C44-C66 4B Partes

Parts Manual
Generator Set
4BTAA3.3−G12/13/14 Engine with PowerCommand 1.2
and PS0500 and PS0600
C40D6E, C40D6E (Spec A − F)

C44D5L, C44D5L (Spec A − F)
C50D6E, C50 D6E (Spec A − F)
C55D5E, C55 D5E (Spec A − F)
C44D5I, C44D5I (Spec F)
C40D6EI, C40D6EI (Spec F)
English
Original Instructions 6-2022 A052W588 (Issue 5)
Publication A052W588 Parts Manual
Issue 5 − 6-2022 Model: C40 D6e−C66D5L
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Accessories Installation (A052N211) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Actuator Installation (A055K918) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air Fliter (A053K701) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation, Battery (A053R636) (PC1.2, PS0500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation, Battery (A061Z940) (PC1.1, PC1.2, PS0500, PS0600) . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Battery Charger Installation (A053M158) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Busbar Installation (A053M358) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chassis Installation (A053N576) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chassis, Installation (A062W708) (Non − CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Circuit Breaker Accessories Installation (A053L500) (CVS & NSX 63A − 250A) (3 Pole) . . . . . . . . . 27
Circuit Breaker Accessories Installation (A053L504) (CVS & NSX 63A − 250A) (4 Pole) . . . . . . . . . 28
Circuit Breaker Installation (A053H532) (3 Pole, 250 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Circuit Breaker Installation (3 Pole) (A067F201, A067M732) (Non − CE) . . . . . . . . . . . . . . . . . . . . . . 32
Circuit Breaker Installation (A053H542) (4 Pole, 125 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Circuit Breaker Installation (4 Pole) (A067M705, A067S997, A067M733) (Non − CE) . . . . . . . . . . . 36
Circuit Breaker Installation (4 Pole) (A067M707, A067M739, A067M709) (Non − CE) . . . . . . . . . . . 38
Control Panel Installation (A063W086) (PS0600) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control Panel Installation (A053F848) (PC1.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Control Panel Installation (A067R824, A067R534) (Non − CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Control Installation (A054G527) (PS0600) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Coolant Heater Installation (A054H846) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Current Transformer Installation (A053R362) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Electrical Coil Installation (A048V595) (40, 50 & 62.5 kVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Enclosure, Installation (A062Z640) (Non−CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Enclosure Installation (A054C426) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Enclosure, Genset (A067V214) (Non − CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Copyright  2022 Cummins Inc. Page 3

Parts Manual Publication A052W588
Model: C40 D6e−C66D5L Issue 5 − 6-2022
Engine Installation (A053P327) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Exhaust Installation (A053J751) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Exhaust Installation (A062X733) (Non − CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Fuel System Installation (A053P146) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Generator Installation (A053N579) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Harness Installation (A053U051) (PS0600 & PC1.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Leads Installation (A053J858) (3 Pole, 250 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Leads Installation (A053K803) (4 Pole, 125 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Leads Installation (3 Poles) (A067U467, A067U616, A067U622) (Non − CE) . . . . . . . . . . . . . . . . . . 83
Leads Installation (4 Poles) (A067U630, A067U628, A067U626) (Non − CE) . . . . . . . . . . . . . . . . . . 84
Oil Pump Installation (A054G370) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Radiator Installation (A055W958) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Radiator Installation (A053R700) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Radiator Installation (A053R698) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Radiator Support Installation (A053R628) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Sensor Installation (A063U344) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Page 4 Copyright  2022 Cummins Inc.

Safety Precautions
The following symbols are used in Cummins Inc. manuals to alert users to the potentially dangerous condi-
tions relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Product Safety Precautions

Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note: It is in the Operator’s interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Service and repair of Cummins Inc. equipment must be performed by trained, experi-
enced personnel only. Improper service, repair or replacement of parts may result in
damage to equipment & property, severe personal injury or death. Do not use this cata-
log as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY
INSTRUCTIONS in the Service Manual appropriate for the equipment you are working
on.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!

About This Manual

This manual applies to the generator model C40D6E−C66D5L. Parts illustrations are arranged in groups re-
lating to their position and function on the generator set. Each part illustrated is identified by a reference num-
ber corresponding to the list of part numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Inc. are identified in this catalog.
Contact your nearest authorized distributor for assistance in ordering replacement parts. All other replace-
ment parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and
supplying all available information.
50Hz
Genset Standby Prime Engine Alternator

M d l
Model KVA KW KVA KW Model Volt WD
C44D5E 44 35 40 32 4BTAA3.3−G14 190−416 311
C55D5E 55 44 50 40 4BTAA3.3−G14 190−416 311
C66D5E 66 53 60 48 4BTAA3.3−G14 190−416 311
C44D5L 44 35 40 32 4BTAA3.3−G13 190−416 311
C55D5L 55 44 50 40 4BTAA3.3−G13 190−416 311
C66D5L 66 53 60 48 4BTAA3.3−G13 190−416 311
C44D5I 44 35 40 32 4BTAA3.3−G13 380−416 311
C55D5I 55 44 50 40 4BTAA3.3−G13 380−416 311
C66D5I 66 53 60 48 4BTAA3.3−G13 380−416 311

60Hz
Genset Standby Prime Engine Alternator

Model KVA KW KVA KW Model Volt WD
190−200
& 14
380−400
C40D6E 50 40 45 36 208−240
& 311
416−480
190−200
& 14
380−400
4BTAA3.3−G12
4BTAA3.3 G12
C50D6E 63 50 57 45 208−240
& 311
416−480
190−200
& 14
380−400
C60D6E 75 60 68 55 208−240
& 311
416−480
C40D6EI 50 40 45 36 380−400 14
208−240 311
C50D6EI 63 50 57 45 380−400 14
208−240 311
C60D6EI 75 60 68 55 380−400 14
208−240 311
Replacement parts not identified in this catalogue can be ordered by contacting:
Engine Parts: Alternator Parts:

Cummins Engine Company, Ltd Cummins Generator Technologies
+1 (800) 343−7357 Within the US: 1−763−528−7301
Web: http://www.quickserve.cummins.com Outside the US: +44 (0) 1780−484744
Web: http://www.cumminsgeneratortechnolo -
gies.com

Quick Serve Online (QSOL)

Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Inc. policy of continuous development and improvement, information may change at any
time without notice. Make sure that the documentation is the latest information available. Contact your autho-
rized distributor for assistance.
Related Literature
The related literature that is appropriate to your generator set includes:
 Installation Manual for Generator Set − With PowerCommand 1.2 and PS0500 (A052W584)
 Operator Manual for Generator Set − With PowerStart PS0500 (A052W585)
 Operator Manual for Generator Set − With PowerCommand 1.2 (A053Y843)
 Parts Manual for Generator Set − With PowerCommand 1.2 and PS0500 (A052W588)
 Recommended Spares List for C40D6E and C40D6E (Spec B−C) − With PowerCommand 1.2 and
PS0500 (A052W609)
 Recommended Spares List for C44D5E, C44D5L, C44D5E (Spec B−C) and C44D5L (Spec B−C) − With
PowerCommand 1.2 and PS0500 (A052W590)
PS0500 (A052W610)
PS0500 (A052W613)
If further information is required, contact your authorized distributor.

