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ABB PS&S SpA

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Formation – pompes centrifuges

CLASSIFICATION
DES POMPES CENTRIFUGES

2009
ABB PS&S SpA
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Description générale d'une pompe centrifuge

Corps de palier

Roulement de butée
Roue

Arbre

Roulement radial

Etanchéité d'arbre

Corps de pompe
ABB PS&S SpA
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Description générale d'une pompe centrifuge

Bagues
d'usure

Refoulement
Bagues
d'usure

Etanchéité d'arbre

Aspiration

Corps de pompe
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Description générale d'une pompe centrifuge

Bague d'usure de corps


côté ouie
Bague d'usure de corps
côté moyeu

Bague d'usure de roue


côté moyeu

Bague d'usure de roue


côté ouie
ABB PS&S SpA
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Description générale d'une pompe centrifuge

Reniflard

Roulement radial
Roulement de butée

Arbre

Graisseur

Etanchéité de palier

Bague de graissage

Etanchéité de palier
ABB PS&S SpA
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Classification des pompes Critères de classement

Type de pompe

Pompe centrifuge

Pompe volumétrique

Pompe volumétriques alternatives

Pompes volumétriques rotatives


( à engrenages, à palettes, à lobes, à vis
ABB PS&S SpA
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Classification des pompes centrifuges Critères de classement

Type de roue

Flux radial Axe pompe

Flux semi- axial

Flux axial
ABB PS&S SpA
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Classification des pompes centrifuges Critères de classement

Type de stator

à volute

à diffuseur

Axe pompe
ABB PS&S SpA
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Classification des pompes centrifuges Critères de classement

Type de stator

à corps segmenté

à barrel

Axe pompe
ABB PS&S SpA
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Classification des pompes centrifuges Critères de classement

Position du plan
de joint

à axial

à barrel

Axe pompe
ABB PS&S SpA
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Classification des pompes centrifuges Critères de classement

Position des
paliers par rapport
aux roues

en porte à faux

entre paliers

Axe pompe
ABB PS&S SpA
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Classification des pompes centrifuges Critères de classement

Position axe de
pompe

horizontal

vertical
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Classification des pompes centrifuges Critères de classement

Nombre d'étage

Mono-étagée

1 à 2 étages

Multi-étagée
ABB PS&S SpA
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Classification des pompes centrifuges Code API

P-301 A/B/R
Pompes d'expédition

SULZER
MSD 12x12x15B
ABB PS&S SpA
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Classification des pompes centrifuges Code API

OH BB
Porte à faux Entre paliers
Plan de joint

OH1
Pied sur chassis BB1
Plan joint axial
1 à 2 étages

OH2
Pied à l'axe

BB2
OH3 Plan joint radial

Vertical paliers 1 à 2 étages


sur pompe

OH4 BB3
Vertical
Plan joint axial
accouplement
rigide multi étagée

OH5
BB4 simple corps
Vertical
BB5 double corps
Plan joint radial
multi étagée
OH6
Pompe haute
vitesse
Multiplicateur
intégré
ABB PS&S SpA
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Classification des pompes centrifuges Code API

VS
Verticale

VS1 VS3
Diffuseur Flux axial

VS4
VS2
VS5
Volute

VS6
Cuve + diffuseur

VS7
Cuve + volute
ABB PS&S SpA
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Guide pour choix de classe de matériaux Code API

ATTENTION : Le guide donné dans le code API n’est donné qu’à titre indicatif. Il ne doit
pas être utilisé sans connaissance du PROCESS considéré

Service Température Pression Classe de


°C matériau
Eau alimentaire < 120 Toute I-1 ou I-2
120 – 175 S-5
> 175 C-6
DEA-MEA lean solution < 120 Toute S-1
DEA-MEA rich solution < 80 Toute S-1
Carbonate de potassium < 370 Toute A-8
Hydrocarbures non corrosifs 230 - 370 Toute S-4
Hydrocarbures 230 - 370 Toute S-6

ATTENTION : Les indications de ce tableau ne sont données qu’à titre d’exemple pour
cette formation
ABB PS&S SpA
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Définition des classes de matériaux ( API )

