Im0002 M02 0001

DOSSIER REGLEMENTAIRE / REGULATORY DOSSIER
DIRECTION DE LA PROTECTION DU PATRIMOINE

ENERGITIQUE ET MINIER
DIRECTION OF ENERGY AND MINE PATRIMONY PROTECTION
MINISTERE DE L’ENERGIE ET DES MINES

MINISTRY OF ENERGY AND MINES
IN SALAH GAS
DESIGNATION DE L’EQUIPEMENT / EQUIPMET DESIGNATION
AC Generator
DOSSIER FINAL
FINAL DOSSIER
CONTRAT / CONTRACT
Petrofac E&C International Limited
RAISON SOCIALE OU FOURNISSEUR / COMPANY OR VENDOR

ABB Automation Technology
SOMMAIRE OUTLINE
00. PIECES No 2 A 9 DU DOSSIER D’ETUDE 01. ITEMS 2 TO 9 OF THE PRELIMINARY DESIGN

PRELIMINAIRE DOSSIER
10. LETTRE D’APPROBATON DU DOSSIER 10. APPROVAL LETTER OF THE PRELIMINARY

D’ETUDE PRELIMINAIRE EMISE PAR DPEM DESIGN DOSSIER ISSUED BY DPEM
11. LETTRE OU TELEX EMIS PAR 11. LETTER OR TELEX ISSUED BY THE
L’ENTREPRENEUR DEMANDANT LA PRESENCE CONTRACTOR REQUESTING THE PRESENCE
DE L ‘INSPECTEUR DPEM POUR LES OF THE DPEM INSPECTOR FOR TESTS AND
EPREUVES ET CONTROLES EN USINE INSPECTIONS AT THE FABRICATOR SHOP
12. REPONSE ECRITE DE DPEM CONFIRMANT OU 12. WRITTEN REPLY FROM DPEM CONFIRMING
NON LA PRESENCE DE SON REPRESENTANT WHETHER OR NOT THE PRESENCE OF ITS
OU DE SON DELEGUE REPRESENTATIVE OR ITS DELEGATE
13. CERTIFICAT D’HOMOLOGATION DES 13. QUALIFICATION CERTIFICATES OF THE

PROCEDURES DE SOUDAGE (PQR) WELDING PROCEDURES (PQR)
14. ATTESTATION DE QUALIFICATION DES 14. QUALIFICATION CERTIFICATES OF WELDERS

SOUDEURS ET OPERATEURS DE SOUDAGE OR WELDING OPERATORS (VALID AT THE
VALIDES A LA DATE DES OPERATIONS DE DATE OF THE WELDING OPERATIONS)
SOUDAGE
15. CERTIFICATS DES MATERIAUX AYANT SERVI 15. CERTIFICATES OF THE MATERIALS USED FOR
POUR L’ELABORATION DES PARTIES ET THE FABRICATION OF THE PARTS AND
PIECES DE L’APPAREIL (CARACTERISTIQUES SECTIONS OF THE EQUIPMENT (PHYSICAL
PHYSICO-CHIMIQUES) ET DES ELCTRODES. AND CHEMICAL CHARACTERISTICS) AND
ELECTRODES
16. RAPPORT DETAILLE DES CONTROLES NON 16. DETAILED REPORTS OF THE NON
DESTRUCTIFS EFFECTUES SUR LES DESTRUCTIVE EXAMINATION CARRIED OUT
SOUDURES OU SURFACE DES APPAREILS ON EQUIPMENT WELDS OR SURFACES
OU/ET LEURS ELEMENTS ET LES RAPPORTS AND/OR THEIR PARTS, PLUS REPORTS OF THE
DES CONTROLES DESTRUCTIFS EFFECTUES DESTRUCTIVE TESTING PERFORMED DURING
LORS DE LA FABRICATION. THE FABRICATION.
17. DIAGRAMME DES TRAITEMENTS THERMIQUES 17. THERMAL TREATMENT CHARTS
18. CONDITIONS DES EPREUVES 18. HYDROTESTING CONDITIONS

HYDROSTATIQUES
19. CERTIFICAT D’INSPECTION DE VISITES 19. INTERNAL AND EXTERNAL INSPECTION

INTERNES ET EXTERNES CERTIFICATES
20. CERTIFCAT D’EPREUVE HYDROSTATIQUE 20. HYDROTESTING CERTIFICATE
21. PLAQUE D’IDENTIFICATION POUR APPAREIL A 21. NAME PLATE FOR PRESSURE EQUIPMENT
PRESSION
22. CERTIFICAT D’ESSAI 22. TEST CERTIFICATE
23. PLAQUE POUR LES ÉCHANGEURS THERMIQUES 23. PRO-FORMA NAME PLATE FOR HEAT EXCHANGERS
DOCUMENT No. 2 DOCUMENT No. 2
CERTIFICATION PAR LA CHAMBRE DE CERTIFICATION BY THE CHAMBER OF COMERCE

COMMERCE DES SIGNATURES DU FABRICANT – OF THE FABRICATOR SIGNATURES – ALGERIAN
VISA DU CONSULAT ALGERIEN CONSULATE STAMP
DOCUMENT No 3 DOCUMENT No 3
CERTIFICAT DE CONFORMITE ET DE VISITES CERTIFICATE OF CONFORMITY AND OF INTERNAL

INTERIEURES ET EXTERIEURES AND EXTERNAL INSPECTIONS
NOTES DE CALCUL DESIGN CALCULATIONS

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.  ABB
TECHNICAL SPECIFICATION FOR BRUSHLESS SYNCHRONOUS GENERATOR
CLIENT : Rolls Royce

