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CNG NGH SN T
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IIIb. VAT LIEU SN OTO
1. Dau sn
Dau thc vat: nguyen lieu chu yeu (Dau chau, Dau ay, Dau au, Dau
thau dau)
Nha (nha thien nhien, nha nhan tao, nha, nha tong hp)
Cac nguyen lieu khac: chat lam deo, dung moi, chat pha loang, bot mau,
cac chat phu tr khac
2. Mau sn:
Cong dung
Bao ve be mat,
Trang tr be mat
Nhan biet t xa, che dau
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V. QUY TRNH CONG NGHE SN OTO DU LCH - PHAN A
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VI. QTCN X LY BE MAT TRC KHI SN
1. Tay g
Phng phap tay g c kh
Phng phap tay g hoa hoc - dung cac chat axit e tay g
Phng phap tay g bang nhiet - dung ngon la nung nong san pham
Yeu cau ky thuat
Thung xe phai c ve sinh sach se
2. Tay dau - dung hoa chat FC-M435T hoac xa phong
Phng phap nhung hoac phun
Yeu cau ky thuat hoa chat:
Nhiet o lam viec t 45-50
Nong o 30g/l
Khong lang ong ay
Hoa tan on nh trong thi gian dai.
3. Ra nc - dung nc cong nghiep
Phng phap nhung hoac phun
Yeu cau ky thuat:
Nc cong nghiep
Nhiet o moi trng
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VII. CONG NGHE SN LOT TRONG OTO
1. Cong dung
Sn lot la lp sn au tien trc tiep bam tren be mat san pham. Muc ch lp
sn lot tao nen lp mang sn bam chac vi kim loai nen, tao ieu kien cho lp
sn th hai dnh ket.
2. Yeu cau
Co o bam chac, co tnh deo tot.
Co tnh on nh cao trong kh quyen.
Khong tham nc va hi nc.
Co tnh nang chong g tot.
3. ac iem khi gia cong sn lot
Gia cong sn lot can phai tien hanh nhanh sau khi a gia cong be mat, thi gian
cang ngan cang tot.
Khi gia cong sn lot phai sn mong, ong eu, khong day qua, khong e chay
vet.
4. Phan loai phng phap gia cong sn lot
4.1 Phng phap phun tnh ien (EP-Electric Powder)
Phun tnh ien la phng phap dung tac dung cua ien trng cao ap, phun tren
be mat san pham. Phng phap nay c dung nhieu cho cac loai xe Bus ln, thung xe
tai.
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VII. CONG NGHE SN LOT TRONG OTO
4.2 Phng phap sn ien hoa (ED - Electrolytic Dissociation)
Sn ien hoa co rat nhieu u viet hn so vi cac phng phap gia cong sn khac.
Phng phap nay c ap dung rong rai trong cac nganh che tao o to, xe may, tau thuyen
va cac san pham trong nhieu nganh cong nghiep nhe.
Nguyen ly:
Sn ien hoa cung giong nh ma, san pham c nhung trong thung sn, sn la
chat ien phan, hai cc noi vi nguon ien mot chieu, sau khi co dong ien i qua tren be
mat san pham hnh thanh lp sn dnh nh keo, sau khi say kho c lp sn bong cng.
Qua trnh xay ra trong ien phan tng oi phc tap, thong thng co them phan ng sau:
- ien li: sn trong dung dch sn nc, do tac dung ien li cua nc tao nen ion
co ien tch dng va ien tch am.
- ien phan: di tac dung cua dong ien, ion dng i ve pha catot, ion am i
ve pha anot.
- Ket tua: ion am b hap phu tren anot, sinh ra phan ng ien hoa, ket tua tao
thanh mang, khong hoa tan trong nc.
- ien tham thau: di tac dung lc ien trng nc trong mang sn thoat ra
khoi mang sn.
- Kh thoat ra: dong ien i qua chat ien phan va nc, xay ra cac phan ng
cac ien cc, catot kh hidro thoat ra, anot kh oxy thoat ra
u iem:
- Dung moi sn la nc, khong co bui sn va dung moi bay hi, cai thien ieu kien
lao ong, am bao ieu kien sc khoe cong nhan.
- Co the san xuat t ong hoa, v the lam giam cng o lao ong, nang cao nang
suat lao ong.
- Nang cao chat lng san pham. o day lp sn ong eu, bam chac, co the sn
c nhng chi tiet co hnh dang phc tap, lp sn co o day ong eu.
- Giam gia thanh san pham, tiet kiem phan ln dung moi, hieu suat s dung at en
tren 95.
- Dung moi la nc, nen khong chay, san xuat an toan.
- Sau khi x l be mat co the sn ngay, khong phai say kho nen tiet kiem nang lng.
