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1F-F1K50AD-2-01
MAINTENANCE MANUAL
MANUAL 01
GENERAL
MIRAGE F1AD
AIRCRAFT
RE-ISSUE 1990
RESTRICTED
MAY 1990
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
Restricted MAINTENANCE MANUAL 01
F1AD
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MIRAGE F
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Restricted MAINTENANCE MANUAL 01
6- 1 AC 12/79
6-001 AC 06/75
6-002 AC 06/75
6-003 AC 10/83
6-004 AA 01/83
6-004M AA 12/79
6-005 AA 12/74
6-006 AE 04/77
6-007 AD 05/79
6-007M AD 11/75
6-008 AE 06/77
6-009 AB 04/77
6-010 AF 04/77
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The present manual includes the modifications applicable to the aircraft basic technical
definition
426 (FF 10) - 429 (FF 13) - 433 (FF 17) - 421 (FF 27) - FX67 (FF 33) - 457 (FF 42) -
460 (FF 44) - 472 (FF 55) - 498 (FF 83 FF 84) - 500 (FF 85 - FF 86 - FF 87) - 508 (FF 89)
454, 486, 512, 540, 543, 544, 546 (FF 91) 531 (FF 95) - 528 (FF 108).
514 (FF 97) - 682 (FF 222) - 695 (FF 238) - 701 (FF 242)
NOTE : For modifications prior to the aircraft basic technical definition, systematically apply the
"modification incorporated" text.
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GENERAL
TABLE OF CONTENTS
SECTION Page
PREAMBLE Hi
5 STORAGE 5-1
6 TRANSPORTATION 6-1
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INTRODUCTION
1 The Maintenance Manuals are prepared for the personnel who have the responsibility of
performing technical work on the equipment.
In the description and operation all the technical information concerning the various component
systems of the aircraft as well as of those equipment items whose documentation is incorporated.
- All information necessary, for the performance of technical work involved in :
- Servicing
- Trouble shooting
Removal-disassembly
-
Inspection-maintenance-adjustment
-
Reconditioning and storage
-
which may be to be carried out by the operators. As such, they establish the limits of the maintenance
authorized at organization level.
3 These Maintenance Manuals form an integral part of a set of publications covering the aircraft
operation. Therefore, it will be necessary to refer to :
- the Illustrated Parts Breakdown for identifying assemblies, sub-assemblies and detail parts.
- the equipments with individual documentation.
4 This set of maintenance publications consists of 17 manuals. Each manual is divided into sections.
A Some of these manuals cover the aircraft systems and structure according to a breakdown into
homogeneous functions, each section relating to all or part of functional system.
B Other manuals deal with general and specific information such as servicing intervals servicing
instructions, etc.
Thus :
It summarizes :
The safety measures to be taken during the various tasks, which should normally be known and
-
observed by all the personnel who may work on the equipment.
- The list of the various products and materials that aircraft operation and maintenance require.
- The usual torque values.
It defines :
-The maintenance cycles and the various inspections recommended for the equipment.
- The table of periodic maintenance operations which summarizes all the maintenance operations
detailed in the Manuals and gives the frequency of the operations which are to be performed
systematically during the various inspections.
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It gives :
- The locations of the inspection doors and the principle of their numbering.
- The definition of the standard and specific tool kits as well as their contents.
In Sections 5 and 6 the Manual deals with aircraft storage and transportation.
(2) Manual 02 «SERVICING INSTRUCTIONS» gives information necessary for the performance of
technical work involved in aircraft servicing and preparation for flight :
- parking-mooring,
- ground handling,
- replenishing-draining,
- tyres,
pre-f light and post-flight inspections,
- preparation for mission,
- engine starting,
- run-up.
Section 0 «GENERAL INFORMATION AND SAFETY» contains, general information data and
also Essential Safety precautions to be observed during various maintenance operations. This section
should be familiar to all personnel involved in work on the equipment.
(3) Manual 1 0 «NWS GENERAL» is a collection of the parts common to the NWS Manuals.
- Gives information necessary to understand the diagrams (symbols used in the diagrams, diagram
effectivity code, location diagrams for the electrical boxes and their components) and information
necessary to maintenance information.
- Lists the electrical and electronic components.
- Gives the connection diagrams in list form.
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MANUAL OR CHAPTER
SECT
OR 01 02 03 04 05 06 07 08 09
SUB Take-off Pilot
Servicing Structure Hydraulic Electrical
General Flight and landing Power-plant environment
CHAP instructions
and system
controls system
airframe system installations
Maintenance
cycle
Hydraulic Electrical
Table of Parking Lateral Accessory Cockpit
1 periodic Wings Mam L/G power power
Mooring controls dnve furnishings
maintenance. generation generation
operations
Lubrication Fuselage
points Lighting
Tightening forward Pitch Main L/G Air
Ground Fuel system internal
2 torques section
doors conditioning
nspection handling controls and
I (up to
doors external
frame 22)
Pre-flight
Removable Engine
and Airbrake Wheels and
5 Storage structural
post -flight controls tires check and
components
inspections control
Anti-shimmy
Run-up
8 and steering
Check flights
controls
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MANUAL OR CHAPTER
SECT
OR 10 11 12 13 14 15 16 17
SUB NWS -radio NWS
and NWS NWS
NWS flight control NWS Data
CHAP communi¬ control and operational Wiring
general electronics armament recording
cation navigation systems
and AP
systems
Use of Index of
testing and V/UHF Flight electrical
PltOt Armament Gun
1 trouble system
control
panel
and
system system
shoot ing electronics electronic
equipment components
Rocket
26 V 400 Hj UHF Air data Wiring Fatique
2 supply
Autopilot Radar launching
system system diagrams meter
system
Close combat
VOR/ILS Air-to-Air
5 IFF
marker missile
systems
Navigation Radar
6 system detector
Radar
Electronic
7 counter-
altimeter
measures
Reconnais¬
Radio
8 sance
compass
system
Towing
system
9
practice
targets
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B A list of effective pages which is the record of all the pages making up the Manual. It determines
the Manual breakdown.
C A list of modifications included in the Manual. This list which is specific to each manual records
only those modifications which affect the Manual concerned.
Each of these Sections is subdivided into 9 Sub-Sections which are assigned an unchanging title
and sequence number :
0 - General
1 Description and operation
2 - Trouble shooting
3 - Removal-Installation
4 - Disassembly-Assembly
5 -Inspection-Check-Adjustment
6 - Cleaning-Corrosionpreventive treatment
Painting
7 -Storage-Preservation-Transportation
8 - Repair
NOTE:
(1 ) Maintenance and lubrication are covered by Sub-Section 6.
(2) In each Manual, Sub-Section 7 deals with the matter of preservation-packaging and transportation
relating to the individual items of the system to which the Manual is applicable and which forms the
subject of an incorporated documentation. As concerns the complete aircraft, this matter is dealt with
in the «GENERAL» Manual.
(3) Sub-Section 8 covers- the reconditioning operations for the items of the system to which the
Manual is devoted. The structural repairs of the aircraft form the subject of a separate Manual :
«STRUCTURAL REPAIRS».
(4) Any Sub-Section which is not applicable is not shown.
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This Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
C Sections of a Manual dealing with general or specific information.
Their breakdown does not follow the sequence of a common Section in a Manual which deals with
an aircraft system.
The structure of these Sections is «as required» in accordance with general or technical information
forming the subject of the Section.
Each Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
(1 ) A table of components, lists all the units, accessories and equipment items of the system concerned,
in the logical descriptive sequence. It gives the essential characteristics of these equipment items, their
function in the system concerned, their location within the aircraft and it indicates whether the
relevant documentation is separate or incorporated.
Layout illustrations are usually attached to this Sub-Section, which also refers to the functional diagram.
The purpose of the table of components is to clarify the system description, by specifying the purpose
and the characteristics of the various components.
In this table, the units, accessories or equipment items are identified by :
- the reference designation for those equipment items which have an electrical function.
- a sequential index number (1 to X) when the item is not assigned any reference designation.
Note that the values shown in the table of components are rated values. When tolerances apply to
these values, they are always given in the Sub-Section which deals with maintenance.
(2) A text portion which describes the system operation in detail. This refers to the functional diagram.
NOTE The detailed description and operation of the individual equipment items are given in their
:
separatedocumentation or, if applicable, in the documentation known as the incorporated
documentation (see below).
(3) The description-operation part of the «incorporated documentation» for some equipment items is
contained in pages or groups of pages which are independent and placed next to the description and
operation of the system to which they belong.
The «incorporated documentation» is given in the same order as it appears in the table of
components; it is illustrated whenever necessary and the internal index numbers are given in the
sequence 1 to X for each component, independently of the index numbers shown in the table of
components.
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C - Sub-Sections 2 to 8 :
These Sub-Sections give all technical information on the maintenance of the functional system
which forms the subject of the Section.
At the head of each group of pages which describe details of an operation, the following
information will be found :
(a) Equipment required which lists the tools and ground support equipment required to perform the
operation. Since the tools are grouped in homogeneous kits, only the tool kit to be used is specified.
However, the tools are indicated in the text by :
- the dimension across flats (in mm) for the spanner to be used when standard tools are concerned,
unless a specific spanner must be used.
- the part number when special tools or special ground support equipment are concerned.
(b) Materials. The standard designation of the materials used, or the commercial designation if the
former is not available, is shown under this heading.
However, the. standard designation suffixes are shown only 'in the «list of various products and
materials» in the «GENERAL» Manual.
If only one material is used during the operation, its designation is not recalled in the text which details
the operation.
(c) Spares. Only the spares which are systematically required are shown by their names supplemented,
ifnecessary, by an indication in order to avoid any confusion in their location. Reference shall be
made to the Illustrated Parts Breakdown to find their part numbers. The only exception to this rule is
the standard hardware, for which the standard part number is shown.
(2) The man-hours required for the performance of the operation are not given in the description of
the operation, but in the table of periodic maintenance operations included in Manual 01 «GENERAL».
The figures showing the location of the inspection doors, are part of Manual 01 «GENERAL», to
which reference should be made.
The door numbering principles are as follows :
B Fuselage doors
The first two digits show the number of the frame forward of the door, the next two digits are the
clock position of the door within the fuselage section in which it is located :
- example : fuselage door between F.29 and 30 in the middle part of the R/H side : door 29-03.
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C Wing doors
The first digit locates the door in relation to the rib which precedes the door from the aircraft
centreline to the wing tip.-
The last two digits indicate in which of the following areas is the door :
1 to 29 - leading edge
The door numbering direction is from the wing root to the wing tip and from the leading edge to
the trailing edge.
Even numbers apply to the upper surface doors and odd numbers apply to the lower surface doors.
- example : door located between ribs 1 and 2 on the upper surface within the centre wing box :
V138.
The odd numbers apply to the L/H side and the even numbers apply to the R/H side.
A Schematic diagram. The schematic diagram is drawn in block form, showing the main component
interconnections, illustrating the functional principle of the system and the connections to the other
systems or functions.
B Functional diagram. The functional diagram represents all the units, accessories and equipment
items making up the system and their functional connections. The detailed operation of the function
can be followed on that diagram.
The functional diagrams are usually shown in inoperative condition (i.e. no pressure, no power, aircraft
on its wheels). The complex functions may be illustrated by several functional diagrams associated with
the main operating phases.
The equipment inside is represented in the form of a block or symbol. For the actual equipment
illustration it is necessary to refer to the relevant publication.
The functional diagrams show the terminals except for the relays, on/off switches, selector switches and
indicator lights.
The functional diagrams define the type of the information conveyed. Disconnections and grounding
connections are not shown unless an aircraft boundary is concerned.
(1) Test connectors on equipment. The test points are shown by the associated terminal number
which is encircled and hooked to the tested circuit. If there are several test connectors, the reference
designation of the connector to which the point belongs is written next to the test point.
(2) Aircraft test connectors. These are shown with their terminal numbers and reference designations
in the same manner as the other aircraft wiring connectors.
C Wiring diagram. The wiring diagrams form the subject of Manual 16 to which reference should be
made.
D Symbols used in the diagrams. The symbols used in the diagrams are shown in the following
charts :
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i-
Fuse-breaker
1-wire lead
\7
Coaxial connector
Sub-assembly
Terminal lug
Connector
Box
terminals
-#-
2- wire lead
Three-pole
circuit-breaker
I * Double-pole
control switch
Double-pole
contactor
112 3 1 Single pole
Test connector control switch
3-wire lead
on equipment I '**'
Spring-loaded,
both directions
42Z Single-pole JL
Â" pushbutton
Double-pole
Independent t> , n-wire lead
connector
control switch
B
T
° Single pole I Spring-Iloaded,
<P Bus bars
Crossing without c fo control switch / din
one direction
Double-pole
connection
pushbutton
Crossing with
Magnetically-held
connection
pushbutton
Relay
Coaxial connector Press-to-test
light
Single-pole
double-throw
Antenna switch
Double-pole
Diode II- DC ground double-throw
switch
Time delay
relay
e
-Z-frm- Pushbutton
light
*-** Zener diode
Double-pole
triple-throw
Flashing
Resistor AC ground
M switch
relay
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â Chassis ground l
CX 12
NPN
cj Computing power ground transistor
P4
Terminal 6 of
test connector P4
TDX3 Differential TDR PNP
synchro transistor
o COX
o transmitter
o n-position
o
selector switch
o
o ! RV4 Thyristor
o TR
Resolver
RS
-rt- Triac
I * Relay LV
Magnetron
Hr- Capacitor
Cam-actuator
contact
Thermostat
-c J- Potentiometer mi i Thyratron
Fuse z. Thermistor
Initiator
Comparator
Photo-electric cell
***/ M j Motor
Inductor
Amplifier
Failure Electronic
detector unit
( MG ) Motor-generator
& Single TR
©_ Tachometer- Double TR
~ generator
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"© or Cam
Mechanical clutch
o
__ Mechanical differential
Self-sealing coupling
LSI Manually-operated cock
® Outwards or inwards
relief valve
Float switch
r_ Non-return flapper
LEËI Pressure switch
EP - Electro-pump
Fuel stop valve
B P = Pump
Pressure or test connection
T © Stop air valve
System No.2
Ancillary systems Systems other than
.Hydraulic
hydraulic systems
* m m * Emergency system \
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SYMBOL DESCRIPTION
»t OR
the output state is 1 if, and only if,
one or more input states are l 's .
1
NOT
3-
the output state is 1 if, and only if,
the input state is 0 .
&
NAND (NOT-AND)
D-
the output state is 0 if, and only if,
all the input states are l 's .
^1
NOR (OR-NOT)
3-
the output state is 0 if, and only if,
one or more input states are l's .
LOGIC EQUATIONS
Definition : Sign + : OR operation
ïîign x : AND operation
R : absence of information R
Example : S = (A + B + C) (D + E)
Condition S = (Information A or Bor no information C)
AND (information D or E)
that is : S = A and D or E
or S = B and D or E
or S = no information C and D or E
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6- IDENTIFICATION OF PAGES
7- CROSS-REFERENCES
«International measuring system (IMS) units (converted values, possible complementary units)».
The converted values are given in the order : British units and US units.
Whenever converted units of measure are suspect, it is mandatory to refer to the international
measuring system (IMS) unit of measure.
In some specific cases, for which the units of measure are taken from standards, the units of
measure remain those of the IMS international system except for US Standards where the units are US
units.
In addition, characteristics specific to some equipment are given in IMS units (example : aircraft
dimensions, etc.).
In the publications, references are made to French official documents, such as Technical
Regulations (RT), Technical Circulars (CT), BNAé Standards, etc. All these documents are namely
listed in Manual 01 «GENERAL».
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2- REVISION TO PUBLICATIONS
A - Procedure
B Page numbering
First case - Addition of one or more new pages following the last page of a Sub-Section.
The pages are numbered in the normal order.
Second case Insertion of one or more new pages between two existing pages.
The new page(s) bears the number of the preceding page followed by a capital letter, with the exception
of letters 1, 0 and Z.
The letters are chosen in every case so as to provide for maximum further insertions unless the initial
numbering sequence is changed.
The principle is illustrated in the table below :
3rd insertion
Successive
2nd insertion
insertions
1st insertion
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Example :
Assuming that several pages are to be inserted in succession between pages 6 and 7. The first one
will be numbered 6M, the second one 6F if it is to be placed before 6M, or 6T if it is to be placed after
6M. Similarly, if it is necessary to insert a third page later on, its number will be 6F or 6T, 6C or 6J, 6Q
or 6W as applicable.
Third case - Insertion of a new page following application of an official modification. The principle
consists in showing up the two states simultaneously in the publication, i.e. post- and pre-modif ication.
(a) The modification can be inserted according to the principle stated above without altering the page
numbering sequence : There will be a new page which supersedes the preceding one.
(b) As a result of the insertion of both states (post- and pre-modification), if the number of pages
increases, the solution will be as follows :
both the pre- and post-modification pages will bear the same number. «MOD...X» will be shown
on top of the date on the modified page (this means modification X applied). Both pages will be shown
in the list of effective pages with.
(c) Where a complete paragraph or a Section is deeply affected by a modification (most of the pages
changed), the complete paragraph which is modified will be found first and followed by the complete
paragraph which is not modified. The table of contents will list both paragraphs (or Sections).
The unmodified pages will be deleted during a further revision only when the modification has
been applied to all aircraft.
The modifications to the text, insertion or deletion, are identified by a vertical line in the margin.
Those pages which are entirely changed are identified by a vertical line in the margin on a level
with the date of issue.
To avoid the necessity of creating English versions of certain illustrations the translations of the
legends have been added in italic script and the standard french abbreviations have been unchanged.
Furthermore, to ensure ready reference, the same abbreviations have been used in the parts of the
text which correspond to such illustrations.
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SECTION 0
TABLE OF CONTENTS
Page
0-4 BIBLIOGRAPHY
LIST OF ILLUSTRATIONS
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A General : The identification code gives the abbreviated and coded part number of each hardware
item whether standard or not.
XXXXX XX XXXXXX XX
TL Surface treatment code (see para. E)
22201 BC 050008 L
22274 BC 050014 LE
22431 CC 050 R
L SURFACE TREATMENT :
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Standard or
Item
specification number
AA
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D Material code
T TITANIUM ALLOYS
BR 45S8 120(174010) TK T-A6V 188(127600)
When necessary, the surface treatment is indicated by means of one or two letters according to the
code established.
Identification
Treatment description
code
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A General. Marking identifies the material, through its characteristics of use and (possibly) its high
temperature capabilities.
B Marking principles
The material, with some exceptions, is identified by two standard code letters given in chapter 1 ,
para. D.
This identification marking also indicates that the threads are in accordance with ISO
Specification.
Limit temperatures above 425° C for use are indicated by the digit of the hundreds of degrees of
the maximum temperature in degrees Celsius.
a) Screws :
The cross-recessed head screws are not marked when they are made of the most commonly used
steel grade (35NC6) (BC).
For the screws that cannot be easily marked on account of the shape or the little space available,
the two letters may be replaced by a simpler symbol.
(b) Nuts :
For standard nuts, made of the most commonly used materials, the letter marking defined above is
not essential since the nuts are differentiated by their shapes, weights and colours ; the ISO thread is
howeyer always indicated either by letter M or m, or by the symbol « » marked on one flat before
cutting.
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C - Identification marking
SCREWS
© © © © © © BJ
.^^1
É
3 and 4 diameter capability
NOTE: When reinstalling components secured with titanium screws, the operator may:
- reuse the TK annealed titanium screw if in good condition, or,
- replace it with a TX hardened and tempered titanium screw of the same dimensions.
SCREWS
CED Shape a
83 hbar
R < CM3
STEEL (AG) (120300 psi)
ALUMINIUM ALLOY (DG) CORROSION - RESISTANT
STEEL
(SD R
Shape b
£ 83 hbar
STEEL (BC) (120300 psi)
AB
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6-8
S18 4.5 £8
10- 12 2.5
Spherical markings, depth 0.5
1 st oversize 2nd oversize
NOTE: - "Non-removable" components may be originally fitted with oversize fasteners "R1"
without any special mention in the aircraft logbook.
If an oversize 81 screw, as identified by its marking defined above, is removed, it is
to be replaced with a screw of the same oversize.
- If the screw hole needs to be reworked as a result of damage caused during disas¬
sembly, the second oversjze "R2" is to be used.
AA
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1 - PURPOSE
This sheet summarizes the main safety measures to be applied or complied with when working on
the aircraft so as to avoid body injuries.
- On ARMED aircraft, ALL OPERATIONS (trouble shooting or preparation for use) are
FORBIDDEN.
- On LOADED aircraft, all operations (trouble shooting or preparation for use) shall only be
carried out after making sure that no armament circuit is energized.
WARNING:
THE EMERGENCY JETTISON CIRCUITS ARE DIRECTLY SUPPLIED FROM THE BATTERY.
PUSHING ANY OF THE EMERGENCY JETTISON BUTTONS WILL CAUSE THE INITIATORS
TO FIRE EVEN IF THE BATTERY SWITCH IS OFF.
WARNING ;
IN ALL CASES, OPEN DOOR 17-04 AND SET «DOORS-DIVE BK» GROUND SAFETY
SWITCHES TO «GROUND» POSITION.
B Flight controls
DO NOT WALK - DO NOT STAY UNDER AND ON CONTROL SURFACES (SPOILERS- TAIL
UNIT) - DO NOT LEAVE ANYTHING ON MOVING PARTS.
-All works in compartments through which the flight controls (rods, bellcranks, servo-control...)
run as well as all disconnections shall be prohibited when hydraulic systems are pressurized. If-for
trouble shooting or adjusting purposes - it is necessary to work on the controls, it is then recommended
to avoid any wrong operation and take all relevant safety measures.
AB
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- Pitch control.
- If doors 36-03-1 and 36-09-1 are not installed, all operations in compartments are prohibited.
Roll control.
-
Spoilers (on wing upper surface) operate together with the ailerons : USING PROTECTORS,
-
DELIMIT THE SPOILER OPERATING AREA so as to avoid any accident.
C Hydraulic system
- Comply with precautions to be taken when working on hydraulic systems (See 07-0).
- Only work on brakes when the latter are cold enough (risk of burns)
- In case of brake unit fire :
- Come near the wheels perpendicularly to the spindle (risk of bursting).
- Comply with safety measures relative to brake unit fire (See 02-0).
5- ELECTRICAL SYSTEM
In order to prevent accidents due to electrocution, each work station shall be fitted with a ground
connector used to dissipate towards the ground line inside the hangar, the stray currents generated by
defective electrical ground support equipment.
Ground support equipment and maintenance equipment using 11 5/200 V-400 Hz voltages or
industrial frequency voltages should be connected to the ground and the aircraft. The latter shall be
grounded with utmost care.
When working on the aircraft, it is FORBIDDEN to use electrical hand tools energized under
voltages other than very low voltage.
6- POWER PLANT
During said run-ups, the ground mechanics are subject to the engine noise which causes fatigue
resulting in reflexes slackening and slowness to react.
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WARNING :
- ONLY USE COLD LIGHT SOURCES.
- ANY REMAINING FUEL MUST BE MOPPED UP WITH NATURAL SPONGES OR COTTON
CLOTHS.
-THE USE OF PAPER TOWELS IS PROHIBITED WHEREVER THERE MIGHT BE FUEL
VAPOURS.
7 - HYDRAULIC SYSTEM
- Comply with precautions to be taken when working on hydraulic systems (see 07-0).
A Oxygen system
- The use of oxygen may be dangerous and the existing hazards should not be overlooked. Oxygen
in itself is not a dangerous element but it improves the combustion and risks become greater when
oxygen concentration in the air increases.
- When working on oxygen systems, it is mandatory to comply with the elementary safety measures
(see 02-0 and 09-0).
- People working on oxygen systems should never forget the following :
- Do not work on liquid oxygen systems unless you are thoroughly familiarized or under the
supervision of qualified specialists.
- Wear a special protective suit when handling liquid oxygen.
- Never touch pipes or couplings through which liquid oxygen flows with bare hands or any part
of the body not efficiently protected.
- If liquid oxygen is spilled on clothes, take them off immediately. If the body comes into contact
with liquid oxygen or if any part of the body is suspected to be frozen or cooled, rapidly thaw the
affected part preferably by immersion or bath in water at a temperature slightly higher than the normal
body temperature (40-45°C). After this fast thawing, loosely wrap the wound in dry and clean linen
and call for a doctor. Do not put anything other than a clean and dry dressing on the wound.
- Do not authorize smokers, open flames, sparks or matches in areas where liquid oxygen is being
handled.
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- During oxygen filling, do not carry out maintenance or servicing operations which may introduce
inadvertently fire sources or combustibles.
Oxygen jets should always be directed far from persons, various components of the bench,
ground and aircraft.
10 EMITTERS
(1 ) It is not advisable fo stay in front of very powerful SHF emitters (radar), especially when the aerial
is fixed.
Airborne radar danger areas are illustrated in the figure.
Because of eye accident hazards, it is forbidden to stay in front of the aircraft during laser firing.
The safety area to be observed is contained within an angle of 20° in front of the aircraft. It should be
marked out by panels «DANGER - LASER LIGHT».
(2) It is forbidden to introduce and handle explosives (stores and initiators) within the radar radiation
areas (a minimum distance of 16 m (17 yd) shall be observed for airborne radar, in the 20° radiation
area)
B High voltage
Most VHF-UHF-SHF-XHF emitters feature high voltages. It is FORBIDDEN to touch the high
voltage systems of these emitters (systems-antennas...).
AC
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10 m
(11 yd)
20° horizontal
110° vertical
3m (3 yd)
2 m (2yd)
Antenne
Antenna
Pointe avant radar
Radar nose cone
ZONE INTERDITE
FORBIDDEN AREA
1
Stationnement autorisé pour le travail occasionnel
,,'1 11 !'
l,v
Standing authorized for occasional work
Components of these products can be classified into two categories according to the dangers
encountered when using them :
- Category 1
methyl toluene
methyethylketone carbon tetrachloride
trichloréthylène methyl chloride
crude petroleum chromâtes dichromates
xylene acetates
cyclohexanone epoxy resins
alodine
selenious acid
hydrofluoric acid
nitric acid
phosphoric acid
phenol
all acid and base solutions, in general.
(1) Always avoid to inhale solvent or acid vapours for a long time. Workshops in which these
products are used should be ventilated. Use a breathing mask when handling very dangerous products.
(3) Never add water into an acid, but acid into water.
(4) Never mix chemical products haphazardly. Always comply with the «directions for use» of said
products.
(5) Avoid prolonged or frequent contact of these products with the skin. All useful protections
should be available : protecting clothes, boots, goggles, masks, gloves.
(6) Do not eat nor keep food in working zones. Thoroughly wash before meals.
WARNING:
PRODUCTS OF CATEGORY 2 REQUIRE IMMEDIATE INTERVENTION OF A DOCTOR.
Do not rub. Rapidly wipe the eyelid with clean cloth (handkerchief-compress). Immediately
wash with running water and keep the eyes open :
- for 1 5 minutes at least for products of category 1 .
- until ambulance arrives for products of category 2.
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- Thoroughly water, take clothes off and carry on watering until the ambulance arrives.
-Allow the victim to vomit and drink much water, wash the mouth several times.
- Start artificial respiration. If the victim comes to, proceed as stated above.
When used up to 260°C, PTFE is not dangerous. However, cigarettes and tobacco may be
contaminated by PTFE dust or dispersed dried PTFE. Utilization of cigarettes and tobacco is therefore
prohibited when working with PTFE, it is even forbidden to keep cigarettes and tobacco in the pockets.
For these same reasons, all persons shall wash hands before smoking.
PR sealants can be handled without danger, taking the minimum precautions. As a component part
of the activator is immediately absorbed by the epiderm, avoid any direct contact with the skin and
specially with open wounds. Also avoid to ingest sealing products. Wash hands before smoking or
eating. If the activator has been in contact with the skin, wash with hot water.
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When applying sealant, correctly ventilate or use breathing masks. Avoid to inhale the vapours for
long or frequent periods. As PR sealants strongly adhere to the various materials, they also adhere to
the skin. Therefore, in order to avoid difficulties for removing the sealant spread on the hands :
- Use polyethylene gloves for coarse worksteps, i.e. which do not require a great skill.
- For delicate work normally wash hands before using the product, then apply a slight coat of
cream DERMOCIF to be spread on the epiderm by lightly massaging so as to allow the cream to
impregnate the epiderm efficiently. Allow the- cream to dry for one or two minutes. Sealant no longer
adheres to the skin and can be removed by normal washing.
13 - REANIMATION METHOD
Any person involved with maintenance operations on an aircraft or next to an aircraft shall be
familiarized with the following regulations, both THEORETICALLY and PRACTICALLY. It is
everyone's DUTY to be ready to give first aid in order to prevent any loss of human lives. YOUR OWN
LIFE IS CONCERNED.
Generally, an electric shock DOES NOT IMMEDIATELY KILL. The victim can be SAVED, even
if HE DOES NOT BREATH ANY LONGER.
Use non conductive and dry material (rubber gloves, cloth) to clear either the electric wire or the
victim. Never use metal or damp material. If voltage exceeds 1000 volts, cut off power supply and
provide for the victim's fall if he is hung-up.
If power supply cannot be suppressed, using an isolated stool, take a non conductive and dry pole
to clear the wire from the victim. Avoid any contact between the wire and the face or any other bare
parts of the victim. If the mouth of the victim is open and if it contains foreign matter (such as tobacco,
false teeth, etc..) remove them with the fingers.
Loosen the victim's clothing near his throat and his chest. Immediately start the artificial
respiration.
B Artificial respiration
Follow the indications given by the three sketches hereafter («mouth to mouth» procedure).
Continue the artificial respiration, without stopping, until spontaneous breathing starts again, or, if
transportation to the hospital is found necessary, continue artificial respiration during transportation
until a mechanical means of artificial respiration can be applied.
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Position 1
(3) The operator, then, breathes in deeply, then applies his mouth,
widely open, round the victim's mouth (position 2), pressing to avoid
air leaks. Simultaneously, the operator stops the nostrils of the
victim with his cheek, therefore preventing the air from passing
through the nose. If it cannot be done, the operator shall pinch the
nostrils between finger and thumb of the hand which is applied on
the forehead, (a helper can do this).
(4) The operator, then, blows strongly into the mouth of the
victim, watching if possible, the thoracic expansion obtained.
Position 2
(5) When he has finished to blow, he takes his mouth from that of
the victim without moving his hands. The air comes out whilst the
chest depresses. (Breath can be heard by placing the ear close to the
victim's mouth).
(6) When the thorax of the victim is empty, the operator breathes
in again strongly and repeats the operation described in step 3, going
on with the artificial respiration cycle at a rate of 12 to 15 times per
minute. The first 10 insufflations in the victim's mouth shall,
however, be performed more rapidly.
Position 3
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REMARKS
A slight pressure against the victim's ribs applied by the operator or by a helper eases the breathing
out time.
For babies, the operator's mouth will cover both the mouth and the nose. Carefully blow and stop
blowing as soon as the thorax starts expanding. It is recommended to slightly press against the stomach
of the child to prevent air from entering.
If the operator finds water or vomit in the mouth of the victim, he shall immediately turn the
victim's head to the side so that the liquids can flow out, then, very quickly he cleans the mouth with
his fingers or a handkerchief. He then places the victim's head in the hyperextension position and
restarts the artificial respiration.
If, during the inspiration time the victim's thorax does not expand, check if the head is correctly
in the hyperextension position and the chin pushed upwards before starting insufflation again. In case
of unsuccess, make sure that no foreign matter obstructs the pharynx.
If it is not possible to lay the victim down, (in a boat, for example, or in small premises) kneel on
the right knee, the left foot being slightly forwards. Lay the back of the victim on the left thigh. Keep
the victim in this position by placing his right armpit over the operator's right elbow, whilst the right
hand lifts the chin and the left hand holds the head in the hyperextension position by pressing against
the victim's forehead. Make the insufflation in this position (position 3).
AA
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1 - PURPOSE
This sheet summarizes the general instructions to be observed when working on systems so as to
avoid damage to the material.
2 GENERAL INSTRUCTIONS
A - When removing equipment from A/C, refer to instructions given in the manual WEIGHING AND
BALANCING OF AIRCRAFT.
B - Whenever any repair or maintenance operation is performed on the installation with due regard to
the location of. the equipment or component to be removed and their environment, it is essential prior
to removal to blank off or mask all openings likely to give access to foreign matter in the adjacent areas.
C When taking down items of equipment or components, all removable fasteners of the screw type
such as screws, washers, nuts, etc. must be kept together with the associated equipment or else assorted
according to their location (frame ref. No., stringer ref. No.) in order to be able to check all their
numbers ; all missing fasteners must under any circumstances be collected before going on with the
removal.
Special care should therefore be taken on removing units of equipment or components from such
areas as structural boxes giving access to the flight controls, since they are difficult of access for
detecting and eliminating foreign matter.
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- system drainage,
- check of system sealing,
- check of equipment mechanical clearances with respect to linkage travels,
- adjustments, as necessary,
- check of installation,
- locking.
It is forbidden to close a door before the mechanic responsible for the inspection has examined
each compartment (no tools left, defective locking, discrepancies...) and given the order to close said
door.
- It is MANDATORY that multiple wrench M 31025 with female square drive be used to open or
close some doors such as : cockpits - lower and side bays. Advantages of this wrench are as follows :
- it can only be removed from the square drive if the door is correctly closed (two pins are
provided to impede extraction),
- when the door is locked, the wrench cannot remain in the square drive because it features
an internal spring used to eject it as soon as it is no longer held in position.
-Do not clean titanium and titanium alloys with chlorinated products.
-When removing or reinstalling the pressure sealed inspection doors of the tanks, it is compulsory
to comply with some particular precautions (see 03-5). As regards the other pressure sealed doors, take
care not to damage the seal (PR sealant or seal) and recondition it or replace it as necessary (see 03-5).
- Take all relevant safety measures in order not to score the structure elements or damage the
protective coatings.
- Do not damage structure seal beads.
AC
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4- FLIGHT CONTROLS
- Do not operate the control stick, rudder pedal and trims if the hydraulic systems are NOT
pressurized.
- DO NOT ALTER ADJUSTMENT of flight control rods. The latter are adjusted in factory using
manufacturing tools which enable interchangeability of equipment. For any operation, refer to
manual 04 «Flight controls».
- Servo-controls with fixed or moving barrel are adjusted in factory to the same center-to-center
distance, with very close tolerances.
- THE LENGTH of servo-controls provided with a fixed barrel SHOULD NEVER BE ADJUSTED,
as such servo-controls include a mechanical position repeater device connected between piston and
control bellcrank. Any modification of the center-to-center distance will require the servo-control to be
sent to the manufacturer for complete adjustment.
- Comply with instructions relative to manual opening and closing of undercarriage doors and
airbrake panels (see 02-0).
6- POWER PLANT
A Fuel and pressurization systems are equipped with special «INTER F LEX» type couplings which
require particular installation and removal conditions (see 06-0).
- On couplings, only use seals matching the system concerned.
C - On the ground, with the aircraft supplied with electrical power, it is imperative to trip the fuse-
breaker of the low-pressure pump concerned (either LH or RH) in case the supply circuit of the pump
control relay should be cut off as this relay permits pump operation when it is not energized.
D - If the aircraft has been grounded, with tanks empty, for more than four months (and no more
than six months in temperate climate) :
- either refuel the aircraft,
| - or fill and drain the tanks, or spray the tanks with an Air 3404 fuel mixture plus 10% of Air 1 504
oil. Renew this treatment every four months.
E After an emergency extension of the inflight refueling boom, do not return the boom emergency
control lever to normal position until the emergency cylinder is completely discharged.
7- ELECTRICAL SYSTEM
- Before disconnecting or connecting servicing or test connectors, make sure that the aircraft is
not energized.
- When measurements are not carried out with a specific equipment, it is compulsory to use
continuity testers when connecting the test connectors. Work can then be performed without risk
of damage to the connector pins.
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- Whatever the measurement may be, it is forbidden to pierce the lead insulation. This results in an
electrolysis process which in course of time causes leakage or insulation breakdown.
- As regards systems supplied with three-phase AC voltage and after repair or modification to
wirings or connectors, check the phase sequence before connection.
- Take all relevant precautions for removing and installing an electrical component (See 08-0).
8- HYDRAULIC SYSTEM
- Hydraulic systems are equipped with ARSAERO fittings requiring to comply with particular
instructions when installing them (See 07-0).
- Only use seals and flexible pipes made of a material matching with the system concerned.
- Comply with precautions to be taken when working on hydraulic systems (See 07-0).
A Air conditioning
- Comply with assembly instructions for air conditioning pipes (see 09-0).
- As regards connections, only use seals matching with the system concerned.
B- Oxygen
It is mandatory that any action concerning seat or canopy embrittlement system should be
performed by a seat or armament specialist.
In order to keep the reliability of canopy embrittlement pyrotechnic system, see instructions
in 09-0.
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- Install blanking devices on pressure inlets as soon as the pitot system is not used so as to prevent
foreign, matter from entering the ducts (before installing blanking devices, make sure that heating
probes are sufficiently cooled).
C Incidence probe
-Carefully handle the probe tube to avoid damaging the stops limiting its rotation.
-Install probe tube protecting cover as soon as the incidence system is no longer used and heated.
- The protecting cover should be installed or removed as per axis of probe tube, and without
rotating.
D Armament
- Comply with safety measures for armed or loaded aircraft (See 02-0).
E IFF system
- In order to avoid accidental operation of IFF emitter-receiver emergency mode, do not pull
seat-to-emergency contactor connection (on frame 10, on RH side behind the seat).
- Wait until the gyros have stopped completely before removing the equipment.
- Use trucks fitted with shock absorbers for transport.
- Do not drop, kick, throw, ram or knock down carelessly any gyro container.
- Be careful when handling a gyro for fixing it to a support, or laying it on a bench.
G - Sight head
When working in cockpit, be careful not to put anything on the sight head lens. It is recommended
to put the protective cover, supplied with the sight assembly on the lens.
The clear glass and lens should not be subjected to dust or smoke.
H Sight camera
AA
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Restricted MANUAL 01
1 - PURPOSE
this sheet summarizes the isntructions to be observed when servicing the aircraft and operating the
various systems so as to avoid wrong operations which could cause damage.
2- GENERAL INSTRUCTIONS
Systems and installations shall be operated only for the time required for adjustments or checks.
3- FLIGHT CONTROLS
Before pressurizing the hydraulic systems, MAKE SURE THAT NO CONTROL IS PINNED.
-
-When hydraulic systems are pressurized, ONLY PIN THE CONTROL FOR THE TIME
REQUIRED FOR THE CHECK and after taking all relevant arrangements to avoid wrond operation,
AND PARTICULARLY FOR ANY PIN INSTALLED DOWNSTREAM OF AUXILIARY
SERVO-CONTROL.
- Before pressurizing the A/C hydraulic system fully or partially, it is IMPERATIVE to check that
the two connections between releasable bellcrank and servo-control are simultaneously uncoupled or
coupled (risk of damage to a releasable bellcrank lever). Severe damages will also be caused to both
components in case one of these two connections is uncoupled (even for a short time) while hydraulic
pressure is applied to one system.
- IT IS FORBIDDEN TO CARRY OUT FLIGHT CONTROL INTEGRATED TEST WHEN THE
AIRCRAFT IS JACKED UP. THIS TEST SHALL BE COMPULSORILY PERFORMED WHEN THE
AIRCRAFT IS ON GROUND.
- Comply with instructions relative to opening and closing of U/C doors and airbrake panels (See
02-0).
- A brake unit disassembled even partially requires particular attention to avoid any inadvertent
pressurization of the braking system (See 05-7).
5- POWER PLANT
A At run-up
Some units of the navigation and weapon system shall be operated in order to prevent them from
being damaged (See 02-7).
- Comply with safety measures for run-up (See 02-0).
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6- HYDRAULIC SYSTEM
-Before pressurizing hydraulic circuits, make sure that they are in full operating condition.
-After any operation and before performing adjustments or functional tests, carry out vapour
relief preceded - if necessary - by drainage of systems.
7- ELECTRICAL SYSTEM
A - Protection of A/C battery
(1) All tests should be performed using an external power supply unit so as to prevent battery
discharging.
(2) On failure warning panel, the battery switch should be set to «Off» position so as to avoid :
- battery discharging when no external power supply unit is available,
- battery saturation when an external power supply unit is available (battery charging through
transformer - rectifiers).
B Protection of fuse-breakers
To prevent damage to the front face of failure warning panel due to heating when indicator lights
are supplied, place the lighting control unit selector to position «NIGHT» and adjust lights to minimum
brightness. After completion of test, return selector to position «DAY».
D Resetting of inverter
When it is necessary to use an external electrical power source (external power receptacle connect¬
ed), the inverter must be reset by tilting down the reset switch so as to prevent its operation which is
indicated at the failure warning panel by the illumination of the «EMG ***» light. The light should go
out.
A Oxygen
During run-up (see 02-7) or ground firing, it is recommended to operate the gyro systems and
servo-mechanism systems to prevent possible damages due to vibrations.
B - Heating of NWS units
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When power supply is cut off (voluntarily or because of failure), it is very important that the
gyroscope axis be perpendicular to the outer frame so as to avoid - during slowing down - that the
gyroscope comes to rest on its pitch stop and then causes the gyro equipment to rotate about the roll
axis, which may result in damage.
Consequently, after cutting off power supply, it is necessary to pull the resetting knob fully so as
to make sure that the gyroscope is correctly positioned.
Starting and operation of a pressure generator should be performed carefully to prevent aneroids
and servo-mechanisms from being damaged.
«Sensitive» pitot static systems' (S1, S2, S4, T1, T2) are to be systematically connected to the
generator. In some special cases when some systems are to be shut off, the relevant operations are
described and SHOULD BE DULY OBSERVED.
Before performing leak test prior to the checks, make sure that static systems are connected to Ps
outlet of generator, and that total pressure systems are connected to Pt outlet.
(2) Tests
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(3) Reconditioning
After testing, slowly vent the systems (ambient pressure). First vent the total pressure systems,
then the static pressure systems.
Do not remove pitot static system connections until they have reached ambient pressure.
E - Radar
F Intercommunication system
Amplifier channel selector switch on radio selector box shall be set to «1» in order to prevent
channel «2» from being permanently supplied by the battery bus.
G Gyro system
The length of time for which this unit is energized on the ground is subjected to some restrictions
so as to avoid damage to said unit (see 12-0).
I - Laser
I J Navigation computer
The length of time for which this equipment is energized on the ground is subjected to some
restrictions so as to avoid damage to said equipment (see 12-0).
I K Bombing computer
The length of time for which this equipment is energized on the ground is subjected to some
restrictions so as to avoid damage to said equipment (see 14-0).
AD
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Restricted MANUAL 01
1 - PURPOSE
This sheet summarizes the instructions to be observed when handling and using the ground support
equipment.
B Oxygen cylinders
- Slowly open or close the cocks only manually. If manual opening (or closing) is impossible, the
cocks will be considered as defective. It is strictly FORBIDDEN to use a wrench or similar tool to open
or close cylinder cocks. .
WARNING :
QUICK OPENING OF COCKS MAY CAUSE A SUDDEN COMPRESSION RESULTING IN
TEMPERATURE INCREASE SUFFICIENT TO GIVE BIRTH TO FIRE OR EXPLOSION.
- Make sure that the cylinders contain «Aviation» grade oxygen. In case of doubt as regards the
content of a cylinder, NEVER use it to fill an oxygen system.
- A residual pressure of 3,5 bar (50.75 psi) should remain permanently in the cylinders of the
trolley so as to prevent introduction of moisture.
- On exhausted cylinders, mark «empty» and put them aside from other cylinders.
- They shall remain in open, cool and ventilated premises and shall be protected against sun and
heat source.
- They shall be handled with care, as well as their pipes so as to prevent the insulation from being
damaged, and shall be kept very clean.
- During decanting operations, do not leave valves or cocks completely open. Open them fully,
then close them by a quarter turn to avoid risks of freezing in open position.
- Never allow liquid oxygen to remain between two valves. Always open one of the valves to
prevent an excessive pressure from being generated.
AB
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3- MEASURING DEVICES
These ground support items of equipment shall be systematically calibrated twice a year and when¬
ever defective.
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(1) Utilization with only one generation: connect it to the system concerned: the tests are
carried out with "aircraft reservoir full".
After use, refill the reservoir if required.
(2) Simultaneous utilization with both generations:
(a) The bench used is fitted only with one flow supply and a common return: the tests are
carried out with "aircraft reservoirs empty" so as to avoid abnormal filling of an aircraft reser¬
voir.
After use, fill the reservoir of each system separately.
(b) The bench is fitted with two separate systems: the tests are carried out with "aircraft res¬
ervoir full".
6 - HYDRAULIC AND PNEUMATIC TEST ACCESSORY KIT (P/N: 15000 -)
A - Installation of swivel coupling
-Never use an open-end wrench. Tighten nuts 1 and 2 by hand by gripping their knurled
surfaces.
-Before fitting this coupling on the valve, unscrew knurled nut 1 so as to insert plunger 3
until the internal stop is felt.
-Install the swivel coupling on the valve by tightening nut 2 by hand, then tighten nut 1
until the valve internal stop is felt.
SWIVEL COUPLING
INFLATION VALVE
(Tool)
Gas source
AA
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A Purpose
This operation is intended, through pressure generator, to obtain - on the ground - static pressures
(Ps), total pressures (Pt) and consequently display of the following parameters :
- pressure altitude H,
- indicated airspeed IAS,
- mach number M.
Equipment required :
Ground support equipment :
1 1 5-200 V/400 Hz electrical power supply
CAUTION :
IT IS MANDATORY TO CONNECT SKIN STATIC PORT S4 TO THE PRESSURE GENE¬
RATOR. STATIC PORT S3 IS NOT CONNECTED.
Connect pressure generator receptacles Pt and Ps to the aircraft using appropriate rubber hoses,
couplings, sleeves and adapters.
NOTE :
See 12-1.
C Operation
CAUTION :
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VUE SUIVANT F
VIEW IN DIRECTION OF ARROW F
Générateur
Pressure generator
CAUTION :
THE GENERATOR SHOULD NEVER BE OPERATED WITH Ps AND Pt OUTLETS AIR
VENTED.
TO THAT PURPOSE, MAKE SURE THAT THE AIR VENT VALVE IS CLOSED (CLOSE
THROUGH CLOCKWISE ROTATION).
(1) Envelopes
Make sure that the operating limitations of A/C components (01-0) correspond to the limitations -
Hp max and CAS max - displayed on the generator. Otherwise, select these values.
- Using the junction cords, connect the remote control unît to the generator.
- On remote control unit :
- check that Hp and CAS selectors are set to «0».
- check that sealing switches are directed towards L5 and L6 lights.
- Install the remote control unit in cockpit.
dHp . dCAS
It and "dt-
Switch to «Pt - Ps opening» and test the lights. Pump and blowers come into operation.
-
Using Hp and CAS selectors, display the ground pressure (ground altitude and zero speed). To
-
that purpose, pay attention to indicator lights L1 to L4. The light(s) out indicate(s) the direction in
which Hp and CAS selectors are to be actuated. When the lights L1 to L4 come ON, L7 and L8 go out,
L5 and L6 come ON. The generator is ready for use.
REMARK : If ground pressures are already selected, lights L1 to L4 are to come ON very soon, but L5
will only come ON after about 10 sec. time delay after unit starting.
and L6 lights
Perform leak test of Ps and Pt channels by directing Ps and Pt switches towards L7 and L8 lights.
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(4) Operation
The generator is controlled from the cockpit ; using the remote control unit, test the lights.
- Vary Hp altitude and CAS speed in operating systems as per required test.
- Read their values on altitude indicator (set to 1013.25 mbar) and mach/airspeed indicator.
Process data delivered by the indicator lights associated with altitude and speed switches.
rr^ and -Tr- speeds, related to required tests, may only be modified on the front panel of
generator.
NOTA : The pressure generator may be fully controlled from the front panel, by setting the INT/EXT
switch to INT and using the front panel controls and indicator lights.
- Mains cut-out
Short cut-out
The electro-valves which are not supplied are closed ; in operating systems, pressures are kept as
before cut-out.
When re-energizing the mains, keep the generator to «Pt - Ps opening» ; the generator starts by
itself . The electro-valves are kept closed by the time delay circuit ; they will open themselves when
the operator obtains : upstream Ps = downstream Ps and upstream Pt = downstream Pt.
Long cut-out
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1 - SCOPE
This sheet indicates the instructions to be followed for locking castellated nuts with cotter pins.
2- PROCEDURE
A Before pinning
AB
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or as shown in the variant in the figure of paragraph B (1) (a) ; in that case, it will be necessary
to make sure that the pin head is sufficiently inserted into the castellation to prevent the cotter pin
from rotating.
NOTA : 'n all cases, thin castellated hex nuts with a nominal diameter less than or equal to 7 mm
(0.275 in) shall be pinned according to the method set forth in paragraph B (1) (a), if the
outer taper of the castellated section precludes forming of the cotter pin to a correct
«anchor» shape.
- Insert the cotter pin in the hole. Press on the pin head so as to insert it correctly into the
castellation (never use a hammer which could cause the pin head to be distorted and the nut and bolt
to be damaged).
- If need be, cut off the prongs of the pin using nippers, then bend said prongs.
AB
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1 - PURPOSE
This sheet indicates the general instructions and precautions relative to installation of various
retaining rings.
2 - EQUIPMENT REQUIRED
A - Standard tool
Circlip pliers
B Spares
- Retaining rings with diameters not exceeding 40 mm are considered as systematical spares and
shall be replaced at each disassembly.
3 - PROCEDURE
A - Groove inspection
Before installing retaining ring, carefully brush the groove. No burr or trace of impact is
permissible. All the edges shall be sharp except those of groove roots for parts made of materials liable
to notch effect.
B - Installation
Before installation, discard retaining rings showing defects which could be prejudicial to their
insertion or to their position inside the groove (distortion, burr, oxidation, etc.).
NOTE : Ensure before assembly (on slat rollers, for example), that the TRUARC rings have satisfied
the hardness unity measurement tests (hardness tested rings).
- Always install (or remove) the retaining rings using appropriate pliers fitted with stop screws used
to limit displacement. These pliers should be matched with the dimension of the ring to be installed.
Ring distortion should be limited to the minimum required for installation. As regards circlips «I»
(inner) particularly, never bring the ring ends in contact with one another. In case of wrong operation,
discard the circlip.
- Some retaining rings are stamped. Cutting may result in curvature of one of the faces next to the
edges. The ring shall be positioned in such a way that the face (free of cutting radii or curved face (B))
is opposite the face bearing against the component to secure against motion.
Detail A
Inner retaining
ring
Outer retaining ring
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- The retaining ring shall fall freely into its groove, but shall always be tight on the shaft.
C - Check
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1 - SCOPE
2 - EQUIPMENT REQUIRED
A - Special tools
B - Standard tools
-Hand cutters or snips.
C - Materials
-Galvanized steel cable 1.6 mm (0.063 in) dia. (specification BNAé L36115).
-FLEXON sheathing 3 mm (0.118 in) dia., 0.5 mm (0.0197 in) thickness, (LABINAL).
-A-G5 alloy tube 6 mm (0.236 in) dia. x 1 mm (0.039 in), (specification BNAé L15612).
-Attaching parts: (lugs, split rings...).
3 - DESCRIPTION
-a cable 1, diameter: 1.6 mm (0.063 in), seven strands of seven wires, in galvanized steel,
-a sheath 2, in "FLEXON" clear plastic, 3 mm (0.118 in) dia. and 0.5 mm (0.0197 in)
thickness,
-two tubes 3, in A-G5 light alloy 6 mm (0.236 in) dia. and 1 mm (0.039 in) thickness,
-attaching or connecting parts 4 (lugs, split rings).
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4- PROCEDURE
- Using hand cutters, cut the cable to a total length including «L» plus the length required to form
a loop at each end. It is recommended to use the following standard lengths : 120 mm, 170 mm,
220 mm, 270 mm (with 10 mm intervals for intermediate lengths).
- Slip a crimping tube onto the cable then add the attachment.
- Form the loop.
- Position the tube so that the loop cable end protrudes from it by 1 to 2 mm (0.04 to 0.08 in).
Crimp the tube over the two cable pieces thus joined together.
- From other end of cable, slip on the clear plastic sheath, then the crimping tube and the
attachment.
- Proceed as previously for loop forming and crimping.
NOTE : In the particular case of movable parts retained by nylon attachment, such as electrical
connector caps, these nylon straps can be replaced, for repair purpose, by galvanized steel
cable.
5- ATTACHMENTS
AB
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(1) Fixing lugs will be manufactured in A-UAG1/A5 light alloy with T3 treatment (quenched - age
hardened), as per the following drawing :
dia.D
dia.2.5
J Developed lenght
R mini 3
CROSS-SECTION AA
(2) Table of dimensions (in mm) for the manufacture of various lugs
L
For fixing D
L (developed t
Description dia.
R r
screw dia. mm lenght)
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Restricted MANUAL 01
LOCKWIRE SAFETYING
(figure 1)
1 - SCOPE
This sheet indicates the instructions to be followed for the effective safetying of screws or nuts
whenever the use of lockwire is specified.
These instructions apply to screws and nuts installed on an aircraft equipment item or component,
line couplings or nuts (lines belonging to an equipment item or the aircraft) and the assembly of two or
more equipment items.
- The purpose of lockwire safetying is not to guarantee that the original tightening torque is
maintained, but to minimize any loosening caused by settling and vibration.
- This operation is to be performed with the use of corrosion-resistant steel lockwire with a
diameter of 0.8 mm (0.5 mm dia may be used under exceptional conditions, but only for safetying 3 or
4 mm dia screws).
Unless otherwise indicated, the use of zinc-coated, annealed soft steel lockwire is permitted for
emergency repair purposes and is recommended for equipment when the wire is not permanently in
contact with an unpainted light-alloy surface.
- The use of lockwire is stricly prohibited when the part(s) is/are in ultra-light alloy.
2 - PROCEDURE
- The wire connecting the components to be safetied must be installed so that any natural
loosening tendency is counteracted by an increase in the wire tension.
- After insertion through the hole provided, the wire is to be twisted together with eight to twelve
twists being formed over a length of 25 mm. The wire must be taut during this operation.
- As far as possible, long lengths of twisted wire are to be avoided ; do not exceed 60 mm
(developed length) between two holes.
- The length of untwisted wire near each hole is not to exceed 3 mm.
- After the last hole, the wire must be twisted over a length of 10 to 15 mm, then formed into a
loop to prevent it from becoming a snag.
No loop is required when the lockwire is sealed with heat-shrinkable tubing, but the tubing must
entirely cover both ends of the wire.
- The wire must be installed so that it is not subject to wear caused by friction (bearing against a
sharp angle for instance) or overstress resulting from fouling.
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- As a general rule, no more than three screws or nuts should be safetied together, except when
they have the same function (e.g : cover secured by a series of n screws which must all be removed if
the cover is to be removed).
- On the figure (example 4), note the reverse twisting directions of twisted portions A and C ;
loop B can move only in the direction which increases the twisting of wires A and C.
-Safetying can be performed as indicated in the figure (example 10) for some cases where no
provision has been made for a hole.
- When a direct-mounting union or bulkhead union is lockwired, the wire must be arranged so as
to permit insertion of the wrench intended to counteract the loosening torque of the line nut.
- The hollow bolt of a banjo union must be lockwired. The wire shall be connected to a hole
drilled in the union (see example 1 1 in figure), or to a hole of the adjacent hollow bolt if necessary.
In addition, if the banjo union is connected to a moving hose, it must be mechanically prevented from
rotation (flat machined on the boss supporting the banjo union for instance). If the body of the banjo
union is not prevented from rotation, lockwiring is to be installed only after connection of the line
to the union.
The tightness of a screw or a nut must not be modified so as to move the hole to the best posi¬
tion.
IMPORTANT :
IN THE SPECIAL CASE OF LOCKWIRE APPLICATION INSIDE FUEL TANKS, BLOB OF
PR 1422 IS TO BE APPLIED TO THE END OF THE TWISTED WIRE.
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?77rrZ?T?7?7T7?7Zt
7 8
This is a list of the official regulations and publications mentioned in the manuals and to which
reference should be made.
1- LIST OF PUBLICATIONS
Technical bulletin :
CT. No. 2, NF dated May 14th, 1979 Conditions of applicability for technical speci¬
fications and for technical manual Of Aviation
grade liquid oxygen.
Technical regulation :
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SECTION 1
MAINTENANCE CYCLE
TABLE OF CONTENTS
Page
1-0 GENERAL
LIST OF ILLUSTRATIONS
Fig. No Page
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1 - EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
- Kraft paper
- Adhesive tape
- Minnesota 670 adhesive tape, or
- Arclad adhesive aluminum protective foil
3- SAFETY MEASURES
4- AIRCRAFT CONFIGURATION
The aircraft should be supplied complete and conforming to the inventory list. The aircraft tool
kit, slip covers and various blanks are part of the aircraft equipment.
In the event of partial disassembly on the line, the removed parts shall follow the aircraft.
If the fuel system is to be repaired, the aircraft should reach the hangar fully defueled. If required,
defueling will be performed after engine test run-up or after the various tests only.
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A Protection equipment
CAUTION :
OBSERVE «NO STEP» MARKINGS.
B Access equipment
-Access to cabin :
cabin access ladder, or standard stepladder, or servicing platform.
- Access to wings :
standard stepladder or servicing platform.
Access to fuselage :
use servicing platforms made up from building sections ; it is not recommended to climb onto the
fuselage upper section via the cabin access ladder and the upper section of the air intakes.
Access to fin :
standard stepladder.
CAUTION :
OO NOT WEAR SHOES LIKELY TO SCRATCH THE SKIN OF THE AIRCRAFT (ESPECIALLY
CORD-SOLED SHOES IN WHICH WOOD OR METAL CHIPS MAY BE EMBEDDED).
OO NOT USE THE DOOR FRAMING AS A FOOTHOLD.
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Refer to document «Service life of components installed on aircraft» and to table of periodic
maintenance operations on removed components.
7- UPDATING OF DOCUMENTS
1 - GENERAL
The doors to be removed or opened for a specific periodic inspection are indicated by a
cross opposite the number of the doors concerned.
They are given in numerical order, in accordance with their location on aircraft and num¬
ber.
For actual removal of doors, refer to operation "Removal - installation" of doors (see
03-5).
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A- Fuselage
^v^INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^>w F T F T F T F T F T F T
01-00
02-OOi X X X X
02-04Î
02-06 X X X X X X
02-08i
03-03 X X X X X X
04-04i
04-08i
04-09i X X X X X X
05-04i
05-05i
05-06 X X X X X X
05-06i X X X X X X
05-07i X X X X X X
05-08/1 i
05-08/2i X X X X X X
06-05i
06-08i
07-04Î
07-08i X X X X X X
10-04 X X X X X X
10-04Ï X X X
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^vJNSPECTION P1 P2 P3 P4 P6 P7
DOOR ^V. F T F T F T F T F T F T
10-05
10-07
10-08 X X X X X X
10-08Î
11-03 X X X X X X
11-04i X X X X X X
11-08i X X X X X X
11-09 X X X X X X
12-01
12-04 X X X X X X X X X X
12-08 X X X
12-11
13-00 X X X X X X
13-03
13-04i X X X X X X X X X
13-06Î X X X X X X X X
13-08i X X X
13-09
14-04Ï X X X X X X
14-08i X X X X X X
15-01
15-02
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^\INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^K F T F T F T F T F T F T
15-03 X X X X X X
15-04-1 X X X X X X
15-04-2 X X X X X X
15-05 X X X X X X
15-06 X X X X X X
15-07 X X X X X X
15-08-1 X X X X X X
15-08-2 X X X X X X
15-09 X X X X X X
15-10
15-11
17-00
17-00/1
17-00i
17-01 X X X
17-02
17-04 X X X X X X
17-05
17-06 X X X X X X
17-06Î
17-06/1
1 7-06/1 i
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>VsssINSPECTION P1 P2 P3 P4 P6 P7
DOOR ^"^ F T F T F T F T F T F T
17-07
17-08 X X X X X X
17-10
17-11
18-02 .
18-04Î
18-05 X X X X X X
18-06 X X
18-07 X X X X X X
18-08Î
18-10
19-05 X X X X X X
1 9-05/1 i X X X
19-05/2i
19-06
19-07 X X X X X X
1 9-07/1 i X X X X
19-07/2Î X X X X
19-10
20-00 X X X X X X X X X X
20-02 X X X X X X
20-02/1
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^\JNSPECTION P1 P2 P3 P4 P6 P7
DOOR ^s. F T F T F T F T F T F T
20-03 X X X X X X
20-06 X X X
20-06Ï
20-09 X X X X X X
20-10 X X X X X - X
20-10/1
21-03 X X X X X X
21-04 X X X X X X
21-08 X X X X X X
21-09 X X X X X X
22-00 X X X X X X
22-03i X X X X X X
22-06
22-06i X X X
22-09i X X X X X X
23-04Î
23-05 X X X X X X
23-05Î X X X X X X
23-06 X X X X X X
23-06/1 i
23-06/2i X X X
23-07 X X
x
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^^INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^^\^ F T F T F T F T F T F T
23-07Î X X X X X X
23-08Î X X X
24-03Î
24-05i
24-06
24-06I
24-06/1 i
24-09i
25-00 X X X X X X
25-02 X X X X X X
25-02i X X X X X X
25-03 X X X X X X
25-04i X X X X X X
25-05 X X X X X X
25-05i
25-07 X X X X X X
25-07Ï
25-08Î X X X X X X
25-09 X X X X X X
25-10 X X X X X X
25-1 Oi X X X X X X
26-00 X X X X X X X X X X
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""^INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^"s. F T F T F T F T F T F T
26-02 X X X X X X
26-03
26-04i X X X X X X
26-05 X X X X X X
26-05i X X X X X X
26-06 X X X X X X
26-07 X X X X X X X X X X X X
26-07/1 X X X X X X
26-07i X X X X X X
26-08i X X X X X X 1.
26-09
26-10 X X X X X X
27-01
27-01-1 X X X X X X
27-01-2
27-01-3
27-03
27-03-1
27-04
27-08
27-08Î X X X X X X
27-09
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^sJNSPECTION P1 P2 P3 P4 P6 P7
DOOR N. F T F T F T F T F T F T
27-09-1
27-11
27-11-1 X X X X X X
27-11-2
27-11-3
28-00 X X X X X X X X X
28-05-1 X X X X X X
28-05-2 X X X X X X
28-06 X X X X X X
28-06-1
28-06i
28-06-2 X X X X X X
28-07 X X X X X X
28-08i
29-00 X X X X X X
29-OOi X X X X X X
29-02
29-03-1 X X X X X X
29-03-2
29-04 X X X X X X
29-04i
29-04-1
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^s^INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^v. F T F T F T F T F T F T
29-04-2
29-05 X X X X X X
29-05i X X X X X X
29-06
29-07 X X
29-08 X X X X X X
29-08i
29-08/1
29-08/2
29-09-1 X X X X X X
29-09-2
29-10
30-00
30-00i X X X
30-03
30-04i
30-05 X X X X X X
30-05i X X X X X X
30-06Î -
30-08i
30-09
31-OOi X X X
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^\INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^V. F T F T F T F T F T F T
31-01-1
31-01-1/1
31-01-1/2
31-01-2
31-04 X X X X X X
31-05 X X X X X
31-07
31-08 X X X X X X
31-11-1
31-11-1/1 X X X X X X
31-11-1/2
31-11-2
32-01
32-03
32-07 X X X X X X X X X X X X
32-09
32-11
33-04
33-05 X X X X X X X X X X X X
33-07
33-08
35-00i X X X
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^VJNSPECTION P1 P2 P3 P4 P6 P7
DOOR ^V. F T F T F T F T F T F T
35-04
35-06 X X X X
35-06i X
35-08
36-00i X X X X X X
36-01-1 X
36-01-1/1
36-01 i X X X X X X
36-01-2 X X X X X X
36-02 X X X X X X
36-02i
36-03-1 X X
36-03-2 X X X
36-04
36-05-1
36-05-2 X X X
36-07-1
36-07-2 X X X
36-08 X X X X X X
36-09-1 X X X X X X
36-09-2 X X X
36-10 X X X X X
x
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^^JNSPECTION P1 P2 P3 P4 P6 P7
DOOR ^V. F T F T F T F T F T F T
36-1 1i
36-11-1 X
36-11-1/1
36-11-2
38-02i
38-03 X X X X X X X X X X X
38-05
38-07
38-09 X X X X X X X X
38-1 Oi
39-00i X X X
39-01
39-11 X X X X X X
40-07 X X X X X X
42-02 X X X X X X
42-04 X X X X X X
42-08 X X X X X X
42-10 X X X X X X
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^\INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^s\. F T F T F T F T F T F T
VO-20 X X X X X X
VO-22 X X X X X X
VO-22-1
VO-24 X X X X X X
VO-24-1
VO-26 X X X X X X
VO-26-1
VO-28 X X X X X X
VO-28-1
VO-31 X X X X X X
VO-61 X X X X X X
V1-03 X X X X X X
V1-05 X X X X X X
V1-15 X X X X X X X X X X
V1-17 X X X X X X X X X X
V1-19 X X X X X X
V1-28 X X X X X X
V1-38 X X X X X X
V1-39 X X X X X X
V1-47 X X X X X X
V1-51 X X X
V1-53
AA
04-89 Restricted 1-116
AVIONS MARCEL DASSAUlTJL>~jjr'
BREGUET AVIATION v "^
MIRAGE F
Restricted MANUAL 01
^v^INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^v. F T F T F. T F T F T F T
V1-54Î
V1-56 X X X X X X
V1-58 X X X X X X
V1-60 X X X X X X
V1-62 X X X X X X
V1-63 X X X X X X
V1-64 X X X X X X
V2-03 X X X X X X
V2-05 X X X X X X
V2-09 X X X X X X
V2-11 X X X X X X
V2-15 X X X X X X X X X X
V2-17 X X X X X X X X X X
V2-28 X X X X X X
V2-38 X X X X X X
V2-39 X X X X X X
V2-43
V2-46 X X X X X X
V2-50 X X X
V2-59 X X X
V2-60 X X X X X X
V2-61 X X X X
AA
04-89 Restricted 1-117
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
^vJNSPECTION P1 P2 P3 P4 P6 P7
DOOR ^n. F T F T F T F T F T F T
V2-61-1 X X X X X X
V2-62 X X X X X X
V2-64 X X X X X X
V2-65 X X X X X X
V2-66 X X X X X X
V2-67 X X X X X X
V2-69 X X X X X X
V2-71 X X X X X X
V3-11 X X X X X X
V3-13 X X X X X X
V3-15 X X X X X X
V3-28 X X X X X X
V3-47 X X X X X X
V3-51 X X
V3-70 X X X X X X
V3-71 X X X X X X
V3-72 X X X
V3-73 X X X X X X
V3-74 X X X X X X
V3-75 X X X X X X
V4-41
V4-70 X X X X X X
AA
04-89 Restricted 1-118
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
^\INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^V. F T F T F T F T F T F T
V4-71 X X X X X X
V5-30
V5-40
V5-68
AA
04-89 Restricted 1-119
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
C- Fin
"XsVsINSPECTION P1 P2 P3 P4 P6 P7
DOOR N. F T F T F T F T F T F T
D0-00
D1-33
D1-45
D1-48 X X X X X X
D1-52
D1-53
D2-34
D2-42 X X X X X X
D2-43 X X X X X X
D2-48
D2-51 X X X X X X
D2-52
D2-54
D3-00
D3-34
D3-45
D3-47 X X
D3-48 X X X X
D3-49 X X X X X X
D3-50 X X X X X X
D3-56 X X X X
D4-48
AA
04-89 Restricted 1-120
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
^vINSPECTION P1 P2 P3 P4 P6 P7
DOOR N. F T F T F T F T F T F T
D5-71
AA
04-89 Restricted 1-121
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
D- Tail unit
^\INSPECTION P1 P2 P3 P4 P6 P7
DOOR ^\^^ F T F T F T F T F T F T
E1-35 X X X X X X
E1-36
AA
04-89 Restricted 1-122
AVIONS MARCEL DASSAULT /L->'"rnJL
BREGUET AVIATION^ _ _
MIRAGE F
Restricted MANUAL 01
SECTION 2
TABLE OF CONTENTS
Page
2-0 GENERAL
LIST OF ILLUSTRATIONS
AC
12-79 Restricted 2-1
AVIONS MARCEL DASSAULT/ v/ MIRAGE F
BREGUET AVIATION^ ^ _.- ^ - ......... tf.
Restricted MANUAL 01
THE ONLY OPERATION PERMITTED CONSISTS IN TRANSFERRING THE GREASE FROM THE
MANUFACTURER'S PACKAGING INTO THE LUBRICATING DEVICE.
BOXES SHALL BE HERMETICALLY CLOSED AFTER USE.
LUBRICATING PUMPS SHALL BE FILLED WITH UTMOST CARE SO AS TO AVOID ANY
POSSIBLE CONTAMINATION OF THE GREASE TO BE USED.
NOTE : Before filling the grease guns, make sure that there is no oil at the grease surface, otherwise
mix carefully using a very clean stainless steel (or tool steel) spatula.
All grease guns shall bear a label indicating the AIR reference of the grease.
It is advisable to group all lubricating operations and to determine approximately the quantity
of grease to be used.
This enables :
- to select the type to be used and to fill one or several grease guns in a single operation,
- to carry out check and maintenance of grease gun assembly (clip-type adaptor, hose...) before
any new filling.
4- LUBRICATION
AA
01-74 Restricted 2-001
AVIONS MARCEL DASSAULT
BREGUET
/LJ^rU
AVIATION^^fiF'-i^O
MIRAGE F
^C*5^^^ Restricted MANUAL 01
NOTE : During lubrication of hinges fitted with grease nipples, if injection of the new grease is not
easy and the old grease is difficult to expel, proceed as follows :
- manually actuate the hinge several times to make sure that there is no friction point or
locking,
- remove the grease nipple concerned, check that it is not clogged ant that its ball is not
frozen in closed position ; any defective grease nipple shall be mandatorily replaced
(see 01-2),
- inspect the grease duct and check there is no hard deposit inside.
If condition of grease nipple and grease duct is proved to be correct and injection of the new
grease is still difficult, disassemble the hinge for thorough inspection.
5- LUBRICATION OF HINGES
If no grease nipple is provided, lubricate with a brush just before final installation. Otherwise,
proceed similarly then, once installation is completed, inject grease through the grease nipple using
a pump, so as to make sure that the grease can flow freely from the grease nipple ; stop when excess
grease flows out.
This first lubrication is part of the hinge mounting process and must not be postponed.
AA
08-83 Restricted 2-002
AVIONS MARCEL DASSAULT iL=>^rT ^L MIRAGE F
BREGUET AVIATION ^<^F=_^g<-i> .......... «,
Restricted MANUAL 01
1 - EQUIPMENT REQUIRED
A Standard tools
2- MATERIALS
3- PROCEDURE
A - Make sure that the threaded bore accommodating the grease nipple is deeper than the nipple
threaded section.
- Carefully degrease the grease nipple threading and the threaded bore.
- Apply a coat of LOCQUIC N activator to the grease nipple threading.
- Allow to dry for five minutes.
- Smear one or two drops of LOCTITE to the threading.
C - Screw in the grease nipples. Tighten them to torque 0,5 m.daN (44.2 in.lb). When installing
elbowed grease nipples, increase the tightening torque value so as to provide for correct positioning. If
desired position is not obtained when applying a torque of 0,8 m.daN (70.8 in.lb) max., select another
grease nipple.
NOTE : Front and rear grease nipples of nose U/C rear door shall be installed once the pins are
removed. After correct positioning of the grease nipple, one face of the nipple hexagonal base
shall be parallel to the flat of the pin so that the latter can be reinstalled.
AB
10-78 Restricted 2-003
AVIONS MARCEL DASSAULT
BREGUET
/L-^iriJL
AVIATION^-^jF^JS^o
MIRAGE F
séC*^*^^ Restricted MANUAL 01
1 - GENERAL
I Figures 1, 1M, 2 and 2F show the various lubrication and protection points.
Detailed procedure of these operations is stated in the corresponding sections of the part
concerned, which it should be referred to.
CAUTION :
LUBRICATION OF SOME HINGES REQUIRES INSTALLATION OF GREASE NIPPLES
WHICH SHALL BE MANDATORILY REMOVED AFTER LUBRICATION COMPLETION.
NOTE : During these operations, comply with minimum instructions to be followed during lubri¬
cation (see 01 -2).
DO NOT APPLY ANY PRODUCT (OIL OR GREASE) TO HINGES FITTED WITH TEFLON
BALL JOINTS.
AA
12-79 Restricted 2-101
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
FLIGHT CONTROLS
STRUCTURE 66 grease nipples
POWER PLANT : 2 grease nipples FUSELAGE : 4 grease nipples (modification 695 not incorporated)
64 grease nipples
Accessory drive : 2 grease nipples Secondary attachments of each wing : 2 grease nipples
1 grease nipple on each power take-off 1 grease nipple on front attachment pia TAIL UNIT : 6 grease nipples
1 grease nipple on rear attachment pin
Rudder : 4 grease nipples
Vertical stabilizer
1 grease nipple on center bearing
1 grease nipple on actuating rod
MODIFICATION 695
NO T INCORPORA TED - Servo-control
1 grease nipple on fixed point
1 grease nipple on bellcrank
- Servo-control
1 grease nipple on fixed point
1 grease nipple on bellcrank
- Spoilers
Servo-control
1 grease nipple on fixed point
1 grease nipple on bellcrank
High-lift devices : 40 grease nipples
- Slotted slats
16 grease nipples on rollers
2 grease nipples on screw jack
- Flaps
1 grease nipple on unlocking rod
1 grease nipple on locking fitting
slider
Modification 575
Modification 627 not incorporated
not incorporated
BRAKE CHUTE
Oil AIR 3512
- Hinges
REFUELING PROBE
Oil AIR 3512 ENGINE MOUNTS
Hinge pins GUNS AIRBRAKES
Oil AIR 3512 Grease AIR 4247
- Roller Grease AIR 4222 or AIR 4210 (V Lubrication compound Oil AIR 3512 - Rear mount
- Front door mechnism - Hinges of actuators ARDROX 397/1 - Hooking mechanism
- Screws and universal joints - Guns U-n MOL YKOTE compound
Oil AIR 1504 Grease AIR 4247 Grease 4222 or AIR 4210 (*) - Main mounts
of actuators
- Refueling valve - Gas vents - Unlocking box - Front mounts
- Rollers
- Rails
KEY
i
FIGURE 2M - IMPLANTATION DES ARTICULATIONS ET DES ELEMENTS TEFLONNES
(Sur commandes de vol et perche de ravitaillement en vol)
LA YOUT OF HINGES AND TEFLON-COVERED PARTS
AE (On flight controls and in-flight refueling boom)
12-79 Restricted 2-104 FIGURE 2M 2-104
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
Modification 575 non appliquée
Modification 575 not incorporated
LEGENDE
KEY
Articulations ou éléments téf lonnés
Hinges or teflon parts
1 - SCOPE
The scope of this section is to determine the general rules to be observed when applying tightening
torques.
2- GENERAL
Tightening torques are applied to bolts or nuts so as to set assemblies with an amount of stress
known with some precision.
The stress to which an assembly is set varies according to the state of the surface, the lubrication
and the geometry (perpendicular deviation of supporting faces in relation to the thread axis).
Unless lubrication is specifically defined, tightening torque values are always understood to be
«dry», i.e. : no lubrication of the components.
Correct application of tightening torque requires the use of appropriate methods and tools.
A Tools
Only high precision and reliability wrenches with a ratchet type release system must be used.
(2) Dynamometers
The dynamometers must be sturdy, precise and reliable. It is recommended to use the
ACRATORK type dynamometer. Like torque wrenches, the dynamometer must undergo regular
official inspection.
In the case of parts stacking, the tightening must always be performed in the right order, and it is
specially necessary to apply the torque two or three times to allow for a progressive tightening of the
components.
AA
09-83 Restricted 2-201
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
When, for accessibility reasons, it is necessary to use an extension, strictly comply with the
following instructions :
-the tightening torque application point must be the same during calibration and utilization,
- it is forbidden to alter the position of the extension once the calibration has been performed,
- except in particular cases, the extension must be as short as possible, the maximum length must
not exceed one third of the torque wrench length,
-whether using an extension or not, the calibration must always be performed on the standard
dynamometer,
- the tightening must be carried out by the same person who did the calibration.
- the torque actually applied must not depend on :
- how fast the wrench is actuated,
- the position of the wrench,
- the lateral stress the operator might apply on the wrench (to hold it in place for example).
AA
09-83 Restricted 2-202
AVIONS MARCEL DASSAULT JL2*~a-Js\ /V\ll\/-\\JrU I
^^^
BREGUET AVIATION
^<e. ^^>
^a-*o Restricted hhamiiai
MANUAL ni
01
1 - SCOPE
To remind the ground crew of the usual torques to be applied to the standard bolts and
nuts, for which no specific torque values are indicated.
2 - GENERAL
The tightening torques given in the following table apply (for dry tightening either on
head or on nut side) to SIM - ISO - BNAé - AMD/BA screws made of cadmium plated steel
or not (35NC6-30NCD16) or of titanium T.A6V annealed or not (code X molykote MOS2
treated or code XA molykote M106 treated).
For bolts subjected to tensile loads only (values which must be specified in the drawings,
i.e., torque values 1 increased by 1 5 %).
F - Exceptional torques (column 6)
Torque values in column 5 are reduced by 25 % when using RH8035 nuts (old manufac¬
ture) of dia 0 £ 6 and not red colored.
NOTE: When assembly is performed with the use of nut retainers (Std 31650), the torque va¬
lues must be reduced by 10 % (M106 treated retainer).
REMARK :
AB
02-88 Restricted 2-203
AVIONS MARCEL DASSAULT
MIRAGE F
BRESUET AVIATION
Restricted MANUAL 01
© © © © © ©
For old
For old manufacture manufacture
0.70
0.200 0.200 0.200 0.200 0.230 0.230
0.75
reduced head 0.300 0.280
5 | 0.80
standard head 0.350 0.350
0.350 0.365 0.400 0.420
0.90
AB
02-88 Restricted 2-204
AVIONS MARCEL DASSAULT]
BREGUET AVIATION^ _
MIRAGE F
Restricted MANUAL 01
These torque values are to be obtained after all the precautions given in 01-2, i.e. tightening
torques-general method of application, have been taken. DO NOT CLEAN OR DEGREASE PARTS
MADE OF TITANIUM OR ALLOY WITH CHLORINATED SOLVENTS.
A noticeable damaging of the protection treatments or lubrication of the screws, washers and nuts
as well as a definite heating of a screw or nut during tightening may lead to an important decrease
in the tension applied to the screws. THEREFORE, ANY ATTACHMENT PART SHOWING ONE OF
THESE DEFECTS MUST BE REPLACED.
The tightening torques specific to certain assemblies which are not shown in this table can be
found in the work cards.
The torque wrenches to be used must be of the ratchet type release system kind and not of the
clock type whereas their calibration must be carried out with a precision of ±5 %.
5- SPECIFIC APPLICATIONS
A When using a pin or a notched lockwasher, locking is by fractions of a turn and may not coincide
with the torque value prescribed (tolerance included). It is therefore necessary to fit a washer or adjust
the nut bearing surface as necessary.
AA
03-86 Restricted 2-205
AVIONS MARCEL DASSAULT JL
BREGUET AVIATION ^£T
*vwxr\l
_ _
MIRAGE F
Restricted MANUAL 01
1 - PURPOSE
This sheet was elaborated to inform the personnel about the basic rules selected for identification
of inspection doors through numbering. These rules enable to determine using a memotechnic
method the position of inspection doors with respect to the aircraft without referring to the figures.
These rules shall therefore be assimilated correctly so that this numbering be practical and the
identification efficient and unequivocal.
A General
(1) Identification of said doors takes the breakdown of the aircraft into account, with regard to its
main components such as : FUSELAGE - WINGS - FIN - STABILATOR ASSEMBLY.
(2) As regards the fuselage, numbering of doors comprises 4 figures, e.g. 29-03. For other components
of the aircraft structure, numbering comprises 3 figures preceded by the first letter of the component
concerned, e.g. V 2.34 - D 2.32 - E 1.35. In some cases, a suffix may be added to these figures.
(3) Numbering of internal inspection doors is based on the same principle as that used for external
doors, except that suffix letter «i» (stands for internal) is added to the figures. An internal door which
can be reached through an external door will bear the same identification number as said external door,
followed by suffix letter «i».
B Fuselage doors
(1 ) Their location is first defined with respect to each fuselage section included between two frames,
from front to rear, then with respect to all-around clock divisions of the fuselage section
(00-01 -02 to 1 1 ). Direction of rotation : clockwise for a person in the cockpit.
NOTE : Doors located on the dorsal fin are conventionally identified by both figures 00 (instead of
12).
(c) Two doors located on the same fuselage section and on a same generatrix bear the same four-figure
identification number. To make a difference between said doors, a fifth figure corresponding to their
position in relation to the reference frame, is added after the identification number. This number and
the fifth figure shall be separated by a dot (e.g. doors 29-03.1 - 29-03.2).
(d) One or several small doors cut-out in a large one : each small door bears the identification number
of the large door, suffixed by a fifth figure corresponding to the position of each small door on the
large one. Identification number and fifth figure are separated by a slash (e.g. door 26-07/1 ).
AA
11-72 Restricted 2-301
AVIONS MARCEL DASSAULT fA V MIRAGE F
BREGUET AVIATION^^ .:,;<>
^J^^<^. Restricted MANUAL 01
C Wing doors
(1 ) Their location is first defined with respect to each wing spar box included between two ribs, from
the wing root to the wing tip, and then with respect to wing spar box areas.
The wing spar box areas are delimited with respect to front and rear spars. A wing section
comprises three areas : leading edge centre wing spar box - trailing edge (control surfaces included).
(2) In order to locate the doors on a same wing spar box and to distinguish them from one another
according to the area considered, 90 number (1 to 90) are selected. Each area considered is given a
series of numbers, i.e. 1 to 29 for leading edges 30 to 59 for centre wing spar box and 60 to 90 for
trailing edge.
(a) As regards location and identification of doors, numbering starts from wing root to wing tip, and
from leading edge to trailing edge (upper and lower surfaces).
(b) Even numbers are assigned to wing upper surface doors, and odd numbers to wing lower surface
doors.
(3) A door is identified by letter V (stands for wing) suffixed by a three-figure number (e.g.
door V 1.38).
(a) The first figure is used to locate the door with respect to the preceding main rib (e.g. rib 1 ).
(b) The two other figures determine the area where the door is located (e.g. (38) wing upper surface
door in center wing spar box).
(c) If the door considered is only located on one of both wings, the identification number is followed
by «D» (R/H) or «G» (L/H).
D Fin doors
Numbering of fin doors is based on the same principle as numbering of wing doors, except for the
following :
Letter D (stands for fin) is added to the three-figure number.
- Even numbers are assigned to R/H fin doors and odd numbers to L/H fin doors, for a person in
the cockpit.
E Stabilator doors
Numbering of stabilator doors is based on the same principle as numbering of wing doors except
that letter E (stands for stabilator) is to be added to the three-figure number.
AA
1172 Restricted 2-302
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
D3.00 .
Restricted MANUAL 01
P0.09
VUE DE DESSUS
TOP VIEW
17.11
17.10
29 08/2; 28.06
I L 29 08/li 28.06.2 28.061.26.07
11
I 29 08 L 28.07
FIGURE 4 - PORTES EXTERIEURES ! 29.07
AJ EXTERNAL DOORS
2-304 FIGURE 4 2-304
12-87 Restricted 2-304 FIGURE 4
AVIONS MARCEL DASSAULT
BREGUET AVIATION
t--v"'i; il
^\±r~^ JZZ>^>
MIRAGE F
Restricted MANUAL 01
V5.68
INTRADOS
LOWER SURFACE
V5.40
V1.38
VI. 58
Lg.AV
EXTRADOS
UPPER SURFACE
V0.61
I I I
Lg.AR Lg.5 Lg.4 Lg.3
COUPE C
LjIii^^^^dM?^
CROSS SECTION C
COUPE A
CROSS SECTION A
23.06. 2. i
20 06.1
2308 2304 j
ii i i i i i i i
Cadres i 2 3 4 5 6 7 8 9 11 12 13 14 15 17 18 19 20 21 222324 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Vue si ivant J Frames Vue suivant H Vue suivant F Vue suivant G
View m direction of arrow J View in direction of arrow H View in direction of arrow F View in direction of arrow G
73.06.1. 19 05 2.1 j ' -36.11. i
05.05.i 22.06.i
Ol.OO.i 05.06-i .
36.00.1
05.07.i 2406.1 31.00.
&a! Ç&
Cadres | | | | 3s.oo.i | 36.02.1 | 36.oi.i
C1 IC2 C5 C6 19.07.1.Î 23 06 2. i
COUPE D Frames 31 32 33 34 35 36 37 38 39
CROSS SECT/ON D COlJPE COTE GAUCHE
1907.2.1
SECTION B
1907.1
Cadres 4 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 242322 21 20 19 18 17 15 14 13 12 11 9 8 7 6 5 4 3 2 16
Frames
29.04.1 2504.i 2305.i _. 23.04.i_ 20.0S.J _, 19.05.1.i_
COUPE E 35 06i 30.04.i I 26.05.1 25 05i \ 24.06J \23.06.2i\ 27.03.if 19.05. 2. i f 18.04.1
CROSS SECTION E VLE DE DESSOUS
BOTTOM VIEW
24.05.i
FIGURE 6 - PORTES INTERIEURES 3O.05.i 30.08.1 2905. i 26.07.1 25 08 i 23.06.1. i 22 09i 19 07 1.Î J 18.08.1 13.06. i
INTERNAL DOORS
AF
02-79 Restricted 2-306 FIGURE 6 2-306 FIGURE 6 2-306
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
SECTION 3
TOOLS AND
GROUND SUPPORT EQUIPMENT
TABLE OF CONTENTS
Page
3-1 TOOLS
AC
01-75 Restricted 3-1
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
AB
12-74 Restricted 3-101
AVIONS MARCEL DASSAULTJ U MIRAGE F
BREGUET AVIATION^<<;c^ ..»_.*, n,
^^ V Restricted MANUAL 01
Including :
- 1 bare case
Including :
- 1 bare case
Including :
AA
11-72 Restricted 3-102
AVIONS MARCEL DASSAULT jLsr^tSy^ MIRAGE F
BREGUET AVIATION ^oF0^-^-^ , ..».....».«,
Restricted MANUAL 01
Including :
- 1 bare case
Including :
- 1 bare case
- 1 screwdriver socket :
- 1/4" square drive hexagonal 6.35 female/female.
including :
- 1 bare case
- 1 adapter
- 1/4" square drive female
- 3/8" square drive male
- 1 1/4" square drive socket
- hexagonal 6.35
- female/female.
AB
12-74 Restricted 3-103
AVIONS MARCEL DASSAULT
BREGUET AVI ATlON^^f
/A-_^xc >k-c /WIKMVjE
»,»..,*,«,
I
_^£^-<CN: Restricted MANUAL 01
Including :
- 1 bare case
- 1 setofforkspanners:7-8-9-10-11 -12-13-14-15-16-17-18-19
- 1 set of ring spanners : 7 - 8 - 9 - 10 - 1 1 - 12 - 13 - 14 - 15 - 16 - 17 - 18 - 19
Including :
- 1 bare case
- 3/8" male
- 1/2" female
AB
12-74 Restricted 3-104
AVIONS MARCEL DASSAULT jL.^^trV^ MIRAGE F
BREGUET AVIATION^oF°^=>«i>
^^-~<<^ Restricted MANUAL 01
Including :
- 1 bare case
- 1 reducer
- 3/4" female square drive
- 1/2" male square drive
9- ACCESSORY CASE FOR TORQUE WRENCHES 2 to 20 m.daN (15 to 150 ft.lb) and 5 to 50
m.daN (40 to 350 ft.lb)
Including :
- 1 bare case
Including :
- 1 bare case
AB
12-74 Restricted 3-105
AVIONS MARCEL DASiAULT/.
BREGUET AVIATION^C '
v
_-.
0
C
MIRAGE F
. --r-- ^^. ' Restricted MANUAL 01
- Manual extractor
AA
11-72 Restricted 3-106
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
1 - GENERAL
For convenient and logical use, the tool kits have been composed according to specialty and main¬
tenance line.
A Denomination
B Classification
AF
03-86 Restricted 3-107
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
B Classification (cont'd)
The contents of the different tool kits correspond to a basic inventory drawn up in accordance
with the maintenance operations known and studied up to present time. Maintenance developments
may lead to addition, withdrawal or modification of certain tools. In this case, to keep a single type
of tool kit throughout the aircraft life it has been decided to change the kit contents only and not the
reference. The changes in kit contents can be followed by means of an index added to the reference,
and which is to be found only in the above table.
AB
03-86 Restricted 3-108
AVIONS MARCEL DASSAULT J
MIRAGE F
BREGUET AVIATION ^<<1 ^-n^
Restricted MANUAL 01
REFERENCE 5001-MO-A
AC
04-77 Restricted 3-109
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5001.AH.A
AB
07-76 Restricted 3-110
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5002-CA-A
Pressure relief valve unseating M 31031 Wing pressure relief valve unseating 1
tool
AB
08-79 Restricted 3-111
AVIONS MARCEL DASSAULT MIRAGE F
BREGJET AVIATION
Restricted MANUAL 01
REFERENCE F1.EL.A
Control grip wrench (SAMM 151.557) M 15.007 Pilot handle installation or removal
AA
08-79 Restricted 3-112
AVIONS MARCEL DASSAULT
BREGUET AVIATION
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Restricted MANUAL 01
REFERENCE 5004-CV-B
Double hexagonal endpiece 41 A/F M 31011 Tail unit fixed point servocontrol pin
Double hexagonal endpiece 36 A/F M 31012 Tail unit rudder servocontrol pin
Pin wrench M 31052 Servo spoiler pin plug, fixed point side
AB
03-86 Restricted 3-113
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BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5004-CV-B
Set of pins for linkage MS1390 Flight control and flap linkage pinning
AB
03-86 Restricted 3-114
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE 5004-CV-B
Centering thimble SMS 244 Tail unit servocontrol pin, fixed point
side
Centering thimble SMS 245 Tail unit servo control pin, rudder side
AA
03-86 Restricted 3-1 14M
AVIONS MARCEL DASSAULT
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Restricted MANUAL 01
REFERENCE 5003-AH-B
AB
10-83 3-115
Restricted
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5003-AH-B
Holding wrench for main U/C 148300/78 Adjustment of main wheel bearings
wheel liner
Castle wrench for nut of main wheel 148400/78 Adjustment of main wheel bearings
liner
Messier pump support cradle 50 MS 115 Pump support for U/C testing
AB
10-83 3-116
Restricted
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE 5010-TR-B
AC
10-83 Restricted 3-117
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
Electrical master box positioning pins M 31050 Electrical master box reinstallation
AB
08-79 Restricted 3-118
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE 5009-EQ-B
AB
01-82 Restricted 3-119
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE 5002-EQ-C
AB
01-82 Restricted 3-1 19M
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5002-CS-B
Ventral fin nut tightening wrench M 31138 Ventral fin removal - installation
Shock cone screw holding tool 51 MS 008 Shock cone screw holding
AB
10-83 Restricted 3-120
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE 5002.CV.C
AB
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BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5002-CS-C
Pin adapter M 31165 Fairing door and main U/C door rod 2
adjustment
AB
03-86 Restricted 3-122
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5001-CV-D
Spring removing and fitting tool MGC 103-21 Aileron spring box
AB
03-81 Restricted 3-123
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Restricted MANUAL 01
SPECIAL TOOL KIT FLIGHT CONTROLS 2nd LINE (specialized workshop) (cont'd)
REFERENCE 5001-CV-D
AB
03-81 Restricted 3-123H
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Restricted MANUAL 01
SPECIAL TOOL KIT - FLIGHT CONTROLS 2nd LINE (specialized workshop) (cont'd)
REFERENCE 5001-CV-D
- 1 support flange
- 1 wrench
- 1 washer
Roll AFU
AB
03-81 Restricted 3-1 23R
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REFERENCE 5008-AH-D
Spatula A 46524 ,
AC
03-86 Restricted 3-124
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BREGUET AVIATION
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Restricted MANUAL 01
REFERENCE 5008-AH-D
Dummy jaws C 47024 Truss jack, main U/C door jack sliding rod
AC
03-86 Restricted 3-125
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
- REFERENCE 5008-AH-D
AC
03-86 Restricted 3-126
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE 5008-AH-D
Extension C 47189
AC
03-86 Restricted 3-127
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 01
REFERENCE 5008-AH-D
AC
03-86 Restricted 3-128
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BREGUET AVIATION
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Restricted MANUAL 01
REFERENCE 5008-AH-D
1
3-pin adapter SK 15-20941
AC
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Restricted MANUAL 01
REFERENCE 5008-AH-D
Positioning wrench 14138 J Truss jack, nose U/C door, main U/C
door jack telescopic rod
AC
03-86 Restricted 3-129
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE 5008-AH-D
Compression and checking tool 147 200/78 Check of friction and setting of pad
automatic return spring
Spatula 89901
AC
03-86 Restricted 3-1 29M
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BREGUET AVIATION
MIRAGE F
Restricted MANUAL 01
REFERENCE F1-CA-D
(turbine)
AA
09-81 Restricted 3 -130
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Restricted MANUAL 01
REFERENCE 5005-CA-C
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08-79 Restricted 3-131
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Restricted MANUAL 01
REFERENCE 5001.PR.B
diaphragm
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Restricted MANUAL 01
REFERENCE 5003 PR D
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Restricted MANUAL 01
SECTION 4
TABLE OF CONTENTS
AE
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PART 5
STORAGE
TABLE OF CONTENTS
Page
5-0 GENERAL
5-1 STORAGE
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1 - GENERAL
This section is intended for use by the personnel (mechanics and inspectors) in charge of the
aircraft storage, storage maintenance and removal from storage operations. It defines the general
arrangements to be made and the work to be carried out on aircraft and equipment during storage
operations.
It is advisable to refer :
to the whole maintenance manual for general data concerning the function, location and main¬
-
tenance of the components.
- to the illustrated parts catalog for the nomenclature and full description of the components.
2 - DEFINITIONS
Aircraft (serviceable or unserviceable) which are to remain inactive for a period extending beyond
1 5 days should be placed, for aircraft maintenance, in one of the following categories.
Aircraft in this category are aircraft not specifically protected for storage and which can be return¬
ed to service without storage protection removal.
An aircraft in «unprepared storage» is maintained in «available to service» condition.
In principle, an aircraft should not be held in this position for more than six months.
An aircraft is in «prepared storage» when it has received a storage protective treatment which has
to be removed before its return to service.
(1 ) «Short-term» storage when maximum anticipated storage period is no longer than six months.
(2) «Long-term» storage when anticipated storage period is longer than six months.
Aircraft scheduled for repair or aircraft scheduled for major maintenance operation should be
systematically placed in the «long-term» storage category if they cannot be flown to their repair
station.
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The engine «short-term» storage protective treatment is designed for a maximum out-of-service
period of three months.
The airframe «short-term» storage protective treatment is designed for a maximum out-of-service
period of six months.
At the end of the first six months, the aircraft may be held in the «short-term» storage category
up to a total limit of 12 months maximum on condition that certain operations provided for under
«long-term» storage are carried out.
- After twelve months under these conditions, the aircraft shall be placed in the «long-term»
storage category. All corresponding storage operations not accomplished during the first year will then
be carried out.
- The periodicity of renewal of the aircraft «long-term» storage protective treatment is not fixed.
Only faults found on periodic inspections will determine this renewal.
Depending on the gravity of such faults, reconditioning and storage protective treatment renewal
will be either confined to :
- the aircraft affected areas.
- or extended to the whole airframe.
It rests with the responsible authorities to decide whether the whole or part of the long-term
storage protective treatment should be renewed.
The aircraft should be stored in the transfer configuration specified in the relevant Inventory List.
AB
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1 - STORAGE ROOMS
- Stored aircraft should be kept in covered, very dry and spacious hangars at a medium ambient
temperature (5 to 10°C in winter and less than 35°C in summer).
- Floors should be made of concrete to avoid dust.
- Storage rooms should be kept well ventilated as a warm, damp atmosphere is particularly
harmful.
- Direct sunshine on the aircraft and more particularly on the wings, the canopy, the windshield
and the wheels will be avoided.
- Removed items of equipment will be stored either in a room maintained at a medium
temperature of about 10°C where the air will be kept dry in all seasons, or inside the storage enclosure
in the case where the aircraft is stored in anhydrous enclosure.
The storage protection treatment will be applied inside the hangar. It is essential that the work be
carried out in a very dry atmosphere.
Before any storage, and especially in the case of long-term storage, it is mandatory to proceed with
a thorough cleaning of the aircraft skin (Refer to 03-0).
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1 - GENERAL
- An aircraft will be placed either in the «stored unprepared» or in the «short-term storage»
position, according to the choice of the responsible authorities, as soon as it is known for certain
that this aircraft is not to be flown for a period longer than fifteen days.
- Aircraft in the «stored unprepared» position are the aircraft kept available for service.
In principle, the duration of storage for an «unprepared» aircraft is fixed to a maximum of
six months.
- It is possible to extend this period only if the aircraft belongs to a flying unit and must remain in
the serviceable condition.
- When aircraft have been in the «stored unprepared» position for six months and if they must
remain grounded for an indeterminate length of time, place them in either «short-term storage» or
«long-term storage» position.
- It is recommended to place a «stored unprepared» aircraft inside a hangar.
2- MATERIALS
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NOTE : Arrange the canopy cover so that air may circulate between the cover and the plexiglass
material (using wedges, for example).
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1 - GENERAL
A An aircraft will be placed either in the «stored unprepared» or in the «short-term storage»
position, according to the choice of the responsible authorities, as soon as it is known for certain that
this aircraft is not to be flown for a period longer than fifteen days and not exceeding six months.
B Aircraft in «short-term» storage are not available for immediate service on account of the protec¬
tive treatment applied to preserve their condition.
(1 ) At the end of this period, it is possible to keep the aircraft in «short-term» storage for a further
six month period thus extending the limit to a maximum of twelve months, on condition that certain
operations provided for under «long-term» storage should be carried out.
2- MATERIALS
3- GENERAL INSTRUCTIONS
A Aircraft will be stored in the transfer configuration specified in the relevant Inventory List :
- engine installed,
- aircraft clean,
- gun pack installed,
- inspection and U/C doors closed,
- in-flight refueling probe retracted.
NOTE : Access doors opened for storage purposes will be reinstalled with only one or two screws ; the
other screws will be placed in a bag and attached to their door.
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B The following components will be removed and stored in the store-room (or another very dry
room) in accordance with the instructions contained in their own technical handbooks :
- battery
ejection seat
sight and sight camera
- brake chute
- IFF transceiver
- radio sets (this removal is left to the discretion of the responsible authority)
- radar
- laser range finder
- liquid oxygen cylinder.
D Make sure that the aircraft is otherwise serviceable and that the «post-flight inspection» has been
carried out. Particularly check that all tanks are full.
4- STRUCTURE
C Make sure that the earthing cable of the nose undercarriage fork makes good contact with the
ground.
D Check condition and safety of attachment of all inspection doors and panels.
F When all the storage operations are completed, close the canopy and install all covers and
protective devices normally used for aircraft parking (Refer to 02-1).
G In particular :
Do not forget to attach to every unit or compartment thus protected a clearly visible label
indicating the number of bags placed in it.
(3) Arrange the canopy cover in such a way that air may circulate between the cover and the plexiglass
material (use wedges for instance).
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5- FLIGHT CONTROLS
A Clean the undercarriage. Lubricate and protect all joints (Refer to 05-0).
B Clean the sliding parts of jacks and U/C legs with a clean dry cloth. Then apply a thin coat of
hydraulic fluid to ensure protection against corrosion.
D Inspect the. wheels for damage (dents, cracks, etc.), (Refer to 05-5).
7- FUEL SYSTEM
B Twenty-four hours after full refueling, purge the tanks and the fuel lines.
E Check for correct condition of in-flight refueling boom and filler valve.
F Check charging pressure of emergency cylinder (refueling boom extension) (Refer to 06-2).
8- HYDRAULIC SYSTEMS
9- ELECTRICAL SYSTEMS
A It may be advisable, depending on storage location and conditions, to add desiccant bags in the
various electrical boxes.
B Check wiring, connections, electrical units and connectors of the various circuits.
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11 -OPERATIONAL EQUIPMENT
- Remove the gun packs and carry out servicing and storage operations.
- Reinstall the guns
- Install gun muzzle caps.
NOTE : Guns may be stored separately in the equipment store if external storage conditions are
particularly unfavorable.
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1 - GENERAL
A Aircraft storage in an enclosure with controlled hygrometry (E.H.C.) is a method recommended
for long-term storage (grounding time over 6 months).
It only requires a minimum removal of equipment and a minimum special protection operations,
thus permitting a rapid reconditioning of aircraft.
This method of storage consists in preserving an aircraft in good condition inside an
air-conditioned enclosure (as near as possible to 40% relative humidity).
B Storage in E.H.C. stops aircraft ageing for a determined grounding time which is currently
indicated in «F1K50 component and equipment service life» document ; however, ageing of some
components and equipment of oxygen, seat and pyrotechnical systems is not stopped during that
storage (see 01-1 and «F1 K50 component and equipment service life»).
C Aircraft condition before storage is not taken into account by the pre-storage conditioning
operations. Aircraft may be new, or may have just been inspected, or are to be repaired. Consequently,
the storage department should determine operations to be actually performed, so that condition of
stored aircraft corresponds to the treatment described in the present worksheet.
2- EQUIPMENT REQUIRED
3- SERVICING MATERIALS
4- ENCLOSURE DESCRIPTION
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Located at about 2 m from hangar internal wall to allow for installation of conditioning device,
the top section is fitted with a supporting frame, the cover is secured to the hangar internal frames, an
adequate stiffness is obtained through attachment of the lower section to the ground by bolts and nuts,
sealing is provided by a felter gasket.
The enclosure is fitted with one or several electrically operated sealed shutter openings.
A sealed door provides easy access for personnel and ancillary equipment.
The floor of enclosure is coated with moisture-proof, anti-skid and dust-proof paint.
C Recording hygrometers
According to enclosure dimensions, one or several recording hygrometers with protections are
installed on mounts inside enclosure ; they should be visible from outside.
D- Safety devices
According to enclosure dimensions, several A/C may be stored simultaneously ; safety is ensured
by:
-a flame, smoke and explosive vapor detector
-a warning system
- an automatically controlled powder extinguisher.
NOTE : The brief description of the present system shown a complete E.H.C. ; a less sophisticated
individual or collective anhydrous enclosure may be used (for instance without humidifier ;
thus, the 40% maximum threshold of relative humidity can be alone ensured).
AA
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5- STORAGE
IMPORTANT NOTE : Any anomaly found during inspection or run-up should be rectified before the
start of storage operations.
A Preliminary steps
(1 ) Run-up check
Should A/C has not been submitted to a run-up or flown for over a week, check tank levels and
carry out a run-up check (see 02-8).
E Airframe storage
IMPORTANT NOTE : It is imperative that the aircraft be perfectly clean when stored.
Structure skin should not show any evidence of oxidation ; it will therefore be necessary to carry
out the following operations :
- removal of corrosion traces, if any (see 03-0).
- check and maintenance of sleeves on underwing store attachment fittings (stations 1 and 2)
(see 03-1).
- cleaning and polishing of A/C skin (see 03-0).
(1 ) Wheels and tires : remove the wheels, clean and remove corrosion traces, if any (see 05-5).
- Lubricate bearings, U/C axles.
- Thoroughly clean the brake discs and visually check them.
- Install the wheels.
- Inflate the main U/C and nose U/C wheels to normal operating pressure (see 02-4).
AA
10-76 Restricted 5-109
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(2) Undercarriage
- Carry out general cleaning of U/C and U/C doors (see 05-0).
- Lubricate door and U/C hinges (see 05-0).
- Clean sliding rods with dry rag.
Check charging pressure of shock struts ; restore it if required (see 05-0).
- Remove the brake chute for check and maintenance in workshop ; reinstall on A/C.
This equipment is not removed, but the side bay access doors should be removed to ensure
compartment ventilation.
Inspect all circuits and equipment items ; clean if required.
If necessary, clean and restore bonding of equipment bay access door, then leave it open.
- Remove the gun pack, clean and lubricate the guns (see 15-1 )
- Install the gun pack.
Check the sight head silicagel for condition.
AA
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(1) Instruments
- Check for condition
- Cage the standby horizon
(4) Cockpit
- Clean and inspect interior of cockpit
- Perform maintenance of ejector units (see 09-4)
- Check and clean the front and side windshield and canopy panels (see 03-2)
- Leave canopy open.
6- PREPARATION OF ENCLOSURE
Store the aircraft with nose cones directed toward the exit ; provide a servicing passage.
-
- Using bonding braids, earth the aircraft.
- The A/C shall remain on ground with wheels fitted either with old tires or with original tires : if
so, periodically move the A/C so that wheel rotate by 1/4 turn.
- Install the sets of equipment inside enclosure (no blanking cap or protection on aircraft). Covers
may be hanging on frame for ventilation purpose.
- Position the pans under the various draining ports.
- Clean the inside of enclosure.
- Close the enclosure doors.
- Set the system into operation.
- Set the hygrostat to 40 ± 5% relative humidity.
- Carry out a functional check of the whole installation.
AA
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1 - WEEKLY SERVICING
-Slightly move the aircraft so as to rotate the wheels by approximately one fifth of a turn.
-Visually check (especially under the covers) that there is no traces of corrosion on the visible skin
sections ; eventually remove the corrosion traces and take off the covers to inspect the whole aircraft
skin.
- Check for fluid leaks under the aircraft. If any, locate precisely the leaking component and carry
out necessary repair.
2- FORTNIGHTLY SERVICING
NOTE : Arrange the canopy cover so that air may circulate between the cover and the plexiglas.
3- TWO-MONTHLY SERVICING
- The time interval of two months is a maximum. If local conditions (parking area, prevalent
weather, etc.) make it advisable, the responsible authority may reduce this interval.
- Also refer to the table of periodic maintenance operations on removed equipment, and to the
«equipment and components service life» list. It can be determined from these documents if the
equipment requires :
- removal for minor servicing,
or removal for overhaul and replacing.
Remove all covers and protectors.
- Install the battery.
- Carry out operations provided for under weekly inspection of ejection seat.
- Carry out a «Daily inspection» (see 02-5).
- Perform a check flight of approximately 20 minutes, followed by a «Post-flight» inspection.
- Correct all defects discovered in flight during the post-flight servicing.
- Perform all operations described in «Placing an aircraft in stored unprepared position» so
as to return the aircraft to the same condition as before flight.
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Restricted MANUAL 01
1 - SEMI-MONTHLY MAINTENANCE
A Slightly move the aircraft so as to rotate the wheels by approximately one fifth of a turn.
B Visually check (especially under the covers) that there is no signs of corrosion on the visible skin
sections ; eventually remove the corrosion traces and take off the covers to inspect the whole aircraft
skin.
C - Check under the aircraft for fluid leaks. If any traces are found, locate precisely the leaky
component and perform the rectification.
2- BI-MONTHLY MAINTENANCE
The time interval of two months is a maximum. If local conditions (parking area, prevalent
weather, etc.) make it advisable, the responsible authority may reduce this interval.
- Remove all covers and guards.
- Open the access doors.
- Check that anti-corrosion coatings are in good condition on the protected areas and that there is
no traces of corrosion on the aircraft skin ; eliminate such traces if any.
- If necessary, renew the protection.
- Check desiccant bags for moisture absorption and replace them if necessary.
- Carefully inspect the cockpit interior.
- Jack-up the aircraft.
- Remove the protective coating from the sliding parts of undercarriage shock absorbers,
undercarriage door and airbrake actuating jacks (refer to 05-1 ).
Pressurize No. 1 hydraulic system and perform a functional test on the servo-controls
(hydraulic test only). Also test the servo-controls with No. 2 system.
- Apply a coat of hydraulic fluid on the sliding parts of undercarriage shock absorbers,
undercarriage jacks and servo-control jacks.
- Reinstall all doors after circulating dry air in the various compartments, and lower the
aircraft back onto its wheels.
- Purge :
3- QUARTERLY MAINTENANCE
B - Renew the internal storage protection of the engine installed in aircraft (see 06-4).
AA
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1 -GENERAL
In addition to constant supervision of hygrometer indications and various systems correct
operation, supervision which can take the form of check rounds carried out at least once a day, the
following inspections are provided to check aircraft in storage :
- Weekly inspection
- Half-yearly inspection
- Yearly inspection followed by a test flight
- Inspection of equipment with individual maintenance (refer to Index of periodical maintenance
operations to be performed on removed equipment : see 01-1 ).
NOTE : Any anomaly detected during an inspection must be immediately corrected ; on occasion
other A/C may be inspected to ensure that this anomaly is not generalized.
2- WEEKLY INSPECTION
3- HALF-YEARLY INSPECTION
A Foreword :
NOTE : During inspection, the canopy will be closed and locked throughout the periods of inactivity
in the cockpit.
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B Inspection
(1) Airframe
- Inspection of accessible structure and skin.
(2) Engine
- Check engine external condition (sections visible through access doors and air intakes), sealing
in particular.
- Manually rotate the telescopic shaft by a few turns.
(4) Undercarriage
- General inspection of U/C and U/C doors (sliding doors in particular).
- Check for leaks and corrosion
-. - Clean U/C and jack sliding parts with a clean rag.
Check height of shock absorbers (see 02-4).
C Maintenance
AB
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CAUTION :
TESTS SHOULD BEGIN VERY SLOWLY TO PREVENT PACKINGS FROM TURNING INSIDE
OUT.
4- YEARLY INSPECTION
A General
B Aircraft reconditioning
After half-yearly inspection, leave the battery on A/C. Move the aircraft out of enclosure.
(1) Flight controls
- Airbrake maintenance (see 04-5).
- Lubrication of flight control and servo control hinges (see 04-1 , 04-2, 04-3, 04-4, 04-5).
(2) Undercarriage
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(4) Engine
IMPORTANT :For the turbine cooler unit, apply the instructions concerning removal from storage as
shown in the technical handbook of this equipment.
(8) Airframe
IMPORTANT NOTE : during run-up, observe instructions and limitations (see 02-8).
D Prolonged storage
Long-term storage in EHC may be prolonged for a further one year under the same conditions ;
observe instructions given in chapter «STORAGE» in EHC.
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1 - PROCEDURE
IMPORTANT NOTE : Refer to the list of periodic maintenance operations on removed equipment and
to the «Equipment and components service life» list.
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RETURNING AIRCRAFT IN
«SHORT-TERM STORAGE» TO SERVICE
1 - PROCEDURE
IMPORTANT NOTE : Refer to the list of periodical maintenance operations on removed equipment
and to the «equipment and component service life» list. From these documents, it can be determined
whether any equipment requires :
removing for minor servicing,
or removing for overhaul and replacing.
B Remove all desiccant bags from compartments and electrical boxes, where their presence is indi¬
cated by clearly displayed labels.
F - Ventilate the aircraft. Whenever possible, use a hot air blower to completely remove moisture.
G - Reinstall the components which have been stored separately, after making sure that their storage
protection has been properly removed.
H Jack up the aircraft and remove protective coating from the sliding parts of U/C shock absorbers,
undercarriage jacks, U/C door jacks and airbrake jacks (see 05-1 ).
J Carry out an engine check run-up during which the various ancillary systems are to be checked for
correct operation (see 02-8).
L - Check the charging pressure of the emergency cylinder (emergency extension of the refueling
probe) (see 06-2).
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SECTION 6
TRANSPORTATION
TABLE OF CONTENTS
Page
6-0 GENERAL
LIST OF ILLUSTRATIONS
AC
12-79 Restricted 6-1
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Restricted MANUAL 01
1- GENERAL
A As its overall dimensions exceed the maximum permissible for road or air transportation, it is
necessary to disassemble the aircraft into easily transportable components :
- clean fuselage 1, with engine installed
- nose cone 2
- refueling boom 3
wings 4
-fin 5
- horizontal stabilators 6
- brake chute fairing 7
- keels 8
B Conditioning of the aircraft or its components will be limited to the protection required for
transportation which, in principle, is of short duration.
NOTE : Damaged aircraft must be placed in the «long-term» storage category awaiting dispatch to
repair facilities. Main items of equipment should be removed from the aircraft and stored in
accordance with the RT.22.1.
2- EQUIPMENT REQUIRED
A Servicing equipment
- Set of control locking accessories MS 1428-30 (for holding controls and loose cables)
3- SERVICING MATERIALS
- Self-sealing fabric
Adhesive tape
- Kraft paper.
4- PREPARATION
5- DISASSEMBLY OF AIRCRAFT
- The radar and the laser range finder should be previously removed and packed in their respective
container.
- Remove the pitot head and place it on the nose cone support mount.
- Place the nose cone on its transportation cradle.
C Remove the refueling boom and place it on its transportation cradle (Refer to 06-2).
D Remove the engine (see 06 4)
- Disconnected hydraulic lines will be blanked off with metal sealing plugs.
Place fin on its storage cradle.
AC
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- sight head
- rate gyro box
- standby gyromagnetic compass
- gyro platform
All these equipments will be packed for shipping in accordance with instructions of the individual
documentation.
6- CONDITIONING
A Equipment required
(1 ) Servicing equipment
B Servicing materials
- Disconnected hydraulic lines will be blanked off with metal sealing plugs.
- Protect all pipe ends and junction connectors with wrappings of self-sealing fabric.
- Attach and stow loose ends of pipes and cables to prevent them from flapping.
- Lock the controls with the locking equipment.
CAUTION :
WHEN ATTACHING RIGID PIPES FOR STOWING, MAKE SURE THEY ARE NOT SUB¬
JECTED TO ANY STRESS.
Jack ends and disconnected attachment fittings will be greased and wrapped in self-sealing fabric.
-
The sections exposed or bared by disassembly of components will be wholly covered with
-
self -sealing fabric.
- Antenna fairings will be protected with paper held in place by adhesive tape.
- Install :
AC
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- Proceed in the same manner as with the fuselage to protect during transportation the fittings,
the rigid or flexible controls, the disconnected lines, the cables, the connectors and the exposed areas.
AA
01-83 Restricted 6-004
AVIONS MARCEL DASSAULT
J
Refer to 03-0.
Refer to figure 4.
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12-74 Restricted 6-005
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Restricted MANUAL 01
B - Materials
Adhesive tape.
C Preparation
(2) On fuselage (frame 25), at the wing main attachment points, install fittings (8) fitted with
shaft (11):
usij pick-up fitting-to-fuselage connecting pins (19),
install them in accordance with instructions for connecting pins (refer to 03-1); as regards
insert ior dimensions, refer to the individual inspection logbook of each pin,
engage swivel bearings (9), positioning them properly on shafts (11) each fitted with thrust
washer ( 4) and spacers (15) and (16),
- engage spacer (17) and washer (18) on the shaft ; tighten the nut and position the lockpin.
(3) Apply blanking plate (4) and adjustable front support assembly (1 ) onto frame 1 :
(a) Apply blanking plate (4) onto frame 1 and center it, using the 2 centering pins.
(b) Install adjustable front support (1 ). Fasten the blanking plate and support assembly onto frame 1 ,
(c) Usi ig adhesive tape, seal all round gap between blanking plate and fuselage.
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_^ 1 -ADJUSTABLE FRONT SUPPORT
D - Loading
CAUTION :
IF LOADING IS CONDUCTED IN A HANGAR, MAKE SURE THAT THE OVERHEAD
CLEARANCE OF THE CRANE JIB IS SUFFICIENT FOR HOISTING THE FUSELAGE ABOVE
THE MAIN ATTACHMENT FITTINGS OF THE MOUNT.
TO HOIST AN UNEQUIPPED FUSELAGE, PLACE CG IN POSITION 2 (SEE PLACARD ON
HOISTING BEAM).
(1 ) Hoist fuselage assembly and bring it over the trolley, parallel to its longitudinal axis.
Operate slowly and smoothly, guiding the fuselage with slings attached at the front and at the rear.
Properly position swivel bearings (9) and engage them between the plates of supports (12). Align
the bores and pin with pins (10). Tighten the nuts and install the lock pins.
(2) Position the base plate of adjustable front support (1 ) on the chassis of the fuselage transportation
trolley. Fasten.
A Equipment required
B Materials
- Adhesive tape
C Preparation
(1) Cradle:
- Lay support mount (8) on the ground by releasing wheel retraction devices (4) and (9).
- Untie and extend front and rear retaining straps (3).
D Loading
(1 ) Position the nose cone on cradles (7), with the rear face resting on stop (10).
(2) Stow the nose cone on the support mount by tightening the straps with strainers (6).
(3) Set the support mount back on its wheels by locking devices (4) and (9).
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03-85 Restricted 6-011
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Restricted MANUAL 01
A Equipment required
- 2 protecting covers.
B Materials
- Grease AI R 4205.
C Preparation
(1) Cradle:
lay the cradle on the ground ; to that purpose, clear front wheel assembly (7) off its support and
-
retract rear wheels by tilting, after removing pin, control (8) equipped with a prolongator
-fully unscrew the 2 clamping screws (4) and remove the 4 pins (19) ; then remove clamping
block (2)
- disengage the 2 tie rods (1 ) from the holes in lateral posts (21 ) by pulling them upwards
- disengage intermediate block (20) from lateral posts and remove it
- remove the 2 pins (18) ; pull lateral posts (21) upwards in order to disengage them from lower
spacer ; pivot them outwards of the cradle and set them on the ground
- remove hinged arms (3) from adjustable struts (5) ; remove pick-up pins (9) from wing rear fitting
- move arms (3) sidewards in order to clear the cradle
- lubricate slides (12) and bores of wing rear fittings (10)
(2) Wing:
wipe and lightly lubricate (with AIR 4205) the lower bore of the LH wing main attachment
-
wipe and lubricate the 2 bushings (16), then insert them in the bore
-
- insert rearward swivel arm (15) fitted with ball and socket-halves (14)
- screw and tighten nut (17) and install lockpin
- lock the ailerons with the locking device
- put a protecting cover on each wing
- attach the hoisting assembly to the wings ; gently tighten the slings, hoist smoothly and bring the
wing over the cradle.
D Loading
(1 ) Lower the wings and guide socket (14) so as to engage it in slides (12) of the pick-up fitting ; pin it
with lock (13).
(2) Position hinged arm (3) on wing rear fitting (10). Align the bores by manually maintaining the
wing, then insert pin (9).
(3) Check wing centering, then adjust the length of strut (5) and pin it to the hinged arm clevis, using
pin (11).
(7) Install the RH wing on the cradle, operating in the same way as for the LH wing.
(8) Set up again lateral posts (21) and pin them with pin (18) so that they remain in the vertical
position.
DETAIL A
DETAIL B
1 - TIE ROD
2 - UPPER CLAMPING BLOCK
3 -HINGED ARMS
4 - CLAMPING SCREW
5 -ADJUSTABLE STRUT
6 - PICK-UP FITTING
7 - MOBILE FRONT WHEEL ASSEMBL Y
8 -WHEEL CONTROL
9 - PIN WITH TIL TING STOP
10- WING REAR FITTING
11 -PIN WITH TIL TING STOP
12 SLIDES
13- LOCK
14 SOCKET WITH BALL
15 SWIVEL ARM
16 -BUSHINGS
17 -SPECIAL NUT
18 LOWER PINS WITH TILTING STOP
19 - UPPER PINS WITH TILTING STOP
20 - INTERMEDIA TE CLAMPING BLOCK
21 - LATERAL POSTS
MOUNTING OF SWI VEL
ARM ON WING FITTING
(LOWER BORE)
AA
Restricted 6-014 FIGURE 8 6-014
12-74
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(10) Set upper clamping block (2) on RH wing, and attach it to lateral posts with pins (19). Pin the
clamping block to the wings with tie rods (1 ) and screws (4).
B Materials
C Preparation
(1) Cradle:
- place transportation cradle assembly (4) plumb with the fin.
- lay the cradle on the ground by retracting the wheels with handweel (3).
- clean the cradle attaching fittings.
(2) Fin:
lock the rudder with locking device (1).
-
remove blanking plugs from fin hoisting fittings.
-
- using a crane, bring the hoisting assembly over the fin.
- pin the front and rear attaching parts of the hoisting beam to the fin hoisting fittings.
- place rags between the cables and the fin to prevent scratches ; the front and rear cables should
be lightly and equally tightened.
- clean the fin attaching fittings.
D Loading
- Bring the fin over the transportation cradle and lower it gently and smoothly.
- Engage fin rear fitting (12) (fin side) on rear support (14) (chassis side).
- Engage main fitting (8) in the fitting of girder (9) by a few centimeters and check their relative
position.
- Slowly engage the fin main spar until the bores are aligned.
- Pin main fitting (8), using fitting-to-girder connecting pins (1 1 ).
- Install them in accordance with instructions for aircraft main attaching pins. As regards insertion
dimensions, refer to the inspection log-book of each pin.
- Clean and lightly lubricate pin (13).
- Pin rear fitting (12) with pin (13), with 1 washer on either side of fitting (12).
- Remove the hoisting assembly.
Reinstall the blanking plates of the hoisting fittings.
- Set cradle back on its wheels by actuating handwheel (3).
AB
06-75 Restricted 6-015
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B - Materials
-Grease AIR 4217.
C Preparation
(1) Cradle:
lay cradle (9) on the ground by retracting wheels (6) with hand-wheel (5).
-
- the RH and LH plates respectively receive the RH and LH stabilators ; carry out the following
operations for each plate :
- loosen the lock screws (4) in order to free the clamps of plate (2), then simultaneously
unlock and lift eccentric pins (7).
pivot plate (2) on hinge pins (8) by manually moving pivot (1) until it is in a horizontal
position.
- remove plate holding strut (3) from its rest position and pin it to the plate so that it remains
in a vertical position.
- using screw (14), loosen clamping yoke (13) provided for the stabilator control trunnion.
- dry-clean the stabilator pivot.
- screw guide end (10) onto the pivot end.
(2) Stabilator :
- dry-clean the inner and outer bearings and the control trunnion
- using grease AI R 421 7, lubricate the control trunnion and the outer bearing bore.
- do not lubricate the inner bearing (teflon-coated bore)
-on control trunnion, install spherical bushing (12), tighten it with nut 40 A/F and lock with
safety pin.
D Loading
- Manually position one stabilator in a horizontal position. Carefully insert the pivot into the outer
bearing. While keeping the stabilator horizontal, push it in order to insert the pivot into the inner
bearing and the control trunnion into clamping yoke (13).
- Through the outer bearing inspection door, remove guide end (10) and screw in place stabilator
lock nut (1 1 ). Torque : 10 m.daN (73.75 ft.lb).
- Reinstall outer bearing inspection door.
- Tighten yoke (13).
- Remove pin from holding strut (3), while manually keeping the stabilator horizontal so as to
relieve the strain on the plate. Pin the strut in rest position.
Tilt the stabilator vertically.
-
Set eccentric pins (7) in lower position, then lock them.
-
- Position again lock screws (4) on the plate clamps and tighten them so that plate (2) becomes
integral with the chassis.
- When one stabilator is installed on the chassis, repeat the above operations for the other one.
- Set the cradle back on its wheels through hand-wheel (5) operation.
AB
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PLATE IN
ASSEMBL Y POSI TION
1 -PIVOT
2 -PLATE
3 -HOLDING STRUT
4 -LOCK SCREW
5 -HAND-WHEEL
6 - WHEELS
7 -ECCENTRIC PINS
8 -PLATE HINGE PIN
9 - CRADLE
10 - GUIDE END
1 1 - STAB/ LA TOR LOCK NUT
12 - SPHERICAL BUSHING
13 -CLAMPING YOKE
14 - YOKE TIGHTENING SCREW
AA
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Restricted MANUAL 01
1 - GENERAL
A Road transportation is performed with 2 semi-trailers :
B The aircraft components are prepared and installed on their respective cradles (refer to 01 -6).
2- EQUIPMENT REQUIRED
A Servicing material
3- PREPARATION
- Remove from the trolley both extension platforms (5) and cases (6) and (7).
AD
06-75 Restricted 6-101
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MIRAGE F
Restrhted MANUAL 01
Ground clearance .
(off f load) 0,20 m (0.21 yd)
7,57 m (8.27 yd) 2,23 m (2.43 yd)
*
$ R!
«S
E
8 §
12JBQm(13S9yd)
/ - CONTAINERS FOR RADAR AND LASER RANGE FINDER 5 - EXTENSION PLA TFORMS
2 -FUSELAGE ON AIR TRANSPORTATION TROLLEY 6 - STABILIZA TION KEELS Useful load : 1 5 000 kg (33 000 lbs)
3- TOWING BAR (IN STORAGE POSITION) 7 -TAIL CONE TRANSPORTATION CASE Maximum load :
4 - REFUELING BOOM CONTAINER 8 - FILLET TRANSPORTATION CASE front platform : 3 500 kgf 7 700 lbs)
rear platform : 1.1 500 kg (25 300 lbs)
AD
06-75 Restricted 6-102 FIGURE 11 6-10
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_ Restricted MANUAL 01
4- LOADING
NOTE : If desired, the trolley can be installed and stowed empty on the platform before fuselage
loading.
5- ROLLING TESTS
After loading, carry out a rolling test for a few hundred yards and check that the aircraft
components are secure on the trailer.
IMPORTANT NOTE : Loaded trailers should not be towed at speeds exceeding 20 to 30 km/h (12 to
19m.p.h.).
6- UNLOADING
AD
06-75 Restricted 6 103
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Restricted MANUAL 01
/ - NOSE CONE SUPPORT MOUNT Useful load : 1 5 000 kg (33 000 lbs)
2 - WINGS ON AIR TRANSPORTATION CRADLE Maximum load :
3 - FIN ON AIR TRANSPORTAT/ON CRADLE front platform : 3 500 kg ( 7 700 lbs)
4 - STABILA TORS ON AIR TRANSPORTA TION CRADLE rear platform : 1 1 500 kg (25 300 lbs)
1 - GENERAL
A One C130 cargo aircraft permits air transportation of an aircraft disassembled into the following
sub-assemblies :
- fuselage
wings
- stabilators
- fin
- nose cone
- radar and laser range finder
- stabilization keels
- refueling boom.
B The various sub-assemblies are installed on, and attached to their respective trolleys, cradles and
support mounts (refer to 01-6).
2- EQUIPMENT REQUIRED
A Standard tools
- Aircraft kit C130 : hoist, cables, tensators, stowing slings and roller ramps.
B Servicing material
3- PREPARATION
- The aircraft should be parked on a parking area, in lowered position, with loading ramp extended
to the ground.
- Remove extension platforms (5) from the transportation trolley. Place them side to side, on
either side of the aircraft centreline, with the catch fittings hooked to the loading-ramp troughs.
4- LOADING
A Nose cone
- Place the extension platforms so that the space between them corresponds to the support mount
gauge.
- Install the nose cone on its support and place it in the forward RH corner of the bay with the
cone end facing the rear of the bay. Retract the wheels.
Attach the support-nose cone assembly to the bay floor, using the front and rear mooring bars (fix
the mooring rings to the bay floor before installation of the support-nose cone assembly).
AD
06-75 Restricted 6-201
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MIRAGE F
Restricted MANUAL 01
/ - TRANSPORTATION TROLLEY-FUSELAGE ASSEMBLY 5 - EXTENSION PLA TFOR MS 10 - CONTAINER FOR RADAR AND LASER RANGE FINDER
2 - NOSE CONE SUPPORT MOUNT 6 - STABILIZATION KEELS ON CRADLE 11 - STABILATORS ON TRANSPORTATION CRADLE
3 - FIN ON TRANSPORTATION CRADLE 7 TRANSPORTA TION CASE FOR BRAKE CHUTE FAIRING 12 - CASE FOR WING AND FIN FILLETS
4 TOWING BAR (IN STORAGE POSITION) 9 - WINGS ON TRANSPORTA TION CRADLE 13 -STOWING CABLE
14 - REFUELING BOOM
AVIATION^^^
n ^ Bfriefgttt
MIRAGE
MANUAL
F
01
B- Fin
- platform so that the space between them corresponds to the cradle gauge.
Place the extension
Install the fin on its cradle and place it in the forward LH corner of the bay, with the front part
-
of the fin facing the rear of the bay. Retract the wheels.
Attach the cradle-fin assembly to the bay floor, using front and rear mooring bars.
C Fuselage
(1) Place the extension platforms so that the space between them corresponds to the gauge of the
trolley front wheels.
(2) With the towing bar adapted to the front axle, position the fuselage-trolley assembly in line with
the bay.
(3) Roll the fuselage-trolley assembly, guiding it manually so that the trolley remains in the axis of the
bay ; stop when the front wheels come into contact with the extension platforms.
(4) Moor the aircraft hoist chain to the front rings on the trolley girders. Guide the hoisting operation
by maintaining the towing bar upwards.
(5) Restart pulling until the wheels of the rear bogie come at the level of the extension platforms.
(6) During this first phase of the hoisting operation, maintain wedges behind the wheels on the access
ramps, so that the trolley does not move backwards.
(7) Adapt the space between the extension platforms to the rear bogie gauge. Restart towing the
trolley until the rear wheels of the bogie are beyond the limit between access ramps and bay floor. Put
wedges as described above.
(8) Retract towing bar (4) and place it on its storage support ; resume the towing operation until the
front wheels reach the second row of mooring points on floor. Put wedges before and behind the
wheels. Lower the rear skids.
(9) Remove the extension platforms and store them on the fuselage transportation trolley.
D- Fillets
Embark the case containing the fillets and bring it between the wheels of the rear bogie, in the
aircraft centreline, by merely sliding it on the bay floor.
On the fuselage transportation trolley, secure the cradle-keel assembly (6) and the case-brake chute
fairing and container assembly (7).
AC
06-75 Restricted 6-203
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_ _ Restricted MANUAL 01
F - Wings
(1 ) Place the loading ramp in a horizontal position and fix the holding struts.
(2) Place and attach the roller ramps to the bay floor ; adapt the roller ramps and the loading ramp to
the space between the cradle support pads.
(3) Using the hoisting crane, bring the cradle-wing assembly in the aircraft centreline and over the
loading ramp.
(4) Allow the cradle to rest on the loading ramp and remove the hoisting beam.
(5) Retract the cradle wheels so that the support pads rest on the roller ramp tracks.
(6) Using the aircraft hoist, move the cradle-wing assembly forward until it reaches its place on the
bay floor (last row of mooring points) ; while doing so, manually guide the cradle so that it remains in
the axis of the bay).
G Stabilators
Embark the container, place it on the LH side of the ramp, parallel to the stabilator cradle.
Stow it.
Embark the container, place it between the radar container and the stabilator cradle.
Stow it.
J - Definitively stow the loads embarked into the bay. Tighten stowing cable (13), one end of which is
attached to the fuselage trolley (front support), and the other to the aircraft structure.
Remove the access ramp struts.
4- UNLOADING
Proceed in the reverse order of loading. However, all precautions taken for hoisting and wedging
operations when loading should be reinforced at the time of unloading, specially when the trolley passes
from the bay floor to the access ramp, and when it rools on the extension platforms.
AD
06-75 Restricted 6-204
1F-F1K50AD-2-02
MAINTENANCE MANUAL
MANUAL 02
SERVICING INSTRUCTIONS
MIRAGE F1AD
AIRCRAFT
RE-ISSUE 1990
RESTRICTED
MAY 1990
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION^ 2c*^
^^ Restricted MAINTENANCE MANUAL 02
F1AD
05/90 Resti 'icted A
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
Restricted MAINTENANCE MANUAL 02
F1AD
05/90 Restricted B
MIRAGE F
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.^^^L
BREGUET AVIATION
^^ Restricted MAINTENANCE MANUAL 02
8-303 AB 09/87
8-304 AB 12/77
9- 1 AB 07/86
9-001 AA 04/81
9-101 AE 12/88
9-101F AD 07/84
9-101M AC 07/84
9-102 AA 11/87
9-104 AE 02/79
9-105 AB 03/79
9-106 AB 07/76
9-107 AB 03/79
F1AD
05/90 Resti'icted C /D
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^f^P3^^^
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,
F
__
Restricted MANUAL 02
The present manual includes the modifications applicable to the aircraft basic
technical definition
437 (FF 18) - 443 (FF 38) - 454 (FF 91) - 464 (FF 61) - 471 (FF 54) - 472 (FF 55)
493 (FF 78) -541 (FF 115)- 559 (FF 124) - FF 33 (FX 67)
The re-issue dated May 1990 includes the previous updatings, and includes the following
modification :
765 (FF324)
NOTE : For modifications prior to the aircraft basic technical definition, systematically apply the
"modification incorporated" text.
F1AD
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AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
SERVICING INSTRUCTIONS
TABLE OF CONTENTS
SECTION Page
PREAMBLE iii
4 TIRES 4-1
9 MISCELLANEOUS 9-1
AD
11-74 Restricted i/ii
AVIONS MARCEL DASSAULT
BREGUET AVIATION
ti -J>^ni
__
MIRAGE F
Restricted
INTRODUCTION
1 The Maintenance Manuals are prepared for the personnel who have the responsability of
performing technical work on the equipment.
In the description and operation all the technical information concerning the various component
systems of the aircraft as well as of those equipment items whose documentation is incorporated.
- All information necessary, for the performance of technical work involved in :
- Servicing
- Trouble shooting
Removal-disassembly
-
Inspection-maintenance-adjustment
-
- Reconditioning and storage
which may be to be carried out by the operators. As such, they establish the limits of the maintenance
authorized at organization level.
3 These Maintenance Manuals form an integral part of a set of publications covering the aircraft
operation. Therefore, it will be necessary to refer to :
- the Illustrated Parts Breakdown for identifying assemblies, sub-assemblies and detail parts.
4 This set of maintenance publications consists of 17 manuals. Each manual is divided into sections.
A Some of these manuals cover the aircraft systems and structure according to a breakdown into
homogeneous functions, each section relating to all or part of functional system.
B Other manuals deal with general and specific information such as servicing intervals servicing
instructions, etc.
Thus :
It summarizes :
-The safety measures to be taken during the various tasks, which should normally be known and
observed by all the personnel who may work on the equipment.
- The list of the various products and materials that aircraft operation and maintenance require.
- The usual torque values.
It defines :
- The maintenance cycles and the various inspections recommended for the equipment.
- The table of periodic maintenance operations which summarizes all the maintenance operations
detailed in the Manuals and gives the frequency of the operations which are to be performed
systematically during the various inspections.
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It gives :
- The locations of the inspection doors and the principle of their numbering.
- The definition of the standard and specific tool kits as well as their contents.
In Sections 5 and 6 the Manual deals with aircraft storage and transportation.
(2) Manual 02 «SERVICING INSTRUCTIONS» gives information necessary for the performance of
technical work involved in aircraft servicing and preparation for flight :
- parking-mooring,
- ground handling,
- replenishing-draining,
- tyres,
- pre-flight and post-flight inspections,
- preparation for mission,
- engine starting,
- run-up.
Section 0 «GENERAL INFORMATION AND SAFETY» contains general information data and
also Essential Safety precautions to be observed during various maintenance operations. This section
should be familiar to all personnel involved in work on the equipment.
(3) Manual 10 «NWS GENERAL» is a collection of the parts common to the NWS Manuals.
Gives information necessary to understand the diagrams (symbols used in the diagrams, diagram
-
effectivity code, location diagrams for the electrical boxes and their components) and information
necessary to maintenance information.
- Lists the electrical and electronic components.
- Gives the connection diagrams in list form.
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MANUAL OR CHAPTER
SECT
OR 01 02 03 04 05 06 07 08 09
SUB Pilot
Servicing
Structure Take-off Electrical
Flight Hydraulic
CHAP General and and landing Power-plant system
environment
instructions controls system
airframe system installations
Maintenance
cycle
Hydraulic Electrical
Table of Parking Lateral Accessory Cockpit
1 periodic Wings Main L/G power power
Mooring controls dnve furnishings
maintenance generation generation
operations
Lubrication Fuselage
points Lighting
Tightening forward Pitch Air
Ground Main L/G internal
2 torques section Fuel system
' handling controls doors and conditioning
1 nspection (up to
doors external
frame 22)
Engine
List of various Pilot
High-lift Nose L/G installation
4 products Tires Tail unit ejection
controls doors Bleeding and
and materials system
Draining
Pre-f light
Removable Engine
and Airbrake Wheels and
5 Storage structural
post-flight controls tires check and
components
inspections control
Anti-Shimmy
Run-up
8 and steering
Check flights
controls
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MANUAL OR CHAPTER
SECT
OR 10 11 12 13 14 15 16 17
NWS radio NWS
SUB NWS NWS
NWS and flight control NWS Oata
CHAP control and operational Wiring
general communi¬ electronics armament recording
cation navigation systems
and AP
systems
Use of Index of
testing and Flight electrical
V/UHF Pitot Armament Gun
1 trouble control and
system system panel system
shooting electronics electronic
equipment components
Rocket
26 V 400 Hi UHF Air data Wiring Fatigue
2 Autopilot Radar launching
meter
supply system system diagrams
system
Close combat
VOR/ILS Air-to-Air
S IFF
marker missile
systems
Navigation Radar
6 system detector
Radar
Electronic
7 counter-
altimeter
measures
Reconnais¬
Radio
8 sance
compass
system
Towing
system
9
practice
targets
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B A list of effective pages which is the record of all the pages making up the Manual. It determines
the Manual breakdown.
C A list of modifications included in the Manual. This list which is specific to each manual records
only those modifications which affect the Manual concerned.
Each of these Sections is subdivided into 9 Sub-Sections which are assigned an unchanging title
and sequence number :
0 - General
1 - Description and operation
2 - Trouble shooting
3 - Removal-Installation
4 - Disassembly-Assembly
5 - Inspection-Check-Adjustment
6 - Cleaning-Corrosion preventive treatment-
Painting
7 - Storage-Preservation-Transportation
8 - Repair
NOTE :
(1) Maintenance and lubrication are covered by Sub-Section 6.
(2) In each Manual, Sub-Section 7 deals with the matter of preservation-packaging and transportation
relating to the individual items of the system to which the Manual is applicable and which forms the
subject of an incorporated documentation. As concerns the complete aircraft, this matter is dealt with
in the «GENERAL» Manual.
(3) Sub- Section 8 covers, the reconditioning operations for the items of the system to which the
Manual is devoted. The structural repairs of the aircraft form the subject of a separate Manual :
«STRUCTURAL REPAIRS».
(4)Any Sub-Section which is not applicable is not shown.
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The structure of this Section is «as required» and this Section deals with all the matters which are
common to the other Manual Sections.
This Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
Their breakdown does not follow the sequence of a common Section in a Manual which deals with
an aircraft system.
The structure of these Sections is «as required» in accordance with general or technical information
forming the subject of the Section.
Each Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
A - Sub-Section 0 - GENERAL
This is an introductory Sub-Section which gives the general principles of the functional system
covered by the Section. A schematic diagram is usually attached to this Sub-Section.
(1 ) A table of components, lists all the units, accessories and equipment items of the system concerned,
in the logical descriptive sequence. It gives the essential characteristics of these equipment items, their
function in the system concerned, their location within the aircraft and it indicates whether the
relevant documentation is separate or incorporated.
Layout illustrations are usually attached to this Sub-Section, which also refers to the functional diagram.
The purpose of the table of components is to clarify the system description, by specifying the purpose
and the characteristics of the various components.
In this table, the units, accessories or equipment items are identified by :
- the reference designation for those equipment items which have an electrical function.
- a sequential index number (1 to X) when the item is not assigned any reference designation.
Note that the values shown in the table of components are rated values. When tolerances apply to
these values, they are always given in the Sub-Section which deals with maintenance.
(2) A text portion which describes the system operation in detail. This refers to the functional diagram.
NOTE The detailed description and operation of the individual equipment items are given in their
:
separatedocumentation or, if applicable, in the documentation known as the incorporated
documentation (see below).
(3) The description-operation part of the «incorporated documentation» for some equipment items is
contained in pages or groups of pages which are independent and placed next to the description and
operation of the system to which they belong.
The «incorporated documentation» is given in the same order as it appears in the table of
components; it is illustrated whenever necessary and the internal index numbers are given in the
sequence 1 to X for each component, independently of the index numbers shown in the table of
components.
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C - Sub-Sections 2 to 8 :
These Sub-Sections give all technical information on the maintenance of the functional system
which forms the subject of the Section.
(1) Each Maintenance operation is described in the Sub-Section corresponding to its category.
At the head of each group of pages which describe details of an operation, the following
information will be found :
(a) Equipment required which lists the tools and ground support equipment required to perform the
operation. Since the tools are grouped in homogeneous kits, only the tool kit to be used is specified.
However, the tools are indicated in the text by :
- the dimension across flats (in mm) for the spanner to be used when standard tools are concerned,
unless a specific spanner must be used.
- the part number when special tools or special ground support equipment are concerned.
(b) Materials. The standard designation of the materials used, or the commercial designation if the
former is not available, is shown under this heading.
However, the standard designation suffixes are shown only in the «list of various products and
materials» in the «GENERAL» Manual.
If only one material is used during the operation, its designation is not recalled in the text which details
the operation.
(c) Spares. Only the spares which are systematically required are shown by their names supplemented,
if necessary, by an indication in order to avoid any confusion in their location. Reference shall be
made to the Illustrated Parts Breakdown to find their part numbers. The only exception to this rule is
the standard hardware, for which the standard part number is shown.
(2) The man-hours required for the performance of the operation are not given in the description of
the operation, but in the table of periodic maintenance operations included in Manual 01 «GENERAL».
The figures showing the location of the inspection doors, are part of Manual 01 «GENERAL», to
which reference should be made.
The door numbering principles are as follows :
B Fuselage doors
The first two digits show the number of the frame forward of the door, the next two digits are the
clock position of the door within the fuselage section in which it is located :
- example : fuselage door between F.29 and 30 in the middle part of the R/H side : door 29-03.
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C Wing doors
The first digit locates the door in relation to the rib which precedes the door from the aircraft
centreline to the wing tip.
The last two digits indicate in which of the following areas is the door :
1 to 29 - leading edge
The door numbering direction is from the wing root to the wing tip and from the leading edge to
the trailing edge.
Even numbers apply to the upper surface doors and odd numbers apply to the lower surface doors.
- example : door located between ribs 1 and 2 on the upper surface within the centre wing box :
V138.
The odd numbers apply to the L/H side and the even numbers apply to the R/H side.
- schematic diagrams
-functional diagrams
- wiring diagrams.
A Schematic diagram. The schematic diagram is drawn in block form, showing the main component
interconnections, illustrating the functional principle of the system and the connections to the other
systems or functions.
B Functional diagram. The functional diagram represents all the units, accessories and equipment
items making up the system and their functional connections. The detailed operation of the function
can be followed on that diagram.
The functional diagrams are usually shown in inoperative condition (i.e. no pressure, no power, aircraft
on its wheels). The complex functions may be illustrated by several functional diagrams associated with
the main operating phases.
The equipment inside is represented in the form of a block or symbol. For the actual equipment
illustration it is necessary to refer to the relevant publication.
The functional diagrams show the terminals except for the relays, on/off switches, selector switches and
indicator lights.
The functional diagrams define the type of the information conveyed. Disconnections and grounding
connections are not shown unless an aircraft boundary is concerned.
(1) Test connectors on equipment. The test points are shown by the associated terminal number
which is encircled and hooked to the tested circuit. If there are several test connectors, the reference
designation of the connector to which the point belongs is written next to the test point.
(2) Aircraft test connectors. These are shown with their terminal numbers and reference designations
in the same manner as the other aircraft wiring connectors.
C Wiring diagram. The wiring diagrams form the subject of Manual 16 to which reference should be
made.
D Symbols used in the diagrams. The symbols used in the diagrams are shown in the following
charts :
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I
I- Coaxial connector
A Double-pole
Sub-assembly terminals control switch
1
Three-pole
2-wire lead circuit-breaker
Connector D- -#-
Double-pole
contactor
I ' 2 3 | Single pole
Test connector control switch
3-wire lead
on equipment
Spring-loaded,
both directions
42Z Single-pole
pushbutton
X
Double-pole
Independent ", n-wire lead
control switch
connector
Crossing with
Magnetically-held
connection
pushbutton
Relay
Coaxial connector
-e- Press-to-test
light
Single-pole
double-throw
Antenna switch
Double-pole
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21 Chassis ground
NPN
q Computing power ground transistor
P4
h© 6 1 Terminal 6 of
test connector P4
TDX3
Differential TDR PNP
o synchro transistor
CDX
o transmitter
o n-position
o
selector switch
o
o Thyristor
o
TR
*** Resolver
RS
_ Triac
-+1 Relay LV
H§)~ ^ Linvar
Magnetron
-S
Capacitor
Cam-actuator
1 contact
0 Thermostat
-c Potentiometer Thyratron
Fuse
-c=zf>- Thermistor
Initiator
<c^
Comparator
[ [~ |J Photo-electric cell
**-/ M ) Motor
Inductor
Amplifier
Failure Electronic
detector unit
( M G ) "Motor-generator
# Single TR
©Tachometer- Double TR
generator
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0 or Cam
Mechanical clutch
-©
-HEr- Mechanical differential
Self-sealing coupling
4 Manually-operated cock
r Non-return flapper
[33 Pressure switch
EP = Electro-pump
Fuel stop valve
B P = Pump
Pressure or test connection
T Stop air valve
System No. 2
.Hydraulic Ancillary systems Systems other than
hydraulic systems
systems
zee: Emergency system
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SYMBOL DESCRIPTION
>1 OR
the output state is if, and only if,
1
1
NOT
y-
the output state is 1 if, and only if,
the input state is 0 .
&
NAND (NOT-AND)
D-
the output state is 0 if, and only if,
a IIthe input states are 's . 1
5*1
NOR (OR-NOT)
D-
the output state is 0 if, and only if,
one or more input states are ' s . 1
LOGIC EQUATIONS
Definition : Sign + : OR operation
Sjgn x : AND operation
R : absence of information R
Example : S = (A + B + C) (D + E)
Condition S = (Information A or B or no information C)
AND (information D or E)
that is : S = A and D or E
or S = B and D or E
or S = no information C and D or E
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IDENTIFICATION OF PAGES
7- CROSS-REFERENCES
«International measuring system (IMS) units (converted values, possible complementary units)».
The converted values are given in the order : British units and US units.
Whenever converted units of measure are suspect, it is mandatory to refer to the international
measuring system (IMS) unit of measure.
In some specific cases, for which the units of measure are taken from standards, the units of
measure remain those of the IMS international system except for US Standards where the units are US
units.
In addition, characteristics specific to some equipment are given in IMS units (example : aircraft
dimensions, etc.).
In the publications, references are made to French official documents, such as Technical
Regulations (RT), Technical Circulars (CT), BNAé Standards, etc. All these documents are namely
listed in Manual 01 «GENERAL».
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B Actual revision which permanently incorporates information in the publications. Such information
may be newly issued or previously published in supplements (replacement of pages or addition of new
pages).
2- REVISION TO PUBLICATIONS
A Procedure
B Page numbering
First case - Addition of one or more new pages following the last page of a Sub-Section.
The pages are numbered in the normal order.
Second case - Insertion of one or more new pages between two existing pages.
The new page(s) bears the number of the preceding page followed by a capital letter, with the exception
of letters I, 0 and Z.
The letters are chosen in every case so as to provide for maximum further insertions unless the initial
numbering sequence is changed.
The principle is illustrated in the table below :
3rd insertion
Successive
2nd insertion
insertions
1st insertion
ABCDEFGHJKLMNPQRS
' T i U VWXY
L 4- j
2 pages
Simultaneous _J
insertions
3 pages
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Example :
Assuming that several pages are to be inserted in succession between pages 6 and 7. The first one
will be numbered 6M, the second one 6F if it is to be placed before 6M, or 6T if it is to be placed after
6M. Similarly, if it is necessary to insert a third page later on, its number will be 6F or 6T, 6C or 6J, 6Q
or 6W as applicable.
Third case - Insertion of a new page following application of an official modification. The principle
consists in showing up the two states simultaneously in the publication, i.e. post- and pre-modification.
(a) The modification can be inserted according to the principle stated above without altering the page
numbering sequence : There will be a new page which supersedes the preceding one.
(b) As a result of the insertion of both states (post- and pre-modification), if the number of pages
increases, the solution will be as follows :
- both the pre- and post-modification pages will bear the same number. «MOD...X» will be shown
on top of the date on the modified page (this means modification X applied). Both pages will be shown
in the list of effective pages with.
(c) Where a complete paragraph or a Section is deeply affected by a modification (most of the pages
changed), the complete paragraph which is modified will be found first and followed by the complete
paragraph which is not modified. The table of contents will list both paragraphs (or Sections).
The unmodified pages will be deleted during a further revision only when the modification has
been applied to all aircraft.
The modifications to the text, insertion or deletion, are identified by a vertical line in the margin.
Those pages which are entirely changed are identified by a vertical line in the margin on a level
with the date of issue.
To avoid the necessity of creating English versions of certain illustrations the translations of the
legends have been added in italic script and the standard french abbreviations have been unchanged.
Furthermore, to ensure ready reference, the same abbreviations have been used in the parts of the
text which correspond to such illustrations. . .
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SECTION 0
TABLE OF CONTENTS
Page
0-1 GENERAL INFORMATION
LIST OF FIGURES
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GENERAL CHARACTERISTICS
OVERALL DIMENSIONS
WING UNIT
FUSELAGE
STABILATOR
FIN
UNDERCARRIAGE
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(8.13ft)
8,42 m (27.6 ft)
^o
TREATMENT OF SURFACES
CONTAMINATED WITH FIRE EXTINGUISHING PRODUCTS
1 - SCOPE
This operation is to inform the users about the measures to be taken so as to avoid the harmful
effects of certain fire extinguishing products on the airframe which may add to damage caused by
fire.
2- GENERAL
3- EQUIPMENT REQUIRED
4- MATERIALS
- White-spirit.
- NETAL AC or
-ARDROX6025
- Potassium dichromate solution type 1 .
When using a fire extinguishing product, it is necessary to know its chemical composition in
order to classify it into one of the above mentionned categories, thus enabling to determine the proce¬
dure to be followed (see hereunder).
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A Halogen-containing products
CAUTION :
AS DERIVATIVES OF HALOGEN-CONTAINING FIRE EXTINGUISHING PRODUCTS ARE
HIGHLY REACTIVE, ACTION MUST BE TAKEN WITHIN 4 HOURS OF EXTINGUISHING
THE FIRE.
- Unbind and free the electrical cables hindering access to contaminated areas.
- Remove the components, pipes and electrical cables from these areas so as to reach the airframe
easily.
-Prepare the following solution :
- emulsify 10 % of Ardrox 6025 or NETAC AC with 10 % of white-spirit, by stirring the
mixture for 2 or 3 minutes,
- add 80 % of water while continuing to stir the mixture.
- Spray the cleaning product for a few seconds under a pressure of 3 to 4 bar (42 to 56 psi),
proceeding from lower sections up to upper sections. Clean the airframe step by step, a small area
at a time.
- Brush, allow to act for approximately 3 minutes.
- Thoroughly rinse with running water under low pressure.
- Dry all the parts wet by rinsing water.
Look for water pockets (structural box lower section, double skin).
- Spray a light coat of type 1 solution diluted in two to five volumes of water over all surfaces.
- Allow to dry.
- IMMEDIATELY remove the dichromate crystals (yellow trace) with brush and water.
- Rinse, then dry.
B Foam
Carry out the same procedure as for the halogen-containing products, but do not spray the coat
of type 1 solution.
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C Dry powder
Any powder traces are to be removed from the airframe. Clean the moving parts because dry
powder may have abrasive effects.
- Vacuum the powder out of the structural boxes, blow it from the skins.
- Carry out the operations set forth in para. «Foam».
D Carbon dioxide
Since carbon dioxide C02 is an inert non-toxic gas, no cleaning is required. The only damage
is that caused by the fire.
6- RESTORATION
The measures described hereabove make it possible to limit the structure corrosion due to fire
extinguishing products pending the repair of the airframe.
Restoration of the aircraft must always be preceded by a complete inventory of the damage
caused by the fire to the aircraft systems and to the primary and secondary structure.
Principles related to damage evaluation and repair are given in Structural Repair Manual.
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MANUAL OPENING AND CLOSING OF U/C DOORS
AND AIRBRAKES
(See Figure 3)
1 - SCOPE
It consists to informing the ground personnel of operation and safety measures to be taken when
operating the U/C doors and airbrakes.
2- SAFETY DEVICES
A A «GROUND SAFETY» switch is installed on the electrical supply of each circuit. On «GROUND
SAFETY» position : .
- The «DOORS» switch turns off the electrical supply of the «Closing» winding of U/C door
operating electrovalve.
- The «DIVE BK» switch turns off the circuit general supply.
B The switches are mounted on a hydraulic safety switch unit located behind door 17-04. This unit
comprises three 2-position switches «GROUND SAFETY» and «FLIGHT» which can be locked on
«GROUND SAFETY» position. They are fitted with guards hinged downward. If a guard is raised in
order to operate the switch, the door cannot be closed. Both guards for airbrakes and U/C doors are
red, the guard for «HYDR» switch in white.
- Ground position.
Open the door, tilt the guards and set the switches to «GROUND SAFETY» position. THEY ARE
LOCKED IN THIS POSITION.
Flight position.
-
UNLOCK THE SWITCHES AND SET THEM TO «FLIGHT» POSITION.
Lower the guards, close the door. -
DO NOT OPERATE SWITCHES BY MEANS OF THE GUARDS.
NOTE : (For reference) This switch unit also comprises the «HYDR» switch. The latter is installed on
the electrical supply of the ancillary isolation valve. On «GROUND SAFETY» position, it
enables to forbid the ancillary isolation function when the reservoir of system 1 is empty.
THIS SWITCH IS ONLY TO BE SET TO «GROUND SAFETY» POSITION FOR THE
GROUND HYDRAULIC TESTS.
A When the A/C is on the ground operation of U/C doors and airbrakes can only be performed if the
three following conditions are met :
(1 ) Hydraulic system 1 under pressure
(2) D.C. mains switched on
(3) «DOORS» and «DIVE BK» ground safety switches on «FLIGHT» position
(b) For upper and lower doors of each main U/C, operate - by pulling - the uplock release handle
(located behind frame 27 in each main wheel well). Return the handle to neutral position on its stowage
clip.
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(c) In order to obtain complete opening of the doors, apply a progressive effort to the lower edge of
the door, level with the jack, so as to expel the fluid from the door jack. At the end of travel, a slight
effort will cause the door jack to be locked in open position.
(1) For each panel, manually unlock the hooking latch by means of the multiple wrench pin which
is to be inserted into the hole provided in the latch. Actuate the pin in a backward motion until un¬
locking is obtained.
(2) To obtain complete opening of the panel, apply a progressive effort to the extreme rear edge so as
to expel the fluid from the jack.
A During a maintenance inspection or an important work on aircraft, which generally requires the
use of hydraulic and electrical power supply systems, the following measures should betaken so as to
avoid any false step and to improve safety :
(2) installation of a safety pin on airbrake control switch (on throttle lever).
WARNING :
IN ORDER TO AVOID ANY FALSE STEP, ONLY ONE FLIGHT LINE TECHNICIAN WILL
PERFORM THE OPERATION. HE WILL TAKE ALL NECESSARY MEASURES TO CLEAR
THE DANGER AREAS «SWEPT» BY DOORS AND AIRBRAKES (PERSONS AND EQUIP¬
MENT). HE WILL START THE OPERATION ONLY IF OPTIMUM SAFETY REQUIREMENTS
ARE MET.
Consequently :
-check that all the hooking latches of doors and U/C are unlocked ; if not, refer to para. 7
hereafter ;
- switch on the DC mains (battery switched on or external power receptacle connected) ;
- set hydraulic system 1 under pressure ;
- if needed, operate «U/C control» fuse-breaker ;
- set «DOORS» and «DIVE BK» ground safety switches to «FLIGHT» position ;
WARNING :
DOORS AND AIRBRAKES ARE GOING TO CLOSE SHARPLY
- close door 17.04 and check that each latch is effectively engaged ;
- disconnect the hydraulic and electrical supply receptacles, switch off the battery.
WARNING :
WHEN STARTING THE ENGINE, WITH DOOR 17.04 CLOSED, THE U/C DOORS AND AIR¬
BRAKE PANELS ARE GOING TO CLOSE. TAKE ALL NECESSARY MEASURES SO AS TO
FREE THE DANGER AREAS.
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- During an A/C inspection, or when the doors are open, check that the door and U/C latches are
in OPEN position ; if not, unlock them as follows :
(1) Dooruplock
- Operate the door unlocking manual control
WARNING :
- Close door 17.04 and check that each latch is effectively engaged ;
- Disconnect the hydraulic power receptacle.
AB
04-87 Restricted 0-204M
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
C.18
1 - SCOPE
- Refer to :
- safety measures to be taken for personnel protection (see 01-0),
- instructions to be followed when working on systems (see 01-0).
- general instructions for starting and operating the various aircraft systems (see 01-0),
- instructions for using ground support equipment (see 01-0).
2- SAFETY MEASURES
A Aircraft armed
- If the aircraft is armed, take the corresponding safety measures (see 02-0).
B In the cockpit :
C Outside
- door 17-04 open : «DOORS» and «DIVE BK» ground safety switches on «GROUND SAFETY»
position (see 02-0),
- blanking covers and protective covers installed,
- clear danger areas «swept» by doors and airbrakes.
AC
12-84 Restricted 0-206
AVIONS MARCEL DASSAULT
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Restricted MANUAL 02
1 - SCOPE
This operation is to inform the ground personnel about the safety measures to be taken impera¬
tively when running up the engine. It recalls the main safety measures and should comply with the
safety instructions stated by the general regulations in force.
2- SAFETY MEASURES
A Should the 7500 RPM (89%) power be reached or exceeded, it is mandatory to move the A/C to a
clean prepared run-up area (with special pressure locking chocks).
D Ground personnel protection should be ensured by helmets and vibration preventing belts.
NOTE : The other doors to be open are determined according to the type of checks to be carried out,
in the sheets describing particular run-up types.
G The flight line technician chosen is responsible for the run-up and application of these measures.
AE
10-79 Restricted 0-209
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
TT/4rd (45°)
1 - PURPOSE
This operation to inform the ground personnel about the safety measures to be taken in case of
is
an armed or loaded A/C. It recalls concisely and incompletely the safety measures and should comply
with the safety instructions stated by the general regulations in force.
2- SUMMARY OF DEFINITIONS
A Armed aircraft
- Aircraft whose guns are ready for firing. On the weapon, the compartment aligned with the tube
contains a cartridge, safety is ensured by cut out of electrical firing circuits.
- Aircraft in rocket or missile connected configuration with ground safeties removed or cancelled
- Bombs ready for use, ground safeties removed.
B Loaded aircraft
Aircraft loaded with ammunition corresponding to the carrying facilities of the A/C, i.e. :
- cartridges positioned in ammunition boxes, with guns loaded but not armed.
- rocket-launchers loaded, ground safeties in position.
- missiles in position and connected, ground safeties in position.
- bombs hooked under carrying devices, jettison safety wires hooked with ground safeties mounted
on weapon devices.
3 - SAFETY MEASURES
WARNING-DANGER :
WARNING-DANGER :
THE EMERGENCY JETTISON CIRCUITS ARE DIRECTLY SUPPLIED FROM THE
BATTERY : DEPRESSING ONE OF THE EMERGENCY JETTISON BUTTONS CAUSES THE
INITIATORS TO FIRE, EVEN IF BATTERY SWITCH IS SET TO «OFF».
(2) Inside the hangars :
- The jettisoning circuits of the carrying devices should be inoperative (initiator connection doors
open, initiators disconnected).
- Exceptionally, maintenance operations can be carried out on a LOADED aircraft, for short
duration operations and if the A/C has been previously DISARMED and indicated by means of an
appropriate signal panel.
(3) It is forbidden to handle explosives (cartridges or initiators) in front of SHF transmitters (radars)
AC
01-77 Restricted °"211
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D - In LH wheel well :
check that the ground firing connector has no shunt.
(3) Rocket-launchers
- Doors of jettison initiators on multi-purpose pylons open.
- Safety lever of each rocket-launcher open and safety pin with streamer in position.
(4) Bombs
Doors of jettisoning initiators on multi-purpose pylons (wing inboard and outboard stations) or
-
four-bomb pylon : open and initiators disconnected (outboard stations and four-bomb pylon)
- Safety pins on arming fuses (nose cone and base).
- Safety pin installed on initiators of multi-purpose pylons or four-bomb pylon.
- Aerodynamic flap open with safety pin located on bomb-launcher adaptor type 65A.
On missile-launcher :
On missile :
- cover installed on proximity fuse.
- cover installed on homing head (irdome).
AG
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CAUTION :
A 3 x 1 m (9.84 x 3.28 ft) SAFETY AREA, DELIMITED AFT OF CONTAINER AND ALONG
CONTAINER CENTERLINE, SHOULD BE PROVIDED WITH A STANDARD BOARD
BEARING THE FOLLOWING INSCRIPTION :
«WARNING - RISK OF PANEL EJECTION»
AB
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MANUAL «««
02
1 - GENERAL
This sheet provides the main instructions which shall be applied immediately in the case of a
crashed aircraft. In most cases, the first operation on a crashed aircraft will be performed by
the fire fighting and rescue team, whose main task is:
-to prevent or put out the fire,
-to rescue the pilot,
-to make the A/C inert.
As regards fighting of aircraft fires, comply with the instructions stated by the general re¬
gulations in force. This chapter dealing with initial safety measures, is based on the assump¬
tion that the fire is already extinguished or has not broken out.
2 - EQUIPMENT REQUIRED
A - Special tools
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Access to the cockpit can be gained only from above, after manual opening, embrittlement or
breaking of the canopy.
If the pilot did not open the canopy, it should be unlocked from the outside, and then removed. If
manual opening is impossible, proceed to canopy pyrotechnic embrittlement, then to disintegration
(see procedure in para. A (1) (b)).
WARNING :
IN ORDER TO AVOID POSSIBLE PROJECTION OF PLEXIGLAS PIECES INTO THE EYES,
DO NOT TURN THE HEAD TOWARD THE CANOPY AT THE TIME OF EMBRITTLEMENT.
- Once the canopy is embrittled, disintegrate it by pulling the pieces of plexiglas outwards, then tilt
the larger remaining part of the canopy rearwards while having it swivel around its dacron hinge.
If removal cannot be achieved by any of the methods described above, the canopy must be cut out
or broken, starting as close as possible to the frame to avoid injuring the pilot, then tearing away the
pieces of plexiglas.
AD
12-84 Restricted 0-214
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- move back to the fuselage dorsal fin behind the cockpit, facing the aircraft front section (pass
on the wings so as to avoid the suction zones),
- break the glass panel of the pyrotechnic embrittlement system ;
WARNING :
IN ORDER TO AVOID POSSIBLE PROJECTION OF PLEXIGLAS PIECES INTO THE EYES,
DO NOT TURN THE HEAD TOWARD THE CANOPY WHEN EMBRITTLEMENT TAKES
PLACE.
B Safety operations
(1) Seat safety pins (to be found in a pocket, on LH rear section of pilot's parachute container)
Three safety pins should be mandatorily installed :
- ejection gun safety pin, so as to avoid untimely ejection of the pilot's seat,
- drogue gun safety pin,
- firing unit safety pin, if the canopy embrittlement system has not been used.
WARNING :
THE SHEARS INITIATOR MUST NOT BE FITTED WITH ITS SAFETY PIN.
C Pilot rescue
WARNING :
DO NOT GRIP THE YELLOW AND BLACK HANDLE AT THE LOWER SECTION OF THE
SEAT (SEAT EJECTION CONTROL). DO NOT TOUCH THE QUICK-RELEASE FITTING.
First of all, the pilot should be separated from his seat ; to do this, actuate the yellow handle at
the LH lower section of the seat (separation of seat and pilot). This also triggers the shears initiator
(cutting of the cord connecting the pilot's parachute to the seat stabilizer drogue).
Pass the parachute harness straps in the hooks of the hoisting beam and guide the pilot while
hoisting him clear of the cockpit.
If possible, unfasten the pack on which the pilot is sitting (fastener of the lowering line as well as
both quick-release fasteners on either side of the pack). The rescuer should face forward with one
foot on either side of the cockpit. He should then anchor both hooks to the thigh straps, adjust the
shoulder strap length and then lift the pilot who is received outside the cockpit by one of the rescuers.
AD
12-84 Restricted 0-215
AVIONS MARCEL DASSAULT /L=i>-^U.
BREGUET AVIATION^o?53^ ^
MIRAGE F
Restricted MANUAL 02
Generally, this operation is performed by the line rescue team. It disposes of a specific vehicle :
crane-truck or removal vehicle, parking of which should be mandatorily close to the vehicles of the fire
fighting and rescue team and to the ambulance. If it is impossible to tow the aircraft normally (U/C
damaged or retracted), clearing of the runway may be carried out in two different ways :
The means chosen to remove the aircraft will depend upon following requirements : rapidity of
operation, handling means in place, damages to the A/C. However, it should be mentioned that the
towing method will necessarily result in additional structure damage to the aircraft.
To bring the A/C to normal position, run a sling through the fitting of the wing pylon store ejector
and operate the crane.
Certain additional safety measures designed to prevent any technical incident during removal of a
crashed A/C should be performed by specialized personnel of the unit, if possible directly after previous
safety measures and prior to any further A/C handling, or at least directly after A/C hoisting or lifting.
( 1 ) Battery
(3) Armament
(4) Fuel
AC
09-74 Restricted 0-216
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^C
MIRAGE F
MANUAL 02
Seat/pilot separation Rescue with Rescue with
Rescue Shearing device, strap jib
strap initiator
Pilot rescue
Ejection gun
safety pin
1 - SCOPE
This operation is to inform the ground personnel about the safety measures to be taken in the case
of brake unit fire.
2- SAFETY MEASURES
IMPORTANT : The various units located at the level of the spindles (velocity generator - speed
detector, etc..) should be removed for particular checks (visual, metallurgical, dimensional inspections,
characteristics check).
Check hydraulic pipes and electrical wiring for condition.
Every unit which might have been damaged should be systematically replaced and sent to repair-shop.
AC
09-74 Restricted 0-219
AVIONS MARCEL DASSAULT/' ^ -" » / V\l l\/-\\^L_ l
breguet aviation ^U ^, Restricted MANUAL 02
1 - SCOPE
Although it is difficult:
-to find rapidly the origin and cause of the fire,
-to foresee possible spreading of a fire which breaks out,
the ground crew must immediately determine the areg where fire has broken out and make
sure that the special instructions are applied in the case of a fire which may be due to the en¬
gine.
2 - SAFETY MEASURES
WARNING -
3 - PROCEDURE
A - Fire breaking out upon engine starting
(1) ENGINE FIRE warning light on
Set:
-the throttle lever to "stop",
-"LP MAIN COCK" switch to "closed" position,
-"LP PUMP" and "DC LP PUMP" switches to "off" position,
-"BATT" switch to "off" position.
(2) Fumes escaping from air ducts
Immediately stop the engine as per instructions for "false starts" (see 02-7, "ENGINE
STARTING").
(a) The fumes disappear and the anomaly may be due to the starting conditions (tail wind, a
weak battery...):
-attempt a new start, mandatorily applying instructions relative to tail wind start.
(b)* The fumes persist or disappear but the starting conditions fail to explain the anomaly:
-DO NOT ATTEMPT A NEW START and seek the cause of the anomaly.
-IF NECESSARY, PUT OUT THE FIRE THROUGH THE AIR DUCTS, USING A CARBON
DIOXIDE EXTINGUISHER.
DO NOT USE A FOAM OR POWDER EXTINGUISHER.
(3) Fire inside exhaust duct
AE
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MANUAL s\~>
02
-As soon as engine speed reaches 2500 rpm (29.7%), select 7500 rpm (89%) until the
fire has completely disappeared.
-Check that inflight relight is off.
-Retard the throttle to "idle".
If this operation is ineffective:
-accelerate again up to 7500 rpm (89%),
-set:
-"LP MAIN COCK" switch to "closed" position,
-"LP PUMP" and "DC LP PUMP" switches to "off" position,
-"BATT" switch to "off" position.
-Interrupt run-up.
IF THE ABOVE OPERATIONS ARE NOT SUFFICIENT: EXTINGUISH THE FIRE WITH A
CARBON DIOXIDE EXTINGUISHER DIRECTED THROUGH THE EXHAUST NOZZLE (IF
SAFETY DICTATES, USE A POWDER FIRE EXTINGUISHER).
Simultaneously set:
-the throttle lever to "stop" position,
-"LP MAIN COCK" switch to "closed" position,
-"LP PUMP" and "DC LP PUMP" switches to "off" position.
At least 5 seconds after "LP MAIN COCK" switch has been set to "closed", set "BATT"
switch to "off" position.
C - Fire during engine stop (noticed from the rear, inside the engine)
-Check that inflight relight is off.
-Turn the aircraft into the wind or, if this is impossible, use the starting lever.
-Start the engine as soon as N is less than or equal to 1000 rpm (12%).
(1 ) The gas generator accelerates correctly; set the throttle lever to "idle".
Set:
-the throttle lever to "stop" position,
-"LP MAIN COCK" switch to "closed" position,
-"LP PUMP" and "DC LP PUMP" switches to "off" position,
-"BATT" switch to "off" position.
AB
06-87 Restricted 0-221
AVIONS MARCEL DASSAULT /LJ^-^-^X V\|I\/-\V^L.
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(b) RPM hangup suggests a false start: DO NOT ATTEMPT STARTING (throttle lever to
"STOP" position).
IF THE ABOVE OPERATIONS ARE NOT SUFFICIENT OR IF IT IS IMPOSSIBLE TO OP¬
ERATE THE ENGINE: EXTINGUISH THE FIRE WITH A CARBON DIOXIDE EXTINGUISHER
DIRECTED THROUGH THE EXHAUST NOZZLE (IF SAFETY DICTATES, USE A POWDER
FIRE EXTINGUISHER).
(2) The gas generator fails to accelerate correctly: DO NOT ATTEMPT STARTING (throttle
lever to "STOP" position).
IF THE ABOVE OPERATIONS ARE NOT SUFFICIENT OF IF IT IS IMPOSSIBLE TO OP¬
ERATE THE ENGINE: EXTINGUISH THE FIRE WITH A CARBON DIOXIDE EXTINGUISHER
DIRECTED THROUGH THE EXHAUST NOZZLE (IF SAFETY DICTATES, USE A POWDER
FIRE EXTINGUISHER).
4 - TREATMENT OF ENGINE
(1) General
-DO NOT RESTART THE ENGINE WHICH IS TO BE SENT TO THE 2nd LINE WORK¬
SHOP WITHOUT DELAY.
-ENGINE CLEANING SHALL BE PERFORMED BY EITHER THE 1st LINE OR 2nd LINE.
-AFTER CLEANING, SEND THE ENGINE TO THE 2nd LINE WORKSHOP REGARDLESS
OF THE EXINGUISHANT USED.
-Remove the engine (see 06-4).
-Allow the engine to cool to the ambient temperature prior to performing any operation.
NOTE: No special cleaning is required after the use of carbon dioxide which is an inert extin-
guishant having no corrosive action on the engine.
CAUTION:
TFTHE OUTSIDE AIR TEMPERATURE IS BELOW FREEZING POINT, ADD A FEW LI¬
TERS OF METHANOL TO THE WASHING WATER.
-If foam has been sprayed into the air intake, thoroughly wash the inside of the engine
with water.
CAUTION:
ANT REMAINING FOAM FORMS A CREAM-COLORED RESIDUE OR A SCALE ON
THE HOT SECTIONS OF THE ENGINE AND MUST BE REMOVED.
-Thoroughly dry the inside and outside of the engine by means of a hot air source.
AB
06-87 Restricted 0-221 M
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MANUAL ,
02 1
Inspect the air intake casing and compressor first-stage vanes for any powder deposit.
CAUTION:
THE POWDER DISCHARGED INTO THE AIR INTAKE MAY COMBINE WITH THE LU¬
BRICATING OIL AND FORM SLUDGE.
CAUTION:
THE PENETRATION OF POWDER IN THE HOT SECTIONS RESULTS IN A VITREOUS
DEPOSIT BEING FORMED.
CAUTION:
THE FOLLOWING OPERATIONS MUST BE PERFORMED IMMEDIATELY AFTER THE
USE OF T.B.F. WHICH HAS A PRACTICALLY INSTANTANEOUS CORROSIVE ACTION:
-REMOVE THE ACCESSIBLE T.B.F. FROM THE INTAKE CASING,
-THOROUGHLY RINSE THE EXHAUST DUCT AND COMPRESSOR WITH WATER,
-SEND THE ENGINE TO THE 2nd LINE WORKSHOP WITHOUT DELAY.
AA
06-86 Restricted 0-221T
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
SECTION 1
PARKING MOORING
TABLE OF CONTENTS
Page
1-1 PARKING AND MOORING
LIST OF FIGURES
AA
12-73 Restricted 1-1
AVIONS MARCEL DASSAULT
BREGUET AVIATION^i
LJ^^t^X
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Rastrl(t«d MANUAL 02
AIRCRAFT PARKING
(see figure 1 )
1 - SCOPE
2- EQUIPMENT REQUIRED
A Special tool
3- PARKING
B Ensure that :
- the last be tween-f light inspection actually was performed,
- all access doors are closed,
- all U/C doors are closed and locked.
C Check that nothing could damage the airframe in the event of tire deflation or shock absorber
discharge.
F Close and lock the canopy. Remove the cockpit access ladder.
G - Install :
AF
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- 1 boom cover 8
NOTE : Should the probes be wet, first wipe them before installing the covers.
AB
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MANUAL 02
AIRCRAFT MOORING
(see Figure 2)
1 - PURPOSE
This sheet provides the mooring method of an A/C on its parking area.
2- MOORING CONDITIONS
- It is recommended to moor the A/C when the wind velocity reaches 50 knots.
For winds between 25 and 50 knots, install two chocks at each wheel.
- For very high winds, it is preferable to shelter the A/C.
3- EQUIPMENT REQUIRED
A - Special fools.
- F1-CS-B kit
B Ground handling equipment
-3 mooring devices (A/C equipment) consisting of :
- 1 eye bolt L92-21 1 B
attachment pin L92-212 type II
1
- ring L92-314B
1
Mooring kit
4- MOORING
A/C mooring is performed by means of the three hoisting fittings located as follows :
Two at frame 17 (one on each side of the A/C) - One at frame 36 (in A/C centerline).
AA
05-74 Restricted 1-103
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 02
GROUND HANDLING
TABLE OF CONTENTS
Page
2-0 GENERAL
2-1 TOWING
2-2 LIFTING
2-3 HOISTING
2-4 HAULING
LIST OF FIGURES
AA
03-77 Restricted 2~1
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
1 - EQUIPMENT REQUIRED
2- PRELIMINARY STEPS
(2) - the green lights on U/C position indicator panel are lit,
(3) -the emergency brake pressure is sufficient to permit towing, and is in any case higher than
150 bar (2175 psi).
CAUTION :
A 120 bar (1740 psi) PRESSURE IN EMERGENCY ACCUMULATOR PERMITS ONLY ONE
OPERATION OF THE BRAKE.
CAUTION :
MAKE SURE THAT THE AIRCRAFT IS PROPERLY BALANCED AND IS NOT LIABLE TO
TIP ONTO ONE SIDE WHEN BEING TOWED.
3- PROCEDURE
B Move the aircraft, taking all necessary precautions. Nose wheel steering is limited to 45° in either
direction by the mechanical stops of the nose wheel steering pistons device.
D If possible, stop the aircraft with its wheels along the centerliné.
G Check that shear pins are tightly secured by manually acting on the towing fitting after disconnect¬
ing the tow bar.
Also check that retaining pin (6) is fitted and in good condition.
AB
12-81 Restricted 2-101
AVIONS MARCEL DASSAULT
BREGUET AVIATION .<5^=«^C>
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NOTES :
(1 ) The towing fitting of the nose U/C leg comprises :
- traction-compression shear pin (3), calibrated to 2040 daN (4585.92 Ib.f),
- torsion shear pin (4), fitted with spacer (7) and calibrated to 1695 daN (3810.36 Ib.f),
-pin (6).
(2) Should a shear pin break, replace it immediately with a spare shear pin from the set
located on support (5) of the fitting steering sector.
LOCAL MANUFACTURE OF SHEAR PINS IS FORBIDDEN.
(3) The traction shear pin may break during backward motion of the aircraft without it
being felt.
NOTE : This type of locking prevents the shear pin pieces from dropping during aircraft maneuvers,
with possible ingestion by the engine, should shear pin breakage have not been noticed before
flight.
AA
12-81 Restricted 2-1 01 M
AVIONS MARCEL DASSAULT
BREGUET AVIATION MIRAGE F
Restricted MANUAL 02
R= 11,10m
(36.4 ft)
MANHANDLING OF AIRCRAFT
(figure 3)
1 - SCOPE
Handling or positioning the aircraft on a parking area.
2- GENERAL
There are two possibilities. Choice between them depends upon the handling operation to be per¬
formed.
A Handling by means of standard tow bar :
-nose wheel steering is limited to ± 45° (mechanical stops of anti-shimmy device).
3- EQUIPMENT REQUIRED
A Ground support equipment
- standard tow bar type 1
-steering bar FDD 16
- 2 wheel chocks type 1
4- PRELIMINARY STEPS
j A During towing, a flight line technician is required to be in the cockpit so as to check that :
1 (1) -the parking brake is released,
(2) -the green lights on U/C position indicator panel are lit,
(3) - the emergency brake pressure is sufficient to permit handling of aircraft and is in any case higher
than 150 bar (2175 psi).
CAUTION :
ÀTZ0 bar (1740 psi) PRESSURE IN EMERGENCY ACCUMULATOR PERMITS ONLY ONE
OPERATION OF THE BRAKE.
CAUTION :
5- PROCEDURE
IMPORTANT : It is not recommended to :
- push the aircraft by bearing on mobile surfaces,
- steer the nose wheels when not rolling,
- pivot the aircraft on main U/C wheels.
AB
12-81 Restricted 2-103
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
(c) Reinstall pin 2 on the lower torque link, then position mobile electrical connector 1 onto its rest
support 3.
(a) Position the threaded pins of fork 5 opposite the spindle inner bores.
(b) Fully screw in the threaded pins, then tighten the lock-nuts.
C -- Handling
B - Should the U/C torque links be uncoupled, couple it back in the reverse sequence of uncoupling
procedure (see para. 5B).
1 - SCOPE
Operation to be performed when the ground configuration does not enable normal mechanical
towing.
2- EQUIPMENT REQUIRED
3- PRELIMINARY STEPS
B During towing, a flight line technician is required to be in the cockpit so as to check that :
CAUTION :
(1) A 120 bar (1740 psi) PRESSURE IN EMERGENCY ACCUMULATOR PERMITS ONLY ONE
OPERATION OF THE BRAKE.
(2) IF THE BRAKE SYSTEM IS DAMAGED, THE RESPONSIBLE PERSON WILL TAKE ALL
NECESSARY MEASURES (CLEARED AREA, WHEEL CHOCKS...) SO AS TO AVOID ANY
SERIOUS ACCIDENT.
4- PROCEDURE
A Uncouple the nose U/C torque links (see 02-1 ; «Manhandling of aircraft»).
B Attach the steering bar to the nose wheel spindle (see 02-1 ).
C Pin clevises (1 ) of the de-bogging assembly (2) cables to rings (3) of the main U/C legs.
AB
12-81 Restricted 2-105
AVIONS MARCEL DASSAULT
BREGUET
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Restricted MANUAL 02
F Should shear pin 4 be broken, replace it with one of shear pins 5 located on the towing bar.
NOTE : Shear pin breaks for a stress of 3000 daN approx. (6744 lb wgt approx.)
G As soon as the A/C is on a hard ground, remove de-bogging equipment 2 and carry out normal
mechanical towing (see 02-1).
After de-bogging :
C Carry out cleaning, lubrication and protection of U/C and door hinges (see 05-0).
AB
09-74 Restricted 2-106
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^^oP0^**
MIRAGE F
Restricted MANUAL 02
1 7 m (55.7 ft)
___^=n^cL102
o°
T
1 - EQUIPMENT REQUIRED
A - Special tools
-F1.CS.Bkit.
B - Ground support equipment
2 - PRELIMINARY STEPS
CAUTION:
DOORS 15-04-1 AND 15-08-1 SHOULD BE MANDATORILY INSTALLED ON AIR¬
CRAFT.
IF THE AIRCRAFT IS TO BE LIFTED IN THE OPEN AIR, ENSURE THE WIND DOES
NOT MAKE JACKING DANGEROUS.
Aircraft lifting requires the use of- three hydraulic jacks positioned as follows:
A - Remove doors 15-04-2 and 15-08-2 so as to reach both fittings of frame 17, and the
plug so as to reach fitting of frame 36.
B - Fully screw manually the three ball joints in the jacking fittings (ball joint L 92.313 type
B at F1 7 - ball joint L 92.31 3 type C at F36).
(2) Should the aircraft centerline be materialized during the next operations, it is then recom-
mmended to position the 10 ton jack (F36) in such a way that one of its legs is not located
on said centerline.
D - Ensure that the jack shafts are approx. vertical. If needed, act upon the screws of the leg
adjustable shoes.
E - Using the coasting screw, bring the jacks close to the ball-joints
| F - Make sure that the wheels are free and the parking brake is not set.
3 - AIRCRAFT LIFTING
B - Raise the jacks up to wanted position while holding the safety nut as close as possible to
its stop during the rising motion, tighten it manually at the end of the operation.
AC
10-85 Restricted 2-201
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
C - Should U/C operations be performed, keep a minimum clearance about 100 mm (4 in)
between wheels and ground.
4 - LOWERING ON THE GROUNG
CAUTION:
ETSTSXIRE THAT NOTHING WILL DAMAGE THE AIRFRAME WHEN LOWERING THE
AIRCRAFT ON THE GROUND. MAKE SURE IN PARTICULAR THAT DOORS 17-04
AND 17-08 ARE CLOSED. CHECK THE UNDERCARRIAGE IS EFFECTIVELY DOWN-
LOCKED.
A - Slightly pump so as to loosen the safety nut of each jack.
B - Slowly lower the jacks and unscrew the safety nut progressively.
C - Withdraw the jacks.
D - Unscrew the pads.
5 - FINAL-STEPS
-Grease the fittings.
-Reinstall the plug and doors 15-04-2 and 15-02-2.
1 - SCOPE
This sheet provides the easy and practical method of leveling an aircraft. The precision
obtained is sufficient to carry out the routine servicing operations and harmonization proce¬
dures.
2 - EQUIPMENT REQUIRED
A - Special tool
-Multiple wrench M31025 (door 17-04).
3 - PROCEDURE
4 - FINAL STEPS
Single-seater
A - Remove the leveling ruler.
pin gauge
B - Close the canopy, then lock it.
C - Lower the aircraft onto the ground. Single-seater
pin gauge
1 - PURPOSE
Nose wheel replacement
2- EQUIPMENT REQUIRED
A Ground handling equipment
- Jack
- 4 wheel chocks type 1
3- PRELIMINARY STEPS
A Ensure nothing prevents lifting.
B Ensure the parking brake is released.
C Install main U/C wheel chocks
D Before using jack, check that the jacking pad 1 slides freely inside female clevis.
4- LIFTING
A Position the jack perpendicular to the U/C leg, take care of nose U/C truss jack fairing door.
B to the correct height so as to engage it into jacking shackle 2 of nose U/C leg.
Bring jacking pad 1
D Check that the measured distance between jack front flange and bearing part shoulder is about
30 mm (1.18 in).
E Check that jack position is correct, then operate, lifting device so as to obtain the required height.
NOTE : During the first operations of the lifting device, it is required to direct jack always towards
wheels if its wheels were not lifted off as indicated in para. C.
5- LOWERING
A Slowly operate the lifting device so as to avoid sudden lowering of the leg.
VIEW IN DIRECTION
OF ARROW F
1 - SCOPE
Replacement of main U/C wheel and brake unit hot sections.
2- EQUIPMENT REQUIRED
A Ground support equipment
-Jack
- 4 wheel chocks type 1 .
3- PRELIMINARY STEPS
A Ensure that nothing prevents lifting.
C Check the wheels of the other main U/C and of the nose U/C.
D - Before using the jack, ensure that jacking pad (1 ) slides freely inside the female clevis.
4- LIFTING
A Offer the jack perpendicular to the U/C leg ; center it in relation to the wheels.
B - Bring jacking pad (1 ) to the correct height so as to engage it into jacking shackle (2) of the leg.
C Lift off the jack wheels so as to position the jack firmly on the ground.
D Check that the distance measured between jack front flange and bearing part shoulder is about
30 mm (1.18 in).
E Check that the jack position is correct, then operate the lifting device so as to obtain the required
height.
NOTE : Supposing that the jack wheels have not completely retracted as required in para. C, always
push on the jack in the direction of the aircraft wheels during the first operations of the lift¬
ing device.
5- LOWERING
A Operate the lifting device slowly so as to prevent the leg from lowering sharply.
1 - EQUIPMENT REQUIRED
2 - GENERAL
3 - PROCEDURE
-Screw eye bolts 2 (to be found on hoisting unit 3) to each hoisting fitting.
-Position the hoisting unit shackle on the chain according to the configuration of the air¬
craft to be removed.
-Hook the hoisting unit to the crane hook.
-Drive the crane into reverse to the aircraft nose according to a 0.5236 radian (30°) an¬
gle. The driver shall drive the crane so that the hoisting unit is straight above the three hoisting
fittings.
-Hook the hoisting unit to the hoisting fittings. During this operation, necessary precau¬
tions shall be taken so as to avoid hitting the aircraft fuselage with the ground handling equip¬
ment. Therefore, place old tires straight below the beams of the hoisting unit.
-Attach ropes or straps to appropriate points of the aircraft so as to compensate for the
unavoidable aircraft swinging at the time of hoisting and during handling.
-Slightly stretch the hoising unit, then check that:
-the aircraft attitude remains fairly identical to the level flight attitude,
-there is no risk of damage to the airframe.
-Slowly and smoothly hoist the aircraft - Maintain it using ropes or straps.
AC
05-88 Restricted 2-301
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 02
1 - GENERAL
- A/C hauling is only accomplished in case of an emergency (clearing of the runway) because such
a solution may worsen the A/C damage due to the crash.
- Hauling shall be restricted to the necessary distance only.
- The necessary towing force to move the «crashed» A/C may reach :
- 7,5 T (7.52 tons - 8.4 U.s.tons) on concrete (to start towing operation).
- 5 to 8,5 T (5.01 to 8.52 tons - 5.62 to 9.55 U.S.tons) on grass (depending on ground
configuration).
- Whatever method may be used, hauling shall be performed slowly and smoothly by means of
appropriate power vehicles. Towing force shall be applied as per A/C centerline.
- Hauling shall be performed only when following conditions are met :
- All safety measures relative to a crashed A/C (see 02-0) shall have been taken.
- Important fire fighting means shall be close to hauling area.
- Personnel shall be cleared from around the towing vehicles so as to avoid any accident (possible
towing cable breaking).
- Two hauling methods may be used according to the A/C position in relation to cleared area.
- Forward hauling
- Backward hauling
2- EQUIPMENT REQUIRED
3- PROCEDURE
A Forward hauling
(1) Break both disks 1 blanking the hauling fittings : use point 2 located on beam 3.
(2) Attach a hook 5 of the towage system to each fitting 4. Fully screw in screw 6 attaching the hook
to the fitting.
(3) Tighten towage system and attach it to the hook of the towing vehicle.
AB
02-72 Restricted 2-401
AVIONS MARCEL DASSAULT fi^^i'U MIRAGE F
BREGUET AVIATION ^c^P^^^^O k t .,.,,.. . _-
_ Restricted MANUAL 02
B Backward hauling
(2) Open brake chute hook 7, then place the end fitting of rear towage system 8 between the hook
jaws.
(3) Close the hook and lock the jaws (control lever in REAR position)
NOTE : Opening and closing are controlled from the cockpit by means of control lever 9.
(4) Catch the hauling vehicle hook into the ring of rear towage system.
AA
02-72 Restricted 2-402
WIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
MANUAL 02
SECTION 3
REPLENISHING - DRAINING
TABLE OF CONTENTS
Page
3-0 GENERAL
- Instructions to be complied with in the case of a doubt relative to engine oil replenishing 3-003
- Instructions to be observed when replacing engine, accessory gearbox,
vario-alternator oil 3-003M
3-1 REPLENISHING
3-2 DRAINING
- Defueling 3-201
- Air conditioning evaporator draining 3-207
- Hydraulic reservoir draining 3-208
- Accessory gearbox oil draining 3-209
- Engine oil tank draining 3-210
3-3 DRAINING
LIST OF FIGURES
LIST OF ILLUSTRATIONS
(Cont'd)
AA
12-84 Restricted 3-2
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
Réservoirs latéraux AV (G et D)
+ Forward lateral tanks (L/H and R/H)
Vidanges réservoirs latéraux AV (G et O)
+ Forward lateral tank drains (L/H and R/H)
TT Paliers 2 et 3 du réacteur
Engine bearings 2 and 3
1 Intercom, nourrices
Feeder tank cross feed
-f. Réservoirs AR (G et D)
Aft tanks (L/H and R/H)
LEGENDE mf- Clapet de surpression BP (circuit hyd. 1)
LP pressure relief valve (hydraulic system 1)
KEY 4 Circuit BP
Sortie de drainage ou LP system
mise à l 'air libre Clapet de surpression BP
J" (circuit hyd. 2)
Drain or vent outlet
LP pressure relief valve (hydraulic system 2)
Point de purge ou
Relais d'accessoires, pompes hydrauliques circuit 1 et
de vidange T circuit 2
Bleed or drain point Accessory gearbox, system 1 and system 2 hydraulic pumps
1 - SCOPE
This sheet determines the instructions to be followed whenever the SAFETY instructions
of sheet "ENGINE OIL REPLENISHING" (see 02-3) were not taken into account or in case of
any doubt relative to replenishing which may cause:
2 - GENERAL
A - General method
B - Particular method
(2) It is applicable AFTER an operating period and BEFORE performing topping-up if:
-one or several ventilations have been performed since engine stop,
-SAFETY instructions of sheet "ENGINE OIL REPLENISHING" (see 02-3) were not taken
into account.
3 - PROCEDURE
CAUTION:
DO NOT SCREW IN THE DRAIN PLUG.
B - Connect the fluid dispenser pipe fitted with the filling adapter to the filler fitting (see
02-3, ENGINE OIL REPLENISHING).
C - Replenish or top up the "Emergency" tank of the oil tank assembly until OIL FLOWS OUT
of the drain pipe.
Stop replenishing.
D - Screw in and safety (0.8 mm dia lockwire) the drain plug of the main tank. Disconnect
the pipe.
E - Allow 3 liters (5.2 pts - 6.3 US pts) of oil to flow into the tank through the filler fitting.
Disconnect the filling and overflow adapters and lock the fitting blanking plugs.
F - Operate the engine (see 02-7) and run it up for 2 minutes at 7200 RPM (85.5%).
AC
06-85 Restricted ' 3-003
AVIONS MARCEL DASSAULT /L_i>-*!rU
BREGUET AVIATION ^^- ^^
MIRAGE F
Restricted MANUAL 02
1 - GENERAL
There are two types of authorized oils, with different viscosity, for lubrication of engine, accessory
gearbox and vario-alternators.
- Type 1 oils : Air 3514 (Turbo Nycoil 13B)
- Type 2 oils : Mobil Jet 2, Esso 2380 (non-miscible oils).
Remove the unit and send it to second line maintenance facilities (draining, flushing of oil
system and adjustments as indicated in the relevant manual of the unit).
B Accessory gearbox
(1) Removal of the unit for shipping to second line maintenance facilities (draining, flushing of oil
system as indicated in the relevant manual of the unit).
AA
08-87 Restricted 3-003M
AVIONS MARCEL DASSAULT
BREGUET AVIATION ___.
/L-^'ir'yL
_ _
MIRAGE F
Restricted MANUAL 02
NORMAL REFUELING
(see figure 3)
1 - GENERAL
Two types of refueling should be considered :
normal refueling corresponding to a usable internal fuel quantity of 4350 liters (3436 kg,
957 imp.gals, 1149 U.S.gals, 7569 lbs) (negative-g flight accumulator included) for a total internal
quantity of 4420 liters (3491 kg, 972 imp.gals, 1168 U.S.gals, 7691 lbs), 70 liters (55 kg, 16 imp.gals,
19 U.S. gals, 122 lbs) being not consumable ;
- total refueling corresponding to a usable internal fuel quantity of 4410 liters (3483 kg,
970 imp.gals, 1165 U.S.gals, 7673 lbs) (negative-g flight accumulator included) for a total internal
quantity of 4480 liters (3538 kg, 987 imp.gals, 1184 U.S.gals, 7795 lbs). This increase of 60 liters
(47 kg, 13.2 imp.gals, 16 U.S.gals, 104 lbs) in the fuselage tanks is obtained by using the «top-up»
buttons ;
- the aircraft may also carry three pylon tanks of 1 137 usable liters (250.1 imp.gals, 300.4 U.S.gals,
1978 lbs, 898 kg).
2- EQUIPMENT REQUIRED
A Special tools
3- MATERIALS
-Engine fuel :AIR3405C
4- PRELIMINARY STEPS
WARNING :
AG
06-85 Restricted 3-101
AVIONS MARCEL DASSAULT
BREGUET
/U^iru
AVIATION^oP3^-^^
MIRAGE
.. ».. «
F
a « .
Restricted MANUAL 02
A Unseat the wing pressure relief valves if the outer temperature is less than 0°C. If not, carry out
this operation once a week only.
Carefully sponge any trace of moisture from the valve and surrounding area.
-
Fully screw the unseating wrench (M31031) into the tapped hole of the valve.
-
- Pull along valve opening axis until said valve cracks open, then stop pulling. Quickly perform this
operation several times.
In the case of a defect, check valve setting (see 06-2).
- Remove the unseating wrench.
B Install device 7 (M31 128) on the main air vent and place a recovery pan under it.
C In cockpit
(1 ) Make sure that «IND» and «LP COCK» circuit breakers are cut in.
(2) Make sure that «LP MAIN COCK» and «CROSSFEED» switches are in «off» position .
E Access to the refueling unit is via door 17.08, opening of which causes automatic opening of
feeder tank air vent valve 1 .
- Open the door ; while doing so, check that the valve actually opens.
- Remove the plug from the pressure refueling port.
- Ensure electrostatic connection between aircraft and ground refueling coupling.
- Connect the ground refueling coupling.
On refueling panel 2 :
- set «refueling - flight» switch 3 to «refueling» ;
- make sure that the «CROSSFEED» indicator light is out ;
- test the warning lights by depressing «LIGHT TEST» button 5 ;
- amber light (end of refueling)
- red light (feeder tank crossfeed) ;
- test the filler valve control circuits :
-set «FORWARD FUS TANK» switch to position «1» : the relevant indicator light comes
on; then depress «FILLING CIRCUIT TEST» button 6 : all the end-of -refuel ing lights come on ;
- repeat the operation with the switch in position «2» ; then return the switch to «off».
CAUTION :
IN STRONG TAIL WINDS, CLOSE THE CANOPY WHEN REFUELING SO AS TO PREVENT
FUEL FROM BEING SPLASHED INTO THE COCKPIT (OPERATION OF WING PRESSURE
RELIEF VALVES).
AD
12-80 Restricted 3-102
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^£_
ti ^>^-r\l
^^.
MIRAGE F
Restricted MANUAL 02
5- NORMAL REFUELING
A Select the tanks to be filled.
In order to test both circuits of the front tank refueling valve, the front tanks should be refueled :
- on odd days, by selecting position «1 »,
- on even days, by selecting position «2».
CAUTION :
SELECTION OF THE AIRCRAFT REAR TANKS MANDATORILY IMPLIES PREVIOUS
SELECTION OF THE FRONT GROUP TANKS.
B - Aircraft refueling shall be performed under pressure (approx. 3.5 bar - 50 psi) ; as tank refueling
proceeds, the end-of -refuel ing lights flash on and off then go out, thus showing that the correspond¬
ing tanks are full.
D Once all warning lights are out, reduce the pressure and carefully top up the tanks by slightly
pressing each button in turn until fuel starts to flow from the outlet ports of the feeder tank pressure
relief pipes.
7- FINAL STEPS
A Once the required refueling is carried out, set the refueling selector switches to «off».
C - Check that the fuel quantity delivered largely corresponds to the required quantity.
D - Disconnect the ground refueling coupling then the electrostatic plug. Check the refueling
receptacle for tightness ; lock the refueling port plug.
E - Check for presence of the rubber pad on the control stop of «refueling-flight» switch, if the stop is
not of the one-piece type.
F - Close door 17.08 and while doing so, check that feeder tank air vent valve 1 actually closes.
G In the cockpit :
- check that the fuel gauge indicates the required quantity,
- display the corresponding quantity on fuel remaining indicator.
AD
06-85 Restricted 3-103
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 02
PARTIAL REFUELING
(see figure 3)
1 - GENERAL
POWER SUPPLY OF THE REFUELING SYSTEM DIRECTLY COMES FROM THE MAIN
AIRCRAFT BATTERY, BY SWITCHING «REFUELING-FLIGHT» SWITCH TO «REFUELING»
POSITION. IN ORDER TO PREVENT ANY USELESS BATTERY DISCHARGE, THIS SWITCH
SHALL BE KEPT ON THIS POSITION ONLY FOR THE TIME STRICTLY NECESSARY FOR
REFUELING.
2- EQUIPMENT REQUIRED
A Special tools
3- MATERIALS
4- PRELIMINARY STEPS
WARNING :
TAKE ALL RELEVANT SAFETY MEASURES SO AS TO AVOID FIRE.
ELECTROSTATIC CONNECTIONS MUST BE EFFECTIVE :
- TANKER-TO-GROUND, AIRCRAFT-TO-GROUND, TANKER-TO-AIRCRAFT.
A Install device 7 (M31128) on the main air vent and place the recovery pan under the device.
B In cockpit
(1) Check that «IND» and «LP COCK» circuit breakers are cut in.
(2) Ensure that «LP MAIN COCK» and «CROSSFEED» switches are set to «OFF».
(3) Read the fuel gauge indications on «fuselage» scale, then on «feeder tank» scale (remaining fuel).
If the front and rear fuselage tanks are not empty, drain them so as to refuel them in accordance with
quantities given under para. 5.
AD
10-83 Restricted 3-1 04F
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
D Access to the refueling unit is via door 17.08, opening of which causes automatic opening of
feeder tank air vent valve 1 .
- Open the door and while doing so, check that the valve actually opens.
- Remove the plug from the pressure refueling port.
- Ensure electrostatic connection between aircraft and ground refueling coupling.
- Connect the ground refueling coupling.
- On refueling panel 2 :
- set «refueling-flight» switch 3 to «refueling» position ;
- check that «CROSSFEED» light is out ;
- test the warning lights by depressing «LIGHT TEST» button 5 :
- amber light (end of refueling),
- red light (feeder tank crossfeed) ;
- test the refueling valve control circuits :
-set «FORWARD FUS TANK» switch to position «1» : the relevant indicator light
comes on ; depress «FILLING CIRCUIT TEST» button 6 : all the end-of-refueling lights come on ;
- repeat the operation with the switch in position «2» ; then return the switch to «off».
5- PARTIAL REFUELING
A Refer to the table below in order to find the fuel quantity to be delivered to the various tank
groups (difference between total required refueling and remaining fuel).
B Feeder tank refueling shall be performed under pressure (approx. 3.5 bar - 50 psi). Check total
feeder tank refueling by reading the fuel gauge indication and according to the fuel quantity delivered
by the tanker.
C On refueling panel (and in the indicated sequence) :
-set «FWD FUS TK» switch to «refueling» (position «1» or «2») and deliver the required fuel
quantity (tanker indication). Set «FWD FUS TK» switch to «off».
NOTE : In order to test both circuits of the front tank refueling valve, the front tanks should be
refueled :
- on odd days, by selecting position «1 »,
- on even days, by selecting position «2».
-set «AFT FUS TK» switch to «refueling» and deliver the corresponding fuel quantity (tanker
indication). Set «AFT FUS TK» switch to «off».
NOTE The fuel quantities mentioned in above table are given in liters. To convert them into UK-US
units of volume, see Weight and Balance manual.
AB
03-81 Restricted 3-1 04M
AVIONS MARCEL DASSAULT /LJ>-%-U
BREGUET AVIATION .<<oF=
MIRAGE F
Restricted MANUAL 02
6- FINAL STEPS
A Once the required refueling is carried out, set refueling switch 3 to «Flight» position.
B Check that the fuel quantity delivered largely corresponds to the required quantity.
C Disconnect the ground refueling coupling then the electrostatic plug. Check the refueling
receptacle for tightness ; lock the refueling port plug.
D Check for presence of the rubber pad on the control stop of «refueling-flight» switch, if the stop
is not of the one-piece type.
E Close door 17.08, and while doing so, check that feeder tank air vent valve 1 actually closes.
F In cockpit :
- check that the fuel gauge indicates the required quantity,
- display the corresponding quantity on fuel remaining indicator.
H Remove device 7.
J In the case of change of fuel grade, it may be necessary to adjust the specific gravity correctors of
the engine (see 06-5).
AF
06-85 Restricted 3-104T
AVIONS MARCEL DASSAULT iL-^irvL MIRAGE F
BREGUET AVIATION ^c^^L-^f^
Restricted MANUAL 02
EMERGENCY REFUELING
(See figure 4)
1 - SCOPE
This operation enables to perform gravity refueling of internal fuselage tanks and, if needed, of
additional tanks, should no pressure refueling vehicle be available.
This refueling method should be exceptional and should be performed for operational requi¬
rements only.
CAUTION :
THE QUANTITY OF FUEL CARRIED FOR CERTAIN MISSIONS IS LIMITED DUE TO THE
MAXIMUM PERMISSIBLE WEIGHT UPON TAKE-OFF.
2- EQUIPMENT REQUIRED
B Possible spares
3- MATERIALS
4- PRELIMINARY STEPS
A- WARNING :
- TAKE ALL RELEVANT SAFETY MEASURES SO AS TO AVOID FIRE.
-ELECTROSTATIC CONNECTIONS SHOULD BE EFFECTIVE :
TANKER-TO-GROUND, AIRCRAFT-TO-GROUND, TANKER-TO-AIRCRAFT.
C - Remove fillet component 31 .1 1 and open vapor relief valve 2 of aft tank group.
AD
01 -80 Restricted 3_ 1 05
AVIONS MARCEL DASSAULT jL^-'MjL
BREGUET AVIATION ^--£»jS*ii> « ^ - ^ j ami i Al no
HA
^-^£^-<^^ Restricted MANUAL 02
G - In cockpit
(1 ) Ensure that "IND" and "LP COCK" circuit breakers are cut in.
(2) Ensure that the LP main cock is closed.
(3) Open the feeder tank crossfeed valve.
(4) Read the fuel gauge indication on "fuselage" scale.
(5) Switch on the LP pumps.
(6) Select "Emergency transfer" setting.
H - On refueling panel 3, make sure the "CROSSFEED" light is on, by selecting "refueling"
position then immediately returning to "flight" position.
5 - REFUELING
A - CAUTION
- IT IS MANDATORY TO FOLLOW THE SEQUENCE OF OPERATIONS.
- INSTRONG TAIL WINDS, CLOSE THE CANOPY WHEN REFUELING SO AS TO PRE¬
VENT FUEL FROM BEING SPLASHED INTO THE CABIN.
B - Procedure
-Fill the front tank group through the filler port located on front center tank ; the capac¬
ity of this group is about 1 730 liters (380 Imp.gal - 456 US gal - 301 0 lb - 1 367 kg).
-Fill the feeder tanks and the rear tank group through the filler port located on the RH
feeder tank ; the total capacity of these tanks is about 2030 liters (446 Imp.gal - 536 US gal -
3522 lb - 1604 kg).
-Close the filler ports (align the marks) after checking the seal for condition. If necessary,
replace the seal.
6 - FINAL STEPS
A - In cockpit :
-check that the fuel gauges indicate the required fuel level
-switch off LP pumps
-switch off emergency transfer
-shut off feeder tank crossfeed
-on fuel remaining indicator, display the carried fuel quantity.
B - On refueling panel 3, make sure the "CROSSFEED" light is out, by selecting "refueling"
position then immediately returning to "flight" position.
Check for presence of the rubber pad on the control stop of "refueling-flight" switch, if
the stop is not of the one-piece type.
NOTE: This pad is bonded with EC 1675 A/B adhesive.
Close door 17.08 and while doing so, check that feeder tank air vent valve actually
closes.
C - Disconnect the electrical power supply unit.
D - Close vapor relief valve 2 of the rear tank group and reinstall the fillet component.
E - For pylon tanks :
AJ
04-86 Restricted 3-106
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
TABLEAU DE REMPLISSAGE
REFUELING PANEL
1 - GENERAL
This operation is exceptional and should be performed when replacement of oxygen tank is
impossible.
2- EQUIPEMENT REQUIRED
- Gloves
- Apron
- Helmet
- Boots
- White zip fastener type overalls (without pocket).
3- PRELIMINARY STEPS
WARNING :
TAKE ALL SAFETY MEASURES RELATIVE TO OPERATIONS ON OXYGEN SYSTEM
(See 01-0).
C Using a clean cloth thoroughly clean surroundings of access door and vent.
4- PROCEDURE
A Remove the free vent pipe from the oxygen compartment and connect it to the port. Beneath
said pipe, place a liquid oxygen recovery pan taking care that the vent pipe is inside recovery pan so
as to avoid any possibility of oxygen splashing (gusts for example).
AA
03-79 Restricted 3-108
AVIONS MARCEL DASSAULT iL=i>--<ir\l
BREGUET AVIATION^,r5}F=<^C>
MIRAGE F
^jsa= ^^ Restricted MANUAL 02
(1 ) Make sure that no water remains in the nozzle, as ice might be formed.
(2) Bleed hose by connecting the nozzle to dispenser bleed until fluid flows out for at least 10 seconds.
D Disconnect the dispenser nozzle and connect it to the tank filler receptacle. Locking of filling
nozzle and opening of self-sealing valves occur simultaneously.
WARNING :
BE CAREFUL OF THE GAS DISCHARGE THROUGH VENT HOLE.
E Increase the pressure gradually up to 3.5 bar (50 psi). This pressure should be maintained throughout
the entire refilling operation.
NOTE : This filling pressure is defined, taking into account an average pressure loss of 1 bar through
the filling nozzle.
For reference, nominal pressure at tank inlet should be :
F The 02 tank is replenished when there is a large continuous flow through vent hole.
NOTE : The tank capacity is 5 liters of liquid oxygen. (Replenishing requires 3 times the tank capa¬
city approx.).
H Disconnect the filling nozzle from the tank filler and bleed the hose.
I Reinstall the plug onto tank filler port only when this no longer shows any trace of frost.