PROJECT : BP In Salah 3rd Unit
TYPE : AMS 1250LC
OUR REFERENCE : L001071-A1
DRIVEN BY : Gas Turbine RB211
DATE : 2008-06-04
___________________________________________________
SECTION PAGE
A. RATED DATA 2
B. STANDARDS 2
C. OTHER PERFORMANCE DATA 2
D. SITE CONDITIONS 3
F. INSTALLATION DATA 4
G. INCLUDED ACCESSORIES 5
H. WORKSHOP TESTS 8
ENCLOSURE NUMBER
INSPECTION PLAN XYK 210 044-FMD
GENERATOR CURVES : XYK 210 094-FMD
PAGE
- GENERATOR OUTPUT VS. COOLING AIR TEMP. 1
- EFFICIENCY CURVES 2
- SATURATION CURVES - A 3
- V-CURVES 4
- CAPABILITY DIAGRAM 5
SHORT CIRCUIT EQUATIONS XYK 210 089-FMD
Project: M.A214.01 A
PO. IM0002 A
AE059316
No. of sh.
Prep. AP/MAE P.S 2008-06-04 Technical Specification
Appr. / Sjöberg Lars G 15/01/2009 BP In Salah 3rd Unit 9
Resp.
dept.
AP/MA L001071-A1
Document number Lang. Rev. ind. Sheet
ABB AB, Machines XYK210045-FMD en B 1

TEMPLATE: NORMAL.DOT; PRINTDATE: 1/15/2009 2:37:00 PM; SAVEDATE: 1/15/2009 12:44:00 PM; OSKAR VERSION: 3.48 (2008-03-17)
A. RATED DATA
at cooling air temperature 40 oC
Output kVA : 25375

Power factor ( overexcited ) : 0.80
Voltage V (±5%) : 10000
Frequency Hz (±2%) : 50
Speed r/min : 1500
Current A : 1465
Exciter type : GLA 600D
Excitation V/A : 69 / 12
B. STANDARDS
Applicable standards : IEC 60034-1

Insulation class stator and exciter : F
Insulation class main rotor : H
Temperature rise, stator within class : B total temperature
Temperature rise, rotor within class : B total temperature
C. OTHER PERFORMANCE DATA

Note: The losses from the fan motors, 15 kW, are included in the efficiency.
Efficiency at P.F. 0.80 and

100 / 75 / 50 / 25 % load % : 97.85 97.65 97.06 94.96
Efficiency at P.F. 1.00 and
100 / 75 / 50 / 25 % load % : 98.37 98.21 97.73 96.01
Reactances:
- Xd (±15%) % : 163
- Xd' unsat/sat " % : 34.1 / 29.3
- Xd" unsat/sat " % : 23.5 / 20.0
- X0 % : 9.6
- X2 % : 23.5
Time constants:
- Td' s : 1.04
- Td" s : 0.027
- Td0' s : 6.74
- Ta s : 0.19
Excitation main machine:

- voltage no load V : 61
- voltage full load V : 144
- current no load A : 210
- current full load A : 491

Sudden short circuit current (peak) kA : 21

Short circuit ratio % : 63
Max. field forcing for 10 seconds

(percentage of rated excitation) % : 203
Sustained short circuit, stator current for 10 seconds
at symetrical conditions % : 300
Max. permissible overspeed r/min : 1800
Max. continuous negative sequence current % : 8

Fault condition capability (I2/IN)2t s : 20
D. SITE CONDITIONS
Ambient temperature range °C : 0 - +55

Altitude m : < 1000
Location : Outdoors
Hazardous area classification : Non hazardous area

F. INSTALLATION DATA
Protection form/cooling form : IP55 IC6 A1A6
Heat losses:
- Cooling air kW : 447 ( at rated load )
- Lubrication oil kW : 31.2
Arrangement form : IM 1005
Sleeve bearings:
- Max. axial play towards D-end mm : 12.0
- Max. axial play towards N-end mm : 12.0
- Max. permissible axial thrust kN : 0
- Min. barring speed rpm : 45
- Required oil flow to bearings (Total) l/min : 49.0
- Oil temperature range to bearings °C : 40 - 65
- Required oil pressure at 40 °C kPa : 150
At higher pressure an orifice should be used.
- Supply oil pressure kPa : 150
- Type of oil : ISO VG 46
- Degree of purity for oil : 17/15/12 acc. to ISO 4406:1999
Weights:
- Total (complete machine, excluding terminal box) kg : 73000
- Stator kg : 27150
- Rotor kg : 21250
- Terminal box kg : 1700 B
Rotor inertia (J=m*rm2) kgm2 : 3406
Direction of rotation (at drive end, facing shaft end) : CLOCKWISE
First lateral critical speed (based on stiff foundation) r/min : 1800
Noise level (at 1m acc.to ISO 3744) dB(A) : 82 , Tol. +3 dB(A)
Static force on each machine foot kN : 90

Dynamic force on each machine foot kN : ±189
Auxiliary equipment power supply:

- Anticondensation heaters in the main machine V, ph, W : 230, 1, 5 x 400
- Anticondensation heater in the exciter V, ph, W : 230, 1, 400
- Anticondensation heater in main terminal box V, ph, W : 230, 1, 400
- Separate fan motors for external cooling air V, ph, kW : 400, 3, 15 (for two motors)(3 x 50%)

G. INCLUDED ACCESSORIES
Cooling arrangement IC6 A1A6

Self circulated inner air circuit cooled by built-on
air-air heat exchanger. External air stream provided
by separate fans, normally two fans of three service.
Protection form IP55.
Exciter
Main brushless exciter type GLA for DC excitation
complete with diode bridge, thyristors, RC-circuits
and control box.
Pilot Exciter (PMG) single phase type.

MCB - PMG over current protection: 20 A.
Mounting arrangement IM 1005

Horizontal machine with two bearings,
one shaft extension.
DE shaft end forged flange.
Foundation details
Machine provided with 8 feet.
Mounting kit for steel foundation including:

1 set of laminated stainless steel shims 10 mm.
Holding down bolts and dowel pins.
No alignment or grouting included in ABB scope of supply.
Jacking bolts vertical adjustment.
Bearings
Sleeve bearings suitable for flood oil lubrication
provided by others.
Connection at common point at side of machine.
The lube oil drain pressure must be less than or

equal to the machine ambient pressure.
An oil drain pressure of 200-1000 Pa lower than
the bearing ambient is recommended.
Customer connection flange acc. to ANSI B16.5, Cl.150.

Raised face type 316 series SS. B
Inlet pipe in stainless steel connection at the left hand side.