Khuyet iem:
Gii han be day lp mang co the at c (<30m, hien nay co the at 35-40 m)
Kha nang chu s bien oi thi tiet kem
S can bao quan gia treo - gi gia treo dan ien tot
Khong phu hp cho day chuyen san xuat nho.
Ch co the phu len vat lieu dan ien
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VII. S O CAC V TR SN LOT TRONG OTO
HO 1 HO 2 HO 3 HO 4 HO 5
TAY TAY RA NH HNH PHOT
DAU DAU NC BE MAT PHAT
CONG
NGHIEP
HO 10 HO 9 HO 8 HO 7 HO 6
HO HO LOC HO SN RA RA
RA SN ED NC NC
NC TINH CONG
TINH KHIET NGHIEP
KHIET
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VIII. QUY TRNH CONG NGHE SAU SN LOT
5. Say - sau khi tret keo
Nhiem vu: Lam kho lp keo ong thi lam cho tam lot san bam vao thung xe.
Yeu cau:
Nhiet o 120C
Thi gian 20 - 30 phut
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VIII. S O QUY TRNH CONG NGHE SAU SN LOT
Day chuyen sn lot.
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IX. DAY CHUYEN CONG NGHE SN OTO
T Day
chuyen HAN
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IX. CAC BC DAY CHUYEN CONG NGHE SN OTO
NH HNH BE
RA NC PHOT PHAT HOA
MAT
THE TCH:80 m
THE TCH :80 m THE TCH :80 m HOA CHAT:
-PB-L3020M(Chat pha lan dau )
HOA CHAT: NC CONGNGHIEP HOA CHAT: PL-ZNT So da Ash (Na2CO3)
-PB-L3020R (Chat pha them )
NHIET O: Nhiet o moi trng NONG O: 1 Kg/ 1000 lt -AD-4856 (Chat vo hieu )
THI GIAN: 3-5 phut NHIET O: 45-55 -AC-131 ( Chat tang toc )
THI GIAN: 3-5 phut -NONGO: 30 g/l
NHIET O: 45-55
THI GIAN: 3-5 phut
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IX. CAC BC DAY CHUYEN CONG NGHE SN OTO
CHUAN B VAO
HA THUNG XE RA LAI D.I
BUONG SAY SAU SN THOI GIO
LAN 2
E.D
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IX. CAC BC DAY CHUYEN CONG NGHE SN OTO
CHA NHAMBE
BUONGSAYSAU LAMMATVA
E.D LAYDAULOI MAT(Sanding1)
LAMSACHBE TRETKEOVA
BUONGSAYLAM
MAT DANTAMLOT
KHOKEODAN
SAN
Laubanggie sach(Tackrag)
So congnhan: 2ngi/ xe. So congnhan: 2ngi/ xe. So congnhan: 2ngi/xe
Nhiet o moi trngxungquanh Thi gian: 50phut Thi gian: 25phut
Thi gian: 30phut Nhiet o moi trngxungquanh Nhiet o: 120C
(Tuy theotngchungloai xe, co Toco dongkh: 5-10m/s
banghngdancu the)
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IX. CAC BC DAY CHUYEN CONG NGHE SN OTO
ANHNHAMBE
MAT(SANDING2) LAMMAT SAYSAUKHI
SNLOT
So congnhan: 3ngi/xe
Thi gian: 30phut Nhiet omoi trng
xungquanh So congnhan:2ngi
Toco dongkh:2m/s Thi gian: 25phut
Nhiet o: 140C
Toco dongkh: 5-10m/s
SNLOTLAN2 PHUNPVC
LAMMATVA
PHADI GAM
BTLO
Phngphapsnphunthongthng
So congnhan: 2ngi So congnhan: 2ngi/ xe. Caclo canphai cbt lai e chuanb
Thi gian: 30phut Thi gian: 30phut choqua trnhphunPVC di gamxe
Toco dongkh: 2m/s Toco dongkh: 2m/s
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IX. CAC BC DAY CHUYEN CONG NGHE SN OTOX
SNLPNGOAI SAYSAUSN
CHUANB NGOAI
CUNG
So congnhan:2 ngi/xe
Lamthat sach be mat trc So congnhan: 2ngi/ xe Thi gian: 25 phut
khi sn lp ngoai cung
Thi gian: 50phut Nhiet o: 150C
Toc o dongkh: 2 m/s Toc o dong kh:5-10m/s
ANH BONG
BANG SAP
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X. MAT BANG XNG SN OTO
ED Tin x l
Sy ED Kim tra ED
Sn lt Sy Sn lt K. Tra Sn lt Ch t
K. Tra sn mu Sa cha
Bn Wax
Kim tra
Xng Lp rp
Dn sn 1
Dn sn 2
Xng hn
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CAC HNH ANH VE DAY CHUYEN SN
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CAC HNH ANH VE DAY CHUYEN SN
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CAC HNH ANH VE DAY CHUYEN SN
XI. KY THUAT
1. Day Chuyen X Ly Be Mat - Be tay dau
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XI. KY THUAT
1. Day Chuyen X Ly Be Mat - Be tay dau
Thanh ho co be day 200 mm
Kch thc bao ngoai : L B H : 800 3700 3500 mm
Kch thc lam viec : L B H : 7600 3300 3200 mm
The tch lam viec trong ho : V = 80 m3
Khoi lng hoa chat FC-M435T : theo t le pha tron hoa chat, ta co c 30 kg FC-M435T cho 1000 lt
the tch lam viec nen khoi lng hoa chat can dung cho moi ho la: m = 30 80 = 2400 kg.
