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Sample Function Map
+BE700.A35024 +BE630.A4 +BE630.A2
Length EKS4
ECOS
+BE630.S2
Can-Bus +BE630.A1
PLD
Engine
Management
Logic
Block
P1 Y2110
+BE660.M
EKS4 Reel
21 Proximity Switches
Monitor Pinning
and Cylinder End
Position Functions
Length Unit Reel
TRAINING INSTITUTE
Crane control
Crane control dis play
Is s witched on together with the ignition.
T he readines s dis play SY ST E M OK ! appears
******************************* after s witching on.
T he dis play s hows error m es s ages from the
ECOS
crane control s ys tem and inform ation on the
SYSTEM OK! current conditions of different areas .
******************************* E ach area has its own m enu.
T he text of the crane control dis play can be s hown in G erm an, E nglis h,
French, Dutch, S panis h, Italian, Danis h, Finnis h, S wedis h, Portugues e,
Polis h and R us s ian. In addition, m etres or feet can be s et as the unit of
m eas urem ent. T he language and the unit of m eas urem ent are s et at s hip-
m ent. If you need to change the s etting, pleas e contact G R O V E Product
S upport.
B oth left-hand m em brane s witches have an additional function and are al-
ways active. T hey s erve to s witch between m enu points in increas ing or
decreas ing order within a m enu.
TRAINING INSTITUTE
H During lowering of the boom, fast speed mode only supports the start-up
of the derricking procedure at extreme boom positions. It does not increa-
se the derricking speed;
Telescoping gear
The indicator lamps show the direction in which the telescoping cylinder
must be moved in order to be at the locking point:
If only the upper indicator lamp lights up, you reach the correct position
9 for locking by retracting the telescoping cylinder.
The upper indicator lamp flashes when the telescoping cylinder is exten-
ded or retracted at the end of the permitted range. Movement of the
telescoping cylinder is switched off.
If only the lower indicator lamp lights up, you reach the correct position
8 for locking by extending the telescoping cylinder.
If both indicator lamps light up, the telescoping cylinder is directly at the
9 locking point.
8
Rocker switch to select lock/release
. To lock or release 2 telescope sections to/from each other or a telescoping
cylinder to/from a telescope section.
In the central position, the crane control system automatically selects the
necessary locking procedure depending on whether one is telescoping or
moving the telescoping cylinder without a telescope section.
TRAINING INSTITUTE
Safe load
indicator Operation of safe load indicator Chapter 13.2, p. 13-15
Structure of the Most procedures which you initiate for the operation of the telescoping
chapter gear are afterwards carried out by the crane control and monitored. In the
process you receive acknowledgements, you can follow the procedure
and, at the right time, initiate further procedures.
For this it is important that you are not only familiar with the operation,
display, and control instruments of the telescoping gear, but also its
functioning. Then you can comprehend the procedures which the crane
control carries out in the boom while you move the control lever; you will
become familiar with the status displays and crane control more quickly.
Therefore the chapter is organized in the following sections:
Description of functioning,
Main boom fixed lengths, intermediate lengths, telescoping lengths,
Telescope status,
Notes on telescope-sequence,
Function of the control lever,
H The last section and the sections following it belong together and
describe the actual telescoping procedure. Before you proceed according
to this section for the first time, you must know the basic information
from the previous sections. Only in this manner is a safe operation of the
telescoping gear possible.
TRAINING INSTITUTE
Description of The main boom consists of the non-telescoping section, five telescope
functioning sections and a single-level telescoping cylinder. The following diagram
shows the main boom in section with the telescoping cylinder.
In the diagram the main boom is completely retracted and the telescoping
cylinder is located in the foot section of telescope section I.
All telescope sections (I to V) are rigged on the outside with locking pins
(1) which are pushed out of the telescope sections with springs (9). If a
bore (2) of the telescope section above it aligns with the corresponding
locking pin, the spring pushes the locking pin in at that point and the
telescope section is locked. All telescope sections can be locked at three
different points (on the fixed lengths) in the corresponding bores (2).
Levers are fixed to the locking pins of all telescope sections of which the
brackets (6) reach inward into the foot sections of the telescope section.
The brackets reach in all telescope sections the same distance into the
foot sections.
The piston rod (7) of the telescoping cylinder is fastened to the main
boom basic section. If the telescoping cylinder is telescoped, its head runs
(8) through the foot sections of telescope sections (I to V). If the head (8)
is situated at a locking point (the head is situated at the locking point of
telescope section I), the mechanism (3) on the telescope cylinder snaps
into the bracket (6).
