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735

ARTICLE
Damage to industrial structures due to the 27 February 2010 Chile
earthquake1
Robert Tremblay, Denis Mitchell, and René Tinawi

Abstract: This paper provides a summary of the damage to industrial facilities in the Mw 8.8 Chile earthquake of 27 February
2010. The types of damage observed include failure of elevated tanks, collapse and cracking of concrete silos, buckling of steel
silos, collapse of conveyor systems, failure of steel bins, and failure of anchor rods. Damage to industrial buildings included
buckling of bracing members, failure of brace connections, shear failures of reinforced concrete columns, and shear failures of
heavily loaded steel girders. Aspects of the current Chilean design code for industrial structures are reviewed and discussed.
Recommendations are proposed for the development of Canadian seismic design provisions for industrial structures.

Key words: buildings, tanks, anchor rods, bracing members, connections, girders, concrete columns, seismic design, detailing.

Résumé : Dans cet article, on décrit et commente les dommages que les bâtiments industriels ont subis lors du séisme de
magnitude Mw 8,8 survenu au Chili le 27 février 2010. Les différents types de dommages observés incluent la rupture de réservoirs
en hauteur, la fissuration et l'effondrement de silos en béton, le flambage de silos en acier, l'effondrement de convoyeurs, la
rupture de réservoirs en acier et le bris de tiges d'ancrage. Des dommages ont également été observés dans les bâtiments
industriels tels que le flambement de contreventements et la rupture d'assemblages dans les contreventements en acier et la
rupture par cisaillement de poteaux en béton armé et de poutres en acier. Certains aspects de la norme chilienne pour la
conception des bâtiments industriels sont examinés. Des recommandations sont proposées pour le développement de règles de
conception parasismique canadiennes pour les bâtiments industriels.

Mots-clés : bâtiments, réservoirs, tiges d'ancrage, contreventements, assemblages, poutres, poteaux en béton, conception para-
sismique, détails de fabrication.

Introduction well given the severity of the horizontal and vertical ground mo-
tions and the relatively long duration of the ground motions.
The M8.8 Offshore subduction earthquake of 27 February 2010
Chile has a history of large seismic events, with most damaging
occurred at 3:34 a.m., with its epicentre located off the Pacific
earthquakes occurring along the subduction zone that runs
coast approximately 100 km North of Concepción and 340 km North–South along the coast. Since 1960, more than 10 M7.5 and
South of Santiago. More than 280 aftershocks of magnitude 5.0 greater events have occurred, including the giant M9.5 Valdivia or
and larger, including 22 between 6.0 and 7.0, were felt in the Great Chilean Earthquake (largest in modern history) of 1960 and
epicentral region during a period of three months after the main the strong M8.0 Valparaiso earthquake of 1985. Based on the ex-
shock (Barrientos 2010). perience gained from the performance of industrial structures in
In April 2010, the authors visited damaged industrial structures these relatively recent severe earthquakes, the Chilean engineer-
in the Concepción area, between the city of Teño, approximately ing community developed NCh2369 standard (INN 2003a), for the
80 km North of Concepción, and Auroco, approximately 80 km seismic design of industrial structures and facilities. Issued in
South of Concepción. Accelerograms recorded in the Concepción 2003 it has since been applied, complementing the more general
downtown area, shown in Fig. 1, indicate that peak accelerations NCh433 standard (INN 2009) used in Chile for the seismic design
in the order of 0.6g, in both the horizontal and vertical directions, of building structures. Most of the damaged structures described
were recorded (Boroschek et al. 2010). The ground motion is of herein were designed and constructed before the introduction of
long duration and relatively short predominant periods Tp, in the the NCh2369 standard. The observed structural damage is de-
order of 0.2 s for the horizontal motions and 0.16 s for the vertical scribed in the context of the provisions in this design code. Due to
motion. It is noted that there were high spectral accelerations in the absence of such a similar Canadian design document, key
the East–West direction in the range of 0.6 to 1.0 s. provisions of this unique code that could be considered for possi-
The observed damage included failure of elevated tanks, col- ble inclusion in Canadian design practice that surpass normal
lapse and cracking of concrete silos, collapse of conveyor systems, building code requirements are briefly introduced.
failure of steel bins, buckling of steel shells and pull-out of anchor
Chilean seismic design provisions for industrial
rods. Damage also occurred in industrial buildings including
buckling of bracing members, failure of bracing member connec- structures
tions, shear failures of reinforced concrete columns, and shear Design objectives
failures of heavily loaded steel girders. The more recently con- The main objectives of the NCh2369 standard (INN 2003a) are:
structed industrial facilities generally performed exceptionally (1) to protect life by preventing structural collapse under seismic

Received 17 May 2012. Accepted 4 September 2012.


R. Tremblay and R. Tinawi. Department of Civil, Geological and Mining Engineering, École Polytechnique de Montreal, Montreal, QC, Canada.
D. Mitchell. Department of Civil Engineering and Applied Mechanics, McGill University, Montreal, QC, Canada.
Corresponding author: Robert Tremblay (e-mail: robert.tremblay@polymtl.ca).
1This paper is one of a selection of papers in this Special Issue on Lessons Learned from Recent Earthquakes.