Pièces de pompe Classes de matériaux


S-1 S-4 S-6 C-6 A-8
Corps de pompe Acier Acier Acier 12% Cr 316
carbone carbone carbone AUS

Diffuseurs / corps Fonte Fonte 12% Cr 12% Cr 316


d'étage AUS
Roue Fonte Fonte 12% Cr 12% Cr 316 AUS

Bagues de corps Fonte Fonte 12% Cr 12% Cr 316 AUS


traité
Bagues de roue Fonte Fonte 12% Cr 12% Cr 316 AUS
traité traité
Arbre Acier Acier 42 CD 4 12% Cr 316 AUS
carbone carbone
Chemises d’arbre 12% Cr 12% Cr 12% Cr 12% Cr 316 AUS
traité traité
Chemise inter- Fonte Fonte 12% Cr 12% Cr 316 AUS
étage traité
Goujons de corps 42 CD 4 42 CD 4 42 CD 4 42 CD 4 42 CD 4

N° série pompe P-301


A/B/R

ATTENTION : Les indications de ce tableau ne sont données qu’à titre d’exemple pour
cette formation. Il existe 13 différentes classes de matériaux.
ABB PS&S SpA
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Pompe mono-étagée en porte à faux Code API : OH2

The OHH is our latest range of API 610


OH2 standard process pumps. Over 70
sizes make up the hydraulic range - the
largest on the market. In addition the
extensive range of flow and head, care has
been taken to ensure that almost any
application can be accomodated within the
pumps prefered operating range. Designed
to meet or exceed the requirements of the
forthcoming 9th edition of API 610, the pump
also incorporates the extra features
commonly specified by the major oil
companies.

Main ISO 13709 / API 610 type OH2, heavy duty applications in petroleum,
Applications petrochemical, and gas processing industry

Maximum Speed
3600 rpm
of rotation

Discharge sizes 25 mm to 400 mm (1 to 16 inches)

Capacity up to 2,250 m3/h (up to 10,000 usgpm)

Head up to 330 m (up to 1,100 feet)

Maximum
up to 50 bar (up to 725 psi)
pressure

API 610 Material Classes: S-4, S-5, S-6, S-8, C-6, A-8, D-1,
Materials
D-2, 317L

Bearing Options Ball/Ball

Lubrication Ring oil, optional purge mist or pure mist

-40°C to 425°C (-40°F to 800°F)


Temperatures
ABB PS&S SpA
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Pompe mono-étagée en porte à faux Code API : OH2


ABB PS&S SpA
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Pompe mono-étagée en porte à faux Code API : OH2


ABB PS&S SpA
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Pompe en porte à faux verticale Code API : OH3

The OHV ISO 13709/API 610


OH3 range of inline pumps are
used in refineries, oil and gas
production, pipeline boosting
and offshore applications
where space is confined. The
pump makes extensive use of
common parts with other OH
products.
ABB PS&S SpA
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Pompe en porte à faux verticale Code API : OH3
ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB1
The SM family of single stage double entry pumps are
used across a broad range of industries in liquid transport
and transfer applications. Pre-engineered standard versions
include the SMH API 610 9th Edition BB1 compliant design
and the SMN standard industrial pump with vertical
configuration options.

API 610 8th edition, HPI and Oil&Gas market, cooling tower pumps, fire fighting
Main Applications
Pumps in refineries, cargo pumps and auxiliary services as lift pumps, hot water
(SMH)
pumps
Maximum Speed of
2,950 rpm
rotation

Discharge sizes 150 mm to 800 mm (6 to 32 inches)

Capacity up to 10,000 m3/h (44,000 usgpm)

Head up to 200 m (650 feet)

Maximum pressure up to 25 bar (360 psi)

Materials Standard API 610 8th edition: S-1, S-6, C-6, D-1

Bearing Options Ball bearings

Lubrication Oil lubrication

Temperatures -10°C to 150°C (15°F to 300°F)


ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB1
ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB1

HSB API 610 BB1 double suction axial split pumps are
designed for use in both pipeline and general refinery
applications. Their heavy duty design is suitable for
both synchronous and high speed operation.