If the telescoping cylinder is located on the locking point, the bores (4)
also align on the inner sides of the telescope sections with the locking
pins (5) of the telescoping cylinder.
TRAINING INSTITUTE
H The locking pin of the telescoping cylinder and the mechanism are moved
hydraulically. The necessary pressure for this is comes from a reservoir
which must be first be filled. Because of this, retardations of 2 to
H
3 seconds may occur.
The lifting capacity values for the intermediate lengths of the main boom
are automatically monitored by the SLI.
Telescope the main boom to the required length before lifting the load!
With the lifting capacities which are given in the lifting capacity table for
main boom intermediate lengths, telescoping with a load is not possible!
S
The main boom should only be telescoped with a load if the job cannot
be done otherwise.
Telescope status The position of the telescope sections, i.e. which telescope section has
been telescoped how far, is called the telescope status.
This section deals with the status display of the telescope status on the
SLI, the status display of the telescope status on the Crane control display is
described starting at the section Example of procedures when telescoping.
The main boom fixed length is displayed in decimals (e. g. 0.5) and the
main boom intermediate length and main boom telescoping length are
H
displayed as two-digit percent values (e. g. 47).
!0 =5 =5 =5 =5
Telescope section I 100 % extended (fixed length)
H
Telescope section V 0 / 50 / 100 [%]
Not all locked telescope statuses are permitted as main boom fixed
lengths;
The fixed lengths can be found in the Lifting capacity table.
TRAINING INSTITUTE
The decimal display (e.g. 1.00) follows only if all telescope sections are
telescoped to a fixed length. As soon as one or more telescope sections
are telescoped to a different length, all lengths count as main boom inter-
mediate lengths or main boom telescoping lengths.
67 50 50 50 50
Telescope section I 100 % extended (intermediate length)
H
Telescope section V 0 - 100
H
The useful intermediate lengths can be found in the Lifting capacity table.
Notes on The telescope sections can only be telescoped individually one after the
telescope- other.
sequence
When extending you must always extend the telescope section with the
highest numbering first, then the telescope section with the second
highest numbering, etc. (e. g. V, IV, III, II, I).
Retracting always takes place in the reversed sequence as extending.
Check before tele- The crane control calculates the displayed telescope status from the cur-
scoping for the rent status of the telescoping gear and the locking and unlocking
first time processes which have occurred and been saved.
If the values are deleted because of an accident (e.g. lightning strike), the
crane control can no longer calculate the current telescoping status and
an error message occurs.
S
Risk of damaging the telescoping gear!
After switching on the ignition before the first telescoping, always check
that the current telescope status is displayed in the crane control display.
After an accident, if the crane control is unable to correctly calculate the
current telescope status and no error message occurs, telescoping can
cause damage to the telescoping gear.
After switching on the ignition, always check before the first telescoping
that the telescope status displayed in the crane control display matches
the current telecope status.
If the current telescope status is not correctly displayed, enter the current
telescope status;
TRAINING INSTITUTE
Function of the This section only describes the functioning of the control lever and has
control lever general notes for telescoping. Before you telescope, you must fulfill cer-
tain requirements. Read the section Example of procedures when telescoping
for this;
G
Risk of accidents from unexpected crane movement!
Make sure that the indicator lamp Telescoping gear switched on illuminates
before you move the control lever for telescoping.
This prevents accidents from the unexpected derricking of the main
boom and lattice extension.
H With certain telescoping states the SLI also shuts down the retraction of
the telescoping for safety reasons. In this case leave the shutdown area
by raising the boom or, if this is not possible, set the load down, tele-
scope to the next fixed length and lift the load again.
You may regulate the telescoping speed by moving the control lever and
changing the engine speed using the accelerator.
You can set the maximum speed of the telescoping gear for working with
@ the main boom and lattice extension on the Crane control display;
TRAINING INSTITUTE
In addition you can set a higher speed when extending by using the foot-
operated switch Fast speed derricking gear/telescoping gear (arrow).
You may set a constant engine speed using the rocker switch Constant
engine speed.
The telescoping gear can be switched off by rocker switch (Telescoping gear
shutdown) to prevent it from being operated accidentally.
H
To do this, press the rocker switch downward.
The distance between the hook block and the boom head also changes
during telescoping. Reel off the hoist rope when retracting and reel it on
when extending the telescoping.
S
Be careful not to damage the hoist rope!
Slack rope will occur if the hook block is allowed to touch the ground
while the boom is being retracted. This causes rope loops to form on the
hoist drum which can lead to load slipping and damage to the hoist rope.