Model Identification
This manual covers generator set models produced under the Cummins Inc. and Cummins Onan brand
names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Inc. nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your genset information in the spaces below.
Generator Model Number: _________________________________
Generator Set Serial Number: _________________________________
Engine Serial Number: _________________________________
Digital Control Software: _________________________________

Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With

Labels
1 2 3 4 5 7
12
6 8
9
11
13 10
14 15
16
18
21
19
17
20

Labels
Item Part No. Description Qty

1 0098−8130 Label, Caution (Rotating Parts) 2
2 0098−8219 Label, Warning (Voltage) 5
3 0098−7894 Label, Information (Lifting Eye) 4
4 0098−8095 Label, Warning (Hot Surface) 6
5 0098−7895 Label, Warning (Do Not Lift) 2
6 C230−0049 Label, Logo (Web) 2
7 0098−8097 Label, Information (Earth / Ground) 2
8 Label, Logo
0098−7902−03 299.2mm x 118.2mm 2
0098−7902−05 554.2mm x 218.8mm 4
9 0098−8099 Label, Danger (Autostart) 1
10 0098−8312 Label, Instruction 2
11 0098−8094 Label, Warning (Pressurized Liquid) 1
12 0098−8098 Label, Instruction (Isolate Batteries) 1
13 0098−8103 Label, Fuel Out 1
14 0098−8102 Label, Fuel In 1
15 C230−0054 Label, Phase Information 1
16 C230−0059 Label, Information (Tag − Oil Fill) 1
17 0099−2433 Label, Information (Cummins Powergen Rating Plate) 1
18 C230−0062 Label, Warning 1
19 0098−8381 Label, Information 2
20 0098−8505−02 Label, Logo (Web) 2
21 0098−8101 Label, Information (Lifting Eye) 2

This page is Intentionally blank.


Accessories Installation (A052N211)
Item Part No. Description Qty.

1 A052H942 Link, Terminal 1

Actuator Installation (A055K918)

(With Isochronus Electronic Governor)

1 0146−0915 Link, Throttle 1
2 Actuator 1
# Soft Spring (For C55D5E, C55D5L, C66D5E, C66D5L, C40D6E, C50D6E,
C60D6E Models)
0306−5465 Upto Spec A
A061N417 Begin Spec B
# Hard Spring (For C44D5E, C44D5L)
0306−5358 Upto Spec A
A061N421 Begin Spec B
3 A054F012 Sensor, Magnetic Speed 1

Air Fliter (A053K701)

7
5
8
6

1 A053K177 Bracket, Air Filter 1
2 0800−6520−18 Screw, Hex Flange Head 4
4 A034P654 Filter, Air 1
5 Cover, Air Filter 1
A053H654 Plastic
A034P682 Metal
6 0140−4287 Indicator, Service 1
7 A054S807 Hose, Air 1
8 A050S659 Clamp, Tee Bolt 1
9 0502−1721 Clamp, Tube 1

Installation, Battery (A053R636) (PC1.2, PS0500)
7
8
6
1
5
3

1 A034F667 Insulation, Rigid 3
2 0416−1459 Holddown, Battery 1
3 A053R685 Rod, Battery Retaining 2
4 A061J932 Lead, Battery 1
5 A061J920 Wire, Electrical
6 0526−2400−23 Washer, Flat
7 0860−2127−09 Nut, Hex 1
8 0850−2114−07 Washer, Lock

Installation, Battery (A061Z940) (PC1.1, PC1.2, PS0500, PS0600)
11
10
4
8 2
5
1
3
View from A

1 A034F667 Insulation, Rigid 3
2 A060J526 Holddown, Battery 1
3 A053R685 Rod, Battery Retaining 2
4 A061J932 Lead, Battery 1
5 A061G821 Lead , Battery 1
6 A050X100 Link, Neutral 1
7 0526−2400−23 Washer, Flat 2
8 0850−2114−07 Washer, Lock 2
9 0860−2127−09 Nut, Hex 2

Battery Charger Installation (A053M158)

1 A055V350 Charger, Battery 1
2 0814−2166−01 Screw, Flat Head 4
3 A054K552 Harness, Battery Charger 1
4 A056A538 Harness, Battery Charger 1

Busbar Installation (A053M358)
See Detail A
1
Detail A

1 0337−4128 Bar, Neutral 1
2 A041K849 Screw, Socket Head 2

Chassis Installation (A053N576)
2
5 15
21
5
2
See Detail A
1
7 6 11
16
10
3 9
4 14
13
12
8 9 10 11 19
10
18
17
Detail A 20

Chassis Installation (A053N576) (Contd.)

1 A053M736 Chassis, Genset 1
2 0402−0958 Isolator, Vibration 4
3 A053N398 Pickup, Fuel 1
4 0505−2534 Bushing, Reducer 1
6 A053R180 Bracket, Shipping 1
9 0526−2403−29 Washer, Flat 5
10 0850−2114−11 Washer, Lock 6
11 0800−6620−45 Screw, Hex Head 5
12 0526−2403−26 Washer, Flat 1
13 0850−2114−09 Washer, Lock 1
14 0800−6526−28 Screw, Hex Head 1
15 A052J817 Pipe, Breather 1
16 A061N785 Gauge, Level 1
17 0853−0040−56 Washer, Lock 2
18 0526−2400−28 Washer, Flat 2
19 0800−6526−47 Screw, Hex Head 1
20 0860−2127−13 Nut, Hex 2
21 A054R661 Nut, Lock 1

Chassis, Installation (A062W708) (Non − CE)
19
10
18
17
20
2 15
21
5 1
16

Chassis, Installation (A062W708) (Non − CE) (Contd.)

6 11
10
9
14
13
12 view from Arrow ’B’ 11
8 10
9

1 A054G362 Chassis,Genset 1
2 A061X199 Isolator,Vibration 4
3 A053N398 Pickup,Fuel 1
4 0505−2534 Bushing,Reducer 1
5 0800−6520−38 Screw,Hex Flange Head 8
6 A053R180 Bracket,Shipping 1

Chassis, Installation (A062W708) (Non − CE) (Contd.)