Outlet pipe in stainless steel connection at the right hand side.
Orifice for pressure reduction.

Provision for jacking oil.

Emergency oil requirement
Main terminal
Heaters in HV terminal box.
Large stator terminal box, left side.
Stator terminal box protection IP55 with all 12
ends brought out and neutral point terminated
inside the box. Connection from underneath.
Grounding clamps inside and outside.
The main terminal box is delivered as a loose item,

assembly on site is not included in ABB's scope of supply.
The main terminal box needs to be supported from beneath.

Supports are not included in ABB's scope of supply.
For terminal box weight see section F.
Line side
3 - Rogowski coils one per phase

3 - Voltage transformers
3 - Current transformers with 3 cores
1 - Earthing device 3 phase, ball-bolt.
Neutral side
3 - Current transformers with 3 cores

1 - Current transformer with single core
In separate enclosure IP54
1 - Neutral grounding resistor, 750 A for 10 sec. (7,7  )

Anticondensation heaters
"Black heat" anti condensation heaters.
In both main machine, exciter and terminal box.
Termination in separate boxes (normally opposite

main supply side).
The anticondensation heaters should always be

connected during stand still.
Measurement and control

Resistance temperature detectors
All PT100 double elements (excl. stator) DIN.
6 in the stator winding

1 in each bearing
2 in cold air
1 in hot air
Surge protection,varistors, on RTD:s
Vibration control proximity type in two radial

planes, 90° apart
2 probes per bearing mounted outboard the bearing centerline
2 proximitors per bearing
including mounting and intercables.
Acceptance test for shaft run-out measurement is made in V-blocks.
Burnishing surface for proximity type of vibration probes,

maximum combined electrical and mechanical run out 22 µm (0.87 mils) peak-to-peak.
Flow control glass in oil outlet,

stainless steel, 1 per bearing.
Shaft grounding brush on D-end.
Bonding
SS 316 steel junction boxes IP 56. A
Noise damping
Silencer at the air-air heat exchanger.

Surface treatment
According Paint spec UK600-5006 offshore
Primer coating - Zinc rich epoxy primer Interzinc 52 HS : 75 µm

Intermediate coating – epoxy intermediate coat Intergrade 475 HS: 2 x 100 µm
Finish coating - acrylic top coat Interfine 629 HS: 60 µm
Colour : 08B21 acc. to BS4800 A
H. WORKSHOP TESTS
ABB AB Machines standard procedure is to

perform a type test for a single machine order. If two or
more identical machines are ordered, then a type test is
performed on the first machine and routine tests on the
remaining machines.
Proposed workshop tests according to enclosed

INSPECTION PLAN are part of our manufacturing
program and are part of the quoted price of the machine.
Witnessing of testing
Participation in a test specially arranged, time to be agreed between

ABB AB Machines and customer, 2 weeks advance notice,
date will be confirmed 1 week prior to scheduled test date.
The performance calculations are carried out and presented
to customer during his visit.

PLANS DETAILLES AVEC INDEX DETAILED DRAWINGS WITH INDEX

1 2 3 4 5 6
ENCLOSURE MATERIAL INCLINED CANOPY TO
FRAME: 2mm THICK STAINLESS STEEL 304 PREVENT WATER BUILD UP 1866
COVERS: 1.5mm THICK STAINLESS STEEL 304 1721
AIR VENT WITH
FINISH: NATURAL IP54 FILTER MESH
(REPLACEABLE)
DEGREE OF PROTECTION
EXTERNAL SKIN
A RESISTOR ENCLOSURE INGRESS (IEC60529) IP23 A
CABLEBOX INGRESS (IEC60529) IP54 BOLTED REMOVABLE
EXTERNAL SKIN INGRESS (IEC60529) IP54 COVERS
ELECTRICAL (IEC60071) 125kV BIL (GRADED TO EARTH) M12 NEUTRAL BUSHING
24kV/ 125kV BIL
TECHNICAL DATA
RATED SYSTEM VOLTAGE 10000V
RATED VOLTAGE 5775V STAINLESS STEEL
RATED CURRENT 750A RATING PLATE
RATED TIME 10 seconds
CONTIUNOUS CURRENT 60A
RESISTANCE AT 25°C 7.7 Ohms (±10%)
2220
MAX ELEMENT TEMP RISE 1000°C
HV CABLEBOX
1930
ELEMENT TYPE EDGEWOUND 'RP' TYPE
BOLTED REMOVABLE
ELEMENT MATERIAL STAINLESS STEEL ALLOY
COVER
APPROX UNIT WEIGHT 775kg
1480
CABLE ENTRY VIA
B UNDRILLED B
835
ALUMINIUM
GLAND PLATE
465
M12 EARTH BUSHING
1.2kV / 30kV BIL A A
230 2 x M12 FRAME EARTH 366

DIAGONALLY OPPOSITE
1150 527
EXTERNAL ENCLOSURE
INCOMING HAS A BASE PLATE FITTED
CABLE
AIR VENT WITH
4 x FIXING IP54 FILTER MESH
HOLES n16 (REPLACEABLE)
C C
A-A
1742
1677
NER
DRAWING TAG No. XYK 213 760-FMD

362,5
MATERIAL: WEIGHT: 775.0kg

FINISH: 1st CONTRACT: CR24231
OUTGOING
32,5
CABLE
428 TOLERANCE:- +/- 0.5 mm (UOS) A3 DRAWING TITLE
D 36 1542 DIMENSIONS IN mm (UOS) 10kV NEUTRAL EARTHING D
NEUTRAL EARTHING RESISTOR 1614 TEL:(+44)(0)1162733633 RESISTOR ARRANGEMENT
WIRING DIAGRAM FAX:(+44)(0)1162737911
B UPDATED TO COMMENTS 08/09/2008 HB Evington Valley Road, email:sales@cressall.com DRAWING.No. SHEET ISS
A 1ST ISSUE 26/08/2008 HB Leicester.LE5 5LZ http//www.cressall.com
ZONE ISSUE ECN DESCRIPTION DATE DRAWN APPROVE
UK.
© Cressall Resistors Ltd. 2008
111563 1 of 1 B
1 2 3 4 5 6
ABB Automation Technology Products Record Prep.: MA Per-Erik Lindh
Title: Shaft displacement GBA-machine Date: 2008-08-13
L1
L2 L3
ND-END A B D-END
Y Y Y
X Z X
B-B A B
A-A
CL MACHINE
THERMAL EXPANSION SHAFT DISPLACEMENT

