQJFRGHVVHH³/('
'LVSOD\´WDEOH 
The battery is now charged.

Z :KHQWKHPDLQVFRQQHFWRU  LVDWWDFKHGWRWKHPDLQVDOOWKHWUXFN¶VHOHFWULFDO
IXQFWLRQVDUHGLVFRQQHFWHG HOHFWULFLPPRELOL]HU 7KHWUXFNFDQQRWEHRSHUDWHG
(1


Downloaded from www.Manualslib.com manuals search engine
Completing battery charging, restoring the truck to operation

NOTE
,IFKDUJLQJKDVEHHQLQWHUUXSWHGWKHIXOOEDWWHU\FDSDFLW\ZLOOQRWEHDYDLODEOH

Requirements
± 7KHEDWWHU\LVIXOO\FKDUJHG

Procedure
‡ 5HPRYHWKHPDLQVFRQQHFWRU  IURPWKHPDLQVVRFNHWDQGVWRUHLWDORQJZLWKWKH
FDEOHLQWKHVWRUDJHFRPSDUWPHQW   
‡ ,IDSSOLFDEOHSODFHWKHH[LVWLQJLQVXODWLQJPDWVEDFNRYHUWKHEDWWHU\
‡ &ORVHWKHEDWWHU\SDQHOVHFXUHO\
The truck is now ready for operation.

&KDUJLQJWLPHV

7KHGXUDWLRQRIFKDUJHGHSHQGVRQWKHEDWWHU\FDSDFLW\

Z &KDUJLQJFRQWLQXHVDXWRPDWLFDOO\DIWHUDPDLQVIDLOXUH&KDUJLQJFDQEHLQWHUUXSWHG
E\UHPRYLQJWKHPDLQVFRQQHFWRUDQGFRQWLQXHGDVSDUWLDOFKDUJLQJ

(1


Downloaded from www.Manualslib.com manuals search engine
/('GLVSOD\ 


*UHHQ/(' FKDUJHVWDWXV
/LW &KDUJLQJFRPSOHWHEDWWHU\IXOO
&KDUJHLQWHUYDOIORDWRU
FRPSHQVDWLRQFKDUJH 
)ODVKHVVORZO\ &KDUJLQJ
5DSLGIODVK 'LVSOD\DWEHJLQQLQJRIFKDUJHRU
DIWHUVHWWLQJDQHZFKDUDFWHULVWLF
FXUYH1XPEHURIIODVKSXOVHV
FRUUHVSRQGVWRWKHFKDUDFWHULVWLF
FXUYHVHW

5HG/(' IDXOW
/LW 2YHUWHPSHUDWXUH&KDUJLQJLV
LQWHUUXSWHG
)ODVKHVVORZO\ 6DIHW\FKDUJLQJWLPHH[FHHGHG
&KDUJLQJLVFDQFHOOHG
0DLQVPXVWEHGLVFRQQHFWHGIRU
FKDUJLQJWRUHVWDUW
5DSLGIODVK ,QYDOLGFKDUDFWHULVWLFFXUYH
VHWWLQJ
&RPSHQVDWLRQFKDUJH
7KHFRPSHQVDWLRQFKDUJHVWDUWVDXWRPDWLFDOO\ZKHQFKDUJLQJLVFRPSOHWH

3DUWLDOFKDUJLQJ
7KH FKDUJHU LVGHVLJQHGWRDXWRPDWLFDOO\DGDSWWR SDUWLDOO\ FKDUJHGEDWWHULHV 7KLV
NHHSVEDWWHU\ZHDUWRDPLQLPXP
(1


Downloaded from www.Manualslib.com manuals search engine
 %DWWHU\UHPRYDODQGLQVWDOODWLRQ

:$51,1*

$FFLGHQWULVNGXULQJEDWWHU\UHPRYDODQGLQVWDOODWLRQ
'XHWRWKHEDWWHU\ZHLJKWDQGDFLGWKHUHLVDULVNRIWUDSSLQJRUVFDOGLQJZKHQWKH
EDWWHU\LVUHPRYHGDQGLQVWDOOHG
X1RWHWKH6DIHW\UHJXODWLRQVIRUKDQGOLQJDFLGEDWWHULHVVHFWLRQLQWKLVFKDSWHU
X:HDUVDIHW\VKRHVZKHQUHPRYLQJDQGLQVWDOOLQJWKHEDWWHU\
X8VHRQO\EDWWHULHVZLWKLQVXODWHGFHOOVDQGWHUPLQDOFRQQHFWRUV
X3DUNWKHWUXFNRQDOHYHOVXUIDFHWRSUHYHQWWKHEDWWHU\IURPVOLGLQJRXW
X0DNHVXUHWKHFUDQHVOLQJVKDYHVXIILFLHQWFDSDFLW\WRUHSODFHWKHEDWWHU\
X8VHRQO\DSSURYHGEDWWHU\UHSODFHPHQWGHYLFHV EDWWHU\UROOHUVWDQGUHSODFHPHQW
WUROOH\HWF 
X0DNHVXUHWKHEDWWHU\LVVHFXUHO\ORFDWHGLQWKHWUXFN
VEDWWHU\FRPSDUWPHQW

&$87,21

7UDSSLQJKD]DUG
7KHUHLVDULVNRIWUDSSLQJZKHQ\RXFORVHWKHEDWWHU\FRYHU
X0DNHVXUHWKHUHLVQRWKLQJEHWZHHQWKHEDWWHU\FRYHUDQGWKHWUXFNZKHQ\RXFORVH
WKHEDWWHU\FRYHU

(1


Downloaded from www.Manualslib.com manuals search engine
 &KDQJLQJWKHEDWWHU\IURPWKHWRS
Removing the battery

Requirements
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 
± ([SRVHWKHEDWWHU\VHHSDJH 
Tools and Material Required
± &UDQHOLIWLQJJHDU

Procedure
‡ 'LVFRQQHFWWKHEDWWHU\FRQQHFWRUIURPWKHWUXFNFRQQHFWRU
Z 3ODFHWKHEDWWHU\FDEOHRQWKHWUD\VRWKDWLWFDQQRWEHVHYHUHGZKHQWKHEDWWHU\LV
SXOOHGRXW
‡ $WWDFKWKHFUDQHOLIWLQJJHDUWRWKHH\HV  
Z 7KH KRRNV PXVW EH ILWWHG LQ VXFK D ZD\ WKDW ZKHQ WKH FUDQH OLIWLQJ JHDU LV
VODFNHQHG WKH\ GR QRW IDOO RQWR WKH EDWWHU\ FHOOV 7KH OLIWLQJ JHDU PXVW H[HUW D
YHUWLFDOSXOOVRWKDWWKHEDWWHU\FRQWDLQHULVQRWFRPSUHVVHG
‡ /LIWWKHEDWWHU\VORZO\RXWRIWKHEDWWHU\FRPSDUWPHQWXVLQJFUDQHOLIWLQJJHDU
The battery has now been removed.


(1


Downloaded from www.Manualslib.com manuals search engine
Battery installation

Requirements
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 

Procedure
Z ,QVWDOODWLRQLVWKHUHYHUVHRUGHU:KHQUHLQVWDOOLQJWKHEDWWHULHVPDNHVXUHWKH\DUH
LQVWDOOHGLQWKHFRUUHFWSRVLWLRQDQGSURSHUO\FRQQHFWHG
Z 3ODFHWKHEDWWHU\FDEOHRQWKHWUD\VRWKDWLWFDQQRWEHVHYHUHGZKHQWKHEDWWHU\LV
LQVHUWHG
‡ $WWDFKWKHEDWWHU\FRQQHFWRUWRWKHWUXFNFRQQHFWRU

&$87,21
7UDSSLQJKD]DUG
7KHUHLVDULVNRIWUDSSLQJZKHQ\RXFORVHWKHEDWWHU\FRYHU
X'RQRWUHDFKEHWZHHQWKHEDWWHU\FRYHUDQGFKDVVLV+ROGWKHEDWWHU\FRYHURQO\
E\WKHGHVLJQDWHGUHFHVV
X&ORVHWKHEDWWHU\SDQHOFDUHIXOO\DQGVORZO\

‡ &ORVHWKHEDWWHU\FRYHU
The battery is now installed.

Z $IWHULQVWDOOLQJWKHEDWWHU\DJDLQFKHFNDOOFDEOHVDQGSOXJFRQQHFWLRQVIRUYLVLEOH
VLJQVRIGDPDJH

(1


Downloaded from www.Manualslib.com manuals search engine
 5HPRYLQJWKHEDWWHU\IURPWKHVLGH
Z (-&
Z /DWHUDOEDWWHU\UHPRYDOLVDQRSWLRQRQO\

&$87,21

7UDSSLQJKD]DUG
7UDSSLQJKD]DUGZKHQUHPRYLQJDQGLQVWDOOLQJWKHEDWWHU\
X:KHQ UHPRYLQJ DQG LQVWDOOLQJ WKH EDWWHU\ GR QRW SXW \RXU KDQGV EHWZHHQ WKH
EDWWHU\DQGWKHFKDVVLV







Battery removal
Requirements
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 
± ([SRVHWKHEDWWHU\VHHSDJH 

Tools and Material Required


± %DWWHU\UHSODFHPHQWVWDWLRQWUROOH\

Procedure
‡ 'LVFRQQHFWWKHEDWWHU\FRQQHFWRUIURPWKHWUXFNFRQQHFWRU
Z 3ODFHWKHEDWWHU\FDEOHRQWKHWUD\VRWKDWLWFDQQRWEHVHYHUHGZKHQWKHEDWWHU\LV
SXOOHGRXW
‡ 7XUQWKHEDWWHU\ORFN  XSDVIDUDVWKHVWRS
‡ 0RYHWKHOHYHU  WRIRUFHWKHEDWWHU\VOLJKWO\EH\RQGWKHSHULPHWHURIWKHWUXFN
‡ 3RVLWLRQWKHEDWWHU\WUROOH\E\WKHWUXFN
‡ 3XOOWKHEDWWHU\  VOLJKWO\WRZDUGV\RX
‡ &DUHIXOO\SXOOWKHEDWWHU\IURPRIIWKHWUXFNRQWRWKHWUROOH\
The battery is now removed.
(1


Downloaded from www.Manualslib.com manuals search engine
Battery installation

Requirements
± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 
Procedure
Z ,QVWDOODWLRQLVLQWKHUHYHUVHRUGHU:KHQUHLQVWDOOLQJWKHEDWWHU\QRWHWKHSURSHU
LQVWDOODWLRQSRVLWLRQDQGPDNHVXUHWKHEDWWHU\LVFRQQHFWHGFRUUHFWO\
Z 3ODFHWKHEDWWHU\FDEOHRQWKHWUD\VRWKDWLWFDQQRWEHVHYHUHGZKHQWKHEDWWHU\LV
LQVHUWHG
‡ 3XVKWKHEDWWHU\LQWRLWVUHFHSWDFOH
‡ 3XVKWKHEDWWHU\ORFN  WRZDUGVWKHEDWWHU\WUD\DVIDUDVWKHVWRS
‡ $WWDFKWKHEDWWHU\FRQQHFWRUWRWKHWUXFNFRQQHFWRU

&$87,21
7UDSSLQJKD]DUG
7KHUHLVDULVNRIWUDSSLQJZKHQ\RXFORVHWKHEDWWHU\FRYHU
X'RQRWUHDFKEHWZHHQWKHEDWWHU\FRYHUDQGFKDVVLV+ROGWKHEDWWHU\FRYHURQO\
E\WKHGHVLJQDWHGUHFHVV
X&ORVHWKHEDWWHU\SDQHOFDUHIXOO\DQGVORZO\

‡ &ORVHWKHEDWWHU\FRYHU
The battery is now assembled.

Z $IWHULQVWDOOLQJWKHEDWWHU\FKHFNDOOFDEOHVDQGSOXJFRQQHFWLRQVIRUYLVLEOHVLJQV
RIGDPDJH

(1


Downloaded from www.Manualslib.com manuals search engine
( 2SHUDWLRQ
 6DIHW\5HJXODWLRQVIRUWKH2SHUDWLRQRI)RUNOLIW7UXFNV
'ULYHUDXWKRULVDWLRQ

7KHWUXFNPD\RQO\EHXVHGE\VXLWDEO\WUDLQHGSHUVRQQHOZKRKDYHGHPRQVWUDWHGWR
WKHSURSULHWRURUKLVUHSUHVHQWDWLYHWKDWWKH\FDQGULYHDQGKDQGOHORDGVDQGKDYH
EHHQDXWKRULVHGWRRSHUDWHWKHWUXFNE\WKHSURSULHWRURUKLVUHSUHVHQWDWLYH

2SHUDWRU¶VULJKWVUHVSRQVLELOLWLHVDQGUXOHVRIFRQGXFW

7KHGULYHUPXVWEHLQIRUPHGRIKLVGXWLHVDQGUHVSRQVLELOLWLHVDQGEHLQVWUXFWHGLQWKH
RSHUDWLRQ RI WKH WUXFN DQG VKDOO EH IDPLOLDU ZLWK WKH RSHUDWLQJ LQVWUXFWLRQV 6DIHW\
VKRHVPXVWEHZRUQRQSHGHVWULDQRSHUDWHGWUXFNV

8QDXWKRULVHGXVHRIWUXFN

7KHRSHUDWRULVUHVSRQVLEOHIRUWKHWUXFNGXULQJWKHWLPHLWLVLQXVH7KHRSHUDWRUPXVW
SUHYHQW XQDXWKRULVHG SHUVRQV IURP GULYLQJ RU RSHUDWLQJ WKH WUXFN 'R QRW FDUU\
SDVVHQJHUVRUOLIWRWKHUSHRSOH

'DPDJHDQGIDXOWV

7KHVXSHUYLVRUPXVWEHLQIRUPHGLPPHGLDWHO\RIDQ\GDPDJHRUIDXOWVWRWKHWUXFNRU
DWWDFKPHQW 7UXFNV ZKLFK DUH XQVDIH IRU RSHUDWLRQ HJ ZKHHO RU EUDNH SUREOHPV
PXVWQRWEHXVHGXQWLOWKH\KDYHEHHQUHFWLILHG
5HSDLUV

7KH RSHUDWRU PXVW QRW FDUU\ RXW DQ\ UHSDLUV RU DOWHUDWLRQV WR WKH WUXFN ZLWKRXW
DXWKRULVDWLRQDQGWKHQHFHVVDU\WUDLQLQJWRGRVR7KHRSHUDWRUPXVWQHYHUGLVDEOHRU
DGMXVWVDIHW\PHFKDQLVPVRUVZLWFKHV
(1


Downloaded from www.Manualslib.com manuals search engine
+D]DUGRXVDUHD

:$51,1*

5LVNRIDFFLGHQWVLQMXU\LQWKHKD]DUGRXVDUHDRIWKHWUXFN
$KD]DUGRXVDUHDLVGHILQHGDVWKHDUHDLQZKLFKSHRSOHDUHDWULVNGXHWRWUDYHORU
OLIWLQJRSHUDWLRQVRIWKHWUXFNLWVORDGKDQGOHURUWKHORDG7KLVDOVRLQFOXGHVWKHDUHD
ZLWKLQUHDFKRIIDOOLQJORDGVRUORZHULQJIDOOLQJRSHUDWLQJHTXLSPHQW
X,QVWUXFWXQDXWKRULVHGSHUVRQVWROHDYHWKHKD]DUGRXVDUHD
X,QFDVHRIGDQJHUWRWKLUGSDUWLHVJLYHDZDUQLQJVLJQDOLQJRRGWLPH
X,I XQDXWKRULVHG SHUVRQV DUH VWLOO ZLWKLQ WKH KD]DUGRXV DUHD VWRS WKH WUXFN
LPPHGLDWHO\

6DIHW\GHYLFHVZDUQLQJVLJQVDQGZDUQLQJLQVWUXFWLRQV

6DIHW\GHYLFHVZDUQLQJVLJQV VHHSDJH  DQGZDUQLQJLQVWUXFWLRQVLQWKHSUHVHQW


RSHUDWLQJLQVWUXFWLRQVPXVWEHVWULFWO\REVHUYHG

:$51,1*

5HPRYLQJRUGLVDEOLQJVDIHW\GHYLFHVFDQFDXVHDFFLGHQWV
5HPRYLQJRUGLVDEOLQJVDIHW\GHYLFHVVXFKDVWKH(PHUJHQF\'LVFRQQHFWVZLWFKNH\
VZLWFKEXWWRQVKRUQVWUREHOLJKWVPDVWSURWHFWLRQSDQHPDVWJULOOHVHQVRUVSDQHOV
HWFFDQUHVXOWLQDFFLGHQWVDQGLQMXU\
X5HSRUWDQ\GHIHFWVLPPHGLDWHO\WR\RXUVXSHUYLVRU
X0DUNGHIHFWLYHWUXFNDQGWDNHRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW

(1


Downloaded from www.Manualslib.com manuals search engine
 'LVSOD\VDQG&RQWUROV















o













(1


Downloaded from www.Manualslib.com manuals search engine
,WH &RQWUROGLVSOD\ )XQFWLRQ
P
 7UDYHOVZLWFK t ± 7UDYHOGLUHFWLRQDQGVSHHG
 &ROOLVLRQVDIHW\VZLWFK t 6DIHW\IHDWXUH
± :KHQDFWXDWHGWKHWUXFNWUDYHOVIRU
DSSUR[VHFRQGVLQWKHIRUNV
GLUHFWLRQ7KHSDUNLQJEUDNHLVWKHQ
DSSOLHG7KHWUXFNUHPDLQVVZLWFKHG
RIIXQWLOWKHWUDYHOVZLWFKLVVHWWR
QHXWUDO
 (PHUJHQF\GLVFRQQHFW t 'LVFRQQHFWVWKHEDWWHU\VXSSO\
VZLWFK ± $OOHOHFWULFDOIXQFWLRQVDUHFXWRXWDQG
WKHWUXFNLVEUDNHG
 6ORZWUDYHOEXWWRQ t ± ,IWKHWLOOHULVLQWKHXSSHUEUDNLQJ
]RQHEUDNLQJFDQEHRYHUULGGHQE\
SUHVVLQJWKHEXWWRQDQGWKHWUXFNFDQ
PRYHDWUHGXFHGVSHHG VORZWUDYHO 
 &KDUJHVWDWXVLQGLFDWRU t ± ,QGLFDWHVWKHFKDUJHGLVFKDUJHVWDWXV
RIWKHEDWWHU\
&DQ'LV o 'LVSOD\LQVWUXPHQWIRU
± %DWWHU\FKDUJHVWDWXV
± %DWWHU\GLVFKDUJHVWDWXV
± 6HUYLFHKRXUV
± :DUQLQJPHVVDJHV
± 3DUDPHWHUVHWWLQJV
'LVSOD\XQLW o 'LVSOD\IRU
LQFKGLVSOD\ ± %DWWHU\FKDUJHVWDWXV
± %DWWHU\FDSDFLW\
± 6HUYLFHKRXUV
± 7UDYHOSURJUDP
± :DUQLQJLQGLFDWRUV
± (YHQWPHVVDJHV
6RIWNH\VXQGHUWKH 6HOHFWLRQRI
GLVSOD\XQLW ± 7UDYHOSURJUDP
± 2SWLRQV
5HSODFHVWKHNH\VZLWFK

± 7UXFNUHOHDVHE\HQWHULQJPDVWHUDQG
DFFHVVFRGHV
 .H\VZLWFK t ± $FWLYDWHVWKHWUXFNE\VZLWFKLQJRQWKH
FRQWUROYROWDJH
± 5HPRYLQJWKHNH\SUHYHQWVWKHWUXFN
IURPEHLQJVZLWFKHGRQE\
XQDXWKRULVHGSHUVRQQHO
(1


Downloaded from www.Manualslib.com manuals search engine
,WH &RQWUROGLVSOD\ )XQFWLRQ
P
&DQ&RGH o 5HSODFHVWKHNH\VZLWFK
± $FWLYDWHVWKHWUXFNYLDDFDUG
WUDQVSRQGHU
± 7UDYHOSURJUDPVHOHFWLRQ
± &RGHVHWWLQJ
± 3DUDPHWHUVHWWLQJ
,602QOLQH o 5HSODFHVWKHNH\VZLWFK
± $FWLYDWHVWKHWUXFNYLDDFDUG
WUDQVSRQGHU
± 'LVSOD\VUHDGLQHVVIRURSHUDWLRQ
± 2SHUDWLRQDOGDWDORJJLQJ
± 'DWDH[FKDQJHZLWKFDUGWUDQVSRQGHU
.H\VZLWFKZLWKVHFRQG o %UDNHUHOHDVHWRPRYHWKHWUXFNZKHQ
VZLWFKOHYHO QRQRSHUDWLRQDO
.H\SDG o 5HSODFHVWKHNH\VZLWFK
± 3URYLGHGRQO\DVDVXSSOHPHQWWRWKH
GLVSOD\XQLW
± 7UXFNUHOHDVHE\HQWHULQJVHWXSDQG
DFFHVVFRGHV
7UDQVSRQGHUUHDGHU o 5HSODFHVWKHNH\VZLWFK
± 3URYLGHGRQO\DVDVXSSOHPHQWWRWKH
GLVSOD\XQLW
± $FWLYDWHVWKHWUXFNYLDDFDUG
WUDQVSRQGHU
 7LOOHU t ± 8VHGIRUVWHHULQJDQGEUDNLQJ
 )RUNORZHULQJEXWWRQ t /RZHUVWKHIRUNV
± 7KHORZHULQJVSHHGFDQEHLQILQLWHO\
FRQWUROOHGE\WKHVWURNHRIWKHEXWWRQ
PP
 )RUNOLIWLQJEXWWRQ t /LIWVWKHIRUNV
± 7KHOLIWVSHHGFDQEHLQILQLWHO\
FRQWUROOHGE\WKHVWURNHRIWKHEXWWRQ
PP
 :DUQLQJVLJQDOEXWWRQ t ± :DUQLQJVLJQDOEXWWRQ
 &OLSSDG t ± 8VHGWRKROGSDSHU
 'RFXPHQWVWRUDJH t ± 8VHGWRVWRUHGRFXPHQWV
FRPSDUWPHQW
t 6WDQGDUGHTXLSPHQWo 2SWLRQDOHTXLSPHQW
(1


Downloaded from www.Manualslib.com manuals search engine
 %DWWHU\GLVFKDUJHPRQLWRU
Z 7KH VWDQGDUG VHWWLQJ IRU WKH EDWWHU\ GLVFKDUJH LQGLFDWRU  GLVFKDUJH PRQLWRU LV
EDVHG RQ VWDQGDUG EDWWHULHV :KHQXVLQJ PDLQWHQDQFHIUHH RU VSHFLDO EDWWHULHV
WKH GLVSOD\ DQG FXWRXW SRLQWV RI WKH EDWWHU\ GLVFKDUJH PRQLWRU PXVW EH VHW E\
PDQXIDFWXUHU
VVHUYLFHGHSDUWPHQW,IWKLVDGMXVWPHQWLVQRWPDGHWKHEDWWHU\PD\
EHFRPHGDPDJHGGXHWRGHHSGLVFKDUJH

NOTE

)XOOGLVFKDUJHFDQGDPDJHWKHEDWWHU\
6HOIGLVFKDUJHFDQFDXVHWKHEDWWHU\WRIXOO\GLVFKDUJH)XOOGLVFKDUJHVKRUWHQVWKH
XVHIXOOLIHRIWKHEDWWHU\
X&KDUJHWKHEDWWHU\DWOHDVWHYHU\PRQWKV

Z &KDUJHWKHEDWWHU\VHHSDJH 

,IWKHUHVLGXDOFDSDFLW\IDOOVEHORZWKHUHTXLUHGOHYHOOLIWLQJLVLQKLELWHG$QDOWHUQDWLQJ
GLVSOD\  DSSHDUV/LIWLQJLVRQO\UHOHDVHGZKHQWKHEDWWHU\FRQQHFWHGLVDWOHDVW
FKDUJHG

(1


Downloaded from www.Manualslib.com manuals search engine
 %DWWHU\GLVFKDUJHLQGLFDWRU

:KHQ WKH WUXFN KDV EHHQ UHOHDVHG YLD WKH NH\


VZLWFK&DQ&RGHRU,60WKHEDWWHU\FKDUJHVWDWXV 
LV GLVSOD\HG 7KH /(' FRORXUV   UHSUHVHQW WKH
IROORZLQJFRQGLWLRQV

/('FRORXU &KDUJHVWDWXV
*UHHQ ±
2UDQJH ±
*UHHQRUDQJH
±
IODVKHVDW +]
5HG ±

Z ,IWKH/('LVUHGWKHORDGFDQQRORQJHUEHOLIWHG/LIWLQJLVRQO\HQDEOHGZKHQWKH
EDWWHU\FRQQHFWHGLVDWOHDVWFKDUJHG

,I WKH /(' IODVKHV UHG DQG WKH WUXFN LV QRW UHDG\ IRU RSHUDWLRQ LQIRUP WKH
PDQXIDFWXUHU
V VHUYLFH GHSDUWPHQW 5HG IODVKLQJ LV D WUXFN FRQWUROOHU FRGH 7KH
IODVKLQJVHTXHQFHLQGLFDWHVWKHW\SHRIIDXOW
(1


Downloaded from www.Manualslib.com manuals search engine
 6WDUWLQJXSWKHWUXFN
 &KHFNVDQG2SHUDWLRQVWR%H3HUIRUPHG%HIRUH6WDUWLQJ'DLO\
:RUN

:$51,1*

'DPDJHDQGRWKHUWUXFNRUDWWDFKPHQW RSWLRQDOHTXLSPHQW GHIHFWVFDQUHVXOW


LQDFFLGHQWV
,IGDPDJHRURWKHUWUXFNRUDWWDFKPHQW RSWLRQDOHTXLSPHQW GHIHFWVDUHGLVFRYHUHG
GXULQJWKHIROORZLQJFKHFNVWKHWUXFNPXVWEHWDNHQRXWRIVHUYLFHXQWLOLWKDVEHHQ
UHSDLUHG
X5HSRUWDQ\GHIHFWVLPPHGLDWHO\WR\RXUVXSHUYLVRU
X0DUNGHIHFWLYHWUXFNDQGWDNHRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW

Inspection before daily operation


Procedure
‡ &KHFNWKHZKROHRIWKHRXWVLGHRIWKHWUXFNIRUVLJQVRIGDPDJHDQGOHDNV
'DPDJHGKRVHVPXVWEHUHSODFHGLPPHGLDWHO\
‡ &KHFN WKH EDWWHU\ DWWDFKPHQW DQG ZLUH FRQQHFWLRQV IRU GDPDJH DQG PDNH VXUH
WKH\DUHVHFXUH
‡ &KHFNWKHEDWWHU\FRQQHFWRUVDUHVHFXUH
‡ &KHFNWKHORDGKDQGOHUIRUYLVLEOHVLJQVRIGDPDJHVXFKDVFUDFNVEHQWRUVHYHUH
ZHDU
‡ &KHFNWKHGULYHZKHHODQGORDGZKHHOVIRUGDPDJH
‡ &KHFNWKDWWKHPDUNLQJVDQGODEHOVDUHSUHVHQWFOHDQDQGOHJLEOHVHHSDJH 
‡ &KHFN WKH SURWHFWLRQ VFUHHQ  JULOOH DQG WKHLU DWWDFKPHQWV DUH VHFXUH DQG
XQGDPDJHG
‡ 0DNHVXUHWKHGULYHSDQHOVDQGFRYHUVDUHVHFXUHDQGFKHFNIRUGDPDJH
‡ :LWKWKHORDGKDQGOHUORZHUHGFKHFNWKHPDVWFKDLQVDUHWHQVLRQHGDQGVHFXUHG
FRUUHFWO\
‡ &KHFNWLOOHUUHWXUQIXQFWLRQ
‡ &KHFNWKHFRQWUROVDXWRPDWLFDOO\UHWXUQWRWKHQHXWUDOSRVLWLRQDIWHUXVH
‡ 6DIHW\ FXWRII KHLJKW VZLWFK PDVW  FKHFN FDEOH FRQQHFWLRQV DQG PDJQHW
DWWDFKPHQW
(1


Downloaded from www.Manualslib.com manuals search engine
 3UHSDULQJWKHWUXFNIRURSHUDWLRQ
Switching on the truck

Requirements
± &KHFNVDQGRSHUDWLRQVWREHSHUIRUPHGEHIRUHVWDUWLQJGDLO\ZRUNVHHSDJH 

Procedure
‡ 3XOOWKHHPHUJHQF\GLVFRQQHFWVZLWFK  WRXQORFNLW
‡ 7RVZLWFKRQWKHWUXFN
‡ ,QVHUWWKHNH\LQWKHNH\VZLWFK  DQGWXUQLWDVIDUWRWKHULJKWDVLWZLOOJR
‡ (QWHUWKHFRGHLQ&DQ&RGH o   RUXVLQJWKHVRIWNH\VXQGHUWKHGLVSOD\XQLW
LQFKGLVSOD\  o 
‡ +ROGWKHFDUGRUWUDQVSRQGHULQIURQWRIWKH,60DFFHVVPRGXOHDQGGHSHQGLQJ
RQWKHVHWWLQJSUHVVWKHJUHHQEXWWRQRQWKH,60DFFHVVPRGXOH o 
Z 7KHWLOOHU  PXVWEHLQWKHXSSHUEUDNLQJ]RQH%,IHYHQWPHVVDJH(
LVGLVSOD\HGRQWKH&DQ'LVGLVSOD\LQVWUXPHQW o RURQWKHGLVSOD\XQLW LQFK
GLVSOD\  o PRYHWKHWLOOHUWRWKHXSSHUEUDNH]RQH%VHHSDJH 
The truck is ready for operation.

t7KHFKDUJHVWDWXVLQGLFDWRU  VKRZVWKHFXUUHQWEDWWHU\FKDUJHVWDWXV

o7KH&DQ'LVGLVSOD\LQVWUXPHQW  RUWKHGLVSOD\XQLW LQFKGLVSOD\ VKRZVWKH


FXUUHQWEDWWHU\FKDUJHVWDWXVDQGWKHVHUYLFHKRXUV








(1


Downloaded from www.Manualslib.com manuals search engine
 &KHFNVDQGRSHUDWLRQVWREHFDUULHGRXWZKHQWKHWUXFNLV
RSHUDWLRQDO

:$51,1*

5LVNRIDFFLGHQWGXHWRGDPDJHWRRURWKHUGHIHFWVLQWKHWUXFNDQGRSWLRQDO
IHDWXUHV
,IGDPDJHRURWKHUWUXFNRUDWWDFKPHQW RSWLRQDOHTXLSPHQW GHIHFWVDUHGLVFRYHUHG
GXULQJWKHIROORZLQJFKHFNVWKHWUXFNPXVWEHWDNHQRXWRIVHUYLFHXQWLOLWKDVEHHQ
UHSDLUHG
X5HSRUWDQ\GHIHFWVLPPHGLDWHO\WR\RXUVXSHUYLVRU
X0DUNGHIHFWLYHWUXFNDQGWDNHRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW

Procedure
‡ 7HVWZDUQLQJLQGLFDWRUVDQGVDIHW\HTXLSPHQW
‡ 7HVWWKHHPHUJHQF\GLVFRQQHFWIXQFWLRQE\SUHVVLQJWKHHPHUJHQF\GLVFRQQHFW
VZLWFK 7KH PDLQ FLUFXLW LV GLVFRQQHFWHG DQG QR WUXFN RSHUDWLRQV FDQ EH
SHUIRUPHG1RZSXOOWKHHPHUJHQF\GLVFRQQHFWVZLWFKWRXQORFNLW
‡ 7HVWWKHKRUQE\SUHVVLQJWKHZDUQLQJVLJQDOEXWWRQ
‡ &KHFNEUDNLQJHIILFLHQF\VHHSDJH 
‡ 7HVWWKHVWHHULQJVHHSDJH 
‡ 7HVWWKHK\GUDXOLFV\VWHPVHHSDJH 
‡ 7HVWWUDYHORSHUDWLRQVVHHSDJH 
‡ 7HVW WKH FROOLVLRQ VDIHW\ VZLWFK E\ GHSUHVVLQJ LW ZKLOVW GULYLQJ LQ WKH GULYH
GLUHFWLRQ
‡ 7HVWWKHFRQWUROVDQGGLVSOD\VDQGFKHFNIRUGDPDJHVHHSDJH 

(1


Downloaded from www.Manualslib.com manuals search engine
 3DUNLQJWKHWUXFNVHFXUHO\

:$51,1*

$QXQVHFXUHGWUXFNFDQFDXVHDFFLGHQWV
'RQRWOHDYHDQXQVHFXUHGWUXFN
X3DUNWKHWUXFNVHFXUHO\ZKHQOHDYLQJLW
X([FHSWLRQ,IWKHRSHUDWRULQWHQGVWRUHPDLQLQWKHLPPHGLDWHYLFLQLW\DQGLVOHDYLQJ
WKHWUXFNIRURQO\DVKRUWZKLOHWKHDSSOLHGSDUNLQJEUDNHLVVXIILFLHQWWRKROGWKH
WUXFN VHH SDJH  ,PPHGLDWH YLFLQLW\ LV ZKHQ WKH RSHUDWRU LV DEOH UHVSRQG WR
PDOIXQFWLRQVRUDWWHPSWVWRXVHWKHWUXFNE\XQDXWKRULVHGSHUVRQVLPPHGLDWHO\

:$51,1*

$QXQVHFXUHGWUXFNFDQFDXVHDFFLGHQWV
'RQRWSDUNWKHWUXFNRQDQLQFOLQH'RQRWSDUNWKHWUXFNZLWKRXWWKHEUDNHVHQJDJHG
'RQRWSDUNDQGOHDYHWKHWUXFNZLWKWKHORDGKDQGOHUUDLVHG
X3DUNWKHWUXFNRQDOHYHOVXUIDFH,QVSHFLDOFDVHVWKHWUXFNPD\QHHGWREHVHFXUHG
ZLWK ZHGJHV
X)XOO\ORZHUWKHORDGKDQGOHUZKHQOHDYLQJWKHWUXFN
X6HOHFWDSODFHWRSDUNZKHUHQRRWKHUSHRSOHDUHDWULVNRILQMXU\IURPWKHORZHUHG
ORDGKDQGOHU
X,IWKHEUDNHVDUHQRWZRUNLQJSODFHZHGJHVXQGHUQHDWKWKHZKHHOVRIWKHWUXFNWR
SUHYHQWLWIURPPRYLQJ

Park the truck securely


Procedure
‡ 3DUNWKHWUXFNRQDOHYHOVXUIDFH
‡ )XOO\ORZHUWKHORDGKDQGOHU  
‡ 3UHVVWKHORZHUEXWWRQ  
‡ 8VLQJWKHWLOOHU  VHWWKHGULYHZKHHOWRWKHVWUDLJKWDKHDGSRVLWLRQ
‡ 6ZLWFKRIIWKHWUXFNWRGRWKLV
‡ 7XUQWKHNH\LQWKHNH\VZLWFK  DQWLFORFNZLVHDVIDUDVLWZLOOJR5HPRYHWKH
NH\IURPWKHNH\VZLWFK  
‡ )RU&DQ&RGH  SUHVVWKH2NH\ o 
‡ 3UHVVWKHUHGEXWWRQRQWKH,60DFFHVVPRGXOH o 
‡ 3UHVVWKH(PHUJHQF\'LVFRQQHFW  
The truck is parked.
(1