9 0526−2403−29 Washer,Flat 5
10 0850−2114−11 Washer,Lock 6
11 0800−6620−45 Screw,Hex Head 5

12 0526−2403−26 Washer,Flat 1
13 0850−2114−09 Washer,Lock 1
14 0800−6526−28 Screw,Hex Head 1
15 A052J817 Pipe,Breather 1
16 A061N785 Gauge,Level 1
17 0853−0040−56 Washer,Lock 2
18 0526−2400−28 Washer,Flat 2
19 0800−6526−47 Screw,Hex Head 1
20 0860−2127−13 Nut,Hex 2
21 A054R661 Nut,Lock 1

Circuit Breaker Accessories Installation (A053L500) (CVS & NSX 63A − 250A) (3 Pole)
2 1

1 0320−2156−05 Installation, Circuit Breaker Accessories 2
3 A030H963 Barrier, Phase 1

Circuit Breaker Accessories Installation (A053L504) (CVS & NSX 63A − 250A) (4 Pole)
2 1 3

3 A030H963 Barrier, Phase 1

Circuit Breaker Installation (A053H532) (3 Pole, 250 AMP)
9 8 7 6
1
2
3
5
11
10

1 A053H084 Bracket, Circuit Breaker 1
2 0526−2400−22 Washer, Flat 4
3 0850−2114−07 Washer, Lock 4
4 0800−6494−10 Screw, Hex Head 4
5 A049W292 Breaker, Circuit 1
6 0098−8981−01 Label, Information 2

Circuit Breaker Installation (A053H532) (3 Pole, 250 AMP) (Contd.)

10 A059R172 Cover, Circuit Breaker 1
11 A047C910 Screw, Slotted 4


Circuit Breaker Installation (3 Pole) (A067F201, A067M732) (Non − CE)
10 17
11
15
9 8 7 6
12
16
14

Circuit Breaker Installation (3 Pole) (A067F201, A067M732) (Non − CE) (Contd.)

3
13

1 A067R854 Bracket,Circuit Breaker 1
2 Breaker,Circuit 1
# A067F201 Breaker,Circuit (3 Poles, 100 Amps) 1
# A067M732 Beaker,Circuit (3 Poles, 125 Amps) 1
3 A067T013 Spreader,Terminal 2
4 0337−4128 Bar,Neutral 1
5 A067U477 Cover,Circuit Breaker 1
6 0098−8981−01 Label,Information 2
10 0526−2400−22 Washer,Flat 4
11 0850−2114−07 Washer,Lock 4
14 0800−6494−10 Screw,Hex Head 4
15 A041K849 Screw,Socket Head 2
16 A047C910 Screw,Cheese Head 4
17 0526−2403−25 Washer,Flat 6
18 0800−6526−28 Screw,Hex Head 6
19 0860−2127−12 Nut,Hex 6

Circuit Breaker Installation (A053H542) (4 Pole, 125 AMP)
9
5 4 3 2 10
11

1 A049W285 Breaker, Circuit 1
6 A059R647 Cover, Circuit Breaker 1
7 A047C910 Screw, Cheese Head 4
8 A053H084 Bracket, Circuit Breaker 1
9 0526−2400−22 Washer, Flat 4
10 0850−2114−07 Washer, Lock 4
11 0800−6494−10 Screw, Hex Head 4


Circuit Breaker Installation (4 Pole) (A067M705, A067S997, A067M733) (Non − CE)
10 15
11
13
14
12

Circuit Breaker Installation (4 Pole) (A067M705, A067S997, A067M733) (Non − CE) (Contd.)
5 6 7 8

2 Breaker,Circuit 1
# A067M705 Breaker,Circuit (4 Poles, 80 Amps) 1
# A067S997 Breaker,Circuit (4 Poles, 100 Amps) 1
4 A067U480 Cover,Circuit Breaker 1
9 0526−2400−22 Washer,Flat 4
10 0850−2114−07 Washer,Lock 4
11 0800−6494−10 Screw,Hex Head 4
13 0526−2403−25 Washer,Flat 8
14 0800−6526−28 Screw,Hex Head 8
15 0860−2127−12 Nut,Hex 8

Circuit Breaker Installation (4 Pole) (A067M707, A067M739, A067M709) (Non − CE)
10 15
11
13
14
12

Circuit Breaker Installation (4 Pole) (A067M707, A067M739, A067M709) (Non − CE) (Contd.)
5 6 7 8

2 Breaker,Circuit 1
4 A067V231 Cover,Circuit Breaker 1
9 0526−2400−22 Washer,Flat 4
10 0850−2114−07 Washer,Lock 4
11 0800−6494−10 Screw,Hex Head 4
13 0526−2403−28 Washer,Flat 8
14 0800−6619−39 Screw,Hex Head 8
15 0860−2127−14 Nut,Hex 8

Control Panel Installation (A063W086) (PS0600)
5
4
23
21
3
8
7
See Detail A
13
17
24
16
6
14 4
14 7
15
1
9
10 11
Detail A

Control Panel Installation (A063W086) (PS0600) (Contd.)
12
19
14
18 17
View from B
20
Earthing Cable Assy

1 A053F839 Panel, Control 1
2 A053H629 Plate, Mounting 1
3 A054G527 Installation, Control 1
4 0814−2166−01 Screw, Flat Head 14
5 A049F209 Relay, Control 1
6 0307−3197 Relay, Control 1
7 A035F510 Block, Terminal 16
8 0307−3194 Relay, Lockout 8
9 0526−2400−16 Washer, Flat 2
10 0850−2114−03 Washer, Lock 2
11 0860−2127−05 Nut, Hex 2
12 A053R884 Strap, Ground 8
13 A043C537 Label, Information 2
14 0526−2400−25 Washer, Flat 18
15 0800−6494−30 Screw, Hex Head 8
16 0850−2114−09 Washer, Lock 8

Control Panel Installation (A063W086) (PS0600) (Contd.)