FOR THE CALCULATION OF THE
COLD OPERATION A-A B-B
TOTAL SHAFT DISPLACEMENT
20oC / 68oF 65oC / 149oF X Y X Y IT IS ASSUMED THAT IN COLD
L1 DISPLACEMENT DUE TO CONDITIONS THE SHAFT LIE IN
L2 2400 2401.296 THERMAL EXPANSION 0.000 0.305 0.000 0.305 THE BOTTOM OF THE BEARINGS.
L3 DISPLACEMENT DUE TO
ROTATION 0.077 0.096 0.077 0.098
TOTAL DISPLACEMENT
0.077 0.401 0.077 0.403
DIRECTION OF ROTATION (FACING DRIVE END): CLOCKWISE
Project:BP In Salah 3rd Unit Doc. no.: XYK210097-FMD

Resp. dept.: MA Customer: Rolls Royce Lang.: en Rev. ind.:
Appr.: Proj. no.: L001071-A Sheet: 1 (1)

1 2 3 4 5 6 7 8
A A
Project name: BP In Salah 3rd Unit

Customer: ABB Inc., USA
B Project no: L001071 B
1 List of contents
2 Line side connection
3 Voltage transformers
4 Generator
C 5 Neutral point side connections C
6 Heaters
disclosure to third parties without express authority
information contained therein. Reproduction, use or
We reserve all rights in this document and in the
7 Temperature detectors in stator

8 Temperature detectors in bearings
9 Temperature detectors in air
is strictly forbidden. © ABB
10 Motor Cooling Fans

11 Vibration monitoring
D D
80 Revision Notes
E E
Based on Prepared Title Circuit diagram External doc. id.

2008‐06‐10 A Sarajlic
Approved List of contents Ref. designation
F Customer ABB Inc., USA 2008‐12‐03 P‐E Lindh Project M.A214.01 In Salah PO.IM0002 F
Project no. Project name Work order id. Resp. (division/department) Released Document kind Document id. Rev. Lang. Page Cont.
L001071 BP In Salah 3rd Unit L001071‐A1 MAE Circuit diagram XYK 214 100‐FMD B en 1 2
D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1
L2
A A
L3
+MTB +MTB.GC
W
V
U
Earthing balls
‐X1
B ‐1 7 B
‐E1 1001
8
‐2 9
‐E2 1002
10
Rogowski
‐3 11
Coil
‐E3 1003
12
P1 P1 P1 ‐X1
52
C 53 C
13
1s1 1s1 1s1

14
2500/1A
20VA Cl.0,5 FS5 ‐CT4 ‐CT5 ‐CT6 15 I1NE
3BSY 200 400‐FMD/33.A1
1s2 1s2 1s2 16 I1L1 Auto Voltage
3BSY 200 400‐FMD/33.A1
17 I1L2 Regulator
3BSY 200 400‐FMD/33.A1 AVR
18 I1L3
3BSY 200 400‐FMD/33.A1

‐X1
21
22
23
D 2s1 2s1 2s1 24 D
2500/1A
20VA 5P20 ‐CT4 ‐CT5 ‐CT6 25
2s2 2s2 2s2 26
27
28
‐X1
31
32
33
2500/1A 3s1 3s1 3s1 34
20VA Cl.0,5 FS5 ‐CT4 ‐CT5 ‐CT6
E 35 E
3s2 3s2 3s2 36
37
P2 P2 P2
38
W1
V1
U1
>/3.A2
>/3.A2
>/3.A1
Based on Prepared Title Line side connection External doc. id.