Main ISO 13709 / API 610 type BB1, Heavy duty pump for upstream and downstream
Applications petroleum, petrochemical, and power generation applications

Maximum
Speed of 5,000 rpm
rotation
Discharge sizes 150mm to 750mm (6 to 30 inches)

Capacity up to 10,200 m3/h (up to 45,000 usgpm)

Head up to 500 m (up to 1,650 ft)

Maximum
up to 125 bar (up to 1,800 psi)
pressure

API 610 Material Classes:


Materials
S-4, S-5, S-6, S-8, C-6, A-8, D-1, D-2, 317L

Bearing Options Ball/Ball, Sleeve/Ball, Sleeve/Pivot Shoe

Lubrication Ring oil, optional purge mist, pure mist or pressure fed

Temperatures -29 - 205°C (-20 - 400°F)


ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB1
ABB PS&S SpA
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Pompe entre paliers plan de joint radial Code API : BB2

These API 610 BB2 back-to-back two


stage pumps are designed for process
applications in refineries and
petrochemical plants. The design features
large seal chambers able to
accommodate API 682 seals. Standard
options include coke crusher inserts to
provide extended service life in abrasive
applications.

ISO 13709 / API 610 type BB2, horizontal, 2 stage, single or double
Main
suction, radially split pump for heavy duty applications in petroleum,
Applications
petrochemical, and gas processing industry

Maximum
Speed of 3600 rpm
rotation

Discharge
50 mm to 300 mm (2 to 12 inches)
sizes

Capacity up to 2,000 m3/h (up to 10,000 usgpm)

Head up to 740 m (up to 2,400 feet)

Maximum
up to 100 bar (up to 1,450 psi)
pressure

Materials

Bearing
Ball/Ball, sleeve/ball, sleeve/pivot shoe bearing
Options

Lubrication Ring oil, optional purge mist or pure mist

Temperature up to 450°C (up to 840°F)


s
ABB PS&S SpA
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Pompe entre paliers plan de joint radial Code API : BB2

BBT aspiration simple,


2 étages plan de joint radial

BBT-D Double aspiration,


2 étages plan de joint radial
ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB3

MSD API 610 BB3 multistage pumps are widely


used in refineries, petro-chemical plants, pipelines,
water injection and power generation applications.
The broad range of standard hydraulics and
mechanical design options ensure optimum fit to
customers duty requirements, using proven pre-
engineered solutions.

MS
D

ISO 13709 / API 610 type BB3, Heavy duty pump for upstream and
Main
downstream petroleum, petrochemical, power generation and reverse
Applications
osmosis applications
Maximum
Speed of 7,200 rpm
rotation
Discharge
75 mm to 400 mm (3 to 16 inches)
sizes

Capacity up to 2,700 m3/h (up to 12,000 usgpm)

Head up to 2,525 m (up to 8,280 ft)

Maximum
up to 300 bar (up to 4,500 psi)
pressure

API 610 Material Classes:


Materials
S-4, S-5, S-6, S-8, C-6, A-8, D-1, D-2, 317L

Bearing
Ball/Ball, Sleeve/Ball, Sleeve/Pivot Shoe
Options
Lubrication Ring oil, optional purge mist, pure mist or pressure fed

Temperatures -29 - 205°C (400°F)


ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB3
ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB3

HPDM multistage axially split pumps are designed


for high volume, high pressure water transport
applications. HPDM pumps are individually
designed to provide class leading efficiency and
are used to supply water for many major cities
throughout the world.

Pumping stations for pipelines transporting fresh water or seawater,


Main Applications
Waterworks
Maximum Speed of
5,230 rpm
rotation

Discharge sizes 225 mm to 1,000 mm (8 to 34 inches)

Capacity up to 20,000 m3/h (90,000 usgpm)

Head up to 680 m (2,300 feet)

Maximum pressure up to 150 bar (2,200 psi)

Materials Cast unalloyed or alloyed, cast steeel, cast chromium steel

Bearing Options Axially/radially bearings

Lubrication Forced feed or self-lubricated hydrodynamic bearings

Temperatures 0°C to 90°C (32°F to 195°F)


ABB PS&S SpA
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Pompe entre paliers plan de joint axial Code API : BB3
ABB PS&S SpA
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Pompe entre paliers plan de joint radial Code API : BB4
This modular series of ring section multistage pumps
consist of MC, MD and ME ranges. A wide range
of common hydraulic components and bearing
assemblies are used within the 4 standard pressure
ranges. This flexibility minimizes the overall number of
parts required.