17 0860−2127−11 Nut, Hex 9
18 0853−0040−55 Washer, Lock 2
19 0800−6494−27 Screw, Hex Head 1
20 0505−2545 Plug, Pipe 1
21 0323−2476 Connector, Plug 1
22 A063M845 Harness, Engine 1
23 0323−1678−11 Connector, Plug 1
24 0323−2192−04 Connector, Plug 1
25 A043T156 Harness, Interface 1


Control Panel Installation (A053F848) (PC1.2)
5
14
7
4
6
26 See Detail A
5
2
13
12
20
10
10
11
Detail A

Control Panel Installation (A053F848) (PC1.2) (Contd.)
17
18
19
7
15 24
25 8 23 16 18 19
Earthing Cable Assy
22
10
21
13
View From C
Earthing Cable Assy

1 A053F839 Panel, Control 1
2 0300−6314−01 Display, Control 1
3 A049F209 Relay, Control 1
4 0307−3197 Relay, Control 1
5 A035F510 Block, Terminal 20

Control Panel Installation (A053F848) (PC1.2) (Contd.)

7 0814−2166−01 Screw, Flat Head 10
8 0860−2127−05 Nut, Hex 2
10 0526−2400−25 Washer, Flat 18
11 0800−6494−30 Screw, Hex Head 8
12 0850−2114−09 Washer, Lock 8
13 0860−2127−11 Nut, Hex 9
15 0323−2192−04 Connector, Plug 1
16 0327−1507 Card, Control 1
17 0327−1617−01 Card, Control 1
18 0526−2400−19 Washer, Flat 10
19 0814−2166−03 Screw, Flat Head 10
20 A055G562 Sensor, Coolant Level 1
21 0853−0040−55 Washer, Lock 2
22 0800−6494−27 Screw, Hex Head 1
23 A056D623 Connector, Plug 1
24 0526−2400−16 Washer, Flat 2
25 0850−2114−03 Washer, Lock 2
27 A063C399 Harness, Engine 1


Control Panel Installation (A067R824, A067R534) (Non − CE)
15
18
7 17
21
15
16
20
18 View from B
10 26
25
5
1
11
6
22
2
8
19

Control Panel Installation (A067R824, A067R534) (Non − CE) (Contd.)
4
24
23
12
9
10
22

1 A067R539 Panel,Control 1
2 A054G527 Installation,Control 1
3 0505−2545 Plug,Pipe 1
4 0307−3197 Relay,Control 1
5 A049F209 Relay,Control 1
6 0323−2476 Connector,Plug 1
7 A053R884 Strap,Ground 1
8 0814−2166−01 Screw,Flat Head 8
9 0307−3194 Relay,Lockout 8
10 A035F510 Block,Terminal 20
11 0323−1678−11 Connector,Plug 1
12 0323−2192−04 Connector,Plug 1
13 Harness, Engine 1
# A063U602 Harness, Engine (Applicable to A067R824) (Due to Electric Governor) 1
# A063M845 Harness, Engine (Applicable to A067R534) (Due to Mechanical Governor) 1
14 A043T156 Harness,Interface 1
15 0526−2400−25 Washer,Flat 26
16 0800−6494−30 Screw,Hex Head 12
17 0850−2114−09 Washer,Lock 12
18 0860−2127−11 Nut,Hex 13
19 A043C537 Label,Information 2
20 0800−6494−27 Screw,Hex Head 1
21 0853−0040−55 Washer,Lock 2

Item Part No. Description Qty

22 0526−2400−16 Washer,Flat 1
23 0850−2114−03 Washer,Lock 1
24 0860−2127−05 Nut,Hex 1
25 0526−2400−31 Washer,Flat 2
26 0800−6494−60 Screw,Hex Head 2

Control Installation (A054G527) (PS0600)
2 9 7 8
3 4

1 A054G495 Enclosure 1
2 A054G511 Overlay, Label 1
3 A052U520 Card, Control 1
4 A054G513 Cover, Control 1
5 0098−5926 Label, Bar Code 1
6 0098−8182 Label, Danger 1
7 0815−0880−01 Screw, Pan Head Torx 4
8 0819−1164−01 Screw, Pan Head Torx 2
9 A055V473 Screw, Thread Forming 4

Coolant Heater Installation (A054H846)
14 16
15
Detail B
See Detail B
9
13
10
13
12 11 2
1 5
3
4

Coolant Heater Installation (A054H846) (Contd.)

1 A054H837 Bracket, Heater 1
2 A046H463 Heater, Coolant 1
3 0526−2400−22 Washer, Flat 8
4 0850−2114−07 Washer, Lock 4
6 0860−2127−09 Nut, Hex 4
8 0502−1508 Fitting, Hose Connector 1
9 A054Z270 Nut, Lock 1
10 A054N890 Adapter, Heater 1
11 A054R982 Hose, Coolant 1
12 A053N113 Hose, Coolant 1
13 0503−2157−01 Clamp, Hose 4
14 0321−0418 Holder, Fuse 1
15 0321−0417−03 Fuse 1

Current Transformer Installation (A053R362)

1 A054Y890 Box, Terminal 1
2 A035F320 Transformer, Current 3
3 A054G390 Tie, Cable 9

Electrical Coil Installation (A048V595) (40, 50 & 62.5 kVA)

(If the product is without Isochronous Electronic Governor)

1 A044F796 Coil, Electrical 1

Enclosure, Installation (A062Z640) (Non−CE)

Enclosure, Installation (A062Z640) (Non − CE) (Contd.)

9
11
12
13
14

10


1 A044R737 Seal,Enclosure 4.1 m
3 0526−2400−32 Washer,Flat 20
4 0850−2114−13 Washer,Lock 20
5 0800−6494−62 Screw,Hex Head 20
6 0853−0040−54 Washer,Lock 1


8 0526−2400−31 Washer,Flat 16
9 0860−2127−15 Nut,Hex 16
10 A053G257 Plate 2
11 0503−3097−01 Clamp,Hose 1
12 0526−2400−22 Washer,Flat 1
13 0850−2114−08 Washer,Lock 1
14 0800−6494−12 Screw,Hex Head 1


Enclosure Installation (A054C426)
12
See Detail A
See Detail B 2
6 1
8
5
7
4
1
11 2
4
5 Detail A 9
10
Detail
B

Enclosure Installation (A054C426) (Contd.)