J Disconnect vent pipe. Place it back inside oxygen compartment, then close the door.
K After oxygen replenishing, allow the tank to stabilize for a minimum of two hours if the sub¬
sequent flight starts with acrobatics. If the flight is normal, allow the tank to stabilize for a minimum
of fifteen minutes.
AB
03-79 Restricted 3-109
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
DETAIL A
DETAIL B
RANGEMENT TUYAUTERIE
MISE A L'AIR LIBRE
VENT PIPE STOWAGE
4000J.C
1500..
Pression
10001 à 15°C
Pressure at
& 15°C
1500 2000 2500 3000 PSI
FIGURE 6M - PRESSION DE REMPLISSAGE DE LA BOUTEILLE OXYGENE SECOURS
SUIVANT LA TEMPERATURE AMBIANTE CABINE
EMERGENCY OXYGEN CYLINDER FILLING PRESSURE
VERSUS AMBIENT TEMPERA TU RE
AB
07-75 Restricted 3-1 10M
AVIONS MARCEL DASSAULT
BREGUET
it*J>^XL
AVIATION^^^-^^
MIRAGE F
^^*^^> Restricted MANUAL 02
3- FINAL STEPS
A Once the emergency cylinder is filled up, close the dispenser valve and the filling pipe valve.
B - Disconnect the adapter from the ejection seat oxygen unit, then reinstall the blanking plug on
the filling receptacle. Moderately tighten the blanking plug, using an 11 mm open-end wrench (for
reference, the tightening torque is 1 .2 ± 0.1 m.daN (8.85 ± 0.73 ft. lb).
D Ensure that the pressure indicator does not show any pressure drop.
AC
0784 Restricted 3111
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BREGUET AVIATION^-f^_ j^^, _ »«amiiai ««
J^a~° Restncted MANUAL 02
1 - GENERAL
2 - EQUIPMENT REQUIRED
3 - MATERIALS
-Distilled water.
J -S759-DCSEA 61 5 antifreeze fluid.
4 - PROCEDURE
WARNING:
TAKE ALL RELEVANT SAFETY MEASURES (See 02-0).
B - Install:
-adapter 1 onto filler port,
-overflow pipe 2, then open overflow port 3.
AB
01-88 Restricted 3-112
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
1 - SCOPE
This operation provides the method to carry out the following:
-Either reservoir topping-up made necessary by normal operating consumption, or reser¬
voir filling-up.
2 - EQUIPMENT REQUIRED
A - Ground handling equipment
-Hydraulic pressure supply unit.
-11 5/200 V - 400 Hz electrical power supply unit.
-Low pressure filling device MS1382.
3 - PRELIMINARY STEPS
-Connect hydraulic pressure supply unit.
(System 1 = door 30.05 - System 2 = door 26.07/1).
-Connect electrical power supply unit (door 25.07).
CAUTION:
TAKE ALL SAFETY MEASURES RELATIVE TO U/C DOORS AND AIRBRAKES (SEE
02-0).
-Check that "DOORS" and "DIVE BK" HYD switches are set to "GROUND SAFETY" po¬
sition (door 17.04).
-Check that electric pump switch is off.
-Carry out replenishing operation so as to deliver the required fluid quantity in the reser¬
voir. According to the system concerned, the reservoir volume to be reached is:
-System 1 = 6.1 \ q 2 liters (10.7 + jj pts - 12.8 * g5 U.S. pts)
AD
05-88 Restricted 3-114
AVIONS MARCEL DASSAULT
BREGUET AVIATION^CJjP=_^^-0
L^^-^TU MIRAGE F
^<^^^<^ Restricted MANUAL 02
5- EXCESS FLUID
A High pressure :
- apply pressure to the system through hydraulic power supply unit.
- operate the unit to discharge the excess fluid out of the reservoir :
- cut out the power supply unit.
B Low pressure : this operation shall be performed only by using a hydraulic pressure supply unit.
- Disconnect :
AC
11-76 Restricted 3-115
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION ^co- _-^^' . M A MUAI m
Restricted MANUAL 02
1 - EQUIPMENT REQUIRED
A Special tools
- Preparation tool kit.
2- MATERIALS
-Oil
- Air 3514 (Turbo Nycoil 13B), or
- Mobil Jet 2, or
- Esso2380.
CAUTION :
IN THE CASE OF OIL REPLACEMENT, SEE 02-3 «INSTRUCTIONS TO BE FOLLOWED
WHEN REPLACING OIL»).
3- PROCEDURE
B On overflow connection 1 :
- install adapter 2,
- connect adapter 3 (fitted to overflow pipe) to adapter 2.
NOTE : During this operation, a slight quantity of oil corresponding to the overflow pipe volume
may flow out ; this phenomenon is normal.
C On filling connection 4 :
For each of these configurations, connect to the indicated adapter(s), adapter 6 fitted to the
fluid dispenser piping.
D Ensure that the fluid dispenser pressure is between 2 and 4 bar (29 and 58 psi).
E Carry out accessory gearbox replenishing by injecting small quantities of oil at intervals until oil
flows out through overflow pipe.
H Reinstall protective plugs of the connections (use wrench M 31025) and ensure they are locked
correctly.
AC
08-87 Restricted 3-116
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Restricted MANUAL 02
1 - SCOPE
A Perform oil tank topping-up after engine operation ; determine and check the hourly oil consump¬
tion of the engine.
B Perform oil tank replenishing after drainage.
2- EQUIPMENT REQUIRED
A Ground support equipment
- Standard 30 I oil dispenser (unrestricted, pressure set to 58 psi (4 bar))
- Filling adapter MS1288-10
- Overflow adapter MS 1288-20
- Calibrated oil recovery tube
3- MATERIALS
-Oil
- Air 3514 (Turbo Nycoil 13B), or
- Mobil Jet 2, or
- Esso 2380.
CAUTION :
REPLENISHMENT MUST NEVER BE PERFORMED WITH AN OIL OF A DIFFERENTBRAND
OR GRADE THAN THAT IN THE TANK.
IN THE CASE OF OIL REPLACEMENT, SEE 02-3 «INSTRUCTIONS TO BE FOLLOWED
WHEN REPLACING OIL»).
4- SAFETY MEASURES
A Never top up the oil tank after an engine ventilation.
B Never top up the oil tank if the safety instructions of sheet «ENGINE STOP» (see 02-7) were not
complied with.
C Oil tank topping-up shall be performed within 2 hours after engine stop.
D Oil tank replenishing after drainage is authorized only if drainage was performed within 2 hours
after engine stop.
For each above mentioned case, apply the «Instructions to be followed in case of doubt rela¬
tive to engine oil replenishing» (see 02-3).
5- PRELIMINARY STEPS
A Open doors 30.05 and 30.05i so as to reach oil servo-unit 1 .
6- PROCEDURE
CAUTION :
CHECK THE OIL DISPENSER FILLING AND OVERFLOW ADAPTERS FOR CONDITION
PRIOR TO INSTALLATION. DEFECTIVE ADAPTERS MAY CAUSE DAMAGE OF THE
ENGINE SIDE CONNECTIONS RESULTING IN SIGNIFICANT AND DANGEREOUS LEAK¬
AGE.
A Unlock and remove both blanking plugs of filling and overflow connections (items 3 and 2 respec¬
tively).
B Connect one end of overflow adapter to overflow connection (2) and place the other end in a
calibrated oil recovery tube. This tube shall be empty so as to check the oil quantity discharged through
overflow pipe.
AC
08-87 Restricted 3-1 1 8
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
NOTE : When the pipe is installed, a slight quantity of oil corresponding to the inner volume of the
tank junction pipe will normally flow out.
C Connect the oil dispenser adapter to filling connection 3.
(1 ) Ensure that the oil dispenser pressure is set to 4 bar (58 psi).
(2) The approximate oil quantity to be added is determined by multiplying the maximum hourly
consumption (1.5 liter - 2.63 pt - 3.16 US pt) by the operating time since last oil replenishing.
D Depending on the type of dispenser used :
G Disconnect the filling pipe, check the self-sealing coupling for tightness and reinstall the blank
ensuring that it locks properly.
H Wait until oil flow through the overflow pipe is interrupted, then disconnect the pipe.
I Wipe the overflow connection, install the blank and check that it locks properly.
7- FINAL STEPS
8- CHECK
A Read the oil quantity supplied ; depending on the type of dispenser used, the reading shall be
taken :
- between the index and the oil level after replenishing,
- or on the volume counter.
B Measure the oil quantity discharged in the calibrated oil recovery tube. Subtract this quantity
from the oil quantity supplied.
C In the case of oil tank topping-up following a sampling used for spectrometric analysis (see 06-5),
subtract the oil sampled for this analysis (^ 0.25 I - 0.43 pt -0.52 US pt).
D Record on aircraft form 1 1 the oil quantity used by the engine. Ensure that the real consumption
is between 0.8 and 1.5 l/h (48.8 and 91.5'cu.in/h -0.17 and 0.32 lmp.gal/h -0.21 and 0.39 USgal/h).
AB
01-84 Restricted 3-120
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BREGUET AVIATION ^-£i_~ ^7**^, _ ,.,.,., rt0
^v, ^-^ Restricted MANUAL 02
1 - SCOPE
Top up the vario-alternators with oil (Figure 10).
-Normal consumption for 100 flying hours should be less than 150 cm3 (9.15 cu.in).
2 - EQUIPMENT REQUIRED
A - Ground support equipment
3 - MATERIALS
-Oil
-Air 3514 (TURBO NYCOIL 13B)
-Mobil jet 2 or
- Essq 2380
-In the case of oil replacement, see 02-3 (Instructions to be followed when replacing the
oil in engine, accessory gearbox and vario-alternator).
4 - PRELIMINARY STEPS
Remove :
5 - PROCEDURE
AC
01-88 Restricted 3-121
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Restricted MANUAL 02
CAUTION:
DO NOT START REPLENISHING BEFORE CHECKING THAT THE OVERFLOW ADAP¬
TER IS CORRECTLY CONNECTED.
-Remove the blanking plug from the overflow port (located on the side of vario-alternator
mounting flange).
-Screw overflow recovery tube 1 .
-Remove the blanking plug from the filler port.
-Screw supply adapter 2.
-Connect filling device 3 to the supply adapter.
-Perform replenishment by injecting small quantities of oil until oil starts to flow out of
the recovery tube (duration of the injection < 1 second).
-Disconnect filling device 3.
-Unscrew supply adapter 2.
-When oil has stopped flowing, unscrew recovery tube 1 .
IMPORTANT NOTE:
If there is any doubt as concerns overfilling, drain the vario-alternator and replenish again.
-Wipe off the vario-alternator overflow port and filler port plugs.
-Systematically replace the flat washer and the plug preformed packing (see figure 10).
-Screw the overflow port and filler port plugs and moderately tighten them.
-Check for sealing, then safety the plugs.
This method is identical to the previous one. The syringe is directly screwed to the vario-
alternator filler port.
6 - FINAL STEPS
AA
01-88 Restricted 3-122
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
DEFUELING
1 - GENERAL
A - With connection of external pressure supply unit : defueling of complete A/C through dry engine
pipe.
2- EQUIPMENT REQUIRED
A Special tools
C Spares
AB
09_83 Restricted 3-201
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
QUANTITY
DEFUELING POINTS ACCESS FUEL QUANTITY
LH RH
Filler port
NOTE: The fuel quantities mentioned in above table are given in liters. To convert them into
UK-US units of volume, see Weight and Balance manual.
AB
04-85 Restricted 3-202
AVIONS MARCEL DASSAULT iL=J>^>k MIRAGE F
BREGUET AVIATION^F5'^^ M A Ml lA I OO
^^^"^^% Restricted MANUAL 02
4 - RECOMMENDATIONS
WARNING :
TAKE ALL RELEVANT SAFETY MEASURES AS TO AVOID ANY FIRE :
- ELECTROSTATIC CONNECTIONS SHOULD BE EFFECTIVE :
- TANKER-GROUND, AIRCRAFT-GROUND, AIRCRAFT-TANKER,
- DRAIN PAN-GROUND, TANKER-DRAIN PAN, AIRCRAFT-DRAIN PAN.
5 - TRANSFER DEFUELING
A Principle
B Preliminary steps
C Defueling
In the cockpit, a flight line technician will follow the defueling procedure :
AC
12-84 Restricted 3-203
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^|L
/LJ>-iJr'U.
__
MIRAGE F
..,»,,... ~~
Restricted MANUAL 02
NOTE : Complete defueling is obtained by draining remaining fuel through drain valves.
D Final steps
(2) - Uncouple the pressure supply unit and fit the blanking plug.
- Cut out the electrical power supply.
(3) Open door 17-08 on refueling panel and set the discharging valve to «OPENING».
(4) Disconnect the draining device (or pipe) and connect the «dry engine» supply pipe (Interflex
adapter -see 06-0).
(5) Once the tanks have been refueled, bleed the «LP» fuel system of dry engine (see 06-4).
WARNING :
AS THE DRY ENGINE SUPPLY SYSTEM IS UNDER PRESSURE, CHECK FOR TIGHTNESS.
A Procedure
WARNING :
ITTTHE CASE OF FWD TANK GROUP DEFUELING AND IN ORDER TO PREVENT THE
AIRCRAFT FROM TILTING BACK ON ITS TAIL (AIRCRAFT CENTER OF GRAVITY
SHIFT). INSTALL A JACK UNDER JACK FITTING AT FRAME 36 (see 02-2).
IN THE CASE OF A COMPLETE DEFUELING AND FOR SAME REASONS AS ABOVE,
START DEFUELING THE AFT TANK GROUP.
NOTE : Complete defueling is obtained by draining remaining fuel through drain valves.
B Final steps
A Defueling shall be performed by suction through the filler port, after removal of the filter (opening
of the plug in two steps, pylon tank pressure relief).
B Take following particular safety measures :
- ensure electrostatic connection between tank and defueling nozzle,
- avoid any damage to the filler port and the tank bottom when using the defueling nozzle,
- be careful to use a clean defueling nozzle.
NOTE : Complete defueling is obtained by draining remaining fuel through drain valves.
AC
09-85 Restricted 3-204
AVIONS MARCEL DASSAULT /U^^TAl MIRAGE F
BREGUET AVIATION ^cP-^-^O
^^^Q^ Restricted MANUAL 02
A Principle
B Procedure
(2) Perform preliminary operations (1) to (3) for transfer defueling (see para. 5), using the draining
pipe.
(4) Start the pressure supply unit, set the delivery pressure to 600 mb (8.7 psi) and power supply the
accumulator.
(6) Open the LP main cock in cockpit and close it as soon as fluid no longer flows in the draining pipe.
C Final steps
- Perform final operations (2) to (5) of transfer defueling (see para. 5).
AC
11-76 Restricted 3-205
AVIONS MARCEL DASSAULT^
BREGUET AVIATION -^E°
MIRAGE F
Restricted MANUAL 02
BRANCHEMENT DE LA TUYAUTERIE
VIDANGE PAR GRAVITE
GRAVITY DEFUELING DE VIDANGE SUR TUYAUTERIE REACTEUR SEC
CONNECTION OF DEFUELING
PIPE TO DRY ENGINE PIPE
C.29:
AB
02-72 Restricted 3-206
AVIONS MARCEL DASSAULT jLJ^^r^l
BREGUET AVIATION _. __
MIRAGE F
Restricted MANUAL 02
1 - SCOPE
- Removal of evaporator.
- Avoid antifreeze concentration.
EQUIPMENT REQUIRED
3- PROCEDURE
WARNING :
| TAKE ALL RELEVANT SAFETY MEASURES (See 01-0).
4- FINAL STEPS
AB
12-84 Restricted 3-207
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
Ouvert Fermé
Open Closed
1 - EQUIPMENT REQUIRED
2- PRELIMINARY STEPS
- Drain the reservoir by using pressure supply unit, switch the latter off as soon as the reservoir is
empty.
- Disconnect
- hydraulic pressure supply unit,
- electrical power supply unit.
AA
02-72 Restricted 3-208
AVIONS MARCEL DASSAULT /LJS>-&-JrA /V\ll\/AVj'C I
BREGUET AVIATION ^£0ï
^ t5»CS
.^-w. .
Restricted, ...»,,,..« 02
MANUAL
1 - EQUIPMENT REQUIRED
A - Special tools
-Drain pan
-Replenishment adaptor MS1 288-10 (Item 6)
-Replenishment adaptor 15173BAA (Item 5)
-Overflow adaptor MS1 288-20 (Item 3)
-Overflow adaptor 15172BAA (Item 2)
With stores :
-Rotating coupling adaptor 630A16-4 (Item 7).
-Replenishment adaptor 636A8-1 (Item 8).
2 - PROCEDURE
NOTE: Complete draining of accessory gearbox cannot be performed on the aircraft. Only par¬
tial draining (sufficient as regards routine servicing) may be carried out.
Draining is more effective when it is performed after a runup or upon return from
flight.
Collect the oil in a clean container for contingent analysis.
A - Remove protective plugs from connections located in door 25-05 (wrench M31.025).
B - On overflow connection 1 :
-install adaptor 2,
-connect adaptor 3 (fitted to overflow pipe the end of which is placed in the drain pan)
to adaptor 2.
C - On filling connection 4 :
-without belly store install adaptor 5,
-with belly store install adaptors 5 and 7,
-with four-bomb pylon install adaptors 8 and 7.
For each of these configurations, connect to the indicated adaptor(s) adaptor 6 whose
end will be placed in the drain pan.
D - When oil no longer flows out, disconnect the overflow and replenishing devices.
AC
06-86 Restricted 3-209
AVIONS MARCEL DASSAULT f ^-"^ /Y\ll\/-\v^C. I
^, .c^o «aamiiai
BREGUET AVIATION
^ ^-o Restricted MANUAL «o
02
E - Reinstall connection protective plugs (wrench M 31025) and make sure they are locked.
3 - OIL INSPECTION
-Inspect recovered oil. In case of very black oil, it usually means that the gearbox operat¬
ing temperature is excessive.
-Check the accessory gearbox magnetic plug and filter (see 06-1 ).
-The presence of hydraulic fluid in the gearbox oil usually means that a hydraulic pump is
deteriorated (leak at pump drive system level). After checking the pump, rinse the gearbox in
the following manner :
AA
06-86 Restricted 3 -209 M
AVIONS MARCEL DASSAULTi
BREGUET AVIATION ^S^
MIRAGE F
Restricted MANUAL 02
1 - SCOPE
This sheet provides information relative to engine oil tank draining.
2- EQUIPMENT REQUIRED
A Ground support equipment
- Recovery container (approximate capacity : 15 liters - 26 pt - 31 US pt for complete draining)
- 10 mm ID flexible pipe
B Spares
3- PRELIMINARY STEPS
CAUTION :
THE~ENGINE OIL TANK CONSISTS OF TWO INNER TANKS EACH CONNECTED TO AN
ADAPTER USED FOR DRAINING. COMPLETE DRAINING OF THE OIL TANK THEREFORE
REQUIRES DRAINING OF BOTH INNER TANKS.
4- PROCEDURE
(3) Place the other end of the flexible pipe in the recovery container.
(4) Unscrew the hollow bolt by several turns and allow oil to flow out.
(5) Once the tank is completely drained (no more oil flow), screw in the hollow bolt, then re¬
move the flexible pipe and safety the bolt with lockwire.
(1 ) Repeat the steps described in paragraph 4A, acting on hollow bolt 3 and drain adapter 4.
C - Carry out engine oil replenishing (see 02-3) and check drain adapters for leaks.
WARNING:
IL OIL TANK REPLENISHING IS NOT ACHIEVED IMMEDIATELY AFTER DRAINING; IT
IS MANDATORY TO INDICATE IT CLEARLY SO AS TO PREVENT THE AIRCRAFT FROM
BEING PUT INTO SERVICE WITHOUT OIL
5 - FINAL STEPS
AA
06-85 Restricted 3-211
AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted MANUAL 02
1 - EQUIPMENT REQUIRED
- Clean calibrated transparent receptacle, capacity : 1 liter (1.75 pts - 2.1 U.S.pts) approx.
- Drain tube, diameter : 20 mm approx.
2- LOCATION OF DRAINS
Aft tank, RH
Between frames 31 and 32
Aft tank, LH
Wing tank, RH
Between ribs 2 and 2A
Wing tank, LH
Pylon tank, RH
Negative-g flight
accumulator Door 17.06
3- DRAINING
NOTE : As the presence of water depends on a great number of factors, among which
- Fuel type,
- Weather conditions,
- Fuel storage,
the frequency of draining operations can be modified by the local command.
AB
06-76 Restricted 3-301
AVIONS MARCEL DASSAULT ZU^>'"rvk
BREGUET AVIATION ^^F^^s^C"
MIRAGE F
^25^-s^-^ Restricted MANUAL 02
A Tanks
(2) Unscrew the drain screw and allow the fuel to flow out for a few seconds.
(4) Repeat the same operation for all other drains so as to recover 3/4 liter approx. (1.3 pts -
1.5 U.S.pts).
(5) Allow to settle for about 10 minutes. Check that there is no water.
NOTE : Allow the fluid to flow out until exhaustion. Fuel recovery does not mean necessarily that the
diaphragm is burst. In that case, it is necessary to perform following check : switch on a LP
pump : a continuous fuel flow will show that the diaphragm is burst.
AB
06-76 Restricted 3-302
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^c-
ti^j>^r\L
__
MIRAGE F
Restricted MANUAL 02
1 - PURPOSE
2- PRELIMINARY STEPS
WARNING :
TAKE ALL SAFETY MEASURES (See 02-0)
3- DRAINING
AB
06-75 m ». i a.
Restricted j 3-303
AVIONS MARCEL DASSAULT ft^i^ O MIRAGE F
BREGUET AVIATION^oP2" ^
Restricted MANUAL 02
1 - SCOPE
2- PRELIMINARY STEPS
WARNING :
TAKE ALL SAFETY MEASURES (See 01-0).
3- PROCEDURE
4- FINAL STEPS
AA
12-84 Restricted 3-304
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
SECTION 4
TIRES
TABLE OF CONTENTS
Page
4-0 GENERAL
AA
12-73 Restricted 4-1
AVIONS MARCEL DASSAULT//« xx^n
-l^^-O MIRAGE
I VU l\/V
V^ L. F
I
BREGUET AVIATION ^£. _^ - . »,am,.a. «o
Restricted MANUAL 02
1 - GENERAL
These inflation pressures are given for an A/C resting on its wheels, with tires at ambient
temperature. After braking, allow the tires to cool before checking the inflation pressure.
NOTE : When checking the pressure, take into account variations in ambient temperature. For an
ambient temperature variation of ± 10°, apply a pressure variation as follows :
- ± 0.34 bar (4.9 psi) for the main wheels,
- ± 0.24 bar (3.4 psi) for the nose wheels.
If a pressure loss in excess of 5 % of initial pressure is noted over a 24 - hour period, the
wheel must be removed to check for airtightness.
B Shock-absorber height
Nose U/C shock-absorber : H = distance between wheel axle box upper face and rotating tube
lower bearing face.
Main U/C shock-absorber : H = distance between lower bearing face and shock-absorber bottom
upper edge.
NOTE : Such a shock-absorber bottom upper edge may be covered with rubber cement applied at that
location. It will be therefore necessary to slightly remove rubber cement at the measuring
point.
The method consists in measuring the following (preferably 2 or 3 hours after flight) :
-
- pressure with shock-absorber fully released and A/C jacked up,
- temperature.
- Any pressure/temperature point located outside the theoretical range will indicate that the
charging pressure is to be checked (see 5-0).
- Any pressure/temperature point located inside the theoretical range will indicate that the shock-
absorber is to be removed for hydraulic fluid level check (see 05-1 and 05-3).
AB
08-87 Restricted 4-001
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
Other than
TIRES MICHELIN
MICHELIN
A/C WEIGHT
SHOCK ABSORBERS
< 13.5 tonnes > 13.5 tonnes
(29,762 lb) (29,762 lb)
In the event of a major discrepancy between the two main U/C shock absorbers, release the shock
absorbers by transmitting oscillatory movements to the wingtips.
The examples below indicate stores carrying capability with full fuel load.
(a) At aircraft weight less than 13.5 tonnes (29,762 lb), stores carrying capability is approximately
2 tonnes, as follows :
- one RP35 under fuselage plus LR155 at station 1, or any equivalent load,
- operational stores at station 1 or station 2.
(b) At aircraft weight greater than 13.5 tonnes (29.762 lb), stores carrying capability is higher
than 2 tonnes, as follows :
- one RP35 under fuselage plus operational stores other than LR155,
- operational stores at wing stations 1 and 2.
AB
03-85 Restricted 4-002
AVIONS MARCEL DASSAULT ;
MIRAGE F
BREGUET AVIATION ^e^ ^^^> ,.AM,|A, M
^-«. ^~=w Restricted MANUAL 02
1 - SCOPE
This worksheet is intended to inform the personnel about the technical instructions to be
followed so that the tires are used properly.
2 - GENERAL
Considering the importance of tire behavior for FLIGHT SAFETY, it is essential that the
personnel checking and watching the tires strictly follows the instructions in force. The very
serious risks which may be run only allow for limited initiative and interpretation.
A - Tread
Tire portion liable to wear out through contact with the ground.
Visible limits are the circular concentric serrations as the upper section of the sidewalls.
B - Sidewalls
Areas between tread and tire beads.
C - Tire beads
The MICHELIN AIR X tire is provided with a metal protector under the thread.
-Tubeless type:
-DUNLOP bias-ply,
-MICHELIN radial-ply,
-KLEBER bias-ply.
AA
06-89 Restricted 4-003
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
5 - STANDARDS OF USE
A- Tread
(1 ) Normal wear MICHELIN tire
1 - The groove depth is equal to The tire remains in
or greater than 1 mm over service.
the entire tread.
2 - The groove depth is between Discard the tire.
0.5 and 1 mm (0.019 and
0.039 in) at any point
of the tread.
3 - Appearance of metal protector Discard the tire
at any point of the tread.
(2) Cracking at bottom 1 - The metal protector is not The tire remains in
of groove visible. service.
2 - The metal protector is
visible.
. The length of the cracking is The tire remains in
less than 30 mm (1 .18 in) service.
. The length of the cracking is Discard the tire.
more than 30 mm (1 .1 8 in)
(3) Normal wear Other tires
- Normally, tires may be used until
one of the tread designs is no
longer visible. However, for the
benefit of doubt concerning
the degree of wear, replace the
tire when the thickness of
one of the designs is locally
less than 1 mm (0.039 in). Discard the tire.
(4) Cuts MICHELIN tire
Firstly consider the depth:
1 - The cut does not reach the metal Maintain the tire in
protector or the metal protector service after extraction of
is reached but not any foreign objects.
damaged (no wires cut).
AB
06-89 Restricted 4-004
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
(5) Cuts
(Slits facing any direc KLEBER COLOMBES tire
tion, the lips of which are With the tire inflated to its opera
clearly separated. ting pressure, for any cut showing
Not to be confused ONE of the following three
with more or less characteristics:
lengthwise scratches Discard the tire.
due to horn-stone sliding
between tire and ground (a) the greatest dimension of the
nor with gap or opening). cut exceeds 25 mm (0.984 in)
and the edges are at least 3 mm
(0.118 in) apart.
AB
06-89 Restricted 4-005
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
B- Sidewalls
(1 )Cuts (as per - The slit depth is greater than
definitio.n) 2 mm and specially if the textile
is visible at the bottom of the
cut Discard the tire.
If the cuts are smaller The tire remains in service
but should be inspected
daily.
(2)Bulge - No bulge is permissible. Discard the tire.
(3) Crazing - Check that the damage does
(appears after a long not affect the textile casing
exposure to ozone otherwise. Discard the tire.
action)
MICHELIN tire
Tire covered with After cleaning with soapy
noxious materials water:
(oil, grease, etc.) - if the noxious agents have
causing deterioration produced crazing or visible
of the surface condition deterioration of the rubber
or blisters. (hardening, drying, etc.)
on the tire Discard the tire.
- If the blisters are not
absorbed within 24 hours Discard the tire.
AA
06-89 Restricted 4-006
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
Cuts or crazing, slit 1 - Less than 2 mm (0.078 in) The tire remains in
(± 30° in relation deep and not reaching the service.
to the radial lay) carcass.
2 - More than 2 mm (0.078 in) Discard the tire.
deep or reaching the carcass.
Cuts or crazing 1 - Not reaching the carcass. The tire remains in
(inclined by more service.
than 30° in relation
to the radial lay) 2- Reaching the carcass. Discard the tire.
Separation in sidewalls No tolerances. Discard the tire.
Blisters or bulges No tolerances. Discard the tire.
Local tire distortion 1 - Distortion less than 1 mm The tire remains in
without separation (1 ) (0.039 in) with tire inflated. service.
over an extent of less
than 30 mm measured 2 - Distortion greater than Discard the tire.
circumferentially 1 mm (0.039 in) with tire
inflated.
C- Tire beads - Checking can only be performed
when removing the tire
(see 05-5).
E - Tire inflation - See 02-4.
pressure.
(1 ) Insufficient pressure - If operation reports reveal
that an insufficiently
pressurized tire has been
used (inflation pressure at
least 1 5% below normal operation
pressure value). Discard the tire.
- On a same bogie, if the
inflation pressure drop of a
tire exceeds 33%. Discard both tires.
(2) Inflation pressure (a) Relative pressure drop of - Reinflate the tire to its
drop during 5%. normal inflation
24 hours pressure.
(b) Relative pressure drop - Reinflate the tire to its
between 5 and 1 0%. normal inflation
pressure and check it
before next taxiing.
AA
06-89 Restricted 4-007
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
6 - PARTICULAR INSTRUCTIONS
A - On a same bogie:
-it is advisable to fit tires with approximately the same amount of wear,
-it is forbidden to fit two tires of different brands, or of same brand but capable of differ¬
ent takeoff weights,
-if one tire bursts, then the other is to be discarded.
B - On main LH and RH U/C, it is forbidden to mount tires of different brands or of same
brand but capable of different takeoff weights.
D - After a hard landing calling for a check of one or both main U/C leg(s) at the next higher
repair line, the affected tires are to be discarded.
E - The nose and main undercarriage may be fitted with different brands of tires (e.g.: Nose
U/C: DUNLOP - Main U/C: MICHELIN).
AA
06-89 Restricted 4-008
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Restricted MANUAL 02
SECTION 5
TABLE OF CONTENTS
Page
5-1 DAILY INSPECTIONS
- Daily inspection of airframe, hydraulic system and engine 5-101
- Daily inspection of equipment 5-115
- Daily inspection of electrical system 5-1 18'
- Daily inspection of ejection seat 5-119
LIST OF FIGURES
Fig. No Page
AA
06-78 Restricted 5-1
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1 - EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
- Medical cotton wool
- Denatured ethyl alcohol
- Paper handkerchiefs (Kleenex type)
- Anti-static cleaner (Altunet)
3- GENERAL
A- DURING THE INSPECTION, COMPLY WITH THE GENERAL PRINCIPLES AND RULES
RELATIVE TO A/C PREPARATION FOR USE (see 02-0).
B During the inspection, should accidental closing of a U/C door latching box hook (or of a U/C
uplock box hook) be noticed, open said hook as follows :
- Opening of the hook(s) may be obtained when the A/C is ready for flight or after connection of
a hydraulic pressure supply unit
- Set «DOORS» safety switch to «GROUND SAFETY».
- Down-lock nose U/C and main U/C doors
- After engine starting or system 1 pressurization, check that the hooks are open.
- Set «DOORS» safety switch to «FLIGHT»
C Check that reservoir level of hydraulic circuits 1 and 2 are correct and within tolerances
- Any excess or drop of level in hydraulic reservoirs necessitates trouble-shooting to determine its
origin.
WARNING :
TAKE ALL RELEVANT SAFETY MEASURES (see 02-0).
AC
12-84 Restricted 5-101
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
4- INSPECTION STEPS
A - Daily inspection is performed as follows :
5- CHECK OF DOCUMENTS
- Refer to the A/C form so as to ensure the post-flight inspection and eventual repair have been
performed.
6- A/C PREPARATION
A - Remove the covers, the air intake protective plugs and, if required, the mooring device.
B - Install A/C boarding ladder. Open the canopy after drying it off if it is wet.
C Ensure that :
- the ejection seat safety pin rope is installed (see 02-0 - Figure 6)
- the cover and safety pin of armament master switch are installed.
(1) Drop the pressure of normal brake system by repeatedly actuating the pedals until «BRAKES»
light goes out.
(2) Set the switch to «SERVO» : the pointers read zero.
(3) Set the switch to «ANC» and «Em.B» - On «ANC» dial, the pointer reads zero - On «Em.B»
dial, the pointer reads the emergency braking reserve Record this value.
F- Open door 17-04 : set «DOORS» - «DIVE BK» ground safety switches to «GROUND»
(see 02-0).
A General checks
AC
06-78 Restricted 5~103
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
B Inspection of forward fuselage
(1) Inspection of airbrake spar box :
-open airbrake panel,
-ensure that the uplock box roller rotates freely,
-examine the rubber stop for condition,
-after inspection, close airbrake panel.
(2) Inspection of LH air intake duct.
CAUTION : DO NOT LEAVE ANYTHING INSIDE AIR INTAKE DUCTS.
AE
09-83 Restricted 5-104
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
(d) Close door 24-03i (24-090 and ensure that control lever is locked.
Emergency brake
pressure
bar
psi
liters
210
3045
7.6
2538
175
7.7
150
2175
7.8
o
(b) Through door 29-04/1 , read the level on reservoir level indicator - Close the door.
+
in
125
1812
7.9
0
8
Tolerance
+ 0
+ 0.2
Reservoir
+ 0
pts 13.3 13.5 13.7 13.9 14
+ 0.4
level
US. pts 16 16.2 16.4 16.6 16.9
D - Inspection of RH wing
Inspection of control surfaces :
- Slats.
- Ailerons.
- Flaps.
Ensure the plastic plugs blanking the access holes are installed and check them for condition.
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(a) Ensure that there is no oil and fuel accumulation in the fuselage lower section (partic¬
ularly check through door 30-05).
(b) Ensure that there is no trace of oil in the lower section of the tail cone.
(d) Ensure that the brake chute is installed, with cap safety pin removed.
(a) Ensure that the nozzle does not show any distortion which could result in discarding.
(b) Carry out a visual inspection in order to detect any possible cracks :
(c) Enter the AB duct and examine the interior of the duct using an electric torch ; in partic¬
ularly :
CAUTION:
NO CRACK IS ACCEPTABLE ON LINER 1 .
NOTE: As regards the defects found during inspection, refer to Manual 06 so as to know if
said defects are permissible or not.
(a) Through door 29-08/1, read the level on reservoir level indicator : it should be 4.2 liters
(7.39 pts - 8,87 U.S.pts). Close the door.
AC
06-87 Restricted 5-107
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02
-depress microswitch 9A and aurally check that the valve is working properly (nose
U/C well, rear section). Operating time : 3 seconds in each direction (closing - opening).
-Remove doors 26.08i and 27.08L Check for correct connection between :
-throttle control and fuel control unit,
-potentiometer rod and power lever (presence of all parts),
-main fuel control unit and AB fuel control unit.
-check that there are no traces of fuel or grease on the single-lever control box at
the selector shaft (no leakage is tolerated).
Modification 696 not incorporated :
-On Teleforce control, make sure that the marking on sleeve nut is aligned with that on
endpiece.
-If an oil leak is detected at the engine power takeoff, check that the leakage does not
exceed one drop within 5 minutes after the next engine shutdown.
-Reinstall the doors.
G - Inspection of LH wing
-Identical to inspection of RH wing described in para. 7-D.
H - Inspection of aircraft upper section.
(1) Inspection of fuselage
(2) Inspection of wings
-Identical to inspection described under para. 7-D.
-Carry out the following additional operations:
-inspection of spoilers
-unseating of wing pressure relief valves.
Unseat the pressure relief valves when the outer temperature is below 0 °C. If the temper¬
ature exceeds 0 °C, this is to be performed once a week only.
-Carefully sponge any trace of moisture from the valve and surrounding area.
-Fully screw the unseating wrench (M31031) into the tapped hole of the valve.
-Pull along valve opening axis until said valve cracks open, then stop pulling.
Quickly perform this operation several times.
In the case of a defect, check valve setting (see 06-2).
-Remove the unseating wrench.
(3) Inspection of fin.
8 - COCKPIT INSPECTIONS AND CHECKS (see figures 4-5-6)
A - General checking
(1 ) For each instrument :
-check condition of glasses (undamaged, clean) and of optical surfaces (sight head...),
-check attachment of instruments to the instrument panel ; also check the panel shock-
mount,
-check that the various indications correspond with those in the figures.
(2) Cleaning of optical surfaces
NOTE: Never finger the lens or the transparent glass of the sight head.
-Clean dirty surfaces with a paper handkerchief impregnated with denatured ethyl alco¬
hol.
-Immediately wipe the wet surfaces with a dry paper handkerchief.
-Do not rub, wipe as quickly as possible and pressing very slightly.
B - Inspection of instrument panel, control pedestal and consoles.
-The various switches should be set as indicated in the figures.
-Test all the separate warning and indicator lights, as well as those on the warning and
indicator panels.
-Make sure that the dinghy puncturer is in its proper place.
AA
06-87 Restricted 5-108
AVIONS MARCEL DASSAULT
BREGUET AVIATION
J
-<£ED
MIRAGE F
Restricted MANUAL 02
0° - 180° SELECTOR SWITCH LANDING LIGHT CONTROL CANOPY EMBRITTLEMENT CONTROL
- «OFF» - Lever tilted aft and lockwired
A/B MAIN COCK SWITCH
«ON» (guard down) INCIDENCE TEST SWITCH
Neutral position
JPT EMERGENCY REGULATION SWITCH
- «AUTO» EMERGENCY/PARKING BRAKE HANDLE
- Handle fully pushed in
EMERGENCY FUEL TRANSFER SWITCH
- Off (guard down) U/C CONTROL SWITCH
- Lever down (safety guard down)
YA W DAMPER/ANTI-SL IP S YSTEM
«ANTI-SLIP»
RH LP PUMP SWITCH
Off
LH LP PUMP SWITCH
Off
AUTOPILOT CONTROL AND INDICATOR PANEL FEEDER TANK OVERFLOW INDICATOR LIGHT
- Buttons released
NOSE WHEEL STEERING EMERGENCY SWITCH
All lights out -On
AIRBRAKE WARNING LIGHT- Out - Guard down
NA VI GA TION SWITCH
- As required
ELECTRO-PUMP SWITCH
«OFF»
BOMBING PANEL
MAP HOLDER
(2) Check standby magnetic compass for proper attachment and ensure that the cup is filled with
fluid.
AC
12-77 Restricted 5-112
AVIONS MARCEL DASSAULT f ^ Jl ^ l\/~\V^ t_
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-Set the electric pump control switch to "on", and check that:
-the pressure increases,
-the "EMG HYD" light goes out,
-the electric pump stops.
-Operate the ailerons to check that the servo-controls are properly fed by system 1
through the dual supply valve.
-Return the electric pump control switch to "off".
(6) Inspection of canopy and windshield
(a) Check the canopy seal for condition. Replace the seal should one of the following defects
be found:
-perforation,
-tearing of the center part,
-premature spline wear.
(b) Ensure that the canopy shear knife is in place and that the retaining pin is safetied.
-Check the "CAB P" light to ensure correct operation of canopy microswitch:
on: canopy open; off: canopy closed and locked.
During this check, ensure that:
-the mechanism operates correctly, with no binding points.
-the canopy opens smoothly and stabilizes in the balanced position before reaching the
uplock which should only be obtained by applying an accompanying force. Otherwise, check
the jack pressure (see 03-2).
(c) Rear-view mirror
It is advisable not to touch the reflecting surface, even with clean fingers (brittleness of
chromed surface).
Clean the rear-view mirrors with cotton wool or gauze soaked in ethyl alcohol, or with
lens paper.
(d) Windshield and canopy
-Check condition.
-Clean transparent materials with medical cotton wool and anti-static cleaner (Altunet).
Remove the sight head if it is necessary to clean the inside surface of the windshield.
(e) Check condition and correct seating of the control stick base dust guard.
9 - FINAL STEPS
-Ensure that all inspections have been carried out.
-Rapidly inspect the cockpit interior to make sure that everything is in order and that no
foreign matter remains after the last specialist has performed his inspection.
-Close the canopy, locking it from the outside.
-Disconnect the external power receptacle.
-The aircraft should be in the following configuration: all doors closed except door 17.04,
and U/C doors open and not locked.
AB
06-89 Restricted 5-113
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MANUAL ~o
02
1 - EQUIPMENT REQUIRED
A - Ground support equipment
-A/C boarding ladder.
- 1 1 5/200 V - 400 Hz electrical power supply unit.
2 - GENERAL
During this inspection, comply with the general principles and rules relative to A/C prep¬
aration for use (refer to 02-0).
3 - CHECK OF OXYGEN TANK CONTENTS
A - Check the liquid oxygen tank contents by proceeding as follows:
GROUND POWER SUPPLY UNIT CONNECTED
-Check that the "OX" circuit breaker is pushed. in.
-Depress the "T" button of the oxygen indicator: the pointer continuously hunts between
the "EMPTY" and "FULL" extreme positions.
Release the "T" button: the pointer stabilizes opposite the oxygen remaining quantity.
CAUTION:
IF THE AIRCRAFT IS TO PERFORM ACROBATICS DURING FLIGHT, FIT A TANK
WHICH WAS REFILLED AT LEAST TWO HOURS PREVIOUSLY.
FOR A NORMAL FLIGHT, A STABILIZATION PERIOD OF 15 MINUTES BETWEEN
FILLING AND THE BEGINNING OF THE FLIGHT IS SUFFICIENT.
FOR A MISSION EXCEEDING A DURATION OF TWO HOURS: REPLACE THE TANK IF ITS
CONTENTS IS LESS THAN HALF.
-Open A/C normal oxygen cock, then emergency oxygen cock and ensure the
"5 mn OX" light is out.
-Close emergency oxygen cock, then A/C normal oxygen cock.
IT IS MANDATORY TO CLOSE THE COCKS IN THE ABOVE SEQUENCE.
AC
01-88 ' Restricted 5-115
AVIONS MARCEL DASSAULT |L==^br"U MIRAGE F
BREGUET AVIATION ^SF^^-sS*^ . .........
«o
Restricted MANUAL 02
A Standby altimeter
Using the ground pressure adjustment knob, set the pointers of the altimeter to zero.
Note the corresponding altimeter pressure indication and compare it with the actual local ground
pressure :
- if the difference is less mb, the standby altimeter is serviceable,
than 1
- if the difference is between and 5 mb, reset the altimeter (see 12-1 ).
1
During the next few days, keep the altimeter under observation.
- if the difference is greater than 5 mb, remove the standby altimeter.
Check that it reads zero. Reset if the difference is less than 50 ft/mn. During the next few days,
keep the vertical speed indicator under observation.
AC
05-79 Restricted 5-117
AVIONS MARCEL DASSAULT
BREGUET
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1 - EQUIPMENT REQUIRED
- Ensure the battery was separated from the bus bar at least 6 hours before checking.
- Open door 25.07.
- Select a suitable range on the multimeter.
NOTE : The following operations should be carried out so that the battery voltage is measured within
30 seconds after the battery switch has been turned on.
NOTE : During this operation, the A/C residual consumption should be between 14 and 16 amperes.
AA
10-85 Restricted 5-118
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WARNING :
PRIOR TO ANY EJECTION SEAT INSPECTION, ENSURE THAT THE SEAT SAFETY PIN
ROPE IS INSTALLED.
1 - TOP OF SEAT
(a) Check that stabilizer drogue retaining shackle is engaged in retaining scissors, that the shackle
retaining nut is in place (outside).
(b) Seat locking (absence of handwheel, locking plungers flush with unit).
(c) Correct routing and positioning of the two firing cables :
- large (blind firing handle) cable ABOVE interconnect cord,
- blind firing handle cable ABOVE alternative firing handle cable in the scissors (thin cable under
large cable).
(d) Presence of key pull-out stirrup (main mechanism).
(e) Correct positioning (over interconnect cord) of the cord connecting the stabilizer drogues to the
drogue gun piston.
WARNING :
THIS CORD SHALL NOT RUN THROUGH OR UNDER ANY STRAP.
(f) Lockwire and lead seal of seat main firing mechanism.
(g) Lead seal installed on stabilizer drogue closing flap.
(h) Presence of attaching thread on stabilizer drogue retaining shackle.
(i) Passage of the pilot parachute black extraction strap fitted with yellow flexible sleeve through the
shearing device.
WARNING :
THE RED CORD PREVENTING THE OPERATION OF THE MANUAL OPENING «D» RING
SHOULD NOT BE PASSED THROUGH THE SHEARING DEVICE.
(j) The connector coupling connecting the pilot parachute extraction strap to the stabilizer drogue
should be fully screwed on.
(k) Make sure that the interconnect cord safety pins fit firmly into the supports on the headrest sides
(correct attachment of face blind straps and parachute pack retaining straps).
(I) The face blind straps should not be twisted.
(a) Slightly untighten parachute pack retaining straps avoiding disengagement of the two ejector
springs located at rear of pack, open upper panel and check for :
- presence of safety wire on cone pin. Should it be broken send pack back to workshop:
- position of «D» ring retaining pin.
If LH upper part of pack is deformed, remove pack then reposition extractor spring in workshop.
(b) Close pack flap again and tighten retaining straps by compressing ejector springs.
Check :
AB
10-85 Restricted 5-119
AVIONS MARCEL DASSAULTJ
BREGUET AVIATION J^^Eo
MIRAGE F
Screw safetying Pin
spread
Short
strap
Connector
coupling
Pilot parachute
extraction strap
Cable stretched
taut except for
slight slack
Oxygen
connection
3 - LH SIDE OF SEAT
(b) Connection of link-rod (pin ring safetied) and drogue gun cocking (if the safety pin can
be inserted, the gun is cocked).
(c) Connection of seat-to-A/C breakaway connector (yellow line not visible). Make sure that
the release cable of the breakaway connector positioned in its retaining clip, is practically taut.
(f) Attachment of seat oxygen unit and its connections. In particular, check the attachment
of the electrical cords, and their passage between the seat oxygen unit and the seat-to-pilot
connector.
CAUTION:
IN THE CASE OF A REPLACED JUNCTION ASSEMBLY, MAKE SURE THAT THE SEP¬
ARATION MECHANISM HAS BEEN CHECKED (SEE 09-4).
4 - RH SIDE OF SEAT
(b) Cocking of delayed release mechanism (stabilizer drogue scissors release pin installed).
(c) Lockwirings and lead seals on barostat and g control unit of delayed release mechanism.
(e) Efficient working of the shoulder strap tensioning lever (check the three positions).
AC
07-86 Restricted 5-121
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(a) Correct position of negative-g strap (tension cord in front of the quick-disconnect strap
of the survival pack). Make sure that the negative-g strap does not pass through the alterna¬
tive firing handle.
(b) Correct positioning of alternative firing handle (in seat pan prolongation).
(c) Positioning of the survival pack quick-disconnect strap : the strap guide is to be placed
on the Velcro tape.
(d) Proper working of the leg strap release lever (cones released). With cones in position,
check that the leg straps are well locked.
(e) Check proper appearance of the rod connecting the leg strap release lever with the con¬
nector.
(f) Correct attachment of leg restraining straps (pins fitted in floor forks from inside to out¬
side).
(g) Strap position : crossed over, but not intertwined ; position of leg straps : red part on
the left-green part on the right (buckles inside, tensioning cords outside).
NOTE: Arrange leg straps so as to avoid binding of the buckle when operating the seat pan.
CAUTION:
THE MOTOR SHOULD NOT BE RUN FOR MORE THAN ONE MINUTE WITHOUT
STOPPING FOR FIVE MINUTES.
(a) Correct connection and locking of flexible detonating fuses to the transfer unit and
correspondence with color markings.
(b) Proper external condition of flexible detonating fuses. If in doubt, refer to "Check of
flexible detonating fuses" (see 09-4).
(d) Correct connection of seat-to-percussion unit link rod (safety pins), and return bun-
gee with the bungee passed behind the breakaway connector cable.
AD
07-86 Restricted 5-121 M
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PRE-FLIGHT INSPECTION
1 - EQUIPMENT REQUIRED
2 - GENERAL
3 - PRELIMINARY STEPS
CAUTION:
IMPERATIVELY MAKE SURE THAT THE TIRE INFLATION PRESSURE AND SHOCK
ABSORBER HEIGHT HAVE BEEN CHECKED AND ADJUSTED TO SUIT THE AIR¬
CRAFT ARMAMENT CONFIGURATION.
A - Refer to the A/C inspection log so as to ensure the post-flight inspection and eventual
repair have been performed.
AA
10-87 Restricted 5-201
AVIONS MARCEL DASSAULT" ^ J> -** IAA I R AC"* F
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F
breguet av,at,on ^^ ^> Restricted MANUAL 02
A - General
This A/C external inspection shall be performed by the pilot together with the mechanic,
in a well-defined sequence as shown on the figure.
CAUTION:
THE PROTECTING COVERS AND BLANKS SHALL BE REMOVED BY THE MECHANIC
AS THE A/C EXTERNAL INSPECTION PROCEEDS.
(5) Set "DOORS" - "DIVE BK" ground safety switches to "FLIGHT" and lower the guards
(see 02-0).
-Close door 17-04 and check that each latch is effectively engaged.
AF
04-87 Restricted 5-202
AVIONS MARCEL DASSAULT
BREGUET AVIATION^u'
MIRAGE F
Restricted MANUAL 02
D Inspection of RH wing
G Inspection of LH wing
H Check under the aircraft that all doors are closed (including U/C doors).
5- STRAPPING-IN
B - Check that :
-the quick-release coupling is properly locked to the aircraft (yellow line out of view) ; pull
the releasable portion of the coupling sharply upwards, taking care not to touch the lanyard ;
- the lanyard of the quick-release coupling is correctly placed in its stowage clip, with the correct
amount of slack (i.e. not quite taut).
AD
01 -81 Restricted 5-204
AVIONS MARCEL DASSAULT /LJ^r^jL
BREGUET AVIATION^JiF3^^^»
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_ Restricted MANUAL 02
C Strapping-in
Ensure that the pilot :
-
- connects the survival pack to the Sater belt using the quick-release strap,
- fastens the calf straps : red on the left, green on the right (the restraining straps are in
normal half-crossed position) ; secure the tensioning ends (Velcro strips),
- is not impeded when operating the pedals ; otherwise adjust restraining strap length (using
the pull-rings under the seat).
-Position the back cushion.
-Remove the connector assembly from the wide ventral belt and pass the belt to the pilot,
ensuring that the oxygen connector assembly passes underneath the belt.
OPEN THE NORMAL OXYGEN COCK, THEN THE EMERGENCY OXYGEN COCK.
NOTE : Instructions to be followed when connecting and disconnecting the mask are described in
«Check of oxygen system» (see 02-9).
-Connect the anti-g connector, pull the connector to check for coupling, open the cock.
-Test the anti-g valve by depressing the test button : the suit is inflated ; release the test button.
- Ensure the pilot checks the oxygen system for correct operation.
- Remove :
- the seat safety pin rope (hand it to the pilot who then counts the safety pins),
- the cover and safety pin of the armament master switch, and place them in the appropriate
pouch (see 02-0 - figure 6).
- Ensure that the quick-release coupling is locked (yellow line not visible).
- Help the pilot to close the canopy ; during canopy closing, make sure that the flexible detonating
fuses correctly slide in the guide clamp.
- Remove the cockpit access ladder.
6- STARTING
AA
1284 Restricted 5205
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
- Carry out functional checks below. These checks should be performed in synchronization and
according to conventional signals between pilot and mechanic.
Conventional signals
from pilot to Functional checks
mechanic
Checks :
-flaps
- yaw damper Perform a few horizontal pushes
on the fuselage Tear section and
check that the rudder reacts
(short oscillations)
AB
02 76 Restricted 5 206
AVIONS MARCEL DASSAULT
BREGUET AVIATION^,
/L^-^TU MIRAGE F
Restricted MANUAL 02
CAUTION :
IN THE CASE OF AN OPERATIONAL MISSION, CERTAIN SAFETY MEASURES ARE TO BE
TAKEN AT THE END OF THE RUNWAY.
AB
01-81 Restricted 5-207
AVIONS MARCEL DASSAULT i^J>^^sX
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t
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........
F
Restricted MANUAL 02
PRE-NIGHT FLIGHT INSPECTION
1 - EQUIPMENT REQUIRED
A Special tools
2- PRELIMINARY STEPS
- Supply the aircraft with electrical power.
- It is necessary to enter the cockpit to check the lighting area of each light.
A General procedure for checks
(1) Using the various lighting control box rheostats, switch on the lights and vary their brightness.
(2) As regards external lights, check for lighting area of each light.
(3) As regards internal lights, check equipment edge lighting and IFF electroluminescent display.
(5) If necessary, remove the dimmer cap in order to replace the bulb, or remove integral lighted
equipment.
B - Checks
NOTE : If the UV lights have not been operated for a month, operate them for 4 minutes at
maximum brightness.
AB
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A - Landing light
- Set landing light control switch 15L to position «LDG» ; check for first sequence of landing light
extension in landing position, and for landing light lighting (replace optical unit if required).
- Set control switch to position «TAXI» ; check for second sequence of landing light extension in
taxiing position ; the landing light is on.
- Return to position «LDG» ; check for first sequence of landing light retraction ; the landing light
remains on.
- Set control switch to «OFF» and check for extinction and complete retraction of landing light.
B Formation light
- Inspect formation light for cleanliness, and clean if necessary with a clean, dry cloth (chlorine
solvents are proscribed).
- Set formation light switch 3L to «DIM» ; check that the light on equipment bay door comes on.
- Set formation light switch to «BRT» and check that brightness increases.
- If everything is normal, set the switch to «OFF» ; otherwise replace the defective bulb and test
again.
C Navigation lights
5 - FINAL STEPS
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02
POST-FLIGHT INSPECTION
1 - EQUIPMENT REQUIRED
A - Ground support equipment
-Kit MAR PA MA31 for A/C tire pressure check and adjustment
-4 standard wheel chocks type 1
-Protective mat for ejection seat dinghy pack
-Cockpit access ladder
-Brake chute and equipment bay access ladder
-Fire extinguisher
-Portable light source
2 - GENERAL
-During the inspection, follow the general principles and rules relative to aircraft prepara¬
tion (see 02-0).
3- SAFETY PRECAUTIONS AT END OF RUNWAY
WARNING:
WHEN THE AtRCRAFT IS RETURNING FROM AN OPERATIONAL MISSION, CERTAIN
SAFETY MEASURES SHALL BE TAKEN AS SOON AS THE AIRCRAFT IS AT THE END
OF THE RUNWAY OR, AS A GENERAL RULE, AS SOON AS POSSIBLE. THESE SAF¬
ETY MEASURES DEPEND UPON THE TYPE OF MISSION (SEE 02-6).
4 - ARRIVAL OF.AIRCRAFT AT PARKING AREA
A - Ensure that:
-the aircraft parking area is clear,
-a fire extinguisher is available.
- doors 29.08/1 : system 2 = 3.5* jj'| liters (6.15 +_ [j-J pts - 7.39 +_ J 5 US. pts).
Any fluid excess or level drop in hydraulic reservoirs necessitates trouble shooting to de¬
termine its origin.
-Open door 17.04 and set "DOORS" and "DIVE BK" ground safety switches to
"GROUND" position. Check the dash-pot level light is out; test it.
-Manually open the U/C doors without locking them. This operation shows that the
"GROUND SAFETY" system is effective.
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B - Install :
CAUTION :
DO NOT OPERATE THE FLIGHT CONTROLS WHEN HYDRAULIC SYSTEMS ARE NOT
PRESSURIZED.
C Checking
- Check liquid oxygen quantity contained in the tank. If another flight is to be performed and the
oxygen quantity is not sufficient (less than half the normal quantity) or if in-flight refueling is to take
place, replace the tank (see 09-3) or top it up (see 02-3).
WARNING :
IF THE AIRCRAFT IS TO PERFORM AEROBATICS DURING FLIGHT, FIT A TANK WHICH
HAS BEEN FILLED AT LEAST TWO HOURS BEFORE.
FOR NORMAL FLIGHT A STABILIZATION TIME OF 15 MINS BETWEEN FILLING AND
FLIGHT IS SUFFICIENT.
6- SAFETY MEASURES
If the A/C is armed, allow the armament specialist priority for taking all relevant safety measures.
AF
10-78 Restricted 5-302M
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NOTE : For operational purposes, a competent authority may allow successive flights without oil
replenishing, as is actually required after each flight. In this case, observe the following
instructions :
-THE OVERALL DURATION OF FLIGHTS SHALL NOT EXCEED 5 hours and
30 minutes ;
- successive flights without oil replenishing shall be exceptional ;
- check engine oil level.
(a) Purpose
- If required, to enable the pilot to check the approximate amount of oil remaining in the main
tank.
- To enable the A/C to be flown back from an alternate airfield.
CAUTION :
THIS CHECK SHALL BE PERFORMED WITHIN 15 MINUTES OF ENGINE SHUTDOWN (OIL
TEMPERATURE).
(b) Procedure
- Open door 30.05.
- Press the amplifier pushbutton and read the oil remaining quantity on the indicating dial :
Record all fatigue meter readings, including the «TEST» meter reading, on the appropriate form.
C Brake chute
- If the brake chute has been used for landing, proceed to replacement (see 05-9).
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A General checks
NOTE : Following general checks shall be performed as the mechanic's inspection proceeds :
WARNING :
DO NOT LEAVE ANYTHING INSIDE AIR INTAKE DUCTS.
Examine :
- Air intake ducts, air intakes, boundary layer bleeds.
- Shock cones and spring ribs.
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(c) Close door 24.03i (24.090 and ensure the control lever is locked.
D Inspection of RH wing
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10 -FINAL STEPS
Whenever changing the aircraft armament configuration, make sure that the tire inflation
pressure and the shock-absorber height are correct (see 02-4).
A - Ensure that all the operations required by the aircraft form were carried out.
B - Rapidly inspect the cabin to make sure everything is in order and there is no foreign mat¬
ter.
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F If required, carry out aircraft parking and mooring operations (see 02-1 ).
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02
1 - SCOPE
This sheet provides the maintenance operations to be carried out after last gun firing of
the day.
2 - EQUIPMENT REQUIRED
A - Ground handling equipment
-Gun preparation tool case 30-550- F4 (3CGF 187)
-Gun servicing tool case 30-550- F6 (3CGF 189)
-Gun circuit controller 30-550-F2 (3CGF 136)
-Wrench M31025 (in door 17.04)
3 - MATERIALS
-Lubrication agent ARDROX 397-1
-White spirit S752
4 - GENERAL
During the inspection, comply with the general principles and rules relative to A/C prepa¬
ration for use (see 02-0).
j 5 - PRELIMINARY STEPS
-Open ground crew door 17.04 (if necessary) and recover wrench M 31025
-Open doors 21 .04 and 21 .08 giving access to the link recovery boxes
-Open the following doors (IMPERATIVELY WITH WRENCH M 31025):
-23.05 and 23.07 giving access to the case recovery boxes
-21 .03 and 21 .09 giving access to the ammunition box compartments and lock these
doors in up position, then remove the ammunition boxes
-19.05 and 19.07 giving access to the guns.
6 - GUN MAINTENANCE
A - Carry out post-firing maintenance operations (see 02-6 - Operations after mission with
guns).
NOTE: When removing the gun barrel, clean the blast tubes if no other gun firing mission is
anticipated. To this end, remove the film of grease applied on the sections of the air¬
frame in contact with burnt gases.
B - Cleaning
(1) Remove the connecting strip, summarily clean contacts and check insulators for condi¬
tion.
(2) Unscrew and remove firing control unit; clean it thoroughly.
(3) Remove case ejection chute.
(4) Install manual recocking device
(5) Clean simultaneously the gun barrel and the five chambers of the breech cylinder with a
metal cleaning-brush (brass brush), then lubricate slightly the chambers with a silk brush
soaked in ARDROX cleaning agent.
Carry out four successive recockings so as to align the five chambers in the barrel axis
and repeat previous operations.
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C - Reinstallation
Ensure there are no cracks, no metal pick-up, no abnormal wear of the guides, etc.
On feed side, check the feed chute for condition (no distortion, no crack).
Check:
-attachment pins of the various chutes and rest supports for condition
-the springs returning the upper chute in up position for condition
-the lower chute door for attachment and condition.
Check the various pads (on the structure) for satisfactory condition and make sure they
are cemented correctly.
On structure, at frames 21 and 22, check guiding rails for conditions (cracks at the inlet).
| 8 - FINAL STEPS
-Close doors 21.04 and 21.08 giving access to the link recovery boxes and check that
each latch is effectively engaged.
-Close the following doors (IMPERATIVELY WITH WRENCH M 31025):
-23.05 and 23.07 giving access to the case recovery boxes
-21 .03 and 21 .09 giving access to the ammunition box compartments
- 1 9.05 and 1 9.07 giving access to the guns
-Replace wrench M 31025 in door 17.04, then (if necessary) close the door and check
that each latch is effectively engaged.
AD
04-87 Restricted 5-308
AVIONS MARCEL DASSAULT
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Restricted MANUAL 02
SECTION 6
TABLE OF CONTENTS
Page
6-0 GENERAL
AG
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LIST OF ILLUSTRATIONS
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The following table gives, for each type of mission, the various operations to be carried out before
another mission.
DOGFIGHT PRACTICE
TYPE OF MISSION PYLON TANKS GUNS ROCKETS BOMBS AIR-TO-AIR TARGETS
MISSILES
Installation of Installation of fuselage Installation of wing Installation of fuselage and Installation of missile Installation of
carrying devices and wing multipurpose multipurpose pylons wing multipurpose pylons launchers hooking stub
pylons (see 15-3) (see 15-3) (see 15-5) (see 15-9)
(see 15-3)
Check of firing/ Check of aircraft Aircraft + pylon circuits Aircraft + pylon Aircraft + missile Aircraft + hooking
release circuits circuits, except gun (see 15-2) + four bomb pylon launcher circuits stub circuits
circuits circuits (see 15-5) Aircraft + practice
(see 15-1) (see 15-3) target circuits
(see 15-9)
(2) (2)
Check of jettisoning Aircraft + pylon Aircraft + p r-lon circuits Aircraft + pylon Aircraft + hooking
circuits circuits (see 15-0) + four bomb pylon stub circuits
(see 15-0) circuits (see 15-9)
(see 15-3)
(1)
(D (2) (2)
Operation to be carried Operation to be Applicable to Operation to be followed by a test of fuel dipper
REMARKS out prior to tank followed by a test of special tanks N300 circuits
installation fuel dipper circuits (see 06-5)
(see 06-5)
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1 - SCOPE
This sheet describes the operations to be performed to install initiators when preparing the aircraft
for a mission, and to remove said initiators when the aircraft returns from mission.
2- EQUIPMENT REQUIRED
A Special tools
3- SERVICING MATERIAL
4- PROCEDURE
Before installing the initiators, make sure they have been tested (see 15-0, «CHECK OF
REMOVED INITIATORS AND DETONATOR HOLDERS»),
A- Initiator F17A
(1) Installation
WARNING :
DOOR (1) MUST BE LEFT OPEN AFTER FITTING THE INITIATORS.
NOTE : Adapter (5) is normally equipped (sub-assemblies (2), (3) and (4)) when received from the
armament shop.
(2) Removal
- Open door (7) giving access to LEMO connectors (8) (on RH side of the hooking stub and
level with each ejector).
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CAUTION :
THE CONNECTORS OF THE POWER SUPPLY WIRES SHOULD NOT BE MATED WITH
THEIR RESPECTIVE LEMO CONNECTORS (8) MARKED «N» AND «S» ; ACCESS DOORS (7)
SHOULD BE LEFT HANGING FROM THE SIDE OF THE HOOKING STUB.
NOTE : Main body (11) is normally equipped (sub-assemblies (9) and (10)) when received from the
armament shop.
(2) Removal
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1 - PURPOSE
The worksheet describes operations specific to the weapon loading code selection, on the bombing
intervalometer once bombs are installed under the various carrying stations.
2- PROCEDURE
A Preliminary steps
Canopy opening.
NOTE : If no store is installed under a carrying station, make sure that the switch is set to «0».
(3) Initialization
After selecting the various stores, initialize the intervalometer. For that purpose, actuate the
«INITIALIZATION» button.
Two cases may occur :
- A/C with external power supply source : the light associated to the button comes on, and remains
steadily illuminated (if the initialization is taken into account),
- A/C without power supply : the light comes on (if initialization is correct) and goes out as soon
as the button is no longer actuated.
NOTE : Check that the «STBY-SUP» light does not come on after initialization (case of an external
power supply source), or when actuating the initialization button.
AA
01-80 Restricted 6-010
AVIONS MARCEL DASSAULT MIRAGE F
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Restricted MANUAL 02
- Carrying of six pylon tanks (four under wings - two under fuselage)
- Setting of code 422,
- Setting of configuration : «C» (clean) or «B» (bombs)
- Carrying of four pylon tanks (two at wing outboard stations - two under fuselage)
- Setting of code 402
- Setting of configuration : «C» (clean) or «B» (bombs)
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1 - SCOPE
To give the information required for conditioning the various pylons and stores in relation to the
scheduled missions and loading configurations.
A Reminder
These gate valves can be installed at the front or at the rear of the ejector, so that the various
stores are properly released.
B Procedure
(1) Removal
- Rotate the gate valve to unlock it. Unlocking is obtained at the intermediate position between
«0» and «7» settings.
- At the end opposite to the setting device, press on the gate valve with a screwdriver to disengage
it from its housing. Remove the gate valve.
(2) Installation
- Engage the new gate valve fully home in its housing and rotate it up to the stop for locking it.
AB
06-81 Restricted 6-011
AVIONS MARCEL DASSAULT
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Restricted MANUAL 02
STATION
RING
CAR
^v STORES 1000 lb DURANDAL CLUSTER SPECIAL
400 kg 250 kg 125 kg BOMBS
BOMBS PENETRATION TANKS
BOMBS BOMBS BOMBS TYPEBLG66
CAR RING \. (MK 10) N 300
DEVICE ^v BOMBS BELUGA
Position of gate valves Front Rear Front Rear Front Rear Front Rear Front Rear Front Rear Front Rear
Gate valve setting O(-) 5(+) O(-) 5M+) 5(+) 5(+) O(-) 5(+) 5(+) 5(+) 5(+) 2(+)
A
- The igniters are
FOUR-BOMB PYLON located on either
G Same as for 400 kg
(CLB 4) side of the upper
EJECTOR TYPE 165 B bombs shell attachment
E
(qty : 4) plates, level with
the hooking rings
- The bomb fin is set - The bomb fin is set - The bomb fin is set - The bomb fin is set - The bomb fin is set
+ - wise + - wise + - wise X - wise X - wise
5 (+) O(-)
ROCKET
5 (+) Ot-)
ROCKET
LAUNCHERS Front ring off center for Front ring off center for
0 setting of rocket launcher 0 setting of rocket launcher
TYPE 155ND (//to A/C axis) (//to A/C axis)
1 - SCOPE
This sheet describes the operations to be carried out prior to aircraft mission.
2- PROCEDURE
A Delay setting
According to the mission to be performed, set on the camera the time delay required for taking
the photographs. This delay setting may be performed according to the indications given in the table
below (values given for reference only).
SETTING Mission
60 seconds Bombing
B Rate setting
CAUTION :
DO NOT HANDLE «IM/S-PPS» KNOB WHEN THE CAMERA IS OPERATING.
For rate setting, depress «IM/S-PPS» knurled knob and turn the eccentric until it clicks into place
at position «5» or «16».
AB
06-81 Restricted 6-201
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1 - SCOPE
This sheet describes the operations to be performed to install pylon tanks and to connect the
circuits after tank installation.
2- EQUIPMENT REQUIRED
A Special tools
C Materials
Before the first mission with pylon tanks, carry out electrical tests as described in sheet «GENE¬
RAL INFORMATION ABOUT MISSION CHANGES».
A Preparation of pylon
AA
06-81 Restricted 6-202
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Lifting shall be performed with elevator trolley for tank carried under wings, and with installation
trolley for tank carried under fuselage.
NOTE : Place a protecting pad between elevator trolley platform and tank so as to protect tank
structure during lifting.
Lift the tank, making sure - at the time of hooking - that the rings are positioned correctly and
simultaneously straight below the hooks.
Engage the ejector hooks into the tank rings and lock by operating «ENCLENCHEMENT-
COCKING» hex head control (16) in direction of arrow.
AA
01-80 Restricted , 6-203
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BREGUET AVIATION ^^p23
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MANUAL 02
Engage the tank rings into the ejector hooks and lock by operating «ENCLENCHEMENT-
COCKING» hex head control (16) in the direction of the arrow.
CAUTION :
THE TROLLEY SHOULD BE REMOVED FROM THE REAR OF THE AIRCRAFT, TAKING
CARE NOT TO DAMAGE TANK STABILIZERS.
- Bring external mounting lugs (3) of the ejector in contact with the tank skin, then complete lug
tightening, strictly observing the following order : RH front lug, LH rear lug, RH rear lug, LH front lug ;
tighten each lug by 1/4 turns up to 1 1/4 to 1 1/2 turns.
- Lock jam nuts (4).
NOTE : The internal mounting lugs are not used when carrying a pylon tank. Bring these lugs to the
up position, but not in abutment ; lower and lock the jam nuts.
- Operate hex head control (7) to bring the rear assembly in abutment against pylon bearing
plate (18), then complete tightening (+ two turns). Tighten locking nut (6).
- Actuate operating flats (19) by hand, so as to bring the flange of window (1 1 ) into contact with
nose (12), then tighten by a quarter turn after contact. Lock jam nut (20).
- Fully screw castellated nut (15) into its housing (14).
NOTE : After tightening, spacer pin (9) should retain some lateral mobility.
-On the pylon rear fitting, engage lockplate (21) into a castellation of nut (15), then tighten
lock screw (22).
- Screw the tank ball joints until contact is obtained in the ball joint housing (without forcing),
then lower them by half a turn.
-Set adjusting valves (23) and (24) in the appropriate position (see «GENERAL OPERATIONS
TO BE PERFORMED WHEN CARRYING STORES», figure 3).
- Open the electrical connector access door (on pylon).
- Disconnect connector (25) from its stowage support and connect it to the tank receptacle.
- Make sure that the connector extracting cable is normally hooked to its snap hook.
- Close the access door.
- On the pylon, set rotary switch (26) to «TANK-ROCKET».
-On the fuselage pylon, operate hex head control (27) in the clockwise direction «OUVERT-
OPEN») to bring the feeler of the antileak squeeze device in the up position.
- Install the initiators (see worksheet «INSTALLATION AND REMOVAL OF INITIATORS»).
- Perform the operations required after installing pylon tanks (see 02-6).
AA
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1 - SCOPE
Check for proper operation of the pylon and pylon tank fuel system.
2- EQUIPMENT REQUIRED
-Pressurizationunit.
- Test plugs MTP 10 (for troubleshooting if necessary).
3- RECOMMENDATIONS
WARNING :
APPLY ALL GENERAL AND PARTICULAR SAFETY PRECAUTIONS :
AVOID FIRE
ELECTROSTATIC CONNECTION SHOULD BE PERFECT BETWEEN AIRCRAFT AND
GROUND, TANKER AND GROUND, AIRCRAFT AND TANKER.
4- PRELIMINARY STEPS
CAUTION :
THROUGHOUT THE TEST MAKE SURE THERE ARE NO LEAKS ESPECIALLY AT AIR¬
CRAFT/PYLONS AND PYLON/TANK JUNCTIONS.
A - Replenish the pylon tanks with fuel (see 02-3), about 250 liters (55 Imp. gals - 66 US. gals - 440
lbs - 200 kg) for each tank. During this operation ascertain that air is escaping from the vent of the dif¬
ferent pylons (LH side for the LH wing, RH side for the belly and RH wing pylons).
C- Door 25-00
- Connect the pressurization unit to the charging connector.
D - Door 7-08 1
F In cockpit :
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02-79 Restricted 6_206
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5- CHECK
A Start the pressurization unit, adjust the delivery pressure to 4 bar (58 psi) and connect up the
aircraft.
B Follow the transfer sequence from the pylon tanks to the feeder tanks :
-on gage on feeder tanks : the level progressively rises by approximately the same amount in each
feeder tank
- on transfer control panel : the corresponding light comes on at the end of the transfer sequence
of each tank.
6- FINAL STEPS
AB
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1 - SCOPE
This sheet describes the operations to be performed to load and cock the guns and also
mentions the various checks to be performed when preparing the aircraft for gunnery mission.
2 - EQUIPMENT REQUIRED
A - Special tools
3 - MATERIALS
-Grease 4215
I -Water-repellent oil 391 -1 .
4 - SAFETY MEASURES
-Open ground crew access door 17.04 (if necessary) and recover wrench M 31025
-Open doors 21 .04 and 21 .08 giving access to the link recovery boxes
-Open the following doors (IMPERATIVELY WITH WRENCH M 31025):
-23.05 and 23.07 giving access to the case recovery boxes
-21 .03 and 21 .09 giving access to the ammunition box compartments and lock these
doors in up position, then remove the ammunition boxes
-1 9.05 and 1 9.07 giving access to the guns, then remove these doors.
NOTE: Doors 19.05 and 19.07 can be only partially opened when some vertical loads are car¬
ried. However, the safety device may be overridden through the resulting gap, allowing
the doors to be removed by slightly reclosing them so that they do not contact the
belly store.
AA
04-87 Restricted 6-211
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AMMUNITION BOX
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-Before the first mission with guns, lubricate the gun blast tubes, proceeding as follows :
- open gun barrel locking system access doors 18-05 and 18-07
- unlock and remove the barrel of the first gun
- repeat that operation on the second gun
- apply grease onto gun blast tubes and onto airframe sections in contact with burnt gases
(1 0 to 1 5 cm (4 to 6 in) approx. on the periphery of gun blast tubes and on nose U/C doors).
WARNING:
DO NOT SMEAR GREASE ON OXYGEN OVERFLOW PORT.
WHEN PERFORMING - IF NECESSARY - OXYGEN TANK ASSY REPLENISHING OPERA¬
TIONS, IT IS MANDATORY TO COMPLY WITH SAFETY MEASURES RELATIVE TO SAID
OPERATIONS (See 09.0 and 02.3).
-Install and lock the gun barrels. Check for correct locking (locking indicator protruding at the
front of the electrical connecting strip of each gun) .
- Close doors 1 8.05 and 1 8.07 and check that each latch is effectively engaged.
7- GUN LOADING
- Using the elevator trolley, place the ammunition box level with the ammunition compartment
(phase 3).
- Check the operation of the belt retainer (at the front of the ammunition box) and fasten strap
type feeder (7) to the first link.
- Position the ammunition box opposite the ammunition compartment.
- Insert the strap type feeder in the feed chute.
- Slide the ammunition box up to the bottom of the compartment, while keeping the strap type
feeder taut on gun side.
- Pull on the feeder to bring the first shell level with the feed box.
- Leave the ammunition compartment door open so that the belt retainer is operative.
- Unfasten the feeder.
- Through the link recovery compartment and the gun feed box, engage belt inserter (8) and fasten
the latter to the first link (phase 4).
- Bring the first shell into contact with the sprockets by pulling on the belt inserter.
- Close feed chute (5).
- Close the door of ammunition compartment (1 ) then bring the first shell into contact with the
sprockets, using the belt inserter to do so.
- Check that the belt inserter is still in abutment.
- Install the manual gun recocking device (phase 2).
NOTE : Positioning of the shell under the feeler is then signalled by contactor pin protrusion (at
the rear of the electrical connecting strip).
AA
04-87 Restricted 6-213
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BREGUET AVIATION ^.
^ ^ ^ _
Restncted .,*..,,««« 02
MANUAL
9 - GUN TEST
A - Test
B - Failure
-Ensure there is no link in link recovery boxes. Close link recovery box doors (3) and
check that each latch is effectively engaged.
Perform the same operation for case recovery boxes. Install gun bay access doors (2) (do
not close these doors).
Replace wrench M 31025 in door 17.04, then (if necessary) close the door and check
that each latch is effectively engaged.
AA
04-87 Restricted 6-214
AVIONS MARCEL DASSAULT
BREGUET
//^-"rAl
AVIATION,,^ ^^ ~
MIRAGE
....,....«
F
Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed to install, load and prepare rocket launchers
for a rocket mission with pylons installed at inboard and outboard wing stations.
2- EQUIPMENT REQUIRED
A Special tools
3- SAFETY MEASURES
CAUTION :
ONLY THE STORE-CARRYING CONFIGURATIONS DESCRIBED IN THE AIRCRAFT PER¬
FORMANCE MANUAL ARE AUTHORIZED.
The armament team chief will be responsible for all loading and unloading operations.
Aircraft circuits and rocket launcher circuits shall be tested with appropriate ground support
equipment only.
Never stand directly in front of or behind rocket launchers during loading operations.
Electrical tests shall never be performed when rockets are installed on rocket launchers.
Before the first mission with guns, carry out the electrical tests described in sheet «GENERAL
INFORMATION ABOUT MISSION CHANGES».
When the checks are completed, install the protective casing on the armament master switch.
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^^ Restricted MANUAL 02
A Preparation of pylon
- insert shaft (7) into the clevis body, using a screwdriver to retract locking balls (8) ;
- engage clevis (15) in pylon socket (9) and let shaft (7) come back ;
- disengage retainer pin (10).
WARNING :
1- PLACE THE AIRCRAFT ON A CLEAR AREA.
2 - ALL THE PRE-FLIGHT OPERATIONS SHOULD BE COMPLETED (REFUELING, TESTS,
PRE-FLIGHT INSPECTIONS, ETC.).
3- ENSURE THAT ALL ARMAMENT CONTROLS ARE IN «OFF» OR «SAFETY»
POSITION (guard installed).
4- THESE OPERATIONS SHALL BE PERFORMED WITH ALL ELECTRICAL POWER
SUPPLIES TURNED OFF.
NOTE : If the aircraft carries a rocket launcher type 155ND, check the hooking stations (center-
to-center distance : 14 in) and the position of the junction connector (at rear of hooking
stations).
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Restricted MANUAL 02
F1D 1 turn
F2 1/2 to 3/4 turn
155ND 1 turn
CAUTION :
TrTTUNUSED MOUNTING LUG SCREWS SHOULD BE SET TO UPPER POSITION, BUT
NEVER BRING THEM UP TO STOP.
CAUTION :
AFTER LOADING THE ROCKET LAUNCHER (see following paragraph), AND ONLY AFTER
SO DOING, POSITION THE INITIATORS (SEE «INSTALLATION AND REMOVAL OF INI¬
TIATORS»).
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Restricted MANUAL 02
-Remove safety pin (1) from the bore marked «SECU RITE-SAFETY».
-If required, release the mechanism by actuating hex head control (2) in «RELEASE» direction to
open the hooks.
- Unlock jam nuts (4) then return mounting lugs (3) to upper stop position.
- Open initiator access door (5).
- If the aircraft carries rocket launcher type F1 D, install the retaining clevis as follows :
- pull rod (20) to release hook retaining pin (10), and bring the control rod into low vertical
position to secure it ;
- screw moving assembly (22) home into the body of clevis (15) ;
- engage clevis in socket (9) of the pylon ;
using a screwdriver inserted in opening (7), work upward to prevent balls (17) from pro
truding ;
push the clevis home in the socket ; stop using the screwdriver ;
pull moving assembly (22) downward to ascertain that the clevis is properly locked.
NOTE : If a type F2 rocket launcher is mounted, install locknut (4) of sway-brace bolts (3), under
the ejector sway-braces (23).
WARNING :
1 - PLACE THE AIRCRAFT ON A CLEAR AREA.
2 - ALL THE PRE-FLIGHT OPERATIONS SHOULD BE COMPLETED (REFUELING, TESTS,
PRE-FLIGHT INSPECTIONS, ETC.).
3 - ENSURE THAT ALL THE ARMAMENT CONTROLS ARE IN «OFF» OR ON «SAFETY»
POSITION (with guard installed).
4 - THESE OPERATIONS SHALL BE PERFORMED WITH ALL ELECTRICAL POWER
SUPPLIES TURNED OFF.
NOTE : If the aircraft carries a rocket launcher type 155ND, check the hooking stations (14-inch
center-to-center distance) and the position of the junction connector (to the rear of hooking
stations).
(2)Snapping-in of ejector
Complete the lifting. As soon as the rings are correctly positioned in the hooks, actuate
«LOCKING» hex head control (12) in direction of the arrow (if required).
F1D 1 turn
F2 1/2 to 3/4 turn
155ND 1turn
- Lock jam nuts (4) of the mounting lugs.
AB
03-83 Restricted 6-224 L
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MANUAL 02
Vue de dessous
Bottom view
- Set adjusting valves (13) and (14) to the appropriate position (see «GENERAL OPERATIONS
TO BE PERFORMED WHEN CARRYING STORES», figure 3).
-Return control rod (20) to horizontal position and engage retaining pin (10) in clevis (15)
housing.
-If required, perform a height adjustment by means of castellated nut (21) until the rocket
launcher retaining nose fits correctly in the clevis opening and rests on the pin.
- Set pylon rotary switch (16) to «TANK-ROCKET» position.
After loading the rocket launcher (see next paragraph), and only after doing so, install the ini¬
tiators (see «INSTALLATION AND REMOVAL OF INITIATORS»).
NOTE : This rocket launcher is fitted under the aircraft following testing and loading in ammunition
stack site.
- On the rocket launcher, use the checking rule to ensure that the rocket launcher has been
correctly assembled. For this purpose, proceed as follows :
- engage the rule first in the rear ring, then in the front ring ;
- bring the rule in abutment by engaging its rear section in the rocket launcher retaining
hook ;
-check that ring assembly (18), electrical connector (19) and hook (20) are correctly
aligned ; in particular, make sure that the electrical connector engages correctly in the rule inden¬
tation ;
- disengage the rule.
- Bring the rocket launcher under the LH or RH wing, as appropriate.
- Repeat the above operations for the other rocket launchers and distribute these correctly to RH
or LH wing, as the case may be.
NOTE : Preparation of the rocket launcher (installation of rings and of rear hook, orientation of
connector) is performed before loading, in ammunition stack site or ammunition storage
site. The operations described in this paragraph are only pre-assembly checks.
- Make sure that the safety pin is in place on the safety lever. If it is not installed, do so after
having lifted the safety lever.
- Disconnect connector (6) from its stowage support by releasing it from its grip clip.
- Insert this connector through opening (7) at the pylon base, level with the receptacle.
- Branch the connector to the rocket launcher receptacle.
- Make sure that extractor cable (9) of connector (6) catches in the snap hook.
REMARK : The salvo mode is selected through selector switch (8) before takeoff (see «OPERATIONS
TO BE PERFORMED ON AIRCRAFT DEPARTURE») (figure 22H).
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Cas de lance-roquettes
typeF1Det155ND
FWand 155 ND type
rocket launcher
Check that :
- a special offset ring is mounted on the front of the rocket launcher,
- the rings are fully tightened.
CAUTION :
THE REAR CONE SHOULD STAND ON ITS REAR SECTION.
NOTE : On outboard wing pylons, the rocket connector is directly accessible on the lower pylon
flange. For connection, release the connector from its grip clip.
CAUTION :
MAKE SURE THAT THE NOSE CONE IS FITTED WITH A THERMAL PROTECTION
CONE FOR SPEEDS OVER 500 kt.
Insert pin (4) into the pin setting hole and unscrew the assembly by the normal procedure.
-
Fully engage protection cone (5) onto the nose cone and position muzzle (6) over the cone,
-
making sure that the centering hole coincides with the boss on the upper section of the nose cone.
- Secure the muzzle by screwing locking stud (7), with pin installed.
- Once the locking stud rs screwed, remove pin (4).
- Check for correct locking by inserting the non-conical section of the pin into the pin setting
hole until it abuts the piston, then try to unscrew. If unscrewing is impossible, locking is correct ;
otherwise, complete locking, rotating by a fraction of a turn.
WARNING :
BEFORE LOADING, MAKE SURE THAT THE SAFETY LEVER IS IN OPEN POSITION,
WITH SAFETY PIN IN PLACE.
- Install each rocket, making sure that the firing connectors are correctly positioned (see relevant
instructions in rocket launcher and rocket handbooks).
- Install the rear cone as follows :
- insert the locking tabs into their respective housings in the rear frame,
- close the snap fasteners (a rather strong resistance should be felt).
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vrvyvwww^
MISE EN PLACE
DU CONE AVANT DEPOSE DU CONE ARRIERE
INSTALLATION OF FRONT CONE REMOVAL OF REAR CONE
- Check that an offset ring is mounted on the front of the rocket launcher and that the center-
to-center distance between the two rings is 1 4 in.
CAUTION :
THE REAR CONE SHOULD NEVER BE PLACED ON ITS FRONT SECTION.
- Open door (25) (on pylon) giving access to the aircraft-to-rocket launcher connector.
- Disconnect connector (23) from its stowage support and connect it to the rocket launcher recep¬
tacle, through the opening at pylon base, level with the door.
- Make sure that pylon circuit junction connector (26) is connected to its receptacle (27).
- Check that connector extraction cable (28) is hooked to its attachment fitting.
- Close connector access door (25).
NOTE : On outboard wing pylons, the rocket connector is directly accessible on the lower pylon
flange. For connection, release the connector from its grip clip.
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- Install diaphragm (7) and neoprene seal (8) on the rear section of the nose cone, using the
centering pin on the barrel as a reference.
- Position the diaphragm in such a way that the bosses are located forwards.
- Reinstall nose cone (3) onto the rocket launcher center body.
WARNING :
THE ROCKET LAUNCHER SHOULD ALWAYS BE FITTED WITH THERMAL PROTECTION
DIAPHRAGM (7).
-Lock the nose cone with snap fasteners (step 1). Adjust the snap fasteners as follows (step 2) :
- once the diaphragm and seal are installed and after locking the snap fastener, index position
«1 » will be obtained on the snap fastener ;
- if the diaphragm is removed, change the index position with a screwdriver (thickness of
protection devices = 1 .6 mm, 0.062 in ; each index = 0.01 5 in).
WARNING :
MAKE SURE THAT THE NOSE CONE IS FITTED WITH THERMAL PROTECTION CONE (1 1 )
FOR SPEEDS OVER 500 kt.
- Insert pin (9) into the pin setting hole and normally unscrew locking stud (10).
- Fully engage protection cone (1 1 ) onto nose cone (3).
- Position muzzle (12) overthe cone, making sure that the centering hole coincides with that in
the nose cone.
- Secure the muzzle by screwing locking stud (10), with pin installed.
- Once the locking stud is screwed, remove pin (9).
- Check for correct locking by inserting the non-conical section of the pin into the pin setting hole
until it abuts the piston, then try to unscrew. If unscrewing is impossible, locking is correct ; otherwise,
complete locking rotating by a fraction of a turn.
WARNING :
BEFORE LOADING. MAKE SURE THAT THE SAFETY LEVER IS IN OPEN POSITION.
WITH SAFETY PIN IN PLACE.
-Install each rocket, making sure that the firing connectors are correctly positioned.
As regards use and installation of rockets, refer to the relevant individual documentation.
- Connect the rockets.
- Reinstall the rear cone (step 4) and lock it using the three snap fasteners. Index position «3» is
obtained on the snap fastener.
- The rocket launcher is tested and loaded in ammunition stack site or ammunition storage site.
Install the rocket launcher under the pylon.
- Check that the lever of circuit breaker (1 ) is open.
- Set distributor (6) to the selected firing mode (selector switch to 1-3-6).
These operations are identical to those carried out for rocket launcher preparation under aircraft.
AA
06-81 Restricted 6-229
AVIONS MARCEL DASSAULT ZU^>~ryL
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MIRAGE F
Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed to install the bombs and special tanks, and to
prepare the pylons and the four-bomb pylon.
2- EQUIPMENT REQUIRED
A Special tools
3- SAFETY MEASURES
CAUTION
ONLY THE STORE-CARRYING CONFIGURATIONS DESCRIBED IN THE AIRCRAFT PER¬
FORMANCE MANUAL ARE AUTHORIZED.
Before the first mission with bombs, perform electrical tests as described in sheet «GENERAL
INFORMATION ABOUT MISSION CHANGES».
When all the tests are completed, install the protective casing on the armament master switch.
AD
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Restricted MANUAL 02
6- PREPARATION OF STORES
The bomb to be loaded on aircraft should be in its final configuration, that is : fitted with its
fusing unit wires, fuzes fitted with their ground safeties and bomb fin set as per «GENERAL OPER¬
ATIONS TO BE PERFORMED WHEN CARRYING BOMBS» (figure 3).
CAUTION :
WHEN ARMING WIRE RINGS ARE FASTENED (BOMBS WITH WIRES ROUTED
EXTERNALLY) (figure 23) :
- CHECK THAT THE ARMING WIRES ARE ROUTED THROUGH THE WIRE GUIDE
- MAKE SURE THAT THE GENERAL ARMING WIRE IS ROUTED OVER THE INSTANTA¬
NEOUS ARMING WIRE
- ASSURE THAT THE NOSE SWIVEL ON THE GENERAL ARMING WIRE
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03-83 Restricted 6-232
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de sécurité largable _
Arming wire \
(vers point fixe empennage) \
(at tail attaching point) \
When readying Durandal bombs, refer to the assembly and preparation operations for hooking
described in the individual documentation No. 165/DAVU/DOC.
When readying Beluga bombs refer to the assembly and preparation operations for hooking descri¬
bed in the individual documentation.
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Restricted MANUAL 02
Refer to the mounting and preparation operations described in the individual documentation
No. 74 UMAT/AR when preparing special tanks N300.
The two igniters shall however be mounted on either side of the attachment plates of upper
shell (1 ), level with the hooking rings, as per following diagram :
FORWARD
A
AG
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MIRAGE F
^Cs»==-^^ Restricted MANUAL 02
7- INSTALLATION OF STORES
Conventional stores
- Prepare the elevator trolley by fitting it with the platform and adapter required to transport and
to handle the bomb.
the bomb on the elevator trolley platform.
- Install
Position the bomb under the hooking station of the appropriate pylon.
-
- Hoist the bomb and hook it, making sure that its rings are correctly and simultaneously posi¬
tioned in the ejector hooks.
- Complete the hoisting until the bomb is snapped in place, assisting this maneuver with the
«ENCLENCHEMENT-COCKING» hex head control, if necessary.
- Through opening 7 marked by an arrow, check that the snapping is correct. The locking parts
should make contact over approx. 3 mm (0.12 in).
- Install safety pin 1.
For the operations specific to certain types of bombs, refer to «GENERAL OPERATIONS TO
BE PERFORMED WHEN CARRYING STORES».
- Remove the hoists and the hoisting pin (the cables should be reeled in on the drums while being
held taut).
- Bring ejector swaybraces 3 into contact with the store, then keep on tightening them by quarter
turns while observing mandatorily the tightening sequence : RH front swaybrace, LH rear swaybrace,
RH rear swaybrace, LH front swaybrace, and the number of turns hereunder :
- inner swaybraces : 1/2 to 3/4 turn
- outer swaybraces : 1 to 1 1/4 turns.
NOTE : The type of the mounting screws to be used depends on the bomb size :
- inner screws for small size bombs,
- outer screws for large size bombs.
CAUTION :
THE UNUSED SWAYBRACE SCREWS SHOULD BE RETURNED TO UP POSITION AND
SAFETIED BY THEIR LOCKNUTS. DO NOT BRING THEM TO ABUTMENT OR LOCK THEM
IN THAT POSITION.
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DETAIL A
MISE EN PLACE DES ANNEAUX DE S.L. PAR HISSAGE CAS DE LA BOMBE DE 400 kg FREINEE
INSTALLATION OF JETTISONABLE SAFETY WIRE RINGS BY HOISTING CASE OF 400 kg RETARDED BOMB
Special stores
(4) The procedure for installing special stores by means of an elevator trolley or a hoisting device is
identical to that described in para A (1) and (2), except for Beluga type 66 bombs (figure 23N) where,
after hooking, it is necessary to :
- unstrap the bomb,
- remove protective cover (20) and its two retainer straps (21 ).
The checks and preparation are identical to those described for conventional stores, except for the
adjustment of the swaybraces :
- DURANDAL BOMB :
NOTE : When using an elevator trolley, a protective receptacle shall be positioned between the plat¬
form and the special stores, to protect their surfaces during hoisting operations.
CAUTION
BEFORE INSTALLING SPECIAL TANKS N300, CHECK FOR PRESENCE OF THE
FRONT AND REAR GATE VALVES (7 mm DIA WITHOUT 5 mm VENT HOLE). REPLA-
CE THEM IF NECESSARY.
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MIRAGE F
^C^**-^=^ Restricted MANUAL 02
Conventional stores
(1) Conventional stores are installed by means of an elevator trolley, as described in para A (1).
In case of four-bomb loading, the installation should proceed starting with the two rear carrying
stations since the trolley approach is hindered by the main undercarriage.
For the operations specific to certain types of bombs, refer to «GENERAL OPERATIONS TO
BE PERFORMED WHEN CARRYING STORES».
- Install safety pin 1 in the housing marked «SAFETY - SECURITE» and make sure it fits in
freely.
- Bring ejector swaybraces 3 into contact with the store, then keep on tightening them by quarter
turns while observing mandatorily the tightening sequence : RH front, LH rear, RH rear, LH front and
this up to one turn maximum.
- Lock swaybrace locknuts 4.
-Set adjustment valves 7 and 8 to the appropriate position. Refer to «GENERAL OPERA¬
TIONS TO BE PERFORMED WHEN CARRYING STORES» (figure 3).
- Hook rings 13 of the fuzing unit wires onto corresponding solenoids 9 and 10. To do so, position
the fuzing unit ring at a slight angle and exert an upward force so that the ring fits itself into its hooking
part (see detail).
Special stores
(3) Special stores are installed by means of an elevator trolley, as described in para A (1), except for
Beluga type 66 bombs (figure 23N) where, after hooking, it is necessary to :
- unstrap the bomb,
- remove protective cover 20 and its two retainer straps 21 .
(4) Checks and preparation are identical to those described for conventional stores in para B (2).
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^=^=^
LEVAGE DE LA BOMBE
LIFTING THE BOMB
W
^^Repère de couleur Repère de couleur.
PRESENTATION SOUS LA POUTRE Rouge Vert
POSITIONING UNDER PYLON Red index Green index
MISE EN PLACE
DE L'ANNEAU DE S.L.
FIGURE 23B - POSE ET DEPOSE DES BOMBES SOUS POUTRE QUADRIBOMBE INSTALLA TION OF JETTISONABLE
INSTALLATION AND REMOVAL OF BOMBS ON/FROM FOUR-BOMB PYLON SAFETY WIRE RING
f\f\
03-83 Restricted 6-233F FIGURE.23B 6-2331
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Restricted MANUAL 02
Conventional stores
(1) Hooking of a store under outboard pylon is performed by means of the elevator trolley (see
para. A (D).
For the operations specific to certain types of bombs, refer to «GENERAL OPERATIONS TO
BE PERFORMED WHEN CARRYING STORES».
- Install safety pin (1 ) in the bore marked «SAFETY PIN».
- Bring ejector mounting lugs (3) into contact with the store, then keep on tightening them by
quarter turns while observing mandatorily the tightening sequence : RH front lug, LH rear lug, RH rear
lug, LH front lug and this up to one turn maximum.
- Lock mounting lug jam nuts (4).
-On rear fin pad (12) :
- loosen jam nut (14),
- bring the fork to bear on the bomb fin body by turning rod base nut (13),
- bring jam nut (14) to high stop position and tighten it.
-Set adjustment valves (7) and (8) to the appropriate position. Refer to «GENERAL OPER¬
ATIONS TO BE PERFORMED WHEN CARRYING STORES» (figure 3).
- Hook rings (16) of fusing unit wires onto corresponding solenoids (9) and (10). To do so, offer
up the fusing unit ring slightly at a slant and exert an upward force so that the ring drops by itself into
its hooking part (see detail).
- Set «BOMB-TANK ROCKET» rotary switch (1 1) to «BOMB».
- Install the initiators (see «INSTALLATION AND REMOVAL OF INITIATORS»).
Special stores
(4) The checks and preparation are identical to those described in para. C (2) for conventional stores.
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Position verrouillée Position déverrouillée
Locked position Unlocked position
\ /
Su &&S
AFFICHAGE SUR
COMMUTATEUR ROTATIF
DISPLA Y ON ROTARY SWI TCH
Special stores
NOTE : Protective cover 3 shall be removed only when leaving the parking area.
9- PREPARATION OF SYSTEM
(1)Set, on the intervallometer, the loading code corresponding to stores carried (see «SETTING OF
LOADING CODE»).
(1) Set, on the bombing computer, the factor for the type of bombs carried, taking into account the
following data :
- «1 » = 400 kg/250 kg clean bomb
- «2» = 125 kg FRAG clean bomb
- «3» = LHA7 clean bomb
- «4» = UBB73 practice bomb
- special tank N300*.
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03-83 Restricted 6-235
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Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed when installing, loading and preparing the
adapter.
2- EQUIPMENT REQUIRED
A Special tools
C Accessories
3- SAFETY MEASURES
AA
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MIRAGE
. .... , A ,
F
__
Restricted MANUAL 02
A Preparation of pylon
B Preparation of adapter
EJECTOR P65
- Front and rear mounting pads (7) installed.
- Fin pad (8) installed (when not in use, this pad should be raised).
EJECTOR T65
Front and/or rear mounting pad(s) installed.
-
Safety stop (9) installed.
-
Rear pad (10) installed (pad modified or not).
- Check that the three initiators are not installed.
C Hooking
It is a manual operation performed by two operators while a third one performs the various
maneuvers.
Suitably position the adapter with hooking rings in front of ejector hooks, then lift it.
-
Stop lifting the adapter when it is quite close to the pylon, then perform the electrical
-
connection :
- open the door giving access to the adapter plug (rear door on LH side),
- disconnect adapter plug (S5) from its operating receptacle (P5),
- connect adapter plug (S5) to the adapter receptacle,
- close the door.
- Continue lifting until the rings touch the hooks.
Locking may be made easier by actuating hex head control (11) marked «ENCLENCHEMENT-
COCKING».
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Restricted MANUAL 02
VERSION LISSE
CLEAN VERSION
- Through opening (12) marked with an arrow, check that cocking is correct.
- The locking parts should be in contact over 3 mm (0.12 in) approx.
- Install safety pin (1) in «SECURITE-SAFETY» bore.
- Bring inner mounting lugs (3) of the ejector against the adapter, then complete lug tightening,
strictly observing the following order : RH front lug, LH rear lug, RH rear lug, LH front lug ; tighten
the lugs by quarter turns alternately, up to a maximum of 3/4 turn.
CAUTION :
THE UNUSED MOUNTING LUG SCREWS SHOULD BE RETURNED TO UP POSITION. DO
NOT BRING THEM TO ABUTMENT OR LOCK THEM IN THAT POSITION.
CAUTION :
DO NOT INSTALL INITIATORS ON THE PYLON EJECTOR.
Refer to the operations described in «CHECK OF BOMB RELEASE CIRCUITS (WITH BOMB
RACK 65A INSTALLED)», manual 15-3.
6- HOOKING OF STORES
- Installation of stores
- Bring the practice bomb level with the underside of the center ejector, with the rings oppo¬
site the hooks.
- Simultaneously engage the rings in the hooks.
-Snapping-in is automatic. It may however be assisted by actuating hex head controls (19)
marked «ENCLEN» (cocking).
- Ensure the correct snapping-in by pressing manual test button (20) (stud test device).
- Bring front and rear pads (7) into contact with the bomb and, using the special wrench,
tighten each hex head control (14) and (15) by half a turn.
AB
06-81 Restricted 6-238M
AVIONS MARCEL DASSAULT /LJ^^TU.
BREGUET AVIATION ^jZT
MIRAGE F
Restricted MANUAL 02
NOTE : For the 50 kg type F1 bomb, bring fin pads (8) into contact, then lock the jam nuts in
this position.
CAUTION :
WHEN HOOKING THE STORES, MAKE SURE THAT THE STREAMERS ARE VISIBLE.
- Depending on the type of bomb to be loaded, make sure that front and/or rear pad(s) (7) are in
up position ; if they are not, bring them to this position by actuating the appropriate hex head controls.
CAUTION :
- Installation of stores
- Offer up the practice bomb (clamps open) under the ejector.
- Check that the longitudinal axis of the thrust flange lies parallel to the ejector axis.
- Engage the thrust flange centering stud in the positioning hole of the store.
- Raise the thrust flange horizontally until it snaps into place.
- Check its correct locking (manual stud test device (20)).
NOTE : When «variable ballistics» bombs are involved, bring front and rear pads (7) into contact
with the practice bomb, then tighten by 1/4 to 3/4 turn. In all other cases, bring front
pad (7) into contact with the practice bomb and tighten by 1/4 to 3/4 turn.
CAUTION :
WHEN HOOKING THE STORES, MAKE SURE THAT THE STREAMERS ARE VISIBLE.
AB
06-81 Restricted 6-239
AVIONS MARCEL DASSAULT /L^^^Al
BREGUET AVIATION,
MIRAGE F
Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed when hooking missiles and preparing missiles
and missile launchers.
2- EQUIPMENT REQUIRED
A Standard tools
B Special tools
- Aircraft squadron tool kit Matra 055L00.544802T (Matra standard tool kit + Omnibus wrench
Matra 050 A57. 520985 F)
D Safety accessories
3- SAFETY MEASURES
CAUTION :
ONLY THE STORE-CARRYING CONFIGURATIONS DESCRIBED IN THE AIRCRAFT PER¬
FORMANCE MANUAL ARE AUTHORIZED.
TAKE ALL SAFETY MEASURES RELATIVE TO LOADED OR ARMED AIRCRAFT (see 02-0).
AB
10-83 Restricted 6-251
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
Y O
ï
PRESENTATION ACCROCHAGE
POSITIONING LOCKING
5- INSTALLATION OF MISSILES
A Preliminary steps (phase 1 )
(2) Fit the elevator trolley with hoist arm and straps.
- Prepare the elevator trolley and the hoisting device (phase 2).
- Disengage the missile from the transportation trailer ; begin hoisting.
(3) On missile
- Release missile/missile launcher junction cable (8).
- Make sure that the guard of the proximity fuse doesnot impede hooking (the thinner section of
the rubber strap should be passed behind the front fitting).
- Check that the safety pins are present on the screws of the missile junction belt.
- Remove the shunt from rocket motor firing pins.
- Check for presence of the irdome cover.
B Operation (phase 3)
Two operators are required to hook the missile ;a third one operates the elevator trolley.
- Install the missile so that front hooking fitting is located behind the missile launcher retention
mechanism, opposite the black marks made on missile launcher body.
- Engage the missile hooking fittings fully home in the missile launcher rail and push the missile
fully forward against stop.
- After this operation, an operator should install and lock extracting lever (9) of the breakaway
connector on base ( 1 0) of the missile.
- Using special wrench, actuate «APPUIS LATERAUX - SNUBBERS» control as follows :
-insert the wrench into control (7) while aligning its lever arm with the «DEBLOCAGE
APPUIS LATERAUX - UNLOCK SNUBBERS» reference mark,
- turn the wrench in the «BLOCAGE-LOCK» direction until its lever arm is aligned with the
«BLOCAGE-LOCK» reference mark, then remove the wrench.
- Check for missile locking by verifying the position of the rear edge of the retention mechanism.
CAUTION :
DO NOT REMOVE THE SPECIAL WRENCH FROM «APPUIS LATERAUX - SNUBBERS»
CONTROL BEFORE ITS LEVER ARM IS PERFECTLY ALIGNED WITH THE «BLOCAGE-
LOCK» REFERENCE MARK.
THE FACT THAT THE SAFETY PIN CAN BE WITHDRAWN IS NO GUARANTEE THAT THE
SNUBBERS ARE IN THE «BLOCAGE-LOCK» POSITION.
Repeat the same operations to hook the missile at the other wing tip.
AA
05-82 Restricted 6-253
AVIONS MARCEL DASSAULT ti^J>A^'\l
BREGUET AVIATION ^oF0^-^5^
MIRAGE F
Restricted MANUAL 02
- Remove protective plugs from connector (11) of missile/missile-launcher cord and from missile-
launcher receptacle (12), then couple the connector to this receptacle.
- Close front fairing (1).
- Apply electrical power to A/C.
- Prepare the operational A/C intercom system with the radio selector unit channel selector set
to «1» (see 11-3).
- On armament panel :
- set «550» switch to «ON»
- depress «550» button.
- check the position of «.550 - NORMAL EMG» switch which should stand at «NORMAL».
- Remove irdome cover from homing head of each missile.
- Remove the cover from infrared generating unit projector.
The operator with infrared generating unit stands about ten meters in front of missile being
checked, and on its centerline, then :
- actuates the automatic return operating switch of the generating unit (on generating unit)
- keeps operating the switch
- checks that the luminescent diode comes on
-directs the light beam toward missile and asks the operator in cockpit to make sure that the
audio signal can be heard in the headset
- from the missile centerline, moves the infrared generating unit in bearing (LH, then RH) then in
elevation (up and down) until the homing head is unlocked and asks the operator in cockpit to make
sure that the audio signal cannot be heard any more.
NOTE : Another ground operator, near homing head, can perform a visual check by checking the
bearing and elevation deviations of mirror.
- Repeat these operations with the second missile, without modifying selection.
- Release the switch of the infrared generating unit and fit the cover on the generating unit
projector.
AG
12-79 Restricted 6-254
AVIONS MARCEL DASSAULT /L=i>^irvL.
BREGUET AVIATION ^oP3^^^
MIRAGE
.. ...a
F
«n . a .
Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed for preparing the towing stub and installing
the air-to-air gun firing practice targets.
2- EQUIPMENT REQUIRED
A Special tools
3- SAFETY MEASURES
Before the first practice target towing mission, carry out the electrical tests described in sheet
«GENERAL INFORMATION ABOUT MISSION CHANGES».
AB
03-85 Restricted 6-291
AVIONS MARCEL DASSAULT ZU=^^r\L
BREGUET AVIATION^oP3^0^
MIRAGE
........«
F
^<^5^<^ Restricted MANUAL 02
5- LOADING
With front and rear ejectors fitted under the hooking stub :
- open initiator access door (3) ;
-if needed, release the mechanism by operating «DECLENCHEMENT» (release) hex head
control (1 ) in the direction of the arrow, so as to open the hooks ;
- unlock the jam nuts and bring mounting lugs (2) to up position ;
- install the initiators (see sheet «INSTALLATION AND REMOVAL OF INITIATORS») ;
- F R ONT ejector : two .50 initiators with adapters,
1
- REAR ejector : one 1. 50 initiator with adapter at the front of the ejector,
one F71 A initiator with adapter at the rear of the ejector ;
- position front and rear gate valves (4) and (5) of the ejectors as follows :
- front ejector : front gate valve «F», rear gate valve «GO»,
- rear ejector : front gate valve «0», rear gate valve «GO».
AB
06-81 Restricted 6-292
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
BLOC PYROTECHNIQUE
PYROTECHNICAL UNIT
AB
06-81 Restricted 6-294
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed before the aircraft takes off for an
operational mission.
2 - SAFETY MEASURES
COMPLY WITH ARMAMENT SAFETY MEASURES AS STATED IN 02-0.
FOR ALL OPERATIONS CARRIED OUT WITH ENGINE STILL RUNNING, STRICTLY
OBSERVE INSTRUCTIONS RELATIVE TO DANGER AREAS DURING ENGINE OPERATION.
3 - PROCEDURE
ON PARKING AREA
AT THE END OF RUNWAY
TYPE OF AFTER ENGINE STARTING REMARKS
PRE-FLIGHT INSPECTION
MISSION WITH AGREEMENT OF GROUND MECHANIC AND PILOT
- Check that gun connectors are - Ask the pilot to put hands on his helmet. WARNING :
disconnected. - Open doors giving access to guns (wrench
GUNS
- Check for display on control boxes. M31025). BEWARE OF HAVING AIRBRAKES
AIRFRAME
Close doors giving access to guns with - Connect gun connectors to control boxes. INADVERTENTLY EXTENDED.
wrench M31025. - Close doors giving access to guns with
wrench M31025, then replace the wrench in
door 17.04. Close this door and check that
each latch is effectively engaged.
-INSTRUCT THE PILOT.
- On F1D type rocket-launcher, display - On multi-purpose pylons, close initiator - Close the safety levers of rocket-launchers REMINDER :
the type of salvo on the black range connecting door. type 155ND by hand.
(selector switch to 6, 12 or 18). - On wing outboard pylons, connect initiator THE OPENING AND CLOSING OF DOORS
ROCKETS connecting plugs ; the green mark must be GIVING ACCESS TO THE GUNS MUST BE
- On pylon(s), check that selector visible if locking is correct ; close access IMPERATIVELY PERFORMED WITH
switch is set to «TANK-ROCKET». doors. WRENCH M 31025 LOCATED ON
- Remove pins from safety levers of rocket- DOOR 17.04.
launcher.
- Remove safety pins from pylons.
AG
04-87 Restricted 6-301 6-3
AVIONS MARCEL DASSAULT^
BREGUET AVIATION. ^-S&=
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
AT THE END OF RUNWAY
TYPE OF AFTER ENGINE STARTING
PRE-FLIGHT INSPECTION REMARKS
MISSION
WITH AGREEMENT OF GROUND MECHANIC AND PILOT
AE
07-79 Restricted 6-301 M 6-301
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
AT THE END OF RUNWAY
AFTER ENGINE STARTING
TYPE OF PRE-FLIGHT INSPECTION REMARKS
MISSION
WITH AGREEMENT OF GROUND MECHANIC AND PILOT
BELUGA - On pylons, check that the switches are On multipurpose pylons, close the initial or
TYPE 66 set to «BOMB». connection doors.
BOMBS - On four-bomb pylon, check that the On four-bomb pylon, connect the initiator
switch ison «2». connecting plugs and check for correct
- Check that the fuzing unit wire rings locking (green mark appears) ; close the
are attached to the tripping devices of access doors.
the NOSE-TAIL fuzing units. On bombs, remove the protective cover yvith
streamer of the airscrew.
On pylons and four-bomb pylon, remove the
safety pins from the ejectors.
AA
04-82 Restricted 6-301 R 6-3011
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
AFTER ENGINE STARTING AT THE END OF RUNWAY
TYPE OF
PRE-FLIGHT INSPECTION REMARKS
MISSION
DURANDAL - On pylons, check that the switches are On multipurpose pylons, close the initiator
BOMBS set to «BOMB». connection doors. j
- On four-bomb pylon, check that the On outboard wing pylons and four-bomb j
- first chute, j
- second chute, !
- striker. j
AA
04-82 Restricted 6-30 1T 6-3011
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
AT THE END OF RUNWAY
TYPE OF AFTER ENGINE STARTING
PRE-FLIGHT INSPECTION REMARKS
MISSION
WITH AGREEMENT OF GROUND MECHANIC AND PILOT
MISSILES - Open the rear fairing of missile- - On each missile, remove : - Ask the pilot to put his hands on his helmet. Once pilot is installed, remove the
R550 launcher. protective cover of armament
- irdome cover - On each missile-launcher, disengage : master switch.
- Check pressure in nitrogen cylinder - proximity fuse cover.
(read on pressure gage) -safety pin from flap «SECURITE M.A.F.-
- green range = correct pressure - On each missile-launcher, disengage SAFETY LEVER».
- yellow range (tangent to green range)
= available pressure. - the ground safety pin of retention
- red range = incorrect pressure mechanism. WARN THE PILOT
AB
06-78 Restricted 6-303 6-3
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
AFTER ENGINE STARTING AT THE END OF RUNWAY
TYPE OF
PRE-FLIGHT INSPECTION REMARKS
MISSION
WITH AGREEMENT OF GROUND MECHANIC AND PILOT
- On target S90-B :
AB
09-78 Restricted 6-304 6-304
AVIONS MARCEL DASSAULT
BREGUET AVIATION
lLJ>-±r^
_
MIRAGE F
Restricted MANUAL 02
1 - PURPOSE
To perform the heading initial setting of navigation computer. This operation is performed during
pre-flight inspection, with engine running before starting.
2- EQUIPMENT REQUIRED
CAUTION :
THE GYRO UNIT MUST BE CARRIED- BY THE HANDLE SO AS TO MAINTAIN THE GYRO
AZIMUTH AXIS VERTICAL (PERMISSIBLE DEFLECTION IS ±15°).
A pedestal is used to correct for the transfer gyro drift and to reset the heading synchro-detector
-
of the transfer gyro unit for the true heading.
- After these operations, take the gyro unit next to the A/C, behind LH main U/C (with the
receptacle connected to the stowage connector on the support plate).
4 - A/C PREPARATION
- Remove the plug from A/C heading transfer connector 127F.
The pilot :
- starts up the gyro unit,
- starts up the navigation computer,
- selects «HDG1 » on the heading control unit.
AA
07-77 Restricted 6_311
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
- The pilot maintains the transfer control pushbutton depressed on heading transfer unit :
- the heading transfer unit light goes out,
- the gyro unit transfer light comes on.
- the card of polar indicator rotates.
- On completion of initial setting :
- the heading transfer unit light comes on
- the polar indicator card stabilizes on the heading supplied by the transfer gyro.
- The pilot releases the heading transfer unit pushbutton :
- the heading transfer unit light remains illuminated
- the gyro unit transfer light goes out.
- Disconnect the transfer unit cord from A/C connector.
- the heading transfer unit light goes out.
- Remove the gyro unit.
- Reinstall plug on connector, taking care to fit it well in line to prevent short-circuits
- The pilot makes sure that transfer took place by :
- noting the indication displayed on heading card of polar indicator.
- setting the heading switch of heading control unit to «NAV 1 ». The difference of the two
indications is the local magnetic deviation.
1 - SCOPE
This sheet mentions the operations to be performed on ground maneuver area when the
aircraft returns from operational mission or when returning to parking area.
2 - SAFETY MEASURES
FOR ALL OPERATIONS CARRIED OUT WITH ENGINE STILL RUNNING, STRICTLY .
- ASK THE PILOT TO «PUT HANDS WARNING In case of firing incident, refer to
ON HIS HELMET» sheet «OPERATIONS AFTER MIS¬
- Take wrench M31025 from door 17.04. BEWARE OF AIRBRAKE UNWANTED SION WITH GUNS».
- Open doors giving access to guns (wrench EXTENSION. REMINDER
M31025). THE OPENING AND CLOSING OF DOORS
- Disconnect gun connectors from control - Install armament master switch protective GIVING ACCESS TO THE GUNS MUST BE
GUNS
AIRFRAME boxes. cover. IMPERATIVELY PERFORMED WITH
- Close access doors (wrench M31025). WRENCH M 31025 LOCATED ON DOOR
- Replace wrench in door 17.04, then close 17.04.
the door and check that each latch is
effectively engaged.
- Open safety lever of rocket launcher (s) - Install safety pin WARNING In case of firing incident, refer to
- Install safety pin on each pylon sheet «OPERATIONS AFTER MIS¬
- Open initiator connecting door (on inboprd NEVER STAND DIRECTLY IN FRONT SION WITH ROCKETS».
ROCKETS
pylons), or open initiator access door anjd OF OR BEHIND A LOADED ROCKET
remove connecting plugs, (on outboard LAUNCHER.
pylons). -Install armament master switch protective
cover.
WARN THE PILOT
If bomb launching did not occur (mission - Install armament master switch protective Prepare the aircraft for flight as per
interrupted or jettison circuit failure) : cover instructions of sheet «OPERATIONS
NOTE : In the case where retarded bombs are AFTER MISSION WITH BOMBS».
CONVEN¬ - install ground safeties on bomb fuses carried :
TIONAL - install safety pin on each pylon - remove LH door on each bomb
BOMBS - open initiator connecting door (on inboard tail,
pylons) or open initiator access door and - install ground safeties on com¬
remove connecting plugs (on outboard bined bomb beam.
pylons). - leave door hanging and secure it
with one screw.
AA
04-87 Restricted 6-401
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
TYPE AT THE END OF RUNWAY
SAFETY INSTRUCTIONS REMARKS
OF MISSION WITH PILOT'S AGREEMENT UPON GROUND
MECHANIC'S APPROVAL
AA
02-76 Restricted 6- 401 M 6-40'
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
AT THE END OF RUNWAY
AFTER ENGINE STARTING
TYPEOF PRE-FLIGHT INSPECTION
MISSION
REMARKS
BELUGA If bombs have not been released (mission Fit the protective cover on the armament Restore the aircraft to initial configu¬
BOMBS interrupted or release circuit failure) : master switch. ration as per recommendations in
- on bombs, install the protective cover wit > «OPERATIONS TO BE PERFORMED
streamer on airscrew ; j AFTER MISSION WITH BOMBS».
- fit ground safety pins in pylons ejectors ; !
AA
04-82 Restricted 6-401 R 6-40
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
AFTER ENGINE STARTING AT THE END OF RUNWAY
TYPE OF PRE-FLIGHT INSPECTION REMARKS
» MISSION
WITH AGREEMENT OF GROUND MECHANIC AND PILOT
DURANDAL If bombs have not been released (mission Fit the protective cover on the armament Restore the aircraft to initial configura¬
BOMBS interrupted or release circuit failure) : master switch. tion as per recommendations in
- on bombs, fit the following safeties : «OPERATIONS TO BE PERFORMED
- first chute safety pin, AFTER MISSION WITH BOMBS».
- second chute safety pin,
- striker safety pin ;
- fit ground safety pins in the pylons ejectoijs
- on wing multipurpose pylons, open conneu
tion doors ;
- on outboard wing pylons or four-bomb pylon
open access doors to initiators and disconrect
the connecting plugs.
»
AA
04-82 Restricted 6-401 T 6-401 T
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
TYPE OF AT THE END OF RUNWAY
SAFETY INSTRUCTIONS REMARKS
MISSION WITH AGREEMENT OF PILOT WITH AGREEMENTOF
GROUND MECHANIC
MISSILES NORMAL FIRING Perform the operations after mission with Once the pilot has left the aircraft, install the
R550 Signal the pilot to bring A/C to the missile R550. cover on the armament master switch.
parking area.
INTENTIONALLY NON
LAUNCHED MISS! LE(S)
ASK THE PILOT TO PUT HANDS Install the safety pin on each missile- WARNING-DANGER
ON HIS HEADSET. launcher. NEVER STAND BEFORE OR BEHIND
- Lift the safety flap. Install irdome cover on each missile homirjg A MISSILE.
- Install the safety pin with streamer.. head.
- WARN THE PILOT FOR COMPLE¬ Install the proximity fuse cover. Once the pilot has left the aircraft, install the
TION OF OPERATION. cover on the armament master switch.
- Signal the pilot to bring A/C to the Perform the operations after mission with
parking area. missile R550.
AB
10-77 Restricted 6-403 6-41
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
ON PARKING AREA
TYPE OF
AT THE END OF RUNWAY SAFETY INSTRUCTIONS REMARKS
MISSION WITH AGREEMENT OF PILOT WITH AGREEMENTOF
GROUND MECHANIC
AIR-TO-AIR In the case where target hanging and jet¬ Prepare the aircraft for flight as per instructions
GUN FIRING tisoning did not occur (mission interrupted of sheet «OPERATIONS AFTER MISSION
PRACTICE or jettison circuit failure) : WITH PRACTICE TARGET».
TARGET
OPERATIONS APPLICABLE TO CONTAI¬
NER «VRAC 500» AND TARGET S90- B :
On towing stub :
- disconnect front and rear initiators.
On target S90-B :
AB
09-78 Restricted 6-405 6-405
AVIONS MARCEL DASSAULT jL^ MIRAGE F
BREGUET AVIATION.
Restricted MANUAL 02
1 - PURPOSE
2- OPERATION
Through the check sight (lower section of the camera), check camera loading. When a 22,5 m
(73.8 ft) magazine is installed on unwinding shaft, a white index appears in the sight. This index moves
gradually to the right as the film is unspooled, and then disappears.
AA
11-74 Restricted 6-501
AVIONS MARCEL DASSAULT
BREGUET
ÏL^'a^\L
AVIATION^joP3^ '
MIRAGE F
Restricted MANUAL 02
(Figure 20)
1 - PURPOSE
This sheet describes the operations to be performed when the aircraft returns from a mission with
pylon tanks, as well as operations relative to pylon tank removal.
2- EQUIPMENT REQUIRED
A Special tools
C Accessories
3- SAFETY MEASURES
A If the following mission is a mission with pylon tanks, check the following on each pylon :
AA
01-77 Restricted 6-502
AVIONS MARCEL DASSAULT
BREGUET
/L^>~r\l
AVIATION^oF0^^-^
MIRAGE
....,.,..
F
.,
Restricted MANUAL 02
(1 ) If the next mission requires carrying of pylon tanks on each pylon, proceed as follows :
- remove the adapters equipped with the used initiators ;
- unscrew and remove the seven attachment screws, remove the ejector ;
- remove retaining assembly (10) as follows :
- fully unscrew lock screw (22) and remove the screw and lockplate (21 ),
- unscrew castellated nut (15), free and remove the assembly ;
- inspect the pylon, checking with particular care :
- electrical connector (25) linking the tank to the pylon and its retaining cord (30),
- the rear retaining device, i.e. ball joint socket (14) and bearing plate (18) ;
- reinstall the ejector and secure it ;
-install the tank (see worksheet «PREPARATION FOR MISSION WITH PYLON TANKS») ;
-install the initiators (see worksheet « INSTALLATION AND REMOVAL OF INITIATORS»).
(2) If the next mission does not require carrying of pylon tanks :
-remove the pylons (see worksheet «REMOVAL-INSTALLATION OF PYLONS», manual 15-3).
5- REMOVAL OF TANK
bring the elevator trolley platform into contact with the tank.
-
Using the hoisting device :
- engage the hoisting pin in pylon housing (28),
- lock the pin rotating it by one quarter turn,
- hook a hoist on either side of this pin,
- hook the hoisting strap on each cable end fitting,
- tauten the cables and adjust the hoisting strap under the tank.
- Loosen nut (6) and, using hex head control (7), bring the device to lower abutment.
-Lower rear hooking assembly (10) by operating rear ball joint rod (19) after loosening jam
nut (20).
- Unscrew lock screw (22), back off lockplate (21 ) and unscrew castellated nut (15).
- After loosening nuts (4), unlock and loosen mounting screws (3).
AA
06-81 Restricted 6-503
AVIONS MARCEL DASSAULT /L=>~±ry.
BREGUET AVIATION ^©P^^^
MIRAGE F
^£$52^^^ Restricted MANUAL 02
(3) Procedure
On the fuselage pylon, set anti-leak squeeze device to down position by turning the hex head (27)
in the «FERME-CLOSED» direction.
AB
07-79 Restricted 6-504
AVIONS MARCEL DASSAULT //JWLJfi I Y \ 1\ /AVJ' L_
1
1 - SCOPE
This sheet describes the operations to be performed when the aircraft returns from a mis¬
sion with guns.
2 - EQUIPMENT REQUIRED
A - Special tools
-Gun preparation tool case DEFA 30-550-F4 (3CGF 187)
B - Ground support equipment
-Gun circuit controller DEFA 30-550-F2 (3CGF 136)
-Protective casing MS 1430 for armament master switch
-Wrench M 31025 (door 17.04).
3 - MATERIALS
-White spirit S752
- Loctite 241
-Water repellant oil 397-1
4 - SAFETY MEASURES
TAKE ALL SAFETY MEASURES RELATIVE TO ARMED OR LOADED AIRCRAFT (see
02-2).
5 - PROCEDURE
-If necessary, open ground crew access door 17.04 and recover wrench M 31025.
A - Aircraft returning from normal gun firing mission
-Ensure that the operations after gun firing mission have been performed and that gun fir¬
ing took place normally.
-Carry out the following operations (IMPERATIVELY WITH WRENCH M 31025):
-open and remove gun bay access doors 19.05 and 19.07,
-open ammunition box access doors 21 .03 and 21 .09 and bring them to up position.
(1) Perform the gun test. This test indicates whether:
(a) the gun is in normal position (gun parts forward)
(b) cartridges or empty cases are present in the chamber (visual and electrical check)
(c) the pyrotechnic recocking cartridge has been used
(d) there has been a firing failure (gun jamming)
(e) the rounds are all fired or not.
,(2) Rounds all fired
(a) Remove the pyrotechnic recocking cartridge.
(b) Remove the ammunition boxes.
(c) Open link recovery box access doors 21 .04 and 21 .08.
Empty link recovery boxes and ejection link chutes.
Check link recovery boxes and link ejection chutes for internal condition.
(d) Open case recovery box access doors 23.05 and 23.07 (wrench M 31025).
Empty case recovery boxes.
Check laminated panels and case ejection chutes for condition.
AA
04 - 87 Restricted 6 - 511
AVIONS MARCEL DASSAULT /L=J>-"ir'\I
BREGUET AVIATION ^cT
MIRAGE F
Restricted MANUAL 02
(e) Check that the guns and supports do not show any visible defect : parts cracked, broken, indented
or distorted.
IMPORTANT NOTE : In no case should the vent top protrude beyond the tube axis.
- Check the rear flange of the barrel for condition (non corrosion due to burnt gases).
- Install and lock the barrel. Check that barrel locking indicator protrudes.
- Perform same operations for the second gun.
- Close gun barrel locking system access doors 18-05 and 18-07.
(h) Check gun blast tube for attachment and condition. Replace the defective screws (use loctite).
- Open link recovery box doors 21-04 and 21-08.
- Empty link recovery boxes and link ejection chutes.
- Check link recovery boxes and link ejection chutes for internal condition.
- Open case recovery box doors 23-05 and 23-07.
- Empty case recovery boxes.
- Check laminated panels and case ejection chutes for condition.
(j) If needed, perform gun loading and cocking if another mission with guns is anticipated (refer to
«PREPARATION FOR MISSION WITH GUNS»).
AA
0779 Restricted 6-512
AVIONS MARCEL DASSAULT LJ^^tTS^ MIRAGE F
BREGUET AVIATION ^jSF3^-"^"-^
Restricted MANUAL 02
(p) Recock four times so as to eject the cartridges remaining in the gun.
WARNING :
BEFORE EJECTING A CARTRIDGE, TAKE CARE TO PLACE A CLOTH AT THE FEED BOX
OUTLET SO AS TO PREVENT THE CARTRIDGE FROM HITTING THE HAND OF THE
TECHNICIAN WHO BRINGS THE GUN PARTS FORWARD.
(q) Remove the manual recocking device and reinstall the case ejection chute.
(r) Carry out the same operations for the second gun.
(s) Repeat the operations of para. «Rounds all fired» (steps (c) to (k)).
NOTE : In the case where guns have intentionally not been fired (mission interrupted or cancelled,
or guns not used) :
- prepare the aircraft for a mission with guns if another gunnery mission is anticipated,
- perform unloading operations (if required) if no other gunnery mission is anticipated (see
para. «Rounds not all fired».
If the test is not satisfactory, refer to the trouble shooting operations related to the system
(see 15-1).
6- FINAL STEPS
Close and lock the following doors (IMPERATIVELY WITH WRENCH M 31025):
-
- 21 .03 and 21 .09 giving access to the ammunition boxes,
- 23.05 and 23.07 giving access to the case recovery boxes.
- Close doors 21.04 and 21.08 giving access to the link recovery boxes and check that each latch
is effectively engaged.
- Replace wrench M 31025 in door 17.04, then (if necessary) close the door and check that each
latch is effectively engaged.
A- Check the aircraft skin for condition (see 02-5, worksheet «POST-FLIGHT INSPECTION»).
B Should another mission with guns be anticipated, check that the grease film applied to the airfra¬
me sections reached by burnt gases is sufficient. If it is not, apply a new film of protective grease.
C Should no other mission with guns be anticipated, clean the airframe (see 02-5, worksheet «INS¬
PECTION AFTER LAST GUN FIRING OF THE DAY»).
When the aircraft returns from its last mission, perform the recommended maintenance operations
(see 02-5, worksheet «INSPECTION AFTER LAST GUN FIRING OF THE DAY»).
AC
04-87 Restricted 6-513
AVIONS MARCEL DASSAULT ti^J>~^s± MIRAGE F
BREGUET AVIATION _^- ^^ .........
Restricted MANUAL 02
1 - PURPOSE
This sheet describes the operations to be performed when the aircraft returns from a mission with
rockets, as well as operations relative to rocket-launcher unloading and removal.
2- EQUIPMENT REQUIRED
A Special tools
3- SAFETY MEASURES
4- PROCEDURE
WARNING-DANGER :
SHOULD ROCKETS REMAIN IN ROCKET-LAUNCHER, REFER TO PARA.B
A The aircraft returns from mission after normal firing (empty rocket-launchers).
- Ensure that rocket firing mission operations have been carried out and that rocket firing has
proceeded in the normal way.
- Carry out the following operations :
(a) If the rocket-launchers have been ejected at the end of the firing mission, check the pylons and the
ejecting devices for condition.
AE
10-84 Restricted 6-521
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BREGUET AVIATION^^°^^^>
^C^^^=^ Restricted MANUAL 02
Check :
-
- external condition of rocket launcher (condition of front cone, suspension rings, quick-
release fastening device, rear cone, possible traces of impacts, etc.) ;
- condition of tubes (cracks, signs of corrosion, metal pick-up, foreign matter).
If firing was carried out with a protective cone, remove the muzzle and release the remains
of the cone.
- Reset the rocket launcher distributor to zero. To this end, perform the following operations :
- on the rocket launcher to be tested, make sure that ground safety lever 1 is in open position,
with safety pin installed ; remove the rear cone.
CAUTION :
PUT THE REAR CONE VERTICALLY ON THE GROUND, RESTING ON ITS REAR SECTION.
(b) If no other rocket mission is scheduled, remove the rocket launchers, after fitting the rear cone.
NOTE : For rocket launchers type F2 locknuts 4 of swaybrace screws 3 are put back to rest on
bearing points 11 (figure 22R).
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^Z^**^^ Restricted MANUAL 02
- Open the connection doors of the universal pylon initiators, or open the access doors and discon¬
nect the initiators (outboard pylons).
Check :
-
- the appearance of the rocket launcher (condition of front cone, mounting rings, quick-
disconnect fastenings, rear cone, signs of blows or impacts, etc.),
- the condition of the tubes (cracks, traces of corrosion, metal pick-up, deposits of waste
matter).
Restore the nose cone to operating condition (see figure 22V).
-
- Remove the retaining cone 12 (in case of heat protection).
- Remove the remains of the protecting cone 1 1 , if one was fitted to the launcher.
- Remove the nose cone 3.
- Remove the heat protection diaphragm 7.
- Reset the rocket launcher pulse distributor to zero. To do so, carry out the operations described
under «ZERO RESETTING OF TYPE 155ND ROCKET LAUNCHER PULSE DISTRIBUTOR».
AA
03-83 Restricted 6-522L
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BREGUET AVIATION^c.
fiJ^^T*!
.
MIRAGE F
Restricted MANUAL 02
(b) If no other mission with rockets is scheduled, remove the rocket launcher and forward it to the
emergency yard.
C The aircraft returns from mission with loaded rocket launchers subsequent to faulty firing
Loosen jam nuts (4) then unlock and loosen mounting lugs (3) by means of their screws.
-
With rocket launchers type F1 D
-
- On inboard wing pylons, remove pin (10) from the retaining clevis.
- On outboard wing pylons (figure 22D), pull control rod (20) to release hook retaining
pin (10) and bring the rod into low vertical position to secure it.
- Check that the safety lever is open and that the pin (with streamer) is installed.
- On the rocket connector access door (on pylon).
- Disconnect the plug from the rocket launcher receptacle and connect it to its stowage mount.
- Close the access door (on pylon).
- Remove the pin then fold down the safety lever.
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F
Restricted MANUAL 02
- Insert the hoisting pin into pylon housing (17) and rotate it a quarter turn rearward to lock it.
- Fit a hoist on either side of the pin.
Unreel the required length of cable while holding both cables taut.
- Adjust the hoisting strap under the rocket launcher and attach it.
- Stretch the hoist cables so as to maintain the rocket launcher.
Bring the load transportation trailer straight below the carrying station.
-
Remove the safety pin from the pylon.
-
- Operate «DECLENCHEMENT - RELEASE» hex head control in direction of the arrow so as
to open the hooks.
- Remove the rocket launcher, using the hoisting device.
NOTE : Operate the hoists simultaneously so that the rocket launcher remains horizontal during
removal.
- Back off and remove the hoists and the hoisting pin (the cables must be once again reeled onto
the drums while held taut).
AB
06-81 Restricted 6-524
AVIONS MARCEL DASSAULT
BREGUET
/LJ^T\l
AVIATION^oP3^-^^
MIRAGE F
Restricted MANUAL 02
1 - SCOPE
This section details the procedure for resetting the type 155ND rocket launcher pulse distributor
to zero.
2- EQUIPMENT REQUIRED
3- SAFETY PRECAUTIONS
4- PRELIMINARY STEPS
- On the rocket launcher, check that the ground safety lever (7) is in the open position and that
the safety pin (6) is in place. Remove the rear cone (quick-release fasteners).
- Make the following connections to the test set :
lead W2
- connector S2 to connector P2 of the test set
- power connectors to a 28 V DC power source
lead W1
- double coaxial connectors S1 to the rocket launcher firing frame connectors in accordance
with their engraved markings
the ground connector of the rocket launcher structure
-
connector S2 to connector P1 of the test set.
-
- Establish a telephone link between the operator in the cockpit and the operator on the ground.
- Fit the ground firing interlock shunt to the firing authorization connector (LH U/C bay).
- Supply the aircraft with electrical power.
5- PROCEDURE
CAUTION :
THE FOLLOWING PRECAUTIONS ARE TO BE OBSERVED THROUGHOUT THE
OPERATION.
1 - NEVER HOLD THE FIRING BUTTON PRESSED FOR MORE THAN TWO SECONDS.
2 - PULSES CAN BE SENT AT 15-SECOND INTERVALS DURING TWO TO THREE MI
NUTES.
3 - AFTER COMPLETING EACH TEST SEQUENCE, ALLOW 20 MINUTES TO ELAPSE
BEFORE STARTING THE NEXT TEST SEQUENCE.
4 - AFTER EACH TEST SEQUENCE, SWITCH OFF THE DISTRIBUTOR.
AB
07-79 Restricted 6-525
AVIONS MARCEL DASSAULTJ
- On test set
Check that switch (1 ) is «off» and that «SELECTION» indicator light (2) is out.
-
-Set selector (3) to «CIRCUIT» and power switch (4) to «MARCHE» (on). Corresponding
indicator light (5) will come on.
- In cockpit
On armament control panel
- Engage «RP» selector button.
On bombing control panel
- Set «RP 1.2.1 + 2» selector to the position corresponding to the stations to be checked.
- Set «RP-SINGLE-SALVO» selector to «SALVO».
On LH console
-Release and remove the safety pin and the protective casing from armament master switch.
- Raise the guard and throw the armament master switch to «TEST».
- Operate the bomb-rocket -missile button on control stick handgrip and check that the indi¬
cator lights remain off.
- On the rocket launcher, release and remove safety pin (6) and lower lever (7).
- Operate the BRM button on control stick handgrip and check that the eighteen indicator lights
on the test set come on successively in the correct sequence.
As soon as the eighteenth indicator light comes on, release the BRM button.
- Turn off test set power switch (4).
6- FINAL STEPS
- Raise the safety lever of the rocket launcher, fit the streamer-equipped safety pin.
- Set the master armament switch to «off» position, with guard down. Fit the protective casing
and the safety pin.
- Cancel the rocket selection by pressing the button a second time.
- Switch off the power supply to the aircraft and to the rocket launcher.
- Disconnect all leads from the test set and from the rocket launcher.
- Remove the ground firing shunt.
- Load the rocket launcher (see «PREPARATION FOR MISSION WITH ROCKETS»).
AE
06-81 Restricted 6-527
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BREGUET AVIATION ^^ ^^ _ .........
Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed when the aircraft returns from a mission
with bombs, as well as the operations relative to bomb removal.
2- EQUIPMENT REQUIRED
A Special tools
3- SAFETY MEASURES
A Bombs released
- Ensure that the operations required upon return from mission with bombs have been carried
out and that release took place normally.
On inboard wing or fuselage multipurpose pylons :
- open the initiator connecting door,
-remove the initiators (refer to «INSTALLATION AND REMOVAL OF INITIATORS»),
- for each pylon, check that both initiators have operated normally,
- check that the mounting lugs, screws, etc., are in good condition,
- manually actuate each ejector several times.
On outboard wing pylons or on four-bomb pylon :
- open the initiator access doors,
- disconnect the connecting plugs and remove the initiators (refer to «INSTALLATION AND
REMOVAL OF INITIATORS»),
- for each pylon, check that both initiators have operated normally,
- check that the mounting lugs, screws, etc., are in good condition,
- manually actuate each ejector several times.
On the four-bomb pylon, repeat these operations for each store carrying station.
AD
06-81 Restricted 6-531
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//^^-"rAi
^
MIRAGE
.........
F
Restricted MANUAL 02
(1) If bombs have been intentionally not released (mission canceled or interrupted) and another
mission is planned :
- check the correct tightening of swaybraces, the proper condition of the pylon or four-bomb
pylon, fuzing unit tripping devices, etc,
- check the condition of arming fuzes, correct routing of fuzing unit wires, etc.
(2) If bombs have not been released due to a failure of the release circuits :
- Remove the rings of the fuzing unit wires from their corresponding tripping devices on the pylon.
- Loosen the bomb fin pad jam nut and raise the pad by turning the base nut.
- Unlock and loosen the swaybraces.
Bring the platform of the elevator trolley to bear under the store.
-
Remove the safety pin.
-
- Turn the «DECLENCHEMENT - RELEASE» hex head control in the direction of the arrow to
open the hooks.
- Release and remove the bomb.
- Close the initiator connection door.
- Remove the rings (16) of the fuzing unit wires from their corresponding tripping devices on the
pylon.
- Place the hoisting pin on the pylon and lock by 1/4 turns.
- Unlock and loosen the swaybraces.
AC
04-82 Restricted 6-532
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Restricted MANUAL 02
CAUTION :
For 250 kg and 400 kg retarded bombs, proceed as follows to secure the combined rack winder
(figure 23).
- 250 kg bomb :
. fit a handling tool between the lower part of the pylon and the top of winder (19), compress
the winder head and hold it,
. tighten lock screw (21 ) on the winder head (16 mm A/F wrench),
- 400 kg bomb :
. fit a handling tool between the lower part of the pylon and the top of shim (20) of winder
(19), compress the shim and the winder and hold them,
. hand tighten the assembly,
. remove the handling tool.
NOTE : The hoists are simultaneously maneuvered so as to keep the store vertical during handling.
(e) Preparation
- Release and remove the hoists and the hoisting pin ; cables are to be rewound on the drums
while maintaining then taut.
- Close the initiator connection door.
The bomb is removed by elevator trolley. Procedure is the same as that described in the preced¬
ing paragraph ; however the hooks are opened by turning the hex head control marked «RELEASE».
The removal of each bomb is performed in a manner identical to that for stores under other
pylons ; the hooks are opened by turning the hex head control marked «DEVERROUILLAGE -
RELEASE».
AC
04-82 Restricted 6-533
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Restricted MANUAL 02
When the aircraft returns from the last mission of the day, replace the pylon ejectors (or the
four-bomb pylon ejectors) used for one or several launchings.
A Removal of ejector from four-bomb pylon CLB4 (figure 53)
(1 ) Release the six locks (1 ) of fairing (2) corresponding to the ejector to be removed and place the
fairing in the raised position.
(3) From inside the ejector holder, unscrew and remove both lower attachment screws (8) (10 mm
A/F hex socket), and recover nuts (9).
(4) Unscrew both upper attachment screws (10) (14 mm A/F hex head), hold the ejector, remove
screws (10), recover washers (1 1 ) then remove the ejector.
(5) Separate the ejector from support plate (12) after unscrewing and removing the three attach¬
ment screws.
B Installation of ejector
CAUTION :
DURING INSTALLATION OF THE EJECTOR, THE HOOKS OF THE EJECTOR LINKAGE
MUST MANDATORILY BE OPEN ; THE CONTROL BUTTON OF THE TRANSFER UNIT IS
THUS IN THE DOWN POSITION.
(1) Fit the ejector with its two fusing unit tripping devices (6) and (7) (if necessary, refer to the
individual documentation for the pylon).
(3) Position the fairing support plate on the outer face of the ejector with the smaller arm of the
«V» against that face.
(4) Engage and screw up the three attachment screws (1 3) of the support.
(6) Connect up the power supplies of fusing unit tripping devices (6) and (7).
(8) Hold the ejector in position and insert upper attachment screws (10) fitted with washers (11).
(9) Engage each screw in threaded bush (14) and screw up by a few turns (14 mm A/F hex head).
(10) From inside the structure of the ejector holder, fit each lower screw (8) into plain bush (15) and
through the ejector.
Fit a nut (9) onto each screw.
(1 1 ) Torque the four attachment screws to 5 m.daN (37.16 Ib.ft).
AA
06-81 Restricted 6-533H
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
1 - SCOPE
To describe the operations to be performed on return from bomb training mission, as well as the
adapter unloading procedure.
2- EQUIPMENT REQUIRED
A - Special tools
- Alkan tool kit Y 801 P001 A for pylon preparation
- Alkan handling wires 79400-02 (qty : 2)
- Alkan handling wire 79400-01
- Alkan special wrench 80900-620
- Alkan multipurpose wrench 80900-180
B Ground support equipment
- Ammunition transport and distribution trailer
- «DANGER» warning board
- Protective casing MS 1430 for armament master switch
- Fusing unit rings (qty : 3)
C Accessories
3- SAFETY MEASURES
TAKE ALL MEASURES RELATIVE TO LOADED OR ARMED AIRCRAFT (see 02-0).
4- FINAL STEPS
A Bombs released
Ensure that the operations related to return from mission have been performed and that bomb
release occurred normally.
(a) On pylon
- Check for condition of skin and tightening of mounting lugs (inner screws) on adapter.
(b) On adapter
- Check adapter, ejector, pads, etc., for condition.
- Manually uncock and cock each ejector several times in succession.
- Remove the initiator mount from each ejector.
NOTE : If the next mission requires a new type of bomb, thereby a new type of ejector, proceed as
follows.
- Remove the ejector from each carrying station.
- If needed, remove the accessories related to this type of ejector.
- Install the new type of ejector with its accessories.
P65 ejector
-Front and rear pads (7) installed.
-Fin pad (8) installed (when not in use, this pad shall be set in raised position).
T65 ejector
- Front pad (7) and/or rear pad fitted.
- Safety stop (9) installed.
- Rear pad (10) (modified or not) installed.
AA
06-81 Restricted 6-536
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M ^2^^<^ Restricted MANUAL 02
(c) Recondition the adapter (see «PREPARATION FOR TRAINING MISSION WITH BOMB RACK
ADAPTER 65A», para. «HOOKING OF BOMBS»).
(1) If the bombs have intentionally not been released (mission cancelled or interrupted) and if no
other mission is scheduled :
- make sure that the ejector is tightened on the store (front and rear mounting pads (7) for P65
ejector, clamps and rear pad (10) and/or safety stop (9) for T65 ejector) for each store carrying station,
- check for perfect condition of adapter and multipurpose pylon.
(2) release was prevented by faulty operation of the bomb release circuits :
If bomb
remove the bombs (see next paragraph),
-
- on each adapter ejector, unlock and unscrew the initiator holder complete with initiator,
-perform trouble shooting on the whole system (see «TROUBLE SHOOTING OF SYSTEM»
in 15-3).
If no other mission is scheduled, remove bombs and adapter (see next paragraphs).
5- REMOVAL OF STORES
- Make sure (on RH side) that the safety flap is open and secure it with handling wire.
- Make sure on each ejector that the safety contact is secured in rear positon by a handling wire.
- Unlock the mechanism on LH ejector, proceeding as follows :
P65 ejector
- if required, separate the ring of the fusing unit wires from the fusing unit tripping
device (21 ) of the ejector,
- raise front and rear pads (7) by actuating hex head controls (14) and (15),
-actuate hex head control (13) marked «DECLEN» (release) while a second operator retains
the bomb,
- release and remove the bomb ;
T65 ejector
- insert the screwdriver blade between the top of the lock and the base plate of the thrust
unit,
- actuate the screwdriver by a quarter turn to unlock the mechanism.
- Repeat these operations with the RH ejector.
- If a store is to be loaded under P65 ejector, remove the lower access plate from the center
carrying station then uncock the center ejector.
NOTE : Reinstall holding pins (24) of pull-away rings (23) before removing the «variable ballistics»
bombs fitted to P65 ejectors.
6- REMOVAL OF ADAPTER
AA
06-81 Restricted 6-537
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ti^à>^rVL
^
MIRAGE F
Restricted MANUAL 02
1 - PURPOSE
To describe the operations to be carried out after return from a mission with missiles 550, and also
the operations for missile removal.
2- EQUIPMENT REQUIRED
A Standard tooling
- Special 12 sided spanner MATRA 050A57. 520985 F (for non modified missile-launchers).
3- MATERIALS
-Ethyl alcohol AIR 3655
, -Kleenex type paper handkerchiefs
| -Grease AIR 4210 or 4222
4- SAFETY PRECAUTIONS
TAKE ALL RELEVANT SAFETY MEASURES RELATIVE TO ARMED OR LOADED AIR¬
CRAFT.
5- PROCEDURE
A Aircraft returns from mission after normal firing.
- Ensure that firing took place normally
- Carry out the following operations :
- unlock and open the launcher front fairing
- unlock the jettisonable connector extractor lever
- disconnect the missile/launcher jettisonable cable connector plug.
- fit a protector plug to the socket.
- close the front fairing and lock in closed position.
AA
10-84 Restricted 6-551
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BREGUET
/t^>^il
AVIATION^S53 -«<0
MIRAGE F
^S^^-^^^ Restricted MANUAL 02
(1) Check:
- missile-launcher condition (traces of dents, corrosion, burnt gases, condition of front and rear
fairing skin, guide rail and launching ramp) ;
- condition of the firing pins, jettisonable connector extractor lever and ground safety flap ;
- nitrogen pressure. For that purpose :
- open the rear fairing,
- read the value of the nitrogen pressure on the multi-range pressure gage,
- pointer in green range -» correct pressure, suitable for next flight,
-pointer in yellow range (in half range section tangent to green range) -+ admissible
pressure, suitable for next flight,
- pointer in yellow range (in half range section tangent to red range) or in red range
-*- insufficient pressure, mandatorily change the nitrogen cylinder. See paragraph 6 - REMOVAL -
INSTALLATION OF NITROGEN CYLINDER.
- Carry out :
- cleaning
of outer assembly
-
of firing pins,
-
- greasing of the rail.
(2) If no further mission is scheduled, remove the missile-launcher (see REMOVAL-INSTALLATION
OF A MISSILE-LAUNCHER operations).
IMPORTANT NOTE :
IF AIRCRAFT HAS TO FLY WITH MISSILE LAUNCHERS ONLY, THEY MUST BE FITTED
WITH NITROGEN CYLINDERS.
B Aircraft returns from mission with missiles intentionally not fired.
(1 ) If a further mission is scheduled :
remove the irdome cover ;
-
clean the irdome with denatured ethyl alcohol and Kleenex type paper ;
-
- refit the irdome cover ;
- remove the proximity fuse guard ;
- clean the proximity fuse windows with repeated jets of ethyl alcohol ;
- refit the proximity fuse guard ;
- check that the missile-launcher and missile are in perfect condition (absence of dents, corro¬
sion, condition of missile-launcher and missile skin, condition of missile control surfaces and stabilizer
fins) ;
check the nitrogen pressure (see paragraph above) ;
-
check that the missile is connected to the missile-launcher connector ;
-
check that the extractor lever is correctly locked onto missile receptacle.
-
(2) If no further mission is scheduled, remove the missile (see paragraph 7) and missile-launcher
(see REMOVAL - INSTALLATION OF A MISSILE-LAUNCHER operations in 15-5).
IMPORTANT NOTE :
IF AIRCRAFT HAS TO FLY WITH MISSILE-LAUNCHERS ONLY, THEY MUST BE FITTED
WITH NITROGEN CYLINDERS.
C Aircraft returns from mission with one (or two) missile(s) after a firing anomaly
Two cases may be considered for missile launching system failure :
rocket motor not ignited,
-
rocket motor ignited, but insufficient thrust.
-
NOTE : The rocket motor ignition can be checked visually by the absence or presence of the sealing
disc ring located at the nozzle outlet.
- If the sealing disc is present
- Remove the missile.
- Send the missile to the specialized workshop (comply with the instructions given in the missile
technical handbook).
- Trouble shoot the system (see 15-5).
If the sealing disc is absent
In this instance, the launcher switch has been actuated and the missile/missile-launcher connec¬
tion has been broken.
- Install as soon as possible the proximity fuse window cover and the irdome cover.
- On the missile-launcher :
- raise the «SECURITE M.A.F. - SAFETY LEVER» lever
- fit the safety pin
- fit the ground safety pin.
- Remove the missile.
CAUTION :
WTTËNJ REMOVING MISSILE, ALL PRECAUTIONS MUST BE TAKEN TO AVOID BUMPING
OR DROPPING IT (RISK OF RELEASING THE ARMAMENT SYSTEM DUE TO AN ACCE¬
LERATION IN EXCESS OF 13g).
AA
08-82 Restricted 6-552
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BREGUET AVIATION. _ _ _
MIRAGE F
Restricted MANUAL 02
CAUTION :
- BEFORE UNLOCKING CHECK WHICH WAY THE NUT TURNS (IT MAY BE CLOCKWISE
OR ANTICLOCKWISE ACCORDING TO WHETHER THE OPERATOR WORKS FROM THE
RIGHT OR LEFT HAND SIDE OF THE MISSILE-LAUNCHER WHEN LOOKED AT IN THE
DIRECTION OF FLIGHT).
-THE OPERATOR SHOULD TURN NO FURTHER IF THE SLIGHTEST RESISTANCE IS
FELT. UNLOCKING IS INDICATED BY TELL-TALE STUDS (8) COMING OUT.
- THE ABOVE INSTRUCTIONS MUST BE STRICTLY ADHERED TO.
- bend back the rear locking device hook by means of hexagonal head pin (4). This is done by
| pressing the wrench and turning it half a turn anticlockwise.
- remove the cylinder from the rear, in order to disengage the head of the cylinder from the
front fixing device.
- raise cylinder head pressurisation lever (5) (closed position «F»).
-disconnect quick -disconnect coupling (6) from the cylinder head, by means of control (7).
- carefully release and remove the cylinder.
If the missile-launcher is to be removed, do not re-install the cylinder, close rear fairing (1) and
lock it.
(b)Installation of cylinder :
unlock rear fairing (1 ) and open it outwards
-
- carefully remove quick-disconnect coupling (6)
- insert the cylinder into its housing
- connect coupling (6) to the nitrogen cylinder
- lower pressurization lever (6), the lever flap should be in contact with the coupling.
- push the cylinder home in order to engage it with the front fixing device.
- lock the front fixing device by turning screw (2), in the direction of the arrow «BLOCAGE
BOUTEILLE - GAS BOTTLE LOCK». Finally studs (8) should retract.
CAUTION :
SEE INSTRUCTIONS IN REMOVAL PARAGRAPH.
- drop down the rear locking hook by turning pin (4). This is done by pressing the wrench and
turning it half a turn clockwise.
- close rear fairing (1 ) and lock it.
AB
07-79 Restricted 6-553
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MIRAGE F
Restricted MANUAL 02
Manomètre
Pressure Sauge
Vert J A_ Jaune
Green Yellow
OCAGE BOUTEILLE
6- REMOVAL OF MISSILE
Unlock and open the front fairing of the missile-launcher.
-
Disconnect the missile/missile-launcher connecting cable.
-
- Fit a protector plug :
- to the cable connector
- to the missile-launcher fixed receptacle.
- Unlock the extractor lever of the jettisonable connector.
- Prepare the transportation trailer and the elevator trolley.
- Position the elevator trolley under the missile to be removed.
- Attach the hoisting harnesses to the missile (the first harness being routed behind the connecting
belt) and tighten.
Two operators are necessary for this operation, and a third one for preparing the elevator trolley.
-Turn the «APPUIS LATERAUX - SNUBBERS» control in the «DEBLOCAGE - UNLOCK»
direction.
- Slide the missile backwards until the missile hooking fittings are free from the missile-launcher
rail.
- Remove the missile and place it on the transportation trailer (see missile utilisation manual).
- Check that safety pins are fitted to the screws of the missile connecting belt.
- Fit a protector shunt to the missile firing studs.
- Secure the missile connecting cable (rubber piece in both studs).
AA
10-84 Restricted 6-555
AVIONS MARCEL DASSAULT
BREGUET AVIATION,,
JL^^T^. MIRAGE F
Restricted MANUAL 02
1 - SCOPE
This sheet describes the operations to be performed when the aircraft returns from a mission with
air-to-air gun firing practice target, as well as the operations relative to target and container removal.
2- EQUIPMENT REQUIRED
A Special tools
3- SAFETY MEASURES
Ensure that the operations relative to a return from mission with practice target have been carried
out and that release took place normally.
AB
03-85 Restricted 6-591
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Restricted MANUAL 02
REMARK : The release unit pyrotechnical unit should be removed and cleaned after six jettisonings
and, in any case, every day it is used.
- install new initiators in towing stub front ejector and install a new target S90-B. Refer
to the operations described in sheet «PREPARATION FOR MISSION WITH PRACTICE TARGET».
AB
09-78 Restricted 6-592
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Restricted MANUAL 02
(1 ) If the mission has been cancelled or interrupted and if a further mission is anticipated
- Check mounting lugs for tightening, towing stub and release unit for perfect condition, etc.
If no further mission is anticipated, remove the target and the container (see para. 5).
(2) If jettisoning did not take place due to a failure of towing or hanging control circuits.
AB
09-78 Restricted 6-593
AVIONS MARCEL DASSAULT lLJ>~!Z^y^ MIRAGE F
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SECTION 7
ENGINE STARTING
TABLE OF CONTENTS
Page
7-0 GENERAL
AA
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MANUAL 02no
1 - SCOPE
A - This sheet provides the particular instructions for use of the turbostarter in order to per¬
form the following operations:
-engine ventilation,
-engine starting.
2 - SAFETY MEASURES
WARNING:
BEFORE DEPRESSING THE START BUTTON, MAKE SURE THAT ENGINE ROTATION
SPEED IS NIL (N -«*- 0).
HOWEVER, IF SAFETY DICTATES (FIRE INSIDE ENGINE FOR INSTANCE OR OPERA¬
TIONAL REASONS), IMMEDIATELY PERFORM STARTING ONCE N < 1000 rpm
(12%) REGARDLESS OF THE NUMBER OF PREVIOUS STARTS AND THE TIMES IN¬
VOLVED.
A - The start button is to be positively actuated for approximately 1 second, NEVER DE¬
PRESS IT FOR MORE THAN 2 SECONDS.
B - If the turbostarter operates for more than 25 seconds (audio check) or in the case of any
failure requiring turbostarter stopping, switch off the power supply using the start circuit
breaker or battery switch.
C - If the turbostarter is not switched off by the phonic wheel sensor upon engine starting, it
is to be manually shut down before the engine rotation speed reaches 2450 rpm (29%) by
moving the throttle lever to the "stop" position and by tripping the start circuit breaker.
D - When, due to any discrepancy, the turbostarter operates for at least 30 seconds, remove
the engine and send it to the 2nd line workshop.
3 - GENERAL
A - The approved adjustment for the altitude starting bypass valve is:
-H < 6500 ft (2000 m): arrow on "N" position,
-H > 6500 ft (2000 m): arrow on "A" position.
B - Any actuation of the start button must be considered as a start.
C - Audio check of the turbostarter ignition is performed by listening to the gas generator
typical whistling. If the turbostarter fails to start, the ground crew must immediately inform the
pilot who has to make a new attempt. The pilot can be informed of turbostarter complete stop
when no longer hearing the interference in his headset.
AC
06-87 Restricted 7-001
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
4 - OPERATING CONDITIONS
A - A start is considered as successful when the engine N > 1300 rpm (15.5%).
CAUTION:
HOWEVER, FOUR ATTEMPTS ARE ALLOWED FOR THE FIRST START OF THE DAY.
C - After a second false start (restart attempted without success), wait for at least 20 seconds
prior to attempting the third start so that the gas generator chamber is cleared.
CAUTION:
EXCEPT THE FIRST START OF THE DAY, ANY RESTART NOT JUSTIFIED BY ABNOR¬
MAL USE OF THE EQUIPMENT (TAILWIND START, LOW BATTERY CHARGE, ETC.)
MUST BE RECORDED IN THE AIRCRAFT DOCUMENTATION FOR TROUBLESHOOT¬
ING PURPOSES.
Turbostarter
RPM obtained New attempt
operation
E - After three consecutive start attempts, whether successful or not, the starting electric mo¬
tor must be cooled down.
AB
09-85 Restricted 7-002
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^ ^-^ Restricted MANUAL 02
1 - SCOPE
This sheet provides the various operations to be performed prior to engine starting or ven¬
tilation.
2- EQUIPMENT REQUIRED
3 - SAFETY MEASURES
WARNING:
TAKE THE SAFETY MEASURES RELATIVE TO RUN-UP (SEE 02-0).
4 - PROCEDURE
B - Head the aircraft into the wind. If impossible, use the starting paddle.
C - Carry out general rapid inspection of the aircraft ; especially make sure that:
-air intakes are unobstructed,
-DOORS 24-03i AND 24-09i ARE CLOSED,
-door and airbrake safety switches are in ground position,
-parking brake is applied,
-wheel chocks are installed.
D - Make sure that fire fighting equipment is close at hand and ready to function.
AA
02-88 Restricted 7-101
AVIONS MARCEL DASSAULT jU^-iiTVL
BREGUET AVIATION,
MIRAGE F
Restricted MANUAL 02
ENGINE STARTING
1 - PURPOSE
This sheet provides the operations to be performed and instructions to be complied with when
starting the engine.
2- INSTRUCTIONS
A Comply with :
- INSTRUCTIONS FOR USE OF TURBO-STARTER (SEE 02-7).
- If needed, INSTRUCTIONS TO BE COMPLIED WITH IN THE CASE OF ENGINE FIRE (SEE
02-0).
B- ANY RUN-UP FOLLOWING ANOTHER RUN-UP WITHIN LESS THAN 30 MINUTES SHALL
MANDATORILY BEGIN AT 7000 RPM (83%) FOR ONE MINUTE SO AS TO VENTILATE AND
COOL THE ENGINE CHAMBER.
Certain vibration sensitive equipment (gyro systems) should be put into operation so as to avoid
indents on bearing balls and mechanical stop hammering.
Equipment to be operated :
AF
02-77 Restricted 7-102
AVIONS MARCEL DASSAULT J
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MANUAL no
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3 - ENGINE STARTING
The operations below follow the operations described in sheet "PREPARATION FOR EN¬
GINE STARTING OR VENTILATION" (see 02-7).
A - Preliminary steps
(5) Set "LP MAIN COCK" switch to "on" (guard down), then set "LP PUMP" switches to
"on" within 1 5 seconds.
B - Starting
(1) Simultaneously :
-press the start button for 1 second approx. - NEVER EXCEED 2 SECONDS - and start
the stopwatch.
(2) Observe the RPM indicator. Between 300 rpm (3.5%) and 600 rpm (7%), bring the throt¬
tle lever to :
-"idle" in the case of a hot engine start,
-between "idle" and "full power" in the case of a cold engine start ; then MANDATO¬
RILY place the throttle lever back to "idle" as soon as engine speed reaches 2500 rpm
(29.5%).
(3) While watching the RPM and JPT indicators, make sure the engine speed increases nor¬
mally. If starting is normal (600 °C < JPT < 650 °C), engine acceleration should be smooth
and N should be at least 2000 rpm (24 %) after about 1 5 seconds.
The "OIL" light should remain on when N < 2000 rpm (24 %) ; otherwise, replace the oil
pressure switch (see 06-5), and
The "BOV" light should remain out when : N > 2200 rpm (26.2 %).
(Engine modification No. 303 or 338 or
357 incorporated)
N = 2900 ± 1 00 rpm (34.5 % ± 1 .2 %)
(Engine modification No. 303 not
incorporated) ;
otherwise, shut down the engine.
(a) the engine speed does not exceed 1300 rpm (15.5 %),
(b) there is no JPT indication,
AE
12-87 Restricted 7-103
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MANUAL no
02
(c) the jet pipe temperature reaches 900°C or if it exceeds 850°C for more than 3 seconds.
If the jet pipe temperature peak systematically exceeds 850°C and is less than 900°C for
less than 3 seconds, perform trouble shooting.
If the jet pipe temperature peak exceeds 900°C and is less than 950°C for less than 3 sec¬
onds:
-perform trouble shooting,
-check the turbine visually, through the inside of the exhaust duct,
-report the trouble in the engine logbook so as to have the turbine blades checked during
the next periodic inspection.
If the jet pipe temperature peak exceeds 850°C for more than 3 seconds or if it exceeds
950°C, remove the engine and send it to second line maintenance;
(d) the engine "chatters" without accelerating
C - False starts
(1 ) Should engine shutdown be necessary during the starting sequence:
(a) bring the trottle lever to "stop",
(b) release "START" circuit breaker.
As soon as the engine stops:
(c) set "LP PUMP" switch to "off" position,
(d) set "LP MAIN COCK" switch to "off" position.
CAUTION:
IN CASE OF DANGER ONLY, CLOSE THE LP MAIN COCK AS SOON AS THE THROT¬
TLE LEVER IS RETURNED TO "STOP".
(2) If a start performed after a false start resulting in fuel accumulation in the exhaust duct,
move the trottle lever so as to obtain 7500 rpm (89.5%) as soon as engine operation is self-
sustained (N £ 2500 rpm (30%)). This procedure enables the trapped fuel to be evacuated
from the exhaust duct and nozzle flaps.
D - Idle RPM
(1) The idle RPM is 2900 ± 100 rpm (34.5 ± 1.2%). In some cases (e.g. on a cold engine),
the rotation speed may be less than the normal speed or oscillate between 2600 and 3200 rpm
(31 and 38%), even through the trottle lever is at idle. This phenomenon should disappear
when the engine temperature is stabilized.
(2) Check the following lights: "OIL", "BOV", "HYD.1", "HYD.2" ... out.
CAUTION:
AD
1 2 - 87 Restricted 7- 1 03 M
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^Zê^*^^ Restricted MANUAL 02
WARNING :
ANY OMISSION OR DELAY CAUSES ACCUMULATION OF FUEL WHICH MAY IGNITE AND
A FIRE IS LIKELY TO BREAK OUT.
AB
06-85 Restricted 7-1 03R
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Restricted MANUAL 02
4- SUMMARY TABLE
Throttle lever
to «STOP»
«BATT» switch
to «ON»
«IGN-VENT»
switch to «IGN»
(plug P orS)
Invert the plug
(selection)
«LP MAIN COCK»
switch to «on» then;
within 1 5 seconds :
«LP PUMP»
switch to «on» «LP»-«L/HLP»
«R/H LP» -
«EMERG.
REGUL» lights
out
«OIL» light on
«BOV» light on Engine modification
No. 303 or 338 or
357 incorporated
«BOV» light on Engine modification
or out No. 303 not incorpo¬
rated
Stopwatch at 0
AE
07-86 Restricted 7-104
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
AB
12-87 Restricted 7-104M
AVIONS MARCEL DASSAULT ti^^^Tsl MIRAGE F
BREGUET AVIATION^jL _^^ - . .«a muai no
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ENGINE SHUT-DOWN
1 - SCOPE
This sheet provides the operations required for engine shut-down and specially for checking the
run-down time.
2- INSTRUCTIONS
C- AFTER ENGINE OPERATION AT A SPEED GREATER THAN 7000 RPM (83.5 %), IT IS
MANDATORY NOT TO STOP THE ENGINE IMMEDIATELY, BUT TO RUN IT AT7000 RPM (83.5%)
FOR AT LEAST ONE MINUTE SO AS TO VENTILATE AND COOL THE ENGINE CHAMBER.
3- ENGINE SHUT-DOWN
A- Stabilize the engine still running, at «Idle» (2900 ± 100 RPM, (34.5 % ± 1), engine temperature
stabilized).
B Override the idle stop and bring throttle lever to «stop» (in abutment), simultaneously start
the stopwatch.
Check that the «OIL» light comes on when N < 2000 rpm (24 %).
C Watch the drain outlet and ensure that the fuel flows normally.
D At the «signal» given by the mechanic placed near the jet pipe, stop the stopwatch (the «signal»
indicates the time when the turbine wheel stops). Wait 15 seconds approx. after bringing throttle lever
to «stop», then move to the jet pipe.
E After complete rotor stop, set «LP PUMP» switches to «off».
F - Set «LP MAIN COCK» switch to «closed». Allow at least 5 seconds to elapse (cock closing time).
A Check the engine run-down time and enter it in the corresponding aircraft form. It should be
greater than 25 seconds, with the hydraulic systems under pressure.
B - As each aircraft (airframe equipment + engine) is characterized by a proper and practically cons¬
tant (to a few seconds) run-down time, this check will be a comparison in relation to previous engine
stops.
NOTE : The influence of the wind (head or tail wind) shall be taken into account because it can
appreciably modify the run-down time.
C Should there be abnormal change of run-down time between two consecutive engine shut-downs,
refer to manual 06-5.
AD
01-86 Restricted 7-105
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MIRAGE F
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5- SUMMARY TABLE
If necessary, apply
oil recovery ins¬
tructions
Stopwatch at 0
Throttle lever )
to «stop» N. [
Stopwatch )
to «OFF»
AD
01-86 Restricted 7-106
AVIONS MARCEL DASSAULT /L^>-^rU MIRAGE F
BREGUET AVIATION ^y ^-^ - »,am..a. nn
^^ Restricted MANUAL 02
DRY VENTILATION
1 - SCOPE
This sheet specifies the operations to be carried out for a dry ventilation :
- if there is accidental accumulation of fuel inside the engine nozzle,
- after an aircraft grounding period which requires internal «ventilation» of air intake ducts and
engine,
- for each check relative to turbo-starter operation,
- after each engine installation in the aircraft,
- after a wet ventilation and before starting.
2- SAFETY MEASURES
3- PRELIMINARY STEPS
The operations below follow the operations stated in sheet «PREPARATION FOR ENGINE
STARTING OR VENTILATION» (see 02-7).
4- PROCEDURE
A Ensure that the throttle lever is in «stop» position and the inflight relight control in the «off»
position.
D Set «LP MAIN COCK» switch to «on» (guard down) then set «LP PUMP» switches to «on» within
1 5 seconds.
E - Check that «LP», «L/H LP», «R/H LP» and «EMERG. REGUL» lights are out.
F - Depress the start button for 1 second approx. - NEVER EXCEED 2 SECONDS - and start the
chronometer.
G Watch the RPM indicator and ensure that the engine runs normally. DO NOT MOVE THE
THROTTLE LEVER FROM STOP POSITION.
H Record the max. rotation speed and stop the chronometer upon turbo-starter cut-out. The «peak»
speed should be between 1300 and 1800 rpm (15.5 and 21.4 %).
Check the turbo-starter operating time (between 15 and 25 seconds).
K Set «LP MAIN COCK» switch to «off». Allow at least 5 seconds to elapse (cock closing time).
AD
12-87 Restricted 7-107
AVIONS MARCEL DASSAULT) MIRAGE F
BREGUET AVIATION ^SSO
Restricted MANUAL 02
5- SUMMARY TABLE
Throttle lever to
. «STOP»
Inflight relight
control to «off»
«BATT» switch
to «ON»
«IGN-VENT»
switch to «VENT»
«LP MAIN COCK»
switch to «on»
then, within
15 seconds,
«LP PUMP» «LP» -«L/H
switch to «on» LP»
«R/H LP»
«EMERG.
REGUL»
lights out
Stopwatch at 0
>
«LP PUMP»
switch to «off »
«IGN-VENT»
switch to «IGN»
(plug P or S)
«BATT» switch to
«OFF»
AD
06-85 Restricted 7-108
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
SECTION 8
TABLE OF CONTENTS
Page
8-0 OPERATION CHECK FLIGHTS
AC
12-77 Restricted 8-1
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^IC^^^-^o
MIRAGE
....,,..,
F
no
Restricted MANUAL 02
1 - GENERAL
Among other maintenance and repair operations,' the aircraft are submitted to operation check
flights, in order to check :
- the qualities of the equipment
- the quality of the maintenance operations previously performed on the equipments.
2- CIRCUMSTANCES
A Systematical flights
- After :
B - Optional flights
AA
11-76 Restricted 8-001
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Restricted MANUAL 02
POST-INSPECTION RUN-UP
1 - PRESENTATION
MIRAGE F1 No.
ENGINE No.
AIRFRAME HOURS
ENGINE HOURS
NUMBER OF LANDINGS
DATE
2- GENERAL
For the entire duration of the run-up, check the various systems for leaks and especially aircraft-
to-engine connections :
- «dry engine» supply pipe,
- «A/B» supply pipe, including sleeve couplings,
- pressurization of fuel tanks,
- pressurization of air conditioning system.
3- PRELIMINARY STEPS
A In addition to preparation for engine starting or ventilation (see 02-7), prepare the aircraft in order
to check :
- fuel pressurization system during run-up (see 06-2),
- A/C power supply system during run-up (see 08-1 ),
| - peak stress on first engine rotor stage blades (depending on frequency of inspection) (see 06-5).
B Disconnect the plug of a main U/C telescopic strut switch and short the terminals E.F.
AA
12-80 Restricted 8-101
AVIONS MARCEL DASSAULT J MIRAGE F
BREGUET AVIATION. ^r3
Restricted MANUAL 02
4- BEFORE STARTING
- Record the indications shown on fuel gauges and fuel remaining indicator.
- During runup, record these parameters when each warning light on fuel transfer indicator comes
on.
Fuel gauges
Fuel remaining
Sequence Feeder tanks Fuselage tanks Remarks
indicator
LH RH LH RH
Start
lu lh
LH RH
m
LU LH
[3] RH
0 LH
[4] RH
LU LH
LU RH
FUEL
Stop
5- PROCEDURE
- N max. :
- Turbostarter operating time :
- JPT max. :
- Acceleration time from 0 to 2000 rpm (0 to 24%)
- N at which «OIL» light goes out :
- N at which «BOV» light goes out :
- N for alternator cutting-in : alt. 1 : alt. 2
AD
06-85 Restricted 8-102
AVIONS MARCEL DfeSSMll
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At idle
- Idle rating :
- Inverter resetting - «EMG-0^» light out :
- Checking hydraulic pressures :
- Extinction of lights : «HYDR. 1» : «HYDR. 2» :
«servo 1» : «servo 2» :
«ANC» : «Em.B» :
C Checking the peak stress on first engine rotor stage blades (See 06-5)
- Max. stress :
- Corresponding N :
-Deceleration time :
- Acceleration time :
- Full power dry :
N : JPT :
- Checking the accelerations
N =4000 rpm (47.5%)
N = 5000 rpm (59.5%)
N = 6000 rpm (71%)
N =7000 rpm (83%)
-Idle
N : JPT :
AB indicating
Injection («INJ» light) : Operation («ON» light) :
- Min. AB
N : JPT
- Max. AB
N: JPT
- AB cutout
«AB-ON» light out
AD
06-85 Restricted 8-103
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MIRAGE F
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(4) Arthur :
- «AUTO» :
-«HIGH» :
-«LOW» :
(5) Slats-flaps :
-Half-flaps Indicator
- All down : Indicator
AF
09-85 Restricted 8-104
AVIONS MARCEL DASSAULT
MIRAGE F
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Restricted MANUAL 02
(9) Flying aids integrated test (do not perform other checks during this test):
(2) Check that warm air does not come from pre-cooling air intake scoop.
INVERTED-FLIGHT
ACCUMULATOR WING/FUSELAGE TANKS FEEDER TANKS
PYLON TANKS
AG
11-87 Restricted 8-105
AVIONS MARCEL DASSAULT
BREGUET
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AVIATION^c^^^-^^O
MIRAGE F
^Z2=£*^^^ Restricted MANUAL 02
6- FINAL STEPS
B Connect the mobile connector of the telescopic strut switch and ensure, on U/C configuration
indicator, that the corresponding warning light is on.
CAUTION :
ENTER INFORMATION IN THE AIRCRAFT FORM FOR THE PILOT WHO HAS TO PER¬
FORM THE FIRST FLIGHT FOLLOWING RUN-UP SO THAT HE PERFORMS THE WEEKLY
TEST OF THE EMERGENCY REGULATION SYSTEM.
AB
09-85 Restricted 8-106
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
1 -GENERAL
DATE
MIRAGE F1 aircraft No.
Engine No.
Airframe hours
Engine hours (dry, afterburner)
Number of landings
WEATHER REPORT
Ground temperature
Tropopause (temp., H)
Takeoff time
Landing time
Dry operating hours
AB operating hours
Number of AB ignitions
Engine shutdown time
2 -BEFORE STARTING
- Exterior inspection
Entering cockpit and strapping-in
I
- As per Flight Manual
- Cabin checks
3 -STARTING
- As per Flight Manual
(3) «Ol L» indicator flight must remain on until N = 2000 rpm (24%)
is reached
AB
06-83 Restricted 8-201
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
4 - AFTER STARTING
-Normal checks as per Flight Manual.
-Record:
A - Hydraulic pressures
-"SERVO" system 1
-"SERVO" system 2
-Ancillaries ("ANC")
-Emergency brakes
B - Testing of combat high-lift devices
-Slat/flap switch to "NORMAL"
-Combat flap control lever out
-Check : half flaps out - full slats out
-"cbt.F" light steadily illuminated
-Extend all the flaps in manual mode: "cbt.F" light flashes
-Retract the combat flap control lever : "cbt.F" light goes out
-Set the slat/flap switch to "EMG.RETR" and check for:
-slats and flaps in
-"SI?" failure warning light illumination
-Reset the slat/flap switch to "NORMAL".
-"SI?" failure warning light goes out ; flaps extend
C - Testing of auxiliary servo-control barrel 2
-Connect the autopilot (green "AP" light on)
-Tilt "STICK UNCOUPLE" switch
-Check for:
-illumination of red "AP" light on failure warning panel
-sounding of warning horn
-flashing of amber "AP" light
-Actuate the control stick, which should move freely
-Reset "STICK UNCOUPLE" switch to "normal" position
-Press the autopilot disengagement lever
-Make sure that the lights go out
-Reset the trim actuators to neutral
D - Checking of shock cones
-In manual mode, extend and partially retract the shock cones
-In "AUTO" mode, check for complete retraction
E - Carry out built-in tests
AD
09-87 Restricted 8-202
AVIONS MARCEL DASSAULT/ \^-"-" /Vil IXMVJC. I
BREGUET AVIATION^o. _^^ - ...,... M
^>_^ -"~-*_ Restricted MANUAL 02
5- TAXIING
Normal checks as per «Flight Manual»
Record :
- Low sensitivity
- High sensitivity
(4) With steering control OFF :
7- AFTER LINE-UP
(1) Heading check :
- Standby compass
- Spherical indicator
- Navigation indicator
- Map display unit
(2) Fuel check (with throttle open) : fuel transfer indicator OUT
(3) Engine checks
AF 0 ono
09-87 Restricted 8-203
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
8- MIN. AB IGNITION
Record :
-JPT (stabilized)
- AB indications
- injection («INJ» light)
-operation («ON» light)
9- AB CUTOUT
Record :
- deceleration (time from full power dry to 3250 rpm (39 %)< 15 s)
-JPT (stabilized)
11 -TAKEOFF
-JPT (stabilized)
- U/C retraction :
- retraction time (^ 7 s)
AC
07-81 Restricted 8-204
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Restricted MANUAL 02
Fuel remaining
Flight level Time indicator RPM JPT Remarks
100 0
200
300
- autopilot response
- air-conditioning check
- cabin air-conditioning
- check :
- oxygen
-IFF
- standby horizon
- spherical indicator
- sight
- radio-altimeter (dropout)
- DOPPLER radar
- RADIO-COMPASS
-VOR
- Navigation indicator
AF
11-85 Restricted 8-205
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
CAUTION.
NOTE: Acceleration at flight level 300 : start acceleration at 1850 liters minimum.
(1480 kg, 3261 lbs, 388 Imp.gals, 481 US.gals).
0.9 0
.
1.1
1.2
1.5
AE
09-87 Restricted 8-206
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
| 16 -MAX. AB CLIMB AT M = 1 .5
to flight level 500
J (This check is optional and will be performed only if there is enough fuel remaining).
-Announce start of climb.
Fuel remaining Engine Shock-cone
Flight level Time JPT Remarks
indicator speed Mach No.
300 0
360
400
450
500
-Check response of altitude monitoring at 50,000 ft
-Disconnect the autopilot
-Check cabin altitude ...
Fuselage fuel gages Feeder tank fuel gages Fuel remaining indicator
LH RH LH RH
AC
09-87 Restricted 8-207
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
AQ
09-87 Restricted 8-208
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
22 -APPROACH - LANDING
Check:
-navigation indicator
-Landing:
-spherical indicator
-fuel gages
24 -PILOT'S REMARKS
AF
09-87 Restricted 8-209
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
1 - PRESENTATION
Date
Mirage F1 A/C No
Airframe hours
Engine No
Number of starts
WEATHER REPORT
Ground temperature
Take-off time
Landing time
AA
07-77 Restricted 8-210
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
2 - BEFORE STARTING
-Exterior inspection
-Entering cockpit and strapping-in As per Flight Manual
-Cockpit check
-Start on "IGN" (P plug or S plug).
}
NOTE: Note on the list all particular checks to be made. [_
3 - STARTING
-As per Flight Manual
- Record the following in the order:
(5) Idle E
(6) JPT [
(7) Number of pulses |_
5 - AIRCRAFT LINED-UP
- Record the following in the order:
(1 ) Idle (2900 ± 100 rpm) (34.5 % ± 1 %)
(2) Acceleration check (idle to full power dry)
(time required to reach 8300 rpm (99 %) < 8 s)
(3) Parameters at full power dry:
Engine speed: 8400 ± 60 rpm (100 % ± 0.7 %)
+ 5 o^
JPT: 750
10
AB IGNITION
From stabilized full power dry to min. AB, record:
- max. RPM hunting
AC
06-89 Restricted 8-211
AVIONS MARCEL DASSAULT J
MIRAGE F
BREGUET AVIATION -V^==
Restricted MANUAL 02
AB CUT-OUT
Record :
- JPT (evolution)
- Check for «INJ» light coming ON at engine speed > 8100 RPM (96%)
(time delay : 3 sec.)
-JPT (stabilized)
9- TAKE-OFF
-JPT (stabilized)
100 0
200
300
AC
11-85 Restricted 8-212
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
Record :
CAUTION
NOTE: Acceleration at flight level 300 : start acceleration at 1850 liters minimum (1480 kg,
3261 lbs, 388 imp.gals, 481 US gals).
Check autopilot
1.1
1.2
1.3 Shock cone
extension n no
,
M = 1-28-ooi
1.4 Overspeed
Engine speed =
8900 RPM (106%)
JPT = 730 +_ 2^C
1.5
AB
09-87 Restricted 8-213
AVIONS MARCEL DASSAULT J
BREGUET AVIATION ^2=
MIRAGE F
Restricted MANUAL 02
300 0
360
400
450
500
-JPT evolution
- correct operation of indicating system.
AD
09-87 Restricted 8-214
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
- Engine run-down
17 -PILOT'S REMARKS
AA
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^ ^-^ Restricted MANUAL 02
ROLLING TEST
1 - CHARACTERISTICS
MIRAGE F1 AIRCRAFT No
ENGINE No
NUMBER OF LANDINGS
DATE
2 - GENERAL
This sheet describes the preparatives for the rolling test and the test itself. The specific
checks concerning the test will be covered in this sheet. Only those of the tests that are found
to be necessary should be performed.
This test is to be carried out upon approval of the local command who will estimate the
need for it and also take all necessary safety measures with due allowance for requested in¬
spection and the failure investigated.
3 - PRELIMINARY STEPS
The required amount of fuel is 2000 I approx. (528 US.gal., 3526 lb, 1600 kg).
The fuel tanks should only be partially filled except where a fully loaded A/C is needed
for the test.
The aircraft is to be prepared as for an ordinary flight.
CAUTION:
MAKE SURE THAT THE SEAT SAFETY DEVICES HAVE BEEN REMOVED.
AB
06-89 Restricted 8-301
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02
4 - BEFORE STARTING
-Exterior inspection
-Entering cockpit and strapping-in
-Cockpit check }J" As per maintenance and flight manuals
5 - STARTING
-As per flight manual
-Record the following in the order given below:
(1 ) "B.O.V." light on (engine modif. No. 303 incorporated)
(2) Start timing while pressing-starter button (max. = 2 s)
(3) "B.O.V." light out at 2200 rpm (26 %) (engine modif. No. 303 incorporated)
(4) Time mark at stabilized idle si18s [
(5) Idle
(6) JPT I I
AB
06 - 89 Restricted 8 - 302
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
8- BEFORE LINE-UP
Normal checks as per flight manual.
Test of emergency regulation system
(as per flight manual : weekly test of emergency regulation system)
9- AFTER LINE-UP
(1) Heading check :
- standby compass
- spherical indicator
- navigation indicator
(2) Fuel check :
- acceleration from idle to full power dry with time required to reach
8300 RPM (99 %)< 8 sec.
- parameters at full power dry (8400 ± 60 RPM)
(100% ±0.7%)
JPT (750° C + f0)
- injection (INJ)
-operation (ON)
- braking power with min. AB
(the A/C if lightly loaded may tend to swerve on a wet rupway).
11 -AB CUT-OUT
Record :
AB
09-87 Restricted 8-303
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
-JPT (stabilized)
-JPT (stabilized)
At 100 kt :
AB
12-77 Restricted 8-304
AVK>NS MARCH DASSAULT
MEOUET AVIATION
jL>~4r&.
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^^-^<^ Restricted MANUAL 02
SECTION 9
MISCELLANEOUS
TABLE OF CONTENTS
Page
9-0 GENERAL
LIST OF ILLUSTRATIONS
AB
07-86 Restricted 9-1
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
1 - SCOPE
2- GENERAL
The external leaks are usually tolerable if they remain at a low level after the pressure drop inside
tanks.
The leaks entailing fuel flowing in the air ducts, the engine chamber, or related to these leakages,
MAY NOT BE TOLERATED. Only stains and seepage are permitted.
Fuel accumulation in a compartment is NOT PERMITTED.
AA
04-81 Restricted 9-001
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^ ^^-^ Restrjcted MANUAL 02
AE
12-88 Restricted 9-101
AVIONS MARCEL DASSAULT
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AVIATION^,r3=i=s3^<0>
MIRAGE F
^C*****^^ Restricted MANUAL 02
(4) Place the mask on the face, breathe in and out two or three times ; no difficulty in breathing
should be experienced.
The failure warning panel «OX.REG»light should go out and the audio signal should be cut off.
(5) Depress the overpressure button. A slight overpressure should be felt in the mask.
(6) Start a stopwatch when removing the mask (continuous flow). The «OX. REG» Ugh;: should
come on and the warning horn should sound after 22 ± 3 seconds.
(9) Start a stopwatch when disconnecting the mask (flow stop). The «OX. REG» light should come
on and the warning horn should sound after 22 ± 3 seconds.
(2) Place the mask on the face and breathe in and out several times : no difficulty in breathing should
be experienced.
(2) Place the mask on the face and ensure that oxygen flow is continuous.
(1) Open the anti-g valve cock and open the anti-g suit connector by lifting the blanking cap and
keeping it in that position.
(2) Depress the test button and ensure that the valve has a high flow rate.
(3) Release the test button : the high flow rate is stopped, but it may give way to a low flow rate.
Let the blanking cap return back onto the connector.
CAUTION :
CHECK THAT THE POINTER OF THE EMERGENCY CYLINDER PRESSURE GAUGE DID
NOT MOVE FOR THE WHOLE TEST DURATION.
AD
07-84 Restricted 9-101 F
AVIONS MARCEL DASSAULT
BREGUET AVIATION,
/L-J^'^U.
__
MIRAGE F
Restricted MANUAL 02
(5) Close the emergency oxygen cock and disconnect the mask.
(6) Set the manual selector to «N» (normal).
(7) Install the chest connector on its stowage support.
NOTE : In case the emergency cylinder is accidentally emptied, it should be rinsed and replenished
within 2 hours after emptying.
6- FINAL STEPS
AC
07-84 Restricted 9-101 M
AVIONS MARCEL DASSAULT f ^ Jl -** / V\ I r\/-\V_7L. I
BREGUET AVIATION ^^_-
^ j5^0
^^) Restricted »*aaiiiai 02
MANUAL «o
1 - SCOPE
Checking the operation of the lights which are doubled on certain indicating panels. This
check is complementary to daily inspection of airframe, hydraulic system and engine (see
02-5).
2 - EQUIPMENT REQUIRED
A - Special tools
-Flight line special electrical tool kit F1ELA1.
3 - CHECK
AA
1 1 - 87 Restricted 9- 1 02
AVIONS MARCEL DASSAULT
BREGUET AVIATION
iU^it'U MIRAGE F
Restricted MANUAL 02
1 - SCOPE
Checking correct operation of slotted slat asymmetry comparator (slat servo unit).
2- EQUIPMENT REQUIRED
PRELIMINARY STEPS
CHECK
AE MOD 454
02-79 Restricted 9-104
AVIONS MARCEL DASSAULT tiJ>^Ts^ MIRAGE F
BREGUET AVIATION^c^33^-^ - ......,«««
^^ ~^ Restricted MANUAL 02
1 - GENERAL
This inspection should be followed by the daily inspection of the ejection seat (see 02-5) which is
less detailed.
WARNING :
PRIOR TO ANY EJECTION SEAT INSPECTION, ENSURE THE SEAT SAFETY PIN ROPE IS
INSTALLED.
NOTE : Check the rope and safety pin attachments for condition.
- Check the strap of shoulder strap tightener for attachment (upper lock).
- Check the harness straps for condition and cleanliness.
- Operate the unlocking control of shoulder strap tightener :
- fully pull the stirrup to check the strap for condition (fraying - contamination : oil,
water...).
- Release the unlocking control of shoulder strap tightener :
- allow the strap to wind while ensuring - at intervals - that locking is correct.
B Pilot's parachute
- Remove the parachute extraction strap from the shearing device and unscrew the interconnection
coupling (separation of interconnection cord from parachute extraction strap).
- Loosen and disconnect the two parachute pack retaining straps ; the parachute is pushed forward
by the two springs.
- Check the pack for condition (specially moisture).
- Make sure that the parachute extraction strap and the «D» ring disable cord are both passed
through the alignment ring.
- Open the upper flap and make sure that :
- the «D» ring disable pin is fitted in the cone above the small ring connected to the closing
pin extraction strap.
CAUTION :
THE RH PART OF THE DISABLE PIN SHOULD BE PASSED THROUGH THE CONE.
AB
03-79 Restricted 9-105
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
MANUAL 02
RH flap
CAUTION :
NEVER ENGAGE THE «D» RING DISABLE CORD (RED SHEATH) IN THE SHEARING
DEVICE.
Check the leg restraining straps for condition (fraying, moisture, soiling).
-
Lift the dinghy pack from the seat pan.
-
- Check for cleanliness under the pack.
- Check the negative-g strap for condition (incorrect routing, fraying, moisture, wear...).
- Check the dinghy pack quick-releasing strap for condition :
- elasticity : the length of the strap in rest position should not exceed 55 cm (21.65 in) as
measured between D-ring and the quick disconnect end.
- check for fraying, moisture, soiling.
- Reinstall the dinghy pack in the seat pan.
4- REAR FRAME
- Check for correct locking of the end pieces of pyrotechnical transmission flexible cords on
transfer unit.
- Perform a visual inspection of flexible cords (no fold should be seen).
- Make sure that the cords freely slide in the guide clamp when canopy is actuated.
5- FINAL STEPS
AB
03-79 Restricted 9-107
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/L=^±rU
^^iïZP2
MIRAGE F
Restricted MANUAL 02
1 - SCOPE
2- PRELIMINARY STEP
3- CHECK
On each connecting block (systems 1 and 2), ensure that the indicator (red end) is flush with the
plug in which it is located.
If the indicator
is OUT :
perform operations indicated in the measures to be taken in case of trouble with the hydraulic
-
system or when in doubt about the fluid state (see 07-1 )
AA
11-77 Restricted 9-108
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
1 - PURPOSE
3- MATERIALS
-Oil AIR 1504 A.
4- PRELIMINARY STEPS
Place inflight refueling probe in extended configuration (see 06-2).
5- PROCEDURE
Check following components :
NOTE : Flaked sections do not require valve remplacement, except in the case where such sections are
located at the dome rear part, close to the seal (area B).
Fourreau
3 à 4 mm (0.1181 à 0.1574 in)
Dôme
AA
06-76 Restricted 9-110
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
Check for :
- correct attachment
- condition of safetying lockwires.
Check for :
4- FINAL STEPS
AA
06-75 Restricted 9-111
AVIONS MARCEL DASSAULT
BREGUET AVIATION^
LJ^trVe. MIRAGE F
Restricted MANUAL 02
1 - PURPOSE
2- EQUIPMENT REQUIRED
3- PRELIMINARY STEPS
- Energize the aircraft
- Open door P2-08
CHECK
5- FINAL STEPS
AA
02-76 Restricted 9-112
AVIONS MARCEL DASSAULTJ MIRAGE F
BREGUET AVIATION^g- ^^
Restricted MANUAL 02
1 - SCOPE
To check the accelerometer and data recorder for operation, and to record the counter readings so
as to follow the variations in aircraft structure fatigue condition.
2- EQUIPMENT REQUIRED
3- PROCEDURE
4- COUNTER READINGS
- The readings from all the data recorder counters («TEST» counter included) should be entered in
the logcard.
NOTE : The codes used in the logcard are defined by the following tables.
AA
10-81 Restricted 9-113
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
TYPE OF MISSION
ALTITUDE MISSION
ALTITUDE TYPE OF MISSION
CODE CODE
Air-to-ground delivery 3
EXTERNAL STORES
No stores 0
AA
10-81 Restricted 9-1 13H
FATIGUEMETER SYSTEM LOGCARD
o
I
s 5
00
« JO
M 9
«
Q. t a.
TO
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IO
> m
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3) to ' *
AVIONS MARCEL DASSAULT ZL3>-^r5L
BREGUET AVIATION _ "_
MIRAGE F
Restricted MANUAL 02
1- PURPOSE
To check that the air dryer silicagel of certain NWS equipment items is effective.
2- PROCEDURE
A Sight head
Check the silicagel color through the window at the upper part of the air dryer (rear LH side of
sight head) :
- if blue, the silicagel is effective,
- if pink, the silicagel is to be replaced (see 14-3).
AA
02-76 Restricted 9-114
AVIONS MARCEL DASSAULT L^^^^VL MIRAGE F
BREGUET AVIATIONy^Z^SZr^Zz^>
^C^^^=^^ Restricted MANUAL 02
1 - SCOPE
To check the cleanness of the protective grid of the cabin pressurization equipment and of the
cabin reference pressure tapping.
2- PRELIMINARY STEPS
3- INSPECTION
(a) Visually check the cabin pressurization equipment protective grid for cleanness (use a light if
necessary).
(b) If the fouled surface is > 30 %, or in case of doubt, cleaning is imperative (see 09-2).
Visually check the cabin reference pressure tapping (frame 12) ; make sure that it is not obstructed.
If obstruction is noticed, or in case of doubt, blow out the cabin reference pressure line of the regulator
(see 09-2).
AA
07-84 Restricted 9_12o
AVIONS MARCEL DASSAULT f ^ J< ^ /V\|I\/-\V-7C. I
BREGUET AVIATION ^-^-
^v. ^?-=^,
^?-^. .
Restricted h/iamiiai
MANUAL «o
02
CORROSION INSPECTION
1 - SCOPE
2 - GENERAL
The inspection shall cover the points particularly prone to the development of corrosion.
Localized or generalized build-up of dirt, leading to a decision to rinse, remove any de¬
posits, or wash the aircraft (either partially or totally).
AA
11-87 Restricted 9-121
AVIONS MARCEL DASSAULT," ^ J] ^ / V\ I l\/-\V_7L_
BREGUET AVIATION _^._~-
^-v,
^s^*^
-? > _
/?e5fr/cfed aaamiiai
MANUAL ni
02
(a) Air intake zones and air duct inlet area (inspection for pitting).
(f) Airbrakes.
(g) Wing upper and lower surfaces, around the screws picking up the main attachment fit¬
ting.
(j) Fuselage lower surface in cockpit area between stringers 8 and 10 (inspect for pitting and
distortion).
AA
11-87 Restricted 9-122
AVIONS MARCEL DASSAULT /L^^-^rAl
BREGUET AVIATION ^y __^
MIRAGE
...........
F
Restricted MANUAL 02
1 - SCOPE
To inspect the skin of the underfins, specially the front fairings and to determine action to be
taken.
2- PRELIMINARY STEPS
Inspection of riveting is to be carried out without removing the underfin, in accordance with
general inspection of riveting (see 03-0).
3- INSPECTION
Check for possible signs of skin loosening around rivets. When the panel is able to «pant» around
one or several rivets, this means that some rivets of the rivet row become progressively loose.
When noticing this type of defect, in particular at rib 1 , rib at frame 36, rib 2 or at one of the rivet
rows near the rear attachment fitting, repair this defect as soon as possible by external reinforcement
(see structural repair manual).
AA
01-81 Restricted 9-123
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 02
1 - SCOPE
2 - EQUIPMENT REQUIRED
-Tecalemit lubricator 9 20 04 01 .
-Hydraulic pressure unit.
-11 5-200 V/400 Hz electrical power supply.
-Cockpit boarding ladder.
-Wing access stepladder.
B - Spares
3 - MATERIALS
-Grease AIR 4222 or AIR 4210.
-Oil AIR 3512.
4 - PRELIMINARY STEPS
WARNING:
TAKE THE SAFETY MEASURES (SEE 01 -0 AND 02-0).
-Set the "DOORS" and "DIVE BK" ground safety switches to "GROUND" position.
-Open manually :
AC
1 0 - 87 Restricted 9 - 201
AVIONS MARCEL DASSAULT f ^ " ~ AAV^L.
BREGUET AVIATION^e^
^*^ _^-=*o
^-^? n ^ ^
Restricted j l\/l A M M A
MANUAL I m
02
AA
10-87 Restricted 9-202
AVIONS MARCEL DASSAULT J
BREGUET AVIATION
MIRAGE F
MANUAL 02
.Ac cess panel
V2.67
iL
Access panel^i. Ag\
V. 2.61/1
DETAIL E
JÏMGI
AB 9-203
09-80 Restricted 9-203 FIGURE2
AVIONS MARCEL DASSAULT," ^ Jl ** /Y\ll\/-\VJ't_ I
BREGUET AVIATION ^-ï^_~
^«_ ^p-*»o
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Restricted haamiiai
MANUAL nn
02
-Lightly grease:
-the rollers on the locking fittings,
-the canopy hinge system.
(1 ) Lubricate all points indexed on the illustration, observing the indicated grease quantities.
NOTE: There are two ways for lubricating the center hinge of the nose U/C main door:
- the door is in downlocked position: disconnect the door actuating jack (two 17
spanners) to gain access to the grease nipple. After lubrication, connect the jack ; in¬
stall pin ;
- the door is unlocked and in mid-position: bring it by hand to a position allowing ins¬
tallation of the elbowed end piece.
Ensure that the rollers (U/C and doors) rotate freely about their axis.
NOTE: When a grease nipple is clogged, grease flows out of it ; replace it ; if there is no im¬
provement, look for probable cause.
6 - FINAL STEPS
AB
06-87 Restricted 9-204
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION /^°
MANUAL 02
ES
Wheel fairing
removed Modification
575
i
incorporated
1 -xl PUMP
BB BRUSH
LU GREASE
LU OIL
NOSE U/C
1 - SCOPE
This sheet describes the procedure for logging the swivel tubes of main undercarriage.
2- GENERAL
Logging of the swivel tubes is by a cumulative point system, a number of points depending on' the
take-off weight being added at each flight.
The following table indicates the number of points to be attributed per flight as a function of the
type of mission.
* SEE ALSO THE MAXIMUM AUTHORIZED TAKE OFF WEIGHT, IN FLIGHT MANUAL
BOOK 1.
AB
09-77 Restricted 9-207
AVIONS MARCEL DASSAULT" ^ " « / Y \ 1\ /-\ V-7
1
OILING OF HINGES
1 - SCOPE
2 - EQUIPMENT REQUIRED
3 - MATERIALS
4 - PRELIMINARY STEPS
WARNING:
TAKE ALL APPLICABLE SAFETY MEASURES (SEE 01 -0 AND 02-0).
-Set "DOORS" and "DIVE BK" ground safety switches to "GROUND" position.
-Manually open :
-airbrakes (see 02-0),
-doors (see 02-0), avoiding their locking in lower position.
5 - PROCEDURE
AA
10-87 Restricted 9-209
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 02
|QjW/ J
iH|if-rc-\/< .^
.Jpe^Sa
AEROFREINS [hTIFI AILERONS
AIRBRAKES
-Make sure that the rollers or olives (U/C and doors) rotate freely about their pins.
Ifrl BRUSH \
0 OIL j
6 - FINAL STEPS
AB
02-87 Restricted 9-211
AVIONS MARCEL DASSAULTJ
LEGENDE KEY
QB PINCEAU BRUSH
E] HUILE OIL
ATTERRISSEUR PRINCIPAL
MAIN UNDERCARRIAGE
MAINTENANCE MANUAL
MANUAL 03
MIRAGE F1AD
AIRCRAFT
RE-ISSUE 1 990
RESTRICTED
MAY 1990
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
Restricted MAINTENANCE MANUAL 03
F1AD
05/90 Restricted
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION^
*^^zs.
ift:5a^> Restricted MAINTENANCE MANUAL 03
F1AD
05/90 Restr icted B
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
Restricted MAINTENANCE MANUAL 03
F1AD
05/90 Restricted
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
Restricted MAINTENANCE MANUAL 03
F1AD
05/90 Restricted
AVIONS MARCEL DASSAULT JLJ^-^TU.
BREGUET AVIATION ^^fiF°___
MIRAGE F
Restricted MANlilAL 03
The present manual includes the modifications applicable to the aircraft basic technical
definition
415 (FF3) - 416 (FF4) 417 (FF36) - 418 (FF5) - 419 (FF6) - 433 (FF17) - 457 (FF42)
460 (FF44) 480 (FF60) 509 (FF76) - 514 (FF97) - 527 (FF107) - 550 (FF1 19) -
559 (FF124) - 571 (FF146) - 575 (FF147).
551 (FF )
NOTE : For modifications prior to the aircraft basic technical definition, systematically apply the
"modification incorporated" text.
F1AD
05-90 Restricted E/F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
TABLE OF CONTENTS
SECTION Page
PREAMBLE iii
AC
07-74 Restricted i/ii
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^_
f^J>-^r^l
__
MIRAGE F
Restricted
INTRODUCTION
1 The Maintenance Manuals are prepared for the personnel who have the responsability of
performing technical work on the equipment.
In the description and operation all the technical information concerning the various component
systems of the aircraft as well as of those equipment items whose documentation is incorporated.
- All information necessary, for the performance of technical work involved in :
- Servicing
- Trouble shooting
Removal-disassembly
-
- Inspection-maintenance-adjustment
- Reconditioning and storage
which may be to be carried out by the operators. As such, they establish the limits of the maintenance
authorized at organization level.
3 These Maintenance Manuals form an integral part of a set of publications covering the aircraft
operation. Therefore, it will be necessary to refer to :
- the Illustrated Parts Breakdown for identifying assemblies, sub-assemblies and detail parts.
- the equipments with individual documentation.
4 This set of maintenance publications consists of 17 manuals. Each manual is divided into sections.
A Some of these manuals cover the aircraft systems and structure according to a breakdown into
homogeneous functions, each section relating to all or part of functional system.
B Other manuals deal with general and specific information such as servicing intervals servicing
instructions, etc.
Thus :
It summarizes :
-The safety measures to be taken during the various tasks, which should normally be known and
observed by ail the personnel who may work on the equipment.
- The list of the various products and materials that aircraft operation and maintenance require.
- The usual torque values.
It defines :
- The maintenance cycles and the various inspections recommended for the equipment.
- The table of periodic maintenance operations which summarizes all the maintenance operations
detailed in the Manuals and gives the frequency of the operations which are to be performed
systematically during the various inspections.
AC
07-75 Restricted "
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It gives :
- The locations of the inspection doors and the principle of their numbering.
- The definition of the standard and specific tool kits as well as their contents.
In Sections 5 and 6 the Manual deals with aircraft storage and transportation.
(2) Manual 02 «SERVICING INSTRUCTIONS» gives information necessary for the performance of
technical work involved in aircraft servicing and preparation for flight :
- parking-mooring,
- ground handling,
- replenishing-draining,
- tyres,
- pre-flight and post-flight inspections,
- preparation for mission,
- engine starting,
- run-up.
Section 0 «GENERAL INFORMATION AND SAFETY» contains general information data and
also Essential Safety precautions to be observed during various maintenance operations. This section
should be familiar to all personnel involved in work on the equipment.
(3) Manual 10 «NWS GENERAL» is a collection of the parts common to the NWS Manuals.
- Gives information necessary to understand the diagrams (symbols used in the diagrams, diagram
effectivity code, location diagrams for the electrical boxes and their components) and information
necessary to maintenance information.
- Lists the electrical and electronic components.
- Gives the connection diagrams in list form.
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MANUAL OR CHAPTER
SECT
OR 01 02 03 04 05 06 07 08 09
SUB Take-off Pilot
Servicing Structure Hydraulic Electrical
General
Flight Power-plant environment
CHAP and and landing system
instructions controls system
airframe system installations
Maintenance
cycle
Hydraulic Electrical
Table of Parking Lateral Accessory Cockpit
1 periodic Wings Main L/G power power
Mooring controls drive furnishings
maintenance generation generation
operations
Lubrication Fuselage
points Lighting
Tightening forward Pitch Main L/G Air
Ground Fuel system internal
2 torques section conditioning
' handling controls doors and
Inspection (up to
doors external
frame 22)
Pre-flight
Removable Engine
and Airbrake Wheels and
5 Storage structural
post-flight controls tires check and
components
inspections control
Anti-shimmy
Run-up
8 and steering
Check Mights
controls
AD
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MANUAL OR CHAPTER
SECT
OR 10 11 12 13 14 15 16 17
NWS - radio NWS
SUB NWS NWS
NWS and flight control NWS Data
CHAP communi¬ control and operational Wiring
general electronics armament recording
cation
navigation systems
and AP
systems
Use of Index of
testing and V/UHF
Flight electrical
Pitot Armament Gun
1 trouble control and
system system panel system
shooting electronics electronic
equipment components
Rocket
26 V 400 Hz UHF Air data Wiring Fatigue
2 Autopilot Radar launching
supply system system diagrams meter
system
Close combat
VOR/ILS Air-to-Air
5 IFF
marker missile
systems
Navigation Radar
6 system detector
Radar Electronic
7 counter-
altimeter
measures
Reconnais¬
Radio
8 sance
compass
system
Towing
system
9
practice
targets
AJ
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B A list of effective pages which is the record of all the pages making up the Manual. It determines
the Manual breakdown.
C A list of modifications included in the Manual. This list which is specific to each manual records
only those modifications which affect the Manual concerned.
Each of these Sections is subdivided into 9 Sub-Sections which are assigned an unchanging title
and sequence number :
0 - General
1 - Description and operation
2 - Trouble shooting
3 - Removal- Installation
4 - Disassembly-Assembly
5 - Inspection-Check-Adjustment
6 - Cleaning-Corrosion preventive treatment-
Painting
7 -Storage-Preservation-Transportation
8 - Repair
NOTE:
(1) Maintenance and lubrication are covered by Sub-Section 6.
(2) In each Manual, Sub-Section 7 deals with the matter of preservation-packaging and transportation
relating to the individual items of the system to which the Manual is applicable and which forms the
subject of an incorporated documentation. As concerns the complete aircraft, this matter is dealt with
in the «GENERAL» Manual.
(3) Sub-Section 8 covers the reconditioning operations for the items of the system to which the
Manual is devoted. The structural repairs of the aircraft form the subject of a separate Manual
«STRUCTURAL REPAIRS».
(4) Any Sub-Section which is not applicable is not shown.
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This Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
C Sections of a Manual dealing with general or specific information.
Their breakdown does not follow the sequence of a common Section in a Manual which deals with
an aircraft system.
The structure of these Sections is «as required» in accordance with general or technical information
forming the subject of the Section.
Each Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
A - Sub-Section 0 - GENERAL
This is an introductory Sub-Section which gives the general principles of the functional system
covered by the Section. A schematic diagram is usually attached to this Sub-Section.
(1 ) A table of components, lists all the units, accessories and equipment items of the system concerned,
in the logical descriptive sequence. It gives the essential characteristics of these equipment items, their
function in the system concerned, their location within the aircraft and it indicates whether the
relevant documentation is separate or incorporated.
Layout illustrations are usually attached to this Sub-Section, which also refers to the functional diagram.
The purpose of the table of components is to clarify the system description, by specifying the purpose
and the characteristics of the various components.
In this table, the units, accessories or equipment items are identified by :
- the reference designation for those equipment items which have an electrical function.
- a sequential index number (1 to X) when the item is not assigned any reference designation.
Note that the values shown in the table of components are rated values. When tolerances apply to
these values, they are always given in the Sub-Section which deals with maintenance.
(2) A text portion which describes the system operation in detail. This refers to the functional diagram.
NOTE The detailed description and operation of the individual equipment items are given in their
:
separatedocumentation or, if applicable, in the documentation known as the incorporated
documentation (see below).
(3) The description-operation part of the «incorporated documentation» for some equipment items is
contained in pages or groups of pages which are independent and placed next to the description and
operation of the system to which they belong.
The «incorporated documentation» is given in the same order as it appears in the table of
components ; it is illustrated whenever necessary and the internal index numbers are given in the
sequence 1 to X for each component, independently of the index numbers shown in the table of
components.
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C - Sub-Sections 2 to 8 :
These Sub-Sections give all technical information on the maintenance of the functional system
which forms the subject of the Section.
At the head of each group of pages which describe details of an operation, the following
information will be found :
(a) Equipment required which lists the tools and ground support equipment required to perform the
operation. Since the tools are grouped in homogeneous kits, only the tool kit to be used is specified.
However, the tools are indicated in the text by :
- the dimension across flats (in mm) for the spanner to be used when standard tools are concerned,
unless a specific spanner must be used.
- the part number when special tools or special ground support equipment are concerned.
(b) Materials. The standard designation of the materials used, or the commercial designation if the
former is not available, is shown under this heading.
However, the standard designation suffixes are shown only in the «list of various products and
materials» in the «GENERAL» Manual.
If only one material is used during the operation, its designation is not recalled in the text which details
the operation.