Downloaded from www.Manualslib.com manuals search engine
 ,QGXVWULDO7UXFN2SHUDWLRQ
 6DIHW\UHJXODWLRQVIRUWUXFNRSHUDWLRQ
7UDYHOURXWHVDQGZRUNDUHDV

2QO\XVHODQHVDQGURXWHVVSHFLILFDOO\GHVLJQDWHGIRUWUXFNWUDIILF8QDXWKRULVHGWKLUG
SDUWLHV PXVW VWD\ DZD\ IURP ZRUN DUHDV /RDGV PXVW RQO\ EH VWRUHG LQ SODFHV
VSHFLDOO\GHVLJQDWHGIRUWKLVSXUSRVH
7KHWUXFNPXVWRQO\EHRSHUDWHGLQZRUNDUHDVZLWKVXIILFLHQWOLJKWLQJWRDYRLGGDQJHU
WRSHUVRQQHODQGPDWHULDOV$GGLWLRQDOHTXLSPHQWLVQHFHVVDU\WRRSHUDWHWKHWUXFNLQ
DUHDVRILQVXIILFLHQWOLJKWLQJ

:$51,1*

'RQRWH[FHHGWKHSHUPLVVLEOHVXUIDFHDQGVSRWORDGOLPLWVRQWKHWUDYHOURXWHV
$WEOLQGVSRWVJHWDVHFRQGSHUVRQWRDVVLVW

7UDYHOFRQGXFW

7KH RSHUDWRU PXVW DGDSW WKH WUDYHO VSHHG WR ORFDO FRQGLWLRQV 7KH WUXFN PXVW EH
GULYHQDWVORZVSHHGZKHQQHJRWLDWLQJEHQGVRUQDUURZSDVVDJHZD\VZKHQSDVVLQJ
WKURXJK VZLQJ GRRUV DQG DW EOLQG VSRWV 7KH RSHUDWRU PXVW DOZD\V REVHUYH DQ
DGHTXDWHEUDNLQJGLVWDQFHEHWZHHQWKHIRUNOLIWWUXFNDQGWKHYHKLFOHLQIURQWDQGPXVW
EHLQFRQWURORIWKHWUXFNDWDOOWLPHV$EUXSWVWRSSLQJ H[FHSWLQHPHUJHQFLHV UDSLG
8WXUQVDQGRYHUWDNLQJDWGDQJHURXVRUEOLQGVSRWVDUHQRWSHUPLWWHG'RQRWOHDQRXW
RUUHDFKEH\RQGWKHZRUNLQJDQGRSHUDWLQJDUHD

7UDYHOYLVLELOLW\

7KHRSHUDWRUPXVWORRNLQWKHGLUHFWLRQRIWUDYHODQGPXVWDOZD\VKDYHDFOHDUYLHZ
RIWKHURXWHDKHDG,IWKHWUXFNLVFDUU\LQJORDGVWKDWDIIHFWYLVLELOLW\WKHWUXFNPXVW
WUDYHODJDLQVWWKHORDGGLUHFWLRQ,IWKLVLVQRWSRVVLEOHDVHFRQGSHUVRQPXVWZDON
DORQJVLGH WKH WUXFN DV DORRNRXW WR REVHUYH WKHWUDYHO URXWHZKLOHPDLQWDLQLQJ H\H
FRQWDFWZLWKWKHRSHUDWRU3URFHHGRQO\DWZDONLQJSDFHDQGZLWKSDUWLFXODUFDUH6WRS
WKHWUXFNDVVRRQDV\RXORVHH\HFRQWDFW

(1


Downloaded from www.Manualslib.com manuals search engine
1HJRWLDWLQJVORSHVDQGLQFOLQHV

1HJRWLDWLQJ VORSHV DQG LQFOLQHV XS WR   LV RQO\ SHUPLWWHG ZKHQ WKH\ DUH
UHFRJQLVHGODQHV7KHVORSHVDQGLQFOLQHVPXVWEHFOHDQKDYHDQRQVOLSVXUIDFH
DQGQHJRWLDWLQJWKHPVDIHO\PXVWEHZLWKLQWKHWHFKQLFDOVSHFLILFDWLRQVRIWKHWUXFN
7KHWUXFNPXVWDOZD\VEHGULYHQZLWKWKHORDGIDFLQJXSKLOO7KHLQGXVWULDOWUXFNPXVW
QRWEHWXUQHGRSHUDWHGDWDQDQJOHRUSDUNHGRQLQFOLQHVRUVORSHV,QFOLQHVPXVWRQO\
EHQHJRWLDWHGDWVORZVSHHGZLWKWKHGULYHUUHDG\WREUDNHDWDQ\PRPHQW

1HJRWLDWLQJOLIWVORDGLQJUDPSVDQGGRFNV

/LIWVPD\RQO\EHQHJRWLDWHGLIWKH\KDYHVXIILFLHQWFDSDFLW\DUHVXLWDEOHIRUGULYLQJRQ
DQGDXWKRULVHGIRUWUXFNWUDIILFE\WKHRZQHU7KHGULYHUPXVWVDWLVI\KLPVHOIRIWKH
DERYHEHIRUHHQWHULQJWKHVHDUHDV7KHWUXFNPXVWHQWHUOLIWVZLWKWKHORDGLQIURQWDQG
PXVWWDNHXSDSRVLWLRQZKLFKGRHVQRWDOORZLWWRFRPHLQWRFRQWDFWZLWKWKHZDOOVRI
WKHOLIWVKDIW3HUVRQVULGLQJLQWKHOLIWZLWKWKHIRUNOLIWWUXFNPXVWRQO\HQWHUWKHOLIWDIWHU
WKHWUXFNKDVFRPHWRDUHVWDQGPXVWOHDYHWKHOLIWEHIRUHWKHWUXFN7KHGULYHUPXVW
HQVXUH WKDW WKH ORDGLQJ UDPS  GRFN FDQQRW PRYH RU FRPH ORRVH GXULQJ ORDGLQJ 
XQORDGLQJ

7\SHRIORDGVWREHFDUULHG

7KHRSHUDWRUPXVWPDNHVXUHWKDWWKHORDGLVLQDVDWLVIDFWRU\FRQGLWLRQ/RDGVPXVW
DOZD\VEHSRVLWLRQHGVDIHO\DQGFDUHIXOO\8VHVXLWDEOHSUHFDXWLRQVWRSUHYHQWSDUWV
RIWKHORDGIURPWLSSLQJRUIDOOLQJGRZQ3UHYHQWOLTXLGORDGVIURPVORVKLQJRXW

:$51,1*

(OHFWURPDJQHWLFLQIOXHQFHFDQUHVXOWLQDFFLGHQWV
6WURQJPDJQHWVFDQFDXVHHOHFWURQLFFRPSRQHQWVVXFKDV+DOOVHQVRUVWREHFRPH
GDPDJHGUHVXOWLQJLQDFFLGHQWV
X'RQRWXVHPDJQHWVLQWKHRSHUDWLQJDUHDRIWKHWUXFN([FHSWLRQVWRWKLVUXOHDUH
FRPPHUFLDOZHDNFODPSLQJPDJQHWVIRUDWWDFKLQJQRWLFHV
(1


Downloaded from www.Manualslib.com manuals search engine
 (PHUJHQF\'LVFRQQHFW

&$87,21

$SSO\LQJPD[LPXPEUDNLQJFDQUHVXOWLQDFFLGHQWV
$SSO\LQJ WKH (PHUJHQF\ 'LVFRQQHFW VZLWFK GXULQJ WUDYHO ZLOO FDXVH WKH WUXFN WR
GHFHOHUDWHWRDKDOWDWPD[LPXPIRUFH7KLVPD\FDXVHWKHORDGWRVOLGHRIIWKHORDG
KDQGOHU7KHUHLVDKLJKHUULVNRIDFFLGHQWVDQGLQMXU\
X'RQRWXVHWKH(PHUJHQF\'LVFRQQHFWVZLWFKDVDVHUYLFHEUDNH
X8VHWKH(PHUJHQF\'LVFRQQHFWVZLWFKGXULQJWUDYHORQO\LQHPHUJHQFLHV

&$87,21

)DXOW\RUQRQDFFHVVLEOH(PHUJHQF\'LVFRQQHFWVZLWFKHVFDQFDXVHDFFLGHQWV
$ IDXOW\ RU QRQDFFHVVLEOH (PHUJHQF\ 'LVFRQQHFW VZLWFK FDQ FDXVH DFFLGHQWV ,Q
GDQJHURXVVLWXDWLRQVWKHRSHUDWRUFDQQRWEULQJWKHWUXFNWRDKDOWLQWLPHE\DSSO\LQJ
WKH(PHUJHQF\'LVFRQQHFWVZLWFK
X7KHRSHUDWLRQRIWKH(PHUJHQF\'LVFRQQHFWVZLWFKPXVWQRWEHDIIHFWHGE\DQ\
REMHFWVSODFHGLQLWVZD\
X5HSRUW DQ\ GHIHFWV RQ WKH (PHUJHQF\ 'LVFRQQHFW VZLWFK LPPHGLDWHO\ WR \RXU
VXSHUYLVRU
X0DUNGHIHFWLYHWUXFNDQGWDNHRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW

(1


Downloaded from www.Manualslib.com manuals search engine
Press the Emergency Disconnect switch

Procedure
‡ 3UHVVWKH(PHUJHQF\'LVFRQQHFW  
All electrical functions are deactivated. The truck brakes to a halt.

Z 3UHVVWKH(PHUJHQF\'LVFRQQHFWVZLWFKRQLQHPHUJHQFLHV

Releasing the Emergency Disconnect switch


Procedure
‡ 3XOOWKH(PHUJHQF\'LVFRQQHFWVZLWFK  WRXQORFNLW
All electrical functions are enabled and the truck is operational again (provided the
truck was operational before the Emergency Disconnect was pressed).

Z 7UXFNVZLWK&DQ&RGHDQG,60DFFHVVPRGXOHUHPDLQVZLWFKHGRII


(1


Downloaded from www.Manualslib.com manuals search engine
 $XWRPDWLFEUDNLQJ
Z :KHQWKHWLOOHULVUHOHDVHGLWUHWXUQVDXWRPDWLFDOO\WRWKHXSSHUEUDNH]RQH % DQG
WKHEUDNHVDUHDSSOLHGDXWRPDWLFDOO\

:$51,1*

5LVNRIFROOLVLRQGXHWRDGHIHFWLYHWLOOHU
2SHUDWLQJWKHWUXFNZLWKDGHIHFWLYHWLOOHUFDQOHDGWRFROOLVLRQVZLWKSHUVRQVRUREMHFWV
X,IWKHWLOOHUUHWXUQVWRWKHEUDNHSRVLWLRQVORZO\RUQRWDWDOOWKHWUXFNPXVWEHWDNHQ
RXWRIVHUYLFHXQWLOWKHFDXVHRIWKLVIDXOWLVEHUHFWLILHG
X&RQWDFWWKHPDQXIDFWXUHU
VFXVWRPHUVHUYLFHGHSDUWPHQW

(1


Downloaded from www.Manualslib.com manuals search engine
 7UDYHO

:$51,1*

&ROOLVLRQKD]DUGZKHQRSHUDWLQJWKHWUXFN
&ROOLVLRQVZLWKSHUVRQQHODQGHTXLSPHQWFDQUHVXOWLIWKHWUXFNLVRSHUDWHGZLWKRSHQ
SDQHOV
X'R QRW RSHUDWH WKH WUXFN XQOHVV WKH SDQHOV DQG FRYHUV DUH FORVHG DQG SURSHUO\
ORFNHG
X:KHQWUDYHOOLQJWKURXJKVZLQJGRRUVHWFPDNHVXUHWKDWWKHGRRUVGRQRWDFWLYDWH
WKHFROOLVLRQVDIHW\EXWWRQ

Requirements
± 6WDUWXSWKHWUXFNVHHSDJH 

Procedure
‡ 6HWWKHWLOOHU  WRWKHWUDYHO]RQH ) 
‡ &RQWUROWKHWUDYHOGLUHFWLRQZLWKWKHWUDYHOVZLWFK  
‡ 5RWDWHWKHWUDYHOVZLWFK  VORZO\LQWKHORDGGLUHFWLRQ  
7UDYHOLQORDGGLUHFWLRQ
‡ 5RWDWHWKHWUDYHOVZLWFK  VORZO\LQWKHGULYHGLUHFWLRQ  
7UDYHOLQGULYHGLUHFWLRQ
‡ &RQWUROWKHWUDYHOVSHHGZLWKWKHWUDYHOVZLWFK  
‡ 7KHIXUWKHUWKHWUDYHOVZLWFK  LVURWDWHGWKHJUHDWHUWKHWUDYHOVSHHG
‡ &RQWUROWKHWUDYHOVSHHGE\URWDWLQJWKHWUDYHOVZLWFK  IXUWKHURUOHVV
Z $IWHUUHOHDVLQJWKHWUDYHOVZLWFK  LWDXWRPDWLFDOO\UHWXUQVWRWKHQHXWUDOSRVLWLRQ
 DQGWKHWUXFNEUDNHV
The brakes are released and the truck moves in the selected direction.

$QWLUROOEDFNGHYLFHIRUVORZWUDYHORQLQFOLQHV

,IWKHWUXFNGRHVQRWKDYHVXIILFLHQWVSHHGWRWUDYHOXSDQLQFOLQHLWPD\UROOEDFN
5ROOLQJ EDFN LV GHWHFWHG E\ WKH WUXFN
V FRQWUROOHU DQG WKH WUXFN EUDNHV WR D KDOW
LPPHGLDWHO\
(1


Downloaded from www.Manualslib.com manuals search engine
0 

 

) 

 &KDQJLQJGLUHFWLRQGXULQJWUDYHO

&$87,21

'DQJHUZKHQFKDQJLQJGLUHFWLRQGXULQJWUDYHO
&KDQJLQJGLUHFWLRQGXULQJWUDYHOFDXVHVWKHWUXFNWRGHFHOHUDWHVKDUSO\:KHQWKH
WUXFNFKDQJHVGLUHFWLRQLWFDQVWDUWWUDYHOOLQJDWKLJKVSHHGLQWKHRSSRVLWHGLUHFWLRQ
XQOHVVWKHWUDYHOVZLWFKLVUHOHDVHGLQWLPH
X$IWHUVHWWLQJRIILQWKHRSSRVLWHGLUHFWLRQDSSO\WKHWUDYHOVZLWFKJHQWO\RUQRWDWDOO
X'RQRWSHUIRUPDQ\VXGGHQVWHHULQJRSHUDWLRQV
X$OZD\VIDFHLQWKHGLUHFWLRQRIWUDYHO
X0DLQWDLQDQDGHTXDWHRYHUYLHZRIWKHURXWH\RXDUHWUDYHOOLQJ

Changing direction during travel

Procedure
‡ 6HWWKHWUDYHOVZLWFK  WRWKHRSSRVLWHGLUHFWLRQZKLOHWUDYHOOLQJ
The truck decelerates until it starts to travel in the opposite direction.
(1


Downloaded from www.Manualslib.com manuals search engine
 6ORZWUDYHO

&$87,21

5LVNRIDFFLGHQWLIWKHVHUYLFHEUDNHLVGHDFWLYDWHG
3DUWLFXODU FDUH DQG DWWHQWLRQ LV UHTXLUHG E\ WKH RSHUDWRU GXULQJ VORZ WUDYHO 7KH
VHUYLFHEUDNHLVGHDFWLYDWHGGXULQJVORZWUDYHODQGLVRQO\UHDFWLYDWHGDIWHUWKHVORZ
WUDYHOEXWWRQLVUHOHDVHG
X,QKD]DUGRXVVLWXDWLRQVEUDNHE\LPPHGLDWHO\UHOHDVLQJWKHVORZWUDYHOEXWWRQDQG
WKHWUDYHOVZLWFK
X'XULQJVORZWUDYHO\RXFDQRQO\EUDNHE\FRDWLQJEUDNLQJ

Z 7KH WUXFN FDQ EH RSHUDWHG ZLWK DQ XSULJKW WLOOHU   H J LQ FRQILQHG VSDFHV 
HOHYDWRUV 
Switch on the slow travel function

Procedure
‡ 3UHVVDQGKROGGRZQWKHVORZWUDYHOEXWWRQ  
‡ 5RWDWHWKHWUDYHOVZLWFK  LQWKHUHTXLUHGWUDYHOGLUHFWLRQ
The brake is released. The truck travels at slow speed.

Switching off slow travel 

Procedure

‡ 5HOHDVHWKHVORZWUDYHOEXWWRQ  
If the tiller is in brake zone "B", the brake
applies and the truck stops.
If the tiller is in brake zone "F" the truck
continues at slow travel speed. 

‡ 5HOHDVHWKHWUDYHOVZLWFK  
Slow travel ends and the truck can now travel
again at normal speed.
(1


Downloaded from www.Manualslib.com manuals search engine
 6WHHULQJ
Procedure
‡ 0RYHWKHWLOOHU  WRWKHOHIWRUULJKW
The truck is steered in the required direction.

Z (OHFWULFVWHHULQJ o LVHDVLHUWRRSHUDWHGXHWROHVVDFWLYDWLRQIRUFHUHTXLUHG

 %UDNHV

:$51,1*

$FFLGHQWULVNZKLOHEUDNLQJ
7KHWUXFN¶VEUDNLQJUHVSRQVHGHSHQGVODUJHO\RQWKHIORRUFRQGLWLRQDQGWKHW\SHRI
VXUIDFH7KHWUXFN¶VEUDNLQJGLVWDQFHLQFUHDVHVZKHQWKHJURXQGLVZHWRUGLUW\
X7KHRSHUDWRUPXVWEHDZDUHRIIORRUFRQGLWLRQVDQGWDNHWKHPLQWRDFFRXQWZKHQ
EUDNLQJ
X%UDNHZLWKFDUHWRSUHYHQWWKHORDGIURPVOLSSLQJ

7KHWUXFNFDQEUDNHLQWKUHHGLIIHUHQWZD\V
± %\XVLQJWKHVHUYLFHEUDNH EUDNH]RQH% 
± :LWKWKHFRDVWLQJEUDNH
± %\LQYHUVLRQEUDNLQJ EUDNLQJDQGFKDQJLQJGLUHFWLRQ 


%

) 

%
(1


Downloaded from www.Manualslib.com manuals search engine
0
 %UDNLQJZLWKWKHVHUYLFHEUDNH
Procedure

‡ 0RYH WKH WLOOHU   XS RU GRZQ WR %
RQHRIWKHEUDNH]RQHV % 
The truck brakes to a halt
regeneratively via the service brake. ) 
Z When braking regeneratively,
energy is returned to the battery,
ensuring a longer service time. %

 %UDNLQJZLWKWKHFRDVWLQJEUDNH
Procedure
‡ ,IWKHWUDYHOVZLWFK  LVVHWWR  WKHWUXFNDXWRPDWLFDOO\EUDNHVUHJHQHUDWLYHO\
The truck brakes to a halt regeneratively via the coasting brake.
Z When braking regeneratively, energy is returned to the battery, ensuring a longer
service time.

 ,QYHUVLRQEUDNLQJ
Procedure
‡ 6HWWKHWUDYHOVZLWFK  WRWKHRSSRVLWHGLUHFWLRQZKLOHWUDYHOOLQJVHHSDJH 
The truck brakes regeneratively until it starts to move in the opposite direction.

 3DUNLQJEUDNH
Z 7KHPHFKDQLFDOEUDNHDSSOLHVDXWRPDWLFDOO\ZKHQWKHWUXFNFRPHVWRUHVW
(1


Downloaded from www.Manualslib.com manuals search engine
 /RDGKDQGOHUUDLVHORZHU

:$51,1*

$FFLGHQWULVNZKHQOLIWLQJDQGORZHULQJ
2WKHUSHRSOHFDQEHLQMXUHGLQWKHWUXFN
VKD]DUGRXVDUHD
7KH KD]DUGRXV DUHD LV GHILQHG DV WKH DUHD LQ ZKLFK SHRSOH DUH DW ULVN IURP WKH
PRYHPHQWRIWKHWUXFNLQFOXGLQJWKHORDGKDQGOHUHWF7KLVDOVRLQFOXGHVDUHDVZKLFK
FDQEHUHDFKHGE\IDOOLQJORDGVRSHUDWLQJHTXLSPHQWHWF
$SDUW IURP WKH GULYHU LQ WKH QRUPDO RSHUDWLQJ SRVLWLRQ  WKHUH VKRXOG EH QR RWKHU
SHRSOHLQWKHWUXFN
VKD]DUGRXVDUHD
X,QVWUXFWRWKHUSHRSOHWRPRYHRXWRIWKHKD]DUGRXVDUHDRIWKHWUXFN6WRSZRUNLQJ
ZLWKWKHWUXFNLISHRSOHGRQRWOHDYHWKHKD]DUGRXVDUHD
X,ISHRSOHGRQRWOHDYHWKHKD]DUGRXVDUHDGHVSLWHWKHZDUQLQJSUHYHQWWKHWUXFN
IURPEHLQJXVHGE\XQDXWKRULVHGSHRSOH
X2QO\ FDUU\ ORDGV WKDW KDYH EHHQ VHFXUHG DQG SRVLWLRQHG LQ DFFRUGDQFH ZLWK
UHJXODWLRQV8VHVXLWDEOHSUHFDXWLRQVWRSUHYHQWSDUWVRIWKHORDGIURPWLSSLQJRU
IDOOLQJGRZQ
X1HYHUH[FHHGWKHPD[LPXPORDGVVSHFLILHGRQWKHFDSDFLW\SODWH
X1HYHUVWDQGXQGHUQHDWKDUDLVHGORDGKDQGOHU
X'RQRWVWDQGRQWKHORDGKDQGOHU
X'RQRWOLIWRWKHUSHRSOHRQWKHORDGKDQGOHU
X1HYHUUHDFKRUFOLPELQWRPRYLQJWUXFNSDUWV
X'RQRWFOLPERQWRSDUWVRIWKHEXLOGLQJRURWKHUWUXFNV

NOTE

$GDSWDVORZHUVSHHGZKHQVWDFNLQJDQGUHWULHYLQJ

Z +\GUDXOLF IXQFWLRQ ORFN 7KH QHZ VRIWZDUH YHUVLRQ IURP )HEUXDU\   KDV D
SUHVHWWLQJWKDWRQO\HQDEOHVOLIWLQJZKHQWKHWLOOHULVLQWKHWUDYHOUDQJH ) RUZKHQ
WKHVORZWUDYHOEXWWRQLVSUHVVHG7KLVGRHVQRWDIIHFWORZHULQJ
7KHSUHVHWWLQJFDQEHFKDQJHGYLDDSDUDPHWHUVHHSDJH 

(1


Downloaded from www.Manualslib.com manuals search engine
 5DLVLQJWKHORDGKDQGOHU
Requirements
± 3UHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 

Procedure
‡ 3UHVVWKH5DLVHORDGKDQGOHUEXWWRQ  XQWLO\RXUHDFKWKHGHVLUHGOLIWKHLJKW

NOTE
5LVNRIPDWHULDOGDPDJHWRWKHK\GUDXOLFXQLW
2QFH\RXKDYHUHDFKHGWKHPHFKDQLFDOOLPLWSRVLWLRQRIWKHORDGKDQGOHUGRQRWSUHVV
WKHUDLVHORDGKDQGOHUEXWWRQDQ\PRUH2WKHUZLVHWKHK\GUDXOLFXQLWFRXOGVXIIHU
PDWHULDOGDPDJH

Z 7KHOLIWVSHHGFDQEHLQILQLWHO\DGMXVWHGYLDWKHWUDYHORIWKHEXWWRQ DSSUR[PP 
6KRUWVZLWFKVWURNH VORZOLIW
/RQJVZLWFKVWURNH IDVWOLIW
The load handler is raised.

8VHDVDQHOHYDWHGZRUNWDEOH

7KH UDLVHGORDGKDQGOHUFDQ EHXVHGDVDQ HOHYDWHG ZRUNWDEOH ZKHQ WKH WUXFNLV


VZLWFKHGRIIVHHSDJH 
7LOOHUIURPDERYH

     

7LOOHUIURPEHORZ

     
(1


Downloaded from www.Manualslib.com manuals search engine
 /RZHULQJWKHORDGKDQGOHU
Requirements
± 3UHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 

Procedure
‡ 3UHVVWKH³/RZHUORDGKDQGOHU´EXWWRQ  XQWLO\RXUHDFKWKHGHVLUHGOLIWKHLJKW
Z (-& t
7KHORZHULQJVSHHGFDQEHVHWWRWZROHYHOVXVLQJWKHEXWWRQWUDYHO
)LUVWRIEXWWRQWUDYHO VORZORZHU
/DVWRIEXWWRQWUDYHO IDVWORZHU
Z (-& o
(-& t
7KHORZHULQJVSHHGFDQEHLQILQLWHO\DGMXVWHGYLDWKHWUDYHORIWKHEXWWRQ DSSUR[
PP 
6KRUWVZLWFKVWURNH VORZORZHU
/RQJVZLWFKVWURNH IDVWORZHU
The load handler is lowered.

(1


Downloaded from www.Manualslib.com manuals search engine
 /LIWLQJWUDQVSRUWLQJDQGGHSRVLWLQJORDGV

:$51,1*

5LVNRIDFFLGHQWZKHQWKHFHQWUHRIJUDYLW\RIWKHORDGLVRXWVLGHRIWKHORDG
FHQWUHGLVWDQFH
,I WKH FHQWUH RI JUDYLW\ * RI D UDLVHG ORDG OLHV RXWVLGH WKH ORDG FHQWUH GLVWDQFH '
VSHFLILHGIRUWKHORDGKDQGOHULQWKHKRUL]RQWDORUYHUWLFDOSODQHVXQGHUXQIDYRXUDEOH
FRQGLWLRQVWKHUDLVHGORDGDQGDOVRWKHWUXFNFDQWLSRYHUZKLOHZRUNLQJ
X2EVHUYHORDGFHQWUHGLVWDQFHVDQGFDSDFLWLHVRIWKHORDGKDQGOHUVHHSDJH 
X3LFNXSWKHORDGVRWKDWLWVFHQWUHRIJUDYLW\OLHVEHWZHHQWKHORDGDUPVRIWKHORDG
KDQGOHU
X3UHIHUDEO\WKHORDGVKRXOGEHFRQILJXUHGDQGSLFNHGXSVRWKDWLWVFHQWUHGLVWDQFH
OLHVZLWKLQWKHORDGFHQWUHGLVWDQFHRIWKHORDGKDQGOHU G ”'DQGG ”'VHHDUHD
''LQWKHLOOXVWUDWLRQ 
X$ORDGZLWKDFHQWUHRIJUDYLW\RXWVLGHRIWKHORDGFHQWUHGLVWDQFHRIWKHORDGKDQGOHU
G !'DQGRUG !' VKRXOGRQO\EHPRYHGYHU\FDUHIXOO\DVWKLVORDGFDVHKDVQRW
EHHQFKHFNHGRQDWUXFNWHVWHGDFFRUGLQJWRWKHWHVWJXLGHOLQH

d2
G G
DD
D DD d1 d2

D D
Z )RU ORDGV ZLWK DQ HYHQ ZHLJKW GLVWULEXWLRQ WKH ORDG FHQWUH GLVWDQFH OLHV LQ WKH
JHRPHWULFDOFHQWUHRIWKHYROXPH
Z )RUUHFWDQJXODUORDGVZLWKDQHYHQZHLJKWGLVWULEXWLRQRYHUWKHHQWLUHYROXPHWKH
ORDGFHQWUHGLVWDQFHLVLQWKHPLGGOHLHKDOIWKHOHQJWKKDOIWKHKHLJKWDQGKDOIWKH
ZLGWKRIWKHORDG

:$51,1*

8QVHFXUHGDQGLQFRUUHFWO\SRVLWLRQHGORDGVFDQFDXVHDFFLGHQWV
%HIRUH OLIWLQJ D ORDG XQLW WKH GULYHU PXVW PDNH VXUH WKDW LW KDV EHHQ FRUUHFWO\
SDOOHWLVHGDQGGRHVQRWH[FHHGWKHWUXFN¶VFDSDFLW\
X,QVWUXFWRWKHUSHRSOHWRPRYHRXWRIWKHKD]DUGRXVDUHDRIWKHWUXFN6WRSZRUNLQJ
ZLWKWKHWUXFNLISHRSOHGRQRWOHDYHWKHKD]DUGRXVDUHD
X2QO\ FDUU\ ORDGV WKDW KDYH EHHQ FRUUHFWO\ VHFXUHG DQG SRVLWLRQHG 8VH VXLWDEOH
SUHFDXWLRQVWRSUHYHQWSDUWVRIWKHORDGIURPWLSSLQJRYHURUIDOOLQJRIIWKHWUXFN
X'DPDJHGORDGVPXVWQRWEHWUDQVSRUWHG
X1HYHUH[FHHGWKHPD[LPXPORDGVVSHFLILHGRQWKHORDGGLDJUDP
X1HYHUVWDQGXQGHUQHDWKDUDLVHGORDGKDQGOHU
X'RQRWVWDQGRQWKHORDGKDQGOHU
X'RQRWOLIWRWKHUSHRSOHRQWKHORDGKDQGOHU
(1

X,QVHUWWKHORDGKDQGOHUDVIDUDVSRVVLEOHXQGHUQHDWKWKHORDG


Downloaded from www.Manualslib.com manuals search engine
&$87,21

X'RQRWOLIWORQJORDGVDWDQDQJOH

NOTE

:LWKWKHWZRVWDJH'XSOH[PDVW == DQGWKHWKUHHVWDJH7ULSOH[PDVW '= DVKRUW


FHQWUHPRXQWHG IUHH OLIW F\OLQGHU LQLWLDOO\ OLIWV WKH ORDG FDUULDJH IUHH OLIW  ZLWKRXW
FKDQJLQJ WKH RYHUDOO KHLJKW RI WKH WUXFN)URP D WUXFNVSHFLILF OLIW KHLJKW WUDYHO LV
DXWRPDWLFDOO\UHGXFHG,WLQFUHDVHVDJDLQZKHQWKHORDGLVORZHUHG

Z )RUPDVWVZLWKDOLIWKHLJKW!PPPPWKHWUXFN
VWUDYHOVSHHGLVUHGXFHG
WRNPKDQGWKHDFFHOHUDWLRQLVDOVRUHGXFHGEH\RQGDOLIWKHLJKWRIPP
2SWLRQDOO\IRUPDVWVXSWRDOLIWKHLJKWRIPP

 5DLVLQJDORDG

Requirements
± /RDGFRUUHFWO\SDOOHWLVHG
± /RDGZHLJKWPDWFKHVWKHWUXFN
VFDSDFLW\
± /RDG KDQGOHU HYHQO\ ORDGHG IRU KHDY\
ORDGV
Procedure
‡ 'ULYHWKHWUXFNFDUHIXOO\XSWRWKHSDOOHW
‡ 'ULYHWKHORDGKDQGOHUVORZO\LQWRWKHSDOOHW
XQWLO WKH SDOOHW LV DJDLQVW WKH EDFN RI WKH
ORDGKDQGOHU VHHJUDSKLFWRWKHULJKW 
Z 7KHORDGPXVWQRWH[WHQGE\PRUHWKDQ
PPEH\RQGWKHORDGKDQGOHUWLSV
‡ 5DLVH WKH ORDG KDQGOHU XQWLO WKH GHVLUHG
KHLJKWLVUHDFKHG VHHSDJH  
The load is being raised.

NOTE

5LVNRIPDWHULDOGDPDJHWRWKHK\GUDXOLFXQLW
:KHQWKHPHFKDQLFDOVWRSVRIWKHORDGKDQGOHUKDYHEHHQUHDFKHGUHOHDVHWKHUDLVH
ORDGKDQGOHUEXWWRQ2WKHUZLVHWKHK\GUDXOLFXQLWPD\VXIIHUPDWHULDOGDPDJH

Z 7KHOLIWVSHHGFDQEHLQILQLWHO\DGMXVWHGYLDWKHWUDYHORIWKHEXWWRQ DSSUR[PP 

6KRUWVZLWFKVWURNH VORZOLIW
/RQJVZLWFKVWURNH IDVWOLIW
(1


Downloaded from www.Manualslib.com manuals search engine
 7UDQVSRUWLQJDORDG
Requirements
± /RDGUDLVHGFRUUHFWO\
± 0DVWORZHUHGIRUSURSHUWUDQVSRUW DSSUR[PPDERYHWKHJURXQG 'R
QRWWUDYHOZLWKDUDLVHGORDG !PP 
± *RRGJURXQGFRQGLWLRQV
Procedure
‡ $FFHOHUDWHDQGGHFHOHUDWHZLWKFDUH
‡ $GDSW \RXU WUDYHO VSHHG WR WKH FRQGLWLRQV RI WKH URXWH DQG WKH ORDG \RX DUH
WUDQVSRUWLQJ
‡ 7UDYHODWDFRQVWDQWVSHHG
‡ %HSUHSDUHGWREUDNHDWDOOWLPHV
‡ %UDNHJHQWO\LQQRUPDOFLUFXPVWDQFHV
‡ 2QO\VWRSVXGGHQO\LQGDQJHURXVVLWXDWLRQV
‡ :DWFKRXWIRURWKHUWUDIILFDWFURVVLQJVDQGSDVVDJHZD\V
‡ $OZD\VWUDYHOZLWKDORRNRXWDWEOLQGVSRWV
‡ 'RQRWWUDYHODFURVVRUDWDQDQJOHRQLQFOLQHV'RQRWWXUQRQVORSHVDQGLQFOLQHV
DQGDOZD\VGULYHZLWKWKHORDGIDFLQJXSKLOO VHHJUDSKLF 
(1


Downloaded from www.Manualslib.com manuals search engine
 'HSRVLWLQJDORDG

NOTE

$YRLGGHSRVLWLQJWKHORDGVXGGHQO\WRDYRLGGDPDJLQJWKHORDGORDGKDQGOHUDQGWKH
UDFN

&$87,21

/RDGV PXVW QRW EH VHW GRZQ RQ WUDQVSRUW RU HVFDSH URXWHV LQ IURQW RI VDIHW\
LQVWDOODWLRQVRUIDFWRU\HTXLSPHQWWKDWPXVWEHDFFHVVLEOHDWDOOWLPHV

Requirements
± 6WRUDJHORFDWLRQVXLWDEOHIRUVWRULQJWKHORDG

Procedure
‡ 'ULYHWKHWUXFNFDUHIXOO\XSWRWKHVWRUDJHORFDWLRQ
‡ /RZHUVWKHORDGKDQGOHU
Z 7R DYRLG GDPDJLQJ WKH ORDG DQG WKH ORDG KDQGOHU DYRLG VHWWLQJ WKH ORDG GRZQ
DEUXSWO\
‡ /RZHUWKHORDGKDQGOHUVRWKDWLWLVFOHDURIWKHORDG VHHSDJH  
‡ &DUHIXOO\GULYHWKHORDGKDQGOHURXWIURPEHQHDWKWKHSDOOHW
The load is deposited.