H The telescoping movement is shut off if the hook block reaches the lifting
limit switch during extension of the main boom telescoping.
You can display the operating hours and possibly the blocked functions of
> the telescoping gear on the crane control display with the membrane
switch Display status;
TRAINING INSTITUTE
Example of The procedures for telescoping with semi-automatic control are described
procedures when in the following sections.
telescoping You can also telescope to fixed lengths with the fully automatic control;
in the course of this the crane control regulates the procedures described
here automatically;
This section shows you the sequence of an entire telescoping procedure
H
for a better overview at the outset.
This section and the sections refered to here presuppose that you are
familiar with the functioning of the telescope system;
The entire example cannot apply to all telescoping procedures, since the
start and end position of the telescoping gear is different for every proce-
dure. Nevertheless a part of the sequence of the telescoping procedure
described here applies to all telescoping procedures.
Read the sequence for this example and follow the cross-references in the
sections with the descriptions of what to do. These sections always take
up the following example at the end. You thus get an overview of all
necessary steps and can implement these for your special telescoping
procedure.
7. If necessary, extend the last telescope section (in our example tele-
scope section I) to the necessary intermediate length;
Check initial Before you telescope the main boom, you must check the following states:
position
the current telescope status
(how far the telescope sections are telescoped),
the position of the telescoping cylinder
(in which foot section the telescoping cylinder is located),
the position of the locking pins
(whether telescope sections and cylinders are locked or unlocked).
Various displays on the front instrument panel define the current status of
the main boom.
Boom section locking Telescope cylinder
pin cartridge assembly guide rails
Boom section
pin yoke
Hydraulic
Slave cylinder
Boom section
locking pins
Butterfly lever
Telescope cylinder
locking pin engages
in boom section
Butterfly lever
engaged in boom
section-pin yoke
Safety lip
Butterfly lever
engaged in pin
Boom section yoke
locking pin
Telescope
cylinder In-position
locking pin proximity switch
Base
Tele 1
Tele 2
Tele 3
Tele 4
Tele 5
Special case:
If telescope section V is unlocked, only the left-hand bracket) is displayed,
due to lack of space.
In our example, the display would indicate the start position as it appears in the
first illustration. The main boom is completely retracted; therefore the display
shows 0 (%) for all telescope sections.
At the bottom left there are two dashes, and the current extended length of the
telescoping cylinder is L: approx. 3.6 feet, since the head of the telescoping
cylinder is extended into the foot section of telescope section IV.
TRAINING INSTITUTE
One of the display lamps Telescoping cylinder in foot section I, II, III, IV or V
Vefg displays the position of the telescoping cylinder.
The corresponding display lamp illuminates when the head of the tele-
y scoping cylinder is at the locking point in the foot section of the respective
H
telescope section.
Both indicator lamps Telescope section unlocked and Telescope section locked
jj display the position of the locking pins in the telescope section in which
the telescoping cylinder is located.
The red indicator lamp Telescope section unlocked illuminates when the tele-
j scope section is not locked to the telescope section above it.
The green indicator lamp Telescope section unlocked illuminates when the
j telescope section is locked to the telescope section above it.
The red indicator lamp lights up when the telescoping cylinder is not
i locked.
In our example the green indicator lamp telescope section locked would illumi-
jh nate and thus display that telescope section IV is locked to telescope section III
(it was presupposed that all telescope sections are locked to one another).
The green indicator lamp Telescoping cylinder locked would in addition illumi-
nate (it was presupposed that the telescoping cylinder is locked to IV).
Present state: telescoping cylinder is locked in foot section IV
The next objective: Unlock telescoping cylinder
Unlocking tele- Before you can move the telescoping cylinder from one telescope section
scoping cylinder into another telescope section, you must unlock the telescoping cylinder.
The locking pins on the telescoping cylinder retract when unlocking.
Prerequisites for the unlocking of the telescoping cylinder:
The telescope section is locked; the green indicator lamp Telescope
j section locked illuminates.
The telescoping cylinder is locked to the telescope section; the green
h
H
indicator lamp Telescoping cylinder locked illuminates.
Now the red indicator lamp Telescoping cylinder unlocked flashes; the crane
i control thus confirms the selection.
As soon as the locking pins are completely retracted, the red indicator
i lamp Telescoping cylinder unlocked illuminates.
The green indicator lamp Telescoping cylinder locked goes out.
If you continue to move the right control lever after the Telescoping cylin-
der unlocked warning lamp lights up, the telescoping cylinder moves in the
corresponding direction immediately.