(c) Spares. Only the spares which are systematically required are shown by their names supplemented,
ifnecessary, by an indication in order to avoid any confusion in their location. Reference shall be
made to the Illustrated Parts Breakdown to find their part numbers. The only exception to this rule is
the standard hardware, for which the standard part number is shown.
(2) The man-hours required for the performance of the operation are not given in the description of
the operation, but in the table of periodic maintenance operations included in Manual 01 «GENERAL».
The figures showing the location of the inspection doors, are part of Manual 01 «GENERAL», to
which reference should be made.
The door numbering principles are as follows :
B Fuselage doors
The first two digits show the number of the frame forward of the door, the next two digits are the
clock position of the door within the fuselage section in which it is located :
- example : fuselage door between F.29 and 30 in the middle part of the R/H side : door 29-03.
AC
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C Wing doors
The first digit locates the door in relation to the rib which precedes the door from the aircraft
centreline to the wing tip.
The last two digits indicate in which of the following areas is the door :
1 to 29 - leading edge
The door numbering direction is from the wing root to the wing tip and from the leading edge to
the trailing edge.
Even numbers apply to the upper surface doors and odd numbers apply to the lower surface doors.
- example : door located between ribs 1 and 2 on the upper surface within the centre wing box :
V 138.
The odd numbers apply to the L/H side and the even numbers apply to the R/H side.
- schematic diagrams
- functional diagrams
- wiring diagrams.
A Schematic diagram. The schematic diagram is drawn in block form, showing the main component
interconnections, illustrating the functional principle of the system and the connections to the other
systems or functions:
B Functional diagram. The functional diagram represents all the units, accessories and equipment
items making up the system and their functional connections. The detailed operation of the function
can be followed on that diagram.
The functional diagrams are usually shown in inoperative condition (i.e. no pressure, no power, aircraft
on its wheels). The complex functions may be illustrated by several functional diagrams associated with
the main operating phases.
The equipment inside is represented in the form of a block or symbol. For the actual equipment
illustration it is necessary to refer to the relevant publication.
The functional diagrams show the terminals except for the relays, on/off switches, selector switches and
indicator lights.
The functional diagrams define the type of the information conveyed. Disconnections and grounding
connections are not shown unless an aircraft boundary is concerned.
(1) Test connectors on equipment. The test points are shown by the associated terminal number
which is encircled and hooked to the tested circuit. If there are several test connectors, the reference
designation of the connector to which the point belongs is written next to the test point.
(2) Aircraft test connectors. These are shown with their terminal numbers and reference designations
in the same manner as the other aircraft wiring connectors.
C Wiring diagram. The wiring diagrams form the subject of Manual 16 to which reference should be
made.
D Symbols used in the diagrams. The symbols used in the diagrams are shown in the following
charts :
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i- Coaxial connector
A Double-pole
Sub-assembly . terminals control switch
I
Three-pole
2-wire lead
i i
Connector
~ IH- circuit-breaker
Double-pole
contactor
i i 2 3 r Single pole
Test connector control switch
3-wire lead
on equipment
Spring-loaded,
both directions
~~*
f Bus bars
Crossing without
Double-pole
Single pole
control switch
! Spring- loaded,
one dinrection
connection
pushbutton
Crossing with
Magnetically-held
connection
pushbutton
Relay
Double-pole
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â Chassis ground I rx 12
TX
NPN
c\ Computing power ground /s~\ \ Synchro-
TR
CT
transistor
receiver $
P4
CTR
Terminal 6 of
test connector P4
Differential JDR PNP
synchro transistor
o CDX
o transmitter
o n-position
o selector switch
o
o Thyristor
o TR
*** Resolver
RS
Triac
Relay
-^çy)" unvar
Magnetron
-4 Cam-actuator
contact
Thermostat
-r
_j|
D-
Capacitor
Potentiometer Thyratron
/l
Fuse
-czzz>- Thermistor
Initiator
^ Photo-electric cell ®- Comparator
yfïÀ M ) Motor
Inductor
Amplifier
Electronic
unit
( MG ) Motor-generator
& Single TR
Tachometer- Double TR
GT generator
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"© or Cam
__ Mechanical clutch
<D
Mechanical differential
® Outwards or inwards
relief valve
Float switch
EP = Electro-pump
Fuel stop valve
B P = Pump
Pressure or test connection
T Stop air valve
System No. 2
Systems other than
Hydraulic Ancillary systems
hydraulic systems
» c l systems
m- m m m Emergency system I
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SYMBOL DESCRIPTION
>\ OR
the output state is 1 if, and only if,
one or more input states are 's . 1
1
NOT
D-
the output state is 1 if, and only if,
the input state is 0 .
&
NAND (NOT-AND)
D-
the output state is 0 if, and only if,
all the input states are 1 's .
^1 NOR (OR-NOT)
D-
the output state is 0 if, and only if,
one or more input states are Vs.
i i
LOGIC EQUATIONS
Definition : Sign + : OR operation
S_ign x : AND operation
R : absence of information R
Example : S = (A + B + C) (D + E)
Condition S = (Information A or B or no information C)
AND (information D or E)
that is : S = A and D or E
or S = B and D or E
or S = no information C and D or E
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I
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6- IDENTIFICATION OF PAGES
7- CROSS-REFERENCES
«International measuring system (IMS) units (converted values, possible complementary units)».
The converted values are given in the order : British units and US units.
Whenever converted units of measure are suspect, it is mandatory to refer to the international
measuring system (IMS) unit of measure.
In some specific cases, for which the units of measure are taken from standards, the units of
measure remain those of the IMS international system except for US Standards where the units are US
units.
In addition, characteristics specific to some equipment are given in IMS units (example : aircraft
dimensions, etc.).
In the publications, references are made to French official documents, such as Technical
Regulations (RT), Technical Circulars (CT), BNAé Standards, etc. All these documents are namely
listed in Manual 01 «GENERAL».
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B Actual revision which permanently incorporates information in the publications. Such information
may be newly issued or previously published in supplements (replacement of pages or addition of new
pages).
2- REVISION TO PUBLICATIONS
A Procedure
B Page numbering
First case - Addition of one or more new pages following the last page of a Sub-Section.
The pages are numbered in the normal order.
Second case : Jnsertion of one or more new pages between two existing pages.
The new page(s) bears the number of the preceding page followed by a capital letter, with the exception
of letters 1, 0 and Z.
The letters are chosen in every case so as to provide for maximum further insertions unless the initial
numbering sequence is changed.
The principle is illustrated in the table below :
3rd insertion
Successive
2nd insertion
insertions
1st insertion
ABCDEFGHJKLMNPQRSTUVWXY
f *
2 pages
Simultaneous
insertions
3 pages
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Example :
Assuming that several pages are to be inserted in succession between pages 6 and 7. The first one
will be numbered 6M, the second one 6F if it is to be placed before 6M, or 6T if it is to be placed after
6M. Similarly, if it is necessary to insert a third page later on, its number will be 6F or 6T, 6C or 6J, 6Q
or 6W as applicable.
Third case - Insertion of a new page following application of an official modification. The principle
consists in showing up the two states simultaneously in the publication, i.e. post- and pre-modification.
(a) The modification can be inserted according to the principle stated above without altering the page
numbering sequence : There will be a new page which supersedes the preceding one.
(b) As a result of the insertion of both states (post- and pre-modification), if the number of pages
increases, the solution will be as follows :
-both the pre- and post-modification pages will bear the same number. «MOD...X» will be shown
on top of the date on the modified page (this means modification X applied). Both pages will be shown
in the list of effective pages with.
(c) Where a complete paragraph or a Section is deeply affected by a modification (most of the pages
changed), the complete paragraph which is modified will be found first and followed by the complete
paragraph which is not modified. The table of contents will list both paragraphs (or Sections).
The unmodified pages will be deleted during a further revision only when the modification has
been applied to all aircraft.
The modifications to the text, insertion or deletion, are identified by a vertical line in the margin.
Those pages which are entirely changed are identified by a vertical line in the margin on a level
with the date of issue.
To avoid the necessity of creating English versions of certain illustrations the.translations of the
legends have been added in italic script and the standard french abbreviations have been unchanged.
Furthermore, to ensure ready reference, the same abbreviations have been used in the parts of the
text which correspond to such illustrations.
AC
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MANUAL nr>
03
SECTION 0
TABLE OF CONTENTS
Page
0-8 REPAIR
AG
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SECTION 0
LIST OF ILLUSTRATIONS
Figure No Page
AB
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AIRCRAFT BREAKDOWN
(Figure 1)
Each of these assemblies consists of removable sub-assemblies which are described in the
appropriate sections.
1 - WING
3- NOSE CONE
4- TAIL CONE
5- STABILATOR
6- VERTICAL STABILIZER
-Maximum height 2,16 m (7.10 ft) +0,18 m (0.59 ft) 2,34 m (7.69 ft)
- Root chord 2,92 m (9.58 ft)
- Tip chord 1 ,22 m (4.01 ft)
AE
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^=^ Cdg CC
34 cm (1. 11 ft)
73 cm (2.40 ft)
POINTE ARRIERE
TAIL CONE
POINTE AVANT
NOSE CONE
DEMI-VOILURE
WING
FUSELAGE
EMPENNAGE VERTICAL
DEMI-EMPENNAGE HORIZONTAL VERTICAL STABILIZER
STABILATOR
1.22 m 14.01 ft)
95 cm 13.12 ft)
r
(1.48 ft)
PARTITIONING
(Figure 3)
The aircraft structural components such as spars, ribs, frames, floors, skins delimit some
compartments.
Besides the cockpit, these compartments contain the engine, the landing gears, the fuel and all the
equipments required for flying and performing the various aircraft missions. The compartments shall be
identified by their door numbers, whenever it is possible, (see 01-2)
2- FUSELAGE PARTITIONING
AB
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MANUAL 03
P5.07
Cadres I Vc VI VII
(Frames)
P4.06
SECTION C
P4.09
. P2.08
P3.06 L P4.06
SECTION E
SECTION D P5.11
P4.09
P5.07
P4.06 P4.06
-13.00 equipment bay from frame 12 to frame 17 containing a metal fuel tank (see 03-2).
-L/H and R/H airbrake bays 7 from frames 18 to 21 .
AB
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SECTION D SECTION E SECTION F SECTION G SECTION H SECTION J
13. 00 36.10_ JUU .36.02
14.08 i
01. 06
4- STABILATOR PARTITIONING
These compartments are delimited by the structure and are not accessible except for :
- E1.35 attachment nut of stabilators.
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MANUFACTURING PRINCIPLE
Each wing, mainly made of light alloy comprises some high tensile strength components.
It essentially consists of a multi-spar main structure box 1 of integral construction on which are
hinged droop 2 and slotted 3 leading edge slats, inboard 7 and outboard 6 wing flaps and spoilers 5. On
the structure box, all the seams are performed by titanium SL rivets and « HUCK » bolts.
FIGURE 4 - WING
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The light alloy fuselage is a semi-integral monocoque construction with frames, stringers and skins.
The fuselage bending strength is ensured by the skin stiffened by the stringers, four of which are
preponderant, two at the upper section (stringers L1) and two at the lower section (stringers L20).
The twisting strength is ensured by the skin which is maintained in shape by the stringers and the
frames. These various components are assembled by titanium screws, titanium SL rivets, HUCK rivets
and standard rivets as well as by welding spots at pressurized compartments.
Skins
The external skins are made of panel assembly, chemically milled or formed sheet, of various
thicknesses.
These skins are cut out to accommodate the various doors (See STRUCTURAL REPAIR
MANUAL)
3- NOSE CONE
Itis a conventional structure box with frames, webs, stringers and skin. The distribution of webs
and floors is such that it allows for maximum equipments. The access doors to the various
compartments are distributed on either side of the nose cone, so as to ensure correct stiffness. The front
section is extended by a radar nose cone.
4- TAIL CONE
36 39 41
SECTION A
L.20
FIGURE 5 -FUSELAGE
AB
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Each light alloy stabilator consists essentially of a multi-spar main structure box 1 of integral
construction.
Forward, the main structure box is extended by leading edge 2 of conventional structure, and,
aftward, by trailing edge 4 of honeycomb structure. A removable tip fairing 3 is located at the outboard
end of the structure box.
Each stabilator includes one actuating cylinder and two bearings fitted with one hinge pin integral
with fuselage.
- bending moment
-lift
-drag
- twisting moment.
Since loads are high, root rib section, at location of internal bearing and actuating cylinder, is
made of steel.
The light alloy fin consists of a main multi-spar structure box 1 of integral construction.
Forward, the main structure box is extended by leading edge 2 of conventional structure, and,
rearward, by rudder 3.
- bending moment
- side-slip
- drag
- one front fitting at frame 33 and,
- one rear fitting at frame 39b.
SECTION A
x: c r
Protective treatment - low part of accessible Protective treatment - no water stagnation - fuel tank
before assembling : areas before assembling : - no corrosive product
I +P + F 1 I +P + F1 drippings or fumes
NORMAL - no temperature or Protection on assembly :
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ANTI-CORROSION PROTECTION
1 - PRINCIPLE
- basic protection
- secondary protection by painting.
This anti-corrosion protection concerns the whole of the aircraft with the exception of external
paint application.
ABBREVIATIONS USED:
It is applied only on a detail part, i.e., a monolithic, unassembled part or a part made up of welded
components. This protective treatment is applied only after all machining operations, such as forming,
cutting out, drilling or countersinking on basic parts, have been completed.
It consists in :
- for light alloys :
- plating
- anodizing
- for steels :
- cadmium plating
- metal spraying
- phosphating
- for titanium :
- anodizing
- for magnesium
- chromate treatment.
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B Protection by painting is mandatory but may be reinforced or lightened according to the area
involved.
- accessible area :
Inspection of this area must be easy enough to enable detection of corrosion as from initial signs
of evidence. It must be possible to efficiently treat during routine maintenance operations.
- inaccessible area :
- fuel area
The different catégories of protective treatment shall be applied according to the area involved :
- normal protection
- light protection
- heavy protection
The table indicates the protective treatment applied during manufacture and according to the
aircraft area.
In all cases, countersinks shall be protected by adhesive or non-adhesive sealant when these
countersinks are on skins in air, water or fuel tight areas.
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B Normal protection : (lower portions of accessible areas, inaccessible areas as per table).
- Finishing : none
- After mounting :
- injection of sealant or application of bead under head and on shank of screws and rivets-
see para. 3.
D Heavy protection : (accessible area subject to corrosion and inaccessible area as outlined in the
table).
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Aluminium
Anodized light
alloys.
Stainless steels
Titanium and
titanium alloys
(anodized or not) .
Magnesium alloys
Key:
- 0 : caulking not required
- C : caulking required (supplemented with sealing in some cases).
NOTE : The cauiking is carried out between detail parts having received their complete protection
(as a rule, basic protection and paint).
For reference :
Titanium/cadmium plated steel contact is forbidden above 150°C.
-
-Titanium should be isolated from cadmium-plated steel by sulphuric anodizing or sealant, above
80°C.
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To sum up :
(1) Assembly only between protected light alloy and cadmium plated part. (e.g. cadmium plated bolt
connecting light alloy parts).
The caulking is carried out under head and on shank in external areas and only when holes and
countersin kings are performed after protection.
The final protection (Paint or PR application) is performed after assembly in inaccessible areas
and fuel areas.
(2) Assembly between - titanium or its alloys, magnesium alloys - stainless steels (e.g. assembly by
titanium screws, whatever the materials of assembled parts, except magnesium).
Standard installations
-
- Located, in inaccessible areas, installation is carried out without caulking (titanium attaching
screws).
- No caulking under screw heads or on shanks whatever the materials in contact and the utilization
area.
- Countersinks and holes are mandatorily protected on detail parts (drilling prior to protection).
(a) Special precautions are required for ensuring assembly protection of magnesium parts mandatorily
chrome pickled without omission.
AA
05-78 Restricted 0-1 14M
AVIONS MARCEL DASSAULT ZL-J>~irÇL
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^£-**^^^ Restricted MANUAL 03
(b) After application of priming coat and primer coat, the part faying surfaces and hardware resting
surfaces are exempt from finishing coat (to avoid overthickness préjudiciable to assembly). Caulking
and application of sealant on edge are performed on these areas during assembly.
(c) Insertion bores for assemblies and bushings are entirely exempt from finishing coat. Caulking is
performed on insertion (bushings and assembly components).
(d) After insertion and application of sealant on edge, any paint protection touch-up is carried out by
application of the complete paint scheme (Paint forbidden in fuel area).
4- SPECIAL PROTECTION
A Electrical bonding
Electrical bonding areas are protected by chrome pickling, titanium anodizing, cadmium plating
or metal spraying which are anodic protections.
AA
05-78 Restricted 0-1 14T
AVIONS MARCEL DASSAULT /LJ>-^rU
BREGUET AVIATION ^o_ _ _
MIRAGE F
Restricted ^AANUAL 03
FUEL TANK SEALING
The integral tank sealing on wing group and fuselage is obtained according to the same principle.
Sealing of the various component connections and attachments is ensured by the use of miscellaneous
seals.
- with brush, or
- as bead or by injection, or
- by interlaying, or
- with brush or by filling and draining.
The product used with a brush or by filling process is applied as finishing inside the integral tanks.
All the surfaces are coated with a protective film.
A Visible sealing :
- Corner bead. Located inside or outside the structure box
- Inter sheet bead. Located on the edge of integral panels.
2- ATTACHMENTS
The sealing principle of assembly components is identical with that described above (Fig. 9).
Structure sealing is obtained on installation by interlaying PR sealant between lower surface skin
and structural components (false spar 1 - rear spar) between ribs 1 and 2A - by injection in grooves
provided on skin (in area comprised between ribs OC and 1 and various fittings).
Then, access to the inside of structural boxes is easy and visible corner beads are readily applied
inside structure box.
Since upper surface skin is structure box closing side, sealing is made by two injected beads.
AA
01 ~77 Restricted 0"115
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Cordon de
PR. 1422 B2
Bead of
PR.1422B2
PR.1431 S1
PR. 1422 B2
Rivet standard
Standard rivet Rivet Huck étanche Rivet Huck-Rivet Huck
Tight Huck rivet
2 couches PR
2 coats of PR
3 couches PR 3 couches PR
3 coats of PR 3 coats of PR
2 - VIS
SCREWS
3 couches PR 2 couches PR.
3cpatsofPR \ 2 coats of PR
Vis étanche
Tight screw
3 - ECROUS
NUTS
.2 couches- PR Injection PR 3 couches PR 2 couches PR
' coats of PR dans coupe I le 3 coats of PR 2 coats of PR
Injection of
PR into cup
A Fixed skins are assembled on structure by riveting ; these various panels include welded and riveted
stringers. Sealing between skins is obtained with inter-sheet beads.
B- Screwed removable skins (Fig. 10) (17-00 - 27-01(11) - 27-03(09) - 30-03(09) - 31-01(11.1) -
32-03(09)) are sealed by injected beads and attached by sealed screws (see Fig. 9) to anchor nuts.
(1 ) External doors
Fitted with an «O» ring, they are attached by screws to anchor nuts integral with door edgings,
except door 17-02(10) which is sealed by injected bead ; attachment with F screw.
AA
12~76 Restricted °-118
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
.31 .01 .1/1(11 .1/1)
27.01/3(1 l/3)_ ,_31 .01 .1(11 .1)
18.04 i (08ÏX-, 22.03i(09ij 27.01(111 1/2)
_19.l0
FIGURE 10 - ETANCHEITE AU COMBUSTIBLE
SEALING OF FUEL TANK STRUCTURE
AB
12-86 Restricted 0-119 FIGURE 10 0-119
AVIONS MARCEL DASSAULTJ
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WATER TIGHTNESS OF DOORS AND SKIN
JUNCTIONS - WATER DRAINING
It is obtained using sealant and seals in certain compartments of the nose cone, at fuselage upper
section and on sides, up to fuselage mid-frame, on removable structure components, moving
components, fixed skin connections and structural parts exposed to water.
A Sealing by sealant application
This door is made tight by a foam seal on door lateral edgings, in LH side bent section, in RH side
stiffeper corner. Rear surface of frame 12 and front surface of frame 17 are fitted with gutters at
junction with the door. Each of these gutters includes a special conductor seal held in place by bonding.
All the ports or slots > 1 ,5 mm (0.058 in) shall be blanked with sealant.
C Sealing of laser telemeter doors and fairing (Figure 10M)
AB
12"76 Restricted °-120
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 03
SECTION D SECTION E
_*/-
Cadres
i^aoreb 123
' '
4 5 6 7 8
>
9' 11
' '
12 '
13 '
14 '
15
'
17 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Frames
CI 2 C.17
r
COUPE A COUPE B
SECTION J
CROSS SECT/ON A CROSS SECTION B
V2 . 66
VI .62^ V2.46^/"
COUPE C
CROSS SECTION C
COUPE D
CROSS SECT/ON D SECTION L
Itobtained with :
is
circular seal at internal hinge bearing on stabilator rib 0 surface
- a
-a PR sealant bead at all connections of skins and trailing edge structure components in
honeycomb area.
All flight control pins crossing wings are sealed with PR sealant under head on upper surface side.
Draining is made through skin holes. These holes enable trickling or condensation water trapped in
some compartments to be drained.
On nose cone :
- the compartment of refueling boom filler valve (Section L)
- the housing of refueling boom (Section M)
On fuselage :
the buckets of nose cone upper attachment fittings (Section A)
-
- incidence probe support between frames 1 and 2 (Section B)
-upper gutters of battery bay doors (11-03) and oxygen compartment doors (11-09) between
frames 1 1 and 12 (Section D)
-canopy and windshield sections between frames 1 and 2, 6 and 8, 11 and 12 (Section C -
Section J)
- structure box of canopy hinge housing between frames 12 and 13 (Section E)
- structure boxes of ground rescue handle housing between frames 12 and 13 (Section E)
- recess of radio bay air vent scoops (Section K)
- structure box of electro-static connection at frame 17a (Section F)
- structure box of pre-cooler access door 29-07
- structure box of electro-static connection at frame 30 (Section G)
- access compartments to engine trunnions ahead of frame 30, on LH and RH sides (Section G)
On wing group :
On fin :
- compartment of direction finding unit, aft of radar detector.
AB
12-76 Restricted °"122
MIRAGE F
Door 10-04(08) is sealed by interlaying PR sealant on door periphery and by fitting screws with
PR sealant
AB
05-75 Restricted 0-123
AVIONS MARCEL DASSAULT \~li.\ MIRAGE F
BREGUET AVIATION ^<-£i.-~
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SECTION B
mmr
03.03^ 10.04(08)
Cadres 12 3 4 10 11 12 13
Frames
<2° ^r1
i <\ w y<^
SECTION C
P SECTION A SECTION D
t
5s
L.7
/?i i n
ï
FIGURE 12 ETANCHEITE PRESSURISATION
AIR PRESSURE SEALING
AC
05-75 Restricted 0-124
AVIONS MARCEL DASSAULT i
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Restricted MANUAL 03
VARIOUS TIGHTNESSES
(Figure 13)
Tightness of doors and panels, located under gun bay ceiling between frames 19a and 22, is made
by seals bonded on their periphery.
Sealing is performed on the periphery of lower 5 and upper 6 air intake doors by a PR sealant
bead. This bead adheres only to door.
AA
05-74 Restricted 0-125
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
10 11 12 13 14 15 17 18 19 19a 20b
yjy////////////////^^^^
COUPE E
rz% ETANCHEITEAL'AIR
CROSS SECT/ON E AIR TIGHTNESS
SECTION D
19.07.1i 19.05.1
COUPE F
CROSS SECTION F
W///////////////////^^^^
SECTION A SECTION C
ssssigaE
THERMAL PROTECTION
(figures 14, 14F and 14J)
1 - GENERAL
Thermal protection is performed :
in zone A :
-
- nose cone : between frames I and VII, inside the various structure boxes - on doors, pitot
probe rear fairing, laser telemeter fairing (filler valve compartment, door, refueling boom housing and
door between frames II and III are not heat-insulated),
-fuselage : between frames 1 and 2, in the lower equipment structure box (section F) -
between frames 2 and 3 on structure lower section (section G) - in cockpit (section H) and on equip¬
ment bay door (section J),
- in zone B : engine compartment and duct,
- in stabilator servo-control structure box.
2- DESCRIPTION
A Protected zones
(1) Zone A
(2) ZoneB
(a) Between frames 26 and 36, protection on each side of the fuselage is by :
- three «Protecal» panels 3-4-5,
- one titanium thermal shield 6 covering the upper section of panel 3,
- two laminated plastic panels 7 - 8.
On LH side : one titanium thermal shield 6 covers the lower section of panel 3.
On RH side (modification 711 incorporated) : a titanium plate also covers the lower section of
panel 3.
(b) The portion of the engine compartment located between frames 38, 39A, 39B and 41 is protected
by «Vicotex» 648 laminated plastic plates covered with stainless steel watered sheets ; the latter are
held in place by edge jumpers 21. This protective device is secured to the structure by wide washers 17
and screws 18 attached with anchor nuts 23 (see detail, section M).
At frame 41, the components are covered with seven stainless steel folded plates with laminated
plastic plates fitted between mating surfaces ; upper folded plate 24, LH and RH upper folded plates
25, LH and RH center folded plates 26, LH and RH lower folded plates 27 (frame 41, viewed from the
rear).
AG
11-80 Restricted 0-126
AVIONS MARCEL DASSAULT jL=P~r1>l MIRAGE F
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Restricted MANUAL 03
(c) At junctions in zone B between skins, internal sheets and frames, the protection is obtained by
fitting laminated plastic strips between the mating surfaces.
Heat insulation is obtained by bonding cork plates 28 to the structure box face, on the engine
compartment side, (cement EC1 675).
(2) Panels between frames 38, 39A, 39B and 41 (see figure 1 4J).
AB MOD 417
04-77 Restricted 0-1 26M
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION MANUAL 03
Restricted
C.28
COUPE D
CROSS SECTION D
Forme.
FUSELAGE chambre
CHAMBRE REACTEUR réacteur
FUSELAGE Fiujino
FIGURE 14 - PROTECTION THERMIQUE SECTION T
ENGINE COMPARTMENT compartment
THERMAL PROTECTION
AJ profile
06-85 Restricted 0-127 FIGURE 14 0-127 FIGURE 14 0-127
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Soyage Soyage
Joggling Joggling
SECTION D SECTION E
COUPE M
CROSS-SECTION M
Renfort Alfol
Reinforcement
+ + + + + + -L- + + + + J
+ + -+ + + + + + + + -*- + o\
+
+ + + + + + B^ + + + 1
+ +
+ + + + + + + + +
+ «1
+
+ + + + + -f*' + + -+- + j
y
J
Rivets POP référence T.L P.D.B.H.424 V Trous
Pop rivets ref. : T.L.P.D.B.H. 424 Holes
et dans le vicotex
Hole in corrugated
sheet and in vicotex
1 - PURPOSE
To locate intervention points for maintenance, servicing and identification of the aircraft.
2- GENERAL
Marking enables location of ground intervention points related to servicing, handling, maintenance
and safety of aircraft, and also location of frames 11, 1 7, 21 , 22, 25, 29, 31 , 36, 39 and 41 , level with
the FRL, on L/H and R/H sides.
Dimensional characteristics and colors of various symbols and inscriptions are defined in the
following tables.
Some decal-type and standardized symbols and inscriptions have no indication about dimensions
or letter type.
AA
10-76 Restricted 0-128
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
Oxygen
Inscriptions on aircraft
Green
27 <Cockade
c\
28 Inscription on doors Black
o
I IT IS MA\DATO»v THAT TnIS DOO« BE
29 Inscription on door in position before jacking up aircraft
Aircraft number
fuselage 1
I
L J
I
I
ot Black
fin I\I2[]0T O.I
Ye/low
o! strip with
! red
Marking off the areas L hatching
by strips
Red
strip
avions: ~^T
Black
M.DASSAULl
°l
KEEPOFE =4 Black
+
Fuel Pitot-static system
Orange
Draining port Red arrow
and circle
Static port - Pitch dash-pot Black letters
Orange et noir
Tank bleed
Grounding for
refueling Black
10 Ground power receptacle
F Black
Vario-alternator
system
^ Orange
oil filling
Accessory gear¬ Black
box oil filling Air conditioning
Engine oil filling
Hydraulic system
13 Cabin pressure inlet :: Orange
Black dots
Hydraulic fluid filling Black
AG
05-80 Restricted 0-129 0-129
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
275
16 Ammunition box 23 Ejection seat
124
170 (LH and R H sides)
Black
Print type 14
White letters
o Print type 12
J CO
17 Gun bay 75 |
200
Green
o
CO
44 r50-
1
19 L ink reco very box o
24 Canopy embrittlement
CM
(LH and RH sides)
1
70
Handing
30 ^jefi^.
. Black and orange - yellow
20 Jacking points 25 Rescue on ground
13 equally spaced divisions at 45°
(LH and RH sides)
Orange
50 I
1 - SCOPE
To define the general criteria for detecting the defective rivets and determining the rivets
to be replaced.
B - Defective rivets
A simple visual inspection allows defective rivets to be detected in the three following
cases:
-Rivet head broken or cracked,
-Rivet head showing one or several incipient wrinkles on its periphery,
-Rivet head separated from countersinking (or for example, mushroom-head rivet not
gripping the sheet) with the possibility of clearly inserting a 0.04 to 0.05 mm (0.0016 to
0.0020 in) minimum feeler gauge between the head and the sheet without any sheet motion
(these rivets are classed as loose rivets).
REMARK :
A blackish trail on the skin panels in the direction of the airstream ("comet tail") starting
from the head of a rivet or the cracked paint on its periphery is not sufficient evidence to de¬
cide that a rivet is loose and therefore defective.
Confirmation of a loose rivet can only be obtained by subjecting the rivet to a more thor¬
ough inspection so as to ensure that it no longer clamps the assembled components together.
C - Doubtful rivets
A slightly more thorough visual inspection allows detection of a doubtful rivet in the fol¬
lowing three cases:
-Rivet head deeply sunk in countersinking (sinking of 0.1 mm (0.0039 in) min in rela¬
tion to the skin).
-Rivet head deeply marked by riveting tool.
-Rivet head flared (head edges raised).
IMPORTANT NOTE :
In these three cases it is necessary to check that rivets effectively clamp the sheets. For
this purpose, put finger half on rivet head and half on skin while an aid using a tool handle al¬
ternately applies and releases pressure against the skin around the "doubtful" rivet. A relative
displacement of rivet in relation to skin clearly felt by the finger indicates that the rivet
"breathes". In this case, the "doubtful" rivet shall be considered as defective. As an alternative,
on thin gauge sheets, it is possible to knock rather strongly around the rivet (second finger
folded as when knocking on a door). When the rivet no longer clamps the sheets, a slight me¬
tal clicking of the skin sheet hitting the underlaying sheet can clearly be heard.
AB
03-87 Restricted 0-501
AVIONS MARCEL DASSAULT//JS^-'Ml \II\/-\V_7I_ I
^-î*&^ ^sQs
BREGUET AVIATION
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MANUAL 03mi i a i /-*->
D - Additional inspections
When a rivet is missing, clearly abnormal (head broken or wrinkled) or loose, the attach¬
ing rivets on either side must be checked.
If the cause of the abnormality is presumed as a consequence of aircraft use, the other areas
which may have been subjected to the same stress must be subjected to a careful inspection.
In the case of a rib, frame or in a riveting pattern, check the symmetrical area and inspect all
the other rivets of the rib, frame or riveting pattern concerned as indicated in paragraph 2 C.
When two rivets or more are ascertained as "defective" by simple visual inspection as de¬
fined in paragraph 2 B, on a rib or on a frame, check all the other rivets of such rib or frame,
using procedure described in paragraph 2 C.
When one rivet or more is ascertained as "defective" by simple visual inspection as de¬
fined in paragraph 2 B, on a riveting pattern, check all the other rivets of the row using proce¬
dure described in paragraph 2 C.
Any isolated rivet considered as good a priori in a row of defective rivets is to be checked
after unriveting of the defective rivets on the one hand and installation of spare rivets on the
other hand, using procedure described in paragraph 2 C, but it is not to be systematically re¬
placed, for it will depend on the limitations specified in paragraph 3.
If the paint film is broken around a rivet head, make sure that no corrosion has developed
under the paint, then protect the rivet periphery after treating any corrosion detected
| (see Structural Repair Manual, 1 -361).
On sheet edges, door framings, clusters of ribs or any vital attachment, any rivet consid¬
ered defective (loose rivet or rivet head not seated against the sheet to be clamped) shall be
replaced.
B - Tolerated rivets
As a general rule, the following rivet defects may be accepted without the need of re¬
placement:
-On rib, frame or spar:
Two loose rivets per linear meter on a rnajor component rib, spar or frame, provided that they
are separated by at least twenty good rivets and not located in clusters.
-On the other rows (stringers, stiffeners or components without load transfer):
Four loose rivets per linear meter provided that two loose rivets are separated by at least ten
tight rivets.
-On scattered -rivet areas:
One loose rivet on a surface area equivalent to that of a 150 mm (5.91 in) radius circle com¬
prising no other loose rivet and centered on the loose rivet.
NOTE: The above tolerances are only applicable when access to the rivets is difficult. Other¬
wise, rivet replacement is mandatory.
4 - REPLACEMENT PROCEDURE
AC
08-88 Restricted 0-502
AVIONS MARCEL DASSAULT U^^^TSL
BREGUET AVIATION . __
MIRAGE F
Restricted MANUAL 03
1 - SCOPE
2- MATERIALS
3- INSPECTION
A General procedure
- Check the structure for general condition (cracks, distortion, impact marks).
- Inspect the rivet rows (see 03-0).
- Check for any trace of fuel leakage.
- Check doors and access panels for correct attachment.
- Check general paint condition.
- Check for any trace of corrosion and scratches (for removal, see 03-0).
Special attention should be given to the inspection of the following equipment or zones which
are most likely to be affected by corrosion :
- air intakes and start of the air intake ducts,
- additional air intake doors.
AA
06-82 Restricted 0-503
AVIONS MARCEL DASSAULT f^^-^TVL.
BREGUET
f
AVIATION^^F^^^O
MIRAGE F
^£*=***^*^ Restricted MANUAL 03
Oxygen compartment.
-
U/C wells :
-
- steel hardware, small parts and hydraulic connections to be subjected to a rapid visual
inspection.
- Nose U/C leg, in particular :
- at the support of the nose wheel steering control unit,
- around the plain bushings fitted to the truss jack drive clevis,
- on the towing bracket,
- in the vicinity of the pipe support clamps,
- on the nose U/C shield door, specially where it is attached to the U/C.
- Cockpit :
sight support.
-
Modification 579 not incorporated :
- canopy hinge fitting.
- Airbrakes.
- Fuselage underside.
- Wing, flap and aileron lower and upper surfaces.
- Flap nose attachment fittings.
- Wing upper surface, around the main attachment fitting pickup screws (in case of corrosion,
see relevant worksheet - 03-1-609).
- Stabilator lower surface.
- Areas close to the gun blast tubes.
- Gun bay.
- Leading edges (wings - fin - stabilator - air intakes).
- Antenna mounts.
The internal structure boxes of the aircraft shall also be inspected with the utmost care, and
specially :
- areas where foreign matter may accumulate (lower sections in particular),
- floors and zones underneath,
- areas where dissimilar metals are in contact and may generate electrolytic couples,
- components in contact with rubber, neoprene or klegecel seals which absorb humidity and may
create corrosion areas.
- Carefully inspect components susceptible to notching (AU4SG). All scratches and points of
impact shall be systematically blended out.
- As a rule, a scratch exists if a burr or dent is felt by passing the fingernail over the skin panel.
Anodized skin panels shall be specially checked. As scratches are the origin for corrosion attack, they
should be treated either immediately or in a more or less short delay according to their extent (see
03-0). Previous scratches which have been already treated shall also be investigated carefully.
(1) On fuselage :
-boundary layer bleeds,
- air intakes, air intake ducts (see Structural Repair manual), shock cone fairings and shock cones,
air intake attachment straps; check that shock cone spring ribs have not caused any metal tear on
internal surfaces of air intake ducts,
- additional air intake doors (see 06-3),
- areas close to additional air intakes (specially in the corners),
AA
05-85 Restricted 0-503M
AVIONS MARCEL DASSAULT f ^ -" JK / V\l l\ A"\N^I_ I
BREGUET AVIATION ^._~ ^^^, . ,...,,... .
^LJ^ Restricted MANUAL 03
(2) On stabilators:
-stabilator lower and upper surfaces,
-specially check the stabilator honeycomb trailing edges:
-detect the defects by the audio method: LIGHTLY tap the surface of the bonded
components using a steel drift the size of a pencil with a round polished end (or possibly a
coin); the obvious difference in sound when tapping a bonded area and an unbonded area can
be easily heard, and is distinguished by:
-a clear single sound if the assembly is satisfactory,
-a dull and muffled sound if there is a defect.
THIS OPERATION SHALL BE PERFORMED WITH CARE (LIGHT GAUGE
SKIN PANELS) TO AVOID DAMAGING THE COMPONENTS INVOLVED.
-if in doubt, see worksheet dealing with checking of trailing edge structural box
(03-4).
(3) On wings:
-lower and upper surface skin panels:
-inspection of fasteners and fittings,
-inspection of rib 5 riveting, specially at the lower surface; should three or more ad¬
jacent rivets be found to be loose, apply the repair procedure (3-61 1 ) described in the
STRUCTURAL REPAIR manual as soon as the aircraft is grounded, or after 150 flying hours at
the latest,
-lower and upper surface panels of tank structure boxes,
-condition and attachment of nylatron sections on trailing edge, flap top,
-leading edges, specially the fixed slat upper surface skin at slotted slat drive points 1 and
2.
AC
12-87 Restricted 0-504
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
-Should cracks start from the bottom of the slots, perform a dye penetrant inspection to
determine their exact length with accuracy:
-cracks < 15 mm: stop them as illustrated by the examples below, leaving the edges
well rounded off,
Hole enlargement
to stop the
incipient crack
i
I
I
-crack ^ 15 mm, apply the repair procedure (3-604) described in the STRUC¬
TURAL REPAIR manual,
-ailerons
NOTE: The damage criteria, operating limits, and checks or repairs required for the compound
ailerons (MOD 568) are given in section 2 of the STRUCTURAL REPAIR manual.
-high-lift devices:
-condition of inboard and outboard flap riveting (see 03-0),
Check that there is no friction and that there is sufficient clearance between the screw
jack sliding door and the wing upper surface skin.
NOTE: A Teflon strip, instead of a self-lubricant paint strip, may be bonded on the inboard
trailing edge of some droop slats: check this strip for condition and bonding.
Should this strip be damaged (unsticking, tearing, etc.), remove it and apply a strip of
self-lubricant paint (inboard trailing edge and slat drip strip) (see Repair manual).
AB
12-87 Restricted 0-504F
AVIONS MARCEL DASSAULT: MIRAGE F
BREGUET AVIATION ^<^__
^^ ^a~=»^
^r^^ Restricted .«akiiiai
MANUAL «o
03
(4) On fin:
-leading edge,
-rudder,
-the hinge of the center shackle actuating rod (check for corrosion),
-panels.
D - Various checks
-Check that the water draining holes in fuselage and wings are not stopped (see 03-0).
-Check for correct condition of inscriptions.
-Check that the sealing beads are not cut or damaged, specially at the junctions of the
tail unit trailing edge.
4 - CHECK OF FITTINGS
5 - MAINTENANCE
NOTE: After removing the hoisting fitting plugs, remove any traces of oxidation from them.
Grease them and install without applying Loctite.
AA
12-87 Restricted 0-504M
AVIONS MARCEL DASSAULT ,
MIRAGE F
BREGUET AVIATION ^U_~ ^^^> ^ . ^ . ....,., rt03
~
^-^ ^-^ Restnctecj MANUAL
AIRFRAME MEASUREMENTS
1 - SCOPE
The measurements are intended to determine the accidental structural distortions on air¬
craft.
-by comparing the dimensions taken on the wings and tail unit with those admitted for
the incidence, dihedral, and incidence and dihedral asymmetry,
-by checking the relative displacements of the main components with respect to one
another (triangulation).
2 - EQUIPMENT REQUIRED
3 - GENERAL
A - Measurement purpose
AC
03-87 Restricted 0-505
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
L9-AV Lg.AR
Lg.AV Lg-AR
Lg.AV Lg-AR
Lg-AV Lg.AR
J vHl
vGI^^<\ N.4
CAUTION:
AFTER REPLACEMENT OF A MAJOR COMPONENT, WING FOR INSTANCE, THE DI¬
MENSIONS SHALL BE RECORDED IN THE AIRCRAFT LOGBOOK AND SHALL REP¬
RESENT THE NEW MANUFACTURING DIMENSIONS FOR THE REPLACED
COMPONENT. SUCH DIMENSIONS SHALL BE REFERRED TO ON FURTHER MEAS¬
UREMENTS.
It is represented by a 5 mm (0.197 in) dia circle punched lightly but visibly on the «kin.
A value in tenths of millimeter is marked close to the circle ; this value is the direct read¬
ing correction.
The skin correction permits to take into account the local defects at a given datum point.
The imperfect actual profile differs from a theoretical profile by a few tenths of millimeter.
For easier calcuations, it is assumed that a corrected profile is at 5 mm (0.197 in) from the
theoretical profile. Thus the skin correction shall be e = x + 5 mm (0.197 in), hence the
suppression of the negative signs.
A Triangulation point
Identified by a 1,5 mm (0.059 in) dia and 0,8 mm (0.031 in) deep blind hole, filled
with red paint and'surrounded by a triangle.
Identified by a 1,5 mm (0.059 in) dia and 0,8 mm (0.031 in) deep blind hole, filled
with red paint and surrounded by a 5 mm (0.197 in) dia circle.
(2) The Figure 1 5 and the aircraft logbook give the list of the measurement points which are
all identified by a letter.
-Points (A.B.C..) beneath the fuselage bear no index. Points are given index 1 (A1 -
B1...) on A/C LH side (fuselage - wing - tail) and index 2 on A/C RH side.
-Wing points are located on the upper surface and the lower surface; however only the
lower surface points are used for measurements.
AB
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B Aircraft configuration
The A/C configuration for measuring purposes is of the utmost importance and must be complied
with so that the values obtained can be compared with one another :
- aircraft jacked up and leveled.
Position the front lifting jacks so that they do not hinder positioning of the rules at points B1
and B2, and of the plumb line at point f D.
clean configuration (without external stores),
- guns in place, ammunitions boxes empty,
- fuel tanks empty,
- ejection seat removed,
- engine and nose cone mounted,
- U/C retracted,
- flight control adjustment tool fitted in the cockpit,
- fix the control stick in the fully aft position with the above tool (hydraulic system under pressu¬
re, electrical power off).
MEASUREMENTS SHOULD BE TAKEN UNDER SHELTER, IN A QUIET AREA, AND AT A
MOMENT OF THE DAY WHEN THE TEMPERATURE IS AS CLOSE AS POSSIBLE TO 20°C.
4- PRELIMINARY STEPS
A Instructions for leveling the aircraft
-Jack up the aircraft (see 02-2 ), positioning the rear jack properly : one of the sides of the
triangle formed by the three legs should be perpendicular to the aircraft centerline, and located aft of
the ball joint.
- Provide for a minimum clearance of 100 mm (3.94 in) between wheels and ground.
For a coarse leveling performed with the quick leveling rule, a slight nose-up attitude is preferred
to a nose-down attitude, as extending a jack is easier than retracting it.
(1) Use a sight tube with a true precision at least equal to 0.1 mm at a distance of 10 meters. This
sight tube should be perfectly transparent, precise, accurate and easy to set up.
(2) Location
It is preferable to place the sight tube aft of the aircraft in line with the stabilator leading edge and
at 5 or 6 mm (between 0.197 and 0.236 in) from the aircraft centerline.
(3) Height
NOTE 1 : The operator is firmly advised to adjust the sight tube height so that he is seated when taking
the readings. His position for applying his eye against the sight tube eye-piece should not be
wearisome (an uncomfortable position will greatly affect the reading precision).
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NOTE 2 : Once the sight is correctly positioned, perform the following operations in the order, without
altering the sight tube setting :
- leveling the aircraft,
- recording the height of the fuselage datum plane,
- recording the height of the wing points.
- recording the height of the tail unit points.
C Sight horizontality
Leveling the sight tube is a delicate operation of great importance for the measurement accuracy.
It must be carried out in strict compliance with the instructions in the technical handbook of the sight
tube used.
(a) The rule must be vertical in both planes. To this end, the rule incorporates a spirit level permitting
to place the measuring rod vertically at each point.
(b) For the leveling points, insert the lateral tip of the rule into the center hole.
(c) For the skin points : if a punch mark, a recess or a scratch is found inside the circle, put the
vertical tip of the rule inside the circle representing the point, but not in the hole resulting from the
punch mark, recess or scratch. The height read on the rule should be that of the skin outer surface at
the considered location.
A Principles
AB
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B Start by setting the aircraft approximately level, using the quick leveling rule. The operator must
sit on a stepladder and not in the cockpit.
C Use the sight tube to set the aircraft in horizontal position, proceeding as follows :
(1) «Swing» the aircraft (from side to side and from back to front) so as to determine a basic hori¬
zontal plane to include fuselage horizontal datum points Bl - B2 and D1 - D2 to within 0.7 mm
(0.028 in).
(2) This «swinging» is a working procedure using the trial and error method. It consists in balancing
the deviations between the leveling points above and below the horizontal plane determined by the
sight tube.
(3) Proceed in the following way, with a single setting-up of the sight tube :
Points A1 B1 C1 D1 E1
Nose cone LH
tip height side
Height h
Points A2 B2 C2 D2 E2
RH
(see para. G)
side
Height h
Points B1 C1 D1 E1 Sum of LH
LH side dimensions T1
side
Height h H -Ir F Hr- =
Points B2 C2 D2 E2 Sum of RH
RH side dimensions T2
side
Height h H\- Hh - -
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h
n2 =Il4
- The fictitious distance between the aircraft basic plane and the sight tube plane will be :
L i u
- Height H shall be the one and only calculation value retained for the following operations. It
represents the «corrected» distance between sight tube plane and basic plane.
H =D rule constant
If these two requirements are not met, repeat all the operations described above.
This measurement is to be taken in some special cases only (accidental deterioration of the nose
cone - exceptional load factor > 1 0 g).
- Using the rule, measure the height of the nose cone tip with respect to the sight tube plane.
- Calculate, the height deviation between this point and the basic plane, i.e. recorded height H
(basic plane height).
- Compare the measured height deviation with the original height deviation (see aircraft individual
logbook) (tolerance ± 1 mm (0.039 in).
Measurement
point
Bottom
AB
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6- WING MEASUREMENTS
A Identifying the wing points
(1 ) Wings mounted on thé fuselage, aircraft horizontal and in the indicated configuration.
(2) On each wing lower surface, eight skin points are located as follows :
- on section 1 , two points VA and VB
- on section 2, two points VC and VD
- on section 3, two points VE and VF
- on section 4, two points VG and VH
Index 1 is reserved for the LH wing points.
Index 2 is reserved for the RH wing points.
NOTE : Points VA - VC - VE - VG are located on the front spar.
Points VB - VD - VF - VH are located on the rear spar.
Points VA - VG and VB - VH are used for dihedral check.
B Principle
(1 ) Recording the height of the wing skin points
The scope of the operation is to determine the height of the considered point with respect to the
aircraft basic plane (dimension A).
The point of the graduated rule is placed on the skin point concerned.
The operator directs the sight tube toward the rule and records dimension (a) of the considered
point.
This dimension «a» is to be increased by the distance between the point and the 0 graduation of
the rule (y).
Moreover, the reading taken with the sight tube gives the height of the point with respect to the
sight tube plane (dimension a + y).
Therefore, the height P between the basic plane and the sight tube plane must be subtracted from
the point height determined with the sight tube (i.e. dimension a + y - P).
I (P = D + x, with D = fictitious distance as found previously)
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^££=^~*^^ Restricted MANUAL 03
The height of each skin point must receive the «skin correction», to be subtracted from the
previous result :
Incidence deviation
The difference Ai A2 represents the height deviation E (in mm) of the rib considered. This
value E is to be converted into an incidence expressed in minutes (E mn).
For a given rib, the incidence deviation between its actual position and theoretical position is :
A = E mn Eth mn
A is function of E Eth = A! A2 [A{ th A2 th).
Upon aircraft release from factory, the incidence deviation has been measured as indicated above,
and the result has been entered in the aircraft logbook.
The manufacturing and the present incidence deviations should be found equal, to within the
tolerance.
(b) Incidence asymmetry
Compare the incidence deviation of a RH wing rib with that of a LH wing rib. The two deviations
should be found equal, to within the tolerance.
(c) Dihedral
The wings are assumed to be distorted as the aircraft is being used. This distortion is to be
determined, using the basic plane as a reference.
Select two points on each rib (one on the leading edge, about the wing tip, the other on the
trailing edge, near the wing root).
The theoretical dihedral of a wing group is calculated as follows :
- AEth is the theoretical height of the wing root point.
- Ath is the theoretical height of the wing tip point.
Hence Dth = AEth - Ath
Dth is expressed in mm and represents the theoretical height deviation. Once expressed in minutes,
Dth would represent the theoretical dihedral.
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b=a - e H = mm
o- =
DCa^O A2 ()«() B~
QQ »Q B2 r~TD2r~r *n
HEIGHT
HEIGHT OF INCIDENCE INCIDENCE ASYMMETRY
OF COR¬
CORRECTED
RECTED HEIGHT DEVIATIONS DEVIATIONS FROM DIFFERENCE DIFFERENCE
HEIGHT POINTS WITH
POINTS DIMENSION «E» = HEIGHT DEVIATIONS = THEORETICAL BETWEEN MEASURED AND
OF RESPECT TO BETWEEN
WITH «A» (MEASURED INCIDENCE MEASURED THEORETICAL
BASIC BASIC PLANE «E» (FRONT POINT INCIDENCE
RESPECT
4?
PLANE POINT HEIGHT) HEIGHT) - «E» INCIDENCE INCIDENCE DEVIATIONS
TO SIGHT Au
TUBE
PLANE
A = (b-H>
- «A THEO»
(THEORETICAL
(REAR POINT HEIGHT)
1 A
MEASURED MANUFAC¬
AND
MANUFAC¬
TURING 4P
DEVIATIONS 1 (LH
SECTION)
H POINT HEIGHT) INCIDENCE TURING LH
IN HEIGHT IN INCIDENCE INCIDENCE RH -MRH
E=A-ATHEO (mm) INCIDENCE
DIMENSION (minutes) DEVIATIONS SECTION SECTION SECTION)
«b» THEORE¬ AS PER AS PER COL. S I SEE SEE A/C AS PER
MEASURED COL. 3 - COL. 4 COL.8-COL.9 AS PER COL. 8
TICAL COL. 5 AND CHARTS COL. 7 LOGBOOK COL. 13
1 2 3 4 5 6 7 ! 8 9 10 11 12 13 14 15
i
VA1 279 +
1G ± ± + ± ± 1'30
VB1 292.2 +
VC1 207.8 ±
2G + ± ±i ± + ±2'
i
VD1 220.2 + i
VE1 136.4 ±
Section
±i + 3' AB
3G ± ± + ±
-5' (1G/1D)
VF1 147.7 ±
VG1 70.4 +
Section
± ± ±
+ 4'
4G ± + CD
-8' (2G/2D)
VH1 81.8 +
<8'
VA2 279 ±
Section
1D ± ± ± ± ± ± 1'30 EF
(3G/3D)
VB2 292.2 ±
VC2 207.8 ±
Section
2D ± + ± ± ± ±2' GH
(4G/4D)
VD2 220.2 ±
VE2 136.4 ±
+ 3'
3D ± ± ± ± ±
-5'
VF2 147.7 ±
VG2 70.4 ±
+ 4'
4D ± ± ± ± ±
-8'
VH2 81.8 ±
e = Ar Au
C Procedure
(1) Incidence
(a) Measure the rule constant.
(b) Calculate the distance H (H = D - rule constant) and record it in the table. Figure 1 6.
(2) Computation of height «b» of corrected wing points relative to sight-tube plane (see tables,
Figures 16 and 17).
(a) On each of these sections, using a reversible level and a rule provided with its tip and its spirit level,
the origin of which is roughly located at the center of each datum circle, measure the front point
height, and the aft point height.
NOTE : The height considered for each point is the height directly read on the rule. The «rule
constant» value has been taken into account when determining dimension H.
(b) Enter these values in each upper space of the table of Figure 1 6.
(c) For each point, note in the table intermediate circle the value marked near the reference circle
(skin correction) (this dimension, indicated in tenths of mm, is to be converted into mm). This
dimension is indicated in the aircraft logbook. Check for similarity.
(d) In the table lower space, enter the difference between the higher dimension and the skin
correction dimension.
Enter the values obtained in table of Figure 17, column 1.
(3) Computation of height «A» of corrected wing points relative to basic plane.
(Table in Figure 17).
A = (b-H)
The resulting positive value shall be entered in column 3 of table opposite each point.
(4) Calculation of height deviation «E» between measured point and theoretical point (see table.
Figure 17).
E = «A», measured point height (col. 3) minus «A theo», theoretical point height (col. 4).
Enter the value obtained in column 5.
NOTE : «E» is given the sign «+» if the wing height exceeds the theoretical value («A» > «A theo»),
and the sign « » in the opposite case.
(5) Calculation of the height deviation between front point and rear point
(see table. Figure 17)
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AB
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4.9 5'.57" 0'.29" 0.4 0'.41 " 0'.54" 1'.21 " 2'.25"
5.0 6'.05" 0'.36" 0.5 0'.52" 1 '.08" 1'.41 " 3'.02"
5.1 6M2" 0'.44" 0.6 1 '.02" 1 '.22" 2'.01 " 3'.39"
5.2 6'.19" 0'.51 " 0.7 1 '.1 2" 1 '.35" 2'.21" 4M 5"
5.3 6'.26" 0'.58" 0.8 1 '.23" 1 '.49" 2'.42" 4'.51"
5.4 6'.34" T.05" 0.9 1 '.33" 2'.02" 3'.02" 5'.28"
5.5 6'.41 " V.13" 1.0 1 '.43" 2M6" 3'.22" 6'.04"
5.6 6'.48" 1 '.20" 1.1 1 '.54" 2'.30" 3' .42" 6'.40"
5.7 6'.56" T.27" 1.2 2'.04" 2'.44" 4'.02" 7M7"
5.8 7'.03" 1 '.34" 1.3 2M4" 2'.57" 4'.22" 7'.54"
5.9 7'.10" 1 '.42" 1.4 2'.25" 3M0" 4'.42" 8'.30"
6.0 7'.18" 1 '.49" 1.5 2'.35" 3'.24" 5'.03" 9'.06"
6.1 7'.25" 1 '.56" 1.6 2'.45" 3'.38" 5'.23" 9'.43"
6.2 7'.32" 2'.04" 1.7 2'.56" 3'.52" 5'.43" 10'.20"
6.3 7'.40" 2'.1 1 " 1.8 3'.06" 4'.06" 6'.03" 10'.56"
6.4 7'.47" 2'.1 8" 1.9 3M6" 4M 9" 6'.23" 1 1 '.32"
WING GROUP
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09-84 Restricted 0-51 5M
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Dimension «E», front point height (col. 5) minus dimension «E», rear point height (col. 5)
NOTE : The height deviation «AV - AR» (front point rear point) is given the sign «+» if the wing
group is in a «pull-up» attitude with respect to the theoretical value, and the sign « » in the
opposite case.
(6) Calculation of the angular deviations in terms of the height deviations (see table. Figure 17).
(a) Refer to the chart in Figure 18, and enter these values in column 7 opposite the space with the
corresponding sign in column 6.
NOTE : The conversion curves are linear. If a dimension is too high for the chart, split it up into lower
values comprised between 0 and 2,5 mm (0 and 0.09 in) or 0' and 5', then add up the partial
results.
Enter the values of column 7 in the similar spaces (points and signs) of column 8.
In the aircraft logbook (Measurement report) read the deviations between the manufacturing
incidence dimensions and the theoretical incidence dimensions ; enter these values in the similar spaces
(points and signs) of column 9.
Taking the signs into consideration, enter the resulting values in column 10 (positive ones in space
«+», negative ones in space « ») (refer to paragraph C (5)).
(7) Checking the wing incidence asymmetry (see table. Figure 17).
(a) Carry over the values in column 8 to the corresponding spaces (points and signs) of column 13.
(b) For a same section on the LH wing and RH wing, calculate the difference between the measured
deviations (column 13), taking the signs into consideration.
LH section incidence deviation (column 13) minus RH section incidence deviation (column 13)
(a) This consists in checking the present height of points VA - VG and VB - VH relative to their
manufacturing height.
(c) Refer to the chart in Figure 18 ; the values found should be entered in column 16, opposite the
corresponding space.
(d) In the aircraft logbook (Measurement report), read the manufacturing height deviations, and carry
over these dimensions to the corresponding spaces in column 1 7.
AB
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DIHEDRAL ASYMMETRY
in mm in minutes
IN HEIGHT
in mm in minutes
MANUFAC¬
TURING
HEIGHT Au
i and
|WB1-vH1)
-<vB2-vH2)|
DEVIATIONS DEVIATIONS
AS PER
AS PER COLUMN 5 SEE AIRCRAFT LOGBOOK COL.16-COL.17 COLUMN 16
16 17 18 19 20
vA1-vG1
vA2-vG2
<9' <9'
or or
7,5 mm 7,5 mm
vBI-vHI
vB2-vH2
..Ml
NOTE : Assuming that «+ A» is the value found in column 16, and «+ B» that found in column 17,
we have
+ A - (+B) = + A - B
Using the height value variations of dimension «E» (column 16) of points VA-VG and VB-VH,
check that the dihedral height difference remains within tolerances given in column 20.
A- General
(a) Attach the measurement record to the aircraft logbook : this will be the new «manufacturing»
measurement for the replaced wing.
(b) Take a new measurement, after approximately 75 flying hours. For this new measurement, the
incidence asymmetry must mandatorily be within the tolerances.
The operation consists in determining the incidence deviations and the dihedral which will be the
new incidence and «manufacturing» dihedral values to be entered in the aircraft logbook.
To this end, fill in the columns 1 to 8 as done previously, and compare the new results with the
tolerances given in columns 9 and 11. If the incidence deviations and the dihedral are within the
tolerances of columns 9 and 1 1 , enter them in the aircraft logbook.
Any further measurement shall be taken in compliance with the above prescriptions (see
chapter 6).
AA
09-77 Restricted 0-518
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MIRAGE F
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*/
RESPECT POINT HEIGHT) HEIGHTI - jr£»
TO SIGHT
TUBE
PLANE
BASIC
PLANE
A = (b-H)
- *A THEO»
(THEORETICAL
POINT HEIGHT)
(REAR POINT-HEIGHT)
IN HEIGHT
(mm)
tN INCIDENCE
, (minutes)
EASURED
MCIDENCE
/ /
<P
in mm
IN HEIGHT
in minutes
DIMENSION AS PER SEE
THEORE¬ AS PER COL.5
«b» H MEASURED COL.3 - COL.4 AS PER COL.5
TICAL COL.5 AND CHARTS COL. 7
1 2 3 4 5 6 7 8 9 10 11
VA1 +
or 279
VA2 <8'
1G VA1 -VG1
or + 4 + ±3' or or
1D VA2 - VG2 7 mm
VB1
292.2 +
or I
VB2
VC1
+
or 207.8
VC2 <8'
2G. VB1 - VH1
or + + + - r or or
4.'
+ 7' VB2 - VH2 7 mm
2D I
VD1 +
or 220
VD2
VE1
136.4 +
or
3G
VE2
or + + + + 0'
3D + 10'
VF1
or 147.7 +
VF2
VG1 +
or 70.4
VG2
4G + 0'
+ 4- +
or
+ 13'
4D
VH1
+
or 81.8
VH2
8- STABILATOR MEASUREMENTS
For these measurements, the aircraft position and configuration, as well as the sight tube position,
are identical with those required for measuring the wings.
On the lower surface of each stabilator, six skin points are located as follows :
- on section 1 , 2 points eG and eH
- on section 2, 2 points eJ and eK
- on section 3, 2 points eM and eN.
With hydraulic pressure applied to aircraft and stabilator deflection template positioned, set the
LH stabilator to theoretical zero, then :
- act on the trim until the zero on template faces the mark on fuselage,
- record the height of points eG and eH of section 1 ,
- act on the trim so that the difference between these two heights is equal to the requested value
((- 1 10.1 ) - (1 17.5)) = .+ 7.4 mm (allow for the correction of each of these points) ;
- maintain the setting obtained using the flight control adjustment tool.
C Principle
D Procedure
(1) Incidence
(2) Calculate the height «b» of the stabilator corrected points with respect to the sight tube plane
(tables of figures 22 and 23).
(3) Calculate the height «A» of the stabilator corrected points with respect to the basic plane (table
of figure 23).
A = -(H-b)
The resulting negative value shall be entered in column 2 of the table, opposite each point.
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Constante règle
Rule constant Toutes les cotes doivent être
exprimées en millimètres
All the dimensions must be Djstance »corrigée» du p,an
i
b = a - e
n H =
fuselage points
mm
o-
G2TZI ej2IHÏ
eMl XJ1 1h
^Ml^Kl
HEIGHT
HEIGHT OF INCIDENCE INCIDENCE ASYMMETRY
OF COR¬
CORRECTED
RECTED HEIGHT DEVIATIONS DEVIATIONS FROM dIfTERENcE
HEIGHT POINTS WITH DIFFERENCE
POINTS DIMENSION «E» = THEORETICAL MEASURED AND
OF RESPECT TO HEIGHT DEVIATIONS = BETWEEN BETWEEN
WITH «A» (MEASURED INCIDENCE MEASURED THEORETICAL
BASIC BASIC PLANE «E» (FRONT POINT !
INCIDENCE
RESPECT POINT HEIGHT) INCIDENCE INCIDENCE
PLANE HEIGHT) -«E» I
MANUFAC¬ DEVIATIONS
TO SIGHT
S*
- «A THEO» (REAR POINT HEIGHT) MEASURED AND DEVIATIONS
TUBE TURING MANUFAC¬ <** KLH
*** PLANE
H
A = -(H-b) (THEORETICAL
POINT HEIGHT) IN HEIGHT IN INCIDENCE
INCIDENCE
INCIDENCE TURING
LH R H
SECTION)
E=A-ATHEO INCIDENCE -L(RH
DIMENSION (mm) (minutes) I A Au DEVIATIONS SECTION SECTION SECTION)
«b» THEORE¬ AS PER AS PER COL. 5 SEE SEE A/C AS PER
MEASURED
TICAL
COL. 3 - COL. 4
COL.5 AND CHARTS COL. 7 LOGBOOK
COL.8-COL.9 AS PER COL. 8
COL. 13
(*)
1 2 3 4 5 6 7 9 10 11 12 13 14 15
8
!
eG1 -110.1 ± i
1G ± ± ± i ± t ± 1'30
\
eH1 -117.5 +
i
eJ1 -71.6 ± i
2G ± ± ± ± ± ±3'
eK1 -75.7 ±
1 '! Section
GH <8'
eM1 -38.9 ± (1G/1D)
3G ± ± ± ± ± ±5'
eN1 -41.1 ±
Section
JK <15'
(2G/2D)
eG2 -110.1 ±
1D ± ± ± ± ± ± 1'30
eJ2 -71.6 ±
2D ± ± ± ± ± ±3'
eK2 -75.7 ±
eM2 -38.9 ±
3D ± ± ± ± ±
±5'
eN2 -41.1 ±
FIGURE 23 - STAB/ LA TORS : DETERMINA TION OF INCIDENCE DEVIA TIONS (*) Such tolerances do not take into account the tail unit offset subsequent to
TOLERANCES ON INCIDENCE AND ASYMMETRY flight control adjustment.
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Restricted A4ANUAL 03
(4) Calculation of height deviation «E» between measured point and theoretical point (see table,
Figure 23)
«E» = «A», measured point height (col. 3) minus «A theo», theoretical point height (col. 4).
NOTE : «E» is given the sign «+» if the stabilator height exceeds the theoretical value and the sign
« » in the opposite case.
(5) Calculation of the height deviation between front point and rear point (see table. Figure 23).
dimension «E», front point height (col. 5) minus dimension «E», rear point height (col. 5)
(6) Calculation of the angular deviations in terms of the height deviations (see table, Figure 23).
(a) Refer to the chart in Figure 24, and enter these values in column 7, opposite the space with the
corresponding sign in column 6.
NOTE : If the deviation value in millimeters oversteps the charted values, split up this value into
fractions (e.g. : 3 mm = 2 mm + 1 mm), then add up the corresponding angular deviations.
Enter the values of column 7 in the similar spaces (points and signs) of column 8.
In the aircraft logbook (Measurement report), read the deviations between the manufacturing
incidence dimensions and the theoretical incidence dimensions ; enter these values in the similar spaces
(points and signs) of column 9.
(b) Calculate the deviation difference :
Taking the signs into consideration, enter the resulting values in column 10 (positive ones in space
«+», negative ones in space «-») (refer to paragraph 8 D (5)).
(7) Checking the stabilator incidence asymmetry (see table, Figure 23).
(a) Enter the values of column 8 in the corresponding spaces (points and signs) of column 1 3.
AA
09-77 Restricted 0-524
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BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
STABILATORS
AA
09-84 Restricted 0-525M
AVIONS MARCEL DASSAULT
BREGUET
jLJ-^T^
AVIATION^eF^^O
MIRAGE F
^£2=^-"^^ Restricted MANUAL 03
(b) For a same section on the LH and the RH stabilators, calculate the difference between the
measured deviations (column 13), taking the signs into account.
LH section incidence deviation (column 13) minus RH section incidence deviation (column 13)
(c) Compare these values with the tolerances given in column 15.
(a) This consists in checking the difference in height of points eH and eN relative to their
manufacturing height.
Refer to the chart in Figure 24 ; the values found should be entered in column 16, opposite the
corresponding space.
In the aircraft logbook (Measurement report), read the manufacturing height deviations, and enter
these dimensions in the corresponding spaces in column 17.
NOTE : Assuming that «+ A» is the value found in column 16, and «+ B» that found in column 17,
we have :
+ A-(+B) = + A-B
Using the height value variations of dimension «E» (column 16) of points eH and eN, check that
the dihedral height difference remains within tolerances given in column 20.
AA
O9"77 Restricted 0-526
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
DIHEDRAL ASYMMETRY
/
DIFFERENCE 6
MEASURED (A r) MANUFACTURING (A u) BETWEEN KeHI-eND
MEASURED -(eH2-eN2>l
POINTS IN HEIGHT IN HEIGHT HEIGHT A rAND
MANUFAC¬
TURING
In mm in minutes in mm in minutes HEIGHT Au
DEVIATIONS
AS PER
AS PER COLUMN 5 SEE AIRCRAFT LOGBOOK COL.16-COL.17 COLUMN 16
16 17 18 19 20
eH1-eN1
<6' <8'
or or
2,5mm 3,5 mm
eH2-eN2
AA
09-77 Restricted 0-527
AVIONS MARCEL DASSAULT ILJ>~^rX
BREGUET AVIATION^c^"^"^
MIRAGE F
^£25S=-<^^ Restricted MANUAL 03
A General
Attach the measurement record to the aircraft logbook : this will be the new «manufacturing»
measurement for the replaced stabilator.
The operation consists in determining the incidence deviations and the dihedral which will be the
new incidence and «manufacturing» dihedral values to be entered in the aircraft logbook.
To this end, fill in the columns 1 to 8 and column 10 as done previously, and compare the new
results with the tolerances given in columns 9 and 11. If the incidence deviations and the dihedral are
within the tolerances of column 9, enter them in the aircraft logbook.
Any further measurement shall be taken in compliance with the above prescriptions (see
chapter 8).
AA
O9"77 Restricted 0-528
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
DIMENSION
E=A-A THEO (mm) (mm)
#/ in mm in minutes
THEORE¬ AS PER ÀSPERCOI-S SEE
«b» H MEASURED COL.3 - COL.4 COL.7 AS PER COL.5
TICAL COL.5 AND CHARTS
I
1 2 3 4 5 6 7 8 9 10 11
eG1 <6'
+ i
or -110.1 i
i
eH1 -eN1 or
eG2 2'5mm
1G
+ + ±4' or
or
1D
eH1
-117.5 +
or eH2-eN2
eH2
eJ1
or -71.6 +
eJ2
2G
or + + + ±4'
2D
eK1
or -75.7 +
eK2
eM1
+
or -38.9
eM2
3G
or
+ + + ± 10'
3D
eN1
or -41.1 +
eN2
AA 0-529
Restricted 0-529 FIGURE 26
09-77
AVIONS MARCEL DASSAULT
BREGUET AVIATION, _
MIRAGE F
Restricted MANUAL 03
8- MEASURING THE VERTICAL STABILIZER
The aircraft position and configuration are the same as for the wing measurements.
- For each of the points A and D, maintain the upper end of a plumb line in the punch mark so
that the end coincides with the aircraft point.
- Using the other end of the plumb line, mark the projection of points A and D on the ground.
- Materialize the aircraft centerline with a chalked thread joining points A and D and prolonging
the centerline up to a distance of 7 m (22.96 ft) aft of the fuselage.
- Check that the projection of the other points (B and C) coincides with the projected centerline.
- Place the tee (50 cm - 19.68 in) on the ground, at right angles with the projection of the aircraft
centerline, and to the left ; the tee zero should coincide with the projected centerline and the projection
of point A. Place a second tee (50 cm - 19.68 in) on the ground, with its zero coinciding with the
projected centerline and the projection of point D.
- Using the three knurled screws and the spirit level, adjust the horizontality of each tee.
- Place the theodolite aft of the aircraft, at about 5 m (15.404 ft) from the end of the tail cone,
and to the left of the aircraft centerline projection, at a distance of 25 to 45 cm (9.84 to 17.71 in)
from this projection.
- Level the theodolite.
- Adjust the theodolite so that the two rules on the ground indicate the same value ; immobilize
the theodolite in that position.
NOTE : - For the above adjustment, move the theodolite about its vertical axis.
- The value read should exceed 25 cm (9.84 in).
- Record this dimension H between the theodolite plane and the aircraft centerline.
^ _ | oiyiiiiuy C7/WO / I \
AB
12-82 Restricted 0-530
AVIONS MARCEL DASSAULT j/_=i>-ilrJQ
BREGUET AVIATION ^e_ __
MIRAGE F
Restricted MANUAL 03
(3) Identifying the points on the vertical stabilizer. '
On the LH side of the fin, six skin points are located as follows :
NOTE : Points eA - eE and eB - eF are used for checking the roll setting of the fin.
Points eA - eC - eE are located on the front spar.
Points eB - eD - eF are located on the rear spar.
C Principle
The purpose of the operation is to bring the rule at right angles with the optical axis of the
theodolite for each point to be measured, so as to determine the distance from the vertical plane of the
theodolite to the point considered.
Theodolite Theodolite
sighting axis "1 sighting axis
Horizontal plane
Once the tip of the rule is located in the point datum circle, the rule has two axes of freedom : one
vertical, the other horizontal.
The rule is fitted with a spirit level : the vertical displacement can be suppressed once the bubble is
at the center of the rule reference mark.
The only axis of freedom remaining is the horizontal one. As the rule is being displaced along the
horizontal plane, the distance between the parallel lines of the scale in the theodolite sight tube goes
through a maximum value. At that moment, perform the measurement of the considered point. The
operator can also check that the lines of the rule scale are quite parallel with the vertical axis of the
sighting plate.
H is the distance between the vertical plane of the theodolite and the vertical plane of the vertical
stabilizer.
AA
09-77 0-530M
Restricted
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
(2) Principle of vertical stabilizer measurement
D Procedure
(1) Incidence
On each of the ribs listed above, record the distance of the front and rear points, proceeding as
follows :
- place the rule tip in the center of the datum circle ;
- position the rule so that the scale is tilted by about 45°, with its lower section directed to the
theodolite ;
- bring the level bubble to the center of the rule reference mark ;
- an operator pivots the rule slowly about its tip and along the horizontal plane, without altering
the above three settings ; during this time, a second operator watches the theodolite scale ; when he sees
the lines from «full face», he has the rule immobilized in the corresponding position and reads the
distance «a» ;
- enter this dimension in the table of Figure 10.
Theodolite plane
AA
09-77 0-531
Restricted
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
H = mm
( )
b = a - e
YAW
DISTANCE OF DISTANCE OF CORRECTED
CORRECTED DISTANCE POINTS WITH RESPECT DISTANCE DEVIATIONS DEVIATIONS FROM DIFFERENCE
BETWEEN TO BASIC PLANE DIMENSION «E» =: «A». DISTANCE DEVIATIONS
POINTS WITH «E», FRONT POINT DISTANCE
THEORETICAL YAW BETWEEN
RESPECT TO THEODOLITE MEASURED POINT DISTANCE MEASURED
PLANE A = (H - b) - «A THEO». THEORETICAL
- «E». REAR POINT DISTANCE
THEODOLITE YAW AND
PLANE AND BASIC POINT DISTANCE MEASURED MANUFAC¬
SECTIONS MANUFAC¬ TOLERANCES
POINTS PLANE IN DISTANCE IN YAW YAW TURING YAW
TURING YAW
DIMENSION E=A-ATHEb (mm) (minutes) DEVIATIONS
«b» H i '
MEASURED THEORETICAL AS PER AS PER COL. 5 SEE SEE A/C
COL. 3 - COL.4 AND CHARTS COLA - COL.9
COL.5 COL. 7 LOGBOOK
1 2 3 4 5 j 6 7 8 9 10 11
eA 57.7 ±
1 ± ± ± + ± ± 1'30
eB 37 ±
eC 47 +
t
2 i
1 ± ± ± ± ± ±3'
1
eD 32.2
eE 37.8 ±
3 ± t ± ± ± ±4'
eF 28.2 ± ;
DIFFERENCE
DEVIATION OF «E» DIMENSION HEIGHT VALUES BETWEEN
MEASURED
MEASURED MANUFACTURING VALUE AND
MANUFACTU¬
IN DISTANCE RING VALUE TOLERANCES
IN DISTANCE
POINTS DEVIATIONS
mm minutes mm minutes
12 13 14 15
eA eE
< 3' or 1 mm
eB-eF
b= a e
A = H-b
(4) Calculation of distance deviation «E» between measured point and theoretical point (see table,
Figure 29)
«E» = «A», measured point distance (col. 3) minus «A theo», theoretical point distance (col. 4)
Enter the resulting value in column 5.
NOTE : «E» is given the sign «+» if the fin is offset to the LH side, and the sign « » if the fin is
offset to the RH side.
(5) Calculation of the distance deviation between front point and rear point (see table, Figure 29)
Dimension «E», front point distance (col. 5) minus dimension «E», rear point distance (col. 5)
NOTE : The distance deviation «AV-AR» (front point - rear point) is given the sign «+» if the fin
setting tends to deviate the aircraft to the right, and the sign « » in the opposite case.
(6) Calculation of the angular deviations in terms of the distance deviations (see table. Figure 29)
(a) Refer to the chart in Figure 30 ; the values found there should be entered in column 7, opposite
the corresponding space (same sign) in column 6.
Enter the valu.es of column 7 in the corresponding spaces (points and signs) of column 8.
In the aircraft logbook (Measurement report), read the deviations between manufacturing yaw and
theoretical yaw, and enter these values in the corresponding spaces (points and signs) of column 9.
(b) Calculation of the deviation difference representing the fin yaw setting deviation.
Enter the resulting values in column 10, taking the signs into account : positive values in «+»
spaces, negative values in « » spaces.
AA
09-77 Restricted °-534
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
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EN ECARTS ANGULAIRES
FIN : CONVERSION OF LINEAR DEVIATIONS
INTO ANGULAR DEVIATIONS
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09-73 Restricted 0 535 FIGURE 30 0-, 535
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
FIN FIN
SECTION
ROLL SECTION SECTION SECTION DEVIATION SECTION 2 SECTION
eA - eE .3 2 1 in 1 eC - eD 3
eB - eF eE-eF eC - eD eA - eB mm eA - eB and eE-eF
ROLL
FIN
AA
09-84 Restricted 0-535 M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
CHECK OF FIN YAW SETTING
DISTANCE OF YAW
CORRECTED DISTANCE OF CORRECTED
DISTANCE
POINTS WITH POINTS WITH RESPECT DEVIATIONS FROM
BETWEEN DISTANCE DEVIATIONS DISTANCE DEVIA TIONS
TO BASIC PLANE THEORETICAL YAW
RESPECT TO THEODOLITE DIMENSION «E» = «A», »E», FRONT POINT DISTANCE
THEODOLITE PLANE MEASURED POINT DISTANCE - tE». REAR POINT DISTANCE
PLANE AND BASIC As(H-b) -«A THEO», THEORETICAL
MEASURED
SECTIONS POINTS PLANE POINT DISTANCE IN DISTANCE IN YAW
YAW
E= A-ATHÉO (mm) (minutes) TOLERANCES
DIMENSION H MEASURED THEORETICAL !
AS PER AS PER COL.5 SEEs
«b» COL.3-COLJ.4
COL.5 AND CHARTS COL.7
1 2 3 4 5 6 7 8 9
eA 57 7 1
+ + +
1
±3>
eB 4
37
+
eC 47
2 i + + + + 6'
i
eD 32.2 +
eE 37,8 +
3 + + + ±8'
+
eF 28., 2
MEASURED
IN DISTANCE
POINTS TOLERANCES
mm minutes
AS PER COL.5
10 11
eA-eE
(a) Check the difference of distance deviation of points eA-eE and eB-eF, with respect to the
manufacturing distances.
(1 ) Refer to the chart in Figure 30 ; the values found there should be entered in column 12, opposite
the corresponding space.
(2) In the aircraft logbook (Measurement report), read the manufacturing distance deviations, and
enter these values in the corresponding spaces in column 13.
A General
Attach the measurement record to the aircraft logbook : this will be the new «manufacturing»
dimension for the replaced vertical stabilizer.
The operation consists in determining the yaw and roll setting deviations which will be the new
«manufacturing» yaw and roll values to be entered in the aircraft logbook.
To this end, fill in the columns 1 to 8 and column 10, as done previously, and compare the new
results with the tolerances given in columns 9 and 1 1 . If these yaw and roll setting deviations are within
the tolerances of columns 9 and 1 1 , enter them in the aircraft logbook.
Any further measurement shall be taken in compliance with the above prescriptions (see
chapter 10).
AA
09-77 Restricted 0-535S
AVIONS MARCEL DASSAULT// -^-^c-U MIRAGE F
BREGUET AVI ATION^£. __^ ..*.....». ..
^^ Restricted MANUAL 03
11 -TRIANGULATION
A General
(1) THIS CHECK IS NOT TO BE MADE SYSTEMATICALLY FOR ALL THE MEASUREMENTS,
BUT ONLY AFTER REPLACEMENT OF LARGE COMPONENTS : WINGS, TAIL UNIT.
(3) It is necessary to plumb the fuselage points fA and fD located on aircraft centerline.
- Then, plumb wing points vH1 and vH2 and stabilator points eM1 and eM2
- Accurately plot dimensions specified in the figure
- For each one, calculate the deviation values between the actual plotted value and the theoretical
value.
(2) Compare the dimension measured after wing replacement with the manufacturing dimension and
check that the absolute value of this deviation is lower than the tolerance given.
The procedure will be the same as for fuselage/wing triangulation except that only the points fD -
vH and eM shall be plumbed.
AA
09-75 Restricted 0-536
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
vH2
vH1
TABLE OF MEASUREMENTS
f A - vH1
9197.5
f A - vH2
fD-vH1
4072
fD-vH2
fD-eM1
3277.8 < 5 mm
f D - eM2
vH1 -eM1
3476.8
vH2-eM2
1 - SCOPE
Check for correct sealing of doors, intersheet connections of skin panels and compartments.
Check sealant at junctions for absence of cut, separation or damage. Renew sealing as required
(see 03-0).
If any trace of dampness or any deposit due to water seepage in the related compartments is
detected, renew door sealing.
Check for correct bearing surface of the sealant bead all around : absence of cut, separation,
missing section... Renew door sealing as required.
- With the door normally fastened, pour water on the door framing, wipe then remove the door.
- Check for absence of water seepage between door and structure. If required, renew door sealing.
Check that the rubber or foam seal is not cut, unstuck or incomplete ; if it is, replace the seal.
On the rear side of the «U» section and on the front side of frame 17, check that the special
gutter seal is not unstuck, cut or incomplete. If it is, replace it as follows :
- remove the damaged seal ; the bonding compound forms a film (orange peel type), a part of
which is removed together with the seal ;
- carefully dry-clean by rubbing with a cloth to remove any deposit of compound left in the
gutter ;
- using a spatula, spread a film of Chomerics compound ;
- position the seal and press it down firmly ;
- close the door
- allow to set for 24 hours.
AA
05-80 Restricted 0-538
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^^_
ti^J^^^l
_^^
MIRAGE F
Restricted MANUAL 03
1- SCOPE
To check, after exceeding the load factor, the various parameters enabling to determine whether
the incident has caused damage necessitating aircraft reconditioning.
2- GENERAL
Before these checks, fill in a data sheet concerning the incident. The data to be entered in the
sheet can be : recorded acceleration - A/C weight - possible external stores - airspeed - altitude : general
remarks, special remarks on the circumstances of the incident - particular damage found.
This is the value beyond which certain checks of the aircraft must be carried out.
Such load factor limit value should be taken into consideration only after :
- bench testing the aircraft accelerometer,
- processing the crash recorder tape and checking the recorder and its accelerometer in workshop.
NOTE : To avoid misinterpretation as regards the various load factor values given in the Flight Manual
and the Maintenance Manual, it is reminded that the Flight Manual gives the authorized safe
load factor, whereas the Maintenance Manual gives the load factor constituting the limit
beyond which it is necessary to carry out certain checks which are detailed in this section.
AA
05-80 Restricted 0-539
AVIONS MARCEL DASSAULT
BREGUET
ff^>-%-U
AVIATION^^cF^^^O
MIRAGE F
^£^^^^> Restricted MANUAL 03
Refer to the Flight Manual, which gives the limitations versus the carried loads and the conside¬
red mission. If an aircraft has exceeded the authorized (safe) load factor by over 20 %, in addition to
the procedure specified for clean aircraft according to the load factor reached, it will be necessary to
carry out the inspections and checks specifically applicable to aircraft with external stores (section 4).
AB
03-79 Restricted 0-540
AVIONS MARCEL DASSAULT/1 ^ " " IVIIIXAAV^L-
breguet aviation ^U ^> Restricted MANUAL 03
4 - INSPECTION
(1 ) Especially look for skin crinkling. In suspect areas, inspect the rivets and ensure that the
locking doors can be easily removed.
(a) Fuselage
-Inspection of rivets.
-Condition of skin between frames 10 and 36.
-Condition of air intake ducts.
-Condition and attachment of ventral fins.
-Tank sealing.
-Check of canopy operation
-Operate the canopy several times to check its positioning with respect to the cen¬
tering parts on the side formers (see 03-2).
-Check of nose cone attaching parts (see 03-2).
(b) Wings
-Check of rivets.
-Condition of skin.
-Condition of mobile components (slats, flaps, ailerons, spoilers).
-Tank sealing.
A maximum recorded diameter of 80.102 mm (3.1536 in) is acceptable; this value corre¬
sponds to the theoretical dimension allowing for the possible transfer od Dalic deposits from
the fitting to the sleeve (Dalic thickness: 0.010 to 0.012 mm (0.00039 to 0.00047 in).
AC
11 - 86 Restricted 0 - 541
AVIONS MARCEL DASSAULT:
MIRAGE F
breguet aviation ^_ ^^ Restricted MANUAL 03
If detected, the greatest distortion should be located at the sections closest to the wing
fitting.
Using the dial gauge, take the measurements at distances from the bore edges corre¬
sponding to those indicated in the figure, so that the dimensions can be compared with one
another. The measurement points are given on the dial gauge positioning tool.
This operation must take place in a sheltered area with a temperature of 1 5 to 25 °C.
(c) Position the aircraft in the same configuration as when removing a wing (see 03-1 ).
AB
11-86 Restricted 0-542
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 03
.?
FERRURE VOILURE
WING FITTING
ALESAGES SUPERIEURS - UPPER DIA. BORE ALESAGES INFERIEURS - LOWER DIA. BORE
COTE GAUCHE - LH COTE DROIT - RH COTE GAUCHE - LH COTE DROIT -RH
a8 a8 k8 k8 .
a2 a2 k2 - k2 MESURE DE L'OVALISATION
OUT-OF-ROUND MEASUREMENT
b8 b8 m8 m8
b2 b2 m2 m2 ,_ Couronne
c8 c8 n8 n8 Ring
Outillage de positionnement
c2 c2 n2 n2 Positioning tool
d8 d8 P8 p8
d2 d2 p2 p2
e8 e8 q8 q8
a(k) b(m) ^ e(q) h(t) j(u)
==XXz
e2 e2 q2 q2
c(n)
f8
f2
f8-
f2
r8
r2
r8
r2 V
98 98 s8 . s8.
.Cheminement du pied de mesure
92 92 s2 s2 Routing of measuring probe
h8 h8 t8 t8
h2 h2 t2 t2
J8 J8 u8 u8
J2 J2 u2 u2
OUTILLAGE DE POSITIONNEMENT DU COMPARATEUR D'ALESAGE
POSITIONING TOOL OF BORE DIAL GAUGE
FIGURE 32 - MENSURATION DES ATTACHES PRINCIPALES VOILURE/FUSELAGE
MEASUREMENT OF MAIN WING/FUSELAGE A TTACHMENT POINTS
AB
01-88 Restricted 0-543 FIGURE 32 0-543
AVIONS MARCEL DASSAULT fljV-'Mi /V\II\/-\V-7L.
^£&^
BREGUET AVIATION
^-<^ ;^*Qï>
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Restricted R/i a mi i a i
MANUAL no
03
-insert the dial gauge support locating pin into the hole selected for the previous
reading,
-position the ring in the notches in frame 25 by turning it until it abuts on the stop,
-using the bush, calibrate the dial gauge (set the clock to zero),
-using the dial gauge, take the dimensions in direction of pins 2 and 8 and at each point
of the dial gauge support (frame 25a: 3 points, wing fitting: 3 points, frame 25b: 3 points).
Use extensions of different lengths according to the points to be measured. Enter the dimen¬
sion values in the table of the figure,
-remove the measuring tools,
-install the pin as per instructions (see 03-1: Removal/installation of wing).
NOTE: The measurements may be performed with the wings removed, using tool 50 MS 082.
D - Harmonization check
(1) Equipment
(2) Systems
-Carry out:
-integrated test of flight control electronics and AP (see 13-0),
-cheqk of indicator panel lights and individual indicator lights.
AB
11-86 Restricted 0-544
AVIONS MARCEL DASSAULT £3^T^L
BREGUET AVIATION J^P=~jg*Q>
MIRAGE
imiiviwi.
F
^C*^*^^ Restricted MANUAL 03
1 - GENERAL
Engagement with an arrester barrier generally results in stripping or distortion of the probes,
antennas and protruding elements. Damage to larger structural parts may also occur, depending on
the speed of the aircraft.
2- PROCEDURE
Make a visual inspection and note any damage to the following parts :
- pitot head boom
- pitot probes, incidence probe, impact temperature probe (see Structural Repair Manual, section 4).
In the absence of visible damage, test the system to which the part belongs.
A Fuselage structure
- Nose cone :
inspect the connections between the nose cone and the fuselage
- Cockpit area :
inspect the windshield transparency, the lateral transparencies and the canopy as well as
-
the frames, cover strips and lateral fairings,
- check that the canopy operates correctly.
B Wing structure
Leading edges :
-
- inspect the fillets (surface condition, attachment),
- inspect the inboard slats (scratched, dented, distorted parts),
- inspect the outboard slats and, with special care, the step in the leading edge where the two
types of slat meet,
. detained inspection, checking and testing of the slats (see 04-4).
C Undercarriage
AC
03-79 Restricted 0-550
AVIONS MARCEL DASSAULT MIRAGE F
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Restricted MANUAL 03
1 - SCOPE
To detect then replace lock bolts whose collars are cracked or missing.
Examine the lock bolts in all the areas mentioned below, after removing as many inspection doors
as convenient for the operations.
- In airbrake housings :
- on stringer 20.
Any lock bolt whose collar is cracked or missing must be immediately replaced by a plain counter¬
sunk screw, or by a Huck bolt if access is possible from one side only.
NOTE : If isolated bolts are found defective out of inspection, protect them with Ardrox 31.40 and
mark them with a view to their replacement during a further inspection.
3- REPLACEMENT OF BOLTS
AA
12-82 Restricted 0-552
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BREGUET AVIATION, _
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Restricted MANUAL 03
ATTENUATION OF SCRATCHES
1 - EQUIPMENT REQUIRED
- Vacu-Blast Midjet station
- Outside and inside calipers for checking trim profile.
- Portable pneumatic tool for different cutters.
- Small cutters of various shapes for scoring the bottom scratches.
- Various large-radius cutters for final rounding-off of surface blending.
- Final polishing tools and products for repaired surfaces.
- Surface compressing device, Vacu-Blast type.
2- MATERIAL
3- GENERAL
Most of the structure (skin panels- spars and frames) is made of AU4G, AU4G1, AU4SG and
A7U4SG. Basic protection of these materials is obtained by chromic anodizing (thin coat of aluminum,
approx. 0.01 mm (0.00039 in) thick, very hard, thus brittle) (BF4 process), or alodine 1200.
-Generally, ail light metals are sensitive to notching, especially AU4SG and A7U4SG alloys.
Scratches are a source for the spread of corrosion. Therefore it is important to eliminate these two
ill effects when cleaning the skin panels. These precautions must be taken either on the flight line,
or during periodic inspections according to the importance of the scratches.
4- PROCEDURE
A Various methods
- The burnisher tool is useful on surface scratches, but it is difficult to reach the bottom of deep
scratches using this procedure.
-The purpose of the Vacu-Blast process is not to remove the scratch (which should not be
removed), but to round off the edges and therefore suppress the ill effects already mentioned.
- Remove paint from the concerned area. Use a magnifying glass if necessary.
- Triangular shape scratches are the most harmful and must be treated mandatorily using the
Vacu-Blast process, with maximum care and urgency (for AU4SG and A7U4SG alloys on the flight
line).
- Trapezoidal scratches are also harmful in as far as they have acute, «turned-in» corners and
in that case, they should be treated as mentioned above.
- Rounded-off scratches are not harmful to strength. They should be treated either on first
inspection (for AU4SG and A7U4SG alloys), or during airframe cleaning (for the other alloys).
AB
05-80 Restricted 0-801
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C Procedure
Original thickness
of component
With the skin profile newly reworked, proceed to perfect the surface condition, using abrasive
and final polishing products.
CAUTION
-THE FINAL SURFACE CONDITION MUST SHOW NO SCRATCHES OR PROFILE IRRE¬
GULARITES.
-MECHANICAL REPAIR OPERATIONS MUST BE PERFORMED SO AS TO AVOID AB¬
NORMAL OVERHEATING WHICH COULD MODIFY THE STRUCTURAL CHARAC¬
TERISTICS OF THE REPAIRED COMPONENTS.
After each pass, using magnifying glass, inspect the scratch visually and stop the operation as soon
as any sharp edge or dull background has disappeared (as soon as the desired appearance is obtained on
a scratch section, avoid passing over again).
AB
05-78 Restricted 0-802
AVIONS MARCEL DASSAULT
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Restricted MANUAL 03
When the trim has been finished, measure its final maximum depth and compare it with the table
of minor damages in the Structural Repair Manual. If the remaining thickness is insufficient, local
reinforcement of the component may be necessary.
(4) Finishing
AA
05-78 Restricted 0-802M
AVIONS MARCEL DASSAULT F V\ Jl« / V\||\/-\V~7C_ I
BREGUET AVIATION ^rv ^=?-=»^ . «/.amiiai no
^-^ ^-^ Restricted MANUAL 03
1 - SCOPE
A - Repair of polyurethane
-Cleanly remove the old adhesive tape and the polyurethane to be repaired.
-Make clean cuts.
-Clean and carefully degrease the bared areas with methylethylketone. Allow to dry.
-Apply a coat of P50 primer on the sheet metal.
B - Installation of polyurethane
-Cut out and adjust the polyurethane sheet to be installed. If necessary, drill the holes for
pipes or attaching parts.
-Smear the faying surface and the sheet metal with Bostik 1410 SC adhesive.
-When the adhesive has become tacky, bond the polyurethane without crushing it.
C - Finishing
-On all polyurethane cuts and junctions, apply a strip of black adhesive tape 101/250.
-While applying the adhesive tape, take care that the polyurethane is not compressed or
flattened. On the one hand, this would reduce heat insulation efficiency due to reduced thick¬
ness ; on the other, it would impair proper bonding of the adhesive tape by including strains.
AC
11-87 Restricted 0-805
AVIONS MARCEL DASSAULT ti -J^-^r-TJ MIRAGE F
BREGUET AVIATION^,^. ^^ . . » v a i no
Restricted MANUAL 03
1 - SCOPE
2- MATERIALS
- Methylethylketone (M.E.K.)
- Reagent thinner P50 (6940B CELOMER)
- Acetone
-Cleaner ARDROX 2526
- Sealant EC 1675 B/A, class B
- Abrasive paper No. 120.
3- SURFACE PREPARATION
Using plastic or wooden spatulas, scrape away the residual teflon and EC 1675 B/A sealant.
-
Remove any trace of EC 1675 B/A' sealant by cleaning with ARDROX 2526 ; complete cleaning
-
with white cotton rags soaked with MEK.
- Polish the surface with abrasive paper No. 120.
- Carefully degrease with white cotton cloths dipped in MEK ; change the cloths until the last one
emerges completely white.
- Reactivate the surface with reagent thinner P50 (see Structural Repair manual, section 1-3).
- Degrease the face to be. bonded (the brown one) with acetone, using a very clean and white fine
cotton cloth. Repeat the operation until the cloth emerges completely white.
-Check the wettability of the treated face by spilling distilled water over it ; the water should
spread evenly over the whole surface.
- Wipe dry, then degrease again as instructed above.
4- BONDING
- Over the two faces to be bonded, spread a thin and even coat of sealant EC 1675 B/A, class B.
- Fit the spare teflon component exactly in place of the initial one, applying it manually, without
stress or crease.
- Clamp the bonded parts with a screw clamp, the bearing surfaces of which have been covered
with metal plates ; the latter should be isolated from the teflon through a paper or cellophane sheet.
- Curing time : 72 hours at 25°C and 70 % humidity.
AA
10-78 Restricted 0-806
AVIONS MARCEL DASSAULT,
MIRAGE F
BREGUET AVIATION ^U-~ ^?^^ aa a mii ai no
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1 - SCOPE
To give the method for replacing a teflon-lined ball joint.
2 - GENERAL
As the operation is not carried out in normal conditions, the following remarks and re¬
strictions should be taken into consideration:
-the replacement is TOLERATED only if a fork end or any other device prevents the ball
joint from being lost during operation;
-as de-swaging may damage the bore, the swaged ball joint replacement SHOULD RE¬
MAIN EXCEPTIONAL and strictly supervised;
-the ball joint replacement affects the AIRCRAFT components only; it does not apply to
the items of equipment which can be fitted with similar components;
-the diameter limitation of a ball joint which can be changed (specially for replacement
on aircraft) is determined by the swaging tool capacity (overall dimension);
-any ball joint replacement should be recorded in the aircraft documentation.
NOTE: When replacing a ball joint, make sure that no relevant derogation exists in the aircraft
documentation.
The ball joint is replaced:
-on aircraft if the support part cannot be removed and if access is possible,
-in workshop if the support part is interchangeable or can be removed, and if additional
means available in factory are required.
CAUTION:
B~EFORE PERFORMING THE OPERATIONS BELOW, SEE PARA. 8 "SPECIAL CASES".
3 - EQUIPMENT REQUIRED
A - Tools
-Tool set 50MS061 for ball joint replacement and swaging, including :
4 - MATERIALS
-Machine cutting oil Mobil - Vactra No. 2
-Mastinox 6856H,
-Blindexite,
-Tallow,
-White spirit.
AB
11 - 88 Restricted 0 - 807
AVIONS MARCEL DASSAULT £_ ->-> "M MIRAGE F
BREGUET AVIATION .<<^"-
Restricted MANUAL 03
5- REMOVAL OF BEARING
A De-swaging
Use the tools suitable for the particular diameter of the bearing bore.
-
Set up the spot facing equipment.
-
- Insert chuck 1 into the bearing bore, from the side of the lip to be worked.
- Fit the chuck with the support ring 2, which ensures that the bore axis is perpendicular to
the bearing cage faces, and lock assembly with nut 3.
- Fit pneumatic drill with spot facer 4.
- Spot face swaging.
- Center the spot facing bit on the trunnion of chuck 1 .
- Carry out operation in small stages, check progress frequently and lubricate tooling (cutting
oil).
Drill chuck
Safety
margin
De-swaging
AA
07-75 Restricted 0-808
AVIONS MARCEL DASSAULT
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B Extraction
- Use the tool suitable for the particular diameter of the ball joint bore.
- Position centering chuck 1 in the ball joint bore so that the ring section of its head bears against
the spotfacing machined previously.
- Install thrust bushing 2 (guide screw 3), washer 4, and nut 5, on chuck 1 .
- Extract the ball joint using nut 5 and holding pin 1 in position.
- Remove the ball joint from the tool and discard it.
Safety margin
Extraction
AA
01-77 0-809
AVIONS MARCEL OASSAULT " ^ -" -* #V\||\/AVJ7L. F
BREGUET AVIATION ^-î^ ^s-^> . ..,..., A«
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B - Dimensional check
-Using a bore checking tool, check that the bore diameter does not exceed the nominal
diameter by more than 0.005 mm. Ovalization is acceptable on condition that it does not ex¬
ceed 0.025 mm.
If one of the checks reveals an unacceptable fault, the support shall be completely re¬
placed.
A - Preliminary steps
-Record the width of the circular swaging grooves (dimensions Lo, see page 813).
-To facilitate fitting of the ball joint, slightly break the external edge of the outer ring on
the side to be inserted into the support.
-Lightly coat the bore with Mastinox.
B - Force fitting
AB
06-88 Restricted 0-810
AVIONS MARCEL DASSAULT
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Force fitting
- Check that there is no play between the support bore and the ball joint. The ball joint should
hold in its housing and it should not be possible to expel it by pressing with both thumbs.
- Check that the ball joint swivels without any tight spot or overdue stress. If required, shift the
ball joint until an adequate swiveling torque is obtained.
D Swaging
- During this operation, the Airflon coating shall be protected to prevent contact with the grease
used to facilitate swa"ging.
- Thoroughly clean the support chamfer and apply a bead of Blindexite before swaging.
- Insert pilot pin 1 mounted on punch 2 in the ball joint bore, taking care to avoid damaging the
bore.
- Lightly grease the working surfaces of swaging punches 2 and 5.
- Engage squeeze tool 3 on pilot pin 1 .
- Fit the swaging C spacer to the pilot pin (corresponding diameters).
- Squeeze the ball joint :
- swage the ball joint with the swaging device, applying the forces or pressures indicated in the
following table.
Remove C spacer 4, and squeeze tool 3.
-
Engage punch 5 on pilot pin 1 .
-
- Fit C spacer 4 to the swaging device.
- Perform the swaging operation three times, pivoting the punches by about 120° between each
tightening, so as to obtain a uniform swaging groove.
AA
01-81 0-811
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
AB
10-85 Restricted 0-812
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
8- SPECIAL CASES
| (1) Bail joints of repair size, nominal diameter + 0.2 mm ( 0.008 in) exclusively (see aircraft
logbook).
(2) Ball joint support thicker than the ball joint itself
In some aircraft, the hinge fittings of the main U/C upper doors have a thickness of 9 mm
(0.354 in) instead of 8 mm (0.31 5 in) (figure 8 - 03-2).
(a) To locate the ball joint in the fitting on the second step of installation, use thrust bushing 3 (for
dia. 8 and 9 mm ball joints) ; this bushing includes a shoulder (th. : 0.5 mm - 0.020 in).
(b) Swaging should be mandatorily performed with the shouldered positioning tool (3a).
n \nnm
iw w^
^3 bis
^
AB
11-80 Restricted 0-81 2M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
- Make sure :
that the ball joint is held firmly and swivels correctly,
-
- that the lips are swaged evenly all round and that they are not cracked.
- Record dimensions L (width of ball-joint grooves after swaging).
For each groove, perform the measurement at a minimum three points using a graduated magni¬
fying glass.
- Check the lip flares as per the following table.
- Finish off protection, if required.
AB
07-86 Restricted 0-813
AVIONS MARCEL DASSAULT F ^ -" ^ / Y\II\/-\VJ',L. F
BREGUET AVIATION ^,
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^^^-^ Restricted haamiiai
MANUAL no
03
SECTION 1
WINGS
TABLE OF CONTENTS
Page
1-0 GENERAL
-Wing group breakdown 1 -001
AA
1 1 - 88 Restricted 1-1
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MANUAL no03
LIST OF ILLUSTRATIONS
AA
10 - 87 Restricted 1-2
AVIONS MARCEL DASSAULT /L^^-^TU.
BREGUET AVIATION _
MIRAGE F
Restricted MANUAL 03
Wing group is constituted by two wings (L/H and R/H) attached to the upper fuselage section by
three fittings.
- main fitting 1 embedded between frames 25a and 25b
- front attachment fitting 2 at frame 22
- rear attachment fitting 3 at frame 28.
AA
05-74 Restricted 1-001
AVIONS MARCEL DASSAULT
BREGUET AVIATION^
ZL-^irU MIRAGE F
Restricted MANUAL 03
- one central multi-spar box 12 located between front spar LgAV and rear spar LgAR, rib NOC and
rib N4,
-one flap top box 13, constituting the internal 2/3 of trailing edge span between rear spar LgAR
and flap deflecting false spar 14,
-one aileron deflecting box 15 constituting the external 1/3 of trailing edge between rear spar
LgAR and aileron deflecting false spar 16,
- one assembly 17 of two braced ribs N4 - N5 located at the end of the box. Rib N5 has no tip
fairing. It is fitted with the external store attachment points.
- one fixed slat 18 constituting the external 3/4 of leading edge span, attached to the front spar
Lg AV.
- one droop slat drip-flap 19, attached to front spar LgAV towards wing root.
It is constituted
by :
- one front spar LgAV and one rear spar LgAR, of light alloy machined in the solid, between wing
root rib NOC and rib N4. Rear spar LgAR is provided with a boss fitted with ball-joint of point P2,
- one wing root rib NOC in two parts (fig. 3) :
- one front section, of light alloy and machined with the wing front attachment yoke 2
bolted to it and fitted with its ball joint 20,
- one rear section, of steel and machined with the wing rear attachment yoke 3 integral
with it and fitted with ball joint 27 and provided with flap actuator attachment fitting 4,
AC
05-78 Restricted 1-101
AVIONS MARCEL DASSAULT /U^^T^L lYlIlxMwL V
BREGUET AV.AT.ON^^^^> Restricted MAN UAL 03
Located between rear spar LgAR and flap deflecting false spar 14, it is constituted by :
- one internal rail 26, continuation of rib NOC 1 macninec| gtee\
- one external rail 27, level with rib N3 _f
- one central rail 28, level with rib N2 of machined high tensile steel (MAR-AGING)
-six ribs NOT to N5T 1 of machined ,ight a,,oy
- one false rib 29 j » »
It is closed at the upper and lower surfaces by central box skins 22 and 23 (section A).
4- WING TIP 17
It is constituted by central box rib N4, and rib N5. It is limited by fixed slat rib N15E, wing
leading edge and rear attachment fitting 35.
These components are attached to the central box lower and upper surface skins 22 and 23.
Wing tip N5 is complete with guard 43, fixed with 8 screws and having a lighfalloy shim at front,
neoprene washers, and two adhesive rilsan plugs attached next to the rear connector and fitting.
Fixed slat upper surface section in contact with the slotted slat includes a strip of self-lubricant
paint on the whole length of the slat.
AB
07-75 Restricted 1-102
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^c_
//^^"r-U
_
MIRAGE F
Restricted MANUAL 03
The fixed slat includes a blanking system at location of drive points AT1 - AT2. This system is
constituted as follows :
- one unit 38 screwed on the screw jack body
- one sliding door 39 hinged on a knuckle holder 40 clamped on drive rod.
Drive point AT1 is provided with an additional blanking device 41 screwed in the lower surface of
the knuckle holder.
Fixed slat upper surface internal face, at location of drive points AT1 - AT2, is covered by
self-lubricant paint on the sliding surface of sliding doors.
It is located in the droop slat area 5 from the wing root rib.
The drip-flap is constituted by six machined light alloy elements : 5 of these elements are
removable. It is attached, on the one hand, to the upper surface skin 23 and, on the other hand, to
brackets 42 attached on the front spar Lg web by screws and rivets (section A).
It is coated with self-lubricant paint on the whole length of drip-flap.
- Removable elements :
VO-20 - VO-22 - VO-24 - VO-26 - VO-28
- Element VO-22 is provided with a door VO-22-1 aligned with adjustment template
installation fitting.
- Element VO-26 is provided with a door VO-26-1 aligned with the hoisting fitting.
- Elements VO-24 and VO-28 are provided respectively with doors VO-24-1 and VO-28-1
aligned with droop slat drive points 1 and 2.
AA
12-74 Restricted 1"103
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
SECTION A
N.5 N.4
MODIFICATION N° 551 NON APPLIQUEE
MODIFICATION N" 551 NOT INCORPORATED
FIGURE 1 - CAISSON PRINCIPAL
MAIN STRUCTURE BOX
AB
05-78 Restricted 1-104 FIGURE I 1-1
AVIONS MARCEL DASSAULT i
BREGUET AVIATION.
MIRAGE F
Restricted MANUAL 03
N.7E
SECTION B
Lg.AV
Lg.AR
SECTION C
N.3B
SECTION D
COUPE F
CROSS SECTION F
Lg.AV
Rear spar FIGURE 2 - CAISSON PRINCIPAL - Détails
MAIN STRUCTURE BOX - Details
AB
05-74 Restricted 1-105 FIGURE 2 1-105
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
FITTINGS
They include three rails : internal 26, external 27, central 28.
- Internal rail 26 extends rib NOC and closes flap top structure box. Its external surface is used as
inboard flap track.
- Central rail 28 extends rib N2 and, on either side of its central web, forms inboard and outboard
flap tracks.
- External rail 27 extends rib N3 and its internal surface is used as outboard flap track.
They include :
-one fork fitting 34 extending rib N3A (aileron internal attachment fitting) fitted with two steel
bushes.
- one external attachment fitting 46 integral with rib N4.
AA
09-73 Restricted 1-106
AVIONS MARCEL DASSAULTJ
MODIFICATION N° 551
NON APPLIQUEE
FIGURE 3 - FERRURES D'ATTACHE VOILURE MODI FICA TION N°551
WING ATTACHMENT FITTINGS NO T INCORPORA TED
AB
05-78 Restricted 1-107 FIGURE 3 1-10
AVIONS MARCEL DASSAULT," ^ " « IVIIIXAA L»
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.^ ^^^ Restricted MANUAL 03
Point 2 attachment fitting blanking device is constituted by lower and upper surface
doors, assembled by special Philips head captive screw integral with upper surface door.
Points 75, 76, 86, 87 and 88 (cross-section A) are each covered by a door 91 secured
with four screws.
-Point 81 (cross-section D) is blanked off by a screwed plug 85 safetied with Wedglok.
-Point 89 (cross-section C) is blanked off by a screwed plug 94 safetied with Wedglok.
-Point 90 (cross-section B) is blanked off by a Rilsan plug 92 fitted and bonded with
Loctite 672.
AB
01-85 Restricted 1-108
AVIONS MARCEL DASSAULT J
MIRAGE F
BREGUET AVIATION ^e*3 SECTION A
MANUAL 03
EXTREMITE D'AILE
FIGURE 4 - FERRURES D'ATTACHE CHARGES EXTERNES WING TIP
EXTERNA L STORE A TTA CHMENT Fl TTINGS
AD FIGURE 4 1-K
Restricted 1-109
03-87
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
COUPE A
SECTION A
LONGERON AV.
FRONT SPAR
ÉffraSr
COUPE B
SECTION B COUPE C COUPE D
SECT/ON C SECTION D
Hl
m^mi0.m?=^mmmm.
LONGERON AR.
REAR SPAR
A Attachment to frame 25
Yokes 2 and 3 held by wings engage into bushed fork-fitting attached to frames 22 and 28.
Assembly is made by pins 97 and 98 locked with safety pins.
AA
07-75 Restricted 1-111
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
SECTION A
SECTION B
SECTION D
J^!
94 95
C25a. I C.25b
FIGURE 6 - LIAISON VOILURE - FUSELAGE
AB WING TO FUSELAGE ATTACHMENT
07-75 Restricted 1-112
AVIONS MARCEL DASSAULT /L==^-"rU.
BREGUET AVIATION _ _
MIRAGE F
Restricted MANUAL 03
DROOP SLAT
(Rgure 7)
1 - DESCRIPTION
It is located at the wing leading edge between root rib NOC and fixed slat rib N1 E.
A self-lubricating paint strip 8 is fitted to the slat trailing edge lower surface mating the fixed edge
strip on front wing spar, over the whole length of the slat (detail D).
2- ATTACHMENT
A Hinge
Attachment is made by a two-part stainless steel hinge pin. On wing side, the two half-hinges are
riveted to the wing lower surface skin. One screwed retainer 9 prevents pins from coming out (section C).
At each drive point AT1 - AT2, ball-jointed yoke 10 of the link rod engages in drive fork fitting 2
integral with droop slat.
Assembly by pin 1 1, teflon washer 12 and self-locking nut.
AC
04-83 Restricted 1-113
AVIONS MARCEL DASSAULT)
MIRAGE F
BREGUET AVIATION .^t^0
Restricted MANUAL 03
COUPE B
SECTION B
COUPE A
SECTION A
Extrados Intrados
Upper surface Lower surface
Bec
Siat
Avion
Aircraft
COUPE C
SECTION C
VUE SUIVANTE
VIEW IN DIRECTION OF ARROW E
1_ 3_ 4, 1
DETAIL D
DETAIL F
N.13I N.12I N.10I N.9I N.8I N.7I N.6I N.5I N.4I N.3I IM.2I
Arrêt d'axes
lij
Hl
il'
____li___4!l|-JJi_-LJL_tJ_.__i[_.-!l_-.y $
zizzz^zzz^zzi±zzzzhzz^zzzzzzrzt^z~~
y
AT 2 ^J AT 1
SLOTTED SLAT
(figure 8)
1 - DESCRIPTION
Drive point AT2 is reinforced by two cups 12 and two~T_shaped angle sections 13.
Drive points AT1 and tracks R1 - R2 are each reinforced by two~l_ shaped angle sections 13.
2- ATTACHMENTS
At each drive point, ball-jointed yoke 18 of the rod engages in bushed fork fitting 14. Assembly
is made with pin 19, teflon washer 20 and self-locking nut.
B - Tracks R1 to R4
Rollers 15 integral with fixed section of slotted slat are engaged in either side of the tracks which
are integral with the droop slat.
AC
02-81 Restricted 1-115
AVIONS MARCEL DASSAULT i
BREGUET AVIATION
MIRAGE F
MANUAL 03
3 , SECTION A SECTION B
1- DESCRIPTION (Fig. 9)
Wing flaps are constituted by one inboard flap 1 and one outboard flap 2. They form the wing
trailing edge from root to aileron.
Each flap is fitted with two skid holder fittings 3 - 4 which slide in the flap top rails. One brush 5
on inboard flap internal rib ensures sealing to air flow (section B).
Their structure manufacture is identical. Each flap is constituted by a main structure box 6, one
leading edge section 7 offset from main box and forming slot and by one trailing edge structure box 8
(Section A).
On inboard flap, external skid holder fitting is provided with a web fitted with fork fitting in
which the flap locking rod is engaged (cross-section G).
-two machined light alloy skins: lower surface 10, upper surface 11 (see STRUCTURAL
REPAIR MANUAL).
Rolled lower surface skin constitutes main structure box leading edge. The whole length of the
flaps is coated with a strip of self-lubricant paint, on the area mating flap top trailing edge.
It is constituted by two components and forms leading edge of each flap. Each component is taken
from an extrusion, riveted to three machined supports : one internal support 12, one central
support 13, one external support 14, screwed to skid holder fittings 3 and 4 and to central rib NC.
Each flap trailing edge forms a structure box riveted to false spar Lg3.
It is constituted by :
folded sheet false ribs extended by a corrugated section 15
-
- for inboard flap : nine false ribs N1 VI to N9VI
- for outboard flap : six false ribs N1 VE-to N6VE
-one internal rib 16
- external false rib 17
-one light alloy skin on lower surface 18 and upper surface 19 (see STRUCTURAL REPAIR
MANUAL).
AC
12-74 Restricted 1-117
AVIONS MARCEL DASSAULT i
BREGUET AVIATION.
MIRAGE F
MANUAL 03
D Attachments
The various flap structural components are attached by screws and rivets.
F Front skids
G Secondary attachments
(1) Roller 44
The rollers are retained in the roller holders 43 by special wide headed screws 41 locked with
PR 1422 B2 and a grooved pin 42 (section F and J).
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Rod yoke 25, fitted with its bearing, is engaged into fork fitting 26, fitted with external skid
holder sleeve bushes of inboard flap. Assembly is made by shouldered pin 27 held by plug 28 locked by
one tab-washer.
It is made at location of front skid 22 by assembling webs of lower half-skids 40 on central rail RC
by bolt 29. A shim 36 is inserted between skid webs.
(2) Assembly
(a) on internal skid of inboard flap (section E) by bolt 33 and locked nut
(b) on external skid of inboard flap (section D) by pin 34, notched nut and hook safety lock
(c) on external skid of outboard flap (section C) by pin 35 and nut locked with safety pin.
AA
02-76 Restricted 1-120
AVIONS MARCEL DASSAULT i
BREGUET AVIATION.
MIRAGE F
AILERON
(Figure 11)
1 - DESCRIPTION
It constitutes the trailing edge between external rail and wing tip.
It is a light metal assembly including a structure box extended, forward, by a leading edge.
Front spar LgAV is machined with hinge external bearing fork-fitting 3. Ribs and false ribs, in two
parts, are attached to false spar by splices. Three false ribs N7 - N8 - N9 are solid, taken from corrugated
section. Chemically milled skin panels are riveted together on trailing edge.
B Leading edge
It
is constituted by :
six false ribs N1 A - N2A
- - N4A - N5A - N7A - N8A, of folded sheet riveted to spar LgAV and skin
flanges.
It is closed by :
- two fixed drip-flaps 6 and 7 covering aileron central and end sections
- eight removable drip flaps, held by lugs and screwed on either side of both bearings.
2- ATTACHMENTS
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Aileron fitting yoke 4 is fitted with a shouldered bushing bearing a flange 26 on its plain section
and a sleeve 8 which is engaged in bushed fork fitting, on wing side. Assembly by taper pin 9, sleeve 10,
recessed washer 11, nut and locking pin.
Aileron fitting yoke 4 is fitted with two riveted bushes and one sleeve 8 which is engaged in
bushed fork fitting, on wing side. Assembly by taper pin 9, sleeve 10, recessed washer 11, nut and
locking pin.
The yoke, whose ball joint is fitted with spacer bush 5, is engaged in bushed fork fitting 3 of the
aileron spar. Assembly by shouldered pin 12 fitted with a lubricator, recessed washer 13, nut and
locking pin.
Ball-jointed yoke 14 of the control link rod is engaged in fork fitting 4 fitted with aileron drive
fitting bushes. Assembly by shouldered pin 15 fitted with a lubricator ; the pin is held by plug 16,
which is locked by special retainer 17 attached to fork fitting by stud 18, tabwasher and nut.
One of the bushes is equipped with a Teflon washer 19.
AA
02-85 Restricted 1-123
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MIRAGE F
Restricted MANUAL 03
G
SECTION C
r1
COUPE G
CROSS SECTION G
L9-AV
COUPE A
SECTION B CROSS-SECTION A
N.10 N.9 N.8 N.7 tf.6 N.5 N.4 N.3 N.2 N.1
DETAIL E
DETAIL F
COUPE D
CROSS^SECTION D
1- DESCRIPTION
It is an assembly constituted by one inboard spoiler 1 and one outer spoiler 2 located on the flap
top structure box upper surface.
Each spoiler includes one half hinge, internal 6 and external 7, riveted between skin 3 and closing
panel 4.
Both spoilers are fitted with machined titanium fittings 8 constituting drive fork-fittings and hinge
knuckle.
- inboard spoiler at drive points AT1 and AT2
- outboard spoiler at drive points AT3 - AT4 - AT5.
Each fitting. is attached through spoilers to closing panel 4 by screw 9 and special screw 10 and
bushes.
2- ATTACHMENTS
A Hinge
On each spoiler, attachment is made at three points by half hinges 1 1, on flap top side, secured by
screws in captive nuts. Stainless steel hinge pin is held by flap top drip flaps.
B Drive point
-At each drive point, rod ball-jointed yoke 12 is engaged in fork-fitting constituted by spoiler
drive fitting 8
- Assembly by pin 13, teflon washer 14, nut and safety pin.
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07-72 Restricted 1-125
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COUPE F COUPE E
CROSS SECTION F CROSS SECTION E
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REMOVAL OF WINGS
1 - EQUIPMENT REQUIRED
A - Special tools
-Tool kit 5001 CSC.
-Hydraulic extraction tool MS1313B (if necessary).
-Extractor backup ring 50MS221 (special installation at frame 25).
B - Standard tools
-Arsaero coupling kit.
-Set of extra-thin fork wrenches.
-Interflex coupling kit.
-Torque wrench accessory kit, 5 to 50 m.daN (40 to 350 Ib.ft).
C - Ground support equipment
-1 wing positioning screw jack MS 1326.
-1 engine installation trolley.
-1 wing positioning jig BMV 6.
-1 wing hoisting assembly EHV 24 (if necessary).
-Set of blanking plugs for pipes.
-Wing storage cradle 5001 SRV or MS 1387 LH or RH.
2 - MATERIALS
- Petrolatum Air 3565.
3 - AIRCRAFT CONFIGURATION
With pylon stores removed, proceed as follows:
A - Drain fuel from aircraft and depressurize the tanks (see 02-3).
B - Jack up the aircraft, in straight and level flight configuration (see 02-2).
C - Remove the engine (see 06-4).
D - Remove the following structural components
On upper surface:
-inspection rJoor 25.02 (25.10), fillets 20.02 (20.10), 26.02 (26.10), 18.02 (18.10),
After extending droop slats:
-access door to hoist fitting V.0.28.1 (if wings need to be hoisted)
On lower surface:
-fillets 20.03 (20.09) and 26.03 (26.09),
-after extending slats and flaps, fillets 29.02 (29.10), (after 'removal of fillets, and door
V.O.28.1 if necessary, retract slats and flaps),
-at location of droop slats, the first baffle on fuselage side,
-all the ribs attaching wing fillet 1 8.02 (1 8.1 0),
-internal door 25.02 (25.10),
-the stiffener of the ribs attaching wing fillet 26.02 (26.10), for access to the secondary
pin,
. -the wing fillet attaching rib located ahead of the secondary pin on frame 28,
-the stiffener linking the ribs located on either side of the main fitting,
-the stations S1 and S2 blanking covers.
CAUTION:
IN THE JACKED-UP AIRCRAFT CONFIGURATION, WITH A SINGLE WING IN-.
STALLED, THE AIRCRAFT MAY ROLL ONTO ONE SIDE. THEREFORE, IT IS NECES¬
SARY TO PLACE A POSITIONING SCREW JACK UNDER THE INSTALLED WING FOR
THE TIME OF THE OPERATION.
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Equip the engine installation trolley with the wing positioning rig including :
- the lower positioning rig hooked on the tracks of the trolley mobile assembly,
- the intermediate positioning rig,
' - the upper positioning rig.
Adapt this positioning rig according to the wing installed (RH or LH wing), so that the engine
trolley pump assembly is located on wing tip side.
Retract the sperical pads.
5- UNCOUPLING OF CONNECTIONS
(1 ) Electrical connectors
(a) LHside
Between frames 21 and 23 :
-connectors 1 27 A - 1 37A - 81 Q.
Between frames 25 and 26 :
- connectors 123A - 125A - 133A - 189A - 193A - 201 A - 83Q.
- Through the engine compartment, remove the ground connector base plate secured to the
stiffener (for positioning the lower main pin removal/installation tool).
(b) RH side
Between frames 21 and 23 :
- connectors 128A - 138A - 80Q.
Between frames 25 and 26 :
- connectors 124A - 126A - 134A - 188A - 192A - 200A - 82Q.
- In order to clear the wirings off the passing area in the main fitting, remove the electrical
connector base plates on the rib.
- Cut the binding cords in order to clear each cable off the ribs and separate the cable remaining
on the fuselage.
Remove the clamps holding the cable bundle.
Clear off the cables and connectors between fuselage and wing group so that they do not catch
on wing removal.
AA
0879 Restricted 1302
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
-on lower connection block, the two aileron, spoiler and flap jack pressure and return
pipes,
-on upper connection block, the two aileron and spoiler jack supply pipes; also discon¬
nect them from the fuselage T-coupling (to gain access to the upper pin),
(b) Fuselage side (figure 14)
Uncouple the flap jack supply pipe from clamp 10 attaching it to frame 27 and remove
the clamp.
Between frames 27 and 28, uncouple the flap jack supply pipe at straight union 4.
AA
01-88 Restricted 1-303
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MIRAGE F
MANUAL 03!
EXTRACTION AXES PRINCIPAUX
EXTRACTION OF MAIN SHAFTS
C.25a C.25b
ORIENTATION
OUTILLAGE D'EXTRACTION
Attaches principales POSITIONING OF
Main attachments EXTRACTION TOOL
C.22 C.28
HI
m II
mAmMAwmam
-screw dummy nut 3 until it is in contact with washers. Then, clearance shall be about
6 mm (0.24 in). Otherwise, modify washer stacking.
-offer up sleeve 4 on pin; then, jaw holder 5, taking care to engage jaws correctly behind
the sleeve flange. Hold jaws by moving clamp 6 until it comes in abutment against the end of
its housing.
CAUTION:
ON TWO OF THE JAWS, THE SLEEVE GROOVE IS SHAPED TO MATCH SLEEVE
FLANGE. THEN, TAKE CARE TO POSITION THESE JAWS CORRECTLY ON SLEEVE
(INDEXES A-B-C).
CAUTION:
LIMIT TAPER PIN BACKING SO AS TO PREVENT THE SEALING PLUG 8 FROM BE¬
ING DRIVEN IN.
CAUTION:
AS SOON AS THE TAPER PIN IS UNLOCKED, REMOVE THE NUT SO THAT IT DOES
NOT COME INTO CONTACT WITH THE SLEEVE.
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5- REMOVING WINGS
A Handling
- Disengage wings from their attachment fittings. Make sure that displacement of the assembly is
parallel with main fitting plane.
CAUTION : WHEN WING GROUP IS CLEARED BY 2 TO 3 CM (0.78 TO 1.18 IN), MAKE SURE
THAT NO CONNECTION IS LEFT AND NOTHING IMPAIRS DISENGAGEMENT.
NOTE : When wing group is to be transferred from engine installation trolley to a wing storage
trolley, upper positioning rig shall be made integral with intermediate positioning rig by
pinning (four pins).
- Blank :
Hydraulic pipes
-
- Pressurization and fuel pipes
- Coil cables and protect connectors
- Protect and preserve various mechanical connections.
AB
12-74 Restricted 1-305
AVIONS MARCEL DASSAULT
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MIRAGE F
MANUAL 03
Lg.AR
COUPE A
COUPE D CROSS-SECTION A
CROSS-SECTION D
PRESENTATION DE L'ENSEMBLE
DE MANUTENTION
GENERAL VIEW OF
HANDLING ASSEMBL Y 1-2
BROCHAGE L^k^ ^ * " ^ ^ * ^ *T*
CHARIOT REACTEUR
CHASSIS INFERIEUR ACCOUPLEMENT
PINNING CHASSIS INTERMEDIAIRE
ENGINE INSTALLA TION CHASSIS SUPERIEUR
TROLLEY COOPLING
LOWER POSITIONING RIG INTERMEDIA TE POSITIONING
RIG OPPER POSITIONING
CHASSIS SUPERIEUR
OPPER POSITIONING RIG
COUPE C
CHASSIS INTERMEDIAIRE CROSS-SECTION C VUE SUIVANT E COUPE B
CHASSIS INFERIEUR INTERMEDIA TE POSITIONING VIEW IN DIRECTION CROSS-SECTION B
LOWER POSITIONING RIG RIG OF ARROW E MUJ>
CHARIOT REACTEUR
ENGINE INSTALLATION III!!!! W
TROLLEY
IFJIJIIIJlJJlJlJJJllJlJJfllll
DETAIL J
DETAIL A DETAIL B
C.25 DETAIL C DETAIL D
M "~N
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DETAIL K
na r n K
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\ \ Version avion avec Version avion sans
AXE AVION
-AIRCRAFT
ravitaillement en vol ravitaillement en vol TT
Aircraft version with Aircraft version without
CENTERLINE inflight refueling system inflight refueling system
INSTALLATION OF WINGS
1 - EQUIPMENT REQUIRED
A - Special tools
-Tool kit 5001 CSC
B - Standard tools
-Tool kit for Arsaero couplings.
-Set of extra-thin wrenches.
-Tool kit for Interflex couplings.
-Torque wrench kit, 2 to 20 and 5 to 50 m.daN (1 5 to 1 50 and 40 to 350 ft.lb)
-Torque wrench accessory kit, 2 to 20 and 5 to 50 m.daN (15 to 150 and 40 to
350 ft.lb).
-Complementary kit (multiplier for torque > 50 m.daN (350 ft.lb).
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
-Torque wrench accessory kit, 0 to 3 m.daN (0 to 20 ft.lb).
C - Ground support equipment
-1 wing positioning screw jack MS 1326.
-1 wing positioning jig BMV 5.
-1 engine installation trolley.
-1 wing hoisting assembly EHV 24 (replacement of wings).
-Hydraulic power supply.
-11 5-200 V/400 Hz electrical power supply.
D Spares
-2 pins 2331 0AA 01 5020 LE.
-2 pins 2331 0AA 01 501 5 LE.
-2 pins 2331 0AA 040045 LE.
-O-rings for fuel pipe.
-R02352 x 178 AD016 - R3560 x 360AD016 - R04064 x 533 AD016
- R02300 x 360 AD01 6 - R03465 x 1 78 AD01 6 - R02830 x 1 78 AD01 6
-O-ring for pressurization pipe.
-R02780 x 360 A21 B6 - R02780 x 360 AD016.
2 - MATERIALS
-Grease Air 4210 and 4222.
-Codex pharmaceutical-grade petrolatum.
-Neutral petrolatum Air 3565.
-Mastinox C 627 B.
-Mastinox 6856 H.
-Thinner 3924.
-Aliphatic naphtha, grade F.
3 - PRELIMINARY STEPS
NOTE: Installation of the main pins requires preliminary steps necessitating a product applica¬
tion and curing time of about 5 hours before installation.
For the wing installation procedure, take these preliminary steps into account so that
the overall installation time is not affected.
A - Aircraft configuration
(1 ) Aircraft jacked up, in approximately straight and level flight configuration (see 02-2)
(2) Engine removed (see 06-4)
(3) Aircraft defueled (see 02-3)
(4) Inspection doors and fillets removed (see REMOVAL OF WINGS, para. 3D)
CAUTION:
WHEN JACKED-UP WITH ONLY ONE WING INSTALLED, THE AIRCRAFT MAY ROLL
OVER ONTO ONE SIDE. THEREFORE, IT IS NECESSARY TO PLACE A POSITIONING
SCREW JACK UNDER THIS WING DURING THE OPERATION.
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Equip the engine installation trolley with the wing positioning rig including:
-the lower positioning rig hooked on the track of the trolley mobile assembly,
-the intermediate positioning rig,
-the upper positioning rig.
Adapt this positioning rig according to the wing installed (LH or RH wing).
Using the wing hoisting assembly, offer up and position the wing on the trolley assembly.
Positioning shall be made such that:
-the two hooking fittings (inboard and outboard stations) coincide with and engage into
the two trolley centering spherical pads.
-adjust the three spherical pads to make them bear against the wing lower surface.
Remove the hoisting assembly.
D - Preparation of wing
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(1 ) Thermistor mounting base 1 including the two thermistor setting indexes (aircraft with or
without in-flight refueling system),
(2) Three eyebolts type A SMS 240 with their protective plugs SMS 190-12 (used on the
wing hoisting assembly).
NOTE: Make sure that all the hydraulic connecting hoses are provided with a ring marked
with the service life limit date determined from document "SERVICE LIFE OF COMPO¬
NENTS AND EQUIPMENT INSTALLED ON AIRCRAFT".
(1 ) Carefully clean the component parts of each pin with aliphatic naphtha, grade F.
CAUTION:
UNDER NO CIRCUMSTANCES SHOULD THE MAIN PINS, MADE OF TITANIUM, BE
CLEANED WITH CHLORINATED SOLVENTS.
AA
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While awaiting their installation take the necessary measures so as to avoid contaminating
the pins thus prepared.
B - Installation of wing
(1 ) Bring the trolley near the fuselage so that the wing fitting is level with the main frame
(F.25) and as close to it as possible.
(3) Bring the wing fittings level with the fuselage fittings:
-adjust the trolley as required to set the wing incidence and dihedral according to the fu¬
selage,
-position the trolley mechanical safeties.
Using a brush, apply some diluted Mastinox (1 part by volume of Mastinox 6856H and 3
parts by volume of thinner 3924) to each face of the main fitting (wing and fuselage).
(4) Insert the wing fitting into the fuselage fitting by a few centimeters and check for correct
relative position.
On the wing, arrange the ball joints of the secondary fittings so that they do not become
stuck during assembly.
(5) Slowly engage the wing main fitting until its bores are in line with the fuselage fitting
bores.
This operation shall be carried out by adjusting the various settings of the trolley so that
the fitting does not bear on the internal faces of fitting at frame 25.
Make sure that nothing catches during this operation.
(6) At the end of fitting engagement, feel the "step" between fuselage and wing upper and
lower bores with the finger. Guide the manoeuver in order to overcome this step, which will
mean the bores are properly aligned.
(7) Check that the sleeve can be easily inserted without its taper pin.
6 - COUPLING OF CONNECTIONS
A - Mechanical connections (figure 15)
Axeab
Mise en place de la fourrure Axis ab
C.25a C.25b sur le cadre 25
Installation of bushing on frame 25 Mise en place de la rondelle
Installation of washer
Axeab
Axis ab
C.28
Fente des
fourrures
Bushings slot
>m/MM/m>MMJM/M
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CAUTION:
FULLY ENGAGE THE SLEEVE SO THAT THE FLANGE RESTS AGAINST THE FRAME.
-Install the lockwasher (wrench M 31029) and secure it to the sleeve with the 5 dia.
screw.
When installing back components (wing, pins) that have been removed, proceed as indi¬
cated below.
When installing new components, see the method for determining insertion of main
wing-to-fuselage attachment pins (see 03-3).
For each sleeve/pin assembly, the insertion value must be similar to that recorded in the
aircraft individual logbook.
The value for measurement after tightenirig with the hydraulic tool is dimension C (pro¬
trusion of pin threaded part in relation to nut), resulting from the insertion value. Dimension C
must correspond with that entered in the aircraft individual logbook.
CAUTION:
THE TORQUE APPLIED FOR TIGHTENING THE ACTUATOR CONTROL SCREW SHALL
NOT EXCEED 11 m.daN (81 ft.lb).
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NOTE: If the hydraulic tool is not used, the tightening torque applied to the nut shall range
between 20 and 60 m.daN (148 and 442 ft.lb).
-Complete insertion of the upper pin, proceeding as indicated above (estimation of nut
tightening, alignment of safety holes).
-After tightening the two pins, record the insertion value actually obtained by measuring
dimension C. Check that they are within tolerances.
-Lock the nuts.
-Enter the dimension C obtained in the aircraft individual logbook.
If the required value cannot be obtained for the given torque limits (determined to pre¬
vent important errors), proceed as follows:
-remove the pins again,
-specially check the components in contact for surface sondition,
-check the correct positioning of the wing, making sure that the sleeve is easily fitted by
hand,
-determine again the insertion value,
-grease and assemble again.
NOTE: These operations may be carried out several times until the required value is obtained.
-Grease the pins, bores and spherical bearings of the front and rear fasteners (grease AIR
4222 or 4210).
-Use a thimble for pin installation (SMS 219).
- Pin fitting: pin to frame 22, from front to rear; pin to frame 28, from rear to front. Direct
the grease nipples: upward at frame 22, downward at frame 28.
-Fit the washers and nuts.
-Brings the nuts into contact and tighten up to the first pinning hole (1/12 turn max) (30
A/F ring wrench-30 A/F wrench).
-Then fit cotter pins.
-LHside
Between frames 24 and 25 and on the connection block (F.25 and 26), connect the
pressurization pipe of the wing and fuselage tanks (in two sections).
Between frames 25 and 26 on the spacer (block/wing base):
-insert the spacer in the wing base; connect the tank pressurization pipe.
-RH side
Between frames 24 and 25, connect the pressurization pipe of the wing tank.
-LH and RH sides
Between frames 26 and 27, fuel transfer and refueling pipe of wing and pylon tanks:
-reinstall the spacer; take the straight union out of the feedthrough, couple the el¬
bowed spacer (wing and straight union side).
Between frames 24 and 25, wing tank pressurization pipe (fuselage and wing side):
-reinstall the connecting pipe.
AB
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1- EQUIPMENT REQUIRED
A Special tools
- Flight control 2nd line tool kit
B Standard tools
- Torque wrench kit, 2 to 20 and 5 to 50 m.daN (15 to 150 and 40 to 350 ft.lb).
- Torque wrench accessory kit, 2 to 20 and 5 to 50 m.daN (1 5 to 1 50 and 40 to 350 ft.lb)
C Spares
- 2 lockwashers 23351 AC 060 L
-1 pin 23310 AA 020025 L
-1 pin 23310 AA 030030 L
-1 pin 23310 CA 030035
D Ground support equipment
- Aileron cradle MS 1 175
- Hydraulic power unit
- 1 1 5-200 V/400 Hz power unit
2- MATERIALS
- White spirit
- Grease AIR 4222 or AIR 4210
3- PRELIMINARY STEPS
Remove :
- Upper surface doors : V4.70 - V3.74 - V3.72 - V3.70,
- Lower surface doors : V4.71 - V3.75 - V3.73 - V3.71 ,
- Fairing V3.47,
- On inner hinge side, separatefrom fitting and skins (five attaching screws) the leading edge false
rib used for bonding pickup. Fully push it outwards.
- Disconnect the bonding braids.
WARNING :
COMPLY WITH SAFETY MEASURES APPLICABLE WHEN. WORKING ON FLIGHT
CONTROLS (see manual 01-0).
4- REMOVAL
A The aileron is removed at the hinge pins and the control rod at the wing bellcrank.
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2 - the aileron drive fitting and the wing trailing edge. Contingent rework: file the trailing
edge in line with the fitting so as to obtain a minimum clearance of 1 mm (0.04 in), then ap¬
ply the protection to the reworked area (see Structural Repair Manual).
Datum plane .
Top skin.
°£S _D
Bottom skin .
SECTION KK
POINTA (lower and upper
Top skin
surfaces)
Datum plane
Rework area
Bottom skin
Section to be removed
line surfaces)
R1 : Basic machining (R + 1.5 mm (0.06 in))
R2 : Rework (R + 3.5 mm (0. 14 in )).
7 - FINAL STEPS
(44.25 *i437gft.lb).
-Pin.
-Lubricate the aileron hinge points (see 04-1).
-Reinstall the access doors and fairing.
-Check for correct deflection and operation of roll channel (see 04-1).
AA
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1 - EQUIPMENT REQUIRED
2- MATERIALS
3- PRELIMINARY STEPS
4- REMOVAL
Using a metal wife looped through the hole in the end of the pin, pull the pin out while at the
same time moving the slat to-and-fro by hand to facilitate extraction.
If this fails, apply «Transyl» penetrating product on the hinge knuckle area ; wait for the product
to penetrate between the pin and the hinge knuckles before extracting the pins. When the longer of the
two pins is partially withdrawn, support the flap in order to take up the longitudinal play, to protect
the pin from shearing stresses while extracting it from the last hinge knuckle.
AA
09-85 Restricted 1-315
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A Prelimianry steps
(1) On aircraft :
Cleaning and inspection of the following parts (and protection if required) :
- hinge knuckles, pins, pin ends and hardware
- hinging of leading edge link rods, including teflon lined spherical bearings.
THE TEFLON LINED SPHERICAL BEARINGS SHOULD NOT COME INTO CONTACT WITH
OIL OR GREASE.
B Installation of slat
- Position the droop slats on the aircraft, fitting the hinge knuckles in position and lining them up
flush. Then insert the two pre-greased hinge pins.
- Position the drive link rods .1 and 2 in their respective fittings.
- Fit the pre-lubricated pins and the teflon washers (at head end of pin), taking care to fit the pin
head in the «head end» recess of the leading edge fitting.
- Torque the nut to : 2.8 m.daN , Q (20.65 ft.lb , 2 065). During this operation, to prevent
damage to the slat upper skin, cover its trailing edge with a protector.
- Fit the hinge stop.
- Remove the trailing edge protector.
A Preliminary steps
(1) On aircraft
As for installation of an original slat, para. 5.
AB
08-83 Restricted 1-316
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
- Prepare the stop(s) to be replaced by adjusting the thickness in relation to the distance measured
(mill down the support face on the spar side and leave a few tenths of a mm (a few thousandths of an
inch) on the stop side to complete setting after attachment).
^^
Position the stop in its location and adjust the rear edge to fit into the spar upper side.
- Hold the stop in place, then counterdrill the attachment holes and countersink the holes for the
screw heads.
- Paint the reworked parts (see 03-0).
- Install the stop.
- Bring the slat in abutment against the stops and check the zero indication on the tooling
templates. File down the stop abutment face as required to obtain a stop contact of at least 70 %.
- Protect the contact face with paint (see 03-0).
- Connect up the drive link rods then adjust the control linkage (see 04-4).
7- FINAL STEPS
AB
10-75 Restricted 1-316M
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A - Standard tools
-Circlip pliers.
2 - MATERIALS
3 - PRELIMINARY STEPS
-Connect hydraulic and electrical power supplies and fully extend the slats.
4 - REMOVAL
NOTE 1 : In some aircraft, the RH slat includes a microswitch control pin which is no longer
used. In this case, the lower blanking part of the track housing is to be removed
before the slat.
NOTE 2: When removing or installing the LH slat, pay special attention to the slotted slat
microswitch. It may be necessary to remove it to avoid damaging it when handling
the slats. Adjust it when reinstalling it.
5 - INSTALLATION
AA
01 -87 Restricted 1-317
AVIONS MARCEL DASSAULT J MIRAGE F
Restricted MANUAL 03
IMPORTANT :
Do not apply oil or grease to teflon-lined spherical bearings.
-Installation of slat
- Offer up the slat on the leading edge.
- Slide the slat along its tracks and make sure there is no abnormal friction point.
- Align the bores of drive fittings AT1 and AT2 with those of the actuator spherical bearings.
- Install pins and teflon washers 2 (on pin head side), taking care to correctly engage the
pin head in the flat of drive fitting 4.
- Tighten and lock the nut.
- Check the slat adjustment (see 04-4).
Slats are delivered ready for installation. The blanking plates 1 of the outer actuator, which are
supplied with the slats, are to be adjusted and attached.
- Installation of slat
Offer up the slotted slat on the leading edge, engaging the tracks on the rollers.
- Align the bores of drive fittings 4 (AT1 and AT2) with those of the actuator spherical
bearings ; temporarily pin them.
NOTE : A certain amount-of force may have to be applied to the slat to align the bores, due to signifi¬
cant warping of the slat.
- Uncouple the control shaft at the output of the gearmotor after disabling the hydraulic
operation of the control (see 04-4).
AB
12-82 Restricted 1-318
AVIONS MARCEL DASSAULT «JX-iMS. #Y\ll\/-\VjrC. F
BREGUET AVIATION ^^&^ ^5<^> ..ami i ai no
^ .^^ Restricted MANUAL 03
-Retract the slat by manually rotating the drive shaft by means of the crank handle. Dur¬
ing this operation, check for absence of abnormal resistance. Otherwise, determine the cause.
-Bring the slat to the 0° position (value of 104 ± 0.5 mm (4.094 ± 0.02 in) at track
R1).
-Check for 104 ± 0.5 mm (4.094 ± 0.02 in) at track R4 and adjust if necessary.
-Check the clearance at jack AT1 (see manual 04-4: installation of slotted slat jacks).
-Fully retract the slat, then check that the slat is in abutment at drive jack AT1 (jack
stop); the dimension between zeroing marks on track R1 should be 102 mm (4.016 in).
- Perform the same check at track R4 and ensure (by rotating the drive shaft a few times)
that no resistance is felt as the AT1 jack stop is approached.
NOTE: If there is doubt about the position of the slat during the operations described above,
pin it (in the zero position):
- separate the slat from the jacks by moving the slat to the position which permits this
and remove it.
The slat is pinned through a hole in the rear roller holder fitting on tracks R1 and R4
(see figure). This requires, for each of these tracks, the removal of a roller and its
holder.
- track 1 : removal of roller, grease nipple and inner roller holder on wing tip side
- track 4: removal of roller, grease nipple plus its adapter, and inner roller holder on fu¬
selage side.
6 - FINAL STEPS
AA
01 - 87 Restricted 1 - 31 8H
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Bec mobile
Movable slat
Bec fixe
Fixed slat
Brochage
Pinning
4 mm
(Position 0° )
_, 4 mm
COUPE AU NIVEAU D'UN RAIL(R1) COUPE A
SECTION AT LEVEL OF A TRACK (RI) SECTION A
Repère de mise à zéro. AT1 - AT2
Zero resetting marks
Trou de brochage
Pinning hole
BROCHAGE BEC Faux porte galet , Broche 0 4
(Coupe au repère B) Dummy roller holder / Pin 4
ct>
PINNING OF SLAT
(Section at B)
1 - EQUIPMENT REQUIRED
A - Special tools
B - Standard tools
D - Spares
2 - MATERIALS
-White spirit
-Grease AIR 4210 or 4222
-Oil Air 3512
- Loctite 675
3 - PRELIMINARY STEPS
AB
01 - 88 Restricted 1 - 31 9
AVIONS MARCEL DASSAULT /.
BREGUET AVIATION ____
. . -v-"
__
-, "Vi MIRAGE F
Restricted MANUAL 03
4- REMOVAL
- Separate locking rod 25 from the flap (wrench M31030). Maintain the flap, drive out the axle
pin, disconnect the grounding wire.
- Uncouple the center skid.
- Remove the nuts from the skid screws.
- Drive out the screws with a drift, while holding the skid to take the force of the blow.
This is necessary because the screws are tight-fitted.
- If applicable, recover the shim inserted between the center skids.
- Immobilize the outboard flap onto the center track.
- Uncouple center rod 32 (skid side).
- Lower the flap as far as possible.
- Remove the retaining ring from rod 32 axle pin.
- Remove the slotted nut (wrench M31037).
- Withdraw the axle pin.
- Pull the flap slightly to the rear, level with the center track, so as to offset the flap and disengage
the skid from the inboard track ; access can thus be gained to skid-to-rod connecting pin 30.
- Remove the pin (7 mm open-end wrench). Recover the teflon washer.
- Realign the flap so that it can be slid and disengaged from the tracks.
The flap control rods are part of the control linkage. Therefore, fora replacement, it is necessary
to recover the rods from the- removed flap and to fit them to the new one.
AA
12-82 Restricted 1-320
AVIONS MARCEL DASSAULT F ^ -" « IV\II\/-\V^7L.
BREGUET AVIATION ^t^
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^ff-»^ Restricted kaamiiai
MANUAL no
03
(1 ) Retaining rod covers (attachment holes not drilled) and the supports on the flap lower
side.
(2) The slide skids mounted on their ball joints. (The half-skid assembly screws are neither
tightened or locked). On the spare skids, the assembly centering pins are fitted temporarily and
are to be removed after tightening the screws.
NOTE: There are two different kinds of flap skid-ball joint assemblies each having a different
ball diameter.
Consequently, to avoid confusion, a reference letter R or R1 is stamped on each part
(skid and ball-joint). A red spot is added to this reference for the R1 category.
CAUTION:
THE TEFLON BALL-JOINTS SHOULD NOT COME INTO CONTACT WITH OIL OR
GREASE.
AB
01-85 Restricted 1-321
AVIONS MARCEL DASSAULT JLJ>~irÇL MIRAGE F
BREGUET AVIATION^oF3^^"^ . .........
^ Restricted MANUAL 03
AB
10-75 Restricted 1-322
AVIONS MARCEL DASSAULT/1 ^ " vl /Y\ll\/~\V_7l_
BREGUET AVIATION ^W=** ^=*^> a/iamiiai
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Restricted MANUAL no
03
6 - INSTALLATION
NOTE: If both the inboard and outboard flaps are to be installed, start with the inboard flap
and connect it to the drive link rods, then install the outboard flap by connecting it to
the outer drive link rod and assembling its central skid on the inboard flap skid.
A - Inboard flap
-Position the flap in down and slightly biased position with inner link rod 30 folded back
90°. Engage the outer skid on the central rail first and connect link rod 32 to the skid (see A
(1 )), then engage the inner skid in its rail and connect link rod 30 (see A (2)).
B - Outboard flap
(1 ) Position the outboard flap with its link rod 31 pointing towards its passage in the struc¬
ture. Engage the inner and outer skids on their respective rails with the flap in a lowered and
slightly biased position. Slide the flap into position manually until it matches up with the link
rod-bellcrank pin.
(3) Assembly of inboard flap outer skid and outboard flap inner skid
-Match up the attachment holes with the assembly screws.
-Depending on the assembly, install shims between the skids with the chamfer to the
rear.
-Install assembly screws. (When fitting tight fitting screws, couter-blow is necessary).
7 - FINAL STEPS
-Check the safetying.
-Proceed to wing flap hinge maintenance (see 04-4).
-Check for correct deflection and operation (see 04-4).
-Reinstall removed doors and fairings, bond the blanking plug for the access hole to the
pin of the central drive link rod with loctite.
AB .
01-85 Restricted | 1 -322T
AVIONS MARCEL DASSAULT ^>^-rVL ti MIRAGE F
BREGUET AVIATION ^cZc. __
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench accessory kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench kit, 2 to 20 and 5 to 50 m.daN (15 to 150 and 40 to 350 ft.lb)
- Torque wrench accessory kit, 2 to 20 and 5 to 50 m.daN (1 5 to 1 50 and 40 to 350 ft.lb).
C Spares
- Blanking plugs for access to pins of spoiler control link rods
- 10 locking pins 23310 AA 015020 L
- 1 0 locking pins 2331 0 AA 020020 L
2- MATERIALS
-Mastinox 6856 H
-Neutral petrolatum Air 3565
-Oil Air 351 2
PRELIMINARY STEPS
- Open the spoiler to be removed until the link rod pin matches the clearance hole.
- Remove the plugs for access to control link rod pins of inboard and outboard spoilers.
4- REMOVAL
(Outboard and inboard spoilers)
NOTE : When removing an outboard spoiler? mark drive fitting pin 5 which is slightly shorter than
the others.
AB
10-83 Restricted 1-323
AVIONS MARCEL DASSAULT j> ^-"-« MIRAGE
iTiii\nvi. iF
BREGUET AVIATION ^^_- ^s~=.^ _ . mi i ai
«a a no
^-«v. ^* ^. Restricted MANUAL 03
6 - INSTALLING SPOILERS
A - Preliminary steps - Checking - Maintenance
-Before reinstalling spoilers, check the hinge attaching screws.
-Lubricate hinge pins.
B - Installing inboard and outboard spoilers
-Prior to spoiler installation, apply a light coat of Mastinox under each hinge (wing side).
-Install the spoiler and simultaneously, offer up each link rod on its bellcrank.
-For each hinge point.
-Slightly grease each link rod-to-bellcrank attaching pin; then, engage it partially.
CAUTION:
DTCTVE FITTING PIN 5 IS SHORTER THAN THE OTHERS.
-Install the teflon washer
-Drive the pin fully home, taking care to correctly engage the pin head onto the link
rod flat.
-Screw and tighten the nut (22 mm wrench). Then, pin.
-Close the spoiler.
-Coat the shank and head of each attaching screw with Mastinox.
- Proceed to hinge attachment.
-Secure both bonding braids.
7 - FINAL STEPS
-Check for correct safetying.
-Proceed to spoiler hinge checking and maintenance (see 04-1).
-Check for correct deflection and operation (see 04-1 ).
-Check for satisfactory adjustment of spoilers (flushing) (see 04-1-528 - figure 21 - de¬
tail E).
-Install blanking plugs.
AA
08-88 Restricted 1-324
AVIONS MARCEL DASSAULT F ^ -" ^ /Y\II\/-\VJT_. F
BREGUET AVIATION ZZsÂ~~
^«. ^=?-^o
>s^ Restricted haamiiai no
MANUAL 03
1 - EQUIPMENT REQUIRED
A - Special tools
-Flight control 1st line tool kit.
-Ring and plug gauge kit 50MS1304.
-Additional ring and plug gauge kit 50MS212.
B - Standard tools
-Torque wrench kit 0 to 3 m.daN (0 to 20 ft.lb).
-Torque wrench accessory kit, 0 to 3 m.daN (0 to 20 ft.lb).
-INDIA stone.
2 - MATERIALS
-Grease AIR 4222 or 4210.
-White Spirit.
-Crocus cloth.
3 - SPARES
4 - GENERAL
The method for pre-setting and installing taper pins applies for the main hinge of aileron
and rudder. Method described below covers only rudder hinge and should be adapted for the
aileron.
Therefore, all operations described with shackle should be carried-out for the aileron by
positioning it on wing unit.
(1 ) Sulfinuzed bush
-Check part for perfect surface condition and, if necessary, remove any trace of dent or
burr, by a slight polishing with India stone.
-Check for presence of chamfers on internal diameter and for absence of sharp edges on
outer diameter (and if applicable, polish with India stone, then, with crocus cloth).
(2) Sleeve
-Check sleeve for condition as above.
-Check for presence of chamfers and absence of sharp edge (specially in slot).
AB
01 -87 Restricted 1 -501
AVIONS MARCEL DASSAULT f ^ Jl ** / Y \ 1\ /"\ W L. l
1
(1 ) Fitting bore
-Check bore for surface condition: slight scratches can be smoothened with crocus cloth.
-Check that chamfers have been made on bronze bushing (s).
-Check surface condition of side faces of above bushing(s) and smooth off any dent or
scratch as necessary by light polishing with stone.
C - On structure
(1 ) Aileron bearing
-Check bushings for condition: slight scratches can be smoothened with crocus cloth.
D - Cleaning
-Carefully clean the various hinge parts using White Spirit and dry them.
A - Slightly grease:
-sleeve,
-shackle bore.
B - Fit sleeve in its bore ; then using a 4/1 00th mm (0.0015 in) thick shim gauge, check
that flange perfectly bears on shackle side face. If this bearing is defective, deburr:
-either bore chamfer,
-or recess intended to lock sleeve against rotation.
C - Position recessed washer on sleeve and check it does not bear on shackle side face.
E - Proceed with positioning of drive fitting still equipped with its sulfinuzed bush and install
sleeve, pin, recessed washer and tighten nut to a torque comprised between 0.5 and 1 m.daN
(3.7 and 7.3 ft.lb). Check, then, that shackle can move freely and has a lateral clearance felt
by hand. Min. 0.04 mm (0.0015 in).
7 - PRE-SETTING
AB
09-85 Restricted 1-502
i
AVIONS MARCEL DASSAULT H TV_/L_* /V\ll\/-\v^r_ I
^.
BREGUET AVIATION
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MANUAL 03
-For presetting, then use the ring gauge bearing the same number as the last fully en¬
gaged plug gauge.
IMPORTANT NOTE:
IF PLUG GAUGE No. 6 ENTERS OVER THE WHOLE LENGTH OF THE BRONZE BUSH,
SUCCESSIVELY INSERT THE PLUG GAUGES BEARING HIGHER NUMBERS AS DE¬
SCRIBED BELOW.
AA
09-85 Restricted 1 -503
AVIONS MARCEL DASSAULT]" ^ -" « '" "t^r^KJfL.
BREGUET AVIATION ^<£i_~- .^-^o _ . ^ , kaamiiai no
*^5T^ Restncted MANUAL 03
C - Determination of presetting
IMPORTANT NOTE:
riGHTENING IS CRITICAL. THE FOLLOWING INSTRUCTIONS MUST BE OBSERVED.
(1 ) Tighten the nut until the ring gauge can no longer be moved (without marking this posi¬
tion).
(2) Unscrew the nut and, using the extractor, pull the taper pin out.
(3) Repeat the two operations above (1 and 2).
(4) Slowly tighten the nut until the sulfinuzed bush reaches the ring gauge diameter (when
the ring gauge, which at start was freely rotating, begins to tighten).
(5) Then note the protrusion of the taper pin with respect to the sleeve. If the hinge compo¬
nents are new, mark the position of the nut in relation to the pin by two light bu visible punch
marks.
NOTE: The punch marks may be found offset if the reinstalled hinge components are the same
as those removed (due to wear) or if one of the components is changed (due to mat¬
ing part tolerance change). In this case, remove one of the existing punch marks and
apply a new mark matching the retained mark. II a new taper pin with no split pin hole
is fitted, drill this pin hole.
AA
09-85 Restricted 1-504
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
yz/A
Contrôle de l'ovalisation
avec tampon plat n 7 à présenter des deux côtés
dans plusieurs positions
Check of elongation
with flat gauge No. 7 (to be applied on either side
and in several positions)
1 - SCOPE
2- EQUIPMENT REQUIRED
- India stone
- Crocus cloth
3- MATERIALS
4- PRELIMINARY STEPS
Separate the various hinge point components. Bushes and spherical bearings tight-fitted onto
fittings shall not be removed.
Normally, the spherical bearing inner ring of the outboard hinge bracket shall not be removed.
Should its removal be deemed necessary for inspection (binding point, visible scratches), note the
assembly direction.
Cleaning
5- PROCEDURE
Check for :
- insertion and proper seating of the flange on the fitting,
-surface condition of side faces : smooth off any impact marks or scratches by polishing lightly
with India stone,
- corrosion : remove if any,
- sharp edges,
- surface condition of bush bores : a maximum loss of 20% of the theoretical bearing surface due
to contact corrosion and scratches is permissible, provided that the remainging 80% is evenly distributed.
Check proper condition of the rivet securing the metal aileron fitting bushes.
AA
09-86 Restricted 1-505
AVIONS MARCEL DASSAULT /L^lirU. MIRAGE F
BREGUET AVIATION^^rjaF'L--^^ . miamiiai no
Restricted MANUAL 03
Perform a dimensional check of the aileron fitting bush bores using the plug gauges of kit MS1304
(Method and criteria, see 03-1-501).
Inspect the bore which must be free from any traces of fretting.
-
Inspect the outer section : only scratches not perceptible to the fingernail and disappearance
-
of the sulfinuzation over 50% max of the surface are permissible, but no traces of metal tearing are
tolerated.
Check for :
- insertion and correct seating of the flange on the fitting,
- surface condition of side faces : smooth out any dents or scratches by lightly polishing with
India stone, and remove any traces of corrosion,
- any sharp edges ; smooth out if necessary,
- surface condition of the bores : a maximum loss of 20% of the theoretical bearing surface due
to contact corrosion and scratches is permissible, provided that the remaining 80% is evenly distributed.
Smooth out the scratches by stoning and remove all traces of corrosion with crocus cloth.
Check for :
- insertion (tight) in fitting,
-surface condition of inner ring bore (scratches, traces of impact), no sharp edges ; trim, if
necessary, by lightly polishing with India stone, then with crocus cloth,
- corrosion : remove if necessary,
- traces of seizing between bronze bush and ball joint,
- surface condition of side faces,
- free nutation : no binding point (nutation torque between 0.1 and 1.2 m.daN).
Check for :
- condition of threads on pin and nut,
- corrosion : remove if necessary,
- traces of friction between pin and spacer. bush 5,
- play between pin and fitting bushes (tight insertion).
AB
09-86 Restricted 1-506
AVIONS MARCEL DASSAULT /L-à^^rÇL
BREGUET AVIATION^^SF0^-^4^
MIRAGE F
_ Restricted MANUAL 03
Check for :
-surface condition of side faces : smooth out any dents or scratches by lightly polishing with India
stone,
- corrosion : remove if necessary,
- sharp edges,
- surface condition of bores,
- condition of Teflon washer cemented to one of the bushes.
6 - FINAL STEPS
AA
09-86 Restricted 1-506M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/L-i^TU.
_
MIRAGE F
Restricted MANUAL 03
1 - SCOPE
2- EQUIPMENT REQUIRED
-India stone
- Smooth file
- Crocus cloth
- Silicon carbide stone, grade Crystolon 39C60LV "I
- Silicon carbide stone, grade Crystolon 39C1 50LV J" ° '
- Scraper Sicametal (Widia) P/N 564 with carbide inserts TH10 Widia
- Rotary carbide cutters HF103Z3 Lukas
3- MATERIALS
-White spirit
-Oil Air 3512
4- PRELIMINARY STEPS
Clean all the hinge components, paying particular attention to the bores of the half-hinges ; then
dry them. Teflon-lined hinges shall be wiped with a dry lintless cloth. For cleaning of titanium parts,
comply with the special instructions.
CAUTION :
IN NO CASE SHOULD TITANIUM PARTS BE CLEANED WITH CHLORINATED SOLVENTS
(drive fitting). USE WHITE SPIRIT.
5- PROCEDURE
Check for :
- condition and attachment,
- condition of pins,
- surface condition of bores and side faces : no impact marks, scratches or sharp edges ; smooth off
if necessary,
- condition of teflon washers ; replace them if required.
AA
05-85 Restricted 1-507
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^i.
n^J^^rU
__
MIRAGE F
Restricted MANUAL 03
Titanium is very sensitive to notching, it is therefore essential to cancel this prejudicial effect.
Small dents or scratches shall be reduced by carefully polishing the surface with a smooth file or silicon
carbide stone, grade Crystolon 39C60LV (used dry). For finishing, use silicon carbide stone, grade
Crystolon 39C150LV (used dry). A rotary carbide cutter and carbide scraper can also be used instead of
the above-mentioned tools.
CAUTION :
WHEN TOUCHING UP TITANIUM PARTS, IT IS STRICTLY FORBIDDEN TO USE ALUMINA-
BASED INDIA STONE, POLISHING OR GRINDING.
(2) Half-hinges
Check for :
- condition and attachment,
- condition of pin : wear, scratches etc.
Position the pin in each half-hinge (wing and slat), then gauge the play existing between the
two parts by appraisal and manual feel.
Check for :
- condition and attachment,
- spherical bearing :
-swaging,
- condition of airf Ion coating on the spherical section of the outer ring (absence of separation
and fraying),
-surface condition of bore and spherical section of inner ring (scratches, dents...), no sharp
edges,
corrosion,
-
- surface condition of side faces,
- manually check that the inner ring rotates without friction and that there is no play or
binding point.
6- FINAL STEPS
AA
05-85 Restricted 1-508
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/L^-^ru MIRAGE F
Restricted MANUAL 03
1 - SCOPE
2- EQUIPMENT REQUIRED
- India stone
- Smooth file
- Crocus cloth
- Silicon carbide stone, grade Crystolon 39C60LV "I .
3- MATERIALS
-White spirit
-Grease Air 4210
4- PRELIMINARY STEPS
Thoroughly clean all the hinge components and structure boxes, then dry them. For cleaning
of titanium parts, comply with the special instructions.
CAUTION :
IN NO CASE SHOULD TITANIUM PARTS BE CLEANED WITH CHLORINATED SOLVENTS
(e.g. : tracks). USE WH ITE SPI R IT.
5- PROCEDURE
Check for :
-condition and attachment,
- condition of pins,
- correct insertion of bushes, surface condition of bores and side faces ; if necessary, smooth
off any impact marks or scratches by lightly polishing with India stone,
- corrosion : to be removed if any,
- condition of teflon washers,
- play between pin and bushes.
AA
05-85 Restricted 1-509
AVIONS MARCEL DASSAULT /L^J^^rSJL MIRAGE F
BREGUET AVIATION^cF^^^O ,
^£5^~<^ Restricted MANUAL 03
(b) Tracks
Check for :
- attachment,
- surface condition of races : no marking, no dent, scratch or sharp edge ; smooth off if required.
Titanium is very sensitive to notching. It is therefore essential to cancel this prejudicial effect.
Small dents or scratches shall be reduced by carefully polishing the surface with a smooth file or silicon
carbide stone, grade Crystolon 39C60LV (used dry). For finishing, use silicon carbide stone, grade
Crystolon 39C150LV (used dry).
A rotary carbide cutter and carbide scraper can also be used instead of the above-mentioned tools.
CAUTION :
WHEN TOUCHING UP TITANIUM PARTS, IT IS STRICTLY FORBIDDEN TO USE ALUMINA-
BASED INDIA STONE, POLISHING OR GRINDING.
Check for :
- condition and attachment of ribs,
- condition and attachment of rollers : free rotation, no binding point, no corrosion,
- condition and attachment of teflon blanking parts.
6- FINAL STEPS
Grease :
all components including slat tracks (see 04-4).
-
DO NOT LUBRICATE TEFLON PARTS (OIL OR GREASE).
- Reinstall slotted slats (see 03-1).
AA
0585 Restricted 1510
AVIONS MARCEL DASSAULT /Li*-^! MIRAGE F
BREGUET AVIATION ^oF°^-^ »,mu ai no
a
Restricted MANUAL 03
1 - SCOPE
- To check the condition of the various hinge components and the Klegecell for proper bonding on
the outer skin and the inner cover plate at the cutouts.
2 - EQUIPMENT REQUIRED
- India stone
- Smooth file
- Crocus cloth
- Silicon carbide stone, grade Crystolon 39C60LV
- Silicon carbide stone, grade Crystolon 39C150LV } or
3 - MATERIALS
- White spirit or Diestone S
-Oil Air 3512
4 - PRELIMINARY STEPS
Clean all the hinge components, paying particular attention to the bores of the half-hinges ;
then dry them. Teflon-lined hinges shall be wiped with a dry lintless cloth. For cleaning of titanium
parts, comply with the special instructions.
CAUTION :
IN NO CASE SHOULD TITANIUM PARTS BE CLEANED WITH CHLORINATED SOLVENTS
(drive fittings).. USE WHITE SPI RIT.
5 - PROCEDURE
A Drive fittings
Check for :
AA
08-86 Restricted 1-511
AVIONS MARCEL DASSAULT^
BREGUET AVIATION^^»3
MIRAGE F
Restricted MANUAL 03
Titanium is very sensitive to notch effect ; it is, therefore, essential to cancel this harmful effect.
Small dents or scratches shall be reduced by carefully polishing the surface with a smooth file or silicon
carbide stone, grade Crystolon 39C60LV (used dry). For finishing, polish with silicon carbide stone,
grade Crystolon 39C150LV (used dry). A rotary carbide cutter and carbide scraper can also be used
instead of the above-mentioned tools.
CAUTION :
B Half-hinges
Check of clearances :
On each hinge :
The difference between both clearances. A' A, should not exceed 0.8 mm (0.031 in).
oom op
ooo ^ o o o o
oooo 000' 00
|b
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A-A
SECTION BB
Separation area
/ D O O O
Separation area
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Check :
- Check for :
At each cutout, check for any separation between the skin and Klegecell as well as between the
inner cover plate and Klegecell. If separation is detected, refer to the Repair Manual.
6 - FINAL STEPS
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1 - SCOPE
2- EQUIPMENT REQUIRED
- Crocus cloth
- India stone
3- MATERIALS
-White spirit
- Grease Air 4210
-Oil Air 3512
4- PRELIMINARY STEPS
WARNING:
TITANIUM PARTS (skid support ribs and rollers) SHOULD IN NO CASE BE CLEANED WITH
CHLORINATED SOLVENTS. USE WHITE SPIRIT.
5 -CHECK
Check for :
: play-free swiveling of skids,
- condition of friction surfaces : if necessary, smooth off scratches with a stone ; check for signs of
irregular wear,
- correct safetying condition,
- condition of bores of control rod connecting clevises.
(2) Secondary skid (on inner skid support rib - inboard flap)
Check for :
- proper crimping of the skid retaining plug,
- condition of friction surfaces : if necessary, smooth off scratches with India stone.
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(3) Rollers
Check for :
- rotation without binding point and noticeable play (axial and radial)
- condition and attachment of roller retaining circlip (old method) or retaining plug
- oxidation.
Check for :
- dents, friction or corrosion
- correct safetying of locknuts and condition of retainers
- spherical bearing :
- swaging, condition of airflon coating on the outer ring (no separation or fraying),
- surface condition of bores,
- surface condition of side faces,
- manually check that the inner ring swivels without friction, and there is no play or binding
point.
(5) Retaining rod and its attachments to flap and locking fitting
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- Check :
- tightness of bushes on flap clevis and condition of the bore,
- condition of the connecting pin (no scratches or peening),
- appearance of the retaining rod : safetying, fairing attachment.
- Check :
that the slider travels without binding or excessive play : test the slider travel (play of
-
0.05 mm approx. (0.0019 in)) by moving it radially by means of the retaining rod along different points
of its travel ;
- that the general condition of the fitting is satisfactory.
(7) Rails
Clean the guide rails with white spirit, then dry them.
-
Check :
-
- appearance of rails : no cracks or abnormal wear, no corrosion, especially on the rail web :
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6- FINAL STEPS
(c) Rollers
- Insert grease into the inside of the races ; rotate the rollers to obtain proper penetration.
Remove excess grease.
(f) Rails
- Lubricate the skid races as well as the rail web.
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1 - SCOPE
To check condition of riveting of top and bottom skins, especially on trailing edge structural
boxes.
2- GENERAL
Rivets showing the following symptoms should be replaced as soon as acceptance limits are
exceeded :
- broken or cracked rivet head
- rivet head separated from the countersink allowing a 0.05 mm (0.0020 in) shim to be inserted
between rivet head and countersink without any stress onto sheet ;
- insufficient tightening tested as follows :
- put a finger half on rivet head, half on skin
- have another operator push hard and release the surrounding skin several times, using
a non-metallic tool handle,
-tightening is considered as insufficient if a relative movement of the skin with respect
to the rivet is clearly felt by finger.
Rivets showing the following symptoms should be submitted to a careful check concerning tigh¬
tening :
3- MATERIALS
- White spirit.
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4 - PRELIMINARY STEPS
5 - INSPECTION
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1 - SCOPE
2- PRELIMINARY STEPS
3- PROCEDURE
On all visible areas of the fitting, check condition of the paintwork and if applicable, check the
integrity of the Ardrox protective coat which covers it.
If the fitting is not covered with Ardrox, make sure that the paint is sound by making a careful
inspection under direct and side lighting in order to detect any possible swells in the paintwork.
Especially inspect the rear lower part and the edge between the lower surface and the rear surface of
the base plate.
Remove light surface scratches in the critical area. Finish surface with polishing cloth, then renew
protection (see 03-0).
AA
03-82 Restricted 1-521
AVIONS MARCEL DASSAULT MIRAGE F
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Restricted MANUAL 03
1 - SCOPE
To check the screws attaching the roll servo-control access doors (V2.46 LH and RH) for any
abnormality.
2 - MATERIALS
- White spirit or Diestone S
3 - PRELIMINARY STEPS
- Remove the doors.
- Clean the attaching screws.
4 - PROCEDURE
Mushroomed head
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MANUAL no
03
INSPECTION (NDI) OF POINT 1 (PRESSURIZATION SELF-SEALING VALVE)
AND POINT 5 (ELECTRICAL CONNECTOR OF OUTBOARD STATION)
ON WING LOWER SURFACE PANEL
1 - SCOPE
To check for cracks on the lower surface panel of each wing at the following points:
-inboard station pressurization self -sealing valve,
-outboard station electrical connector.
2 - EQUIPMENT REQUIRED
-Eddy current crack detection unit Locator UHB1 .
- Detection meter Forster H2835.
-Set of standard probes 50AM042.
-Set of specific probes 50AM043.
-Set of guide bushes 50MS21 6A.
-bush 50AM033A (Point 1 ),
- bush 50AM037A ( Point 5) .
or
- Detection meter Forster H2835.
-Standard probe NFE21 54611.
-Standard probe NFE2154613.
3 - MATERIALS
-White-spirit.
-Trichloroethane (approved chlorinated solvent).
-Clean, dry, lintfree cloths.
4 - SPARES
-2 seals MS 25913-127 (preformed packing) (pressurization self-sealing valve).
5 - PRELIMINARY STEPS
-Make sure that the wing tanks and pylon tanks (if mounted) are completely defueled;
defuel the tanks if necessary (see 02-3-201 ).
-Remove equipment from each wing; the aircraft may be in one of the following two co¬
nfigurations:
-pylons and pylon tanks mounted under the wings,
-pylons and pylon tanks not mounted under the wings.
If the pylons and pylon tanks are mounted:
-remove the pylon tank(s) (see 02-6-502),
-remove the underwing (inboard station) multipurpose pylon (see 15-3-303),
-remove the underwing (outboard station) multipurpose pylon (see 15-3-308).
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6 - PROCEDURE
IMPORTANT NOTE: The personnel performing these inspections must hold qualifications cor¬
responding to the method used at least equal to level II of the CO-
FREND (aerospace committee) certification or AS NT (American
certification).
Perform a visual inspection for apparent cracks on the wing lower surface panel at points
1 and 5 (see figure 20), specially at the bores and spotfacings (see detail in figure 28).
(a) Prepare and calibrate the instrument as described in the associated technical handbook:
-connect the special probe and select the 2 MHz frequency,
-select the "METAL" position according to the metal to be inspected (aluminum alloy
wing lower surface panel),
-make sure that the battery is sufficiently charged.
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(b) Check each point as described hereafter (see figure 21 for check principle).
NOTE: Use the guide bush corresponding to the point to be checked (1 and 5, figure 20).
CHECK A
-Engage the special probe in the bore of the guide support intended for CHECK A, ensur¬
ing that it is correctly directed.
Adjust distance (d) between support shoulder and probe at a bore position. Secure the
probe in the support with the appropriate screw.
- Place the probe/support assembly in the skin panel bore.
-Check that the galvanometer reads zero; adjust if necessary.
-Check the bore through 360°, maintaining perfect contact between the support and skin
panel spotfacing throughout the operation.
NOTE: - The detection of the crack causes a sudden and distinct deflection of the galvanome¬
ter needle.
- The galvanometer needle deflection is at the maximum value when the probe is di¬
rectly above the center of the crack. The severity of the crack is indicated by the ampli¬
tude of the deflection.
- If a doubt arises during the operation, repeat the check of the doubtful area several
times.
- High amplitude deflections of too long duration cause the zero to be slowly changed
(2% after a total deflection having lasted approximately 15 seconds).
- Withdraw the support/probe assembly from the skin panel bore.
- Disconnect the special probe.
CHECK B
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- Place the probe/support assembly in the skin panel bore, then maintain it in abutment so
that the probe contacts the spotfacing.
-Check that the galvanometer reads zero; adjust if necessary.
-Check the bore edge through 360°, maintaining perfect contact between the probe and
skin panel spotfacing throughout the operation (pay particular attention when the probe
passes the location of the equipment attaching holes).
CHECK C
-Engage the probe in the bore of the guide support intended for CHECK C, making sure
that the tip of the probe is slightly out-of-flush with the support shoulder. Secure the probe in
the support with the appropriate screw.
- Place the probe/support assembly in the skin panel bore, then maintain it in abutment so
that the probe contacts the spotfacing .
-Check that the galvanometer reads zero; adjust if necessary.
-Perform the check in the same manner as CHECK B.
IMPORTANT NOTE : For point 1 (pressurization selfseaiing valve), as the four self-sealing
valve support attaching screws are still in place, perform this check on
either side of each screw head.
-Engage the probe in the bore of the guide support intended for CHECK D, marking sure
that the probe ferrite is slightly out-of-flush with the support shoulder. Secure the probe in the
support with the appropriate screw.
-Place the probe/support assembly in the skin panel bore, then maintain it in abutment so
that the probe contacts the spotfacing.
-Check that the galvanometer reads zero; adjust if necessary.
-Perform the check jn the same manner as CHECK C.
IMPORTANT NOTE : For point 1 (pressurization self-sealing valve), as the four self-sealing
valve support attaching screws are still in place, perform this check on
either side of each screw head.
(c) In case of doubt or if it appears that a crack has been detected, confirm the presence of a
defect by performing a penetrant inspection (see Structural Repair manual 1 -358).
7 - FINAL STEPS
- Reinstall equipment at points 1 and 5 (see figure 20) as follows :
AA
10-87 Restricted 1-578
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X . X
X X
.- m
FIGURE 20 - EMPLACEMENT DES POINTS A CONTROLER SUR LE REVETEMENT
INTRADOS VOILURE
LOCATION OF POINTS TO BE INSPECTED ON THE WING LOWER
SURFACE SKIN
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Vérif . C .
. Vérif. D Vérif. B. . Vérif. C
Check C Check D Check B Check C
Vérif. Vérif. A
Check Check A
Partie à supprimer/usinage
pour les bagues prévues pour
la vérification du point 5
(passage du câblage électrique)
Section to be removed/machining
for bushes provided for checking
point 5 (routing of electrical
wiring)
Bague de guidage
Guide bush
1 - SCOPE
2 - EQUIPMENT REQUIRED
A - Standard tools
B - Special tools
-Tool kit 5001 CSC
3 - MATERIALS
- Loctite 675
-White spirit
-Grease AIR 4120
-Mastinox 6856 H
-Thinner 3924
-Ardrox 3140
- Methylethylketone
4 - REMOVING SLEEVES
-Remove access doors V1.38 (LH - RH) - V1.37 (LH - RH) - V2.38 (LH - RH) - V2.37
(LH - RH).
-Remove nut lock. Recover attaching screws.
-Remove seal (item 94 - figure 4)
-Remove washer (item 93 - figure 4) under seal.
-Unscrew sleeve nut. Station 1 (M31035), Station 2 (M31036).
- Remove sleeve.
AB
07-87 Restricted 1-601
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5 - CLEANING - CHECKING
A - Cleaning
Clean sleeves and aircraft fittings with methylethylketone or thinner - Dry them - For cle¬
aning - Titanium parts, comply with special instructions.
CAUTION:
TITANIUM PARTS SHALL, IN NO CASE, BE CLEANED WITH CHLORINATED SOL¬
VENTS (FITTINGS).
B - Checking
(1 ) On fitting and sleeve
-Check:
-for condition of fitting and sleeve: no corrosion - crack, peening etc. If required, reduce
corrosion traces,
-on sleeve lower edge (taper bore large diameter), marking sure that it shows- no dent
with metal upsetting in taper bore. Otherwise, carefully polish damaged area with India stone.
Titanium is very sensitive to notch effect, it is therefore essential to cancel this prejudicial
effect. Small dents and scratches shall be reduced by carefully polishing the surface with a
smooth file or with a silicon carbide stone, grade Crystolon 36C60LV (used dry). For finishing,
polish with silicon carbide stone, grade Crystolon 39C150LV (used dry). A rotary carbide cut¬
ter and carbide scraper can also be used instead of the above-mentioned tools.
CAUTION:
TO TOUCH-UP TITANIUM PARTS, IT IS STRICTLY FORBIDDEN TO USE ALUMINA-
BASE "INDIA" STONE, POLISHING OR GRINDING.
-Condition of washer tab, nut and hardware: no corrosion, crack, seizing traces.
-Condition of seal: cut, flattening, cracks etc ... Replace it if found defective.
C - Maintenance
(A) Apply protection on each sleeve:
(1) Outside:
(2) Inside:
-Coat sleeve with grease carefully distributed over the whole internal surface.
-Protect nut and washer similary.
-apply a brush coat of ARDROX 3140 in the housing of nut 50 and on the upper part
masked by the door,
-apply undiluted MASTINOX to the center cylindrical recess,
-apply thin and even coats and diluted MASTINOX on the cylindrical and tapered areas
that will come into contact with the sleeve after installation.
AA
03-87 Restricted 1 -602
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INSTALLATION OF SLEEVES
-Install the sleeve through the lower surface, taking care to bring the mark engraved on
the sleeve lower section opposite the triangle apex (three punch marks on the fitting, on lower
surface side).
-Install the thrust washer of the nut, inserting a Mastinox bead in the sleeve groove for
sealing purposes.
-Screw the sleeve attaching nut. Torque to 7.8 m.daN (57.5 ft.lb).
-Reinstall and position:
-the washer under seal,
-the seal,
-the lockwasher; if necessary, adjust nut tightening to bring the washer tab inside the first
notch. Fasten the washer. Lock the attaching screws with Loctite.
-Install the access doors. Align the paint mark on the door with the mark on the upper
surface skin panel.
NOTE: When modification 607 is incorporated, wings are provided with paired sleeves and
ball joints. The former sleeves and ball joints are not to be installed (mechanical loca¬
tion for ball joints and paint marking on sleeves).
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MANUAL 03
1 - SCOPE
-To check that the paintwork is in good condition and that there is no corrosion on the
wing main fitting (LH and RH sides), in the accessible areas; specially check the critical zone
located on the rear edge (fuselage exterior), over 4 to 5 cm (1 .50 to 2 in) starting from frame
26.
-To correct any possible defect.
2 - EQUIPMENT REQUIRED
3 - MATERIALS
4 - PRELIMINARY STEPS
5 - PROCEDURE
If the fitting is already protected with Ardrox, remove this protection with white spirit.
Inspect the visible lower part of the fitting and the rear and front surfaces of the lower
base plate, and specially the rear lower section and the edge located between the lower sur¬
face and the rear surface of the base plate (see figure).
AA
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- Make sure that the paint is sound by carefully inspecting under direct and side lighting in order to
detect any possible swells in the paintwork.
- Scrape the suspect areas using a plastic scraper (for example a beveled piece of plexiglas.
- If the paint flakes off, use the plastic scraper to remove as many flakes as possible ; stop when the
remaining paint is sure to adhere to the metal.
In the event of paint removal, make sure that there are no scratches, especially within the area
located around the rear edge of the fitting and within 4 to 5 cm (1 .50 to 2 in) of the frame.
- Perfectly clean the polished surface with a lintless cloth soaked in MEK or Diestone S.
- Using a magnifying glass (x 4 to 6) and under good lighting, carefully inspect the surface : no
defect should be left.
-This shall be confirmed by a dye penetrant inspection using Ardrox 985 P3 (see Structural
Repair manual).
If the corrosion is likely to have reached the area where the fitting and the frame are assembled,
remove the wing.
E Anti-corrosion protection
(1) If no corrosion has been found, and even if the paint seems to adhere perfectly to the metal,
protect the fitting with Ardrox 31.40.
NOTE : Ardrox 31.40 should never be applied at a temperature lower than 4- 5°C. Drying time :
- tack-free time : 2 to 3 hours,
- complete drying : 24 hours.
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09-85 Restricted 1-606
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If the treated surface has a large area and if the wing has been removed, repaint the fitting as
follows :
6- FINAL STEPS
NOTE : In any case, the manufacturer should be informed of the presence of corrosion pits or of
scratches difficult to polish due to their depth (detected by penetrant inspection if necessary) ;
as far as possible, a photograph is desirable.
AA
09-85 Restricted 1-607
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
VOILURE G
LH WING
FUSELAGE
C.25a
1 - GENERAL
This operation is to be carried out when the Klegecel filling is found to have come away from
the recess, in order to prevent oxidation due to subsequent water infiltration.
2- EQUIPMENT REQUIRED
A - Spares
B - Materials
3- PROCEDURE
- Tear away the unstuck shim and clean its housing by scraping the cementing surfaces.
- Complete cleaning with Ardrox 2526, applying the product several times, but without excess.
- Wash with water to remove any remaining etching agent, wipe and dry.
- Cut out and adjust the new Klegecel shim.
- Cement the shim with EC 1675 compound (drying time : 6 hours).
- Coat the visible surface of the shim with Araldite which is to be smoothed out in order to obtain
a regular layer covering the shim and blending with the edges of the recess.
4- FINAL STEPS
- Sand the Araldite coat to prepare for painting and paint (see STRUCTURAL REPAIR manual).
AB
10-79 Restricted 1-801
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
1 - SCOPE
To replace the two screws attaching the slat to the track end before they reach their fa¬
tigue limit.
2 - EQUIPMENT REQUIRED
Spares:
-Special screws F 101993 (Tracks 1 and 2),
-Special screws F 101870 (Track 3),
-Special screws F 101700 (Track 4).
3 - MATERIALS
-White spirit
-Mastinox 6856H
-Aircraft paint system
4 - PROCEDURE
CAUTION:
IF THE INVOLVED AREA IS TO BE CLEANED, DO NOT USE CHLORINATED SOLVENT,
BUT WHITE SPIRIT EXCLUSIVELY (TRACKS MADE OF TITANIUM).
AA
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1 - POWER SUPPLIES
2 - EQUIPMENT REQUIRED
A - Tools
Pair of scissors, or
Cutter, or
Shears, or
Clippers.
B - Spares
3 - PROCEDURE
A - Preliminary steps
WARNING:
COMPLY WITH THE SAFETY MEASURES APPLICABLE TO THE SYSTEM INVOLVED
(SEE MANUAL 01 -0-2).
-Mark the brush bristle anchoring face on the flap lower surface fitting with a line (see
figure 1).
-Measure dimension "X" between the bristle anchoring face on the brush holder angle
section and the bristle contact end on the fillet rib (see figure 1 ).
-Extend the flap (see paragraph 3 (A) Preliminary steps).
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MANUAL 03
-Reinstall the removed mounting plates and stops on the spare brush holder (attach the
stops with 2.4 dia rivets).
-Transfer dimension "X" (as determined in paragraph B) plus 1 mm onto the spare brush
holder (see figure 1).
-Draw this dimension "X" + 1 mm on the brush length.
-Grip the brush bristles between two formed sheets so as to make the bristles more rigid
for the cutting operation (see figure 1 ).
-Using a cutting tool, adjust the brush bristle length according to the applied mark.
-Reinstall the brush holder on the flap and fit the screws without tightening.
-Position the brush holder on the flap, with the bristle anchoring face at the mark applied
on the flap lower surface fitting (see figure 1 ).
-Then finally secure the brush holder by tightening the nine screws.
- Retract the flap (see paragraph 3 (A) Preliminary steps) and check the bristles for proper
seating against the fillet rib.
D - Final steps
-Drop the pressure and disconnect the power supply from hydraulic system No. 1 .
AA
06-88 Restricted 1-821
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
TOLES PROFILEES
FORMED SHEETS
PORTE BROSSE
BRUSH HOLDER POILS
BRISTLES
COTE X + 1mm
X + 1mm DIMENSION X + 1mm
FORME EXT»
UPPER SURFACE (COTE A RELEVER)
PROFILE (DIMENSION TO BE
MEASURED)
KARMANS
VOLET
FILLETS
FLAP
(COTE A RELEVER)
(DIMENSION TO BE
f
Zfoj
.FORME INT»
MEASURED)
/
LOWER SURFACE
PROFILE
FORME INT»
Z.FOF REPERE
LOWER SURFACE
PROFILE
MARK
V- REF: NERVURE DES KARMANS
FILLET RIB REFERENCE LINE
mi mi v ihi
T
VOLET
BRISTLES
FLAP
PLATINE PLATINE BUTEE
MOUNTING PLATE MOUNTING PLA TE STOP
1 - EQUIPMENT REQUIRED
A Standard tools
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
- Accessory kit for torque wrenches, 2 to 20 m.daN and 5 to 50 m.daN (15 to 150 ft.lb and 40 to
350 ft.lb)
2- MATERIALS
- White spirit
- Grease Air 3565
- Loctite 675 (as required)
3- PRELIMINARY STEPS
4- REMOVAL
5- REPLACEMENT
Bushes 21, spacer 23 and hinge pins 20 and 22 are part of the aircraft fittings. Consequently, in
case of replacement, these components shall be withdrawn from the removed airbrake and reinstalled
on the new one.
- Sparingly grease bushes 21 and fit them in the outer spherical bearing (the longer one on the
inner side of the airbrake).
- Sparingly grease spacer 23 and fit it in the inner spherical bearing.
AB
03-82 Restricted 2-301
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
7- FINAL STEPS
(1 ) Check of airbrake adaptation to fuselage
- Deflection check
Bring the airbrake up to structural stop ; check that the dimension measured in the airbrake
symmetry plane between the airbrake skin trailing edge and the cutout section on fuselage skin, as near
as possible to the unlocking unit, exceeds 1000 mm (40 in).
- Check of routing clearance
The routing clearance between airbrake and structure should be :
3 ± 1.5 mm (0.1 18 ± 0.059 in) on stringer 14 side,
2 _ 1 ' mm (0.079 _ q'qoq in) everywhere else.
On airbrake panels which do not incorporate the new type of assembly, check that there is no
contact between screw 1 attaching the locking hook support to the airbrake, and the hooking unit
(see figure below).
If there is contact, replace the nut of the rear screw by a special nut.
- Remove screw 1 .
-Mill the screw hole to dimensions of special nut 3.
- Fit the nut coated with Loctite 675.
- Shorten the screw to obtain 0.5 mm protrusion from the nut.
Also shorten front screw 2 to obtain 0.5 mm protrusion from the nut. Safety the nut with Loctite
675.
CD CD CD L
O O çd r~ TOP VIEW SECTION A SECTION B
IP CD O
O. CD. \__ r*-A r*-B
O O o o \
Protrusion
=0.5 mm
1 - EQUIPMENT REQUIRED
B Spares
- Laminated shims for lateral stops, FA1B261-043
2- MATERIALS
-Oil Air 351 2
3- PRELIMINARY STEPS
- Open the canopy.
- Make sure that the seat safety pins are fitted.
- Disconnect the pyrotechnical fuses (see hereunder).
NOTE: WHEN REPLACING THE CANOPY, CHECK THAT THE PYROTECHNICAL CIRCUIT
HASNOT REACHED ITSSERVICE LIFE LIMIT.
- Comply with instructions relating to canopy embrittlement pyrotechnical system
(see 09-0).
- Disconnect the pyrotechnical fuses from the transfer unit ; to this end :
- unscrew both plugs from the stowage support attached to frame 1 2.
- Undo the grip of the cable retaining the fuses, from the ring attached to the canopy
arch.
- Disconnect the two fuses and withdraw them TOGETHER from the transfer unit.
CAREFULLY place the two fuses TOGETHER on the stowage support (unscrew
the clamp screw if necessary).
- Lock the fuses into place (color marks).
CAUTION :
1 - HANDLING THE FUSES SEPARATELY MAY RESULT IN DAMAGE.
2- THE POSITION OF EACH PYROTECHNICAL FUSE IS MARKED WITH A LINE OF
DIFFERENT COLOR, BUT IDENTICAL ON THE TRANSFER UNIT AND THE
STOWAGE SUPPORT. MAKE THESE MARKS COINCIDE WHEN CONNECTING THE
COMPONENTS.
- Blank off the ports of the transfer unit with the two plugs taken from the stowage
support.
4- REMOVAL
- Maintain the canopy and remove the canopy-to-actuator pip pin.
- Swing the canopy up until it separates from its attachment fittings.
- Remove the canopy and place it :
- either on its stowage cradle if it is not removed for more than one day,
- or in its storage and transport case if it is removed for more than one day.
- Cover the canopy with its protective slip cover.
If maintenance operations are to be performed in aircraft cockpit with canopy removed for a
certain time, install canopy seal guards on cockpit lateral beams.
AC
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5 - INSTALLATION
(1 ) On fuselage:
-Rollers and hooking fitting finger. Make sure they rotate freely.
(2) On canopy:
-Actuator hooking fitting. Check actuator ball-joint for condition.
CAUTION:
BEFORE MOVING THE CANOPY, CHECK THAT THE HOOKS ARE FULLY ENGAGED
IN THE FUSELAGE FITTING ROLLERS. STOP THE OPERATION IF A TIGHT SPOT IS
DISCOVERED; TO CONTINUE WOULD MEANS ABNORMAL TENSION LOAD ON THE
CLEVIS TABS, WITH A RISK OF BREAKAGE.
C - Check the clearance between the canopy rollers and hooks (see para. 5C (2)).
D - Check canopy locking in closed position.
During this test, ensure that the canopy roller fitting does not catch pin 41 (Fig. 15). If
required, chamfer the fitting so that it can pass freely.
AC
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7- FINAL STEPS
Comply with instructions relating to canopy embrittlement pyrotechnical system (see manual
09-0-2).
CAUTION :
HANDLING THE FUSES SEPARATELY MAY RESULT IN DAMAGE.
B - Checks
AC
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1 - EQUIPMENT REQUIRED
A Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench accessory kit, 0 to 3 m.daN (0 to 20 ftlb)
B Special tools
- Pitot-static system protection caps
2 -MATERIALS
3 -PRELIMINARY STEPS
4 - REMOVAL
(1 ) Electrical wiring
(access through door P5.03)
- Disconnect the following connectors from the two electronics units :
17 Fa, 17 Fb
23T P01 , 23T P02, 23T P03.
- Disconnect connector 240C from the equipment.
- Remove the three strips attaching the cables to the structure.
- Disconnect the following electrical connectors secured to the base plate of frame 1 :
207A, 209A, 206A, 204A, 229A, 228A, 208A,
8R, 18R, 15T.
- Disconnect the electrical connectors secured to the base plate of frame VII :
341A,342A,343A,344A
(access through door 01 .06).
- Disconnect connector 104R
(access through door 01.10).
- Disconnect connectors 21 0A, 21 1 A, 295A and 345A.
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CAUTION :
MAKE SURE THAT THE CRANE APPLIES A LIGHT TENSION TO THE HOISTING BEAM, SO
AS TO HOLD THE NOSE CONE DURING REMOVAL, AND TO FREELY UNSCREW THE NOSE
CONE TO FUSELAGE.
CAUTION :
WHEN THE NOSE CONE IS DISENGAGED BY SOME CENTIMETERS, ENSURE THAT
THERE IS NOT ANY ATTACHMENT LEFT AND THAT NOTHING IMPAIRS REMOVAL -
EASE ELECTRICAL CABLE DISENGAGEMENT.
- Remove the nose cone with a straight forward uniform motion while avoiding any knock.
- Install the nose cone on its stowage cradle.
5- INSTALLATION
A Preliminary steps
-Check the seal and the air conditioning duct seal on frame 1 for condition (absence of cuts,
separation, missing sections). Replace them if required, and bond the seal with Eastman or Cycril
adhesive and the air conditioning duct seal with Bostik adhesive.
- Check the condition of the connecting elements of the nose cone to fuselage attachments (screw -
lock), of connecting pins, locating pins, corresponding bores, conical sections (absence of scratches).
- Apply a light coat of grease AIR 4205 on conical sections, connecting pin thread, locating pins,
corresponding bores.
B Installation
With the hoisting assembly, offer up the nose cone at 10 centimeters from the fuselage.
-
-Install the electrical cables in the nose cone - Facilitate their routing to the electrical components.
- Install the electrical connectors previously removed.
- Gradually move the nose cone forward with a straight uniform motion up to the locating pins.
Center the nose cone properly.
- Move the nose cone forward, up to its final position.
-Tighten the pins (13 socket) with a torque wrench to a torque of 2.8 m.daN (20.6 ft.lb) (by
gradual steps) two by two in staggered sequence. Fit the locks.
- Remove the hoisting assembly (hoisting beam, shackle)
- Install the caps on the hoist fittings and safety them with loctite.
AB
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6- FINAL STEPS
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(Figure 13T)
1 - EQUIPMENT REQUIRED
A Standard tools
- 50 dia. wrench for WIG-O-FLEX coupling
-Rule
B Ground support equipment
- Pressurization unit
C Spares
- O-rings for the air vent
- Seal for WIG-O-FLEX coupling
2- MATERIALS
-Petrolatum AIR 3565
-Grease AIR 4205
- Sealant PR 1422 A2
- Sealant PR 1005 L
- Methylethylketone
- Pierlon BC 60
- Tecsil T/2036
- Klegecel
- Polyurethane
3- PRELIMINARY STEPS
- Drain out the fuel from : (see 02-3)
- the front tank group
- the inverted flight accumulator
- Remove the door 1 7-00 (see 03-2)
WARNING :
TAKE ALL THE USUAL PRECAUTIONS WHEN OPERATING IN A TANK (SEE 06-0).
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4- TANK REMOVAL
Remove the PR sealant so as to disengage the attachment screws 1 and the junction of the
-
flange 3.
- Remove the six screws attaching flange 3 to support 4 ; recover the washers (8 A/F spanner).
- Withdraw the base plate 2 and the connector pipe
- Unscrew the flange 3 from the end of liner 5.
B Mechanical junctions :
- Front attachment :
- tilt the spring
- remove the pin
C Tank removal :
PULL THE TANK HORIZONTALLY UNTIL THE AIR VENT AND THE INTERCONNECTION
OF FRAME 17 BE COMPLETELY DISENGAGED, SO AS NOT TO DAMAGE THE LINERS.
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- Fit :
B - Checks :
6- INSTALLATION
A Preliminary steps
AA
05-75 Restricted 2-309
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03 Montage du raccord de
pressurisation sur la
mise à l'air libre
Installation of
pressurization connector
on air vent
Robinet de coupure
Manomètre Shut-off valve
Pressure gauge Groupe de
j__, pressurisation
4 couches de P.R CZJOï Pressurization unit
4 PR sealant coats
(0.236in)
zm
MONTAGE DE LA MISE
A L'AIR LIBRE
le bouchon
'
Wig-O-Flex
\l
Monter sur l'intercommunicarîon ^
|H
%p
MONTAGE DE
L'INTERCOMMUNICATION
DU CADRE 17 Montage du raccord carburant
FRAME 17 INTERCONNECTION sur l 'intercommunication
INSTALLATION Installation of fuel union
on interconnection
THE PROTECTION CAPS STIFFEN THE AIR VENT AND INTERCONNECTION LINERS.
TAKE THE NECESSARY PRECAUTIONS SO AS NOT TO DENT OR DISTORT THE LATTER
DURING INSTALLATION.
(a) frame 17
Bases on
Completely remove the damaged PR sealant, taking care to make a bevelled cut, on sound bead
-
side, so as to ensure correct junction with the sealing product. For this, use tools which cannot score or
damage the structures (hard wood, plexiglass).
- Proceed to cleaning and degreasing.
CAUTION :
TAKE CARE NOT TO DROP METHYLETHYLKETONE ON PARTS OTHER THAN THE
SUPPORTS.
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B Installation
(a) Interconnection :
- Screw the base plate 3 on the liner assembly 5 up to a 6 mm (0.236 in) distance from support 4
bearing surface.
CAUTION :
TAKE CARE NOT TO TWIST THE LINER WHEN SCREWING THE BASE PLATE.
WHEN POSITIONING THE SPLIT WASHER, TAKE CARE NOT TO SCORE THE LINER END
TUBE
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From the reference mark, tighten the nut 4 notches (4 mdaN - 29.48 ft.lb) using the 50 wrench.
-
Safety.
- Use a lightly soaked rag to degrease the WIG-O-FLEX coupling at the liner end.
- Seal the couplings as shown in the figure (three coats of PR 1422 A2 plus a coat of PR 1005 L).
- Observe the curing times for the products.
CAUTION :
TAKE CARE NOT TO TWIST THE LINER 5 WHEN SCREWING THE FLANGE 3.
7- FINAL STEPS
A - Install :
- protection sheet between the console and the tank.
- inverted flight accumulator (see 06-2).
- air vent
CAUTION :
TAKE ALL THE USUAL PRECAUTIONS WHEN CARRYING OUT THE FINAL STEPS ON
THE FUEL SYSTEM (SEE 06-0).
B Fill up the front tank group and the equipment bay tank ; check them for leaks.
C Install the electrical and electronic equipment items previously removed and carry out the tests.
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REMOVAL-INSTALLATION OF IN-FLIGHT
REFUELLING BOOMS
(Fig. 13H)
1 - EQUIPMENT REQUIRED
2- MATERIALS
- Blue Loctite
-Sealant EC 1675
3- PRELIMINARY STEPS
- Connect the hydraulic power supply to system No. 1 and to the electrical power supply.
- Extend the boom (See 06-2).
4- REMOVAL
5- INSTALLATION
A Preliminary steps :
AA
06-75 Restricted 2-314
AVIONS MARCEL DASSAULT J MIRAGE F
BREGUET AVIATION ^L __^ - hawm.a. #»«
Restricted MANUAL 03
(3) Check the boom for correct adjustment (see 06-2) then extend it.
B Installation
WARNING :
- Install door into its housing and insert bearings into mounts.
- Tighten pins (10 mm wrench)
- Ensure rod-to-fork arm junction by installing pin, nut and washers. Tighten nut (10 mm wrench).
- Adjust nose door (See 03-2).
6- FINAL STEPS
AA
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breguet aviation^^^ Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Standard tooling
2- MATERIALS
- Grease AI R 4205
3- PRELIMINARY STEPS
4- REMOVAL OF ROD
A Preliminary steps
B Disconnecting
5- INSTALLATION
A Preliminary steps
AB
07-75 Restricted 2-316
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BREGUET AVIATION ^Cj^
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Restricted MANUAL 03
B Attachment
- Adjust the length of the rod so that the pins may be easily fitted.
- Attach the rod to the structure.
- Adjust the length of the rod as required (19-mm A/F wrench) to obtain the pre-removal dimen¬
sion (marks drawn upon removal).
- Tighten the end fitting locknuts to 3.5 m.daN (25.795 ft.lb) and safety.
6- FINAL STEPS
- Install the electrical and electronic equipment which was previously removed and carry out
testing.
- Close equipment bay door 13-00.
- Set the aircraft down onto its wheels.
AB
01-80 Restricted 2-317
AVIONS MARCEL DASSAULT i
BREGUET AVIATION. _ _ _
MIRAGE F
Restricted AVÀNUAL 03
REMOVAL-INSTALLATION OF LASER RANGE FINDER FAIRING
(Figure 7)
1 - EQUIPMENT REQUIRED
A Ground support equipment
- Glass protective cover 50MS008.
B- Spares
2- MATERIALS
- GreaseAI R 4205
- Methylethylketone
- Acetone
-Primer RHODORSIL 4094
- White sealant RHODORSI L CAF 7306.
3- PRELIMINARY STEPS
- Make sure that the laser range finder assembly is stopped.
- Make sure that the glass protective cover is in place.
4- REMOVAL
CAUTION :
THE INTERNAL FACE OF THE WINDOW IS VERY FRAGILE AND SHOULD NEVER BE
TOUCHED ; EVEN THE FINGER CONTACT IS PROSCRIBED.
A Actuate the lock to cause the laser range finder fairing to pivot about its gooseneck fittings. The
cable keeps the fairing ajar.
B Disconnect laser glass heating connector 39H, level with frame V of the aircraft structure.
C Unlock the spindle, level with the fitting at frame Vc, while holding the fairing to avoid any
untimely action. Recover the pin, washer and split pin.
D Rotate the fairing downward, while pulling lightly to the rear, parallel with the aircraft centerline,
in order to extract the gosenecks at frame IV.
E Place the fairing under shelter to avoid any impact liable to damage the laser glass pane.
5- INSTALLATION
A Preliminary steps
(1) Sealing
- Make sure that the seal is fitted correctly (continuity, no tear, proper bonding).
If the seal is damaged, replace it as follows :
- put a compress inside the fairing, in front of the laser glass pane to protect it, and cover the
thermal insulations with clean and lintless white rags ;
- remove the old seal completely by scraping with a wooden or plexiglas tool so as not to
scratch the seal support sheet ;
- recover all the seal pieces and glue debris ;
- clean the surface using a clean and lintless white rag lightly soaked with methylethylketone ;
-spread a coat of primer on the surface thus prepared, then allow to dry for about
30 minutes ;
AA
01~77 Restricted 2-318
AVIONS MARCEL DASSAULT /L.^-^rU MIRAGE F
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- coat the faces to be bonded with a thin film of sealing and bonding compound ;
- allow to dry for a few minutes, checking the adherence with a finger ;
- remove the protective covers, compresses and rags.
- Check that the thermal insulations are intact and properly bonded (see 03-0).
(4) Compartments
- Make sure that the dull black paint of the compartments is not scratched.
B Installation
- Position then engage the goosenecks fully home in the fasteners at frame IV. Hold the fairing.
- Using the spindle, attach the cable to the fitting at frame Vc, then fit the washer and the split
pin.
Connect connector 39H.
-
Pivot the fairing to close it. Check that the fairing is properly aligned with respect to the aircraft
-
centerline, thanks to the centering spigots.
- Bring the fairing stop in contact with the nose cone structure stop, then engage the lock.
- Check that :
- the clearance between the fairing skin and the nose cone skin is the same in any point ;
- the profile of the fairing and nose cone assembly is conform.
7- FINAL STEPS
Check the window heating circuits with the test set (see 14-3).
AA
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MANUAL rs^
03
1 - MATERIALS
-White spirit
-Sealant PR 1422 A2
- Paraffin
2 - SPARES
- Screws22258 TK 060 01 0 XA
-Screws F291 -01 -05
-Screws F291-01-06
-Washers 2311 2 BC 050 LE
3 - PRELIMINARY STEPS
4 - REMOVAL
- Remove the attachment screws, marking out their location according to their shape and
diameter.
- Removal order of blast tubes: rear -» front -» center or front - rear -* center.
-Clean the bearing surfaces of the blast tube assembly on structure side; remove any PR
sealant excess (in particular, carefully clean the attachment screw countersinks).
CAUTION:
UNDER NO CIRCUMSTANCES SHOULD THE CENTER BLAST TUBE, MADE OF TITA¬
NIUM, BE CLEANED WITH CHLORINATED SOLVENTS (TRICHLOROETHYLENE, PER-
CHLORINE ...). .USE WHITE SPIRIT.
5 - INSTALLATION
NOTE: Normally, the blast tube attachment screws will be reused after inspection, but if de¬
fective, they will be rejected, especially in case of:
- damaged cross recesses
- damaged threads
- cracks beginning on screw heads.
6 - FINAL STEPS
NOTE: (LH side only)
-Connect door, unlocking control rod (F296-42) on rear side.
- Reinstall the gun barrel (see 1 5-1 -3).
-In case of gun blast tube replacement, make sure that the shock wave breakers and the
harmonization checking template do not make contact.
-Should contact occur, file the shock wave breaker edges in order to obtain the required
clearance 2 mm - 0.08 in) and apply paint range PU66 to the areas that have been bared.
CROSS-SECTION
ATF.12 " For screws F ,6 mm dia., tolerated head
LH protrusion of 0.25 to 0.40 mm maximum
AND RH v (0.009 to 0.015 in).
For screws F ,5 mm dia., tolerated head
protrusion of 0.05 to 0.25 mm maximum
(0.0019 to 0.009 in).
FIGURE 14 - IDENTIFICATION OF SCREWS ATTACHING
GUN BLAST TUBES
AA
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MANUAL no
03
SECTION 2
TABLE OF CONTENTS
Page
2-0 GENERAL
-Fuselage breakdown 2-001
AB
11 - 88 Restricted 2-1
AVIONS MARCEL DASSAULT
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Restricted MANUAL 03
TABLE OF CONTENTS
(cont'd)
Page
2-8 REPAIRS
LIST OF ILLUSTRATIONS
AB
09-83 Restricted 2-2
AVIONS MARCEL DASSAULT i
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MIRAGE F
Restricted MANUAL 03
FUSELAGE BREAKDOWN
The fuselage is made essentially of light alloy with some local reinforcements of titanium. It is a
semi-monocoque structure with frames, stringers and skin panels assembled by bolts and rivets.
- Main frames - They ensure strength where important loads are applied i.e.
- aerodynamic loads transmitted by the wings and tail unit
- landing loads
- jet engine loads.
- Secondary frames - They delimit the fuselage section changes and ensure strength where inertial
loads are transmitted by removable assemblies such as air intakes, nose cone and tail cone.
- Intermediate frames - They support the stringers and skin panels and provide fuselage twisting
strength.
AB
07-72 Restricted 2-001
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
DESCRIPTION - OPERATION
TABLE OF COMPONENTS
Location Doc
Item Name - Characteristics and Functions
Access Door No
AC
11-80 Restricted 2-101
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
FRAMES
Frames The fuselage structure from Frame 1 to Frame 22 does not comprise main frames.
FRAME
PURPOSE SHAPE MANUFACTURE REMARKS
No.
17 bounded between the closed in central machined light-alloy equipped at the upper
nosewheel U/C well section, opened at section with a sealed
and structural tanks air intake and gun access door to the
blast tube locations central fuel tank
AB
05-75 Restricted 2-102
AVIONS MARCEL DASSAULT £^>-VL-
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18 19 20
Cadres secondaires
Secondary frames
Cl C.2
f
+
DL
LEGENDE KEY
Hi tôle sheet metal
usiné machined
CIO
yry
Q
r"
I ::::::
*.<".' 0
1 I
*x*r W:|S:
1**?:
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FRAME
CHARACTERISTIC MANUFACTURE REMARKS
No.
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MIRAGE F
Restricted MANUAL 03
FRAME
CHARACTERISTIC MANUFACTURE REMARKS
No.
AA
07-72 Restricted 2-105
MIRAGE F
Restricted MANUAL 03
C.3 C.4
L.8. L.8 y
nD 1 70
C.5 C. 6-7-8
L.8_ LJ
D
0'
C.9 cn A
LEGENDE KEY
EJ**%3 tôle sheet metal
Ï-ZZ-ZZ-A usiné machined
lilu
L.9
L.i I MIIMIIII1BWW!
*-J IP
L.1
D
LEGENDE. KEY
ISSifo:} tôle sheet metal
^y'-'-j
i i i i r
1 1
usiné machined
FIGURE 3 - CADRES COURANTS
INTERMEDIATE FRAMES
AC 2-TC
05-75 2-107 FIGURE 3
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AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
FLOORS- WEBS
(Figure 4)
1- FLOORS
Made of machined light alloy or folded sheet, they ensure junction between frames and webs and
form partitions between the various compartments.
They comprise :
- Various fittings
- Access doors
- Lightening holes
- Stiffeners and ribs.
Index
Location Composition
No.
2 Central, between frames Made of joggled sheet, reinforced by angles and formed
C 2 and C 5 bis sections ; cockpit floor is tight-fitted.
7 L/H and R/H sides Made of flanged-edge machined sheet, it forms the
between frames speedbrake well ceiling.
C 17 and C 18
8 L/H and R/H sides Made of machined and corrugated sheet, it forms the
between frames ceiling of the gun bay.
C 19a and C 20b
9 L/H and R/H sides Made of machined sheet, equipped with a wide screwed
between C 18 and C 21 door. It comprises sealing grooves.
10 L/H and R/H lateral Made of machined sheet, it is equipped with a support
sections, between and comprises sealing grooves.