Can. J. Civ. Eng. 40: 735–749 (2013) dx.doi.org/10.1139/cjce-2012-0197 Published at www.nrcresearchpress.com/cjce on 12 May 2013.
736 Can. J. Civ. Eng. Vol. 40, 2013

Fig. 1. Ground motion records (corrected) in the Concepción downtown area on soil Type 3 (soft soil) (Colegio San Pedro) (source:
http://www.sismologia.cl/seismo.html).

events more severe than the design level earthquake, preventing NCh433 (60 m = 15 storeys × 4 m), but static analysis in NBCC
fire, explosions and leakage of hazardous materials, protecting cannot be used for torsion-sensitive structures, regardless of their
the environment, and providing access routes for evacuation; and height.
(2) to ensure continuity of industrial operations by maintaining In the equivalent static force procedure in NCh2369, the design
essential services, minimizing downtime periods, and easing in- base shear force, Q0, is given by
spection and repair of damage. Life safety objectives can be
achieved by ensuring either ductile or elastic response, using stat- [1] Q0 ⫽ C I P
ically indeterminate (redundant) structures, and avoiding highly
irregular and complex structures. Operational objectives can be
achieved by limiting inelastic excursions in the structure, ensur- where
ing that anticipated damage will be visible and easily accessible,

共 兲(
2.75 A0 T  0.25 A0
n
and requiring high-quality safety equipment. As shown in Table 1, 0.05 0.4

structure categories and associated importance factors, I, are also


[2] C⫽
gR T∗ ␰ ) ≥
g
≤ Cmax
defined that depend on the use and potential hazard of the
structure.
and C is the seismic coefficient, P is the building weight, A0 is the
Minimum seismic loads and method of analysis peak horizontal acceleration, g is the acceleration due to gravity,
The equivalent static force method is permitted in NCh2369 R is the structural response modification factor, T= and n are pa-
only for structures up to 20 m in height or structures that behave rameters that depend on the type of soil, and T* and ␰ are respec-
like single-degree-of-freedom systems. The 20 m height limit cor- tively the fundamental period and damping ratio of the structure.
responds to the limit specified in the 2010 NBCC (NRCC 2010) for The importance factor depends on the structure category, as de-
structures that have Type 1 (vertical stiffness), 2 (mass), 3 (in-plane scribed in Table 1. The peak acceleration A0 is 0.2g, 0.3g, and 0.4g
offset), 4 (vertical offset), 5 (offset), 6 (weak-storey) or 8 (non- for seismic zones 1, 2, and 3, respectively. These three zones are
orthogonal systems) irregularities. However, the height limit in generally oriented parallel to the Pacific coast with zone 3 being
NBCC 2010 is 60 m for regular structures, similar to that in the closest to the ocean and zone 1 the farthest inland. The pre-

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Tremblay et al. 737

Table 1. Structure categories in NCh2369.


Category Description I
C1 Critical construction, which includes: vital facilities used for the control of fires, explosions or environmental disasters, and 1.20
for immediate health assistance; hazardous facilities posing risk of fire, explosion or contamination of air or water; and
essential facilities which, in case of failure, may result in long interruption and severe losses of production.
C2 Normal construction, which houses minor equipment that can be easily repaired without long interruptions and 1.0
significant losses of production, and that are not susceptible to endanger structures of Category I.
C3 Construction with minor or temporary equipment which, in case of failure, will not cause long interruptions nor 0.8
endanger Category C1 or C2 structures.

scribed accelerations have a probability of exceedance of 10% in


50 years. Table 2 gives R values for different structural systems.
The range (1 to 5) is the same as the range of Rd values in NBCC Table 2. Response modification factor R in NCh2369.
2010 (NRCC 2010) but the values are generally lower than those R
specified for the same systems in NCh433. For instance, the value
assigned to steel or reinforced concrete moment resisting frames, Steel structures
reinforced concrete shear walls and steel braced frames is 7 in Ductile frames separated from non-structural elements 5
NCh433 but limited to 5 in NCh2369. NCh2369 limits R to 3 for Ductile frames not separated from non-structural elements 3
isostatic (non-redundant) steel and reinforced concrete structures. Braced frames with ductile anchors 5
Single-storey buildings, with or without crane girders, 5
As shown in Table 3, NCh2369 recognizes that industrial struc-
with continuous roof diaphragm
tures may possess lower inherent damping due to the absence of
Single-storey buildings, without crane girders and 3
wall cladding, partitions, etc. compared to the 5% value assumed
continuous roof diaphragm
in the design spectrum. The ␰ factor accounts for the effect of
Isostatic structures (no redundancy) 3
damping in eq. [2], increasing the seismic design forces by 23% or Plate or shell structures with behaviour controlled 3
44% when the damping ratio is reduced from 5% to 3% or 2%, by local buckling
respectively. Reinforced concrete structures
The building period, T* in eq. [2] is obtained from analysis or an Ductile frames separated from non-structural elements 5
empirical formula but contrary to NBCC 2010 (NRCC 2010) no Ductile frames not separated from non-structural elements 3
upper limit is prescribed. An upper limit of C, Cmax, applies for Shear walls 5
short-period structures while a lower limit 0.25A0/g governs for Single-storey buildings, with or without crane girders, 5
long-period structures. The latter is 50% higher than the corre- with continuous roof diaphragm
sponding minimum value specified in NCh433. Values of Cmax are Single-storey buildings, without crane girders and 3
specified in NCh2369 as a function of the seismic zone, R factor, continuous roof diaphragm
and damping ratio, ␰; these values are based on observations and Isostatic structures (no redundancy) 3
experience in five large earthquakes that occurred between 1960 Precast concrete structures
and 1985. Values of T= and n depend on the type of soil. The influ- Gravity only load system (R factor used to factor 5
ence of these parameters is shown in Fig. 2. For intermediate displacements)
ductility and damping values (R = 4 and ␰ = 0.03), Fig. 2a shows that Structures with cast-in-place connections separated 5
the upper and lower limits on Q0 are equal to 0.68 and 0.25 A0P/g, from non-structural elements
respectively. The site type has a significant impact on the length of Structures with cast-in-place connections not separated 3
the plateau at short periods and, thereby, on the Q0 value for the from non-structural elements
intermediate period range. Figures 2b and 2c show that the R Structures with bolted, welded, or embedded bar connections, 4
factor and the damping ratios affect both short and intermediate- separated or not separated from non-structural elements
period structures. Isostatic structures (no redundancy) 3
When modal response spectrum (dynamic) analysis is used, the Masonry structures
parameter C from eq. [1] is multiplied by I and g to form the design Reinforced masonry with all voids grouted 4
spectrum, Sa, and the period T* is taken as the period in the mode Reinforced masonry without void grouting 3
Confined masonry 4
considered. The Cmax value applies but the minimum value corre-
Tanks, reservoirs, chimneys, and silos, and hoppers
sponding to 0.25A0/g is not applied when determining modal con-
Chimneys, silos, and hoppers with walls extending to ground 3
tributions. However, member forces and drifts from dynamic Silos, hoppers, and tanks supported on columns, 4
analysis must be multiplied by the ratio Qmin/Q0 when the base with or without diagonal bracing
shear from analysis, Q0, is less than Qmin = 0.25A0IP/g. Vertical steel tanks with walls extending to ground 4
Both static and dynamic methods of analyses can be performed Vertical reinforced concrete tanks with walls 3
independently in each orthogonal direction. For structures that extending to ground
exhibit torsional irregularities or columns that form part of two Tanks and pipes made of composite materials 3
intersecting moment resisting frames, earthquake effects along (FRP, GFRP, HDPE, etc.)
both orthogonal directions are combined using the 100% + 30% Horizontal bins or tanks supported on frames with 4
rule as described in NBCC. It is noted that NCh2369 does not provide ductile anchors
definitions for torsional and other structural irregularities. Towers, pipes and equipment
Process towers, electrical cabinets supported on ground 3
Lateral deflections Wood or plastic cooling towers, storage racks 4
Lateral deflections from both seismic analysis methods must be Steel pipes, except their connections 5
multiplied by R1 to account for inelastic response, where R1 = Rack structures 4
R(Q0/Qmin) with 0.5 <R1/R < 1.0. The resulting lateral deformations Other structures not defined above 2
must not exceed values that can damage piping or electrical sys- Structures designed to remain elastic 1
tems. Drifts must also be limited to: 0.2% for precast concrete wall