M
Seri
es

Product MC MD ME

Boiler Feedwater, Boiler Feedwater, Boiler Feedwater,


reverse osmosis, reverse osmosis, reverse osmosis,
Main Applications
high pressure high pressure high pressure
water. water. water.

Maximum Speed of
Up to 4000 rpm Up to 4000 rpm Up to 7000 rpm
rotation
40mm to 200mm 50mm to 200mm 80mm to 200mm
Discharge sizes
(1.5 to 8 inches) (2 to 8 inches) (3 to 8 inches)
1,000 m3/hr (4,400 1,000 m3/hr (4,400 1,200 m3/hr (5,280
Capacity gpm) gpm) gpm)

Head 1,600 m (5,250 ft) 2,500 m (8,200 ft) 3,500 m (11,480 ft)

Maximum pressure 150 bar (2,175 psi) 270 bar (3,900 psi) 350 bar (5,075 psi)

API Material
API Material API Material
Materials Classes: S-1, S-6,
Classes: C-6 Classes: C-6
C-6, A-8
Anti-Friction,
Sleeve, Sleeve,
Bearing Options Sleeve/Anti- Sleeve/Pivot Sleeve/Pivot Shoe
Friction, Shoe
Sleeve/Pivot Shoe

Grease, Ring Oil, Ring Oil, Force


Lubrication Force Feed
Force Feed Feed

210º (410ºF)
Please note: When
chossing the link to
Temperatures 210º (410ºF) 210º (410ºF)
the ePrice book of
SPDE, you will be
taken to SPDE' s
ABB PS&S SpA
CLASSIFICATION -36
Pompe entre paliers plan de joint radial Code API : BB4
ABB PS&S SpA
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Pompe entre paliers plan de joint radial Code API : BB5

HPT radially split barrel casing pumps are


specifically designed for boiler feed
applications in thermal power stations. The
pumps are optimized to provide high
efficiency operation over an extended period
of time thus reducing operating and
maintenance costs.

High speed boiler feedwater pump primarily for the fossil fuel fired
Main Applications
power plants
Maximum Speed of
7,000 rpm
rotation

Discharge sizes 175 mm to 350 mm (6 to 14 inches)

Capacity up to 3,250 m3/h (14,300 usgpm)

Head up to 3,900 m (12,800 feet)

Maximum pressure up to 450 bar (6,525 psi)

Materials API Material Classes: C-6

Bearing Options Sleeve/pivot shoe bearing

Lubircation Force feed lube system

Temperatures up to 250°C (up to 480°F)


ABB PS&S SpA
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Pompe entre paliers plan de joint radial Code API : BB5

Forged, low alloy


steel barrel Axial thrust
casing designed compensation by
for long term balancing piston to
cycling operation avoid damage
Special design
during transient
features which
conditions
eliminate the
need for pre- Hydraulic
warming on tensioned
most case cover
applications studs and
nuts

Full cartridge
pull out for
rapid Swirl breaks at
changeover balancing piston
Individually to maintain rotor
bolted stage stability when
Sliding pads to
casings internal
maintain alignment
during thermal clearances are
movements worn
ABB PS&S SpA
CLASSIFICATION -39
Avantage d'un montage en cartouche intégral

Step 1
Suspended and
supported on
rollers at DE

Step 2
Supported for re-rigging

Step 3
Final installation
ABB PS&S SpA
CLASSIFICATION -40
Pompe entre paliers plan de joint radial Code API : BB5

CP API 610 BB5 radially split barrel casing pumps are used
in both oil production and refinery applications. They are
particularly suited to low specific gravity applications where
the back-to-back design and center bush provide natural axial
balance and additional shaft support. These pumps also utilize
the Sulzer high temperature Twistlock design.