C 21 and C 22
AB
05-75 Restricted 2-108
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
2- WEBS (Fig. 4)
Made of machined light alloy or folded sheet, they ensure junction between frames, floors, thus
forming the sidewalls of various compartments.
They comprise :
- Various fittings
- Access doors
- Lightening holes
- Stiffeners and ribs.
Index
Location Composition
No.
11 L/H and R/H sides Made of Z section folded sheet from C 2 to C 5 and [
between C 2 and C 10 section from C 5 to C 10.
13 L/H and R/H sides Made of machined sheet, reinforced by L bent sections
between C 10 and C 17 from C 1 1 to C 12, Z section from C 12 to C 13 ; also
14 L/H and R/H sides Web 9, it comprises two parts riveted together with a
between C 10 and C 17 filler wedge :
- horizontal part with servo attachment
- vertical part limited from C 1 1 to C 1 5.
15 L/H and R/H sides Nosewheel well wall, it consists of a machined lower
between C 10 and C 17 section riveted to the upper section made of angle
reinforced sheet.
It bears nosewheel leg hinge fitting.
16 L/H and R/H sides In gun bay box. It comprises a floor and a machined web ;
between C 17 and C 19a reinforced by stiffeners, bent sections and angles.
17 L/H and R/H sides These are made of machined folded sheet, reinforced with
between C 17 and C 21 angles, their profile presents a slight break. They
C 21 and C 23 comprise sealing grooves.
18 L/H and R/H sides Made of machined folded sheet, it comprises sealing
between C 1 7 and C 22 grooves.
19 L/H and R/H sides Dorsal fin web, it is made of machined folded sheet. It
between C 17 and C 20a comprises a riveted Tee and sealing grooves.
NOTE : These tables cover only main floors and webs although the structure comprises secondary
webs made of folded sheet and angles some of which form stringers.
AB
05-75 Restricted 2-109
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Stringers are made of light alloy of various shapes and sizes according to fuselage zones. They are
assembled to the skin by rivets except in the integral structure zone where assembling is ensured by
spot-welding.
The beams transmit important local loads due to some equipments (e.g. servo-controls) or loads
due to important cut-out in fuselage shape, at location of canopy, and radio compartment.
Index
Location Composition
No.
NOTE : For the whole of stringers and skin panels (see STRUCTURAL REPAIR MANUAL).
AC
10-78 Restricted 2-110
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
COUPE F COUPE G
CROSS SECTION F CROSS SECTION G
'TE 'Y
: ; ' I i i i
Cadres 1 2
I
17
|l' 18 II
19 20
|
|
il21
1
i
22
I i i
FITTINGS
(Figure 5)
1- MAIN FITTINGS
The front part of the fuselage from Frame 1 to Frame 22 does not comprise any main fittings.
2- SECONDARY FITTINGS
Secondary fittings carry the loads, more specially those transmitted by the nosewheel gear, inertial
loads transmitted by the nose cone as well as inertial loads transmitted by equipments such as :
-Seat
- Canopy
- Air intake - shock cones.
Nose U/C
Seat
Canopy
AB
05-75 Restricted 2-112
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
Jacking
AB
05-75 Restricted 2-113
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
FIGURE 5 - FERRURES
FITTINGS
AC
05-75 Restricted 2-114 FIGURE 5 2-1 1
AVIONS MARCEL DASSAULT
BREGUET AVIATION _
/LJ>i!rU. MIRAGE F
Restricted MANUAL 03
COCKPIT
(Figure 6)
1 - GENERAL
The cockpit structure is made sealed by application of sealant at junction of the various elements.
Its strength is increased by light alloy beams bordering the cut-outs formed by the windshield and
the canopy between frame 2 and frame 10.
To the front, the beams receive the windshield, and to the center and the rear, the canopy U
section. These components include a groove accommodating the inflatable canopy seal (see 09-2).
At right angles with the canopy, the beams house the opening and closing mechanism.
2- DESCRIPTION
A - Cockpit
B- Windshield
AA
01-77 Restricted 2"115
AVIONS MARCEL DASSAULT ZUJ^-^TU
BREGUET AVIATION ^g^V^g^O
MIRAGE F
^£^-<^ Restricted MANUAL 03
(1 ) Structural assembly
The windshield comprises a front glass panel and two side glass panels.
(c) Attachment
The front panel is clamped between the post and frame 2 supports by front panel edge skin 14,
fastened with screws.
The side glass panels are gripped on neoprene extrusions 13 of the structures :
- by front panel edge skin 14
- by rear panel edge skin 1 5 screwed to captive nuts at frame 7
- by an angle piece 19 screwed to the consoles
Screwed edge fairing 16 ensures the side junction between the fuselage shape and the windshield ;
it is edged with neoprene extrusion 20.
Tightness to pressurization is obtained by rubber seal bead 21 bonded to the metal sections of the
side glass panel periphery.
AB
01-77 Restricted 2~116
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
C.2
; COUPE A COUPE B
CRÇSS SECTION A 14
14^ CROSS SECTION B
12 3 4 5 6 7 10 13
V£^Vj£E%
FVW<#
1 - GENERAL
The hinged canopy forms the superstructure of the cockpit, which prolongs the windshield. It is
made of dome 1 embedded in metal framework 2. For tightness, refer to 03-0.
A glass-embrittlement system is provided. For that purpose, it is fitted on its periphery with
20 blocks 29 for supporting pyrotechnic charges and a support 30 for transfer unit. In the axis of dome
and rear arch overlap, the canopy is fitted with dacron «hinge» element 31, held by counterplate 32
throughout the structure. This hinge acts as a link point for the dome section separated from the
canopy.
A Dome
The dome is made of «oroglass» material, 7,9 mm thick (0.311 in), girded by pad 3 and
external and internal edge 4 made of tergal polyester and composed of several elements bonded
together and to the dome.
The dome is fastened to the rigid metal framing structure by screws and nuts safetied through the
edging. On assembly, tightness between dome and frame is obtained by application of PR sealant.
B Metal framework
It is made of welded and riveted extrusions comprising an internal framework, front arch 5 and
rear arch 6 tied by side beams 7.
(a) To the front, two roller-holder fittings 8 fitted with roller 9 and adjustable stop screw 10.
(b) To the center and aft sections, two roller-stop fittings 1 1 .
(c) The LH side beam comprises support 12 made of folded sheet and receiving canopy shear knife 13,
fastened with a ring and lockwired.
AD
°9"77 Restricted 2~118
AVIONS MARCEL DASSAULT /LJ^-^rU
BREGUET AVIATION^ _
MIRAGE F
Restricted MANUAL 03
2- CONNECTIONS
A Mechanical connections
(1) At the hinge of the canopy actuator rod end, the connection is made with pin 23 tied to the
canopy structure by a small chain.
(2) At the two attachment points of the hinge fitting, the two open hooks of the canopy slide
between top roller 24 and bottom roller 25. These rollers are fastened to the bushed yokes of the fitting
through bolt 26 and locked nut.
B Functional connections.
These are made on transfer unit 36, at the junction of the two pyrotechnic flexible cords 35.
AD
09-77 Restricted 2-119
AVIONS MARCEL DASSAULT^
BREGUET AVIATION^^^S^
MIRAGE F
MANUAL 03
PR
CANOPY MECHANISM
(Figure 8)
1- GENERAL
Unlocking is controlled :
- From inside by the cockpit RH control lever
- From outside by means of a wrench engaging into a square on the cockpit LH side.
The canopy opens under the action of balancing jack 1. The latter is constructed in such a way
that the canopy opens partially by itself when it is unlocked. An upward impulse enables the pilot to
lock it in up position.
Closing is obtained after pulling control lever 2 on the RH. side. This produces unlocking of the
canopy which falls down by itself to the balance position.
A light pull with the hand on the canopy movable handle returns the canopy onto its seat.
2- DESCRIPTION
AA
04-86 Restricted 2-121
AVIONS MARCEL DASSAULT
BREGUET
fi^>^ru
AVIATION^F0^^^
MIRAGE F
_ Restricted MANUAL 03
B Balancing mechanism
It consists of a canopy jack 1 comprising a balancing chamber into which the following items
slide :
- a piston 18 equipped with the rod-end actuating the canopy
- a locking bush 19 incorporated in the piston
- a latch rod 20.
The jack body is hinged on a mount fastened against frame 12 at the level of the lateral cabin
beams ; this mount is equipped with control lever 21 of the latch rod.
- a bellcrank lever 22, linked through a rod to the control lever, and which bears unlocking cable
attachment.
3- OPERATION (Fig. 9)
Control lever 2, brought to opening position (by pulling), controls the rotation of bellcrank 8
through the action of rod 11 and after releasing the buttressing of telescopic rod 10 against the
bellcrank, controls, through the action of rod 9, the hook opening.
Once unlocked, the canopy jack operation causes the canopy to rise from its seat until its balance
position (half-open position).
NOTE : The canopy can only take a « LOCKED » or « UNLOCKED » position. Each of these
positions is obtained by telescopic rod 10 buttressing on bellcrank 8.
This locking is obtained through a ball device inside the canopy jack.
-The canopy is raised by an impulse and drives piston 18 and locking bush 19 ; the balls enter
groove 23 in the jack cylinder and are pushed and blocked by locking bush 19.
Control lever 2, brought to down position by pulling, actuates free lever 14 which causes a traction
on cable 17 and lever 21, through shaft 24.
By its deflection, lever 21 drives latch rod 20 and locking bush 19, thus releasing the balls from
the jack cylinder groove ; the canopy is unlocked and returns to its balance position.
AC
04-86 Restricted 2-122
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/L^^TU
^S^^ff^
MIRAGE
..aw..,*,
F
no
Restricted MANUAL 03
Pushing the canopy fixed handle brings the canopy to closed position. While maintaining the
canopy in this position, push-in lever 2 to locked position : hooks 6 reengage and lock the canopy.
Telescopic rod 10 and bellcrank 8 assembly are buttressing.
The hooks can be controlled from outside. The shaft of LH control lever 13 is fitted with a
square. A wrench, engaged on this square, on aircraft LH side, at the root of windshield arch, allows
canopy locking and unlocking mankuvres to be made from outside.
The pilot is warned by illumination of the «CAB.P» light that the canopy is not locked. In locked
position, the RH mechanism hook pushes rod 7 which actuates microswitch 28H which cuts off light.
Connection is made :
- on support at frame 12 :
- at the jack lower attachment fitting to the ball-joint 25 crimped to support by bolt 26,
recessed washer and safetied nut,
- by a clamp 27 providing attachment for rod 28 by a spacer bolt and safetied nut,
- the rod integral with F.10 comprises a port allowing jack body deflection.
AC
0486 Restricted 2-123
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
SECTION D
COUPE A
COUPE B C.12 SECTION A _16
SECTION B
COUPE C
SECT/ON C
(Figure 11)
1 - DESCRIPTION
A Fairing door 1
Located between frames 9 and 12, they are positioned on either side of fairing door. Each lateral
door consists ofa box comprising : an outer skin sheet 7, an inner sheet 8 and two stiffeners 9.
Components are assembled by screws and rivets.
C Rear door 4
The rear door is located on aircraft centerline between frames 12 and 16.
The door consists of a box comprising : an outer skin 15, an inner skin 16, and two stiffeners 17.
Components are assembled by screws and rivets.
Roller installation
On each of the three fittings are installed, in the following order, a recessed washer 42, a
washer 43, roller 41, two washers 43 and a safetied nut.
AD
05-76 Restricted 2-128
AVIONS MARCEL DASSAULT /L-^-^rvL
BREGUET AVIATION^^R^v^O'
MIRAGE F
^C^^^^> Restricted MANUAL 03
NOTE : Provision is made for an IFF antenna on rear door (cross-section L).
2- CONNECTIONS
A Shield door 1
C Rear door 4
AC
05-76 Restricted 2-129
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 03
C12 18
H|
M
(f *p
21 J
DETAIL E L38
COUPE H COUPE J
CROSS-SECTION H CROSS SECT/ON J
21-22-23
COUPE K
CROSS-SECTION K 15.
"COUPE A
CROSS SECTION A COUPE L
CROSS SECTION L DETAIL M SECTION N
FIGURE 1 1 - TRAPPES D' ATTERRISSEUR AVANT - Liaisons
NOSE L/G DOORS - Connections
AD
01-77 Restricted 2-130 FIGURE 11 2-1 :
AVIONS MARCEL DASSAULT
BREGUET AVIATION^
]LJ>^^1 MIRAGE F
Restricted MANUAL 03
AIRBRAKES
(Figure 12)
1 - DESCRIPTION
Two airbrakes (RH and LH) are located on fuselage sides between frames 18 and 21. They are
actuated by actuator 1 hinged, on structure side, about attachment fitting 2 integral with frame 21
(cross-section D).
Each magnesium airbrake is machined from solid stock, complete with internal ribs and hinge
arms. It is mounted on bearing ribs fitted with bushes integral with frame 18 (cross-section E).
- Outer arm 3, toward stringer 14, fitted with steel liner 4, receives the ball joint cage attached by
nut 5 and lockwasher 6.
- Inner arm 7, toward stringer 20, is fitted with a ball joint whose cage is spot-stamped against
steel washer 8.
-Perforated skin 18, machined in light alloy, is fastened to the airbrake by rivets and screws.
- At frame 19, two webs 9 fitted with bushes 10 constitute the female hinge yoke of the actuator.
- At the rear section, support 1 1 is fitted with steel hook 12 hinged on pin 13 retained by circlips.
The hook comprises an adjustable stop screw 14, and is held by two return springs 15 attached :
- on the one hand, to locking pin 1 6 integral with the hook
- on the other hand, to attachment fitting 17 integral with the support.
At the rear of the hook and along the centerline, the airbrake is fitted with rubber stop 19 bonded
in a bore.
2- CONNECTIONS
Pin heads 20-22 are retained by lockplates 24 fastened by screws ; the nuts are retained by cages
25 screwed on safetied nuts.
on fuselage, by pin 31 fitted on head side, with nut 32 receiving the swivel coupling, and
-
with fixed bush and teflon washer 33, sliding bush 34, lockwasher 35 and nut.
On airbrake retraction, hook 12 swings open. It is brought back to closed position by its two
springs 1 5.
AB
07-79 Restricted 2-131
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
SECTION B
SECTION E
Soô
-L.14 v
D O
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I
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1
CD CD {do
i CDCD !cz> CD
V L.20
Détail au rep. 24
Detail at item 24
Vue suivant F
View in direction
MODIFICATION N° 695
NON APPLIQUEE
A of arrow F MODI F ICA TION AT 695
18 NOT INCORPORA TED
COUPE A
CROSS-SECTION A
SECTION D
après serrage : ;;
0,3 mm (0.022 in)
minimum entre tête
d'axe et nervure
Clearance after tightening
0.3 mm (0.022 in)
FIGURE 12- AEROFREINS- LIAISONS minimum betwenn head
AIRBRAKES - A TTACHMENTS of bolt and rib
AC
05-80 Restricted 2-132 FIGURE 12 2-132
AVIONS MARCEL DASSAULT £^>~rÇL
BREGUET AVIATION ^Sr0,
MIRAGE F
Restricted MANUAL 03
REMOVABLE AIR INTAKES
(Figure 13)
1 - DESCRIPTION
The air intakes, located on either side of fuselage, aft of the cockpit, are of the thin-edge,
semi-circular section type.
The air intake duct includes two straps 17 and two posts 18 for attachment to fuselage, and is
fitted with protective cover hooking point 19.
Air duct intermediate rod 28 in the equipment bay takes up the tension or compression loads
caused by air intake duct straps 17, and which tendto distort beams 29.
by screw 20 (through duct side wedge and ledge) on anchor nuts and safetied nuts integral with
-
A/C structure
- by screw 21 (through the ledge and both posts 28) on anchor nuts integral with A/C structure
(cross-section D)
- by screw 22 and nuts, on periphery of the fixed air duct junction (cross-section E)
-by screw 23, washer 24, nut 25, through strap end-piece and support on fuselage
(cross-section J).
The supports, on A/C structure side, are fixed by spherical washers 26, adjustable washer 27, and
safetied nuts (cross-section H).
AA
01-77 Restricted 2~U3
AVIONS MARCEL DASSAULT i
BREGUET AVIATION.
MIRAGE F
MANUAL 03
COUPE E SECTION G
CROSS SECTION E
COUPE B COUPE D
CROSS SECTION B CROSS SECTION D
FIGURE 13 - ENTREE D'AIR DEMONTABLE
- LIAISONS
REMOVABLE AIR INTAKES -ATTACHMENTS
AB
07-75 Restricted 2-134 FIGURE 13 2-134
AVIONS MARCEL DASSAULT /L-i>~rU
BREGUET AVIATION ^Z^JZ^*^
MIRAGE F
Restricted MANUAL 03
NOTE : All screws located inside the air intake duct are installed with PR sealant.
3- AIR-INTAKE-TO-FUSELAGE CONNECTIONS
Each rod end fitting is held to the side wall by a bushed clevis.
AA
07-75 Restricted 2-1 34M
AVIONS MARCEL DASSAULT //
BREGUET AVIATION ^L
^>^-\\
_^ ^
MIRAGE
......... M
F
Restricted MANUAL 03
NOSE CONE
1 - DESCRIPTION
Secured to fuselage frame 1, it forms the aircraft nose. It is extended by a radar nose cone secured
to nose cone frame I.
It includes nine doors :
- five hinge access doors to equipment compartments,
- two access doors to nose cone attachment to fuselage, at the upper section,
- The boom front door blanking the compartment accommodating in-flight refuelling boom filler
valve.
NOTE : In-flight refuelling boom housing is blanked off by a door integral with the refuelling boom.
A Structure
It is a light alloy structure box-type construction which comprises seven frames, five stiffeners
linked by four beams, stringers, webs and floor covered by a machined light alloy skin.
Frame I
-
Machined annular frame, forms radar compartment front limit. Bears the four radar nose
cone attachments. The lower section is provided with front attachment fitting 1 of pitot head,
comprising a clamping cone 2 and a wirelocked castellated nut 3.
-Frame II
Closed frame made of folded sheet, covered by a riveted cap 4. The central section receives an
air conditioning duct. The upper section is provided with the front hoist fitting 5 consisting of a bush 6
blanked off by a plug 7 and secured to the fitting by the screw 8, on self-locking nut, crossing both
parts.
-Frame III
Lower half-frame made of folded sheet, provided with the rear attachment fitting 9 of the
pitot-head, comprising a clamping cone 2, a castellated nut 3, a dog point screw 10 and a lock-washer.
- Frame IV
Closed frame in two sections, made of folded sheet
- Upper section : provided with boom guide fitting 1 1
- Lower section : provided with 2 laser telemeter fairing hinge fittings 12.
- Frame V
Cut-out partial frame. The lower section is constituted by a bracket in two components
forming collar:a
- The upper component 13 is screwed onto self-locking nuts integral with the frame. It is
provided with an attaching rod 14 which receives a thrust washer 15, «Schnorr» washers 16, a guide 17,
a nut 18 the stroke of which is limited by a pin 19.
Frame VI
-
In one section, made of folded sheet, opened in central section. Front face of structure box
formed with frame VII.
- Frame VII
In one section, opened in central section, wall made of folded sheet almost completely
covered by a reinforcement plate. Linked to frame VI by angles and bent sections, and by the two
spacers of guide pins. Is provided with four nose cone to fuselage attachment fittings at location of
beams. The upper section is fitted with rear hoist fitting 20 equipped as front fitting 5.
Flanged-edge holes are provided on the frames for the delivery of conditioning air which is
evacuated through scoops on a door located at the lower section between frames 5 and 6.
AA
05-75 Restricted 2-135
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03 RAIDISSEUR IVa - IVb RAIDISSEUR Va
Vb STIFFENER IVa - IVb STIFFENER Va
<§m V
RAIDISSEUR Vc
STIFFENER Vc
RAIDISSEUR Vb
STIFFENER Vb
CADRE IV
Cadres I VI VH FRAME IV
Frames
CADRE I CADRE II 11
FRAME I r** FRAME II
L*. CADRE VI
p
CADRE V FRAME VI
FRAME V
"P
+
Nota (Note) - Les cadres et raidisseurs de I à VI
Frames and stiffeners from I to VI
sont vus de l'arrière
are seen from the rear
- Les cadres et raidisseurs VII - Va - Vc
CADRES ET RAIDISSEURS DE POINTE AVANT Frames and stiffeners VII - Va -Vc
sont vus de l'avant
NOSE CONE FRAMES AND STIFFENERS are seen from the front
AA
05-75 Restricted 2-136 FIGURE 13A 2-136
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 03
COUPE C
CROSS - SECT/ON C
COUPE A
CROSS - SECTION A C.Vc
SECTION D
CROSS - SECTION D
Cadre 5
Frame 5
COUPE E
CROSS - SECT/ON E
COUPE B COUPE F
CROSS - SECTION B CROSS -SECTION F
(b) Stiffeners
They constitute the sidewalls of the various compartments and ensure the junction between frames
and webs.
(a) Floors
Made of light alloy sheet, they include :
- various fittings
- doors
- lightening holes
- angles, reinforcement plates, stiffeners.
They comprise :
-one upper floor 28 between frames IV and VI. At location of frame IV, it is provided with a
neoprene stop 29 positioned on two blocks, screwed on self-locking nuts receiving the refuelling boom.
It comprises a water draining hole 30 ahead of frame VI and a riveted tube 31 on L/H side for electrical
cable running. It is interrupted on R/H side between frames IV and V up to boom R/H front web.
- a central floor in two sections :
- a front floor 32 between frames IV and V comprising on the R/H side a machined door
P4-03i screwed on self-locking gang nuts integral with the structure. Aft of frame IV, it receives the air
conditioning duct 33 and four attachment points of the dampers of laser and V/UHF - VHF supply
units.
- a rear floor 34 between frames V and VII comprising on the R/H side a screwed sheet door
P5-03i and four attachment points of the dampers of firing computer, air data computer and navigation
computer.
- a lower floor 35 attached laterally on lower beams, equipped with a riveted slot 36 and two
skids 37 (front and rear) for sight unit positioning.
- a front floor 38 comprising a riveted funnel 39 equipped with a water draining evacuating tube
and a riveted tube 40 on L/H side for electrical cable running.
AA
05-75 Restricted 2-138
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
35 34 47 34
SECTION C SECTION D
I Cadres
Frames
(b) Webs
of folded sheet, they ensure the junction between frames and floors.
Made
They comprise :
-boom rear inner web 41 - corrugated sheet between frames IV and VII. Aft of frame IV, it is
equipped with the fork support fitting of boom front door.
- boom rear outer web 42 - corrugated sheet between frames IV and VII
- boom L/H front web 43 - corrugated sheet between frames II and IV
- boom R/H front web 44 - corrugated sheet between frames II and IV. It is provided with boom
door front bearing support.
- lower L/H (45) and R/H (46) webs - sheet with flanged edge holes, between lower frame IV and
frame V.
(c) Machined light alloy crossbeam 47 between frames V and VII which forms the bottom of the
compartment and includes the holes for the sight unit connectors.
(3) Stringers
(4) Beams
Stringer 3 - L/H upper beam constituted by an angle from frame II, and protruding beyond
frame V. Riveted from frame V on two elements made of folded sheet from frame V to frame VII.
Stringer 7 - 8 - L/H and R/H lower beams constituted by two folded sheets from frame to 1 1
AA
05-75 Restricted 2-140
AVIONS MARCEL DASSAULT ILJ>~?V^ MIRAGE F
BREGUET AVIATION ^p^^g^ , ......... m
Restricted MANUAL 03
(a) Description
It is a mechanically controlled swivelling door, which can be locked in open position, actuated by
the in-flight refuelling boom. It is a structure box type light alloy construction, riveted, constituted by
an external sheet and an internal sheet joined by three stiffeners. It is hinged on brackets integral with
the structure through a front bearing 1 and a rear bearing 2 fitted with teflon ball-joints. The rear
bearing comprises a riveted steel shoe.
(b) Operation
Door opening
When the boom is extended, the fork 3 is driven upward by a roller 9 integral with the boom. It
-
swivels and pushes the rod 4. The rod acts on the rear support 2 of the door which swivels on its
support till the contact against the «door open» stop 6. Simultaneously, the rear support 2 lower shoe
engages on locking hook 7 retained by the springs 8. The door is locked open.
Door closing
When the boom retracts, it drives the locking hook end 7 which pivots and releases the rear
-
support 2 shoe. The door is unlocked. During its travel, the roller 9 of the boom engages in the fork 3
which pivots, thus driving the door rear support 2 through the rod 4, till the contact against the «door
closed» stop 5.
AA
05-75 Restricted 2-141
AVIONS MARCEL OASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
*»«"
COUPE A
CROSS - SECTION A
C.IV
It blanks the upper groove which serves as a housing for the in-flight refuelling boom between the
nose cone frames IV and VII. Made of machined light alloy, with serrated washers 1 crimped at location
of attachments, it is made integral with the boom through 3 supports.
The front support is equipped with a roller which actuates the boom front door.
(a) Supports
It is made :
- for the front and rear supports by
a pin 13 and washer below the head, by serrated washer 14,
spring washer 15, thrust washer 16 and adjusting washer 17, interposed between the door and the
supports (cross-sections B and D).
- for the intermediate support, by a screw 18 and washer below the head, by serrated washer 19
and adjusting washer 20 interposed between the door and the support.
The recesses of screw heads in the door are blanked with sealant 21 .
AA
05-75 Restricted 2-143
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
COUPE D
CROSS - SECTION D
FIGURE 13H - PORTE DE PERCHE
AA BOOM DOOR
05-75 Restricted 2-144 FIGURE 13H 2-144
AVIONS MARCEL bASSAULTjL^^ryi *** ' f\M V7 L. T
BREGUET AVIATION^oF0^-^^ , .âakiiiai m
^^ ^^ Restricted MANUAL 03
(Figure 13K)
1 - ATTACHMENT
- a captive pin 12 safetied by a lock 13 secured by screw and washer on a self-locking nut integral
with a bent section on nose cone structure.
AA
05-75 Restricted 2-145
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
13_ 11 8_ 9_ 7
210 a rs;
211 A
r
CVII
I
COUPE H
CROSS - SECTION H
COUPE A
CROSS -SECTION A
COUPE F COUPE G
FRAME VII (NOSE CONE) FRAME 1 (FUSELAGE)
CROSS SECTION F CROSS SECTION G
COUPE B
CROSS - SECT/ON B
CVI C.VIIC.1
COUPE C
CROSS - SECTION C 2.
COUPE E COUPE D
CROSS - SECTION E CROSS - SECTION D
ry^i
FIGURE 13K - LIAISONS POINTE AVANT-FUSELAGE
NOSE CONE TO FUSELAGE ATTACHMENT
AA
05-75 Restricted 2-146 FIGURE 13K 2-141
AVIONS MARCEL DASSAULT tLJ&~Zr\L MIRAGE F
BREGUET AVIATION^S^^^ ..*...., ««
Restricted MANUAL 03
(Figure 13L)
1- GENERAL
This integral metal tank is located in the equipment bay (L/H side) between frames 14 and 17.
2- DESCRIPTION
A Structure
These skins are machined and stiffened by stringers 15 (angles) and pick-up tees 16.
Sealing of the three skins is ensured by a PR 17 sealant bead.
The three skins are riveted onto the front frame, the intermediate frame, the rear frame, the two
pick-up angles 18, the angle 19. The machined bottom of the tank, provided with two beads of PR
sealant, is screwed on the frames, the R/H skins and the angle 19. A tank bottom inspection door 20,
fitted with a seal, screwed on the bottom of the tank, allows for internal sealing of the tank.
B Mechanical junctions
AA
05-75 Restricted 2-147
AVIONS MARCEL DASSAULT i
BREGUET AVIATION,
MIRAGE F
MANUAL 03
ATTACHE AVANT
FRONT ATTACHMENT
- On tank side
- a bail-joint 24 is secured in the bore of the tank bottom attachment tab.
- On aircraft side :
- an eccentric 26 fitted in the bore of the equipment bay floor allows for lateral and
longitudinal deflection adjustment.
- the pin 27 crossing through the ball-joint of the tank bottom tab and in the eccentric bore
immobilizes the tank, in the longitudinal direction, the only possible direction.
- this pin is locked by a tilting safety spring 25 secured on a pin retained by two angles.
C Functional junctions
3- OPERATION
- The equipment bay fuel tank is permanently interconnected to the front central tank.
- Filling, transfer, air venting are made with that of the front central tank.
AA
05-75 Restricted 2-149
AVIONS MARCEL DASSAULT [UJ^^rXi.
BREGUET AVIATION ___ __
MIRAGE F
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Standard tools
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
- Accessory kit for torque wrenches, 2 to 20 m.daN and 5 to 50 m.daN (15 to 150 ft.lb and 40 to
350 ft.lb)
2- MATERIALS
- White spirit
- Grease Air 3565
- Loctite 675 (as required)
3- PRELIMINARY STEPS
4- REMOVAL
5- REPLACEMENT
Bushes 21, spacer 23 and hinge pins 20 and 22 are part of the aircraft fittings. Consequently, in
case of replacement, these components shall be withdrawn from the removed airbrake and reinstalled
on the new one.
- Sparingly grease bushes 21 and fit them in the outer spherical bearing (the longer one on the
inner side of the airbrake).
- Sparingly grease spacer 23 and fit it in the inner spherical bearing.
AB
03-82 Restricted 2-301
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
7- FINAL STEPS
(1 ) Check of airbrake adaptation to fuselage
- Deflection check
Bring the airbrake up to structural stop ; check that the dimension measured in the airbrake
symmetry plane between the airbrake skin trailing edge and the cutout section on fuselage skin, as near
as possible to the unlocking unit, exceeds 1000 mm (40 in).
- Check of routing clearance
The routing clearance between airbrake and structure should be :
3 ± 1.5 mm (0.1 18 ± 0.059 in) on stringer 14 side,
2 _ 1 ' mm (0.079 _ q'qoq in) everywhere else.
On airbrake panels which do not incorporate the new type of assembly, check that there is no
contact between screw 1 attaching the locking hook support to the airbrake, and the hooking unit
(see figure below).
If there is contact, replace the nut of the rear screw by a special nut.
- Remove screw 1 .
-Mill the screw hole to dimensions of special nut 3.
- Fit the nut coated with Loctite 675.
- Shorten the screw to obtain 0.5 mm protrusion from the nut.
Also shorten front screw 2 to obtain 0.5 mm protrusion from the nut. Safety the nut with Loctite
675.
CD CD CD L
O O çd r~ TOP VIEW SECTION A SECTION B
IP CD O
O. CD. \__ r*-A r*-B
O O o o \
Protrusion
=0.5 mm
1 - EQUIPMENT REQUIRED
B Spares
- Laminated shims for lateral stops, FA1B261-043
2- MATERIALS
-Oil Air 351 2
3- PRELIMINARY STEPS
- Open the canopy.
- Make sure that the seat safety pins are fitted.
- Disconnect the pyrotechnical fuses (see hereunder).
NOTE: WHEN REPLACING THE CANOPY, CHECK THAT THE PYROTECHNICAL CIRCUIT
HASNOT REACHED ITSSERVICE LIFE LIMIT.
- Comply with instructions relating to canopy embrittlement pyrotechnical system
(see 09-0).
- Disconnect the pyrotechnical fuses from the transfer unit ; to this end :
- unscrew both plugs from the stowage support attached to frame 1 2.
- Undo the grip of the cable retaining the fuses, from the ring attached to the canopy
arch.
- Disconnect the two fuses and withdraw them TOGETHER from the transfer unit.
CAREFULLY place the two fuses TOGETHER on the stowage support (unscrew
the clamp screw if necessary).
- Lock the fuses into place (color marks).
CAUTION :
1 - HANDLING THE FUSES SEPARATELY MAY RESULT IN DAMAGE.
2- THE POSITION OF EACH PYROTECHNICAL FUSE IS MARKED WITH A LINE OF
DIFFERENT COLOR, BUT IDENTICAL ON THE TRANSFER UNIT AND THE
STOWAGE SUPPORT. MAKE THESE MARKS COINCIDE WHEN CONNECTING THE
COMPONENTS.
- Blank off the ports of the transfer unit with the two plugs taken from the stowage
support.
4- REMOVAL
- Maintain the canopy and remove the canopy-to-actuator pip pin.
- Swing the canopy up until it separates from its attachment fittings.
- Remove the canopy and place it :
- either on its stowage cradle if it is not removed for more than one day,
- or in its storage and transport case if it is removed for more than one day.
- Cover the canopy with its protective slip cover.
If maintenance operations are to be performed in aircraft cockpit with canopy removed for a
certain time, install canopy seal guards on cockpit lateral beams.
AC
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BREGUET AVIATION _^A_~ ^>=^, aaamiiai r»o
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5 - INSTALLATION
(1 ) On fuselage:
-Rollers and hooking fitting finger. Make sure they rotate freely.
(2) On canopy:
-Actuator hooking fitting. Check actuator ball-joint for condition.
CAUTION:
BEFORE MOVING THE CANOPY, CHECK THAT THE HOOKS ARE FULLY ENGAGED
IN THE FUSELAGE FITTING ROLLERS. STOP THE OPERATION IF A TIGHT SPOT IS
DISCOVERED; TO CONTINUE WOULD MEANS ABNORMAL TENSION LOAD ON THE
CLEVIS TABS, WITH A RISK OF BREAKAGE.
C - Check the clearance between the canopy rollers and hooks (see para. 5C (2)).
D - Check canopy locking in closed position.
During this test, ensure that the canopy roller fitting does not catch pin 41 (Fig. 15). If
required, chamfer the fitting so that it can pass freely.
AC
04-88 Restricted 2-303M
AVIONS MARCEL DASSAULT i
BREGUET AVIATION ^£. _^ _
MIRAGE
..*....«.««
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Restricted MANUAL 03
7- FINAL STEPS
Comply with instructions relating to canopy embrittlement pyrotechnical system (see manual
09-0-2).
CAUTION :
HANDLING THE FUSES SEPARATELY MAY RESULT IN DAMAGE.
B - Checks
AC
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1 - EQUIPMENT REQUIRED
A Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench accessory kit, 0 to 3 m.daN (0 to 20 ftlb)
B Special tools
- Pitot-static system protection caps
2 -MATERIALS
3 -PRELIMINARY STEPS
4 - REMOVAL
(1 ) Electrical wiring
(access through door P5.03)
- Disconnect the following connectors from the two electronics units :
17 Fa, 17 Fb
23T P01 , 23T P02, 23T P03.
- Disconnect connector 240C from the equipment.
- Remove the three strips attaching the cables to the structure.
- Disconnect the following electrical connectors secured to the base plate of frame 1 :
207A, 209A, 206A, 204A, 229A, 228A, 208A,
8R, 18R, 15T.
- Disconnect the electrical connectors secured to the base plate of frame VII :
341A,342A,343A,344A
(access through door 01 .06).
- Disconnect connector 104R
(access through door 01.10).
- Disconnect connectors 21 0A, 21 1 A, 295A and 345A.
AC
12-83 Restricted 2-304
AVIONS MARCEL DASSAULTj^^Pl «V» I KM W C T
BREGUET AVIATION^^^ Restricted MANUAL 03
CAUTION :
MAKE SURE THAT THE CRANE APPLIES A LIGHT TENSION TO THE HOISTING BEAM, SO
AS TO HOLD THE NOSE CONE DURING REMOVAL, AND TO FREELY UNSCREW THE NOSE
CONE TO FUSELAGE.
CAUTION :
WHEN THE NOSE CONE IS DISENGAGED BY SOME CENTIMETERS, ENSURE THAT
THERE IS NOT ANY ATTACHMENT LEFT AND THAT NOTHING IMPAIRS REMOVAL -
EASE ELECTRICAL CABLE DISENGAGEMENT.
- Remove the nose cone with a straight forward uniform motion while avoiding any knock.
- Install the nose cone on its stowage cradle.
5- INSTALLATION
A Preliminary steps
-Check the seal and the air conditioning duct seal on frame 1 for condition (absence of cuts,
separation, missing sections). Replace them if required, and bond the seal with Eastman or Cycril
adhesive and the air conditioning duct seal with Bostik adhesive.
- Check the condition of the connecting elements of the nose cone to fuselage attachments (screw -
lock), of connecting pins, locating pins, corresponding bores, conical sections (absence of scratches).
- Apply a light coat of grease AIR 4205 on conical sections, connecting pin thread, locating pins,
corresponding bores.
B Installation
With the hoisting assembly, offer up the nose cone at 10 centimeters from the fuselage.
-
-Install the electrical cables in the nose cone - Facilitate their routing to the electrical components.
- Install the electrical connectors previously removed.
- Gradually move the nose cone forward with a straight uniform motion up to the locating pins.
Center the nose cone properly.
- Move the nose cone forward, up to its final position.
-Tighten the pins (13 socket) with a torque wrench to a torque of 2.8 m.daN (20.6 ft.lb) (by
gradual steps) two by two in staggered sequence. Fit the locks.
- Remove the hoisting assembly (hoisting beam, shackle)
- Install the caps on the hoist fittings and safety them with loctite.
AB
02-79 Restricted 2-305
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BREGUET AVIATION^!. ^ - « . . .,....,
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6- FINAL STEPS
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(Figure 13T)
1 - EQUIPMENT REQUIRED
A Standard tools
- 50 dia. wrench for WIG-O-FLEX coupling
-Rule
B Ground support equipment
- Pressurization unit
C Spares
- O-rings for the air vent
- Seal for WIG-O-FLEX coupling
2- MATERIALS
-Petrolatum AIR 3565
-Grease AIR 4205
- Sealant PR 1422 A2
- Sealant PR 1005 L
- Methylethylketone
- Pierlon BC 60
- Tecsil T/2036
- Klegecel
- Polyurethane
3- PRELIMINARY STEPS
- Drain out the fuel from : (see 02-3)
- the front tank group
- the inverted flight accumulator
- Remove the door 1 7-00 (see 03-2)
WARNING :
TAKE ALL THE USUAL PRECAUTIONS WHEN OPERATING IN A TANK (SEE 06-0).
AA
07-75 Restricted 2-307
AVIONS MARCEL DASSAULT// J^-^h^i MIRAGE F
BREGUET AVIATION^}. ^-^ - . ...........
_ Restricted MANUAL 03
4- TANK REMOVAL
Remove the PR sealant so as to disengage the attachment screws 1 and the junction of the
-
flange 3.
- Remove the six screws attaching flange 3 to support 4 ; recover the washers (8 A/F spanner).
- Withdraw the base plate 2 and the connector pipe
- Unscrew the flange 3 from the end of liner 5.
B Mechanical junctions :
- Front attachment :
- tilt the spring
- remove the pin
C Tank removal :
PULL THE TANK HORIZONTALLY UNTIL THE AIR VENT AND THE INTERCONNECTION
OF FRAME 17 BE COMPLETELY DISENGAGED, SO AS NOT TO DAMAGE THE LINERS.
AA
05-75 Restricted 2-308
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BREGUET AVIATION ^^F3^-»^-^ , ÂÀAMIIAI fYl
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- Fit :
B - Checks :
6- INSTALLATION
A Preliminary steps
AA
05-75 Restricted 2-309
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03 Montage du raccord de
pressurisation sur la
mise à l'air libre
Installation of
pressurization connector
on air vent
Robinet de coupure
Manomètre Shut-off valve
Pressure gauge Groupe de
j__, pressurisation
4 couches de P.R CZJOï Pressurization unit
4 PR sealant coats
(0.236in)
zm
MONTAGE DE LA MISE
A L'AIR LIBRE
le bouchon
'
Wig-O-Flex
\l
Monter sur l'intercommunicarîon ^
|H
%p
MONTAGE DE
L'INTERCOMMUNICATION
DU CADRE 17 Montage du raccord carburant
FRAME 17 INTERCONNECTION sur l 'intercommunication
INSTALLATION Installation of fuel union
on interconnection
THE PROTECTION CAPS STIFFEN THE AIR VENT AND INTERCONNECTION LINERS.
TAKE THE NECESSARY PRECAUTIONS SO AS NOT TO DENT OR DISTORT THE LATTER
DURING INSTALLATION.
(a) frame 17
Bases on
Completely remove the damaged PR sealant, taking care to make a bevelled cut, on sound bead
-
side, so as to ensure correct junction with the sealing product. For this, use tools which cannot score or
damage the structures (hard wood, plexiglass).
- Proceed to cleaning and degreasing.
CAUTION :
TAKE CARE NOT TO DROP METHYLETHYLKETONE ON PARTS OTHER THAN THE
SUPPORTS.
AA
05-75 Restricted 2-311
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B Installation
(a) Interconnection :
- Screw the base plate 3 on the liner assembly 5 up to a 6 mm (0.236 in) distance from support 4
bearing surface.
CAUTION :
TAKE CARE NOT TO TWIST THE LINER WHEN SCREWING THE BASE PLATE.
WHEN POSITIONING THE SPLIT WASHER, TAKE CARE NOT TO SCORE THE LINER END
TUBE
AA
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From the reference mark, tighten the nut 4 notches (4 mdaN - 29.48 ft.lb) using the 50 wrench.
-
Safety.
- Use a lightly soaked rag to degrease the WIG-O-FLEX coupling at the liner end.
- Seal the couplings as shown in the figure (three coats of PR 1422 A2 plus a coat of PR 1005 L).
- Observe the curing times for the products.
CAUTION :
TAKE CARE NOT TO TWIST THE LINER 5 WHEN SCREWING THE FLANGE 3.
7- FINAL STEPS
A - Install :
- protection sheet between the console and the tank.
- inverted flight accumulator (see 06-2).
- air vent
CAUTION :
TAKE ALL THE USUAL PRECAUTIONS WHEN CARRYING OUT THE FINAL STEPS ON
THE FUEL SYSTEM (SEE 06-0).
B Fill up the front tank group and the equipment bay tank ; check them for leaks.
C Install the electrical and electronic equipment items previously removed and carry out the tests.
AA
07-75 Restricted 2-313
AVIONS MARCEL DASSAULT 2L=^"rU
BREGUET AVIATION ^^o^^-^O
MIRAGE
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F
Restricted MANUAL 03
REMOVAL-INSTALLATION OF IN-FLIGHT
REFUELLING BOOMS
(Fig. 13H)
1 - EQUIPMENT REQUIRED
2- MATERIALS
- Blue Loctite
-Sealant EC 1675
3- PRELIMINARY STEPS
- Connect the hydraulic power supply to system No. 1 and to the electrical power supply.
- Extend the boom (See 06-2).
4- REMOVAL
5- INSTALLATION
A Preliminary steps :
AA
06-75 Restricted 2-314
AVIONS MARCEL DASSAULT J MIRAGE F
BREGUET AVIATION ^L __^ - hawm.a. #»«
Restricted MANUAL 03
(3) Check the boom for correct adjustment (see 06-2) then extend it.
B Installation
WARNING :
- Install door into its housing and insert bearings into mounts.
- Tighten pins (10 mm wrench)
- Ensure rod-to-fork arm junction by installing pin, nut and washers. Tighten nut (10 mm wrench).
- Adjust nose door (See 03-2).
6- FINAL STEPS
AA
06-75 Restricted 2-315
AVIONS MARCEL DASSAULT fjLsT^jPk
breguet aviation^^^ Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Standard tooling
2- MATERIALS
- Grease AI R 4205
3- PRELIMINARY STEPS
4- REMOVAL OF ROD
A Preliminary steps
B Disconnecting
5- INSTALLATION
A Preliminary steps
AB
07-75 Restricted 2-316
AVIONS MARCEL DASSAULTt^^TXX.
BREGUET AVIATION ^Cj^
MIRAGE F
Restricted MANUAL 03
B Attachment
- Adjust the length of the rod so that the pins may be easily fitted.
- Attach the rod to the structure.
- Adjust the length of the rod as required (19-mm A/F wrench) to obtain the pre-removal dimen¬
sion (marks drawn upon removal).
- Tighten the end fitting locknuts to 3.5 m.daN (25.795 ft.lb) and safety.
6- FINAL STEPS
- Install the electrical and electronic equipment which was previously removed and carry out
testing.
- Close equipment bay door 13-00.
- Set the aircraft down onto its wheels.
AB
01-80 Restricted 2-317
AVIONS MARCEL DASSAULT i
BREGUET AVIATION. _ _ _
MIRAGE F
Restricted AVÀNUAL 03
REMOVAL-INSTALLATION OF LASER RANGE FINDER FAIRING
(Figure 7)
1 - EQUIPMENT REQUIRED
A Ground support equipment
- Glass protective cover 50MS008.
B- Spares
2- MATERIALS
- GreaseAI R 4205
- Methylethylketone
- Acetone
-Primer RHODORSIL 4094
- White sealant RHODORSI L CAF 7306.
3- PRELIMINARY STEPS
- Make sure that the laser range finder assembly is stopped.
- Make sure that the glass protective cover is in place.
4- REMOVAL
CAUTION :
THE INTERNAL FACE OF THE WINDOW IS VERY FRAGILE AND SHOULD NEVER BE
TOUCHED ; EVEN THE FINGER CONTACT IS PROSCRIBED.
A Actuate the lock to cause the laser range finder fairing to pivot about its gooseneck fittings. The
cable keeps the fairing ajar.
B Disconnect laser glass heating connector 39H, level with frame V of the aircraft structure.
C Unlock the spindle, level with the fitting at frame Vc, while holding the fairing to avoid any
untimely action. Recover the pin, washer and split pin.
D Rotate the fairing downward, while pulling lightly to the rear, parallel with the aircraft centerline,
in order to extract the gosenecks at frame IV.
E Place the fairing under shelter to avoid any impact liable to damage the laser glass pane.
5- INSTALLATION
A Preliminary steps
(1) Sealing
- Make sure that the seal is fitted correctly (continuity, no tear, proper bonding).
If the seal is damaged, replace it as follows :
- put a compress inside the fairing, in front of the laser glass pane to protect it, and cover the
thermal insulations with clean and lintless white rags ;
- remove the old seal completely by scraping with a wooden or plexiglas tool so as not to
scratch the seal support sheet ;
- recover all the seal pieces and glue debris ;
- clean the surface using a clean and lintless white rag lightly soaked with methylethylketone ;
-spread a coat of primer on the surface thus prepared, then allow to dry for about
30 minutes ;
AA
01~77 Restricted 2-318
AVIONS MARCEL DASSAULT /L.^-^rU MIRAGE F
BREGUET AVIATION w^c?=°^<0
^£2£**^^ Restricted AAANUAL 03
- coat the faces to be bonded with a thin film of sealing and bonding compound ;
- allow to dry for a few minutes, checking the adherence with a finger ;
- remove the protective covers, compresses and rags.
- Check that the thermal insulations are intact and properly bonded (see 03-0).
(4) Compartments
- Make sure that the dull black paint of the compartments is not scratched.
B Installation
- Position then engage the goosenecks fully home in the fasteners at frame IV. Hold the fairing.
- Using the spindle, attach the cable to the fitting at frame Vc, then fit the washer and the split
pin.
Connect connector 39H.
-
Pivot the fairing to close it. Check that the fairing is properly aligned with respect to the aircraft
-
centerline, thanks to the centering spigots.
- Bring the fairing stop in contact with the nose cone structure stop, then engage the lock.
- Check that :
- the clearance between the fairing skin and the nose cone skin is the same in any point ;
- the profile of the fairing and nose cone assembly is conform.
7- FINAL STEPS
Check the window heating circuits with the test set (see 14-3).
AA
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^ ^-^^
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MANUAL rs^
03
1 - MATERIALS
-White spirit
-Sealant PR 1422 A2
- Paraffin
2 - SPARES
- Screws22258 TK 060 01 0 XA
-Screws F291 -01 -05
-Screws F291-01-06
-Washers 2311 2 BC 050 LE
3 - PRELIMINARY STEPS
4 - REMOVAL
- Remove the attachment screws, marking out their location according to their shape and
diameter.
- Removal order of blast tubes: rear -» front -» center or front - rear -* center.
-Clean the bearing surfaces of the blast tube assembly on structure side; remove any PR
sealant excess (in particular, carefully clean the attachment screw countersinks).
CAUTION:
UNDER NO CIRCUMSTANCES SHOULD THE CENTER BLAST TUBE, MADE OF TITA¬
NIUM, BE CLEANED WITH CHLORINATED SOLVENTS (TRICHLOROETHYLENE, PER-
CHLORINE ...). .USE WHITE SPIRIT.
5 - INSTALLATION
NOTE: Normally, the blast tube attachment screws will be reused after inspection, but if de¬
fective, they will be rejected, especially in case of:
- damaged cross recesses
- damaged threads
- cracks beginning on screw heads.
6 - FINAL STEPS
NOTE: (LH side only)
-Connect door, unlocking control rod (F296-42) on rear side.
- Reinstall the gun barrel (see 1 5-1 -3).
-In case of gun blast tube replacement, make sure that the shock wave breakers and the
harmonization checking template do not make contact.
-Should contact occur, file the shock wave breaker edges in order to obtain the required
clearance 2 mm - 0.08 in) and apply paint range PU66 to the areas that have been bared.
CROSS-SECTION
ATF.12 " For screws F ,6 mm dia., tolerated head
LH protrusion of 0.25 to 0.40 mm maximum
AND RH v (0.009 to 0.015 in).
For screws F ,5 mm dia., tolerated head
protrusion of 0.05 to 0.25 mm maximum
(0.0019 to 0.009 in).
FIGURE 14 - IDENTIFICATION OF SCREWS ATTACHING
GUN BLAST TUBES
AA
09-87 Restricted 2-321
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
1 - MATERIALS
-Oil AIR 3512
-Special paint (Translucent inky black 535/893)
-Thinner 957.
2 - INSPECTION
A - Plexiglas
AC
06-88 Restricted 2-501
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
Inner side
Touch up with
special paint
C - Structure
Check:
-canopy sealing beads for condition,
-structure for condition and cleanness,
-rollers of locking fittings: make sure that they rotate freely and that their pins are cor¬
rectly crimped,
-rubber stops,
-stops of rear and center rollers (on cabin lateral beams),
-attachment of fittings and fasteners,
-condition of handle (canopy ajar setting) and its locking efficiency,
-on LH lateral structure:
-attachment of support and canopy shear knife case,
-safetying of knife holding pin,
-rain seal for. condition: cementing, cleanness, no tearing,
-condition of hinge fittings on fuselage side: no oxidation, distortion or cracks.
D - Embrittlement system
-Comply with instructions relating to canopy embrittlement pyrotechnical system
(see 09-0).
Check for:
-condition and attachment of fuses and load supports surrounding the canopy,
-connection of fuses to transfer unit,
-attachment of fuse supporting cable,
-correct sliding of fuses when operating the canopy.
CAUTION:
CHECK THAT THE COLOR LINE ON EACH PYROTECHNICAL FUSE MATCHES THOSE
ON TRANSFER UNIT AND STOWAGE SUPPORT.
3 - MAINTENANCE
-Clean and very lightly lubricate:
-the locking fitting rollers,
-the canopy hinging device.
-Wipe off any excess oil.
-Clean the roller stops with a dry cloth.
-Clean the canopy (see 03-2).
AB
06-88 Restricted 2-501 M
AVIONS MARCEL DASSAULT]
BREGUET AVIATION^
ï>3l
~./7
_
MIRAGE F
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Special tools
- Hydraulic accessory case
B Standard tools
- Torque wrench case, 0 to 3 mdaN (0 to 20 ft.lb)
- Torque wrench accessory case, 0 to 3 mdaN (0 to 20 ft.lb)
2- MATERIALS
3- PRELIMINARY STEPS
4- PROCEDURE
(2) On valve body, connect â swivel union fitted with a pressure gauge compatible with the pressure to
be recorded (0 to 50 bar (0 to 725.19 psi).
(3) Unscrew by 1 and a half turn max. inflating valve plunger control nut (16 mm A/F).
AD
02-75 Restricted 2-502
AVIONS MARCEL DASSAULT /L->^rSl MIRAGE F
BREGUET AVIATION ^s^^-^~ï> xaA k 1 1 i a i no
Restricted MANUAL 03
(5) If required, adjust pressure as per para. B. If not, torque inflating valve plunger control nut from
0,500 to 0,870 mdaN (44.1 to 76.9 in.lb) (16 mm A/F wrench).
(7) Check sealing of inflating valve and particularly of internal plunger by depressing valve core.
NOTE : In case of leakage, untighten, re-pressurize, re-tighten control nut to the torque required.
Should leakage persist, replace inflating valve.
B Inflation
(4) Connect a pressure gauge compatible with inflation pressure to check cock.
(6) Set nitrogen supply to low pressure and open check cock valve R1 in order to blow fluid out of
the circuit, if required.
(8) Unscrew by 1 and half turn max. valve plunger control nut (16 mm A/F).
(9) Open valve Rl of inflating device check cock very slowly, and watch pressure on pressure gauge.
Wait for 1 or 2 minutes until pressure stabilizes at the value required (thermal balance).
AD
06-75 Restricted 2-503
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
- Balancing chamber charging : from 26 to 30 bar (377 to 435 psi) so as to obtain a compensated
canopy opening (accompany by hand) and a balancing position before jack mechanical locking.
- If pressure is too high, close valve R1 and open valve R2 until pressure is correct.
- If pressure is too low, actuate the nitrogen supply adjusting unit to obtain a correct value.
(10) With correct pressure, torque the valve poppet control nut to 0.500 to 0.870 m.daN (44.1 to
76.9 in.lb) (16-mm fork wrench).
(11) Drop the pressure remaining in the charging device by closing valve R1 and the nitrogen supply
valve (if required), and opening valve R2.
(13) Check sealing of the charging valve and particularly of the internal poppet by depressing the
valve core.
NOTE : In case of leakage, loosen the control nut, restore pressure then re-tighten the nut to the
required torque. Should leakage persist, replace the charging valve.
Jack ^B80o<
(&
R1 J-
-J R2
Variable pressure
nitrogen supply
1 - SCOPE
To check the canopy mechanism for correct adjustment and carry out maintenance operations.
2- EQUIPMENT REQUIRED
A Special tools
B Standard tools
3- MATERIALS
-Oil Air 3512.
4- PROCEDURE
A Preliminary steps
B Functional check
- Operate the control handle and make sure that the linkage moves without binding points or play
(simultaneous action of both hooks).
- Check for free rotation of all rollers.
In the canopy «lock», «open» and «close» positions, the handle should be in the corresponding
red ranges of the sector :
-within a few millimeters for the «lock» position,
- within 3° for the «open» position (unlocking should occur before opening),
-within 1°, with handle in limit position, for the «close» position.
D Check of canopy-up unlocking
-After canopy-up unlocking, the control handle should return to the canopy «open» position
(under the action of its spring).
- Check that :
- the control handle is not in contact with its stop when the canopy unlocks,
-a clearance not less than 3 mm (0.118 in) exists between the conduit stop hollow bolt
and the cable pickup stirrup.
AB
05-84 Restricted 2-504
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Check for :
-absence of binding points,
-normal contacts between side rollers and canopy guides.
NOTE : For manufacturing reasons and in order to obtain correct centering and proper positioning of
the canopy on its side former rest, some roller holders are fitted with rollers having an «over¬
size dimension» R1, R2...R5 diameter. To allow identification of such assembly type, the
roller holder has been marked with the diameter «oversize dimension» code (R1, R2...R5). In
case of roller replacement, take this specification into account.
At the end of locking, the back motion of the hooks should be > 0.2 mm (0.008 in).
This buttressing should be felt by hand when the control handle reaches its forward travel limit
position.
The forces will be measured at the handle, perpendicularly to the lever, using the spring scale.
-With canopy open exert a light pressure on the handle and check that the handle goes to the
«lock» position upon extinction of the «CAB.P» light.
- With canopy closed, check that operation is identical.
NOTE : In no case should the «CAB.P» light come on when the handle is in the «lock» position.
5- MAINTENANCE
- Dry-clean all visible hinges.
- Generously lubricate them as well as the side rollers. Remove excess oil.
AB
0187 Restricted 2505
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^
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1- PURPOSE
Check and, if needed, readjustment of locating pins for levelling straight-edge positioning plane.
2- EQUIPMENT REQUIRED
B Spare parts
- 3 tab washers 23351 BC 080 L.
3- PROCEDURE
- Accurately place the aircraft in « straight and level flight » configuration, using a sight (see
airframe measurement).
- Carefully clean bearing face of the three adjusting pins located on the cabin positioning planes
(two on L/H side and one on R/H side).
- Position levelling straight-edge on the three adjusting pins.
- Check levels on the straight-edge : if needed, readjust positioning plane by moving adjusting
pin(s) up or down :
- tighten locknuts
- fold down tab washers (to be replaced systematically)
- lock pins with locknuts.
AA
07-72 Restricted 2-506
AVIONS MARCEL DASSAULT//h w^,
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1 - SCOPE
- To define adjustment of canopy linkage.
2- EQUIPMENT REQUIRED
A Special tools
C Materials
3- SPARES
4- PRELIMINARY STEPS
A Remove the ejection seat.
5- PROCEDURE
NOTE : Never alter the existing adjustment until the cause of misadjustment has been determined
with certainty. In all cases, it is mandatory to completely readjust the linkage as described
below.
During adjustment, very lightly lubricate (oil Air 3512) all hinges. Wipe off excess oil with a dry
lint-free cloth.
AB
02-84 Restricted 2-511
AVIONS MARCEL DASSAULT £^>-%>L
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-Pin :
control handle 2,
-
-hooks 6,
- external control lever 33 (already pinned).
- Adjust and connect rods 1 1 .
- unpin hooks 6, lever 33 and handle 2.
AC
02-84 Restricted 2-512
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Pied à coulisse
Caliper
gauge
41 10 31 6
Brochage
, Pinning
VUE SUIVANT F - VERRIERE FERMEE VERROUILLEE
VIEW IN DIRECTION OF ARROW F - CANOPY CLOSED AND LOCKED
C.2 C.4
VUE SUIVANT G - VERRIERE FERMEE VERROUILLEE Brochage Brochage
i VIEW IN DIRECTION OF ARROW G -CANOPY CLOSED AND LOCKED Pinning Pinning \
_30 Brochage
Pinning
DETAIL A
C Adjustment of hooks
The linkage assembly being preadjusted, pay no more attention to the rigging pins for final adjust¬
ment.
- Remove the pin connecting rod 29 to the lower lever of handle 2 on one side only (on LH side
for RH side adjustment and vice versa).
- Set the dial gauge to zero, in contact with the nose or the rear rounded section of hook 6.
Bring control handle 2 very slowly backwards (opening) and watch the dial gauge.
-
-When buttressing is released, take a reading on the dial gauge (required value : 0.3 to 0.5 mm
(0.012 to 0.020 in)).
- If this is within the tolerances, check the other side in the same way.
- Reconnect rod 29.
- If not, adjust stop 5 (screw to reduce, unscrew to increase).
- Adjust the other side so that there is not more than 0.02 mm (0.0008 in) in difference
between both sides and that buttressing tolerances are met.
-Join the LH and RH linkages, checking that the pins connecting rod 11 to bellcrank 8 are free
to move.
Use a caliper gauge with one of its inside legs in good contact with the pin head of roller 31.
- Measure the distance between pin head and nose of hook when closed (dimension A - «closed
clearance» : 9 to 1 1 mm (0.35 to 0.43 in)),
- Check that the clearance between the roller and the hook (closed) is between 0.5 and 2 mm
(0.020 and 0.079 in).
- Use modeling clay as shown in the figure.
- Close the canopy, then open it and measure the thickness of the clay stuck to the inside
of the hook.
To obtain the correct value, adjust rod 9.
NOTE : If rod 9 has to be adjusted, repeat the buttressing check (para. 5-C (1 )).
AD
02-84 Restricted 2-514
AVIONS MARCEL DASSAULT#Xi-^Ml I V \ 1\ AAVJ' l_
1
-Check that the hook correctly engages the roller by making sure that (B + 9 mm) - A
= 5 mm minimum (0.20 in minimum).
-Bring:
-handle 2 to "canopy locked" position,
-the cock control pin to "canopy seal inflation" position.
' -Install the three-way lever as shown in figure 15; there should be a slight play between
the control finger and roller 38.
-Tighten the attachment bolt.
-Adjust and connect rod 7.
-Lubricate the sliding portion of spring rod 39.
-Make sure that:
-compression occurs smoothly,
-it does not abut against lever 37 when the latter deflects; the minimum clearance is
0.5 mm (0.020 in).
-Check that a clear deflection of the three-way lever is obtained.
- Remove the protective cap from the cock air vent.
AB
03-88 Restricted 2-515
AVIONS MARCEL DASSAULTJ? -i>-^-^ /V\ IKnVJL I
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In case of replacement of cable 17, adjust its length so as to obtain the following adjustment.
Moderately tighten the cable onto bellcrank 14 to avoid damaging cable strands.
Bring cable nuts into contact and tighten by 1/2 to 3/4 turn maximum.
With cable 17 connected at both ends, place control handle 2 in «lock» position.
6- CHECKS
AB
02-84 Restricted 2-516
AVIONS MARCEL DASSAULT ) MIRAGE F
BREGUET AVIATION ^E*3
Restricted MANUAL 03
- Move the handle in the canopy opening direction. When the handle is in the «canopy
opening» position, bellcrank 14 should be simultaneously in contact with its stop screw 16 and pin
24 integral with the handle (see figure below).
- Check that the handle matches the «canopy opening» position shown on the sector to
within 3°.
This position corresponds to canopy unlocking ; actual opening is obtained to within
1° upon contact with stop 12.
Canopy-up unlocking should occur before the handle reaches its stop 12 («canopy lowering»
position of sector to within 1°). When released, the handle should return to the «canopy opening»
position under the sole action of the return spring.
- Lift the canopy to the locked-open position (sharp click).
- Remove the graduated sector.
AB
02-84 Restricted 2-51 6M
AVIONS MARCEL DASSAULT ti -J^-^Q MIRAGE F
BREGUET AVIATION^l ^ _
Restricted MANUAL 03
With several slow lock and unlock movements, make sure that :
-
- the canopy seal inflates and deflates while the control finger is still in contact with rollers
40 and 38,
- the three-way lever moves correctly under the sole action of the spring rod.
This check is to be performed only if the adjustments described in para. 5-E have not been made.
- Repeat the measurements to ensure that the distance traveled by the hook between the point
when the light goes off and the point of locking is 0.8 mm (0.031 in).
-With canopy open, exert a light pressure on handle 2 and check that the handle goes to the
«lock» position upon extinction of the «CAB.P» light.
- With canopy closed, check that operation is identical.
NOTE : In no case should the «CAB.P» light come on when handle 2 is in the «lock» position.
7 -FINAL STEPS
A Safety the locknuts.
AB
02-84 Restricted 2-51 6R
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BREGUET AVIATION ^^F^xf^ ......... M
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
2- PRELIMINARY STEPS
3- OPERATIONS
A Boom door :
B Nose door :
- Adjust the stops with door closed and opened (11 mm A/F wrench) in order to ensure correct
boom operation and door flushing.
- When actuating the boom, make sure that the roller properly engages into the front door fork.
4- FINAL STEPS
AA
09~77 Restricted 2-517
AVIONS MARCEL DASSAULT ILJ^-^^à.
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1 - MATERIALS
White spirit
2- PRELIMINARY STEPS
- Remove the gun blast tubes (front and center) (see 03-2-3).
3- PROCEDURE
-Clean the blast tubes with white spirit. In particular, carefully clean the attachment screw
countersinks.
- Carefully check the blast tubes for :
- absence of cracks, distortions, corrosion ;
- condition of assemblies (rivets, welding spots, shock wave breaker attachment) ;
- presence and proper adhesion of the sealant bead (EC 1675 A/B) around the shock wave
breakers (no separation, no missing section).
- Carefully check the condition of the structure covered by the blast tubes for :
- absence of cracks, distortions, corrosion,
- proper attachment of captive nuts.
- Install the blast tubes (attachment and sealing) (see 03-2-3).
AA
05-85 Restricted 2-519
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Restricted MANUAL 03
1 - MATERIALS
- White spirit
- Methylethylketone
- Pierlon BC60
2- PRELIMINARY STEPS
3- PROCEDURE
(1) Inspection
-Look for gun gas infiltration traces (pay particular attention to the sealing of the infiltration
points when carrying out the final steps).
- Remove combustion residue deposits.
- Check for absence of cracks and corrosion.
-Check for good condition of riveting and attachment (screws, captive nuts, locks) on door
hinges.
(2) Renewal of sealing on gun bay doors and panels (doors 20.06i, panels 19.05.1. i - 19.07.1 .i.
19.05.2.Î - 19.07.2j) (fig. 13).
AA
05-80 Restricted 2_521
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MANUAL rs^
03
1 - SCOPE
To estimate the rate of wear of the pin and bores of the seat lower attachment fitting.
2 - EQUIPMENT REQUIRED
3 - MATERIALS
-White spirit
-Penetrant inspection material
-Abrasive cloth (600 grit)
4 - PRELIMINARY STEPS
5 - PROCEDURE
-Visually inspect the rivets for proper seating to check the fitting for security of attach¬
ment.
-Check condition of the sealant around the fitting.
-Check for cracks on the fitting (penetrant inspection) (see Structural Repair Manual).
-Measure the bores, 10 mm diameter on RH and LH sides (Record the temperature value
upon measurement). Maximum permissible diameter: 10.060 mm (0.395 in) for a temperature
of 20°C (68 °F).
-Check the bores for scratches, traces of seizing, corrosion, fretting.
-If necessary, remove the detected abnormalities by sanding (600 grit).
AA
11-88 Restricted 2-523
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
Only a few longitudinal scratches are permissible after sanding when all sharp edges have
been removed.
-Check condition of the threads (cracks) and flats.
-Perform a dimensional check of the 10 mm (0.393 in) diameter pin (see figure). Mini¬
mum permissible diameter: 9.960 mm (0.3921 in) (at 20°C (68°F)).
6 - FINAL STEPS
-Clean the cockpit (see 03-2).
-Install the seat (see 09-4).
-Install the canopy (see 03-2).
*<o*.
9 rt1 0,000 (0.393 in)
OB
0C
Il JL J
AA
01-87 Restricted 2-524
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1 - SCOPE
2 - EQUIPMENT REQUIRED
3 - MATERIALS
Trichloroethane or Diestone S.
Grease Air 4210.
4 - PRELIMINARY STEPS
- Not applicable
5 - CHECK
A Cleaning
Thoroughly clean all hinge components (bushes, spacers, and pins) then dry them.
B - Check
Check for :
surface condition of side faces of bushes fitted to bearings,
-
- surface condition of bores,
- corrosion : to be removed if necessary (emery cloth, 600 grit),
-condition of pins (traces of corrosion ; condition of threads on nuts and pins, condition of
safetying, no play with bushes).
AA
09-86 Restricted 2-525
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
' TEFLON
RL20
Risk of separation
. Spacer bushing
RL. 20 AR
LOWER ARM
FIGURE 1
AA
09-86 Restricted 2-526
AVIONS MARCEL DASSAULT ZU^TU MIRAGE F
BREGUET AVIATION ^jâ^L-^-^ . haamiia. oo
Restricted MANUAL 03
1 - SCOPE
To visually check the LH and RH front tank sealed doors (18.08i and 18.04i, respectively) in the
airbrake compartments for cracks or incipient cracks at each attachment point.
2 - MATERIALS
3 - PRELIMINARY STEPS
WARNING :
TAKE ALL RELEVANT SAFETY MEASURES (SEE 02-0-203).
- Record any traces of fuel which may appear at each attaching screw (risk of defective seal or
cracks on the door).
- Clean the doors and attaching parts with white spirit or Diestone S.
4 - INSPECTION OF DOORS
Without removing any screws, visually check for cracks on the door edging at each screw, paying
particular attention to the locations where traces of fuel have been detected.
AA
09-86 Restricted 2-585
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MIRAGE F
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Rgstncted
. yAMIIA,
MANUAL
no
03
1 - SCOPE
To determine the measures to be taken in order to protect and install a canopy in its con¬
tainer for transportation (whatever the mode) or storage purposes.
2 - EQUIPMENT REQUIRED
3 - MATERIALS
-Blank the two transfer units ports with two caps connected to the canopy arch by me¬
ans of a small chain.
-Cover the inside and outside plexiglas surfaces with the plasticized paper (polyethylene
coat in contact with the plexiglas). Secure the paper with adhesive tape on the canopy peri¬
phery.
NOTE: The adhesive tape must be applied to the canopy framing without touching the plexig¬
las which shall be fully covered with plasticized paper.
Do not stick anything on this paper (envelope, parts contained in a bag, etc.).
-Position the canopy in the container, steady it laterally and screw the wing nuts, then
steady it longitudinally (on its upper part) by carefully setting the retaining pads; screw the
wing nuts.
AA
01 -88 Restricted 2-701
AVIONS MARCEL DASSAULT
BREGUET AVIATION,
/L-^frU
_ _
MIRAGE F
Restricted MANUAL 03
- Blank the two transfer unit ports with two caps connected to the canopy arch by means of a
small chain.
- On the upper part, install the device holding the canopy lengthwise.
- Tighten and safety the wing nuts securing the steadying devices.
6- DESTORING
CAUTION :
TAKE CARE NOT TO BUMP OR SCRATCH THE PLEXIGLAS WHEN OPENING THE HEAT-
SEALING CLOTH.
AA
05-80 Restricted 2-702
AVIONS MARCEL DASSAULT/*ï\-« -X IViIIX/AVJ'U i
BREGUET AVIATIONZ^-^-
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Restricted aaaah.ai
MANUAL «o03
1 - EQUIPMENT REQUIRED
A - Spares
2 - MATERIALS
3 - GENERAL
The front and side panels forming the windshield may be individually removed. Their dis¬
assembly is performed from the outside. As a preliminay step, place a protective sheet (cloth or
kraft paper) inside* the cabin, under the windshield, in order to recover rapidly any object liable
to fall inside the cockpit. Protect the sound transparent sections using, for instance, kraft paper
held in place with adhesive tape EC 670 exclusively.
4 - PROCEDURE
A - Preliminary steps
-Remove the sight head (and the camera if installed) (see 14-3) and protect uncoupled
electrical connectors.
-Withdraw from the windshield rear arch the various equipment items and their supports,
as well as any electrical wiring likely to impair access to the nuts attaching the glass panel re¬
taining fairings.
Those supports whose fasteners impede front panel cover plate removal (canopy half-
open hold device bearing support, lamp support) are secured with screws whose heads are lo¬
cated at the bottom of the inflatable seal U-section. To reach such screws :
-unstick the inflatable seal within the support attachment 'area (see 09-2).
B - Removal
AC
06-87 Restricted 2-801
AVIONS MARCEL DASSAULT iL=i>^rU.
BREGUET AVIATION^s5F=^<^C>
MIRAGE F
^-ssa==*"^s^> Restricted MANUAL 03
NOTE : In order to avoid damaging the cover plates, do not attempt to pull them off abruptly.
Instead, allow them to unstick slowly by applying a continuous pulling force ; for instance,
insert wooden or plastic wedges progressively.
NOTE : Replacing a side panel makes it necessary to remove the front panel cover plate, which may
result in damage to some sections of the front panel molded seal. Upon reassembly, such
damage can be repaired with sealant CAF 7306.
-Check condition and bonding (sealant CAF 7306) of the molded seal round the front panel.
- Remove sealant «plugs» that may have formed at the bottom of blind holes and will possibly pre¬
vent the screws from being tightened fully home.
- Complete cleaning with a cotton wool pad lightly soaked in MEK (avoid runnings).
- Check that the attaching screws are clean (groove under head).
- Using a wooden or plexiglas spatula, remove any trace of sealant from the front panel cover plate.
- Degrease the windshield arch periphery.
- Cut the adhesive tape intended to protect the panel inside and outside so that it is exactly flush
with the useful limits of the panel. If necessary, carefully cut off excess lengths with round-end scissors.
Use of a razor blade is prohibited.
- On panel inside face, unstick the adhesive tape over a sufficient length so that it can be comple¬
tely removed later on.
- Position the panel of the windshield posts and make sure that it freely fits into its framing.
- Make sure that the internal layer of the front panel is not abutting on windshield post flanges
19.
AC
09-83 Restricted 2-802
AVIONS MARCEL DASSAULT /L^-^TU.
BREGUET AVIATION^jjF^-e^O
MIRAGE F
^C****^^ Restricted MANUAL 03
CAUTION :
FITTING THE FRONT PANEL COVER PLATE FASTENERS BACK ONTO THE TITANIUM
WINDSHIELD POST MAY RESULT IN SEIZING OF THE THREADS. ANY INCIPIENT BIND¬
ING SHALL BE CAUSE FOR REPLACEMENT OF THE FASTENER INVOLVED.
-Smooth a bead of sealant inside the groove between cover plate and panel useful limits so as to
obtain a continuous joint.
- Unstick the strips of protective tape while the sealant is still fresh.
- Clean the cover plate with a clean rag. If sealant runnings have propagated over the panel surface,
eliminate them after complete drying only.
On panel
-Check condition of black rubber seal 17 round the panel. Rebond it if required (glue EC 1675).
- Cut the adhesive tape intended to protect the panel inside and outside so that it is exactly flush
with the useful limits of the panel (see para. C). If required, border this protection with adhesive tape
EC 670.
- Provide for clear areas at demisting diff users, on internal side.
On structure
- Check joggle recess filling (sealant).
- Unstick the remainder of Klegecel shims 2, 9 and 12 and clean the areas thus freed.
- On framework and fairing contact faces, remove any trace of sealant using a wooden or plexiglas
spatula.
- Clean front cover plate 10, rear cover plate 4 and angle 5. Complete cleaning with MEK.
-Check condition and bonding (glue EC 1675) of Neoprene extrusions 3 bordering panel-to-
framing retaining flanges 19.
- Check condition and bonding of self-inflatable seal 1 1 ; if required, unstick it for cleaning or
replacement.
- Position each panel so that it bears onto the extrusions. Check for proper seating everywhere :
the maximum tolerated play (with panel unstressed) is 2 mm (0.08 in) ; exceptionally, such play can be
reduced by cutting the extrusion at the bottom of the windshield posts or at the top of the arch, over a
length not exceeding 100 mm (3.94 in) - in that case, after temporary assembly of the cover plates,
make sure that the panel does not come into contact with flanges 19.
- Center the panel as properly as possible between frame 2 and the arch so as to obtain a clearance
of 2 mm (0.08 in) - with a local minimum of 1 mm (0.04 in) - between the structure and the external
limit of the seal bonded to the panel ; in the longitudinal direction, the panel must not come into con¬
tact with the structure.
- Trace marks on the panel protective paper and on the structure so that any possible displacement
can be corrected during reassembly.
- Adjust the thickness of Neoprene stops 6 and 8 located along the cabin spar for proper position¬
ing of the panel along the windshield post ; between panel retaining flange and windshield post, with all
cover plates installed, there must be the minimum clearance compatible with an unstressed assembly.
- Make and adjust Klegecel shims 2, 9 and 12 so that they precisely fit into their places.
- Remove the cover plates and the panel.
- Using a clean and lintless rag lightly soaked in MEK (or petroleum ether), carefully clean the
bondable surfaces of Neoprene shims 6 and 8 and of self-inflatable seal 1 1 (if this was removed).
- Using fine grit (320) abrasive paper, sand the framing surfaces to be coated with sealant
CAF 7306 with a view to bonding of Neoprene/Klegecel shims and of the self-inflatablé seals ; wipe
with a clean and lintless rag.
- Using a paintbrush, apply a coat of primer A4094 on the above surfaces.
- Allow to dry for 30 minutes minimum.
AA
09-83 Restricted 2-802F
AVIONS MARCEL DASSAULT
BREGUET AVIATION^aF^^^
«^-^U MIRAGE F
^-^^^ Restricted MANUAL 03
- If required, readjust the thickness of Neoprene shims 6 and 8 then bond them (CAF 7306) onto
the side formers (at the locations marked during temporary assembly).
- Bond Klegecel shims 2, 9 and 1 2 :
- spread sealant CAF 7306 into a thin layer (approx. 0.5 mm - 0.02 in) on the surface inten¬
ded to accomodate the shim (use a plexiglas toothed spatula),
- hold shim 2 located at the top of the windshield post so that it does not slide down.
- Blow talcum powder inside self-inflatable seal 1 1 , through one of its holes.
- Bond the self-inflatable seal :
- spread sealant CAF 7306 as already done for Klegecel shims,
- position the seal, taking care that its holes are facing the center of the panel ; there must be
at least one hole at the location where there is no retaining flange (arch/post/frame 2 junction) ; splice 7
connecting the two seal ends must be along the side former,
- firmly crush the seal onto its location, though not stretching it, specially at corners.
- Using a hollow punch, make notches in retaining flange extrusion 13, in line with the holes in
self-inflatable seals (on windshield post side and angle side).
- Stick adhesive tape to the internal and external peripheries of the outer face of the center panel 1
cover plate.
- In the same way, stick adhesive tape to the cover plates of the side panel and to the angle.
- Position the panel and make sure that the serrations in the self-inflatable seal are hidden by the
panel.
- Apply a coat of primer A4094 with a paintbrush, then lay (without spreading) a thick bead of
sealant CAF 7306 on the splines of seal 17 fitted to the side panel - exclusively on the bearing surface
of cover plates 4 and 10 and of angle 5 ; take care not to run the bead to close to the panel edge. Also
fill Klegecel shim 9. Using a spatula, spread sealant on the arch and frame surfaces where cover plates 4
and 1 0 are to be pressed, as well as on the bearing surface of side angle 5.
(The cover plates and its fasteners, as well as the angle, are to be installed within the following
2 hours).
- Install side angle 5 :
-the attaching screws, whose locations have been marked upon removal, are to be coated
with primer A4094 then installed with sealant CAF 7306 inserted under head,
- for installation of screws, make use of appropriate pins,
-tighten the screws then using a spatula and a rag, remove any excess sealant all round the
panel.
- Position front cover plate 10 and rear cover plate 4.
- Install the attaching screws as described above.
CAUTION :
FITTING THE FRONT PANEL COVER PLATE FASTENERS BACK ONTO THE TITANIUM
WINDSHIELD POST MAY RESULT IN SEIZING OF THE THREADS. ANY INCIPIENT BIND¬
ING SHALL BE CAUSE FOR REPLACEMENT OF THE FASTENER INVOLVED.
- Beforehand, specially at bent or formed sections, take care to fit only a few fasteners (one screw
out of two or three) without locking them, so as to provide for proper centering of the countersinks
with respect to the holes.
AA
09-83 Restricted 2-802J
AVIONS MARCEL DASSAULT £Ii-û-*S IYIIIVAAv^L
^3^
BREGUET AVIATION
^v, ~£*£^
.^^ .
Restricted , miamiiai
MANUAL nn
03
-Spread a coat of primer A4094 then lay a bead of sealant on the seal fitted to the front
panel, on the arch, on the windshield posts (round the attachment holes) and on the remain¬
ing surface of the seals fitted to the side panels - be sure to coat Klegecel shims 2 and 1 2.
Secure the front cover plate within the following 2 hours, providing for profile blending
with respect to the side cover plates.
-Remove any excess sealant after tightening the screws.
-Smooth a bead of sealant in the groove between the cover plates and the useful limits of
each panel so as to obtain a continuous joint.
-Remove the strips of adhesive tape bordering the cover plates, as well as all other pro¬
tections, while the sealant is still fresh.
-Wait for complete drying of the sealant, then remove all traces of sealant and adhesive
from the cover plates.
-Clean the panels.
CAUTION:
IT IS STRICTLY FORBIDDEN TO APPLY ALCOHOL, TRICHLOROETHYLENE OR ANY
TYPE OF THINNER ON PLEXIGLAS MATERIAL.
-Check condition and bonding (black sealant PR 1222) of Neoprene edging extrusion
1 4-1 5 in contact with the panel, then reinstall side fairing 1 6.
I -If need be cement back or replace extrusions 18 and 20 (adhesive EC 1236).
After final installation of a front or side panel, allow to dry for 24 hours minimum before
pressurization testing.
CAUTION:
IF PAINT IS TO BE TOUCHED UP, IT IS ESSENTIAL TO PROTECT THE TRANSPAREN¬
CIES ADEQUATELY AND THOROUGHLY.
4 -TESTING
AA
06-87 Restricted 2-802M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
COUPE C
SECTION C
1 - EQUIPMENT REQUIRED
A Spares
- Canopy seal
2- MATERIALS
- Methylethylketone (MEK).
- White sealant RHODORSIL - CAF 7306
- Primer RHODORSIL 4094
- Abrasive paper No. 320
- Talcum powder.
- Adhesive tape Groove
billon
3- PROCEDURE
- Canopy removed.
- Carefully clean the section of canopy frame which accommodates the seal. Remove all traces of
former seal adhesive, the cleaning down to surface with a wooden or plexiglas spatula.
- Remaining adhesive can be removed using a clean lint-free rag lightly soaked with MEK. Finish
off with No. 320 abrasive paper.
CAUTION
DO NOT ALLOW MEK DROPS TO FALL ON PLEXIGLAS.
AD
02-79 Restricted 2-803
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
- Install the seal on this cement, between the two strips of adhesive tape, and press it onto the
bonding plane without stretching it, in particular at the four bends.
- Proceed with new bonding lengths.
- Stop bonding when reaching the groove, and
cut the seal 70 mm (2.76 in) above the latter.
-Bevel the seal over 50 mm (1.97 in). The h^hr)^ ^\ Groove
bevel shall be made inside the seal, so that sealing
of the outer skin is not destroyed.
- Complete bonding.
Secure the seal with adhesive tape jumpers.
- When the seal is cured, remove the adhesive
tape jumpers.
CAUTION :
If a side panel is to be protected with a paper or plexiglas cover, these protections should be
sufficiently oversized to be bonded on the frames with masking tape.
4- FINAL STEPS
AD
08-79 Restricted 2-804
AVIONS MARCEL DASSAULT /L-J>^irVL
BREGUET AVIATION ^c^oP3^^^^
MIRAGE F
., . ... . nr,
. .
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
2- PRELIMINARY STEPS
- Removal can be carried out :
- with aircraft on its wheels or- jacked up
- with brake chute in place.
- Set the stabilators to «nose-down» position :
WARNING :
MAKE SURE THAT THE CONTROL SURFACES CAN BE DEFLECTED WITHOUT DANGER
FOR PERSONNEL AND EQUIPMENT.
- with the electric pump on, fully push the control stick forward, then turn the electric pump
off.
- drop the hydraulic pressure in the roll system by holding the control stick in forward
position,
- release the electric pump circuit breaker and cut off electrical power supply.
- Remove doors 42-02, 42-10, 42-04, 42-08 and 40-07.
3- REMOVAL
A Remove the drain fitting from the jet pipe rear cowling and recover its attachment plate and
the drain.
B- Through door 40-07, disconnect tail cone-to-fuselage electrical connector 105A (fire detectors).
C- Through iower doors 42-04 and 42-08, unscrew the captive self-locking screws (13-mm socket)
attaching the lower part of the cone (captive nuts).
Hold the tail, cone by hand ; through doors 42-02 and 42-10, unscrew the captive self-locking
screws (13-mm socket) attaching the upper part of the cone.
D - Free the tail cone from its locating pins (1 at the top on brake chute container - 2 on upper sides) ;
then slide it out along the jet pipe, making sure the electrical connector is not caught ; guide it at
frame 41 passage.
NOTE : Should tail cone removal present difficulties, separate the jet pipe rear cowling and remove
the tail cone and fairing together.
4- INSTALLATION
A Ensure that the tail cone has been properly checked and cleaned.
B - For installation, proceed in reverse order of removal. Place the tail cone properly concentric to the
jet pipe then as soon as it is positioned on aircraft, correctly engage :
- the electrical wiring (hole in frame 41 ) of connector 105A
- the locating pins (one at top, two on sides).
C Fasten the tail cone with the four captive self-locking screws.
AA
08-79 Restricted 3-301
AVIONS MARCEL DASSAULT]L^>^y<
BREGUET AVIATION^J^P^^-o
MIRAGE F
^C^^-^^ Restricted MANUAL 03
5- FINAL STEPS
- Check for correct connection of the electrical connector and safetying of the tail cone attaching
screws (safety spring engaged in one of the screw base notches).
- Test the fire warning lights.
- Reinstall the access doors.
AA
08-79 Restricted 3-302
AVIONS MARCEL DASSAULT/* V\_fl^tt MIRAGE
lll\/
# V V^^U. F
I
BREGUET AVIATION ^&.
^ J=^-»^>
.^^ Restricted .».,,,.,
MANUAL n
03
SECTION 3
REAR SECTION OF FUSELAGE
3-8 REPAIR
-Repair/Replacement of Teflon band on jet pipe cowling 3-801
LIST OF ILLUSTRATIONS
FRAMES
FRAME
PURPOSE SHAPE MANUFACTURE REMARKS
No.
AA
07-72 Restricted 3-101
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
C.28 C.29
Primary 26 27 30 32 33 34 35
frames
Cadres
principaux 22 25a 25b 28 29
Cadres
secondaires 31
Secondary
frames
LEGENDE
Tôle Sheet C.22
usiné machined
C.36 C.39
ft
©
C.25
C.31 C.41
11
Util
FRAME
PURPOSE SHAPE MANUFACTURE REMARKS
No.
FRAME
CHARACTERISTIC MANUFACTURE REMARKS
No.
FRAME
CHARACTERISTIC MANUFACTURE REMARKS
No.
4 sections stringer 3
2 side sections matching
servo support attachment
1 lower section between
stringer 8
AA
07-72 Restricted 3-104
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
L.1
4L
L.9
\ 28 29 \ 31 \ \ 36 \ \ 39a 39b
Cadres 23 24a 24b 2627 30 3233 34 35 37 38
courants
Intermediate frames
C.26 C.27
3 C.30 C.32
C.33
\
L.20
C.35 C.40
É-L.17 .
L.20
C.34
L.17JS
L.20
L.17
L.20
1
FIGURE 3 - CADRES COURANTS
AB INTERMEDIA TE FRAMES
07-72 Restricted 3-105 FIGURE 3 3-10Ï
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
FLOORS -WEBS
(Figure 4)
1- FLOORS
Made of machined light alloy, they ensure junction between frames and webs, and form partitions
between the various compartments.
They comprise :
- Various fittings
- Access doors
Lightening holes
- Stiffeners and ribs.
Index
Location Composition
No.
7 Between C 36 and C 39a Machined part, servo control support floor fitted
L/H and R/H with bushes.
sides
AA
07-72 Restricted 3-106
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
2- WEBS
Index
Location Composition
No.
20 Between C 36 and C 37
AA
01-77 Restricted 3-107
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Index
Location Composition
No.
25 Between C 40 and C 41
Folded sheet part reinforced by angle and
26 Between C 40 and C 41 bent sections
L/H and R/H
sides
NOTE : This table covers only the main floors and webs although the structure comprises secondary
webs of folded sheet and angle, some of which form stringers.
AA
07-72 Restricted 3-108
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
C.22
A B C D E F G H J K
r rrrr r r r rr
COUPE G COUPE H
CROSS SECTION G CROSS SECTION H
M/7 \ Hl28
22 25a 25b \26
I
27
I Ml
29 30
i
31 36 39 41
27
COUPE J COUPE K
CROSS SECTION J CROSS SECT/ON K
Stringers, spaced by 100 to 1 10 mm (3.937 to 4.33 in) as an average, are of light alloy of shape
and dimensions varying according to fuselage zones. They are joined to the skin by rivets except in the
integral structure zone where they are joined by electrical welding spots.
Beams transmit high local loads, loads due to some equipments, servo unit for instance.
Index
Situation Composition
No.
NOTE : For the whole of stringers and skin panels (refer to STRUCTURAL REPAIR MANUAL).
AC
07-74 Restricted 3-110
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
FITTINGS
- the wings
the tail unit
- the main U/C
- the engine.
Wings
Fin
Stabilator
Main U/C
Engine
32 41 Rear fitting LH
- secured by nut 34 (tightening torque : 100 ~ on m-daN) with shim 38 between them and
safetying through a cotter pin.
The U/C fastener fitted to fitting 33 is constituted by a ball-joint 43 secured by four screws and
nuts 44. A grease nipple 45 is mounted next to it by means of a collet and a peelable washer.
The jack fastener fitted to fitting 28 is :
- constituted by pin 39 fitted to fitting through collet 40 and washer 41
- secured by slotted nut 42 (tightening torque : 24.3 m.daN) retained by a locknut.
AA
06-82 Restricted 3-111
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
9 9 9 <b\ » o
0
.0 0
cS
$1
23
22
/
30
i i
25
© i i
! i
i
0.
Cadres ! i i. i i llll
Frames 22 23 25a 25b 26 27. 29 30> 31 32 33 34 35 36 37 38 39a 39b 41
21
39_v 40. r-41
44.
-h 32
L42 33
27
34 35 36 37 x-38
\ î^^ss
^^^^^^>
/ !
29
28 26
FIGURE 5- FERRURES PRINCIPALES
AB MAIN FITTINGS
06-82 3-112 FIGURE 5 3-112
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
They take the inertial loads transmitted by the tail cone as well as those transmitted by some
equipments :
- Accessory gearbox
- Hoisting fitting
- Servo-control fitting.
Tail cone
U/C doors
Accessory gearbox
Servo-control
Brake chute
Hoisting
Jacking
AA
09-73 Restricted 3-113
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
51
25a 25b 26
47
61 Plug Screwed
61 Plug Screwed
67 Washer
61 Plug Screwed
72 Plug Screwed
AA
09-73 Restricted 3-1 14H
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
19 20 21 22232424a25 26 27 28 29 30 31 32 33 VIEW ON DIRECTION OF ARROW F
VUE SUIVANT F
! i i i t i
I L- I HI Ll L I I I I \ I
///\ Y
C.23
f-
C.31
uwww\w\
Il Ullii,,,in m
TAIL CONE
(Figure 7)
1 - DESCRIPTION
Attached to frame 41 , the tail cone is the terminal part of the fuselage.
- two sheets 10 and 1 1 between F. 42 and F. 44 cut at the level of the three
detector mounts 12. Upper sheet 10 is made of titanium and lower sheet 11
of light alloy.
two stainless steel sheets, upper 13 and lower 14, between F. 44 and flexible fairing.
-
one annular teflon strip 15 for adapting the flexible fairing integral tail pipe rear cowling.
-
- one flexible fairing extending the fuselage structure.
It consists of two titanium superimposed sheets fitted with flexibility slots. Each sheet is made of
three external sections 8 and three internal sections 9.
The tail cone is fitted at its top section with fitting 16, connecting brake chute cowling, equipped
with safetied pin 1.7. Cowling 18 provides junction between the tail cone and the brake chute cowling.
2- ATTACHMENT
AA
10-76 Restricted 3-115
AVIONS MARCEL DASSAULT i
BREGUET AVIATION .^>^s3
MIRAGE F
Restricted MANUAL 03
COUPE F
SECTION C CROSS-SECTION F
1 - GENERAL
For each main U/C leg there are three bay doors
- an upper door 1
- a lower door 2
Actuation of these doors is interconnected
- fairing door 3.
2- DESCRIPTION
A Upper door 1
Located between frames 22 and 25 at stringers L10 and L14, it is made of a structure box
comprising :
- an outer panel 4
- an inner panel 5 stamped to allow wheel passage
- a front beam 6, machined, comprising a hinge bearing and a yoke receiving the door control
mechanism
- a rear beam 7, machined, comprising a hinge bearing and a yoke equipped with a roller ensuring
contact with the lower door 2 in closed position
- a fitting 8 equipped with a roller ensuring the same function as the preceding one
- five stiffeners 9.
B Lower door 2
Located between frames 22 and 26 at stringers L 14 and L 18, it is made of a structure box
comprising :
- an outer panel, machined, 10
- two inner panels 11-12 stamped for wheel passage
- seven stiffeners 1 3
- a front bearing 14 comprising a yoke receiving the door control jack and the linkage hinge yoke ;
this. bearing is equipped with hooking roller 16 for the door in closed position
Roller fitting
-
- The bearing is fitted with a head pin 45 positioned by a ring 47. It receives the roller and
two adjusting washers 46 on either side. The pin fitted with recessed washer 44 is secured by
self-locking nut.
- central bearing 17 equipped with a hooking roller 18 for the door in closed position
a
- a rear bearing 19
- two tracks 20 onto which the upper door rollers run
- a Teflon block 21 riveted to the edges in contact with the upper door and the fairing door.
AB
05-75 Restricted 3-117
AVIONS MARCEL DASSAULT f^>^rU. MIRAGE F
BREGUET AVI ATlON^eF0 _<^>i> ......... ~
^££^~ <^> Restricted MANUAL 03
C Fairing door 3
Located aft of lower door between frames 26 and 29, it is a box structure comprising :
- an outer skin 22, an inner skin 23, machined
- a front rib 24, a center rib 25, a rear rib 26
- a top beam 27, machined
- a bottom beam 28
- a center beam 29
- a hooking beam 30, machined, receiving interconnecting rod 31
- a front gooseneck fitting 32
- a rear gooseneck fitting 33.
3- ATTACHMENTS
A Upper door 1
Attachment of upper door to fuselage structure is made at the two bearings by bolt 38, washer and
nut, through the bearing yoke bushes. Steel bolt 38 is fitted with a grease nipple (MOD. 575).
The front bearing limits the end play ; it comprises a yoke to which door control mechanism is
secured by bolt 34, washer and nut.
B Lower door 2
C Fairing door 3
AA
09-77 Restricted 3-118
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
C.22 C.2!
COUPE H
CROSS-SECTION H
Après modification 575
After modification 575 COUPE N COUPE C COUPE B
CROSS SECT/ON N CROSS SECT/ON C CROSS SECT/ON B
FIGURE 8 - TRAPPES D'ATTERRISSEUR PRINCIPAL Liaisons - Fuselage
MAIN U/C DOORS Fuselage attachments
AB
09-77 Restricted 3-119 FIGURE 8 3-11
AVIONS MARCEL DASSAULT /L-J>^irVL
BREGUET AVIATION ^c^oP3^^^^
MIRAGE F
., . ... . nr,
. .
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
2- PRELIMINARY STEPS
- Removal can be carried out :
- with aircraft on its wheels or- jacked up
- with brake chute in place.
- Set the stabilators to «nose-down» position :
WARNING :
MAKE SURE THAT THE CONTROL SURFACES CAN BE DEFLECTED WITHOUT DANGER
FOR PERSONNEL AND EQUIPMENT.
- with the electric pump on, fully push the control stick forward, then turn the electric pump
off.
- drop the hydraulic pressure in the roll system by holding the control stick in forward
position,
- release the electric pump circuit breaker and cut off electrical power supply.
- Remove doors 42-02, 42-10, 42-04, 42-08 and 40-07.
3- REMOVAL
A Remove the drain fitting from the jet pipe rear cowling and recover its attachment plate and
the drain.
B- Through door 40-07, disconnect tail cone-to-fuselage electrical connector 105A (fire detectors).
C- Through iower doors 42-04 and 42-08, unscrew the captive self-locking screws (13-mm socket)
attaching the lower part of the cone (captive nuts).
Hold the tail, cone by hand ; through doors 42-02 and 42-10, unscrew the captive self-locking
screws (13-mm socket) attaching the upper part of the cone.
D - Free the tail cone from its locating pins (1 at the top on brake chute container - 2 on upper sides) ;
then slide it out along the jet pipe, making sure the electrical connector is not caught ; guide it at
frame 41 passage.
NOTE : Should tail cone removal present difficulties, separate the jet pipe rear cowling and remove
the tail cone and fairing together.
4- INSTALLATION
A Ensure that the tail cone has been properly checked and cleaned.
B - For installation, proceed in reverse order of removal. Place the tail cone properly concentric to the
jet pipe then as soon as it is positioned on aircraft, correctly engage :
- the electrical wiring (hole in frame 41 ) of connector 105A
- the locating pins (one at top, two on sides).
C Fasten the tail cone with the four captive self-locking screws.
AA
08-79 Restricted 3-301
AVIONS MARCEL DASSAULT]L^>^y<
BREGUET AVIATION^J^P^^-o
MIRAGE F
^C^^-^^ Restricted MANUAL 03
5- FINAL STEPS
- Check for correct connection of the electrical connector and safetying of the tail cone attaching
screws (safety spring engaged in one of the screw base notches).
- Test the fire warning lights.
- Reinstall the access doors.
AA
08-79 Restricted 3-302
AVIONS MARCEL DASSAULT R^>~^Vs. MIRAGE F
BREGUET AVIATION ^fiP3^^"^ .. . ... . . .
Restricted MANUAL 03
1 - MATERIALS
- White spirit.
2- CHECK
Check for general condition of structure (no distortion or impact, condition of rivet rows).
- locating pins,
- attachment fittings (efficiency of safety spring on bolts),
- doors,
- flexible components (no cracks),
- teflon band,
- electrical connector,
- detectors and their supports,
- air scoops.
Especially examine the inner skin at the air scoops of tail pipe actuators (possible tears).
- Check the general condition of the structure (no distortion) as well as of riveting.
- Check for correct condition of :
- flexible partition (no cracks),
- teflon band (if replacement is necessary, see 03-3).
- drain.
3- MAINTENANCE
Clean the tail cone following the procedures and using the products recommended (see 03-0).
-
After cleaning, make sure that there is no remaining water or cleaning product trapped in the
-
gaps of the flexible partition. Make sure that the drain is not obstructed.
AA
0580 Restricted 3501
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
1 - MATERIALS
White spirit
2- INSPECTION
Check for general condition of structure (no distortion or indentation) as well as of rivet rows.
Especially examine the inner skin at the air scoops of the jet pipe actuator (possible tears).
AA
12-80 Restricted 3-501 M
AVIONS MARCEL DASSAULT// -^-"O |V\IKM\-7C l
BREGUET AVIATION^fi- _ _
Restricted MANUAL 03
1 - SCOPE
To remove the attaching pins (taper pin - sleeve) for inspection of the main attachment fittings.
2- EQUIPMENT REQUIRED
A Special tools
- Tool kit 5001 CSC.
B - Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench accessory kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench kit, 5 to 50 m.daN (40 to 350 ft.lb)
- Torque wrench accessory kit, 5 to 50 m.daN (40 to 350 ft.lb).
- Silicon carbide stone, grade Crystolon 39C60LV.
- Silicon carbide stone, grade Crystolon 39C150LV.
3- MATERIALS
4- PRELIMINARY STEPS
A Place the aircraft in the same configuration as for wing removal (see 03-1).
Proceed as follows : remove one pin at a time ; after checking the pin and the bore, reinstall
the pin. and then remove the second pin.
AC
09-84 Restricted 3-502
AVIONS MARCEL DASSAULT
BREGUET AVIATION^.
/L^^rU MIRAGE F
Restricted MANUAL 03
5- INSPECTION
NOTE : The Dalic process consists of an electrolytic deposit of a nickel/tin/lead alloy applied with
a pad. This protection is applied during the manufacturing stage of the bare fitting in com¬
pliance with a specific process sheet (application, degassing) and can under no circumstances
be reworked.
At the zone covered by the sleeve slot, the trimming must not exceed the following values :
- Depth : 0.4 mm (0.016 in).
- Width : 2.5 mm (0.100 in) on either side of the slot centerline.
- Trimming
Trimming must be performed with the utmost care.
- Surface treatment
- Treat the trimmed surface with Foscral solution diluted with 50 % water or reagent
thinner and applied with a pad, then thoroughly rinse with clean water applied with a sponge.
AC
09-84 Restricted I 3503
AVIONS MARCEL DASSAULT fl^^Tvl.
BREGUET AVIATION^c^F3^^^^
MIRAGE F
^£2^=--<Q^ Restricted MANUAL 03
CAUTION :
ALL NECESSARY PRECAUTIONS MUST BE TAKEN DURING THIS LAST OPERATION
SO AS TO PREVENT ANY RUNS FROM OUTSIDE THE BORE.
- Scratches and, if detected, perform the necessary trimming operations as described hereunder :
The scratches not exceeding 0.2 mm (0.008 in) in depth shall be individually trimmed as
indicated below.
- The scratches not exceeding 0.1 mm (0.004 in) in depth shall be :
- carefully deburred,
- compressed with a piano wire.
These scratches are not accounted for in the trimmed areas if their total accumulated
length does not exceed 100 mm (39.37 in). Beyond this value, the excess areas are to be accounted
for and must be added for determining the areas trimmed for fretting corrosion removal purposes.
- The scratches with a depth of between 0.1 and 0.2 mm (0.004 and 0.008 in) shall be trimmed
by blending out their sides. The resulting trimmed areas shall be accounted for regardless of their
length as indicated above.
NOTE : The degradation or transfer of the Dalic protection generally corresponds to the bore zones
subjected, to the greatest loads.
They cover approximately one quarter of the bore surface in total and are distributed over
two zones each comprised within an angle of approximately 45° constructed on the load
axis (see sketch below).
Perform the following operations depending on the condition of the Dalic protection remaining
in the bore :
- Remove the loose deposit (separated particles, blisters) by wiping with a slightly rough cloth
without applying undue pressure, then clean with MEK or grade F aliphatic naphtha.
CAUTION :
THIS VERY SOFT DEPOSIT IS EASILY REMOVED.
AA
09-84 Restricted | 3-503F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
- If 50 % of the bore area is still protected by a continuous coating of Dalic, with very slight
disappearance of the protection (less than 5 %) being tolerated within this same area, no corrective
action is to be performed.
- If the above requirement is not complied with or if the remaining coating of Dalic is spread
in the form or small patches, the protection is to be completely removed from the bore (plastic scraper).
In this case, determine the new insertion dimension of the pin (see 03-3) on completion of the checks.
- For contact corrosion (fretting). Perform a thorough inspection, particularly at the bore edge.
Any evidence of corrosion must be removed as described hereafter :
- Thoroughly clean with a lint-free cloth dampened with MEK.
- Sand the degraded zone with abrasive paper (grade 280 or 240).
- Once the corrosion or scratches appear to have been removed, polish the treated zone with
abrasive paper in successively finer grades (finish with grade 600).
- Thoroughly clean the polished surface with a lint-free cloth dampened with MEK.
- Using a magnifying glass (x 4 to 6), perform a thorough inspection under a grazing light to
make sure that any defect has been rectified.
Confirm the rectification of defects by performing a penetrant inspection with the use
of Ardrox 985 P3 as described below :
(1) Using grade F aliphatic naphtha or MEK applied with a soft brush, thoroughly clean the various
components of the main pins. Wipe dry with a clean lint-free cloth.
CAUTION :
TITANIUM PARTS SHALL, IN NO CASE, BE CLEANED WITH CHLORINATED SOLVENTS.
AA
09-84 Restricted I 3-503J
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^£-
ti^>-^r\i.
_^_
MIRAGE F
Restricted MANUAL 03
Check :
the Microf Ion-coating on the tapered portion for condition which can be considered as satis¬
-
factory if the coating has not disappeared or shows no signs of peeling ; blisters are permissible. If
otherwise, discard the pin,
- for defects such as scratches, marking or evidence of fretting (particularly at the slot and ends).
If defects are detected, they are to be trimmed (with stone for titanium - Crystolon grade 39C60LV
stone and Crystolon grade 39C150LV finishing stone, used dry) up to a maximum defect depth (mark¬
ing, scratch or corrosion) of 0.1 mm (0.004 in). In addition, the trimmed area must be no greater
than 10 % of the tapered bearing surface.
- the threads for condition ; spray the threads with Molykote 3402.
NOTE : When reinstalling the pin in the sleeve, make sure that a non-trimmed portion is aligned
with the sleeve slot.
A transfer of the wing fitting Dalic protection (which appears as a bright film) is generally detected
on the sleeve outside diameter.
This Dalic deposit is to be removed with, for instance, a plexiglas scraper. Do not damage the
sleeve Microflon coating during this operation.
Blackish traces may also be detected ; these are not to be removed (Teflon).
- The outside diameter of the sleeve for fretting corrosion or marking, notably in the zone located
opposite the wing fitting, extending the zone approximately 1 cm (0.39 in) on either side, and particu¬
larly at the wing-to-fuselage boundary zones. Any sleeve showing signs of fretting corrosion shall be
systematically discarded.
Fretting : This is distinguished by bare metal with the appearance of microcraters or high metal
spots.
- It is normal to detect marking (slight upset which corresponds to peening in this zone) at the
wing-to-fuselage boundary with the sleeve having a bright appearance at this location. The sleeve is
deemed as acceptable in this case.
The slight scratches caused by assembly or disassembly operations or any accidental handling
are acceptable and shall be trimmed with an India stone.
- The inside diameter for scratches, evidence of fretting and burrs. Any defects detected are to
be trimmed with a wet crocus cloth.
AA
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1 - SCOPE
To remove the attaching pins (taper pin - sleeve) for inspection of the fuselage-to-vertical
stabilizer main attachment fittings.
2 - EQUIPMENT REQUIRED
A - Special tools
-Tool kit 5001 CSC.
B - Standard tools
-Torque wrench kit 2 to 20 m.daN (1 5 to 1 50 ft.lb).
-Torque wrench accessory kit, 2 to 20 and 5 to 50 m.daN (15 to 150 and 40 to
350 ft.lb).
-32-mm socket.
3 - MATERIALS
4 - PRELIMINARY STEPS
A - Place the aircraft in the same configuration as for vertical stabilizer removal (see 03-4).
Using a depth gauge, measure the protrusion of each taper pin ; compare it with that
measured on assembly and recorded in the individual inspection logbook.
-Proceed as follows : remove one pin at a time ; after checking the pin and the bore, rein¬
stall the pin and then remove the second pin.
5 - INSPECTION
A - Preliminary steps
-Using aliphatic naphtha, grade F, carefully clean the various component parts of attach¬
ment fittings (bores and pins) and wipe them with a clean lintless rag.
CAUTION:
UNDER NO CIRCUMSTANCES SHOULD TITANIUM PARTS BE CLEANED WITH
CHLORINATED SOLVENTS (TAPER PIN).
AC
02-87 Restricted 3-504
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BREGUET AVIATION ^v_~ ^c?-»^. ...,...,. .,
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-Fretting corrosion.
-Scratches.
Trimming :
Trimming must be performed with the utmost care :
-in case of surface corrosion, it is to be removed with corundum abrasive paper,
-in case of deep corrosion, it is to be removed with a spherical carbide cutter,
-no scratches or sharp edges are tolerated,
-trimming shall be completed by surface polishing (degree of roughness similar to that of
the bore surface) and no tool mark is to remain.
Surface treatment :
Treat the trimmed surface with Foscral solution diluted with 50% water or reagent thinner
and applied with a pad, then thorougly rinse with clean water applied with a sponge.
CAUTION:
ALL NECESSARY PRECAUTIONS MUST BE TAKEN DURING THIS LAST OPERATION
SO AS TO PREVENT ANY RUNS FROM OUTSIDE THE BORE.
C - Pin inspection :
-Taper pin.
-Check:
-the Microflon coating on the tapered portion for condition which can be consid¬
ered as satisfactory if the coating has not disappeared or shows no signs of peeling ; blisters
are permissible. Otherwise, discard the pin,
-for defects such as scratches, marking or evidence of fretting (particularly at the
slot and ends). If defects are detected, they are to be trimmed with silicon carbide stones,
Crystolon gradé 36C60LV stone and Crystolon grade 39C150LV finishing stone, used dry,
-for distorsion (this inspection is to be performed on a surface plate),
-the threads for condition ; remove any traces of corrosion and spray the threads
with Molykote 3402.
CAUTION:
WHEN REINSTALLING THE PIN IN THE SLEEVE, MAKE SURE THAT A
NON-TRIMMED PORTION IS ALIGNED WITH THE SLEEVE SLOT.
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02-87 Restricted 3-505
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03
D - Sleeve inspection
-The slight scratches caused by assembly or disassembly operations are acceptable and
shall be trimmed with an INDIA stone.
-Check the inside diameter for evidence of fretting and burrs. Any defects detected are to
be trimmed with wet crocus cloth.
-Check :
-surface condition (no burrs or impact marks). Trim as required, witt an INDIA
stone, then clean,
-no distorsion : check flatness on a surface plate,
-condition of threads.
REINSTALLATION
AA
02-87 Restricted 3-505M
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1 - SCOPE
2 -CHECKS
During the checks, clean the engine compartment (painted or unpainted) with white spirit
using cloths and brushes.
A - Structure
Refer to "Aircraft skin and fitting check - General riveting inspection method" (see 03-0).
CAUTION:
THE TITANIUM PROTECTIVE PANELS ARE NEVER TO BE CLEANED WITH CHLORI¬
NATED SOLVENTS.
-Check engine compartment, inclusive of air intake ducts, for general condition in areas
which are not protected between frames 26, 36; 36, 38; 38, 41 .
-Condition of inner skin panels. Ensure that skin panels do not show evidence of
overheat (blisters, distortion, etc.) or cuts.
-Inspect rivet rows.
-Check doors and access panels for correct attachment.
- Check for traces of corrosion or scratches.
-Check for evidence of fuel of hydraulic fluid leaks.
-Check paint for correct general condition.
-Check fittings for condition and attachment (including engine handling removable
rail fittings).
-Check for efficiency of engine horizontal rod stowage spring clip.
-Check for safetying of keel rear fasteners.
B - Special checks
(1 ) Engine air intake duct seal
-Check for:
-condition (no distortion - crack etc.) and attachment,
-condition of non-return-valves (tappet) of ventilation ducts: correct operation (no
binding points) - no play at hinge points - condition of seals (bonding - no cuts...); replace,
as required.
CAUTION:
COMPONENTS LOCATED BETWEEN FRAMES 26 AND 36 ARE FASTENED BY BOLTS
SOME OF WHICH TO NUTS INTEGRAL WITH INNER SKIN SECTIONS OF INTEGRAL
FUEL TANKS. USE SPECIAL BOLTS (14 mm (0.547 in) HEAD DIAMETER -
LEFT-HAND THREAD).
AB
06-85 Restricted 3-506
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Restricted MANUAL 03
Check for general condition and attachment of the various heat protection items :
- frames 26 to 36 : the three Protecal panels and laminated strips (possible distortions, tears,
burns), titanium heatshield plates (for cracks).
- frames 38 to 41 : set of panels made of Vicotex material (possible distortions, blisters, burns or
cracks on stainless steel wafered plates covering Vicotex laminated material).
- Check :
the condition, connections, routing, attachments, and cleanness of the various systems
-
(pipes and equipment),
- the hydraulic system,
- the electrical system,
- the fuel and pressurization system
(especially check sealing of the pressurization pipes between the engine and tanks),
- the air conditioning system
(especially check the pipes connected to the engine),
- the fire detection system : make sure that protectors are in good condition.
- Check the flight control linkages for safetying and electrical bonding.
AA
05-84 Restricted 3-507
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
1 - SCOPE
2 - MATERIALS
-White spirit.
- Methylethylketone.
3 - SPARES
4 - PRELIMINARY STEPS
5 - PROCEDURE
-Proceed to a dye penetrant crack detection inspection in the areas indicated on the fig¬
ure (see Structural Repair Manual, 1-358).
NOTE: If a crack is detected, replace the door by a modified spare door or repair the door: re¬
placement of steel spare hinge (see Structural Repair Manual, 4-631 ).
6 - FINAL STEPS
-Wipe off any trace of developer.
-Clean with methylethylketone.
-Proceed to the renewal of
the anti-corrosion protection.
-Lightly lubricate the pins of
the hinge.
-Reinstall the door.
-Lock the pins.
AA
12-87 Restricted 3-507M
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BREGUET
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1 - EQUIPMENT REQUIRED
2- MATERIALS
3- PRELIMINARY STEPS
4- CHECK
A Cleaning
- Dry clean :
- structural boxes by vacuum-cleaning any foreign matter ;
- each attachment fitting, using a clean cloth or brush ;
- grease nipples.
B Maintenance
6- FINAL STEPS
AA
01-81 Restricted 3-508
AVIONS MARCEL DASSAULT
BREGUET AVIATION^,
//^>^rVl MIRAGE F
Restricted MANUAL 03
1- SCOPE
The wing and fin main attachments consist of a taper pin/expandable sleeve assembly for
connection between fuselage frame and element main fitting.
Pin insertion and consequently sleeve expansion should cause a stress in the bore of each
attachment part. This stress is the best compromise between a lower limit permitting to avoid «fretting/
corrosion» under load, and an upper limit selected to eliminate any risk of corrosion under stress and
any effective possibility of pin insertion (stress to be applied). For this, a taper pin insertion dimension
is determined. This dimension is measured from the point of contact between the various components
of the pin, taking the pin taper into account to obtain the tightening required.
2- EQUIPMENT REQUIRED
A Special tools
-Depth gauge (with a 0 to 20 mm (0.784 in) dimension capacity).
B Standard tools
- Sockets M24, M54, M60.
- Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft. lb).
- Torque wrench accessory kit, 2 to 20 m.daN (15 to 150 ftlb).
- Adapter 3/4 «1» (Facom K232 or equivalent).
3- MATERIALS
4- PRELIMINARY STEPS
A Taper pins
(1) Cleaning
CAUTION :
TITANIUM PARTS SHALL IN NO CASE BE CLEANED WITH CHLORINATED SOLVENTS
(TAPER PIN).
- Separate the components of each pin. Remove the safety pin, nut, washer and expandable sleeve.
- Remove any molykote burrs from the taper pin threads (on new pin) by lightly filing with a card.
- Carefully clean all the parts with aliphatic naphtha, grade F, and wipe them with a clean and
lint-free rag.
AB
0585 Restricted 3509
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(2) Check
Check the pin, sleeve, washer and nut for surface condition (absence of dents or burrs). Particu¬
larly check the superficial skins (pin and sleeve).
(a) Sleeves, cones, washers and nuts are matched at random, then each assembly is numbered (light
stamping followed by softening) in relation to the relevant bore, as follows :
(b) If necessary, the components can be matched again, provided the former numbers are struck or
rubbed out and a new one is written, taking the above marking into account.
(c) If a spare attachment pin is to be installed, it shall be numbered in accordance with the bore
receiving it.
Carefully clean the bores with white and lint-free rags soaked in methylethylketone (or other
solvent) but without excess to avoid streaming.
Check the bores for surface condition (absence of scratches or damage to metal).
AA
05-80 Restricted 3-510
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
WING
Position each assembly (pin, sleeve, washer, nut) in its related wing fitting bore.
-
On the nut, fit a socket wrench and on the pin head, place a socket (M54) fitted on
- a torque
wrench set to a 5 m.daN (40 ft.lb) torque.
nwssw&u
5m.daN(40ft.lb)
AA
05-85 Restricted 3-511
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
- Gradually tighten the nut until the taper pin can no longer be rotated when actuating the head
to the torque set.
- Remove the wrenches.
- Record the protrusion dimension B of the threaded section in relation to the nut.
- Remove the taper pin.
r -+ 0.5
C
°-2 mm i+ °-°°76 in*
mm(- 0.019 m)
This tolerance enables safety pin installation.
- Assemble each taper pin, taking care to position the washer properly in relation to the sleeve.
- Position the nut on the pin, screwing down until the washer is in contact
with the pin.
- Record protrusion dimension A of the pin head in relation to the sleeve.
xtf
FIN
AB
05-85 Restricted 3-512
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
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FUSELAGE
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Restricted MANUAL 03
- Compare the results and record the lower protrusion dimension. This is dimension B.
E Determination of final insertion (dimension C) of taper pin upon installation of vertical stabilizer
(see 03-4).
AB
0187 Restricted 3514
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^oP3
iL^^rXL MIRAGE F
Restricted MANUAL 03
1 - SCOPE
To check for possible traces of corrosion on the fuel tank panels forming the engine compartment
walls between frames 26 and 36.
2- MATERIALS
- White spirit
- Diestone S solvent or methylethylketone (MEK)
3- PRELIMINARY STEPS
(2) Remove the «Protecal» heat shields attached by screws between frames 26 and 36, proceeding in
the sequence given below.
Group the screws per categories and mark their location on the shields.
CAUTION :
(1) NEVER WALK ON PROTECAL SHIELDS.
(2) SCREWS WITH A SMALL DIAMETER HEAD (8 mm) HAVE A RIGHT-HAND THREAD.
SCREWS WITH A LARGE DIAMETER HEAD (14 mm) HAVE A LEFT-HAND THREAD.
Check for corrosion as removal proceeds. Traces of corrosion consist of patches of powdery oxyde
on the compartment shields or on the Protecal heat shields.
Should there by any, even superficial, continue heat shield removal as instructed below.
AA
12-82 Restricted 3-515
AVIONS MARCEL DASSAULT
BREGUET
ti^^-^sX
AVIATION^jL _ _
MIRAGE F
Restricted MANUAL 03
4- PROCEDURE
CAUTION
DUE TO ELEMENTS MADE OF TITANIUM ALLOY (PROTECAL SHIELDS), THE USE OF
CHLORINATED SOLVENTS IS PROHIBITED.
NOTE : Protect all recesses or interfaces close to the tank panels so as to avoid any infiltration of
the products used.
- Clean the tank panels first with cloths soaked in white spirit and then more carefully with clean
cloths soaked in Diestone S solvent or MEK and wrung out.
- Clean the heat shields with cloths soaked in Diestone S solvent or MEK.
- Carefully inspect the panels so as to detect any possible corrosion pitting in the skin around the
corrugations of the heat shields.
- Particularly inspect the periphery of the rivets attaching the panels to the structure.
Should there be any corrosion, remove it and treat the affected surface (see 03-3-6).
If there is no corrosion :
-protect the engine compartment walls with paint (see Structural Repair Manual),
- if the paint cannot be applied immediately, apply temporarily Ardrox 3140 (see application con¬
ditions in 03-3-6).
This treatment may be repeated pending an aircraft grounding period allowing protective paint
application.
If Ardrox has been used, reinstall the shields as soon as the product is no longer tacky.
When reinstalling the shields, take care of the screw location (see para. 3 (2)).
- Install the fire detector deflectors, making sure that there is a 2 mm (0.08 in) clearance between
deflectors and heat shield.
- Install the engine.
AA
02-84 Restricted 3-516
.AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
1 ~[
I J I > I I I
| C.27 |c.29|c.3l|
C.26 C.28C.30C.32 C.36
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^^_ ^-o Restricted MANUAL
1 - SCOPE
To check for cracks on frame 36 web, at the ventral fin front fasteners.
2 - EQUIPMENT REQUIRED
3 - MATERIALS
-White spirit.
4 -PRELIMINARY STEPS
5 - PROCEDURE
A - Preparation
B - Crack detection
- Press the probe flat against the frame web and slide it on ail the questionable area, pro¬
ceeding in the same way as on the standard.
-On the screen, any detected defect produces a signal comparable to that obtained previ¬
ously with the reference crack.
-Carefully mark the position of the defect with a soft pencil.
AA
01 -88 Restricted 3-521
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
NOTE : If the probe reveals a defect, it is advisable to check the probe calibration several times in
succession.
Repeat the test in the area where the defect has been detected, paying particular attention
to the correct seating of the probe (a defect in surface protection may have escaped visual
inspection).
- If a defect is confirmed, locate the crack by dye penetrant inspection (see Structural Repair
Manual).
CAUTION :
PASSING THE PROBE VERY CLOSE TO A RIVET RESULTS IN AN «EDGE EFFECT» ;
THE SCREEN THEN SHOWS A SIGNAL RESEMBLING THAT CAUSED BY A CRACK.
(a) If the crack ends at more than 20 mm (0.79 in) from the lower rivet row (zone 1), and ONLY
in that case, stop the crack by drilling a 5 mm (0.2 in) dia hole ; otherwise, leave it as it is.
(b) if the crack ends at less than 20 mm (0.79 in) from the flange or the rib (zone 2), stop it as des¬
cribed above ; then apply the recommended repair procedure which is a fourth line repair that may be
performed on the spot.
(c) To enable the development of the cracks to be followed, record their lengths and locations.
Record the presence or absence of a spotface at the rivet holes where a crack exists.
6 - FINAL STEPS
AA
09-86 Restricted 3-522
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^ _
ÏL^^zrX.
_
MIRAGE F
Restricted MANUAL 03
1 - SCOPE
- To make sure that the sleeve flange notch does not bear on its locking boss and, in such case, that
the boss is free from any incipient crack,
2 - EQUIPMENT REQUIRED
- Set of feeler gauges
- Lighting source
3 - MATERIALS
4 - PRELIMINARY STEPS
5 - PROCEDURE
- For each wing-to-fuselage main attachment pin (2+2), visually check proper positioning of the
sleeve in relation to the boss by making sure that the sleeve flange notch does not bear on its locking
boss (Use a set of feeler gauges if necessary).
Should bearing or insertion of the sleeve flange notch on/in the locking boss be detected, perform
the check(s) listed in the following tables according to the sleeve installation performed.
AA
09-86 Restricted 3-523
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Should the clearance be greater than 0.4 mm -Should both of these bosses show no crack,
(0.016 in), perform a crack detection penetrant reorientate the sleeve by applying the repair
inspection of the two other bosses. procedure (see Repair Manual).
- Should a crack be detected on either one of
these two bosses, apply, on the main attachment
concerned, the special installation of a sleeve/pin
assembly (see Repair Manual).
AA
09-86 Restricted 3-524
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
Fente fourrure
Bossagesd'immobilisation. Sleeve slot / Bossages
Locking bosses / d'immobilisation
Locking bosses
Bossagesd'immobilisation
Locking bosses
1 - SCOPE
To visually check for cracks on frame 36 web, at the ventral fin front fasteners.
2 - MATERIALS
-White spirit.
-White clean, lint-free cloths.
3 - PRELIMINARY STEPS
4 - PROCEDURE
-Visually inspect the zones (see figure 1 ) for traces of distortion, impact marks, missing
surface protection, cracks or corrosion spots.
-If a defect is detected, confirm its presence and dimensions by performing a crack detec¬
tion inspection using the Eddy current method (see 3-521 ).
5 - FINAL STEPS
AA
08-88 Restricted 3-555
AVIONS MARCEL DASSAULT f " " w /V\II\/"\V^£. I
BREGUET AVIATION ^&-~ jtf^o .,..,.,.,
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1 - EQUIPMENT REQUIRED
- Pneumatic drill
-Pneumatic riveting gun
-Flat-head rivet set.
2 - MATERIALS
-MEK
-Adhesive EC1675
3 - SPARES
4 - SCOPE
5 - PRELIMINARY STEPS
6 - PROCEDURE
-Cut a piece of Teflon strip to a width of 60 mm (2.36 in) and to the same length as the
section to be replaced.
-Chamfer one side of the strip over 10 mm (0.39 in) wide, reducing thickness to approx.
1 mm at the edge.
- Drill 2.4 mm diameter holes for the rivets (3.2 mm if the holes in the sheet are no longer
to their original diameter).
-Cut 100° countersinks in the Teflon strip.
-Apply a bonding coat on the Teflon strip and the surface to be covered (see Manual
03-0-806) and set it in place.
-Install the rivets, taking care not to distort the Teflon.
AA
06-87 Restricted 3-801
AVIONS MARCEL DASSAULT
BREGUET AVIATION^ _
L>^TU MIRAGE F
Restricted MANUAL 03
SECTION 4
TAIL UNIT
TABLE OF CONTENTS
Page
4-0 GENERAL
- Stabilators. 4-101
- Fin 4-104
- Rudder 4-108
4-8 REPAIR
LIST OF ILLUSTRATIONS
AA
10-83 Restricted 4-1
AVIONS MARCEL DASSAULT £. MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
GENERAL
- one vertical stabilizer constituted by a fin onto which the rudder is hinged.
AA
07-72 Restricted 4-001
AVIONS MARCEL DASSAULT
BREGUET AVIATION
iL=i>^rU
^ ^
MIRAGE F
Restricted MANUAL 03
STABILATOR
(Figure 1)
1- DESCRIPTION
The external bearing ball-bearing cage (13) is attached, through webs V1A - V1B and through rib
N1 by two bolts 14, washers and nuts and between cage and rib N1, by four bolts washers and nuts 15.
B Leading edge
It consists of :
- one folded sheet front rib NO, extending box structure rib NO
- one skin panel, chemically milled and roll-formed 16,
- 14 ribs NOB to N3B in two sections. A front folded sheet section, an angle or an attaching bent
section fitted with gang nuts or anchor nuts.
Leading edge is fastened on front spar Lg web by screws. It is riveted to spar flanges on front rib
NO and rib N4.
AA
07-72 Restricted 4-101
AVIONS MARCEL DASSAULT
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.........
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^£è^<^ Restricted MANUAL 03
C Trailing edge
D Fairing
It consists of :
- three folded sheet stiffeners
- one skin in two chemically-milled and welded sections 22
E Fittings (cross-sections C - D)
They comprise :
- two template fittings 23 for deflection template pick-up. They are riveted to rib NO and each
comprises : a bush 24, a washer 25, a pin 26 and a plug 27
- three hoist fittings 28, riveted, stopped by plug 29
- on front spar between ribs NOC-NOD - between ribs N2C-N2D
- on rib N1 between web V2 and rear spar Lg
2- ATTACHMENTS
Pivot 30 engages into inner bearing hinge ball-joint 9, and in ball-bearing 31 of outer bearing ;
attachment is achieved by spacer 32 and nut 33 screwed and immobilized on pivot by bolt 34.
AA
07-72 Restricted 4-102
AVIONS MARCEL DASSAULT]
BREGUET AVIATION.
MIRAGE F
COUPE G
CROSS SECTION G
1 - DESCRIPTION
Fin consists of :
- one main box 1 of light alloy integral structure extended by :
- one leading edge 2 of conventional structure type
- one fin top fairing 3
- one front fairing 41
- one rear fairing 42
Ribs : machined and folded sheet ribs form the box lattice structure :
rib ES'
'- '-K N4C, £îWeen
between maîn SP3r. L\PQand
rear spar ff
Lg AR and trailing LJLAR 1
r.f?ar edge J °f machined light
a
alloy7
The structure box components are joined by screws and Huck rivets
Two circular cut-outs 43 machined in the skin on R/H and L/H sides, receive the side aerials of the
radar detector (or dummy antennas, if the latter system is not fitted).
AC
0177
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AVIONS MARCEL DASSAULT
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B Leading edge
Located between. the fin root and front fairing 41, it consists of .twelve light alloy ribs NOC to
N2C comprising pick-up angles equipped with gang nuts and anchor nuts. Level with ribs NOC and N2C
it bears a joint plate fitted with gang nuts attaching cowlings 15-41.
- Two light alloy tubes 16, in two sections joined by a laminated sleeve, pass through rib flanged
holes.
- One roll-formed and machined skin panel forms the leading edge, screwed through the front
spar Lg AV web and riveted on flanges.
Located between leading edge cowling 14 and fin rib N6, it is a riveted assembly consisting of :
The assembly is screwed through spar web and riveted through front spar Lg flanges.
Located between front cowling 41 and upper leading edge 13, it consists of three ribs N3D to N3F
comprising pick-up angles on front spar Lg and a machined and roll-formed light alloy skin panel.
It is screwed to gang nuts integral with spar webs and through joint plates of ribs N3C and N4A.
AD
01-77 Restricted 4"105
AVIONS MARCEL DASSAULT «Q^L-rS ' «H^^V^C- I
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D - Front fairing 41
Located between fixed leading edge 12 and cowling 14, it houses the detection antenna
a dummy antenna if the latter system is not fitted).
of the nose radar (or
It comprises:
-two flanges (RH and LH) onto which antenna guide is welded.
It is screwed and riveted on the joint plates of ribs N2C-N3C
E - Rear fairing 42
Located on trailing edge between ribs N4C and N6, it houses the detection antenna of
the tail radar (or a dummy antenna if the latter system is not fitted).
It comprises:
-two flanges (RH and LH) onto which antenna guide is welded,
-a door D5-71 screwed on LH flange.
It is screwed and riveted on fin structure.
F - Fittings
They comprise:
-attachment fitting 22 bolted to rear rib NO and rear spar Lg,
-rudder deflection template attachment fittings 9 and 10:
-fitting 9 is integral with bellcrank mount 8,
-fitting 10 is bolted to the rear spar.
These fittings are fitted with a bush 23, a pin 24, a washer 25 and a plug 26 (section B).
-fin-to-brake chute fairing locating pin 27, screwed on rear spar Lg,
-bearings PI - PH - Pill (cross section C),
-shackles fastened, at as single point, on bearings PI and Pill, and at two points, on
bearing Pil, through skin panels and rear spar Lg flanges forming fork-fittings.
Attachment of shackles is identical: pin 28, castellated nut and tabwasher. A shim 29 is
inserted, on assembling, on either side of attachment; pins are fitted from fin L/H side,
-hoist fittings:
-upper hoist fitting 30 between false spar Lg 3 and rear spar Lg AR, under rib N6,
-lower hoist fitting 31 , between front spar Lg AV and false spar Lg 1 , toward root.
Each comprises a bush 32 and a plug 33, and is attached between skin panels by
Huck rivets (section D).
2 - ATTACHMENTS
AC
12-84 Restricted 4-106
AVIONS MARCEL DASSAULT
BREGUET AVIATION
i MIRAGE F
MANUAL 03
RUDDER
(Figure 3)
1- DESCRIPTION
A Box comprises :
- 1 front spar
Lg of 2D section in two parts
- false spar Lg 1 also of 3 section
1
-14 ribs N1 to N14
- 2 machined skin panels
Chemically milled skin panels 4 and 5 are riveted together at trailing edge.
2- ATTACHMENTS
AA
07-72 Restricted 4-108
AVIONS MARCEL DASSAULT lL~&r\L
BREGUET AVIATION ^^^=3_^CQ>
MIRAGE F
Restricted MANUAL 03
The yoke of center bearing 6, equipped with force-fitted bush 13 and sulfinuzed sleeve 14, engages
into the shackle fork fitting.
Assembled by taper pin 15 and split bushing 16, washer, and nut safetied with locking pin.
On each bearing, the shackle ball-jointed yoke engages into the bushed fork fitting integral with
the rudder front spar.
Assembled by pin 17 and nut safetied with locking pin.
The ball-jointed yoke of the drive rod engages into bushed fork fitting 7 of the rudder drive fitting.
Assembled by shouldered pin 18 equipped with a lubricator.
Pin 18 is held by a plug 19 which is locked by special retainer 20 fastened to the yoke by screw 21
and safetied nut.
One of the bushes is fitted with a teflon washer 22.
AA
09-80 Restricted 4-109
AVIONS MARCEL DASSAULTJL-**~*!r
BREGUET AVIATION. -r^> ^-
MIRAGE F
Restricted MANUAL 03
COUPE B
CROSS SECTION B
1 - EQUIPMENT REQUIRED
A - Special tools
-Tool kit 5001 CVC.
B - Standard tools
-Torque wrench case, 2 to 20* m.daN and 5 to 50 m.daN (15 to 150 ft.lb and 40 to
350 ft.lb).
-Torque wrench accessory case, 2 to 20 and 5 to 50 m.daN (15 to 150 and 40 to
350 ft.lb).
D - Spares
-1 lockpin 23310 AA 050060 L
-1 lockwasher 23351 AC 050 L.
-1 stabilator inner bearing seal.
2 - MATERIALS
3 - PRELIMINARY STEPS
Remove:
-doors 38.03 or 38.09 - E1 .35 LH or RH,
-closing curtain front track.
4 - REMOVAL
AC
12-84 Restricted 4-301
AVIONS MARCEL DASSAULT JL>-jir5L
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A Preliminary steps
WARNING :
NEVER USE A CHASER TO TAKE UP THE THREADS. .
(1) Check:
- on closing assembly (tracks-door-closing curtain)
for condition of various components and Teflon strips
- on stabilator
- Teflon on control trunnion for condition
- Inner (teflon coated ball-joint) and outer bearings for condition
(2) Maintenance
AA
05-78 Restricted 4-302
/L^-^nî
AVIONS MARCEL DASSAULT IVllIXAA'wL.
BREGUET AVIATION ^^^jg-Cs ,,,,.., 0
^£^^~<^/ Restricted MANUAL 03
(b) Grease
-Using AIR 4222 or AIR 4210 grease
-control trunnion and control rod bores,
-outer bearing bore as well as matching part of pivot.
-To ease fitment (sliding), apply a thin coat of petrolatum AIR 3565 (excluding any other
material) (teflon coated bore) on inner bearing ball-joint bore and on matching part of pivot
and of seal.
(1 ) Stabilator pivot
-Remove pivot centering thimble.
-Fit spacer (narrow base on bearing side) by engaging its notches correctly in pivot cor¬
responding slots.
-Screw stabilator attaching nut (wrench M31004) once fitted with bonding clamp. Prior
to this operation, clean and smear nut bearing with Brisai petrolatum.
-Tighten and untighten several times in order to position stabilator correctly. Finally
torque the nut from 10 to 15 m.daN (73 to 110 ft.lb).
-Install locking screw (8 mm A/F wrench) of nut fitted witlr its lockwasher. Fold down
the tab.
-Position bonding clamp, and tighten it (8 mm A/F wrench).
AB
12-84 Restricted 4-303
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 03
SECTION A
C.39I
PIVOT
D'ARTICULATION
HINGE PIVOT
6- FINAL STEPS
- Check safeties.
- Install front track, carefully engaging closing curtain in its slot.
- Grease stabilator outer bearing (see 04-2).
- Check for deflection and operation (see 04-2).
AB
12-74 Restricted 4-304M
AVIONS MARCEL DASSAULT f v\ j/ jk IYWIX/A'wC i
BREGUET AVIATION ^v_~ ^^=^^ . .«ami.ai n^
^ ^-^> Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A - Special tools
2 - PRELIMINARY STEPS
A - Aircraft configuration
(2) The hoisting device used shall allow slow and smooth horizontal and vertical displace¬
ments. If the device cannot provide sufficiently precise vertical traction on the fin during re¬
moval of the connecting pins, interpose a hand tackle.
(3) Pin the front and rear fasteners to the fin hoist fittings.
(4) Insert rag pads between hoist cables and fin to prevent any scratches, and set the front
and rear cables under equal and very light tension.
AD
01 -87 Restricted 4-305
AVIONS MARCEL DASSAULT //IWMl /V\H\/-\V_7t P
BREGUET AVIATION ^g^ ^&0> ........ ..
^-^ ^^> Restricted MANUAL 03
3 - UNCOUPLING OF CONNECTIONS
A - Functional connections
-From fin front face disconnect:
-electrical connectors 180A, 181 A, 182A, 184A,
-coaxial connectors 19R, 65R, 66R.
-On fuselage, between frames 32 and 33, disconnect:
-electrical connector 183A,
-coaxial connector 9R.
- On fuselage, between frames 36 and 39, disconnect:
-electrical connectors 337A, 338A, 339A, 340A, 185A, 186A
-Through door 31 -OOi, disconnect the four hydraulic pipes at location of "L" unions
(two 12 mm A/F wrenches).
-Through door 20.00, unsafety the turnbuckles on both rudder control cables and loosen
them. Rig up rudder cable holding devices M31017 in engine compatment, at location of
frame 35 (7 and 10 mm open-end wrenches).
-Through door D1 .48:
-unsafety and remove the pins attaching the cables to the rudder control bellcrank;
-extract these cables from the fin to prevent them from interfering on fin hoisting.
B - Mechanical connections
-Make sure that the hoisting assembly is properly positioned and that the front and rear
hoisting cables are slightly tensioned.
-Remove the three mechanical connections in the following order:
(1 ) Main fastener (frame 36)
Inside engine compartment
-For each attaching pin:
- remove the safety pin,
-loosen the pin attaching nut (32 mm socket + ratchet + extension instead of tor¬
que wrench),
-do not remove the taper pin and its sleeve if the front and rear fasteners are still in
place.
(2) Front fastener (frame 33)
-Unsafety and remove the attaching nut (17 mm ring wrench, 19 mm socket + ratchet);
-Fit the centering thimble on the pin threaded section so that it is protected during pin
removal.
-Remove the attaching pin (if required, drive it out with a drift).
-Remove the centering thimble.
(3) Rear fastener (frame 39)
-Unsafety and remove the attaching nut (17 mm ring wrench, 19 mm socket + ratchet).
-Fit the centering thimble on the pin threaded section so that it is protected during pin
removal.
- Remove the attaching pin and the centering thimble.
NOTE: Normally, the extraction does not require an excessive force. Adjust the lift on the fin
so as to reduce loading to a minimum.
(5) Should the taper pin be difficult to extract, use tool 50 AM 026 so as to simultaneously
apply a thrust and tractive force to the pin (see figure). For optimum effect, it is essential that
items 1 and 2 be simultaneously rotated by two operators.
AD
01 -87 Restricted 4-306
AVIONS MARCEL DASSAULT ti .AW--n /V\IKMv7C I
BREGUET AVIATION ^55- __
_ Restricted MANUAL 03
4- REMOVAL OF FIN
A Handling
- Hoist fin by pushing on end sections, taking care that the assembly moves in a parallel direction
to main fitting plane.
CAUTION :
WHEN FIN IS DISENGAGED BY 2 TO 3 cm (0.786 TO 1.179 in), CHECK THAT NO
CONNECTION IS LEFT AND THAT NOTHING IMPAIRS REMOVAL.
AB
09-77 Restricted 4-306M
AVIONS MARCEL DASSAULT j
BREGUET AVIATION.--^» MIRAGE F
Restricted MANUAL 03
Mastinox.,
Confection des
bouchons de mastinox
Execution of Mastinox
PREPARATION DES AXES CONIQUES Bouchon de mastinox
stoppers
PREPARATION OF TAPER PINS Mastinox stopper
COUPE A
SECT/ON A
Dilution de mastinox
Mastinox dilution
=3 z: rs o
o£°a>
COUPE B
SECTION B DECOLLAGE DE L'AXE
ç LIAISONS FONCTIONNELLES
CONIQUE
FUNCTIONAL CONNECTIONS LOOSENING OF
TAPER PIN
C.33 PREPARATION
DEPOSE DE L'AXE ET DES FERRURES D'ATTACHE
DE LA FOURRURE PREPARATION
C.32 REMOVAL OF PIN OF A TTACHMENT FITTINGS
AND SLEEVE
C.36a C.36b
C.36
1 - EQUIPMENT REQUIRED
A - Special tools
-Tool kit 5001 CSC.
B - Standard tools
-Tool kit for Arsaero couplings.
-Set of extra-thin wrenches.
-Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb).
-Torque wrench kit, 5 to 50 m.daN (40 to 350 ft.lb).
-Torque wrench accessory kit, 2 to 20 and 5 to 50 m.daN (15 to 150 and 40 to 350
ft.lb).
-32-mm socket (1/2" square drive)
C - Ground support equipment
-Fin hoisting assy EH D 12.
-Hoisting device of 200 daN (449.6 Ib.wgt) capacity.
D - Spares
-2 pins 23310 AA 020025 L
-2 pins 23310 AA 010012 L
2 - MATERIALS
-Grease Air 4222 or Air 4210.
-Grease Air 4205.
-Codex pharmaceutical-grade petrolatum.
-Mastinox C 627 B.
-Mastinox 6856H.
-Thinner 3924.
-Aliphatic naphtha, grade F.
3 - PRELIMINARY STEPS
NOTE: Installation of the main pins requires preliminary steps necessitating a product applica¬
tion and curing time of about 5 hours before installation. For the fin installation proce¬
dure, take these preliminary steps into account so that the overall installation time is
not affected.
A - Aircraft configuration
-Aircraft jacked up in approximately straight and level flight configuration - Engine re¬
moved.
-Access doors removed: 20.00, 31 .00 i, 35.00 i, 36.00 i, D1 .48,
- Fillets removed: 32.01 .1 , 32.1 1 .1 , 32.01 , 32.1 1 , 36.01 .2, 36.1 1 .1 .
-Cowling D0.00 removed.
B - Preparation of fuselage
-Check position of electrical cables.
-Depreserve frame 36 main fastener.
-Clean the bores and bearing surfaces of frame 36 (aliphatic naphtha, grade F) and check
them for surface condition.
- Depreserve the secondary fasteners.
-Clean (aliphatic naphtha, grade F) and check the fittings on secondary fasteners.
-Grease the secondary fasteners (Air 4210 ou 4222),
- Prepare the following dilution:
-1 volume of Mastinox 6856H,
-3 volumes of thinner 3924.
-Using a brush, apply this dilution to internal faces of frame 36.
C - Preparation of fin
-Check position of electrical cables and connectors.
-Depreserve the main and secondary fittings.
AD
01-88 Restricted 4-308
AVIONS MARCEL DASSAULT /L-P-TTU
BREGUET AVIATION^c^F3^^-.^
MIRAGE
,..,..... _
F
Restricted MANUAL 03
- Cleanthe bores and bearing surfaces on main fitting (aliphatic naphtha, grade F) then wipe them
with a cleanlint-free cloth.
- Check fitting bores and bearing surfaces for condition.
-Clean the secondary attachment fittings (aliphatic naphtha, grade F) then wipe them with a
clean lint-free cloth.
- Check them for condition, then apply grease (Air 4210 or 4222).
- Clean the rear centering pin integral with the fin and wipe it with a clean lint-free cloth.
- Apply a coat of Mastinox 6856H on it.
- Apply a coat of Mastinox dilution on the main fitting surfaces.
Preparation of pins
CAUTION :
UNDER NO CIRCUMSTANCES SHOULD THE TITANIUM PIN BE CLEANED WITH CHLO¬
RINATED SOLVENTS.
- carefully check each component ; particularly check for condition of surfaces and of teflon
micro-coating on sleeve inner surface and pin outer surface.
- in case of replacement, determine the insertion dimension (see 03-3-5),
- apply a light film of :
- petrolatum on the taper pin
- grease on the contact surfaces of washer and nut,
- assemble each taper pin (sleeve, pin and washer) making sure the components are positioned
according to their marking ;
- protect the taper pin :
- slightly tighten the nut to open the slot in the sleeve,
- blank off its ends with adhesive paper,
- apply Mastinox C 627B to the ends of the slot as follows :
- flange side along 10 mm (0.39 in)
- opposite side along 5 mm (0.196 in).
After four or five hours of curing, the Mastinox C 627B will form two plugs with
a certain elasticity ;
- remove the taper pin nut with washer ;
- slide the sleeve on the taper pin to suppress the gap of the slot and permit the sleeve
to enter the bores easily.
(take care not to destroy the plugs of Mastinox).
4- REPLACEMENT OF FIN
Fit the new fin with the following components, recovered from the removed fin :
- rudder electrically-operated selector valve (door D2.43)
- rudder releasable bellcrank (see 04-3-3) (door D2.43)
- rudder servo-control (see 04-3^3)
- flux valves (see manual 1 2-3-1 )
- AF antenna (see manual 14-6-1 ).
NOTE : Replacement fins are fitted with dummy AF antennas which should be left in place when
the aircraft does not incorporate modification No. 412.
AA
08-86 Restricted 4-309
AVIONS MARCEL DASSAULTj^p-^TU **» I KM W C I
BREGUET AVIATION ^^EL-^S^> _. . . ......... »,
Restricted MANUAL 03
5 - INSTALLATION OF FIN
Using the same hoisting devices as those used for removal, and using a similar procedure :
- offer the fin up above the fuselage,
- remove blanks from hydraulic pipes and check pipes for cleanness, on fuselage and fin,
- carefully bring the fin fittings in front of the fuselage ones,
- on fuselage, bring the front and rear ball joints in correct position so as not to catch on assembly,
- lower the fin (make sure nothing catches) in order to engage the fin main fitting by a few
centimeters into the fuselage fitting,
- check their relative position is correct and then slowly introduce the fin main spar until bores
are aligned,
- make sure that the centering pin integral with the fin is correctly positioned in its fitting,
- make sure that the ball joints are properly centered in relation to the fin secondary fittings.
-Offering the dummy pin (M31014) through the engine compartment from front to rear, pin
one of the main fastener bores.
- Align the second bore and, using a brush, coat it with the Mastinox dilution (fin frame 36).
- Using a spatula, fill the sleeve slots with non-diluted Mastinox 6856H.
- Position the pin-sleeve assembly corresponding to the second bore, with threaded end of the pin
towards the front, with flange bearing on the fitting and with sleeve slot at right angle to the fin plane,
outwards.
- Remove the dummy pin from the first bore. Using a brush, coat this bore with the Mastinox
dilution (fin frame 36).
- Position the other marked pin-sleeve assembly, proceeding as with the first pin.
- Clean away the excess Mastinox.
- Position and hand-tighten the nut on each taper pin until the washer abuts on the fitting.
CAUTION :
PUSH THE SLEEVE FULLY HOME SO THAT THE FLANGE CORRECTLY BEARS ON THE
FRAME ; IT SHOULD BE IMPOSSIBLE TO INSERT A 4/100 SHIM BETWEEN THE SLEEVE
FLANGE AND FRAME 36.
-Slightly grease the rear secondary fastener pin and fit it with a centering thimble (SMS 218)
(from front to rear), then install it.
- Using a drift, position the pin.
- Remove the centering thimble and put the washer and nut in place.
- Tighten the nut to a torque of 3 to 4 m.daN (22 to 29 ft.lb) (17-mm ring wrench, 19-mm socket).
- Pin.
- Install the front secondary fastener pin, proceeding as for the rear one.
NOTE : For aircraft not having undergone modifications (pins out of alignment, secondary fasteners -
seeaircraft logbook) proceed as follows :
AA
1087 Restricted 4-309M
AVIONS MARCEL DASSAULT/7 .^-"rVl MIRAGE F
BREGUET AVIATION ^5_ . . ....,.,..,>
Restricted MANUAL 03
- Set the torque wrench to a torque of 28 m.daN (206 ft.lb) maximum (tightening value not to
be exceeded).
Tighten the nut of one of the pins until protruding dimension C + 1 mm (0.039 in) is obtained.
-
By successive approaches, tighten the nut on the other pin until protruding dimension C is
-
obtained.
Continue tightening so that the safety hole is aligned with the following notch in the nut, taking
care to remain within tolerance limits of dimension C "_ Q . mm (_ fl 0157 in).
- Position the safety pin.
- Complete tightening of the first pin in the same way as for the other pin, taking care to remain
within tolerance limits of dimension C _ n . mm (_ 0 nie7 in).
Position the safety pin.
-
- Record the insertion dimensions actually obtained and the tightening torques for each pin in
the aircraft individual logbook.
If the required insertion dimension cannot be obtained within the given torque :
- remove the nut and washer and clean them,
- grease again the contact surfaces, then tighten again to the maximum admissible torque until
obtaining the required insertion dimension,
- if the resulting insertion is not satisfactory, remove the pin-sleeve assembly and check it.
When replacing a component in the connection, repeat the operations for predetermining the
insertion dimension.
AB
0886 Restricted 4310
AVIONS MARCEL DASSAULT ïL^^trSL
BREGUET AVIATION .<^£p='^«<«b
MIRAGE F
^S^^*5^^ Restricted MANUAL 03
- On fuselage, connect :
- electrical connectors 183A, 185A and 186A,
- coaxial connector 9 R.
FINAL STEPS
NOTE : Before installing cowling D0.00, make sure that the two sockets are present on front rib 0.
Should these sockets be lost, bond new ones on with Araldite AV 138 (flange upwards).
AD
05-85 Restricted 4-31 0M
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A - Special tools
-flight controls tool kit 5001 CVB
-flight controls tool kit 5001 CVC
B - Standard tools
-set of extra-thin wrenches
-torque wrench case, 0 to 3 m.daN (0 to 20 ft.lb)
-torque wrench case, 2 to 20 m.daN (1 5 to 1 50 ft.iu;
lb)
-torque wrench accessory case, 0 to 3 m.daN (0 to 20l ft.lb)
-torque wrench accessory case, 2 to 20 and 5 to 50 m.daN (15 to 150 and 40 to
350 ft.lb).
D - Spares
-1 lockwasher "23351 AC 060 L
-8 nut locks for shackle attaching pins
-2 lockpins 2331 0 AA 020025 L.
2 - MATERIALS
3 - PRELIMINARY STEPS
4 - REMOVAL
C - Remove attaching pins from fin rear spar shackles (wrench M31047)
AB
07-84 Restricted 4-311
AVIONS MARCEL DASSAULT// -A>-"--tt /Vil KAvL F
BREGUET AVIATION^jî. __^
^^ Restricted MANUAL 03
5- REPLACEMENT OF RUDDER
A - The shackles are part of the fin : when replacing a rudder, the shackles from the removed rudder
areto be reinstalled on the spare rudder.
B Removal of shackles
C Installation of shackles
(1 ) Inspection and maintenance of parts prior to assembly
- Carefully wipe the various assembly parts.
- Check surface condition of parts.
CAUTION :
CT5ÏÏFÎECTLY POSITION THE PIN HEAD (FLAT OF HEXAGONAL HEAD BEARING ON
ROTATION STOPPING BOSS).
- Install the washer, screw and tighten the nut (19 mm ring wrench). Torque to 3.5 m.daN
(25.81 ft.lb). Fit the safety pin.
(3) Installation of center shackle (see 03-1)
(4) Installation of hinge access fairings
6- INSTALLATION OF RUDDER
- Attach the rudder to the fin.
I - Interpose Mastinox 6856H on the side faces of the shackles and on their attachment pins.
CAUTION :
Rn5"ARE OF DIFFERENT LENGTHS. REINSTALL THEM IN THEIR ORIGINAL LOCATION
(SEE PARAGRAPH C).
- Insert the shackle attachment pins taking care to correctly position a special retainer under head
and nut.
NOTE : The pin insertion direction is of no importance ; however, nut tightening will be facilitated
if the center bearing pin head is on the RH side.
- Tighten the nuts of the attachment pins while holding the pin head (wrenches M31047) (tighten¬
ing torque : 3.5 m.daN - 25.81 ft.lb).
- Safety the pin heads and nuts.
AB
07-r84 Restricted 4-312
AVIONS MARCEL DASSAULT
BREGUET
fLJ>^Vi
AVIATIONx^^^^^O
MIRAGE F
^-****^^ Restricted MANUAL 03
7- FINAL STEPS
- Manually check free deflection of the rudder between its structural stops.
- Connect the rudder control rod :
- slightly grease the hinge components,
- fit the pin with its head upward and correctly directed (hexagonal section flats mating with
rotation-stopping boss),
tighten the pin plug (35 mm AF) to a torque of 3 to 6 m.daN (22.125 to 44.250 ft.lb) ;
- install the special retainer and safety the attaching nut (10 mm A/F)
- Connect the bonding braid.
- Grease the rudder hinge points fitted with a lubricator (see 04-3).
- Install fairing D 3.56 of the rudder control rod.
- Check for correct rudder deflection and operation (see 04-3).
AA
07-84 Restricted 4313
AVIONS MARCEL DASSAULT /L=^"~irU MIRAGE F
BREGUET AVIATION^^F0^^^ .........
,
Restricted MANUAL 03
1 - SCOPE
2- EQUIPMENT REQUIRED
-India stone
- Smooth file
- Silicon carbide stone, grade Crystolon 39C60LV 1 .
- Silicon carbide stone, grade Crystolon 39C1 50LVJ
- Scraper Sicametal (Widia) P/N 564 with carbide inserts TH10 Widia
- Rotary carbide cutters HF103Z3 Lu kas
3- MATERIALS
4- PRELIMINARY STEPS
Disassembly of hinges
Separate the various components of the hinge joints. Bushes and spherical bearings tight-fitted
onto fittings or shackles shall not be removed.
Under normal conditions, the bearing inner rings of the outboard hinge brackets shall not be
removed. Should removal be necessary for inspection purposes (binding point, apparent scratches), duly
note the assembly direction.
Cleaning
Thoroughly clean all the hinge components, then dry them. For cleaning of titanium parts, comply
with the special instructions.
CAUTION :
UNDER NO CIRCUMSTANCES SHOULD TITANIUM PARTS BE CLEANED WITH
CHLORINATED SOLVENTS (PER- AND TRICHLOROETHANE...). USE WHITE SPIRIT.
AA
05-85 Restricted 4-501
AVIONS MARCEL DASSAULT iUs^TlX MIRAGE F
BREGUET AVIATION^jaF3^-^6^
_ Restricted MANUAL 03
5- PROCEDURE
(a) Bushes of fittings (on rudder) - spherical bearing (on shackle) pin
Check for :
-tight insertion and correct contact of flange on fitting ;
-surface condition of side faces : if necessary, smooth off any impact marks or scratches by
lightly polishing with India stone ;
- corrosion : remove if any ;
sharp edges ;
-
surface condition of bores and bearing inner ring (scratches, impact marks . . .), no sharp edges :
-
if necessary, blend by lightly polishing with a stone, then with crocus cloth ;
- rotation and nutation of the spherical bearing : no binding point ; the rotation torque shall not
be less than 0.100 m.daN (0.73 ft.lb) ;
- condition of pin threads (traces of corrosion : remove if any) ;
- no play between pin and bushes.
Check for :
- surface condition of side faces,
- surface condition of bores (scratches, impact marks . . .), no sharp edges.
Titanium is very sensitive to notch effect. It is therefore essential to eliminate this prejudicial
effect. Small impact marks or scratches shall be reduced by carefully polishing the surface with a
smooth file or silicon carbide stone, gradé Crystolon 39C60LV (used dry) ; complete this operation by
finishing with silicon carbide stone, grade Crystolon 39C150LV (used dry). A rotary carbide cutter and
carbide scraper can also be used instead of the above-mentioned tools.
CAUTION :
IT IS STRICTLY FORBIDDEN TO TOUCH UP TITANIUM PARTS BY USING ALUMINA-
BASED «INDIA» STONE, OR BY SANDING OR GRINDING.
Check for :
- surface condition of bores (scratches, impact marks . . .), no sharp edges, especially on sleeve
slot lips ; if necessary, blend by lightly polishing with India stone, then with crocus cloth ;
- corrosion : remove if any ;
? condition of threads on pin and nut.
AB
05-85 Restricted 4502
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^ST
jL^-^-Q. MIRAGE F
Restricted MANUAL 03
Carry out the check defined in paragraph C (1) (a). In addition, check the condition of teflon
washer 22 cemented onto one of the bushes.
6- FINAL STEPS
AC
09-81 Restricted 4-503
AVIONS MARCEL DASSAULT /L-*>~JrSl MIRAGE F
BREGUET AVIATION^o^L^<0> MAMIIAI rV3
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Special tools
B - Standard tools
2 - MATERIALS
-Trichloroethane or Diestone S
-Ardrox 396.1
-Ardrox 31.40
3 - PROCEDURE
Examine the ball joint to detect any possible separation of the Airflon coating and any possible
oxidation on the periphery of the ball-joint outer ring. In case of separation of the Airflon coating,
replace the ball joint (see 034).
In case of oxidation on the periphery of the ball-joint outer ring, remove it using 600-grit emery
cloth while perfectly protecting the ball joint so as to prevent ingress of dust in the Airflon.
Examine the ball-joint housing to detect any possible oxidation and scratches.
In case of scratches, smooth out the edges with emery cloth without attempting to remove the
scratch recesses.
Measure the ball-joint housing : the diameter not to be exceeded is 130.06 mm (5.142 in). Beyond
this value, the stabilators will be sent for repair.
NOTE : The possible rotation of the ball-joint outer ring in its housing does not require any special
action.
AA
09-86 Restricted 4505
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MIRAGE F
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B Stabilator bearing
When applying the products, fully insert the spraying adapter inside the pivot, then pull it out
while spraying.
Only one pass is required for each product.
- Thoroughly clean the bush under the hinge pivot ball joint, then check it for condition.
If the ball joint has turned, there will be noticeable circumferential scratches. The scratch depth
must not exceed 0.07 mm (0.0028 in).
Smooth out the scratch sharp edges without attempting to completely remove the scratches.
AA
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MIRAGE F
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
- Special tools
- Generator Fokker Bondtester, model 70
- Generator Sonic MK1 or Krautkramer USL32 or 42
- Feelers :
Fokker Bondtester
- Standards :
Set No. 2 of kit 95 MS 061 including the sets of standards for ultrasonic checking.
2- MATERIALS
3- PRELIMINARY STEPS
WARNING :
COMPLY WITH THE SAFETY MEASURES REQUIRED WHEN WORKING ON FLIGHT
CONTROLS (SEE 01-0).
- Carefully clean the upper and lower surface skin panels of the stabilator trailing edge.
4- PROCEDURE
A Thorough inspection of lower and upper surface skin panels on trailing edge.
Check for :
IMPORTANT NOTE : The procedures for checking upper surface and lower surface skin panels
are strictly identical ; for that reason, the procedure described applies to
both.
- Using soft pencil for example, mark the following on the upper and lower surface skin panels
a
of the trailing edge : limits of the various metal/metal areas (edgings...) to be checked, location of all
rivets, as well as the three honeycomb internal cutouts (see figures 1 and 2).
(a) Carefully spread coupling fluid over the metal/metal areas (edgings) to be checked, all round
the trailing edge structural box.
NOTE : The limits of these areas have been marked as requested above.
(b) Start up the instrument. Adjust as required to obtain a clear image precisely centered within
the scope.
(c) Select a feeler (usually 3814), connect it to the instrument then refine the setting.
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Restricted MANUAL 03
(e) Refine calibration on a trailing edge area to be checked (select an area where bonding is perfect) :
the indications read on scales «A» and «B» must be close to those illustrated below.
NOTE : There may be slight differences between the setting values of the instrument (due to the
coat of paint, for instance). This may be remedied by refining the settings as instructed
in the manufacturer's handbook.
(f) Check the previously marked metal/metal areas, all round the trailing edge structural box (see
figures 1 and 2). This check is to be done section by section, between each rivet (whose location has
been previously marked too). If possible, between two readings, the feeler is to be displaced by a
distance lower than its diameter.
NOTE : The metal/metal bonding check cannot be performed on a band equal to half the feeler
diameter all along the structural box edging.
- On the screens (scales «A» and «B»), any bonding defect shows up as follows :
AA
10-83 Restricted 4-509
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Restricted MANUAL 03
NOTE : - Slight variations between the scope and the pointer are not necessarily the sign of a defect.
If in doubt, repeat the check several times at the questionable area.
- When a defect is found or seems to be found, locate it precisely by marking its limits on the
trailing edge, then repeat the check several times so as to confirm the presence of the
defect (unsticking).
(g) Once the check is completed, wipe the surface dry of coupling fluid using a dry, clean and lintless
rag. If required, do not suppress the defect marking(s) .
(2) Checking of metal/honeycomb bonding with Sonic MK1 or Krautkramer USL32 or 42.
(a) Mark on the skin the whole metal/honeycomb area so as to perform a thorough check (parallel
lines separated by a distance slightly lower than the feeler diameter).
- operating frequency : MHz (suitable for skin thicknesses lower than 3 mm),
1
- sweep rate (distance calibration scale as a function of the skin and honeycomb thickness) :
potentiometer between 1 0 and 20 mm,
- amplification set to 90% power,
- threshold or reject set to 0,
- as far as Sonic MK1 is involved, «damping» set to 0.
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Restricted MANUAL 03
- Have the scope display shift to the left, so that zone A disappears completely (on the
screen, only the beginning of zone B is visible).
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- Adjust the threshold value («REJECT» button) so that all echoes disappear (do not exceed
the required threshold).
- Apply the feeler onto the standard area where bonding is correct. A great number of echoes
appear on the screen.
- Adjust the amplitude so that the height of the echoes is at least equal to that of the screen.
- Adjust the display by compressing the echoes so that the screen shows a maximum number
of echoes. There must be no blank.
- Apply the feeler again onto the defective area of the standard.
- Adjust the threshold value («REJECT» button) so as to eliminate any echo possibly gene¬
rated subsequent to selection of an excessive amplification (echo amplitude setting) during the previous
operation.
There must be absolutely no echo on the screen. The instrument setting must not be modified.
AA
10-83 Restricted 4-511
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Restricted MANUAL 03
NOTE : If some echoes appear on the screen, sweep them by actuating «DELAY» or «RETARD»
button so that the echo display shifts to the left.
(f) Check all the skin metal/honeycomb surface by displacing the feeler carefully as per the marks
(parallel lines) made previously.
The appearance of a flat oscillogram may be due, either to a thorough unsticking, or to a thick
but non-reducible film of glue. This may be differentiated by using :
NOTE : - Since the thickness of the upper and lower surface skin sheet goes increasing from trailing
edge to rear spar (see figure 1 for detail of upper and lower surface skin thicknesses), it mly
be necessary to readjust the echo amplitude.
- During the check, use the metal/metal area markings (edgings) as limits.
- When a defect is found or seems to be found, locate it precisely by marking its limits on the
skin, then repeat the check several times so as to confirm the defect.
- The check may turn to be very delicate at the trailing edge, within the area where honey¬
comb thickness becomes minimum. Presence of unsticking then may be confirmed by lightly
tapping on the questionable area with a special durai tool the size of a pencil with round
and polished tips. The sound produced when tapping a stuck area and an unstuck area is
quite different and can be interpreted as follows :
(g) Once the check is completed, wipe the surface dry of coupling fluid with a dry, clean and lintless
rag. If required, do not suppress the defect marking(s).
(3) X-ray checking for traces of fluid in honeycomb material or defects in vertical glue joints (junction
of four honeycomb sections, for instance).
C Final steps
- If required, restore to initial condition as described in Repair Manual ; for any defect not dealt
with in this Manual, seek the manufacturer's advice.
-Carefully clean the upper and lower surface skin panels of the trailing edge structural box
(suppression of the various markings in particular).
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MANUAL 03
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f^i^-^rll
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Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
- Mastinox 6856 H
- Thinner Celomer 3924
- Loctite 675.
3- PRELIMINARY STEPS
- Remove the stabilator (see 03-4 : REMOVAL - INSTALLATION OF HORIZONTAL
STABILATOR).
A Removal
Remove the six attachment screws from the backplate holding the sealing ring.
-
Remove the backplate and the sealing ring.
-
- Remove the ball joint circlip.
- Remove the ball joint :
- position the extractor (M31 105) against the edge of the ball joint cage, level with the three
notches in NO rib ;
- extract the ball joint.
B Installation
CAUTION :
DO NOT OIL QR GREASE THE BALL JOINT.
5- FINAL STEPS
- Install the stabilator (see 03-4-3).
- Install door E 1-35.
AB
05-80 Restricted 4-801
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iLJ>^r^L MIRAGE F
Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A Standard tools
B Spares
1 bearing KN 45 F E SP5
2- MATERIALS
3- PRELIMINARY STEPS
4- OUTER BEARING
A Removal
Remove
- the four 10-mm dia. attachment screws ; recover the washers from under the nuts and
the stops from under the heads.
- Remove the two 15-mm dia. screws ; recover the washers.
- Remove the bearing through the pivot hole.
B Installation
- Before installation, check bearing swiveling, for comparison purposes following installation.
- Check the grease nipple for condition.
- Offer the bearing up in its housing.
- Position the four 10-mm dia. screws, with their stops under their heads.
- Position the washers and screw the nuts.
- Position the two 1 5-mm dia. screws, their washers and their nuts.
- Gradually tighten the nuts for a correct approach and contact of the bearing clamp with its
support.
- Tighten the 10-mm dia. screw nuts to a torque of 1.7 m.daN (12.537 ft.lb).
- Tighten the 1 5-mm dia. screw nuts to a torque of 6.3 m.daN(46.462 ft.lb).
- Check the bearing for proper swiveling.
5- FINAL STEPS
AA
03-87 Restricted 4-803
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BREGUET AVIATION .«^iFL^S?^
MIRAGE F
^^Ss-^5^ Restricted MANUAL 03
SECTION 5
TABLE OF CONTENTS
Page
5-3 REMOVAL-INSTALLATION
5-8 REPAIRS
LIST OF ILLUSTRATIONS
AE
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EQUIPMENT BAY DOOR
(Figure 1)
1 - DESCRIPTION
Externally, the box includes an opening between frames 13 and 15 for fitting the radio compass
antenna, and a hole between frames 15 and 17 at the location of the formation light. Laterally, it
receives two air vent scoops 1 and snap fastener 2.
Laminated plastic cowling 28 covers the opening used for installing the radio compass antenna ; it
is attached with fou rty -three screws 5 fitted on anchor nuts.
The box is constituted by arches 3, stiffeners 4, one front and rear cross beams 5 along edging of
cowling 28, one external skin machined as a single panel, and one internal skin, in four panels.
The top of the front arch is fitted with locking ball joint 1 1 of strut 12 holding the door open. At
rest, this strut bears on ball joint 26 and clip 13.
2- LOCKING
A Locking mechanism
This assembly includes one lock and one linkage actuating three lockbolts 15. Lockbolt end fitting
is adjustable and locked with pin after locking adjustment.
Snap fastener 2 is released by pushing plate 16. Linkage drives the three lockbolts which disengage
from ramps 17, on LH console, and from front lockbolt catch 10.
B Pre-engagement mechanism
(a) Description
It includes one box 18 in which one piston 19 is installed. Piston is fitted with one adjustable stop
returned by spring 20.
AF
01-77 Restricted 5-101
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BREGUET AVIATION^^c^V^îf^O
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(b) Operation
(1) On door opening, due to action of spring 21, linkage returns forward until bellcrank 22 comes
into contact with pre-engagement mechanism piston 19. Then, lateral lockbolts protrude by 8 mm
(approx.) from guides 23 integral with door.
(2) On door closing, both lateral lockbolts retract, when coming into contact with ramps 17, and
compress piston spring 20.
Piston pushes linkage back and ensures pre-engagement of both lateral lockbolts.
(3) Closing of lock toggle fastener 2 pushes the three lockbolts back and ensures their engagement.
3- ATTACHMENTS
A Door is installed on fuselage by engaging the three goose neck fittings 6 on shouldered pins 24
attached by washer and safetied nuts on bearings integral with R/H console. Central bearing is installed
without clearance. After opening, a rearward motion disengages goose necks from hinge pins.
B In the open position, door is held by strut 12, the ball-jointed end-fittings of which are engaged :
- on ball-joint 1 1 , integral with door at frame 13
- on ball-joint 25, located in the bay, at frame 13 upper section along the aircraft centerline.
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MIRAGE F
MANUAL 03 -A COUPE B
CROSS-SECTION B
C.15 c.14
(Figure 2)
1 - GENERAL
Each air intake is equipped with a shock cone called «MICE» the longitudinal position of which
controls air inlet at various flight envelopes.
L/H and R/H shock cones are identical.
2- DESCRIPTION
A Each shock cone consists of a box type body comprising the following :
frames numbered 0 to 6.
- Seven
Frames 1 - 2 - 4 are fitted with spacer bolts 1 tightened by nuts 2, and with rollers 3 completed
with «Falroid» packing held by safetied nuts fitted with slides 4 (section J).
Frames 2 to 6 consist of three elements (center : 5, lateral : 6).
- One front stiffener R AV.
- Two longitudinal webs 7 from frame 1 to 6.
- A light alloy machined skin panel 8.
- A front bottom plate 9.
- A front blanking plate 10.
- Two front spring loaded covers 1 1 .
- Two rear spring loaded covers 12.
On front side, skin panel 8 and front bottom plate 9 are joining onto ledge 13.
The latter constitutes the shock cone tip.
B Contact between shock cone and vertical well of air intake is ensured :
(2) By front and rear spring loaded covers 1 1 and 12 comprising the following (section D)
-an external plate 19 perforated at the location of frame attaching pins 20, and an internal
plate 21 pressing against teflon section 22.
Internal plates feature welded flanges accommodating preload springs, slides and bink rod.
(3) Access to actuating screw gimbal joint is made possible through a door.
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Restricted MANUAL 03
Displacement of spring loaded covers causes the front section of blanking plate 10 to be driven
through link rods 18.
(4) Riveted teflon blocks 30 cemented at the location of contact surfaces facilitate sliding between the
various components.
3- ATTACHMENT
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DEMI-SECTION B DEMI-SECTION C
HALF-SECTION B HALF-SECTION C SECTION
13^feiU1 F
VENTRAL FINS
(Figure 3)
1 - GENERAL
The rear lower section of the fuselage is fitted with two ventral fins, symmetrically located in
relation to aircraft centerline between frames 35 and 40 and stringers 17 and 19, slanted by 20° ± 1'30".
The ventral fin-to-fuselage attachments are made through two taper pins at frames 36 and 39a.
The ventral fins are used to improve heading stability when aircraft angle of attack is high.
2- DESCRIPTION
AA
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COUPE A
SECTION A
Cadres
Frames 35
N.2
Cadres
Frames 35
SECTION A
N
L
ENSEMBLE DES REVETEMENTS
SKIN PANEL ASSEMBL Y
COUPE B
SECTION B
3- ATTACHMENTS
A Fuselage side
(1) The front attachment is formed by mounting stub 11 that is embedded into frame 36, and by
doubler 18 bolted to the flange of frame 36 and to the aircraft skin.
The upper part of the stub is fitted into a blind hole drilled through the flange of frame 36. A
vent hole is provided in the bottom of this hole to facilitate insertion of the stub. The lower part of
the stub is tapered for attachment to the ventral fin.
Flange 13 bolted to frame 36 was made redundant following modification of the attachment
fitting (modif. 514).
(2) The rear attachment is formed by a pin 26 inserted through ball joints mounted on frame 39a.
The upper ball joint is held by plate 25 and the lower bearing by flange 27 secured to the skin
by eight screws.
Pin 26 is held to the fuselage by safetied bolt 24 ; the lower end of the pin is tapered for attach¬
ment to the ventral fin.
(1 ) Front attachment
The ventral fin is provided with a fitting 14 that receives mounting stub 11 in its tapered bore.
The mounting stub is held to the ventral fin by nut 15 which screws onto the threaded end of the
stub. The nut is locked by angle 16 that is secured to the fitting by screw 17.
AB MOD 514
04-81 Restricted 5-1 08M
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MIRAGE F
Restricted MANUAL 03
WING FILLET
(Figure 4)
1 - DESCRIPTION
Zone 3 of the center fillet edging, in contact with the wing, is coated with Celogliss paint.
2- ATTACHMENTS
The fillet components are attached to the fuselage by screws 4 in anchor nuts. The corresponding
edge is directly screwed onto the fuselage skins.
- In the droop slat zone, a conical rib 5 stops the fixed structure box of the front fillet. The latter
is attached through ribs 6, integral with the fuselage, and on wing side, through the conical rib flanges.
- For the zone in contact with the wing, the fillet components are attached to the upper surface
through ribs 6 and stiffener 7, integral with the fuselage.
- In the wing flap zone, the rear fillet is attached through ribs 6, integral with the fuselage.
3- SEALING
See 03-0.
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MANUAL 03
COUPE B
CROSS SECTION B
1 - DESCRIPTION
Each fillet component is fitted, at its front section, with a welded cover strip 1.
2- ATTACHMENTS
- Fillet-to-fuselage
- by the corresponding edge on fuselage skin.
- Fillet-to-fin
- by corresponding edge on fin skin.
AD
01-77 Restricted 5~111
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MANUAL 03
SECTION B DETAIL E
36.01.1/1
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1- DESCRIPTION
Between rudder and fuselage rear section comprised between frame 39b and frame 44 of tail unit,
the rear fuselage section is fitted with the drag chute fairing 1 in which the drag chute container is
housed.
It is a structure box assembly whose rear section forms a housing for the drag chute container. It
includes :
- One slanted rib 3, fitted with fin centering fitting 4 and with a screwed reinforcement folded
section 5
- One rib NC40 of light alloy folded sheet, fitted with a guide 6 for drag chute container
attachment
- One titanium machined circular flange 7, whose base forms the tail cone connecting fitting 8
- Two skins : one L/H skin 9 fitted with an hinge door, and, one R/H skin 10 fitted with a screwed
door.
- One upper rib 12, forward of rib NC 40 and one junction sheet 13 in the drag chute housing area
join R/H and L/H skins.
- Housing lower section is blanked by a closing sheet 14.
-Two teflon strips 15 are bonded onto junction sheet 13 and to L/H skin 9 in the drag chute
housing area.
2- ATTACHMENTS
Attachment is made :
- at fin centering fitting 4, by finger integral with fin
- at connecting fitting 8, by finger integral with tail unit
- by a folded section 17 attached to aircraft structure by screws
- by skin edgings 9 - 10 in contact with fuselage, between frames 39b and 41 .
AB
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Restricted MANUAL 03
COUPE A
CROSS SECTION A
VUE SUIVANT F
VIEW IN DIRECTION OF ARROW F
Z
SECTION B COUPE E COUPE C COUPE D
CROSS SECTION E CROSS SECTION C CROSS SECTION D
Doors and panels are attached by means of the various following types of attachments :
The operation is carried out from outside, by engaging a wrench on bellcrank square drive which
actuates the latches. The link rods are buttressing and are maintained by a return spring.
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3- ATTACHMENT BY CLIPS
4- ATTACHMENT BY SCREWS
AA
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breguet aviation^^^^^ Restricted MANUAL 03
(Figure 7)
1 - DESCRIPTION
It is a structure box assembly, made of riveted light alloy, located at the rear lower section of the
nose cone between frames IV and VII.
It covers the laser telemeter integral with the nose cone.
At the front of the fairing a cant receives a heating window provided for laser beam passage.
As concerns heat insulation (see 03-0)
- Structure box is constituted by seven stiffeners, from 1 to 7, a skin 9 and an internal sheet 10
laterally joined by an edging 11, bent sections 12 and connecting elements 13 up to stiffener 3.
It is extended rearward by a longeron 14.
- The front face of the stiffener 1 bears two goose necks 15 on either side of the centerline.
-The internal sheet 10 is equipped (on the R/H side only) with two attaching clamps 16 for the
strand of the heating window.
- Each beam (L/H and R/H) receives straight above the stiffener 5 a centering fitting 17 which fits
onto the pins integral with the structure.
- Between stiffeners 6 and 7, the L/H beam is equipped with a cable 18 secured to an angle 19 by
a pinned bolt.
- Stiffener 7 is provided with a stop 20.
- Two supports 21 form a housing which receives the lock 22.
- The frame of fairing skin in contact with the nose cone is surrounded by a seal 23 and bears at
the front a scotch call strip 24
In addition, the two compartments 25 between stiffeners 2-3 and 4 are painted dull black as well
as the flanged edges of the internal sheet 10 and stiffener 3.
B Heating window
The too section of the window is embedded between the stiffener 2 and a cup 26 positioned by an
adjusting shim 27 (detail J - Section B). The gap between the skin, the stiffener and the glass panel seal
is clogged. The window is applied on the edge of the skin 9 by a panel frame 28 screwed on self-locking
nuts and made of a sheet stiffened by welded ribs. At the lower section of the glass panel, a small
klegecel wedge is interposed between the frame and the panel.
AA
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MIRAGE F
MANUAL 03
vi v»
Colmatage
Sealing
2- INSTALLATION OF FAIRING
A Fairing closing
The fairing is mounted below the nose cone by engaging the two goose necks 1 5 in the two corres¬
ponding fittings of structure lower frame IV.
When the fairing is tilted upward, the centering fittings 17 engage on the pins integral with frame 5
till fairing stop 20 abuts against nose cone structure stop 30.
The door is locked once the lockbolt is engaged in the keeper at the bottom of frame VII
(detail G).
B Fairing opening
Actuating the lock causes the lockbolt to withdraw from the keeper. The fairing swivels on its
two goose necks. It is maintained half -open by cable 18 secured by pin 31 in a fitting of frame Vc.
When the pin is unlocked and the electrical supply connector is disconnected, the nose cone
fairing can be separated.
AA
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1- DESCRIPTION
Forward of the fin, between frames 28 and 33, the fuselage rear section receives a triangular
crest 1 housing radio compass sense antenna 3.
A Antenna 3
B Front cone 2
This machined light alloy component is an extension of the crest attaching the latter to the
fuselage upper section, forward of F.28..
The cone is attached to the fuselage and to the antenna flange through a 5-dia captive screw
screwed in sealed floating captive nuts.
This cowling, located between frames 32 and 33, consists of a machined and roll-formed light alloy
sheet fairing the crest to the fin form.
It is attached as follows :
- at the front, to F.32 pick-up rib 7, through twelve 5-dia screws ;
- at the rear, to fin rib OC, through eighteen 5-dia screws ;
-at the lower section, to fillets 32.11.1 and 32.01.1 through six 5-dia screws ; the nuts
corresponding to these screws are riveted along the cowling edging.
NOTE : The antenna crest sits astride three access doors : 26.00, 28.00 and 29.00. Therefore opening
of the 1st door requires removal of front cone 2, while complete opening of the 2nd and 3rd
doors requires removal of antenna 3. However, the 2nd door can be opened in two parts,
hinging on either side of the antenna.
AB
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MANUAL 03
1 - EQUIPMENT REQUIRED
A- Standard tools
- Pneumatic unscrewing machine 30 082
- Pneumatic screwing machine 30 125.
B Special tools
- Screw unlocking tool MS 1388.
2- GENERAL PRECAUTIONS
A- Tools
(1 ) Screwdriver
Mandatorily use a screwdriver the bit of which strictly matches the screw head shape and which is
in perfect condition.
(a) It shall be of the adjustable torque type ; otherwise, the cruciform shape corners are very rapidly
rounded off, and therefore, it becomes very difficult to remove screw, even with hand screwdriver.
Torque to be applied will be determined in relation to screw diameter (see 01-2).
Besides, it is mandatory to use screwdriver adapter appropriate to the machine and corresponding
to screw shape.
CAUTION :
NEVER USE PNEUMATIC SCREWING MACHINE FOR ANTENNA FAIRING ATTACHING
SCREWS.
(b) For untightening : unlock screw with hand screwdriver or with screw unlocking tool, then
complete operation with unscrewing machine.
(c) For tightening : engage the first two threads by hand, then complete with screwing machine. Take
care that screwdriver adapter remains in the shape during the whole operation.
B Carefully check removed screws. Replace damaged screws by same reference spares (ISO type
hardware).
CAUTION :
TITANIUM PARTS SHALL IN -NO CASE BE CLEANED WITH CHLORIC SOLVENTS. DRY-
CLEAN THEM.
3- REMOVAL
(1 ) As a rule, screw diameter and length are uniform for same door or panel. But, this was not possible
for very large panels or for highly stressed panels. In this case, a template, reproducing drilling of the
panel to be removed, is to be manufactured. On this template, each screw shall be placed into the
corresponding hole, as removal proceeds. Uniform screws of other doors or panels shall be put into a
fabric bag which is to be attached to the corresponding door or panel.
AC
09~77 Restricted 5-301
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iii\r-wi_ F
breguet aviation ^0?^^ Restricted MANUAL 03
NOTE: Some doors include a third length of screws; these screws are of the countersunk head
type to avoid any error.
(b) Internal doors 29.04i, 29.08i include one screw which has to be installed in a special
way, at location of frame 31 and stringer 17. This screw is installed in a direction opposite to
that of the other ones. On assembly, take care to keep the attachment stacking and to seal on
nut side.
B Doors or panels attached by clips.
-Mandatorily use flat end screwdrivers corresponding to the lock head slot.
-In case of formed doors (case of doors located on fuselage dorsal fin), these clips are of
the non-captive type and it is mandatory to recover them as they are unlocked.
C - Sealed doors ._
(1) Sealed doors fitted with seal i. I
Their removal is made in two steps. Disengage the door from its framing by pushing it in¬
wards, then extract it. To make this operation easier, each door is fitted with a sealed captive
riutinto which a screw (door attaching screw) or a threaded rod is to be screwed and used as
a "grip" on the door.
AC ' vt,:'"s";
01-88 Restricted 5-302
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^5^**-^^ Restricted MANUAL 03
Z.. '.'-:v1 t,-- . ,-:
2 - EQUIPMENT REQUIRED r - , ;
A Standard tools ri
- Percussion unscrewing tool yi6
- 1 plexiglas sharp wedge ) , manufacture
- 3 plexiglas bevel wedges / -,. SS;
-' +
3- MATERIALS
- Methylethylketone
4- PRELIMINARY STEPS 8 -
A Drain the concerned tank (see 02-3)
IMPORTANT NOTE . : Never use metal tools to separate the door and to clean the mating surfais,
NOTE : Since screws locked with PR require a very high torque for untightening them, it is regonjT
mended to use a percussion unscrewing tp^t'to.perfQrro,3hi§QperatipTi].C . c i;"7î
Wc;rVÔR ;- "
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A- Remove the door attaching screws and let them soak in a pan containing" methylethylketone.
.i' '1 Lj 8 i (CC "O rt> c:'i
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I
B fi>: 'MfifT't-:-3^1 -He c , ; " .: . . .. - " f;
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tOJAUc-
B Proper removal
>-:fV'~ v ; ' ' ""' ,-
Istjstep :
i.r 'i.!
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! i» *i!
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3rd step :
- Position a second wedge as close as
possible to the first one and slightly drive it in.
- Position a third one, close to the second
one, and drive it in sufficiently to withdraw the
second wedge which shall be driven in beside the
third one and so on.
o o o 4th step :
AB
07-72 Restricted 5-304
ÏIVA
I 6- INSTALLATION
* « * »
» « *
Refer to STRUCTURAL REPAIR manual which covers
- preparation and cleaning of components, ->
- utilization and properties of sealing products, !
-sealing principles,
-sealing repairs,
- renewal of anti-corrosion protection.
Procedure tf n. *
vcnc^C' "- P-
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o--^^' '- ''C;;T.--.IW r -.
IB - Special tools \ t
-Wrench M31138 (in airframe structure 1st line tool kit), tuna
iiZZ'^ZZ''
' ' ' ' ' ." . . " :* }) i'\ jji nu .»""!
2-3S MATERIALS ' " ^-? ::.-.-;;
3 - PRELIMINARY STEPS
C - Remove the ventral fin vertically so as not to scratch theTafSeVboresv ^» rr. ',r.i
4 - INSTALLATION
A - Preliminary steps
-Clean the various components of the attachment fittings (on fuselage and ventraLfirisX,. t
-Check the condition of tapered bearing surfaces and of attachment fitting components.
-Coat these components with a thin film of grease AIR 4205. :*c A
Jl.oi r,i'o+ 0'» ' : . ..% - . .:: - 7
B- Installation of front at^hmeût frtting ou n; G -'ooa-
Modifications 514 and 630 incorporated : : - c; f
-offer up the ventral fin, fitted with the mounting stub, under the fuselage, e j
In case of replacement : *'
-uncouple the mounting stub from the removed ventral fin (see 03-5),
-insert the mounting stub into the bore of frame 36, then offer up the ventral fir\( under
the fuselage,
-correctly position the ventral fin by means of the centering studs,
-make sure that spacer 20 correctly bears against the fuselage (if it can be made to bear [
against the fuselage without tightening the connecting bolt) ;
-install attachment screw 21 fitted with special washer 32 ;
-screw on self-locking nut 22 and torque to standard value ; _ :
if correct bearing against the fuselage is obtained at this assembly stage only, check that
spacer 20 bears against the fuselage and that there is a minimum clearance of 1 mm between
ventral fin and fuselage (particularly at both. screws attaching flange 13) ;
-tighten nut 1 5 attaching the stub to the ventral fin ;
-safety the nut by installing lock angle 16 (7 mm socket). Q:
.-.. ji-.-'-J'J.: ; iO i :c . :.-.;!:' ~ f:-
Modification 514 not incorporated :
-fit the mounting stub to the ventral fin without attaching it ;
-offer up the ventral fin under the fuselage and position it correctly by means of the cen-t
tering studs and front attachment fitting ;
-make sure that the mounting stub shoulder correctly bears against the fuselage and,. at
the same time, check there is a minimum clearance of 1 mm between ventral fin and fuselage,
particularly at both screws attaching flange 13 ; -c^io^^cni ;<- Cl'ô r-oh.-o<\.
-remove the mountin&stubifrom thejiyenjrjaj fin /and install it .[nitfjie bore of fraÈne,;36 ; I
-Fit the recessed washer and nut 29. Screw on the nut (torque to 1.6 m.daN (1 1 .8 Ib.ft), f
using a 13 mm socket). Although access to rear attachment fitting is not easy to gain, torque j
the nut with the torque wrench, without exceeding the recommended value so as to avoid [
damage to the thread root drafts. î
-Safety the nut by installing lock angle 30 (7 mm socket). j
5 - FINAL STEPS j
4
i-
1 - MATERIALS
2- INSPECTION
A General
This sheet concerns, removed doors as well as doors only opened on which locks, olives, small
chains, hinges shall also be inspected and maintained according to the following instructions.
B Inspecting doors
- Check :
- If necessary, check ;
- door locking device in open position (link rod etc..)
- stowage clips.
attachment of support of door in open position
-
- small chains and their attachment to doors. Since the extreme attachments of small chains are
the most exposed parts; make sure that they do not begin to open. Replace them systematically, if
defective
- bonding braids : replace the defective braids*
- Check all the screws and replace those whose cruciform starnp or thread is damaged.
NOTE : Replacement of snap fastener (or part of it) requires an identical spare and the use of special
pliers.
AA
07-72 Restricted 5-501
AVIONS MARCEL DASSAULT
' BREGUET AVIATION
MRAGEJ Y,'-
Restricted -jMANUAL03
Check hinge for correct condition (Attachment, wear, absence of hard points when opening or
closing). / A: ..Z.I "
If sealing compound coat does not provide a good bearing surface all arbEfridpoY if the coat shows
any cut, separation, missing sections : carry out door sealing again (See 03-0).
Check seal for cut, separation or missing section, otherwise carry out door sealing again (See 03-0).
3- MAINTENANCE
A Maintenance of doors
. (0- ':- ^ ?£ \"r "L Mf:.bV v, -'; r i!iC>a>. ont "OJriiOi ' "r>-A-
ic:-
jVQir- QH3 ':> - .-;;^ct f... ';S. 'vc* -ji'j '" - ~" Z[:r.<..:, ...
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. i-
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>
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'
*. MANUAL 03
;<; ;0O 03fiv-' "nlo.C blf' C c ccd ,1S0'.'.' 7r:t,;c.-i:c '.'-.; - CC ..-!:-.. iJSr*
1 -GENERAL
To check condition of the ventral fin attachments and skin at the ventral fin attachments;--^"^ - ^
: ,'--. C, c-tA US
2 - EQUIPMENT REQUIRED
9'is. c-cycnoo rrl^i^ -.< aftn^-'cc ';". -oî s;>.:. c ;' ' .:-.-." :;o: io y^-' çne
A Standard tools ^ js3; ? c
B Special tools
'v '.ei
- Two-point hole gauge
i- . «fi!'---- --,;;:; - c , r _,0 9?iv¥"S8ri.tC-- .Ci..:"" c ?"
3 - MATERIALS
-White spirit
CAUTION :
DO NOT USE CHLORINATED PRODUCTS FOR CLEANING TITANIIUM OR TITANIUM-
ALLOY PARTS (plates and locating pins at frames 35, 37, 38 and 40).
5 - PROCEDURE
A Front attachment
aa _ A::
10 86^ Restricted 5 517 J
AVIONS MARCEL DASSAULT
BREGUET AVIATION "
MMGEJF
Restricted ^o!ÏAMAlNUAL03
Fuselage side
-Check the lower bore of frame 36 'fc^ÇôTrôslo^artà^tetMhg^
600-grit emery cloth.
-Measure the lower bore as indicated in thÉinFigûreV Cheek.tnàt the'maxim'urrï-rêccVdëddimension
is Jess than or equal to 24.90 mm (0.982 in).
IfcQiSI ''' -:."" v'rr.'r .b..c"ic:;...Av tifi :.on£"^,;t; aa-j.'i b!uo
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- Check the upper bore of frame 36 for corrosion and' burrs at the edging. If necessary, remove
the burrs using a scraper or a smooth file and smooth out with 600-grit emery cloth.
- Check the outer flange and its attaching screws for scratches and corrosion ; smooth out if
necessary with 600-grit crocus cloth.
- On tne skin '
- forward of frame 36 : some depression in the skin may be detected and left as found,
- aft of frame 36 : check for cracks ; if necessary, perform a dye penetrant inspection (see
Structural Repair manual - section 1),
- longitudinal cracks extending between the inner doubler front and rear attachment
holes shall be permissible as well as cracks extending on either side of these holes provided their length
does not exceed 10 mm (0.4 in).
NOTE : Only the cracks extending toward the rear will be stopped by drilling a 4 mm dia hole ;
the others will be left as found.
AA
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no The abpyestpleranossare permissible only. if t^ innej doubjier is, npt itself cracked. jT .
- Inspect the taper portion of the rear pin ; smooth out any scratchêiand remove any traces of
fretting with 600-grit emery cloth. ç7. l; V x.d
- Inspect the taper bore in the ventral fin ; smooth out any traoes^f fretting and any scratches
with 600-grit emery cloth.
- .-,-. ...... -T \] .- . ..- .-. --:
C Plates and locating pins' between frames 35, 37, 38 and 40
- On the four plàtèïarïa specially that of frame 35, check for any play in their attachments.
- Check the plate bases and the locating pin holes for burrs which shall be removed, if any, using
a silicon carbide stone, and for peening in the bores. xrzcLti ;
- Check condition of the locating pins : peening or impattTmaJks on the flat portions ; smooth
out if necessary using a silicon carbide stone* '""' '
6 - FINAL STEPS
- Reinstall the ventral fins (see 03-5), making sure that the. spool properly bears on the skin.
-ctoan '! .:'!;;. .' ;u Tens ; A>;;;Cn - ot oc .i£: . ;. . .
.ncoi" i~.9fnyir.- 003ii?iv ' '.-. c' sli- ritoci-"- Cî.î "i^VCG '-'"7
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Z''\ iï =";', : . .-'? ;nc ^tiCiC1
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Restricted MANUAL 03
1 - EQUIPMENT REQUIRED
A - Standard tools
-C-clamp (200 mm minimum opening).
-Two open-end wrenches 44 - 38 x 42 (for actuating tool M31 -164).
-Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb) P/N 1 7880.
B - Special tools
-Attaching nut tightening wrençh M31 1 38.
- Rear pin securing device M31 -1 64.
2 - MATERIALS
-Grease AIR 4210
-Grease AIR 4205
-White spirit
3 - SPARES
A - Preliminary steps
Remove the ventral fin (see 03-5).
AB
03-87 Restricted 5-801
AVIONS MARCEL DASSAULT iLjk-^Vl "'-':~^ --^.^ VlOVI,»>^r>>< ^rd "
itî^^èmovahof rear pin (onsfuselage) c '.); -.: : e.- c: vew^ai sr* w ?i noab e?s^ï u> - ilB^P
-Unsafety and remove special upper screw 24 (access in engine compartment at frame
39).
- Discard the lockwasher. 5 "-CO s^. . ooo y&o v. .srr.-VwUt :u rniitsi - 'f''\A
-Extract the pin. .Z-Z-ZZ- ->t : <*<:' \£ ctic;; : "-.. --.
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.,: >,=? i j , : '., ."-.- ::c;;. : HrZ\Trl,:>ni 1:^,. ... .: -"ijj; iHï-ç< -- ^r ; . >
:.i ;.'.' ;-:":>;.t; c:w. '.-. 7 9Z*.' Vi^ol'On&f'- ?-;0:is <T*y.:~ .'
:':. 'i?iiC"1 .Xo'.Y -'"":' "- -f1!!!? rjf:iiF.pd nio,v-' - ; VPme .CiTOiJ :'lt:..!? -, ;T'
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03 87: Restricie'd 5-802
TC
MIRAGE F
GO JA-jMAM'**"^ ^b* «WWn
-
^ nMwmï03
To determine the piocèdare for renewing inspection door sealing in general, exclave of fuel tank
door sealing. The various sealing procedures are described-Hi» thistsection. ed) !: ;> .
Sealing of these doors is to be renewed as required except awicockpit doors Where it4s%>- be
performed before each reinstallation.
;. CiLC-.,:-C;;"n."- : efHP>"'c :" -C'CC'Cc; '
,;3£
NOTE : - sealing of equipment bay door : see 03-0-5
- sealing of gun blast tubes : see 03-2-3.
2- MATERIALS
- Primer f>207 <o y^zcr-.oc, "'. "..-",:.: r-uiyils-^c '?.'<--' bn- i3c
- Tecsil T/2036a ? c- c^O:- .-::i-.v , :^r - ? -.: -- v .' . "7c -idr
-Cirisolwa* .^- . ^qc.
' :.,-. ..-- ,.. * -
- Sealant PR 1422 A2 - 1422 B2 - 1422 B1/2t; ! cr^r m cïit, u«fié
- Abrasive paper No. 320 0 \) ?! î :^ f ^«.'^
- Methytethylketorae- c a : c >je!cmoc c;.!i:cy 'Ssfe ::: :::
; -,
- Paraffin ^-7:' :/:* c.^.-: ^"-v icnacjcr -oil nk- e-rij :hp- c.i'"
- Fairprene seal , j. -7- T~ ?
-ProchalQZ11B
CAUTION :
PRODUCT QZ11B CONTAINS TRlCHLOROÉTHYLlNE AND MUST NOT BE USED ON
TITANIUM ALLOYS.
- Using a clean cloth, smear the whole bearing surface with wax. Polish until a bright surface is
obtained.
B On door
- Using a wooden spatula, remove the former PR sealant coat.
- Using methylethylketone, carefully clean the area to be coated with sealant. Dry.
- a coat of PR 1 422 B2 or 1 422 B1/2.
Apply
Install the door on aircraft with its normal attachment (to obtain the same pressure as on the
-
operating seal).
- When the sealant is dry (12 hours approx.), clean the door framing and remove the excess sealant.
The products used (QZ1 1 B and wax) are easily eliminated with methylethylketone.
AA #%.
05-80
J... -c
...
Restricted.
a-s. .3 >.-.*<..-.. .
5rr803.
^-
AVIONS MARCEL DASSAULT JL-^biJl MIRAGE F
BREGUET ÀVIATION^^P=_^<C> ^ .».»,«.««
^^ ^^ Restrîctmé MANUAL 03
-Clean the coating surface (door and structure framing) and attaching screws with
methyfethylketone.
- Coat the door bearing surface with PR 1422 A2 sealant. Also apply a PR bead under screw heads.
- Install the door and attach it.
- Remove the excess sealant.
- Allow to dry (48 hours minimum at 20 °C).
Using methylethylketone carefully Clean the structure section to be fitted with the seal. Remove
any trace Of sealant from the former seal. Complete the operation by rubbing with fine abrasive paper
No. 320.
- Coat the area so prepared with primer P 207. Allow to dry for 1 hour.
- Quickly lay a bead of Tecsil T/2036 and spread it into a thin coat (approx. 0.5 mm (0.02 in)
thick). For greater bonding lengths,proceed by sections of 50 to 60 cm (1 .64 to 2 ft).
- Place the seal. Allow to dry for 2 hours.
AÂ
05-80 Restricted 5-804
1F-F1K50AD-2-04
MAINTENANCE MANUAL
MANUAL 04
FLIGHT CONTROLS
MIRAGE F1AD
AIRCRAFT
RE-ISSUE 1990
RESTRICTED
MAY 1990
MIRAGE F
AVIONS MARCEL DASSAUL1
BREGUET AVIATION^
-î^&Ss.
***=*£> Restricted MAINTENANCE MANUAL 04
LIST OF EFFECTIVE PAGES lettre A indiqije les pages annulées par la présente mise a jour.
The asterisk i ndicates pages changed or added and
letter A indicates pages deleted by the current change.
ORIGINAL ISSUE
F1AD
05/90 Rest/icted A
ITxJ
l\ f\irc/ AOI. r
AVIONS MARCEL 0ASSAUL1r JL^
BREGUET AVIATION . ^""^Sw
Restricted MAINTENANCE MANUAL 04
F1AD
05/90 Restr icted B
MIRAGE F
AVIONS MARCEL DASSAULT
BREGUET AVIATION ., ^C"^
ÎS5!5*0 Restricted MAINTENANCE MANUAL 04
F1AD
05/90 Resti'icted C
fT\j MIRAGE F
AVIONS MARCEL DASSAULT ]if£ ^^Ss.
BREGUET AVIATION ><S~^C«^"^tC^^"*^
Restricted MAINTENANCE MANUAL 04
F1AD
05/90 Restr icted D
AVIONS MARCEL DASSAULT tL^ZT^X.
BREGUET AVIATION^ _ _
MIRAGE F
Restricted MANUAL 04
The present manual includes the modifications applicable to the aircraft basic
technical definition
454 (FF91) 459 (FF43) - 464 (FF61) - 488 (FF74) 508 (FF89) - 54 1 (FF1 15)
757 (FF268)
The re-issue dated May 1990 includes the previous updatings, and includes the following
modifications :
778 (FF286) - 823 (FF310)
NOTE : For modifications prior to the aircraft basic technical definition, systematically apply the
"modification incorporated" text.
F1AD
05-90 Restricted E/F
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
FLIGHT CONTROLS
TABLE OF CONTENTS
SECTION Page
INTRODUCTION iii
AC
07-74 Restricted i/ii
AVIONS MARCEL DASSAULT [I^J^^T^l
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MIRAGE F
Restricted
INTRODUCTION
1 The Maintenance Manuals are prepared for the personnel who have the responsability of
performing technical work on the equipment.
In the description and operation all the technical information concerning the various component
systems of the aircraft as well as of those equipment items whose documentation is incorporated.
- All information necessary, for the performance of technical work involved in :
- Servicing
- Trouble shooting
Removal-disassembly
-
- Inspection-maintenance-adjustment
- Reconditioning and storage
which may be to be carried out by the operators. As such, they establish the limits of the maintenance
authorized at organization level.
3 These Maintenance Manuals form an integral part of a set of publications covering the aircraft
operation. Therefore, it will be necessary to refer to :
- the Illustrated Parts Breakdown for identifying assemblies, sub-assemblies and detail parts.
- the equipments with individual documentation.
4 This set of maintenance publications consists of 17 manuals. Each manual is divided into sections.
A Some of these manuals cover the aircraft systems and structure according to a breakdown into
homogeneous functions, each section relating to all or part of functional system.
B Other manuals deal with general and specific information such as servicing intervals servicing
instructions, etc.
Thus :
It summarizes :
-The safety measures to be taken during the various tasks, which should normally be known and
observed by all the personnel who may work on the equipment.
- The list of the various products and materials that aircraft operation and maintenance require.
- The usual torque values.
It defines :
- The maintenance cycles and the various inspections recommended for the equipment.
-The table of periodic maintenance operations which summarizes all the maintenance operations
detailed in the Manuals and gives the frequency of the operations which are to be performed
systematically during the various inspections.
AC
07-75 Restricted »«
AVIONS MARCEL DASSAULT
BREGUET AVIATION___
]L>^rll
_ _
MIRAGE F
Restricted
It gives :
- The locations of the inspection doors and the principle of their numbering.
- The definition of the standard and specific tool kits as well as their contents.
In Sections 5 and 6 the Manual deals with aircraft storage and transportation.
(2) Manual 02 «SERVICING INSTRUCTIONS» gives information necessary for the performance of
technical work involved in aircraft servicing and preparation for flight :
- parking-mooring,
- ground handling,
- replenishing-draining,
- tyres,
- pre-flight and post-flight inspections,
- preparation for mission,
- engine starting,
- run-up.
Section 0 «GENERAL INFORMATION AND SAFETY» contains general information data and
also Essential Safety precautions to be observed during various maintenance operations. This section
should be familiar to all personnel involved in work on the equipment.
(3) Manual 10 «NWS GENERAL» is a collection of the parts common to the NWS Manuals.
- Gives information necessary to understand the diagrams (symbols used in the diagrams, diagram
effectivity code, location diagrams for the electrical boxes and their components) and information
necessary to maintenance information.
- Lists the electrical and electronic components.
- Gives the connection diagrams in list form.
AC
11-75 Restricted iv
AVIONS MARCEL DASSAULT /
BREGUET AVIATION^^ . "
'"V MIRAGE F
Restricted
MANUAL OR CHAPTER
SECT
OR 01 02 03 04 05 06 07 08 09
SUB Pilot
Structure Take-off Electrical
Servicing Flight Hydraulic
CHAP General and and landing Power-plant system
environment
instructions controls system
airframe system installations
Maintenance
cycle
Hydraulic Electrical
Table of Parking Lateral Accessory Cockpit
1 periodic Wings Main L/G power power
Mooring controls drive furnishings
maintenance generation generation
operations
Lubrication Fuselage
points Lighting
Tightening forward Pitch Air
Ground Main L/G internal
2 torques section Fuel system
'handling controls doors and conditioning
I nspection (up to
doors external
frame 22)
Pre-f light
Removable Engine
and Airbrake Wheels and
5 Storage structural
post-flight controls tires check and
components
inspections control
Anti-shimmy
Run-up
8 and steering
Check flights
controls
AD
01-77 Restricted v/vi
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted
MANUAL OR CHAPTER
SECT
OR 10 11 12 13 14 15 16 17
NWS - radio NWS
SUB NWS NWS
NWS and flight control NWS Data
CHAP general communi¬ control and operational Wiring
electronics armament recording
cation navigation systems
and AP
systems
Use of Index of
testing and V/UHF Flight electrical
Pitot Armament Gun
1 trouble system system
control
panel
and
system
shooting electronics electronic
equipment components
Rocket
26 V - 400 Hz UHF Air data Wiring Fatigue
2 Autopilot Radar launching
supply system system diagrams meter
system
Close combat
VOR/ILS Air-to-Air
5 IFF
marker missile
systems
Navigation Radar
6 system detector
Radar
Electronic
7 counter-
altimeter
measures
Reconnais¬
Radio
8 sance
compass
system
Towing
system
9
practice
targets
AJ
10-78 Restricted vii/viii
AVIONS MARCEL DASSAULT H^^-^A MIRAGE F
BREGUET AVIATION ^C^^ ^
Restricted
B A list of effective pages which is the record of all the pages making up the Manual. It determines
the Manual breakdown.
C A list of modifications included in the Manual. This list which is specific to each manual records
only those modifications which affect the Manual concerned.
Each of these Sections is subdivided into 9 Sub-Sections which are assigned an unchanging title
and sequence number :
0 - General
1 - Description and operation
2 - Trouble shooting
3 - Removal-Installation
4 - Disassembly-Assembly
5 - Inspection-Check- Adjustment
6 - Cleaning-Corrosion preventive treatment-
Painting
7 -Storage-Preservation-Transportation
8 - Repair
NOTE:
(1 ) Maintenance and lubrication are covered by Sub-Section 6.
(2) In each Manual, Sub-Section 7 deals with the matter of preservation-packaging and transportation
relating to the individual items of the system to which the Manual is applicable and which forms the
subject of an incorporated documentation. As concerns the complete aircraft, this matter is dealt with
in the «GENERAL» Manual.
(3) Sub-Section 8 covers- the reconditioning operations for the items of the system to which the
Manual is devoted. The structural repairs of the aircraft form the subject of a separate Manual :
«STRUCTURAL REPAIRS».
(4) Any Sub-Section which is not applicable is not shown.
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This Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
C Sections of a Manual dealing with general or specific information.
Their breakdown does not follow the sequence of a common Section in a Manual which deals with
an aircraft system.
The structure of these Sections is «as required» in accordance with general or technical information
forming the subject of the Section.
Each Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
A - Sub-Section 0 - GENERAL
This is an introductory Sub-Section which gives the general principles of the functional system
covered by the Section. A schematic diagram is usually attached to this Sub-Section.
(1 ) A table of components, lists all the units, accessories and equipment items of the system concerned,
in the logical descriptive sequence. It gives the essential characteristics of these equipment items, their
function in the system concerned, their location within the aircraft and it indicates whether the
relevant documentation is separate or incorporated.
Layout illustrations are usually attached to this Sub-Section, which also refers to the functional diagram.
The purpose of the table of components is to clarify the system description, by specifying the purpose
and the characteristics of the various components.
In this table, the units, accessories or equipment items are identified by :
- the reference designation for those equipment items which have an electrical function.
- a sequential index number (1 to X) when the item is not assigned any reference designation.
Note that the values shown in the table of components are rated values. When tolerances apply to
these values, they are always given in the Sub-Section which deals with maintenance.
(2) A text portion which describes the system operation in detail. This refers to the functional diagram.
NOTE The detailed description and operation of the individual equipment items are given in their
:
separatedocumentation or, if applicable, in the documentation i'.nown as the incorporated
documentation (see below).
(3) The description-operation part of the «incorporated documentation» for some equipment items is
contained in pages or groups of pages which are independent and placed next to the description and
operation of the system to which they belong.
The «incorporated documentation» is given in the same order as it appears in the table of
components ; it is illustrated whenever necessary and the internal index numbers are given in the
sequence 1 to X for each component, independently of the index numbers shown in the table of
components.
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C - Sub-Sections 2 to 8 :
These Sub-Sections give all technical information on the maintenance of the functional system
which forms the subject of the Section.
At the head of each group of pages which describe details of an operation, the following
information will be. found :
(a) Equipment required which lists the tools and ground support equipment required to perform the
operation. Since the tools are grouped in homogeneous kits, only the tool kit to be used is specified.
However, the tools are indicated in the text by :
- the dimension across flats (in mm) for the spanner to be used when standard tools are concerned,
unless a specific spanner must be used.
- the part number when special tools or special ground support equipment are concerned.
(b) Materials. The standard designation of the materials used, or the commercial designation if the
former is not available, is shown under this heading.
However, the standard designation suffixes are shown only in the «list of various products and
materials» in the «GENERAL» Manual.
If only one material is used during the operation, its designation is not recalled in the text which details
the operation.
(c) Spares. Only the spares which are systematically required are shown by their names supplemented,
ifnecessary, by an indication in order to avoid any confusion in their location. Reference shall be
made to the Illustrated Parts Breakdown to find their part numbers. The only exception to this rule is
the standard hardware, for which the standard part number is shown.
(2) The man-hours required for the performance of the operation are not given in the description of
the operation, but in the table of periodic maintenance operations included in Manual 01 «GENERAL».
The figures showing the location of the inspection doors, are part of Manual 01 «GENERAL», to
which reference should be made.
The door numbering principles are as follows :
B Fuselage doors
The first two digits show the number of the frame forward of the door, the next two digits are the
clock position of the door within the fuselage section in which it is located :
- example : fuselage door between F.29 and 30 in the middle part of the R/H side : door 29-03.
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C Wing doors
The first digit locates the door in relation to the rib which precedes the door from the aircraft
centreline to the wing tip.
The last two digits indicate in which of the following areas is the door :
1 to 29 - leading edge
The door numbering direction is from the wing root to the wing tip and from the leading edge to
the trailing edge.
Even numbers apply to the upper surface doors and odd numbers apply to the lower surface doors.
- example : door located between ribs 1 and 2 on the upper surface within the centre wing box :
V138.
The odd numbers apply to the L/H side and the even numbers apply to the R/H side.
A Schematic diagram. The schematic diagram is drawn in block form, showing the main component
interconnections, illustrating the functional principle of the system and the connections to the other
systems or functions.
B Functional diagram. The functional diagram represents all the units, accessories and equipment
items making up the system and their functional connections. The detailed operation of the function
can be followed on that diagram.
The functional diagrams are usually shown in inoperative condition (i.e. no pressure, no power, aircraft
on its wheels). The complex functions may be illustrated by several functional diagrams associated with
the main operating phases.
The equipment inside is represented in the form of a block or symbol. For the actual equipment
illustration it is necessary to refer to the relevant publication.
The functional diagrams show the terminals except for the relays, on/off switches, selector switches and
indicator lights.
The functional diagrams define the type of the information conveyed. Disconnections and grounding
connections are not shown unless an aircraft boundary is concerned.
(1) Test connectors on equipment. The test points are shown by the associated terminal number
which is encircled and hooked to the tested circuit. If there are several test connectors, the reference
designation of the connector to which the point belongs is written next to the test point.
(2) Aircraft test connectors. These are shown with their terminal numbers and reference designations
in the same manner as the other aircraft wiring connectors.