Z (-& t

7KHORZHULQJVSHHGFDQEHVHWWRWZROHYHOVXVLQJWKHEXWWRQWUDYHO
)LUVWRIEXWWRQWUDYHO VORZORZHU
/DVWRIEXWWRQWUDYHO IDVWORZHU
Z (-& o
(-& t
7KHORZHULQJVSHHGFDQEHLQILQLWHO\DGMXVWHGYLDWKHWUDYHORIWKHEXWWRQ DSSUR[
PP 

6KRUWVZLWFKVWURNH VORZORZHU
/RQJVZLWFKVWURNH IDVWORZHU

NOTE

7KH VRIW ODQGLQJ IHDWXUH UHGXFHV WKH ORZHULQJ VSHHG RI WKH ORDG MXVW EHIRUH LW
UHDFKHVWKHJURXQG DSSUR[PP 

Z 7KHVRIWODQGLQJIHDWXUHLVDQRSWLRQDOH[WUD
(1


Downloaded from www.Manualslib.com manuals search engine
 8VHDVD/LIW:RUN7DEOH
7KHORDGKDQGOHUFDQUHPDLQLQDUDLVHGSRVLWLRQWREHXVHGDVDOLIWZRUNWDEOHZKHQ
WKHWUXFNLVVZLWFKHGRIISURYLGHGWKHRSHUDWRULVFORVHWRWKHWUXFN

Z ,PPHGLDWH YLFLQLW\ RI WKH WUXFN LV ZKHQ WKH RSHUDWRU LV DEOH WR UHVSRQG WR
PDOIXQFWLRQVRUDWWHPSWVWRXVHWKHWUXFNE\XQDXWKRULVHGSHUVRQVLPPHGLDWHO\

2EVHUYHQDWLRQDOUHJXODWLRQVDQGORFDORSHUDWLQJFRQGLWLRQV

:$51,1*

$UDLVHGORDGKDQGOHUFDQFDXVHDFFLGHQWV
$VWDWLRQDU\WUXFNZLWKDUDLVHGORDGKDQGOHULVSRWHQWLDOO\KD]DUGRXVLQZRUNDUHDV
X3UHYHQWDQ\ULVNWRSHUVRQQHODQGPDWHULDOV
X1HYHUORDGRUGLVFKDUJHORDGVPDQXDOO\ZLWKDUDLVHGORDGKDQGOHULQDUHDVWKDWDUH
KD]DUGRXVZLWKOLPLWHGYLVLELOLW\RULQVXIILFLHQWOLJKWLQJ
X3DUNWKHWUXFNVHFXUHO\ZKHQOHDYLQJLWVHHSDJH 

:$51,1*

5LVNRIDFFLGHQWZKHQWKHUDLVHGORDGKDQGOHUVORZO\ORZHUVRILWVRZQDFFRUG
7KHUDLVHGORDGKDQGOHUFDQORZHULQGHSHQGHQWO\GXHWRLQWHUQDOOHDNDJH$FFRUGLQJ
WR',1(1,62WKHORDGKDQGOHUPD\ORZHUE\XSWRPPGXULQJWKHILUVW
 PLQXWHV DW WKH UDWHG FDSDFLW\ ZLWK WKH K\GUDXOLF RLO DW QRUPDO RSHUDWLQJ
WHPSHUDWXUH
X1HYHUVWDQGXQGHUQHDWKDUDLVHGORDGKDQGOHU

:$51,1*
5LVNRILQMXU\IURPIDOOLQJORDGV
)DOOLQJORDGVFDQFDXVHLQMXULHV
X1HYHUVWDQGXQGHUQHDWKDUDLVHGORDGKDQGOHU
X1HYHU PDQXDOO\ ORDG RU XQORDG ORDGV WKDW FRXOG IDOO RQ WKH RSHUDWRU ZLWKRXW
DGGLWLRQDOVDIHW\GHYLFHVDWKHLJKWVJUHDWHUWKDQPP
X$OZD\VORDGORDGVVRWKDWWKH\FDQQRWIDOORIIRUDFFLGHQWDOO\VKLIW
X6HFXUHORZRUVPDOOLWHPORDGVHJE\ZUDSSLQJWKHPLQILOP
X'RQRWPDQXDOO\ORDGRUXQORDGORDGVWKDWDUHQRWFRUUHFWO\SDFNHGRUKDYHVKLIWHG
DVZHOODVORDGVZLWKGDPDJHGSDOOHWVRUGDPDJHGVWDFNLQJFRQWDLQHUV

Use as a lift work table

Requirements
± 6WRUDJHVSDUHVXLWDEOHIRUPDQXDOORDGLQJRUGLVFKDUJLQJRIORDGV
Procedure
‡ 'ULYHWKHWUXFNFDUHIXOO\XSWRWKHVWRUDJHORFDWLRQ
‡ 3UHVVWKH³5DLVHORDGKDQGOHU´EXWWRQ  XQWLO\RXUHDFKWKHGHVLUHGOLIWKHLJKW
‡ 6ZLWFKRIIWKHWUXFN
(1


Downloaded from www.Manualslib.com manuals search engine
Loads can be loaded or discharged manually with the load handler raised.

(1


Downloaded from www.Manualslib.com manuals search engine
 7URXEOHVKRRWLQJ
7KLVFKDSWHUHQDEOHVWKHRSHUDWRUWRORFDOL]HDQGUHFWLI\EDVLFIDXOWVRUWKHUHVXOWVRI
LQFRUUHFWRSHUDWLRQKLPVHOI:KHQWU\LQJWRORFDWHDIDXOWSURFHHGLQWKHRUGHUVKRZQ
LQWKHUHPHG\WDEOH

Z ,IDIWHUFDUU\LQJRXWWKHIROORZLQJUHPHGLDODFWLRQWKHWUXFNFDQQRWEHUHVWRUHGWR
RSHUDWLRQRULIDIDXOWLQWKHHOHFWURQLFVV\VWHPLVGLVSOD\HGZLWKDFRUUHVSRQGLQJ
HUURUFRGHFRQWDFWWKHPDQXIDFWXUHU¶VVHUYLFHGHSDUWPHQW
7URXEOHVKRRWLQJPXVWRQO\EHSHUIRUPHGE\WKHPDQXIDFWXUHU¶VFXVWRPHUVHUYLFH
GHSDUWPHQW7KHPDQXIDFWXUHUKDVDVHUYLFHGHSDUWPHQWVSHFLDOO\WUDLQHGIRUWKHVH
WDVNV
,Q RUGHU IRU FXVWRPHU VHUYLFHV WR UHDFW TXLFNO\ DQG VSHFLILFDOO\ WR WKH IDXOW WKH
IROORZLQJLQIRUPDWLRQLVHVVHQWLDO
7UXFNVHULDOQXPEHU
(YHQWPHVVDJHIURPWKHGLVSOD\XQLW LIDSSOLFDEOH
(UURUGHVFULSWLRQ
&XUUHQWORFDWLRQRIWUXFN
(1


Downloaded from www.Manualslib.com manuals search engine
 7UXFNGRHVQRWVWDUW

3RVVLEOHFDXVH $FWLRQV
%DWWHU\FRQQHFWRUQRWSOXJJHGLQ &KHFNWKHEDWWHU\FRQQHFWRU
DQGFRQQHFWLIQHFHVVDU\
(PHUJHQF\GLVFRQQHFWVZLWFKSUHVVHG 5HOHDVHWKHHPHUJHQF\GLVFRQQHFWVZLWFK
VHHSDJH 
.H\VZLWFKLQSRVLWLRQ2 6HWWKHNH\VZLWFKWRSRVLWLRQ,
%DWWHU\FKDUJHWRRORZ &KHFNEDWWHU\FKDUJHDQG
FKDUJHWKHEDWWHU\LIQHFHVVDU\
)DXOW\IXVH &KHFNWKHIXVHVVHHSDJH 
,QFRUUHFW,60DFFHVVPRGXOH o 
8VHFRUUHFWWUDQVSRQGHU
WUDQVSRQGHUXVHG
,QFRUUHFWFRGHHQWHUHGLQ&DQ&RGH o  (QWHUFRUUHFWFRGHVHHSDJH 
7LOOHUQRWLQEUDNHSRVLWLRQZKHQWKH 6HWWKHWLOOHUWRWKHWRSRUERWWRPEUDNH
WUXFNLVVZLWFKHGRQ ]RQHVHHSDJH 
IRU&DQ'LV o RUGLVSOD\XQLW LQFK
GLVSOD\  o HYHQWPHVVDJH(
DSSHDUV
5DLVHORDGKDQGOHUEXWWRQ/RZHUORDG 'RQRWDFWXDWHWKHEXWWRQ
KDQGOHUEXWWRQQRWLQKRPHSRVLWLRQ
ZKHQWUXFNVZLWFKHGRQ IRU&DQ'LV o 
RUGLVSOD\XQLW LQFKGLVSOD\  o 
HYHQWPHVVDJH(DSSHDUV
7UDYHOVZLWFKQRWLQKRPHSRVLWLRQZKHQ 'RQRWDFWXDWHWKHWUDYHOVZLWFK
WUXFNVZLWFKHGRQ IRU&DQ'LV o RU
GLVSOD\XQLW LQFKGLVSOD\  o HYHQW
PHVVDJH(DSSHDUV
&ROOLVLRQVDIHW\VZLWFKDFWXDWHGZKHQ 'RQRWDFWXDWHWKHFROOLVLRQVDIHW\VZLWFK
WUXFNVZLWFKHGRQ IRU&DQ'LV o RU
GLVSOD\XQLW LQFKGLVSOD\  o HYHQW
PHVVDJH(DSSHDUV
6ORZWUDYHOEXWWRQDFWXDWHGZKHQ 'RQRWDFWXDWHWKHEXWWRQ
WUXFNVZLWFKHGRQ IRU&DQ'LV o RU
GLVSOD\XQLW LQFKGLVSOD\  o HYHQW
PHVVDJH(DSSHDUV
(1


Downloaded from www.Manualslib.com manuals search engine
 /RDGFDQQRWEHOLIWHG

3RVVLEOHFDXVH $FWLRQV
7UXFNQRWRSHUDWLRQDO &DUU\RXWDOODFWLRQVOLVWHGXQGHU7UXFN
GRHVQRWVWDUW
+\GUDXOLFRLOOHYHOWRRORZ &KHFNWKHK\GUDXOLFRLOOHYHOVHHSDJH 
%DWWHU\GLVFKDUJHPRQLWRUKDVVZLWFKHG &KDUJHWKHEDWWHU\VHHSDJH 
RII
)DXOW\IXVH &KHFNWKHIXVHVVHHSDJH 
([FHVVLYHORDG 2EVHUYHWKHPD[LPXPFDSDFLW\VHHGDWD
SODWH
7LOOHUQRWLQEUDNHSRVLWLRQZKHQWKH 6HWWKHWLOOHUWRWKHWRSRUERWWRPEUDNH
WUXFNLVVZLWFKHGRQ ]RQHVHHSDJH 
IRU&DQ'LV o RUGLVSOD\XQLW LQFK
GLVSOD\  o HYHQWPHVVDJH(
DSSHDUV
5DLVHORDGKDQGOHUEXWWRQ/RZHUORDG 'RQRWDFWXDWHWKHEXWWRQ
KDQGOHUEXWWRQQRWLQKRPHSRVLWLRQ
ZKHQWUXFNVZLWFKHGRQ IRU&DQ'LV o 
RUGLVSOD\XQLW LQFKGLVSOD\  o 
HYHQWPHVVDJH(DSSHDUV
7UDYHOVZLWFKQRWLQKRPHSRVLWLRQ 'RQRWDFWXDWHWKHWUDYHOVZLWFK
ZKHQWUXFNVZLWFKHGRQ IRU&DQ'LV o 
RUGLVSOD\XQLW LQFKGLVSOD\  o 
HYHQWPHVVDJH(DSSHDUV
&ROOLVLRQVDIHW\VZLWFKDFWXDWHGZKHQ 'RQRWDFWXDWHWKHFROOLVLRQVDIHW\VZLWFK
WUXFNVZLWFKHGRQ IRU&DQ'LV o RU
GLVSOD\XQLW LQFKGLVSOD\  o HYHQW
PHVVDJH(DSSHDUV
6ORZWUDYHOEXWWRQDFWXDWHGZKHQ 'RQRWDFWXDWHWKHEXWWRQ
WUXFNVZLWFKHGRQ IRU&DQ'LV o RU
GLVSOD\XQLW LQFKGLVSOD\  o HYHQW
PHVVDJH(DSSHDUV
6ZLWFKLQPDVWLPSODXVLEOH ± /RZHULQJDQGWUDYHOOLQJSRVVLEOHXSWR
IRU&DQ'LV o RUGLVSOD\XQLW LQFK NPK
GLVSOD\  o HYHQWPHVVDJH( ± 3DUNWKHWUXFNVHFXUHO\VHHSDJH 
DSSHDUV ± &RQWDFWWKHPDQXIDFWXUHU
VFXVWRPHU
VHUYLFHGHSDUWPHQW
(1


Downloaded from www.Manualslib.com manuals search engine
 2SHUDWLQJWKHWUXFNZLWKRXWLWVRZQGULYHV\VWHP
 5HOHDVHDQGDFWLYDWHWKHGULYHZKHHOEUDNH

:$51,1*

$FFLGHQWDOWUXFNPRYHPHQW
:KHQWKHEUDNHVDUHGHDFWLYDWHGWKHWUXFNPXVWEHSDUNHGRQDOHYHOVXUIDFHVLQFH
WKHEUDNHVDUHQRORQJHUHIIHFWLYH
X'RQRWUHOHDVHWKHEUDNHRQVORSHVRULQFOLQHV
X'RQRWSDUNWKHWUXFNZLWKWKHEUDNHUHOHDVHG
X$SSO\WKHEUDNHDJDLQZKHQ\RXUHDFK\RXUGHVWLQDWLRQ

Releasing the brake


Tools and Material Required
± 7ZR0[VFUHZV
± 6SDQQHUZUHQFK

Procedure
‡ 6ZLWFKRIIWKHWUXFNWRGRWKLV
‡ 7XUQWKHNH\LQWKHNH\VZLWFK  DQWLFORFNZLVHDVIDUDVLWZLOOJR5HPRYHWKH
NH\IURPWKHNH\VZLWFK  
‡ )RU&DQ&RGH o SUHVVWKH2NH\
‡ 3UHVVWKHUHGEXWWRQRQWKH,60DFFHVVPRGXOH o 
‡ 3UHVVWKH(PHUJHQF\'LVFRQQHFWVZLWFK  
‡ 2SHQWKHEDWWHU\SDQHOVHHSDJH 
‡ 'LVFRQQHFWWKHEDWWHU\
‡ 5HPRYHWKHIURQWSDQHO  VHHSDJH 
‡ 8VHZHGJHVWRSUHYHQWWKHWUXFNIURPPRYLQJ
‡ ,QVHUWWZR0[VFUHZV  DVIDUDVWKH\ZLOOJRLQWKHEUDNH  DQGOLIWXSWKH
DQFKRUSODWH
Z 7KHWZR0[VFUHZV  DUHXVHGWRWHQVLRQ XQORFN WKHFRPSUHVVLRQVSULQJV
ZKLFK DFWLYDWH WKH SDUNLQJ EUDNH VR WKDW WKH WUXFN GRHV QRW EUDNH ZKHQ GH
HQHUJLVHG
‡ 5HPRYHWKHZHGJHV
The brake is now released. The truck can be moved.
(1


Downloaded from www.Manualslib.com manuals search engine


   

Activating the brake

Procedure
‡ 8VHZHGJHVWRSUHYHQWWKHWUXFNIURPPRYLQJ
‡ 5HPRYHWKHWZR0[VFUHZV  IURPWKHEUDNH  

&$87,21
2SHQFRYHUVFDQFDXVHLQMXU\DQGDFFLGHQWV
X7KH FRYHUV EDWWHU\ FRYHU VLGH SDQHOV GULYH FRPSDUWPHQW FRYHU HWF  PXVW EH
FORVHGGXULQJRSHUDWLRQ

‡ ,QVWDOOWKHIURQWSDQHO  VHHSDJH 


The brake has been reactivated. The brake is now be applied without current.

:$51,1*

2QO\UHWXUQWKHWUXFNWRVHUYLFHZKHQ\RXKDYHLGHQWLILHGDQGUHFWLILHGWKHIDXOW
(1


Downloaded from www.Manualslib.com manuals search engine
 /RDGKDQGOHUHPHUJHQF\ORZHULQJ

:$51,1*

/RDGKDQGOHUHPHUJHQF\ORZHULQJ
X,QVWUXFW RWKHU SHRSOH WR PRYH RXW RI WKH KD]DUGRXV DUHD RI WKH WUXFN GXULQJ
HPHUJHQF\ORZHULQJ
X1HYHUVWHSRUVWDQGXQGHUQHDWKDUDLVHGORDGKDQGOHU
X2QO\RSHUDWHWKHHPHUJHQF\ORZHULQJYDOYHZKHQVWDQGLQJQH[WWRWKHWUXFN
X:KHQWKHORDGKDQGOHULVLQWKHUDFNLQJHPHUJHQF\ORZHULQJLVQRWSHUPLWWHG
X5HSRUWDQ\GHIHFWVLPPHGLDWHO\WR\RXUVXSHUYLVRU
X0DUNGHIHFWLYHWUXFNDQGWDNHRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW

 (-&=7
Load handler emergency lowering

Requirements
± /RDGKDQGOHULVQRWLQWKHUDFN

Tools and Material Required


± $OOHQNH\

Procedure

‡ 6HWNH\VZLWFK  WR³´
‡ 'HSUHVVWKH(PHUJHQF\'LVFRQQHFW  VHH
SDJH 
‡ 5HPRYHWKHIURQWSDQHOVHHSDJH 
‡ 'LVDVVHPEOH WKH SODVWLF QXW   IURP WKH
YDOYHDQGFDUHIXOO\WXUQWKHEROWXQGHUQHDWKLW
WRWKHOHIW
‡ &DUHIXOO\ WXUQ WKH NQXUOHG EROW   RQ WKH  
YDOYHWRWKHOHIW SURSRUWLRQDOORZHULQJRSWLRQ
RQO\ 
The load handler is lowered.
Z After carrying out emergency lowering, turn
the knurled bolt (64) in as far as the stop.
Screw in and position the bolt and plastic nut
(65) firmly.
(1


Downloaded from www.Manualslib.com manuals search engine
 (-&==(-&'=(-&(-&
Load handler emergency lowering

Requirements
± /RDGKDQGOHULVQRWLQWKHUDFN

Tools and Material Required


± )RUNZUHQFK6:

Procedure

‡ 6HWNH\VZLWFK  WR³´
‡ 'HSUHVV WKH (PHUJHQF\ 'LVFRQQHFW  
VHHSDJH 
‡ /LIWRIIWKHIURQWSDQHOVHHSDJH 
‡ 8VLQJWKH$OOHQNH\XQGRWKHVFUHZRQWKH
YDOYHEORFN   PD[WXUQV 

The load handler is lowered.

Z After carrying out the emergency lowering,


turn in the screw on the valve block (64) as
far as the stop.
(1


Downloaded from www.Manualslib.com manuals search engine
 2SWLRQDOHTXLSPHQW
 &DQ&RGH.H\SDG o

 &RGHORFN
7KH FRGH ORFN DOORZV D XVHU RU JURXS RI XVHUV WR DVVLJQ DQ LQGLYLGXDO XVHU FRGH
7UDYHOSURJUDPVFDQDOVREHDVVLJQHGWRWKHLQGLYLGXDOXVHUFRGHV7KHXVHUFRGHLV
FRQILJXUHG ZLWK D PDVWHU FRGH DQG LV GHVFULEHG LQ WKH IROORZLQJ VHFWLRQV LQ WKLV
FKDSWHU

:KHQ\RXKDYHHQWHUHGWKHYDOLGXVHUFRGHWKHWUXFNZLOOEHRSHUDWLRQDO7KHWUXFN
ZLOOEHDEOHWRSHUIRUPWUDYHOVWHHULQJDQGK\GUDXOLFRSHUDWLRQV

:KHQ\RXKDYHHQWHUHGWKHYDOLGPDVWHUFRGHWKHWUXFNZLOOEHVZLWFKHGRQ7UDYHO
RSHUDWLRQV DUH KRZHYHU LQKLELWHG 7KH WUXFN ZLOO EH DEOH WR SHUIRUP K\GUDXOLF
RSHUDWLRQV 7KH FRGH ORFN LV LQ SURJUDPPLQJ PRGH :KHQ \RX HQWHU RQH RI WKH
IROORZLQJSDUDPHWHUVWKHVHWWLQJVLQWKHFRGHORFNFDQEHFKDQJHG

3DUDPHWHU 'HVFULSWLRQ
± &KDQJHPDVWHUFRGH

VHHSDJH 
± $GGXVHUFRGHV

VHHSDJH 
± &KDQJHDXVHUFRGH

VHHSDJH 
± 'HOHWHDXVHUFRGH

VHHSDJH 
± 'HOHWHDOOXVHUFRGHV

VHHSDJH 
± 6ZLWFKRQWKHWUXFNDXWRPDWLFDOO\

VHHSDJH 
± $VVLJQWUDYHOSURJUDPVWRWKHXVHUFRGHV

VHHSDJH 

,QWKHDVVXSSOLHGFRQGLWLRQWKHFRGHLVLQGLFDWHGRQDVWLFNHU:KHQXVLQJWKHWUXFN
IRUWKHILUVWWLPHFKDQJHWKHPDVWHUDQGXVHUFRGHVDQGUHPRYHWKHVWLFNHU
± 'HIDXOWXVHUFRGH
± 'HIDXOWPDVWHUFRGH

:$51,1*

/DFNRIXVDJHUHVWULFWLRQVFDQUHVXOWLQDFFLGHQWV
,IWKHVDPHFRGHVDUHXVHGWRRSHUDWHGLIIHUHQWWUXFNVWKHUHLVQRUHVWULFWLRQRIXVDJH
IRUWKHRSHUDWRUVRURSHUDWRUJURXSV
X:KHQ DOORFDWLQJ WKH FRGHV HQVXUH ULGHU WUXFNV DUH JLYHQ D GLIIHUHQW FRGH IURP
SHGHVWULDQWUXFNV
(1


Downloaded from www.Manualslib.com manuals search engine
  
7KHNH\SDGFRQVLVWVRIGLJLWNH\VD6HWNH\ 
DQGDoNH\  
  
'LJLWNH\V
  
7KHGLJLWNH\VDUHXVHGWRHQWHUWKHXVHURUPDVWHU
FRGHDQGVHOHFWWKHWUDYHOSURJUDP   

7KHJUHHQ/('VRIWKHGLJLWNH\VDQG  6HW 


 VKRZWKHWUDYHOSURJUDPVHWWLQJ
oNH\
  
3UHVVLQJWKHoNH\VZLWFKHVWKHWUXFNRIIDQGVHWVLW
WRQRQRSHUDWLRQDOVWDWXV

7KHoNH\LQGLFDWHVWKHIROORZRSHUDWLQJFRQGLWLRQVYLDDUHGJUHHQ/('  
± &RGHORFNIXQFWLRQ FRPPLVVLRQLQJWKHWUXFN 
± (UURUGLVSOD\FRQILJXULQJWKHXVHUFRGH
± $GMXVWLQJWKHWUDYHOSURJUDPGHSHQGLQJRQWKHVHWWLQJDQGWUXFN
± 6HWWLQJDQGFKDQJLQJSDUDPHWHUV
6(7NH\

:KHQ\RXFKDQJHWKHSDUDPHWHUVWKH6(7NH\  DFWVDVDFRQILUPDWLRQNH\
(1


Downloaded from www.Manualslib.com manuals search engine
 3UHSDULQJWKHWUXFNIRURSHUDWLRQZLWKWKHNH\SDG &DQ&RGH
Preparing the truck for operation by entering a valid operator code

Procedure
‡ 3XOOWKH(PHUJHQF\'LVFRQQHFWWRXQORFNLWVHHSDJH 
The LED (70) lights up red.
‡ (QWHUWKHRSHUDWRUFRGHZLWKWKHGLJLWNH\V
When you have entered a valid operator code the LED (70) lights up green, the
travel program selected is indicated by the corresponding LEDs (66,67,68) and the
truck is switched on.

Z ,IWKH/('  IODVKHVUHGWKLVPHDQVWKHZURQJFRGHKDVEHHQHQWHUHG(QWHUWKH
FRGHDJDLQ
7KH6HWNH\  KDVQRIXQFWLRQLQRSHUDWLQJPRGH

 6ZLWFKLQJRIIWKHWUXFNZLWKWKHNH\SDG &DQ&RGH


Switching off the truck
Procedure
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.

Z 7KHWUXFNFDQFXWRXWDXWRPDWLFDOO\DIWHUDVSHFLILHGWLPH,IQRWUDYHOVWHHULQJRU
K\GUDXOLF RSHUDWLRQV DUH SHUIRUPHG ZLWKLQ D VHW WLPH WKH WUXFN VZLWFKHV RII
DXWRPDWLFDOO\:KHQ\RXHQWHUDYDOLGFRGHDJDLQWKHWUXFNZLOOEHRSHUDWLRQDO7KH
FRGHORFNSDUDPHWHUUHVSRQVLEOHIRUDXWRPDWLFFXWRXWPXVWEHVHWVHHSDJH 

)L[HGFXWRXWWLPH o

$QDXWRPDWLFWUXFNFXWRXWLVIDFWRU\VHW7KHFXWRXWWLPHLVIDFWRU\VHWWRPLQXWHV
Z 7KLVVHWWLQJFDQEHFKDQJHGLIUHTXLUHG

(1


Downloaded from www.Manualslib.com manuals search engine
 &KDQJLQJWKHPDVWHUFRGH
Z 7RFKDQJHWKHOHQJWKRIWKHPDVWHUFRGH\RXPXVWIROORZWKHSURFHGXUHLQ&KRRVH
OHQJWKRIWKHQHZPDVWHUFRGH GLJLW DQGDGGXVHUFRGHVVHHSDJH ,I
WKHUHDUHVWLOOXVHUFRGHVVWRUHGLQWKHFRGHORFNWKHPDVWHUFRGHWREHFKDQJHG
PXVWEHWKHVDPHOHQJWKDVWKHVDYHGXVHUFRGHV

  
Requirements
± 7RSUHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 
  
Procedure
‡ 3UHVVWKH2NH\     
‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V
  
When you enter the valid master code the LED
(70) flashes green. 6HW 

‡ (QWHUWKHSDUDPHWHUVZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\     
The LEDs (66,70) flash green.

‡ (QWHUWKHYDOLGPDVWHUFRGHDJDLQZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (67,70) flash green.

‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V
Z 7KHQHZPDVWHUFRGHPXVWEHGLIIHUHQWIURPH[LVWLQJXVHUFRGHV
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (68,70) flash green.
‡ (QWHUWKHQHZPDVWHUFRGHDJDLQZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
Wait until the LED (70) flashes green. The setting is saved.

‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.

‡ &KHFNWKHQHZPDVWHUFRGH
‡ 6ZLWFKRQWKHWUXFNZLWKWKHQHZPDVWHUFRGHVHHSDJH 
When you enter the valid master code the LED (70) flashes green.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.
(1


Downloaded from www.Manualslib.com manuals search engine
(UURUGLVSOD\VFKDQJLQJWKHPDVWHUFRGH

)RUWKHIROORZLQJHYHQWVWKH/('  IODVKHVUHG

&DXVH 5HPHG\
± 1HZPDVWHUFRGHLVDOUHDG\ ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
RFFXSLHGE\DXVHUFRGH ± &KRRVHDGLIIHUHQWPDVWHUFRGHVHHSDJH 
± &KDQJHWKHXVHUFRGHVRWKDWWKHUHTXLUHG
PDVWHUFRGHFDQEHXVHGVHHSDJH 
± 'HOHWHWKHXVHUFRGHVRWKDWWKHUHTXLUHG
PDVWHUFRGHFDQEHXVHGVHHSDJH 
± 7KHPDVWHUFRGHVWREH ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
FKDQJHGGRQRWPDWFK ± (QWHUWKHPDVWHUFRGHDJDLQVHHSDJH 
± 7KHPDVWHUFRGHHQWHUHGLV ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
QRWWKHVDPHOHQJWKDVWKH ± 5HSHDWWKHHQWU\PDNLQJVXUHWKDWWKHOHQJWKRI
XVHUFRGH WKHPDVWHUFRGHPDWFKHVWKDWRIWKHXVHUFRGH

(1


Downloaded from www.Manualslib.com manuals search engine
 $GGRSHUDWRUFRGH

  
Requirements
± 7RSUHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 
  
Procedure
‡ 3UHVVWKH2NH\     
‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V
  
When you enter the valid master code the LED (70)
flashes green. 6HW 
‡ (QWHUWKHSDUDPHWHUVZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
  
The LEDs (67,70) flash green.

‡ (QWHUWKHQHZXVHUFRGHZLWKWKHGLJLWNH\V
Z 7KH OHQJWK  GLJLW  RI WKH QHZ XVHU FRGH PXVW EH WKH VDPH DV WKDW RI WKH
SUHYLRXVO\HQWHUHGPDVWHUFRGH7KHQHZXVHUFRGHPXVWDOVREHGLIIHUHQWIURPWKH
H[LVWLQJPDVWHUFRGH
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (68,70) flash green.

‡ (QWHUWKHQHZXVHUFRGHDJDLQZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
Wait until the LED (70) flashes green. The setting is saved.

‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.

‡ &KHFNWKHQHZXVHUFRGH
‡ 6ZLWFKRQWKHWUXFNZLWKWKHQHZXVHUFRGHVHHSDJH 
After entering the valid user code the LED (70) lights up green, the travel
program setting is shown by the illumination of the corresponding LEDs
(66,67,68) and the truck is switched on.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.
(1


Downloaded from www.Manualslib.com manuals search engine
(UURUGLVSOD\VDGGLQJDXVHUFRGH

)RUWKHIROORZLQJHYHQWVWKH/('  IODVKHVUHG

&DXVH 5HPHG\
± 7KHXVHUFRGHHQWHUHGLVQRW ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
WKHVDPHOHQJWKDVWKH ± 5HSHDWWKHHQWU\PDNLQJVXUHWKDWWKHPDVWHU
PDVWHUFRGH FRGHLVWKHVDPHOHQJWKDVWKHXVHUFRGH
± 1HZXVHUFRGHLVDOUHDG\ ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
RFFXSLHGE\DPDVWHUFRGH ± &KRRVHDGLIIHUHQWXVHUFRGHVHHSDJH 
± 7KHQHZO\HQWHUHGXVHU ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
FRGHVGRQRWPDWFK ± $GGWKHXVHUFRGHDJDLQVHHSDJH 
± &RGHORJIXOO ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
± 'HOHWHLQGLYLGXDOXVHUFRGHVVHHSDJH 
± 'HOHWHDOOXVHUFRGHVVHHSDJH 

(1


Downloaded from www.Manualslib.com manuals search engine
 &KDQJHRSHUDWRUFRGH

  
Requirements
± 7RSUHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 
  
Procedure
‡ 3UHVVWKH2NH\     
‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V
  
When you enter the valid master code the LED (70)
flashes green. 6HW 
‡ (QWHUWKHSDUDPHWHUVZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
  
The LEDs (66,70) flash green.

‡ (QWHUWKHXVHUFRGHWREHFKDQJHGZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (67,70) flash green.
‡ (QWHUWKHQHZXVHUFRGHZLWKWKHGLJLWNH\V
Z 7KH OHQJWK  GLJLW  RI WKH QHZ XVHU FRGH PXVW EH WKH VDPH DV WKDW RI WKH
SUHYLRXVO\HQWHUHGPDVWHUFRGH7KHQHZXVHUFRGHPXVWDOVREHGLIIHUHQWIURPWKH
H[LVWLQJPDVWHUFRGH
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (68,70) flash green.

‡ (QWHUWKHQHZXVHUFRGHDJDLQZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
Wait until the LED (70) flashes green. The setting is saved.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.

‡ &KHFNWKHQHZXVHUFRGH
‡ 6ZLWFKRQWKHWUXFNZLWKWKHQHZXVHUFRGHVHHSDJH 
After entering the valid user code the LED (70) lights up green, the travel
program setting is shown by the illumination of the corresponding LEDs
(66,67,68) and the truck is switched on.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.
(1


Downloaded from www.Manualslib.com manuals search engine
(UURUGLVSOD\VFKDQJLQJDXVHUFRGH

)RUWKHIROORZLQJHYHQWVWKH/('  IODVKHVUHG

&DXVH 5HPHG\
± 7KHXVHUFRGHHQWHUHGLVQRW ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
WKHVDPHOHQJWKDVWKH ± 5HSHDWWKHHQWU\PDNLQJVXUHWKDWWKHPDVWHU
PDVWHUFRGH FRGHLVWKHVDPHOHQJWKDVWKHXVHUFRGH
± 2SHUDWRUFRGHWREH ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
FKDQJHGGRHVQRWH[LVW ± &KHFNWKHXVHUFRGHHQWHUHG
± 7KHXVHUFRGHVWREH ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
FKDQJHGGRQRWPDWFK ± &KDQJHWKHXVHUFRGHDJDLQVHHSDJH 
± 7ULHGWRFKDQJHWKHRSHUDWRU ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
FRGHWRDQRWKHUXVHUFRGH ± &KRRVHDGLIIHUHQWXVHUFRGHVHHSDJH 
WKDWDOUHDG\H[LVWV

(1


Downloaded from www.Manualslib.com manuals search engine
 'HOHWHLQGLYLGXDOXVHUFRGHV

  
Requirements
± 7RSUHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 
  
Procedure
‡ 3UHVVWKH2NH\     
‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V
  
When you enter the valid master code the LED
(70) flashes green. 6HW 

‡ (QWHUWKHSDUDPHWHUVZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
  
The LEDs (67,70) flash green.

‡ (QWHUWKHXVHUFRGHWREHGHOHWHGZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (68,70) flash green.
‡ (QWHUWKHXVHUFRGHWREHGHOHWHGDJDLQZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
Wait until the LED (70) flashes green. The user code is now deleted.

‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.

‡ &KHFNWKDWWKHXVHUFRGHKDVEHHQGHOHWHG
‡ 6ZLWFKWKHWUXFNRQZLWKWKHXVHUFRGHWREHGHOHWHGVHHSDJH 
After entering the user code the LED (70) flashes red and the truck remains
switched off.
‡ 3UHVVWKH2NH\  
The truck remains switched off and the LED (70) is lit red.
(1


Downloaded from www.Manualslib.com manuals search engine
(UURUGLVSOD\VGHOHWLQJLQGLYLGXDOXVHUFRGHV

)RUWKHIROORZLQJHYHQWVWKH/('  IODVKHVUHG

&DXVH 5HPHG\
± 7KHXVHUFRGHHQWHUHGLVQRW ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
WKHVDPHOHQJWKDVWKH ± 5HSHDWWKHHQWU\PDNLQJVXUHWKDWWKHPDVWHU
PDVWHUFRGH FRGHLVWKHVDPHOHQJWKDVWKHXVHUFRGH
± 7ULHGWRGHOHWHDQRSHUDWRU ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
FRGHWKDWGRHVQRWH[LVW ± &KHFNWKHXVHUFRGHHQWHUHG
± 7KHXVHUFRGHVWREH ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
FKDQJHGGRQRWPDWFK ± 'HOHWHWKHXVHUFRGHDJDLQVHHSDJH 

(1


Downloaded from www.Manualslib.com manuals search engine
 'HOHWHDOOXVHUFRGHV

  
Requirements
± 7RSUHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 
  
Procedure
‡ 3UHVVWKH2NH\     
‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V
  
When you enter the valid master code the LED
(70) flashes green. 6HW 
‡ (QWHUWKHSDUDPHWHUVZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
  
The LEDs (68,70) flash green.