CP

Main ISO 13709 / API 610 type BB5, Heavy duty for upstream and
Applications downstream petroleum, petrochemical, power generation applications

Maximum
Speed of 7,200 rpm
rotation
Discharge
75 mm to 250 mm (3 to 10 inches)
sizes

Capacity up to 590 m3/h (up to 2,600 usgpm)

Head up to 2,525 m (up to 8,280 ft)

Maximum
up to 410 bar (up to 6,000 psi)
pressure

API 610 Material Classes:


Materials
S-4, S-5, S-6, S-8, C-6, A-8, D-1, D-2, 317L

Bearing
Ball/Ball, Sleeve/Ball, Sleeve/Pivot Shoe
Options
Lubrication Ring oil, optional purge mist, pure mist or pressure fed

Temperatures -29 - 420°C (790°F)


ABB PS&S SpA
CLASSIFICATION -41
Pompe entre paliers plan de joint radial Code API : BB5

Système TWISTLOCK fixation flasque côté libre


ABB PS&S SpA
CLASSIFICATION -42
Pompe verticale suspendue Code API : VS7

These API 610 VS7 design multistage


canned pumps are used where NPSH
available is limited. A wide range of
hydraulics, discharge headgear and
pressure ratings may be supplied
depending on individual application
requirements. For cryogenic
applications a low temperature seal
system (J unit) is also available.

ISO 13709 / API 610 type VS6, vertical can type pump for clean or slightly
Main polluted, hot or cold, chemically neutral or aggressive liquids with low suction
Applications heads in refineries, chemical or petrochemical plants, power plants, pipelines,
offshore industry
Maximum
Speed of 3600 rpm
rotation

Discharge sizes 150 mm to 450 mm (6 to 18 inches)

Capacity up to 230 m3/h (up to 2,100 usgpm)

Head up to 600 m (up to 2,000 feet)

Maximum
up to 100 bar (up to 1,500 psi)
pressure
Materials API 610 Material Classes: S-5, S-6, A-8

Bearing Options Bushings/optional ball thrust bearing in pump

Lubrication Pumpage for internal, oil for external thrust bearing

Temperatures up to 205°C (up to 400°F)


ABB PS&S SpA
CLASSIFICATION -43
Pompe verticale suspendue Code API : VS

VS7 VS7 VS3


ABB PS&S SpA
CLASSIFICATION -44
Pompe poly-phasique

The helico-axial pump is a rotodynamic turbo-machine


which is capable of handling raw effluent, i.e. a mixture of
oil gas, formation water possibly containing H2 S, CO2 and
a certain amount of solids.

The Sulzer Pumps standardised helico-axial multiphase pump


range consists of twelve frame sizes covering total volumetric
flowrates (oil, water & gas) at suction conditions (actual flow at
pump inlet) from 22,000 bbl/day (146 m3/h) up to 600,000 bbl/day
(4,000 m3/h). It is based on the latest second generation helico-
axial hydraulics (Poseidon license) developed by the Poseidon
group (Institut Français du Pétrole, Total & Statoil).
Two mechanical designs are available: high speed (up to 6800
rpm) and low speed (below 4000 rpm).The pump is an inline
multistage pump with a horizontally split inner case in a barrel
(cartridge pull-out design).
ABB PS&S SpA
CLASSIFICATION -45

Classification des pompes suivant Nq

Coefficient de hauteur manométrique


avec :
H : Hauteur manométrique de la roue en m 2 gHst
Q : Débit volumique m3/s ψ =
n : Vitesse de rotation en Trs/mn
U 22
D2 : Diamètre de roue en m
Vitesse spécifique
g : accélération de la pesanteur 9,81 m/s2

D2 ⋅ π ⋅ n Q
U2 =
60 nq = n ⋅ 3
H 4
ABB PS&S SpA
CLASSIFICATION -46

Classification des pompes : Evolution hauteur suivant Nq

Evolution approximative de la hauteur manométrique et du


rendement en fonction de la vitesse spécifique nq
ABB PS&S SpA
CLASSIFICATION -47

Allure des courbes de fonctionnement ( P,Q, ) suivant Nq

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