Approved Ref. designation
D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+MTB
>/2.E2
>/2.E1
>/2.E1
A +MTB.GC A
V1
W1
U1
‐VT1 a
A
n
10 kV 110V 110V da
√3 √3 3 N
30VA Cl 0.5
B dn B
100VA Cl 3P
‐VT2 a
A
n
‐X11
da 5 MCB_PT_T1_1
N 3BSY 200 400‐FMD/16.C2
11 ‐F1 14 6 MCB_PT_T1_2
3BSY 200 400‐FMD/16.C2
dn 12 7
‐VT3 a 1 2 1 U1L1 Auto Voltage
3BSY 200 400‐FMD/33.B1
3 4 2 U1L2 Regulator AVR
A 3BSY 200 400‐FMD/33.B1
Synchronizing
n 5 6 3 U1L3
3BSY 200 400‐FMD/33.B1
C da 6A K 4 U1NE C
N I>/ 3BSY 200 400‐FMD/33.B1
dn
‐X12
5 MCB_PT_T2_1
3BSY 200 400‐FMD/16.C2
11 ‐F2 14 6 MCB_PT_T2_2
3BSY 200 400‐FMD/16.C2
12 7
1 2 1 U2L1
3BSY 200 400‐FMD/52.C2
3 4 2 U2L2 Generator
3BSY 200 400‐FMD/52.C2
5 6 3 U2L3 Protection
3BSY 200 400‐FMD/52.C2
D 6A K 4 U2NE D
I>/ 3BSY 200 400‐FMD/52.D2
‐X13
5
11 ‐F3 14 6
12 7
1 2 1 Uda
3BSY 200 400‐FMD/52.D2 Generator
2 Udn
6A K I>/ 3BSY 200 400‐FMD/52.D2 Protection
E E
2
‐R10
W1
1
V1
U1
>/4.A1
>/4.A2
>/4.A2
Based on Prepared Title Voltage transformers External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+GEN
Connection box
A +GF PMG and exciter A
>/3.E2
>/3.E2
>/3.E1
‐X1
3
‐F1
V1
W1
U1
11 14 4
12 5 MCB_PMG_T1_2
3BSY 200 400‐FMD/16.B1
6 MCB_PMG_T1_1
3BSY 200 400‐FMD/16.B1
Clockwise rotation A1 1 2 1 A1
3BSY 200 400‐FMD/12.B1
Faceing D‐end A2 3 4 2 A2
phase sequence U, V, W 3BSY 200 400‐FMD/12.B1
PMG I>/
B B
F1 F1
3BSY 200 400‐FMD/12.E1
GS
‐GEN
25375 kVA F2 F2
3BSY 200 400‐FMD/12.E1
10kV±5%, 50 Hz
1465A EXCITER
PF=0.80
C C
D D
E E
W2
V2
U2
/5.A2
/5.A2
/5.A1
Based on Prepared Title Generator External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
>/4.E2
>/4.E2
>/4.E1
+MTB +MTB.GC
A A
V2
W2
U2
P2 P2 P2 ‐X2
11
12
13
2500/1A 3s2 3s2 3s2 14
20VA 5P20 ‐CT1 ‐CT2 ‐CT3 15
3s1 3s1 3s1
16
17
B 18 B
‐X2
21
22
23
2s2 2s2 2s2 24
2500/1A ‐CT1 ‐CT2 ‐CT3 25 I2NE
20VA 5P20 2s1 2s1 2s1 3BSY 200 400‐FMD/62.B1
26 I2L1 Generator
3BSY 200 400‐FMD/62.A1
27 I2L2 Protection
3BSY 200 400‐FMD/62.A1
28 I2L3
3BSY 200 400‐FMD/62.B1
‐X2
C 31 C
32
33
2500/1A 1s2 1s2 1s2 34
Cl. X ‐CT1 ‐CT2 ‐CT3 35 I3NE
1s1 1s1 1s1 3BSY 200 400‐FMD/52.B2 Generator
36 I3L1
3BSY 200 400‐FMD/52.A2 Differential
37 I3L2 Protection
P1 P1 P1 3BSY 200 400‐FMD/52.A2
38 I3L3
3BSY 200 400‐FMD/52.B2
V2
W2
U2
‐X2
D s2 41 I4NE1 Generator E/F
D
750/1A ‐CT11 3BSY 200 400‐FMD/62.C1
10VA 5P10 s1 42 I4NE2 Protection
3BSY 200 400‐FMD/62.C1
E +NGR E
750A, 10s
60A cont.
‐R21
Based on Prepared Title Neutral point side connections External doc. id.
D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+GEN +MTB
A A
Heater in Stator Heater in Exciter Heater in terminal box
‐HE1 ‐HE2 ‐HE3 ‐HE4 ‐HE5 ‐HE7

‐HE6
1 2 1 2 1 2 1 2 1 2 1 2
1 2
400 W 400 W 400 W 400 W 400 W 400 W
B 400 W B
+GB
C C
+MTB.GC
7HE2
7HE1
D D
4HE2
4HE1
2HE2
3HE2
5HE2
6HE2
7HE2
2HE1
3HE1
5HE1
6HE1
7HE1
1HE2
1HE1
Connected at site
E E
230V, 50Hz, 2800W
Based on Prepared Title Heaters External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+GEN
A A
Stator winding U Stator winding V Stator winding W Stator winding U Stator winding V Stator winding W
‐R1 ‐R2 ‐R3 ‐R4 ‐R5 ‐R6

B B
White
White
White
White
White
White
White
White
White
White
White
White
Red
Red
Red
Red
Red
Red
C C
+GA
D D
4R2
4R2
2R2
2R2
3R2
3R2
4R1
5R2
5R2
6R2
6R2
1R2
1R2
2R1
3R1
5R1
6R1
1R1
E E
Based on Prepared Title Temperature detectors in stator External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+GEN
A A
Bearing RTD's
D‐End ND‐End
‐R13 ‐R14
B B
C C
+GA
D D
13R4
13R4
14R2
14R2
14R3
14R4
14R4
13R2
13R2
13R3
14R1
13R1
E E
Based on Prepared Title Temperature detectors in bearings External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+GEN
A A
Hot Air Cold Air ND‐End Cold Air D‐End
‐R17 ‐R18 ‐R19

B B
C C
+GA
D D
17R4
17R4
18R4
18R4
19R4
19R4
17R2
17R2
17R3
18R2
18R2
18R3
19R2
19R2
19R3
17R1
18R1
19R1
E E
Based on Prepared Title Temperature detectors in air External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+GEN
A A
Motor Cooling Fan1 Motor Cooling Fan2 Motor Cooling Fan3
B M ‐PE M ‐PE M ‐PE

B
‐M1 3 ‐M2 3 ‐M3 3
3x400V, 50Hz 3x400V, 50Hz 3x400V, 50Hz
18.5kW 18.5kW 18.5kW
U1 V1 W1 U1 V1 W1 U1 V1 W1
C C
+GH
PE
PE
PE
2
3
4
5
6
7
8
9
1
D D
E E
Based on Prepared Title Motor Cooling Fans External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+GEN
A A
Vibration monitor
X Y X Y
ND‐End ND‐End D‐End D‐End
‐B1 ‐B2 ‐B3 ‐B4
B B
C C
+GA
‐T1 ‐T2 ‐T3 ‐T4

com
com
com
com
out
out
out
out
VT
VT
VT
VT
D D
E E
Based on Prepared Title Vibration monitoring External doc. id.

D041_A3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
REVISION
Rev.ind. Page Description Date/Init.
A All Added Customer Ref. designation. 2008‐09‐11/AdSa

3 Updated Signal References.
B 2,3,5 Changed junction box item designation from +MTB.GC1/GC2 to +MTB.GC. 2008‐12‐03/AdSa
6 Changed junction box item designation from +GEN.GE to +GEN.GB and from +MTB.GC1 to +MTB.GC.
B 10 Added junction box +GEN.GH with terminals. Changed cooling fans power from 6.3kW to 18.5kW. B
C C
D D
E E
Based on Prepared Title Revision Notes External doc. id.