‡ (QWHUWKHFRGHZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\  
Wait until the LED (70) flashes green. All user codes are deleted.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.
‡ &KHFNWKDWWKHXVHUFRGHVKDYHEHHQGHOHWHG
‡ 6ZLWFKRQWKHWUXFNZLWKDSUHYLRXVXVHUFRGHVHHSDJH 
After entering the user code the LED (70) flashes red and the truck remains
switched off.
‡ 3UHVVWKH2NH\  
The truck remains switched off and the LED (70) is lit red.
(1


Downloaded from www.Manualslib.com manuals search engine
 &KRRVHOHQJWKRIWKHQHZPDVWHUFRGH GLJLW DQGDGGXVHUFRGHV
Z 7KH PDVWHU FRGH LV IDFWRU\ VHW WR D IRXUGLJLW HQWU\ ,I QHFHVVDU\ WKH IRXUGLJLW
PDVWHUFRGHFDQEHFKDQJHGWRDILYHRUVL[GLJLWHQWU\%HIRUHWKHPDVWHUFRGH
OHQJWKFDQEHFKDQJHGDOOXVHUFRGHVPXVWEHGHOHWHG7KHOHQJWKRIWKHXVHUFRGH
GLJLW LVDOZD\VGHWHUPLQHGE\WKHOHQJWKRIWKHPDVWHUFRGH

  
Requirements
± 7RSUHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 
  
Procedure
‡ 'HOHWHDOOXVHUFRGHVVHHSDJH    
‡ (QWHU WKH QHZ PDVWHU FRGH  GLJLW  VHH
SDJH    
‡ $GGXVHUFRGHVDJDLQVHHSDJH  6HW 
The length of the new master code is now changed
and user codes have been added.
  

(1


Downloaded from www.Manualslib.com manuals search engine
 6HWWLQJWKHDXWRPDWLFWUXFNFXWRXW WLPHIUDPH

  
Requirements
± 7RSUHSDUHWKHWUXFNIRURSHUDWLRQVHHSDJH 
  
Procedure
‡ 3UHVVWKH2NH\     
‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V
  
When you enter the correct master code the LED
(70) flashes green. 6HW 

‡ (QWHUWKHSDUDPHWHUZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\     
Wait until the LED (70) flashes green.

‡ 6HWWKHWUXFNDXWRPDWLFFXWRXW WLPHSHULRG ZLWKWKHGLJLWNH\V


‡ 
$XWRPDWLFWUXFNFXWRXWLVGHDFWLYDWHG
‡ 
6HWWLPHSHULRG LQPLQXWHV DIWHUZKLFKWKHWUXFNDXWRPDWLFDOO\FXWVRXW
PLQLPXPFXWRXWWLPHLVPLQXWH
PD[LPXPFXWRXWWLPHLVPLQXWHV 
‡ 
$IWHUVHFRQGVWKHWUXFNFXWVRXWDXWRPDWLFDOO\
‡ &RQILUPZLWKWKH6(7NH\  
Wait until the LED (70) flashes green. The setting is saved.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) lights up red.

‡ &KHFNLQJWKHWUXFN
VDXWRPDWLFFXWRXW
‡ 6ZLWFKRQWKHWUXFNZLWKDYDOLGRSHUDWRUFRGHVHHSDJH 
When you have entered a valid operator code the LED (70) lights up green, the
travel program selected is indicated by the corresponding LEDs (66,67,68) and
the truck is switched on.
‡ 'RQRWSHUIRUPDQ\WUDYHOVWHHULQJRUK\GUDXOLFRSHUDWLRQVZLWKWKHWUXFN
‡ :DLWXQWLOWKHWUXFNDXWRPDWLFDOO\FXWVRXWDWWKHHQGRIWKHWLPHSHULRG
The truck is switched off and the LED (70) lights up red.

(UURUGLVSOD\VVHWWLQJWKHDXWRPDWLFFXWRXWSHULRGRIWKHWUXFN

)RUWKHIROORZLQJHYHQWVWKH/('  IODVKHVUHG

&DXVH 5HPHG\
± &XWRXWWLPHHQWHUHGLVRXWRI ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
UDQJH ± (QWHUWKHWLPHDJDLQZKLOHPDNLQJVXUHLWLV
ZLWKLQUDQJH
(1


Downloaded from www.Manualslib.com manuals search engine
)L[HGFXWRXWWLPH o

$QDXWRPDWLFWUXFNFXWRXWLVIDFWRU\VHW7KHFXWRXWWLPHLVIDFWRU\VHWWRPLQXWHV
Z 7KLVVHWWLQJFDQEHFKDQJHGLIUHTXLUHG

(1


Downloaded from www.Manualslib.com manuals search engine
 $VVLJQLQJWKHWUDYHOSURJUDP
7KHWUDYHOSURJUDPVDUHIL[HGWRWKHXVHUFRGHDQGFDQEHUHOHDVHGRUEORFNHGZLWK
DFRQILJXUDWLRQFRGH7KHFRQILJXUDWLRQFRGHFDQDOVREHXVHGWRDVVLJQDVWDUWLQJ
WUDYHOSURJUDPWRHDFKXVHUFRGH
Z 7KHVWDUWLQJWUDYHOSURJUDPLVWKHWUDYHOSURJUDPWKDWLVDFWLYDWHGZKHQWKHWUXFNLV
VZLWFKHGRQDQGLVGLVSOD\HGE\WKH  /('V
/('  OLW WUDYHOSURJUDPDFWLYDWHG
/('  OLW WUDYHOSURJUDPDFWLYDWHG
/('  OLW WUDYHOSURJUDPDFWLYDWHG

7KHFRQILJXUDWLRQFRGHLVIRXUGLJLWDQGLVFRPSULVHGDVIROORZV
± VWGLJLW6SHFLILHVWKHDXWKRULVDWLRQIRUWUDYHOSURJUDP
± QGGLJLW6SHFLILHVWKHDXWKRULVDWLRQIRUWUDYHOSURJUDP
± UGGLJLW6SHFLILHVWKHDXWKRULVDWLRQIRUWUDYHOSURJUDP
± GLJLW6SHFLI\LQJWKHVWDUWLQJWUDYHOSURJUDP
:KHQ\RXDGGRUFKDQJHDXVHUFRGHDOOWUDYHOSURJUDPVDUHHQDEOHGWKHVWDUWLQJ
WUDYHOSURJUDPLVWUDYHOSURJUDP
(1


Downloaded from www.Manualslib.com manuals search engine
6SHFLI\LQJDFRQILJXUDWLRQFRGH

6HWWLQJ 'HVFULSWLRQ
± 7UDYHOSURJUDPLVEORFNHGIRUWKHXVHUFRGH

VHOHFWHG
VWGLJLW
± 7UDYHOSURJUDPLVHQDEOHGIRUWKHXVHUFRGH

VHOHFWHG
± 7UDYHOSURJUDPLVEORFNHGIRUWKHXVHUFRGH

VHOHFWHG
QGGLJLW
± 7UDYHOSURJUDPLVHQDEOHGIRUWKHXVHUFRGH

VHOHFWHG
± 7UDYHOSURJUDPLVEORFNHGIRUWKHXVHUFRGH

VHOHFWHG
UGGLJLW
± 7UDYHOSURJUDPLVHQDEOHGIRUWKHXVHUFRGH

VHOHFWHG
± :KHQWKHWUXFNKDVEHHQVZLWFKHGRQZLWKWKH

VHOHFWHGXVHUFRGHQRWUDYHOSURJUDPLVDFWLYDWHG
± :KHQWKHWUXFNKDVEHHQVZLWFKHGRQZLWKWKH

VHOHFWHGXVHUFRGHWUDYHOSURJUDPLVDFWLYDWHG
WKGLJLW
± :KHQWKHWUXFNKDVEHHQVZLWFKHGRQZLWKWKH

VHOHFWHGXVHUFRGHWUDYHOSURJUDPLVDFWLYDWHG
± :KHQWKHWUXFNKDVEHHQVZLWFKHGRQZLWKWKH

VHOHFWHGXVHUFRGHWUDYHOSURJUDPLVDFWLYDWHG

Z 7KHGHIDXOWVHWWLQJIRUWKHWUDYHOSURJUDPFRQILJXUDWLRQFRGHLV

0HDQLQJ
7UDYHOSURJUDPVDQGDUHHQDEOHG
:KHQWKHWUXFNKDVEHHQVZLWFKHGRQZLWKWKHVHOHFWHGXVHUFRGHWUDYHOSURJUDP
LVDFWLYDWHG

(1


Downloaded from www.Manualslib.com manuals search engine
Adapting the travel program configuration to the
user code
  
Procedure
‡ 3UHVVWKH2NH\  
‡ (QWHUWKHYDOLGPDVWHUFRGHZLWKWKHGLJLWNH\V   
When you enter the valid master code the green   
LED (70) flashes green.
  
‡ (QWHUWKHSDUDPHWHUVZLWKWKHGLJLWNH\V
‡ &RQILUPZLWKWKH6(7NH\   6HW 
The LEDs (66,70) flash green.

‡ (QWHUWKHYDOLGXVHUFRGHZLWKWKHGLJLWNH\V   
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (67,70) flash green.
‡ (QWHUWKHFRQILJXUDWLRQFRGH GLJLW IRUWKHWUDYHOSURJUDPV
‡ &RQILUPZLWKWKH6(7NH\  
The LEDs (68,70) flash green.

‡ (QWHUWKHFRQILJXUDWLRQFRGH GLJLW IRUWKHWUDYHOSURJUDPVDJDLQXVLQJWKHGLJLW


NH\V
‡ &RQILUPZLWKWKH6(7NH\  
Wait until the LED (70) flashes green. The travel programs are now assigned to the
user code.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.

‡ &KHFNLQJWKHWUDYHOSURJUDPFRQILJXUDWLRQWRWKHXVHUFRGH
‡ 6ZLWFKRQWKHWUXFNZLWKWKHFRQILJXUHGXVHUFRGHVHHSDJH 
After entering the valid user code the LED (70) lights up green, the travel
program setting is shown by the illumination of the corresponding LEDs
(66,67,68) and the truck is switched on.
‡ 3UHVVWKH2NH\  
The truck is switched off and the LED (70) is lit red.

‡ ,IQHFHVVDU\UHSHDWWKHSURFHGXUHIRURWKHUXVHUFRGHV
(1


Downloaded from www.Manualslib.com manuals search engine
(UURUGLVSOD\VFRQILJXULQJWKHWUDYHOSURJUDPV

)RUWKHIROORZLQJHYHQWVWKH/('  IODVKHVUHG

&DXVH 5HPHG\
± %ORFNHGWUDYHOSURJUDP ± 6ZLWFKRIIWKHWUXFNVHHSDJH 
GHILQHGDVVWDUWWUDYHO ± 7U\DJDLQPDNLQJVXUHWKHFRQILJXUDWLRQFRGHLV
SURJUDP HQWHUHGFRUUHFWO\

(1


Downloaded from www.Manualslib.com manuals search engine
 3DUDPHWHUV

Z 7KHVH SDUDPHWHUV FDQ EH DGMXVWHG E\ WKH PDQXIDFWXUHU


V FXVWRPHU VHUYLFH
GHSDUWPHQW

7UDYHOSURJUDP

)XQFWLRQ 5DQJH 6WDQGDUG


6HWWLQJ 6HWWLQJ
 
$FFHOHUDWLRQ
PV PV
 
&RDVWLQJEUDNH
PV PV
 
5HYHUVLQJEUDNH
PV PV
0D[LPXPVSHHGLQGULYHGLUHFWLRQYLD  
WUDYHOVZLWFK NPK NPK
0D[LPXPVSHHGLQORDGGLUHFWLRQXVLQJ  
WUDYHOVZLWFK NPK NPK

7UDYHOSURJUDP

)XQFWLRQ 5DQJH 6WDQGDUG


6HWWLQJ 6HWWLQJ
 
$FFHOHUDWLRQ
PV PV
 
&RDVWLQJEUDNH
PV PV
0D[LPXPVSHHGLQGULYHGLUHFWLRQYLD  
WUDYHOVZLWFK NPK NPK
0D[LPXPVSHHGLQORDGGLUHFWLRQXVLQJ  
WUDYHOVZLWFK NPK NPK
(1


Downloaded from www.Manualslib.com manuals search engine
7UDYHOSURJUDP

)XQFWLRQ 5DQJH 6WDQGDUG


6HWWLQJ 6HWWLQJ
 
$FFHOHUDWLRQ
PV PV
 
&RDVWLQJEUDNH
PV PV
0D[LPXPVSHHGLQGULYHGLUHFWLRQYLD  
WUDYHOVZLWFK NPK NPK
0D[LPXPVSHHGLQORDGGLUHFWLRQXVLQJ  
WUDYHOVZLWFK NPK NPK

&RPPRQSDUDPHWHUV

)XQFWLRQ 5DQJH 6WDQGDUG


6HWWLQJ 6HWWLQJ
 
5HGXFWLRQEUDNH
PV PV
 
6HUYLFH%UDNH
PV PV
 
%RG\SURWHFWLRQEUDNH
PV PV
6WDQGDUGWUDYHOSURJUDP  

(1


Downloaded from www.Manualslib.com manuals search engine
%DWWHU\SDUDPHWHUV

1R )XQFWLRQ 5DQJH 6WDQGDUG &RPPHQWV


VHWWLQJ
 %DWWHU\W\SH ±   1RUPDO ZHWFHOO
QRUPDOKLJK
SHUIRUPDQFHGU\FHOO   +LJKSHUIRUPDQFH
ZHWFHOO

 'U\
PDLQWHQDQFHIUHH

 86)ODW3ODWH
W\SH
 863DOOHW3UR
W\SH
 867XEXODU
3ODWHW\SH

 ([LGH*)<
'U\EDWWHU\

 ;)&
6SHFLDOEDWWHU\
(1


Downloaded from www.Manualslib.com manuals search engine
1R )XQFWLRQ 5DQJH 6WDQGDUG &RPPHQWV
VHWWLQJ
 (/+EDWWHU\FKDUJHU ±   
FKDUJLQJFKDUDFWHULVWLF 1RFKDUJLQJIXQFWLRQ

 3]6ZHWFHOO
EDWWHULHV$K
DQG3]0EDWWHULHV
IURP$K
 3]6ZHWFHOO
EDWWHULHVZLWKSXOVH
FKDUDFWHULVWLF
$KDQG3]0
EDWWHULHVIURP
$K

 3]9EDWWHULHV
PDLQWHQDQFHIUHH
$K
 3]9EDWWHULHV
PDLQWHQDQFHIUHH
$K

 3]9EDWWHULHV
PDLQWHQDQFHIUHH
$K
 3]9EDWWHULHV
PDLQWHQDQFHIUHH
$K
 'LVFKDUJHPRQLWRU    1RWDFWLYH
IXQFWLRQ  $FWLYH

(1


Downloaded from www.Manualslib.com manuals search engine
+\GUDXOLFIXQFWLRQORFNVHWWLQJV

1R )XQFWLRQ 5DQJH 6WDQGDUG &RPPHQWV


VHWWLQJ
 /LIW/RZHU    /LIWLQJDQGORZHULQJDOZD\V
UHOHDVHG
 /LIWLQJRQO\ZLWKDXWKRULVDWLRQ
 /LIWLQJRQO\ZKHQVWDWLRQDU\
 /LIWLQJRQO\ZLWKDXWKRULVDWLRQ
DQGRQO\ZKHQVWDWLRQDU\

 /RZHULQJRQO\ZKHQVWDWLRQDU\

 /LIWLQJDQGORZHULQJRQO\ZLWK
DXWKRULVDWLRQ

 /LIWLQJRQO\ZKHQVWDWLRQDU\
ORZHULQJRQO\ZLWKDXWKRULVDWLRQ

 /RZHULQJRQO\ZLWK
DXWKRULVDWLRQORZHULQJRQO\ZLWK
DXWKRULVDWLRQ

 /RZHULQJRQO\ZKHQVWDWLRQDU\
 /LIWLQJRQO\ZLWKDXWKRULVDWLRQ
ORZHULQJRQO\ZKHQVWDWLRQDU\
 /LIWLQJDQGORZHULQJZKHQ
VWDWLRQDU\
 /LIWLQJRQO\ZLWKDXWKRULVDWLRQ
DQGRQO\ZKHQVWDWLRQDU\
ORZHULQJRQO\ZKHQVWDWLRQDU\

 /RZHULQJRQO\ZLWK
DXWKRULVDWLRQDQGRQO\ZKHQ
VWDWLRQDU\
 :LWKDXWKRULVDWLRQ ZLWKWLOOHULQWUDYHOUDQJH ) RUZLWKVORZWUDYHOVZLWFK
DSSOLHG
 6WDWLRQDU\ 1RWUDYHORSHUDWLRQVSHUIRUPHG
(1


Downloaded from www.Manualslib.com manuals search engine
1R )XQFWLRQ 5DQJH 6WDQGDUG &RPPHQWV
VHWWLQJ
 /LIW/RZHU    /LIWLQJDQGORZHULQJRQO\ZLWK
DXWKRULVDWLRQORZHULQJRQO\ZKHQ
VWDWLRQDU\

 /LIWLQJDQGORZHULQJRQO\
ZKHQVWDWLRQDU\ORZHULQJRQO\
ZLWKDXWKRULVDWLRQ
 /LIWLQJDQGORZHULQJRQO\ZLWK
DXWKRULVDWLRQDQGRQO\ZKHQ
VWDWLRQDU\
 :LWKDXWKRULVDWLRQ ZLWKWLOOHULQWUDYHOUDQJH ) RUZLWKVORZWUDYHOVZLWFK
DSSOLHG
 6WDWLRQDU\ 1RWUDYHORSHUDWLRQVSHUIRUPHG

(1


Downloaded from www.Manualslib.com manuals search engine
 6HWWLQJWKH%DWWHU\3DUDPHWHUVZLWK&DQ&RGH

:$51,1*
  
$OWHULQJSDUDPHWHUVFDQFDXVHDFFLGHQWV
X$OWHULQJWKHVHWWLQJVFDQFDXVHDFFLGHQWV
X7KLV UHTXLUHV JUHDWHU DWWHQWLRQ RQ WKH SDUW RI WKH   
RSHUDWRU
  
7KHIROORZLQJH[DPSOHVKRZVWKHSDUDPHWHUVHWWLQJ   
IRU WKH EDWWHU\ W\SH SDUDPHWHU   WR GU\ 
PDLQWHQDQFHIUHH 6HW 

Requirements
± &DQ&RGHDQG&DQ'LVDUHDYDLODEOH   
Procedure
‡ 3UHVVWKH2NH\  
‡ (QWHUWKHPDVWHUFRGH
‡ (QWHUWKHIRXUGLJLWSDUDPHWHUQXPEHUDQGFRQILUPZLWKWKH6HWNH\
‡ (QWHUVXELQGH[DQGFRQILUPZLWKWKH6HWNH\
7KH SDUDPHWHU ZLWK VXELQGH[ DUH GLVSOD\HG DOWHUQDWHO\ ZLWK WKH FXUUHQW UHDGLQJ
(J !FRUUHVSRQGVWREDWWHU\W\SHÄKLJKSHUIRUPDQFH ZHW ´
‡ (QWHUSDUDPHWHUDFFRUGLQJWRWKHSDUDPHWHUOLVWDQGFRQILUPZLWKWKH6HWNH\
7KH/('RIWKH2NH\VZLWFKHVEULHIO\WRFRQWLQXRXVOLJKWDQGVWDUWVIODVKLQJDJDLQ
DIWHUDSSUR[VHFRQGV
,IWKHHQWU\LVLQFRUUHFWWKH/('RIWKH2NH\WXUQVUHG(QWHUWKHSDUDPHWHUQXPEHU
DJDLQWRUHSHDWWKHVHWWLQJ
7KH SDUDPHWHU DQG VXELQGH[ DUH GLVSOD\HG DOWHUQDWHO\ ZLWK WKH FXUUHQW UHDGLQJ
! 
The "dry maintenance-free" battery type is set.
Z Travel is disabled while the parameters are being entered.

Storing the parameter

Requirements
± 7KHSDUDPHWHULVQRZHQWHUHG
Procedure
‡ 5XQ6DYH3DUDPHWHUVE\SUHVVLQJ6HW
‡ 3UHVVWKH2NH\
The parameter is now saved.

Testing an altered parameter

Requirements
(1

± 7KHSDUDPHWHULVQRZVDYHG


Downloaded from www.Manualslib.com manuals search engine
Procedure
‡ 3UHVVWKH2NH\  
‡ (QWHUWKHPDVWHUFRGH
‡ (QWHUWKHIRXUGLJLWSDUDPHWHUQXPEHUDQGFRQILUPZLWKWKH6HWNH\
‡ (QWHUVXELQGH[DQGFRQILUPZLWKWKH6HWNH\
7KH SDUDPHWHU ZLWK VXELQGH[ DUH GLVSOD\HG DOWHUQDWHO\ ZLWK WKH FXUUHQW UHDGLQJ
(J !FRUUHVSRQGVWRWKHGU\PDLQWHQDQFHIUHHEDWWHU\W\SH
‡ 3UHVVWKH2NH\
The parameter has now been checked.

(1


Downloaded from www.Manualslib.com manuals search engine
 6HW(/+%DWWHU\&KDUJHU&KDUDFWHULVWLFVZLWK
&DQ&RGH
3DUDPHWHUVHWWLQJH[DPSOH

7KH IROORZLQJ H[DPSOH VKRZV WKH FKDUJLQJ FKDUDFWHULVWLFV SDUDPHWHU VHWWLQJ IRU D
PDLQWHQDQFHIUHHEDWWHU\ZLWK$K
Requirements
± &DQ&RGHDQG&DQ'LVDUHDYDLODEOH

Procedure
‡ 3UHVVWKH2NH\  
‡ (QWHUWKHPDVWHUFRGH
‡ (QWHUWKHIRXUGLJLWSDUDPHWHUQXPEHUDQGFRQILUPZLWKWKH6(7NH\
‡ (QWHUVXELQGH[ HQWHU DQGFRQILUPZLWKWKH6HWNH\
Z 7KH SDUDPHWHU DQG VXELQGH[ DUH GLVSOD\HG DOWHUQDWHO\ ZLWK WKH FXUUHQW UHDGLQJ
(J ! FRUUHVSRQGVWRWKH$K3]6ZHWFHOOEDWWHU\RU
3]0FKDUJLQJFKDUDFWHULVWLF
‡ (QWHUSDUDPHWHUDFFRUGLQJWRWKHSDUDPHWHUOLVWDQGFRQILUPZLWKWKH6HWNH\
Z 7KH/('RIWKH2NH\  VZLWFKHVEULHIO\WRFRQWLQXRXVOLJKWDQGVWDUWVIODVKLQJ
DJDLQDIWHUDSSUR[VHFRQGV
Z ,I WKH HQWU\ LV LQFRUUHFW WKH /(' RI WKH 2 NH\   IODVKHV LQ UHG (QWHU WKH
SDUDPHWHUQXPEHUDJDLQWRUHSHDWWKHVHWWLQJ
Z 7KH SDUDPHWHU DQG VXE LQGH[ DUH GLVSOD\HG DOWHUQDWHO\ ZLWK WKH FXUUHQW UHDGLQJ
! 
Charging characteristics for the maintenance-free battery with 151 - 200 Ah are set.

Z 7UDYHOLVGLVDEOHGZKLOHWKHSDUDPHWHUVDUHEHLQJHQWHUHG
Storing the parameter

Requirements
± 7KHSDUDPHWHULVQRZHQWHUHG

Procedure
‡ 5XQ6DYH3DUDPHWHUVE\SUHVVLQJ6HW
‡ 3UHVVWKH2NH\
The parameter is now stored.

Testing an altered parameter


Requirements
± 7KHSDUDPHWHULVQRZVDYHG
Procedure
‡ 3UHVVWKH2NH\  
‡ (QWHUWKHPDVWHUFRGH
(1

‡ (QWHUWKHIRXUGLJLWSDUDPHWHUQXPEHUDQGFRQILUPZLWKWKH6HWNH\


Downloaded from www.Manualslib.com manuals search engine
‡ (QWHUVXELQGH[DQGFRQILUPZLWKWKH6HWNH\
7KH SDUDPHWHU DQG VXELQGH[ DUH GLVSOD\HG DOWHUQDWHO\ ZLWK WKH FXUUHQW UHDGLQJ
(J !  FRUUHVSRQGV WR WKH FKDUJLQJ FKDUDFWHULVWLFV IRU WKH
PDLQWHQDQFHIUHHEDWWHU\ZLWK$K
‡ 3UHVVWKH2NH\
The parameter has now been checked.

(1


Downloaded from www.Manualslib.com manuals search engine
 &DQ'LV'LVSOD\,QVWUXPHQW o

7KHLQVWUXPHQWLQGLFDWHV

%DWWHU\FKDUJHGLVSOD\ RQERDUGFKDUJHU  

RQO\
 /('EDUVIRUEDWWHU\FKDUJHVWDWXV  
:DUQLQJV\PERO \HOORZ 
  
%DWWHU\FKDUJHUHFRPPHQGHG
6WRSV\PERO UHG OLIWFXWRII

%DWWHU\FKDUJHHVVHQWLDO
1RV\PEROZKHQEDWWHU\W\SHVHWWRQRUPDO
RUHQKDQFHGSHUIRUPDQFHZHWFHOOEDWWHU\

7V\PERODSSHDUVSHUPDQHQWO\GXULQJ
 RSHUDWLRQZKHQEDWWHU\W\SHVHWWR
PDLQWHQDQFHIUHH

7V\PEROIODVKHVGXULQJRSHUDWLRQZKHQ
EDWWHU\W\SHVHWWRVSHFLDOVXFKDV;)&
GLJLW/&'
± 6HUYLFHKRXUV

± 3DUDPHWHUHQWU\DQGFKDQJHV
± (YHQWPHVVDJHV
&KDUJHVWDWXVGLVSOD\

7KHFKDUJHVWDWXVLVVKRZQWKURXJKHLJKW/('EDUV
(LJKW OLW/('EDUVFRUUHVSRQGWRDIXOO\FKDUJHGEDWWHU\2QH OLW/('EDUFRUUHVSRQGV
WRDQDOPRVWGLVFKDUJHGEDWWHU\
:KHQWKH$WWHQWLRQV\PERO  VWDUWVWRIODVKLWLVDGYLVDEOHWRFKDUJHWKHEDWWHU\

,IWKH$WWHQWLRQV\PERO  LVOLWVWHDGLO\WKHEDWWHU\PXVWEHFKDUJHG

,IWKH6WRSV\PERO  LVOLWVWHDGLO\WKHEDWWHU\PXVWEHFKDUJHGLPPHGLDWHO\,I
DFWLYDWHGWKHGLVFKDUJHPRQLWRUIXQFWLRQLVDSSOLHGLQWKLVFDVHVHHSDJH 
Z 7KH SRLQW DW ZKLFK WKH $WWHQWLRQ   DQG 6WRS   V\PEROV VWDUW WR OLJKW XS
GLIIHUVGHSHQGLQJRQWKHEDWWHU\W\SH
(1


Downloaded from www.Manualslib.com manuals search engine
 'LVFKDUJHPRQLWRUIXQFWLRQ

7KHGLVFKDUJHOLPLWKDVEHHQUHDFKHGZKHQWKH6WRS
V\PERO   OLJKWV XS :KHQ WKH GLVFKDUJH PRQLWRU
IXQFWLRQ LV DFWLYDWHG OLIWLQJ RSHUDWLRQV DUH GLVDEOHG
7UDYHODQGORZHULQJDUHVWLOOSRVVLEOH  
/LIWLQJLVRQO\HQDEOHGDJDLQZKHQWKHEDWWHU\LV  
FKDUJHG
 
 6HUYLFHKRXUGLVSOD\
7KH VHUYLFH KRXU GLVSOD\ UDQJH LV EHWZHHQ  DQG
 KRXUV  7KH GLVSOD\   KDV EDFNJURXQG
OLJKWLQJ

Z )RUPDLQWHQDQFHIUHHEDWWHULHVD 7  V\PEROLVVKRZQLQWKHGLVSOD\

Z )RUVSHFLDOEDWWHULHVWKH 7  V\PEROIODVKHVLQWKHVHUYLFHKRXUGLVSOD\

 (YHQW0HVVDJHV
7KH VHUYLFH KRXUV GLVSOD\ LV DOVR XVHG WR GLVSOD\ HYHQW PHVVDJHV 7KH HYHQW
PHVVDJHV RYHUZULWH WKH VHUYLFH KRXU GLVSOD\ (YHQW PHVVDJH VWDUW ZLWK DQ ´(´ IRU
(YHQWDQGDIRXUGLJLWHUURUQXPEHU
7KH HYHQW PHVVDJH LV GLVSOD\HG DV ORQJ DV WKH IDXOW SHUVLVWV ,I WKHUH DUH VHYHUDO
HYHQWPHVVDJHVWKH\DUHGLVSOD\HGFRQVHFXWLYHO\0RVWHYHQWPHVVDJHVUHVXOWLQWKH
(PHUJHQF\6WRSEHLQJDFWLYDWHG
Z 5HPHGLHVVHHSDJH 

 3RZHUXSWHVW
2QFHWKHWUXFNKDVEHFRPHRSHUDWLRQDOWKHIROORZLQJGLVSOD\VDSSHDU

± 'LVSOD\XQLWVRIWZDUHYHUVLRQLVIODVKHGEULHIO\
± 6HUYLFHKRXUV
± %DWWHU\FKDUJHVWDWXV

(1


Downloaded from www.Manualslib.com manuals search engine
 'LVSOD\XQLW LQFKGLVSOD\




 


345 





,WHP &RQWURORU )XQFWLRQ


GLVSOD\
 ,QIRUPDWLRQILHOG 'LVSOD\VHYHQWPHVVDJHV
 %DWWHU\FDSDFLW\GLVSOD\ %DWWHU\GLVFKDUJHVWDWXV
 ,FRQILHOG 'LVSOD\VWKHLFRQVVHHSDJH 
 %DWWHU\W\SH FKDUDFWHULVWLFV 6KRZVWKHVHWEDWWHU\W\SHRUFKDUDFWHULVWLFV

 0DLQWHQDQFHIUHHJHOGU\EDWWHU\

 6SHFLDOEDWWHU\IRUH[DPSOH;)&
 7UDYHOSURJUDP 6KRZVWKHWUDYHOSURJUDPVHOHFWHG
 6HUYLFHKRXUV VHHSDJH 
 .H\DOORFDWLRQ VHHSDJH 
 .H\V 6HOHFWLRQNH\VIRUWKHFRUUHVSRQGLQJIXQFWLRQV
 ,IWKHVHWWLQJLVIRUQRUPDORUKLJKSHUIRUPDQFHZHWEDWWHULHVRUEDWWHULHVIRU
VSHFLDORSWLRQVQREDWWHU\W\SHLVVKRZQ
(1


Downloaded from www.Manualslib.com manuals search engine
 %XWWRQDOORFDWLRQRIWKHGLVSOD\
.H\DOORFDWLRQLQPDLQPHQX

6\PERO 0HDQLQJ
7UDYHOSURJUDPGRZQ
7RVZLWFKWKHWUDYHOSURJUDPGRZQ

7UDYHOSURJUDPXS
7RVZLWFKWKHWUDYHOSURJUDPXS

6HWWLQJV o 
7RFKDQJHWRWKHPHQXWRDGPLQLVWHUWKHFRGHVRUWUDQVSRQGHUV

6ZLWFKRII o 
$OORZVWKHWUXFNWREHVZLWFKHGRII

6ZLWFKRIILVRQO\DYDLODEOHLQWKHGLVSOD\LIWKHWUXFNLVVZLWFKHGRQZLWK
DQDFFHVVFRGH

(1


Downloaded from www.Manualslib.com manuals search engine
.H\DOORFDWLRQLQPHQXIRUPDQDJLQJFRGHVRUWUDQVSRQGHUV o

6\PERO 0HDQLQJ
&KDQJH6HW8S&RGH
7RFKDQJHWKHVHWXSFRGHDQGWRDFWLYDWHWKHNH\SDGRUWKH
WUDQVSRQGHUUHDGHU

(GLWDFFHVVFRGHWUDQVSRQGHU
7RDGGRUGHOHWHDFFHVVFRGHVDQGWUDQVSRQGHUV

8SVHOHFWLRQ
7RVHOHFWDFFHVVFRGHVRUWUDQVSRQGHUV

'RZQVHOHFWLRQ
7RVHOHFWDFFHVVFRGHVRUWUDQVSRQGHUV

&OHDU
7RGHOHWHVHOHFWHGDFFHVVFRGHV

$GG
7RDGGQHZDFFHVVFRGHV

%DFN
&DQFHOVWKHFXUUHQWSURFHGXUHDQGUHWXUQVWRWKHSUHYLRXVPHQX

&RQILUP
7RFRQILUPDQHQWU\RUDWUDQVSRQGHUFRGH
(1


Downloaded from www.Manualslib.com manuals search engine
 6\PEROVLQWKHGLVSOD\
$Q\ QXPEHU RI SLFWRJUDPV FDQ EH GLVSOD\HG LQ WKH SLFWRJUDP ILHOG   :KLFK
SLFWRJUDPV DUH VKRZQ LQ WKH SLFWRJUDP ILHOG GHSHQGV RQ WKH RSHUDWLQJ DQG WUXFN
VWDWXV

6\PERO 0HDQLQJ &RORXU )XQFWLRQ


6WRSQRWLFH UHG )XQFWLRQVGHDFWLYDWHGGXHWRWUXFN
PDOIXQFWLRQ

:DUQLQJ \HOORZ 2SHUDWLQJHUURU


UHG 7UXFNPDOIXQFWLRQGHWHFWHG7UDYHOLV
UHVWULFWHGWRVORZWUDYHORUOLIWORZHUDQG
WUDYHOIXQFWLRQVDUHUHGXFHG
%DWWHU\LQGLFDWRU \HOORZ 5HVLGXDOFDSDFLW\”
ORZUHVLGXDO 7KHEDWWHU\PXVWEHFKDUJHGVRRQ
FDSDFLW\ 5HG 5HVLGXDOFDSDFLW\”
7KHEDWWHU\PXVWEHFKDUJHGLPPHGLDWHO\
2YHUWHPSHUDWXUH \HOORZ 2YHUWHPSHUDWXUHGHWHFWHG/LIWLQJ
ORZHULQJDQGWUDYHOIXQFWLRQVUHGXFHG
5HG 2YHUWHPSHUDWXUHGHWHFWHG/LIWLQJ
ORZHULQJDQGWUDYHOIXQFWLRQVGHDFWLYDWHG
/LWKLXPLRQEDWWHU\ \HOORZ /LWKLXPLRQEDWWHU\ORZWHPSHUDWXUH
ORZWHPSHUDWXUH GHWHFWHG
o
± 'LVFKDUJHFXUUHQWVDQGHQHUJ\
UHFRYHU\DUHUHGXFHGDWORZ
WHPSHUDWXUHV
/LWKLXPLRQEDWWHU\EHORZSHUPLVVLEOH
WHPSHUDWXUHUDQJH
± 7KHWUXFNVZLWFKHVRIIYLDWKHEDWWHU\
FRQWDFWRU
6LGHDUP \HOORZ ,OOXPLQDWHVLIERWKVLGHDUPVDUHQRW
IROGHGLQRUERWKDUHQRWIROGHGRXW