H
TRAINING INSTITUTE
8 If both indicator lamps or only the top indicator lamp light up, you must
retract the telescoping cylinder.
9
S
Risk of damaging the boom system!
If extending and retracting the telescoping cylinder several times does
not cause unlocking, you must not move the telescoping cylinder any
further against the stop.
If extending and retracting several times does not unlock the telescoping
cylinder:
Lock the telescoping cylinder by pressing the Select locking/unlocking
rocker switch up and moving the control lever.
Start the locking process again by pressing the Select locking/unlocking
rocker switch down and moving the control lever.
The process of unlocking applies to all telescoping procedures; thus the red
i indicator lamp Telescoping cylinder unlocked would also now illuminate in our
example. The display would display the length L = 3.6 ft.
Current end state: - telescoping cylinder is locked in telescope section IV
- The next target: - Moving telescoping cylinder in foot section III -
TRAINING INSTITUTE
Extending/ In order to telescope a telescope section you must first move the tele-
retracting tele- scoping cylinder into the foot section of the corresponding telescope
scoping cylinder section and lock it there.
and locking
You can select the locking before the telescoping cylinder has reached the
corresponding foot section. The crane control then locks the telescoping
cylinder in the first foot section which is reached when extending/
retracting.
That is why the exact time of the selection depends on whether the tele-
scoping cylinder:
is to be moved and locked with an extended main boom
or is to be moved and locked with a fully retracted main boom.
Before you telescope the telescoping cylinder with the selection, the
following prerequisites must be fulfilled:
Moving and locking the telescoping cylinder with the main boom extended
This case applies when you move the telescoping cylinder back after
extending or retracting in order to telescope the next possible section.
H
crane control always switches automatically to fast speed.
The following actions run parallel; you do not need to interrupt the
extending/retracting of the telescoping cylinder.
As soon as this display lamp goes out, you can select the locking of the
telescoping cylinder.
TELE: L: 7.63 m
When the telescoping cylinder retracts into a foot section, the corres-
f ponding display lamp flashes (in the example Telescope cylinder in foot
section III).
The crane control now reduces the telescoping speed specified by the
control lever and initiates the locking process owing to the selection made:
1. Once the locking point has been reached, the corresponding display
f lamp (e.g. Telescoping cylinder in foot section III) lights up.
2. The locking pins are extended, and the red indicator lamp Telescoping
i cylinder unlocked flashes as long as the locking pins are moving.
Bring the telescoping process to an end, and move the control lever to
the central position.
The retracting/extending of the telescoping cylinder with the main boom
extended has thus been finished.
TRAINING INSTITUTE
Moving and locking the telescoping cylinder with the main boom fully
H
retracted
H
corresponding direction.
The following actions run parallel; you do not need to interrupt the
extending/retracting of the telescoping cylinder.
If the display lamp of the foot section in which you would like to lock the
f telescoping cylinder (e.g. Telescoping cylinder in foot section III) is flashing,
you must select the locking within 3 seconds.
Once you have waited longer than 3 seconds before you select the
locking, the telescoping cylinder has moved past the locking point. In this
case stop the extending/retracting (move control lever into the central po-
sition) and move the telescoping cylinder in the opposite direction until
the display lamp of the corresponding telescope section flashes again.
Now select the locking within 3 seconds.
The green indicator lamp Telescoping cylinder locked flashes; the crane
h control thus confirms the selection and initiates the locking process:
1. Once the telescoping cylinder has reached the locking point, the corre-
f sponding display lamp (e.g. Telescoping cylinder in foot section III) lights up.
2. The locking pins are extended, and the red indicator lamp Telescoping
i cylinder unlocked flashes as long as the locking pins are moving.
Bring the telescoping process to an end, and move the control lever to
the central position.
TRAINING INSTITUTE
The section Moving and locking telescoping cylinder with completely retracted
main boom applies for our example. All telescope sections are fully retracted,
thus the telescoping cylinder is situated in adjacent foot sections.
The telescope cylinder should be moved from foot section IV directly to foot
section III.
The display lamps in this section conform to actuality in our example. You can
accept this section as an example.
New end state: Telescoping cylinder is locked in foot section III
The next objective: Unlock telescope section III
Unlock Before you can telescope a telescopic section, you have to unlock it. You
telescope section can only unlock the telescope section in which the telescoping cylinder is
situated. The locking pins of this telescope section are retracted by the
mechanism on the telescoping cylinder when unlocking.
Now the red indicator lamp Telescope section unlocked flashes; the crane
j control thus confirms the selection.