C Wiring diagram. The wiring diagrams form the subject of Manual 16 to which reference should be
made.
D Symbols used in the diagrams. The symbols used in the diagrams are shown in the following
charts :
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V Coaxial connector
Double-pole
Sub-assembly terminals control switch
Three-pole
2-wire lead
Connector
~ 3-* circuit-breaker
Double-pole
contactor
I 1 2 3 |" Single pole
Test connector control switch
3-wire lead
on equipment
Spring-loaded,
both directions
42Z Single-pole
pushbutton
Double-pole
Independent n, n-wire lead
control switch
8 connector
o
Single pole I Spring-loaded,
<f Bus bars
Crossing without control switch ? one direction
Double-pole
connection
pushbutton
& ^
Light or lamp
^XH
Crossing with
Magnetically-held
connection
pushbutton
Relay
Coaxial connector -Z~\ Press-to-test
^y light
Single-pole
double-throw Z
Antenna switch
Double-pole
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â Chassis ground
NPN
cj Computing power ground transistor
P4
Terminal 6 of
test connector P4
TDX3
Differential tor PNP
o
synchro transistor
CDX
o transmitter
o n-position
o
o
selector switch
o Thyristor
o
TR
Resolver
RS
Triac
I A Relay LV
Magnetron
-8 Cam-actuator
contact
Thermostat
|
Hi-
"|
Capacitor
Fuse | / ~[ Thermistor
Initiator
Comparator
Photo-electric cell
*?à M ) Mot6r
Inductor
Amplifier
Transformer
Failure Electronic
detector unit
( MG } "Motor-generator K/t- Single TR
Tachometer- Double TR
GT
generator
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-0 or Cam
-ïN
/)
Mechanical clutch
-©
Mechanical differential
Self-sealing coupling
4 Manually-operated cock
® Outwards or inwards
relief valve
Float switch
EP = Electro-pump
B Fuel stop valve
P = Pump
or test connection
T Pressure
© Stop air valve
System No.2
.Hydraulic Ancillary systems Systems other than
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SYMBOL DESCRIPTION
>\ OR
the output state is 1 if, and only if,
one or more input states are l 's .
1
NOT
3-
the output state is 1 if, and only if,
the input state is 0 .
&
NAND (NOT-AND)
D-
the output state is 0 if, and only if,
a II the input states are l 's .
LOGIC EQUATIONS
Definition : Sign + : OR operation
Sjgn x : AND operation
R : absence of information R
Example : S = (A + B + C) (D + E)
Condition S = (Information A or B or no information C)
AND (information D or E)
that is : S = A and D or E
or S = B and D or E
or S = no information C and D or E
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6- IDENTIFICATION OF PAGES
7- CROSS-REFERENCES
«International measuring system (IMS) units (converted values, possible complementary units)».
The converted values are given in the order : British units and US units.
Whenever converted units of measure are suspect, it is mandatory to refer to the international
measuring system (IMS) unit of measure.
In some specific cases, for which the units of measure are taken from standards, the units of
measure remain those of the IMS international system except for US Standards where the units are US
units.
In addition, characteristics specific to some equipment are given in IMS units (example : aircraft
dimensions, etc.).
In the publications, references are made to French official documents, such as Technical
Regulations (RT), Technical Circulars (CT), BNAé Standards, etc. All these documents are namely
listed in Manual 01 «GENERAL».
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B Actual revision which permanently incorporates information in the publications. Such information
may be newly issued or previously published in supplements (replacement of pages or addition of new
pages).
2- REVISION TO PUBLICATIONS
A Procedure
B Page numbering
First case - Addition of one or more new pages following the last page of a Sub-Section.
The pages are numbered in the normal order.
Second case - Insertion of one or more new pages between two existing pages.
The new page(s) bears the number of the preceding page followed by a capital letter, with the exception
of letters 1, 0 and Z.
The letters are chosen in every case so as to provide for maximum further insertions unless the initial
numbering sequence is changed.
The principle is illustrated in the table below :
3rd insertion
Successive
2nd insertion
insertions
1 st insertion
\ t
ABCDEFGH KLMNPQRS UVWXY
I »
2 pages
Simultaneous I
insertions
3 pages
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Example :
Assuming that several pages are to be inserted in succession between pages 6 and 7. The first one
will be numbered 6M, the second one 6F if it is to be placed before 6M, or 6T if it is to be placed after
6M. Similarly, if it is necessary to insert a third page later on, its number will be 6F or 6T, 6C or 6J, 6Q
or 6W as applicable.
Third case - Insertion of a new page following application of an official modification. The principle
consists in showing up the two states simultaneously in the publication, i.e. post- and pre-modification.
(a) The modification can be inserted according to the principle stated above without altering the page
numbering sequence : There will be a new page which supersedes the preceding one.
(b) As a result of the insertion of both states (post- and pre-modification), if the number of pages
increases, the solution will be as follows :
both the pre- and post-modification pages will bear the same number. «MOD...X» will be shown
on top of the date on the modified page (this means modification X applied). Both pages will be shown
in the list of effective pages with.
(c) Where a complete paragraph or a Section is deeply affected by a modification (most of the pages
changed), the complete paragraph which is modified will be found first and followed by the complete
paragraph which is not modified. The table of contents will list both paragraphs (or Sections).
The unmodified pages will be deleted during a further revision only when the modification has
been applied to all aircraft.
The modifications to the text, insertion or deletion, are identified by a vertical line in the margin.
Those pages which are entirely changed are identified by a vertical line in the margin on a level
with the date of issue.
To avoid the necessity of creating English versions of certain illustrations the translations of the
legends have been added in italic script and the standard french abbreviations have been unchanged.
Furthermore, to ensure ready reference, the same abbreviations have been used in the parts of the
text which correspond to such illustrations.
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SECTION 0
TABLE OF CONTENTS
Page
- General 0-101
LIST OF ILLUSTRATIONS
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GENERAL
(Figure 1)
Flight controls are provided with conventional control surfaces on the three axes :
Stabilator and rudder servo-controls can also be fed with electrical commands.
Hydraulic system :
Moreover, flight controls are provided with flying aids and with an autopilot (See manual 10).
AB
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Direction
Rudder
Gauchissement
Roll
Volet interne
Inboard wing flap
Volet extern
Outboard wing flap Hypersustentateurs
High-lift devices
Bec externe
Outboard leading edge slat
Bee interne
Inboard leading edge slat
1- SCOPE
This sheet summarizes the necessary precautions to be taken when working on flight control
system hydraulic equipment.
2- GENERAL INSTRUCTIONS
Take all the necessary precautions required for working on hydraulic system (See 07-0).
3- SPECIAL INSTRUCTIONS
A Servo-control
Servo-controls with fixed or moving barrel are adjusted in factory to the same center-to-center
distance, with very close tolerances. The length of servo-controls provided with a fixed barrel should
never be adjusted, as such servo-controls include a mechanical follow-up device connected between the
piston and the control bellcrank. Any modification of the center-to-center distance will require the
servo-control to be sent to 4 th line repair facilites for complete adjustment.
B Releasable bellcrank
Before pressurizing the hydraulic system fully or partially, it is imperative that the operator should
check that both connections between releasable bellcrank and servo-control are either both coupled or
both uncoupled (risk of damage to a releasable bellcrank lever). Severe damages will also be caused to
both components in the case where one of these two connections is uncoupled (even for a short time)
while hydraulic pressure is applied in one system. When reinstalling a releasable bellcrank, make sure to
use the bellcrank attaching pin mounting thimble so as not to damage the internal seals.
In order to use the whole capacity of the accumulator built into the electrically-operated selector
valve controlling the releasable bellcranks, it is necessary that the hydraulic lines located between two
components should be bled after complete filling of hydraulic system 1. Three bleed screws are
provided for that purpose on each releasable bellcrank.
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1 - SCOPE
To check that hydraulic leaks are within permissible tolerances.
2- LEAK CHECK
A Leak description
A leak on a moving component can be defined as follows : wetting over a large surface where the
amount of leaking fluid can be measured. A leak can be expressed in drops.
NOTE : It is normal for a moving component to show a surface wet from leaking fluid, the amount
of which cannot be measured (drop).
- A slight wetting should be considered as normal. In the case where a leak is noticed, do not wipe
the jack at leaking point but proceed as follows :
(a) Place a white paper sheet under suspected point and watch the jack for 15 minutes. Five drops
only are allowed during that lapse of time, otherwise change the component.
(b) In the case where less than 5 drops are noticed, and in the case doubts persist, it is recommended
to perform the leak dynamic check.
(2) On other components not provided with dynamic seals :
Seepage is generally tolerated provided that no drop forms in less than 30 minutes (hydraulic
system pressurized or not).
(3) On couplings :
- No seepage is permitted.
This operation is to be performed if the results of the static check are not satisfactory.
(1 ) Preparation
Wipe the jack (never use compressed air for this purpose).
-
white paper sheet under the jack.
- Place a
- Do not wipe the jack again during following operations.
- Apply pressure to the system.
- Operate the servo-control at least 10 times (complete cycle : retraction + extension) so as to
steady the leak.
NOTE : The leak flow may vary during the first cycles, depending on the time during which the
servo-control has remained inoperative.
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- Once the last drop caused by stabilization cycles has fallen, watch the doubtful jack with care.
- Slowly operate the servo-control for a series of 25 cycles.
- A maximum of 10 drops is allowed for each servo-control during above cycles ; otherwise, change
the component.
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1 - EQUIPMENT REQUIRED
A Special tools
C Spares
2- MATERIALS
3- PRELIMINARY STEPS
- Remove doors 36-02, 36-10, 14-04i, 14-08Î, V2-46, V1-56 (wrench M31052), V1-58, V3-47,
D2-42 and D2-43.
- Remove blanking plug from- hole providing access to the fixed point of rudder servo-control.
4- INSPECTION
B On servo-controls, check :
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MANUAL
5 - CLEANING - SERVICING
A - Cleaning
CAUTION:
NEVER USE SOLVENTS SUCH AS TRICHLORETHYLENE FOR THAT OPERATION.
B - Servicing
NOTE: On stabilator servo-controls, relieve pressure in greased chamber of slide valve control
bellcrank by depressing grease-nipple ball; do not relieve pressure on servo-controls
with amendment index B.
6 - FINAL STEPS
-Reinstall:
-Blanking plug.
-Access doors.
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PROFONDEUR STABILATORS Côté droit R/H SIDE
1 - SCOPE
To indicate tightening torques and to sum up the rod adjustment procedure.
2 - TIGHTENING TORQUE TO BE APPLIED TO ROD LOCKNUTS
Enclosed illustrations indicate the torque(s) to be applied to the locknut of end fittings on
each rod.
3 - ADJUSTMENT PROCEDURE
A - Procedure
(1 ) Preliminary steps
-The screwing of an end fitting into the rod body should be accomplished freely "by
hand" as for screwing of the locknut onto the end fitting.
-Upon replacement of a rod component, the threads of all dissimilar metal assemblies are
to be coated with faying surface compound (Mastinox 6856H).
(2) Non-micrometric adjustable rod
-Length adjustment should provide for unstressed fitting of junction pins to rods or adja¬
cent bellcranks. When screwing or unscrewing end fittings, observe:
-the relative positioning of end fittings
-the minimal length of threads to be engaged in the rod body. When observed in a
plane perpendicular to the axis, the maximum unscrewing mark (circular recess or colored sec¬
tion on the end fitting threads) should not be visible when the retainer and locknut are fitted.
-When adjusting length, fully take up the play of end fitting threads by applying an ap¬
propriate torque to the locknut. After removing the rod, use appropriate tools permitting to ex¬
actly reproduce the center-to-center dimensions and direction of the end fittings, so as to be
sure that these two characteristics are not altered by application of the recommended torque.
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AA
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4 à 4,5 mdaN^
(29.5 to
33.187 ft.lb)
.12 mdaN
J88.44 ft. lb)
.17 mdaN
(132.3 ft. lb)
FIGURE COMMANDE DE GAUCHISSEMENT - Couples de serrage NOTA : Les bielles ombrées sont non réglables
ROLL CONTROL SYSTEM - Tightening torques NOTE : Shaded rods are not adjustable
AB
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0,5 à 0,6 mdaN.
4 à4,5mdar>
O^ (29.5 to
i 4 à 4,5 mdaN
(29.5 to 33.187 ft.lb)
33. 187 ft.lb
ms&m
SI
28 mdaN
(206.5 ft.lb)
4 à 4,5 mdaN
(29.5 to 33.187 ft.lb)
m
FIGURE 4 - COMMANDE DE PROFONDEUR - Couples de serrage NOTA : Les bielles ombrées sont non réglables
PITCH CONTROL SYSTEM - Tightening torques NOTE : Shaded rods are not adjustable
AB
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4 à 4,5 mdaN
(29.5 to 33.187 ft.lb) 0,5 à 0,6 mdaN
(44.25 to 53. 10 in.lb)
4 à 4,5 mdaN
(29.5 to 33.187 ft.lb)
4 à 4,5 mdaN
(29.5 to 33. 187 ft.lb)
5 à 5,5 mdaN
(36.875 to
40.562 ft./b)
0,5 à 1mdaN
(44.253 to 88.507 in.lb)
0,5 à 1 mdaN 3,6 mdaN 3,6 mdaN 12 mdaN 2,5 mdaN 8,2 mdaN 2,5 mdaN
(44.253 to 88.507 in.lb) (26.55 ft.lb) .(26.55 ft.lb) (88.5 ft.lb) (18.437 ft.lb) (60.475 ft.lb) (18.437 ft.lb).
1 - SCOPE
To describe the special operations to be carried out after installation or replacement of an
equipment : concerned items of equipment are those, the removal/installation of which was not dealt
with in the present manual. General operations are described in «Instructions to be followed when
working on systems» (see 01-0).
2- EQUIPMENT CONCERNED
A Control stick
- When installing or removing the control stick, use wrench M 15007.
- After installation, perform the tests related to each system.
B Flight control rods
Installation of teflon nutation limiting washers on rod pins
(1) Install a teflon washer between the components to be connected : the washer is to be placed
at the fixed end of each rod, ON THE NUT SIDE of the connecting pin.
Teflon washer
(2) In the following instances, in order to check more easily and visually the presence of a teflon
washer at the rod fixed end, the washer is to be installed ON PIN HEAD SIDE and not on nut side.
Pitch :
- rod 272-52 at junction with bellcrank 272-1 1 ,
- rod 272-54M1 at junction with bellcrank 272-1 1 ,
- rod 272-64 at junction with bellcrank 272-19.
Roll :
- rod 271-51 at junction with bellcrank 271-10,
- rod 271-57 at junction with bellcrank 271-17,
- rod 271-58 at junction with bellcrank 271-17,
- rod 271-59 at junction with bellcrank 271-17,
- rod 271-60 at junction with bellcrank 271-18.
Rudder :
- rods 275-22 LH and RH at junction with quadrants 275-1 1 and 275-12,
- rod 275-21 at junction with quadrant 275-1 1 .
Teflon washer
NOTE : For the roll AFU, install a teflon washer ON EACH CONNECTING CLEVIS, ON THE NUT
SIDE OF THE PIN.
For the rudder AFU, install a teflon washer ON EACH CONNECTING CLEVIS, ON THE
HEAD SIDE OF THE PIN.
AA
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t
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1 - SCOPE
2- EQUIPMENT REQUIRED
A Special tools
3- PRELIMINARY STEPS
4- CHECK
5- FINAL STEPS
AF
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SECTION 1
TABLE OF CONTENTS
Page
1-0 GENERAL
Incorporated documentation
AB
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LIST OF ILLUSTRATIONS
AA
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(Figure 1)
Power servo-controls are provided at the other end of system to actuate both ailerons and both
spoilers.
Roll trim function is effected through deflection of both ailerons, the spoilers being not used.
Should roll channel electrical control circuits happen to fail, the various safety systems will
automatically change over to direct mechanical control (control stick).
1 In hydraulic system 1 :
Autopilot no longer available
-
- Half of spoiler servo-control nominal force available only. Aileron servo-controls supplied
through system 2.
2 In hydraulic system 2 :
Autopilot available but half of spoiler servo-control nominal force available only. Aileron
-
servo-controls supplied through system 1.
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Boites à ressort
(spoilers)
Spring boxes
(spoilers)
_11 8
Servo Servo commandes'
commande spoi lers
ai leron Spoiler
Aileron servo-controls
servo-control
TABLE OF COMPONENTS
Layout - See Figures 1-2.
Location Doc.
Item Name - Characteristics and Functions Access Door No. S 1
It includes :
- A roll and pitch stop system. These stops (which can be
adjusted on the ground) are intended to limit control
stick movements.
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Location Doc
Item Name - Characteristics and Functions Access Door No. S I
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Location Doc.
Item Name - Characteristics and Functions
Access Door No. S I
9 SLIDING ROD
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Location Doc
Item Name - Characteristics and Functions
Access Door No.
In normal operation :
- When open, it supplies system 1 pressure to servo-
controls 77C and 79C through pressure reducing valve 4.
- It actuates dual supply valve 96C which shuts off
system 2.
- When closed (autopilot emergency uncouple command),
it shuts off system 1 pressure to auxiliary servo-
controls and causes automatic actuation of dual supply
valve 96C which then supplies servo-controls 77C and
79C with system 2 pressure through pressure reducing
valve 5.
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Location Doc
Item Name - Characteristics and Functions Access Door No. S I
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Location Doc
Item Name - Characteristics and Functions
Access Door No.
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Location Doc
Item Name - Characteristics and Functions
Access Door No.
(See 13-1)
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82 C
Frames
19a 19 18a 18 17a 17a 18a 19 19a
-f-
I
"T
I I i i
r96C ' 5 i i ' 53 C |
f :
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ROLL LINKAGE
(Figure 3)
The roll linkage is of the rigid type (pushing and pulling movements).
It is actuated by control stick 1. Control stick travel is limited on either side of aircraft centerline
by means of two stops. A pressure seal lever is used to provide sealing at cockpit outlet in a lateral
structural box.
Then, the linkage is routed vertically up to the junction Vee of both air intake ducts.
A rocker and bellcrank system is used at fuselage upper part to separate the roll linkage in two
linkages (L/H and R/H) which are then directed to the wings.
Each linkage is run through the integral fuel tank located aft of false spar 4 through a slide rod 9
placed inside a sealed tube. A bellcrank with two outputs then connects the linkage to the following :
- Spring box 7
- Bellcrank 20, fitted with stop 21 intended to limit the stress applied to the servo-control slide
valve and prevent the latter from being damaged.
- Spoiler servo-control 8.
- Inboard and outboard spoiler driving system, consisting of rods and five control bellcranks
intended to actuate the spoiler assembly.
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HYDRAULIC SYSTEM
(Figure 4)
The roll control system is hydraulically supplied from system 1 or emergency system (sub-system
B) and system 2 (sub-system D) (See 07-1 : Hydraulic power generation).
In the case of system 1 failure, from system 2 automatically supplying barrel 2 through dual
supply valve 96C and pressure reducing valve 5.
2 Aileron servo-controls 11 are normally supplied from system 2 supplying barrel 2. In the case of
system 2 pressure drop, servo-control barrel 1 is supplied from system 1 through dual supply valve 12.
- Spoiler servo-controls 8 are hydraulically supplied from system 1 or emergency system and
system 2 supplying both barrels.
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LEGENDE KEY
_ Circuit 1 System 1
Vers P.A
To A.P
1 - MANUAL CONTROL
Manual control is effected by actuating control stick 1 laterally. The command is transmitted
mechanically to the distributing slide valves of auxiliary servo-control 79C. Electrically-operated
selector valve 53C is open and allows system 1 pressure to be supplied to barrel 1 of auxiliary
servo-control 79C. Dual supply valve 96C prevents system 2 pressure from being supplied to barrel 2 of
auxiliary servo-control 79C.
The servo-control is directly controlled by the linkage which drives control slide valve 24. By-pass
valve 26 allows the pressure to be directed to chamber A or B. Slide valve 24 directs the pressure to
power stage chamber A or B and causes the servo-control body to move.
Barrel 2 : As already said above, this barrel is not pressurized. By-pass valve 27 interconnects
power stage chambers.
The moving servo-control drives the roll linkage which acts simultaneously on the distributing slide
valves of aileron and spoiler servo-controls 1 1 and 8.
- It is supplied from system 2, dual supply valve 96C causing system 1 to be shut off. As no
pressure is applied to barrel 1, by-pass valve 28 causes power stage chambers A and B to become
interconnected.
- The pilot's command conveyed by the linkage causes control slide valve 30 to move, therefore
entailing servo-control movement.
servo-control barrel 1.
- Dual supply valve 96C, which is slaved to system 1 pressure, causes system 2 to be shut off.
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Barrel 1 : Autopilot engagement causes solenoid valve 22 to open and cause the following :
The downs tream linkage and control stick then follows the servo-control movement.
Barrel 2 : This barrel is not pressurized. By-pass valve 27 interconnects power stage chambers.
They operate in the same manner as in manual control mode (See 1-B).
As soon as the autopilot is disengaged, solenoid valve 22 closes, causing the bellcrank of
servo-control 79C to become locked and the hydraulic supply to the servo slide valve to be shut off.
Main distributing slide valve 24 is controlled mechanically by the control stick.
(1) It is also possible to cause autopilot disengagement by actuating the control stick so as to operate
one of the safety microswitches controlled by the bellcrank of servo-control 79C.
The aerodynamical balance of an aircraft varies in accordance with airspeed and flight
configuration (underwing stores, etc.).
The pilot is relieved of constant actuation of controls to maintain the aircraft in balanced flight
thanks to the trim actuators which provide 2 means of changing the length of a linkage. The pilot can
then change the position of the control surfaces to obtain neutral setting of the corresponding artificial
feel unit.
The roll trim system acts on the ailerons only. Each trim actuator 94C or 95C is inserted in series
in each aileron linkage, downstream of spoiler control connection. These actuators are
electro-mechanical devices converting the rotary movement of an electric motor into the longitudinal
movement of a rod. They operate simultaneously and one actuator extends its rod while the other
retracts it, and inversely.
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Circuit 1 Circuit 2
Branche B Branche D
System 1 System 2
Sub-system B Sub-system D
53 C
FIGURE 5
V\\\V .v
tSr^i
- SERVO-COMMANDE AUXILIAIRE
22
B!=} >à *
79 C
AJ LB« 221
FIGURE 6 - SERVO-COMMANDE AUXILIAIRE
FONCTIONNEMENT EN COMMANDE ELECTRIQUE AVEC P.A
A UXILIA R Y SER VO-CONTROL
AC OPERATION ELECTRICAL CONTROL MODE WITH AUTOPILOT
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Circuit 2 Circuit 1
Branche D Branche B
System 2 System 1
Sub-system D Sub-system B
Circuit 1 Circuit 2
Branche B Branche D
System 1 System 2
Sub- system B Sub -system D
The trim system is controlled either manually or automatically. It should be said that both
actuators are independent of each other although they operate simultaneously. A device is provided to
synchronize their mid-travel settings, in order to prevent progressive offsettings due to small speed
differences to take place.
Trim actuators 94C and 95C are controlled from a control switch located on control stick
handgrip, which control switch actuates «R/H-L/H» plunger 92C.
«Manual-auto» relay 93C, which is not energized, directs the power supply voltage to the actuators
through trim synchronizing relays 1 1 6C and 1 1 7C.
Trimming is effected by the flying aids when the autopilot is engaged (See 13-1-13-2).
(a) Principle
With autopilot engaged, roll commands are fed to auxiliary servo-control 79C, causing the latter to
move and to drive both aileron and spoiler linkages.
However, aircraft flight characteristics are affected by permanently deflected spoilers (additional
drag). It can be also said that any auxiliary servo-control movement causes a load to be applied by the
A.F.U. to pilot's linkage, which load varies in accordance with control stick displacement. The load
applied by the A.F.U. the moment the auxiliary servo-control bellcrank becomes unlocked with respect
to servo-control body in the case of autopilot uncoupling (see operation of roll channel) would cause
I the distributing slide valve to open fully and suddenly, causing the aircraft to roll suddenly.
Pickoff 80C, located downstream of servo-control 79C, is used by the flying aids to detect the
position of the roll linkage (and therefore of the spoilers) in order to retract the spoilers and return the
A.F.U. to its zero load setting. The flying aids then generate the commands intended for trim actuators,
so as to obtain lateral balance through the ailerons alone.
The following takes place during operation of trim actuators (operating at a very low speed
corresponding to an aileron deflection of about 5° per minute) :
- Additional deflection of ailerons in the same direction as that obtained through the initial
movement of auxiliary servo-control 79C.
- Progressive modification of autopilot command, resulting from above deflection and intented to
maintain aircraft balance about roll axis.
The trim actuators stop operating when the output voltage of position pickoff 80C is lower than
selected threshold value.
(b) Operation
Autopilot engagement causes a signal to be fed by the flying aid rack to relay 93C through
amplifier 48C, which relay 93C causes control circuits to be switched from manual mode to automatic
mode.
The control signals generated by the flying aid rack operate relay 151C or 152C, depending on
whether L/H or R/H trimming is required for spoiler retraction.
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(a) Principle
This device is controlled by mid-travel position microswitch 33 provided on each actuator. Each
microswitch 33 controls the energization of relay 1 16C or 1 17C thi purpose of which is to cut off the
power supply to the first actuator reaching its mid-travel position, such a power supply being restored
through the other relay only when the second actuator also reaches its mid-travel position. These two
microswitches are provided with two positions allowing mid-travel position synchronizing to be
obtained in both extending and retracting directions.
(b) Operation
Let us assume that L/H actuator 95C is in «rod retracted» position while R/H actuator 94C is in
«rod extended» position. The relays controlled by micro-switches 33 are energized.
The trim system is energized for L/H trimming. The rod of L/H actuator 95C extends and is
supplied through relay 1 17C. R/H actuator 94C is supplied through relay 1 16C and its rod retracts.
If, for instance, actuator 95C moves faster than actuator 94C, relay 117C is de-energized the
moment actuator 95C reaches its mid-travel position, therefore causing the latter to stop moving.
Actuator 94C is then supplied in parallel through both relays.
When actuator 94C reaches its mid-travel position, relay 1 16G is de-energized and the following
configuration is obtained :
Actuator 95C starts moving again since both actuators are synchronized. Actuators will then
operate simultaneously until control signal disappears or until power supply to electric motors is cut off
through the action of each actuator limit switch.
Roll trim indications are provided on trim indicator 82C. This indicator, which is common to the
three trim control systems (yaw, roll and pitch) provides actuator position indications.
The information is fed by the potentiometers built into actuators 94C and 95C.
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4- CASES OF FAILURE
A - Manual operation
Barrel 2 of auxiliary servo-control 79C is supplied by dual supply valve 96C subjected to system 2
pressure.
Barrel 1 : By-pass valve 26 interconnects both power stage chambers under the action of its spring.
Barrel 1 being not supplied (dual supply valve), operation remains unchanged.
As no pressure is applied to barrel 1 , by-pass valve 29 interconnects power stage chambers. Barrel 2
is driven by the linkage and operates normally.
(a) Such a failure does not affect auxiliary servo-control 79C which operates normally on system 1 .
(b) Under the action exerted by system 1 pressure, dual supply valve 12 allows aileron servo-control
barrel 1 to be supplied. By-pass valve 29 interconnects barrel 2 power stage chambers.
Pushed back by the pressure, by-pass valve 28 causes barrel 1 chamber interconnection to be
suppressed.
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In the case where system 1 and emergency system fail when autopilot is engaged, auxiliary
servo-control 79C is automatically supplied with system 2 pressure through dual supply valve 96C
which causes the autopilot to be simultaneously uncoupled. The system then operates in manual mode
with 50 % of spoiler servo-control nominal force available. Full aileron servo-control nominal force is
available.
Such a failure does not affect auxiliary servo-control 79C which continues to operate in electrical
mode on system 1 . As in the above case, only 50 % of spoiler servo-control nominal force is available.
Full aileron servo-control nominal force is available.
Electrically-operated selector valve 53C is closed by pilot's action on switch 52C1. This causes
hydraulic supply to barrel 1 of auxiliary servo-control 79C to be shut off, therefore causing the
auxiliary servo-control to operate on system 2 (supplying barrel 2 which is then directly controlled
from the control stick). Autopilot uncoupling takes place the moment hydraulic supply is changed from
system 1 to system 2 as controlled by dual supply valve 96C.
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Circuit 1
Circuit 2
Branche B Branche D .
System 1 System 2
Sub-system B Sub-system D
53 C 96 C
SERVO-COMMANDE AUXILIAIRE
FIGURE 10 - PANNE CIRCUIT ET SECOURS 1
Circuit 2 Circuit 1
Branche D Branche B
System 2 System 1
Sub-system D Sub-system B
i. * i i ' .i
SERVO-COMMANDE D'AILERON
FIGURE 11 - PANNE CIRCUIT ET SECOURS1
INCORPORATED DOCUMENTATION
CONTROL STICK
(Figure 12)
1 - GENERAL
2- DESCRIPTION
A - Head 1
B - Handgrip 2
C- Body 3
D- Base 4
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E Arm 5
Roll control linkage output is obtained through a bearing cage 12 transmitting control movements
and absorbing control stick rotation.
3- OPERATION
A Pitch control
The control stick assembly swivels about the axis of arm 5 driving bellcrank 8 which actuates the
pitch linkage. Travel is limited by the adjustable stop screw fitted to the stop bellcrank. The adjustable
screw comes into contact with the fixed stop (forward travel) and with the adjustable stop screw (aft
travel). These two stops are mounted on a support integral with aircraft structure.
B - Roll control
The movement of handgrip 2 drives rod 11 through bellcrank 10. Rod 11 actuates bellcrank 13
which transmits its movement to roll output fork 6. Travel is limited by the adjustable stop screws
placed laterally at control stick body lower, part. Forward and aft control stick movements (pitch
control) have no action on fork 6, relative rotation between link-rod and fork 6 being ensured by the
bearings of cage 12.
4- INSTALLATION IN AIRCRAFT
The control stick is located in the cockpit, between frames 5 and 7. It is attached through ball
bearing cages 7 and 9 screwed onto cockpit floor vertical webs.
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INCORPORATED DOCUMENTATION
ROLL ARTIFICIAL FEEL UNIT
(Figure 13)
1 - GENERAL
The A.F.U. is a spring system the rod displacement of which provides a force varying in
accordance with such a displacement.
2- DESCRIPTION
- Cylinder 1
- Rod 2
- Two stops 3 and 4
- Two end springs 5 and center springs 6
- Sleeve 7
- Adjusting guide 8
- Two attachment clevises 9 and 10
A- Cylinder 1
One end of cylinder 1 is blanked off by one of the attachment clevises while the other end is
blankedoff by adjusting guide. Cylinder 1 contains the A.F.U. constituent items.
B- Rod 2
It slides in the cylinder and its displacement in either direction drives stops 3 and 4, therefore
causing the springs to be compressed.
C- Stops 3 and 4
D Springs 5 and 6
E - Sleeve 7
Screwed onto the rod, it provides for the adjustment of center spring initial setting during
assembly.
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F Adjusting guide 8
Screwed into the cylinder, it provides for the adjustment of both end spring initial setting.
Its bore houses teflon ring 19.
It is secured against motion in cylinder 1 by means of nut 12.
G Attachment clevises 9 and 10
Clevis 10, which is screwed onto the cylinder, is made integral with the latter through nut 11. It is
| used to adjust the A.F.U. to length in the aircraft.
Clevis 9 is screwed to the external ena ot rod 3 and is secured against motion by means of
lockplate 13.
Each clevis is provided with pin 14, washer 15, nut 16 and locking pin 17.
3- OPERATION
A Rod retraction (A.F.U. shortening) causes the representative point on the force versus travel chart
to move along broken line OABC.
(1) Point 0
The center spring is compressed between both stops respectively bearing agains rod shoulder and
sleeve. The rod is in balanced configuration under the antagonistic action of both end springs.
(2) Segment OA
The spring located on cylinder bottom side becomes compressed. The center spring, due to its
higher initial load, remains set to the same length. The spring located on rod side extends.
(4) Segment AB
The spring located on cylinder bottom side becomes compressed. The center spring remains still
set to its initial length. The spring located on rod side which has reached its free length dimension
remains inoperative.
Within that range, only the spring located on cylinder bottom side is operating.
(5) Point B
The load applied by the spring located on cylinder bottom side exactly reaches the center spring
initial setting value.
(6) Segment BC
The load applied by the spring located on cylinder bottom side is higher than center spring initial
setting value. The center spring becomes compressed and stop 4, which acts as a common seat to both
springs, leaves its bearing point and moves along the rod.
Within that range, only the center spring and the spring located on cylinder bottom side are
operating.
B Rod extension (A.F.U. lengthening) causes the representative point on the force versus travel chart
to move along broken line OA'B'C. The springs operate in a symmetrical way with respect to rod
retraction sequence described above.
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.14-15-16-17 14-15-16-17
m*MMM%£M
1 I
wmmmwsswt
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1 1 (24.72)
25,48 (57.28)
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21 A (61.60)
29,32 (65.90)
INCORPORATED DOCUMENTATION
SPOILER SPRING BOX
(Figure 14)
1- GENERAL
Inserted in the flight control channel, the spring box allows one of the spoilers to be deflected
upwards and takes up the linkage slack in the case where the aileron is being deflected downwards.
2- DESCRIPTION
- Body 1
- Rod 2
- Two stops 3 and 4
- Spacer 5
- Two springs 6
- End-fitting 7
- Two attachment clevises 8 and 9.
A - Body 1
. One body end is blanked off by end-fitting 7 into which is screwed one of the component
attachment devices.
The other end is drilled with a hole provided for rod passage.
The body contains the spring box constituent items.
B- Rod 2
It slides in the cylinder and its displacement in either direction drives stop 3 or 4, therefore causing
the springs to be compressed.
C- Stop 3 and 4
Each stop acts as a seat to one of the springs.
Their bore and outer surface are provided with four machined grooves, each of these grooves being
fitted with a teflon washer 21 . These teflon rings are intended to reduce frictions between stops and rod
and between stops and body.
D Spacer 5
Placed between the two stops, it slides on the rod and acts as a seat to the springs.
Its bore is provided with two machined grooves accomodating a teflon washer 20.
E Springs 6
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F- End-fitting 7
Clevis 9, which is screwed into end-fitting 7 , is made integral with the latter through nut 1,1. It is
fitted with pin 14, washer 15, nut 16 and safety pin 17. It is used to adjust the spring box to length in
the aircraft.
Clevis 8 is screwed to the external end of rod 2 and is secured to the latter by means of
lockplate 12. It is fitted with pin 18 and nut 19. Washer 13 is inserted between clevis 8 and stop 3.
3- OPERATION
In rest configuration, the spring box rod is held in neutral position due to the equivalent initial
setting of both springs.
Initial setting value is equal to the spring box threshold force. Any force higher than this threshold
force causes the rod to be moved (extension or retraction).
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INCORPORATED DOCUMENTATION
AILERON SPRING BOX
(Figure 15)
1 - GENERAL
This spring box, which is placed in front of the aileron servo-control and which is coupled to the
trim actuator, is intended to :
- obtain full spoiler deflection in the case where the aileron servo-control abuts against its
mechanical stop or is incapable of absorbing further effort ;
- limit linkage stresses to an acceptable value for system components.
DESCRIPTION
- Body 1
-Rod 2
- Two stops 3 and 4
- Spring 5
- Plug 6
- End-fitting assembly 7.
A - Body 1
One body end is blanked off by plug 6 and theother is drilled with a hole provided for rod passage.
The body contains the spring box constituent items.
B- Rod 2
Shouldered at one end, it slides in the cylinder and its displacement in either direction drives
stop 3 or 4, therefore causing the spring to be compressed.
C- Stops 3 and 4
They act as a seat to the spring.
Their bore and outer surface are provided with three machined grooves, each of these grooves
being fitted with a teflon ring 13-14. These teflon rings are intended to reduce frictions between stops
and rod and between stops and body.
D Spring 5
Bearing against both stops 3 and 4, it is more or less compressed depending on spring box
lengthening or shortening.
E - Plug 6
Screwed into the body, it takes up the end play of the moving assembly.
It is provided with a threaded end which allows the spring box to be attached to the trim actuator
through nut 1 1 and lock washer 12.
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F End-fitting assembly 7
Screwed onto the rod external end and secured against motion by means of lockplate 9, it is fitted
with teflon-coated ball 15. Washer 8 is inserted between stop 3 and end-fitting 7.
3- OPERATION
In rest configuration, the spring box rod is held in neutral position due to spring initial setting.
Any force higher than this treshold force causes the rod to be moved (extension or retraction).
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-.-.i f JV.V.'.V
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H^J^L±UmXJ^Jm*^*Êm*J I I I |rt^J^^MJjrt*i*M^kwilWi
Butée mécanique
Mechanical stop
i *
Butée mécanique
Mechanical stop
Travel
Modification 682
non appliquée
Modification 682
not incorporated
1 - EQUIPMENT REQUIRED
A - Special tools
2 - MATERIALS
-Grease AIR 4222 or 4210
3 - REMOVAL
A - Preliminary steps
B - Removal
4 - INSTALLATION
A - Preliminary steps
-Adjust AFU length to the corresponding center-to-center distance without stress (see
04-1).
-Lubricate the pins slightly before installation.
B - Installation of AFU
-Through door 1 1 -08i, offer the AFU end fitting located on sliding rod side and engage
its towards the rear of the aircraft. The drain holes are to be aligned to within ± 10° and di¬
rected downwards.
-Couple the AFU to the linkage:
-install the pin on fixed point side, taking care to insert the teflon nutation-limiting
washer between clevis and fitting on nut side. Place the pin head towards the outside of the
aircraft. Install the washer and the nut (10-mm wrench) and then the locking pin,
-install the pin on bellcrank side, taking care to insert the teflon nutation-limiting
washer on nut side. Place the pin head on aircraft centerline side. Install the washer and the
nut (10-mm wrench) and then the locking pin.
-Connect the bonding braids (7-mm wrench).
NOTE: Make sure that the screw attaching the bonding braid to the AFU does not abut
against the front support.
5 - FINAL STEPS
-Check roll artificial feel forces (see 04-1). Check that the AFU does not come into con¬
tact with other components during its travel.
-Check that the attaching pins are properly locked and close the access doors.
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1 - EQUIPMENT REQUIRED
A Standard tools
B Spares
2- MATERIALS
3- PRELIMINARY STEPS
Disconnect the electrical connector from the trim actuator and free the clamps.
-
- Remove the pin attaching the spring box to the servo-control, remove the cotter pin and unscrew
the nut (10 mm wrench).
- Remove the pin head retainer (7 mm wrench), then the pin attaching the trim actuator to the
bellcrank (10 mm wrench). Recover the flange and the washer.
- Remove the spring box and trim actuator assembly from the structural box.
- Unlock and loosen the nut attaching the spring box to the trim actuator (19 mm wrench or
17 mm wrench if modification 682 not incorporated) while holding the lockwasher of the trim actuator
sleeve (19 mm wrench) ; remove the lockwasher from the trim actuator sleeve, unscrew the spring box.
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Restricted MANUAL 04
A Preliminary steps
- Lightly lubricate the pins and end fitting of the spring box before installation.
CAUTION :
CHECK THE BEARING FACES OF THE LOCKWASHER, SKIRT-TYPE NUT AND END OF
THE TRIM ACTUATOR SLEEVE WHICH SHOULD BE FREE OF DISTORTION, METAL
BURRS AND DENTS.
- Fully screw skirt-type nut 1 1 matched with the plug without tightening, then place lockwasher 12
against the nut.
- Screw xne spring box onto the trim actuator, observing the center-to-center distance as mesured
on removal.
- Engage lockwasher 12 in the trim actuator sleeve notches (adjust to ± 1/4 turn), then unscrew the
skirt-type nut so as to seat the assembly.
- Tighten skirt-type nut 1 1 as follows :
-apply a settling torque of 3 m.daN (22.125 ft.lb) to the skirt-type nut while holding the
lockwasher with a 19 mm open-end wrench. Loosen the nut and perform this settling operation three
times,
- apply a final torque of 2.5 m.daN (18.44 ft.lb).
CAUTION :
MAKE SURE THAT ONE OF THE WRENCHES DOES NOT ENGAGE BOTH THE SKIRT-TYPE
NUT AND THE LOCKWASHER.
DURING THIS OPERATION, DO NOT PREVENT THE ROTATION OF THE TRIM ACTUA¬
TOR OR ANOTHER COMPONENT OF THE SPRING BOX.
NOTE : Upon connection of the spring box to the trim actuator (modification 682 incorporated),
make sure that the nut skirt sufficiently covers the center portion of the spring box plug
shank. To this end, check dimension X which should be less than or equal to 14 mm
(0.551 in) between the skirt-type nut bearing face and the spring box plug (see 04-1 :
Adjustment of roll control system).
- Install the pin on servo-control side, head up : install the washer and Nylstop castellated nut
(10 A/F wrench), then fit the cotter pin.
- On bellcrank side : position the recessed washer (upper portion), install the pin with head up,
insert the washer (on pin head side), install and tighten the nut (10 A/F wrench), and then position
the pin head retainer (7 A/F wrench).
The spring box adjustment is correct if the ailerons are in the same position as before removal.
6- FINAL STEPS
- Check the following on system 1 , then system 2, then systems 1 and 2 (see 04-1 ) :
- that aileron neutral positions are within tolerance,
- that spoiler offset (aileron/spoiler interconnection) is adjusted within tolerance,
- that aileron and spoiler control operates properly with correct travel.
- During operation, make sure that there is not contact with components of the compartment.
- After checking correct safetying of the spring box on the trim actuator and installation of the
attachment pins, close the door and fit the blanking plug.
AB
09-86 Restricted 1-303
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Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Spares
2- MATERIALS
- Grease Air 4222 or 4210.
3- PRELIMINARY STEPS
- Remove door V2.59 and the gang channel with its nuts.
- Remove fairing V1.51.
- Set the roll linkage to neutral (see 04-1 ).
- Remove the blanking plugs from the holes providing access to the spring box pins.
4- REMOVAL
5- INSTALLATION
A Preliminary steps
NOTE : In the event of spring box replacement, its length is to be adjusted as per the center-to-center
distance as measured on removal (see 04-1 : Calibration check of spoiler spring box - Final
steps).
B Installation
6- FINAL STEPS
Perform a functional test of the roll control system (see 04-1 ).
-
Check that the spring box does not come into contact with other components during its travel.
- Check that the attaching pins are properly locked, remount the gang channel with its nuts, refit
the doors and the fairing and install the three blanking plugs.
AA
09-86 Restricted 1-304
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Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
- Flight control 1st line tool kit
B Standard tools
- Set of extra-thin open-end wrenches
- Torque wrench kit, 2 to 20 m.daN (15 to 150 Ib.ft) and 0 to 3 m.daN (0 to 20 Ib.ft)
- Accessory kits for torque wrenches
D Spares
- 1 retainer F 110-32-03
- 1 retainer 23351 AC 050 LE
- 2 retainers 23351 AC 060 LE
- Blanking plugs for :
- access hole to pin of drive rod of servo-control slide valve (plug F1 16-10-48)
- access hole to bellcrank/micrometric rod pin (plug F1 16-10-45)
2- MATERIALS
-Grease AIR 4222 or 4210
-Sealant PR 1422B
3- GENERAL
Servo-controls are interchangeable. They are adjusted in factory with very close tolerances (same
center-to-center distance for same piston position). No operation is permitted on servo-controls. Any
operation causing the center-to-center distance to be altered requires the component to be sent to the
manufacturer for complete adjustment.
4- PRELIMINARY STEPS
- Remove doors V1.56 (wrench M31052), V1.58, V1.60, V1.51, V1.63 and the relevant blanking
plugs so as to allow access to the various pins (wrenches M31066 and M31069).
- Remove gang channel 6 fitted to door V1.58.
5- REMOVAL
I A - Disconnect the four servo-control supply pipes on servo-control side (14 and 16 mm A/F open-end
wrenches, or 17 mm A/F open-end wrench for Teflon pipes (Mod. 384 incorporated)). Blank off the
ports by means of appropriate plugs.
- Remove the pin head retainer (5 mm socket). Recover the spring. Remove the retainer using
extractor M3 1063.
- Remove the pin (10 mm socket) using extractor M31064.
AC MOD 757
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MANUAL 04
n.
- Act on the spoiler to bring micrometric rod/bellcrank 4.hinge pin opposite door V1 .63.
- Remove the nut retainer (10 mm socket) and the pin (30 mm socket). Recover travel limit
washer 7.
Uncouple micrometric rod 3 from servo-control actuating bellcrank 2 (connecting pin opposite
-
access hole).
- Remove the pin head retainer (10 mm socket). Recover the spring. Remove the retainer using
extractor M31 063.
- Remove pin S 30 using extractor M31065.
- Recover the travel limit washer.
F Disengage and position micrometric rod 3 and bellcrank 2, proceeding as described hereafter and
as shown in the figure.
- Disengage bellcrank 2 towards the wing root, while rotating the arm located on servo-control
side in order to bring it approximately parallel to the spar, with a view to removing it from its hinge
clevises.
- Rotate the micrometric rod by 180° (half-turn with retainer upwards) and disengage it through
the rear spar passage hole. If it is desired- to remove it from the wing, first remove the retainer (passage
through spar hole).
- Pivot bellcrank 2 and push it against rib 1, with the arm located on micrometric rod side firmly
applied against the rib and parallel to the latter. Support the bellcrank by means of a wooden block 5
(see drawing).
6- INSTALLATION
A Preliminary steps
- Prior to installation in aircraft, clean and lightly lubricate the pins and ball joints. On the
lubricated ball joint (fixed point side), check that the lubricating groove is opposite the end fitting
notches used for disassembly.
AB MOD 757
05-85 Restricted .1-306
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B Installation
(4) Couple the servo-control to bellcrank 2. To position the pin, the sliding rod may be disengaged
by pulling on the servo-control barrel while actuating the control slide valve so that the clevis comes
in front of the swivel end.
- Position the pin and torque tighten (M31048) to 9 to 10 m.daN (66.3 to 73.7 Ib.ft).
- Fit the pin retainer and its attachment screw.
- Install the bonding braid.
AC MOD 757
01-86 Restricted 1-306M
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
(6) Connect the four hydraulic pipes, taking care not to cross them (as per the figure, view on G).
7- REPLACEMENT
(1 ) Adjustment check
Uncouple drive rod 1 from the servo-control on slide valve side, and micrometric rod 3 on bell¬
-
crank 4 side.
- Pressurize barrel 1 (low delivery rate, maximum pressure 50 bar - 724 psi).
- Bring the servo-control to retracted mechanical stop position.
- Install tool M31 150 (see figure below) and adjust its screw in order to come into contact with the
servo-control bushing.
- Drop the hydraulic pressure.
- Couple micrometric rod 3 to bellcrank 4.
- Press the spoilers by hand onto their closing stops.
- Using a set of feeler gages, check that the clearance between tool and servo-control bushing is
2.5 _ 0 1 mm (0.1 ~ Q 0Q4 in). If required, readjust the center-to-center distance of rod 3 as per para¬
graph «Readjustment».
SPOILER
SERVO-CONTROL
-SPOILER SERVO¬
CONTROL BUSHING
INSTALLATION OF TOOL
AA MOD 757
05-85 Restricted 1-306T
AVIONS MARCEL DASSAULT L^ZZTy^ MIRAGE F
BREGUET AVIATION ^^=L--^^>
Restricted MANUAL 04
(2) Readjustment
Remove micrometric rod 3 and record its center-to-center distance.
-
Uncouple the clevis from the rod body, unsafety and loosen nut 8 (see figure , section F).
-
Unscrew the clevis, remove the retainer and fit a new one.
- Reinstall the clevis, approximately to the center-to-center distance previously recorded.
- Unsafety and loosen nut 9 (wrench M31042 and holding device M31152). Unscrew the clevis,
remove the retainer and fit a new one.
- Reinstall the clevis, approximately to the center-to-center distance previously recorded.
-Torque tighten nut 9 to 17 m.daN (132.3 Ib.ft) and nut 8 to 12 m.daN (88.44 Ib.ft) (wrench
M31042 and holding device M31 152) while holding the two clevises in alignment.
- Reinstall rod 3 and, using a set of feeler gages, check that the clearance between tool and servo¬
control bushing is 2.5 _ 0 1 mm (0.1 ~n nna. m>- If required, readjust the rod length.
- Remove rod 3, bend over the retainer tabs without attempting to lodge them in the castella-
tions of nut 9.
- Reinstall rod 3.
- Check the adjustment (see paragraph «Adjustment check»).
- Apply pressure to the system. Operate the control stick and check that the spoilers deflect by
+ 1°
52 o
-2°
8- FINAL STEPS
- Check that all the components are correctly installed and that safetying is performed wherever
required.
- Bleed the hydraulic systems (see 07-1).
- Check the operation and adjustment of the roll channel (see 04-1).
- Reinstall the removable nut gang channel, access doors and fairings ; install new blanking plugs
on the pin access holes.
AA MOD 757
05-85 Restricted 1-306W
AVIONS MARCEL DASSAULT \
BREGUET AVIATION,
MIRAGE F
MANUAL 04
SECTIOIN
SECTION F
Bielle micrométrique de conjugaison spoilt
Micrometric spoiler interconnection roa
Phasi
y////////////////////////)>(////////////////f
Phase
DESACCOUPLEMENT
DES LIAISONS MECANIQUES
UNCOUPLING OF
MECHANICAL CONNECTIONS
Phase
PHASES DE POSITIONNEMENT DE LA BIELLE MICROMETRIQUE
ET DU GUIGNOL
BELLCRANK AND MICROMETRIC ROD POSITIONING PHASES
VUE SUIVANT G
VIEW ON G
FIGURE 16 -DEPOSE-POSE D'UNE SERVO COMMANDE DE SPOILERS
REMOVAL-INSTALLATION OF SPOILER CONTROL PHASES DE DEPOSE DE LA SERVO COMMANDE
AC MOD 757 SERVO-CONTROL REMOVAL PHASES
03-81 Restricted 1-307 FIGURE 16 1-3i
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1 - EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
- Grease Air 4222 or 4210
3- GENERAL
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
Servo-controls are interchangeable. No operation is permitted on these parts. Any operation
causing the center-to-center distance to be altered requires return of the component to the manu¬
facturer for complete adjustment.
4- PRELIMINARY STEPS
- Remove door 14.08i in nose U/C well.
NOTE : For easier access to this door, it is recommended to remove some of the air conditioning
pipes.
5- REMOVAL
- Remove the position pickoff link rod.
- Disconnect the electrical plug from the aircraft receptacle.
- Disconnect both bonding braids (7 mm wrench).
- Disconnect the pipes on the support. Proceed in the following order, starting from door side : P2,
R2, P1 and R1 (14 mm thin fork wrench and 16 mm open-end wrench) (see figure). Note the position
of the pipes to prevent misconnections upon reinstallation (in particular put identification marks on the
two outboard side pipes).
- Blank off the pipes on the support and on the servo-control by means of appropriate plugs.
- Bind the pipes together at the upper part of the servo-control (pipes directed forwards).
- Remove the attaching pin of the slide valve control rod (10 mm wrench).
- Remove both servo-control attaching pins (10 mm wrench). Recover the flange located on
bellcrank side.
- Remove the servo-control.
AA
03-83 Restricted 1-308
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
6- INSTALLATION
A Preliminary steps
Before installing the servo-control in aircraft, equip it with its flexible pipes and lock these pipes.
The pins are to be fitted with their heads directed outward, so that the nuts are located on access
door side for easier locking pin installation.
- Install the recessed washer and the nut (10 mm wrench), then fit a locking pin.
- Reconnect the system 1 pipes to the support (see figure).
- Servo-control return (R1) to the orifice on outboard side (long pipe at bottom).
- Servo-control delivery (P1) to the immediately adjacent orifice (short pipe at top).
For each pipe, position the coupling nut and engage a few threads by hand, then continue to
screw until contact is obtained (use a 16 mm extra-thin fork wrench with short stem) ; tighten.
CAUTION :
BE CAREFUL NOT TO TWIST THE FLEXIBLE PIPES.
For each pipe, position the coupling nut and engage a few threads by hand, then continue to
screw until contact is obtained (use a 16 mm extra-thin wrench with short stem) ; tighten.
CAUTION :
BTTJAREFUL NOT TO TWIST THE FLEXIBLE PIPES.
- Lock the two couplings together.
- Connect the electrical connector and the bonding braids.
DO NOT CONNECT THE PICKOFF LINK ROD.
7- CHECKING OF CLEARANCES
- Bleed the hydraulic systems (see 07-1). Never bring the ailerons into stop position during this
operation.
- Relieve the hydraulic pressure.
- Disconnect the spring boxes from the servo-control slide valve (8 mm wrench).
- Apply pressure to hydraulic system 1 .
- Proceeding very slowly, manually actuate the slide valve to successively bring the auxiliary servo¬
control against its «rod retracted» then «rod extended» stops ; simultaneously move the servo-control
to stop position and check that the spring boxes can be installed for each of these positions. This opera¬
tion is intended to make sure that the auxiliary servo-control internal stops are within the power servo¬
control stop-to-stop range.
- Measure the power servo-control stop-to-stop range.
- Connect the spring boxes to the servo-control slide valve.
- Measure the auxiliary servo-control stop-to-stop range and check that there is a clearance between
servo-control and auxiliary servo-control.
- Connect the control rod of the auxiliary servo-control slide valve.
- Install the connecting pin with its head on outboard side and fit a locking pin.
- Connect the bonding braid.
AA
03-83 Restricted 1-309
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8- FINAL STEPS
CAUTION :
TAKE ALL APPLICABLE SAFETY MEASURES INVOLVED WHEN CHECKING PINNING
DOWNSTREAM OF THE AUXILIARY SERVO-CONTROL (SEE 01-0).
- pin the bellcrank upstream of the auxiliary servo-control (pin MS 1390-20-8 10),
- check that the LH wing root bellcrank can be pinned (pin MS1390-10-810).
CAUTION :
- OVER THE WHOLE TRAVEL, CHECK THAT :
-THE PIPES DO NOT RUB AGAINST ANY COMPONENT, SPECIALLY AGAINST THE
POSITION PICKOFF SUPPORT,
- THE PIPES ARE NOT TWISTED.
- Carry out the electrical tests of the roll auxiliary servo-control system (see 13-1).
- Install the spacer and the access doors.
- Perform the integrated test of the flight control electronic system (see 13-0).
AA
12-84 Restricted 1-309M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
SECTION C SECTION B
1 - EQUIPMENT REQUIRED
A Special tools
C Spares
2- MATERIALS
- G rease Air 4222 or 42 1 0
3- GENERAL
4- PRELIMINARY STEPS
- Remove doors V2.46 and V3.51, as well as the plug blanking the access hole to the servo-control
pin (on sliding rod side) and the servo-control/spring box link pin.
- Remove gang channel 1 .
- Remove aileron drive rod fairing V3.47.
- Remove door 14.08i in nose U/C well.
- Remove the pin of the slide valve control rod (10-mm wrench).
5- REMOVAL
A Disconnect hydraulic pipes from structure (14- and 16-mm open-end wrenches). Blank off
uncovered ports by means of appropriate plugs.
C Disconnect the spring box from the servo-control slide valve (10-mm A/F wrench).
Rondelle'
Washer
- Attaching pin on sliding rod side : 19-mm socket. Recover the nutation-limiting flange and
recessed washer.
- Bring the clevis opposite door V3.47 to unscrew the nut.
- To remove the pin (extractor MS 1396), bring it level with the hole in the wing upper surface.
5- INSTALLATION
A Preliminary steps
Clean and lightly lubricate attaching pins and ball joints. Check that the lubricating groove on the
lubricated ball joint (fixed point side) is opposite the end fitting notches used for disassembly.
B Installation
NOTE : Engage the servo-control in its compartment with rod retracted. It will be necessary to
extend the sliding rod for pinning the attaching pins.
Check that the components are properly installed and that all the parts concerned are properly
locked.
6- FINAL STEPS
AB
11-85 Restricted 1-312
AVIONS MARCEL DASSAULT
BREGUET AVIATION
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. _ _
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Standard tools
2- GENERAL
TAKE ALL SAFETY PRECAUTIONS APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
3- REMOVAL
A Before removal
B Removal of valve
CAUTION :
MARK THE POSITION OF SYSTEM 1 AND 2 LINES.
INSTALLATION
5- FINAL STEPS
AA
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MANUAL csa
1 - EQUIPMENT REQUIRED
A - Special tools
-Flight control 2nd line tool kit.
B - Standard tools
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
-Accessory kit for torque wrench, 0 to 3 m.daN (0 to 20 ft.lb)
C - Ground support equipment
-Mechanical test stand MK M043.
D - Spares
-1 lockplate (clevis-sleeve locking),
-4 bearing rings 06S0161001,
-2 bearing rings 08S0205008.
2 - MATERIALS
-Approved chlorinated solvent or white spirit.
-Grease M I L-G -4343.
3 - DISASSEMBLY
-Remove pins 14.
With the AFU neither compressed nor released, accurately measure the center-to-center
distance between attaching clevises - theoretical dimension: 383.6 ± 3 mm (15.102 ± 0.12
in).
- Unsafety nuts 1 1 and 1 2.
-Unlock and unscrew nut 11 (wrench MHC 229-23) while holding clevis 10 (34-mm
A/F ring wrench).
-Unscrew and remove clevis 10 and nut 11.
-Determine the relative position of adjusting guide 8 with respect to cylinder 1 and if re¬
quired, mark these two parts (mark covering both parts). Measure dimension D.
-Straighten lockplate 13, unscrew clevis 9 (wrench D017) while holding sleeve 7
(10-14 x 17 wrench) and then remove clevis 9 and lockplate 13.
-Place the AFU in support block MFG 229-21. Unlock and unscrew nut 12 (wrench
MHC 229-22) while holding adjusting guide 8 (28-mm A/F ring wrench).
-Fully unscrew the adjusting guide, then remove the moving assembly and spring 5 from
cylinder 1 (adjusting guide side).
-Remove the cylinder from the support block and remove second spring 5.
-Accurately measure dimension E on the moving assembly then unscrew sleeve 7
(10-14 x 17 wrench) while securing rod 2 against rotation (wrench MHG 229-21).
-Successively remove stop 3, spring 6 and stop 4.
AB
06 - 87 Restricted 1 - 401
AVIONS MARCEL DASSAULT \LS>-^-K\ /V\ll\^\wC. I
breguet aviation ^^^ Restricted . MANUAL 04
-If necessary, remove any minor defects from chromium-plated surfaces of rod and sleeve
using crocus cloth.
-Carefully clean both parts upon completion of above operation.
-Systematically replace bearing rings 18 and 19.
-On stops 3 and 4, blend out the edges of any marks caused by the spring if the depth of
the indentations does not exceed 0.3 mm (0.012 in); otherwise, replace the stops.
-Check characteristics of springs 5 and 6:
-for both springs 5, free length comprised between 35.1 and 36.7 mm (1 .368 and
1.431 in) or deflection of 1.6 mm (0.063 in) under a load of 2.93 to 3.37 daN (6.59 to
7.57 Ib.wgt),
-for spring 6, free length comprised between 54 and 56.2 mm (2.106 and 2.191 in)
or deflection of 6.2 mm (0.244 in) under a load of 10.23 to 11.77 daN (23 to
26.46 Ib.wgt).
NOTE 1 : The spring free lengths are the operating values.
-Scrap any spring whose characteristics are not to the above tolerances.
-Check the bearing faces of nut 12 and cylinder 1 and of nut 11 and clevis 10 which
should show no evidence of distortion, burrs or dents; otherwise, replace nuts 11 or 12 and at¬
tenuate the defects on the cylinder or clevis bearing face without modifying the perpendicular¬
ity of the faces in relation to the axis of the part.
-Using a cloth smeared with a slight amount of grease MIL.G.4343B, lubricate the
springs and internal components of the equipment, then remove any excess grease from the
sliding surfaces so as to prevent grease accumulation at the internal stops or in the ring
grooves. EXCESS GREASE IS DETRIMENTAL TO AFU OPERATION.
5 - ASSEMBLY
NOTE: Upon assembly, lightly lubricate the threads of guide 8, rod 2 and cylinder 1 .
NOTE: When installing the clevis, make sure that its evacuation hole is aligned (as close as
possible) with the hole in the cylinder.
6 - TESTS
AB
06-87 Restricted 1 -402
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^sSF3.^*^
fi^J^-j^Q, MIRAGE F
^5â^=-~^^ Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
2- MATERIALS
-Approved chlorinated solvent or white spirit.
-GreaseMIL-G-4343.
3- DISASSEMBLY
NOTE : Modification 682 incorporated : as plug 6 and skirt-type nut 1 1 are matched, the rejection of
one part shall be cause for systematic replacement of both parts.
Clevis 7, which is fitted with a Teflon-coated ball, should be cleaned by means of a clean lintless
rag soaked with solvent, being careful to avoid any contact between Teflon-coated ball and solvent.
NOTE : While performing cleaning, make sure that the vent holes provided on body 1 and plug 6 are
clear.
AB
06-87 Restricted 1-403
AVIONS MARCEL DASSAULT fiV-'Ml
BREGUET AVIATION ^^ ^^> ^ . ^ . ,,.,,,,.. .04
^<-l ^s~~^> Restricted MANUAL
-Check removed parts for external condition, making sure that the various rubbing sur¬
faces do not show evidence of deep scratches or flaking of chromium-plating coat protecting
the rod.
-Systematically replace bearing rings 13 and 14.
-On stops 3 and 4, blend out the edges of any marks caused by the spring if the depth of
the indentations does not exceed 0.3 mm (0.012 in); otherwise, replace the stops.
-Check that the free length of spring 5 is comprised between 223.9 and 228.5 mm
(8.732 and 8.911 in).
-Scrap any spring whose characteristics are not comprised within above tolerances.
-Check the bearing faces of nut 10 and body 1 which should show no evidence of dis¬
tortion, burrs or dents; otherwise, replace nut 10 and attenuate the defects on the body bear¬
ing face without modifying the perpendicularity of the face in relation to the axis of the part.
-Check that the hexagon section of plug 6 has three lockwire holes; otherwise, drill the
holes as indicated in the figure.
-Using a cloth smeared with a slight amount of grease MIL.G.4343B, lubricate the
springs and internal components of the equipment, then remove any excess grease from the
sliding surfaces so as to prevent grease accumulation at the internal stops or in the ring
grooves. EXCESS GREASE IS DETRIMENTAL TO SPRING BOX OPERATION.
5 - ASSEMBLY
NOTE: Upon assembly, lightly lubricate the threads of rod 2 and plug 6.
6 - TESTS
-Spring box calibration check (See 04-1).
AB
06-87 Restricted 1-404
AVIONS MARCEL DASSAULT /L=i>'"r-U
BREGUET AVIATION, __
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
2- MATERIALS
-GreaseMIL-G-4343B
3- PRELIMINARY STEPS
AA
09-86 Restricted 1-404H
AVIONS MARCEL DASSAULT /7_^i>^rU.
BREGUET AVIATION ^1 _
MIRAGE F
Restricted MANUAL 04
- Check the bearing faces on body 1 and nut 10, then fit the plug (after lightly lubricating the
threads) in body 1 until end play of the moving assembly is completely suppressed. Install nut 10 and
torque to 3.4 ± 0.17 m.daN (25.07 ± 1.25 ft.lb) and check that no end play exists after tightening.
Safety the nut and plug as indicated in the figure.
- Install the new skirt-type nut 1 1 matched to plug 6.
- Check the bearing faces of the lockwasher and end of trim actuator sleeve which should show no
evidence of distortion, metal burrs or dents.
- Couple the spring box to the trim actuator.
- Observe the center-to-center distance between the attachments of the assembly (value
measured before removal). Make sure that the nut skirt sufficiently covers the center portion of the
spring box plug shank. To this end, check dimension X which should be less than or equal to 14 mm
(0.551 in) between the skirt-type nut bearing face and the spring box plug (see 04-1 : Adjustment
of roll control system).
- Couple the assembly to the control linkage.
7- FINAL STEPS
Check the following on system 1 , then system 2, then systems 1 and 2 (see 04-1 ) :
-
- that aileron neutral positions are within tolerance,
- that spoiler offset (aileron/spoiler interconnection) is adjusted within tolerance,
- that aileron and spoiler control operates properly with correct travel.
- During operation, make sure that there is no contact with components of the compartment.
- After checking correct safetying of the spring box on the trim actuator and installation of the
attachment pins, close the door and fit the blanking plug.
AA
09-86 Restricted 1-404R
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^ ^s^o Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A - Special tools
B - Standard tools
-Torque wrench kit: 0 to 3 m.daN (0 to 20 ft.lb).
-Torque wrench accessory kit: 0 to 3 m.daN (0 to 20 ft.lb).
D - Spares
-1 lockplate (clevis-rod locking),
-6 bearing rings 06S01 61 001 ,
-4 bearing rings 06S0331001.
2 - MATERIALS
3 - DISASSEMBLY
AB
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MANUAL ,
04.,
-Clean all removed parts by dipping and brushing them in a chlorinated solvent or white
spirit bath.
- Dry with clean and dry compressed air.
NOTE: While performing cleaning, make sure that the vent holes provided on body 1 and
clevis 9 are clear.
-Check removed parts for external condition, making sure that the various rubbing sur¬
faces do not show evidence of deep scratches or flaking of chromium-plating coat protecting
the rod.
-Systematically replace bearing rings 20 and 21 .
-On stops 3 and 4 and spacer 5, blend out the edges of any marks caused by the spring if
the depth of the indentations does not exceed 0.3 mm (0.012 in), otherwise, replace the
stops and spacer.
-Check that the free length of springs 6 is comprised between 111.8 and 115.8 mm
(4.360 and 4.516 in).
-Scrap any spring whose characteristics are not comprised within above tolerances.
-Check the bearing faces of nut 10 and body 1 and of end-fitting 7 and nut 11 which
should show no evidence of distortion, burrs or dents; otherwise, replace nut 10 or 11 and at¬
tenuate the defects on the body or end-fitting bearing face without modifying the perpendicu¬
larity of the face in relation to the axis of the part.
-Using a cloth smeared with a slight amount of grease MIL.G.4343B, lubricate the
springs and internal components of the equipment, then remove any excess grease from the
sliding surfaces so as to prevent grease accumulation at the internal stops or in the ring
grooves. EXCESS GREASE IS DETRIMENTAL TO SPRING BOX OPERATION.
5 - ASSEMBLY
NOTE: Upon assembly, lightly lubricate the threads of rod 2, end-fitting 7 and clevis 9.
-With rod 2 gripped in a vice fitted with fiber jaws, successively install first stop 4, spring
6, spacer 5, second spring 6 and second stop 3 on rod 2.
-Exert a pushing force on stop 3 so as to allow washer 13 and lockplate 12 to be in¬
stalled and clevis 8 to be screwed as far as possible.
-Continue to screw clevis 8 (wrench D21) up to stop. Tighten to a torque of 1 m.daN
(88.507 in.lb). Fold lockplate 12.
-Carefully insert moving assembly into body.
-Screw nut 10 on end-fitting 7 and then screw end-fitting 7 into body (wrench
MHC 228-21) until end-fitting inner face just comes into contact with stop 4 (which cancels
any end play between body and moving assembly). Then, slightly nut 10 (wrench
MHC 228-22).
-Screw 9 into 7, then 11 or 7, and slightly tighten.
6 - TESTS
-Spring box calibration check (See 04-1).
AB
06-87 Restricted 1-406
AVIONS MARCEL DASSAULT
BREGUET AVIATION^,
/LJ^TU MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
2- MATERIALS
3 - PRELIMINARY STEPS
4- INSPECTION
5- CLEANING -SERVICING
A Cleaning
CAUTION :
NEVER USETRICHLOROETHYLENE FOR THIS OPERATION.
AB
08-84 Restricted 1-501
AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted MANUAL 04
B Servicing
(2) On spoilers :
6- FINAL STEPS
AA
05-74 Restricted 1-502
AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted MANUAL 04
\ « ^^^r<S. « ^CT~-5s- ^
\ '^T"*5ï--£» .*-:-'Vri::r^::::^-~----
f ^^ ^**~- m^ -
LEGENDE KEY
1 - EQUIPMENT REQUIRED
A Special tools
-Toolkit F 1-EL-B
2- INSPECTION
A Handgrip
B- Head
C- Body
- Electrical cables
- Body proper.
D- Base
AB
04-75 Restricted 1-504
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MANUAL .,
04
1 - SCOPE
-To perform AFU calibration check in the case where artificial feel loads are found to be
out of tolerance in aircraft.
-To perform AFU adjustment after complete disassembly performed for servicing and lu¬
brication.
2 - EQUIPMENT REQUIRED
A - Special tools
-Flight control 2nd line tool kit.
B - Standard tools
-Torque wrench kit : 0 to 3 m.daN (0 to 20 ft.lb).
-Torque wrench accessory kit : 0 to 3 m.daN (0 to 20 ft.lb).
C - Ground support equipment
-Mechanical test stand MKM043.
3 - AFU TESTS
A - Installation of AFU on test stand
-Mechanical test stand MKM043 should be previously fitted with all adaptors provided
for AFU installation (See mechanical test stand technical handbook).
-Using the attaching pins belonging to test stand :
-pin clevis 9 to balance beam,
-pin clevis 10 to moving poppet.
-Rotate moving poppet control wheel so as to set the balance beam in horizontal position
(pointer set to zero). The AFU is then set to neutral (no load applied); make sure that the bal¬
ance beam pinning position corresponds to the pointer zero position.
NOTE 1 : The ratio available with balance scales hooked to beam ends is 1/10 and the corre¬
spondence between the weight placed on one scale and the load applied to the AFU
rod is as follows:
AB
09-85 Restricted 1-506
AVIONS MARCEL DASSAULT!
MIRAGE F
BREGUET AVIATION ^-£c-~ ^^=^> . , kjiamiiai r\A
^-^ -«-^ Restricted MANUAL 04
(2) Slightly act on the other side of the balance beam so as to also obtain a small displace¬
ment of the rod and slowly release to the balancing position, then slowly reset the pointer to
zero using the control wheel, and pin the balance beam. Measure corresponding dimension
"C".
(3) The absolute value of (B - C) must be less than or equal to 0.14 mm (0.006 in).
(1 ) Reference dimension "A", between gauge bearing face and external face of adjusting
B + C
guide, is equal to : -
Pin the balance beam and place on one of the scales a weight which applies a load of
5 daN (1 1 .24 Ib.wgt) to the rod. Rotate the moving poppet control wheel so as to equalize
the forces and unpin the balance beam.
-With the balance beam in horizontal position (pointer at zero), slightly act on one side
of the balance beam so as to obtain a small displacement of the rod and slowly release to the
balancing position, then slowly reset the pointer to zero by rotating the moving poppet control
wheel. Measure dimension "B" between gauge bearing face and guide.
-Slightly act on the other side of the balance beam so as to also obtain a small displace¬
ment of the rod and slowly release to the balancing position, then slowly reset the pointer to
zero using the control wheel. Measure corresponding dimension "C" and then pin the balance
beam.
-The absolute values of (A - B) and (A - C) must be comprised between 1.16 and
1.38 mm (0.046 and 0.054 in).
(2) Perform the same tests by placing the weight on the other scale. The results must be
within the same tolerances.
AB
09-85 Restricted 1-507
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(1) Pin the balance beam and place on the same scale a weight which applies a load of
7 daN (1 5.74 Ib.wgt) to the rod. Rotate the moving poppet control wheel so as to equalize
the forces and unpin the balance beam. Perform the same operations as described above so as
to measure new dimensions "B" and "C".
(2) Pin the balance beam and place on the same scale a weight which applies a load of
10 daN (22.48 Ib.wgt) to the rod. Rotate the moving poppet control wheel so as to equalize
the forces and unpin the balance beam. Perform the same operations as described in paragraph
3-C so as to measure new dimensions "B" and "C".
-The absolute values of (A -B) and (A - C) must be comprised between 3.2 and
3.8 mm (0.126 and 0.15 in).
Perform the same checks by loading the other scale.
(1) Pin the balance beam and place on the same scale a weight which applies a load of
12 daN (26.97 wgt) to the rod.
Perform the same operations as above so as to measure new dimensions "B" and "C".
(2) Pin the balance beam and place on the same scale a weight which applies a load of
25 daN (56.20 Ib.wgt) to the rod.
Perform the same operations as above so as to measure new dimensions "B" and "C".
F - Check that the AFU travel in both compression and extension direction is equal to
23 mm (0.906 in).
G - Remove the AFU from the test stand if all values are correct; otherwise, proceed to ad¬
justments of the equipment.
AB
09-85 Restricted 1-508
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MANUAL r\A04
4 - AFU ADJUSTMENT
For disassembly and assembly operations required by the adjustments, see 04-1 .
Should the values recorded in paragraph 3-C be found out of tolerance, remove the AFU
from the test stand, loosen nut 12 with wrench MHC 229-22, then screw adjusting guide 8
with the 28 A/F ring wrench to increase the travel, or unscrew it to reduce the travel.
Torque tighten nut 12 while preventing the adjusting guide from rotating. Reinstall the
AFU on the test stand and perform all the tests described in paragraph 3.
CAUTION:
IN ALL CASES, DIMENSION "A" WILL BE MEASURED FOLLOWING EACH ACTION
ON ADJUSTING GUIDE 8 AND SLEEVE 7.
(2) If correct adjustment cannot be obtained upon each test, replace springs 5 and repeat the
tests.
(1) Should the values recorded in paragraph 3-E be found out of tolerance, remove the AFU
from the test stand, disassemble clevis 9 with wrench D 01 7 and then, with the rod prevented
from rotating by means of holding screwdriver MHG229-21, unscrew sleeve 7 (10-14x17
wrench) to reduce the travel or screw it to increase the travel and act on adjusting guide 8 by
the same value to obtain correct adjustment. Torque tighten nut 1 2 and reassemble and torque
tighten clevis 9. Reintall the AFU on the test stand and perform all the tests described in para¬
graph 3.
(2) If correct adjustment cannot be obtained upon each test, replace spring 6 and repeat the
tests.
AA
09-85 Restricted 1-509
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
5 - FINAL STEPS
A - Final assembly
B - Final steps
-Clean and dry pins 14, washers 15 and nuts 16. Replace defective components.
-Slightly lubricate both pins and fit them on clevises 9 and 10. Install washers and nuts
(do not tighten). Install a new locking pin on each attaching pin and connect these two parts
through a lockwire.
-Check the whole AFU for :
-general condition and condition of protections,
-proper locking of parts.
AA
06-87 Restricted 1-509 M
AVIONS MARCEL DASSAULT
BREGUET
/U^^rU
AVIATION^c^P^ _
MIRAGE F
Restricted MANUAL 04
(Figure 15)
1- SCOPE
To perform sprinq box calibration check in the case where the spring box has been completely
disassembled for servicing and lubrication.
2- EQUIPMENT REQUIRED
A Special tools
B - Standard tools
3- PROCEDURE
- Mechanical test stand MK M043 should be previously fitted with all adaptors provided for sprinq
box installation (See mechanical test stand technical handbook). Using the attaching pin belonging to
test stand, pin clevis 7 to balance beam and screw plug 6 onto movinq poppet.
- Rotate moving poppet control wheel so as to set the balance beam in horizontal position (pointer
set to zero). The spring box is then set to neutral (zero load applied).
NOTE : The ratio available with balance scales hooked to beam ends is 10/1. The correspondence
between the weight placed on one scale and the load applied to the spring box rod is as
follows :
CAUTION :
IT IS IMPERATIVE THAT THE BALANCE BEAM SHOULD BE PINNED BEFORE PLACING
WEIGHTS ON A SCALE OR BEFORE REMOVING THEM. THIS IN ORDER TO PROTECT
COMPONENTS (CLEVIS, END-FITTING, ETC..) FROM DAMAGES DUE TO LARGE
ANGULAR MOVEMENTS.
BALANCE AND COMPONENT FORCES ARE EQUALIZED AFTER WEIGHTS ARE EITHER
PLACED OR REMOVED BY ACTUATING THE MOVING POPPET CONTROL WHEEL UNTIL
THE PIN CAN BE EASILY REMOVED FROM THE BALANCE BEAM.
AB
01-86 Restricted 1-510
AVIONS MARCEL DASSAULT
BREGUET AVIATION ,_
jLJ>-^r\l MIRAGE F
Restricted MANUAL 04
B Threshold check
- Place a dial indicator provided with a magnetic stand on the test boom, with dial indicator feeler
in contact with the bellcrank to which end fitting 7 is pinned.
- Set the dial indicator to zero (approximately to middle point of its whole range).
-Place on one scale a weight corresponding to minimum threshold value, i.e. 26.4 daN
(59.34 Ib.wgt). The dial indicator pointer deflects slowly, but such a deflection is not to be taken into
account, as it is due to internal component settling.
- Continue loading with weights of decreasing value until the dial indicator pointer moves signi¬
ficantly.
- The threshold should be reached with a load of 26.4 to 32.4 daN (59.3 to 72.8 Ib.wgt) applied to
the rod.
- Pin the balance beam and remove weights.
- Perform the same check by placing weights on the other scale.
(1 ) Place on one scale a weight provoking a load of 37 daN (83.1 Ib.wgt) on the rod.
Modification 682 not incorporated :
-38 daN (85.4 Ib.wgt)
Rotate the poppet wheel to equalize forces and unpin the beam.
With the beam in horizontal position (pointer set to zero), slightly move one side of the balance
beam to obtain a slight rod displacement, then slowly bring the pointer back to zero by rotating the
poppet wheel. -Measure dimension «B» between depth gauge bearing face and spring box body.
Slightly move the other side of the balance beam to also obtain a slight rod displacement and then
reset the pointer to zero by means of the poppet wheel. Measure the corresponding dimension «C» and
pin the beam.
The «B-A» and «C-A» values should be comprised between 12 and 37 mm (0.48 and 1.48 in).
Modification 682 not incorporated :
-between 15 and 40 mm (0.59 and 1..b7 in).
(2) Perform the same tests by placing the weights on the other scale. The results must be within the
same tolerances.
(3) After each test and with the balance beam pinned, check that the spring box rod travel is equal
to 42 mm (1 .65 in) in extension and 39.5 mm (1 .58 in) in retraction.
Modification 682 not incorporated :
-42 mm (1 .65 in) in retraction or extension.
D Test results
Should a play be found between body and rod with no load applied, screw or unscrew plug 6 with
respect to the body to eliminate this play.
Should the threshold or travel value be out of tolerance, replace the defective spring.
4- FINAL STEPS
Remove the spring box from the test unit.
-
Safety nut 10 and plug 6 (see figure) with lockwire. Install nut
- 11 and lockwasher 12 on the end
of plug 6, then screw on nut 1 1 without tightening.
Check the whole spring box for :
-general condition and condition of protections,
-proper locking of parts.
AB
09-86 Restricted 1-511
AVIONS MARCEL DASSAULT
BREGUET AVIATION, __
ZU^^rU.
__
MIRAGE F
Restricted MANUAL 04
1 - SCOPE
To perform spring box calibration check either in the case where loads are found to be out of
tolerance in aircraft, or in the case where the spring box has been completely disassembled for servicing
and lubrication.
2- EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
- Mechanical test stand MK M043 should be previously fitted with all adaptors provided for spring
box installation (See mechanical test stand technical handbook). Using the attaching pins belonging to
test stand, pin clevis 8 to balance beam and clevis 9 to moving poppet.
- Rotate moving poppet control wheel so as to set the balance beam in horizontal position (pointer
set to zero). The spring box is then set to neutral (zero load applied).
NOTE : The ratio available with balance scales hooked to beam ends is 10/1. The correspondence
between the weight placed on one scale and the load applied to the spring box rod is as
follows :
CAUTION :
IT IS IMPERATIVE THAT THE BALANCE BEAM SHOULD BE PINNED BEFORE PLACING
WEIGHTS ON A SCALE OR BEFORE REMOVING THEM, THIS IN ORDER TO PROTECT
COMPONENTS (CLEVIS, END-FITTING, ETC..) FROM DAMAGE DUE TO LARGE
ANGULAR MOVEMENTS.
BALANCE AND COMPONENT FORCES ARE EQUALIZED AFTER WEIGHTS ARE EITHER
PLACED OR REMOVED BY ACTUATING THE MOVING POPPET CONTROL WHEEL UNTIL
THE PIN CAN BE EASILY REMOVED FROM THE BALANCE BEAM.
AB
06-87 Restricted 1-512
AVIONS MARCEL DASSAULT
BREGUET
jL^^SL
AVIATION^^El^^"^
MIRAGE ,
F
.
Restricted MANUAL 04
B Threshold check
- Place a dial indicator provided with a magnetic stand on the test boom, with dial indicator feeler
placed in contact with the bellcrank to which clevis 8 is pinned.
- Set dial indicator to zero (approximately to middle point of its whole range).
- Place on one scale a weight corresponding to minimum threshold value, i.e. 13,5 daN
(30.34 Ib.wgt). The dial indicator pointer deflects slightly but such a deflection is not to be taken into
account as it is due to internal component settling.
- Continue to place weights of decreasing value until dial indicator pointer moves sharply.
Threshold should be obtained with a load of 13,5 to 16,5 daN (30.34 to 37.09 Ib.wgt) applied to
the rod.
- Pin the balance beam and remove weights.
- Perform the same check by placing weights on the other scale.
Remove weights from the scale and set the balance beam in horizontal position (pointer set to
zero) without applying any load to the spring box.
Using a depth gauge, measure dimension A comprised between depth gauge bearing face and body
external face. Then, pin the balance beam.
(1) Place on one scale a weight likely to exert a force of 25 daN (56.2 Ib.wgt) on the rod. Rotate the
moving poppet control wheel to equalize forces and then unpin the beam.
With the beam in horizontal position (pointer set to zero), slightly act on one side of balance beam
to obtain small rod displacement and then slowly bring the pointer back to zero by rotating the moving
poppet control wheel. Measure dimension B between depth gauge bearing face and spring box body.
Slightly act on the other side of balance beam to also obtain small rod displacement and then reset
the pointer to zero by means of moving poppet control wheel. Measure corresponding dimension C and
pin the balance beam.
The «B-A» and «C-A» values should be comprised between 24 and 41 mm (0.94 and 1.61 in).
(2) Perform the same tests by placing the weight on the other scale. The values obtained should be
comprised within same tolerances.
(3) After each test and with balance beam pinned, check that spring box rod travel is equal to 46 mm
(1.81 in) in both «rod extension» and «rod retraction» directions.
D Test results
Should a play be noticed between body and rod with no load applied, screw or unscrew end-fitting
7 with respect to the body to cancel that play.
Should threshold or travel value be found out of tolerance, replace defective spring(s).
4- FINAL STEPS
Remove the spring box from test stand and grip it in vice support MFG 228-21.
-
Tighten nut 10 to a torque of 3 m.daN (22.1 ft.lb) (wrench MHC 228-22). Check that no end
-
play between body and rod exists after tightening.
- Check that spring box center-to-center distance is equal to that measured before disassembly.
Otherwise, unlock and untighten nut 11 (wrench MHC 228-21), screw or unscrew clevis 9 and tighten
nut 11 to a torque of 2 m.daN (14.7 ft.lb) by means of the same wrench, while making sure that
evacuation holes respectively provided on body and clevis are aligned to ± 10° and directed downwards.
AB
06-87 Restricted 1513
AVIONS MARCEL DASSAULT f ^ J' -*< /V\ 1 1\ /A V-7 L I
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BREGUET AVIATION ^^^^ -. . . . . ,,..,,,., n.
Restricted MANUAL 04
AA
06 - 87 Restricted 1-514
AVIONS MARCEL DASSAULT
BREGUET AVIATION, _
fî^^ilrU. MIRAGE F
Restricted MANUAL 04
(Figure 19)
1 - SCOPE
2 - GENERAL
3 - EQUIPMENT REQUIRED
A - Special tools
-Toolkit F1-CVB
- Aiieron deflection templates
- Spoiler deflection templates
B - Standard tools
- Ground telephone
4 - PRELIMINARY STEPS
5 - FUNCTIONAL CHECK
AA
03"78 Restricted ^~5
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
A Preliminary steps
- Pin the first linkage bellcrank - Obtain a pinning free from play by selecting the appropriate
(rigging pin MS 1390-20-810) rigging pin among the three rigging pins available.
I
C Functional tests
Spoiler (52°+^)
(3) Actuate trim control switch to the Trim indicator : Bar moving >7°
left
AC
01-84 Restricted 1-517 1-5'
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
(4) RH wing : perform the same checks Should deflection value be found out of tolerance, determine
as those previously described for LH the cause. If necessary, refer to sheet «Adjustment of roll
wing. channel».
E Functional tests with pressure Perform the same checks as for system 2.
applied to systems 1 and 2 - Failure warning panel
«hyd. 1» out
«hyd. 2» out
«emg. hyd» on
(d) Lower «STICK UNCOUPLE» On failure warning panel, AP light A slight jerk is felt in control stick (operation of electrically-
switch comes on red. operated selector valve and dual supply valve).
(e) Move control stick from right Auxiliary servo-control operates on barrel 2. Same deflection
to left. values and loads.
AC
01-86 Restricted 1-518 1-51
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
(c) «STICK UNCOUPLE» switch to On failure warning panel, AP light - Check that electrically-operated selector valve operates. Move the
normal (guard down) goes out. i
control surfaces.
Actuate autopilot disengage lever On autopilot control and indicator
panel, AP flashing amber light goes
!
out.
supply valves.
FINAL STEPS
- Remove aileron and spoiler deflection templates
- Perform electrical test of roll channel servo-system (see 13-1 )
AC
1-519 1-51
11-81 Restricted
AVIONS MARCEL DASSAULT
BREGUET AVIATION,
iU^^TU MIRAGE F
Restricted MANUAL 04
(Figure 19)
1 - SCOPE
2 - GENERAL
TAKE ALL SAFETY STEPS APPLICABLE TO SYSTEM CONCERNED (SEE 01-0).
3- EQUIPMENT REQUIRED
A - Special tools
-Toolkit F1-CVB
-Tool kit F 1-E LA
- Aileron deflection templates
- Spoiler deflection templates
- Flight control rigging device.
B Standard tools
- Ground telephone
4 - PRELIMINARY STEPS
5 - FUNCTIONAL CHECK
AA
O4"77 Restricted 1~520
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
'I
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
A Preliminary steps
(2) Move control stick over its - Actuate control stick slowly and continuously, while making
whole travel. | sure that control moves without any binding point and that
i control stick resumes neutral position without any
chattering. If not, determine the cause.
C Functional tests 1
.^____ -
AC
1-521 1-521
02-85 Restricted
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
(2) Check of spoiler offset Should the deflection value be found out of tolerance, determine the cause.
If necessary, refer to «Adjustment of roll channel» workcard.
- Place a dial gauge on wing
with feeler in contact with spoiler
(dial gauge set to zero)
- Slowly actuate control stick Control stick quadrant Aileron : 40' to 50*
and check that dial gauge pointer starts r25'to1°30'
deflecting when control stick quadrant
pointer passes over 1°25' indication
- Remove dial gauge from wing
(3) Control stick fully moved to Control stick quadrant (18°37' + ^!)
the left 2403(y ± 2°
LH
spoiler
(5i° + £)
(4) Control stick fully moved to Control stick quadrant (18°37' + 1^')
the right 24° 30' ± 2°
RH
spoiler «*!?)
(5) Remove pointer-support
assembly
Install control stick handgrip
(6) Actuate trim control switch Trim indicator : bar moving >7° >7°
to the left
(7) Actuate trim control switch Trim indicator : bar moving >7°
X >7°
to the right
(8) Actuate trim control switch from Time required for tjt>tal deflection
left to right and from right to left 14 to 19 seconds
Hydraulic pressure selector Perform same checks as above, except those regarding trim system. Check
switch set to «servos» that deflection values remain within tolerance and same loads are obtained
Dual hydraulic pressure gauge (operation of auxiliary servo-control dual supply valve and aileron servo¬
System 1 : 0 control dual supply valves).
System 2 : 210 bar (3045 psi)
AD
01-86 Restricted 1-522 1-522
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
E Functional tests with pressure - Failure warning panel Perform same checks as for system 2.
applied to systems 1 and 2 «hyd. 1 » ~l out
«hyd. 2» J" out
«emg. hyd» on
(d) Lower «STICK UNCOUPLE» switch On failure warning panel, AP A slight jerk is felt in control stick (operation of electrically-operated
light comes on red. selector valve and dual supply valve).
(e) Move control stick from right to Auxiliary servo-control operates on barrel 2. Same deflection
left values and loads.
(f) «STICK UNCOUPLE» switch to On failure warning panel, AP Check that electrically-operated selector valve operates. Move the
normal (guard down) light goes out. control surfaces.
(a) Drop the pressure in system 2 Hyd. 2 on - Check servo-control supply through dual supply valves.
AC
1-523 1-52
01-86 Restricted
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
1
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
FINAL STEPS
Remove :
- aileron and spoiler deflection templates,
- flight control adjustment tools,
- perform electrical tests of roll channel servo-system (see 13-1).
AB
01-86 Restricted 1-523M 1-523
AVIONS MARCEL DASSAULT [LJ>-it^X
BREGUET AVIATION ^£7 _^
MIRAGE
.,.,,, ,
F
A1
Restricted MANUAL 04
1 - SCOPE
2- GENERAL
The flight control linkage is adjusted in factory using manufacturing tools (such as dummy
servo-controls, micrometric rods, dummy components, ect.) allowing basic linkage adjustment to be
determined and therefore providing for the interchangeability of certain system components).
The following particular rules should be known and complied with each time operations are
being carried out on the system :
- apply the correct tightening torques to the various connecting components (pins - rods) ; rods
should be torqued on a bench ;
- use thimbles for mounting the pins, in order to prevent the bores from being damaged ; lightly
lubricate the pins upon installation ;
- install the pins in the proper direction and orient the rods correctly ;
- install a teflon washer (anti-friction) or an anti-swiveling cup at the specified connections ;
- lock the assembled components (locking pins : lockwires - lockplates) following the applicable
instructions ;
- upon completion of adjustments, make sure that the linkages operate freely, with no unwanted
abutment.
AB MOD 757
03-81 Restricted 1-524
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^&-
ti -^-"rll
^^
MIRAGE F
Restricted MANUAL 04
3- EQUIPMENT REQUIRED
A Standard tools
- Set of extra-thin wrenches
- Torque wrench kit, 2 to 20 m.daN (15 to 150 Ib.ft)
- Dial indicator
B Special tools
- Flight control 1st line tool kit
- Flight control rigging device
- Aileron deflection templates
- Spoiler deflection templates
- Flight control adjustment tools
C Ground support equipment
-Electrical power supply, 1 15-200 V/400 Hz
-Hydraulic power supply
D Spares
-1 retainer F1 73-21 -07
- 1retainer 31650 AC 180 LE or
31650 AC 180 TA
- Lockwire 23320 AC 080 Z
4- PRELIMINARY STEPS
Remove linkage access doors.
-
Pin the pitch linkage at the first bellcrank located upstream of the auxiliary servo-control (rigging
-
pin MS 1390-10-810).
- Install the control stick deflection measuring quadrant (see figure 23).
IMPORTANT NOTE :
MAKE SURE THAT THE POSITION PICKOFF IS NOT CONNECTED.
NOTE : In order not to damage the potentiometer slider (terminal J), it is essenstial to perform this
test with a digital ohmmeter or an ohmmeter whose output is less than 5 mA.
The total potentiometer resistance R measured across therminals H and K is equal to
1400 ± 70 n.
AD MOD 757
06-87 Restricted 1-525
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
C24 c.2fe C26 DETAIL C
AFTER INSTALLATION
CAUTION :
CHECK THE BEARING FACES OF THE LOCKWASHER, SKIRT-TYPE NUT AND END OF
THE TRIM ACTUATOR SLEEVE WHICH SHOULD BE FREE OF DISTORTION, METAL
BURRS AND DENTS.
- On LH and RH sides, adjust the length of the assembly consisting of the trim actuator (set to
zero) and the spring box, so as to set the ailerons to zero (0° ± 15').
- Engage lockwasher 12 in the trim actuator sleeve notches (adjust to ± 1/4 turn), then unscrew the
skirt-type nut so as to seat the assembly.
Trim actuator
fcAY^NX
If required fit
washer (16)
P/N 04S0122014
"Depending on the desired center-to-center distance"
Make sure that the nut skirt sufficiently covers the center portion of the spring box plug shank.
To this end, check dimension X which should be less than or equal to 14 mm (0.551 in) between
the skirt-type nut bearing face and the spring box plug (see above sketch).
- Uncouple the spring box/trim actuator assembly and remove the lockwasher.
- Insert washer 04S0122014 between the skirt-type nut and the lockwasher.
NOTE : Specific case of coupling between spring box and trim actuator.
If the assembly is in abutment and thus prevents any further screwing of the spring box end onto
the trim actuator, it is necessary to refine the adjustment of the control linkage by reducing the length
of rod F171-22 (item 27 in figure 20) in order to obtain the required center-to-center distance (Rotate
the rod end through one turn after fitting a new retainer P/N : 31650AC100TA (tightening torque :
1.5 to 2 m.daN (11.06 to 14.75 ft.lb)).
After completion of this specific action on the control linkage, it is necessary to readjust the
aileron control system and the spoiler offset (spoiler spring box).
AD MOD 757
09-86 Restricted 1-527
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
Remove the rigging pin from wing root bellcrank 19 and drop the pressure in the sys-
tem.
Remove the trim actuator/spring box assemblies after marking LH and RH sides.
-
-Tighten skirt-type nut 11 as follows:
-apply a settling torque of 3 m.daN (22.125 ft.lb) to the skirt-type nut while hold¬
ing the lockwasher with a 19 mm open-end wrench. Loosen the nut and perform this settling
operation three times,
-apply a final torque of 2.5 m.daN (1 8.44 ft.lb).
CAUTION:
M7TCE SURE THAT ONE OF THE WRENCHES DOES NOT ENGAGE BOTH THE SKIRT-
TYPE NUT AND THE LOCKWASHER.
DURING THIS OPERATION, DO NOT PREVENT THE ROTATION OF THE TRIM ACTU¬
ATOR OR ANOTHER COMPONENT OF THE SPRING BOX.
Lockwire the nut with the lockwasher (connection between spring box and trim actua-
tor).
- Install the LH and RH trim actuator/spring box assemblies.
C - Adjustment of auxiliary servo-control
-Install the auxiliary servo-control.
-Apply pressure to the system.
-Successively set the auxiliary servo-control to "rod retracted" and "rod extended" stop
positions by slowly moving the slide valve by hand, and check that the trim actuator/spring
box assemblies can be installed. Note the aileron positions obtained.
+ 40'
Up and down deflections : 1 9° _ 0
-With bellcrank 1 pinned, adjust micrometric rod 4 to be able to pin LH wing root bell¬
crank 19. DO NOT LEAVE THE RIGGING PIN INSTALLED.
SPOILER
SERVO-CONTROL
iX=TJL,
s
I I
L
-y* *tl
w
Mise en place Bielle micrométrique de conjugaison spoilers
d'une rondelle Téflon Spoiler interconnecting micrometric rod
Installation of teflon
washer
DETAIL A DETAIL D
Butée de manche.
Control stick stop.
Vérification de la "boutonnière'
Check of spoiler "OFFSET"
DETAIL E
Vis butée
Stop screw
If this clearance is not obtained, remove micrometric rod 39 and fit new retainers (not bent)
on its adjustable clevis end (see figure 21, cross section A). Install rod 39, readjust its length
(micrometric adjustment) and bring the nuts into contact.
-After adjusting the length of rod 39 on the aircraft:
-remove the rod,
-place the rod in tool M31 1 52,
-torque nut 45 (wrench M31042) to 17 m.daN (132.3 ft.lb) and nut 46 to
12 m.daN (88.44 ft.lb), keeping the two clevises aligned,
-bend the retainer tabs; to safety castellated nut 45, do not attempt to position the
retainer, tabs in the nut castellations,
-reinstall rod 39,
-after signal adjustment and reinstallation of rod 39, check that the
+ 0+0
2.5 mm (0.1 in) clearance is still retained.
- 0.1 -0.004
Tighten the locknut to a torque of 2 to 2.2 m.daN (14.75 to 16.21 ft.lb) and safety,
-connect rod 23 to the control slide valve of the servo-control and to bellcrank 24,
-screw the stop screw of bellcrank 24 to a maximum,
-apply pressure to system 1 (206 bar),
+ 0.1 + 0.004
-unscrew the stop screw to obtain a clearance of 1 .3 mm (0.05 in)
+ 0 +0
at the spoiler servo-control (measured with a set of feeler gauges between the tool adjustable
contact plunger and the servo-control bushing) with bellcrank 24 in contact with its stop
screw.
AE MOD 757
09-86 Restricted 1-529
AVIONS MARCEL DASSAULT//JV-^-Tl / V\ll\/-\V^I_
^£0*
BREGUET AVIATION
^^ ^!<^>
^*^ ..
Restricted a/iamiiai/->/i
MANUAL 04
-tighten the locknut of the stop screw and check that the adjustment has not changed.
Safety the locknut (new retainer),
-set the servo-control to the "rod extended" stop position by moving bellcrank 24 manu-
+ 1°30'
ally and measure the spoiler deflection which should be 55°
- 1°
-fully retract the spoilers,
-drop the hydraulic pressure,
-remove the tool and install the retainer on the servo-control connecting pin head,
-connect spring box 25 to bellcrank 24.
-After adjustment of both spoiler servo-controls and check of aileron neutral position:
-check the spoiler offset adjustment,
-make sure that bellcrank 24 is not in contact with the wing structure (rib 2) when
the roll auxiliary servo-control is in its internal stop position.
-Drop the hydraulic pressure.
AC MOD 757
06 - 87 Restricted 1-530
AVIONS MARCEL DASSAULT ti^^TZL MIRAGE F
BREGUET AVIATION ^£_ ^ ^. . ......... n.
Restricted MANUAL 04
- After adjustment of the offset, bring the control stick to RH and LH roll mechanical position and
check on the templates that the spoiler deflection angle for each wing is less than that measured when
setting the servo-control in mechanical stop position.
F Adjustment of AFU
V
Adjust the roll AFU so as to bring the control stick as close as possible to neutral position.
-
Maximum permissible deviation : 20' (adjust to ± 1 turn, i.e. to ± 0.5 mm (± 0.019 in)).
(1 ) Auxiliary servo-control
- Auxiliary servo-control clearances are obtained by comparing the aileron deflection values
obtained in paragraphs «Adjustment of auxiliary servo-control» and «Adjustment of control stick roll
stops».
Make sure that a minimum clearance of 20' is obtained.
- Aileron servo-control clearances are obtained by comparing the aileron deflection values obtained
in paragraphs «Adjustment of servo-control» and «Adjustment of auxiliary servo-control».
Make sure that a minimum clearance of 20' is obtained.
- Spoiler servo-control clearances are obtained by comparing the spoiler deflection values obtained
in paragraphs «Adjustment of spoiler servo-control» and «Adjustment of control stick stops».
Make sure that a minimum clearance of 1° is obtained.
8- FINAL STEPS
- Remove all the tools.
- Reinstall all the access doors.
AA MOD 757
01-86 Restricted 1-530M
AVIONS MARCEL DASSAULT iL^^iTX MIRAGE F
BREGUET AVIATION^iF^V.-^"^ ,....., n.
^££*^<^> Restricted MANUAL 04
1 - SCOPE
To perform thorough inspection of linkage in fuselage and wings.
2- EQUIPMENT REQUIRED
- Vacuum cleaner
- Inspection light of Elaul light
- Hydraulic power supply
- 1 15-200 V/400 Hz electrical power supply
3- MATERIALS
-Oil Air 3512
- Corrosion preventive compound :
-Ardrox 3140
-Ardrox 396/1
4- PRELIMINARY STEPS
A Remove the following access doors :
(1) roll control system : 10.08, 11. 08i, 14.08i, V2.46, V1.58 and V0.61,
(2) pitch control system : 10.04, 1 1 .04i, 12.04, 13.04i, 14.04i, 33.05, 36.10 and 36.02.
5 - INSPECTION OF LINKAGE
A Safetying
Check that :
- pins are installed on castellated nuts and provide correct safetying,
- self-locking nuts are tightened properly,
- nuts are actually secured against motion by lock plates.
- Move idlers and bellcranks so as to make sure that the pivot pin bearing is free from play.
- Check idlers and bellcranks for condition (dents, protection, no corrosion).
- Visually check (as far as possible) bearings and self-aligning bearing cages for proper staking.
- Check that bonding braids are installed and in good condition.
- Check that travel limit washers are properly positioned and in good condition.
C Compartments
- Check that idlers and spring boxes do not come into contact with electrical cables. In the wings,
pay special attention to the trim actuator environment.
- In structural boxes housing stabilator servo-controls, check heat-insulating cork plates for condi¬
tion.
If necessary, replace such plates or perform new bonding (see 03-0).
AA
01-84 Restricted 1-531
AVIONS MARCEL DASSAULT iU^TirVL
BREGUET AVIATION^iF^^^-O
MIRAGE F
^£2=S~~^^ Restricted MANUAL 04
D - Rods
Move devises so as to check that the hinge bearing is free from play.
-
Check that :
-
- rods are properly coupled to clevises,
- rod tubes are in good condition (dents, protection, etc.),
-rods are free from friction or traces, paying special attention to rod sections running
through bulkheads,
- bonding braids are installed and in good condition.
6- CLEANING -SERVICING
A Cleaning
B Servicing
- If corrosion is evidenced, remove it (see structural repair manual). In case of deep and heavy
corrosion, replace the component.
- Perform the following through doors 10.04 and 10.08 for the pitch and roll control bellcranks :
- remove all traces of moisture. Generously spray Ardrox 396/1 compound in the structure
box and on the bellcrank, then protect the hinge knuckles with oil. Allow to dry for half a day,
- spray a thick coat of Ardrox 3140 compound on the structure box walls. Take appropriate
precautions to prevent ingress of corrosion preventive compound in the hinge knuckles and bearings.
- Lightly oil :
- the sealing rings of the roll and pitch control sealed bellcranks (between frames 10 and 11).
7- FINAL STEPS
AA
01-84 Restricted 1-532
AVIONS MARCEL DASSAULT ZU=>^rQv MIRAGE F
BREGUET AV,AT,ON^^^^> Restr,.eted MANUAL 04
1 - SCOPE
To perform thorough inspection of linkages in fuselage wings and fin. This workcard is
complementary to the «Partial inspection of roll (an pitch) control linkage -Servicing» workcard.
2- EQUIPMENT REQUIRED
- Vacuum cleaner
- Inspection light of Elaul light
- Hydraulic power supply
- 1 15-200 V/400 Hz electrical power supply
3- MATERIALS
4- PRELIMINARY STEPS
Wings V1 .51 - V1 .56 - V1 .58 - V1 .60 - V1 .62 - V1 .64 - V2.46 - V2.50 - V2.59 - V2.60 - V2.62
V2.64 - V2.66 - V3.47.
A Safetying
Check that :
- pins are installed on castellated nuts and provide correct safetying,
- self-locking nuts are tightened properly,
- nuts are actually secured by lockplates.
AA
01-84 Restricted 1-532H
AVIONS MARCEL DASSAULT/' ^JJ< /Y\||\/AV^L. 1
C - Rods
-Move clevises to make sure that the hinge bearing is free from play.
-Check that :
-rods are properly coupled to clevises,
-rod tubes are in good condition (dents, protection, etc.),
-rods are free from friction or any traces, specially where they run through bulk¬
heads,
-bonding braids are installed and in good condition.
6 - CLEANING - SERVICING
A - Cleaning
-Dry clean:
-structural boxes, using a vacuum cleaner to remove all foreign matter,
-hinge knuckles, using a dry rag or a clean brush.
B - Servicing
-If corrosion is evidenced, remove it (see structural repair manual). In case of deep and
heavy corrosion, replace the component.
-Perform the following through doors 10.04 and 10.08 for the pitch and roll control bell¬
cranks:
-remove all traces of moisture. Generously spray Ardrox 396/1 compound in the
structure box and on the bellcrank, then protect the hinge knuckles with oil. Allow to dry for
half a day,
-spray a thick coat of Ardrox 3140 compound on the structure box walls. Take ap¬
propriate precautions to prevent ingress of corrosion preventive compound in the hinge knuck¬
les and bearings.
-Lightly oil:
-for roll and pitch control systems: the sealing rings of the sealed bellcranks (bet¬
ween frames 1 0 and 11),
-Wipe off any excess oil.
7 - FINAL STEPS
-Reinstall the access doors.
Because the operation necessitates the removal of a pressure-tight cabin door, carry out
a check of cabin pressurization (see 09-2).
AA
06 - 87 Restricted 1 - 532 R
AVIONS MARCEL DASSAULT iUe>"ir\l MIRAGE F
BREGUET AVIATION^^0^-^^» .,..,.,.,
.,
Restricted MANUAL 04
1 - SCOPE
To provide instructions applicable to installation of braking and flight control rigging device.
2- GENERAL
The flight control rigging device is intended for plotting flight control linkage forces from the
cockpit.
CAUTION :
DO NOT ACTUATE CONTROL STICK, RUDDER PEDALS AND TRIM CONTROLS WHEN NO
PRESSURE IS BEING APPLIED IN HYDRAULIC SYSTEMS.
3- EQUIPMENT REQUIRED
A Special tools
-Tool kitF1-CVB
-Toolkit F 1-E LA
4- AIRCRAFT PREPARATION
AA
12-74 Restricted 1-533
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
Vérin latéra
Side jack
Bras support
Support arm
5 - INSTALLATION OF DEVICE
A - Installation of frame (common assembly)
(1 ) Preparation of frame
-Fit pin 1 to ejection seat lower attach fitting and fold safety pin.
-Install frame in cockpit.
- Fit frame lower attachment to pin 1 and lock the other end to aircraft upper fitting 2.
-Place vertical and horizontal stabilizer jacks into contact with floor and with LH and RH
consoles.
-Check frame for absence of play and readjust stabilizer jacks as required.
Installation :
-Install quadrant assembly 3 on pedestal.
-Remove control stick handgrip.
-Install pointer support assembly 4 on control stick.
-Install spring scale 6 on support, with spring scale dial facing operator.
-Lock nut 5.
-Fit frame with control stick driving arm 7, and Vee assembly.
-Couple cross rod to Vee assembly crank-pin through vertical rod.
Removal :
Installation :
-Install quadrant assembly 9 on pedestal.
-Remove control stick handgrip.
-Install pointer support assembly 4 on control stick.
-Install spring scale 6 on support, with spring scale dial facing aircraft tail.
-Lock nut 5.
-Connect driving arm to spring scale through stirrup 8.
-Check that screw jack is located along aircraft centerline.
-Set quadrant assembly 9 to zero (with pitch linkage pinned through door 12.04 at minus
1*30\ i.e., 25.4 ± 0.3 mm (1 ± 0.012 in) offset of quadrant rule).
AB
12-87 Restricted 1-535
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
Removal
-Proceed in reverse order of installation.
Installation:
-Set rudder pedals in mid-position.
-Fit rudder pedals with adapters 10.
NOTE: Check that the adapter attaching screw is fully engaged in the pedal captive nut and
correctly seats the tool. Otherwise, determine the cause and, if the abnormality results
from binding of the attaching screw, tap the captive nut (10 mm diameter, 150 pitch).
Removal:
-Proceed in reverse order of installation.
Installation:
AA
06 - 87 Restricted 1 - 537
AVIONS MARCEL DASSAULT ZL^-^VL MIRAGE F
BREGUET AVIATION^o^^-^^o . U.KIM., ni
^^ Restricted MANUAL 04
- Attach shorter bar 14 to rudder pedal adapter upper fork. Adjust to suitable length
using associated adjustment system and attach the other end to the longer bar through the clamp
provided for that purpose.
Removal :
-Proceed in reverse order of installation.
- Unlock vertical and horizontal stabilize jacks with their screw in retracted position (up position).
- Remove upper pin.
- Remove frame from cockpit.
- Remove lower pin.
- Reinstall :
- Seat ejection gun
- Control stick handgrip
- Ejection seat (See 09-4)
- Canopy (See 03-2).
AA
12-74 Restricted 1-538
AVIONS MARCEL DASSAULT JL
BREGUET AVIATION s^&
MIRAGE F
Restricted MANUAL 04
(ORC-5-40-03)
14
(ORC-5- 40-09)
S-l
10 SMS)
(SMS-141-60
ing scale
or 0910 SMS)
Spring scale
Bras support
Bras support Support arm
Support arm
10
(ORC-5-41)
(ORC-5-30-04)
1 - SCOPE
To make sure that forces required for actuating roll control system are within tolerances.
2- GENERAL INSTRUCTIONS
3- EQUIPMENT REQUIRED
A Special tools
B Standard tools
- Ground telephone.
4- PRELIMINARY STEPS
AA
07-76 Restricted 1 "540
AVIONS MARCEL DASSAULT/
BREGUET AVIATION ^(<7
MIRAGE F
Restricted MANUAL 04
degrees
24
23
22
21
20
19
18
17
16
15
14
13
12
11
ce
10
9
8
7
6
5
4
3
2°30
2
1°30
1
30
0
30
1°30
2°30
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Summary table
5- FORCE MEASUREMENT
AA
05-85 Restricted 1~542
AVIONS MARCEL DASSAULT
BREGUET AVIATION,
/LJ^^irsJL. MIRAGE F
Restricted MANUAL 04
1 - SCOPE
To check that aileron servo-controls are fed under normal operation by barrel 2 only.
2- EQUIPMENT REQUIRED
3- PRELIMINARY STEPS
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
- Removedoors V2.46.
Connect the hydraulic power supply to systems 1 and 2.
-
-Disconnect inlet pipe P1 (servo-control side) from LH and RH servo-controls (14- and 16-mm
open-end wrenches).
- Blank port P1 (servo-control side) with the appropriate plug.
- Connect a 0 - 300 bar (0 - 4344 psi) pressure gauge to the end of each flexible pipe.
4- CHECK
return pressure.
- Cut hydraulic pressure supply.
NOTE : Do not take into account a possible momentary increase of pressure when the pressure from
the hydraulic test bench is dropped.
5- FINAL STEPS
AA
09-86 Restricted 1-544
AVIONS MARCEL DASSAULT jLJ*>-^~U.
BREGUET AVIATION ^S^3 ^
MIRAGE F
Restricted MANUAL 04
1 - GENERAL
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
2- EQUIPMENT REQUIRED
A Standard tools
C Spares
D - Materials
3- PRELIMINARY STEPS
When removing or installing an aileron drive rod, the aileron must be held in position by hand.
4- REMOVAL OF ROD
A On aileron side
AA
09-81 Restricted 1-546
AVIONS MARCEL DASSAULT /LJ^-^irU MIRAGE F
BREGUET AVIATION ^^T . ..*»...«. ~.
Restricted MANUAL 04
5- CLEANING
CAUTION :
CTEANING OF TITANIUM PARTS WITH CHLORINATED SOLVENTS IS STRICTLY PRO¬
HIBITED.
- On aileron side : after noting its assembly position, pivot the spherical bearing inner ring to bring
it in front of the slots in the rod end ; remove the inner ring ;
- clean the spherical bearing inner ring and the rod end ; clear the grease ducts.
- On bellcrank side : clean the rod end using a clean, lint-free cloth soaked in white spirit, taking
care not to touch the teflon-coated areas ; allow to dry in ambient air or dry with clean, moisture-free
compressed air.
A Inspection of rod end, on aileron side (greased spherical bearing inner ring)
- rod end :
- no traces of corrosion : lightly trim as required (crocus cloth), protection ;
- surface condition of spherical section (scratching, tearing) ;
AA
0981 Restricted 1547
AVIONS MARCEL DASSAULT
BREGUET
iL=^r^L
AVIATION^r^^^^O.
MIRAGE F
^2-s=a=sS>^=^ Restricted MANUAL 04
Prior to removal :
-
- accurately measure the distance between rod end centers,
- note the position of rod ends in relation to each other.
- Upon installation :
-set the distance between rod end centers to the value noted upon removal (use rod length
adjustment tool 50AM008),
- correctly position the rod end,
- torque to specified value (see 04-0).
8- INSTALLATION OF ROD
A On bellcrank side
- Position the spherical bearing-equipped rod end on the bellcrank trunnion, drive it in.
- Fit the recessed washer and the nut, torque to 6 + 1 m.daN (44.25 + J.'^L Ib.ft).
£. 14. 75
- Cotter.
B On aileron side
9- FINAL STEPS
- Check the components for correct installation and make sure that safetying has been carried out.
- Grease the hinge, on greased inner ring side.
- Carry out functional and adjustment check of roll channel (see 04-1). During this check, make
sure there is no contact with other components in the compartment.
- Reinstall the door and the fairing.
- Disconnect the hydraulic and electrical power supplies.
AA
04-83 Restricted 1-548
AVIONS MARCEL DASSAULT," ^Jl* /Y\ll\/-\V_7L. I
BREGUET AVIATION ^-^
w«. ^s^^>
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MANUAL rs*
04
SECTION 2
TABLE OF CONTENTS
>Page
2-0 GENERAL
-Pitch control system - Principle 2-001
2-1 DESCRIPTION - OPERATION
-Table of components 2-101
-Pitch linkage 2-110
-Hydraulic system 2-112
-Operation of pitch channel 2-114
-Manual control 2-114
-Roll and pitch damping 2-117
-Automatic control 2-1 1 7
-Stabilator ground locking device 2-119
-Pitch trim system 2-122
-Failures 2-124
-Incorporated documentation
-Pitch variable ratio bellcrank AMD-028-01 5-11 2-127
-Pitch artificial feel unit AMD-1 05-054-06 2-129
2-3 REMOVAL - INSTALLATION
-Removal - installation of pitch AFU 2-301
-Removal - installation of pitch auxiliary servo-control 2-303
-Removal - installation of a pitch servo-control 2-305
-Removal - installation of a pitch releasable bellcrank 2-309
-Removal - installation of dashpot jack 2-312
-Removal - installation of a pitch bellcrank 2-314
-Removal - installation of pitch variable ratio bellcrank 2-318
-Removal - installation of pitch trim actuator. 2-320
2-4 DISASSEMBLY - ASSEMBLY
-Disassembly - lubrication - assembly of pitch AFU ; 2-401
2-5 INSPECTION - CHECK - ADJUSTMENT
-Inspection and servicing of stabHator hinges 2-501
-Calibration check and adjustment of pitch AFU 2-503
-Adjustment and check of pitch or rudder releasable bellcrank position
pickoff see 13-1
-Capacity check of accumulator built into electrically-operated selector valve
of pitch releasable bellcranks 2-508
-Bleeding of pitch releasable bellcranks 2-509
-Check of dashpot accumulator fluid level 2-512
-Functional and adjustment check of pitch channel 2-513
-Detailed adjustment check of pitch channel 2-517
-Adjustment of pitch control system 2-522
-Partial inspection of roll (and pitch) control system linkage - Servicing see 04-1
-Plotting of control stick forces (pitch) 2-528
-Measurement of stabilator play 2-533
-Check of power supply to dashpot jack heating system 2-536
-Total inspection of roll (and pitch) control system linkage - Servicing see 04-1
AA
06-87 Restricted 2-1
AVIONS MARCEL DASSAULT
BREGUET
L^Z^Zv^
AVIATION^sSP^^f^
MIRAGE F
^C£^*^^ Restricted MANUAL 04
2-5 (cont'd)
- Charging of accumulator built into electrically-operated selector valve of
pitch releasable bellcranks 2-537
- Inspection of stabilator drive rod 2-540
- Check and lubrication of variable ratio bellcrank teeth 2-551
2-8 REPAIRS
LIST OF ILLUSTRATIONS
AA
0687 Restricted 2-2
t
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BREGUET AVIATION^ST ^-^ - . . ,
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(Figure 1)
The pitch control system is operated by means of control stick 1. A power servo-control 66C is
provided at the other channel end to actuate each stabilator. In electrical control mode, these
components perform roll and pitch damping function as per damping signals directly fed by associated
electronic components.
Pilot's command is transmitted via an auxiliary servo-control 77C inserted in the linkage, close to
control stick. In electrical control mode, this auxiliary servo-control acts as an actuating jack to the
autopilot.
- Either manually, by means of control stick and with or without electrical pitch damping signals
fed to stabilator servo-controls 65C and 66C.
- Or automatically, through the autopilot provided that roll, pitch and yaw damping systems
operate. In that case, the control stick follows the displacements of auxiliary servo-control 77C.
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Renvoi étanche 2 76 C
Pressure seal lever Système de restitution
artificielle d'effort
(S.R.A)
194C Artificial feel unit
Vérin amortisseur (A.F.U.)
(Dash-pot)
Dash-pot
75C Guignol variable
(ARTHUR)
Variable bellcrank
78 C (ARTHUR)
Capteur triple de position
(Servo-Commande auxiliaire)
Triple position pickoff
(Auxiliary servo-control) 77 C Servo-commande
3 . auxiliaire
Relais à démultiplication Auxiliary
variable (AMEDEE) servo-control
Variable ratio bellcrank
(AMEDEE)
Servo commande
(empennage)
Servo-controls
(stabilators)
Restricted MANUAL 04
Should the pitch channel electrical control circuits (damping or autopilot) happen to fail, the
various safety systems will automatically change over to direct mechanical control (control stick).
2 In hydraulic system 2 :
- Autopilot, roll and pitch damping system and «ARTHUR» device available.
- Half of stabilator servo-control nominal force available only.
In that case, an automatic locking device (built into barrel 1 of each stabilator servo-control)
performs the following functions :
- In flight : locking of stabilators in the position they occupy when failure occurs.
- On the ground : locking of stabilators, even in the case of very strong wind.
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TABLE OF COMPONENTS
Layout - See Figure 2-3
Location Doc.
Item Name - Characteristics and Functions Access Door No. S I
(See 04-1)
(See 04-1)
(See 04-1 )
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MANUAL 04
Location Doc.
Item Name - Characteristics and Functions
Access Door No. S I
39C AUTOPILOT
(See 13-2)
(See 13-1)
(See 04-1 )
(See 04-1 )
-LOW
-HIGH
-AUTO
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Location Doc
Item Name-Characteristics and Functions Access Door No.
AG
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MANUAL 04
Location Doc
Item Name r Characteristics and Functions
Access Door No.
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MANUAL 04
Location Doc
Item Name - Characteristics and Functions
Access Door No.
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Location Doc.
ITEM NAME CHARACTERISTICS AND FUNCTIONS
Access door No.
AB
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Location Doc
Item Name - Characteristics and Functions
Access Door No P I
(See 04-1 )
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MANUAL 04
Doc
Item Location
Name - Characteristics and Functions
Access Door No P I
(See 13-1)
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MANUAL 04
PITCH LINKAGE
(Figure 3)
The pitch linkage is of the rigid type (pushing and pulling movements). It is actuated by control
stick 1 . A pressure seal lever 2 is used to provide sealing at cockpit outlet in a lateral structural box.
- In parallel :
- ARTHUR variable bellcrank 75C, actuating A.F.U. 76C itself coupled to trim actuator 89C.
- Dash-pot 194C.
- In series :
- Auxiliary servo-control 77C
- Dual position pickoff 78C, connected to auxiliary servo-control output bellcrank.
- AMEDEE variable ratio bellcrank 3.
The linkage is divided into two symmetrically-arranged rod and bellcrank systems (L/H and R/H)
connected to the input arms of releasable bellcranks 70C and 71C, each of these releasable bellcranks
being fitted with a dual position pickoff. Releasable bellcrank output arms are connected through a rod
to the slide valve of each servo-control 65C or 66C.
Each servo-control drives its corresponding stabilator through a bellcrank and a rod connected to
stabilator hinge.
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194C
HYDRAULIC SYSTEM
(Figure 4)
The pitch control system is hydraulically supplied from system 1 (sub-system B) and system 2
(sub-system D) (See 07-1 : Hydraulic power generation).
3 Hydraulic components inserted in pitch control system are only supplied from system 1. These
components are :
- Controlled valves 6, inserted in stabilator servo-control supply and return systems (barrel 1).
- Releasable bellcranks 70C and 71C supplied through electrically-operated selector valve 69C.
- ARTHUR variable bellcrank 75C, supplied through servo-valve 74C.
REMARQUE : The hydraulic accumulator built into electrically-operated selector valve 69C allows a
certain number of releasable bellcrank actuations to be performed in the case of system 1 failure.
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76C _89C
Cabré
Nose-up I l
Vers Servo
Cde auxiliaire
gauchissement
To roll auxiliary
servo-control
79 Z
mm Circuit 1 System 1
- Manual control
- Automatic control through autopilot
In manual control mode, power servo-controls can be controlled either mechanically by the
linkage, or electrically from commands fed by the flying aid rack.
In the latter case (electrical control), the flight command is fed together with a pitch damping
signal.
Automatic aircraft control requires proper operation of electrical control channel and pitch and
roll dampers. Manual flight command is replaced by auxiliary servo-control action obtained from
commands generated by the autopilot.
Moreover, the installation is provided with a stabilator locking device operating in the case where
hydraulic pressure drops in systems.
1 - MANUAL CONTROL
The servo-control drives the linkage up to releasable bellcranks 70C and 71C.
Located in the upstream vicinity of each power servo-control, the releasable bellcranks are
intended to convert the mechanical flight command transmitted by the linkage into an electrical
command intended to control stabilator servo-control.
(1) Description
Releasable bellcranks are fitted with a dual position pickoff supplied from electrical circuits 1 and
2, which pickoff permanently detects the difference existing between the positions of arms A and C, i.e.
the difference existing between servo-control and linkage positions. Any deviation causes an electrical
signal (intended to cancel such a deviation to be fed to the torque motor.
Besides, two maximum deviations between servo-control and linkage positions are permitted,
depending on flight parameters. On releasable bellcranks, each range is monitored by a set of safety
microswitches and is limited by mechanical moving stops 20 hydraulically controlled by solenoid 2 of
electrically-operated selector valve 69C. the set of microswitches and the corresponding position of
mechanical stops 20 are selected by the flying aid rack, depending on Mach number and altitude.
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.......
F
«j
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(2) Operation
Switching on the electrical control channel (pitch damper switch 55C) causes solenoid 1 of
electrically-operated selector valve 69C to be energized, therefore providing for hydraulic unlocking of
releasable bellcrank arms A and B.
Any flight command transmitted by the linkage will cause differential displacement of releasable
bellcrank arms A and C to take place. The pickoff will detect that deviation causing a control signal to
be fed by the flying aid rack to the stabilator servo-control.
Turning on pitch damper switch 55C causes solenoid valve 21 of torque motor 22 to be energized,
provided that :
- electrically-operated selector valve 69C is pressurized.
- arm B of bellcrank 70C or 71C is unlocked and positionned correctly within stops 20.
(a) Barrel 1
The displacement of selector valve 25 causes the hydraulic fluid to be directed to power stage
chamber A or B, therefore causing the servo-control body to move and to drive the stabilator. The
command sent to torque motor 22 is then cancelled by potentiometer type sensing system.
(b) Barrel 2
- Positioned by system 2 pressure, by-pass valve 26 allows the hydraulic fluid to be directed to
power stage chambers.
- Solenoid valve 27 is closed.
- Barrel 2 is controlled by common selector valve 25.
This mode of operation takes place in the case of failure of electrical circuit 1.
(a) Barrel 1
- Solenoid valve 21 is closed and toruqe motor 22 is not fed with any command.
- Barrel 1 is controlled by common selector valve 25.
. (b) Barrel 2
- Solenoid valve 27 is open and torque motor 28 is active. Barrel 2 operates as barrel 1 in previous
case.
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48 C
Circuits Electrical
électriques circuits
65C-66C
Electrical
circuits LEGENDE KEY
System 1
Circuit 1
System 2
OB Circuit 2
Return
Retour
Circuit 1 Circuit 2
Branche B Branche D
Sysiem 1 System 2
Sub-system B Sub-system D
This mode of operation takes place in the case of failure of both electrical control circuits.
E In manual control mode, trim actuator 89C is actuated by manual control 87C whatever the flight
commands transmitted to stabilator servo-controls may be (electrical or mechanical commands). Trim
actuator allows zero load setting to be obtained at A.F.U. 76C for each pitch linkage position
corresponding to a given deflection of stabilators.
Apparent A.F.U. stiffness is varied in accordance to airspeed thanks to the ARTHUR device which
provided two different ratios between two arms. Control circuits are indépendant and the pilot can
select either the low ratio or high ratio of variable bellcrank 75C through manual control 57C (See
figure 5M : ARTHUR law).
With selector switch 57C set to «AUTO», the ARTHUR device will remain in the position it
occupies in the case of air data computer or ARTHUR servo system failure.
The aircraft is stabilized along its flight path by means of damping signals sent to stabilator
servo-controls. Such damping signals are generated by the flying aid rack from information provided by
rate gyros and are combined in such a manner that both stabilators perform the following functions
simultaneously :
- Pitch damping, through equal deflection taking place in the same direction.
- Roil damping, through equal deflection taking place in opposite directions.
The damping signals generated by the flying aid rack are fed together with electrical flight
commands. They cause power servo-controls to operate as described above (paragraph C).
3- AUTOMATIC CONTROL
Automatic control can be effected only with roll and pitch damping system operating.
Electrically-operated selector valve 53C is open and allows system 1 pressure to be directed to
-
barrel 1 of auxiliary servo-control 77C.
- Dual supply valve 96C, which is controlled by system 1 pressure, causes system 2 to be shut off.
- Automatic trimming is effected.
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mm Arthur
(1.500) _
Butée
mécanique
guignol
Bellcrank
mechanical
stop
(0.250)
Mach
Mach number
65 C - 66 C
{Circuit électrique 1
Electrical
Circuit l
System 1
Circuit 2
Circuit 1
Circuit 2 System 2
Branche B Branche D Retour
Return
System 1 Systekt 2
Sub-system B Sub-system D
The commands generated by the autopilot and passing through the flying aid rack are transmitted
to the servo-valve torque motor. Servo-control 77C moves, simultaneously driving the control stick and
the pitch linkage section between control stick and releasable bellcranks 70C and 71 C.
The operation of releasable bellcranks 70C and 71 C, electrically-operated selector valve 69C,
controlled valve 6 and stabilator servo-controls 65C and 66C is similar to that previously described for
normal electrical control mode (See paragraph C (1)).
In automatic control mode, the trim actuator allows A.F.U. zero load setting to be obtained at any
time, regardless of auxiliary servo-control displacement.
In the case where the autopilot is voluntarily switched off without failure of pitch and roll
damping system, the control mode taking place is manual control with electrical transmission of
commands to stabilator servo-controls 65C and 66C.
In the case where the autopilot is switched off with failure of pitch and roll damping system, the
control mode taking place is manual mode with mechanical transmission of pilot's commands to
stabilator servo-controls 65C and 66C.
NOTE : As for roll control system, it is possible to voluntarily change over to manual control by
shutting off hydraulic supply to barrel 1 of auxiliary servo-control 77C, through closing of
electrically-operated selector valve 53C (stick uncouple switch 52C), or by applying a sudden
jerk to control stick, which causes one of the safety microswitches controlled by the
bellcrank of auxiliary servo-control 77C to operate.
A Locking
The absence of pressure in system 1 causes piston 29 to be pushed back under spring action.
Valve 30 is pushed back under spring action and blanks off the return system to servo-control reservoir.
- Barrel 1 : The absence of pressure in system 2 causes locking device 23 to be pushed back under
spring action. The absence of pressure in system 1 causes by-pass valve 24 to be pushed back under
spring action and to abut against piston 23 which prevents interconnection between both chambers A
and B.
Non-return valve 31 and valve 30 allow hydraulic locking and prevent fluid delivery which may
occur, through selector valve, to HP system and reservoir.
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Circuit 1 Circuit 2
Branche B Branche D
System 1 System 2
Sub-system B Sub-system D
53 C
Hf}*"* *
\\W\K
SERVO-COMMANDE AUXILIAIRE
FIGURE 7 - FONCTIONNEMENT EN COMMANDE MANUELLE
AUXILIARY SERVO-CONTROL - OPERATION IN MANUAL CONTROL MODE
Circuit 1 Circuit 2
Branche B Branche D
System 1 System 1
Sub-system B Sub-system D
22VT
SERVO-COMMANDE AUXILIAIRE
FIGURE 8 - FONCTIONNEMENT EN COMMANDE ELECTRIQUE AVEC P.A
AUXILIARY SERVO-CONTROL - OPERA TION IN ELECTRICAL MODE WITH AUTOPILOT
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65 C 66 C
Circuit 1 Circuit 2
Branche B Branche D
System 1 System 2
Sub-system B Sub-system D
However, small leaks may also occur at the location of by-pass valves and of selector valve, so that
a slight drift of the servo-control may come about, entailing stabilator lowering the speed of which
depends upon the flow rate of the leakage.
Such a drift may be tolerated as long as it does not cause noticeable stresses in control linkage.
On the other hand, if delivery pressure in return line exceeds calibration value of valve 30, the
latter operates as a pressure relief valve.
Barrel 2 : system 2 being depressurized, by-pass valve 26 is pushed back under spring action,
therefore allowing both power chambers to become interconnected.
B Unlocking
In the case where system 2 is pressurized, only servo-control locking device 23 is being pushed
back. By-pass valve 24, fully pushed back under spring action, provides for complete interconnection
between chambers A and B of servo-control barrel 1 .
- In the case where system 1 is pressurized, piston 29 is acted upon by the pressure, causing
valve 30 to open therefore allowing system 1 fluid to be returned to reservoir.
The pilot is relieved of constant actuation of control stick, in the case of change in aircraft
aerodynamical balance, through the use of trim actuator 89C. Such a trim actuator provides the
possibility of obtaining A.F.U. zero load setting (A.F.U. 76C) for any stabilator position.
The trim system is controlled either manually or automatically (with autopilot 39C engaged).
Trim actuator 89C is controlled from a control switch located on control stick handgrip, which
control switch actuates «NOSE-DOWN/NOSE-UP» plunger 87C. Power supply is provided by DC
system 1 (R1=), with «MANUAL-AUTO» relay 88C de-energized.
- Actuating the control switch in «NOSE-DOWN» direction causes the trim motor to be operated
in the «rod extended» direction.
- Actuating the control switch to «NOSE-UP» direction causes the trim motor to be operated in
the «rod retracted» direction. Two microswitches are provided in the motor to cut off power supply
when the rod is either fully extended or fully retracted.
Automatic control is effected by the flying aids (through amplifier 48C) when autopilot 39C is
being engaged (See 13-1 and 13-2).
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86 C
Nose-down 87 C Extension
S\j, ^r
_q J
Nose-up *-« i ,
ni
Retraction
Ht-
140C 207 C
^
88C
nz ri rz;
«+
j. i
148C
I208C
i
r-
i
t-
i i < i J
210C
'
1 i i
209 C
76C
48C
0 39 C
1
(a) Principle
The bellcrank of auxiliary servo-control 77C becomes locked onto its body as soon as the
autopilot is engaged. The electrically-operated servo-valve, which follows the commands fed by the
autopilot, causes the servo-control to move as well as the control stick, due to the locked bellcrank of
auxiliary servo-control 77C.
The bellcrank becomes unlocked in the case where the autopilot is disengaged.
Should the more or less compressed A.F.U. apply a load to the linkage, such a load would cause
the auxilary servo-control main selector valve to open fully and suddenly. The aircraft would then be
subjected to a sudden nose-up or nose-down jerk.
Such a phenomenon is suppressed by using a pickoff (built into the A.F.U. and acting as a
dynamometer)which permanently detects A.F.U. movements.
This information is used by the flying aid rack to control trim actuator operation so as to
permanently obtain A.F.U. zero load setting.
(b) Operation
Autopilot engagement causes a signal to be fed by flying aid amplifier 48C to energize the
following relays :
- Relay 88C, which cuts off manual control and allows automatic control.
- Trim cutoff relay 144C.
- Auto trim relay 145C or 146C (the trim motor being supplied by DC system 1 (R1=) through the
other auto trim relay).
De-energized trim cutoff relay 144C cuts off trim actuator automatic control without allowing
manual control to take place.
Pitch trim indications are provided on trim indicator 82C, indicating trim actuator position. This
indicator is common to the three trim control systems (yaw, roll and pitch). Trim indications are
supplied by the potentiometer built into the trim actuator and controlling the displacement of a center
bar moving upwards or downwards on corresponding trim indicator dial.
6- FAILURES
A Hydraulic failure of system 1 and emergency system (Figure 11).
- Dual supply valve 96C automatically supplies barrel 2 of auxiliary servo-control 77C and
uncouples the autopilot. The «ELEV» and «ROLL» failure warning lights come on.
- Artificial feel loads are no longer slaved to Mach number and altitude. Variable bellcrank 75C
shifts to low ratio, under internal spring action.
- Damping function is momentarily available on electrical circuit 2 as long as the hydraulic
accumulator built into electrically-operated selector valve 69C remains capable of actuating the
releasable bellcranks.
AC
07-74 Restricted 2-124
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-*-i---U.
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MIRAGE F
^£^^^b> Restricted MANUAL 04
Once the accumulator built into electrically-operated selector valve 69C is empty, arms A and B of
releasable bellcranks 70C and 71 C become automatically locked.
Stabilator servo-controls 65C and 66C have their nominal force reduced by 50%.
-
Flying aid electrical circuits 1 and 2 are cut off by releasable bellcrank safety microswitches,
-
which results in manual control without damping function. The «PITCH» failure warning light comes
on.
Such a failure has no effect upon the operation of pitch channel, except as regards stabilator
servo-controls which have their nominal force reduced by 50%.
In the case where a failure causing an excessive difference in position between linkage and
servo-control occurs, the flying aid safety channel is set into service through releasable bellcrank
microswitches. Electrical control is then effected by electrical channel 2 controlling barrel 2 of
stabilator servo-controls. The «ELEV» failure warning light comes on.
In the case where a failure causing an excessive difference in position between linkage and
servo-control occurs, the flying aid safety channel is set into service through releasable bellcrank
microswitches. Automatic locking of bellcrank arms A and B and cutoff of electrical circuit 2 are
automatically effected by releasable bellcrank microswitches.
This results in manual control without damping configuration, except in the case where hydraulic
system 1 operates normally and where the above-mentioned failure of electrical circuit 1 does not exist
any longer. In such a case, releasable bellcrank microswitches cause system 1 to supply barrel 1 and the
roll and pitch damping function remains available.
Electrically-operated selector valve 69C is de-energized and causes arms A and B of releasable
bellcranks 70C and 71C to become locked. Solenoid valve 21 is no longer energized and torque
motor 22 is no longer fed with any command. This results in manual control without damping
configuration. The «ELEV», «PITCH» and «ROLL» failure warning lights come on.
NOTE : When a failure occurs any failure of electrical circuits1 and 2, with «ELEV», «PITCH» and
«ROLL» amber failure warning lights on), the pilot has at his disposal servo reset button 54C
which allows the failed channel to be reset into service, provided that the cause of failure has
disappeared.
AC
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RUDDER
HYDRAULIC CHANGE¬ STABILATOR (electrical)
SYSTEM OVER TO (electrical YAW ELEV RUD YAW ROLL AP
1 HYDRAULIC PITCH ROLL
SYSTEM 2 AP
HYDRAULIC
SYSTEM 2
CHANGE¬ STABILATOR
-
STABILATOR OVER TO PITCH
ELECTRICAL STABILATOR RUDDER ELEV
CIRCUIT 1 ELECTRICAL YAW
CIRCUIT 2 ROLL
CHANGE¬ STABILATOR
PITCH OVER RUDDER (electrical)
TO HYDRO- PITCH ELEV PITCH ROLL AP
DAMPER MECHANICAL YAW ROLL
MODE AP
CHANGE¬ STABILATOR
RUDDER OVER PITCH
ELECTRICAL TO RUDDER RUDDER RUD
CIRCUIT 1 ELECTRICAL YAW
CIRCUIT 2 ROLL
CHANGE¬ RUDDER
RUDDER OVER STABILATOR (electrical)
ELECTRICAL TO HYDRO- YAW RUD YAW ROLL AP
CIRCUITS 1 MECHANICAL PITCH ROLL
AND 2 MODE AP
CHANGE¬ RUDDER
YAW OVER STABILATOR (electrical)
TO HYDRO- YAW RUD YAW ROLL AP
DAMPER MECHANICAL PITCH ROLL
MODE AP
STABILATOR
ROLL PITCH ROLL ROLL AP
DAMPER RUDDER AP
YAW
AC
07-74 Restricted 2-125M
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65 C _ 66 C
KEY
LEGENDE
Circuit 1
System 1
INCORPORATED DOCUMENTATION
PITCH VARIABLE RATIO BELLCRANK
(Figure 12)
1- GENERAL
The variable ratio bellcrank is an epicyclic device which, when inserted in the pitch control system
of an aircraft,
is intended to reduce control sensitivity about the 1°30' nose-up position.
2- DESCRIPTION
A Support 1
Its upper part supports both toothed quadrants 3 attached by means of screws. Sealing between
each toothed quadrant and its cover is ensured by means of a felt piece 13 fitted to the end of toothed
quadrants.
Its lower part is run through by bellcrank hinge pin 4.
Support 1 is fitted with two adjustable screws 9, acting as bellcrank travel stops.
B- Bellcrank 2
It is provided at its lower part with the cages of bearings 10 the bore of which accomodates planet
gear 8 onto which half-crankpin 11 is centered and fixed. Both half-crankpins are connected through
eccentric shaft 7 run through downstream linkage end-fitting 6. Upstream linkage end-fitting 5 is pinned
at bellcrank mid-height through pin 12 (end-fitting 5 is offset with respect to bellcrank vertical axis).
Covers 14, protecting planet gears and toothed quadrants, are installed on either side on bellcrank
to part.
3- OPERATION
The variable ratio bellcrank is inserted between pitch channel auxiliary servo-control and power
servo-controls. To a given bellcrank travel within stop-to-stop range corresponds an arc of a circle
described by the input linkage pin and a flat epicycloid described by the output linkage pin.
In the vicinity of neutral position, a given displacement of the input linkage will cause a smaller
displacement of the output linkage, therefore providing the control stick with a greater accuracy.
On the contrary, the displacement of the output linkage will be greater than that of the input
linkage at bellcrank travel limits, therefore allowing the control surface to be moved quicker with a
constant control stick displacement speed.
The 6°10' offsetting of input linkage end-fitting with respect to mounting axis of output linkage
end-fitting allows the middle point of maximum control stick sensitivity range to be located at 1°30'
nose-up.
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'W//À
'''V»'h»'"&L 1 \s&ïïfïi,w''
«H'i'iv.'i'i'i r.'i'i'ivi'lifri
COUPE C
CROSS-SECTION C
COUPE A COUPE B
CROSS-SECTION A CROSS-SECTION B
INCORPORATED DOCUMENTATION
PITCH ARTIFICIAL FEEL UNIT
(Figure 13)
1 - GENERAL
The A.F.U. is a spring system the rod displacement of which provides a force varying in
accordance with such a displacement. Inserted in a channel including servo-controls, it allows a
progressive artificial feel varying in accordance with control stick displacement to be applied to pilot's
linkage.
The A.F.U. is provided with two potentiometers. One of these potentiometers is intended, in
automatic control mode, to detect the direction and value of any load applied by the A.F.U.
A control signal allowing such a load to be cancelled is then automatically supplied to a trim
actuator coupled to the A.F.U. The second potentiometer is a part of the corresponding safety channel.
2- DESCRIPTION
A - Cylinder 1
The ends of the cylinder are equipped with an adjusting guide 10 and body 1 1 .
B- Rod 2
The rod comprises a shoulder at one end and a sleeve 9 at the other end against which are seated
stops 3 and 5 actuated by the initial load of springs 8.
The displacement of the rod in either direction drives the stops, thereby increasing or decreasing
the spring load and consequently causing shortening or lengthening of the A.F.U.
C- Stops 3, 4 and 5
Each stop acts as a seat to two of the four springs. The bore of each stop is provided with two
machined grooves accommodating a teflon split ring 37 (intended to reduce frictions between stops and
rod).
D Springs 6, 7 and 8
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09-86 Restricted 2-129
AVIONS MARCEL DASSAULT H ï\-«-»'^ /V\II\/-\V_7L- I
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E - Sleeve 9
Screwed onto the rod, it provides for initial setting adjustment of both center springs 8
during assembly.
F - Adjusting guide 10
Screwed into the cylinder and acting as the rod bearing, it provides for initial setting ad¬
justment of both end springs 6 and 7. It accomodates a teflon split ring 36 so as to reduce in¬
ternal friction. It is secured against motion in the cylinder by means of nut 17.
G - Body 1 1
Screwed at one cylinder end, it is connected to the latter through nut 1 5. It contains both
potentiometers 12, lever assemblies 20 and return springs 21. The assembly is protected by
two covers 22 attached to the body through eight screws 23, each of these screws being fitted
with a washer 24.
H - Single potentiometers 1 2
Clevis 1 4 is screwed onto the outer end of body 1 1 and is connected to the latter through
nut 16. It is used to adjust the A.F.U. to length in the aircraft. It is fitted with pin 30, flange
32, washer 33, nut 34 and locking pin 35. Clevis 13 is screwed onto the outer end of rod 2
and is secured to the latter through lockplate 38. It is fitted with pin 31, washer 33, nut 34
and locking pin 35.
3 - OPERATION
The device comprises four preloaded springs 6, 7 and 8. The initial load of the two
springs 8 is higher than that of springs 6 and 7. Without an external force, the device is in the
balanced configuration under the action of the forces generated by the four springs.
Under a compressive load (A.F.U. shortening), the rod moves in accordance with the
O.A.B.C. chart.
A - Zone OA
Spring 7 is compressed and spring 6 extends; springs 8 retain their initial length due to
their higher initial load. Only springs 6 and 7 work in this zone.
B - Point A
Spring 7 is compressed, springs 8 remain still set to their initial length and spring 6 ex¬
tends exactly to its free length dimension.
AA
09-86 Restricted 2-130
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
C - Zone AB
D - Point B
The load reaches the initial load value of the two springs 8.
E - Zone BC
The load is higher than the initial load value of the two springs 8 which become com¬
pressed. Only the three springs 8 and 7 are working in this zone.
Under an extension load (A.F.U. lengthening), the rod moves in accordance with the
O.A'.B'.C. chart. The springs work in the same manner as described above.
AA
09-86 Restricted 2-131
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31-33-34-35 30-32-33-34-35
63 (141.52) 26-27.
65.85 (125.55)
Potentiomètre
CABLAGE ANCIENNE FABRICATION Potentiometer
FORMER WIRING MANUFACTURE
C-
Rouge (Red) |B Potentiomètres
55,85 (125.55) F- Po ten ttometers
Jaune (Yellow) D + ô 6 o ô 6
E Connecteur DEF
Vert (Green). ABC
Connector
74 (166.35) + + -
Rouge (Red)
Gaine RNF 100-1-3-8 Lg18
DIAGRAMME THEORIQUE LOI EFFORT/DEPLACEMENT Sheath Lgth
THEORETICAL LOAD/TRAVEL DIAGRAM
1 - EQUIPMENT REQUIRED
A Special tools
- 1st line flight control tool kit.
B Spares
- 2 locking pins 23310 AA 015015 LE
- 1 locking pin 23310 AA 015020 LE
- 1 lockwasher 23351 AC 080 LE
2- MATERIALS
3- REMOVAL
A Preliminary steps
IMPORTANT :
DO NOT OPERATE THE TRIM ACTUATOR WITH A.F.U. DISCONNECTED.
B Removal
Disconnect :
- Bonding braids (7 mm wrench).
- A.F.U. electrical box power supply cable.
Remove :
Pitch auxiliary servo-control slide valve control rod (two 10 mm wrenches and one 13 mm A/F
-
wrench).
- Both A.F.U. attaching pins (two 10 mm wrenches).
4- INSTALLATION
A Preliminary steps
- Adjust A.F.U. length so that the latter can be pinned easily at both ends (approximate length can
be measured on removed A.F.U.).
- Pin the bellcrank located upstream of ARTHUR device (door 12.04).
- Lubricate pins slightly before installation.
AA
09-86 Restricted 2-301
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B Installation
- Offer the A.F.U. through door 12.04 by first engaging the end-fitting opposed to sliding rod side.
Engage it rearwards.
- Position the A.F.U. with its electrical box directed towards aircraft centerline.
- Install both attaching pins, with pin heads directed outwards (so that nut locking is performed on
U/C well side).
-As regards aft pin (on trim actuator side), install anti-swivel I ing flange, washer and nut
(10 mm A/F wrench). Then, install locking pin.
- As regards forward pin, insert teflon washer on nut side. Install washer and nut (10 mm A/F
wrench). Then, install locking pin.
- Connect bonding braids (7 mm wrench).
- Connect A.F.U. electrical plug to aircraft receptacle , then make sure that wiring is correctly
secured to A.F.U. by its clamp.
- Install and couple servo-control slide valve control rod.
- On servo-control slide valve side : direct pin head outwards and install locking pin on nut
(two 10 mm wrenches).
- On connecting rod side :
- introduce pin with lockwasher (head outwards), insert teflon washer on pin head side,
- tighten pin (13 mm A/F wrench), and bend lockwasher tabs.
- Connect bonding braids (7 mm wrench).
5- FINAL STEPS
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1 - EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
- Grease Air 4222 or 4210
3- GENERAL
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
Servo-controls are interchangeable. No operation is permitted on the servo-control. Any operation
causing the center-to-center distance to be altered requires return of the component to the manu¬
facturer for complete adjustment.
4- PRELIMINARY STEPS
- Remove door 14.04i in nose U/C well.
- Remove doors 36.02 - 36. 1 0.
NOTE : For easier access to this door, it is recommended to remove some of the air conditioning
pipes.
5- REMOVAL
Remove the pickoff link rod (auxiliary servo-control).
-
Disconnect the electrical plug from the aft aircraft receptacle.
-
Disconnect both bonding braids (7 mm wrench).
-
- Disconnect the pipes on the support. Proceed in the following order, starting from door side : R1 ,
P1, R2 and P2 (14 mm thin fork wrench and 16 mm open-end wrench) (see figure). Note the position
of the pipes to prevent misconnections upon reinstallation (in particular put identification marks on the
two outboard side pipes).
- Blank off the pipes on the support and on the servo-control by means of appropriate plugs.
- Bind the pipes together at the upper part of the servo-control (pipes directed forwards).
- Remove the slide valve control rod attaching pin (10 mm wrench).
- Remove both servo-control attaching pins (10 mm wrench). Recover the flange located on
bellcrank side.
- Remove the servo-control.
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6- INSTALLATION
A Preliminary steps
Before installing the servo-control in aircraft, equip it with its flexible pipes and lock these pipes.
B Installation
- Engage the auxiliary servo-control in its compartment. The flexible pipes are to be stowed at the
top and directed forward.
- Install :
- the connecting pin on fixed point side,
- the connecting pin on flange-equipped bellcrank side.
The pins are to be fitted with their heads directed outward, so that the nuts are located on access
door side for easier locking pin installation.
- Install the recessed washer and the nut (10 mm wrench), then fit a locking pin.
- Reconnect the system 2 pipes to the support (see figure).
- Servo-control delivery (P2) to the orifice on outboard side (long pipe at bottom).
- Servo-control return (R2) to the immediately adjacent orifice (short pipe at top).
For each pipe, position the coupling nut and engage a few threads by hand, then continue to
screw until contact is obtained (use a 16 mm extra-thin fork wrench with short stem) ; tighten.
CAUTION :
BE CAREFUL NOT TO TWIST THE FLEXIBLE PIPES.
For each pipe, position the coupling nut and engage a few threads by hand, then continue to
screw until contact is obtained (use a 16 mm extra-thin wrench with short stem) ; tighten.
CAUTION :
BE CAREFUL NOT TO TWIST THE FLEXIBLE PIPES.
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CAUTION :
IT IS IMPERATIVE THAT ALL APPLICABLE PRECAUTIONS BE TAKEN AND THAT THE
RODS BE DISCONNECTED IN THE ABOVE ORDER.
(See «Removal - installation of servo-control» in 04-2).
7- FINAL STEPS
- Set the stabilators to 1°30' ± 5' position and check that the RH stabilator is aligned with the
LH stabilator to ± 5'.
CAUTION :
CHECK THAT THE AMEDEE BELLCRANK CAN BE PINNED (rigging pin MS 1390-10-830).
TAKE ALL APPLICABLE SAFETY MEASURES (see 01-0).
- Check that the components are properly locked and that the electrical plug is properly connected.
- Perform a functional and an adjustment check of the pitch control system (see 04-2).
- Reinstall the auxiliary servo-control pickoff link rod.
CAUTION :
- CHECK THE FOLLOWING OVER THE WHOLE SERVO-CONTROL TRAVEL :
-THAT THE PIPES ARE NOT RUBBING AGAINST ANY COMPONENT, ESPECIALLY
AGAINST THE POSITION PICKOFF SUPPORT,
- THAT THE PIPES ARE NOT TWISTED.
- Perform electrical tests of the pitch auxiliary servo system (see 13-1, sheet No. 4).
- Reinstall the spacer and the access doors.
- Test the flight control electronic system using the integrated test circuit (see 13-0).
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SECTION B SECTION C
~%j&WWi^M"MMWjM^
SECTION A
k
//*
M I
^ m J
^
^^^^^P^fi^&^^ffl^-W^^^;
1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
- locking
1 pin 23310 AA 050050 LE
- locking
1 pin 23310 AA 050060 LE
- 2 locking pins 2331 0 AA 01 001 2 L
- 3 locking pins 23310 AA 015015 L
- 1 locking pin 23310 AA 020025 L
2- MATERIALS
3- GENERAL
4- PRELIMINARY STEPS
A - Remove doors 12.04, 14.04i, 36.02, 36.03-1, 36.03-2 (or 36.10) and 36.09-2, changing stabilator
position whenever required.
AB
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5- REMOVAL OF SERVO-CONTROL
-Remove the connecting pin from the servo-control on fixed point side (wrench M31011 and
extension).
Acting on the adjustable stabilator jack, bring the head of the pin located on stabilator side
opposite the recess provided in the access door framing. During this operation, hold the servo-control
and make sure that it does not come into contact with any other component in the compartment.
- Remove the servo-control-to-stabiiator bellcrank connecting pin (wrench M31012 and extension).
- Recover the anti-nutation plates.
Acting on the adjustable stabilator jack, position the stabilator upwards while holding the servo¬
control. Remove the servo-control.
6- INSTALLATION
A Preliminary steps
- Clean and lightly lubricate the pin and spherical bearing. Check that the lubricating groove on
the lubricated spherical bearing (fixed point side) is opposite the end-fitting notches used for
disassembly.
- Fit the servo-control with its flexible pipes (19 mm open-end wrench) before its installation in
aircraft (see figure 14) :
- on fixed point side : R 1 - P1
- on bellcrank side : R2 - P2.
-Supply the servo-control with hydraulic pressure to check the pipes for leaks. Push the sliding
rod home.
- Safety the pipes.
- The stabilator is supported by means of an adjustable jack set to the position for installation of
the servo-control-to-stabilator control bellcrank connecting pin.
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B Installation
- Offer up the servo-control with its rod fully extended and install the pin for connection to the
stabilator control bellcrank. Be careful to locate the locking pin hole properly.
- Acting on .the holding posts, move the stabilator until the fixed point side attaching pin can be
fitted. Use mounting thimbles SMS 245 and SMS 244 for installing both pins.
On aft side :
Install anti-swiveling plate(s) and nut. Torque to 8 to 10 mdaN (59 to 73.75 ft.lb) (wrench
M31012 and torque wrench). Install locking pin.
NOTE : In order to have nut safetying compatible with the specified torque value (including tole¬
rance), it is imperative to adjust the washer located on the side opposite the recess on front
attachment and on rear side nut.
CAUTION :
BE CAREFUL NOT TO TWIST THE FLEXIBLE PIPES UPON INSTALLATION.
CAUTION :
HOLD THE PICKOFF CONTROL LEVER AS LONG AS THE LATTER IS NOT CONNECTED
TO THE SERVO-CONTROL THROUGH ITS LINK-ROD, SO AS TO AVOID DAMAGING THE
PICKOFF IF IT REACHES A STOP.
IT IS ESSENTIAL, BEFORE APPLYING HYDRAULIC PRESSURE TO AIRCRAFT SYSTEMS
(PARTIAL OR COMPLETE PRESSURIZATION), THAT THE OPERATOR CHECKS THAT
BOTH LINKS BETWEEN SERVO-CONTROL AND RELEASABLE BELLCRANK ARE EITHER
BOTH CONNECTED OR BOTH DISCONNECTED.
SIMILARLY, IN THE CASE WHERE HYDRAULIC PRESSURE IS APPLIED TO ONE SYSTEM,
SUPPRESSING (EVEN MOMENTARILY) ONE OF THESE TWO LINKS WILL CAUSE SEVERE
DAMAGE TO BOTH COMPONENTS.
AB Restricted
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9- REPLACEMENT OF A SERVO-CONTROL
CAUTION :
CHECK THAT AMEDEE BELLCRANK CAN BE PINNED (Rigging pin MS1 390-1 0-830) AND
TAKE ALL APPLICABLE SAFETY MEASURES (see 01-0).
AA
09-76 Restricted 2-307M
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VUEjSUIVANTC
VIEW IN DIRECTION
OF ARROW C
:frCK£ww.w
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m 9
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C.36
VUE SUIVANT F
VIEW IN DIRECTION OF ARROW F
1
SECTION B
SECTION D
VUE SUIVANT G
VIEW IN DIRECTION OF ARROW G
SECTION E
DETAIL
1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
2- MATERIALS
3- GENERAL
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
4- AIRCRAFT PREPARATION
- Remove :
- LH doors 36.09-1 , 36.09-2 and 36.10, or
- RH doors 36.02, 36.03-2 and 36.03-1 .
AA
02-82 Restricted 2-309
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5- REMOVAL
CAUTION :
HOLD PICKOFF CONTROL LEVER AS LONG AS THE LATTER IS NOT CONNECTED TO
SERVO-CONTROL THROUGH ITS LINK-ROD, SO AS TO PROTECT THE PICKOFF FROM
DAMAGES IN THE CASE WHERE THE LATTER WOULD REACH ONE OF ITS EXTREME
POSITIONS.
IT IS IMPERATIVE, BEFORE APPLYING HYDRAULIC PRESSURE IN AIRCRAFT SYSTEMS
(PARTIAL OR COMPLETE PRESSURIZATION), THAT THE OPERATOR CHECK THAT
BOTH CONNECTIONS BETWEEN SERVO-CONTROL AND RELEASABLE BELLCRANK
ARE EITHER BOTH CONNECTED OR BOTH DISCONNECTED.
MOREOVER, IN THE CASE WHERE HYDRAULIC PRESSURE IS APPLIED IN ONE SYSTEM,
THE DISCONNECTION (EVEN MOMENTARY) OF ONE OF THE ABOVE TWO CONNEC¬
TIONS WILL CAUSE SEVERE DAMAGES TO BOTH COMPONENTS.
6- REPLACEMENT
-Measure spacing dimension between sliding ring and shouldered ring, using a feeler gauge.
- On spare bellcrank, measure dimension «x» at swivel coupling and compare both measurements.
- If required, adjust sliding ring position in accordance with dimension obtained by pushing it
slightly back. Use a hammer type extractor or a drift and clean upon operation completion.
- Offer spare bellcrank.
- Fit swivel coupling pin.
- Torque nut to 2.5 m.daN (18.43 ft.lb).
- Actuate bellcrank by hand to check for absence of side play.
- Remove bellcrank!.
The bellcrank is supplied set to the zero position so as to allow adjustment on the aircraft. To this
end, a red locking pin complete with a metal warning tag is inserted in the two «position return» and
«servo inlet» arms. The pin must be removed after adjustment on the aircraft.
After installation on aircraft, remove the red adhesive tapes blanking the cover drain ports of pick-
off 016065 or 016065.01.
AB
09-86 Restricted 2-310
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BREGUET AVIATION ^(Z&
/L^^-^rU MIRAGE F
Restricted MANUAL 04
NEVER REMOVE THE BELLCRANK STORAGE PIN WITHOUT IMMOBILIZING THE PICK-
OFF CONTROL LEVER.
NOTE : Should the operation of the spare releasable bellcrank be questionable (bellcrank taken from
another aircraft, for instance), a check of the electrical zero point can be carried out (how¬
ever, this check is not to be considered as systematic). Proceed as follows :
- insert the bellcrank into the aircraft electrical system ;
- connect the electrical connectors ; check the pickoff electrical zero point using the position
pickoff adjustment unit (see manual 13-1, sheets 7 and 8) ;
- disconnect the electrical connectors ;
- remove the storage pin (bellcrank released from factory) ;
- install attaching pin MS1 390-10-840 ;
- install the storage pin on the removed bellcrank.
7- INSTALLATION
8- FINAL STEPS
- Check the various parts for correct locking. Check the rods and the electrical connectors.
- Reinstall the access doors.
- Carry out an integrated test of flight control electronics (see 13-0).
AB
09-86 Restricted 2-311
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MANUAL 04
1 - EQUIPMENT REQUIRED
A - Special tools
- Flight control 1 st line tool kit.
B - Standard tools
-Tool kit for ARSAERO couplings
-Torque wrench kit : 0 to 3 m.daN (0 to 20 ft.lb)
-Torque wrench accessory kit : 0 to 3 m.daN (0 to 20 ft.lb).
D - Spares
AA 01 501 5LE
- Locking pin 2331 0
-Lock washer 05S006L004
2 - MATERIALS
3 - GENERAL
4 - PRELIMINARY STEPS
5 - REMOVAL
-Uncouple pitot static lines (static pressure - total pressure); hold coupling on lines; in¬
stall caps.
-Uncouple electrical connectors.
-Unsafety and remove the jack retaining pins (8 mm wrench).
-Remove jack from compartment.
6 - REPLACEMENT
-Adjust jack length in relation to removed jack.
-Make sure that oil servicing (and bleeding) were performed on dashpot.
-Install the jack in its compartment.
-Balance clearances by adjusting the rod end-fitting (see 04-2 : Adjustment of pitch con¬
trol system).
AA
09-86 Restricted 2-312
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NOTE: As concerns a jack incorporating amendment A, the tab lockwasher is replaced with a
tab washer used to safety a new nut with lockwire.
7 - INSTALLATION
8 - FINAL STEPS
-Perform a functional test of the dashpot jack (see 04-2, "Detailed adjustment check of
pitch control system").
-During the tests, check that there is no friction between the pitot-static line couplings
and the control rod of the pitch auxiliary servo-control slide valve.
-Carry out a leak test of the pitot-static system (see 12-1 ).
-Safety the pins and reinstall the door.
AA
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1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
2 - MATERIALS
3 - GENERAL
4 - PRELIMINARY STEPS
AB
04-85 Restricted 2-314
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5 - REMOVAL
6 - REPLACEMENT
7 - INSTALLATION
- Preliminary steps to be performed if necessary (when the desired bellcrank fitting is not obtai¬
ned) or upon replacement of a spring washer.
- Calibration of a spring washer (under press) :
- measure its free thickness (dimension E),
- measure its thickness under a load of 700 daN (1573 Ib.wgt) (dimension E'),
- the difference between dimensions E and E' corresponds to the spring washer compres¬
sion under 700 daN (1573 Ib.wgt).
Check of bushing sliding motion in aircraft fitting :
-
- the bushing should move (by means of pin 12 and nut 15 «without bellcrank») when
the nut is tightened to a torque of about 1 m.daN (7.375 ft.lb),
- if no movement is detected, grind or replace the bushing. The bushing/bore assembly
can also be lapped so as to obtain a «category 4» interference fit, i.e., 6 ± 2 microns of interference on
the diameter. The surface shall be carefully finished.
Apply a light coat of Mastinox 6856H to the bushing outside diameter prior to fitting, then
remove the excess compound.
- Position the bellcrank in its clevis.
- Install the pin :
- insert pin 1 2 through the inside of the engine compartment with the flat area of the head
uppermost.
- Make sure that the bearing and the bushing support surfaces mate perfectly by tightening
(5 m.daN or 36.8 ft.lb) and slackening nut 15 several times (settling of components and seating of
sliding bushing), without installing the spring washer. During this operation, make sure that the sliding
bushing moves in the bore without deflection of the aircraft fitting flanges. After tightening, there
should be a hardening of the bellcrank rotary torque ; however, the bellcrank should still be maneuverable
by hand.
- Remove nut 15 and install (well greased) spring washer 13, then lockwasher 14, with the inner
tab towards the bearings. Grease the threads and the inner surface of the nut very lightly, then fit it and
torque it to 5 m.daN (36.8 ft.lb).
AB
04-85 Restricted 2-315
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
From this position, tighten the nut as little as possible to reach the first safetying position. As
only three of the lower tabs on the washer are accessible, it may only be necessary to make 1/10
turn to reach the safetying position.
- After application of the 5 m.daN (36.8 ft.lb) tightening torque corresponding to an axial load
of 700 daN (1573 Ib.wgt) on the spring washer, the bellcrank must not drop under its own weight from
the horizontal position.
-When correctly fitted, the bellcrank should rotate with a certain resistance. For information
purposes only, the rotating force as measured at the rod attaching point is about 5.5 to 10 daN (12.4 to
22.5 Ib.wgt).
- When the desired bellcrank fitting is not obtained or upon replacement of a spring washer, proper
compression of the spring washer can be checked for (after final assembly) as follows :
- Upon final assembly :
- fit the spring washer and lockwasher (well greased),
- tighten the nut by hand until contacting all the components (ensure proper seating),
- measure dimension A (nut face/pin end),
- measure dimension B (fitting flange/bushing shoulder),
- tighten the nut to the specified torque,
- measure the two dimensions again (A' and B'),
-the difference between dimensions A and A' should normally correspond to the compres¬
sion (700 daN prestress) of the spring washer (at ± 5/100) increased by the value of the sliding bushing
depression, i.e.. A' - A = (E - E') + (B - B')
- Bend the lockwasher tab.
- Apply a bead of PR sealant around the sliding bushing shoulder.
Fitting flange:
Sliding bushing
8- FINAL STEPS
AB
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1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
2- GENERAL
TAKE ALL SAFETY MEASURES APPLICABLE TO SYSTEM CONCERNED (See 01-0, 04-0).
3- PRELIMINARY STEPS
- Remove engine or move it out of the way (see 06-4).
- Remove doors 12.04 - 31 .05 - 33.05 - 35.06 - 35.06L
4- REMOVAL
NOTE : To prevent the bellcrank being marked and the bearing housings being loosened, place the
bearing shims (M31157) on both surfaces of the rod ends at both sides of the bellcrank.
- Unsafety and loosen the nuts from the rod ends on both sides of the bellcrank (wrenches
M31120, M31 121, M31 129). HOLD THE ROD FAST.
- Unscrew the rods from the rod ends. Count the number of turns required.
- Remove the 6 bellcrank attaching screws (10 A/F wrench).
- Remove the bellcrank from the compartment, then remove the rods.
AB
12-84 Restricted 2-318
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5- INSTALLATION
NOTE : The locking pads must be on the rod side, and the bonding tab towards the outside.
AB
12-84 Restricted 2-319
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-Screw the upstream rod to the rod end to obtain the adjustment recorded during removal (number
of turns, benchwork), so that the pin can be installed on the trailing arm side without constraints.
- Engage the rod check nut. Install the rod end shims (M31157) on both surfaces of the input rod
end, to prevent damage. Hold the rod to prevent it rotating, and torque the check nut (see manual 04-0)
(wrenches M31120, M31121, M31129). Safety the check nut and hammer down the locking tabs.
Remove the shims.
- Check rod end movement.
- Couple the rod to the trailing arm.
- Insert the pin, head upwards, without forcing. Insert the teflon washer on the nut side.
Install the recessed washer - tighten the nut (10 mm A/F wrench), and cotter.
- When the rod has been adjusted, check that the pins can be easily inserted in both relay and
bellcrank, then remove the pins.
- Connect the bonding braids to all components.
6- FINAL STEPS
- Perform an operating test and check horizontal stabilator deflection (see 04-2). Check that there is
no contact with other components during movement.
- After checking for correct safetying and cottering of pins and rod ends, close access doors.
- Install engine.
AA
12-84 Restricted 2-31 9M
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BREGUET AVIATION ^<<c- __ .
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F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Standard tools
B Special tools
D Spares
-2pins23310AA015015LE
-1 pin 2331 0AA015020LE
2- MATERIALS
- Grease Air 4222 or 42-10
3- GENERAL
APPLY THE SAFETY MEASURES SPECIFIC TO THE SYSTEM (see 01-0).
4- REMOVAL
A Preliminary steps prior to removal
NOTE : For easier access to door 14.04i, certain air conditioning lines should be removed.
B Removal of actuator
Disconnect :
-
- electrical connector 89C,
- the bonding braid (7 A/F wrench).
- Unsafety and remove the nut from the pin on bellcrank side (8 A/F and 10 A/F wrenches) and
recover the washer.
- Unsafety and remove the nut from the pin on fixed point side (10 A/F wrench) ; recover the
recessed washer and nutation-limiting flange.
AA
09-85 Restricted 2-320
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
-Hold thé actuator, remove the pins, recover the deflection limit washer on fixed point
side.
-Extract the actuator rearwards, keeping it straight so as not to damage the bearing
flanges. Turn it through 90° to position the electric motor on the aircraft centerline side and re¬
move it.
NOTES : (1) During the actuator clevis removal (fixed point attachment end fitting), do not
bring the bearing inner race in contact with the flanges so as to avoid damaging the
flanges.
(2) If the trim actuator is secured in a position other than that required for the above
preparation, it should be removed with the hydraulic system under pressure in order
to counteract the stress applied to the pin and enable removal.
(Make the necessary provisions so that the control stick does not move during the
operation and upon withdrawal of the actuator).
WARNING:
THIS IS AN EXCEPTIONAL OPERATION THAT MUST BE CARRIED OUT WITH ALL
THE NECESSARY PRECAUTIONS.
5 - INSTALLATION
A - Preliminary steps prior to installation
- Lightly coat the pins with grease before in¬
stalling them.
- Electrically operate the actuator to bring it
to the position corresponding to sleeve set at
16.5 ± 0.2 mm (0.650 ± 0.008 in) (see dia¬
16.5 mm ± 0.2
gram) (i.e., midxtravel dimension of actuator de¬ ^
AA
09-85 Restricted 2-321
AVIONS MARCEL DASSAULT F ^ J> * IV\ 1 1\ AA VJ t. I
breguet av,ation ^- ^^ Restricted MANUAL 04
- Make sure that the automatic trim neutral position corresponds to the LH stabilator set¬
ting of - 1°30' ± 5' (i.e., the stabilator setting angle does not change upon changeover from
low Arthur to high Arthur). If this value is not obtained, adjust the length of the actuator end
fitting (adjustment by 1/2 turns) after checking the AFU neutral position (AFU unstressed, i.e.,
theoretical center-to-center distance :
When checking deflection of control surfaces, make sure that the extended length of
pitch AFU rod remains unchanged when the trim actuator is in its extreme positions.
-Remove the actuator so as to torque the locknut to 1.5 to 2 m.daN (11.06 to
14.75 ft.lb) and to safety it on bench. ;
-Reinstall the actuator (same operation as for installation).
-Fit locking pins on connecting pins.
-Install the bonding braid.
-Carry out trim functional tests.
-Check deflections and deflection speed.
-Carry out auto-trim test (see worksheet FUNCTIONAL AND ADJUSTMENT CHECK OF
PITCH CHANNEL 04-2).
- During deflection, make sure that there is no contact with other conponents in the com¬
partment.
-Check the components for correct installation and make sure that all parts are correctly
safetied.
-Reinstall access doors.
-Disconnect the power supplies.
AA
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MANUAL nA
04
1 - EQUIPMENT REQUIRED
A - Special tools
-Flight control 2nd line tool kit.
B - Standard tools
-Torque wrench kit: 2 to 20 m.daN (1 5 to 1 50 ft.lb).
-Torque wrench accessory kit: 2 to 20 m.daN (15 to 150 ft.lb) and 5 to 50 m.daN (40 to
350 ft.lb).
-Set of extra-thin wrenches.
D - Spares
-1 lockplate (clevis-sleeve locking),
- 6 bearing rings 06S0231 001 ,
-2 bearing rings 06S0281001 .
2 - MATERIALS
3 - DISASSEMBLY
-Unscrew and remove both nuts 34. Recover washers 33 and flange 32 and remove pins
30 and 31.
The AFU being neither compressed nor released, measure the center -to-center distance
between attaching clevises with accuracy - theoretical dimension:
666 + 1mm (26.220+ 0039in).
+ 0 -0
- Unlock nuts 1 5, 16 and 17.
position of body 1 1 with respect to cylinder 1 and mark these two
- Determine relative
parts (mark covering both parts) (dimension C).
-Unscrew nut 15 (wrench MHC 101-24) while holding body 11 (42 mm A/F wrench).
-Unscrew body 1 1 and remove it from cylinder 1 .
-On body 1 1 , remove eight screws 23 and washers 24 and remove cover 22.
-Determine relative position of adjusting guide 10 with respect to cylinder 1 and mark
these two parts (mark covering both parts) (dimension B).
-Grip AFU in vice support MFG 101-21 and unscrew nut 17 (wrench MHC 101-23).
-Straighten lockplate 38 and unscrew clevis 13 (wrench D21) while holding sleeve 9
(wrench MHC 101-25). Remove clevis and lockplate.
-Unscrew and remove adjusting guide 10 (pin wrench MHJ 101-22).
-Remove AFU from vice support and remove moving assembly and end spring 7 from
cylinder 1.
NOTE: It is imperative that the operator should note the respective positions of end spring 6
and 7.
AB
06-87 Restricted 2-401
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MANUAL -,
04
-Measure dimension D with accuracy and place moving assembly in spring removal and
installation tool MGC 1 01 -21 .
-Tighten tool actuating screw until stop 3 separates from sleeve 9.
-Hold rod 2 by means of holding wrench MHG 101-21 and unscrew sleeve 9 (wrench
MHC 101 -25). Then, untighten tool actuating screw until springs 8 are fully released.
-Remove moving assembly from tool and successively remove stop 3, first spring 8, stop
4, second spring 8 and stop 5 from the rod.
-Clean all removed parts (except body 11) by dipping and brushing them in a chlorinated
solvent or white spirit bath.
- Dry with clean and dry compressed air.
-Body 11 should be cleaned with a brush soaked with chlorinated solvent, being careful
not to apply cleaning solution on potentiometers and associated electric wiring.
NOTE: While performing cleaning, make sure that the evacuation hole provided on the cylin¬
der is clear.
-Check removed parts for external condition, making sure that the various rubbing sur¬
faces do not show evidence of deep scratches or flaking of chromium-plating coat protecting
rod 2 and sleeve 9.
-If necessary, remove minor defects likely to be noticed on rod and sleeve chromium-
plated surfaces, using a crocus cloth. Carefully clean both parts upon completion of above op¬
eration.
-Systematically replace bearing rings 36 and 37.
-On body 11, check potentiometers 12 for security of attachment, electrical connector
and cable for condition, return springs for correct hooking and rollers fitted to levers 20 for
free rotation (no binding point).
-On guide 10 and stops 3, 4 and 5, blend out the edges of any marks caused by the
springs if the depth of the indentations does not exceed 0.3 mm (0.12 in), otherwise, replace
the guide and stops.
-Check characteristics of springs 6, 7 and 8:
-free length comprised between 59,6 and 62,2 mm (2.324 and 2.425 in) for
spring 6
-free length comprised between 54,6 and 57mm (2.129 and 2.223 in) for spring 7
-free length comprised between 149 and 154 mm (5.811 and 6.006 in) for
springs 8
-Scrap any spring whose characteristics are not comprised within above tolerances.
-Check the bearing faces of nut 17 and cylinder 1 and of nut 15, body 11, nut 16 and
clevis 14 which should show no evidence of distortion, burrs or dents: otherwise, replace the
nuts and attenuate the defects on the cylinder, body or clevis bearing face without modifying
the perpendicularity of the face in relation to the axis of the part.
-Using a cloth smeared with a slight amount of grease MIL.G.4343.B, lubricate the
springs and internal components of the equipment, then remove any excess grease from the
sliding surfaces so as to prevent grease accumulation at the internal stops or in the ring
grooves. EXCESS GREASE IS DETRIMENTAL TO AFU OPERATION.
AB
06-87 Restricted 2-402
AVIONS MARCEL DASSAULT/' TV-fl_« f V\ll\/-\\JrL. I
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MANUAL 04
5 - ASSEMBLY
NOTE: Upon assembly, lightly lubricate the threads of guide 10, cylinder 1, body 11 and
rod 2.
-Successively install stop 5, first spring 8, stop 4, second spring 8 and stop 3 on rod 2.
- Place moving assembly in spring removal and installation tool MGC 1 01 -21 .
-Tighten tool actuating screw until dimension D is obtained.
-Screw sleeve 9 by a few threads on rod 2 and, holding rod 2 by means of holding
wrench MHG 101-21, screw sleeve 9 (wrench MHC 101-25) until its inner face comes just
into contact with stop 3.
-Install spring 7 on moving assembly, insert the whole assembly into cylinder 1 and grip
the latter in vice support MFG 101 -21 .
-Install spring 6 and screw adjusting guide 10 (wrench MHJ 101-22) until dimension B
measured at disassembly is obtained (marks coinciding).
-Screw nut 17 on adjusting guide and tighten slightly with adjusting guide secured
against rotation (wrench MHJ 101-22).
-Fit a new lockplate 38 at rod end. Screw and slightly tighten clevis 13.
NOTE: Lockplate 38 will be bent after checking of AFU loads and tightening of clevis 13 to
required torque.
6 - TESTS
AA
06-87 Restricted 2-403
AVIONS MARCEL DASSAULT /L--VWt'U
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Ground support equipment
4 Grease gun.
2- MATERIALS
3- PRELIMINARY STEPS
4- INSPECTION
A Cleaning
B Servicing
6- FINAL STEPS
AA
07-72 Restricted 2-501
AVIONS MARCEL DASSAULT i.-.
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Restricted MANUAL 04
1 - SCOPE
- To perform A.F.U. calibration check in the case where artificial feel loads are found to be put of
tolerance in aircraft.
-To perform A.F.U. adjustment after complete disassembly performed for servicing and
lubrication.
2- EQUIPMENT REQUIRED
A Special tools
-Tool kit F1-CVD
B - Standard tools
- Torque wrench kit . 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench kit : 2 to 20 m.daN (1 5 to 1 50 ft.lb).
C - Ground support equipment
- Mechanical test stand MK M043.
3 - A.F.U. ADJUSTMENT
NOTE 1 : The ratio available with balance scales hooked to beam ends is 10 : 1 and the correspondence
between the weight placed on one scale and the load applied to the A.F.U. rod is as follows .
NOTE 2 : In order to prevent measurements from being affected by A.F.U. internal frictions, the
balance beam should always be set in horizontal position' (pointer set to zero) in the direction
causing the scale on which weights are placed (or to be placed during next test) to move
upwards.
CAUTION :
IT IS IMPERATIVE THAT THE BALANCE BEAM SHOULD BE PINNED BEFORE PLACING
WEIGHTS ON A SCALE OR BEFORE REMOVING THEM, THIS IN ORDER TO PROTECT
COMPONENTS (CLEVIS, END-FITTING, ETC..) FROM DAMAGES DUE TO LARGE
ANGULAR MOVEMENTS.
BALANCE AND COMPONENT FORCES ARE EQUALIZED AFTER WEIGHTS ARE EITHER
PLACED OR REMOVED BY ACTUATING THE MOVING POPPET CONTROL WHEEL UNTIL
THE PIN CAN BE EASILY REMOVED FROM THE BALANCE BEAM.
AB
04-77 D t . 4 . 2-503
Restricted
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BREGUET AVIATION
ZU^'t^l
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Restricted MANUAL 04
NOTE : This dimension A should be measured each time the adjusting guide is being acted upon.
- Place on the scale located on «rod retraction» side a weight likely to exert a compressive force of
30 daN (67.4 Ib.wgt) on the A.F.U. rod.Actuate themoving poppet control wheel to equalize the forces
and unpin the beam. With the beam in horizontal position (pointer set to zero), measure new dimension
between depth gauge bearing face and adjusting guide (dimension D).
- Rod displacement (A.F.U. travel) is equal to the difference between dimensions A and B (B A).
It should be equal to 7.5 ± 1 mm (0.295 ± 0.039 in).
- Should the value obtained be found out of tolerance, remove the A.F.U. and untighten nut 17
while holding adjusting guide 10 by means of wrench MHJ 101-22. Screw the adjusting guide to reduce
the travel and unscrew it to increase the travel. Then, slightly tighten nut 17 and repeat all tests.
- Pin the balance beam and place on the same scale a weight likely to exert a force of 48 daN
(107.9 Ib.wgt). Rotate the moving poppet control wheel to equalize forces and unpin the balance beam.
With balance beam set in horizontal position (pointer set to zero), measure new dimension C between
depth gauge bearing face and adjusting guide.
-The «C - A» travel should be equal to 15 ± 1,5 mm (0.590 ± 0.059 in). Should the value
obtained be slightly different from applicable tolerances, try to obtain an adjustment satisfactory for all
tests by acting on adjusting guide 10. Otherwise, replace spring 7.
- With balance beam pinned, place on the same scale a weight likely to exert a force of 60 daN
(134 Ib.wgt) on the A.F.U. rod. Actuate the moving poppet control wheel to equalize forces and upin
the beam. With the beam in horizontal position, measure new dimension D.
The «D A» travel should be equal to 29,5 ±11,5 mm (1.161 ± 0.452 in) (comprised between 18
and 41 mm (0.708 and 1 .614 in)).
- Should the value obtained be found out of tolerance, remove the A.F.U. from test stand, remove
clevis 13 (wrench D21 ) and, securing rod 2 against rotation by means of holding wrench MHG 101-21 ,
unscrew sleeve 9 (wrench MHG 101-25) to increase the travel and screw it to reduce the travel. Reinstall
and tighten clevis 13.
- Reinstall the A.F.U. on test stand and mandatorily perform all adjustments described in
paragraph 3.B. so as to obtain correct calibration of end springs, as the action of such springs is
combined with that of center springs.
- Then, check center spring initial setting as described at the beginning of present paragraph.
AB
10-73 Restricted 2-504
AVIONS MARCEL DASSAULT
BREGUET AVIATION
fl^>-^-n
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Restricted MANUAL 04
- Pin the balance beam and place on the same scale a weight likely to exert a force of 70 daN
(157.3 Ib.wgt) on the A.F.U. rod. Actuate the moving poppet control wheel to equalize forces and
unpin the beam. With the beam in horizontal position, measure new dimension E.
- The «E-A» travel should be equal to 56 ± 13 mm (2.204 ± 0.51 1 in). Should the value obtained
be slightly different from applicable tolerances, try to obtain an adjustment satisfactory for all tests by
acting on adjusting guide and sleeve. Otherwise, replace center springs.
The procedure is the same as that followed is previous paragraphs, except as regards the weights
which are to be placed on the other scale (causing A.F.U. rod extension).
- Adjustment of end spring initial setting (See paragraph 3.B.) : To a load of 26 daN (58.4 Ib.wgt)
should correspond a travel of 7 ± 1 mm (0.275 ± 0.039 in). Replace spring 6 in the case where an
adjustment satisfactory for all tests (compression and extension) cannot be obtained.
- End spring stiffness check (See paragraph 3.C.) : To a load of 50 daN (112.4 Ib.wgt) should
correspond a travel of 19 ± 2 mm (0.748 ± 0.078 in). Replace spring 6 if the value obtained is found to
be out of tolerance.
- Center spring stiffness check (See paragraph 3.E.) : To a load of 60 daN (134.8 Ib.wgt) should
correspond a travel of 34 ± 1 2 mm (1 .338 ± 0.472 in).
With balance beam set in horizontal position (pointer set to zero) and with no weight placed on
-
scales, slightly act on one side of balance beam to obtain small rod displacement. Then, allow the
A.F.U. to resume its zero load setting configuration. Measure dimension between depth gauge bearing
face and adjusting guide.
- Slightly act on the other side of balance beam to obtain small rod displacement in the other
direction. Measure new dimension.
- The difference between above two dimensions, which represents A.F.U. internal frictions, should
be lower than 0.4 mm (0.015 in).
AB
10-73 Restricted 2-505
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^C
JLJ^^T^. MIRAGE F
Restricted MANUAL 04
- Also check that internal frictions in neutral setting (zero load applied) (proceeding in accordance
with procedure described in paragraph 3.G.) do not cause an inertness range to be noticed on either side
of neutral setting, the value of which is higher than 0.4 mm (0.015 in).
- Finally, check that the travel of the A.F.U. is equal to or more than :
- 45 mm (1 .771 in) under tension
- 68 mm (2.677 in) under compression.
Connect the A.F.U. to test stand test box and supply the latter with 115 V/400 Hz three-phase AC
power. Check that potentiometer power supply voltages are connect (+ 15 V and 15 V) (perform
voltage measurement by means of a digital voltmeter, using the «external check» control).
NOTE : Should power supply voltages (+ 15 V and 15 V) be not perfectly balanced, add both
values and divide by two (take the value obtained as zero indication).
A Potentiometer setting
- With no weight placed on scale and with balance beam unpinned and set to neutral position, apply
a tensile and then compressive force to the A.F.U. (proceeding as described in paragraph 3.G.). In both
cases, allow the A.FU. to resume its zero load position and measure potentiometer output voltages by
depressing pushbuttons C2 and then C3. The four values read should be comprised between 60 mV
and + 60 mV about zero indication taken as a reference).
- Should out-of-tolerance values be found for one potentiometer, slightly untighten the screws
attaching the four angles 25 and rotate potentiometer body to obtain values comprised within tole¬
rances. Tighten angle attaching screws and check that values have remained the same.
- Should similar out-of-tolerance values be found for both potentiometers, screw or unscrew
body 11 with respect to cylinder 1 and torque nut 15 to torque value specified in paragraph 6.B.
Applying a tensile force to the A.F.U. should cause potentiometer output voltage to increase.
Otherwise, check electric wiring.
C Continuity check
With balance beam pinned, actuate the moving poppet control wheel to vary the output voltages
and check that the latter vary without sparking nor interruption. Otherwise, replace defective poten¬
tiometer.
With balance beam pinned, actuate the moving poppet control wheel to obtain a travel of 1 1 mm
(0.433 in) successively in both directions.
Output voltages should be as follows :
- rod extension : + 2.6 ± 0.2 V
- rod retraction : - 2.6 ± 0.2 V.
AB
10-73 Restricted 2-506
AVIONS MARCEL DASSAULTJ^XW-ft /V\ 1\ /AV-7 L. l
1
E - Insulation check
Perform an insulation check with 45 V applied accross all connector terminals and AFU
ground. The insulation resistance should be equal to or higher than 20 megohms for a relative
humidity equal to or lower than 85%. In the case where any defect is noticed, check electric
wiring and replace defective component.
6 - FINAL STEPS
Remove AFU from test stand and grip it in vice support MFG 101 -21 .
j -Torque nut 17 to 3.5 m.daN (25.8 ft.lb) (wrench MHC 101 -23) while holding adjusting
1 guide (wrench MHJ 101-22).
| -Torque clevis 13 to 1.5 m.daN (11 ft.lb) (wrenches D21 and MHC 101-25) and bend
lockplate 38.
I Hold body 11 (42 mm A/F wrench) and torque nut 15 to 3 m.daN (22 ft.lb) (wrench
MHC 101-24).
C - Setting to length
-Check that AFU center -to -center dimension is equal to that measured before disassem¬
bly. If required, readjust by moving clevis 14 with respect to body 11 (wrench MHC 101-24
and 42 mm A/F wrench).
j -After adjustment, torque nut 1 6 to 3 m.daN (22 ft.lb).
D - Final steps
-Install and attach cover 22 by means of eight screws 23, each of these screws being fit¬
ted with a new washer 24.
-Lock nuts 15, 16 and 17.
-Clean and dry pins 30 and 31 , flange 32, washers 33 and nuts 34.
-Slightly lubricate both pins and fit clevis 13 with pin 31, washer 33 and nut 34, and
clevis 14 with pin 30, flange 32, washer 33 and nut 34. Lockwire a new locking pin 35 to
each attaching pin.
AB
06 - 87 Restricted 2 - 507
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/L^-±TU MIRAGE F
Restricted MANUAL 04
1 - SCOPE
To check the capacity of the accumulator built into the electrically-operated selector valve.
2- EQUIPMENT REQUIRED
PRELIMINARY STEPS
4- PROCEDURE
AC
06-87 Restricted 2-508
AVIONS MARCEL DASSAULT /LJ>"ur11 MIRAGE F
BREGUET AVIATION ^jS_ _ _
Restricted MANUAL 04
- Otherwise :
-make sure that the hydraulic systems are correctly bled by slowly maneuvering the pitch
control several times and by monitoring the condition of the hydraulic fluid via the bleed indicator
on the bench,
- bleed the pitch releasable bellcranks (see 04-2). Repeat the previous tests.
- If the number of maneuvers is less than the prescribed number :
-charge the accumulator built into the electrically-operated selector valve of the pitch
releasable bellcranks (see 04-2).
- If after accumulator charging the number of maneuvers is still less than the prescribed number,
replace the electrically-operated selector valve and perform the following operations :
-charging of the accumulator built into the electrically-operated selector valve (see 04-2),
- purging of hydraulic system 1 (see 07-1 ),
- bleeding of pitch releasable bellcranks (see 04-2).
- Make sure that the number of maneuvers is at least 3.
5- FINAL STEPS
AB
02-82 Restricted 2-508M
AVIONS MARCEL DASSAULT /U^^TU. MIRAGE F
BREGUET AVIATION ^S^^tgr*^ . ....,.. n/l
^^ Restricted MANUAL 04
1- SCOPE
2- EQUIPMENT REQUIRED
3- MATERIALS
- Drain pan
- Rags
4- PRELIMINARY STEPS
NOTE : The pitch trim should be set to full nose-up position to remove doors 36.03-1 and 36.09-1.
WARNING :
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
5- PROCEDURE
AC
01-84 Restricted 2-509
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
DETAIL A
Amendement A
Amendment A
- Unlock and untighten bleed screw 2 (center screw) until fluid starts flowing out. Retighten the
bleed screw as soon as the fluid is free from air bubbles. Tighten the bleed screw MODERATELY.
NOTE : Apply a torque of 0.25 m.daN (22.12 in.lb) to 5 mm dia bleed screws and a torque of
0.40 m.daN (35.4 in.lb) to 6 mm dia bleed screws.
NOTE : Each bleed screw is fitted with a dual seal consisting of a rubber part 4 and a metallic part 5.
Bleeding is performed by untightening each bleed screw by 1/2 turn MAXIMUM.
After repair, some components are fitted with a screw and seal of larger dimensions.
6- CHECK
CAUTION :
ANY SEEPAGE OF HYDRAULIC FLUID MANDATORILY ENTAILS REPLACEMENT OF
THE SEAL.
Excessive tightening of the bleed plug causes damage to the thread of the releasable bellcrank
body.
Check the capacity of the accumulator which is built into the electrically-operated selector valve
of the pitch releasable bellcrank (see 04-2).
7- FINAL STEPS
AD
02-82 Restricted 2-51 1
AVIONS MARCEL DASSAULT J
BREGUET AVIATION -^S^3
MIRAGE F
Restricted MANUAL 04
(Figure 17)
1 - SCOPE
2- EQUIPMENT REQUIRED
A Standard tools
- Rule
3- PRELIMINARY STEPS
4- PROCEDURE
- Check that protuding dimension of accumulator piston rod is equal to or higher than 20 mm
(0.787 in).
-Should rod protuding dimension be lower than above value, remove dash-pot and send it to
workshop.
5- FINAL STEPS
1 - SCOPE
2- GENERAL
3- EQUIPMENT REQUIRED
A Special tools
-Tool kitF1-CVB
4- PRELIMINARY STEPS
5- FUNCTIONAL CHECK
AA
10-78 Restricted 2-513
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECKS j
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
travel. I
C Functional tests
I
(a) Set trim actuator to full nose-down Trim indicator : bar moving > 2°30' nose-down Balance these two extreme positions by making small movements of the stick
I
so that the AFU returns to neutral.
(b) Set trim actuator to full nose-up Trim indicator : bar moving > 13°30' nosfup
(c) Set trim actuator from full nose- Time required for total deflection :
down to full nose-up and inversely 4.5 to 8 seconds :
(a) Set stabilators to (- 1°30'± 5') Trim indicator : bar set approxi¬ (-1°30'±5') - Pin the first linkage bellcrank (rigging pin MS 1390-10-810) through
nose-up using trim control switch mately to neutral door 12.04.
- Check that the Amedee bellcrank can be pinned (rigging pin
MS 1390-10-830) through door 33.05.
DO NOT LEAVE THE RIGGING PIN INSTALLED.
- Unpin the first bellcrank through door 12.04.
(b) Set Arthur selector switch to (-1°30'±5') - Check that the Amedee bellcrank STILL CAN BE PINNED.
«HIGH» ratio
(c) Move control stick over its whole - Check for increased control stick stiffness in all movements from nose-down
travel to nose-up.
AC
05-81 Restricted 2-515 2-51
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
J i 1
CHECKS
OPERATIONS ; REMARKS
COCKPIT CONTROL SURFACES
(d) Set Arthur selector switch to (-1°30i±5') Control stick should drift slightly. Shifting Arthur device to «LOW» ratio does
«LOW» Trim indicator : bar set ,
(a) Move control stick up to forward (+5°± 20') Should deflection value be found out of tolerance, determine the cause. If
stop required, refer to pitch channel adjustment sheet.
set to «Servos» I
FINAL STEPS
AC
04-80 Restricted 2-516 2-511
AVIONS MARCEL DASSAULT L 77^-^1 A/lIKAvjt I
BREGUET Ay\AVON^cZ^-'^^>
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(Figure 14)
1 SCOPE
2 - GENERAL
TAKE ALL SAFETY STEPS APPLICABLE TO SYSTEM CONCERNED (See 01 -0).
3 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
- Ground telephone.
- Pressure generator.
PRELIMINARY STEPS
FUNCTIONAL CHECKS
AA
°4"77 Restricted 2~517
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
«ELEV»
(1 ) Energize electrical systems «ROLL» on
Turn «pitch» switch «OFF» «PITCH» 1
(2) Apply pressure to system 1
(a) Set trim actuator to full nose-down Trim indicator : bar moving > 2° 30' nose-down Balance these two extreme positions by making small movements of the stick
so that the AFU returns to neutral.
(b) Set trim actuator to full nose-up Trim indicator : bar moving >13°30'nosd-up
(c) Set trim actuator from full nose- Time required for total deflection
down to full nose-up and inversely 4.5 to 8 seconds
(2) Test of automatic trim system
(a) Set stabilators to (- 1°30' ± 5') Trim indicator : bar set approxi¬ (- 1°30' ± 5')| Pin the first linkage bellcrank (rigging pin MS 1390-10-810) through
nose-up using trim control switch mately to neutral door 12-04.
Check that the Amedee bellcrank can be pinned (rigging pin
MS 1390-10-830) through door 33.05.
DO NOT LEAVE THE RIGGING PIN INSTALLED.
Unpin the first bellcrank through door 12.04.
(b) Set Arthur selector switch to (- 1°30'± 5') Check that the Amedee bellcrank STILL CAN BE PINNED.
«HIGH» ratio
(c) Move control stick over its whole Check for increased control stick stiffness in all movements from nose-down
travel to nose-up. Check the actuator extension.
AC
Restricted 2-518 2-518
01-86
AVIONS MARCH DASSAULT
MEGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
(d) Move control stick up to forward Control stick quadrant (+ 5° ± 20') - Should deflection value be found out of tolerance, determine
stop 39.5 ± 2.5 mm the cause. If required, refer to sheet «Adjustment of pitch
(1.555 ±0.0098 in) channel».
(e) Move control stick up to aft stop Control stick quadrant (-18^20*)
127 ±2.5 mm Maximum deviation permitted
(5 ± 0.0098 in) between stabilators : 10'
«hyd. 1 » on
«hyd. 2» out
«emg. hyd» on
E Functional tests with pressure - Failure warning panel : Actuate stabilators over their whole travel.
applied to systems 1 and 2 «hyd. 1 »
out
«hyd. 2»
«emg. hyd» on
AD
11-81 Restricted 2-519 2-519
AVIONS MARCEL DASSAULT
BREGUET AVIATION
J
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Restricted MANUAL 04
CHECKS
OPERATIONS REMARKS
COCKPIT STABILATORS
(a) Lower «STICK UNCOUPLE» switch On failure warning panel, AP light A slight jerk is felt in control stick (operation of electrically-operated
comes on red. selector valve and dual supply valve).
(b) Move the stick from full nose-down Auxiliary servo-control operates on barrel 2. Same deflection
to full nose-up values and loads.
(c) «STICK UNCOUPLE» switch to On failure warning panel, AP Check that electrically-operated selector valve operates. Move the
normal (guard down) light goes out. stabilators.
AB
11-81 Restricted 2-51 9M 2-5191
AVIONS MARCEL DASSAULT MIRAGE F
Restricted MANUAL 04
7 ; 1
CHECKS
OPERATIONS l
REMARKS
COCKPIT CONTROJ. SURFACES
(a) Move control stick Check for higher control stick stiffness.
G Functional tests
Hydr. system 1 pressurized
Failure warning panel
(1) Dash-pot check «HYD. 1» Out
«HYD. 2» ) 0n
«EMG. HYD» /
(a) Move control stick over short
travels about 0° position Check dash-pot efficiency (slight resistance felt in linkage).
(b) Move control stick Check that a continuous opposing load varying in accordance
with control stick displacement speed is applied to control stick
in both directions.
AC
10-78 Restricted 2-520 2-520
AVIONS MARCEL DASSAULT /
BREGUET AVIATION.^-^^
MIRAGE F
Restricted MANUAL 04
CHECKS :
7
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
(2) Move control stick while increasing Perform same operation as above and check that, with a control
IAS from 300 to 400 kt. stick displacement speed similar to above case, control stick dis¬
placement speed is proportional to increase in IAS.
Progressively decrease IAS and check that normal loads are
resumed.
6- FINAL STEPS
AA
02-77 Restricted 2-521 2-521
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(Figure 19)
1- SCOPE
2- GENERAL
The flight control linkage is adjusted in factory using manufacturing tools (such as dummy
servo-controls, micrometric rods, dummy components, etc.) allowing basic linkage adjustment to be
determined and therefore providing for the interchangeability of certain system components.
The following particular rules should be known and complied with each time operations are being
carried out on the system :
- Apply correct tightening torques to various connecting components (pins - rods). Rods should be
torqued on a bench.
- Use thimbles for mounting the pins, in order to prevent bores from being damaged. Slightly
lubricate pins before their installation.
- Be careful to install pins and rods with their heads and ends positioned properly.
- Make sure to install a teflon washer (anti-friction) or an anti-swivelling cup whenever specified.
- Lock assembled components using locking pins, lockwires or lockplates and complying with
applicable instructions.
-Upon completion of adjustments, make sure that linkage operate freely with no unwanted
abutment.
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3 - EQUIPMENT REQUIRED
A Standard tools
4 - PRELIMINARY STEPS
5 - ADJUSTMENT PROCEDURE
A Preliminary steps
IMPORTANT :
MAKE SURE THAT POSITION PICKOFFS ARE NOT CONNECTED.
(1) Adjustment
CAUTION :
LINKAGE PINNING IS PROHIBITED DOWNSTREAM OF AUXILIARY SERVO-CONTROL.
AB
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stop Montage d'une rondelle
teflon bielle 21
Placer exceptionnellement Bïellettes de conjugaison
la rondelle teflon côté Arthur servo guignol débrayable
Installation of a teflon CP
Servo-control'/releasable bellcrank
washer on rod 21 . interconnecting rods
Exceptionally fit
teflon washer on ARTHUR DETAIL B
bellcrank side
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Nose-down + 6° ±_20'
:
+ 0'
Nose-up: - 20° ± 10'.
-Pin bellcrank 19.
-Adjust micrometric rod 9 (LH) so as to set the LH stabilator to - 1°30' ± 5'.
-Adjust micrometric rod 8 (RH) so as to align the RH stabilator with the LH stabilator to
within 5'.
-Unpin bellcrank 19.
AD
09-85 Restricted 2-525
AVIONS AAARCEL DASSAULT J
BREGUET AVIATION ^£
MIRAGE F
Restricted MANUAL 04
- Remove micrometric rods 8 and 9, after marking their respective positions (LH or RH).
- Make sure that the linkage is not pinned downstream of the auxiliary servo-control.
- Measure the auxiliary servo-control stop-to-stop range.
- Successively set the auxiliary servo-control to its travel limit stops by slowly actuating the
slide valve by hand and check that micrometric rods 8 and 9 can be mounted for each of these positions
(be careful not to invert the RH and LH rods). This operation is intended to make sure that the
auxiliary servo-control stop-to-stop range is within the stabilator servo-control stop-to-stop ranges.
- Install micrometric rods 8 and 9.
- Set the auxiliary servo-control to its travel limit stops and measure the corresponding stabi¬
lator deflections :
+ 20'
- nose-down : + 5 30' _o
- nose-up:- 19° +*5'
IMPORTANT NOTE :
PERFORM THIS OPERATION WITH GREAT CARE, DUE TO LIMITED CLEARANCES.
- Following adjustment of the end fitting, tighten and safety the locknut. Refer to «Replacement»
paragraph in «Removal - installation of dashpot» sheet (see 04-2).
AD
03-83 Restricted 2-526
AVIONS MARCEL DASSAULT
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- Check deflection values obtained with system 2 and then with systems 1 and 2. Check that same
adjustments are obtained.
- Check that all hinges are properly tightened and locked.
- Perform a pitch control system functional test.
- Plot a pitch control system force curve (See 04-2).
6- FINAL STEPS
Disconnect :
- electrical power supply
- hydraulic power supply.
AC
02-75 Restricted 2-527
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MANUAL 04
1 - SCOPE
To make sure that forces required for actuating pitch control system are within tolerances.
2 - GENERAL INSTRUCTIONS
3 - EQUIPMENT REQUIRED
A - Special tools
B - Standard tools
-Ground telephone.
4 - PRELIMINARY STEPS
-Connect :
-Electrical power supply.
-Hydraulic power supply.
-On roll control system, pin the bellcrank located upstream of the auxiliary servo-control,
door 1 2.08 (pin MS1 390-20-81 0).
-Set stabilators to neutral (templates). Trim of necessary and balance said neutral posi¬
tion by performing low-amplitude movements around neutral position.
-Install flight control rigging device suited for pitch control together with spring scale
(see 04-1).
AA
12-87 Restricted 2-528
AVIONS MARCEL DASSAULTJ
mn
130
120
110
100
90
80
i 70
fi
O
60 5:
50
40
30
20
10
0
5
10
15
c
20 o
o
25 to
O O
5 30 5;
35
40
Summary table
5 - FORCE MEASUREMENT
A - Low ratio
B - High ratio
6 - CHECKS
Plot force versus travel curves in both directions. Such curves should be comprised within
the envelope curve drawn on the chart. Check that particular points are within tolerances and
check for each point that the difference existing between forward and aft travels is lower than
half the envelope curve deviation.
The essential points to be checked are the forces obtained around neutral position (thres¬
hold) and at travel limits.
AB
12-87 Restricted 2-530
AVIONS MARCEL DASSAULT
J
mn
130
120
110
100
90
80
70
I
s»
60
50
40
30
20
0
5
10
15
I 20 i
s 25
S
co .,
«o
30
35
40
Summary table
o.
7- RESULTS
Perform as follows :
- Disconnect AFU and move pilot's control.
- Check linkage absence of binding point or friction.
- If required, perform AFU disassembly, lubrification and adjustment (See 04-2).
8- FINAL STEPS
- Disconnect :
-Hydraulic power supply
- Electrical power supply.
- Remove flight control rigging device (See 04-1).
- Unpin roll control system.
Reinstall :
- Control stick handgrip
- Seat ejection gun
- Ejection seat (See 09-4)
- Canopy (See 03-2)
- Access doors.
- Remove deflection templates.
AA
12-74 Restricted 2-532
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
1 - SCOPE
To give instructions required to check for plays of hinge pin and control crankpin.
2 - EQUIPMENT REQUIRED
A - Special tools
B - Standard equipment
-1 dial gauge with magnetic base mount (Metrology tool kit 5001 LOM).
C - Ground support equipment
3 - PRELIMINARY STEPS
Remove doors 38.09 - 38.03 - 36.03.1 - 36.09.1 - 36.10 (LH side) and 36.02 (RH
side).
-Jack up the aircraft (see 02-2).
-Apply pressure to both hydraulic systems, which should be previously DEGASSED so as
to prevent erratic operation of the servo-control (see 07-1 ).
-Set the stabilators to template zero position and do not move the control or the stabila¬
tors any more.
- Remove the deflection templates.
-Secure the stabilator play measurement tool to the fuselage, using the captive nuts at¬
taching doors 38.09 and 38.03 to the stabilator blinds.
-Position the two dial gauges on the mount.
-Position a third dial gauge (door 36.10 for LH side) indicating the movement of the ser¬
vo-control barrel in relation to the measurement tool attached to the fuselage.
-Position the container intended to receive the ballast; be sure not to damage the stabila¬
tor skin during the operation (to that purpose, insert a protective mat).
-On leading edge side, secure the container with a screw, using the stabilator template
attachment point.
_ Container positioned on
I trailing edge
LH STABILATOR
Restricted 2-533
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
Charge (*) en daN
(Ibf)
Load In daN MîiïïlliiÉiïïïïiÉïïiïïïïl
(lb wgt) Mesure au niveau
Equivalence du maneton
a 800 mm (2.62 ft) Measurement at the
Equivalence
at 800 mm (2.62 ft): crankpin level
(140) MQ[
(314.72 lb wgt) | .
(130) \
(292.24 lb wgt) 160
(120)
(269.76 lb wgt) l:>0
(110) -140
(247.28 lb wgt)
(100)_i?0
(224.8 lb wgt) 120|
(90) 1
(202.32 lb wgt) 110
(80) -
(179.84 lb wgt)
(70) 90
(157.36 lb wgt)
(60) --5°:
(134.88 1b wgt) 7Q|
(50) .
(10)__1Q.
(2£48lbwgt) lu
(20) 1
(44.96 lb wgt) 20
(30),
(67.44 lb wgt) 30
(40) _
(89.92 lb wgt) ^
(50)
(112.4 lb wgt)
(134.88 lb wgt)
(70, .60.|
(157.36 lb wgt)
(80)-- 70
(179.84 lb wgt)
(90)--
(202.32 lb wgt)
(100)
(224.8 lb wgt) 90
(110)
(247.28 lb wgt) IqO
(120)-*- t
(269.76 lb wgt)
(130)-
(292.24 lb wgt)
(140)-
(314.72 lb wgt)
(*) Les charges/couples sont calculées à 1000 mm (3.28 ft) de part
et d'autre de l'axe d'articulation.
Equivalence
The loads/torques are calculated at 1000 mm on either side of
à 1200 mm (3.94 ft)
the hinge pin
Equivalence
at 1200 mm (3.94 M
FIGURE 22 - MESURE DES JEUX D'EMPENNAGES (EXEMPLE)
MEASUREMENT OF ST-ABILA TOR PLAYS (EXAMPLE)
AB
06-87 Restricted 2-534
AVIONS MARCEL DASSAULT ]L^>^rSL
BREGUET AVIATION ^^T _ _
MIRAGE F
Restricted MANUAL 04
4- PROCEDURE
A Principle
Progressively load and unload the stabilator trailing edge then leading edge. Note the deflections
-
as read on dial gauges ; since the load direction was changed during loading, the play at location of the
hinge pin can be determined from the «deflection versus load» curve.
- Loads consist of lead bags or cast iron plates. Intermediate bearing surfaces are located as near as
possible to the root, at 1200 mm (3.94 ft) from the hinge pin towards trailing edge, and at 800 mm
(2.62 ft) towards leading edge. Maximum load force shall be 120 daN (270 Ib.wt) towards trailing edge,
and 180 daN (405 Ib.wt) towards leading edge ; this corresponds to 140 daN (315 Ib.wt) loads located
at 1 meter from hinge pin.
B Operation
(1 ) Apply a 120 daN (270 Ib.wt) load to the stabilator trailing edge.
(2) Reset the dial gauges to zero with 120 daN (270 Ib.wt) load on trailing edge.
NOTE : If any oscillations are visible on the dial gauges, the test must be stopped, gas removed
again and the measurements taken afterwards.
(3) Gradually unload down to zero by steps of 10 daN (22.48 Ib.wt), then load on leading edge side
up to 180 daN (405 ib.wt). Return to initial position, unloading the leading edge and loading the trail¬
ing edge. At each 10 daN (22.48 Ib.wt) step, note the values displayed on dial gauges.
NOTE : Load the container on the leading edge, to prevent it from being unbalanced.
5- ANALYSIS OF RESULTS
NOTE : Since the servo-control cannot be considered as an absolute fixed point, allow for the rod
retraction movement to record the values of the crankpin play curve plot, i.e., deduct the
movement of the servo-control barrel multiplied by the amplification factor of 1 .17 from the
value displayed by the dial gauge at the crankpin.
A On graph paper, plot the «load» curve in relation to travels (see figure 22).
B Observed travels are the sum of bendings and plays : bendings are shown by continuous curves,
plays are expressed by «steps» on the curves ; the height of the steps is equal to the measured play.
C There are two steps : the first one in the direction of increasing loads, and the second one in the
direction of decreasing loads ; consider the higher value only.
D At the location of the hinge pin, the spherical bearing play should be less than 0.2 mm (0.00787 in).
E At the control crank pin, it may be more difficult to read the curve because of more
noticeable bendings ; moreover, steps have become no more than a break of slope. Extend the straight
sections on either side of that discontinuity (they should be nearly parallel) ; measure the distance
between them (see figure 22).
- The clearance should be less than 0.25 mm (0.00984 in).
6- FINAL STEPS
- Remove :
- loads,
- measuring tool, mount, container.
- Install the doors.
AB
09-86 Restricted 2-535
AVIONS MARCEL DASSAULT/ ^"-Tl /VlIKAVJU T
BREGUET AVIATION^^- ^-^ - _
Restricted MANUAL 04
1 - SCOPE
2- EQUIPMENT REQUIRED
3- PRELIMINARY STEPS
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
4- ELECTRICAL TESTS
5- FINAL STEPS
AA
12-80 Restricted 2-536
AVIONS MARCEL DASSAULT /L^J^^rU
BREGUET AVIATION^CcC- ^^
MIRAGE
.... .
F
Restricted MANUAL 04
1- SCOPE
2- EQUIPMENT REQUIRED
A Standard tools
3- MATERIALS
- Variable-pressure nitrogen supply
- Leak detecting solution for pressurized gas
4- PRELIMINARY STEPS
- Connect the electrical power supply.
- Remove door 36.10.
- Make sure that hydraulic pressure to hydraulic systems is cut off :
- indicator 6D on servo-controls 1 and 2 indicates zero pressure ;
-set the pitch damper switch to «PITCH» several times until the «ELEV-PITCH» warning
lights come on.
| - Make a charging device without connecting it to the electrically-operated selector valve, conform
to the figure and bleed it as follows :
- close valves R1 and R2 on the test cock,
- connect the charging device to the nitrogen supply.