2SHUDWRUSODWIRUP \HOORZ ,OOXPLQDWHVLIWKHIL[HGRUIROGHGRXWVWDQG


'HDGPDQVZLWFK RQSODWIRUPLVQRWXQGHUORDGZLWKWKH
WUDYHOVZLWFKRSHUDWHG

/LIWGHDFWLYDWHG \HOORZ ,OOXPLQDWHVLIWKHOLIWLQJIXQFWLRQVDUHVKXW


RIIGXHWRLQVXIILFLHQWEDWWHU\FDSDFLW\

7LOOHUSRVLWLRQ \HOORZ /LJKWVXSRQSRZHUXSZLWKWLOOHULQWUDYHO


]RQH
(1

,OOXPLQDWHVZLWKWUDYHOVZLWFKRSHUDWHG
DQGWLOOHULQEUDNLQJ]RQH


Downloaded from www.Manualslib.com manuals search engine
6\PERO 0HDQLQJ &RORXU )XQFWLRQ
6XSSRUWDUPOLIW \HOORZ ,OOXPLQDWHVLI/LIWVXSSRUWDUPVEXWWRQ
OLIWLQJOLPLW SUHVVHGLIWKHVXSSRUWDUPOLIWOLIWLQJOLPLW
KDVEHHQUHDFKHG

6XSSRUWDUPOLIW \HOORZ ,OOXPLQDWHVLI/RZHUVXSSRUWDUPVEXWWRQ


ORZHULQJOLPLW SUHVVHGLIWKHVXSSRUWDUPOLIWORZHULQJ
OLPLWKDVEHHQUHDFKHG

&KDUJLQJSURFHVV *UHHQ %DWWHU\FKDUJHGLVSOD\ RQERDUGFKDUJHU


RQO\ 
± )ODVKLQJ
&KDUJLQJLQSURJUHVV
± 6WHDG\OLJKW
&KDUJLQJFRPSOHWH
5HG &KDUJLQJLQWHUUXSWHG
(1


Downloaded from www.Manualslib.com manuals search engine
 .H\OHVV$FFHVV6\VWHP
7KHNH\OHVVDFFHVVV\VWHPVVHUYHDVDUHSODFHPHQWIRUWKHNH\VZLWFKWRUHOHDVHWKH
WUXFN

7KHNH\OHVVDFFHVVV\VWHPDOORZVDQLQGLYLGXDOFRGHWREHDOORFDWHGWRHDFKRSHUDWRU
RUJURXSRIRSHUDWRUV

 1 2 3 
4 5 6

7 8 9

0 C



,WHP 'HVFULSWLRQ
 'LVSOD\XQLW (DV\$FFHVV6RIWNH\ 
± 'HVFULSWLRQVHHSDJH 
± (QWU\RIGLJLWVHWXSDQGDFFHVVFRGHV
± 8SWRDFFHVVFRGHVFDQEHVWRUHG
± )RUVHWXSDQGDFFHVVFRGHVZLWKWKHQXPEHUVWR
 .H\SDG (DV\$FFHVV3,1&RGH 
± &RQVLVWVRINH\VWRDQG& FOHDU
± (QWU\RIGLJLWVHWXSDQGDFFHVVFRGHV
± 8SWRDFFHVVFRGHVFDQEHVWRUHG
 7UDQVSRQGHUUHDGHU (DV\$FFHVV7UDQVSRQGHU 
± 8SWRWUDQVSRQGHUVFDQEHVWRUHG
(1


Downloaded from www.Manualslib.com manuals search engine
 *HQHUDO,QIRUPDWLRQDERXWWKH8VHRI.H\OHVV$FFHVV6\VWHPV
7KHGHIDXOWFRGHLVWREHIRXQGRQDVWLFNHU:KHQXVLQJIRUWKHILUVWWLPHFKDQJHWKH
VHWXSFRGHDQGUHPRYHWKHVWLFNHU
± 'HIDXOWFRGH
± )DFWRU\VHWXSFRGH
Z :KHQDOORFDWLQJWKHFRGHVHQVXUHWKHULGHUWUXFNVDUHJLYHQDGLIIHUHQWFRGHWKDQ
SHGHVWULDQWUXFNV

Z :KHQDYDOLGFRGHLVHQWHUHGRUDYDOLGWUDQVSRQGHUXVHGDJUHHQWLFNDSSHDUVLQ
WKHGLVSOD\XQLW
:KHQDQLQYDOLGFRGHKDVEHHQHQWHUHGRUDLQYDOLGWUDQVSRQGHUXVHGDUHGFURVV
LVGLVSOD\HGDQGWKHHQWU\PXVWEHUHSHDWHG
Z ,I WKH WUXFN LV QRW XVHG IRU D FHUWDLQ OHQJWK RI WLPH WKH GLVSOD\ XQLW VZLWFKHV WR
VWDQGE\PRGH3UHVVLQJDQ\NH\FDQFHOVWKHVWDQGE\PRGH

7KHIROORZLQJDGGLWLRQDOVHWWLQJVFDQEHSHUIRUPHGE\WKHPDQXIDFWXUHU¶VFXVWRPHU
VHUYLFHGHSDUWPHQW

 &RPPLVVLRQLQJWKH.H\SDGDQGWKH7UDQVSRQGHU5HDGHU
,IWKHWUXFNLVHTXLSSHGZLWKDNH\SDGRUDWUDQVSRQGHUUHDGHULWFDQRQO\EHRSHUDWHG
XVLQJWKHNH\VLQWKHGLVSOD\XQLW7KHNH\SDGDQGWKHWUDQVSRQGHUUHDGHUKDYHWREH
DFWLYDWHGE\WKHRSHUDWLQJFRPSDQ\
(1


Downloaded from www.Manualslib.com manuals search engine
 $FWLYDWLQJWKHNH\SDG

Procedure
‡ 5HOHDVHWKHHPHUJHQF\GLVFRQQHFW
VZLWFKVHHSDJH 
‡ (QWHU WKH GHIDXOW FRGH 
XVLQJ WKH NH\V EHORZ WKH GLVSOD\ 
XQLW  
The truck is switched on.
‡ 3UHVVWKHNH\EHORZWKH6HWWLQJV
V\PERO  
‡ 3UHVV WKH NH\ EHORZ WKH &KDQJH
VHWXSFRGHV\PERO   
‡ (QWHUWKHVHWXSFRGHXVLQJ
WKHNH\SDG  
The set-up code entered is

displayed.

Z :KHQVWDUWLQJWKHWUXFNIRUWKHILUVW
WLPHFKDQJHWKHVHWXSFRGH7KH
QHZ VHWXS FRGH PXVW QRW EH WKH
VDPHDVWKHGHIDXOWVHWXSFRGHRU 1 2 3
DQDFFHVVFRGH 4 5 6
‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH 
7 8 9
V\PERO   0 C
The set-up code is deleted.
‡ (QWHU WKH QHZ VHWXS FRGH XVLQJ
WKHNH\SDG  
‡ 3UHVVWKHNH\EHORZWKH&RQILUP
V\PERO  
2412
The new set-up code is displayed.
Z If the new set-up code was entered
incorrectly, the procedure can be
repeated using the key below the 
"Delete" symbol (91).

‡ 7RUHWXUQWRWKHPDLQPHQXSUHVV
WKH NH\ EHORZ WKH %DFN  
V\PERO  
‡ 'HOHWH WKH GHIDXOW FRGH VHH
SDJH 
‡ &UHDWHDFFHVVFRGHVVHHSDJH 
The keypad is active.
(1


Downloaded from www.Manualslib.com manuals search engine
 $FWLYDWLQJWKHWUDQVSRQGHUUHDGHU

Procedure
‡ 5HOHDVH WKH HPHUJHQF\ GLVFRQQHFW
VZLWFKVHHSDJH 
‡ (QWHUWKHGHIDXOWFRGHXVLQJWKH 
NH\VEHORZWKHGLVSOD\XQLW  
The truck is switched on.

‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV


V\PERO  
‡ 3UHVVWKHNH\EHORZWKH&KDQJHVHWXS 
FRGHV\PERO  
‡ (QWHUWKHVHWXSFRGHXVLQJWKH

NH\VEHORZWKHGLVSOD\XQLW  
The set-up code entered is displayed.
‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH
V\PERO  
The set-up code is deleted. 4

‡ +ROG D WUDQVSRQGHU LQ IURQW RI WKH


WUDQVSRQGHUUHDGHU  
This transponder thus becomes the set-
up transponder.

‡ 3UHVV WKH NH\ EHORZ WKH &RQILUP
V\PERO  
The code for the set-up transponder is
displayed. 

Z If the wrong transponder has been


used, the procedure can be repeated
using the key below the "Delete"
symbol (91).

‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH
NH\EHORZWKH%DFNV\PERO  
Z 7KHGHIDXOWFRGHFDQQRORQJHUEHXVHG
DQGPXVWEHGHOHWHG
‡ 'HOHWHWKHGHIDXOWFRGHVHHSDJH 
‡ $GGQHZWUDQVSRQGHUVVHHSDJH 
The transponder reader is now active.




(1


Downloaded from www.Manualslib.com manuals search engine
 8VLQJWKH'LVSOD\

 6ZLWFKRQWKHWUXFNZLWKWKHDFFHVVFRGH



Procedure
‡ 5HOHDVHWKHHPHUJHQF\GLVFRQQHFWVZLWFKVHHSDJH 
‡ (QWHUWKHDFFHVVFRGHZLWKWKHEXWWRQVEHORZWKHGLVSOD\  
The truck is switched on.

 6ZLWFKLQJRIIWKHWUXFN

Procedure
‡ 3UHVVWKHNH\XQGHUWKH6ZLWFKRIIV\PERO  LQWKH
GLVSOD\XQLW 
‡ 3UHVVWKH(PHUJHQF\'LVFRQQHFWVZLWFKVHHSDJH 
The truck is switched off.

(1


Downloaded from www.Manualslib.com manuals search engine
 &KDQJLQJWKH6HWXS&RGH

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV 
V\PERO  
‡ 3UHVV WKH NH\ EHORZ WKH &KDQJH VHW
XSFRGHV\PERO  
‡ (QWHU WKH VHWXS FRGH XVLQJ WKH NH\V
EHORZWKHGLVSOD\XQLW  
The set-up code entered is shown as
filled-in circles. 

‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH


V\PERO  
The set-up code is deleted.

‡ (QWHU WKH QHZ VHWXS FRGH XVLQJ WKH 


NH\VEHORZWKHGLVSOD\XQLW  
Z 7KHQHZVHWXSFRGHPXVWEHGLIIHUHQW
IURPH[LVWLQJDFFHVVFRGHV
‡ 3UHVV WKH NH\ EHORZ WKH &RQILUP 
V\PERO  
The new set-up code is displayed.
Z ,I WKH QHZ VHWXS FRGH KDV EHHQ
HQWHUHGLQFRUUHFWO\GHOHWHLWDQGDGGD
VHWXSFRGHDJDLQ
‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH
NH\EHORZWKH%DFNV\PERO  
The set-up code has been changed.


(1


Downloaded from www.Manualslib.com manuals search engine
 $GGLQJDQHZDFFHVVFRGH

Requirements
± 7KH WUXFN LV VZLWFKHG RQ VHH
SDJH 

Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV
V\PERO  
‡ 3UHVVWKHNH\EHORZWKH(GLWDFFHVV 
FRGHV\PERO  
The set-up code is requested.
‡ (QWHU WKH VHWXS FRGH XVLQJ WKH NH\V
EHORZWKHGLVSOD\XQLW  
All the access codes are displayed.

‡ 3UHVV WKH NH\ EHORZ WKH $GG
V\PERO  
‡ (QWHUWKHQHZDFFHVVFRGHXVLQJWKH
NH\VEHORZWKHGLVSOD\XQLW  
Z 7KH QHZ DFFHVV FRGH PXVW EH
GLIIHUHQWIURPH[LVWLQJDFFHVVFRGHV
‡ 3UHVV WKH NH\ EHORZ WKH &RQILUP 1111
V\PERO   2222
The new access code is displayed.
3333
Z ,I WKH QHZ DFFHVV FRGH KDV EHHQ
HQWHUHG LQFRUUHFWO\ GHOHWH LW VHH 
SDJH  DQG DGG DQ DFFHVV FRGH
DJDLQ

‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH 
NH\EHORZWKH%DFNV\PERO  
A new access code has been added.

(1


Downloaded from www.Manualslib.com manuals search engine
 'HOHWLQJDQDFFHVVFRGH

Requirements
± 7KH WUXFN LV VZLWFKHG RQ VHH 
SDJH 

Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV 
V\PERO  
‡ 3UHVV WKH NH\ EHORZ WKH (GLW DFFHVV
FRGHV\PERO  
The set-up code is requested. 
‡ (QWHU WKH VHWXS FRGH XVLQJ WKH NH\V
EHORZWKHGLVSOD\XQLW  
All the access codes are displayed.

‡ 6HOHFW WKH DFFHVV FRGH WR EH GHOHWHG


XVLQJ WKH NH\ EHORZ WKH 'RZQ

VHOHFWLRQV\PERO  
‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH
V\PERO  
The access code has been deleted.
‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH
NH\EHORZWKH%DFNV\PERO  
1111
2222
3333


 
(1


Downloaded from www.Manualslib.com manuals search engine
 'LVSOD\LQJWKH/RJLQ3URFHVV
7KHXVHRIWKHODVWGLIIHUHQWDFFHVVFRGHVLVGLVSOD\HGGXULQJWKHORJLQSURFHVV7KH
ODVWORJLQLVGLVSOD\HGILUVW

Z ,I PXOWLSOH DFFHVV FRGHV DUH ORJJHG DV EHLQJ GLVSOD\DEOH VLPXOWDQHRXVO\ WKH
GLVSOD\DUHDFDQEHPRYHGE\VFUROOLQJIRUZDUGRUEDFN

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV
V\PERO   
‡ 3UHVV WKH NH\ EHORZ WKH /RJLQ
SURFHVVV\PERO  
‡ (QWHU WKH VHWXS FRGH XVLQJ WKH NH\V
EHORZWKHGLVSOD\XQLW  
The set-up code entered is shown as
filled-in circles.

‡ 7R VFUROO IRUZDUG SUHVV WKH EXWWRQ
XQGHUWKH'RZQVHOHFWLRQV\PERO 
DVPDQ\WLPHVDVQHFHVVDU\
The display area moves: Additional
earlier log-ins are displayed.
3333
‡ 7RVFUROOEDFNSUHVVWKHEXWWRQXQGHU 2222
WKH8SVHOHFWLRQV\PERO  DVPDQ\
WLPHVDVQHFHVVDU\ 1111
The display area moves: More recent
log-ins are displayed.
‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH
NH\EHORZWKH%DFNV\PERO  
The log-in process is displayed.   

(1


Downloaded from www.Manualslib.com manuals search engine
 8VLQJWKH.H\SDG

 6ZLWFKRQWKHWUXFNZLWKWKHDFFHVVFRGH

Procedure 1 2 3
‡ 5HOHDVH WKH HPHUJHQF\ GLVFRQQHFW VZLWFK VHH
4 5 6
SDJH  
7 8 9
‡ (QWHUWKHDFFHVVFRGHZLWKWKHNH\SDG  
0 C
The truck is switched on.

Procedure
‡ 3UHVVWKHNH\XQGHUWKH6ZLWFKRIIV\PERO  LQWKHGLVSOD\XQLW
‡ 3UHVVWKH(PHUJHQF\'LVFRQQHFWVZLWFKVHHSDJH 
The truck is switched off.

 6ZLWFKLQJRIIWKHWUXFN

Procedure
‡ 3UHVVWKHNH\XQGHUWKH6ZLWFKRIIV\PERO  LQWKH
GLVSOD\XQLW 
‡ 3UHVVWKH(PHUJHQF\'LVFRQQHFWVZLWFKVHHSDJH 
The truck is switched off.
(1


Downloaded from www.Manualslib.com manuals search engine
 &KDQJLQJWKH6HWXS&RGH

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV 
V\PERO  
‡ 3UHVVWKHNH\EHORZWKH&KDQJHVHWXS
FRGHV\PERO  
‡ (QWHUWKHVHWXSFRGHXVLQJWKHNH\SDG
1 2 3
 
4 5 6
The set-up code entered is shown in the 
display unit (86) as filled-in circles. 7 8 9

0 C
‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH
V\PERO  
The set-up code is deleted.

‡ (QWHU WKH QHZ VHWXS FRGH XVLQJ WKH


NH\SDG   
Z 7KHQHZVHWXSFRGHPXVWEHGLIIHUHQW
IURPH[LVWLQJDFFHVVFRGHV
‡ 3UHVV WKH NH\ EHORZ WKH &RQILUP
V\PERO   
The new set-up code is displayed.
Z ,IWKHQHZVHWXSFRGHKDVEHHQHQWHUHG
LQFRUUHFWO\ GHOHWH LW DQG HQWHU WKH
FRUUHFWVHWXSFRGH
‡ 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH
NH\EHORZWKH%DFNV\PERO  
The set-up code has been changed.



(1


Downloaded from www.Manualslib.com manuals search engine
 $GGLQJDQHZDFFHVVFRGH

Requirements
± 7KH WUXFN LV VZLWFKHG RQ VHH
SDJH 

Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV
V\PERO  

‡ 3UHVV WKH NH\ EHORZ WKH (GLW DFFHVV
FRGHV\PERO  
The set-up code is requested.
1 2 3
‡ (QWHUWKHVHWXSFRGHXVLQJWKHNH\SDG
4 5 6
  
7 8 9
All access codes are shown on the
0 C
display unit (86).
‡ 3UHVV WKH NH\ EHORZ WKH $GG
V\PERO  
‡ (QWHU D QHZ DFFHVV FRGH XVLQJ WKH
NH\SDG  
Z 7KHQHZDFFHVVFRGHPXVWEHGLIIHUHQW 
IURPH[LVWLQJDFFHVVFRGHV
‡ 3UHVV WKH NH\ EHORZ WKH &RQILUP
V\PERO  
The new access code is shown on the 1111
display unit (86).
2222
Z ,I WKH QHZ DFFHVV FRGH KDV EHHQ 3333
HQWHUHG LQFRUUHFWO\ GHOHWH LW VHH
SDJH DQGHQWHUWKHFRUUHFWDFFHVV 
FRGH
‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH

NH\EHORZWKH%DFNV\PERO  

A new access code has been added.
(1


Downloaded from www.Manualslib.com manuals search engine
 'HOHWLQJDQDFFHVVFRGH

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV
V\PERO   
‡ 3UHVV WKH NH\ EHORZ WKH (GLW DFFHVV
FRGHV\PERO  
The set-up code is requested.
1 2 3
‡ (QWHUWKHVHWXSFRGHXVLQJWKHNH\SDG
4 5 6
  
All access codes are shown on the 7 8 9

display unit (86). 0 C

‡ 6HOHFW WKH DFFHVV FRGH WR EH GHOHWHG


XVLQJWKHNH\EHORZWKH'RZQVHOHFWLRQ
V\PERO  
‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH
V\PERO   
The access code has been deleted.

‡ 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH


NH\EHORZWKH%DFNV\PERO  
1111
2222
3333


 

(1


Downloaded from www.Manualslib.com manuals search engine
 'LVSOD\LQJWKH/RJLQ3URFHVV
7KHXVHRIWKHODVWGLIIHUHQWDFFHVVFRGHVLVGLVSOD\HGGXULQJWKHORJLQSURFHVV7KH
ODVWORJLQLVGLVSOD\HGILUVW
Z ,I PXOWLSOH DFFHVV FRGHV DUH ORJJHG DV EHLQJ GLVSOD\DEOH VLPXOWDQHRXVO\ WKH
GLVSOD\DUHDFDQEHPRYHGE\VFUROOLQJIRUZDUGRUEDFN

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV
V\PERO   
‡ 3UHVV WKH NH\ EHORZ WKH /RJLQ
SURFHVVV\PERO  
‡ (QWHUWKHVHWXSFRGHXVLQJWKHNH\SDG
 
1 2 3
The set-up code entered is shown in the
4 5 6
display unit (86) as filled-in circles. 
7 8 9
‡ 7R VFUROO IRUZDUG SUHVV WKH EXWWRQ
0 C
XQGHUWKH'RZQVHOHFWLRQV\PERO 
DVPDQ\WLPHVDVQHFHVVDU\
The display area moves: Additional
earlier log-ins are displayed.
‡ 7RVFUROOEDFNSUHVVWKHEXWWRQXQGHU
WKH8SVHOHFWLRQV\PERO  DVPDQ\ 
WLPHVDVQHFHVVDU\
The display area moves: More recent
log-ins are displayed.
3333
‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH
NH\EHORZWKH%DFNV\PERO   2222
The log-in process is displayed. 1111

  
(1


Downloaded from www.Manualslib.com manuals search engine
 2SHUDWLQJWKHWUDQVSRQGHUUHDGHU

NOTE

7DNHFDUHQRWWRGDPDJHWKHWUDQVSRQGHU,IWKHWUDQVSRQGHULVGDPDJHGWKHWUXFN
FDQQRWEHVZLWFKHGRQ

 6ZLWFKLQJRQWKHWUXFNZLWKWKHWUDQVSRQGHU

Procedure
‡ 5HOHDVHWKH(PHUJHQF\'LVFRQQHFWVZLWFK
VHHSDJH 
‡ +ROG WKH WUDQVSRQGHU LQ IURQW RI WKH 
WUDQVSRQGHUUHDGHU  
A green tick appears and remains until the
transponder has been confirmed. If there is
no confirmation within 20 seconds the
access prompt appears.
‡ 3UHVV WKH EXWWRQ EHORZ WKH &RQILUP
V\PERO   
The truck is switched on.

Z 7KHWUXFNFDQRQO\EHVZLWFKHGRQZKHQWKHGLVSOD\XQLW  LVOLW,IWKHGLVSOD\XQLW
LV LQ VWDQGE\ WKH FRGH RU WUDQVSRQGHU ZLOO QRW EH UHFRJQLVHG 3UHVVLQJ DQ\ NH\
FDQFHOVVWDQGE\PRGH

 6ZLWFKLQJWKHWUXFNRII WUDQVSRQGHUUHDGHU

Procedure
‡ 3UHVVWKHNH\XQGHUWKH6ZLWFKRIIV\PERO  LQWKH
GLVSOD\XQLW 
‡ 3UHVVWKH(PHUJHQF\'LVFRQQHFWVZLWFKVHHSDJH 
The truck is switched off.
(1


Downloaded from www.Manualslib.com manuals search engine
 &KDQJLQJWKH6HWXS7UDQVSRQGHU

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV

V\PERO  
‡ 3UHVVWKHNH\EHORZWKH&KDQJHVHWXS
FRGHV\PERO  
‡ 3ODFH WKH VHWXS WUDQVSRQGHU RQ WKH
WUDQVSRQGHUUHDGHU  
The code of the set-up transponder is 
shown on the display unit (86).

‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH


V\PERO  
A dashed line is shown.

‡ 3ODFHWKHQHZVHWXSWUDQVSRQGHURQWKH
WUDQVSRQGHUUHDGHU  
Z 7KH QHZ VHWXS WUDQVSRQGHU FRGH PXVW
EH GLIIHUHQW IURP H[LVWLQJ WUDQVSRQGHU
FRGHV
‡ 3UHVV WKH NH\ EHORZ WKH &RQILUP
V\PERO  
The new code for the set-up transponder
is displayed.
Z ,IWKHZURQJWUDQVSRQGHUKDVEHHQXVHG
WKHSURFHGXUHFDQEHUHSHDWHGXVLQJWKH
NH\EHORZWKH'HOHWHV\PERO   
‡ 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH
NH\EHORZWKH%DFNV\PERO  
The set-up transponder has been changed. 


(1


Downloaded from www.Manualslib.com manuals search engine
 $GGLQJDQHZWUDQVSRQGHU

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV
V\PERO   
‡ 3UHVV WKH NH\ EHORZ WKH (GLW
WUDQVSRQGHUV\PERO  
The set-up transponder is requested.
‡ 3ODFH WKH VHWXS WUDQVSRQGHU RQ WKH
WUDQVSRQGHUUHDGHU  

All transponder codes are shown on the
display unit (86).

‡ 3UHVV WKH NH\ EHORZ WKH $GG


V\PERO  
‡ 3ODFH WKH QHZ WUDQVSRQGHU RQ WKH
WUDQVSRQGHUUHDGHU  
Z 7KH QHZ WUDQVSRQGHU FRGH PXVW EH 
GLIIHUHQW IURP H[LVWLQJ WUDQVSRQGHU
FRGHV
‡ 3UHVV WKH NH\ EHORZ WKH &RQILUP
V\PERO   
The new transponder code is
displayed.

Z ,I WKH ZURQJ WUDQVSRQGHU KDV EHHQ

XVHGGHOHWHLWVHHSDJH DQGDGG
DFRUUHFWWUDQVSRQGHU
‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKHNH\EHORZWKH%DFNV\PERO  
A new transponder has been added.

Z 7KH WUDQVSRQGHU FRGHV VDYHG DUH VRUWHG ILUVW RI DOO QXPHULFDOO\ DQG WKHQ
DOSKDEHWLFDOO\
(1


Downloaded from www.Manualslib.com manuals search engine
 'HOHWLQJWUDQVSRQGHUV

Requirements
± 7KH WUXFN LV VZLWFKHG RQ VHH 
SDJH 

Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV 
V\PERO  
‡ 3UHVV WKH NH\ EHORZ WKH (GLW
WUDQVSRQGHUV\PERO  
The set-up transponder is
requested.

‡ 3ODFHWKHVHWXSWUDQVSRQGHURQWKH
WUDQVSRQGHUUHDGHU  
All transponder codes are shown on
the display unit (86).

‡ 6HOHFW WKH WUDQVSRQGHU FRGH WR EH


GHOHWHG XVLQJ WKH NH\ EHORZ WKH 
'RZQVHOHFWLRQV\PERO  
‡ 3UHVV WKH NH\ EHORZ WKH 'HOHWH
V\PERO  
The transponder has been deleted.

‡ 7R UHWXUQ WR WKH PDLQ PHQX SUHVV 


WKH NH\ EHORZ WKH %DFN
V\PERO  
 
(1


Downloaded from www.Manualslib.com manuals search engine
 'LVSOD\LQJWKH/RJLQ3URFHVV
7KHXVHRIWKHODVWGLIIHUHQWWUDQVSRQGHUVLVGLVSOD\HGGXULQJWKHORJLQSURFHVV7KH
ODVWORJLQLVGLVSOD\HGILUVW

Z ,I PXOWLSOH WUDQVSRQGHUV DUH ORJJHG DV EHLQJ GLVSOD\DEOH VLPXOWDQHRXVO\ WKH
GLVSOD\DUHDFDQEHPRYHGE\VFUROOLQJIRUZDUGRUEDFN

Requirements
± 7KHWUXFNLVVZLWFKHGRQVHHSDJH  
Procedure
‡ 3UHVV WKH NH\ EHORZ WKH 6HWWLQJV
V\PERO   
‡ 3UHVV WKH NH\ EHORZ WKH /RJLQ
SURFHVVV\PERO  
‡ 3ODFH WKH VHWXS WUDQVSRQGHU RQ WKH
WUDQVSRQGHUUHDGHU  
‡ 7R VFUROO IRUZDUG SUHVV WKH EXWWRQ
XQGHUWKH'RZQVHOHFWLRQV\PERO  
DVPDQ\WLPHVDVQHFHVVDU\
The display area moves: Additional
earlier log-ins are displayed.

‡ 7RVFUROOEDFNSUHVVWKHEXWWRQXQGHU
WKH8SVHOHFWLRQV\PERO  DVPDQ\
WLPHVDVQHFHVVDU\
The display area moves: More recent
log-ins are displayed.

‡ 7RUHWXUQWRWKHPDLQPHQXSUHVVWKH
NH\EHORZWKH%DFNV\PERO  
The log-in process is displayed.

  

 ,60DFFHVVPRGXOH o
Z ,I WKH WUXFN LV HTXLSSHG ZLWK DQ ,60 DFFHVV PRGXOH UHIHU WR WKH ³,60 $FFHVV
0RGXOH´RSHUDWRUPDQXDO
(1


Downloaded from www.Manualslib.com manuals search engine
) ,QGXVWULDO7UXFN0DLQWHQDQFH
 2SHUDWLRQDO6DIHW\DQG(QYLURQPHQWDO3URWHFWLRQ
7KHFKHFNVDQGVHUYLFLQJRSHUDWLRQVFRQWDLQHGLQWKLVFKDSWHUPXVWEHSHUIRUPHGLQ
DFFRUGDQFHZLWKWKHPDLQWHQDQFHFKHFNOLVWVHUYLFHLQWHUYDOV

:$51,1*

5LVNRIDFFLGHQWVDQGFRPSRQHQWGDPDJH
$Q\PRGLILFDWLRQWRWKHWUXFNLQSDUWLFXODUWKHVDIHW\PHFKDQLVPVLVSURKLELWHG

([FHSWLRQ2SHUDWLQJFRPSDQLHVVKRXOGRQO\PDNHFKDQJHVRUKDYHFKDQJHVPDGH
WRSRZHUHGLQGXVWULDOWUXFNVLIWKHPDQXIDFWXUHULVQRORQJHURSHUDWLQJLQWKHILHOGDQG
WKHUHLVQRVXFFHVVRUWRWKHEXVLQHVVRSHUDWLQJFRPSDQLHVPXVWKRZHYHU
± (QVXUH WKDW WKH FKDQJHV WR EH PDGH DUH SODQQHG WHVWHG DQG SHUIRUPHG E\ D
VSHFLDOLVWHQJLQHHULQLQGXVWULDOWUXFNVWDNLQJVDIHW\LQWRDFFRXQW
± .HHSSHUPDQHQWJUDSKLFUHFRUGVRIWKHSODQVWHVWVDQGFRPSOHWLRQRIWKHFKDQJHV
± &DUU\RXWDQGKDYHDXWKRULVHGWKHUHVSHFWLYHFKDQJHVWRWKHFDSDFLW\GDWDSODWHV
GHFDOVDQGVWLFNHUVDVZHOODVWKHRSHUDWRUDQGVHUYLFHPDQXDOV
± $WWDFKSHUPDQHQWDQGFOHDUO\YLVLEOHPDUNLQJWRWKHWUXFNLQGLFDWLQJWKHW\SHVRI
FKDQJHV PDGH WKH GDWH RI WKH FKDQJHV DQG WKH QDPH DQG DGGUHVV RI WKH
RUJDQLVDWLRQUHVSRQVLEOHIRUWKHZRUN

NOTE

2QO\RULJLQDOVSDUHSDUWVDUHVXEMHFWWRWKHPDQXIDFWXUHU
VTXDOLW\FRQWURO7RHQVXUH
VDIHDQGUHOLDEOHRSHUDWLRQXVHRQO\WKHPDQXIDFWXUHU
VVSDUHSDUWV
)RU VDIHW\ UHDVRQV RQO\ FRPSRQHQWV ZKLFK KDYH EHHQ VSHFLDOO\ DJUHHG E\ WKH
PDQXIDFWXUHUIRUWKLVWUXFNPD\EHLQVWDOOHGQHDUWKHFRPSXWHUFRQWUROOHUVDQGZLUH
JXLGDQFH VHQVRUV DQWHQQDH  7KHVH FRPSRQHQWV FRPSXWHUV FRQWUROOHUV ZLUH
JXLGDQFHVHQVRUV DQWHQQDH PXVWWKHUHIRUHQRWEHUHSODFHGE\VLPLODUFRPSRQHQWV
IURPRWKHUWUXFNVRIWKHVDPHVHULHV

Z 2QFRPSOHWLRQRILQVSHFWLRQDQGVHUYLFHZRUNFDUU\RXWWKHRSHUDWLRQVOLVWHGLQWKH
³5HFRPPLVVLRQLQJ WKH WUXFN DIWHU FOHDQLQJ RU PDLQWHQDQFH ZRUN´ VHFWLRQ VHH
SDJH  
(1


Downloaded from www.Manualslib.com manuals search engine
 0DLQWHQDQFH6DIHW\5HJXODWLRQV
0DLQWHQDQFHDQGUHSDLUSHUVRQQHO

Z 7KH PDQXIDFWXUHU KDV D VHUYLFH GHSDUWPHQW VSHFLDOO\ WUDLQHG IRU WKHVH WDVNV $
PDLQWHQDQFHFRQWUDFWZLWKWKHPDQXIDFWXUHUZLOOHQVXUHWURXEOHIUHHRSHUDWLRQ
7UXFN PDLQWHQDQFH DQG UHSDLU ZRUN PXVW RQO\ EH FDUULHG RXW E\ VSHFLDOO\ WUDLQHG
SHUVRQQHO7KHIROORZLQJRSHUDWLRQVDUHDVVLJQHGWRWKHIROORZLQJWDUJHWJURXSV

&XVWRPHU6HUYLFHV

&XVWRPHU6HUYLFHVDUHVSHFLDOO\WUDLQHGLQWKHXVHRIWKHWUXFNDQGDUHDEOHWRFDUU\
RXW PDLQWHQDQFH DQG UHSDLUV LQGHSHQGHQWO\ &XVWRPHU 6HUYLFHV DUH DZDUH RI WKH
UHOHYDQWVWDQGDUGVJXLGHOLQHVDQGVDIHW\UHJXODWLRQVDVZHOODVSRWHQWLDOULVNV

2SHUDWLQJFRPSDQ\
7KHPDLQWHQDQFHSHUVRQDORIWKHRSHUDWLQJFRPSDQ\KDVWKHWHFKQLFDOH[SHUWLVHDQG
H[SHULHQFHWRSHUIRUPWKHDFWLYLWLHVLQWKHPDLQWHQDQFHFKHFNOLVWIRUWKHRSHUDWLQJ
FRPSDQ\ 7KH PDLQWHQDQFH DQG UHSDLU ZRUN WR EH SHUIRUPHG E\ WKH RSHUDWLQJ
FRPSDQ\DUHDOVRZULWWHQGRZQVHHSDJH 

(1


Downloaded from www.Manualslib.com manuals search engine
 :RUNLQJRQWKHHOHFWULFDOV\VWHP