As soon as the locking pins move, the green indicator lamp Telescope
j section locked flashes in addition.
TRAINING INSTITUTE
When the locking pins are retracted, the red indicator lamp Telescope
j section unlocked lights up.
The green indicator lamp Telescope section locked goes out.
H
Now the telescope section is unlocked and can be telescoped.
S
Risk of damaging the boom system!
If extending and retracting several times does not cause unlocking, you
must not move the telescoping cylinder any further against the stop.
If extending and retracting several times does not unlock the telescoping
cylinder:
Lock the telescope section by pressing the Select locking/unlocking rocker
switch up and moving the control lever.
Start the locking process again by pressing the Select locking/unlocking
rocker switch down and moving the control lever.
The process of unlocking applies to all telescoping procedures; thus the red indi-
j cator lamp Telescope section unlocked would also now illuminate in our example.
Telescope section III is unlocked; the numerical value for telescope section III
would correspondingly appear on the display in brackets.
The unlocked telescope section III would be displayed as T3 in the lower line
and the current telescoping of 0 % next to it.
Present end state: Telescope section III unlocked
The next objective: Extend telescope section III to 100 %
TRAINING INSTITUTE
Telescoping tele-
scope section to
H
fixed length and
lock
The following actions for telescoping run parallel; you do not need to
interrupt the telescoping.
If the initial position was a fixed length before telescoping, you must wait
until the percent value for the telescope status has risen by 2 % before
selecting.
When the telescoping cylinder reaches the next fixed length, the crane
control reduces the telescoping speed specified by the control lever and
initiates the locking process owing to the selection made:
1. Shortly before reaching the locking point, the locking pins are pushed
j out and the red indicator lamp Telescope section unlocked also flashes.
2. The locking pins are pushed out at the locking point and the telescopic
j section is set down on the locking pin.
The green indicator lamp Telescope section locked first switches from flash-
ing to illuminating when this process has been completed.
The red indicator lamp Telescope section unlocked goes out.
TRAINING INSTITUTE
S
Be careful not to damage the telescoping cylinder!
Move the control lever until the green indicator lamp Telescope section lok-
ked is no longer flashing and is on. If necessary, move the telescope secti-
on from side to side somewhat until the indicator lamp illuminates.
Only then is the locking process completed and the telescope section is
joined in a power dozing manner with the telescope section above it.
In this way you prevent the load from affecting the telescoping cylinder
when the crane is in operation and enable the release of a load for fixed
lengths.
Bring the telescoping process to an end, and move the control lever to
the central position.
As soon as the telescope section is locked,
the numerical value for the telescope section
is no longer in brackets.
Both dashes are displayed again on the left
TELESCOPE STATUS
side of the lower line.
0 0 50 0 0 The display to the lower right again changes
SEMI-AUTOMATIC CONTROL to the current extended length of the tele-
scoping cylinder (in the example L: 5.33 m).
TELE: L: 5.33 m
H
T scope the telescope section.
The following actions for telescoping run parallel; you do not need to
interrupt the telescoping.
When the telescoping cylinder reaches the next fixed length, the crane
control reduces the telescoping speed specified by the control lever and
initiates the locking process owing to the selection made:
1. Shortly before reaching the locking point, the locking pins are pushed
j out and the red indicator lamp Telescope section unlocked also flashes.
2. The locking pins are pushed out at the locking point and the telescopic
j section is set down on the locking pin.
The green indicator lamp Telescope section locked first switches from flash-
ing to illuminating when this process has been completed.
The red indicator lamp Telescope section unlocked goes out.
S
Be careful not to damage the telescoping cylinder!
Move the control lever until the green indicator lamp Telescope section
locked does not flash any more. If necessary, move the telescope section
from side to side somewhat until the indicator lamp illuminates.
Only then is the locking process completed and the telescope section is
joined in a power dozing manner with the telescope section above it.
In this way you prevent the load from affecting the telescoping cylinder
when the crane is in operation and enable the release of a load for fixed
lengths.
Bring the telescoping process to an end, and move the control lever to
the central position.
As soon as the telescope section is locked,
the numerical value for the telescope section
is no longer in brackets.
TELESCOPE STATUS Both dashes are displayed again on the left
side of the lower line.
0 0 100 0 0
The display to the lower right again changes
SEMI-AUTOMATIC CONTROL to the current extended length of the tele-
TELE: L: 32.7 ft scoping cylinder (e.g. L: 32.7 ft).