1 0526−2400−32 Washer, Flat 28
2 0850−2114−13 Washer, Lock 28
3 0800−6494−62 Screw, Hex Head 14
4 0526−2400−37 Washer, Flat 12
5 0850−2114−17 Washer, Lock 12
6 0800−6519−06 Screw, Hex Head 6
7 0853−0040−54 Washer, Lock 1
9 0860−2127−15 Nut, Hex 14
10 0860−2127−19 Nut, Hex 6
11 A053G257 Plate 2
12 A044R737 Seal, Enclosure 4.1 m
13 0332−3940 Base, Cable Tie 5

Enclosure, Genset (A067V214) (Non − CE)

19
19 21 13
15
22
15
22
22
7
20
19
19 15
22
15
15
15
22
19
15 4
8 35 15
17
18 34
33
35
34
33
14
32
31
30

Enclosure, Genset (A067V214) (Non − CE) (Contd.)
23 11
10
30
31
32
12


See Detail G
26
24 See Detail H
29
25
27
28
Detail G
25 27 26 See Detail I
24
26 29
24
25
28 27
Detail H 29
Detail I
26
6
36
19
5 19 3
19
1 19 19
2 19 19

See Detail D
See Detail E
See Detail F
27 25 24
29
26
25
27
26 Detail E
Detail D 29
26
24
25
27
Detail F
29

See Detail A
See Detail B
25 24 See Detail J
27 28
29 26
26
24
Detail A Detail J 25
27
29
24
25
27
Detail B
26 29


1 A062P391 Chassis,Genset 1
2 A067S160 Frame,Lifting 1
3 A062U204 Frame,Lifting 1
4 A062P079 Duct,Air 1
6 A067G247 Duct,Air 1
8 A062U966 Duct,Air 1
9 A062P460 Door,Enclosure 1
12 A062U170 Door,Enclosure 1
14 A067Z885 Silencer,Exhaust 1
16 A040L517 Seal,Door 16.2 m
17 A067Z864 Cap,Rain 1
18 A067Z825 Pipe,Exhaust 1
19 A044R737 Seal,Enclosure 8.34 m
20 A064K897 Gutter,Door 1
21 A064K905 Gutter,Door 1
22 0509−0598−02 Washer,Sealing 34
23 A062U038 Bracket,Support 4
24 0853−2046 Washer,Lock 22
25 0526−2400−22 Washer,Flat 44
26 A034V708 Strap,Electrical 13
27 0850−2114−07 Washer,Lock 22
28 0800−6494−10 Screw,Hex Head 4
29 0860−2129 Nut,Hex 18
30 0526−2400−28 Washer,Flat 11
31 0850−2114−11 Washer,Lock 11
32 0800−6494−46 Screw,Hex Head 11
33 0526−2400−31 Washer,Flat 8
34 0850−2114−13 Washer,Lock 8
35 0800−6494−62 Screw,Hex Head 8
37 A054T163 Harness,Extension 1

Engine Installation (A053P327)
3
8
6
2

2 A053F975 Adaptor, Hose 1
3 0099−2598 Nameplate, Engine 1
4 0818−1181−01 Rivet, Round Head 2
5 0099−2604 Nameplate, Control 1
6 0517−0451 Plug, Hole 7
7 0526−2402 Washer, Flat 1
8 0860−2129 Nut, Hex 1

Exhaust Installation (A053J751)
4
10 9
5
8

1 0155−4779 Pipe, Exhaust 1
2 0155−4776 Clamp, Exhaust 1
3 A034X644 Gasket, Exhaust 1
4 A053J073 Pipe, Exhaust 1
5 A053J075 Gasket, Exhaust 1
6 0850−2114−13 Washer, Lock 4
7 0860−2127−15 Nut, Hex 4
10 A054J370 Wrapper, Guard 1
11 A054V649 Shield, Exhaust 1
12 A054V656 Shield, Exhaust 1

Exhaust Installation (A062X733) (Non − CE)

1 A062P854 Assembly, Tube 1
2 A053J075 Gasket, Exhaust 1
4 A062R719 Shield, Heat 1
5 A064E294 Clamp 1

Fuel System Installation (A053P146)
SEE DETAIL B
DETAIL B
SEE DETAIL A 4
3
1
DETAIL A

1 A053L190 Valve, Check 1
2 A054R969 Hose, Fuel 1
3 A053P137 Hose, Fuel 1
4 A041W261 Clamp, Hose 3

Generator Installation (A053N579)
1, 2, 3
5, 2, 1
4, 2, 1

1 0526−2400−28 Washer, Flat 20
2 0850−2114−11 Washer, Lock 20
3 0800−6494−44 Screw, Hex Head 8
4 0800−6494−46 Screw, Hex Head 8
5 0800−6494−48 Screw, Hex Head 4


Ground Strap Installation (A053R867)
See Detail A
8
7
3
2 5
4
6 1
9 12
11
4
12
10
1
Detail A
View From C
Earthing Cable Assy for 3 Pole

Ground Strap Installation (A053R867) (Contd.)
View from C
Earthing Cable Assy for 4 Pole

1 0853−0040−54 Washer, Lock 6
2 0526−2403−29 Washer, Flat 2
3 0526−2403−28 Washer, Flat 1
4 0526−0399−59 Washer, Flat 3
5 0800−6494−11 Screw, Hex Head 1
6 0860−2127−13 Nut, Hex 1
7 0850−2114−11 Washer, Lock 1
8 0800−6494−46 Screw, Hex Head 1
9 0853−0040−58 Washer, Lock 1
10 0800−6494−10 Screw, Hex Head 2
12 A043Y136 Strap, Ground 2

Guard Installation (A053U476)
6 1

1 A053U465 Bracket, Guard 1
2 A053U468 Bracket, Guard 1
3 A053U473 Guard, Exhaust 1

Harness Installation (A053U051) (PS0600 & PC1.2)
See Detail A
5
10
4
9
6
4
6 6 VIew From C 8
7 Detail A

1 0130−8353−02 Plate, Support 1
2 0503−3097−02 Clamp, Hose 1
5 0860−2137 Nut, Hex Flange 1
6 0503−3097−03 Clamp, Hose 3

Harness Installation (A053U051) (PS0600 & PC1.2) (Contd.)

7 Screw, Hex Flange Head 1
0800−6520−56 PS0600
0800−6520−57 PC1.2
8 Screw, Hex Flange Head 1
0800−6520−57 PS0600
0800−6520−56 PC1.2
9 0526−0399−59 Washer, Flat 1

Leads Installation (A053J858) (3 Pole, 250 Amp)
GENERATOR

1 A063K719 Harness, Power 1

Leads Installation (A053K803) (4 Pole, 125 Amp)
GENERATOR

1 A063K724 Harness, Power 1

Leads Installation (3 Poles) (A067U467, A067U616, A067U622) (Non − CE)
GENERATOR

1 Cable,Power 1
# A067U467 Cable,Power (3P 100 Amps) 1
# A067U616 Cable,Power (3P 125 Amps) 1
# A067U622 Cable,Power (3P 160 Amps, 200 Amps, 250 Amps) 1

Leads Installation (4 Poles) (A067U630, A067U628, A067U626) (Non − CE)
GENERATOR

1 Cable,Power 1
# A067U630 Cable,Power (4 Poles 80 Amps) 1
# A067U633 Cable,Power (4 Poles 160 Amps, 200 Amps, 250 Amps) 1

Oil Pump Installation (A054G370)
3 6 6 4 2 1 5 7

1 A054G362 Bracket, Oil Pump 1
2 A061X199 Pump, Oil 1
3 A040G934 Fitting, Hose Connector 1
4 A040N010 Hose, Oil 1
6 0503−3036−02 Clamp, Hose 3
7 0503−3099−01 Hose, Fuel 1

Radiator Installation (A055W958)

(C60D6E and C50D6E) (Spec B & C)
(C65D5E) (Spec C)
16 29
See Detail A 4 9 29
15
42
17
29
29 10
6
3
11
29 1
A
12
15
14
13
37
29
5 14
14 38
41
40
29
7
16
8 39
16

Radiator Installation (A055W958) (Contd.)