:$51,1*

(OHFWULFDOFXUUHQWFDQFDXVHDFFLGHQWV
0DNH VXUH WKH HOHFWULFDO V\VWHP LV YROWDJHIUHH EHIRUH VWDUWLQJ ZRUN RQ LW 7KH
FDSDFLWRUV LQ WKH FRQWUROOHU PXVW EH FRPSOHWHO\ GLVFKDUJHG 7KH FDSDFLWRUV DUH
FRPSOHWHO\GLVFKDUJHGDIWHUDSSUR[LPDWHO\PLQXWHV%HIRUHVWDUWLQJPDLQWHQDQFH
RQWKHHOHFWULFDOV\VWHP
X2QO\VXLWDEO\WUDLQHGHOHFWULFLDQVPD\RSHUDWHRQWKHWUXFN
VHOHFWULFDOV\VWHP
X%HIRUHZRUNLQJRQWKHHOHFWULFDOV\VWHPWDNHDOOSUHFDXWLRQDU\PHDVXUHVWRDYRLG
HOHFWULFVKRFNV
X3DUNWKHWUXFNVHFXUHO\ VHHSDJH  
X'LVFRQQHFWWKHEDWWHU\
X5HPRYHDQ\ULQJVPHWDOZULVWEDQGVHWF

 &RQVXPDEOHVDQGXVHGSDUWV

&$87,21

&RQVXPDEOHVDQGXVHGSDUWVDUHDQHQYLURQPHQWDOKD]DUG
8VHGSDUWVDQGFRQVXPDEOHVPXVWEHGLVSRVHGRILQDFFRUGDQFHZLWKWKHDSSOLFDEOH
HQYLURQPHQWDOSURWHFWLRQ UHJXODWLRQV 2LO FKDQJHV VKRXOG EH FDUULHG RXW E\ WKH
PDQXIDFWXUHU
V FXVWRPHU VHUYLFH GHSDUWPHQW ZKRVH VWDII DUH VSHFLDOO\ WUDLQHG IRU
WKLVWDVN
X1RWHWKHVDIHW\UHJXODWLRQVZKHQKDQGOLQJWKHVHPDWHULDOV

 :KHHOV

:$51,1*

7KHXVHRIZKHHOVWKDWGRQRWFRPSO\ZLWKWKHPDQXIDFWXUHU
VVSHFLILFDWLRQV
FDQUHVXOWLQDFFLGHQWV
7KHTXDOLW\RIZKHHOVDIIHFWVWKHVWDELOLW\DQGGULYLQJFKDUDFWHULVWLFVRIWKHWUXFN
8QHYHQZHDUDIIHFWVWKHWUXFN
VVWDELOLW\DQGLQFUHDVHVWKHVWRSSLQJGLVWDQFH
X$IWHUUHSODFLQJZKHHOVPDNHVXUHWKHWUXFNLVQRWVNHZHG
X$OZD\V UHSODFH ZKHHOV LQ SDLUV LH WKH OHIW DQG ULJKWKDQG ZKHHOV DW WKH VDPH
WLPH

Z :KHQUHSODFLQJZKHHOVILWWHGDWWKHIDFWRU\RQO\XVHWKHPDQXIDFWXUHU¶VRULJLQDO
VSDUHSDUWV2WKHUZLVHWKHPDQXIDFWXUHU
VVSHFLILFDWLRQZLOOQRWEHDGKHUHGWR
(1


Downloaded from www.Manualslib.com manuals search engine
 +\GUDXOLFV\VWHP

:$51,1*

/HDN\K\GUDXOLFV\VWHPVFDQUHVXOWLQDFFLGHQWV
+\GUDXOLFRLOFDQHVFDSHIURPOHDN\DQGIDXOW\K\GUDXOLFV\VWHPV
X5HSRUWDQ\GHIHFWVLPPHGLDWHO\WR\RXUVXSHUYLVRU
X0DUNGHIHFWLYHWUXFNDQGWDNHRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW
X5HPRYHDQ\VSLOOHGK\GUDXOLFLPPHGLDWHO\ZLWKDQDSSURSULDWHERQGLQJDJHQW
X7KHERQGLQJDJHQWFRQVXPDEOHPL[WXUHPXVWEHGLVSRVHGRILQDFFRUGDQFHZLWK
UHJXODWLRQV

:$51,1*

)DXOW\K\GUDXOLFKRVHVFDQUHVXOWLQLQMXU\DQGLQIHFWLRQ
3UHVVXULVHGK\GUDXOLFRLOFDQHVFDSHIURPILQHKROHVRUKDLUOLQHFUDFNVLQWKHK\GUDXOLF
KRVHV%ULWWOHK\GUDXOLFKRVHVFDQEXUVWGXULQJRSHUDWLRQ3HRSOHVWDQGLQJQHDUWKH
WUXFNFDQEHLQMXUHGE\WKHK\GUDXOLFRLO
X&DOOIRUDGRFWRULPPHGLDWHO\LQWKHHYHQWRIDQLQMXU\
X'RQRWWRXFKSUHVVXULVHGK\GUDXOLFKRVHV
X5HSRUWDQ\GHIHFWVLPPHGLDWHO\WR\RXUVXSHUYLVRU
X0DUNGHIHFWLYHWUXFNDQGWDNHLWRXWRIVHUYLFH
X'RQRWUHWXUQWKHLQGXVWULDOWUXFNWRVHUYLFHXQWLO\RXKDYHLGHQWLILHGDQGUHFWLILHGWKH
IDXOW

NOTE
7HVWLQJDQGUHSODFLQJK\GUDXOLFKRVHV
+\GUDXOLF KRVHV FDQ EHFRPH EULWWOH WKURXJK DJH DQG PXVW EH FKHFNHG DW UHJXODU
LQWHUYDOV7KHDSSOLFDWLRQFRQGLWLRQVRIWKHLQGXVWULDOWUXFNKDYHDFRQVLGHUDEOHLPSDFW
RQWKHDJHLQJRIWKHK\GUDXOLFKRVHV
X&KHFNWKHK\GUDXOLFKRVHVDWOHDVWDQQXDOO\DQGUHSODFHLIQHFHVVDU\
X,IWKHRSHUDWLQJFRQGLWLRQVEHFRPHPRUHDUGXRXVWKHLQVSHFWLRQLQWHUYDOVPXVWEH
UHGXFHGDFFRUGLQJO\
X,QQRUPDORSHUDWLQJFRQGLWLRQVDSUHFDXWLRQDU\UHSODFHPHQWRIWKHK\GUDXOLFKRVHV
LV UHFRPPHQGHG DIWHU  \HDUV 7KH RZQHU PXVW FDUU\ RXW D ULVN DVVHVVPHQW WR
HQVXUHVDIHSURORQJHGXVH7KHUHVXOWLQJSURWHFWLRQPHDVXUHVPXVWEHREVHUYHG
DQGWKHLQVSHFWLRQLQWHUYDOUHGXFHGDFFRUGLQJO\
(1


Downloaded from www.Manualslib.com manuals search engine
 /LIW&KDLQV

:$51,1*

1RQOXEULFDWHGDQGLQFRUUHFWO\FOHDQHGOLIWFKDLQVFDQFDXVHDFFLGHQWV
/LIWFKDLQVDUHVDIHW\FULWLFDOSDUWV7KH\PXVWQRWFRQWDLQDQ\VHULRXVFRQWDPLQDWLRQ
/LIWFKDLQVDQGSLYRWSLQVPXVWDOZD\VEHFOHDQDQGZHOOOXEULFDWHG
X/LIWFKDLQVVKRXOGRQO\EHFOHDQHGZLWKSDUDIILQGHULYDWLYHVHJSHWUROHXPRUGLHVHO
IXHOV
X'RQRWFOHDQOLIWFKDLQVZLWKKLJKSUHVVXUHMHWVRUFKHPLFDOFOHDQLQJDJHQWV
X,PPHGLDWHO\DIWHUFOHDQLQJGU\WKHOLIWFKDLQZLWKFRPSUHVVHGDLUDQGDSSO\DFKDLQ
VSUD\
X$OZD\VOXEULFDWHDFKDLQZKHQLWLVGLVFKDUJHG
X/XEULFDWHDOLIWFKDLQZLWKSDUWLFXODUFDUHDURXQGWKHSXOOH\V
(1


Downloaded from www.Manualslib.com manuals search engine
 /XEULFDQWVDQG/XEULFDWLRQ6FKHGXOH
 +DQGOLQJFRQVXPDEOHVVDIHO\
+DQGOLQJFRQVXPDEOHV

&RQVXPDEOHV PXVW DOZD\V EH KDQGOHG FRUUHFWO\ )ROORZ WKH PDQXIDFWXUHU¶V


LQVWUXFWLRQV

:$51,1*

,PSURSHUKDQGOLQJLVKD]DUGRXVWRKHDOWKOLIHDQGWKHHQYLURQPHQW
&RQVXPDEOHVFDQEHIODPPDEOH
X.HHSFRQVXPDEOHVDZD\IURPKRWFRPSRQHQWVDQGQDNHGIODPHV
X$OZD\VNHHSFRQVXPDEOHVLQSUHVFULEHGFRQWDLQHUV
X$OZD\VILOOFRQVXPDEOHVLQFOHDQFRQWDLQHUV
X'RQRWPL[XSGLIIHUHQWJUDGHVRIFRQVXPDEOH7KHRQO\H[FHSWLRQWRWKLVLVZKHQ
PL[LQJLVH[SUHVVO\VWLSXODWHGLQWKHRSHUDWLQJLQVWUXFWLRQV

&$87,21

6SLOOHGFRQVXPDEOHVFDQFDXVHVOLSSLQJDQGHQGDQJHUWKHHQYLURQPHQW
5LVNRIVOLSSLQJIURPVSLOOHGFRQVXPDEOHV7KHULVNLVJUHDWHUZKHQFRPELQHGZLWK
ZDWHU
X'RQRWVSLOOFRQVXPDEOHV
X6SLOOHGFRQVXPDEOHVPXVWEHUHPRYHGLPPHGLDWHO\ZLWKDQDSSURSULDWHERQGLQJ
DJHQW
X7KHERQGLQJDJHQWFRQVXPDEOHPL[WXUHPXVWEHGLVSRVHGRILQDFFRUGDQFHZLWK
UHJXODWLRQV

(1


Downloaded from www.Manualslib.com manuals search engine
:$51,1*

,PSURSHUKDQGOLQJRIRLOVFDQEHKD]DUGRXV
2LOV FKDLQVSUD\K\GUDXOLFRLO DUHIODPPDEOHDQGSRLVRQRXV
X'LVSRVHRIXVHGRLOVLQDFFRUGDQFHZLWKUHJXODWLRQV6WRUHXVHGRLOVDIHO\XQWLOLWFDQ
EHGLVSRVHGRILQDFFRUGDQFHZLWKUHJXODWLRQV
X'RQRWVSLOORLO
X6SLOOHGRLOVPXVWEHUHPRYHGLPPHGLDWHO\ZLWKDQDSSURSULDWHERQGLQJDJHQW
X7KH PL[WXUH FRQVLVWLQJ RI WKH ERQGLQJ DJHQW DQG RLO PXVW EH GLVSRVHG RI LQ
DFFRUGDQFHZLWKUHJXODWLRQV
X2EVHUYHQDWLRQDOUHJXODWLRQVZKHQKDQGOLQJRLOV
X:HDUVDIHW\JORYHVZKHQKDQGOLQJRLOV
X3UHYHQWRLOIURPFRPLQJLQWRFRQWDFWZLWKKRWPRWRUSDUWV
X'RQRWVPRNHZKHQKDQGOLQJRLO
X$YRLG FRQWDFW DQG GLJHVWLRQ ,I \RX VZDOORZ RLO GR QRW LQGXFH YRPLWLQJ EXW VHHN
PHGLFDODVVLVWDQFHLPPHGLDWHO\
X6HHNIUHVKDLUDIWHUEUHDWKLQJLQRLOIXPHVRUYDSRXUV
X,IRLOKDVFRPHLQWRFRQWDFWZLWK\RXUVNLQULQVH\RXUVNLQZLWKZDWHU
X,IRLOKDVFRPHLQWRFRQWDFWZLWK\RXUH\HVULQVHWKHPZLWKZDWHUDQGVHHNPHGLFDO
DVVLVWDQFHLPPHGLDWHO\
X5HSODFHRLOVRDNHGFORWKLQJDQGVKRHVLPPHGLDWHO\

&$87,21

&RQVXPDEOHVDQGXVHGSDUWVDUHDQHQYLURQPHQWDOKD]DUG
8VHGSDUWVDQGFRQVXPDEOHVPXVWEHGLVSRVHGRILQDFFRUGDQFHZLWKWKHDSSOLFDEOH
HQYLURQPHQWDOSURWHFWLRQ UHJXODWLRQV 2LO FKDQJHV VKRXOG EH FDUULHG RXW E\ WKH
PDQXIDFWXUHU
V FXVWRPHU VHUYLFH GHSDUWPHQW ZKRVH VWDII DUH VSHFLDOO\ WUDLQHG IRU
WKLVWDVN
X1RWHWKHVDIHW\UHJXODWLRQVZKHQKDQGOLQJWKHVHPDWHULDOV
(1


Downloaded from www.Manualslib.com manuals search engine
 /XEULFDWLRQ6FKHGXOH
(-&

A
A+C

B
(1


Downloaded from www.Manualslib.com manuals search engine
(-&

A
A+C

g &RQWDFWVXUIDFHV a 7UDQVPLVVLRQRLOGUDLQSOXJ
&RPSRXQGUDWLRIRUFROGVWRUH
+\GUDXOLFRLOILOOHUQHFN
XVDJH
b 7UDQVPLVVLRQRLOILOOHUQHFN
(1


Downloaded from www.Manualslib.com manuals search engine
 &RQVXPDEOHV

&RGH 2UGHUQR 3DFNDJH &RPSRQHQW 8VHGIRU


TXDQWLW\
$  / -XQJKHLQULFK
+\GUDXOLF6\VWHP
  / +\GUDXOLFRLO
+/3
 /
',1
7LWDQ*HDU
%  / 7UDQVPLVVLRQ
+6<:
+/3
+\GUDXOLF6\VWHP
',1
&  / $GGLWLYHIRUFROGVWRUH
&ROGVWRUHK\GUDXOLF
RSHUDWLRQ
RLO
(  NJ 3RO\OXEH*$3 /XEULFDWLRQ
*  / &KDLQVSUD\ &KDLQV
7KH WUXFNV DUH IDFWRU\HTXLSSHG ZLWK D VSHFLDO K\GUDXOLF RLO WKH -XQJKHLQULFK
K\GUDXOLF RLO ZLWK D EOXH FRORXUDWLRQ  DQG WKH FROG VWRUH K\GUDXOLF RLO UHG
FRORXUDWLRQ  7KH -XQJKHLQULFK K\GUDXOLF RLO FDQ RQO\ EH REWDLQHG IURP WKH
-XQJKHLQULFKVHUYLFHGHSDUWPHQW7KHXVHRIQDPHGDOWHUQDWLYHK\GUDXOLFRLOVLVQRW
SURKLELWHGEXWPD\OHDGWRDGHFOLQHLQIXQFWLRQDOLW\7KH-XQJKHLQULFKK\GUDXOLFRLO
PD\EHPL[HGZLWKRQHRIWKHQDPHGDOWHUQDWLYHK\GUDXOLFRLOV
Z )RUFROGVWRUHRSHUDWLRQVWKH-XQJKHLQULFKK\GUDXOLFRLODQGWKHFROGVWRUHK\GUDXOLF
RLOPXVWEHPL[HGLQDUDWLR
*UHDVHJXLGHOLQHV

:RUNHG $SSOLFDWLRQ
6DSRQLILFDWLRQ 'HZSRLQW
&RGH SHQHWUDWLRQ 1/*FODVV WHPSHUDWXUH
 ƒ&
DW ƒ& ƒ&
( /LWKLXP !   

(1


Downloaded from www.Manualslib.com manuals search engine
 0DLQWHQDQFHDQGUHSDLUV
 3UHSDULQJWKHWUXFNIRUPDLQWHQDQFHDQGUHSDLUV
$OOQHFHVVDU\VDIHW\PHDVXUHVPXVWEHWDNHQWRDYRLGDFFLGHQWVZKHQFDUU\LQJRXW
PDLQWHQDQFHDQGUHSDLUV7KHIROORZLQJSUHSDUDWLRQVPXVWEHPDGH

Procedure
‡ 3DUNWKHWUXFNVHFXUHO\VHHSDJH 
‡ 'LVFRQQHFWWKHEDWWHU\WRSUHYHQWWKHWUXFNIURPEHLQJVZLWFKHGRQDFFLGHQWDOO\

:$51,1*

5LVNRIDFFLGHQWVZKHQZRUNLQJXQGHUWKHORDGKDQGOHUDQGOLIWWUXFN
X:KHQZRUNLQJXQGHUDUDLVHGORDGKDQGOHURUDUDLVHGWUXFNVHFXUHWKHPWRSUHYHQW
WKHWUXFNIURPIURPORZHULQJWLSSLQJRUVOLGLQJDZD\
X:KHQUDLVLQJWKHWUXFNIROORZWKHLQVWUXFWLRQVVHHSDJH :KHQZRUNLQJRQWKH
SDUNLQJEUDNHSUHYHQWWKHWUXFNIURPDFFLGHQWDOO\UROOLQJDZD\ HJZLWKZHGJHV 
(1


Downloaded from www.Manualslib.com manuals search engine
 )URQWFRYHUGLVDVVHPEO\
Removing the front cover

Requirements
± 3UHSDUHWKHWUXFNIRUPDLQWHQDQFHDQGUHSDLUVVHHSDJH 

Tools and Material Required


± $OOHQNH\RSHQLQJ

Procedure
‡ 7XUQRUVOLJKWO\WLOWWLOOHUWRZDUGVWKHHGJHRIWKHWUXFN
‡ 5HPRYHWKHVFUHZV  ZLWKWKH$OOHQNH\
‡ &DUHIXOO\UHPRYHWKHIURQWSDQHO  DQGSXWLWWRRQHVLGH
The front cover has been removed.







(1


Downloaded from www.Manualslib.com manuals search engine
 /LIWLQJDQGMDFNLQJXSWKHWUXFNVDIHO\

:$51,1*

/LIWLQJDQGMDFNLQJXSWKHWUXFNVDIHO\
,QRUGHUWRUDLVHWKHWUXFNWKHOLIWLQJJHDUPXVWRQO\EHVHFXUHGWRWKHSRLQWVVSHFLDOO\
SURYLGHGIRUWKLVSXUSRVH
<RX PD\ RQO\ ZRUN XQGHU D UDLVHG ORDG KDQGOHU LI LW KDV EHHQ VHFXUHG ZLWK D
VXIILFLHQWO\VWURQJFKDLQRUWKHIDVWHQLQJEROW
,QRUGHUWRUDLVHDQGMDFNXSWKHWUXFNVDIHO\SURFHHGDVIROORZV
X-DFNXSWKHWUXFNRQO\RQDOHYHOVXUIDFHDQGSUHYHQWLWIURPPRYLQJDFFLGHQWDOO\
X$OZD\V XVH D MDFN ZLWK VXIILFLHQW FDSDFLW\ :KHQ MDFNLQJ XS WKH WUXFN WDNH
DSSURSULDWH PHDVXUHV WR SUHYHQW LW IURP VOLSSLQJ RU WLSSLQJ RYHU HJ ZHGJHV
ZRRGHQEORFNV 
X,Q RUGHU WR UDLVH WKH WUXFN WKH OLIWLQJ JHDU PXVW RQO\ EH VHFXUHG WR WKH SRLQWV
VSHFLDOO\SURYLGHGIRUWKLVSXUSRVHVHHSDJH 
X:KHQMDFNLQJXSWKHWUXFNWDNHDSSURSULDWHPHDVXUHVWRSUHYHQWLWIURPVOLSSLQJRU
WLSSLQJRYHU HJZHGJHVZRRGHQEORFNV 
(1


Downloaded from www.Manualslib.com manuals search engine
 &OHDQLQJ

 &OHDQLQJWKHWUXFN

&$87,21

)LUHKD]DUG
'RQRWXVHIODPPDEOHOLTXLGVWRFOHDQWKHLQGXVWULDOWUXFN
X'LVFRQQHFWWKHEDWWHU\EHIRUHVWDUWLQJFOHDQLQJZRUN
X&DUU\RXWDOOQHFHVVDU\VDIHW\PHDVXUHVWRSUHYHQWVSDUNLQJEHIRUHFOHDQLQJ HJ
E\VKRUWFLUFXLWLQJ 

&$87,21

5LVNRIFRPSRQHQWGDPDJHZKHQFOHDQLQJWKHWUXFN
&OHDQLQJZLWKDSUHVVXUHZDVKHUFDQUHVXOWLQPDOIXQFWLRQVGXHWRKXPLGLW\
X&RYHUDOOHOHFWURQLFV\VWHPDVVHPEOLHV FRQWUROOHUVVHQVRUVPRWRUVHWF EHIRUH
FOHDQLQJWKHWUXFNZLWKDSUHVVXUHZDVKHU
X'RQRWKROGWKHMHWRIWKHSUHVVXUHZDVKHUE\WKHPDUNHGSRLQWVWRDYRLGGDPDJLQJ
WKHP VHHSDJH  
X'RQRWFOHDQWKHWUXFNZLWKSUHVVXULVHGZDWHU

(1


Downloaded from www.Manualslib.com manuals search engine
Cleaning the truck

Requirements
± 3UHSDUHWKHWUXFNIRUPDLQWHQDQFHDQGUHSDLUV VHHSDJH  

Tools and Material Required


± :DWHUEDVHGVROYHQWV
± 6SRQJHRUFORWK

Procedure
‡ &OHDQWKHVXUIDFHRIWKHWUXFNZLWKZDWHUEDVHGVROYHQWVDQGZDWHU8VHDVSRQJH
RUFORWKWRFOHDQ
‡ ,QSDUWLFXODUFOHDQWKHIROORZLQJDUHDV
‡ :LQGRZ V
‡ 2LOILOOHUSRUWVDQGWKHLUVXUURXQGLQJV
‡ *UHDVHQLSSOHV EHIRUHOXEULFDWLRQ
‡ 'U\WKHWUXFNDIWHUFOHDQLQJ HJZLWKFRPSUHVVHGDLURUDGU\FORWK
‡ &DUU\RXWDOOWKHWDVNVLQWKHVHFWLRQ5HFRPPLVVLRQLQJWKHWUXFNDIWHUFOHDQLQJRU
PDLQWHQDQFHZRUN VHHSDJH  
The truck is now clean.
(1


Downloaded from www.Manualslib.com manuals search engine
 &OHDQLQJWKHHOHFWULFDOV\VWHPDVVHPEOLHV

&$87,21

5LVNRIHOHFWULFDOV\VWHPGDPDJH
&OHDQLQJWKHDVVHPEOLHV FRQWUROOHUVVHQVRUVPRWRUVHWF RIWKHHOHFWURQLFV\VWHP
ZLWKZDWHUFDQGDPDJHWKHHOHFWULFDOV\VWHP
X'RQRWFOHDQWKHHOHFWULFDOV\VWHPZLWKZDWHU
X&OHDQWKHHOHFWULFDOV\VWHPZLWKZHDNVXFWLRQRUFRPSUHVVHGDLU XVHDFRPSUHVVRU
ZLWKDZDWHUWUDS DQGQRWDFRQGXFWLYHDQWLVWDWLFEUXVK

Cleaning the electrical system assemblies

Requirements
± 3UHSDUHWKHWUXFNIRUPDLQWHQDQFHDQGUHSDLUV VHHSDJH  
Tools and Material Required
± &RPSUHVVRUZLWKZDWHUVHSDUDWRU
± 1RQFRQGXFWLYHDQWLVWDWLFEUXVK

Procedure
‡ ([SRVHWKHHOHFWULFDOV\VWHPVHHSDJH 
‡ &OHDQWKHHOHFWULFDOV\VWHPDVVHPEOLHVZLWKZHDNVXFWLRQRUFRPSUHVVHGDLU XVH
DFRPSUHVVRUZLWKDZDWHUWUDS DQGQRWDFRQGXFWLYHDQWLVWDWLFEUXVK
‡ )LWWKHHOHFWULFDOV\VWHPSDQHOVHHSDJH 
‡ &DUU\RXWDOOWKHWDVNVLQWKHVHFWLRQ5HFRPPLVVLRQLQJWKHWUXFNDIWHUFOHDQLQJRU
PDLQWHQDQFHZRUN VHHSDJH  
The electrical system assemblies are now clean.

(1


Downloaded from www.Manualslib.com manuals search engine
 &KHFNLQJWKHK\GUDXOLFRLOOHYHO
Check oil level

Requirements
± /RZHUWKHORDGKDQGOHU
± 3UHSDUHWKHWUXFNIRUPDLQWHQDQFHDQGUHSDLUVVHHSDJH 
Procedure
‡ /LIWRIIWKHIURQWSDQHOVHHSDJH 
‡ &KHFNWKHRLOOHYHOLQWKHK\GUDXOLFUHVHUYRLU
Z 7KHUHDUHPDUNLQJVRQWKHK\GUDXOLFUHVHUYRLU7KHRLOOHYHOPXVWEHFKHFNHGZKHQ
WKHORDGKDQGOHUDQGVXSSRUWDUPOLIWDUHORZHUHG
‡ ,IQHFHVVDU\DGGWUDQVPLVVLRQRLORIWKHFRUUHFWJUDGHVHHSDJH  UHIHUWRWDEOH 
Z )RUWKHILUVWILOOLQJDSSUR[LPDWHO\OPRUHK\GUDXOLFRLOVKRXOGEHDGGHG
The oil level has now been checked.

Z ,IDOHDNLVGLVFRYHUHGLQWKHK\GUDXOLFV F\OLQGHUXQLRQVOLQHV WKHWUXFNPXVWEH


GHFRPPLVVLRQHGDQGUHSDLUHGE\VSHFLDOLVWSHUVRQQHO

0DUNLQJ /LWUHV /LIWKHLJKWV K


=7 == '=
PD[ DSSUR[ (-&
$SSUR[   


 $SSUR[   

 $SSUR[ (-& (-& (-&
 (-& (-& (-&
(-& (-&
(1


Downloaded from www.Manualslib.com manuals search engine
Z $IWHUDGGLQJK\GUDXOLFRLOWLJKWHQWKHORFNWR1P

0 1P

(1


Downloaded from www.Manualslib.com manuals search engine
 &KHFNZKHHODWWDFKPHQWDQGZHDU
Z 5HSODFHWKHZKHHOVLIWKHZHDUOLPLW  KDVEHHQUHDFKHG
Z 7KH ZKHHO QXWV RQ WKH GULYH ZKHHO PXVW EH UHWLJKWHQHG LQ DFFRUGDQFH ZLWK WKH
PDLQWHQDQFHLQWHUYDOVLQGLFDWHGLQWKHPDLQWHQDQFHFKHFNOLVWVHHSDJH 

Tightening the wheel nuts

Requirements
± 3UHSDUHWKHWUXFNIRUPDLQWHQDQFHDQGUHSDLUVVHHSDJH 
Tools and Material Required
± 7RUTXHZUHQFK

Procedure
‡ 3RVLWLRQWKHGULYHZKHHO  VRWKDWWKHZKHHOQXWV  FDQEHSXOOHGWKURXJK
WKHKROH  
‡ 7LJKWHQDOOWKHZKHHOQXWV  WKURXJKWKHKROH  LQWKHLPSDFWEXIIHUZLWKWKH
VRFNHWZUHQFK
7RGRWKLVWLJKWHQWKHZKHHOQXWVLQWKHSUHVFULEHGRUGHU
‡ )LUVWRIDOOWLJKWHQWR1P
‡ DQGWKHQWR1P
The wheel nuts have now been tightened.
(1


Downloaded from www.Manualslib.com manuals search engine
$$

 
$

XXX XX
XXX $
X
4
2
X
XXX


1
XXXXXXX

5
XXXX

3
XX

 XX/X
X
(1


Downloaded from www.Manualslib.com manuals search engine
 &KHFNLQJHOHFWULFDOIXVHV
Check fuses

Requirements
± 7UXFNSUHSDUHGIRUPDLQWHQDQFHDQGUHSDLUVVHHSDJH 
± )URQWFRYHUUHPRYHGVHHSDJH 
Procedure
‡ &KHFNWKHIXVHUDWLQJVDJDLQVWWKHWDEOHDQGUHSODFHLIQHFHVVDU\
The fuses are now checked.

     

,WHP 'HVFULSWLRQ 7RSURWHFW 5DWLQJ 1HZ


$ UDWLQJ
$
 ) 'ULYHOLIWPRWRU  
 ) 2YHUDOOFRQWUROFLUFXLWIXVH  
 ) %DWWHU\LQGLFDWRU  
 ) (OHFWULFPHFKDQLFDOFRPSRQHQWV  
 ) 6WHHUPRWRU o  
 ) 5DGLRGDWD o  
 6RPHUDWLQJVKDYHEHHQUHGXFHGLQWKHFXUUHQWVHULHV
(1


Downloaded from www.Manualslib.com manuals search engine
 5HVWRULQJWKHWUXFNWRVHUYLFHDIWHUPDLQWHQDQFHDQGUHSDLUV
Procedure
‡ 7KRURXJKO\FOHDQWKHWUXFNVHHSDJH 
‡ /XEULFDWHWKHWUXFNDFFRUGLQJWRWKHOXEULFDWLRQGLDJUDPVHHSDJH 
‡ &OHDQWKHEDWWHU\JUHDVHWKHWHUPLQDOVDQGFRQQHFWWKHEDWWHU\
‡ &KDUJHWKHEDWWHU\VHHSDJH 
‡ 6WDUWXSWKHWUXFNVHHSDJH 

(1


Downloaded from www.Manualslib.com manuals search engine
 'HFRPPLVVLRQLQJWKH,QGXVWULDO7UXFN
,IWKHWUXFNLVWREHRXWRIVHUYLFHIRUPRUHWKDQDPRQWKLWPXVWEHVWRUHGLQDIURVW
IUHHDQGGU\URRP$OOQHFHVVDU\PHDVXUHVPXVWEHWDNHQEHIRUHGXULQJDQGDIWHU
GHFRPPLVVLRQLQJDVGHVFULEHGKHUHDIWHU

:KHQWKHWUXFNLVRXWRIVHUYLFHLWPXVWEHMDFNHGXSVRWKDWDOOWKHZKHHOVDUHFOHDU
RIWKHJURXQG7KLVLVWKHRQO\ZD\RIHQVXULQJWKDWWKHZKHHOVDQGZKHHOEHDULQJV
DUHQRWGDPDJHG
Z -DFNXSWKHWUXFNVHHSDJH 

,IWKHWUXFNLVWREHRXWRIVHUYLFHIRUPRUHWKDQPRQWKVDJUHHIXUWKHUPHDVXUHVZLWK
WKHPDQXIDFWXUHU
VFXVWRPHUVHUYLFHGHSDUWPHQW

 3ULRUWRGHFRPPLVVLRQLQJ
Procedure
‡ 7KRURXJKO\FOHDQWKHWUXFNVHHSDJH 
‡ 3UHYHQWWKHWUXFNIURPUROOLQJDZD\DFFLGHQWDOO\
‡ &KHFNWKHK\GUDXOLFRLOOHYHODQGUHSOHQLVKLIQHFHVVDU\VHHSDJH 
‡ $SSO\DWKLQOD\HURIRLORUJUHDVHWRDQ\QRQSDLQWHGPHFKDQLFDOFRPSRQHQWV
‡ /XEULFDWHWKHWUXFNDFFRUGLQJWRWKHOXEULFDWLRQVFKHGXOHVHHSDJH 
‡ &KDUJHWKHEDWWHU\VHHSDJH 
‡ 'LVFRQQHFWWKHEDWWHU\FOHDQLWDQGJUHDVHWKHWHUPLQDOV
Z ,QDGGLWLRQIROORZWKHEDWWHU\PDQXIDFWXUHU¶VLQVWUXFWLRQV

 $FWLRQWREHWDNHQGXULQJGHFRPPLVVLRQLQJ

NOTE
)XOOGLVFKDUJHFDQGDPDJHWKHEDWWHU\
6HOIGLVFKDUJHFDQFDXVHWKHEDWWHU\WRIXOO\GLVFKDUJH)XOOGLVFKDUJHVKRUWHQVWKH
XVHIXOOLIHRIWKHEDWWHU\
X&KDUJHWKHEDWWHU\DWOHDVWHYHU\PRQWKV

Z &KDUJHWKHEDWWHU\VHHSDJH 
(1


Downloaded from www.Manualslib.com manuals search engine
 5HVWRULQJWKHWUXFNWRVHUYLFHDIWHUGHFRPPLVVLRQLQJ
Procedure
‡ 7KRURXJKO\FOHDQWKHWUXFNVHHSDJH 
‡ /XEULFDWHWKHWUXFNDFFRUGLQJWRWKHOXEULFDWLRQVFKHGXOHVHHSDJH 
‡ &OHDQWKHEDWWHU\JUHDVHWKHWHUPLQDOVFUHZVDQGFRQQHFWWKHEDWWHU\
‡ &KDUJHWKHEDWWHU\VHHSDJH 
‡ 6WDUWXSWKHWUXFNVHHSDJH 

(1


Downloaded from www.Manualslib.com manuals search engine
 6DIHW\WHVWVWREHSHUIRUPHGDWLQWHUYDOVDQGDIWHUXQXVXDO
LQFLGHQWV
7KHWUXFNPXVWEHLQVSHFWHGDWOHDVWDQQXDOO\ UHIHUWRQDWLRQDOUHJXODWLRQV RUDIWHU
DQ\ XQXVXDO HYHQW E\ D TXDOLILHG LQVSHFWRU  7KH PDQXIDFWXUHU RIIHUV D VDIHW\
LQVSHFWLRQ VHUYLFH ZKLFK LV SHUIRUPHG E\ SHUVRQQHO VSHFLILFDOO\ WUDLQHG IRU WKLV
SXUSRVH

$FRPSOHWHWHVWPXVWEHFDUULHGRXWRQWKHWHFKQLFDOFRQGLWLRQRIWKHWUXFNZLWKUHJDUG
WRVDIHW\7KHWUXFNPXVWDOVREHH[DPLQHGWKRURXJKO\IRUGDPDJH

7KH RSHUDWLQJ FRPSDQ\ LV UHVSRQVLEOH IRU HQVXULQJ WKDW IDXOWV DUH UHFWLILHG
LPPHGLDWHO\

 )LQDOGHFRPPLVVLRQLQJGLVSRVDO
Z )LQDO GHFRPPLVVLRQLQJ RU GLVSRVDO RI WKH WUXFN LQ PXVW EH SHUIRUPHG LQ
DFFRUGDQFH ZLWK WKH UHJXODWLRQV RI WKH FRXQWU\ RI XVH ,Q SDUWLFXODU UHJXODWLRQV
JRYHUQLQJ WKH GLVSRVDO RI EDWWHULHV FRQVXPDEOHV DQG HOHFWURQLF DQG HOHFWULFDO
V\VWHPVPXVWEHREVHUYHG