IMPORTANT :
REGULATE THE NITROGEN SUPPLY TO LOW PRESSURE THEN OPEN VALVE R1 IN
ORDER TO BLOW OUT FLUID WHICH MAY POSSIBLY BE FOUND IN THE SYSTEM AND
PREVENT THE EQUIPMENT FROM BEING CONTAMINATED. CLOSE THE VALVE ON THE
NITROGEN SUPPLY AND VALVE R1 ON THE TEST COCK.
5- CHARGING OF ACCUMULATOR
- Remove the protection cap from the charging valve and connect the charging device swivel fitting.
(Correctly screw the valve core plunger knurled ring).
- Check that valves R1 and R2 on the test cock of the device are closed but not tightened ; regulate
nitrogen supply pressure to 60 bar (870 psi), read the pressure indicated on the pressure gauge and open
its valve.
AB
09-85 Restricted 2-537
AVIONS MARCEL DASSAULT
BREGUET AVI ATION^^3^^
'X-^-rrU MIRAGE
..*»...». a
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^^ Restricted MANUAL 04
- Open the accumulator charging valve by unscrewing the control nut on the valve poppet by
1 1/2 turns maximum (16 mm A/F wrench).
CAUTION :
EXCESSIVE SLACKENING WILL LEAD TO DETERIORATION OF THE VALVE.
- Open valve R1 on the test cock progressively. Monitor the change in pressure and wait one or
two minutes so that pressure stabilizes at 60 ± 3 bar (870 ± 43.5 psi).
NOTE : To preclude an erroneous reading, make sure, upon charging of the accumulator, that its
temperature is practically close to the ambient temperature.
6- FINAL STEPS
- Perform capacity check of the accumulator built into the electrically-operated selector valve
a
of the pitch releasable bellcrank (see 04-2).
- Reinstall the access doors.
- Disconnect the electrical power supply.
AA
09-85 Restricted 2-538
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
S. i r/
R1 R2
1 - GENERAL
TAKE ALL RELEVANT SAFETY MEASURES (see 01-0).
2 - EQUIPMENT REQUIRED
A Standard tools
B Spares
C Materials
- White spirit
3 - PRELIMINARY STEPS
5 - CLEANING
- The bearing on stabilator side shall be cleaned with a clean lintless cloth soaked with white spirit,
and then dried with ambient air or clean moisture-free compressed air.
AA
0986 Restricted 2540
AVIONS MARCEL DASSAULT J
- Inspect the side shields (dust cover) for presence, security of attachment and good condition
(dents, distortion, etc.).
- Check the bearing for free rotation (binding).
Should a bearing not freely rotate, lubricate it after removing the shields.
- Significant corrosion on the side faces of the bearing may be the sign of inner corrosion.
Should inner corrosion be detected, replace the bearing.
- Measure the inside axial play by applying an axial load Fa equal to 1 1 .3 daN (25.36 Ib.wgt) to
the end of a pin/nut assembly tightening the bearing inner cage, the nut being torqued to 10 m.daN
(73.75 ft.lb).
The axial play should be less than 0.30 mm (0.012 in).
è--
The axial play is equal to the displacement of a bushing with respect to the other under the
action of an alternate axial load Fa.
Measurement method
Apply F1 = Fa.
Set the dial indicator to zero.
Stop applying F1 and apply F2 = Fa.
Read the value of the axial play indicated by the dial indicator.
AA
09-86 Restricted 2-541
AVIONS MARCEL DASSAULTL MIRAGE F
BREGUET AVIATION^^^F3^.^ - . »»amiiai
^^ ^^ Restricted MANUAL 04
For reference only : the theoretical rod center-to-center distance is equal to 255 mm (10.04 in).
The clevis and rod end axes make an angle of 7°.
8 - INSTALLATION OF ROD
9 - FINAL STEPS
- Check the components for proper installation and make sure that all safetyings have been
completed.
-The installation of the stabilator and access doors as well as the tests and adjustments shall be
performed later on according to the work schedule.
AA
09-86 Restricted 2542
AVIONS MARCEL DASSAULT H ^-"-^ MIRAGE
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i
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^ ^s-^> .
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MANUAL na
04
1 - EQUIPMENT REQUIRED
A - Standard tools
-1 dial indicator
-1 dynamometer with feeler
C - Materials
-Grease M I LG. 4343
2 - PRELIMINARY STEPS
Not applicable
-The backlash should not exceed 0.08 mm. If the value is out of tolerance, despatch the
equipment to 4th maintenance line.
AA
06-87 Restricted 2-551
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MANUAL «a
04
NOTE: If wear of the sector gears is detected other than at the three following measuring
points, perform an additional backlash measurement at that place.
-Fit the input endpiece on support MJF0902202 and the output endpiece on support
MJF0904202.
-Secure the lever with rigging pin STM03243.
-Bring nut "A" into contact with the support, then moderately tighten the nut so that the
rigging pin still slides freely in the lever. Measure and record the value of dimension X on the
input endpiece.
-Screw nut "B" fingertight and check that the rigging pin is still free to slide.
-Place a dial indicator in contact with the output endpiece and adjust so that the pointer
is at zero. Remove the rigging pin.
- Exert an alternate force at the threaded portion of the output endpiece and record back¬
lash value read on the dial.
-Loosen nuts "A" and "B" and move out the input endpiece to a value of Y, i. e. :
X + 8 mm = Y ± 0.5 mm.
-Tighten nuts "A" and "B" so as to secure the equipment at this position and check the
dimension after tightening. Measure the backlash as described above.
-Move out the input endpiece to a value or Z, i.e. :X + 16mm= Z ± 0.5 mm.
-Measure the backlash.
-Remove the two nuts securing the input endpiece and remove dial indicator.
-Secure the lever with respect to the support using rigging pin STM03243.
-Check perfect horizontality of the equipment. If necessary, use a level.
-Remove the rigging pin. Using a feeler-equipped dynamometer at the input endpiece
axle pin, check that the minimum force required to shift the lever is less than 6 N (1 .34 Ibf).
-If the value of the force required is higher than or equal to 6 N (1 .34 Ibf), despatch the
equipment to 4th maintenance line.
-Remove the equipment from tool.
-Reassemble the protective covers. After tightening, check that there is a clearance of at
least 0.5 mm between the covers and the teeth and that no spurious friction is detected over
the entire range of travel.
AA
06 - 87 Restricted 2-552
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
MJF0904202
(Figure 13)
1 - SCOPE
2- EQUIPMENT REQUIRED
A Special tools
C Spares
- 1 potentiometer
- 1electrical connector
- 14 washers (attachment of cover, potentiometer and clamp)
- Electric wire
- Rilsan sheath
-6 sleeves A1 (protection of potentiometer wire solders)
- 1 sleeve A3 (protection of sheath - inserted between sheath and clamp).
3- MATERIALS
4- POTENTIOMETER REPLACEMENT
A Potentiometer removal
AA
10-73 Restricted 2-801
AVIONS MARCEL DASSAULT^^^rtl
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B Potentiometer installation
- Cover 22 being removed, remove rubber sleeves and unsolder wires from terminals of both
potentiometers.
- Remove two screws 41 , washers 42 and half-clamp 40.
- Remove electric wiring and scrap it, as well as connector.
- Cut six 330 mm (13 in) (approx.) long wire sections out of 0.6 mm2 cross-section electric wire.
- Fit one end of each wire with a rubber sleeve A1, strip that end, mark the other and solder
stripped ends to corresponding potentiometer terminals.
- Coat solders with varnish and cover them with rubber sleeves.
- Cut a sheath section having a sufficient length to comply with dimension given on diagram,
making provion to compensate for sheath shrinking taking place at installation.
- Shape wires as required on potentiometers and run them through the sheath.
- Cover the sheath end located on body 1 1 side with a rubber sleeve A3 and secure that end to
body 1 1 by means of half-clamp 40 attached by means of two screws, each of these screws being fitted
with a new washer 42.
- Cut wires to length on connector side.
- Remove identification sleeves, strip wire ends and crimp them to connector terminals.
Then, assemble connector, complying with pin identification when installing the latter.
NOTE : Crimping, pin installation and connector assembling operations should be performed on new
connector, using special SOURIAU tool.
C- Check
Test component on test stand, so as to check that potentiometer connections are correct. Then,
perform final steps applicable to A.F.U., referring to paragraphs 5 and 6 of sheet dealing with A.F.U.
adjustment and calibration.
AB
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1 - SCOPE
These operations are to be performed when a potentiometer is considered to be malfunctioning
or when damage has been noted on a connector or associated wiring in an in-service AFU.
IMPORTANT
-The AFU may be equipped with two types of potentiometer :
- potentiometers with three ESC contact studs to which the wires are soldered ;
- potentiometers with three colored wires - yellow, green, red - connected to the wires by
means of solder sleeves.
- Each AFU must be equipped with two potentiometers of the same type, as this renders wiring
operations easier.
2- EQUIPMENT REQUIRED
A Special tools
B Standard tools
C Spares
3- MATERIALS
- Glue S1 125
- Varnish 9036 bis
4- REPLACEMENT OF POTENTIOMETERS
A Disassembly of potentiometers
- Remove from barrel 1 1 eight screws 23, washers 24 and cover 22.
- Remove two screws 41 , washers 42 and half-clamps 40.
- Unhook springs 21 from studs 45.
- Unscrew attachment screws 44 from bar grips 28, using an Allen wrench.
- Remove eight screws 26, washers 27 and eight brackets 25 ; disconnect the potentiometers from
levers 20, by drawing them along their centerline, and remove them.
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- Unsolder the wiring from connector 43 and potentiometers 12 at the solder sleeves (see 16-0-2).
B Potentiometer prewiring
I - For each potentiometer, cut seven 4 mm (0.015 in) lengths of CRN 1-1-16 jacket and set them
on the potentiometer wires. Mold the jacket to the wire using a hot air generator at a temperature of
between 200 and 250° C, exposure time about 2-3 seconds.
| - Place a spot of glue S 1 125 on the jackets to hold the wiring in place around the potentiometers.
NOTE : When crimping, connecting and assembling new connectors, use Souriau special tools.
D Reassembly of potentiometers
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- Position eight brackets 25, screw in eight screws 26 with new washers 27 and torque the screws
toôcm.daN (0.530 Ib.in).
-Torque the bar grip attachment screws 44 to between 8 and 10 cm.daN (7.077 - 8.847 Ib.in).
- Hook springs 21 onto studs 45.
5- FINAL STEPS
- Test the equipment at a test bench, to ascertain that the potentiometer is properly connected
(see04-2, worksheet «Calibration check and adjustment of the pitch AFU», paragraphs «Checking and
adjustment of potentiometers» and «Final steps»).
- Coat the heads of screws 26, 41 and 44 with red setting varnish.
- Install and secure cover 22, using eight screws 23 with new washers 24.
- Coat the heads of screws 23 with red setting varnish.
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SECTION 3
TABLE OF CONTENTS
Page
3-0 GENERAL
Incorporated documentation
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3-8 REPAIR
LIST OF ILLUSTRATIONS
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(Figure 1)
The rudder control system is operated from rudder pedals 1 through releasable bellcrank 62C and
servo-control 59C actuating the rudder.
An artificial feel unit (A.F.U.) 201C is connected in parallel with rudder control system linkage to
a trim actuator 85C intended to shift A.F.U. zero setting.
Two control modes are available : Manual control and automatic control.
1 Manual control
Rudder pedal commands and yaw damping and anti-slip signals are transmitted electrically to
servo-control 59C through electrical circuit 1 or 2.
2 Automatic control
When yaw damper and autopilot are engaged, roll control surfaces and rudder are acted upon by
the autopilot to obtain balanced turns at low IAS with flaps down.
3 Cases of failure
Should both electrical circuits happen to fail, the following is then effected through safety
systems :
Yaw damping and anti-slip functions are not available and the autopilot is disengaged.
Should hydraulic system 1 and emergency system happen to fail simultaneously, the system is in
the same configuration as above but half of servo-control nominal force only is available.
System 2 failure has no other effect than reducing servo-control nominal force by half.
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Secteur-avant 2 1 Pédalier
Forward quadrant Rudder pedals
Système de
restitution artificielle 5 Secteur-arrière
d'effort Aft quadrant
(S.R.A)
201 C
Artificial feel unit
(A.F.U.)
Vérin de trim,
(direction)
85 C
Servo-commande
Trim actuator
(rudder) (direction)
59 C
Servo-control
Guigno (rudder)
débrayable
62 C
Releasable
bellcrank
^ », .a
^F
TABLE OF COMPONENTS
Layout - See Figures 2-3.
Doc
Item Name - Characteristics and Functions Location
Access Door No. S I
3 CABLES 02-00-i
RUDDER
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Location Doc.
Item Name - Characteristics and Functions
Access Door No. I
LH GEAR MICROSWITCH X
39C AUTOPILOT
(See 13-2).
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Location Doc
Item Name - Characteristics and Functions
Access Door No.
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Location Doc.
Item Name - Characteristics and Functions
Access Door No. S I
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Location Doc.
Item Name - Characteristics and Functions
Access Door No.
(See 13-2)
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RUDDER LINKAGE
(Figures 3 and 4)
The rudder linkage is of the semi-rigid type. It consists of rudder pedals 1, including two pedals the
movements of which are combined through an inter-connecting rod.
Each pedal actuates a quadrant itself driving a steel cable consisting of 3 elements.
These cables transmit pilot's commands to a quadrant 5 located in the fin. A bulkhead connector 4
is used on each cable to provide sealing at cockpit outlet. Two turnbuckles 20 are provided between
frames 20 and 22 for adjusting cable tension.
The linkage is rigid downstream of quadrant 5 and actuates releasable bellcrank 62C.
The releasable bellcrank output arm is connected through a rod to the selector valve of rudder
servo-control 59C, which servo-control directly drives the rudder (connected to udder R/H side).
Quadrant 5 controls the rod of A.F.U. 201C in parallel, the A.F.U. body being connected to trim
actuator 85C.
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HYDRAULIC SYSTEM
(Figure 4)
The rudder control system is hydraulically supplied from system 1 (sub-system B) and system 2
(sub-system D) (See 07-1 : Hydraulic power generation).
2 Releasable bellcrank 62C, which is inserted in control systems, is only supplied from system 1
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LEGENDE KEY
Circuit System
1 1
Circuit 2 System 2
Retour Return
Venant de Venant de
C2 branche D CI branche B
61 C
ïU\
Vers
59 C aides au
pilotage
To flying
aids
Vers aides Ou pilotage -[^^J.
To flying aids
/* I *\
Rudder control is obtained by actuating rudder pedals. Automatic control is provided at low IAS
with flaps down to combine roll control and rudder control.
either electrically, through releasable bellcrank position pickoff in the case where yaw damping is
-
being effected. In that case, a yaw damping signal is fed together with electrical flight command.
- or mechanically, through the linkage acting directly on servo-control main selector valves when
yaw damping system is failed (releasable bellcrank in locked configuration).
Located in the upstream vicinity of power servo-control, the releasable bellcrank is intended to
convert the mechanical flight command transmitted by the linkage into an electrical command intended
to control rudder servo-control 59C.
(1) Description
It is fitted with a dual position pickoff permanently detecting the difference existing between the
positions of arms A and C, i.e. the difference existing between servo-control and linkage positions. Any
deviation causes an electrical signal (intended to cancel such a deviation) to be fed to torque motor 21.
Such a deviation is limited by elastic stops 26 located on releasable bellcrank and is monitored by
safety microswitches detecting any operating trouble likely to cause excessive deviation to take place
between pilot's linkage A and servo-control linkage B.
(2) Operation
Yaw damping is controlled by switch 56C set to «YAW». This causes electricaJly-operated selector
valve 61 C to be energized and therefore releasable bellcrank arms A and B to be hydraulically unlocked.
Any flight command transmitted by the linkage will cause differential displacement of releasable
bellcrank arms A and C to take place. The pickoff will detect that deviation, causing a signal to be fed
by the flying aid rack to the servo-control torque motor. The servo-control moves and then cancels the
deviation existing between both arms.
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62 C
LEGENDE KEY
Circuit 1
System 1
Circuit 2
= System 2
Retour
Return
Circuit 1
Branche B
System 1
Sub-system B
B Rudder servo-control
Setting switch 56C to «YAW» causes solenoid valve 22 and torque motor 21 to be energized.
- Arm A of releasable bellcrank 62C is unlocked and positioned correctly within stops 26.
- Servo-control solenoid valve 22 is energized (open position).
- Torque motor 21 is energized.
The command is transmitted mechanically to arm A of releasable bellcrank 62C, and then
electrically from releasable bellcrank 62C to torque motor 21 of servo-control 59C.
Barrel 1 :
-System 1 pressure pushes back by-pass valve 23 which then allows hydraulic pressure to be
directed to chamber A or B.
- System 1 pressure, is sent to the servo-valve of torque motor 21 through open solenoid valve 22.
- The flight command and yaw damping signal generated by the flying aid rack is transmitted to
torque motor 21 through electrical circuit 1.
The torque motor flap tilts and blanks off one of the servo-valve nozzles, which causes the pressure
to be directed to one or to the other side of selector valve 24.
The displacement of selector valve 24 causes the hydraulic fluid to be directed to power stage
chamber A or B, therefore causing the servo-control body to move and to drive the rudder. The signal
received by torque motor 21 is then cancelled by potentiometer type sensing system of releasable
bellcrank 62C.
Barrel 2 :
-System 2 pressure pushes back by-pass valve 25 which then allows hydraulic pressure to be
directed to power stage chamber A or B.
Barrel 2 is controlled by common selector valve 24.
This mode of operation takes place in the case of failure of electrical circuit 1 . Electrical circuit 2
is automatically set into service by the flying aid safety channel.
Servo-control 59C operates in the same manner as with electrical circuit 1 .
The rudder is then controlled mechanically from rudder pedals up to selector valve 24 of
servo-control 59C (no damping function).
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62 C
r ' 'i
Circuits
électriques
Electrical
circuits
WO
Circuit 2
Branche D
1
J System 2 Circuits
T Sub-system D
Circuits Electrical électriques
électriques circuits Electrical
' r __i circuits
48 C
48 C LEGENDE
KEY
bmm Circuit 1
System 1
mm=mm ClTCUlf 2
System 2
Circuit 1
Branche B Retour
System 1 Return
Sub-system B
2- YAW DAMPING
Damping signals are sent to servo-control 59C to stabilize the aircraft along its flight path. Such
signals are generated by the flying aids rack from information provided by the yaw rate gyro. They are
fed together with flight commands transmitted by the linkage.
3- AUTOMATIC CONTROL
Automatic control can be effected only if the yaw damping system is operating, but it is
independent of the autopilot system.
A Operation
Automatic control takes place as soon as switch 56C is set to «YAW» or to «ANTI-SLIP».
From information fed by an accelerometer system, the flying aids rack generates an anti-slip
signal which supplements the yaw damping signal.
The anti-slip function which causes automatic control to take place is cancelled :
either through pilot's action on rudder pedals (actuation of microswitch located on AFU 201C),
-
- or as soon as the aircraft touches the ground (actuation of microswitch 6 located on LH U/C
shock absorber).
Such a combination takes place at low IAS with flaps down when yaw damping and autopilot
systems are operating.
The autopilot supplies the servo-control with a command proportional to the control stick
displacement in roll, so as to obtain a balanced turn (see 13-1 ).
The pilot is relieved of constant actuation of rudder pedals, in the case of change in aircraft
aerodynamical balance, through the use of trim actuator 85C. Such a trim actuator provides the
possibility of obtaining zero load setting of artificial feel unit (AFU) (201 C) for any rudder position.
The trim system is controlled either manually or automatically (with anti-slip function selected).
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Trim actuator 85C is controlled from «RH - LH» control switch 84C located on LH cockpit
console. The «anti-slip» relay 200C being de-energized, the trim actuator extends or retracts its rod in
accordance with contacts made by the control switch.
When no load is applied on pilot's control (A.F.U. set to zero load configuration), the actuator rod
drives the whole rudder channel from rudder pedals up to servo-control.
Automatic control is effect by the flying aids (through amplifier 48C) when the anti-slip function
is being selected.
(a) Principle
As soon as an electrical signal, sent to servo-control for correcting slipping, exceeds a given
threshold, the trim actuator is automatically operated through the flying aid rack so as to obtain pilot's
linkage displacement in the same direction as servo-control displacement.
This is intended to obtain between releasable bellcrank arms A and B a sufficient travel range on
either side of middle setting position, which range is provided for servo-control displacements caused by
damping signals. Without such a function, there would be a risk (in the case of high disturbance
entailing simultaneous damping and anti-slip corrections) of causing the operation of one of the
releasable bel Icran safety microswitches, therefore cutting off flight control channel electrical controls
(yaw and roll damping, autopilot and anti-slip functions).
(b) Operation
As soon as the anti-slip is being selected, a signal fed by flying aid amplifier 48C causes «anti-slip»
relay 200C to be energized, which relay causes control circuits to be switched over from manual mode
to automatic mode.
The control signals fed by the flying aids actuate relay 198C or 199C, depending on the direction
in which trim actuator has to move.
Slow trim actuator operation (about 3°/minute) is obtained through a device causing the electric
motor to operate under pulse conditions.
A safety device is provided to cancel the anti-slip function and trim motor electrically power
supply simultaneously in the case where the electric motor is subjected to any incidental double
excitation.
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Rudder trim indications are provided on trim indicator 82C, indicating trim actuator positions.
This indicator is common to the three trim control systems (yaw, roll and pitch). Trim indications are
supplied by the potentiometer built into the trim actuator and controlling the displacement of a center
bar moving to the right or to the left on the corresponding trim indicator dial.
6- FAILURES
Releasable bellcrank 62C becomes automatically locked. The yaw damping or automatic control
function is no longer available and servo-control 59C has its nominal force reduced by 50%.
The «YAW», « ROLL» and « RUD» amber lights come on on failure warning panel 1 W.
Such a failure has no effect on rudder control which can be still effected electrically through yaw
damping function but the servo-control has its nominal force reduced by 50%.
In the case where a failure causing an excessive difference in position between linkage and
servo-control positions occurs, the flying aid safety channel is set into service through releasable
bellcrank microswitches. Rudder control is then effected by electrical system 2 with «RUD» light
coming on on failure warning panel 1 W.
This results in mechanical control without damping configuration. The «YAW» and «RUD» amber
lights come on on failure warning panel 1 W.
NOTE : When a failure occurs, the pilot has at its disposal servo reset button 54C which allows the
failed channel to be reset into service, provided that the causes of failure have disappeared.
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81 C
83 C R/H 200 C
215C RE
84 C ?T~
ni
L/H ^ -«-- , n J
RR
202 C «-
Ho
197C
S\j~
ri
RR = fotf retraction
RE = flod extension
198C
ri rz 99 C
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INCORPORATED DOCUMENTATION
RUDDER PEDALS
(Figure 8)
1 - GENERAL
I Rudder pedals 1 , which consist of two indépendant pedals, are intended to perform the following
functions :
B Nosewheel steering
Rudder pedals are provided with fore and aft adjustment to suit pilot's size.
2- DESCRIPTION
Each rudder pedal is fitted, through ball bearings 31 , to casing 3 screwed under L/H or R/H arch 4
in cockpit.
Both rudder pedals are combined through two L/H and R/H forward quadrants 2 connected
together through interconnecting rod 32. Each quadrant includes :
- Casing 3
- Arm 5
- Adjustment mechanism 6
- Pedal 7
- Output bellcrank 8
- Return spring system 9
- Brake system bellcrank 10
- Brake system rod 11.
A - Casing 3
It includes :
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B- Arm 5
C Adjustment mechanism 6
It includes :
- Adjustment plate 17, hinge to arm 5
- Locking pin 18
-Spring 21.
D - Pedal 7
It pivots on bearings 22 and supports pin 23 to which is fitted brake system rod 1 1 .
E Output bellcrank 8
It includes :
The R/H rudder pedal bellcrank is fitted with a ball joint 38 provided for connection of steering
control potentiometer connecting rod.
It includes a spring 27, contained between two flanges and mounted on hinge pin 12 of arm 5 and
spring attachment 20 integral with arm 5.
It includes :
- Fixed stop 28
- Stop plate 29, associated with adjustment stop screw 15.
- Attachment point of brake system ro 1 1 .
- Attachment point of spring 14.
- Ball-joint provided ^for attachment of brake system selector valve control rod.
3- OPERATION
A Rudder control
Both rudder pedals move within planes parallel to aircraft centerline. Pushing one pedal causes
corresponding quadrant to be rotated through rod 26. The actuated quadrant drives the other quadrant.
Each quadrant drives a control cable connected to fin quadrant.
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B Normal braking
Depressing the upper part of R/H or L/H pedal 7 causes brake system bellcrank 10 to be rotated,
through brake system rod 11, up to adjustable stop 15 integral with support. This bellcrank actuates
corresponding brake system selector valve control rod 30. Releasing the upper part of rudder pedal
causes the assembly to be returned in «brake released» position against stop plate 33 through spring 14.
Such springs are also used to provide the pilot with an artificial feel of braking load.
C Pedal adjustment
Pedal adjustment is obtained by means of adjustment plates 17. When depressed laterally by pilot's
foot, such an adjustment plate pivots about its hinge pin, causing the locking pin of adjustment
quadrant 24 to be withdrawn and return spring 21 to be compressed. The pedal assembly is returned
against pilot's foot by return spring 27. Locking occurs once adjustment plate 17 is released. Locking
pin 18 engages into adjustment quadrant 24 under the action of spring 21.
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FIGURE 8 - PEDALIER
RUDDER PEDALS
AB
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INCORPORATED DOCUMENTATION
RUDDER ARTIFICIAL FEEL UNIT
(Figure 9)
1 - GENERAL
The A.F.U. is a spring system the rod displacement of which provides a force varying in
accordance with such a displacement.
The A.F.U. is provided with a microswitch cutting off the anti-slip circuit as soon as the rod leaves
zero load setting, in one direction or in the other.
2- DESCRIPTION
- Body 1
- Rod 2
- Two seats 3
- Spring 4
- Nut 5
- Attachment clevis 6
- Microswitch 9.
A - Body 1
An attachment clevis is machined at one end of body 1 while the other end is blanked off by
nut 5.
B- Rod 2
It slides in the cylinder and its displacement in either direction drives one seat 3, therefore causing
the spring to be compressed.
C- Seat 3
Their bore and outer surface are provided with three machined grooves accommodating a teflon
ring 1 8 or 19. Such teflon rings are intended to reduce frictions between seats and rod, as well as inside
body 1 .
D Spring 4
Bearing against two seats 3, it is more or less compressed depending on A.F.U. lengthening or
shortening.
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^^^^^ Restricted MANUAL 04
E- Nut 5
Screwed onto body 1, it allows moving assembly end play to be cancelled and initial setting of
spring 4 to be adjusted.
F Attachment clevis 6
I Screwed onto rod outer end, it is connected to the latter by nut 8. It is used to adjust the A.F.U.
to length in the aircraft.
G Microswitch 9
Microswitch 9 is supported by an angle 12 attached to body 1 through two screws 13 and two
tabwashers 1 4.
The assembly is protected by cover 1 5 attached to the angle through three screws 16, each of these
screws being fitted with a washer 17.
An electrical cable ended by a connector is used to connect the microswitch to the aircraft
electrical system.
3- OPERATION
In rest configuration, the A.F.U. rod is held in neutral position due to spring initial setting.
Any load higher than threshold value causes the A.F.U. rod to move in one direction (extension or
retraction).
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fff T Q
f^^^V^VVV^^^^^^V^^^^
^vvvvvvvvvN^^^f^^vv^vvvvy^
9 3.
Comparateur
ï m
«XS
1 -
Dial indicator m
2 - Bouton moleté 12-^ 27-28.
LJManchons en gaine RNF 100-1-1-4 noire
Knurled knob
Lg 12 mm (0.47 in)
3 - Pion
Stub
Black sleeves RNF 100- 1- 1-4
Length : 12 mm (0.47 in) -
4 - Touche
Feeler Course no O
5- Vis Travel .Manchon en gaine
Screw RNF 100-1-1-4 noire ? 1
6 - Ecrou Lg 25 mm (1 in) I
Nut ' Black sleeve
31-32
1
-4B
g
Manchons en gaine RNF 100-2-1-8
Lg20mm (0.8 in)
Sleeves RNF 100-2-1-8
I
1
I
1 - EQUIPMENT REQUIRED
A - Special tools
-Flight control 1st line tool kit
C - Spares
- 1 locking pin 2331 0 AA 01 501 5 L
-Lacing and tying cord
2 - MATERIALS
3 - PRELIMINARY STEPS
4 - REMOVAL OF AFU
-Remove the pin that attaches the trim actuator to the bellcrank (1 0-mm wrench).
-Bring the bellcrank arm located on AFU side in line with the skin holes.
-Cut the binding cord and disconnect the safety microswitch connector.
-Remove the AFU-to-bellcrank attaching pin (10-mm box wrench).
-Remove the AFU-to-quadrant attaching pin (10-mm wrench).
-Remove the bonding braid.
-Recover the two teflon nutation-limiting washers.
- Remove the AFU through the door.
5 - INSTALLATION
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6- FINAL STEPS
- Return the rudder to neutral setting, then check that the assembled quadrant can be pinned
easily and without stress (pin MS 1390-20-830).
- Perform plotting of rudder pedal forces (see 04-3). Check that the AFU does not come into
contact with other components in the compartment during its travel ; specially check routing of the
safety microswitch wiring. Make sure that the attaching pin is properly pinned.
- Check the antiskid channel (see 13-1).
- Tighten the clevis-to-AFU extension rod locknut to the specified torque and safety it.
- Reinstall the doors and fillets.
AA
06-85 Restricted 3-302
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Restricted MANUAL 04
(Figure 10)
1 - EQUIPMENT REQUIRED
A Special tools
-Tool kitF1-CVB
B Standard tools
C Spares
2- MATERIALS
3- GENERAL
4- PRELIMINARY STEPS
CAUTION :
IT IS IMPERATIVE, BEFORE APPLYING HYDRAULIC PRESSURE IN AIRCRAFT SYSTEMS
(PARTIAL OR COMPLETE PRESSURIZATION), THAT THE OPERATOR SHOULD CHECK
THAT BOTH CONNECTIONS BETWEEN SERVO-CONTROL AND RELEASABLE
BELLCRANK ARE EITHER BOTH CONNECTED OR BOTH DISCONNECTED.
MOREOVER, IN THE CASE WHERE HYDRAULIC PRESSURE IS APPLIED IN ONE SYSTEM,
ANY OVERPRESSURE APPLIED (EVEN MOMENTARILY) TO ONE OF THE ABOVE TWO
CONNECTIONS WILL CAUSE SEVERE DAMAGES TO BOTH COMPONENTS.
AB
05-74 Restricted 3-303
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SECTION D
VUE SUIVANT E
VIEW IN DIRECTION OF ARROW E
wvmwr
SECTION C
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SECTION B
Rondelle Téflon
Teflon washer
VUE SUIVANT F
VIEW IN DIRECT/ON OF ARROW F
VUE SUIVANT G
VIEW IN DIRECT/ON OF ARROW G
Anciennes fabrications
Former manufacture
S'ECTION A
5 - REMOVAL
-Disconnect electrical connectors from support.
-Disconnect servo-control bonding braids (7-mm open-end wrench).
-Disconnect hydraulic pipes from servo-control (14 and 16-mm open-end wrenches).
DO NOT TWIST FLEXIBLE PIPES WHILE LOOSENING COUPLINGS. BLANK OFF UNCOV¬
ERED PORTS AS PIPES ARE DISCONNECTED.
-Proceeding very slowly, manually actuate the slide valve to set the servo-control to its
retracted and extended stop positions and check that rudder deflections to the right and left
+ 1°
are 18° _ lQ
AC
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-Connect slide valve control rod 1 (head directed towards LH side of fin).
-Connect pickoff control rod 2.
5 - FINAL STEPS
-Check:
-that ail parts are correctly installed and that safetying has been carried out wherever
required,
-that lockplate is correctly in place on the boss of pin head, on fixed point side,
-that electrical connectors are connected.
AA
09-88 Restricted 3-306
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^ ^*^> Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A - Special tools
-Flight control 1st line tool kit.
B - Standard tools
-Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb).
-ARSAERO coupling kit.
-Torque wrench accessory kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb).
C - Spares
-1 locking pin 2331 0AA02002OLE
-3 locking pins 2331 0AA01 501 5LE
-2 lockwashers 23350AC080LE
-1 plug F31 1-60-05
2 - MATERIALS
-Hydraulic fluid AIR 3520.
3 - GENERAL
TAKE ALL SAFETY MEASURES APPLICABLE TO SYSTEM CONCERNED (See 01 -0).
CAUTION:
IT IS MANDATORY, BEFORE APPLYING HYDRAULIC PRESSURE IN AIRCRAFT SYS¬
TEMS (PARTIAL OR COMPLETE PRESSURIZATION), THAT THE OPERATOR CHECK
THAT BOTH CONNECTIONS BETWEEN SERVO-CONTROL AND RELEASABLE BELL¬
CRANK ARE EITHER BOTH CONNECTED OR BOTH DISCONNECTED.
MOREOVER, IN THE CASE WHERE HYDRAULIC PRESSURE IS APPLIED IN ONE
SYSTEM, THE DISCONNECTION (EVEN MOMENTARILY) OF ONE OF THE ABOVE
TWO CONNECTIONS WILL CAUSE SEVERE DAMAGES TO BOTH COMPONENTS.
4 - PRELIMINARY STEPS
-Remove doors D2-43 and D1 -48, and blanking plug D2-48.
5 - REMOVAL
-Pin dual quadrant through hole D1-45, (rigging pin MS 1390-20-830).
-Remove releasable bellcrank control rod pin on dual quadrant side.
-Disconnect electrical connectors 62CA and 62CB.
-Remove electrical cable clamp.
AB
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a
MANUAL «a
-Remove:
-slide valve control rod pin on servo-control side,
-pickoff control rod pin on servo-control side.
-Disconnect hydraulic pipe (12 mm A/F).
-Remove releasable bellcrank hinge pin.
-Remove releasable bellcrank fitted with its three rods, being careful to recover the spacer
located in the plane of hinge point on releasable bellcrank LH side.
CAUTION:
THE ROD PINS MUST BE INSTALLED IN THE DIRECTION SHOWN IN THE FIGURE.
-Remove
-nemove pin.
storage pin.
storage
Install storage pin on removed bellcrank.
7 - REPLACEMENT
of support fitting
- Preparation
-Measure the place between the sliding bushing and shouldered bushing.
-Measure the dimension of the spare bellcrank at the swivel coupling; compare both
measurements.
- If necessary, change the position of the sliding bushing by slightly pushing it back
according to the measured spacing; use a sliding-weight extractor or a drift for this operation,
then clean.
-Locate the spare bellcrank.
-Torque the nut to 3.5 m.daN (25.81 ft.lb).
- Move the bellcrank by hand, making sure that there is no side play.
-Remove the bellcrank.
AC
09-88 Restricted 3-308
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8 - INSTALLATION
9 - FINAL STEPS
-Adjust and check the rudder releasable bellcrank position pickoff (see 13-1).
-Install:
-locking pin on pickoff rod -to-servo-control attaching pin,
-locking pin on bellcrank rod-to-dual quadrant attaching pin.
-Bend lockplate fitted to slide valve control rod -to-servo-control attaching pin.
-Perform electrical tests of rudder servo channel (see 13-1 ), sheet 6).
-Reinstall doors D2-43 and D1-48.
-Reinstall blanking plug D2-48.
-Perform the integrated test of the flight control electronics (see 13-0).
AC
09-88 Restricted 3-308M
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04
2 - MATERIALS
-Approved chlorinated solvent or white spirit.
-Grease Ml LG. 4343.
3 - DISASSEMBLY
-Unscrew and remove both nuts 11 then remove both pins 10. With the AFU neither
compressed nor released, accurately measure the center-to-center distance between attaching
I clevises (theoretical dimension: 363 ± 3 mm) (14.157 ± 0.12 in).
1 -Remove both clamps 22 and 23.
-Unlock nuts 7 and 8.
-Unlock nut 7 (wrench MHC 100-22), then unscrew and remove nut 5 (wrench
MHC 100-22).
- Remove the moving assembly from the body and grip it in a vice fitted with fiber jaws
(grip moving assembly by means of rod 2 flange).
-Measure dimension B with accuracy.
-Unlock nut 8 (wrench D017) then unscrew and remove clevis 6 (10-14 x 17 wrench),
and nut 8.
-Straighten lockwasher 33.
-Unlock and remove nut 20 (wrench D23). Remove lockwasher 33, unscrew nut 21
(wrench MHJ 100-21 ) then remove first stop 3, spring 4 and second stop 3 from the rod.
-On cover 1 5, remove three screws 16, washers 17 and the cover.
-Straighten both tabwashers 14 and remove both screws 13. Remove the assembly con¬
sisting of bracket 1 2, microswitch 9 and associated wiring.
-Clean all removed parts (except the bracket-microswitch-wiring assembly) through ul¬
trasonic process or by brushing them with clean white spirit. In the latter case, dry with clean
and dry compressed air.
NOTE: While cleaning, make sure that the vent holes in body 1 are clear.
AB
06-87 Restricted 3-401
AVIONS MARCEL DASSAULT jLJ^-MX /VUKMV^E I
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-Check removed parts for external condition, making sure that the various rubbing sur¬
faces do not show evidence of deep scratches or flaking of chromium-plating coat protecting
the rod.
-Systematically replace bearing rings 18 and 19.
-On both stops 3, blend out the edges of any marks caused by the spring if the depth of
the indentations does not exceed 0.3 mm (0.012 in); otherwise, replace the stops.
-Install bracket 12 on body 1 with screws 13 and 14.
-Place a flat-feeler dial indicator support tool (similar to the one shown in figure) on
bracket 12.
-Insert rod 2 in body 1 and measure the rod radial play in its bore by means of the dial
indicator (see figure).
The play should be less than 0.25 mm (0.01 in). If a higher value is recorded, send the
equipment to the next higher maintenance line.
-Withdraw rod 2, then remove the tool and bracket 12 from body 1 .
-Check that the free length of spring 4 is comprised between 85.1 and 88.6 mm (3.318
and 3.455 in).
-Scrap any spring whose characteristics are not comprised within above tolerances.
-Check the bearing faces of nuts 7 and 5 and of nut 8 and clevis 6 which should show
no evidence of distortion, burrs or dents; otherwise, replace nut 7 or 8 and attenuate the de¬
fects on nut 5 or clevis 6 bearing face without modifying the perpendicularity of the face in re¬
lation to the axis of the part.
-Using a cloth smeared with a slight amount of grease MIL.G.4343B lubricate the springs
and internal components of the equipment, then remove any excess grease from the sliding
surfaces so as to prevent grease accumulation at the internal stops or in the ring grooves. EX¬
CESS GREASE IS DETRIMENTAL TO AFU OPERATION.
5 - ASSEMBLY
NOTE: Upon assembly, lightly lubricate the threads of body 1 and rod 2.
-With rod 2 gripped in a vice fitted with fiber jaws, successively install first stop 3, spring
4 and second stop 3 on the rod.
-Screw and tighten nut 21 (wrench MHJ 100-21) until dimension B measured before di¬
sassembly is obtained.
- Fit new lockwasher 33.
-Screw and slightly tighten nut 20 (wrench D23) while holding nut 21 (wrench MHJ
100-21).
-Screw nut 7 onto body and insert moving assembly in body. Then, screw nut 5 until its
inner face comes just into contact with the stop (which causes any end play between body
and rod to be cancelled).
-Moderately tighten nut 7 while holding nut 5. ,
-Screw nut 8 onto rod threaded end. Then, screw clevis 6 (without trying to obtain an
exact center-to-center distance) and screw nut 8 on the latter.
-Install the bracket-microswitch-electrical cable assembly and attach it by means of two
screws 1 3, each of these screws being provided with a new tabwasher 1 4.
NOTE: Tabwashers will be bent and cover 1 5 will be installed only after AFU tests.
6 - TESTS
AB
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MANUAL
A
04
1 - EQUIPMENT REQUIRED
2 - MATERIALS
-Oil AIR 3512
-Grease AIR 4222 or 4210.
3 - INSPECTION
-Check rudder for:
-condition, security of attachment and general aspect of hinges,
-absence of foreign matter around hinges,
-condition and security of attachment of bonding braids,
-condition and security of attachment of control rod,
-correct locking of various connections,
-absence of friction against structure,
-correct locking of special shacklê-to-fin attaching screws.
A - Cleaning
B - Servicing
5 - FINAL STEPS
AA
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1 - PRELIMINARY STEPS
2- INSPECTION
3- FINAL STEPS
- Reinstall :
AA
04-79 Restricted 3-502
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^
lLJè^Z\L MIRAGE F
Restricted MANUAL 04
(Figure 9)
1 - SCOPE
- To perform A.F.U. calibration check in the case where artificial feel loads are found to be out of
tolerance in aircraft.
-To perform A.F.U. adjustment after complete disassembly performed for servicing and
lubrication.
2- EQUIPMENT REQUIRED
A Special tools
B Standard tools
3- A.F.U. ADJUSTMENT
- Mechanical test stand MK M043 should be previsously fitted with all adaptors provided for
A.F.U. installation (See mechanical test stand technical handbook).
- Using the attaching pins belonging to test stand :
- Pin clevis 6 to balance beam.
- Pin body 1 to moving poppet.
- Rotate moving poppet control wheel so as to set the balance beam in horizontal position
(pointer set to zero). The A.F.U. is then set to neutral (no load applied).
NOTE : The ratio available with balance scales hooked to beam ends is 10 : 1 .
The correspondence between the weight placed on one scale and the load applied to the
A.F.U. rod is as follows :
Weight (kg) = 1.02 x load (daN) x 0,1
CAUTION :
IT IS IMPERATIVE THAT THE BALANCE BEAM SHOULD BE PINNED BEFORE PLACING
WEIGHTS ON A SCALE OR BEFORE REMOVING THEM, THIS IN ORDER TO PROTECT
COMPONENTS (CLEVIS, END-FITTING, ETC..) FROM DAMAGES DUE TO LARGE
ANGULAR MOVEMENTS.
BALANCE AND COMPONENT FORCES ARE EQUALIZED AFTER WEIGHTS ARE EITHER
PLACED OR REMOVED BY ACTUATING THE MOVING POPPET CONTROL WHEEL UNTIL
THE PIN CAN BE EASILY REMOVED FROM THE BALANCE BEAM.
AB
04-77 Restricted 3-504
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B Threshold check
- Place a dial indicator provided with a magnetic stand on the test boom, with dial indicator feeler
placed in contact with the bellcrank to which piston clevis is pinned.
- Set dial indicator to zero (approximately to middle point of its whole range).
-Place on one scale a weight corresponding to minimum threshold value, i.e. 19,5 daN
(43.8 Ib.wgt). The dial indicator pointer deflects slightly but such a deflection is not to be taken into
account as it is due to internal component settling.
- Continue to place weights of decreasing value until dial indicator pointer moves sharply.
- Threshold should be obtained with a load of 19,5 to 22,5 daN (43.8 to 50.5 Ib.wgt) applied to
the rod.
-Should threshold be obtained with a load lower than above range, tighten nut 21. On the
contrary, if the threshold is obtained with a higher load, this nut must be loosened.
In both cases :
Remove A.F.U. from test stand MK M043.
-
- Untighten nut 7, then nut 5 (wrench MHC 100-22) and then nut 20 (wrench D23).
- Tighten or untighten nut 21 (wrench MHJ 100-21).
- Tighten nut 20, screw nut 5 until no more end play exists between body and rod and moderately
tighten nut 7.
- Perform threshold check again.
- Remove weights from the scale and set the balance beam in horizontal position (pointer set to
zero) without applying any load to A.F.U.
- Using a depth gauge, measure dimension A comprised between depth gauge bearing face and
external face of nut 5. Then, pin the balance beam.
(2) Perform the same tests by placing the weight on the other scale. The values obtained should be
comprised within same tolerances.
(3) After each test and with balance beam pinned, check that A.F.U. rod travel is equal to 25,5 mm
(1.003 in) in both «rod extension» and «rod retraction» directions.
D Test results
- Out-of-tolerance threshold or end play existing with no load applied : Refer to end of
paragraph 3.B.
- Out-of-tolerance travel : In the case where the travel difference is small, it might be possible to
obtain an adjustment satisfactory for all tests by varying the threshold value. Otherwise, perform spring
replacement.
AB
10-79 Restricted 3-505
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^<<c_
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_ Restricted MANUAL 04
E Final steps
-With A.F.U. extended, hold nut 21 (using wrench MHJ 100.21) and torque nut 20 to 1.4 m.daN
(10.32 ft.lb) (wrench D23).
- Bend the tabwasher on nuts 21 and 20.
- Remove the A.F.U. from test stand.
- Hold nut 5 (51 mm A/F ring spanner) and torque nut 7 to 2.6 m.daN (19.1 ft.lb) (wrench
MHC 100-22).
- Check that no end play exists between body and rod after tightening.
- Reinstall the A.F.U. on test stand and connect its electrical connector to test stand test box
supplied with 28 V DC power.
- Set A.F.U. to zero load position and pin the balance beam.
- Remove cover 15 after removing its three attaching screws.
Check that :
- test box light 3 is on when A.F.U. is at rest
- test box light 3 goes out as soon as A.F.U. rod moves by a value equal to or lower than 3 mm
(0.118 in) (retraction or extension).
Such checks should be performed in both «rod retraction» and «rod extension» directions.
NOTE : Perform microswitch and associated blade replacement in the case where correct adjustment
cannot be obtained.
AB
06-87 Restricted 3-506
AVIONS MARCEL DASSAULT JL=à>-"r\)L
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
5- FINAL STEPS
The AFU center-to-center distance should be measured before performing any operation.
- Untighten nut 8 and screw or unscrew clevis 6 to obtain the center-to-center distance measured
before disassembly. Then, torque nut 8 to 2 m.daN (14.7 ft.lb) (wrench D017).
- Bend two tabwashers 14 then install and attach cover 15 by means of three screws 16, each fitted
with a new washer 17.
- Install both wiring clamps and install both screws 24, each fitted with a new washer 25. Then
screw and tighten both nuts 26, being careful to place a new washer 25 under each of these nuts.
- Lock nut 7.
-Clean and dry pins 10. Lubricate them lightly and install them on the body end clevis and
on clevis 6. Screw a new nut 1 1 on each pin (do not tighten).
-Check the insulation resistance with 45-V DC power applied accross electrical connector terminals
and AFU ground. The insulation resistance should not be lower than 20 megohms.
AB
06-87 Restricted 3-507
AVIONS MARCEL DASSAULT \LJ>^trSk.
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^£25^=-^^ Restricted MANUAL 04
1 - SCOPE
2- GENERAL
3- EQUIPMENT REQUIRED
A Special tools
B - Standard tools
- Ground telephone
4- PRELIMINARY STEPS
5- FUNCTIONAL CHECK
AA
04-75 Restricted 3-508
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL C4
COUPE A
CROSS-SECTION A
^ill11^!!! ;
a^^S^SI
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
A Preliminary steps
B Functional check of control - Move rudder pedals slowly and continuously, while making sure that the
Move rudder pedals over their control moves without any binding point and that the pedals resume neutral
whole fore and aft travels Trim indicator : Rudder set to 0° J position without any chattering.
bar set to neutral I
If not, determine the cause.
- Check that the fin quadrant can be pinned (rigging pin MS 1390-20-830).
C Functional tests
(1) Push RH pedal fully (17°30'± 10') Should the deflection value be found out of tolerance, determine the cause,
lf necessary, refer to worksheet «Adjustment of rudder channel».
(2) Push LH pedal fully (17°30'± 10')
(3) Actuate trim control switch Trim indicator : (>5°) !
(5) Actuate trim control switch Time required for total deflection :
from left to right and from right to left 14 to 19 seconds
AC
05-81 Restricted 3-510 3-51
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
, 1
CHECKS
OPERATIONS REMARKS
COCKPIT CONTROL SURFACES
6- FINAL STEPS
AC
04-79 Restricted 3-511 3-51
AVIONS MARCEL DASSAULT IL^^Z^ZL
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Restricted MANUAL 04
(Figure 12)
1 - SCOPE
2- GENERAL
The flight control linkage is adjusted in factory using manufacturing tools (such as dummy
servo-controls, micrometric rods, dummy components, etc..) allowing basic linkage adjustment to be
determined and therefore providing for the interchangeability of certain system components.
The following particular rules should be known and complied with each time operations are being
carried out on the system :
- Apply correct tightening torques to various connecting components (pins - rods). Rods should be
torqued on a bench.
- Use thimbles for mounting the pins, in order to prevent bores from being damaged. Slightly
lubricate pins before their installation.
- Be careful to install pins and rods with their heads and ends positioned properly.
- Make sure to install a teflon washer (anti-friction) or an anti-swivel ing cup whenever specified.
I
- Lock assembled components using locking pins, lockwires or lockplates and complying with
applicable instructions.
- Upon completion of adjustments, make sure that linkages operate freely with no unwanted
abutment.
COMPLY WITH THE FOLLOWING :
- Safety measures to be taken for personnal protection (See 01-0).
- Instructions applicable to all works performed on aircraft systems (See 01-0).
- General instructions applicable to starting of aircraft systems and various installations (See 01-0).
- Instructions for use of ground support equipment (See 01-0).
3- EQUIPMENT REQUIRED
A Special tools
-ToolkitF1-CVB
- Rudder deflection template
- Flight control rigging device
B Standard tools
-Tensiometer SARMA T60-1001C81A.
AA
02-75 Restricted 3-512
AVIONS MARCEL DASSAULT f ^ -" J* /Y\ll\/-\\^l_
BREGUET AVIATION ^{lx ^j^ ,,..,., »,
^ ^?-*o Restricted MANUAL 04
4 - PRELIMINARY STEPS
-Pin both forward quadrants (1) (at the base of LH and RH pedals) (use pins
MS 1390-30-810).
-If necessary, adjust interconnecting rod 2 so that its attaching pins can be installed ea¬
sily.
-Set rudder pedals to "medium pilot's size" setting (5th notch).
-Check "theoretical zero" position of each pedal (5th notch), as determined by the
393.7 mm (15.500 in) dimension between the pedal centerline at R = 380 mm (14.960 in)
and the facing panel of frame 2 (see figure detail A).
-If necessary, adjust length of RH and LH link rods (3) to bring the pedals as close
as possible to "theoretical zero" after changing the rod body lockwasher. Torque the check nut
and bend the lockwasher tabs.
-Install recessed washers, tighten nuts (10 mm socket wrench and 10 mm A/F
wrench) and fit cotter pin.
-Connect the bonding braids.
-Check the deflection of the rudder pedals along their entire travel.
-Retract the two pedal end-of -travel stop screws and install new safeties.
-Unpin the two forward quadrants.
-Note the pedal travels to the right and to the left and check for a deflection of over
70 mm (2.755 in) at structural stop.
-During this operation, check for abnormal friction and hard spots along the entire
travel of the pedals. Make the same check after setting the pedals in short pilot position then
in tall pilot position.
NOTE: During the deflection operations in "tall pilot" position, in case of interference between
the pin ends of the front cockpit rudder pedals and link rods 22, appreciably increase
the theoretical 393.7 mm (15.500 in) presetting dimension (pedal mid-travel posi¬
tion) by adjusting the length of rods 22 (LH and RH) so as to obtain a minimum suffi¬
cient clearance between the components, i.e. 2 mm (0.08 in), within the red mark
limiting maximum unscrewing of the adjustable clevis of each rod.
B - Adjustment of cables
(1 ) Installation of cables
AB
12-87 Restricted 3-512M
AVIONS MARCEL DASSAULT MIRAGE F
w«, avutk»^. _^ - «esfricd MANUAL 04
- Operate pedals several times, decreasing travel each time, to position cables correctly.
While performing this step, make sure that pedals do not bind or rub, and that all pulleys rotate
freely.
- The sealed feedthrough piston should project by at least 5 mm (0.20 in) with the pedals
in abutment on the left or right and should move correctly.
-The deflection clearance between cables and equipment or structure should be more than
5 mm (0.20 in) in the worst case.
It is therefore necessary to :
- Cable tension shall be recorded at a temperature of 10° C - 30° C. At other temperatures, correct
per the attached table. Do not adjust tension with the aircraft in the sun, as the influence of the tem¬
perature on cable length relative to structure cannot be controlled.
AC
02-85 Restricted 3-513
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
.^z-4^^±ï^m
-40'
obtained, and, at the same time, the fin quadrant can- be smoothly pinned (without leaving the pin in
place). Turnbuckle readjustments must be symmetrical (each turnbuckle adjusted by half the amount
required), to avoid loss of previous adjustments (tension/quadrant pinning).
- Male cable terminations must be immobilized (7 mm A/F wrenches) when turnbuckles are being
screwed or unscrewed, to avoid twisting cables.
IMPORTANT :
AFTER ADJUSTMENT, CABLE TERMINATION MALE THREADS MUST NOT BE VISIBLE.
AB
09-86 Restricted 3-51 3M
AVIONS MARCEL DASSAULT J
BREGUET AVIATION
MIRAGE F
MANUAL 04
Anciennes fabrications
Former manufacture
VUE SUIVANT G
Biellettes de conjugaison
servo guignol débrayable
VIEW IN DIRECTION OF ARROW G
Servo-control/releasable bellcrank
interconnecting rods
C.2 C.4 CIO C.13 C.17 C.20a C.23 C.32 C.33 C.37 C38
AB
02-85 Restricted 3-515
AVIONS MARCEL DASSAULTX^^OX MIRAGE F
BREGUET AVIATION^r^F^-^O» .,..,.,n.
>"-~ ^^ Restricted MANUAL 04
- Check the deflection values obtained with system 2 and then with systems 1 and 2. Check that
the same settings are obtained.
- Check that all the hinges are properly tightened and locked.
- Perform a functional test of the rudder control system.
- Plot a rudder control system force curve.
9- FINAL STEPS
AC
02-85 Restricted 3-516
AVIONS MARCEL DASSAULT Le^ZT*. MIRAGE F
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1- SCOPE
2- EQUIPMENT REQUIRED
- Vacuum cleaner.
- Inspection light or Elaul light.
Hydraulic power supply.
- 1 1 5-200 V/400 Hz electrical power supply.
3- MATERIALS
4- PRELIMINARY STEPS
5- GENERAL CHECKS
A Locking
- Move the bellcranks and levers so as to make sure that the pivot pin bearing is free from play.
Check the bellcranks and levers for condition (dents, protection, etc.).
- As far as possible, visually check bearings and ball joint cages for proper crimping.
- Check that the bonding braids are installed and in good condition.
- Check that the travel limit washers are properly positioned and in good condition.
AA
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C- Rods
6- SPECIAL CHECKS
A Cable check
(a) Check cables for fraying. Look for broken strands by rubbing a rag over the whole cable length,
paying special attention to cable sections routed in pulley grooves or through fairleads. The rag will
snag each time one or several broken strands are encountered. Doubtful sections should be inspected,
preferably using a magnifying glass.
(b) Especially check cable sections routed in pulley grooves and through bulkheads. Also check cable
sections rubbing or likely to rub against components.
Perform close examination of doubtful sections ; especially if MOD. FX 288 «Cable fairlead at
frame 28» is NOT INCORPORATED, disconnect aft cable F275-17 and slightly disengage from its
passage at frame 28 for the detection of any abnormal condition at this critical location.
NOTE : This special operation necessitates replacement of the turnbuckle locking pins ad adjustment
of the cable tension during the final steps (see Adjustment of rudder control system).
Replace any cable showing evidence of excessive wear or corrosion (even if the number of broken
strands is within tolerance).
IMPORTANT :
CABLE STRENGTH IS MORE AFFECTED BY A SMALL NUMBER OF BROKEN STRANDS
WITHIN A SHORT SECTION THAN BY A GREATER NUMBER DISTRIBUTED ALONG THE
WHOLE CABLE LENGTH.
A MAXIMUM OF 6 BROKEN STRANDS IS ALLOWED OVER A 25 MM (0.984 IN) SECTION,
PROVIDED THAT SUCH BROKEN STRANDS ARE NOT LOCATED WITHIN A CABLE
SECTION ROUTED IN A PULLEY GROOVE OR THROUGH A FAIRLEAD. A CABLE WITH
BROKEN STRANDS ROUTED IN A PULLEY GROOVE MUST BE REPLACED.
AB
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Restricted MANUAL 04
(1) Turnbuckles
(2) Pulleys
- Actuate each pulley and check that the side play is less than or equal to 0.4 mm (0.016 in). If
this limit is exceeded, replace the pulley.
- Check the whole pulley for condition, paying special attention to the groove. Any pulley showing
wear caused by defective cables should be systematically replaced.
- On the supports equipped with a fairlead, check for the theoretical clearance of 1.5 mm (0.06 in)
between the cable and the fairlead.
(3) Quadrants
- Check them for condition and security of attachment. Actuate them to check their attaching pins
for absence of play.
- Check-that cables are correctly attached to quadrants (nuts locked by means of locking pins).
- Check_celoron grooves for condition, paying special attention to the areas in contact with cables.
7- CLEANING -SERVICING
A Cleaning
NOTE : Never degrease a cable with solvent as such an operation would destroy the protective lubri¬
cant.
B Servicing
8- FINAL STEPS
- The installation of the access doors as well as the tests and adjustments shall be performed later
on according to the work schedule.
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1 - GENERAL
The operation proper is the same as for partial check of rudder control linkage - Servicing
(see 04-3). The following doors should be removed for additional check :
29.00J - 30.00i - 31 .00i - 35.00i - 36.00i - 02.00L
2- SPECIAL OPERATION
3- FINAL STEPS
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Restricted MANUAL 04
(Figure 13)
1- SCOPE
To make sure that forces required for actuating rudder control system are within tolerances.
2- GENERAL INSTRUCTIONS
3- EQUIPMENT REQUIRED
A Special tools
B Standard tools
- Ground telephone.
4- PRELIMINARY STEPS
A Preparation
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17 30'
Butée fin Butée fin
de course de course
End-of-travel End-of-travel
stop stop
5 - FORCE MEASUREMENT
6 - CHECKS
-Plot force versus travel curves for each pedal. Such curves should be comprised within
the envelope curve drawn on the chart. Because the tool shifts the point of application of rud¬
der pedal forces in relation to the hinge pin, the values recorded in daN must be multiplied by
coefficient 1 .07 so as to be in the same conditions as a force measurement made along the pe¬
dal centerline.
-Check that particular points are within tolerances and check for each point that the dif¬
ference existing between rightwise and leftwise travels is lower than half the envelope curve
deviation.
-The essential points to be checked are the forces obtained around neutral position
(threshold) and at travel limits. The tolerances are provided by the figure.
7 - RESULTS
Perform as follows:
-disconnect AFU and move pilot's control,
-check linkage and cables for absence of binding point or friction,
-check and locate component concerned,
-if required, perform AFU disassembly, lubrication and adjustment (See 04-3).
8 - FINAL STEPS
-Disconnect:
-hydraulic power supply,
-electrical power supply,
-Remove flight control rigging device (See 04-1).
-Reinstall:
-seat ejection gun,
-ejection seat (See 09-4),
-canopy (See 03-2).
- Remove
-rudder deflection template.
AA
06-87 Restricted 3-522
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1 - PURPOSE
To complete checking of the rudder control linkage by measuring the cable tension.
2- EQUIPMENT REQUIRED
PRELIMINARY STEPS
The operation should be carried out together with «Partial inspection of rudder control system
linkage» (see 04-3).
-Take several readings at different points : tension should be 200 _ Jl lb (890 _ go N).
AA
12-80 Restricted 3-524
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1 - GENERAL
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see 01-0).
2- EQUIPMENT REQUIRED
B Standard tools
3- PRELIMINARY STEPS
- Remove fairing D3.56.
- Remove plug D3.47.
- Remove access door D3.48.
4- REMOVAL OF ROD
-Remove the rudder drive rod.
-Move the rudder to the right so as to bring the head of the pin opposite the access hole, thus
providing for removal of said pin.
A On bellcrank side
B On rudder side
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5- CLEANING
CAUTION :
CLEANING OF TITANIUM PARTS WITH CHLORINATED SOLVENTS IS STRICTLY PRO¬
HIBITED.
- On rudder side : after noting its assembly position, pivot the spherical bearing inner ring to bring
itin front of the slots in the rod end ; remove the inner ring ;
- clean the spherical bearing inner ring and the rod end ; clear the grease ducts.
- On bellcrank side : clean the bearing using a clean, lint-free cloth soaked in white spirit ; allow to
dry in ambient air or dry with clean, moisture-free compressed air.
A Inspection of rod end on rudder side (greased spherical bearing inner ring)
- rod end :
- no traces of corrosion : lightly trim as required (crocus cloth), protection ;
- surface condition of spherical section (scratching, tearing) ;
AA
0981 Restricted 3-526
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Restricted M AN UA L 04
-Prior to removal :
- accurately measure the distance between centers (clevis - rod end),
- note the position of the rod end.
- Upon installation :
- set the distance between centers to the value noted upon removal (use rod length adjust¬
ment tool 50AM008),
- correctly position the rod end,
- torque to specified value (see 04-0).
8- INSTALLATION OF ROD
A On bellcrank side
B On rudder side
9- FINAL STEPS
- Check the components for correct installation and make sure that safetying has been carried out.
- Grease the hinge, on greased inner ring side.
- Carry out functional and adjustment check of rudder channel (see 04-3). During this check, make
sure there is no contact with other components in the compartment (specially at passage hole in false
spar).
- Reinstall the door, the fairing and the plug.
- Disconnect the hydraulic and electrical power supplies.
AA
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(figure 9)
1 - SCOPE
2 - EQUIPMENT REQUIRED
A - Special tools
-Crimping tool checking kit.
C - Spares
-1 microswitch 5XE401T
-1 blade JM5
-1 electrical connector 51 06RC8-3AP50
-1 lockplate 05S002R006 ~|... ., , . .
3 - MATERIALS
-Red varnish (or locking glue) 9036 bis No. 2.
4 - REPLACEMENT OF MICROSWITCH
A - Removal of microswitch
-On cover 1 5: Remove three screws 1 6 and washers 1 7. Then, remove cover 1 5.
-Remove sleeves protecting wire solders and unsolder wires from microswitch terminals
(mark position of wires).
-Straighten lockplate 28, remove both screws 27 and then remove microswitch and
blade, as well as plate 29.
-On angle 12: Straighten both tabwashers 14, remove both screws 13, replace tabwash¬
ers 14 by new ones and then reinstall and slightly tighten both screws 1 3.
AA
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MANUAL a n.
04
B - Installation of microswitch
-Install new microswitch and blade and attach microswitch by means of both screws 27,
lockplate 28 and plate 29.
-Slightly tighten screws 27.
-Slide a 20 mm (0.8 in) long Thermofil sheath sleeve on the end of both microswitch
wires and solder the latter to corresponding microswitch terminals.
-Coat solders with red varnish or locking glue and cover them with the sleeves.
-Shrink the sleeves with a hot air generator at a temperature between 200° and 250 "C,
exposure time about 2 to 3 seconds.
C - Adjustment of microswitch
-Cover 15 being removed, remove the sleeves and unsolder wires from microswitch termi
nals.
Remove two screws 31, washers 32 and half-clamp 30.
Remove electrical wiring and scrap it as well as connector.
-Cut two 400 mm (15.748 in) (approx.) long wire sections out of 0.6 mm2 cross-section
electrical wire.
-Fit one end of each wire with 20 mm (0.8 in) long Thermofil sheath sleeve, strip that
end, mark the other ands solder stripped ends to corresponding microswitch terminals.
-Coat solders with red varnish (or locking glue) and cover them with the sleeves.
-Shrink the sleeves with a hot air generator at a temperature between 200° and 250° C,
exposure time about 2 to 3 seconds.
-Cut a Rilsan sheath section having a sufficient length to comply with dimension given
on diagram, making provision to compensate for sheath shrinking taking place at installation.
-Shape wires as required on microswitch and run them through angle 12 hole and then
through Rilsan sheath.
-Cover the sheath end located on angle side with a Thermofil sheath sleeve and shrink
and secure that end to the angle by means of half -clamp 30 attached by means of two
screws 31 , each of these screws being fitted with a new washer 32.
-Cut wires to length on connector side.
-Place two Thermofil sheath sleeves on the Rilsan sheath at the position indicated in the
figure, then shrink the sleeves.
-Remove identification sleeves, strip wire ends and crimp them to connector pin contacts.
Then, assemble connector, complying with pin identification when installing the latter.
C - Check
Test component on test stand, so as to check that microswitch connections are correct.
Then, perform final steps applicable to AFU referring to paragraphs 4 and 5 of sheet dealing
with AFU adjustment and calibration.
AB
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SECTION 4
TABLE OF CONTENTS
Page
4-0 GENERAL
BB MOD 454
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4-8 REPAIR
- Replacing a microswitch and the electrical wiring on a high-lift device contactor 4-801
LIST OF ILLUSTRATIONS
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1 - PURPOSE
The high-lift devices are intended to increase aircraft lift during maneuvers performed at low
airspeed. They are divided into three groups : droop slats, slotted slats and wing flaps.
(1) Manual control («FLAPS/SLATS handle), actuated by the pilot during landing approach and
take-off. The three groups of control surfaces are actuated simultaneously as per a pre-determined
sequence.
(2) Automatic control (COMBAT FLAPS), used in flight to improve aircraft performance within a
well determined airspeed range.
(a) With the «SLAT/FLAP» switch set to «NORMAL» (L/H console), all slats are actuated and this
actuation is limited to a well determined flight envelope (Mach number - IAS - incidence).
(b) With the «SLAT/FLAP» switch set to «NORMAL» and the combat flap lever armed on the
throttle lever, all slats and flaps are actuated and this actuation is connected with a well determined
flight envelope (Mach number - IAS).
2 - PRINCIPLE
Each wing is provided with the following high-lift devices : two types of leading edge slats and
slotted recoiling flaps (inboard and outboard).
Such slats extend over two fifths of wing leading edge and are deflected to one position only (25°)
whatever the flight configuration may be (landing, take-off or maneuvers at low or medium airspeed).
They are rotated about a hinge pin attached to wing lower surface (See 03-1 ) and are actuated by
hydraulic jacks controlled from an electrically-operated selector valve.
Such slats extend over three fifths of wing leading edge and are located within droop slat profile.
They can be deflected either to 15° (automatic slat configuration) or to 26° («All extended»
configuration).
They are actuated through tracks moving along a path of rollers integral with wing (See 03-1 ) and
are actuated by screwjacks driven by electrically-operated hydraulic gear reducer actuators.
BB MOD 454
05-77 Restricted 4-°01
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B Wing flaps
They are slotted recoiling flaps made up of two parts (inboard and outboard) and extending
over two thirds of wing trailing edge (inboard thirds). They can be deflected as follows according to
flight configurations :
- half flaps : inboard flap deflected to 27° and outboard flap deflected to 13°.
- full flaps : inboard flap deflected to 46° and outboard flap deflected to 25°30'.
They move along guide tracks integral with wings (See 03-1 ) and are actuated by single-barrel servo
jacks mechanically controlled by a linkage driven by an actuator.
BA MOD 454
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The high-lift devices are controlled electrically by means of «FLAPS/SLATS» handle 6C which is
provided with three positions :
- forward position : ALL RETRACTED (the handle is protected by a cover in that position).
- center position : 1/2 FLAPS and SLATS fully EXTENDED.
- aft position : FLAPS and SLATS fully extended.
Each droop slat is actuated by hydraulic jack 4C1 or 4C2 which is mechanically locked in
retracted and extended configurations. Control is effected through electrically-operated selector
valve 9C supplying both jacks in parallel and itself operated electrically from handle 6C.
The flaps of each wing are actuated by hydraulic servo jack 1. Control is effected from handle 6C
and through an electric actuator 181C and a spring box inserted in the linkage to take up the necessary
linkage travel. It is then possible to select the desired flap position. The linkage travel is restored
. through spring release as per flap displacement taking place at the speed of the slowest servo jack. The
spring box is also used to protect the electric actuator against linkage jamming.
In ALL RETRACTED and ALL EXTENDED positions, the electric actuator, which is controlled
from handle 6C, causes the spring box to become slightly compressed so as to maintain servo jacks 1
and 2 mechanically locked in either «rod retracted» or «rod extended» configuration.
(1) The high-lift devices (slats only) are controlled electrically from three-position «SLAT/FLAP»
switch 206C («NORMAL-OFF-EMG RETR»).
In retracted position :
(2) The high-lift devices (slats and flaps) are also controlled electrically from «SLAT/FLAP» switch
206C and through the actuation of the button located on the throttle lever which causes lever 7C to be
unlocked and armed. The flaps are half extended (27° for inboard flap and 13° for outboard flap) and
the slats are fully extended (25°30* for slotted slat and 25° for droop slat).
NOTE : These automatic functions are effective only if «FLAPS/SLATS» handle 6C is in the ALL
RETRACTED position and provided that the aircraft is flying within the automatic slat/flap
envelope.
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MIRAGE F
MANUAL 04
DROOP SLAT
Dual electrical'fy-opera
selector valve
«FLAPS/SLATS»
handle
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Restricted MANUAL 04
A limit warning light («LIM») comes on in the case where the flight envelope corresponding to a
given slat or flap deflection is being exceeded.
The slotted slats are actuated by separate gear reducer actuators ; they remain locked in the
position they occupy and «S/F» light comes on if the difference in position becomes higher than 7°
(MODIFICATION 631 NOT INCORPORATED : higher than 4°). They can be however retracted by
setting «SLAT/FLAT» switch 206C to «EMG RETR».
In the case of failure or malfunction of a safety system, full retraction of slaps and flats can be
obtained by setting «SLAT/FLAP» switch 206C to «EMG RETR».
All hydraulic components of high-lift control system are supplied from system 1 (sub-system A).
High-lift devices cannot be operated any longer in the case of system 1 failure.
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TABLE OF COMPONENTS
Location Doc.
Item Name - Characteristics and Functions
Access Door No.
BB MOD 454
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J MIRAGE F
Restricted
MANUAL 04
Location Doc
Item Name - Characteristics and Function
Access Door No.
BEARINGS On wing
front spar
- Each bearing supports a control shaft section between
gear reducer actuator and outboard screwjack 5 or 7.
- There are five bearings for each wing.
- They are sealed prelubricated bearings provided with
splined male end-fittings intented for rod connection.
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Restricted
MANUAL 04
Doc.
Item Location
Name - Characteristics and Functions
Access Door No.
BA MOD 454
01 -77 Restricted Ain-a
AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted
MANUAL 04
Location Doc.
Item Name - Characteristics and Functions
Access Door No.
BD MOD 454
10-78 Restricted 4-104
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted
MANUAL 04
Location Doc
Item Name - Characteristics and function
Access Door No. S 1
BB MOD 454
05-77 Restricted 4-105
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted
MANUAL 04
Location Doc
Item Name - Characteristics and Function
Access Door No.
BB MOD 454
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AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted
MANUAL 04
Doc.
Item Location
Name - Characteristics and Functions
Access Door No. S I
BA MOD 454
04-80 Restricted 4-107
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted
ANNUAL 04
Location Doc.
Item Name - Characteristics and Functions
Access Door No. I
BA MOD 454
06-78 Restricted 4-108
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted
MANUAL 04
Location Doc
Item Name - Characteristics and Function
Access Door No. S I
BC MOD 454
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AVIONS MARCEL DASSAULT
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Restricted
MANUAL 04
Location Doc.
Item Name - Characteristics and Functions
Access Door No. I
FLAPS:
-out : flaps retracted
-red : flaps moving (or maneuver not completed)
-amber : half flaps
-green : full flaps.
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Inboard drive 1
Outboard drive 2
The droop slat linkage is of the rigid type (pushing and pulling movements). It is, in each wing,
actuated by a single-barrel single-position hydraulic jack 4C1 or 4C2 controlled by electrically-operated
selector valve 9C.
The whole linkage is housed in wings (inboard section), forward of wing structural box.
Slat tilting is obtained through rotation about a hinge pin attached to wing lower surface. Full
deflection is obtained when jacks 4C1 and 4C2 are in «rod fully extended» configuration (stop
position).
The slats are locked in either extended or retracted position through internal locking of hydraulic
jack.
B - Slotted slats
The slotted slat linkage is of the rigid type (rotary movements). It is, in each wing, actuated by
two screwjacks driven by electrically-operated gear reducer actuators 189C and 190C. Each actuator
drives two screwjacks 4-5 and 6-7 through a line of torque shafts, which screwjacks control slat
movement and tilting. This is ensured by means of four curved tracks integral with slotted slats and
moving along a path of four fixed rollers integral with wing.
Slotted slat extended and retracted positions are determined by the travel length of each actuating
screw.
Mechanical travel safety is obtained by means of adjustable stops installed at actuating screw ends
of screwjacks 4 and 6.
The whole transmission system is housed in each wing (forward of wing structural box) and
includes the following for each wing :
- a control shaft, consisting of a series of seven rods 9
- five intermediate bearings 8
- two screwjacks 4-5 or 6-7.
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Restricted MANUAL 04
Out
Auto mode
Fully out
The droop slats, which are hinged over their whole length, are deflected under the action of their
actuating jack when the latter is being operated.
When driven by the actuating screws of screwjacks 4 and 5 (LH side) or 6 and 7 (RH side), the
slotted slats move along their guide tracks and open a slot between them and the fixed wing slat.
An electric actuator 181C drives an elastic rod 3. The linkage is then separated into two LH and
RH rigid linkages driving in each wing the input slide valves of single-barrel servo jacks in a symmetrical
manner. Jack-to-flap connection is ensured by means of a rigid type linkage essentially consisting of
bellcranks and rods.
Each flap is fitted at each end rib with a ball-joint swivelling in a front pad, and with a rear roller.
The inboard flap is secured to the wing lower surface through a locking rod connected to a slider in a
retaining fitting located under the wing center track.
- 1 st phase :
the inboard and outboard flap pads and rollers recoil along their guide tracks (beginning of
recoil - level travel), driving the locking rod whose end located on wing starts sliding in retaining fitting.
2nd phase :
-
the rear rollers move down into guide track hooks up to adjustment of rod locking pin, causing
the rod to pivot and become locked onto rear stop.
-3rd phase :
the outboard flap aft roller continues to move in guide track hook while the inboard flap aft
roller leaves the guide track hook.
The line of front pads acts as a hinge about which the flap is pivoted while being retained by the
locking rod.
BA MOD 454
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Restricted MANUAL 04
Bielles d'attaque.
Drive rods
:m&*xm
m. MÊEZÏT
POSITION VOLET APRES RECUL A PLAT
FLAP POSITION AFTER LEVEL RECOIL
Galet Patin -^ ^.Bielle d'attaque Driverod
Roller
HYDRAULIC SYSTEM
(Figure 7)
The high-lift control system is hydraulically supplied from sub-system A (ancillaries) of system 1
(See 07-1 ).
Droop slat actuating jacks 4C1 and 4C2 are supplied through dual electrically-operated selector
valve 9C which, when energized, controls droop slat extension or retraction.
Slotted slat gear reducer actuators 189C and 190C are directly supplied through a dual
double-stage electrically-operated selector valve built into each actuator.
Flap actuating jacks 1 and 2, which are mechanically slaved to electric actuator, 181 C through a
control linkage are also supplied directly.
BA MOD 454
01-77 Restricted 4-118
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AVIATION. ^-^E^
MIRAGE F
Restricted MANUAL 04
190
LEGENDE
KEY
Circuit 1
System 1
Retour
Return
Circuit 1 (branche A)
System 1 (sub-system A)
189 C
1 - GENERAL
Two types of control are available.
A Manual control through «FLAPS/SLATS» handle actuated by the pilot and acting simultaneously
on slats and flaps.
Automatic retraction and extension phases are connected with flight envelope :
Moreover, the COMBAT FLAP automatic control is effective only in the case where the
«FLAPS/SLATS» manual control is in forward position (All retracted).
Moving «FLAPS/SLATS» handle 6C from forward (All retracted) to center (1/2) position, causes
full slat extension and half-flap extension to take place.
A- Slats
Relay K5 in SLAT SERVO unit 193C being normally supplied, extension (E) solenoids (0° to 15°
and 15° to 25°20') in electrically-operated selector valves of gear reducer actuators 189C and 190C
become energized, causing slotted slats to extend.
After extension of droop slats, electrically-operated selector valve 9C remains energized whereas
hydraulic jacks 4C are locked in extended configuration.
BB MOD 454
°5"77 Restricted 4-120
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL04
HYPER ARME ET BECS AUTO
SLA T/FLAP AND AUTO SLA TS û NORMAL
COMMANDE BECS ET VOLETS PAR MANETTE o^Nq O
SLAT/FLAP CONTROL HANDLE
RENTREE SECOURS BECS ET VOLETS o
EMERGENCY RETRACTION OF SLA TS AND FLAPS
During actuation of slotted slats, the extension solenoid S of each gear reducer actuator 189C or
190C is supplied through built-in microswitches 3 and 4, first through HE control circuit and then
through FE circuit after operation of microswitch 3 (slotted slats being extended by more than 15°).
Electrical power" supply is cut off by microswitch 4 when slotted slats reach their fully extended
position (25°30'). Hydraulic supply is cut off and the brake device built into each actuator stops each
actuating assembly.
B- Flaps
After action on handle 6C (to mid position «1/2»), power supply is ensured by microswitch No. 5.
Relay 179C is supplied through half-flap microswitch of microswitch unit 180C and FS microswitch
from electric actuator 181C. Electric actuator supplied through relay 178C not energized, moves and
causes compression of spring box 3 which is connected to the linkage which symmetrically drives the
slide valves of slaved actuators 1 and 2. Flaps begin to slide down. Electric actuator travel is restored
when spring box relieves as much as the slower slaved actuator (1 or 2) moves. After full flat recoil,
which corresponds to full slat deflection, partial deflection of flaps begins.
When flaps are in «half-flap» position microswitches of unit 180C switch over and relay 179C is no
longer energized. Flaps deflection is 28°.
Once control 6C is set to «fully out» rear position, power supply is ensured through microswitch
No. 7. Relay 179C is supplied through half flap microswitch of unit 180C, and FE microswitch from
electric actuator 181C. When the electric actuator reaches «all down» end of travel, its end-of-travel
microswitch cuts off supply of relay 1 79C.
Slats and flaps remain extended between «1/2» and «ALL DOWN» positions of handle.
Once handle 6C is returned to half flap position, power supply is ensured through microswitch
No. 6.
Relay 178C is supplied through half flap microswitch of unit 180C and FR microswitch from electric
actuator 181 C. Electric actuator supplied through relay 179C not energized, moves and causes
compression of spring box 3. The flaps move upwards to half flap position. When in that position (29°),
the microswitch of unit 180C cuts off power supply of relay 178C.
The slats remain extended.
BA MOD 454
01-77 Restricted 4-122
AVIONS MARCEL DASSAULT/
BREGUET AVIATION. _
MIRAGE F
Restricted MANUAL 04
(2) Moving «FLAPS/SLATS» handle 6C from center to forward position causes full slat and flap
retraction to take place.
Once handle 6C is returned to its ALL RETRACTED forward position, power supply takes place
through microswitch 4. Relay 178C is energized through relays K5 and K2 of slat/flap servo unit 192C,
half-flap microswitch of unit 180C and retraction limit (RL) microswitch of electric actuator 181 C.
Flaps retract to 0° position and relay 1 78C is de-energized by the limit microswitch.
D - Slat retraction
Once handle 6C is returned to its ALL RETRACTED forward position, power supply takes place
through microswitch 1. De-energized relay K4 of slat/flap servo unit 192C allows the current to flow
towards microswitch 204C through slat servo unit 193C. De-energized relay K2 of slat servo unit 193C
allows the current to flow towards microswitch 8C. When flap deflection becomes lower than 1 7°, these
two microswitches close, allowing the slotted slat gear reducer actuators to be supplied through
relay K5 of slat servo unit 193C.
Droop slat jack electrically-operated selector valve 9C is supplied through microswitch 8C.
At the end of droop slat retraction, the energization circuit of electrically-operated selector
valve 9C is cut off by the limit microswitch of each hydraulic jack 4C1 or 4C2, as soon as locking takes
place.
During slotted slat actuation, the retraction (R) solenoid of each gear reducer actuator 189C or
190C is supplied through microswitches 1 and 2, first through HR control circuit and then through FR
circuit after operation of microswitch 2 (slotted slats being extended by less than 17°).
Electrical power supply to retraction solenoid is cut off by microswitch 1 when slotted slats reach their
fully retracted position (0°).
Hydraulic supply is cut off and the brake device built into each actuator stops each actuating
assembly.
Should the extended slats and flaps cannot be retracted by means of manual control 6C or
automatic control 7C, full retraction of all slats and flaps can be obtained by means of «SLAT/FLAP»
switch 206C.
-all slat control and safety circuit electrical power supplies to be cut off and such circuits to be
grounded.
-the retraction (R) solenoid of slats control electrically-operated selector valve to be directly
supplied.
-flap electric actuator 181 C to be directly supplied.
-the energization of electrically-operated selector valve 9C is cut off when both hydraulic jacks AC
are in retracted and locked configuration. On the other hand, the retraction solenoid of each gear
reducer actuator 189C or 190C remains energized (hydraulic motors remaining supplied with pressure)
even after slotted slats have come to a standstill (actuating jacks reaching their mechanical stop
position).
The power supply to electric actuator 181 C is cut off by the retraction limit microswitch.
BB MOD 454
°5"77 Restricted 4~123
AVIONS MARCEL DASSAULT
BREGUET AVIATION X3ï-
ti^^TT^X
^
MIRAGE F
Restricted t tANUAL 04
A Auto slats
(1) General
in a given flight envelope (Mach number, IAS, angle of attack). This function is obtained by setting
switch 206C to «NORMAL» and handle 6C to «ALL IN» front position.
If all the conditions are met, the 15° extension control circuit droop slat
is energized. The
actuators become locked in extension position and the gear reducer actuators cause the slotted slats to
extend until reaching 15° deflection. Then, on each gear reducer actuator, microswitch No. 3 cuts off
the supply circuit of solenoid S, since full extension circuit is not energized ; relay K4 of unit 192C is
de-energized.
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01-77 Restricted 4-124
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BREGUET AVIATION
Restricted MANUAL 04
55F
Once these requirements are met, the + 28 V voltage from K1 supplies the retraction control
circuit through K3 and 8C « 17°). The droop slat jacks become locked in retracted configuration and
the microswitch of each hydraulic jack 4C1-4C2 cuts off the energizing circuit of electrically-operated
selector valve 9C as soon as locking takes place.
The retraction solenoid R of each gearmotor 189C or 190C is supplied through relay K5.
Power supply to the retraction solenoid is cut off when slotted slat retraction is completed (0°).
Should the airspeed become lower than the 2nd limit value, relay K3 is kept self-energized by K1 and
can be deenergized by setting switch 206C to «OFF». Once deenergized, relay K1 cuts off the power
supply to K3.
Full slat retraction takes place as per the sequence already described in preceding paragraphs.
General
Set switch 206C to «NORMAL» place «FLAPS/SLATS» handle 6C in forward position (all
retracted and press button 1 2 to unlock and arm lever 7C.
Consequently :
BB MOD 454
04-82 Restricted 4-126
AVIONS MARCEL DASSAULT J
MIRAGE F
BREGUET AVIATION sZ£sz
Restricted MANUAL 04
The diagram shows the whole sequence of high lift device retraction by exceeding the 1st or 2nd
limit. Combat flaps with 20 kt/sec. acceleration.
Half flaps
> 335 Kt
2nd limit
I
W^==^
Enable microswitch
8C
Slotted slats < 1?1
25°
Droop slats
Time in seconds
-\ 1 h
1 1,1 1.6 4,8 5 5,7
BA MOD 454
01-77 4-127
Restricted
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^tl;
MIRAGE F
MANUAL 04 8C
(a) 1stlimit(IAS>300ktorM>0.75)
Flaps
Relays K4 and K5 are deenergized, either by «IAS > IAS1» information, (after deerpergization of
relay K12),orby «M >M1» information.
The + 28 V voltage from switch 206C is routed through :
- microswitch 4 of handle 6C,
- one stage of deenergized relays K5 and K2,
- unit 180C, the retraction limit microswitch of electric actuator 181C, and energizds relay 178C.
The 28 V from 206C is routed through one stage of relays 1 79C and 1 78C to supply the retraction
stage of electric actuator 1 81 C.
Slats (figure 9)
From switch 206C, the + 28 V is routed through microswitch 1 of «SLAT/FLAP» handle 6C and
supplies one stage of relay K4 (slat/flap servo unit 192C) which is still in deenergized configuration,
From K4, the + 28 V is routed through slat servo unit 193C, microswitch 204C (when flap deflection is
lower than 17°) and one stage of energized relay K5 (193C) to supply gearmotors 1 89Cand 190C.
Slotted slats retract from 26° to 15°.
Droop slats remain extended to 25°.
Slats
From switch 206C, the 28 V is routed through one stage of energized relays K1 and K2, slat servo
unit 193C, microswitch 204C (when flap deflection is < 17°) and one stage of energized relay K5 (slat
servo unit 193C) to supply the retraction solenoid of gearmotors 189C and 1 90C. Slotted
slats retract from 26° to 1 7°.
Droop slats remain extended to 25°.
BB MOD 454
02-82 Restricted 4-129
AVIONS MARCEL DASSAULT tLJ^ZZT^ MIRAGE F
BREGUET AVI ATION^S^V-^^O
^^-^^s Restricted M A M I I A I n/t
MANUAL 04
(1) Purpose
Slat indicating system is intended for monitoring slotted and droop slat position, and more
especially mechanical locking of droop slat jacks 4C1 and 4C2 taking place at end of travel. This system
is controlled by microswitches included in gearmotors and hydraulic jacks.
(2) Description
(3) Operation
/\s soon. ..as. .slat extension is initiated, microswitches 5 of gearmotors 189C and 190C and
microswitches 3 of actuating jacks 4C1 and 4C2 operate and cause the red light to come on
(in operation) through microswitch 1 of actuating jack 4C1 .
Microswitches 1 of actuating jacks 4C1 and 4C2 operate as soon as droop slats are locked, but
the red light remains on.
Upon completion of partial slat extension, microswitches 6 of gearmotors 189C and 190C operate
J and cause the «HALF» amber light to come on and the red light to go out, through microswitch 7 of
gearmotor 190C and microswitches 1 of actuating jacks 4C1 and 4C2.
Shortly after slotted slat extension is initiated (partial to full slat deflection), microswitches 6
resume their initial position (cutting off power supply to amber light which goes out) and cause the red
light to come on through microswitches 5 of gearmotors 189C and 190C or microswitches 3 of
actuating jacks 4C1 and 4C2, microswitches 6 and 7 of gearmotor 190C and microswitches 1 of
actuating jacks 4C1 and 4C2.
Upon completion of full slotted slat extension, microswitches 7 of gearmotors 189C and 190C
operate (cutting off power supply to red light which goes out) and cause the green light to come on
(slats extended) through microswitches 1 of actuating jacks 4C1 and 4C2.
(1) Purpose
Flap indicating system is intended for monitoring flap position. It is controlled by microswitches
built into flap indicating microswitch units 2C1 and 2C2 which are connected to flap linkage.
(2) Description
BA MOD 454
02-81 Restricted 4-130
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04 190 C
EXTENSION RETRACT/ON
1
2 «
V OUT HALF IN
Electrical switching 9 V> o Y> o
shown in rod retracted 4 Ç2
and locked configuration
BCA D £ G N R P L K M J H
Rod Rod Rod
retracted unlocked extended
TZ Operation
Red
and locked and locked
e-
HALF
A.
B
B
C
Open A.
Closed B- C
B Open
Closed
A
B.
. B
C
Closed
Open 9 it "ih
Amber
Green
OUT
to
i
Hz 4C|1
i
ir v. v.
05-6
Full flaps
f G J H D FEB A*""]
{
Flaps unlocked Green
No. 1
\9
Flaps retracted and locked
Half flaps
os
to
f Amben
Half flaps - e up to half flaps +
{
e
No. 2 Operation
Half flaps + e up to half flaps - e
29 L
ope
3C
L"XT
*\jr-
(3) Operation
As soon as flap extension is initiated, microswitches 1 of units 2C1 and 2C2 operate and cause
the red light to come on (operation) through microswitches 2 and 3 of unit 2C1. Upon completion of
half-flap extension, microswitches 2 of units 2C1 and 2C2 operate (cutting power supply to red light
which goes out) and cause the amber light to come on through microswitch 3 of unit 2C1 .
As soon as flap extension is initiated (half-flap to full-flap position), microswitches 2 of units "2C1
and 2C2 resume their initial position and cause the amber light to go out and the red light to come on
through microswitch 3 of unit 2C1.
Upon completion of full-flap extension, microswitches 3 of units 2C1 and 2C2 operate and cause
the red light to go out and the green light to come on.
BA MOD 454
01-77 Restricted 4-132
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^Z&T
ï^i^^Z^L
^ _
MIRAGE F
Restricted MANUAL 04
The safety warning system includes the «S/F» warning light on failure warning panel 1W, «LIM»
warning light 11W, «cbtF» indicator light 99C on the instrument panel and warning horn 7W, «LIM»
warning light and «S/F» indicator light come on thanks to different relays :
-relay K2( 120 ms)
This relay prevents the 2nd limit system from operating and the «S/F» light from illuminating in
the case where an untimely command is fed by pitot-static switch 56F (contact closing caused by
buffeting vibrations for instance).
relay K6 (4 sec.)
-
This relay prevents the «LIM» warning light from illuminating in the case where combat flaps are
disarmed when 1st limit is being reached. This time delay allows flat travel microswitch 8C to open.
relay K7 (3 sec.)
-
This relay prevents the «LIM» warning light to be illuminated when 2nd limit is being reached,
whereas flaps, which are retracting (< 17°), have not reached yet their portion of flat travel (command
from 1st limit safety system).
- This light indicates that combat slats/flaps are selected through steady illumination.
- It indicates that 1st limit is reached through flashing illumination.
- Flashing illuminataion also indicates that two controls are selected at the same time.
«FLAPS/SLATS» handle 6C set to forward position (All retracted), lever 7C unlocked and armed
and switch 206C set to «NORMAL».
The + 28 V voltage energizes relay K1 through lever 7C. Relay K10 is energized through stage 4 of
«FLAPS/SLATS» handle 6C. The + 28 V voltage is routed through relays K1 and K10 and through
energized relay K12 (1st limit flight envelope not exceeded) to supply relays K5 and K6. The + 28 V
voltage from lighting control unit ,33 L supplies «cbt F» light 99C through relay K5 (steady
illumination).
Lever 7C is unlocked and armed while «FLAPS/SLATS» handle 6C is set to its center or aft
position.
Relay K10 is not energized. Relays K4 and K5 are de-energized.
Relay K1 1 and the flashing unit are supplied through K4. «cbtF» light 99C flashes.
BB MOD 454
09-77 Restricted 4-133
AVIONS MARCEL DASSAULT]
BREGUET AVIATION y^F5 J^e*5
MIRAGE F
Restricted MANUAL 04
Normal
I ' 1
H i
+ 28V
8C B A H
r-UTT
39 17F
1
>- 38
LL
C o Vh
29°f048° °°+e
o loo'
>225 kt
192C J1
6C
1st limit + 28V- H | i
IAS>300kt
+- P
"1
J_K12
P2
K10
BB MOD 454
05-77 4-135
Restricted
AVIONS MARCEL DASSAULT)
BREGUET AVIATION ^S&=
MIRAGE F
Restricted MANUAL 04
With slat/flap switch 206C to «NORMAL», slats extended, if Mach number or IAS exceed the
preset safety limits, relay K4 is energized and causes «LIM» light grounding and illumination, as well as
warning horn operation.
55 F
28V \ [Ûm]
Slotted slats 203 C
extended or 11 w
not retracted
142C
«o
O
Q
M^li <L
7 W
Jh-
191 C
Slotted slats
extended or
I
not retracted
D2 C2 M2
193C
{M: Sm
B2
SLATS
BA MOD 454
01-77 Restricted 4-136
AVIONS MARCEL DASSAULT //^-"rU MIRAGE F
BREGUET AVIATION. __
Restricted MANUAL 04
NOTE : No warning is provided by the «LIM» warning light upon operation of 1st limit system.
«cbt F» light 99C flashes (see paragraph A).
The 1st limit system having operated, the flaps retract normally. Microswitch 187Cisopen « 17°).
Microswitches 183C and 8C are open and time relay K7 (3 sec.) is energized if the 2nd limit is reached.
The 3-sec. time delay prevents the «LIM» warning light from being illuminated by the 2nd limit system
when flaps are retracting without having reached their flat travel portion (command from 1st limit
system).
The 1st limit system has operated but lever 7C is disarmed the moment the 1st limit is passed.
Relay K1 is de-energized. Microswitch 8C is closed. Relay K12 is de-energized by the 1st limit system.
Time relay K6 is de-energized 4 sec. after lever 7C is disarmed. If microswitch 8C is still closed, the
«LIM» warning light is connected to ground through de-energized relay K6. The «LIM» warning light
comes on and the warning horn operates.
If, after 3 sec, microswitch 183Cis closed for a slat deflection greaterthan 19°, energized relay K7
energizes relay K3. The «LIM» warning light is connected to ground and comes on. The warning horn
operates. But, if 8C is closed (half-flaps or flaps retracting -slats < 19°), energized relay K7 causes the
«LIM» warning light to be connected to ground through the control circuit of K8. The «LIM» warning
light comes on and the warning horn operates.
BB MOD 454
10-80 Restricted 4-137
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
+ 28V
Armé
Armed
FIGURE 15 - SCHEMA DE FONCTIONNEMENT DU VOYANT "LIM" EN HYPER COMBAT
FUNCTIONAL DIAGRAM OF "LIM" WARNING LIGHT IN COMBAT.
SLAT/FLAP MODE
BB MOD 454 ». a ,,«,
04-83 Restricted 4-138
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
- in case of operation of 2nd limit safety system, even after safety signal has disappeared,
as long as «SLAT/FLAP» switch 206C is not set to «OFF» (K3 self -energized) ; the «S/F» warning
light remains on.
* 28 V self-energization
(Fig. 9) -*-i r**- + 28V2ndL IMIT
193C D2 C2
i +
MODIFICATION 631
NOT INCORPORATED
K3LJ~^
>4° A2 S/F + 28V
j-*-***
-K\
9 °tT |
\>r K1
+ 28I
I !->* /< I
192C
+28
>- G1 S/F + 28V
K2
2nd LIMIT
bHl
i -h 28 V self-energization
(Fig. 10)
FIGURE 17 - FUNCTIONAL DIAGRAM OF «S/F» WARNING IN COMBAT FLAP MODE
Comparison relay K1 is no longer energized and the «S/F» warning light is connected to ground
through de-energized comparison relay K1.
BB MOD 454
03-80 Restricted 4-139
AVIONS MARCEL DASSAULT i
BREGUET AVIATION,,
MIRAGE F
Restricted MANUAL 04
INCORPORATED DOCUMENTATION
F LAP SPRING BOX
(Figure 18)
1 - GENERAL
The flap spring box is intended to take up electric actuator lengthening or shortening and then to
restore progressively such variations as flaps are being actuated.
2- DESCRIPTION
A - Body 1
One body end is blanked off by attachment clevis 7 and the other end is provided- with a hole
intended for the passage of stop 6 screwed onto rod 2. The body contains the spring box component
items.
B- Rod 2
Shouldered at one end, it slides in the cylinder and its displacement in either direction drives
slider 3 or 4, therefore causing spring 5 to become compressed.
C- Sliders 3 and 4
They act as a seat to spring 5. Their outer surface is provided with two machined grooves, each of
these grooves being fitted with a teflon washer 16. These teflon washers are intended to reduce frictions
between sliders and body. For identical reasons the inner surface is provided with two machined
grooves, each of these grooves being fitted with a teflon washer.
D Spring 5
Bearing on both sliders 3 and 4, it is more or less compressed depending on spring box lengthening
or shortening value.
E--Stop6
Screwed onto rod 2, it is secured to the latter through nut 10. The stop inner face, which is in
contact with slider 4, drives the latter during spring box shortening.
BA MOD 454
01-77 Restricted 4-140
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
Force
Course
Travel
Clevis 7, which is screwed into body 1, is secured to the latter through nut 9. It allows moving
assembly end play to be cancelled. The other clevis 8 is screwed onto the outer end of rod 2 and is
secured to the latter through nut 11. Each clevis is fitted with attaching pin 12, washer 13, nut 14 and
locking pin 15.
3- OPERATION
As soon as a load higher than threshold value is being applied, the spring becomes compressed and
the spring box takes up corresponding linkage travel. It can restore taken-up linkage travel progressively
with an almost constant load applied, until initial center-to-center distance is obtained.
BA MOD 454
01-77 Restricted 4-142
AVIONS MARCEL DASSAULTj
BREGUET AVIATION ^"û. ^ _
MIRAGE
. .
F
,
Restricted MANUAL 04
INCORPORATED DOCUMENTATION
FLAP MICROSWITCH UNIT
(Figure 19)
1 - GENERAL
The microswitches are directly actuated by flap movements. Two of them are intended for
indicating purposes and the third one plays a part in slat control circuit and in limit system («LIM»
light).
The three microswitches are similar, except as regards their camshafts and electrical connections.
2- DESCRIPTION
- a case
- three microswitches
- a rocker arm assembly
- an electrical connector and wiring
A- Case 1
It consists of a rectangular cage provided with two open opposite sides blanked off by two
covers 2 and 3 attached by means of screws.
B Microswitches 4
The three microswitches are mounted in case 1. They are attached by means of two screws 6 fitted
with lockplates 8, spacers 7 and nuts 9.
It consists of :
- three rocker arms 10, pivoting on pin 1 1 and spaced by means of shim washers 12. Each rocker
arm is fitted with roller 13 and adjusting screw 14 with associated locknut 15.
- three springs 17 attached to common pin 18 and to each rocker arm.
- camshaft 19, connected to control lever 20.
The wiring connects microswitch terminals to aircraft electrical system through the electrical
connector. It is held by means of half-clamp 21 to the outlet of case 1 .
BA MOD 454
01-77 Restricted 4-143
AVIONS MARCEL DASSAULT)
BREGUET AVIATION ^^ûP33
MIRAGE F
Restricted MANUAL 04
24.25
M-^gf" r^ iP^rC^ojO
I m jfll p
' ' '
LU L10 L 22.23
SECTION E
SECTION C
SECTION D ne N° 1 I
o No. 1 »
r^' j
No. 2 I
ne N° 2 !
no |
Schéma de câblage
VU SUIVANT B
Wiring diagram ne N° 3 |
VIEW IN DIRECTION OF ARROW B
19
r' ]£3 !
No. 1
ne No !
)
~ I !
/Vo. 2 I
A0 N° 2 !
I
<
J22 I
No. 3
w w er ne
N° 3
o
20
LU
:£T !
MO mm (6.692 in)
COUPE A
CROSS-SECTION A
C î
FIGURE 19 - CONTACTEUR
MICROSWITCH UNIT
BB MOD 454
05-77 Restricted 4-144 FIGURE 19
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
3 - OPERATION
Three holes in the body of the unit provide for attachment to the aircraft structure, A fourth hole
is provided to accommodate a locating pin. The unit can be set to «flaps up» reference position by
pinning the control lever to the body.
These two microswitch units are arranged in a symmetrical manner and ensure the following
electrical switchings depending on control lever angular settings :
nc contact making
N°1
Bo-
no
rzr between A and B. contact breaking
contact making
It ensures the following electrical switchings, depending on control lever angular settings :
contact making
contact making
contact making
BA MOD 454
03-85 Restricted 4-145
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/L-i*^='\I
_ _
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
-Tool kit F1-CVB
B - Standard tools
- ARSAERO coupling kit.
- Hydraulic accessory kit.
D Spares
-Wing blanking plug
2 - MATERIALS
-Oil AIR 3520
- Grease AI R 3565
- White spirit
3 - PRELIMINARY STEPS
Comply with precautionary measures to be taken for removing hydraulic components (See 07-0).
-
Open access doors VO-31 and both rod pin access holes (rod 175-22).
-
- Connect hydraulic power supply to system 1 (slow operation).
- Supply aircraft electrical systems with power.
- Set the .«FLAPS/SLATS» handle to its aft position (flaps and slats fully extended).
- Progressively apply pressure in system and extend slats until bellcrank rod pin is opposite access
holes provided for its removal.
NOTE : The jack can be removed only with its rod 1 75-22 (on side opposed to wing root).
4 - REMOVAL
BB MOD 454
05-77 Restricted 4-301
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
Attaque 1
Drive 1
Attaque 2
Drive 2
5 - REPLACEMENT
A - Preadjustment
C - Final adjustment
-Remove jack and torque end-fittings to 3.2 m.daN (23.6 ft.lb). Lock (both end-fittings
should be located within a same plane).
- Reinstall jack.
-Bring slat into contact with stops 3 and 4 (check for simultaneous contact).
-Measure dimension on jack end-fitting, using a rule.
-Lock jack in "stop abutment" configuration.
-Increase jack pressure to 60 bar (870 psi).
-Check for jack abutment and check that slat structure abutment is reached before jack
abutment.
BB MOD 454
0685 Restricted 4-303
AVIONS MARCEL DASSAULT
BREGUET AVIATION^cT
/L^^irU
^~
MIRAGE F
Restricted MANUAL 04
6- INSTALLATION
Preliminary steps
-
Carefully wipe the various assembly parts. Check components for perfect surface finish. Slightly
lubricate pins before installation.
- Jack installation
Proceed in reverse order of removal.
- Connect the pipe located behind the jack, first to the jack then to the structure.
7- FINAL STEPS
- Comply with safety measures to be taken after installing a hydraulic component (see 07-0).
- Perform a deflection test and check indicating system (see 04-4).
- Reinstall the access door and also new blanking plugs on the openings used for removal of the
pin.
BA MOD 454
12-80 Restricted 4-304
AVIONS MARCEL DASSAULT
BREGUET AVIATION -<^_
/L-^-^rU
.
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
2- MATERIALS
-Oil Air 3520
-Oil Air 3512
-White spirit
3- GENERAL
4- PRELIMINARY STEPS
- Open access doors VO-31 and VO-24.
- Connect hydraulic power supply.
- Supply aircraft electrical systems with power.
- Remove both blanking plugs from access hole to drive 2 bellcrank-to-rod attaching pin.
- Set slats to «fully retracted» position.
NOTE : If slats have been retracted in emergency mode, it is necessary to extend and then retract
them in normal mode.
5- REMOVAL
-Disconnect gearmotor electrical connector.
-Set «slat/flap» handle to «Full».
-Supply hydraulic system 1 with pressure (slow operation), extend droop slats and drop the
pressure.
- Remove the two attaching pins of droop slat jack :
- on drive 1 side : jack-to-rod attaching pin (17 mm A/F wrench),
- on drive 2 side : rod-to-bellcrank attaching pin (17 mm A/F wrench and extractor MS 1393).
BA MOD 454
12-80 Restricted 4-305
AVIONS MARCEL DASSAULT h<J>^Z\L
BREGUET AVIATION^c_
MIRAGE F
Restricted MANUAL 04
NOTE : Disengage the disconnected rods so as to allow the slat jack rod to be moved.
6- REPLACEMENT OF GEARMOTOR
7- INSTALLATION
BA MOD 454
12-80 Restricted 4-306
AVIONS MARCEL DASSAULT
BREGUET AVI
Ë->"~iru
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Restricted MANUAL 04
8- FINAL STEPS
- Carry out functional tests, check for adjustment and indicating system (see 04-4).
- Install the doors and the blanking plugs.
BA MOD 454
12-80 Restricted 4-307
AVIONS MARCEL DASSAULT 2UJ>~irvL
BREGUET AVIATION^jaF3^^-^
MIRAGE
...»,*.
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~.
Restricted MANUAL 04
REMOVAL-INSTALLATION OF A FLAPJACK
(figure 21 )
1 - EQUIPMENT REQUIRED
A Special tools
- 1st line maintenance flight control tool kit.
B Standard tools
- Set of extra-thin open-end wrenches.
- Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb).
- Accessory kit for torque wrench 2 to 20 m.daN (15 to 150 ft.lb) and 5 to 50 m.daN (40 to
350 ft.lb).
D Spares
- 1 locking pin 2331 0 AA 030035 L.
2- MATERIALS
3- PRELIMINARY STEPS
NOTE : Where pressure cannot be applied to aircraft hydraulic system, connect a hand pump to flap
jack supply pipes at wing root.
CAUTION :
TAKE ALL THE SAFETY MEASURES (see 07-0).
4- REMOVAL
- Removal of attaching pin located on sliding rod side requires jack rod to be retracted and then
extended. This operation can be performed by means of hydraulic power supply unit set to a pressure
providing slow operation.
- If above operation cannot be performed proceed as follows :
- disconnect pressure pipe (door 26.10 or 26.02),
- connect a hand pump to pressure pipe,
- disconnect slide valve drive rod (5).
BB MOD 454
12-80 Restricted 4-308
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F COUPE A
Restricted MANUAL 04 SECTION A
VUE DE DESSOUS
BOTTOM VIEW
COUPE B
SECT/ON B
MODIFICATION 551 NON APPLIQUEE
MODIFICA TION 551 NOT INCORPORA TED
rV^V^sTHÊTOS^WS^S^?
COUPE B
SECT/ON B
r^^V^^WWKS
k^V\VVS^VW\V>
COUPE C
SECTION C
VUE DE DESSUS
TOP VIEW
- Through door V1-60, remove nut 1 from hinge pin retaining plug 2.
- Retract jack rod.
- Remove plug 2 from pin (door VO-61) LH thread.
- Disconnect bonding braid.
- Extend jack rod.
- Using extractor MS 1392, remove pin 3 (door V1-60).
- Recover anti-swivelling flange 4.
- Retract jack rod.
- Disconnect jack pipes (wrench M31045 and handle M31056).
- Remove the lockwasher from the attaching pin at fixed point side.
- Remove attaching pin at fixed point side (wrenches M31044 and M31 103).
- Disengage jack and slide it over fixed point side clevis.
- Proceed as follows to clear door VO-61 :
- position flap drive bellcrank by acting on flaps
- tilt jack and remove it (sliding rod side first).
5- INSTALLATION
A Preliminary steps
CAUTION :
THE JACK FIXED POINT SIDE BEING PROVIDED WITH A TEFLON-COATED BALL-JOINT,
COAT ITS ATTACHING PIN WITH A VERY SLIGHT FILM OF PETROLATUM BEFORE
INSTALLATION.
B Procedure
(1 ) Use mounting thimble M31053 to install fixed point side attaching pin.
NOTE : The lockwasher on the attaching pin at fixed point side varies depending as whether modi¬
fication 551 has effectively been incorporated. When installing lockwasher, make sure that it
is in accordance with wing specification.
- Measure clearance between flap jack slide valve and stop screw on non-removed jack.
- Adjust micrometric rod 5 to obtain same clearance.
- Check that components are properly installed and properly locked.
6- FINAL STEPS
- Comply with safety measures to be taken after installing a hydraulic component (see 07-0).
- Check flap adjustment (see 04-4).
- Perform a functional test and check indicating system (see 04-4).
- Reinstall access doors.
BB MOD 454
10-78 Restricted 4-310
AVIONS MARCEL DASSAULT
BREGUET AVIATION ___
//^^-"rU
__
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
B Spares
2- MATERIALS
3- PRELIMINARY STEPS
4- REMOVAL
5- INSTALLATION
6- FINAL STEPS
- Perform a functional test of high-lift devices (see 04-4). Check that there is no contact with
other components in the compartment during displacement.
- Check that the pins are correctly locked and reinstall the access doors.
BA MOD 454
04-82 Restricted 4-311
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/LJ^r^JL
^£T ^^ .
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Restricted MANUAL 04
1 - SCOPE
This sheet provides the instructions required for removing and installing slotted slat control rods,
aswell as for positioning various constituent items. LH and RH control systems are arranged sym¬
metrically and only the LH wing control system is dealt with in the present sheet.
2- EQUIPMENT REQUIRED
A Special tools
- Slat deflection templates
B Standard tools
- Set of extra thin open-end wrenches
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench accessory kit, 0 to 3 m.daN (0 to 20 ft.lb)
3- MATERIALS
-Grease Air 4222 or 4210.
4- PRELIMINARY STEPS
- Remove or open the access doors concerned.
- Extend the slats.
CAUTION :
TAKE THE MEASURES NECESSARY TO PREVENT CONTROLS FROM BEING OPERATED
DURING REMOVAL AND INSTALLATION PROCEDURE.
5- PROCEDURE
A Removal
Remove locking pin 5, washer 6 and stirrup 3 and then extract pin 4.
-
-Unlock and unscrew nut 2 WHILE HOLDING HEXAGONAL SECTION 1 (19 and 21 mm
A/F open-end wrenches).
- Disconnect and remove both rod parts.
B Installation
-Fit both rod parts on the splined shaft of the hinged bracket, the actuator or the gearmotor,
being careful to position the rod parts as illustrated on the figure. Upon installation of all rods, check
the sliding assembly making sure that their lateral sliding before stopping, is comprised between 8 and
14 mm (0.314 and 0.551 in) and that they penetrate the sliding end fittings by 18 ± 4 mm
(0.708 ± 0.157 in) with fixed side connected. Make sure that the passage holes provided for pin 4 on
splined shaft and rod are opposite each other.
NOTE : Each end rod is provided with two gimbal joints which should be aligned to maintain kine¬
matic properties.
- Tighten nut 2 to a torque of 2 to 2.5 m.daN (14.7 to 18.4 ft.lb) WHILE HOLDING HEXAGO¬
NAL SECTION 1 and safetying it with the nut.
- Install and lock pin 4 as illustrated in the figure.
6- CHECK AND TESTS
- Check for operation of the slats (see 04-4).
7- FINAL STEPS
Remove the tools
-
Reinstall all inspection doors.
-
BB MOD 454
04-82 Restricted 4-312
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
LEGENDE
KEY
A = Accouplement
F = Fixe
G = Glissant
C = Coupling
F Fixed
DETAIL B S = Sliding
DETAIL C SECTION H
®
H/?<\ ~\t
1 - EQUIPMENT REQUIRED
A Special tools
C Spares
2- MATERIALS
3- GENERAL
4- PRELIMINARY STEPS
5- REMOVAL
BA MOD 454
03-85 Restricted 4-314
AVIONS MARCEL DASSAULT
BREGUET
J
AVIATION.-^533
MIRAGE F
Restricted MANUAL 04
Nut fully home (0098 + 0.019 ''^ COUPE G (°-098 I 0 019 in)
CROSS-SECTION G
FIGURE 23 - DEPOSE-POSE DES VERINS DE BEC Vue intrados vérin enlevé
REMO VAL AND INSTA L LA TION OF SLA T JA CKS Lower surface view Jack removed
BB MOD 454
09-86 Restricted 4-315 FIGURE 23 4-31
AVIONS MARCEL DASSAULT
BREGUET
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AVIATION^c^T^^-O
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^C*=^^&> Restricted MANUAL 04
6- REPLACEMENT OF JACK
NOTE : Since the screwjacks provided as spares are delivered protected but not lubricated, it is
mandatory to lubricate them completely prior to installation.
(1 ) Preparation of jack
- Unscrew nut (1 ) ; recover washers (2) and (3), seal (4), spacer (5), then shim washers (6).
- Unscrew and remove screw (7) (pay attention to screw thread).
- Screw in locknut (10) until it bears against stop (12).
- Fit screw (7) in its jack.
- Fit the screw in bush (9) ; the latter has an end play of about 1.5 mm (0.059 in) in its housing.
CAUTION :
WHILE SCREWING, PUSH THE SCREW TO KEEP THE BUSH APPLIED AGAINST THE
HOUSING BOTTOM.
- No binding point should be felt when screw (7) engages with the rollers of nut (8). Otherwise,
unscrew screw (7) and repeat the whole operation.
- Reinstall washers (6), spacer (5), seal (4), washers (3) and (2) and nut (1 ).
- Tighten nut (1 ) until seal (4) is slightly compressed.
- Offer the jack to the aircraft and attach it to the structure and the moving slat. Bring the latter to
its normal «retracted» position, with the end fitting connected to the bearing (use tool M31104). A
dimension of 104 ± 0.5 mm (4.094 ± 0.019 in) should be obtained ; adjust the template.
- Measure distance A between locknut (10) and the face of the reduction gear.
- Dimension A measured in aircraft and reduced by 2 mm (0.079 in) is used to determine the theo¬
retical thickness of shim washers (1 1 ). Select the appropriate number of shim washers to obtain such a
+ 03
thickness with a tolerance of ± 0.5 mm (0.019 in), which gives a clearance of 2 _n'9 mm
+ 0 011
(0.078 _ 0 rjn7 'n^ between stoP an<* J30^-
- Set the slat to full extended position and measure the dimension.
- Using the template, position the slat at 26°. Measure the dimension again and, if required, adjust
the number of washers (6) to obtain a clearance of 3 * j*-5 mm (0.12 *« in) between stop
washer (3) and jack attachment yoke.
BB MOD 454
09-86 Restricted 4-316
AVIONS MARCEL DASSAULT K^^S^ MIRAGE F
.«oust av,»i,on^^cS«> R.sMcU)d MANUAL 04
- Remove jack.
Remove nut 1 , washers and spacers.
- Remove screw 7.
- Unscrew locknut 10.
- Place shim washers 1 1 against stop.
- Reinstall locknut 10. Torque to 2 ± 0.5 m.daN (14.75 ± 3.68 ft.lb).
- Slightly lubricate screw.
- Reinstall screw and comply with measures described in paragraph «Jack preparation».
- Reinstall washers 6, spacer 5, seal 4, washers 3 and 2 and nut 1 .
i r\ r- I O CO
- Torque nut 1 to 1.5 , ' m.daN (1 1.62 , 0' ft.lb) until slight crushing of seal 4 is obtained.
7- INSTALLATION
NOTE : Sliding door penetration at track end may exceptionnally reach 10 mm (0.393 in).
8- TESTS
9- FINAL STEPS
BB MOD 454
09-86 Restricted 4-317
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
?mm+0
^ mm ,nR
COUPE C 9mn1 +0 .
I mm , _-
. ' CROSS-SECTION C + °'5
<0078+0.19in) <0078+ 0.019 in)
4 mm (0. 157 in)
L i I h '[il ''"'
COUPE B
CROSS-SECTION B
Bec rentré
Slat "IN"
(0.098 +0
+ 0.019 in) (0.098
+ 0.019 in)
\ a( p O TT
cL_ O O
Yv
+ 0 + 0
2 mm 2 mm
+ 0,5 + 0,5
(0.098
+0 +0
+ 0.019 in) (0.098
+ 0.019 in)
»l_ _.JB
V
- « n
1
zi
V^-^~-
m y//;i c
D i
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3^z£
Tr1 o
^jnnr^^n
FIGURE 24 - DEPOSE-POSE DES VERINS DE BEC
REMOVAL AND INSTALLATION OF SLAT JACKS
BB MOD 454
05-77 Restricted 4-318 FIGURE 24 4-3
AVIONS MARCEL DASSAULT F ^ J< -*< /Y\ll\/-\wl_ I
BREGUET AVIATION_^,_
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^^-^ . ,
Restricted a«am,,a. n04a
MANUAL
1 - EQUIPMENT REQUIRED
A - Special tools
2 - MATERIALS
-Grease Air 4222 or 4210.
3 - PRELIMINARY STEPS
-Remove door 28.00.
4 - REMOVAL
5 - INSTALLATION
-Install the actuator (Actuator fixed point fitted to the structure, electric motor on right
side).
-Lightly lubricate the pins before installation.
-Connect the actuator to the linkage (front bellcrank assembly, pin head on RH side).
-Install the pin on fixed point side; position the recessed washer under the head of this
pin on the RH side. Insert the Teflon washer on pin head side and push on the actuator to
counterbalance the spring box force.
-Install the flat washers, tighten the nuts until seated and fit locking pins at the first hole.
-Connect the bonding braid and electrical connector.
-Secure the wiring with its clamp.
6 - FINAL STEPS
-Perform a functional test of high-lift devices (see 04-4).
-Check that there is no contact with other components in the compartment during dis¬
placement.
-Check that the pins are correctly locked and reinstall the access door.
BA MOD 454
09-85 Restricted 4-319
AVIONS MARCEL DASSAULT /L=J>^r\l
BREGUET AVIATION^F53^^^
MIRAGE
», m,aka
F
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Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
C Spares
2- MATERIALS
3- DISASSEMBLY
BB MOD 454
06-87 Restricted 4-401
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MANUAL n*
04
-Clean all removed parts by dipping and brushing them in a chlorinated solvent or white
spirit bath.
- Dry with clean and dry compressed air.
NOTE: While performing cleaning, make sure that the evacuation holes provided on body 1
-Check removed parts for external condition, making sure that the various friction sur¬
faces do not show evidence of deep scratches or flaking of chromium-plating coat protecting
the rod.
-Systematically replace the bearing rings of sliders 3 and 4.
-On sliders 3 and 4, blend out the edges of any marks caused by the spring if the depth
of the indentations does not exceed 0.3 mm (0.012 in); otherwise, replace the sliders.
-Check that the free length of spring 5 is comprised between 154.8 and 158.8 mm
(6.037 and 6.193 in).
-Scrap any spring whose characteristics are not comprised within above tolerances.
-Check the bearing faces of nut 9 and body 1 which should show no evidence of distor¬
tion, burrs or dents; otherwise, replace nut 9 and attenuate the defects on the body bearing
face without modifying the perpendicularity of the face in relation to the axis of the part.
-Using a cloth smeared with a slight amount of grease MIL.G.4343B, lubricate the
springs and internal components of the equipment, then remove any excess grease from the
sliding surfaces so as to prevent grease accumulation at the internal stops or in the ring
grooves.
CAUTION:
EXCESS GREASE IS DETRIMENTAL TO SPRING BOX OPERATION.
BB MOD 454
06-87 Restricted 4-402
AVIONS MARCEL DASSAULT f ^-" -** /YXIIX/AwL. I
^5_-
BREGUET AVIATION
^rs. ^y-^>
^~^> _ .
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MANUAL rm
04
5 - ASSEMBLY
NOTE: Upon assembly, lightly lubricate the threads of rod 2 and clevis 7.
-Place rod 2 in vertical position, install slider 3, tighten chuck of tool MGC 310-21 on
rod and install spring 5 and slider 4.
-Place moving assembly in compression tool MGC 310-21 and compress the assembly.
-With the assembly compressed, remove the tool chuck and install stop 6, a new lock
plate 18, screw and torque nut 10 to 2.5 m.daN (18.43 ft.lb) without bending the lock plate.
6 - TESTS
BA MOD 454
06-87 Restricted 4-403
AVIONS MARCEL DASSAULT f vx-" -** /Y\ll\/-\V-7t I
^^-
BREGUET AVIATION
^<-y. ^s~=^>
^=?-^> . ^
Restricted . ..,,,.,
MANUAL ».
04
1 - EQUIPMENT REQUIRED
B - Materials
-Grease AIR 4205.
2 - PRELIMINARY STEPS
3 - INSPECTION
A - Locking
-Move bellcranks and levers so as to make sure that pivot pin is free from abnormal play.
-Check bellcranks and levers for condition (dents, corrosion, protective cap, etc.).
-Visually check (as far as possible) ball joints for proper crimping.
-Check that bonding braids are installed and are in good condition.
-Check that travel limit washers are properly positioned and are in good condition.
C - Rods
-Move end fittings so as to check that hinge ball joint is free from abnormal play.
-Check that:
-rods are properly coupled to clevises and end fittings,
-rod tubes are in good condition (dents, corrosion, paint, friction, etc.),
-rods are free from friction traces, paying special attention to rod sections run
through bulkheads,
-bonding braids are installed and are in good condition.
BA MOD 454
09-86 Restricted 4-501
AVIONS MARCEL DASSAULT/' *\ -"-* / V\II\/-\V^L_
BREGUET AVIATION ^A_~- .^^o _ .. »aamiiai «a
^ ^~*^. Restricted MANUAL 04
4 - CLEANING - SERVICING
A - Cleaning
-Perform dry cleaning of following :
-structural boxes, using a vacuum cleaner to remove all impurities
-all hinge knuckles, using a dry rag or a clean brush.
CAUTION:
DO NOT APPLY OIL OR GREASE TO THE BALL JOINTS AND BEARINGS WITH TE¬
FLON SELF-LUBRICATING LININGS.
5 - FINAL STEPS
-Actuate linkage several times.
-Reinstall access doors and panels.
BA MOD 454
09-86 Restricted 4-502
AVIONS MARCEL DASSAULT
BREGUET AVIATION^c.
//^-"rll
^ -
MIRAGE F
..a».. .a. «a
Restricted MANUAL 04
1- EQUIPMENT REQUIRED
- Grease gun
- Lubricator Tecalemit No. 9-20-00-01
- Hydraulic power supply
- 1 1 5-200 V/400 Hz electrical power supply
2- MATERIALS
3- PRELIMINARY STEPS
INSPECTION
5- CLEANING -SERVICING
A Cleaning
CAUTION :
NEVER USE TRICHLOROETHYLENE FOR THE ABOVE OPERATION.
BA MOD 454
04-82 Restricted 4-503
AVIONS MARCEL DASSAULT
BREGUET AVIATION
L^J^-^U
^^F^-^^O
MIRAGE F
^Cs^-^^ Restricted MANUAL 04
B - Servicing
On each wing
6 - FINAL STEPS
- Actuate slats once or twice over their whole travel, ending with slats retracted.
- Install access doors and panels.
BA MOD 454
01 ~77 Restricted 4 504
AVIONS MARCEL DASSAULT fl ^-"r-Q MIRAGE F
BREGUET AVIATION ^JL ^-^ . .,.,...,,,
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
- Grease gun
- Lubricator Tecalemit No. 9-20-00-01
- Hydraulic clip bent to 90°
- Hydraulic power supply
- 1 1 5-200 V/400 Hz electrical power supply
2- MATERIALS
3- PRELIMINARY STEPS
4- INSPECTION
Check :
- condition, security of attachment and overall appearance of hinges,
- absence of foreign matter around hinges,
- safetying of various connections,
- absence of friction against structure,
-condition and security of attachment of slotted slat tracks, skids and rollers (free rotation).
BA MOD 454
04-82 Restricted 4-505
AVIONS MARCEL DASSAULT
BREGUET
/L=^-^TU
AVIATION^S^^^^
MIRAGE F
^S^S*-^^ Restricted MANUAL 04
5- CLEANING -SERVICING
A Cleaning
CAUTION :
NEVER USE TRICHLOROETHYLENE FOR THE ABOVE OPERATION.
B Servicing
On each wing
(1) Greasing
CAUTION :
THE GREASE MUST COME OUT BETWEEN THE PIN AND THE OUTER RING.
NOTE : Spare screwjacks are provided with storage protection but are not greased. Complete greasing
is therefore necessary before installation.
(2) Oiling
6- FINAL STEPS
BA MOD 454
04-83 Restricted 4-506
AVIONS MARCEL DASSAULTJ
V2-05
V2-09
V2-11
V3-H
, V3-13
Porte d'accès
V2.61/1
Access door
DETAIL B DETAIL C
SECTION F
CROSS-SECTION F ^-4E
-Partie graissée
\Q
^fânT^ Lubricated sections
pad contact area
zone de contact
©TcË^ ~^i
f**,,*- du patin
pii^iiiii
DETAIL H DETAIL K
KEY
LEGENDE
GRAISSE I
n
v GREASE
HUILE
1
1
tr
II- OIL 1
ItV
BB MOD 454
05-77 Restricted 4-507 FIGURE 25 4-507
AVIONS MARCEL DASSAULT L^>~ZZS^
BREGUET AVIATION ^Z3^ ^£^>
MIRAGE F
muai «a
»« a
Restricted MANUAL 04
1 - SCOPE
To indicate required operations when exceeding the 1st limit. This data is provided by the pilot
after «LIM» «S/F» safety indicating system lights have come on (in automatic control operation).
2- EQUIPMENT REQUIRED
A Special tools
3- MATERIALS
4- CHECKS
A 1st case
B - 2nd case
BB MOD 454
12-80 Restricted 4-508
AVIONS MARCEL DASSAULT
BREGUET
L^-iirU.
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MIRAGE
.. »,.A
F
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^^ ^^
.
Restricted MANUAL 04
6- FINAL STEPS
BA MOD 454
12-80 Restricted 4-508M
AVIONS MARCEL DASSAULT
BREGUET AVIATION___
//^^-^rU
_ _
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
- Grease gun
- Lubricator Tecalemit No. 9.20.09.01
- Hydraulic power supply unit
- 1 1 5-200 V/400 Hz electrical power supply
- Cockpit access ladder
- Wing access stepladder
2- MATERIALS
3- PRELIMINARY STEPS
- Remove or open the following access doors and fairings on the fuselage and on each wing
- fuselage : 26.00 - 28.00,
-wings : V0.61 - V1.63 - V2.61/1 -V2.67-V2.69-V2.71 - V1.60 - V1.62 - V1.64 -
V2.60 - V2.62 - V2.64 and V2.66.
- Connect the hydraulic power supply to system 1 .
- Extend the flaps fully.
4- INSPECTION
Check :
BA MOD 454
09-86 Restricted 4-509
AVIONS MARCEL DASSAULT)
BREGUET AVIATION ^-£
MIRAGE F
Restricted MANUAL.04
5- CLEANING -SERVICING
A Cleaning
CAUTION :
NEVER USE TRICHLORETHYLENE FOR ABOVE OPERATION.
B Servicing
On each wing
CAUTION :
IT IS IMPERATIVE TO REMOVE THE BENT LUBRICATOR FITTED TO THE INBOARD
FLAP RETAINING ROD PIN HEAD FOR LUBRICATION PURPOSES PRIOR TO
OPERATING ANY HIGH-LIFT DEVICE. FILL LUBRICATING HOLE WITH GREASE.
- Rollers
- Skids
- Hinge point between ball-joints and flap leading edge skids.
CAUTION :
DO NOT APPLY OIL OR GREASE ON HINGES (TEFLON-COATED BALL-JOINTS).
6- FINAL STEPS
- Actuate flaps once or twice over their whole travel, ending with flaps retracted.
- Reinstall access doors and panels.
BA MOD 454
06-87 Restricted 4-510
AVIONS MARCEL DASSAULT 2L-J>^r\l MIRAGE F
BREGUET AVI ATlON^fiF3^^?^ ......,..«
Restricted MANUAL 04
1 - SCOPE
The data is provided by the pilot after «LIM» «S/F» safety indicating system lights have come
on.
Two cases may occur :
- the flaps are retracted after reaching the 2nd limit.
the flaps are not retracted after reaching the 2nd limit.
The data is provided by the pilot after «LIM» safety indicating system lights have come on.
2- EQUIPMENT REQUIRED
A Special tools
3- MATERIALS
4- CHECKS
1st case : the flaps are retracted after reaching the 2nd limit.
- Check flap deflection and operation in hydraulic mode, first in slow and then in normal oper¬
ation. Refer to paragraph «operation of high-lift devices in manual mode» (see 04-4).
- Check flight envelope safety devices. Refer to paragraphs «combat flap function» and «Operation
of LIM light (see 04-4).
2nd case : the flaps are not retracted after reaching the 2nd limit
BB MOD 454
12-80 Restricted 4-511
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^37
/L->-itr\I MIRAGE F
Restricted MANUAL 04
CAUTION :
DO NOT LEAVE THE PINS IN PLACE.
- Check flap deflection and operation in hydraulic mode, first in slow and then in normal oper¬
ation. Refer to paragraph «operation of high-lift devices in manual mode» (see 04-4).
- Check «LIM» light operation. Refer to paragraph «operation of «LIM» light» (see 04-4).
- Check structure and control linkage. Refer to above paragraph «check of structure and control
linkage».
6- FINAL STEPS
BA MOD 454
12-80 Restricted 4-511 M
AVIONS MARCEL DASSAULT 2L=J>^rU
BREGUET AVIATION,.
MIRAGE F
Restricted MANUAL 04
(Figure 18)
1 - SCOPE
To perform spring box calibration check in the case where the spring box has been completely
disassembled for servicing and lubrication.
2- EQUIPMENT REQUIRED
A Special tools
-Tool kit F1-CVD
B Standard tools
- Torque wrench kit : 2 to 20 m.daN (1 5 to 1 50 ft.lb)
3- PROCEDURE
Mechanical test stand MK M043 should be previously fitted with all adaptors provided for spring
box installation (See mechanical test stand technical handbook). Using the attaching pins belonging to
test stand, pin clevis 8 to balance beam and clevis 7 to moving poppet.
Rotate moving poppet control wheel so as to set the balance beam in horizontal position (pointer
set is then set to neutral (zero load applied).
to zero). The spring box
NOTE : The ratio available with balance scales hooked to beam ends is 10/1 .
The correspondence between the weight placed on one scale and the load applied to the
spring box rod is as follows :
Weight (kg) = 1 .02 x load (daN) x 0,1 .
CAUTION :
IT IS IMPERATIVE THAT THE BALANCE BEAM BE PINNED BEFORE PLACING WEIGHTS
ON A SCALE OR BEFORE REMOVING THEM. THIS IN ORDER TO PROTECT COMPO¬
NENTS (CLEVIS, END-FITTING, ETC..) FROM DAMAGES DUE TO LARGE ANGULAR
MOVEMENTS.
BALANCE AND COMPONENT FORCES ARE EQUALIZED AFTER WEIGHTS ARE EITHER
PLACED OR REMOVED BY ACTUATING THE MOVING POPPET CONTROL WHEEL UNTIL
THE PIN CAN BE EASILY REMOVED FROM THE BALANCE BEAM.
BB MOD 454
05-77 Restricted 4-512
AVIONS MARCEL DASSAULT tL^-^ZV^ MIRAGE F
BREGUET AVIATION ^Cs^^gS^ .,..,.,., n.
Restricted MANUAL 04
B Threshold check
- Place a dial indicator provided with a magnetic stand on the test boom, with dial indicator feeler
placed in contact with the bellcrank to which clevis 8 is pinned.
- Set dial indicator to zero (approximately to middle point of its whole range).
-Place on one scale a weight corresponding to minimum threshold value, i.e. 13.5 daN
(30.34 lb. wgt). The dial indicator pointer deflects slightly but such a deflection is not to be taken into
account as it is due to internal component settling.
- Continue to place weights of decreasing value until dial indicator pointer moves sharply.
- Threshold should be obtained with a load of 13.5 to 16.5 daN (30.34 to 36.09 Ib.wgt) applied to
the rod.
- Perform the same check by placing weights on the other scale.
- Remove weights from the scale and set the balance beam in horizontal position (pointer set to
zero) without applying any load to the spring box.
- Using a depth gauge, measure dimension «A» between depth gauge bearing face and body exter¬
nal face. Then pin the balance beam.
(1 ) Place on one scale a weight likely to exert a force of 25 daN (56.2 Ib.wgt) on the rod. Rotate the
moving poppet control wheel to equalize forces and then unpin the beam.
-With the beam in horizontal position (pointer set to zero), slightly act on one side of balance
beam to obtain small rod displacement and then slowly bring the pointer back to zero by rotating the
moving poppet control wheel. Measure dimension «B» between depth gauge bearing face and spring box
body.
- Slightly act on the other side of balance beam to also obtain small rod displacement and then
reset the pointer to zero by means of moving poppet control wheel. Measure corresponding dimension
«C» and pin the balance beam.
-The «B-A» and «C-A» values should be between 22.5 and 41.5 mm (0.885 and 1.634 in).
(2) Perform the same tests by placing the weight on the other scale. The values obtained should be
within same tolerances.
(3) After each test and with balance beam pinned, check that spring box rod travel is equal to 48 mm
(1.889 in) in both «rod extension» and «rod retraction» directions.
D Test results
BB MOD 454
06-87 Restricted 4-513
AVIONS MARCEL DASSAULT j> *\-«-« /V\||\/AV^I_ l
BREGUET AVIATION ^U^ ^-^^> ^ , * a m a i »
^ ^°^> Restricted MANUAL 04a
a
FINAL STEPS
-Remove the spring box from test stand and grip it in vice support (MHC 31 0-41 ).
-Torque nut 9 to 2.75 m.daN (20.28 ft.lb). Check that there is no end play between
body and rod after tightening.
-Bend lockplate 18 tabs.
-Untighten nut 11, screw or unscrew clevis 8 so as to obtain center-to-center distance
measured before disassembly, tighten nut 11 and torque to 1.1 m.daN (97.36 in.lb) (wrench
D012) while gripping clevis 8 in vice support .MHC 310-41. Lockplate 17 shall be bent after
installation of spring box in aircraft.
-Lockwire nut 9.
-Clean and dry attaching pins 12, washers 13 and nuts 14.
-Slightly lubricate both attaching pins and install them on clevises 7 and 8. Install wash¬
ers and screw nuts (do not tighten).
-Fit and lockwire a new locking pin to each attaching pin.
BB MOD 454
06-87 Restricted 4-514
AVIONS MARCEL DASSAULT," ^ -" -« / V \ 1\ /"WJ* L- I
1
1 - SCOPE
These operations are to be carried out after maintenance steps or after an anomaly is no¬
ticed during operation.
2 - EQUIPMENT REQUIRED
A - Ground support equipment
-Mechanical test stand MK M043
3 - MATERIALS
-HYLOMAR compound SQ32L
4 - PROCEDURE
A - Installation of contactor on test stand
Mechanical test stand MK M043 should be previously fitted with all adapters provided for
contactor installation (See mechanical test stand technical handbook). Adapt and attach test
support pointer to lever 20 and attach contactor (equipped with is bottom cover 2) to test
support.
B - Microswitch adjustment
Adjust each microswitch when the roller of the corresponding rocker is in the recess of
the cam.
Screw or unscrew contact screw 14 so that the microswitch blade contacts the micro-
switch case. Then, when the high point of the cam acts on the rocker roller, check for a clear¬
ance between the microswitch blade and the contact screw.
C - Inspection - Functional check and tests
-Check contactor for general condition and absence of corrosion traces.
-Manually check that an end play equal to at least 0.05 mm (0.002 in) exists between
camshaft and case.
-Check that the lever can be deflected fully in both directions without any binding point
and without requiring excessive force to be applied.
-Upon completion of inspection and tests, perform contactor functional check, proceed¬
ing as follows:
-Set the lever in "retracted" configuration. Pin lever to case, depressing test support poin¬
ter pushbutton. Check that lever position corresponds to dial zero indication (if necessary, ac¬
tuate the pointer/pointer holder play takeup system).
-Release pushbutton.
-Connect contactor electrical connector to test stand test box and supply test box with
28 V DC power.
-Check that the electrical switching sequence taking place as per lever displacement
complies with the values mentioned on following tables, being careful to move the lever in the
direction specified.
-If one or more electrical test box lights has/have an abnormal luminous intensity (low
brightness, variable brightness or non-positive illumination) during this check, replace the cor¬
responding microswitch (es).
BB MOD 454
09-88 Restricted 4-515
AVIONS MARCEL DASSAULT /LJ^Mi /VlUx/AV^C I
BREGUET AVIATION^3&
^rs "£*£^
^*^ Restricted h«am,.a, 04
MANUAL «a
NOTE: Should one value be out of tolerance, correct operation and an acceptable clearance
and contact between the blade and microswitch case can be obtained by adjusting the
contact screw of the microswitch concerned.
However, should the difference between microswitch actuation and release angles be
higher than 3°, replace microswitch concerned.
D - Dielectric test
-Test the insulation resistance with 45 V DC power applied across all connector terminals
connected together and the ground.
The insulation resistance should be higher than 20 megohms with a relative humidity
equal to or lower than 85%.
5 - FINAL STEPS
-Bend both lockplates 8.
-Carefully clean the mating surfaces of case and covers 2 and 3 and smear such mating
surfaces with a slight coat of HYLOMAR compound.
- Fit and attach both covers by means of eight screws 24, each of these screws being fit¬
ted with a new washer 25.
-Check contactor for general condition and fit electrical connector with an appropriate
protective plug. .
-Update traveller documents.
BB MOD 454
09 - 88 Restricted 4- 51 6
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL04
8C
MICROSWITCH No. MICROSWITCH No.
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O
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LL.
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Q
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65°
BA
09-88 Restricted 4-517
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
-3
10 11 12 13 14 15
fl
a> e
-3" 10 11 12 13 14 15
o° X 0°
Ul
6° D-3°
m
8°
O
?Z
MICROSWITCH No. co O
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m O
38 C-3°
39
38°30
41C C +
UJ
-i
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< 46°30
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O o
H 50
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w 52
uj 54 : 54° A -3°
Q
a 56
UJ
o
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A
>
UI
61°
65°
NOTE: As concerns No. 2 microswitch control, these contactors are fitted, either with a 120° -cam
or with a 127°30-cam ; thus the adjustment of microswitch No. 2 may be different in the
increasing direction.
If microswitch No. 2 is to be replaced, first carry out the adjustment conformably to the
values given in the table corresponding to the 127°-30-cam. If such values cannot be ob¬
tained, perform the adjustment in accordance with the values in the table corresponding
to the 120° -cam.
The cam can also be identified by measuring the dimension between the ends of the angle
legS" 6,8 mm (0.265 in) 7,7 mm (0.300 in)
(Figure 26)
1 - SCOPE
2 - GENERAL
3- EQUIPMENT REQUIRED
A Special tools
-ToolkitF1-CVB
- Slat deflection templates
- Flap deflection templates
B Standard tools
- Ground telephone
4- PRELIMINARY STEPS
5 - FUNCTIONAL CHECK
BA MOD 454
01-77 Restricted 4 "519
AVIONS MARCEL DASSAULT
J
^S»
MIRAGE F
Restricted MANUAL 04
CHECKS
SLATS FLAPS
OPERATIONS REMARKS
Operating inboard flaps Operating
Lights Droop slats Slotted slats Lights
time (position) time
(a) Set «SLAT-FLAP» handle to «1/2» position Red on Unlocked and Unlocked and Flap level recoil corresponds
moving moving to full slat deflection.
(36°) to
Red on
{ (40°)
Green on (46°30'±30'>
BB MOD 454
07-79 4-521 4-5Î
Restricted
AVIONS MARCEL DASSAULT
BREGUET
jL|^rtî
AVIATION^CLp^^g*^
MIRAGE F
^C^^i'^=^. Restricted MANUAL 04
CHECKS
SLATS FLAPS
OPERATIONS *» ^~ a *
REMARKS
a r~* %* r%-
Red on
r (40°) to
1 (35°)
(b) Set «slat-flap» handle to «all in» position. Green out Moving Moving Green light goes out when flaps
Red on reach 17° position. This operation
allows microswitch 3 of flap
Red out Aligned Aligned 5 s max. microswitch unit to be checked.
Amber out
| (21°)
Red on
Red out
after flap
forward
travel of
at least As measured on center rod
5 mm fairing.
(0.19 in) Aligned (0°)
Record the flap retraction time :
- from «full flaps» to «all in» position, it should be < 10 s sconds.
- from «half flaps» to «all in» position, it should be < 7 se conds.
C High-lift devices in automatic control mode Out Aligned Aligned Out Aligned
BB MOD 454
04-83 Restricted 4-522 4-522
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
HECKS
OPERATIONS SLATS FLAPS REMARKS
operating Inboard flaps Operating
Lights Droop slats Slotted slats Lights
time (position) time
- Slowly build up pressure in system 1 Red on Moving Moving For a difference in deflection exceeding T
«S/F» ( MOD. 631 NOT INCORPORATED :
on difference exceeding 4°)
Check by means of templates.
- Increase pressure up to 210 bar (3045 psi).
FINAL STEPS
BB MOD 454
09-86 Restricted 4-523 4-521
AVIONS MARCEL DASSAULT /L^J>iirU.
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
1 - SCOPE
2- GENERAL
3- EQUIPMENT REQUIRED
4- PRELIMINARY STEPS
BB MOD 454
10-78 Restricted 4-524
AVIONS MARCEL DASSAULT /L^-^TU MIRAGE F
BREGUET AVIATION^c^--^""^
^£^*^^> Restricted MANUAL 04
BB MOD 454
09-86 Restricted 4-525
AVIONS MARCEL DASSAULT
BREGUET AVIATION^
HJ^trV^ MIRAGE F
Restricted MANUAL 04
6- FINAL STEPS
CAUTION
OPEN THE NOSE U/C UPLOCK BOX AND NOSE U/C DOOR FRONT LOCK (see 02-0).
BA MOD 454
1280 Restricted 4 525M
AVIONS MARCEL DASSAULT /LeP'irCL
BREGUET AVIATION^c^P^^^O»
MIRAGE F
Restricted MANUAL 04
1- SCOPE
2- GENERAL
TAKE THE SAFETY MEASURES APPROPRIATE TO THE CONTROL (See 01-0).
3- EQUIPMENT REQUIRED
4- PRELIMINARY STEPS
- Connect the electrical power supply
- Connect system No. 1 hydraulic power supply
-Connect a pressure generator to T1 T2 (pitot) and S1 + S2 and S4 (static) inlets (see 10-1)
- Remove the incidence probe cover
- Set «SLAT/FLAP» switch to «NORMAL»
- Combat flap lever not visible
- Slats/flap handle set to forward position
- Shock cone pushbutton to manual
- Apply hydraulic pressure
- Slats and flaps retracted
- Close the nose U/C latching box and nose U/C door front lock.
BB MOD 454
05-79 Restricted 4-526
AVIONS MARCEL DASSAULT
BREGUET
L^>ZZ^.
AVIATION^oF=^^C>
MIRAGE
.......»,
F
Restricted MANUAL 04
6- FINAL STEPS
CAUTION :
OPEN THE NOSE U/C UPLOCK BOX AND NOSE U/C DOOR FRONT LOCK (See 02-0).
BC MOD 454
09-86 Restricted 4-527
AVIONS MARCEL DASSAULT 1>^K1 iVl I KM W L l
BREGUET AVIATION stZsP* a. - . n/i
i\/i a mi i a i
Restricted MANUAL 04
1 - PURPOSE
To provide instructions for wing-by-wing positional adjustment of inboard and outboard flaps
and adjustment of fuselage control linkage.
2- GENERAL
- When adjusted, the flap control determines basic control linkage adjustment to insure
interchangeability of certain system equipment.
- Any work or corrective action on the system involves knowledge and observance of certain
special regulations.
- Correct application of tightening torques to linkage components (pins, rods). To avoid
hardening teflon-coated ball joints, castle nuts will not be fully torqued. After snugging,
use the first pin hole to LOOSEN. On self-locking nuts, check for adequate play after snugging.
Rods will be torqued on a tabletop.
- Use of pilot bushing to fit pins, in order to prevent damage to bores. On installation, pins used
to couple components shall be lightly coated with neutral petrolatum.
- Correct assembly of pins and rods, in required direction.
- During assembly of components, install safeties (pin, wire, washer), per instructions (see
Manual 01-0-02).
OBSERVE :
- Instructions for use of tooling and support equipment (see Manual 01-0-02).
BA MOD 454
02-85 Restricted 4-528
AVIONS MARCEL DASSAULT J
BREGUET AVIATION -^SEo MIRAGE F
Restricted MANUAL 04
SECTION B
_Axe renvoi $6 mm
236 in dia. bellcrank pin
62 mm (2.440 in)
Gabarit de réglage
'Calage du renvoi 7"
Rigging template
"Bellcrank 7 setting'
e = 5 mm
(th = 0.197 in)
Axe bielle 6 mm H7
<t>
BB MOD 454
ADJUSTMENT OF FLAP CONTROL SYSTEM 0 Points de brochage
Pinning points
09-86 Restricted 4-529 FIGURE 27 4-529
AVIONS MARCEL DASSAULT ÏLJ>ZZk. MIRAGE F
BREGUET AVIATION ^x^^^^"^
^£2^=-^^ Restricted MANUAL 04
3- EQUIPMENT REQUIRED
A Standard tools
- Set of extra-thin wrenches.
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb).
- Set of shims.
Special tools
- Flight control first line maintenance tool kit.
- Flap deflection templates.
B Ground support equipment
- 1 15-200 V/400 Hz electrical power supply.
- Hydraulic power supply.
C Spares
-6plugsF161-019
-2 plugs F1 17-10-48
4- CONSUMABLES
- Neutral petrolatum AIR 3565.
5- PRELIMINARY STEPS
- Remove linkage access doors 26.00, 28.00 and V0.61 .
Pin bellcranks 3 and 4 (no play) (use dia. 8.1 mm or 8.2 mm pins).
-
-Apply hydraulic pressure to system 1 and adjust both rods 11 so as to obtain a 0.1 mm
(0.004 in) clearance between slide valve bellcrank and its stop screw, which must not be out of adjust¬
ment.
NOTE : Check that there is no interference with flap drive lever 12.
- Install spring box 2 after loosening clevis side nut (A), without altering factory center-to-center
distance.
- Unpin bellcranks 3 and 4.
- Install a dummy electric actuator, or the adjustable rod (50 MS 067).
- Move flaps through full travel, and check that, for all positions, dissymetry is less than 1°.
BB MOD 454
09-86 Restricted 4-530
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
-Remove pin of rod 1 1 at flap hydraulic jack and record the flap extension angle obtained
with jack abutting. Perform same measurement on RH side.
- Reinstall pins of rods 1 1 .
-Adjust stop 9 so as to obtain 46°30' ± 30' flap deflection (LH and RH flaps). Complete
adjustment to bring the flap with the smaller deflection angle as close as possible to 46°, so as
to obtain the best possible clearance with respect to hydraulic jack (at least 30').
B - Spring box adjustment
-Remove adjustable rod 50 MS 067.
-Install electric actuator (see 04-4).
-Control flap retraction and measure spring box 2 extension travel. Use a cylindrical mea¬
suring rod mounted in place of pin, with no clearance.
-Control full flap extension (until bellcrank 7 abuts against screw 9) and measure rod
compression travel.
-If necessary, readjust the pin-to-pin distance to obtain:
-extension: 1.5 + 05 mm (0.059+ 0019 in) (flaps retracted)
- 0.7 - 0.027
-compression: £ 0.1 mm (0.004 in) (flaps extended).
-Adjust the length of the remaining spring box, acting on flat sections P after nut A is
loosened. DO NOT ACT ON NUT B. Rotate the rod.
Lockwasher
-Control full flap retraction and check that a 0.04 mm (0.002 in) shim cannot pass bet¬
ween slide valve bellcrank and its stop screw on each jack (synchronization check).
- Remove the rod and apply a torque of 1 .1 m.daN (97.36 in.lb) to the nut of clevis A.
-Bend the lockwasher tabs.
BB MOD 454
06-87 Restricted 4-531
AVIONS MARCEL DASSAULT
MIRAGE F
^U ^=^
i
-Record deviation "e" between dimension L actually obtained and theoretical dimension
L1 (without tolerance) 354.5 mm (13.957 in),
e = L1 - L (- 0.5 mm (0.019 in) £ e £ 0).
-Adjust inboard drive rod to obtain dimension
- 0 - 0
L2 = (314.5 mm - e) (12.382 in - e) ) between inner index holes,
-0.3 -0.012
taking up play in a rearward direction (see drawing, Application of pushing forces for taking
up play).
NOTE: The inboard drive rod is a micrometric rod and can be adjusted to length without dis¬
connecting the flap from the control linkage.
NOTE: Check that the web of the channel-section track does not contact the tabs of the in¬
board drive rod locknut retainers (position the safetying slots on wing lower surface
side).
BB MOD 454
09-86 Restricted 4-532
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
TABLE OF COMPENSATED ADJUSTMENT VALUES L1 - L2 - L3
204.5 (8.051) to 204.8 (8.063) 354.5 (13.957) 314.2 (12.370) to 314.5 (12.382)
204.3 (8.043) to 204.6 (8.055) 354.3 (13.948) 314 (12.362) to 314.3 (12.374)
204.2 (8.039) to 204.5 (8.051) 354.2 (13.944) 313.9 (12.358) to 314.2 (12.370)
204.1 (8.032) to 204.4 (8.047) 354.1 (13.940) 313.8 (12.354) to 314.1 (12.366)
. Three 8 mm (0.315 M
dia. holes
Direction of force
CHECKING TOLERANCES
-To take account of inaccuracy in measurement and prevent unnecessary readjustments, the
following values may be accepted in simple flap adjustment checks :
BB MOD 454
02-85 Restricted 4-533
AVIONS MARCEL DASSAULTj£^>-^rU l\r\\J L. I
BREGUET AV.AT.ON^g^g^ RestHcted MANUAL 04
- perform check with an actual actuator «in fully retracted position, length 400 mm ± 0.4
(15.75 in ± 0.015)», with play taken up (see drawing, Application of pushing forces for
taking up play).
NOTE : L1 , L2 and L3 are the theoretical dimensions without tolerance, given in the
«Table of compensated adjustment values».
- on center track :
. . 1 + 1.8 mm ,0.07. .
L=L1-1.3mm (0.05m)
- record deviation «e» between dimension L actually obtained and theoretical dimension
L1 (without tolerance)
e=L1 -L
« -1 .3 mm (0.05 in) < e< + 1 .8 mm (0.07 in).
- on inboard track :
- on outboard track :
CAUTION :
HYDRAULIC ACTUATION OF FLAPS IS PROHIBITED IF THE ROD HAS NOT
BEEN COMPLETELY ADJUSTED.
- Check that the rod is fitted with all fairing supports.
- Position the flap to 12° ± 30' by enoaoinq the roller in the track by 10 mm (0.393 in) relative
to the lower edge of the track shoulder lower flange (see figure, Detail D).
- Adjust the rod (micrometric adjustment) to obtain a clearance of 0.05 mm (0.002 in) between
the roller and the track lower flange, by exerting forces simulating the aerodynamic force on
the flap; these forces shall be directed backward on the rod, so that the slider abuts inside the
locking fitting, and upward on the flap trailing edge. To take account of the slight elongation
of the rod after check nut tightening, the 0.05 mm (0.002 in) shim must engage with slight
bind between the roller and the track lower flange.
- Fully retract then extend the flap to position the rod end right inside the flap clevis at each
travel end.
EVENLY DISTRIBUTE THE CLEARANCES : these should not be less than 0.2 mm (0.008 in).
- Check that the setting has not been altered. Readjust if required.
BB MOD 454
02-85 Restricted 4-534
AVIONS MARCEL DASSAULT
BREGUET AVIATION
/LJ^^TU
^^^^^
MIRAGE
.»»..,
F
nA
Restricted MANUAL 04
- Bring the flap to extended position, then pre-tighten the rod check nuts to a torque of
5 m.daN (36.878 Ib.ft) approx. Three wrenches are to be used for this operation; hold the
rod end (13 mm A/F), the rod body (24 mm A/F) and tighten the check nuts (24 mm A/F).
BB MOD 454
02-85 Restricted 4-535
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
- Check side plays at inboard and outboard tracks for the following three control jack config¬
urations :
- jack rod set to its extreme retracted position,
-jack rod extended by 18 mm (0.709 in). This position gives the minimum play throughout
complete travel, therefore indicating the most critical position. (For this check, remove the electrical
jack and instead, install adjustable rod 50MS067).
- jack rod in extended position.
- Measure play values, taking them up as indicated in figure (Application of pushing forces for
taking up plays) : This IMPORTANT operation is intended to simulate aerodynamical effect upon
flaps and to provide minimum side plays.
18 mm (0.709 in)
J1>0.5mm (0.019 in) X1> 0.5 mm (0.019 in)
(rod extension)
Extreme extended
position
J2> 0.5 mm (0.019 in) X2> 0.5 mm (0.019 in)
9- TESTS
Carry out the hydraulic travel check on «slow» then on «normal» ; apply instructions given on
sheet dealing with detailed adjustment check of the high-lift channel.
10 -FINAL STEPS
- Remove tools.
- Perform and check all safetying.
- Install doors, fairings.
- Stick underside plugs with Loctite.
BB MOD 454
02-85 Restricted 4-536
AVIONS MARCEL DASSAULT L-^ZTSK
BREGUET AVIATION^<3aF=^<C5.
MIRAGE F
^C****^^$> Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
2 -MATERIALS
3- GENERAL
4- PRELIMINARY STEPS
5- ADJUSTMENT OF RODS
NOTE : Keep the droop slats open during the following operations. For that purpose, uncouple the
connectors from microswitches 4C1-4C2.
- Disconnect rod 10
- Manually retract the slats (end fitting of universal joint M31 104)
- Disconnect rod 8
I- Rotate each jack end fitting by hand so as to move the screw longitudinally to pin the slat to
the clevis while maintaining a dimension of 104 ± 0.5 mm (4.094 ± 0.019 in). Check the slat for
warping.
- Check the jack clearances (see 04.4)
- Reconnect rod 8
- Adjust the templates to 0°
- Using the hydraulic test bench, retract the gearmotor in NORMAL mode
BB MOD 454
09-81 Restricted 4-537
AVIONS MARCEL DASSAULT ILJ^^-KL /V\II\MV^L l
BREGUET AVIATION ^^
^*s_ ^^>
^r-^> - ^ . ^
Restricted , haamiiai
MANUAL r\A
04
-Connect rod 10, making sure that the dimension of 104 ± 0.5 mm
(4.094 ± 0019 in) is maintained.
-Retract and extend the slats in manual mode and check that the dimension of 104 ±
0.5 mm (4.094 ± 0.019 in) is obtained. Readjust if required.
+ 0,5
- Retract the slats in emergency mode and check that the dimension of 1 02 mm
- 0.3
+ 0.01 9
(4.015 in) is obtained.
-0.011
NOTE: For this measurement, manually push the slat, taking up the plays of the linkage as¬
sembly.
7 - FINAL STEPS
BB MOD 454
09-88 Restricted 4-538
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
1 - SCOPE
To provide an adjustment procedure for high-lift device control microswitches in the case
where one of these microswitches is being changed or checked.
2 - GENERAL
Microswitch adjustment consists in obtaining electrical tripping for a given slat or flap
position and in ensuring a minimum excess travel of 0.5 mm (0.019 in) of the roller, beyond
electrical tripping point. This excess travel allows clearance "J" to be determined.
J
Clearance. J = 0.1 to 0.6mm
(0.004 to 0.023 in)
M
Checking of excess travel
When the microswitch roller is actuated by the cam movement, if clearance "J" becomes
higher than 0.6 mm (0.023 in) after electrical tripping (this particularly applies to microswitch
204C), it may be necessary to determine the maximum permissible value of "J".
Proceed as follows : Using a set of shims, determine minimum thickness "E" which, once
inserted within clearance "J", does not allow contact electrical tripping to be obtained any
longer when the roller is actuated by hand from its free position. Excess travel adjustment will
be considered correct if, for any controlled position of roller, clearance "J" remains comprised
between 0.1 and (E-0.5) mm (0.004 and (E-0.019) in).
In the case where clearance "J" cannot be measured with microswitch installed in aircraft
(this is the case of microswitch 183C), clearance "F" available between roller and cover when
clearance "J" is equal to zero should be known. Excess travel adjustment will be considered
correct if, for any controlled position, the clearance between cam and cover is comprised be¬
tween (F + 0.1) and (F + 0.6) mm (F + 0.004) and (F + 0.023) in).
A higher clearance will be permitted between cam and cover if thickness "E" (defined in
preceding paragraph) has been measured, i.e. (F + E - 0.5) mm ((F + E - 0.019) in) in¬
stead of (F + 0.6) mm (F + 0.023) in).
Cover.
BB MOD 454
09-86 Restricted 4-539
AVIONS MARCEL DASSAULT l
BREGUET AVIATION^
MIRAGE F
Restricted MANUAL..04
3- EQUIPMENT REQUIRED
A Special tools
C Spares
A Preliminary steps
- For adjustment of microswitches 204C, 2C1 , 8C and 108C, disconnect rods 5 (Fig. 27).
- For adjustment of microswitches 2C2 and 187C, disconnect rod 6 (Fig. 27).
- Remove doors V1 -62, V2-62, 26-00, 28-00 and V2-66.
- Remove wing fillets 26-10 or 26-02.
- Disconnect both flap supply pipes, forward of wing rear attachment.
- Connect hydraulic hand pump to pipes.
- Install deflection templates.
- Remove electric control actuator 181C.
- Fit adjustable rod 50MS067.
- Open spoiler flap.
BB MOD 454
O9"86 Restricted 4-540
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
0.4 to 0.6 mm
(0.01 5 to 0.023 in)
BB MOD 454
09-86 Restricted 4-541
AVIONS MARCEL DASSAULT fl^J>^Q
BREGUET AVIATION ^oF3^^"^
MIRAGE. .
F
Restricted MANUAL.04
D - Microswitch 8C (V2-62)
- Connect disconnecting box.
- Connect mobile female connector to mobile aircraft connector.
- Set flap 62 mm (2.44 in) before retracted position.
- Couple microswitch 8C to microswitch 2C1 through preadjustment rod set to 37 mm (1.457 in)
approx.
-Adjust rod to obtain cutoff across H and J.
-Tighten nuts and check that cutoff takes place in retracting direction for a flap position
comprised between 65 and 54 mm (2.559 and 2.125 in).
- Extend flaps beyond 35° and retract them slowly. Check that contact is made across A and B at
32° ±1°.
- Continue to retract flaps slowly and check that continuity is obtained across D and E at 1 8° ± 2°.
CAUTION :
LEVER-TO-MICROSWITCH PINNING HOLE SHOULD NEVER BE USED ON AIRCRAFT.
NOTE : Check that cutoff takes place across G and J at 12° approx. in extending direction.
BB MOD 454
09-86 Restricted 4~542
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
0.3 to 0.5 mm
R80 (0.012 to 0.019 in)
T-J
14 40' Flap
retraction
Fixed point
BB MOD 454
09-86 Restricted 4-543
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
Microswitch 191C
BB MOD 454
01-86 Restricted 4-544
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
H - Microswitch 203C
- Connect the cutoff box to connector P2 of unit 1 93C.
- Connect the multimeter as an ohmmeter to the cutoff box, across C and E.
- Connect the cutoff box in series with connector 83 A.
- Remove FF.FF jumper.
Preadjustment of microswitch
r. Lever 4 ± 0.2 mm
(0.157 ±0.007 in)
*==)= (§
1.5 mm
(0.049 in)
L Microswitch
5- FINAL STEPS
- Disconnect the cutoff boxes and reconnect the electrical connectors.
- Restore the system to initial conditions as per the setting specific to each microswitch.
- Disconnect the hydraulic power supply.
- Disconnect the electrical power supply.
- Remove the templates.
- Reinstall the inspection doors.
BB MOD 454
09-81 Restricted 4-545
AVIONS MARCEL DASSAULT j
BREGUET AVIATION^ _ _
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICE CHAIN
USING SLAT/FLAP TEST BOX
1 - SCOPE
To check for operation of the SLAT/FLAP SERVO UNIT and of SLATS SERVO UNIT and
peripheral devices which make up the high-lift device system.
2- GENERAL
3- EQUIPMENT REQUIRED
- Pressure generator.
4- PRELIMINARY STEPS
A Coupling
The slat/flap test box is coupled to the equipment item to be checked through flaps cord or slats
cord.
- or auto slat servo unit 193C and to aircraft systems through slat cord MEM 140 05-01 .
B Measurements
Measurements are selected through switch SW4 which delivers the signals to be measured to
voltmeter M1 (positions 1 to 12 on SW4) and to digital voltmeter DS27 (positions 2 to 5 on SW4).
BA MOD 454
-77 Restricted 4-546
AVIONS MARCEL DASSAULT
BREGUET
IL^^ZV^
AVIATION^op'e^^
MIRAGE F
s^C^*^^. Restricted MANUAL 04
The voltmeter displays, when set to :
- positions 1 to 3 : supply voltages,
- position 4 : a voltage proper to its related measurement circuits,
- positions 5 and 6 : «S/F ARMED» light supply voltages,
- positions 7 to 1 2 : A/C signals shown on the illustration.
The stop-watch has three digits for displaying the hundredths of second. It indicates :
- when set to positions 2 and 3 : time delays (electronic circuits inside combat slat/flap unit),
- when set to positions 4 and 5 : times (hydraulic circuits) required for :
- retraction of flaps from 27° to 0°
-retraction of slats from 15° to 0° sleeves E1 to E5 are used for some measurements at
operator's will :
E1 is connected to positive terminal of vol meter
E2 is connected to negative terminal of volmeter ; depending on SW4 setting, the terminal is set
to null point or to a fictitious zero (+ 10 V).
E3 is connected to the stop-watch starting input.
E4 is connected to the stop-watch stopping input
E5 is connected to the null point.
C Various controls
R1, R2 and R3 potentiometers simulate aircraft information when switch SW6 is set to
«SIMULATION».
R1 simulates :
- in flaps mode, the 1st limit conventional airspeed,
- in slats mode, the incidence.
R2 simulates :
- in flaps or slats mode, the 1st limit Mach number.
R3 simulates :
- in flaps mode, the 2nd limit conventional airspeed,
- in slats mode, the LH slats position pickoff. The RH slats pickoff is replaced by a resistor
fixed bridge.
The various switches are for the functions indicated on illustration. Some of them are used for
operation with or without aircraft systems ; if without A/C systems, they simulate open or closed
condition of A/C contacts.
D Indicating
Flaps or slats retraction-extension control commands (whether manual or automatic) and the
information from A/C contacts and failure warning system are displayed by indicator lights.
These lights can be tested by depressing button SW2.
BA MOD 454
O9"77 Restricted 4-547
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
6- OPERATION
A Installation
B Preliminary steps
- Manually open the nose U/C door (see 02-2). Manually close the hook of the nose U/C latching
box and the front lock of the nose U/C door.
- Connect the external power receptacle.
- Connect the hydraulic power supply to systems 1 and 2.
C Preliminary check
D Connection
CAUTION :
THE CORD (FLAPS OR SLATS) SHOULD BE KEPT AWAY FROM SLATS AND SHOCK
CONES.
E Starting
BA MOD 454
03-80 Restricted 4-548
AVIONS MARCEL DASSAULT/ -i^-"-^ iVXIlxMOL. I
BREGUET AV.AT.ON^^^ Resfricted MANUAL 04
7 - CHECKS
Sheet 1 (or 4) is for checking the manual operation of high-lift device chain.
Sheet 2 (or 5) allows for checking the automatic function of slat/flap servo unit (or auto slat
servo unit) in connection with simulation circuits.
In case of failure, this check removes any doubt that may arise between the unit tested and the
aircraft circuits.
Sheet 3 (or 6) is for checking the automatic function of combat flap servo unit ( or slat servo unit)
in connection with aircraft systems.
This check informs the operator about availability or lack of aircraft signals delivered to the
combat flap servo unit (or slat servo unit).
Sheets 3 and 6 : the operation of assemblies or sub-assemblies (march number repetition poten¬
tiometer, ADC potentiometer, aneroids, angle-of-attack probe) delivering A/C signals is checked.
IN NO CASE SHALL THIS CHECK BE USED AS A REFERENCE FOR SETTING THE
ASSEMBLIES OR SUB-ASSEMBLIES. To check these parameters, refer to sheets related to the checks
of flight envelope safety devices (see 04-4)
BB MOD 454
03-80 Restricted 4-549
AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted MANUAL 04
1 Preliminary steps
4 to 8 1 to 3
SW2 Released
9to2C
SW4 + 5.5V (1) 34% 38%
BB MOD 454
03-80 Restricted 4-550 4-5!
AVIONS MARCEL DASSAULT
BREGUET AVIATION. v^E^
J MIRAGE F
Restricted MANUAL 04
BB MOD 454
03-80 Restricted 4-551 4-E
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - SIMULATED PARAMETERS (FLAPS) Worksheet : 2 Page : 1/6
mm max
1 - Preliminary steps
}
One should obtain 000
R2 to min. stop
if not, reset the stop to zero
R3 to min. stop
2.1 - DAY/NIGHT 1
2.2- DAY/NIGHT 2
2.3 - Power supply to «combat flaps armed» light SW4 DIMMER 1 (5) 80% 100%
SW5 AUTO
SW4 DIMMER 2 (6) 80% 100%
SW5 Released (t)
SW4 MACH (7)
BB MOD 454
03-80 Restricted 4-552 4-5
AVIONS MARCEL DASSAULT)
BREGUET AVIATION, -<S&3
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - SIMULATED PARAMETERS Worksheet : 2 Page : 2/6
i m in max
3 - Combat flaps 4 to 8
14, 16
- Set the angle-of-attack probe to i > 10° as read on pilot
indicator SW6 SIMULATION
SW8 > 17° I
12 to 15
23 (brightness de¬
pending on NIGHT
lighting on single
seater only)
- Actuate R1 until automatic flap retraction A/C fitted with : -ADC 366 < R1 <374 23 flashes
- IAS CONT 164 <R1 < 176 4 to 8 12, 15
Record value j Rl = x1 13, 14, 16
12 to 15
Record value ! Rl =y1 x1 -y1 23
ADC 2 7
IAS CONT 1 5
R1 <130
i
- Actuate R2 until automatic flap retraction 330 < R2 < 356 23 flashes
4 to 8 12, 15
Record value j R2=x2 13, 14, 16
BB MOD 454
03-80 Restricted 4-553
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - SIMULATED PARAMETERS (FLAPS Worksheet : 2 Page : 3/6
i m in max
3.3 - Limits i
SW5 Released (t) j «S/F» light (failure warning panel) goes out 4 to 8 13
I |
14, 16 23,24
I
23
SW5 Released (t) «S/F» light (failure warning panel) goes out 14 24, 13
' 1 1
< 1 1
BB MOD 454
03-80 Restricted 4-554 4-554
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
«LIM» light (cockpit) remains illuminated until flap retraction to17 25,22
then goes out 25,22
comes on after time delay 25
SW5 Release (t) «S/F» light (failure warning panel) goes out 15,23, 24
«S/F» light (failure warning panel) come on When slat deflection < 19° 19
SW5 Release (t) «S/F» light (failure warning panel) goes out 13.24
I !
BB MOD 454
03-80 Restricted 4-555 4-55E
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
SW5 Released (t) cS/F» light (failure warning panel) goes out 13,24
4 - Time constants
^1 =400 23 flashes
4 to 8, 13
14, 16
31 < 130
SW5 AUTO 5 to 7
12 to 15 25
23
SW12 RESET DS27 0.00
BB MOD 454
03-80 Restricted 4-556 4-556
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE-SIMULATED PARAMETERS (FLAPS) Worksheet : 2 Page : 6/6
SW8 <17° 12 to 15
23
SW11 >0.85 i Automatic stop-watch starting 5,6,7
19,20,23
Automatic stop-watch stopping at the end of jtime-delay DS27 2.60 3.40 4,8,16 12, 14
24,25
SW5 AUTO 5 to 7
12 to 15
23
BB MOD 454
03 80 Restricted 4-557 4 55
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - AIRCRAFT PARAMETERS (FLAPS) Worksheet : 3 Page : 1/2
Combat slats/flaps 4 to 8
14, 16
- Connect the pressure generator to total inlets T2, T1 and static inlets S1 + S2 and S4 (see pi .0)
- Increase IAS (for Hp =0) until automatic flap retraction. A/C with -ADC 10% 14% 23 flashes 12, 15
- IAS CONT 34% 50%
- Reduce IAS until automatic slat extension -ADC 10% 16% 23
-IAS CONT 34% 54%
BB MOD 454
03-80 Restricted 4-558 4-5!
AVIONS MARCEL DASSAULT i MIRAGE F
BREGUET AVIATION ^-^° J^4
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - AIRCRAFT PARAMETERS (FLAPS) Worksheet : 3 Page : 2/2
2.3 - Limits
SW9 >19°
2.3.1 - Mach > 0.85 contact
BC MOD 454
02-85 Restricted 4-559 4-55!
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
R3 = 500
} One should be obtained
if not, reset the stop to zero
000
BB MOD 454
03-80 Restricted 4-560 4-56C
AVIONS MARCEL DASSAULT
BREGUET AVIATION .^^°
J MIRAGE F
Restricted MANUAL 04
3 - Operation
BB MOD 454
03-80 Restricted 4-561 4-561
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
1
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MOD! - SIMULATED PARAMETERS (?LATS) Worksheet : 5 Page : 1/5
ciAfi"muiMr>
SIMULATION LIGHTS /ns».
« - CHECKS v _
i
SW1 SLATS
SW3 SINGLE-STER (
> R1 <300
R2<300 1,5,8 13
j R3 = 500 22,24 21,23
SW10 <440kt
1,2,3 24
SW5 AUTO 5,8,13
21,22
Record value R1 = x1
,.,.. .
BC MOD 454
03-80 Restricted 4-562 4-56!
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - SIMULATED PARAMETERS (SLATS) Worksheet : 5 Page : 2/5
T LIGHTS (DS)
CHECKS SWITCHING SIMULATION MEASUREMENTS.
Item Position Level Item Position Reading ON OUT
mm max
2.2 - Mach threshold
Record value R2 = x2
2.3- IAS > 440 kt SW10 > 440 kt Automatic slat retraction 1,2 9, 10, 16
3,5,8 21
13,22
SW4 RIGHTSLAT
(11) - 42 % - 50 %
Set the slat/flap lever to aft position (all out) - 36 % ~ 44 % 5,9 to 1 1 1,2,3
13, 15 8,22
SW4 RIGHTSLAT + 36 % + 44 %
(11)
BC MOD 454
03-80 Restricted 4-563 4-56:
AVIONS MARCEL DASSAULT
BREGUET AVIATION -^nP3
J
J^
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE -SIMULATED PARAMETERS (SLATS) Worksheet : 5 Page : 3/5
mm max
2.4.1 - 15° Auto slats SW10 < 440 kt 15° automatic slat extension 9, 10, 16
3,5,8
13,21,22
SW4 RIGHTSLAT + 2% + 10%
(11)
2.4.3 - Comparator
SW5 AUTO 3, 8, 5, 9
10, 13, 16
21,22
«S/F» light (failure warning panel) goes out
BB MOD 454
03-80 Restricted 4 564
AVIONS MARCEL DASSAULT j
BREGUET AVIATION ^C0
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - SIMULATED PARAMETERS (SLATS) Worksheet : 5 Page : 4/5
SW5 AUTO 3, 5, 8, 9 24
10, 13, 16
«S/F» light (failure warning panel) goes out 21,22
2.5 - Limits. Before proceeding with switchings, read the various checking sequences
2.5.1 - Mach > 1.13 Keep SW7 M > 1.13 «LIM» light (cockpit) and 17, 18,25 come on
until slat retraction
After retraction 17, 18, 2E
SW7 Released 1,2,3,5 9, 10, 16
8, 13,21
22,24
SW5 AUTO 3, 5, 8, 9
10, 13, 16
21,22
2.5.2- IAS>470kt Keep SW7 IAS>470kt «LIM» light (cockpit) and 17, 18,25 come on
until slat retraction
After retraction 17, 18, 2E
1,2,3,5 9, 10, 16
SW7 Released 8, 13,21
22,24
BB MOD 454
12-81 Restricted 4 -565 4-56
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - SIMULATED PARAMETERS (S .ATS) Worksheet : 5 Page : 5/5
Automatic stop-watch stopping on zero slat ret action DS27 0.00 2.00
SW7 Released
SW5 AUTO 3, 5, 8, 9
10, 13, 16
21,22
L
BB MOD 454
02-85 Restricted 4-566
AVIONS MARCEL DASSAULT JL
BREGUET AVIATION ^^^
MIRAGE F
Restricted MANUAL 04
CHECK OF HIGHT-LIFT DEVICES IN AUTOMATIC MODE - AIRCRAFT PARAMETERS (SL [\TS) Worksheet : 6 Page : 1/2
mm max
1 - Preliminary steps
2 - Auto slats
- While manually acting upon the probe, increase angle of attack until automatic slat extensic 3,5,8 1,2
9, 10, 13
(Check of probe reliability, but not of setting) 8% 12% 16,21,22
Set the angle-of-attack probe to i > 10° as read on pilot indicator (automatic slat extensior 3,5,8 1,2
9, 10, 13
16,21,22
BB MOD 454
03 80 Restricted 4 567 4-56
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
CHECK OF HIGH-LIFT DEVICES IN AUTOMATIC MODE - AIRCRAFT PARAMETERS (SLATS) Worksheet : 6 Page: 2/2
- Connect the pressure generator to total inlets T2 + T1 and static inlets S1 + S2 and S4 (see 01.0)
- Increase altitude (see 01.0) up to about 40,000 ft. | |
- Keep altitude at 40,000 ft and increase IAS until automatic slat retraction 1,2,3 9, 10, 16
8,
6% 12% 21,22
_
BC MOD 454
12-81 Restricted 4 568 4-568
AVIONS MARCEL DASSAULT
BREGUET AVIATION,.
iL-^-^rU. MIRAGE F
Restricted MANUAL 04
8- FINAL STEPS
- Open the latching box and the door jack (see 02-0)
- Cut off the hydraulic pressure unit.
- Couple the electrical connectors.
- Disconnect :
- the pressure generator,
- the hydraulic power supply,
- the electrical power supply,
- the test box.
- shut the doors,
- fit the covers.
BA MOD 454
09-77 Restricted 4-569
AVIONS MARCEL
BREGUET
DASSAULT/LJ>-^rii
AVIATION^-^. ^^^
MIRAGE
..»*,.,..
F
Restricted MANUAL 04
1 - SCOPE
To test the reliability of slat-flap operation indicating microswitch No. 5 (associated with red light).
2- EQUIPMENT REQUIRED
A Special tools
3- PRELIMINARY STEPS
-Connect the power supplies :
- electrical,
- hydraulic, for system No. 1 .
- Remove access doors V0.31, RH and LH.
- Install the slat deflection templates.
PROCEDURE
5- FINAL STEPS
Disconnect the continuity testers.
-
Reconnect connectors 189C and 190C.
-
Retract and extend the slats and flaps several times (in manual mode) and check for correct
-
indications on configuration indicator.
- Disconnect the power supplies.
- Remove the slat deflection templates.
- Reinstall the access doors.
BA MOD 454
06-85 Restricted 4-573
AVIONS MARCEL DASSAULT
BREGUET AVIATION^5i
/LJ^TU
^ .
MIRAGE
...........
F
~ Restricted MANUAL 04
1 - SCOPE
Test of microswitches in boxes 2C1 and 2C2.
2- EQUIPMENT REQUIRED
A Special tools
3- PRELIMINARY STEPS
- Remove access doors 25.10 and 25.02.
- Disconnect connectors 125A and 126A and install cutoff boxes.
NOTE : Carry out this test in conjunction with DETAILED ADJUSTMENT CHECK OF HIGH-LIFT
CHANNEL (see 04-4).
4- PROCEDURE
NOTE : During the following operations, allow for operation of the microswitches which enable
momentary continuity ; refer to paragraph «Operation of high-lift devices in manual mode,
check of flaps», for indicating and position (see 04-4).
BA MOD 454
08-83 Restricted 4-574
AVIONS MARCEL DASSAULT
BREGUET AVIATION
ILJ^Z^X. MIRAGE F
Restricted MANUAL 04
5- FINAL STEPS
BA MOD 454
1280 Restricted 4-574M
AVIONS MARCEL DASSAULTf ^ -" -** /Y\ 1 1\ /"\ V»7 1. t
^<4_-
BREGUET AVIATION
^l jï^,
^c?^ .
Restricted . * « an*
MANUAL 04 m a
1 - PURPOSE
Test of correct operation of microswitches.
2 - EQUIPMENT REQUIRED
A - Special tools
-Cutoff box J BC 4-1 3-01.
-Multimeter
B - Ground support equipment
-Electrical power supply 1 1 5-200 V/400 Hz.
-Hydraulic power supply.
3 - PRELIMINARY STEPS
TAKE ALL SAFETY MEASURES APPLICABLE TO THE SYSTEM CONCERNED (see ma¬
nual 01-0-2).
- Remove the access doors:
-V0.31 LH and RH (droop slat jacks and gearmotors).
-Connect the power supplies:
-electrical,
-hydraulic to system No. 1 .
-Place the slats in extended configuration (slat/flap handle 6C in center position).
4 - PROCEDURE
(1 ) LH wing, slat jack microswitches 4C1 .
-Cut off electrical power supply.
-Disconnect connector 4C1 .
-Insert the cutoff box on connector 4C1 .
(a) Remove shunts D and E from the cutoff box
-Connect the multimeter (ohmmeter function -Cl) to free terminals D and E on jack unit
4C1 side and check for continuity across D and E on this multimeter.
-Fit a shunt across terminals D and E on aircraft side.
-Supply the aircraft with electrical power.
-Retract the droop slats, "retraction and locking of jack rod" (slat/flap handle 6C in for¬
ward position).
-When the jack rod locks, check for discontinuity across D and E on the multimeter.
-Cut off the electrical power supply.
-Disconnect the multimeter and the shunt across D and E on aircraft side, then reinstall
shunts D and E on the cutoff box.
(b) Remove shunts F and G
-Connect the multimeter (ohmmeter function) across F and G on jack unit 4C1 side.
-Supply the aircraft with electrical power.
-Extend the slats (handle 6C in center position).
-During slat extension, check for continuity across F and G, then reinstall shunts F and G.
(c) Remove shunts A and B
-Connect the multimeter (ohmmeter function -Cl) across A and B on jack unit 4C1 side.
-Retract the slats (handle 6C in forward position).
-During slat retraction, check for discontinuity across A and B, then reinstall shunts A
and B.
- Disconnect the cutoff box.
-Connect connector 4C1 .
(2) RH wing, slat jack microswitches 4C2
-Procedure identical to that previously described for slat jack 4C1 .
5 - FINAL STEPS
- Reinstall the access doors.
-Retract and extend the slats and flaps several times (in manual mode) and check for cor¬
rect indications on the configuration indicator.
NOTE: Carry out this test in conjunction with DETAILED ADJUSTMENT CHECK OF
HIGH-LIFT CHANNEL (see 04-4).
BA MOD 454
09-88 Restricted 4-575
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MANUAL «ji
04
1 - SCOPE
To give instructions for inspection and checking of the various linkage components and
hinges.
2 - GENERAL
-The various operations must be performed methodically, proceeding from the servo-con¬
trol or the jack to the control surface(s).
-If required, before removal, mark the position and assembly direction of the various com¬
ponents (rods, bellcranks, pins, recessed and flat washers).
-Pins must be removed with an appropriate tool, so as not to be damaged.
- Pins must be fitted by means of a thimble, to prevent bores from being damaged.
-lightly grease the component coupling pins,
-torque tighten as appropriate (see manual 01 -2-2),
-safety the pins with split pins (see manual 01 -0-3),
-lock the castellated nuts onto the hinges (see manual 01 -2-2).
3 - EQUIPMENT REQUIRED
A - Special tools
-Flight control 1st line tool kit.
-Droop slat trailing edge protector.
B - Standard tools
-Metrology tool kit 5001 LOM
-Set of extra-thin wrenches
-Torque wrench kit: 2 to 20 m.daN (15 to 150 ft.lb)
-Torque wrench accessory kit
C - Ground support equipment
-Hydraulic test bench with adapter set
-Electrical power supply, 115-200 V/400 Hz
-Vacuum cleaner
-Inspection light or ELAUL lamp
-Grease gun
-Lubricator "TECALEMIT" No 9.20.09.01
-Hydraulic clip bent to 90°
- Cockpit access ladder
-Wing access stepladder
D - Spares
-2 split pins 2331 0AA01 501 5LE
-1 split pin 23310AA030035LE
-1 lockwasher 23351 AC060LE
4 - MATERIALS
-Oil AIR 3512
-Grease AIR 4222 or 4210
-White spirit
- Dry, lint-free cloths
BA MOD 454
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MANUAL 04n*
5 - PRELIMINARY STEPS
-Comply with:
-safety measures required for protection of personnel (see manual 01 -0-2),
-instructions to be followed when working on systems (see manual 01 -0-2).
-Connect:
-electrical power supply
-system No. 1 hydraulic power supply
-Fully extend the flaps and slats.
-Switch off the power supplies.
-Remove or open the following fairings and access doors on the fuselage and each wing:
-Wings: V0.20 - V0.22 - V0.24 - V0.26 - V0.28 - V0.31 - V1.19 - V1.28 - V2.28 -
V3.28 - V1.03 - V1.05 - V1.15 - V1.17 - V2.03 - V2.05 - V2.15 - V2.17 - V2.09 -
V2.11 - V3.11 - V3.13 - V3.15 - V0.61 - V1.58 - V1 .63 - V2.61/1 - V2.65 - V2.67 -
V2.69 - V2.71 - V1 .60 - V1 .62 - V1 .64 - V2.60 - V2.62 - V2.64 - V2.66
- Fuselage : 26.00 - 28.00.
-Remove the following components or^equipment items:
-slotted slats (see manual 03-1-3),
-slotted slat universal-joint control rods (Aviac) (see manual 04-4-3),
-flap electric actuator (see manual 04-4-3),
-flap spring box (see manual 04-4-3),
-inboard and outboard flaps fitted with rods 29 and 16, and retaining rod 23 (see
manual 03-1-3),
-inboard and outboard spoilers fitted with their drive rods (see manual 03-1 -3).
NOTE: If the hydraulic flap jacks and spoiler servo-controls are to be removed, the present in¬
spection shall be carried out before their removal.
If removal has already been performed, the control linkages shall be immobilized by
tools replacing the equipment in question.
6 - PROCEDURE
This work consists in inspecting on aircraft all control linkage components (bellcranks, le¬
vers, idlers, rods, bonding braids, spherical bearings) in order to check them for proper condi¬
tion and operation, and to detect any possible defect or abnormality.
A - Detailed common procedure for inspection of spoiler, flap and droop slat control linkages
components.
PREAMBLE
On spoiler, flap and droop slat control linkages, the bellcrank or lever hinges consist of
Teflon-lined bearings, and the hinge knuckles level with the control rods are fitted with Te¬
flon-lined spherical bearings. Each of these bearings and spherical bearings features a self-lu¬
bricating lining which may be compressed or worn or damaged after a given time of operation.
The inspection described below (to be carried out on nonremoved linkage) is intended to
make sure, visually or by the touch, that every hinge has a correct play.
BA MOD 454
06-87 Restricted 4-581
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
-Hinges fitted with a self-lubricating lining shall only be wiped with. a clean, dry and lint¬
less cloth.
-Clean the slat and flap guide rails with white spirit, then dry.
-Compressed-air blowing is PROHIBITED. Dust and filings shall be removed with a vac¬
uum cleaner.
NOTE: Never clean titanium or titanium alloy parts with chlorinated products.
CAUTION:
DO NOT APPLY OIL OR GREASE TO SPHERICAL BEARINGS AND BEARINGS WITH
TEFLON SELF-LUBRICATING LININGS. ALL ELECTRICAL SYSTEMS MUST BE DEEN¬
ERGIZED.
-Disconnect connectors shall be protected with their caps and covered with polyethylene
bags.
Special attention shall be paid to non-disconnected connectors during cleaning.
-Blank the disconnected lines.
-Lock the control linkage with the servo-control (or with a tool if required).
PR compound
Radial play
Check
From a practical point of view, the play must be perceptible to the touch, with no need to
measure it. However, if a doubt subsists, the play may be measured using a dial indicator fitted
at the hinge.
-Check their general condition: no scratches, no friction, wear or corrosion traces.
-Check the braids for proper condidion: correctly tightened and safetied and free of tears,
and that they are not liable to be damaged by an equipment item or sharp edge. For the braids
fitted to linkages or moving components, check that the component is not hindered by the
braid (s) over its full travel and that the relative motion of the braid does not subject it to ten¬
sion or torsion.
If the braids must be replaced, see manual 16-0-336.
BA MOD 454
06-87 Restricted 4-583
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All the components listed below shall be inspected as instructed in paragraph 6 (A).
FRONT BELLCRANK 1
TORSION BELLCRANK 2
Actuate the LH and RH bellcranks using each of the LH and RH rods 5 and 6 previously
uncoupled; the bellcranks must rotate smoothly with no binding.
Check for axial and radial plays.
-Rotate LH and RH rods 5, 6, 7 and 8 to make sure that they swivel correctly.
-Couple LH and RH rods 5 and 6 to torsion bellcrank (2) :
-insert hinge pin (head outwards),
-fit the washer, screw on and tighten the nut, safety.
BA MOD 454
06-87 Restricted 4-584
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
4 - Renvoi gauche
LH bellcrank
Butée de réglage
fin de course
End-of-travel
adjustment stop
^S&°
MIRAGE F
Restricted MANUAL 04
C - Inspection of flap and spoiler control linkage components in wings (see figure 20)
IMPORTANT NOTE
SHOULD A DEFECT OR ABNORMALITY BE FOUND ON A COMPONENT DURING
THE INSPECTION, REMOVE/INSTALL AND INSPECT THE COMPONENT INVOLVED.
All the components listed below shall be inspected as instructed in paragraph 6 (A).
-If the flap jack is installed, proceed to uncoupling as described below (see figure 21 ):
-connect a hand pump to the flap jack supply lines (wing root side),
-remove the split pin through door V1 .60,
-remove nut 1 from hinge pin retaining plug 2,
-retract the jack rod,
-remove the left-hand thread plug 2 from the pin (door V0.61 ),
-disconnect the bonding braid,
-extend the jack rod,
-using extractor MS 1392, remove pin 3 (door V1.60),
-recover antiswivel flange 4,
-retract the jack rod.
BA MOD 454
06-87 Restricted 4-587
AVIONS MARCEL DASSAULT JLJ^-ft. /V\||\/-\V^L_ T
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-actuate the control linkage manually and slowly in either direction to make sure that it
operates smoothly with no binding,
-clean and lightly lubricate the pin prior to installation,
-couple the flap jack to the flap drive bellcrank (proceed in reverse order of removal),
then insert split pin.
IMPORTANT NOTE.
SHOULD A DEFECT OR ABNORMALITY BE FOUND ON A COMPONENT DURING
THE INSPECTION, REMOVE/INSTALL AND INSPECT THE COMPONENT INVOLVED.
-Unscrew the nuts (22 A/F socket wrench), extract the hinge pins and recover the Teflon
washers.
(b) Inspect drive bellcranks 1 and 2, as well as the various components (proceed as in¬
structed in paragraph 6 (A)).
-Uncouple :
-drive rod 1 on jack side (17 A/F wrench) ; extract the hinge pin and recover the
Teflon washer.
BA MOD 454
06-87 Restricted 4-588
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-drive control rod 2 on bellcrank side (17 A/F socket) ; extract the hinge pin (using
extractor screw MS1393) and recover the Teflon washer.
Actuate each bellcrank 1 and 2 manually and slowly in either direction to make sure that
it travels smoothly with no binding.
- Couple :
-rod 1 to jack ; position the hinge pin, insert the Teflon washer and screw on the
nut,
-rod 2 to the bellcrank ; position the hinge pin, insert the Teflon washer and screw
on the nut,
-drive rods 3 and 4 to the slat fittings.
- Position the rods in their respective fittings by raising the slats.
-Grease the hinge pins, then insert them (head on side opposite to wing root), with Te¬
flon washers fitted in between (pin head side). Take care that the pin head is properly seated
in its "head stop" housing in the drive fitting.
-Screw on and tighten the nut to a torque of 2.8 * q"28 m.daN (20.65 * g065 ft.lb)
-Remove the protector from the droop slat trailing edge.
-Check:
-general condition and for security of attachment, corrosion, etc.
-bearing for free rotation and self-aligning motion.
NOTE 1 : Never set the bearing to an excessive swiveling angle, as the seals might be dam¬
aged or the balls lost.
NOTE 2 : Normally, the splined shaft is made integral with the bearing inner ring by fitting and
bonding. However, a rotation of the shaft about the ring is tolerated and does not
impose bearing replacement.
-Inspect the slotted slat control linkage rods for general condition : corrosion - paint -
friction - condition of attachment pins and spring clamps.
-Check that the universal -joint hinge is free from longitudinal play, and check the splines
for condition.
-Check the cross for shear.
-Renew the grease if required.
BA MOD 454
06-87 Restricted 4-589
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Check :
-the rails, runners and rollers for condition and security of attachment (flaps and slotted
slats).
-the rollers for proper rotation without binding or play (replace the rollers if necessary),
-the flap drip strip for condition and security of attachment,
-for cracks at the roller indentations outside the rails.
G - Servicing of slat/flap hinges (see figure 25)
(a) Grease the following:
-slotted slat screwjacks,
-slotted slat rollers provided with lubricators.
CAUTION:
THE GREASE MUST COME OUT BETWEEN THE PIN AND THE OUTER RING.
NOTE: Spare screwjacks are provided with storage protection but are not greased. Complete
greasing is therefore necessary before installation.
CAUTION:
IT IS IMPERATIVE TO REMOVE THE BENT LUBRICATOR FITTED TO THE INBOARD
FLAP RETAINING ROD PIN HEAD FOR LUBRICATION PURPOSES PRIOR TO OPER¬
ATING ANY HIGH-LIFT DEVICE. FILL LUBRICATING HOLE WITH GREASE.
BA MOD 454
06-87 Restricted 4-590
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MANUAL n/i
04
CAUTION:
DO NOT APPLY OIL OR GREASE ON HINGES (TEFLON-COATED SPHERICAL BEAR¬
INGS).
7 - FINAL STEPS
BA MOD 454
06-87 Restricted 4-591
AVIONS MARCEL DASSAULT
BREGUET AVIATION^
t^^ZZ^X MIRAGE F
Restricted MANUAL 04
(Figure 19)
1 - SCOPE
2- EQUIPMENT REQUIRED
A - Special tools
- Crimping tool test kit.
3 - MATERIALS
- Varnish 9036 bis
- Compound «HYLOMAR» SQ32.
4 - REPLACEMENT OF A MICROSWITCH
A Removal of a microswitch
BA MOD 454
01-77 Restricted 4-801
AVIONS MARCEL DASSAULT i
BREGUET AVIATION, _ _
MIRAGE F
Restricted AVUMUAL 04
B - Microswitch installation
- Slide a new rubber sleeve on the end of removed microswitch wires and solder the latter to
corresponding terminals on new microswitch.
- Coat solders with varnish and cover them with rubber sleeves.
- Insert three microswitches in box while making sure that electric wiring is positioned properly.
- Position and center both washers 5. Install both screws 6 fitted with new lockplate 8. Install both
spacers 7 and second lockplate 8 and then screw and torque both nuts 9 to 5 ± 1 cm.daN
(4.42 ± 0.88 in.lb).
C - Microswitch adjustment
Refer to sheet dealing with high-lift device microswitch unit check and adjustment.
-With microswitches removed from microswitch unit box, remove rubber sleeves and unsolder
wires from microswitch terminals.
- Remove electric wiring and scrap it as well as connector.
- Cut eight or nine (depending on type of microswitch unit) 300 mm (12 in) (approx.) long wire
sections out of 0.6 mm2 cross-section electric wire.
- Fit one end of each with a rubber sleeve, strip that end, mark the other and solder stripped ends
to corresponding microswitch terminals.
- Coat solders with varnish and cover them with rubber sleeves.
- Cut a thermofit sheath section having a sufficient length to comply with dimension given on
diagram.
. - Install and attach the three microswitches in microswitch unit box.
- Shape wires on microswitches and run them through wire outlet hole and then through thermofit
sheath.
- Position sheath on wire outlet hole side and shrink it, using a hot air generator (60 to 70 mm
(2.362 to 2.755 in) from that end).
- Cover shrunk end whith a 10 mm (0.393 in) (approx.) long sleeve, cut out of a thermofit sheath
having the same diameter as that used to protect wiring.
-Shrink sleeve and secure sheath to microswitch unit box through half-clamp 21 attached by
means of both screws 22, each of these screws being fitted with a new washer 23.
- Position two or three 10 mm (0.4 in) (approx.) long thermofit sheath sleeves over shrunk section
of sheath, which sleeves are to be used upon final assembly of connector.
- Cut wires to length on connector slide.
- Remove identification sleeps, strip wire ends and crimp them to connector terminals. Then,
assemble connector, complying with pin identification when installing the latter.
- Before installing the two half-clamps of connector cable clamp, fully shrink thermofit sheath and
then shrink one or two sleeves on sheath end (sleeves previously slid over sheath), so as to provide for
correct clamping of wiring end in half-clamps.
- Cut and remove excess sleeve(s).
BB MOD 454
05~77 Restricted 4"802
AVIONS MARCEL DASSAULT
BREGUET
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AVIATION^^F^^^o
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C Inspection
Subject the item to a bench test in order to check for wiring quality, then perform the final
operations on microswitch as indicated in paragraphs 4.C and 5 of the worksheet dealing with check
and adjustment of high lift device contactors.
BA MOD 454
01-77 Restricted 4-803
AVIONS MARCEL DASSAULT jL^^ZT^ MIRAGE F
BREGUET AVI ATlON^fiF0^^ . ...........
Restricted MANUAL 04
SECTION 5
TABLE OF CONTENTS
Page
5-0 GENERAL
- Incorporated documentation
- Airbrake jacks MESSIE R-HISPANO C2229M0-1 ; C22292-10-1 5-109
- MOD 513 NOT INCORPORATED : C22291-10 ; C22292-10
- Connection block MESSIER-HISPANO A77128-1 5-113
5-2 FAILURES
AA
12-80 Restricted 5-1
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LIST OF ILLUSTRATIONS
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Aircraft aerodynamic braking is effected by means of two airbrakes opening simultaneously under
thefu selage. They are operated through an electro-hydraulic installation.
Airbrakes are held in extended configuration thanks to hydraulic pressure admitted in jacks. A
warning light is provided in cockpit to monitor airbrake controls.
Each airbrake is locked mechanically in retracted configuration thanks to a unit provided with
hydraulic unlocking unlocking (unlocking unit).
AA
07-72 Restricted 5-001
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
TABLE OF COMPONENTS
Location Doc.
Item Name - Characteristics and Functions
Access Door No. S 1
AB
10-76 Restricted 5-101
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted
MANUAL 04
Doc.
Item Name - Characteristics and Functions
Location
Access Door No. S I
7 RESTRICTOR On connection X
block
- Metering hole diameter : 2,5 mm (0.098 in)
- Intended to provide fluid throttling during airbrake
retraction
AB
06-78 Restricted 5-102
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
Location Doc.
Item Name - Characteristics and Functions
Access Door No. S 1
See 08-2
AC
10-76 Restricted 5-103
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION ^«^
Restricted MANUAL 04
$*«uw$
Vue suivant A
V7ew in direction of arrow A
HYDRAULIC SYSTEM
(Figure 2)
The hydraulic power required for operating airbrakes is supplied from ancillary sub-system of
system 1 (See 07). System 1 permanently supplies electrically-operated selector valve 15C which
depending on which one of its two solenoids is energized, provides the necessary interconnections either
to supply hydraulic pressure to jacks 1 and 2 or to connect such jacks to reservoir return system,
depending on whether airbrakes are to be extended or retracted :
When control switch is set to neutral (airbrakes retracted and locked), electrically-operated
selector valve 1 5C causes hydraulic supply to jacks to be shut off and both chambers of each jack to be
connected to reservoir return system. '
Jack cylinders are hinged to aircraft structure whereas jack rods are directly connected to
airbrakes.
AA
07-72 Restricted 5-105
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted AAANUAL 04
ELECTRICAL CIRCUIT
(Figure 2)
1 - CONTROL CIRCUIT
Protected through fuse breaker 10C, this circuit is used to energize electrically -operated selector
valve 15C as required.
Control is achieved through toggle switch 11C mounted on throttle lever and connected to relay
12C. Airbrake extension is controlled as long as toggle switch is acted upon by the pilot. Toggle switch
can be locked in «FULLY OUT» position.
«Extension» solenoid 1 is energized through relay 12C when the latter is energized.
Under fuselage bomb jettisoning is prevented by a second stage of relay 12C as soon as airbrake
extension is controlled (relay energized). Prevention lasts until complete airbrake retraction through
microswitches of locking units 13C and 14C «not locked» and relay «de-enefgized» (see 15-3).
Safety on ground is achieved through safety switch 17C which cuts off control circuit power
supply.
2 - WARNING CIRCUIT
Warning is achieved through warning light 16C supplied from lighting control unit 29L, the latter
being protected by fuse breaker 18W. Return to ground is achieved through microswitches of unlocking
units 13C and 14C, airbrakes unlocked.
A test circuit is intended for testing operation of warning light 16C through grounding whatever
the configuration of airbrakes.
AD
03 -77 Restricted 5-106
AVIONS MARCEL DASSAULT ]LJ>^zrX
BREGUET AVIATION__ ^ _
MIRAGE F
Restricted MANUAL 04
OPERATION OF AIRBRAKES
(Figure 2)
1- AIRBRAKE EXTENSION
The pressure exerted by the pilot on control switch 11C causes energization of relay 12C which
closes the energization circuit to solenoid 1 of electrically-operated selector valve 15C.
2- AIRBRAKE RETRACTION
With the airbrakes in extended configuration, retraction is controlled by either simply releasing
control switch 11C or by unlocking and then releasing it. Control switch 1 IC automatically cuts off
power supply to relay 12C which, in turn, opens the energization circuit to solenoid 1 and closes the
energization circuit to solenoid 2 through the microswitches associated with units 13C and 14C,
airbrakes unlocked.
The energization of solenoid 2 allows hydraulic pressure to be applied to jacks 1 and 2 to control
rod retraction.
When fully retracted, airbrakes are locked by means of units 13C and 14C, the microswitches
associated with such units are operated and cause the energization of solenoid 2 and warning light 16C
to be cut off.
Warning light then goes out, indicating that airbrakes are locked in retracted configuration.
AA
10-76 Restricted 5-107
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
INCORPORATED DOCUMENTATION
AIRBRAKE JACKS
(Figure 3)
1 - GENERAL
Airbrake jacks are intended to actuate airbrakes in both directions (extension and retraction).
They are double-acting jacks not provided with mechanical locking. L/H and R/H jacks are
arranged in a symmetrical manner. Therefore, the only jack described and illustrated in the present
sheet is the L/H jack.ltre
An internal device is intended for fluid throttling so as to reduce rod retraction speed at the end of
airbrake retraction (travel limit, dash-pot system).
2- DESCRIPTION
The travel limit dash-pot system is made up of tube 7, valve 8, restrictor 9 and screw 1 1 .
Supply ports A and B, respectively provided with connector 12 or 13, are also fitted with filter 17.
Additional protection against water seepage is provided through application of sealant, especially
at nut 14.
Lever 15 is intended for driving in rotation the swivel part of connectors provided to connect the
pipes attached to structure to those attached to jacks.
3- OPERATION (Figure 4)
A Rod extension
Hydraulic pressure enters port B, passes through dash-pot tube 7, opens valve 8 and acts upon
section S1 of rod 4 assembly.
The jack ro d extends, therefore causing airbrakes to be extended. The fluid contained in chamber
«b» is expelled through port A.
Maximum travel is obtained when stop 6 comes into contact with bottom 3.
AA
10-73 Restricted 5-109
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
Détail C
Modification 513
non appliquée
Modification 513
not incorporated
Vue suivant F
View in direction of arrow F
B Rod retraction
Hydraulic pressure enters port A and acts upon section S2 of rod 4 assembly causing the latter to
move back.
At beginning of rod retraction, the fluid is expelled from chamber «a» through center port of
stop 10 and through port B.
At the end of rod retraction, dash-pot tube 7 enters the port provided in stop 10. The fluid
expelled from chamber «a» has to flow through restrictor 9, valve 8 being held against its seat by
expelled fluid pressure. The disp lacement speed of rod is then fairly reduced.
The rod continues to retract until corresponding airbrake is mechanically locked by unit 13C.
AA
10-73 Restricted 5-111
AVIONS MARCEL DASSAULT
BREGUET
\
AVIATION, ^-S&=
MIRAGE F
Restricted MANUAL 04
u#g
FIGURE 4 - SCHEMA DU VERIN
AB JACK DIAGRAM
10-76 Restricted 5-112
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 04
INCORPORATED DOCUMENTATION
CONNECTION BLOCK
(Figure 2)
I Ports A and D are connected to electrically-operated selector valve 15C (pressure distributing
ports).
Ports B - E and C - F are connected to jacks 1 and 2 through swivel connectors 3 and 4.
AA
01-79 Restricted 5-113
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL M
WARNING
TAKE APPLICABLE SAFETY MEASURES (SEE 02-0).
Aircraft electrical systems supplied at noijmal voltage value. Safety switch 1 7C set to
«FLIGHT». Actuate control switch 11C. If
Airbrakes extend. Warning light 16C With airbrakes retracted and locked,
Airbrakes do not extend Airbrakes do not retract
does not come on. warning light 16C remains on.
- Lock control switch 1 1C to «out» position. - Leave control switch 1 1C to «in» position. -Check contact tripping of unlocking unit mic
- Disconnect solenoid I movable connector from - Disconnect solenoid II movable connector from switches by manually actuating the lever.
Test warning light. If :
electrically-operated selector valve 15C and check electrically-operated selector valve 15C and check
movable connector output voltage at terminal E. If : movable connector output voltage at terminal C. If :
1
- Continuity
- Replace defective issatisfactory - Open cir¬
component in solenoid 1,
failure is of
1
cuit in so¬
- Voltage present :
- Voltage present :
- No voltage : - Check contact tripping of un- - No voltage :
locking unit microswitches by - Check for continuity
- Check relay 12C and across terminals E and F of - Check for line continuity
manually actuating the lever.
control switch 11C for - Check for continuity :
microswitches in «out» posi¬ between warning light and
operation. - in «out» position
tion. microswitch movable conne¬
- between terminals E and F
- Check for continuity ctor, especially in circuit
- Check line for conti¬ across terminal F of fixed
- between terminals B and C common section.
nuity. connector and ground.
- in «in» position
- between terminals E and D
- between terminals B and A
1- EQUIPMENT REQUIRED
A Special tools
- Tool kit F1-MO-A or canopy opening multiple tool
B Standard tools
- Set of extra- thin open-end wrenches
- Torque wrench kit : 2 to 20 m.daN (15 to 150 ftlb)
C Ground support equipment
- Hydraulic power supply
- Electrical power supply
D Spares
- Seal for elbow coupling
2- MATERIALS
- White spirit
-Petrolatum Air 3565
- Sealant PR 1321 A2
3- PRELIMINARY STEPS
- Set safety switch to «GROUND» position.
- Manually open airbrakes (tool M31025) (see 02-0).
WARNING :
TÂKl THE APPLICABLE SAFETY MEASURES (see 01-0).
4- REMOVAL
NOTE : Following operations apply to both LH and RH jacks.
A Functional connections
(1) Disconnect both rigid pipes attached to structure and swivel coupling.
(2) Remove rigid pipe attached to swivel coupling and unlocking unit.
(3) Remove both rigid pipes attached to swivel coupling and jack ; for jack «rod retraction» pipe,
remove elbow coupling from jack body.
B Mechanical connections
- Drive out pin, taking care not to damage lubrication fitting on pin head.
AB
06-87 Restricted 5~301
AVIONS MARCEL DASSAULT
BREGUET
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AVIATION^5P=<«<^>
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^2-2=^-^^ Restricted MANUAL 04
5- INSTALLATION
A Preliminary steps
B Mechanical connections
C Functional connections
Connect all pipes, after making sure that nipples and seats are perfectly clean. Replace elbow
coupling seal. Make sure that filter is positioned in coupling recess bottom.
6- FINAL STEPS
A Adjust the airbrakes (see 04-5).
E During the tests, make sure there are no leaks at the various couplings involved.
AB
03-85 Restricted 5-302
AVIONS MARCEL DASSAULT /LJ>-^rU
BREGUET AVIATION ^£
MIRAGE F
Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
B Standard tools
C Spares
2- MATERIALS
-White spirit
-Grease AIR 4217
3- PRELIMINARY STEPS
, CAUTION DANGER :
| TAKE ALL SAFETY MEASURES (see 01-0).
REMOVAL
A Functional connections
(1) Disconnect electrical cabling connector from unit and stow electrical cable fitted with its grom-
met in link recovery box.
(2) Disconnect rigid pipe from unlocking unit and blank off uncovered ports.
Ok Hi
AA
09-79 Restricted 5-304
AVIONS MARCEL DASSAULT
BREGUET
ti^^z^X
AVIATION^fiT _ _
MIRAGE F
Restricted MANUAL 04
B Mechanical connections
- Remove locking pin and nut and recover washer (10 mm A/F wrench).
- Drive pin out (note its position) and recover locking roller.
C Remove unlocking unit from link recovery box and fit it back with its hydraulic supply connector
and locking roller.
5- INSTALLATION
A Preliminary steps
B Mechanical connections
Position unlocking unit in link recovery box and fit it into structural fitting.
-
Position fairleads on either side of structural fitting and install both attaching bolts and washers.
-
- Wedge the box following the marks taken before dis-assembling the fairleads. Tighten the nuts
on the attachment bolts (10 and 13 mm A/F wrenches).
(a) Reinstall locking roller, engage the pin taking care of its position and lock roller pin nut with a
new locking pin (10 mm A/F wrench).
(b) Reinstall hydraulic supply connector and plug, each of these parts being with new packing
(15 mm A/F wrench).
C Functional connections
(1) Install unlocking unit electrical cable in airbrake structural box and connect its electrical
connector, install cable grommet.
AA
03-85 Restricted 5-305
AVIONS MARCEL DASSAULT jL=J>-^r\L
BREGUET AVIATION ^oF3, _
MIRAGE
.... .. .
F
Restricted MANUAL 04
6- FINAL STEPS
C - Perform airbrake functional test (see 04-5). During testing, check all connections having been
subjected to any action, for leakage.
AA
09-79 Restricted 5-306
AVIONS MARCEL DASSAULT /L^^irU
BREGUET AVIATION .<33~=^-<^>
MIRAGE F
^Cè^^Z^ Restricted MANUAL 04
1 - EQUIPMENT REQUIRED
A Special tools
- Tool kit F 1 -MO-A or canopy opening multiple tool.
B Standard tools
-Set of extra-thin fork wrenches
-Torque wrench kit : 2 to 20 m.daN (15 to 150 ft.lb)
D Spares
- Seal for jack elbow coupling
2- MATERIALS
-White spirit
-Petrolatum AIR 3565.
3- PRELIMINARY STEPS
-Set safety switch to «GROUND» position.
- Manually open airbrakes (M 31025) (See 02-0).
WARNING DANGER :
TAKE THE APPLICABLE SAFETY MEASURES (See 02-0).
4- REMOVAL
A Functional connections
(2) Remove rigid pipe attached to swivelling coupling and unlocking unit.
(3) Remove both rigid pipes attached to swivelling coupling and jack. (For «rod retraction» pipe,
remove elbow coupling from jack body).
B Mechanical connection
Unlock (lockwire) and unscrew hinge pin-to-swivelling coupling attaching nut. Separate these two
parts (38 mm A/F wrench).
AB
10-76 Restricted 5-307
AVIONS MARCEL DASSAULT
BREGUET
IL^^ZX^
AVIATION^sSF0-^^
MIRAGE F
^C**^^^ Restricted MANUAL 04
5- INSTALLATION
A Mechanical connection
Couple hinge pin to swivel couplinq. Screw, tighten and lockwire attaching nut (38 mm A/F
wrench - Tightening torque : 4.5 ± 0.5 m.daN (33.2 ± 3.6 ft.lb)).
B Functional connections
Connect all pipes, after making sure that nipples and seats are perfectly clean. Replace elbow
-
coupling seal. Make sure that filter is positioned in coupling recess bottom.