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738 Can. J. Civ. Eng. Vol. 40, 2013

Table 3. Damping ratios ␰ in NCh2369. Fig. 2. Normalized base shear forces as a function of the building
period and: (a) site type; (b) R factor; and (c) damping ratio ␰. Notes:
Damping
site types I, II, III, and IV respectively correspond to rock, very dense
Seismic force resisting system ratio
soils, stiff soil, and soft soil; values for I, R, and ␰ are given in
Welded steel shells, chimneys, silos, hoppers, 0.02 Tables 1, 2 and 3 values, respectively.
pressure tanks, process towers, pipes, etc.
Steel shells — bolted or riveted 0.03
Welded steel frame with or without bracing 0.02
Steel frame with pinned base connections, 0.03
with or without bracing
Reinforced concrete and masonry structures 0.05
Precast reinforced concrete gravitational frame 0.05
Precast reinforced concrete with connection to 0.05
non-structural elements that are included
in the structural model
Precast reinforced concrete with joints with to 0.03
non-structural elements
Precast reinforced concrete with joints and no joints:
With bolted and grouted embedded bar connections 0.03
With welded connections 0.02
Other structures 0.02

structures with no cast-in-place connections; 0.3% for masonry


wall structures with partitions not separated from the structure;
0.75% for un-braced frames with in-filled masonry walls separated
from the structure; and 1.5% for other structures. These limits are
generally more stringent than those prescribed in NBCC 2010
(NRCC 2010).

Vertical accelerations
Vertical acceleration effects must be considered for the follow-
ing cases:
1. bars and rods supporting hanging equipment, including their
supports, and steel beams in seismic zone 3 when the specified
dead load represents more than 75% of the total specified dead
and live loads;
2. prestressed concrete structures;
3. foundations, anchors, and bearings for structures and equip-
ment;
4. structures that can be affected by vertical seismic motion such
as cantilevered structures; and
5. seismically isolated structures sensitive to vertical effects.
These effects can be treated as static forces equal to ±A0IP/g for
cases 1 and 2 or 2/3 this value for cases 3 and 4. Alternatively,
modal response spectrum analysis can be performed for cases 1–4
using the design spectral acceleration, with R = 3 and ␰ = 0.03, thus
implicitly assuming inelastic vertical response. Vertical and hori-
zontal acceleration effects need not be considered simultane- rails; attachment of masonry walls to structures; details for move-
ously. Special requirements apply to seismically isolated able crane equipment including counterweight and self-centering
structures (case 5), including compliance with the design standard wheel-rail details; moment-resisting frame connections; and ver-
for base isolated buildings (INN 2003b). tical and lateral supports for heavy suspended equipment. Several
Special requirements and details of these components were found critical during the 2010 Chile
The NCh2369 standard contains special requirements for non- earthquake, as described below.
structural components, steel structures, reinforced concrete
Silos, tanks, and bins
structures, foundations, and special structures. For non-structural
components, the determination of the seismic design forces takes Concrete silos and tanks
into consideration the respective periods of the component and Figure 3a shows a large concrete silo at a cement plant near
the structure. Special requirements for moment-resisting and Teño. Its base is stiffened around the truck openings by large thick
braced steel frames are based on AISC (1999) . For example, the rectangular concrete walls. The silo is supported by a large mat
storey shear in braced frames must be shared between tension foundation. Only minor inclined cracking (0.1 mm maximum
and compression braces and the design force for the connections width) was observed on the silo walls and very minor settlement
must be equal to 100% of the tensile yield strength of the braces. of the mat foundation was observed. Figure 3b shows a smaller
A distinctive feature of NCh2369 is that it provides useful con- silo at the same site without stiffening around the base openings.
cepts and details for designers of industrial facilities, including: Inclined 0.2 mm wide cracks can be seen on the sides of the
column base details for yielding of the anchor rods and shear openings, and flexural cracking was observed on the opposite
transfer; seismic restraint details for overhead crane wheels on face, near the base of the silo. The performance of these two

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Tremblay et al. 739

Fig. 3. Reinforced concrete silos in cement plant near Teño: (a) large silo with stiffened base around openings; (b) small reinforced concrete
silo with unstiffened openings exhibiting shear cracks adjacent to the opening.