7KHWUXFNPXVWRQO\EHGLVDVVHPEOHGE\WUDLQHGSHUVRQQHOLQDFFRUGDQFHZLWKWKH
SURFHGXUHVDVVSHFLILHGE\WKHPDQXIDFWXUHU

 +XPDQYLEUDWLRQPHDVXUHPHQW
Z 9LEUDWLRQVWKDWDIIHFWWKHRSHUDWRURYHUWKHFRXUVHRIWKHGD\DUHNQRZQDVKXPDQ
YLEUDWLRQV ([FHVVLYH KXPDQ YLEUDWLRQV ZLOO FDXVH WKH RSHUDWRU ORQJ WHUP KHDOWK
SUREOHPV7KH(XURSHDQ(&9LEUDWLRQRSHUDWRUGLUHFWLYHKDVWKHUHIRUH
EHHQHVWDEOLVKHGWRSURWHFWRSHUDWRUV7RKHOSRSHUDWRUVWRDVVHVVWKHDSSOLFDWLRQ
VLWXDWLRQWKHPDQXIDFWXUHURIIHUVDVHUYLFHRIPHDVXULQJWKHVHKXPDQYLEUDWLRQV
(1


Downloaded from www.Manualslib.com manuals search engine
(1


Downloaded from www.Manualslib.com manuals search engine
* 0DLQWHQDQFHDQG,QVSHFWLRQ
:$51,1*

/DFNRIPDLQWHQDQFHFDQUHVXOWLQDFFLGHQWV
)DLOXUHWRSHUIRUPUHJXODUVHUYLFLQJFDQOHDGWRWUXFNIDLOXUHDQGSRVHVDSRWHQWLDO
KD]DUGWRSHUVRQQHODQGHTXLSPHQW
X7KRURXJKDQGH[SHUWVHUYLFLQJLVRQHRIWKHPRVWLPSRUWDQWUHTXLUHPHQWVIRUWKH
VDIHRSHUDWLRQRIWKHLQGXVWULDOWUXFN

7KH DSSOLFDWLRQ FRQGLWLRQV RI DQ LQGXVWULDO WUXFN KDYH D FRQVLGHUDEOH LPSDFW RQ
FRPSRQHQWZHDU7KHIROORZLQJVHUYLFHLQWHUYDOVDUHEDVHGRQVLQJOHVKLIWRSHUDWLRQ
XQGHU QRUPDO RSHUDWLQJ FRQGLWLRQV 7KH\ PXVW EH UHGXFHG DFFRUGLQJO\ LI WKH
HTXLSPHQWLVWREHXVHGLQFRQGLWLRQVRIH[WUHPHGXVWWHPSHUDWXUHIOXFWXDWLRQVRU
PXOWLSOHVKLIWV

NOTE

7R SUHYHQW GDPDJH GXH WR ZHDU WKH PDQXIDFWXUHU UHFRPPHQGV DQ RQVLWH
DSSOLFDWLRQDQDO\VLVWRDJUHHRQDSSURSULDWHVHUYLFHLQWHUYDOV

7KH IROORZLQJ PDLQWHQDQFH FKHFNOLVW OLVWV WKH DFWLYLWLHV WR EH SHUIRUPHG DQG WKH
UHVSHFWLYHLQWHUYDOVWREHREVHUYHG0DLQWHQDQFHLQWHUYDOVDUHGHILQHGDV

: (YHU\VHUYLFHKRXUVDWOHDVWZHHNO\
$ (YHU\VHUYLFHKRXUV
% (YHU\VHUYLFHKRXUVRUDWOHDVWDQQXDOO\
& (YHU\VHUYLFHKRXUVRUDWOHDVWDQQXDOO\
t 6WDQGDUGPDLQWHQDQFHLQWHUYDO
&ROGVWRUHPDLQWHQDQFHLQWHUYDO LQDGGLWLRQWRVWDQGDUGPDLQWHQDQFH
k
LQWHUYDO
Z : PDLQWHQDQFH LQWHUYDO RSHUDWLRQV VKRXOG EH SHUIRUPHG E\ WKH RSHUDWLQJ
FRPSDQ\
(1


Downloaded from www.Manualslib.com manuals search engine
 0DLQWHQDQFHFKHFNOLVW
 2ZQHU

 6WDQGDUGHTXLSPHQW

%UDNHV : $ % &
 7HVWWKHEUDNHV t

(OHFWULFV : $ % &
7HVWZDUQLQJDQGVDIHW\GHYLFHVLQDFFRUGDQFHZLWKRSHUDWLQJ
 t
LQVWUXFWLRQV
 7HVWWKHGLVSOD\VDQGFRQWUROV t
 7HVWWKHHPHUJHQF\GLVFRQQHFWVZLWFK t

3RZHUVXSSO\ : $ % &
 &KHFNEDWWHU\DQGEDWWHU\FRPSRQHQWV t
&KHFNEDWWHU\FDEOHFRQQHFWLRQVDUHVHFXUHFKHFNIRUGLUWDQG
 t
JUHDVHWHUPLQDOVLIQHFHVVDU\
&KHFNEDWWHU\FRQQHFWRUIRUGDPDJHWHVWLWDQGPDNHVXUHLWLV
 t
VHFXUH

'ULYLQJ : $ % &
 &KHFNZKHHOVIRUZHDUDQGGDPDJH t

&KDVVLVDQGVXSHUVWUXFWXUH : $ % &
 &KHFNGRRUVDQGRUFRYHUV t
 &KHFNODEHOVDUHOHJLEOHFRPSOHWHDQGSODXVLEOH t

+\GUPRYHPHQWV : $ % &
&KHFNWKHOXEULFDWLRQRIWKHORDGFKDLQVDQGOXEULFDWHWKHORDGFKDLQV
 t
LIQHFHVVDU\
 7HVWK\GUDXOLFV\VWHP t
 &KHFNK\GUDXOLFRLOOHYHODQGWRSXSLIQHFHVVDU\ t
 &KHFNIRUNVRUORDGKDQGOHUIRUZHDUDQGGDPDJH t

6WHHULQJ : $ % &
 &KHFNWKHWLOOHUUHWXUQIXQFWLRQ t
(1


Downloaded from www.Manualslib.com manuals search engine
 &XVWRPHU6HUYLFH

 6WDQGDUGHTXLSPHQW

%UDNHV : $ % &
 7HVWWKHEUDNHV t
 &KHFNWKHDLUJDSRIWKHPDJQHWLFEUDNH t

(OHFWULFV : $ % &
 &KHFNWKHFDEOHVDQGPRWRUPRXQWLQJDUHVHFXUH t
7HVWZDUQLQJDQGVDIHW\GHYLFHVLQDFFRUGDQFHZLWKRSHUDWLQJ
 t
LQVWUXFWLRQV
 7HVWWKHGLVSOD\VDQGFRQWUROV t
 7HVWWKHHPHUJHQF\GLVFRQQHFWVZLWFK t
 &KHFNFRQWDFWRUVDQGRUUHOD\V t
 &KHFNIXVHUDWLQJV t
 &DUU\RXWDFKDVVLVLQVXODWLRQUHVLVWDQFHWHVW t
&KHFNWKHFDUERQEUXVKHVUHSODFHLIQHFHVVDU\

1RWH
 t
:KHQUHSODFLQJWKHFDUERQEUXVKHVDSSO\FRPSUHVVHGDLUWRWKH
PRWRU
&KHFNHOHFWULFDOZLULQJIRUGDPDJH LQVXODWLRQGDPDJH
 FRQQHFWLRQV  t
0DNHVXUHFDEOHFRQQHFWLRQVDUHVHFXUH

3RZHUVXSSO\ : $ % &
 &KHFNDFLGGHQVLW\DFLGOHYHODQGEDWWHU\YROWDJH t
 &KHFNEDWWHU\DQGEDWWHU\FRPSRQHQWV t
&KHFNEDWWHU\FDEOHFRQQHFWLRQVDUHVHFXUHFKHFNIRUGLUWDQG
 t
JUHDVHWHUPLQDOVLIQHFHVVDU\
&KHFNEDWWHU\FRQQHFWRUIRUGDPDJHWHVWLWDQGPDNHVXUHLWLV
 t
VHFXUH

'ULYLQJ : $ % &
 &KHFNGULYHWUDLQPRXQWLQJVDQGEHDULQJV t
 &KHFNWUDQVPLVVLRQIRUQRLVHDQGOHDNDJH t
1RWH

5HSODFHWUDQVPLVVLRQRLODIWHUVHUYLFHKRXUV
&KHFNWKHZKHHOVIRUZHDUDQGGDPDJH0DNHVXUHWKH\DUHVHFXUH
 t
DQGFKHFNWKHDLUSUHVVXUHLIQHFHVVDU\
 &KHFNZKHHOVXVSHQVLRQDQGDWWDFKPHQW t
(1


Downloaded from www.Manualslib.com manuals search engine
&KDVVLVDQGVXSHUVWUXFWXUH : $ % &
 &KHFNFKDVVLVFRQQHFWLRQVDQGVFUHZFRQQHFWLRQVIRUGDPDJH t
 &KHFNGRRUVDQGRUFRYHUV t
 &KHFNODEHOVDUHOHJLEOHFRPSOHWHDQGSODXVLEOH t
 &KHFNPDVWPRXQWLQJEHDULQJV t
&KHFNSURWHFWLYHVFUHHQSDQHOSURWHFWLYHJULOOHLVSUHVHQWFKHFNIRU
 t
GDPDJHDQGPDNHVXUHLWLVVHFXUH

+\GUPRYHPHQWV : $ % &
7HVWK\GUDXOLFFRQWUROVDQGPDNHVXUHWKHLUODEHOVDUHOHJLEOH
 t
FRPSOHWHDQGSODXVLEOH
&KHFNF\OLQGHUVDQGSLVWRQURGVIRUGDPDJHDQGOHDNVDQGPDNH
 t
VXUHWKH\DUHVHFXUH
&KHFNVHWWLQJVDQGZHDUOHYHOVRIVOLGHSLHFHVDQGVWRSVDQGDGMXVW
 t
RUUHSODFHWKHVOLGHSLHFHVDVUHTXLUHG
 &KHFNORDGFKDLQVHWWLQJDQGWHQVLRQLIQHFHVVDU\ t
&KHFNWKHOXEULFDWLRQRIWKHORDGFKDLQVDQGOXEULFDWHWKHORDGFKDLQV
 t
LIQHFHVVDU\
&KHFNWKHORDGFKDLQIDVWHQHUVDQGFKHFNWKHFKDLQEROWVIRUZHDU
 t
DQGGDPDJH
&KHFNODWHUDOFOHDUDQFHRIWKHPDVWFRQQHFWLRQVDQGWKHIRUN
 t
FDUULDJH
9LVXDOO\LQVSHFWWKHPDVWUROOHUVDQGFKHFNWKHUXQQLQJVXUIDFHVIRU
 t
ZHDU
 5HSODFHK\GUDXOLFRLOILOWHUDQGEUHDWKHUILOWHU k t
 7HVWK\GUDXOLFV\VWHP t
&KHFNWKDWK\GUDXOLFSRUWVKRVHDQGSLSHOLQHVDUHVHFXUHFKHFNIRU
 t
OHDNVDQGGDPDJH
 7HVWHPHUJHQF\ORZHULQJV\VWHP t
 &KHFNK\GUDXOLFRLOOHYHODQGWRSXSLIQHFHVVDU\ t
 5HSODFHWKHK\GUDXOLFRLO k t
 7HVWWKHSUHVVXUHUHOLHIYDOYHDQGDGMXVWLIQHFHVVDU\ t
 &KHFNIRUNVRUORDGKDQGOHUIRUZHDUDQGGDPDJH t
 7HVWOLIWDQGORZHULQJVSHHGV t

$JUHHGSHUIRUPDQFH : $ % &
 'HPRQVWUDWLRQDIWHUPDLQWHQDQFH t
 /XEULFDWHWKHWUXFNDFFRUGLQJWRWKHOXEULFDWLRQVFKHGXOH t

6WHHULQJ : $ % &
 &KHFNWKHWLOOHUUHWXUQIXQFWLRQ t
(1


Downloaded from www.Manualslib.com manuals search engine
 2SWLRQDOHTXLSPHQW
6WDQGDUGRQERDUGFKDUJHU

&KDUJHU : $ % &
 &KHFNPDLQVSOXJDQGPDLQVFDEOH t
 7HVWWKHLPPRELOLVHURQWUXFNVZLWKDQRQERDUGFKDUJHU t
&DUU\RXWDSRWHQWLDOPHDVXUHPHQWRQWKHFKDVVLVZKLOHFKDUJLQJLV
 t
LQSURJUHVV
&KHFNWKHZLUHVDQGHOHFWULFDOFRQQHFWLRQVDUHVHFXUHDQGQRW
 t
GDPDJHG

(OHFWURO\WHFLUFXODWLRQ

3RZHUVXSSO\ : $ % &
 &KHFNKRVHFRQQHFWLRQVDQGWHVWWKHSXPS t
 5HSODFHDLUILOWHUZDGGLQJ t

$TXDPDWLN

3RZHUVXSSO\ : $ % &
7HVW$TXDPDWLNSOXJKRVHFRQQHFWLRQVDQGIORDWDQGFKHFNIRU
 t
OHDNV
 7HVWIORZLQGLFDWRUDQGFKHFNIRUOHDNV t

/RDGEDFNUHVW

+\GUPRYHPHQWV : $ % &
&KHFNWKHDWWDFKPHQWLVSURSHUO\VHFXUHGWRWKHWUXFNDQGFKHFNWKH
 t
ORDGEHDULQJFRPSRQHQWV

%DWWHU\UHILOOV\VWHP

3RZHUVXSSO\ : $ % &
 7HVWEDWWHU\UHILOOV\VWHPDQGFKHFNIRUOHDNV t

6KRFNVHQVRUGDWDUHFRUGHU

(OHFWULFV : $ % &
&KHFNVKRFNVHQVRUGDWDUHFRUGHUDUHVHFXUHDQGFKHFNIRU
 t
GDPDJH
(1


Downloaded from www.Manualslib.com manuals search engine
$FFHVVPRGXOH

(OHFWULFV : $ % &
7HVWWKHDFFHVVPRGXOHFKHFNIRUGDPDJHDQGPDNHVXUHLWLV
 t
VHFXUH

&ROGVWRUHDSSOLFDWLRQ

'ULYLQJ : $ % &
 5HSODFHWKHWUDQVPLVVLRQRLOLQWKHFROGVWRUHDSSOLFDWLRQ t

+\GUPRYHPHQWV : $ % &
1RWH
 ,QFROGVWRUHDSSOLFDWLRQVZHUHFRPPHQGUHSODFLQJWKHK\GUDXOLFRLO
HYHU\VHUYLFHKRXUVRURQFHD\HDU

,VVXHGRQ

(1


Downloaded from www.Manualslib.com manuals search engine
)RUHZRUG
1RWHVWRWKHRSHUDWLQJLQVWUXFWLRQV

7KH SUHVHQW 25,*,1$/ 23(5$7,1* ,16758&7,216 DUH GHVLJQHG WR SURYLGH


VXIILFLHQWLQVWUXFWLRQIRUWKHVDIHRSHUDWLRQRIWKHWUDFWLRQEDWWHU\7KHLQIRUPDWLRQLV
SUHVHQWHGLQDSUHFLVHDQGFOHDUPDQQHU7KHFKDSWHUVDUHDUUDQJHGE\OHWWHUDQGWKH
SDJHVDUHQXPEHUHGFRQWLQXRXVO\

7KH RSHUDWLQJ LQVWUXFWLRQV GHWDLO GLIIHUHQW EDWWHU\ YDULDQWV DQG WKHLU RSWLRQDO
HTXLSPHQW:KHQRSHUDWLQJDQGVHUYLFLQJWKHEDWWHU\PDNHVXUHWKDWWKHSDUWLFXODU
VHFWLRQDSSOLHVWR\RXUEDWWHU\PRGHO

2XU WUDFWLRQ EDWWHULHV DQG WKHLU RSWLRQDO HTXLSPHQW DUH VXEMHFW WR RQJRLQJ
GHYHORSPHQW:HUHVHUYHWKHULJKWWRDOWHUWKHGHVLJQIHDWXUHVDQGWHFKQLFDODVSHFWV
RIWKHHTXLSPHQW1RJXDUDQWHHRISDUWLFXODUIHDWXUHVRIWKHWUDFWLRQEDWWHU\VKRXOG
WKHUHIRUHEHDVVXPHGIURPWKHSUHVHQWRSHUDWLQJLQVWUXFWLRQV

6DIHW\QRWLFHVDQGWH[WPDUNXSV

6DIHW\ LQVWUXFWLRQV DQG LPSRUWDQW H[SODQDWLRQV DUH LQGLFDWHG E\ WKH IROORZLQJ
JUDSKLFV

'$1*(5

,QGLFDWHVDQH[WUHPHO\KD]DUGRXVVLWXDWLRQ)DLOXUHWRFRPSO\ZLWKWKLVLQVWUXFWLRQZLOO
UHVXOWLQVHYHUHLUUHSDUDEOHLQMXU\DQGHYHQGHDWK

:$51,1*

,QGLFDWHV DQ H[WUHPHO\ KD]DUGRXV VLWXDWLRQ )DLOXUH WR FRPSO\ ZLWK WKLV LQVWUXFWLRQ
PD\UHVXOWLQVHYHUHLUUHSDUDEOHLQMXU\DQGHYHQGHDWK

&$87,21

,QGLFDWHVDKD]DUGRXVVLWXDWLRQ)DLOXUHWRFRPSO\ZLWKWKLVLQVWUXFWLRQPD\UHVXOWLQ
VOLJKWWRPHGLXPLQMXU\

NOTE
,QGLFDWHV D PDWHULDO KD]DUG )DLOXUH WR FRPSO\ ZLWK WKLV LQVWUXFWLRQ PD\ UHVXOW LQ
PDWHULDOGDPDJH

Z 8VHGEHIRUHQRWLFHVDQGH[SODQDWLRQV

t ,QGLFDWHVVWDQGDUGHTXLSPHQW
o ,QGLFDWHVRSWLRQDOHTXLSPHQW
(1


Downloaded from www.Manualslib.com manuals search engine
&RS\ULJKW

&RS\ULJKWRIWKHVHRSHUDWLQJLQVWUXFWLRQVUHPDLQVZLWK-81*+(,15,&+$*

-XQJKHLQULFK$NWLHQJHVHOOVFKDIW

)ULHGULFK(EHUW'DPP
+DPEXUJ*HUPDQ\

7HO  

ZZZMXQJKHLQULFKFRP

(1


Downloaded from www.Manualslib.com manuals search engine
&RQWHQWV

$ 7UDFWLRQEDWWHU\  
 &RUUHFW8VHDQG$SSOLFDWLRQ 
 'DWDSODWH  
 6DIHW\,QVWUXFWLRQV:DUQLQJ,QGLFDWLRQVDQGRWKHU1RWHV  
 /HDGDFLGEDWWHULHVZLWKDUPRXUSODWHGFHOOVDQGOLTXLGHOHFWURO\WH 
 'HVFULSWLRQ 
 2SHUDWLRQ 
 6HUYLFLQJOHDGDFLGEDWWHULHVZLWKDUPRXUSODWHGFHOOV 
 3]9DQG3]9%6OHDGDFLGEDWWHULHVZLWKVHDOHGDUPRXUSODWHGFHOOV 
 'HVFULSWLRQ 
 2SHUDWLRQ 
 6HUYLFLQJ3]9DQG3]9%6OHDGDFLGEDWWHULHVZLWKVHDOHGDUPRXUSODWHG
FHOOV  
 $TXDPDWLNZDWHUUHSOHQLVKPHQWV\VWHP 
 :DWHUUHSOHQLVKPHQWV\VWHPGHVLJQ  
 )XQFWLRQDO'HVFULSWLRQ  
 $GGLQJZDWHU 
 :DWHUSUHVVXUH  
 )LOOLQJWLPH  
 :DWHUTXDOLW\ 
 %DWWHU\WXELQJ  
 2SHUDWLQJWHPSHUDWXUH  
 &OHDQLQJPHDVXUHV 
 6HUYLFHPRELOHYHKLFOH 
 (OHFWURO\WHFLUFXODWLRQ 
 )XQFWLRQDO'HVFULSWLRQ  
 &OHDQLQJEDWWHULHV 
 6WRULQJWKHEDWWHU\  
 7URXEOHVKRRWLQJ 
 'LVSRVDO 
(1


Downloaded from www.Manualslib.com manuals search engine
(1


Downloaded from www.Manualslib.com manuals search engine
$ 7UDFWLRQEDWWHU\
 &RUUHFW8VHDQG$SSOLFDWLRQ
Z 7KLV DSSHQGL[ GRHV QRW DSSO\ WR WUXFNV ZLWK OLWKLXPLRQ EDWWHULHV )XUWKHU
GRFXPHQWDWLRQ IRU OLWKLXPLRQ EDWWHULHV FDQ EH REWDLQHG IURP WKH VXSSOLHG
GRFXPHQWV

)DLOXUHWRREVHUYHWKHRSHUDWLQJLQVWUXFWLRQVFDUU\LQJRXWUHSDLUV ZLWKQRQRULJLQDO
VSDUHSDUWVWDPSHULQJZLWKWKHEDWWHU\RUXVLQJHOHFWURO\WHDGGLWLYHVZLOOLQYDOLGDWHWKH
ZDUUDQW\
2EVHUYH WKH LQVWUXFWLRQV IRU PDLQWDLQLQJ WKH VDIHW\ UDWLQJ GXULQJ RSHUDWLRQ IRU
EDWWHULHVLQDFFRUGDQFHZLWK([,DQG([,, VHHUHOHYDQWFHUWLILFDWLRQ 

 'DWDSODWH

 
 
 
 
 






 0RGHO EDWWHU\QDPH
 3URGXFWLRQZHHNSURGXFWLRQ\HDU
 6HULDOQXPEHU
 6XSSOLHUQXPEHU
 5DWHGYROWDJH
 &DSDFLW\
 1XPEHURIFHOOV
 :HLJKW
 3DUWQR
 $FLGTXDQWLW\
 0DQXIDFWXUHU
 0DQXIDFWXUHU
VORJR
(1

 &(PDUN IRUEDWWHULHVDERYH 9RQO\


Downloaded from www.Manualslib.com manuals search engine
 6DIHW\LQVWUXFWLRQVDQGZDUQLQJLQIRUPDWLRQ

(1


Downloaded from www.Manualslib.com manuals search engine
 6DIHW\,QVWUXFWLRQV:DUQLQJ,QGLFDWLRQVDQGRWKHU1RWHV

8VHGEDWWHULHVPXVWEHWUHDWHGDVKD]DUGRXVZDVWH

7KHVHEDWWHULHVDUHPDUNHGZLWKWKHUHF\FOLQJV\PERODQGWKHVLJQ
VKRZLQJDFURVVHGRXWUXEELVKELQDQGVKRXOGQRWEHGLVSRVHGRI
ZLWKRUGLQDU\KRXVHKROGZDVWH

%X\EDFNWHUPVDQGW\SHRIUHF\FOLQJDUHWREHDJUHHGZLWKWKH
PDQXIDFWXUHUDVGHVFULEHGLQ†RIWKHEDWWHU\OHJLVODWLRQ

'RQRWVPRNH

1RQDNHGIODPHVJORZLQJHPEHUVRUVSDUNVQHDUWKHEDWWHU\ILUH
DQGH[SORVLRQKD]DUG

$YRLGILUHDQGH[SORVLRQKD]DUGVDQGVKRUWFLUFXLWVGXHWR
RYHUKHDWLQJ

.HHSDZD\IURPQDNHGIODPHVDQGVWURQJKHDWVRXUFHV
$OZD\VZHDUSURWHFWLYHFORWKLQJ HJVDIHW\JRJJOHVDQGVDIHW\
JORYHV ZKHQZRUNLQJRQFHOOVDQGEDWWHULHV
$OZD\VZDVK\RXUKDQGVDIWHUFRPSOHWLQJWKHZRUN8VHRQO\
LQVXODWHGWRROV'RQRWPHFKDQLFDOO\PDFKLQHWKHEDWWHU\VWULNH
FUXVKFRPSUHVVQRWFKGHQWRUPRGLI\LWLQDQ\ZD\
+D]DUGRXVHOHFWULFYROWDJH7KHPHWDOSDUWVRIWKHEDWWHU\FHOOVDUH
SHUPDQHQWO\OLYH7KHUHIRUHGRQRWSODFHDQ\IRUHLJQREMHFWVRUWRROV
RQWKHEDWWHU\
2EVHUYHQDWLRQDOKHDOWKDQGVDIHW\UHJXODWLRQV

,IWKHPDWHULDOVOHDNGRQRWLQKDOHWKHIXPHV:HDUVDIHW\JORYHV

)ROORZWKHXVHULQVWUXFWLRQVDQGNHHSWKHPLQDYLVLEOHSRVLWLRQLQWKH
FKDUJLQJDUHD

:RUNRQWKHEDWWHULHVVKRXOGEHSHUIRUPHGRQO\DVLQVWUXFWHGE\
VSHFLDOLVWSHUVRQQHO
(1


Downloaded from www.Manualslib.com manuals search engine
 /HDGDFLGEDWWHULHVZLWKDUPRXUSODWHGFHOOVDQGOLTXLG
HOHFWURO\WH
 'HVFULSWLRQ
-XQJKHLQULFKWUDFWLRQEDWWHULHVDUHOHDGDFLGEDWWHULHVZLWKDUPRXUSODWHGFHOOVDQG
OLTXLGHOHFWURO\WH7KHQDPHVRIWKHWUDFWLRQEDWWHULHVDUH3]63]%3]6/LEDQG3]0

1DPH ([SODQDWLRQ
± /HDGDFLGEDWWHU\ZLWK6WDQGDUGDUPRXUSODWHGFHOOVDQGOLTXLG
3]6 HOHFWURO\WH
± %DWWHU\FHOOZLGWKPP
± /HDGDFLGEDWWHU\ZLWK%ULWLVK6WDQGDUGDUPRXUSODWHGFHOOV
3]% DQGOLTXLGHOHFWURO\WH
± %DWWHU\FHOOZLGWKPP
3]6/LE ± /HDGDFLGEDWWHU\ZLWK6WDQGDUGDUPRXUSODWHGFHOOVDQGOLTXLG
HOHFWURO\WH
± /HDGDFLGEDWWHU\ZLWKH[WHQGHGPDLQWHQDQFHLQWHUYDO
3]0
± %DWWHU\FHOOZLGWKPP

(OHFWURO\WH

7KHUDWHGGHQVLW\RIWKHHOHFWURO\WHDVVXPHVDWHPSHUDWXUHRIƒ&DQGWKHUDWHG
HOHFWURO\WH OHYHO LV IXOO\ FKDUJHG  +LJKHU WHPSHUDWXUHV ZLOO UHGXFH ORZHU
WHPSHUDWXUHVZLOOLQFUHDVHWKHHOHFWURO\WHGHQVLW\
7KHFRUUHVSRQGLQJDGMXVWPHQWIDFWRULV“ NJOSHU.H JHOHFWURO\WHGHQVLW\
 NJODW ƒ&FRUUHVSRQGVWRDGHQVLW\RI NJODW ƒ&

7KHHOHFWURO\WHPXVWFRPSO\ZLWKWKHSXULW\UHJXODWLRQVRI',13DUW

(1


Downloaded from www.Manualslib.com manuals search engine
 %DWWHU\QRPLQDOGDWD

 3URGXFW 7UDFWLRQEDWWHU\
 1RPLQDOYROWDJH  9[QXPEHURIFHOOV
 5DWHGFDSDFLW\& 6HHGDWDSODWH
 'LVFKDUJHFXUUHQW &K
 1RPLQDOHOHFWURO\WHGHQVLW\  NJO

 1RPLQDOWHPSHUDWXUH  ƒ&
 6\VWHPUDWHGHOHFWURO\WHOHYHO XSWR0D[HOHFWURO\WHOHYHOPDUNLQJ

/LPLWWHPSHUDWXUH  ƒ&
 5HDFKHGZLWKLQWKHILUVWF\FOHV
 +LJKHUWHPSHUDWXUHVVKRUWHQWKHXVHIXOOLIHORZHUWHPSHUDWXUHVUHGXFHWKH
DYDLODEOHFDSDFLW\
 1RWSHUPLVVLEOHDVRSHUDWLQJWHPSHUDWXUH
(1


Downloaded from www.Manualslib.com manuals search engine
 2SHUDWLRQ

 &RPPLVVLRQLQJXQILOOHGEDWWHULHV
Z 7KH RSHUDWLRQV UHTXLUHG PXVW EH FDUULHG RXW E\ WKH PDQXIDFWXUHU
V FXVWRPHU
VHUYLFH GHSDUWPHQW RU D FXVWRPHU VHUYLFH RUJDQLVDWLRQ DXWKRULVHG E\ WKH
PDQXIDFWXUHU

 &RPPLVVLRQLQJILOOHGDQGFKDUJHGEDWWHULHV

%DWWHU\FHOOFURVVVHFWLRQ 7RSYLHZRIDEDWWHU\FHOO

  
  

Checks and operations to be performed before starting daily work

Procedure
‡ 0DNHVXUHWKHEDWWHU\LVLQSK\VLFDOO\JRRGFRQGLWLRQ
‡ 0DNHVXUHWKHWHUPLQDOVDUHFRUUHFW SRVLWLYHWRSRVLWLYHDQGQHJDWLYHWRQHJDWLYH
DQGFKHFNWKDWFRQWDFWVRQWKHEDWWHU\WHUPLQDOFRQGXFWLQJV\VWHPDUHVHFXUH
‡ &KHFNWKH0WHUPLQDOVFUHZVRIWKHFRQGXFWRUVDQGFRQQHFWRUVDUHVHFXUHDQG
LIQHFHVVDU\WRUTXHWR “ 1P
‡ &KDUJHWKHEDWWHU\VHHSDJH 
‡ &KHFN WKH HOHFWURO\WH OHYHO RI HDFK EDWWHU\ FHOO DIWHU FKDUJLQJ DQG WRS XS LI
QHFHVVDU\
‡ 2SHQWKHSOXJ  
Z 7KHHOHFWURO\WHOHYHOVKRXOGQRWEHOHVVWKDQWKH0LQHOHFWURO\WHPDUNLQJ 
DQGPXVWQRWH[FHHGWKH0D[  PDUNLQJ
‡ ,I QHFHVVDU\ DGG HOHFWURO\WH ZLWK SXUH ZDWHU XS WR WKH 0D[ HOHFWURO\WH OHYHO
PDUNLQJ  VHHSDJH 
‡ &ORVHWKHSOXJ  
The test is now complete.
(1


Downloaded from www.Manualslib.com manuals search engine
 'LVFKDUJLQJWKHEDWWHU\
Z 7RDFKLHYHDQRSWLPXPXVHIXOOLIHDYRLGRSHUDWLRQDOGLVFKDUJHRIPRUHWKDQRI
QRPLQDO FDSDFLW\ IXOO GLVFKDUJH  7KLV FRUUHVSRQGV WR D PLQLPXP HOHFWURO\WH
GHQVLW\RINJODWWKHHQGRIWKHGLVFKDUJH
)XOO\RUSDUWLDOO\GLVFKDUJHGEDWWHULHVPXVWEHUHFKDUJHGLPPHGLDWHO\DQGQRWOHIW
XQDWWHQGHG

 &KDUJLQJWKHEDWWHU\

:$51,1*

7KHJDVHVSURGXFHGGXULQJFKDUJLQJFDQFDXVHH[SORVLRQV
7KH EDWWHU\ JLYHV RII D PL[WXUH RI R[\JHQ DQG K\GURJHQ HOHFWURO\WLF JDV  GXULQJ
FKDUJLQJ*DVVLQJLVDFKHPLFDOSURFHVV7KLVJDVPL[WXUHLVKLJKO\H[SORVLYHDQG
PXVWQRWEHLJQLWHG
X$OZD\VGLVFRQQHFWWKHFKDUJHUDQGWUXFNEHIRUHFRQQHFWLQJRUGLVFRQQHFWLQJWKH
FKDUJHUDQGEDWWHU\
X7KHFKDUJHUPXVWEHDGDSWHGWRWKHEDWWHU\LQWHUPVRIYROWDJHFKDUJHFDSDFLW\
DQGEDWWHU\WHFKQRORJ\
X%HIRUHFKDUJLQJFKHFNDOOFDEOHVDQGSOXJFRQQHFWLRQVIRUYLVLEOHVLJQVRIGDPDJH
X9HQWLODWHWKHURRPLQZKLFKWKHWUXFNLVEHLQJFKDUJHG
X%DWWHU\ FHOO VXUIDFHV PXVW UHPDLQ H[SRVHG GXULQJ FKDUJLQJ LQ RUGHU WR HQVXUH
VXIILFLHQW YHQWLODWLRQ VHH WUXFN RSHUDWLQJ LQVWUXFWLRQV FKDSWHU ' &KDUJLQJ WKH
%DWWHU\
X'RQRWVPRNHDQGDYRLGQDNHGIODPHVZKHQKDQGOLQJEDWWHULHV
X:KHUHYHUDQLQGXVWULDOWUXFNLVSDUNHGIRUFKDUJLQJWKHUHPXVWEHQRLQIODPPDEOH
PDWHULDORUFRQVXPDEOHVFDSDEOHRIFUHDWLQJVSDUNVZLWKLQDPLQLPXPGLVWDQFHRI
PPIURPWKHWUXFN
X)LUHSURWHFWLRQHTXLSPHQWPXVWEHDYDLODEOH
X'RQRWSODFHDQ\PHWDOOLFREMHFWVRQWKHEDWWHU\
X$OZD\V IROORZ WKH VDIHW\ UHJXODWLRQV RI WKH EDWWHU\ DQG FKDUJHU VWDWLRQ
PDQXIDFWXUHUV

NOTE

7KH EDWWHU\ PXVW RQO\ EH FKDUJHG ZLWK '& FXUUHQW $OO FKDUJLQJ SURFHGXUHV LQ
DFFRUGDQFHZLWK',1DQG',1DUHSHUPLVVLEOH
(1


Downloaded from www.Manualslib.com manuals search engine
Z 7KH HOHFWURO\WH WHPSHUDWXUH ULVHV E\ DSSUR[ ƒ& GXULQJ FKDUJLQJ  &KDUJLQJ
VKRXOGWKHUHIRUHRQO\EHJLQZKHQWKHHOHFWURO\WHWHPSHUDWXUHLVEHORZƒ& 7KH
HOHFWURO\WH WHPSHUDWXUH RI EDWWHULHV PXVW EH DW OHDVW ƒ& EHIRUH FKDUJLQJ
2WKHUZLVH WKH EDWWHU\ ZLOO QRW FKDUJH FRUUHFWO\  %HORZ ƒ& WKH EDWWHU\ LV
LQVXIILFLHQWO\FKDUJHGZLWKVWDQGDUGFKDUJLQJV\VWHPV
Charging the battery

Requirements
± 3HUPLVVLEOHHOHFWURO\WHWHPSHUDWXUHƒ&WRƒ& 

Procedure
‡ 2SHQRUWDNHRIIWKHWUD\OLGRUFRYHUVIURPWKHEDWWHU\FRPSDUWPHQW
Z 'HYLDWLRQVDUHRXWOLQHGLQWKHWUXFN
VRSHUDWLQJLQVWUXFWLRQV7KHSOXJVUHPDLQRQ
WKHFHOOVRUUHPDLQFORVHG
‡ &RQQHFWWKHEDWWHU\WRWKHVZLWFKHGRIIFKDUJHUHQVXULQJWKHWHUPLQDOVDUHFRQQHFW
SRVLWLYHWRSRVLWLYHDQGQHJDWLYHWRQHJDWLYH 
‡ 6ZLWFKRQWKHFKDUJHU
The battery is charged.
Z Charging is considered to be complete when the electrolyte density and battery
voltage remain constant for more than 2 hours.