D041_A3
1 2 3 4 5 6 7 8
SPECIFICATIONS DE PROCEDURES DE SOUDAGE WELDING PROCEDURE SPECIFICATIONS

(W.P.S) (WPS)
SPECIFICATIONS D’INSPECTION ET D’ESSAIS INSPECTION AND TESTING SPECIFICATIONS

DOCUMENT No 10
DOCUMENT No 10
LETTRE D’APPROBATION DU DOSSIER D’ETUDE APPROVAL LETTER OF THE PRELIMINARY DESIGN

PRELIMINAIRE EMISE PAR DPEM DOSSIER BY DPEM
REPONSE ECRITE DE DPEM CONFIRMANT OU WRITTEN REPLY FORM DPEM CONFIRMING THE
NON LA PRESENCE DE SON REPRESENTANT OU ATTENDANCE OF ITS REPRESENTATIVE OR
DELEGUE DELEGATE
CERTIFICATS D’HOMOLOGATION DES QUALIFICATION CERTIFICATES OF WELDING

PROCEDURES DE SOUDAGE (PQR) PROCEDURES (PQR)
Not Applicable
ATTESTATIONS DE QUALIFICATION DES QUALIFICATION CERTIFICATES OF WELDERS AND

SOUDEURS ET OPERATEURS DE SOUDAGE WELDING OPERATORS
Not Applicable
CERTIFICATS DES MATERIAUX AYANT SERVI CERTIFICATES OF MATERIALS USED FOR THE
POUR L’APPROBATON DES PARTIES ET PIECES APPROVAL OF THE EQUIPMENT PARTS AND
DE L’APPAREIL ET DES ELECTRODES SECTIONS AND ELECTRODES
We reserve all rights in this document and in the information contained therein. Reproduction,use or disclosure to third parties without express authority is strictly forbidden.
ABB AB; 2002
Index Material Certificate

Synchronous Generator AMS 1250LC
Generator Serial No. 8268 123, ABB ref. No.: L001071-A1
Item
on Description Supplier Certificate
ITP
Material check of blank for Scana Steel Björneborg

60 08, 1784
rotor body AB, Sweden
Charge No.:22787/643629-1
558513
Material check of blank to
61 Stena Stål AB, Sweden Charge No.:22314/633825-1
pole tips
558738
18247
Material check of electrical
62 Cogent, Sweden No. 35791
plate of stator core
Certificate for Pilot Exciter EVZ-VUES Brno s.r.o,
63 Serial No. 650416
(PMG) Czech Republic
Type des. Part no.

No. of p.
Prep. /Annelie Kruse Doc. kind List
Appr. /Kruse Annelie E Approved Title Index Material certificate 1
Resp. dept MMO
Doc. no. Lang. Rev. ind. Page
ABB AB L001071D0068 en 1
RAPPORT DETAILLE DES CONTROLES NON DETAILED REPORTS OF THE NON DESTRUCTIVE
DESTRUCTIFS EFFECTUES SUR LES SOUDURES EXAMINATION CARRIED OUT ON EQUIPMENT
OU SURFACE DES APPAREILS OU/ET LEURS WELDS OR SURFACES AND/OR THEIR PARTS AND
ELEMENTS ET LES RAPPORTS DES CONTROLES REPORTS OF THE DESTRUCTIVE TESTING
DESTRUCTIFS EFFECTUES LORS DE LA PERFORMED DURING THE FABRICATION.
FABRICATION.
Not Applicable
DIAGRAME DES TRAITEMENTS THERMIQUES (S’IL THERMAL TREATMENT CHARTS

Y A LIEU) (IF APPLICABLE)
Not Applicable
CONDITIONS DES EPREUVES HYDROSTATIQUES HYDROTESTING CONDITIONS
Not Applicable
CERTIFICATS D’INSPECTION DES VISITES INTERNAL AND EXTERNAL INSPECTION

INTERNES ET EXTERNES CERTIFICATES
5-420 Erb. St. West, Suite 203
WAG Q.A. SERVICES CANADA INC. Waterloo, ON N2L 6K6
Phone: (519) 745-7137
Quality Assurance *Management *Programs * Inspection * Source Surveillance * Auditing
Fax: (519) 745-0826
SOURCE SURVEILLANCE REPORT
Client Client or Supplier PO No. Date of Visit Date of Report Report No.
Rolls Royce – Mt Vernon IM 0002 18-20-May-09 21-May-09 1-Interim

Client Representative Inspector Inspector Signature WQA Job No.
Mr. Daniel Yost Klaus Severin On File 230-10-MA214

Supplier Supplier Location Supplier Contact(s) Standard (Identify)
ABB AB Machines Västeräs- Sweden Mr. Lars Sjöberg IEC 60034-1
Item(s) Purpose / Scope

Synchronous Generator AMS 1250 LC with
Witness tests on Generator , Main Terminal Box, Neutral
Main Terminal Box, Neutral Earthing Resistor Box,
Earthing Resistor Box, GCP, Spare parts
GCP, Spare parts. For RR Project M.A214
Delivery
Status Generator has been released for further processing – NOT including Packaging.
Details of Visit See Attached For Further Details
SUMMARY.
The inspector visited the premises of the manufacturer ABB AB Machines in Västeräs Sweden on 18-20.05.09
to carry out the Witness Inspection and Review Documentation on one Generator AMS 1250 LC and Accessories
Inspection and Documentation review was undertaken for Generator AMS 1250 LC and Accessories as per
Assignment Instruction required by Client Rolls Royce Energy Systems.
Results:
1. Review Documentation Satisfactory
2. Visual Inspection was performed and found acceptable to permit testing – See Comments.
3. Electrical tests performed on Generator AMS 1250 LC and Accessories were satisfactory,
Comments:
1. Minutes of Meeting (MOM) has been issued (Attached)
2. Punch list (Attached) was prepared by myself and Hemant Kashikar (the Client representative) for several
deficiencies and issued to ABB - action items will be verified during final inspection activities.
Remark:
1. Documents showed no stamp of approval of Rolls-Royce
Attendees:
Finn Fuglestein StatoilHydro Principal Engineer Electrical Technology