28
27
18 31
30 33
43
19 21
43
23
33
31
24
20
22
32
25
Detail A 36
34 35
26 26
View From Arrow A

1 A053F742 Fan, Radiator 1
3 A055W949 Radiator 1
# A053H802 Cap, Pressure 1
# A053H806 Tank, Coolant 1
# A053H813 Core, Radiator 1
# A055W939 Cooler, Charge air 1
# A055W946 Shroud, Radiator 1
4 A053K241 Guard, Fan 1
8 A053K163 Hose, Coolant 1
10 A055W988 Tube, Air 1
11 A055W986 Tube, Air 1
12 A053L393 Hose, Vacuum 2
13 A054F687 Hose, Vacuum 2
14 A041B506 Clamp, Hose 6
15 0503−3163−01 Clamp, Hose 2


16
17 A041T650 Clamp, Hose 3
18 0503−3149 Clamp, Hose 1
19 A053K175 Bracket, Radiator 1
20 A053N572 Isolator, Vibration 2

21 A053N977 Bracket, Radiator 1
22 0853−0040−54 Washer, Lock 4
24 0526−0399−59 Washer, Flat 2
25 0800−6494−10 Screw, Hex Head 1
26 0800−6494−11 Screw, Hex Head 1
27 0800−6494−53 Screw, Hex Head 4
28 0526−2403−30 Washer, Flat 12
29 0860−2127−13 Nut, Hex 4
32 0860−2127−09 Nut, Hex 4
34 0850−2114−07 Washer, Lock 4
35 A053M054 Bracket, Radiator 1
37 0850−2114−11 Washer, Lock 8
38 0503−3096 Clamp, Hose 1
39 A056P016 Spacer, Fan 1
43 0503−3097−01 Clamp, Hose 1
44 0526−2400−22 Washer, Flat 4


Radiator Installation (A053R700)

(C66D5E, C55D5E, C66D5L and C55D5L) (Spec B)
16
29 4
See Detail A 29
9
15
42
29 17
10
29
6
3 11
29 1
A
12
15
14
13
37
29
5 14
38
14
41
40
29
7
16
8
39
16

Radiator Installation (A053R700) (Contd.)

28
18 31 33
30 43
27
19
43
33 21
31 23
24
20
32 22
25
Detail A 36
34 35
26 26
View From Arrow A

3 A053H800 Radiator 1
10 A053K215 Tube, Air 1
11 A053K158 Tube, Air 1
15 0503−3163−01 Clamp, Hose 2
17 0503−3149 Clamp, Hose 1
21 0853−0040−54 Washer, Lock 4
23 0526−0399−59 Washer, Flat 2


24 0800−6494−10 Screw, Hex Head 1
25 0800−6494−11 Screw, Hex Head 1
26 0800−6494−53 Screw, Hex Head 4
27 0526−2403−30 Washer, Flat 12
28 0860−2127−13 Nut, Hex 4
31 0860−2127−09 Nut, Hex 4
33 0850−2114−07 Washer, Lock 4
36 0850−2114−11 Washer, Lock 8
37 0503−3096 Clamp, Hose 1
42 0503−3097−01 Clamp, Hose 1
43 0526−2400−22 Washer, Flat 4


Radiator Installation (A053R698)

(C44D5E, C44D6E and C44D5L) (Spec B & C)
(C55D5E and C55D5L) (Spec C)
16 29
See Detail A 4 29
9
42 15
17
29 29
10
3 6
11
1
29
12
15
14
13
37
29
14
5
38
14
41
40
29
7
16
8
39 16

28
18
31
30 34
33
43 27
19
43
21
33
23
31
20
24
32
22
25
Detail A
2
36
35 26 26
View from Arrow A

3 A053H801 Radiator 1
10 A053K215 Tube, Air 1
11 A053K158 Tube, Air 1
15 0503−3163−01 Clamp, Hose 2
17 0503−3149 Clamp, Hose 1
21 0853−0040−54 Washer, Lock 4


23 0526−0399−59 Washer, Flat 2
24 0800−6494−10 Screw, Hex Head 1
25 0800−6494−11 Screw, Hex Head 1
26 0800−6494−53 Screw, Hex Head 4
27 0526−2403−30 Washer, Flat 12
28 0860−2127−13 Nut, Hex 4
31 0860−2127−09 Nut, Hex 4
33 0850−2114−07 Washer, Lock 4
34 0850−2114−11 Washer, Lock 8
37 0503−3096 Clamp, Hose 1
42 0503−3097−01 Clamp, Hose 1
43 0526−2400−22 Washer, Flat 4

Radiator Support Installation (A053R628)

1 A053R050 Mount, Engine 1
2 A053R052 Mount, Engine 1

Sensor Installation (A063U344)
2
4

1 0503−3097−01 Clamp, Hose 1
2 A063R370 Coupling, Pipe 1
3 A062V214 Sensor, Pressure 1
4 A048R472 Hose, Oil 1
6 0860−2137 Nut, Hex Flange 1
8 0193−0529−01 Sensor, Temperature 1

Topical Index
A Card, Control, 46 , 51
Charger, Battery, 20
Accessories Installation (A052N211), 15 Chassis Installation (A053N576), 22
Actuator, 16 Chassis, Genset, 23
Actuator Installation (A055K918), 16 Chassis, Installation, 24
Adapter, Heater, 53 Chassis,Genset, 25 , 69
Adaptor, Hose, 70 Circuit Breaker Accessories Installation (A053L500), 27
Assembly, Tube, 72 Circuit Breaker Accessories Installation (A053L504), 28
Circuit Breaker Installation, 32 , 33 , 36 , 37 , 38 , 39
B Circuit Breaker Installation (A053H532), 29