Thong so cua may bm :
+ Lu lng Q = 15 m3/h
+ Cong suat P = 25 HP
2. Day Chuyen X Ly Be Mat - Be ra nc (cac voi phun bo tr pha tren be)
Nc trong ong co ap suat 0,5kg/cm2
He thong voi phun at cach mat ho 0,5 m
Ap suat phun c 1kg/cm2.
Thanh ho nay co be day 200 mm.
Kch thc ho tng ng be tay dau
3. Day Chuyen X Ly Be Mat - Be nh hnh be mat
Thanh phan dung dch
- Hoa chat Surffine PL-ZNT va soda Ash (Na2 CO3)
- Khoi lng hoa chat trong ho: theo t le pha tron hoa chat trong ho, c 1kg cho 1000 lt the
tch lam viec. Ta co lng PL-ZNT dung trong ho la: 1 80 = 24 kg
Cac thiet b:
- Nc trong ong co ap suat 0,5kg/cm2
- Bm tuan hoan va be xa tran.
XI. KY THUAT
4. Day Chuyen X Ly Be Mat - Be phot phat (Tao mot lp be mat phot phat kem thung
xe Zn3 (PO4)2 - day 1-3m)
Hoa chat Surfdine
+ PB L3020M (chat pha lan au)
+ PB L 3020R (chat cham them )
+ AD 4856 (chat vo hieu)
+ AC 131 (chat tang toc)
Dung dch trong ong co ap suat 0,5 kg/cm2.
Gian loc muoi phot phat.
Gian trao oi nhiet.
Be cha axt e xuc ra muoi ket tua bam ben trong gian trao oi nhiet.
Thong so cua may bm:
+ Lu lng Q = 24 m3/h
+ Cong suat P = 5 HP
Lp phot phat tot nhat 1 3 m.
+ Neu day hn kha nang chong g set tot nhng giam o bam dnh.
+ Neu t hn th kha nang chong g set giam nhng tang o bam dnh.
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XI. KY THUAT
5. Be nhung ED
8 ien cc hai ben vach ho ngap
trong nc. Sn c bm vao be qua he
thong ho mang ien dng bam vao
thung xe mang ien am.
. Ho sn noi vi cc dng cua nguon
ien mot chieu, thung xe noi vi cc am.
Cac ban cc mang ien tch dng nay
at trong hop co mang li loc bao ben
ngoai. Mang nay ch cho phep ion H+ i
qua ma cac ion khac khong qua c.
Khi xe nhung hoan trong ho dung dch
Anolyte (CH3OOH) se ien phan va tach
ion H+ i qua mang vao ho, lam cho cac
hat sn mang ien tch dng se bam
chat vao thung xe nh lc hut tnh ien.
Thi gian nhung 250 giay va nhiet o
28C.
Anh hng cac nhan to:
- ien ap (30-80V): ien ap cao mang
sn day, nhng qua cao mang sn tho o
bam kem
- Thi gian ien phan : (2 phut)
- Nhiet o: (20-300C) nhiet o cang
cao s tao thanh mang sn cang nhanh,
mang sn tho; va ngc lai.
XI. KY THUAT
6. Phong sn
YEU CAU KY THUAT
Vach hong buong sn
c lam bang cac tam
thep ma kem co khung
thep gia co chu lc.
Loc kh cua he thong
kh pha tren phai co kha
nang thay the.
San buong lap bang cac
tam li kim loai.
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XI. KY THUAT
7. Buong say
YEU CAU KY THUAT:
Cac moi lap ghep phai kn
Cac lp em cach nhiet chong ton that nhiet tot ong thi chu ng c s gian n.
Kiem tra nhien lieu (Diesel, LPG) trc khi van hanh lo say.
Thng xuyen theo doi nhiet o buong say trong suot qua trnh lam viec.
HE THONG X LY KH SACH
HE THONG THONG GIO
HE THONG X LY NC
HE THONG KH NEN
HE THONG IEN
HE THONG PHONG CHAY VA CHA CHAY
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XII.CAC PHNG AN BO TR MAT BANG DAY CHUYEN SN
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