different silos illustrates the benefits of adding stiffness and ing in higher shear forces due to flexural yielding of the beams.
strength around large base openings. Failure of the link beams increased the slenderness ratio of the
A 34 m tall reinforced concrete grain silo part of a set of columns significantly, necessitating repair and retrofit to resist
12 similar silos failed during the earthquake (Fig. 4a). As shown in future earthquakes.
Figs. 4b and 4c, collapse occurred due to flexure-shear failure prob- Many elevated steel water tanks were inspected. Some, as
ably initiated by crushing of the concrete at the transition be- shown in Fig. 6 experienced no or relatively minor damage such as
tween the thinner and the thicker walls at a location 3.2 m from the local bending of the tower leg base plate due to uplift (see Figs.
the base of the silo (see Fig. 4d). That transition is also located at
6b). A similar tower South of Concepción collapsed as a result of a
the elevation where interior walls end abruptly in the silo, mak-
member buckling and failures of connections. Several collapsed
ing the discontinuity even more severe. Other factors that may
have contributed to the failure were the relatively low strength light gauge steel grain silos were observed in the epicentral re-
concrete (specified compressive strength of 22 MPa) together with gion.
the fact that the concrete was of poor quality as voids could be
Conveyor systems
easily observed on the outer face of the undamaged silos.
The silos were built in the early 1970s. The 150 mm thick exte- Damage and collapse of a portion of an elevated conveyor sys-
rior walls had two layers of horizontal and vertical reinforcement tem servicing three main steel silos was observed (see Fig. 7).
resulting in reinforcement ratios of 0.0052 and 0.0026, respec- There is evidence that the longitudinal movement of the conveyor
tively. For the 400 mm thicker exterior wall at the base, the rein- structure led to collapse of the missing span shown in Fig. 7a. In
forcement ratios were 0.002 and 0.0026 for the horizontal and particular, the knee bracing imposed localized lateral loads to the
vertical directions, respectively. ACI Committee 313 (ACI 1997) brace at the column junction, creating plastic hinging in the col-
requires a minimum ratio of horizontal reinforcement of 0.0025 umns, as can be seen in Fig. 7b and shown schematically in Fig. 7c.
and a minimum ratio of vertical reinforcement of 0.002. The draw- This detail resulted in the failure of the supporting columns at the
ings indicate that the horizontal hoop reinforcement was tied end of the conveyer system. In the NCh2369 standard, as is the
through the thickness using crossties at a large spacing but the case in the CSA S16-09 (CSA 2009) steel design standard in Canada,
vertical reinforcement, which was outermost, was not tied. It is K bracing where braces intersect columns between floors is not
noted that if any significant ductility is being relied upon in the permitted in steel braced frames in view of the detrimental effect
design, the details of the reinforcement must be such that vertical
of the unbalanced horizontal forces acting on the columns after
bar buckling does not occur.
the compression braces have buckled. As shown in this example,
For pressure loading of silos, ACI Committee 313 (AIC 1997)
requires that as a minimum the horizontal reinforcement inter- a similar force scenario exists in the knee bracing and this unde-
rupted by an opening must be replaced by adding 1.2 times the sirable situation should be explicitly addressed in design stan-
area of the interrupted reinforcement, one half below the open- dards.
ing and one half above the opening. In addition, added vertical
reinforcement should be placed in narrow strips on either side of Special process structures
the opening with a width of 4 times the wall thickness. The Steel mill
amount of reinforcement on each side of the opening is equal to Several types of failure occurred at a steel mill in Talcahuano.
half the interrupted reinforcement. Similar provisions are given This plant started its operations in the 1950s and is one of the
for non-pressured zones except that for horizontal reinforcement main steel-production facilities in Chile. The plant was shut down
the 1.2 factor becomes 1.0. No guidance is provided by ACI for the
after the earthquake and operations had not been resumed at the
seismic design of silos. It is essential to account for discontinui-
time of the visit (9 April 2010).
ties, abrupt changes in wall thickness, and the presence of signif-
icant openings near the base. This major discontinuity together Figure 8 shows a blast-furnace bin that collapsed during the
with the lack of additional wall reinforcement around the open- earthquake. The bin was supported by steel I-shaped column legs,
ing, as required by ACI Committee 313, were major contributing butt welded to the columns framing the vertical walls of the bin.
factors to the collapse. The bin collapsed as a result of yielding, local buckling and weld
Link beams interconnecting the columns in an old elevated failure of the column connection just above the column legs (Figs.
reinforced concrete water tank in Teño experienced shear failures 8a and 8b). At the time of the earthquake, two of the five compart-
(see Fig. 5). These beams lacked shear reinforcement and the top ments of the bin located at one end were filled while the others
and bottom haunches at their ends reduced the clear spans result- were empty, causing torsional loading on the bin structure.

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740 Can. J. Civ. Eng. Vol. 40, 2013

Fig. 4. Shear failure of concrete silo: (a) overall view (5th silo on the foreground has collapsed and has been demolished); (b) and (c) cracks at
the base of the silo before demolition; (d) silo cross section along the elevation.

Fig. 5. Shear failure of beams interconnecting columns supporting an elevated water tank: (a) overall view; (b) shear failure of beams.

Pulp mill the tension field and shearing of the bolts connecting the web
Several examples of distress and failures were observed in a to the columns (Fig. 10d); however, the structure was still capa-
pulp mill near Auroco, South of Concepción. The plant was ble of supporting the boiler in this damaged condition. As
built in the early 1990s and has a capacity of 800 000 tonnes/ shown in Fig. 10e, the tension field developing in the secondary
year. Buckling with large plastic deformations occurred at the beam locally pulled the web and top flange region of the pri-
base of a steel concentrator tower, at the location of an opening mary girder inward and downward (Fig. 10f). The design of these
for a connecting pipe, resulting in significant rotation at its girders and beams is typically governed by stringent deflection
base (see Fig. 9). limits and, hence, the flexural capacity of the beam exceeded
Figure 10a shows the 50 m tall recovery boiler building that its shear capacity. The exceptionally high vertical ground accel-
was severely damaged, resulting in the shut-down of a pulp erations (about 0.6g), likely further amplified by the vertical
production line. The 3800 tonne recovery boiler is suspended dynamic response of the structure, probably contributed to the
by a large number of 50 mm diameter steel rods from a girder– failure. NCh2369 would require these effects to be explicitly
beam framing system (Fig. 10b). The girders and beams are considered in the design of new structures. Shear failure of the
built-up shapes with stiffened webs approximately 3 m deep. supporting girders caused a marked downward vertical move-
The shear failure exhibited web buckling (Fig. 10c), yielding of ment of approximately 500 mm, resulting in relative move-

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Tremblay et al. 741

Fig. 6. Elevated steel water tanks: (a) overall view of a lightly damage tower; (b) bending of base plate due to uplift.

