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Direction des Recherches et des Développements Etablissement de RUEIL MALMAISON

RUEIL MALMAISON R&D Center

NOTE D'ETUDE / TECHNICAL DOCUMENT

REFERENCE ETUDE / PROJECT

URD2 – OTL 5753.1–/001 BOUYGUES 5330b

73263 Code C RB

TITRE / TITLE :
BOUYGUES 5330bCOSMETIC SPECIFICATION

Edition Approbations /Approvals

N° 01
Rédacteur(s) Chef de projet Responsable Chef Unité Assurance
d’entité / Qualité /
Author(s) Project design Product design R&D unit R&D quality
manager manager manager assurance
Nom C.MAURECH G.WOHREL L. GAVOILLE H.DECOMMER
Name
Date 10-11-2013

Signature

RESUME / SUMMARY
cosmetic requirements for the acceptance of thermoplastic injection moulded parts to meet cosmetic requirements for
Bouygyes NGproduct.

Mots clés / Keywords : Bouygues 5330b, cosmetic

 DIFFUSION INTERNE / INTERNAL DISTRIBUTION

RÉDACTEUR(S) / AUTHOR (S) + L. GAVOILLE, G.WOHREL, H. DECOMMER, M.C. HAMIDI (STC), A.
NAILY, A. BADRI

DIFFUSION EXTERNE sous convention de confidentialité  :

EXTERNAL DISTRIBUTION with confidentiality agreement  :
………….

Enregistrement relatif à la qualité (ERQ) / Quality record

A déposer en enveloppe soleau / Put in a soleauenvelope

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Direction des Recherches et des Développements Etablissement de RUEIL MALMAISON
RUEIL MALMAISON R&D Center

NOTE D'ETUDE / TECHNICAL DOCUMENT

FICHE RECAPITULATIVE / SUMMARY SHEET

Ed Date Référence Rédacteur(s) Relecteur(s) Pages Observations

modifiées /
Date Reference Author(s) Reviser(s) Changed Comments
pages
1 15-05-2013 URD2 – OTL 5753.1 C.MAURECH Création du
– OTL 5753.1 – 001 / document / Document
73263 creation
2 10/10/2013 Mise à jour après prod
beta test
3

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Direction des Recherches et des Développements Etablissement de RUEIL MALMAISON
RUEIL MALMAISON R&D Center

SOMMAIRE / CONTENTS

1. Purpose.............................................................................................................................................................................4
1.1. Documentation to use...............................................................................................................................................4
2. methodology of inspection and area definition................................................................................................................4
2.1. Inspection method....................................................................................................................................................4
2.2. Surfaces inspection area and criteria........................................................................................................................4
2.3. Parting line inspection area and criteria...................................................................................................................6
2.4. Casing assembly inspection area..............................................................................................................................8
2.5. Marking Inspection and criteria.............................................................................................................................10

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1. PURPOSE
This technical document defines the cosmetic requirements for the acceptance of thermoplastic injection moulded parts
to meet cosmetic requirements for BOUYGUES 5330b product.

1.1. Documentation to use

In the case of conflicts on the technical solutions, the documents will have to be taken according to the preferably
order :
- Definition drawing
- These specification
- Other documents referred to the product definition document.

2. METHODOLOGY OF INSPECTION AND AREA DEFINITION

2.1. Inspection method

The part ischecked with a white light, from 500 to 1000 lux, under habitat or officeconditions.

The part is held with a distance from 40cm for all surfaces except for display area which has to be checked at 10cm.

The observation is done by looking vertically the surface and then by moving it from right to left and from top to bottom
with an angle of 45°.

The duration for the observation is of:

- 5s for surfaces lower or equal to 200cm2
- 10s for the surfaces upper than 200cm2

2.2. Surfaces inspection area and criteria

No polluting task is allowed on internal surfaces of the parts which are not visible by the enduser. The supplier will
undertake to reduce all the markfrom the mould, from handling, from grease, from oil, …
Surfaces : A : often visible surface during the product use or surface around the customer logo.
B :less visible surface during the product use of the product surfaces or surface of technical area.
C :none visible surface during the product use, surface considered less important or minor.

A4

A
A

A1

A3

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A5

B
A B1

B2

A2

Simple surfaces
Criteria according to quality levels
Description
A B C
Inclusions trapped in the material
1 inclusion <0.2mm2
None
et 2 inclusions <0.2mm2
2 inclusions <0.1mm2

Slivers
Cracks
Bumps
None
Shrinkagecavities
Dents
Burn marks
Sink mark None Low sink mark accepted
Flow mark No flow mark
Weld lines No welding line, except : - 5mm around square
 Small line on all the rectangular venting opening
opening and connectors opening : area A1, - 10mm around screw
A2, B1, B2 openning
 Mate area under “g” and “m” : area A3 :
must be almost not visible
 Line almost not visible on A4 and A5 (see
picture)
No deviations on the whole surface No deviations on the
Texture
whole surface
Scratch of surface Length5 mm
None
(width0.01 mm) Number=1
Deep scratch
None
(width 0.02mm)

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A4 and A5area: weld line about 25 mm but almost not visisble

A3 area: Some mark above “g” and “m” engraving.

2.3. Parting line inspection areaand criteria

Parting line : a : functional area and very visible area.
b :less visible area during the use of the product.
c :area really not very visible.

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Partinglines
Description Criteria according to quality levels
a b c
High of the burr allowed 0.05mm 0.1mm 0.3mm

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2.4. Casing assembly inspection area

Surfaces in touch : α: precise assembly : very visible area and/or functional area
β : usual assembly : less visible area during the product use and/or which didn’t allow a precise
assembly.
γ : wide assembly: very less visible area during the product use and/or which technically can give
an imprecise assembly.

α
wifibutton area
β
USB area

Left VIEW :

D
Wifi Button

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γ  :reset button area

j :connector area

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Front face :
- wifi button (αarea) : gap of 0.2 +/-0.1mm around the button
- Wifi Button (Ddimension) must not be too much in relief : 1 mm maximum between the top of the button and the
front surface
- usb(βarea) centered in its opening at +/- 0.3mm

Rear face of the product :

- Connector (jarea) :no specific requirement for the gap between the opening and the connector placement. The
connector have to go through their opening, and the opening itself in the bottom cover should have the required dimension.
- Reset button (γ  Area) : no specific requirement

Top and bottom cover gap (A6):

- Gap between top cover and cosmetic belt :
1 mm maxi on the 2 front corners
0.2 mm difference maxi between right and left corner

2.5. Marking Inspection and criteria

M1

M2

Front Face of the product :

- No white point allows on all the marking (M2 area)

Rear face of the product :

- No White Points allows on all the marking (M1 area)
- (M1 area) all marking must be aligned : 0.3 mm maxi of difference on all the marking

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