TRAINING INSTITUTE
In our example, the section Locking the telescope section at the fixed length
reached first applies. Telescope section III should be extended to 50 %, so you
can select locking as soon as the telescope section has been telescoped approx. 2
% from initial state.
The values in this section are suited to the example. You can accept this section
directly as an example.
Present end state: Telescope section III extended to 50 %
New objective: Extend telescope section II
In order to reach the end position of the example from page 13-58, you would
have to now extend telescope section II first. You would have to repeat the secti-
ons which are refered to in items 2 to 5 of the example on page 13-58. The steps
are the same as with extending telescope section III. The initial and end positions
would simply have to be changed for telescope section II and the status displays
would change accordingly. This is the case for every other telescoping process.
You can also telescope a telescope section without selecting the lock,
as described in the next section.
The telescope status given in our example is therefore reached. The main boom
is now at the intermediate length (37 / 50 / 50 / 0 / 0) and you can lift according
to the corresponding capacity chart.
To reach on-the-road mode you must proceed in the reverse order, locking tele-
scope sections I, II and III one after the other and then the telescoping cylinder
in telescope section I.
As soon as the locking pins move, the red indicator lamp Telescope section
j unlocked flashes.
When the locking pins have reached the end point, the green indicator
j lamp Telescope section locked illuminates.
The red warning lamp Telescope section unlocked goes out.
H If you have retracted the main boom for on-road driving, you must now
lock the telescoping cylinder in telescope section I so that the axle loads
are in accordance with the values in the Driving mode table.
TRAINING INSTITUTE
Telescoping with To telescope to fixed lengths you can also use the fully automatic control
fully automatic (teleautomatic control). To do this enter the desired telescope status in
control a submenu on the display crane control system and then steer the control
lever out in the direction in which the telescoping should go. The locking
and unlocking processes are carried out automatically by the crane con-
H
trol system.
Before you use the fully automatic telescoping, you must have read the
entire telescoping gear section so that you can comprehend the locking
and unlocking processes that the crane control carriers out. With the fully
automatic control you can telescope the individual telescope sections
only to the 0 %, 50 % and 100 % lengths.
If you want to telescope one of the telescope sections to another length
(e.g. 70 %), you can telescope with the fully automatic control at first to
the next locking point (e.g. 50 %) and then telescope the last telescope sec-
tion further with the semi-automatic control (e.g. to 70 %).
You can only activate the submenu for entering the desired telescope
status if
the Crane control display is in the Display telescope status and teleautomatism
menu and
the telescoping gear is activated.
You can start the sub-menu independent of the current telescope status.
You can enter the desired telescope status for every telescope section
with the membrane switches Entry and view, located to the right, next to
the display.
You can only enter the value on which the entry request flashes anew.
If the four green light diodes above the first line flash three times after the
teleautomatic has been started, you have entered a telescoping which is
not permissible according to the Lifting capacity table. Furthermore, the
display shows the submenu for entering and you can enter a new per-
missible telescoping.
If you want to extend first, move the right control lever to the right.
If you want to retract first, move the right control lever to the left.
The crane control telescopes fully automatically only until a change of
direction is necessary; then the telescoping is interrupted and you must
H
move the control lever in a different direction.
The other extension of the control lever for changing the direction is only
necessary for extending a telescopic part. The telescoping cylinder moves
automatically in both directions between the telescopic parts when chang-
ing, irrespective of the direction steered by the control lever.
You can regulate the speed for telescoping just as for the semi-automatic
control. The telescoping cylinder without telescope section always moves
automatically in fast speed.
You can leave the menu at any time by pressing the rocker switch Select
. locking/unlocking either upward or downward.
You can change from the menu Display telescope status and teleautomatism
back to the submenu for entering the desired telescope status at any time.
To do this press the membrane switch Display telescope status and teleautoma-
H
tism once.
You can also change to the submenu for entering the telescope status and
enter a new telescope status whilst the crane control carries out the fully-
automatic telescoping when, e.g. you have entered an incorrect telescope
profile.
T1 retract to 0 %
T5 extend to 100 %
T4 extend to 100 %
T3 extend to 100 %
T2 extend to 100 %
T1 extend to 50 %
Move the right control lever to the left in order to retract and hold it fast.
While you are holding the control lever, the crane control automatically carries
out the necessary locking and unlocking processes and fully retracts telescope
section I.
When the display lamp for the telescoping cylinder in the foot section IV and the
yh indicator lamp Telescoping cylinder locked illuminates, the crane control system
stops all processes, as a change of direction in the telescoping is necessary.
Move the right control lever to the right in order to extend and hold it fast.