Fig. 7. Failure of a silo conveyor steel structure: (a) overall view; (b) damage to steel columns imposed by knee braces; (c) plastic mechanism
with hinging in columns.

Fig. 8. Failure of a steel bin next to the blast furnaces (temporary Fig. 9. Failure of a concentrator by local buckling and plastic
lateral supports and shoring can be seen on the figure): (a) overall deformations at location of pipe opening near tower base.
view showing bin lateral displacement; (b) bending and failure of
the steel legs, with local buckling and weld failure at the splice
connection at the upper end of the steel legs (temporary vertical
support in green).

Anchorage systems
There were numerous examples of well detailed anchorage sys-
tems as well as several examples of anchorage systems that failed
or suffered significant damage. Figure 11a shows a typical detail of
ments and damage to the lateral restraining system for the anchors that were designed to undergo inelastic deformations
recovery boiler. The lateral restrainers were detailed to allow under uplift forces. In the case shown, the anchor rods elongated
the boiler to move vertically relative to the building structure, by a length equal to about the rod diameter (see insert). This
as specified in NCh2369, and the boiler and the structure there- elongation resulted from the deformation in the exposed length
fore suffered only minor damage at the locations of these re- as well as from slippage of the anchor in the concrete base. As a
strainers. The repair work to the boiler facility was completed temporary measure after the earthquake, the nuts were retight-
approximately one year after the earthquake. ened to secure the tank to its foundation.

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742 Can. J. Civ. Eng. Vol. 40, 2013

Fig. 10. Failure of the supporting structure of a recovery boiler: (a) structure exterior view; (b) and (c) shear failure of girders through tension
field action; (d) failure of bolted end connection due to tension field action; (e) shear failure of a secondary beam through tension field action;
and (f) lateral deformation of the upper part of a supporting girder due to tension field action in the secondary beam in (e).

In some cases, anchor rods ruptured due to excessive uplift To permit inspection and repair following a significant event,
forces as is evident from the necking of the broken rods that NCh2369 requires that the anchor detail shall have an exposed
were removed as shown in Fig. 11b. These rods had been care- anchor length of 250 mm, but not less than 8 times the diam-
fully machined to reduce the section below the threaded por- eter of the anchor rod (see Fig. 12a). The minimum length-to-
tion to avoid failure in the threads. Furthermore, they had also diameter ratio requirement also provides ductility. This code
been greased to prevent bonding to the concrete over a pre- also requires that the ratio of the ultimate stress to the yield
scribed length to allow plastic deformations to spread along stress of the anchors must not be less than 1.3 for threaded
the unbonded length. These rods anchored a tank with a high connections to achieve ductile response, unless the diameter of
aspect ratio (overall height to diameter) that was subjected to the shank is reduced to ensure yielding and prevent brittle
significant overturning moments. fracture at the threads. In addition, there must be a minimum

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Tremblay et al. 743

Fig. 11. (a) Stretched anchor rods at the base of steel tanks (insert: detail of the elongation of anchor rod); (b) detail of the ruptured machined
and greased segments of anchor rods used at the base of a steel tank with a high aspect ratio.

Fig. 12. Column base details proposed to accommodate stretching


of anchor rods with: (a) anchor chair and exposed stretch length as
prescribed in NCh2369; (b) anchor sleeves as recommended in ACI Fig. 13. Damage at the base of tubular braced supporting structure:
(2011). (a) overall view; (b) large rotation and elongation of anchor rods; and
(c) large horizontal displacements and rupture of anchor rods.

length of 75 mm of thread left under the nut, allowing the


anchors to be retightened immediately after a seismic event. As
shown in Fig. 11a, these details were effective in providing rapid
repair after the 2010 event. In Fig. 11b, when the anchor rods did
not have an exposed portion above the connections, a
debonded stretch length was provided by greasing the ma-
chined length of the anchor rods in the concrete to achieve
similar inelastic deformations.
The 2009 update to Appendix D of CSA A23.3 (CSA 2004) pro-
vides seismic design requirements to achieve a ductile steel ele-
ment for the anchor rods based on the 2005 ACI-318 code (ACI
2005). These requirements distinguish between ductile limit
states in steel elements and concrete failure modes. The American
Concrete Institute (ACI 2011) recently introduced additional re-
quirements for anchors that require a stretch length of at least
8 anchor diameters, which could be achieved using an exposed
stretch length, as illustrated in Fig. 12a, or in an unbonded sleeve
(Fig. 12b). It is also specified that if the steel ductile element is not
threaded over its entire length, then the ultimate stress of the steel
must exceed 1.25 its yield strength to ensure that yielding occurs in
the gross section. These details are consistent with current design
and construction provisions of NCh2369. The 2011 ACI code also
introduced requirements for the design of adhesive anchors.
While the connection is typically designed to promote yielding
in the superstructure (e.g., columns in building frames), this may
not be applicable or practical for some tanks or heavy equipment
for which the ductility is derived from the plastic elongation ca-
pacity of the anchor rods. Therefore the stretch length needs to be

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744 Can. J. Civ. Eng. Vol. 40, 2013

Fig. 14. Repair of a damaged existing anchor system.