6- FINAL STEPS
C During the tests, make sure there are no leaks at the various couplings involved.
AB
03-85 Restricted 5-308
AVIONS MARCEL DASSAULT
BREGUET AVIATION,
jL^^TaI MIRAGE F
Restricted MANUAL 04
(Figure 5)
1- EQUIPMENT REQUIRED
A Special tools
- Tool kit F1-AH-D
B Standard tools
- Set of extra-thin wrenches.
- Torque wrench kit : 2 to 20 m.daN (15 to 150 ft.lb).
D- Spares
-Seals
- 1 lockplate (adjustable end-fitting nut)
- 1 lockring 7000-0130 A 100 T
- 1 lockring 7000-01 1 0 A 1 00 T
- 1 locking pin 23310 AA 020020 L
- 2 filters (supply ports)
- 1 restrictor (dash-pot system).
- 1 set screw (stop)
2- MATERIALS
3- PRELIMINARY STEPS
C Remove sealant from areas marked M, using a spatula and taking care not to damage the surface
protection.
D Remove storage plugs.
NOTE : In the case where several jacks are to be overhauled, disassemble each jack one after another
so asto prevent mingling of parts.
AB
03-85 Restricted 5-401
AVIONS MARCEL DASSAULT £^>'i-HQ
BREGUET AVIATION^jSF^ --K^O
MIRAGE F
^^^^> Restricted MANUAL 04
CAUTION :
DURING FOLLOWING OPERATIONS, BE CAREFUL TO HANDLE AND PROTECT
FOLLOWING PARTS AS SUCH PARTS ARE PROVIDED WITH RILSAN-COATED AREAS
VERY SENSITIVE TO IMPACTS AND SCRATCHES :
- PISTON 5 (outer diameter)
- PACKING RETAINER 3 (inner diameter).
4- DISASSEMBLY
(3) Remove filter 1 7 from each connector housing (a magnet can be used to facilitate the operation).
B Remove adjustable end-fitting 18, proceeding as follows :
(3) Hold end-fitting in a vice fitted with soft jaws and unscrew nut 19 (wrench A21978) until
lockplate 20 and key 21 can be removed.
(1) Hold jack in a vice (dummy jaws C471 82) unscrew nut 14 (wrench A21978 - adaptor C46473)
and slide it away on cylinder 1 . . _ ,._ K
- Recover two-part ring 23 and key 24. 7 ~. '. 77 -<-
(2) Remove bottom 2 and extract support 10 from the (atter (extractor D46416).
(2) Carefully pull sliding rod assembly fully out so as to remove it from cylinder 1 .
- Remove packing retainer 3 from sliding rod.
(b) Grip sliding rod in a vice fitted with false jaws C471 83.
(d) Remove spacer 28 and dash-pot tube 7 assembly together by pulling on dash-pot tube. Separate
these two parts. a. :
AB
03-85 Restricted 5-402
AVIONS MARCEL DASSAULT )LJ>~ltr\L
BREGUET AVIATION^__
MIRAGE F
Restricted MAN UA L 04
(c) Remove sliding rod from vice and remove stop 6 and piston 5 from rod.
A Before cleaning parts, remove all seals from the latter, using the curved end of spatulas 89901
and A46524 to remove them from their grooves (use spatula A46524 only to remove seals from piston
5 and packing retainer 3). Systematically discard all rubber or teflon seals.
B Clean all parts with white spirit and dry them with dry compressed air.
;,j- -/'--n-.? 7.ci ;
C Clean parts smeared with MASTINOX compound (threads) using PYROLAC solvent :
- threads of nut 14 and threaded ring 22, of screws 16 ana" end-fitting 18 of cylinder 1, of bottom
2 and rod 4 (adjustable end side), .,.,,,> _.», ;..,,? ^-,- o r ;-- /c ; '
6- INSPECTION
E Check moving or fixed sealing parts for absence of seizing or scratching (circular or longitudinal^
scratches).
F Check chromium-plating of sliding rod 4 for absence of flaking, pitting or scratching. Pass a ragtJ
soaked with copper sulfate over doubtful areas (perfectly clean and dry areas). Flaked areas will appear
coloured in red.
AA
03-85 Restricted 5-403
AVIONS MARCEL DASSAULT jU^zTZX MIRAGE F
BREGUET AVIATION .^SÎF*-'.-^*--^
^5^=-^^ Restricted MANUAL 04
G On parts whose outer surface (piston 5) or inner surface (packing retainer 3) is coated with rilsan,
check this surface for absence of impacts or scratches.
NOTE : If the above inspection proves unsatisfactory, send the jack to next higher repair line.
A Fit seals to the parts concerned as assembly proceeds. For fitting teflon seals, use the following
tools (items marked with an asterisk may be oversize - see 05-0) :
(1) Seal 25 (packing retainer 3) :
- shaping cone SI 6-0605-0900.
(2) Seal 35 (piston 5)* :
- mounting cone S 16-0607-1 351*,
- shaping bush S 16-0606- 1350*.
NOTE : See manual 05-0 for precautionary measures to be taken when fitting seals and assembling
parts.
8- ASSEMBLY , oci o b
(b) Grip the sliding rod in a vice fitted with dummy jaws C471 83.
(cit: Screw and tighten stop 6 (42»ut»nri A/F -wrench) rj for-5 'reference, the tightening torque is
5 + 05m.daN (36.8^.68 ft.lb).
NOTE : Tightening of the stop may cause the threaded hole receiving setscrew 34 to fall out of
alignment with the setscrew recess orr sliding rod 4. In this case, counterdrill as shown in
detail A of the figure (drilling depth of 4 mm (0.157 in)) using a 2.5 mm drill at a 90° angle.
Make sure that the new recess is drilled at 5 mm (0.19 in) minimum from the original recess
on the rod. If not, remove the stop to drill a new tapped hole (M4 x 0.7) at 1 1 mm (0.43 in)
from the bearing surface of the opposite flat.
(d) Position, screw and tighten a new setscrew 34. Safety with a riveting hammer.
(2) Fitting-out of dashpot tube 7
(a> Successively install the following in valve 8 :
- new restrictor 9, ,T:,.f,
- washer 33,
new lock ring 32.
AB
03-85 Restricted 5-404
AVIONS MARCEL DASSAULT]
MIRAGE F
BREQUET AVIATION^4-~
^<^ ^3=-=.^
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Restricted hjamiiai/ivi
MANUAL 04
(1) Install support 10 in bottom 2 making jsu^tbat, support is perfectly seated against bot-:;
torn. " I9-IUDÏÎ 3S2)
.
. '-.. ': v;i=OC
'
7 ...
" r-frrp. .
(2) Coat threads and groove of nut 14 and bottom 2 with MASTINOX compound.
(3) Fit nut 14 on cylinder 1. "' ^0c =; v Tf-uL , ,v 09t:-t ?oiv s ni br i r . 7 , .3
(4) Fill recessed section of cylinder A marked- "G" on ïfigure^and covered by bottom 2 with"-1
grease AIR 4215. ,,d;.ci c. ù ; ,J: ;"
(5) Assemble bottom 2 to cylinder 1, being careful to position keying slots opposite each
other.
(6) Install key 24 and two-part ring 23, after coating them with MASTINOX. Hold bottom 2
and screw and tighten nut 14. Torque" "to 28 ± 5.6 m.daN (206.4 ± 40.4 ft.lb) (wrench
1 A21978 - adaptor C46473). n , \0> c,
AB
09-88 Restricted 5 - 405
AVIONS MARCEL DASSAULT ZU^rrSL MIRAGE F
BREGUET AVI ATlON^oP'^*^ .. . . . . . . n.
^££^^>
.
Restricted MANUAL 04
(5) Hold end-fitting, screw and tighten nut 19 moderately (wrench A21978 - adaptor C46473).
The torque is to be applied and the nut locked after adjustment of the jack on the aircraft.
E Install elbow couplings 12 and 13, proceeding as follows :
(2) Using Mastinox compound, coat the mating face of coupling 12 with cylinder 1, and coupling 13
with bottom 2. :1 -
. * t: '
c{3) Install couplings with a new seal being careful to position them properly.
(4) Attach each coupling by means of both screws 16, after coating their threads with Mastinox and
with each of these screws fitted with its washers. Lockwire both screws.
9- FINAL STEPS
/
A Perform airbrake tests (see 04-5). ^Z\ \i
B Check threaded ring 22 andcWùt 14 for correct tightening torque (see paragraphs 8.B. (3) and
C
- \ V^-7
Lockwire nut 14 and threaded ring 22, usin&Q&mm dia. wire.
'
NOTE :
%4 ; -\ \
Nut or threaded ring tightening may cau|e':'lo0king^shole to be no longer located opposite
__ corresponding hole provided on support. In that case, proceed as follows :
~rrzzzr~ - Nut 14 : drill nut with a new Î.5 mm (O..Q59 jrt\ dia-. hole opening into cylinder slot and
being tangent to slot side-face opposed to screwing direction,
- Threaded ring 22 : counterdrill.5to\1 .5/mm ^0^059 in) dia. dimension (hole opening into
' ,- Z\\" ' threaded ring inner diameter). c. YV
'"'' The new hole must not be tangent tcvthe-hble previously drilled in nut 14 or threaded ring 22.
Détail B
1- EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
3- PRELIMINARY STEPS
WARNING :
TAKE ALL APPLICABLE SAFETY MEASURES (see 02-0).
4- INSPECTION
A On airbrakes
Check:
- condition of structural parts (cracks, impacts, distortion or corrosion),
- correct locking of attaching pins,
- condition and attachment of bonding braids,
- external condition of hinges (absence of play or seizing),
- condition and attachment of the stop,
condition of locking hook (absence of friction points).
| B - On airbrake jacks
Check :
- absenceof leaks,
- condition of electrical connectors and wiring,
- correct safetying of parts concerned,
- absence of friction traces, impacts, etc.,
- condition and attachment of rigid pipes,
- correct swiveling of unlocking unit roller,
- condition of sliding rod (absence of impacts or flaking of chromium plating),
- play of jack swivel end.
AA
09-80 Restricted 5-501
AVIONS MARCEL DASSAULT L^ZZ^y^
BREGUET AVIATION^F^^O»
MIRAGE
..,.... n.
F
^£^"^2^ Restricted MANUAL 04
C On unlocking units
Check :
- absence of leaks,
- condition of electrical connectors and wiring,
-correct safetying of parts concerned,
- absence of friction traces, impacts, etc.,
- condition and attachment of r igid pipes, ir , ^ .
D On swivel couplings
Check :
5- CLEANING-MAINTENANCE
A Cleaning
- Coat the unlocking unit mechanical parts (spring, piston i^djcgp)- wj£h grease.
6- FINAL STEPS
1 - EQUIPMENT REQUIRED
Ground support equipment
. w- !
I
- Hydraulic power unit
- 1 15/200 V - 400 Hz electrical power supply.
A - Make sure that airbrake deflection ranges are clear ; in particular, access doors 19-05 and 19-07 ;
should be closed or removed. :ae or J -t^it; de;» c::l: _) ^ca>-
' "y IC SiSO
B Connect hydraulic power supply to system^ 1> ,»,... ,,
C Connect electrical power supply and energize aircraft systems. nr- _ .-.
WARNING DANGER :
TAKE THE APPLICABLE SAFETY MEASURES (See 02-0)
.rtô';:ç iCC.
D In cockpit, check that airbrake warning light. iSjOutwben. airbrakes are retracted.
3 - FUNCTIONAL TESTS
NOTE : When the airbrakes are actuated, the airbrake system return pressures may provokes a slight
displacement of the stick (in roll). ph ncc .
' ;7-iqc .-. ' --j r**. i nESise ic cei \.v -^h; 307-
A Airbrake extension , V"sb
.asxed tsTujouua snt -
-Set airbrake control switch to «OUT» and progressively apply hydraulic pressure. Note on the
unit gauge at which pressure airbrake unlpçking-take6Tp|ac.e (warning light oryj.jSuehpa pressure^hou^d
be comprised between 30 and 55 bar (435 and 797 psi). "
- Proceed up to full airbrake extension. .ot;r.f^ __ a
B Airbrake retraction
-Set airbrake control switch to «IN» and checT? tha¥âVfclrâKéi locRFngi takes place forva-pf ensure
comprised between 10 anrJSS 6àHÏ4S:èFÏa'i362?psi) (Warning light out)/3-;T1 1" lu
extension : between light illumination and the very moment of airbrake deflection stop,
retraction : between the very moment when control switch is released and the time
when light goes out.
2) Functional times are not much modified when MOD 513 is incorporated. The above-stated
limits are available in both cases (MOD INCORPORATED or NOT INCORPORATED).
3
4- FINAL STEPS
- Disconnect hydraulic and electrical power supplies.
AB &»ts,.-»ii?.v
03-85 Restricted 5-503
AVIONS MARCEL DASSAULT
BREGUET AVIATION^__
£^>-^VL
_ _
MIRAGE F
Restricted MANUAL 04
. (Figure 5) "bo
1- EQUIPMENT REQUIRED
B Install jack on test bench and connect test bench pipes to jack ports A and B.
C Bleed jack correctly by slowly extending and retracting sliding rod several times. Upon bleeding
completion, continue to extend and retract sliding rod for about 10 minutes. Then, drop the pressure
and wipe the jack (and more especially its sliding rod) with a clean rag.
CAUTION :
DO NOT USE COMPRESSED AIR AS THIS MIGHT CAUSE METAL PARTICLES TO ENTER
THE JACK.
4- STATIC TESTS
j A - Supply jack with a pressure comprised between 1 and 5 bar (14 and 72 psi) and maintain such a
pressure applied for 15 minutes. Check that leakage taking place at sliding rod outlet (if any) does not
exceed 3 drops during that lapse of time.
5- DYNAMIC TESTS
A Supply jack with a pressure of 210 bar (3045 psi) and extend and retract sliding rod 15 times.
AB
03-85 Restr/ctecfc'? 5-504
AVIONS MARCEL DASSAULT «S^Mi. Z" /Y\li\/-\V»7l_ \
BREGUET AVIATION ^^^ ResitimS ~ MANUAL 04
B - Then, extend and retract sliding rod 25 times and check that leakage does not exceed
3 drops. z ,-45£ R5"" ""'Al _.-
C - Complete above test in "rod retracted" configuration.
NOTE: These tests must be performed with the hand pump. °" °
.:h' ';- : ; .mil bnl> -; .
-With port B connected to a graduated test tube, apply and hold 20 bar (290 psi) pres¬
sure through port A.
-After stabilization (5 min), check that leakage at B is < 1 drop/min. _ - '
the pressure.
- Drop
-Fully extend the rod. !b ,;/i occc
-With port A connected to a graduated test tube, apply and hold 20 bar (290 psi) pres¬
sure through port B.
-After stabilization (5 min), check that leakage at A is ^ 1 drop/min.
- Drop the pressure.
-Apply pressure through port A to retract the rod.
- Drop the pressure.
,-; :. ::r-u. r ?->., :OTi9d *ssi ivv;-"'-:c ' ""i rbnec
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. ,7 ;sn; ; cjdc
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09-88 Restricted ? 5-505 °
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BREGUET AVIATION
*&?$&&& MANUAL 04
cclj M/ÎL3
C Spares
-1 lockplate (foradjustablepckancfefitting nut). ~"
- 1 neoprene stop. q <<bseo!c
- 1 lockwasher (for control screw nut of microswitch on airbrake hook).
(2900 psi), note the position of the rod in this state, let the pressure drop.
- Lock the jack at the bottom of the airbrake recess.
".'"' t. "'" 'c.-rn yri ,*>nt9frj^!V£ri Vf ! <s-|(i .-;; : : r'.Z l-~-:.
3- ADJUSTMENT
*':" D c\J:
A Deflection and routing play check
(1) Raise the airbrake manually and check the hook passage clearance Irt^bnt of itrfe structure edge
beneath unlocking unit : 1 mm (0.039 in) min, and the free passage of the shim beneath the hook
support in front of the structural fitting of-the puBbêYStôp 43. ^-50 ..,~e -.-: ^
AB
09-85 *«*&&&¥* 5-506
AVIONS MARCEL DASSAULT
BREGUET
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AVIATION^-^F3^^^^ , ^ a ^77^
^ & MIRAGE F
^2=^<^ ^»Kêèim%d ^ --- MANUAL 04
.: ïZf à -
1 - SCOPE
This sheet describes the steps to" be taken foi^jprcriecting connection blocks to obtain^ correct
preservation after a storage period of 24 months either in temperate continental climate or in tropical
or maritime climate. t-^-u -,.- - .. ,
Applicable procedures vary in accordance with the mode of transportation used. .,._... o
3- MATERIALS
- Micro-crystalline wax
- Desiccant AIR 8060 . ;. , ->
..(no* *.3HOSAM> QtvcAwt \n93.-bc; '- u Jsd -
A- Procedure (See table) .t iq*><« ni r,e &~.: oo îî%h wewDfli p ---.nie sdr tsri* *MrO
.9--4sidT<5 bf.'- -"Ol0
5 - DEPRESERVATION , , ,. , . . . . .
»oe J-iD^033-9nî-fH 5%! vr.-.^:on! \tew-ie *«»rtr *^ «. -
..n.-j
Preserved connection blocks should be depreserved only at the moment they are to be used
( installation), choosing that which have been stored for the longest period of time. iA 3 . ,
AB
10-73 Restricted 5-701r
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 04
PROCEDURE
PRESERVATION PACKAGING STORING
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Further instructions :
-Affix a label indicating
Uf that mehut pacMnnmimiws .
drâceant.
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06-83 Restricted 5-702
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BREGUET AVIATION ^==
&%Yr)tted MANUAL 04
(4) Adjust the unlocking unit in alignment with the vert icdts&r^ièra.ofci^ support plates, to simul¬
taneously ensure, in «airbrake closed» position : n^QGir; -
'-'' t z J 3^'- !.C
- -s .' rc-Turn to " ... ... jd iot; le^' ' " '-
(a) Contour variations :
- adjust so that the airbrake panel is flush with fuselage profile. A contour offset of 2 mm 7
(0.078 in) MAX is acceptable if all adjustment possibilities have been exhausted.
(1) Couple the jack to the airbrake (see 04-5), tighten the pin nut to its torque without locking.
(2) Supply the jack in airbrake opening.^irectlon^içrtOtiStQPv raise tbe'pressure to 200 bar (2900 psi).
(3) Check the opening dimension measured in the airbrake symmetry plane between its skin trailing
edge and the fuselage sldjft^heLaroj&gseejt^ dimension bri? S&7 ± 5 mm
(32.165 ±0.196 in). : xod v^\-zoe~ ïnZ zr\i rZ rv^oci
ZZ " i " ' '' !'tM «jqio ->0 -Z too;:- ^i,vKt> rien -
Modification 513 not incorporated?; r; ^ïb r; 'Zi,* .Buis,. ->c c7'c7 ,'-'
- opening dimension b is 960 ± 5 mm (37.795 ± 0.196 in), ,(c-r>o $sai ;;,&; s*-o<;~:~ -q^ujiU -
-check that there is^a >iftrarrr'C|earançei!i0.Oj^JnJrirBini betweemjfiaiairbrakeàânch.the structure
opposite the arms. .çoiL st uses' ': -yz ,?:-:: v.-Ar .":i be1 -..",: . cscmj;5o,; :- -'
: OlC'
,
(4) Check that RH and LH airbrakes are not asymmetrical by more than 5 mm (0.196 in).
NOTE : The adjustment of one airbrake thus depends on the dimension obtained on the other.
xD'jr.'^ ysiq rjniiuc '. Un£ naiir-an; j ;->
(5) Supply the jack in airbrake closing direction, $Rd raise the pressupeto 200 bar (2900 psi).
(6) Check that there is a clearance of 5 ± 2 mm (0.196 ± 0.079 in) before the internal jackstop 7?
with respect to the mark made during preparation and that there is no spurious contact between the
airbrake and jack or ^equipment,. v v,, :i 5g; - *0 -- ,.,i xos- .:.-.- -i
c: :-.<-w sht îl.' ^oRSssq :..v. sdJ bnr ..>im *ni SEO.û; ;:v nsd
(7) Adjust the jack rod end (see 05-0) .tgi pbtairidthEh airbrake opening dimensions and the jack
retracted rod clearance within tolerance.
AB
06-87 R^tfieted 5-507
AVIONS MARCEL
BREGUET
DASSAULTJl^^T^I
AVIATION^c^ __
MIRAGE F
Restricted > MANUAL 04
>! vïaefl
D Adjustment of rubberjtop.,
" ': >00---
(1) Supply the jack in the airbrake closing direction until locking -locking pressure should be :
NOTE : If it is a new airbrake, or if the rubber stop has been replaced, carry out a series of operations
to compress the stop so-asrto pbeck the locking pressure. -....,
- if the pressure is too high, unstick the stop and adjust its seating until this pressure is obtained
after a few compressing operations, \ ^
- if the pressure is too low, position and adjust a new stop,
- glue the stop with-P-ierlon BC 60.
(2) Check the unlocking pressure. It should be 45 ± 10 bar (652.5 ± 145 psi).
NOTE -: ..TIE'S-, pressure is determiner! ^ thé equipment alone. In case of discrepancies, change the
unlocking unit.
- As access cannot be gained tofstoj3 "screw when the airbrake is closed, proceed as follows :
~\
SJ.\!* ^
__
,-Z? \ '' f
:~S-
(1) Disconnect electrical connector from"~nà^©s(witch:unit, remove the cabling with its grommet
in the link recovery bpxS^. ? i> ._'"JL *jyt !
'".!- ! .
Connect a warning light between pins B ancj Cïof the mobile connector.
I &
Zr ---. ( j :.-
(2) Operate blade 42 on the microswitch manually and using a set of shims, measure clearance G
(between microswitch unit levec^nd stop ; when Jthe warning light indicates contact switch-over, G
should be included between 1.9 and 2.3 mm lfr.0748 and 0.0906 in) ; otherwise, replace unlocking
unit.
- ., w -.
i '
(4) When on that very p©sit|on, unscrew stop, screW{41 toy 1.5 turns (i.e. 1 mm^Ô&39 in)),
- Install a new loci^wa^hèr 50 ; screw up, tfefrtSn^nd lock the locknut. v* ' J" '
NOTE : This adjustment allows a clearance^ G'jtd cf je, obtained between plate 42 and its stop on
unlocking unit such that GT = 0.9 to 1^3 rfTm (0.0354 to 0.0512 in).
(5) Disconnect the light unjt, reposition the cabling and its grommet^and connect the microswitch
unit connector. ': -, --'-, >"- i^.u r - ..
yy _.. ., .. . .
(6) Disconnect the hydraulic test>trrrit and re-connect the jack sUppty pipesftq their appropriate
couplings. - . . .'-. // . '' _ '"""'/ . .
4- FINALSTEPS ^ '
- Lock and stop the jack articulation rod on the airbrake (see 04-5)7
- Lock the jack rod nut brake-nut (see 05-0). . ^ "
-\ -ta
37
:j|V.
i 4 Tgm--46 !
I K\l r^\ 45 (
;C~!i -.30 S:
52 l
î I .Ji,-=l;
MOD. 518
APPLIQUEE
IfilCORPORATED
Vis de commande
du contacteur
Microswitch
actuating screw
FIGURE 6 - REGLAGE DES AEROFREINS
ADJUSTMENT OF AIRBRAKES
AB -
06-87 Restricted 5-509
AVIONS MARCEL DASSAULT
BREGUET
JL^bU
AVIATION^! _ _
MIRAGE F
hSfAVfe&d -----z:- MANUAL 04
a^^m^^rm'
1 - SCOPE
Individual check of unlocking units 13.Ç,and. ,14Ç for correct electrical operation.
:.. ,;' : .; .: ; -.ax/.Z ..7 _.c ^ .'- -
2- EQUIPMENT REQUIRED
Special tools
3- PRELIMINARY STEPS
WARNING :
TAKE APPLICABLE SAFETY MEASURES (sefljQJbQ)} rr.m CS,0 : ?:
7t* if.CZ'^i J^1
4- PROCEDURE
NOTE : The operation should be carried out first on LH and then on RH airbrake;
r':~" c : "
v . - *
AA
03-85 ftesfrfeted* 5-510
1F-F1K50AD-2-05
MAINTENANCE MANUAL
MANUAL 05
MIRAGE F1AD
AIRCRAFT
RE-ISSUE 1990
RESTRICTED
MAY 1990
MIRAGE F
AVIONS MARCEL OASSAULT
BREGUET AVIATION
Restricted MAINTENANCE MANUAL 05
F1AD
05/90 Restricted
MIRAGE F
AVIONS MARCEL OASSAULT
REGUET AVIATION
Restricted MAINTENANCE MANUAL 05
F1AD
05/90 Restricted B
MIRAGE F
AVIONS MARCEL OASSAULT
BREGUET AVIATION
Restricted MAINTENANCE MANUAL 05
F1AD
05/90 Restricted
MIRAGE F
AVIONS MARCEL OASSAULT
REGUET AVIATION
Restricted MAINTENANCE MANUAL 05
F1AD
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MIRAGE F
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Restricted MAINTENANCE MANUAL 05
LIST OF EFFECTIVE PAGES lettre A indiq je les pages annulées par la présente mise a jour.
The asterisk i ndicates pages changed or added and
letter A indicates pages deleted by the current change.
ORIGINAL ISSUE
F1AD
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Restricted MAINTENANCE MANUAL 05
9-301 AC 02/89
9-501 AC 03/88
9-502 AB 03/88
9-503 AA 12/76
9-504 AA 10/83
9-505 AB 03/88
9-506 AB 03/88
9-506M AB 03/88
9-507 AC 02/89
9-508 AC 03/88
9-508M AB 03/88
9-510 AA 02/89
9-511 AA 02/89
9-512 AA 02/89
9-601 AA 03/85
F1AD
05/90 Restricted
AVIONS MARCEL DA$$AUlT£^>^rvL
IRICUIT AVIATION _
MIRAGE F
Restricted MANUAL 05
The present manual includes the modifications applicable to the aircraft basic technical
definition
411 (FF.2) - 457 (FF.42) - 461 (FF.45) - 463 (FF.47) - 472 (FF.55) - 485 (BET 16)
519(FF.104)
The re-issue dated May 1990 includes the previous updatings, and includes the following
modification :
1001 (FF355)
NOTE : For modifications prior to the aircraft basic technical definition, systematically apply the
"modification incorporated" text.
F1AD
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TABLE OF CONTENTS
SECTION Page
PREAMBLE iii
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INTRODUCTION
1 The Maintenance Manuals are prepared for the personnel who have the responsability of
performing technical work on the equipment.
In the description and operation all the technical information concerning the various component
systems of the aircraft as well as of those equipment items whose documentation is incorporated.
- All information necessary, for the performance of technical work involved in :
- Servicing
- Trouble shooting
Removal-disassembly
-
Inspection-maintenance-adjustment
-
- Reconditioning and storage
which may be to be carried out by the operators. As such, they establish the limits of the maintenance
authorized at organization level.
3 These Maintenance Manuals form an integral part of a set of publications covering the aircraft
operation. Therefore, it will be necessary to refer to :
- the Illustrated Parts Breakdown for identifying assemblies, sub-assemblies and detail parts.
- the equipments with individual documentation.
4 This set of maintenance publications consists of 17 manuals. Each manual is divided into sections.
A Some of these manuals cover the aircraft systems and structure according to a breakdown into
homogeneous functions, each section relating to all or part of functional system.
B Other manuals deal with general and specific information such as servicing intervals servicing
instructions, etc.
Thus :
It summarizes :
-The safety measures to be taken during the various tasks, which should normally be known and
observed by all the personnel who may work on the equipment.
- The list of the various products and materials that aircraft operation and maintenance require.
- The usual torque values.
It defines :
- The maintenance cycles and the various inspections recommended for the equipment.
- The table of periodic maintenance operations which summarizes all the maintenance operations
detailed in the Manuals and gives the frequency of the operations which are to be performed
systematically during the various inspections.
AC
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It gives :
- The locations of the inspection doors and the principle of their numbering.
- The definition of the standard and specific tool kits as well as their contents.
In Sections 5 and 6 the Manual deals with aircraft storage and transportation.
(2) Manual 02 «SERVICING INSTRUCTIONS» gives information necessary for the performance of
technical work involved in aircraft servicing and preparation for flight :
- parking-mooring,
- ground handling,
- replenishing-draining,
- tyres,
- pre-flight and post-flight inspections,
- preparation for mission,
- engine starting,
- run-up.
Section 0 «GENERAL INFORMATION AND SAFETY» contains general information data and
also Essential Safety precautions to be observed during various maintenance operations. This section
should be familiar to all personnel involved in work on the equipment.
(3) Manual 10 «NWS GENERAL» is a collection of the parts common to the NWS Manuals.
- Gives information necessary to understand the diagrams (symbols used in the diagrams, diagram
effectivity code, location diagrams for the electrical boxes and their components) and information
necessary to maintenance information.
- Lists the electrical and electronic components.
- Gives the connection diagrams in list form.
AC
1 1 -75 Restricted iv
.^7
MANUAL OR CHAPTER
SECT
OR 01 02 03 04 05 06 07 08 09
SUB Pilot
Structure Take-off Electrical
Servicing Flight Hydraulic
CHAP General and and landing Power-plant system
environment
instructions controls system
airframe system installations
Maintenance
cycle
Hydraulic Electrical
Table of Parking Lateral Accessory Cockpit
1 periodic Wings Main L/G power power
Mooring controls drive furnishings
maintenance generation generation
operations
Lubrication Fuselage
points Lighting
Tightening forward Pitch Main L/G Air
Ground Fuel system internal
2 torques section conditioning
handling controls doors and
I nspection (up to
doors external
frame 22)
Engine
List of various Pilot
High-lift Nose L/G installation
4 products Tires Tail unit ejection
controls doors Bleeding and
and materials system
Draining
Pre-flight
Removable Engine
and Airbrake Wheels and
5 Storage structural
post-flight controls tires check and
components
inspections control
Anti-shimmy
Run-up
8 and steering
Check Mights
controls
AD
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\ ' Vi MIRAGE F
Restricted
MANUAL OR CHAPTER
SECT
OR 10 11 12 13 14 15 16 17
NWS radio NWS
SUB NWS NWS
NWS and flight control NWS Data
CHAP control and operational Wiring
general communi¬ electronics armament recording
cation
navigation sy items
and AP
systems
Use of Iniiex of
testing and V/UHF Flight Armament
electrical
Pilot Gun
1 trouble system
control
panel
and
system system
shooting electronics electronic
equipment components
Rocket
26 V 400 Ht UHF Air data Wiring Fatique
2 Autopilot Radar launching
supply system system diagrams meter
system
Close combat
VOR/ILS Air-tO-Air
5 IFF
marker missile
systems
Navigation Radar
6 system detector
Radar
Electronic
7 counter-
altimeter
measures
Reconnais¬
8 Radio
sance
compass
system
Towing
system
9
practice
targets
AJ
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Restricted
B A list of effective pages which is the record of all the pages making up the Manual. It determines
the Manual breakdown.
C A list of modifications included in the Manual. This list which is specific to each manual records
only those modifications which affect the Manual concerned.
Each of these Sections is subdivided into 9 Sub-Sections which are assigned an unchanging title
and sequence number :
0 - General
1 - Description and operation
2 - Trouble shooting
3 - Removal-Installation
4 - Disassembly-Assembly
5 -Inspection-Check-Adjustment
6 -Cleaning-Corrosion preventive treatment-
Painting
7 - Storage-Preservation-Transportation
8 - Repair
NOTE:
(1 ) Maintenance and lubrication are covered by Sub-Section 6.
(2) In each Manual, Sub-Section 7 deals with the matter of preservation-packaging and transportation
relating to the individual items of the system to which the Manual is applicable and which forms the
subject of an incorporated documentation. As concerns the complete aircraft, this matter is dealt with
in the «GENERAL» Manual.
(3) Sub-Section 8 covers- the reconditioning operations for the items of the system to which the
Manual is devoted. The structural repairs of the aircraft form the subject of a separate Manual :
«STRUCTURAL REPAIRS».
(4) Any Sub-Section which is not applicable is not shown.
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Restricted
This Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
C Sections of a Manual dealing with general or specific information.
Their breakdown does not follow the sequence of a common Section in a Manual which deals with
an aircraft system.
The structure of these Sections is «as required» in accordance with general or technical information
forming the subject of the Section.
Each Section is subdivided into Sub-Sections which are assigned a title and a sequence number
from 0 to X.
A - Sub-Section 0 - GENERAL
This is an introductory Sub-Section which gives the general principles of the functional system
covered by the Section. A schematic diagram is usually attached to this Sub-Section.
(1 ) A table of components, lists all the units, accessories and equipment items of the system concerned,
in the logical descriptive sequence. It gives the essential characteristics of these equipment items, their
function in the system concerned, their location within the aircraft and it indicates whether the
relevant documentation is separate or incorporated.
Layout illustrations are usually attached to this Sub-Section, which also refers to the functional diagram.
The purpose of the table of components is to clarify the system description, by specifying the purpose
and the characteristics of the various components.
In this table, the units, accessories or equipment items are identified by :
- the reference designation for those equipment items which have an electrical function.
- a sequential index number (1 to X) when the item is not assigned any reference designation.
Note that the values shown in the table of components are rated values. When tolerances apply to
these values, they are always given in the Sub-Section which deals with maintenance.
(2) A text portion which describes the system operation in detail. This refers to the functional diagram.
NOTE The detailed description and operation of the individual equipment items are given in their
:
separate documentation or, if applicable, in the documentation known as the incorporated
documentation (see below).
(3) The description-operation part of the «incorporated documentation» for some equipment items is
contained in pages or groups of pages which are independent and placed next to the description and
operation of the system to which they belong.
The «incorporated documentation» is given in the same order as it appears in the table of
components ; it is illustrated whenever necessary and the internal index numbers are given in the
sequence 1 to X for each component, independently of the index numbers shown in the table of
components.
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_ Restricted
C - Sub-Sections 2 to 8 :
These Sub-Sections give all technical information on the maintenance of the functional system
which forms the subject of the Section.
At the head of each group of pages which describe details of an operation, the following
information will be found :
(a) Equipment required which lists the tools and ground support equipment required to perform the
operation. Since the tools are grouped in homogeneous kits, only the tool kit to be used is specified.
However, the tools are indicated in the text by :
- the dimension across flats (in mm) for the spanner to be used when standard tools are concerned,
unless a specific spanner must be used.
- the part number when special tools or special ground support equipment are concerned.
(b) Materials. The standard designation of the materials used, or the commercial designation if the
former is not available, is shown under this heading.
However, the standard designation suffixes are shown only in the «list of various products and
materials» in the «GENERAL» Manual.
If only one material is used during the operation, its designation is not recalled in the text which details
the operation.
(c) Spares. Only the spares which are systematically required are shown by their names supplemented,
ifnecessary, by an indication in order to avoid any confusion in their location. Reference shall be
made to the Illustrated Parts Breakdown to find their part numbers. The only exception to this rule is
the standard hardware, for which the standard part number is shown.
(2) The man-hours required for the performance of the operation are not given in the description of
the operation, but in the table of periodic maintenance operations included in Manual 01 «GENERAL».
The figures showing the location of the inspection doors, are part of Manual 01 «GENERAL», to
which reference should be made.
The door numbering principles are as follows :
B Fuselage doors
The first two digits show the number of the frame forward of the door, the next two digits are the
clock position of the door within the fuselage section in which it is located :
' example : fuselage door between F.29 and 30 in the middle part of the R/H side : door 29-03.
AC
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__ ^ Restricted
C Wing doors
The first digit locates the door in relation to the rib which precedes the door from the aircraft
centreline to the wing tip.
The last two digits indicate in which of the following areas is the door :
1 to 29 - leading edge
The door numbering direction is from the wing root to the wing tip and from the leading edge to
the trailing edge.
Even numbers apply to the upper surface doors and odd numbers apply to the lower surface doors.
-example : door located between ribs 1 and 2 on the upper surface within the centre wing box :
V138.
The odd numbers apply to the L/H side and the even numbers apply to the R/H side.
A Schematic diagram. The schematic diagram is drawn in block form, showing the main component
interconnections, illustrating the functional principle of the system and the connections to the other
systems or functions.
B Functional diagram. The functional diagram represents all the units, accessories and equipment
items making up the system and their functional connections. The detailed operation of the function
can be followed on that diagram.
The functional diagrams are usually shown in inoperative condition (i.e. no pressure, no power, aircraft
on its wheels). The complex functions may be illustrated by several functional diagrams associated with
the main operating phases.
The equipment inside is represented in the form of a block or symbol. For the actual equipment
illustration it is necessary to refer to the relevant publication.
The functional diagrams show the terminals except for the relays, on/off switches, selector switches and
indicator lights.
The functional diagrams define the type of the information conveyed. Disconnections and grounding
connections are not shown unless an aircraft boundary is concerned.
(1) Test connectors on equipment. The test points are shown by the associated terminal number
which is encircled and hooked to the tested circuit. If there are several test connectors, the reference
designation of the connector to which the point belongs is written next to the test point.
(2) Aircraft test connectors. These are shown with their terminal numbers and reference designations
in the same manner as the other aircraft wiring connectors.
C Wiring diagram. The wiring diagrams form the subject of Manual 16 to which reference should be
made.
D Symbols used in the diagrams. The symbols used in the diagrams are shown in the following
charts :
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I- Coaxial connector
Double-pole
Sub-assembly terminals control switch
Three-pole
2-wire lead circuit-breaker
Connector
Double-pole
contactor
i i 2
Test connector
3 r
3-wire lead
X Single pole
control switch
on equipment
Spring-loaded,
both directions
2Z Single-pole X
pushbutton Double-pole
Independent "j* , n-wire lead
control switch
connector
connection
pushbutton
Light or lamp
-<X>-
Crossing with & II a Magnetically-held
connection pushbutton
Relay
Press-to-test
Coaxial connector
e- light
Single-pole
double-throw
Antenna switch
Double-pole
Diode
lh DC ground
double-throw
switch
Time delay
relay
e
H- Pushbutton
light
*-<+ Zener diode
Double-pole
triple-throw Flashing
Resistor AC ground switch
0 "s relay
^- LU-
AC xiii/xiv
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a Chassis ground
CX 12 TX
NPN
cj Computing power ground r. L TR
Synchro- £T transistor
receiver s
P4
CTR
Terminal 6 of
test connector P4
Differential tdr PIMP
o synchro transistor
CDX
o transmitter
o n-position
o
o
selector switch
o Thyristor
o
TR
*** Resolver
RS
Triac
Relay LV
Magnetron
-8 Cam-actuator
contact
H I
Capacitor
Potentiometer Thyratron
Thermostat
Fuse
-ry~v- Thermistor
Initiator
^
*&* M ) Motor
Photo-electric cell
&- Comparator
Inductor
Amplifier
Failure Electronic
detector unit
|yf q j Motor-generator -5<3~ Single TR
©Tachometer- Double TR
generator
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-© or
\
Cam
Self-sealing coupling
4 Manually-operated cock
® Outwards or inwards
relief valve O Float switch
r Non-return flapper
m Pressure switch
EP = Electro-pump
S Fuel stop valve
P = Pump
Pressure or test connection
® Stop air valve
System No.2
.Hydraulic Ancillary systems Systems other than
systems
hydraulic systems
XXI Emergency system XEI J
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SYMBOL DESCRIPTION
>1 OR
the output state is 1 if, and only if,
one or more input states are 1 "s .
1
NOT
3-
the output state is 1 if, and only if,
the input state is 0 .
&
NAND (NOT-AND)
D-
the output state is 0 if, and only if,
a IIthe input states are 's . 1
>1
NOR (OR-NOT)
D-
the output state is 0 if, and only if,
one or more input states are Vs.
LOGIC EQUATIONS
Definition : Sign + : OR operation
Sjgn x : AND operation
R : absence of information R
Example : S = (A + B + C) (D + E)
Condition S = (Information A or B or no information C)
AND (information D or E)
that is : S = A and D or E
or S = B and D or E
or S = no information C and D or E
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6- IDENTIFICATION OF PAGES
7- CROSS-REFERENCES
«International measuring system (IMS) units (converted values, possible complementary units)».
The converted values are given in the order : British units and US units.
Whenever converted units of measure are suspect, it is mandatory to refer to the international
measuring system (IMS) unit of measure.
In some specific cases, for which the units of measure are taken from standards, the units of
measure remain those of the IMS international system except for US Standards where the units are US
units.
In addition, characteristics specific to some equipment are given in IMS units (example : aircraft
dimensions, etc.).
In the publications, references are made to French official documents, such as Technical
Regulations (RT), Technical Circulars (CT), BNAé Standards, etc. All these documents are namely
listed in Manual 01 «GENERAL».
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B - Actual revision which permanently incorporates information in the publications. Such information
may be newly issued or previously published in supplements (replacement of pages or addition of new
pages).
2- REVISION TO PUBLICATIONS
A Procedure
B Page numbering
First case - Addition of one or more new pages following the last page of a Sub-Section.
The pages are numbered in the normal order.
Second case - Insertion of one or more new pages between two existing pages.
The new page(s) bears the number of the preceding page followed by a capital letter, with the exception
of letters I, 0 and Z.
The letters are chosen in every case so as to provide for maximum further insertions unless the initial
numbering sequence is changed.
The principle is illustrated in the table below :
3rd insertion
Successive
2nd insertion
insertions
1st insertion
\ *
ABCDEFGHJKLMNPQRS U VWXY
L 4 i
2 pages
Simultaneous
insertions
3 pages
AC XIX
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Example :
Assuming that several pages are to be inserted in succession between pages 6 and 7. The first one
will be numbered 6M, the second one 6F if it is to be placed before 6M, or 6T if it is to be placed after
6M. Similarly, if it is necessary to insert a third page later on, its number will be 6F or 6T, 6C or 6J, 6Q
or 6W as applicable.
Third case - Insertion of a new page following application of an official modification. The principle
consists in showing up the two states simultaneously in the publication, i.e. post- and pre-modification.
(a) The modification can be inserted according to the principle stated above without altering the page
numbering sequence : There will be a new page which supersedes the preceding one.
(b) As a result of the insertion of both states (post- and pre-modification), if the number of pages
increases, the solution will be as follows :
both the pre- and post-modification pages will bear the same number. «MOD...X» will be shown
on top of the date on the modified page (this means modification X applied). Both pages will be shown
in the list of effective pages with.
(c) Where a complete paragraph or a Section is deeply affected by a modification (most of the pages
changed), the complete paragraph which is modified will be found first and followed by the complete
paragraph which is not modified. The table of contents will list both paragraphs (or Sections).
The unmodified pages will be deleted during a further revision only when the modification has
been applied to all aircraft.
The modifications to the text, insertion or deletion, are identified by a vertical line in the margin.
Those pages which are entirely changed are identified by a vertical line in the margin on a level
with the date of issue.
To avoid the necessity of creating English versions of certain illustrations the translations of the
legends have been added in italic script and the standard french abbreviations have been unchanged.
Furthermore, to ensure ready reference, the same abbreviations have been used in the parts of the
text which correspond to such illustrations.
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SECTION 0
TABLE OF CONTENTS
Page
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. .
^^ ^^ Restricted MANUAL 05
LIST OF ILLUSTRATIONS
AA
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DASSAUIT^^^T}!
AVIATION^eP^^^O
MIRAGE
........ .,.
F
Restricted MANUAL 05
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1 - GENERAL
This sheet concerns the rod end adjustment of the following equipment (see figures) :
NOTE : Adjustment of the U/C door unlocking jack rod end is dealt with in the «disassembly -
assembly» sheet of this equipment item.
2- EQUIPMENT REQUIRED
A Special tools
B Standard tools
C Spares
D Materials
3- PRELIMINARY STEPS
A In case the locknut safety is folded over, remove the rod end as follows to install a new lockwasher.
- Mark the position of key C and the screwing length «L» of end D in the sliding rod with pencil
lines (see detail 8).
Unsafety locknut 4.
-
Loosen the locknut using the appropriate tool (see table) while holding the end by its flats with
-
an open-end wrench.
- Unscrew the locknut to allow removal of lockwasher B and the key.
- Remove the rod end and discard the lockwasher.
AB
12-80 Restricted 0-108
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
NOTE: On the elastic rod, make sure friction ring E is in good condition.
-Clean the screw threads on the rod end and on the rod with solvent D1 Pyrolac 1591
and wipe with a clean cloth.
-Apply a light coat of MASTINOX 6856H to the screw threads and mating surfaces of
parts.
-Fit a new lockwasher with the tab on the rod side.
-Screw the rod end into the rod to the position previously marked.
-Mark the position of key C in the notch of the sliding rod (see detail 8).
-Loosen the locknut using the appropriate tool (see table) while holding the end by its
flats with an open-end wrench.
-Unscrew the locknut to allow removal of lockwasher B and the key.
- Lightly grease the screw threads visible on the rod end and the mating surfaces of parts.
Tightening
Special
Description torque in
tool
m.daN (ft.lb)
8 ± 1,5
-Main U/C telescopic rod (59 ±11)
Wrench C4691 0
15.5 ± 1.5
-Main U/C actuating jack Wrench C47179
(110.6 ± 11)
Adapter
-Main U/C elastic rod 4 +
* -0 1
C46895
+ 7 ?
(29.5 _ ^ )
1 ± 0,5
-Main U/C door jack 21 A/F wrench
(51.6 ± 3.6)
6 ± 0,5
-Nose U/C truss jack 24 A/F wrench
(44.2 ± 3.6)
(44.2 +_ I'3 )
6 ± 0,5 Adapter
-Airbrake jack
(44.2 ± 3.6) C47181
AA
03-88 Restricted 0-108M
AVIONS MARCEL DASSAULT J)^>^Z^1
BREGUET AVIATION ___ ^ _
MIRAGE F
Restricted MANUAL 05
4- PROCEDURE
A Adjustment
- Screw or unscrew the rod end to obtain the desired adjustment while aligning one groove of the
rod end with a notch on the sliding rod (or body of elastic rod).
- Fit key C in rod end groove with bottom on the rod side and the head in the notch of the rod
(or body of elastic rod).
- Fit the tab of the lockwasher in a notch of the rod (or body of elastic rod).
At the same time, make sure the friction ring is correctly fitted on the elastic rod.
-Screw the locknut by hand until it contacts the parts while making sure that the lockwasher
(and the friction ring on the elastic rod) is centered properly.
- Torque the locknut (see table) using the appropriate tool while holding the end by its flats
with an open-end wrench.
CAUTION :
WHEN TIGHTENING THE LOCKNUT, MAKE SURE THAT THE LOCKWASHER REMAINS
CENTERED WITH RESPECT TO THE END OF THE SLIDING ROD OR BODY OF THE
ELASTIC ROD.
AFTER TIGHTENING THE LOCKNUT, THE REFERENCE HOLE «T» IN ROD END SHOULD
NOT BE VISIBLE ON THE EXTERNAL FACE OF THE LOCKNUT.
- FOR THE ELASTIC ROD, INSERT A 2-mm (0.0787-in) DIAMETER PIN INTO REFERENCE
HOLE «T» IN THE END OF THE BODY. THE PIN SHOULD ABUT AGAINSTTHE THREADED
PART OF THE ROD END.
- Realign the rod end for recoupling, taking the following precautions :
- for a claw-system locking jack or a telescopic rod : make sure the pin is not locked,
- for all cases, make sure the jack is not under pressure,
-slowly turn the pin about 10° to 15° beyond its position and then return to the desired
position in order to relieve its linings.
B Safetying of locknuts
NOTE : This operation will not be performed until after final adjustment on the aircraft.
AB .
12-80 Restricted 0-109
AVIONS MARCEL DASSAULT// -^-""-T. /Vil KM \J C T
BREGUET AVIATION j^£- -^
Restricted MANUAL 05
- amendment B incorporated : bend the edge of the lockplate over two flats of the locknut,
- amendment B not incorporated : bend the second tab of the lockplate over one flat of the
locknut.
- Airbrake jack :
- bend lockplate B into two notches of the locknut.
AA
12-80 Restricted 0-1 09M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
B T A (Amendement B (Amendement B
non appliqée) appliquée)
(Amendment B (Amendment B
not incorporated) incorporated)
'/////t**
V////hr
/////AJ
]
8 T A
Repère de clavette
FIGURE 1 - REGLAGE DES EMBOUTS DE VERINS Key mark
ADJUSTMENT OF JACK ROD ENDS
AB
12-80 Restricted 0-110 FIGURE 1
AVIONS MARCEL DASSAULT [I
BREGUET AVIATION^__
^J^-^h^sl MIRAGE F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
-White spirit
3- PRELIMINARY STEPS
WARNING :
TAKE THE SAFETY MEASURES (see 01-0).
(4) Protect the tires (set of wheel protective covers 5001 HRA).
(5) Cover the upper section of the nose leg (retraction system) with protector C47645 and allow the
protector streamer to hang visibly under the aircraft.
4- CLEANING
(1) Using a dry brush, remove dust from all components, particularly in the recesses, under supports,
and from pipe cleats and clamps.
(2) Using white spirit, a brush and rags, clean undercarriage legs, wells and all jacks, except chronium-
plated sections.
DO NOT ALLOW THE CLEANING MATERIAL TO FLOW INTO THE HINGES AND THE
HOLLOW UPPER SECTION OF THE NOSE LEG (section provided with a protector).
(3) Using a dry rag, wipe all hinges and various units in wells, specially drying and cleaning the sliding
rods of jacks and shock absorbers.
5- FINAL STEPS
- Remove the protective covers from the wheels and the protector from the U/C leg upper section.
- If applicable, close the main U/C doors, taking the safety measures.
AC
12-80 Restricted 0-111
AVIONS MARCEL DASSAULT/
BREGUET AVIATION ^ZP^
MIRAGE F
Restricted MANUAL 05
1 - GENERAL
This sheet gives the procedure for treating corrosion on the undercarriage legs, wheels and jacks
according to the type of metal used in these components, and for touching up paint.
Material
Aluminium Magnesium
Component Steel
alloy alloy
- Main U/C
- U/C leg
- cylinder X
- rocker arm X
- swivel tube X
- shock absorber X
- Actuating jack X
- Telescopic strut X
- Elastic rod X
- Wheels X
- Brakes
- torque plate, retaining plate and X
bearing plate
- Nose U/C
- U/C leg
-cylinder X
- cylinder (Mod. 830 not incorporated) X
- swivel tube X
-torque links X
- cylinder block X
- steering jack cylinders X
- steering distributor unit X
- Shock absorber
-cylinder (sliding rod) X
- bottom X
- Wheels X
- Truss jack X
- Elastic rod
- cylinder X
- rod end X
- Airbrake jacks X
AB
02-85 Restricted 0-112
AVIONS MARCEL DASSAULT /UJ°*-~TVL MIRAGE F
BREGUET AVIATION ^^F^L^^O .. . . ,, , . . _,.
_ Restricted MANUAL 05
2- SPECIAL TOOLS
3- MATERIALS
- Fiberglass brush, «Gratte Boess Rush»
- Emery paper 3M 461 , 100 grit
- Adhesive tape, Minnesota «Scotch» type 5F, 12.5 mm (0.5 in) wide
- Absorbent cotton
- Aliphatic naphtha grade F
- Source of moisture-free compressed air
- Distilled water
- Fine grit pumice
- Deoxidine 670
-Alodine 1200
- Chromic acid diluted to 10% (type 2 solution)
- Chrome pickling solution (type 6 solution)
- Materials from Celomer paint range No. 4080 :
- P50 primer No. 6840B
- zinc chromate primer No. 4888
- aluminum tint finish No. 4080
- reactive thinner No. 6940B
- standard thinner No. 4980
- Clean and dry white cotton cloths
- Wrapping paper
- Adhesive tape
- Nylon brush
- Compound PR 1432GP
4- PRELIMINARY STEPS
WARNING :
CORROSION TREATMENT AND PAINT PRODUCTS MAY CAUSE INJURY TO THE SKIN
AND RESPIRATORY TRACT. THE OPERATOR SHOULD USE PROTECTIVE EQUIPMENT :
GLOVES, SMOCK, RESPIRATOR.
THE OPERATION SHOULD BE PERFORMED IN A SUFFICIENTLY VENTILATED AREA.
THESE PRODUCTS MAY ALSO CAUSE DETERIORATION OF CERTAIN RUBBER AND
PLASTIC MATERIALS. IN PARTICULAR, IT IS NECESSARY TO PROTECT : TIRES,
ELECTRICAL WIRING, FLEXIBLE PIPES AND ALL EXPOSED PLASTIC PARTS.
- Protection of surrounding area
NOTE : Protection of the surrounding area must be more extensive if the paint is to be applied with a
spray gun.
In all cases, precaution should be taken to avoid penetration of the different materials into
joints.
AA
09-85 Restricted 0-1 12M
AVIONS MARCEL DASSAULT LJ>~Zr± MIRAGE F
BREGUET AVIATION ^cZs^^g*^ Restricted
M A MUAI OK
MANUAL 05
A Carefully examine painted surfaces for defects such as : blistering or flaking, dents, deep scratches.
NOTE : For defects on nose undercarriage cylinder protected with PR 1432 GP, remove the
compound over a large area surrounding the defect with a spatula.
B Rub a large area around the defect with medium grit abrasive paper so as to bare the metal and
enable identification of the corrosion type using the following criteria.
NOTE : The shock absorber cylinder bore (sliding rod) is not protected on bottom side.
(1 ) Surface corrosion
The surface must be cleaned with aliphatic naphtha grade F and lightly rubbed with a fiberglass
brush (if necessary) to obtain a clean, sound metal surface.
(3) Limits
CAUTION :
ALL REWORKING MUST BE SPREAD OVER THE WIDEST POSSIBLE AREA TO AVOID
STRESS CONCENTRATIONS (see illustration).
AA
03-85 Restricted 0-113
AVIONS MARCEL DASSAULT
BREGUET AVIATION^^
ti^^zTZi.
_ _
MIRAGE F
Restricted MANUAL 05
NOTE : - All other parts displaying deep-seated corrosion must be sent to the next higher repair
line.
-THE CYLINDER, ROCKER ARM AND SWIVEL TUBE OF THE MAIN UNDER¬
CARRIAGE ARE MADE FROM VERY HIGH STRENGTH STEEL. IF ONE OF THESE
PARTS BEARS DEFECTS (E.G. SCRATCHES, DEEP DENTS OR DEEP-SEATED CORRO¬
SION), THE WHOLE U/C LEG MUST BE SENT TO THE NEXT HIGHER REPAIR LINE.
C Tear off the strips by pulling them perpendicularly from the surface of the part, so as to remove
poorly adhering paint.
D Thoroughly degrease the sanded area and at least 50 mm (2 in) around it using a clean, dry, white
cloth soaked in aliphatic naphtha grade F, then wipe over with a clean dry cloth. Repeat the procedure
until all grease and dirt has been removed.
E Smooth the edges of surfaces where paint is flaked off in the following manner :
-the oven-baked paintwork of the wheels, nose U/C cylinder and main U/C cylinder and rocker
arm is to be rubbed with 100-grit abrasive paper 3M 461 soaked in white spirit ;
- non-baked paintwork is to be rubbed with a clean cloth soaked in thinner No. 4980.
At 1st and 2nd line maintenance level, the only possible treatment is the application of the paint
scheme as described in paragraph 8.
(1) - Strip surfaces using a brush soaked in a liquid paste composed of Deoxidine 670 and fine grit
pumice.
- Rinse thoroughly in running water.
(2) - Dab the stripped surfaces with an absorbent cotton swab soaked in a solution of Alodine 1200
(35 g per liter of distilled water - 4.77 oz per US gal - 5.6 oz per imp.gal).
- Leave applied for 3 minutes.
- Repeat the procedure several times, checking the color, which can vary from yellow-orange
to light brown.
NOTE : Paleness in color can be due to inadequate degreasing or deterioration of the Alodine
solution.
IMPORTANT NOTE :
PAINTWORK MUST BE TOUCHED UP WITHIN 48 HOURS OF APPLYING ALODINE.
AA
04-87 Restricted 0-1 13M
AVIONS MARCEL DASSAULT jU^>~r5L MIRAGE F
BREGUET AVIATION^oF^-f^^O
Restricted MANUAL 05
- If the nose shock absorber is not installed immediately, protect the cylinder reworked areas with
grease.
CAUTION :
DO NOT APPLY ANY PAINT IN THE BORE OF THE NOSE SHOCK ABSORBER CYLINDER.
(1 ) - Strip retouched parts with a type 2 solution of chromic acid applied with a nylon brush.
- Leave applied for 5 minutes while brushing.
- Rinse thoroughly with clean water to flush the acid.
- Dry with moisture-free compressed air or a clean cloth.
- Buff without rubbling.
(2) - Dab the degreased surfaces with an absorbent cotton swab dipped in a type 6 pickling solution.
(3) - Leave applied for 15 to 20 seconds (dark brassy yellow color), then rinse thoroughly with water
and dry with dry compressed air.
IMPORTANT NOTE :
IF PAINT IS NOT TO BE APPLIED IMMEDIATELY, TREATED SURFACES MUST BE PRO¬
TECTED WITH GREASE.
8- PAINT APPLICATION
(a) Priming
Dilute one volume of wash primer No. 6840B with one volume of reactive thinner No. 6940B.
(b) Post-priming
Dilute one volume of zinc chromate primer No. 4888 with two volumes of thinner No. 4980.
(2) Painting
(a) Clean the areas to be painted with a clean cloth soaked in aliphatic naphtha grade F ; dry with
moisture-free compressed air.
NOTE : If the surfaces to be painted were temporarily protected with grease, remove grease using
white spirit before painting.
AA
03-85 Restricted 0-114
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
(b) Apply paint (preferably by spraying), overlapping onto adjacent surfaces. The part and the paint
should be at the same temperature (15 to 25 °C). Relative humidity should be 40 to 70%.
- Apply a coat of primer (drying time : 1 hour).
- Apply a coat of post-primer (drying time : 1 hour).
- Apply a coat of pre-finishing paint, then a coat of finishing paint (drying time between each coat :
1 hour - final curing time : 48 hours).
NOTE : Do not apply the coat of finishing paint to the inside of the nose wheel bore ; observe the
final curing time, i.e. 48 hours, after application of the coat of pre-finishing paint.
C Apply the compound with a brush over the entire touched-up surface, up to the original section.
If the thickness is important, proceed with successive coats, allowing about 6 hours between
-
coats, at a temperature of 25 °C and a relative humidity of 50% (the surface of the compound should
be tack-free).
D Apply a coat of aluminum-tinted finishing paint No. 4080 over the surfaces where the compound
is visible after the surface of the last coat of compound is no longer tacky.
10 -FINAL STEPS
5 mm __ i 35 i 35 mm i i 5 n
i 1J7 in) ~ (0.19 in)
AA
03-85 Restricted 0-11 4M
AVIONS MARCEL DASSAULT
^3 _
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
1 - SCOPE
To prevent seals from being turned, it is necessary to unstick jacks and shock absorbers which
have not operated for more than 15 days.
2- EQUIPMENT REQUIRED
3- MATERIALS
4- PRELIMINARY STEPS
A Jack up the aircraft so that the wheels clear the ground (see 02-2).
B For jacks, connect the hydraulic power unit (minimum flow rate and pressure).
5- PROCEDURE
(1) Using a dry rag, clean the visible sliding rods of the shock absorbers, then lightly coat them with
hydraulic fluid.
(2) Lower the aircraft onto the ground by slowly operating the lifting jacks so that the shock absorber
rods move very slowly.
(1 ) Using a dry rag, clean the jack rods, then slightly coat them with hydraulic fluid.
(2) Retract the jack rods several times by progressively increasing hydraulic pressure so as to overcome
friction forces and obtain a very slow motion of the jack rods.
AA
0487 Restricted 0-115
AVIONS MARCEL DASSAULT fl^V-^rU
BREGUET AVIATION ^c^F^^^O.
MIRAGE F
^£^=-^2^ Restricted MANUAL 05
6- FINAL STEPS
A If necessary, perform an undercarriage retraction - extension cycle at normal pressure (See 05-6).
AA
05-74 Restricted 0-116
AVIONS MARCEL DASSAULTJLJ>-uZVl
BREGUET AVIATION^r^- ^^
MIRAGE F
Restricted MANUAL 05
1 - SCOPE
To prevent seals from being turned as a result of sticking due to storage or long inactivity of
the jack.
2- EQUIPMENT REQUIRED
3- MATERIALS
4- PROCEDURE
NOTE : If a jack has the rod extended, it is necessary to lightly smear the entire jack rod with
hydraulic fluid.
A Unstick the jack by means of a hand pump or a hydraulic test bench adjusted for minimum flow
rate, as applicable, by slowly increasing pressure until friction forces are overcome and the sliding rod
moves very slowly.
C Drop pressure, carefully wipe the jack sliding rod and disconnect the hydraulic power supply.
AA
12-80 Restricted 0_H7
AVIONS MARCEL DASSAULT jL=J>^rU
BREGUET AVIATION^cT _ _
MIRAGE F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Standard tools
- 0 to 3 m.daN (0 to 20 ft.lb) torque wrench kit
- Accessory kit for 0 to 3 m.daN (0 to 20 ft.lb) torque wrench.
2- MATERIALS
3- PRELIMINARY STEPS
B For charging the shock absorbers, make up a charging device as shown in the figure.
(1 ) Close valves R1 and R2 of charging fixture.
(2) Connect a 0 to 50 bar (725 psi) pressure gauge to charging fixture.
(3) Connect charging fixture to nitrogen source.
(4) Adjust nitrogen source for low pressure and open valve R1 so as to blast the system to eliminate
fluid if any. Close nitrogen source valve and charging fixture valve R1 .
4- PROCEDURE
IMPORTANT : If the aircraft just returns from flight or taxiing, check the pressure only after at least
half an hour has elapsed.
AB
02-75 Restricted 0-118
AVIONS MARCEL DASSAULT L**^~lzSL
BREGUET AVIATION ^ji?3 JSf^>
MIRAGE F
^S^^Q^ Restricted MANUAL 05
NOTE : See figure 2 and read inflation pressure corrected in relation to ambient temperature.
(5) If necessary adjust the pressure as per para.B-4, otherwise torque tighten charging valve control nut
between 0.500 and 0.870 m.daN (3.6 and 6.4 ft.lb) using a 16 mm A/F fork wrench. At the same time
pull out the valve core, in a straight axial line, so as to facilitate centering on its seat.
(6) Disconnect the swivelling adaptor.
(7) Using the leak detecting solution, check charging valve for leakage ; also check internal poppet by
pushing on the valve core.
NOTE : In case of leak, unscrew, re-adjust the pressure, re-tighten control nut to required torque.
If leakage is still present, proceed with replacement of charging valve.
B Charging
(1 ) Remove protective cap from charging valve and connect charging fixture.
(2) Ascertain that valves R1 and R2 of charging fixture are closed (do not tighten), and adjust
nitrogen supply pressure as instructed in para. A(4).
(3) Loosen charging valve control nut through 1 1/2 turns maximum (16 mm A/F spanner).
(4) Progressively open valve R1 of charging fixture. Watch pressure variation and wait one or two
minutes until pressure has stabilized to the desired value (thermal balance).
- If pressure is too high, close valve R1 and open valve R2 until pressure is correct.
- If pressure is too low, adjust nitrogen supply control for correct pressure.
(5) Once pressure is correct, torque tighten valve control nut between 0,500 and 0,870 m.daN (3.6
and 6.4 ft.lb) (16 mm A/F fork wrench).
(6) Drop pressure in charging fixture by closing valve R1, and nitrogen supply valve if applicable, and
opening valve R2.
(7) Disconnect charging fixture from shock absorber.
(8) Using leak detecting solution, check charging valve for leakage ; also check internal poppet by
pushing on the valve core.
NOTE : In case of leak, unscrew, re-adjust the pressure and re-tighten control nut to required torque.
If leakage is still present, proceed with replacement of charging valve.
5- FINAL STEPS
A Lower aircraft on ground (See 02-2).
AB
04-87 Restricted 0-119
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
Bouchon protecteur
AMORTISSEUR AVANT Protective cap
NOSE SHOCK ABSORBER
\
Valve de gonflage
Charging valve
°»
R1 R2
Robinet f
de- purge
contrôle Drain}
Charging
fixture
AMORTISSEURS PRINCIPAUX
MAIN SHOCK ABSORBERS
1 - EQUIPMENT REQUIRED
A - Special tools
-U/C hydraulics 2nd line tool kit.
B - Standard tools
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
-Accessory kit for torque wrench, 0 to 3 m.daN (0 to 20 ft.lb).
-Set of extra-thin open-end wrenches.
D - Spares
Nose U/C shock absorber
-2 filler plug seals.
-1 retaining ring 71 00-0060A070T.
2 - MATERIALS
3 - PRELIMINARY STEPS
D - Remove plug 99 or 103 (16-mm A/F socket) from the filler port and install a filling valve
MS28889-1 in place.
WARNING:
UNCREW THE PLUG WITH CARE, AS FLUID MAY SHOOT OUT IF THE FLUID AND
NITROGEN CHAMBERS HAVE BEEN INTERCONNECTED.
AB
04-87 Restricted 0-121
AVIONS MARCEL DASSAULT/
BREGUET AVIATION^ _ _
MIRAGE F
Restricted MANUAL 05
E - Install shock absorber on filling crane, as shown in figure.
(1 ) Nose shock absorber
- Depress jack pistons, and replace removable jack pad with thrust part C47423 (item A).
- Mount following parts on shock absorber, as shown in figure :
- two-part bush C47421 (item B)
- dummy box C47422 (item C)
- head C47420 (item D) (Lock head through PIP pin on filling crane).
(1 )Open valve R1 and close valve R2 of the fixture test cock ; then, using the hand pump, slowly and
fully extend the shock absorber ; slowlyincrease the pressure up to 20 bar (290 psi) to make sure that
the separator piston has been properly thrust to down stop, then drop the pressure again and close
valve R1.
(2) Progressively open valve R2 and fully compress shock absorber. Close valve R2 as fluid stops
flowing out from drain.
(3) Repeat the above two operations until fluid flowing from drain is free of air. Complete these
operations by fully compressing the shock absorber.
(4) Close filling valve.
E Remove filling valve and install plug 99 or 103 provided with new seals (16 mm AF socket).
Torque tighten to 1 ,50 mdaN (1 1 ft.lb).
AB
09~77 Restricted 0-122
AVIONS MARCEL DASSAULT [I^Ji^^ZU.
BREGUET AVIATION,,
MIRAGE F
Restricted MANUAL 05
(2) Progressively open valve R2 and fully compress the shock absorber to mechanical stop. As fluid
stops flowing out, disconnect the filling fixture.
(3) While holding the shock absorber fully compressed, mandatorily top up the chamber fluid level by
injecting nitrogen at low pressure through the charging valve. Allow excess fluid to flow out.
(4) With zero pressure in the nitrogen chamber and fluid level adjusted, tighten the charging valve
control nut to a torque of 0.500 to 0.870 m.daN (3.6 and 6.4 ft.lb) (16-mm A/F fork wrench).
D Screw the protective cap (tighten by hand) onto the charging valve.
6- FINAL STEPS
C Proceed to :
- either installation of shock absorber on main (see 05-1 ) or nose (see 05-3) U/C leg,
- or storage of shock absorber (see 05-1 ).
AB
12-80 Restricted 0-123
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
Valve
de
remplissage
Filling valve
J, T
r °1
Valve de gonflage
Charging valve
Potence
de
remplissage
Filling
crane
Robinet de contrôle
Charging fixture
Amortisseur principal
Main shock absorber
1 - GENERAL
For optimum lubrication to be obtained on the main undercarriage shock absorber self-a¬
ligning bearings, the operation must be performed with the aircraft jacked up then resting on
its wheels.
2 - EQUIPMENT REQUIRED
B - Spares
-1 pin 2331 OAA 020 025 LE.
3 - MATERIALS
-White spirit.
-Grease Air 4222 or Air 421 0.
-Oil Air 3512.
4 - PRELIMINARY STEPS
B - Make certain that aircraft electrical power systems are not energized.
C - Jack up the aircraft so that the wheels clear the ground (see 02-2).
D - Manually open the U/C doors (see 02-0).
WARNING:
TAKE THE SAFETY MEASURES (SEE 01 -0).
5 - PROCEDURE
A - Cleaning
Clean the grease fittings, linkages and hinge knuckles with a rag either dry or lightly
moistened with white spirit.
CAUTION:
NEVER USE SOLVENTS SUCH AS TRICHLORETHYLENE FOR CLEANING OPERA¬
TIONS.
AA
04 - 87 Restricted 0- 1 25
AVIONS MARCEL DASSAULT lLJ>~zr\>s. MIRAGE F
BREGUET AVIATION ^c^ -^^>
^£S^-^Q^> Restricted MANUAL 05
B Greasing
(1) Grease all points shown in figures as per captions, observing the amount of grease to be injected
into the points where indicated.
NOTE1 :
If grease is excessively pressed out around a grease fitting, the latter may be choked. Replace
the grease fitting ; if no improvement is obtained, determine the cause.
NOTE 2 :
To grease the door central hinge greasing point, two different procedures can be used accor¬
ding to the actual door position :
- if the door is «locked open» (jack internal lock) :
disconnect the door jack (two 17 mm A/F wrenches) to gain access to the greasing point,
- if the door is not locked open :
partially close it by hand and grease the point using a Sudex 90° adapter.
NOTE 3
For greasing the U/C-up stop bearing surface of the swivel tube rotation bellcrank on cylinder
(view on F), unlock the legs and partially lift them so as to disengage the stop.
Thoroughly clean the cylinder bearing surface, then apply a light film of grease.
(3) If applicable, reconnect the nose U/C door jack (two 17 mm A/F wrenches) and safety with a
locking pin.
APPLY NEITHER OIL NOR GREASE TO HINGES EQUIPPED WITH TEFLON-LINED SELF-
ALIGNING BEARINGS.
FINAL STEPS
AB
1083 Restricted 0126
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
NOTA: NOTE :
FIGURE 4 - GRAISSAGE ET PROTECTION DES ARTICULATIONS DES TRAPPES MOD. 581 NON APPLIQUEE MOD. 581 NOT INCORPORA TED
ET DE L'ATTERRISSEUR PRINCIPAL Ces articulations sont These hinges are to be
LUBRICATION OF MAIN UNDERCARRIAGE AND DOOR HINGES démontées et graissées removed and lubricated
à la main (Voir 05-1) by hand (See 05-1)
AB 0-127
04-87 Restricted 0-127 FIGURE 4
AVIONS MARCEL DASSAULT
BREGUET AVIATION
1 - SCOPE
Correct installation of seals is very important. Although not difficult, installing seals requires
certain precautions and should be performed with utmost care.
2- EQUIPMENT REQUIRED
A Special tools
- Tools specific to installation of rubber and teflon seals are listed in the «disassembly - assembly»
sheet of the equipment item involved.
3- MATERIALS
-White spirit
I - Microfiltered hydraulic fluid Air 3520
4- TYPES OF SEALS
- Refer to figures.
5- INSTRUCTIONS
(1 ) Seals are supplied in individual bags marked with the date of manufacture.
(2) Before installation, carefully clean grooves and surfaces in contact with the seals during installation.
NOTE : Do not dip parts still equipped with seals, such as fixed seals.
After cleaning, let dry, wipe with a rag inside grooves and on the part, and blast with moisture-free
compressed air if possible. Grooves and all surfaces with which seals come into contact must be
thoroughly clean and dry,
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(4) Any
seal removed must be replaced.
Never lubricate seals before definitively installing them in grooves. Specially double seals (e.g.
SI-SE seals) should be free of fluid on their bearing surfaces.
When removing or installing seals, take care not to scratch the cylinder.
(5) Special attention shall be paid to cleanliness when installing seals. It is necessary to work in a
clean, dust free place with thoroughly cleaned tools.
(6) Never install distorted or cut seals, as cuts are incipient tears.
(7) Never handle seals with greasy hands. Any seal contaminated by greasy materials other than the
installation fluid, shall be discarded.
(8) When assembling the unit, slightly lubricate the visible seal portion with a spatula. Unless
otherwise specified, never use fluids other than the operating fluid of the unit.
(9) Once seals are correctly positioned, ensure that no slipping or tearing can occur.
Correctly position the parts. Any seal tearing or incipient tearing shall be a cause for removal of the seal
involved.
Install seals progressively, without excessively pushing. If jamming or binding is felt, disassemble and
replace seals according to their condition.
IMPORTANT : To install rubber seals and remove rubber and teflon seals of plasticized parts, use
special spatula A 46524.
6- INSTALLATION OF SEALS
Ascertain that all groove sides and surfaces coming into contact with the seal are perfectly clean
and dry.
Locate the single seal (in the direction of the chamfer if the seal is chamfered), or the inner seal
(for double seals), ore the end of the part and engage it by means of the spatula. The seal must be
stretched as little as possible. Then, progressively push the seal into the groove by turning the spatula
around the part. Avoid turning the seal over.
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For double seals, install the outer seal in the same way, placing it exactly concentric with the inner
seal.
In this case also, the inner seal and the cylindrical engagement section of the part must not be
lubricated. It is absolutely necessary that the contact area of concentric seals is free of fluid.
Place the seal(s) against one groove side so that when installing metal parts seal(s) do not tend to
turn over or slip.
To facilitate installation of the male part, slightly lubricate (See para. 5-A(8)) the associated bore
and the external surface of the rubbing seal.
In all instances, ensure that mechanical parts are correctly positioned and avoid any abnormal
stress.
Certain assemblies which are difficult to fit, require the use of a mallet, with a wooden plate or a
plastic drift interposed.
As a rule, installing a seal is relatively easy, except for seals with small diameter, housed in a
machined groove.
The inner seal of double seals shall be installed in the same way and accurately fitted to the outer
seal.
Place the seal(s) against one groove side in the suitable direction (view E).
NOTE : Installation of seals in grooves with a side consisting of a thrust washer or a flange, shall be
simply performed with the fingers.
Slightly lubricate (see para. 5-A(8)) the cylindrical surface of the male part and the rubbing surface
of the seal.
Take care to correctly position the part (axis of part normal to the mating surfaces).
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Split plastic seals shall be installed on male or female part in the same way.
Split plastic seals shall be installed with the fingers, acting as close as possible to the cut (The cut is
either on a diametrical or oblique plane).
Do not abnormally separate the two seal ends to facilitate installation. The plastic seal shall be
placed in abutment against one groove side, with the rubber seal(s) on the pressure side coming into
contact with the plastic seal. As regards installation of the rubber seal(s), observe the method described
in para. A.
C Composite seals
- These seals include at least one rubber seal and one plastic seal (generally made of teflon) which
are concentric with each other (views J and M).
IMPORTANT : This method is not systematically applicable, since the natural shrinkage and relative
thinness of the teflon seal do not always enable the latter to be retained in the groove as the shrinking
ring is mounted, and the teflon ring may escape.
This can be avoided by using a two-part shrinking ring, with a foil interposed, for instance.
Locate the female part on the part equipped with seals by rotating. No jamming should be felt
- ;
otherwise, disassemble and repeat all operations with new seals.
For reassembling, the assembly lubricant may be more liberally applied (See para. 5-A(8)).
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This method shall be used whenever possible. Mount a metal insertion cone at the end of the
male part. This cone shall have a half-angle of 5° at the apex and the same diameter as the male part.
The cone shall be centred on the latter. Assembly shall be performed by rotating and pushing the male
part. The insertion cone shall be separated from the part after insertion.
The advantage of this method is that the teflon seal may be installed and the metal parts assembled
at the same time.
This method is recommended when the above method is not practical. For the same reason as that
explained in the paragraph relating to assembly of the female part, an expansion cone shall be used to
install the teflon seal, before assembling the metal parts.
The metal expansion cone shall have a half-angle of 5° at the apex and a cylindrical section with a
diameter equal to or slightly larger than that of the male part.
- Insert the cone until the cylindrical section comes into contact with the teflon seal and remove
the cone after a few seconds have elapsed.
- Immediately proceed to assembly of the male part by rotating and pushing. No jamming should
occur ; otherwise, disassemble and repeat all operations with new seals.
For reassembling, the assembly lubricant may be more liberally applied (see para. 5-A8).
During factory repair, some parts may be machined to dimensions greater than the original
dimensions. These parts are marked by the repair dimension index following the part number, i.e. R1,
R2, R3, R4orR5.
During reassembly, these parts should be fitted with teflon seals to the corresponding oversize
dimension.
For teflon seals which are not split, a mounting cone and a retaining bush of the same oversize
dimension should be used.
Parts and tools to which oversize dimensions apply are indicated in the assembly-disassembly
worksheet of the part concerned.
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Vue - B
View A View B
m
Vue - C
View - C
Vue - D
View - D
Présentation correcte
Correct installation
Vue - E
View E
Joint caoutchouc
Rubber seal
Vue-K
View K
1 - SCOPE
2- APPLICABILITY
Applicable to jacks whose rods are sealed by composite seals (rubber-teflon seals).
3- PROCEDURE
A Carefully wipe the suspected jack and the ends of the lines connected to it.
(c) If applicable, lower the aircraft back onto its wheels (see 02-2).
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1 - GENERAL
2- EQUIPMENT REQUIRED
3- PRELIMINARY STEPS
A Jack up the aircraft until its wheels are clear of the ground (see 02-2).
WARNING :
TAKE THE RELEVANT SAFETY MEASURES (SEE 01-0).
4- PROCEDURE
B Visual inspection
Even if only one detector has tripped, perform a visual inspection on both main U/C units, namely :
(1 ) U/C legs and their attachment points :
- cylinders,
- swivel tubes,
- rocker arms,
(2) wheels,
(3) U/C retraction jacks and their attachment points,
(4) telescopic rods and their attachment points,
(5) elastic rods and their attachment points.
AE
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C - Thorough checks
-To be performed on the main U/C unit(s) involved in the tripping of the hard landing
detector (modification 692 incorporated) or,
-To be performed on both main U/C units (modification 692 not incorporated).
(2) Check the wheels using the eddy current method (see 05-5).
(6) If the pins are in satisfactory condition, reinstall the shock absorber (see 05-1).
(7) Level the aircraft using the quick method (see 02-2).
(9) Check undercarriage adjustment in up position (see 05-1 ). If the check proves unsatisfac¬
tory, find the cause of the defect.
(1 0) If a check proves unsatisfactory, remove the crash recorder to use the vertical speed re¬
cording (see 171).
CAUTION:
IF ONE OR BOTH MAIN UNDERCARRIAGE LEG(S) IS (ARE) TO BE SENT TO NEXT
HIGHER REPAIR LINE SUBSEQUENT TO THE RESULTS OF THE CHECKS, DISCARD
THE CORRESPONDING TIRES.
D - Testing
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(2) Check the undercarriage and door operating pressures (see 05-6).
(3) Check the undercarriage and door operating times (see 05-6).
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^^ Restricted MANUAL 05
1 - PRELIMINARY STEPS
- Jack up the aircraft with its wheels clear of the ground (see 02-2).
- Remove the wheels with burst tires (see 05-5) and send them to the next higher repair line.
2- PROCEDURE
A If one or both tires have been torn to shreds, carefully inspect the aircraft structure for damage
which might have been caused by the projection of pieces of tire. Particular attention should be paid to
the undercarriage doors, the lower surfaces of wing flaps, the ventral fins and the surrounding aircraft
structure.
WARNING :
TAKE THE RELEVANT SAFETY MEASURES (see 01-0).
(2) Check the lower section of the rocker arm, ensuring in particular that the connection unit, the
brake unit supply lines and the pressure switch are not damaged.
(6) Check adjustment of the main undercarriage in the up position (see 05-1 ).
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(7) Check the undercarriage and door operating pressures (see 05-6).
NOTE : It is advisable to perform the last two checks at the same time, to prevent any incidents
should adjustment of the undercarriage in the up position be incorrect.
CAUTION :
IF PRESSURE IS ABNORMALLY HIGH DURING MOVEMENT, STOP THE SEQUENCE
AND LOOK FOR THE CAUSE OF THE ANOMALY (E.G. MISADJUSTMENT, DISTORTION,
ETC.).
(2) Check that there is no play in the swivel tube or the torque link hinges by moving the swiveling
assembly laterally by the wheel spindles.
(4) Check adjustment of the nose undercarriage in the up position (see 05-3).
(5) Check the undercarriage and door operating pressures (see 05-6).
NOTE : It is advisable to perform the last two checks at the same time, to prevent any incidents
should adjustment of the undercarriage in the up position be incorrect.
CAUTION :
IF PRESSURE IS ABNORMALLY HIGH DURING MOVEMENT, STOP THE SEQUENCE
AND LOOK FOR THE CAUSE OF THE ANOMALY (E.G. MISADJUSTMENT, DISTORTION,
ETC.).
E Carry out functional tests of the undercarriage and warning system (see 05-6).
AB .
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1 - PRELIMINARY STEPS
- Jack up the aircraft with the wheels clear of the ground (see 02-2).
2- PROCEDURE
NOTE : The purpose of the operations listed below is to locate any damage which may have been
caused by engagement of the aircraft in the arrester barrier.
The cause of arrester barrier engagement must also be looked into.
NOTE : It is advisable to perform the last two checks at the same time, to prevent any incidents
should adjustment of the undercarriage in the up position be incorrect.
CAUTION :
AA .
NOTE : It is advisable to perform the last two checks at the same time, to prevent any incidents
should adjustment of the undercarriage in the up position be incorrect.
CAUTION :
- Carry out functional test of undercarriages and warning system (see 05-6).
AB
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1 - GENERAL (figure 8)
- Ball bearing type flexible controls transmit push-pull movements and are used to provide tension
and compression linkage in the flight control system.
- Flexible controls are installed in aircraft for :
1 - brake chute (type S71 )
2 emergency U/C - doors (type S41 )
3 emergency/parking brake (type S41 )
4 engine (type S71)
5 nose U/C door unlocking (type S71 ).
2- DESCRIPTION (figure 9)
-Central strip 12, made of stainless steel, is integrally connected by pins to the two sliding
endpieces 1 1 ; appropriate endpieces, 1 and 32, are screwed to the ends of endpieces 1 1 and connected
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MANUAL. . «r-
1 - GENERAL( Figure 8)
-Ball bearing type flexible controls transmit push-pull movements and are used to provide
tension and compression linkages in the control systems.
-Flexible controls are installed in aircraft for:
1 - brake chute (type TFX1 5)
2 - emergency undercarriage (type TFX10)
3 - emergency/parking brake (type TFX1 0)
4 - engine (typeTFX15T)
5 - nose U/C door unlocking (type TFX1 5T)
2 - DESCRIPTION (figure 9)
The control consists of the following:
-a stainless steel central strip 12 connected by pins 37 to two sliding rods 11 at the end
of which are screwed appropriate end fittings 1 and 32 connected to the power take-offs.
-the surface of the sliding rods 11 is protected by a self-lubricating coating applied dur¬
ing production.
-two stainless steel rails 17 serving as ball races and absorbing the loads. These two rails
are guided by a shoe at each end and their travel is limited by guide stops 16, the back-and-
forth motion of which is restrained with a clearance between the adapter 1 9 and the end fit¬
ting 6. This assembly permits free rotation of the rod 11 with the strip 12 and rails 17; it also
allows the rails to slightly slide in translation with respect to the sheath in order to compensate
for the differences in bending radii, thus enabling control distortion up to a minimum radius of:
-150 mm (6 in) forTFXIO
-180 mm (7 in) forTFX15
-the controls are designed to operate with a maximum system angle "a" of 270°. The sys¬
tem angle is the angle determined by the position of the end fittings in place in the aircraft.
The following controls have a system angle a :
-emergency undercarriage: a = 180°,
-emergency/parking brake: a = 90°,
-nose U/C door unlocking: a = 141°.
-the central strip slides along two lines of balls which are kept apart by two cages 18
each consisting of two foil strips having stamped holes to accommodate the balls and assem¬
bled together by electric weld spots between the balls.
-the adapter 19 and the end fitting 6 are screwed together and safetied by a cup washer
13 crimped after tightening in two blind holes of the end fitting.
-the moving parts of the two types of controls are the same and have the same dimen¬
sions. The only difference rests in the outside diameter of the end fittings 6 and the threaded
portion of the sliding rods 1 1 :
-TFX10 : end fitting 6 = M8x1 threads
sliding rod 11= M4x0.7 threads
-TFX15 : end fitting 6 = M10x1 threads
sliding rod 1 1 = M6x1 threads,
-the fixed end fittings are crimped and should not rotate over the sheath,
-the sheath is used to maintain the spacing between the various components of the con¬
trol and to absorb the loads applied to the latter.
-the sheath is fitted with rubber sleeves at the control bearing points on the airframe,
where it is attached by means of rubber-coated collars (once the collars are tightened, the
sheath can slide in translation).
-each type of control has a different sheath:
-TFX10: right-hand twisted stainless steel strips 20 (230 mm pitch) maintained by a
left-hand twisted strip (5 mm pitch) protected by heat-shrinkable tubing 14.
-TFX15: right-hand twisted carbon steel wire strand 22 (220 mm pitch) placed bet¬
ween an inner Teflon tube 21 and an outer Teflon sleeve 23.
- The sliding end-piece terminating in the pressurized zone of the cockpit is sealed by nut 2 fitted
with o-ring 3.
-In the pressurized zone, the sheath is sealed with seal 29 ; this seal is compressed between
washers 28 and 30 through nut 27 fitted on base 31 , itself attached to frame 10 and 1 1 .
- The fixed end-pieces are mounted in swivel structure supports (eye bolt 9 or swivel support 24) ;
these supports are secured with skirt-type nuts 8 and 10 and lock nut 7 fitted on either side of the ball
joint used for adjusting the control translation. Since the nut skirts are of different lengths, be careful
to mark the installation direction.
- Some controls are supplied preformed to angle ot. This preforming consists in adjusting the rail
length in the fixed end-pieces oriented according to their operational position in aircraft, and taking the
different bend radiuses into account.
3- OPERATING PRINCIPLE
When one of the sliding end-pieces is operated in traction or compression, the movement and stress
are transmitted to the central rod which slides on the balls ; the balls themselves slide on the rails made
integral with the fixed end-pieces. As a reaction, these rails absorb the load stresses transmitted by the
central rod.
AA
09-77 Restricted 0-141
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05
-in. the pressurized zone of the cockpit, the sliding rod is sealed by a packing nut 2 fitted
with and O-ring 3 on each side of the control.
-in the pressurized zone, the sheath is sealed by a split seal 29 compressed between a
guide 28 and a washer 30 (in two parts to facilitate installation in the aircraft) by a nut 27 on
a mounting base 31 on the cockpit bulkhead.
-the fixed end fittings are mounted in structural swivel joint supports (eyebolt 9 or swivel
joint cage 24) with a skirt nut 10 and a locknut 7 on each side of the swivel joint used for ad¬
justing the control in translation.
-two grip flats 4 near the sliding rod threads at each end are at right angles to the central
strip and used to hold the latter when tightening the end fittings.
3 - OPERATING PRINCIPLE
When one of the sliding rods is operated in traction or compression, the movement and
the force are transmitted to the central strip which slides on the balls; the balls themselves roll
on the rails placed in the sheath. As a reaction, the sheath absorbs the load transmitted by the
central strip.
Détail A
(Ensemble de guidage)
(Guide assembly)
Absence de
contrainte
en vrillage
No twist
stress
Flancs
parallèles
sans contrainte
en vrillage
Sides parallel
without
twist stress
Absence de contrainte
en vrillage
No twist stress
DETAIL B
1 - GENERALITES
This sheet describes :
para. 4 - The precautions to be taken when handling a flexible control,
para. 5 - The check to be performed before removal of a control,
para. 6 - The removal procedure.
para. 7 - The check to be performed before installation of a control,
para. 8 - The preparation of a control before installation,
para. 9 - The installation.
para. 10 - The check to be performed on a control installed in aircraft in non-connected
condition.
para. 1 1 - The adjustment and operating check.
para. 12 - The safetying of the sliding rod packing nuts with PR compound.
CAUTION:
ATTEXIBLE CONTROL ONCE REMOVED MUST MANDATORILY BE REPLACED B A
NEW ONE.
2 - EQUIPMENT REQUIRED
A - Standard tools
-Dial gauge.
-Dial gauge support (local manufacture).
-Spring scale.
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
-Accessory kit for torque wrench, 0 to 3 m.daN (0 to 20 ft.lb).
B - Special tools
-Set of flexible control end fitting guards M31 144.
C - Materials
-Oil ARDROX 397-2.
. -Oil AIR 3512.
-Compound PR 1422A1/2.
-White spirit.
3 - PRELIMINARY STEPS
-According to the control concerned, open or remove the following.
A - Brake chute control (1, figure 8).
-Cockpit LH gunnel fairing.
-Engine (See 06-4).
-Access doors : 11-09, 13-00, 17-00, 17-01, 20-00, 22-00, 25-00, 26-00, 28-00,
29-00, 29-OOi, 30-00i, 31 -OOi, 35-00i, 36-00i, 38-00i, 39-OOi.
B - Emergency undercarriage control (2, figure 8).
-Ejection seat (See 09-4).
- Instrument panel (See 09-1 ).
-Control handle (See 05-6).
-Cockpit RH side panels : 04-04i, 05-04i, 07-04Î.
-Access door : 10-04, 11-04L 12-04, 13-04L 13-06i, 14-04i, 15-06, 17-06, 17-06L
18-06,19-05,23-05.
-Nose cone (See 03-2).
-Sealed panel at frame 2 (See 03-5).
AB
03-88 Restricted 0-144
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BREGUET AVIATION ^£^ "Z&<^> - , ....,,... «r
^<-> ^=^> Restncted MANUAL 05
1 - GENERAL
NOTE: These controls constitute a new generation of flexible controls which remain inter¬
changeable with Teleforce flexible controls.
This sheet describes :
para. 4 - The precautions to be taken when handling a flexible control,
para. 5 - The check to be performed before removal of a control,
para. 6 - The removal procedure.
para. 7 - The check to be performed before installation of a control,
para. 8 - The preparation of a control before installation,
para. 9 - The installation.
para. 10 - The check to be performed on a control installed in aircraft in non-connected
condition.
para. 1 1 - The adjustment and operating check.
para. 12 - The safetying of the sliding rod packing nuts with PR compound.
CAUTION:
ATUEXIBLE CONTROL ONCE REMOVED MUST MANDATORILY BE REPLACED BY A
NEW ONE.
2 - EQUIPMENT REQUIRED
A - Standard tools
-Dial gauge.
-Dial gauge support (Local manufacture).
-Spring scale.
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
-Accessory kit for torque wrench, 0 to 3 m.daN (0 to 20 ft.lb).
B - Special tools
-Set of flexible control end fitting guards M31144.
C - Materials
-Oil AIR 3512.
-Compound PR 1422A1/2.
-Adhesive tape, 12 mm (0.5 in) wide.
3 - PRELIMINARY STEPS
-According to the control concerned, open or remove the following.
A - Brake chute control (1, figure 8).
-Cockpit LH gunnel fairing.
-Engine (See 06-4).
-Access doors : 11-09, 13-00, 17-00, 17-01, 20-00, 22-00, 25-00, 26-00, 28-00,
29-00, 29-00i, 30-00i, 31 -OOi, 35-00i, 36-00i, 38-00i, 39-00i.
B - Emergency undercarriage control (2, figure 8).
-Ejection seat (See 09-4).
-Instrument panel (See 09-1).
-Control handle (See 05-6).
-Cockpit RH side panels : 04-04i, 05-04i, 07-04L
-Access doors : 10-04, 11-04i, 12-04, 13-04i, 13-06L 14-04i, 15-06, 17-06, 17-06i,
18-06, 19-05, 23-05.
-Nose cone (See 03-2).
-Sealed panel at frame 2 (See 03-5).
A - The control should always be handled with care (end fitting guards installed). Avoid
bending or twist stresses.
B - The sheath should never show wrinkles.
C - For removal and installation of a control in aircraft :
-rest the entire length of the control on a channel-shaped support,
-attach the guide cable to the control to be removed. For installation, use the guide cable
to guide the control through its full run and not to pull it,
-station an operator at each end of the control and a third one to guide it through the in¬
termediate access doors, in particular in the curves.
D - Should the front or the rear part of the control have to be removed after installation to
engage the end fittings in the swivel joint supports, perform this operation along a curved sec¬
tion of its run and in the same curvature plane to avoid damaging the internal tracksT
E - When tightening the skirt nuts and their locknuts onto the swivel joint support, make sure
that the sheath is not under twist stress.
NEVER HOLD THE END FITTING BY THE FLATS.
F - When tightening the locknut of the sliding rod end fitting, hold the rod by its flats with a
wrench to avoid twist stresses. After tightening, the flanges of the clevis end should be parallel
to the plane of the lever to which it is connected without undue bearing contact (detail D, fig¬
ure 9).
AA
03-88 Restricted 0-1 44H
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^.eo Restricted .jamiiai
MANUAL nr-
05
-NOT TO BEND THE CONTROL BY A RADIUS SMALLER THAN THE MINIMUM PER¬
MITTED:
180 mm (7 in) FOR TFX15 CONTROLS,
150 mm (6 in) FOR TFX10 CONTROLS.
-FOR TRANSPORT OR STORAGE, LONG CONTROLS CAN BE COILED IN A FIGURE
OF "8", PROVIDED A BEND RADIUS AT LEAST EQUAL IO 1.6 TIMES THL MINIMUM RA¬
DIUS IS OBSERVED (EACH BEND SHOULD NOT EXCEED 270°). ONLY THIS TYPE OF
COILING WILL PREVENT DAMAGE TO INTERNAL TRACKS.
A - The control should always be handled with care (end fitting guards installed). Avoid
bending or twist stresses.
B - The sheath should never show wrinkles.
C - For removal and installation of a control in aircraft:
-rest the entire length of the control on a channel-shaped support,
-attach the guide cable to the control to be removed. For installation, use the guide cable
to guide the control through its full run and not to pull it.
-station an operator at each of the control and a third one to guide it through the in¬
termediate access doors, in particular in the curves.
D - Should the front or the rear part of the control have to be removed after installation to
engage the end fittings in the swivel joint supports, perform this operation along a curved sec¬
tion of its travel, and in the same curvature piane, ;o avoid damaging the internal tracks.
E - When tightening the skirt nuts and their locknuts onto the swivel joint support, make sure
that the sheath is not under twist stress.
NEVER HOLD THE CONTROL BY THE END FITTING WITH A TOOL.
F - When tightening the locknut of the sliding rod end fitting, hold the rod by its end fittings
with a wrench to avoid twist stresses. After tightening, the flanges of the clevis end should be
parallel to the plane of the lever to which it is connected without undue bearing contact (de¬
tail A).
-Check axial play of swivel joints in their supports (See detail E, figure 9).
-Check that skirt nuts (8) or (10) and their locknuts (7) are correctly tightened.
-Attach a dial gauge on an adjacent structure element or on the sheath end fitting
by means of a suitable support so as to feel the relative play between swivel joint 33 and its
cage (24).
-Operate the control by hand along its length.
-The dial guage must indicate a play < 0.2 mm (0.007874 in).
-Should the play be greater than this tolerance value, the cage of the swivel joint
support or the complete eyebolt must be changed.
NOTE: For the note undercarriage door unlocking control, this check may be performed on
workbench with the control removed (see Note 2, para. 6-B(5)).
6 - REMOVAL
A - General instructions
NOTE: For the nose U/C door unlocking control, apply the specific instructions in para. B.
-Disconnect and remove connecting end fittings (1) and (32) and their locknuts.
- Remove:
-packing nuts (2) and their seals (3) if applicable,
-skirt nuts (8) and their locknuts (7) forward of the swivel joint support (note the
position of the long -skirt and short-skirt nuts),
-the components specified in the instructions specific to each control.
-Modification 696 not incorporated:
-Remove the rubberized compound collar safetying the sleeve nuts of the end fit¬
tings (M, figure 9) (pulling the control through the attaching clamps may prove difficult be¬
cause of the thickness of this collar).
- Remove cockpit seal (detail F, figure 9) (access doors 1 0-04, 1 0-08, 1 1 -09).
-Unscrew packing nut (27), then remove seal (29) and its thrust washers (28) and (30).
Apply a light coat of french chalk to the sheath to facilitate the sliding motion of the seal dur¬
ing withdrawal of the control.
-Pull the control to free the fixed end" fittings from their swivel joint supports or remove
the swivel joint support or eyebolt from the structure in accordance with the instructions spe¬
cific to each control.
-Remove skirt nut (8) and its locknut (7) aft of the swivel joint support.
-Place an appropriate guard on each end fitting (spacer at the front, guard with cable at
the rear).
-Withdraw the control in the direction indicated in the instructions specific to each con¬
trol and leave the guide cable in place to facilitate the installation of the new control.
-Reinstall skirt nuts (8) or (10) and their locknuts (7) as well as the packing nuts and
their seals (if applicable) on the fixed end fittings of the removed control.
-Recover cockpit sealing packing nut (27, detail F) for use with the new control to be in¬
stalled (except for the emergency undercarriage and door control since the nut involved can¬
not be removed).
AA
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-Check axial play of swivel joints in their supports (See detail B, figure 9).
-Check that skirt nuts (10) and their locknuts (7) are correctly tightened.
-Attach a dial gauge on an adjacent structure element or on the sheath end fitting
by means of a suitable support so as to feel the relative play between swivel joint (33) and its
cage (24).
-Operate the control by hand along its length.
-The dial gauge must indicate a play < 0.2 mm (0.007874 in).
-Should the play be greater than this tolerance value the cage of the swivel joint
support or the complete eyebolt must be changed.
NOTE: For the nose undercarriage door unlocking control, this check may be performed on
workbench with the control removed (See Note, para. .6-13 (5))
6 - REMOVAL
A - General instructions
NOTE: For the nose U/C door unlocking control, apply the specific instructions in para. B.
-Disconnect and remove connecting end fittings (1) and (32) and their locknuts.
- Remove:
-skirt nuts (8) and their locknuts (7) forward of the swivel joint support,
-Remove the cockpit seal (detail C, figure 9) (access doors 10-04, 10-08, 11-09).
-Unscrew packing nut (27), then recover half-guides (28),, split seal (29) and half-
washers (30) for use with the new control to be installed.
-Pull the control to free the fixed end fittings from their swivel joint supports or remove
the swivel joint support or eyebolt from the structure in accordance with the instructions spe¬
cific to each control.
-Remove skirt nut (8) and its locknut (7) aft of the swivel joint support.
-Place an appropriate guard on each end fitting (spacer at the front, guard with cable at
the rear).
-Withdraw the control in the direction indicated in the instructions specific to each con¬
trol and leave the guide cable in place to facilitate the installation of the new control.
-Reinstall the skirt nuts and their locknuts as well as the packing nuts and their seals on
the fixed end fittings of the removed control.
B - Spécifie instructions
(1 ) Brake chute control
- Remove:
-the cockpit end swivel eyebolt at its attachment point to the structure,
-the guide assembly on brake chute hook mechanism end (18-19, detail A,
figure 8),
-the attaching clamp under frame 36,
-Pull the control forward to free the rear end fitting from the guide assembly and attach
the guard with cable.
-Pull the control aft to free its passage in the cockpit seal at frame 10 and attach the spa¬
cer.
-Withdraw the control at the front through door 1 1 .09.
(2) Emergency undercarriage control
-Remove:
-the fasteners attaching the electrical wiring strands and their guards to the cockpit
floor,
-the seven clamps attaching the sheath in the cockpit (one of which accessible
through pressure bulkhead at frame 2),
-the attaching clamp to the right of door 1 0.04.
-Pull the control forward to free the rear end fitting from the swivel joint support and at¬
tach the guard with cable.
-Pull the control aft to free the portion routed in the cockpit, then withdraw it forward in
the cockpit.
(3) Emergency/parking brake control
-Pull the control aft to free the front end fitting from its swivel joint support, then from
the passage through frame 7 and attach the spacer.
-PuJI the control forward to free the rear end fitting and attach the guard with cable.
-Withdraw the control forward in the cockpit.
(4) Engine control
-Remove the engine end swivel eyebolt and attach the guard with cable.
-Pull the control aft to free the front end fitting from the throttle swivel joint support and
attach the spacer.
-Withdraw the control forward in the cockpit.
(5) Nose U/C door unlocking control
NOTE : 1 For the sole purpose of facilitating the maintenance operations (adjustment of
control or removal/installation of equipment in compartment), it is tolerated to re¬
moye and reinstall the same control, complete with its two swivel joint supports^
in the same aircraft ; this is the only exception to the general ruleT
2 The check of the support swivel joint play (para. 5) and the replacement of a
swivel joint cage (para. 8-D), if necessary, may be facilitated if the operation is
performed with the control removed and placed on a workbench.
-Remove the protective gutter located under the evaporator and the sheath attaching
clamp.
-Disconnect the connecting end fittings at each end without altering their adjustment.
-Remove the swivel joint supports from the structure at the center and rear locks (8 mm
A/F screws and flat washers).
-Remove the control complete with its swivel joint supports and lay it flat on a work¬
bench, observing the precautions specified in para. 4.
-If the same control is to be reinstalled:
DO NOT ALTER THE ADJUSTMENT OF THE SWIVEL JOINT SUPPORTS AND
CLEVIS ENDS.
-If the control is to be replaced:
-Remove the connecting end fittings and the swivel joint supports on workbench.
Note the position of the long-skirt and short-skirt nuts.
-Reinstall the skirt nuts and their locknuts as well as the packing nuts on the re¬
moved control.
AB
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B - Specific instructions
(1) Brake chute control:
- Remove:
-the cockpit end swivel eyebolt at its attachment point to the structure,
-the guide assembly on brake chute hook mechanism (18-19, detail A, figure 8),
-the attaching clamp under frame 36.
-Pull the control forward to free the rear end fitting from the guide assembly and attach
the guard with cable.
-Pull the control aft to free its passage in the cockpit seal at frame 10 and attach the spa¬
cer.
-Withdraw the control at the front through door 1 1 .09.
-Remove the protective gutter located under the evaporator and the sheath attaching
clamp.
-Disconnect the connecting end fittings at each end without altering their adjustment.
-Remove the swivel joint supports from the structure at the center and rear locks (8 mm
A/F screws and flat washers).
-Remove the control complete with its swivel joint supports and lay it flat on a work¬
bench, observing the precautions specified in para. 4.
-If the same control is to be reinstalled:
DO NOT ALTER THE ADJUSTMENT OF THE SWIVEL JOINT SUPPORTS AND CLEVIS
ENDS.
-If the control is to be replaced:
-Remove the connecting end fittings and the swivel joint supports on workbench.
Note the position of the long-skirt and short-skirt nuts.
-Reinstall the skirt nuts and their locknuts as well as the packing nuts on the re¬
moved control.
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B - Remove the storage protectors from the end fittings ; clean the sliding rods with a dry
clean cloth and slightly lubricate them with ARDROX 397-2 oil.
-Actuate the control through its full range of travel to make sure that it is free from bind¬
ing.
-Measure the length of the sliding rod between its end and the end of the fixed end fit¬
ting (with packing nut loosened):
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B - Remove the storage protectors from the end fittings. Make sure that sliding rods are per¬
fectly clean ; very lightly wipe them with a clean dry cloth, taking care not to damage the self-
lubrificating coating.
C - Actuate the control through its full range of travel to make sure that the internal tracks are
correctly aligned and the componed are not twisted.
NOTE: When actuating the control by hand for the first time, evidence of binding may be felt
at ends of travel ; this may be due to twisting or offsetting of the internal moving
components caused by control storage. To reposition the components, proceed as fol¬
lows :
-Check the alignment of the sliding rod operating flats at each end ; if they are out of
alignment, adjust the control so that the flats are as horizontal as possible (the central strip is
then vertical). Firmly hold one end of the control and exert a gentle side whipping motion at
the other end along the control curvature plane to untwist the internal components. Repeat the
operation successively from one side then the other side.
-If the flats do not return to the same plane and the control remains stiff, send the control
to the next higher repair line.
-When the flats are in the same plane, subject the control to compression by pushing
fully in so as to obtain the total travel at each end and thereby reset the tracks at the same
level.
-Measure the length of the sliding rod between the start of the threads and the end of the
fixed end fitting (with packing nut loosened):
E - Record the mid-travel mark overlap dimensions and the total travel dimensions for use
during the check of the control when installed in the aircraft in non-connected condition
(para. 10).
-Hand-tighten the packing nuts fitted with their seals (if applicable).
-Attach a spring scale to the sliding rod on control lever side and check that operating
forces in traction and in compression are within the tolerances tabulated hereafter.
NOTE: During these operations, observe the preforming angle of the controls.
Travel
Force
Control daN Useful in aircraft
Total on bench
(Ib.f) (mm-in)
80 to 95
Brake chute < 1.240 (2.78) (3.1 5 to 3.74)
67 (2.637)
100 to 115
Emergency undercarriage < 1 (2.248)
(3.93 to 4.52)
90 (3.54)
60 to 75
Emergency/parking brake £1,1 (2.472) (2.36 to 2.95) 50 ±1 (1.96 ±0.039)
1 20 to 1 35
Engine £ 0.9 (2.0232)
(4.72 to 5.31 )
107.5 (4.232)
30 to 45
Nose undercarriage door < 0.3 (0.674) (1.18 to 1.77) 24 ±2 (0.944 ±0.078)
unlocking
AA
03-88 Restricted 0-145R
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
F - Record the mid-travel mark overlap dimensions and the total travel dimensions for use
during the check of the control when installed in the aircraft in non-connected condition
(para. 10).
50 +3
> 80 67
Brake chute 70 (2.73)
(3.15) (2.637)
o.9:°-118 )
Emergency
fi677+3
+0 £ 100 90
80 (3.12)
undercarriage ,-,,+0.118 v (3.937) (3.54)
(2.6 +0 )
-.., +3
Emergency/parking brake
32 -HO > 60 50 ± 1
32 (1 .24)
(2.36) (1.96 ± 0.039)
d.24:°-118)
70 +3
> 120 107,5
Engine 85 (3.3)
._ __+0.118. (4.72) (4.232)
(2.75 +Q )
15+3 > 30 24 ± 2
Nose undercarriage door unlocking 15 (0.5)
(1.18) (0.944 ± 0.078)
(0.5 :°-118 ,
-the packing nut and its seal (if applicable) ; use care not to damage the seal on the slid¬
ing rod threads,
-the skirt nuts and their locknuts.
B - Slide into place cockpit packing nut (27, detail F), taken from the removed control (en¬
gage the nut on shoulder washer (28, detail F) side ; this arrangement determines the orien¬
tation of the control in aircraft).
-Ligthly chalk the part of the sheath over which the seal will have to slide during installa¬
tion of the control.
C - Screw suitable guard over each end of the control, taking into account the installation
a
direction and the orientation of the control in aircraft.
D - If the swivel joint of a swivel joint support has been found defective during pre-removal
check (para. 5), replace swivel joint cage (24).
-Install the swivel joint cage on the support, observing the orientation of the notches, on
sheath side or on end fitting side, according to the instructions specific to each control. Tor¬
que nut (26) and locknut (25) to required value (table - para. F).
E - Lightly lubricate (oil AIR 3512) the swivel joint and check for correct swiveling. If the
least amount of binding or friction occurs, replace the swivel joint cage or the complete swivel
bolt.
-Engine
-Nose undercarriage 0.15(1.1) 0.6 (4.4) 1.5(11)
door unlocking
-Emergency
undercarriage
- Emergency/ 0.1 (0.73) 0.4 (2.95) 0.5 (3.6)
parking brake
AD
03-88 Restricted 0-146
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
-The packing nut and its seal. Use care not to damage the seal on the sliding rod
threads ; cover the threads with adhesive tape.
NOTE: The nose undercarriage door unlocking control is not provided with a packing nut with
seal.
-Install the swivel joint cage on the support, observing the orientation of the notches, on
sheath side or on end fitting side, according to the instructions specific to each control
(para. 9-B). Torque nut 26 and locknut 25 to required value (table para. E).
D - Lightly lubricate (oil Air 3512) the swivel joint and check for correct swiveling. If the
least amount of binding or friction occurs, replace the swivel joint cage or the complete swivel
bolt.
E - Torque values for swivel joint support nuts and locknuts.
-Engine
-Nose indercarriage 0.15(1.1) 0.6 (4.4) 1.5 (11)
door unlocking
-Emergency
undercarriage
- Emergency/ 0.1 (0.73) 0.4 (2.95) 0.5 (3.6)
parking brake
9 - INSTALLATION
A - General instructions
NOTE: For the nose undercarriage door unlocking control, see instructions specific to this
control.
-Orientate the control in accordance with the specific instructions and attach the guide
cable to the guard of the end fitting corresponding to the installation direction.
-Engage the control in the stucture ; using the guide cable, draw it through its attaching
clamps and through the fame passages until it lies along the whole length of its run, taking the
precautions specified in para. (4).
-Screw and torque (para. 8) the skirt nuts and their locknuts aft of the swivel joint sup¬
port while adjusting the position of the support to dimensions I and I' indicated in the specific
instructions and positioning the long-skirt and short-skirt nuts as noted during removal.
NOTE: Dimensions "I" and T" are theoretical dimensions that may be readjusted during ad¬
justment of the control.
-Engage the fixed end fittings in the swivel joint supports by applying the removal proce¬
dure in reverse way.
-Screw and torque (para. 8) the skirt nuts forward of the swivel joint support, then screw
and torque (para. 8) the locknut onto the skirt nut.
-Attach to the structure the swivel joint supports removed during the removal procedure,
paying attention to the orientation of the swivel joint notches as indicated in the specific in¬
structions.
-Reinstall the cockpit seal (detail F, figure 9).
-Place the seal between its thrust washers in the structure mounting base and hand-
tighten the packing nut.
-Back off the packing nut, then retighten to positive contact and by an additional
1 /6th turn.
AA
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9 - INSTALLATION
A - General instructions
NOTE: For the nose undercarriage door unlocking control, see instructions specific to this
control.
-Check that cockpit sealing packing nut 27 is correctly tightened on its mounting base.
-Orientate the control in accordance with the specific instructions and attach the guide
cable to the guard of the end fitting corresponding to the installation direction.
-Engage the control in the structure ; using the guide cable, draw it through its attaching
clamps and through the frame passages until it lies along the whole length of its run, taking
the precautions specified in para. 4.
NOTE: The slight difference in diameter between the TELEFORCE and TELEFLEX controls
does not necessitate the replacement of the attaching clamps.
-Screw and torque (para. 8) the skirt nuts and their locknuts aft of the swivel joint sup¬
port while adjusting the position of the support to dimensions I and I' indicated in the specific
instructions.
NOTE: Dimensions I and I' are theoretical dimensions that may be readjusted during adjuste-
- Engage the fixed end fittings in the swivel joint supports by applying the removal proce¬
dure in reverse way.
-Screw and torque (para. 8) the skirt nuts forward of the swivel joint support, then screw
and torque (para. 8) the locknut onto the skirt nut.
-Attach to the structure the swivel joint supports removed during the removal procedure,
paying attention to the orientation of the swivel joint notches as indicated in the specific in¬
structions.
-Reinstall the cockpit seal (detail F, figure 9).
-Unscrew packing nut (27) and successively install half-washers (30), split seal
(29) and half-guides (27).
-Fully tighten the packing nut by hand to ensure correct seating of the seal and of
its thrust parts around the sheath.
-Back off the packing nut, then retighten to positive contact and by an additional
1/6th turn.
-Check the control installed in aircraft in non-connected condition in accordance with
para. 10.
B Specific instructions
-Observe the swivel joint support adjustment dimensions and the specific points formu¬
lated below.
(a) Adjust the fixed end fittings in their swivel joint supports,
-in cockpit : dimension I = 80.5 mm (3.16 in),
-at mechanism : dimension I' = 30 mm (1.18 in).
(a) Adjust the fixed end fittings in their swivel joint supports,
-in cockpit : (control handle : see 05-6),
-at mechanism : dimension I' = 68 mm (2.67 in).
(a) Adjust the fixed end fittings in their swivel joint supports
-in cockpit : dimension I = 64.5 mm (2.56 in),
-at mechanism : dimension I' = 44.5 mm (1.75 in).
AA
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B - Specific instructions
-Observe the swivel joint support adjustment dimensions and the specific points formu¬
lated below.
(d Reinstall the swivel eyebolt at cockpit end and the guide assembly at mechanism end.
(e Specific points
-Finally screw the mechanism end packing nut with seal and safety it with PR compound
in accordance with para. 1 2.
(a) Adjust the fixed end fittings in their swivel joint supports,
-in cockpit : dimension I = 120 mm (4.72 in),
-at engine : dimension I' = 89 mm (3.5 in).
(a) If the control is replaced, fit the new control with its swivel joint supports.
-Adjust the fixed end fittings in their swivel joint supports.
-at center lock : dimension I = 55 mm (2.16 in) (long fixed end fitting),
-at rear lock : dimension I' = 34 mm (1.33 in) (short fixed end fitting),
-observe the position of the long-skirt and short-skirt nuts noted during removal.
-orientate the swivel joint notches in relation to the control.
-at center lock : notches on sheath side,
-at rear lock : notches on end fitting side.
-install the control assembly in accordance with following para. (b).
-adjust the nose U/C door unlocking control (see 05-4).
- Reinstall the control and attach its two swivel joint supports to the structure, taking the
precautions specified in para. 4.
-Reinstall the protective channel under the evaporator and the sheath attaching clamp.
-Check the control installed in aircraft in non-connected condition in accordance with
para. 10.
-Reconnect the clevis ends to the levers of the locks.
-Check :
-pinning of the locks,
-lock unlocking sequence,
-clearance between hydraulic stop and mechanical stop (see 05-4).
AB
03-88 Restricted 0-147
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breguet aviation ^U ^^ Restricted MANUAL 05
(a) Adjust the fixed end fittings in their swivel joint supports,
-in cockpit : dimension I = 120 mm (4.72 in),
-at engine : dimension I' = 89 mm (3.5 in).
(a) If the control is replaced, fit the new control with its swivel joint supports.
-Adjust the fixed end fittings in their swivel joint supports.
-at center lock .: dimension I = 55 mm (2.16 in), (long fixed end fitting),
-at rear lock : dimension I' = 34 mm (1 .33 in), (short fixed end fitting),
-observe the position of the long-skirt and short-skirt nuts noted during removal.
-Orientate the swivel joint notches in relation to the control,
-at center lock : notches on sheath side,
-at rear lock : notches on end fitting side.
-Install the control assembly in accordance with following para. (b).
-Adjust the nose U/C door unlocking control (see 05-4).
-Reinstall the control and attach its two swivel joint supports to the structure, taking the
precautions specified in para. 4.
-Reinstall the protective channel under the evaporator and the sheath attaching clamp.
-Check the control installed in aircraft in non-connected condition in accordance with
para. 10..
-Reconnect the clevis ends to the levers of thé locks.
-Check :
A - Check the mid-travel position and the total travel in accordance with para. 7. Make sure
that they are within the same tolerances.
-Reinstall the packing nuts and their seals (if applicable), screwed fingertight.
- For the emergency/parking brake control :
Check the forces in traction successively at each end of the control.
- For the other controls :
Check the forces in traction and in compression at control lever end.
-The operating forces should satisfy the following tolerance requirements :
-Perform the adjustment and operating check in accordance with the worksheets specific
to each control :
AE
03-88 Restricted 0-1 47M
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A - Check the mid-travel position and the total travel in accordance with para. 7. Make sure
that they are within the same tolerances.
B - Check the control operating forces as follows :
-Reinstall the packing nuts and their seals (if applicable), screwed fingertight.
- For the emergency/parking brake control :
Check the forces in traction successively at each end of the control.
- For the other controls :
Check the forces in traction and in compression at control lever end.
-The operating forces should satisfy the following tolerance requirements :
(a) Adjust the fixed end fittings in their swivel joint supports,
-in cockpit : dimension I = 120 mm (4.72 in),
-at engine : dimension I' = 89 mm (3.5 in).
(a) If the control is replaced, fit the new control with its swivel joint supports.
-Adjust the fixed end fittings in their swivel joint supports.
-at center lock : dimension I = 55 mm (2.16 in), (long fixed end fitting),
-at rear lock : dimension I' = 34 mm (1.33 in), (short fixed end fitting),
-observe the position of the long-skirt and short-skirt nuts noted during removal.
-Orientate the swivel joint notches in relation to the control,
-at center lock : notches on sheath side,
-at rear lock : notches on end fitting side.
-Install the control assembly in accordance with following para. (b).
-Adjust the nose U/C door unlocking control (see 05-4).
-Reinstall the control and attach its two swivel joint supports to the structure, taking the
precautions specified in para. 4.
-Reinstall the protective channel under the evaporator and the sheath attaching clamp.
-Check the control installed in aircraft in non-connected condition in accordance with
para. 10.
-Reconnect the clevis ends to the levers of the locks.
-Check :
NOTE: The safetying operation is to be performed after adjustment and operating check of the
control, except for the brake chute control at hook mechanism end (see para. 9-B).
-Make sure that the seal (if applicable) is correctly seated in the packing nut.
-Remove oil traces on the threaded end of the fixed end fitting with a cloth soaked in
white spirit, then thoroughly wipe with a dry cloth.
-Screw the nut by one turn onto the fixed end fitting.
-Apply a drop of PR 1422 A1/2 compound on the threads of the end fitting flush with
the nut, then screw the nut fully home (fingertight).
CAUTION:
DO NOT APPLY PR COMPOUND TO THE SLIDING ROD ; REMOVE IT IMMEDIATELY
IF NECESSARY.
-Check that the sliding rod is sufficiently lubricated ; if necessary, improve lubrication by
spraying a very light film of ARDROX 397-2.
13 -FINAL STEPS
-For the controls provided with a cockpit seal, perform a cockpit leak test (see 09-2).
-Reinstall the access doors and the components removed during the preliminary steps.
AA
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MANUAL 05
1 - EQUIPMENT REQUIRED
A - Materials
-Oil AIR 3512
-White Spirit
2 - PRELIMINARY STEPS
A - Open the items giving access to the sliding end fittings of the control concerned.
B - Make sure that the control concerned is inert ; if required, disconnect the flexible control
from the associated selector valve or linkage.
3 - PROCEDURE
A - Cleaning
-Using a cloth lightly soaked with white spirit, clean the control lever hinges, the sliding
rods and the fixed end fittings as well as the support swivel joints; wipe with a dry cloth.
- For the emergency brake control, on selector valve side :
-disconnect the quick lock-in end fitting ; carefully clean the end fitting and the
swivel joint of the selector valve push-pull.
B Lubrication
-Lightly oil the support swivel joint of the fixed end fitting, while actuating the control so
as to facilitate the oil penetration.
For the emergency brake control, on selector valve side :
-lubricate the mechanism of the quick lock-in end fitting, and check the locking sys¬
tem efficiency by actuating the push rod several times.
AC
03-88 Restricted 0-148
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1 - SCOPE
To find any external traces of damage which could cause incorrect operation in the long
or short term.
2 - EQUIPMENT REQUIRED
A - Standard tools
-Dial gauge
-Dial gauge support (local manufacture)
3 - MATERIALS
-Plioplast15
4 - SPARES
5 - PRELIMINARY STEPS
Open access doors along the path of the control concerned (see 05-0).
6 - PROCEDURE
A - Visual inspection
-Visually inspect the end fittings for straightness and the sliding end fitting for condition.
In particular, check for corrosion, binding or abnormal wear.
-Disconnect the flexible control and check that the support swivel joint moves freely by
moving the control fixed end fitting gently to and fro.
-On all sheath end fittings, check :
-for one of the marks showing correct tightening of end fitting head 14 on threaded
tube 6 as per detail A,
or
-for application of one of the repair methods as per detail B.
-On the sheath end fittings (modification 696 not incorporated) :
-ensure that sleeve nut 17 and end fitting head 14 are not loose ; depending on the
type of assembly, check that :
-paint mark on sleeve nut and end fitting head is properly lined up,
or that:
-ring of sealant around cylindrical part of end fitting (area marked M), is still
intact.
AA
03-88 Restricted 0-149
AVIONS MARCEL DASSAULT I
MIRAGE F
BREGUET AVIATION _^4i_~-
^>, ^s^-,
^=-^ .
Restricted h/iamiiai ne
MANUAL 05
-if this is not the case, or in case of doubt, ensure that the control has no other
faults that would entail its replacement, then check the adjustments and if necessary carry out
safetying operations once more (see 05.0).
-Connect the control and if necessary check for correct tightening and safetying of
nuts.
-Check along control path :
-correct tightening of attachment clamps and sheath pressure seal at frame 10
or 11,
-condition of control (distortion, stress or spurious contacts),
-condition of protective plastic sheath (tears, cracks),
Marking of the plastic sheath and the metal sheath underneath due to friction or spurious
contact is not considered to be dangerous unless the metal sheath is completely worn at the
point of spurious contact. A control which is marked may continue to be used after protecting
the damaged section with 3 to 5 turns of Plioplast 15.
As the sheath of these controls is subjected to axial stress, only minor damage not impair¬
ing the integrity of the sheath metal section shall be tolerated.
Any sheath distortion (flattening, wrinkling, etc.) or any loss of material from the outer envel¬
ope making it possible to feel or even more to see the steel ropes shall be cause for rejection
of the control.
A control may continue to be used when only the Teflon sheath is marked, after protection the
damaged section with 3 to 5 turns of Plioplast.
-Attach a dial gauge to an adjacent structural part or to a sheath end fitting by means of
an adequate support, so as to sense the relative play between swivel joint and cage 24.
-Manually operate the control along its length :
-the play read on the gauge should be < 0.2 mm (0.007874 in).
-If it is higher than this tolerance value, the swivel support joint cage or the complete ey¬
ebolt should be replaced.
AA
03-88 Restricted 0-1 49 M
t
AVIONS MARCEL DASSAULT i^J>^ZXl
BREGUET AVIATION^o. ^
MIRAGE F
Restricted MANUAL 05
1 - SCOPE
To restore the aircraft to flying condition after emergency extension of the undercarriage.
2- PRELIMINARY STEPS
WARNING :
-SET THE U/C DOOR SAFETY SWITCH TO «SOL» (GROUND) (DOOR 17.04).
- JACK UP THE AIRCRAFT WITH WHEELS CLEAR OF THE GROUND (see 02-2).
-TAKE ALL THE RELEVANT SAFETY MEASURES (see 01-0).
3- PROCEDURE
B If the emergency extension was due to a fault in the hydraulic system, and that the actual failure
cannot be traced precisely, or if an equipment item seems internally deteriorated, proceed as follows :
. - perform the inspection applicable in case of a hydraulic system incident or when the fluid condi¬
C If the emergency extension was due to a fault in the electrical equipment, replace the faulty
item or adjust it as required.
D _ Perform a functional check of the undercarriage and warning system (see 05-6).
AA
11-81 Restricted 0-150
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fi^P-'irU MIRAGE F
Restricted MANUAL 05
1 - GENERAL
-Exceeding the aircraft limits (indicated by illumination of the «LIM» light, either with the
undercarriage extended or during maneuvers, can subject the undercarriage and doors to excessive
aerodynamic loads which may damage them.
- If the «LIM» light comes on when the undercarriage is retracted and the doors are locked (under¬
carriage/door indicator lights out) ; there is a fault in the warning system (see 05-6).
2- PRELIMINARY STEPS
WARNING :
TAKE THE RELEVANT SAFETY MEASURES (see 01-0).
3- PROCEDURE
C - Tests
AA
11-81 Restricted 0-151
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Restricted MANUAL 05
AA
10-75 Restricted 0-152
AVIONS MARCEL DASSAULT tL^^Z~V^
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Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
Standard tools
Materials
- Methylethylketone (MEK)
-Sealant PR 1422 A 1/2
- Loctite high-strength thread locking product SR No. 270
- Activator Locquic N (aerosol can)
- Adhesive tape
- Disconnect the control and remove the swivel mount or the eyebolt, after recording the adjust¬
ment dimensions (see 05-0) so as to gain access to the endpiece.
- Protect the sliding rod and surrounding areas of the control.
- Keep the endpiece pointing slightly downward to prevent ingress of foreign matter inside the
control.
- Carefully remove the sealant band or the painted line, and carefully clean with MEK.
- Take care not to damage cadmium plating of the endpiece.
CAUTION :
DURING SAFETYING OPERATIONS, AVOID ANY EXCESSIVE BENDING OR TWISTING
LIABLE TO DAMAGE THE CONTROL.
3- PROCEDURE
- If the sleeve nut does not rotate under such a torque, apply a new sealant- band (see para. B4) or
draw a new painted line (see para. B2) depending on the original safetying type.
- If the sleeve nuts tightens up when such a torque is applied, renew the existing safetying (see
para. B).
AA
04-81 Restricted 0 153
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MIRAGE F
Restricted MANUAL 05
- Spraythin film of Locquic activator over the threads. Allow to dry for 10 minutes.
a
- Apply drop of Loctite high-strength thread locking product.
a
- Screw on the sleeve nut immediately and torque to the value given in para. (a).
- Paint a line parallel to the endpiece centerline, on the side allowing the best accessibility for
visual check ; this line should be applied to the sleeve nut and the endpiece head in order to mark the
position of both parts.
4- FINAL STEPS
Remove the protective device from the sliding rod and surrounding areas.
-
Reinstall the eyebolt or the swivel mount, complying with the adjustment dimensions recorded
-
before removal.
- Reconnect the control.
PR sealant
AA
04-81 Restricted 0-154
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Restricted MANUAL 05
SECTION 1
TABLE OF CONTENTS
Page
1-0 GENERAL
- Breakdown and principle of operation 1-001
1-2 FAILURES
- Shock absorbers 1-201
AA
03-85 Restricted 1-1
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MIRAGE F
Restricted MANUAL 05
Page
1-8 REPAIR
LIST OF ILLUSTRATIONS
AC
0487 Restricted 1-2
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/L^^TU MIRAGE F
Restricted MANUAL 05
1- BREAKDOWN (Figure 1)
The two main undercarriage legs are hinged in the fuselage. The askew hinge pins provide a
sufficient track and a clearing retraction trajectory. The legs are retracted forward. The design is such
that a linkage turns a swivelling assembly carrying the wheels through 180° during retraction. The
dimensions of the retracted legs are thus minimum.
Retraction of the actuating jack rod causes extension of the leg and the telescopic rod which is
automatically locked at end of travel.
Extension of the actuating jack rod (after unlocking of the telescopic rod) causes retraction of the
leg and the telescopic rod.
CONTROL LINKAGE
A Retraction (Figure 2)
Setting U/C control lever to retraction position simultaneously causes pressure application to
actuating jack 7 and unlocking of telescopic rod 5.
As the rod of actuating jack 7 is extended, leg 1 turns about its attaching pin on the structure and
causes retraction of telescopic rod 5.
During retraction, elastic rod 3 turns the swivelling assembly through a bellcrank and rod system,
thereby changing the direction of the wheels and reducing the undercarriage protrusion in up position
(detail F).
At the end of retraction, the U/C leg attaching roller engages the hook of an uplock which locks
the U/C leg in retracted position.
AA
11-72 Restricted 1-001
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Restricted MANUAL 05
10 (à gauche)
C29
10 (to left)
7 G. ou
6 Droit
7LHoi
6RH
ROUES :voirsecnon b
WHEELS :see section 5
FREINS : voir section 7
BRAKES : see section 7
B Extension
Pressurization of the undercarriage extension system simultaneously unlocks the U/C leg uplock
box and supplies actuating jack 7 which causes extension of the U/C leg.
At the end of extension, the internal lock of telescopic rod 5 immobilizes the U/C leg in the down
position while elastic rod 3, the connecting rod and bellcrank lock the swivelling assembly and correctly
position the wheels (alignment).
- When the undercarriage is locked in the down position, the detector is in active position and
detects the landing impact force.
- When the undercarriage is in the up position, the detector is in the deactivated position and
is not subjected to the stress of inflight acceleration.
AA
04-82 Restricted 1-003
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MIRAGE F
MANUAL 05
DETAIL C
Boîtier
d'accrochage
Uplock
DETAIL F
DETAIL F
DETAIL E
TABLE OF COMPONENTS
For layout, see Figure 1
Location Doc.
Item Name - Characteristics and Functions Access Door No. S I
3 ELASTIC ROD X
AB
11-72 Restricted 1-101
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Location Doc.
Item Name - Characteristics and Functions
Access Door No.
WHEELS
(see section 5)
BRAKES
(see section 7)
AE
02-85 Restricted 1-102
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BREGUET AVIATION ^-£=°
Restricted MANUAL 05
UNDERCARRIAGE LEGS
The upper section includes a trunnion A and a female clevis B hinged in two self-aligned male
clevis integral with the aircraft structure.
Pre-modification 298
Sleeve 31 is centred in hollow pin 29 on one side and in a bracket 32 on the other side. A bolt 34
locks the assembly. Sleeve 31 supports swivelling coupling 33 ; both parts are integral with bracket 32.
In this section of the structural box (Figure 3), two trunnions C and D are mounted, supporting
the actuating jack and the telescopic rod, respectively. Both trunnions are equipped with a bush 36,
a trunnion 37 attached by a pin 38, a cup 39 and a nut 40 (Figure 4).
A clevis 35 is mounted on the structural box outer bracing. This bushed clevis accommodates the
link of the fairing.
Modification 692 incorporated :
the structural box outer bracing also receives the hard landing detector hand-shaped support,
-
secured by two screws and nuts.
The centre section supports a system controlling the swivelling assembly which consists of the
following :
-one bellcrank 41 swivelling in two structural box bushes 42 and 43. One bolt 44 locks bellcrank
41 and grooved lubricator 45.
Bellcrank 41 is provided with a bushed female clevis accommodating the elastic rod, and a male
clevis fitted with a self -aligning bearing 46.
- one connecting rod 47 coupled to bellcrank 41 through a pin 48. Connecting rod 47
accommodates a plate 49 used to align the three points K, L, M.
- one cardan joint 50 equipped with two pins 51 and 52 connecting rod 47 to the swivelling
assembly. As its bore is eccentred, bush 53 supporting pin 52 permits adjustment of the wheel
alignment. A toothed washer 54 engaging the notches on the shoulder of bush 53, retains the latter in
the desired position.
A stop 55 retains pin 52 and limits the travel of the swivelling assembly by bearing on the
structural box at the end of undercarriage retraction.
AA
04-82 Restricted 1-103
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)
.^S3
MIRAGE F
Restricted MANUAL 05
38 M
Coupe A
Cross-section A
AU'
FIGURE 4 - PARTIE SUPERIEURE DU CAISSON
UPPER SECTION OF UNDERCARRIAGE STRUCTURE BOX
AB
05-74 Restricted 1-105 FIGURE 4 1-105
AVIONS MARCEL DASSAULTg^ MIRAGE F
BREGUET AVIATION^jSF3
MANUAL 05
The lower section is provided with a machined surface accommodating a shim 60 and a clevis. The
surfaces in contact with the shim and the clevis are serrated. On the clevis is mounted an U/C-up locking
roller 56 through a pin 57. On the same pin, two rollers 58 on either side of the clevis, guide locking
roller 56 at its end of travel by bearing on the attach fitting of the uplock.
The rollers are positioned through shim 60 permitting the clevis to be adjusted in transverse position
through the upper serrated surface and in height through a peel shim.
Pre-amendment A
Shim 60 and the clevis accommodating U/C-up locking roller 56 are mounted on the structural
box of the leg through a bracket 59 attached by two screws.
The lower section of the structural box assembly consists of three major components : one swivel
tube, one swivel arm and one axle.
The tube features at the top two bushed female clevises. One of them receives cardan joint 50
described in above para. (2), and the other shock absorber 22.
Swivel tube 61 is retained in position by a two-part ring 64, a nut 65 and a threaded bush 66. The
tube 61 turns in structural box bushes 67 and 68.
A nozzle 69 housed in the bore of the swivel tube provides the hydraulic connection from
swivelling coupling 70 to the swivel arm pin, on the one hand, and locates lubricating sleeve 71, on the
other hand.
The swivel arm is provided with two female clevises : one is hinged on swivel tube 61, and the
other accommodates shock absorber 22.
Fixed shaft 72 connects swivel arm 62 to swivel tube 61 and makes the hydraulic connection from
nozzle 69 to swivelling couplings 75 and 76 through two extensions 73 and 74.
A bush 77 and a pin 78 held in place by two screws are used to attach shaft 72 and swivelling
coupling 76. Bush 77 is also fitted with a clevis constituting an attachment point for debugging the
aircraft forward. Swivelling coupling 75 is attached by three screws to the shoulder of shaft 72.
The rear end of the swivel arm (Figure 8) accommodates a ring 79 forming an attachment point
for jacking-up and debugging the aircraft rearwards.
Ring 79 is hinged on the swivel arm through a pin. It is pressed on a stop 80 through a spring. A
bush 81 and a pin 82 retain the ring hinge pin and a stud 83 locks stop 80 against rotation.
Axle 63 is tight-fitted to a bore in swivel arm 62. This is a double axle supporting the brake units
and the wheels.
The axle carries at each end two cups 84 and two nuts 85 used to attach the wheels. Attachment
to the swivel arm is reinforced by a plug 88 and a screw 86.
Screw 86 mounted in a yoke 87 also accommodates a tube 89 used to guide and protect an
electrical wire bundles connected to a pressure switch of the braking system.
AA
12-75 Restricted 1-107
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MIRAGE F
Restricted MANUAL 05
VUE SUIVANT F
VIEW ON F
Amendement A non appliquée
Amendment A
not incorporated
D Equipment (Figure 3)
An electrical wire bundle is routed along the structural box. It makes the electrical interconnection
between the structure and :
- switch 90 located on shock absorber 22
- two tachometer generators mounted in axle 63
- connection unit 91 secured under the swivel arm.
Two sets of pipes (normal and emergency systems) supply the hydraulic fluid to the brakes
through various swivelling couplings.
- coupling 33 interconnects the hydraulic pipes attached to structural box 21 and those secured to
the aircraft structure.
- coupling 70 interconnects the hydraulic pipes of the structural box and those of the swivelling
assembly.
- couplings 75 and 76 interconnect the hydraulic pipes housed in the swivel tube and those
attached to the swivel arm.
E Operation (Figure 5)
Theoretically, aligning the three points K, L and M is sufficient to lock the swivel tube whatever
the actions from ground.
As a matter of fact, such an alignment is stable only in the traction direction. Consequently, the
assembly is stabilized in the compression direction by a slight misalignment N, bringing connecting
rod 47 and the arm of bellcrank 41 into abutment.
In practice, this misalignment can be adjusted by altering the thickness of stop 49 which
immobilizes connecting rod 47 and bellcrank 41, after alignment of points K, L and M.
The same shock absorber is used for the L/H and R/H undercarriage legs. The shock absorber is
equipped with a switch 90.
A Description (Figure 9)
The stationary assembly consists of a cylinder 92 screwed in an upper end 93. It also provides
attachment of a rod assembly 100.
Cylinder 92 accommodates a bush 94 which guides the slide rod. If comprises an external boss
which accommodates the switch control mechanism composed of a roller-equipped rocker 96 which
drives rocker 97 which in turn controls switch assembly 90.
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The switch of the LH leg acts on the retraction disable circuit, the pilot antislip circuit (see 04-3),
the flying aids circuit (see 13) and the data recorder circuit (see 17).
The switch of the RH leg acts on the braking circuit and the warning hom/angle-of-attack «limit»
circuit (see 12-1) (the third microswitch is not used).
Upper end 93 is equipped with a bushed self-aligning bearing 98 and accommodates hydraulic
filler plug 99. Rod 100 is screwed at one end on flange 101 ; it is essentially composed of :
- restrictor 102, screwed at the other end of rod 100 and also used to attach thrust ring 103,
- valve 104, mounted between restrictor 102 and thrust ring 103,
- star-shaped valve 105, mounted between restrictor 102 and the end of rod 100.
The moving assembly is essentially composed of a rod 106 screwed in an end 107, on the one
hand, and supporting a piston 112 and a cover 1 1 5, on the other hand.
Rod 1 06 is guided in the cylinder by bush 94 and piston 1 1 2. The rod houses separator piston 1 08.
End 107 is equipped with a bushed self-aligning bearing 109. This part accommodates charging
valve 110 and a level tube 111. This tube controls the level of the hydraulic fluid required in chamber F
for lubricating the walls and the adjacent packings.
Cover 115 is located between threaded bush 113 and a thrust ring 116. The cover is guided by
rod 100 ; it is provided with four calibrated bores.
Ends 93 and 107 have equipped lip seals 142 for improved lubrication of the self-aligning bearings.
The upper end of shock absorber 22 is connected to the female clevis of swivel tube 61 through
shouldered pin 23. The lower end is connected to rocker arm 62 through shouldered pin 24.
Pins 23 and 24 are equipped with the same pin 117 and the same grooved lubricator 118. Both
parts are locked in position by a bush 1 19 and a bolt 120.
Ring 119 mounted on pin 23 also carries a clamp attaching the electrical wire bundle connected to
switch 90. Pins 23 and 24 also differ from each other in the type of grease fitting.
AA
10-83 Restricted 1-113
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MIRAGE
MANUAL 0£
B Operation (Figure 1 1)
The operation of the shock absorber is broken down into two phases :
( 1 ) Compression phase
Sinking of rod 106 causes the hydraulic fluid to flow from chamber G to chambers H and J.
The fluid flow is restricted by valve 105 which is pressed on its seat, and by cover 115. Valve 104
opens under the action of the fluid.
The fluid which cannot enter chamber H as a result of the different internal passage areas of
cylinder 92 and rod 106, causes separator piston 108 to sink, and consequently the pressure of the
gaseous mass in chamber F to increase.
At the beginning of compression, roller (or ball, if Modification 609 is not incorporated) 96 sinks
and rocker 97 pivots, thereby actuating switch 90.
Under the expansion effect of the gas compressed in chamber F, the shock absorber is extended,
thereby causing the hydraulic fluid to flow from chambers H and J to chamber G.
As valve 104 is pressed on its seat, fluid.exchange between chambers H and G takes place only
through the calibrated bores of cover 115. The so obtained fluid restriction is much greater than during
the compression phase.
Fluid exchange between chambers J and G virtually takes place freely, since valve 105 is lifted.
At the end of expansion, rod 106 frees roller (or ball, if Modification 609 is not incorporated)
96 and consequently rocker 97 reverses the contacts in switch 90.
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06-78 Restricted 1-115
AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted MANUAL 05
Compression
Détente
Extension
ELASTIC ROD
(Figure 12)
The same elastic rod is mounted on the L/H and R/H main undercarriage legs.
1 - DESCRIPTION
The elastic rod controls the motion of the swivelling assembly and locks it in the U/C up and down
positions.
This rod consists of a stationary assembly comprised of a rod 21 screwed at one end in a
housing 22, and a moving assembly with short travel, consisting of a rod end assembly 23.
Rod 21 accommodates at the other end an adjustable end 24 with a self-aligning bearing. A hole T
in rod 21 is used to check with a gauge, that a minimum number of threads of rod end 24 is engaged,
when performing adjustment.
Two bushes 25 and 26 guide the moving assembly. Two other bushes 27 and 28 integral with the
latter are used to space a stack of eight sets of three washers 29. This stack is retained by a threaded
sleeve 30 safetied by a taper pin.
Elastic rod end 23 is connected to a structural point of the aircraft. Rod end 24 is connected to
bellcrank 41 through pin assembly 31 . The latter is a shouldered pin retained by a nut 32.
2- OPERATION
The elastic rod may be compared to a strong spring, with high operating threshold, behaving like :
- a rigid rod when external forces are below the threshold (as the undercarriage legs are moving).
- a traction spring, as it is elongated (U/C down).
- a compression spring, as it is shortened (U/C up).
The linkage is such that the rod is longer in the U/C down position than in the U/C up position.
The length of the rod at rest is adjusted between the two positions.
AA
11-72 Restricted 1-117
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Restricted
Coupe A \
Section A s
TELESCOPIC ROD
The telescopic rods of the LH and RH main undercarriage legs are symmetrical. They are equipped
with switch 9G1 or 9G2.
The telescopic rod ensures wind-bracing and mechanical locking of the undercarriage leg in the
down position.
Except for chamber H, all chambers of the telescopic rod are connected to each other and air
vented through port T.
A Stationary assembly
The stationary assembly consists of cylinder 21 terminating at one end in a bushed female clevis.
On cylinder 21 is mounted locking cylinder 22. A nut 23 and key attach locking cylinder 22 and
locking sleeve 24 to cylinder 21 .
Locking cylinder 22 features two bosses ; one of them supports hydraulic coupling 25, and the
other switch 9G1 or 9G2 actuated by rocker assembly 27.
Switch 9G1 or 9G2 is provided with three microswitches which are connected to the undercarriage
control sequence circuit, the undercarriage control warning circuit and the undercarriage-locked-down
aural warning circuit.
A base 28 attached by nut 29 to locking cylinder 22 retains locking piston 30 and return spring
31 in the locking cylinder.
B Moving assembly
The moving assembly consists of rod 33, housing at one end an adjustable end fitting 34 equipped
with a self-aligning bearing 35. A hole T in this rod end is used as a venting port and as a reference
point for checking the minimum number of engaged threads.
At the other end, a threaded ring 36, screwed on rod 33 and safetied by a split pin, retains both
the clip 37 and the piston 38.
Amendment not incorporated : Clip 37 and piston 38 are retained by a bush 36 screwed inside
rod 33 and safetied by a setscrew on piston 38, itself secured by key 26.
Rod 33 is guided, in part, by piston 38 and, in part, by the bore of base 28.
AA
10-80 Restricted 1-119
AVIONS MARCEL DASSAULT
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MIRAGE F
Restricted MANUAL 05
Amendement
MODIFICATION
non appliqué
N° 643 APPLIQUEE
MODIFICATION 38 Amendment
N° 643 INCORPORA TED .
not incorporated
Amendement
non appliqué
Amendment
not incorporated
25
Amendement
appliqué
Amendment
incorporated
9G1 att/G
ou
9G2 att.r D
9G1 onLH U/C
or |
9G2 on RH uk
MODIFICATION
N° 552 APPLIQUEE
MODIFICATION
N° 552 INCORPORATED
At the structural box, telescopic rod end 34 engages trunnion D described under «STRUCTURAL
BOX ASSEMBLY» - upper section.
The telescopic rod is hinged at the structural point of the aircraft through a cardan yoke 50. This
yoke includes a pin 51 providing the aircraft hinge. A screw 53 locks pin 51 and associated grooved
lubricator 52.
The bushed clevis of the yoke accommodates pin 54 which interconnects the yoke and the
telescopic rod. This hollow pin is attached by a nut 55. A plug 56 limits the injected volume of grease.
The telescopic rod is not a driver component. The sliding rod motion is controlled by the
undercarriage leg which is in turn driven by the actuating jack. Only rod unlocking is hydraulically
controlled.
At the end of extension, the claws of lock 37 are bent to clear locking sleeve 24. Then, they push
locking piston 30 by compressing spring 31. Piston 38 abuts on locking sleeve 24, thereby limiting the
travel of the rod in the extension direction.
As the claws of lock 37 are no longer bent by locking sleeve 24, they separate by spring effect.
Under the action of spring 31, locking piston 30 returns to the initial position and slides under the
claws of the lock. The latter is stopped and firmly immobilizes the telescopic rod.
As locking piston 30 slides under the claws of lock 37, lever 32 turns and reverses the contacts of
switch 9G1 or 9G2.
The hydraulic pressure applied through coupling 25 acts on annular passage area S and causes
locking piston 30 to move back. The locking piston travel is limited by bottom 28.
As lever 32 is released by the claws of lock 37, it frees rocker 27, thereby causing reversal of the
contacts of switch 9G1 and 9G2.
Rod 33 driven by the undercarriage leg during retraction, is actuated in the retraction direction.
The claws of lock 37 freed by locking piston 30 are bent and clear locking sleeve 24.
Rod continues retracting until the undercarriage leg is locked in the retracted position.
Piston 30 returns to the rest position under the action of spring 31, as hydraulic system 31 is
connected to the reservoir.
AA
11-72 Restricted 1-121
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BREGUET AVIATION MANUAL 05
Restricted
ACTUATING JACK
The actuating jacks of the L/H and R/H undercarriage legs are symmetrical. They are equipped
with a valve box 22.
These jacks are double-acting hydraulic jacks, without internal lock. Their travel is limited by the
locking systems of the undercarriage legs : locking of the telescopic rod in the down position ; locking
of an uplock in the up position.
A Stationary assembly
The stationary assembly consists of a cylinder 21 featuring two bosses used to attach valve box 22,
and one boss supporting coupling 23.
Cylinder 21 accommodates :
one rod 24 centred in a seal retainer 25, and a threaded ring 26 locking both parts to the
-
cylinder.
- one end 27, with a self-aligning bearing 28, screwed in cylinder 21 and attached by a nut 29. A
washer 48 secured to the end by a rivet, limits the angular travel of the jack when the latter is mounted
on aircraft.
- one counter-rod 30 screwed at one end on rod 24, and accommodating piston 31 attached by a
nut 32, at the other end.
B Moving assembly
The moving assembly essentially consists of a rod 33 provided with the following :
- at one end, one bush 34 used to progressively blaiik port P of cylinder 21, at the end of rod
extension ; one piston 35 and one nut 36 simultaneously locking bush 34 and piston 35 to rod 33.
- one bottom 37 immobilized against a shoulder of rod 33 by one threaded ring 38.
- one rod 39, the free end of which is fitted into bore L of rod 24 at the end of rod extension,
thereby progressively preventing fluid exchange between both rods.
- one sleeve 40 in which slides one valve 41 equipped with one restrictor 42 and loaded by one
spring 43.
Rod 39 and sleeve 40 are locked on bottom 37 by threaded ring 44.
- one end 45 equipped with a self-aligning bearing 46. This adjustable end is secured by threaded
ring 47.
A hole T identifies the limit position ensuring a sufficient number of engaged threads.
AA
05-74 Restricted 1-124
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MIRAGE F
MANUAL 05
Extension of the actuating jack rod causes retraction of the undercarriage leg. Retraction of the
jack rod causes extension of the undercarriage leg.
A Rod extension
The rod is extended by applying pressure through port A. The generated driving force results from
the action of the hydraulic pressure on :
- annular passage area S1, between the inside diameter of cylinder 21 and the outside diameter of
counter-rod 30, on the one hand,
inner passage area S2 of rod 33, on the other hand.
At end of travel, two devices restrict the hydraulic fluid flow so as to reduce the retraction rate of
the undercarriage leg :
- blanking of bore L by rod 39 constrains the pressure fluid entering through port A to flow
through the restrictor of valve 41 so as to act on passage areas S1 and S2.
- blanking of port P by bush 34 forces the fluid escaping from the jack to flow through a restrictor
in valve box 22. This restrictor is mounted in series with port M.
In case of overpressure at the end of rod extension, a valve in box 22 opens and the excess fluid
flows out.
B Rod retraction
The rod is retracted by applying pressure to ports P and M through valve box 22. A shuttle valve in
this box controls rod retraction through two independent systems (normal and emergency systems).
The fluid contained in the chambers decreasing in volume, is directed to the reservoir through
port A.
AA
11-72 Restricted 1-126
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MIRAGE F
Restricted MANUAL 05
22
Replace filler
plug seal. Fill Replace shock Replace charging Replace shock
with hydraulic absorber valve or seal. absorber
fluid
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1 - EQUIPMENT REQUIRED
A Special tools
- U/C hydraulics 1st line tool kit
B Standard tools
- Kit for Arsaero couplings
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
- Accessory kit for torque wrench, 2 to 20 m.daN (15 to 1 50 ft.lb)
D Spares
- 2 sealsfor grooved lubricator of trunnion
I -2pins23310AA015015LE
- Set of shim washers for main U/C leg
2- MATERIALS
- White spirit
-Grease Air 42 17
3- PRELIMINARY STEPS
WARNING :
TAKE THE SAFETY MEASURES (see 01-0).
If necessary, remove pylon stores from wings (side of U/C leg concerned) to permit passage of the
installation jig.
B Jack up the aircraft so that the wheels clear the ground (see 02-2).
C Remove the wheels from the U/C leg concerned (see 05-5).
(1 ) Connect the hydraulic power supply to the ground connectors of system No. 1 .
(2) Supply aircraft electrical power systems.
(3) Set the undercarriage control switch lever to «HAUT» (up).
(4) Apply pressure to system No. 1, then stop applying pressure as the U/C leg concerned is
partially retracted.
(5) Block the U/C leg in unlocked position.
(6) Switch off supply to aircraft electrical power systems.
AB
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4- REMOVAL
A Mechanical connections
B Installation of jig
(1) Attach cardan joint of adjustable jig beam to structural leg box trunnion accommodating
telescopic rod.
(2) Break swivel arm control linkage by acting on swivel arm, and attach sling hook of adjustable jig
beam to hoisting ring.
C Functional connections
(1) Remove bolt 34 (22 mm A/F spanner and C46897) from front trunnion 29. If required, use a
15 mm (0.5905 in) diameter fibre drift.
(2) Remove pin 134 from grooved lubricator 30 and withdraw the latter from trunnion 29.
(3) Remove trunnion 29 complete with washer 1 35 (extractor C46861 ).
(4) Clear structural box yoke B from front airframe self-aligning bearing. Recover shim washers 132
and 133.
(5) Clear structural box trunnion A from rear airframe self-aligning bearing by suitably directing U/C
leg.
(6) Remove extractor from trunnion 29 and reinstall grooved lubricator 30 and pin 134 on
trunnion 29.
E Install U/C leg on support mount.
5- INSTALLATION
A Preparation for installation
IF THE FRONT SELF-ALIGNING BEARING HAS BEEN REMOVED, ENSURE THAT THE
EXTERNAL LUBRICATING GROOVE FACES AFT ON INSTALLATION.
AB
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(3) Direct rear self-aligning bearing to about 45° from the vertical and as outwards as possible, using
dummy pin M31007.
NOTE : The washer part number is engraved on the washer chamfer. The last three figures of the part
number indicate the washer thickness in hundredths of millimeters.
- Fit back the self-aligning bearing to the structure trunnion (lubricate lightly and observe the
orientation of the self-aligning bearing in its cage : the grease holes in the spherical bearing surface
should be positioned in the opposite direction to the cutouts).
(d) Fit out U/C leg with following components taken from swivel arm of removed U/C leg :
- both main tachometer generators (see 05-7),
- connection unit assembly (see 05-7),
- the fairing door link rod.
- the hard landing detector (Modification 692 incorporated).
(1) Using installation jig, position U/C leg and adjust leg direction as required to pin hinges.
(2) Fully insert structural box rear trunnion A into airframe self-aligning bearing, avoiding sharp
movements.
(3) Grease and install recessed washer 1 33 in yoke B on front side of structural box.
(4) Return U/C leg towards aircraft and fit structural box yoke B to airframe self-aligning bearing.
Ensure that washer 1 33 has not moved.
AC
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(5) Align bores of structural box yoke and airframe self-aligning bearing by means of dummy pin
M31007. Slide previously greased shim washer 132 at the right time, on rear side of yoke (washer
chamfer facing self-aligning bearing).
NOTE : Use only the large diameter of the dummy pin ; otherwise, the swivelling coupling of the U/C
leg may be brought out of alignment.
(6) Remove dummy pin M31007 while firmly holding U/C leg to prevent it from moving.
(7) Insert grooved lubricator 30 fitted with new seals into trunnion 29. Align bores accommodating
pin 134 ; install the latter, and safety with two new pins.
(8) Install trunnion 29 fitted with washer 135. Direct trunnion so that grease fitting faces outwards
and bores for bolt 34 are in line with each other (Directing guide C46862).
(9) Install bot 34 (with head up) and place electrical wire bundle bracket on nut side. Torque tighten
C Functional connections
(1) Hoist U/C leg through jig mechanism so as to gain access to swivelling coupling at the end of front
U/C leg hinge trunnion.
(2) Reinstall structure bracket 143 (three screws with a washer under the head).
D Mechanical connections
(2) Hold U/C leg swivel arm and clear jig sling hook from hoising ring.
(3) Bring swivel arm in normal down position, while holding it by hand as it swivels.
(4) Install elastic rod (See 05-1 ).
(5) Remove cardan joint of adjustable jig beam from attaching trunnion of telescopic rod.
(6) Clear installation jig.
AB
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MANUAL 05
(Tourillon) A
(Trunnion)
6- FINAL STEPS
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MANUAL nir
1 - EQUIPMENT REQUIRED
A - Standard tools
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
-Accessory kit for torque wrench, 0 to 3 m.daN (0 to 20 ft.lb)
B - Ground support equipment
-Storage and protective tool 50 AM041 .
2 - MATERIALS
-Grease AIR 4222 or 4210
-White spirit
-Sealant PR 1422 B2
3 - PRELIMINARY STEPS
A - Jack up the aircraft so that the wheels clear the ground (see 02-2).
B - Remove the inner wheel for the RH U/C shock absorber, or the outer wheel for the LH
U/C shock absorber (see 05-5).
C - Discharge the shock absorber (valve at the bottom).
(1 ) Remove the protective cap and valve core from the charging valve.
(2) Progressively loosen the control nut of the valve poppet through 11/2 turns maximum.
CAUTION:
EXCESSIVE LOOSENING WILL DAMAGE THE VALVE.
(3) Reinstall the valve core and protective cap.
(4) Remove sealant from each end of hinge pins 117 (areas marked M in the figure).
4 - REMOVAL
A - Functional connection
- Disconnect the movable electrical connector from switch 90 and clear its wiring from the
shock absorber.
B - Mechanical connections
(1) Hinge at rocker arm 62.
(a) Remove stop pin 120 (10-mm A/F wrench) and bush 119.
(b) Support the rocker arm and wheel assembly.
(c) Drive out hinge pin 117 complete with grooved lubricator 118.
(d) Lay the rocker arm and wheel assembly down onto the ground.
NOTE: If the aligning washers (146) of the shock absorber endpieces are unglued, carefully
mark their position so that they may be glued to the same endpiece.
Modification 581 incorporated :
-save the lip seal assemblies 142.
AB
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7- FINAL STEPS
B Apply sealant around each end of hinge pins 1 17 (areas marked M in the figure).
E Conduct undercarriage retraction and extension test (slow operation) and check :
- free passage of the electrical wiring between cylinder, shock absorber and structure ; change the
position of the support clamps if necessary,
- clearance between cylinder and upper section of shock absorber : more than 0.5 mm (0.0196 in)
at all points, during rotation of the swivel tube.
AA
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1- EQUIPMENT REQUIRED
A Special tools
- U/C hydraulics 1st line tool kit
B Standard tools
- Set of extra-thin open-end wrenches
- Kit for Arsaero couplings
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
D Spares
-1 pin 23310 AA 030 040LE
-1 pin 23310 AA 020 020LE
- Valve box/pipe seals
2- MATERIALS
-White spirit
-Grease Air 4222 or Air 4210
-Sealant PR 1422 B2
-Sealant PR 1321 A2
3- PRELIMINARY STEPS
A Jack up the aircraft so that the wheels clear the ground (see 02-2).
WARNING :
TAKE THE SAFETY MEASURES (see 01-0).
(1 ) Connect the hydraulic power unit to the ground connectors of system No. 1 .
(2) Supply aircraft electrical power systems.
(3) Set the undercarriage control switch lever to «HAUT» (up).
(4) Apply pressure to system No. 1, then stop applying pressure as the U/C leg equipped with the
jack concerned is partially retracted.
(5) Block the U/C leg in unlocked position.
(6) Switch off supply to aircraft electrical power systems.
NOTE : If for any reason the hydraulic system cannot be pressurized, the above operation may be
performed by means of a hand pump connected to the telescopic rod and the actuating jack.
C Disconnect the fairing door from over the U/C leg and hold the door.
AB
03-85 Restricted 1-308
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MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
4- REMOVAL
A Functional connections
- Disconnect the three flexible supply pipes from airframe and blank the ports.
B Mechanical connections
(2) Hold the actuating jack and remove the pin connecting the jack to the airframe fitting (30 mm
A/F wrench).
- Check that the nutation limiting washer is installed on the body swivel end.
5- INSTALLATION
A Preliminary steps
(1 )If a replacement actuating jack is to be installed :
(a) depreserve the jack (see 05-1 ),
(b) measure clearance «J» between end adjusting locknut (side of connection to U/C leg) and jack
body ; record the values :
- in extended position : J
- in compressed position : J'
Jack under 206 bar (3000 psi) pressure.
MR
(2) Check each hinge for cleanness and check correct attachment of the nutation limiting washer to
the body swivel end.
(3) Clean and lightly grease the jack-to-structural fitting hinge pin.
(4) On leg trunnion (item C) :
- if the thrust washer is not correctly fixed to the trunnion, renew the sealant bead marked M
in figure 4.
B Mechanical connections
- Position the jack (with valve box on the side opposite the leg) and fit the jack body swivel
end into the airframe fitting.
- Install the connecting pin and the washer. Tighten the nut to a torque of 10 ± 2 m.daN
(73.7 ± 14.7 ft.lb) with a 30 mm A/F wrench. Safety the nut with a locking pin.
AB
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C Functional connections
6- FINAL STEPS
B After final adjustment, tightening and safetying of the rod end locknut, apply a bead of sealant
PR 1321 A2 to the visible threads of the rod end as well as to the contact surface of the locknut, the
rod end and the recesses of the key notch and the lockwasher tab (areas identified MR in figure 18F).
D Bleed the hydraulic system by cycling the undercarriage legs (see 05-6).
AB
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MANUAL 05ai. i a i «r-
1 - EQUIPMENT REQUIRED
A - Special tools
-U/C hydraulics 1st line tool kit
B - Standard tools
-Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb)
-Accessory kit for torque wrench, 2 to 20 m.daN (1 5 to 1 50 ft.lb)
D - Spares
- 1 pin 2331 0 AA 020 020LE
-1 pin 23310 AA 030 035LE
MATERIALS
-White Spirit
-Petrolatun AIR 3565
-PR 1321 A2
3 - PRELIMINARY STEPS
A - Jack up the aircraft so that the wheels clear the ground (see 02-2).
(1 ) Connect the hydraulic power unit to the ground connectors of system No. 1 .
(2) Supply aircraft electrical power systems.
(3) Set the undercarriage control switch lever to "HAUT" (up).
(4) Apply pressure to system No. 1, then stop applying pressure as the U/C leg equipped
with the elastic rod concerned is unlocked.
(5) Block the U/C leg in unlocked position.
(6) Switch off supply to aircraft electrical power systems,
NOTE: If system No. 1 cannot be pressurized, this operation may be performed by means of a
hand pump directly connected to the telescopic rod and the actuating jack.
C - Disconnect the fairing door from over the U/C leg and hold the door.
AB
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4 - REMOVAL
A - Elastic rod/airframe connection
5 - INSTALLATION
A - Preliminary steps
6 - FINAL STEPS
-Apply a bead of sealant PR 1321 A2 to the visible threads of rod end 24 (area marked
MR in the figure).
AB
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1 - EQUIPMENT REQUIRED
A Special tools
- U/C hydraulics 1st line tool kit.
B Standard tools
- Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb)
- Accessory kit for torque wrench, 2 to 20 m.daN (15 to 150 ft.lb).
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
- Accessory kit for torque wrench, 0 to 3 m.daN (0 to 20 ft.lb).
- Set of extra-thin open-end wrenches
2- MATERIALS
- White spirit
- Grease Air 4222
or Air 4210
-Sealant PR 1422B2
-Sealant PR 1321A2
3- PRELIMINARY STEPS
A Jack up the aircraft so that the wheels clear the ground (see 02-2).
WARNING :
TAKE. ALL APPLICABLE SAFETY MEASURES (see 01-0)
Connect the hydraulic power unit to the ground connectors of system No. 1 .
-
Energize aircraft electrical power systems.
-
- Set the U/C control switch lever to «HAUT» (up).
- Apply pressure to system No. 1 , then stop applying pressure as soon as the U/C leg equipped
with the jack concerned has partially retracted.
- Block the U/C leg in unlocked position.
- Switch off aircraft electrical power supply.
NOTE : If, for any reason the hydraulic system cannot be pressurized, the above operation may be
performed by means of a hand pump connected to the telescopic rod and the actuating jack.
C Disconnect the fairing door from over the U/C leg and hold the door.
4- REMOVAL
A Functional connections
(1 ) Disconnect the movable electrical connector from the switch and unclamp its wiring from over the
rod body.
(2) Unlock and disconnect the flexible hydraulic pipe from the rod and blank the ports.
B Mechanical connections
AB
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5- INSTALLATION
B Mechanical connections
- Locate cup 39 and torque tighten nut 40 to 8 _ g m.daN (59 * °2 ft,lb' (wrench C46607).
Safety with a new locking pin.
C Functional connections
(1) Connect the switch plug and attach wiring 57 to the rod body using three new Eribe ties 58 ;
position these ties as per view A, and attach each one with two studs.
6- FINAL STEPS
D After final adjustment, tightening and safetying of the rod end locknut, apply a bead of sealant
PR 1321 A2 to the visible threads of the rod end as well as to the contact surface of the locknut, the rod
end and the recesses of the key notch and the lockwasher tab (areas identified MR in figure 21 ).
E Bleed the hydraulic system free of air by cycling the U/C legs (see 05-6).
AB
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1 - EQUIPMENT REQUIRED
A Standard tools
B Special tools
D Spares
2- MATERIALS
- White spirit
-Sealant PR 1422 B2
- Mastinox 6856 H
- Zinc powder (100/200 grit)
- Moisture-free compressed air supply.
3- PRELIMINARY STEPS
A Jack up the aircraft so that the wheels clear the ground (see manual 05-7).
D Free the electrical wire bundle from cover 134 and remove the latter.
F Disconnect the two hydraulic pipes from swivel coupling 70, after unclamping them from the
cylinder to render them more movable (14 mm A/F wrench) (remove support block cap).
G Blank off the pipe ports with appropriate caps as disconnection proceeds.
AC
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134
135
140
VUE SUIVANT A
VIEW A
VUE SUIVANT B
VIEW B
77 19_ 20^ 61, 72-, 69.n ,.X r,20 r73 ,.19 ^.72
Coupe A
Section A
AB
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4 - PROCEDURE
A - Removal
(1) Unsafety and unscrew the three screws 135. Withdraw the lockplates (10-mm socket).
(2) Mark the position of the mounting flange of swivel coupling 70 and remove swivel cou¬
pling 70 and the two packing retainers 136 in succession.
(3) Unscrew nut 137 and recover plug 138 (17-mm A/F wrench-5 mm Allen wrench).
(4) Unscrew the three screws 140 and recover the washers (10 mm socket).
(5) Withdraw nozzle assembly 69 from swivel tube 61, after marking its position (extractor
D46375).
B - Preparation for installation
(1 )Discard all seals and clean the parts ; dry with moisture-free compressed air.
NOTE: Use solvent D1 PYROLAC 1591 for parts coated with MASTINOX.
(2) Check the nozzle sleeve for condition, scratches, corrosion, peening exceeding 0.2 mm
(0.078 in).
NOTE: If a hydraulic leak is the cause for removal of the nozzle, check the bottom of the seal
grooves for cracks by performing a penetrant inspection.
(3) Install the seals on relevant parts as assembly proceeds (see manual 05-0).
C - Installation
-Coat the following sections of the nozzle (areas marked X) with Mastinox :
-bottom of the flange and its periphery,
-lower section crossing the bottom of the swivel tube as far as 2 mm (0.078 in) be¬
fore the first seal.
-Apply a light coat of grease 4205 (area marked G) to the bore of pin 72 on plug 138
side over a maximum length of 5 mm (0.196 in).
(1 ) Carefully install nozzle 69 in swivel tube 61 by means of tool D47492.
(2) Align the attaching holes of the nozzle with those of liner 71, as marked during removal.
(3) Install and tighten the three screws 140 provided with washers (10-mm socket).
-Coat the lower section of the flange of swivel coupling 70 with Mastinox (area
marked X).
(4) Install plug 138 and nut 137 ; tighten the nut (17-mm A/F wrench, 5-mm Allen
wrench).
(5) Install the two packing retainers 1 36.
-Coat the inside and outside diameters of plug 138 with Mastinox (area marked X).
(6) Position swivel coupling 70 as marked during removal; attach by means of the three
screws 135 fitted with new lockplates ; safety the screws (10 mm socket).
D - Final step
AB
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1 - EQUIPMENT REQUIRED
A Standard tools
B Special tools
C Spares
2- MATERIALS
- White spirit
- Moisture-free compressed air supply
- 0.8 mm dia. stainless steel lockwire
-Grease Air 4210
- Grease Air 421 5
3- PRELIMINARY STEPS
C Unclamp the hydraulic pipes from the rocker arm and disconnect them from swivel couplings 75
and 76 and from the connection unit.
D Disconnect the lower electrical wire bundle from the upper one, then unclamp it from driver 80.
Remove the clamp attached to the cylinder strut and recover it.
E Remove the shock absorber lower pin while supporting the rocker arm. Free the shock absorber
from the rocker arm, then set the rocker arm in a position roughly horizontal.
AA
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4- PROCEDURE
(1 ) Unsafety and remove the three screws 17. Discard lockwashers 18.
NOTE : If pin 72 has not to be replaced, removal of the swivel coupling is not required.
C Remove pin 72
(2) Hold rocker arm 62 and drift out pin 72 (45 mm dia. fiber drift).
(3) Remove the rocker arm and recover washers 19 and 20 after perfectly marking their positions.
A Discard the seals and clean the removed parts ; dry with moisture- free compressed air.
B Clean the bore of the rocker arm and swivel tube bushes ; dry with moisture-free compressed air.
D Check the swivel tube for internal condition : corrosion (see manual 05-0).
- If a cylinder C22879/80-14, -143 or -144 is installed, discard existing washers 20 (recessed) and
replace them with flat washers delivered in a complementary kit.
- Recover the following on the removed rocker arm :
- the generator assemblies,
- the connection unit assembly,
- the wheel spacers and fit them to the new rocker arm.
F Coat the following with Air 4210 grease : the outside diameter of pins 72 and 78, both sides of
washers 19 and 20, and the bore of the swivel tube and rocker arm bushes.
G Very slightly coat the following with Air 421 5 grease : the inside diameter of pin 72 and the surface
of swivel coupling 75 in contact with pin 72.
AA
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CAUTION :
PREVENT INGRESS OF GREASE IN HOLES RECEIVING EXTENSIONS 73 AND 74.
H Install the seals on relevant parts as assembly proceeds (see manual 05-0).
6- INSTALLATION
- Insert the swivel coupling into pin 72 while aligning the extension with its housing in the pin.
- Attach the swivel coupling with screws 17 and lockwashers 18. Safety screws 17.
- Locate the rocker arm on the swivel tube and slide a washer 20 on either side of the swivel tube.
NOTE : If «recessed» washers 20 are used, locate them on the flange of the swivel tube bushes before
locating the rocker arm.
C Fully insert pin assembly 72 fitted with a washer 19 by placing driver 81 in the rocker arm recess.
Use guide cone 193-24828J to facilitate insertion in the various bores.
I NOTE : The lubrification fitting of each swivel coupling must be directed toward the aircraft nose.
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E Install pin 78 and secure it with screws 16. Safety with 0.8 mm dia. stainless steel lockwire.
NOTE : When replacing the rocker arm with a cylinder assembly C22879/80-14, -143 or -144, if
difficulty is encountered in installing pin 78 (offset pinning holes), rework the flat surface
of washer 1 9.
7- FINAL STEPS
CAUTION :
DO NOT PERFORM THE LEAK TESTS OF THE HYDRAULIC NOZZLE ASSEMBLY.
D Connect the hydraulic pipes to swivel couplings 75 and 76 and the connection unit.
E Conduct the leak tests of the hydraulic nozzle assembly (see manual 05-1 ).
F Clamp the hydraulic pipes onto the rocker arm and cylinder.
G Clamp the lower electrical wire bundle onto driver 80 and cylinder. Connect it.
AA
03-85 Restricted 1_32s
AVIONS MARCEL DASSAULT MIRAGE F
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Coupe A
Section A
VUE SUIVANT B
VIEW B
1 - EQUIPMENT REQUIRED
A - Special tools
D - Spares
-Seals
-1 lockplate 23350 CA070
- 1 bottom setscrew
-2 cotter pins 2331 0 AA 020 01 5 LE
- 1 cotter pin 2331 0 AA 01 5 01 5 LE
-2 lockplates for switch stud.
I
2 - MATERIALS
AB
03-88 Restricted 1-401
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^ Restricted MANUAL 05
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near works area.
(1) Unsafety (lock plate) and remove the two studs 123 (3/8 in. A/F spanner). Discard lock plates.
-plate 122
- rocker 97
-flange 121.
(3) Unsafety and remove the four screws attaching socket 95. Recover washers.
D Remove sealant from ends 93 and 107, screw 124 and guide bush 94 (areas identified M in figure).
NOTE : If several shock absorbers are overhauled together, disassemble only one shock absorber at a
time, to avoid mixing parts.
CAUTION :
DURING THE FOLLOWING OPERATIONS, IT IS NECESSARY TO CAREFULLY HANDLE
AND PROTECT THE PARTS MENTIONED BELOW, SINCE CERTAIN OF THEM ARE
PARTLY PLASTICIZED WITH RILSAN WHICH IS A MATERIAL VERY SENSITIVE TO
SHOCKS AND SCRATCHES
- Pistons 108 and 112 (outside diameter)
- Restrictor 102 (outside diameter).
4- DISASSEMBLY
WARNING :
BEFORE STARTING ANY REMOVAL OPERATION, FULLY DISCHARGE THE SHOCK
ABSORBER. REMOVE PROTECTIVE CAP. REMOVE VALVE CORE. OPEN CHARGING
VALVE (110) CONTROL CLAPPER BY 1 1/2 TURNS MAXIMUM AND ALLOW SHOCK
ABSORBER TO DISCHARGE FULLY. THEN, REMOVE FILLER PLUG (99) WITH CARE, AS
THE GAS AND FLUID CHAMBERS MAY HAVE BEEN INTERCONNECTED.
AA
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05
NOTE: The precautions to be taken for installing seals and assembling parts are described in
manual 05-0.
B - Lightly smear the bores of cylinder 92 and sliding rod 106 with hydraulic fluid.
8 - REASSEMBLY
A - Fitting out of sliding rod 106.
(1 ) Clamp the sliding rod in the vise (protective jaws C47034).
(2) Install guide bush 94 on the sliding rod.
(3) Install piston 112.
(a) Position piston 112.
(b) Install threaded bush 113 equipped with blank 115 in the sliding rod bore ; hold the
threaded bush (retaining wrench C47037).
(c) Install nut 114 on threaded bush 113 (adapter C46845). Tighten to a torque 10 ± 2
m.daN (73.7 ± 14.7 ft.lb), trying to align the safety hole with one castellation of the nut.
NOTE: If this alignment cannot be obtained within the range of torquing tolerances, drill in
the threaded bush a new 2 mm dia hole inclined at 30" and opening in front of another
castellation so that this hole is not tangential to the hole previously made in the
threaded bush.
(d) Install a new cotter pin 1 29.
(4) Successively insert the following parts completely into the sliding rod bore :
-rod 100 equipped with restrictor 102 (guide cone C47033),
-separator piston 108 (extractor C47036).
(5) Smear threads of sliding rod and rod end 107 with Mastinox.
(6) Screw rod end 107 ; unscrews by 1 /8th of a turn every 1/2 turn so as to reduce the ten¬
sion on the seal. At the right moment, torque to 21 ±4 m.daN (154.8 ± 29.5 ft.lb) adapter
C1 -47029 to pick up the mark set at time of disassembly.
NOTE: To install a new rod end 107, draw a line (felt-tip pen) on the flange of the rod end to
mark the position of a rod slot. Remove the rod end with care. Drill a 2.5 mm (0.09 in)
dia hole on the line at 5 mm (0.19 in) from the edge and with a 45° slant (see detail
B). Carefully deburr the drilled hole. Reinstall, screw and tighten the rod end to the re¬
quired torque value.
(7) Install a new cotter pin 130 as shown in the figure.
(8) Fit charging valve 110 to end 107, tighten to a torque of 1 to 1.25 m.daN (7.3 to 9.2
ft.lb), safety with a lockwire.
AB
03-88 Restricted 1-404
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NOTE: Take care to correctly position stop rod 128 when inserting it (see figure, section A).
(4) Install shim 125 and screw 124 fitted a new lockplate. Safety.
D - Installation of bottom 101 .
(1 ) Hold the shock absorber and clamp rod 100 in the vise (protective jaws C47030).
(2) Install washer 127 on bottom 101 and screw the latter onto rod 100 so as to align the
bore accommodating setscrew 126 with the setscrew hole in rod 100 (wrench C1 -47032).
Tighten to a torque of 10 m.daN (73.7 ft.lb).
(3) Install and tighten setscrew 126, then safety with a punch.
(4) Remove sliding rod 106 so as to position bottom 101 on cylinder 92.
E - Coat the threads of cylinder 92 and end 93 with Mastinox. Tighten end 93 so as to align
the marks made during removal (adapter C1 47029).
Tighten to a torque of 25 + q m.daN (184.3 + q68 ft.lb).
Install a new pin 131 as shown in the figure.
NOTE: When screwing on the rod end, unscrew by 1/8 of a turn every 1/2 turn so as to re¬
duce the tension on the seal.
9 - FINAL STEPS
A - Fill the shock absorber fluid chamber (See 05-0).
AB
03-88 Restricted 1-405
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Apply a coat of MASTINOX on the fitting diameter and the bearing surface of socket 95
flange, then place the socket in its housing of cylinder 92. Secure it by means of four screws
fitted with washers previously coated with MASTINOX. Lockwire the screws.
Apply a large quantity of grease AIR 421 5 in the recess of socket 95.
Slide a new lockplate on each stud 123 (provided with its nut and washer) ; then screw
the studs (3/8 in A/F wrench) and lock them by bending the lockplate tabs down onto plate
122.
+ 01
Tightening torque 0.6 + g m.daN (4.425 ft.lb).
Check that the rocker operates correctly : the latter must hinge without friction.
G - Run a sealant bead at the ends (93-107) of screw 124 and guide bush 94 (areas marked
M).
AA
03-88 Restricted 1-406
I
AVIONS MARCEL DASSAULTL
BREGUET AVIATION -'-^E0
MIRAGE F
Restricted MANUAL 05
Détail A
1 - EQUIPMENT REQUIRED
A Special tools
- U/C hydraulics 2nd line tool kit
B Standard tools
- Torque wrench kit, 2 to 20 m.daN ( 1 5 to 1 50 ft.lb)
- Set of extra-thin open-end wrenches
D Spares
- Seals
-1 pin 23310 AA020020LE
- 1 lockplate for adjustable end nut
- 1 filter for supply port
- 1 setscrew for rod/guide rod locking
- 1 setscrew for locking threaded bush on sliding rod extension side
- 1 restrictor
- stop
1 ring 7000-01 10A100T
- 1 stop ring C5022 1-1 0-07-4
- 2 stop rings C50221 -15-1 1-7
- 1 stop ring C5022 1-1 0-03-4
2- MATERIALS
-Microfiltered hydraulic fluid Air 3520
-White spirit
-Solvent D1 Pyrolac 1591
-Mastinox 6856 H
-Sealant PR 1422 B2
-Sealant PR 1321 A2
-Moisture-free compressed air supply
-Copper sulphate
-Grease Air 4206
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near the work area.
C Remove the sealant with a spatula, taking care not to damage the surface protective coating.
NOTE : If several jacks are overhauled together, disassemble only one jack at a time to avoid mixing
parts.
AB
03-85 Restricted 1-408
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Restricted MANUAL 05
CAUTION :
DURING THE FOLLOWING OPERATIONS, IT IS NECESSARY TO CAREFULLY HANDLE
AND PROTECT THE PARTS MENTIONED BELOW, SINCE CERTAIN OF THEM ARE
PARTLY PLASTICIZED WITH RILSAN WHICH IS A MATERIAL VERY SENSITIVE TO
SHOCKS AND SCRATCHES.
- Sliding rod 33
(inside diameter)
- Seal retainer 58
- Pistons 31 and 35
(outside diameter)
- Bush 34
4- DISASSEMBLY
(1) Remove jack from protective jaws C47039 and clamp it again in vice through sliding rod, using
protective jaws C47047.
(2) Remove retaining ring 61 .
(3) Remove threaded ring 44 (Spanner C47049).
(4) Remove threaded ring 38 (Spanner C47040).
(5) Extract bottom assembly 37 (Extractor D46415).
(c) Spring 43
(d) Rod 39.
AA
02-75 Restricted 1-409
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. MANUAL 05
(2) Hold counter-rod (wrench C47046), and remove nut 32 (wrench A21978 - Adapter
C46473).
- Remove the counter-rod from the vise.
(3) Remove piston 31 .
5 - CLEANING
A - Before cleaning the parts, remove all seals, using the bent end of spatulas 89901 and
A46524 (Use only spatula A46524 to remove seals from pistons 31 and 35, sliding rod 33,
and seal retainer 58). Systematically reject all rubber or Teflon seals.
B - Clean all parts with white spirit and dry with moisture-free compressed air.
DO NOT ALLOW THE CLEANING MATERIAL TO ENTER THE VALVE BOX MOUNTED ON
CYLINDER 21.
C - Clean parts (threads) coated with Mastinox compound by means of PYROLAC solvent
(threaded rings 57 and 26, nuts 29 and self-aligned end 27).
AA
03-88 Restricted 1-410
AVIONS MARCEL DASSAULTj MIRAGE F
BREGUET AVIATION ^jî- ^ - ..«....«.
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6- CHECK
E Check sealing areas of moving or stationary parts for evidence of seizing and scratches (circular or
longitudinal).
F Ensure that the chromium-plating of sliding rod 33 is not flaked, pitted or scratched. If the surface
isquestionable, wipe it (clean and dry) by means of a rag soaked in copper sulphate ; flaked areas will
appear red.
G Check parts whose outside diameters (pistons 31 and 35, bush 34) or inside diameters (sliding rod
33 and seal retainer 58) are plasticized with rilsan : they must show no dents or scratches.
NOTE : If checking is unsatisfactory, forward the jack to the next higher repair line.
A Install seals on relevant parts as assembly proceeds. To install teflon seals, use the tools indicated.
Parts and tools followed by an asterisk (*) may have oversize dimensions (see 05-0).
NOTE : Refer to manual 05-0 for the precautions to be taken to install seals and assemble parts.
B Lightly coat the bores of cylinder 21 and sliding rod 33 with hydraulic fluid.
8- ASSEMBLY
A Fitting-out of bottom 37
AA
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(4) Coat the threads of threaded ring 44 with Mastinox compound then screw the ring
(wrench C47049) and torque it to 5 ± 1 m.daN (36.8 ± 7 ft.lb).
NOTE 1 : Tightening the threaded ring may misalign the ring safetying hole in relation to the
bottom hole. In such a case drill to 1 .2 ~ « .. mm diameter through the bore.
(Do not drill the new hole tangential to the initial hole in the threaded ring).
(5) Install a new retaining ring 61.
B - Fit out counter-rod 30 as follows :
(1 ) Install the following in succession on counter-rod :
-piston 31,
-nut 32.
(2) Clamp counter-rod 30 in vise (Protective jaws D47758) and torque tighten nut 32
(wrench A21978 - Adapter C46473) to 14 ± 2.8 m.daN (103.2 ± 20 ft.lb).
NOTE: Tightening the nut may misalign the nut safetying hole in relation to the counter-rod
hole. In such a case, back drill to 1 .2 ~ « ^ mm diameter and 6 mm (0.2362 in) depth
as shown in detail A of the figure (Do not drill the new hole tangential to the initial
hole in the counter-rod).
(3) Install retaining ring 60.
C - Fit out sliding rod 33 as follows :
-Clamp sliding rod in vise (Protective jaws C47047).
(1) Install bush 34 on sliding rod (THE BUSH BEVELED SIDE MUST MANDATORILY BE
POSITIONED TOWARDS THE ROD SPLINED END).
(2) Install piston 35.
(3) Torque tighten nut 36 to 10.5 ± 1 m.daN (77.4 ± 7.3 ft.lb) - (wrench A21978 - Adapter
C46473).
NOTE: Tightening the nut may misalign the nut safetying hole in relation to the sliding rod
+ 01
hole. In such a case, back drill to 2.5 + «" mm diameter through the sliding rod.
(Do not drill the new hole tangential to the initial hole in the sliding rod).
(4) Install a new cotter pin 59.
(5) Install guide cone 1 93-24975J on counter-rod assembly 30.
(6) Fully insert and locate counter-rod assembly 30 into bore of sliding rod 33, exercising
care, and remove guide cone.
(7) Screw guide cone C47496 on sliding rod 33.
(8) Carefully mount and position seal retainer 58 on sliding rod and remove guide cone.
D - Reinstall sliding rod assembly 33 as follows :
(1 ) Clamp jack cylinder 21 in vise (Protective jaws C47039).
(2). Fully insert sliding rod assembly 33 into bore of cylinder 21, exercising care, and mount
seal retainer 58.
(3) Install and tighten threaded ring 57 (with threads coated with Mastinox compound)
(wrench A21 978 - Adapter C46473), then torque to 31 .5 ± 6.8 m.daN (232.3 ± 50 ft.lb) so
as to align the threaded setscrew hole with its locking recess in threaded ring 57. Should
threaded hole and recess cannot be aligned within these tolerances, proceed with a new coun-
terboring in accordance with NOTE 1 .
NOTE: Tightening the threaded ring may misalign the threaded hole in the cylinder, which ac¬
commodates setscrew 56, in relation to the hole for the setscrew in threaded ring 57.
In such a case, back drill (90° tipped drill) to 6 mm (0.2362 in) depth, as shown in
detail B of the figure (do not drill the new hole tangential to the initial hole in the
threaded ring).
AB
03-88 Restricted 1-412
AVIONS MARCEL DASSAULT]
MIRAGE F
BREGUET AVIATION ^-A_~- ^*o . , ..a m mai ne
^-^ ^^ Restricted MANUAL 05
(4) Install and tighten a new setscrew 56 and stake it in its slot.
(5) Hold counter-rod 30 (wrench C47046), and install and tighten rod 24 on the latter
(wrench A21 978 -Adapter C46473).
NOTE: Tightening these two parts may misalign the threaded hole in counter-rod 30, which
accommodates setscrew 55, and the hole for the setscrew in rod 24. In such a case
back drill (90° tipped drill) to 4 mm (0.1574 in) depth as shown in detail C of the
figure (Do not drill the new hole tangential to the initial hole in the rod).
(6) Install and tighten setscrew 55.
(7) Fully push rod 24 in place.
E - Reinstall seal retainer 25 as follows :
(1 ) Fully insert seal retainer 25 into bore of cylinder 21 .
(2) Install and tighten threaded ring 26 (with threads coated with Mastinox compound)
(wrench C47043). Torque tighten to 15 ± 1.5 m.daN (110.6 ± 11 ft.lb).
NOTE: Tightening the threaded ring may misalign the ring safetying hole in relation to the cyl¬
inder hole. In such a case back drill to 1 .8 ~_ 0 1 mm diameter through the cylinder
(do not drill the new hole tangential to the initial hole in the threaded ring).
(3) Install retaining ring 54.
F - Reinstall self-aligned end 27 as follows :
(1) Coat self-aligned end threads with Mastinox, compound and tighten self-aligned end,
through the number of turns counted during removal in cylinder 21 . Align key slots.
(2) Install key 53.
(3) Coat the threads of nut 29 with Mastinox, compound then screw and tighten the nut
(wrench A21978 - Adapter C46473). Torque tighten to 19 ± 3.8 m.daN (140 ± 28 ft.lb).
NOTE: Tightening the nut may misalign the nut safetying hole in relation to the hole in the
self-aligned end. In such a case, back drill to 1 .8 ~ n i mm' diameter and 10 ± 1 mm
(0.3937 ± 0.0392 in in), depth as shown in detail D of the figure (Do not drill the
new hole tangential to the initial hole in the self-aligned end).
(4) Install a new retaining ring 52.
G - Reinstall bottom assembly 37 follows : as
(1 ) Remove jack from protective jaws C47039 and clamp it again in vise through sliding rod
by means of protective jaws C47047.
(2) Insert and correctly seat bottom assembly 37 in bore of sliding rod 33.
(3) Coat the threads of threaded ring 38 with Mastinox compound, then screw and tighten
the ring (wrench C47Q40). Torque tighten to 10.5 ± 1 m.daN (77.4 ± 7.3 ft.lb).
H - Reinstall adjustable rod end 45 as follows :
(1 ) Coat the threads of adjustable rod end 45 and locknut 47 with Mastinox compound, then
screw the locknut onto rod end.
(2) Install a new lockplate 50 on rod end (equipped with locknut 47), and tighten the rod
end in sliding rod 33 so as to adjust jack to following theoretical dimension :
-center-to-center distance (between self-aligning bearings) with sliding rod fully, re¬
tracted : 484 ± 0.4 mm (18.8582 ± 0.0157 in).
NOTE: The travel is 153 ± 1 mm (6.0236 ± 0.0393 in).
AB
03-88 Restricted 1-413
AVIONS MARCEL DASSAULT
BREGUET AVIATION
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(4) Install key 51 coated with Mastinox and bend the tabs of lockplate 50 in the notches of sliding
rod 33.
(5) Hold adjustable rod end 45 : screw and temporarily tighten locknut 47 (wrench A21978 - adapter
C46473).
The locknut will be finally torqued and safetied upon adjustment of the jack on aircraft (see 05-1).
(6) Check that the travel of the sliding rod is 153 ± 1 mm (6.0236 ± 0.0393 in), without binding or
friction.
(2) Moderately coat the surface of the coupling in contact with the cylinder with Mastinox.
(5) Attach the coupling with the two screws 48 fitted with their washers ; lockwire the screws.
9- FINAL STEPS
A Moderately coat the surface of the valve box in contact with cylinder 21 with Mastinox.
NOTE : The visible threads of rod end 45 as well as the surface of locknut 47 in contact with the end
of sliding rod 33, and the recesses of the notch of key 51 and the tab of lockwasher 50 shall
be protected with a bead of sealant PR 1321 A2 (areas identified MR in the figure) after final
adjustment on aircraft, tightening and safetying of locknut 47.
AA
03-85 Restricted 1-414
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION ^E*3
MANUAL 05
1 - EQUIPMENT REQUIRED
A Special tools
- U/C hydraulics 2nd line tool kit
B Standard tools
- Torque wrench kit, 5 to 50 m.daN (40 to 350 ft.lb)
- Set of extra-thin open-end wrenches
D Spares
- Seals
- 2 lockplates for switch studs
- 1 filter for supply port
- 1 lockplate for adjustable end nut
2- MATERIALS
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near the work area.
D - Remove sealant with a spatula, taking care not to damage the surface protective coating.
NOTE : If several rods are overhauled together, disassemble only one rod at a time to avoid mixing
parts.
AB
0385 Restricted 1416
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^<^ ^*~^ Restricted MANUAL 05
CAUTION:
THE OUTSIDE OF PISTONS 30 AND 38 IS PLASTICIZED WITH RILSAN WHICH IS A
MATERIAL VERY SENSITIVE TO SHOCKS AND SCRATCHES.
IT IS THEREFORE NECESSARY TO CAREFULLY PROTECT THESE PISTONS AND TO
HANDLE THE PARTS WITH CARE.
4 - DISASSEMBLY
(1 ) Unsafety (lockplate) and remove the two studs 40 complete with nuts and washers (3/8
in A/F wrench). Discard lockplates.
Remove the coupling (10 mm A/F wrench) and recover filter 44.
(2) Hold the adjustable rod end and loosen nut 45 (wrench A21978 - Adapter C46473) so
as to permit disengagement of lockplate 46 and removal of key 47.
(1 ) Moderately clamp the telescopic rod in the vise, through cylinder 22.
E - Stripping of cylinder 22
(4) Fully release spring 31 of the locking system by loosening nut of compression fixture and
remove the latter.
-bottom 28,
-spring 31,
-locking piston 30.
AA
03-88 Restricted 1-417
AVIONS MARCEL DASSAULT JLJ^ZTZL MIRAGE F
BREGUET AVIATION ^^F^^^^O
^C^^^^> Restricted MANUAL 05
5- CLEANING
A Before cleaning the parts, remove all seals, using the bent end of spatulas 89901 and A46524 (use
only spatula A46524 to remove seals from locking piston 30).
B Clean all parts with white spirit and dry with moisture-free compressed air.
C Clean parts (threads) coated with Mastinox compound, by means of PYROLAC solvent (nuts 23
and 29 and cylinder 22).
6- CHECK
E Check moving or stationary parts providing sealing, for evidence of seizing and scratches (circular
or longitudinal).
F Ascertain that chromium-plating of sliding rod 33 is not flaked, pitted or scratched. If such
surfaces are questionable, wipe them (clean and dry) by means of a rag soaked in copper sulphate ;
flaked areas will appear red.
G Check rilsan-plasticized outside diameters of pistons 30 and 38 for dents and scratches.
J Visually check that the threaded bushing 36 is tightened and that the locking pin is installed.
NOTE : If checking is unsatisfactory, forward the telescopic rod to the next higher repair line.
NOTE : Refer to manual 05-0 for the precautions to be taken to install seals and assemble parts.
AA
09-79 Restricted 1-418
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8 - ASSEMBLY
(1) Correctly coat spring 31 and internal walls of locking piston 30 with grease AIR 4215.
Moderately pack external grooves of locking piston 30 and bottom 28 with same grease
(Grooves and parts identified G in figure).
NOTE: It is imperative to avoid greasing the two seals of the locking piston and the area bet¬
ween these two seals.
(2) Install following parts in succession on compression fixture C47057 :
(1 ) Coat threads of nut 23 with Mastinox compound and install nut on cylinder 21 .
(2) Carefully insert sliding rod assembly 33 into cylinder 21 and hold sliding rod assembly.
(3) Moderately coat the following with grease AIR 4215 (areas identified G) :
-bore and bottom of bore of cylinder 21,
-bore of sliding rod assembly 33,
-claw 37, screw 36 and piston 38 assembly (exclusive of its plasticized portion) (outside
diameter),
-locking socket 24 (outside and inside),
-blind hole of adjustable rod end 34.
(4) Locate locking socket 24 in cylinder 21 .
(5) On that recessed portion of cylinder 21 which is to be capped by cylinder 22 (area identi¬
fied G in figure) apply a coat of grease AIR 4215.
(6) Insert cylinder assembly 22 on sliding rod and assemble with cylinder 21 while aligning
key slots.
(7) Coat key 49 and two-part ring 48 with Mastinox compound ; install them, then screw
nut 23 on cylinder 22.
Clamp cylinder 22 in vise (protective jaws M46547). Torque nut 23 to 38 ± 7.6 m.daN (280
± 59 ft.lb) wrench 21978 adapter C46473).
C - Install adjustable rod end 34 as follows :
(1 ) Coat threads of adjustable rod end 34 and nut 45 with Mastinox compound.
(2) Install a new lockplate 46 on rod end (equipped with nut 45) and tighten rod end in slid¬
ing rod 33 so as to adjust telescopic rod to following theoretical dimension :
-center-to-center distance (between center of ball joints), wi+h sliding rod fully
extended : 1043 ± 0.4 mm (41.0629 ± 0.0157 in).
NOTE: The travel is 375 ± 1 mm (14.7637 ± 0.0393 in).
AB
03 - 88 Restricted 1 - 41 9
AVIONS MARCEL
BREGUET
DASSAULtJLJ^T>L
AVIATION^F*^-^6"^ .
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9- FINAL STEPS
NOTE : Tightening the nut may misalign the nut safetying hole in relation to the cylinder groove. In
such a case, drill a new hole to 1.5 mm diameter through the cylinder groove, tangential to
the groove side and opposite to the screwing direction.
AB
03-85 Restricted 1-420
AVIONS MARCEL DASSAULTJU^-JiT}! MIRAGE F
BREGUET AVIATION .^^F3^^ m ANIMAI OK
^^^^^ Restricted MANUAL 05
NOTE : The visible threads of rod end 34, as well as the surface of locknut 45 in contact with the end
of sliding rod 33, and the recesses of the notch of key 47 and the tab of lockwasher 46 shall
be protected with a bead of sealant PR 1321 A2 (areas identified MR in figure) after final
adjustment on aircraft, tightening and safetying of locknut 45.
AA
03-85 Restricted 1-420M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Montage de compression
1 - SCOPE
2- EQUIPMENT REQUIRED
A Special tools
B Standard tools
D Spares
3- MATERIALS
-White spirit
- Quick-setting Molykote grease G
- Grease Air 4206
- Moisture-free compressed air supply
4- PRELIMINARY STEPS
NOTE : If several elastic rods are overhauled together, disassemble only one elastic rod at a time to
avoid mixing the parts.
5- DISASSEMBLY
J A Clamp the elastic rod in the vice by tightening rod 21 in the protective jaws.
B Remove cotter pin 33 and nut 34, and slide the nut along rod 21. Remove key 35 (adapter
C47527).
AB
1280 Restricted 1422
AVIONS MARCEL DASSAULT ti ^^"ZU MIRAGE F
BREGUET AVIATION^^fL ^ ...»..,», «r-
Restricted MANUAL 05
(2) Tighten compression ring C47073 on housing 22 so as to slightly compress set of washers 29.
(3) Clamp self-aligned rod end 23 in vice (provided with soft jaws (fibre or lead)). Remove threaded
sleeve 30 (adapter C47074).
DO NOT CHANGE THE STACKING ORDER OF THE WASHERS. TO THIS END, PASS A
LOCKWIRE THROUGH THE SET OF WASHERS AND ATTACH (the set of washers 29 is composed
of 8 groups of 3 washers).
- bush 27.
6- CLEANING
Clean all parts with white spirit and dry with moisture-free compressed air.
7- CHECK
D Check bushes 25 and 26 fitted to rod 21 and housing 22 for security of attachment, and bush
bores for condition.
NOTE : If checking is unsatisfactory, forward the elastic rod to the next higher repair line.
8- ASSEMBLY
(1) Insert self-aligned rod end into housing and clamp rod end in vice.
NOTE : Do not change the stacking order of the washers in case where the same set of washers is
re-installed.
AA
09-79 Restricted 1-423
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^c_
ti ^^ZXL
_ _
MIRAGE F
Restricted MANUAL 05
(4) Hold the housing and screw compression ring C47073 on the former until the set of washers 29 is
sufficiently compressed to install threaded bushing 30.
(5) Install and tighten threaded bushing 30 (adapter C47074) in order to align the safetying holes.
The tightening torque value should be 2 + q-5 m.daN (14.7 + q-6 ft.lb).
(6) Safety threaded bushing 30 by means of a new taper pin 36. Peen and make flush taper pin ends.
B Coat the threads of rod 21 and housing 22 with grease Air 4206.
C - Clamp rod 21 in the vice (protective jaws C47528).
D Screw housing assembly 22 on rod 21 until housing bush 28 comes into contact with the rod.
E Install key 35 (if required, loosen housing 22 to align the slot closest to the key notch).
F Screw and tighten nut 34 (adapter C47527), trying to align its safetying hole with the groove in
rod 21 . Torque value : 5 J § m.daN (36.8 J 1q-7 ft.lb).
NOTE 1 : After tightening nut 34, an internal play of 0.25 mm (0.0098 in) max. is allowed when
slightly pulling and then pushing.
NOTE 2 : If the alignment of the safetying hole cannot be obtained within torque value tolerances, drill
a new hole (2.2 mm diameter) opening in the rod groove and tangential to the groove side
opposite to the screwing direction.
G Safety nut 34 by means of cotter pin 33 with the head placed in the rod groove (see figure).
9- FINAL STEPS
A Check the theoretical rod length (center-to-center distance between rod ends 23 and 24), which
should be 582 ± 0.3 mm (22.9133 ± 0.01 18 in). Adjust rod length as required through rod end 24 (see
05-0). Adjustment is obtained by at least 1/6 of a turn which, for a pitch of 1.50 mm, produces a
variation in length of 0.25 mm (0.0098 in) (the internal play is thus taken up by slight compression).
B Check clearance X between the nut (rod side) mounted on rod end 23, and body 22. This
clearance should be 4.4 ± 0.2 mm (0.1732 ± 0.0078 in) (see detail b). Adjust the clearance as required
through the nut and safety the latter with its retaining ring ; to do this, take up the internal
play by pulling and pushing the rod ; the internal play must be within the tolerances.
C Mount the elastic rod on the press and perform several rod compression and extension cycles,
according to one of the following cases below (maximum retraction dimension X' = 2 mm (0.0787 in)
- see detail b) :
1 st case :
elastic rod with set of washers 29 not replaced :
- perform 5 cycles.
2nd case :
elastic rod with set of washers 29 renewed :
- perform 20 cycles.
D Install the elastic rod on aircraft or place it in storage (see 05-1 ), as applicable.
AB
03-85 Restricted 1-424
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
DISASSEMBLY-LUBRICATION-ASSEMBLY
OF SHOCK ABSORBER SELF-ALIGNING BEARINGS
(figure 2 1T)
1 - SCOPE
To clean and lubricate the main U/C self-aligning bearings.
2- EQUIPMENT REQUIRED
A Special tools
B - Materials
-White spirit
-Abrasive paper 3M 461 , 100 grit
-Grease Air 4210
3- PRELIMINARY STEPS
- Remove the main U/C shock absorbers (see 05-1).
4- PROCEDURE
1 st case
The bearing can be easily loosened or by using the stud 4 as shown in detail A.
2nd case
The bearing cannot be easily loosened.
- With the shock absorber held horizontal, lock endpiece 3 by its flat surfaces in a vice with
aluminum alloy clamps. Rest the other end of the shock absorber in a steady support. Protect the
chromium-plated sliding rod.
- Using an aluminum alloy drift, pivot the bearing through 90° to bring it in the cutouts
of the endpiece.
Take care not to mark the spherical housing of the endpiece.
- Using white spirit, thoroughly clean the self -aligning bearing, the spherical housing of the end-
piece and the sleeve ; then dry very carefully.
- Check the condition of the spherical surfaces of the bearing and endpiece housing.
AA
09-85 Restricted 1-426
AVIONS MARCEL DASSAULT i" ^-«-»< /V\II\/-\V^7L. I
BREGUET AVIATION ^-& ^e^j _ ..amiiai ni-
^ ^^ Restricted MANUAL 05
-Using white spirit, clean the self-aligning bearing and the spherical housing of the end-
piece ; then dry very carefully.
-Check the condition of the spherical surfaces of the bearing and the endpiece housing ;
if necessary using abrasive paper, sand the spherical surface of the bearing in order to remove
all the carbon and corrosion deposits adhering to it.
-Also sand the spherical housing of the endpiece any carbonization or fretting corrosion
has disappeared.
-Smooth out any scratches and edges and remove any traces of agressiveness.
NOTE: After sanding, the spherical surfaces of the self-aligning bearing and endpiece may
show surface defects. Such defects are acceptable if they do not alter the self-aligning
motion and rotation of the bearing.
However, if the parts show general surface corrosion, it is recommended to forward the
shock absorber to the next higher repair line.
-After sanding, thoroughly clean the self-aligning bearing and endpiece with white spirit
so as to remove any trace of trimming material, specially from the various holes; then dry with
moisture-free compressed air.
-Apply a coat of grease on the endpiece spherical housing, the self-aligning bearing and
the sleeve.
-Reinstall the bearing, with the greasing grooves on the opposite side from the fitting
slots, and make sure that it can be moved by hand.
5 - FINAL STEPS
AA
09-85 Restricted 1 -427
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^^si-
MIRAGE F
Restricted MANUAL 05
) I I
) =j (
R- 1.542
fl- 1.Sto2
-,
10.059 ro 0.078 in) ** S8
= 500
S 's' 130.00 in)
a
88
a a
===¥
' Ch.1 i4S* Ch.l à 45*
Ch.ito4sr CM ID 4g
1 - EQUIPMENT REQUIRED
2- PRELIMINARY STEPS
WARNING :
TAKE THE SAFETY MEASURES (see 01-0).
3- PROCEDURE
A Undercarriage leg
DO NOT USE THE PIPE PROTECTIVE COVER AT THE TOP OF THE SWIVEL TUBE AS A
FOOTSTEP.
Check presence and condition of the pins stopping the heads of the shock absorber hinge pins at
rocker arm and at swivel tube upper section. If required, replace broken or missing pin (see 05-1).
AA
05-87 Restricted 1-501
AVIONS MARCEL DASSAULT L^>~zZ\L MIRAGE F
BREGUET AVIATION^oF=^_-;g^-0 . .,...-
Restricted MANUAL 05
C- Uplock
AA
11-72 Restricted 1-502
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^L
//-Jfe*-"U
^-^ ,
MIRAGE
,...,....
F
..
Restricted MANUAL 05
1 - SCOPE
This operation consists in checking the operating factor of the undercarriage legs so as to
determine their aging condition.
2- EQUIPMENT REQUIRED
A Standard tools
- 2 to 20 m.daN (15 to 150 ft.lb) torque wrench kit
- Accessory kit for 2 to 20 m.daN (15 to 150 ft.lb) torque wrench
- Totalizer dial indicator with magnetic support.
3- PRELIMINARY STEPS
AB
12-76 Restricted 1-503
AVIONS MARCEL DASSAULT TLJ*>"ZS^
BREGUET AVIATION ^<2}S=<g<«5
MIRAGE F
^zC^*^^ Restricted MANUAL 05
A Place dial indicator on U/C leg as shown in figure (Magnetic support located on flat surface
resulting from structural box position change, and dial indicator feeler against the end of swivel
arm/tube assembly travel limit stop).
C Hold each axle end and apply ah angular force sufficient to take up hinge plays, in reverse
direction of swivel arm motion.
E Perform same operation as at step C, but in direction of swivel arm motion, and take reading on
dial indicator, which is the operating factor.
5- FINAL STEPS
AB
12-76 Restricted 1-504
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
Comparateur à semelle
magnétique
1 - EQUIPMENT REQUIRED
2- MATERIALS
3- PRELIMINARY STEPS
B Install the actuating jack on the test bench and connect the test bench lines to ports marked N on
valve box and to ports marked B on jack body (at supply coupling).
C Correctly bleed the jack by slowly extending and retracting the sliding rod. When the jack has
been bled, continue actuating the rod for about 10 minutes. Drop the pressure and correctly wipe the
jack, principally the sliding rod, with a clean rag.
CAUTION :
DO NOT USE COMPRESSED AIR AS IT MAY FORCE METAL PARTICLES INSIDE.
4- STATIC TESTS
A Supply the jack at a pressure between 1 and 5 bar (14 and 72.5 psi). Maintain the pressure for
15 minutes. During this period of time, any leak observed at the sliding rod should not exceed three
drops.
5- DYNAMIC TESTS
A - Supply the jack at a pressure of 210 bar (3045 psi) and perform fifteen sliding rod retraction and
extension cycles.
B Then perform twenty-five cycles and ensure that not more than three drops leak during these
cycles.
AB
12-80 Restricted 1-506
AVIONS MARCEL DASSAULT;
MIRAGE F
BREGUET AVIATION ^-Çv_- jj^o _ . r. /. a m i i a i rvc
^^ ^*^> Restricted MANUAL 05
C - Ensure that internal valve moves at a pressure P < 7 bar (101.5 psi). The valve motion
is indicated by a slight pressure drop in the supply system.
D - Drop pressure.
-With the jack rod retracted and port B connected to a graduated test tube, apply and
hold 20 bar (290 psi) pressure through port AN.
8 - FINAL STEPS
AB
03-88 Restricted 1-507
AVIONS MARCEL DASSAULT
BREGUET AVIATION
ti^^ZT^.
^âF0^-^5^
MIRAGE
,am..a, r-
F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
MATERIALS
- Hydraulic fluid
3- PRELIMINARY STEPS
B Install the telescopic rod on the test bench and connect a test bench supply line to rod port A.
( 1 ) Supply port A at low pressure and bleed the system free of air.
(2) Increase pressure to P = 100 bar (1450 psi).
(3) Extend the sliding rod manually to stop, then lock it with the compression fixture.
(4) Drop the pressure.
(5) Strongly push the sliding rod to ensure that locking is effective.
(1) Increase pressure to P = 245 bar (3553 psi). After pressure stabilization, readjust to P = 245 bar
(3553 psi).
No pressure drop is permissible for T minute.
-
(2) Return pressure to P = 5 bar (72.5 psi). After pressure stabilization, readjust to P = 5 bar
(72.5 psi).
- No pressure drop is permissible for 1 minute.
(3) Drop pressure.
AB
03-85 Restricted 1-508
AVIONS MARCEL DASSAULT 2L==^urQl
BREGUET AVIATION ^jllF^
MIRAGE F
Restricted MANUAL 05
5- FINAL STEPS
C Perform the operations specified in final steps after seal replacement (see 05-1 ).
AB
10-83 Restricted 1-509
AVIONS MARCEL DASSAULT/' ^ Jl « / V\ I l\/-\V^L_ I
_^_
BREGUET AVIATION ^«. ^cî^o
^cp-*^ - ^
Restricted . ....,,,.,
MANUAL ».
05
1 - SCOPE
2 - EQUIPMENT REQUIRED
A - Special tools
B - Standard tools
-Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb)
-Accessory kit for torque wrench, 2 to 20 m.daN (15 to 150 ft.lb)
D - Spares
-Peelable shim
- Lockplate
3 - MATERIALS
-Prussian blue
-Adhesive tape, 50 mm (2 in) wide
-Compound PR 1422 A2
-Compound PR 1321 A2
4 - PRELIMINARY STEPS
WARNING:
TAKE THE RELEVANT SAFETY MEASURES (SEE 01 -0).
B - Connect the hydraulic power unit with its slow running output connected to the self-
sealing couplings of system 1 .
AB
02-89 Restricted 1-510
AVIONS MARCEL DASSAULT
BREGUET
JL^-^XL
AVIATION^oP=_^Qi>
MIRAGE F
Restricted MANUAL 05
5- ELASTIC ROD TRAVELS AND ACTUATING JACK CLEARANCES (figures 21M - 18F)
A Lock the U/C leg in down position and drop the pressure.
B- Checks
D - Checks
E Adjustments
For information, screwing the rod end causes increase of pull travel and decrease of push travel :
1/6 turn = 0.25 mm (0.0098 in).
NOTE : -any excessive push travel increases the U/C uplocking pressure,
-any excessive pull travel increases the U/C downlocking pressure.
Thus, travels should be distributed within above tolerances, taking the pressure values into
account (see 05-6).
For information, screwing the rod end causes increase of clearance in U/C-down position and
decrease of clearance in U/C up position : 1/4 turn = 0.4 mm (0.0157 in).
AB
09-85 Restricted 1-511
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
(0 Place the clinometer on the upper generatrix of the wheel axle and measure angle a.
Measurement result should be : a= 1° ± 10'.
(d) Measure the distance between axle center 0' (determined when checking the caster action) and 0
on the longitudinal aircraft axis.
Measurement result should be : 1240 ± 4 mm (48.8188 ± 0.1574 in).
(e) Reinstall the brake unit.
(f) Reinstall the outer wheel.
(3) Wheel alignment
(a) On the ground, draw lines (a and b) perpendicular to the longitudinal aircraft axis, at one meter
from each side of axle center 0 (determined when checking the caster action).
(b) Install the ruler support on the outer wheel.
(c) Attach the ruler to the ruler support against wheel rim and set it horizontally using the clinometer ;
represent the outer wheel rim axis by plumbing on perpendicular lines a and b.