While you are holding the control lever, the crane control automatically carries
out the necessary locking and unlocking processes and fully extends telescope
section V to II and telescope section I to 60 %.
H
The telescoping with fully automatic control is thus completed.
If you want to extend telescope section I to 70%, for example, you can now ex-
tend this telescope section further with the semi-automatic control.
TRAINING INSTITUTE
Lowering the In order to lower the partly extended boom to an angle below that permit-
main boom for ted in the operating area, you must enter an SLI rigging code. The rigging
maintenance codes are found in the corresponding rigging curves of the Lifting capacity
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table.
If the main boom is fully retracted and no load is raised, the SLI switches
automatically to the rigging code when the working range is left.
G
Risk of overturning with an outrigger span of 27.9 x 8.9 ft!
With an outrigger span of 27.9 x 8.9 ft the main boom may be set down
only in the 0 forwards or 180 to the rear positions.
If you place the boom to the side with this outrigger span, the truck crane
tips over even with the boom retracted.
G
Risk of overturning if SLI is overridden!
If the SLI switches off the lowering of the boom, the truck crane is in
a status in which the main boom can not be placed in a horizontal posi-
tion (e.g. a raised load or extended too far).
Do not override the SLI, put down the load if necessary and retract the
main boom.
Telescoping the Enter the corresponding SLI rigging code for the current rigging mode
main boom in of the truck crane according to the Lifting capacity table.
the horizontal
The maximum permitted telescope status for the current rigging mode
position
(counterweight, outrigger span, direction of rotation) is determined by the
SLI rigging code. If this telescope status is exceeded, the SLI switches off
the extending function.
Put down the load.
Extend the main boom only so far that the SLI switches off the exten-
H
ding function.
If you continue to extend the main boom after an SLI shutdown, you can
get into areas in which you can not retract or raise.
TRAINING INSTITUTE
You can call up various menus on the Crane control display. You receive
information about the power units from and can sometimes enter values
in these menus; error messages are also displayed here. You can select
five different menus directly:
the menu Display states,
the menu Power unit speeds/critical load control,
the menu Control lever emergency operation,
the menu Display telescope status and teleautomatism,
the menu Enter telescope status after emergency operation.
Menu Display In this menu you can display the operating hours of all power units and
states possibly read off existing malfunctions. The operating hours of the crane
engine correspond to the superstructure operating hours, which are
specified in the maintenance manual.
Select the menu; press the membrane switch Display states once to do so.
> The crane control display now switches to
the menu Display states and in the uppermost
line the message STATUS REPORT appears.
STATUS REPORT
The most recently selected menu item (here
DERRICKING GEAR derricking gear) appears in the second line.
STATUS : O.K
TIME : 3.27 h
You can call up different menu items after each other by repeatedly pres-
> sing the membrane switch Display status or
you can use both these membrane switches to switch between menu
: items in increasing or decreasing order.
<
TRAINING INSTITUTE
Status Significance
display
You can call up further existing errors with both of these membrane
: switches next to the display. The errors are numbered consecutively and
the corresponding number of the error is displayed at the top right.
< Once the error with the number 1 has been reached and you press the
upper membrane switch again, the display changes back to the menu
Display states.
* To leave the Memory error submenu you can press one of the adjacent
membrane switches.
If there is an error, the message ERROR appears as with the other menu
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items in the third line.
You can switch on this display when setting a constant engine speed if
you would like to set the constant engine speed to a certain value
(e.g. 1300 rpm);
TRAINING INSTITUTE
The bar graph in the last line shows to which percentage the performance
of the hydraulic pumps is throttled to (1 box is approx. 5 %; the diagram
shows approx. 40 %). The display is updated constantly. The bar display
shows 100 % if the critical load control CLC is switched off.
After STATUS the message ERROR appears if there is an error message.
The menu Display states remains switched on until you select another
menu with the corresponding membrane switch or until there is an error
message.
Menu Display In this menu you can see the current telescope status and the extended
telescoping status length of the telescoping cylinder.
and teleautomatic
Select the menu. Press the membrane switch Display telescope status and
teleautomatic.
The display Crane control now changes in
the menu Display telescope status and teleauto-
matic; in the top line the message TELESCO-
PING appears.
0 0 > 20 < 0 0
The display changes depending on the tele-
scoping status; this is described in more
TELESCOPING detail in the section Telescoping gear;
TELE: T3 L: 20:3%
TRAINING INSTITUTE
Power unit In this menu, you can enter the maximum speed of all power units.
speeds/critical
load control menu
Select the menu; press the membrane switch Power unit speeds/critical
@ load control once to do this.