Fig. 15. Retrofit of an existing anchor system to increase its strength and stiffness.

carefully designed such that the deformation capacity of the rod The added bracket permits the addition of two new anchor rods to
exceeds the anticipated inelastic deformation demand deter- increase the uplift capacity. The existing anchor rod shown in the
mined from the design seismic loads and the height to diameter centre of Fig. 14a experienced inelastic deformations and area
ratio of the tank or aspect ratio of the equipment. Although the reduction at the threads and the existing rod at the upper right
anchor rods with machined stretch lengths of about 500 mm in hand of the figure had ruptured at the threads. Although in this
Fig. 11b exceeded the minimum 250 mm and 8 diameter length case the new anchor rods did not seem to have a stretch length,
requirements, failure occurred. This demonstrates the need for this retrofit scheme would increase the strength of the anchorage
such a design procedure accounting for the expected elongation for damaged or deficient anchor rods.
demand on the anchor rods. The tank shown in Fig. 15a had been heavily reinforced and
NCh2369 also requires that a shear stop be provided to take stiffened with vertical steel shapes and horizontal steel bands
100% of the shear at column bases, as shown in Fig. 12a, unless the acting as hoops. The reinforcement around openings was care-
interaction of shear and tension is accounted for in the design of
fully designed for overturning to permit the flow of tension forces
the rods. Figure 13 shows an example of rupture of anchor rods
to the base. At the base of the tank, the original and added anchor-
subjected to combined tension and shear. Two base plates were
age systems can be seen in Fig. 15b. For the added system, each
provided at the bases of each column in a tubular steel braced
vertical leg was carefully detailed with pairs of anchor rods with
frame. The bottom base plate had a spherical seat that fitted into
a matching recess underneath the upper base plate, allowing longer exposed lengths, while maintaining the original anchor
multi-directional rotation at the column bases. As shown, the rod system. No damage was observed in this structure.
large rotation ruptured the anchor rods that were preventing Figure 16a shows the special detailing used at the base of a
uplift, resulting in lift-off of the upper base plate and subsequent non-metallic fibre-reinforced tank for which welding of anchor-
sliding. In this case, the lack of stretch length for the anchor rods age devices was not possible. The tank had a thickened fibre-
likely contributed to the observed failure. Additional inelastic reinforced band at its base to provide a seat for the tension anchor
deformation may also have been imposed due to vertical acceler- devices, together with shear brackets that prevented horizontal
ations. NCh2369 does not require simultaneous vertical and hor- movement. No damage was observed, indicating that the combi-
izontal acceleration effects to be considered in design, which may nation of the two independent anchorage systems provided ade-
underestimate the demand on the anchor rods. quate anchorage.
Figure 14 shows one of the retrofit strategies that was adopted Figure 16b shows the base of a column of a steel braced frame
to increase the strength and stiffness of anchorage systems. A supporting a tank that experienced severe damage and large
heavily stiffened steel bracket, designed to bear directly on top of lateral movements relative to the base plate. The column was
the original anchor system, was welded to the steel tank (Fig. 14b). cut and a new base plate with stiffeners was welded to the

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Tremblay et al. 745

Fig. 16. (a) Addition of a base plate and stiffeners required to reuse anchor rods for the repair of the base connection of a steel column;
(b) special anchorage system at the base of a fibre-reinforced tank.

Fig. 17. Damage to the lateral restraining system at the base of a tank in a cement plant: (a) damage to steel restraining column placed next
to the load cell weighing system; (b) temporary retrofit using vertical channel sections.

Fig. 18. Foundation and base anchor for a transmission tower: (a) tie beams spanning between the column legs; (b) column base detail
allowing stretching of the anchor rods.

Fig. 19. Examples of buckled bracing members: (a) single angle brace; (b) starred angle braces (out-of-plane buckling); and (c) I-shape brace
(in-plane buckling).

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746 Can. J. Civ. Eng. Vol. 40, 2013

Fig. 20. Damage to a steel braced frame building: (a) overall view showing in-plane buckling of a large size single I-shaped bracing
member in the side wall (arrow points to the buckled brace); (b) close-up of local buckling in plastic hinge at brace mid-length;
(c) in-plane buckling of the single bracing member on the opposite side of the building (arrow points to the buckled brace); (d) and
(e) detail of tension failure of brace connections in the end wall in a brace in compression (d) and in a brace in tension (e);
(f) schematic of the brace connection detail showing failure planes in tension and shear; (g) overall view of end wall showing
bending of columns after brace connection failure and plastic hinges at column bases; and (h) detail of plastic hinging at the base
of a column.

existing column to permit the reuse of the existing undamaged enced yielding (Fig. 17a) and loss of anchorage to the concrete floor
anchor rods. (Fig. 17b). A temporary repair using a steel channel section bolted
Damage occurred to various types of equipment support sys- to the floor and welded to the tank was adopted (Fig. 17b).
tems. Figure 17 shows the failure of the lateral support at the base Failure of bolts, anchoring vertical insulators, in an electrical
of a tank in a cement plant. The support system included a vertical substation was observed. These failures were similar to failures
load cell to weigh the tank contents and a vertical I-shaped steel that occurred during the 1988 Saguenay earthquake (Pierre 1989),
column to limit its lateral movement. The steel column experi- indicating the need to properly secure or isolate key electrical

Published by NRC Research Press


Tremblay et al. 747

components. Figure 18 shows the foundation of a recently con- Fig. 21. Severely damaged multi-level steel braced structure:
structed transmission tower designed with perimeter tie beams (a) large first-level drift due to brace connection failure; (b) failure of
connecting all four tower legs. The base anchorage, which was brace connection at top of first level (arrows point to failed gusset
detailed to provide shear resistance as well as yielding in tension plate and brace ends).
of the anchor rods over their exposed length, was not damaged
during the earthquake.