Hemant Kashikar Petrofac Electrical Engineer
Per Rudelius Bureau Veritas Inspector on behalf of Petrofac
Lars Sjöberg ABB AB Project Manager
Adnan Sarajlic ABB AB Senior Engineer, Control& Application
Klaus Severin WAG QA/ RR WAG QA Inspector on behalf of RR
Source Surveillance Report EL Page 1 of 7 QAR 005 R7

Sep 22, 2005
Phone: (519) 745-7137
Fax: (519) 745-0826
2. Documentation used
RR- Inspection & Test Plan Doc. No. IM0002-Q02-0001 Rev.2

ABB-Inspection & Test Plan Generator Doc. No. XYK 210 044-FMD, rev A
ABB-Technical Specification Generator Doc. No. XYK 210 045-FMD, rev C
ABB-Outline Drawing Generator Doc. No. XYK 210 004-FMD, rev E
ABB-Circuit Diagram Generator Doc. No. XYK 210 100-FMD, rev D
ABB-Outline Drawing MTB Doc. No. XYK 210 780-FMD, rev F ( Main Terminal Box)
ABB-Inspection & Test Plan GCP Doc. No. 3BSY 200 420-FMD, ( Generator Control Panel)
ABB-Technical Specification GCP Doc. No. 3BSY 200 439-FMD, rev B
ABB-Outline Drawing GCP Doc. No. 3BSY 200 401-FMD, rev D
ABB-Circuit Diagram GCP Doc. No. 3BSY 200 400-FMD, rev C
Elec.Gen. Test Procedure Doc. No. IM0002-P01-0004 Rev.2
Technical Specification AC Gen. GED00017934 Project M.A214.01 Petrofac Rev.A
Remark:
ABB confirmed that all Documents are approved by RR.

Comments of RR and Petrofac has been implemented in the Documents.
DETAILS
1. Inspection performed
Inspection has been performed on the following Equipment:

ABB Scope of supply
Item 001 1 ea. Synchronous Generator AMS 1250LC

Serial no. 8268 123
Design no. XYK 210 000-FMD
25375 kVA
10000 V
50 Hz
1465 A
69/12 V/A Exitation
IP 55
Item 002 1 ea. Main Terminal Box

Line side:
3xCT´s(3 cores), 3xVT´s(3 cores)
And 3 x Rogowski coils, one per phase
Earthing device 3 phase, ball-bolt
Neutral side:
3 x CT´s ( 3 cores) and 1x CT ( one Core)
Item 003 1 ea. Neutral Earthing Resistor Box

750 A, 10 sec.
IP 54

Sep 22, 2005
Phone: (519) 745-7137
Fax: (519) 745-0826
Rated continuous current 60A

Double skin design
Item 004 1 ea. GCP( Generator Control Panel)

Serial no. P10449
BASLER DECS-200, REG 316*4
Ordinary and back up and Synchrotact 5.
Item 005 1 ea. Rotor removal tool

Item 006 1 ea. Pare Parts

- Commissioning spare parts
( 6 Diodes, 2 Thyristors and 1 CPU)
- AVR spare parts commissioning
( 1 Exitation contact and 1 Auxiliary relay)
Item 007 1 ea. Export seaworthy packing
Item 008 1 ea. Current Transformers as loose Items

- 3 x CT with 3 core
1.1 Synchronous Generator AMS 1250LC
Inspection steps acc. To ITP no. Doc. No. XYK 210 044-FMD, rev A
Item 1-29 Internal tests
Item 60- 106 official tests

60- 63 only test Certificates
64- 72 work shop tests review Certificates
73- 99 Witnessed tests
100- 106 Calculations, based on the witnessed tests
Item 73 Magnetic Neutral pos. axial play in bearing

Requirement : Spec. 4104 016E-43
Result: Satisfactory
Item 74 Shaft Voltage measurement

Item 75 Phase sequence and Terminal marking

Item 76 Overspeed test


Sep 22, 2005
Phone: (519) 745-7137
Fax: (519) 745-0826
Item 77 Vibration Measurements

Item 78 Vibration Measurement during retardation or acceleration

Item 79 Control of Proximity Vibration Units

Item 80 Voltage and Current Balance

Item 81 No-load losses at P.F.=1

Item 82 No-load Characteristics and losses

Item 83 Short Circuit Characteristics and losses

Item 84 Load point at P.F.=0 ( Full load)

Item 85 Load curve at P.F.=0

And rated voltage
Result: Not performed acc. To spec. not
Necessary due to Full load test Item 84
Item 86 V-curve measurement at rated voltage

And no active output
Requirement : IEEE 115
Item 87 Heat run at P.F.=0

Item 88 Dielectric test after heat run at P.F.=0


Sep 22, 2005
Phone: (519) 745-7137
Fax: (519) 745-0826
Item 89 Sound level measurement

Item 90 Sudden three-phase short-circuit test

At 30,50 and 70% of rated Voltage
Item 91 Negative –sequence reactance (X 2)

Item 92 Zero sequence reactance (X 0)

Item 93 Wave form analysis THD

Requirement : Spec. 3BSM 901325
Item 94 Functional test of jacking oil system

Requirement : Spec. ABB Standard
Only provision for oil pump
Oil pump not ordered
Item 95 PMG , output voltage and frequency

Requirement : Spec. acc. drawing
Item 96 Measurement of insulation Resistance

Before and after dielectric tests
Item 97 Dielectric tests

Item 98 Test of Main Terminal Box

Item 99 Final mechanical Inspection

Visual/Dimensional / Painting of Main Terminal Box

Sep 22, 2005
Phone: (519) 745-7137
Fax: (519) 745-0826
Item 100 Determination of rated excitation current

Item 101 – 106 Determinations based to the actual reached Test results
1.2 GCP
Inspection steps acc. To ITP no. Doc. No. 3BSY 200 420-FMD
Item 1-11 Internal tests
Following checks has been witnessed
Item 31- 41 Witnessed tests

Check on Auto Voltage Regulator
Requirements: Spec. 4169 001-21

Check on Synchronizing

Check on Relay Protection – F1

Check on Relay Protection – F2
Results: Satisfactory, please see test report as per attachment no.