-
BB' A A' snou|d be between 0.5 mm (0.0196 in) and 3 mm (0.1 181 in) (toe-in).
C Adjustment
(1) The caster action, wheel camber and alignment can be adjusted at the same time by changing the
length of the telescopic rod in locked extended position (no separate adjustment is possible).
(2) Uncouple the rod from the U/C leg (see 05-1) and adjust the rod through its end (see 05-0).
Adjustment is obtained by at least 1/4 of a turn which, for a pitch of 150 mm, produces a varia¬
tion in length of 0.4 mm (0.0157 in) approximately.
For information : screwing the rod end one turn results in a variation of :
- 2mm (0.0787 in) to 2.5 mm (0.0984 in) of AA',
- 4mm (0.1 574 in) from position 0.
To summarize :
- After adjusting the wheel alignment, check the push-pull travel of the elastic rod ; if required,
perform adjustment.
AB
09-85 Restricted 1-512
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^^o
MIRAGE F
Restricted MANUAL 05
(1) Checks
(2) Adjustments
(a) Roller centering
Adjusted by displacing the roller on its support through shim washers - thk = 0.5 mm (0.0196 in).
(b) Roller passage clearance and bearing surface
Adjusted by displacing the roller support on a serrated shim of the base plate (serrations of 1 mm -
0.039 in).
- With a pencil, mark the position of the support clevis on the serrated shim.
- Unsafety, unscrew and remove the attachment screw.
- Install a new lockplate and partially screw the attachment screw.
- Move the clevis on the serrated shim by the required value.
- Screw and torque the attachment screw to 3 * *
q m.daN (22.125 q-375 ft.lb).
B Axle slant
(1 ) Remove the wheels.
(2) Check
Retract and lock the U/C leg.
-
Place the clinometer on the upper generatrix of the wheel axle and measure angle i, which should
-
be 10° ± 5'.
(1) Checks
(a) Clearance from structure
- Fit the axles with main U/C wheel templates. Tighten the templates so as to take up any lateral
play and at the same time allow free rotation.
- Retract and lock the U/C leg. Drop pressure.
- Make sure that the wheel templates rotate freely inside the well (no positive stop), and specially
at the following places :
- doors 24.03i and 24.09i
- web of frame 25 (lower section, near captive fasteners of inspection doors)
- door jack pipe bracket
- electrical wiring.
(b) Clearance from doors
Uncouple the lower interconnecting rod of doors.
-
Bring the upper door into abutment against structure by hand.
-
Make sure that the outer template rotates freely (no friction point), especially at the rear section
-
of the door recess.
- Perform the same check with lower door closed and locked.
AB
09-85 Restricted 1-514
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION^
Restricted MANUAL 05
C
O a
X
> to
o
*fc.
__
to
o
o rcr
<o
1_
<u ?»
> .«j
<u 03
X S
INCLINAISON FUSEE
AXLE SLANT
M
Chape support d'olive
Roller support devis
Cale effeuillabie
Peelable shim
Pion
Stud
Rondelles de centrage
Shim washers
9 - FINAL STEPS
-SAFETY THE ADJUSTABLE ROD END LOCK NUTS (See 05-0).
-Safety all pins and trunnions of the hinges concerned by the operation.
-Check and adjust the fairing door as required (see 05-2).
-Check undercarriage and door operating pressures (see 05-6).
-Conduct undercarriage operating tests (see 05-6).
-Check and, if necessary, correct the adjustment of microswitch 9A (see 08-0).
-Make sure that the screw attaching the roller support clevis is correctly safetied and
coated with PR 1422.
-Coat the exposed threads of jack ends with PR 1321 A2 compound.
AB
02 - 89 Restricted 1-516
AVIONS MARCEL DASSAULTL MIRAGE F
BREGUET AVIATION ^-P^
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
2- MATERIALS
3- TESTING
A Connect the hand pump to one of the ports of the swivel coupling located at the top of the
U/C leg swivel tube.
B Supply low pressure by means of the hand pump and bleed the system free of air.
C Increase pressure to P = 100 bar (1450 psi). After pressure stabilization, readjust to P = 100 bar
(1450 psi).
- No pressure drop is permissible for 1 minute.
D Return pressure to P = 5 bar (72.5 psi). After pressure stabilization, readjust to P = 5 bar
(72.5 psi).
- No pressure drop is permissible for 1 minute.
F Connect the hand pump to the second port and repeat the above operations.
AB
12-80 Restricted 1-517
AVIONS MARCEL DASSAULT// -J>-"t-U MIRAGE F
BREGUET AVIATION ^£. ^ _ ..am.iai nr-
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Special tools
C Spares
D Materials
- Prussian blue
2- PRELIMINARY STEPS
WARNING :
TAKE THE RELEVANT SAFETY MEASURES (see 01-0).
3- PROCEDURE
AA
11-81 Restricted 1-520
AVIONS MARCEL DASSAULT ti^>ZZZ^ MIRAGE F
BREGUET AVIATION ^ZZS^^Z^ ......... ,-
Restricted MANUAL 05
- Disconnect the lower link rod of the undercarriage doors and secure it in such a way that it does
not impede movement of the doors.
- Manually bring the upper door, to bear against its stops.
- Check that the outer jig turns freely and that there are no points of contact, particularly at the
rear section of the door recess.
- Open and secure the upper door.
- Close and lock the lower door using a hydraulic power unit set to slow running.
NOTE : Ensure that the lower link rod is kept well clear.
- Check that the outer jig turns freely and that there are no points of contact, particularly at the
bottom of the door recess.
- Lower and lock the leg.
NOTE : If anything is found maladjusted during the above operations, check that it is not due to
distortion before making corrections.
C Final steps
AA
11-81 Restricted 1-521
AVIONS MARCEL DASSAULT {LJ>^Z\L
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
1- SCOPE
This sheet specifies the measures to be taken to protect the main undercarriage legs so as to obtain
correct operation after 24-month storage, either in temperate continental climate, or in tropical or
maritime climate.
2- EQUIPMENT REQUIRED
3- MATERIALS
AA
11-73 Restricted 1-701
AVIONS MARCEL DASSAULT /L» À*-^rU
BREGUET AVIATION^ ^ _
MIRAGE F
_ Restricted MANUAL 05
5- DEPRESERVATION
The stored undercarriage legs shall be depreserved just before use (installation), selecting that with
the oldest storage date.
THE REMOVAL OF U/C LEG FROM ITSSTORAGE BOX MUST IMPERATIVELY BE CARRIED
OUT BY MEANS OF THE MOUNTING STAND (see 05-1).
AA
0979 Restricted 1-702
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Î
PROCEDURE
-
PRESERVATION
-
method
PACKING
RRE
SPECIAL PROCEDURE
00 1 )
z Protex.
o - Remove parts which may
o
LU impede U/C leg attachment
r-
< to supports in box. In such
ce a case, secure freed pipes to
LU
O. U/C leg with red adhesive
in
tape, after interposing grease
h- proof paper.
z SPECIAL PROCEDURE
- Additional instructions
z - secure blocking mate
o rials to a metal frame.
< - place frame in box.
interposing rubber
shock dampers.
AB
10-83 Restricted 1-703
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Protecteur
Protector
Outillage d'immobilisation
Locking tool
-Bloc de
raccordement
\/ x::::=^ Connection block
1 - PURPOSE
This sheet specifies the" measures to be taken to protect elastic rods or cardan yokes so as to obtain
correct operation after 24-month storage, either in temperate continental climate, or in tropical or
maritime climate.
2- EQUIPMENT REQUIRED
- Labels.
- Carton.
- Stapler.
- Adhesive tape.
- Grease-proof cloth AIR 8140, Category 21.
- Polyethylene, 0,22 mm (0.0086 in) thick.
- Kraft paper.
- Heat-sealed cloth AIR 8140, Category 1121.
- Grease-proof paper A I R 8140, Category 22.
3- MATERIALS
5- DEPRESERVATION
The stored units shall be depreserved just before use (installation), selecting that with the oldest
storage date.
- Remove bands of grease-proof cloth.
- Remove rust preventive grease (with a dry rag or white spirit).
AB
11-73 Restricted 1-705
AVIONS MARCEL DASSAULT i MIRAGE F
BREGUET AVIATION ^-^-l^0
Restricted MANUAL 05
PROCEDURE
SPECIAL PROCEDURE
- Additional
nuui IIUI lui instructions
II IOLI UbUUI 19
wz varnish.
o_i
ce o
§2
F" LU
zs
~ 2?tr
<
luF- °o
O ce ces:
<< «co
O <<
r-0= 5cc
co O -II-
<
oc
AA
10-83 Restricted 1-706
AVIONS MARCEL DASSAULT rU^^ZXL
BREGUET AVIATION <^Zé- ^^
MIRAGE F
Restricted MANUAL 05
1 - SCOPE
This sheet specifies the measures to be taken to protect jacks or telescopic rods so as to obtain
correct operation after 24-month storage, either in temperate continental climate, or in tropical or
maritime climate.
EQUIPMENT REQUIRED
3- MATERIALS
5- UNPACKAGING
The stored units shall be unpackaged just before use (installation), selecting that with the oldest
storage date.
- Remove the bands of grease-proof paper.
- Remove the rust preventive grease (with a dry rag or white spirit).
- Remove the vent port protectors, protective plugs and caps.
- Perform the operations described in sheet «Precautions to be taken for spare jacks» (see 05-0).
AB
04-81 Restricted 1-707
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
PROCEDURE
SPECIAL PROCEDURE
z
g
i - Place unit in following position : -Do not use any frame.
< - rod retracted (unit without Replace wooden box by
ce locking device) a carton with edges
O - rod retracted and not locked blanked with adhesive
O-
(unit with locking device). tape.
z
- Fill chambers of unit to 3/4
LU
< - Wrap carton with heat-
< CC
1
volume with operating fluid. sealing cloth.
*E
rr
- Blank hydraulic ports with - Repeat labeling on car - Store unit in package.
ton and coat labels with
1
AA
10-83 Restricted 1-708
AVIONS MARCEL DASSAULT /L^i^-^rU
BREGUET AVIATION ^_^ _^ _
MIRAGE
....... »,
F
«^
Restricted MANUAL 05
1 - SCOPE
This sheet specifies the measures to be taken to protect the shock absorbers so as to obtain correct
operation after 24-month storage, either in temperate continental climate, or in tropical or maritime
climate.
2- EQUIPMENT REQUIRED
- Protective cap.
- Carton.
- Heat-sealed cloth.
- Grease-proof cloth AI R 81 40, Category 22.
- Polyethylene, 0,22 mm (0.0086 in) thick.
- Adhesive tape.
3- MATERIALS
5- DEPRESERVATION
The stored shock absorbers shall be depreserved just before use (installation), selecting that with
the oldest storage date.
- Remove bands of grease-proof cloth.
- Remove rust preventive grease (with a dry rag or white spirit).
- Drop pressure in gas chamber and charge to operating pressure.
- Remove protective cap.
AB
11-73 Restricted 1-709
AVIONS MARCEL DASSAULT i MIRAGE F
BREGUET AVIATION --"^c0
Restricted MANUAL 05
PROCEDURE
h- surfaces which are not : paper with heat-sealing exceeded the storage
CO
< - painted cloth. time, storage prolon
h-
cc -aluminized - Heat seal after evacuating gation will depend on
o - corrosion resistant air with a vacuum pump. a check for correct
- coated with molybdenum - Repeat labeling. preservation, by sam
z
< disulphide grease - Coat labels with clear pling stored units.
oc
1 - protected by blanks. varnish. The new storage time
< - Remove finger marks with will also depend on
UJ methanol. the results of the
co
- Coat visible portion of sliding check.
rod and hinge clevises with rust
preventive grease. Wrap these
ce areaswith grease-proof cloth. SPECIAL PROCEDURE
< - Apply Protex to non-working
-JLU
<r~
a areas. - Replace wooden box with
Si
^5»
a carton.
§1 - Blank edges with adhesive
O.J
oco tape.
F-UJ 1?
-JCC - Wrap carton with heat-
z§ sealing cloth.
ujF- <2
cegj
-
- Repeat labeling.
Orr
- Coat with clear varnish.
<< £<
^1 SE
f-£
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10-83 Restricted 1-710
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AVIATION^£. _-^^- ,
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Restricted MANUAL 05
1- SCOPE
This sheet specifies the measures to be taken to store pins for 24 months, either in temperate
continental climate, or in tropical or maritime climate.
2- EQUIPMENT REQUIRED
- Stapler.
- Carton.
- Labels.
- Adhesive tape.
- Heat-sealed cloth AIR 8140, Category 1 121.
- Grease-proof paper AIR 8140, Category 1 122.
- Kraft paper.
- Grease-proof cloth AIR 8140, Category 21 .
- Polyethylene, 0,22 mm (0.0086 in) thick.
3- MATERIALS
5- DEPRESERVATION
The stored parts shall be depreserved just before use (installation), selecting that with the oldest
storage date.
- Remove bands of grease-proof cloth.
- Remove rust preventive grease (with a dry rag or white spirit).
AB
11-73 Restricted 1-711
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
R
PROCEDURE
SPECIAL PROCEDURE
CC SPECIAL PROCEDURE
<
_|LU Q - Perform following addi
<F-
-Perform above operations. tional operations :
511 <o - wrap carton with heat-
o_i
except for polyethylene cover
rro which shall be replaced by a sealing cloth,
F-uj heat-sealing cloth. - repeat labeling.
Z| coat with clear varnish.
<P -
LUh- ëfc
CDtr j-Z
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AA
10-83 Restricted 1-712
AVIONS MARCEL DASSAULT ti ^^^Z\L MIRAGE F
BREGUET AVIATION^c. ....,....,-
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Standard tools
- Set of taps M 5 X 0.8
B Special tools
- Undercarriage-hydraulics 1st line tool kit
D Materials
- White Spirit
- Solvent D1 Pyrolac 1591
- Mastinox 6856K
- Liquid nitrogen
E Spares
- 1 pin to nominal or oversize dimension as required
C 56685-10 dia. 8 mm (nominal dimension)
C 56685-10 R1 dia. 8.1 mm
C 56685-10 R2 dia. 8.2 mm
C 56689-1 0 R3 dia. 8.3 mm
C 56685-10 R4 dia. 8.4 mm
C 56685-10 R5 dia. 8.5 mm
2- PRELIMINARY STEPS
3- PROCEDURE
CAUTION :
CAREFULLY LINE UP THE DRILLING AXIS WITH THE PIN AXIS TO AVOID DAMAGING
THE BORE DURING DRILLING AND TAPPING OPERATIONS.
AA
04-81 Restricted 1-801
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^3z
/L^^-^rU
_ ^
MIRAGE F
Restricted MANUAL 05
- Thoroughly clean the bore of the pin and the broken pin using Pyrolac solvent.
- Carefully inspect the bore using an endoscope or a magnifying glass under powerful light in order
to reveal all traces of deep scoring, metal stripping or corrosion.
CAUTION :
SHOULD ANY DEFECT SHOW UP, THE WHOLE UNDERCARRIAGE LEG SHOULD BE SENT
TO THE NEXT HIGHER REPAIR LINE. NO TOUCH-UP WHATSOEVER OF THE BORE IS
PERMITTED.
- Should the bore prove in good condition, measure the broken pin diameter in order to determine
the diameter of the replacement pin (nominal or oversize dimension). From the set of spare pins, select
the one whose diameter corresponds to that of the broken pin.
WARNING :
TAKE ALL SAFETY MEASURES PRESCRIBED FOR HANDLING OF LIQUID NITROGEN
(RISK OF BURNS). DO NOT HANDLE THE PIN WITH NAKED HANDS.
- Fit the pin into the bore immediately after removing it from liquid nitrogen and drive it into
place, using a mallet if necessary.
4- FINAL STEPS
AA
04-81 Restricted 1-802
AVIONS MARCEL DASSAULT/' ^ -" ^ /V\li\/-\V^L. I
BREGUET AVIATION ^4_~ .««^ _ ..,..,. nc
^<l ^s-^> Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A - Special tools
B - Materials
C - Spares
For lower cable bundle
-Connector C 51 06R8-3AS50
951 -06R8-3AS50
-1 sleeve 202A1 21 -3
-1 sheath 212004-10
-Connector E 51 06R8-3AS50
951 -06R8-3AS50
-1 sleeve 222A1 32-3
-2 adapters CK1 -1 or 202B221
-1 sheath NT 5-8
-1 sleeve A255-60700
-2 adapters CK2-1 or 202C221
-Connector C 5106R12-10S50
-1 sleeve 202A1 42-3
-2 adapters CK1 -2 or 202B231
-2 marking sleeves D1 42-51 or SLT5X
-2 adapters CK2-2 or 202C231
- Connector D 51 06R1 2-1 0S50
-1 sleeve 222A1 42-3
-2 adapters CK1 -2 or 202B231
-2 adapters CK2-2 or 202C31
AA
04-87 Restricted 1 -805
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
PRELIMINARY STEPS
-Make sure that the aircraft electrical systems are not energized and that switches and circuit
breakers of the circuits concerned are «off».
- For connector C of the lower cable bundle : remove the tachometer generator concerned
(see 05-7).
- For the other connectors :
- break the connection,
- undo the cable attachment clip near the connector concerned,
- if need be, remove the connector from its fixed support.
3- REMOVAL
CAUTION :
TO REMOVE THESE COMPONENTS, IT IS REQUIRED TO MAKE A LONGITUDINAL CUT.
DURING THIS OPERATION, TAKE CARE NOT TO DAMAGE THE CABLE INSULATING
MATERIAL COVERED BY THESE COMPONENTS.
NOTE : If the length of the wires after cutting at the contacts and suppressing possible damaged
sections is insufficient for correctly mounting the new connector, replace the whole cable
bundle.
INSTALLATION
AA
04-81 Restricted 1-806
AVIONS MARCEL DASSAULT JL^^ZT^X.
BREGUET AVIATION^c^^^O
MIRAGE F
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Adhere to lengths of sheaths and wires and to positioning of locating notches of the connec¬
-
tors 29).
(see figures 28 and
- After crimping the contacts and before final installation of the connector, check each wire
for correct continuity, as per wiring diagram in figure 27.
5- FINAL STEPS
- Check all the systems supplied by connector(s) on which work has been performed.
AA
04-81 Restricted 1-807
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Schéma électrique Schéma électrique
jambe gauche jambe droite
Electrical diagram FAISCEAU Electrical diagram
LHIeg SUPERIEUR RHIeq
Prise "B" Connector "B" UPPER CABLE Prise "B" Connector "B"
BUNDLE
I KJEVUutsrpnmlmopobCa "V I ACBOFGMLMNPHSTUVEJK \
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Et D.F\
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FAISCEAU
INFERIEUR
LOWER CABLE
BUNDLE
\
Prise
ACBDFGHEJKl
Prise
/acbhgedfjk\
"B" Connector "B"
\
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BCADFÊriKJGI
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140.
130
VUE SUIVANT F
VIEW ON F
Orientation ± 10°
\~ Positioning ± 10°
VUE SUIVANT F1
VIEW ON F1
Lettre A de la référence Orientation sur__
gravée sur la dérivation faisceau gauche
Letter A of P/N engraved Positioning as per
on bifurcation LH cable bundle
Prise C Prise D
Connector C Connector D
VUE SUIVANT F2
VIEW ON F2
Orientation! 10"
Positioning ± 10°
Orientation sur_
faisceau droit
Positioning as per
RH cable bundle
VUE SUIVANT F1
VIEW ON F1
130
'Orientation ± 10°
Positioning ± 70°
Prise E Prise C *
Connector E Connector C
VUE SUIVANT F
VIEW ON F
\
)rientation ± 10'
'Positioning ± 10°
FIGURE 29 PRISES DU FAISCEAU ELECTRIQUE INFERIEUR
CONNECTORS OF LOWER ELECTRICAL CABLE BUNDLE
AA
04-81 Restricted 1-810
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^©F3^^
/L^^-^rU MIRAGE
.. .
F
Restricted MANUAL 05
1- EQUIPMENT REQUIRED
A Standard tools
- Crimping pliers
B Special tools
C Materials
D Spares
- 2 lockwashers 23350AC050LE
-3pins23310AA015015LE
- 2 packings BT 31-5 or BT 31-7
2- PRELIMINARY STEPS
3- PROCEDURE
A Remove the lower pin of the shock absorber (see manual 05-1 ).
AA
03-85 Restricted 1-811
AVIONS MARCEL DASSAULT /LJ>-urHCL
BREGUET AVIATION ^$_ ^^
MIRAGE F
_ Restricted MANUAL 05
- Remove pin 85 used for hooking spring 84 to the plastic stop (two cotter pins) .
- Remove stop pin 82 (remove one of the cotter pins).
- Drive out pin 83 and recover plastic stop 80, ring 79, bushing 81 and spring 84.
- Split and remove sleeve 130 at the outlet of elbow tube 220, then cut the wires near elbow tube.
- Remove elbow tube 220 : unscrew the nut of the coupling and extract the wiring from the
tube.
- Remove guard 86 from the rocker arm hinge clevis :
- depending on the type of assembly :
- unsafety and unscrew the three captive screws by a few turns,
or
the center screw by a few turns ;
- unscrew
unlock the cover by tapping on the screw heads, then extract the guard assembly after
-
noting the position of the grommet.
- Cut the wires near both connectors C.
- Strip the wires and hook to each wiring a pulling wire that is at least one-and-a-half times as long
as the cable bundle (use old electrical wires with different colors).
- Extract the cable bundle by pulling it on rocker arm hinge side and by engaging the three pulling
wires in its place.
- Unhook the cable bundle as scon as the pulling wires are visible at the rocker arm hinge and
leave them in place for subsequent installation of the spare cable bundle.
Hook the end of each cable bundle branch to the corresponding pulling wire.
-
- The branches of the cable bundle corresponding to connectors C are marked as follows :
I for the inner wheel generator,
AA
01-84 Restricted 1-812
AVIONS MARCEL DASSAULT F ^ Jl *< /Ylllx/'WJ'L.
BREGUET AVIATION ^<4-~
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MANUAL ft05
,
-Reassemble the following parts: ring 79, stop 80, bushing 81 and spring 84; reinstall this
assembly on the rocker arm and attach it with pin 83 after aligning the bores.
-Fit stop pin 82 and safety it with a new cotter pin.
-Reinstall pin 85 on the plastic stop while hooking spring 84 and safety the pin with two
new cotter pins.
4 - FINAL STEPS
AA
04-87 Restricted 1-813
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Prise "B"
Connector "B'
DETAIL A
SCOPE:
This card only deals with the replacement of a ringed sheath section between connector
"E" and elbowed tube 220.
1 - EQUIPMENT REQUIRED
A - Standard tools
-Electrician's knife.
-Round-tip spatula.
B - Special tools
-Electrical system 2nd line tool kit.
-Equipment tool kit for Deutsch-Souriau connector.
-Hot air generator.
-Ohmmeter.
C - Spares
-Ringed sheath 9-32 Convolex as applicable.
-1 sleeve NT5-8.
-1 sleeve SCL3-4.
-1 sleeve 222AI32-3.
2 - MATERIALS
-Isopropyl alcohol.
-Adhesive Raychem SII25.
-Adhesive Oceta Vibratite VC3.
-Sealant PR 1321 A2.
3 - PRELIMINARY STEPS
A - Remove the outer wheel from the U/C leg concerned (see manual 05-5).
B - If necessary, remove the sealant from area M.
C - Disconnect connector E.
D - Release the length of wiring located under the rocker arm.
4 - PROCEDURE
A Disassembly
- Remove protective sleeve 300.
-Remove the metal clamp from adapter 260.
-Remove adapter 260, using a knife to separate the two half-shells.
-Cut sleeves 250 and 270 lengthwise.
CAUTION:
DURING THIS OPERATION, TAKE CARE TO AVOID DAMAGING THE INSULATION OF
THE UNDERLYING WIRING.
-Heat sleeves 250 and 270 with a hot air generator, then remove them from the elbowed
tube and connector using a spatula; discard the sleeves.
AA
04-87 Restricted 1-815
AVIONS MARCEL DASSAULT ," ^ -" ^ / V\l r\/-\V_7[^ I
BREGUET AVIATION ^^_-
^^ J?^0
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MANUAL nr-
05
-Remove adapters 240, using an electrician's knife to separate the two half-shells.
-Mark the orientation of the connector (position of polarizing key).
-Extract and identify the connector contacts (see manual 16-0-2).
-Remove and discard ringed sheath 230.
B - Cleaning - Check
C - Assembly
NOTE: If a Souriau connector is fitted, cut a piece of sleeve 250 to length and slip it onto the
sheath.
-Assemble the connector, referring to the marks applied upon disassembly for the loca¬
tion of the contacts and the position of the connector (see manual 16-0-2).
NOTE: Use Vibratite VC3 adhesive for safetying the connector base.
NOTE: If a Souriau connector is fitted, shrink a sleeve 290 cut to length onto the connector
base pre-coated with Raychem adhesive, before positioning sleeve 270.
-Wipe off the excess adhesive with a cloth dampened with isopropyl alcohol.
- Place adapter260 on the sheath and fit the clamp.
D - Electrical check
-Using the ohmmeter, check for an insulation resistance s 20 MO:
-across all the connector contacts joined together and the connector body,
-across each contact.
AA
04-87 Restricted 1-816
AVIONS MARCEL DASSAULT f UJIJK / Y \ 1\ /-\>^7 L.
1
E - Final steps
-Perform the functional check of the residual pressure switch (see manual 05-7).
-Clamp the length of wiring located under the rocker arm.
-Reconnect connector E.
-Cover the pressure switch connector and body with sleeve 300.
-Apply a bead of sealant to the sleeve 300/pressure switch assembly (area M).
-Reinstall the wheel (see manual 05-5).
AA
04-87 Restricted 1-817
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Prise "E".
Connector "E"
UW?//Mf'/ttt//Jttltm£tm
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SECTION 2
TABLE OF CONTENTS
Page
2A DISASSEMBLY -ASSEMBLY
- Disassembly - assembly of.an undercarriage door jack for seal replacement 2-401
- Disassembly - assembly of an unlocking jack forseal replacement 2-407
LIST OF ILLUSTRATIONS
AA
10-83 Restricted 2-1
AVIONS MARCEL DASSAULT «
BREGUET AVIATION ^rfâ.
-^-"r^J
^^
MIRAGE
......... ..
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Restricted MANUAL 05
GENERAL
(Figure 1)
The main undercarriage doors blank the undercarriage well entirely when the U/C leg is retracted
and partly when it is extended. The doors are functionally linked to the undercarriage legs and the
associated control systems (See 05-6).
1 - LOCKING
The doors are provided with two mechanical locks. An unlocking jack actuates a linkage which
opens the locks as the undercarriage is extended.
On ground, a manual control enables the lower and upper doors to be unlocked.
2- CONTROL
AA
11-72 Restricted 2-001
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
TABLE OF COMPONENTS
For layout, see Figure 1
Location Doc.
Item Name - Characteristics and Functions
Access Door No.
6-7 L/H AND R/H U/C LEG DOOR JACKS U/C well X
AB
11-73 Restricted 2-101
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Location Doc.
Item Name - Characteristics and Functions
Access Door No.
All the upper and lower doors and fairing closing the
undercarriage well are described in manual 03.
AA
11-72 Restricted 2-102
AVIONS MARCEL DASSAULT/
BREGUET AVIATION.
MIRAGE F
1 - DESCRIPTION
The undercarriage door unlocking control consists of two systems, one L/H and one R/H system,
each uncluding :
-one unlocking jack 1 or 2 hinged on the U/C truss fitting on the one hand, and on the bellcrank
support fitting, on the other hand.
-one torque linkage composed of one bellcrank 7, four rods 8 and two control levers 9. The
linkage is reset to the operating position through a return spring mounted at the forward locks 10G1 or
10G2.
- two mechanical locks 10G1 and 3 or 10G2 and 4 retaining the doors in closed position. Forward
lock 10G1 or 10G2 is equipped with a switch indicating that the doors are locked.
The locks are bolted to the aircraft structure through a serrated support plate used to adjust the lock
position.
- one ground unlocking control composed of a sheathed cable actuated by a handle 5 hinged on
the aircraft structure and retained in stowage position by a clip.
- one rocker 10 swivelling about the bellcrank pin, and retained in rest position by a spring.
2- OPERATION
A Unlocking in flight
Under the action of the hydraulic pressure, the jack rod is retracted, which causes bellcrank 7 to
swivel thereby actuating the torque linkage which opens mechanical locks 10G1 and 3 or 10G2 and 4
and frees the door rollers.
B Unlocking on ground
Unlocking on ground is controlled by handle 5 which tilts and drives the cable pivoting rocker 10
and actuating the linkage, thereby causing locks 10G1 and 3 or 10G2 and 4 to open.
AA
11-73 Restricted 2-104
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
COUPE B COUPE A
CROSS-SECT/ON B CROSS-SECTION A
VUE SUIVANT F
VIEW IN DIRECTION OF ARROW F
ww«
COUPE C
CROSS-SECT/ON C
1- DESCRIPTION
The three main U/C doors closing the U/C wells are controlled :
- For the U/C leg fairing, by a cardan joint type torque link 1 1 hinged on the aircraft structure, on
the one hand, and on the U/C leg on the other hand. A Pip-pin 12 provides quick uncoupling of the link
from the door, so as to facilitate access inside the U/C well.
- For the two upper and lower doors, by a torque mechanism mounted on frame 22.
This mechanism consists of three rods 13, and two control levers 14 equipped with bearings.
All rods are hinged by self-aligned pins. The bearings of the doors, control levers and hydraulic
jack consist of the aircraft structure.
The four adjustable rubber stops 15-16-17-19, two 15-16 for the upper and lower doors at C22
and C25, and two 17-19 for the fairing at C27 and C29 stress the doors in closed position.
A Door closing
In closed position, the fairing comes into contact with stops 17-19.
The linkage is so designed that during the closing sequence, the lower door lags the upper door.
The rolling tracks of the lower door come into contact with upper door rollers 18.
Jack 6 continues moving, and the lower door covers the lower edge of the upper door which is
pressed on the two stops 15 and 16, as well as the forward edge of the U/C leg fairing.
All doors are then stressed by stops 15-16-17-19 and immobilized by locks 10G1 - 10G2 - 3 and 4.
AA
11-73 Restricted 2-106
AVIONS MARCEL DASSAULT
BREGUET AVIATIO
MIRAGE F
Restricted MANUAL 05
C.29
COUPE E
SECT/ON E
COUPE C
SECTION C
COUFE D
SECT/ON D
INCORPORATED DOCUMENTATION
UNDERCARRIAGE DOOR JACKS
The L/H main U/C door jack is similar to the R/H main U/C door jack.
1 - DESCRIPTION (Figure 4)
This jack opens and closes the doors. This is a double-acting hydraulically controlled jack which is
internally locked by claws in the rod extension direction. It is equipped with a switch 6G1 (L/H jack)
or 6G2 (R/H jack).
A Stationary assembly
Locking sleeve 29 retained between cylinder 21, and an internal shoulder of cylinder 23 forms
with piston 30 and return spring 31, the internal locking device of the jack.
B Moving assembly
This assembly essentially consists of a sliding rod 33 equipped with piston 34 and lock 35 at one
end, and with an adjustable self-aligned rod end 36 making the connection to the door, at the other
end.
2- OPERATION (Figure 5)
Extension of rod 33 controls opening of the main U/C doors. The hydraulic pressure applied to
the jack through a shuttle valve fitted to boss S, acts on passage area S1 of the moving assembly and
causes it to move.
Throughout the rod extension phase, the fluid expelled from chamber P freely flows through
port A.
At the end of rod extension, the claws of lock 35 are bent to clear locking sleeve 29 ; then they
push piston 30 and separate by spring effect as sleeve 29 is cleared.
AA
11-72 Restricted 2-108
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
6G1
ou or
6G2
Rod assembly 33 has then reached end of travel, as it abuts on sleeve 29. Under the action of
return spring 31, piston 30 comes again into contact with sleeve 29 and engages the claws of lock 35,
thereby locking rod 33.
As piston 30 stops moving, i.e. at the end of locking, lock 35 rotates lever 32 which actuates
rocker 26, thereby reversing the contacts of switch 6G 1 or 6G2.
The hydraulic pressure applied through port A simultaneously acts on annular passage area S2 of
the moving assembly, and on locking piston 30. It causes the latter to move back, thereby freeing
lock 35 and rocker 26.
As lock 35. is moved by rod 33, the lock claws are bent and clear sleeve 29, which permits rod
retraction and consequently door closing.
Rocker 26 is no longer actuated by lever 32 ; it allows the contacts of switch 6G1 or 6G2 to be
reversed.
Throughout the rod retraction phase, the fluid expelled from chamber M freely flows through
port B.
When the jack is coupled to the doors, the rod retraction travel is limited by the doors abutting on
their locks. The doors are abutting before the jack is internally stopped.
Piston 30 returns against sleeve 29 under the action of spring 31, as the jack is connected to the
hydraulic reservoir through port A.
AA
11-72 Restricted 2-110
AVIONS MARCEL DASSAULT/ MIRAGE F
BREGUET AVIATION ^SS53
Restricted MANUAL 05
INCORPORATED DOCUMENTATION
UNLOCKING JACK
(Figure 6)
The unlocking jacks of the LH main U/C door, RH main U/C door and nose U/C doorare identical.
On the nose U/C door unlocking jack, the hydraulic pipe connection is achieved through a
connection block.
1 - DESCRIPTION
The jack unlocks the corresponding doors during the undercarriage retraction and extension phases.
This is a single-acting jack which is hydraulically controlled and mechanically reset.
2- OPERATION
During normal supply, the hydraulic pressure is applied through port N. This pressure acts on
passage area S1 of piston 24, which retracts the latter, and consequently tie-rod 28, and compresses
spring 26. Through a mechanism external to the jack, tie-rod 28 controls door unlocking.
When the jack is no longer supplied, spring 26 returns piston 24 to the neutral position. Tie-rod 28
is returned to the initial position by a spring of the door hook unlocking mechanism.
During emergency supply, the hydraulic pressure is applied through port «S». This pressure acts
on passage area S1 of piston 23 which drives piston 24. All the following jack operating sequences are
the same as those with normal supply.
The input travel of tie-rod 28 is free in relation to piston rod 24, so that spring 26 is not loaded
during door manual unlocking.
AA
09-77 Restricted 2-112
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^<<i
MIRAGE F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Standard tools
C Spares
2- MATERIALS
- White spirit
, - Petrolatum Air 3565
| - Sealant PR 1321 A2
3- PRELIMINARY STEPS
A Jack up the aircraft so that the wheels clear the ground (see 02-2).
D Manually open the doors controlled by the jack concerned (see 02-0).
WARNING :
4- REMOVAL
A Functional connections
(2) Disconnect the flexible hydraulic pipe from the jack and blank the ports.
AB
09-85 Restricted 2-301
AVIONS MARCEL DASSAULT lAZJ>>-a-J*s\ V\ll\/-\wL.
BREGUET AVIATION ^S'
^o. j2*Q>
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Restricted ,.,.,,,.,
MANUAL n,-
05
NOTE: If the shuttle valve is to be removed, loosen the couplings of both normal/emergency
flexible lines (access door 23.08i/23.04i) before loosening the nut of the grooved lu¬
bricator on the jack.
(3) Jack/shuttle valve grooved lubricator connection
-Remove the nut attaching the shuttle valve grooved lubricator to the jack and recover
the washer (17-mm A/F wrench).
B -r Mechanical connections
(1) Hinge on door side
-Unsafety (pin) and remove the nut (22-mm A/F wrench).
-Drive out the connecting pin (identify pin direction).
(2) Hinge on airframe side
-Disconnect the interconnecting rod from the lower door (19-13-mm AF wrenches).
-Unsafety and remove the pin from the interconnecting bellcrank (27-mm A/F wrench).
-Remove the plug (22-mm A/F wrench) from the jack/airframe connecting pin.
-Hold the jack and drive out the connecting pin (identify pin direction). Recover the
washer.
C - Remove the jack, then protect the seals mounted at the end of the shuttle valve grooved
lubricator with protector A46457-3 (to be recovered on spare shuttle valve). Reinstall the
washer and nut on the grooved lubricator.
5 - INSTALLATION
A - Preliminary steps
(1 ) If a spare shuttle valve is to be installed, remove the protector, nut, washer and storage
seals. Install new seals, washer and nut (to be found in the bag supplied with the new equip¬
ment).
Install the shuttle valve and connect the couplings of the normal/emergency flexible lines
(tighten by hand) (access door 23.08i/23/04i).
(2) If a spare jack is to be installed:
-remove the jack from storage (see 05-1 ).
(3) Adjust the jack rod end to the dimension recorded for the removed jack. Torque the end
locknut without safetying (see 05-0).
(4) Check each hinge for cleanliness and slightly coat each pin with petrolatum.
(5) Remove protector A46457-3 from shuttle valve grooved lubricator and install two new
seals on the latter.
B - Mechanical connections
(1 ) Jack/shuttle valve grooved lubricator connection
-Locate the jack and simultaneously (on airframe side) insert the shuttle valve grooved
lubricator end provided with seals and locator into the associated hole in the jack bottom boss.
-Fit the washer and tighten the retaining nut of the shuttle valve grooved lubricator
(1 7-mm A/F wrench) to a torque of 1 .5 m.daN (1 1 ft.lb).
(2) Jack hinge on airframe side
-Locate the jack rod end in the fitting ai^d install the connecting pin fitted with a washer.
Safety the pin head on the boss provided on the fitting for this purpose.
-Install and tighten the plug (22-mm A/F wrench). Safety.
-Install the interconnecting bellcrank pin. Safety.
-Connect thé interconnecting rod to the lower door. Safety.
(3) Jack hinge on door side
-Locate the self-aligned end of the jack rod in the fitting.
-Install the connecting pin.
-Screw and tighten the nut temporarily. Final tightening and safetying shall be performed
after check and adjustment of U/C doors.
C - Functional connections
(1 ) Connect the electrical plug to the switch.
(2) Connect the flexible hydraulic hose to the jack.
(3) Tighten the couplings of the normal/emergency flexible lines on the shuttle valve.
AB
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6- FINAL STEPS
A Check and adjust doors as required (see 05-2).
B After final adjustment, tightening and safetying of the rod end locknut, apply a bead of sealant
PR 1321 A2 to the visible threads of the rod end as well as to the contact surface of the locknut, the
rod end and the recesses of the key notch and the lockwasher tab (areas identified MR in figure 7).
C Bleed hydraulic system free of air by cycling undercarriage legs (see 05-6).
AA
03-85 Restricted 2-303
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1 - EQUIPMENT REQUIRED
A Standard tools
- 1 nut6RH8035MSimloc
- 1 nut6TA106Nylstop
MATERIALS
White spirit
Petrolatum Air 3565
3- PRELIMINARY STEPS
A Jack up the aircraft so that the wheels clear the ground (see 02-2).
B Manually open the doors controlled by the jack involved (see 02-0).
WARNING :
TAKE ALL RELEVANT SAFETY MEASURES (see 01-0).
4- REMOVAL
A Functional connection
(1 ) Remove the yoke of the fairlead securing the hydraulic lines to the structure.
B Mechanical connection
(3) Remove and discard the locking nut, recover the washer.
(4) Hold the jack and drive out the connecting pin (note its position).
AA
04-81 Restricted 2-304
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Restricted MANUAL 05
5- INSTALLATION
A Preliminary steps
(3) Clean the pins and coat them with a thin film of petrolatum.
B Mechanical connection
(2) Fit the connecting pin in the same position as that noted upon removal, and fit the washer (pin
head on outboard side).
(4) Position the rod end of the jack inside the clevis of the bellcrank.
(5) Fit the pin, screw and tighten a new locking nut.
C Functional connection
(2) Reinstall the yoke of the fairlead securing the lines to the structure.
6- FINAL STEPS
(2) Close the door again and check the manual unlocking control for correct operation.
NOTE : Should an anomaly be noticed, check the jack for correct operation (travel and distance
between centers) before questioning the adjustment of the linkage.
AA
04-87 Restricted 2-305
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1 - EQUIPMENT REQUIRED
A Special tools
- U/C hydraulics 2nd line tool kit
B Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench kit, 2 to 20 m.daN ( 1 5 to 1 50 ft.Ib)
- Set of extra-thin open-end wrenches
D Spares
- Seals
- 1 lockplate for adjustable end nut
- 1 filter for supply port
- 2 lockplates for switch studs
2- MATERIALS
- Copper sulphate
- Grease Air 4215
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near the work area.
D - Remove sealant from areas identified M with a spatula, taking care not to damage the surface
protective coating.
NOTE : If several jacks are overhauled together, disassemble only one jack at a time to avoid mixing
parts.
AB
03-85 Restricted 2-401
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CAUTION :
THE OUTSIDE OF PISTON 34 AND THE INSIDE OF CYLINDER 23 AND PISTON 30 ARE
PLASTICIZED WITH RILSAN WHICH IS A MATERIAL VERY SENSITIVE TO SHOCKS AND
SCRATCHES
IT IS THEREFORE NECESSARY TO CAREFULLY PROTECT THESE AREAS AND TO
HANDLE THE PARTS WITH CARE.
Piston 34 (outside)
pcee3ro23 } «"-*
4- DISASSEMBLY
(1) Unsafety (lockplate) and remove the two studs 40 (3/8 in A/F wrench). Discard lockplates.
(2) Remove the following parts in succession :
- plate 28,
- rocker 26,
- socket 27.
B Removal of coupling 25
Remove the coupling (10 mm A/F wrench) and recover filter 39.
C Removal of adjustable rod end 36
NOTE : If the jack is to be reinstalled in the initial position on aircraft, measure the rod end distance
from the side of nut 41 and count the number of turns and fractions of a turn required to
remove the rod end.
(1) Immobilize the jack in the vice by moderately clamping cylinder 23 at the bosses accommodating
coupling 25 and the switch plate and socket assembly.
(2) Loosen nut 24 through ONE TO THREE THREADS MAXIMUM (wrench A21978 - adapter
C46473).
(3) Compress the jack with a press by placing the end of cylinder 23 in thrust part C47180, and inter¬
posing thrust part C47051 between the press chuck and the self-aligned end of cylinder 21 .
(4) Keep under pressure and remove the nut (wrench A21978 -adapter C46473).
- Recover two-part ring 37 and key 44.
(5) Slowly release pressure while watching progressive extension of locking spring 31 .
(6) Remove the jack from the press.
(7) Remove cylinder 23 and recover the following parts in succession :
-spring 31,
- locking piston 30,
- nut 24.
(8) Remove the following parts in succession from cylinder 21 :
- sleeve 29,
- sliding rod assembly 33.
AA
03-85 Restricted 2-402
AVIONS MARCEL DASSAULT) MIRAGE F
BREGUET AVIATION ^^.^-^ iwiammai OK
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5- CLEANING
A Before cleaning the parts, remove all seals from their grooves using the bent ends of spatulas 89901
and A46524 (use spatula A46524 only to remove seals from cylinder 23 and pistons 30 and 34).
Systematically discard all rubber or teflon seals.
B Clean all parts with white spirit and dry with moisture-free compressed air.
6- CHECK
E Check sealing areas of moving or stationary parts for evidence of seizing and scratches (circular
or longitudinal).
F Ascertain that the chrome plating of sliding rod 33 is not flaked, pitted or scratched. If this
surface is questionable, wipe it (clean and dry) by means of a rag soaked in copper sulphate ; flaked
areas will appear red.
G Check rilsan plastic-coated surfaces (outside diameter of piston 34 and inside diameter of cylinder
23 and piston 30) for traces of impact or scratches.
NOTE : If the check proves unsatisfactory, forward the jack to the next higher repair line.
A Install seals on relevant parts as assembly proceeds. To install teflon seals, use the tools indicated.
Parts and tools followed by an asterisk (*) may have oversize dimensions (see 05^0).
AA
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MANUAL 05
8 - REASSEMBLY
A - Fitting-out of sliding rod 33.
Install the following parts in succession :
(1 )
-locking claw 35,
-piston 34,
-nut 46.
(2) Clamp the sliding rod assembly in the vise (protective jaws C47024).
I (3) Tighten nut 46 and safety by means of stop ring 45 (wrench A21978 - adapter C46473).
Tightening torque : 1 1 .5 ± 2.3 m.daN (84.8 ± 17 ft.lb).
NOTE: If the nut and rod holes are not aligned, counterdrill to 1 .5 mm diameter through the
rod bore to permit installation of the stop ring pin (do not drill the new hole tangential
to the initial hole in the rod).
B - Installation of sliding rod assembly 33 and locking system.
(1 ) Carrefully insert the sliding rod assembly into cylinder 21 .
(2) Install the following parts on cylinder 21 :
-sleeve 29,
-nut 24, with threads coated with Mastinox.
(3) Install the following parts in cylinder 23 :
-spring 31,
-locking piston 30 (carefully position locking piston lever 32 in front of the housing re¬
ceiving the switch base plate and socket assembly).
(4) Install guide cone C47494 at the end of sliding rod 33.
(5) Pack the hollow portion of cylinder 21 to be covered by cylinder 23 (area marked G in
figure) with grease Air 421 5.
(6) Couple cylinder assemblies 21 and 23, aligning the key slots with one another.
(7) Remove the guide cone.
(8) Moderately coat the following with Mastinox :
-threads of nut 24 and cylinder 23,
-key 44 and two-part ring 37.
(9) Compress the jack with a press by placing the end of cylinder 23 in thrust part C47180
.
and interposing thrust part C47051 between the press chuck and the swivel end of the cylin¬
der.
(10) Install key 44, two-part ring 37 and nut 24 on cylinder 23.
(1 1 ) Remove the jack from the press.
(12) Clamp the jack in the vise by moderately tightening cylinder 23 at the bosses accommo¬
dating coupling 25 and the switch base plate and socket assembly.
(13) Tighten nut 24 to a torque of 28 ± 8.6 m.daN (206.8 ± 41 ft.lb) (wrench A21978 -
adapter C46473).
AB
03-88 Restricted 2-404
AVIONS MARCEL DASSAULT it^J>^Z\ï MIRAGE F
BREGUET AVIATION ^£- ^-^ ~ . m a muai ne
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(2) Install a new lock plate 42 on rod end (equipped with nut 41) and tighten rod end in sliding rod
33 through the number of turns counted during removal, if the jack is to be reinstalled in the initial
position on aircraft. Otherwise, adjust jack to following theoretical dimension :
- centre-to-centre distance (between self-aligning bearings), with sliding rod fully extended :
AB
03-85 Restricted 2-405
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9- FINAL STEPS
NOTE : After safetying of locknut 41, the following shall be protected with a bead of sealant
PR 1321 A2 (areas identified MR) :
- visible threads of rod end 36,
- surface of locknut 41 in contact with rod end,
- housing of key 43,
- tab of lockwasher 42.
AA
03-85 Restricted 2-406M
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BREGUET
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1 - EQUIPMENT REQUIRED
A Special tools
- U/C hydraulics 2nd line tool kit
B Standard tools
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
-Allen 19891 wrench kit
D Spares
-Seals
- 1 lockplate 23350 AC 070 L
- 4 sealing rings (for banjo bolt of connection block on nose U/C door unlocking jack)
2 - MATERIALS
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near the work area.
NOTE : If several jacks are overhauled together, disassemble only one jack at a time to avoid mixing
the parts.
CAUTION :
DURING THE FOLLOWING OPERATIONS, IT IS NECESSARY TO CAREFULLY HANDLE
AND PROTECT THE PART MENTIONED BELOW AS CERTAIN AREAS ARE PLASTIC-
COATED WITH RILSAN, WHICH IS A MATERIAL VERY SENSITIVE TO SHOCKS AND
SCRATCHES.
- Piston 24 (outside diameter).
AB
03-85 Restricted 2-407
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4- DISASSEMBLY
(1) Locate unlocking jack in compression fixture C47054, as shown in figure, and tighten fixture
handle «P» until cup 25 comes into contact with threaded ring 31 .
(2) Remove sealant from nut, unsafety (lock plate) and remove nut 32 (11 mm A/F spanner) and
following parts in succession :
- adjustable rod end 29
- lock plate 33
- two-part ring 34.
C Fully release spring 26 by loosening compression fixture handle «P» and remove unlocking jack.
(1) Remove sealant from area identified M with a spatula, taking care not to damage the surface
protective coating.
(2) Moderately clamp, jack in vice through cylinder 21, at supply bosses (Jack vertical).
(3) Remove threaded ring 31 (Spanner A21978 - Adapter C46473).
(4) Slowly pull tie-rod 28 to extract piston 24 and remove following parts :
- seal retainer 27
- piston 23.
(1) Clean sleeve bore with white spirit and dry with moisture-free compressed air.
(2) Remove sleeve 22 from cylinder 21 (Extractor C47055).
5- CLEANING
A Before cleaning the parts, remove all seals, using the bent end of spatulas 89901 and A46524 (use
spatula A46524 only to remove seals from piston 24). Systematically reject all rubber or teflon seals.
B Clean all parts with white spirit and dry with moisture-free compressed air.
C Clean parts (threads) coated with Mastinox compound by means of PYROLAC solvent (Threaded
ring 31 and cylinder 21).
AA
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6- CHECK
A Ascertain that chromium-plating of piston rod 24 is not flaked, pitted or scratched. If such
surfaces are questionable, wipe them by means of a rag soaked in copper sulphate ; flaked areas will
appear red. For a jack incorporating amendment A, perform the same procedure on the outside
diameter of tie-rod 28 and the bore of sleeve 23.
C Check moving or stationary parts providing sealing, and specially outside diameter of piston 24
which is rilsan-plasticized, for dents and scratches (circular of longitudinal).
NOTE : If checking is unsatisfactory, forward the jack to the next higher repair line.
A Install seals on relevant parts as assembly proceeds. Using forming cone S 16-0605-0271, install :
- seal35 on seal retainer 27
- seal36 on piston 23.
NOTE : Refer to manual 05-0 for the precautions to be taken to install seals and assemble parts.
8- ASSEMBLY
AB
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MANUAL 05
nr-
(7) Hold adjustable rod end and torque nut 32 to 0.8 + Q-2 m.daN (5.9 + J-2 ft.lb) (11 mm A/F
wrench).
NOTE : The nut shall be safetied after testing the unlocking jack.
(8) Install and hold two-part ring 34, then loosen compression fixture handle «P» so as to release
spring 26.
9- FINAL STEPS
B Safety nut 32 by bending tab of lock plate 33 on a nut flat, then apply a bead of sealant
PR 1321 A2 on either side of nut 32, on the mating surface of lockwasher 33 and rc?d end 29, as well as
on the threads of tie-rod 28 (area identified MR in the figure).
C Install bolt 30 previously coated with grease Air 4215 (cylinder yoke A).
F For a nose U/C door unlocking jack, install the connection block.
(1 Position the hollow hexagon banjo bolts fitted with new sealing rings : torque up to 1 .5 + ^-2 m.daN
)
AB
03-85 Restricted 2-410
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
.29
25
33
35
36
24-G
Montage de compression
Compression fixture
30-G
1 - SCOPE
2- PRELIMINARY STEPS
- Open the U/C doors by hand (see 02-0).
WARNING :
TAKE ALL RELEVANT SAFETY MEASURES (see 01 -0).
3- GENERAL INSPECTION
A Safetied parts
Ensure that :
- the pins effectively safety the castellated nuts,
- the self-locking nuts are correctly tightened,
- the lock plates immobilize the nuts.
Actuate the control levers and bellcranks to ascertain that the hinges have no play.
-
Check the control levers and bellcranks for condition (dents, protective coating, etc.).
-
- Visually check (as far as possible) the bearings and self-aligning bearing cages for correct
crimping.
C - Rods
- Actuate the rod ends to make sure that the hinges are free of play.
- Check :
- rod/clevis connection,
- rod tube condition (dents, protective coating/friction, etc.).
D Unlocking jack
E Fittings
Check for :
- oxidation
-cracks
- distortions
- attachment.
AA
04-81 Restricted 2 -501
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-This play results from the sum of the rod trunnion and hinge plays (see figure 3, section D).
- Check the play of the door with the U/C down and locked ; to do this, place a ruler against the
edge, perpendicular to the mean chord of the door and in line with the rod fastener ; the end of the
ruler must bear against the U/C leg cylinder.
- Bring the fairing door from open to closed position and measure the play, which must not
exceed 3.5 mm (0.1378 in).
- Should this value be exceeded, replace the rod and its hinge pins.
- Check the condition of the skin and framework. In particular, check the fairing doors. There
must be no cracks or scratches on the upper spar, on both sides of the hinge attachment fittings. If in
doubt, carry out a dye penetrant test.
NOTE : If the control rod attachment fitting on the fairing door has been reinforced, make sure
that, with the fairing door closed, the tip of the pip pin does not come into contact with
the doubler. If necessary, machine down the tapered part of the pin to ensure a minimum
clearance of 3 mm (0.12 in).
6- INSPECTION OF LINKAGES
- Check :
- the various equipment items for condition and secure attachment,
- rubber stops for condition,
- the unlocking cable for condition and routing,
- the unlocking handle stowage clip for condition and efficiency,
- the electro-hydraulic system (see 07-0).
7- FINAL STEPS
AB
10-83 Restricted 2-502
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1 - EQUIPMENT REQUIRED
A Ground support equipment
- Hydraulic power supply
- Accessory kit for hydraulic test bench
- Ohmmeter.
2- MATERIALS
3- PRELIMINARY STEPS
C Install the door jack on the test bench and connect the test bench lines to jack ports A and B.
D Bleed the jack free of air by slowly extending and retracting the sliding rod, then drop pressure.
- Connect the test set to the switch connector and check continuity across terminals B-C.
(1) Increase pressure via port B to P = 210 bar (3045 psi). Locking should take place for a back
pressure at port A of P > 20 bar (290 psi).
(2) Drop pressures.
(3) Check rod locking
- Supply via port A at P = 30 bar (435 psi). The sliding rod should not be retracted.
(4) Drop pressure.
AB
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5 - STATIC TESTS
A - Supply jack between 1 and 5 bar (14 and 72.5 psi). Maintain this pressure for 15 min¬
utes. During this period of time, the possible leakage rate at the sliding rod should not exceed
3 drops.
B - Drop pressure and wipe jack.
6 - DYNAMIC TESTS
A - Supply jack at 21 0 bar (3045 psi) and perform 1 5 sliding rod retraction and extension
cycles.
B - Then, perform 25 cycles and ensure that no more than 3 drops fall during these cycles.
C - Complete testing by retracting sliding rod.
D - Drop pressure.
8 - FINAL STEPS
A - Remove jack from test bench.
B - Remove special coupling SK 20684 from port B.
C - Install storage plugs and/or caps.
D - Perform operations specified in final steps after seal replacement (see 05-2).
AB
03-88 Restricted 2-504
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1 - EQUIPMENT REQUIRED
2 - MATERIALS
3 - PRELIMINARY STEPS
B - Install the unlocking jack on the test bench and connect test bench lines to jack ports N
and S.
C - Bleed the jack free of air by slowly extending and retracting the jack rod.
4 - FUNCTIONAL TESTS
A - Normal mode
(1) Increase pressure via port N to P = 245 bar (3353 psi) and check that piston rod 24 is
fully retracted.
(2) Slowly drop pressure and check that piston rod 24 is fully extended for a pressure
| > 11.5 bar (196.75 psi).
(3) Drop pressure.
(4) Pull tie-rod 28 by hand and check tie-rod extension.
B - Emergency mode
(1) Increase pressure via port S to P = 245 bar (3353 psi) and check that piston rod 24 is
fully retracted.
. (2) Slowly drop pressure and check that piston rod 24 is fully extended for a pressure
| 2: 11.5 bar (196.75 psi).
(3) Drop pressure.
(4) Pull tie-rod 28 by hand and check tie-rod extension.
AB
04-87 Restricted 2-505
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5- STATIC TESTS
(1) Slowly retract and extend sliding rod for about ten minutes. Drop pressure and thoroughly wipe
jack and specially sliding rod by means of a clean rag.
CAUTION :
DO NOT USE COMPRESSED AIR WHICH MAY FORCE METAL PARTICLES INSIDE.
(2) Supply jack between 1 and 5 bar (14 and 72.5 psi). Maintain this pressure for 15 minutes. During
this period of time, the possible leakage rate at the sliding rod should not exceed 3 drops.
6- DYNAMIC TESTS
(1 ) Supply jack at 210 bar (3045 psi) and perform 15 sliding rod retraction and extension cycles.
(2) Then, perform 25 cycles, and ensure that no more than 3 drops fall down during these cycles.
7- FINAL STEPS
AB
12-76 Restricted 2-506
AVIONS MARCEL DASSAULT f TWIJS /VMKMV^C V
BREGUET AVIATION ^*U __ /7tr/rt«/ MANUAL 05
1 - EQUIPMENT REQUIRED
B - Special tools
2 - MATERIALS
-Prussian blue.
-Modeling paste.
3 - PRELIMINARY STEPS
-Aircraft jacked up, with wheels off ground (see 02-2), undercarriage extended and
doors open.
-Connect the hydraulic power unit, set to slow running, to the self-sealing couplings of
system 1 .
WARNING:
TAKE ALL RELEVANT SAFETY MEASURES (SEE 01 -0).
4 - PROCEDURE
Any abnormality encountered during checking shall entail the corresponding adjustment.
After correcting the faulty adjustment, return to this operation to confirm the validity of
the readjustment and to continue the checks.
A - Check of adjustment
(a) While retracting the U/C legs and closing the doors VERY SLOWLY, check that:
-there is a clearance at all points between the doors and the U/C legs and their equip¬
ment throughout the leg travel,
-the upper door is engaged before the lower door with a clearance of 26 ± 2 mm
(1.01 ± 0.078 in) (distance "d" in detail B).
AB
04-87 Restricted 2-507
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05
NOTE: The clearance should be measured at the support finger of the front roller as the ruler
that is held between the door edges arrives at the horizontal.
AC
04-87 Restricted 2-508
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(a) Check the pinning of both locks, hooks closed at 2.8 mm dia minimum; CHECK THAT
THE PINS PASS THROUGH COMPLETELY.
-Check the unlocking: rear lock, then front lock.
The unlocking sequence should result in a front lock rod minimum travel of 1 .5 mm
(0.059 in) after unlocking of the rear lock (mark to be applied to the front rod at the stringer
on the front of frame 22).
-Check that the control linkage does not contact the structure.
-Check the lock hooks.
(3) Check of clearance between hydraulic stop (jack) and mechanical stop (locks)
-Disconnect electrical connector (3G) from the U/C solenoid-operated selector valve.
-Set the control lever to the U/C-retracted position.
-Slowly increase the hydraulic pressure, and check the lock unlocking order: rear lock,
then front lock.
-Pressurize the hydraulic system to 100 bar and hold this pressure.
-Firmly actuate the manual control; visually and sensitively check for movement of the
two lock levers. This slight movement can also be observed at the mark previously applied (see
para. 2).
NOTE: This check is a means of making sure that the locks are not contacting the internal me¬
chanical stop during hydraulic-powered actuation.
FINAL STEPS
-Check the tightness of the items covered by the adjustment check and safety as required.
-Perform the functional test of undercarriage and warning system (see manual 05-6).
-Disconnect the hydraulic and electrical power supplies.
-Lower the aircraft back onto its wheels (see manual 02-2).
-Close the access doors.
AA
04-87 Restricted 2-508M
AVIONS MARCEL DASSAULT f TWI^n /V\ll\/,\\-7r- I
BREGUET AVIATION ^l-^- ^^c?-^ _ . , . ... ... nc
^ ^~^j> Restricted MANUAL OE
1 - EQUIPMENT REQUIRED
A - Ground support equipment
-Hydraulic power supply.
- Electrical power supply.
B - Standard tools
-U/C hydraulic 1st line tool kit.
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
-Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb).
C - Special tools
-2 pins, dia. 3 mm (0.118 in).
-2 pins, dia. 2.8 mm (0.1 1 0 in).
D - Spares
-Lockwashers for adjustable ends of jack and rods.
-Pins for connecting pin of door interconnecting rod.
-Lockwashers for jack-to-door connecting pin.
- Lockwashers for door stop locknuts.
- Lockwasher for adjustable end of fairing door rod.
-Swaged cable end fitting.
2 - MATERIALS
-Prussian blue.
-Compound PR 1321 A1 -2.
3 - PRELIMINARY STEPS
A - Jack up the aircraft so that the wheels clear the ground (see 02-0).
B - Open access doors 21 .08 and 21 .09 or 21 .04 and 21 .03.
C - Ensure that aircraft electrical power systems are not energized.
D - Make sure that hydraulic pressure is dropped in systems 1 and 2.
E - Manually open the doors and lock them open (see 02-2).
WARNING:
TAKE ALL RELEVANT SAFETY MEASURES (SEE 01 -0).
F - Disconnect the electrical connector from U/C selector valve 3G.
NOTE: Before adjusting stops or rod adjustable ends, disassemble these parts (when applica¬
ble) to fit a new lockwasher.
4 - PROCEDURE
Prior to performing any readjustment, it is absolutely necessary to know the cause of the
maladjustment detected during the check.
A - Adjustment of lower door.
(1 ) Adjustment of U/C door locked in open position
-Disconnect door jack 6 and lower interconnecting rod 13 (rig the upper door and the in¬
terconnecting rod so as to clear the lower door travel area).
AB
02-89 Restricted 2-509
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-Bring the lower door to the open position against the structure stop and record opening
dimension "a" between an index mark on the frame at front lock and the outer corner of the
door.
-Reconnect the jack to the door front hinge point and adjust the rod adjustable endpiece
to obtain:
-an opening dimension "a" reduced by 8 to 11 mm (0.31 to 0.43 in),
-a clearance "b" between lower edge of door and edge of fuselage skin within the
tolerances.
-Disconnect the jack and retract the rod. Record the dimension in this position for use in
the subsequent check of jack clearance.
-Stow the jack in the U/C well, in rod retracted position so as to clear the U/C door
travel area.
NOTE: When changing a lock, mark the position of the lever in relation to the structure (rod
connected).
Reinstall the new lock in the same position.
As concerns the front lock, it is to be pinned before fitting and the pin is to be re¬
moved only after installation of the lever.
-Position the door in closed position and adjust the lock position to obtain the following
dimensions within the tolerances.
-roller passage clearance "J" in front of the hook nose,
-roller bearing surface "L" on the hook (determined from the traces of Prussian
blue),
-flushness of the door in relation to the fuselage contour.
- Proceed as follows:
-loosen the four lock attaching screws by 1 mm min (equal to depth of grooves),
-to adjust clearance "J" and bearing surface "L", move lock vertically by means of
the horizontal grooves in its plate (pitch 1 mm (0.039 in)),
-to adjust door to flush position, move lock horizontally over the vertical grooves in
its plate (pitch 1 mm (0.039 in)),
-tighten lock attaching screws.
-Adjust centering "C" of roller in hook nose (based on the traces of Prussian blue),
-proceed as follows:
-remove roller holder pin,
-remove roller 56 and set of washers 55, then reposition them after having
moved to one side or the other the washers needed to attain centering.
-Check for warping of door
-with the rear lock hooked, check that the door protrusion at the front lock is within
the specified tolerances. If this is not so, replace the door.
AB
04-87 Restricted 2-510
AVIONS MARCEL DASSAULT" ^ ~" ^ MIRAGE
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i
BREGUET AVIATION ^^-^ ^«-^o .. - ^ . ....,,,., nr;
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-Position door in closed position and adjust lock position so as to obtain same adjust¬
ment dimensions as for rear lock.
- Proceed as for rear lock.
-Adjust centering of roller.
- Proceed as for rear roller.
NOTE: - During adjustment, take care to position the ends in the same plane. Torque the lock-
nuts to 4 m.daN (30 ft.lb).
- When reinstalling rod 59, position the clevis so as to avoid contact between the bot¬
tom of the recess and the gooseneck during movement of the door (see detail C).
NOTE: If the rod was removed, it should be positioned upon reinstallation so as to avoid con¬
tact between the bottom of the clevis recess and the gooseneck of the door (see detail
B).
-Pressurize system 1 using the hydraulic power unit set to slow running and minimum
delivery rate.
-Bring the doors to locked open position and check positioning of upper bellcrank 58:
-the pin connecting rod 59 to the bellcrank should be offset by 5 mm (0.19 in) ap¬
prox. from an imaginary line drawn between the pin in the upper clevis of the rod and the pin
in the bellcrank (see "F", detail C).
-If necessary, readjust the length of rod 57.
-Slowly close the doors and check the engagement clearance of the upper door before
the lower door.
AB
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AB
03-88 Restricted 2-512
AVIONS MARCEL DASSAULT i
BREGUET AVIATION.
MIRAGE F Détail C
Réglage du
jeu "J" et de
'engagement
'L" du galet
Adjustment
of clearance "J"
and engagement
"L" of roller
NOTE: When installing a non-modified U/C door on an aircraft which has received MOD
FX21 5 (reinforced U/C attachment fitting), check that the attachment ball joint head
does not make contact with the bottom of the recess in the U/C door.
If necessary, eliminate a rivet in the bottom of the recess (see Structural Repair Ma¬
nual).
-Reconnect and adjust rod 11 to bring door flush with fuselage contour ± 0.5 mm
(0.0196 in). ft_ n,fifi
-Torque the rod nut to 5 _ q m.daN (3.687 g ° ft.lb) with wrench M31165.
AA
04-87 Restricted 2-514
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05
NOTE: After adjusting rod, the grease nipple on the rod body must be set pointing upwards
when the door is open and U/C leg is in down position.
-Disconnect rod 11 and adjust stops 17 and 19 to bring door flush with fuselage contour
within the values given by rod adjustment. Then, from this position, loosen:
-rear stop 17 by one-and-a-half turns - tighten locknut,
-front stop 19 by one-and-a-half turns -tighten locknut.
-Reinstall the rubber strip around the edge of the airframe after ascertaining that it is in
good condition.
- Repressurize system 1 and control extension of U/C legs.
-Reconnect rod 11 and control U/C leg retraction in slow motion.
-Make sure that door is correctly immobilized by stops, in line with fuselage contour.
-Make sure that U/C leg clears lower door and that there is no risk of fouling between
rod 1 1 and corresponding fitting on U/C leg cylinder in up position.
- Extend U/C legs and drop pressure in system 1 .
-Set door safety switch to "VOL" (flight).
-Repressurize system 1 at slow running speed and control U/C retraction.
-During retraction, observe U/C leg travel clearances and proper sequence operation of
door locking system.
-Make sure that all doors are in line with the fuselage contour, particularly level with the
locks and structure stops.
-Perform a check of U/C and door locking and unlocking pressures.
NOTE: If the locking pressure is higher than the limit value, do not incriminate the adjustment
of the rods or of the structural stops of the upper door until the following have been
checked:
- that the Teflon strip cemented to the edge of the lower door is not stretched into the
joggling of the upper door (item "e" in detail C),
- that there is no contact or undesired abutment, in particular between the inside face
of the supports that take the locking rollers of the upper door, and the lower door
housings that receive the said rollers (see item "f" in detail C).
F - Final steps
-Check tightening and proceed to safetying of all components on which work has been
carried out.
-Cover the exposed threads of door jack end with PR 1 321 A1 -2 compound.
-Carry out functional test of undercarriage and warning system (see referenced card B3).
-Reinstall the access doors opened during the operations.
AA
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05
SECTION 3
TABLE OF CONTENTS
Page
3-0 GENERAL
-Breakdown and control linkage 3-001
3-2 FAILURES
-Shock absorber (See 05-1 )
AA
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3-8 REPAIRS
-Readjustment of axle bearing operating play 3-801
-Repair of a lower electrical cable bundle on nose undercarriage
leg (MOD 627 incorporated) 3-805
LIST OF ILLUSTRATIONS
Figure No. Page
AA
03-88 Restricted 3-2
AVIONS MARCEL DASSAULT tiZ^^ZZX MIRAGE F
BREGUET AVIATION ^£Z ^^ - ....,.,,-
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1 - BREAKDOWN (Figure 1)
Extension of the rod of truss jack 3 causes rétraction of the undercarriage leg which is locked in
«UP» position by an uplock.
Retraction of the rod of truss jack 3 causes extension of the undercarriage leg. A claw lock
mounted inside the jack immobilizes the undercarriage leg in the «DOWN» position.
During take-off, a bounce, or jacking-up of the aircraft, full extension of the shock absorber
returns the wheels along the aircraft centreline. Wheel return is controlled by a cam system mounted
inside the shock absorber.
The retraction system consists of two links and one lever imparting to the shock absorber a
movement of translation in the structural box during undercarriage leg manAuvres.
An electro-hydraulic control using the nose wheel steering jack and the selector valve unit of the
undercarriage leg enables the wheels to be deflected from the cockpit. This control can also perform an
anti-shimmy function consisting in limiting the wheel oscillations when no pressure is applied to the
nose wheel steering control.
The undercarriage leg is down, with sliding assembly J extended and the rod of truss jack 3
retracted and locked.
Applying pressure to the undercarriage retraction system unlocks and extends the rod of the truss
jack. This rod causes retraction of the undercarriage leg which pivots about its hinge pin A integral with
the structure.
Hinge pin B carried by structural box M of the leg rotates about pin A. At the beginning of the
movement, points B, F and G are fixed in relation to the leg, and point D moves and absorbs the
elongation of elastic rod 2. Then, it imparts to double yoke C a rotational movement about pin B.
AA
11-72 Restricted 3-001
AVIONS MARCEL DASSAULT I
BREGUET AVIATION v<^£=>
MIRAGE F
Restricted MANUAL 05
The combined two rotations impart to pin F a movement which cancels the buttressing resulting
from misalignment of the three points B, F and G. Stop K leaves its rest. The movement of pin F is
converted by link H into a pull force on pin G and consequently on sliding assembly J. The latter
disappears in structural box M as the leg is retracted.
In the final position, leg roller L engages an uplock N locking the leg in the up position, with the
sliding assembly retracted.
The undercarriage leg is up, with sliding assembly J retracted and the rod pf truss jack 3 extended.
Applying pressure to the undercarriage extension system opens uplock N and retracts the rod of
truss jack 3. This rod causes extension of the leg which pivots about hinge pin A integral with the
aircraft structure.
Hinge pin B carried by structural box M of the leg, rotates about pin A. Point D linked to the
structure through elastic rod 2 imparts to double yoke C a rotational movement about pin B.
These combined two rotations Impart to pin F a movement which is transmitted to point G
.
through link H to push sliding assembly J. The latter slides out of structural box M as the leg is
extended.
Near end of travel, the three points B, F and G are aligned, then misaligned until stop K abuts on
structural box M, thereby providing buttressing. As points F and G become fixed in relation to the leg,
sliding assembly J is locked. The leg completes rotation and continues driving pin B and consequently
pin D thereby extending elastic rod 2.
In the final position, the leg is immobilized by the internal claw lock of the truss jack and locking
of sliding assembly J is reinforced by the elastic rod which prevents any risk of buttressing suppression
by applying a pull force to pin D.
AA
11-72 Restricted 3-003
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Détail B
Détail G
Légende Key
TABLE OF COMPONENTS
For layout, see Figure 1
Location Doc.
Item Name - Characteristics and Functions Access Door No.
UNDERCARRIAGE LEG X
ELASTIC ROD
AB
11-72 Restricted 3-101
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
UNDERCARRIAGE LEG
The nose undercarriage leg is of the direct type with built-in shock absorber. It essentially consists
of the following (Figure 3) :
- one structural box assembly 21
- one shock absorber sliding assembly 22
- one torque link hinge 23
- one selector valve unit 26
- one speed detector unit 27.
Structural box 30 carries at the top undercarriage leg hinge pins connecting the aircraft structure,
and a double yoke 31 .
Two similar hollow pins 32 swivel in two self-aligning bearings integral with the aircraft structure.
Both pins are fitted to bushes 33 and 34 of structural box 30. A transverse bolt 35 locks hollow pin 32
and grooved lubricator 36. Hollow pin 32 positioning is controlled by locating pin 205. Bolt 35 carries a
grease fitting 37 at one end and forms a fork at the other end to accommodate the link of the lateral
doors.
The double yoke is connected to elastic rod 2 on the one hand and to the shock absorber sliding
assembly on the other hand.
Double yoke 31 is hinged in a fork of structural box 30. The double yoke swivels on a shouldered
pin 38 equipped with a grooved lubricator 39. The assembly is attached by a lever 40 and a screw 41 .
The upper section of the structural box also accommodates two swivelling couplings 42 and a
sleeve 43. The two couplings make the hydraulic connection from the structure pipes to the
undercarriage leg pipes.
Sleeve 43 is safetied by two bolts 44 and guides seal retainer 45 which is internally provided with
four tenons T providing assembly with the shock absorber.
At the front, structural box 30 forms a fork equipped with bushes 46 to accommodate the hinge
pin of the truss jack.
At the rear, the structural box supports a roller 47 for locking the undercarriage leg in the up
position. This roller is mounted on a pin 48 locked by a safetied pin 49.
AA
12-75 Restricted 3-103
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Repère de peinture
Paint mark
SECTION D
AA
05-74 Restricted 3-105
AVIONS MARCEL DASSAULT) MIRAGE F
BREGUET AVIATION ^£- ^~^ . ., . . . , nr.
.
Restricted MANUAL 05
Anti-shimmy valves 93 mounted on the hydraulic fluid supply line of cylinders 84 are directly
attached to these cylinders by threaded rings 94. Each valve 93 controls the fluid flow from
cylinders 84. Both valves are similar ; they essentially consist of a cylinder 95 containing :
- one supply valve 96 subjected to the action of a return spring 97.
- one pressure relief valve 98 subjected to the action of a calibration spring 99.
- one threaded ring 100 locking the assembly in cylinder 95, with a filter 101 interposed.
AA
05-74 Restricted 3-1 05M
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
Section D
69 71 50
101 100 97
Coupe D
Cross-section D
Jrrr,.
84 88 x . 84 88 86
See detail A voir détail A 89 91 4 '" 76 87 90 85
FIGURE 7 - VERIN DE DIRIGIBILITE ET CLAPETS ANTI-SHIMMY
AB NOSE WHEEL STEERING JACK AND ANTI-SHIMMY VAL VES
3-108
05-74 Restricted 3-108 FIGURE 7
AVIONS MARCEL DASSAULT R^^ZZX MIRAGE F
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^^ Restricted MANUAL 05
A Description
It is essentially composed of :
- one shock absorber and one switch which are functionally dependent on each other.
- one electrical wire bundle, which is described in a separate paragraph .6 entitled «Equipment».
The shock absorber is of the double-acting (compression - expansion) oleopneumatic type with a
separator piston.
The upper section of the shock absorber consists of rod 102 provided with a filler plug 103. Four
notches opening in a circular groove L permit this rod to be attached to seal retainer 45 of the
structural box assembly.
The lower section of rod 102 accommodates a cam 104 attached by a hollow screw 105.
It supports at the top a cam 107 secured by four pins 108 which are attached by bush 109 and
threaded bush 110.
Inside cylinder 106 moves separator piston 111. It is integral with guide rod 112 on which slides
valve 113 connected to the piston through spring 1 14.
In the centre section, cylinder 106 forms an internal shoulder to which is attached restrictor 115
through threaded ring 116. The restrictor houses valve 1 17. A cover 1 18 guides rod 1 12 while enabling
it to slightly move.
The lower section of the cylinder is blanked by a bottom 120 attached by a pin 121. Bottom 120
accommodates a level tube 122 and charging valve 123 protected by a guard 124. Tube 122 controls the
level of the hydraulic fluid in chamber G so as to lubricate the walls and adjacent packings.
Axle box 125 is shrunk in the lower section of cylinder 106 and locked by pin 121 (Figure 9).
It carries lower torque link 140 hinged on a hollow pin 141 equipped with a grooved
lubricator 142. The pin and its grooved lubricator are retained in the axle box by a pin 143 used as a
grease conduit.
The upper end of torque link 140 accommodates a ball joint assembly 144 which is screwed and
safetied by a washer 145 engaging a notch of the ball joint, and by a bolt 146. This torque link also
supports switch 147. The latter is secured to a housing 148 and controlled by a rocker assembly 149.
AA
11-72 Restricted 3-109
AVIONS MARCEL DASSAULT LJ^tT^X MIRAGE F
BREGUET AVIATION^S^^^ .,..,., ne
Restricted MANUAL 05
This assembly is operated by a cam 150 driven by a lever 151 hinged on housing 148. Lever 151 is
linked to axle box 125 through an adjustable rod consisting of two rod ends 152 screwed in a liner 153.
The lower rod end is connected to a yoke 1 54 fitted to the axle box.
The axle box (Figure 10) forms at the front a male yoke in which is hinged a ring 126 for
jacking-up purposes. A spring 127 mounted on ring hinge pin 128 presses the ring against a pin 129.
At the rear, axle box 125 is provided with a transverse bore housing at the ends shrunk bushes 130
which accommodate taper roller bearings 131 on which turns axle 132. The latter accommodates a
pinion 133 driving a tachometer generator 179. Pinion 133 is secured by a pin 164 riveted to two
shims 165.
NOTE : The angular position of the axle assembly in box 125 is determined by locator 166, the head
of which must slide in a groove R of. the centre box bore so as to prevent damage to the
pinion of the speed detector unit by either of shims 165.
The ends of axle 132 are blanked by shrunk plugs 134, the bores of which are used to attach a
steering bar (hand towing, with torque links uncoupled).
The wheels, which are bogie-mounted on either side of the axle box, are coupled by pins 135
located in crowns 136 which are locked on the axle by bolts 137.
The wheels are attached by castellated nuts 138 safetied by bolts 139.
(2) Link 1 55 couples rod 102 to the retraction system (Figure 12).
The link is connected to shock absorber rod 102 through a hollow pin 156 equipped with a
grooved lubricator 157. The pin and its grooved lubricator are made integral with link 155 through
pin 158. Grease fitting 159 permits lubrication of this hinge through the internal groove of link 155.
The link forms a boss H abutting on sleeve 44 when the U/C leg is extended.
A plain pin connects link 155 to double yoke 31 of the structural box assembly. This plain pin 160
is hollow and equipped with a grooved lubricator 161. A hollow pin 162 locks the pin and its grooved
lubricator on link 155 and accommodates a grease fitting 163.
Compression phase.
Sinking of cylinder 106 causes the hydraulic fluid to flow from chamber D to chamber E through
restrictor 1 1 5.
Valve 1 17 being lifted by the fluid, fluid flow is restricted only by the six bores in restrictor 115.
The increase in fluid volume in chamber E results in sinking of separator piston 111 which reduces the
volume of chamber G and increases the pressure of the gaseous mass.
AA
05-74 Restricted 3-110
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION /^°
MANUAL 05
Modification 627
Coupe A non appliquée
Cross-section A Modification 627
not incorporated
125 121 27
Coupe D
Coupe C Cross-section D
125 140 Cross-section C
143
AB
11-79 Restricted 3-112
AVIONS MARCEL DASSAULT JL^^ZZ^X
BREGUET AVIATION ^^P3^-^^
MIRAGE
..,.,.,., nc
F
_ Restricted MANUAL 05
Expansion phase.
The gas compressed in chamber G pushes back separator piston 111, thereby causing the hydraulic
fluid to flow from chamber E to chamber D through restrictor 115. Valve 117, pressed on its seat by the
fluid, offers to the latter passage ports smaller than those of restrictor 115. Fluid flow restriction is thus
more important than in the preceding phase. The fluid volume increase in chamber D results in
extension of the shock absorber.
At the end of expansion, valve 113 partly covers the ports interconnecting chambers D and E. The
fluid must first flow through the groove of valve 113, which increases the flow restriction previously
provided by valve 117. This other restriction prevents the two cams 104 and 107 from coming too
abruptly into contact with each other ; they mesh and return the wheels along the aircraft centreline.
See 05-8.
Nut 178 is safetied to pin 174 by pawl 175 engaging a notch of the nut.
This unit 27 is attached to axle box 125 through two screws 188. It supports a tachometer
generator 179 (see 05-7) and transmits the rotational movement of the axle to the tachometer
generator.
Screws 188 are also used to attach the support of static discharger 28.
In housing 181 secured to axle box 125, a pinion 180 turns on a ball bearing 182. Pinion 180
meshes with pinion 133 integral with the axle. It is also slaved to the shaft of tachometer generator 179
through a driver 184.
Housing 181 accommodates a cover 185 on the pinion side, and a casing 186 with a receptacle 187
on the tachometer generator side.
AA
05-74 Restricted 3-113
AVIONS MARCEL DASSAULT i
BREGUET AVIATION ^
MIRAGE F
MANUAL 05 Coupe F Coupe G
Section F Section G
Détermination du jeu X
(roues montées et écrous 1 38 serrés)
Determination of clearance X
(wheels mounted and nuts 138 tightened)
Amendement A non appliqué
FIGURE 10 - POT D'ESSIEU Pre-amendment A
AXLE BOX
AB
03-88 Restricted 3-114 3-114
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION ^3^
MANUAL 05
102
:n«PHASE
1«?PHASE COMPRESSION DETENTE
1ST PHASE COMPRESSION 2ND PHASE
EXPANSION
AB FIGURE 11 - AMORTISSEUR - FONCTIONNEMENT
11-72 SHOCK ABSORBER OPERATION 3-115
Restricted
AVIONS MARCEL DASSAULT ti^-'ZzX. MIRAGE F
BREGUET AVIATION^<5P=^^i> â ». ,
^C^*^^^ Restricted MANUAL 05
6- EQUIPMENT (Figure 3)
A discharger 28 discharges the static electricity of the aircraft to ground. Its support is secured to
the axle box by two screws which also attach speed detector 27.
The length of the static discharger rod is adjustable. Attachment to the support is ensured by a
guillotine system.
The set of pipes 191 and electrical wire bundle 192 of structural box assembly 21 form with
electrical wire bundle 193 of shock absorber sliding assembly 22, the equipment of the undercarriage
leg.
A supply pipe and a return pipe connect selector valve unit 26 to the pipes on the aircraft
structure through two swivelling couplings on the structural box.
Two other pipes connect selector valve unit 26 to the two cylinders of the nose wheel steering
jack.
Electrical wire bundle 192 connects the aircraft wire bundle to selector valve unit 26 and to wire
bundle 193.
Wire bundle 193 connects switch 147 and speed detector unit 27 to wire bundle 192.
Both wire bundles are interconnected at a bracket 194 secured to the upper torque link.
Wire bundle 193 is equipped with a lug 195 at connector 196. This lug is used to retain
connector 196 on bracket 194 and permits the free end of wire bundle 193 to be attached to the
internal side of the lower torque link when the two wire bundles are uncoupled.
It provides ground continuity across the lower section of the structural box and the axle box
through :
one metal jumper 200 across the lower section of the structural box and the upper torque link.
-
- one quick-release metal jumper 201 across the upper torque link and the axle box. This bonding
jumper is routed with the lower electrical wire bundle.
AA
05-74 Restricted 3-116
AVIONS MARCEL DASSAULT «^-"r-Q MIRAGE F
BREGUET AVIATION^L ^-^ - . ......... _
Restricted MANUAL 05
ELASTIC ROD
(Figure 12)
1 - DESCRIPTION
Elastic rod body 21 is connected to double yoke 31 through a pin 28 locked against rotation by a
stud 29 and attached by a nut 30.
2- OPERATION
The elastic rod constitutes the fixed point of the linkage controlling retraction of the shock
absorber. In the «U/C DOWN» position, the elastic rod is subjected to a pull force so as to keep boss H
of link 1 55 against sleeve 43.
AA
11-73 Restricted 3-117
AVIONS MARCEL DASSAULTJ
Coupe A Coupe B
Cross-section A Cross-section B
The truss jack ensures nose leg extension and retraction and locking and wind-bracing in the down
position. It is equipped with a valve box 21 and a switch 9G3.
This is a double-acting hydraulic jack with the rod internally locked in the retracted position.
A Stationary assembly
B Moving assembly
Sleeve 38 and bush 46 are paired. The moving assembly is guided by piston 45 and bottom 39.
AA
11-72 Restricted 3-119
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 05
Truss jack 3 is hinged on the aircraft structure through a universal joint crosspiece 62 provided
with two bushed male yokes.
- The upper male yoke is fitted with a pin 63 and a grooved lubricator 64 locked by a pin 65.
A floating nut 66 is used to secure a swivel coupling.
- The lower male yoke accommodates a headed pin 67 connecting universal joint crosspiece 62
to truss jack 3. This pin is safetied by a nut 68.
- Truss jack 3 is connected to undercarriage leg 1 through a hollow pin 69, the lateral travel of
which is limited by two shouldered washers 70 and 71 which are immobilized by a tie-bolt 72 locked
by a pinned nut.
Extension of the truss jack rod causes retraction of the undercarriage leg ; retraction of the jack
rod results in extension and locking of the undercarriage leg.
Rod 40 is retracted by applying the hydraulic pressure to valve box 21. A shuttle valve mounted in
this box controls rod retraction through two independent systems (Normal and Emergency systems, via
couplings N and S respectively).
The force provided by the jack results from the action of the pressure fluid on section S1 of
the moving assembly.
Throughout the retraction phase, the fluid expelled from chamber P flows freely through port B.
At the end of travel, the claws of lock 44 flex to clear locking sleeve 29. Then, they push locking
piston 32 by compressing spring 35. Piston 45 abuts on locking sleeve 29, thereby limiting the travel of
the rod.
As the claws of lock 44 are no longer constrained by the locking sleeve, they spring outwards.
Under the action of spring 35, locking piston 32 returns to the initial position and slides under the
claws of the lock. The latter thus is stopped, immobilizing the jack rod.
As locking piston 32 slides under the claws of lock 44, lever 43 turns and reverses the contacts of
switch 9G3.
The hydrau'io pressure applied through port B acts simultaneously on section S2 of locking piston
32 and section S3 of rod 40.
As rod 40 is extended, the fluid expelled from chamber M flows to the reservoir through ports G
and H and valve box 21 .
At the end of travel, bush 46 progressively blanks port G thereby forcing the fluid from the jack to
flow through a restrictor in valve box 21. This restrictor is in series with port H. As a result, the
extension rate is reduced by restricting the hydraulic fluid flow.
AA
04-81 Restricted 3-122
AVIONS MARCEL DASSAULT/
BREGUET AVIATION ^S--
-^ MIRAGE F
Restricted MANUAL 05
In case of overpressure during fluid flow restriction, a valve in box 21 opens to evacuate the excess
fluid.
As the pressure applied through port F drops, locking piston 32 returns against sleeve 29 under the
action of spring 35.
AA
11-73 Restricted 3-123
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION .«^
Restricted MANUAL 05
1- EQUIPMENT REQUIRED
A Special tools
2- MATERIALS
- érease Air 4210
- White spirit
- PR 1422 A 1/2 or Loctite type 672
PRELIMINARY STEPS
A Ja:k up the aircraft so that the wheels clear the ground (see 02-2).
B Remove the wheels (see 05-5).
WARN NG:
TJfCRE THE SAFETY MEASURES (see 01-1).
D Discharge the anti-shimmy accumulator by unscrewing the pressure reducing valve setscrew
1 1/2 terns.
E Remove the two plugs 10.05 and 10.07 giving access to U/C leg hinge trunnions.
4- REMOVAL
A Mechanical connections
(1) Disconnect the lateral door connecting rods near the leg cylinder (8-mm A/F wrench).
(2) Uncouple the truss jack from the U/C leg (see 05-3).
CAUTION :
TAKE CARE THAT THE SWINGING OF U/C LEG DOES NOT DAMAGE MICROSWITCH 21 L.
AB
04-87 Restricted 3-301
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(7) Bring the leg back to the vertical position, accompanying it in its movement.
(8) Clear away the two hydraulic pipes and blank off their orifices.
C - Check of hinge'side play before removal, in the case where the same leg is to be rein¬
stalled.
-The maximum permissible play for in-service leg is £ 0.2 mm (0.078 in).
NOTE: If the play is out of tolerances, a new adjustment washer should be determined as per
paragraph 5-(5)).
D - Removal of leg
(1 ) Remove the stop bolts 35 (1 7 A/F wrench) of the hinge trunnions 32.
(2) Through the orifices of the removed plugs, screw extractors C46608-1 in the threaded
ends of the hinge trunnions 32.
(3) Tilt the leg to about 45° and block it in this position.
(4) Disengage the hinge trunnions from their housing in the leg cylinder by pulling on the
extractors; save the two adjustment washers (mark their position). Make sure that the leg does
not move.
(5) Remove the leg from the bay, disengaging its LH side first.
(6) Remove the trunnions by pushing them inside the bay, then unscrew the extractors.
5 - INSTALLATION
(a) Remove the bearings from their respective brackets, proceeding one bracket at a time so
as to avoid inverting the bearings.
Mark the direction of assembly.
(b) Carefully clean the bearings and brackets; make a general visual inspection,
(c.) Lightly grease the bearings and their spherical housing in the brackets.
(d) Reinstall the bearings, making sure they are in the right direction.
(e) Check for correct swivelling, using a dummy pin M31007; the swivel torque should be
1 to 2 m.daN (7.37 to 14.7 ft.lb).
(f) End the operation by aligning the bearings.
AB
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(4) In all cases, whether installing a repaired leg or a new spare one
NOTE: This operation is to be performed on a reused leg if the side play checked before remo¬
val (para. (1)-(b)) is not within tolerances (must also be performed on spare leg).
(a) From inside the U/C well, engage the hinge trunnions in the bracket bearings, with the
threaded end directed towards the outside.
(b) Working through orifices 10-05 and 10-07, screw the extractors in the trunnions, then
pull the latter until they touch the bearings.
(c) Position the leg inclined approximately 30° under the U/C well and engage the RH side
first so as to bring it in front of the bearing.
(d) Straighten the leg so as to align its hinge with the bearings.
(e) Engage the LH trunnion in its bracket and at the right moment, install the nominal dimen¬
sion washer (index 300 engraved on the chamfer), positioning the chamfer on bracket bearing
side.
- Push the trunnion well home until the bore of the stop bolt appears.
(f) Engage the RH trunnion and push it well home until the bore of the stop bolt appears.
(g) Let the leg hang vertically and take care to avoid damaging microswitch 21 L.
(h) Bring the leg cylinder to rest against the LH trunnion.
(j) On the RH trunnion side, measure the play between the bracket bearing and the face of
the flange of the leg cylinder bush.
AB
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(m) According to the play measured, choose, from the set of adjustment washers, one which
will provide a side play "J" = 0.03 to 0.09 mm (0.001 1 to 0.0035 in).
NOTE: The last three figures of the part number engraved on the chamfer of the washer indi¬
cate its thickness in hundredths of mm.
(p) Without excess, grease again the trunnions, the bores of the bracket bearings and the
housings of the trunnions in the leg cylinder.
B - Installation of leg
(1) Engage the trunnions in the airframe hinge brackets and screw the extractors on the
trunnions.
(2) Position the leg and align its hinge with the bearings.
(3) Engage the LH trunnion and install the nominal-dimension washer (chamfer on bearing
side).
(4) Push the trunnion well home until locating pin 205 is overridden and the bore of the stop
bolt 35 appears.
MOD. 461 NOT INCORPORATED (locating pin not installed).
(5) The trunnion is properly in place when the paint index mark on the extractor rod is com¬
pletely out of sight in the orifice of the fuselage skin (position a).
(6) Align the bore of the stop bolt, using position guide C46609.
(7) Remove the position guide and install stop bolt 35, positioning its clevis so as to enable
+ 04
connection of the doorlet rod. Screw and tighten the nut to a torque of 3 _ À m.daN
(9) Make sure that the trunnion is correctly positioned (proceed as for the LH trunnion).
(10) Align the bore of the stop bolt using the position guide and make sure that the trunnion
is properly in place (proceed as for the LHtrunnion).
(11) With the position guide still in place, make sure that the side play of the hinge is well
within tolerances (see para. 5).
(12) Remove the position guide, install stop bolt 35, screw and tighten its nut (proceed as for
the LH trunnion).
AA
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(1 ) Remove the blanking plugs from the two hydraulic pipes and put them in their place at
the upper part of the U/C cylinder.
(2) Remove the tension adjuster and the shock absorber retraction girth.
(3) Raise the leg by retracting the shock absorber and blocking it approximately in the hori¬
zontal position, taking care to avoid damaging the pipes at the upper part of the U/C cylinder.
(4) Remove the blanks from the hydraulic couplings and connect the pipes to their respective
couplings.
(5) Couple the swivel coupling link rods to their structure support (8 A/F wrench).
6 - FINAL STEPS
A - Operate the truss jack and measure the length of the rod in extended position, with the
jack under 206 bar (3000 psi) pressure. Note this value with the view of adjusting the U/C.
H - Lower the aircraft back onto its wheels (see manual 02-2).
J - Check the position of the static discharger fastened to the speed detector unit. If required,
+ 0.05
adjust it to its normal operating position; tighten the screw to a torque of 0.1 5 m.daN
+ 4.4 - 0
(13.2 in.lb) (7 A/F wrench).
- 0
K - Install the access plugs, lock with PR 1422 A sealant or with loctite 672.
L - Carry out a SPAD test, according to the operation performed (see 05-7).
AA
04-87 Restricted 3-303T
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1 - EQUIPMENT REQUIRED
A Special tools
- Undercarriage hydraulics 1st line tool kit
- Undercarriage hydraulics 2nd line tool kit
B Standard tools
- Set of extra-thin open-end wrenches.
- Torque wrench kit, 0 to 0.500 m.daN (0 to 45 in.lb).
- Torque wrench kit 0 to 3 m.daN (0 to 20 ft.lb).
- Accessory kit for torque wrench, 0 to 3 m.daN (0 to 20 ft.lb).
D Spares
- 1 lockplate for seal retainer attaching screw located on retraction system.
- 1 lockwasher for switch control rod locknut.
- 2 lockplates for attachment studs of switch rocker assembly
- Seals for switch rocker assembly.
2- MATERIALS
3- PRELIMINARY STEPS
WARNING :
TAKE THE SAFETY MEASURES (see 02-0).
A Jack up the aircraft so that the wheels clear the ground (see 02-2).
E Uncouple the truss jack from the nose leg (see 05-3).
AB
12-80 Restricted 3-304
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4- REMOVAL
A Slightly compress shock absorber and place it on a suitable support (wooden block).
(1 ) Remove pin 162 complete with grease fitting 163 (14 mm A/F spanner).
(2) Hold double yoke 31 and drive out pin 160 complete with grooved lubricator, using an 18 mm
(0.7086 in) diameter fibre drift.
(1 ) Retract shock absorber 180 mm (7.0866 in) and block it in position. At the top of structural box,
unsafety (lock plate) and remove screw 197 (10 mm A/F spanner).
(2) Turn seal retainer 0,523 rd (30°) clockwise so as to clear tenons from groove L of rod 1 02 (wrench
C47510).
E - Attach a cord to the end of link 155 and lift nose leg 1.047 rd (60°) approximately while still
keeping shock absorber compressed.
(1 ) Disconnect electrical plug from upper torque link 59, and bonding jumper.
(2) Unsafety (pawl) and remove knurled nut 178 from centre torque link pin 174.
(3) Remove centre pin and separate torque links 140 and 59.
(4) Install following part on lower link 140 :
- centre pin 174 provided with knurled nut 178
- electrical plug on stowage support.
G Hold structural box and carefully withdraw shock absorber (keep both components on the same
axis), while guiding link 155 at structural box top.
NOTE : On removed shock absorber, reinstall screw 197 with lock plate on rod 102, and pin 160 with
grooved lubricator and hollow pin 162 on link 155.
AB
02-85 Restricted 3-305
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D Ensure that link 155 is provided with shim washers bonded to each end of the bore that accommo¬
dates pin 160.
E Pass a cord through the cylinder so that it extends sufficiently from both ends.
6- INSTALLATION
A Pull rod 102 by hand to ensure that wheel aligning cams are correctly fitted.
B Set the cylinder to 60° approximately and attach the cord to the end of link 155.
C Guide link 155 to the top of the cylinder and carefully insert the shock absorber into the latter
(keep both components aligned) until only 180 mm (7.0866 in) of sliding cylinder 106 are visible.
Return the nose leg to vertical and place the shock absorber (without extending it) on a suitable
support (wooden block).
(1) Locate seal retainer tenons in rod notches and lock both parts by fitting seal retainer tenons
into rod groove L and turning the seal retainer 30° counterclockwise (wrench C47510).
(2) Install screw 197 fitted with a new lockplate and torque tighten to 0.6 ZZ m.daN
(4.4 * Q-7 ft.lb) (10-mm A/F wrench) ; safety.
NOTE : With screw 197 torque tightened, the lockplate remains free.
(1) Locate the link head in correctly directed yoke, install pin 160 equipped with its grooved
lubricator and align the bores accommodating pin 162.
+ 01
(2) Install pin 162 equipped with grease fitting 163 and torque tighten to 0.5 " m.daN
(3.6 + Q-7 ft.lb) (14-mm A/F wrench).
(2) Locate double yoke 31 in the female clevis of the cylinder and install shouldered pin 38 in correct
direction (see figure).
(3) Install lever 40, taking care to stop it angularly onto the spigot on the cylinder ; align the bores.
(4) Install screw 41 and its nut with a washer ; torque tighten the nut to 0.6 , Z m.daN
(4.4 ^ q'7 ft.lb) (10-mm A/F wrench).
(5) Install the elbow grease nipple, taking care to position it properly in order to have access for
greasing.
AB
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7- FINAL STEPS
F Check the inside of the unit and the switch drive cam for condition. Check grease filling.
Remove switch 1 47 (See 05-6).
-
- Remove rocker assembly 149.
- Through the opening in the base of the rocker, inspect the interior of the unit and check the
condition of the cam. Check grease filling of the unit. Recondition if required (See 05-3).
- Re-install rocker assembly 149. Install new seals, screw, tighten and lock the attachment studs
use new lock plates.
H Connect :
M Ensure that the position of static discharger mounted on support 189 secured to speed detector
unit iscorrect. If necessary, return it to normal operating position - 7 mm A/F spanner - Tighten to
torque0,15 ^°'05 m.daN (13.2 ^J'4 in.lb).
AB
02-85 Restricted 3-307
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Detail Z
27 189
1 - EQUIPMENT REQUIRED
A Standard tools
- Kit for Arsaero couplings
- Sets of extra-thin open-end wrenches
- Torque wrench kit 2 to 20 m.daN (1 5 to 1 50 ft.lb).
- Accessory kit for torque wrench 2 to 20 m.daN (1 5 to 1 50 ft.lb).
C Spares
-1 pinHQA020 015TL
- 1 pin HQ A 020 030 TL
-TieEribeBN 15
- Studs Eribe CN F 1 5-20-650
- Braid Gudebrod Fyr Lacer 22 DR, black.
2- MATERIALS
- White spirit
- Grease Air 4222 or 421 0
- Sealant PR 1321 A2
3- PRELIMINARY STEPS
A Jack up the aircraft so that the wheels clear the ground (see 02-2).
B With undercarriage legs locked down, ensure that aircraft electrical power systems are switched
off.
C Remove the screws and nuts attaching the shield door to the jack and remove the door.
4- REMOVAL
A Functional connections
(1) Disconnect the movable electrical connector from the switch and untie the wiring from the jack
body.
(2) Disconnect the three jack/swivel coupling pipes from the swivel coupling ; blank the ports.
B Mechanical connections
AB
03-85 Restricted 3-310
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
5 - INSTALLATION
A - Preliminary steps
1) If a spare truss jack is to be installed:
aj Proceed to jack depreservation (see 05-1 ).
b) Measure clearance "J" between rod end lock nut (leg connection side) and jack body.
-in extended position, with 210 bar (3.045 psi) pressure in jack,
-record clearance.
AB
04-87 Restricted 3-311
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BREGUET AVIATION___ _ _
MIRAGE F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Standard tools
B Spares
2- MATERIALS
-White spirit
-Petrolatum AIR 3565.
3- PRELIMINARY STEPS
C - If applicable, remove the fuel line (inflight refueling) section located above the rod.
4- REMOVAL
(1 ) Relieve stress on elastic rod by slightly lifting nose leg by hand and hold.
(2) Remove nut 30 (1 3 mm A/F spanner), recover washer and drive out pin 28.
(3) Keep elastic rod in abutment against nose leg well wall.
(1 ) Remove lockwasher and attaching screw (13 mm A/F spanner) ; discard the lockwasher.
(2) Hold elastic rod and drive out hinge pin complete with lock plate.
AB
03-85 Restricted 3-312
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
5- INSTALLATION
A Preliminary steps
- Check each hinge for cleanliness. Slightly coat each pin with petrolatum.
- Adjust travel of the elastic rod to be installed (see 05-3).
(1) Locate elastic rod in airframe yoke. Install hinge pin provided with a lock plate. Correctly direct
lock plate.
(2) Install attaching screw fitted with a new lockwasher and tighten attaching screw (13 mm A/F
spanner) ; fold the lockwasher tab over one of the screw head flats.
(1) Slightly lift nose leg so as to locate elastic rod self-aligned end 21 in double yoke 31.
(2) Install pin 28 and locate pin head on stud 29 mounted on double yoke. Torque tighten nut 30
fitted with washer (13 mm A/F spanner) to 1 .3 + ^ m.daN (9.5 + Q' ft.lb).
6- FINAL STEPS
| D If applicable, install the fuel line section which has been removed.
AB
03-85 Restricted 3-313
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4
1 - EQUIPMENT REQUIRED
A Standard tools
B Special tools
- Extractor M3 11 53
C Materials
-White spirit
- Grease Air 4222 or Air 421 0
D Spares
2- PRELIMINARY STEPS
Loosen the unions of the three hydraulic lines between the structure and the swivel coupling.
-
Unsafety (lockwire) and loosen nut 66 connecting the swivel coupling to the grooved lubricator
-
of the universal joint crosspiece pin.
- Remove the swivel coupling by unscrewing nut 66, then disconnect the three lines (blank the
ports).
- Lightly grease the thread of thrust bolt 77 and screw it fully home, then lightly grease the bearing
surface of its head.
- Fold crosspiece 62 upwards and fit the extractor with bearing part 78 centrally positioned in the
hole of the pin lubricator. Place the extractor under tension by unscrewing thrust bolt 77 which is
centered in the hole in the bearing part. Position the extractor in such a way that the thrust bolt can
be unscrewed with a 1 7 mm A/F wrench.
AA
H_81 Restricted 3-315
AVIONS MARCEL DASSAULT tZ=J>"lZrX
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Restricted MANUAL 05
E Extraction of pin 63
- Using the wrench, unscrew the thrust bolt until the bearing part is fully inserted into the pin
bore.
- Screw the thrust bolt fully home again, fit a second bearing part, then unscrew the bolt to
expel the pin further.
- Repeat the operation, adding bearing parts until the pin has been fully expelled.
F Withdraw the extractor and remove crosspiece 62, carefully noting how it is positioned in the
fitting and the way in which play take-up washer 76 is installed. Recover the washer.
4- CHECKING OF PIN
A Withdraw grooved lubricator 64 ; remove and discard the two preformed packings.
NOTE : If it proves difficult to remove the grooved lubricator, check that the pin is not elongated
~~ or bent. If it is, replace the complete pin.
B Clean all parts with white spirit, wipe with a dry cloth and then dry with moisture-free compressed
air.
C Thoroughly examine the surface of the pin for scratches, signs of binding, plastic deformation,
elongation, distortion, deep-seated corrosion, etc.
- If the pin is defective, replace it.
D Inspect the bores of the universal joint crosspiece for signs of binding or plastic deformation,
scratches, deep-seated corrosion, etc.
- If the bores are defective, replace the crosspiece.
E Screw the grease nipple onto the grooved lubricator and inject a small amount of grease, making
sure that it is expelled through the lubricating holes on either side of the lubricator, then remove the
grease nipple.
5- REINSTALLATION OF PIN
A Fit nut 66 onto the grooved lubricator and install two new preformed packings.
B Fit the grooved lubricator into the pin bore and align the holes of stop bolt 65.
C Screw on the grease nipple and inject grease until is expelled through the lubricating holes of the
pin. Apply a film of grease to the pin, then remove the grease nipple.
AA
11-81 Restricted 3-316
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B Insert pin 63, installing nut 66 on the swivel coupling side. Fit play take-up washer 76 at the
appropriate time.
+ 01
C Line up the hole of stop bolt 65 and install it. Torque its nut to 0.6 , n' m.daN
(4.42 + °'73 ft.lb).
- Position the swivel coupling in such a way that the structure-side unions of the hydraulic lines
fit into their respective positions. Tighten the unions by hand.
- Install the swivel coupling, with the rotatable section positioned as required for connection
of the jack lines. Engage the square end fitting in the grooved lubricator, then insert driving stud 80
of the fixed barrel into the hole provided in the fitting.
- Tighten nut 66 by hand, then torque it to 2 ± 0.5 m.daN (14.7 ± 3.6 ft.lb).
- Tighten the hydraulic line unions (see 07-0).
F Reinstall the grease nipple on the grooved lubricator and grease the pin.
7- FINAL STEPS
AA
11-81 Restricted 3-317
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
COUPE A
SECTION A
Noix de cardan
Crosspiece
vZî\__Extracteur
'/A M31153
Extractor
M31153
1 - EQUIPMENT REQUIRED
A Special tools
- Undercarriage hydraulics 2nd line tool kit.
B Standard tools
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb).
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
- Accessory kit for torque wrench 0 to 3 m.daN (0 to 20 ft.lb).
- Borescope
D Spares
-Seals
- 1 retaining ring 7100-0060A070T
- 2 split pins 23310 AA 030030LE
- 1 split pin 23310 AA 020020LE
I
2- MATERIALS
- Microfiltered hydraulic fluid Air 3520
- White spirit
-Solvent D1 Pyrolac 1591
- Mastinox compound 6856 H
- Moisture-free compressed air supply
- Copper sulphate
-Sealant PR 1422 B2
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near the work area.
B - Removal of link rod 155 (figure 12).
(1 ) Place the link rod perpendicular to the longitudinal axis of the shock absorber. Push pin 1 58 into
the link rod by means of a threaded rod (M8 x 0.5) after removing its retaining ring.
(2) Hold the link rod and drive out pin 156 complete with its grooved lubricator by means of an
18-mm (0.7086-in) diameter fiber drift.
(3) Remove filler plug 103 with care as there may have been leakage between the gas and fluid
chambers.
C Remove sealant from bottom 120 (area marked M in figure 8) and ends of pin 121.
NOTE : If several shock absorbers are overhauled together, disassemble only one shock absorber at
a time, to avoid mixing parts. Do not separate cams 104 and 107, as these parts are paired.
CAUTION :
DURING THE FOLLOWING OPERATIONS, IT IS NECESSARY TO HANDLE WITH CARE
AND PROTECT THE PART MENTIONED BELOW, SINCE CERTAIN AREAS ARE PLASTI¬
CIZED WITH RILSAN WHICH IS A MATERIAL VERY SENSITIVE TO SHOCKS AND
SCRATCHES :
-separator piston 1 1 1 (outside diameter).
AB
03-85 Restricted 3-401
AVIONS MARCEL DASSAULT
BREGUET AVIATION^,^
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4- DISASSEMBLY (Fig. 8)
WARNING :
BEFORE STARTING ANY DISASSEMBLY OPERATION, FULLY DISCHARGE THE SHOCK
ABSORBER BY OPENING CHARGING VALVE 123, AFTER REMOVING THE PROTECTIVE
CAP. THEN, REMOVE FILLER PLUG 103, PROCEEDING WITH CARE, AS THE GAS AND
FLUID CHAMBERS MAY HAVE BEEN INTERCONNECTED.
(1) Remove retaining ring from threaded bush 110. Withdraw the latter and slide it along rod
(Adapter C4701 6).
(2) Slide bush 109 along rod (two extrator levers D46235).
(3) Mark position of upper cam 107 relative to cylinder 106.
(4) Depress the four pins 108.
(5) Remove rod assembly.
(6) Recover the four pins 108.
E Remove separator piston assembly 111 from cylinder 106 (Extractor C47019).
5- CLEANING
A Before cleaning the internal parts of the shock absorber, remove all seals, using the bent end of
spatulas 89901 and A46524 (use spatula A46524 only to remove seals from separator piston 111).
Systematically reject all rubber or teflon seals.
AA
03-85 Restricted 3-402
AVIONS MARCEL DASSAULT JL^^-Kl /Ylllx/^NJT- I
BREGUET AVIATION ^<Z0>
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. a m. . a . nr-
05
B - Clean all internal parts of the shock absorber with white spirit and dry with moisture-free
compressed air.
C Clean the parts (threads) coated with Mastinox compound by means of PYROLAC sol¬
vent (threaded bush 110, cylinder 106, bottom 120 and pin 121).
6 - CHECK
A - Ensure that the chromium-plating of cylinder 106 is not flaked, pitted or scratched. If this
surface is questionable, wipe it (clean and dry) by means of a rag soaked in copper sulfate ;
flaked areas will appear red.
B - Make sure that no part is oxidized.
NOTE: Any incipient oxidation in the bottom section of cylinder 106 or on the outside diame¬
ter of bottom 120 may be removed if deemed necessary (See 05-0).
C - Check sealing areas of moving or stationary parts for dents and circular or longitudinal
scratches ; specially check the outer surface of separator piston 1 1 1 which is rilsan plasticized.
D - Check threads for condition (plastic deformation, stripping).
E - Carefully inspect seal grooves.
AB
03-88 Restricted 3-403
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^£.
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MIRAGE F
Restricted MANUAL 05
C Fully insert separator piston assembly 111 into cylinder 106 (axle box side), carefully locating
guide rod 1 12 through restrictor 1 15 (Extractor C47019).
(1) Apply a coat of Mastinox compound (area identified XXX) on the section of bottom 120 which
is fitted in cylinder 106, and insert it while preventing the seal from being soiled with Mastinox
compound. Align the bores.
(2) Apply a coat of Mastinox compound on pin 121, install it and safety with a new split pin.
(3) Fit charging valve 123 to bottom 120, tighten to a torque of 1 to 1.25 m.daN (7.3 to 9.2 ft.lb)
(19 mm A/F spanner), safety with lockwire ; screw the valve core.
(1) Insert only lower cam 104 of rod assembly into cylinder 106.
(2) Install the four pins 108 in bores in upper cam 107 and locate the latter on cylinder 106, as
identified during disassembly. Safety both parts to each other by means of pins 108.
(4) Coat threads of bush 110 with Mastinox compound. Install and torque tighten bush (Adapter
C47016) to 13 ± 2.5 m.daN (95.8 ± 18.4 ft.lb).
NOTE : Tightening the threaded bush may misalign the bush safetying hole in relation to that in
cylinder 106. In such a case, back drill to 1.2 ._ Q . mm through the bush bore as shown in
the figure (Do not drill the new hole tangential to the initial hole in the sliding rod).
9- FINAL STEPS
A Perform shock absorber filling and fluid level adjustment (See 05-0).
B Run a sealant bead around bottom 120 (area identified as M in figure 8) and on ends of pin 121.
AB
03-85 Restricted 3-404
AVIONS MARCEL DASSAULT tLJ>^iZX.
BREGUET AVIATION ^O^L-^^
MIRAGE F
^^^-^^ Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Special tools
- Undercarriage hydraulics 2nd line tool kit
B Standard tools
- Set of extra-thin open-end wrenches.
- Torque wrench kit, 2 to 20 m.daN (15 to 1 50 ft.lb).
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
D Spares
-Seals
- 1 lockplate for adjustable rod end nut
- 1 retaining ring for guide rod attaching nut
- 1 filter for supply port
2- MATERIALS
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near the work area.
C Remove sealant from areas identified M with a spatula, taking care not to damage the surface
protective coating.
NOTE : If several jacks are overhauled together, disassemble only one jack at a time, to avoid mixing
parts. Do not separate bush 46 and sleeve 38, as these parts are paired.
AB
03-85 Restricted 3-405
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CAUTION:
DURING THE FOLLOWING OPERATIONS, IT IS NECESSARY TO CAREFULLY HAN¬
DLE AND PROTECT THE PARTS MENTIONED BELOW, SINCE CERTAIN AREAS ARE
PLASTICIZED WITH RILSAN WHICH IS A MATERIAL VERY SENSITIVE TO SHOCKS
AND SCRATCHES.
-Counter-rod 30 (outside diameter)
-Bush 46 (outside diameter)
- Piston 45 (outside diameter)
- Bottom 39 (outside diameter)
4 -DISASSEMBLY
B - Remove switch plate and socket assembly (3/8 in A/F wrench) as follows :
(1 ) Unsafety (lockplate) and remove the two studs 50. Discard lockplates.
(2) Remove following parts in succession :
-plate 51,
-rocker 34,
-socket 52.
(1) Loosen nut 28 ONE TO THREE THREADS MAXIMUM (wrench M46550 - Adapter
C46473).
(2) Compress jack with a press by placing yoke of bottom 23 on thrust part C47022 and in¬
terposing thrust part C47497 between press chuck and bottom 39.
(3) Maintain pressure and remove nut 28 (Wrench A21978).
-Recover two-part ring 55 and key 56.
(4) Slowly release pressure while watching progressive extension of spring 35.
(5) Remove jack from press.
(6) CAREFULLY separate bottom 23 from cylinder 25 by pulling in line with jack until coun¬
ter-rod 30 is fully cleared.
AA
03-88 Restricted 3-406
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-nut 43,
-bush 46 and spacer 47 assembly,
-piston 45,
-washer 60,
-claw lock 44.
5 - CLEANING
A - Before cleaning the parts, remove all seals, using the bent end of spatulas 89901 and
A46524 (use spatula A46524 only to remove seals from piston 45, counter-rod 30, and bot¬
tom 39). Systematically reject all rubber or Teflon seals.
B - Clean all parts with white spirit and dry with moisture-free compressed air.
C - Clean parts (threads) coated with Mastinox compound by means of PYROLAC solvent :
-threads of nuts 28 and 87, bottom 28, cylinder 25, studs 50 and screws 48,
-mating surfaces of socket 52, plate 51 and coupling 24,
-key 56 and two-part ring 56.
6 - CHECK
AA
03-88 Restricted 3-407
AVIONS MARCEL DASSAULT
BREGUET
L^^zrX
AVIATION^3P=7^<^0>
MIRAGE F
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E Check all moving or stationary parts that provide sealing for evidence of seizing or scratching
(circular or longitudinal).
F Ensure that the chromium-plating of sliding rod 40 is not flaked, pitted or scratched. If its condi¬
tion is questionable, wipe the surface (which must be clean and dry) with a rag soaked in copper sul¬
phate ; flaked areas will appear red.
G Check for dents and scratches on rilsan-plasticized surfaces (outside diameters of bush 46, guide
rod 30 and piston 45, and inside diameter of bottom 39).
NOTE : If checking is unsatisfactory, forward the jack to the next higher repair line.
A Install seals on relevant parts as assembly proceeds. Use the following tools to install teflon seals :
- assembly cone S1 6-0609-0341 for seals 75 and 76 on rod 30,
- forming cone S16-0605-0391 for seal 61 on bottom 39.
NOTE : Refer to manual 05-0 for the precautions to be taken when installing seals and assembling
parts.
C Lightly coat the following with grease Air 4215 (parts marked G) :
- following bores of rod 40 :
- large diameter on claw lock side,
- bottom of blind hole receiving rod end 41,
- locking sleeve 29,
- bore of adjustable rod end 41,
- outside diameter of guide rod 30, taking care not to soil the seals,
- spring 35,
- cup 36,
- two-part ring 38,
- locking piston 32, exclusive of the surfaces receiving the seals,
- lever 33,
- claw lock 44,
- washer 60,
- inside of bottom 23, exclusive of the bore receiving guide rod 30.
AB
03-85 Restricted 3-408
AVIONS MARCEL DASSAULT;
MIRAGE F
BREGUET AVIATION _^<_- jj^j _ . ..,....,, nc
^ -s-^ Restncted MANUAL 05
8 - ASSEMBLY
A - Fitting-out of sliding rod 40.
(1) Install the following parts on sliding rod, in correct position :
-claw lock 44,
-washer 60,
-piston 45,
-bush 46 and spacer 47 assembly,
-nut 43.
(2) Clamp the sliding rod in the vise (Protective jaws C47030).
(3) Install and torque tighten nut 43 to 16.5 ± 3.3 m.daN (121.6 ± 24 ft.lb). (Wrench
A21978 - Adapter C46473).
NOTE: Tightening the nut may misalign the nut safetying hole in relation to the sliding rod
hole. In such a case, counterbore to 1.2 Q « mm diameter and 7.5 mm (0.2952 in)
depth, as shown in the figure (do not drill the new hole tangential to the initial hole in
the sliding rod).
(4) Install a new retaining ring 59.
B - Fit out bottom 23 as follows :
shown in the figure. (Do not drill the new hole tangential to the initial hole in the
counter-rod).
(8) Install a new retaining ring 57.
C - Install sliding rod assembly 40 as follows :
(1) Clamp cylinder 25 in vise (Protective jaws C47021). Screw guide cone C47026 on slid¬
ing rod 40. Hold sliding rod.
(2) Fully insert following parts into cylinder 25 :
-sleeve 38 (correctly directed),
-bottom 39.
(3) Install nut 37 with threads previously coated with Mastinox compound.
-Torque to 30 m.daN (221.2 ft.lb).
-Loosen the nut, then torque again to 14.5 ± 3 m.daN (107 ±22 ft.lb).
(4) Carrefully insert sliding rod assembly into bore of cylinder 25.
(5) Remove guide cone.
(6) Install locking sleeve 29 on cylinder 25.
AB
03-88 Restricted 3-409
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MANUAL ne
05
(1) Coat threads of nut 28 with Mastinox compound and install nut on cylinder 25.
(2) Pack hollow portion of cylinder 25 to be covered by bottom 23 (area identified G in fig¬
ure) with grease AIR 4215.
(3) Locate bottom assembly, carefully install counter-rod 30 in bore of sliding rod 40 and as¬
semble bottom 23 with cylinder 25 so as to align key slots.
(4) Compress jack with a press (Thrust parts C47022 and C47497) (See disassembly).
5) Install key 56, two-part ring 55 previously coated with Mastinox compound and nut 28.
6) Remove jack from press and clamp it in vise (Protective jaws C47021 ).
~ Torque tighten nut 28 (Wrench A21978 - Adapter C46473) to 34 m.daN (250 ft.lb).
Loosen nut 28, then torque again to 17 ± 3.5 m.daN (125.5 ± 25.8 ft.lb).
I.S
E - Install adjustable rod end 41 as follows :
AB
03-88 Restricted 3-410
BREGUET AVIATION
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AVIONS MARCEL DASSAULT i^J>-^Z\l
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......... _
F
Restricted MANUAL 05
9- FINAL STEPS
D Torque again nut 28 (see para. 8-D(7)) and nut 37 (see para. 8-C(4)).
- Loosen nut by approximately 1/6 turn, then torque so as to align nut safetying hole with the
corresponding groove in cylinder.
- Should this alignment not be possible within the torque tolerances, counterbore a new hole
to dia. 1 .5 at 2 mm (0.078 in) from nut edge through to cylinder groove, and tangential to the groove
side that is opposite to the tightening direction. Do not drill the new hole tangential to the initial
hole in the nut.
H Depending on the jack destination, prepare it for installation (see 05-3) or store it (see 05-1).
NOTE : The visible threads of rod end 41, as well as the surface of locknut 42 in contact with the
end of sliding rod 40 and the recesses of the notch of key 54 and the tab of lockwasher
53 shall be protected with a bead of sealant PR 1321 A2 (areas identified MR in the figure)
after final adjustment on aircraft, tightening and safetying of locknut 47.
AA
03-85 Restricted 3-411
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^e33
MIRAGE F
MANUAL 05
36-G
58-G
1 - SCOPE
2- EQUIPMENT REQUIRED
A Special tools
- Undercarriage hydraulics 2nd line tool kit.
B - Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb).
- Set of extra-thin open-end wrenches.
D Spares
- 1 cylindrical oin C59298
- 1 split pin 23310AA015015LE
3- MATERIALS
-White spirit
- Quick-setting molykote grease G
- Mastinox compound 6856 H
- Solvent D1 Pyrolac 1591
- Moisture-free compressed air supply.
4- PRELIMINARY STEPS
NOTE : If several elastic rods-are overhauled together, disassemble only one elastic rod at a time, to
" avoid mixing parts.
5- DISASSEMBLY
A - MODERATELY clamp the elastic rod in the vice by its body (21 ).
B Remove the split pin locking threaded bush 27 and remove the latter (adapter C47188).
AB
12-80 Restricted 3-413
AVIONS MARCEL DASSAULTJU^rii 7Vl I KM O L I
BREGUET AV.AT.ON^g^<^ RestHcted MANUAL 05
DO NOT CHANGE THE STACKING ORDER OF THE WASHERS. TO THIS END, PASS A
LOCKWIRE THROUGH THE SET OF WASHERS AND ATTACH.
(The set of washers 25 is composed of 26 opposing washers).
6- CLEANING
A Clean all parts with white spirit and dry with moisture-free compressed air
B Clean parts (threads) coated with Mastinox compound
compoi by means of PYROLAC solvent (threads
of bottom
' " rod"23 and threaded bush 26).
27, rod body 21, 26)
7- CHECK
A Ensure that external surface of rod body 21 is free of dents.
B Make sure that no part is oxidized.
D Check bush fitted to rod body 21 for security of attachment, and bush bore for condition.
NOTE : If checking is unsatisfactory, forward the elastic rod to the next higher repair line.
8- ASSEMBLY
A Fit out rod 23 as follows :
NOTE : Do not change the stacking order of the washers, if the same set of washers is to be installed.
(5) Install and tighten threaded bush 26 (20 mm A/F spanner) to align safetying holes (tightening
torque should be of 0.5 m.daN (3.6 ft.lb)).
(6) Safety with a new pin coated with MASTINOX compound.
-Make sure that the pin ends do not stick out of the external diameter of bush.
(7) Apply a thick coat of grease to spring washers 25.
AB
09-79 Restricted 3-414
AVIONS MARCEL DASSAULT f *W-« /YMlx/Av^C I
BREGUET AVIATION^ ^c^^ . . ......... r-
Restricted MANUAL 05
C - Coat threads of bush 27 with Mastinox compound and install rod 23 fitted with set of
washers 25 in rod body 21 .
. D - Install and tighten threaded bush 27 (Adapter C47188) in order to align safetying holes
| (tightening torque should be of 1 m.daN (7.3 ft.lb)).
E - Safety by means of a new split pin, with pin head inside threaded bush.
9 - FINAL STEPS
1 st case:
Elastic rod, with set of washers 25 not replaced.
- Perform 5 cycles.
2nd case:
Elastic rod, with set of washers 25 renewed.
- Perform 20 cycles.
B - Perform elastic rod installation on aircraft (see 05-3) or storage (see 05-1), as applicable.
AB
04-87 Restricted 3-415
AVIONS MARCEL DASSAULT L^ZZ^X. MIRAGE F
BREGUET AVIATION^oF^L^^O . ««amiiai nr-
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1 - EQUIPMENT REQUIRED
2- PRELIMINARY STEPS
WARNING :
TAKE THE SAFETY MEASURES (see 01-0).
3- PROCEDURE
A Undercarriage leg
AB
03-85 Restricted 3-501
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B Truss jack
Ascertain that :
- cardan joint grease fitting is in place and tightened.
- nuts of hinge pins on structural box and airframe sides are correctly safetied,
-equipment (switch, valve box, restrictor, pressure inlets and outlet) is correctly attached and
safetied.
- lock nut of adjustable rod end is tightened (manual check) and correctly safetied,
- chromium-plating of sliding rod is free of dents, scratches and flakes,
-electrical wires are correctly secured to appropriate places and insulating conduit is not
deteriorated.
- couplings, pipes and jack body and sliding rod do not show evidence of hydraulic fluid leakage or
seepage.
C Swivelling coupling
D - Uplock
4- FINAL STEPS
AA
03-85 Restricted I 3-502
AVIONS MARCEL DASSAULT// ^J>^Z\Ï
BREGUET AVIATION^<^_ ___ .
MIRAGE
......
F
Restricted MANUAL 05
1- SCOPE
This operation consists in checking the operating factor of the nose undercarriage leg so as to
determine its aging condition.
2- EQUIPMENT REQUIRED
A - Standard tools
3- PRELIMINARY STEPS
- Jack up the aircraft so that its wheels clear the ground (see 02-2).
WARNING :
OBSERVE THE SAFETY RULES (see 01-0).
4- PROCEDURE
(b) Take up the hinge play by exerting a sufficient pressure at the bottom of the sliding rod, in direc¬
tion of the aircraft tail.
(d) Exert a sufficient pressure at the bottom of the sliding rod, in direction of the aircraft nose, and
take the reading on the indicator dial.
(a) With the magnetic support still located on the swivel tube, bring the dial indicator feeler as low
as possible onto the U/C cylinder (see figure).
Add up the two values recorded ; the result is the operating factor.
AB
03-85 Restricted 3-503
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BREGUET AVIATION ^<^_~- ^e?-*^, ^ . mi a mm ai nr-
^ -*^^> Restricted MANUAL 05
IMPORTANT NOTE :
The maximum permissible value is 1 mm (0.0393 in).
NOTE : 1 - Should the clearance be between 0.22 mm (0.086 in) and 0.4 mm (0.157
in), ad just the hinge (see referenced card B1).
2 - Should the clearance be > 0.40 mm (0.157 in), send the equipment concerned to
the next higher repair line.
-Center hinge
-Check that clearance "J" is <, 0.150 mm (0.059 in).
Should the clearance exceed this value, readjust (see 05-3).
5 - FINAL STEPS
-Lower the aircraft back onto its wheels (see 02-2).
AB
03-88 Restricted 3-504
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 05
1 - EQUIPMENT REQUIRED
2- MATERIALS
3- PRELIMINARY STEPS
B Install the truss jack on the test bench and connect test bench pipes to ports marked N on valve
box and B on jack body (at supply coupling).
C Correctly bleed the jack free of air by slowly performing sliding rod extension and retraction
cycles ; drop pressure.
- Connect an ohmmeter to the switch connector and check continuity across terminals B and A,
Eand D, J and H.
(1) Progressively increase pressure through port B and ascertain that unlocking (begining of rod
extension) occurs when pressure is < 66 bar (957 psi).
(2) Continue supplying fluid to fully extend the sliding rod.
(3) Drop pressure.
AB
12-80 Restricted 3-505
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exceed 3 drops.
B - Drop pressure and wipe jack.
6 - DYNAMIC TESTS
A - Supply jack at a pressure of 210 bar (3045 psi) and perform 15 sliding rod retraction and
extension cycles.
B - Then, perform 25 cycles and ensure that no more than 3 drops fall down during these
cycles.
C - Complete testing by retracting sliding rod.
D - Drop pressure.
7 - FUNCTIONAL TESTS OF VALVE BOX EMERGENCY SYSTEM
A - Connect test bench pipe to port identified S on valve box.
C - Ensure that internal valve moves at a pressure P < 7 bar (101 .5 psi). The valve motion is
indicated by a slight pressure drop in the supply system.
D - Drop pressure.
AB
03-88 Restricted 3-506
AVIONS MARCEL DASSAULT jLJè-^TX MIRAGE F
BREGUET AVIATION XZZ&^^gT^ . ..animai ne
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1 - SCOPE
To adjust wheel alignment in relation to nose wheel steering «0» point after replacement of a U/C
if the aircraft has a tendency to pull to the left or to the right when taxiing
leg, or after a hard landing, or
2- EQUIPMENT REQUIRED
A Special tools
- Payan jack
- Hydraulic power supply
I - Electrical power supply, 115-200 V/400 Hz
- Plumb line
- String (length : 10 m - 33 ft)
-Sensitive drill.
C Materials
3- PRELIMINARY STEPS
A Check the angles of deflection and nose wheel steering neutral position (See 05-8).
D - Discharge the nose wheel shock absorber, fit collar C46863 to shock absorber rod and compress
the shock absorber against its stops using the Payan jack ; then install and tighten tensioner C46865 and
remove the jack.
F With the plumb line, establish the aircraft longitudinal axis on the ground and stretch a string
between the points marked on ground.
AB
02-85 Restricted 3-507
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^5l
ti^^zZV.. MIRAGE F
Restricted MANUAL 05
4- PROCEDURE
NOTE : If it is found difficult to obtain sinking of ball joint 144 sockets due to excessively hard
sliding, readjust the diameter of inner socket 200 in accordance with requirements of para. C
below.
AA
02-85 Restricted 3-507H
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
- Install the second lockplate and its bolt. Screw and tighten the nut.
- Reconnect the torque link center hinge :
- introduce torque links 59 and 140 and connect them using pin 174 ; manually screw and
tighten knurled nut 178, fold down pawl 175 ;
- connect the electrical connector and the grounding connector to the corresponding
receptacles of the upper torque link.
- Check wheel alignment again.
- Proceed to gradual adjustment by successive lockplate notches until wheel alignment is brought
within tolerances.
- If the adjustment tolerance range permitted by the torque link hinge is insufficient to obtain
alignment, proceed as follows :
- put the center hinge back to mid point,
- adjust steering neutral point at distribution unit (see 05-8),
- perfect the adjustment using the torque link hinge.
- Remove the ruler and its support.
- Remove sockets 200 and 201, recover cups 202 and 203 and record the assembly sequence.
- Clean the parts with white spirit and dry with dry compressed air.
- Install internal socket 200 on retaining tool, tighten the tool nut moderately to avoid distorting
the socket.
- Grip the tool by its stem (diameter 10 mm - 0.39 in) in the chuck of a sensitive drill.
- Polish the 15-mm (0.59-in) diameter section of the socket over its whole length using abrasive
paper dipped in water.
- Check the adjustment frequently, after cleaning the socket with white spirit each time,
until there is a slide fit (no binding) of socket 200 in socket 201 .
- Clean socket 200 with chlorinated solvent then dry with oil-free compressed air.
NOTE : Once this operation is finished, it is imperative to avoid touching the reworked area with
the hands.
- With a brush, apply undiluted Jenolite RRN1 to the reworked part until its surface shows
a crystalline appearance (about 1 minute).
- Rinse thoroughly with running water and dry with dry compressed air.
- Clean both sockets 200 and 201 with white spirit and dry with dry compressed air. Make sure
that all traces of filings and Jenolite are eliminated.
- Lightly coat the outside diameters of both sockets with grease.
- Install both sockets 200 and 201 with their two cups 202 and 203 on the lower torque link
observing the assembly sequence.
- Reconnect the torque link center hinge and perfect adjustment in accordance with para. B above.
dia 12+0
dia 10 -0.1 dia 28 M12x 100
(0.39 in)
AA
12-80 Restricted 3-507R
AVIONS MARCEL DASSAULT L^Z^Z9~. MIRAGE F
BREGUET AVIATION^cF0^-^^ .. a m. . a . «r-
Restricted MANUAL 05
- Remove the retaining device and slowly extend the shock absorber while charging it up to 5 bar
(72.5 psi) (see 05-0).
- Apply pressure to hydraulic system 2.
- Using the Payan jack, carry out a series of compression-release cycles of the shock absorber and
check that the light remains out.
Complete the sequence with the shock absorber compressed.
- Cut hydraulic supply to system 2 and drop the pressure.
Check that the indicator light comes on.
NOTE : With the shock absorber completely extended, the wheels may be deflected by ± 1°30'.
E Final steps
AB
12-80 Restricted 3-508
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
C 46865. C 46863
Axe roues
wheel axis
FIGURE-18M - PARALLELISME
WHEEL ALIGNMENT
AA
10-83 Restricted 3-508M
AVIONS MARCEL DASSAULT," vw' -*< /Y\li\/-AV^L.
BREGUET AVIATION ^U-~ _^-^^> . miamiiai ne
^ ,*-o Restricted MANUAL 05
1 - SCOPE
To obtain correct operation of the undercarriage during the retraction and extension se¬
quences.
2 - EQUIPMENT REQUIRED
A - Special tools
B - Standard tools
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
-Accessory kit for torque wrench 0 to 3 m.daN (0 to 20 ft.lb)
3 - MATERIALS
- Prussian blue.
-Compound PR 1321 A1-2.
4 - PRELIMINARY STEPS
WARNING:
TAKE THE SAFETY MEASURES (SEE 02-0).
-jacked up,
-wheels removed,
-torque link center hinge coupled,
-U/C fairings disconnected,
-rear U/C door open,
-gun spouts and wheel fairings in place.
B - Connect the hydraulic power unit, with slow-running outlet connected to self-sealing
couplings of system 1 .
AB
02-89 Restricted 3-509
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MANUAL 05
B - Check
D - Checks
E - Adjustment
For information:
To increase the clearance, the rod end must be unscrewed; 1/6 turn = 0.25 mm
(0.0098 in).
A - Preliminary steps
B - Checks
(1 ) Caster action
AB
04-87 Restricted 3-510
AVIONS MARCEL DASSAULT/
BREGUET AVIATION ^<==
MIRAGE F
Restricted MANUAL 05
CARROSSAGE
CHASSE
COURSE AMORTISSEUR
CASTOR ACTION
WHEEL CAMBER
SHOCK ABSORBER TRA VEL
Rondelles de centrage/ ».
shim-washers
îentrage de l'olive Jeu de passage Portée de l'olive
Roller centering de l'olive à~rs h crochet
**
Roller passage Roller seating in
clearance hook
,_ B r-A
/ / / /
AB
02-89 Restricted 3-512
AVIONS MARCEL DASSAULT //^J>-%-U MIRAGE F
BREGUET AVIATION^iL ^^ - ..a mm ai nr
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(1) Checks
Roller position relative to uplock hook :
-
- slightly smear roller with Prussian blue,
- retract nose leg and ensure that roller passage clearance «J» at hook nose is 3 mm (0.1 181 in)
minimum,
- lock nose leg up and drop pressure. Ascertain that there is a slight play of the roller in the
hook by actuating the nose leg from bottom to top,
- unlock nose leg and check :
- roller centering in hook.
Roller should be centered to within 0 ± 1 mm (0 ± 0.03937 in).
- correct roller bearing inside hook nose.
(2) Adjustments
(a) Roller centering
- Adjust by displacing the roller on its support through shim washers with thk = 0.5 mm
(0.0196 in).
I- On assembly, check the proper location and efficiency of the ring retaining the roller on the bolt ;
leave at least one washer under the retaining ring.
(b) Roller passage clearance and bearing surface
- Adjust by laterally displacing uplock on support serrated to 1 mm (0.0392 in) pitch.
- Tighten the nuts of the unit attachment screws to correct torque value (see 05-6).
(1) Checks
(a) Undercarriage position
- Install the sight tube laterally and level with the nose U/C leg (see 03-5).
- Aircraft in line of flight, nose leg retracted.
- Record height between nose leg hinge axis B and axle axis A.
Through ports for plugs 10-05 and 10-07, screw extractors C46608 in threaded ends of trunnions
and record corresponding height of each hinge.
Hinge axis height = Height read on left + Height read on right + extractor radius
- Record height of each axle.
Axle axis height = Height read on left +jHeight read on right + ax|e radius
P should be = Axle axis height -Hinge axis height = 36 ± 1 mm (1.4173 ±0.0393 in).
NOTE : If the nose leg has been replaced, only the following data are to be checked and observed,
provided that the position of the uplock has not been changed from that adjusted when
installing the nose leg, i.e. :
- roller position and clearance from uplock hook,
- nose leg/structure and wheel jig/structure and aft door clearances (nose well equipped).
The height between the nose leg hinge axis and the axle axis shall be checked only when :
- the uplock height must be adjusted,
- the uplock is replaced.
(2) Adjustment
-Adjust by vertically displacing uplock on support serrated to 1 mm (0.0392 in) pitch.
-Tighten the nuts of the unit attachment screws to correct torque value (see 05-6).
AB
0487 Restricted 3513
AVIONS MARCEL DASSAULT f ^Z\^l\zys /V\|I\/-\V^L_ I
BREGUET AVIATION ^#t_- j,^ _ . .,..,..
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10 -FINAL STEPS
-SAFETY LOCK NUT OF ADJUSTABLE TRUSS JACK ROD END (see 05-0)
-Cover the exposed threads of truss jack rod end with PR 1 321 A1 -2 compound.
-Install wheels (see 05-5).
-Connect door links (8 mm A/F spanner). Torque tighten to
+ 0.1 + 0.7
0.3 m.daN (2.2 ft.lb).
+ 0 +0
-Check and adjust doors as required (see 05-4).
-Check undercarriage and door operating pressures (see 05-6).
-Conduct undercarriage functional tests (see 05-6).
AB
02-89 Restricted 3-514
AVIONS MARCEL DASSAULT
BREGUET AVIATION .<5Î7
tLJ>^Z\l
^ _
MIRAGE F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Special tools
C Materials
- Prussian blue
2- PRELIMINARY STEPS
WARNING :
TAKE THE RELEVANT SAFETY MEASURES (see 01-2).
3- PROCEDURE
AA
11-81 Restricted 3-517
AVIONS MARCEL DASSAULT ti -à>-^ Q MIRAGE F
BREGUET AVIATION^s. _^
Restricted MANUAL 05
- Chalk the outside edges of the jigs with Prussian blue and attach a 1 meter (40 in) length
(approx.) of piano wire to one of the jigs.
- Close and lock the door, while keeping the jigs horizontal with the piano wire.
- Make the jigs turn inside the well and check that they rotate freely.
- Open the door and check that there are no signs of rubbing in the door recess (marks left by
the Prussian blue).
- Lower and lock the undercarriage in the down position.
NOTE : If anything is found maladjusted during the above operations, check that it is not due to
distortion before making corrections.
4- FINAL STEPS
AA
10-83 Restricted 3-518
AVIONS MARCEL DASSAULT]" ^ -" -** /V\ll\/AwC. l
BREGUET AVIATION ^<4_~
^<^ ^s~^3
^o ^
Restricted . miamma.
MANUAL nr-
05
1 - EQUIPMENT REQUIRED
A - Standard tools
B - Special tools
-Undercarriage-hydraulic 2nd line tool kit
- Extractor PR 4761 1
- Drift 1 93-24806J
-Guide 193-24862J
2 - MATERIALS
-White spirit
-Solvent Dl PYROLAC 1991
-Mastinox 6856H
-Moisture-free compressed air supply
-Copper sulfate
3 - SPARES
4 - PRELIMINARY STEPS
A - Jack up the aircraft so that the wheels are clear of the ground (see manual 02-2)
5 - PROCEDURE
A - Removal
NOTE: Secure the link rod self-aligning end with lockwire to preclude accidental misadjus-
ment of the rod.
-Disconnect the upper electrical wire bundle connector from the torque link.
-Drive out pin 60, then remove torque link 59 and recover stop 63 and spring 62 ; dis¬
card washers 1 82.
B - Cleaning
-Clean all parts with white spirit and dry with moisture-free compressed air.
-Clean the Mastinox-coated parts with solvent PYROLAC (pin 64, bores of stop 63 and
pin 60).
-Clean the bores of bushes accommodating pins 60 and 141 on the swivel tube and axle
box.
AA
03-88 Restricted 3-531
AVIONS MARCEL DASSAULT," ^ -" -** / V\ll\/AV-7l- I
BREGUET AVIATION ^fy_~ j^s^ « .. - . .«a m., ai ne
^« >?-o Restricted MANUAL 05
C - Check
-Make sure that the chromium plating on the outer surface of pins 60 and 141 is not
flaked, pitted or scratched. If the coating is questionable, wipe the surfaces (perfectly clean
and dry) by means of a cloth soaked in copper sulfate ; flaked areas will appear red.
-Check the removed components and the bushes accommodating pins 60 and 141 on the
swivel tube and axle box for :
-scratches, traces of seizure, peening, ovalization, buckling (pins) and deep corro¬
sion.
-Carefully inspect the seal housing grooves.
-Make sure that spring 62 is not weakened or broken.
NOTE: If the check results are unsatisfactory, forward the cylinder or shock absorber to the
next higher repair line.
E - Assembly
AA
02-89 Restricted 3-532
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
-if the hinge side play is between 0.22 and 0.32 mm (0.007 and 0.012 in), select
two washers 182R1 marked with a lunule on the circumference,
-if the hinge side play is between 0.33 and 0.40 mm (0.012 and 0.015 in), select
two washers 182R2 marked with two lunules on the circumference.
-Fit spring 62 in stop 63. Place the resulting assembly in the torque link clevis by engag¬
ing the ends of the spring in the drilled holes provided for this purpose.
-Engage torque link 59 assembly in the swivel tube clevis. Slide a washer 182R on either
side of the torque link, then fit pin 60 using drift 193-24806J.
-Remove the drift and install grooved lubricator 61. Perfectly align the pinning holes with
guide 193-24862J.
-Secure the assembly with pin 64 inserted with the head down.
- Fit washer 1 81 and insert a new safety pin 1 87 through pin 64.
-Check that the torque link swivels freely without binding.
-Connect the upper electrical wire bundle connector and torque link 59.
-Connect bonding braid 183 to the cylinder.
-Reinstall tow fitting 68 as follows :
-install the tow fitting on the swivel tube,
-install load limiter 69 and safety with a new cotter pin,
-install a new cotter pin 71 .
6 -FINAL STEPS
AA
03-88 Restricted 3-533
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
SECTION F
SECTION U
184
DETAIL V
DETAIL X
Commutateur
Modification 627 Switch
non appliquée
Modification 627
not incorporated
Détail de la rampe
de graissage 142
Detail of grooved Rondelle conique
lubricator 142 Conical washer
142
G \ Garniture
préformée
Preformed
packing
Garniture
préformée
Rondelle conique Preformed
Conical washer packing
1 - SCOPE
This sheet specifies the measures to be taken to protect nose undercarriage legs so as to obtain
correct operation after 24-month storage, either in temperate continental climate, or in tropical or
maritime climate.
2- EQUIPMENT REQUIRED
3- MATERIALS
- White spirit DCEA/202B
- Methanol Air 3650
- Rust-preventive grease Air 81 36
- Desiccant Air 8060
- Protex No. 1 Air 1 502
- Clear varnish
- Black paint 2700
- White paint 2765.
5- DEPRESERVATION
Stored nose legs shall be depreserved just before use (installation), selecting the one with the
oldest storage date.
AA
12-80 Restricted 3-701
AVIONS MARCEL DASSAULT/ MIRAGE F
BREGUET AVIATION ^-SE=>
Restricted MANUAL 05
PROCEDURE
AB
10-83 Restricted 3-702
AVIONS MARCEL DASSAULT F ^ M ** / Y \ 1\ /-\ V^ L.
1
1 - GENERAL
This operation is to be performed after reinstallation of the wheels, if axle bearing stiffness
is noted after torque tightening the wheel nuts.
2 - EQUIPMENT REQUIRED
A - Standard tools
-Set of extra-thin fork wrenches.
-Dial gauge.
-Magnetic base dial gauge support.
-Caliper gauge, 0 to 25 mm (0 to 1 in).
-Internal dial gauge, dia. 12 mm (0.47 in).
3 - MATERIALS
-White-spirit.
| - Emery paper 3 M 461 , 240 and 320 grit.
-Grease Air 4205.
4 -PRELIMINARY STEPS
C - Remove speed detector unit 27 so as avoid damaging the pinion teeth when fitting back
the axle (see 05-7).
5 - PROCEDURE
A - Removal of axle
-make sure that the 12 mm (0.47 in) dia rigging bores of the crowns do not exceed
12.15 mm (0.47835 in) in the elongation direction,
-make sure that the diameter of pins 137 (on bearing portions) is at least 11.9 mm
(0.4685 in).
If the pins or crowns are out of tolerance, replace them and reinstall the axle fitted with its ori¬
ginal washers 211 .
AB
03-88 Restricted 3-801
AVIONS MARCEL DASSAULT;
MIRAGE F
BREGUET AVIATION _^<_»-
^^ ^^^i
^?~^> _ ^ . ^ ,
Restricted miammai
MANUAL ne
05
-Push the axle longitudinally in one direction then in the other direction : record total ex¬
isting clearance "X" which should be comprised between 0.1 and 0.2 mm (0.0039 and
0.0078 in). Otherwise, the washer thickness is then determined as per the formula defined in
para. (C).
-Adjust two new washers 21 1 to obtain the thickness : E + e for each of them.
D - Adjustment of washers 21 1
-Sand the chamfered side of each washer on a 240-grit emery paper sheet laid flat on a
surface table and moistened with white spirit.
-Check the washer dimension at several points to keep the two sides parallel.
-Complete sanding on 320-grit paper and round off the edges on the sanded side with
the same paper.
-Install the wheels (see manual 05-5) and check that the obtained clearance is within to¬
lerances.
NOTE: With wheels mounted and nuts torqued, it is not abnormal to observe that there is no
strict equivalence between the calculated clearance and the final clearance after instal¬
lation. Zero clearance may be accepted provided the wheel can be rotated by hand
without excessive force.
-If required, rework washers 211 again.
6 - FINAL STEPS
-Install the speed detector unit (see manual 05-7)
-Lower the aircraft back onto its wheels (see manual 05-3).
AB
03-88 Restricted 3-802
AVIONS MARCEL DASSAULT f ï\-«-X /V\ll\ AWJT I
BREGUET AVIATION ^U_~ JC ^> miam.iai ni-
^>, ^-^ Restricted MANUAL 05
SCOPE :
This card only deals with the replacement of a ringed sheath section between connector
"B" and the branch.
1 - EQUIPMENT REQUIRED
A - Standard tools
-Electrician's knife
-Round-tip spatula
-Sleeve fitting pliers
B - Special tools
- Electrician's 2nd line tool kit
-Equipment tool kit for Deutsch-Souriau connectors
- Hot air generator
-Ohmmeter
C - Spares
-Ringed sheath 3-8 Convolex
-Sleeve NT3-4
-1 sleeve 202 A1 32-3
-1 identification band C60700-18
-4 clamps SST1MC10
2 - MATERIALS
-Isopropyl alcohol
-Adhesive RAYCHEM S1125
-Adhesive OCETA vibratite VC3
3 - PRELIMINARY STEPS
A - Disconnect connector "B".
B - Disconnect the bonding braid and unclamp it.
C - Unclamp the cable bundle up to the branch.
4 - PROCEDURE
A - Disassembly
-Remove adapters 210, using the electrician's knife to separate the two half-shells.
-Cut sleeve 240 lengthwise.
CAUTION:
DURING THIS OPERATION, TAKE CARE TO AVOID DAMAGING THE INSULATION OF
THE UNDERLYING WIRING.
AA
04-87 Restricted 3-805
AVIONS MARCEL DASSAULT," ^ -" ^ /V\ 1 1\ /-\ V^ L. \
BREGUET AVIATION ^^-^
^-«. js^o
>?^ .
Restricted , mi a m i i a i ni-
MANUAL 05
-Heat sleeve 240 with the hot air generator, then remove it from the connector and
ringed sheath using a spatula; discard the sleeve.
-Mark the orientation of the connector (position of polarizing key).
-Extract and identify the connector contacts (see manual 16-0-2).
-Heat branch end 90 on connector "B" side so as to soften it.
-Insert a round-tip spatula between the branch and sleeve 140 and rotate so as to stretch
the branch and break the adhesive bond: make several turns.
- Extract ringed sheath 1 20 from the branch.
-Using sleeve fitting pliers, while rotating and heating the branch, expand the port and
keep it expanded until cooled down.
-Recover adapters 130 and identification sleeve 180.
-Discard ringed sheath 120.
B - Cleaning - Check
-Slip sleeve 140 over the sheath and position it on the bonded portion of the sheath.
-Shrink sleeve 140 using a cloth dampened with isopropyl alcohol.
-Place an adapter 130 on the sheath end (on sleeve 140 side).
-Thoroughly coat sleeve 140 and adapter 130 with adhesive S1125.
-Slip the sheath assembly over the conductors and engage it in the branch by 25 mm
(0.98 in).
-Shrink the branch end using the hot air generator.
-Wipe off the excess adhesive using a cloth dampened with isopropyl alcohol.
- Place identification sleeve 1 80 over sheath 1 20.
- Place a new sleeve 240 on the sheath without shrinking the sleeve.
-Assemble the connector, referring to the marks applied upon disassembly for the loca¬
tion of the contacts and the position of the connector (see manual 16-0-2).
NOTE: Use Vibratite VC3 adhesive for safetying the connector base.
AA
04 - 87 Restricted 3 - 806
AVIONS MARCEL DASSAULT,"^ -" ^* /V\ 1 1\ /A VJP L_ I
BREGUET AVIATION_^_~
^ ..j^o
^-o .
Restrcted , ./.am.iai
MANUAL nr
05
-Place sleeve 240 over both the connector base and sheath and shrink it on at each end
with the hot air generator.
-Wipe off the excess adhesive.
-Place adapters 210 and the identification band on the sheath.
-Clamp the bonding braid onto the bundle using new clamps 230.
D - Electrical check
E - Final steps
AA
04-87 Restricted 3-807
AVIONS MARCEL DASSAULT /
BREGUET AVIATION -^S0
MIRAGE F
Restricted MANUAL 05
Prise B
Connector B
Prise B
Connector B
Prise H
Connector H
SCHEMA ELECTRIQUE
ELECTRIC DIAGRAM
.Prise génératrice J
Generator connector J
r CBA
roi
o o oO
x *-
O - ox
o -
- u-
-, Ui
u. - o o
Ui - O O
m t- - m
< - ~* <
K Niveau de démontabilité B
Removability level B
Prise commutateur
Switch connector H
H.
Prise J
Connector J \
FIGURE 20- REPARATION D'UN FAISCEAU ELECTRIQUE INFERIEUR D'ATTERRISSEUR
AVANT MOD. 627 APPLIQUEE
REPAIR OF A LOWER ELECTRICAL CABLE BUNDLE ON NOSE
UNDERCARRIAGE LEG (MOD 627 INCORPORATED)
AA
03-88 Restricted 3-808
AVIONS MARCEL DASSAULT
BREGUET AVIATION^c^^^Q*
LJ>^tZX MIRAGE F
^C*=^=^^^ Restricted MANUAL 05
SECTION 4
TABLE OF CONTENTS
Page
LIST OF ILLUSTRATIONS
AA
1181 Restricted 4_-j
AVIONS MARCEL DASSAULT l^^TV. MIRAGE F
BREGUET AVIATION ^2^_-<^o ........ a . nr-
Restricted MANUAL 05
GENERAL
(Figure 1)
The nose undercarriage doors blank the undercarriage well entirely when the nose leg is retracted
and partly when it is extended. The doors are functionally linked to the undercarriage legs and the
associated control systems (See 05-6).
1 - LOCKING
The aft door is provided with three locks. An unlocking jack actuates a linkage which opens the
locks as the nose leg is extended.
2- CONTROL
AA
11-72 Restricted 4-001
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION ^(j&.-
Restricted MANUAL 05
TABLE OF COMPONENTS
For layout, see Figure 1
Location Doc.
Item Name - Characteristics and Functions
Access Door No. S I
AB
11-73 Restricted 4-101
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
Location Doc.
Item Name - Characteristics and Functions
Access Door No.
The fairing door, lateral and aft doors closing the nose leg
well are described in manual 03.
AA
11-72 Restricted 4-102
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
1 - DESCRIPTION
Center lock 10G3 is provided with a dual switch for U/C cycle warning and control.
The locks are secured by bolts to A/C structure, through a serrated mounting plate used for
positioning adjustment.
2- OPERATION
A Hydraulic unlocking
Under the action of hydraulic pressure, the jack rod is retracted, which causes lever 10 to swivel,
-
thereby actuating interconnecting linkage which opens locks 2, 23G and 10G3 and releases the door
locking rollers.
- It is obtained by tilting lever 3 which directly drives lock23G and opens locks 2 and 10G3
through the interconnecting linkage. The free travel of unlocking jack tie-rod allows for deflection of
lever 10 without loading the jack return spring (see 05-2).
AA
12-76 Restricted 4-104
AVIONS MARCEL DASSAULT J
BREGUET AVIATION.
MIRAGE F
MANUAL 05
Position verrouillée
Locked position
1 - DESCRIPTION
The fairing door, lateral and aft doors closing the nose leg well are controlled :
- for the fairing door, by the truss jack to which it is secured.
- for the L/H and R/H doors, by the universal joint, and rod assembly 6 connected to the nose leg
hinge. Two adjustable rods 19, one on the well front web, the other on rear hinge fitting, keep fairings
tightly closed.
- for the aft door, by jack 4. Two adjustable rubber stops 7 mounted between frames 12 and 13,
and between frames 15 and 17, prevent door play in closed and locked position.
(1 ) Since the fairing door, and L/H and R/H lateral doors are connected to the nose leg, they close as
thé nose leg is retracted.
(2) Under the action of the hydraulic pressure, the rod of jack 4 is retracted, thereby closing the aft
door which is pressed on stops 7.
AA
12-76 Restricted 4-106
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
COUPE B
CROSS-SECTION B
INCORPORATED DOCUMENTATION
1 - DESCRIPTION (Figure 4)
The jack opens and closes the main door of the nose leg. This is a double-acting hydraulically
controlled jack which is internally locked by claws in the «ROD EXTENSION» direction. It is equipped
with a switch 6G3 and a shuttle valve 21 .
A Stationary assembly
A locking sleeve 30 retained between cylinder 22 and an internal shoulder of cylinder 25, and a
piston 31 with a return spring 32, constitute the internal locking system of the jack. Piston 31 is
equipped with a lever 33 operating rocker 27.
B Moving assembly
At the other end, the rod is fitted with a piston 37 and a claw lock 38 attached by a nut 39.
2- OPERATION (Figure 5)
Extension of rod 34 causes opening of the main door. The hydraulic pressure is applied through
one of the two ports in shuttle valve 21 . This pressure acts on passage area S1 of the moving assembly
to extend rod 34.
At the end of rod extension, the claws of lock 38 are bent to clear locking sleeve 30. Then, they
push locking piston 31 and separate by spring effect as sleeve 30 is cleared. Rod assembly 34 has then
reached end of travel, as it abuts on sleeve 30.
AA
11-72 Restricted 4-108
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
23
A 90° de sa,,
position réelle
At 90° from
actual position
T Phase -Tige
sortie verrouillée
1st Phase - Rod extended
and locked 2* Phase -Déverrouillaqe
2nd Phase - Unlocking
Under the action of return spring 32, piston 31 comes again into contact with sleeve 30 and
engages the clawsof lock 38, thereby locking the rod.
As piston 31 stops moving, i.e. at the end of locking, lock 38 rotates lever 33 which actuates
rocker 27, thereby reversing the contacts of switch 6G3.
The hydraulic pressure applied through port A simultaneously acts on annular passage area S2 of
the moving assembly, and on locking piston 31. It causes the latter to move back, thereby freeing
lock 38 and rocker 27.
As lock 38 is moved by rod 34, the lock claws are bent and clear sleeve 30, which permits rod
retraction and consequently door closing.
Rocker 27 is no longer actuated by lever 33 ; it allows the contacts of switch 6G3 to be reversed.
Throughout the rod retraction phase, the fluid expelled from chamber M freely flows through port BN
of shuttle valve 21 .
When the jack is coupled to the door, the rod retraction travel is limited by the door abutting on
its locks. The door is abutting before the jack is internally stopped.
Piston 31 returns against sleeve 30 under the action of spring 32, as the jack is connected to the
hydraulic reservoir through port A.
AA
11-72 Restricted 4-111
AVIONS MARCEL DASSAULT
BREGUET
J^J^-^rU
AVIATION^gP3^ _
MIRAGE F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A - Standard tools
C Spares
- 2 pins 23310AA020030LE.
2- MATERIALS
- White spirit
. -Petrolatum AIR 3565.
| - Sealant PR 1321 A2
3- PRELIMINARY STEPS
WARNING :
TAKE THE SAFETY MEASURES (see 01-0).
4- REMOVAL
A Functional connections
(2) Unclamp the three rigid hydraulic pipes from each arm of jack support.
(3) Disconnect the three pipes from jack and blank ports.
AA
03-85 Restricted 4-301
AVIONS MARCEL DASSAULT
BREGUET
JL^^^X
AVIATION^£f[F=^^C>
MIRAGE
......,..«,,.
F
. Restricted MANUAL 05
B Mechanical connections
C Remove the jack and reinstall the two pipe retaining plates on pipe bracket.
5- INSTALLATION
A Preliminary steps
(2) Check each hinge for cleanness and lightly coat each pin with petrolatum.
B Mechanical connections
C Functional connections
(1) Connect the three hydraulic pipes and secure them to the jack support arms. Lockwire the
attaching screws.
6- FINAL STEPS
C Carry out functional tests of undercarriage and warning system (see 05-6).
D After final adjustment, tightening and safetying of the rod end locknut, apply a bead of sealant
PR 1321 A2 to the visible threads of rod end 35, as well as to the contact surface of locknut 43, rod
end 34 and the recesses of the notch of key 45 and the tab of lockwasher 44 (areas identified MR in the
figure).
1 - EQUIPMENT REQUIRED
A - Standard tools
-1 nut6TA106 NYLSTOP
-4 packings JET 1015 or 10-15SP
-1 nut 6RH 8035M SIMLOC
C - Materials
-White spirit
-Petrolatum AIR 3565
2 - PRELIMINARY STEPS
-Jack up the aircraft so that the wheels clear the ground (see 02-0)
-Open the door by hand (see 02-0)
WARNING:
TAKE ALL RELEVANT SAFETY MEASURES (SEE 01 -0)
3 - REMOVAL
A - Functional connection
(2) Disconnect the hydraulic lines from the connection block, blank off the lines and the
ports in the connection block.
B - Mechanical connection
(4) Hold the jack and drive out the connecting pin (note its position).
AA
03-88 Restricted 4-303
AVIONS MARCEL DASSAULT," ^ -" cs-<, MIRAGE
minnvi. F
i
BREGUET AVIATION ^-ïvr ^c?-»^> . k* a mi i ai ne
^<^ ^-^ Restricted MANUAL 05
4 - INSTALLATION
A - Preliminary steps
NOTE 1 : Before reinstalling a reused jack, visually check the rod end for proper tightening and
the locknut for proper safetying.
NOTE 2 : Before installing a spare jack, make sure it has been tested and set to the
center-to-center dimension as per manual 05-2.
(2) Remove the connection block from the removed jack (6 mm Allen wrench) (modification
555 not incorporated - 17 mm A/F wrench). Discard the sealing rings.
(3) Check that the hinges and couplings of the jack to be installed are perfectly clean.
(4) Clean the connection block and reinstall it with new sealing rings, torque the banjo
screws to
(5) Clean the connecting pins and coat them with a thin film petrolatum.
B - Mechanical connection
(2) Fit the connecting pin in the same position as that noted upon removal (pin head aft),
and fit the washer.
(4) Position the rod end of the jack inside the clevis of the linkage bellcrank.
(4) Fit the pin, screw and tighten a new locking nut.
C - Functional connection
5 - FINAL STEPS
(1 ) Perform the following :
-adjustment check of undercarriage doors (see 05-4),
-check of unlocking pressure (see 05-6),
-bleeding of hydraulic systems (see 07-1 ).
AA
03-88 Restricted 4-304
AVIONS MARCEL DASSAULT ti^^rx. MIRAGE F
BREGUET AVIATION^oF^^-^O ......... r-
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
A Special tools
- Undercarriage hydraulics 2nd line tool kit.
B Standard tools
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Set of extra-thin open-end wrenches.
D Spares
- Seal
- 1 filter for supply port
- 1 filter for supply port
- 2 lockplates for switch studs
- 1 lockplate for adjustable rod end nut
2- MATERIALS
3- PRELIMINARY STEPS
A Place a fluid drain pan and clean rags near the work area.
D Remove sealant from areas identified M and MR with a spatula, taking care not to damage the
surface protective coating.
AB
0385 Restricted 4401
AVIONS MARCEL DASSAULT jLg^~^y. MIRAGE F
BREGUET AVIATION^gF0^^.^ . , . ... . __
. .
Restricted MANUAL 05
NOTE : If several jacks are overhauled together, disassemble only one jack at a time to avoid mixing
parts.
CAUTION :
THE OUTSIDE OF PISTON 37 AND THE INSIDE OF CYLINDER 25 AND PISTON 31 ARE
PLASTICIZED WITH RILSAN WHICH IS A MATERIAL VERY SENSITIVE TO SHOCKS AND
SCRATCHES
IT IS THEREFORE NECESSARY TO CAREFULLY PROTECT THESE AREAS AND TO
HANDLE THE PARTS WITH CARE.
4- DISASSEMBLY
(1) Unsafety (lockplate) and remove the two studs 54 (3/8 in A/F wrench). Discard lockplates.
(2) Remove the following parts in succession :
-plate 29,
- rocker 27,
- socket 28.
NOTE : If the jack is to be reinstalled in the initial position on aircraft, measure the rod end distance
from the side of nut 43 and count the number of turns and fractions of a turn required to
remove the rod end.
(1) Immobilize the jack in the vice by moderately clamping cylinder 25 at the bosses accommodating
coupling 26 and the switch plate and socket assembly.
(2) Loosen nut 40 through ONE TO THREE THREADS MAXIMUM (wrench A21 978 - adapter
C46473).
(3) Compress the jack with a press by placing the end of cylinder 25 in thrust part C47178, and inter¬
posing thrust part C47056 between the press chuck and the self-aligned end of cylinder 22.
(4) Keep under pressure and remove nut 40 (wrench A21978 - adapter C46473).
- Recover two-part ring 46 and key 47.
AA
03-85 Restricted 4-402
AVIONS MARCEL DASSAULT ILJ^^z^X
BREGUET AVIATION ^^c_ _ _
MIRAGE F
Restricted MANUAL 05
(5) Slowly release pressure while watching progressive extension of locking spring 32.
(6) Remove jack from press.
(7) Remove cylinder 25 and recover following parts in succession :
- spring 32
- locking piston 31
-nut 40.
(8) Remove following parts in succession from cylinder 22 :
-sleeve 30
- sliding rod assembly 34.
5- CLEANING
A Before cleaning the parts, remove all seals, using the bent end of spatulas 89901 and A46524 (use
only spatula A46524 to remove seals from cylinder 25 and pistons 31 and 37). Systematically reject all
rubber or teflon seals.
B Clean all parts with white spirit and dry with moisture-free compressed air.
C Clean parts (threads) coated with Mastinox compound by means of PYROLAC solvent :
- threads of nut 40, cylinder 25 and studs 54,
- mating surfaces of coupling 26, socket 28 and plate 29,
- two-part ring 46 and key 47.
6- CHECK
E Check moving or stationary parts providing sealing , for evidence of seizing and scratches (circular
or longitudinal).
F Ascertain that chromium-plating of sliding rod 34 is not flaked, pitted or scratched. If this surface
isquestionable, wipe it (clean and dry) by means of a rag soaked in copper sulphate ; flaked areas will
appear red.
G Check rilsan-plasticized outside diameter of piston 37 and inside diameters of cylinder 25 and
piston 31 for dents and scratches.
NOTE : If checking is unsatisfactory, forward the jack to the next higher repair line.
AA
03-85 Restricted 4-403
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-washer 49,
-piston 37,
-nut 39.
(2) Clamp the sliding rod assembly in the vise (protective jaws C46924).
(3) Tighten and safety nut 39 by means of a new retaining ring 48.
Torque tighten to 3.5 ± 0.7 m.daN (25.8 ± 5.16 ft.lb) - (wrench A21978 - adapter C46472),
while ensuring alignment of the safetying holes in nut and rod.
NOTE: If this alignment is not possible without exceeding the torque tolerances specified,
counterbore a 1 .5 mm diameter hole through to the bore. Ensure that the hole is not
tangential to the previous one; if this is the case, recommence drilling from the oppo¬
site side.
B - Installation of sliding rod assembly 34 and locking system.
(1 ) Carefully insert the sliding rod assembly into cylinder 22.
(2) Install the following parts on cylinder 22 :
-sleeve 30,
-nut 40, with threads previously coated with Mastinox compound.
(3) Install the following parts in cylinder 25 :
-spring 32,
-locking piston 31 (locate locking piston lever 33 in front of the housing that receives the
plate and socket assembly of the switch).
(4) Install guide cone C47482 on the end of sliding rod 34.
(5) Use grease AIR 421 5 to pack the hollow part of cylinder 22 (identified as G in the figure)
which will be covered by cylinder 25.
(6) Assemble cylinder assemblies 22 and 25, aligning key slots with each other.
(7) Remove the guide cone.
(8) Compress the jack with a press by placing the end of cylinder 25 in thrust part C47178,
and interposing thrust part C47056 between the press chuck and the swivel end of cylinder
22.
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©3-88 Restricted 4-404
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(9) Install key 47, two-part ring 46, previously coated with Mastinox, and nut 40 on cylinder
25.
(1 0)Remove jack from press.
Moderately clamp jack in vise through cylinder 25, at bosses supporting 26 and switch
(1 1 )
plate and socket assembly.
(12) Torque tighten nut 40 to 24 ± 4.3 m.daN (154.8 ± 7.37 ft.lb) - (wrench A21978 -
Adapter C46473).
C - Install adjustable rod end 35 as follows
AB
03 - 88 Restricted 4 - 405
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BREGUET AVIATION^^^^O IWIAMIIAI Ot;
^3^^S-"<Q^ Restricted MANUAL 05
9- FINAL STEPS
B Install the shuttle valve as identified during removal, and lockwire the two attaching screws.
- Unscrew the nut by approximately one sixth of a turn and then torque tighten, seeking align¬
ment of the lockwire hole with the cylinder groove. If this alignment is not possible without exceed¬
ing the torque tolerances specified, counterbore a 1.5-mm diameter hole through to the cylinder groove
so that it comes out tangential to the side of the latter, but opposite to the tightening direction. Ensure
that there is sufficient clearance between the new hole and the original one, otherwise find another
position by torquing through the tolerance range so that drilling can be effected.
I Install the jack on aircraft (see 05-4) or perform storage operations (see 05-1 ), as required.
NOTE : The visible threads of rod end 35, as well as the surface of locknut 43 in contact with the end
of rod 34 and the recesses of the notch of key 45 and the tab of lockwasher 44 shall be
protected with a bead of sealant PR 1321 A2 (areas identified MR in the figure) after final
adjustment on aircraft, tightening and safetying of locknut 43.
AA
0385 Restricted 4-406
AVIONS MARCEL DASSAULT i
BREGUET AVIATION .^Z^>
MIRAGE F
Restricted MANUAL 05
53/
1 - SCOPE
2- PRELIMINARY STEPS
CAUTION :
TAKE ALL RELEVANT SAFETY MEASURES (see 01 -0).
3- GENERAL INSPECTION
A Safetied parts
Ensure that :
- pins effectively safety the castellated nuts,
- the self-locking nuts are correctly tightened,
- lockplates immobilize the nuts.
- Actuate control levers and bellcranks to ascertain that the hinges have no play.
- Check control levers and bellcranks for condition (dents, protective coating, etc.).
- Visually check (as far as possible) the outer rings of the self -aligning bearings for correct staking.
C - Rods
- Actuate the rod clevises to make sure that the hinges are free of play.
- Check :
- rod/clevis coupling,
- rod condition (dents, protective coating, friction traces, etc.).
D Unlocking jack
E Fittings
Check for :
- oxidation
- cracks
- distortions
- loosening.
AA
11-81 Restricted 4-501
AVIONS MARCEL DASSAULT J
BREGUET AVIATION _
MIRAGE F
Restricted MANUAL 05
4- INSPECTION OF DOOR
Check :
- skin and frame for condition (See 03-0).
-roller for condition
-attaching rollers and contact rollers for condition
- plugs blanking manufacturing holes for presence, condition and bonding, and electrical bonding
jumpers for security of attachment.
5- INSPECTION OF LINKAGE
Check :
- various equipment items for condition and security of attachment
- rubber stops for condition.
- flexible control for condition, routing and security of attachment
- electro-hydraulic system (See 07-0).
AA
11-73 Restricted 4-502
AVIONS MARCEL DASSAULT pZJ^^ZTX
BREGUET AVIATION ___ __
MIRAGE F
Restricted MANUAL 05
1 - EQUIPMENT REQUIRED
2- MATERIALS
3- PRELIMINARY STEPS
A Remove storage plugs and/or caps from jack, shuttle valve and switch.
B Install the door jack on the appropriate test bench support, and connect the test bench pipes to
ports marked N on shuttle valve and A on jack body (at supply coupling).
C Bleed the jack free of air by slowly extending and retracting the sliding rod, then drop the
pressure.
- Using the appropriate cord, connect the cutoff box to the switch connector and check conti¬
nuity across terminals B-C.
(1 ) Increase pressure through port N to P = 210 bar (3045 psi). Locking should take place with a back
pressure at A of P > 20 bar (290 psi).
(2) Drop the pressures.
(3) Check rod locking.
-Supply through port A at P = 30 bar (435 psi). The sliding rod should not retract.
(4) Drop the pressure.
AB
04-81 Restricted 4-503
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MANUAL nr
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6 - DYNAMIC TESTS
A - Supply the jack under 210 bar (3045 psi), then retract and extend the sliding rod 15
times.
B - Then perform 25 such cycles, during which the maximum permitted leakage is 3 drops.
C - The sliding rod must be left retracted at the end of the tests.
D - Drop the pressure.
7 - FUNCTIONAL TESTS OF SHUTTLE VALVE EMERGENCY SYSTEM
AB
03-88 Restricted 4-504
AVIONS MARCEL DASSAULT HZ&-~iL-J£L /Y\ll\A\V^l- I
BREGUET AVIATION ^*&^:^*Q>
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MANUAL nr-
1 - EQUIPMENT REQUIRED
A - Special tools
-3 pins, 2.8 mm (0.11 in) dia.
B - Ground support equipment
-Hydraulic power supply
-Electrical power supply (115-200 V/400 Hz)
2 - MATERIALS
-Prussian blue
-Modeling paste
3 - PRELIMINARY STEPS
-Aircraft jacked up, with wheels off ground (see 02-2); undercarriage extended, doors
open and door lock hooks manually locked.
WARNING:
TA~KE" THE SAFETY MEASURES (SEE 01 -0).
-Connect the hydraulic power unit, set to slow running, to system 1 self -sealing cou¬
plings.
-Connect the electrical power supply.
" -Lightly coat the rollers of the rear door with Prussian blue.
- Place a pad of modeling paste at the bottom of the door recesses designed for passage
of the wheels.
4 - PROCEDURE
A - Check of settings
(1 ) With rear door open and locked:
-Check pinning of the three locks (2.8 mm (0.11 in) dia. pins); on the front lock, un¬
screw the manual control lever attaching nut and push back the screw.
-Manually unlock the locks and check the unlocking order; Rear - Front - Center.
-Check that there is a minimum clearance "a" of 1 mm (0.03937 in) between the upper
edge of the door and the structure edge on RH side.
-Check that the door opening dimension "b" 635 _ 5 mm (24.999 _0iq6 in)
as measured between the center roller (rule applied against the roller base on the side opposite
the nut) and the angle formed by the structure at the center lock.
-Make sure that the jack rod does not come into contact with the rivet heads of the door
fitting.
(2) Check of mechanical clearance of door lock control linkage:
-Disconnect electrically-operated selector valve (3G).
-Set U/C control lever to up position.
-Increase pressure to 100 bar and maintain that pressure.
-Actuate the door manual unlocking control and make sure there is a residual clearance
between the unlocking jack hydraulic stop and the door lock control linkage mechanical stop.
-Set U/C control lever to down position.
-Drop hydraulic pressure.
-Reconnect electrically-operated selector valve (3G).
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10-87 Restricted 4-505
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(3) VERY SLOWLY perform complete undercarriage retraction and door closing.
-During leg retraction, check that there is, at all points, a clearance between doors, leg
and leg equipment and the wheels.
-Check the roller passage clearance "J" with respect to the hook noses; it should be at
least 4 mm (0.157 in).
-Check door warp and locking order of locks:
-move the door until the front lock engages, then drop the pressure,
-check door protrusion at the other two locks; it should be 4 ± 1 mm (0.157 ±
0.039 in) at center lock, and 3.5 ± 1 mm (0.137 ± 0.039 in) at rear lock,
-the difference between the two locks should be between 0.5 and 1 mm (0.0196
and 0.039 in).
-Check the locking order which should be as follows: Front - Rear - Center.
-Check rear door, fairings and shield door flush-out with the fuselage contour. Flush-out
should be ± 0.5 mm (± 0.0196 in).
-Check that the doors are not "floating".
-that the rollers are correctly centered with respect to the hooks; the dimension
should be "C" = 0 ± 1 .5 mm (0 ± 0.059 in)
:
-If there is an anomaly, adjust the nose undercarriage doors as required (see 05-4).
5 - FINAL STEPS
AA
10-87 Restricted 4-506
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MANUAL nc
05
1 - EQUIPMENT REQUIRED
B - Standard tools
C - Special tools
-3 pins, 3 mm (0.118 in) dia
-2 pins, 2.8 mm (0.110 in) dia
D - Spares
-Lockwasher for adjustable end of door jack.
-Lockwasher for door jack connecting pin.
-Lockwashers for adjustable ends of lock control linkage rods and fairing adjustable rods.
-Lockwashers for rear door and fairing stop lock-nuts.
2 - MATERIALS
-Prussian blue
3 - PRELIMINARY STEPS
WARNING:
TAKE THE RELEVANT SAFETY MEASURES (SEE MANUAL 01-0-2) PARTICULARLY
AS CONCERNS OPERATION OF THE U/C DOOR SAFETY SWITCH.
-Disconnect electrical plug from U/C selector valve (3G), and set the U/C door safety
switch to "GROUND".
-Manually open the nose U/C door (see manual 02-0).
-Open access door 15-06 and wheel fairing 13-06i as required.
-Remove the shield door.
NOTE: Whenever the structural stops or rod adjustable endpieces are provided with lockwash¬
ers, remove these items so as to install new lockwashers. Then proceed with their ad¬
justment.
NOTE: All U/C retraction and extension maneuvers must be performed at the slow rate.
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03-88 Restricted 4-507
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4 - PROCEDURE
A - Adjustment of rear door
(1) Opening adjustment
-Connect the electrical power unit.
-Connect the hydraulic power unit, then pressurize system 1 .
-With the door jack coupled, extend the jack rod until it locks.
-Drop the hydraulic pressure.
-Uncouple the door jack and adjust the rod end (see manual 05-0) (screw in or out by
1/2 turns so that the key can engage in the groove) to obtain the following dimensions within
tolerances :
-clearance "a" between door upper edge and structure edge on RH side :
a = 1 mm (0.039 in) minimum,
-door opening dimension "b" as measured between the center roller (rule applied
against roller base, on side opposite the nut) and the angle formed by the compartment LH
side structure at center lock. This dimension permits free retraction and extension of U/C leg,
without any contact throughout its travel :
b = 635 "^°5 mm (24.999 +_°0 0196 in).
-Check there is no contact between door jack rod and rivet heads of door fitting.
- Disconnect the jack rod, then retract it.
-Set the U/C door safety switch to "GROUND".
- Pressurize the system.
-Measure the "retracted" rod dimension (record this dimension for later check of jack
clearance).
-Drop the hydraulic pressure.
-Secure jack in well with rod retracted so as to clear the door travel area.
- Recess front and rear structure stops 7 by fully screwing them into their support.
-Remove the three door hooking rollers; index mark position of centering washers 21 on
either side of roller.
-Bring the door toward closed position until it contacts the structure stops and measure
recessing of door over the different stops.
Removal:
-uncouple the control linkage control bellcrank,
-mark the position of the lock to be removed by drawing two pencil lines at 90° on the
structure and lock,
-mark the position of the control bellcrank on the structure with the hook closed, locked
and pinned (3 mm dia pin),
-remove the control bellcrank,
-remove the lock and count the number of serrations in relation to the reference mark for
installation purposes.
Installation:
-place the lock in the marked position by counting the same number of serrations as re¬
corded upon removal,
-insert a 3 mm dia pin and position the bellcrank according to the mark on the structure,
-couple the bellcrank to the structure,
-adjust the lock as required,
-mandatorily adjust the lock control linkage.
AB
03-88 Restricted 4-508
AVIONS MARCEL DASSAULT,
MIRAGE F
BREGUET AVIATION ^-A-~ ^?«o ....,., nc
^w. ^-^> Restricted MANUAL 05
-Reinstall front roller on door while observing washer position recorded before removal:
-install and tighten nut without safetying,
-smear roller with Prussian blue.
-Offer door in closing position and adjust lock position to obtain the following dimen¬
sions, within the tolerances:
-roller passage clearance in front of hook nose "J" = 4 mm (0.157 in) minimum,
-roller engagement in hook "L" (refer to traces of Prussian blue), with a minimum
clearance of 1 mm (0.039 in) at bottom of hook (system pressurized):
L = 6^°2mm (0.236 to.0787 in)'
-door flush with fuselage profile to 0 ± 0.5 mm (0 ± 0.019 in)
-If this is not the case, proceed as follows:
-loosen the four lock attachment screws by a minimum of 1 mm (0.039 in) (height
of serrations),
-move lock horizontally along the vertically serrated plate (serration pitch 1 mm
(0.039 in)) to adjust passage clearance "J" and engagement "L" of roller,
-move lock vertically along the horizontal serrations of its plate (serration pitch
1 mm (0.039 in)) to adjust the door flush,
-screw and tighten the lock attachment screws,
-adjust roller centering "C" in the hook nose by referring to the traces of Prussian
blue: C = 0 ± 1.5 mm (0 ± 0.059 in).
NOTE:
-Always leave at least one washer under the nut.
-Be careful to install the chamfered washer against the shoulder at the base of the roller
holder pin.
-Carefully record the new pattern for roller centering washers and remove the assembly to
facilitate adjustment of the other locks.
-Check door warping:
-close the door until the front lock locks, then drop pressure,
-check door protrusion at the other two locks; at center lock, it should be:
4 ±1 mm (0.157 ± 0.039 in); at rear lock, it should be: 3.5 ± 1 mm (0.137 ± 0.039 in),
-the difference between the two should be between 0.5 mm (0.019 in) and 1 mm
(0.039 in),
-if this is not the case, replace the door.
(5) Rear lock adjustment
-Offer door in closing position and adjust lock position so as to obtain the adjustment di¬
mensions:
-proceed in same fashion as for front lock.
AB
03 - 88 Restricted 4-509
AVIONS MARCEL DASSAULT /L^-^-TA /V\H\/-\\«7L-
BREGUET AVIATION
^ ^£0> "^CN
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MANUAL nir
05
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03-88 Restricted 4-510
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BREGUET AVIATION^l
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MANUAL nr-
05
-Reinstall the locknut and lockwasher, then screw the clevis on the sliding rod (cen¬
ter lock side).
-Connect the clevis to the center lock bellcrank.
-On rear lock side, check that the dimension between the end of the sliding rod and
the end of the fixed endpiece is: d = 52.5 ± 0.5 mm (2.06 ± 0.019 in) (see detail C). If
this is not the case, readjust the clevis on center lock side.
- Do not safety.
CAUTION:
THE UNSCREWING LIMIT HOLE MUST NOT BE EXPOSED AFTER CLEVIS ADJUST¬
MENT. IF ADJUSTMENT CANNOT BE OBTAINED WITHIN THIS LIMIT, READJUST
THE FIXED ENDPIECES IN THE SWIVEL SUPPORT (SEE MANUAL 05-0).
-Reinstall the locknut, lockwasher and clevis on rear lock side, by manually retaining
the control linkage unlocked.
-Set the rear lock to the "closed and locked" position and insert a 3 mm (0.1 18 in)
dia pin, then check that bellcrank (18) is approximately 15° below the horizontal plane.
-Without removing the pins and marking sure that unlocking jack (1) remains in rest
stop position, connect the flexible control clevis to the rear lock bellcrank without stress (do
not safety).
CAUTION:
MAKE SURE THAT THE FLEXIBLE CONTROL REAR CLEVIS LOCKWASHER DOES
NOT CONTACT THE STRUCTURE DURING ACTUATION.
AA
03-88 Restricted 4 -51 OF
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Second case:
The unlocking sequence of the rear lock is correct but the differential travel is greater
than 1 .5 mm (0.059 in). Unscrew the clevis on rear lock side by complete turns.
NOTE: The clevis captive nut must be located on the lock side.
CAUTION:
TT-nrUNSCREWING LIMIT HOLE MUST NOT BE EXPOSED AFTER CLEVIS ADJUST¬
MENT. IF ADJUSTMENT CANNOT BE OBTAINED WITHIN THIS LIMIT, READJUST
THE FIXED ENDPIECES IN THE SWIVEL SUPPORT (SEE MANUAL 05-0).
-Remove the flexible control/swivel support assembly (see manual 05-4) to torque the
clevis locknuts, then safety.
-Reinstall the flexible control/swivel support assembly (see manual 05-4).
-Set the three locks to the "closed and locked" position, then pin as follows:
-FRONT lock: 3 mm (0.118 in) dia pin,
-CENTER and REAR locks: 2.8 mm (0.110 in) dia minimum pins.
-Remove the pins.
-Slowly carry out a manual unlocking operation to check the unlocking order and differ¬
ential travel.
- Detach the door jack so that the rod can be extended.
-Check the clearance:
-make sure that connector 3G is disconnected,
-set the U/C control lever to the up position,
-increase the pressure to 100 bar and hold it there,
-actuate the manual unlocking control and make sure there is a residual clearance
between the unlocking jack hydraulic stop and the door lock control linkage mechanical stop,
as felt on the entire control linkage and the rear lock bellcrank in particular,
-drop the hydraulic pressure,
-set the U/C control lever back to the down position.
CAUTION:
rrrs" imperative to ensure that the following three requirements are
MET AFTER WORKING ON THE CONTROL LINKAGE:
- THE THREE LOCKS CAN BE PINNED WITH HOOKS CLOSED.
- THE LOCKS UNLOCK IN THE FOLLOWING ORDER: REAR - FRONT - CENTER.
- THERE IS A CLEARANCE BETWEEN THE HYDRAULIC STOP AND THE MECHAN¬
ICAL STOP.
(3) Adjustment of rear door structure stops
-Loosen stops (7) to take up the recessing dimension measured at para. (A) (2), then
unscrew by an additional one-and-a-half to two-and-a-half turns; tighten the locknut.
NOTE: This adjustment conditions the door stress in closed position. If the door locking pres¬
sure is out of tolerances, it will be necessary to readjust (see manual 05-6).
-Couple the jack to the door; torque tighten the pin nut to 3.5 m.daN (25.81 ft.lb).
-Set the U/C door safety switch to "FLIGHT".
-Pressurize hydraulic system 1 (low delivery rate) and perform a slow closing of the door
while checking:
-correct order of hooking on the locks: FRONT, REAR, and then CENTER,
-door locking pressure (see manual 05-6).
-Set the U/C control lever to the up position and check:
-unlocking pressure (see manual 05-6),
-jack clearance by measuring the new "rod retracted" dimension and comparing it
with the dimension measured in para. (A) (1 ) with the jack not connected:
-clearance should be:
> 3 mm (0.118 in) with pressure applied in jack,
> 5 mm (0.196 in) with pressure released.
AA
03-88 Restricted 4-510M
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
-If required, perfect the adjustment of the jack rod end (see manual 05-0) within the
door opening tolerances specified in para. (A) (1).
-Complete the operation with the U/C doors open, U/C control lever in down position
and U/C door safety switch in "FLIGHT" position.
-Drop the hydraulic pressure.
-Safety the packing nuts with PR compound and, if applicable, improve lubrification of
the sliding rod (see manual 05-0).
(4) Adjustment of small doors and shield door
Remove the shield door.
-
-Reconnect the electrical connector of electrically-operated valve 3G.
-Pressurize system No. 1 .
-Secure the U/C leg in up position, with rear door open.
- Drop the hydraulic pressure.
-Set the adjustable rod (6) (turn the rod body clockwise to screw in) and the front stops
(1 9) so as to simultaneously have:
-door flush with fuselage profile ± 0.5 mm (0.0196 in)
-1/4 turn stress on stops (19).
-Check small door grimbal joint clearance at level of front structure stop boss and set the
stop retaining nut lockplate tab so as to obtain a minimum clearance of 2 mm.
-Check that there is no interference between the adjustable rods and the goosenecks dur¬
ing operation.
-Set the U/C door safety switch back to "FLIGHT" in order to close the rear door.
-Pressurize hydraulic system No. 1 .
-Check that the flush-out between the rear door and the small doors is 0 ± 0.5 mm (0
± 0.0196 in). Bring rear stops (19) onto small door hinge goosenecks, then unscrew by a
quarter turn.
-Lock the U/C leg in down position.
- Pressurize hydraulic system No. 1 .
-Set the U/C control lever to the down position.
- Drop the hydraulic pressure.
-Install shield door on its brackets, on U/C truss jack.
-Pressurize hydraulic system No. 1.
-Place again U/C leg in up position and check:
-free action of adjustable rod 6 all along the U/C leg retraction operation and in par¬
ticular in the area comprised between 30° and 45° of leg:
-if necessary, realign the rod adjustable endpieces,
-it may also be necessary to adjust the setting of the rod hinge clevis on the
U/C leg cylinder. This is obtained by loosening the U/C leg hinging trunnion retaining bolt.
Tighten the trunnion retaining bolt after adjustment.
-the shield door lying flush with the small doors and rear door profile; it should be:
+ 0 +0
mm ( in).
-0.5 -0.0196
-check for good contact, without any floating, under the locking pins of small doors
(20).
-if necessary, adjust thickness of spacer under shield rear support and eventually of
the peel shims installed between the hinge goosenecks and the small door structure,
-it may also prove necessary to file the bearing surfaces of the locking pins of small
doors (20).
(5) Final steps
-Check locking and unlocking pressures for U/C leg and doors (see manual 05-6).
-Check correct operation of U/C leg and indicating system (see manual 05-6).
-Check torque tightening and safetying of all components concerned by the operations.
-Make sure that U/C is down and locked and that doors are closed (U/C position indica
tor).
-Position the safety on U/C control box lever.
-Drop hydraulic pressure in system 1 and disconnect ground supply unit.
-Disconnect electrical power supply unit.
-Reinstall access doors opened during the operations.
-Lower aircraft to the ground (see manual 02-2).
AA
03-88 Restricted 4-510T
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
MANUAL 05
Déverrouillage arrière
Rear unlocking
+0
Déverrouillage avant : 1 , q c nrm
Déverrouillage médian : 1 , Q 5 mm
Tampons de
pâte à modeler +0
Pads of
Center unlocking : 0.0393 , ~ q-,qj m
modeling paste
Butée hydraulique
Hydraulic stop
i 1 1
.»_ Butée mécanique
Mechanical stop
0 <2>
of door
flush-out
(O)
.Vis 6<f>
Screws dia. 6
-Trous 011
Holes dia. 1 1
Réglage type téléforce
DETAIL B
(0.49 ±0.0197 in) Teleforce type adjustment
tt i tmvrmi mm i m rr ttx
iiiiiiiiiiiiiiimiiiim
SECTION 5
TABLE OF CONTENTS
Page
5^ DISASSEMBLY -ASSEMBLY
5-8 REPAIR
AA
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MANUAL ne05
LIST OF ILLUSTRATIONS
Figure No. Page
AA
02-89 Restricted 5-2
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^^^
/L^^iTU
_^ _
MIRAGE F
Restricted MANUAL 05
GENERAL
The nose undercarriage leg is equipped with two similar wheels which are bogie-mounted onan axle.
They are dependent on the axle in rotation and translation direction. Each wheel is provided with a
tubeless tyre.
Each main undercarriage leg is fitted with two independent wheels which are bogie-mounted on
two axles. Each wheel drives the rotors of a brake unit. The wheels can be indifferently installed on the
left or the right of the undercarriage legs.
AA
11-72 Restricted 5-001
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
TABLE OF COMPONENTS
Location Doc.
Item Name - Characteristics and Functions
Access Door No.
AB
11-72 Restricted 5-101
AVIONS MARCEL DASSAULT j
BREGUET AVIATION ^E*3
MIRAGE F
Restricted MANUAL 05
INCORPORATED DOCUMENTATION
NOSEWHEEL
(Figure 1)
1 - DESCRIPTION
The wheels consist of a body 1 and a removable rim 2 attached by five bolts 3. Sealing between
body 1 and rim 2 is provided by two preformed packings 4 and 5.
Separating the body from the rim permits tire removal (wheel removed and tire deflated).
Ring 6 also secured by bolts 3, is provided with 6 bores A to which are fitted pins connecting
the wheel to the axle of the undercarriage leg. Ring 6 also ensures sealing of the housings for the axle
roller bearings.
To adjust the balance, the wheel can be equipped with a balancing weight 8 in the form of a plate
installed in place of the washer of one of the 6 attaching bolts 3.
Wheel body 1 is fitted to axle 132 and connected to the latter for rotation through six pins 135
mounted in ring 136. Each wheel is secured to the axle by a castellated nut 138 safetied by two
bolts 139.
AA
02-75 Restricted 5-102
AVIONS MARCEL DASSAULT
BREGUET AVIATION
MIRAGE F
Restricted MANUAL 05
INCORPORATED DOCUMENTATION
MAIN WHEEL
1 - DESCRIPTION (figure 2)
The main wheel includes :
B One spacer 10 engaging the bores of bearing inner races 12. It is retained by a nut 15 safetied with
lockwasher 17 and retaining ring 16. It permits the wheel to be mounted on the axle.
C Two housings 11, each equipped with a felt packing 9 and a sealing ring 8 to provide tightness of
the bearing races. Each seal housing is attached to spacer 10 by a retaining ring 7.
D One rim 1 kept in place by the pressure of the tire. It is retained on body 6 by a ring 2. The retain¬
ing ring ends are lockwired to each other.
E One sealing ring 3 providing tightness of the tubeless tire between rim 1 and body 6.
F One thread insert 19 in which is screwed inflation valve 5 equipped with seal 4.
G Three fuse plugs 13, each equipped with a packing 14. They are screwed in body 6.
H Nine driving blocks 20 tight fitted with Mastinox compound on interfaces. Each block is safetied
by two riveted tubes 21 .
J Three thread inserts 1 8 used to attach the drive casing of the tachometer generator.
K Two locators 26 preventing the brakes from being installed outside driving blocks 20 (modifi¬
cation 331 incorporated).
2- OPERATION (figure 2)
When the brakes are applied, the fuse plug melts if the temperature of body 6 reaches 155°C.
Piston 24 and seal 23 are expelled under the increased inflation pressure resulting from the temperature
rise.
The wheel is mounted on the main undercarriage axle against a spacer 25.
The nine driving blocks 20 engage the tenons of the brake unit rotors. The wheel is attached to the
axle through a castellated nut 85 safetied by a cup 84 and a pin.
AA
10-83 Restricted 5-104
AVIONS MARCEL DASSAULT
MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
(Modification 331 appliquée) (Post-modification 331)
2\ 20 26
Détail A
Coupe partielle B
Partial cross-section B
1 - EQUIPMENT REQUIRED
A - Special tools
-Undercarriage-hydraulics ground tool kit
B - Standard tools
-Torque wrench kit, 2 to 20 m.daN (1 5 to 1 50 ft.lb).
2 - MATERIALS
-White spirit
-Grease AIR 4205
3 - REMOVAL
NOTE: If both wheels are to be removed, loosen the two nuts while the aircraft is still on the
ground.
C - Jack up the aircraft so that the wheels are sufficiently clear of the ground (see 02-2).
E - Remove the wheel from axle 1 32, taking care not to strip the paint from the wheel bore
through friction with the axle thread.
4 - INSTALLATION
A - Special instructions
(2) When a new tire is mounted on a wheel, make sure that it has been checked following in¬
stallation (see 05-5).
(3) Should a wheel be fitted with a partially worn tire, make sure it meets the standards of
use for tires (see 02-4).
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(1 ) Clean the wheel bore and the axle with white spirit, then dry.
(2) Sparingly grease the axle surfaces supporting the wheel, as well as the wheel bore.
C - Installation of wheel
(1) Slide the wheel on the axle, taking care not to strip the paint from the wheel bore
through friction with the axle thread.
Position the wheel correctly so that pins 1 35 of drive crown 1 36 are inserted into holes A
in crown 6.
(2) Position nut 1 38 fitted with its washer and screw up moderately.
(4) Torque nut 138 to 7 ± 2 m.daN (51.6 ± 14.7 ft.lb), using adapter C46860.
(5) Within the above limits, align two notches of nut 138 with the holes at the tip of axle
132, then install two bolts 139 (bolt head inside axle).
If the bearings appear to be too clamped, check and if required, readjust the axle bearing
play (see 05-3).
5 - FINAL STEPS
Readjust the tire inflation pressure according to the aircraft configuration (see 02-4).
AB
03-88 Restricted 5-302
AVIONS MARCEL DASSAULT
BREGUET AVIATION
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1 - EQUIPMENT REQUIRED
A Special tools
- Undercarriage-hydraulics ground tool kit
B Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench kit, 2 to 20 m.daN (1 5 to 150 ft.lb)
C Spares
-Pin 2331 0AA020015LE
2- MATERIALS
- White spirit
- Grease Air 4205
3- PRELIMINARY STEPS
A Partly jack up the aircraft by the main U/C leg involved (see 02-2).
4- REMOVAL
B Unsafety (pin) and remove wheel attachment nut 85 (wrench C46610). Recover cup 84.
5- INSTALLATION
A Special instructions
(2) On the LH and RH main undercarriage legs, it is generally forbidden to mount two tires of
different make or of same make but with different characteristics as regards takeoff weight. However,
with due consideration to para. (1), it is permissible to detract from this rule as a provisional measure
to avoid grounding the aircraft.
(3) When a new tire is mounted on a wheel, make sure that it has been checked following installation
(see 05-5).
(4) Should a wheel be fitted with a partially worn tire, make sure it meets the standards of use for
tires 02-4).
(see
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04-81 Restricted 5-303
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(1 ) Clean axle and brake unit, taking care not to splash fluid onto the friction pads.
(2) Wipe all areas of brake unit.
(3) Ensure that brake spacer is in place.
(4) Check functional assembly of brake unit for wear (See 05-7).
(5) On reused wheels, make sure that depth of furrows (if any) due to friction pads of brake stators,
does not exceed 1 mm (0.0393 in). Beyond this limit, return the wheel to the next higher repair line.
(6) Slightly coat axle with grease.
C Installation of wheel
(1) Install wheel on axle, turning locating pin 26 so that disc tenons engage wheel notches correctly.
Should it prove too difficult to engage wheel into disc tenons, DO NOT USE FORCE, but thoroughly
adjust the tenon alignment using disc locator D46233 (See 05-7).
NOTE : With a brake equipped with steel lateral stators (Modification 520 incorporated) and new
friction pads, the first rotor disc on the hydraulic unit side protrudes beyond the wheel
drive unit by 4 mm (0.16 in) approx. This protrusion disappears as the friction pads wear
down.
6- FINAL STEPS
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MIRAGE F
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1 - SCOPE
A fuse plug is to be replaced only in case of leakage, due to either the packing or the fuse
plug porosity. Melting of the fuse plug on the wheel requires forwarding of the wheel to the
next higher repair line.
2 - EQUIPMENT REQUIRED
A - Standard tools
-0 to 3 m.daN (0 to 20 ft.lb) torque wrench kit.
3 - MATERIALS
4 - SPARES
-Fuse plug
-Packing.
5 - PRELIMINARY STEPS
IMPORTANT : Remove the fuse plug only after ensuring that the tire is entirely deflated.
6 - REMOVAL
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03-88 Restricted 5-305
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7- INSTALLATION
NOTE : The MASTINOX protective compound must be used as supplied in tube, without being
thinned.
A Carefully and moderately apply protective compound to fuse plug packing and threads.
B Mount packing on fuse plug and install plug in wheel body. Torque tighten to 1 m.daN (7.3 ft.lb).
Stake on wheel body.
D Test new fuse plug for leakage with leakage detector fluid.
AB
11-72 Restricted 5-306
AVIONS MARCEL DASSAULT LfP^ZTX^ MIRAGE F
BREGUET AVIATION^riF0^^^ m A MM Al OK
Restricted MANUAL 05
REPLACEMENT OF A Tl RE
INSPECTION AND MAINTENANCE OF A NOSE WHEEL
(figure 1 )
1 - EQUIPMENT REQUIRED
A Special tools
- Undercarriage hydraulics 1st line tool kit
B Standard tools
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
D Spares
- Packings
2- MATERIALS
- White spirit
-GreaseMIL-G-4343
- Standard red paint
- 15-bar (217-psi) nitrogen or air supply
- Pressurized gas leak detecting solution
- Mastinox compound 6856 H
- Grease Air 4222 or 4210
- Approved chlorinated solvent.
3- PRELIMINARY STEPS
WARNING :
DISASSEMBLE THE WHEEL ONLY AFTER COMPLETELY DEFLATING THE TIRE.
C Mount suitable separating rings on the press and install the wheel between the separating rings.
CAUTION :
MAKE SURE THAT WHEN THE JACK IS AT END OF TRAVEL, THE UPPER ADAPTER
CROSS BRACES CANNOT CONTACT THE EDGE OF THE WHEEL RIM.
AB
03-85 Restricted 5-401
AVIONS MARCEL DASSAULT / MIRAGE F
BREGUET AVIATION^iL __^ - m, aai nr-
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_ Restricted MANUAL 05
4- PROCEDURE
A Removal of tire
NOTE : If one of the above bolts is equipped with a balancing weight 8, mark the location of this
weight.
| (5) Separate rim 2, the tire and wheel body 1 ; if possible, recover ring 6.
(6) Recover packings 4 and 5.
B Maintenance of wheel
(2) Clean the wheel body, rim and ring with white spirit and dry with moisture-free compressed air. If
traces of rubber remain on the rim flanges, remove them using a cloth soaked in solvent.
(3) Check condition of the wheel body and rim. Ensure that :
(a) there are no cracks or incipient fractures, specially at critical points (flange fillet, attaching bolt
-
bores) ;
(b) - bearing surfaces are not dented ;
(c) - mating surfaces of tire beads are neither dented nor scratched ;
(d) - contours of packing grooves are perfectly even ;
(e) - valve condition and attachment are correct ;
(f) -the surfaces are in good condition ; neutralize any corrosion and touch up paintwork if required
(see 05-0).
(5) Ensure that the bores of ring 6 are in satisfactory condition, and that the cylindrical section of
the ring is not distorted.
D Installation of tire
(1) Coat packings 4 and 5 with grease MIL-G-4343 and install them in the wheel body and rim
grooves. Equalize stresses and place molding burrs on the same plane.
(2) Position the tire on wheel body 1 (red triangle on tire facing mark B on wheel body).
(3) Fit rim 2 to body 1, pushing it in as far as possible, but taking care not to displace the packings.
Align marks B on wheel body and rim.
AB
10-83 Restricted 5402
AVIONS MARCEL DASSAULT //-J^-^rTJ
BREGUET AVIATION ^£_ _ _
MIRAGE F
Restricted MANUAL 05
NOTE : Bolt 3 with the ends painted red shall be installed in the housing circled in red.
If applicable, reinstall balancing weight 8 in the place marked during removal (chamfer on
web side).
(6) Perform preliminary tightening of the nuts on bolts 3 in a staggered way, to a low torque (sockets
S 1/2 and extensions S 210) to ensure correct bearing of the two mating surfaces. Finally tighten to
torque 5.5 * ° 5 m.daN (40.5 * ° g ft.lb).
(7) Install inflation valve 7 if it has been removed, proceeding as follows :
(a) slightly coat a new packing with grease M I L-G -4343 and install the packing on the valve ; also
grease the valve threads ;
(b) install the valve and tighten to torque 1 _ _ 1 m.daN (7.3 _ n 7 ft.lb), using adapter PR1 -46471.
E Inflation of tire
NOTE : Tires are to be inflated with nitrogen only. Complete tire inflation exceptionally with air, provi¬
ded the oxygen percentage resulting does not exceed 5% in volume.
5- FINAL STEPS
If the red marks provided on the wheel (B, head and end of assembly bolt, encircled housing) are
partly erased, apply another coat of standard red paint.
AB
03-88 Restricted 5-403
AVIONS MARCEL DASSAULT L^^zZ^
BREGUET AVIATION^SP^^^O
MIRAGE
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REPLACEMENT OF A TIRE
INSPECTION AND MAINTENANCE OF A MAIN WHEEL
(figure 2) ~~
1 - EQUIPMENT REQUIRED
A Special tools
-Socket R 1/2 L
B Standard tools
-Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
D Spares
- Packings
2- MATERIALS
- White spirit
-GreaseMIL-G-4343
- Standard blue paint
- Standard red paint
- Pressurized gas leak detecting solution
- 15-bar (217-psi) nitrogen or air supply
- Approved chlorinated solvent.
3- PRELIMINARY STEPS
A Remove the cap from inflation valve 5.
WARNING :
DISASSEMBLE THE WHEEL ONLY AFTER COMPLETELY DEFLATING THE TIRE.
C Mount suitable separating rings on the press and install the wheel between the separating rings.
CAUTION :
MAKE SURE THAT WHEN THE JACK IS AT END OF TRAVEL, THE UPPER ADAPTER
CROSS BRACES CANNOT CONTACT THE EDGE OF THE WHEEL RIM.
4- PROCEDURE
A Removal of tire
AB
03-85 Restricted 5-404
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B - Maintenance of wheel
(1) Disassemble, clean and inspect the bearings (see 05-5).
(2) Clean the wheel body, rim and retaining ring, then dry with compressed air. If traces of
rubber remain on the rim flanges, remove then using a cloth soaked in solvent.
(3) Check condition of the wheel body, rim and retaining ring. Ensure that :
(a) - there are no" cracks or incipient fractures, particularly at critical points (driving plate
housings, hub shoulders and grooves between web lightening holes, rim flanges, etc) ;
(b) - the contact faces of body 6 and rim 1 are not scratched ;
- the surfaces on which the tire beads bear are neither dented nor scratched ;
- the edge of the seal groove is perfectly even ;
- the valve is in good condition and correctly attached ;
- the painted surfaces are in good condition. Remove any corrosion spots, unless they ex¬
ceed the prescribed limits, in which case (see 05-0).
(4) On wheel body, make sure that
(a) -trthe inner dimension of driving plates 20, resulting from plastic deformation by rotor ten¬
ons, is 21 mm (0.8267 in) maximum ; if this dimension is exceeded, replace the plates
(see 05-5) ;
(b) - the depth of the furrows (if any created by the friction pads of the brake stators) does
not exceed 1 mm (0.0393 in) ; beyond this limit, send the wheel to the next higher repair
line.
!5) Grease the bearings and reinstall them (see 05-5).
6) Depending on the aging of the wheel, check it using the Eddy current method
see 05-5);
7) Clean O-ring 3 and check its condition.
-The edge of the O-ring must not be distorted or nicked. Check this by.twisting it slightly
every 3 to 4 cm (1.1811 to 1.5748 in) around the edge. If there is any doubt, reject the O-
ring.
(8) Neutralize any corrosion and touch up paintwork if required (see 05-0).
C - Inspect the tire before installation (see 05-5)
D - Installation of tire
(1) Grease O-ring 3 and the associated groove in body, then install the O-ring in its groove,
without twisting it. Equalize stresses and place molding burrs on the same plane.
(2) Position the tire on wheel body 6 (with red triangle on tire in front of blue mark corre¬
sponding to wheel body unbalance).
t Install rim 1.
Compress the tire by hand and fit the rim to the body, pushing it in as far as possible,
e care not to displace O-ring 3.
(5) Install and safety retaining ring 2.
(6) Install inflation valve 5 if it has been removed, proceeding as follows :
(a) slightly grease a new seal 4 and install it on the valve ; also grease the valve threads ;
(b) install the inflation valve (socket R 1/2 L) and torque to 1 _ q -j m-daN
(7.3 + g 7 ft.lb)
u. Inflation of tire
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NOTE: Nitrogen only should be used for tire inflation. Air may exceptionally be used for pr
pres-
sure adjustment purposes provided the resulting oxygen contents does not exceed 5" %
by volume.
(1 ) Remove the valve core.
(2) Adjust inflation pressure to 15 bar (217 psi) ; rapidly inflate the tire to ensure correct
installation. Check tire beads for correct bearing. Disconnect the inflation adapter and allow
tire pressure to drop.
(3) Refit the valve core.
-Reminder : torque value : 0.025 to 0.028 m.daN (2.13 to 2.34 in.lb). After tightening,
the valve core should be recessed in the valve body by 0 to 1 .5 mm (0 to 0.059 in).
(4) Inflate to operating pressure as slowly as possible.
(5) Tighten the valve cap by hand.
F - Test the tire for leakage.
(Inspection of tires upon installation - see 05-5).
AB
03-88 Restricted 5-405
AVIONS MARCEL DASSAULTiL^^Z^X
BREGUET AVIATION ^C^^ ^^^>
MIRAGE F
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Restricted MANUAL 05
5- FINAL STEPS
I If the blue mark provided on letter B (unbalance) on the wheel is partly erased, apply another coat
of standard blue paint.
AB
03-85 Restricted 5-405M
AVIONS MARCEL DASSAULT
BREGUET AVIATION
ti ^Z>'UZ\L
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MIRAGE F
Restricted MANUAL 05
1 - SCOPE
2- EQUIPMENT REQUIRED
A Special tools
- Undercarriage hydraulics 1st line tool kit
B Standard tools
- Torque wrench kit, 0 to 3 m.daN (0 to 20 ft.lb)
- Torque wrench kit, 2 to 20 m.daN (15 to 150 ft.lb)
3- MATERIALS
- White spirit
- Grease Air 4205
-Oil Air 3512
- Mastinox compound 6856 H
-GreaseMIL-G-4343
- Moisture-free compressed air supply
4- DISASSEMBLY
(1) Extract felt packing 9 and O-ring 8 from each housing, clean them with a rag soaked in white
spirit, check their condition and discard if need be.
(2) Clean the housings with white spirit. Dry with compressed air and wipe with a dry rag.
(3) Check condition of the seal housings (check especially for corrosion inside seal grooves).
AB
1 1-87 Restricted 5-406
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BREGUET AVIATION ^-A_-~ ^s~=^> .......ai nr-
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A - Visually check inner cones and rollers which should be free of corrosion, pitting,
scratches, peening and metal pick-up. Any blue area on a roller or a bearing surface indicates
abnormal overheating which requires replacement of the cone and rollers.
-Make sure that bearing races are perfectly round and free from dents and flats.
B - Check outer raceways (tight fitted to wheel body) in the same way as inner races.
NOTE: If one of the outer races shows one or more of the above defects, the wheel body must
be forwarded to a specialized shop or to the manufacturer for repair.
6 - LUBRICATION
Grease (AIR 4205) cup raceways (on body) and pack cones by pushing grease between
rollers.
7 - ASSEMBLY
AB
02-89 Restricted 5-407
AVIONS MARCEL DASSAULT
BREGUET AVIATION ^^^^^^O
L^ZZ^X. MIRAGE ^F
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Restricted MANUAL 05
1 - SCOPE
2- GENERAL
BECAUSE OF THE DIRECT EFFECT OF THE TIRE CONDITION ON THE FLIGHT SAFETY,
IF THE INTERPRETATION OF A TOLERANCE OR A REJECTION CRITERION IS
QUESTIONABLE, THE SOLUTION PROVIDING MAXIMUM SAFETY SHALL BE
SYSTEMATICALLY CHOSEN.
A Tread
B- Sidewalls
C - Beads
AA
03-85 Restricted 5-503
AVIONS MARCEL DASSAULT MIRAGE F
BREGUET AVIATION
Restricted MANUAL 05
INSPECTION