Performance of buildings
Steel braced frames
Steel braced frames were extensively used in the industrial fa-
cilities visited. Buckling of braces in compression was observed in
many instances, as illustrated in Fig. 19 for three different bracing
members. For the single angle brace of Fig. 19a, buckling occurred
about the minor axis, inducing local buckling in both legs.
Figure 20 shows photographs of a damaged steel concentrically
braced frame building. In-plane global and local buckling of a
large size I-shape single diagonal bracing member in the building
side wall is shown in Figs. 20a and 20b. Similar response was
observed in the bracing line resisting lateral loads along the same
axis on the opposite side of the building (Fig. 20c). In this case,
with the two braces resisting lateral loads in the second storey
inclined in the same direction, the lateral deformations progres-
sively built up in the direction inducing compression in the
tion failure in the structure on the left-hand side, below the level
braces. This behaviour is expected due to the inherent difference
of the bridge bottom chord, and pounding resulted in severe dis-
in the brace tension and compression capacities and the degrada-
tortion of the building column at the bridge top chord level
tion of the buckling resistance with cycling. This also resulted in a
lower tension demand on the braces and their connections. For (Fig. 22b).
Types MD (moderately ductile) and LD (limited ductility) concen- Other examples of failures observed in steel-framed industrial
trically braced frames in CSA S16 (CSA 2009), tension braces with buildings include failure of welds in brace connections (Fig. 23)
comparable resistances must be provided in both directions in and buckling of gusset plates in brace connections (Fig. 24). In the
braced bents at every level to mitigate this undesirable response. 1995 Kobe earthquake, there were examples of similar buckling of
In the structures investigated, there were no observed brace fail- gusset plates that, in several cases, resulted in tearing and fracture
ures in the brace plastic hinge regions; however, several examples of the gusset plates (Tremblay et al. 1996). It has since been re-
of brace connection failures were observed. For the same struc- quired in CSA S16-09 that gusset plates be provided with sufficient
ture shown in Fig. 20a, connections of braces in the other direc- resistance to develop the probable compressive strength of
tion failed. As shown in Figs. 20d to 20f the two flanges of the braces. Limited guidance is provided, however, on achieving this
braces were bolted to side plates that were welded to transfer objective for connecting plates at the intersection of X-braced
plates which, in turn, were welded to the gusset plates. Failure of members or when braces frame on only one side of the gusset
the connections occurred in tension due to tearing of the transfer plates introducing eccentricity in the connections.
plates in tension and shear that connected the brace flange plates
to the gusset plates (Figs. 20d to 20f). The failed connections were Reinforced concrete structures
still able to carry loads in compression through bearing, but re- A column of a collapse reinforced concrete industrial structure,
sponse in subsequent cycles caused impact damage to the col- designed in 1965, is shown in Fig. 25a. The structure consisted of a
umns, as shown in Figs. 20d and 20e. These connection failures series of reinforced concrete portal frames spanning 24.7 m
caused large lateral displacements of the storey just above the centre-to-centre of columns and spaced at 9.15 m. The columns
concrete bin (see Fig. 20g) causing severe bending of the corner had cross-sectional dimensions of 800 mm × 800 mm at the foun-
column that was continuous over the structure height (Fig. 20g). dation level, tapering to 800 mm × 400 mm at a height 2.2 m above
In Fig. 20h, significant plastic hinging and local buckling are evi- the foundation. Above this level a constant cross section of
dent at the base of the columns supported on the concrete bin due 800 mm × 400 mm was used. The 36 mm diameter vertical bars in
to the deformations imposed at that level. The excellent base the lower tapered portion were lap spliced with 26 mm diameter
column details allowed for the development of the plastic mo- vertical bars just above the top of the tapered section. Shear fail-
ment capacity of the columns together with transmitting axial ures occurred in several columns in this critical lap splice region
forces and shears.
(see Fig. 25b), which led to collapse of the entire structure. The
Figures 21 and 22 show examples of brace connection failures
failure region after demolition of the structure is shown in Fig. 25c
and consequences of these failures in the same industrial facility.
at a location just above the top of the tapered portion. The trans-
In the building shown in Fig. 21a, the connection failure took
verse reinforcement consisted of 8 mm diameter column ties at a
place at a brace connection at the top of the first storey (Fig. 21b),
resulting in excessive deformations that imposed large bending spacing of 400 mm. These tie reinforcement details do not even
demand in the continuous columns of the structure. The ability of satisfy the details required for conventional construction in the
the continuous columns to resist weak-axis bending moments, 2004 CSA Standard A23.3 (CSA 2004) because the tie diameter is
not intended originally in design, probably saved the structure not large enough to restrain the large diameter vertical bars and
from collapse. As a temporary measure, external braces were the spacing between laterally tied vertical bars exceeded 150 mm.
added after the earthquake to provide stability to the structure The seismic design provisions of CSA A23.3 would require even
(see Fig. 21a). more stringent details. The change in cross section at the top of
The effects of pounding from the pipe supporting bridge struc- the tapered region contained lap splices and had inadequate con-
ture, that frames into a four-storey braced frame structure, are finement and shear reinforcement that contributed to the shear
illustrated in Fig. 22. The combined effects of the brace connec- failure at this critical section.

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748 Can. J. Civ. Eng. Vol. 40, 2013

Fig. 22. Damage to a steel braced frame due to pounding: (a) overall view showing the pipe supporting bridge structure; (b) brace connection
failure and damage in column.