&RPSHQVDWLRQFKDUJLQJ

&RPSHQVDWLRQFKDUJLQJLVXVHGWRHQVXUHWKHXVHIXOOLIHDQGPDLQWDLQFDSDFLW\DIWHU
IXOO GLVFKDUJH DQG UHSHDWHG LQVXIILFLHQW FKDUJLQJ 7KH PD[LPXP FRPSHQVDWLRQ
FKDUJHFXUUHQWLV$$KUDWHGFDSDFLW\

Z &RPSHQVDWLRQFKDUJLQJVKRXOGEHFDUULHGRXWZHHNO\

7ULFNOHFKDUJLQJ

%DWWHU\ WULFNOH FKDUJLQJ LV SDUWLDO FKDUJLQJ WKDW H[WHQGV WKH GDLO\ DSSOLFDWLRQ WLPH
+LJKHUDYHUDJHWHPSHUDWXUHVRFFXUGXULQJWULFNOHFKDUJLQJZKLFKUHGXFHWKHXVHIXO
OLIHRIWKHEDWWHULHV
Z 7ULFNOHFKDUJHVVKRXOGRQO\EHSHUIRUPHGZKHQWKHFKDUJHOHYHOLVEHORZ8VH
UHSODFHPHQWEDWWHULHVLQVWHDGRIUHJXODUWULFNOHFKDUJLQJ (1


Downloaded from www.Manualslib.com manuals search engine
 6HUYLFLQJOHDGDFLGEDWWHULHVZLWKDUPRXUSODWHGFHOOV

 4XDOLW\RI:DWHUIRU$GGLQJ(OHFWURO\WH
Z 7KH TXDOLW\ RI WKH ZDWHU XVHG WR DGG HOHFWURO\WH PXVW FRUUHVSRQG WR SXULILHG RU
GLVWLOOHG ZDWHU 3XULILHG ZDWHU FDQ EH SURGXFHG WKURXJK GLVWLOODWLRQ RU LRQ
H[FKDQJHUVDQGLVWKHQVXLWDEOHIRUWKHSURGXFWLRQRIHOHFWURO\WH

 'DLO\

%DWWHU\FHOOFURVVVHFWLRQ 7RSYLHZRIDEDWWHU\FHOO

  
  

± &KDUJHWKHEDWWHU\DIWHUHDFKGLVFKDUJH
± $IWHU FKDUJLQJ FKHFN WKH HOHFWURO\WH OHYHO RI HDFK EDWWHU\ FHOO DQG UHSOHQLVK DV
UHTXLUHG
± 2SHQWKHSOXJ  
± ,IQHFHVVDU\DGGHOHFWURO\WHZLWKSXUHZDWHUXSWRWKH0D[HOHFWURO\WHOHYHO
PDUNLQJ  
± &ORVHWKHSOXJ  
Z 7KHHOHFWURO\WHOHYHOVKRXOGQRWEHOHVVWKDQWKH0LQHOHFWURO\WHPDUNLQJ  DQG
PXVWQRWH[FHHGWKH0D[  PDUNLQJ
(1


Downloaded from www.Manualslib.com manuals search engine
 :HHNO\
± $IWHUUHFKDUJLQJFDUU\RXWDYLVXDOLQVSHFWLRQIRUGLUWDQGSK\VLFDOGDPDJH
± ,I WKH EDWWHU\ LV FKDUJHG UHJXODUO\ DFFRUGLQJ WR WKH ,8 FKDUDFWHULVWLF FDUU\ RXW D
FRPSHQVDWLRQFKDUJH

 0RQWKO\
± 7RZDUGVWKHHQGRIWKHFKDUJLQJSURFHVVPHDVXUHDQGUHFRUGWKHYROWDJHVRIDOO
WKHFHOOVZLWKWKHFKDUJHUVZLWFKHGRQ
± $IWHU FKDUJLQJ PHDVXUH DQG UHFRUG WKH HOHFWURO\WH GHQVLW\ DQG WKH HOHFWURO\WH
WHPSHUDWXUHLQDOOWKHFHOOV
± &RPSDUHWKHUHVXOWVZLWKWKHSUHYLRXVRQHV
Z ,I \RX ILQG VLJQLILFDQW GLIIHUHQFHV FRPSDUHG ZLWK WKH SUHYLRXV PHDVXUHPHQWV RU
GLIIHUHQFHV EHWZHHQ WKH FHOOV FRQWDFW WKH PDQXIDFWXUHU
V FXVWRPHU VHUYLFH
GHSDUWPHQW

 $QQXDOO\
± 0HDVXUHWKHLQVXODWLRQUHVLVWDQFHRIWKHWUXFNLQDFFRUGDQFHZLWK(1
± 0HDVXUHWKHLQVXODWLRQUHVLVWDQFHRIWKHEDWWHU\LQDFFRUGDQFHZLWK',1(1
Z ,QDFFRUGDQFHZLWK',1(1WKHEDWWHU\LQVXODWLRQUHVLVWDQFHVKRXOGQRWEH
OHVVWKDQ ȍSHUYROWRIUDWHGYROWDJH

(1


Downloaded from www.Manualslib.com manuals search engine
 3]9DQG3]9%6OHDGDFLGEDWWHULHVZLWKVHDOHGDUPRXU
SODWHGFHOOV
 'HVFULSWLRQ
3]9EDWWHULHVDUHVHDOHGEDWWHULHVZLWKIL[HGHOHFWURO\WHVWRZKLFKQRZDWHUFDQEH
DGGHGRYHUWKHHQWLUHOLIHVSDQRIWKHEDWWHU\5HOLHIYDOYHVDUHXVHGDVSOXJVZKLFK
DUHGHVWUR\HGZKHQRSHQHG'XULQJRSHUDWLRQWKHVDPHVDIHW\UHTXLUHPHQWVDSSO\WR
WKH VHDOHG EDWWHULHV DVIRU EDWWHULHV ZLWK OLTXLG HOHFWURO\WH 7KLV LVWR DYRLGHOHFWULF
VKRFNH[SORVLRQRIWKHHOHFWURO\WHFKDUJLQJJDVHVRUKD]DUGRXVHOHFWURO\WHEXUQVLI
WKHFHOOYHVVHOVDUHGHVWUR\HG

Z 3]9EDWWHULHVDUHORZJDVVLQJEXWQRWJDVVLQJIUHH

(OHFWURO\WH

7KHHOHFWURO\WHLVVXOSKXULFDFLGZKLFKLVIL[HGLQJHO7KHGHQVLW\RIWKHHOHFWURO\WH
FDQQRWEHPHDVXUHG

1DPH ([SODQDWLRQ
± /HDGDFLGEDWWHU\ZLWK6WDQGDUGFORVHGDUPRXUSODWHGFHOOV
3]9 DQGHOHFWURO\WHLQJHOFRPSRXQG
± %DWWHU\FHOOZLGWKPP
± /HDGDFLGEDWWHU\ZLWK%ULWLVK6WDQGDUGFORVHGDUPRXUSODWHG
3]9%6 FHOOVDQGHOHFWURO\WHLQJHOFRPSRXQG
± %DWWHU\FHOOZLGWKPP

 %DWWHU\QRPLQDOGDWD

 3URGXFW 7UDFWLRQEDWWHU\
 1RPLQDOYROWDJH  9[QXPEHURIFHOOV
 5DWHGFDSDFLW\& 6HHGDWDSODWH
 'LVFKDUJHFXUUHQW &K
 5DWHGWHPSHUDWXUH ƒ&

/LPLWWHPSHUDWXUH ƒ&QRWSHUPLVVLEOHDVRSHUDWLQJ
WHPSHUDWXUH
 5DWHGGHQVLW\RIWKHHOHFWURO\WH &DQQRWEHPHDVXUHG
 6\VWHPUDWHGHOHFWURO\WHOHYHO &DQQRWEHPHDVXUHG
 +LJKHUWHPSHUDWXUHVVKRUWHQWKHXVHIXOOLIHORZHUWHPSHUDWXUHVUHGXFHWKH
DYDLODEOHFDSDFLW\
(1


Downloaded from www.Manualslib.com manuals search engine
 2SHUDWLRQ

 &RPPLVVLRQLQJ
Checks and operations to be performed before starting daily work
Procedure
‡ 0DNHVXUHWKHEDWWHU\LVLQSK\VLFDOO\JRRGFRQGLWLRQ
‡ 0DNHVXUHWKHWHUPLQDOVDUHFRUUHFW SRVLWLYHWRSRVLWLYHDQGQHJDWLYHWRQHJDWLYH
DQGFKHFNWKDWFRQWDFWVRQWKHEDWWHU\WHUPLQDOFRQGXFWLQJV\VWHPDUHVHFXUH
‡ &KHFNWKH0WHUPLQDOVFUHZVRIWKHFRQGXFWRUVDQGFRQQHFWRUVDUHVHFXUHDQG
LIQHFHVVDU\WRUTXHWR “ 1P
‡ &KDUJHWKHEDWWHU\VHHSDJH 
The test is now complete.

 'LVFKDUJLQJWKHEDWWHU\
Z 7RDFKLHYHDQRSWLPXPXVHIXOOLIHDYRLGRSHUDWLRQDOGLVFKDUJHVRIPRUHWKDQ
RIQRPLQDOFDSDFLW\
Z ,IWKHEDWWHU\LVGLVFKDUJHGGXULQJRSHUDWLRQE\PRUHWKDQRIUDWHGFDSDFLW\WKH
XVHIXO OLIH RI WKH EDWWHU\ ZLOO UHGXFH VLJQLILFDQWO\ )XOO\ RU SDUWLDOO\ GLVFKDUJHG
EDWWHULHVPXVWEHUHFKDUJHGLPPHGLDWHO\DQGQRWOHIWXQDWWHQGHG

 &KDUJLQJWKHEDWWHU\

:$51,1*
7KHJDVHVSURGXFHGGXULQJFKDUJLQJFDQFDXVHH[SORVLRQV
7KH EDWWHU\ JLYHV RII D PL[WXUH RI R[\JHQ DQG K\GURJHQ HOHFWURO\WLF JDV  GXULQJ
FKDUJLQJ*DVVLQJLVDFKHPLFDOSURFHVV7KLVJDVPL[WXUHLVKLJKO\H[SORVLYHDQG
PXVWQRWEHLJQLWHG
X$OZD\VGLVFRQQHFWWKHFKDUJHUDQGWUXFNEHIRUHFRQQHFWLQJRUGLVFRQQHFWLQJWKH
FKDUJHUDQGEDWWHU\
X7KHFKDUJHUPXVWEHDGDSWHGWRWKHEDWWHU\LQWHUPVRIYROWDJHFKDUJHFDSDFLW\
DQGEDWWHU\WHFKQRORJ\
X%HIRUHFKDUJLQJFKHFNDOOFDEOHVDQGSOXJFRQQHFWLRQVIRUYLVLEOHVLJQVRIGDPDJH
X9HQWLODWHWKHURRPLQZKLFKWKHWUXFNLVEHLQJFKDUJHG
X%DWWHU\ FHOO VXUIDFHV PXVW UHPDLQ H[SRVHG GXULQJ FKDUJLQJ LQ RUGHU WR HQVXUH
VXIILFLHQW YHQWLODWLRQ VHH WUXFN RSHUDWLQJ LQVWUXFWLRQV FKDSWHU ' &KDUJLQJ WKH
%DWWHU\
X'RQRWVPRNHDQGDYRLGQDNHGIODPHVZKHQKDQGOLQJEDWWHULHV
X:KHUHYHUDQLQGXVWULDOWUXFNLVSDUNHGIRUFKDUJLQJWKHUHPXVWEHQRLQIODPPDEOH
PDWHULDORUFRQVXPDEOHVFDSDEOHRIFUHDWLQJVSDUNVZLWKLQDPLQLPXPGLVWDQFHRI
PPIURPWKHWUXFN
X)LUHSURWHFWLRQHTXLSPHQWPXVWEHDYDLODEOH
X'RQRWSODFHDQ\PHWDOOLFREMHFWVRQWKHEDWWHU\
X$OZD\V IROORZ WKH VDIHW\ UHJXODWLRQV RI WKH EDWWHU\ DQG FKDUJHU VWDWLRQ
PDQXIDFWXUHUV
(1


Downloaded from www.Manualslib.com manuals search engine
NOTE

&KDUJLQJWKHEDWWHU\LQFRUUHFWO\FDQUHVXOWLQPDWHULDOGDPDJH
,QFRUUHFWEDWWHU\FKDUJLQJFDQUHVXOWLQRYHUORDGLQJRIWKHHOHFWULFZLUHVDQGFRQWDFWV
KD]DUGRXVJDVIRUPDWLRQDQGHOHFWURO\WHOHDNDJHIURPWKHEDWWHU\FHOO
X$OZD\VFKDUJHWKHEDWWHU\ZLWK'&FXUUHQW
X$OO',1FKDUJLQJSURFHGXUHVDUHSHUPLWWHGLQWKHIRUPDWDSSURYHGE\WKH
PDQXIDFWXUHU
X$OZD\VFRQQHFWWKHEDWWHU\WRDFKDUJHUWKDWLVDSSURSULDWHWRWKHVL]HDQGW\SHRI
WKHEDWWHU\
X,I QHFHVVDU\ KDYH WKH FKDUJHU FKHFNHG E\ WKH PDQXIDFWXUHU
V FXVWRPHU VHUYLFH
GHSDUWPHQWIRUVXLWDELOLW\
X'RQRWH[FHHGWKHOLPLWFXUHQWVLQDFFRUGDQFHZLWK',1(1LQWKHJDVVLQJ
DUHD
(1


Downloaded from www.Manualslib.com manuals search engine
Charging the battery

Requirements
± (OHFWURO\WHWHPSHUDWXUHEHWZHHQƒ&DQGƒ&
Procedure
‡ 2SHQRUWDNHRIIWKHWUD\OLGRUFRYHUVIURPWKHEDWWHU\FRPSDUWPHQW
‡ &RQQHFWWKHEDWWHU\WRWKHVZLWFKHGRIIFKDUJHUHQVXULQJWKHWHUPLQDOVDUHFRQQHFW
SRVLWLYHWRSRVLWLYHDQGQHJDWLYHWRQHJDWLYH 
‡ 6ZLWFKRQWKHFKDUJHU
Z 7KH HOHFWURO\WH WHPSHUDWXUH ULVHV E\ DSSUR[ ƒ& GXULQJ FKDUJLQJ  ,I WKH
WHPSHUDWXUHVDUHSHUPDQHQWO\KLJKHUWKDQƒ&RUORZHUWKDQƒ&DWHPSHUDWXUH
GHSHQGHQW FRQVWDQW YROWDJH FRQWURO RI WKH FKDUJHU LV UHTXLUHG  7KH DGMXVWPHQW
IDFWRUPXVWEHDSSOLHGZLWK9&SHUƒ&
The battery is charged.

Z Charging is considered to be complete when the electrolyte density and battery


voltage remain constant for more than 2 hours.

&RPSHQVDWLRQFKDUJLQJ

&RPSHQVDWLRQFKDUJLQJLVXVHGWRHQVXUHWKHXVHIXOOLIHDQGPDLQWDLQFDSDFLW\DIWHU
IXOOGLVFKDUJHDQGUHSHDWHGLQVXIILFLHQWFKDUJLQJ
Z &RPSHQVDWLRQFKDUJLQJVKRXOGEHFDUULHGRXWZHHNO\

7ULFNOHFKDUJLQJ

%DWWHU\ WULFNOH FKDUJLQJ LV SDUWLDO FKDUJLQJ WKDW H[WHQGV WKH GDLO\ DSSOLFDWLRQ WLPH
+LJKHU DYHUDJH WHPSHUDWXUHV RFFXU GXULQJ WULFNOH FKDUJLQJ ZKLFK FDQ UHGXFH WKH
XVHIXOOLIHRIWKHEDWWHULHV
Z 7ULFNOH FKDUJHV VKRXOG RQO\ EH SHUIRUPHG ZKHQ WKH FKDUJH OHYHO LV EHORZ 
8VHUHSODFHPHQWEDWWHULHVLQVWHDGRIUHJXODUWULFNOHFKDUJLQJ
Z $YRLGWULFNOHFKDUJLQJZLWK3]9EDWWHULHV

(1


Downloaded from www.Manualslib.com manuals search engine
 6HUYLFLQJ3]9DQG3]9%6OHDGDFLGEDWWHULHVZLWKVHDOHGDUPRXU
SODWHGFHOOV
Z 'RQRWDGGZDWHU

 'DLO\
± &KDUJHWKHEDWWHU\DIWHUHDFKGLVFKDUJH

 :HHNO\
± 9LVXDOO\LQVSHFWIRUGLUWDQGSK\VLFDOGDPDJH

 (YHU\WKUHHPRQWKV
± 0HDVXUHDQGUHFRUGWKHRYHUDOOYROWDJH
± 0HDVXUHDQGUHFRUGWKHLQGLYLGXDOYROWDJHV
± &RPSDUHWKHUHVXOWVZLWKWKHSUHYLRXVRQHV
Z &DUU\RXWWKHPHDVXUHPHQWVDIWHUIXOOFKDUJLQJDQGVXEVHTXHQWUHVWLQJIRUDWOHDVW
KRXUV
Z ,I \RX ILQG VLJQLILFDQW GLIIHUHQFHV FRPSDUHG ZLWK WKH SUHYLRXV PHDVXUHPHQWV RU
GLIIHUHQFHV EHWZHHQ WKH FHOOV FRQWDFW WKH PDQXIDFWXUHU
V FXVWRPHU VHUYLFH
GHSDUWPHQW

 $QQXDOO\
± 0HDVXUHWKHLQVXODWLRQUHVLVWDQFHRIWKHWUXFNLQDFFRUGDQFHZLWK(1
± 0HDVXUHWKHLQVXODWLRQUHVLVWDQFHRIWKHEDWWHU\LQDFFRUGDQFHZLWK',1(1
Z ,QDFFRUGDQFHZLWK',1(1WKHEDWWHU\LQVXODWLRQUHVLVWDQFHVKRXOGQRWEH
OHVVWKDQ ȍSHUYROWRIUDWHGYROWDJH
(1


Downloaded from www.Manualslib.com manuals search engine
 $TXDPDWLNZDWHUUHSOHQLVKPHQWV\VWHP
 :DWHUUHSOHQLVKPHQWV\VWHPGHVLJQ







!P 




 

 :DWHUFRQWDLQHU
 7DSFRQQHFWLRQZLWKEDOOFRFN
 )ORZLQGLFDWRU
 6KXWRIIFRFN
 /RFNLQJFRXSOLQJ
 %DWWHU\ORFNFRQQHFWRU

(1


Downloaded from www.Manualslib.com manuals search engine
 )XQFWLRQDO'HVFULSWLRQ
7KH $TXDPDWLNZDWHU UHSOHQLVKPHQWV\VWHP LV XVHGWR DGMXVWWKH UDWHG HOHFWURO\WH
OHYHODXWRPDWLFDOO\RQWUDFWLRQEDWWHULHVIRULQGXVWULDOWUXFNV

7KH EDWWHU\ FHOOV DUH LQWHUFRQQHFWHG WKURXJK KRVHV DQG DUH DWWDFKHG WR WKH ZDWHU
VXSSO\ HJZDWHUFRQWDLQHU WKURXJKDSOXJFRQQHFWLRQ:KHQWKHVKXWRIIFRFNLV
RSHQHGDOOWKHFHOOVDUHILOOHGZLWKZDWHU7KH$TXDPDWLNSOXJFRQWUROVWKHDPRXQWRI
ZDWHUUHTXLUHGDQGDWWKHUHOHYDQWZDWHUSUHVVXUHVHQVXUHVWKHZDWHUVXSSO\LVVKXW
RIIDQGWKHYDOYHLVFORVHGVHFXUHO\

7KHSOXJV\VWHPVKDYHDQRSWLFDOOHYHOLQGLFDWRUDGLDJQRVWLFSRUWWRPHDVXUHWKH
WHPSHUDWXUHDQGHOHFWURO\WHGHQVLW\DQGDGHJDVVLQJSRUW

 $GGLQJZDWHU
:DWHUVKRXOGEHDGGHGWRWKHEDWWHULHVMXVWEHIRUHWKHEDWWHU\LVIXOO\FKDUJHG7KLV
HQVXUHVWKDWWKHDPRXQWRIZDWHUDGGHGLVPL[HGZLWKWKHHOHFWURO\WH

 :DWHUSUHVVXUH
7KHZDWHUUHSOHQLVKPHQWV\VWHPPXVWEHRSHUDWHGZLWKDZDWHUSUHVVXUHLQWKHZDWHU
OLQH RI  EDU   EDU $Q\ GHYLDWLRQV IURP WKH SHUPLVVLEOH SUHVVXUH UDQJHV ZLOO
DIIHFWWKHRSHUDWLRQRIWKHV\VWHPV

:DWHUGURS

$VVHPEO\KHLJKWDERYHEDWWHU\VXUIDFHLVEHWZHHQ P
 PFRUUHVSRQGVWR EDU

3UHVVXUHZDWHU

7KHSUHVVXUHUHJXODWLQJYDOYHLVDGMXVWHGWRVXLWWKHV\VWHPDQGPXVWOLHEHWZHHQ
EDU
(1


Downloaded from www.Manualslib.com manuals search engine
 )LOOLQJWLPH
7KHILOOLQJWLPHIRUDEDWWHU\GHSHQGVRQWKHHOHFWURO\WHOHYHOWKHDPELHQWWHPSHUDWXUH
DQG WKH ILOOLQJ SUHVVXUH )LOOLQJ HQGV DXWRPDWLFDOO\ 7KH ZDWHU VXSSO\ OLQH PXVW EH
GLVFRQQHFWHGIURPWKHEDWWHU\ZKHQWKHZDWHUKDVEHHQILOOHG

 :DWHUTXDOLW\
Z 7KHTXDOLW\RIWKHZDWHUXVHGWRILOOXSHOHFWURO\WHPXVWFRUUHVSRQGWRSXULILHGRU
GLVWLOOHG ZDWHU 3XULILHG ZDWHU FDQ EH SURGXFHG WKURXJK GLVWLOODWLRQ RU LRQ
H[FKDQJHUVDQGLVWKHQVXLWDEOHIRUWKHSURGXFWLRQRIHOHFWURO\WH

 %DWWHU\WXELQJ
7KHWXELQJRIWKHLQGLYLGXDOSOXJVLVLQDFFRUGDQFHZLWKWKHH[LVWLQJHOHFWULFFLUFXLW1R
FKDQJHVVKRXOGEHPDGH

 2SHUDWLQJWHPSHUDWXUH
%DWWHULHVZLWKDXWRPDWLFZDWHUUHSOHQLVKPHQWV\VWHPVVKRXOGRQO\EHVWRUHGLQURRPV
ZLWKWHPSHUDWXUHV!ƒ&DVRWKHUZLVHWKHV\VWHPVFRXOGIUHH]H

 &OHDQLQJPHDVXUHV
7KHSOXJV\VWHPVPXVWRQO\EHFOHDQHGZLWKSXULILHGZDWHULQDFFRUGDQFHZLWK',1
1RSDUWVRIWKHSOXJVPXVWFRPHLQWRFRQWDFWZLWKVROYHQWEDVHGPDWHULDOV
RUVRDS

 6HUYLFHPRELOHYHKLFOH
0RELOH ZDWHU ILOOLQJ YHKLFOH ZLWK SXPS DQG ILOOLQJ JXQ WR ILOO LQGLYLGXDO FHOOV 7KH
LPPHUVLRQ SXPS LQ WKH FRQWDLQHU JHQHUDWHV WKH QHFHVVDU\ ILOOLQJ SUHVVXUH 7KH
VHUYLFHPRELOHPXVWEHDWH[DFWO\WKHVDPHKHLJKWDVWKHEDWWHU\EDVH

(1


Downloaded from www.Manualslib.com manuals search engine
 (OHFWURO\WHFLUFXODWLRQ
 )XQFWLRQDO'HVFULSWLRQ
(OHFWURO\WHFLUFXODWLRQHQVXUHVWKHVXSSO\RIDLUGXULQJFKDUJLQJWRPL[WKHHOHFWURO\WH
WKHUHE\SUHYHQWLQJDQ\DFLGOD\HUVKRUWHQLQJWKHFKDUJHWLPH FKDUJHIDFWRUDSSUR[
  DQG UHGXFLQJ WKH IRUPDWLRQ RI JDV GXULQJ FKDUJLQJ 7KH FKDUJHU PXVW EH
VXLWDEOHIRUWKHEDWWHU\DQGHOHFWURO\WHFLUFXODWLRQ

$SXPSLQWKHFKDUJHUSURGXFHVWKHQHFHVVDU\FRPSUHVVHGDLUZKLFKLVLQWURGXFHG
WRWKHEDWWHU\FHOOVYLDDKRVHV\VWHP7KHHOHFWURO\WHLVFLUFXODWHGYLDWKHLQOHWDLUDQG
WKHHOHFWURO\WHGHQVLW\OHYHOLVFRQVWDQWRYHUWKHHQWLUHOHQJWKRIWKHHOHFWURGH
3XPS

,QWKHHYHQWRIDIDXOWHJLIWKHSUHVVXUHFRQWUROV\VWHPUHVSRQGVIRUDQXQNQRZQ
UHDVRQWKHILOWHUVPXVWEHFKHFNHGDQGUHSODFHGLIQHFHVVDU\

%DWWHU\FRQQHFWLRQ

$KRVHLVDWWDFKHGWRWKHSXPSPRGXOHZKLFKWRJHWKHUZLWKWKHFKDUJHOHDGVLVURXWHG
IURPWKHFKDUJHUWRWKHFKDUJLQJFRQQHFWRU7KHDLULVSDVVHGRQWRWKHEDWWHU\YLDWKH
HOHFWURO\WHFLUFXODWLRQFRXSOLQJGXFWVLQWKHFRQQHFWRU:KHQURXWLQJPDNHVXUHWKH
KRVHLVQRWEHQW
3UHVVXUHPRQLWRULQJPRGXOH

7KH HOHFWURO\WH FLUFXODWLRQ SXPS LV DFWLYDWHG ZKHQ FKDUJLQJ EHJLQV 7KH SUHVVXUH
PRQLWRULQJPRGXOHPRQLWRUVWKHEXLOGXSRISUHVVXUHGXULQJFKDUJLQJ7KLVHQVXUHV
WKDWWKHUHTXLUHGDLUSUHVVXUHLVSURYLGHGIRUHOHFWURO\WHFLUFXODWLRQFKDUJLQJ

,QWKHHYHQWRIPDOIXQFWLRQVDYLVXDOHUURUPHVVDJHDSSHDUVRQWKHEDWWHU\FKDUJHU
6RPHH[DPSOHVRIPDOIXQFWLRQVDUHOLVWHGEHORZ
± 1RFRQQHFWLRQEHWZHHQWKHDLUFRXSOLQJRIWKHEDWWHU\DQGWKHUHFLUFXODWLRQPRGXOH
IRUVHSDUDWHFRXSOLQJ RUIDXOW\DLUFRXSOLQJ
± /HDNLQJRUIDXOW\KRVHFRQQHFWLRQVRQEDWWHU\
± &RQWDPLQDWHGLQWDNHILOWHU
(1


Downloaded from www.Manualslib.com manuals search engine
NOTE

,IDQLQVWDOOHGHOHFWURO\WHFLUFXODWLRQV\VWHPLVVHOGRPXVHGRUQRWXVHGDWDOORULIWKH
EDWWHU\LVVXEMHFWHGWRVHYHUHWHPSHUDWXUHIOXFWXDWLRQVWKHHOHFWURO\WHPD\IORZEDFN
LQWRWKHKRVHV\VWHP
X$WWDFKDVHSDUDWHFRXSOLQJV\VWHPWRWKHDLULQOHWOLQHVXFKDV ORFNLQJFRXSOLQJ
WRWKHEDWWHU\VLGHDQGWKURXJKFRXSOLQJWRWKHDLUVXSSO\VLGH

6FKHPDWLFLOOXVWUDWLRQ

(OHFWURO\WHFLUFXODWLRQRQWKHEDWWHU\DQGDLUVXSSO\YLDWKHFKDUJHU

(1


Downloaded from www.Manualslib.com manuals search engine
 &OHDQLQJEDWWHULHV
%DWWHULHVDQGWUD\VPXVWEHFOHDQHGLQRUGHUWR
± 0DLQWDLQFHOOLQVXODWLRQDQGSURWHFWFHOOVIURPJURXQGRUH[WHUQDOFRQGXFWLYHSDUWV
± $YRLGGDPDJHIURPFRUURVLRQDQGVWUD\FXUUHQWV
± $YRLGH[FHVVLYHDQGYDU\LQJDXWRPDWLFGLVFKDUJHRIWKHLQGLYLGXDOFHOOVRUEORFN
EDWWHULHVGXHWRVWUD\FXUUHQWV
± $YRLGHOHFWULFVSDUNLQJGXHWRVWUD\FXUUHQWV
:KHQFOHDQLQJWKHEDWWHULHVPDNHVXUHWKDW
± 7KHDVVHPEO\VLWHFKRVHQIRUFOHDQLQJLVFORVHWRDGUDLQDJHV\VWHPIRUSURFHVVLQJ
WKHHOHFWURO\WLFULQVLQJZDWHU
± $OOKHDOWKDQGVDIHW\DVZHOODVZDWHUDQGZDVWHGLVSRVDOUHJXODWLRQVDUHREVHUYHG
ZKHQGLVSRVLQJRIXVHGHOHFWURO\WHRUULQVLQJZDWHU
± 3URWHFWLYHJRJJOHVDQGFORWKLQJDUHZRUQ
± &HOOSOXJVDUHQRWUHPRYHGRURSHQHG
± &OHDQWKHSODVWLFFRPSRQHQWVRIWKHEDWWHU\LQSDUWLFXODUWKHFHOOFRQWDLQHUVRQO\
ZLWKZDWHURUZDWHUEDVHGFORWKVZLWKRXWDQ\DGGLWLYHV
± $IWHU FOHDQLQJ WKH WRS RI WKH EDWWHU\ LV GULHG ZLWK VXLWDEOH HTXLSPHQW HJ
FRPSUHVVHGDLURUFORWKV
± $Q\IOXLGWKDWKDVHQWHUHGWKHEDWWHU\WUD\PXVWEHVXFWLRQHGRIIDQGGLVSRVHGRILQ
DFFRUGDQFHZLWKWKHDERYHPHQWLRQHGUHJXODWLRQV
(1


Downloaded from www.Manualslib.com manuals search engine
Cleaning the battery with a high pressure cleaner

Requirements
± &HOOFRQQHFWRUVWLJKWSOXJJHGLQVHFXUHO\
± &HOOSOXJVFORVHG

Procedure
‡ )ROORZWKHKLJKSUHVVXUHFOHDQHU
VXVHULQVWUXFWLRQV
‡ 'RQRWXVHDQ\FOHDQLQJDGGLWLYHV
‡ 2EVHUYHWKHSHUPLVVLEOHFOHDQLQJGHYLFHWHPSHUDWXUHVHWWLQJRIƒ&
Z 7KLVJHQHUDOO\HQVXUHVWKDWWKHWHPSHUDWXUHGRHVQRWH[FHHGƒ&DWDGLVWDQFHRI
FPEHKLQGWKHRXWOHWQR]]OH
‡ 2EVHUYHWKHPD[LPXPRSHUDWLQJSUHVVXUHRI EDU
‡ 2EVHUYHDPLQLPXPGLVWDQFHRI FPIURPWKHWRSRIWKHEDWWHU\
‡ 7KH EDWWHU\ VKRXOG EH VSUD\HG RYHU LWV HQWLUH VXUIDFH WR DYRLG ORFDOLVHG
RYHUKHDWLQJ
Z 'RQRWFOHDQRQHVSRWIRUPRUHWKDQ VHFRQGVZLWKWKHMHWWRDYRLGH[FHHGLQJWKH
PD[LPXPEDWWHU\VXUIDFHWHPSHUDWXUHRIƒ&
‡ $IWHUFOHDQLQJGU\WKHEDWWHU\VXUIDFHZLWKVXLWDEOHPDWHULDOVHJFRPSUHVVHGDLURU
FOHDQLQJFORWKV
Battery cleaned.

(1


Downloaded from www.Manualslib.com manuals search engine
 6WRULQJWKHEDWWHU\

NOTE

7KH EDWWHU\ VKRXOG QRW EH VWRUHG IRU ORQJHU WKDQ  PRQWKV ZLWKRXW FKDUJLQJ DV
RWKHUZLVHLWZLOOQRORQJHUEHIXQFWLRQDO

,IWKHEDWWHU\LVWREHWDNHQRXWRIVHUYLFHIRUDORQJSHULRGLWVKRXOGEHVWRUHGIXOO\
FKDUJHGLQDGU\URRPSURWHFWHGIURPIURVW7RHQVXUHWKHDYDLODELOLW\RIWKHEDWWHU\
WKHIROORZLQJFKDUJHVFDQEHVHOHFWHG

± 0RQWKO\FRPSHQVDWLRQFKDUJHIRU3]6DQG3]%EDWWHULHVRUPRQWKO\IXOOFKDUJH
IRU3]9EDWWHULHV
± 7ULFNOHFKDUJHIRUDFKDUJLQJYROWDJHRI 9[QXPEHURIFHOOVIRU3]63]0DQG
3]%EDWWHULHVRU 9[QXPEHURIFHOOVIRU3]9EDWWHULHV
,IWKHEDWWHU\LVWREHWDNHQRXWRIVHUYLFHIRUDORQJSHULRG !PRQWKV LWVKRXOGDV
IDU DV SRVVLEOH EH FKDUJHG WR  RI LWV FKDUJH OHYHO DQG VWRUHG LQ D GU\ URRP
SURWHFWHGIURPIURVW

 7URXEOHVKRRWLQJ
,IDQ\IDXOWVDUHIRXQGRQWKHEDWWHU\RUFKDUJHUFRQWDFWWKHPDQXIDFWXUHU
VFXVWRPHU
VHUYLFHGHSDUWPHQWLPPHGLDWHO\

Z 7KH RSHUDWLRQV UHTXLUHG PXVW EH FDUULHG RXW E\ WKH PDQXIDFWXUHU
V FXVWRPHU
VHUYLFH GHSDUWPHQW RU D FXVWRPHU VHUYLFH RUJDQLVDWLRQ DXWKRULVHG E\ WKH
PDQXIDFWXUHU

 'LVSRVDO

%DWWHULHV PDUNHG ZLWK WKH UHF\FOLQJ V\PERO DQG WKH VLJQ VKRZLQJ D
FURVVHGRXW UXEELVK ELQ VKRXOG QRW EH GLVSRVHG RI ZLWK RUGLQDU\
KRXVHKROGZDVWH

%X\EDFN WHUPV DQG W\SH RI UHF\FOLQJ DUH WR EH DJUHHG ZLWK WKH
PDQXIDFWXUHUDVGHVFULEHGLQ†RIWKHEDWWHU\OHJLVODWLRQ
(1


Downloaded from www.Manualslib.com manuals search engine
Downloaded from www.Manualslib.com manuals search engine

Vous aimerez peut-être aussi