The crane control display now switches to
the menu Power unit speeds/critical load control;
the entry SPEED appears in the uppermost
line.
SPEEDS
SLEWING GEAR The most recently selected menu item (here
NORMAL : 95 % slewing gear) appears in the second line.
POINT : 45 %
You can call up different menu items after each other by repeatedly pres-
@ sing the membrane switch Display status or
You can use both these membrane switches to switch between menu
: items in increasing or decreasing order.
Main hoist
Auxiliary hoist1)
Derricking gear
Telescoping gear
Slewing gear
Swing-away lattice (hydraulic cylinder for inclining the lattice extension)
Critical load control CLC;
1)
only with additional equipment and if the auxiliary hoist or a lattice
extension is connected electrically
<
TRAINING INSTITUTE
H The arrow to the right always refers to the value with which the crane
control calculates at the moment.
Before you can enter the new value for the maximum speed, you must
switch to entry mode.
Press the Entry mode membrane switch to switch on the entry mode for
+ NORMAL.
Press this membrane switch to switch on the entry mode for POINT.
* The entry request flashes in front of the two
numerical values ( e.g. with NORMAL, in
front of 95 %).
You can only newly enter the value which has
SPEEDS
the entry request in front of it.
SLEWING GEAR
NORMAL : 95 % You can enter values from 10 % to 100 % for
NORMAL.
POINT : 53 % The values for POINT are limited.
Crane operation
13.3 Crane work with the main boom
TRAINING INSTITUTE
When you hold down the membrane switch, the value continuously
changes by 5 % intervals.
Press this membrane switch if you want to set the value back to the
initial state.
Once you have entered the desired value, you have to save it.
H
Press this membrane switch to save the new maximum speed.
The newly set speed is accepted by the crane control only if you have
saved it.
You can also enter both values (NORMAL and TOP SECTION) anew and
then save them together with enter.
You can no longer set the entry back with ESC after saving.
Before you can change the setting, you have to change to the entry mode.
To do this press one of the two right membrane switches Entry and view,
* Display and hold it down briefly.
+
TRAINING INSTITUTE
Press this membrane switch in order to switch off the critical load
< control; the entry OFF appears in the third line.
Press this membrane switch in order to switch on the critical load
: control; the entry ON appears in the third line.
Press this membrane switch to save the changed entry.
The menu Power unit speeds/critical load control stays on until you select
> another menu with the corresponding membrane switch or until there is
an error message.
Access emergency If the crane control no longer receives signals from a length indicator or
operation menu proximity switch, if the received signals from the locking pin statuses are
unrealistic, or if the crane control recognizes an error in a valve for the lok-
king mechanism, the following crane movements are switched off:
retracting and extending,
locking and unlocking telescoping cylinders,
locking and unlocking telescope sections.
To start the emergency program, a key code must be entered in this line:
Press the following membrane switches next to the display one after
the other:
: <
H
Each correct entry is confirmed on the display with a star (*).
If you press the wrong membrane switch more than once, the entries
which have already been confirmed (*) will also be erased and the key
combination must be entered again.
When the key combination has been correctly entered, the crane control
starts the emergency operation.
Display of an The crane control shows current errors with priority on the display Crane
error message control. As soon as there is an error, the display switches to the Error
message display.
The message ERROR MESSAGE appears in
the top line.
The power unit concerned is displayed in the
ERROR MESSAGE
second line (e.g. the telescoping gear).
TELESCOPING GEAR The third line shows the designation of the
J3502 : 01000000 part on which a malfunction occurred. Be-
hind that is a numerical code which descri-
STATUS : 01000001 bes the cause of the error.
The numerical code in the last line describes the area in which the error
occurred.
TRAINING INSTITUTE
Press the membrane switch Enter once to acknowledge; there are three
possible reactions:
If no further error message is in the queue, the display switches to the
menu which was selected before the error message occurred.
If further error messages are in queue, the next error message appears
on the display. You can acknowledge all error messages one after the
other.
If the error message was displayed because the crane control cannot
detect any lengths and positions (proximity switch or length indicator is
faulty or the line has been cut), the crane control switches to the sub-
menu Emergency operation after the acknowledgement;
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error messages again.
The error memory is deleted each time the ignition is switch off. As long
as the cause of error is not eliminated, the error message appears after
switching on the ignition and is again stored in the error memory after
acknowledging. In this way you can also note the error messages later if
you have switched off the ignition, e.g. to contact GROVE Product
Support.
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