For exceptions and notes, please see attached Punch list
3. Check of Documentation
Internal test Reports has been reviewed
Calibration Certificates has been reviewed
Documentation has to be completed.
Documentation has to be submitted to Rolls Royce for completion of MDR.
Complete MDR will be submitted from RR to Client
MOM and Punch list have been issued and signed by the participants.
Test records have been signed for acceptance.
Please see attachment.
Generator has been released for completion – but NOT released for packaging.

Sep 22, 2005
Phone: (519) 745-7137
Fax: (519) 745-0826
3. Summary:
• Generator serial no. 8268 123 has to be completed acc. to MOM and Punchlist.
Final Inspection will be made internally by ABB and Documented.
• Ready for transport is foreseen in week 22
• Main terminal box has to be completed acc. To MOM and Punchlist.
• Neutral Earthing Resistor Box has to be completed acc. To MOM and Punchlist.
• GCP has to be completed acc. To MOM and Punchlist.
The above will be verified during Final Inspection activities.
4. Attachments:
01 Minutes of Meeting, ( first draft)

02 Punchlist ( first draft)
03 Test Records generator
04 Test Records GCP
05 List of Participants
Pic. no. 5589-5620 FAT 18.05.09

5642-5654 FAT 19.05.09
5672-5678 FAT 20.05.09
Remark: MOM and Punchlist is the first draft, final issues will follows
END OF REPORT
Procedure Compliance Check (Also see attached for details if required)
N/A

Sep 22, 2005
CERTIFICAT D’EPREUVE HYDROSTATIQUE HYDROSTATIC CERTIFICATES
Not Applicable
MODELE DE PLAQUE D’IDENTIFICATION PRO-FORMA NAME PLATE FOR PRESSURE

POUR APPAREIL SOUS PRESSION EQUIPMENT
Not Applicable
CERTIFICATS D’ESSAI TEST CERTIFICATES

DOCUMENT No 23
MODELE DE PLAQUE D’IDENTIFICATION POUR NAME PLATE PRO-FORMA FOR HEAT

ECHANGEUR DE CHALEUR EXCHANGER
Not Applicable

Im0002 M02 0001

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DOSSIER REGLEMENTAIRE / REGULATORY DOSSIER

DIRECTION DE LA PROTECTION DU PATRIMOINE

MINISTERE DE L’ENERGIE ET DES MINES

DESIGNATION DE L’EQUIPEMENT / EQUIPMET DESIGNATION

RAISON SOCIALE OU FOURNISSEUR / COMPANY OR VENDOR

00. PIECES No 2 A 9 DU DOSSIER D’ETUDE 01. ITEMS 2 TO 9 OF THE PRELIMINARY DESIGN

10. LETTRE D’APPROBATON DU DOSSIER 10. APPROVAL LETTER OF THE PRELIMINARY

13. CERTIFICAT D’HOMOLOGATION DES 13. QUALIFICATION CERTIFICATES OF THE

14. ATTESTATION DE QUALIFICATION DES 14. QUALIFICATION CERTIFICATES OF WELDERS

17. DIAGRAMME DES TRAITEMENTS THERMIQUES 17. THERMAL TREATMENT CHARTS

18. CONDITIONS DES EPREUVES 18. HYDROTESTING CONDITIONS

19. CERTIFICAT D’INSPECTION DE VISITES 19. INTERNAL AND EXTERNAL INSPECTION

20. CERTIFCAT D’EPREUVE HYDROSTATIQUE 20. HYDROTESTING CERTIFICATE

22. CERTIFICAT D’ESSAI 22. TEST CERTIFICATE

CERTIFICATION PAR LA CHAMBRE DE CERTIFICATION BY THE CHAMBER OF COMERCE

CERTIFICAT DE CONFORMITE ET DE VISITES CERTIFICATE OF CONFORMITY AND OF INTERNAL

NOTES DE CALCUL DESIGN CALCULATIONS

TECHNICAL SPECIFICATION FOR BRUSHLESS SYNCHRONOUS GENERATOR

CLIENT : Rolls Royce

INSPECTION PLAN XYK 210 044-FMD

GENERATOR CURVES : XYK 210 094-FMD

SHORT CIRCUIT EQUATIONS XYK 210 089-FMD

ABB AB, Machines XYK210045-FMD en B 1

Output kVA : 25375

Applicable standards : IEC 60034-1

C. OTHER PERFORMANCE DATA

Efficiency at P.F. 0.80 and

Excitation main machine:

Document number Lang. Rev. ind. Sheet

ABB AB, Machines XYK210045-FMD en B 2

Sudden short circuit current (peak) kA : 21

Max. field forcing for 10 seconds

Max. permissible overspeed r/min : 1800

Max. continuous negative sequence current % : 8

Ambient temperature range °C : 0 - +55

Document number Lang. Rev. ind. Sheet

ABB AB, Machines XYK210045-FMD en B 3

Protection form/cooling form : IP55 IC6 A1A6

Arrangement form : IM 1005

Rotor inertia (J=m*rm2) kgm2 : 3406

Direction of rotation (at drive end, facing shaft end) : CLOCKWISE

First lateral critical speed (based on stiff foundation) r/min : 1800

Noise level (at 1m acc.to ISO 3744) dB(A) : 82 , Tol. +3 dB(A)

Static force on each machine foot kN : 90

Auxiliary equipment power supply:

Document number Lang. Rev. ind. Sheet

ABB AB, Machines XYK210045-FMD en B 4

Cooling arrangement IC6 A1A6

Protection form IP55.

Pilot Exciter (PMG) single phase type.

Mounting arrangement IM 1005

DE shaft end forged flange.

Mounting kit for steel foundation including:

No alignment or grouting included in ABB scope of supply.

Jacking bolts vertical adjustment.

The lube oil drain pressure must be less than or

Customer connection flange acc. to ANSI B16.5, Cl.150.

Inlet pipe in stainless steel connection at the left hand side.

Orifice for pressure reduction.

Document number Lang. Rev. ind. Sheet

ABB AB, Machines XYK210045-FMD en B 5

Provision for jacking oil.

The main terminal box is delivered as a loose item,