Fig. 23. Failure of welds in connections between tubular brace and survey, the development of such design provisions should ac-
column in structure shown in Fig. 13. count for:
• Specific characteristics of industrial facilities that may affect
their seismic response such as periods of vibration, structural
irregularities, effective damping ratios, and frequency content
of the ground motion.
• Consequences such as fires, explosions or environmental disas-
ters resulting from damage sustained by industrial structures
should be considered when determining design criteria and (or)
methods of analysis. Design provisions aiming at reducing
downtime periods should also be developed and implemented.
The capability for retightening yielded anchor rods immedi-
ately after an earthquake is an example of such a measure.
• The performance of all structural and non-structural compo-
nents along production lines, including material handling and
storage equipment and moveable crane systems, as failure
Fig. 24. Buckling of gusset plates in braced frame connections at of these components may detrimentally impact the operation
brace ends. of the facility.
• The deformation capacity of structures (drift limits) or non-
structural components, including piping and electrical systems
that are supported by or attached to structures.
• The necessity to mitigate pounding between structures or be-
tween structures and equipment.
• Vertical accelerations should be accounted for in design, espe-
cially for suspended equipment and anchor rods. The necessity
of considering simultaneous horizontal and vertical accelera-
tions should be examined.
• Interaction between heavy equipment and their supporting
structures.
• Additional stiffness and strength around openings in concrete
silos.
• The significant flexural demand imposed on columns by knee
bracing, which may lead to complete column failure.
• The necessity of designing brace connections for the probable
axial capacity of the bracing members. Guidance is needed to
achieve this objective for gusset plates in compression, espe-
Conclusions cially when eccentricity is present in the connections, and for
The damage caused to industrial facilities by the 2010 M8.8 connecting plates at brace intersection points of X-bracing.
Chile earthquake has been described and the current standard • Progressive drifting when the storey shear is resisted by diago-
NCh2369 for the seismic design of industrial facilities in Chile has nal braces oriented in only one direction. This issue is ad-
been reviewed. Industrial activities play a key role in the economy dressed in current CSA S16-09 seismic provisions.
and industrial structures have special features that pose a poten- • Design and detailing rules for column bases and equipment
tial seismic risk and hence require special design and detailing supports. In particular, the detailing should provide for ductile
provisions that differ from standard building structures. The dam- yielding of the anchor rods and horizontal shear transfer. For
age observed after this 2010 Chile earthquake and the experience the former, attention should be given to stretch lengths that
gained by Chilean engineers in previous earthquakes, as reflected are consistent with the expected elongation demand based on
in the NCh2369 standard, indicate the need to develop specific factors such as the geometry of the structures or connected
design provisions for industrial facilities in Canada. From this elements and the R factor used in design.

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Tremblay et al. 749

Fig. 25. Shear failure of columns in industrial plant: (a) Collapsed reinforced concrete structure and shear distress in column; (b) Shear
failures of columns; (c) Region of shear failure showing failed lap splice.

Some of the observed failure modes, such as shear failure of ACI. 2005. ACI Committee 318 – Building Code Requirements for Structural
columns or failure of brace connections, may lead to partial or Concrete (ACI-318-05). American Concrete Institute, Farmington Hills, MI.
complete collapse of structures and pose a serious hazard to build- ACI. 2011. ACI Committee 318 – Building Code Requirements for Structural
Concrete (ACI-318-11). American Concrete Institute, Farmington Hills, MI.
ing occupants in case of a severe earthquake. These failures are AISC. 1999. Seismic Provisions for Structural Steel Buildings (1997), Including
typically due to lack of proper seismic design provisions at the Supplement No. 1. American Institute of Steel Construction, Chicago, IL.
time of construction and similar situations are likely to be present Barrientos, S. 2010. Informe Tecnico Actualizado 27 mayo 2010 - Terremoto
in industrial structures built in Canada prior to the implementa- Cauquenes 27 Febrero 2010, Servicio Sismologico, Universidad de Chile, San-
tion of seismic design requirements. There is a need to develop tiago, Chile.
and implement effective retrofit strategies to improve the seismic Boroschek, R., Solo, P., and Leon, R. 2010. Maule Region Earthquake - 27 de
Febrero de 2010 – Mw 8.8. Renadic Report No. 10/08, University of Chile,
performance of existing seismically deficient structures.
Faculty of Mathematics and Physical Sciences, Civil Engineering Depart-
ment, Santiago, Chile.
Acknowledgements CSA. 2004. CSA Standard A23.3, Code for the design of concrete structures, with
The authors gratefully acknowledge the expert guidance and Update No. 3, August 2009. Canadian Standards Association, Mississauga,
invaluable assistance provided by Julián Aránguiz Burgos of Ont. 2009.
Macro Steel Project, Concepción, Chile, during the site visits to the CSA. 2009. CSA S16-09, Design of steel structures, Canadian Standards Associa-
tion, Mississauga, Ont.
industrial facilities in Concepción and surrounding areas. Jaime
INN. 2003a. NCh2369.Of2003, Diseño sísmico de estructuras e instalaciones in-
Alegria of Hatch Ingenieros y Consultores Ltda, Santiago, Chile, dustriales, El Instituto Nacional de Normalización, Santiago, Chile.
also contributed to the organization of the reconnaissance visit. INN. 2003b. NCh2745.Of2003 - Análisis y diseño de edificios con aislación
The input from Mr. Joe Tam, Philip Zeil, and Jack Dosenberg of sísmica, El Instituto Nacional de Normalización, Santiago, Chile.
AMEC, Vancouver, BC on the design of supporting structures for INN. 2009. NCh433.Of1996 - Modificada en 2009, Diseño sísmico de edificios, El
recovery boilers is also appreciated. The financial support for the Instituto Nacional de Normalización, Santiago, Chile.
site visit was provided by the Canadian Seismic Research Network NRCC. 2010. National Building Code of Canada, Associate Committee on the
National Building Code, National Research Council of Canada, Ottawa, Ont.
(CSRN), funded by the Natural Sciences and Engineering Research Pierre, J-R. 1989. Comportement des postes et expertise des dommages causés
Council of Canada (NSERC). par le tremblement de terre du 25 Novembre 1988. Rapport Interne du Ser-
vice Études et Normalisation, Hydro-Québec, Montréal, Que.
References Tremblay, R., Filiatrault, A., Bruneau, M., Nakashima, M., Prion, H.G.L., and
ACI. 1997. ACI Committee 313 – Standard Practice for Design and Construction of DeVall, R. 1996. Seismic design of steel buildings: lessons from the 1995
Concrete Silos and Stacking Tubes for Storing Granular Material. American Hyogo-ken Nanbu earthquake. Canadian Journal of Civil Engineering, 23(3):
Concrete Institute, Farmington Hills, MI. 18 p. 727–756. doi:10.1139/l96-885.

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