Circuit Breaker Installation (A053H542), 34
Bar, Neutral, 21
Clamp, 72
Bar,Neutral, 33 Clamp, Exhaust, 71
Barrier, Phase, 27 , 28 Clamp, Hose, 53 , 73 , 79 , 88 , 91 , 92 , 95 , 96 , 98
Base, Cable Tie, 63 Coil, Electrical, 55
Battery Charger Installation (A053M158), 20 Connector, Plug, 42 , 46
Block, Terminal, 41 , 45 Connector,Plug, 49
Block,Terminal, 49 Control Installation (A054G527), 51
Box, Terminal, 54 Control Panel Installation, 48 , 49
Bracket, Circuit Breaker, 29 , 34 Control Panel Installation (A053F848), 44
Bracket, Guard, 78 Control Panel Installation (A063W086), 40
Bracket, Heater, 53 Coolant Heater Installation (A054H846), 52
Bracket, Oil Pump, 85 Coupling, Pipe, 98
Bracket, Radiato, 88 , 92 , 96 Cover, Circuit Breaker, 30 , 34
Bracket, Radiator, 88 , 91 , 95 Cover, Control, 51
Bracket, Shipping, 23 Cover,Circuit Breaker, 33 , 37 , 39
Bracket,Circuit Breaker, 33 , 37 , 39 Current Transformer Installation (A053R362), 54
Bracket,Shipping, 25
Breaker, Circuit, 29 , 34 D
Breaker,Circuit, 33 , 39
Door,Enclosure, 69
Breaker,Circuit , 37
Duct,Air, 69
Busbar Installation (A053M358), 21
Bushing, Reducer, 23 , 70 , 98
Bushing,Reducer, 25
E
Electrical Coil Installation (A048V595), 55
Enclosure, 51
C Enclosure Installation (A054C426), 62
CABLE,POWER, 83 , 84 Enclosure, Genset, 64 , 65 , 66 , 67 , 68 , 69
Cap,Rain, 69 Enclosure, Installation, 56

Index (Continued)
Engine Installation (A053P327), 70 Hose, Vacuum, 87 , 91 , 95
Exhaust Installation (A053J751), 71
Exhaust Installation (A062X733), 72
I
Installation, Battery (A053R636), 18
F Installation, Battery (A061Z940), 19
Fan, Radiator, 87 , 91 , 95 Installation,Control, 49
Fitting, Hose Connector, 53 , 85 Insulation, Rigid, 18 , 19
Frame,Lifting, 69 Isolator, Vibration, 23 , 88 , 91 , 95
Fuel System Installation (A053P146), 73 Isolator,Vibration, 25
Fuse, 53
L
G Lead, Battery, 18 , 19
Gasket, Exhaust, 71 , 72 Leads Installation, 83 , 84
Gauge, Level, 23 Leads Installation (A053J858), 81
Gauge,Level, 26
Leads Installation (A053K803), 82
Generator Installation (A053N579), 74
Link, Neutral, 19
Ground Strap Installation (A053R867), 76
Link, Terminal, 15
Guard Installation (A053U476), 78
Link, Throttle, 16
Guard, Exhaust, 78
Guard, Fan, 87 , 91 , 95
Gutter,Door, 69 M
Mount, Engine, 97
H
Harness Installation (A053U051), 79 , 80 O
Harness, Battery Charger, 20 Oil Pump Installation (A054G370), 85
Harness, Engine, 42 , 46 Overlay, Label, 51
Harness, Interface, 42 , 46
Harness, Power, 81 , 82
HARNESS,ENGINE, 49
P
Harness,Extension, 69 Panel, Control, 41 , 45
Harness,Interface, 49 Panel,Control, 49
Heater, Coolant, 53 Pickup, Fuel, 23
Holddown, Battery, 18 , 19 Pickup,Fuel, 25
Holder, Fuse, 53 Pipe, Breather, 23
Hose, Coolant, 53 , 87 , 91 , 95 Pipe, Exhaust, 71
Hose, Fuel, 73 , 85 Pipe,Breather, 26
Hose, Oil, 85 , 98 Pipe,Exhaust, 69

Index (Continued)
Plate, 60 , 63 Sensor, Coolant Level, 46
Plate, Mounting, 41 Sensor, Magnetic Speed, 16
Plate, Support, 79 Sensor, Pressure, 98
Plug, Hole, 70 Sensor, Temperature, 98
Plug, Pipe, 42 Shield, Exhaust, 71
Plug,Pipe, 49 Shield, Heat, 72
Pump, Oil, 85 Silencer,Exhaust, 69
Spacer, Fan, 88 , 92 , 96
R Spreader,Terminal, 33 , 37 , 39
Strap, Ground, 41 , 46 , 77 , 88 , 91 , 95
Radiator, 87 , 91 , 95
Strap,Electrical, 69
Radiator Installation (A053R698), 94
Strap,Ground, 49
Radiator Installation (A053R700), 90
Radiator Installation (A055W958), 86
Radiator Support Installation (A053R628), 97 T
Relay, Control, 41 , 45 Tie, Cable, 54
Relay, Lockout, 41 , 45 , 53 Transformer, Current, 54
Relay,Control, 49 Tube, Air, 87 , 91 , 95
Relay,Lockout, 49
Rivet, Round Head, 70
Rod, Battery Retaining, 18 , 19
V
Valve, Check, 73
S
Seal, Enclosure, 63
W
Seal,Enclosure, 59 Wire, Electrical, 18
Sensor Installation (A063U344), 98 Wrapper, Guard, 71

Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
0130−8353−02, 79 A034F667, 18 , 19 A053K237, 87 , 91 , 95 A054V656, 71
0146−0915, 16 A034V708, 69 A053K241, 87 , 91 , 95 A054Y890, 54
0155−4776, 71 A034X644, 71 A053K251, 87 , 91 , 95 A055G562, 46
0155−4779, 71 A035F320, 54 A053K255, 87 , 91 , 95 A055V350, 20
0193−0529−01, 98 A035F510, 41 , 45 , 49 A053L190, 73 A055W949, 87
0300−6314−01, 45 A040G934, 85 A053L393, 87 , 91 , 95 A055W986, 87
0306−5358, 16 A040L517, 69 A053M054, 88 , 92 , 96 A055W988, 87
0306−5465, 16 A040N010, 85 A053M736, 23 A056A538, 20
0307−3194, 41 , 45 , 49 , 53 A041B506, 87 , 91 , 95 A053N113, 53 A056D623, 46
0307−3197, 41 , 45 , 49 A041T650, 88 , 91 , 95 A053N398, 23 , 25 A056P012, 88 , 92 , 96
0320−2156−05, 27 A041W261, 73 A053N572, 88 , 91 , 95 A056P014, 88 , 92 , 96
0320−2156−07, 27 A043C537, 49 A053N977, 88 , 91 , 95 A056P016, 88 , 92 , 96
0321−0417−03, 53 A043T156, 42 , 46 , 49 A053P137, 73 A059R172, 30
0321−0418, 53 A043Y136, 77 A053R050, 97 A059R647, 34
0323−1678−11, 42 , 49 A044F796, 55 A053R052, 97 A060J526, 19
0323−2192−04, 42 , 46 , 49 A044R737, 59 , 63 , 69 A053R180, 23 , 25 A061G821, 19
0323−2476, 42 , 49 A046H463, 53 A053R182, 23 , 25 A061J920, 18
0327−1507, 46 A048R472, 98 A053R199, 23 , 25 A061J932, 18 , 19
0327−1617−01, 46 A049F209, 41 , 45 , 49 A053R685, 18 , 19 A061N417, 16
0332−3940, 63 A049W285, 34 A053R884, 41 , 46 , 49 , 77 , A061N421, 16
A049W292, 29 88 , 91 , 95 A061N785, 23 , 26
0337−4128, 21 , 33
A050X100, 19 A053U465, 78 A061X199, 25 , 85
0402−0958, 23
A052H942, 15 A053U468, 78 A062P079, 69
0402−0970, 87 , 91 , 95
A052J817, 23 , 26 A053U473, 78 A062P336, 69
0416−1459, 18
A052U520, 51 A054F012, 16 A062P391, 69
0502−1508, 53
A053F742, 87 , 91 , 95 A054F687, 87 , 91 , 95 A062P436, 69
0503−2157−01, 53
A053F839, 41 , 45 A054G362, 25 , 85 A062P460, 69
0503−3096, 88 , 92 , 96
A053F975, 70 A054G390, 54 A062P477, 69
0503−3097−01, 88 , 92 , 96 ,
98 A053G257, 60 , 63 A054G495, 51 A062P499, 69
0503−3097−02, 79 A053H084, 29 , 34 A054G511, 51 A062P528, 69
0503−3099−01, 85 A053H629, 41 A054G513, 51 A062P854, 72
0503−3149, 88 , 91 , 95 A053H800, 91 A054G527, 41 , 49 A062R719, 72
0503−3163−01, 87 , 91 , 95 A053H801, 95 A054H837, 53 A062U170, 69
0505−2470, 98 A053J073, 71 A054J370, 71 A062U204, 69
0505−2534, 23 , 25 A053J075, 71 , 72 A054K552, 20 A062U966, 69
0505−2543, 70 A053K158, 91 , 95 A054N890, 53 A062V214, 98
0505−2545, 42 , 49 A053K163, 87 , 91 , 95 A054R969, 73 A063C399, 46
0517−0451, 70 A053K165, 95 A054R982, 53 A063K719, 81
0800−6520−19, 69 A053K175, 88 , 91 , 95 A054T163, 69 A063K724, 82
0818−1181−01, 70 A053K215, 91 , 95 A054T189, 46 A063M845, 42 , 49
A030H963, 27 , 28 A053K229, 87 , 91 A054V649, 71 A063R370, 98

Numerical Index (Continued)

Part No. Page Part No. Page Part No. Page Part No. Page
A063U602, 49 A067M732, 33 A067T018, 37 A067U630, 84

A064E294, 72 A067M733, 37 A067T019, 39
A067U633, 84
A064K897, 69 A067M739, 39 A067U467, 83
A064K905, 69 A067R539, 49 A067U477, 33 A067V231, 39
A067F201, 33 A067R854, 33 , 37 A067U480, 37
A067G247, 69 A067R855, 39 A067U616, 83 A067Z825, 69
A067M705, 37 A067S160, 69 A067U622, 83

A067Z864, 69
A067M707, 39 A067S997, 37 A067U626, 84
A067M709, 39 A067T013, 33 A067U628, 84 A067Z885, 69

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Parts Manual

C40D6E, C40D6E (Spec A − F)

Copyright  2022 Cummins Inc. Page 3

Engine Installation (A053P327) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Page 4 Copyright  2022 Cummins Inc.

Product Safety Precautions

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About This Manual

Genset Standby Prime Engine Alternator

Page 6 Copyright  2022 Cummins Inc.

Genset Standby Prime Engine Alternator

Replacement parts not identified in this catalogue can be ordered by contacting:

Engine Parts: Alternator Parts:

Copyright  2022 Cummins Inc. Page 7

Quick Serve Online (QSOL)

If further information is required, contact your authorized distributor.

Page 8 Copyright  2022 Cummins Inc.

For reference document your genset information in the spaces below.

Generator Model Number: _________________________________

Generator Set Serial Number: _________________________________

Engine Serial Number: _________________________________

Digital Control Software: _________________________________

Copyright  2022 Cummins Inc. Page 9

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Copyright  2022 Cummins Inc. Page 11

Item Part No. Description Qty

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This page is Intentionally blank.

Copyright  2022 Cummins Inc. Page 13

This page is Intentionally blank.

Page 14 Copyright  2022 Cummins Inc.

Accessories Installation (A052N211)

Item Part No. Description Qty.

Copyright  2022 Cummins Inc. Page 15

Actuator Installation (A055K918)

Item Part No. Description Qty.

Page 16 Copyright  2022 Cummins Inc.

Air Fliter (A053K701)

Item Part No. Description Qty.

Copyright  2022 Cummins Inc. Page 17

Installation, Battery (A053R636) (PC1.2, PS0500)

Item Part No. Description Qty.

Page 18 Copyright  2022 Cummins Inc.

Installation, Battery (A061Z940) (PC1.1, PC1.2, PS0500, PS0600)

Item Part No. Description Qty.

Copyright  2022 Cummins Inc. Page 19

Battery Charger Installation (A053M158)

Item Part No. Description Qty.

Page 20 Copyright  2022 Cummins Inc.

Busbar Installation (A053M358)

Item Part No. Description Qty.

Copyright  2022 Cummins Inc. Page 21

Chassis Installation (A053N576)

Page 22 Copyright  2022 Cummins Inc.

Chassis Installation (A053N576) (Contd.)

Item Part No. Description Qty.

Copyright  2022 Cummins Inc. Page 23

Chassis, Installation (A062W708) (Non − CE)

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Chassis, Installation (A062W708) (Non − CE) (Contd.)

Item Part No. Description Qty.

Copyright  2022 Cummins Inc. Page 25

Chassis, Installation (A062W708) (Non − CE) (Contd.)